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Mechanical
www.burndy.com
1-800-346-4175 (US)
Sections
Section A — Mechanical
Section B — Small Terminals
Section C — Compression Connections
Section D — Shrink Tubing
Section E — Grounding
(Compression, Mechanical, Exothermic, Wiley Solutions)
Section F — Accessories
Section G — Wire Management
Section H — Overhead Distribution
Section I — Transmission
Section J — OH Distribution & Transmission
Section K — Underground
Section L — Bolted Substation
Section M — Welded/EHV Substation
Section N — Tooling
Section O — Reference
Most frequently ordered catalog numbers are highlighted in BLUE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Index
This Page Intentionally Left Blank
Mechanical
www.burndy.com
1-800-346-4175 (US)
Mechanical
Table of Contents
Table of Contents
Lightning Protection Information.......... A-2
QIKLUG™ (Cu) Types QA / QQA.......A-17
Special Features..................................... A-2
QIKLUG™ Two Conductor (Cu)
Type Q2A..............................................A-18
SERVIT® Split-bolts (Cu/Cu-Weld)
Types KS / KS-3................................... A-3
SERVIT® Covers Type SC.................... A-3
Universal SERVIT® Split-bolts
(Cu/Al/ACSR/AAAC/5005/Steel)
Type KSU.............................................. A-4
TRITAP™ SERVIT® Split-bolts (Al/Cu)
Type KSA............................................... A-5
OKLIP™ (Cu/Cu-Weld) Type KVS..... A-6
Universal OKLIP™ (Cu/Al/ACSR/
AAAC/5005) Type KVSU..................... A-6
OKLIP™ (Cu/Cu-Weld)
Type KVSW.......................................... A-7
OKLIP™ (Cu/Al/ACSR/AAAC/5005)
Type KVS-A.......................................... A-7
VERSITAP™ Parallel Clamp
(Cu/Cu-Weld) Type QPX.................... A-8
Universal VERSITAP™ Parallel Clamp
(Cu/Al) Type QPX-Y............................. A-9
BARTAP™ (Cu Cable to Flat)
Type QGFL............................................A-10
Transformer Tap Adapter (Cu/Al)
Type FCB...............................................A-10
Insulation Piercing (Cu/Al) with Shear Bolt
Type BIPC.............................................A-11
Insulation Piercing (Cu/Al)
Type BIPC.............................................A-13
SCRULUG™ (Cu) Type KPA...............A-14
SCRULUG™ Unplated (Cu)
Type KPA-UP.......................................A-14
SCRULUG™ Offset Tongue (Cu)
Type KLU...............................................A-15
KA-LUG™ (Cu) Type KA......................A-16
VERSILUG™ (Cu) Type EA.................A-16
QIKLUG™ Three Conductor (Cu)
Type Q3A...............................................A-18
QIKLUG™ (Cu) Type QB......................A-19
QIKLUG™ Two Conductor (Cu)
Type Q2B...............................................A-19
QIKLUG™ (Cu) Type QDA...................A-20
QIKLINK™ Splice/Reducer (Cu)
Type QR.................................................A-20
VARILUG™ (Cu) Types VA / VVA.......A-21
Lay-in QIKLUG™ (Cu)
Type CL50-1.........................................A-22
Transformer Lug Kits (Cu/Al)
Type KAU-KIT......................................A-33
Mechanical Adapters (Cu/Al)
Type KAP / KAPO...............................A-34
Splice/Reducer (Cu/Al) Type AMS......A-35
POLYTAP™ Insulated Gutter Tap (Cu/Al)
Type KPU-TC........................................A-36
Riser Tap (Cu/Al) Type UCU-AC.........A-36
Above Grade Splice Kit (Cu/Al)
Type AGSKIT........................................A-37
Underground/Watertight Splice Kit (Cu/Al)
Type UGSKIT.......................................A-37
Direct Burial Splice Kit (Cu)
Type UGSKIT8.....................................A-38
Lay-in QIKLUG™ (Cu) Type CL...........A-22
Direct Burial In-Line Splice/Reducer
(Cu/Al) Type UGS350ULDB..............A-38
QIKLUG™ Lay-In (Cu/Al)
Type BGBL............................................A-23
THE MOLE™ Direct Burial
Splice/Reducer Type BISR-DB.........A-39
Shear Bolt Mechanical Connectors (Cu/Al)
Type K-SB.............................................A-24
Direct Burial Submersible Connectors
(Cu/Al) Type BIBS-DB.........................A-40
Universal Terminals (Cu/Al)
Type KA-U / KKA-U............................A-26
UNITAP™ Clear Insulated Multi-Tap
(Cu/Al) Code Only................................A-41
Two Conductor Universal Terminals
(Cu/Al) Type K2A-U.............................A-27
UNITAP™ Clear Insulated Multi-Tap
(Cu/Al) Code & Flex.............................A-49
Three Conductor Universal Terminals
(Cu/Al) Type K3A-U / KK3A-U...........A-28
UNITAP™ UV Rated Black..................A-58
Four Conductor Universal Terminals
(Cu/Al) Type K4A-U / KK4A-U...........A-29
VERSIPOLE™ Configurable Power
Distribution Blocks (Cu/Al)
Code and Flex......................................A-61
Panelboard Universal Lugs (Cu/Al)
Type K11A-U / K21A-U / K22A-U.....A-29
VERSIPOLE™ (Cu/Al) Double-Wide,
Box-to-Stud, Stud-to-Stud..................A-64
Universal Terminals (Cu/Al)
1-4 Conductors, NEMA-Spacing
Type K-A-U2N......................................A-30
VERSIPOLE™ (Cu/Al) Double-Wide,
Lay-In Style...........................................A-66
Six and Eight Conductor Universal
Terminals (Cu/Al) Types K6A-U /
KK6A-U / K8A-U / KK8A-U................A-31
Stacked and Lay-In Style Universal
Terminals (Cu/Al)
Types KK-A-US, KK-A-U-L...............A-32
Most frequently ordered catalog numbers are highlighted in BLUE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-1
Mechanical
Lightning Protection Information; Special Features
LIGHTNING PROTECTION INFO.
Basic rules for selection are:
1.
2.
3.
4.
5.
6.
Must be like material to the conductor.
Two bolts to ground rod - minimum.
Cable to cable connections can be anything, one bolt, two bolt, compression,
etc.
Cable to steel structure must have 8 square inch contact with steel.
Heavy duty stacks - mechanical only.
On all connectors with heavy duty stack rating, we must offer 1/16” thick lead
plating as an option. The reason for that is closest 25 ft. to stack opening must
use lead coated product.
Complies with NFPA 78-86 Ordinary Structures.
Complies with NFPA 78-86 Heavy Duty Stacks. (Order: LD for Lead Plating for
Heavy Duty Stack applications.)
SPECIAL FEATURES
Other features are also available for products listed, such as undrilled or special
drilling, 45° or 90° pad angles, belling for extra flexible cable, smooth or special
threaded studs, special labeling or packaging, extra long braid, and nuclear
certification. Please contact BURNDY Customer Service for any inquiries.
ALL OTHER SPECIAL REQUESTS
PLEASE CONTACT
BURNDY CUSTOMER SERVICE
1-800-346-4175
REVOLUTIONARY BURNDY® DESIGN MEETS STRICT UL486B STANDARDS
Unique “bite and grip” TRITAP™ SERVIT® contact
delivers safe, long-term reliability — even without
scratch brushing ... without oxide inhibiting
compounds.†
For use on all combinations
•
•
•
Aluminum to aluminum
Aluminum to copper
Copper to copper
... and puts the bite on
aluminum connections forever!
† When used in NEC applications of insulated
cables only.
Available in sizes from #10 through 500 kcmil
Patented
Triangular edges bite into
cable to break through
surface oxides:
•
provide low contact
resistance
•
produces gas tight
seal
Tin-plated contact
surface inhibits oxide
formation
Special heat-treated hard,
aluminum alloy
A-2
Spacer provides built-in
separation to retard
galvanic corrosion
Anti-galling, high
efficiency threaded
components result
in high contact force.
Easily installed using
standard, everyday
wrenches.
www.burndy.com
1-800-346-4175 (US)
Mechanical
SERVIT® Split-bolts for Copper/Copperweld; SERVIT® Covers
TYPES KS & KS-3
SERVIT®
Copper, Copperweld
Compact, high strength, high copper alloy SERVIT® split-bolt has free-running threads
and easy to grip wrench flats. Highly resistant to season cracking and corrosion,
the SERVIT® provides maximum pressure and assures a secure connection on all
combinations of run and tap conductors. Type KS-3 accommodates 3 maximum size
conductors.
Catalog
Number
† KS90
† KS15
† KS17
* KS173
† KS20
* KS203
† KS22
* KS223
† KS23
† KS25
† KS26
† KS27
† KS29
† KS31
† KS34
KS39
KS44
Cross
Flats
L
W
0.50
0.50
0.63
0.62
0.69
0.68
0.75
0.74
0.82
0.94
1.05
1.36
1.36
1.70
1.82
2.31
2.56
0.85
0.85
1.14
0.98
1.20
1.17
1.50
1.33
1.54
1.77
1.94
1.86
2.07
2.51
2.79
3.29
3.73
0.38
0.38
0.45
0.70
0.51
0.78
0.60
0.84
0.62
0.73
0.82
1.17
1.17
1.41
1.48
1.94
2.19
Conductor
Copper
▲
Copperweld
Maximum Run and Tap
Equal Run & Tap
Min Tap with
Max Run
Sol.
Str.
Type A
Type D
Recommended
Tightening
Torque (in-lb)
12 - 10 Str.
10 - 8 Str.
8 Str. - 6 Sol.
8 Str. - 6 Sol.
8 Str. - 4 Sol.
8 Str. - 4 Sol.
6 Str. - 2 Sol.
6 Str. - 2 Sol.
6 Str. - 2 Str.
4 Str. - 1/0 Str.
2 Str. - 2/0 Str.
1 Str. - 3/0 Str.
1 Str. - 250
1/0 Str. - 350
2/0 Str. - 500
4/0 Str. - 750
300 - 1000
16 Str.
14 Str.
14 Str.
16 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
14 Str.
8 Sol.
8 Str.
1/0 Str.
2/0 Str.
4/0 Str.
4/0 Str.
#10
#8
#6
#6
#4
#4
#2
#2
#1
2/0
3/0
—
4/0
—
—
—
—
—
—
3 #12
3 #12
3 #10
3 #10
3 #8
3 #8
3 #7
3 #5
7 #7
—
7 #5
19 #8
19 #6
19 #5
—
—
—
8A
8A
6A
6A
4A
4A
3A
2A
—
—
—
—
—
—
—
—
—
9-1/2D
9-1/2D
8D
8D
6D
6D
5D
4D
—
—
—
—
—
—
—
80
80
165
165
165
165
275
275
275
385
385
500
650
650
825
1000
1100
▲ Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations.
See note LIGHTNING PROTECTION INFO.
* Not UL Listed or CSA Certified.
† In addition to UL Listed for wire connectors and CSA Certified, these items are also UL rated for direct burial.
TYPE SC
SERVIT® COVER
HUG-A-BUG
Used indoors or outdoors, this compact, one-piece plastic SERVIT® cover saves time
and material, eliminates costly taping of split-bolts. Positive latch snaps easily and
quickly over connector, ideal for tight quarters. Self-positioning plastic fingers wrap
around wires fully insulating joint. UL Listed for 600 volt indoor application with type
KS. Three covers accommodate a range of 6 SERVIT® sizes through 2/0 Str.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Catalog
Number
For Use With
SC4
KS17, KS173, KS20, KSU17, KSU20
SC2
KS22, KS203, KS23, KS223, KSA6, KSA4, KSU22, KSU23
SC2/0
KS25, KS26, KSA2, KSA1/0, KSU25, KSU26
A-3
Mechanical
Universal SERVIT® Split-bolts for Copper/Aluminum/ACSR/AAAC/5005/Steel
TYPE KSU
UNIVERSAL SERVIT®
All Combinations of Copper, Aluminum, ACSR, AAAC, 5005,
and Steel
Tin-plated, high strength, copper alloy SERVIT® split-bolt with spacer. Spacer
separates dissimilar conductors and provides long contact length that prevents high
pressure point contacts between run and tap conductors.
Use of PENETROX™ joint compound recommended with Aluminum and ACSR.
Copper Only
486A
Copper Only
Conductor
Catalog
Number
Cross
Flats
L
KSU17
0.62
0.92
KSU20
0.69
KSU22
Run
W
Steel
(Max Conductor)
Tap
Recommended
Tightening
Torque (in-lb)
Copper &
Aluminum
ACSR
AAAC
5005
Copper &
Aluminum
ACSR AAAC
5005
Sol.
BWG
3 Str.
BWG
Nom.
Dia.
0.42
12 Sol. - 6 Sol.
8 (6-1)
12 Sol. - 6 Sol.
8 (6-1)
8
—
5/32
165
1.05
0.48
10 Sol. - 4 Sol.
6 (6-1)
10 Sol. - 4 Sol.
6 (6-1)
6
8
7/32
165
0.74
1.25
0.57
10 Sol. - 2 Sol.
6 (6-1) 4 (7-1)
10 Sol. - 2 Sol.
6 (6-1) - 4 (7-1)
4
6
1/4
275
KSU23
0.81
1.48
0.59
8 Str. - 2 Str.
3 (6-1) 2 (6-1)
8 Sol. - 2 Str.
6 (6-1) - 2 (6-1)
—
4
5/16
275
KSU25
0.93
1.77
0.70
2 Str. - 1/0 Str.
3 (6-1) 1 (6-1)
10 Str. - 1/0 Str.
6 (6-1) - 1 (6-1)
—
—
3/8
385
KSU26
1.04
1.93
0.79
2 Str.-2/0 Str.
1 (6-1) 1/0 (6-1)
8 Str. - 2/0 Str.
6 (6-1) - 1/0 (6-1)
—
—
7/16
385
KSU27
1.38
2.34
1.12
1 Str. - 3/0 Str.
1 (6-1) 2/0 (6-1)
8 Sol. - 3/0 Str.
8 (6-1) - 2/0 (6-1)
—
—
1/2
500
KSU29
1.38
2.50
1.58
1Str. -250 kcmil
2/0 (6-1) 4/0 (6-1)
8 Str. - 250
6 (6-1) - 4/0 (6-1)
—
—
1/2
650
KSU31
1.69
2.88
1.36
1/0 Str. 350 kcmil
3/0 (6-1) 4/0 (6-1)
4 Str. - 350
4 (6-1) - 4/0 (6-1)
—
—
5/8
650
KSU34
2.00
3.12
1.47
400 - 500 kcmil
336 (30-7) 477 (18-1)
2 Str. - 500
2 (6-1) - 477
(18-1)
—
—
—
825
Accommodates compressed conductors within conductor ranges.
See note LIGHTNING PROTECTION INFO.
A-4
www.burndy.com
1-800-346-4175 (US)
Mechanical
TRITAP SERVIT® Split-bolt for Aluminum/Copper
TYPE KSA
TRITAP™ SERVIT®
All Combinations of Aluminum to Aluminum, Aluminum to
Copper and Copper to Copper, Aluminum Alloy Tin Plated
PATENTED TRIANGULAR PENETRATION
TECHNOLOGY (TPT) CONTACT
Features & Benefits
•
•
•
•
•
•
•
•
•
•
No scratch brushing required
No oxide inhibitor required
Orients the conductor
Provides maximum pressure and assures a secure connection of run and tap
conductors
Facilitates piercing the aluminum conductor surface oxides
UL 486B listed, 90°C rated
Provides a low contact resistance
Provides equal coefficient of expansion
Inhibits the reformation of oxides by producing a gas-tight seal
Provides improved retention of minimum to maximum conductor combinations
Catalog
Number
Cross
Flats
L
W
KSA6
0.75
1.58
KSA4
0.81
KSA2
Alum. to Alum., Alum. to Copper, Copper to Copper Conductors
Recommended
▲ Tightening
Torque (in-lb)
Max Run to Max Tap
Min Run to Min Tap
Max Run to Min Tap
0.56
#6 Str. (0.184) #6 Str. (0.184)
#10 Sol. (0.102) #10 Sol. (0.102)
#6 Str. (0.184) #10 Sol. (0.102)
165
1.38
0.62
#4 Str. (0.232) #4 Str. (0.232)
#8 Sol. (0.129) #10 Sol. (0.102)
#4 Str. (0.232) #10 Sol. (0.102)
165
0.94
1.58
0.69
#2 Str. (0.292) #2 Str. (0.292)
#6 Sol. (0.169) #8 Str. (0.146)
#2 Str. (0.292) #8 Sol. (0.146)
275
KSA1/0
1.00
1.92
0.75
1/0 Str. (0.373) 1/0 Str. (0.373)
#2 Str. Compact (0.268) #8 Sol. (0.129)
1/0 Str. (0.373) #8 Sol. (0.129)
385
KSA2/0
1.12
1.92
0.88
2/0 Str. (0.418) 2/0 Str. (0.418)
#2 Str. Compact (0.268) #8 Str. (0.146)
2/0 Str. (0.418) #8 Str. (0.146)
385
KSA4/0
1.49
2.54
1.13
4/0 Str. (0.528) 4/0 Str. (0.528)
#2 Str. Compact (0.268) #6 Str. (0.184)
4/0 Str. (0.528) #6 Str. (0.184)
500
KSA350
1.69
3.24
1.50
350 kcmil (0.681) 350 kcmil (0.681)
1/0 Str. Compact (0.336) #4 Str. (0.232)
350 kcmil (0.681) #4 Str. (0.232)
650
KSA500
2.00
3.62
1.73
500 kcmil (0.813) 500 kcmil (0.813)
400 kcmil Compact (0.659) #2 Str. Compact (0.268)
500 kcmil (0.813) #2 Str. Compact (0.268)
825
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
** No scratch brushing or oxide inhibiting compounds required for insulated 90° C max. rated conductor for N.E.C. applications.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-5
Mechanical
OKLIP™ Connectors Copper/Copperweld
OKLIP™ Connectors Copper/Aluminum/ACSR/AAAC/5005
TYPE KVS
OKLIP™
Copper & Copperweld
Compact, two-piece, high strength, high copper alloy BURNDY® OKLIP™
recommended for heavy duty connections. Neoprene rings hold DURIUM™ silicon
bronze bolts in place during installation. Installed with ordinary wrench.
Conductor
Catalog
Number
Copperweld
Max Run & Tap
Str.
7 #8
7 #6
19 #8
19 #6
19 #5
—
Copper
Run
2 Str. - 2/0 Str.
1/0 Str. - 4/0 Str.
250 - 350 kcmil
400 - 500 kcmil
400- 800 kcmil
500 - 1000 kcmil
KVS26
KVS28
KVS31
KVS34
KVS40
KVS44
Tap
6 Str. - 2/0 Str.
10 Str. - 4/0 Str.
10 Str. - 350 kcmil
10 Str. - 500 kcmil
3/0 Str. - 800 kcmil
3/0 Str. - 1000 kcmil
Sol.
3/0
4/0
—
—
—
—
▲
Recommended
Tightening
Torque (in-lb)
Type V
—
V3/0
V250
V350
—
—
180
250
325
375
500
500
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
See note LIGHTNING PROTECTION INFO.
TYPE KVSU
UNIVERSAL OKLIP™
All Combinations of Copper, Aluminum, ACSR, AAAC & 5005
Compact, high strength, tin plated copper alloy two-piece connector with spacer
and tin-plated silicon bronze DURIUM™ hardware. Recommended for heavy duty
connections. Spacer separates dissimilar conductors and provides long contact
length. Neoprene ring prevents loss of shorter bolt during installation. Longer peened
bolt permits swivel action for easier installation. Use of PENETROX™ joint compound
recommended with aluminum and ACSR.
Conductor
Catalog
Number
Run
Tap
Run
Tap
H
J
L
W
Rec.
Tightening
Torque
(in-lb)
2
5/16
1
1-1/2
180
5/32 - 1/2
2-3/8
3/8
1-1/8
1-3/4
250
3/16 - 5/8
2-5/8
1/2
1-3/8
2-1/8
325
Copper &
Alum
ACSR,
AAAC, &
5005
Copper & Alum
ACSR,
AAAC,
& 5005
Copper
Sol.,
Copperweld
Sol.
Steel
Nom.
Dia.
Copper
Sol.,
Copperweld Sol.
Steel
Nom.
Dia.
KVSU26
2 Str. - 2/0 Str.
3 - 2/0
6 Str. - 2/0 Str.
6 - 2/0
1 - 3/0
5/16 7/16
#6 - 3/0
3/16 7/16
KVSU28
1/0 Str. - 4/0 Str.
1/0 - 4/0
6 Str. - 4/0 Str.
6 - 4/0
2/0 - 4/0
3/8 - 1/2
#6 - 4/0
KVSU31
250 - 350 kcmil
4/0 - 300
#6 - 350
6 - 300
-
9/16 - 5/8
#6 - 4/0
KVSU34
400 - 500 kcmil
336.4 - 397.5
#4 - 500
5 - 397.5
-
3/4 - 3/4
#4 - 4/0
7/32 - 3/4
3
1/2
1-1/2
2-1/4
375
KVSU40
400 - 800 kcmil
4/0 - 800
4/0 - 800
3/0 - 715.5
-
3/4 - 1
-
1/2 - 1
3-1/2
1/2
1-5/8
2-1/2
500
KVSU44
500 - 1000
kcmil
4/0 - 1000
4/0 - 1000 kcmil
4/0 - 900
-
7/8 - 1
1/8
-
1/2 - 1
1/8
4
3/8
2
3
500
Accommodates compressed conductors within diameter range.
A-6
See note LIGHTNING PROTECTION INFO.
www.burndy.com
1-800-346-4175 (US)
Mechanical
OKLIP™ Connectors Copper/Copperweld
OKLIP™ Connectors for Aluminum
TYPE KVSW
OKLIP™
Copper and Copperweld
Similiar to OKLIP™ Type KVS except for a high copper alloy spacer that separates
run and tap conductors. Provides high contact pressure, confines conductor strands,
and assures vibration-proof connection. Longer peened bolt, permits swivel action
for easier installation. Silicon bronze DURIUM™ hardware.
Catalog
Number
KVSW26
KVSW28
KVSW31
KVSW34
KVSW40
KVSW44
Conductor
Run
2 Str. - 2/0 Str.
1/0 Str. - 4/0 Str.
250 - 350 kcmil
400 - 500 kcmil
400 - 800 kcmil
500 - 1000 kcmil
Recommended Tightening
Torque (in-lb)
180
250
325
375
500
500
Tap
6 Sol. - 2/0 Str.
6 Sol. - 4/0 Str.
4 Sol. - 350 kcmil
4 Str. - 500 kcmil
AWG 4/0 - 800 kcmil
250 - 1000 kcmil
See note LIGHTNING PROTECTION INFO.
TYPE KVS-A
ALUMINUM OKLIP™
All Combinations of Copper, Aluminum†, ACSR†,
AAAC and 5005
Three-piece, high-conductivity, non-copper bearing aluminum alloy connector with
thick spacer and aluminum hardware. Hardware in KVS26A and KVS28A is stainless
steel. Recommended for heavy duty dissimilar metal applications. Spacer separates
conductors and provides long contact length. Belled entrances prevent chafing,
permit easier assembly of conductors. Longer peened bolt permits swivel action for
easier installation. Neoprene ring prevents loss of shorter bolt. PENETROX™ joint
compound recommended with aluminum and ACSR.
THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORS
OVER ARMOR ROD WITHIN THE DIAMETER RANGE INDICATED.
APPLICATION OVER ARMOR ROD
Conductor Range by
Diameter
Conductor
Run
Catalog
Number
Copper,
& Alum.†
ACSR†,
AAAC, & 5005
Tap
Copper,
& Alum.†
ACSR†,
AAAC & 5005
#4 - 2/0
10 Str. - 2/0 Str.
#6 - 2/0
KVS26A 2 Str. - 2/ 0 Str.
1/0 - 4/0
10 Str. - 4/0 Str.
#6 - 4/0
KVS28A 1/0 Str. - 4/0 Str.
250 - 350
4/0 - 336.4
6 Str. - 350 kcmil
#6 - 336.4 kcmil
KVS31A
400 - 500
336.4 - 397.5
4 Str. - 500 kcmil
#5 -397.5 kcmil
KVS34A
400 - 800
336.4 - 715.5 kcmil 3/0 Str. - 800 kcmil
#3/0 - 715.5
KVS40A
500 - 1000
397.5 - 900 kcmil 3/0 Str. - 1000 kcmil #3/0 - 900 kcmil
KVS44A
† Accommodates compressed conductors within diameter range.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Rec.
Tightening
Torque (in-lb)
Min.
Run
Dia.
Min.
Tap
Dia.
Max.
Run &
Tap Dia.
H
J
L
W
180
0.28
0.12
0.45
2-1/4
5/16
1-1/4
1-5/8
240
0.36
0.12
0.56
3
3/8
1-5/8
2-1/16
300
0.57
0.18
0.68
3-1/16
1/2
1-15/16 2-7/16
300
0.73
0.22
0.81
3-9/16
1/2
2-5/16
2-5/8
300
0.73
0.47
1.04
4-1/16
1/2
2-7/16
2-7/8
480
0.80
0.47
1.16
4-7/8
5/8
2-1/2
3-1/8
See note LIGHTNING PROTECTION INFO.
A-7
Mechanical
VERSITAP™ Parallel Clamps for Copper/Copperweld
TYPE QPX
VERSITAP™
Copper, Copperweld, Copperweld-Copper
The VERSITAP™ Type QPX is recommended for Tee, Cross, Parallel, Butt and Tap
connections. Range-taking, only 10 connectors required to accommodate conductor
sizes from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high
strength, high-conductivity copper alloy and silicon bronze DURIUM™ hardware.
* For various configurations, see page with TYPE QPX-Y
Fig. 1
Fig. 2
Copper Conductor
Dimensions
Catalog
Number
Run
Tap
QPX2C2C
6 Str. - 2 Str.
6 Str. - 2 Str.
1-1/2
QPX282C
1 Str. - 4/0 Str.
6 Str. - 2 Str.
2-1/16
QPX2828
1 Str. - 4/0 Str.
1 Str. - 4/0 Str.
QPX342C
250 - 500 kcmil
6 Str. - 2 Str.
QPX3428
250 - 500 kcmil
1 Str. - 4/0 Str.
QPX3434
250 - 500 kcmil 250 - 500 kcmil
QPX442C
QPX4428
QPX4434
QPX4444
500 - 1000
kcmil
500 - 1000
kcmil
500 - 1000
kcmil
500 - 1000
kcmil
6 Str. - 2 Str.
1 Str. - 4/0 Str.
250 - 500 kcmil
500 - 1000
kcmil
Fig.
No.
1
H
2-3/8
2-3/4
2
1
2
3
J
L
5/16
1-5/16
3/8
1-13/16 1-13/16
5/16
3/8
2-11/16 5/16
2-7/8
3-1/16
3-7/16
1-3/8
1-9/16
150
5 Sol. - 3 #7
8A - 4A
250
7 #9 - 7 #5
3A - 3/0V
5 Sol. - 3 #7
8A - 4A
7 #9 - 7 #5
3A - 3/0V
5 Sol. - 3 #7
8A - 4A
7 #9 - 7 #5
3A - 3/0 V
1-3/8
1-7/8
1-3/4
2-1/16
2-1/16
2-3/16
19 #19 - 19 #6
4/0 EK
1-3/8
2-1/4
5 Sol. - 3 #7
8A - 4A
7 #9 - 7 #5
3A - 3/0V
19 #19 - 19 #6
4/0 EK
19 #6
—
1-13/16
3/8
W
Conductor
Rec.
Tightening
Run
Tap
Torque
Copperweld
Copperweld
in-lb ▲ Copperweld
Copperweld
- Copper
- Copper
2-1/16
2-5/8
2-7/16
375
500
2-9/16
19 #19 - 19 #6
19 #6
4/0 EK
—
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
See note LIGHTNING PROTECTION INFO.
A-8
www.burndy.com
1-800-346-4175 (US)
Mechanical
Universal VERSITAP™ Parallel Clamps for Copper/Aluminum
TYPE QPX-Y
UNIVERSAL VERSITAP™
Universal Parallel Clamp For Copper and Aluminum
High copper alloy cast connector, tin-plated for use with copper or aluminum cable.
Makes parallel, tap, tee, cross or end-to-end connections. Edges rounded for easy
taping. PENETROX™ joint compound recommended.
Fig. 2
Fig. 1
Catalog
Number
QPX2C2CY
H
J
L
W
Recommended
Tightening
Torque in-lb ▲
150
Run
Tap
Fig.
No.
6 Str.-2 Str.
6 Str.-2 Str.
1
1-5/8
5/16
1-1/2
1-5/8
QPX282CY
1 Str. - 4/0 Str.
6 Str.-2 Str.
1
1-7/8
5/16
1-1/2
1-7/8
150
QPX2828Y
1 Str. - 4/0 Str.
1 Str. - 4/0 Str.
1
2
3/8
2
2-1/8
250
QPX342CY
250 - 500 kcmil
6 Str.-2 Str.
1
2-1/4
5/16
1-1/2
2-1/8
375
QPX3428Y
250 - 500 kcmil
1 Str. - 4/0 Str.
1
2-1/2
3/8
2
2-1/2
375
QPX3434Y
250 - 500 kcmil
200 - 500 kcmil
2
2-7/8
3/8
2-1/2
2-5/8
375
QPX4444Y
750 - 1000 kcmil
750 - 1000 kcmil
2
3-7/8
1/2
3-1/2
3-1/2
500
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
See note LIGHTNING PROTECTION INFO.
APPLICATION VARIATIONS
PARALLEL
TAP
SPLICE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
CROSS
TEE
A-9
Mechanical
BARTAP™ for Copper Cable to Flat Bar/Pad;
Transformer Tap Adapter for Copper/Aluminum
TYPE QGFL
BARTAP™
Copper Cable to Flat Bar or Pad
High copper alloy BARTAP™ for joining a range of cable to bar or pad. One-wrench
installation. DURIUM™ nut and lockwasher
Catalog
Number
QGFL1CB1
QGFL1CB1T6
QGFL26B1
QGFL26B1T6
QGFL26B2*
QGFL26B2T6*
QGFL29B1*
QGFL29B1T6*
QGFL31B1*
QGFL31B1T6*
QGFL34B1
QGFL34B1T6
QGFL39B1
QGFL39B1T6
QGFL44B1
QGFL44B1T6
QGFL46B1
QGFL46B1T6
QGFL48B1
Copper
Conductor
#10 Sol-#1 Str
#10 Sol-#1 Str
#8 Sol-#2/0 Str
#8 Sol-#2/0 Str
#8 Sol-#2/0 Str
#8 Sol-#2/0 Str
#6 Str-250 kcmil
#6 Str-250 kcmil
2 AWG-350 kcmil
2 AWG-350 kcmil
1/0 -500 kcmil
1/0 -500 kcmil
350 kcmil-750 kcmil
350 kcmil-750 kcmil
750 kcmil-1000 kcmil
750 kcmil-1000 kcmil
1000 kcmil-1500 kcmil
1000 kcmil-1500 kcmil
1500 kcmil-2000 kcmil
B
H
J
1-1/8
1-1/8
1-1/4
1-1/4
1-1/4
1-1/2
1-3/8
1-5/8
1-3/4
1-3/4
2
2
2-1/4
2-1/4
2-1/4
2-1/4
2-1/4
2-1/4
2-1/4
1-7/8
2-3/8
2-1/8
2-5/8
2-5/16
2-13/16
2-5/8
3-1/8
2-7/8
3-1/4
3-1/8
3-5/8
3-1/4
3-5/8
3-3/8
4-1/8
4
4-1/2
4-3/4
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
T
(Max)
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
3/4
1/4
W
1
1
1-1/8
1-1/8
1-1/8
1-1/8
1-3/8
1-3/8
1-5/8
1-5/8
1-3/4
1-3/4
1-3/4
1-3/4
2-1/8
2-1/8
2-1/2
2-1/2
3
* Can be installed side by side or in-line on NEMA drilled bar.
TYPE FCB
TRANSFORMER TAP ADAPTER
Copper and Aluminum
Cast in one piece from copper alloy. Transformer tap adapter designed to
accommodate from 1 to 6 NEMA drilled copper or aluminum terminal taps from a
single secondary transformer outlet. Tin-plated. Order mounting hardware and tap
terminals separately.
Catalog
Number
FCB634N
FCB636N
FCB644N
FCB646N
FCB654N
FCB632NP300
FCB6444NP50
Fig.
No.
1
2
1
2
1
Not Shown
Not Shown
NOTE: All pads are NEMA drilled.
A-10
A
Diameter
0.50
0.50
0.75
0.75
1.00
0.50
0.75
H
Ref.
5.25
5.25
5.75
5.75
7.00
5.00
9.00
L
3.75
5.50
4.00
5.75
4.25
3.50
5.00
Fig. 1
P
2.25
2.25
2.75
2.75
4.00
3.00
5.00
Fig. 2
www.burndy.com
1-800-346-4175 (US)
Mechanical
Insulation Piercing Connector for Copper/Aluminum
with Shear Bolt
TYPE BIPC
Insulation Piercing Connector for Copper and Aluminum
Splicing Wire
Connector
AL9CU
cULus Listed 90° C, *600 Volt
The Type BIPC, BURNDY® Insulation Piercing Connector is ideally suited for splicing,
tapping and dead-ending aluminum and copper conductor wire sizes: #14 AWG to
750 kcmil. Utilizes shearing installation technology, 6-point socket impact driver for
easy installation and removal; no torque wrench required.
Fig. 1
Fig. 2
Catalog
Number
BIPC1/010SC
BIPC1/08SC
BIPC2/014S
BIPC4/010S
BIPC2504SC
BIPC50010SC*
BIPC75014
BIPC3501/0SC
BIPC5004SC
BIPC5001/0S
BIPC5004/0SC*
BIPC7502SC*
BIPC750250SC
Range
Insul
Thickness
Range
Run
#8 - 1/0
.045-.083
Tap
#10 - #2
.030-.060
Run
#8 - 1/0
.050-.110
Tap
#8 - 1/0
.030-.045
Run
Tap
Run
#6 - 2/0
.040-080
Tap
#14 - #8
.030-.060
Run
#3 - 4/0
.040-.080
Tap
#10 - #2
.030-.060
Run
#1 - 250
.040-.080
Tap
#4 - 4/0
.040-.080
Run
3/0 - 500
.040-.095
Tap
#10 - #2
.040-.080
Run
3/0 - 750
.050-.110
Tap
#14 - #10
.030-.063
Run
1/0 - 350
.045-.095
Tap
1/0 - 350
.045-.095
Run
2/0 - 350 (500**)
.045-.136
Tap
#4 - 4/0
.040-.080
Run
4/0 - 500
.050-.136
Tap
1/0 - 350
.045-.095
Run
4/0 - 500
.050-.136
Tap
4/0 - 500
.050-.136
Run
250 - 500 (750**)
.060-.136
Tap
#2 - 4/0
.040-.083
Run
250 - 500 (750**)
.060-.136
Tap
250 - 500
.060-.136
Wire Size (Blue: Run Range; Red: Tap Range)
14
12 10
8
6
4
3
2
1
1/0
2/0
3/0
4/0
250
300
350
500
750
**
**
**
* Not cULus Listed
**Max run conductor size can only be achieved in TAP orientation with end cap removed
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-11
Mechanical
Insulation Piercing Connector for Copper/Aluminum
with Shear Bolt
TYPE BIPC
L
Continued
H
Install
Hex
Features & Benefits
•
•
•
•
•
•
•
Flexibility! One connector allows for tap, splice or dead-end configurations
Time Savings! Requires no cable stripping, conductor brushing, inhibitor
application or after installation taping
Engineered shear bolt technology applies consistent torque for efficient and
reliable connectors
Easy installation and removal - only requires 6-point socket impact driver
cULus Listed Splicing Wire Connector, AL9CU Rated, for copper and
aluminum conductor combinations up to 90°C, *600 Volt applications
Insulation piercing design for use in multiple applications - overhead covered
and bare taps, service and metering connections, and lighting system work
Range taking design reduces the number of SKUs necessary to cover from
#14 AWG up to 750 kcmil
Conductor Range
Catalog
Number
Run
Tap
BIPC1/010SC
#8 - 1/0
BIPC1/08SC
W
Figure
Install Hex
Socket
H
L
W
#10 - #2
1
1/2
3.70
3.00
2.00
#8 - 1/0
#8 - 1/0
1
1/2
3.70
3.00
2.00
BIPC2/014S
#6 - 2/0
#14 - #8
1
1/2
2.87
2.16
1.54
BIPC4/010S
#3 - 4/0
#10 - #2
1
1/2
3.66
2.76
1.73
BIPC2504SC
#1 - 250
#4 - 4/0
1
1/2
4.09
3.46
2.64
BIPC50010SC*
3/0 - 500
#10 - #2
1
1/2
4.09
2.20
2.40
BIPC75014
3/0 - 750
#14 - #10
1
1/2
4.13
2.76
2.40
BIPC3501/0SC
1/0 - 350
1/0 - 350
2
5/8
5.16
5.04
3.11
BIPC5004SC
2/0 - 500 (750**)
#4 - 4/0
2
5/8
5.28
5.04
3.11
BIPC5001/0S
4/0 - 500
1/0 - 350
2
5/8
5.28
5.04
2.91
BIPC5004/0SC*
4/0 - 500
4/0 - 500
2
5/8
5.47
5.75
3.58
BIPC7502SC*
250 - 500 (750**)
#2 - 4/0
2
5/8
5.47
5.75
3.58
BIPC750250SC
250 - 500 (750**)
250 - 500
2
5/8
5.47
5.75
3.58
* Not cULus Listed
**Max run conductor size can only be achieved in TAP orientation with end cap removed
BURNDY Catalog Numbers with suffix S come with red spacer component, to be left in
BURNDY Catalog Numbers with suffix SC come with red spacer component as well as end caps installed; end caps can be rearranged to meet install requirements
(tap, splice, or dead-end)
A-12
www.burndy.com
1-800-346-4175 (US)
Mechanical
Insulation Piercing Connector for Copper/Aluminum
TYPE BIPC
Insulation Piercing Connector for Copper and Aluminum
UL Listed 90° C, *600 Volt
The Type BIPC, BURNDY® Insulation Piercing Connector is ideally suited for splicing
and tapping aluminum and copper conductor wire sizes: #10 AWG to 500 kcmil.
Features & Benefits
•
•
•
•
•
Insulation piercing capability eliminates the need for insulation stripping
UL486B Listed, AL9CU Rated, for copper and aluminum conductor
combinations up to 90°C, *600 Volt applications
Insulation piercing design for use on hot-line applications eliminates the need
for taping
Easy snap-out tabs eases installation and protects connection from dirt and
debris
Simple bolt-on connection for ease of installation
Fig. 2
Fig. 1
Bolt Size
Socket
Size
H
L
W
Recommended
Tightening
Torque
Max.
Voltage
Rating
2 - 8 AWG
5/16
1/2
2.00
1.53
1.53
180
600 V
4/0 - 1/0 AWG
1/0 - 6 AWG
5/16
1/2
2.50
2.12
2.00
250
300 V
BIPC4/01/0
4/0 - 1/0 AWG
4/0 - 1/0 AWG
5/16
1/2
2.50
2.12
2.06
250
300 V
BIPC3504/0
350 - 4/0 AWG
4/0 - 10 AWG
3/8
9/16
3.00
1.59
2.50
375
300 V
BIPC350350
350 - 4/0 AWG
350 - 4/0 AWG
3/8
9/16
3.00
2.62
2.75
300
300 V
BIPC5004/0*
500 - 350 kcmil
4/0 - 4 AWG
3/8
9/16
3.25
1.80
2.62
400
600 V
Conductor Range
Catalog
Number
Run
Tap
BIPC1/02*
1/0 - 8 AWG
BIPC4/06
* 600 Volt
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-13
Mechanical
SCRULUG™ Terminals for Copper; Tin-plated / Unplated
TYPE KPA
SCRULUG™
Copper Cable
Fig. 1
High copper alloy tin-plated terminal for joining a wide range of cable to equipment
pads or terminal blocks. Especially good in light industrial applications. The tongue
and body are a one-piece design. The pressure bar equalizes pressure over the
conductor and prevents the screw from cutting into the cable
Fig. 2
Wire Range
Fig.
No.
C
D
H
K
Stud
Hole Size
L
N
T
Recommended
Tightening
Torque (in-lb)
14 Sol. - 8 Str.
1
0.38
0.47
0.72
0.21
#10
0.97
0.22
0.06
25
KPA4C
14 Sol. - 4 Str.
1
0.50
0.59
0.94
0.27
1/4
1.22
0.30
0.06
35
KPA25
4 Str. - 1/0 Str.
2
0.75
0.81
1.25
0.33
5/16
1.82
0.41
0.10
180
KPA28
1/0 Str. - 4/0 Str.
2
0.97
1.12
1.66
0.39
3/8
2.40
0.53
0.13
250
KPA34
4/0 Str. - 500 kcmil
2
1.38
1.38
2.44
0.54
1/2
3.32
0.75
0.20
375
Catalog
Number
KPA8C
NOTE: For unplated version add “UNPL” suffix.
TYPE KPA-UP
SCRULUG™
Copper Cable
High copper alloy terminal for joining a wide range of cable to equipment pads or
terminal blocks. Plain copper finish.
Features & Benefits
•
•
One piece design for superior torque and pull out performance
Convenient range taking design reduces number of SKUs needed to carry in
stock; one catalog number accommodates several conductor sizes
High conductivity copper alloy for a long lasting, reliable connection
Compact, easy to use design
Slot Robertson screw, hex head, hex socket bolt require no special installation
tools and eliminates over-torquing and potential conductor damage
•
•
•
Catalog
Number
Wire Range
KPA8CUP
14 Sol. - 6 Str.
KPA4CUP
14 Sol. - 4 Str.
Fig.
No.
1
Fig. 1
C
D
H
K
Stud Hole
Size
L
N
0.38
0.56
0.81
0.20
#10
1.04
0.22
0.50
0.71
1.00
0.28
1/4
1.28
0.33
T
0.07
Hardware
Recommended
Tightening
Torque (in-lb)
# 12-24 SLOT
35
5/16 DIA.SLOT
ROBERTSON
45
NOTE: For tin plating drop “-UP” suffix and add “-TP” suffix (example: KPA4CTP).
For use in grounding applications with a green screw, contact factory. Listed for grounding per UL467.
A-14
www.burndy.com
1-800-346-4175 (US)
Mechanical
SCRULUG™ Terminals for Copper; Offset Tongue; Unplated/Tin-plated
TYPE KLU
SCRULUG™
Copper Cable with Offset Tongue; Non-Plated
High copper alloy terminal with offset tongue for joining a wide range of cable to
equipment pads or bar. Easy to install with screwdriver or wrench. Connector is
reusable. Plain copper finish.
Features & Benefits
•
•
•
•
Convenient range-taking design reduces catalog numbers required in
inventory; one connector accommodates several conductor sizes
High conductivity copper alloy for long lasking reliable contact
Compact design, easy to install, reduces labor time
Slot Robertson screw, hex head, hex socket bolt require no special installation
tools and eliminates over-torquing and potential conductor damage
1
Catalog
Number
KLU25
KLU25TP
KLU35
KLU35TP
KLU70
KLU70TP
KLU125
KLU125TP
KLU175
KLU175TP
KLU225
KLU225TP
KLU300
KLU300TP
KLU400
KLU400TP
Rec.
Tightening
Torque
(in-lb)
Stud
Hole
Size
Strip
Length
(in)
No. 8-32 Slotted Round
Machine Screw
#6
7/16
35
1/4 UNF Slotted Set
Screw
#10
5/8
2.00
0.08
40
5/16 UNF Slotted Set
Screw
1/4
3/4
11.0
0.42
3.00
0.11
50
3/8 UNF Slotted Set
Screw
1/4
15/16
56.0
2.20
11.0
0.43
4.00
0.16
250
3/8 UNF Socket/Hex
Screw
3/8
1
9.00
0.34
65.0
2.55
13.0
0.51
3.00
0.12
250
7/16 UNF Socket/Hex
Screw
5/16
1-5/16
25.0
0.99
10.0
0.39
72.0
2.83
13.0
0.52
3.00
0.12
325
5/8 UNF Socket/Hex
Screw
3/8
1-5/8
38.0
1.50
10.0
0.39
104.0
4.09
23.0
0.91
5.00
0.18
375
5/8 UNF Socket/Hex
Screw
3/8
1-5/32
Fig.
No.
B
(MM/IN)
C
(MM/IN)
K
(MM/IN)
L
(MM/IN)
N
(MM/IN)
T
(MM/IN)
14 Sol. .064 Dia.to
10 Sol. .102 Dia. CU
3
7.00
0.28
8.00
0.31
4.00
0.14
26.0
1.02
5.00
0.21
2.00
0.07
20
14 Sol. .0641 Dia.to
6 Str. .184 Dia. CU
2
11.0
0.43
10.0
0.39
5.00
0.20
31.0
1.24
6.00
0.22
2.00
0.07
8 Sol. .129 Dia. to
2 Str. .292 Dia. CU
2
13.0
0.50
12.0
0.47
7.00
0.26
39.0
1.55
6.00
0.25
2 Str. .292 Dia. to
1/0 Str. .372 Dia. CU
2
15.0
0.61
16.0
0.62
7.00
0.26
50.0
1.98
4 Str. .232 Dia. to
3/0 Str. .470 Dia. CU
1
18.0
0.72
19.0
0.75
10.0
0.39
2 Str. .292 Dia. to
4/0 Str. .528 Dia. CU
1
24.0
0.94
25.0
0.99
1/0 Str. .372 Dia. to
350 kcmil .681 Dia. CU
1
31.0
1.22
1/0 Str. .372 Dia. to
500 kcmil .813 Dia. CU
1
36.0
1.42
Conductor
Hardware
NOTES:
1 Suffix “-TP” on catalog number denotes tin plate (example: KLU400TP).
2 Material: Copper alloy.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-15
Mechanical
KA-LUG™ Terminals for Copper;
VERSILUG™ Terminals for Copper - Adjustable for Angled Orientation
TYPE KA
KA-LUG™
Copper Cable
Compact, economical, high copper alloy terminal for joining a wide range of cable to
equipment pads or terminal blocks.
Fig. 2
Fig. 1
Catalog
Number
Conductor
# 14 Sol. (0.064 Dia.) 8 Str. (0.416 Dia.)
# 14 Sol. (0.064 Dia.) 4 Str. (0.232 Dia.)
# 4 Str. (0.232 Dia.) 1/0 Str. (0.373 Dia.)
# 4 Str. (0.232 Dia.) 1/0 Str. (0.373 Dia.)
# 1 Str. (0.332 Dia.) 4/0 Str. (0.528 Dia.)
4/0 Str. (0.528 Dia.) 500 kcmil (0.814 Dia.)
KA8C
KA4C
KA25 *
KA252TC38 *
KA28 *
KA34 *
Fig. 3
Fig.
No.
C
H
J
K
Stud
Hole
Size
L
N
T
Recommended
Tightening
Torque (in-lb)
1
3/8
5/8
#12
7/32
#10
13/16
3/16
3/32
25
1
9/16
3/4
5/16"
9/32
1/4
1-1/8
1/4
7/64
45
2
3/4
15/16
1/2"
27/64
3/8
1-11/16
3/8
1/8
200
3
3/4
15/16
1/2"
27/64
3/8
2-13/16
3/8
1/8
200
2
15/16
1-1/4
5/8"
27/64
3/8
1-15/16
7/16
3/16
275
2
1-3/8
2-3/32
13 /16"
9/16
1/2
2-9/16
9/16
9/32
375
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
* Not CSA Certified
TYPE EA
VERSILUG™
Copper Cable
Compact, high copper alloy terminal for joining a wide range of cable to equipment
pads or bar. Clamping element adjustable to several angles. One-wrench installation.
Catalog
Number
Wire Range
EA2C
EA25
EA28
EA282N
EA34
EA342N
8 AWG-2 AWG
2 AWG-1/0
1/0 -4/0 AWG
1/0 -4/0 AWG
250 kcmil-500 kcmil
250 kcmil-500 kcmil
No. of
holes in
pad
1
1
1
2
1
2
C
D
E
H
K
13/16
7/8
1-1/16
1-1/16
1-3/8
1-3/8
1-1/16
1-1/8
1-3/8
3-5/8
1-5/8
3-5/8
—
—
—
1-3/4
—
1-3/4
1-3/8
1-7/16
1-3/4
1-3/4
2-1/4
2-1/4
7/16
7/16
7/16
9/16
9/16
9/16
Stud
Hole
Size
3/8
3/8
3/8
1/2
1/2
1/2
L
N
T
2-1/2
2-11/16
3-3/16
5-1/8
4
5-5/8
13/32
7/16
17/32
5/8
13/16
5/8
1/4
1/4
5/16
5/16
3/8
3/8
Rec.
Tightening
Torque (in-lb)
150
180
250
250
375
375
* “N” indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
A-16
www.burndy.com
1-800-346-4175 (US)
Mechanical
QIKLUG™ Terminals for Copper; Single or Twin Clamping Elements
TYPES QA, QQA
QIKLUG™
Copper Cable
Type QA
Type QA heavy duty, compact, high copper alloy terminal for joining a wide range of
cable to equipment pads or bar. Fast one-wrench installation. Type QQA heavy duty,
high copper alloy terminal for joining cable to equipment pads or bar. Twin clamping
elements secure joint vibration and flexing. One-wrench installation.
L
LL
Type QQA
Catalog Number*
Type QA
QA8CB
QA8C2B
QA4CB
QA4C2B
QA1CB
QA1C2B
QA26B
QA262B
QA28B
QA282B
QA282N*
QA31B
QA312B
QA312N
QA34B
QA342B
QA344B
QA342N*
QA40B
QA402N*
QA44B
QA442N*
QA444N*
QA462N*
QA46B
Conductor
E&F
H
K
Stud
Hole
Size
L
LL
N
T
Torque
(in-lb)
75
Type QQA
Commercial
Navy
Holes
in Pad
QQA8C
—
—
QQA4C2
QQA1C
QQA1C2
QQA26
QQA262
QQA28
—
QQA282N*
QQA31
—
QQA312N*
—
—
QQA34
QQA342N*
—
QQA402N*
—
QQA442N*
QQA444N*
—
—
14 Sol. - 8 Str.
4-14
1
9/16
9/16
—
11/16
7/32
#10
1-3/8
2-5/16
9/32
5/32
14 Sol. - 8 Str.
4-14
2
9/16
1-1/14
5/8
11/16
7/32
#10
2
3
5/16
5/32
75
8 Str. - 4 Str.
23-40
1
5/8
5/8
—
3/4
9/32
1/4
1-7/16
2-3/8
5/16
3/16
110
8 Str. - 4 Str.
23-40
2
5/8
1-3/16
5/8
3/4
9/32
1/4
2
2-15/16
5/16
3/16
110
4 Str. - 1 Str.
50-75
1
5/8
3/4
—
1
9/32
1/4
1-3/4
2-13/16
11/32
7/32
150
4 Str. - 1 Str.
50-75
2
5/8
1-9/16
7/8
1
11/32
5/16
2-9/16
3-5/8
11/32
7/32
150
1/0 Str. - 2/0 Str.
100-125
1
13/16
1
—
1-3/16
13/32
3/8
2
3-3/16
7/16
7/32
180
1/0 Str. - 2/0 Str.
100-125
2
13/16
1-15/16
1
1-3/16
13/32
3/8
3
4-3/16
7/16
7/32
180
3/0 Str. - 4/0 Str.
150-200
1
1
1-1/16
—
1-5/16
13/32
3/8
2-1/4
3-9/16
17/32
1/4
250
3/0 Str. - 4/0 Str.
—
2
1
2
1
1-9/29
13/32
3/8
3-1/5
—
7/16
1/4
250
3/0 Str. - 4/0 Str.
150-200
2
1
3-1/8
1-3/4
1-5/16
9/16
1/2
4-5/16
5-5/8
5/8
1/4
250
250 - 350 kcmil
250-350
1
1-3/16
1-3/8
—
1-11/16
17/32
1/2
2-11/36
4-1/8
11/16
5/16
325
250 - 350 kcmil
250-350
2
1-3/16
1-31/32
1
1-11/16
7/16
3/8
3-3/8
—
7/16
5/16
325
250 - 350 kcmil
250-350
2
1-3/16
3
1-3/4
1-11/16
9/16
1/2
4-7/16
5-7/8
5/8
5/16
325
400 - 500 kcmil
400-500
1
1-3/8
1-5/8
—
2
17/32
1/2
3-3/16
4-7/8
400 - 500 kcmil
400-500
2
1-3/8
2
1
2
13/32
3/8
3-9/16
400 - 500 kcmil
400-500
4
1-7/8
1-15/16
1
2
7/16
3/8
400 - 500 kcmil
400-500
2
1-3/8
3-3/32
1-3/4
2
9/16
1/2
600 - 800 kcmi
650-800
1
1-5/8
1-7/8
—
2-7/16
11/16
5/8
600 - 800 kcmi
650-800
2
1-5/8
3
1-3/4
2-7/16
9/16
1/2
850 - 1000 kcmil
1000
1
1-7/8
2
—
2-3/4
11/16
5/8
850 - 1000 kcmil
1000
2
1-7/8
3
1-3/4
2-3/4
9/16
850 - 1000 kcmil
1000
4
3
3-1/16
1-3/4
2-3/4
9/16
1100 - 1500 kcmil
1300
2
2-1/8
3
1-3/4
3-1/8
9/16
1100 - 1500 kcmil
1300
1
2-1/8
2-1/8
—
3-1/8
13/16
* ‘‘N’’ indicates NEMA standard stud holes.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C
D
13/16 5/16
375
—
7/16
375
3-1/2
—
7/16
5/16
375
4-11/16
6-9/32
5/8
5/16
375
3-11/16
—
27/32
3/8
500
4-14/16
7-3/32
5/8
3/8
500
3-15/16
—
1
1/2
500
1/2
5
7-1/8
5/8
1/2
500
1/2
5
7-1/8
5/8
1/2
500
1/2
5-1/4
—
5/8
9/16
600
3/4
4-3/8
—
1-1/16 9/16
600
5/16
All 4N items see note LIGHTNING PROTECTION INFO.
A-17
Mechanical
QIKLUG™ Terminals for Copper;
Two or Three Conductor Designs
TYPE Q2A
QIKLUG™
Copper Cable
Compact, high copper alloy terminal for joining two cables to equipment pads or bars.
Each element accommodates a wide range of cable. One-wrench installation.
Catalog
Number*
Q2A1C2
Q2A262N
Q2A282N
Q2A284N
Q2A312N
Q2A314N
Q2A342N
Q2A344N
Q2A402N
Q2A404N
Q2A444N
Q2A464N
Conductor
4 Str. - 1 Str.
1/0 Str. - 2/0 Str.
3/0 Str. - 4/0 Str.
250 - 350 kcmil
400 - 500 kcmil
600 - 800 kcmil
850 - 1000 kcmil
1100 - 1500 kcmil
No. of
Holes in
Pad
2
4
2
4
2
4
2
4
C
D
E&F
H
K
1-1/2
1-5/8
1-7/8
3
2-3/8
3
2-1/2
1-7/8
1
3/4
1-1/16
1-3/16
7/16
Stud
Hole
Size
3/8
1-3/8
N
2-7/8
4-3/16
4-3/8
7/16
1-3/4
3
3-1/4
3-1/2 3-1/4
9/16
2
T
1/2
1-13/16
1-15/16
1/4
5/8
250
2-1/8
5/16
4-11/16
Recommended
Tightening
Torque in-lb
150
180
W
7/32
4-1/2
1-11/16
3-1/8
* ‘‘N’’ indicates NEMA standard stud holes.
L
325
3
3/8
375
3-3/4
2-7/16
5
7/16
2-3/4
3-1/8
5-1/4
5-1/2
1/2
11/16
500
4-11/32
5
600
All 4N items see note LIGHTNING PROTECTION INFO.
TYPE Q3A
QIKLUG™
Copper Cable
Compact, high copper alloy terminal for joining three cables to equipment pads or
bar. Each element accommodates a wide range of cable. One-wrench installation.
Catalog
Number*
Q3A282N
Q3A284N
Q3A312N
Q3A314N
Q3A342N
Q3A344N
Q3A404N
Q3A444N
Q3A464N
Conductor
3/0 Str. - 4/0 Str.
3/0 - 4/0 Str.
250 - 350 kcmil
400 - 500 kcmil
600 - 800 kcmil
850 - 1000 kcmil
1100 - 1500 kcmil
No. of
Holes in
Pad
2
4
2
4
2
4
C
1-7/8
3
2-3/8
3
2-1/2
D
3-1/8
3
3-1/4
3-1/2 3-1/4
E&F
1-3/4
H
K
Stud
Hole
Size
L
N
T
W
Recommended
Tightening
Torque in lb
1-3/8
4-5/16
4-3/8
1/4
3-3/16
250
1-11/16
4-7/16
5/16
4-1/16
325
3/8
4-9/16
375
7/16
1/2
11/16
5-13/16
6-5/8
7-7/8
1-15/16
2-7/16
2-3/4
3-1/8
9/16
1/2
4-3/4
5
5-1/4
5-1/2
5/8
500
600
* ‘‘N’’ indicates NEMA standard stud holes.
A-18
www.burndy.com
1-800-346-4175 (US)
Mechanical
QIKLUG™ Terminals for Copper; Side Entry (90° Right Angle);
One or Two Conductor Designs
TYPE QB
QIKLUG™
Copper Cable
Compact, high copper alloy side entrance terminal for joining a range of cable at right
angles to terminal blocks. One-wrench installation.
Catalog
Number*
Conductor
No. of
Holes in
Pad
C
D
E
H
K
Stud
Hole
Size
L
N
T
Recommended
Tightening
Torque in-lb
QB8C
14 Sol. - 8 Str.
1
9/16
9/16
—
7/8
7/32
#10
1-1/8
9/32
5/32
75
QB4C
8 Str. - 4 Str.
1
11/16
27/32
—
13/16
9/32
1/4
1-3/8
11/32
1/4
110
QB1C
4 Str. - 1 Str.
1
11/16
13/16
—
1
9/32
1/4
1-1/2
11/32
7/32
150
QB26
1/0 Str. - 2/0 Str.
1
13/16
1
—
1-1/32
13/32
3/8
1-13/16
7/16
7/32
180
QB28
3/0 Str. - 4/0 Str.
1
1
1-1/16
—
1-5/16
13/32
3/8
2-1/16
17/32
1/4
250
QB312N
250 - 350 kcmil
2
13/16
3-1/4
1-3/4
1-11/16
9/16
1/2
4-1/2
5/8
5/16
325
* ‘‘N’’ indicates NEMA standard stud holes.
TYPE Q2B
QIKLUG™
Copper Cable
Compact, high copper alloy terminal for joining two cables at right angles to a
single terminal block. Each element accommodates a range of cable. One-wrench
installation.
Catalog
Number*
Conductor
No. of
Holes in
Pad
C
D
E& F
H
K
Stud
Hole
Size
L
N
T
Recommended
Tightening
Torque in-lb
Q2B282N
3/0 Str. - 4/0 Str.
2
1-7/8
3-1/8
1-3/4
1-3/8
9/16
1/2
5-3/16
5/8
1/4
250
Q2B312N
250 - 350 kcmil
2
2-3/8
3-3/16
1-11/16
1-3/8
9/16
9/16
5-7/8
5/8
5/16
325
Q2B404N
600 - 800 kcmil
4
3
3-1/16
1-3/8
2-5/16
9/16
3/4
6-11/16
5/8
7/16
500
* ‘‘N’’ indicates NEMA standard stud holes.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
All 4N items see note LIGHTNING PROTECTION INFO.
A-19
Mechanical
QIKLUG™ Terminals for Copper, Rounded Tongue Design;
QIKLINK™ Splice/Reducer for Copper
TYPE QDA
QIKLUG™
Copper Cable
Compact, high copper alloy terminal for joining a wide range of cable to equipment
studs. Provides low contact resistance when gripped between two contact nuts. One
wrench installation.
Conductor
Catalog
Number
Commercial
Navy
C
H
K
Stud
Hole
Size
L
T
Recommended
Tightening
Torque in-lb
QDA8C
14 Sol. - 8 Str.
3 - 14
1
11/16
7/16
3/8
1-7/8
3/16
75
QDA4C
8 Str. - 4 Str.
23 - 40
1
3/4
7/16
3/8
1-7/8
7/32
110
QDA1C
4 Str. - 1 Str.
50 - 75
1
1
7/16
3/8
2-3/16
9/32
150
QDA26
1/0 Str. - 2/0 Str.
100 - 125
1-1/4
1-3/16
9/16
1/2
2-1/2
5/16
180
QDA28
3/0 Str. - 4/0 Str.
150 - 200
1-1/4
1-5/16
9/16
1/2
2-5/8
5/16
250
QDA31
250 - 350 kcmil
250 - 350
1-1/2
1-11/16
11/16
5/8
3
5/16
325
QDA34
400 - 500 kcmil
400 - 500
1-7/8
2
13/16
3/4
3-5/8
5/16
375
QDA40
600 - 800 kcmil
650 - 800
2-1/8
2-5/16
1-1/16
1
4-3/16
3/8
500
TYPE QR
QIKLINK™ SPLICE OR REDUCER
Copper Cable to Cable
High copper alloy splicer/reducer for joining a range of cable end to end. Neat,
compact easy to tape installation. One-wrench installation.
Catalog Number
Conductor
Either Side
H
L
W
Recommended
Tightening
Torque in-lb
QR4C
6 Sol. - 4 Str.
3/4
1-11/16
5/8
110
QR1C
4 Str. - 1 Str.
1-1/16
1-15/16
11/16
150
QR26
1/0 Str. - 2/0 Str.
1-3/16
2-1/8
13/16
180
QR28
3/0 Str. - 4/0 Str.
1-3/8
2-3/8
1
250
QR31
250 - 350 kcmil
1-11/16
2-5/8
1-1/4
325
QR34
400 - 500 kcmil
1-15/16
3-1/16
1-7/16
375
QR40
600 - 800 kcmil
2-7/16
3-5/8
1-7/8
500
See note LIGHTNING PROTECTION INFO.
A-20
www.burndy.com
1-800-346-4175 (US)
Mechanical
VARILUG™ Terminals for Copper; Single or Twin Clamping Elements
TYPES VA, VVA
VARILUG™
Copper Cable
High copper alloy terminal for joining a wide range of cable to equipment pads or
bar. Particularly suitable for use on extra flexible cable. One-wrench installation.
Type VVA, twin elements secure joint against vibration and flexing. Particularly
recommended for use on extra flexible cables. One-wrench installation.
Type VA
Catalog Number*
Type VA
Type VVA
VA2C
VVA2C
Type VVA
Conductor
No. of
Holes
in Pad
C
D
E&F
H
K
Stud
Hole
Size
L
LL
N
T
Rec.
Tightening
Torque
8 AWG-2 AWG
1
13/16
1-1/4
—
1-1/2
7/16
3/8
2-3/4
4-1/16
13/32
1/4
275
VA25
VVA25
6 AWG-1/0
1
7/8
1-5/16
—
1-7/8
7/16
3/8
2-7/8
4-5/16
7/16
1/4
385
VA28
VVA28
1/0 -4/0 AWG
1
1-1/16
1-1/2
—
2-1/4
7/16
3/8
2-7/8
4-1/8
17/32
5/16
250
VA282N
VVA282N
1/0 -4/0 AWG
2
1-1/16
3-1/2
1-3/4
2-1/4
9/16
1/2
4-15/16
6-1/5
5/8
5/16
250
VA30
VVA30
1/0 -300 kcmil
1
1-1/8
1-5/8
—
2-3/16
7/16
3/8
3-1/4
4-5/8
5/8
5/16
325
VA302N
VVA302N
1/0 -300 kcmil
2
1-1/8
3-9/16
1-3/4
2-3/16
9/16
1/2
5-3/16
6-9/16
5/8
5/16
325
VA34
VVA34
300 kcmil-500 kcmil
1
1-3/8
2
—
3-11/32
9/16
1/2
3-13/16
5-5/16
13/16
3/8
375
VA342N
VVA342N
300 kcmil-500 kcmil
2
1-3/8
3-5/8
1-3/4 3-11/32
9/16
1/2
5-3/8
6-7/8
5/8
3/8
375
VA344N
VVA344N
300 kcmil-500 kcmil
4
3
3-5/8
1-3/4 3-11/32
9/16
1/2
5-3/8
6-7/8
5/8
3/8
375
VA40
VVA40
500 kcmil-800 kcmil
1
1-5/8
2-5/16
—
2-7/8
11/16
5/8
4-1/2
6-3/8
15/16
3/8
500
VA402N
VVA402N
500 kcmil-800 kcmil
2
1-5/8
3-5/8
1-3/4
2-7/8
9/16
1/2
5-13/16
7-11/16
5/8
3/8
500
VA404N
VVA404N
500 kcmil-800 kcmil
4
3
2-5/8
1-3/4
2-7/8
9/16
1/2
5-13/16
7-11/16
5/8
3/8
500
* “N” indicates NEMA standard stud holes.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
All 4N items see note LIGHTNING PROTECTION INFO.
A-21
Mechanical
QIKLUG™ Lay-In Style Terminals for Copper
TYPE CL501 & CL501TN
COPPER LAY-IN QIKLUG™
Copper
The Lay-In QIKLUG™ is manufactured from high strength pure electrolytic copper
to ensure maximum strength and conductivity. UL467 Listed for direct burial in earth
or concrete. The open-faced design allows for fast lay-in of the conductor without
the need for cutting or breaking. Stainless steel screws used for excellent corrosion
resistance.
Catalog
Number
Conductor
Range
Stud
Hole
CL501
14 AWG-4 AWG
#10
CL501TN
14 AWG-4 AWG
#10
Photo above shows a typical solar panel installation using CL50-1 connectors.
TYPE CL
COPPER LAY-IN QIKLUG™
Copper
Manufactured for maximum strength and conductivity, these lay-in lugs allow for
continuous runs of conductor and are well suited as terminations as well. Tin-plated,
set screw style connectors, three sizes cover a range from #14AWG to 250 kcmil.
CL3/0-516TN and CL250-516TN are UL Listed and CSA certified. CL1/0-14TN UL
Listed for grounding and CSA Certified. 90° C rated. Suitable for copper conductors
only.
Catalog
Number
Wire Range
Copper
H
W
L
T
K
Dia
Hex Size
CL1/014TN
#14 - 1/0 AWG
1.17
0.60
1.50
0.22
0.27
7/16-20 (Slotted)
CL3/0516TN
#6 - 3/0 AWG
1.56
0.80
2.00
0.30
0.33
9/16-18 (0.25 Hex)
CL250516TN
#6 AWG - 250 kcmil
1.79
0.80
2.20
0.30
0.33
9/16-18 (0.25 Hex)
A-22
www.burndy.com
1-800-346-4175 (US)
Mechanical
QIKLUG™ Lay-In Style Terminals for Copper/Aluminum
TYPE BGBL
LAY-IN QIKLUG™
UL LISTED 90° C, 600 V
The Lay-In QIKLUG™, Type BGBL is manufactured from high strength 6061T6 aluminum, and is ideally suited for grounding and bonding applications
accommodating both copper and aluminum conductor sizes #14 AWG to 250
kcmil. The BGBL4SS with Stainless Steel screw is UL 467 Listed for grounding and
bonding.
H
REF
N
T
Features & Benefits
•
•
•
•
L
UL 486B Listed, AL9CU Rated for copper and aluminum conductor
combinations up to 90° C, 600 Volt applications
UL Recognized for grounding and bonding to ensure reliability
Electro-tin plating provides low contact resistance
Lay-in feature eases installation
C
K DIA.
J
Conductor
Range
C
H
J
K
L
N
T
Hex
Size
BGBL4
14 - 4
0.38
[10]
0.78
[20]
1/4 - 28
0.22
[6]
1.07
[27]
0.19
[5]
0.15
[4]
Slot
BGBL4SS*
14 - 4
0.38
[10]
0.78
[20]
1/4 - 28
0.22
[6]
1.07
[27]
0.19
[5]
0.15
[4]
Slot
BGBL1/0
14 - 1/0
0.60
[15]
1.17
[30]
3/8 - 24
0.27
[7]
1.50
[38]
0.30
[8]
0.22
[6]
Slot
BGBL250
6 - 250
kcmil
0.80
[20]
1.79
[45]
9/16 18
0.33
[8]
2.20
[56]
0.40
[10]
0.30
[8]
5/16
Catalog
Number
* Suitable for copper conductors only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-23
Mechanical
Shear Bolt Mechanical Connectors
One-Hole, Two-Hole Lugs; Splices
TYPE K-SB
AL9CU
Mechanical Shear Bolt Connectors
Copper and Aluminum
The K-SB Shear Bolt connector family allows for terminating or splicing of aluminum
or copper conductor without the need of a torque wrench or compression tools and
dies. The connectors are designed with shear bolts to break off at the correct torque
using a 3/8” hex key. Range taking options available in most sizes to keep the number
of SKUs low. From 2/0 AWG up to 1250 kcmil we have you covered with one and two
hole terminals as well as splices.
Fig. 1 (One-Hole Lug)
Features & Benefits
•
•
•
•
•
•
•
Dual Rated AL9CU for both copper and aluminum conductor
cULus Listed Wire Connector to UL486A-486B
Up to 35kV voltage rating
Easy installation with shear bolt technology, no crimp tools necessary
3/8” Hex Key for all sizes
Tin Plated aluminum connectors and screws
Range-taking on most sizes
Fig. 2 (Two-Hole Lug)
Fig. 1 (One-Hole Lug)
Fig. 2 (Two-Hole Lug)
Fig. 3 (Splice)
Fig. 3 (Splice)
A-24
www.burndy.com
1-800-346-4175 (US)
Mechanical
Shear Bolt Mechanical Connectors
One-Hole, Two-Hole Lugs; Splices
Catalog
Number
Conductor Range
Concentric/Compact
Stud
Hole
KASB28U12
2/0 - 4/0 AWG
KASB31U12
Dimensions
Socket
Head
Size
Stud
Size
Stud
Spacing
Tongue
Width
OD
B
L
N
# Shear
Bolts
1
1/2”
—
1.10
1.25
1.95
4.10
0.63
2
3/8”
250 - 350 kcmil
1
1/2”
—
1.22
1.50
1.95
4.15
0.63
2
3/8”
KASB34U12
350 - 500 kcmil
1
1/2”
—
1.46
1.75
3.00
5.19
0.63
2
3/8”
KASB39U12
600 - 750 kcmil
1
1/2”
—
1.67
1.90
3.00
5.19
0.63
3
3/8”
KASB44U12
1000 kcmil
1
1/2”
—
1.75
2.01
3.00
5.19
0.63
3
3/8”
KASB45U12
1250 kcmil
1
1/2”
—
2.00
2.26
3.00
5.20
0.63
3
3/8”
KASB28U2N
2/0 - 4/0 AWG
2
1/2”
1.75
1.10
1.25
1.95
5.85
0.63
2
3/8”
KASB31U2N
250 - 350 kcmil
2
1/2”
1.75
1.22
1.50
1.95
5.90
0.63
2
3/8”
KASB34U2N
350 - 500 kcmil
2
1/2”
1.75
1.46
1.75
3.00
6.95
0.63
2
3/8”
KASB39U2N
600 - 750 kcmil
2
1/2”
1.75
1.67
1.90
3.00
6.95
0.63
3
3/8”
KASB44U2N
1000 kcmil
2
1/2”
1.75
1.75
2.01
3.00
6.95
0.63
3
3/8”
KASB45U2N
1250 kcmil
2
1/2”
1.75
2.00
2.26
3.00
6.95
0.63
3
3/8”
KSSB28U
2/0 - 4/0 AWG
—
—
—
—
1.25
1.95
4.50
—
4
3/8”
KSSB31U
250 - 350 kcmil
—
—
—
—
1.50
1.95
5.00
—
4
3/8”
KSSB34U
350 - 500 kcmil
—
—
—
—
1.75
3.00
7.00
—
4
3/8”
KSSB39U
600 - 750 kcmil
—
—
—
—
1.90
3.00
7.00
—
6
3/8”
KSSB44U
1000 kcmil
—
—
—
—
2.01
3.00
7.00
—
6
3/8”
KSSB45U
1250 kcmil
—
—
—
—
2.26
3.00
7.25
—
6
3/8”
One-Hole Lug
Two-Hole Lug
Splice
Additional Stud Hole sizes available, please contact Customer Service.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-25
Mechanical
Universal Terminals for Copper/Aluminum
TYPES KA-U, KKA-U
UNIVERSAL TERMINAL
Aluminum and Copper Conductors
AL9CU
These dual-rated one-conductor lugs are constructed from high strength
aluminum alloy and electro tin-plated to provide low contact resistance.
Fig. 3
Fig. 1
Fig. 4
Fig. 2
Fig. 5
Catalog
Number*
Fig.
No.
Wire Range
Aluminum or Copper
Stud
Hole
Size
D
L
N
**
W
E
T
**
H
Recommended
Tightening ▲
Torque (in-lb)
KA6U
1
14 AWG-6 AWG
1/4
0.63
1.06
0.25
0.50
—
0.09
0.51
45
KA2U
1
14-2
1/4
0.63
1.16
0.31
0.50
—
0.10
0.56
50
KA25U
1
14 AWG-1/0
1/4
0.81
1.50
0.44
0.63
—
0.19
0.92
50
KA26U
2
14 AWG-2/0
1/4
0.81
1.47
0.45
0.63
—
0.19
0.80
120
KA29U
2
6-250
5/16
0.94
2.00
0.47
1.00
—
0.25
1.14
275
KA30U
2
6 AWG-300 kcmil
5/16
0.94
2.00
0.45
1.00
—
0.25
1.14
275
KA31U
2
6 AWG-350 kcmil
3/8
1.03
2.25
0.52
1.13
—
0.25
1.27
275
KA34U
2
4 AWG-500 kcmil
3/8
1.50
2.81
0.88
1.51
—
0.31
1.58
500
KA36U
2
2 AWG-600 kcmil
3/8
1.72
3.19
0.78
1.50
—
0.44
1.58
500
KA40U
2
300 kcmil-800 kcmil
1/2
1.85
3.50
0.81
1.75
—
0.50
1.95
550
KA44U
2
500 kcmil-1000 kcmil
1/2
1.69
3.50
0.88
1.75
—
0.50
1.95
550
KKA31U2N
3
6 AWG-350 kcmil
1/2
3.16
5.50
0.63
1.25
1.75
0.38
1.52
275
KA36U2N
4
2 AWG-600 kcmil
1/2
3.22
4.69
0.63
1.50
1.75
0.44
1.57
500
KA40U2N
4
300 kcmil-800 kcmil
1/2
3.03
4.75
0.63
1.75
1.75
0.50
1.95
500
KA44U2N
4
500 kcmil-1000 kcmil
1/2
3.03
4.75
0.63
1.75
1.75
0.50
1.95
550
KA30226U
5†
6 Str. - 300 kcmil or
(2) 4 Str. - 2/0 Str.
5/16
1.31
2.31
2.00
0.86
0.69
0.25
1.50
275
KA36229U
5
4 Str. - 600 kcmil or
(2) 250 kcmil - 1/0 Str.
3/8
1.50
2.81
1.00
1.38
–
0.31
1.81
550
KA39230U
5
#2 Str. - 750 kcmil or
(2) 1/0 Str. - 300 kcmil
3/8
1.50
2.81
1.00
1.38
–
0.31
1.81
550
* “N” indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor sizes accommodated.
Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.
† Figure 5 keyhole style with 2 hole pad.
** Maximum dimension.
A-26
www.burndy.com
1-800-346-4175 (US)
Mechanical
Universal Terminals for Copper/Aluminum; Two Conductor Designs
TYPE K2A-U
UNIVERSAL TERMINAL
Aluminum and Copper Conductors
(Two Conductors)
AL9CU
Fig. 1
These dual-rated two-conductor lugs are constructed from high strength aluminum
alloy and electro tin-plated to provide low contact resistance.
Fig. 2
Fig. 3
Catalog
Number*
Fig.
No.
TWO: Wire Range
(Aluminum or Copper)
Stud
Hole
Size
D
L
N
**
W
E
T
**
H
Recommended
Tightening ▲
Torque (in-lb)
K2A25U
1
14 AWG-1/0
1/4
0.81
1.47
0.44
1.13
—
0.19
0.79
50
K2A26U
2
14 AWG-2/0 AWG
1/4
0.81
1.47
0.44
1.25
—
0.19
0.80
120
K2A29U
2
6 AWG-250 kcmil
3/8
1.50
2.56
0.50
1.66
—
0.25
1.20
275
K2A31U
2
6 AWG-350 kcmil
1/2
1.69
2.88
0.88
1.94
—
0.25
1.26
275
K2A36U
2
2 AWG-600 kcmil
1/2
1.75
3.20
0.63
2.41
—
0.44
1.58
375
K2A40U
2
300 kcmil-800 kcmil
5/8
1.66
3.38
0.88
3.19
—
0.50
1.95
500
K2A44U
2
500 kcmil-1000 kcmil
5/8
1.66
3.50
0.88
3.52
—
0.50
1.95
500
K2A31U2N
3
6 AWG-350 kcmil
1/2
3.00
4.50
0.63
2.31
1.75
0.31
1.39
275
K2A36U2N
3
2 AWG-600 kcmil
1/2
3.22
4.69
0.63
2.41
1.75
0.44
1.39
375
K2A40U2N
3
300 kcmil-800 kcmil
1/2
3.03
4.75
0.63
3.19
1.75
0.50
1.95
375
K2A44U2N
3
500 kcmil-1000 kcmil
1/2
3.03
4.75
0.63
3.19
1.75
0.50
1.95
375
* “N” indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
** Maximum dimension.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-27
Mechanical
Universal Terminals for Copper/Aluminum; Three Conductor Designs
TYPES K3A-U, KK3A-U
UNIVERSAL TERMINAL
Aluminum and Copper Conductors
(Three Conductor)
Fig. 1
Fig. 2
Dual-rated three-conductor lugs are constructed from high strength aluminum alloy
and electro tin-plated to provide low contact resistance.
Fig. 3
AL9CU
Fig. 4
Fig. 5
Catalog
Number**
Fig.
No.
THREE: Wire Range
(Aluminum or Copper)
K
K3A2U2*
K3A25U2*
K3A26U2N
K3A27U2N
K3A29U2N
K3A31U2N
K3A36U2N
KK3A36U2N
KK3A40U2N
KK3A44U2N
K3A2U4*
K3A25U4*
K3A27U4N
K3A29U4N
K3A31U4N
K3A36U4N
K3A40U4N
KK3A36U4N
KK3A40U4N
KK3A44U4N
1
1
3
3
3
3
3
2
2
2
4
4
4
4
4
4
4
5
5
5
14 AWG-2 AWG
14 AWG-1/0
14 AWG-2/0 AWG
6 AWG-3/0 AWG
6 AWG-250 kcmil
6 AWG-350 kcmil
2 AWG-600 kcmil
2 AWG-600 kcmil
300 kcmil-800 kcmil
500 kcmil-1000 kcmil
14 AWG-2 AWG
14 AWG-1/0
6 AWG-3/0 AWG
6 AWG-250 kcmil
6 AWG-350 kcmil
2 AWG-600 kcmil
300 kcmil-800 kcmil
2 AWG-600 kcmil
300 kcmil-800 kcmil
500 kcmil-1000 kcmil
11/32
7/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
11/32
7/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
9/16
Stud
Hole
Size
5/16
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
5/16
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
Dimensions
D
L
N
W
E
T
H
1.63
2.09
3.06
3.00
3.16
3.16
3.22
3.00
3.34
3.34
1.63
2.09
3.00
3.00
3.00
3.22
3.03
3.00
3.34
3.34
2.19
2.91
3.75
3.88
4.00
4.31
4.69
5.50
6.19
6.19
2.19
2.91
3.88
4.00
4.31
4.69
4.75
5.50
6.19
6.19
0.34
0.34
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.34
0.34
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
1.59
1.94
1.95
2.81
2.81
3.52
3.63
4.22
4.81
4.75
1.59
1.94
2.81
2.81
3.00
3.63
4.81
4.22
5.34
4.75
0.88
1.00
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
0.88
1.00
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
0.19
0.25
0.19
0.31
0.31
0.31
0.44
0.38
0.56
0.56
0.19
0.25
0.31
0.31
0.31
0.44
0.50
0.38
0.56
0.56
0.62
0.88
1.79
1.12
1.19
1.38
1.56
1.52
1.89
1.90
0.62
0.88
1.12
1.19
1.38
1.56
1.94
1.52
1.89
1.90
Rec.
Tightening ▲
Torque (in-lb)
50
50
50
275
275
275
375
375
375
500
50
50
275
275
275
375
375
375
500
500
*
Slotted screw.
** ‘N” indicates NEMA standard stud holes.
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
All 4N items see note LIGHTNING PROTECTION INFO.
A-28
www.burndy.com
1-800-346-4175 (US)
Mechanical
Universal Terminals for Copper/Aluminum; Four Conductor Designs
TYPES K4A-U, KK4A-U
UNIVERSAL TERMINAL
Aluminum and Copper Conductors
(Four Conductors)
Fig. 1
Fig. 2
These dual-rated four conductor lugs are constructed from high strength aluminum
alloy and electro tin-plated to provide low contact resistance.
AL9CU
Dimensions
Catalog
Number*
Fig.
No.
FOUR: Wire Range
(Aluminum or Copper)
Stud
Hole
Size
D
L
N
W
E
T
H
Recommended
Tightening
Torque (in-lb)
K4A29U4N
1
6 AWG-250 kcmil
1/2
3.16
4.25
0.63
3.69
1.75
0.31
1.19
275
K4A31U4N
1
6 AWG-350 kcmil
1/2
3.00
4.50
0.63
5.04
1.75
0.31
1.38
275
KK4A36U4N
2
2 AWG-600 kcmil
1/2
3.34
5.63
0.63
5.00
1.75
0.44
1.51
375
KK4A40U4N
2
300 kcmil-800 kcmil
1/2
3.41
6.19
0.63
6.00
1.75
0.56
1.88
375
* ‘‘N” indicates NEMA standard stud holes.
All 4N items see note LIGHTNING PROTECTION INFO.
TYPES K11A-U, K21A-U, K22A-U
Fig. 2
Fig. 3
Fig. 1
UNIVERSAL TERMINAL
Aluminum and Copper Conductors
AL9CU
Dual-rated panelboard lugs are constructed from high strength extruded aluminum
alloy and electro tin-plated to provide low contact resistance.
Fig. 5
Fig. 4
Fig.
No.
# of
Conductors
Wire Range
(Aluminum or Copper)
Stud
Hole
Size
D
L
N
W
E
T
H
Recommended
Tightening ▲
Torque (in-lb)
K11A30U
1
2
6 AWG-300 kcmil
5/16
0.94
3.00
0.47
1.00
—
0.50
2.03
275
K11A34U2
2
2
4/0 AWG-500 kcmil
1/4
2.31
2.91
0.25
1.44
0.69
0.63
2.40
375
K11A36U2
3
2
2 AWG-600 kcmil
3/8
2.31
4.91
0.38
1.50
1.38
0.75
3.02
375
K21A36U2
4
3
2 AWG-600 kcmil
3/8
2.31
4.91
0.38
2.50
1.38
0.75
3.03
375
Catalog
Number
K22A36U2
5
4
2 AWG-600 kcmil
3/8
2.31
4.91
0.38
2.50
1.38
0.75
3.03
375
K11A39U2
3
2
1/0 -750 kcmil
3/8
2.31
4.91
0.38
1.69
1.38
0.75
3.02
375
K22A39U2
5
4
1/0 -750 kcmil
3/8
2.31
4.91
0.38
3.06
1.38
0.75
3.02
375
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-29
Mechanical
Universal Terminals for Copper/Aluminum;
1-4 Conductor Designs featuring NEMA-spacing
TYPE K-A-U2N
UNIVERSAL TERMINAL
Aluminum and Copper Conductors
(One to Four Conductors; NEMA-Spaced Tongue)
Fig. 1
These panel board terminals allow multiple conductors to be terminated to equipment
pads, bus bars, or other electrical equipment. Conductor ports are in a stacked
arrangement to save space. They are made from high strength aluminum alloy and
are tin-plated for low contact resistance.
Features & Benefits
•
•
•
•
•
•
Dual rated AL9CU for both copper and aluminum conductor
600 Volt Rated
UL Listed UL486A-486B; CSA Certified C22.2 No. 65
Range taking conductor ports
Each size can accommodate up to 4 conductors
1/2” diameter stud holes spaced 1-3/4” apart (NEMA-spacing)
Fig. 2
Fig. 3
Catalog
Number
Fig.
#
# of
Conductors
K11A36U2N
1
2
K21A36U2N
2
3
K22A36U2N
3
4
K11A39U2N
1
2
K21A39U2N
2
3
K22A39U2N
3
4
A-30
Wire Range
W
Stud
Hole
Size
D
L
N
E
T
H
Rec.
Installation
Torque
(in-lbs)
1/2”
2.75”
5.34”
0.50”
1.75”
0.50”
3.00”
375
1/2”
2.75”
5.34”
0.50”
1.75”
0.50”
3.00”
375
1.50”
#2 AWG - 600 kcmil
2.47”
2.47”
1.50”
1/0 AWG - 750 kcmil
2.75”
2.75”
www.burndy.com
1-800-346-4175 (US)
Mechanical
Universal Terminals for Copper/Aluminum; Six and Eight Conductor Designs
TYPES K6A-U, K8A-U, KK6A-U, KK8A-U
UNIVERSAL TERMINALS
Aluminum and Copper Conductors
(Six and Eight Conductors)
Fig. 1
These dual-rated six and eight conductor lugs are constructed from high strength
aluminum alloy and electro tin-plated to provide low contact resistance.
Fig. 2
Catalog
Number
Fig.
No.
No. of
Conductors
No. of
Mtg
Holes
Wire Range
Aluminum
or Copper
Stud
Hole
Size
Depth
Width
Height
Rec.
Tightening
Torque
in-lb ▲
K6A34U8
1
6
8
10 AWG - 500 kcmil
9/16
4.63
6.75
1.56
375
K8A34U10
1
8
10
10 AWG - 500 kcmil
9/16
4.63
8.75
1.56
375
KK6A31U8
2
6
8
12 AWG - 350 kcmil
9/16
5.31
6.38
1.50
275
KK8A31U10
2
8
10
12 AWG - 350 kcmil
9/16
5.31
8.13
1.50
275
KK6A34U8
2
6
8
10 AWG - 500 kcmil
9/16
5.50
6.75
1.50
375
KK8A34U10
2
8
10
10 AWG - 500 kcmil
9/16
5.50
8.75
1.50
375
KK8A39U12
2
8
12
2 AWG - 750 kcmil
9/16
6.19
10.25
1.88
550
KK6A44U12
2
6
12
350 kcmil - 1000 kcmil
9/16
6.19
10.00
1.88
550
KK8A44U14
2
8
14
350 kcmil - 1000 kcmil
9/16
6.19
12.12
1.88
550
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-31
Mechanical
Transformer Connectors for Copper/Aluminum;
Stacked and Lay-In Style Universal Terminals
TYPES KK-A-U-S, KK-A-U-L
UNIVERSAL TERMINAL
Aluminum and Copper Conductors
Stacked Style - Type KK-A-U-S (figure 1)
Lay-In Style - Type KK-A-U-L (figure 2)
The Stacked Style configuration accommodate #2 AWG - 750 kcmil conductor. The
stacked style is ideal for limited space applications. Up to 12 conductors can be
accommodated, each port is range taking and the terminals accept aluminum and/or
copper conductor. Mounting holes are NEMA-spaced with a 1/2” bolt hole.
Fig. 1
The Lay-In Style configuration accomodate 1/0 AWG - 1000 kcmil conductor. The
lay-in style makes cable insertion a breeze. Each size can accommodate up to 8
conductors. Mounting holes are NEMA-spaced with a 1/2” bolt hole.
Features & Benefits
•
•
•
•
•
Fabricated from 6061-T6 aluminum alloy for conductivity and strength
Clear plated for low-contact resistance
For use with both copper and aluminum conductor
Stacked configurations are ideal in limited space applications
Lay-In configurations offer ease of conductor insertion
Fig 1 Line Art
Catalog Number
Fig. 2
Fig 2 Line Art
Fig.
#
# of
Conductors
# of
Mounting
Holes
6
6
Wire Range
(Aluminum
or Copper)
Stud
Hole
Size
Hole
Spacing
Rec.
Installation
Torque
(in-lbs)
Length
Width
Height
7.50
4.75
3.00
7.50
6.50
3.00
7.50
8.25
3.00
#2 - 750
@ 180-240
6.00
6.50
2.20
6.00
10.25
2.20
4/0 - 350
@ 275-450
6.00
13.50
2.20
6.00
6.75
2.20
6.00
10.25
2.20
6.00
13.50
2.20
Stacked Style
KK6A39U6SNP
KK8A39U8SNP
8
8
12
10
4
8
6
12
KK8A39U16LNP
8
16
KK4A44U8LNP
4
8
6
12
8
16
1
KK12A39U10SNP
#2 AWG 750 kcmil
1/2”
1.75”
Lay-In Style
KK4A39U8LNP
KK6A39U12LNP
KK6A44U12LNP
KK8A44U16LNP
2
2
#2 AWG 750 kcmil
1/0 AWG 1000 kcmil
1/2”
1/2”
1.75”
1.75”
400 - 1000
@ 475-550
Remove -NP Suffix for connector pre-filled with PENETROX™ oxide inhibitor
A-32
www.burndy.com
1-800-346-4175 (US)
Mechanical
Transformer Lug Kits for Copper/Aluminum
TYPE KAU-KIT
TRANSFORMER LUG KIT
These dual-rated lugs are constructed from high strength aluminum alloy and electro
tin-plated to provide low contact resistance. Lugs and mounting hardware packaged
together in these kits.
Features & Benefits
•
•
•
•
•
UL Listed and CSA Certified, AL9CU dual rated set screw terminals to ensure
the transformer feeders and taps are terminated properly
Plated steel cap screws and hex nuts with captive conical washers or
individual Belleville washers
Terminal to bus connections are made using proper hardware resulting in true
torque to pressure performance - compensates for dissimilar metal expansion
and contraction
Hardware packed in plastic bag to prevent lost hardware prior to installation
Larger 800 kcmil lugs in KIT3 and KIT4 accommodates common 750 kcmil
tap conductors in larger transformers
Terminals
Catalog
Number
Transformer
KVA Rating
Qty
Catalog
Number
Wire Range
Aluminum
or Copper
KAUKIT1
15 - 37.5 1Ø
15 - 45 3Ø
8
4
KA2U
KA29U
KAUKIT2
50 - 75 1Ø
75 - 112.5 3Ø
12
KAUKIT3
100 - 167 1Ø
150 - 300 3Ø
KAUKIT4
400 - 500 3Ø
Hardware
Qty
Bolt Size
Qty
Nut
Qty
Washer
14 AWG-250
kcmil
8
1/4-20 X 3/4 HH
8
1/4 X 20 HN
-
Captive to Nut
KA29U
6 AWG-250
kcmil
8
8
1/4-20 X 3/4 HH
1/4-20 X 2 HH
16
1/4 X 20 HN
-
Captive to Nut
6
7
K2A31U
K2A40U
6 AWG-800
kcmil
5
6
1/2-13 X 3 HH
1/2-13 X 2-1/2 HH
11
1/2-13 HN
22
11
1/2 FW
1/2 Belleville
15
K2A40U
300 kcmil-800
kcmil
7
4
1/2-13 X 2 HH
1/2-13 X 2-1/2 HH
11
1/2-13 HN
22
11
1/2 FW
1/2 Belleville
HH = Hex Head
HN = Hex Nut
FW = Flat Washer
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-33
Mechanical
Mechanical Pin Adaptors UL Listed with Flex Fine Stranded Conductor
Center and Off-centered Pin Designs
TYPES KAP / KAPO
MECHANICAL PIN ADAPTORS
Aluminum and Copper Conductors
AL9CU
Five range taking sizes accommodate from #6 to 750 kcmil. Each size is offered in a
center and off-centered pin design. The off-centered pins can be rotated to prevent
interference when installing conductors side-by-side in limited space applications.
Insulated covers are provided with each connector to prevent contact between it and
uninsulated live parts of opposite polarity or grounding metal.
UL Listed for use with Flex (fine stranded) conductor; four smaller sizes utilize a discpad screw preventing damage to the fine strands as the conductor is compressed
during installation.
PIN
Features & Benefits
•
•
•
•
•
AL9CU Dual rated for both copper and aluminum conductor; 600 Volt Rated
UL Listed to UL Wire Connector Standard UL486A-B
Rated for use with Flex (fine stranded) conductor
Range taking conductor port
Off-centered pin available to reduce center-to-center distance between
adjacent pins
Easy installation with the use of a torque wrench - no crimping tool and/or die
required
Plastisol insulated covers provided with each connector
Covers are molded to fit around set screws protruding from connector
•
•
•
COVER
ASSEMBLY
Catalog
Number
KAP1/0
KAPO1/0
KAP250R
KAPO250R
Wire Range
Class B, C, H,
I, K, DLO
Pin Dimensions
KAP350
B (Strip
Length)
L
P
O.D.P.
Pin Size
Equiv.
C.D.
C.W.
LL
O.S.
#6 - 1/0 AWG
1.00
[25]
.97
[25]
2.01
[51]
.84
[21]
.29
[7]
2 AWG
1.12
[28]
1.43
[36]
1.92
[49]
.27 / [7]
#2 - 250 kcmil
1.25
[32]
1.00
[25]
2.47
[63]
1.09
[28]
0.33
[8]
1/0 AWG
1.43
[36]
1.81
[46]
2.22
[56]
0.42
[13]
3/0 AWG
.57
[14]
250 kcmil
1/0 - 350 kcmil
1.38
[35]
1.11
[43]
2.75
[70]
1.34
[34]
KAPO350
KAP500R
KAPO500R
KAP750
KAPO750
A-34
Assy
Dim.
O.D.
KAP350R
KAPO350R
Cover Dimensions
—
—
.37 [9]
Installation Torque (in-lbs)
Hex
Key
Amp
Rating
Range
Torque
#6 - 1/0 AWG
100
1/4”
170
#2 - 2/0 AWG
3/0 AWG - 262 DLO
180
300
5/16”
290
1/0 AWG - 373 DLO
450
3/8”
350
4/0 AWG
250 kcmil - 535 DLO
400
600
1/2”
430
350 - 750 kcmil
500
1/2”
535
—
1.50
[38]
2.00
[51]
2.22
[56]
.31 / [8]
—
.31 / [8]
4/0 - 500 kcmil
1.50
[38]
1.10
[28]
2.92
[74]
1.34
[34]
0.57
[14]
300 kcmil
1.68
[43]
2.43
[62]
2.42
[61]
350 - 750 kcmil
1.75
[44]
2.30
[58]
4.46
[113]
1.76
[45]
.81
[21]
500 kcmil
1.87
[48]
2.37
[60]
3.51
[89]
—
.38 / [10]
—
.38 / [10]
www.burndy.com
1-800-346-4175 (US)
Mechanical
Splice/Reducer for Copper/Aluminum
TYPE AMS
DUAL RATED SPLICER/REDUCER
Copper and Aluminum Cable
All splicer/reducers are dual rated for use with aluminum and copper conductors
and are constructed from high strength, tin plated aluminum. PENETROX™ oxide
inhibiting joint compounds are recommended for all aluminum applications.
Features & Benefits
•
•
•
•
•
All connectors are tin-plated to provide low contact resistance and prevents
galvanic corrosion
Connectors feature rounded bottoms which facilitates taping
Solid center barrier prevents contact of dissimilar metals
Large screw diameters ensure greater surface contact with wires for
maximum pullout force
Large cable range accommodated; each splice is also an effective reducing
connector
Catalog
Number
Wire Range
Aluminum & Copper
L
W
H1
H2 Max
Number of
Screws
Screw
Diameter
Hex
Size
AMS2*
14 AWG-2 AWG
1-19/32
9/16
9/16
0.79
2
3/8
Slot
AMS0*
14 AWG-1/0
1-29/32
3/4
3/4
0.86
2
7/16
Slot
AMS4/0
6 AWG-4/0 AWG
2-5/16
1
1-3/32
1.28
2
9/16
5/16
AMS250
6 AWG-250 kcmil
4-3/32
1
1-3/32
1.29
4
5/8
5/16
AMS350
6 AWG-350 kcmil
4-11/32
1
1-3/32
1.3
4
11/16
5/16
AMS500
3/0 AWG-500 kcmil
4-25/32
1-1/4
1-3/8
1.48
4
13/16
3/8
AMS750
250 kcmil-750 kcmil
6-1/6
1-7/16
1-5/8
1.98
4
15/16
1/2
AMS1000
500 kcmil-1000 kcmil
8-11/16
1-21/32
1-7/8
2.34
6
1-1/8
9/16
* Slotted Screws. H2 measured with maximum conductors, reference only.
Complies with NFPA 78-86.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-35
Mechanical
POLYTAP™ Insulated Gutter Tap for Copper/Aluminum;
Riser Tap with Cover for Copper/Aluminum
TYPE KPU-TC
POLYTAP™
Insulated Gutter Tap for All Copper and Aluminum Combinations
Wide range-taking tin-plated aluminum parallel and perpendicular clamp and
insulating cover for industrial and multiple story structure applications. Covers
having flexible fingers that conform to the onductor, fully insulating the connection
- eliminating the need for taping. Connector and Cover can be ordered separately.
600 Volt Max. 90° C
Features & Benefits
•
•
•
•
•
•
•
600 Volt Rated
AL9CU dual rated for use with aluminum or copper conductor
UL Listed to UL486A-B; CSA Certified to C22.2, No. 65
Manufactured from high strength 6061-T6 aluminum alloy
Electro tin plated for low contact resistance and protection against corrosion
Tap parallel or perpendicular to run conductor
Connectors are re-useable
Catalog Number
Wire Range (Copper or Aluminum)
Connector/Cover in [mm]
Cover
Color
Rec.
Tightening
Torque in-lb
(AWG)
Connector
with Cover
Connector
Only
Cover
Only
Run
Tap
H
L
W
KPU2C4CTC
KPU2C4CT
KPU1C
12 AWG - 2 AWG
14 AWG - 4 AWG (Cu)
12 AWG - 4 AWG (Al)
.88 [22]
2.62 [67]
1.39 [35]
1.55 [39]
.63 [16]
1.26 [32]
Yellow
35 (10-14); 40 (8);
45 (4-6); 50 (2-3)
KPU2929TC
KPU2929T
KPU3C
1/0 AWG - 250 kcmil
6 AWG - 250 kcmil
1.31 [33]
3.44 [87]
2.28 [58]
2.00 [51]
1.06 [27]
1.63 [41]
Red
275
KPU3434TC
KPU3434T
KPU5C
350 kcmil - 500 kcmil
2 AWG - 500 kcmil
1.75 [44] 3.13 [79]
4.89 [124] 2.34 [59]
1.38 [35]
2.12 [54]
Blue
375
TYPE UCU-AC
RISER TAP
600 VOLT MAX. 90° C MAX
Parallel-groove riser tap and insulation cover for copper and aluminum. Wide range-taking
assembly for apartment house and light industrial applications. Cover and connector are
packaged together. Covers having insulating fingers that conform to conductors, fully
insulating the connection. UL486B Listed for 600 volts max. 90° C service
Catalog
Number
UCU28AC
Conductor
Copper or Aluminum
Run
Tap
#2 Str.- 4/0 Str.
#10 Sol. - #2 Str.
W
H
L
Recommended
Tightening ▲
Torque in-lb
2-1/4
1-13/16
2-5/8
120
▲ Listed torque values are for maximum conductor combinations accommodated.
Consult UL486 Tables 21, 22, 23 (found in Section O of this catalog) for smaller conductor combinations.
A-36
www.burndy.com
1-800-346-4175 (US)
Splice Kits; Above Grade and Watertight/Underground for Copper/Aluminum
Mechanical
TYPE AGSKIT
ABOVE GRADE SPLICE KITS
Aluminum or Copper/Aluminum Combinations
Type AGS Above Grade Splice Kit consists of a standard AMS splice/reducer and a
heavy wall heat-shrink sleeve. The AMS Splice is dual rated for use with aluminum
and copper conductors and are constructed from high strength, tin plated aluminum
that provides low contact resistance and reduces the effects of galvanic corrosion.
Connector is installed with common installation tools. The heavy wall heat shrink
sleeve is lined with adhesive material, providing a positive seal against moisture
egress. Heat shrink sleeve is installed with standard propane torch, or electric heat
gun.
Catalog
Figure
Number
Number
Wire Range
AGSKIT2
1
8 AWG-2 AWG
AGSKIT250
2
1 AWG-250 kcmil
Fig. 1
Fig. 2
TYPE UGSKIT
WATERTIGHT/UNDERGROUND SPLICE KITS
Aluminum or Copper/Aluminum Combinations
Type UGS Watertight Underground Splice Kit consists of a standard AMS splice/
reducer and two heavy wall heat-shrink sleeves. The AMS Splice is dual rated for
use with aluminum and copper conductors and are constructed from high strength,
tin plated aluminum that provides low contact resistance and reduces the effects of
galvanic corrosion. Connector installed with common installation tools. Both heavy
wall heat shrink sleeves are lined with adhesive material, providing a watertight splice
that can withstand abrasions that may occur during direct burial applications. Heat
shrink sleeve installed with standard propane torch, or electric heat gun.
Catalog
Number
Figure
Number
UGSKIT2*
1
8 AWG-2 AWG
UGSKIT250*
2
1 AWG-250 kcmil
Fig. 1
Fig. 2
Wire Range
*UL486D Listed for Direct Burial
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-37
Mechanical
Splice Kit for Copper
Submersible Splice/Reducer for Copper/Aluminum
TYPE UGSKIT8
UF DIRECT BURIAL SPLICE KIT
Type UGS UF Splice Kit consists of a UF splice connector and a heavy wall heatshrink sleeve. The UF splice connector can accommodate up to four UF conductors
and is installed with common installation tools. The heavy wall heat shrink sleeve
is lined with an adhesive material, providing a water-tight splice that can withstand
abrasions that may occur during direct burial applications. Heat shrink sleeve
installed with standard propane torch, or electric heat gun.
Catalog
Number
Wire Range
UGSKIT8*
14 AWG-8 AWG
Copper
*UL486D Listed for Direct Burial
TYPE UGS350ULDB
IN-LINE SPLICE/REDUCER
For Direct Burial
Features & Benefits
•
•
•
•
•
•
•
A-38
EPDM rubber covered 6061-T6 aluminum connector
Dual rated AL9CU for copper or aluminum conductor
UL Listed and CSA Certified for Direct Burial
Broad range taking capability
Low installation cost
Submersible rated
For use in wet or damp locations excluding Freezing Conditions; ensure
products are installed below frost line (where applicable) when used in wet
conditions
Catalog Number
Wire Range
Length
Height
Hex Size
Torque (In. Lbs.)
UGS350ULDB
12 AWG-350 kcmil
8.50
2.81
5/16
350
www.burndy.com
1-800-346-4175 (US)
Mechanical
The MOLE™ Weathertight Splice/Reducer for Copper/Aluminum
BURNDY UNITAP™
THE MOLE™
For Direct Burial
600V, 90° C
Designed specifically for direct burial applications, the MOLE™ in-line splice/reducer
is made with a specialized plastisol material that forms a rugged weathertight
connection.
Features & Benefits
•
•
•
•
•
UL486D UL Listed for Direct Burial
AL9CU Dual-rated for copper and aluminum applications; 600 Volts, 90°C
Plastisol covered AL 6061-T6 aluminum body saves time by eliminating the
need for heat shrink
Oxide inhibitor pre-installed prevents moisture and contaminants from
entering the contact area
Range-taking capability reduces the number of connectors in inventory
Catalog
Number
Number of
Ports
Wire Range
(AWG/kcmil)
L
W
H
Hex Key
Torque
(In.-lbs.)
Wire Strip
Length
BISR4DB
2
#6 AWG-#4 AWG
4.30
0.68
1.39
1/8
50
7/8"
BISR1DB
2
#2 AWG-#1 AWG
6.30
0.88
1.75
5/32
130
1-3/32"
BISR3/0DB
2
1/0 AWG -3/0 AWG
6.25
0.99
1.96
3/16
120
1-3/32"
BISR250DB
2
4/0 AWG-250 kcmil
6.70
1.18
2.17
5/16
360
1-5/16"
BISR-DB = BURNDY Inline Splice/Reducer Direct Burial.
UNITAP™ rated for code conductor only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-39
Mechanical
Insulated Multiple Tap Submersible Connectors for Copper/Aluminum
Direct Burial UNITAP™ Connectors
UNITAP™
Dual Rated Multiple Tap Connector
These rubber insulated, dual rated connectors are for use in networks up to 600V.
Suitable in light fixture pole bases in commercial, industrial, or residential markets.
Distribution within strip malls, for use in any multi-tenant facility. No taping or heat
shrink required.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Dual rated for aluminum or copper conductors
Each unit is individually marked for ease of identification
Supplied with aluminum set-screws
Covering is the highest quality EPDM rubber
Supplied with oxide inhibitor pre-installed
Submersible rated and suitable for Direct Burial
Meets ANSI C119.1 and C119.4 requirements
Rated 600V and 90°C; UL Listed and CSA Certified
For use in wet or damp locations excluding Freezing Conditions; ensure
products are installed below frost line (where applicable) when used in wet
conditions
Silicone provided for conductor insertion
L
W
H
Wire Strip Length
(in)
12 AWG-350 kcmil
2.61
4.06
2.46
1.125
12 AWG-350 kcmil
3.82
4.06
2.46
1.125
4
12 AWG-350 kcmil
5.03
4.06
2.46
1.125
Catalog Number
# of Ports
Wire Range
(AWG/kcmil)
BIBS3502DB
2
BIBS3503DB
3
BIBS3504DB
BIBS3505DB
5
12 AWG-350 kcmil
6.24
4.06
2.46
1.125
BIBS3506DB
6
12 AWG-350 kcmil
7.45
4.06
2.46
1.125
BIBS5003DB
3
10 AWG-500 kcmil
4.31
4.58
3.13
1.50
BIBS5004DB
4
10 AWG-500 kcmil
5.69
4.58
3.13
1.50
BIBS5005DB
5
10 AWG-500 kcmil
7.06
4.58
3.13
1.50
BIBS5006DB
6
10 AWG-500 kcmil
8.44
4.58
3.13
1.50
Recommended Torque Values for Direct Burial UNITAP™
A-40
Conductor Size
Recommended Torque Range
#12 - #6 AWG
125 - 150 in-lbs
Recommended BURNDY®
Torque Wrench
BTW30150
#4 - 3/0 AWG
180 - 240 in-lbs
BTW150750
4/0 - 350 AWG
275 - 450 in-lbs
BTW150750
400 - 1000 AWG
475 - 550 in-lbs
BTW150750
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Multi-Tap Connectors
for Code Conductor
UNITAP™ Clear Insulated Multi-Tap
Connectors for Code Conductor
UNITAP™
Clear Insulated Multiple Tap Connectors
Tap connections and in-line splice/reductions are made quickly and
easily with the UNITAP™ line of clear insulated connectors for code
conductor. UL486B Listed. Dual-rated AL9CU for any stranded copper
or stranded aluminum applications. 600 Volt, 90° C. Featuring multiple
configurations suitable for most any application.
Features & Benefits
•
•
•
•
Clear Plastisol covered AL6061-T6 aluminum body saves time, lowering
installation costs and elimates taping
Clear Plastisol allows visual confirmation that the conductor is properly
inserted
Oxide inhibitor pre-installed inhibits moisture and contaminants from entering
the contact area
Range-taking capability reduces number of connectors necessary to carry in
inventory
In-Line Splice Reducer
Figure 1
Multiple Port Tap
Single Sided Entry
Figure 4
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Multiple Port Tap
Double Sided Entry
Figure 5
Tap - Opposite Side
Entry
Figure 2
Tap - Same Side Entry
Figure 3
Multiple Port
Mounted Tap
Single Sided Entry
Figure 6
Multiple Port
Mounted Tap
Double Sided Entry
Figure 7
A-41
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code Conductors
Type BISR In-Line Splice/Reducers; Types BIT, BITO Multi-Tap Connectors
UNITAP™ Clear Insulated In-Line Splice/Reducer
Connectors for Code Conductor
Clear Insulated In-Line Splice/Reducer Connectors
Type BISR in-line splice/reductions are made quickly and easily with the UNITAP™ line
of clear insulated connectors for code conductor. UL486B Listed. Dual-rated AL9CU
for any stranded copper or stranded aluminum applications. 600 Volt, 90° C. The full
UNITAP™ line features multiple configurations suitable for most any application.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
In-Line Splice Reducer
Figure 1
Configuration
Fig. #
Size (inches)
L
W
H
Hex
Key
Catalog
Number
14 AWG-2 AWG
115 A
2
In-Line Splice Reducer
1
2.38
0.75
1.22
5/32
BISR2
14 AWG-1/0 Str
150 A
2
In-Line Splice Reducer
1
2.91
0.91
1.38
3/16
BISR1/0
10 AWG-250 kcmil
250 A
2
In-Line Splice Reducer
1
4.01
1.19
2.13
5/16
BISR250
10 AWG-350 kcmil
310 A
2
In-Line Splice Reducer
1
4.63
1.34
2.35
5/16
BISR350
6 AWG-500 kcmil
380 A
2
In-Line Splice Reducer
1
5.00
1.62
2.62
3/8
BISR500
Only 1 conductor per port allowed
UNITAP™ Clear Insulated Multi-Tap
Connectors for Code Conductor
Clear Insulated In-Line Multi-Tap Connectors
Type BIT and BITO (Offset) Multi-Tap connectors are installed quickly and easily
and are suitable for use on code conductor. UL486B Listed. Dual-rated AL9CU for
any stranded copper or stranded aluminum applications. 600 Volt, 90° C. The full
UNITAP™ line features multiple configurations suitable for most any application.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Tap - Opposite Side Entry
Figure 2
Configuration
Fig. #
Tap - Same Side Entry
Figure 3
Size (inches)
L
W
H
Hex
Key
Catalog
Number
14 AWG-4 AWG
85 A
2
Tap - Opposite Side Entry
2
1.16
1.50
1.25
1/8
BITO4
14 AWG-4 AWG
85 A
2
Tap - Same Side Entry
3
1.16
1.16
1.25
1/8
BIT4
14 AWG-2/0 AWG
175 A
2
Tap - Opposite Side Entry
2
1.52
1.56
1.38
3/16
BITO2/0
14 AWG-2/0 AWG
175 A
2
Tap - Same Side Entry
3
1.52
1.40
1.38
3/16
BIT2/0
10 AWG-250 kcmil
255 A
2
Tap - Opposite Side Entry
2
2.03
2.64
2.13
5/16
BITO250
10 AWG-250 kcmil
255 A
2
Tap - Same Side Entry
3
2.03
2.07
2.13
5/16
BIT250
10 AWG-350 kcmil
310 A
2
Tap - Opposite Side Entry
2
2.22
3.00
2.50
5/16
BITO350
10 AWG-350 kcmil
310 A
2
Tap - Same Side Entry
3
2.22
2.32
2.50
5/16
BIT350
4 AWG-600 kcmil
420 A
2
Tap - Opposite Side Entry
2
2.72
3.00
2.75
3/8
BITO600
4 AWG-600 kcmil
420 A
2
Tap - Same Side Entry
3
2.72
2.38
2.75
3/8
BIT600
2 AWG-750 kcmil
475 A
2
Tap - Opposite Side Entry
2
2.87
3.38
3.00
3/8
BITO750 *
2 AWG-750 kcmil
475 A
2
Tap - Same Side Entry
3
2.87
2.70
3.00
3/8
BIT750 *
Only 1 conductor per port allowed
*Not UL Listed
A-42
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code Conductors
Type BIBS, Multi-Port, Single-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Port Connectors
for Code Conductor; Single-Sided Entry
Clear Insulated Multi-Port Connectors
Type BIBS Multi-Port, Single-Sided Tap connectors for quick, easy tap connections
for code conductor. UL486B Listed. Dual-rated AL9CU for any stranded copper or
stranded aluminum applications. 600 Volt, 90° C. Featuring multiple configurations
suitable for most any application.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Multiple Port Tap Single Sided Entry
Figure 4
Configuration
Fig. #
Size (inches)
L
W
H
Hex
Key
Catalog
Number
1.51
1.25
1.25
1/8
BIBS43
14 AWG-4 AWG
85 A
3
Multiple Port Tap Single Sided Entry
4
14 AWG-4 AWG
85 A
4
Multiple Port Tap Single Sided Entry
4
1.95
1.25
1.25
1/8
BIBS44
14 AWG-4 AWG
85 A
5
Multiple Port Tap Single Sided Entry
4
2.39
1.25
1.25
1/8
BIBS45
14 AWG-4 AWG
85 A
6
Multiple Port Tap Single Sided Entry
4
2.83
1.25
1.25
1/8
BIBS46
14 AWG-4 AWG
85 A
8
Multiple Port Tap Single Sided Entry
4
3.71
1.25
1.25
1/8
BIBS48
14 AWG-2/0 Str
175 A
3
Multiple Port Tap Single Sided Entry
4
2.19
1.31
1.38
3/16
BIBS2/03
14 AWG-2/0 Str
175 A
4
Multiple Port Tap Single Sided Entry
4
2.86
1.31
1.38
3/16
BIBS2/04
14 AWG-2/0 Str
175 A
5
Multiple Port Tap Single Sided Entry
4
3.53
1.31
1.38
3/16
BIBS2/05
14 AWG-2/0 Str
175 A
6
Multiple Port Tap Single Sided Entry
4
4.20
1.31
1.38
3/16
BIBS2/06
14 AWG-2/0 Str
175 A
8
Multiple Port Tap Single Sided Entry
4
5.55
1.31
1.38
3/16
BIBS2/08
14 AWG-2/0 Str
175 A
10
Multiple Port Tap Single Sided Entry
4
6.89
1.31
1.38
3/16
BIBS2/010
14 AWG-2/0 Str
175 A
12
Multiple Port Tap Single Sided Entry
4
8.24
1.31
1.38
3/16
BIBS2/012
14 AWG-2/0 Str
175 A
14
Multiple Port Tap Single Sided Entry
4
9.58
1.31
1.38
3/16
BIBS2/014
10 AWG-250 kcmil
255 A
3
Multiple Port Tap Single Sided Entry
4
2.97
2.07
2.13
5/16
BIBS2503
10 AWG-250 kcmil
255 A
4
Multiple Port Tap Single Sided Entry
4
3.91
2.07
2.13
5/16
BIBS2504
10 AWG-250 kcmil
255 A
5
Multiple Port Tap Single Sided Entry
4
4.84
2.07
2.13
5/16
BIBS2505
10 AWG-250 kcmil
255 A
6
Multiple Port Tap Single Sided Entry
4
5.78
2.07
2.13
5/16
BIBS2506
10 AWG-250 kcmil
255 A
8
Multiple Port Tap Single Sided Entry
4
7.66
2.07
2.13
5/16
BIBS2508
10 AWG-250 kcmil
255 A
10
Multiple Port Tap Single Sided Entry
4
9.53
2.07
2.13
5/16
BIBS25010
10 AWG-250 kcmil
255 A
12
Multiple Port Tap Single Sided Entry
4
11.41
2.07
2.13
5/16
BIBS25012
10 AWG-250 kcmil
255 A
14
Multiple Port Tap Single Sided Entry
4
13.29
2.07
2.13
5/16
BIBS25014
10 AWG-350 kcmil
310 A
3
Multiple Port Tap Single Sided Entry
4
3.13
2.32
2.50
5/16
BIBS3503
10 AWG-350 kcmil
310 A
4
Multiple Port Tap Single Sided Entry
4
4.04
2.32
2.50
5/16
BIBS3504
10 AWG-350 kcmil
310 A
5
Multiple Port Tap Single Sided Entry
4
4.95
2.32
2.50
5/16
BIBS3505
10 AWG-350 kcmil
310 A
6
Multiple Port Tap Single Sided Entry
4
5.86
2.32
2.50
5/16
BIBS3506
10 AWG-350 kcmil
310 A
8
Multiple Port Tap Single Sided Entry
4
7.68
2.32
2.50
5/16
BIBS3508
10 AWG-350 kcmil
310 A
10
Multiple Port Tap Single Sided Entry
4
9.5
2.32
2.50
5/16
BIBS35010
10 AWG-350 kcmil
310 A
12
Multiple Port Tap Single Sided Entry
4
11.32
2.32
2.50
5/16
BIBS35012
10 AWG-350 kcmil
310 A
14
Multiple Port Tap Single Sided Entry
4
13.14
2.32
2.50
5/16
BIBS35014
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-43
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code Conductors
Type BIBS, Multi-Port, Single-Sided Entry Connectors
UNITAP™ (Continued)
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Configuration
Fig. #
Size (inches)
L
W
H
Hex
Key
Catalog
Number
4 AWG-600 kcmil
420 A
3
Multiple Port Tap Single Sided Entry
4
4.00
2.38
2.75
3/8
BIBS6003
4 AWG-600 kcmil
420 A
4
Multiple Port Tap Single Sided Entry
4
5.28
2.38
2.75
3/8
BIBS6004
4 AWG-600 kcmil
420 A
5
Multiple Port Tap Single Sided Entry
4
6.56
2.38
2.75
3/8
BIBS6005
4 AWG-600 kcmil
420 A
6
Multiple Port Tap Single Sided Entry
4
7.84
2.38
2.75
3/8
BIBS6006
4 AWG-600 kcmil
420 A
8
Multiple Port Tap Single Sided Entry
4
10.41
2.38
2.75
3/8
BIBS6008
4 AWG-600 kcmil
420 A
10
Multiple Port Tap Single Sided Entry
4
12.97
2.38
2.75
3/8
BIBS60010
4 AWG-600 kcmil
420 A
12
Multiple Port Tap Single Sided Entry
4
15.53
2.38
2.75
3/8
BIBS60012
4 AWG-600 kcmil
420 A
14
Multiple Port Tap Single Sided Entry
4
18.09
2.38
2.75
3/8
BIBS60014
2 AWG-750 kcmil
475 A
3
Multiple Port Tap Single Sided Entry
4
4.00
2.70
3.00
3/8
BIBS7503*
2 AWG-750 kcmil
475 A
4
Multiple Port Tap Single Sided Entry
4
5.38
2.70
3.00
3/8
BIBS7504*
2 AWG-750 kcmil
475 A
6
Multiple Port Tap Single Sided Entry
4
8.13
2.70
3.00
3/8
BIBS7506*
2 AWG-750 kcmil
475 A
8
Multiple Port Tap Single Sided Entry
4
10.88
2.70
3.00
3/8
BIBS7508*
2 AWG-750 kcmil
475 A
10
Multiple Port Tap Single Sided Entry
4
13.63
2.70
3.00
3/8
BIBS75010*
2 AWG-750 kcmil
475 A
12
Multiple Port Tap Single Sided Entry
4
16.38
2.70
3.00
3/8
BIBS75012*
2 AWG-750 kcmil
475 A
14
Multiple Port Tap Single Sided Entry
4
19.13
2.70
3.00
3/8
BIBS75014*
Only 1 conductor per port allowed
*Not UL Listed
A-44
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code Conductors
Type BIBD, Multi-Port, Double-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Port Connectors
for Code Conductor; Double-Sided Entry
Clear Insulated Multiple Tap Connectors
Type BIBD Multi-Port, Double-Sided Tap connectors for quick, easy tap connections
for code conductor. UL486B Listed. Dual-rated AL9CU for any stranded copper or
stranded aluminum applications. 600 Volt, 90° C. Featuring multiple configurations
suitable for most any application.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Configuration
Multiple Port Tap Double Sided Entry
Figure 5
Fig. #
Size (inches)
L
W
H
Hex
Key
Catalog
Number
14 AWG-4 Str
85 A
2
Multiple Port Tap Double Sided Entry
5
1.08
1.50
1.25
1/8
BIBD42
14 AWG-4 Str
85 A
3
Multiple Port Tap Double Sided Entry
5
1.51
1.50
1.25
1/8
BIBD43
14 AWG-4 Str
85 A
4
Multiple Port Tap Double Sided Entry
5
1.95
1.50
1.25
1/8
BIBD44
14 AWG-4 Str
85 A
5
Multiple Port Tap Double Sided Entry
5
2.39
1.50
1.25
1/8
BIBD45
14 AWG-4 Str
85 A
6
Multiple Port Tap Double Sided Entry
5
2.83
1.50
1.25
1/8
BIBD46
14 AWG-4 Str
85 A
8
Multiple Port Tap Double Sided Entry
5
3.71
1.50
1.25
1/8
BIBD48
14 AWG-2/0 Str
175 A
2
Multiple Port Tap Double Sided Entry
5
1.52
1.56
1.38
3/16
BIBD2/02
14 AWG-2/0 Str
175 A
3
Multiple Port Tap Double Sided Entry
5
2.19
1.56
1.38
3/16
BIBD2/03
14 AWG-2/0 Str
175 A
4
Multiple Port Tap Double Sided Entry
5
2.86
1.56
1.38
3/16
BIBD2/04
14 AWG-2/0 Str
175 A
5
Multiple Port Tap Double Sided Entry
5
3.53
1.56
1.38
3/16
BIBD2/05
14 AWG-2/0 Str
175 A
6
Multiple Port Tap Double Sided Entry
5
4.20
1.56
1.38
3/16
BIBD2/06
14 AWG-2/0 Str
175 A
8
Multiple Port Tap Double Sided Entry
5
5.55
1.56
1.38
3/16
BIBD2/08
14 AWG-2/0 Str
175 A
10
Multiple Port Tap Double Sided Entry
5
6.89
1.56
1.38
3/16
BIBD2/010
14 AWG-2/0 Str
175 A
12
Multiple Port Tap Double Sided Entry
5
8.24
1.56
1.38
3/16
BIBD2/012
14 AWG-2/0 Str
175 A
14
Multiple Port Tap Double Sided Entry
5
9.58
1.56
1.38
3/16
BIBD2/014
10 AWG-250 kcmil
255 A
2
Multiple Port Tap Double Sided Entry
5
2.03
2.64
2.13
5/16
BIBD2502
10 AWG-250 kcmil
255 A
3
Multiple Port Tap Double Sided Entry
5
2.97
2.64
2.13
5/16
BIBD2503
10 AWG-250 kcmil
255 A
4
Multiple Port Tap Double Sided Entry
5
3.91
2.64
2.13
5/16
BIBD2504
10 AWG-250 kcmil
255 A
5
Multiple Port Tap Double Sided Entry
5
4.84
2.64
2.13
5/16
BIBD2505
10 AWG-250 kcmil
255 A
6
Multiple Port Tap Double Sided Entry
5
5.78
2.64
2.13
5/16
BIBD2506
10 AWG-250 kcmil
255 A
8
Multiple Port Tap Double Sided Entry
5
7.66
2.64
2.13
5/16
BIBD2508
10 AWG-250 kcmil
255 A
10
Multiple Port Tap Double Sided Entry
5
9.53
2.64
2.13
5/16
BIBD25010
10 AWG-250 kcmil
255 A
12
Multiple Port Tap Double Sided Entry
5
11.41
2.64
2.13
5/16
BIBD25012
10 AWG-250 kcmil
255 A
14
Multiple Port Tap Double Sided Entry
5
13.29
2.64
2.13
5/16
BIBD25014
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-45
Mechanical
UNITAP™ Clear Insulated Multi-Tap UL Listed for Code Conductors
Type BIBD, Multi-Port, Double-Sided Entry Connectors
UNITAP™ (Continued)
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Configuration
Fig. #
Size (inches)
L
W
H
Hex
Key
Catalog
Number
10 AWG-350 kcmil
310 A
2
Multiple Port Tap Double Sided Entry
5
2.22
3.00
2.50
5/16
BIBD3502
10 AWG-350 kcmil
310 A
3
Multiple Port Tap Double Sided Entry
5
3.13
3.00
2.50
5/16
BIBD3503
10 AWG-350 kcmil
310 A
4
Multiple Port Tap Double Sided Entry
5
4.04
3.00
2.50
5/16
BIBD3504
10 AWG-350 kcmil
310 A
5
Multiple Port Tap Double Sided Entry
5
4.95
3.00
2.50
5/16
BIBD3505
10 AWG-350 kcmil
310 A
6
Multiple Port Tap Double Sided Entry
5
5.86
3.00
2.50
5/16
BIBD3506
10 AWG-350 kcmil
310 A
8
Multiple Port Tap Double Sided Entry
5
7.68
3.00
2.50
5/16
BIBD3508
10 AWG-350 kcmil
310 A
10
Multiple Port Tap Double Sided Entry
5
9.5
3.00
2.50
5/16
BIBD35010
10 AWG-350 kcmil
310 A
12
Multiple Port Tap Double Sided Entry
5
11.32
3.00
2.50
5/16
BIBD35012
10 AWG-350 kcmil
310 A
14
Multiple Port Tap Double Sided Entry
5
13.14
3.00
2.50
5/16
BIBD35014
4 AWG-600 kcmil
420 A
2
Multiple Port Tap Double Sided Entry
5
2.56
3.00
2.75
3/8
BIBD6002
4 AWG-600 kcmil
420 A
3
Multiple Port Tap Double Sided Entry
5
3.77
3.00
2.75
3/8
BIBD6003
4 AWG-600 kcmil
420 A
4
Multiple Port Tap Double Sided Entry
5
4.97
3.00
2.75
3/8
BIBD6004
4 AWG-600 kcmil
420 A
5
Multiple Port Tap Double Sided Entry
5
6.17
3.00
2.75
3/8
BIBD6005
4 AWG-600 kcmil
420 A
6
Multiple Port Tap Double Sided Entry
5
7.37
3.00
2.75
3/8
BIBD6006
4 AWG-600 kcmil
420 A
8
Multiple Port Tap Double Sided Entry
5
9.78
3.00
2.75
3/8
BIBD6008
4 AWG-600 kcmil
420 A
10
Multiple Port Tap Double Sided Entry
5
12.97
3.00
2.75
3/8
BIBD60010
4 AWG-600 kcmil
420 A
12
Multiple Port Tap Double Sided Entry
5
15.53
3.00
2.75
3/8
BIBD60012
4 AWG-600 kcmil
420 A
14
Multiple Port Tap Double Sided Entry
5
18.09
3.00
2.75
3/8
BIBD60014
2 AWG-750 kcmil
475 A
2
Multiple Port Tap Double Sided Entry
5
2.87
3.38
3.00
3/8
BIBD7502*
2 AWG-750 kcmil
475 A
3
Multiple Port Tap Double Sided Entry
5
4.25
3.38
3.00
3/8
BIBD7503*
2 AWG-750 kcmil
475 A
4
Multiple Port Tap Double Sided Entry
5
5.63
3.38
3.00
3/8
BIBD7504*
2 AWG-750 kcmil
475 A
6
Multiple Port Tap Double Sided Entry
5
8.37
3.38
3.00
3/8
BIBD7506*
2 AWG-750 kcmil
475 A
8
Multiple Port Tap Double Sided Entry
5
11.13
3.38
3.00
3/8
BIBD7508*
2 AWG-750 kcmil
475 A
10
Multiple Port Tap Double Sided Entry
5
13.87
3.38
3.00
3/8
BIBD75010*
2 AWG-750 kcmil
475 A
12
Multiple Port Tap Double Sided Entry
5
16.63
3.38
3.00
3/8
BIBD75012*
2 AWG-750 kcmil
475 A
14
Multiple Port Tap Double Sided Entry
5
19.37
3.38
3.00
3/8
BIBD75014*
Only 1 conductor per port allowed
*Not UL Listed
A-46
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code Conductors
Type BIBS-MT, Mountable, Multi-Port, Single-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Port Connectors
for Code Conductor; Mountable; Single-Sided Entry
Clear Insulated Multiple Tap Connectors
Type BIBS-MT Multi-Port, Single-Sided Tap connectors offer the same features as the
standard Type BIBS UNITAP™ connectors except these -MT types are provided with two
isolated mounting holes, one at each side of the connector for direct mounting to trough,
gutter, or wireway. They will accommodate up to standard 1/4” hardware. UL486B Listed.
Dual-rated AL9CU for any stranded copper or stranded aluminum applications. 600 Volt,
90° C.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Multiple Port Mounted Tap
Single Sided Entry
Figure 6
Configuration
Fig. #
Size (inches)
L
W
H
Hex
Key
Catalog
Number
14 AWG-2/0 Str
175 A
4
Multiple Port Mountable Tap Single Sided Entry
6
4.20
1.25
1.50
3/16
BIBS2/04MT
14 AWG-2/0 Str
175 A
6
Multiple Port Mountable Tap Single Sided Entry
6
5.54
1.25
1.50
3/16
BIBS2/06MT
14 AWG-2/0 Str
175 A
8
Multiple Port Mountable Tap Single Sided Entry
6
6.89
1.25
1.50
3/16
BIBS2/08MT
14 AWG-2/0 Str
175 A
10
Multiple Port Mountable Tap Single Sided Entry
6
8.23
1.25
1.50
3/16
BIBS2/010MT
14 AWG-2/0 Str
175 A
12
Multiple Port Mountable Tap Single Sided Entry
6
9.58
1.25
1.50
3/16
BIBS2/012MT
10 AWG-250 kcmil
255 A
4
Multiple Port Mountable Tap Single Sided Entry
6
5.78
1.95
2.63
5/16
BIBS2504MT
10 AWG-250 kcmil
255 A
6
Multiple Port Mountable Tap Single Sided Entry
6
7.65
1.95
2.63
5/16
BIBS2506MT
10 AWG-250 kcmil
255 A
8
Multiple Port Mountable Tap Single Sided Entry
6
9.53
1.95
2.63
5/16
BIBS2508MT
10 AWG-250 kcmil
255 A
10
Multiple Port Mountable Tap Single Sided Entry
6
11.41
1.95
2.63
5/16
BIBS25010MT
10 AWG-250 kcmil
255 A
12
Multiple Port Mountable Tap Single Sided Entry
6
13.28
1.95
2.63
5/16
BIBS25012MT
10 AWG-350 kcmil
310 A
4
Multiple Port Mountable Tap Single Sided Entry
6
5.86
2.19
2.63
5/16
BIBS3504MT
10 AWG-350 kcmil
310 A
6
Multiple Port Mountable Tap Single Sided Entry
6
7.68
2.19
2.63
5/16
BIBS3506MT
10 AWG-350 kcmil
310 A
8
Multiple Port Mountable Tap Single Sided Entry
6
9.50
2.19
2.63
5/16
BIBS3508MT
10 AWG-350 kcmil
310 A
10
Multiple Port Mountable Tap Single Sided Entry
6
11.32
2.19
2.63
5/16
BIBS35010MT
10 AWG-350 kcmil
310 A
12
Multiple Port Mountable Tap Single Sided Entry
6
13.41
2.19
2.63
5/16
BIBS35012MT
4 AWG-600 kcmil
420 A
4
Multiple Port Mountable Tap Single Sided Entry
6
7.84
2.25
2.88
3/8
BIBS6004MT
4 AWG-600 kcmil
420 A
6
Multiple Port Mountable Tap Single Sided Entry
6
10.41
2.25
2.88
3/8
BIBS6006MT
4 AWG-600 kcmil
420 A
8
Multiple Port Mountable Tap Single Sided Entry
6
12.97
2.25
2.88
3/8
BIBS6008MT
4 AWG-600 kcmil
420 A
10
Multiple Port Mountable Tap Single Sided Entry
6
15.53
2.25
2.88
3/8
BIBS60010MT
4 AWG-600 kcmil
420 A
12
Multiple Port Mountable Tap Single Sided Entry
6
18.09
2.25
2.88
3/8
BIBS60012MT
Only 1 conductor per port allowed
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-47
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code Conductors
Type BIBD-MT, Mountable, Multi-Port, Double-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Tap Connectors
for Code Conductor; Mountable; Double-Sided Entry
Clear Insulated Multiple Tap Connectors
Type BIBD-MT Multi-Port, Double-Sided Tap connectors offer the same features as the
standard Type BIBD UNITAP™ connectors except these -MT types are provided with two
isolated mounting holes, one at each side of the connector for direct mounting to trough,
gutter, or wireway. They will accommodate up to standard 1/4” hardware. UL486B Listed.
Dual-rated AL9CU for any stranded copper or stranded aluminum applications. 600 Volt,
90° C.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Multiple Port Mounted Tap
Double Sided Entry
Figure 7
Configuration
Fig. #
Size (inches)
L
W
H
Hex
Key
Catalog
Number
14 AWG-2/0 AWG
175 A
4
Multiple Port Mountable Tap Double Sided Entry
7
4.20
1.56
1.50
3/16
BIBD2/04MT
14 AWG-2/0 AWG
175 A
6
Multiple Port Mountable Tap Double Sided Entry
7
5.54
1.56
1.50
3/16
BIBD2/06MT
14 AWG-2/0 AWG
175 A
8
Multiple Port Mountable Tap Double Sided Entry
7
6.89
1.56
1.50
3/16
BIBD2/08MT
14 AWG-2/0 AWG
175 A
10
Multiple Port Mountable Tap Double Sided Entry
7
8.23
1.56
1.50
3/16
BIBD2/010MT
14 AWG-2/0 AWG
175 A
12
Multiple Port Mountable Tap Double Sided Entry
7
9.58
1.56
1.50
3/16
BIBD2/012MT
10 AWG-250 kcmil
255 A
4
Multiple Port Mountable Tap Double Sided Entry
7
5.78
2.64
2.26
5/16
BIBD2504MT
10 AWG-250 kcmil
255 A
6
Multiple Port Mountable Tap Double Sided Entry
7
7.65
2.64
2.26
5/16
BIBD2506MT
10 AWG-250 kcmil
255 A
8
Multiple Port Mountable Tap Double Sided Entry
7
9.53
2.64
2.26
5/16
BIBD2508MT
10 AWG-250 kcmil
255 A
10
Multiple Port Mountable Tap Double Sided Entry
7
11.41
2.64
2.26
5/16
BIBD25010MT
10 AWG-250 kcmil
255 A
12
Multiple Port Mountable Tap Double Sided Entry
7
13.28
2.64
2.26
5/16
BIBD25012MT
10 AWG-350 kcmil
310 A
4
Multiple Port Mountable Tap Double Sided Entry
7
5.86
3.00
2.63
5/16
BIBD3504MT
10 AWG-350 kcmil
310 A
6
Multiple Port Mountable Tap Double Sided Entry
7
7.68
3.00
2.63
5/16
BIBD3506MT
10 AWG-350 kcmil
310 A
8
Multiple Port Mountable Tap Double Sided Entry
7
9.5
3.00
2.63
5/16
BIBD3508MT
10 AWG-350 kcmil
310 A
10
Multiple Port Mountable Tap Double Sided Entry
7
11.32
3.00
2.63
5/16
BIBD35010MT
10 AWG-350 kcmil
310 A
12
Multiple Port Mountable Tap Double Sided Entry
7
13.41
3.00
2.63
5/16
BIBD35012MT
4 AWG-600 kcmil
420 A
4
Multiple Port Mountable Tap Double Sided Entry
7
7.84
3
2.88
3/8
BIBD6004MT
4 AWG-600 kcmil
420 A
6
Multiple Port Mountable Tap Double Sided Entry
7
10.41
3
2.88
3/8
BIBD6006MT
4 AWG-600 kcmil
420 A
8
Multiple Port Mountable Tap Double Sided Entry
7
12.97
3
2.88
3/8
BIBD6008MT
4 AWG-600 kcmil
420 A
10
Multiple Port Mountable Tap Double Sided Entry
7
15.53
3
2.88
3/8
BIBD60010MT
4 AWG-600 kcmil
420 A
12
Multiple Port Mountable Tap Double Sided Entry
7
18.09
3
2.88
3/8
BIBD60012MT
Only 1 conductor per port allowed
A-48
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Multi-Tap UL Listed
for Code and Flex Conductors
UNITAP™ Clear Insulated
Multi-Tap Connectors for
Code and Flex Conductors
UL Listed 486A-486B
UNITAP™ Clear Insulated Multi-Tap is UL Listed
to the UL Wire Connector Standard UL486A486B and CSA Certified for use with flexible (fine
stranded) conductor - with no ferrules required!
Featuring color coordinated conductor port and
screw port caps making it easy to identify the
maximum conductor size accommodated by the
connector.
Features & Benefits
A disc-pad screw has also been incorporated to prevent damage to the fine strands
as the conductor is compressed during installation. The connectors are shipped with
the ‘pad’ attached to the screw by a thin stem; during installation the pad is sheared
from the stem as it makes contact with the conductor and remains stationary as the
screw continues to rotate until the recommended installation torque is achieved.
The color coordinated conductor port caps display the wire range and classes of
conductor accepted by the specific connector. The screw port caps show the
installation torque information for quick and easy reference during installation.
(Excluding the Heavy Duty 750 Series.)
The Heavy Duty 750 Series features two screws per conductor. Conductors cannot
be installed from opposite sides of the same port using only one screw per conductor.
•
•
•
•
•
•
•
•
•
•
•
•
•
In-Line Splice Reducer
(BISR1/0FX)
•
•
Figure 1
Tap - Opposite Side
Entry
(BITO2/0FX)
Figure 2
Multiple Port Tap
Single Sided Entry
(BIBS2/03FX)
Figure 4
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Figure 6
Figure 5
Multiple Port
Mounted Tap
Single Sided Entry
(BIBS2504FXMT)
Multiple Port
Mounted Tap
Double Sided Entry
(BIBD6004FXMT)
Multiple Port Tap
Double Sided Entry
(BIBD2503FX)
Tap - Same Side Entry
(BIT4FX)
Figure 3
600 Volt Rated
Fully Insulated Aluminum 6061-T6 connector body saves time and
lowers installation costs by eliminating the need for taping
Listed to UL486A-B (File E9498)
CSA Certified to C22.2, No. 65 (File 042860_c_00)
Rated for use with flex conductor (No Ferrules Required!)
AL9CU dual rated for use with copper and aluminum conductors
Range taking designs will accommodate wire sizes from #14-750 kcmil
Class B & C, and #14-777 DLO Flex
Configurations include Taps, In-Line Splice Reducers, Single-Sided
Entry, and Double-Sided Entry with the number of ports from 2 to 14
Clear Plastisol Insulation allows visual confirmation that conductor is
properly inserted into port
Operating temperature from -40°C to 135°C
Conductor ports are pre-filled with oxide inhibitor
Screw Port and Conductor Port caps provided to protect against
contamination and accidental contact of energized parts
Caps are color coordinated to quickly identify maximum conductor size
accommodated
Screw Port caps contain recommended installation torque values for
quick and easy reference
Conductor Port caps contain the accommodated wire range and
allowable conductor classes
Figure 7
A-49
Mechanical
UNITAP™ Clear Insulated Multi-Tap UL Listed for Code and Flex Conductors
Type BISR-FX In-Line Splice/Reducers; Types BIT-FX, BITO-FX Multi-Tap Connectors
UNITAP™ Clear Insulated In-Line Splice/Reducer
Connectors for Code and Flex Conductor
Clear Insulated In-Line Splice/Reducer Connectors
Type BISR-FX in-line splice/reductions are made quickly and easily with the UNITAP™
line of clear insulated connectors for code and flex conductor. UL486B Listed. Dualrated AL9CU for any stranded copper or stranded aluminum applications. 600 Volt,
90° C. The UNITAP™ line for code and flex conductor features color-coordinated
conductor port caps that display the wire range and classes of conductor accepted by
the specific connector. The screw port caps show the installation torque information for
quick and easy reference during installation.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
Configuration
Fig. #
In-Line Splice Reducer
Figure 1
(BISR1/0FX)
Size (inches)
Length Width
Height
Hex
Key
Catalog Number
Cap
Color
#14-#2 Class B & C
#14-#2 Class
G,H,I,K, DLO
130 A
2
In-Line Splice Reducer
1
2.38
0.75
1.22
5/32
BISR2FX
Brown
#14-1/0 Class B & C
#14-#1 Class
G,H,I.K, DLO
170 A
2
In-Line Splice Reducer
1
2.91
0.75
1.22
3/16
BISR1/0FX
Pink
#10-250 Class B & C
#10-3/0 Class
G,H,I,K, DLO
290 A
2
In-Line Splice Reducer
1
4.01
1.19
2.10
5/16
BISR250FX
Yellow
#10-350 Class B & C
#10-250 Class
G,H,I,K, DLO
350 A
2
In-Line Splice Reducer
1
4.63
1.34
2.35
5/16
BISR350FX
Red
#6-500 Class B & C
#6-373 Class
G,H,I,K, DLO
430 A
2
In-Line Splice Reducer
1
5.00
1.62
2.62
3/8
BISR500FX
Brown
* 1/0-750 Class B & C
1/0-777 Class
G,H,I,K, DLO
475 A
2
In-Line Splice Reducer
1
5.89
2.00
3.88
5/16
BISR750HDFX
Red
* Heavy Duty Series: two screws per conductor; conductors cannot be installed from opposite sides of the same port using only one screw per conductor.
A-50
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Multi-Tap UL Listed for Code and Flex Conductors
Types BIT-FX, BITO-FX Multi-Tap Connectors
UNITAP™ Clear Insulated Multi-Tap
Connectors for Code Conductor
Clear Insulated In-Line Multi-Tap Connectors
Type BIT-FX and BITO-FX (Offset) Multi-Tap connectors are installed quickly and
easily and are suitable for use on flex and code conductor. UL486B Listed. Dual-rated
AL9CU for any stranded copper or stranded aluminum applications. 600 Volt, 90° C.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
#14-#4 Class B & C
#14-#6 Class
G,H,I,K, DLO
95 A
2
#14-2/0 Class B & C
#14-#1 Class
G,H,I,K, DLO
195 A
2
#10-250 Class B & C
#10-3/0 Class
G,H,I,K, DLO
290 A
2
#10-350 Class B & C
#10-250 Class
G,H,I,K, DLO
350 A
2
#4-600 Class B & C
#4-373 Class
G,H,I,K, DLO
475 A
2
*
1/0-750 Class B & C
1/0-777 Class
G,H,I,K, DLO
475 A
2
Tap - Opposite Side Entry
Figure 2
(BITO2/0FX)
Size (inches)
Tap - Same Side Entry
Figure 3
(BIT4FX)
Height
Hex
Key
Catalog Number
1.50
1.25
1/8
BITO4FX
1.08
1.16
1.25
1/8
BIT4FX
2
1.52
1.56
1.38
3/16
BITO2/0FX
Tap - Same Side Entry
3
1.52
1.40
1.38
3/16
BIT2/0FX
Tap - Opposite Side Entry
2
2.03
2.64
2.13
5/16
BITO250FX
Tap - Same Side Entry
3
2.03
2.07
2.13
5/16
BIT250FX
Tap - Opposite Side Entry
2
2.22
3.00
2.50
5/16
BITO350FX
Tap - Same Side Entry
3
2.22
2.32
2.50
5/16
BIT350FX
Tap - Opposite Side Entry
2
2.72
3.00
2.75
3/8
BITO600FX
Tap - Same Side Entry
3
2.72
2.38
2.75
3/8
BIT600FX
Tap - Opposite Side Entry
2
3.75
3.25
3.88
5/16
BITO750HDFX
Tap - Same Side Entry
3
3.75
3.25
3.88
5/16
BIT750HDFX
Configuration
Fig. #
Tap - Opposite Side Entry
2
1.08
Tap - Same Side Entry
3
Tap - Opposite Side Entry
Length Width
Cap
Color
Brown
Black
Yellow
Red
Green
Red
* Heavy Duty Series: two screws per conductor; conductors cannot be installed from opposite sides of the same port using only one screw per conductor.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-51
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code and Flex Conductors
Type BIBS-FX, Multi-Port, Single-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Port Connectors
for Code and Flex Conductor; Single-Sided Entry
Clear Insulated Multi-Port Connectors
Type BIBS-FX Multi-Port, Single-Sided Tap connectors for quick, easy tap connections
for code and flex conductor. UL486B Listed. Dual-rated AL9CU for any stranded
copper or stranded aluminum applications. 600 Volt, 90° C. The UNITAP™ line for
code and flex conductor features color-coordinated conductor port caps that display
the wire range and classes of conductor accepted by the specific connector. The screw
port caps show the installation torque information for quick and easy reference during
installation.
Wire Range
(AWG/kcmil)
#14-#4 Class B & C
#14-#6 Class
G,H,I,K, DLO
#14-2/0 Class B & C
#14-#1 Class
G,H,I,K, DLO
#10-250 Class B & C
#10-3/0 Class
G,H,I,K, DLO
#10-350 Class B & C
#10-250 Class
G,H,I,K, DLO
A-52
Amp
# of
Rating Ports
95 A
195 A
290 A
350 A
Multiple Port Tap Single Sided Entry
Figure 4
(BIBS2/03FX)
Size (inches)
Hex
Key
Configuration
Fig. #
3
Single Sided Entry
4
1.51
1.16
1.25
1/8
BIBS43FX
4
Single Sided Entry
4
1.95
1.16
1.25
1/8
BIBS44FX
5
Single Sided Entry
4
2.39
1.16
1.25
1/8
BIBS45FX
Length Width
Height
Catalog Number
6
Single Sided Entry
4
2.83
1.16
1.25
1/8
BIBS46FX
8
Single Sided Entry
4
3.71
1.16
1.25
1/8
BIBS48FX
3
Single Sided Entry
4
2.19
1.31
1.38
3/16
BIBS2/03FX
4
Single Sided Entry
4
2.86
1.31
1.38
3/16
BIBS2/04FX
5
Single Sided Entry
4
3.53
1.31
1.38
3/16
BIBS2/05FX
6
Single Sided Entry
4
4.20
1.31
1.38
3/16
BIBS2/06FX
8
Single Sided Entry
4
5.55
1.31
1.38
3/16
BIBS2/08FX
10
Single Sided Entry
4
6.89
1.31
1.38
3/16
BIBS2/010FX
12
Single Sided Entry
4
8.24
1.31
1.38
3/16
BIBS2/012FX
14
Single Sided Entry
4
9.58
1.31
1.38
3/16
BIBS2/014FX
3
Single Sided Entry
4
2.97
2.07
2.13
5/16
BIBS2503FX
4
Single Sided Entry
4
3.91
2.07
2.13
5/16
BIBS2504FX
5
Single Sided Entry
4
4.84
2.07
2.13
5/16
BIBS2505FX
6
Single Sided Entry
4
5.78
2.07
2.13
5/16
BIBS2506FX
8
Single Sided Entry
4
7.66
2.07
2.13
5/16
BIBS2508FX
10
Single Sided Entry
4
9.53
2.07
2.13
5/16
BIBS25010FX
12
Single Sided Entry
4
11.41
2.07
2.13
5/16
BIBS25012FX
14
Single Sided Entry
4
13.29
2.07
2.13
5/16
BIBS25014FX
3
Single Sided Entry
4
3.13
2.32
2.50
5/16
BIBS3503FX
4
Single Sided Entry
4
4.04
2.32
2.50
5/16
BIBS3504FX
5
Single Sided Entry
4
4.95
2.32
2.50
5/16
BIBS3505FX
6
Single Sided Entry
4
5.86
2.32
2.50
5/16
BIBS3506FX
8
Single Sided Entry
4
7.68
2.32
2.50
5/16
BIBS3508FX
10
Single Sided Entry
4
9.50
2.32
2.50
5/16
BIBS35010FX
12
Single Sided Entry
4
11.32
2.32
2.50
5/16
BIBS35012FX
14
Single Sided Entry
4
13.14
2.32
2.50
5/16
BIBS35014FX
Cap
Color
Brown
Black
Yellow
Red
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code and Flex Conductors
Type BIBS-FX, Multi-Port, Single-Sided Entry Connectors
UNITAP™ (Continued)
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
3
#4-600 Class B & C
#4-373 Class
G,H,I,K, DLO
*
1/0-750 Class B & C
1/0-777 Class
G,H,I,K, DLO
475 A
475 A
Configuration
Fig. #
Single Sided Entry
4
Size (inches)
Length Width
4.00
2.38
Height
Hex
Key
Catalog Number
2.75
3/8
BIBS6003FX
4
Single Sided Entry
4
5.28
2.38
2.75
3/8
BIBS6004FX
5
Single Sided Entry
4
6.56
2.38
2.75
3/8
BIBS6005FX
6
Single Sided Entry
4
7.84
2.38
2.75
3/8
BIBS6006FX
8
Single Sided Entry
4
10.41
2.38
2.75
3/8
BIBS6008FX
10
Single Sided Entry
4
12.97
2.38
2.75
3/8
BIBS60010FX
12
Single Sided Entry
4
15.53
2.38
2.75
3/8
BIBS60012FX
14
Single Sided Entry
4
18.09
2.38
2.75
3/8
BIBS60014FX
3
Single Sided Entry
4
5.50
3.25
3.88
5/16
BIBS7503HDFX
4
Single Sided Entry
4
7.25
3.25
3.88
5/16
BIBS7504HDFX
6
Single Sided Entry
4
10.75
3.25
3.88
5/16
BIBS7506HDFX
8
Single Sided Entry
4
14.25
3.25
3.88
5/16
BIBS7508HDFX
10
Single Sided Entry
4
17.75
3.25
3.88
5/16
BIBS75010HDFX
12
Single Sided Entry
4
21.25
3.25
3.88
5/16
BIBS75012HDFX
14
Single Sided Entry
4
24.75
3.25
3.88
5/16
BIBS75014HDFX
Cap
Color
Green
Red
* Heavy Duty Series: two screws per conductor; conductors cannot be installed from opposite sides of the same port using only one screw per conductor.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-53
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code and Flex Conductors
Type BIBD-FX, Multi-Port, Double-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Port Connectors
for Code and Flex Conductor; Double-Sided Entry
Clear Insulated Multi-Port Connectors
Type BIBD-FX Multi-Port, Double-Sided Tap connectors for quick, easy tap
connections for code and flex conductor. UL486B Listed. Dual-rated AL9CU for any
stranded copper or stranded aluminum applications. 600 Volt, 90° C. The UNITAP™
line for code and flex conductor features color-coordinated conductor port caps that
display the wire range and classes of conductor accepted by the specific connector.
The screw port caps show the installation torque information for quick and easy
reference during installation.
Wire Range
(AWG/kcmil)
#14-#4 Class B & C
#14-#6 Class
G,H,I,K, DLO
#14-2/0 Class B & C
#14-#1 Class
G,H,I,K, DLO
#10-250 Class B & C
#10-3/0 Class
G,H,I,K, DLO
A-54
Amp
# of
Rating Ports
95 A
195 A
290 A
Multiple Port Tap Double Sided Entry
Figure 5
(BIBD2503FX)
Size (inches)
Height
Hex
Key
Catalog Number
1.50
1.25
1/8
BIBD42FX
1.51
1.50
1.25
1/8
BIBD43FX
5
1.95
1.50
1.25
1/8
BIBD44FX
5
2.39
1.50
1.25
1/8
BIBD45FX
5
2.83
1.50
1.25
1/8
BIBD46FX
Configuration
Fig. #
2
Double Sided Entry
5
1.08
3
Double Sided Entry
5
4
Double Sided Entry
5
Double Sided Entry
6
Double Sided Entry
Length Width
8
Double Sided Entry
5
3.71
1.50
1.25
1/8
BIBD48FX
2
Double Sided Entry
5
1.52
1.56
1.38
3/16
BIBD2/02FX
3
Double Sided Entry
5
2.19
1.56
1.38
3/16
BIBD2/03FX
4
Double Sided Entry
5
2.86
1.56
1.38
3/16
BIBD2/04FX
5
Double Sided Entry
5
3.53
1.56
1.38
3/16
BIBD2/05FX
6
Double Sided Entry
5
4.20
1.56
1.38
3/16
BIBD2/06FX
8
Double Sided Entry
5
5.55
1.56
1.38
3/16
BIBD2/08FX
10
Double Sided Entry
5
6.89
1.56
1.38
3/16
BIBD2/010FX
12
Double Sided Entry
5
8.24
1.56
1.38
3/16
BIBD2/012FX
14
Double Sided Entry
5
9.58
1.56
1.38
3/16
BIBD2/014FX
2
Double Sided Entry
5
2.03
2.64
2.13
5/16
BIBD2502FX
3
Double Sided Entry
5
2.97
2.64
2.13
5/16
BIBD2503FX
4
Double Sided Entry
5
3.91
2.64
2.13
5/16
BIBD2504FX
5
Double Sided Entry
5
4.84
2.64
2.13
5/16
BIBD2505FX
6
Double Sided Entry
5
5.78
2.64
2.13
5/16
BIBD2506FX
8
Double Sided Entry
5
7.66
2.64
2.13
5/16
BIBD2508FX
10
Double Sided Entry
5
9.53
2.64
2.13
5/16
BIBD25010FX
12
Double Sided Entry
5
11.41
2.64
2.13
5/16
BIBD25012FX
14
Double Sided Entry
5
13.29
2.64
2.13
5/16
BIBD25014FX
Cap
Color
Brown
Black
Yellow
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code and Flex Conductors
Type BIBD-FX, Multi-Port, Double-Sided Entry Connectors
UNITAP™ (Continued)
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
2
#10-350 Class B & C
#10-250 Class
G,H,I,K, DLO
#4-600 Class B & C
#4-373 Class
G,H,I,K, DLO
*
1/0-750
Class B & C
1/0-777 Class
G,H,I,K, DLO
350 A
475 A
475 A
Configuration
Fig. #
Double Sided Entry
5
Size (inches)
Length Width
3.13
3.00
Height
Hex
Key
Catalog Number
2.50
5/16
BIBD3502FX
3
Double Sided Entry
5
4.04
3.00
2.50
5/16
BIBD3503FX
4
Double Sided Entry
5
4.95
3.00
2.50
5/16
BIBD3504FX
5
Double Sided Entry
5
5.86
3.00
2.50
5/16
BIBD3505FX
6
Double Sided Entry
5
7.68
3.00
2.50
5/16
BIBD3506FX
8
Double Sided Entry
5
9.50
3.00
2.50
5/16
BIBD3508FX
10
Double Sided Entry
5
11.32
3.00
2.50
5/16
BIBD35010FX
12
Double Sided Entry
5
13.14
3.00
2.50
5/16
BIBD35012FX
2
Double Sided Entry
5
2.72
3.00
2.75
3/8
BIBD6002FX
3
Double Sided Entry
5
4.00
3.00
2.75
3/8
BIBD6003FX
4
Double Sided Entry
5
5.28
3.00
2.75
3/8
BIBD6004FX
5
Double Sided Entry
5
6.56
3.00
2.75
3/8
BIBD6005FX
6
Double Sided Entry
5
7.84
3.00
2.75
3/8
BIBD6006FX
8
Double Sided Entry
5
10.41
3.00
2.75
3/8
BIBD6008FX
10
Double Sided Entry
5
12.97
3.00
2.75
3/8
BIBD60010FX
12
Double Sided Entry
5
15.53
3.00
2.75
3/8
BIBD60012FX
14
Double Sided Entry
5
18.09
3.00
2.75
3/8
BIBD60014FX
2
Double Sided Entry
5
3.75
3.25
3.88
5/16
BIBD7502HDFX
3
Double Sided Entry
5
5.50
3.25
3.88
5/16
BIBD7503HDFX
4
Double Sided Entry
5
7.25
3.25
3.88
5/16
BIBD7504HDFX
6
Double Sided Entry
5
10.75
3.25
3.88
5/16
BIBD7506HDFX
8
Double Sided Entry
5
14.25
3.25
3.88
5/16
BIBD7508HDFX
10
Double Sided Entry
5
17.75
3.25
3.88
5/16
BIBD75010HDFX
12
Double Sided Entry
5
21.25
3.25
3.88
5/16
BIBD75012HDFX
14
Double Sided Entry
5
24.75
3.25
3.88
5/16
BIBD75014HDFX
Cap
Color
Red
Green
Red
* Heavy Duty Series: two screws per conductor; conductors cannot be installed from opposite sides of the same port using only one screw per conductor.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-55
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code and Flex Conductor
Type BIBS-FXMT; Mountable, Multi-Port, Single-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Port Connectors
for Code and Flex Conductor;
Mountable; Single-Sided Entry
Clear Insulated Multiple Tap Connectors
Type BIBS-FXMT Multi-Port, Single-Sided Tap connectors offer the same features as the
standard Type BIBS-FX UNITAP™ connectors except these -FXMT types are provided
with two isolated mounting holes, one at each side of the connector for direct mounting to
trough, gutter, or wireway. They will accommodate up to standard 1/4” hardware. UL486B
Listed. Dual-rated AL9CU for any stranded copper or stranded aluminum applications.
600 Volt, 90° C.
Wire Range
(AWG/kcmil)
Amp
# of
Rating Ports
4
#14-2/0 Class B & C
#14-#1 Class
G,H,I,K, DLO
#10-250 Class B & C
#10-3/0 Class
G,H,I,K, DLO
#10-350 Class B & C
#10-250 Class
G,H,I,K, DLO
#4-600 Class B & C
#4-373 Class
G,H,I,K, DLO
A-56
195 A
290 A
350 A
475 A
Configuration
Fig. #
Mountable Single Sided Entry
6
Multiple Port Mounted Tap
Single Sided Entry
Figure 6
(BIBS2504FXMT)
Size (inches)
Length Width
4.20
1.25
Height
Hex
Key
Catalog Number
1.50
3/16
BIBS2/04FXMT
6
Mountable Single Sided Entry
6
5.55
1.25
1.50
3/16
BIBS2/06FXMT
8
Mountable Single Sided Entry
6
6.89
1.25
1.50
3/16
BIBS2/08FXMT
10
Mountable Single Sided Entry
6
8.24
1.25
1.50
3/16
BIBS2/010FXMT
12
Mountable Single Sided Entry
6
9.58
1.25
1.50
3/16
BIBS2/012FXMT
4
Mountable Single Sided Entry
6
5.78
1.95
2.63
5/16
BIBS2504FXMT
6
Mountable Single Sided Entry
6
7.65
1.95
2.63
5/16
BIBS2506FXMT
8
Mountable Single Sided Entry
6
9.53
1.95
2.63
5/16
BIBS2508FXMT
10
Mountable Single Sided Entry
6
11.41
1.95
2.63
5/16
BIBS25010FXMT
12
Mountable Single Sided Entry
6
13.29
1.95
2.63
5/16
BIBS25012FXMT
4
Mountable Single Sided Entry
6
5.86
2.32
2.63
5/16
BIBS3504FXMT
6
Mountable Single Sided Entry
6
7.68
2.32
2.63
5/16
BIBS3506FXMT
8
Mountable Single Sided Entry
6
9.50
2.32
2.63
5/16
BIBS3508FXMT
10
Mountable Single Sided Entry
6
11.32
2.32
2.63
5/16
BIBS35010FXMT
12
Mountable Single Sided Entry
6
13.14
2.32
2.63
5/16
BIBS35012FXMT
4
Mountable Single Sided Entry
6
5.53
2.25
2.88
3/8
BIBS6004FXMT
6
Mountable Single Sided Entry
6
7.40
2.25
2.88
3/8
BIBS6006FXMT
8
Mountable Single Sided Entry
6
9.28
2.25
2.88
3/8
BIBS6008FXMT
12
Mountable Single Sided Entry
6
13.03
2.25
2.88
3/8
BIBS60012FXMT
Cap
Color
Black
Yellow
Red
Green
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ Clear Insulated Connectors UL Listed for Code and Flex Conductor
Type BIBD-FXMT, Mountable, Multi-Port, Double-Sided Entry Connectors
UNITAP™ Clear Insulated Multi-Port Connectors
for Code and Flex Conductor;
Mountable; Double-Sided Entry
Clear Insulated Multiple Tap Connectors
Type BIBD-FXMT Multi-Port, Double-Sided Tap connectors offer the same features as the
standard Type BIBD-FX UNITAP™ connectors except these -FXMT types are provided
with two isolated mounting holes, one at each side of the connector for direct mounting to
trough, gutter, or wireway. They will accommodate up to standard 1/4” hardware. UL486B
Listed. Dual-rated AL9CU for any stranded copper or stranded aluminum applications.
600 Volt, 90° C.
Wire Range
(AWG/kcmil)
#14-2/0 Class B & C
#14-#1 Class
G,H,I,K, DLO
#10-250 Class B & C
#10-3/0 Class
G,H,I,K, DLO
#10-350 Class B & C
#10-250 Class
G,H,I,K, DLO
#4-600 Class B & C
#4-373 Class
G,H,I,K, DLO
290 A
350 A
475 A
Size (inches)
Configuration
Fig.
#
Length
Width
Height
Hex
Key
Catalog Number
4
Mountable Double Sided Entry
7
4.20
1.56
1.50
3/16
BIBD2/04FXMT
8
Mountable Double Sided Entry
7
6.89
1.56
1.50
3/16
BIBD2/08FXMT
10
Mountable Double Sided Entry
7
8.24
1.56
1.50
3/16
BIBD2/010FXMT
12
Mountable Double Sided Entry
7
9.58
1.56
1.50
3/16
BIBD2/012FXMT
4
Mountable Double Sided Entry
7
5.78
2.64
2.63
5/16
BIBD2504FXMT
6
Mountable Double Sided Entry
7
7.65
2.64
2.63
5/16
BIBSD506FXMT
Amp
# of
Rating Ports
195 A
Multiple Port Mounted Tap
Double Sided Entry
Figure 7
(BIBD6004FXMT)
8
Mountable Double Sided Entry
7
9.53
2.64
2.63
5/16
BIBD2508FXMT
10
Mountable Double Sided Entry
7
11.41
2.64
2.63
5/16
BIBD25010FXMT
12
Mountable Double Sided Entry
7
13.29
2.64
2.63
5/16
BIBD25012FXMT
4
Mountable Double Sided Entry
7
5.86
3.00
2.63
5/16
BIBD3504FXMT
6
Mountable Double Sided Entry
7
7.68
3.00
2.63
5/16
BIBD3506FXMT
8
Mountable Double Sided Entry
7
9.50
3.00
2.63
5/16
BIBD3508FXMT
10
Mountable Double Sided Entry
7
11.32
3.00
2.63
5/16
BIBD35010FXMT
12
Mountable Double Sided Entry
7
13.14
3.00
2.63
5/16
BIBD35012FXMT
4
Mountable Double Sided Entry
7
5.53
3.00
2.88
3/8
BIBD6004FXMT
6
Mountable Double Sided Entry
7
7.40
3.00
2.88
3/8
BIBD6006FXMT
8
Mountable Double Sided Entry
7
9.28
3.00
2.88
3/8
BIBD6008FXMT
10
Mountable Double Sided Entry
7
11.16
3.00
2.88
3/8
BIBD60010FXMT
12
Mountable Double Sided Entry
7
13.03
3.00
2.88
3/8
BIBD60012FXMT
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Cap
Color
Black
Yellow
Red
Green
A-57
Mechanical
UNITAP™ UV Rated Black Insulated Multiple Tap Connectors
For Class B & C Conductors Only
UV Rated Black UNITAP™
In-Line Splice Reducer
(1PBS1/0)
UNITAP™
UV Rated Black Insulated Multiple Tap Connectors
and Splice Reducers
Figure 1
Figure 4
Tap connections are made quickly and easily with the UNITAP™
line of connectors. UL486A-B Listed. Dual-rated for any stranded
copper or stranded aluminum applications. UL Listed 600 Volts,
-40° C to 135° C Operating Temperature.
•
UV Rated covering over AL6061-T6 aluminum body saves
time, lowering installation costs and elimates taping
Oxide inhibitor pre-installed inhibits moisture and
contaminants from entering the contact area
Range-taking capability reduces the number of connectors
necessary to carry in inventory
AL486B Listed, AL9CU, 600 Volts, 90°C
Operating temperature -40°C to 135°C
•
•
•
•
Wire Range
(AWG/kcmil)
CLASS B & C ONLY
# of
Ports
Multiple Port Tap
Double Sided Entry
(1PLD2504)
Tap - Opposite Side
Entry
(1PLO2502)
Figure 5
Figure 2
Features & Benefits
Configuration
Multiple Port Tap
Single Sided Entry
(1PL2503)
Multiple Port Tap
Double Sided Entry
Heavy Duty 750 Series
(1PLD7504HD)
Tap - Same Side Entry
(1PL42)
Figure 6
Figure 3
Fig. #
14 AWG-2 AWG
Size (inches)
Length Width
2.38
0.75
Height
Hex
Key
Catalog Number
Installation
Torque (in-lbs)
1.22
5/32
1PBS2
45
14 AWG-1/0 AWG
2.91
0.91
1.38
3/16
1PBS1/0
120
10 AWG-250 kcmil
4.01
1.19
2.10
5/16
1PBS250
275
4.63
1.34
2.35
5/16
1PBS350
275
10 AWG-350 kcmil
2
In-Line Splice Reducer
1
6 AWG-500 kcmil
5.00
1.62
2.62
3/8
1PBS500
375
* #2 AWG - 750 kcmil
10.53
1.88
3.01
3/8”
1PBS750HD
500
14 AWG-4 AWG
1.08
1.50
1.25
1/8
1PLO42
45
14 AWG-2/0 AWG
10 AWG-250 kcmil
2
Tap - Opposite Side Entry
2
1.52
1.56
1.38
3/16
1PLO2/02
120
2.03
2.64
2.13
5/16
1PLO2502
275
10 AWG-350 kcmil
2.22
3.00
2.5
5/16
1PLO3502
275
4 AWG-600 kcmil
2.72
3.00
2.75
3/8
1PLO6002
375
14 AWG-4 AWG
1.08
1.16
1.25
1/8
1PL42
45
14 AWG-2/0 AWG
1.52
1.40
1.38
3/16
1PL2/02
120
10 AWG-250 kcmil
2.03
2.07
2.13
5/16
1PL2502
275
2.22
2.32
2.5
5/16
1PL3502
275
10 AWG-350 kcmil
2
Tap - Same Side Entry
3
4 AWG-600 kcmil
2.72
2.38
2.75
3/8
1PL6002
375
2 AWG-750 kcmil
2.87
2.70
3.00
3/8
1PL7502†
375
† Not UL Listed
* Heavy Duty Series: two screws per conductor; conductors cannot be installed from opposite sides of the same port using only one screw per conductor.
A-58
www.burndy.com
1-800-346-4175 (US)
Mechanical
UNITAP™ UV Rated Black Insulated Multiple Tap Connectors
For Class B & C Conductors Only
UV Rated Black UNITAP™ (Continued)
Wire Range
(AWG/kcmil)
CLASS B & C ONLY
# of
Ports
Configuration
Fig. #
3
14 AWG-4 AWG
14 AWG-2/0 AWG
10 AWG-250 kcmil
4 AWG-600 kcmil
2 AWG-750 kcmil
Length Width
1.51
1.25
Height
Hex
Key
Catalog Number
1.25
1/8
1PL43
4
1.95
1.25
1.25
1/8
1PL44
5
2.39
1.25
1.25
1/8
1PL45
6
2.83
1.25
1.25
1/8
1PL46
8
3.71
1.25
1.25
1/8
1PL48
3
2.19
1.31
1.38
3/16
1PL2/03
4
2.86
1.31
1.38
3/16
1PL2/04
5
3.53
1.31
1.38
3/16
1PL2/05
6
4.20
1.31
1.38
3/16
1PL2/06
8
5.55
1.31
1.38
3/16
1PL2/08
3
2.97
2.07
2.13
5/16
1PL2503
4
3.91
2.07
2.13
5/16
1PL2504
5
6
10 AWG-350 kcmil
Size (inches)
Single Sided Entry
4
4.84
2.07
2.13
5/16
1PL2505
5.78
2.07
2.13
5/16
1PL2506
8
7.66
2.07
2.13
5/16
1PL2508
3
3.13
2.32
2.50
5/16
1PL3503
4
4.04
2.32
2.50
5/16
1PL3504
5
4.95
2.32
2.50
5/16
1PL3505
6
5.86
2.32
2.50
5/16
1PL3506
8
7.68
2.32
2.50
5/16
1PL3508
3
4.00
2.38
2.75
3/8
1PL6003
4
5.28
2.38
2.75
3/8
1PL6004
5
6.56
2.38
2.75
3/8
1PL6005
6
7.84
2.38
2.75
3/8
1PL6006
8
10.41
2.38
2.75
3/8
1PL6008
10
12.97
2.38
2.75
3/8
1PL60010
3
4.00
2.70
3.00
3/8
1PL7503†
Installation
Torque (in-lbs)
45
120
275
275
375
375
† Not UL Listed
* Heavy Duty Series: two screws per conductor; conductors cannot be installed from opposite sides of the same port using only one screw per conductor.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-59
Mechanical
UNITAP™ UV Rated Black Insulated Multiple Tap Connectors
For Class B & C Conductors Only
UV Rated Black UNITAP™ (Continued)
3
14 AWG-4 AWG
14 AWG-2/0 AWG
10 AWG-250 kcmil
4 AWG-600 kcmil
* #2 AWG - 750 kcmil
1.50
1.25
1/8
1PLD43
4
1.95
1.50
1.25
1/8
1PLD44
5
2.39
1.50
1.25
1/8
1PLD45
6
2.83
1.50
1.25
1/8
1PLD46
8
3.71
1.50
1.25
1/8
1PLD48
2
1.52
1.56
1.38
3/16
1PLD2/02
3
2.19
1.56
1.38
3/16
1PLD2/03
4
2.86
1.56
1.38
3/16
1PLD2/04
6
4.2
1.56
1.38
3/16
1PLD2/06
2
2.03
2.64
2.13
5/16
1PLD2502
3
2.97
2.64
2.13
5/16
1PLD2503
4
3.91
2.64
2.13
5/16
1PLD2504
Double Sided Entry
5
5.78
2.64
2.13
5/16
1PLD2506
2
2.22
3.00
2.5
5/16
1PLD3502
3
3.13
3.00
2.5
5/16
1PLD3503
6
10 AWG-350 kcmil
1.51
4
4.04
3.00
2.5
5/16
1PLD3504
6
5.86
3.00
2.5
5/16
1PLD3506
8
7.68
3.00
2.5
5/16
1PLD3508
2
2.72
3.00
2.75
3/8
1PLD6002
3
4.00
3.00
2.75
3/8
1PLD6003
4
5.28
3.00
2.75
3/8
1PLD6004
5
6.56
3.00
2.75
3/8
1PLD6005
6
7.84
3.00
2.75
3/8
1PLD6006
8
10.40
3.00
2.75
3/8
1PLD6008
2
2.63
4.83
3.00
3/8”
1PLD7502HD
3
4.00
4.83
3.00
3/8”
1PLD7503HD
4
5.38
4.83
3.00
3/8”
1PLD7504HD
5
6.75
4.83
3.00
3/8”
1PLD7505HD
8.13
4.83
3.00
3/8”
1PLD7506HD
6
Double Sided Entry
6
8
10.88
4.83
3.00
3/8”
1PLD7508HD
10
13.63
4.83
3.00
3/8”
1PLD75010HD
12
16.38
4.83
3.00
3/8”
1PLD75012HD
45
120
275
275
375
500
† Not UL Listed
* Heavy Duty Series: two screws per conductor; conductors cannot be installed from opposite sides of the same port using only one screw per conductor.
A-60
www.burndy.com
1-800-346-4175 (US)
Mechanical
VERSIPOLE™ Configurable Power Distribution Blocks for Copper and Aluminum
VERSIPOLE™
UL Listed 1953; Finger-Safe IEC 60527; IP-20 Rating
The VERSIPOLE™ Configurable Series Power Distribution Blocks are used
for splicing and distributing power from primary run(s) to secondary/branch
circuits. They are offered in standard one, two, or three pole configurations.
The configurable series can also be designed to accommodate an infinite
number of made-to-order combinations.
Features & Benefits
•
•
•
•
•
•
•
600 Volt rated; Listed to UL1953; Rated for use with both code and flex
conductor without requiring ferrules
AL9CU dual rated for use with copper and aluminum conductors
Range taking designs accommodate wire sizes up to 535 DLO and can
support 1 or 2 run conductors and up to 12 taps for secondary circuits
Allow for panel mounting; medium and large sizes also allow for DIN rail
mounting
Finger-Safe style are provided with translucent polycarbonate top covers
and end plates to permit easy visual inspection and provide IEC 60529 IP-20
Rating
High Short-Circuit Current rating up to 100kA with proper fusing
Bases and side barriers of glass-reinforced nylon 6/6 for extra durability and
excellent insulating properties; carry a UL94 flammability rating of V0
 Figure 1
Open Style
BDBMCS5M1 shown
Figure 2 
Finger-Safe Style comes
with covers and end plates
BDBMCS5M1FS shown
 Figure 3
Finger-Safe Kits include
only covers and end plates
Ordering Information & Footnotes:
Finger-Safe Kits include translucent top cover and end plates only. Order 1 kit
per pole. The kits are used in conjunction with Open style distribution blocks.
(Distribution blocks are not included.)
† To achieve Finger-Safe style Adder order Open style Adder and Finger-Safe Kit
Optional Hinged Covers are available for use with Open style blocks and are
ordered 1 cover per pole.
Optional Hinged Covers:
Catalog Number
Size
BDBSCSCOVER
Small
BDBMCSCOVER
Medium
BDBLCSCOVER
Large
BDBLCS3A1FS shown
BDBLCS3A2FS shown
Small Series:
Catalog Number
Open Style
(Fig. 1)
Finger-Safe Style
(Fig. 2)
# of Conductors
Finger-Safe Kit (Fig. 3)
Run
Tap
Wire Range
(Class B, C, H, I, K, DLO)
Run
Tap
# of
Poles
Dimensions
W
D
H
Amp Rating
per Pole
BDBSCS1C1
BDBSCS1C1FS
1
1.34
3.06
3.59
175
BDBSCS1C2
BDBSCS1C2FS
2
2.41
3.06
3.59
175
BDBSCS1C3
BDBSCS1C3FS
3
3.48
3.06
3.59
175
BDBSCS1CA
†
Adder
1.16
3.06
3.59
175
BDBSCS1C1FSKIT
1-800-465-7051 (Canada)
1-603-647-5299 (International)
1
4
#14 - 2/0
#14 - #4
A-61
Mechanical
VERSIPOLE™ Configurable Power Distribution Blocks for Copper and Aluminum
VERSIPOLE™ (Continued)
Small Series: (continued)
Catalog Number
Open Style
(Fig. 1)
Finger-Safe Style
(Fig. 2)
# of Conductors
Finger-Safe Kit (Fig. 3)
Run
Tap
Wire Range
(Class B, C, H, I, K, DLO)
Run
Tap
# of
Poles
Dimensions
W
D
H
Amp Rating
per Pole
BDBSCS1P1
BDBSCS1P1FS
1
1.34
3.06
3.59
175
BDBSCS1P2
BDBSCS1P2FS
2
2.41
3.06
3.59
175
BDBSCS1P3
BDBSCS1P3FS
3
3.48
3.06
3.59
175
BDBSCS1PA
†
Adder
1.16
3.06
3.59
175
BDBSCS1P1FSKIT
1
1
#14 - 2/0
#14 - 2/0
Medium Series:
BDBMCS1F1
BDBMCS1F1FS
1
2.09
4.52
3.70
175
BDBMCS1F2
BDBMCS1F2FS
2
3.90
4.52
3.70
175
BDBMCS1F3
BDBMCS1F3FS
3
5.72
4.52
3.70
175
BDBMCS1FA
†
Adder
1.91
4.52
3.70
175
BDBMCS1F1FSKIT
1
6
#14 - 2/0
#14 - #2
BDBMCS3U1
BDBMCS3U1FS
1
2.09
4.52
3.70
310
BDBMCS3U2
BDBMCS3U2FS
2
3.90
4.52
3.70
310
BDBMCS3U3
BDBMCS3U3FS
3
5.72
4.52
3.70
310
BDBMCS3UA
†
Adder
1.91
4.52
3.70
310
BDBMCS3U1FSKIT
1
1
#6 - 350
#6 - 350
BDBMCS2F1
BDBMCS2F1FS
1
2.09
4.52
3.70
350
BDBMCS2F2
BDBMCS2F2FS
2
3.90
4.52
3.70
350
BDBMCS2F1FSKIT
2
6
#14 - 2/0
#14 - #2
BDBMCS2F3
BDBMCS2F3FS
3
5.72
4.52
3.70
350
BDBMCS2FA
†
Adder
1.91
4.52
3.70
350
BDBMCS2N1
BDBMCS2N1FS
1
2.09
4.52
3.70
350
BDBMCS2N2
BDBMCS2N2FS
2
3.90
4.52
3.70
350
BDBMCS2N3
BDBMCS2N3FS
3
5.72
4.52
3.70
350
BDBMCS2N1FSKIT
2
2
#14 - 2/0
#14 - 2/0
BDBMCS2NA
†
Adder
1.91
4.52
3.70
350
BDBMCS5F1
BDBMCS5F1FS
1
2.09
4.52
3.70
380
BDBMCS5F2
BDBMCS5F2FS
2
3.90
4.52
3.70
380
BDBMCS5F3
BDBMCS5F3FS
3
5.72
4.52
3.70
380
BDBMCS5F1FSKIT
1
6
#4 - 500
#14 - #2
BDBMCS5FA
†
Adder
1.91
4.52
3.70
380
BDBMCS5M1
BDBMCS5M1FS
1
2.09
4.52
3.70
380
BDBMCS5M2
BDBMCS5M2FS
BDBMCS5M3
BDBMCS5M3FS
BDBMCS5MA
†
BDBMCS5M1FSKIT
1
4
#4 - 500
#14 - 2/0
2
3.90
4.52
3.70
380
3
5.72
4.52
3.70
380
Adder
1.91
4.52
3.70
380
Large Series:
BDBLCS3A1
BDBLCS3A1FS
1
3.25
5.54
4.12
310
BDBLCS3A2
BDBLCS3A2FS
2
6.17
5.54
4.12
310
BDBLCS3A3
BDBLCS3A3FS
BDBLCS3AA
†
BDBLCS3A1FSKIT
1
12
#6 - 350
#14 - #4
3
9.09
5.54
4.12
310
Adder
3.05
5.54
4.12
310
BDBLCS3K1
BDBLCS3K1FS
1
3.25
5.54
4.12
310
BDBLCS3K2
BDBLCS3K2FS
2
6.17
5.54
4.12
310
BDBLCS3K3
BDBLCS3K3FS
3
9.09
5.54
4.12
310
BDBLCS3KA
†
Adder
3.05
5.54
4.12
310
A-62
BDBLCS3K1FSKIT
1
6
#6 - 350
#14 - 2/0
www.burndy.com
1-800-346-4175 (US)
Mechanical
VERSIPOLE™ Configurable Power Distribution Blocks for Copper and Aluminum
VERSIPOLE™ (Continued)
Large Series: (continued)
Catalog Number
Open Style
(Fig. 1)
Finger-Safe Style
(Fig. 2)
BDBLCS5K1
BDBLCS5K1FS
BDBLCS5K2
BDBLCS5K2FS
BDBLCS5K3
BDBLCS5K3FS
# of Conductors
Finger-Safe Kit (Fig. 3)
Run
Tap
Wire Range
(Class B, C, H, I, K, DLO)
Run
Tap
# of
Poles
1
BDBLCS5K1FSKIT
1
6
#4 - 500
#14 - 2/0
Dimensions
W
D
H
3.25
5.54
4.12
Amp Rating per
Pole
380
2
6.17
5.54
4.12
380
3
9.09
5.54
4.12
380
BDBLCS5KA
†
Adder
3.05
5.54
4.12
380
BDBLCS5W1
BDBLCS5W1FS
1
3.25
5.54
4.12
380
BDBLCS5W2
BDBLCS5W2FS
BDBLCS5W3
BDBLCS5W3FS
BDBLCS5WA
2
6.17
5.54
4.12
380
3
9.09
5.54
4.12
380
†
Adder
3.05
5.54
4.12
380
BDBLCS5W1FSKIT
1
1
#4 - 500
#4 - 500
BDBLCS4K1
BDBLCS4K1FS
1
3.25
5.54
4.12
620
BDBLCS4K2
BDBLCS4K2FS
2
6.17
5.54
4.12
620
BDBLCS4K3
BDBLCS4K3FS
3
9.09
5.54
4.12
620
BDBLCS4KA
†
Adder
3.05
5.54
4.12
620
BDBLCS4K1FSKIT
2
6
#6 - 350
#14 - 2/0
BDBLCS4T1
BDBLCS4T1FS
1
3.25
5.54
4.12
620
BDBLCS4T2
BDBLCS4T2FS
2
6.17
5.54
4.12
620
BDBLCS4T3
BDBLCS4T3FS
3
9.09
5.54
4.12
620
BDBLCS4TA
†
Adder
3.05
5.54
4.12
620
BDBLCS4T1FSKIT
2
2
#6 - 350
#6 - 350
BDBLCS6A1
BDBLCS6A1FS
1
3.25
5.54
4.12
760
BDBLCS6A2
BDBLCS6A2FS
2
6.17
5.54
4.12
760
BDBLCS6A3
BDBLCS6A3FS
3
9.09
5.54
4.12
760
BDBLCS6A1FSKIT
2
12
#4 - 500
#14 - #4
BDBLCS6AA
†
Adder
3.05
5.54
4.12
760
BDBLCS6K1
BDBLCS6K1FS
1
3.25
5.54
4.12
760
BDBLCS6K2
BDBLCS6K2FS
BDBLCS6K3
BDBLCS6K3FS
BDBLCS6K1FSKIT
2
6
#4 - 500
#14 - 2/0
2
6.17
5.54
4.12
760
3
9.09
5.54
4.12
760
BDBLCS6KA
†
Adder
3.05
5.54
4.12
760
BDBLCS6R1
BDBLCS6R1FS
1
3.25
5.54
4.12
760
BDBLCS6R2
BDBLCS6R2FS
BDBLCS6R3
BDBLCS6R3FS
BDBLCS6R1FSKIT
2
4
#4 - 500
#6 - 4/0
2
6.17
5.54
4.12
760
3
9.09
5.54
4.12
760
BDBLCS6RA
†
Adder
3.05
5.54
4.12
760
BDBLCS6V1
BDBLCS6V1FS
1
3.25
5.54
4.12
760
BDBLCS6V2
BDBLCS6V2FS
2
6.17
5.54
4.12
760
BDBLCS6V3
BDBLCS6V3FS
BDBLCS6VA
†
BDBLCS8Y1
BDBLCS8Y1FS
BDBLCS8Y2
BDBLCS8Y2FS
BDBLCS8Y3
BDBLCS8Y3FS
BDBLCS8YA
—
BDBLCS6V1FSKIT
—
2
2
2
2
#4 - 500
#4 - 600
(Class B & C
only)
#4 - 500
#4 - 600
(Class B &
C only)
3
9.09
5.54
4.12
760
Adder
3.05
5.54
4.12
760
1
3.25
5.54
4.12
840
2
6.17
5.54
4.12
840
3
9.09
5.54
4.12
840
Adder
3.05
5.54
4.12
840
† To achieve Finger-Safe style Adder order Open style Adder and Finger-Safe Kit
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-63
Mechanical
VERSIPOLE™ Configurable Power Distribution Blocks for Copper and Aluminum
VERSIPOLE™
Double-Wide, Box-to-Stud, and Stud-to-Stud Styles
These styles offer additional splicing and tapping options over the standard
Open and Finger-Safe styles.
Double-Wide
BDBLCS7X1DW shown
Features & Benefits
•
•
•
•
•
•
600 Volt Rated
Listed to UL1953
Rated for use with code and flex conductor without requiring ferrules
AL9CU dual rated for use with copper and aluminum conductors
Range taking conductor ports can accommodate wire sizes up to 535 DLO
and can support up to 5 run conductors and up to 24 tap conductors
High Short-Circuit Current Rating up to 100kA with proper fusing
Box-to-Stud
BDBLCS5SK1 shown
Stud-to-Stud
BDBLCS5S5S1 shown
A-64
www.burndy.com
1-800-346-4175 (US)
Mechanical
VERSIPOLE™ Configurable Power Distribution Blocks for Copper and Aluminum
VERSIPOLE™ (Continued)
Double-Wide
BDBLCS7X1DW shown
Double-Wide Series:
Catalog Number
Run
1
Wire Range
(Class B, C, H, I, K, DLO)
# of Conductors
Tap
Run
Tap
SCCR1
H
Amp
Rating
per Pole
Dimensions
# of
Poles
W
D
BDBLCS7X1DW
5
5
#4 - 500
#4 - 500
1
6.17
5.54
4.12
1720
100kA
BDBLCS7R1DW
5
8
#4 - 500
#6 - 4/0
1
6.17
5.54
4.12
1456
100kA
BDBLCS7K1DW
5
12
#4 - 500
#14 - 2/0
1
6.17
5.54
4.12
1170
100kA
BDBLCS7A1DW
5
24
#4 - 500
#14 - #4
1
6.17
5.54
4.12
1026
100kA
Short-Circuit Current Rating with proper fusing
Box-to-Stud
Stud-to-Stud
BDBLCS5SK1 shown
BDBLCS5S5S1 shown
Box-to-Stud and Stud-to-Stud Series:
1
Wire Range
(Class B, C, H, I, K, DLO)
Run
Tap
Run
Tap
W
D
H
Amp
Rating
per Pole
BDBSCS1S1S1
1/4” Ø stud
1/4” Ø stud
—
—
1
1.34
2.76
5.56
175
100kA
BDBMCS3S3S1
3/8” Ø stud
3/8” Ø stud
—
—
1
2.09
4.52
3.70
350
100kA
BDBMCS3SM1
3/8” Ø stud
4
—
#14 - 2/0
1
2.09
4.52
3.70
350
100kA
BDBMCS3SF1
3/8” Ø stud
6
—
#14 - #2
1
2.09
4.52
3.70
350
100kA
BDBLCS5S5S1
1/2” Ø stud
1/2” Ø stud
—
—
1
3.25
5.54
4.12
620
100kA
BDBLCS5SK1
1/2” Ø stud
6
—
#14 - 2/0
1
3.25
5.54
4.12
380
100kA
BDBLCS5SA1
1/2” Ø stud
12
—
#14 - #4
1
3.25
5.54
4.12
310
100kA
Catalog Number
# of Conductors
# of
Poles
Dimensions
SCCR1
Short-Circuit Current Rating with proper fusing
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-65
Mechanical
VERSIPOLE™ Configurable Power Distribution Blocks for Copper and Aluminum
Double-Wide Lay-In Blocks
VERSIPOLE™
Double-Wide Lay-In Style
These blocks feature a Lay-In channel that allows for continuous Run
conductors, perfect for multi-level and/or multi-unit applications.
Features & Benefits
•
•
•
•
•
•
•
•
A-66
600 Volt Rated; Listed to UL1953
Allows for continuous Run conductors
Acceptable for panel mounting or DIN Rail mounting for medium and large
sizes
Rated for use with code and flex conductor without requiring ferrules
AL9CU dual rated for use with copper and aluminum conductors
Multiple configurations feature range taking conductor ports that
accommodate wire sizes up to 1000 kcmil run and up to 12 tap conductors
max. 500 kcmil
High Short-Circuit Current Rating up to 100kA with proper fusing
Supplied with Black Cover
Double-Wide Lay-In
BDBLCS13LK1DW shown
Double-Wide Lay-In Single Pole
Double-Wide Lay-In Two Pole
BDBLCS13LA1DW shown
BDBLCS13LK2DW shown
www.burndy.com
1-800-346-4175 (US)
Mechanical
VERSIPOLE™ Configurable Power Distribution Blocks for Copper and Aluminum
Double-Wide Lay-In Series
VERSIPOLE™ (Continued)
Double-Wide Lay-In
BDBLCS13LK1DW shown
Double-Wide Lay-In Series:
Catalog Number
# of Conductors
Wire Range
(Class B, C, H, I, K, DLO)
Run
Tap
Run
Tap
1
2
500 - 750
#4 - 500
BDBLCS10LV1DW
Dimensions
W
D
H
1
6.17
5.54
4.12
2
12.00
5.54
4.12
BDBLCS10LV3DW
3
17.84
5.54
4.12
BDBLCS10LR1DW
1
6.17
5.54
4.12
2
12.00
5.54
4.12
3
17.84
5.54
4.12
BDBLCS10LV2DW
BDBLCS10LR2DW
1
4
500 - 750
#6 - 4/0
BDBLCS10LR3DW
BDBLCS10LK1DW
BDBLCS10LK2DW
1
6
500 - 750
#14 - 2/0
BDBLCS10LK3DW
BDBLCS10LA1DW
1
6.17
5.54
4.12
2
12.00
5.54
4.12
3
17.84
5.54
4.12
1
6.17
5.54
4.12
2
12.00
5.54
4.12
BDBLCS10LA3DW
3
17.84
5.54
4.12
BDBLCS13LV1DW
1
6.17
5.54
4.12
2
12.00
5.54
4.12
3
17.84
5.54
4.12
BDBLCS10LA2DW
BDBLCS13LV2DW
1
1
12
2
500 - 750
750 - 1000
#14 - #4
#4 - 500
BDBLCS13LV3DW
BDBLCS13LR1DW
1
6.17
5.54
4.12
2
12.00
5.54
4.12
BDBLCS13LR3DW
3
17.84
5.54
4.12
BDBLCS13LK1DW
1
6.17
5.54
4.12
2
12.00
5.54
4.12
BDBLCS13LK3DW
3
17.84
5.54
4.12
BDBLCS13LA1DW
1
6.17
5.54
4.12
2
12.00
5.54
4.12
3
17.84
5.54
4.12
BDBLCS13LR2DW
BDBLCS13LK2DW
BDBLCS13LA2DW
1
1
1
4
6
12
750 - 1000
750 - 1000
750 - 1000
BDBLCS13LA3DW
1
# of
Poles
#6 - 4/0
#14 - 2/0
#14 - #4
Amp
Rating
per Pole
SCCR1
475
100kA
475
100kA
475
100kA
475
100kA
545
100kA
545
100kA
545
100kA
545
100kA
Short-Circuit Current Rating with proper fusing
1-800-465-7051 (Canada)
1-603-647-5299 (International)
A-67
Mechanical
This Page Intentionally Left Blank
A-68
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Table of Contents
Table of Contents
General Information...............................B-2
Nylon Insulated
Type TN-LF........................................B-37
Shrouded, Type YAE-N-LF.............B-38
Military Specification Equivalents
SAE AS25036 / SAE AS20659.....B-4
Ring Tongue
Bare, Uninsulated
Types T / YAD....................................B-5
Type YAD............................................B-6
Heavy Duty, Type YAV.....................B-20
#8-4/0 Str. Copper, Type YAV-L.....B-21
Shrouded, Type YAV-H....................B-23
Heat Shrink Insulated
Type YHSA-K-LF..............................B-39
Block Fork Tongue
Bare, Uninsulated, Shrouded
Types YAV-H-F / YAV-Z........B-44
Polyvinylchloride Insulated
Type TP-BF........................................B-40
Polyvinylchloride Insulated
Types TP / BA...............................B-8
Nylon Insulated
Types TN / YAES...............................B-9
Multi-Finger, Type YAE-G................B-10
Multi-Finger, Type YAE-N................B-11
Types YAEV / YAEV-L.....................B-24
Nylon Insulated
Type TN-BF........................................B-41
Shrouded, Type YAE-N-BF.............B-42
Heat Shrink Insulated
Type YHSA-K-BF..............................B-43
Heat Shrink Insulated
Type YHSA.........................................B-12
Flanged Fork Tongue
Polyvinylchloride Insulated
Types TP-Z / BA-EZ.......................B-45
Radiation Resistant Insulated
Type YAES-K..................................B-13
Nylon Insulated
Multi-Finger, Type YAE-Z..............B-46
Nickel Plated, SAE AS20659
Green Banded Ring, Type YAV......B-15
Right Angle Ring Tongue
Bare, Types YAV-R / YAV-RS.........B-26
Nylon Insulated, for larger diameters
Type YAEV-RS...............................B-27
Butt Splice
Bare, Uninsulated
Rolled, Type YSV-B..........................B-47
Seamless, Type YSV........................B-48
#8-4/0 Copper, Type YSV-L............B-49
Cable Strain Relief, Type YSV-H....B-50
Reducing, Types YSV / YRV-L.......B-60
Flag Type Ring Tongue
Bare, Type YBM................................B-28
Polyvinylchloride Insulated
Type SP...............................................B-51
Fork Tongue
Bare, Uninsulated
Types T-F / YAD-F............................B-29
Type YAV-T-F.....................................B-30
Nylon Insulated
Type SN..............................................B-52
Type SN-B..........................................B-53
Aircraft and Commercial Flex Cables
Type YSE.........................................B-54
Polyvinylchloride Insulated
Types TP-F / BA-EF.........................B-31
Heat Shrink Insulated
Type YSE-HHS.................................B-55
Type YHSS.........................................B-56
Nylon Insulated
Types TN-F / YAES-F......................B-32
Multi-Finger, Type YAE-N-F............B-33
Heat Shrink Insulated
Type YHSA-F.....................................B-34
Locking Fork Tongue
Bare, Uninsulated
Type T-LF............................................B-35
Polyvinylchloride Insulated
Types TP-LF / BA-EL.......................B-36
Radiation Resistant Insulated
Type YSES-K.....................................B-57
Parallel Splice
Bare, Uninsulated
Type YSM...........................................B-58
Color-Coded Uninsulated
Type YSCM......................................B-59
Quick Disconnects, Male, Female
Uninsulated, Bare
Male, Type Q-M.................................B-61
Female, Type Q-F.............................B-61
Vinyl Insulated
Male, Type QP-M..............................B-62
Female, Type QP-F..........................B-62
Nylon Insulated
Male, Type QN-M..............................B-63
Female, Type QN-F..........................B-63
Insulated Ferrules for Copper
(Series D, T, & W), Type YF-I-L......B-74
Insulated Twin Ferrules For Copper
(Series D), Type YFTW-IDL............B-77
Small Terminal Kits.............................B-78
Nylon Insulated Pigtail Splice
Types YQE / RK................................B-81
Heat Shrink Insulated
Male, Type YHSQ-M........................B-65
Female, Type YHSQ-F....................B-66
Vinyl Fully Insulated
Female, Type FQP-F........................B-64
Nylon Fully Insulated
Male, Type FQN-M.........................B-64
Female, Type FQN-F.....................B-65
Heat Shrink Fully Insulated
Female, Type YHSFQ-F..................B-66
Quick Disconnects, Male/Female Combo
Uninsulated, Bare
Type PG..............................................B-67
Vinyl Insulated
Type PGP...........................................B-68
Nylon Insulated
Type PGN...........................................B-68
Heat Shrink Insulated
Type PGHS........................................B-67
Flag-Style Female Quick Disconnects
Bare, Uninsulated
Type FL...............................................B-69
Nylon Insulated
Type FLN............................................B-69
QIKTAP™ Splices
Type YAIT...........................................B-70
QIKTAP™ Tap Connectors
Type TTV............................................B-70
Pin Terminals, Vinyl Insulated
Type PTV............................................B-71
Uninsulated Ferrules for Copper
Type YF-UIL.......................................B-72
Most frequently ordered catalog numbers are highlighted in BLUE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-1
Small Terminals
Performance
Table 1
The terminals and splices in this catalog are approved, per SAE-AS7928 and/or
UL486, where indicated. Table 1 shows the performance requirements for terminals
used in military and commercial equipment. The voltage drops listed are maximum
allowable values taken at currents well above rated current for the wires. Tensile
values assure that the wires will not become separated from the terminals under
reasonably expected stresses. UL tensile values are chosen to reflect the severest
expected duty. MIL Specification tensile values apply only to crimp terminations and
reflect minimum values that are obtained in good crimp joints. Actual performance of
BURNDY terminals exceeds the requirements of Table 1. Typical values are shown
in Figures 1-5. For High Temperature applications BURNDY® YAV series with nickel
plating “-NK” suffix provide for continuous operation to 650° F and 750° F intermittent
service.
Performance Requirements — Terminals for Copper Wire
Per SAE-AS7928
Wire
Size
Per UL 486
Max.
Min.
Test
Voltage Tensile
Current
Drop Strength
(Amps)
(Mv.)
(lbs)
Min.
Tensile
Strength
(lbs)
Test Current
For Max.
50°C Rise
(Amps)
26
3
8
7
—
—
24
4.5
8
10
—
—
22
9
7
15
8
—
20
11
6
19
13
—
19
16
5
38
20
—
18
22
7
50
30
—
14
32
6
70
50
15
12
41
5
110
70
20
13
55
5
150
80
30
8
73
5
225
90
50
6
101
5
300
100
65
4
135
5
400
140
85
2
181
5
550
180
115
1
211
5
650
200
130
1/0
245
5
700
250
150
2/0
283
5
750
300
175
3/0
320
5
825
350
200
4/0
380
5
875
450
230
Fig. 2. Tensile strength of
Fig. 1. Tensile strength of
YAD HYLUG™ after axial
rotation stresses.
TENSILE STRENGTH IN POUNDS
TENSILE STRENGTH IN POUNDS
BA VINYLUG™ after axial
rotation stresses.
COMMERCIAL WIRE SIZE
B-2
General Information
COMMERCIAL WIRE SIZE
www.burndy.com
1-800-346-4175 (US)
Small Terminals
General Information
Fig. 5. Voltage drops of YAES at currents per
Table 1 after vibration.
Fig. 3. Tensile strength of YAES INSULUG™
VOLTAGE DROP mV
TENSILE STRENGTH IN POUNDS
after vibration.
AN WIRE SIZE
AN WIRE SIZE
Fig. 4. Temperature rise of BA VINYLUG™ at
DEGREES CENTIGRADE
currents per Table 1.
TERMINAL
SIZE
COMMERCIAL WIRE SIZE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-3
Small Terminals
Military Specifications Equivalents
SAE AS25036 and SAE AS20659
EQUIVALENT TABLES
MILITARY SPECIFICATIONS
Terminals
Terminals
BURNDY® Equivalents to SAE-AS25036 in accordance with
Specification SAE-AS7928.
BURNDY® Equivalents to SAE-AS20659 in accordance with
Specification SAE-AS7928.
AS25036
Dash No.
101
102
103
104
105
106
107
108
109
110
111
112
113
114
B-4
Catalog
Number
Class
1
YAES18N1
X
YAE18G43
YAES18N2
X
YAE18N21
YAES18N3
X
YAE18N
YAES18N4
X
Class
2
AS25036
Dash No.
Class
1
Class
2
AS20659
Dash No.
Catalog
Number
Class
1
Class
2
AS20659
Dash No.
Catalog
Number
Class
1
Class
2
X
124
YAEV4CL4
X
X
105
YAV10
X
X
134
YAV1CL3
X
X
X
125
YAEV4CL2
X
X
106
YAV10T2
X
X
135
YAV25L3
X
X
X
126
YAEV2CL1
X
X
107
YAV8CL
X
X
136
YAV26L3
X
X
X
127
YAEV2CL
X
X
108
YAV8CL2
X
X
137
YAV28L54
X
X
X
128
YAEV2CL4
X
X
109
YAV6CL
X
X
140
YAV8CL14
X
X
X
129
YAEV1CL1
X
X
110
YAV6CL2
X
X
141
YAV8CL1
X
X
X
130
YAEV1CL
X
X
111
YAV4CL
X
X
142
YAV8CL4
X
X
131
YAEV1CL3
X
X
112
YAV4CL2
X
X
143
YAV6CL10
X
X
132
YAEV25L1
X
X
113
YAV2CL1
X
X
144
YAV4CL3
X
X
X
YAE18N3
Catalog
Number
YAES18N5
X
X
133
YAEV25L
X
X
114
YAV2CL
X
X
145
YAV4CL5
X
X
YAES14N6
X
X
134
YAEV25L3
X
X
115
YAV1CL1
X
X
146
YAV2CL3
X
X
X
135
YAEV26L2
X
X
116
YAV1CL
X
X
147
YAV2CL2
X
X
136
YAEV26L
X
X
117
YAV25L1
X
X
148
YAV2CL11
X
X
X
YAE14N43
YAES14N7
X
X
YAE14N43
YAES14N8
X
YAE14N
YAES14N9
X
YAE14N3
YAES14N10
X
YAE14N4
YAES10N11
X
X
X
YAEV26L3
X
118
YAV25L
X
X
149
YAV1CL2
X
X
X
143
YAE22G18
X
119
YAV26L2
X
X
150
YAV1CL4
X
X
X
144
YAE22G16
X
120
YAV26L
X
X
151
YAV25L2
X
X
X
145
YAE22G13
X
121
YAV27L
X
X
152
YAV25L16
X
X
X
146
YAE22G14
X
122
YAV27L1
X
X
153
YAV26L1
X
X
X
147
YAE22G15
X
123
YAV28L
X
X
154
YAV26L16
X
X
X
124
YAV28L12
X
X
155
YAV27L20
X
X
X
128
YAV10T4
X
X
156
YAV27L18
X
X
X
129
YAV8CL3
X
X
157
YAV28L56
X
X
X
130
YAV6CL1
X
X
158
YAV28L60
X
X
X
131
YAV6CL4
X
X
159
YAV28L13
X
X
X
132
YAV4CL4
X
X
160
YAV28L14
X
X
133
YAV2CL4
X
X
165
YAV10T7
X
X
X
X
X
X
YAE10N2
YAES10N14
137
X
YAE10N
YAES10N13
X
X
YAE10N5
YAES10N12
X
X
X
X
YAE10N4
115
YAEV8CL
X
X
116
YAEV8CL1
X
X
117
YAEV8CL2
X
X
118
YAEV8CL3
X
X
119
YAEV6CL1M
X
X
120
YAEV6CLM
X
X
121
YAEV6CL4M
X
X
122
YAEV6CL2M
X
X
123
YAEV4CL
X
X
148
149
150
152
153
154
155
156
157
158
YAES18N48
X
YAE18N17
YAES18N49
X
YAE18N1
YAES18N50
X
YAE18N
YAES14N52
X
X
YAES14N53
X
X
X
YAE14N1
YAES14N54
X
X
X
YAE14N2
YAES14N55
X
X
YAES10N56
X
X
X
YAE10N11
YAES1-N57
X
X
X
X
Notes:
For factory cage code numbers, please contact your local BURNDY®
sales representative or the Headquarters at the phone number shown
below.
SAE stands for the Society of Automotive Engineering, which has
replaced the Military Specifications.
X
YAE10N3
YAES10N58
Main Office Cage Code Number: 1NJK8
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated Compression
Ring Tongue
TYPES T AND YAD
DEEP “V” GROOVE
SERRATIONS
HYLUG™
LONG BRAZED
SEAM BARREL
The Type T uninsulated terminals are constructed of pure electrolytic copper.
Designed with a long brazed seam barrel, standard nect, deep V groove inner
serations and electro-tin plated. The terminals are ideal for control wiring and other
standard duty applications.
The ring tongue provides a secure termination under the screw head that cannot
be removed without the complete removal of the screw. Two or more terminals can
easily be stacked on a common stud.
ELECTRO-TIN
PLATED
WIRE
CRIMP
RING
TONGUE
WIRE
RANGE
Features & Benefits
•
•
•
•
•
•
Constructed of pure electrolytic copper for maximum conductivity, low
resistance and ductility for excellent crimp forming properties
Long brazed seam barrel and deep V groove inner serrations provide
optimum conductivity reliability and holding power after crimping
Electro-tin plating to provide durable, long-lasting corrosion resistance
Wire range is clearly marked on terminal for easy identification
Inspection hole for an easy visual check of wire insertion
Long neck terminal permits easy bending and stacking of several terminals on
a common stud
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be liable for the connection.
Wire Range
AWG, AN,
Aircraft
C
Z
Min.
Bulk
Catalog
Number
#3 - #4
0.25
0.65
0.53
0.24
YAD184
YAD184M
#4 - #6
0.25
0.65
0.53
0.24
YAD186
YAD186M
0.31
0.77
0.61
0.33
YAD188
YAD188M
T186
#6 - #8
T1810
T1814
22 AWG18 AWG
Tape Mounted
Catalog Number
2000/Reel
Y
Max.
T184
T188
Dimensions
L
Max.
Stud
Size
Catalog
Number
Installation
Tooling
#8 - #10
0.31
0.77
0.61
0.33
YAD1810
YAD1810M
1/4
0.45
0.96
0.73
0.44
YAD1814
YAD1814M
T18516
5/16
0.45
0.96
0.73
0.44
YAD18516
—
T1838
3/8
0.53
1.05
0.78
0.49
YAD1838
—
T144
#3 - #4
0.25
0.67
0.55
0.26
YAD144
T146
#4 - #6
0.25
0.67
0.55
0.26
YAD146
T148
#6 - #8
0.31
0.77
0.61
0.33
YAD148
#8 - #10
0.31
0.77
0.61
0.33
YAD1410
T1410
T1414
20 AWG14 AWG
Non-Ratchet:
Y10D, Y1022
Ratchet:
MRE1022B,
MR8G98,
Y8MRB1,
MR20
YAD148M
YAD1410M
1/4
0.45
0.96
0.73
0.44
YAD1414
0.45
0.96
0.73
0.44
YAD14516
T1438
3/8
0.53
1.05
0.78
0.49
YAD1438
T106
#4 - #6
0.37
0.83
0.64
0.29
YAD106
—
YAD1414M
—
T108
#6 - #8
0.37
0.83
0.64
0.29
YAD108
YAD108M
#8 - #10
0.38
0.83
0.64
0.29
YAD1010
—
T1014
1/4
0.46
0.97
0.74
0.39
YAD1014
YAD1014M
5/16
0.53
1.02
0.76
0.41
YAD10516
YAD10516M
T1038
3/8
0.58
1.08
0.79
0.44
YAD1038
YAD1038M
T1012*
1/2
0.69
1.21
0.86
0.61
—
—
T1016
OEM175TFM
Tool
with
TFM2214B
Die
9/32"
OEM175TFM
Tool
with
TFM2214B
Die
YAD1438M
T1010
12 AWG10 AWG
Wire
Strip
Length
—
YAD146M
5/16
T14516
Tape Fed
Installation
Tooling
9/32”
11/32”
OEM175TFM
Tool
with
TFM1210B
Die
11/32”
* Not UL Listed or CSA Certified.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-5
Small Terminals
Uninsulated Compression
Terminal
TYPE YAD
The YAD uninsulated OEM lug terminal is constructed of electrolytic copper.
Designed with a brazed seam barrel, standard nect, V-groove inner serrations ane
electro-tin plated. The round ring tongue provides a secure termination under the
screw head that cannot be removed without the complete removal of the screw. Two
or more terminals can easily be stacked on a common stud. These terminals are
ideal for use with code or flex cable.
HYLUG™
Features & Benefits
•
•
•
•
Terminals utilize a brazed seam
Provide excellent high conductivity connections
Electro-tin plated for durable long lasting corrosion resistance
Vibration resistance and tensile strength is well within the limits of commercial
specifications
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be liable for the connection.
Catalog
Number
YAD8CM4E8
YAD8CM5E10
YAD8CM6E14
YAD8CM8E516
YAD8CM10E38
YAD8CM12E12
YAD8CM16E58
YAD6CM5E10
YAD6CM6E14
YAD6CM8E516
YAD6CM10E38
YAD6CM12E12
YAD4CM5E10
YAD4CM6E14
YAD4CM8E516
YAD4CM10E38
YAD4CM12E12
YAD4CM16E58
YAD4CM20E34
YAD2CM6E14
YAD2CM8E516
YAD2CM10E38
YAD2CM12E12
YAD2CM16E58
YAD2CM20E34
YAD1CM6E14
YAD1CM8E516
YAD1CM10E38
YAD1CM12E12
YAD1CM16E58
YAD1CM20E34
YAD25M6E14
YAD25M8E516
YAD25M10E38
YAD25M12E12
YAD25M16E58
YAD25M20E34
B-6
Wire
Range
Copper
Code &
Flex
[mm]
8 AWG
[6-10]
6 AWG
[10-16]
4 AWG
[16-25]
2 AWG
[25-35]
1 AWG
[35-50]
1/0 AWG
[35-50]
Installation Tooling
Stud
Size
#8
#10
1/4
5/16
3/8
1/2
5/8
#10
1/4
5/16
3/8
1/2
#10
1/4
5/16
3/8
1/2
5/8
3/4
1/4
5/16
3/8
1/2
5/8
3/4
1/4
5/16
3/8
1/2
5/8
3/4
1/4
5/16
3/8
1/2
5/8
3/4
C
0.40
0.40
0.43
0.55
0.71
0.87
1.10
0.43
0.43
0.55
0.71
0.87
0.47
0.47
0.63
0.71
0.87
1.10
1.10
0.59
0.63
0.71
0.87
1.10
1.10
0.71
0.71
0.71
0.87
1.10
1.10
0.71
0.71
0.71
0.87
1.10
1.10
K Dia.
0.17
0.21
0.26
0.33
0.41
0.51
0.67
0.21
0.26
0.33
0.41
0.51
0.21
0.26
0.33
0.41
0.51
0.67
0.80
0.26
0.33
0.41
0.51
0.67
0.80
0.26
0.33
0.41
0.51
0.67
0.80
0.26
0.33
0.41
0.51
0.67
0.80
L
0.83
0.83
0.89
1.06
1.18
1.34
1.93
1.00
1.00
1.14
1.30
1.46
1.22
1.22
1.30
1.38
1.65
1.93
1.93
1.32
1.34
1.42
1.65
1.97
1.97
1.69
1.69
1.69
1.85
2.13
2.13
1.69
1.69
1.69
1.85
2.13
2.13
OD
0.26
0.26
0.26
0.26
0.26
0.26
0.26
0.32
0.32
0.32
0.32
0.32
0.41
0.41
0.41
0.41
0.41
0.41
0.41
0.48
0.48
0.48
0.48
0.48
0.48
0.57
0.57
0.57
0.57
0.57
0.57
0.57
0.57
0.57
0.57
0.57
0.57
T
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.05
0.05
0.05
0.05
0.05
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.06
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.07
Y
0.63
0.63
0.67
0.79
0.83
0.91
1.38
0.79
0.79
0.87
0.95
1.02
0.98
0.98
0.98
1.02
1.22
1.38
1.38
1.02
1.02
1.06
1.22
1.42
1.42
1.34
1.34
1.34
1.42
1.57
1.57
1.34
1.34
1.34
1.42
1.57
1.57
Mechanical
Tooling
Hydraulic Tooling
(requires nest & indentor)
Dieless
Tooling
(no dies
required)
Wire
Strip
Length
Tool
Die
Nest
Indentor
Y1MRTC
Y8MRB1
Red Groove
35 and
750
Series
UV8L
UM8CN
Y34PL
UMA
3/8"
Y1MRTC
Blue Groove
35 and
750
Series
UV6L
UM6CN
Y34PL
UMB
7/16"
—
35 and
750
Series
UV2L
UM4CN
Y34PR
UMB
1/2"
—
35 and
750
Series
U1CD1
UM2CN
Y34PR
UMB
17/32"
—
35 and
750
Series
UV26L
Y34PA
3/4"
—
35 and
750
Series
UV26L
UM25N
Y34PA
UMC
3/4"
81K
Series
4PC
Series
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated Compression
Terminal
TYPE YAD (Continued)
Catalog Number
YAD26M6E14
YAD26M8E516
YAD26M10E38
YAD26M12E12
YAD26M16E58
YAD26M20E34
YAD27M8E516
YAD27M10E38
YAD27M12E12
YAD27M16E58
Wire
Range
Copper Code
& Flex
[mm]
2/0 AWG
[50-70]
3/0 AWG
[70-95]
Installation Tooling
Stud
Size
C
K Dia.
L
OD
T
Y
1/4
5/16
3/8
1/2
5/8
3/4
5/16
0.87
0.87
0.87
0.87
1.10
1.10
0.95
0.26
0.33
0.41
0.51
0.67
0.80
0.33
1.93
1.93
1.93
1.93
2.20
2.20
2.13
0.67
0.67
0.67
0.67
0.67
0.67
0.79
0.08
0.08
0.08
0.08
0.08
0.08
0.10
1.50
1.50
1.50
1.50
1.65
1.65
1.65
3/8
1/2
0.95
0.95
0.41
0.51
2.13
2.13
0.79
0.79
0.10
0.10
1.65
1.65
5/8
1.10
0.67
2.28
0.79
0.10
1.73
YAD27M20E34
3/4
1.10
0.80
2.28
0.79
0.10
1.73
YAD28M6E14
YAD28M8E516
YAD28M10E38
YAD28M12E12
YAD28M16E58
YAD28M20E34
1/4
5/16
3/8
1/2
5/8
3/4
0.95
0.95
0.95
0.95
1.10
1.10
0.26
0.33
0.41
0.51
0.67
0.80
2.20
2.20
2.20
2.20
2.44
2.44
0.89
0.89
0.89
0.89
0.89
0.89
0.12
0.12
0.12
0.12
0.12
0.12
1.73
1.73
1.73
1.73
1.89
1.89
4/0 AWG
[95-120]
YAD30M10E38
3/8
1.18
0.41
2.56
1.00
0.13
1.97
YAD30M12E12
1/2
1.18
0.51
2.56
1.00
0.13
1.97
5/8
1.18
0.67
2.56
1.00
0.13
1.97
3/4
3/8
1.18
1.42
0.80
0.41
2.56
2.68
1.00
1.12
0.13
0.14
1.97
1.97
1/2
5/8
3/4
1.42
1.42
1.42
0.51
0.67
0.80
2.68
2.68
2.68
1.12
1.12
1.12
0.14
0.14
0.14
1.97
1.97
1.97
3/8
1/2
5/8
1.50
1.50
1.50
0.41
0.51
0.67
2.95
2.95
2.95
1.24
1.24
1.24
0.16
0.16
0.16
2.20
2.20
2.20
YAD33M20E34
3/4
1.50
0.80
2.95
1.24
0.16
2.20
YAD36M10E38
YAD36M12E12
3/8
1/2
1.97
1.97
0.41
0.51
3.70
3.70
1.44
1.44
0.18
0.18
2.72
2.72
5/8
1.97
0.67
3.70
1.44
0.18
2.72
3/4
1.97
0.80
3.70
1.44
0.18
2.72
YAD30M16E58
250-300 kcmil
[120-150]
YAD30M20E34
YAD31M10E38
YAD31M12E12
YAD31M16E58
YAD31M20E34
YAD33M10E38
YAD33M12E12
YAD33M16E58
YAD36M16E58
YAD36M20E34
300-350 kcmil
[150-185]
400-450 kcmil
[185-240]
500-600 kcmil
[240-300]
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Hydraulic Tooling
(requires nest & indentor)
Dieless
Tooling
(no dies
required)
Wire
Strip
Length
Tool
Die
Nest
Indentor
35 and 750
Series
U28D1
UM26N
Y34PR2
UMC
13/16"
35 and 750
Series
U29D1
UM27N
Y34PR2
UMC
7/8"
35 and 750
Series
U32D1
UM28N
Y34PR2
UMC
1"
81K
Series
4PC
Series
46 Series
750 Series
P34D
UM30N
P48PR2
UME
1-1/8"
46 Series
750 Series
P34D
UM31N
P48PR2
UME
1-1/4"
46 Series
750 Series
P36D
UM33N
P48PR2
UME
1-3/8"
46 Series
750 Series
P44D
UM36N
P48PR2
UME
1-1/2"
B-7
Small Terminals
Polyvinylchloride Insulated Compression
Ring Tongue Terminal
TYPES TP AND BA
600 Volts Max., 105° C Max.
VINYLUG™ Type TP is designed for commercial and light duty industrial control
and power circuit applications. Supplied with an expanded polyvinyl chloride (PVC)
insulation shroud, many tongue variations and rated 600V makes TP terminals
versatile and economical.
VINYLUG™
Features & Benefits
•
•
•
•
•
Expanded insulation support accepts standard and large wire diameters
lowering inventory requirements and permitting greater flexibility along with
insulation support
Funnel entry for easy wire insertion
Manufactured of pure electrolytic copper providing maximum conductivity, low
resistance and ductility for excellent crimp forming properties
Deep V groove serrations in the inner barrel for added holding strength
Electro-tin plating for durable, long-lasting corrosion resistance
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be liable for the connection.
Catalog
Number
Wire Range
(AWG/kcmil)
TP164
TP166
TP168
22-16
Max. Insul.
Dia.Accom.:.145
Color Code:
Red
Dimensions
Stud
Size
C
L
Y
Z
Bulk
Catalog
Number
#3-#4
0.22
0.71
0.61
0.17
BA16E4
#6
0.25
0.74
0.62
0.18
BA16E6
Installation
Tooling
Tape Mounted
Catalog
Number
2000/Reel
Plier Type:
Y1022, Y10D
or Ratchet Tool:
MR8891,
MR8G96,
MR15
MRE1022NV
0.31
0.85
0.70
0.26
BA16E8
0.31
0.85
0.70
0.26
BA16E10
1/4
0.40
0.99
0.79
0.36
BA16E14
5/16
0.47
1.11
0.88
0.41
—
TP1638
3/8
0.53
1.15
0.88
0.45
BA16E38
BA16E38M
TP144
#4
0.22
0.11
0.61
0.17
BA14E4
BA14E4M
#6
0.25
0.74
0.62
0.18
BA14E6
#6 - #8
0.31
0.85
0.70
0.26
BA14E8
#8 - #10
0.31
0.85
0.70
0.26
BA14E10
TP16516*
TP146
TP148
TP1410
TP1414
TP14516
16-14
Max. Insul.
Dia. Accom.:.180
Color Code:
Blue
TP1438
0.79
0.36
BA14E14
1.15
0.88
0.45
BA14E516
3/8
0.53
1.15
0.88
0.45
BA14E38
—
BA10E6M
0.31
0.68
0.75
0.20
BA10E6
1.00
0.81
0.26
BA10E8
#8-#10
0.36
1.00
0.81
0.26
BA10E10
1/4
0.53
1.22
0.95
0.40
BA10E14
5/16
0.53
1.22
0.95
0.42
BA10E516
3/8
0.53
1.27
1.00
0.45
BA10E38
1/2
0.69
1.51
1.17
0.61
—
TP10516
TP1038
12-10
Max. Insul.
Dia. Accom.:.260
Color Code:
Yellow
TP1012*
BA14E8M
BA14E10M
0.99
0.36
OEM175TFM with
TFM1614NV Die
13/64"
BA14E6M
0.40
#6
13/64"
—
0.53
#6 - #8
TP1014
BA16E14M
1/4
TP108
TP1010
Plier Type:
Y1022, Y10D
or Ratchet Tool:
MR8891,
MR8G96,
MR15
MRE1022NV
BA16E8M
BA16E10M
5/16
TP106
OEM175TFM with
TFM2218NV Die
BA16E6M
#6 - #8
TP1614
Wire
Strip
Length
BA16E4M
#8 - #10
TP1610
Tape Fed
Installation
Tooling
Plier Type:
Y1022, Y10D
or Ratchet:
MR8891,
MR15, M8ND
w/N10HET23
MRE1022NV
BA14E14M
BA14E516M
BA10E8M
BA10E10M
BA10E14M
—
OEM175TFM with
TFM1210NV Die
19/64"
BA10E38M
—
* Not UL Listed or CSA Certified.
B-8
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated
Compression Ring Tongue
TYPES TN AND YAES
600 Volts Max., 105° C Max
INSULUG™ type TN Nylon-insulated terminals are designed for heavy duty industrial,
utility and military power and control-circuit applications for wire sizes 26 AWG
through 10 AWG. They offer high dielectric strength and stability in oily conditions
and meet military CLASS 1 and CLASS 2 requirements per SAE-AS25036 and the
requirements of military specifications SAE-AS7928.
INSULUG™
Features & Benefits
•
•
•
•
•
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be liable for the connection.
Catalog
Number
TN184
TN186
TN186G1*
TN188
TN1810
TN1814
TN18516
TN1838
TN144
TN146
TN146G1*
TN148
TN1410
TN1414
TN14516
TN1438
TN106
TN108
TN1010
TN1014
TN10516
TN1038
TN1012*
Wire Range
(AWG/kcmil)
22-18
Max. Insul.
Dia. Accom.: .120
Color Code:
Red
16-14
Max. Insul.
Dia. Accom.: .153
Color Code:
Blue
12-10
Max. Insul.
Dia. Accom.:.210
Color Code:
Yellow
Stud Size
SAE-25036
#3 - #4
#4 - #6
#4 - #6
#6 - #8
#8 - #10
#12-1/4
5/16
3/8
#3 - #4
#4 - #6
#4 - #6
#6 - #8
#8 - #10
#12-1/4
5/16
3/8
#4 - #6
#6 - #8
#8 - #10
#12-1/4
5/16
3/8
1/2
-148
-101
-102
-149
-103
-150
-104
-105
-152
-106
-107
-153
-108
-154
-109
-110
-111
-156
-112
-157
-113
-114
-158
C
0.23
0.25
0.25
0.31
0.31
0.46
0.46
0.53
0.25
0.25
0.30
0.31
0.31
0.45
0.45
0.53
0.37
0.37
0.37
0.53
0.53
0.58
0.69
•
•
•
Integral one-piece copper barrel / insulation grip and wire strain relief design
for improved physical strength characteristics over a multi-piece design
Manufactured of pure electrolytic copper for maximum conductivity, low
resistance and ductility for excellent crimp forming properties
Brazed seam provides a stronger barrel design, minimizes any possible
splitting and eliminated folding
Deep inner barrel serrations and smooth funnel entry for excellent conductivity
and pullout strength values along with easy wire insertion
Insulation is locked in place, will not twist off, maintaining proper dielectric
values
Electro-tin plated for durable, long lasting resistance to corrosion
Color-coded and clearly marked for quick, easy wire size identification
Ring tongue provides a secure termination under the screw head that cannot
be removed without complete removal of the screw, allowing two or more
terminals to be stacked on a common stud
Dimensions
L Max.
Y Max.
0.76
0.64
0.76
0.64
0.87
0.74
0.91
0.76
0.91
0.76
1.09
0.87
1.09
0.87
1.17
0.91
0.79
0.67
0.79
0.67
0.91
0.76
0.89
0.74
0.89
0.74
1.08
0.86
1.08
0.86
1.16
0.90
1.12
0.94
1.12
0.94
1.12
0.94
1.32
1.06
1.32
1.06
1.34
1.05
1.51
1.18
Z Max.
0.20
0.20
0.49
0.29
0.29
0.41
0.41
0.45
0.24
0.24
0.51
0.31
0.31
0.43
0.43
0.47
0.26
0.26
0.26
0.37
0.37
0.40
0.61
Bulk Catalog
Number
YAES18N48
YAES18N1
YAES18N2
YAES18N49
YAES18N3
YAES18N50
YAES18N4
YAES18N5
YAES14N52
YAES14N6
YAES14N7
YAES14N53
YAES14N8
YAES14N54
YAES14N9
YAES14N10
YAES10N11
YAES10N56
YAES10N12
YAES10N57
YAES10N13
YAES10N14
YAES10N58
Installation
Tooling
Ratchet:
MR883♦
MRE1022NV
Non-Ratchet:
Y10D,
Y1022
Ratchet:
MR883♦
MRE1022NV
Non-Ratchet:
Y10D,
Y1022
Ratchet:
MR883♦
MRE1022NV
Non-Ratchet:
Y10D,
Y1022
Wire Strip
Length
7/32
7/32
11/32
* Not UL Listed or CSA Certified.
♦QPL Class II when installed with MR833 ratchet tool.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-9
Small Terminals
Nylon Insulated Compression Ring Tongue
with Multi-Finger Insulation Grip
TYPE YAE-G
INSULUG™
300 Volts Max., 105° C Max.
INSULUG™ Type YAE-G nylon insulated terminals are designed with a multi-finger
insulation grip for paper, EPR and other elastic or hard to grip insulations. The metal
fingers firmly grip the insulation providing superior holding characteristics, cable
support and strain relief. Type YAE-G terminals are rated 105° C and meet military
standard AS25036 Class 2 and SAE-AS7928 requirements.
MULTI-FINGER
INSULATION GRIP
WIRE CRIMP
DEEP “V”
SERRATIONS
TIN
PLATED
INSULATION
CRIMP
Features & Benefits
COLOR CODED
NYLON INSULATION
WIRE SIZE
RANGE
•
RING
TONGUE
•
•
•
•
Multi-finger insulation grip for superior holding characteristics, especially on
EPR and other elastic-type insulations
Brazed seam for stronger, more durable termination
Manufactured of pure electrolytic copper providing maximum conductivity, low
resistance, and ductility for excellent crimp forming properties
Deep V groove, inner barrel serrations for optimum conductivity, reliability, and
holding power
Smooth funnel entry provides easy wire insertion
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be liable for the connection.
Catalog
Number
Wire Range
(AWG/kcmil)
YAE22G18BOX
YAE22G12BOX
YAE22G16BOX
YAE22G13BOX
YAE22G14BOX
26-20
Max. Insul.
Dia. Accom.:
.098
Color Code:
Amber
YAE22G15BOX
Stud
Size
**
SAEAS25036-
#2
Dimensions
C
L
Max.
Y
Max.
Z
Max.
Bulk
Catalog
Number
143
0.15
0.69
0.62
0.22
YAE22G18
#1 - #2
—
0.25
0.74
0.62
0.22
YAE22G12
#4
144
0.18
0.75
0.62
0.22
YAE22G16
#4 - #6
145
0.25
0.74
0.62
0.22
YAE22G13
#6 - #8
146
0.32
0.82
0.67
0.27
YAE22G14
#8 - #10
147
0.32
0.83
0.67
0.27
YAE22G15
Installation
Tooling
Tape Mounted
Catalog Number
2000/Reel
Tape Fed
Installation
Tooling †
Wire Strip
Length
†
OEM175TFM
with
TFM2218NV
Die
5/32"
YAE22G18M
M8ND♦
with
N14HET25V1
Die
MR81A
—
YAE22G16M
YAE22G13M
—
—
* 1000/Box
** Class 2
† Only with #22-#20 AWG wire
♦QPL Class II when installed with M8ND tool with N14HET25V1 Die
B-10
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated Compression Ring Tongue
with Multi-Finger Insulation Grip
TYPE YAE-N
600 Volts Max., 105° C Max
INSULATION
CRIMP
INSULUG™
INSULUG™ Type YAE-N nylon insulated terminals are designed with a multi-finger
insulation grip for paper, EPR and other elastic or hard to grip insulations. The metal
fingers firmly grip the insulation providing superior holding characteristics, cable
support and strain relief. Type YAE-N terminals are rated 105° C and meet military
standard AS25036 Class 2 and SAE-AS7928 requirements.
COLOR CODED
NYLON INSULATION
Features & Benefits
TIN
PLATED
WIRE CRIMP
DEEP “V”
SERRATIONS
•
RING
TONGUE
WIRE SIZE
RANGE
•
•
•
•
Multi-finger insulation grip provides superior insulation holding characteristics,
especially on EPR and other elastic-type insulations
Brazed seam for a stronger, more durable termination
Manufactured of pure electrolytic copper for maximum conductivity, low
resistance and ductility for excellent crimp forming properties
Deep V groove, inner barrel serrations for optimum conductivity, reliability, and
holding power
Smooth funnel entry for easy wire insertion
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
YAE18N26BOX
YAE18N21BOX
YAE18N1BOX
YAE18N24BOX
YAE18NBOX
Wire
Range
22 - 16
Stud
Size
***SAEAS25036
#4
#4-#6
#8
#6-#8
—
102
149
—
103
150
—
104
—
106
107
153
108
154
109
110
—
—
—
—
—
111
156
112
157
113
114
—
#8-#10
YAE18N2BOX
YAE18N3BOX
YAE18N15BOX
1/4
5/16
3/8
YAE14N43BOX
#4-#6
YAE14N1BOX
YAE14NBOX
YAE14N2BOX
YAE14N3BOX
YAE14N4BOX
YAE12N9BOX
YAE12N1BOX
YAE12N2BOX
YAE12N7BOX
YAE12NBOX
YAE10N5BOX
YAE10N11BOX
YAE10NBOX
YAE10N3BOX
YAE10N2BOX
YAE10N4BOX
YAE10N79BOX*
16 - 14
14 - 12
12 - 10
#6-#8
#8-#10
1/4
5/16
3/8
#6-#8
#6-#8
1/4
#5
#8-#10
#4-#6
#6-#8
#8-#10
1/4
5/16
3/8
1/2
0.22
0.25
0.31
0.28
Dimensions
L
Y
Max. Max.
0.78 0.70
0.89 0.77
0.92 0.79
0.90 0.77
Z
Min.
0.19
0.28
0.28
0.28
YAE18N26
YAE18N21
YAE18N1
YAE18N24
0.31
0.92
0.77
0.28
YAE18N
0.45
0.45
0.53
1.10
1.11
1.19
0.88
0.88
0.93
0.40
0.40
0.43
YAE18N2
YAE18N3
YAE18N15
0.25
0.82
0.69
0.21
YAE14N43
0.31
0.31
0.45
0.45
0.53
0.31
0.31
0.45
0.31
0.31
0.38
0.38
0.38
0.54
0.54
0.54
0.72
0.92
0.92
1.11
1.11
1.19
1.06
1.06
1.25
1.06
1.06
1.15
1.17
1.15
1.39
1.39
1.39
1.50
0.75
0.75
0.88
0.88
0.93
0.90
0.90
1.02
0.90
0.90
0.96
0.98
0.96
1.12
1.12
1.12
1.20
0.28
0.28
0.40
0.40
0.45
0.29
0.29
0.40
0.29
0.29
0.28
0.30
0.28
0.44
0.44
0.44
0.58
YAE14N1
YAE14N
YAE14N2
YAE14N3
YAE14N4
YAE12N9
YAE12N1
YAE12N2
YAE12N7
YAE12N
YAE10N5
YAE10N11
YAE10N
YAE10N3
YAE10N2
YAE10N4
—
C
Bulk
Catalog
Number
Installation
Tooling
MR81A, MR833T1,
MRE1022NV
(no extra dies required)
M8ND with one of the
following dies:
N14HET25V1, N10ET9,
N14HET15, N10ET23♦
or
Y10D, Y1022
MR81A, MR833T1,
MRE1022NV
(no extra dies required)
M8ND with one of the
following dies:
N14HET25V1, N10ET9,
N14HET15, N10ET23♦
or
Y10D, Y1022
MR81A, MR833T1,
MRE1022NV
(no extra dies required)
Y10D
M8ND with N12HET1
MR833T1, MRE1022NV
(no extra dies required)
M8ND with one of the
following dies:
N10HET15, N10ET9,
N10ET23♦
Y10D
Y1022
Tape Mounted
Catalog Number
2000/Reel
YAE18N26M
YAE18N21M
—
YAE18N24M
YAE18NM
YAE18N2M
YAE18N3M
YAE18N15M
Tape Fed
Installation
Tooling
Wire
Strip
Length
OEM175TFM
with
TFM2218NV
Die
3/16"
OEM175TFM
with
TFM1614NV
Die
3/16"
OEM175TFM
with
TFM1210NV
Die
21/64"
OEM175TFM
with
TFM1210NV
Die
3/8"
YAE14N43M
YAE14N1M
YAE14NM
YAE14N2M
YAE14N3M
YAE14N4M
YAE12N9M
YAE12N1M
YAE12N2M
YAE12N7M
YAE12NM
YAE10N5M
YAE10N11M
YAE10NM
YAE10N3M
YAE10N2M
YAE10N4M
—
* Not UL Listed or CSA Certified.
♦QPL Class II when installed with M8ND tool with N10ET23 Die
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-11
Small Terminals
Heat Shrink Insulated
Compression Ring Terminals
TYPE YHSA
Copper Conductor; -55° through 110° C
Standard crimp terminals leave the wire exposed allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™
Features & Benefits
•
•
•
•
Made from pure copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Dimensions
Catalog No.
(100/bag)
Catalog No.
(20/bag)
Stud
Size
Conductor
Size
C
K
L
N
Tongue
Thickness
Installation
Tooling
Wire Strip
Length
YHSA18K6
YHSA18K6RK
4-6
22-18 AWG
0.29
0.14
1.18
0.14
0.03
MR22
5/16
YHSA18K8
YHSA18K8RK
6-8
22-18 AWG
0.32
0.17
1.18
0.17
0.03
MR22
5/16
YHSA18K10
YHSA18K10RK
8-10
22-18 AWG
0.32
0.20
1.18
0.33
0.03
MR22
5/16
YHSA18K14
YHSA18K14RK
1/4
22-18 AWG
0.47
0.27
1.40
0.38
0.03
MR22
5/16
YHSA18K516
YHSA18K516RK
5/16
22-18 AWG
0.47
0.33
1.40
0.23
0.04
MR22
5/16
YHSA18K38
YHSA18K38RK
3/8
22-18 AWG
0.56
0.40
1.45
0.28
0.03
MR22
5/16
YHSA14K6
—
4-6
16-14 AWG
0.30
0.14
1.18
0.15
0.04
MR22
5/16
YHSA14K8
YHSA14K8RK
6-8
16-14 AWG
0.32
0.17
1.18
0.16
0.03
MR22
5/16
YHSA14K10
YHSA14K10RK
8-10
16-14 AWG
0.32
0.20
1.18
0.17
0.03
MR22
5/16
YHSA14K14
YHSA14K14RK
1/4
16-14 AWG
0.47
0.26
1.40
0.23
0.03
MR22
5/16
YHSA14K516
—
5/16
16-14 AWG
0.47
0.33
1.35
0.23
0.04
MR22
5/16
YHSA14K38
YHSA14K38RK
3/8
16-14 AWG
0.56
0.40
1.45
0.28
0.03
MR22
5/16
YHSA10K6
—
4-6
12-10 AWG
0.34
0.14
1.15
0.17
0.04
MR22
5/16
YHSA10K8
—
6-8
12-10 AWG
0.34
0.17
1.15
0.17
0.04
MR22
5/16
YHSA10K10
YHSA10K10RK
8-10
12-10 AWG
0.34
0.20
1.15
0.18
0.04
MR22
5/16
YHSA10K14
YHSA10K14RK
1/4
12-10 AWG
0.56
0.26
1.45
0.15
0.04
MR22
5/16
YHSA10K516
—
5/16
12-10 AWG
0.56
0.34
1.45
0.28
0.04
MR22
5/16
YHSA10K38
YHSA10K38RK
3/8
12-10 AWG
0.56
0.40
1.45
0.28
0.04
MR22
5/16
YHSA10K12
YHSA10K12RK
1/2
12-10 AWG
0.69
0.53
1.69
0.36
0.04
MR22
5/16
B-12
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Radiation Resistant Insulated
Compression Ring Terminals
TYPE YAES-K
200 Megarads., -60° through 150°C, 600 Volts
INSULUG™
COLOR CODED
KYNAR INSULATION
BRAZED SEAM
ON BARREL
SMOOTH
FUNNEL
ENTRY
INSULATION
WIRE SIZE
INTEGRAL
SUPPORT
Type YAES-K, radiation resistant insulated terminals are designed and have been
tested to meet the requirements for class 1E critical circuits as set by the Nuclear
Regulatory Commission (NRC). Additional testing for compatibility under loss
of coolant accident (LOCA) conditions with cross-link polyethylene (XLP) and
HYPALON® insulations was completed successfully. Compatibility with ethylene
propylene rubber (EPR) insulation was determined by analysis. Each terminal is
manufactured of pure electrolytic copper per QQ-C 576 and bright tin-plated per
MIL-T-10727 and meets or exceeds MIL-T-7928 using stranded copper AWG wire.
The KYNAR® insulation offers 200 megarad radiation resistance.
The Type YAES-K radiation resistant insulated terminals are suitable for class 1E critical
circuits and non-critical nuclear associated applications.
Features & Benefits
•
•
•
•
•
•
•
NOTE: Field bending straight lugs to achieve an angular
connection will void UL Listing / CSA Certifications and
BURNDY will not be liable for the connection.
KYNAR - is a registered trademark of the Pennwalt
Corp. for Polyvinylidene Fluoride (PVF2)
HYPALON - Is a registered trademark of the E.I.
DuPont deNemours & Co., Inc.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
•
•
•
•
•
•
Insulation provides 200 megarad radiation resistance plus successfully tested
for insulation compatibility
An integral one-piece copper barrel/insulation grip and wire strain relief design
provides improved physical strength characteristics over a multi-piece design
The insulation is locked in place and will not move or twist off, thereby
maintains proper dielectric values
Manufactured from pure electrolytic copper to provide maximum conductivity,
low resistance and ductility for excellent crimp forming properties.
Bright tin-plated per MIL-T-10727 for durable long-lasting resistance to
corrosion
Deep inner barrel serrations provides excellent electrical conductivity and
tensile strength values
Brazed seam gives a stronger barrel design to minimize any possible splitting
and eliminates folding
Smooth funnel entry for easy wire insertion
Color coded terminals provides easy wire size identification and inspection
Coded raised dots in the die area of the connection after compression
for visual identification that the correct tool and die were used for proper
installation
Inspection hole gives an additional visual check to ensure proper wire
insertion
Ring tongue design provides a secure termination under screw head that
cannot be removed without the complete removal of the screw
Multiple terminals may be stacked on a common stud easily providing
flexibility and versatily
B-13
Small Terminals
Radiation Resistant Insulated
Compression Ring Terminals
TYPE YAES-K (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B-14
Catalog
Number
Stud
Size
YAES18K1
Conductor
Size
Dimensions
C
L Max.
Y Max.
Z Max.
#6
0.23
0.76
0.64
0.20
YAES18K2
#6
0.25
0.87
0.74
0.29
YAES18K49
#8
0.32
0.91
0.76
0.29
YAES18K3
#10
0.32
0.91
0.76
0.29
YAES18K50
1/4
0.46
1.09
0.86
0.41
YAES18K4
5/16
0.46
1.09
0.87
0.41
YAES18K5
3/8
0.54
1.17
0.91
0.45
YAES14K6
#6
0.26
0.77
0.65
0.22
YAES14K7
#6
0.32
0.91
0.76
0.29
0.32
0.91
0.76
0.29
0.32
0.91
0.76
0.29
0.46
1.09
0.86
0.41
22-18 AWG str.
Max. Insul.
Dia. Accom.: 0.12
Color Code: Red
16-14 AWG str.
Max. Insul.
Dia. Accom.: 0.15
Stock Thickness: 0.03
Color Code: Blue
YAES14K53
#8
YAES14K8
#10
YAES14K54
1/4
YAES14K9
5/16
0.46
1.09
0.86
0.41
YAES14K10
3/8
0.53
1.18
0.91
0.45
YAES10K11
#6
0.38
1.12
0.94
0.26
YAES10K11T1
#6
0.31
1.09
0.94
0.26
YAES10K56
#8
0.38
1.12
0.94
0.26
YAES10K12
#10
0.38
1.12
0.94
0.26
YAES10K57
1/4
0.54
1.32
1.06
0.37
YAES10K13
5/16
0.54
1.32
1.06
0.37
YAES10K14
3/8
0.58
1.34
1.05
0.40
YAES10K58
1/2
0.72
1.41
1.06
0.45
12-10 AWG str.
Max. Insul.
Dia. Accom.: 0.21
Stock Thickness: 0.04
Color Code: Yellow
Installation
Tooling
Wire Strip
Length
Ratchet Tool:
MR10G6
Crimp Mark:
(1) Small Dot
Red Groove
Calibration Gauge:
PG3731
7/32"
Ratchet Tool:
MR10G6
Crimp Mark:
(2) Small Dots
Blue Groove
Calibration Gauge:
PG3711
7/32"
Ratchet Tool:
MR10G6
Crimp Mark:
(1) Large Dot
Calibration Gauge:
PG3721
3/8"
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nickel Plated, SAE AS20659 Green Banded
Compression Ring Tongue Terminals
TYPE YAV
SEAMLESS
BARREL
HYLUG™
HYLUG™ type YAV is a seamless, heavy duty uninsulated compression ring tongue
terminal manufactured from pure electrolytic copper tubing and is for use on copper
commercial (code) cable, type AN aircraft cable and extra flexible conductors.
Because of its seamless design, the YAV HYLUG™ also accommodates solid
conductors.
BEVELED
ENTRY
INSPECTION
HOLE
The seamless tubing produces a double thick tongue and a strong terminal for
demanding applications that require high reliability. Applications include industrials,
hospitals, electric utilities, aircraft, shipboard and marine, computers, steel mills,
mining equipment and other equipment that is subject to vibration or requiring
depandable electrical performance. The YAV HYLUG™ terminals meet the
requirements of SAE-AS7928.
WIRE SIZE
GREEN BAND
BURNDY
LOGO
NICKEL PLATED
NOTE: Field bending straight lugs to achieve an
angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for
the connection.
Stud
Size
L
Features & Benefits
• Nickel plated for high temperature applications up to 650° F continuous service and
750° F intermittent service
• Provided with green band per AS20659 Revision F
• Manufactured from seamless pure electrolytic copper tubing to provide maximum
conductivity, low resistance, and excellent ductility for crimping
• Double thick tongue provides a structurally strong terminal tongue
• Produced from tubular copper, extra copper material assures the compression terminal
will operate cooler than the conductors it connects
• Internally beveled barrel for easy cable entry, especially for flexible conductors
• Inspection hole provides easy visual check for proper conductor insertion
Stud
Size
Stud
Size
Z
Z
Z
T
T
Green
Ink Band
Figure 1
(straight)
L
C
C
C
T
L
Green
Ink Band
Green
Ink Band
Figure 2
(45°)
Figure 3
(90°)
Note:
Bottom Stack Options
(see Config “A”, “B”, or “C”
bottom lug) may be available,
please contact technical service.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-15
Small Terminals
Nickel Plated, SAE AS20659 Green Banded
Compression Ring Tongue Terminals
TYPE YAV (Continued)
Stud
Size
NOTE: Field bending straight lugs to achieve an
angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for
the connection.
Catalog
Number
SAEAS20659
YAV10265
YAV1026545
YAV1026590
YAV10205
YAV1020545
YAV1020590
YAV10270
YAV1027045
YAV1027090
YAV10206
YAV1020645
YAV1020690
YAV10228
YAV1022845
YAV1022890
YAV10266
YAV1026645
YAV1026690
YAV8CL240
YAV8CL24045
YAV8CL24090
YAV8CL207
YAV8CL20745
YAV8CL20790
YAV8CL241
YAV8CL24145
YAV8CL24190
YAV8CL208
YAV8CL20845
YAV8CL20890
YAV8CL229
YAV8CL22945
YAV8CL22990
YAV8CL242
YAV8CL24245
YAV8CL24290
YAV6CL230
YAV6CL23045
YAV6CL23090
YAV6CL209
YAV6CL20945
YAV6CL20990
YA6CL231
YAV6CL23145
YAV6CL23190
265
—
—
205
—
—
270
—
—
206
—
—
228
—
—
266
—
—
240
—
—
207
—
—
241
—
—
208
—
—
229
—
—
242
—
—
230
—
—
209
—
—
231
—
—
B-16
L
C
Z
Copper Conductor
Code
Aircraft
AWG
Cable
10-12
AN 12-10
10-12
AN 12-10
10-12
AN 12-10
10-12
AN 12-10
10-12
AN 12-10
10-12
AN 12-10
8
AN 8
8
AN 8
8
AN 8
8
AN 8
8
AN 8
8
AN 8
6
AN 6
6
AN 6
6
AN 6
Fig.
#
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
Dimensions
Stud
Size
C
#6
0.30
#10
0.38
1/4
0.47
5/16
0.53
3/8
0.56
1/2
0.72
#8
0.41
#10
0.41
1/4
0.46
5/16
0.57
3/8
0.57
1/2
0.73
#10
0.48
1/4
0.48
5/16
0.49
L
0.83
0.94
0.58
0.88
0.96
0.62
1.06
1.09
0.75
1.03
1.06
0.75
1.08
1.13
0.82
1.66
1.22
0.91
1.09
1.12
0.68
1.09
1.15
0.71
1.16
1.17
0.77
1.24
1.25
0.84
1.24
1.25
0.84
1.46
1.44
1.06
1.25
1.27
0.77
1.25
1.27
0.77
1.37
1.35
0.89
T
Z
Die
Index
Installation Tooling (# crimps)
Wire Strip
Y29
35, 750
Dieless Tools Length
Die Type
Series
Series
0.07 0.24
—
—
—
—
MR89Q
(1)
7/16”
0.06 0.26
—
—
—
—
MR89Q
(1)
7/16”
0.05 0.34
—
—
—
—
MR89Q
(1)
7/16”
0.04 0.31
—
—
—
—
MR89Q
(1)
7/16”
0.04 0.37
—
—
—
—
MR89Q
(1)
7/16”
0.04 0.38
—
—
—
—
MR89Q
(1)
7/16”
0.08 0.28
38
Nest
Indentor
DV8L1
UV8L
Y29PL
Y34PL
0.08 0.28
38
Nest
Indentor
DV8L1
UV8L
Y29PL
Y34PL
0.07 0.33
38
Nest
Indentor
DV8L1
UV8L
Y29PL
Y34PL
0.06 0.35
38
Nest
Indentor
DV8L1
UV8L
Y29PL
Y34PL
0.06 0.35
38
Nest
Indentor
DV8L1
UV8L
Y29PL
Y34PL
0.04 0.48
38
Nest
Indentor
DV8L1
UV8L
Y29PL
Y34PL
0.08 0.29
39
Nest
Indentor
DV6L
Y29PL
UV6L
Y34PLA
0.08 0.29
39
Nest
Indentor
DV6L
Y29PL
UV6L
Y34PLA
0.06 0.36
39
Nest
Indentor
DV6L
Y29PL
UV6L
Y34PLA
MY28,
MY2911
(1)
MY28,
MY2911
(1)
MY28,
MY2911
(1)
MY28,
MY2911
(1)
MY28,
MY2911
(1)
MY28,
MY2911
(1)
MY28,
MY2911
(1)
MY28,
MY2911
(1)
MY28,
MY2911
(1)
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nickel Plated, SAE AS20659 Green Banded
Compression Ring Tongue Terminals
TYPE YAV (Continued)
Stud
Size
NOTE: Field bending straight lugs to achieve an
angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for
the connection.
Catalog
Number
YAV6CL210
YAV6CL21045
YAV6CL21090
YAV6CL243
YAV6CL24345
YAV6CL24390
YAV4CL244
YAV4CL24445
YAV4CL24490
YAV4CL211
YAV4CL21145
YAV4CL21190
YAV4CL232
YAV4CL23245
YAV4CL23290
YAV4CL212
YAV4CL21245
YAV4CL21290
YAV4CL245
YAV4CL24545
YAV4CL24590
YAV2CL246
YAV2CL24645
YAV2CL24690
YAV2CL213
YAV2CL21345
YAV2CL21390
YAV2CL247
YAV2CL24745
YAV2CL24790
YAV2CL214
YAV2CL21445
YAV2CL21490
YAV2CL248
YAV2CL24845
YAV2CL24890
YAV2CL233
YAV2CL23345
YAV2CL23390
YAV1CL215
YAV1CL21545
YAV1CL21590
YAV1CL249
YAV1CL24945
YAV1CL24590
Copper Conductor
SAEFig.
AS20659 Code Aircraft
#
AWG
Cable
210
1
—
2
6
AN 6
—
3
243
1
—
2
6
AN 6
—
3
244
1
—
2
4
AN 4
—
3
211
1
—
2
4
AN 4
—
3
232
1
—
2
4
AN 4
—
3
212
1
—
2
4
AN 4
—
3
245
1
—
2
4
AN 4
—
3
246
1
—
2
2
AN 2
—
3
213
1
—
2
2
AN 2
—
3
247
1
—
2
2
AN 2
—
3
214
1
—
2
2
AN 2
—
3
248
1
—
2
2
AN 2
—
3
233
1
—
2
AN 2
2
—
3
215
1
—
2
1
AN 1
—
3
249
1
—
2
1
AN 1
—
3
1-800-465-7051 (Canada)
1-603-647-5299 (International)
L
C
Z
Dimensions
Stud
Size
C
3/8
0.60
1/2
0.74
#10
0.55
1/4
0.55
5/16
0.63
3/8
0.63
1/2
0.73
#10
0.60
1/4
0.60
5/16
0.60
3/8
0.60
7/16
0.60
1/2
0.60
1/4
0.76
5/16
0.76
L
1.37
1.35
0.89
1.58
1.54
1.09
1.31
1.30
0.80
1.31
1.30
0.80
1.42
1.42
0.92
1.42
1.42
0.92
1.62
1.59
1.11
1.66
1.66
1.02
1.66
1.66
1.02
1.66
1.66
1.02
1.66
1.66
1.02
1.82
1.80
1.17
1.82
1.80
1.17
1.78
1.80
1.12
1.78
1.80
1.12
T
Z
Die
Index
0.06 0.36
39
0.05 0.49
39
0.08 0.28
40
0.08 0.28
40
0.08 0.34
40
0.08 0.34
40
0.06 0.47
40
0.10
0.35
41
0.10
0.35
41
0.10
0.35
41
0.10
0.35
41
0.09 0.47
41
0.09 0.47
41
0.12
0.38
41
0.12
0.38
41
Installation Tooling (# crimps)
Wire Strip
Y29
35, 750
Dieless Tools Length
Die Type
Series
Series
MY28,
Nest
DV6L
UV6L
MY2911
1/2”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV6L
UV6L
MY2911
1/2”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV4L
UV4L
MY2911
1/2”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV4L
UV4L
MY2911
1/2”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV4L
UV4L
MY2911
1/2”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV4L
UV4L
MY2911
1/2”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV4L
UV4L
MY2911
1/2”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV2L
UV2L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV2L
UV2L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV2L
UV2L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV2L
UV2L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV2L
UV2L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV2L
UV2L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV1L
UV1L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV1L
UV1L
MY2911
5/8”
Indentor
Y29PL
Y34PLA
(1)
B-17
Small Terminals
Nickel Plated, SAE AS20659 Green Banded
Compression Ring Tongue Terminals
TYPE YAV (Continued)
Stud
Size
NOTE: Field bending straight lugs to achieve an
angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for
the connection.
Catalog
Number
SAEAS20659
YAV1CL216
YAV1CL21645
YAV1CL21690
YAV1CL250
YAV1CL25045
YAV1CL25090
YAV1CL234
YAV1CL23445
YAV1CL23490
YAV25L217
YAV25L21745
YAV25L21790
YAV25L251
YAV25L25145
YAV25L25190
YAV25L218
YAV25L21845
YAV25L21890
YAV25L252
YAV25L25245
YAV25L25290
YAV25L235
YAV25L23545
YAV25L23590
YAV26L253
YAV26L25345
YAV26L25390
YAV26L219
YAV26L21945
YAV26L21990
YAV26L220
YAV26L22045
YAV26L22090
YAV26L254
YAV26L25445
YAV26L25490
YAV26L236
YAV26L23645
YAV26L23690
YAV27L255
YAV27L25545
YAV27L25590
YAV27L221
YAV27L22145
YAV27L22190
216
—
—
250
—
—
234
—
—
217
—
—
251
—
—
218
—
—
252
—
—
235
—
—
253
—
—
219
—
—
220
—
—
254
—
—
236
—
—
255
—
—
221
—
—
B-18
Copper Conductor
Fig.
Code Aircraft
#
AWG
Cable
1
2
1
AN 1
3
1
2
1
AN 1
3
1
2
1
AN 1
3
1
2
1/0
AN 1/0
3
1
2
1/0
AN 1/0
3
1
2
1/0
AN 1/0
3
1
2
1/0
AN 1/0
3
1
2
1/0
AN 1/0
3
1
2
2/0
AN 2/0
3
1
2
2/0
AN 2/0
3
1
2
2/0
AN 2/0
3
1
2
2/0
AN 2/0
3
1
2/0
AN 2/0
2
3
1
2
3/0
AN 3/0
3
1
2
3/0
AN 3/0
3
L
C
Z
Dimensions
Stud
Size
C
3/8
0.76
7/16
0.86
1/2
0.84
1/4
0.83
5/16
0.83
3/8
0.83
7/16
0.88
1/2
0.88
1/4
0.93
5/16
0.93
3/8
0.93
7/16
0.93
1/2
0.93
5/16
1.03
3/8
1.03
L
1.78
1.80
1.12
1.91
1.92
1.26
1.91
1.92
1.26
1.97
1.97
1.23
1.97
1.97
1.23
1.97
1.97
1.23
2.03
2.01
1.29
2.03
2.01
1.29
2.26
2.22
1.38
2.26
2.22
1.38
2.26
2.22
1.38
2.26
2.22
1.38
2.26
2.22
1.38
2.39
2.37
1.50
2.39
2.37
1.50
T
Z
0.12
0.38
0.11
0.47
0.11
0.47
0.12
0.43
0.12
0.43
0.12
0.43
0.11
0.47
0.11
0.47
0.13
0.49
0.13
0.49
0.13
0.49
0.13
0.49
0.13
0.49
0.14
0.53
0.14
0.53
Installation Tooling (# crimps)
Wire Strip
Y29
35, 750
Die
Dieless Tools Length
Die Type
Series
Series
Index
MY28,
Nest
DV1L
UV1L
MY2911
5/8”
41
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV1L
UV1L
MY2911
5/8”
41
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV1L
UV1L
MY2911
5/8”
41
Indentor
Y29PL
Y34PLA
(1)
MY28,
Nest
DV25L
UV25L
MY2911
11/16”
43
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV25L
UV25L
MY2911
11/16”
43
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV25L
UV25L
MY2911
11/16”
43
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV25L
UV25L
MY2911
11/16”
43
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV25L
UV25L
MY2911
11/16”
43
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV26L
UV26L
MY2911
13/16”
44
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV26L
UV26L
MY2911
13/16”
44
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV26L
UV26L
MY2911
13/16”
44
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV26L
UV26L
MY2911
13/16”
44
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV26L
UV26L
MY2911
13/16”
44
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV27L
UV27L
MY2911
13/16”
45
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV27L
UV27L
MY2911
13/16”
45
Indentor Y29PR
Y34PA
(1)
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nickel Plated, SAE AS20659 Green Banded
Compression Ring Tongue Terminals
TYPE YAV (Continued)
Stud
Size
NOTE: Field bending straight lugs to achieve an
angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for
the connection.
Catalog
Number
SAEAS20659
YAV27L256
YAV27L25645
YAV27L25690
YAV27L222
YAV27L22245
YAV27L22290
YAV28L257
YAV28L25745
YAV28L25790
YAV28L223
YAV28L22345
YAV28L22390
YAV28L258
YAV28L25845
YAV28L25890
YAV28L224
YAV28L22445
YAV28L22490
YAV28L259
YAV28L25945
YAV28L25990
YAV28L260
YAV28L26045
YAV28L26090
YAV28L237
YAV28L23745
YAV28L23790
256
—
—
222
—
—
257
—
—
223
—
—
258
—
—
224
—
—
259
—
—
260
—
—
237
—
—
Copper Conductor
Fig.
Code Aircraft
#
AWG
Cable
1
2
3/0
AN 3/0
3
1
2
3/0
AN 3/0
3
1
2
4/0
AN 4/0
3
1
2
4/0
AN 4/0
3
1
2
4/0
AN 4/0
3
1
2
4/0
AN 4/0
3
1
2
4/0
AN 4/0
3
1
2
4/0
AN 4/0
3
1
2
4/0
AN 4/0
3
L
C
Z
Dimensions
Stud
Size
C
7/16
1.03
1/2
1.03
5/16
1.12
3/8
1.12
7/16
1.12
1/2
1.12
5/8
1.12
3/4
1.23
7/8
1.23
L
2.39
2.37
1.50
2.39
2.37
1.50
2.66
2.61
1.67
2.66
2.61
1.67
2.66
2.61
1.67
2.66
2.61
1.67
2.66
2.61
1.67
2.89
2.84
1.90
2.89
2.84
1.90
T
Z
0.14
0.53
0.14
0.53
0.15
0.61
0.15
0.61
0.15
0.61
0.15
0.61
0.15
0.61
0.14
0.78
0.14
0.78
Installation Tooling (# crimps)
Wire Strip
Y29
35, 750
Die
Dieless Tools Length
Die Type
Series
Series
Index
MY28,
Nest
DV27L
UV27L
MY2911
13/16”
45
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV27L
UV27L
MY2911
7/8”
45
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV28L
UV28L
MY2911
7/8”
46
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV28L
UV28L
MY2911
7/8”
46
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV28L
UV28L
MY2911
7/8”
46
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV28L
UV28L
MY2911
7/8”
46
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV28L
UV28L
MY2911
7/8”
46
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV28L
UV28L
MY2911
7/8”
46
Indentor Y29PR
Y34PA
(1)
MY28,
Nest
DV28L
UV28L
MY2911
7/8”
46
Indentor Y29PR
Y34PA
(1)
Note:
Bottom Stack Options (see Config “A”, “B”, or “C” bottom lug) may be available, please contact technical service.
Config A
(top: 90/straight)
(bottom: 45/straight)
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Config B
(45/45)
Config C
(90/90)
B-19
Small Terminals
Seamless Uninsulated Compression
Heavy Duty Ring Tongue
TYPES YAV / YAV-BOX
HYLUG™
SEAMLESS
BARREL
INSPECTION
HOLE
HYLUG™ type YAV is a seamless, heavy duty uninsulated compression ring tongue
terminal manufactured from pure electrolytic copper tubing and is for use on copper
commercial (code) cable, type AN aircraft cable and extra flexible conductors.
Because of its seamless design, the YAV HYLUG™ also accommodates solid
conductors.
BEVELED
ENTRY
The seamless tubing produces a double thick tongue and a strong connector for
demanding applications that require high reliability. Applications include industrials,
hospitals, electric utilities, aircraft, shipboard and marine, computers, steel mills,
mining equipment and other equipment that is subject to vibration or requiring
depandable electrical performance. The YAV HYLUG™ terminals meet the
requirements of SAE-AS7928.
CRIMP
ELECTRO-TIN
PLATED
DOUBLE THICK
TONGUE
Features & Benefits
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
YAV18T4BOX
YAV18L33BOX
YAV18T5BOX
YAV18T1BOX
YAV18BOX
YAV14L33BOX
YAV14T5BOX
YAV14T1BOX
YAV14L36BOX
YAV14BOX
YAV14T2BOX
YAV14T3BOX
YAV12G2BOX ■
YAV12G3BOX ■
YAV10T7BOX
YAV10T11BOX
YAV10L36BOX
YAV10BOX
YAV10T3BOX
YAV10T2BOX
YAV10T4BOX
YAV9CL36BOX
YAV9CT9BOX
YAV9CT4BOX
Wire
Range
22-18
Str.
and
Sol.
20-14
Str.
20-12
Sol.
† 14-12
Str.
14 Str.
12-10
Str.
and
Sol.
10-9
Str.
Stud
Size
3,4
• Manufactured from seamless pure electrolytic copper tubing to provide maximum
conductivity, low resistance and excellent ductility for crimping
• Seamless tubular crimp barrel design — No seams to split resulting in a very high
quality electrical connection, also can be used on solid conductor
• Double thick tongue structurally a very strong terminal tongue
• Produced from tubular copper, extra copper material assures the compression
connector will operate cooler than the conductors it connects
• Internally bevelled barrel for easy cable entry, especially for flexible conductors
• Inspection hole provides easy visual check for proper conductor insertion
• Electro-tin plated for a long lasting durable corrosion resistance
Dimensions
L Max.
Y Max.
0.59
0.54
0.63
0.55
0.76
0.61
0.76
0.61
6-8
SAEAS25036
—
—
—
—
C
0.19
0.25
0.31
0.31
8-10
—
0.31
0.76
0.61
0.24
YAV18
—
—
—
—
—
—
—
—
—
165
—
—
105
—
106
128
—
—
—
0.25
0.31
0.31
0.29
0.29
0.40
0.44
0.30
0.34
0.28
0.38
0.29
0.36
0.45
0.53
0.53
0.31
0.44
0.52
0.67
0.79
0.79
0.70
0.79
0.99
0.99
0.78
1.00
0.93
0.93
0.86
0.97
1.10
1.13
1.20
0.94
1.15
1.23
0.59
0.64
0.64
0.59
0.64
0.75
0.75
0.67
0.76
0.78
0.79
0.71
0.79
0.87
0.87
0.88
0.83
0.95
1.02
0.18
0.24
0.24
0.18
0.24
0.32
0.32
0.24
0.33
0.24
0.26
0.23
0.25
0.32
0.31
0.36
0.15
0.31
0.36
YAV14L33
YAV14T5
YAV14T1
YAV14L36
YAV14
YAV14T2
YAV14T3
YAV12G2
YAV12G3
YAV10T7*
YAV10T11
YAV10L36
YAV10*
YAV10T3
YAV10T2*
YAV10T4*
YAV9CL36
YAV9CT9
YAV9CT4
4-6
4-6
6-8
8-10
1/4
5/16
8-10
1/4
4-6
6-8
8-10
1/4
5/16
3/8
8-10
1/4
5/16
Z Min.
0.16
0.18
0.24
0.24
Bulk Catalog
Number
YAV18T4
YAV18L33
YAV18T5
YAV18T1
Installation
Tooling
Non-Ratchet:
Y10D, Y1022
Ratchet:
MR8G98, MR89Q,
Y8MRB1, MR20,
MRE1022B
Wire Strip
Length
9/32"
Non-Ratchet:
Y10D, Y1022
Ratchet:
MR8G98, MR89Q,
Y8MRB1, MR20,
MRE1022B
9/32”
Y10D, Y8MRB1,
M8ND w/N14HT
9/32”
Non-Ratchet:
Y10D, Y1022
Ratchet:
MR8G98, MR89Q♦,
Y8MRB1, MR20,
N10HT, N10HT24,
MRE1022B
7/16"
Ratchet:
MR89Q,
Y8MRB1
7/16”
■ Use #14 groove
† UL Listed for 14 Str. to #10 Sol. & Str. when installed with MR8G98 and Y8MRB1 tools only.
* Class 1 & 2 connectors
♦QPL Class II when installed with MR89Q tool
B-20
www.burndy.com
1-800-346-4175 (US)
Small Terminals
#8-4/0 Str. Copper Uninsulated Seamless
Compression Ring Tongue
TYPES YAV-L / YAV-LBOX
BEVELED
ENTRY
SEAMLESS
BARREL
HYLUG™
HYLUG™ Type YAV is a seamless, heavy duty uninsulated compression terminal
manufactured from electrolytic copper and is for use on Type AN aircraft cable,
extra flexible conductors and commercial (code) conductors. The seamless tubing
produces a double thick tongue and seamless barrel design provides a strong
connector for demanding applications requiring high reliability.
INSPECTION
HOLE
Applications include aircraft, industrials, hospitals, electric utilities, marine,
computers, and other equipment subject to vibration or requiring dependable
electrical performance. The YAV HYLUG™ terminals meet the requirements of SAEAS7928 and are listed per AS20659 for use with copper aircraft cable constructed in
accordance with SAE-AS29606.
CRIMP
ELECTRO-TIN
PLATED
DOUBLE THICK
TONGUE
The benefits of YAV-L connectors are the same as YAV connectors for stranded
conductors
NOTE: Field bending straight lugs to achieve an angular
connection will void UL Listing / CSA Certifications and
BURNDY will not be liable for the connection.
Catalog
Number
SAE Wire Range Stud
AS20659
(AWG/kcmil) Size
Dash No. †
YAV8CLBOX
YAV8CL1BOX
YAV8CL2BOX
YAV8CL3BOX
8-10
1/4
5/16
3/8
-107
-141
-108
-129
1/2
YAV8CL4BOX
YAV6CL1BOX
YAV6CLBOX
YAV6CL4BOX
YAV6CL2BOX
YAV6CL10BOX
YAV4CL3BOX
YAV4CLBOX
YAV4CL4BOX
YAV4CL2BOX
YAV4CL5BOX
YAV2CL1BOX
YAV2CL2BOX
YAV2CLBOX
YAV2CL4BOX
8
Aircraft
AN 8
Flex
5&6
Aircraft
AN 5 & 6
Flex
4
Aircraft
AN 4
Flex
2
Aircraft
AN 2
Flex
Dimensions (Inches)
Bulk
Catalog
Number
0.41
0.46
0.57
0.57
L
Y
Z
Max. Max. Max.
1.15 0.94 0.28
1.22 0.99 0.32
1.30 1.01 0.34
1.30 1.01 0.34
YAV8CL●
YAV8CL1●
YAV8CL2
YAV8CL3●
-142
0.73
1.52
1.14
0.48
YAV8CL4●
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
1/4
5/16
3/8
-130
-109
-131
-110
-143
-144
-111
-132
-112
-145
-113
-147
-114
0.46
0.50
0.58
0.60
0.74
0.55
0.55
0.63
0.63
0.73
0.69
0.69
0.69
1.31
1.28
1.43
1.43
1.64
1.37
1.37
1.48
1.48
1.68
1.72
1.72
1.72
1.06
1.06
1.13
1.13
1.26
1.11
1.11
1.17
1.17
1.30
1.37
1.37
1.37
0.29
0.29
0.35
0.36
0.49
0.28
0.28
0.33
0.33
0.47
0.35
0.35
0.35
YAV6CL1●
YAV6CL●
YAV6CL4●
YAV6CL2●
YAV6CL10
YAV4CL3●
YAV4CL
YAV4CL4●
YAV4CL2●
YAV4CL5
YAV2CL1●
YAV2CL2●
YAV2CL●
1/2
-133
0.77 1.88
1.49
0.46
YAV2CL4
C
Installation Tooling
Wire
HYPRESS™
Strip
Die
HYTOOL™ ■
Y29
35, 750 Length
Index
Series Series ▲
Non-Ratchet:
MY29-1
Ratchet:
MR4C, MR89Q,
Y8MRB1, M8ND
w/ N8CT Die Set
Non-Ratchet:
MY28,
MY2911
Ratchet:
MR4C
Non-Ratchet:
MY28,
MY2911
Ratchet:
MR4C
Non-Ratchet:
MY28,
MY2911
38
DV8L1
Nest
Y29PL
Indentor
(1) Crimp
♦UV8L
Nest
Y34PL
Indentor
(1) Crimp
1/2"
39
DV6L
Nest
Y29PL
Indentor
(1) Crimp
♦UV6L
Nest
Y34PLA
Indentor
(1) Crimp
1/2"
40
DV4L
Nest
Y29PL
Indentor
(1) Crimp
♦UV4L
Nest
Y34PLA
Indentor
(1) Crimp
1/2"
41
DV2L
Nest
Y29PL
Indentor
(1) Crimp
♦UV2L
Nest
Y34PLA
Indentor
(1) Crimp
5/8"
† Class 1.
● Available in (90°) right angle design. Suffix “RS” replaces suffix “L”.
▲Use Y35P3 Indentor Adapter with 35 Series tools
■ Bench Mount Adaptor (Catalog Number: BMYBCHMT) is available for MY Series HYTOOL™
Add “NK” sufix for nickel plated terminals for high temperature applications up to 650° F continuous service and 750° intermittent service
♦QPL Class II tooling
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-21
Small Terminals
#8-4/0 Str. Copper Uninsulated Seamless
Compression Ring Tongue
TYPES YAV-L / YAV-LBOX (Continued)
BEVELED
ENTRY
SEAMLESS
BARREL
INSPECTION
HOLE
NOTE: Field bending straight lugs to achieve an angular
connection will void UL Listing / CSA Certifications and
BURNDY will not be liable for the connection.
CRIMP
ELECTRO-TIN
PLATED
Catalog
Number
YAV1CL1BOX
YAV1CL2BOX
YAV1CLBOX
YAV1CL3BOX
YAV25L1BOX
YAV25L2BOX
YAV25LBOX
YAV25L3BOX
YAV25L4BOX
YAV26L1BOX
YAV26L2BOX
YAV26LBOX
YAV26L3BOX
YAV26L12BOX
YAV27LBOX
YAV27L1BOX
Wire Range
(AWG/kcmil)
1
Aircraft
AN 1
Flex
1/0
Aircraft
AN 1/0
Flex
2/0
Aircraft
AN 2/0
Flex
YAV27L15BOX
3/0
Aircraft
AN 3/0
Flex
YAV28L53BOX
YAV28LBOX
YAV28L12BOX
YAV28L13BOX
4/0
Aircraft
AN 4/0
Flex
YAV28L14BOX
SAE Stud AS20659
Size
Dash
No. †
DOUBLE THICK
TONGUE
Dimensions (Inches)
Bulk
Catalog
Number
1/4
5/16
3/8
-115
-149
-116
L
Max.
0.76 1.84
0.76 1.84
0.76 1.84
1/2
-134
0.86 1.97
1.54
0.46
YAV1CL3
1/4
5/16
3/8
1/2
5/8
1/4
5/16
3/8
1/2
5/8
3/8
1/2
-117
-151
-118
-135
—
-153
-119
-120
-136
—
-121
-122
0.83
0.83
0.83
0.88
0.88
0.93
0.93
0.93
0.93
0.93
1.03
1.03
2.01
2.03
2.03
2.09
2.31
2.32
2.32
2.32
2.32
2.52
2.45
2.45
1.61
1.61
1.61
1.64
1.80
1.85
1.85
1.85
1.85
1.99
1.93
1.93
0.43
0.43
0.43
0.46
0.62
0.48
0.48
0.48
0.48
0.62
0.52
0.52
YAV25L1
YAV25L2
YAV25L ●
YAV25L3 ●
YAV25L4
YAV26L1
YAV26L2
YAV26L ●
YAV26L3 ●
YAV26L12
YAV27L ●
YAV27L1
5/8
—
1.03 2.60
2.03
0.62
YAV27L15
1/4
3/8
1/2
5/8
—
-123
-124
-159
1.12
1.12
1.12
1.12
2.28
2.72
2.72
2.72
1.83
2.16
2.16
2.16
0.28
0.60
0.60
0.60
YAV28L53
YAV28L
YAV28L12
YAV28L13
3/4
-160
1.23 2.95
2.33
0.78
YAV28L14
C
Y
Max.
1.45
1.45
1.45
Z
Max.
0.38
0.38
0.38
YAV1CL1 ●
YAV1CL2 ●
YAV1CL
Installation Tooling
HYPRESS™
■
Die
Y29
35, 750
HYTOOL™ Index
Series
Series ▲
Non-Ratchet:
MY28,
MY2911
Wire
Strip
Length
42
DV1L
Nest
Y29PL
Indentor
(1) Crimp
♦UV1L
Nest
Y34PLA
Indentor
(1) Crimp
5/8"
43
DV25L
Nest
Y29PR
Indentor
(1) Crimp
♦UV25L
Nest
Y34PA
Indentor
(1) Crimp
11/16"
44
DV26L
Nest
Y29PR
Indentor
(1) Crimp
♦UV26L
Nest
Y34PA
Indentor
(1) Crimp
13/16"
—
♦UV27L
Nest
Y34PA
Indentor
(1) Crimp
13/16"
—
♦UV28L
Nest
Y34PA
Indentor
(1) Crimp
7/8"
45
46
† Class 1.
● Available in (90°) right angle design. Suffix “RS” replaces suffix “L”.
▲Use Y35P3 Indentor Adapter with 35 Series tools
■ Bench Mount Adaptor (Catalog Number: BMYBCHMT) is available for MY Series HYTOOL™
Add “NK” sufix for nickel plated terminals for high temperature applications up to 650° F continuous service and 750° intermittent service
♦QPL Class II tooling
B-22
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Seamless Uninsulated Compression
Ring Tongue with Shroud
TYPES YAV-H / YAV-H BOX
The Type YAV-H HYLUG™ is a seamless heavy duty uninsulated compression ring
tongue terminal with a shroud for an insulation grip and cable support. They are
manufactured from pure electrolytic copper tubing for use on copper commercial
(code) cable, Type AN aircraft cable and extra flexible conductors.
HYLUG™
The seamless design produces a double thick tongue and the seamless barrel
provides a strong highly reliable connection. Meets the requirements of SAEAS7928. The benefits of the Type YAV apply to the YAV-H HYLUG™
Features & Benefits
•
•
Shroud/insulation grip cable support and strain relief protects the wire against
breaking under vibration or flexing conditions
Electro-tin plated to provide long-lasting corrosion resistance
NOTE: Field bending straight lugs to achieve an angular
connection will void UL Listing / CSA Certifications and
BURNDY will not be liable for the connection.
Max.
Insul. Dia.
Accom.
Dimensions
Wire Range
AWG, AN,
Aircraft
Stud
Size
YAV18HBOX
22-18
8 - 10
0.120"
0.31
0.88
0.76
0.24
YAV18H
YAV14H1BOX
16-14
6-8
0.150"
0.31
0.92
0.80
0.24
YAV14H1
0.31
0.95
0.80
0.24
YAV14H
0.42
1.14
0.90
0.32
YAV14H2
0.31
1.00
0.90
0.24
YAV10H25
0.38
1.05
0.91
0.24
YAV10H
0.47
1.22
0.99
0.32
YAV10H3
Catalog
Number
YAV14HBOX
YAV14H2BOX
20-14
YAV10H25BOX
YAV10HBOX
YAV10H3BOX
8 - 10
1/4
0.150"
6-8
12-10
8 - 10
1/4
0.192"
C
L Max. Y Max. Z Min.
Bulk Catalog
Number
Installation
Tooling
Plier:
Y10D, Y1022*
Ratchet:
MR8G98,
MR89Q,
Y8MRB1*,
MR20, M8ND,
MRE1022B
Dies
M8ND,
with
N14HT,
N14HT5
Die
M8ND,
N10HT24
Wire
Strip
Length
9/32"
9/32"
9/32"
7/16"
* For conductor crimp only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-23
Small Terminals
Nylon Insulated
Compression Ring Tongue
TYPES YAEV / YAEV-L
INSULUG™
600 Volts Max., 105°C, Max.
The INSULUG™ type YAEV is designed for very demanding high vibration
applications encountered in aircraft and aboard ships as well as motor lead
applications in hospitals, industrials and generating plants. The nylon insulated
seamless, electrolytic copper barrel with double thick tongue provides an extra
strong insulated connection. The terminal is rated 105°C and meets SAE-AS7928
requirements.
COLOR CODED
NYLON INSULATION
INSPECTION
HOLE
RING
TONGUE
SEAMLESS
BARREL
TIN PLATED
Features & Benefits
DOUBLE THICK
TONGUE
• Double thick tongue for maximum reliability and electrical capacity plus an extra
strong terminal tongue
• Manufactured from one-piece pure electrolytic copper — high conductivity,
low resistance with no seams to split plus ductility for excellent crimp forming
properties
• Electro-tin plated to provide long-lasting corrosion resistance
• Nylon insulation is locked in place — Insulation will not move or twist off
• 300 volt nylon insulation providing high dielectric strength and stability in demanding oily evironmental conditions
• Color Coded providing quick, easy wire size connector selection
NOTE: Field bending straight lugs to achieve an angular connection will void UL
Listing / CSA Certifications and BURNDY will not be liable for the connection.
Wire
Strip
Length
C
Z Min.
Y Max.
L Max.
8-10
0.31
0.24
0.77
0.91
YAEV18
Ratchet:
MR8D94,
MRE1022NV
1/4"
8-10
0.31
0.24
0.81
0.94
YAEV14
Ratchet:
MR8D94,
MRE1022NV
1/4"
YAEV10T7BOX
4-6
0.30
0.24
0.95
1.12
YAEV10T7
YAEV10T11BOX
6-8
0.37
0.26
0.97
1.16
YAEV10T11
8-10
0.37
0.26
0.97
1.16
YAEV10
8-10
0.30
0.18
0.89
1.04
YAEV10L36
5/16"
1/4
0.47
0.38
1.12
1.30
YAEV10T3
YAEV10T2BOX
5/16
0.53
0.31
1.12
1.36
YAEV10T2
Ratchet:
MR8D94
MR833T1
M8ND with
N10ET9 Die
MR4 10M
MRE1022NV
YAEV10T4BOX
3/8
0.56
0.35
1.12
1.38
YAEV10T4
Wire Range
AWG, AN
Aircraft
Stud
Size
YAEV18BOX
22-18
Max. Insul.
Dia. Accom.: .125
Color Code: Red
YAEV14BOX
18-14 AN, 16-14 AWG
Max. Insul.
Dia. Accom.: .154
Color Code: Blue
YAEV10BOX
YAEV10L36BOX
YAEV10T3BOX
B-24
Installation
Tooling
Bulk
Catalog
Number
Catalog
Number
12-10
Max. Insul.
Dia. Accom.: .209
Color Code: Yellow
Dimensions
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated
Compression Ring Tongue
TYPES YAEV / YAEV-L (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
YAEV8CL14BOX
YAEV8CL1BOX
YAEV8CL2BOX
YAEV8CL3BOX
YAEV8CL4BOX
Wire Range
AWG, AN
Aircraft
8 Str. Max. Insul.
Dia. Accom.: .258
Color Code: Red
YAEV8CLBOX
YAEV6CL1BOX
YAEV6CLBOX
YAEV6CL4BOX
—
YAEV6CL10BOX
YAEV4CL3BOX
YAEV4CLBOX
YAEV4CL4BOX
—
—
YAEV2CL3BOX
YAEV2CL1BOX
YAEV2CL2BOX
YAEV2CLBOX
—
—
—
YAEV1CLBOX
—
—
—
—
—
—
—
—
YAEV26LBOX
YAEV26L3BOX
6 Str.
Max. Insul.
Dia. Accom.: .313
Color Code:
Blue
4 Str.
Max. Insul.
Dia. Accom.: .374
Color Code:
Yellow
2 Str.
Max. Insul.
Dia. Accom.: .459
Color Code:
Red
1 Str.
Max. Insul.
Dia. Accom.: .516
Color Code:
White
1/0 Str.
Max. Insul.
Dia. Accom.: .564
Color Code:
Blue
2/0 Str.
Max. Insul.
Dia. Accom.: .628
Color Code:
Yellow
Stud AS25036Size
No.
Dimensions
C
Z Min. Y Max. L Max.
Bulk
Catalog
Number
8
1/4
5/16
3/8
1/2
—
-116
-117
-118
—
0.41
0.46
0.57
0.57
0.73
0.28
0.32
0.34
0.34
0.48
1.18
1.23
1.25
1.25
1.39
1.40
1.47
1.54
1.54
1.77
YAEV8CL14
YAEV8CL1
YAEV8CL2
YAEV8CL3
YAEV8CL4
10
-115
0.41
0.28
1.18
1.40
YAEV8CL
8-10
1/4
5/16
3/8
1/2
8-10
1/4
5/16
3/8
1/2
10
1/4
5/16
3/8
1/2
1/4
-119**
-120**
-121**
-122**
—
—
-123
-124
-125
—
—
-126
—
-127
-128
-129
0.48
0.48
0.60
0.60
0.73
0.55
0.55
0.63
0.63
0.73
0.69
0.69
0.69
0.69
0.77
0.76
0.29
0.29
0.36
0.36
0.47
0.28
0.28
0.34
0.34
0.47
0.35
0.35
0.35
0.35
0.47
0.38
1.33
1.33
1.39
1.39
1.53
1.40
1.37
1.43
1.43
1.56
1.72
1.61
1.68
1.69
1.80
1.63
1.56
1.56
1.68
1.68
1.91
1.62
1.62
1.74
1.74
1.92
2.03
2.03
2.03
2.03
2.16
2.14
5/16
—
0.76
0.38
1.71
2.14
YAEV6CL1**
YAEV6CL**
YAEV6CL4**
YAEV6CL2**
YAEV6CL10
YAEV4CL3
YAEV4CL
YAEV4CL4
YAEV4CL2
YAEV4CL5
YAEV2CL3
YAEV2CL1
YAEV2CL2
YAEV2CL
YAEV2CL4
YAEV1CL1
YAEV1CL2
3/8
-130
0.76
0.38
1.72
2.14
YAEV1CL
1/2
-131
0.86
0.47
1.86
2.27
YAEV1CL3
1/4
5/16
3/8
1/2
5/8
1/4
5/16
-132
—
-133
-134
—
—
-135
0.83
0.83
0.83
0.88
0.88
0.93
0.93
0.43
0.43
0.43
0.47
0.63
0.49
0.49
1.97
1.97
1.97
2.02
2.17
2.19
2.19
2.40
2.40
2.40
2.46
2.67
2.72
2.72
YAEV25L1
YAEV25L2
YAEV25L
YAEV25L3
YAEV25L4
YAEV26L1
YAEV26L2
3/8
-136
0.93
0.49
2.19
2.72
YAEV26L
1/2
-137
0.93
0.49
2.27
2.72
YAEV26L3
Installation
Tooling
Ratchet:
M8ND with
N8CET2 Die
Non-Ratchet:
MY286*
Hydraulic:
35, 750 Series
with U8CET
Die Set
Non-Ratchet:
MY286*
Hydraulic:
35, 750 Series
with
U6CET Die Set
Non-Ratchet:
MY286*
Hydraulic:
35, 750 Series
with
U4CET Die Set
HYPRESS™
Y29 Series
Nest
Wire
Strip
Indentor Length
DEV8L
Y29PLE1
7/16"
DEV6L
Y29PLE1
1/2"
DEV4L
Y29PLE1
1/2"
Non-Ratchet:
MY286*
Hydraulic:
DEV2L
35, 750 Series
with
U2CET Die Set
Non-Ratchet:
MY286*
Hydraulic:
DV26L
35, 750 Series
with
U1CET Die Set
Non-Ratchet:
MY286*
Hydraulic:
DEV25L
35, 750 Series
with
U25ET Die Set
Non-Ratchet:
MY286*
Hydraulic:
DEV26L
35, 750 Series
with
U26ET Die Set
Y29PLE
5/8"
Y29PLE
5/8"
Y29PLE
11/16"
Y29PLE
13/16"
† Additional terminal stud sizes available.
* Bench Mount Adaptor (Catalog Number: BMYBCHMT) is available for MY Series HYTOOL™
** NOTE: Add suffix “M” to cat. number to conform to AS25036 - standard for these items only
(example: YAEV6C-L1M). See above. Contact BURNDY® for UL Listed products.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-25
Small Terminals
Heavy Duty Right Angle
Compression Terminals
TYPES YAV-R, YAV-RS
Factory formed right angle HYLUG™ connectors made of seamless pure copper
tubing. These rugged terminals withstand the most severe applications. Inspection
hole in barrel permits visual check of wire insertion. Tin plated to resist corrosion.
Meets requirements of SAE-AS7928.
HYLUG™
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Dimensions
Catalog
Number
Wire Range
(AWG/kcmil)
Stud
Size
C
L Max.
Y Max.
Z Min.
N
YAV18R
YAV14RL33
22-18
8-10
4-6
0.31
0.25
0.34
0.37
0.46
0.45
0.25
0.21
0.16
0.12
8-10
0.31
0.36
0.48
0.25
0.16
20-14
YAV14R
YAV10R
12-10
8-10
0.38
0.53
0.46
0.25
0.19
YAV10R3BOX
12-10
1/4
0.47
0.55
0.50
.28
0.23
Catalog
Number
Wire Range
AWG, AN,
Aircraft
YAV8CRS
Stud
Size
Dimensions in Inches
C
L Max. Y Max. Z Min.
N
8-10
0.41
0.95
0.62
0.25
0.20
1/4
0.41
0.95
0.65
0.28
0.20
YAV8CRS3
3/8
0.56
0.95
0.71
0.34
0.31
YAV6CRS1
YAV6CRS
YAV6CRS4
YAV6CRS2
YAV4CRS3
YAV4CRS
YAV4CRS4
YAV4CRS2
YAV2CRS1
YAV2CRS2
YAV2CRS
YAV1CRS1
YAV1CRS2
YAV25RS
YAV25RS3
YAV26RS
YAV26RS3
YAV27RS
YAV28RS
8-10
1/4
5/16
3/8
8-10
1/4
5/16
3/8
1/4
5/16
3/8
1/4
5/16
3/8
1/2
3/8
1/2
3/8
3/8
0.50
0.50
0.59
0.59
0.53
0.53
0.62
0.62
0.68
0.68
0.68
0.73
0.73
0.81
0.88
0.92
0.92
1.02
1.12
0.98
0.98
0.98
0.98
1.00
1.00
1.00
1.00
1.27
1.27
1.27
1.31
1.31
1.35
1.35
1.58
1.58
1.61
1.75
0.67
0.67
0.73
0.73
0.70
0.70
0.77
0.77
0.82
0.82
0.82
0.88
0.88
1.01
1.04
1.00
1.00
1.12
1.15
0.28
0.28
0.34
0.34
0.28
0.28
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.44
0.47
0.47
0.47
0.47
0.47
0.25
0.25
0.31
0.31
0.25
0.25
0.31
0.31
0.33
0.33
0.33
0.33
0.33
0.39
0.44
0.39
0.39
0.48
0.48
YAV8CRS1
8
6
4
2
1
1/0
2/0
3/0
4/0
Wire
Strip
Length
Installation
Tooling
Non-Ratchet:
Y10D
Ratchet:
Y8MRB1, MR20,
MR8G98, MR89Q
Installation Tooling
HYPRESS™
Y29 Series
Aircraft
Nest
Indentor
DV8L*
1/4
5/16
5/16
Wire
Tool ▲
Strip
Index
Length Number
7/16
DV6L
38
39
Y29PL
1/2
DV4L
40
MY28
MY2911
DV2L
5/8
DV1L
DV25L
DV26L
—
41
42
Y29PR
—
11/16
43
13/16
44
7/8
45
46
* For aircraft applications (Flex\ible Cable) use die DV8L1
▲ See Present Installation Tool Index
B-26
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated Right Angle
Compression Terminals
TYPE YAEV-RS
600 Volts Max.; 105° C Max.
Factory formed right angle INSULUG™ connectors made of seamless pure copper
tubing. These rugged terminals withstand the most severe applications. Inspection
hole in barrel permits visual check of wire insertion. Meets requirements of SAEAS7928.
INSULUG™
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
YAEV8CRS
YAEV8CRS1
YAEV6CRS1
YAEV6CRS
YAEV4CRS
YAEV4CRS2
YAEV2CRS1
YAEV2CRS
YAEV1CRS2
YAEV1CRS
YAEV25RS
YAEV26RS
Wire Range
8
Max. Insul. Dia.: .258"
Sleeve Color: Red
6
Max. Insul. Dia.: .313"
Sleeve Color: Blue
4
Max. Insul. Dia.: .374"
Sleeve Color: Yellow
2
Max. Insul. Dia.: .459"
Sleeve Color: Red
1
Max. Insul. Dia.: .516"
Sleeve Color: White
1/0
Max. Insul. Dia.: .564"
Sleeve Color: Blue
2/0
Max. Insul. Dia.: .628"
Sleeve Color: Yellow
Stud
Size
N
C
8-10
0.20
0.41
0.25
0.82
1.25
1/4
0.25
0.41
0.28
0.84
1.25
8-10
0.25
0.50
0.28
0.88
1.28
1/4
0.25
0.50
0.28
0.88
1.28
1/4
0.25
0.53
0.28
0.95
1.28
3/8
0.31
0.62
0.34
1.02
1.28
1/4
0.33
0.68
0.34
1.13
1.59
3/8
0.33
0.68
0.34
1.13
1.59
5/16
0.33
0.73
0.34
1.13
1.65
3/8
0.33
0.73
0.34
1.22
1.65
3/8
0.39
0.81
0.44
1.46
3/8
0.39
0.92
0.47
1.48
Z Min. Y Max. L Max.
Installation Tooling
HYPRESS™ Y29 Series
HYTOOL™
Nest
Indentor
Wire Strip
Length
A
DEV8L
Y29PLE1
7/16"
B
DEV6L
Y29PLE1
1/2"
C
DEV4L
Y29PLE1
1/2"
D
DEV2L
Y29PLE
5/8"
E
DV26L
Y29PLE
5/8"
1.88
F
DEV25L
Y29PLE
11/16"
2.06
G
DEV26
Y29PLE
13/16"
A
B
C
D
E
F
G
Ratchet:
M8ND
with
N8CET2 Die
Non-Ratchet:
MY286††
Hydraulic:
35, 750 Series with
U8CET Die Set
Non-Ratchet:
MY286††
Hydraulic:
35, 750 Series with
U6CET
Die Set
Non-Ratchet:
MY286††
Hydraulic:
35, 750 Series with
U4CET
Die Set
Non-Ratchet:
MY286††
Hydraulic:
35, 750 Series with
U2CET
Die Set
Non-Ratchet:
MY286††
Hydraulic:
35, 750 Series with
U1CET
Die Set
Non-Ratchet:
MY286††
Hydraulic:
35, 750 Series with
U25ET
Die Set
Non-Ratchet:
MY286††
Hydraulic:
35, 750 Series with
U26ET
Die Set
†† Bench Mount Adaptor (Catalog Number: BMYBCHMT) is available for MY Series HYTOOL™
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-27
Small Terminals
Flag-Type Ring Tongue
Compression Terminals
TYPE YBM
Made of pure electrolytic copper for maximum conductivity and ductility. Seamless
extrusion tin plated to resist corrosion.
HYLUG™
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Wire Range
Catalog*
Number
YBM8C
YBM8CT2
YBM8CT4
YBM6CL9
YBM6CL
YBM6CL2
YBM6CL3
YBM4CL4
YBM4CL
YBM4CL1
YBM4CL2
YBM2CL1
YBM2CL2
YBM2CL
YBM1CL3
YBM1CL
YBM25L1
YBM25L2
YBM25L
YBM26L
Flex
8
Class I, K,
DLO (37/24)
Dimensions in Inches
Stud
Code Size
8
6
Class I,
DLO (81/24)
6
4
Class I,
DLO (105/24)
4
2
Class I,
DLO (150/24)
2
1
Class I,
DLO (225/24)
1/0
Class I,
DLO (275/24)
2/0
Class I,
DLO (325/24)
1
—
—
■
C
Z
Y
L
Max. Min. Approx. Max. HYTOOL™
8-10
0.47
0.33
0.59
1.01
1/4
0.53
0.36
0.62
1.07
3/8
0.66
0.42
0.68
1.19
8-10
1/4
5/16
3/8
8-10
1/4
5/16
3/8
1/4
0.53
0.53
0.59
0.66
0.53
0.53
0.59
0.66
0.66
0.36
0.36
0.42
0.42
0.36
0.36
0.42
0.42
0.36
0.64
0.64
0.70
0.70
0.69
0.69
0.75
0.75
0.73
1.09
1.12
1.21
1.24
1.18
1.21
1.3
1.33
1.28
5/16
0.66
0.42
0.79
1.38
3/8
0.66
0.42
0.79
1.35
1/2
0.91
0.61
1.00
1.78
3/8
0.66
0.49
0.88
1.53
1/4
0.72
0.42
0.86
1.49
5/16
0.72
0.45
0.88
1.56
3/8
0.72
0.49
0.92
1.62
3/8
0.84
0.49
0.98
1.71
■Installation Tooling
HYPRESS™
35, 750 Series
Y29 Series
Nest
Indentor
Nest
Indentor
Wire
Strip
Length
7/16"
DV8B
UV8B1
Y29PBL
DV6BL1
1/2"
Y29PBL
UV6B1
9/16"
1/2"
9/16"
5/8"
1/2"
DV4BL
Y29PBL
MY28
DV2BL
UV4B1
Y29PL
UV2B1
Y29PA
Y29PL
5/8"
1"
—
DV1BL
9/16"
5/8"
—
5/8"
5/8”
DV25BL1
UV25B1
Y29PA1
UV26B1
Y29PA1
3/4"
Y29PR
DV26L
13/16"
* Lead Plated available, contact factory.
■ UL Listed with MY28 and Y29 series tools only.
B-28
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated Compression Fork Tongue
Compression Terminals
TYPES T-F / YAD-F
Type T-F is constructed in the same manner as the type “T” and employs a fork
tongue. The fork permits rapid installation of the terminal under a screw head without
completely removing the screw. Two or more terminals may be stacked easily on a
common stud.
HYLUG™
Features & Benefits
• Fork tongue design for faster installation
• Screw needs only to be loosened (not completely removed) for termination
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Stud
Size
C
L Max
Y Max
Z Min
Bulk Catalog
Number
T186F
#4 - #6
0.28
0.68
0.55
0.25
YAD186F
T188F
#6 - #8
0.31
0.74
0.57
0.27
YAD188F
#8 - #10
0.37
0.74
0.58
0.29
YAD1810F
T1814F
1/4
0.47
0.92
0.69
0.39
YAD1814F
T146F
#4 - #6
0.28
0.68
0.55
0.25
YAD146F
T148F
#6 - #8
0.31
0.74
0.57
0.27
YAD148F
#8 - #10
0.37
0.74
0.58
0.29
YAD1410F
T1414F
1/4
0.47
0.92
0.69
0.39
YAD1414F
T106F
#4 - #6
0.28
0.74
0.61
0.25
YAD106F
T108F
#6 - #8
0.31
0.80
0.63
0.27
YAD108F
#8 - #10
0.41
0.87
0.68
0.32
YAD1010F
1/4
0.50
1.00
0.75
0.39
YAD1014F
Catalog
Number
T1810F
T1410F
T1010F
T1014F
Wire Range
22 AWG-18 AWG
20 AWG-14 AWG
14 AWG-10 AWG (Str.)
12 AWG-10 AWG (Sol.)
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Installation Tooling
Wire Strip
Length
Non-Ratchet:
Y10D, Y1022
Ratchet:
MRE1022B,
MR8G98, Y8MRB1, MR20
9/32
Non-Ratchet:
Y10D, Y1022
Ratchet:
MRE1022B,
MR8G98, Y8MRB1, MR20
9/32
Non-Ratchet:
Y10D, Y1022
Ratchet:
MRE1022B,
MR8G98, Y8MRB1, MR20
11/32
B-29
Small Terminals
Seamless Uninsulated Fork Tongue
Compression Terminals
TYPES YAV-T-F / YAV-T-F BOX
The Type YAV-T-F HYLUG™ is a seamless heavy duty uninsulated compression
fork-tongue terminal manufactured from electrolytic copper for use on copper
commercial (code) cable, Type AN aircraft cable and extra flexible conductors.
HYLUG™
INSPECTION
HOLE
SEAMLESS
BARREL
The seamless design produces a double thick tongue and the seamless barrel
provides a strong highly reliable connection.
BEVELED
ENTRY
All the benefits of the Type YAV apply for the same wire sizes.
CRIMP
ELECTRO-TIN
PLATED
Features & Benefits
WIRE SIZE
DOUBLE THICK
FORK TONGUE
• Fork tongue allows installation of compression terminal under screw head
without complete removal of the screw
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog Number
Wire
Range
Stud
Size
C
L
Y
Z
Bulk
Catalog
Number
YAV18T19FBOX
22-18
#4-#6
0.31
0.84
0.55
0.25
YAV18T19F
YAV18T21FBOX
20-18
#8-#10
0.37
0.84
0.55
0.25
YAV18T21F
#4-#6
0.31
0.84
0.57
0.25
YAV14T32F
#8-#10
0.37
0.82
0.60
0.26
YAV14T34F
#8-#10
0.36
0.99
0.69
0.26
YAV10T21F
1/4
0.47
1.03
0.75
0.34
YAV10T23F
YAV14T32FBOX
YAV14T34FBOX
YAV10T21FBOX
YAV10T23FBOX
B-30
20-14
12-10
Wire
Strip
Length
Installation
Tooling
Non-Ratchet:
Y10D, Y1022
Ratchet:
MR8G98, MR89Q, MR20,
Y8MRB1, MRE1022B
9/32"
7/16"
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Polyvinylchloride Insulated Fork Tongue
Compression Terminals
TYPES TP-F / BA-EF
600 Volts Max.; 105° C Max.
VINYLUG™
The Type TP-F is a fork tongue variation of the TP design and makes installation
easier.
Features & Benefits
• Fork tongue design for faster installation
• Screw needs only to be loosened (not completely removed) for termination
EXPANDED SHROUD
INSULATION CRIMP
WIRE
CRIMP
SMOOTH
ENTRY
WIRE SIZE
RANGE
FORK
TONGUE
TIN
PLATED
Catalog
Number
TP162F
TP166F
TP168F
TP1610F
TP142F
TP146F
TP148F
TP1410F
TP106F
TP108F
TP1010F
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
COLOR CODED
INSULATION
DEEP “V”
SERRATIONS
Wire
Range
22 - 16
Max. Insul. Dia.
Accom.: 0.15
Color Code: Red
16 - 14
Max. Insul. Dia.
Accom.: 0.18
Color Code: Blue
12 - 10
Max. Insul. Dia.
Accom.: 0.26
Color Code: Yellow
Dimensions
C
L.
Max
Y
Max.
Z
Min.
Bulk
Catalog
Number •
#1- #2
0.17
0.75
0.66
0.23
BA16EF2
#4-#6
0.28
0.80
0.66
0.23
BA16EF6
#6 - #8
0.31
0.86
0.69
0.26
BA16EF8
#8 - #10
0.41
0.95
0.75
0.31
BA16EF10
#1 - #2
0.17
0.75
0.66
0.23
BA14EF2
#3 - #6
0.28
0.80
0.66
0.23
BA14EF6
#6 - #8
0.31
0.86
0.69
0.26
BA14EF8
#8 - #10
0.41
0.95
0.75
0.31
BA14EF10
#3 - #6
0.28
0.95
0.81
0.26
BA10EF6
#6 - #8
0.31
0.98
0.81
0.26
BA10EF8
#8 - #10
0.41
1.07
0.87
0.31
BA10EF10
Stud
Size
Installation
Tooling
Plier Type:
Y1022
Ratchet Tool:
MRE1022NV
MR8891
Plier Type:
Y1022
Ratchet Tool:
MRE1022NV
MR8891
MRE1022NV,
MR15, M8ND
with N10ET23
Tape Mounted
Catalog
Number
2000/Reel
BA16EF2M
BA16EF6M
BA16EF8M
BA16EF10M
—
—
BA14EF8M
BA14EF10M
*BA10EF6M
*BA10EF8M
*BA10EF10M
Tape Fed
Installation
Tooling
Wire
Strip
Length
OEM175TFM
with
TFM2218NV
Die
13/64"
OEM175TFM
with
TFM1614NV
Die
13/64"
OEM175TFM
with
TFM1210NV
Die
19/64"
•
UL Listed and CSA Certified with MR8891 and MR15 only
* 1000/Box
MRE1022NV Ergonomic Hand Tool perfect for use with the TP-F; suitable for most
nylon and vinyl insulated small terminals. MRE1022B is designed for use with bare
(uninsulated) terminals. Part of the BURNDY Engineered System of coordinating
connectors, tools and dies for a quality, reliable, repeatable connection.
See the Tooling section for more information on this and other BURNDY Tools.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-31
Small Terminals
Nylon Insulated Fork Tongue
Compression Terminals
TYPES TN-F / YAES-F
600 Volts Max.; 105° C Max.
INSULUG™
The Type TN-F, nylon insulated fork tongue terminal has the same high quality as
the TN. It is designed to meet the heavy-duty requirements of industrial and utility
applications.
Used on both power and control circuits for wire sizes #26 AWG through #10 AWG.
The TN-F provides high dielectric strength and stability in oily conditions.
The TN-F is identical to the TN with the addition of a fork tongue which allows
installation without complete removal of its supporting screw.
Features & Benefits
WIRE CRIMP
BRAZED
SEAM
INSULATION
CRIMP
SMOOTH
FUNNEL
ENTRY
• Fork tongue design for faster installation
• Screw needs only to be loosened (not completely removed) for termination
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
FORK
TONGUE
TIN
PLATED
DEEP “V”
SERRATIONS
Dimensions
Catalog
Number
Wire
Range
Stud
Size
C
L Max.
Y Max.
Z Min.
Bulk
Catalog
Number
TN202F*
26-20 Max. Insul.
Dia. Accom.: 0.10
Color Code: Amber
#1 - #2
0.18
0.76
0.65
0.24
—
#4-#6
0.28
0.80
0.70
0.28
—
#3 - #4
0.23
0.75
0.65
0.24
—
#4 - #6
0.28
0.79
0.65
0.24
YAES18N1F
#6 - #8
0.31
0.84
0.67
0.26
YAES18N49F
#8 - #10
0.37
0.84
0.68
0.27
YAES18N3F
TN1814F
1/4
0.47
1.03
0.79
0.38
YAES18N50F
TN146F
#4 - #6
0.28
0.79
0.65
0.24
YAES14N6F
TN148F
#6 - #8
0.31
0.84
0.67
0.26
YAES14N53F
#8 - #10
0.37
0.84
0.68
0.27
YAES14N8F
1/4
0.47
1.03
0.79
0.38
YAES14N54F
#4-#6
0.28
0.96
0.82
0.24
YAES10N11F
TN206F*
TN184F*
TN186F
TN188F
TN1810F
TN1410F
TN1414F
22-18 Max. Insul.
Dia. Accom.: 0.12
Color Code: Red
16-14 Max. Insul.
Dia. Accom.: 0.15
Color Code: Blue
TN106F
TN108F
TN1010F
TN1014F
12-10 Max. Insul.
Dia. Accom.: 0.21
Color Code: Yellow
#6 - #8
0.31
1.01
0.84
0.26
YAES10N56F
#8 - #10
0.41
1.09
0.89
0.31
YAES10N12F
1/4
0.50
1.21
0.96
0.38
YAES10N57F
Installation
Tooling
Wire
Strip
Length
M8ND with
N14HET25V1
Die Set
3/16"
Non-Ratchet:
Y10D
Y1022
Ratchet:
MRE1022NV
MR883**
MR18
7/32"
Non-Ratchet:
Y10D
Y1022
Ratchet:
MRE1022NV
MR883**
MR18
7/32"
Non-Ratchet:
Y10D
Y1022
Ratchet:
MRE1022NV
MR883**
MR18
11/32"
* Not UL Listed or CSA Certified.
** Or other tool conforming to military specification
AS25036 or AS90413
B-32
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated Fork Tongue
with Multi-Finger Insulation Grip
TYPES YAE-N-F / YAE-N-F BOX
600 Volts Max.; 105° C Max.
INSULUG™
INSULUG™ type YAE-N-F nylon insulated terminals are designed with a MultiFinger Insulation grip, are rated 105° C and are supplied with a fork tongue for easy
terminal insertion and removal.
Features & Benefits
WIRE SIZE
MULTI-FINGER
INSULATION GRIPS
AND CABLE SUPPORT
FUNNEL
ENTRY
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
INSULATION
CRIMP
ELECTRO-TIN
PLATED
FORK
TONGUE
• Fork tongue design for faster installation
• Screw needs only to be loosened (not completely removed) for termination
DEEP “V”
SERRATIONS
WIRE
CRIMP
Catalog
Number
Wire
Range
Stud
Size
YAE22N65FBOX *
24 - 20 Max.
Insul. Dia.: 0.10"
Sleeve Color:
Amber
#2
Dimensions
C
L
Y
Z
Max. Max. Min.
Bulk
Catalog
Number
0.63 0.22
YAE22N65F
0.67
0.27
YAE22N66F
0.21 0.92
0.73
0.24
YAE18N60F
#4 - #6 0.25 0.78
0.68
0.18
YAE18G43F
#4 - #6 0.28 0.82
0.71
0.21
YAE18N56F
#6 - #8 0.31 0.96
0.77
0.28
YAE18N57F
0.36 1.02
0.82
0.33
—
YAE14N76FBOX
#4 - #6 0.28 0.85
0.74
0.25
YAE14N76F
YAE14N77FBOX
0.77
0.29
YAE14N77F
YAE14N78FBOX
#6 - #8 0.31 0.96
16 - 14 Max.
Insul. Dia.: 0.16"
Sleeve Color:
Blue
#8 - #10 0.36 1.01
0.79
0.20
YAE14N78F
YAE10N80FBOX *
#4 - #6 0.35 1.02
0.67
0.29
—
YAE10N81FBOX *
#6 - #8 0.35 1.02
0.67
0.29
—
#10 - #9 0.37 1.02
0.65 0.29
—
0.70
—
YAE22N66FBOX *
YAE18N60FBOX *
YAE18G43FBOX
YAE18N56FBOX †
YAE18N57FBOX
#4 - #6 0.28 0.80
#4
22 - 16 Max.
Insul. Dia.: 0.13"
Sleeve Color:
Red
YAE18N58FBOX
#8
12 - 10
YAE10N82FBOX *
YAE10N83FBOX
0.18 0.73
1/4
0.50 1.20
0.29
Installation
Tooling **
Ratchet:
M8ND
N14HET25V1 Die
Non-Ratchet: Y10D,
Y1022
Ratchet: MRE1022NV,
MR833T1, M8ND
with one of the following
dies:
N14HET25V1, N10ET9,
N14HET15, N10ET23
Non-Ratchet: Y10D,
Y1022
Ratchet: MR833T1,
M8ND
with one of the following
dies:
N14HET25V1, N10ET9,
N14HET15, N10ET23
Non-Ratchet: Y10D,
Y1022
Ratchet: MRE1022NV,
MR833T1, M8ND
with one of the following
dies:
N14HET25V1, N10ET9,
N14ET15, N10ET23
Tape Mounted
Catalog Number
2000/Reel
Tape Fed
Installation
Tooling
Wire
Strip
Length
YAE22N65FM
▲OEM175TFM
with
TFM2218NV
Die
5/32"
OEM175TFM
with
TFM2218NV
Die
3/16"
OEM175TFM
with
TFM1614NV
Die
3/16”
OEM175TFM
with
TFM1210NV
Die
3/8"
YAE22N66FM
—
YAE18G43FM
—
YAE18N57FM
—
—
YAE14N77FM
YAE14N78FM
—
—
—
—
* Not UL Listed or CSA Certified.
† Not UL Listed; is CSA Certified.
** For UL Listed applications, consult BURNDY® factory.
▲Only with #2-#20 AWG Wire
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-33
Small Terminals
Heat Shrink Insulated Fork Tongue
Compression Terminals
TYPE YHSA-F
For Copper Conductor; -55° through 110°C
Standard crimp terminals leave the wire exposed allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™ Heat Shrink Fork
Tongue Terminals
Features & Benefits
•
•
•
•
Made from pure copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B-34
Catalog No.
(100/bag)
Catalog No.
(20/bag)
Stud
Size
YHSA18K6F
YHSA18K6FRK
4-6
YHSA18K8F
YHSA18K8FRK
6-8
YHSA18K10F
YHSA18K10FRK
YHSA14K6F
Conductor
Size
Dimensions
C
L
N
Tongue
Thickness
0.25
1.17
0.32
0.04
0.32
1.17
0.32
0.04
8-10
0.31
1.18
0.27
0.03
YHSA14K6FRK
4-6
0.25
1.17
0.30
0.04
YHSA14K8F
YHSA14K8FRK
6-8
0.34
1.17
0.30
0.04
YHSA14K10F
YHSA14K10FRK
8-10
0.34
1.17
0.27
0.03
—
YHSA14K14FRK
1/4
0.50
1.17
0.30
0.04
YHSA10K6F
—
4-6
0.35
1.17
0.29
0.04
YHSA10K8F
YHSA10K8FRK
6-8
0.35
1.17
0.29
0.04
YHSA10K10F
YHSA10K10FRK
8-10
0.37
1.16
0.27
0.04
—
YHSA10K14FRK
1/4
0.50
1.17
0.30
0.04
22-18 AWG
16-14 AWG
12-10 AWG
B
0.22
0.22
0.22
Installation
Tooling
Wire
Strip
Length
MR22
5/16
MR22
5/16
MR22
5/16
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated Locking Fork Tongue
Compression Terminals
TYPE T-LF
Type T-LF employs a locking fork tongue for fast installation and security.
HYLUG™
Features & Benefits
• Locking fork tongue design allows fast installation - screw only has to be
loosened for termination
• Internal configuration of the fork prevents the terminal from coming off the screw
without applying a pulling force
• Locking fork is made from a copper alloy, permits many installations while
maintaining proper spring retention of forks
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Stud Size
C
L
Y
Z
Installation Tooling
Wire Strip
Length
#4 - #6
0.25
0.83
0.54
0.32
#6 - #8
0.31
0.83
0.57
0.32
9/32
T1610LF
#8 - #10
0.31
0.83
0.63
0.32
MRE1022B
MR8G98
Y8MRB1
MR20
Y10D
Y1022
T146LF
#4 - #6
0.25
0.81
0.54
0.30
#6 - #8
0.30
0.83
0.57
0.30
9/32
T1410LF
#8 - #10
0.32
0.83
0.63
0.30
MRE1022B
MR8G98
Y8MRB1
MR20
Y10D
Y1022
T106LF
#4 - #6
0.30
0.90
0.54
0.29
#6 - #8
0.33
0.90
0.57
0.29
11/32
#8 - #10
0.35
0.90
0.63
0.29
MRE1022B
MR8G98
Y8MRB1
MR20
Y10D
Y1022
Catalog Number
Wire Range
T166LF
T168LF
T148LF
T108LF
T1010LF
22 - 16 AWG
16 - 14 AWG
12 - 10 AWG
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-35
Small Terminals
Polyvinylchloride Insulated Locking Fork Tongue
Compression Terminals
TYPES TP-LF / BA-EL
600 Volts Max., 105° C Max.
VINYLUG™
Type TP-LF is a variation of the Type TP design and employs a locking fork tongue
for fast installation and security.
Features & Benefits
• Locking fork tongue design; allows fast installation; screw only has to be
loosened for termination
• Internal configuration of the fork prevents the terminal from coming off the screw
without applying a pulling force
• Locking fork is made from a copper alloy and permits many installations while
maintaining proper spring retention of forks
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
Wire Range
TP166LF
TP168LF
TP1610LF
22 - 16 Max. Insul.
Dia. Accom.: 0.15
Color Code: Red
TP146LF
TP148LF
TP1410LF
TP106LF
TP108LF
TP1010LF
16 - 14 Max. Insul.
Dia. Accom.: 0.18
Color Code: Blue
12 - 10 Max. Insul.
Dia. Accom.: 0.26
Color Code:
Yellow
Dimensions
C
L.
Max
Y
Max.
Z
Min.
Bulk
Catalog
Number •
#4 - #6
0.28
0.80
0.66
0.23
BA16EL6
#6 - #8
0.31
0.86
0.69
0.26
BA16EL8
#8 - #10
0.41
0.95
0.75
0.31
BA16EL10
#4 - #6
0.28
0.80
0.66
0.23
BA14EL6
#6 - #8
0.31
0.86
0.69
0.26
BA14EL8
Stud
Size
BA14EL10
#8 - #10
0.41
0.95
0.75
0.31
#4 - #6
0.28
0.95
0.81
0.26
BA10EL6
#6 - #8
0.31
0.98
0.81
0.26
BA10EL8
#8 - #10
0.41
1.07
0.87
0.31
BA10EL10
Installation
Tooling
Plier Type:
Y1022
Ratchet Tool:
MRE1022NV
MR8891
MR15
Plier Type:
Y1022
Ratchet Tool:
MRE1022NV
MR8891
MR15
Plier Type:
Y1022
Ratchet Tool:
MR8891
MR15
Tape Mounted
Catalog Number
2000/Reel
Tape Fed
Installation
Tooling
BA16EL6M
BA16EL8M
BA16EL10M
13/64
OEM175TFM
with
TFM2218NV
Die
BA14EL6M
BA14EL8M
BA14EL10M
* BA10EL6M
* BA10EL8M
* BA10EL10M
Wire
Strip
Length
13/64
13/64
13/64
OEM175TFM
with
TFM1614NV
Die
OEM175TFM
with
TFM1210NV
Die
13/64
13/64
19/64
19/64
19/64
• UL LIisted and CSA Certified with MR8891 and MR15.
* 1000/Reel.
B-36
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated Locking Fork Tongue
Compression Terminals
TYPE TN-LF
300 Volts Max., 105° C Max.
INSULUG™
The Type TN-LF, nylon insulated fork tongue terminal has the same high quality as
the TN. It is designed to meet the heavy-duty requirements of industrial and utility
applications.
Used on both power and control circuits for wire sizes #26 AWG through #10 AWG.
The TN-LF provides high dielectric strength and stability in oily conditions.
The TN-LF is identical to the TN with the addition of a fork tongue which allows
installation without complete removal of its supporting screw.
Features & Benefits
• Locking fork tongue design allows fast installation - screw only has to be
loosened for termination
• Internal configuration of the fork prevents the terminal from coming off the screw
without applying a pulling force
• Locking fork is made from a copper alloy, permits many installations while
maintaining proper spring retention of forks
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
TN186LF
TN188LF
TN1810LF
TN146LF
TN148LF
TN1410LF
TN106LF
TN108LF
TN1010LF
Wire Range
22 - 18
Max. Insul.
Dia. Accom:
0.145
Color Code: Red
16 - 14
Max. Insul.
Dia. Accom:
0.180
Color Code: Blue
12 - 10
Max. Insul.
Dia. Accom:
0.260
Color Code:
Yellow
Stud Size
Dimensions
C
L Max.
Y Max.
Z Min.
4-6
0.25
0.95
0.66
0.32
6-8
0.31
0.95
0.69
0.32
8-10
0.31
0.95
0.75
0.32
4-6
0.25
0.93
0.66
0.30
6-8
0.30
0.95
0.69
0.30
8-10
0.32
0.95
0.75
0.30
4-6
0.30
1.02
0.66
0.29
6-8
0.33
1.02
0.69
0.29
8-10
0.35
1.02
0.75
0.29
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Installation
Tooling
Wire Strip
Length
MRE1022NV,
MR883, Y10D,
Y1022
7/32
MRE1022NV,
MR883, Y10D,
Y1022
7/32
MRE1022NV,
MR883, Y10D,
Y1022
11/32
B-37
Small Terminals
Nylon Insulated Locking Fork Tongue
with Shroud
TYPE YAE-N-LF
300 Volts Max., 105° C Max.
INSULUG™
The YAE-N-LF Locking Fork is nylon insulated with an insulation grip and accepts a
22-10 AWG wire. The spring-like tongue locks into place around the stud even when
the mount screw is not tightened.
Features & Benefits
• Locking fork tongue design; allows fast installation; screw only has to be
loosened for termination
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog Number
Wire Range
Dimensions
C
L Max.
Y Max.
Z Min.
#4 - #6
0.25
0.95
0.66
0.32
#6 - #8
0.31
0.95
0.69
0.32
YAE18N106LFBOX
#8 - #10
0.31
0.95
0.75
0.32
YAE14N107LFBOX
#4 - #6
0.25
0.93
0.66
0.30
#6 - #8
0.30
0.95
0.69
0.30
YAE14N109LFBOX
#8 - #10
0.32
0.95
0.75
0.30
YAE10N110LFBOX
#4 - #6
0.30
1.02
0.81
0.29
#6 - #8
0.33
1.02
0.81
0.29
#8 - #10
0.35
1.02
0.87
0.29
YAE18N104LFBOX
YAE18N105LFBOX
YAE14N108LFBOX
YAE10N111LFBOX
YAE10N112LFBOX
B-38
Stud Size
22 - 18
16 - 14
12 - 10
Installation
Tooling
Wire Strip
Length
MRE1022NV
MR883
Y1022
Y10D
7/32
MRE1022NV
MR883
Y1022
Y10D
7/32
MRE1022NV
MR883
Y1022
Y10D
11/32
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Heat Shrink Insulated Locking Fork Tongue
Compression Terminals
TYPE YHSA-K-LF
For Copper Conductor; -55° through 110°C
Standard crimp terminals leave the wire exposed allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™ Heat Shrink Fork
Features & Benefits
•
•
•
•
Made from copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog Number
Wire Range
Stud Size
L
C
Y
Z
#6
1.20
0.25
0.66
0.32
#8
1.20
0.31
0.69
0.32
YHSA18K10LF
#10
1.20
0.31
0.75
0.32
YHSA14K6LF
#6
1.18
0.25
0.66
0.30
#8
1.20
0.30
0.69
0.30
YHSA14K10LF
#10
1.20
0.32
0.75
0.30
YHSA10K6LF
#6
1.27
0.30
0.81
0.29
#8
1.27
0.33
0.81
0.29
#10
1.27
0.35
0.87
0.29
YHSA18K6LF
YHSA18K8LF
YHSA14K8LF
YHSA10K8LF
22 - 18
16 - 14
12 - 10
YHSA10K10LF
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Installation
Tooling
Wire Strip
Length
MR22
7/32"
MR22
7/32"
MR22
11/32"
B-39
Small Terminals
Polyvinylchloride Insulated Block Fork Tongue
Compression Terminals
TYPE TP-BF
Type TP-BF terminals are made from pure electrolytic copper. Electro-tin plated for
corrosion resistance and Polyvinylchloride insulated. Block spade design features
squared off ends.
INSULUG™
Features & Benefits
• Permits rapid, easy installation of the terminal under the screw head without
complete removal of the screw
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Stud Size
C
L
Y
Z
Installation Tooling
Wire Strip
Length
#4 - #6
0.25
0.95
0.83
0.32
#6 - #8
0.31
0.95
0.79
0.32
13/64
TP1610BF
#8 - #10
0.31
0.95
0.79
0.32
Y1022
MR8891
MR8G96
MR15
MRE1022NV
TP146BF
#4 - #6
0.25
0.93
0.81
0.30
#6 - #8
0.30
0.95
0.80
0.30
13/64
TP1410BF
#8 - #10
0.32
0.95
0.79
0.30
Y1022
MR8891
MR8G96
MR15
MRE1022NV
TP106BF
#4 - #6
0.30
1.02
0.87
0.29
#6 - #8
0.33
1.02
0.86
0.29
19/64
#8 - #10
0.35
1.02
0.85
0.29
Y1022
MR8891
MR8G96
MR15
MRE1022NV
Catalog Number
Wire Range
TP166BF
TP168BF
TP148BF
TP108BF
TP1010BF
B-40
22 - 16
16 - 14
12 - 10
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated Block Fork Tongue
Compression Terminals
TYPE TN-BF
600 Volts Max., 105° C Max.
HYDENT™
Type TN-BF terminals are made from pure electrolytic copper. Electro tin plated for
corrosion resistance. Block spade design features squared-off ends.
Features & Benefits
• Permits rapid and easy installation of the terminal under the screw head without
complete removal of the screw
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
Wire
Range
Stud
Size
C
L
Y
Z
TN186BF
#4 - #6
0.25
0.95
0.83
0.32
TN188BF
#6 - #8
0.31
0.95
0.79
0.32
22 - 18
TN1810BF
#8 - #10
0.31
0.95
0.79
0.32
TN146BF
#4 - #6
0.25
0.93
0.81
0.30
TN148BF
#6 - #8
0.30
0.95
0.80
0.30
16 - 14
TN1410BF
#8 - #10
0.32
0.95
0.79
0.30
TN106BF
#4 - #6
0.30
1.02
0.87
0.29
TN108BF
#6 - #8
0.33
1.02
0.86
0.29
12 - 10
TN1010BF
#8 - #10
1-800-465-7051 (Canada)
1-603-647-5299 (International)
0.35
1.02
0.85
0.29
Installation
Tooling
Wire
Strip
Length
MRE1022NV
MR81A
Y10D
Y1022
M8ND with one
of the following
N14HET25V1,
N10ET9,
N14ET15,
N10ET23
3/16"
MRE1022NV
MR81A
Y10D
Y1022
M8ND with one
of the following
N14HET25V1,
N10ET9,
N14ET15,
N10ET23
3/16"
MRE1022NV
MR81A
Y10D
Y1022
M8ND with one
of the following
N14HET25V1,
N10ET9,
N14ET15,
N10ET23
3/8"
B-41
Small Terminals
Nylon Insulated Block Fork Tongue
with Shroud
TYPE YAE-N-BF
600 Volts Max., 105° C Max.
Type YAE-N-BF terminals are a block spade design featuring squared-off ends.
INSULUG™
Features & Benefits
• Rapid, easy installation of terminal under the screw head without the complete
removal of the screw
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog
Number
Wire
Range
Stud
Size
C
L
Y
Z
YAE18N104BFBOX
22 - 18
#4 - #6
0.25
0.95
0.83
0.32
YAE18N105BFBOX
22 - 18
#6 - #8
0.31
0.95
0.79
0.32
YAE18N106BFBOX
22 - 18
#8 - #10
0.31
0.95
0.79
0.32
YAE14N107BFBOX
16 - 14
#4 - #6
0.25
0.93
0.81
0.30
YAE14N108BFBOX
16 - 14
#6 - #8
0.30
0.95
0.80
0.30
YAE14N109BFBOX
16 - 14
#8 - #10
0.32
0.95
0.79
0.30
YAE10N110BFBOX
12 - 10
#4 - #6
0.30
1.02
0.87
0.29
YAE10N111BFBOX
12 - 10
#6 - #8
0.33
1.02
0.86
0.29
YAE10N112BFBOX
B-42
12 - 10
#8 - #10
0.35
1.02
0.85
0.29
Installation
Tooling
Wire Strip
Length
MRE1022NV,
MR81A,
MR833T1,
Y10D, Y1022,
M8ND with one of the
following dies:
N14HET25V1,
N10ET9,
N14ET15, N10ET23
3/16"
MRE1022NV,
MR81A,
MR833T1,
Y10D, Y1022,
M8ND with one of the
following dies:
N14HET25V1,
N10ET9,
N14ET15, N10ET23
3/16”
MRE1022NV,
MR81A,
MR833T1,
Y10D, Y1022,
M8ND with one of the
following dies:
N14HET25V1,
N10ET9,
N14ET15, N10ET23
3/8"
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Heat Shrink Insulated Block Fork Tongue
Compression Terminals
TYPE YHSA-K-BF
For Copper Conductor; -55° through 110°C
Standard crimp terminals leave the wire exposed allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™ Heat Shrink
Block Fork
Features & Benefits
•
•
•
•
Made from copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Stud
Size
C
L
Y
Z
Tongue
Thickness
Installation
Tooling
#4 - #6
0.25
1.20
0.66
0.13
0.04
MR22
#6 - #8
0.31
1.20
0.69
0.16
0.04
MR22
YHSA18K10BF
#8 - #10
0.31
1.20
0.75
0.16
0.04
MR22
YHSA14K6BF
#4 - #6
0.25
1.18
0.66
0.13
0.04
MR22
#6 - #8
0.30
1.20
0.69
0.15
0.04
MR22
YHSA14K10BF
#8 - #10
0.32
1.20
0.75
0.16
0.04
MR22
YHSA10K10BF
#4 - #6
0.30
1.27
0.87
0.15
0.04
MR22
#6 - #8
0.33
1.27
0.81
0.16
0.04
MR22
#8 - #10
0.35
1.27
0.81
0.18
0.04
MR22
Catalog
Number
Wire
Range
YHSA18K6BF
YHSA18K8BF
YHSA14K8BF
YHSA10K6BF
22 - 18
16 - 14
12 - 10
YHSA10K8BF
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Wire Strip
Length
5/16"
5/16"
5/16"
B-43
Small Terminals
Uninsulated Fork Tongue
with Seamless Shroud
TYPES YAV-H-F / YAV-Z
HYLUG™
INSULATION
GRIP AND
CABLE SUPPORT
SEAMLESS
BARREL
INSPECTION
HOLE
ELECTRO-TIN
PLATED
CRIMP
The seamless tubing produces a double thick tongue while the seamless barrel
design provides a very strong connector for very demanding applications that require
highly reliable connections.
In addition to the benefits described for the YAV box series of connectors the YAVH-F
Box and YAV-Z terminals provide the following benefits:
CRIMP
WIRE RANGE
FLANGED
FORK TONGUE
The type YAV-H-F HYLUG™ is a seamless heavy duty uninsulated compression fork
tongue terminal with a shroud for an insulation grip and cable support. Manufactured
from electrolytic copper tubing for use on copper commercial (code) cable, Type “AN”
aircraft and extra flexible conductors.
Features & Benefits
DOUBLE THICK
TONGUE
• Flanged fork permits installation of compression terminal under screw head
without complete removal of the screw while also aiding to maintain the terminal
on the stud should the screw loosen slightly
Fig .2
Fig .1
Catalog
Number
Fig.
Wire
Range
Stud
Size
Max. Insul.
Dia.
Accom.
4-6
4-6
L Max
Y Max
0.120
0.25
0.89
0.80
0.19
YAV18H6F
0.120
0.30
0.97
0.75
0.21
YAV18H19F
0.37
0.97
0.76
0.22
YAV18H21F
YAV18H6FBOX
1
1
YAV18H21FBOX
1
8-10
0.120
Z Min
Bulk
Catalog #
C
YAV18H19FBOX
22-18
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
YAV14Z5BOX
2
4-6
0.150
0.31
0.86
0.69
0.13
YAV14Z5
YAV14H32FBOX
1
4-6
0.150
0.30
0.96
0.78
0.23
YAV14H32F
YAV14H56FBOX
1
6-8
0.150
0.30
0.96
0.78
0.23
YAV14H56F
20-14
YAV14H34FBOX
1
8-10
0.150
0.38
0.96
0.78
0.23
YAV14H34F
YAV14HFBOX
1
8-10
0.150
0.31
0.92
0.78
0.23
YAV14HF
YAV14Z6BOX
2
8-10
0.150
0.37
1.00
0.78
0.21
YAV14Z6
YAV10HFBOX
1
8-10
0.192
0.38
1.07
0.78
0.24
YAV10HF
12-10
Installation
Tooling
Wire
Strip
Length
Non-Ratchet:
Y10D*, Y14MV,
Y1022*
Ratchet:
MR8G98,
MR89Q, Y8MRB1*,
MR20, and M8ND
with N14HT5 Die or
N14HT
1/4"
N10HT24
7/16"
* Crimps conductor crimp only.
B-44
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Polyvinylchloride Insulated Flanged Fork Tongue
Compression Terminals
TYPES TP-Z / BA-EZ
600 Volts Max., 105° C Max.
VINYLUG™
VINYLUG™ Type TP-Z is a variation of the Type TP and employs a flanged fork
tongue for fast installation and security.
Features & Benefits
EXPANDED SHROUD
INSULATION
CRIMP
• Flange fork tongue design allows fast installation as screw only has to be
loosened for termination
• The flanges on the end of the fork terminal aid in preventing a slightly loose
terminal from becoming fully disconnected from the screw
• Flanges make re-securing a loose terminal easier
FUNNEL
ENTRY
WIRE
CRIMP
WIRE SIZE
RANGE
DEEP “V”
SERRATIONS
FLANGED
FORK
TIN PLATED
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Dimensions
C
Y
Max.
Z
Min.
L
Max.
Bulk
Catalog
Number
#1 - #2
0.17
0.66
0.23
0.78
BA16EZ2
#4 - #6
0.28
0.66
0.23
0.83
BA16EZ6
#6 - #8
0.31
0.69
0.26
0.88
BA16EZ8
TP1610Z
#8 - #10
0.41
0.75
0.31
0.96
BA16EZ10
TP142Z
#1 - #2
0.17
0.66
0.23
0.78
BA14EZ2
#4 - #6
0.28
0.66
0.23
0.83
BA14EZ6
#6 - #8
0.31
0.69
0.26
0.88
BA14EZ8
#8 - #10
0.41
0.75
0.31
0.96
BA14EZ10
#4 - #6
0.28
0.81
0.26
0.99
—
#6 - #8
0.31
0.81
0.26
1.01
BA10EZ8
#8 - #10
0.41
0.87
0.31
1.09
BA10EZ10
Catalog
Number
Wire
Range
TP162Z
TP166Z
TP168Z
TP146Z
TP148Z
22 - 16 Max. Insul.
Dia. Accom.: 0.15
Color Code Red
16 - 14 Max. Insul.
Dia. Accom.: 0.18
Color Code: Blue
TP1410Z
TP106Z
TP108Z
TP1010Z
12 - 10 Max. Insul.
Dia. Accom.: 0.26
Color Code: Yellow
Stud
Size
Installation
Tooling
Wire
Strip
Length
MRE1022NV,
MR15, Y1022*,
Y6NCB with
J1022NC4
1/4"
MRE1022NV,
MR15, Y1022*,
Y6NCB with
J1022NC4
1/4”
MRE1022NV,
MR15, Y6NCB
with J1022NC4,
M8ND* with
N10ET23
11/32"
* Tools highlighted with asterisks are NOT UL Listed when used with the connectors on this page.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-45
Small Terminals
Nylon Insulated Flanged Fork,
Multi-Finger Insulation Grip
TYPE YAE-Z / YAE-Z BOX
600 Volts Max., 105° C Max.
INSULUG™
INSULUG™ Type YAE-Z is identical to Type YAE-N and employs a flanged fork
tongue for faster installation while maintaining security if supporting screw becomes
loose.
Features & Benefits
• Flanged fork permits rapid, easy installation of the terminal under the screw head
without complete removal of the screw
• Additionally, it may not be removed with only a slight loosening of the screw
FUNNEL
ENTRY
MULTI-FINGER
INSULATION GRIPS
AND CABLE SUPPORT
WIRE SIZE
ELECTRO-TIN
PLATE
INSULATION
CRIMP
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
WIRE CRIMP
FLANGED
FORK
Catalog
Number
DEEP “V”
SERRATIONS
C
Y
Max.
L
Max.
Bulk
Catalog
Number
#2
0.18
0.21
0.63
0.75
YAE22Z1
#4 - #6
0.28
0.24
0.67
0.83
YAE22Z2
YAE22Z1BOX *
YAE22Z2BOX *
26 - 20 Max. Insul. Dia.:
.098"
Sleeve Color: Amber
Dimensions
Z
Min.
Stud
Size
YAE22Z3BOX *
Wire
Range
#6 - #8
0.31
0.28
0.70
0.92
YAE22Z3
YAE18Z1BOX
#2
0.18
0.21
0.70
0.83
YAE18Z1
YAE18Z2BOX
#4 - #6
0.28
0.24
0.74
1.00
YAE18Z2
YAE18Z3BOX
#6 - #8
0.31
0.28
0.77
1.00
YAE18Z3
#8 - #10
0.36
0.32
0.82
1.08
YAE18Z4
YAE14Z2BOX
#4 - #6
0.28
0.25
0.74
0.90
YAE14Z2
YAE14Z3BOX
#6 - #8
0.31
0.29
0.77
1.00
YAE14Z3
#8 - #10
0.36
0.33
0.82
1.08
YAE14Z4
#4 - #6
0.28
0.25
0.88
1.04
YAE12Z2
#6 - #8
0.31
0.30
0.93
1.16
YAE12Z3
#8 - #10
0.36
0.34
0.97
1.23
YAE12Z4
YAE18Z4BOX
YAE14Z4BOX
YAE12Z2BOX
YAE12Z3BOX
YAE12Z4BOX
22 - 16 Max. Insul. Dia.
Accom.: .125"
Color Code: Red
16 - 14 Max. Insul. Dia.
Accom.: .156"
Color Code: Blue
14 - 12 Max. Insul. Dia.
Accom.: .180"
Color Code: Green
Installation
Tooling
Wire
Strip
Length
MRE1022NV,
MR833T1, M8ND
with one of the
following dies:
N14HET15,
N10ET9,
N10ET23,
N14HET25V1
Y10D, Y1022
5/32"
MRE1022NV,
MR833T1, M8ND
with one of the
following dies:
N14HET15,
N10ET9,
N10ET23,
N14HET25V1
Y10D, Y1022
3/16"
MRE1022NV,
MR833T1, M8ND
with one of the
following dies:
N14HET15,
N10ET9,
N10ET23,
N14HET25V1
Y10D, Y1022
3/16”
MRE1022NV,
MR833T1, M8ND
with N12HET1
Y10D, Y1022
21/64"
* Not UL Listed
B-46
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated, Rolled
Compression Butt Splice
TYPE YSV-B
HYLINK™ Type YSV-B rolled splice connectors are used to splice stranded and
solid copper conductors in virtually all heavy duty industrial and general purpose
applications.
HYLINK™
Features & Benefits
• Constructed of pure electrolytic copper to provide maximum conductivity, low
resistance and ductility provided excellent crimp forming properties
• Electro-tin plated for durable long-lasting corrosion resistance
L
Catalog
Number
Wire
Range
L
YSV18BBOX
22 - 18 AWG
0.62
YSV14BBOX
16 - 14 AWG
0.64
YSV10BBOX
12 - 10 AWG
0.75
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Installation
Tooling
Y10D
Y1022
MRE1022B
Y8MRB1
MR89Q
MR8G98
MR20
Wire
Strip
Length
1/4"
1/4"
5/16"
B-47
Small Terminals
Uninsulated Seamless
Compression Butt Splice
TYPE YSV
HYLINK™ Type YSV seamless splice connectors are used to splice stranded and
solid copper conductors in virtually all heavy duty industrial and general purpose
applications.
HYLINK™
BEVELED
ENTRY
INSPECTION HOLE
AND WIRE STOP
SEAMLESS
TUBING
CRIMP
TIN-PLATED
CRIMP
Features & Benefits
• Manufactured from seamless tubing; a high quality design with no seams to split
• Electrolytic copper provides maximum conductivity, low resistance and ductility
for excellent crimp forming properties
• Electro-tin plated provides durable long lasting resistance to corrosion
• Positive center wire stops for proper depth of wire insertion
• Marked with wire size providing easy wire size identification
• The HYLINK™ splice connectors feature inspection holes providing easy visual
inspection of proper wire insertion
L
Catalog
Number
YSV18BOX
YSV14BOX
YSV10BOX
Wire Range
AWG, AN,
Aircraft
22 - 18
20 - 14
12 - 10
L
0.62
0.64
0.75
Bulk
Catalog
Number
Installation
Tooling
Wire
Strip
Length
YSV18
Non-Ratchet:
Y10D, Y1022
Ratchet:
MRE1022B,
MR20, Y8MRB1,
MR89Q*, MR8G98
1/4"
YSV14
Non-Ratchet:
Y10D, Y1022
Ratchet:
MRE1022B,
MR20, Y8MRB1,
MR89Q*, MR8G98
1/4"
YSV10
Non-Ratchet:
Y10D, Y1022
Ratchet:
MRE1022B,
MR20, Y8MRB1,
MR89Q*, MR8G98
5/16"
* Remove stop plate
B-48
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated Butt Splices
#8 through 4/0 Copper
TYPE YSV-L
INSPECTION HOLE
AND WIRE STOP
HYLINK™
HYLINK™ Type YSV-L seamless splice connector is used to splice AN type aircraft
cables plus commercial stranded and solid AWG conductors. Suitable for aircraft,
light duty industrial and general purpose applications.
BEVELED
ENTRY
SEAMLESS
TUBING
Features & Benefits
• Manufactured from seamless tubing; A high quality design with no seams to split
• Electrolytic copper provides maximum conductivity, low resistance and ductility
for excellent crimp forming properties
• Electro-tin plated to provide durable long lasting resistance to corrosion
• Wire stop provides proper depth of wire insertion
• Marked with wire size provides easy wire size identification
• The HYLINK™ splice connectors have inspection holes to provide easy visual
inspection for proper wire insertion
CRIMP
ELECTRO-TIN
PLATED
CRIMP
L
Catalog
Number
Wire Range
Aircraft-AN
Comm’l-AWG
Str. & Sol.
Dimensions
L
Bulk
Catalog
Number
Installation Tooling
Ratchet
YSV8CLBOX
8 AWG
1.00
YSV8CL
MR89Q,
Y8MRB1,
Y1MRTC
YSV6CLBOX
6 AWG
1.12
YSV6CL
Y1MRTC,
MR4C
YSV4CLBOX
4 AWG
1.12
YSV4CL
Y1MRTC,
MR4C
YSV2CLBOX
2 AWG
1.41
YSV2CL
Y1MRTC
YSV1CLBOX
1 AWG
1.46
YSV1CL
—
HYTOOL™ **
MY28
(for Type AH
Aircraft Cable);
All others:
MY293,
MY2911
1 Crimp
• 35 Series
Wire Strip
Length
Nest
Indentor
UV8L
Y34PL
7/16"
UV6L
Y34PLA
5/8"
UV4L
Y34PLA
5/8"
UV2L
Y34PLA
5/8"
UV1L
Y34PLA
5/8"
YSV25LBOX
1/0 AWG
1.53
YSV25L
—
UV25L
Y34PA
11/16"
YSV26LBOX
2/0 AWG
1.78
YSV26L
—
UV26L
Y34PA
13/16"
YSV27LBOX
3/0 AWG
1.81
YSV27L
—
UV27L
Y34PA
13/16"
YSV28LBOX
4/0 AWG
1.94
YSV28L
—
UV28L
Y34PA
7/8"
* Remove stop plate
• Use Y35P3 Indentor Adaptor.
** Bench Mount Adaptor (Catalog Number: BMYBCHMT) is available for MY Series HYTOOL™
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-49
Small Terminals
Uninsulated Seamless Butt Splice
with Cable Strain Relief
TYPE YSV-H
The Type YSV-H HYLINK™ seamless splice connectors have the added benefit of
an insulation support and cable strain relief.
HYLINK™
Features & Benefits
BEVELED
ENTRY
INSPECTION HOLE
AND WIRE STOP
• Manufactured from seamless tubing
• High quality design with no seams to split
• Electrolytic copper provides maximum conductivity, low resistance, and ductility
for excellent crimp forming properties
• Electro-tin plated to provide durable long lasting resistance to corrosion
• Positive center wire stops provide proper depth of wire insertion
• Marked with wire size for easy wire size identification
• HYLINK™ splice connectors have inspection holes for easy visual inspection of
proper wire insertion
SEAMLESS
TUBING
CRIMP
CRIMP
TIN-PLATED
CABLE SUPPORT
L
Catalog
Number
Wire Range
AWG, AN,
Aircraft
L
Bulk
Catalog
Number
YSV18HBOX
22 - 18
0.89
YSV18H
YSV14HBOX
20 - 14
0.94
YSV14H
YSV10HBOX
12 - 10
1.06
YSV10H
Installation
Tooling
MRE1022B
MR89Q*
MR8G98
Wire
Strip
Length
1/4"
1/4"
5/16"
* Remove stop plate.
B-50
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Polyvinylchloride Insulated
Compression Butt Splice
TYPE SP
600 Volts Max., 105° C Max.
VINYLINK™
Type SP VINYLINK™ butt splices are PVC insulated, seamless and designed to
accommodate a broad range of 600 volt cables.
Features & Benefits
• Manufactured from seamless electrolytic copper tubing to provide maximum
conductivity and tensile strength in a high quality design with no seams to split
• Funnel entry for easy wire insertion
• Electro-tin plated providing durable, long lasting resistance to corrosion
• Expanded insulation support to lower inventory requirements
• Red wire range of 22-16 also assists to lower inventory requirements
• Vinyl insulation provides an economical means of providing high dielectric values
and cable insulation support
INSULATION
SUPPORT
CRIMP
CRIMP
COLOR CODED
SMOOTH
ENTRY
Catalog
Number
SP16
SP14
SP10
Wire
Range
Color
Code
22 - 16
Red
16 - 14
12 - 10
Blue
Yellow
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Bulk
Catalog
Number
BS16
BS14
BS10
Dimensions (Inches)
L
Max.
1.00
1.00
1.23
Installation
Tooling
Wire
Strip
Length
0.15
Non-Ratchet: Y1022
Ratchet: MRE1022NV
MR8G98
MR15
MR8891
1/4"
0.18
Non-Ratchet: Y1022
Ratchet: MRE1022NV
MR8G98
MR15
MR8891
1/4"
0.26
Non-Ratchet: Y1022
Ratchet: MRE1022NV
MR8G98
MR15
MR8891
21/64"
Max
Insul. Dia
B-51
Small Terminals
Nylon Insulated
Butt Splice
TYPE SN
600 Volts Max., 105° C Max.
INSULINK™
The Type SN INSULINK™ is a high quality nylon-insulated butt splice designed to
meet heavy duty application requirements.
Meets the functional requirements of SAE-AS7928 and conforms to the requirements
of NAS1388.
Features & Benefits
•
•
NYLON
INSULATION
•
•
•
•
INTEGRAL METAL
CABLE SUPPORT
AND STRAIN RELIEF
•
•
SEAMLESS ELECTRO-TIN
PLATED SPLICE
•
•
Catalog
Number
SN18
SN14
SN10
B-52
Wire
Range
22 - 18
16 - 14
12 - 10
Color
Code
Red
Blue
Yellow
Bulk
Catalog
Number
YSE18HN
YSE14HN
YSE10HN
L
Max.
1.25
1.25
1.64
Manufactured from seamless tubing — a high quality design with no seams
to split
Pure electrolytic copper for maximum conductivity, low resistance and ductility
for excellent crimp forming properties
Electro-tin plated provides durable long-lasting resistance to corrosion
Positive center wire stops for proper depth of wire insertion
Color-coded in red, blue and yellow — provides easy wire size identification
Manufactured from one-piece tin-plated seamless copper tubing with an
integral barrel/insulation grip — provides maximum tensile strength, plus
excellent cable support and strain relief and eliminates failures due to vibration
Smooth funnel entry provides easy wire insertion
Window position locator for full cycle ratchet tool crimp — provides proper
tool/connector alignment for correct crimp
Nylon insulation offers high dielectric strength and stability in oily
environmental conditions — maintains a high quality connection in demanding
applications
The nylon is locked into position; the connector will not move
Max
Insul Dia
Installation
Tooling
Wire
Strip
Length
0.12
Plier:
Y10D
Y1022
Ratchet:
MRE1022NV
MR883
MR18
15/64"
0.15
Plier:
Y10D
Y1022
Ratchet:
MRE1022NV
MR883
MR18
7/32"
0.22
Plier:
Y10D
Y1022
Ratchet:
MRE1022NV
MR883
MR18
3/8"
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated
Butt Splice
TYPE SN-B
600 Volts Max., 105° C Max.
The Type SN-B INSULINK™ is a high quality nylon-insulated butt splice.
INSULINK™
Features & Benefits
• Tin plated copper brazed butt seam
• Smooth funnel entry provides easy wire insertion
• Nylon insulation offers high dielectric strength and stability
Catalog
Number
Wire
Range
Color
Code
L
OD
Installation
Tooling
Wire
Strip
Length
SN18B
22 - 18 AWG
Red
1.25
0.12
Y10D
Y1022
MRE1022NV
MR885
15/64"
0.15
Y10D
Y1022
MRE1022NV
MR885
7/32"
0.22
Y10D
Y1022
MRE1022NV
MR885
3/8"
SN14B
SN10B
16 - 14 AWG
12 - 10 AWG
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Blue
Yellow
1.25
1.64
B-53
Small Terminals
Nylon Insulated Splices for Aircraft and
Commercial Flex Cables
TYPES YSE / YSE-H BOX
600 Volts Max., 105° C Max.
INSULINK™
Types YSE and YSE-H INSULINK™ splices are high quality nylon insulated splices
designed for splicing aircraft and commercial flexible cables.
Features & Benefits
SPLIT HEAVY
WALL INSULATION
GRIP
INSPECTION
WINDOW
• Manufactured from tin plated, seamless electrolytic copper tubing with integral
barrel/insulation grip — providing maximum conductivity and tensile strength
along with excellent cable support and strain relief
• Split heavy wall insulation grip for stronger insulation grip and strain relief
• Smooth funnel entry for easy wire insertion
• Transparent nylon insulation for easy wire inspection
FUNNEL
ENTRY
NYLON
INSULATION
SEAMLESS
Catalog
Number
YSE18HBOX
YSE14HBOX
YSE10BOX
B-54
Figure
1
1
2
Wire Range
(Code, AWG,
Aircraft, AN)
22 - 18
16 - 14
12 - 10
Color
Code
Red
Blue
Yellow
Bulk
Catalog
Number
YSE18H
YSE14H
YSE10
L
Max.
1.22
1.36
1.15
Max
Dia. Insul.
Installation
Tooling
Wire
Strip
Length
0.12
Y10D
Y1022
Ratchet:
MRE1022NV
MR833T1
9/32"
0.15
Y10D
Y1022
Ratchet:
MRE1022NV
MR833T1
11/32"
0.21
Y10D
Y1022
Ratchet:
MRE1022NV
MR833T1
23/64"
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Heat Shrink Insulated
Compression Butt Splices
TYPE YSE-HHS
For Copper Conductor; -55° through 110°C
HYDENT™
Heat shrink butt splices are color-coded to industry wire standard range. Heat shrink
protects against corrosion.
Features & Benefits
•
•
•
Manufactured from tin plated, seamless electrolytic copper tubing with integral
barrel for maximum conductivity and tensile strength, plus excellent cable
support and strain relief
Smooth funnel entry provides easy wire insertion
Transparent heat shrink insulation provides waterproofing and weather
resistance
Catalog Number
Wire Range
L
W
Installation Tooling
Wire Strip Length
YSE18HHS
18 - 22
1.50
0.17
Y10D, Y1022
MR833T1
9/32"
YSE14HHS
16 - 14
1.50
0.20
Y10D, Y1022
MR833T1
11/32"
YSE10HHS
12 - 10
1.60
0.25
Y10D, Y1022
MR833T1
23/64"
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-55
Small Terminals
Heat Shrink Insulated Butt Splices
for Copper Conductor
TYPE YHSS
For Copper Conductor; -55° through 110°C
Standard crimp terminals leave the wire exposed, allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™
Features & Benefits
•
•
•
•
Made from pure copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
Catalog Number
(100/bag)
Catalog No.
(20/bag)
Conductor
Size
L
YHSS18
YHSS18RK
22 - 18 AWG
1.50"
YHSS14
YHSS14RK
16 - 14 AWG
1.50"
YHSS10
YHSS10RK
12 - 10 AWG
1.60"
Recommended Tooling MR22
B-56
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Radiation Resistant Insulated
Compression Butt Splices
TYPE YSES-K
Polyvinylidene Flouride (PVF2) Insulated
200 Megarads; 60°C through 150°C; 600 Volts
INSULINK™
Type YSES-K radiation resistant insulated splices are suitable for class 1E applications
plus non critical nuclear associated applications. The splice is manufactured from
pure electrolytic copper seamless tubing which eliminates potentially splitting
of seams. A color code stripe is used for wire size identification and a window is
proviced for inspection of proper wire insertion.
Features & Benefits
KYNAR
INSULATED
SMOOTH
FUNNEL
ENTRY
INSPECTION
WINDOW
SEAMLESS
ELECTRO-TIN
PLATED SPLICE
Catalog
Number
YSES18K
YSES14K
YSES10K
•
•
•
•
•
These insulated splices are suitable for class 1E applications
Pure electrolytic copper seamless tubing eliminates potential splitting of seams
Color coded stripe identifies wire size
Window is provided for inspection of proper wire insertion
Suitable for 200 Megarads Rated 60°C through 150°C; 600 Volts
INTEGRAL METAL
CABLE SUPPORT
AND STRAIN RELIEF
COLOR CODED
INSULATOR
Wire
Range
22-18
16-14
12-10
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Color
Stripe
Red
Blue
Yellow
Dimension
Max. Insul.
Dia. Accom.
0.11
0.15
0.21
L
Max.
Installation
Tooling
Wire
Strip
Length
1.00
Ratchet Tool:
MR10G8
Red Groove
Calibration Gauge:
PG3731
Crimp ID Mark:
(1) Small Dot
3/16"
1.00
Ratchet Tool:
MR10G8
Blue Groove
Calibration Gauge:
PG3711
Crimp ID Mark:
(2) Small Dots
3/16"
1.38
Ratchet Tool:
MR10G8
Yellow Groove
Calibration Gauge:
PG3721
Crimp ID Mark:
(1) Large Dot
7/16"
B-57
Small Terminals
TYPE YSM
Uninsulated Compression
Parallel Splice
BEVELED
ENTRY
SEAMLESS
TUBING
HYLINK™
HYYLINK™ Type YSM seamless parallel splice connector permits wires to be
laid parallel inside the connector and spliced together with the BURNDY family
of HYTOOL™ installation tooling. Each YSM connector accommodates a wide
combination of round, square, and rectangular copper conductors that have a total
combined circular mil area listed in the table below. The conductors to be spliced
must physically fit within title splice without being forced.
Features & Benefits
ELECTRO-TIN
PLATED
B-58
Catalog
Number
Circular Mil.
Range
Dim.
L
YSM18
300 - 1,909
0.25
YSM14
477 - 4,107
0.25
YSM10
4,107 - 10,380
0.36
YSM8C
6,088 - 16,864
0.41
YSM6C
YSM4C
YSM2C
YSM1C
YSM25
YSM26
YSM27
YSM28
10,380 - 26,813
26,813 - 42,613
42,613 - 66,832
66,832 - 81,807
81,807 - 104,110
104,110 - 133,650
133,650 - 167,332
167,332 - 211,954
0.44
0.50
0.62
0.62
0.69
0.81
0.81
0.88
Wire
Size
Area
Cir. Mils.
Solid
Wire Dia.
(In.)
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
100.5
126.7
159.8
201.5
254.1
320.4
404.0
509.5
642.4
810.1
1022
1288
1624
2048
2583
3257
4107
0.010003
0.01126
0.01264
0.01420
0.01594
0.01790
0.02010
0.02257
0.02535
0.02845
0.03196
0.03589
0.04030
0.04526
0.05082
0.05707
0.06408
CRIMP
Ratchet
Mechanical
HYTOOLTM
MR89Q*
Y14MRQ
Y8MRB1
MR89Q*
MR4CQ
Y10MRQ
Y8MRB1
Y2MR
MR4CQ
MR89Q*
—
Y2MR
MR4CQ
Y2MR
—
—
—
—
—
•
•
•
•
•
Seamless tubing
Beveled barrel for ease of wire entry
Tin plated
Parallel design results in only one crimp necessary
Uninsulated barrel provides an economical termination solution when insulation
is not specified
Installation Tooling
Y29 Series
Nest
Indentor
—
—
35, 750 Series
Nest
Indentor
—
—
Wire
Strip
Length
5/16
—
—
—
—
—
5/16
—
—
—
—
—
7/16
DV8L-1
Y29PQ
UV8L
Y29PQ
1/2
DV6L
DV4L
DV2L
DV1L
DV25L
DV26L
DV27L
DV28L
Y29PQ
Y29PQ
Y29PQ
Y29PQ
Y29PQ6
Y29PQ6
Y29PQ6
Y29PQ6
UV6L
UV4L
UV2L
UV1L
UV25L
UV26L
UV27L
UV28L
Y29PQ
Y29PQ
Y29PQ
Y29PQ
Y29PQ6
Y29PQ6
Y29PQ6
Y29PQ6
1/2
9/16
11/16
11/16
3/4
7/8
7/8
5/16
MY2911
or
MY28
(1) Crimp
Concentric
Str. Max.
Dia. (In.)
Wire
Size
0.012
–
0.015
–
0.019
–
0.024
–
0.030
–
0.038
–
0.0460
–
0.0585
–
0.0735
13
12
11
10
9
8
7
6
5
4
3
2
1
1/0
2/0
3/0
4/0
Area
Cir. Mils.
Solid
Wire Dia.
(In.)
Concentric
Str. Max.
Dia. (In.)
Flex. Bunch
or Rope
Lay Dia.
(In Approx.)
5178
6530
8234
10380
13090
16510
20820
26250
33100
41740
52640
66370
83690
105500
133100
167800
211600
0.07196
0.08081
0.09074
0.1019
0.1144
0.1285
0.1433
0.1620
0.1819
0.2043
0.2294
0.2576
0.2893
0.3249
0.3648
0.4096
0.4600
–
0.0931
–
0.117
0.132
0.148
0.166
0.186
0.209
0.235
0.264
0.297
0.333
0.374
0.420
0.472
0.530
–
0.101
–
0.126
0.146
0.157 – 0.162
0.179 – 0.196
0.207 – 0.215
0.235 – 0.240
0.263 – 0.269
0.219 – 0.305
0.319 – 0.337
0.367 – 0.376
0.441 – 0.423
0.500 – 0.508
0.549 – 0.576
0.613 – 0.645
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Color-Coded Uninsulated
Compression Parallel Splice
TYPE YSCM
Type YSCM HYLINK™ seamless parallel splice connectors permit stranded wires to
be laid parallel inside the connector and spliced together with BURNDY® compression
tools. Each YSCM connector accommodates a wide range of conductors and is colorcoded to ensure proper tool and die match. YSCM connectors are cULus Listed Wire
Connectors per UL 486A/B. Additionally, they are cULus Listed for Grounding and
Bonding per UL 467 and rated for direct burial in Earth and Concrete.
SEAMLESS
TUBING
HYLINK™
ELECTRO-TIN
PLATED
BEVELED
ENTRY
COLOR-CODE
AND DIE INDEX
(TYPICAL INSTALLATION)
Catalog
Number
Conductor Range
Cable‡
Circular Mils
Min.
Max.
YSCM17
13,060
16,910
YSCM27
16,910
26,890
YSCM42
29,970
41,520
YSCM66
42,750
66,040
YSCM80
67,980
80,020
YSCM104
82,870
103,630
YSCM133
104,960
133,220
YSCM167
134,340
166,560
YSCM212
167,380
211,820
YSCM231
230,800
230,800
Dimensions
Inches [mm]
Recommended Installation Tooling
L
±.03
O.D.
±.01
0.5
[13]
0.5
[13]
0.5
[13]
0.62
[16]
0.62
[16]
0.69
[18]
0.81
[21]
0.81
[21]
0.88
[22]
1.05
[27]
0.27
[7]
0.31
[8]
0.38
[10]
0.47
[12]
0.52
[13]
0.57
[14]
0.64
[16]
0.7
[18]
0.78
[20]
0.8
[21]
Notes:
Material: Copper per ASTM B75.
Finish: Tin plated. For nickel plating, add suffix “NK” to the Catalog
Number.
Dimensions in brackets [ ] are in millimeters rounded off to the nearest
millimeter, unless otherwise noted, and are for reference only.
†Recommended strip length. Strip length dependent on size, no. of wires
and insulation thickness.
‡Refer to Circular Mil Table per ASTM B8 for total Class B Circular Mil
calculations.
*YSCM231 can also be installed with MY29-3 and retain Listings.
Add the circular mils of the wires you wish to splice;
that sum would be used to determine the correct splice
using the Min/Max columns on the table above.
The tables to the right are for reference only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Color
Code
Die
Index
Red
Wire
Strip†
Length
OUR840,
500, 600 Series
35, 750
Series
49
X8CRT, W8CRT
U8CRT
11/16
Blue
7
X5CRT, W5CRT
U5CRT
11/16
Gray
8
X4CRT, W4CRT
U4CRT
11/16
Brown
10
X2CRT, W2CRT
U2CRT
3/4
Green
11
X1CRT1, W1CRT1
U1CRT1
3/4
Pink
12
X25RT, W25RT
U25RT
15/16
Black
13
X26RT, W26RT
U26RT
1-1/16
Orange
14
X27RT, W27RT
U27RT
1-1/16
Purple
15
X28RT, W28RT
U28RT
1-1/16
Yellow
16
X29RT, W29RT, *
U29RT
1-1/16
Circular Mil Table per ASTM B8
Size
Circular Mil Table per ASTM B8
ASTM Strandings
Size
ASTM Strandings
Class
Cable
Diameter (in)
Circular
Mils
AWG
Class
Cable
Diameter (in)
20
18
B
B
0.036
0.045
2,583
4,107
6,530
10,380
16
14
12
10
B
B
B
B
0.057
0.072
0.091
0.116
13,090
16,510
9
8
B
B
0.130
0.146
20,820
26,250
33,100
41,740
41,740
52,630
52,630
7
6
5
4
4
3
3
B
B
B
AA
B&A
AA
B&A
0.164
0.184
0.206
0.254
0.232
0.285
0.260
66,370
66,370
83,690
83,690
83,690
105,500
105,500
105,500
133,100
133,100
133,100
2
2
1
1
1
1/0
1/0
1/0
2/0
2/0
2/0
AA
B&A
AA
A
B
A&A
B
A&A
B
0.320
0.292
0.360
0.328
0.332
0.368
0.390
0.373
0.414
0.438
0.419
167,800
167,800
167,800
211,600
211,600
211,600
3/0
3/0
3/0
4/0
4/0
4/0
A&A
B
A&A
B
0.464
0.492
0.470
0.522
0.522
0.528
Circular
Mils
AWG
1,022
1,624
B-59
Small Terminals
Uninsulated Compression
Reducing Butt Splice
TYPES YSV / YRV-L
The HYREDUCER™ is a connector for splicing two different size wires. The larger
conductor is inserted first and butts against the center of the connector where the smaller
barrel begins. Constructed of pure electrolytic copper tubing for maximum conductivity, tin
plated to resist corrosion, the HYREDUCER™ accommodates a wide range of cable sizes.
HYREDUCER™
Dimensional information may be found in Table 1.
Table 2 is a comprehensive tooling index for these connectors.
Fig. 1
Fig. 3
Fig. 2
B Barrel*
BB Barrel*
Catalog
Number
Wire Range
AWG, AN,
Aircraft
Fig.
No.
Wire Size
B Dim.
Tool Index
Wire Size
BB Dim.
Tool Index
L
Max.
YSV1418
22 - 14
1
20 - 14
0.27
1
22 - 18
0.27
2
0.60
YSV1214G1
16 - 12
2
12
0.31
4
16 - 14
0.27
1
0.81
YSV1014G2
20 - 10
2
12 - 10
0.31
4
20 - 14
0.27
1
0.77
YRV8CV14L
20 - 8
3
8
0.44
5
20 - 14
0.39
1
1.16
YRV8CV10L
12 - 8
3
8
0.44
5
12 - 10
0.53
4
1.15
YRV6CV10L
12 - 6
3
6
0.50
6
12 - 10
0.53
4
1.25
YRV6CV8CL
8-6
3
6
0.50
6
8
0.53
5
1.18
YRV4CV6CL
6-4
3
4
0.50
7
6
0.54
6
1.24
YRV2CV6CL
6-2
3
2
0.62
8
6
0.51
6
1.60
* B and BB dimensions are wire strip lengths.
TOOL INDEX
Index
Number
Hand
Tools
Tools With Dies
1
MR8G98
Y8MRB1
MR89Q†
MR20
—
2
4
5
Y8MRB1
MY28
MR4C
Y1MRTC
6
Y29 Series
—
—
Nest
Indentor
DV8L1*
Y29PL
MY28
MR4C
Y1MRTC
DV6L
Y29PL
7
MY28
MR4C
Y1MRTC
DV4L
Y29PL
8
Y1MRTC
MY28
DV2L
Y29PL
* For aircraft applications (flexible cables).
B-60
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated Tin-Plated Brass Male / Female
Compression Quick Disconnects
TYPE Q-M
Non insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a male-type blade which slides into a
female-type receptacle.
FINGRIP™ Non-Insulated
Male Quick Disconnects
Features & Benefits
• Butted seam
• Chamfered barrel opening for quick and easy wire insertion
• Mates with dimpled female socket detent for a firm grip
Catalog
Number
Wire
Range
Q18M11X02D
Q18M18X02D
L
W
0.110 X 0.020
0.66
0.110
0.187 X 0.020
0.66
0.187
Q18M25X03D
0.250 X 0.032
0.66
0.250
Q14M18X02D
0.187 X 0.020
0.66
0.187
0.250 X 0.032
0.66
0.250
0.250 X 0.032
0.66
0.250
Q14M25X03D
Q10M25X03D
18 - 22
NEMA
Tab Size
14 - 16
12 - 10
TYPE Q-F
Installation
Tool
Wire Strip
Length
Bulk
Catalog
Number
—
MRE1022B
MR20
Y10D
Y1022
Q18M18X02B
Q18M25X03B
3/8"
Q14M18X02B
Q14M25X03B
—
Non-insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a female-type receptacle which slides
onto a male-type blade.
FINGRIP™ Non-Insulated
Female Quick Disconnects
Features & Benefits
• Butted seam
• Chamfered barrel opening for quick and easy wire insertion
• Dimpled female socket detent ensure firm grip
Catalog
Number
Wire
Range
Q18F11X02D
NEMA
Tab Size
L
W
Installation
Tooling
Wire
Strip
Length
Bulk
Catalog
Number
0.110 x 0.020
0.110
—
0.187 x 0.020
0.187
Q18F18X02B
Q18F25X03D
0.250 x 0.032
0.250
Q18F25X03B
Q14F11X02D
0.110 x 0.020
0.110
Q18F18X02D
Q14F18X02D
18 - 22
14 - 16
0.187 x 0.020
0.66
0.187
MRE1022B
Y10D
MR20
Q14F11X02B
3/8"
Q14F18X02B
Q14F25X03D
0.250 x 0.032
0.250
Q10F11X02D
0.110 x 0.020
0.110
—
0.187 x 0.020
0.187
—
0.250 X 0.032
0.250
Q10F25X03B
Q10F18X02D
12 - 10
Q10F25X03D
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Q14F25X03B
B-61
Small Terminals
Vinyl Insulated Tin-Plated Brass Male / Female
Compression Quick Disconnects
TYPE QP-M
600 Volts Max., 105° C Max.
FINGRIP™ Vinyl Insulated
Male Quick Disconnects
Vinyl insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a male-type blade which slides into a
female-type receptacle.
Features & Benefits
• Butted seam
• Funnel entry barrel opening for quick and easy wire insertion
• Mates with dimpled female socket detent for a firm grip
Catalog
Number
Wire
Range
Installation
Tool
NEMA Tab Size
L
W
0.11 X 0.02
0.76
0.11
0.19 X 0.02
0.76
0.19
QP18M25X03D
0.25 X 0.03
0.84
0.25
QP14M11X02D
0.11 X 0.02
0.76
0.11
0.19 X 0.02
0.76
0.19
0.25 X 0.03
0.84
0.25
0.25 X 0.03
0.93
0.25
QP18M11X02D
QP18M18X02D
QP14M18X02D
18 - 22
14 - 16
QP14M25X03D
QP10M25X03D
12 - 10
Bulk
Catalog
Number
Wire Strip
Length
MRE1022NV
Y1022
Y10D
—
3/8"
QP18M18X02B
QP18M25X03B
—
MRE1022NV
Y1022
Y10D
3/8"
MRE1022NV
Y1022
Y10D
3/8"
QP14M18X02B
QP14M25X03B
—
TYPE QP-F
600 Volts Max., 105° C Max.
FINGRIP™ Vinyl Insulated
Female Quick Disconnects
Vinyl insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a female-type receptacle which slides
onto a male-type blade.
Features & Benefits
•
•
•
•
Butted seam
Insulated connectors eliminate the need for post installation insulation
Funnel entry barrel opening for quick and easy wire insertion
Dimpled female socket detent ensure firm grip
NEMA Tab
Size
L
W
Bulk Catalog
Number
0.11 X 0.02
0.75
0.11
—
0.19 X 0.02
0.79
0.22
QP18F18X02B
QP18F25X03D
0.25 X 0.03
0.87
0.29
QP18F25X03B
QP14F11X02D
0.11 X 0.02
0.75
0.11
—
0.19 X 0.02
0.79
0.23
QP14F18X02B
QP14F25X03D
0.25 X 0.03
0.87
0.29
QP14F25X03B
QP10F18X02D*
0.19X 0.02
0.98
0.29
QP10F18X02B
0.25 X 0.03
0.98
0.29
QP10F25X03B
0.38 X 0.05
1.12
0.39
—
Catalog
Number
Wire
Range
QP18F11X02D
QP18F18X02D
QP14F18X02D
QP10F25X03D
QP10F38X05D*
16 - 22
14 - 16
10 - 12
Installation
Tool
Wire Strip
Length
MRE1022NV
Y10D
3/8"
MRE1022NV
Y10D
3/8"
MRE1022NV
Y10D
3/8"
* Not cULus.
B-62
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated Tin-Plated Brass Male / Female
Compression Quick Disconnects
TYPE QN-M
300 Volts Max., 105° C Max.
FINGRIP™ Nylon Insulated
Male Quick Disconnects
Nylon insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a male-type blade which slides into a
female-type receptacle.
Fig. 2
Fig. 1
Features & Benefits
• Sleeved barrel
• Funnel entry barrel opening assures quick and easy wire insertion
• Mates with dimpled female socket detent ensuring firm grip
Catalog
Number
Figure
Number
QN18M18X02D
2
QN18M25X03D
1
QN14M18X02D
2
QN14M25X03D
1
QN10M25X03D
1
Wire
Range
18 - 22
14 - 16
12 - 10
NEMA Tab Size
L
W
0.19 X 0.02
0.80
0.19
0.25 X 0.03
0.87
0.25
0.19 X 0.02
0.80
0.19
0.25 X 0.03
0.87
0.25
0.25 X 0.03
0.95
0.25
Installation
Tool
Wire
Strip
Length
MRE1022NV
Y10D
Y1022
3/8"
MRE1022NV
Y10D
Y1022
3/8"
MRE1022NV
Y10D
Y1022
3/8"
Bulk
Catalog
Number
QN18M18X02B
QN18M25X03B
QN14M18X02B
QN14M25X03B
—
TYPE QN-F
300 Volts Max., 105° C Max.
FINGRIP™ Nylon Insulated
Female Quick Disconnects
Nylon insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a female-type receptacle which slides
onto a male-type blade.
Features & Benefits
•
•
•
•
(Mates with Type QN-M Male Disconnects)
Standard Catalog
Number
Std. Pkg.
Qty
Wire
Range
Sleeved barrel
Insulated connector eliminate the need for post installation insulation
Funnel entry barrel opening assures quick and easy wire insertion
Dimpled female socket detent ensures firm grip
NEMA Tab
Size
L
W
0.11 X 0.02
0.77
0.11
0.19 X 0.02
0.79
0.19
QN18F25X03D
0.25 X 0.03
0.87
0.25
QN14F11X02D
0.11 X 0.02
0.77
0.11
0.19 X 0.02
0.79
0.19
0.25 X 0.03
0.87
0.25
0.19 X 0.02
0.87
0.19
0.25 X 0.03
0.95
0.25
QN18F11X02D
QN18F18X02D
QN14F18X02D
100
100
18 - 22
14 - 16
QN14F25X03D
QN10F18X02D*
QN10F25X03D
50
12 - 10
Installation
Tool
MRE1022NV
Y10D
Y1022
Wire Strip
Length
Bulk Catalog
Number
Bulk.
Pkg. Qty.
QN18F11X02B
3/8"
QN18F18X02B
1000
QN18F25X03B
QN14F11X02B
MRE1022NV
Y10D
Y1022
3/8"
MRE1022NV
Y10D
Y1022
3/8"
QN14F18X02B
1000
QN14F25X03B
QN10F18X02B*
QN10F25X03B
1000
* Not cULus.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-63
Small Terminals
Vinyl Fully Insulated Tin-Plated Brass Female Quick Disconnects /
Nylon Fully Insulated Tin-Plated Brass Male Quick Disconnects
TYPE FQP-F
600 Volts Max., 105° C Max.
FINGRIP™ Vinyl Fully Insulated
Female Quick Disconnects
Vinyl insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a female-type receptacle which allows the
terminal to slide onto a male-type blade.
Features & Benefits
• Fully insulated connectors eliminate the need for post installation insulation
• Funnel entry barrel opening assures quick and easy wire insertion
• Dimpled female socket detent ensuring firm grip
Catalog
Number
Wire
Range
NEMA Tab
Size
L
W
0.11 X 0.03
0.79
0.11
0.19 X 0.02
0.80
0.19
FQP18F25X03D
0.25 X 0.03
0.90
0.25
FQP14F11X03D
0.11 X 0.03
0.79
0.11
0.19 X 0.02
0.80
0.19
0.25 X 0.03
0.90
0.25
0.25 X 0.03
0.97
0.25
FQP18F11X03D
FQP18F18X02D
FQP14F18X02D
18 - 22
14 - 16
FQP14F25X03D
FQP10F25X03D
10 - 12
Installation
Tool
Wire
Strip
Length
MRE1022NV
Y1022
3/8"
MRE1022NV
Y1022
3/8"
MRE1022NV
Y1022
3/8"
TYPE FQN-M
600 Volts Max., 105° C Max.
FINGRIP™ Nylon Fully Insulated
Male Quick Disconnects
Nylon fully insulated quick disconnects allow for quickly connecting or disconnecting
a terminal. The front end of the terminal has a male-type receptacle which slides into
a female-type receptacle.
Features & Benefits
• Fully insulated connectors eliminate the need for post installation insulation
• Funnel entry barrel opening assures quick and easy wire insertion
• Dimpled female socket detent ensuring firm grip
Installation
Tool
Wire
Strip
Length
MRE1022NV
Y10D
Y1022
3/8"
0.25
MRE1022NV
Y10D
Y1022
3/8"
0.25
MRE1022NV
3/8”
Catalog
Number
Wire
Range
NEMA Tab Size
L
W
FQN18M18X02D*
18 - 22
0.19 X 0.02
0.88
0.19
FQN18M25X03D
18 - 22
0.25 X 0.03
0.80
0.25
FQN14M18X02D*
14 - 16
0.19 X 0.02
0.80
0.19
FQN14M25X03D
14 - 16
0.25 X 0.03
0.88
FQN10M25X03D
10 - 12
0.25 X 0.03
0.96
Bulk
Catalog
Number
—
FQN18M25X03B
—
FQN14M25X03B
FQN10M25X03B
* Not cULus.
B-64
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Fully Insulated Female /
Heat Shrink Insulated Male Quick Disconnects
TYPE FQN-F
Tin Plated Brass; 300 Volts Max., 105° C Max.
Fully insulated quick disconnects allow for quickly connecting or disconnecting a
terminal. The front end of the terminal has a female-type receptacle which allows the
terminal to slide onto and off a male-type blade.
FINGRIP™ Nylon Fully
Insulated Female Quick
Disconnects
Features & Benefits
• Fully insulated connectors eliminate the need for post installation insulation
• Funnel entry barrel opening for quick and easy wire insertion
• Dimpled female socket detent for a firm grip
Catalog Number
Wire Range
NEMA Tab Size
L
W
Installation Tool
Wire Strip
Length
FQN18F25X03D
18 - 22
.250 X .032
.90
.250
MRE1022NV
Y10D
Y1022
3/8”
FQN14F18X02D*
14 - 16
.187 x .020
.90
.187
FQN14F25X03D
14 - 16
.250 X .032
.90
.250
MRE1022NV
Y10D
Y1022
3/8”
FQN10F25X03D
10 - 12
.250 X .032
.98
.250
MRE1022NV
Y10D
Y1022
3/8”
* Not cULus.
TYPE YHSQ-M
For Copper Conductor; -55° through 110°C
Standard crimp terminals leave the wire exposed allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™ Heat Shrink Insulated
Male Quick Disconnects
Features & Benefits
•
•
•
•
Catalog No.
(100/bag)
Catalog No.
(20/bag)
Conductor
Size
NEMA Tab
Size
YHSQ18M25X03
YHSQ18M25X03RK
22-18 AWG
YHSQ14M25X03
YHSQ14M25X03RK
YHSQ10M25X03
YHSQ10M25X03RK
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Made from pure copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
Dimensions
Installation
Tooling
Wire
Strip
Length
W
L
0.250 X 0.032
0.25
1.25
MR22
5/16"
16-14 AWG
0.250 X 0.032
0.25
1.25
MR22
5/16"
12-10 AWG
0.250 X 0.032
0.25
1.19
MR22
5/16"
B-65
Small Terminals
Heat Shrink Insulated Female /
Heat Shrink Fully Insulated Female Quick Disconnects
TYPE YHSQ-F
Tin Plated Brass; -55° through 110°C
Standard crimp terminals leave the wire exposed allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™ Heat Shrink Insulated
Female Quick Disconnects
Features & Benefits
• Color-coded, imprinted with wire size
• Serrated barrels offer maximum wire contact and tensile strength
• Electro-tin plated for corrosion resistance
Catalog No.
(100/bag)
Catalog No.
(20/bag)
YHSQ18F11X02D
—
YHSQ18F18X02D
—
YHSQ18F25X03
Conductor
Size
Tab Size
Dimensions
W
L
0.110 X 0.020
0.16
1.28
0.187 X 0.020
0.23
1.28
YHSQ18F25X03RK
0.250 X 0.032
0.30
1.27
YHSQ14F11X02D
—
0.110 X 0.020
0.16
1.28
YHSQ14F18X02D
—
0.187 X 0.020
0.23
1.28
YHSQ14F25X03
YHSQ14F25X03RK
0.250 X 0.032
0.30
1.27
YHSQ10F25X03
YHSQ10F25X03RK
0.250 X 0.032
0.30
1.27
22-18 AWG
16-14 AWG
12-10 AWG
TYPE YHSFQ-F
Installation
Tooling
Wire Strip
Length
MR22
5/16"
MR22
5/16"
MR22
5/16"
Tin Plated Brass; -55° through 110°C
Standard crimp terminals leave the wire exposed, allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
HYDENT™ Fully Insulated
Female Quick Disconnects
Features & Benefits
• Color-coded, imprinted with wire size
• Serrated barrels offer maximum wire contact and tensile strength
• Electro-tin plated for corrosion resistance
Dimensions
Catalog No.
(100/bag)
Catalog No.
(20/bag)
Conductor
Size
NEMA Tab
Size
W
L
Installation
Tooling
Wire Strip
Length
YHSFQ18F25X03
YHSFQ18F25X03RK
22-18 AWG
0.250 X 0.032
0.38
1.28
MR22
5/16"
YHSFQ14F25X03
YHSFQ14F25X03RK
16-14 AWG
0.250 X 0.032
0.38
1.28
MR22
5/16"
YHSFQ10F25X03
YHSFQ10F25X03RK
12-10 AWG
0.250 X 0.032
0.38
1.34
MR22
5/16"
B-66
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Uninsulated or Heat Shrink Insulated
Male / Female Combo Quick Disconnects
TYPE PG
Tin-plated brass piggy-back connectors are designed to allow for additional terminals
to be connected.
Male / Female Combination
Quick Disconnects
Features & Benefits
•
•
•
•
Sleeved barrel
Combination connector allows for more than one connection to a circuit
Funnel entry barrel opening assures quick and easy wire insertion
Dimpled female socket detent ensure firm grip
Catalog Number
Wire Range
NEMA Tab Size
L
W
Installation Tool
Wire Strip
Length
PG1825X03D
22 - 18 AWG
0.250 X 0.032
0.79
0.25
MRE1022B,
Y10D, Y1022
3/8"
PG1425X03D
16 - 14 AWG
0.250 X 0.032
0.79
0.25
MRE1022B,
Y10D, Y1022
3/8"
PG1025X03D
12 - 10 AWG
0.250 X 0.032
0.89
0.25
MRE1022B,
Y10D, Y1022
3/8"
TYPE PGHS
For Copper Conductor; -55° through 110°C
Heat Shrink Insulated
Male / Female Combination
Quick Disconnects
Standard crimp terminals leave the wire exposed, allowing in moisture or other
contaminants which can result in corrosion. Corrosion reduces the amount of current
the wire can carry safely. The integrity of the electrical system can be compromised
when unsealed electrical connections are utilized. Heat shrink terminals provide a
durable seal blocking out contaminants ensuring a better connection.
Features & Benefits
•
•
•
•
Made from pure copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
Catalog Number
Wire Range
NEMA Tab Size
L
W
Installation Tool
Wire Strip
Length
PGHS1825X03D
22 - 18 AWG
0.250 X 0.032
0.91
0.25
Y10D
Y1022
MR22
5/16"
PGHS1425X03D
16 - 14 AWG
0.250 X 0.032
0.91
0.25
Y10D
Y1022
5/16"
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-67
Small Terminals
Vinyl or Nylon Insulated Male / Female
Combo Quick Disconnects
TYPE PGP
600 Volts Max., 105° C Max.
Tin-plated brass, vinyl insulated piggy-back connectors are designed to allow for
additional terminals to be connected.
FINGRIP™ Vinyl Insulated Male/Female
Combination Quick Disconnects
Features & Benefits
•
•
•
•
Sleeved barrel
Combination connector allows for more than one connection to a circuit
Funnel entry barrel opening assures quick and easy wire insertion
Dimpled female socket detent ensure firm grip
Standard Catalog
Number
Wire
Range
NEMA Tab
Size
L
W
Installation
Tool
Wire Strip
Length
Bulk Catalog
Number
PGP1825X03D
18 - 22
0.250 X 0.032
0.91
0.28
MRE1022NV
Y1022
3/8"
PGP1825X03B
PGP1425X03D
14 - 16
0.250 X 0.032
0.91
0.28
MRE1022NV
Y1022
3/8"
PGP1425X03B
PGP1025X03D
10 - 12
0.250 X 0.032
0.95
0.28
MRE1022NV
Y1022
3/8"
PGP1025X03B
* For UL Listed applications, consult BURNDY® factory.
TYPE PGN
600 Volts Max., 105° C Max.
Nylon insulated tin-plated brass quick disconnects allow for quickly connecting
or disconnecting a terminal. The design also allows for additional terminals to be
connected easily.
FINGRIP™ Nylon Insulated
Male/Female Combination
Quick Disconnects
Features & Benefits
•
•
•
•
Sleeved barrel
Combination connector allows for more than one connection to a circuit
Funnel entry barrel opening assures quick and easy wire insertion
Dimpled female socket detent ensures firm grip
Standard Catalog
Number
Wire
Range
NEMA Tab
Size
L
W
Installation
Tool
Wire Strip
Length
Bulk Catalog
Number
PGN1825X03D
18 - 22
0.250 X 0.032
0.90
0.28
MRE1022NV
Y10D
3/8"
PGN1825X03B
PGN1425X03D
14 - 16
0.250 X 0.032
0.90
0.28
MRE1022NV
Y10D
3/8"
PGN1425X03B
PGN1025X03D
10 - 12
0.250 X 0.032
0.95
0.28
MRE1022NV
Y10D
3/8"
PGN1025X03B
* For UL Listed applications, consult BURNDY® factory.
B-68
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon or Bare Tin-Plated Brass Flag-Style
Female Quick Disconnects
TYPE FLN
Flag style female quick disconnects provide quick, reliable, snap-together
interconnections without the use of tools. Side entrance chamfer to permit
connections of 90° without bending the wire.
FINGRIP™ Nylon Flag-Style
Female Quick Disconnect
Features & Benefits
• Dimpled female socket detent ensure firm grip
Catalog
Number
Wire
Range
NEMA
Tab Size
L
B
W
Installation Tool
Wire Strip
Length
FLN1825X03D
22 - 18
0.250 X 0.032
0.60
0.40
0.25
MRE1422FLN
3/8"
FLN1425X03D
16 - 14
0.250 X 0.032
0.63
0.40
0.25
MRE1422FLN
3/8"
FLN1025X03D*
12 - 10
0.250 X 0.032
0.64
0.40
0.25
MRE1422FLN
3/8"
* Not cULus.
TYPE FL
Flag style female quick disconnects provide quick, reliable, snap-together
interconnections without the use of tools. Side entrance chamfer to permit
connections of 90° without bending the wire.
FINGRIP™ Flag-Style
Female Quick Disconnect
Features & Benefits
• Dimpled female socket detent ensure firm grip
Catalog
Number
Std. Pkg.
Qty
Wire
Range
NEMA Tab
Size
L
B
W
Installation
Tool
Wire Strip
Length
Bulk Catalog
Number
Bulk Pkg.
Qty
FL1825X03D
100
18 - 22
0.250 x 0.032
0.67
0.17
0.25
BTH450
3/8"
FL1825X03B
1000
FL1425X03D
100
14 - 16
0.250 x 0.032
0.67
0.17
0.25
BTH450
3/8"
FL1425X03B
1000
FL1025X03D
50
10 - 12
0.250 x 0.032
0.67
0.17
0.25
BTH450
3/8"
FL1025X03B
1000
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-69
Small Terminals
QIKTAP™ Splices / Insulation Piercing
Tap Connectors
TYPE YAIT
QIKTAP™ connectors are quick and convenient. Makes quick splices with no
stripping, twisting, soldering, or special tooling.
QIKTAP™ Splices
Features & Benefits
•
•
•
•
•
Easy to use
Saves time
Color coded
No special tooling required, just squeeze to install
Dependable connection
Catalog Number
Wire Range
L
W
YAIT2218R
22 - 18
0.80
0.37
YAIT1814B
16 - 14
0.80
0.37
YAIT1210Y
12 - 10
0.80
0.37
TYPE TTV
Type TTV electrical connectors allow for an easy tap off of a run conductor. This tap
allows for a male quick disconnect to complete the tap connection. This is especially
useful when multiple re-connections could be necessary.
QIKTAP™ Tap Connectors
Features & Benefits
• Allows user to tap into a wire in mid-span without cutting or stripping the wire
• Connector then mates with a .250 inch male quick disconnect tab, making a
resusable quick-connect wiring termination
B-70
Catalog Number
Wire Range
Insulation Color
W
L
TTV18
22 - 18 AWG
Red
0.38
1.44
TTV14
16 - 14 AWG
Blue
0.38
1.44
TTV10
12 - 10 AWG
Yellow
0.38
1.44
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Vinyl Insulated Tin-Plated
Brass Pin Terminals
TYPE PTV
Insulated Pin Terminals are electrical connectors used to terminate stranded wires,
creating a quality, reliable connection by ensuring each wire strand conducts curent
when properly crimped. This is especially useful when multiple reconnections could
be necessary within terminal blocks or other similar devices. No breakage of wire
strands when wire is bent, under stress or in a vibration environment.
VINYLUG™
Features & Benefits
• Vinyl insulation
• Color-coded barrels
• Provides an easy and effective way to terminate stranded wire into European/
metric-style terminal blocks
Wire
Range
B
C
L
W
PTV18
22 - 18 AWG
0.19
0.41
0.80
0.07
MRE1022NV
Y1022
5/16"
PTV14
16 - 14 AWG
0.19
0.41
0.80
0.07
MRE1022NV
Y1022
5/16"
PTV10
12 - 10 AWG
0.27
0.50
0.97
0.11
MRE1022NV
Y1022
5/16"
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Installation
Tooling
Wire
Strip
Length
Catalog
Number
B-71
Small Terminals
Bare Ferrules
for Copper Conductor
TYPE YF-UIL
For Use on Copper Conductor
Wire ferrules are also known as cord end terminals or bootlace ferrules. These are
electrical connectors used to terminate stranded wires. Made of electrolytically tin
plated copper, uninsulated ferrules are designed to form neat end terminations to
multi-strand cables or wires. Smooth funnel entry assists in wire insertion.
Bare Ferrules
Features & Benefits
•
•
•
•
Catalog
Number
Wire Size
AWG
Made of electrolytic copper, tin plated
Seamless barrels
Smooth funnel entry to make wire insertion easier
RoHS compliant
Dimensions in Inches
mm²
L1 Dim (in)
D Dim (in)
D1 Dim (in)
D2 Dim (in)
YF2006UIL
20
0.75
0.24
0.06
0.05
0.10
YF2010UIL
20
0.75
0.39
0.06
0.05
0.08
0.08
YF2012UIL
20
0.75
0.47
0.06
0.05
YF1806UIL
18
1.00
0.24
0.07
0.06
0.11
YF1808UIL
18
1.00
0.32
0.07
0.06
0.09
YF1810UIL
18
1.00
0.39
0.07
0.06
0.09
YF1812UIL
18
1.00
0.47
0.07
0.06
0.09
0.09
Recommended
Tooling
YF1607UIL
16
1.50
0.28
0.08
0.07
YF1608UIL
16
1.50
0.32
0.08
0.07
0.12
YF268CFSL
YF1610UIL
16
1.50
0.39
0.08
0.07
0.12
YF1612UIL
16
1.50
0.47
0.08
0.07
0.12
YF261CSKIT with
YF2610D die
YF1618UIL
16
1.50
0.71
0.08
0.07
0.12
YF2210FL†
YF1408UIL
14
2.50
0.32
0.10
0.09
0.13
YF1410UIL
14
2.50
0.39
0.10
0.09
0.13
YF1412UIL
14
2.50
0.47
0.10
0.09
0.13
YF1418UIL
14
2.50
0.71
0.10
0.09
0.13
YF1209UIL
12
4.00
0.35
0.13
0.11
0.15
YF1212UIL
12
4.00
0.47
0.13
0.11
0.17
YF1215UIL
12
4.00
0.59
0.13
0.11
0.15
YF1218UIL
12
4.00
0.71
0.13
0.11
0.15
YF1010UIL
10
6.00
0.39
0.15
0.14
0.19
YF1012UIL
10
6.00
0.47
0.15
0.14
0.19
YF268CFSL
YF2210FL†
YF1015UIL
10
6.00
0.59
0.15
0.14
0.19
YF1018UIL
10
6.00
0.71
0.15
0.14
0.19
YF0812UIL
8
10.00
0.47
0.19
0.18
0.29
YF0815UIL
8
10.00
0.59
0.19
0.18
0.29
YF0818UIL
8
10.00
0.71
0.19
0.18
0.29
YF0612UIL
6
16.00
0.47
0.24
0.23
0.30
YF0615UIL
6
16.00
0.59
0.24
0.23
0.30
YF0618UIL
6
16.00
0.71
0.24
0.23
0.30
YF0625UIL
6
16.00
0.98
0.24
0.23
0.30
YF268CFSL
YF261CSKIT with
YF864D die
YF261CSKIT with
YF864D die
† Not currently UL Listed when using the YF2210FL tool.
B-72
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Bare Ferrules
for Copper Conductor
TYPE YF-UIL (Continued)
Catalog
Number
Wire Size
AWG
Dimensions in Inches
mm²
L1 Dim (in)
D Dim (in)
D1 Dim (in)
D2 Dim (in)
YF0412UIL *
4
25.00
0.47
0.31
0.29
0.38
YF0415UIL
4
25.00
0.59
0.31
0.29
0.38
YF0418UIL
4
25.00
0.70
0.31
0.29
0.38
YF0420UIL
4
25.00
0.79
0.31
0.29
0.38
YF0425UIL
4
25.00
0.98
0.31
0.29
0.38
YF0432UIL
4
25.00
1.26
0.31
0.29
0.38
YF0215UIL *
2
35.00
0.59
0.34
0.33
0.42
YF0220UIL
2
35.00
0.79
0.34
0.33
0.42
YF0225UIL
2
35.00
0.98
0.34
0.33
0.42
YF0232UIL
2
35.00
1.26
0.34
0.33
0.42
YF0118UIL *
1
50.00
0.71
0.43
0.41
0.52
YF0122UIL *
1
50.00
0.87
0.43
0.41
0.52
YF0125UIL *
1
50.00
0.98
0.43
0.41
0.52
YF0132UIL *
1
50.00
1.26
0.43
0.41
0.52
YF1/018UIL
1/0
50.00
0.71
0.43
0.41
0.52
YF1/022UIL
1/0
50.00
0.87
0.43
0.41
0.52
YF1/025UIL
1/0
50.00
0.98
0.43
0.41
0.52
YF1/032UIL
1/0
50.00
1.26
0.43
0.41
0.52
YF2/022UIL *
2/0
70.00
0.87
0.56
0.53
0.64
YF2/025UIL *
2/0
70.00
0.98
0.56
0.53
0.64
YF2/032UIL *
2/0
70.00
1.26
0.56
0.53
0.64
YF3/025UIL *
3/0
95.00
0.98
0.61
0.58
0.68
YF3/030UIL *
3/0
95.00
1.18
0.61
0.58
0.68
YF3/032UIL *
3/0
95.00
1.26
0.61
0.58
0.68
YF4/032UIL *
4/0
120.00
1.26
0.69
0.66
0.81
0.81
YF4/034UIL *
4/0
120.00
1.39
0.69
0.66
YF4/040UIL *
4/0
120.00
1.57
0.69
0.66
0.81
YF25032UIL *
250
150.00
1.26
0.81
0.72
0.91
YF25040UIL *
250
150.00
1.57
0.81
0.72
0.91
YF35032UIL *
350
185.00
1.26
0.84
0.79
0.94
YF35040UIL *
350
185.00
1.57
0.84
0.80
0.94
Recommended Tooling
YF261CSKIT with
YF864D die
YF261CSKIT with
YF21D die
81K Series
* Not UL Listed
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-73
Small Terminals
Covered Ferrules for Copper Conductor
Series W, D, & T
TYPE YF-I-L
Series W, D, & T
Offered in Series D, T, & W
Ferrules are electrical connectors used to terminate stranded wires, creating a
quality, reliable connection by ensuring each wire strand conducts current when
properly crimped. Especially useful when multiple reconnections could be necessary
within terminal blocks or other similar devices. No breakage of wire strands when
wire is bent, under stress or in a vibration environment. Twin ferrule designs allow
two individual stranded conductors to be connected to the same termination, most
beneficial in jumpering or similar applications. Both styles (single and twin) offer the
same features and benefits.
Covered Ferrules
Features & Benefits
•
•
•
•
•
•
Made of electrolytic copper, tin plated
Smooth funnel entry to make wire insertion easier
Secure contacting even after multiple reconnections
Long-term contact resistance
No fraying of strands
No breakage of wire strands when wire is bent, under stress, or in vibration
environment
• RoHS compliant
W Series
YF2406IWL
Turquoise
YF2408IWL
Turquoise
—
D Series
—
—
YF2205IDL *
White
YF2206IDL
White
YF2208IDL
White
YF2210IDL
White
YF2212IDL
White
YF2006IDL
Gray
YF2008IDL
Gray
YF2010IDL
Gray
YF2012IDL
Gray
YF2018IDL
Gray
YF1806IDL
Red
YF1808IDL
Red
YF1810IDL
Red
YF1812IDL
Red
YF1818IDL
Red
T Series
YF2406ITL
Pink
YF2408ITL
Pink
Wire Size
AWG
mm²
—
YF2206IWL
YF2206ITL
Orange
White
YF2208IWL
YF2208ITL
Orange
White
YF2210IWL
YF2210ITL
Orange
White
YF2212IWL
YF2212ITL
Orange
White
YF2006IWL
YF2006ITL
White
Blue
YF2008IWL
YF2008ITL
White
Blue
YF2010IWL
YF2010ITL
White
Blue
YF2012IWL
YF2012ITL
White
Blue
YF2018IWL
YF2018ITL
White
Blue
YF1806IWL
YF1806ITL
Yellow
Red
YF1808IWL
YF1808ITL
Yellow
Red
YF1810IWL
YF1810ITL
Yellow
Red
YF1812IWL
YF1812ITL
Yellow
Red
YF1818IWL
YF1818ITL
Yellow
Red
* Not UL Listed
† Not currently UL Listed when using the YF2210FL tool.
B-74
L1 (in)
Dimensions in Inches
L2 (in)
D (in)
D1 (in)
D2 (in)
Bag Qty
Tooling
24
0.34
0.40
0.31
0.04
0.03
0.08
500
YF268CFSL
24
0.34
0.48
0.31
0.04
0.03
0.08
500
YF261CSKIT with
YF2610D die
22
0.50
0.44
0.21
0.05
0.04
0.11
500
22
0.50
0.47
0.24
0.05
0.04
0.10
500
22
0.50
0.55
0.32
0.05
0.04
0.11
500
22
0.50
0.63
0.39
0.05
0.04
0.10
500
22
0.50
0.47
0.24
0.05
0.04
0.10
500
20
0.75
0.47
0.24
0.06
0.05
0.11
500
20
0.75
0.56
0.31
0.06
0.05
0.12
500
YF268CFSL
20
0.75
0.63
0.39
0.06
0.05
0.11
500
YF261CSKIT with
YF2610D die
20
0.75
0.71
0.47
0.06
0.05
0.11
500
YF2210FL†
20
0.75
0.96
0.71
0.06
0.05
0.11
500
18
1.00
0.47
0.24
0.07
0.06
0.12
500
18
1.00
0.56
0.32
0.07
0.05
0.12
500
18
1.00
0.63
0.39
0.07
0.06
0.12
500
18
1.00
0.71
0.47
0.07
0.06
0.12
500
18
1.00
0.96
0.71
0.07
0.06
0.12
500
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Covered Ferrules for Copper Conductor
Series W, D, & T
TYPE YF-I-L Series W, D, & T
(Continued)
W Series
D Series
T Series
YF1606IWL *
Red
YF1608IWL
Red
YF1610IWL
Red
YF1612IWL
Red
YF1606IDL *
Black
YF1608IDL
Black
YF1610IDL
Black
YF1612IDL
Black
YF1615IDL
Black
YF1618IDL
Black
YF1408IDL
Blue
YF1410IDL
Blue
YF1412IDL
Blue
YF1418IDL
Blue
YF1209IDL *
Gray
YF1210IDL
Gray
YF1212IDL
Gray
YF1218IDL
Gray
YF1010IDL *
Yellow
YF1012IDL
Yellow
YF1018IDL
Yellow
YF0812IDL
Red
YF0815IDL
Red
YF0818IDL
Red
YF0612IDL
Blue
YF0618IDL
Blue
YF1606ITL *
Black
YF1608ITL
Black
YF1610ITL
Black
YF1612ITL
Black
—
YF1618IWL
Red
YF1408IWL
Blue
YF1410IWL
Blue
YF1412IWL
Blue
YF1418IWL
Blue
YF1209IWL *
Gray
YF1210IWL
Gray
YF1212IWL
Gray
YF1218IWL
Gray
YF1010IWL *
Black
YF1012IWL
Black
YF1018IWL
Black
YF0812IWL
Ivory
—
YF0818IWL
Ivory
YF0612IWL
Green
YF0618IWL
Green
Wire Size
AWG
mm²
—
YF1618ITL
Black
YF1408ITL
Gray
YF1410ITL
Gray
YF1412ITL
Gray
YF1418ITL
Gray
YF1209ITL *
Orange
YF1210ITL
Orange
YF1212ITL
Orange
YF1218ITL
Orange
YF1010ITL *
Green
YF1012ITL
Green
YF1018ITL
Green
YF0812ITL
Brown
—
YF0818ITL
Brown
YF0612ITL
Ivory
YF0618ITL
Ivory
L1 (in)
Dimensions in Inches
L2 (in)
D (in)
D1 (in)
D2 (in)
Bag Qty
Tooling
16
1.50
0.48
0.24
0.08
0.07
0.14
500
16
1.50
0.55
0.32
0.08
0.07
0.14
500
16
1.50
0.63
0.39
0.08
0.07
0.14
500
16
1.50
0.71
0.47
0.08
0.07
0.14
500
16
1.50
0.84
0.59
0.08
0.07
0.14
500
16
1.50
0.95
0.71
0.08
0.07
0.14
500
14
2.50
0.62
0.32
0.10
0.09
0.17
500
14
2.50
0.69
0.39
0.09
0.09
0.17
500
YF268CFSL
14
2.50
0.71
0.47
0.09
0.09
0.17
500
YF261CSKIT with
YF2610D die
14
2.50
0.95
0.71
0.09
0.09
0.17
500
YF2210FL†
12
4.00
0.65
0.32
0.13
0.11
0.19
500
12
4.00
0.71
0.39
0.13
0.11
0.13
500
12
4.00
0.79
0.47
0.13
0.11
0.19
500
12
4.00
1.02
0.71
0.13
0.11
0.19
500
10
6.00
0.73
0.39
0.15
0.14
0.25
100
10
6.00
0.82
0.47
0.15
0.14
0.23
100
10
6.00
1.02
0.71
0.15
0.15
0.25
100
8
10.00
0.91
0.46
0.19
0.18
0.31
100
8
10.00
0.93
0.59
0.19
0.18
0.29
100
8
10.00
1.10
0.71
0.19
0.18
0.29
100
6
16.00
0.89
0.43
0.25
0.23
0.34
100
6
16.00
0.89
0.43
0.25
0.23
0.34
100
YF268CFSL
YF261CSKIT with
YF864D die
YF261CSKIT with
YF864D die
* Not UL Listed
† Not currently UL Listed when using the YF2210FL tool.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-75
Small Terminals
Covered Ferrules for Copper Conductor
Series W, D, & T
TYPE YF-I-L Series W, D, & T
(Continued)
W Series
D Series
YF0412IWL *
Brown
YF0415IWL *
Brown
YF0416IWL
Brown
YF0412IDL *
Yellow
YF0415IDL *
Yellow
YF0416IDL
Yellow
YF0418IDL
Yellow
YF0422IDL
Yellow
YF0425IDL
Yellow
YF0216IDL
Red
YF0218IDL
Red
YF0222IDL
Red
YF0225IDL
Red
YF0112IDL *
Blue
YF0116IDL *
Blue
YF0120IDL *
Blue
YF0122IDL *
Blue
YF0125IDL *
Blue
YF1/012IDL *
Blue
YF1/016IDL *
Blue
YF1/020IDL
Blue
YF1/022IDL
Blue
YF1/025IDL
Blue
YF2/020IDL *
Yellow
YF2/025IDL *
Yellow
YF2/032IDL *
Yellow
—
—
—
—
YF0218IWL
Beige
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
* Not UL Listed
B-76
T Series
Wire Size
AWG
mm²
L1 (in)
Dimensions in Inches
L2 (in)
D (in)
D1 (in)
D2 (in)
Bag Qty
Tooling
—
4
25.00
0.94
0.47
0.31
0.29
0.44
100
—
4
25.00
1.06
0.59
0.30
0.29
0.44
100
YF0416ITL
Black
4
25.00
1.10
0.63
0.30
0.29
0.44
100
—
4
25.00
1.18
0.71
0.30
0.29
0.44
100
—
4
25.00
1.42
0.87
0.30
0.29
0.44
100
—
4
25.00
1.45
0.98
0.30
0.29
0.44
100
—
2
35.00
1.17
0.64
0.34
0.32
0.48
100
YF0218ITL
Red
2
35.00
1.26
0.71
0.34
0.33
0.50
100
—
2
35.00
1.41
0.87
0.34
0.33
0.50
100
—
2
35.00
1.53
0.98
0.34
0.33
0.50
100
—
1
50.00
1.10
0.47
0.43
0.41
0.59
50
—
1
50.00
1.26
0.63
0.43
0.41
0.59
50
—
1
50.00
1.45
0.79
0.43
0.40
0.58
50
—
1
50.00
1.50
0.87
0.43
0.41
0.59
50
—
1
50.00
1.57
0.98
0.43
0.41
0.59
50
YF261CSKIT with
YF21D die
—
1/0
50.00
1.10
0.47
0.43
0.41
0.59
50
81K Series
—
1/0
50.00
1.26
0.63
0.43
0.41
0.59
50
—
1/0
50.00
1.45
0.79
0.43
0.40
0.58
50
—
1/0
50.00
1.50
0.87
0.43
0.41
0.59
50
—
1/0
50.00
1.57
0.98
0.43
0.41
0.59
50
—
2/0
70.00
1.45
0.79
0.56
0.53
0.63
25
—
2/0
70.00
1.65
0.98
0.56
0.53
0.63
25
—
2/0
70.00
1.73
1.10
0.56
0.53
0.63
25
YF261CSKIT with
YF864D die
YF261CSKIT with
YF21D die
81K Series
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Covered Twin Ferrules for Copper Conductor
Series D
TYPE YFTW-IDL
Series D
For Use on Copper Conductor
Ferrules are electrical connectors used to terminate stranded wires, creating a
quality, reliable connection by ensuring each wire strand conducts current when
properly crimped. Especially useful when multiple reconnections could be necessary
within terminal blocks or other similar devices. No breakage of wire strands when
wire is bent, under stress or in a vibration environment. Twin ferrule designs allow
two individual stranded conductors to be connected to the same termination, most
beneficial in jumpering or similar applications. Both styles (single and twin) offer the
same features and benefits. RoHS compliant.
Covered Twin Ferrules
Features & Benefits
•
•
•
•
Catalog Number
Wire sizes
Made of electrolytic copper, tin plated
Smooth funnel entry to make wire insertion easier
Secure contacting even after multiple reconnections
No fraying or breakage of wire strands when wire is bent, under stress, or in
vibration environment
Dimensions in Inches
D Series
AWG
mm2
L1 Dim
(in)
L2 Dim
(in)
D Dim
(in)
D1 Dim
(in)
D2 Dim
(in)
YFTW2208DL
White
22 AWG
0.50
0.60
0.30
0.07
0.06
0.19
YFTW2008DL
Gray
20 AWG
0.75
0.60
0.31
0.08
0.07
0.20
YFTW2010DL
Gray
20 AWG
0.75
0.66
0.39
0.08
0.07
0.22
YFTW1808DL
Red
18 AWG
1.00
0.62
0.31
0.09
0.08
0.22
YFTW1810DL
Red
18 AWG
1.00
0.67
0.39
0.09
0.08
0.22
YFTW1608DL
Black
16 AWG
1.50
0.65
0.31
0.10
0.09
0.26
YFTW1612DL
Black
16 AWG
1.50
0.77
0.47
0.10
0.09
0.25
YFTW1410DL
Blue
14 AWG
2.50
0.77
0.39
0.13
0.11
0.31
YFTW1413DL
Blue
14 AWG
2.50
0.85
0.51
0.13
0.11
0.32
YFTW1212DL
Gray
12 AWG
4.00
0.92
0.46
0.17
0.15
0.36
YFTW1014DL
Yellow
10 AWG
YFTW0814DL
Red
8 AWG
10.00
1.04
0.55
0.27
0.25
0.51
YFTW0614DL
Blue
6 AWG
16.00
1.23
0.55
0.34
0.33
0.75
6.00
0.99
0.53
0.21
0.19
0.41
Tooling
YF268CFSL
YF261CSKIT with
YF2610D die
Bag
Qty
500
YF2210FL†
YF261CSKIT with
YF2610D die
YF2210FL†
100
YF261CSKIT with
YF864D die
† Not currently UL Listed when using the YF2210FL tool.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-77
Small Terminals
Small Terminal Kits
Packaged Kits of Various Types of Small Terminals
Small Terminal Kits
For Use on Copper Conductor
Packaged Kits of Various Types of Small Terminals
Small terminal kits are packaged in reusable plastic cases with secure compartments
of each type of connector. Clearly marked on the inside font cover with part numbers
and descriptions, the kits contain some of the most common terminals needed on
everyday installations.
Features & Benefits
•
•
•
•
Quality terminals of various types packaged together for convenience
Color-coded barrels
Reusable, refillable case
Clearly marked with part numbers and descriptions on inside cover
Catalog Number: STKIT08
Contains:
Kit
STKIT08
Catalog Number
Quantity
Description
SP14
20
#16 - #14 AWG splice; vinyl insulation
QP14M25X03D
10
#16 - #14 AWG male disconnect; .250 tab size; vinyl insulation
QP14F25X03
10
#16 - #14 AWG female disconnect; .250 tab size; vinyl insulation
TP1410
20
#16 - #14 AWG ring terminal; 8 - 10 stud size; vinyl insulation
TP1410F
20
#16 - #14 AWG fork terminal; 8 - 10 stud size; vinyl insulation
SP10
10
#12 - #10 AWG splice; vinyl insulation
TP1010
20
#12 - #10 AWG ring terminal; 8 - 10 stud size; vinyl insulation
TP1010F
20
#12 - #10 AWG fork terminal; 8 - 10 stud size; vinyl insulation
Catalog Number: STKIT15
Contains:
Kit
STKIT15
B-78
Catalog Number
Quantity
QP18M18X02D
20
#22 - #18 AWG male disconnect; .187 tab; vinyl insulation
Description
QP18M25X03D
20
#22 - #18 AWG male disconnect; .250 tab; vinyl insulation
QP18F18X02D
20
#22 - #18 AWG female disconnect; .187 tab; vinyl insulation
QP18F25X03D
20
#22 - #18 AWG female disconnect; .250 tab; vinyl insulation
BULM18P
20
#22 - #18 AWG male bullet disconnect; vinyl insulation
BULF18P
20
#22 - #18 AWG female bullet disconnect; vinyl insulation
SP18
20
#22 - #18 AWG splice; vinyl insulation
QP14M18X02D
20
#16 - #14 AWG male disconnect; .187 tab; vinyl insulation
QP14M25X03D
20
#16 - #14 AWG male disconnect; .250 tab; vinyl insulation
QP14F18X02D
20
#16 - #14 AWG female disconnect; .187 tab; vinyl insulation
QP14F25X03D
20
#16 - #14 AWG female disconnect; .250 tab; vinyl insulation
BULM14P
20
#16 - #14 AWG male bullet disconnect; vinyl insulation
BULF14P
20
#16 - #14 AWG female bullet disconnect; vinyl insulation
SP14
20
#16 - #14 AWG splice; vinyl insulation
SP10
20
#12 - #10 AWG splice; vinyl insulation
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Small Terminal Kits
with Installation Tools
Small Terminal Kits
(Continued)
Packaged Kits of Terminals with Installation Tool
Small terminal kits are packaged in durable, dual-latched metal cases with secure
compartments for each connector. Inside label clearly identifies the part number and
description of the connector associated with each compartment. The kits contain
some of the most common terminals needed for everyday instalation.
Features & Benefits
•
•
•
•
Terminals include rings, forks, splices, quick disconnects, and pin styles
Color-coded barrels
Reusable, refillable case
Kit available with MRE1022NV full cycle ratchet installation tool
STKIT1602MRE1022NV
STKIT1602MRE1022NV KIT CONTENTS
Catalog Number
MRE1022NV
Qty
Description
Wire Size
Stud Size
1
Mechanical Full Cycle Ratchet Tool
—
—
PTV18
100
Vinyl Pin Terminal
22 - 18 AWG
—
PTV14
100
Vinyl Pin Terminal
16 - 14 AWG
—
PTV10
100
Vinyl Pin Terminal
12 - 10 AWG
—
QP14M25X03D
100
Vinyl Male Disconnect
16 - 14 AWG
—
QP14F25X03D
100
Vinyl Female Disconnect
16 - 14 AWG
—
QP10M25X03D
100
Vinyl Male Disconnect
12 - 10 AWG
—
QP10F25X03D
50
Vinyl Female Disconnect
12 - 10 AWG
—
TP1610
100
Vinyl Ring Tongue
22 - 16 AWG
#10
TP1410
100
Vinyl Ring Tongue
16 - 14 AWG
#10
TP1010
50
Vinyl Ring Tongue
12 - 10 AWG
#10
TP166LF
100
Vinyl Locking Fork
22 - 16 AWG
#6
TP148LF
100
Vinyl Locking Fork
16 - 14 AWG
#8
TP1010LF
50
Vinyl Locking Fork
12 - 10 AWG
#10
SP16
100
Vinyl Splice
22 - 16 AWG
—
SP14
50
Vinyl Splice
16 - 14 AWG
—
SP10
40
Vinyl Splice
12 - 10 AWG
—
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-79
Small Terminals
Heat Shrink Insulated Connectors and
Installation Tool Kit
TYPE HSKIT
For Use on Copper Conductor
Packaged Kit of Heat Shrink Connectors with
Installation Tool
Standard crimp terminals leave the wire exposed, allowing in moisture or other
contaminants which can result in corrosion. Heat shrink terminals provide a durable
seal, blocking out contaminants, ensuring a better connection.
Features & Benefits
•
•
•
•
•
Made from pure copper, annealed for maximum strength
Color-coded, imprinted with wire size
Serrated barrels offer maximum wire contact and tensile strength
Electro-tin plated for corrosion resistance
Wire strip length 5/16”
List of Items Included in HSKIT
Quantity
of Pieces
included
in kit
Description
Conductor
Size
Stud
Size
Quantity
of Pieces
included
in kit
Description
Conductor
Size
Stud
Size
50
Butt Splice
22 - 18 AWG
—
10
Fork Terminal
22 - 18 AWG
#6
50
Butt Splice
16 - 14 AWG
—
10
Fork Terminal
22 - 18 AWG
#8
30
Butt Splice
12 - 10 AWG
—
10
Fork Terminal
22 - 18 AWG
#10
B-80
15
Butt Splice
#8 AWG
—
10
Fork Terminal
16 - 14 AWG
#6
10
Ring Terminal
22 - 18 AWG
#6
10
Fork Terminal
16 - 14 AWG
#8
10
Ring Terminal
22 - 18 AWG
#8
10
Fork Terminal
16 - 14 AWG
#10
10
Ring Terminal
22 - 18 AWG
#10
10
Fork Terminal
12 - 10 AWG
#6
10
Ring Terminal
22 - 18 AWG
5/16″
10
Fork Terminal
12 - 10 AWG
#8
10
Ring Terminal
22 - 18 AWG
1/4″
10
Fork Terminal
12 - 10 AWG
#10
10
Ring Terminal
22 - 18 AWG
3/8″
15
Fork Terminal
#8 AWG
3/8"
10
Ring Terminal
16 - 14 AWG
#8
50 (25 ea)
Male & Female Quick Disc.
22 - 18 AWG
—
10
Ring Terminal
16 - 14 AWG
#10
50 (25 ea)
Male & Female Quick Disc.
16 - 14 AWG
—
10
Ring Terminal
16 - 14 AWG
5/16″
50 (25 ea)
Male & Female Quick Disc.
12 - 10 AWG
—
10
Ring Terminal
16 - 14 AWG
1/4″
30 (15 ea)
Male & Female Bullet
16 - 14 AWG
—
10
Ring Terminal
16 - 14 AWG
3/8″
20 (10 ea)
Male & Female Ins. Quick Disc.
22 - 18 AWG
—
10
Ring Terminal
16 - 14 AWG
#6
20 (10 ea)
Male & Female Ins. Quick Disc.
16 - 14 AWG
—
10
Ring Terminal
12 - 10 AWG
#8
20 (10 ea)
Male & Female Ins. Quick Disc.
12 - 10 AWG
—
10
Ring Terminal
12 - 10 AWG
#10
10
Step Down Butt Splice
16 - 14 to 22 - 18 AWG
—
10
Ring Terminal
12 - 10 AWG
5/16″
10
Step Down Butt Splice
12 - 10 to 16 - 14 AWG
—
10
Ring Terminal
12 - 10 AWG
1/4″
1
Ratchet Crimp Tool
—
—
10
Ring Terminal
12 - 10 AWG
3/8″
1
Metal Case with Dividers
—
—
15
Ring Terminal
#8 AWG
#10
www.burndy.com
1-800-346-4175 (US)
Small Terminals
Nylon Insulated Compression
Pigtail Splice
TYPES YQE / RK
Rated 600 Volts (Building Wire) and 1000 Volts (Fixtures/Signs)
Pigtail Splice, Nylon Insulated
The BURCAP is a nylon insulated pigtail splice designed to splice a wide range of
different cable sizes.
Catalog
Number
20
6
4
3
18
16
2
1
2
3
RK142ABOX100
18
3
2
1
4
1
1
2
1
3
1
1
1
1
2
1
1
1
2
1
3
1
2
0.24
500 - 5,180
0.61
(16, 4)
0.31
(7, 9)
0.27
(8, 6)
2,400 - 13,100
0.72
(18, 3)
0.44
(11, 2)
0.38
(9, 8)
N150WT
5/16"
2
4
3
1
2
2
2
1
2
1
1
1
1
2
1
3
1
4
1
1
2
2
2
3
2
3
2
1
2
1
1
0.30
1
1
2
1
12
1
3
2
1
14
2
1
2
16
1
2
3
2
0.76
3250
1
4
C
2# 18
1
5
B
Wire
Strip
Length
4205
7
*RK1422
L
M8ND, Y8ND,
HYTOOL™
1 # 16 & 1 # 18,
RK141ABOX100
22
Installation Tools
Total Area
Circular Mils
YQE91†
*RK1412
Dimension in Inches
Wire Combinations
2
1
3
3
5
NOTE:
*
Convenience Package. For Box quantity, order RK141ABOX100 and RK142ABOX100 respectively.
† This item is UL Listed
1-800-465-7051 (Canada)
1-603-647-5299 (International)
B-81
Small Terminals
This Page Intentionally Left Blank
B-82
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Table of Contents
Table of Contents
Compression Connectors
Connector Selector Chart....................................................................... C-3
Compression Connectors Information.................................................... C-5
Ampacity Rating, Selection and Use, Tooling......................................... C-5
Installation Hardware, Industry Standards............................................. C-5
Telecommunications Connector Information.......................................... C-6
Wire Definitions...................................................................................... C-7
Plating Objective Table........................................................................... C-7
Code Connectors Accommodating Flexible Wire
444S / 644 Series of Tools..................................................................... C-8
4-POINT® 81K Series of Tools............................................................... C-9
Expanded Ranges
444S / 644 Series of Tools..................................................................... C-10
4-POINT® 81K, 4PC Series of Tools...................................................... C-11
Copper Compression - Code - Standard Barrel
One Hole w/ Inspection Window............................................................ C-13
One Hole Narrow Tongue w/ Inspection Window................................... C-18
Two Hole w/ Inspection Window............................................................ C-21
One Hole Narrow Tongue w/ Inspection Window................................... C-26
Two Hole Slotted w/ Inspection Window (Code/Flex)............................ C-28
Four Hole Split Tongue w/ Inspection Window....................................... C-29
One/Two Hole Narrow Tongue E-LINE.................................................. C-30
Copper Code Standard Barrel Terminal Tooling Tables/Instructions
Mechanical/Ratchet (Dedicated Die/Requiring Dies)............................. C-32
Hydraulic (Requires Dies / Dieless)....................................................... C-33
Installation Instructions........................................................................... C-35
Copper Compression - Code - Long Barrel
One Hole w/ Inspection Window............................................................ C-36
One Hole No Inspection Window........................................................... C-40
Two Hole w/ Inspection Window............................................................ C-44
Two Hole No Inspection Window........................................................... C-48
Two Hole Narrow Tongue No Inspection Window.................................. C-52
Two Hole Slotted w/ Inspection Window................................................ C-55
Two Hole Slotted No Inspection Window............................................... C-56
Four Hole No Inspection Window........................................................... C-57
Four Hole Split Tongue w/ Inspection Window....................................... C-58
Blank Tongue No Inspection Window..................................................... C-59
Copper Code Long Barrel Terminal Tooling Tables/Instructions
Mechanical/Ratchet (Dedicated Die/Requiring Dies)............................. C-62
Hydraulic (Requires Dies / Dieless)....................................................... C-63
Installation Instructions........................................................................... C-65
Copper Compression - Flex - Standard Barrel
Copper Flex Wire Table.......................................................................... C-66
One Hole w/ Inspection Window............................................................ C-67
One Hole No Inspection Window........................................................... C-71
One Hole Narrow Tongue w/ Inspection Window................................... C-74
One Hole Belled End w/ Inspection Window.......................................... C-76
One Hole Tin-Zinc Plated No Inspection Window.................................. C-78
Two Hole w/ Inspection Window............................................................ C-81
Two Hole Narrow Tongue w/ Inspection Window................................... C-85
Two Hole Slotted w/ Inspection Window................................................ C-87
Two Hole Tin-Zinc Plated No Inspection Window.................................. C-88
Four Hole Split Tongue w/ Inspection Window....................................... C-91
Copper Flex Standard Barrel Terminal Tooling Tables/Instructions
Mechanical/Ratchet (Dedicated Die/Requiring Dies)............................. C-93
Hydraulic (Requires Dies / Dieless)....................................................... C-94
Installation Instructions........................................................................... C-96
Copper Compression - Flex - Long Barrel
One Hole w/ Inspection Window............................................................ C-97
One Hole Belled End No Inspection Window......................................... C-100
Two Hole w/ Inspection Window............................................................ C-103
Two Hole Belled End No Inspection Window......................................... C-106
Two Hole Narrow Tongue w/ Inspection Window................................... C-109
Two Hole Slotted w/ Inspection Window................................................ C-111
Copper Flex Long Barrel Terminal Tooling Tables/Instructions
Mechanical/Ratchet (Dedicated Die/Requiring Dies)............................. C-113
Hydraulic (Requires Dies / Dieless)....................................................... C-114
Installation Instructions........................................................................... C-116
Unique Feature Copper Compression Connectors
Blank Tongue Long Barrel (Code).......................................................... C-59
Two Hole Standard Barrel, Slotted (Code/Flex)..................................... C-28
Two Hole Long Barrel, Slotted w/ Inspection Window (Code)................ C-55
Two Hole Long Barrel, Slotted No Inspection Window (Code)............... C-56
Two Hole Long Barrel, Slotted w/ Inspection Window (Flex)................. C-111
Split Tongue Standard Barrel (Code)..................................................... C-29
Split Tongue Long Barrel (Code)............................................................ C-58
Equipment Line, One & Two Hole Narrow Tongue (Code)..................... C-30
Aluminum / Copper Compression Connections
One Hole for Aluminum/Copper............................................................. C-117
Two and Four Hole for Aluminum/Copper.............................................. C-120
One/Two Hole Narrow Tongue Standard Barrel (Code)......................... C-123
Transformer Lug Kit................................................................................ C-129
Aluminum Terminal Tooling Tables/Instructions
Mechanical/Ratchet (Dedicated Die/Requiring Dies)............................. C-125
Hydraulic (Requires Dies)...................................................................... C-126
Hydraulic (Dieless)................................................................................. C-127
Installation Instructions........................................................................... C-128
Metric Compression Connectors
One Hole Standard Barrel - Code w/ Inspection Window...................... C-130
Two Hole Standard Barrel - Code w/ Inspection Window...................... C-134
One Hole Long Barrel - Code No Inspection Window............................ C-137
Two Hole Long Barrel - Code No Inspection Window............................ C-140
One Hole Standard Barrel - Flex w/ Inspection Window........................ C-144
Two Hole Long Barrel - Flex w/ Inspection Window............................... C-147
One Hole Long Barrel - Flex No Inspection Window.............................. C-150
Two Hole Long Barrel - Flex No Inspection Window.............................. C-153
Stacking Adaptor Connectors
HYSTACK™ for Copper/Aluminum........................................................ C-156
Copper Compression Splices
Uninsulated Parallel Splice.................................................................... C-157
Standard Barrel Splice (Code)............................................................... C-159
Long Barrel Splice (Code)...................................................................... C-160
High-Voltage Standard Barrel Tapered Ends (Code)............................. C-161
Standard Barrel Splice (Flex)................................................................. C-162
Most frequently ordered catalog numbers are highlighted in BLUE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-1
Compression Connections
Table of Contents
(Continued)
Table of Contents
Copper Flex Standard Barrel Splice Tooling Tables/Instructions
Mechanical/Ratchet (Dedicated Die/Requiring Dies)............................. C-164
Hydraulic (Requires Dies / Dieless)....................................................... C-165
Installation Instructions........................................................................... C-167
Copper Compression Splice
Long Barrel (Flex).................................................................................. C-168
Copper Flex Long Barrel Splice Tooling Tables/Instructions
Mechanical/Ratchet (Dedicated Die/Requiring Dies)............................. C-170
Hydraulic (Requires Dies / Dieless)....................................................... C-171
Installation Instructions........................................................................... C-173
Copper Compression In Line Splice Kits
Code/Flex Standard Barrel w/ Inspection Window................................. C-174
Aluminum Compression Splices
HYLINK™ for Aluminum/Copper............................................................ C-176
Copper Compression Reducing Adapter
Reducing Adapter for Copper (Code)..................................................... C-178
Copper Compression In-Line Reducer Splice Kit (Code/Flex)
Standard Barrel w/ Inspection Window.................................................. C-179
Hydraulic Installation Tooling Chart (standard barrel)............................ C-187
Mechanical Installation Tooling Chart (standard barrel)......................... C-197
Long Barrel w/ Inspection Window......................................................... C-206
Hydraulic Installation Tooling Chart (long barrel)................................... C-209
Mechanical Installation Tooling Chart (long barrel)................................ C-209
Aluminum/Copper Reducing Splice
HYREDUCER™ Aluminum Reducing Splice......................................... C-215
Compression Tap Connectors & Covers
Thin Wall Copper C-Tap......................................................................... C-216
C-Tap CRIMPIT™.................................................................................. C-217
H-Tap CRIMPIT™ (Code)...................................................................... C-219
H-Tap Flame Retardant Cover (black)................................................... C-223
H-Tap Flame Retardant Cover (clear).................................................... C-223
Split H Copper CRIMPIT™.................................................................... C-224
Tin Plated Aluminum H-Tap.................................................................... C-225
Copper Compression Adapters
HYPLUG™ Adapters for Copper............................................................ C-226
HYPLUG™ Adapters for Aluminum........................................................ C-228
Copper Compression T-Coupler
Copper HYTEE™ Coupler (Code)......................................................... C-230
Compression Cable Pulling Heads
Compression Cable Pulling Heads Aluminum/Copper........................... C-231
Compression Battery Terminals
Straight Style Battery Post..................................................................... C-233
T-Style Battery Post............................................................................... C-234
One Hole Grounding/Starter Lugs.......................................................... C-235
Most frequently ordered catalog numbers are highlighted in BLUE
The BURNDY QR Code provides you with a single point of access to all
BURNDY Compression Connection Resource Documents
Compression Connection Product Categories
•
•
•
•
•
•
•
C-2
Copper Code Terminals
Copper Flex Terminals
Copper Codes Splices
Copper Flex Splices
Copper Splice Reducers
Copper Pin Adapters
Copper C & H-Taps
•
•
•
•
Aluminum Terminals
Aluminum Splices
Aluminum Splice Reducers
Steel Cable Pulling Heads
Types of Resource Douments Available:
•
•
•
•
•
•
•
Installation Manuals
Installation Videos
Installation Instructions
Tooling Tables
Sales Drawings
Product Selection Configurators
Burndy Connect Application
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Connector Selector Chart
STANDARD
BARREL
LONG
BARREL
CODE
SPLICES
TAPS
METRIC
LUGS
STANDARD
BARREL
COPPER
LONG
BARREL
FLEX
EXTRA FLEX
Accepts code and
Flex Cables Up to 4/0
PIN
ADAPTERS
PARALLEL
STANDARD BARREL
LONG BARREL
REDUCING ADAPTOR
STANDARD BARREL
NARROW TONGUE, INSPECTION WINDOW
INSPECTION WINDOW
NARROW TONGUE
TAPERED ENDS
C-13
C-18
C-21
C-29
C-36
C-40
C-44
C-52
C-57
C-157
C-159
C-160
C-178
C-161
C-TAP
C-TAP
T-COUPLER
THIN WALL
C-216
C-217
C-230
ONE HOLE
ONE HOLE
TWO HOLE
TWO HOLE
STANDARD BARREL
LONG BARREL
STANDARD BARREL
LONG BARREL
C-130
C-137
C-134
C-140
ONE HOLE
ONE HOLE
ONE HOLE
ONE HOLE
TWO HOLE
TWO HOLE
ONE HOLE
TWO HOLE
ONE HOLE
ONE HOLE
TWO HOLE
TWO HOLE
TWO HOLE
NARROW TONGUE
TIN-ZINC PLATED
TIN-ZINC PLATED
C-67
C-74
C-71
C-76
C-81
C-85
C-78
C-88
INSPECTION WINDOW
BELLED
INSPECTION WINDOW
BELLED
NARROW TONGUE
C-97
C-100
C-103
C-106
C-109
NARROW TONGUE
NO INSPECTION WINDOW
BELLED
HYPLUG™
C-226
STANDARD BARREL
LONG BARREL
BELLED
BELLED
C-162
C-168
IN-LINE
SPLICE KITS
STANDARD BARREL
REDUCING STD
REDUCING LONG
INSPECTION WINDOW
INSPECTION WINDOW
INSPECTION WINDOW
C-174
C-179
C-206
METRIC
LUGS
BLANK TONGUE
SLOTTED TONGUE
SPLIT TONGUE
EQUIPMENT LINE
STACKING ADAPTERS
1-800-465-7051 (Canada)
1-603-647-5299 (International)
ONE HOLE
ONE HOLE
TWO HOLE
TWO HOLE
FOUR HOLE
NARROW TONGUE
SPLICES
TAPS
SPECIALS
ONE HOLE
ONE HOLE
TWO HOLE
TWO HOLE
C-TAP
H-TAP
H-TAP COVER
SPLIT H TAP
FLAME RETARDANT BLACK OR CLEAR
C-217
C-219
C-223
C-224
ONE HOLE
ONE HOLE
TWO HOLE
STANDARD BARREL
LONG BARREL
LONG BARREL
C-144
C-150
C-147
LONG BARREL
TWO HOLE
TWO HOLE
TWO HOLE
TWO HOLE
STANDARD BARREL
ONE & TWO HOLE
CODE
STANDARD BARREL, CODE/FLEX
LONG BARREL, CODE
LONG BARREL, CODE, INSPECTION WINDOW
LONG BARREL, FLEX, INSPECTION WINDOW
CODE/FLEX, INSPECTION WINDOW
NARROW TONGUE, CODE
C-59
C-28
C-56
C-55
C-111
C-91
C-30
C-156
C-3
Compression Connections
LUGS
ALUMINUM
C-117
C-120
TRANSFORMER
LUG KIT
C-129
STACKING
ADAPTER
C-156
PIN
ADAPTER
STRAIGHT OR OFFSET
C-228
SPLICES
STANDARD
REDUCING
C-176
C-215
H-TAPS
COVERS FOR H TAPS
C-225
C-223
ONE OR TWO HOLE
C-30
TAPS
EQUIPMENT LINE
C-4
ONE HOLE
TWO OR FOUR HOLE
Connector Selector Chart
(Continued)
www.burndy.com
1-800-346-4175 (US)
Compression Connectors
General Information
Compression Connections
Compression Connectors
BURNDY® compression connectors are designed for reliable and controllable electrical
connections. The complete installation is fully inspectable. They are high conductivity
copper and operate cooler than the wire on which they are installed. The connectors
withstand a wide range of electrical and environmental conditions, including current
surges, temperatures, corrosion and vibrations, for a wide variety of applications. These
features mean a consistently high quality connection at a low installed cost.
The circumferential crimp design dies compress cable strands into polygonal shapes
forming intimate contact with each other and the connector barrel. This compression
forms a tight homogeneous mass with virtually no air pockets. The circumferential crimp
provides an excellent electrical connection with high pull-out values. The circumferential
crimp is ideal for high voltage applications leaving the connector barrel symmetrical,
which is easier to insulate.
Copper compression connectors are manufactured from high-conductivity electrolytic
copper. The connectors are normally tin-plated, lead-plated, or plated with proprietary
BURNDY® brite finish to provide durable long-lasting corrosion resistance. The connector
design has been matched to the cable size to provide the necessary physical strength
requirements for reliable electrical performance.
The indent type crimp can be used in virtually any application except polyvinylchloride
(PVC) insulated terminals and splices. It is an excellent means of terminating flexible, extra
flexible and welding cables. The indentor compresses the cable strands to form intimate
contact with each other and the connector barrel. The result is an excellent electrical
connection with high pull-out strength. Laboratory work testing curves established the
proper depth and shape of indent for each type of connector and wire combination.
Aluminum compression connectors are manufactured from high conductivity, high purity
wrought aluminum. They are designed with sufficient mass and are electro-tin plated
to minimize corrosion due to galvanic action between dissimilar metals. The connector
barrels are pre-filled with PENETROX™, BURNDY oxide inhibiting compound.
PENETROX™ contains homogeneously suspended metallic particles which penetrate
the wire’s oxides to establish excellent continuity between the individual strands and
the connector barrel for a low-resistance connection. PENETROX™ maintains an airtight connection. Each barrel end is covered with a color-coded plastic dust cap which
prevents foreign matter from entering the connector before it is used. The connector
design has been engineered to match the cable size to provide the necessary physical
strength requirements for reliable electrical performance.
Connector Ampacity Rating
Per NEC 110.14(C) Provision (2) installed pressure connectors shall be used with
conductors at the ampacities not exceeding the ampacity at the listed and identified
temperature rating of the connector. Most BURNDY connector temperature ratings
in this section, are rated 90ºC, therefore the connector is rated to accommodate the
ampacity of a conductor operating at or below 90ºC.
Selection and Use
Copper compression connectors are recommended for use on copper conductors.
Aluminum compression connectors are recommended for use on aluminum conductors.
Dual-rated aluminum compression connectors may be used on both copper and
aluminum conductors.
Two basic compression designs are available: Circumferential and indent. After
compression, virtually all the air is removed leaving a tight homogeneous mass of
connector and conductor.
The circumferential crimp
design is recommended
for color coded connectors
in low and high voltage
applications. Die index
number
embossment
provides an easy inspection where required to verify the use of the proper connector/die
combination. It is also recommended for insulated connectors and for terminating flexible
and welding cables.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Tooling
Tooling systems are essential for proper installation of a compression connector. Since
connectors and dies are designed as a unit for specific wire sizes, only the recommended
tools and dies should be used. Most aluminum and copper HYLUG™ terminals and
HYLINK™ splices are marked with a die index number and are color-coded to identify
the correct installation die. Dies marked with the matching die index number and color
can be used to install the connector.
BURNDY® tooling installs a wide range of connectors, is reliable, cost effective, and
precision engineered for durable, long-lasting service and quality connections. The
tools include small plier types, full cycle ratchet designs and hydraulically-powered
HYPRESS™ heads and new Battery Actuated Tools. Some have permanent die grooves
or adjustable dies, while others require a change of die sets or nest die for each connector
size. BURNDY recommended tools achieve crimp performance consistent with UL and
other industry standards. Since several tools are suitable for most connectors, the most
economical and practical tool can be chosen for each application.
Installation Hardware
See the Hardware Section or Reference Section of the BURNDY Master Catalog for
information on Recommended Hardware Materials and Tightening Torque Values.
Industry Standards
BURNDY compression terminals, splices, and tap connectors requiring third party
testing and approval are listed by Underwriters Laboratories, Inc. (UL), and/or Canadian
Standards Association (CSA), and all confirm to the applicable sections of the National
Electrical Code (NEC).
Per UL486A-486B - Wire Connectors (1.3) standard, this standard is intended for
connectors suitable for currents not exceeding the ampacity of insulated conductors
rated 75ºC or 90ºC in accordance with the rating of the connector, if provided.
BURNDY® also offers connectors and splices which meet the (LOCA Seismec and
Aging) requirements of IEEE standards 323, 383 and 344 for class 1E critical circuits
for use in Nuclear Utility Applications. Certification to 10CFR50 and 10CFR21 available.
Detail catalog listings should be consulted to obtain the appropriate standards for each
connector and splice.
C-5
Compression Connections
Telecommunication Connectors General Information
Telecommunication Compression Connectors
The industry’s first choice in compression
connectors...
BURNDY® provides a complete selection of one and two hole compression’s
terminals, H-taps, C-taps, and other compression connection products specifically
engineered to meet the demanding applications of both the Central Office and Wireless
communications markets.
All of the BURNDY compression products are designed for reliable and controllable
electrical connections. All connectors are made from high conductivity electrolytic copper
and operate at cooler temperatures than the conductor on which they are installed. The
connectors are normally tin-plated, lead-plated, or plated with a proprietary BURNDY®
brite finish to provide the industry standard in long-lasting corrosion resistance.
The complete installation is fully inspectable and UL Listed when installed with
BURNDY® dies. Every die in the system is color-coded and provides die index
embossment for complete inspectability.
The Circumferential Crimp...
The BURNDY® circumferential crimp provides a solid, homogenous connection, with
high pull out values and is rated for high voltage applications, more than sufficient
for the 48V DC operating voltage common in the telecom market. In addition the
circumferential crimp doesn’t require the removal of the copper flash produced by
other die systems. This not only saves time in installation but removes a potential
safety hazard from the job.
All of the dies in the system are color-coded to match the connectors and feature die
index and die number matching to the connector for ease of installation.
Circumferential compression is solid
and symmetrical. No sharp flash.
BURNDY® Tooling... the right choice for the job!
BURNDY® tooling installs a wide range of connectors, is reliable, cost effective,
and precision engineered for durable, long-lasting service and quality connections.
BURNDY compression tooling system ranges from full cycle ratchet hand tools to 12
and 15 ton hydraulically-powered HYPRESS™ heads. Hydraulic tools are available
in self-contained, battery powered, and AC service electrically powered pump and
remote head designs to meet all possible installation situations.
C-6
NOTE: Field bending straight lugs to achieve an angular connection will void UL
Listing / CSA Certifications and BURNDY will not be liable for the connection.
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Wire Definitions
Plating Objectives
Wire Definitions
•
Copper Code Stranded Wire, as listed in this section refers to: Class B (Concentric, Compressed, Compact) or Class C
•
Copper Flexible Wire, as listed in this section refers to: Listed by Nominal Wire followed by the designated wire classes (G, H, I, K, M, and DLO)
•
Aluminum Stranded Wire, as listed in this section refers to: Class B (Concentric, Compressed, Compact)
•
Copper Clad Aluminum (CCA) Stranded Wire, as listed in this section refers to: CCA stranded wire
Plating
Electro-tin
Hot Tin Dip
Nickel
Silver*
Reduce galvanic corrosion (bimetallic)
Objective
X
X
—
—
Resist corrosive elements
X
X
—
—
Increase conductivity/lower contact resistance
—
—
—
X
Provide high, continuous service temperatures
(maximum)
(347ºF/175ºC)
X
—
X
(650ºF/343ºC)
X
(500ºF/260ºC)
*Note: Never connect an aluminum surface to a silver plated surface. Aluminum in contact with silver results in a
highly corrosive joint, which will further result in a high resistance connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-7
Compression Connections
Code Connectors Accommodating Flexible Wire
with 444S and 644 Series Dieless Tools
Code Connectors Accommodating
Flexible Wire with Dieless Tools
The following code connectors can accommodate flexible
wire when using the 644 or 444S series dieless platform of
installation tools ONLY. See table for specific connector to wire
combinations.
Example: YA2CN code connector that accommodates #2
AWG Class B,C, can also accommodate a #3 Class G, H, I, K,
M, DLO flexible wire when using a 644 or 444S series tools with
the number of crimps identified in the table below.
444S Series
Catalog Number Designation
644 Series
Wire Sizes
# Crimps*
Terminal
Splice*
Copper
Code Wire
Copper Flexible Wire
and DLO (if applicable)
Standard
Barrel
Long
Barrel
YA1C-
YS1C-
#1 AWG
#2 FLEX G,H,I,K,M,DLO
1
1
YA25-
YS25-
1/0 AWG
#1 FLEX G,H,I,K,M,DLO
1
1
YA26-
YS26-
2/0 AWG
1/0 FLEX G,H,I,K,M,DLO
1
1
YA27-
YS27-
3/0 AWG
2/0 FLEX G,H,I,K,M,DLO
1
1
YA28-
YS28-
4/0 AWG
3/0 FLEX G,H,I,K,M,DLO
1
1
YA29-
YS29-
250 kcmil
4/0 FLEX G,H
1
1
YA30-
YS30-
300 kcmil
4/0 FLEX I,K,M,DLO
250 FLEX G,H
1
1
YA31-
YS31-
350 kcmil
250 FLEX I,K,M, 262 DLO
1
1
YA32-
YS32-
400 kcmil
300 FLEX G,H,I,K,M, 313 DLO
1
1
YA34-
YS34-
500 kcmil
350 FLEX G,H,I,K,M, 373 DLO
1
1
YA36-
YS36-
600 kcmil
450 FLEX I,K,M, 444 DLO
500 FLEX G,H
1
1
YA38-
YS38-
700 kcmil
500 FLEX I,K,M, 535 DLO
1
1
YA39-
YS39-
750 kcmil
YA40-
YS40-
800 kcmil
YA44-
YS44-
1000 kcmil
550 FLEX G,H
1
1
600 FLEX G
1
1
550 FLEX M
1
1
600 FLEX H,I,K,M
1
1
650 FLEX G, 646 DLO
1
1
650 FLEX I
1
1
750 FLEX G,H, 777 DLO
1
1
*Splices: # of crimps required for each side
+
Code Class B/C
Terminal
(YA1CN shown)
C-8
Flexible Wire
Accommodates
(#2 G,H,I,K,M,DLO)
+
=
UL Listed
CSA Certified
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Code Connectors Accommodating Flexible Wire
with 81K Series 4-POINT® Dieless Tools
Code Connectors Accommodating
Flexible Wire with Dieless Tools
The following code connectors can accommodate flexible wire when using the
81K series 4-POINT® dieless platform of installation tools ONLY. See table for
specific connector to wire combinations.
Example: YA2CN code connector that accommodates #2 AWG Class B,C, can
also accommodate a #3 Class G, H, I, K, M, DLO flexible wire when using an
81K series tool with the number of crimps identified in the table below.
Catalog Number Designation
Wire Sizes
# Crimps*
Terminal
Splice*
Copper
Code Wire
Copper Flexible Wire
and DLO (if applicable)
Standard
Barrel
Long
Barrel
YA8C-
YS8C-
#8 AWG
#8 FLEX G,H,I,K,M,DLO
1
1
YA4C-
YS4C-
#4 AWG
#6 FLEX G,H,I,K,M,DLO
#5 FLEX G,H,I,K,M,DLO
1
1
YA3C-
YS3C-
#3 AWG
#4 FLEX G,H,I,K,M,DLO
1
1
YA2C-
YS2C-
#2 AWG
#3 FLEX G,H,I,K,M,DLO
1
1
YA1C-
YS1C-
#1 AWG
#2 FLEX G,H,I,K,M,DLO
1
1
YA25-
YS25-
1/0 AWG
#1 FLEX G,H,I,K,M,DLO
1
2
YA26-
YS26-
2/0 AWG
1/0 FLEX G,H,I,K,M,DLO
1
2
YA27-
YS27-
3/0 AWG
2/0 FLEX G,H,I,K,M,DLO
1
2
YA28-
YS28-
4/0 AWG
3/0 FLEX G,H,I,K,M,DLO
1
2
YA29-
YS29-
250 kcmil
4/0 FLEX G,H
1
2
YA30-
YS30-
300 kcmil
4/0 FLEX I,K,M,DLO
250 FLEX G,H
1
2
YA31-
YS31-
350 kcmil
250 FLEX I,K,M, 262 DLO
1
2
YA32-
YS32-
400 kcmil
300 FLEX G,H,I,K,M, 313 DLO
1
2
YA34-
YS34-
500 kcmil
350 FLEX G,H,I,K,M, 373 DLO
1
2
YA36-
YS36-
600 kcmil
450 FLEX I,K,M, 444 DLO
500 FLEX G,H
2
2
YA38-
YS38-
700 kcmil
500 FLEX I,K,M, 535 DLO
2
2
YA39-
YS39-
750 kcmil
YA40-
YS40-
800 kcmil
YA44-
YS44-
1000 kcmil
550 FLEX G,H
2
2
600 FLEX G
2
3
550 FLEX M
2
3
600 FLEX H,I,K,M
2
3
650 FLEX G, 646 DLO
2
3
650 FLEX I
—
3
750 FLEX G,H, 777 DLO
2
3
*Splices: # of crimps required for each side
+
Code Class B/C
Terminal
(YA2CN shown)
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Flexible Wire
Accommodates
(#3 G,H,I,K,M,DLO)
+
=
UL Listed
CSA Certified
C-9
Compression Connections
Expanded Compression Ranges
using 444S and 644 Series Dieless Tools
EXPANDED RANGES
The following list of connector types can accommodate a range of conductors
when crimped using the 644 and 444S family of tools:
COPPER CONNECTORS
ALUMINUM CONNECTORS
Copper HYLUG™ & HYLINK™ Connectors
Types YA, YA-L, YAB, YS, YS-L, YSR, YST, YS-T, YSP-T
Aluminum HYLUG™ & HYLINK™ Connectors
Types YA-A & YS-A
Catalog No.
Terminal*
Splice**
Copper
Wire Size
Copper Expanded
Wire Range
YA4CYA3CYA2CYA1C-
YS4CYS3CYS2CYS1C-
#4 AWG
#3 AWG
#2 AWG
#1 AWG
#4 AWG
#3 - #4 AWG
#2 - #4 AWG
#1 - #4 AWG
YA25YA26YA27YA28-
YS25YS26YS27YS28-
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
1/0 - #4 AWG
2/0 - #4 AWG
3/0 - #2 AWG
4/0 - #1 AWG
YA29YA30YA31YA32YA34-
YS29YS30YS31YS32YS34-
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
250 kcmil - 1/0 AWG
300 kcmil - 2/0 AWG
350 kcmil - 3/0 AWG
400 kcmil - 4/0 AWG
500 kcmil - 4/0 AWG
YA36YA39YA40-
YS36YS39YS40-
600 kcmil
750 kcmil
800 kcmil
600 - 250 kcmil
750 - 500 kcmil
800 - 500 kcmil
YA44-
YS44-
1000 kcmil
1000 - 750 kcmil
* 1 Crimp
** 1 Crimp per side
AYP/AYPO ALUMINUM CONNECTORS
Wire Size
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil
C-10
Catalog No.
Terminal*
Splice**
Copper or
Aluminum
Wire Size
YA6CAYA4CAYA2CAYA1CA-
YS6CAYS4CAYS2CAYS1CA-
#6 AWG
#4 AWG
#2 AWG
#1 AWG
#6 AWG
#4 - #6 AWG
#2 - #6 AWG
#1 - #2 AWG
YA25AYA26AYA27AYA28A-
YS25AYS26AYS27AYS28A-
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
1/0 - #1 AWG
2/0 - #1 AWG
3/0 - #1 AWG
4/0 - #1 AWG
YA29AYA30AYA31AYA32AYA34A-
YS29AYS30AYS31AYS32AYS34A-
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
250 kcmil - 1/0 AWG
300 kcmil - 2/0 AWG
350 kcmil - 3/0 AWG
400 kcmil - 4/0 AWG
500 kcmil - 4/0 AWG
YA36AYA39AYA40AYA42A- †
YS36AYS39AYS40AYS42A- ‡
600 kcmil
750 kcmil
800 kcmil
900 kcmil ▲
600 - 250 kcmil
750 - 500 kcmil
800 - 500 kcmil
900 - 600 kcmil
YA44A-
YS44A-
1000 kcmil
1000 - 750 kcmil
* 1 Crimp
** 1 Crimp per side
Copper or Aluminum
Expanded
Wire Range
▲900 AL only
† 2 Crimps
‡ 2 Crimps per side
(Aluminum Conductor Only)
Pin
Expanded Range Straight
Offset
# Crimps
#6 AWG
AYP6
—
1
#4 AWG
AYP4
—
1
#4 - #2 AWG
AYP2
—
1
#2 - #1 AWG
AYP1
—
1
#1 - 1/0 AWG
AYP1/0
—
1
#1 - 2/0 AWG
AYP2/0
AYPO2/0
2
#1 - 3/0 AWG
AYP3/0
AYPO3/0
2
#1 - 4/0 AWG
AYP4/0
AYPO4/0
2
1/0 - 250 kcmil
AYP250 AYPO250
2
2/0 - 300 kcmil
AYP300 AYPO300
2
3/0 - 350 kcmil
AYP350 AYPO350
2
4/0 - 400 kcmil
AYP400 AYPO400
2
4/0 - 500 kcmil
AYP500 AYPO500
2
250 - 600 kcmil
AYP600 AYPO600
3
500 - 750 kcmil
AYP750 AYPO750
3
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Expanded Compression Ranges
with 81K or 4PC Series Dieless Tools
EXPANDED RANGES
The following list of connector types can accommodate a range of conductors
when crimped using the 4-POINT® (81K or 4PC) family of tools:
COPPER CONNECTORS
Copper Conductor
Wire Size
#8 AWG
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
700 kcmil
750 kcmil
800 kcmil
1000 kcmil
Expanded Range
#8 AWG
#6 AWG
#6 - #4
#6-#2
#6-#1
#6-1/0
#4 - 2/0
#2 - 3/0
#1 - 4/0
1/0 - 250
2/0 - 300
3/0 - 350
4/0 - 400
4/0 - 500
250 - 600
350-700
500-750
500-800
750-1000
Copper Conductor (Class B&C)**
Standard Barrel
Terminal
YA8CLYA6CLYA4CLYA2CLYA1CLYA25LYA26LYA27LYA28LYA29LYA30LYA31LYA32LYA34LYA36LYA38LYA39LYA40LYA44L-
Splice
YS8CLYS6CLYS4CLYS2CLYS1CLYS25LYS26LYS27LYS28LYS29LYS30LYS31LYS32LYS34LYS36LYS38LYS39LYS40LYS44L-
# of Crimps* Terminal
1
YA8C1
YA6C1
YA4C1
YA2C1
YA1C1
YA251
YA262
YA272
YA282
YA292
YA302
YA312
YA322
YA342
YA363
YA383
YA393
YA403
YA44-
Long Barrel
Splice
YS8CYS6CYS4CYS2CYS1CYS25YS26YS27YS28YS29YS30YS31YS32YS34YS36YS38YS39YS40YS44-
# of Crimps*
1
1
1
2
2
2
2
2
2
2
3
3
3
4
4
4
4
4
4
ALUMINUM CONNECTORS
Aluminum & Copper Conductor (Class B & C)**
Copper / Aluminum Conductor
Connector
Wire Size Expanded Range Terminal
Splice
# Crimps
#8 AWG
#8 AWG
YA8CAYS8CA1
#6 AWG
#6 AWG
YA6CAYS6CA1
#4 AWG
#6 - #4 AWG
YA4CAYS4CA1
#2 AWG
#6-#2 AWG
YA2CAYS2CA2
#1 AWG
#6-#1 AWG
YA1CAYS1CA2
1/0 AWG
#6-1/0 AWG
YA25AYS25A2
2/0 AWG
#4 - 2/0 AWG
YA26AYS26A2
3/0 AWG
#2 - 3/0 AWG
YA27AYS27A2
4/0 AWG
#1 - 4/0 AWG
YA28AYS28A2
250 kcmil
1/0 - 250
YA29AYS29A2
300 kcmil
2/0 - 300
YA30AYS30A2
350 kcmil
3/0 - 350
YA31AYS31A3
400 kcmil
4/0 - 400
YA32AYS32A4
500 kcmil
4/0 - 500
YA34AYS34A4
600 kcmil
250 - 600
YA36AYS36A4
750 kcmil
500-750
YA39AYS39A4
PAT81K2U05A2
PAT4PC834LI
* Same number of recommended crimps for both Standard and Expanded wire ranges
** Class B - Concentric, Compressed, or Compact
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-11
Compression Connections
Expanded Compression Ranges
with 81K and 4PC Series Dieless Tools
EXPANDED RANGES
The following list of connector types can accommodate a range of conductors
when crimped using the 4-POINT® (81K or 4PC) family of tools:
COPPER CONNECTORS
Standard Barrel
Copper Conductor (Flex Only)
Nom Flex
Wire Size
Expanded Range
Terminal
Splice
#8 AWG
#6 AWG
#4 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
450 kcmil
450 kcmil
500 kcmil
500 kcmil
600 kcmil
650 kcmil
750 kcmil
#8 AWG
#6 AWG
#6 - #4 AWG
#6 - #2 AWG
#4 - #1 AWG
#4 - 1/0 AWG
#2 - 2/0 AWG
#1 - 3/0 AWG
1/0 - 4/0 AWG
3/0 AWG - 250 kcmil
4/0 AWG - 313.1 kcmil
262.2 - 373.7 kcmil
373.7 - 444.4 kcmil
262.2 - 444.4 kcmil
444.4 - 535.3 kcmil
373.7 - 535.3 kcmil
373.7 - 600 kcmil
444.4 - 646 kcmil
750.0 - 777.7 kcmil
YAV8CLYAV6CLYAV4CLYAV2CLYAV1CLYAV25LYAV26LYAV27LYAV28LYAV29LYA32LYA34LYA36LYA36LYA38LYA38LYA39LYA40LYA44L-
YSV8CLYSV6CLYSV4CLYSV2CLYSV1CLYSV25LYSV26LYSV27LYSV28LYS29LYS32LYS34LYS36LYS36LYS38LYS38LYS39LYS40LYS44L-
# of
Crimps
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
Long Barrel
Expanded Range
Terminal
Splice
#8 AWG
#6 AWG
#6 - #4 AWG
#6 - #2 AWG
#4 - #1 AWG
#4 - 1/0 AWG
#4 - 2/0 AWG
#2 - 3/0 AWG
#1 - 4/0 AWG
1/0 AWG - 250 kcmil
2/0 AWG - 313.1 kcmil
3/0 AWG - 373.7 kcmil
YAV8CYAV6CYAV4CYAV2CYAV1CYAV25YAV26YAV27YAV28YAV29YA32YA34-
YSV8CYSV6CYSV4CYSV2CYSV1CYSV25YSV26YSV27YSV28YS29YS32YS34-
# of
Crimps
1
1
1
1
1
2
2
2
2
2
2
2
262.2 - 444.4 kcmil
YA36-
YS36-
2
373.7 - 535.3 kcmil
YA38-
YS38-
2
262.2 - 600 kcmil
444.4 - 646 kcmil
646.0 - 777.7 kcmil
YA39YA40YA44-
YS39YS40YS44-
3
3
3
PAT81K2U05A2
PAT4PC834LI
C-12
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — One Hole
Standard Barrel with Inspection Window
TYPES YA-L, YA-L-TC
Compression Connections
BEVELED
ENTRY
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CRIMP
INSPECTION
WINDOW
CABLE
ACCOMMODATION
ELECTRO-TIN
PLATED
Features & Benefits
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug; not recommended in highly corrosive
environments as the wire in the barrel is exposed to corrosive elements when
installed
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Short/Standard length barrel is recommended for installations with limited
space requirements
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-13
Compression Connections
Copper Compression — Terminal — Code — One Hole
Standard Barrel with Inspection Window
TYPES YA-L, YA-L-TC (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Code
Flex
MM²
***
Color
Code
Die
Index
YAV10BOX
YAV10T2BOX
YAV10T3BOX
#14-#10 AWG
#12-#10 Sol
6
—
—
YAV10T4BOX
Stud
Hole
Size
Figure Dimensions
Wire
Stud
Pad
Hole
Hole
Pad Overall
Outside Barrel
Strip
Hole
Diameter Length Width Length Spacing Offset Thickness Length
Diameter
(T)
(N)
(E) & (F)
(L)
(C)
(B)
(OD)
(K)
#8-#10
0.23
0.21
0.40
0.38
0.97
—
0.20
0.06
7/16"
5/16
0.34
0.21
0.39
0.53
1.13
—
0.28
0.04
7/16"
1/4
0.28
0.21
0.41
0.45
1.10
—
0.24
0.05
3/8
0.40
0.21
0.45
0.55
1.17
—
0.29
0.04
YA8CLBOX
#8-#10
0.21
0.27
0.44
0.41
1.16
—
0.22
0.08
YA8CL1BOX
1/4
0.27
0.27
0.44
0.44
1.26
—
0.25
0.08
5/16
0.33
0.27
0.44
0.52
1.38
—
0.34
0.06
3/8
0.40
0.27
0.44
0.58
1.51
—
0.41
0.06
YA8CL4BOX
1/2
0.53
0.27
0.44
0.71
1.76
—
0.53
0.05
YA6CL1BOX
#8-#10
0.20
0.29
0.54
0.41
1.27
—
0.22
0.09
0.08
YA8CL2BOX
YA8CL3BOX
YA6CLBOX
YA6CL3BOX
YA6CL4BOX
#8 AWG
#8
G,H,I,K,M
DLO
#6 AWG
#6 Sol.
10
—
Red
Blue
49
7 or 34
YA6CL6
YA5CL
#5 AWG
—
YA4CL1BOX
YA4CLBOX
YA4CL3BOX
#4 AWG
—
Gray
8
1/4
0.27
0.29
0.54
0.45
1.45
—
0.31
5/16
0.33
0.29
0.54
0.52
1.52
—
0.34
0.07
3/8
0.41
0.29
0.54
0.63
1.62
—
0.41
0.06
1/2
0.53
0.29
0.54
0.75
1.87
—
0.53
0.12
1/4
0.27
0.30
0.81
0.44
1.65
—
0.25
0.07
#8-#10
0.21
034
0.81
0.50
1.58
—
0.25
0.09
1/4
0.27
0.34
0.81
0.50
1.74
—
0.31
0.09
5/16
034
0.34
0.81
0.50
1.79
—
0.41
0.08
YA4CL4BOX
3/8
0.40
0.34
0.81
0.58
1.92
—
0.41
0.09
YA4CL6BOX
1/2
0.53
0.34
0.81
0.71
2.20
—
0.53
0.06
5/16
0.33
0.38
0.88
0.55
1.88
—
0.34
0.09
1/4
0.27
0.42
0.88
0.61
1.88
—
0.31
0.11
5/16
0.33
0.42
0.88
0.61
1.93
—
0.34
0.11
3/8
0.40
0.42
0.88
0.61
2.06
—
0.41
0.11
YA2CL6BOX
1/2
0.53
0.42
0.88
0.73
2.32
—
0.53
0.09
YA1CL2
1/4
0.27
0.46
0.88
0.68
1.81
—
0.25
0.10
5/16
0.33
0.46
0.88
0.68
1.94
—
0.34
0.10
3/8
0.40
0.46
0.88
0.68
2.06
—
0.41
0.10
1/2
0.53
0.46
0.88
0.73
2.37
—
0.53
0.09
YA3CL
#3 AWG
#2 Sol
—
25
White
9
YA2CL2BOX
YA2CLBOX
YA2CL4BOX
YA1CLBOX
YA1CL4BOX
YA1CL6BOX
#2 AWG
#1 AWG
—
—
35
50
Brown
Green
10
11 or 375
7/16"
7/16”
9/16
7/8
15/16
15/16
15/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-14
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Standard Barrel with Inspection Window
TYPES YA-L, YA-L-TC (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Figure Dimensions
Conductor
Catalog Number
Code
Flex
MM²
***
Color
Code
Die
Index
Stud
Hole
Size
Wire
Stud
Pad
Hole
Hole
Pad Overall
Outside Barrel
Strip
Hole
Diameter Length Width Length Spacing Offset Thickness Length
Diameter
(T)
(N)
(E) & (F)
(L)
(C)
(B)
(OD)
(K)
YA25L2BOX
1/4
0.27
0.51
0.88
0.75
1.84
—
0.25
0.12
YA25LBOX
5/16
0.33
0.51
0.88
0.75
1.96
—
0.34
0.12
3/8
0.41
0.51
0.88
0.75
2.09
—
0.41
0.12
YA25L6
1/2
0.53
0.51
0.88
0.75
2.34
—
0.53
0.12
YA26L2BOX
1/4
0.27
0.56
0.94
0.83
1.94
—
0.25
0.12
5/16
0.33
0.56
0.94
0.83
2.06
—
0.34
0.12
3/8
0.40
0.56
0.94
0.83
2.19
—
0.41
0.12
YA26L6BOX
1/2
0.53
0.56
0.94
0.83
2.44
—
0.53
0.12
YA26L60
3/4
0.81
0.56
0.94
1.02
2.96
—
0.75
0.10
5/16
0.33
0.62
1.00
0.91
2.16
—
0.34
0.13
3/8
0.40
0.62
1.00
0.91
2.29
—
0.41
0.13
YA27LBOX
1/2
0.53
0.62
1.00
0.91
2.54
—
0.53
0.13
YA28L2
1/4
0.27
0.69
0.88
1.02
1.96
—
0.25
0.14
YA28L3
5/16
0.33
0.69
0.88
1.02
2.08
—
0.34
0.14
0.14
YA25L4BOX
1/0 AWG
—
—
Pink
12
YA26L3
YA26LBOX
2/0 AWG
—
70
Black
13
YA27L3
YA27L4BOX
YA28L4BOX
3/0 AWG
—
—
Orange
14
3/8
0.40
0.69
0.88
1.02
2.21
—
0.41
YA28LBOX
1/2
0.53
0.69
0.88
1.02
2.46
—
0.53
0.14
YA28L56
3/4
0.81
0.69
0.88
1.05
2.90
—
0.75
0.13
YA29L2
1/4
0.27
0.75
1.06
1.11
2.17
—
0.25
0.16
YA29L4
3/8
0.40
0.75
1.06
1.11
2.42
—
0.41
0.16
5/16
0.33
0.75
1.06
1.11
2.30
—
0.34
0.16
1/2
0.53
0.75
1.06
1.11
2.67
—
0.53
0.16
YA29LTC78
7/8
0.94
0.75
1.06
1.11
3.36
—
0.88
0.14
YA30L1
5/16
0.33
0.81
1.03
1.20
2.31
—
0.34
0.16
YA30L24
3/8
0.40
0.81
1.03
1.20
2.44
—
0.41
0.16
YA30L
1/2
0.53
0.81
1.03
1.20
2.69
—
0.53
0.16
YA29L7
4/0 AWG
250 kcmil
—
—
—
—
Purple
Yellow
15
16
YA29LBOX
YA30LN
1/2
0.56
0.81
1.03
1.20
2.87
—
0.63
0.16
YA30L7
5/8
0.69
0.81
1.03
1.20
2.94
—
0.66
0.16
YA30L28
3/4
0.81
0.81
1.03
1.20
3.12
—
0.75
0.16
YA30L27
7/8
1.20
0.81
1.03
1.20
3.37
—
0.88
0.16
300 kcmil
—
150
White
17
15/16
1
1-1/16
1-1/8
1-1/8
1-1/16
1
1-1/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-15
Compression Connections
Copper Compression — Terminal — Code — One Hole
Standard Barrel with Inspection Window
TYPES YA-L, YA-L-TC (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Figure Dimensions
Conductor
Catalog Number
AWG
Flex
MM²
***
Color
Code
Die
Index
Stud
Hole
Size
Stud
Hole
Outside Barrel Pad Overall
Hole
Diameter Length Width Length Spacing
Diameter
(E) & (F)
(L)
(C)
(B)
(OD)
(K)
Hole
Offset
(N)
Pad
Thickness
(T)
YA31L11
3/8
0.40
0.88
1.06
1.29
2.50
—
0.41
0.18
YA31L
1/2
0.53
0.88
1.06
1.29
2.75
—
0.53
0.18
5/8
0.69
0.88
1.06
1.29
3.00
—
0.66
0.18
YA31L36
7/8
0.94
0.88
1.06
1.29
4.02
—
1.19
0.18
YA32L14
3/8
0.40
0.95
1.19
1.40
2.68
—
0.41
0.19
YA32LN
1/2
0.56
0.88
1.19
1.40
3.12
—
0.63
0.19
YA31L7
YA32L1
350 kcmil
400 kcmil
—
—
185
—
Red
Blue
18
19
YA32L
YA32LTC78
1/2
0.53
0.95
1.19
1.40
2.93
—
0.53
0.19
5/8
0.69
0.95
1.19
1.40
3.18
—
0.67
0.19
7/8
0.94
0.95
1.19
1.40
3.62
—
0.88
0.19
5/8
0.69
1.01
1.50
1.48
3.57
—
0.66
0.21
YA34L37
3/8
0.40
1.06
1.27
1.55
2.87
—
0.41
0.23
YA34L6
1/2
0.53
1.06
1.27
1.55
3.12
—
0.53
0.23
5/8
0.69
1.06
1.27
1.55
3.37
—
0.66
0.23
3/4
0.81
1.06
1.27
1.55
3.55
—
0.75
0.23
YA34L9
7/8
0.94
1.06
1.27
1.55
3.80
—
0.88
0.23
YA34L20
1
1.07
1.06
1.27
1.55
4.05
—
1.00
0.23
YA33L
YA34L
YA34L8
450 kcmil
500 kcmil
—
—
—
240
Gray
Brown
YA36L11
YA36L
600 kcmil
—
300
Green
YA36LTC78
YA37L
YA37L1
YA38L
326
20
22 or
472
650 kcmil
—
—
Orange
23
700 kcmil
—
—
Pink
400
YA39L6
YA39L
1/2
0.53
1.19
1.38
1.74
3.29
—
0.53
0.27
5/8
0.69
1.19
1.38
1.74
3.54
—
0.66
0.27
7/8
0.94
1.19
1.38
1.74
3.97
—
0.88
0.27
5/8
0.69
1.23
1.39
1.80
3.57
—
0.66
0.27
3/4
0.81
1.23
1.39
1.80
3.76
—
0.75
0.27
5/8
0.69
1.25
1.45
1.84
3.66
—
0.66
0.27
1/2
0.53
1.30
1.42
1.91
3.41
—
0.53
0.27
5/8
0.69
1.30
1.42
1.91
3.57
—
0.66
0.27
7/8
0.94
1.30
1.42
1.91
4.10
—
0.88
0.27
Wire
Strip
Length
1-1/8
1-1/4
1-9/16
1-7/16
1-3/4
1-15/16
1-15/16
750 kcmil
—
—
Black
24
1-1/4
1.31
1.30
1.42
1.91
4.85
—
1.25
0.27
YA40L
800 kcmil
—
400
Orange
25
5/8
0.69
1.35
1.42
1.98
3.81
—
0.66
0.30
1-15/16
YA41L
850 kcmil
—
—
Gold
26
5/8
0.69
1.38
1.88
2.01
4.15
—
0.66
0.31
1-15/16
1/2
0.56
1.50
1.65
2.19
3.98
—
0.63
0.33
1000 kcmil
—
500
White
27
5/8
0.69
1.50
1.65
2.19
4.04
—
0.66
0.33
1
1.06
1.50
1.65
2.19
4.73
—
1.00
0.33
YA39L2
YA39L9
YA44L2
YA44L
YA44L23
1-15/16
1-15/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-16
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — One Hole
Standard Barrel with Inspection Window
Compression Connections
TYPES YA-L, YA-L-TC (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Figure Dimensions
Conductor
Catalog Number
Color
Code
Die
Index
Stud
Hole
Size
Stud
Hole
Outside Barrel Pad Overall
Hole
Diameter Length Width Length Spacing
Diameter
(E) & (F)
(L)
(C)
(B)
(OD)
(K)
Hole
Offset
(N)
Pad
Thickness
(T)
Wire
Strip
Length
AWG
Flex
MM²
***
YA45L
1250 kcmil
—
—
Yellow
29
3/4
0.81
1.69
2.00
2.46
4.68
—
0.75
0.38
2-1/16
YA453LBOX
1300 kcmil
—
—
Orange
30
3/4
0.81
1.74
2.00
2.53
4.71
—
0.75
0.39
2-1/16
YA46L
1500 kcmil
—
—
Green
31
3/4
0.81
1.84
2.00
2.69
4.78
—
0.75
0.40
2-1/16
YA48L
2000 kcmil
—
1000
Brown
34
3/4
0.81
2.13
2.25
3.10
5.19
—
0.75
0.46
2-3/8
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-17
Compression Connections
TYPE YA-L-NT
Copper Compression — Terminal— Code — One Hole
Narrow Tongue, Standard Barrel with Inspection Window
DIE AND COLOR
CODE INFORMATION
BEVELED
ENTRY
HYLUG™
Uninsulated Copper Compression Narrow Tongue Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
INSPECTION
WINDOW
ELECTRO-TIN
PLATED
CRIMP
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug; not recommended in highly corrosive
environments as the wire in the barrel is exposed to corrosive elements when
installed
Narrow tongue/tang is designed for limited space applications
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Short/Standard length barrel is recommended for installations with limited
space requirements
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-18
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — One Hole
Narrow Tongue, Standard Barrel with Inspection Window
Compression Connections
TYPE YA-L,-NT (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
#6
0.15
0.27
0.44
0.29
1.08
—
0.19
0.09
#8
0.18
0.27
0.44
0.33
1.18
—
0.22
0.09
0.54
0.29
1.17
—
0.19
0.09
7/8
7/8
Code
Flex
Metric
MM²
***
Color
Code
Die
Index
#8 AWG
#8
G,H,I,K,M
DLO
10
Red
49
YA6CLNT6
#6 AWG
#6 Sol.
—
—
Blue
7
#6
0.15
0.29
YA4CLNT10
#4 AWG
—
—
Gray
8
#10
0.20
0.34
0.81
0.40
1.73
—
0.31
0.09
1/4
0.27
0.38
0.88
0.41
1.82
—
0.31
0.08
5/16
0.33
0.38
0.88
0.49
1.80
—
0.25
0.08
#10
0.20
0.42
0.88
0.48
1.80
—
0.25
0.11
1/4
0.27
0.42
0.88
0.48
1.80
—
0.25
0.11
5/16
0.33
0.42
0.88
0.49
1.82
—
0.25
0.11
#10
0.20
0.46
0.88
0.50
2.23
—
0.25
0.10
1/4
0.27
0.46
0.88
0.50
2.23
—
0.25
0.10
YA25LNT10
#10
0.20
0.51
0.88
0.62
2.28
—
0.33
0.12
YA25LNT14
1/4
0.27
0.51
0.88
0.48
1.93
—
0.31
0.12
5/16
0.33
0.51
0.88
0.62
2.28
—
0.33
0.12
YA25LNT38
3/8
0.41
0.51
0.88
0.62
2.18
—
0.41
0.12
YA26LNT10
#10
0.20
0.56
0.94
0.62
2.62
—
0.33
0.13
YA26LNT14
1/4
0.27
0.56
0.94
0.48
2.02
—
0.25
0.12
5/16
0.33
0.56
0.94
0.62
2.62
—
0.33
0.13
3/8
0.41
0.56
0.94
0.72
2.48
—
0.38
0.12
Catalog Number
YA8CLNT6
YA8CLNT8
YA3CLNT14
YA3CLNT516
#3 AWG
#2 Sol.
—
25
White
9
#2 AWG
—
35
Brown
10
YA2CLNT10
YA2CLNT14
YA2CLNT516
YA1CLNT10
YA1CLNT14
YA25LNT516
YA26LNT516
#1 AWG
1/0 AWG
2/0 AWG
—
—
—
50
—
70
Green
Pink
Black
11
12
13
YA26LNT38
YA27LNT14
1/4
0.27
0.62
1.00
0.76
2.10
—
0.31
0.13
5/16
0.33
0.62
1.00
0.60
2.17
—
0.34
0.12
YA27LNT38
3/8
0.41
0.62
1.00
0.76
2.73
—
0.41
0.12
YA28LNT14
1/4
0.27
0.69
0.88
0.76
2.60
—
0.31
0.14
5/16
0.33
0.69
0.88
0.70
2.09
—
0.34
0.14
3/8
0.41
0.69
0.88
0.76
2.67
—
0.41
0.14
YA27LNT516
YA28LNT516
3/0 AWG
4/0 AWG
—
—
—
—
YA28LNT38
Orange
Purple
14
15
Wire
Strip
Length
Stud
Size
Stud
Hole
Diameter
(K)
1/2
15/16
15/16
15/16
15/16
1
1-1/16
1-1/8
1-1/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-19
Compression Connections
Copper Compression — Terminal— Code — One Hole
Narrow Tongue, Standard Barrel with Inspection Window
TYPE YA-L-NT (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Figure Dimensions
Code
Flex
Metric
MM²
***
250 kcmil
—
—
Color
Code
Die
Index
Yellow
16
YA29LENT516
YA29LENT38
Stud
Size
Stud
Hole
Diameter
(K)
5/16
0.33
0.75
1.06
0.76
3/8
0.41
0.75
1.06
0.76
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
2.49
—
0.34
0.16
2.96
—
0.41
0.16
YA29LNT38
3/8
0.41
0.75
1.06
0.96
2.96
—
0.41
0.16
YA30LNT14
1/4
0.27
0.81
1.03
0.83
2.26
—
0.31
0.16
3/8
0.41
0.81
1.03
0.96
2.97
—
0.41
0.16
3/8
0.41
0.88
1.06
0.96
3.31
—
0.41
0.18
1/2
0.53
0.88
1.06
0.88
2.75
—
0.53
0.18
3/8
0.41
0.95
1.19
0.96
3.21
—
0.41
0.20
1/2
0.53
0.95
1.19
0.96
3.21
—
0.53
0.19
3/8
0.41
1.06
1.27
0.96
3.65
—
0.41
0.23
1/2
0.53
1.06
1.27
0.96
3.65
—
0.53
0.23
3/8
0.41
1.18
1.38
1.12
4.09
—
0.50
0.27
1/2
0.53
1.19
1.38
1.00
3.29
—
0.53
0.27
3/8
0.41
1.30
1.42
1.12
4.24
—
0.50
0.27
1/2
0.56
1.30
1.42
1.12
4.24
—
0.53
0.27
5/8
0.69
1.30
1.42
1.30
3.67
—
0.66
0.27
YA30LNT38
YA31LNT38
YA31LNT12
YA32LNT38
YA32LNT12
YA34LNT38
YA34LNT12
YA36LNT38
YA36LNT12
300 kcmil
—
150
White
17
350 kcmil
—
185
Red
18
400 kcmil
—
—
Blue
19
500 kcmil
—
240
Brown
20
600 kcmil
—
300
Green
22
750 kcmil
—
—
Black
24
YA39LNT38
YA39LNT12
YA39LNT58
Wire
Strip
Length
1-1/8
1-1/8
1-1/8
1-1/4
1-7/16
1-3/4
1-15/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-20
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal— Code — Two Hole
Standard Barrel — with Inspection Window
TYPES YAV-2TC, YA-2LN, YA-L-2TC-
DIE AND COLOR
CODE INFORMATION
HYLUG™
INSPECTION
WINDOW
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
BEVELED
ENTRY
CRIMP
CABLE
ACCOMMODATION
ELECTRO-TIN
PLATED
Features & Benefits
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Short/Standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-21
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Standard Barrel — with Inspection Window
TYPES YAV-2TC, YA-2LN, YA-L-2TC- (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Code
Flex
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
YAV102TC10
#10
0.21
0.21
0.38
0.36
1.72
5/8
0.25
0.06
YAV102TC10E2
#10
0.21
0.21
0.38
0.36
1.84
3/4
0.25
0.06
YAV102TC14
1/4
0.27
0.21
0.38
0.41
1.84
5/8
0.31
0.05
1/4
0.27
0.21
0.38
0.41
2.22
1
0.31
0.05
YAV102TC14E1
14-10 AWG
12-10 Sol.
—
6
—
—
YAV102TC14E2
1/4
0.27
0.21
0.38
0.41
1.97
3/4
0.31
0.05
YAV102TC38
3/8
0.39
0.21
0.38
0.56
2.40
1
0.41
0.04
YA8CL2TC10
#10
0.21
0.27
0.44
0.41
1.83
5/8
0.25
0.08
YA8CL2TC10E2
#10
0.21
0.27
0.44
0.41
1.95
3/4
0.25
0.08
YA8CL2TC14
1/4
0.27
0.27
0.44
0.44
1.95
5/8
0.31
0.08
1/4
0.27
0.27
0.44
0.44
2.08
3/4
0.31
0.08
YA8CL2TC14E2
8 AWG
YA8CL2TC14E1
#8
G,H,I,K,M
DLO
10
Red
49
YA8CL2TC38
1/4
0.27
0.27
0.44
0.44
2.33
1
0.31
0.08
3/8
0.39
0.27
0.44
0.58
2.52
1
0.41
0.06
YA8C2LN
1/2
0.56
0.27
0.44
0.83
3.75
1-3/4
0.62
0.12
YA6C2L51
#10
0.21
0.29
0.54
0.42
1.79
1/2
0.22
0.09
YA6CL2TC10
#10
0.21
0.29
0.54
0.42
1.94
5/8
0.25
0.09
YA6C2L52
1/4
0.27
0.29
0.54
0.45
1.88
1/2
0.25
0.08
YA6CL2TC14E
1/4
0.27
0.29
0.54
0.45
1.94
1/2
0.31
0.08
YA6C2L
1/4
0.27
0.29
0.54
0.45
2.01
5/8
0.25
0.08
1/4
0.27
0.29
0.54
0.45
2.07
5/8
0.31
0.08
1/4
0.27
0.29
0.54
0.45
2.19
3/4
0.31
0.08
YA6CL2TC14
YA6CL2TC14E2
6 AWG
6 Sol.
—
—
Blue
7 or
374
YA6CL2TC14E1
1/4
0.27
0.29
0.54
0.45
2.44
1
0.31
0.08
YA6CL2TC516E2
5/16
0.33
0.29
0.54
0.52
2.53
3/4
0.34
0.07
YA6CL2TC516
5/16
0.33
0.29
0.54
0.52
2.78
1
0.34
0.07
YA6CL2TC38
3/8
0.39
0.29
0.54
0.58
2.63
1
0.41
0.06
1/2
0.56
0.29
0.54
0.83
4.10
1-3/4
0.62
0.12
1/4
0.27
0.30
0.81
0.44
2.28
5/8
0.25
0.07
YA6C2LN
YA5C2L
5 AWG
—
—
Blue
7 or
374
Wire
Strip
Length
7/16
7/16
5/8
7/8
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-22
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Standard Barrel — with Inspection Window
TYPES YAV-2TC, YA-2LN, YA-L-2TC- (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Code
Flex
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
YA4C2L
1/4
0.27
0.34
0.81
0.50
2.30
0.25
0.09
0.09
YA4CL2TC14
1/4
0.27
0.34
0.81
0.50
2.36
0.31
0.09
0.09
YA4CL2TC14E2
1/4
0.27
0.34
0.81
0.50
2.49
0.31
0.09
0.09
YA4CL2TC14E1
4 AWG
—
—
Gray
YA4CL2TC516
8or
346
YA4CL2TC38
1/4
0.27
0.34
0.81
0.50
2.74
0.31
0.09
0.09
5/16
0.33
0.34
0.81
0.52
2.80
0.34
0.09
0.09
3/8
0.39
0.34
0.81
0.58
2.96
0.41
0.08
0.08
YA4C2LN
1/2
0.56
0.34
0.81
0.83
4.14
0.63
0.12
0.12
YA3CL2TC14
1/4
0.27
0.38
0.88
0.55
2.45
5/8
0.31
0.09
5/16
0.33
0.38
0.88
0.55
2.64
5/8
0.34
0.09
3/8
0.39
0.38
0.88
0.58
3.06
1
0.41
0.08
YA3C2L
YA3CL2TC38
3 AWG
#2 Sol.
—
25
White
9
YA2CL2TC14
1/4
0.27
0.42
0.88
0.60
2.47
5/8
0.31
0.11
YA2CL2TC14E2
1/4
0.27
0.42
0.88
0.60
2.60
3/4
0.31
0.11
YA2CL2TC14E1
YA2C2L
#2 AWG
—
35
Brown
10
1/4
0.27
0.42
0.88
0.60
2.85
1
0.31
0.11
5/16
0.33
0.42
0.88
0.60
2.67
3/4
0.34
0.11
YA2CL2TC516
5/16
0.33
0.42
0.88
0.60
2.91
1
0.34
0.11
YA2CL2TC38
3/8
0.40
0.42
0.88
0.60
3.03
1
0.41
0.11
YA2C2LN
1/2
0.56
0.42
0.88
0.83
4.27
1-3/4
0.63
0.12
YA1CL2TC14
1/4
0.27
0.46
0.88
0.68
2.51
5/8
0.31
0.10
YA1CL2TC14E2
YA1C2L
#1 AWG
—
50
Green
YA1CL2TC38
11 or
375
YA1C2LN
1/4
0.27
0.46
0.88
0.68
2.64
3/4
0.25
0.10
5/16
0.33
0.46
0.88
0.68
2.82
7/8
0.34
0.10
3/8
0.40
0.46
0.88
0.68
3.07
1
0.41
0.10
1/2
0.56
0.46
0.88
0.83
4.32
1-3/4
0.62
0.12
0.12
YA25L2TC14
1/4
0.27
0.51
0.88
0.75
2.54
5/8
0.31
YA25L2TC14E2
1/4
0.27
0.51
0.88
0.75
2.66
3/4
0.31
0.12
YA25L2TC14E1
1/4
0.27
0.51
0.88
0.75
2.91
1
0.31
0.12
5/16
0.33
0.51
0.88
0.75
2.85
7/8
0.34
0.12
YA252L
1/0 AWG
—
—
Pink
12 or
348
YA25L2TC38
3/8
0.41
0.51
0.88
0.75
3.10
1
0.41
0.12
YA252LN
1/2
0.56
0.51
0.88
0.83
4.29
1-3/4
0.63
0.11
Wire
Strip
Length
7/8
15/16
15/16
15/16
15/16
*** The MM conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
2
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-23
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Standard Barrel — with Inspection Window
TYPES YAV-2TC, YA-2LN, YA-L-2TC- (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Figure Dimensions
Conductor
Catalog
Number
Code
Flex
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Pad
Offset Thickness
(N)
(T)
YA26L2TC14
1/4
0.27
0.56
0.94
0.83
2.64
5/8
0.31
0.12
YA26L2TC14E2
1/4
0.27
0.56
0.94
0.83
2.76
3/4
0.31
0.12
YA26L2TC14E1
YA262L
2/0 AWG
—
70
Black
13
1/4
0.27
0.56
0.94
0.83
3.01
1
0.31
0.12
5/16
0.33
0.56
0.94
0.83
2.95
7/8
0.34
0.12
YA26L2TC38
3/8
0.40
0.56
0.94
0.83
3.20
1
0.41
0.12
YA262LN
1/2
0.56
0.56
0.94
0.83
4.39
1-3/4
0.63
0.12
0.12
YA27L2TC14E2
1/4
0.27
0.62
1.00
1.00
2.86
3/4
0.31
3/8
0.41
0.62
1.00
1.00
3.30
1
0.41
0.12
YA272LN
1/2
0.56
0.62
1.00
0.91
4.48
1-3/4
0.63
0.13
YA28L2TC14E2
1/4
0.27
0.69
0.88
1.02
2.78
3/4
0.31
0.14
YA27L2TC38
3/0 AWG
—
—
Orange
14
YA28L2TC14E1
1/4
0.27
0.69
0.88
1.02
3.03
1
0.31
0.14
YA28L2NTC516
5/16
0.33
0.69
0.88
1.02
3.84
1-3/4
0.34
0.14
3/8
0.41
0.69
0.88
1.02
2.97
3/4
0.41
0.14
3/8
0.41
0.69
0.88
1.02
3.22
1
0.41
0.14
YA282LN
1/2
0.56
0.69
0.88
1.02
4.41
1-3/4
0.63
0.14
YA29L2TC38
3/8
0.41
0.75
1.06
1.10
3.43
1
0.41
0.16
1/2
0.56
0.75
1.06
1.10
4.62
1-3/4"
0.63
0.16
3/8
0.41
0.81
1.03
1.20
3.45
1
0.41
0.16
1/2
0.56
0.81
1.03
1.20
4.63
1-3/4
0.63
0.16
YA28L2TC38E2
4/0 AWG
—
—
PURPLE
15
YA28L2TC38
YA292LN
YA30L2TC38
YA302LN
250 kcmil
—
—
Yellow
16
300 kcmil
—
150
White
17 or
298
YA31L2TC14E2
1/4
0.27
0.88
1.06
1.29
3.07
3/4
0.31
0.18
YA31L2NTC516
5/16
0.33
0.88
1.06
1.29
4.13
1-3/4
0.34
0.18
3/8
0.40
0.88
1.06
1.29
3.51
1
0.41
0.18
1/2
0.52
0.88
1.06
1.29
4.01
1-1/4
0.53
0.18
YA312LN
1/2
0.56
0.88
1.06
1.29
4.70
1-3/4
0.62
0.18
YA322L
3/8
0.40
0.95
1.19
1.40
3.75
1
0.41
0.19
3/8
0.40
0.95
1.19
1.40
3.69
1
0.41
0.19
3/8
0.40
0.95
1.19
1.40
3.75
1-1/16
0.41
0.19
1/2
0.56
0.95
1.19
1.40
4.88
1-3/4
0.63
0.19
YA31L2TC38
350 kcmil
—
185
Red
YA31L2TC12
YA32L2TC38
YA32L2TC38E5
YA322LN
400 kcmil
—
—
Blue
18 or
324
19 or
470
Wire
Strip
Length
1
1-1/16
1-1/8
1-1/8
1
1-1/8
1-1/4
*** The MM conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
2
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-24
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Standard Barrel — with Inspection Window
TYPES YAV-2TC, YA-2LN, YA-L-2TC- (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
YA34L2TC14E2
1/4
0.27
1.06
1.27
YA342L
3/8
0.40
1.06
1.27
3/8
0.41
1.06
1/2
0.52
1.06
YA342LN
1/2
0.56
YA352L
3/8
0.44
1/2
Catalog Number
YA34L2TC38
Code
500 kcmil
Flex
—
Metric
MM²
***
240
Color
Code
Brown
YA34L2TC12
YA352LN
YA36L2TC38
YA362LN
YA372L
YA372LN
Die
Index
20 or
299
550 kcmil
—
—
Yellow
21
600 kcmil
—
300
Green
22 or
472
650 kcmil
—
—
Orange
23
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1.55
3.44
3/4
0.31
0.23
1.55
3.94
1
0.41
0.23
1.27
1.55
3.88
1
0.41
0.23
1.27
1.55
4.38
1-1/4
0.53
0.23
1.06
1.27
1.55
5.06
1-3/4
0.63
0.23
1.13
1.69
1.65
4.64
1-1/8
0.50
0.25
0.56
1.13
1.69
1.65
5.51
1-3/4
0.63
0.25
3/8
0.40
1.19
1.38
1.74
4.23
1
0.50
0.27
1/2
0.56
1.19
1.38
1.74
5.23
1-3/4
0.63
0.27
3/8
0.44
1.23
1.39
1.80
4.40
1-1/8
0.50
0.27
1/2
0.56
1.23
1.39
1.80
5.27
1-3/4
0.63
0.27
YA38L2TC38
3/8
0.40
1.25
1.45
1.84
4.35
1
0.50
0.27
YA382L
3/8
0.44
1.25
1.45
1.84
4.48
1-1/8
0.50
0.27
1/2
0.52
1.25
1.45
1.84
4.67
1-1/2
0.53
0.27
YA382LN
1/2
0.56
1.25
1.45
1.84
5.35
1-3/4
0.63
0.27
YA39L2TC38
3/8
0.40
1.30
1.42
1.91
4.36
1
0.50
0.27
YA392L
3/8
0.44
1.30
1.42
1.91
4.48
1-1/8
0.50
0.27
YA39L2TC12E3
1/2
0.52
1.30
1.42
1.91
4.92
1-1/2
0.53
0.27
1/2
0.56
1.30
1.42
1.91
5.36
1-3/4
0.63
0.27
YA39L2TC58
5/8
0.69
1.30
1.42
1.91
5.17
1-1/2
0.66
0.27
YA40L2TC38
3/8
0.40
1.35
1.42
1.98
4.37
1
0.50
0.30
3/8
0.44
1.35
1.42
1.98
4.50
1-1/8
0.50
0.30
1/2
0.56
1.35
1.42
1.98
5.38
1-3/4
0.63
0.30
YA38L2TC12
700 kcmil
750 kcmil
—
—
—
—
Pink
Black
400
24
YA392LN
YA402L
800 kcmil
—
400
Orange
25
YA402LN
YA412L
850 kcmil
—
—
Gold
26
YA442L
YA44L2TC12
1000 kcmil
—
500
YA442LN
White
27
3/8
0.44
1.38
1.88
2.01
4.97
1-1/8
0.50
0.31
1/2
0.56
1.50
1.65
2.19
5.24
1-1/4
0.63
0.33
1/2
0.52
1.50
1.65
2.19
5.05
1-1/4
0.53
0.33
1/2
0.56
1.50
1.65
2.19
5.74
1-3/4
0.63
0.33
Wire
Strip
Length
1-7/16
1-3/4
1-3/4
1-15/16
1-15/16
1-15/16
1-15/16
1-15/16
1-15/16
*** The MM conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
2
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-25
Compression Connections
TYPE YA-L-2NT
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Copper Compression — Terminal — Code — Two Hole
Narrow Tongue, Standard Barrel — with Inspection Window
DIE AND COLOR
CODE INFORMATION
BEVELED
ENTRY
CRIMP
INSPECTION
WINDOW
ELECTRO-TIN
PLATED
CABLE
ACCOMMODATION
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Narrow tongue/tang is designed for limited space applications
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Short/Standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-26
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal— Code — Two Hole
Narrow Tongue, Standard Barrel — with Inspection Window
Compression Connections
TYPE YA-L-2NT (Continued)
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Figure Dimensions
Code
Flex
Metric
MM²
***
#2 AWG
-
35
Color
Code
Die
Index
Brown
10
YA2CL2NT14
YA2CL2NT14E2
YA2CL2NT14E1
YA1CL2NT14
YA1CL2NT14E2
YA25L2NT14
YA25L2NT14E1
YA26L2NT14
YA26L2NT14E1
#1 AWG
-
50
Green
11
1/0 AWG
-
-
Pink
12
2/0 AWG
-
70
Black
13
3/0 AWG
-
-
Orange
14
4/0 AWG
-
-
Purple
15
YA27L2NT14
YA27L2NT38
YA27L2NT516
YA28L2NT14
YA29L2NT38
YA29L2NT38E16
YA31L2NT38
YA31L2NT38E16
1/4
0.27
0.42
0.88
1/4
0.27
0.42
0.88
1/4
0.27
0.42
1/4
0.27
1/4
0.27
1/4
1/4
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
0.48
2.47
5/8
0.31
0.11
0.48
2.60
1/4
0.31
0.11
0.88
0.48
2.84
1
0.31
0.11
0.46
0.88
0.50
2.55
5/8
0.31
0.11
0.46
0.88
0.50
2.68
3/4
0.31
0.10
0.27
0.51
0.88
0.48
2.56
5/8
0.31
0.12
0.27
0.51
0.88
0.48
3.28
1
0.25
0.12
1/4
0.27
0.56
0.94
0.48
2.66
5/8
0.25
0.12
1/4
0.27
0.56
0.94
0.48
3.03
1
0.25
0.12
1/4
0.27
0.62
1.00
0.76
2.73
5/8
0.31
0.13
3/8
0.41
0.62
1.00
0.60
3.30
1
0.41
0.13
0.13
5/16
0.33
0.62
1.00
0.60
3.26
1
0.31
1/4
0.27
0.69
0.88
0.76
2.65
5/8
0.31
0.13
3/8
0.41
0.75
1.00
0.80
3.43
1
0.41
0.16
3/8
0.41
0.75
1.06
0.80
4.18
1-3/4
0.41
0.16
Yellow
16
350 kcmil
-
185
Red
18
0.41
1.06
-
240
Brown
20 or
22
3/8
500 kcmil
3/8
0.41
1.06
1/2
0.53
1.06
1.27
0.96
600 kcmil
-
300
Green
472
1/2
0.53
1.19
1.38
1.12
3/8
0.41
1.30
1.42
1.63
3/8
0.41
1.30
1.42
1.30
1/2
0.53
1.30
1.42
1.30
1/2
0.53
1.50
1.65
1.63
750 kcmil
-
-
Black
24
1000 kcmil
-
500
White
27
YA39L2NT12E1
YA44L2NTC12E24
Pad
Width
(C)
-
YA39L2NT38
YA39L2NT38E16
Barrel
Length
(B)
-
YA34L2NT12E1
YA36L2NNT
Outside
Diameter
(OD)
250 kcmil
YA34L2NT38
YA34L2NT38E16
Stud
Hole
Diameter
(K)
Stud
Size
3/8
0.41
0.88
1.06
0.96
3.51
1
0.41
0.18
3/8
0.41
0.88
1.06
0.88
4.26
1-3/4
0.41
0.18
1.27
0.96
3.65
1
0.41
0.23
1.27
0.96
4.63
1-3/4
0.41
0.23
4.13
1
0.53
0.23
5.43
1-3/4
0.63
0.27
4.34
1
0.50
0.27
5.11
1-3/4
0.50
0.27
4.42
1
0.53
0.27
5.65
1.85
0.53
0.33
Wire
Strip
Length
15/16
15/16
15/16
1
1-1/16
1-1/16
1-1/8
1-1/8
1-7/16
1-3/4
1-1/2
1-15/16
*** The MM conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
2
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-27
Compression Connections
Copper Compression — Terminal — Code / Flex — Slotted
Standard Barrel — with Inspection Window
TYPES YA-L2TC-SL, YAV-L2TC-FXSL
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Compression slotted lugs connect copper or tinned copper conductors to bus bars,
CPI racks, cabinets or cable runway. Slotted and 90° slotted lugs have one round and
one oblong hole to match hole spacing on equipment mounting rails on CPI racks and
cabinets and on some bus bars.
NOTE: Field bending straight lugs to achieve an angular
connection will void UL Listing / CSA Certifications and
BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installations with limited
space requirements
One hole with slotted second hole tongue/tang offers additional flexibility
over a standard 2-hole tongue/tang as the slot provides the installer with
multiple mounting hole alignments options. The 2-hole feature minimizes the
terminations from loosening or rotating under vibration, movement or heat
cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Catalog Number
YA6CL2TC14E2SL
YAV6CL2TC10FX90SL*
YAV4CL2TC14FXSL
YAV4CL2TC38FXSL
YAV2CL2TC14FXSL
YAV2CL2TC38FXSL
YA44L2NNTFXSL
Cond.
Size
#6 AWG
G,H,I,K,M
DLO
(61/24)
#6 AWG
#4 AWG
G,H,I,K,M
DLO
(105/24)
#4 AWG
#2 AWG
G,H,I,K,M
DLO
(150/24)
#2 AWG
750 kcmil
G,H
DLO 777
(1925/24)
•
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Figure Dimensions
Installation Tooling (# of crimps)
MD6,
35, 750,
OUR840, 500 Series
46** Series
MD734R
Stud
Hole
Size
Tongue
Width
1/4
0.45
0.81 0.08 2.47 0.62 0.75
MY29 Series (1)
W5CRT (1)
W5CVT (1) W5CRT (1) U5CRT (1)
X5CRT (1) W5CVT (1) U8CABT (1)
X8CART (1)
Blue
7 or 374
7/8
#10
0.48
0.50 0.08 1.54 0.62 0.75
MY29 Series (1)
Blue
7 or 374
7/8
1/4
0.55
0.50 0.09 2.08 0.50 0.62
W5CRT (1)
W5CVT (1) W5CRT (1) U5CRT (1)
X5CRT (1) W5CVT (1) U8CABT (1)
X8CART (1)
3/8
0.58
0.50 0.08 2.68 0.75 1.00
W4CRT (1) W4CRT (1)
W4CVT (1) W4CVT (1)
X4CRT (1) X4CRT (1)
Gray
1/4
0.68
0.62 0.10 2.26 0.50 0.62
3/8
0.68
0.62 0.10 2.82 0.75
5/8
1.63
1.65 0.33 5.74
(B)
* Denotes 90° Angle
**Use PUADP1 adapter with U dies in 46 Series of tools
C-28
•
(T)
(L)
(E)
(E1)
Dieless
MY29 Series (1)
644 Series (1)
444 Series (1)
81K Series (1)
1.0
1.58 1.75
644 Series (1)
444 Series (1)
81K Series (2)
W2CRT (1) W2CRT (1)
W2CVT (1) W2CVT (1)
X2CRT (1) X2CRT (1)
—
—
U4CRT (1)
Color
Code
Wire
Strip
Die
Index Length
9/16
8
9/16
11/16
U2CRT (1)
Brown
10
U44XRT (2)
Yellow
L115
11/16
1-2/3
Note: All dimensions shown are for reference only.
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Split Tongue
Standard Barrel — with Inspection Window
Compression Connections
TYPES YA-L-4TC, YAV-L-4TC-FX
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Split feature in the tongue/tang is used when connecting two separate
terminal blocks for the same phase; the slot provides the needed equipment
gap while allowing the proper mounting hole alignment
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Catalog Number
Stud Stud
Tongue
Wire Size Hole Hole
Width
Size Spacing
YA25L4TCG1
1/0 AWG
1/4
0.62
YA26L4TCG1
2/0 AWG
1/4
YA27L4TCG1
3/0 AWG
YA28L4TCG1
YAV28L4TCG1
4/0 AWG
Figure Dimensions
(B)
(T)
(L)
1.38
0.88
0.11
3.05
0.62
1.38
0.94
0.21
3.15
1/4
0.62
1.38
1.00
0.21
3.25
1/4
0.62
1.38
1.00
0.21
3.29
1/4
0.62
1.38
1.00
0.21
3.29
YA29L4TCG1
250 kcmil
1/4
0.62
1.38
1.06
0.21
3.39
YA31L4TCG1
350 kcmil
1/4
0.62
1.38
1.06
0.21
3.46
1-800-465-7051 (Canada)
1-603-647-5299 (International)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
MD6,
Dieless
OUR840,
(# of crimps)
MD734R
X25RT (2)
W25RT (2)
W25VT (2)
X26RT (2)
W26RT (2)
W26VT (2)
X27RT (3)
MY29 Series (1) W27RT (2)
644 Series (1) W27VT (2)
444 Series (1) X28RT (3)
W28RT (2)
W28VT (2)
X29RT (4)
W29RT (2)
W29VT (2)
W31RT (2)
W31VT (2)
O.D.
L
B
T
Installation Tooling
500 Series
X25RT (2)
W25RT (2)
W25VT (2)
X26RT (2)
W26RT (2)
W26VT (2)
X27RT (3)
W27RT (2)
W27VT (2)
X28RT (3)
W28RT (2)
W28VT (2)
X29RT (4)
W29RT (2)
W29VT (2)
W31RT (2)
W31VT (2)
Wire Strip
Length
35, 750,
46** Series
Color
Code
Die
Index
U25RT (1)
U2CABT (1)
Pink
12 or
348
15/16
U26RT (1)
U26D1 (1)
Black
13
1
U27RT (1)
U27D1 (1)
Orange
14
1-1/16
Purple
15
1-1/8
Purple
15
11/16
U29RT (1)
U29D1 (1)
Yellow
16
1-1/8
U31RT (2)
U29ART (2)
Red
18 or
324
1-1/8
U28RT (1)
U28D1 (1)
U28RT (1)
C-29
Compression Connections
Copper — Terminal — Code — One / Two Hole
Narrow Tongue, Standard Barrel
TYPE YA-E
E-LINE HYLUG™ Equipment Line
UL Listed 90° C, Up to 35 kV 
Type YA-E Equipment terminals are designed to provide replacements for original
equipment mechanical or other compression terminals. These narrow tongue
terminals are specially designed to fit in tight areas. Whether you’re upgrading or
replacing, YA-E connectors will provide for any of your cable termination needs.
When installed with our dieless tool, these terminals can accommodate a range
of conductor sizes.
Features & Benefits
•
•
•
•
•
•
•
•
•
Narrow tongue/tang is designed to allow for more parallel terminations of wire
in limited space applications
Terminals are available in copper material
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire
One or two-hole tongue/tang styles are available; 2-hole tongue/tang is
recommended when space permits as the 2-hole feature minimizes the
terminations from loosening or rotating under vibration, movement or heat
cycling
Electro-tin plated unless specified to reduce galvanic corrosion (bimetallic)
and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Overlap crimps should crimp the entire crimp zone
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Fig. 1
C-30
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Fig. 2
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Terminal — Code — One / Two Hole
Narrow Tongue, Standard Barrel
TYPE YA-E (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
COPPER E-LINE HYLUG™ COMPRESSION TERMINALS
Conductor Accommodations
Copper Only
Dimensions
Stud Stud Tongue
Expanded Wire Hole Hole
Width
Range using Size Spacing (max)
AWG/KCMIL
644 / 444
Series
Catalog Number
Fig.
No.
YA25LN50T14E
YA25LN64T516E
1
1/0 AWG
#6 - 1/0 AWG
1/4
5/16
—
—
0.50
0.64
YA26LN50T14E
1
2/0 AWG
#4 - 2/0 AWG
1/4
—
YA30L24N100T38E
1
300 kcmil
3/8
YA34L6N131T12E
YA342LNN119T12E
YA342LNN131T12E
YA39L6N131T12E
YA392LNN131T12E
1
2
2
1
2
2/0 AWG - 300
kcmil
1/2
1/2
1/2
1/2
1/2
500 kcmil
4/0 AWG - 500
kcmil
750 kcmil
500 - 750 kcmil
B
T
L
 Installation Tooling
Dieless
MD6 , MD7
(# of crimps) (# of crimps)
0.50
0.88 0.12 1.84
644 Series (1)
0.88 0.12 1.96
444 Series (1)
0.94 0.12 1.94 81K Series (1)
W25RT (2)
W25VT (2)
W26RT (2)
W26VT (2)
—
1.00
1.03 0.16 2.44
W30RT (2)
—
1.75
1.75
—
1.75
1.31
1.19
1.31
1.31
1.31
1.27
1.27
1.27
1.42
1.42
0.23
0.22
0.22
0.27
0.27
3.31 644 Series (1)
5.06 444 Series (1)
5.06 81K Series (2)
3.61
5.37
—
—
Wire
35,
Strip
750, 46*
Color Die
Series
Code Index Length
(# of crimps)
U25RT (1)
U2CABT (1)
Pink
12 or
348
15/16
U26RT (1)
Black
13
1
U30RT (2)
17 or
White
U28ART (2)
298
U34RT (2)
20 or
U31ART (2) Brown
299
P34RT (2)
U39RT (2)
Black
24
1-1/16
1-5/16
1-1/2
▲See Copper Code Standard Barrel Terminal Tooling Tables in this section for complete tool and die listing information.
Note: All dimensions shown are for reference only
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-31
Compression Connections
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Copper Code Standard Barrel Terminal Tooling Table
Mechanical/Ratchet (Dedicated Die or Requiring Dies)
Mechanical & Ratchet
Dies Required (# Crimps)
MD6 and MD7
Series
OUR840
*Due to handle force
not recommended
*Due to handle force
not recommended
Mechanical & Ratchet
Dedicated Die Tools # Crimps
MY28 and
MY29 Series
MRC840
MRE1022B
Y8MRB1
Y10D
Y1022
Y122CMR
Y1MRTC
YA-10
#14 - #10 Str
#12 - #10 Sol
B,C
—
—
—
—
—
1 CRIMP
1 CRIMP
—
YA-8C-L
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
—
1 CRIMP
1 CRIMP
YA-6C-L
#6 AWG
Str / Sol
B,C
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
W5CRT (1)
W5CVT (1)
1 CRIMP
1 CRIMP
—
1 CRIMP
1 CRIMP
YA-5C-L
#5 AWG
B,C
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
W5CRT (1)
W5CVT (1)
1 CRIMP
1 CRIMP
—
1 CRIMP
1 CRIMP
YA-4C-L
#4 AWG
B,C
GRAY 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
W4CRT (1)
W4CVT (1)
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YA-3C-L
#3 Str / #2 Sol
B,C
WHITE 9
W3CRT (1)
W3CRT (1)
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YA-2C-L
#2 AWG
B,C
BROWN 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
W2CRT (1)
W2CVT (1)
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YA-1C-L
#1 AWG
B,C
GREEN 11
X1CRT1 (1)
W1CRT1 (1)
W1CVT (1)
X1CRT1 (1)
W1CRT1 (1)
W1CVT (1)
1 CRIMP
1 CRIMP
—
—
2 CRIMPS
YA-25-L
1/0 AWG
B,C
PINK 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-26-L
2/0 AWG
B,C
BLACK 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-27-L
3/0 AWG
B,C
ORANGE 14
X27RT (3)
W27RT (2)
W27VT (2)
X27RT (3)
W27RT (2)*
W27VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-28-L
4/0 AWG
B,C
PURPLE 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-29-L
250 kcmil
B,C
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
—
—
—
—
YA-30-L
300 kcmil
B,C
WHITE 17
W30RT (2)*
W30VT (2)
—
—
—
—
—
—
YA-31-L
350 kcmil
B,C
RED 18
W31RT (2)*
W31VT (2)
—
—
—
—
—
—
YA-32-L
400 kcmil
B,C
BLUE 19
W32RT (2)*
W32VT (2)
—
—
—
—
—
—
YA-33-L
450 kcmil
B,C
GRAY 326
W33RT (2)*
W33VT (2)
—
—
—
—
—
—
YA-34-L
500 kcmil
B,C
BROWN 20
W34RT (2)*
W34VT (2)
—
—
—
—
—
—
C-32
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Code Standard Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-10
#14 - #10 Str
#12 - #10 Sol
B,C
—
—
—
—
—
—
—
—
YA-8C-L
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT
(1)
U8CRT
(1)
—
1 CRIMP
—
YA-6C-L
#6 AWG
Str / Sol
B,C
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT
(1)
U5CRT
(1)
—
1 CRIMP
—
YA-5C-L
#5 AWG
B,C
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT
(1)
U5CRT
(1)
—
1 CRIMP
—
YA-4C-L
#4 AWG
B,C
GRAY 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT
(1)
U4CRT
(1)
—
1 CRIMP
1 CRIMP
YA-3C-L
#3 Str / #2 Sol
B,C
WHITE 9
W3CRT (1)
U3CRT (1)
U3CRT
(1)
U3CRT
(1)
—
1 CRIMP
1 CRIMP
YA-2C-L
#2 AWG
B,C
BROWN 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT
(1)
U2CRT
(1)
—
1 CRIMP
1 CRIMP
YA-1C-L
#1 AWG
B,C
GREEN 11
X1CRT1 (1)
W1CRT1 (1)
W1CVT (1)
U1CRT1 (1)
U1CRT1
(1)
U1CRT1
(1)
—
1 CRIMP
1 CRIMP
YA-25-L
1/0 AWG
B,C
PINK 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT
(1)
U25RT
(1)
—
1 CRIMP
1 CRIMP
YA-26-L
2/0 AWG
B,C
BLACK 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT
(1)
U26RT
(1)
—
1 CRIMP
1 CRIMP
YA-27-L
3/0 AWG
B,C
ORANGE 14
X27RT (3)
W27RT (2)
W27VT (2)
U27RT (1)
U27RT
(1)
U27RT
(1)
—
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-28-L
4/0 AWG
B,C
PURPLE 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT
(1)
U28RT
(1)
L28RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-29-L
250 kcmil
B,C
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT
(1)
U29RT
(1)
L29RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-30-L
300 kcmil
B,C
WHITE 17
W30RT (2)
W30VT (2)
U30RT (2)
U30RT
(2)
U30RT
(2)
L30RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-31-L
350 kcmil
B,C
RED 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT
(2)
U31RT
(2)
L31RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-32-L
400 kcmil
B,C
BLUE 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT
(2)
U32RT
(2)
L32RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-33
Compression Connections
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Copper Code Standard Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-33-L
450 kcmil
B,C
GRAY 326
W33RT (2)
W33VT (2)
U33RT (2)
U33RT
(2)
U33RT
(2)
L33RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-34-L
500 kcmil
B,C
BROWN 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT
(2)
U34RT
(2)
L34RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-35-L
550 kcmil
B,C
YELLOW 21
—
U35RT (2)
U35RT
(2)
U35RT
(2)
L35RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-36-L
600 kcmil
B,C
GREEN 22
—
U36RT (2)
U36RT
(2)
U36RT
(2)
L36RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-37-L
650 kcmil
B,C
ORANGE 23
—
U37RT (2)
U37RT
(2)
U37RT
(2)
L37RT
(1)
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-38-L
700 kcmil
B,C
PINK 400
—
U38RT (2)
U38RT
(2)
U38RT
(2)
L38RT
(1)
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-39-L
750 kcmil
B,C
BLACK 24
—
U39RT (2)
U39RT
(2)
U39RT (2)
P39RT (2)
L39RT
(1)
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-40-L
800 kcmil
B,C
ORANGE 25
—
—
S40RT
(3)
P40RT
(3)
L40RT
(1)
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-41-L
850 kcmil
B,C
GOLD 26
—
—
—
P41D with
P44PR (1)
—
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-44-L
1000 kcmil
B,C
WHITE 27
—
—
S44RT
(3)
P44RT
(3)
L44RT
(2)
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-45-L
1250 kcmil
B,C
YELLOW 29
—
—
S45RT
(3)
P45RT
(3)
L45RT
(2)
—
—
YA-453-L
1300 kcmil
B,C
ORANGE 30
—
—
—
—
—
—
—
YA-46-L
1500 kcmil
B,C
GREEN 31
—
—
S46RT
(3)
P46RT
(3)
L46RT
(2)
—
—
YA-47-L
1750 kcmil
B,C
GRAY 33
—
—
—
—
L47RT
(2)
—
—
YA-48-L
2000 kcmil
B,C
BROWN 34
—
—
—
—
L48RT
(3)
—
—
C-34
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Code Standard Barrel Terminal
Installation Instructions
Installation Instructions
CATALOG NUMBER DESIGNATIONS
Installation instructions help the installer understand proper wire preparation, proper
insertion requirements, crimp zone location, individual crimp location, crimp order
and crimp direction, to ensure safe and reliable wire connections. UL Listing and
CSA Certification are only valid when using the BURNDY® Engineered System and
following BURNDY Installation Instructions.
YA-8C-L
YA-6C-L
YA-5C-L
YA-4C-L
YA-3C-L
YA-2C-L
YA-1C-L
YA-37-L*
YA-38-L*
YA-40-L*
YA-41-L*
YA-44-L*
Copper Code Standard Barrel Terminal Installation Steps:
3 Overlapping
1.
Select the appropriate connector based on:
Wire Material
Wire Construction
Wire Size
2.
Strip the insulation to the appropriate wire strip length, based on the table’s
Wire Strip Length recommendation for the selected connector. Due to
tolerances in the connector, wire strip length, and insulation stripping tools,
this range may be 0” - 1/4”. The exposed wire, also known as a “shiner”, has
no performance impact on the connection and there is no wire exposure
requirement by BURNDY.
3.
As a best practice, wire brush the bare conductor to remove any oxides. DO
NOT wire brush tin-plated connectors.
4.
Insert the conductor into the barrel for the full length. If the connector has an
inspection window, the conductor end can easily be seen to verify full wire
insertion.
5.
Apply the proper number of crimps specified by the appropriate illustration.
6.
*Some catalog numbers require overlapping crimps when using the 81K or
4PC Series of installation tools. Please refer to the overlapping crimp image
that is applicable based on the number of crimps required. Overlap each
consecutive crimp so that the completed installation of all overlapping crimps
covers the entire crimp zone.
Once all crimps have been completed, the connection can be easily inspected
for proper installation.
7.
CATALOG NUMBER DESIGNATIONS
YA-25-L
YA-26-L
YA-27-L*
YA-28-L*
YA-29-L*
YA-30-L*
YA-31-L*
YA-39-L*
YA-32-L*
YA-33-L*
YA-34-L*
YA-35-L*
YA-36-L*
YA-45-L
YA-453-L
YA-46-L
YA-47-L
YA-48-L
2 Overlapping
3 Overlapping
NOTE: Illustrations show black bands however this is just a representation of the
crimp zones. See individual connector for actual crimp band color.
Example: YA28LBOX
Go to the YA-28-L Catalog Number Designation for 4/0 AWG.
Confirm the Tool (750 Series for this example).
Confirm the Die Set Needed (U28RT for this example)
Confirm the Number of Crimps Necessary (1 for this example)
For proper crimp placement refer to the image on this page corresponding to the number of crimps.
+
YA28LBOX
1-800-465-7051 (Canada)
1-603-647-5299 (International)
+
750 Series Tool
=
U28RT Die Set
Completed Crimp Installation
C-35
Compression Connections
TYPE YAZ
Copper Compression — Terminal — Code — One Hole
Long Barrel — with Inspection Window
BEVELED
ENTRY
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CRIMP
ELECTRO-TIN
PLATED
INSPECTION
WINDOW
Features & Benefits
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-36
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Long Barrel — with Inspection Window
TYPE YAZ (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YAZV10TC14
Code
Flex
Metric
MM²
***
14-10 AWG
12- 10 Sol
—
6
8 AWG
#8
G,H,I,K,M
DLO
YAZ8CTC10
YAZ8CTC14
Figure Dimensions
YAZ8CTC38
10
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
—
—
1/4
0.27
0.21
0.69
0.41
1.52
—
0.31
0.05
#10
0.21
0.27
0.75
0.41
1.43
—
0.25
0.08
1/4
0.27
0.27
0.75
0.44
1.56
—
0.31
0.08
3/8
0.40
0.27
0.75
0.58
1.75
—
0.41
0.06
#10
0.21
0.29
1.12
0.42
1.89
—
0.25
0.09
1/4
0.27
0.29
1.12
0.45
2.02
—
0.31
0.08
3/8
0.40
0.29
1.12
0.58
2.21
—
0.41
0.06
1/2
0.52
0.29
1.12
0.75
2.46
—
0.53
0.12
1/2
0.52
0.30
1.12
0.83
2.48
—
0.53
0.12
1/4
0.27
0.34
1.12
0.50
2.04
—
—
0.09
3/8
0.41
0.34
1.12
0.58
2.22
—
—
0.08
1/2
0.52
0.34
1.12
0.73
2.50
—
—
0.06
1/4
0.27
0.38
1.25
0.55
2.19
—
0.31
0.09
3/8
0.40
0.38
1.25
0.58
2.38
—
0.41
0.08
0.07
Red
49
YAZ6CTC10
YAZ6CTC14
YAZ6CTC38
6 AWG
6 Sol
—
—
Blue
7 or
374
YAZ6CTC12
YAZ5CTC12
5 AWG
—
—
Blue
7 or
374
Gray
8 or
346
YAZ4CTC14
YAZ4CTC38
4 AWG
—
—
YAZ4CTC12
YAZ3CTC14
YAZ3CTC38
YAZ3CTC12
3 AWG
2 Sol
—
25
White
9
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/2
0.52
0.38
1.25
0.71
2.63
—
0.53
YAZ2CTC14
1/4
0.27
0.42
1.25
0.60
2.21
—
0.31
0.11
YAZ2CTC516
5/16
0.33
0.42
1.25
0.60
2.27
—
0.34
0.11
3/8
0.40
0.42
1.25
0.60
2.40
—
0.41
0.11
YAZ2CTC38
2 AWG
—
35
Brown
10
YAZ2CTC12
1/2
0.52
0.42
1.25
0.73
2.65
—
0.53
0.09
YAZ1CTC14
1/4
0.27
0.46
1.38
0.68
2.37
—
0.31
0.10
3/8
0.40
0.46
1.38
0.68
2.56
—
0.41
0.10
1/2
0.52
0.46
1.38
0.73
2.81
—
0.53
0.09
YAZ1CTC38
1 AWG
—
50
Green
YAZ1CTC12
11 or
375
YAZ25TC14
YAZ25TC516
YAZ25TC38
1/0 AWG
—
53.5
Pink
12 or
348
YAZ25TC12
YAZ26TC14
YAZ26TC38
2/0 AWG
—
YAZ26TC12
70
Black
13
1/4
0.27
0.51
1.38
0.75
2.40
—
0.31
0.12
5/16
0.33
0.51
1.38
0.75
2.46
—
0.34
0.12
3/8
0.40
0.51
1.38
0.75
2.59
—
0.41
0.12
1/2
0.52
0.51
1.38
0.75
2.84
—
0.53
0.12
1/4
0.27
0.56
1.50
0.83
2.56
—
0.31
0.12
3/8
0.40
0.56
1.50
0.83
2.75
—
0.41
0.12
1/2
0.52
0.56
1.50
0.83
3.00
—
0.53
0.12
Wire
Strip
Length
3/4
13/16
1-3/16
1-3/16
1-3/16
1-5/16
1-5/16
1-7/16
1-7/16
1-9/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-37
Compression Connections
Copper Compression — Terminal — Code — One Hole
Long Barrel — with Inspection Window
TYPES YAZ (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YAZ27TC38
YAZ27TC12
YAZ28TC38
YAZ28TC12
YAZ29TC38
YAZ29TC12
YAZ30TC38
YAZ30TC12
YAZ31TC38
YAZ31TC12
YAZ32TC38
YAZ32TC12
YAZ33TC12
YAZ34TC38
YAZ34TC12
YAZ35TC12
YAZ36TC38
YAZ36TC12
Figure Dimensions
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
3/8
0.41
0.62
1.50
0.90
2.79
—
0.41
0.12
1/2
0.52
0.62
1.50
0.90
3.04
—
0.53
0.12
3/8
0.40
0.69
1.62
1.02
2.95
—
0.41
0.14
1/2
0.52
0.69
1.62
1.02
3.20
—
0.53
0.14
3/8
0.40
0.75
1.62
1.10
2.98
—
0.41
0.16
1/2
0.52
0.75
1.62
1.10
3.23
—
0.53
0.16
3/8
0.40
0.81
2.00
1.20
3.41
—
0.41
0.16
1/2
0.52
0.81
2.00
1.20
3.66
—
0.53
0.16
Code
Flex
Metric
MM²
***
3/0 AWG
—
—
Orange
14
4/0 AWG
—
—
Purple
15
250 kcmil
—
—
Yellow
16
300 kcmil
—
150
White
17 or
298
350 kcmil
—
185
Red
18 or
324
3/8
.040
0.88
2.00
1.29
3.44
—
0.41
0.18
1/2
0.52
0.88
2.00
1.29
3.69
—
0.53
0.18
400 kcmil
—
—
Blue
19 or
470
3/8
0.40
0.95
2.12
1.40
3.61
—
0.41
0.19
1/2
0.52
0.95
2.12
1.40
3.86
—
0.53
0.19
450 kcmil
—
—
Gray
326
or
538
1/2
0.52
1.01
2.12
1.48
3.95
—
0.53
0.21
500 kcmil
—
240
Brown
20 or
299
3/8
0.40
1.06
2.25
1.55
3.84
—
0.41
0.23
1/2
0.52
1.06
2.25
1.55
4.10
—
0.53
0.23
550 kcmil
—
—
Yellow
21
1/2
0.52
1.12
2.62
1.65
4.50
—
0.53
0.25
600 kcmil
—
300
Green
22 or
472
3/8
0.40
1.19
2.69
1.74
4.54
—
0.50
0.26
1/2
0.52
1.19
2.69
1.74
4.60
—
0.53
0.26
Wire
Strip
Length
1-9/16
1-11/16
1-11/16
2-1/16
2-1/16
2-3/16
2-5/16
2-5/16
2-11/16
2-3/4
YAZ37TC12
650 kcmil
—
—
Orange
23
1/2
0.52
1.23
2.81
1.80
4.75
—
0.53
0.27
2-7/8
YAZ38TC12
700 kcmil
—
—
Pink
400
1/2
0.52
1.25
2.81
1.84
4.77
—
0.53
0.27
2-7/8
3/8
0.40
1.30
2.88
1.91
4.81
—
0.50
0.27
750 kcmil
—
—
Black
24
1/2
0.52
1.30
2.88
1.63
4.87
—
0.53
0.27
1/2
0.52
1.30
2.88
1.91
4.87
—
0.53
0.27
YAZ39TC38
YAZ39NT12
YAZ39TC12
2-15/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-38
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Long Barrel — with Inspection Window
TYPE YAZ (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Figure Dimensions
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
1/2
0.52
Code
Flex
Metric
MM²
***
YAZ40TC12
800 kcmil
—
400
Orange
25
YAZ41TC12
850 kcmil
—
—
Gold
26
YAZ44TC38
YAZ44TC12
1000
kcmil
—
500
White
27
YAZ45TC12
1250 kcmil
—
—
Yellow
YAZ453TC12
1300
kcmil
—
—
YAZ46TC12
1500
kcmil
—
YAZ47TC12
1750 kcmil
YAZ48TC12
2000
kcmil
Catalog Number
Wire
Strip
Length
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1.35
2.94
1.98
4.94
—
0.53
0.30
3
3
1/2
0.52
1.38
2.94
2.01
4.96
—
0.53
0.31
3/8
0.40
1.50
3.00
2.19
5.08
—
0.50
0.33
1/2
0.52
1.50
3.00
2.19
5.14
—
0.53
0.33
29
1/2
0.52
1.69
3.19
2.46
5.43
—
0.53
0.38
3-1/4
Orange
30
1/2
0.52
1.74
3.19
2.53
5.46
—
0.53
0.39
3-1/4
—
Green
31
1/2
0.52
1.84
3.19
2.69
5.53
—
0.53
0.40
3-1/4
—
—
Gray
33
1/2
0.52
1.98
3.44
2.90
5.87
—
0.53
0.42
3-1/2
—
1000
Brown
34
1/2
0.52
2.12
3.44
3.10
5.95
—
0.53
0.46
3-1/2
3-1/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-39
Compression Connections
TYPES YA, YA-TC
Copper Compression — Terminal — Code — One Hole
Long Barrel — No Inspection Window
BEVELED
ENTRY
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CRIMPS
NO INSPECTION
WINDOW
CABLE
ACCOMMODATION
ELECTRO-TIN
PLATED
Features & Benefits
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-40
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Long Barrel — No Inspection Window
TYPES YA, YA-TC (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
Code
Flex
Metric
MM²
***
8 AWG
#8
G,H,I,K,M
DLO
10
YA8CTC10
YA8CTC14
Figure Dimensions
YA8CTC38
Color
Code
Die
Index
Red
49
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
#10
0.21
0.27
0.81
0.41
1.57
—
0.25
0.08
1/4
0.27
0.27
0.81
0.44
1.69
—
0.31
0.08
3/8
0.40
0.27
0.81
0.58
1.88
—
0.41
0.06
YA6CTC8
#8
0.18
0.29
1.12
0.42
1.83
—
0.22
0.09
YA6CTC10
#10
0.21
0.29
1.12
0.42
1.89
—
0.25
0.09
YA6C
YA6CN
6 AWG
6 Solid
—
—
Blue
7 or
374
YA6CTC516
YA6CTC38
YA5C
YA5CN
5 AWG
—
—
Blue
7 or
374
YA4CTC10
YA4C
YA4CTC38
4 AWG
—
—
Gray
8 or
346
YA4CN
YA3CTC14
1/4
0.27
0.29
1.12
0.41
1.81
—
0.25
0.09
1/2
0.56
0.29
1.12
0.83
2.64
—
0.63
0.12
5/16
0.33
0.29
1.12
0.52
2.08
—
0.34
0.07
3/8
0.41
0.29
1.12
0.58
2.21
—
0.41
0.06
1/4
0.27
0.30
1.12
0.44
1.98
—
0.25
0.07
1/2
0.56
0.30
1.12
0.83
2.67
—
0.63
0.12
#10
0.21
0.34
1.12
0.50
1.94
—
0.25
0.09
1/4
0.27
0.34
1.12
0.50
1.87
—
0.25
0.09
3/8
0.40
0.34
1.12
0.58
2.25
—
0.41
0.08
1/2
0.56
0.34
1.12
0.83
2.69
—
0.63
0.12
1/4
0.27
0.38
1.25
0.55
2.23
—
0.31
0.09
5/16
0.33
0.38
1.25
0.55
2.30
—
0.34
0.09
3/8
0.40
0.38
1.25
0.58
2.42
—
0.41
0.08
YA3CN
1/2
0.56
0.38
1.25
0.83
2.86
—
0.63
0.12
YA2CTC10
#10
0.21
0.42
1.25
0.60
2.10
—
0.25
0.11
YA2CTC14
1/4
0.27
0.42
1.25
0.60
2.23
—
0.31
0.11
5/16
0.33
0.42
1.25
0.60
2.29
—
0.34
0.11
3/8
0.41
0.42
1.25
0.60
2.41
—
0.41
0.11
YA2CN
1/2
0.56
0.42
1.25
0.83
2.88
—
0.63
0.12
YA1CTC10
#10
0.21
0.46
1.38
0.68
2.27
—
0.25
0.10
YA3C
YA3CTC38
YA2C
3 AWG
2 Solid
2 AWG
—
—
25
35
White
Brown
9
10
YA2CTC38
YA1CTC14
YA1C
1 AWG
—
50
Green
11
1/4
0.27
0.46
1.38
0.68
2.39
—
0.31
0.10
5/16
0.33
0.46
1.38
0.68
2.45
—
0.34
0.10
YA1CTC38
3/8
0.41
0.46
1.38
0.68
2.58
—
0.41
0.10
YA1CN
1/2
0.56
0.46
1.38
0.83
3.06
—
0.63
0.12
Wire
Strip
Length
7/8
1-3/16
1-3/16
1-3/16
1-5/16
1-5/16
1-7/16
* Available undrilled. Add suffix “U” to the catalog number (example: YA25U)
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-41
Compression Connections
Copper Compression — Terminal — Code — One Hole
Long Barrel — No Inspection Window
TYPES YA, YA-TC (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
Code
Flex
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
YA25TC10
#10
0.21
0.51
1.38
0.75
2.30
—
0.25
0.12
YA25
5/16
0.33
0.51
1.38
0.75
2.48
—
0.34
0.13
3/8
0.40
0.51
1.38
0.75
2.61
—
0.41
0.12
1/2
0.56
0.51
1.38
0.83
3.05
—
0.63
0.11
YA25TC38
1/0 AWG
—
—
Pink
12
YA25N
YA26TC14
1/4
0.27
0.56
1.50
0.83
2.58
—
0.31
0.12
YA26TC516
5/16
0.33
0.56
1.50
0.83
2.65
—
0.34
0.12
3/8
0.40
0.56
1.50
0.83
2.77
—
0.41
0.12
1/2
0.56
0.56
1.50
0.83
3.21
—
0.63
0.12
1/2
0.53
0.62
1.50
0.91
3.06
—
0.53
0.13
3/8
0.40
0.69
.1.62
1.02
2.98
—
0.41
0.14
YA26
2/0 AWG
—
70
Black
13
YA26N
YA27
3/0 AWG
YA28TC38
YA28
4/0 AWG
——
—
Orange
—
Purple
14
15
YA28N
YA29
YA30
YA30N
YA31
YA32N
YA32
YA33N
YA33
YA34N
YA34
YA36N
YA36
YA37N
YA37
YA38N
YA38
250 kcmil
—
—
1/2
0.53
0.69
1.62
1.02
3.23
—
0.53
0.14
1/2
0.56
0.69
1.62
1.02
3.41
—
0.63
0.14
Yellow
16
1/2
0.53
0.75
1.62
1.11
3.26
—
0.53
0.16
1/2
0.53
0.81
2.00
1.20
3.69
—
0.53
0.16
1/2
0.58
0.81
2.00
1.20
3.88
—
0.63
0.16
1/2
0.53
0.88
2.00
1.29
3.73
—
0.53
0.18
300 kcmil
—
150
White
17 or
298
350 kcmil
—
185
Red
18 or
324
400 kcmil
—
—
Blue
19 or
470
450 kcmil
—
—
Gray
326 or
538
500 kcmil
—
240
Brown
20 or
299
600 kcmil
—
300
Green
22 or
472
1/2
0.56
1.19
2.69
1.74
4.83
—
0.63
0.27
5/8
0.69
1.19
2.69
1.74
4.90
—
0.66
0.27
650 kcmil
—
—
Orange
23
700 kcmil
—
—
Pink
400
1/2
0.56
0.95
2.12
1.40
4.09
—
0.63
0.19
5/8
0.69
0.95
2.12
1.40
4.15
—
0.66
0.19
1/2
0.56
1.01
2.13
1.48
4.17
—
0.63
0.21
5/8
0.69
1.01
2.13
1.48
4.24
—
0.66
0.21
1/2
0.56
1.06
2.25
1.55
4.32
—
0.63
0.23
5/8
0.69
1.06
2.25
1.55
4.39
—
0.66
0.23
1/2
0.56
1.23
2.81
1.80
4.98
—
0.63
0.27
5/8
0.69
1.23
2.81
1.80
5.05
—
0.66
0.27
1/2
0.56
1.25
2.81
1.84
5.01
—
0.63
0.27
5/8
0.69
1.25
2.81
1.84
5.07
—
0.66
0.27
Wire
Strip
Length
1-7/16
1-9/16
1-9/16
1-11/16
1-11/16
2-1/16
2-1/16
2-3/16
2-5/16
2-5/16
2-3/4
2-7/8
2-7/8
* Available undrilled. Add suffix “U” to the catalog number (example: YA25U)
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-42
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Long Barrel — No Inspection Window
TYPES YA, YA-TC (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YA39N
YA39
YA40
YA41N
Figure Dimensions
Color
Code
Die
Index
Code
Flex
Metric
MM²
***
750 kcmil
—
—
Black
24
800 kcmil
—
400
Orange
25
850 kcmil
—
—
Gold
26
YA44
1000
kcmil
—
500
White
27
YA45
1250 kcmil
—
—
Yellow
29
YA46N
1500
kcmil
—
—
Green
31
1750 kcmil
—
—
Gray
33
2000
kcmil
—
1000
Brown
34
YA41
YA44N
YA46
YA47N
YA47
YA48N
YA48
Stud
Size
Stud
Hole
Diameter
(K)
1/2
0.56
1.30
2.88
1.91
5.11
5/8
0.69
1.30
2.88
1.91
5.17
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
—
0.63
0.27
—
0.66
0.27
5/8
0.69
1.35
2.94
1.98
5.25
—
0.66
0.30
1/2
0.56
1.38
2.94
2.01
5.20
—
0.63
0.31
5/8
0.69
1.38
2.94
2.0.1
5.26
—
0.66
0.31
1/2
0.56
1.50
3.00
2.19
5.38
—
0.63
0.33
5/8
0.69
1.50
3.00
2.19
5.45
—
0.66
0.33
3/4
0.81
1.69
3.19
2.46
5.93
—
0.75
0.38
1/2
0.56
1.84
3.19
2.69
5.79
—
0.63
0.40
3/4
0.81
1.84
3.19
2.69
6.04
—
0.75
0.40
1/2
0.56
1.98
3.44
2.90
6.13
—
0.63
0.46
3/4
0.81
1.98
3.44
2.90
6.38
—
0.75
0.46
1/2
0.56
2.13
3.44
3.10
6.22
—
0.63
0.46
3/4
0.81
2.13
3.44
3.10
6.47
—
0.75
0.46
Wire
Strip
Length
2-15/16
3
3
3-1/16
3-1/4
3-5/16
3-1/2
3-1/2
* Available undrilled. Add suffix “U” to the catalog number (example: YA25U)
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-43
Compression Connections
TYPES YAZ-2N, YAZ-2TC
Copper Compression — Terminal — Code — Two Hole
Long Barrel — with Inspection Window
DIE AND COLOR
CODE INFORMATION
BEVELED
ENTRY
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
INSPECTION
WINDOW
CRIMP
ELECTRO-TIN
PLATED
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-44
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Long Barrel — with Inspection Window
TYPES YAZ-2N, YAZ-2TC (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YAZV102TC14
Figure Dimensions
Code
Flex
Metric
MM²
***
14-10 AWG
—
6
Color
Code
Die
Index
—
—
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/4
0.27
0.21
0.69
0.41
2.16
5/8
0.31
0.05
1/4
0.27
0.21
0.69
0.41
2.28
3/4
0.31
0.05
YAZ8C2TC10
#10
0.21
0.27
0.75
0.41
2.07
5/8
0.25
0.08
YAZ8C2TC10E2
#10
0.21
0.27
0.75
0.41
2.19
3/4
0.25
0.08
1/4
0.27
0.27
0.75
0.44
2.19
5/8
0.31
0.08
1/4
0.27
0.27
0.75
0.44
2.32
3/4
0.31
0.08
YAZ8C2TC14E1
1/4
0.27
0.27
0.75
0.44
2.57
1
0.31
0.08
YAZ8C2TC38
3/8
0.41
0.27
0.75
0.58
2.76
1
0.41
0.06
YAZV102TC14E2
YAZ8C2TC14
YAZ8C2TC14E2
8 AWG
#8
G,H,I,K,M
DLO
10
Red
49
YAZ6C2TC10E2
#10
0.21
0.29
1.12
0.42
2.65
3/4
0.25
0.09
YAZ6C2TC14
1/4
0.27
0.29
1.12
0.45
2.65
5/8
0.31
0.08
YAZ6C2TC14E2
1/4
0.27
0.29
1.12
0.45
2.78
3/4
0.31
0.08
YAZ6C2TC14E1
1/4
0.27
0.29
1.12
0.45
3.03
1
0.31
0.08
3/8
0.40
0.29
1.12
0.58
2.97
3/4
0.41
0.06
3/8
0.40
0.29
1.12
0.58
3.09
7/8
0.41
0.06
YAZ6C2TC38
3/8
0.40
0.29
1.12
0.58
3.22
1
0.41
0.06
YAZ6C2TC38E16
3/8
0.40
0.29
1.12
0.58
3.97
1-3/4
0.41
0.06
1/2
0.56
0.29
1.12
0.83
4.40
1-3/4
0.63
0.12
1/2
0.56
0.30
1.12
0.83
4.43
1-3/4
0.63
0.12
YAZ6C2TC38E2
YAZ6C2TC38E6
6 AWG
6 Sol
—
—
Blue
7 or
374
YAZ6C2N
YAZ5C2N
5 AWG
—
—
Blue
7 or
374
YAZ4C2TC10E2
#10
0.21
0.34
1.12
0.50
2.67
3/4
0.25
0.09
YAZ4C2TC14
1/4
0.27
0.34
1.12
0.50
2.67
5/8
0.31
0.09
1/4
0.27
0.34
1.12
0.50
2.80
3/4
0.31
0.09
3/8
0.40
0.34
1.12
0.58
3.23
1
0.41
0.08
YAZ4C2N
1/2
0.56
0.34
1.12
0.83
4.45
1-3/4
0.63
0.12
YAZ3C2TC14
1/4
0.27
0.38
1.25
0.55
2.83
5/8
0.31
0.09
1/4
0.27
0.38
1.25
0.55
2.95
3/4
0.31
0.09
3/8
0.40
0.38
1.25
0.58
3.14
3/4
0.41
0.08
YAZ4C2TC14E2
4 AWG
—
—
Gray
YAZ4C2TC38
YAZ3C2TC14E2
YAZ3C2TC38E2
YAZ3C2TC38
3 AWG
2 Sol
YAZ3C2N
25
White
8 or
346
9
3/8
0.40
0.38
1.25
0.58
3.39
1
0.41
0.08
1/2
0.56
0.38
1.25
0.83
4.62
1-3/4
0.63
0.12
Wire
Strip
Length
3/4
7/8
1-3/16
1-3/16
1-3/16
1-5/16
*** The MM conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
2
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-45
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Long Barrel — with Inspection Window
TYPES YAZ-2N, YAZ-2TC (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
Code
Flex
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
YAZ2C2TC10E2
#10
0.21
0.42
1.25
0.60
2.85
3/4
0.25
0.11
YAZ2C2TC14
YAZ2C2TC14E2
YAZ2C2TC14E1
YAZ2C2TC516E7
YAZ2C2TC516E2
YAZ2C2TC38E2
YAZ2C2TC38E6
YAZ2C2TC38
YAZ2C2NTC38
YAZ2C2N
YAZ1C2TC14
YAZ1C2TC14E2
YAZ1C2TC38
YAZ1C2N
YAZ252TC14
YAZ252TC14E2
YAZ252TC14E1
YAZ252TC14E3
YAZ252TC516E6
YAZ252TC516
YAZ252TC38
YAZ252NTC38
YAZ252N
YAZ262TC14
YAZ262TC14E2
YAZ262TC14E1
YAZ262TC38
YAZ262TC38E16
YAZ262N
YAZ272TC14E2
YAZ272TC38
YAZ272N
YAZ282TC14E2
YAZ282TC38
YAZ282NTC38
YAZ282N
YAZ292TC38
YAZ292N
YAZ302TC38
YAZ302N
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
1/2
1/4
1/4
3/8
1/2
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
1/2
1/4
1/4
1/4
3/8
3/8
1/2
1/4
3/8
1/2
1/4
3/8
3/8
1/2
3/8
1/2
3/8
1/2
0.27
0.27
0.27
0.33
0.33
0.40
0.40
0.40
0.40
0.56
0.27
0.27
0.40
0.56
0.27
0.27
0.27
0.27
0.33
0.33
0.40
0.40
0.56
0.27
0.27
0.27
0.41
0.41
0.56
0.27
0.40
0.56
0.27
0.40
0.40
0.56
0.40
0.56
0.40
0.56
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.42
0.46
0.46
0.46
0.46
0.51
0.51
0.51
0.51
0.51
0.51
0.51
0.51
0.51
0.56
0.56
0.56
0.56
0.56
0.56
0.62
0.62
0.62
0.69
0.69
0.69
0.69
0.75
0.75
0.81
0.81
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.38
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.62
1.62
1.62
1.62
1.62
1.62
2.00
2.00
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.60
0.83
0.67
0.67
0.67
0.83
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.83
0.83
0.83
0.83
0.83
0.83
0.83
0.90
0.90
0.91
1.02
1.02
1.02
1.02
1.10
1.10
1.20
1.20
2.85
2.97
3.22
2.91
3.03
3.16
3.28
3.41
4.16
4.64
3.01
3.13
3.57
4.82
3.04
3.16
3.41
3.42
3.35
3.47
3.60
4.35
4.79
3.20
3.32
3.57
3.76
4.51
4.95
3.36
3.80
4.98
3.55
3.99
4.74
5.15
3.99
5.18
4.42
5.60
5/8
3/4
1
5/8
3/4
3/4
7/8
1
1-3/4
1-3/4
5/8
3/4
1
1-3/4
5/8
3/4
1
1
7/8
1
1
1-3/4
1-3/4
5/8
3/4
1
1
1-3/4
1-3/4
3/4
1
1-3/4
3/4
1
1-3/4
1-3/4
1
1-3/4
1
1-3/4
0.31
0.31
0.31
0.34
0.34
0.41
0.41
0.41
0.41
0.63
0.31
0.31
0.41
0.62
0.31
0.31
0.31
0.31
0.34
0.34
0.41
0.41
0.63
0.31
0.31
0.31
0.41
0.41
0.62
0.31
0.41
0.62
0.31
0.41
0.41
0.62
0.41
0.62
0.41
0.62
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.11
0.12
0.10
0.10
0.10
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.11
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.12
0.14
0.14
0.14
0.14
0.14
0.16
0.16
0.16
#2 AWG
—
35
Brown
10
#1 AWG
—
50
Green
11 or
375
1/0 AWG
—
—
Pink
12 or
348
2/0 AWG
—
70
Black
13
3/0 AWG
—
—
Orange
14
4/0 AWG
—
—
Purple
15
250 kcmil
—
—
Yellow
16
300 kcmil
—
150
White
17 or
298
Wire
Strip
Length
1-5/16
1-7/16
1-7/16
1-9/16
1-9/16
1-11/16
1-11/16
2-1/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-46
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Long Barrel — with Inspection Window
TYPES YAZ-2N, YAZ-2TC (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YAZ312TC14E2
YAZ312TC38
YAZ312N
YAZ322TC38
YAZ322N
YAZ332N
YAZ342TC14E2
YAZ342TC38
YAZ342N
YAZ352N
YAZ362TC38
YAZ362N
YAZ372N
YAZ382N
YAZ392NT38
YAZ392TC38
YAZ392N
YAZ392NNT
YAZ402N
YAZ412N
YAZ442TC38
YAZ442N
YAZ452N
YAZ4532N
YAZ462N
YAZ472N
YAZ482N
Figure Dimensions
Color
Code
Die
Index
18 or
324
Code
Flex
Metric
MM²
***
350 kcmil
—
185
Red
400 kcmil
—
—
Blue
450 kcmil
—
—
Gray
240
Brown
500 kcmil
19 or
470
326 or
538
20 or
299
550 kcmil
—
—
Yellow
600 kcmil
—
300
Green
650 kcmil
700 kcmil
—
—
—
—
Orange
Pink
21
22 or
472
23
400
750 kcmil
—
—
Black
24
800 kcmil
850 kcmil
—
—
400
—
Orange
Gold
25
26
1000 kcmil
—
500
White
27
1250 kcmil
1300 kcmil
1500 kcmil
1750 kcmil
2000 kcmil
—
—
—
—
—
—
—
—
—
1000
Yellow
Orange
Green
Gray
Brown
29
30
31
33
34
1/4
3/8
1/2
3/8
1/2
Stud
Hole
Diameter
(K)
0.27
0.40
0.56
0.40
0.56
1/2
0.56
1.01
2.12
1.48
5.89
1-3/4
0.62
0.21
1/4
3/8
1/2
1/2
3/8
1/2
1/2
1/2
3/8
3/8
1/2
1/2
1/2
1/2
3/8
1/2
1/2
1/2
1/2
1/2
1/2
0.27
0.40
0.56
0.56
0.40
0.56
0.56
0.56
0.40
0.40
0.56
0.56
0.56
0.56
0.40
0.56
0.56
0.56
0.56
0.56
0.56
1.06
1.06
1.06
1.12
1.19
1.19
1.23
1.25
1.30
1.30
1.30
1.30
1.35
1.38
1.50
1.50
1.69
1.74
1.84
1.98
2.12
2.25
2.25
2.25
2.62
2.69
2.69
2.81
2.81
2.88
2.88
2.88
2.88
2.94
2.94
3.00
3.00
3.19
3.19
3.19
3.44
3.44
1.55
1.55
1.55
1.65
1.74
1.74
1.80
1.84
1.63
1.91
1.91
1.63
1.98
2.01
2.19
2.19
2.46
2.53
2.69
2.90
3.10
4.42
4.85
6.04
6.45
5.55
6.55
6.70
6.72
5.82
5.82
6.82
6.82
6.89
6.91
6.09
7.08
7.38
7.41
7.48
7.82
7.89
3/4
1
1-3/4
1-3/4
1
1-3/4
1-3/4
1-3/4
1
1
1-3/4
1-3/4
1-3/4
1-3/4
1
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
0.31
0.41
0.62
0.62
0.50
0.62
0.62
0.62
0.50
0.50
0.63
0.63
0.62
0.62
0.50
0.62
0.62
0.62
0.62
0.62
0.62
0.23
0.23
0.23
0.25
0.26
0.26
0.27
0.27
0.27
0.27
0.27
0.27
0.30
0.31
0.33
0.33
0.38
0.39
0.40
0.42
0.46
Stud
Size
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
0.88
0.88
0.88
0.95
0.95
2.00
2.00
2.00
2.12
2.12
1.29
1.29
1.29
1.40
1.40
4.02
4.45
5.64
4.62
5.81
3/4
1
1-3/4
1
1-3/4
0.31
0.41
0.62
0.41
0.62
0.18
0.18
0.18
0.19
0.19
Wire
Strip
Length
2-1/16
2-3/16
2-5/16
2-5/16
2-11/16
2-3/4
2-7/8
2-7/8
2-15/16
3
3
3-1/16
3-1/4
2-1/16
3-5/16
3-1/2
3-1/2
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-47
Compression Connections
TYPES YA-2N, YA-2TC, YA-4N
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
Copper Compression — Terminal — Code — Two Hole
Long Barrel — No Inspection Window
BEVELED
ENTRY
DIE AND COLOR
CODE INFORMATION
CRIMP
NO INSPECTION
WINDOW
CABLE
ACCOMMODATION
ELECTRO-TIN
PLATED
Features & Benefits
•
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-48
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Long Barrel — No Inspection Window
TYPES YA-2N, YA-2TC, YA-4N (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
Code
Flex
8 AWG
#8
G,H,I,K,M
DLO
YA8C2TC14
YA8C2TC14E2
YA8C2TC38
YA8C2N
Figure Dimensions
Metric
MM²
***
10
Color
Code
Red
Die
Index
49
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
0.08
1/4
0.27
0.27
0.81
0.44
2.33
5/8"
0.31
1/4
0.27
0.27
0.81
0.44
2.45
3/4"
0.31
0.08
3/8
0.41
0.27
0.81
0.58
2.89
1"
0.41
0.06
1/2
0.56
0.27
0.81
0.83
4.08
1-3/4”
0.63
0.12
YA6C2TC14
1/4
0.27
0.29
1.12
0.45
2.65
5/8"
0.31
0.08
YA6C2TC14E2
1/4
0.27
0.29
1.12
0.45
2.78
3/4"
0.31
0.08
YA6C2TC14E1
1/4
0.27
0.29
1.12
0.45
3.03
1"
0.31
0.08
3/8
0.41
0.29
1.12
0.58
2.97
3/4"
0.41
0.06
3/8
0.41
0.29
1.12
0.58
3.09
7/8"
0.41
0.06
YA6C2TC38E2
YA6C2TC38E6
6 AWG
6 SOL
—
—
Blue
7 or
374
YA6C2TC38
3/8
0.41
0.29
1.12
0.58
3.22
1"
0.41
0.06
YA6C2N
1/2
0.56
0.29
1.12
0.83
4.40
1-3/4"
0.63
0.12
1/2
0.56
0.30
1.12
0.83
4.43
1-3/4"
0.63
0.12
1/4
0.27
0.34
1.12
0.50
2.70
5/8"
0.31
0.09
YA5C2N
5 AWG
—
—
Blue
7 or
374
YA4C2TC14
YA4C2TC14E2
1/4
0.27
0.34
1.12
0.50
2.83
3/4"
0.31
0.09
3/8
0.41
0.34
1.12
0.58
3.26
1"
0.41
0.08
YA4C2N
1/2
0.56
0.34
1.12
0.83
4.45
1-3/4"
0.63
0.12
YA3C2TC14
1/4
0.27
0.38
1.25
0.55
2.87
5/8"
0.31
0.09
YA4C2TC38
YA3C2TC14E2
YA3C2TC38E2
YA3C2TC38
4 AWG
3 AWG
2 SOL
—
—
—
25
Gray
White
8 or
346
9
YA3C2N
1/4
0.27
0.38
1.25
0.55
2.99
3/4"
0.31
0.09
3/8
0.40
0.38
1.25
0.58
3.18
3/4"
0.41
0.08
3/8
0.40
0.38
1.25
0.58
3.43
1"
0.41
0.08
1/2
0.56
0.38
1.25
0.83
4.62
1-3/4"
0.63
0.12
YA2C2TC14
1/4
0.27
0.42
1.25
0.60
2.86
5/8"
0.31
0.11
YA2C2TC14E2
1/4
0.27
0.42
1.25
0.60
2.98
3/4"
0.31
0.11
YA2C2TC516E2
5/16
0.33
0.42
1.25
0.60
3.05
3/4"
0.34
0.11
YA2C2TC38E2
3/8
0.40
0.42
1.25
0.60
3.17
3/4"
0.41
0.11
3/8
0.40
0.42
1.25
0.60
3.30
7/8"
0.41
0.11
YA2C2TC38
3/8
0.40
0.42
1.25
0.60
3.42
1"
0.41
0.11
YA2C2NTC38
3/8
0.40
0.42
1.25
0.60
4.17
1-3/4"
0.41
0.11
YA2C2N
1/2
0.56
0.42
1.25
0.83
4.64
1-3/4"
0.63
0.12
YA2C2TC38E6
2 AWG
—
35
Brown
10
Wire
Strip
Length
7/8
1-3/16
1-3/16
1-3/16
1-5/16
1-5/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Available undrilled. Add suffix U to catalog number (example: YA25U)
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-49
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Long Barrel — No Inspection Window
TYPES YA-2N, YA-2TC, YA-4N (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Figure Dimensions
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
YA1C2TC14
1/4
0.27
0.46
YA1C2TC14E2
11 or
375
1/4
0.27
0.46
3/8
0.40
0.46
YA1C2N
1/2
0.56
YA252TC14
1/4
0.27
Catalog Number
YA1C2TC38
Code
#1 AWG
Flex
—
Metric
MM²
***
50
Color
Code
Green
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1.38
0.67
3.03
5/8"
0.31
0.10
1.38
0.67
3.15
3/4"
0.31
0.10
1.38
0.67
3.59
1"
0.41
0.10
0.46
1.38
0.83
4.82
1-3/4"
0.63
0.12
0.51
1.38
0.75
3.05
5/8"
0.12
0.12
YA252TC14E2
1/4
0.27
0.51
1.38
0.75
3.18
3/4”
0.12
0.12
YA252TC516
5/16
0.33
0.51
1.38
0.75
3.49
1"
0.12
0.12
3/8
0.40
0.51
1.38
0.75
3.62
1"
0.12
0.12
0.12
YA252TC38
1/0 AWG
—
—
Pink
12
YA252NTC38
3/8
0.40
0.51
1.38
0.75
4.37
1-3/4"
0.12
YA252N
1/2
0.56
0.51
1.38
0.83
4.81
1-3/4"
0.11
0.11
YA262TC14
1/4
0.27
0.56
1.50
0.83
3.22
5/8"
0.12
0.12
YA262TC14E2
1/4
0.27
0.56
1.50
0.83
3.34
3/4"
0.12
0.12
3/8
0.40
0.56
1.50
0.83
3.78
1"
0.12
0.12
YA262N
1/2
0.56
0.56
1.50
0.83
4.97
1-3/4"
0.12
0.12
YA272TC14E2
1/4
0.27
0.62
1.50
0.90
3.38
3/4"
0.12
0.12
3/8
0.40
0.62
1.50
0.90
3.82
1"
0.12
0.12
1/2
0.56
0.62
1.50
0.91
5.01
1-3/4"
0.13
0.13
YA282TC14E2
1/4
0.27
0.69
1.62
1.02
3.55
3/4"
0.14
0.14
YA282TC38
3/8
0.40
0.69
1.62
1.02
3.99
1"
0.14
0.14
3/8
0.40
0.69
1.62
1.02
4.74
1-3/4"
0.14
0.14
YA282N
1/2
0.56
0.69
1.62
1.02
5.17
1-3/4"
0.14
0.14
YA292TC38
3/8
0.40
0.75
1.62
1.10
4.02
1"
0.16
0.16
0.75
1.62
1.11
5.21
1-3/4"
0.16
0.16
YA262TC38
YA272TC38
2/0 AWG
3/0 AWG
—
—
70
—
Black
Orange
13
14
YA272N
YA282NTC38
YA292N
4/0 AWG
250 kcmil
—
—
—
—
Purple
15
Yellow
16
1/2
0.56
5/8
0.69
0.75
1.62
1.11
5.27
1-3/4”
0.16
0.16
White
17 or
298
3/8
0.40
0.81
2.00
1.20
4.45
1"
0.16
0.16
1/2
0.56
0.81
2.00
1.20
5.64
1-3/4"
0.16
0.16
1/4
0.27
0.88
2.00
1.29
4.05
3/4"
0.18
0.18
Red
18 or
324
YA292TC58E16
YA302TC38
YA302N
300 kcmil
—
150
YA312TC14E2
YA312TC38
350 kcmil
—
185
YA312N
YA322TC38
YA322N
YA332N
400 kcmil
—
—
Blue
19 or
470
450 kcmil
—
—
Gray
326 or
538
3/8
0.40
0.88
2.00
1.29
4.49
1"
0.18
0.18
1/2
0.56
0.88
2.00
1.29
5.69
1-3/4"
0.18
0.18
3/8
0.40
0.95
2.12
1.40
4.66
1"
0.19
0.19
1/2
0.56
0.95
2.12
1.40
5.85
1-3/4"
0.19
0.19
1/2
0.56
1.01
2.13
1.48
5.93
1-3/4"
0.21
0.21
Wire
Strip
Length
1-7/16
1-7/16
1-9/16
1-9/16
1-11/16
1-11/16
2-1/16
2-1/16
2-3/16
2-3/16
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Available undrilled. Add suffix U to catalog number (example: YA25U)
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-50
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Long Barrel — No Inspection Window
TYPES YA-2N, YA-2TC, YA-4N (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
Figure Dimensions
Code
Flex
Metric
MM²
***
500 kcmil
—
240
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
20 or
299
1/4
0.27
1.06
2.25
Brown
3/8
0.40
1.06
2.25
1/2
0.56
1.06
YA342TC14E2
YA342TC38
YA342N
YA352N
YA362TC38
YA362N
YA372N
YA382TC38
550 kcmil
—
—
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1.55
4.46
3/4"
0.23
0.23
1.55
4.90
1"
0.23
0.23
2.25
1.55
6.06
1-3/4"
0.23
0.23
Yellow
21
1/2
0.56
1.13
2.63
1.65
6.49
1-3/4"
0.25
0.25
3/8
0.40
1.19
2.69
1.74
5.59
1"
0.26
0.26
1/2
0.56
1.19
2.69
1.74
6.59
1-3/4"
0.27
0.27
1/2
0.56
1.23
2.81
1.80
6.74
1-3/4"
0.63
0.27
600 kcmil
—
300
Green
22 or
472
650 kcmil
—
—
Orange
23
700 kcmil
—
—
Pink
400
3/8
0.40
1.25
2.81
1.84
5.76
1"
0.50
0.27
1/2
0.56
1.25
2.81
1.84
6.77
1-3/4"
0.63
0.27
YA392NT38
3/8
0.40
1.30
2.88
1.91
5.87
1
0.50
0.27
YA392TC38
3/8
0.40
1.30
2.88
1.63
5.87
1"
0.50
0.27
1/2
0.40
1.30
2.88
1.91
6.87
1-3/4"
0.63
0.27
YA382N
Wire
Strip
Length
2-5/16
2-11/16
2-3/4
2-7/8
2-7/8
750 kcmil
—
—
Black
24
1/2
0.56
1.30
2.88
1.30
6.87
1-3/4
0.63
0.27
YA402N
800 kcmil
—
400
Orange
25
1/2
0.56
1.35
2.94
1.98
6.95
1-3/4"
0.63
0.30
3
YA412N
850 kcmil
—
—
Gold
26
1/2
0.56
1.38
2.94
2.01
6.96
1-3/4"
0.63
0.31
3
1000 kcmil
—
500
White
27
3/8
0.40
1.50
3.00
2.19
6.14
1"
0.63
0.33
3-1/16
White
27
1/2
0.56
1.50
3.00
2.19
7.14
1-3/4"
0.63
0.32
3-1/16
YA452N
1250 kcmil
—
—
Yellow
29
1/2
0.56
1.69
3.19
2.46
7.44
1-3/4"
0.63
0.38
3-1/4
YA4532N
1300 kcmil
—
—
Orange
30
1/2
0.56
1.74
3.19
2.53
7.48
1-3/4"
0.63
0.39
3-1/4
YA392N
YA392ENNT
YA442TC38
YA442N
2-15/16
YA462N
1500 kcmil
—
—
Green
31
1/2
0.56
1.84
3.19
2.69
7.55
1-3/4"
0.63
0.40
3-1/4
YA472N
1750 kcmil
—
—
Gray
33
1/2
0.56
1.98
3.44
2.90
7.89
1-3/4"
0.63
0.42
3-1/2
YA482N
2000 kcmil
—
1000
Brown
34
1/2
0.56
2.13
3.44
3.10
7.98
1-3/4"
0.63
0.46
3-1/2
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Available undrilled. Add suffix U to catalog number (example: YA25U)
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-51
Compression Connections
TYPE YA-2NT
Copper Compression — Terminal — Code — Two Hole
Narrow Tongue, Long Barrel — No Inspection Window
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CRIMP
ELECTRO-TIN
PLATED
Features & Benefits
•
•
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Narrow tongue/tang is designed for limited space applications
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-52
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Narrow Tongue, Long Barrel — No Inspection Window
TYPE YA-2NT (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Figure Dimensions
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
Wire
Strip
Length
Code
Flex
Metric
MM²
***
YA8C2NT8
8 AWG
#8
G,H,I,K,M
DLO
10
Red
49
#8
0.18
0.27
0.81″
0.33″
2.14″
5/8”
0.22
0.09″
7/8″
YA6C2NT8
6 AWG
6 Sol
—
—
Blue
7
or 374
#8
0.18
0.29
0.81″
0.33″
2.14″
5/8″
0.22
0.09″
1-3/16”
4 AWG
—
—
Black
8
or
346
#10
0.21
0.34
1.12″
0.33″
2.47″
5/8″
0.25
0.09″
1/4″
0.27
0.4
1.12″
0.49″
2.70”
5/8″
0.31
0.09″
1/4″
0.27
0.42
1.25″
0.48″
2.86″
5/8″
0.31
0.11″
2 AWG
—
35
Brown
10
1/4″
0.27
0.42
1.25″
0.75″
2.99″
3/4″
0.31
0.11″
YA2C2NT14E1
1/4″
0.27
0.42
1.00″
0.60″
3.26″
1″
0.31
0.13″
YA1C2NT10
#10
0.21
0.46
1.38”
0.50″
2.90”
5/8”
0.25
0.10”
Catalog Number
YA4C2NT10
YA4C2NT14
YA2C2NT14
YA2C2NT14E2
YA1C2NT14
YA1C2NT14E2
1 AWG
—
50
Green
YA1C2TC38
11
or
375
YA1C2N
YA252NT14
1/4”
0.27
0.46
1.38″
0.50”
3.03″
5/8″
0.31
0.10″
1/4”
0.27
0.46
1.38″
0.75”
3.15″
3/4″
0.31
0.10″
3/8”
0.40
0.46
1.38″
0.60”
3.59″
1″
0.41
0.10″
1/2”
0.56
0.46
1.38″
0.83”
4.82″
1-3/4″
0.63
0.12″
1/4″
0.27
0.52
1.38″
0.48″
3.05″
5/8″
0.31
0.09″
1/4″
0.27
0.52
1.38″
0.48″
3.05″
1″
0.31
0.09″
YA252NT38
3/8″
0.41
0.52
1.38″
0.48″
3.05″
1″
0.41
0.09″
YA262NT14
1/4″
0.27
0.56
1.50″
0.48″
3.22″
5/8″
0.31
0.12″
YA252NT14E1
YA262NT14E1
YA262NT516
1/0 AWG
2/0 AWG
—
—
—
70
Pink
Black
12
13
1/4″
0.27
0.56
1.50″
0.48″
3.59″
1″
0.31
0.12″
5/16″
0.33
0.56
1.50″
0.52″
3.66″
1″
0.34
0.13″
YA262NT38
3/8″
0.41
0.56
1.50″
0.62″
3.78″
1″
0.41
0.13″
YA272NT14
1/4″
0.27
0.62
1.50″
0.60″
3.26″
5/8″
0.31
0.13″
5/16″
0.33
0.62
1.50″
0.60″
3.70″
1″
0.34
0.13″
3/8”
0.41
0.62
1.50″
0.76″
3.82″
1″
0.41
0.13″
1/4″
0.27
0.69
1.62”
0.76″
3.42”
5/8”
0.31
0.14”
5/16″
0.33
0.69
1.62”
0.76″
3.86”
1″
0.34
0.14”
YA272NT516
3/0 AWG
—
—
Orange
14
YA272NT38
YA282NT14
YA282NT516
4/0 AWG
—
—
Purple
15
YA282NT38
3/8”
0.41
0.69
1.62”
0.76″
3.99”
1″
0.41
0.10”
YA292NT14
1/4″
0.27
0.75
1.62″
0.76″
3.49″
5/8″
0.31
0.16″
YA292NT516
5/16″
0.33
0.75
1.62″
0.76″
3.90″
1″
0.34
0.16″
YA292NT38
250 kcmil
—
—
Yellow
16
3/8″
0.41
0.75
1.62″
0.76″
4.02″
1″
0.41
0.16″
YA292NT38E16
3/8″
0.41
0.75
1.62″
0.76″
4.77″
1-3/4″
0.41
0.16″
YA292NNT
1/2″
0.56
0.75
1.62″
0.96″
5.21″
1-3/4″
0.63
0.16″
1-3/16”
1-5/16″
1-7/16″
1-7/16″
1-9/16″
1-9/16″
1-11/16″
1-11/16″
*** The MM conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
2
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-53
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Narrow Tongue, Long Barrel — No Inspection Window
TYPE YA-2NT (Continued)
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YA302NT38
YA312NT38
YA312NT38E16
YA322NT38
YA322NNT
YA342NT38
YA342NT38E16
YA342NNT
YA342NT58
YA362NT38
YA362NNT
YA362NT12
YA392NT38
YA392NT38E16
YA392NNT
YA392ENNT
YA392NT58
Figure Dimensions
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
3/8″
0.41
0.81
2.00″
0.52″
3.66″
1″
0.41
0.13″
3/8″
0.41
0.88
2.00″
0.96″
4.48”
1″
0.41
0.18″
3/8″
0.41
0.88
2.00″
0.96″
5.24”
1-3/4″
0.41
0.18″
3/8″
0.41
0.95
2.12″
0.96″
4.66”
1″
0.41
0.19″
1/2″
0.56
0.95
2.00″
0.96″
5.24”
1-3/4″
0.62
0.18″
3/8″
3/8″
1/2”
5/8”
3/8″
1/2″
1/2″
3/8″
3/8″
1/2″
1/2″
5/8”
0.41
0.41
0.56
0.69
0.41
0.56
0.56
0.41
0.41
0.56
0.56
0.69
1.06
1.06
1.06
1.06
1.19
1.19
1.19
1.30
1.30
1.30
1.30
1.30
2.25”
2.25”
2.25”
2.25”
2.69″
2.69″
2.69″
2.88″
2.88″
2.88″
2.88″
2.88″
0.96″
0.96″
0.76″
1.29”
1.12″
1.47″
1.12″
1.12″
1.12″
1.63″
1.30”
1.30”
4.90”
4.90”
6.08”
6.15
6.59″
6.59″
6.59″
5.87″
6.43″
6.87″
6.87″
6.93”
1”
1-3/4″
1-3/4″
1-3/4″
1-3/4″
1-3/4″
1-3/4″
1″
1-3/4″
1-3/4″
1-3/4″
1-3/4″
0.41
0.41
0.63
0.66
0.63
0.63
0.63
0.50
0.41
0.63
0.63
0.66
0.23”
0.23”
0.23”
0.23”
0.26″
0.27″
0.26″
0.16″
0.16″
0.26″
0.26″
0.26″
Code
Flex
Metric
MM²
***
300 kcmil
—
150
White
17
or
298
350 kcmil
—
185
Red
18
or
324
400 kcmil
—
—
Blue
19
or
470
500 kcmil
—
240
Brown
20
or
299
600 kcmil
—
300
Green
22
or
472
Black
24
750 kcmil
Wire
Strip
Length
2-1/16”
2-1/16″
2-3/16″
2-5/16″
2-3/4”
2-15/16”
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-54
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Slotted
Long Barrel — with Inspection Window
Compression Connections
TYPE YAZ-2TC-SL
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Compression slotted lugs connect copper or tinned copper conductors to bus bars,
CPI racks, cabinets or cable runway. Slotted and 90° slotted lugs have one round and
one oblong hole to match hole spacing on equipment mounting rails on CPI racks and
cabinets and on some bus bars.
Features & Benefits
•
•
•
•
•
•
•
•
•
NOTE: Field bending straight lugs to achieve an angular connection
will void UL Listing / CSA Certifications and BURNDY will not be liable
for the connection.
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strengths of the connection
One hole with slotted second hole tongue/tang offers additional flexibility
over a standard 2-hole tongue/tang as the slot provides the installer with
multiple mounting hole alignments options. The 2-hole feature minimizes the
terminations from loosening or rotating under vibration, movement or heat
cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Fig. 1
Fig. 2
Catalog Number
YAZ8C2TC10SL
YAZ8C2TC1090SL
YAZ3C2TC38SL
YAZ3C2TC38SLBOX500
YAZ2C2TC38SL
YAZ2C2TC38SLBOX500
Wire
Size
8 AWG
3 AWG
2 AWG
Stud
Tongue
Hole Fig.
Width
Size
#10
#10
1
0.41
0.41
3/8
0.58
3/8
0.58
3/8
2
3/8
0.60
0.60
Figure Dimensions
Installation Tooling (# of crimps)
MD6,
35, 750,
Color
(B) (T) (L) (E) (E1)
Dieless
OUR840, 500 Series
46** Series Code
MD734R
0.75 0.08 2.21 0.62 0.75
W8CRT (2)
MY29 Series (1) W8CVT (2) W8CRT (2) U8CRT (2)
Red
0.75 0.08 1.50 0.62 0.75
X8CRT (2)
1.25 0.08 3.39 0.75 1 MY29 Series (1)
644 Series (1) W3CRT (2) W3CRT (2) U3CRT (2) White
1.25 0.08 3.43 0.75 1
444 Series (1)
1.25 0.11 3.41 0.75 1 MY29 Series (1)
W2CRT (2) W2CRT (2)
644 Series (1)
U2CRT (2) Brown
W2CVT (2) W2CVT (2)
1.25 0.11 3.42 0.75 1
444 Series (1)
Wire
Die Strip
Index Length
49
9
10
13/16
1-5/16
1 5/16
1-5/16
* Denotes 90° Angle
** Use PUADP1 adapter with U dies in 46 Series of tools
Note: All dimensions shown are for reference only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-55
Compression Connections
Copper Compression — Terminal — Code — Slotted
Long Barrel — No Inspection Window
TYPE YA-2TC-SL
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Compression slotted lugs connect copper or tinned copper conductors to bus bars,
CPI racks, cabinets or cable runway. Slotted and 90° slotted lugs have one round and
one oblong hole to match hole spacing on equipment mounting rails on CPI racks and
cabinets and on some bus bars.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
One hole with slotted second hole tongue/tang offers additional flexibility
over a standard 2-hole tongue/tang as the slot provides the installer with
multiple mounting hole alignments options. The 2-hole feature minimizes the
terminations from loosening or rotating under vibration, movement or heat
cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Catalog Number
YA6C2TC38SL
YA6C2TC38SLBOX500
Wire
Size
6 AWG
YA3C2TC38SL
YA3C2TC38SLBOX500
YA2C2TC38SL
YA2C2TC38SLBOX500
3 AWG
2 AWG
Stud
Tongue
Hole
Width (B)
Size
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
Figure Dimensions
(T)
(L)
(E) (E1)
3/8
0.58
1.12 0.06 3.22 0.75
1
3/8
0.58
1.12 0.06 3.22 0.75
1
3/8
0.58
1.25 0.08 3.43 0.75
1
3/8
0.58
1.25 0.08 3.43 0.75
1
3/8
0.60
1.25 0.11 3.42 0.75
1
3/8
0.60
1.25 0.11 3.42 0.75
1
Dieless
Installation Tooling (# of crimps)
MD6,
35, 750,
OUR840, 500 Series
46* Series
MD734R
Color
Code
Die
Index
Wire Strip
Length
MY29 Series (1)
W5CRT (2)
W5CVT (2)
W5CRT (2)
U8CABT (2)
W5CVT (2)
Blue
7374
1-3/16
MY29 Series (1)
644 Series (1)
444 Series (1)
81K Series (1)
W3CRT (2)
W3CRT (2)
U3CRT (2)
White
9
1-5/16
MY29 Series (1)
644 Series (1)
444 Series (1)
W2CRT (2)
W2CVT (2)
W2CRT (2)
W2CVT (2)
U2CRT (2)
Brown
10
1-5/16
Note: All dimensions shown are for reference only.
*Use PUADP1 adapter with U dies in 46 Series of tools
C-56
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — Four Hole
Long Barrel — No Inspection Window
TYPES YA-4N, YAB-4N
DIE AND COLOR
CODE INFORMATION
HYLUG™
DIE AND COLOR
CODE INFORMATION
TIN PLATED
TIN PLATED
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to
order: 1-800-346-4175
YA-4N
Features & Benefits
•
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Four hole tongue/tang is recommended when space permits as the 4-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
YAB-4N
▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
Conductor
Figure Dimensions
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
Wire
Strip
Length
Code
Flex
Metric
MM²
***
YAB344N
500 kcmil
—
—
Brown
20
1/2
0.56
1.06
2.25
3.00
6.33
1.75
0.62
0.25
2-5/16
YAB364N
YAB394N
YA444N
YA454N
YA464N
YA474N
YA484N
YA4864N
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil
1500 kcmil
1750 kcmil
2000 kcmil
2500 kcmil
—
—
—
—
—
—
—
—
—
—
500
—
—
—
1000
—
Green
Black
White
Yellow
Green
Gray
Brown
—
22
24
27
29
31
33
34
—
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
1.19
1.30
1.50
1.69
1.84
1.98
2.13
2.38
2.69
2.88
3.00
3.19
3.19
3.44
3.44
4.69
3.00
3.00
3.00
3.00
3.00
2.90
3.10
3.46
6.79
7.15
7.14
7.44
7.55
7.89
7.98
9.38
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.75
0.62
0.62
0.63
0.63
0.63
0.63
0.63
0.63
0.25
0.25
0.23
0.30
0.34
0.39
0.46
0.52
2-3/4
2-15/16
3-1/16
3-1/4
3-1/4
3-1/2
3-1/2
4-3/4
Catalog Number
*** The MM2 conductor sizes listed are for Class 2 conductor. For applications greater than 2000 Volts, consult cable manufacturer for voltage stress relief instructions
** Not UL Listed
Available undrilled. Add suffix U to catalog number (example YA444NU)
Note: All dimensions shown are for reference only
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-57
Compression Connections
Copper Compression — Terminal — Code
Split Tongue, Long Barrel — with Inspection Window
TYPES YAZ-4TC
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Split feature in the tongue/tang is used when connecting two separate
terminal blocks for the same phase; the slot provides the needed equipment
gap while allowing the proper mounting hole alignment
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strengths of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Catalog Number
YAZ254TCG1
YAZ254TC38E1G1
YAZ264TC38E1G1
YAZ264TCG1
Stud Stud
Tongue
Wire Size Hole Hole
Width
Size Spacing
1/0 AWG
2/0 AWG
NOTE: Field bending straight lugs to achieve an angular
connection will void UL Listing / CSA Certifications and
BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
Figure Dimensions
(B)
(T)
1/4
0.62
1.38
1.38
0.11
3/8
3/8
1.00
1.00
1.63
1.63
1.38
1.50
0.11
0.21
1/4
0.62
1.38
1.50
0.21
YAZ284TCG1
4/0 AWG
1/4
0.62
1.38
1.62
0.21
YAZ294TCG1
250 kcmil
1/4
0.62
1.38
1.62
0.21
YAZ314TCG1
350 kcmil
1/4
0.62
1.38
2.00
0.21
MD6,
Dieless
(L)
OUR840,
(# of crimps)
MD734R
X25RT
(1)
3.55
W25RT (1)
W25VT (1)
3.93
4.09
X26RT (2)
W26RT (2)
3.71
W26VT (2)
MY29 Series (1) X28RT (3)
3.91 644 Series (1) W28RT (2)
444 Series (1) W28VT (2)
X29RT (4)
3.94
W29RT (2)
W29VT (2)
4.39
W31RT (2)
W31VT (2)
Installation Tooling
500 Series
X25RT (1)
W25RT (1)
W25VT (1)
X26RT (2)
W26RT (2)
W26VT (2)
X28RT (3)
W28RT (2)
W28VT (2)
X29RT (4)
W29RT (2)
W29VT (2)
W31RT (2)
W31VT (2)
Wire Strip
Length
35, 750,
46** Series
Color
Code
Die
Index
U25RT (2)
U2CABT (2)
Pink
12 or
348
1-7/16
U26RT (2)
U26D1 (2)
Black
13
1-9/16
U28RT (1)
Purple
15
1-11/16
U29RT (2)
U29D1 (2)
Yellow
16
1-11/16
U31D1 (2)
U31RT (2)
U29ART (2)
Red
18 or
324
2-1/16
** Use PUADP1 adapter with U dies in 46 Series of tools
C-58
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Blank Tongue
Long Barrel — No Inspection Window
Compression Connections
TYPES YA-2NU, YA-4NU
Blank Tongue HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
The Blank Tongue line of copper code HYLUG™ terminals are designed to provide
maximum field flexibility. Scored lines prevent the drill from walking when trying to drill
in this area. This innovative design allows the installer to customize the tongue drilling
to fit their specific application while maintaining UL Listing and CSA Certification.
Features & Benefits
•
•
•
•
•
Manufactured from seamless high conductivity electrolytic copper tubing with
heavy duty wall thickness
Internally beveled barrel end
Proper compression systems form a highly efficient electrical connection
Dimples located at each end of the scored line represent the location of the
NEMA standard hole spacing
Scored line locates the center of the tongue and prevents the drill from
walking when trying to drill in this area
Conductor
AWG
***
MM²
Tongue
Width
YA8C2NU
8 AWG
6 Sol
8 Sol
8 Weld
37/24
—
#10
0.83
YA6C2NU
6 AWG
6 Sol.
—
#10
0.83
1.12
YA5C2NU
5 AWG
16
—
0.83
YA4C2NU
4 AWG
—
#10
YA3C2NU
3 AWG
2 Sol.
25
YA2C2NU
2 AWG
YA1C2NU
1 AWG
•
Offered a wide range of code conductor sizes
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Installation Tooling (# of crimps)
Figure Dimensions
Min.
Bolt
Hole**
Catalog
Number
•
•
500 Series
35, 750,
46* Series
Color
Code
Die
Index
Wire
Strip
Length
B
T
L
Dieless
MD6,
OUR840,
MD734R
0.81
0.12
4.08
Y1MRTC (2)
Y122CMR (2)
MY29 Series (1)
W8CRT (1)
W8CVT (1)
X8CRT (2)
W8CRT (1)
U8CRT (1)
U8CRT (1)
Red
49
7/8
0.12
4.40
Y1MRTC (2)
Y122CMR (2)
MY29 Series (1)
MRC840 (2)
81K Series (1)
W5CVT (2)
W5CRT (2)
X5CRT (2)
X8CART (2)
W5CVT (2)
W5CRT (2)
X5CRT (2)
X8CART (2)
U5CRT (2)
U8CABT (2)
Blue
7 or
374
1-3/16
1.12
0.12
4.43
MY29 Series (2)
MRC840 (2)
81K Series (1)
W5CRT (2)
W5CVT (2)
X5CRT (2)
X5CRT (2)
X5CVT (2)
W5CRT (2)
U5CRT (2)
Blue
7
1-3/16
0.83
1.12
0.12
4.45
W4CVT (2)
W4CRT (2)
X4CRT (2)
W4CVT (2)
W4CRT (2)
X4CRT (2)
U4CRT (2)
U6CABT (2)
Gray
8 or
346
1-3/16
1/4
0.83
1.25
0.12
4.62
Y1MRTC (4)
Y122CMR (4)
MY29 Series (2)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W3CRT (2)
W3CRT (2)
U3CRT (2)
White
9
1-5/16
35
1/4
0.83
1.25
0.12
4.64
W2CVT (2)
W2CRT (2)
X2CRT (2)
W2CVT (2)
W2CRT (2)
X2CRT (2)
U2CRT (2)
Brown
10
1-5/16
50
1/4
0.83
1.38
0.12
4.82
W1CVT (2)
W1CRT1 (2)
X1CRT1 (2)
W1CVT (2)
W1CRT1 (2)
X1CRT1 (2)
U1CRT1 (2)
U4CABT (2)
Green
11
1-7/16
* Use PUADP1 adaptor with U dies in 46 Series
** Minimum bolt hole size must be maintained for UL & CSA
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
‡ Requires Y60BHU HYPRESS™
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Y122CMR (4)
Y1MRTC (4)
MY29 Series (2)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (2)
NOTE: Field bending straight lugs to achieve an angular connection
will void UL Listing / CSA Certifications and BURNDY will not be liable
for the connection.
C-59
Compression Connections
Copper Compression — Terminal — Code — Blank Tongue
Long Barrel — No Inspection Window
TYPES YA-2NU, YA-4NU (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Conductor
AWG
***
MM²
Min.
Bolt
Hole**
Tongue
Width
YA252NU
1/0 AWG
—
1/4
YA262NU
2/0 AWG
70
YA272NU
3/0 AWG
YA282NU
4/0 AWG
Catalog
Number
Installation Tooling (# of crimps)
Figure Dimensions
B
T
L
0.83
1.38
0.11
4.81
1/4
0.83
1.50
0.12
4.97
—
1/4
0.91
1.50
0.13
5.01
—
1/4
1.02
1.62
0.14
5.17
YA292NU
250 kcmil
120
1/4
1.11
1.62
0.16
5.21
YA302NU
300 kcmil
150
1/4
1.20
2.00
0.16
5.64
YA312NU
350 kcmil
185
1/4
1.29
2.00
0.18
5.68
YA322NU
400 kcmil
—
3/8
1.40
2.12
0.19
5.85
YA342NU
500 kcmil
240
3/8
1.55
2.25
0.22
6.06
YA362NU
600 kcmil
300
3/8
1.73
2.69
0.26
6.59
YA392NU
750 kcmil
375
3/8
1.91
2.88
0.27
6.87
YA402NU
800 kcmil
400
3/8
1.98
2.94
0.30
6.95
YA442NU
1000
kcmil
500
3/8
2.18
3.00
0.32
7.14
Dieless
MY29 Series (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
MY29 Series (2)
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (3)
644 Series (1)
444 Series (1)
81K Series (4)
644 Series (1)
444 Series (1)
81K Series (3)
MD6,
OUR840,
MD734R
Wire
Strip
Length
500 Series
35, 750,
46* Series
Color
Code
Die
Index
W25VT (4)
W25RT (4)
X25RT (4)
W25VT (4)
W25RT (4)
X25RT (4)
U25RT (2)
U2CABT (2)
Pink
12 or
348
1-7/16
W26VT (4)
W26RT (4)
X26RT (4)
W26VT (4)
W26RT (4)
X26RT (4)
U26RT (2)
Black
13
1-9/16
W27VT (4)
W27RT (4)
X27RT (6)
W27VT (4)
W27RT (4)
X27RT (6)
U27RT (2)
Orange
14
1-9/16
W28VT (4)
W28RT (4)
X28RT (6)
W28VT (4)
W28RT (4)
X28RT (6)
U28RT (2)
Purple
15
1-11/16
W29VT (4)
X29RT (8)
W29VT (4)
W29RT (4)
X29RT (8)
U29RT (2)
Yellow
16
1-11/16
W30VT (4)
W30VT (4)
W30RT (4)
U30RT (4)
U28ART (4)
White
17
2-1/16
W31VT (4)
W31VT (4)
W31RT (4)
U31RT (4)
U29ART (4)
Red
18
2-1/16
W32VT (4)
W32VT (4)
W32RT (4)
U32RT (4)
U30ART (4)
Blue
19 or
470
2-3/16
W34VT (4)
W34VT (4)
W34RT (4)
U34RT (4)
U31ART (4)
Brown
20 or
299
2-5/16
—
—
U36RT (4)
U32ART (4)
Green
22 or
472
2-3/4
—
—
U39RT (4)
P39RT (4)
Black
24
2-15/16
—
—
P40RT (4)
Orange
25
3
—
—
P44RT (4)
White
27
3-1/16
* Use PUADP1 adaptor with U dies in 46 Series
** Minimum bolt hole size must be maintained for UL & CSA
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
‡ Requires 60 Ton Series HYPRESS™
C-60
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Blank Tongue
Long Barrel — No Inspection Window
Compression Connections
TYPES YA-2NU, YA-4NU (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Conductor
AWG
***
MM²
Min.
Bolt
Hole**
Tongue
Width
YA452NU
1250
kcmil
—
3/8
YA462NU
1500
kcmil
800
YA472NU
1750
kcmil
YA482NU
Catalog
Number
Installation Tooling (# of crimps)
Figure Dimensions
500 Series
35, 750,
46* Series
Color
Code
Die
Index
Wire
Strip
Length
B
T
L
Dieless
MD6,
OUR840,
MD734R
2.46
3.19
0.38
7.44
—
—
—
P45RT (6)
Yellow
29
3-1/4
3/8
2.69
3.19
0.40
7.55
—
—
—
P46RT (6)
Green
31
3-1/4
—
3/8
2.90
3.44
0.42
7.89
—
—
—
—
Gray
33
3-1/2
2000
kcmil
1000
3/8
3.10
3.44
0.46
7.98
—
—
—
—
Brown
34
3-1/2
YA444NU
1000
kcmil
500
3/8
3.00
3.00
0.23
7.14
—
—
—
P44RT
White
27
3-1/16
YA454NU
1250
kcmil
—
3/8
3.00
3.19
0.30
7.44
—
—
—
P45RT
Yellow
29
3-1/4
YA464NU
1500
kcmil
800
3/8
3.00
3.19
0.34
7.55
—
—
—
P46RT
Green
31
3-1/4
* Use PUADP1 adaptor with U dies in 46 Series
** Minimum bolt hole size must be maintained for UL & CSA
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
‡ Requires 60 Ton Series HYPRESS™
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-61
Compression Connections
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Copper Code Long Barrel Terminal Tooling Table
Mechanical/Ratchet (Dedicated Die or Requiring Dies)
Mechanical & Ratchet
Dies Required (# Crimps)
MD6 and MD7
Series
OUR840
*Due to handle force
not recommended
*Due to handle force
not recommended
Mechanical & Ratchet
Dedicated Die Tools # Crimps
MY28 and
MY29 Series
MRC840
MRE1022B
Y8MRB1
Y10D
Y1022
Y122CMR
Y1MRTC
YA-10
#14 - #10 AWG
#12 - #10 Sol
B,C
—
—
—
—
—
2 CRIMPS
—
—
YA-8C-
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (2)
W8CRT (2)
W8CVT (2)
X8CRT (2)
W8CRT (2)
W8CVT (2)
2 CRIMPS
2 CRIMPS
—
2 CRIMPS
2 CRIMPS
YA-6C-
#6 AWG
Str / Sol
B,C
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
W5CRT (2)
W5CVT (2)
2 CRIMPS
2 CRIMPS
—
2 CRIMPS
2 CRIMPS
YA-5C-
#5 AWG
B,C
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
W5CRT (2)
W5CVT (2)
2 CRIMPS
2 CRIMPS
—
2 CRIMPS
2 CRIMPS
YA-4C-
#4 AWG
B,C
GRAY 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
X4CRT (2)
W4CRT (2)
W4CVT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4 CRIMPS
YA-3C-
#3 Str / #2 Sol
B,C
WHITE 9
W3CRT (2)
W3CRT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4 CRIMPS
YA-2C-
#2 AWG
B,C
BROWN 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
X2CRT (2)
W2CRT (2)
W2CVT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4 CRIMPS
YA-1C-
#1 AWG
B,C
GREEN 11
X1CRT1 (2)
W1CRT1 (2)
W1CVT (2)
X1CRT1 (2)
W1CRT1 (2)
W1CVT (2)
2 CRIMPS
2 CRIMPS
—
—
4 CRIMPS
YA-25-
1/0 AWG
B,C
PINK 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25RT (4)*
W25VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-26-
2/0 AWG
B,C
BLACK 13
X26RT (4)
W26RT (4)
W26VT (4)
X26RT (4)
W26RT (4)*
W26VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-27-
3/0 AWG
B,C
ORANGE 14
X27RT (6)
W27RT (4)
W27VT (4)
X27RT (6)
W27RT (4)*
W27VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-28-
4/0 AWG
B,C
PURPLE 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-29-
250 kcmil
B,C
YELLOW 16
X29RT (8)
W29RT (4)
W29VT (4)
X29RT (8)
W29RT (4)*
W29VT (4)*
2 CRIMPS
—
—
—
—
YA-30-
300 kcmil
B,C
WHITE 17
W30RT (4)*
W30VT (4)
—
—
—
—
—
—
YA-31-
350 kcmil
B,C
RED 18
W31RT (4)*
W31VT (4)
—
—
—
—
—
—
YA-32-
400 kcmil
B,C
BLUE 19
W32RT (4)*
W32VT (4)
—
—
—
—
—
—
YA-33-
450 kcmil
B,C
GRAY 326
W33RT (4)*
W33VT (4)
—
—
—
—
—
—
YA-34-
500 kcmil
B,C
BROWN 20
W34RT (4)*
W34VT (4)
—
—
—
—
—
—
C-62
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Code Long Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-10
#14 - #10 AWG
#12 - #10 Sol
B,C
—
—
—
—
—
—
—
—
YA-8C-
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (2)
W8CRT (2)
W8CVT (2)
U8CRT (2)
U8CRT (2)
U8CRT (2)
—
1 CRIMP
—
YA-6C-
#6 AWG
Str / Sol
B,C
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT (2)
U5CRT (2)
—
1 CRIMP
—
YA-5C-
#5 AWG
B,C
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT (2)
U5CRT (2)
—
1 CRIMP
—
YA-4C-
#4 AWG
B,C
GRAY 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
U4CRT (2)
U4CRT (2)
U4CRT (2)
—
1 CRIMP
1 CRIMP
YA-3C-
#3 Str / #2 Sol
B,C
WHITE 9
W3CRT (2)
U3CRT (2)
U3CRT (2)
U3CRT (2)
—
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-2C-
#2 AWG
B,C
BROWN 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
U2CRT (2)
U2CRT (2)
U2CRT (2)
—
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-1C-
#1 AWG
B,C
GREEN 11
X1CRT1 (2)
W1CRT1 (2)
W1CVT (2)
U1CRT1 (2)
U1CRT1 (2)
U1CRT1 (2)
—
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-25-
1/0 AWG
B,C
PINK 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT (2)
U25RT (2)
—
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-26-
2/0 AWG
B,C
BLACK 13
X26RT (4)
W26RT (4)
W26VT (4)
U26RT (2)
U26RT (2)
U26RT (2)
—
2 CRIMPS
1 CRIMP
YA-27-
3/0 AWG
B,C
ORANGE 14
X27RT (6)
W27RT (4)
W27VT (4)
U27RT (2)
U27RT (2)
U27RT (2)
—
2 CRIMPS
1 CRIMP
YA-28-
4/0 AWG
B,C
PURPLE 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT
(1)
2 CRIMPS
1 CRIMP
YA-29-
250 kcmil
B,C
YELLOW 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT (2)
U29RT (2)
U29RT (2)
L29RT
(1)
2 CRIMPS
1 CRIMP
YA-30-
300 kcmil
B,C
WHITE 17
W30RT (4)*
W30VT (4)
U30RT (4)
U30RT (4)
U30RT (4)
L30RT
(1)
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-31-
350 kcmil
B,C
RED 18
W31RT (4)*
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT
(1)
3
OVERLAPPING
CRIMPS
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-63
Compression Connections
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Copper Code Long Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-32-
400 kcmil
B,C
BLUE 19
W32RT (4)*
W32VT (4)
U32RT (4)
U32RT (4)
U32RT (4)
L32RT
(1)
3
OVERLAPPING
CRIMPS
1 CRIMP
YA-33-
450 kcmil
B,C
GRAY 326
W33RT (4)*
W33VT (4)
U33RT (4)
U33RT (4)
U33RT (4)
L33RT
(1)
4
OVERLAPPING
CRIMPS
1 CRIMP
YA-34-
500 kcmil
B,C
BROWN 20
W34RT (4)*
W34VT (4)
U34RT (4)
U34RT (4)
U34RT (4)
L34RT
(2)
4
OVERLAPPING
CRIMPS
1 CRIMP
YA-35-
550 kcmil
B,C
YELLOW 21
—
U35RT (4)
U35RT (4)
U35RT (4)
L35RT
(2)
4
OVERLAPPING
CRIMPS
1 CRIMP
YA-36-
600 kcmil
B,C
GREEN 22
—
U36RT (4)
U36RT (4)
U36RT (4)
L36RT
(2)
4 CRIMPS
1 CRIMP
YA-37-
650 kcmil
B,C
ORANGE 23
—
U37RT (4)
U37RT (4)
U37RT (4)
L37RT
(2)
4 CRIMPS
1 CRIMP
YA-38-
700 kcmil
B,C
PINK 400
—
U38RT (4)
U38RT (4)
U38RT (4)
L38RT
(2)
4 CRIMPS
1 CRIMP
YA-39-
750 kcmil
B,C
BLACK 24
—
U39RT (4)
U39RT (4)
U39RT (4)
P39RT (4)
L39RT
(2)
4 CRIMPS
1 CRIMP
YA-40-
800 kcmil
B,C
ORANGE 25
—
—
S40RT
(4)
P40RT
(4)
L40RT
(2)
4 CRIMPS
1 CRIMP
YA-41-
850 kcmil
B,C
GOLD 26
—
—
—
P41D with
P44PR (2)
—
4 CRIMPS
1 CRIMP
YA-44-
1000 kcmil
B,C
WHITE 27
—
—
S44RT
(4)
P44RT
(4)
L44RT
(2)
4 CRIMPS
1 CRIMP
YA-45-
1250 kcmil
B,C
YELLOW 29
—
—
S45RT
(6)
P45RT
(6)
L45RT
(3)
—
—
YA-453-
1300 kcmil
B,C
ORANGE 30
—
—
—
—
—
—
—
YA-46-
1500 kcmil
B,C
GREEN 31
—
—
S46RT
(6)
P46RT
(6)
L46RT
(3)
—
—
YA-47-
1750 kcmil
B,C
GRAY 33
—
—
—
—
L47RT
(3)
—
—
YA-48-
2000 kcmil
B,C
BROWN 34
—
—
—
—
L48RT
(4)
—
—
C-64
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Code Long Barrel Terminal
Installation Instructions
Installation Instructions
CATALOG NUMBER DESIGNATIONS
Installation instructions help the installer understand proper wire preparation, proper
insertion requirements, crimp zone location, individual crimp location, crimp order
and crimp direction, to ensure safe and reliable wire connections. UL Listing and
CSA Certification are only valid when using the BURNDY® Engineered System and
following BURNDY Installation Instructions.
YA-8C-
YA-6C-
YA-5C-
YA-4C-
YA-3C-*
YA-2C-*
YA-1C-*
YA-37-
YA-38-
YA-40-
YA-41-
YA-44-
2 Overlapping
Copper Code Long Barrel Terminal Installation Steps:
1.
Select the appropriate connector based on:
Wire Material
Wire Construction
Wire Size
CATALOG NUMBER DESIGNATIONS
YA-45-
YA-453-
YA-46-
YA-47-
2.
Strip the insulation to the appropriate wire strip length, based on the table’s
Wire Strip Length recommendation for the selected connector. Due to
tolerances in the connector, wire strip length, and insulation stripping tools,
this range may be 0” - 1/4”. The exposed wire, also known as a “shiner”, has
no performance impact on the connection and there is no wire exposure
requirement by BURNDY.
3.
As a best practice, wire brush the bare conductor to remove any oxides. DO
NOT wire brush tin-plated connectors.
YA-25-*
YA-26-
YA-27-
YA-28-
YA-29-
YA-30-*
4.
Insert the conductor into the barrel for the full length. If the connector has an
inspection window, the conductor end can easily be seen to verify full wire
insertion.
YA-31-*
YA-32-*
YA-33-*
YA-34-*
YA-35-*
YA-36-
YA-39-
YA-45-
YA-453-
YA-46-
YA-47-
YA-48-
5.
Apply the proper number of crimps specified by the appropriate illustration.
6.
*Some catalog numbers require overlapping crimps when using the 81K or
4PC Series of installation tools. Please refer to the overlapping crimp image
that is applicable based on the number of crimps required. Overlap each
consecutive crimp so that the completed installation of all overlapping crimps
covers the entire crimp zone.
7.
Once all crimps have been completed, the connection can be easily inspected
for proper installation.
CATALOG NUMBER DESIGNATIONS
NOTE: Illustrations show black bands however this is just a representation of the
crimp zones. See individual connector for actual crimp band color.
2 Overlapping
3 Overlapping
Example: YAZ282TC38
Go to the YA-28- Catalog Number Designation for 4/0 AWG.
Confirm the Tool (750 Series for this example).
Confirm the Die Set Needed (U28RT for this example)
Confirm the Number of Crimps Necessary (2 for this example)
For proper crimp placement refer to the image on this page corresponding to the number of crimps.
+
YAZ282TC38
+
750 Series Tool
1-800-465-7051 (Canada)
1-603-647-5299 (International)
4 Overlapping
=
U28RT Die Set
Completed Crimp Installation
C-65
Compression Connections
Copper Flex Wire Table
Copper Wire Table
*Terminal
Designation
Barrel O.D.
(IN)
Code
Flexible Nominal Wire Size / Wire Classes / Wire Class Stranding
Class B, C
Flex Size
(Nominal)
G
H
I
K
M
DLO
**YAV10
0.21
#14 - #10
AWG
#14 - #10 AWG
—
—
26/24
104/30
259/34
27/24
**YA8C
0.27
#8 AWG
#8 AWG
49
133
41/24
168/30
420/34
37/24
YAV6C
0.31
#6 AWG
#6 AWG
49
133
63/24
266/30
655/34
61/24
YA5C
0.30
#5 AWG
#5 AWG
49
133
84/24
336/30
836/34
91/24
YAV4C
0.38
#4 AWG
#4 AWG
49
133
105/24
420/30
1064/34
105/24
YAV3C
0.42
#3 AWG
#3 AWG
49
133
133/24
532/30
1323/34
125/24
YAV2C
0.46
#2 AWG
#2 AWG
49
133
161/24
665/30
1666/34
150/24
YAV1C
0.51
#1 AWG
#1 AWG
133
259
210/24
835/30
2107/34
225/24
YAV25-FX
0.56
1/0 AWG
1/0 AWG
133
259
226/24
1064/30
2646/34
275/24
YAV26-FX
0.63
2/0 AWG
2/0 AWG
133
259
342/24
1323/30
3325/34
325/24
YAV27-FX
0.70
3/0 AWG
3/0 AWG
133
259
418/24
1666/30
4256/34
450/24
YAV28-FX
0.77
4/0 AWG
4/0 AWG
133
427
532/24
2107/30
5320/34
550/24
0.80
250
kcmil
4/0 AWG
(4/0 AWG)
133
(4/0 AWG)
427
(4/0 AWG)
532/24
(4/0 AWG)
2107/30
(4/0 AWG)
5320/34
(4/0 AWG)
550/24
YA30-FX
0.81
—
250 kcmil
259
427
—
—
—
—
YA31-FX
0.88
—
250 kcmil
—
—
637/24
2499/30
6348/34
262
YA32-FX
0.95
—
300 kcmil
259
427
735/24
2989/30
7581/34
313
YAV29
YA34-FX
1.06
—
350 kcmil
259
427
882/24
3458/30
8806/34
373
YA36-FX
1.19
—
500 kcmil
259
427
—
—
—
444
YA38-FX
1.25
YA39-FX
1.30
—
500 kcmil
—
427
1225/24
5054/30
—
—
550 kcmil
427
703
1372/24
—
—
—
600 kcmil
427
703
1470/24
5985/30
—
1470/24
535
YA40-FX
1.35
—
650 kcmil
427
—
—
—
—
646
YA44-FX
1.50
—
750 kcmil
427
703
1862
—
—
777
YA46-FX
1.84
—
1000 kcmil
—
—
—
—
—
1111
*Catalog Number with suffix “FX” denote connectors that accommodate Copper Flexible Wire
C-66
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — with Inspection Window
TYPES YA-L, YA-L-FX, YAV, YAV-L-FX
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to
order: 1-800-346-4175
DIE AND COLOR
CODE INFORMATION
INSPECTION
WINDOW
ELECTRO-TIN
PLATED
BEVELED
ENTRY
CRIMP
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
Inspection windows allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Short/Standard length barrel is recommended for installations with limited
space requirements
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-67
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — with Inspection Window
TYPES YA-L, YA-L-FX, YAV, YAV-L-FX (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
YA8CLBOX
#8 -#10
0.21
0.27
0.44
YA8CL1BOX
1/4
0.27
0.27
0.44
5/16
0.33
0.27
0.44
3/8
0.40
0.27
0.44
YA8CL4BOX
1/2
0.53
0.27
0.44
YAV6CLTC10FX
#10
0.21
0.31
0.50
Catalog Number
YA8CL2BOX
YA8CL3BOX
Code
#8 AWG
#6 Sol
#8 Sol
YAV6CLTC14FX
Flex
#8 AWG
G,H,I,K,M,
DLO
Metric
MM²
***
10
Color
Code
Red
Die
Index
49
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
0.41
1.16
—
0.22
0.08
0.44
1.26
—
0.25
0.08
0.52
1.38
—
0.34
0.06
0.58
1.51
—
0.41
0.06
0.71
1.76
—
0.53
0.05
0.48
1.30
—
0.25
0.08
0.08
1/4
0.27
0.31
0.50
0.48
1.43
—
0.31
5/16
0.33
0.31
0.50
0.52
1.49
—
0.34
0.07
3/8
0.40
0.31
0.50
0.58
1.61
—
0.41
0.06
1/2
0.53
0.31
0.50
0.75
1.86
—
0.53
0.12
YAV6CLTC34FX
3/4
0.81
0.31
0.50
1.04
2.66
—
0.75
0.09
YAV4CLTC10FX
#10
0.21
0.38
0.50
0.55
1.32
—
0.25
0.09
YAV4CLTC14FX
1/4
0.27
0.38
0.50
0.55
1.44
—
0.31
0.09
5/16
0.33
0.38
0.50
0.55
1.51
—
0.34
0.09
YAV6CLTC516FX
YAV6CLTC38FX
#6 AWG
YAV6CLTC12FX
YAV4CLTC516FX
#4 AWG
YAV4CLTC38FX
#6 AWG
G,H,I,K,M,
DLO
#4 AWG
G,H,I,K,M,
DLO
16
—
Blue
Gray
7
8
3/8
0.40
0.38
0.50
0.58
1.67
—
0.41
0.08
YAV4CLTC12FX
1/2
0.53
0.38
0.50
0.71
1.92
—
0.53
0.07
YAV2CLTC10FX
#10
0.21
0.46
0.63
0.68
1.50
—
0.25
0.10
YAV2CLTC14FX
1/4
0.27
0.46
0.63
0.68
1.62
—
0.31
0.10
5/16
0.33
0.46
0.63
0.68
1.69
—
0.34
0.10
3/8
0.40
0.46
0.63
0.68
1.81
—
0.41
0.10
YAV2CLTC12FX
1/2
0.53
0.46
0.63
0.73
2.12
—
0.53
0.09
YAV1CLTC10FX
#10
0.24
0.51
0.62
0.75
1.52
—
0.25
0.12
YAV1CLTC14FX
1/4
0.27
0.51
0.62
0.75
1.65
—
0.31
0.12
5/16
0.33
0.51
0.62
0.75
1.71
—
0.34
0.12
3/8
0.41
0.51
0.62
0.75
1.84
—
0.41
0.12
YAV2CLTC516FX
#2 AWG
YAV2CLTC38FX
YAV1CLTC516FX
#1 AWG
YAV1CLTC38FX
#2 AWG
G,H,I,K,M,
DLO
#1 AWG
G,H,I,K,M,
DLO
35
—
Brown
Green
10
11
YAV1CLTC12FX
1/2
0.53
0.51
0.62
0.75
2.09
—
0.53
0.12
YAV25LTC14FX
1/4
0.27
0.56
0.69
0.83
1.75
—
0.31
0.12
5/16
0.33
0.56
0.69
0.83
1.81
—
0.34
0.12
3/8
0.40
0.56
0.69
0.83
1.94
—
0.41
0.12
1/2
0.53
0.56
0.69
0.83
2.19
—
0.53
0.12
YAV25LTC516FX
YAV25LTC38FX
YAV25LTC12FX
1/0 AWG
1/0 AWG
G,H,I,K,M,
DLO
50
Pink
12
Wire
Strip
Length
7/16
1/2
1/2
11/16
11/16
11/16
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-68
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — with Inspection Window
TYPES YA-L, YA-L-FX, YAV, YAV-L-FX (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
YAV26LTC10FX
#10
0.21
0.63
0.81
0.93
1.80
—
0.25
0.13
YAV26LTC14FX
1/4
0.27
0.63
0.81
0.93
1.92
—
0.31
0.13
5/16
0.33
0.63
0.81
0.93
1.98
—
0.34
0.13
3/8
0.40
0.63
0.81
0.93
2.11
—
0.41
0.13
1/2
0.53
0.63
0.81
0.93
2.36
—
0.53
0.13
5/8
0.69
0.63
0.81
0.93
2.61
—
0.66
0.13
YAV26LTC34FX
3/4
0.81
0.63
0.81
1.10
2.89
—
0.75
0.11
YAV27LTC10FX
#10
0.21
0.70
1.00
1.03
2.03
—
0.25
0.14
Catalog Number
Code
YAV26LTC516FX
YAV26LTC38FX
2/0 AWG
YAV26LTC12FX
Flex
Metric
MM²
***
2/0 AWG
G,H,I,K,M,
DLO
70
Color
Code
Black
Die
Index
13
YAV26LTC58FX
YAV27LTC14FX
YAV27LTC516FX
3/0 AWG
YAV27LTC38FX
3/0 AWG
G,H,I,K,M,
DLO
95
Orange
14
1/4
0.27
0.70
1.00
1.03
2.15
—
0.31
0.14
5/16
0.33
0.70
1.00
1.03
2.21
—
0.34
0.14
0.14
3/8
0.40
0.70
1.00
1.03
2.34
—
0.41
YAV27LTC12FX
1/2
0.53
0.70
1.00
1.03
2.59
—
0.53
0.14
YAV28LTC14FX
1/4
0.27
0.77
1.03
1.14
2.23
—
0.31
0.15
5/16
0.33
0.77
1.03
1.14
2.29
—
0.34
0.15
3/8
0.41
0.77
1.03
1.14
2.42
—
0.41
0.15
1/2
0.53
0.77
1.03
1.14
2.67
—
0.53
0.15
5/8
0.69
0.77
1.03
1.14
2.92
—
0.66
0.15
3/4
0.81
0.77
1.03
1.14
3.11
—
0.75
0.15
YAV29LTC14FX
1/4
0.27
0.80
1.03
1.18
2.23
—
0.31
0.16
YAV29LTC516FX
5/16
0.33
0.80
1.03
1.18
2.30
—
0.34
0.16
3/8
0.40
0.80
1.03
1.18
2.42
—
0.41
0.16
1/2
0.53
0.80
1.03
1.18
2.67
—
0.53
0.16
YAV28LTC516FX
YAV28LTC38FX
YAV28LTC12FX
4/0 AWG
YAV28LTC58FX
4/0 AWG
G,H,I,K,M,
DLO
120
Purple
15
YAV28LTC34FX
YAV29LTC38FX
YAV29LTC12FX
250 kcmil
YAV29LTC58FX
4/0 AWG
G,H,I,K,M,
DLO
—
Yellow
16
5/8
0.69
0.80
1.03
1.18
2.92
—
0.66
0.16
YAV29LTC34FX
3/4
0.81
0.80
1.03
1.18
3.11
—
0.75
0.16
YA30LTC516FX
5/16
0.33
0.81
1.03
1.20
2.31
—
0.34
0.16
3/8
0.40
0.81
1.03
1.20
2.44
—
0.41
0.16
1/2
0.53
0.81
1.03
1.20
2.69
—
0.53
0.16
5/8
0.69
0.81
1.03
1.20
2.94
—
0.66
0.16
3/4
0.81
0.81
1.03
1.20
3.12
—
0.75
0.16
YA30LTC38FX
YA30LTC12FX
YA30LTC58FX
—
250 kcmil
G,H
YA30LTC34FX
—
Yellow
16
Wire
Strip
Length
13/16
1
1-1/16
1-1/16
1-1/8
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-69
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — with Inspection Window
TYPES YA-L, YA-L-FX, YAV, YAV-L-FX (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
YA31LTC14FX
1/4
0.27
0.88
1.06
YA31LTC516FX
5/16
0.33
0.88
1.06
Catalog Number
Code
YA31LTC38FX
YA31LTC12FX
—
YA31LNT12FX
Flex
250 kcmil
I,K,M,
262 DLO
Metric
MM²
***
150
Color
Code
White
Die
Index
17 or
298
YA31LTC58FX
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1.29
2.31
—
0.31
0.18
1.29
2.37
—
0.34
0.18
3/8
0.40
0.88
1.06
1.29
2.50
—
0.41
0.18
1/2
0.53
0.88
1.06
1.29
2.75
—
0.53
0.18
1/2
0.53
0.88
1.06
0.96
2.75
—
0.53
0.18
5/8
0.69
0.88
1.06
1.29
3.00
—
0.66
0.18
YA31LTC34FX
3/4
0.81
0.88
1.06
1.29
3.19
—
0.75
0.18
YA32LTC38FX
3/8
0.41
0.95
1.19
1.40
2.68
—
0.41
0.19
1/2
0.53
0.95
1.19
1.40
2.93
—
0.53
0.19
5/8
0.69
0.95
1.19
1.40
3.18
—
0.66
0.19
YA32LTC12FX
YA32LTC58FX
—
YA32LTC100FX
YA34LTC516FX
YA34LTC38FX
YA34LTC12FX
—
350 kcmil
G,H,I,K,M,
373 DLO
—
500 kcmil
G,H
444 DLO
—
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
YA34LTC58FX
YA36LTC12FX
YA36LTC58FX
YA38LTC516FX
YA38LTC38FX
YA38LTC12FX
YA38LTC58FX
YA40LTC516FX
YA40LTC38FX
YA40LTC12FX
—
650 kcmil
G,
646 DLO
—
750 kcmil
G,H,I
777 DLO
YA40LTC58FX
YA44LTC12FX
YA44LTC58FX
300 kcmil
G,H,I,K,M,
313 DLO
185
240
—
300
400
500
Red
Blue
Brown
Pink
Black
Yellow
18 or
324
19 or
470
20 or
299
L99
24
L115
1
1.06
0.95
1.19
1.74
3.87
—
1.00
0.27
5/16
0.33
1.06
1.27
1.55
2.74
—
0.34
0.23
3/8
0.40
1.06
1.27
1.55
2.87
—
0.41
0.23
1/2
0.53
1.06
1.27
1.55
3.12
—
0.53
0.23
5/8
0.69
1.06
1.27
1.55
3.37
—
0.66
0.23
1/2
0.53
1.19
1.38
1.74
3.29
—
0.53
0.27
5/8
0.69
1.19
1.38
1.74
3.54
—
0.66
0.27
5/16
0.33
1.25
1.45
1.84
3.03
—
0.34
0.27
3/8
0.40
1.25
1.45
1.84
3.34
—
0.50
0.27
1/2
0.53
1.25
1.45
1.84
3.41
—
0.53
0.27
5/8
0.69
1.25
1.45
1.84
3.66
—
0.66
0.27
5/16
0.33
1.35
1.42
1.98
3.05
—
0.34
0.30
3/8
0.40
1.35
1.42
1.98
3.38
—
0.50
0.30
1/2
0.53
1.35
1.42
1.98
3.43
—
0.53
0.30
5/8
0.69
1.35
1.42
1.98
3.68
—
0.66
0.30
1/2
0.53
1.50
1.65
2.19
3.79
—
0.53
0.33
5/8
0.69
1.50
1.65
2.19
4.04
—
0.66
0.33
Wire
Strip
Length
1-1/8
1-1/4
1-5/16
1-3/8
1-7/16
1-5/16
1-5/8
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-70
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — No Inspection Window
TYPE YAG-L-TC
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
DIE AND COLOR
CODE INFORMATION
NO INSPECTION
WINDOW
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
ELECTRO TIN
PLATED
BEVELED
ENTRY
CRIMPS
FLEXIBLE CONDUCTOR
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Short/Standard length barrel is recommended for installations with limited
space requirements
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-71
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — No Inspection Window
TYPE YAG-L-TC (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
YAG8CLTC14FX
YAG8CLTC516FX
YAG8CLTC12FX
Code
Flex
Metric
MM²
***
#8 AWG
#6 Sol
#8 Sol
#8 AWG
G,H,I,K,M
DLO
10
#6 AWG
#6 AWG
G,H,I,K,M,
DLO
YAG6CLTC14FX
YAG6CLTC516FX
YAG6CLTC38FX
YAG6CLTC12FX
YAG4CLTC14FX
YAG4CLTC516FX
YAG4CLTC38FX
#4 AWG
YAG4CLTC12FX
YAG2CLTC14FX
YAG2CLTC516FX
YAG2CLTC38FX
#2 AWG
YAG2CLTC12FX
YAG1CLTC14FX
YAG1CLTC516FX
YAG1CLTC38FX
#1 AWG
YAG1CLTC12FX
YAG25LTC14FX
YAG25LTC516FX
YAG25LTC38FX
1/0 AWG
YAG25LTC12FX
YAG26LTC14FX
YAG26LTC516FX
YAG26LTC38FX
2/0 AWG
YAG26LTC12FX
YAG27LTC14FX
YAG27LTC516FX
YAG27LTC38FX
YAG27LTC12FX
Figure Dimensions
3/0 AWG
#4 AWG
G,H,I,K,M,
DLO
#2 AWG
G,H,I,K,M,
DLO
#1 AWG
G,H,I,K,M,
DLO
1/0 AWG
G,H,I,K,M,
DLO
2/0 AWG
G,H,I,K,M,
DLO
3/0 AWG
G,H,I,K,M,
DLO
16
—
35
—
50
70
95
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
1/4
0.27
0.27
0.44
Red
49
5/16
0.33
0.27
0.44
1/2
0.53
0.27
Blue
Gray
Brown
Green
Pink
Black
Orange
7
8
10
11
12
13
14
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
0.44
1.32
—
0.31
0.08
0.52
1.38
—
0.34
0.06
0.44
0.71
1.76
—
0.53
0.05
0.08
1/4
0.27
0.31
0.50
0.48
1.43
—
0.31
5/16
0.33
0.31
0.50
0.52
1.49
—
0.34
0.07
3/8
0.40
0.31
0.50
0.58
1.61
—
0.41
0.06
1/2
0.53
0.31
0.50
0.75
1.86
—
0.53
0.12
1/4
0.27
0.38
0.50
0.55
1.48
—
0.31
0.09
5/16
0.33
0.38
0.50
0.55
1.55
—
0.34
0.09
3/8
0.40
0.38
0.50
0.58
1.67
—
0.41
0.08
1/2
0.53
0.38
0.50
0.71
1.92
—
0.53
0.07
1/4
0.27
0.46
0.63
0.68
1.64
—
0.31
0.10
5/16
0.33
0.46
0.63
0.68
1.70
—
0.34
0.10
3/8
0.40
0.46
0.63
0.68
1.83
—
0.41
0.10
1/2
0.53
0.46
0.63
0.73
2.12
—
0.53
0.09
1/4
0.27
0.51
0.62
0.75
1.67
—
0.31
0.12
5/16
0.33
0.51
0.62
0.75
1.73
—
0.34
0.12
3/8
0.41
0.51
0.62
0.75
1.86
—
0.41
0.12
1/2
0.53
0.51
0.62
0.75
2.11
—
0.53
0.12
1/4
0.27
0.56
0.69
0.83
1.77
—
0.31
0.12
5/16
0.33
0.56
0.69
0.83
1.84
—
0.34
0.12
3/8
0.40
0.56
0.69
0.83
1.96
—
0.41
0.12
1/2
0.53
0.56
0.69
0.83
2.21
—
0.53
0.12
1/4
0.27
0.63
0.81
0.93
1.95
—
0.31
0.13
5/16
0.33
0.63
0.81
0.93
2.01
—
0.34
0.13
3/8
0.40
0.63
0.81
0.93
2.13
—
0.41
0.13
1/2
0.53
0.63
0.81
0.93
2.38
—
0.53
0.13
0.14
1/4
0.27
0.70
1.00
1.03
2.18
—
0.31
5/16
0.33
0.70
1.00
1.03
2.24
—
0.34
0.14
3/8
0.40
0.70
1.00
1.03
2.37
—
0.41
0.14
1/2
0.53
0.70
1.00
1.03
2.62
—
0.53
0.14
Wire
Strip
Length
1/2
1/2
1/2
11/16
11/16
11/16
13/16
1
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-72
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — No Inspection Window
TYPE YAG-L-TC (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Code
Flex
4/0 AWG
4/0 AWG
G.H,I,K,M,
DLO
YAG28LTC14FX
YAG28LTC516FX
YAG28LTC38FX
YAG28LTC12FX
YAG29LTC38FX
YAG29LTC12FX
250 kcmil
YAG29LTC58FX
YAG30LTC38FX
YAG30LTC12FX
—
YAG30LTC58FX
Figure Dimensions
Metric
MM²
***
120
4/0 AWG
G,H,I,K,M,
DLO
—
250 kcmil
G,H
—
Color
Code
Purple
Yellow
Yellow
Die
Index
15
16
16
YAG31LTC14FX
YAG31LTC516FX
YAG31LTC38FX
—
YAG31LTC12FX
250 kcmil
I,K,M,
262 DLO
150
White
17
YAG31LTC58FX
YAG32LTC12FX
YAG32LTC58FX
—
300 kcmil
G,H,I,K,M,
313 DLO
—
350 kcmil
G,H,I,K,M,
373 DLO
YAG34LTC516FX
YAG34LTC38FX
YAG34LTC12FX
YAG34LTC58FX
YAG36LTC38FX
—
YAG38LTC516FX
YAG38LTC38FX
—
YAG38LTC12FX
YAG40LTC516FX
YAG40LTC38FX
240
—
300
—
650 kcmil
G,
646 DLO
400
—
750 kcmil
G,H,
777 DLO
500
YAG40LTC12FX
YAG44LTC12FX
500 kcmil
G,H
444 DLO
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
185
Red
Blue
Brown
Pink
Black
Yellow
18
19
20
L99
24
L115
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/4
0.27
0.77
1.03
1.14
2.26
—
0.31
0.15
5/16
0.33
0.77
1.03
1.14
2.32
—
0.34
0.15
3/8
0.40
0.77
1.03
1.14
2.45
—
0.41
0.15
1/2
0.53
0.77
1.03
1.14
2.70
—
0.53
0.15
3/8
0.40
0.80
1.03
1.18
2.45
—
0.41
0.16
1/2
0.53
0.80
1.03
1.18
2.70
—
0.53
0.16
5/8
0.69
0.80
1.03
1.18
2.95
—
0.66
0.16
3/8
0.40
0.81
1.03
1.20
2.47
—
0.41
0.16
1/2
0.53
0.81
1.03
1.20
2.72
—
0.53
0.16
5/8
0.69
0.81
1.03
1.20
2.97
—
0.66
0.16
1/4
0.27
0.88
1.06
1.29
2.35
—
0.31
0.18
0.18
5/16
0.33
0.88
1.06
1.29
2.41
—
0.34
3/8
0.40
0.88
1.06
1.29
2.53
—
0.41
0.18
1/2
0.53
0.88
1.06
1.29
2.78
—
0.53
0.18
5/8
0.69
0.88
1.06
1.29
3.03
—
0.66
0.18
1/2
0.53
0.95
1.19
1.40
2.97
—
0.53
0.19
5/8
0.69
0.95
1.19
1.40
3.22
—
0.66
0.19
5/16
0.33
1.06
1.27
1.55
2.78
—
0.34
0.23
3/8
0.40
1.06
1.27
1.55
2.91
—
0.41
0.23
1/2
0.53
1.06
1.27
1.55
3.16
—
0.53
0.23
5/8
0.69
1.06
1.27
1.55
3.41
—
0.66
0.23
3/8
0.41
1.19
1.38
1.73
3.27
—
0.50
0.27
5/16
0.33
1.25
1.45
1.84
3.08
—
0.34
0.27
3/8
0.40
1.25
1.45
1.84
3.39
—
0.50
0.27
1/2
0.53
1.25
1.45
1.84
3.46
—
0.53
0.27
5/16
0.33
1.35
1.42
1.96
3.11
—
0.34
0.30
3/8
0.40
1.35
1.42
1.96
3.42
—
0.50
0.30
1/2
0.53
1.35
1.42
1.96
3.48
—
0.53
0.30
1/2
0.53
1.50
1.65
2.18
3.85
—
0.53
0.33
Wire
Strip
Length
1-1/16
1-1/16
1-1/16
1-1/8
1-1/4
1-5/16
1-3/8
1-7/16
1-5/16
1-5/8
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-73
Compression Connections
TYPE YAV-L-NTFX
Copper Compression — Terminal — Flex — One Hole
Narrow Tongue, Standard Barrel — with Inspection Window
INSPECTION
WINDOW
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
ELECTRO-TIN
PLATED
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
BEVELED
ENTRY
CABLE
ACCOMMODATION
CRIMP
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Inspection windows allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Narrow tongue/tang is designed to allow for parallel terminations of wire in
limited space applications
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
Short/Standard length barrel is recommended for installations with limited
space requirements
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-74
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — One Hole
Narrow Tongue, Standard Barrel — with Inspection Window
Compression Connections
TYPEE YAV-L-NTFX (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
YAV4CLNT10FX
YA44LNT12FX
#10
0.21
0.38
0.50
0.41
1.32
—
0.25
0.09
1/4
0.27
0.46
0.63
0.46
1.71
—
0.31
0.10
5/16
0.33
0.46
0.63
0.44
1.78
—
0.34
0.10
Brown
10
1/0 AWG
1/0 AWG
G,H,I,K,M,
DLO
50
Pink
12
2/0 AWG
G,H,I,K,M,
DLO
70
3/0 AWG
3/0 AWG
G,H,I,K,M,
DLO
95
Orange
14
4/0 AWG
4/0 AWG
G,H,I,K,M,
DLO
—
Purple
15
2/0 AWG
—
—
YA38LNT12FX
YA44LNT38FX
Pad
Thickness
(T)
35
—
YA40LENT12FX
Hole
Offset
(N)
#2 AWG
G,H,I,K,M,
DLO
YA31LNT12FX
YA38LNTM20FX
Hole
Spacing
(E) & (F)
#2 AWG
—
YA34LNT12FX
Overall
Length
(L)
8
YA30LNT516FX
YA34LNT38FX
Pad
Width
(C)
Gray
YAV28LNT12FX
YA32LNT38FX
Barrel
Length
(B)
—
YAV28LNT516FX
YA32LNT516FX
Outside
Diameter
(OD)
#4 AWG
G,H,I,K,M,
DLO
YAV26LNT12FX
YAV28LNT38FX
Stud
Hole
Diameter
(K)
#4 AWG
YAV26LNT516FX
YAV27LNT12FX
Stud
Size
Flex
YAV25LNT38FX
YAV26LNT38FX
Die
Index
Code
YAV25LNT14FX
YAV25LNT516FX
Color
Code
Metric
MM²
***
YAV2CLNT14FX
YAV2CLNT516FX
Figure Dimensions
—
—
—
250 kcmil
G,H
250 kcmil
I,K,M,
262 DLO
300 kcmil
G,H,I,K,M,
313 DLO
350 kcmil
G,H,I,K,M
373 DLO
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
650 kcmil G
646 DLO
750 kcmil
G,H,
777 DLO
Black
13
1/4
0.27
0.56
0.69
0.67
1.75
—
0.31
0.12
5/16
0.33
0.56
0.69
0.67
1.81
—
0.34
0.12
3/8
0.40
0.56
0.69
0.76
1.94
—
0.41
0.13
5/16
0.33
0.63
0.81
0.90
1.98
—
0.34
0.13
3/8
0.40
0.63
0.81
0.90
2.11
—
0.41
0.13
1/2
0.53
0.63
0.81
0.87
2.36
—
0.53
0.13
1/2
0.53
0.70
1.00
0.76
2.59
—
0.53
0.14
5/16
0.33
0.77
1.03
0.94
2.29
—
0.34
0.15
3/8
0.41
0.77
1.03
0.94
2.42
—
0.41
0.15
1/2
0.53
0.77
1.03
0.76
2.67
—
0.53
0.15
Wire
Strip
Length
1/2
11/16
11/16
13/16
1-1/16
1-1/16
—
Yellow
16
5/16
0.33
0.81
1.03
0.96
2.48
—
0.34
0.15
1-1/8
150
White
17 or
298
1/2
0.53
0.88
1.06
0.96
2.75
—
0.53
0.18
1-1/8
185
Red
18
5/16
0.33
0.95
1.19
0.96
2.65
—
0.34
0.19
3/8
0.41
0.95
1.19
0.96
2.68
—
0.41
0.19
240
Blue
19 or
470
3/8
0.41
1.06
1.27
0.96
2.87
—
0.41
0.23
1/2
0.53
1.06
1.27
0.96
3.12
—
0.53
0.23
1/2
0.53
1.25
1.45
1.63
3.41
—
0.53
0.27
M20
0.85
1.25
1.45
1.63
3.84
—
0.75
0.27
1/2
0.53
1.35
1.42
1.35
3.43
—
0.53
0.30
3/8
0.41
1.50
1.65
1.50
3.79
—
0.53
0.33
1/2
0.56
1.50
1.65
1.62
3.98
—
0.62
0.33
300
Pink
L99
—
Black
24
500
Yellow
L115
1-1/4
1-5/16
1-7/16
1-5/16
1-5/8
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-75
Compression Connections
TYPE YA-LB
Copper Compression — Terminal — Flex — One Hole
Standard Barrel, Belled End — with Inspection Window
BELLED END
ASSISTS FLEXIBLE
WIRE INSERTION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
DIE AND COLOR
CODE INFORMATION
CRIMPS
INSPECTION
WINDOW
ELECTRO-TIN
PLATED
FLEXIBLE CONDUCTOR
ACCOMMODATION
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
Features & Benefits
•
•
•
•
•
•
•
•
•
Inspection windows allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with a “belled” end opening at the wire entry, to ensure
smooth insertion of highly flexible stranded wire, preventing possible
damaging of the wire strands during insertion
Short/Standard length barrel is recommended for installations with limited
space requirements
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-76
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — One Hole
Standard Barrel, Belled End — with Inspection Window
Compression Connections
TYPE YA-LB (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Wire
Strip
Length
Code
Flex
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
YA8CLB
#8 AWG
#6 Sol
#8 Sol
#8 AWG G,H,I,K,M
DLO
49 Code
1013 Flex
#10
.0.20
0.27
0.41
0.41
1.12
—
0.20
0.08
7/16
YA5CLB
#5 AWG
0.27
0.30
0.44
0.44
1.73
—
0.31
0.07
7/8
#4 AWG
1/4
0.27
0.34
0.50
0.50
1.73
—
0.31
0.09
7/8
YA3CLB
#3 AWG
5/16
0.33
0.38
0.55
0.55
1.94
—
0.34
0.09
15/16
YA2CLB
#2 AWG
5/16
0.33
0.42
0.61
0.61
1.97
—
0.34
0.11
15/16
YA1CLB
#1 AWG
5/16
0.33
0.46
0.68
0.68
2.02
—
0.34
0.10
15/16
YA25LB
1/0 AWG
5/16
0.33
0.51
0.75
0.75
2.26
—
0.34
0.12
15/16
YA26LB
2/0 AWG
3/8
0.40
0.56
0.83
0.83
2.61
—
0.41
0.12
1
YA27LB
3/0 AWG
1/2
0.53
0.62
0.91
0.91
2.67
—
0.53
0.12
1-1/16
YA28LB
4/0 AWG
1/2
0.53
0.69
1.02
1.02
2.77
—
0.53
0.14
1-1/16
YA29LB
250 kcmil
7 Code
1014 Flex
8 Code
1015 Flex
9 Code
1016 Flex
10 Code
1017 Flex
11 Code
1018 Flex
12 Code
1019 Flex
13 Code
1020 Flex
14 Code
1021 Flex
15 Code
1022 Flex
16 Code
1023 Flex
1/4
YA4CLB
#6 AWG G,H,I,K,M
DLO
#5 AWG G,H,I,K,M
DLO
#4 AWG G,H,I,K,M
DLO
#3 AWG G,H,I,K,M
DLO
#2 AWG G,H,I,K,M
DLO
#1 AWG G,H,I,K,M
DLO
1/0 AWG G,H,I,K,M
DLO
2/0 AWG G,H,I,K,M
DLO
3/0 AWG G,H,I,K,M
DLO
1/2
0.53
0.75
1.11
1.11
2.82
—
0.53
0.16
1-1/16
YA30LB
300 kcmil
1/2
0.53
0.81
1.20
1.20
2.93
—
0.53
0.16
1-1/8
YA31LB
350 kcmil
1/2
0.53
0.88
1.29
1.29
3.31
—
0.53
0.18
1-3/16
YA32LB
400 kcmil
5/8
0.69
0.95
1.40
1.40
3.56
—
0.66
0.19
1-1/4
YA34LB
500 kcmil
20 Code
1027 Flex
5/8
0.69
1.06
1.52
1.52
3.83
—
0.66
0.23
1-7/16
YA36LB
600 kcmil
22 Code
1028 Flex
5/8
0.69
1.18
1.69
1.69
4.31
—
0.88
0.25
1-3/4
YA38LB
700 kcmil
23 Code
1029 Flex
5/8
0.69
1.25
1.81
1.81
4.27
—
0.88
0.27
1-15/16
YA39LB
750 kcmil
5/8
0.69
1.30
1.89
1.89
4.27
—
0.88
0.27
1-15/16
YA40LB
800 kcmil
5/8
0.69
1.35
1.95
1.95
4.27
—
0.94
0.30
1-15/16
YA44LB
1000 kcmil
5/8
0.69
1.49
2.17
2.18
4.50
—
0.66
0.32
1-15/16
Catalog
Number
4/0 AWG G,H
250 kcmil G,H
4/0 AWG I,K,M
DLO
250 kcmil I,K,M
262 DLO
300 kcmil G,H,I,K,M
313 DLO
350 kcmil G,H,I,K,M
373 DLO
400 kcmil G,H,I
450 kcmil I,K,M
444 DLO
500 kcmil G&H
500 kcmil I,K,M
535 DLO
550 kcmil G,H,I
600 kcmil G
550 kcmil M
600 kcmil
H,I,K,M
650 kcmil I
750 kcmil G,H
777 DLO
17 Code
1024 Flex
18 Code
1025 Flex
19 Code
1026 Flex
24 Code
1030 Flex
25 Code
1031 Flex
27 Code
1032 Flex
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
* 644 and 444 Series for use on Code Wire Only
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-77
Compression Connections
TYPE YAG-L-FXTZ
HYTIN-ZCLAD™
Uninsulated Copper Compression Terminal, Tin-Zinc Plated
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
Copper Compression — Terminal — Flex — One Hole
Standard Barrel, Tin-Zinc Plated — No Inspection Window
DIE AND COLOR
CODE INFORMATION
BEVELED
ENTRY
NO INSPECTION
WINDOW
CRIMP
TIN-ZINC PLATED
FLEXIBLE CONDUCTOR
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Short/Standard length barrel is recommended for installations with limited
space requirements
45° and 90° angular lugs are available; please contact Customer Service
Tin-Zinc plated for battery connectors or other heavy duty equipment, to
reduce the corrosion from lead/acid batteries
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-78
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel, Tin-Zinc Plated — No Inspection Window
TYPE YAG-L-FXTZ (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
YAG8CLTC14FXTZ
YAG8CLTC38FXTZ
Code
Flex
Metric
MM²
***
#8 AWG
#6 Sol
#8 Sol
#8 AWG
G,H,I,K,M
DLO
10
#6 AWG
#6 AWG
G,H,I,K,M
DLO
16
#4 AWG
G,H,I,K,M
DLO
—
YAG6CLTC14FXTZ
YAG6CLTC516FXTZ
YAG6CLTC38FXTZ
YAG6CLTC12FXTZ
YAG4CLTC14FXTZ
YAG4CLTC516FXTZ
#4 AWG
YAG4CLTC38FXTZ
YAG2CLTC14FXTZ
YAG2CLTC516FXTZ
YAG2CLTC38FXTZ
#2 AWG
YAG2CLTC12FXTZ
YAG1CLTC516FXTZ
YAG25LTC38FXTZ
YAG25LTC12FXTZ
#1 AWG
1/0 AWG
YAG26LTC38FXTZ
YAG26LTC516FXTZ
2/0 AWG
YAG26LTC12FXTZ
YAG27LTC14FXTZ
YAG27LTC38FXTZ
Figure Dimensions
3/0 AWG
YAG27LTC12FXTZ
#2 AWG
G,H,I,K,M
DLO
#1 AWG
G,H,I,K,M
DLO
1/0 AWG
G,H,I,K,M
DLO
35
Color
Code
Die
Index
Red
49
Blue
Gray
Brown
7
8
10
—
Green
11
50
Pink
12
2/0 AWG
G,H,I,K,M
DLO
70
3/0 AWG
G,H,I,K,M
DLO
95
Black
Orange
13
14
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/4
0.27
0.27
0.44
0.44
1.32
—
0.31
0.08
3/8
0.41
0.27
0.44
0.58
1.51
—
0.34
0.06
1/4
0.27
0.31
0.50
0.48
1.43
—
0.31
0.08
5/16
0.33
0.31
0.50
0.52
1.49
—
0.34
0.07
3/8
0.40
0.31
0.50
0.58
1.61
—
0.41
0.06
1/2
0.53
0.31
0.50
0.75
1.86
—
0.53
0.12
1/4
0.27
0.38
0.50
0.55
1.48
—
0.31
0.09
5/16
0.33
0.38
0.50
0.55
1.55
—
0.34
0.09
3/8
0.40
0.38
0.50
0.58
1.67
—
0.41
0.08
1/4
0.27
0.46
0.63
0.68
1.64
—
0.31
0.10
5/16
0.33
0.46
0.63
0.68
1.70
—
0.34
0.10
3/8
0.40
0.46
0.63
0.68
1.83
—
0.41
0.10
1/2
0.53
0.46
0.63
0.73
2.12
—
0.53
0.09
5/16
0.33
0.51
0.69
0.75
1.73
—
0.34
0.12
3/8
0.41
0.56
0.69
0.83
1.96
—
0.41
0.12
1/2
0.53
0.56
0.69
0.83
2.21
—
0.53
0.12
3/8
0.40
0.63
0.81
0.93
2.13
—
0.41
0.13
5/16
0.33
0.63
0.81
0.93
2.01
—
0.34
0.13
1/2
0.53
0.63
0.81
0.93
2.38
—
0.53
0.13
1/4
0.27
0.70
1.00
1.03
2.18
—
0.31
0.14
3/8
0.40
0.70
1.00
1.03
2.37
—
0.41
0.14
0.14
1/2
0.53
0.70
1.00
1.03
2.62
—
0.53
YAG28LTC14FXTZ
1/4
0.27
0.77
1.03
1.14
2.26
—
0.31
0.15
YAG28LTC516FXTZ
5/16
0.33
0.77
1.03
1.14
2.32
—
0.34
0.15
5/16
0.33
0.77
1.03
1.14
2.64
—
0.66
0.15
3/8
0.41
0.77
1.03
1.14
2.45
—
0.41
0.15
YAG28LTC516N66FXTZ
YAG28LTC38FXTZ
YAG28LTC12FXTZ
4/0 AWG
4/0 AWG
G,H,I,K,M
DLO
YAG28LTC58FXTZ
120
Purple
15
1/2
0.53
0.77
1.03
1.14
2.70
—
0.53
0.15
5/8
0.69
0.77
1.03
1.14
2.95
—
0.66
0.15
Wire
Strip
Length
1/2
1/2
1/2
11/16
11/16
11/12
13/16
1
1-1/16
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-79
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel, Tin-Zinc Plated — No Inspection Window
TYPE YAG-L-FXTZ (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
YAG29LTC516FXTZ
YAG29LTC38FXTZ
YAG32LTC58FXTZ
Code
250 kcmil
—
YAG34LTC516FXTZ
YAG34LTC516N66FXTZ
YAG34LTC38FXTZ
—
YAG34LTC12FXTZ
YAG38LTC58FXTZ
—
YAG40LTC12FXTZ
—
Flex
4/0 AWG
G,H,I,K,M
DLO
350 kcmil
D,H,I,K,M
DLO 313
350 kcmil
G,H,I,K,M
DLO 373
500 kcmil
H,I,K
550 kcmil
G,H,I
DLO 535
650 kcmil
G
DLO 646
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
—
Yellow
16
185
Red
18
240
Blue
19
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
5/16
0.33
0.80
1.03
1.18
2.33
—
0.34
0.16
3/8
0.40
0.80
1.03
1.18
2.45
—
0.41
0.16
5/8
0.69
0.95
1.19
1.40
3.22
—
0.66
0.19
5/16
0.33
1.06
1.27
1.55
2.78
—
0.34
0.23
5/16
0.33
1.06
1.27
1.54
3.09
—
0.66
0.23
3/8
0.41
1.06
1.27
1.55
2.91
—
0.41
0.23
1/2
0.53
1.06
1.27
1.55
3.16
—
0.53
0.23
Wire
Strip
Length
1-1/16
1-1/4
1-5/16
300
Pink
L99
5/8
0.69
1.25
1.45
1.84
3.71
—
0.66
0.27
1-7/16
400
Black
24
1/2
0.53
1.35
1.42
1.96
3.48
—
0.53
0.30
1-5/16
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-80
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Two Hole
Standard Barrel — with Inspection Window
TYPES YA-L-2TC, YA-L-2TC-FX, YAV-L-2TC-FX
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
Compression Connections
COLOR CODE AND
DIE INFORMATION
BEVELED
ENTRY
INSPECTION
WINDOW
CRIMP
ELECTRO-TIN
PLATED
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Inspection windows allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Short/Standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-81
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Standard Barrel — with Inspection Window
TYPES YA-L-2TC, YA-L-2TC-FX, YAV-L-2TC-FX
(Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
YA8CL2TC10
#10
0.21
0.27
0.44
YA8CL2TC14
1/4
0.27
0.27
0.44
1/4
0.27
0.27
0.44
1/4
0.27
0.27
Catalog Number
YA8CL2TC14E2
YA8CL2TC14E1
Code
#8 AWG
#6 Sol
#8 Sol
Flex
#8 AWG
G,H,I,K,M
DLO
Metric
MM²
***
10
Color
Code
Red
Die
Index
49
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
0.41
1.83
5/8
0.25
0.08
0.44
1.95
5/8
0.31
0.08
0.44
2.08
3/4
0.31
0.08
0.44
0.44
2.33
1
0.31
0.08
YA8CL2TC38
3/8
0.40
0.27
0.44
0.58
2.52
1
0.41
0.06
YAV6CL2TC10E9FX
#10
0.21
0.31
0.50
0.48
1.81
1/2
0.25
0.08
YAV6CL2TC10FX
#10
0.21
0.31
0.50
0.45
1.94
5/8
0.25
0.08
YAV6CL2TC10E4FX
#10
0.21
0.31
0.50
0.45
2.00
11/16
0.25
0.08
#10
0.21
0.31
0.50
0.48
2.06
3/4
0.25
0.08
1/4
0.27
0.31
0.50
0.48
2.06
5/8
0.31
0.08
1/4
0.27
0.31
0.50
0.48
2.16
3/4
0.31
0.08
0.08
YAV6CL2TC10E2FX
YAV6CL2TC14FX
YAV6CL2TC14E2FX
#6 AWG
YAV6CL2TC14E1FX
#6 AWG
G,H,I,K,M,
DLO
16
Blue
7
1/4
0.27
0.31
0.50
0.48
2.44
1
0.31
YAV6CL2TC516FX
5/16
0.33
0.31
0.50
0.52
2.50
1
0.34
0.07
YAV6CL2TC38FX
3/8
0.40
0.31
0.50
0.58
2.62
1
0.41
0.06
YAV6CL2NTCFX
1/2
0.56
0.31
0.50
0.83
3.81
1-3/4
0.62
0.12
YAV4CL2TC14FX
1/4
0.27
0.38
0.50
0.55
2.08
5/8
0.31
0.09
YAV4CL2TC14E2FX
1/4
0.27
0.38
0.50
0.55
2.20
3/4
0.31
0.09
1/4
0.27
0.38
0.50
0.55
2.45
1
0.31
0.09
5/16
0.33
0.38
0.50
0.55
2.52
1
0.34
0.09
0.08
YAV4CL2TC14E1FX
YAV4CL2TC516FX
#4 AWG
YAV4CL2TC38FX
#4 AWG
G,H,I,K,M,
DLO
—
Gray
8
3/8
0.40
0.38
0.50
0.58
2.68
1
0.41
YAV4CL2NTCFX
1/2
0.56
0.38
0.50
0.83
3.87
1-3/4
0.62
0.12
YAV2CL2TC14FX
1/4
0.27
0.46
0.63
0.68
2.26
5/8
0.31
0.10
1/4
0.27
0.46
0.63
0.68
2.38
3/4
0.31
0.10
YAV2CL2TC14E2FX
YAV2CL2TC14E1FX
YAV2CL2TC516FX
#2 AWG
YAV2CL2TC38FX
#2 AWG
G,H,I,K,M,
DLO
35
Brown
10
1/4
0.27
0.46
0.63
0.68
2.63
1
0.31
0.10
5/16
0.33
0.46
0.63
0.68
2.71
1
0.34
0.10
3/8
0.40
0.46
0.63
0.68
2.82
1
0.41
0.10
YAV2CL2NTCFX
1/2
0.56
0.46
0.63
0.83
4.07
1-3/4
0.62
0.08
YAV1CL2TC14FX
1/4
0.27
0.51
0.62
0.75
2.28
5/8
0.31
0.12
YAV1CL2TC14E2FX
1/4
0.27
0.51
0.62
0.75
2.41
3/4
0.31
0.12
1/4
0.27
0.51
0.62
0.75
2.65
1
0.31
0.12
5/16
0.33
0.51
0.62
0.75
2.72
1
0.34
0.12
YAV1CL2TC14E1FX
YAV1CL2TC516FX
YAV1CL2TC38FX
YAV1CL2NTCFX
#1 AWG
#1 AWG
G,H,I,K,M,
DLO
—
Green
11
3/8
0.41
0.51
0.62
0.75
2.85
1
0.41
0.12
1/2
0.56
0.51
0.62
0.83
4.04
1-3/4
0.62
0.11
Wire
Strip
Length
7/16
1/2
1/2
11/16
11/16
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-82
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Standard Barrel — with Inspection Window
TYPES YA-L-2TC, YA-L-2TC-FX, YAV-L-2TC-FX
(Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Figure Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
YAV25L2TC14FX
1/4
0.27
0.56
0.69
0.83
2.39
5/8
0.31
0.12
YAV25L2TC14E2FX
1/4
0.27
0.56
0.69
0.83
2.51
3/4
0.31
0.12
YAV25L2TC516E2FX
5/16
0.33
0.56
0.69
0.83
2.57
3/4
0.34
0.12
5/16
0.33
0.56
0.69
0.83
2.82
1
0.34
0.12
Catalog Number
YAV25L2TC516FX
Code
1/0 AWG
YAV25L2TC38FX
Flex
1/0 AWG
G,H,I,K,M,
DLO
Metric
MM²
***
50
Color
Code
Pink
Die
Index
12
3/8
0.40
0.56
0.69
0.83
2.95
1
0.41
0.12
YAV25L2TC12E1FX
1/2
0.53
0.56
0.69
0.83
3.20
1
0.53
0.12
YAV25L2NTCFX
1/2
0.56
0.56
0.69
0.83
4.14
1-3/4
0.63
0.12
YAV26L2TC14FX
1/4
0.27
0.63
0.81
0.93
2.56
5/8
0.31
0.13
YAV26L2TC14E2FX
1/4
0.27
0.63
0.81
0.93
2.68
3/4
0.31
0.13
YAV26L2TC516FX
5/16
0.33
0.63
0.81
0.93
2.99
1
0.34
0.13
3/8
0.41
0.63
0.81
0.93
3.12
1
0.41
0.13
YAV26L2TC38FX
2/0 AWG
YAV26L2TC38E10FX
2/0 AWG
G,H,I,K,M,
DLO
70
Black
13
3/8
0.41
0.63
0.81
0.93
3.37
1-1/4
0.41
0.13
YAV26L2TC12E1FX
1/2
0.53
0.63
0.81
0.93
3.37
1
0.53
0.13
YAV26L2NTCFX
1/2
0.56
0.63
0.81
0.93
4.31
1-3/4
0.63
0.13
YAV27L2TC14FX
1/4
0.27
0.70
1.00
1.03
2.79
5/8
0.31
0.14
YAV27L2TC38FX
3/0 AWG
3/0 AWG
G,H,I,K,M,
DLO
3/8
0.41
0.70
1.00
1.03
3.35
1
0.41
0.14
1/2
0.56
0.70
1.00
1.03
4.54
1.75
0.63
0.14
YAV28L2TC14E2FX
1/4
0.27
0.77
1.03
1.14
2.99
3/4
0.31
0.15
YAV28L2TC14FX
1/4
0.27
0.77
1.03
1.14
2.86
5/8
0.31
0.15
5/16
0.33
0.77
1.03
1.14
3.30
1
0.34
0.15
3/8
0.40
0.77
1.03
1.14
3.43
1
0.41
0.15
1/2
0.53
0.77
1.03
1.14
3.68
1
0.53
0.15
YAV28L2TC12FX
1/2
0.53
0.77
1.03
1.14
3.93
1-1/4
0.53
0.15
YAV28L2NTCFX
1/2
0.56
0.77
1.03
1.14
4.62
1-3/4
0.63
0.15
YAV29L2TC14FX
1/4
0.27
0.80
1.03
1.18
2.87
5/8
0.31
0.16
YAV29L2TC14E2FX
1/4
0.27
0.80
1.03
1.18
2.99
3/4
0.31
0.16
YAV29L2TC516FX
5/16
0.33
0.80
1.03
1.18
3.31
1
0.34
0.16
3/8
0.40
0.80
1.03
1.18
3.43
1
0.41
0.16
1/2
0.53
0.80
1.03
1.18
3.68
1
0.53
0.16
YAV29L2TC12FX
1/2
0.53
0.80
1.03
1.18
3.93
1-1/4
0.53
0.16
YAV29L2NTCFX
1/2
0.56
0.80
1.03
1.18
4.62
1-3/4
0.63
0.16
YAV27L2NTCFX
YAV28L2TC516FX
YAV28L2TC38FX
4/0 AWG
YAV28L2TC12E1FX
YAV29L2TC38FX
YAV29L2TC12E1FX
250 kcmil
4/0 AWG
G,H,I,K,M,
DLO
4/0 AWG
G,H,I,K,M,
DLO
95
120
—
Orange
Purple
Yellow
14
15
16
Wire
Strip
Length
11/16
13/16
1
1-1/16
1-1/16
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-83
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Standard Barrel — with Inspection Window
TYPES YA-L-2TC, YA-L-2TC-FX, YAV-L-2TC-FX
(Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Figure Dimensions
Code
Flex
Metric
MM²
***
—
250 kcmil
G,H
—
YA30L2TC516FX
Color
Code
Die
Index
Yellow
16
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
0.16
5/16
0.33
0.81
1.03
1.20
3.32
1
0.34
3/8
0.41
0.81
1.03
1.20
3.45
1
0.41
0.16
1/2
0.56
0.81
1.03
1.20
4.63
1-3/4
0.63
0.16
3/8
0.41
0.88
1.06
1.29
3.51
1
0.41
0.18
1/2
0.53
0.88
1.06
1.29
4.01
1-1/4
0.53
0.18
1/2
0.56
0.88
1.06
1.29
4.70
1-3/4
0.63
0.18
3/8
0.40
0.95
1.19
1.40
3.69
1
0.41
0.19
1/2
0.56
0.95
1.19
1.40
4.88
1-3/4
0.63
0.19
5/16
0.33
1.06
1.27
1.55
3.75
1
0.34
0.23
3/8
0.41
1.06
1.27
1.55
3.88
1
0.41
0.23
3/8
0.41
1.06
1.27
1.55
4.63
1-3/4
0.41
0.23
1/2
0.53
1.06
1.27
1.55
4.38
1-1/4
0.53
0.23
1/2
0.56
1.06
1.27
1.55
5.06
1-3/4
0.63
0.23
3/8
0.40
1.19
1.38
1.74
4.24
1
0.50
0.27
1/2
0.56
1.19
1.38
1.74
5.24
1-3/4
0.63
0.27
5/16
0.33
1.25
1.45
1.84
4.04
1
0.34
0.27
3/8
0.40
1.25
1.45
1.84
4.35
1
0.50
0.27
1/2
0.53
1.25
1.45
1.84
4.67
1-1/4
0.53
0.27
1/2
0.56
1.25
1.45
1.84
5.35
1-3/4
0.63
0.27
3/8
0.41
1.30
1.42
1.91
4.61
1-3/4
0.50
0.27
1/2
0.56
1.30
1.42
1.91
5.36
1-3/4
0.63
0.27
3/8
0.41
1.30
1.42
1.98
4.38
1
0.50
0.30
1/2
0.56
1.50
1.42
1.98
5.38
1-3/4
0.63
0.30
YA44L2TC38FX
3/8
0.40
1.50
1.65
2.19
4.74
1
0.50
0.33
YA44L2TC12FX
1/2
0.53
1.50
1.65
2.19
5.05
1-1/4
0.53
0.33
1/2
0.53
1.50
1.65
2.19
5.30
1-1/2
0.53
0.33
1/2
0.56
1.50
1.65
2.19
5.74
1-3/4
0.63
0.33
5/8
0.69
1.50
1.65
2.19
5.55
1-1/2
0.66
0.33
YA30L2TC38FX
YA30L2NTCFX
YA31L2TC38FX
YA31L2TC12FX
—
YA31L2NTCFX
YA32L2TC38FX
YA32L2NTCFX
—
250 kcmil
I,K,M,
DLO 262
150
300 kcmil
G,H,I,K,M,
DLO 313
185
White
Red
17 or
298
18 or
324
YA34L2TC516FX
YA34L2TC38FX
YA34L2NTC38FX
—
YA34L2TC12FX
350 kcmil
G,H,I,K,M,
DLO 373
240
Blue
19 or
470
YA34L2NTCFX
YA36L2TC38FX
YA36L2NTCFX
—
500 kcmil
G,H,
DLO 444
—
500 kcmil
H,I,K
550 kcmil
G,H,I
DLO 535
300
—
600 kcmil
G,H,I,K,
DLO
—
Pink
400
—
650 kcmil G,
DLO 646
400
Black
24
YA38L2TC516FX
YA38L2TC38FX
YA38L2TC12FX
YA38L2NTCFX
YA39L2TC38E10FX
YA39L2NTCFX
YA40L2TC38FX
YA40L2NTCFX
YA44L2TC12E3FX
YA44L2NTCFX
YA44L2TC58FX
—
750 kcmil
G,H,
DLO 777
—
500
Brown
Pink
Yellow
20 or
299
L99
L115
Wire
Strip
Length
1-1/16
1-1/8
1-1/4
1-5/16
1-7/16
1-7/16
1-1/2
1-5/16
1-5/8
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-84
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Two Hole
Narrow Tongue, Standard Barrel — with Inspection Window
TYPE YAV-L-2NT-FX
Compression Connections
BEVELED
ENTRY
COLOR CODE AND
DIE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CRIMP
CABLE
ACCOMMODATION
INSPECTION
WINDOW
ELECTRO-TIN
PLATED
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
Inspection windows allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Narrow tongue/tang is designed to allow for more parallel terminations of wire
in limited space applications
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Short/Standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-85
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Narrow Tongue, Standard Barrel — with Inspection Window
TYPE YAV-L-2NT-FX (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Code
Flex
Metric
MM²
***
#4 AWG
#4 AWG
G,H,I,K,M
DLO
—
#2 AWG
G,H,I,K,M
DLO
35
#1 AWG
#1 AWG
G,H,I,K,M
DLO
—
1/0 AWG
1/0 AWG
G,H,I,K,M
DLO
YAV4CL2NT10E1FX
YAV4CL2NT10FX
YAV4CL2NT14FX
YAV2CL2NT10FX
YAV2CL2NT14E1FX
#2 AWG
YAV2CL2NT14FX
YAV1CL2NT14FX
YAV1CL2NT516FX
YAV25L2NT14E1FX
YAV25L2NT14FX
YAV25L2NT516FX
YAV26L2NT14FX
YAV26L2NT38FX
2/0 AWG
YAV26L2NT516FX
YAV28L2ENT14FX
YAV28L2NT38FX
4/0 AWG
YAV29L2NT38FX
250 kcmil
YA31L2NT38FX
—
YA32L2NT38FX
—
YA34L2NT38FX
—
YA36L2NT38FX
YA36L2ENT38E10FX
—
YA38L2ENT38FX
YA38L2NT38FX
—
YA38L2NNTFX
YA40L2NNTFX
YA44L2NNTFX
YA44L2NT38FX
YA45L2NT38FX
Figure Dimensions
—
2/0 AWG
G,H,I,K,M
DLO
4/0 AWG
G,H,I,K,M
DLO
4/0 AWG
G,H,I,K,M
DLO
250 kcmil
I,K,M
DLO 262
300 kcmil
G,H,I,K,M
DLO 313
350 kcmil
G,H,I,K,M
DLO 373
500 kcmil G,H
DLO 444
500 kcmil
H,I,K
550 kcmil
G,H,I
DLO 535
650 kcmil G
DLO 646
50
70
—
Color
Code
Die
Index
Gray
8
Brown
Green
Pink
Black
Purple
10
11
12
13
15
Stud
Size
Stud
Outside
Hole
Diameter
Diameter
(OD)
(K)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
#10
0.21
0.38
0.50
0.41
2.33
1.00
0.25
0.09
#10
0.21
0.38
0.50
0.41
1.95
5/8
0.25
0.09
1/4
0.27
0.38
0.50
0.45
2.08
.63"
0.31
0.09
#10
0.21
0.46
0.63
0.48
2.14
.63"
0.25
0.10
1/4
0.27
0.46
0.63
0.48
2.63
1.00"
0.31
0.10
1/4
0.27
0.46
0.63
0.48
2.26
.63"
0.31
0.10
1/4
0.27
0.51
0.62
0.50
2.28
.63"
0.31
0.12
5/16
0.33
0.51
0.63
0.58
2.72
1.00"
0.34
0.12
1/4
0.27
0.56
0.69
0.64
2.76
1.00"
0.31
0.12
0.12
1/4
0.27
0.56
0.69
0.64
2.39
.63"
0.31
5/16
0.33
0.56
0.69
0.58
2.82
1.00"
0.34
0.12
1/4
0.27
0.63
0.81
0.76
2.56
0.63"
0.31
0.13
3/8
0.41
0.63
0.81
0.63
3.23
1.00"
0.41
0.13
5/16
0.33
0.63
0.81
0.58
2.99
1.00"
0.34
0.13
1/4
0.27
0.77
1.03
0.76
2.86
.63
0.31
0.15
3/8
0.40
0.77
1.03
0.94
3.43
1
0.41
0.15
Wire
Strip
Length
9/16
11/16
13/16
1-1/16
—
Yellow
16
3/8
0.41
0.80
1.03
0.94
3.43
1
0.41
0.16
150
White
17 or
298
3/8
0.41
0.88
1.06
0.96
3.51
1.00"
0.41
0.18
1-1/8
185
Red
18
3/8
0.41
0.95
1.19
0.96
3.69
1.00"
0.41
0.20
1-1/4
240
Blue
19 or
470
3/8
0.41
1.06
1.27
0.96
3.88
1
0.41
0.23
1-5/16
Brown
20
—
—
300
Pink
L99
400
Black
24
—
750 kcmil G,H
DLO 777
500
Yellow
L115
—
929 kcmil
DLO
—
White
27
3/8
0.41
1.19
1.38
1.63
4.24
1.00"
0.50
0.27
3/8
0.41
1.19
1.38
1.50
4.49
1.25
0.50
0.27
3/8
0.41
1.25
1.45
1.50
4.35
1.00"
0.50
0.27
3/8
0.41
1.25
1.45
1.63
4.35
1
0.50
0.27
1/2
0.56
1.25
1.45
1.63
5.35
1.75
0.63
0.27
1/2
0.56
1.35
1.42
1.63
5.38
1.75
0.63
0.30
1/2
0.56
1.50
1.65
1.63
5.74
1.75
0.63
0.33
3/8
0.41
1.50
1.65
1.63
4.74
1
0.50
0.33
3/8
0.41
1.69
2.00
1.70
5.18
1.00"
0.50
0.38
1-7/16
1-5/16
1-5/8
2-1/16
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-86
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — Slotted
Standard Barrel — with Inspection Window
TYPES YA-L2TC-SL, YAV-L2TC-FXSL
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Compression slotted lugs connect copper or tinned copper conductors to bus bars,
CPI racks, cabinets or cable runway. Slotted and 90° slotted lugs have one round and
one oblong hole to match hole spacing on equipment mounting rails on CPI racks and
cabinets and on some bus bars.
NOTE: Field bending straight lugs to achieve an angular
connection will void UL Listing / CSA Certifications and
BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installations with limited
space requirements
One hole with slotted second hole tongue/tang offers additional flexibility
over a standard 2-hole tongue/tang as the slot provides the installer with
multiple mounting hole alignments options. The 2-hole feature minimizes the
terminations from loosening or rotating under vibration, movement or heat
cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Catalog Number
YA6CL2TC14E2SL
YAV6CL2TC10FX90SL*
YAV4CL2TC14FXSL
YAV4CL2TC38FXSL
YAV2CL2TC14FXSL
YAV2CL2TC38FXSL
YA44L2NNTFXSL
Cond.
Size
#6 AWG
G,H,I,K,M
DLO
(61/24)
#6 AWG
#4 AWG
G,H,I,K,M
DLO
(105/24)
#4 AWG
#2 AWG
G,H,I,K,M
DLO
(150/24)
#2 AWG
750 kcmil
G,H
DLO 777
(1925/24)
•
•
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Figure Dimensions
Installation Tooling (# of crimps)
MD6,
35, 750,
OUR840, 500 Series
46** Series
MD734R
Stud
Hole
Size
Tongue
Width
1/4
0.45
0.81 0.08 2.47 0.62 0.75
MY29 Series (1)
W5CRT (1)
W5CVT (1) W5CRT (1) U5CRT (1)
X5CRT (1) W5CVT (1) U8CABT (1)
X8CART (1)
Blue
7 or 374
7/8
#10
0.48
0.50 0.08 1.54 0.62 0.75
MY29 Series (1)
Blue
7 or 374
7/8
1/4
0.55
0.50 0.09 2.08 0.50 0.62
W5CRT (1)
W5CVT (1) W5CRT (1) U5CRT (1)
X5CRT (1) W5CVT (1) U8CABT (1)
X8CART (1)
3/8
0.58
0.50 0.08 2.68 0.75 1.00
W4CRT (1) W4CRT (1)
W4CVT (1) W4CVT (1)
X4CRT (1) X4CRT (1)
Gray
1/4
0.68
0.62 0.10 2.26 0.50 0.62
3/8
0.68
0.62 0.10 2.82 0.75
5/8
1.63
1.65 0.33 5.74
(B)
* Denotes 90° Angle
**Use PUADP1 adapter with U dies in 46 Series of tools
1-800-465-7051 (Canada)
1-603-647-5299 (International)
(T)
(L)
(E)
(E1)
Dieless
MY29 Series (1)
644 Series (1)
444 Series (1)
81K Series (1)
1.0
1.58 1.75
644 Series (1)
444 Series (1)
81K Series (2)
W2CRT (1) W2CRT (1)
W2CVT (1) W2CVT (1)
X2CRT (1) X2CRT (1)
—
—
U4CRT (1)
Color
Code
Wire
Strip
Die
Index Length
9/16
8
9/16
11/16
U2CRT (1)
Brown
10
U44XRT (2)
Yellow
L115
11/16
1-2/3
Note: All dimensions shown are for reference only.
C-87
Compression Connections
TYPE YAG-2L-FXTZ
HYTIN-ZCLAD™
Copper Compression — Terminal — Flex — Two Hole
Standard Barrel, Tin-Zinc Plated — No Inspection Window
DIE AND COLOR
CODE INFORMATION
NO INSPECTION
WINDOW
Uninsulated Copper Compression Terminal, Tin-Zinc Plated
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
BEVELED
ENTRY
CRIMP
LEAD
PLATED
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Short/Standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Tin-Zinc plated for battery connectors or other heavy duty equipment, to
reduce the corrosion from lead/acid batteries
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-88
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Two Hole
Standard Barrel, Tin-Zinc Plated — No Inspection Window
Compression Connections
TYPE YAG-2L-FXTZ (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
YAG8CL2TC14FXTZ
Code
YAG8CL2TC14E1FXTZ
#8 AWG
#6 Sol
#8 Sol
YAG6CL2TC14FXTZ
#6 AWG
YAG4CL2TC14FXTZ
#4 AWG
YAG2CL2TC14FXTZ
YAG2CL2NTCFXTZ
#2 AWG
YAG26L2NTCFXTZ
2/0 AWG
YAG27L2NTCFXTZ
3/0 AWG
Flex
#8 AWG
G,H,I,K,M
DLO
#6 AWG
G,H,I,K,M
DLO (61/24)
#4 AWG
G,H,I,K,M
DLO
#2 AWG
G,H,I,K,M
DLO
2/0 AWG
G,H,I,K,M
DLO
3/0 AWG
G,H,I,K,M
DLO
Figure Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/4
0.27
0.27
0.44
0.44
1.95
5/8
0.31
0.08
1/4
0.27
0.27
0.44
0.44
2.33
1.00
0.31
0.08
Color
Code
Die
Index
10
Red
49
16
Blue
7
1/4
0.27
0.31
0.50
0.48
2.06
5/8
0.31
0.08
1/2
—
Gray
8
1/4
0.27
0.38
0.50
0.55
2.11
5/8
0.31
0.09
1/2
35
Brown
10
70
Black
95
Orange
1/4
0.27
0.46
0.63
0.68
2.28
5/8
0.31
0.10
0.56
0.46
0.63
0.83
4.03
1-3/4
0.62
0.08
13
1/2
0.56
0.63
0.81
0.93
4.33
1-3/4
0.63
0.13
13/16
14
1/2
0.56
0.70
1.00
1.03
4.56
1-3/4
0.63
0.14
1
5/16
0.33
0.77
1.03
1.14
3.33
1.00
0.34
0.15
YAG28L2TC38FXTZ
3/8
0.41
0.77
1.03
1.14
3.46
1.00
0.41
0.15
3/8
0.41
0.77
1.03
0.94
3.48
1.00
0.41
0.17
3/8
0.41
0.77
1.03
1.14
3.46
1.00
0.41
0.15
YAG28L2NTCFXTZ
1/2
0.56
0.77
1.03
1.14
4.65
1-3/4
0.63
0.15
YAG29L2TC38FXTZ
3/8
0.41
0.80
1.03
1.18
3.43
1.00
0.41
0.16
3/8
0.41
0.80
1.03
0.94
3.48
1.00
0.41
0.16
3/8
0.41
0.80
1.03
0.94
2.36
1.00
0.41
0.16
1/2
0.56
0.80
1.03
1.18
4.65
1-3/4
0.63
0.16
3/8
0.41
0.88
1.06
1.29
3.54
1-3/4
0.41
0.18
3/8
0.41
1.06
1.27
1.55
3.92
1.00
0.41
0.23
1/2
0.56
1.06
1.27
1.55
5.11
1-3/4
0.63
0.23
4/0 AWG
YAG28L2TC38FXDTTZ
YAG29L2NT38FXTZ
YAG29L2NT38FX90TZ
250 kcmil
YAG29L2NTCFXTZ
YAG31L2NTC38FXTZ
YAG34L2TC38FXTZ
YAG34L2NTCFXTZ
—
—
4/0 AWG
G,H,I,K,M
DLO
4/0 AWG
G,H,I,K,M
DLO
250 kcmil
I.K.M
DLO 262
350 kcmil
G,H,I,K,M
DLO 373
120
—
Purple
Yellow
7/16
1/2
YAG28L2TC516FXTZ
YAG28L2NT38FXTZ
Wire
Strip
Length
Metric
MM²
***
15
16
150
White
17
240
Blue
19
11/16
1-1/16
1-1/16
1-1/8
1-5/16
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-89
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Standard Barrel, Tin-Zinc Plated — No Inspection Window
TYPE YAG-2L-FXTZ (Continued)
▲See Copper Flex Standard Barrel Terminal Tooling Tables in this section for complete
tool and die listing information.
Conductor
Catalog Number
Code
YAG38L2TC12FXTZ
YAG38L2NTCFXTZ
YAG40L2NNTFXTZ
YAG44L2TC38FXTZ
YAG44L2NTCFXTZ
—
—
—
Flex
500 kcmil
H,I,K
550 kcmil
G,H,I
DLO 535
650 kcmil
G
DLO 646
750 kcmil
G,H
DLO 777
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
300
Pink
20
400
Black
24
500
Yellow
L115
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/2
0.53
1.25
1.45
1.82
4.72
1-1/4
0.53
0.27
1/2
0.56
1.25
1.45
1.82
5.40
1-3/4
0.63
0.27
1/2
0.56
1.35
1.42
1.63
5.43
1-3/4
0.63
0.30
3/8
0.40
1.50
1.65
2.18
4.80
1.00
0.50
0.33
1/2
0.56
1.50
1.65
2.18
5.80
1-3/4
0.63
0.33
Wire
Strip
Length
1-3/8
1-5/16
1-5/8
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-90
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Split Tongue
Standard Barrel — with Inspection Window
Compression Connections
TYPES YA-L-4TC, YAV-L-4TC-FX
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Split feature in the tongue/tang is used when connecting two separate
terminal blocks for the same phase; the slot provides the needed equipment
gap while allowing the proper mounting hole alignment
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Catalog Number
YAV2CL4TC14FXG1
YAV25L4TC14FXG1
YAV26L4TC14FXG1
YAV27L4TC14FXG1
YAV28L4TC14FXG1
Wire Size
#2 AWG
G,H,I,K,M
DLO (150/24)
#2 AWG
1/0 AWG
G,H,I,K,M
DLO (275/24)
1/0 AWG
2/0 AWG
G,H,I,K,M
DLO (325/24)
2/0 AWG
3/0 AWG
G,H,I,K,M
DLO (450/24)
3/0 AWG
4/0 AWG
G,H,I,K,M
DLO (550/24)
4/0 AWG
Stud Stud
Tongue
Hole Hole
Width
Size Spacing
O.D.
L
B
T
Figure Dimensions
(B)
(T)
(L)
Dieless
(# of crimps)
MY2911 (1)
644Series (1)
444 Series (1)
1/4
0.62
1.38
0.62
0.11
2.84
1/4
0.62
1.38
0.69
0.21
2.90
1/4
0.62
1.38
0.81
0.21
1/4
062
1.38
1.00
0.21
1/4
0.62
1.38
1.00
0.21
1-800-465-7051 (Canada)
1-603-647-5299 (International)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Installation Tooling
500 Series
35, 750,
46** Series
Color
Code
Die
Index
X2CRT (1) X2CRT (1)
W2CRT (1) W2CRT (1)
W2CVT (1) W2CVT (1)
U2CRT (1)
Brown
10
11/16
X25RT (1) X25RT (1)
W25RT (1) W25RT (1)
W25VT (1) W25VT (1)
U25RT (1)
Pink
12
13/16
U26RT (1)
Black
13
1-1/16
U27RT (1)
Orange
14
1-1/16
U28RT (1)
Purple
15
11/16
X26RT (2) X26RT (2)
W26RT (2) W26RT (2)
MY29 Series (1) W26VT (2) W26VT (2)
644 Series (1)
444 Series (1) X27RT (3) X27RT (3)
3.30
W27RT (2) W27RT (2)
W27VT (2) W27VT (2)
3.07
3.38
Wire Strip
Length
MD6,
OUR840,
MD734R
X28RT (3) X28RT (3)
W28RT (2) W28RT (2)
W28VT (2) W28VT (2)
C-91
Compression Connections
Copper Compression — Terminal — Flex — Split Tongue
Standard Barrel — with Inspection Window
TYPES YA-L-4TC, YAV-L-4TC-FX (Continued)
O.D.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
L
B
T
Catalog Number
YAZ254TCG1
YAZ254TC38E1G1
YAZ264TC38E1G1
YAZ264TCG1
Wire Size
1/0 AWG
2/0 AWG
Stud Stud
Tongue
Hole Hole
Width
Size Spacing
Figure Dimensions
(B)
(T)
1/4
0.62
1.38
1.38
0.11
3/8
3/8
1.00
1.00
1.63
1.63
1.38
1.50
0.11
0.21
1/4
0.62
1.38
1.50
0.21
YAZ284TCG1
4/0 AWG
1/4
0.62
1.38
1.62
0.21
YAZ294TCG1
250 kcmil
1/4
0.62
1.38
1.62
0.21
YAZ314TCG1
350 kcmil
1/4
0.62
1.38
2.00
0.21
MD6,
(L)
OUR840,
MD734R
X25RT (1)
3.55
W25RT (1)
W25VT (1)
3.93
4.09
X26RT (2)
W26RT (2)
3.71
W26VT (2)
MY29 Series (1) X28RT (3)
3.91 644 Series (1) W28RT (2)
444 Series (1) W28VT (2)
X29RT (4)
3.94
W29RT (2)
W29VT (2)
Dieless
(# of crimps)
4.39
W31RT (2)
W31VT (2)
Installation Tooling
500 Series
X25RT (1)
W25RT (1)
W25VT (1)
X26RT (2)
W26RT (2)
W26VT (2)
X28RT (3)
W28RT (2)
W28VT (2)
X29RT (4)
W29RT (2)
W29VT (2)
W31RT (2)
W31VT (2)
Wire Strip
Length
35, 750,
46** Series
Color
Code
Die
Index
U25RT (2)
U2CABT (2)
Pink
12 or
348
1-7/16
U26RT (2)
U26D1 (2)
Black
13
1-9/16
U28RT (1)
Purple
15
1-11/16
U29RT (2)
U29D1 (2)
Yellow
16
1-11/16
U31D1 (2)
U31RT (2)
U29ART (2)
Red
18 or
324
2-1/16
** Use PUADP1 adapter with U dies in 46 Series of tools
C-92
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Standard Barrel Terminal Tooling Table
Mechanical/Ratchet (Dedicated Die or Requiring Dies)
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Mechanical & Ratchet
Dies Required (# Crimps)
MD6 and MD7
Series
OUR840
Mechanical & Ratchet
Dedicated Die Tools # Crimps
*Due to handle force
not recommended
*Due to handle force
not recommended
MY28 and
MY29
Series
MRC840
MRE1022B
Y8MRB1
Y10D
Y1022
Y122CMR
Y1MRTC
YA-10
#14 - #10 AWG
B,C,I,K,M
DLO
—
—
—
—
—
1 CRIMP
1 CRIMP
—
YA-8C-L-FX
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
—
1 CRIMP
1 CRIMP
YA-6C-L-FX
#6 AWG Sol
B,C,G,H,I,K,M
DLO
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
—
1 CRIMP
1 CRIMP
YA-4C-L-FX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YA-3C-L-FX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (1)
—
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YA-2C-L-FX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YA-1C-L-FX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (1)
W1CRT1 (1)
W1CVT (1)
X1CRT1 (1)
1 CRIMP
1 CRIMP
—
—
—
YA-25-L-FX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-26-L-FX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-27-L-FX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (3)
W27RT (2)
W27VT (2)
X27RT (3)
W27RT (2)*
W27VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-28-L-FX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YA-29-L-FX
250 kcmil B,C
4/0 AWG
G,H,I,K,M
DLO
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
—
—
—
—
YA-30-L-FX
250 kcmil
G, H
YELLOW 16
X29RT (4)
W29RT (2)*
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
—
—
—
—
—
YA-31-L-FX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30RT (2)*
W30VT (2)
—
—
—
—
—
—
YA-32-L-FX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31RT (2)*
W31VT (2)
—
—
—
—
—
—
YA-34-L-FX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32RT (2)*
W32VT (2)
—
—
—
—
—
—
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-93
Compression Connections
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Copper Flex Standard Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-10
#14 - #10 AWG
B,C,I,K,M
DLO
—
—
—
—
—
—
—
—
YA-8C-L-FX
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT
(1)
U8CRT
(1)
—
1 CRIMP
—
YA-6C-L-FX
#6 AWG Sol
B,C,G,H,I,K,M
DLO
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT
(1)
U5CRT
(1)
—
1 CRIMP
—
YA-4C-L-FX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT
(1)
U4CRT
(1)
—
1 CRIMP
—
YA-3C-L-FX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (1)
U3CRT (1)
U3CRT (1)
U3CRT (1)
—
1 CRIMP
—
YA-2C-L-FX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT
(1)
U2CRT
(1)
—
1 CRIMP
1 CRIMP
YA-1C-L-FX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (1)
W1CRT1 (1)
W1CVT (1)
U1CRT1 (1)
U1CRT1
(1)
U1CRT1
(1)
—
1 CRIMP
1 CRIMP
YA-25-L-FX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT
(1)
U25RT
(1)
—
1 CRIMP
1 CRIMP
YA-26-L-FX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT
(1)
U26RT
(1)
—
1 CRIMP
1 CRIMP
YA-27-L-FX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (3)
W27RT (2)
W27VT (2)
U27RT (1)
U27RT
(1)
U27RT
(1)
—
1 CRIMP
1 CRIMP
YA-28-L-FX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT
(1)
U28RT
(1)
L28RT
(1)
1 CRIMP
1 CRIMP
YA-29-L-FX
250 kcmil B,C
4/0 AWG
G,H,I,K,M
DLO
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT
(1)
U29RT
(1)
L29RT
(1)
1 CRIMP
1 CRIMP
YA-30-L-FX
250 kcmil
G, H
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT
(1)
U29RT
(1)
L29RT
(1)
1 CRIMP
1 CRIMP
YA-31-L-FX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30RT (2)
W30VT (2)
U30RT (2)
U30RT
(2)
U30RT
(2)
L30RT
(1)
1 CRIMP
1 CRIMP
YA-32-L-FX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT
(2)
U31RT
(2)
L31RT
(1)
1 CRIMP
1 CRIMP
C-94
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Standard Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-34-L-FX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT
(2)
U32RT
(2)
L32RT
(1)
1 CRIMP
1 CRIMP
YA-36-L-FX
500 kcmil
G,H
444 DLO
BROWN 20
—
U34RT (2)
U34RT
(2)
U34RT
(2)
L34RT
(1)
1 CRIMP
1 CRIMP
YA-38-L-FX
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
PINK L99
—
U38XRT
(2)
U38XRT
(2)
U38XRT
(2)
—
1 CRIMP
1 CRIMP
YA-39-L-FX
600 kcmil
G,H,I,K
DLO
PINK 400
—
U38RT (2)
U38RT (2)
U38RT (2)
—
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-40-L-FX
650 kcmil
G
646 DLO
BLACK 24
—
U39RT (2)
U39RT (2)
U39RT (2)
L39RT
(1)
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-44-L-FX
750 kcmil
G,H,I
777 DLO
YELLOW L115
—
U44XRT
(2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
—
2
OVERLAPPING
CRIMPS
1 CRIMP
YA-45-L-FX
929 kcmil
DLO
WHITE 27
—
—
S44RT (2)
P44RT (2)
L44RT
(1)
—
—
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-95
Compression Connections
Copper Flex Standard Barrel Terminal
Installation Instructions
Installation Instructions
CATALOG NUMBER DESIGNATIONS
Installation instructions help the installer understand proper wire preparation, proper
insertion requirements, crimp zone location, individual crimp location, crimp order
and crimp direction, to ensure safe and reliable wire connections. UL Listing and
CSA Certification are only valid when using the BURNDY® Engineered System and
following BURNDY Installation Instructions.
YA-8C-L-FX
YA-6C-L-FX
YA-4C-L-FX
YA-3C-L-FX
YA-2C-L-FX
YA-1C-L-FX
Copper Flex Standard Barrel Terminal Installation Steps:
1.
2.
Select the appropriate connector based on:
Wire Material
Wire Construction
Wire Size
CATALOG NUMBER DESIGNATIONS
Strip the insulation to the appropriate wire strip length, based on the table’s
Wire Strip Length recommendation for the selected connector. Due to
tolerances in the connector, wire strip length, and insulation stripping tools,
this range may be 0” - 1/4”. The exposed wire, also known as a “shiner”, has
no performance impact on the connection and there is no wire exposure
requirement by BURNDY.
3.
As a best practice, wire brush the bare conductor to remove any oxides. DO
NOT wire brush tin-plated connectors.
4.
Insert the conductor into the barrel for the full length. If the connector has an
inspection window, the conductor end can easily be seen to verify full wire
insertion.
5.
Apply the proper number of crimps specified by the appropriate illustration.
6.
*Some catalog numbers require overlapping crimps when using the 81K or
4PC Series of installation tools. Please refer to the overlapping crimp image
that is applicable based on the number of crimps required. Overlap each
consecutive crimp so that the completed installation of all overlapping crimps
covers the entire crimp zone.
Once all crimps have been completed, the connection can be easily inspected
for proper installation.
7.
YA-25-L-FX
YA-26-L-FX
YA-27-L-FX
YA-28-L-FX
YA-29-L-FX
YA-30-L-FX
YA-31-L-FX
YA-32-L-FX
YA-34-L-FX
YA-36-L-FX
YA-38-L-FX
YA-39-L-FX*
YA-40-L-FX*
YA-44-L-FX*
YA-45-L-FX
2 Overlapping
NOTE: Illustrations show black bands however this is just a representation of the
crimp zones. See individual connector for actual crimp band color.
Example: YAV28LNT38FX
Go to the YA-28-L-FX Catalog Number Designation for 4/0 AWG G,H,I,K,M or DLO.
Confirm the Tool (750 Series for this example).
Confirm the Die Set Needed (U28RT for this example)
Confirm the Number of Crimps Necessary (1 for this example)
For proper crimp placement refer to the image on this page corresponding to the number of crimps.
+
YAV28LNT38FX
C-96
+
750 Series Tool
=
U28RT Die Set
Completed Crimp Installation
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Long Barrel — with Inspection Window
TYPES YAZ, YAZV
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
BEVELED
ENTRY
INSPECTION
WINDOW
CRIMP
ELECTRO-TIN
PLATED
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
Inspection windows allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-97
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Long Barrel — with Inspection Window
TYPES YAZ, YAZV (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YAZ8CTC10
YAZ8CTC14
YAZ8CTC38
YAZV6CTC14FX
YAZV6CTC38FX
YAZV4CTC14FX
YAZV4CTC38FX
Code
Flex
Metric
MM²
***
#8 AWG
#6 Sol
#8 Sol
#8 AWG
G,H,I,K,M
DLO
10
#6 AWG
#4 AWG
YAZV2CTC14FX
YAZV2CTC38FX
#2 AWG
YAZV2CTC12FX
YAZV1CTC14FX
YAZV1CTC516FX
#1 AWG
YAZV1CTC38FX
YAZV25TC14FX
YAZV25TC38FX
49
0.75
0.27
0.75
3/8
0.40
0.27
0.75
Hole
Offset
(N)
Pad
Thickness
(T)
.41"
1.43
—
0.25
0.08
.44"
1.56
—
0.31
0.08
.58"
1.75
—
0.41
0.06
0.31
0.75
.48"
1.59
—
0.31
0.08
0.41
0.31
0.75
.58"
1.77
—
0.41
0.06
—
Gray
8 or
346
1/4
0.27
0.38
1.25
.55"
2.19
—
0.31
0.09
3/8
0.40
0.38
1.25
.58"
2.42
—
0.41
0.08
#2 AWG
G,H,I,K,M,
DLO
1/4
0.27
0.46
1.38
.68"
2.37
—
0.31
0.10
35
Brown
10
3/8
0.40
0.46
1.38
.68"
2.56
—
0.41
0.10
1/2
0.52
0.46
1.38
.83"
2.87
—
0.53
0.09
#1 AWG
G,H,I,K,M,
DLO
—
Green
11 or
375
1.38
.75"
2.40
—
0.31
0.12
0.51
1.38
.75"
2.46
—
0.34
0.12
3/8
0.40
0.51
1.38
.75"
2.59
—
0.41
0.12
2.56
—
0.31
0.12
0.56
1.50
.83"
3/8
0.40
0.56
1.50
.83"
2.75
—
0.41
0.12
1/2
0.52
0.56
1.50
.83"
3.00
—
0.53
0.12
1/4
0.27
0.63
1.50
.93"
2.61
—
0.31
0.13
13
3/8
0.40
0.63
1.50
.93"
2.80
—
0.41
0.13
1/2
0.52
0.63
1.50
.93"
3.05
—
0.53
0.13
3/8
0.40
0.70
1.50
1.03"
2.84
—
0.41
0.14
3/8
0.40
0.77
1.62
.94"
3.01
—
0.41
0.14
3/8
0.40
0.77
1.62
1.14"
3.01
—
0.41
0.14
1/2
0.52
0.77
1.62
1.14"
3.26
—
0.53
0.14
120
Purple
15
4/0 AWG
G,H,I,K,M,
DLO
250 kcmil
G,H
250 kcmil
I,K,M,
262 DLO
0.51
0.33
0.27
4/0 AWG
G,H,I,K,M,
DLO
Black
0.27
1/4
4/0 AWG
Pink
1/4
5/16
12 or
348
14
—
0.27
0.27
Hole
Spacing
(E) & (F)
0.27
Orange
YAZ31TC38FX
0.21
1/4
Overall
Length
(L)
1/4
95
—
#10
Pad
Width
(C)
3/8
3/0 AWG
YAZ30TC38FX
Barrel
Length
(B)
7 or
374
3/0 AWG
G,H,I,K,M
DLO
250 kcmil
Outside
Diameter
(OD)
Blue
70
YAZV28TC12FX
Stud
Size
16
2/0 AWG
G,H,I,K,M,
DLO
YAZV28NT38FX
YAZV29NT516FX
Red
2/0 AWG
YAZV26TC12FX
YAZV28TC38FX
Die
Index
50
1/0 AWG
YAZV26TC14FX
YAZV27TC38FX
#6 AWG
G,H,I,K,M,
DLO
#4 AWG
G,H,I,K,M,
DLO
Color
Code
1/0 AWG
G,H,I,K,M,
DLO
YAZV25TC12FX
YAZV26TC38FX
Figure Dimensions
Stud
Hole
Diameter
(K)
Wire
Strip
Length
13/16
13/16
1-5/16
1-7/16
1-7/16
1-9/16
1-9/16
1-9/16
1-11/16
—
Yellow
16
5/16
0.33
0.80
2.00
.96"
3.27
—
0.34
0.16
2-1/16
—
Yellow
16
3/8
0.40
0.81
2.00
1.20"
3.41
—
0.41
0.16
2-1/16
150
White
17 or
298
3/8
0.40
0.88
2.00
1.28"
3.44
—
0.41
0.18
2-1/16
** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-98
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Long Barrel — with Inspection Window
TYPES YAZ, YAZV (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YAZ32TC38FX
YAZ38NT12FX
YAZ38TC12FX
Stud
Size
3/8
0.40
0.95
2.12
3/8
0.40
1.06
2.25
.96"
3.84
—
0.41
0.23
3/8
0.52
1.06
2.25
1.52"
3.84
—
0.53
0.23
1/2
0.40
1.06
2.25
1.52"
4.09
—
0.41
0.23
3/8
0.40
1.19
2.69
1.72"
4.54
—
0.41
0.26
3/8
0.40
1.25
2.81
1.63"
4.71
—
0.50
0.27
3/8
0.40
1.25
2.81
1.81"
4.71
—
0.50
0.27
1/2
0.52
1.25
2.81
1.63"
4.77
—
0.53
0.27
1/2
0.52
1.25
2.81
1.81"
4.77
—
0.53
0.27
Flex
—
300 kcmil
G,H,I,K,M,
313 DLO
185
Red
18 or
324
—
350 kcmil
G,H,I,K,M,
373 DLO
240
Blue
19
—
500 kcmil
G,H
444 DLO
—
—
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
YAZ38NT38FX
YAZ38TC38FX
Die
Index
Code
YAZ34TC12FX
YAZ36TC38FX
Color
Code
Metric
MM²
***
YAZ34NT38FX
YAZ34TC38FX
Figure Dimensions
Stud
Hole
Diameter
(K)
300
Brown
Pink
20 or
299
L99
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1.55"
3.61
—
0.41
0.19
Wire
Strip
Length
2-3/16
2-5/16
2-3/4
2-7/8
** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-99
Compression Connections
TYPES YA-TC-FXB, YAV-TC-FXB
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
Copper Compression — Terminal — Flex — One Hole
Long Barrel, Belled End — No Inspection Window
BELLED END
ASSISTS FLEXIBLE
WIRE INSERTION
NO INSPECTION
WINDOW
CRIMPS
ELECTRO-TIN
PLATED
FLEXIBLE CONDUCTOR
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with a “belled” end opening at the wire entry, to ensure
smooth insertion of highly flexible stranded wire, preventing possible
damaging of the wire strands during insertion
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-100
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Long Barrel, Belled End — No Inspection Window
TYPES YA-TC-FXB, YAV-TC-FXB (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YA8CTC14FXB
YAV6CTC10FXB
YAV6CTC14FXB
YA5CTC14FXB
YAV2CTC516FXB
YAV1CTC10FXB
YAV1CTC516FXB
YAV25TC38FXB
YAV26TC12FXB
YAV27TC12FXB
YAV28TC38FXB
YAV28TC12FXB
1/4
0.27
0.27
0.90
0.44
1.78
—
0.31
0.08
#8-#10
0.21
0.31
1.22
0.48
2.00
—
0.25
0.08
1/4
0.27
0.31
1.22
0.48
2.12
—
0.31
0.08
1/4
0.27
0.30
1.22
0.44
2.12
—
0.31
0.07
#8-#10
0.21
0.38
1.22
0.55
2.05
—
0.25
0.09
#8 AWG
#6 Sol
#8 Sol
#8 AWG
G,H,I,K,M
DLO
**
10
Red
49
#6 AWG
#6 AWG
G,H,I,K,M,
DLO
**
16
Blue
7
#5 AWG
#5 AWG
G,H,I,K,M,
DLO
—
BLue
#4 AWG
#4 AWG
G,H,I,K,M,
DLO
#2 AWG
#1 AWG
1/0 AWG
YAV25TC12FXB
YAV26TC38FXB
Stud
Size
Flex
YAV25TC10FXB
YAV25TC516FXB
Die
Index
Code
YAV4CTC516FXB
YAV2CTC10FXB
Color
Code
Metric
MM²
***
YAV4CTC10FXB
YAV4CTC14FXB
Figure Dimensions
Stud
Hole
Diameter
(K)
2/0 AWG
3/0 AWG
4/0 AWG
YA30TC12FXB
—
YA31TC12FXB
—
YA32TC12FXB
—
#2 AWG
G,H,I,K,M,
DLO
#1 AWG
G,H,I,K,M,
DLO
1/0 AWG
G,H,I,K,M,
DLO
2/0 AWG
G,H,I,K,M,
DLO
3/0 AWG
G,H,I,K,M,
DLO
4/0 AWG
G,H,I,K,M,
DLO
250 kcmil
G,H
250 kcmil
I,K,M,
262 DLO
300 kcmil
G,H,I,K,M,
313 DLO
—
Gray
7
8
35
Brown
10
—
Green
11
50
Pink
12
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/4
0.27
0.38
1.22
0.55
2.17
—
0.31
0.09
5/16
0.33
0.38
1.22
0.55
2.24
—
0.34
0.09
#8-#10
0.21
0.46
1.35
0.68
2.24
—
0.25
0.10
5/16
0.33
0.46
1.35
0.68
2.43
—
0.34
0.10
#8-#10
0.21
0.51
1.50
0.75
2.41
—
0.25
0.12
5/16
0.33
0.51
1.50
0.75
2.60
—
0.34
0.12
#8-#10
0.21
0.56
1.50
0.83
2.45
—
0.25
0.12
5/16
0.33
0.56
1.50
0.83
2.64
—
0.34
0.12
3/8
0.40
0.56
1.50
0.83
2.77
—
0.41
0.12
1/2
0.56
0.56
1.50
0.83
3.20
—
0.62
0.12
3/8
0.40
0.63
1.63
0.93
2.95
—
0.41
0.13
1/2
0.56
0.63
1.63
0.93
3.39
—
0.62
0.13
1/2
0.56
0.70
1.64
1.04
3.44
—
0.62
0.14
3/8
0.40
0.77
1.77
1.14
3.19
—
0.41
0.14
1/2
0.56
0.77
1.77
1.14
3.63
—
0.62
0.14
Wire
Strip
Length
1
1-5/16
1-5/16
1-7/16
1-9/16
1-9/16
70
Black
13
1-13/16
95
Orange
14
—
Purple
15
—
Yellow
16
1/2
0.56
0.81
4.04
1.20
4.04
—
0.62
0.16
2-1/4
150
White
17
1/2
0.56
0.88
2.18
1.29
4.09
—
0.62
0.18
2-1/4
185
Red
18
1/2
0.56
0.95
2.32
1.40
4.28
—
0.62
0.19
2-1/4
1-13/16
1-7/8
** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-101
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Long Barrel, Belled End — No Inspection Window
TYPES YA-TC-FXB, YAV-TC-FXB (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YA34TC12FXB
YA36TC12FXB
YA36TC58FXB
Code
—
—
YA38TC12FXB
YA38TC58FXB
—
YA40TC58FXB
—
YA44TC58FXB
—
YA46TC58FXB
—
Flex
350 kcmil
G,H,I,K,M,
373 DLO
500 kcmil
G,H
444 DLO
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
650 kcmil G
646 DLO
750 kcmil
G,H
777 DLO
1000 kcmil
G, H
1111 DLO
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
240
Blue
19
1/2
0.56
1.06
2.48
1.55
4.54
—
0.62
0.23
—
Brown
20
1/2
0.56
1.18
2.95
1.73
5.09
—
0.62
0.26
5/8
0.69
1.18
2.95
1.73
5.15
—
0.66
0.26
1/2
0.53
1.25
3.08
1.84
5.07
—
0.53
0.27
5/8
0.69
1.25
3.08
1.84
5.32
—
0.66
0.27
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
Wire
Strip
Length
2-9/16
3-1/16
300
Pink
L99
3-1/16
400
Black
24
5/8
0.69
1.35
3.24
1.98
5.53
—
0.66
0.30
3-5/16
500
Yellow
L115
5/8
0.69
1.49
3.33
2.18
5.71
—
0.66
0.32
3-7/16
—
Yellow
29
5/8
0.69
1.84
3.58
2.69
6.19
—
0.66
0.39
3-11/16
** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-102
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — with Inspection Window
TYPE YAZ-FX
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
DIE AND COLOR
CODE INFORMATION
BEVELED
ENTRY
INSPECTION
WINDOW
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CRIMPS
ELECTRO-TIN
PLATED
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Inspection windows allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-103
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — with Inspection Window
TYPE YAZ-FX (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YAZV102TC14E1
Figure Dimensions
Code
Flex
Metric
MM²
***
14-10 AWG
—
2.5 - 4
Color
Code
Die
Index
—
—
YAZ8C2TC10FX
YAZ8C2TC10E2FX
YAZ8C2TC14FX
YAZ8C2TC14E2FX
YAZ8C2TC14E1FX
#8 AWG
#6 Sol
#8 Sol
#8 AWG
G,H,I,K,M
DLO
10
Red
49
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Hole
Spacing Offset
(E) & (F)
(N)
Pad
Thickness
(T)
1/4
0.27
0.21
0.69
0.41
2.53
1.00
0.31
0.05
#10
0.21
0.27
0.81
0.41
2.20
5/8
0.25
0.08
#10
0.21
0.27
0.75
0.41
2.33
3/4
0.25
0.08
1/4
0.27
0.27
0.81
0.44
2.32
5/8
0.31
0.08
1/4
0.27
0.27
0.81
0.44
2.45
3/4
0.31
0.08
1/4
0.27
0.27
0.81
0.44
2.70
1
0.31
0.08
YAZ8C2TC38FX
3/8
0.40
0.27
0.81
0.58
2.89
1
0.41
0.06
YAZV6C2TC10E2FX
#10
0.21
0.31
0.75
0.48
2.64
3/4
0.25
0.08
YAZV6C2TC14FX
1/4
0.27
0.31
0.75
0.48
2.65
5/8
0.31
0.08
YAZV6C2TC14E2FX
YAZV6C2TC14E1FX
#6 AWG
YAZV6C2TC38E2FX
#6 AWG
G,H,I,K,M
DLO
16
Blue
7 or
374
1/4
0.27
0.31
0.75
0.48
2.78
3/4
0.31
0.08
1/4
0.27
0.31
0.75
0.48
3.03
1
0.31
0.08
3/8
0.40
0.31
0.75
0.58
2.97
3/4
0.41
0.06
YAZV6C2TC38E6FX
3/8
0.40
0.31
0.75
0.58
3.09
7/8
0.41
0.06
YAZV6C2TC38FX
3/8
0.40
0.31
0.75
0.58
2.78
1
0.41
0.06
YAZV4C2TC14FX
1/4
0.27
0.38
1.25
0.55
2.83
5/8
0.31
0.09
YAZV4C2TC14E2FX
YAZV4C2TC38E2-FX
#4 AWG
YAZV4C2TC38FX
YAZV2C2TC14FX
YAZV2C2TC14E2FX
YAZV2C2TC38FX
#2 AWG
YAZV2C2NTCFX
#4 AWG
G,H,I,K,M
DLO
#2 AWG
G,H,I,K,M
DLO
—
35
Gray
Brown
8 or
346
10
1/4
0.27
0.38
1.25
0.55
2.95
3/4
0.31
0.09
3/8
0.40
0.38
1.25
0.58
3.14
3/4
0.41
0.08
3/8
0.40
0.38
1.25
0.58
3.39
1
0.41
0.08
1/4
0.27
0.46
1.38
0.68
3.01
5/8
0.31
0.10
1/4
0.27
0.46
1.38
0.68
3.13
3/4
0.31
0.10
3/8
0.40
0.46
1.38
0.68
3.57
1
0.41
0.10
1/2
056
0.46
1.38
0.83
4.76
1-3/4
0.62
0.10
YAZV1C2TC14FX
1/4
0.27
0.51
1.38
0.75
3.04
5/8
0.31
0.12
YAZV1C2TC14E2FX
1/4
0.27
0.51
1.38
0.75
3.16
3/4
0.31
0.12
1/4
0.27
0.51
1.38
0.75
3.41
1
0.31
0.12
5/16
0.33
0.51
1.38
0.75
3.35
7/8
0.34
0.12
YAZV1C2TC14E1FX
YAZV1C2TC516E6FX
#1 AWG
YAZV1C2TC516FX
#1 AWG
G,H,I,K,M
DLO
—
Green
11 or
375
YAZV1C2TC38FX
YAZV252TC14FX
YAZV252TC14E2FX
YAZV252TC38FX
YAZV252NTCFX
1/0 AWG
1/0 AWG
G,H,I,K,M
DLO
50
Pink
12 or
348
5/16
0.33
0.51
1.38
0.75
3.47
1
0.34
0.12
3/8
0.40
0.51
1.38
0.75
3.60
1
0.41
0.12
1/4
0.27
0.56
1.50
0.83
3.20
5/8
0.31
0.12
1/4
0.27
0.56
1.50
0.83
3.32
3/4
0.31
0.12
3/8
0.40
0.56
1.50
0.83
3.76
1
0.41
0.12
1/2
0.56
0.56
1.50
0.83
4.95
1-3/4
0.62
0.12
Wire
Strip
Length
3/4
1
1-3/16
1-5/16
1-7/16
1-7/16
1-9/16
** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-104
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — with Inspection Window
TYPE YAZ-FX (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Conductor
Catalog Number
Code
Flex
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Hole
Spacing Offset
(E) & (F)
(N)
Pad
Thickness
(T)
YAZV262TC14FX
1/4
0.27
0.63
1.50
0.93
3.20
5/8
0.31
YAZV262TC14E2FX
1/4
0.27
0.63
1.50
0.93
3.32
3/4
0.31
0.13
3/8
0.41
0.63
1.50
0.93
3.68
.88
0.41
0.13
3/8
0.41
0.63
1.50
0.93
3.76
1
0.40
0.13
1/2
0.56
0.63
1.50
0.93
4.95
1-3/4
0.62
0.13
1/4
0.27
0.70
1.50
1.03
3.36
3/4
0.31
0.14
3/8
0.41
0.70
1.50
1.03
3.80
1
0.41
0.14
1/4
0.27
0.77
1.62
1.14
3.52
3/4
0.31
0.15
3/8
0.40
0.77
1.62
1.14
3.96
1
0.41
0.15
1/2
0.56
0.77
1.62
1.14
4.93
1-3/4
0.62
0.15
YAZV262TC38E6FX
2/0 AWG
YAZV262TC38FX
2/0 AWG
G,H,I,K,M
DLO
70
Black
13
YAZV262NTCFX
YAZV272TC14E2FX
YAZV272TC38FX
3/0 AWG
3/0 AWG
G,H.I,K,M
DLO
4/0 AWG
4/0 AWG
G,H,I,K,M
DLO
YAZV282TC14E2FX
YAZV282TC38FX
YAZV282NTCFX
YAZV292NT516FX
YAZ302TC38FX
250 kcmil
YAZ342NT38FX
0.33
0.80
2.00
0.96
4.62
1-3/4
0.34
0.16
2-1/16
—
Yellow
16
3/8
0.40
0.81
2.00
1.20
4.42
1
0.41
0.16
2-1/16
250 kcmil
I,K,M
DLO 262
0.27
0.88
2.00
1.29
4.02
3/4
0.31
0.18
White
17 or
298
1/4
150
3/8
0.40
0.88
2.00
1.29
4.45
1
0.41
0.18
1/2
0.56
0.88
2.00
1.29
5.64
1.75
0.62
0.18
—
300 kcmil
G,H,I,K,M
DLO 313
185
18 or
324
3/8
0.40
0.95
2.12
1.40
4.62
1
0.41
0.19
—
350 kcmil
G,H,I,K,M
DLO 373
240
—
500 kcmil
G,H
DLO 444
—
—
500 kcmil
H,I,K
550 kcmil
G,H,I
DLO 535
—
—
YAZ382NT38FX
YAZ382TC38FX
YAZ382NNTFX
1-11/16
5/16
YAZ342NTCFX
YAZ362TC38FX
15
1-9/16
16
YAZ342TC14E2FX
YAZ342TC38FX
Purple
14
1-9/16
Yellow
YAZ312NTCFX
YAZ322TC38FX
120
Orange
0.13
—
YAZ312TC14E2FX
YAZ312TC38FX
4/0 AWG
G,H,I,K,M
DLO
250 kcmil
G,H
95
Wire
Strip
Length
YAZ382NTCFX
YAZ402NTCFX
—
YAZ442NT38FX
—
650 kcmil G
DLO 646
750 kcmil
G,H
DLO 777
300
Red
Blue
Brown
Pink
19 or
470
20 or
299
L99
1/4
0.27
1.03
2.25
1.55
4.42
3/4
0.31
0.23
3/8
0.40
1.06
2.25
1.55
4.85
1
0.41
0.23
3/8
0.40
1.06
2.25
0.96
4.85
1
0.41
0.23
1/2
0.56
1.06
2.25
1.55
6.04
1-3/4
0.62
0.23
3/8
0.40
1.19
2.69
1.74
5.55
1
0.50
0.27
3/8
0.41
1.25
2.81
1.62
5.72
1
0.50
0.27
3/8
0.41
1.25
2.81
1.84
5.72
1
0.50
0.27
1/2
0.56
1.25
2.81
1.62
6.72
1-3/4
0.62
0.27
1/2
0.56
1.25
2.81
1.84
6.72
1-3/4
0.62
0.27
2-1/16
2-3/16
2-5/16
2-3/4
2-7/8
—
Black
24
1/2
0.56
1.35
2.94
1.98
6.89
1-3/4
0.62
0.30
3
—
Yellow
L115
3/8
0.40
1.50
3.00
1.62
6.08
1
0.50
0.33
3-1/16
** The MM2 conductor size referenced here is for both Class 2 and Class 5 conductor
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool and die listing information.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions
Note: All dimensions shown are for reference only
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-105
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Belled End, Long Barrel — No Inspection Window
TYPES YA-2TC-FXB, YAV-2TC-FXB
DIE AND COLOR
CODE INFORMATION
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
BEVELED
ENTRY
NO INSPECTION
WINDOW
CRIMP
ELECTRO-TIN
PLATED
CABLE
ACCOMMODATION
Features & Benefits
•
•
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with a “belled” end opening at the wire entry, to ensure
smooth insertion of highly flexible stranded wire, preventing possible
damaging of the wire strands during insertion
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
C-106
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Belled End, Long Barrel — No Inspection Window
TYPES YA-2TC-FXB, YAV-2TC-FXB (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
YA8C2TC14E2FXB
YA8C2TC38FXB
Code
Flex
Metric
MM²
***
#8 AWG
#6 Sol
#8 Sol
#8 AWG
G,H,I,K,M
DLO
10
#6 AWG
#6 AWG
G,H,I,K,M
DLO
YAV6C2TC14E2FXB
YAV6C2TC14FXB
YAV6C2TC38FXB
Figure Dimensions
YAV6C2NFXB
16
Color
Code
Die
Index
Red
49
Blue
7
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
1/4
0.27
0.27
0.90
0.44
2.54
3/4"
0.31
0.08
3/8
0.40
0.27
0.90
0.58
2.98
1"
0.41
0.06
1/4
0.27
0.31
1.22
0.48
2.88
3/4"
0.31
0.08
1/4
0.27
0.31
1.22
0.48
2.76
5/8"
0.31
0.08
3/8
0.40
0.31
1.22
0.58
3.32
1"
0.41
0.06
1/2
0.56
0.31
1.22
0.83
4.51
1-3/4"
0.62
0.12
YAV4C2TC14E2FXB
1/4
0.27
0.38
1.22
0.55
2.93
3/4"
0.31
0.09
YAV4C2TC14FXB
1/4
0.27
0.38
1.22
0.55
2.81
5/8"
0.31
0.09
YAV4C2TC516FXB
#4 AWG
#4 AWG
G,H,I,K,M
DLO
5/16
0.33
0.38
1.22
0.55
3.24
1"
0.34
0.09
3/8
0.41
0.38
1.22
0.58
3.37
1"
0.41
0.09
YAV4C2NFXB
1/2
0.56
0.38
1.22
0.83
4.56
1-3/4"
0.62
0.12
YA3C2TC516FXB
5/16
0.33
0.42
1.48
0.55
3.51
1"
0.34
0.09
3/8
0.41
0.42
1.48
0.58
3.64
1"
0.41
0.09
1/2
0.56
0.42
1.48
0.83
4.83
1.75"
0.62
0.12
YAV2C2TC14E1FXB
1/4
0.27
0.46
1.35
0.68
3.38
1"
0.31
0.10
YAV2C2TC14E2FXB
1/4
0.27
0.46
1.35
0.68
3.13
3/4"
0.31
0.10
YAV4C2TC38FXB
YA3C2TC38FXB
#3 AWG
YAV3C2NFXB
YAV2C2TC14FXB
YAV2C2TC38FXB
#2 AWG
YAV2C2TC516FXB
#3 AWG
G,H,I,K,M
DLO
#2 AWG
G,H,I,K,M
DLO
—
—
35
Gray
White
Brown
8
9
10
YAV2C2NFXB
YAV1C2TC38FXB
YAV1C2NFXB
#1 AWG
#1 AWG
G,H,I,K,M
DLO
—
Green
11
1/0 AWG
1/0 AWG
G,H,I,K,M
DLO
50
Pink
12
YAV252TC14E2FXB
YAV252TC14FXB
YAV252TC38FXB
1/4
0.27
0.46
1.35
0.68
3.00
5/8"
0.31
0.10
3/8
0.41
0.46
1.35
0.68
3.57
1"
0.41
0.10
5/16
0.33
0.46
1.35
0.68
3.44
1"
0.34
0.10
1/2
0.56
0.46
1.35
0.83
4.76
1-3/4"
0.62
0.12
3/8
0.41
0.51
1.50
0.75
3.74
1"
0.41
0.12
1/2
0.56
0.51
1.50
0.83
4.92
1-3/4"
0.62
0.11
1/4
0.27
0.56
1.50
0.83
3.34
3/4"
0.31
0.12
1/4
0.27
0.56
1.50
0.83
3.21
5/8"
0.31
0.12
0.12
3/8
0.40
0.56
1.50
0.83
3.78
1"
0.41
YAV262TC14E2FXB
1/4
0.27
0.63
1.63
0.93
3.52
3/4"
0.31
0.13
YAV262TC14FXB
1/4
0.27
0.63
1.63
0.93
3.40
5/8"
0.31
0.13
3/8
0.40
0.63
1.63
0.93
4.71
1-3/4"
0.41
0.13
0.13
YAV262NTC38FXB
2/0 AWG
YAV262TC38FXB
2/0 AWG
G,H,I,K,M
DLO
70
Black
13
3/8
0.40
0.63
1.63
0.93
3.96
1"
0.41
YAV262NFXB
1/2
0.56
0.63
1.63
0.93
5.15
1-3/4"
0.62
0.13
YAV272TC14E2FXB
1/4
0.27
0.70
1.64
1.03
3.58
3/4"
0.31
0.14
3/8
0.40
0.70
1.64
1.03
4.01
1"
0.41
0.14
1/2
0.56
0.70
1.64
1.03
5.20
1-3/4"
0.62
0.14
YAV272TC38FXB
YAV272NFXB
3/0 AWG
3/0 AWG
G,H,I,K,M
DLO
95
Orange
14
Wire
Strip
Length
1
1-5/16
1-5/16
1-9/16
1-7/16
1-9/16
1-9/16
1-13/16
1-13/16
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-107
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Belled End, Long Barrel — No Inspection Window
TYPES YA-2TC-FXB, YAV-2TC-FXB (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
Code
Flex
Figure Dimensions
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
YAV282TC14E2FXB
1/4
0.27
0.77
1.77
1.14
3.76
3/4"
0.31
0.14
YAV282TC38FXB
3/8
0.40
0.77
1.77
1.14
4.20
1"
0.41
0.14
YAV282NT38FXB
4/0 AWG
YAV282NTC38FXB
4/0 AWG
G,H,I,K,M
DLO
120
Purple
15
YAV282NFXB
3/8
0.40
0.77
1.77
1.14
4.20
1"
0.41
0.14
3/8
0.40
0.77
1.77
1.14
4.20
1-3/4"
0.41
0.14
1/2
0.56
0.77
1.77
1.14
5.39
1-3/4"
0.62
0.14
YAV292TC14E2FXB
1/4
0.27
0.80
2.16
1.18
4.19
3/4"
0.31
0.16
YAV292TC38FXB
3/8
0.40
0.80
2.16
1.18
3.62
1"
0.41
0.16
3/8
0.40
0.80
2.16
0.75
5.54
1"
0.41
0.16
3/8
0.40
0.80
2.16
1.18
5.37
1-3/4"
0.41
0.16
1/2
0.56
0.80
2.16
1.18
5.81
1-3/4"
0.62
0.16
1/2
0.56
0.81
2.16
1.20
5.80
1-3/4"
0.62
0.16
3/8
0.40
0.88
2.18
1.29
4.66
1"
0.41
0.18
1/2
0.56
0.88
2.18
1.29
5.85
1-3/4"
0.62
0.18
3/8
0.40
0.95
2.32
1.40
4.85
1"
0.41
0.19
1/2
0.56
0.95
2.32
1.40
6.04
1-3/4"
0.62
0.19
3/8
0.40
1.06
2.48
1.55
5.10
1"
0.41
0.23
1/2
0.56
1.06
2.48
1.55
6.29
1-3/4"
0.62
0.23
1/2
0.56
1.18
2.95
1.73
6.84
1-3/4”
0.62
0.26
YAV292NT38FXB
250 kcmil
YAV292NTC38FXB
4/0 AWG
G,H,I,K,M
DLO
—
Yellow
16
YAV292NFXB
YA302NFXB
—
YA312TC38FXB
YA312NFXB
—
YA322TC38FXB
YA322NFXB
—
YA342TC38FXB
YA342NFXB
YA362NFXB
—
—
YA382NFXB
YA382FXBG2
YA382FXBG3
—
YA382TC38FXB
YA402NFXB
—
YA442TC38FXB
YA442NFXB
YA462NFXB
—
—
250 kcmil
G,H
250 kcmil
4/0 AWG
G,H,I,K,M
DLO
(550/24)
300 kcmil
G,H,I,K,M
DLO 313
(775/24)
350 kcmil
G,H,I,K,M
DLO 373
(925/24)
500 kcmil
G,H
DLO 444
(110/24)
500 kcmil
H,I,K
550 kcmil
G,H.I
DLO 535
(325/24)
650 kcmil G
DLO 646
(1600/24)
750 kcmil
G,H
DLO 777
(1925/24)
1111 kcmil
DLO
(2750/24)
—
Yellow
16
150
White
17
185
Red
18
240
Blue
19
300
Brown
20
300
Pink
L99
400
Black
24
500
Yellow
L115
—
—
29
1/2
0.56
1.25
3.08
1.84
7.01
1-3/4”
0.62
0.26
1/2
0.40
1.25
3.08
1.84
6.82
2”
0.41
0.27
1/2
0.52
1.25
3.08
1.84
6.26
1-3/16”
0.53
0.27
3/8
0.40
1.25
3.08
1.84
6.01
1"
0.50
0.26
1/2
0.56
1.35
3.24
1.98
7.22
1-3/4"
0.62
0.30
3/8
0.40
1.50
3.33
2.19
6.44
1"
0.50
0.33
1/2
0.56
1.50
3.33
2.19
7.44
1-3/4"
0.62
0.33
1/2
0.56
1.84
3.58
2.69
7.91
1-3/4"
0.62
0.39
Wire
Strip
Length
1-7/8
1-7/8
2-1/4
2-1/4
2-1/4
2-1/4
2-9/16
3-1/16
3-3/16
3-5/16
3-7/16
3-11/16
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-108
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Narrow Tongue, Long Barrel — with Inspection Window
TYPES YAZ-2-NTFX, YAZV-2NTFX
COLOR CODE AND
DIE INFORMATION
BEVELED
ENTRY
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
CRIMP
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175
CABLE
ACCOMMODATION
INSPECTION
WINDOW
ELECTRO-TIN
PLATED
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Narrow tongue/tang is designed to allow for more parallel terminations of wire
in limited space applications
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
Connectors accommodating wire sizes #10 - 250 kcmil accommodate both
Flex and Code Wire. See Tables on each page for specific details
Tables in this section identify flex wire as the nominal flex wire size followed
by the wire classes and DLO wire size and stranding. For Class Wire Strand
counts, see the table at the beginning of this section.
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-109
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Narrow Tongue, Long Barrel — with Inspection Window
TYPES YAZ-2-NTFX, YAZV-2NTFX (Continued)
▲See Copper Flex Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.
Conductor
Catalog Number
Code
YAZV4C2NT14E2FX
#4 AWG
YAZV2C2NT14E2FX
#2 AWG
YAZV252NT14FX
1/0 AWG
YAZV282NT38FX
4/0 AWG
YAZV292NT516FX
250 kcmil
YAZ342NT38FX
—
YAZ382ENT38FX
YAZ382NT38FX
—
YAZ382NNTFX
YAZ442NT38FX
—
Flex
#4 AWG
G,H,I,K,M
DLO
#2 AWG
G,H,I,K,M
DLO
1/0 AWG
G,H,I,K,M
DLO
4/0 AWG
G,H,I,K,M
DLO
4/0 AWG
G,H,I,K,M
DLO
350 kcmil
G,H,I,K,M
DLO 373
500 kcmil
H,I,K
550 kcmil
G,H,I
DLO 535
750 kcmil
G,H
DLO 777
Figure Dimensions
Wire
Strip
Length
Metric
MM²
***
Color
Code
Die
Index
Stud
Size
Stud
Hole
Diameter
(K)
—
Gray
8
1/4
0.27
0.38
1.25
0.44
2.95
0.75
0.31
0.09
1-5/16
35
Brown
10
1/4
0.27
0.46
1.38
0.50
3.14
0.75
0.31
0.10
1-7/16
—
Pink
12 or
348
1/4
0.27
0.56
1.50
0.48
3.35
.62
0.31
0.12
1-9/16
—
Purple
15
3/8
0.40
0.77
1.62
0.94
3.96
1.00
0.41
0.17
1-11/16
—
Yellow
16
5/16
0.33
0.80
2.00
0.96
4.28
1.00
0.34
0.16
2-1/16
240
Blue
19
3/8
0.40
1.06
2.25
0.96
4.85
1.00
0.41
0.23
2-5/16
3/8
0.41
1.25
2.81
1.46
5.72
1.00
0.50
0.27
3/8
0.41
1.25
2.81
1.62
5.72
1.00
0.50
0.27
1/2
0.56
1.25
2.81
1.62
6.72
1.75
0.62
0.27
3/8
0.40
1.50
3.00
1.62
6.09
1.00
0.50
0.33
300
500
Pink
Yellow
L99
L115
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad
Width
(C)
Overall
Length
(L)
Hole
Spacing
(E) & (F)
Hole
Offset
(N)
Pad
Thickness
(T)
2-7/8
3-1/16
*** The MM2 conductor sizes listed are the recommendations for Class 5 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-110
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Slotted
Long Barrel — with Inspection Window
Compression Connections
TYPE YAZV-2TC-FXSL
HYLUG™
Uninsulated Copper Compression Terminal
UL Listed 90° C, Up to 35 kV 
Compression slotted lugs connect copper or tinned copper conductors to bus bars,
CPI racks, cabinets or cable runway. Slotted and 90° slotted lugs have one round and
one oblong hole to match hole spacing on equipment mounting rails on CPI racks and
cabinets and on some bus bars.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strengths of the connection
One hole with slotted second hole tongue/tang offers additional flexibility
over a standard 2-hole tongue/tang as the slot provides the installer with
multiple mounting hole alignments options. The 2-hole feature minimizes the
terminations from loosening or rotating under vibration, movement or heat
cycling
45° and 90° angular lugs are available; please contact Customer Service
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Connectors are clearly marked with stamping and barrel color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Fig. 1
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
Fig. 2
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-111
Compression Connections
Copper Compression — Terminal — Flex — Slotted
Long Barrel — with Inspection Window
TYPE YAZV-2TC-FXSL (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Catalog Number
YAZV102TC14SL
YAV102TC1090SL*
YAZV6C2TC38FXSLBOX500
YAZV6C2TC38FXSL
YAZV6C2TC14FXSLBOX500
YAZV6C2TC14FXSL
YAZV6C2TC10FX90SL
YAZV4C2TC14FXSL
YAZV4C2TC14FXSLBOX500
YAZV4C2TC38FXSL
YAZV4C2TC38FXSLBOX500
YAZV2C2TC14FXSL
YAZV2C2TC14FXSLBOX500
YAZV2C2TC38FXSL
YAZV2C2TC38FXSLBOX500
YAZV252TC14FXSL
YAZV252TC14FXSLBOX500
YAZV252TC38FXSL
YAZV252TC38FXSLBOX500
YAZV262TC14FXSL
YAZV262TC14FXSLBOX500
YAZV262TC38FXSL
YAZV262TC38FXSLBOX500
YAZV282TC14FXSL
YAZV282TC14FXSLBOX500
YAZV282TC38FXSL
YAZV282TC38FXSLBOX500
Cond.
Size
14 - 10 AWG
#6 AWG
G,H,I,K,M
DLO (61/24)
#6 AWG
#4 AWG
G,H,I,K,M
DLO (105/24)
#4 AWG
#2 AWG
G,H,I,K,M
DLO (150/24)
#2 AWG
1/0 AWG
G,H,I,K,M
DLO (275/24)
1/0 AWG
2/0 AWG
G.H,I,K,M
DLO (325/24)
2/0 AWG
4/0 AWG
G,H,I,K,M
DLO (550/24)
4/0 AWG
Stud
Tongue
Hole Fig.
Width (B)
Size
1/4
#10
3/8
3/8
1/4
1/4
#10
1/4
1/4
3/8
3/8
1/4
1/4
3/8
3/8
1/4
1/4
3/8
3/8
1/4
1/4
3/8
3/8
1/4
1/4
3/8
3/8
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
0.41
0.36
0.58
0.58
0.58
0.58
0.48
0.55
0.55
0.55
0.55
0.60
0.60
0.60
0.60
0.83
0.83
0.83
0.83
0.93
0.93
0.93
0.93
1.14
1.14
1.14
1.14
0.69
0.38
1.12
1.12
1.12
1.12
0.75
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.25
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.62
1.62
1.62
1.62
Figure Dimensions
(E1)
Dieless
Installation Tooling (# of crimps)
MD6,
35, 750, Color
OUR840, 500 Series
46** Series Code
MD734R
(T)
(L)
(E)
0.05
0.06
0.08
0.08
0.08
0.08
0.08
0.09
0.09
0.09
0.09
0.11
0.11
0.11
0.11
0.12
0.12
0.12
0.12
0.13
0.13
0.13
0.13
0.15
0.15
0.15
0.15
2.28
1.46
3.22
3.22
3.22
3.22
1.50
2.95
2.95
2.95
2.95
3.42
3.42
3.42
3.42
3.44
3.44
3.44
3.44
3.58
3.58
3.58
3.58
3.64
3.64
3.64
3.64
0.62 0.75
Y8MRB1 (1)
—
—
—
0.63 0.75
0.63 1
0.63 1
W5CRT (2) W5CRT (2)
U8CABT (2)
0.63 1 MY29 Series (1)
W5CVT (2) W5CVT (2)
0.63 1
0.75 1
0.63 1 MY29 Series (1)
W4CRT (2) W4CRT (2)
0.63 1
644 Series (1)
W4CVT (2) W4CVT (2) U4CRT (2)
444 Series (1)
0.63 1
X4CRT (2) X4CRT (2)
81K Series (1)
0.63 1
0.75 1
0.75 1
W2CRT (2) W2CRT (2)
U2CRT (2)
W2CVT (2) W2CVT (2)
0.75 1
0.75 1
0.63 1
0.63 1 MY29 Series (1) W25RT (4) W25RT (4)
644 Series (1) W25VT (4) W25VT (4) U25RT (2)
0.63 1
444 Series (1) X25RT (4) X25RT (4)
0.63 1
0.63 1
W26RT (4) W26RT (4)
0.63 1
W26VT (4) W26VT (4) U26RT (2)
0.63 1
X26RT (4) X26RT (4)
0.63 1
0.63 1
0.63 1 MY29 Series (1) W28VT (4) W28VT (4)
644 Series (1) W28RT (4) W28RT (4) U28RT (2)
0.63 1
444 Series (1) X28RT (6) X28RT (6)
0.63 1
Wire
Strip
Die
Index Length
—
—
3/4
7/16
Blue
7 or
374
1-3/16
Gray
8 or
346
1-5/16
Brown
10
Pink
12
1-9/16
Black
13
Purple
15
1-11/16
* Denotes 90° Angle
** Use PUADP1 adapter with U dies in 46 Series of tools
Note: All dimensions shown are for reference only.
C-112
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Long Barrel Terminal Tooling Table
Mechanical/Ratchet (Dedicated Die or Requiring Dies)
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Mechanical & Ratchet
Dies Required (# Crimps)
MD6 and MD7
Series
OUR840
Mechanical & Ratchet
Dedicated Die Tools # Crimps
*Due to handle force
not recommended
*Due to handle force
not recommended
MY28 and
MY29
Series
MRC840
MRE1022B
Y8MRB1
Y10D
Y1022
Y122CMR
Y1MRTC
YA-10
#14 - #10 AWG
B,C,I,K,M
DLO
—
—
—
—
—
2 CRIMPS
—
—
YA-8C-FX
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (2)
W8CRT (2)
W8CVT (2)
X8CRT (2)
W8CRT (2)
W8CVT (2)
2 CRIMPS
2 CRIMPS
—
2 CRIMPS
2 CRIMPS
YA-6C-FX
#6 AWG Sol
B,C,G,H,I,K,M
DLO
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
2 CRIMPS
2 CRIMPS
—
2 CRIMPS
2 CRIMPS
YA-4C-FX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
X4CRT (2)
W4CVT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4 CRIMPS
YA-3C-FX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (1)
—
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4 CRIMPS
YA-2C-FX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
X2CRT (2)
W2CVT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4 CRIMPS
YA-1C-FX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (2)
W1CRT1 (2)
W1CVT (2)
X1CRT1 (2)
W1CVT (2)
2 CRIMPS
2 CRIMPS
—
—
—
YA-25-FX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25RT (4)*
W25VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-26-FX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (4)
W26RT (4)
W26VT (4)
X26RT (4)
W26RT (4)*
W26VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-27-FX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (4)
W27RT (4)
W27VT (4)
X27RT (4)
W27RT (4)*
W27VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-28-FX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YA-29-FX
250 kcmil B,C
4/0 AWG
G,H,I,K,M
DLO
YELLOW 16
X29RT (8)
W29RT (4)*
W29VT (4)
X29RT (8)
W29RT (4)*
W29VT (4)*
2 CRIMPS
—
—
—
—
YA-30-FX
250 kcmil
G, H
YELLOW 16
X29RT (4)
W29RT (4)*
W29VT (4)
X29RT (8)
W29RT (4)*
W29VT (4)*
—
—
—
—
—
YA-31-FX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30RT (4)*
W30VT (4)
—
—
—
—
—
—
YA-32-FX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31RT (4)*
W31VT (4)
—
—
—
—
—
—
YA-34-FX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32RT (4)*
W32VT (4)
—
—
—
—
—
—
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-113
Compression Connections
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Copper Flex Long Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-10
#14 - #10 AWG
B,C,I,K,M
DLO
—
—
—
—
—
—
—
—
YA-8C-FX
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol / #8 Sol
RED 49
X8CRT (2)
W8CRT (2)
W8CVT (2)
U8CRT (2)
U8CRT
(2)
U8CRT
(2)
—
1 CRIMP
—
YA-6C-FX
#6 AWG Sol
B,C,G,H,I,K,M
DLO
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT
(2)
U5CRT
(2)
—
1 CRIMP
—
YA-4C-FX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
U4CRT (2)
U4CRT
(2)
U4CRT
(2)
—
1 CRIMP
1 CRIMP
YA-3C-FX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (2)
U3CRT (2)
U3CRT (2)
U3CRT (2)
—
1 CRIMP
1 CRIMP
YA-2C-FX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
U2CRT (2)
U2CRT
(2)
U2CRT
(2)
—
1 CRIMP
1 CRIMP
YA-1C-FX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (2)
W1CRT1 (2)
W1CVT (2)
U1CRT1 (2)
U1CRT1
(2)
U1CRT1
(2)
—
1 CRIMP
1 CRIMP
YA-25-FX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT
(2)
U25RT
(2)
—
2 CRIMPS
1 CRIMP
YA-26-FX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (4)
W26RT (4)
W26VT (4)
U26RT (2)
U26RT
(2)
U26RT
(2)
—
2 CRIMPS
1 CRIMP
YA-27-FX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (6)
W27RT (4)
W27VT (4)
U27RT (2)
U27RT
(2)
U27RT
(2)
—
2 CRIMPS
1 CRIMP
YA-28-FX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT
(2)
U28RT
(2)
L28RT
(1)
2 CRIMPS
1 CRIMP
YA-29-FX
250 kcmil B,C
4/0 AWG
G,H,I,K,M
DLO
YELLOW 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT (2)
U29RT
(2)
U29RT
(2)
L29RT
(1)
2 CRIMPS
1 CRIMP
YA-30-FX
250 kcmil
G, H
YELLOW 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT (2)
U29RT
(2)
U29RT
(2)
L29RT
(1)
2 CRIMPS
1 CRIMP
YA-31-FX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30RT (4)
W30VT (4)
U30RT (4)
U30RT
(4)
U30RT
(4)
L30RT
(1)
2 CRIMPS
1 CRIMP
YA-32-FX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT
(4)
U31RT
(4)
L31RT
(1)
2 CRIMPS
1 CRIMP
C-114
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Long Barrel Terminal Tooling Table
Hydraulic Requiring Dies and Dieless
Catalog
Number
Type
Wire Size
Conductor
(CU Only)
Color Code
and Die Index
Number
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YA-34-FX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32RT (4)
W32VT (4)
U32RT (4)
U32RT
(4)
U32RT
(4)
L32RT
(1)
2 CRIMPS
1 CRIMP
YA-36-FX
500 kcmil
G,H
444 DLO
BROWN 20
—
U34RT (4)
U34RT
(4)
U34RT
(4)
L34RT
(1)
2 CRIMPS
1 CRIMP
YA-38-FX
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
PINK L99
—
U38XRT (4)
U38XRT
(4)
U38XRT
(4)
—
2 CRIMPS
1 CRIMP
YA-39-FX
600 kcmil
G,H,I,K
DLO
PINK 400
—
U38RT (2)
U38RT (2)
U38RT (2)
—
3 CRIMPS
1 CRIMP
YA-40-FX
650 kcmil
G
646 DLO
BLACK 24
—
U39RT (4)
U39RT (4)
U39RT (4)
L39RT
(1)
3 CRIMPS
1 CRIMP
YA-44-FX
750 kcmil
G,H,I
777 DLO
YELLOW L115
—
U44XRT (4)
U44XRT (4)
U44XRT (4)
P44XRT (4)
—
3 CRIMPS
1 CRIMP
YA-45-FX
929 kcmil
DLO
WHITE 27
—
—
S44RT (4)
P44RT (4)
L44RT
(2)
—
—
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-115
Compression Connections
Copper Flex Long Barrel Terminal
Installation Instructions
Installation Instructions
CATALOG NUMBER DESIGNATIONS
Installation instructions help the installer understand proper wire preparation, proper
insertion requirements, crimp zone location, individual crimp location, crimp order
and crimp direction, to ensure safe and reliable wire connections. UL Listing and
CSA Certification are only valid when using the BURNDY® Engineered System and
following BURNDY Installation Instructions.
YA-8C-FX
YA-6C-FX
YA-4C-FX
YA-3C-FX
YA-2C-FX
YA-1C-FX
Copper Code Long Barrel Terminal Installation Steps:
1.
Select the appropriate connector based on:
Wire Material
Wire Construction
Wire Size
2.
Strip the insulation to the appropriate wire strip length, based on the table’s
Wire Strip Length recommendation for the selected connector. Due to
tolerances in the connector, wire strip length, and insulation stripping tools,
this range may be 0” - 1/4”. The exposed wire, also known as a “shiner”, has
no performance impact on the connection and there is no wire exposure
requirement by BURNDY.
3.
As a best practice, wire brush the bare conductor to remove any oxides. DO
NOT wire brush tin-plated connectors.
4.
Insert the conductor into the barrel for the full length. If the connector has an
inspection window, the conductor end can easily be seen to verify full wire
insertion.
5.
Apply the proper number of crimps specified by the appropriate illustration.
6.
Once all crimps have been completed, the connection can be easily inspected
for proper installation.
CATALOG NUMBER DESIGNATIONS
YA-25-FX
YA-26-FX
YA-27-FX
YA-28-FX
YA-29-FX
YA-30-FX
YA-31-FX
YA-32-FX
YA-34-FX
YA-36-FX
YA-38-FX
YA-39-FX
YA-40-FX
YA-44-FX
YA-45-FX
1 2 3
NOTE: Illustrations show black bands however this is just a representation of the
crimp zones. See individual connector for actual crimp band color.
Example: YAZV282NT38FX
Go to the YA-28-FX Catalog Number Designation for 4/0 AWG G,H,I,K,M or DLO.
Confirm the Tool (750 Series for this example).
Confirm the Die Set Needed (U28RT for this example)
Confirm the Number of Crimps Necessary (2 for this example)
For proper crimp placement refer to the image on this page corresponding to the number of crimps.
+
YAZV282NT38FX
C-116
+
750 Series Tool
=
U28RT Die Set
Completed Crimp Installation
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum / Copper — One Hole
Uninsulated Aluminum Terminals
TYPE YA-A
DIE AND CRIMP
INFORMATION
CLOSED
BARREL
HYLUG™
UL Listed 90° C, Up to 35 kV 
ELECTRO-TIN
PLATED
AL9CU
CRIMP
CRIMP
Type YA-A aluminum tin-plated compression HYLUG™ terminals are dual-rated and
designed for use on both aluminum and copper conductors from #12 solid thorugh
2000 kcmil.
▲See Type YA-A Installation Tooling Table for Aluminum Terminals in this section for
complete tool and die listing information.
NOTE: Field bending straight lugs to achieve an angular connection
will void UL Listing / CSA Certifications and BURNDY will not be liable
for the connection.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
•
UL486A-486B Listed and CSA Certified
Aluminum terminals are dual rated to accommodate both copper and
aluminum wire and are indicated with AL-CU on the connector:
•
AL9CU indicates the terminal can accommodate aluminum and
copper wire and is UL Listed 90°C, up to 35kV
•
AL7CU indicates the terminal can accommodate aluminum and
copper wire and is UL Listed 75°C, up to 35kV
Barrel is designed with an internal chamfer at the wire entry to ensure
smooth insertion of the wire, preventing possible damaging of the wire
strands during insertion
45° and 90° angular lugs are available, please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with wire size, die index, color code, and
crimp location bands
Factory pre-filled with PENETROX™ Type A13 oxide inhibitor
Color coded end caps are factory inserted in the barrels to match the die
color code and prevent foreign materials from entering the barrel
Aluminum oxidation is not easily detected but causes resistance in a
connection; it is imperative the proper preparation takes place prior to
making an aluminum-to-aluminum connection
BURNDY certifies its products using the BURNDY Engineered System
and select other crimp tool manufacturers in accordance with one or more
of the UL categories in order to obtain a UL Listing
Connectors have been tested with expanded wire ranges when installed
with specified dieless tools. See Beginning of Section C for Expanded
Ranges Tables.
Conductor Accommodate Types:
•
Aluminum Code Wire: Class B (Concentric, Compressed, Compact)
Copper Code Wire: Class B (Concentric, Compressed, Compact or
•
Class C
Copper Clad Aluminum: Noted in the conductor accommodates as CCA
•
1-800-465-7051 (Canada)
1-603-647-5299 (International)
COLOR CODED
END CAP
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
C-117
Compression Connections
Aluminum / Copper — One Hole
Uninsulated Aluminum Terminals
TYPE YA-A (Continued)
AL9CU
▲See Type YA-A Installation Tooling Table for Aluminum Terminals in this section for
complete tool and die listing information.
Catalog
Number
YA12ATN*
YA10ATN*
YA8CA1
YA8CA3
YA6CA1
YA6CA3
YA4CA1
YA4CA3
YA4CA6
YA2CA5
YA2CA1
YA2CA3
YA1CA1
YA25A1
YA25A3
YA25A9
YA26A7
YA26A6
YA26A1
YA26A8
YA27A1
YA27A3
YA28A1
YA28A3
YA29A9
YA29A1
YA29A6
YA30A6
YA30A1
YA31A6
YA31A1
YA31A12
YA32A9
YA32A6
YA32A1
YA34A7
YA34A1
AL / Cu
Conductor
12 AWG
12 Sol.
10 AWG
10 Sol.
8 AWG
6 AWG
4 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
4/0 AWG
CCA DLO
(329/22)
350 kcmil
250 kcmil
CCA DLO
(399/22)
400 kcmil
500 kcmil
350 kcmil
CCA DLO
(551/22)
Dimensions
Stud
Size
Stud
Hole
Diameter
(K)
No. of
Holes in
Pad
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad Width
(C)
Overall
Length
(L)
#10
0.20
1
0.21
0.50
0.41
1.19
0.20
0.07
#10
0.20
1
0.21
0.50
0.41
1.22
0.20
0.06
#10
1/4
1/4
3/8
1/4
5/16
3/8
1/4
5/16
3/8
3/8
5/16
3/8
1/2
5/16
3/8
1/2
5/8
3/8
1/2
3/8
1/2
3/8
1/2
5/8
3/8
0.20
0.28
0.28
0.44
0.28
0.38
0.44
0.28
0.38
0.44
0.44
0.38
0.44
0.56
0.38
0.44
0.56
0.69
0.44
0.56
0.44
0.56
0.41
0.56
0.69
0.44
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0.30
0.30
0.34
0.34
0.43
0.43
0.43
0.53
0.53
0.53
0.54
0.60
0.60
0.60
0.67
0.67
0.67
0.67
0.76
0.76
0.85
0.85
0.92
0.92
0.92
1.01
0.62
0.62
0.75
0.75
0.88
0.88
0.88
1.00
1.12
1.12
0.91
1.00
1.05
1.05
1.17
1.17
1.17
1.17
1.11
1.31
1.39
1.39
1.45
1.45
1.45
1.53
0.53
0.53
0.47
0.65
0.47
0.80
0.80
0.50
0.88
0.88
0.76
0.60
0.82
1.03
0.67
0.67
1.03
1.03
0.73
1.04
1.17
1.17
1.26
1.26
1.26
1.38
1.50
1.65
1.84
2.28
2.13
2.25
2.32
2.25
2.50
2.56
2.59
2.31
2.67
2.83
2.52
2.79
3.03
3.03
2.88
3.27
3.26
3.44
3.09
3.53
3.69
3.90
0.20
0.25
0.33
0.44
0.33
0.41
0.44
0.33
0.41
0.44
0.44
0.41
0.63
0.63
0.41
0.44
0.63
0.63
0.44
0.63
0.44
0.63
0.41
0.63
0.75
0.63
0.09
0.09
0.14
0.09
0.18
0.12
0.12
0.22
0.16
0.16
0.19
0.21
0.21
0.17
0.24
0.24
0.20
0.20
0.26
0.26
0.30
0.30
0.33
0.33
0.33
0.36
1/2
0.56
1
1.01
1.53
1.38
3.90
0.63
0.36
3/8
1/2
0.44
0.56
1
1
1.11
1.11
1.85
1.85
1.52
1.52
3.95
4.33
0.44
0.63
0.39
0.39
5/8
0.65
1
1.11
1.85
1.52
4.33
0.44
0.39
3/8
1/2
5/8
1/2
0.41
0.56
0.69
0.56
1
1
1
1
1.19
1.19
1.19
1.32
2.26
2.26
2.26
2.34
1.62
1.62
1.62
1.80
3.95
4.92
4.92
5.02
0.41
0.88
0.88
0.63
0.43
0.43
0.43
0.46
5/8
0.69
1
1.32
2.34
1.80
5.56
0.88
0.46
Hole
Pad
Offset Thickness
(N)
(T)
Color
Code
Die
Index
Wire
Strip
Length
Temperature
Rating
—
—
5/8
75° C
Blue
374
5/8
75° C
Gray
346
3/4
90° C
Green
375
7/8
90° C
Pink
348
1-1/8
90° C
Gold
471
15/16
90° C
Tan
296
1-1/16
90° C
Olive
297
1-3/8
90° C
Ruby
467
1-1/2
90° C
White
298
1-5/8
90° C
Red
324
1-9/16
90° C
Red
324
1-5/8
90° C
Blue
470
1-3/4
90° C
Brown
299
2-1/8
90° C
Green
472
2-5/16
2-1/2
2-1/2
90° C
90° C
90° C
Pink
300
2-5/8
90° C
• Contact BURNDY® for conductor, stud sizes and hole drillings not shown.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
* AL Conductor Only
Note: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-118
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum / Copper — One Hole
Uninsulated Aluminum Terminals
TYPE YA-A (Continued)
AL9CU
▲See Type YA-A Installation Tooling Table for Aluminum Terminals in this section for
complete tool and die listing information.
Catalog
Number
AL / Cu
Conductor
YA36A8
600 kcmil
500 kcmil
CCA DLO
(779/22)
700 - 750
kcmil
900 kcmil
Compact
AL†
600 kcmil
CCA DLO
(925/22)
YA36A1
YA39A1
YA39A3
YA39A34
YA42A1
YA42A3
YA44A1
900 kcmil AL
1000 kcmil
750 kcmil
CCA DLO
(1194/22)
800 kcmil
CCA DLO
(1258/22)
Dimensions
Color
Code
Die
Index
Wire
Strip
Length
Temperature
Rating
Black
473
2-7/8
90° C
Yellow
936
2-7/8
90° C
1/2
Stud
Hole
Diameter
(K)
0.56
5/8
0.69
1
1.44
2.47
1.97
5.82
0.88
0.52
1/2
5/8
0.56
0.69
1
1
1.46
1.46
2.46
2.46
2.05
2.05
5.26
5.80
0.63
0.88
0.43
0.43
3/4
0.81
1
1.46
2.46
2.05
6.17
1.00
0.43
1/2
5/8
0.56
0.69
1
1
1.50
1.50
2.46
2.46
2.14
2.14
5.32
5.32
0.63
0.66
0.39
0.39
Gray
303
2-7/8
90° C
5/8
0.69
1
1.84
2.74
2.50
6.50
0.88
0.66
Brown
302
3
90° C
Stud
Size
No. of
Holes in
Pad
Outside
Diameter
(OD)
Barrel
Length
(B)
Pad Width
(C)
Overall
Length
(L)
1
1.44
2.47
1.97
5.64
0.69
0.52
Hole
Pad
Offset Thickness
(N)
(T)
• Contact BURNDY® for conductor, stud sizes and hole drillings not shown.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
* AL Conductor Only
Note: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-119
Compression Connections
Aluminum / Copper — Two and Four Hole
Uninsulated Aluminum Terminals
TYPE YA-A
COLOR-CODED
END CAP
BEVELED
ENTRY
HYLUG™
UL Listed 90° C, Up to 35 kV 
AL9CU
NOTE: Field bending straight lugs to achieve an angular connection will
void UL Listing / CSA Certifications and BURNDY will not be liable for
the connection.
Features & Benefits
•
•
•
•
•
•
•
•
•
(2) HOLE
DRILLING
ELECTRO-TIN
PLATED
▲See Type YA-A Installation Tooling Table for Aluminum Terminals in this section for
complete tool and die listing information.
•
CLOSED
BARREL
DIE AND CRIMP
INFORMATION
Type YA-A terminals in 2- and 4-hole designs inhibit connector rotation and increase
area contact. These aluminum terminals have the same design features and benefits
as the 1-hole YA-A with an added stud hole for a more secure termination to various
types of equipment pads. They are dual-rated for use on both aluminum and copper
conductors.
•
•
CRIMPS
UL486A-486B Listed and CSA Certified
Aluminum terminals are dual rated to accommodate both copper and aluminum
wire and are indicated with AL-CU on the connector:
•
AL9CU indicates the terminal can accommodate aluminum and copper wire
and is UL Listed 90°C, up to 35kV
•
AL7CU indicates the terminal can accommodate aluminum and copper wire
and is UL Listed 75°C, up to 35kV
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
45° and 90° angular lugs are available, please contact Customer Service
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with wire size, die index, color code, and crimp
location bands
Factory pre-filled with PENETROX™ Type A13 oxide inhibitor
Color coded end caps are factory inserted in the barrels to match the die color
code and prevent foreign materials from entering the barrel
Aluminum oxidation is not easily detected but causes resistance in a connection;
it is imperative the proper preparation takes place prior to making an aluminum-toaluminum connection
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the UL
categories in order to obtain a UL Listing
Connectors have been tested with expanded wire ranges when installed with
specified dieless tools. See Beginning of Section C for Expanded Ranges Tables.
Conductor Accommodate Types:
Aluminum Code Wire: Class B (Concentric, Compressed, Compact)
•
•
Copper Code Wire: Class B (Concentric, Compressed, Compact or Class C
•
Copper Clad Aluminum: Noted in the conductor accommodates as CCA
Accessories
•
•
•
•
•
C-120
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum / Copper — Two and Four Hole
Uninsulated Aluminum Terminals
TYPE YA-A (Continued)
AL9CU
▲See Type YA-A Installation Tooling Table for Aluminum Terminals in this section for
complete tool and die listing information.
Catalog
Number
AL / Cu
Conductor
Stud
Size
YA2CA9
YA25A7
YA25A5
YA26A3
YA26A5
YA27A7
YA27A5
YA28A7
YA28A5
YA29A5
YA29A3
YA30A5
2 AWG
1/2
1/2
3/8
1/2
3/8
3/8
1/2
3/8
1/2
3/8
1/2
3/8
YA30A3
YA31A5
YA31A3
YA32A5
YA32A3
YA34A5
YA34A3 †
YA36A5
YA36A3 †
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
4/0 AWG
CCA DLO
(329/22)
350 kcmil
250 kcmil
CCA DLO
(399/22)
400 kcmil
500 kcmil
350 kcmil
CCA DLO
(551/22)
600 kcmil
500 kcmil
CCA DLO
(779/22)
Stud Hole No. of
Diameter Holes in Outside
Diameter
(K)
Pad
(OD)
0.56
2
0.53
0.56
2
0.60
0.44
2
0.60
0.56
2
0.67
0.44
2
0.67
0.44
2
0.76
0.56
2
0.76
0.44
2
0.85
0.56
2
0.85
0.44
2
0.92
0.56
2
0.92
0.44
2
1.01
Dimensions
Barrel
Overall
Hole
Pad Width
Length
Length Spacing
(C)
(B)
(L)
(E)
1.12
0.88
4.73
1.75
1.05
1.03
4.59
1.75
1.05
0.82
3.73
1.06
1.17
1.03
4.78
1.75
1.17
0.92
3.56
1.00
1.31
1.04
3.79
1.00
1.31
1.04
5.02
1.75
1.39
1.17
3.97
1.00
1.39
1.17
5.19
1.75
1.45
1.26
4.06
1.00
1.45
1.26
5.28
1.75
1.53
1.38
4.42
1.00
Hole
Hole
Pad
Spacing Offset Thickness
(F)
(N)
(T)
—
0.63
0.16
—
0.63
0.17
—
0.63
0.21
—
0.63
0.20
—
0.44
0.24
—
0.44
0.26
—
0.63
0.26
—
0.44
0.30
—
0.63
0.30
—
0.44
0.33
—
0.63
0.33
—
0.44
0.36
1/2
0.56
2
1.01
1.53
1.38
5.64
1.75
—
0.63
0.36
3/8
0.44
2
1.11
1.85
1.52
4.85
1.00
—
0.44
0.39
1/2
0.56
2
1.11
1.85
1.52
6.07
1.75
—
0.63
0.39
3/8
1/2
3/8
0.44
0.56
0.44
2
2
2
1.19
1.19
1.32
2.26
2.26
2.34
1.62
1.62
1.80
4.93
6.15
5.54
1.00
1.75
1.00
—
—
—
0.44
0.63
0.44
0.43
0.43
0.46
1/2
0.56
2
1.32
2.34
1.62
6.80
1.75
—
0.63
0.46
3/8
0.44
2
1.44
2.47
1.97
5.64
1.00
—
0.69
0.52
1/2
0.56
2
1.44
2.47
1.62
7.09
1.75
—
0.63
0.52
Color Die
Code Index
Wire
Temperature
Strip
Rating
Length
Pink
348
1-1/8
90° C
Tan
296
1-1/16
90° C
Olive
297
1-3/8
90° C
Ruby
467
1-1/2
90° C
White
298
1-5/8
90° C
Red
324
1-5/8
90° C
Blue
470
1-3/4
90° C
Brown
299
2-1/8
90° C
Green
472
2
90° C
Pink
300
2-5/8
90° C
Black
473
2-7/8
90° C
† Narrow tongue design; may be mounted side-by-side on a 4-hole NEMA pad
• Contact BURNDY® for conductor, stud sizes and hole drillings not shown.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
* AL Conductor Only
Note: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-121
Compression Connections
Aluminum / Copper — Two and Four Hole
Uninsulated Aluminum Terminals
TYPE YA-A (Continued)
AL9CU
▲See Type YA-A Installation Tooling Table for Aluminum Terminals in this section for
complete tool and die listing information.
Catalog
Number
AL / Cu
Conductor
YA39A7
YA39A5 †
700 - 750 kcmil
900 kcmil
Compact AL*
600 kcmil
CCA DLO
(925/22)
YA39AM2
YA42A7
YA42A5
YA44A3 †
YA44A8
YA45A5
YA46A3
YA46A5
YA48A3
900 kcmil AL
1000 kcmil
750 kcmil
CCA DLO
(1194/22)
800 kcmil
CCA DLO
(1258/22)
1250 kcmil
900 kcmil
CCA DLO
(1406/22)
1000 kcmil
CCA DLO
(1554/22)
1500 kcmil
2000 kcmil
Stud
No. of
Stud
Hole
Holes Outside
Size Diameter
in Pad Diameter
(K)
(OD)
3/8
0.44
2
1.46
1/2
0.56
2
1.46
Barrel
Length
(B)
2.46
2.46
Pad
Width
(C)
2.05
1.62
Dimensions
Overall Hole
Hole
Length Spacing Spacing
(L)
(E)
(F)
5.81
1.00
—
7.07
1.75
—
Hole
Offset
(N)
0.44
0.63
Pad
Thickness
(T)
0.43
0.43
1/2
0.56
2
1.60
2.56
1.69
7.31
1.75
—
0.63
0.57
3/8
1/2
1/2
0.44
0.56
0.56
2
2
2
1.50
1.50
1.84
2.46
2.46
2.74
2.14
1.62
1.65
5.96
7.09
7.76
1.00
1.75
1.75
—
—
—
0.44
0.63
0.63
0.39
0.39
0.55
1/2
0.56
2
1.84
2.74
2.50
7.76
1.75
—
0.63
0.66
1/2
0.56
2
1.84
2.74
2.59
7.73
1.75
—
0.63
0.51
1/2
1/2
1/2
0.56
0.56
0.56
2
4
2
2.26
2.26
2.60
3.30
3.30
3.69
3.08
3.08
3.57
8.73
8.73
8.49
1.75
1.75
1.75
—
1.75
—
0.63
0.63
0.63
0.81
0.81
0.90
Wire
Temperature
Strip
Rating
Length
Color
Code
Die
Index
Yellow
936
2-7/8
90° C
Red
301
2-7/8
90° C
Gray
303
2-7/8
90° C
Brown
302
3
90° C
Brown
302
3
75° C
Blue
478
2-3/4
75° C
Red
479
4-1/8
75° C
† Narrow tongue design; may be mounted side-by-side on a 4-hole NEMA pad
• Contact BURNDY® for conductor, stud sizes and hole drillings not shown.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
* AL Conductor Only
Note: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.
C-122
www.burndy.com
1-800-346-4175 (US)
Aluminum — Terminal — Code — One / Two Hole
Narrow Tongue, Standard Barrel
Compression Connections
TYPE YA-E
E-LINE HYLUG™ Equipment Line
UL Listed 90° C, Up to 35 kV 
Type YA-E Equipment terminals are designed to provide replacements for original
equipment mechanical or other compression terminals. These narrow tongue
terminals are specially designed to fit in tight areas. Whether you’re upgrading or
replacing, YA-E connectors will provide for any of your cable termination needs.
When installed with our dieless tool, these terminals can accommodate a range
of conductor sizes.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Narrow tongue/tang is designed to allow for more parallel terminations of wire
in limited space applications
Terminals are available in aluminum material
Aluminum terminals are dual rated to accommodate both copper and
aluminum wire and are indicated with AL-CU on the connector:
•
AL9CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 90°C, up to 35kV
•
AL7CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 75°C, up to 35kV
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire
One or two-hole tongue/tang styles are available; 2-hole tongue/tang is
recommended when space permits as the 2-hole feature minimizes the
terminations from loosening or rotating under vibration, movement or heat
cycling
Electro-tin plated unless specified to reduce galvanic corrosion (bimetallic)
and resist corrosive elements
Connectors are clearly marked with stamping
Overlap crimps should crimp the entire crimp zone
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Fig. 1
1-800-465-7051 (Canada)
1-603-647-5299 (International)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
1st Crimp
2nd Crimp
When overlapping crimps, ensure pyramid
crimp shapes are within knurl marks.
Fig. 2
C-123
Compression Connections
Aluminum — Terminal — Code — One / Two Hole
Narrow Tongue, Standard Barrel
TYPE YA-E (Continued)
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
ALUMINUM E-LINE HYLUG™ COMPRESSION TERMINALS
Catalog Number
YA8CA3S56T14E
YA2CA5S53T14E
YA2CA1S91T516E
YA25A1S60T516E
YA25A3N69T38E
YA26A13N100T516E
YA26A6N100T38E
YA27A10S76T516E
YA28A14N100T516E
YA28A1N100T38E
YA30A9N100T516E
YA30A6N100T38E
YA30A1N131T12E
YA31A11N100T516E
YA31A9N100T38E
YA32A8N106T516E
YA34A8N131T38E **
YA34A7N131T12E **
YA34A3N131T12E **
YA36A9N131TD12E **
YA36A3N131TD38E **
YA36A3N131TD12E **
YA39A1N131TD12E **
YA39A5N131TD12E **
Conductor
Accommodations
Copper or
Aluminum
Fig.
Aluminum
No.
Expanded Wire
Range using
AWG/KCMIL
644 / 444
Series
1
#8 AWG
—
1
#2 AWG
#6 - #2 AWG
1
1/0 AWG
#1 - 1/0 AWG
1
2/0 AWG
#1 - 2/0 AWG
1
3/0 AWG
#1 - 3/0 AWG
1
4/0 AWG
1/0 - 4/0 AWG
1
300 kcmil
2/0 AWG - 300 kcmil
1
350 kcmil
3/0 AWG - 350 kcmil
1
400 kcmil
4/0 AWG - 400 kcmil
500 kcmil
4/0 AWG - 500 kcmil
600 kcmil
250 600 kcmil
750 kcmil
500 - 900 
kcmil
Aluminum
500 kcmil Copper
Only
1
2
1
2
1
2
Dimensions
Stud
Stud Tongue
Hole
Hole
Width
Size Spacing (max)
B
T
L
0.09
0.22
0.16
0.21
0.21
0.24
0.24
0.26
0.30
0.30
0.36
0.36
0.35
0.39
0.39
0.43
0.35
0.35
0.39
0.39
0.39
0.39
0.31
1.65
2.25
2.50
2.29
2.38
2.45
2.53
2.58
2.85
2.94
3.12
3.20
3.57
3.51
3.59
3.92
3.88
3.88
5.71
3.98
5.32
5.71
4.28
1/4
1/4
5/16
5/16
3/8
5/16
3/8
5/16
3/8
5/16
5/16
3/8
1/2
5/16
3/8
5/16
3/8
1/2
1/2
1/2
3/8
1/2
1/2
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
1.75
—
—
1.75
—
0.56
0.53
0.91
0.63
0.69
1.00
1.00
0.76
1.00
1.00
1.00
1.00
1.31
1.00
1.00
1.06
1.31
1.31
1.31
1.31
1.31
1.31
1.31
0.62
1.00
1.12
1.00
1.05
1.11
1.11
1.11
1.39
1.39
1.53
1.53
1.53
1.85
1.85
2.26
1.64
1.64
1.64
1.64
1.64
1.64
1.86
1/2
1.75
1.31
1.86 0.31 6.09
 Installation Tooling
Wire Strip
Length
Dieless
(# of crimps)
35,
750, 46*
Series
(# of crimps)
Color
Code
Die
Index
81K Series (1)
U8CABT (1)
Blue
374
11/16
644 Series (1)
444 Series (1)
81K Series (1)
U2CABT (1)
Pink
348
1-3/16
U25ART (1)
Tan
296
1-1/8
U26ART (2)
Olive
297
1-3/16
U27ART (2)
Ruby
467
1-3/16
U28ART (2)
White
298
1-7/16
U30ART (2)
Blue
470
1-5/8
U31ART (2)
Brown
299
1-7/8
U32ART (4)
Green
472
2-5/16
644 Series (2)
444 Series (2)
81K Series (2)
U34ART (4)
Pink
300
1-11/16
644 Series (2)
444 Series (2)
81K Series (2)
U34ART (4)
Pink
300
1-15/16
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (2)
† A variety of BURNDY® installation tools are available and not all tools are listed. If you require additional tooling information, please feel free to call our customer service department for other
recommendations.
* Use PUADP1 adapter with U dies in 46 Series, P-RT die sets for use in 46 Series only, PUADP1 adapter not required.
Note: All dimensions shown are for reference only.
**Overlap crimps when using U Dies, 644 or 444 Series Tools.
C-124
www.burndy.com
1-800-346-4175 (US)
Type YA-A Installation Tooling Table for Aluminum Terminals
Mechanical/Ratchet (Dedicated Die or Requiring Dies)
Catalog
Number
Type
Wire Size
Class B, C Conductor
(AL/CU)
Wire
Strip
Length
Color Code
and Die Index
Number
YA8CA-
#8 AWG
5/8
YA6CA-
#6 AWG
3/4
YA4CA-
#4 AWG
1
YA2CA-
#2 AWG
1-1/4
YA1CA-
#1 AWG
1-1/16
YA25A-
1/0 AWG
1-3/16
YA26A-
2/0 AWG
1-3/8
YA27A-
3/0 AWG
1-1/2
YA28A-
Compression Connections
Mechanical & Ratchet
Dies Required (# Crimps)
Mechanical & Ratchet
Dedicated Die Tools # Crimps
MD6 and MD7
Series
OUR840
MY28 and
MY29 Series
MRC840AL
Blue 374
X8CART (2)
W374 (1)
X8CART (2)
1 Crimp
1 Crimp
Gray 346
X6CART (2)
X6CART (2)
1 Crimp
1 Crimp
No Color 161
W161 (1)
X161 (2)
—
—
Green 375
X4CART (3)
X4CART (3)
1 Crimp
2 Crimps
No Color 162
W162 (3)
—
—
—
Pink 348
X2CART (4)
X2CART (4)
2 Crimps
2 Crimps
No Color 163
W163 (3)
—
—
—
No Color 239
W239 (2)
X239 (4)
—
—
Gold 471
X1CART (3)
X1CART (3)
2 Crimps
2 Crimps
No Color 163
W163 (3)
—
—
—
Tan 296
X25ART (4)
X25ART (4)
2 Crimps
2 Crimps
No Color 241
W241 (2)
X241 (4)
—
—
Olive 297
X26ART (4)
WBG (2)
X26ART (4)
XBG (4)
2 Crimps
3 Crimps
No Color 245
W245 (3)
X245 (4)
—
—
Ruby 467
X27ART (4)
X27ART (4)
2 Crimps
3 Crimps
No Color 166
W166 (4)
—
—
—
White 298
X28ART (6)
X28ART (6)
2 Crimps
3 Crimps
No Color 660
W660 (3)
X660 (8)
—
—
4/0 AWG
1-5/8
YA29A-
250 kcmil
1-5/8
Red 324
—
—
—
—
YA30A-
300 kcmil
1-3/4
Blue 470
—
—
—
—
YA31A-
350 kcmil
2-1/8
Brown 299
W31ART (4)
—
—
—
YA32A-
400 kcmil
2-1/2
Green 472
—
—
—
—
YA34A-
500 kcmil
2-5/8
Pink 300
—
—
—
—
YA36A-
600 kcmil
2-7/8
Black 473
—
—
—
—
YA39A-
700 - 750 kcmil
2-7/8
Yellow 936
—
—
—
—
YA40A-
800 kcmil
3
Gray 474
—
—
—
—
YA42A-
900 AL kcmil
2-7/8
Gray 303
—
—
—
—
YA44A-
1000 kcmil
3-1/8
Brown 302*
—
—
—
—
YA45A-
1250 kcmil
3-1/8
Brown 302*
—
—
—
—
YA46A-
1500 kcmil
3-3/4
Blue 478
—
—
—
—
YA47A-
1750 kcmil
4-3/8
White 587
—
—
—
—
YA48A-
2000 kcmil
4-1/8
Red 479
—
—
—
—
*Index 302 recommended for 1.84 O.D. barrel
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-125
Compression Connections
Catalog
Number
Type
Wire Strip
Length
Color Code
Die Index
YA8CA-
#8 AWG
5/8
YA6CA-
#6 AWG
3/4
YA4CA-
#4 AWG
1
YA2CA-
YA1CAYA25A-
Hydraulic Tools - Dies Required
(# Crimps)
Wire / Conductor Size
Class B, C
(AL/CU)
#2 AWG
#1 AWG
1/0 AWG
1-1/4
1-1/16
1-3/16
YA26A-
2/0 AWG
1-3/8
YA27A-
3/0 AWG
1-1/2
Type YA-A Installation Tooling Table
for Aluminum Terminals Hydraulic (Requiring Dies)
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
Blue 374
X8CART (2)
W374 (1)
U8CABT (1)
U8CABT (1)
U8CABT (1)
—
Gray 346
X6CART (2)
U6CABT (1)
U6CABT (1)
U6CABT (1)
—
No Color 161
W161 (1)
X161 (2)
—
—
—
—
Green 375
X4CART (3)
U4CABT (1)
U4CABT (1)
U4CABT (1)
—
No Color 162
W162 (3)
—
—
—
—
Pink 348
X2CART (4)
U2CABT (1)
U2CABT (1)
U2CABT (1)
—
No Color 163
W163 (3)
—
—
—
—
No Color 239
W239 (2)
X239 (4)
—
—
—
—
Gold 471
X1CART (3)
U1CART (1)
U1CART (1)
U1CART (1)
—
No Color 163
W163 (3)
—
—
—
—
Tan 296
X25ART (4)
U25ART (1)
U25ART (1)
U25ART (1)
—
No Color 241
X241 (2)
—
—
—
—
Olive 297
X26ART (4)
WBG (2)
U26ART (2)
U26ART (2)
U26ART (2)
—
No Color 245
W245 (3)
X245 (4)
—
—
—
—
Ruby 467
X27ART (4)
U27ART (2)
U27ART (2)
U27ART (2)
—
No Color 166
W166 (4)
—
—
—
—
White 298
X28ART (6)
U28ART (2)
U28ART (2)
U28ART (2)
L28ART (1)
No Color 660
W660 (3)
X660 (8)
—
—
—
—
Red 324
—
U29ART (2)
U29ART (2)
U29ART (2)
L29ART (1)
YA28A-
4/0 AWG
1-5/8
YA29A-
250 kcmil
1-5/8
YA30A-
300 kcmil
1-3/4
Blue 470
—
U30ART (2)
U30ART (2)
U30ART (2)
L30ART (1)
YA31A-
350 kcmil
2-1/8
Brown 299
W31ART (4)
U31ART (2)
U31ART (2)
U31ART (2)
L31ART (1)
YA32A-
400 kcmil
2-1/2
Green 472
—
U32ART (4)
U32ART (4)
U32ART (4)
L32ART (2)
YA34A-
500 kcmil
2-5/8
Pink 300
—
U34ART (4)
U34ART (4)
U34ART (4)
L34ART (2)
YA36A-
600 kcmil
2-7/8
Black 473
—
U36ART (4)
U36ART (4)
U36ART (4)
L36ART (2)
YA39A-
700 - 750 kcmil
2-7/8
Yellow 936
—
U39ART2 (4)
U39ART2 (4)
U39ART2 (4)
L39ART2 (2)
YA40A-
800 kcmil
3
Gray 474
—
—
S40ART (4)
P40ART (4)
L40ART (2)
YA42A-
900 AL kcmil
2-7/8
Gray 303
—
—
U42ART (4)
U42ART (4)
—
YA44A-
1000 kcmil
3-1/8
Brown 302*
—
—
S44ART (4)
P44ART (4)
L44ART (2)
YA45A-
1250 kcmil
3-1/8
Brown 302*
—
—
S44ART (4)
P44ART (4)
L44ART (2)
YA46A-
1500 kcmil
3-3/4
Blue 478
—
—
—
—
L46ART (2)
YA47A-
1750 kcmil
4-3/8
White 587
—
—
—
—
L47ART (2)
YA48A-
2000 kcmil
4-1/8
Red 479
—
—
—
—
L48ART (2)
*Index 302 recommended for 1.84 O.D. barrel
C-126
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Type YA-A Installation Tooling Table
for Aluminum Terminals Hydraulic (Dieless)
Catalog
Number
Type
Wire / Conductor Size
Class B, C
(AL/CU)
Copper Clad
Aluminum (CCA)
Color Code
Die Index
81K,
4PC
Series
644
Series
444S
Series
Y644MBH
Remote
Head
Blue 374
1 Crimp
—
—
—
Only for use with
644 / 444S Series
YA8CA-
#8 AWG
—
5/8
YA6CA-
#6 AWG
—
3/4
YA4CA-
#4 AWG
—
1
YA2CA-
#2 AWG
—
1-1/4
YA1CA-
#1 AWG
—
1-1/16
YA25A-
1/0 AWG
—
1-3/16
YA26A-
2/0 AWG
—
1-3/8
YA27A-
3/0 AWG
—
1-1/2
YA28A-
4/0 AWG
YA29A-
Hydraulic Tools - Dieless # Crimps
Wire
Strip
Length
Gray 346
1 Crimp
1 Crimp
—
1 Crimp
No Color 161
—
—
—
—
Green 375
1 Crimp
1 Crimp
1 Crimp
1 Crimp
No Color 162
—
—
—
—
Pink 348
2 Crimps
1 Crimp
1 Crimp
1 Crimp
No Color 163
—
—
—
—
No Color 239
—
—
—
—
Gold 471
2 Crimps
1 Crimp
1 Crimp
1 Crimp
No Color 163
—
—
—
—
Tan 296
2 Crimps
1 Crimp
1 Crimp
1 Crimp
No Color 241
—
—
—
—
Olive 297
2 Crimps
1 Crimp
1 Crimp
1 Crimp
No Color 245
—
—
—
—
Ruby 467
2 Crimps
1 Crimp
1 Crimp
1 Crimp
No Color 166
—
—
—
—
White 298
2 Crimps
1 Crimp
1 Crimp
1 Crimp
No Color 660
—
—
—
—
—
1-5/8
250 kcmil
—
1-5/8
Red 324
2 Crimps
1 Crimp
1 Crimp
1 Crimp
YA30A-
300 kcmil
4/0 AWG CCA
DLO (329/22)
1-3/4
Blue 470
2 Crimps
1 Crimp
1 Crimp
1 Crimp
YA31A-
350 kcmil
250 kcmil CCA
DLO (399/22)
2-1/8
Brown 299
3 Crimps
1 Crimp
1 Crimp
1 Crimp
YA32A-
400 kcmil
—
2-1/2
Green 472
4 Crimps
1 Crimp
1 Crimp
1 Crimp
YA34A-
500 kcmil
350 kcmil CCA
DLO (779/22)
2-5/8
Pink 300
4 Crimps
1 Crimp
1 Crimp
1 Crimp
YA36A-
600 kcmil
500 kcmil CCA
DLO (779/22)
2-7/8
Black 473
4 Crimps
1 Crimp
1 Crimp
1 Crimp
YA39A-
700 - 750 kcmil
600 kcmil CCA
DLO (925/22)
2-7/8
Yellow 936
4 Crimps
1 Crimp
1 Crimp
1 Crimp
YA40A-
800 kcmil
—
3
Gray 474
—
1 Crimp
1 Crimp
1 Crimp
YA42A-
900 AL kcmil
—
2-7/8
Gray 303
—
2 Crimps
2 Crimps
2 Crimps
1000 kcmil
750 kcmil CCA
DLO (1184/22)
800 kcmil CCA
DLO (1258/22)
3-1/8
Brown 302*†
—
—
1 Crimp
1 Crimp
YA45A-
1250 kcmil
900 kcmil CCA
DLO (1406/22)
1000 kcmil CCA
DLO (1554/22)
3-1/8
Brown 302*†
—
—
—
—
YA46A-
1500 kcmil
—
3-3/4
Blue 478
—
—
—
—
YA44A-
YA47A-
1750 kcmil
—
4-3/8
White 587
—
—
—
—
YA48A-
2000 kcmil
—
4-1/8
Red 479
—
—
—
—
*Index 302 recommended for 1.84 O.D. barrel
1-800-465-7051 (Canada)
1-603-647-5299 (International)
†Index 302 in dieless tools can only be crimped with 444S Series, Y644MBH, or Y644MBHF tools
C-127
Compression Connections
Installation Instructions
Installation instructions help the installer understand proper wire preparation, proper
insertion requirements, crimp zone location, individual crimp location, crimp order and
crimp direction, to ensure safe and reliable wire connections. In order to obtain a UL
Listing BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more UL categories.
Type YA-A Type YA-A Installation Tooling Table
for Aluminum Terminals Installation Instructions
CATALOG NUMBER DESIGNATIONS
YA8CA-
YA6CA-
YA4CA-
YA2CA-
YA1CA-
YA25A-
Aluminum Installation Steps:
1.
Select the appropriate connector based on:
Wire Material
Wire Construction
Wire Size
2.
Strip the insulation to the appropriate wire strip length, based on the table’s
Wire Strip Length recommendation for the selected connector. Due to
tolerances in the connector, wire strip length, and insulation stripping tools,
this range may be 0” - 1/4”. The exposed wire, also known as a “shiner”, has
no performance impact on the connection and there is no wire exposure
requirement by BURNDY.
3.
Wire brush the bare conductor to remove any oxides. DO NOT wire brush
tin-plated connectors.
4.
Apply PENETROX™ A13 oxide inhibitor to the bare conductor.
5.
Insert the conductor into the barrel for the full length. The connector barrel is
filled with PENETROX™ A13, so be aware of the following:
Oxide inhibitor may discharge from the barrel when wire is fully inserted.
Oxide inhibitor may cause resistance that could feel like the wire is fully
inserted. Ensure you insert the wire with enough force to penetrate the
oxide inhibitor barrier until you reach the full wire insertion distance.
6.
Apply the proper number of crimps based on the installation tooling
requirements. Use the illustrations as a guide on crimp placement and
direction for the proper number of crimps.
7.
Remove excess PENETROX™ A13 that may discharge during installation.
CATALOG NUMBER DESIGNATIONS
YA26A-
YA27A-
YA28A-
YA29A-
YA30A-
YA31A-
YA39AM-
YA40A-
YA44A-
YA45A-
YA46A-
YA48A-
CATALOG NUMBER DESIGNATIONS
YA32A-
YA34A-
YA36A-
YA39A-
YA42A-
*For simplicity, the images show a 1-hole connector, however, connectors are
available in 1-hole, 2-hole or more hole patterns.
C-128
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum
Transformer Lug Kits
TYPE YAAKIT
Transformer Lug Kit
CONNECTOR
Each kit contains the UL Listed and CSA Certified AL9CU rated aluminum
compression connectors and tongue mounting hardware needed to terminate
aluminum or copper cables in “dry type” transformers. The KVA rating gives an
approximate cross reference to the appropriate kit.
▲See Type YA-A Installation Tooling Table for Aluminum Terminals in this section for
complete tool and die listing information.
Features & Benefits
•
•
•
•
•
UL Listed AL9CU dual rated compression terminals and CSA Certified;
ensure the transformer feeders and taps are terminated properly
Plated steel cap screws and hex nuts with captive conical washers or
individual belleville washers
Terminal to bus connections are made using proper hardware resulting in true
torque to pressure performance, compensates for dissimilar metal expansion
and contraction
Hardware packed in plastic bag; no lost hardware prior to installation
Conductor Accommodate Types:
Aluminum Code Wire: Class B (Concentric, Compressed, Compact)
•
Copper Code Wire: Class B (Concentric, Compressed, Compact or Class C
•
Copper Clad Aluminum: Noted in the conductor accommodates as CCA
•
Catalog Number
YAAKIT1
YAAKIT2
YAAKIT3
KVA
15-37.5 1Ø
15-45.3 3Ø
50-75 1Ø
75-112.5 3Ø
100-167 1Ø
150-300 3Ø
Qty.
8
4
12
12
3
22
Terminals
Cat. No.
YA2C-A5
YA30-A7
YA30-A7
YA30-A7
YA30-A7
YA39-A1
Wire Range with
644 Series
#6-2 AWG
2/0 AWG-300 kcmil
2/0 AWG-300 kcmil
2/0 AWG-300 kcmil
2/0 AWG-300 kcmil
500-750 kcmil
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be liable for the connection.
Accessories
•
•
•
•
•
Qty.
8
8
8
8
3
16
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
Bolt
Size
1/4-20 X 3/4
1/4-20 X 3/4
1/4-20 X 3/4
1/4-20 X 2
1/4-20 X 3/4
1/2-13 X 2
Qty.
8
8
16
16
3
16
Hardware
Nut
1/2 x 20HN
1/2 x 20HN
1/4 X 20HN
1/4 X 20HN
1/4 X 20
1/2-13
Qty.
16
Washer
Type
Captive
Captive
Captive
Captive
Captive
1/2" Belleville
HH- Hex Head
HN- Hex Nut
See Mechanical section for set screw terminal kits.
Note: All dimensions shown are for reference only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-129
Compression Connections
TYPE YAV-M
HYLUG™
Copper Compression — Terminal — Code — One Hole
Standard Barrel — Metric Lugs — with Inspection Window
Electro-Tin
Plated
Uninsulated Copper Compression Terminal
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 2.5
mm2 to 630 mm2 Class 2. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
C
Features & Benefits
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installation with limited
space requirements
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Connectors are clearly marked with stamping
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
L
Accessories
•
•
•
•
•
C-130
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Standard Barrel — Metric Lugs — with Inspection Window
TYPE YAV-M (Continued)
Electro-Tin
Plated
B
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
C
L
Catalog
Number
YAV025M3
YAV025M4
YAV025M5
YAV025M6
YAV025M8
YAV06M35
YAV06M4
YAV06M5
YAV06M6
YAV06M8
YAV06M10
YAV10M4
YAV10M5
YAV10M6
YAV10M8
YAV10M10
YAV10M12
YAV16M4
YAV16M5
YAV16M6
YAV16M8
YAV16M10
YAV16M12
YAV25M5
YAV25M6
YAV25M8
YAV25M10
YAV25M12
YAV35M5
YAV35M6
YAV35M8
YAV35M10
YAV35M12
YAV35M16
YAV50M5
YAV50M6
YAV50M8
YAV50M10
YAV50M12
YAV50M14
YAV50M16
Copper
Wire
Stud
Range
Class Size
2
mm
(AWG)
M3
M4
1.5 - 2.5
2, 5
M5
(20 - 14)
M6
M8
M3.5
M4
M5
4-6
2, 5
(12 - 10)
M6
M8
M10
M4
M5
M6
10
2, 5
(8)
M8
M10
M12
M4
M5
M6
16
2, 5
(6)
M8
M10
M12
M5
M6
25
2, 5
M8
(4)
M10
M12
M5
M6
M8
35
2,5
(2)
M10
M12
M16
M5
M6
M8
50
2
M10
(2)
M12
M14
M16
Installation Tooling
Dimensions (mm)
(B)
(C)
(L)
Tongue
Thickness
6.7
6.7
6.7
6.7
6.7
10.5
10.4
10.4
10.4
10.4
9.5
11.2
11.2
11.2
11.2
11.2
11.2
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
16.0
11.7
11.7
11.7
11.7
11.7
16.0
16.0
16.0
16.0
16.0
16.0
16.0
7.9
7.9
7.9
10.7
11.0
7.6
9.5
9.5
11.9
13.5
14.2
10.4
10.4
1.0
13.2
14.5
18.5
12.2
12.2
12.2
15.2
14.7
18.8
14.0
12.7
16.0
14.7
18.5
17.3
17.3
17.3
17.3
19.6
21.1
17.3
17.3
17.3
17.3
18.5
21.1
25.9
19.1
19.1
19.1
24.2
24.2
23.7
23.9
23.9
26.9
28.7
31.0
29.1
28.5
31.0
33.0
33.0
38.6
31.5
33.0
33.0
36.3
40.9
41.6
33.5
34.5
37.6
41.4
42.7
38.1
43.7
43.7
45.9
47.5
58.7
38.1
38.1
42.9
45.9
52.3
53.3
58.7
1.0
1.0
1.0
0.8
0.8
1.8
1.5
1.5
1.3
1.0
1.0
2.0
1.8
1.8
1.5
1.3
1.3
2.3
2.0
2.0
1.5
1.5
1.3
2.3
2.0
2.0
2.0
1.5
2.5
2.5
2.5
2.5
2.3
3.0
2.5
2.5
2.5
2.5
2.5
3.0
3.6
MD6,
OUR840,
MD734R
500 Series
35, 750,
46** Series
Die Index
Wire Strip
Length
—
—
—
—
7
—
—
—
—
11
Y1MRTC (1)
MY2911 (1)
MRC840 (1)
81K Series (1)
W8CVT (1)
W8CRT (1)
X8CRT (1)
W8CVT (1)
W8CRT (1)
X8CRT (1)
U8CRT (1)
49
11
Y1MRTC (1)
MY2911 (1)
MRC840 (1)
81K Series (1)
W5CVT (1)
W5CRT (1)
X5CRT (1)
W5CVT (1)
W5CRT (1)
X5CRT (1)
U5CRT (1)
7
13
W3CRT (1)
W3CRT (1)
U3CRT (1)
9
13
W2CVT (1)
W2CRT (1)
X2CRT (1)
W2CVT (1)
W2CRT (1)
X2CRT (1)
U2CRT (1)
10
17
W25VT (2)
W25RT (2)
X25RT (2)
W25VT (2)
W25RT (2)
X25RT (2)
U25RT (1)
12
17
Dieless
Y10D (1)
Y1022 (1)
MR8G98 (1)
MR89Q (1)
Y8MRB1 (1)
MR20 (1)
Y1MRTC (2)
MY2911 (1)
MRC840 (1)
644 Series (1)
444 Series (1)
81K Series (1)
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
† P-RT Die sets for use in 46 Series tools only, PUADP1 Adaptor not required
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-131
Compression Connections
TYPE YAV-M (Continued)
Copper Compression — Terminal — Code — One Hole
Standard Barrel — Metric Lugs — with Inspection Window
Electro-Tin
Plated
B
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
C
L
Catalog
Number
YAV70M5
YAV70M6
YAV70M8
YAV70M10
YAV70M12
YAV70M14
YAV70M16
YAV95M6
YAV95M8
YAV95M10
YAV95M12
YAV95M14
YAV95M16
YAV95M20
YAV120M6
YAV120M8
YAV120M10
YAV120M12
YAV120M14
YAV120M16
YAV120M20
YAV150M8
YAV150M10
YAV150M12
YAV150M14
YAV150M16
YAV150M20
YAV185M8
YAV185M10
YAV185M12
YAV185M14
YAV185M16
YAV185M20
YAV240M10
YAV240M12
YAV240M14
YAV240M16
YAV240M20
YAV300M10
YAV300M12
YAV300M14
YAV300M16
YAV300M20
Copper
Wire
Stud
Range
Class Size
2
mm
(AWG)
M5
M6
M8
70
2
M10
(1/0)
M12
M14
M16
M6
M8
M10
95
2
M12
(2/0)
M14
M16
M20
M6
M8
M10
120
2
M12
(4/0)
M14
M16
M20
M8
M10
M12
150
2
(300)
M14
M16
M20
M8
M10
M12
185
2
(350)
M14
M16
M20
M10
M12
240
2
M14
(500)
M16
M20
M10
M12
300
2
M14
(600)
M16
M20
Installation Tooling
Dimensions (mm)
(B)
(C)
(L)
Tongue
Thickness
17.5
17.5
17.5
17.5
17.5
17.5
17.5
20.6
20.6
20.6
20.6
20.6
20.6
20.6
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.2
26.9
26.9
26.9
26.9
26.9
26.9
32.3
32.3
32.3
32.3
32.3
35.1
35.1
35.1
35.1
35.1
21.1
21.1
21.1
21.1
21.1
22.4
22.4
23.6
23.6
23.6
23.6
23.6
23.6
30.5
29.0
29.0
29.0
29.0
29.0
29.0
29.0
30.5
30.5
30.5
30.5
30.5
30.5
32.8
32.8
32.8
32.8
32.8
32.8
39.4
39.4
39.4
39.4
39.4
44.2
44.2
44.2
44.2
44.2
41.4
44.5
46.0
49.3
55.6
56.6
62.0
45.8
50.3
53.6
59.9
61.0
66.3
77.4
53.6
58.2
61.5
67.8
68.8
74.2
85.2
58.7
62.0
68.3
69.2
74.7
85.7
60.2
63.5
69.9
70.8
76.2
87.3
72.9
80.2
81.3
85.6
96.6
77.2
83.6
84.6
89.9
100.9
3.0
3.0
3.0
3.0
3.0
2.8
2.8
3.3
3.3
3.3
3.3
3.3
3.3
4.1
3.8
3.8
3.8
3.8
3.8
3.8
3.8
4.1
4.1
4.1
4.1
4.1
4.1
4.6
4.3
4.3
4.6
4.6
4.6
5.8
5.6
5.8
5.8
5.8
6.9
6.6
6.9
6.9
6.9
Dieless
MD6,
OUR840,
MD734R
500 Series
35, 750,
46** Series
Die Index
Wire Strip
Length
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W26VT (2)
W26RT (2)
X26RT (2)
W26VT (2)
W26RT (2)
X26RT (2)
U26RT (1)
13
19
W27VT (2)
W27RT (2)
X27RT (3)
W27VT (2)
W27RT (2)
X27RT (3)
U27RT (1)
14
22
W28VT (2)
W28RT (2)
X28RT (2)
W28VT (2)
W28RT (2)
X28RT (2)
U28RT (1)
15
27
W30VT (2)
W30VT (2)
W30RT (2)
U30RT (2)
17
27
W31VT (2)
W31VT (2)
W31RT (2)
U31RT (2)
18
29
W34VT (2)
W34VT (2)
W34RT (2)
U34RT (2)
20
33
—
—
U36RT (2)
22
35
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (2)
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
† P-RT Die sets for use in 46 Series tools only, PUADP1 Adaptor not required
C-132
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Standard Barrel — Metric Lugs — with Inspection Window
TYPE YAV-M (Continued)
Electro-Tin
Plated
B
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
C
L
Catalog
Number
YAV400M12
YAV400M14
YAV400M16
YAV400M20
YAV500M12
YAV500M16
YAV500M20
YAV630M12
YAV630M16
YAV630M20
Copper
Wire
Stud
Range
Class Size
2
mm
(AWG)
M12
M14
400
2
(800)
M16
M20
M12
500
2
M16
(1000)
M20
M12
630
2
M16
(1250)
M20
Installation Tooling
Dimensions (mm)
(B)
(C)
(L)
Tongue
Thickness
36.1
36.1
36.1
36.1
41.9
41.9
41.9
50.8
50.8
50.8
50.3
50.3
50.3
50.3
55.6
55.6
55.6
62.5
62.5
62.5
87.1
88.1
93.5
104.5
96.2
102.6
113.7
107.7
114.0
125.2
7.6
7.6
7.6
7.6
8.1
8.4
8.4
9.7
9.7
9.7
Dieless
644 Series (1)
444 Series (1)
81K Series (3)
—
MD6,
OUR840,
MD734R
500 Series
35, 750,
46**
Series
Die Index
Wire Strip
Length
—
—
U39RT (3)
24
37
—
—
U44XRT (3)
•P44XRT (3)
L115
43
—
—
P45RT (3)
29
55
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
† P-RT Die sets for use in 46 Series tools only, PUADP1 Adaptor not required
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-133
Compression Connections
Copper Compression — Terminal — Code — Two Hole
Standard Barrel — Metric Lugs — with Inspection Window
TYPE YAV-2M
Electro-Tin
Plated
HYLUG™
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 2.5
mm2 to 630 mm2 Class 2. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
Features & Benefits
•
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug; not recommended in highly corrosive
environments as the wire in the barrel is exposed to corrosive elements
installed
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installations with limited
space requirements and meet the exact UL testing requirements as long
barrel connectors so performance of the connection is not compromised
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Connectors are clearly marked with stamping
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
C
Stud Hole Spacing
L
Accessories
•
•
•
•
•
C-134
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Two Hole
Standard Barrel — Metric Lugs — with Inspection Window
TYPE YAV-2M (Continued)
Compression Connections
Electro-Tin
Plated
B
C
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
Stud Hole Spacing
L
Wire
Range
(MM2)
Stud
Size
Stud Hole
Spacing
M3
M4
M5
M6
YAV0252M8
YAV062M4
YAV062M5
YAV062M6
YAV062M8
Catalog Number
YAV0252M3
YAV0252M4
YAV0252M5
YAV0252M6
2.5
6
Dimensions (mm)
Tongue
Width
(B)
(C)
(L)
Dieless
25.4
25.4
25.4
25.4
1
1
1
0.8
170.2
170.2
170.2
170.2
200.7
200.7
200.7
271.8
44.7
44.7
44.7
49.8
M8
25.4
0.8
170.2
279.4
49.8
M4
M5
M6
M8
25.4
25.4
25.4
25.4
1.5
1.5
1.3
1
264.2 241.3
264.2 241.3
264.2 302.3
264.2 342.9
49.5
49.5
52.6
53.3
Y10D (1)
Y1022 (1)
MR8G98 (1)
MR89Q (1)
Y8MRB1 (1)
MR20 (1)
Y10D (1)
Y1022 (1)
MR8G98 (1)
MR89Q (1)
Y8MRB1 (1)
MR20 (1)
YAV062M10
M10
25.4
1
302.3 360.7
54.6
YAV102M4
YAV102M5
YAV102M6
YAV102M8
YAV102M10
YAV102M12
YAV162M4
YAV162M5
YAV162M6
YAV162M8
YAV162M10
YAV162M12
YAV252M5
YAV252M6
YAV252M8
YAV252M10
M4
M5
M6
M8
M10
M12
M4
M5
M6
M8
M10
M12
M5
M6
M8
M10
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
0
0
0
0
0
0
2
2
2
1.5
1.5
1.3
2
2
2
2
284.5
284.5
284.5
284.5
284.5
284.5
322.6
322.6
322.6
322.6
322.6
322.6
322.6
322.6
322.6
322.6
73.4
74.9
78.2
79.8
83.1
89.4
76.2
77.7
80.8
82.6
85.6
91.9
78.2
81.3
83.1
86.1
10
16
25
264.2
264.2
297.2
335.3
348
469.9
309.9
309.9
309.9
386.1
373.4
477.5
355.6
322.6
406.4
373.4
YAV252M12
M12
44.5
1.5
322.6 469.9
92.5
YAV352M5
YAV352M6
YAV352M8
YAV352M10
M5
M6
M8
M10
44.5
44.5
44.5
44.5
2.5
2.5
2.5
2.5
406.4
406.4
406.4
406.4
85.9
87.6
90.7
90.7
35
439.4
439.4
439.4
439.4
YAV352M12
M12
44.5
2.5
406.4 439.4
YAV502M6
YAV502M8
YAV502M10
YAV502M12
YAV502M14
YAV502M16
YAV702M6
YAV702M8
YAV702M10
YAV702M12
YAV702M14
YAV702M16
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
2.5
2.5
2.5
2.5
3
3
3
3
3
3
2.8
2.8
406.4
406.4
406.4
406.4
406.4
406.4
444.5
444.5
444.5
444.5
444.5
444.5
50
70
439.4
439.4
439.4
469.9
535.9
657.9
535.9
535.9
535.9
535.9
569
569
97
85.9
87.6
90.7
97
98
103.4
89.2
90.7
94
100.3
101.3
106.7
Installation Tooling
MD6,
OUR840,
500 Series
MD734R
35, 750,
46** Series
Wire
Strip
Die Length
Index (mm)
—
—
—
—
7
—
—
—
—
11
Y1MRTC (1)
MY2911 (1)
MRC840 (1)
81K Series (1)
W8CVT (1)
W8CRT (1)
X8CRT (1)
W8CVT (1)
W8CRT (1)
X8CRT (1)
U8CRT (1)
49
11
Y1MRTC (1)
MY2911 (1)
MRC840 (1)
81K Series (1)
W5CVT (1)
W5CRT (1)
X5CRT (1)
W5CVT (1)
W5CRT (1)
X5CRT (1)
U5CRT (1)
7
13
W3CRT (1)
W3CRT (1)
U3CRT (1)
9
13
W2CVT (1)
W2CRT (1)
X2CRT (1)
W2CVT (1)
W2CRT (1)
X2CRT (1)
U2CRT (1)
10
17
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W25VT (2)
W25RT (2)
X25RT (2)
W25VT (2)
W25RT (2)
X25RT (2)
U25RT (1)
12
17
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W26VT (2)
W26RT (2)
X26RT (2)
W26VT (2)
W26RT (2)
X26RT (2)
U26RT (1)
13
19
Y1MRTC (2)
MY2911 (1)
MRC840 (1)
644 Series (1)
444 Series (1)
81K Series (1)
Y1MRTC (2)
MY2911 (1)
MRC840 (1)
644 Series (1)
444 Series (1)
81K Series (1)
* Use equivalent AWG setting on tool for installation.
** PUADP1 Adaptor is required to use U Dies in 46 Series tools.
† P-RT Die sets for use in 46 Series only, PUADP1 Adaptor not required.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-135
Compression Connections
TYPE YAV-2M (Continued)
Copper Compression — Terminal — Code — Two Hole
Standard Barrel — Metric Lugs — with Inspection Window
Electro-Tin
Plated
B
C
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
Stud Hole Spacing
L
Catalog Number
YAV952M8
YAV952M10
YAV952M12
YAV952M14
YAV952M16
YAV952M20
YAV1202M8
YAV1202M10
YAV1202M12
YAV1202M14
YAV1202M16
YAV1202M20
YAV1502M8
YAV1502M10
YAV1502M12
YAV1502M14
YAV1502M16
YAV1502M20
YAV1852M8
YAV1852M10
YAV1852M12
YAV1852M14
YAV1852M16
YAV1852M20
YAV2402M10
YAV2402M12
YAV2402M14
YAV2402M16
YAV2402M20
YAV3002M10
YAV3002M12
YAV3002M14
YAV3002M16
YAV3002M20
YAV4002M14
YAV4002M16
YAV4002M20
YAV5002M16
YAV5002M20
YAV6302M16
YAV6302M20
Wire
Range
(MM2)
95
120
150
185
240
300
400
500
630
Stud
Size
Stud Hole
Spacing
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M14
M16
M20
M16
Dimensions (mm)
Tongue
Width
(B)
(C)
(L)
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
44.5
3.3
3.3
3.3
3.3
3.3
4.1
3.6
3.6
3.8
3.6
3.6
4.3
4.1
4.1
4.1
4.1
4.1
4.1
4.3
4.3
4.3
4.3
4.3
4.3
5.6
5.6
5.6
5.6
5.6
6.6
6.6
6.6
6.6
6.6
7.6
7.6
7.6
8.1
523.2
523.2
523.2
523.2
523.2
523.2
665.5
665.5
665.5
665.5
665.5
665.5
665.5
665.5
665.5
665.5
665.5
665.5
683.3
683.3
683.3
683.3
683.3
683.3
820.4
820.4
820.4
820.4
820.4
175.3
167.6
175.3
175.3
175.3
193
193
193
205.7
599.4
599.4
599.4
599.4
599.4
774.7
736.6
736.6
736.6
736.6
736.6
736.6
774.7
774.7
774.7
774.7
774.7
774.7
833.1
833.1
833.1
833.1
833.1
833.1
1000.8
1000.8
1000.8
1000.8
1000.8
1122.7
1122.7
1122.7
1122.7
1122.7
1277.6
1277.6
1277.6
1412.2
95
98.3
104.6
105.7
111
122.2
102.9
106.2
112.5
113.5
118.9
130
103.4
106.7
113
114
119.4
130.3
104.9
108.2
114.6
115.6
120.9
132.1
117.6
125
125
130.3
141.2
121.9
128.3
129
134.6
145.5
132.8
138.2
149.4
147.3
M20
44.5
8.1
205.7 1412.2 158.5
M16
44.5
9.7
246.4 1587.5 158.8
M20
44.5
9.7
246.4 1587.5 169.9
Dieless
Installation Tooling
MD6,
OUR840,
500 Series
MD734R
35, 750,
46** Series
Wire
Strip
Die Length
Index (mm)
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (2)
W27VT (2)
W27RT (2)
X27RT (3)
W27VT (2)
W27RT (2)
X27RT (3)
U27RT (1)
14
22
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (2)
W28VT (3)
W28RT (3)
X28RT (3)
W28VT (2)
W28RT (2)
X28RT (3)
U28RT (1)
15
27
644 Series (1)
444 Series (1)
81K Series (2)
W30VT (2)
W30VT (2)
W30RT (2)
U30RT (2)
17
27
644 Series (1)
444 Series (1)
81K Series (2)
W31VT (2)
W31VT (2)
W31RT (2)
U31RT (2)
18
29
644 Series (1)
444 Series (1)
81K Series (2)
W34VT (2)
W34VT (2)
W34RT (2)
U34RT (2)
20
33
644 Series (1)
444 Series (1)
81K Series (2)
—
—
U36RT (2)
22
35
—
—
U39RT (3)
24
37
—
—
L115
43
—
—
29
55
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (2)
U44XRT (3)
† P44XRT (3)
† P45RT (3)
* Use equivalent AWG setting on tool for installation.
** PUADP1 Adaptor is required to use U Dies in 46 Series tools.
† P-RT Die sets for use in 46 Series only, PUADP1 Adaptor not required.
C-136
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — One Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-M
Compression Connections
Electro-Tin
Plated
HYLUG™
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 2.5
mm2 to 630 mm2 Class 2. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
Features & Benefits
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
C
L
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-137
Compression Connections
TYPE YALB-M (Continued)
Copper Compression — Terminal — Code — One Hole
Long Barrel — Metric Lugs — No Inspection Window
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
C
L
Catalog Number
YALB10M4
YALB10M5
YALB10M6
YALB10M8
YALB10M10
YALB10M12
YALB16M4
YALB16M5
YALB16M6
YALB16M8
YALB16M10
YALB16M12
YALB25M5
YALB25M6
YALB25M8
YALB25M10
YALB25M12
YALB35M5
YALB35M6
YALB35M8
YALB35M10
Wire
Range
(MM2)
10
16
25
35
Stud
Size
M4
M5
M6
M8
M10
M12
M4
M5
M6
M8
M10
M12
M5
M6
M8
M10
M12
M5
M6
M8
M10
Dimensions (mm)
Tongue
(B)
(C)
Thickness
2.3
20.6
9.7
2
20.6
10.4
2
20.6
11.2
1.5
20.6
13.2
1.5
20.6
14.7
3
20.6
21.1
2
28.4
11.4
2
28.4
11.4
2
28.4
12.2
1.8
28.4
13.2
1.5
28.4
14.7
3
28.4
19.1
2.3
31.8
14
2.3
31.8
14
2.3
31.8
14
2
31.8
14.7
3
31.8
21.1
2.5
35.1
17.3
2.5
35.1
17.3
2.5
35.1
17.3
2.5
35.1
17.3
(L)
38.1
39.9
42.9
44.5
47.8
58.9
47.2
48.8
51.8
53.6
59.2
63.0
53.6
56.6
58.4
61.5
67.8
57.7
60.7
62.2
65.5
YALB35M12
M12
3
35.1
21.1
71.9
YALB50M6
YALB50M8
YALB50M10
YALB50M12
YALB50M14
YALB50M16
YALB70M6
YALB70M8
YALB70M10
YALB70M12
YALB70M14
YALB70M16
YALB95M8
YALB95M10
YALB95M12
YALB95M14
YALB95M16
YALB95M20
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M8
M10
M12
M14
M16
M20
2.5
2.5
2.5
3
3
3
3
3
3
3
3
3
3.3
3.3
3.3
3.3
3.3
4.1
35.1
35.1
35.1
35.1
35.1
35.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
17.3
17.3
17.3
21.1
21.1
21.1
21.1
21.1
21.1
21.1
21.1
21.1
23.6
23.6
23.6
23.6
23.6
30.5
60.7
62.2
65.5
71.9
72.9
78.2
65.5
67.3
70.4
76.7
77.7
86.4
68.6
71.6
78
79
84.3
95.5
50
70
95
Dieless
Y1MRTC (2)
MY2911 (1)
MRC840 (2)
81K Series (1)
Installation Tooling
MD6, OUR840,
500 Series
MD734R
35, 750,
46** Series
Die
Index
Wire
Strip
Length
W8CVT (2)
W8CRT (2)
X8CRT (2)
W8CVT (2)
W8CRT (2)
X8CRT (2)
U8CRT (2)
49
22
W5CVT (2)
W5CRT (2)
X5CRT (2)
W5CVT (2)
W5CRT (2)
X5CRT (2)
U5CRT (2)
7
30
W3CRT (2)
W3CRT (2)
U3CRT (2)
9
33
Y1MRTC (4)
MY2911 (2)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W2CVT (2)
W2CRT (2)
X2CRT (2)
W2CVT (2)
W2CRT (2)
X2CRT (2)
U2CRT (2)
10
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (1)
W25VT (4)
W25RT (4)
X25RT (4)
W25VT (4)
W25RT (4)
X25RT (4)
U25RT (2)
12
W26VT (4)
W26RT (4)
X26RT (4)
W26VT (4)
W26RT (4)
X26RT (4)
U26RT (2)
13
Y1MRTC (2)
MY2911 (2)
MRC840 (2)
81K Series (1)
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
37
40
W27VT (4)
W27RT (4)
X27RT (4)
W27VT (4)
W27RT (4)
X27RT (4)
U27RT (2)
14
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
C-138
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Code — One Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-M (Continued)
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
C
L
Catalog Number
YALB120M8
YALB120M10
YALB120M12
YALB120M14
YALB120M16
YALB120M20
YALB150M8
YALB150M10
YALB150M12
YALB150M14
YALB150M16
YALB150M20
YALB185M8
YALB185M10
YALB185M12
YALB185M14
YALB185M16
YALB185M20
YALB240M10
YALB240M12
YALB240M14
YALB240M16
YALB240M20
YALB300M10
YALB300M12
YALB300M14
YALB300M16
YALB300M20
YALB400M12
YALB400M14
YALB400M16
YALB400M20
YALB500M12
YALB500M16
YALB500M20
YALB630M12
YALB630M16
YALB630M20
Wire
Range
(MM2)
120
150
185
240
300
400
500
630
Stud
Size
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M12
M14
M16
M20
M12
M16
M20
M12
M16
M20
Dimensions (mm)
Tongue
(B)
(C)
Thickness
3.6
41.1
29
3.6
41.1
29
3.6
41.1
29
3.6
41.1
29
3.6
41.1
29
4.3
41.1
30.5
4.1
50.8
30.5
4.1
50.8
30.5
4.1
50.8
30.5
4.1
50.8
30.5
4.1
50.8
30.5
4.1
50.8
30.5
4.3
50.8
32.8
4.3
50.8
32.8
4.3
50.8
32.8
4.3
50.8
32.8
4.3
50.8
32.8
4.3
50.8
32.8
5.6
57.2
39.4
5.6
57.2
39.4
5.6
57.2
39.4
5.6
57.2
39.4
5.6
57.2
39.4
6.6
68.3
44.2
6.6
68.3
44.2
6.6
68.3
44.2
6.6
68.3
44.2
6.6
68.3
44.2
7.6
74.7
50.3
7.6
74.7
50.3
7.6
74.7
50.3
7.6
74.7
50.3
8.1
76.2
55.6
8.1
76.2
55.6
8.1
76.2
55.6
9.7
81
62.5
9.7
81
62.5
9.7
81
62.5
(L)
73.9
77.2
83.6
84.6
89.9
101.1
84.1
87.4
93.7
94.7
100.1
111.3
85.1
88.4
94.7
95.3
101.1
112.3
98
105.2
106.2
111.3
122.4
111.8
118.1
119.1
124.5
135.4
127
128
133.4
144.3
132.1
138.4
149.4
139.4
145.8
157
Dieless
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
Installation Tooling
MD6, OUR840,
500 Series
MD734R
35, 750,
46** Series
Die
Index
Wire
Strip
Length
43
W28VT (4)
W28RT (4)
X28RT (6)
W28VT (4)
W28RT (4)
X28RT (6)
U28RT (2)
15
W30VT (4)
W30VT (4)
U30RT (4)
17
644 Series (1)
444 Series (1)
81K Series (3)
52
W31VT (4)
W31VT (4)
U31RT (4)
18
W34VT (4)
W34VT (4)
U34RT (4)
20
59
U36RT (4)
22
70
U39RT (4)
24
76
U44XRT (4)
P44XRT (4)
L115
78
P45RT (6)
29
83
644 Series (1)
444 Series (1)
81K Series (4)
—
—
—
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-139
Compression Connections
TYPE YALB-2M
HYLUG™
Copper Compression — Terminal — Code — Two Hole
Long Barrel — Metric Lugs — No Inspection Window
Electro-Tin
Plated
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 10
mm2 to 630 mm2 Class 2. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Connectors are clearly marked with stamping
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Accessories
•
•
•
•
•
C-140
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Two Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-2M (Continued)
Compression Connections
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
Dimensions (mm)
Wire
Range
(MM2)
Stud
Size
Stud
Hole
Spacing
Tongue
Thickness
(B)
YALB102M4
M4
44.5
2.3
YALB102M5
M5
44.5
2.0
YALB102M6
M6
44.5
M8
YALB102M10
Catalog
Number
Installation Tooling
(C)
(L)
20.6
9.9
82.6
20.6
10.4
84.3
2.0
20.6
11.2
87.4
44.5
1.5
20.6
13.2
88.9
M10
44.5
1.5
20.6
14.7
92.2
YALB102M12
M12
44.5
3.0
20.6
21.1
103.4
YALB162M4
M4
44.5
2.3
28.4
11.4
91.7
YALB162M5
M5
44.5
2.3
28.4
11.4
93.2
M6
44.5
2.0
28.4
12.2
96.5
M8
44.5
1.8
28.4
13.2
98.0
YALB162M10
M10
44.5
1.5
28.4
14.7
103.6
YALB162M12
M12
44.5
3.0
28.4
19.1
107.7
YALB252M5
M5
44.5
2.3
31.8
14.0
98.0
YALB252M6
M6
44.5
2.3
31.8
14.0
101.1
M8
44.5
2.3
31.8
14.0
102.9
YALB252M10
M10
44.5
2.0
31.8
14.7
105.9
YALB252M12
M12
44.5
3.0
31.8
21.1
112.5
YALB352M5
M5
44.5
2.5
35.1
17.3
102.1
YALB352M6
M6
44.5
2.5
35.1
17.3
105.2
M8
44.5
2.5
35.1
17.3
106.8
YALB352M10
M10
44.5
2.5
35.1
17.3
110.0
YALB352M12
M12
44.5
3.0
35.1
21.1
116.4
YALB502M6
M6
44.5
2.5
35.1
17.3
105.2
YALB502M8
M8
44.5
2.5
35.1
17.3
106.7
YALB502M10
M10
44.5
2.5
35.1
17.3
110.0
M12
44.5
3.0
35.1
21.1
116.3
YALB502M14
M14
44.5
3.0
35.1
21.1
117.3
YALB502M16
M16
44.5
3.0
35.1
21.1
122.7
YALB102M8
YALB162M6
YALB162M8
YALB252M8
YALB352M8
YALB502M12
10
16
25
35
50
35, 750, 46**
Series
Die
Index
Wire
Strip
Length
(mm)
W8CVT (2)
W8CRT (2)
X8CRT (2)
U8CRT (2)
49
22
W5CVT (2)
W5CRT (2)
X5CRT (2)
W5CVT (2)
W5CRT (2)
X5CRT (2)
U5CRT (2)
7
30
W3CRT (2)
W3CRT (2)
U3CRT (2)
9
33
Y1MRTC (4)
MY2911 (2)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W2CVT (2)
W2CRT (2)
X2CRT (2)
W2CVT (2)
W2CRT (2)
X2CRT (2)
U2CRT (2)
10
37
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
W25VT (4)
W25RT (4)
X25RT (4)
W25VT (4)
W25RT (4)
X25RT (4)
U25RT (2)
12
37
Dieless*
Y1MRTC (2)
MY2911 (1)
MRC840 (2)
81K Series (1)
MD6,
OUR840,
MD734R
500 Series
W8CVT (2)
W8CRT (2)
X8CRT (2)
Y1MRTC (2)
MY2911 (2)
MRC840 (2)
81K Series (1)
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-141
Compression Connections
TYPE YALB-2M (Continued)
Copper Compression — Terminal — Code — Two Hole
Long Barrel — Metric Lugs — No Inspection Window
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
Dimensions (mm)
Wire
Range
(MM2)
Installation Tooling
Stud
Size
Stud
Hole
Spacing
Tongue
Thickness
(B)
(C)
(L)
YALB702M6
M6
44.5
3.0
38.1
21.1
110.0
YALB702M8
M8
44.5
3.0
38.1
21.1
111.8
M10
44.5
3.0
38.1
21.1
114.8
M12
44.5
3.0
38.1
21.1
121.4
YALB702M14
M14
44.5
3.0
38.1
21.1
122.2
YALB702M16
M16
44.5
3.0
38.1
21.1
130.8
YALB952M8
M8
44.5
3.3
38.1
23.6
113.0
YALB952M10
M10
44.5
3.3
38.1
23.6
116.1
M12
44.5
3.3
38.1
23.6
122.4
M14
44.5
3.3
38.1
23.6
123.4
YALB952M16
M16
44.5
3.3
38.1
23.6
128.8
YALB952M20
M20
44.5
4.1
38.1
30.5
140.0
YALB1202M8
M8
44.5
3.8
41.1
29.0
118.6
YALB1202M10
M10
44.5
3.8
41.1
29.0
124.1
M12
44.5
3.8
41.1
29.0
128.0
M14
44.5
3.8
41.1
29.0
129.0
YALB1202M16
M16
44.5
3.8
41.1
29.0
134.4
YALB1202M20
M20
44.5
4.3
41.1
30.5
145.5
YALB1502M8
M8
44.5
4.1
50.8
30.5
128.8
YALB1502M10
M10
44.5
4.1
50.8
30.5
131.8
M12
44.5
4.1
50.8
30.5
138.2
M14
44.5
4.1
50.8
30.5
139.2
YALB1502M16
M16
44.5
4.1
50.8
30.5
145.3
YALB1502M20
M20
44.5
4.1
50.8
30.5
156.2
YALB1852M8
M8
44.5
4.3
50.8
32.8
129.8
YALB1852M10
M10
44.5
4.3
50.8
32.8
132.8
M12
44.5
4.3
50.8
32.8
139.2
M14
44.5
4.3
50.8
32.8
139.7
YALB1852M16
M16
44.5
4.3
50.8
32.8
145.5
YALB1852M20
M20
44.5
4.3
50.8
32.8
156.7
Catalog
Number
YALB702M10
YALB702M12
YALB952M12
YALB952M14
YALB1202M12
YALB1202M14
YALB1502M12
YALB1502M14
YALB1852M12
YALB1852M14
70
95
120
150
185
Dieless*
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
35, 750, 46**
Series
Die
Index
Wire
Strip
Length
(mm)
W26VT (4)
W26RT (4)
X26RT (4)
U26RT (2)
13
40
W27VT (4)
W27RT (4)
X27RT (6)
W27VT (4)
W27RT (4)
X27RT (6)
U27RT (2)
14
40
W28VT (4)
W28RT (4)
X28RT (6)
W28VT (4)
W28RT (4)
X28RT (6)
U28RT (2)
15
43
W30VT (4)
W30VT (4)
W30RT (4)
U30RT (4)
17
52
W31VT (4)
W31VT (4)
W31RT (4)
U31RT (4)
18
52
MD6,
OUR840,
MD734R
500 Series
W26VT (4)
W26RT (4)
X26RT (4)
644 Series (1)
444 Series (1)
81K Series (3)
* Use equivalent AWG setting on tool for installation.
** PUADP1 Adaptor is required to use U Dies in 46 Series tools.
† P-RT Die sets for use in 46 Series only, PUADP1 Adaptor not required.
C-142
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Two Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-2M (Continued)
Compression Connections
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
Dimensions (mm)
Catalog
Number
Wire
Range
(MM2)
Stud
Size
Stud
Hole
Spacing
Tongue
Thickness
(B)
(C)
Installation Tooling
(L)
YALB2402M10
M10
44.5
5.6
57.2
39.4
142.5
YALB2402M12
M12
44.5
5.6
57.2
39.4
149.6
M14
44.5
5.6
57.2
39.4
150.6
YALB2402M16
M16
44.5
5.6
57.2
39.4
156.0
YALB2402M20
M20
44.5
5.6
57.2
39.4
166.9
YALB3002M10
M10
44.5
6.6
68.3
44.2
156.2
YALB3002M12
M12
44.5
6.6
68.3
44.2
162.6
YALB2402M14
YALB3002M14
240
M14
44.5
6.6
68.3
44.2
163.6
YALB3002M16
M16
44.5
6.6
68.3
44.2
168.9
YALB3002M20
M20
44.5
6.6
68.3
44.2
179.6
YALB4002M12
M12
44.5
7.6
74.7
50.3
171.4
YALB4002M14
M14
44.5
7.6
74.7
50.3
172.5
M16
44.5
7.6
74.7
50.3
177.8
YALB4002M20
M20
44.5
7.6
74.7
50.3
189.0
YALB5002M12
M12
44.5
8.1
76.2
55.6
176.5
M16
44.5
8.1
76.2
55.6
182.9
YALB5002M20
M20
44.5
8.1
76.2
55.6
194.1
YALB6302M12
M12
44.5
9.7
81.0
62.5
183.9
M16
44.5
9.7
81.0
62.5
190.5
M20
44.5
9.7
81.0
62.5
201.4
YALB4002M16
YALB5002M16
YALB6302M16
YALB6302M20
300
400
500
630
Dieless*
MD6,
OUR840,
MD734R
W34VT (4)
500 Series
W34VT (4)
W34RT (4)
644 Series (1)
444 Series (1)
81K Series (4)
—
—
35, 750,
46** Series
Die
Index
Wire
Strip
Length
(mm)
U34RT (4)
20
59
U36RT (4)
22
70
U39RT (4)
24
76
L115
78
29
83
U44XRT (4)
†P44XRT (4)
—
† P45RT (6)
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-143
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — Metric Lugs — with Inspection Window
TYPE YAV-FM
HYLUG™
Electro-Tin
Plated
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 50
mm2 to 630 mm2 Class 5. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
Features & Benefits
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug; not recommended in highly corrosive
environments as the wire in the barrel is exposed to corrosive elements
installed
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installations with limited
space requirements
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Connectors are clearly marked with stamping
C
L
Accessories
•
•
•
•
•
C-144
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — Metric Lugs — with Inspection Window
TYPE YAV-FM (Continued)
Electro-Tin
Plated
B
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
C
L
Dimensions (mm)
Catalog
Number
Wire
Range
(MM2)
Installation Tooling
Stud
Size
Tongue
Thickness
(B)
(C)
(L)
YAV50FM6
M6
3.0
17.5
21.1
46.0
YAV50FM8
M8
3.0
17.5
21.1
46.0
M10
3.0
17.5
21.1
49.3
M12
3.0
17.5
21.1
55.6
YAV50FM14
M14
3.0
17.5
22.4
56.6
YAV50FM16
M16
3.0
17.5
22.4
61.9
YAV70FM6
M6
3.3
20.6
23.6
49.0
YAV70FM8
M8
3.3
20.6
23.6
50.3
M10
3.3
20.6
23.6
54.0
M12
3.3
20.6
23.6
60.0
YAV70FM14
M14
3.3
20.6
23.6
61.0
YAV70FM16
M16
3.3
20.6
23.6
66.3
YAV95FM8
M8
3.6
25.4
26.2
56.0
YAV95FM10
M10
3.6
25.4
26.2
59.0
M12
3.6
25.4
26.2
66.0
M14
3.6
25.4
26.2
66.8
YAV95FM16
M16
3.6
25.4
26.2
72.1
YAV95FM20
M20
3.6
25.4
26.2
83.2
YAV120FM8
M8
3.8
26.2
29.0
58.2
YAV120FM10
M10
3.8
26.2
29.0
61.0
M12
3.8
26.2
29.0
68.0
M14
3.8
26.2
29.0
68.8
YAV120FM16
M16
3.8
26.2
29.0
74.1
YAV120FM20
M20
3.8
26.2
29.0
85.2
YAV150FM8
M8
4.6
26.9
32.8
60.2
YAV150FM10
M10
4.6
26.9
32.8
64.0
M12
4.6
26.9
32.8
70.0
M14
4.6
26.9
32.8
70.8
YAV150FM16
M16
4.6
26.9
32.8
76.0
YAV150FM20
M20
4.6
26.9
32.8
87.3
YAV50FM10
YAV50FM12
YAV70FM10
YAV70FM12
YAV95FM12
YAV95FM14
YAV120FM12
YAV120FM14
YAV150FM12
YAV150FM14
50
70
95
120
150
MD6,
OUR840,
MD734R
35, 750,
46** Series
Die
Index
Wire
Strip
Length
500 Series
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W25VT (2)
W25RT (2)
X25RT (2)
W25VT (2)
W25RT (2)
X25RT (2)
U25RT (1)
12
19
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
W26VT (2)
W26RT (2)
X26RT (2)
W26VT (2)
W26RT (2)
X26RT (2)
U26RT (1)
13
22
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (2)
W27VT (2)
W27RT (2)
X27RT (3)
W27VT (2)
W27RT (2)
X27RT (3)
U27RT (1)
14
27
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (2)
W28VT (2)
W28RT (2)
X28RT (3)
W28VT (2)
W28RT (2)
X28RT (3)
U28RT (1)
15
27
644 Series (1)
444 Series (1)
81K Series (2)
W30VT (2)
W30VT (2)
W30RT (2)
U30RT (2)
17
29
Dieless*
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-145
Compression Connections
TYPE YAV-FM (Continued)
Copper Compression — Terminal — Flex — One Hole
Standard Barrel — Metric Lugs — with Inspection Window
Electro-Tin
Plated
B
NOTE: Field bending straight lugs to achieve
an angular connection will void UL Listing /
CSA Certifications and BURNDY will not be
liable for the connection.
C
L
Dimensions (mm)
Catalog
Number
Wire
Range
(MM2)
Installation Tooling
Stud
Size
Tongue
Thickness
(B)
(C)
(L)
YAV185FM8
M8
5.0
30.2
35.6
64.8
YAV185FM10
M10
5.0
30.2
35.6
68.0
M12
5.0
30.2
35.6
74.0
M14
5.0
30.2
35.6
75.4
YAV185FM16
M16
5.0
30.2
35.6
81.0
YAV185FM20
M20
5.0
30.2
35.6
91.8
YAV240FM10
M10
5.8
32.3
39.4
72.9
YAV240FM12
M12
5.8
32.3
39.4
79.0
M14
5.8
32.3
39.4
80.2
YAV240FM16
M16
5.8
32.3
39.4
85.5
YAV240FM20
M20
5.8
32.3
39.4
96.6
YAV300FM10
M10
6.9
36.8
46.7
80.2
YAV300FM12
M12
6.9
36.8
46.7
87.0
M14
6.9
36.8
46.7
87.5
YAV300FM16
M16
6.9
36.8
46.7
93.0
YAV300FM20
M20
6.9
36.8
46.7
104.0
YAV400FM12
M12
7.6
36.1
50.3
87.0
M14
7.6
36.1
50.3
88.1
M16
7.6
36.1
50.3
93.5
YAV400FM20
M20
7.6
36.1
50.3
104.5
YAV500FM12
M12
8.4
41.9
55.6
96.0
M16
8.4
41.9
55.6
102.6
M20
8.4
41.9
55.6
113.7
M12
9.9
50.8
68.3
110.2
M16
9.9
50.8
68.3
116.6
M20
9.9
50.8
68.3
127.8
YAV185FM12
YAV185FM14
YAV240FM14
YAV300FM14
YAV400FM14
YAV400FM16
YAV500FM16
185
240
300
400
500
YAV500FM20
YAV630FM12
YAV630FM16
YAV630FM20
630
Dieless*
MD6,
OUR840,
MD734R
500 Series
35, 750, 46**
Series
Die
Index
Wire
Strip
Length
644 Series (1)
444 Series (1)
81K Series (2)
W31VT (2)
W31VT (2)
W31RT (2)
U31RT (2)
18
29
644 Series (1)
444 Series (1)
81K Series (2)
W34VT (2)
W34VT (2)
W34VT (2)
U34RT (2)
20
33
U36RT (2)
22
38
U39RT (3)
24
37
L115
43
31
55
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (3)
644 Series (1)
444 Series (1)
81K Series (3)
—
—
—
U44XRT (3)
†P44XRT (3)
† P46RT (3)
* Use equivalent AWG setting on tool for installation.
** PUADP1 Adaptor is required to use U Dies in 46 Series tools.
† P-RT Die sets for use in 46 Series only, PUADP1 Adaptor not required.
C-146
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — Metric Lugs — with Inspection Window
TYPE YAV-F2M
Compression Connections
Electro-Tin
Plated
HYLUG™
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 50
mm2 to 630 mm2 Class 5. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
•
Inspection window allows for visual verification that the wire has been fully
inserted prior to crimping the lug
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Short/standard length barrel is recommended for installations with limited
space requirements
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Connectors are clearly marked with stamping
B
C
Stud Hole Spacing
L
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-147
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — Metric Lugs — with Inspection Window
TYPE YAV-F2M (Continued)
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
C
Stud Hole Spacing
L
Dimensions (mm)
Catalog
Number
YAV50F2M6
YAV50F2M8
YAV50F2M10
YAV50F2M12
YAV50F2M14
YAV50F2M16
YAV70F2M6
YAV70F2M8
YAV70F2M10
YAV70F2M12
YAV70F2M14
YAV70F2M16
YAV95F2M8
YAV95F2M10
YAV95F2M12
YAV95F2M14
YAV95F2M16
YAV95F2M20
YAV120F2M8
YAV120F2M10
YAV120F2M12
YAV120F2M14
YAV120F2M16
YAV120F2M20
YAV150F2M8
YAV150F2M10
YAV150F2M12
YAV150F2M14
YAV150F2M16
YAV150F2M20
YAV185F2M8
YAV185F2M10
YAV185F2M12
YAV185F2M14
YAV185F2M16
YAV185F2M20
Wire
Range
(MM2)
50
70
95
120
150
185
Stud
Size
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
Stud
Hole
Tongue
Spacing Thickness
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.8
44.5
3.8
44.5
3.8
44.5
3.8
44.5
3.8
44.5
3.8
44.5
4.6
44.5
4.6
44.5
4.6
44.5
4.6
44.5
4.6
44.5
4.6
44.5
4.8
44.5
4.8
44.5
4.8
44.5
4.8
44.5
4.8
44.5
4.8
(B)
17.5
17.5
17.5
17.5
17.5
17.5
20.6
20.6
20.6
20.6
20.6
20.6
25.4
25.4
25.4
25.4
25.4
25.4
26.2
26.2
26.2
26.2
26.2
26.2
26.9
26.9
26.9
26.9
26.9
26.9
30.2
30.2
30.2
30.2
30.2
30.2
(C)
21.1
21.1
21.1
21.1
22.4
22.4
23.6
23.6
23.6
23.6
23.6
23.6
26.2
26.2
26.2
26.2
26.2
26.2
29.0
29.0
29.0
29.0
29.0
29.0
32.8
32.8
32.8
32.8
32.8
32.8
35.6
35.6
35.6
35.6
35.6
35.6
Installation Tooling
(L)
89.2
90.7
94.0
100.3
101.3
106.7
93.2
95.0
98.3
104.6
105.7
111.0
100.8
104.1
110.5
111.5
116.8
128.0
102.9
106.2
112.5
113.5
118.9
130.0
104.9
108.2
114.6
115.6
120.9
132.1
109.5
112.8
119.1
120.1
125.5
136.7
Dieless*
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (1)
MY2911 (1)
MRC840 (2)
644 Series (1)
444 Series (1)
81K Series (2)
MD6,
OUR840,
MD734R
500 Series
Wire
Strip
35, 750,
Die Length
46** Series Index (mm)
W25VT (2) W25VT (2)
W25RT (2) W25RT (2)
X25RT (2) X25RT (2)
U25RT (1)
12
19
W26RT (2) W26RT (2)
W26VT (2) W26VT (2)
X26RT (2) X26RT (2)
U26RT (1)
13
22
W27VT (2) W27VT (2)
W27RT (2) W27RT (2)
X27RT (3) X27RT (3)
U27RT (1)
14
27
W28VT (2) W28VT (2)
W28RT (2) W28RT (2)
X28RT (3) X28RT (3)
U28RT (1)
15
27
W30VT (2)
W30VT (2)
W30RT (2)
U30RT (2)
17
29
W31VT (2)
W31VT (2)
W31RT (2)
U31RT (2)
18
29
644 Series (1)
444 Series (1)
81K Series (2)
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
C-148
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — Metric Lugs — with Inspection Window
Compression Connections
TYPE YAV-F2M (Continued)
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
B
C
Stud Hole Spacing
L
Dimensions (mm)
Catalog
Number
YAV240F2M10
YAV240F2M12
YAV240F2M14
YAV240F2M16
YAV240F2M20
YAV300F2M10
YAV300F2M12
YAV300F2M14
YAV300F2M16
YAV300F2M20
YAV400F2M12
YAV400F2M14
YAV400F2M16
YAV400F2M20
YAV500F2M12
YAV500F2M16
YAV500F2M20
YAV630F2M12
YAV630F2M16
YAV630F2M20
Wire
Range
(MM2)
240
300
400
500
630
Stud
Size
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M12
M14
M16
M20
M12
M16
M20
M12
M16
M20
Stud
Hole
Tongue
Spacing Thickness
44.5
5.8
44.5
5.8
44.5
5.8
44.5
5.8
44.5
5.8
44.5
6.9
44.5
6.9
44.5
6.9
44.5
6.9
44.5
6.9
44.5
7.6
44.5
7.6
44.5
7.6
44.5
7.6
44.5
8.4
44.5
8.4
44.5
8.4
44.5
9.9
44.5
9.9
44.5
9.9
(B)
32.3
32.3
32.3
32.3
32.3
36.8
36.8
36.8
36.8
36.8
36.1
36.1
36.1
36.1
41.9
41.9
41.9
50.8
50.8
50.8
(C)
39.4
39.4
39.4
39.4
39.4
46.7
46.7
46.7
46.7
46.7
50.3
50.3
50.3
50.3
55.6
55.6
55.6
68.3
68.3
68.3
Installation Tooling
(L)
117.6
123.9
124.9
130.3
141.3
124.9
131.3
132.2
137.7
148.7
131.8
132.8
138.2
149.2
140.9
147.3
158.4
154.9
161.3
172.4
Dieless*
MD6,
OUR840,
MD734R
500 Series
Wire
Strip
35, 750, 46** Die Length
Series
Index (mm)
W34VT (2)
W34VT (2)
W34RT (2)
U34RT (2)
20
33
—
—
U36RT (2)
22
38
U39RT (3)
24
37
L115
43
31
55
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (3)
—
—
U44XRT (3)
†P44XRT (3)
—
—
—
† P46RT (3)
* Use equivalent AWG setting on tool for installation.
** PUADP1 Adaptor is required to use U Dies in 46 Series tools.
† P-RT Die sets for use in 46 Series only, PUADP1 Adaptor not required.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-149
Compression Connections
TYPE YALB-FM
Copper Compression — Terminal — Flex — One Hole
Long Barrel — Metric Lugs — No Inspection Window
Electro-Tin
Plated
HYLUG™
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 50
mm2 to 630 mm2 Class 5. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL
Listing / CSA Certifications and BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Connectors are clearly marked with stamping
B
C
L
Accessories
•
•
•
•
•
C-150
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — One Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-FM (Continued)
Compression Connections
Electro-Tin
Plated
B
NOTE: Field bending straight lugs to
achieve an angular connection will
void UL Listing / CSA Certifications
and BURNDY will not be liable for the
connection.
C
L
Dimensions (mm)
Catalog
Number
Wire
Range
(MM2)
Installation Tooling
Stud
Size
Tongue
Thickness
(B)
(C)
(L)
YALB50FM6
M6
3.0
38.1
21.1
65.5
YALB50FM8
M8
3.0
38.1
21.1
67.3
YALB50FM10
M10
3.0
38.1
21.1
70.4
M12
3.0
38.1
21.1
76.7
YALB50FM14
M14
3.0
38.1
21.1
77.7
YALB50FM16
M16
3.0
38.1
21.1
86.4
YALB70FM6
M6
3.3
38.1
23.6
66.3
YALB70FM8
M8
3.3
38.1
23.6
68.5
M10
3.3
38.1
23.6
71.7
M12
3.3
38.1
23.6
78.0
YALB70FM14
M14
3.3
38.1
23.6
79.0
YALB70FM16
M16
3.3
38.1
23.6
84.3
YALB95FM8
M8
3.6
38.1
26.2
68.8
YALB95FM10
M10
3.6
38.1
26.2
72.1
YALB95FM12
M12
3.6
38.1
26.2
78.5
M14
3.6
38.1
26.2
79.5
YALB95FM16
M16
3.6
38.1
26.2
84.8
YALB95FM20
M20
3.6
38.1
26.2
96.0
YALB120FM8
M8
3.8
41.1
29.0
73.9
YALB120FM10
M10
3.8
41.1
29.0
79.5
YALB120FM12
M12
3.8
41.1
29.0
83.6
M14
3.8
41.1
29.0
84.6
YALB120FM16
M16
3.8
41.1
29.0
89.9
YALB120FM20
M20
3.8
41.1
29.0
101.1
YALB150FM8
M8
4.3
50.8
32.8
85.1
YALB150FM10
M10
4.3
50.8
32.8
88.4
YALB150FM12
M12
4.3
50.8
32.8
94.7
M14
4.3
50.8
32.8
95.3
YALB150FM16
M16
4.3
50.8
32.8
101.1
YALB150FM20
M20
4.3
50.8
32.8
112.3
YALB50FM12
YALB70FM10
YALB70FM12
YALB95FM14
YALB120FM14
YALB150FM14
50
70
95
120
150
Wire
Die
Strip
Index Length
MD6,
OUR840,
MD734R
500 Series
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
W25VT (4)
W25RT (4)
X25RT (4)
W25VT (4)
W25RT (4)
X25RT (4)
U25RT (2)
12
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Sereis (2)
W26VT (4)
W26RT (4)
X26RT (4)
W26VT (4)
W26RT (4)
X26RT (4)
U26RT (2)
13
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
W27VT (4)
W27RT (4)
X27RT (6)
W27VT (4)
W27RT (4)
X27RT (6)
U27RT (2)
14
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
W28VT (4)
W28RT (4)
X28RT (6)
W28VT (4)
W28RT (4)
X28RT (6)
U28RT (2)
15
43
644 Series (1)
444 Series (1)
81K Series (3)
W30VT (4)
W30VT (4)
W30RT (4)
U30RT (4)
17
52
Dieless*
35, 750, 46**
Series
40
* Use equivalent AWG setting on tool for installation.
** PUADP1 Adaptor is required to use U Dies in 46 Series tools.
† P-RT Die sets for use in 46 Series only, PUADP1 Adaptor not required.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-151
Compression Connections
Copper Compression — Terminal — Flex — One Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-FM (Continued)
Electro-Tin
Plated
B
NOTE: Field bending straight lugs to
achieve an angular connection will
void UL Listing / CSA Certifications
and BURNDY will not be liable for the
connection.
C
L
Dimensions (mm)
Catalog
Number
Wire
Range Stud
Tongue
(MM2) Size Thickness
Installation Tooling
(B)
(C)
(L)
YALB185FM8
M8
4.8
53.8
35.6
88.6
YALB185FM10
M10
4.8
53.8
35.6
91.7
M12
4.8
53.8
35.6
98.0
M14
4.8
53.8
35.6
99.1
YALB185FM16
M16
4.8
53.8
35.6
104.4
YALB185FM20
M20
4.8
53.8
35.6
115.6
YALB240FM10
M10
5.6
57.2
39.4
98.0
M12
5.6
57.2
39.4
105.2
M14
5.6
57.2
39.4
106.2
YALB240FM16
M16
5.6
57.2
39.4
111.5
YALB240FM20
M20
5.6
57.2
39.4
122.4
YALB300FM10
M10
6.9
71.4
46.7
114.8
YALB300FM12
M12
6.9
71.4
46.7
121.2
M14
6.9
71.4
46.7
122.2
YALB300FM16
M16
6.9
71.4
46.7
127.5
YALB300FM20
M20
6.9
71.4
46.7
138.7
YALB400FM12
M12
7.6
74.7
50.3
127.0
YALB400FM14
M14
7.6
74.7
50.3
128.0
M16
7.6
74.7
50.3
133.4
M20
7.6
74.7
50.3
144.5
YALB185FM12
YALB185FM14
185
YALB240FM12
YALB240FM14
YALB300FM14
YALB400FM16
240
300
400
YALB400FM20
YALB500FM12
M12
8.1
76.2
55.6
132.1
YALB500FM16
M16
8.1
76.2
55.6
138.4
M20
8.1
76.2
55.6
149.4
500
YALB500FM20
YALB630FM12
YALB630FM16
YALB630FM20
630
M12
9.9
81.0
68.3
140.5
M16
9.9
81.0
68.3
146.8
M20
9.9
81.0
68.3
158.0
Dieless*
MD6,
OUR840,
MD734R
500 Series
35, 750, 46**
Series
Wire
Die
Strip
Index Length
644 Series (1)
444 Series (1)
81K Series (3)
W31VT (4)
W31VT (4)
W31RT (4)
U31RT (4)
18
52
644 Series (1)
444 Series (1)
81K Series (4)
W34VT (4)
W34VT (4)
W34RT (4)
U34RT (4)
20
59
U36RT (4)
22
73
U39RT (4)
24
76
L115
78
31
83
644 Series (1)
444 Series (1)
81K Series (4)
644 Series (1)
444 Series (1)
81K Series (4)
644 Series (1)
444 Series (1)
81K Series (4)
—
—
—
U44XRT (4)
†P44XRT (4)
† P46RT (6)
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
C-152
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-F2M
Compression Connections
Electro-Tin
Plated
HYLUG™
Rated for 90° C, Up to 35 kV 
Made from electrolytic copper tube and is electro-tin plated. Wire range is from 50
mm2 to 630 mm2 Class 5. Compatible to IEC61238-1.
NOTE: Field bending straight lugs to achieve an angular connection will void UL
Listing / CSA Certifications and BURNDY will not be liable for the connection.
Features & Benefits
•
•
•
•
•
•
•
No inspection window is ideal for more corrosive environments as the barrel
transition is not open
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
installation
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Two hole tongue/tang is recommended when space permits as the 2-hole
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
Electro-tin plated unless specified to reduce galvanic corosion (bimetallic) and
resist corrosive elements
Compatible Standards: IEC61238-1, UL 486A-486B, CSA-C22.2 No. 65-03
Connectors are clearly marked with stamping
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-153
Compression Connections
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — Metric Lugs — No Inspection Window
TYPE YALB-F2M (Continued)
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Dimensions (mm)
Catalog
Number
YALB50F2M6
YALB50F2M8
YALB50F2M10
YALB50F2M12
YALB50F2M14
YALB50F2M16
YALB70F2M6
YALB70F2M8
YALB70F2M10
YALB70F2M12
YALB70F2M14
YALB70F2M16
YALB95F2M8
YALB95F2M10
YALB95F2M12
YALB95F2M14
YALB95F2M16
YALB95F2M20
YALB120F2M8
YALB120F2M10
YALB120F2M12
YALB120F2M14
YALB120F2M16
YALB120F2M20
YALB150F2M8
YALB150F2M10
YALB150F2M12
YALB150F2M14
YALB150F2M16
YALB150F2M20
Wire
Range
(MM2)
50
70
95
120
150
Stud
Size
M6
M8
M10
M12
M14
M16
M6
M8
M10
M12
M14
M16
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
M8
M10
M12
M14
M16
M20
Stud
Hole
Tongue
Spacing Width
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.0
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.3
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.6
44.5
3.8
44.5
3.8
44.5
3.8
44.5
3.8
44.5
3.8
44.5
4.3
44.5
4.3
44.5
4.3
44.5
4.3
44.5
4.3
44.5
4.3
44.5
4.3
(B)
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
38.1
41.1
41.1
41.1
41.1
41.1
41.1
50.8
50.8
50.8
50.8
50.8
50.8
(C)
21.1
21.1
21.1
21.1
21.1
21.1
23.6
23.6
23.6
23.6
23.6
23.6
26.2
26.2
26.2
26.2
26.2
26.2
29.0
29.0
29.0
29.0
29.0
30.5
32.8
32.8
32.8
32.8
32.8
32.8
Installation Tooling
(L)
110.2
112.0
115.1
121.4
122.4
131.1
111.0
113.3
116.3
122.7
123.7
129.0
114.3
117.6
124.0
125.0
130.3
141.2
118.6
124.2
128.3
129.3
134.6
145.8
129.8
133.1
139.4
140.0
145.8
157.0
Dieless*
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
MY2911 (2)
MRC840 (4)
644 Series (1)
444 Series (1)
81K Series (2)
644 Series (1)
444 Series (1)
81K Series (3)
MD6,
OUR840,
MD734R
500 Series
35, 750, 46**
Series
Wire
Strip
Die Length
Index (mm)
W25VT (4) W25VT (4)
W25RT (4) W25RT (4)
X25RT (4) X25RT (4)
U25RT (2)
12
W26VT (4) W26VT (4)
W26RT (4) W26RT (4)
X26RT (4) X26RT (4)
U26RT (2)
13
W27VT (4) W27VT (4)
W27RT (4) W27RT (4)
X27RT (6) X27RT (6)
U27RT (2)
14
W28VT (4) W28VT (4)
W28RT (4) W28RT (4)
X28RT (6) X28RT (6)
U28RT (2)
15
43
W30VT (4)
W30RT (4)
U30RT (4)
17
52
W30VT (4)
40
* Use equivalent AWG setting on tool for installation.
** PUADP1 Adaptor is required to use U Dies in 46 Series tools.
† P-RT Die sets for use in 46 Series only, PUADP1 Adaptor not required.
C-154
www.burndy.com
1-800-346-4175 (US)
Copper Compression — Terminal — Flex — Two Hole
Long Barrel — Metric Lugs — No Inspection Window
Compression Connections
TYPE YALB-F2M (Continued)
Electro-Tin
Plated
NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
Certifications and BURNDY will not be liable for the connection.
Dimensions (mm)
Catalog
Number
YALB185F2M8
YALB185F2M10
YALB185F2M12
YALB185F2M14
YALB185F2M16
YALB185F2M20
YALB240F2M10
YALB240F2M12
YALB240F2M14
YALB240F2M16
YALB240F2M20
YALB300F2M10
YALB300F2M12
YALB300F2M14
YALB300F2M16
YALB300F2M20
YALB400F2M12
YALB400F2M14
YALB400F2M16
YALB400F2M20
YALB500F2M12
YALB500F2M16
YALB500F2M20
YALB630F2M12
YALB630F2M16
YALB630F2M20
Wire
Range
(MM2)
185
240
300
400
500
630
Stud
Size
M8
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M10
M12
M14
M16
M20
M12
M14
M16
M20
M12
M16
M20
M12
M16
M20
Stud
Hole
Tongue
Spacing Thickness
44.5
4.8
44.5
4.8
44.5
4.8
44.5
4.8
44.5
4.8
44.5
4.8
44.5
5.6
44.5
5.6
44.5
5.6
44.5
5.6
44.5
5.6
44.5
6.9
44.5
6.9
44.5
6.9
44.5
6.9
44.5
6.9
44.5
7.6
44.5
7.6
44.5
7.6
44.5
7.6
44.5
8.1
44.5
8.1
44.5
8.1
44.5
9.9
44.5
9.9
44.5
9.9
(B)
53.8
53.8
53.8
53.8
53.8
53.8
57.2
57.2
57.2
57.2
57.2
71.4
71.4
71.4
71.4
71.4
74.7
74.7
74.7
74.7
76.2
76.2
76.2
81.0
81.0
81.0
(C)
35.6
35.6
35.6
35.6
35.6
35.6
39.4
39.4
39.4
39.4
39.4
46.7
46.7
46.7
46.7
46.7
50.3
50.3
50.3
50.3
55.6
55.6
55.6
68.3
68.3
68.3
Installation Tooling
(L)
134.1
137.4
143.8
144.8
150.1
161.3
142.7
149.9
150.9
156.2
167.1
160.8
167.1
168.1
173.5
184.7
171.7
172.7
178.1
189.2
176.8
183.1
194.1
186.9
193.3
204.5
Dieless*
644 Series (1)
444 Series (1)
81K Series (3)
MD6,
OUR840,
MD734R
500 Series
35, 750, 46**
Series
W31VT (4)
W31VT (4)
W31RT (4)
U31RT (4)
18
52
W34VT (4)
W34VT (4)
W34RT (4)
U34RT (4)
20
59
U36RT (4)
22
73
U39RT (4)
24
76
L115
78
31
83
644 Series (1)
444 Series (1)
81K Series (4)
—
—
U44XRT (4)
†P44XRT (4)
—
Wire
Strip
Die Length
Index (mm)
† P46RT (6)
* Use equivalent AWG setting on tool for installation
** PUADP1 Adaptor is required to use U Dies in 46 Series
•
P-RT dies for 46 Series Tooling only
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-155
Compression Connections
Copper / Aluminum
HYSTACK™ Terminal Stacking Adapters
TYPE CUSA
HYSTACK™ Terminal Stacking Adapter
The HYSTACK™ adapter is specially designed to get terminals to the back end of a
bus bar or other areas that require terminals to be elevated off the mounting surface.
These HYSTACK™ adapters are made from high conductivity copper and tin-plated
to provide optimum corrosion resistance. It will accommodate #10 AWG through 750
kcmil HYLUG™ terminals.
Features & Benefits
•
•
For use on terminals made from copper
Designed specifically for stacking standard terminals; uses include:
•
Place the stacking adapter on the mounting plate and a terminal on top
of the stacking adapter and bolt down
•
Placing a stacking adapter on a terminal pad that will be mounted to a
bus bar or mounting plate and a terminal on top of the stacking adapter,
and bolt down
May be used with standard NEMA two and four hole terminals; to stack four
hole NEMA terminations use two stacking adapters assembled side-by-side
Stacking adapters are clearly marked
•
•
Catalog
Number
Stud Hole
Size
Stud Hole
Spacing
Length
(L)
Width
(W)
Height
(H)
CUSA442TC38
3/8″
1″
1.75″
1.12″
1.50″
CUSA442NTC
1/2″
1-3/4″
3.00″
1.12″
1.50″
Reference: Catalog Number TMH332.
This TMH332 Kit has just the right hardware when using the CUSA442TC38
HYSTACK on a 1/4 bus bar with a 4/0 through 750 kcmil HYLUG™.
Note: All dimensions shown are for reference only.
TYPE ASA-U
HYSTACK™ Terminal Stacking Adapter
UL Listed 90° C, Up to 35 kV 
The HYSTACK™ adapter is specially designed to allow standard terminals to
be stacked on two or four hole NEMA transformer or equipment terminal pads.
HYSTACK™ adapters are tin-plated, high conductivity aluminum to provide optimum
corrosion resistance. Only three sizes accommodate terminals from 250 kcmil
through 1000 kcmil to help keep costly inventories to a minimum.
Features & Benefits
•
•
•
•
•
C-156
For use on terminals made from copper or aluminum material
Designed specifically for stacking standard terminals; uses include:
•
Place the stacking adapter on the mounting plate and a terminal on top
of the stacking adapter and bolt down
•
Placing a stacking adapter on a terminal pad that will be mounted to a
bus bar or mounting plate and a terminal on top of the stacking adapter,
and bolt down
May be used with standard NEMA two and four hole terminals; to stack four
hole NEMA terminations use two stacking adapters assembled side-by-side
Only three sizes necessary to accommodate terminals from 250 kcmil
through 1000 kcmil, minimizing inventory requirements
Stacking adapters are clearly marked
Accommodates Copper and Aluminum
Compression Terminals
Conductor Max.
Insulation O.D.
250 kcmil
0.87
800 kcmil
1.37
1000 kcmil
1.49
Catalog
Number
Width
(W)
Height
(H)
ASA250U
ASA800U
ASA1000U
1.00
1.00
1.25
0.77
1.13
1.25
To stack 4 hole NEMA drilled terminals use 2 adaptors assembled side by side.
ASA-U stacking adaptors are recommended for use with any BURNDY® UL Listed compression
terminal, 2 or 4 hole NEMA pad aluminum and copper lugs,types YA, YA-L, YA-A, and for all
2-hole NEMA spaced lugs in the OVERHEAD and UNDERGROUND catalog sections.
Note: All dimensions shown are for reference only.
www.burndy.com
1-800-346-4175 (US)
Copper Compression
Color-Coded Parallel Splice
Compression Connections
TYPE YSCM
Color-Coded HYLINK™ Uninsulated Parallel Splice
ELECTRO-TIN
PLATED
SEAMLESS
TUBING
Type YSCM HYLINK™ seamless parallel splice connectors permit stranded wires to
be laid parallel inside the connector and spliced together with BURNDY® compression
tools. Each YSCM style splice accommodates a wide range of conductors and is
color-coded to ensure proper tool and die match. Type YSCM connectors are cULus
486A-486B Listed Wire Connectors and UL 467A/B for Grounding and Bonding, and
UL 467 rated for Direct Burial in earth and concrete.
BEVELED
ENTRY
COLOR-CODE
AND DIE INDEX
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Copper seamless barrel uninsulated parallel splice
Designed to accommodate a wide range of stranded wires to be laid parallel
inside the barrel and spliced together
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Barrel is color coded to ensure proper die and installation tooling is selected
Type YSCM Uninsulated Parallel Splices are cULus Listed Wire Connectors
per UL 467A-467B for Grounding and Bonding
UL 467 Rated for Direct Burial in earth and concrete
UL 486A-486B Listed and CSA Certified
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-157
Compression Connections
Copper Compression
Color-Coded Parallel Splice
TYPE YSCM (Continued)
Catalog
Number
Conductor Range
Cable
Circular Mils
YSCM17
13,060 - 16,910
YSCM27
16,910 - 26,890
YSCM42
29,970 - 41,520
YSCM66
42,750 - 66,040
YSCM80
67,980 - 80,020
YSCM104 82,870 - 103,630
YSCM133 104,960 - 133,220
YSCM167 134,340 - 166,560
YSCM212 167,380 - 211,820
YSCM231
- 230,800
Dimensions
Inches [mm]
L
O.D.
±.03
±.01
0.50 [13]
0.27 [7]
0.50 [13]
0.31 [8]
0.50 [13]
0.38 [10]
0.62 [16]
0.47 [12]
0.62 [16]
0.52 [13]
0.69 [18]
0.57 [14]
0.81 [21]
0.64 [16]
0.81 [21]
0.70 [18]
0.88 [22]
0.78 [20]
1.05 [27]
0.81 [21]
Color
Code
Die Index
Red
Blue
Gray
Brown
Green
Pink
Black
Orange
Purple
Yellow
49
7
8
10
11
12
13
14
15
16
Add the circular mils of the wires you wish to splice;
that sum would be used to determine the correct splice
using the Min/Max on the table above.
The table to the right is for reference only.
C-158
Recommended Installation Tooling
OUR840, 500, 600
Series
X8CRT, W8CRT
X5CRT, W5CRT
X4CRT, W4CRT
X2CRT, W2CRT
X1CRT, W1CRT-1
X25RT, W25RT
X26RT, W26RT
X27RT, W27RT
X28RT, W28RT
X29RT, W29RT
35, 750 Series
Wire
Strip
Length
U8CRT
U5CRT
U4CRT
U2CRT
U1CRT-1
U25RT
U26RT
U27RT
U28RT
U29RT
11/16
11/16
11/16
3/4
3/4
15/16
1-1/16
1-1/16
1-1/16
1-1/16
Notes:
1. Material: Copper per ASTM B75.
2. Finish: Tin plated. For nickel plating,
add suffix “NK" to the Catalog Number.
† Recommended strip length. Strip
length dependant on size, no. of wires and
insulation thickness.
‡ Refer to Circular Mil Table per ASTM B8
for total Class B Circular Mil calculations.
* YSCM231 can also be installed with
MY293 and retain Listings.
Circular Mil Table per ASTM B8
Size
ASTM Strandings
Circular Mils
AWG
Class
Cable Diameter (in)
1,022
20
B
0.036
1,624
18
B
0.045
2,583
16
B
0.057
4,107
14
B
0.072
6,530
12
B
0.091
10,380
10
B
0.116
13,090
9
B
0.130
16,510
8
B
0.146
20,820
7
B
0.164
26,250
6
B
0.184
33,100
5
B
0.206
41,740
4
AA
0.254
41,740
4
B&A
0.232
52,630
3
AA
0.285
52,630
3
B&A
0.260
66,370
2
AA
0.320
66,370
2
B&A
0.292
83,690
1
AA
0.360
83,690
1
A
0.328
83,690
1
B
0.332
105,500
1/0
A&A
0.368
105,500
1/0
—
0.390
105,500
1/0
B
0.373
133,100
2/0
A&A
0.414
133,100
2/0
—
0.438
133,100
2/0
B
0.419
167,800
3/0
A&A
0.464
167,800
3/0
—
0.492
167,800
3/0
B
0.470
211,600
4/0
A&A
0.522
211,600
4/0
—
0.522
211,600
4/0
B
0.528
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code
Standard Barrel Splice
TYPE YS-L
CRIMP
ELECTRO-TIN
PLATED
HYLINK™ Splice
UL Listed 90° C, Up to 35 kV 
Features & Benefits
•
•
•
•
•
•
•
DIE AND COLOR
CODE INFORMATION
Copper seamless barrel has center stop indentations used to indicate when
wire is fully inserted into each side of the barrel
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Short/standard length barrel is recommended for installation with limited
space requirements
Connectors clearly marked with color coding
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Conductor
Dimensions
Catalog
Number
Code
(B, C)
***
MM²
Outside
Diameter
(O.D.)
YS8CLBOX
8 AWG
10
0.27
Installation Tooling ▲
Mechanical
L
B
1.00
0.44
Dieless
(# of crimps)
Y1MRTC
Y2MR
Y1MRTC (1)
35 ■, 750, 46* Series
Die Number
(# crimps)
Color
Code
▲
Die Index
Wire
Strip
Length
W8CVT (1) X8CRT (1)
U8CRT (1)
Red
49
1/2″
W5CVT (1) X5CRT (1)
U5CRT (1)
Blue
7
7/8″
W4CVT (1) X4CRT (1)
U4CRT (1)
Gray
8
7/8″
U3CRT (1)
White
9
15/16″
MD734R
MD6
OUR840
YS6CLBOX
6 AWG
—
0.29
1.75
0.81
YS5CLBOX
5 AWG
16
0.30
1.90
0.81
YS4CLBOX
4 AWG
—
0.34
1.75
0.81
YS3CL
3 AWG
2 Sol
25
0.38
2.05
0.88
YS2CLBOX
2 AWG
—
0.42
2.00
0.88
W2CVT (1) X2CRT (1)
U2CRT (1)
Brown
10
15/16″
YS1CLBOX
1 AWG
50
0.46
2.06
0.88
W1CVT (1) X1CRT (1) U1CRT1 (1)
Green
11
15/16″
YS25LBOX
1/0 AWG
—
0.51
2.08
0.88
W25VT (2)
Pink
12
15/16″
81K Series (1)
Y1MRTC (2)
—
—
X25RT (2)
U25RT (1)
YS26LBOX
2/0 AWG
70
0.56
2.17
0.94
W26VT (2)
X26RT (2)
U26RT (1)
Black
13
1″
YS27LBOX
3/0 AWG
95
0.62
2.30
1.00
W27VT (2)
X27RT (2)
U27RT (1)
Orange
14
1-1/16″
X28RT (2)
1-1/16″
YS28LBOX
4/0 AWG
—
0.69
2.32
1.00
W28VT (2)
U28RT (1)
Purple
15
YS29LBOX
250 kcmil
120
0.75
2.46
1.06
W29VT (2)
U29RT (1)
Yellow
16
1-1/8″
YS30L
300 kcmil
150
0.81
2.47
1.06
W30VT (2)
U30RT (2)
White
17
1-1/8″
YS31L
350 kcmil
185
0.88
2.60
1.12
W31VT (2)
U31RT (2)
Red
18
1-3/16″
YS32L
400 kcmil
—
0.95
2.74
1.19
W32VT (2)
U32RT (2)
Blue
19
1-1/4″
W34VT (2)
U34RT (2)
Brown
20
1-7/16″
U36RT (2)
Green
22
1-7/16″
YS34L
500 kcmil
240
1.06
3.15
1.38
YS36L
600 kcmil
300
1.18
3.22
1.38
YS38L
700 kcmil
—
1.25
3.22
1.38
YS39L
750 kcmil
—
1.30
3.72
1.62
YS44L
1000 kcmil
500
1.49
4.28
1.88
81K Series (2)
81K Series (3)
▲ See tooling section of this catalog for complete tool and die listings.
* Use PUADP1 adapter with U dies in 46 Series.
** P44RT for use with 46 Series only. PUADP1 adaptor not required.
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
—
—
—
U38RT (2)
Pink
400
1-7/16″
U39RT (2)
Black
24
1-11/16″
P44RT (3)**
White
27
1-15/16″
■ The maximum size for the Y35 is 400 kcmil insulated code cable.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage
stress relief instuctions.
Note: All dimensions shown are for reference only.
C-159
Compression Connections
Copper — Code
Long Barrel Splice
TYPE YS
BEVELED
ENTRY
DIE AND COLOR
CODE INFORMATION
HYLINK™ Splice, Long Barrel
ELECTRO-TIN
PLATED
UL Listed 90° C, Up to 35 kV 
CRIMP
Features & Benefits
•
CRIMP
Copper seamless barrel has center stop indentations used to indicate when
wire is fully inserted into each side of the barrel
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire,
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Barrel is color coded to ensure proper die and installation tooling is selected
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
•
•
•
•
•
Conductor
Catalog
Number
CRIMP
Dimensions
Outside
Diameter
(O.D.)
CRIMP
Installation Tooling ▲
35 ■, 750, 46* Series
Mechanical
Code
(B, C)
mm²
YS8C
8 AWG
10
0.27
1.75
0.78
YS6C
6 AWG
—
0.29
2.38
1.09
YS5C
5 AWG
16
0.30
2.55
1.09
YS4C
4 AWG
—
0.34
2.55
1.09
YS3C
3 AWG / 2 Sol
25
0.38
2.80
1.22
YS2C
2 AWG
35
0.42
2.82
1.22
YS1C
1 AWG
50
0.46
3.07
1.34
YS25
1/0 AWG
—
0.51
3.08
1.34
YS26
2/0 AWG
70
0.56
3.30
1.45
YS27
3/0 AWG
—
0.62
3.30
YS28
4/0 AWG
—
0.69
3.57
L
B
(4) CENTER
WIRE STOPS
Dieless
(# of crimps)
Y1MRTC
81K Series (1)
Y1MRTC
(2)
Y1MRTC
(4)
▲
Die Index
Wire
Strip
Length
MD6
OUR840
Die
Number
(# crimps)
W8CVT (2)
X8CRT (2)
U8CRT (2)
Red
49
7/8
W5CVT (2)
X5CRT (2)
U5CRT (2)
Blue
7
1-3/16
W5CVT (2)
X5CRT (2)
U5CRT (2)
Blue
7
1-3/16
W4CVT (2)
X4CRT (2)
U4CRT (2)
Gray
8
1-3/16
MD734R
Color
Code
—
W3CRT (2)
—
White
9
1-5/16
W2CVT (2)
X2CRT (2)
U2CRT (2)
Brown
10
1-5/16
1-7/16
W1CVT (2)
X1CRT1 (2)
U1CRT1 (2)
Green
11
—
W25VT (4)
X25RT (4)
U25RT (2)
Pink
12
1-7/16
—
W26VT (4)
X26RT (4)
U26RT (2)
Black
13
1-9/16
1.45
—
W27VT (4)
X27RT (4)
U27RT (2)
Orange
14
1-9/16
1.58
—
W28VT (4)
X28RT (4)
U28RT (2)
Purple
15
1-11/16
81K Series (2)
YS29
250 kcmil
120
0.75
3.58
1.58
—
W29VT (4)
—
U29RT (2)
Yellow
16
1-11/16
YS30
300 kcmil
150
0.81
4.34
1.95
—
W30VT (4)
—
U30RT (4)
White
17
2-1/16
YS31
350 kcmil
185
0.88
4.35
1.95
—
W31VT (4)
—
U31RT (4)
Red
18
2-1/16
YS32
400 kcmil
—
0.95
4.62
2.08
—
W32VT (4)
—
U32RT (4)
Blue
19
2-3/16
81K Series (3)
YS34
500 kcmil
240
1.06
4.91
2.20
—
W34VT (4)
—
U34RT (4)
Brown
20
2-5/16
YS36
600 kcmil
300
1.18
5.85
2.63
—
—
—
U36RT (4)
Green
22
2-3/4
—
—
—
U39RT (4)
Black
24
2-15/16
—
—
—
P44RT (6)
White
27
3-1/16
81K Series (4)
YS39
750 kcmil
—
1.30
6.38
2.81
YS44
1000 kcmil
500
1.49
6.55
2.94
YS46
1500 kcmil
—
1.84
7.01
3.13
—
—
—
—
P46RT (6)
Green
31
3-1/4
YS48
2000 kcmil
—
2.12
7.57
3.27
—
—
—
—
† L48RT (4)
Brown
34
3-3/8
 Not color coded.
* Use PUADP1 adapter with U dies in 46 Series.
** P44RT for use with 46 Series tooling only. PUADP1
adapter not required.
C-160
*** The MM conductor sizes listed are the recommendations
for Class 2 conductor.
■ The maximum size for the Y35 is 400 kcmil.
▲ See tooling section of this catalog for complete tool and
die listings
2
♦ For applications greater than 2000 Volts consult cable
manufacturer for voltage stress relief instructions.
† Requires 60 Ton Series with L48RT die set.
Note: All dimensions shown are for reference only.
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code
Tapered Ends, Standard Barrel Splice
TYPES YS-T, YSP-T
HYLINK™ High Voltage, Tapered Ends
CRIMPING
INFORMATION
ELECTRO-TIN
PLATED
UL Listed 90° C, Up to 35 kV 
Types YS-T and YSP-T seamless high conductivity copper electro-tin plated
compression HYLINK™ high voltage splices with standard barrel and tapered ends
are ideally suited for higher voltage applications from 5 kV through 35 kV.
CRIMP
TAPERED
END
Features & Benefits
•
•
•
•
•
•
•
•
•
Copper seamless barrel is designed with tapered ends per EEI Standard
TD160, indicating use on voltages 5kV through 35kV; this aids in preventing
corona emission and simplifies taping for lower installation cost
Barrel also features an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damage of the wire strands during
insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Short/standard length barrel is recommended for installations with limited
space requirements
Type YS-T barrel has center stop indentations used to indicate when wire is
fully inserted into each side of the barrel
Type YSP-T barrel has a center plug permanently brazed in place; this
plug prevents oil within oil filled conductor from passing through the splice
connector and is also an indication when the wire is fully inserted into each
side of the barrel
Connectors are clearly marked with color coding to ensure proper die and
installation tooling is selected
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
Catalog Number
YS-T
YS6CT
YS4CT
YS2CT
YS1CT
YS25T
YS26T
YS28T
YS29T
YS30T
YS31T
YS34T
YS39T
YSP-T
—
YSP4CT
YSP2CT
YSP1CT
YSP25T
YSP26T
YSP28T
YSP29T
YSP30T
YSP31T
YSP34T
YSP39T
Code
Conductors
(B, C)
6 AWG
4 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
500 kcmil
750 kcmil
Dimensions
B
0.90
0.90
0.98
0.97
0.98
1.04
1.13
1.21
1.22
1.32
1.68
2.00
L
2.16
2.16
2.34
2.31
2.35
2.47
2.67
2.85
2.87
3.09
3.86
4.60
BRAZED CENTER
OIL STOP PLUG
(TYPE YSP-T)
CENTER OIL STOP
YS-T
YSP-T
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
Installation Tooling- Nest/Indentor ▲
Y34B
35, 750 Series,
35, 750,
Y34PR
Y34PR Indentor
46* Series
Die Index ▲
Indentor
Y35P3 Adaptor
Die Number
(# of crimps per end)
Nest Die
Nest Die
B6CD
U6CD1
U5CRT (2)
7
B4CD
U4CD1
U4CRT (2)
8
B2CD
U2D1
U2CRT (2)
10
B1CD
U1D1
U1CRT1 (2)
11
B25D
U25D1
U25RT (2)
12
B26D
U26D1
U26RT (2)
13
B28D
U28D1
U28RT (2)
15
B29D
U29D1
U29RT (2)
16
B30D
U30D1
U30RT (4)
17
B31D
U31D1
U31RT (4)
18
No Die Needed
U34D1
U34RT (4)
20
—
—
U39RT (4)
24
* Use adapter PUADP1 with U Dies in 46 Series. 46 Series uses the same nest indentor
and adapter as the 35 and 750 Series, but with the PUADP1 adapter.
** A 0.06 radius at each end is used for sizes 6-27.
■ The maximum size for the 35 Series is 400 kcmil.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
CRIMP
(4) CENTER
WIRE STOPS
(TYPE YS-T)
No. of Indent
Wire Strip
Length
1
1
1
1
1
1
1
1
2
2
2
2
15/16
15/16
1
1
1-3/32
1-3/32
1-3/16
1-3/32
1-5/16
1-3/5
1-3/4
2-1/8
▲ See tooling section of this catalog for complete tool and die listings.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage
stress relief instructions.
Note: All dimensions shown are for reference only.
C-161
Copper Compression Flex Splice
Standard Barrel
Compression Connections
TYPES YSV-LFX, YS-LFX
HYLINK™
UL Listed 90° C, Up to 35 kV 
Types YSV-LFX and YS-LFX standard barrel splices for flex conductor
accommodate a wide range of conductor types. Feature an internal chamfer at
wire entry site to provide a smooth insertion of wire. UL486A-486B Listed and CSA
Certified; UL Listed 90°C, up to 35kV.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Connector: Uninsulated copper compression splice made from seamless
copper tubing
Connection: The connection made is irreversible and maintenance free
UL486A-486B Listed and CSA Certified
Temperature and Voltage Rating: UL Listed 90°C, up to 35kV
Conductor Accommodate Types: *See table for specifics
Code Copper Wire: Class B (Concentric, Compressed, Compact) or Class C
Solid Copper Wire
Flexible Copper Wire Classes
Metric Class 2: Metric wire stranding
Connectors are tin plated unless otherwise specified. Other plating suffixes:
Nickel (NK), Silver (SV), Tin-Zinc (TZ), Bare (BR)
Connectors are clearly marked with wire size, die index, color code and crimp
location bands
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire
Short/Standard/Light Duty Barrel is recommended for installations with limited
space requirements
In order to obtain a UL Listing and CSA Certification, BURNDY certifies its
products using the BURNDY Engineered System. BURNDY connectors can
receive a UL Listing and CSA Certification with other crimp tool manufacturers
installation tools
Accessories
•
•
•
•
•
C-162
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
Figure 1
Figure 2
www.burndy.com
1-800-346-4175 (US)
Copper Compression Flex Splice
Standard Barrel
Compression Connections
TYPES YSV-LFX, YS-LFX
HYLINK™
UL Listed 90° C, Up to 35 kV 
Types YSV-LFX and YS-LFX standard barrel splices for flex conductor
accommodate a wide range of conductor types. Feature an internal chamfer at
wire entry site to provide a smooth insertion of wire. UL486A-486B Listed and CSA
Certified; UL Listed 90°C, up to 35kV.
▲See Copper Flex Standard Barrel Splice Tooling Table and Instructions in this section
for complete tool and die listing information.
Catalog Number
YS8CLBOX
YSV6CLFX
YSV4CLFX
YSV3CLFX
YSV2CLFX
YSV1CLFX
YSV25LFX
YSV26LFX
YSV27LFX
YSV28LFX
YSV29LFX
YS30LFX
Figure
#
1
Code
Conductor
(B/C)
Flex Conductor
(G, H, I, K, M, DLO)
Metric
Conductor
(MM2)
Color
Code
Die Index
#8 AWG
#6 AWG
#4 AWG
#3 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
—
#8 AWG G,H,I,K,M,DLO
#6 AWG G,H,I,K,M,DLO
#4 AWG G,H,I,K,M,DLO
#3 AWG G,H,I,K,M,DLO
#2 AWG G,H,I,K,M,DLO
#1 AWG G,H,I,K,M,DLO
1/0 AWG G,H,I,K,M,DLO
2/0 AWG G,H,I,K,M,DLO
3/0 AWG G,H,I,K,M,DLO
4/0 AWG G,H,I,K,M,DLO
4/0 AWG G,H,I,K,M,DLO
250 kcmil G,H
250 kcmil I,K,M
262 DLO
300 kcmil G,H,I,K,M
313 DLO
350 kcmil G,H,I,K,M
373 DLO
500 kcmil G&H
444 DLO
500 kcmil H,I,K,
550 kcmil G,H,I
535 DLO
650 kcmil G
646 DLO
750 kcmil G,H,I
777 DLO
10
16
—
—
35
—
50
70
95
120
—
—
Red
Blue
Gray
White
Brown
Green
Pink
Black
Orange
Purple
Yellow
Yellow
49
7
8
9
10
11
12
13
14
15
16
16
Outside
Diameter
(OD)
0.27
0.31
0.38
0.42
0.46
0.51
0.56
0.63
0.70
0.77
0.80
0.81
150
White
17
185
Red
240
YS31LFX
—
YS32LFX
—
YS34LFX
—
YS36LFX
2
—
YS38LFX
—
YS40LFX
—
YS44LFX
—
Figure 1
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Dimensions
Wire Strip
Length
Barrel
Length (B)
Overall
Length (L)
0.44
0.78
0.84
0.84
0.84
0.84
0.89
0.89
0.89
0.89
0.89
1.02
1.00
1.75
2.05
2.00
2.06
2.08
2.17
2.17
2.17
2.17
2.17
2.47
1/2
7/8
7/8
1
1
1
1
1
1-1/8
1-1/8
1-1/8
1-1/8
0.88
1.08
2.60
1-1/4
18
0.95
1.14
2.74
1-1/4
Blue
19
1.06
1.33
3.15
1-1/2
—
Brown
20
1.19
1.31
3.22
1-1/2
300
Pink
L99
1.25
1.31
3.22
1-1/2
400
Black
24
1.35
1.56
3.75
1-5/8
500
Yellow
L115
1.50
1.81
4.28
2
Figure 2
C-163
Compression Connections
Catalog
Number
Type
Wire Size
Copper
Color Code
and Die Index
Number
Copper Flex Standard Barrel Splice Tooling Table
Mechanical/Ratchet (Dedicated Die or Requiring Dies)
Mechanical & Ratchet
Dies Required (# Crimps)
MD6 and MD7
Series
OUR840
*Due to handle force
not recommended
*Due to handle force
not recommended
Mechanical & Ratchet
Dedicated Die Tools # Crimps
MY28 and
MY29
Series
MRC840
MRE1022B
Y8MRB1
Y10D
Y1022
Y122CMR
Y1MRTC
YS8CLBOX
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol
#8 Sol
RED 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
—
1 CRIMP
1 CRIMP
YSV6CLFX
#6 AWG
B,C,G,H,I,K,M
DLO
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
—
1 CRIMP
1 CRIMP
YSV4CLFX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YSV3CLFX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (1)
—
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YSV2CLFX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
—
2 CRIMPS
2 CRIMPS
YSV1CLFX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (1)
W1CRT1 (1)
W1CVT (1)
X1CRT1 (1)
1 CRIMP
1 CRIMP
—
—
—
YSV25LFX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YSV26LFX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YSV27LFX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (3)
W27RT (2)
W27VT (2)
X27RT (3)
W27RT (2)*
W27VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YSV28LFX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
—
—
—
YSV29LFX
4/0 AWG
G,H,I,K,M
DLO
250 kcmil
B,C
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
—
—
—
—
YS30LFX
250 kcmil
G, H
YELLOW 16
X29RT (4)
W29RT (2)*
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
—
—
—
—
—
YS31LFX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30RT (2)*
W30VT (2)
—
—
—
—
—
—
YS32LFX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31RT (2)*
W31VT (2)
—
—
—
—
—
—
YS34LFX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32RT (2)*
W32VT (2)
—
—
—
—
—
—
*Due to handle force not recommended.
C-164
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Standard Barrel Splice Tooling Table
Hydraulic Requiring Dies and Dieless
Catalog
Number
Type
Wire Size
Copper
Color Code
and Die Index
Number
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YS8CLBOX
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol
#8 Sol
RED 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT
(1)
U8CRT
(1)
—
1 CRIMP
—
YSV6CLFX
#6 AWG
B,C,G,H,I,K,M
DLO
#6 Str
#6 Sol
BLUE 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT
(1)
U5CRT
(1)
—
1 CRIMP
—
YSV4CLFX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT
(1)
U4CRT
(1)
—
1 CRIMP
—
YSV3CLFX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (1)
U3CRT (1)
U3CRT (1)
U3CRT (1)
—
1 CRIMP
—
YSV2CLFX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT
(1)
U2CRT
(1)
—
1 CRIMP
1 CRIMP
YSV1CLFX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (1)
W1CRT1 (1)
W1CVT (1)
U1CRT1 (1)
U1CRT1
(1)
U1CRT1
(1)
—
1 CRIMP
1 CRIMP
YSV25LFX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT
(1)
U25RT
(1)
—
1 CRIMP
1 CRIMP
YSV26LFX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT
(1)
U26RT
(1)
—
1 CRIMP
1 CRIMP
YSV27LFX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (3)
W27RT (2)
W27VT (2)
U27RT (1)
U27RT
(1)
U27RT
(1)
—
1 CRIMP
1 CRIMP
YSV28LFX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT
(1)
U28RT
(1)
L28RT
(1)
1 CRIMP
1 CRIMP
YSV29LFX
4/0 AWG
G,H,I,K,M
DLO
250 kcmil
B,C
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT
(1)
U29RT
(1)
L29RT
(1)
1 CRIMP
1 CRIMP
YS30LFX
250 kcmil
G, H
YELLOW 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT
(1)
U29RT
(1)
L30RT
(1)
1 CRIMP
1 CRIMP
YS31LFX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30RT (2)
W30VT (2)
U30RT (2)
U30RT
(2)
U30RT
(2)
L31RT
(1)
1 CRIMP
1 CRIMP
YS32LFX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT
(2)
U31RT
(2)
L32RT
(1)
1 CRIMP
1 CRIMP
YS34LFX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT
(2)
U32RT
(2)
L34RT
(1)
1 CRIMP
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-165
Compression Connections
Catalog
Number
Type
Wire Size
Copper
Color Code
and Die Index
Number
Copper Flex Standard Barrel Splice Tooling Table
Hydraulic Requiring Dies and Dieless
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YS36LFX
500 kcmil
G,H
444 DLO
BROWN 20
—
U34RT (2)
U34RT
(2)
U34RT
(2)
L36RT
(1)
1 CRIMP
1 CRIMP
YS38LFX
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
PINK L99
—
U38XRT (2)
U38XRT
(2)
U38XRT
(2)
L38RT
(1)
1 CRIMP
1 CRIMP
YS40LFX
650 kcmil
G
646 DLO
BLACK 24
—
U39RT (2)
U39RT (2)
U39RT (2)
L40RT
(1)
2
OVERLAPPING
CRIMPS*
1 CRIMP
YS44LFX
750 kcmil
G,H,I
777 DLO
YELLOW L115
—
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT
(2)
2
OVERLAPPING
CRIMPS*
1 CRIMP
*Some catalog numbers require overlapping crimps when using the 81K or 4PC series of installation tooling. Please refer to the overlapping crimps image below. Overlap each consecutive
crimp so that the completed installation of all overlapping crimps covers the entire crimp zone.
C-166
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Standard Barrel Splice
Installation Instructions
Installation Instructions
CATALOG NUMBER DESIGNATIONS
Installation instructions help the installer understand proper wire preparation,
proper insertion requirements, crimp zone location, individual crimp location,
crimp order and crimp direction, to ensure safe and reliable wire connections.
UL Listing and CSA Certification are only valid when using the BURNDY®
Engineered System and following BURNDY Installation Instructions.
YS8CLBOX
YSV6CLFX
YSV4CLFX
YSV3CLFX
YSV2CLFX
YSV1CLFX
YSV25LFX
YSV26LFX
YSV27LFX
YSV28LFX
YSV29LFX
Copper Flex Standard Barrel Splice Installation Steps:
1.
Select the appropriate connector based on:
Wire Material
Wire Construction
Wire Size
2.
Strip the insulation to the appropriate wire strip length, based on the
table’s Wire Strip Length recommendation for the selected connector.
Due to tolerances in the connector, wire strip length, and insulation
stripping tools, this range may be 0” - 1/4”. The exposed wire, also known
as a “shiner”, has no performance impact on the connection and there is
no wire exposure requirement by BURNDY.
3.
As a best practice, wire brush the bare conductor to remove any oxides.
DO NOT wire brush tin-plated connectors.
4.
Insert the conductor into the barrel until flush against the conductor stops
halfway into the splice connector.
5.
Apply the proper number of crimps specified by the appropriate
illustration for the side with conductor inserted.
6.
*Some catalog numbers require overlapping crimps when using the
81K or 4PC series of installation tooling. Please refer to the overlapping
crimps image. Overlap each consecutive crimp so that the completed
installation of overlapping crimps covers the entire crimp zone.
7.
Use the same steps 2-6 for the other side of the splice.
8.
Once all crimps have been completed, the connection can be easily
inspected for proper installation with the die/indicia embossment.
CATALOG NUMBER DESIGNATIONS
YS30LFX
YS31LFX
YS32LFX
YS34LFX
YS36LFX
YS38LFX
YS40LFX*
YS44LFX*
NOTE: Illustrations show black bands however this is just a representation of
the crimp zones. See individual connector for actual crimp band color.
Example: YSV26LFX
Go to the YSV26LFX Catalog Number Designation for 2/0 AWG G,H,I,K,M or DLO.
Confirm the Tool (750 Series for this example).
Confirm the Die Set Needed (U26RT for this example)
Confirm the Number of Crimps Necessary (1 each side for this example)
For proper crimp placement refer to the image on this page corresponding to the number of crimps.
The BURNDY® Engineered System:
Splice
1-800-465-7051 (Canada)
1-603-647-5299 (International)
750 Series Tool
Die Set
Completed Crimp Installation
C-167
Compression Connections
Copper Compression Flex Splice
Long Barrel
TYPES YSV-FX, YS-FX
HYLINK™
UL Listed 90° C, Up to 35 kV 
Types YSV-FX and YS-FX long barrel splices for flex conductor accommodate
a wide range of conductor types. Feature an internal chamfer at wire entry site to
provide a smooth insertion of wire. UL486A-486B Listed and CSA Certified; UL
Listed 90°C, up to 35kV.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Connector: Uninsulated copper compression splice made from seamless
copper tubing
Connection: The connection made is irreversible and maintenance free
UL486A-486B Listed and CSA Certified
Temperature and Voltage Rating: UL Listed 90°C, up to 35kV
Conductor Accommodate Types: *See table for specifics
Code Copper Wire: Class B (Concentric, Compressed, Compact) or Class C
Solid Copper Wire
Flexible Copper Wire Classes
Metric Class 2: Metric wire stranding
Connectors are tin plated unless otherwise specified. Other plating suffixes:
Nickel (NK), Silver (SV), Tin-Zinc (TZ), Bare (BR)
Connectors are clearly marked with wire size, die index, color code and crimp
location bands
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire
Long barrel allows an increased number of crimps, increasing the mechnical
strength of the connection
In order to obtain a UL Listing and CSA Certification, BURNDY certifies its
products using the BURNDY Engineered System. BURNDY connectors can
receive a UL Listing and CSA Certification with other crimp tool manufacturers
installation tools
Accessories
•
•
•
•
•
C-168
Figure 1
Figure 2
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression Flex Splice
Long Barrel
TYPES YSV-FX, YS-FX
HYLINK™
UL Listed 90° C, Up to 35 kV 
Types YSV-FX and YS-FX long barrel splices for flex conductor accommodate
a wide range of conductor types. Feature an internal chamfer at wire entry site to
provide a smooth insertion of wire. UL486A-486B Listed and CSA Certified; UL
Listed 90°C, up to 35kV.
▲See Copper Flex Long Barrel Splice Tooling Table and Instructions in this section for
complete tool and die listing information.
Catalog Number Figure
#
Code
Conductor
(B/C)
Flex Conductor
(G, H, I, K, M, DLO)
Metric
Conductor
(MM2)
Color
Code
Die Index
YS8C
YSV6CFX
YSV4CFX
YSV3CFX
YSV2CFX
YSV1CFX
YSV25FX
YSV26FX
YSV27FX
YSV28FX
YSV29FX
YS30FX
#8 AWG
#6 AWG
#4 AWG
#3 AWG
#2 AWG
#1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
—
#8 AWG G,H,I,K,M,DLO
#6 AWG G,H,I,K,M,DLO
#4 AWG G,H,I,K,M,DLO
#3 AWG G,H,I,K,M,DLO
#2 AWG G,H,I,K,M,DLO
#1 AWG G,H,I,K,M,DLO
1/0 AWG G,H,I,K,M,DLO
2/0 AWG G,H,I,K,M,DLO
3/0 AWG G,H,I,K,M,DLO
4/0 AWG G,H,I,K,M,DLO
4/0 AWG G,H,I,K,M,DLO
250 kcmil G,SH
250 kcmil I,K,M,
262 DLO
300 kcmil G,H,I,K,M
313 DLO
350 kcmil G,H,I,K,M
373 DLO
500 kcmil G&H
444 DLO
500 kcmil H,I,K
550 kcmil G,H,I
535 DLO
650 kcmil G
646 DLO
750 kcmil G,H,I
777 DLO
10
16
—
—
35
—
50
70
95
120
—
—
Red
Blue
Gray
White
Brown
Green
Pink
Black
Orange
Purple
Yellow
Yellow
49
7
8
9
10
11
12
13
14
15
16
16
Outside
Diameter
(OD)
0.27
0.31
0.38
0.42
0.46
0.51
0.56
0.63
0.70
0.77
0.80
0.81
150
White
17
185
Red
240
1
YS31FX
—
YS32FX
—
YS34FX
—
YS36FX
2
—
YS38FX
—
YS40FX
—
YS44FX
—
Figure 1
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Dimensions
Wire Strip
Length
Barrel
Length (B)
Overall
Length (L)
0.78
1.09
1.22
1.22
1.34
1.34
1.45
1.45
1.45
1.45
1.45
1.95
1.75
2.53
2.80
2.82
3.06
3.08
3.30
3.30
3.30
3.30
3.30
4.34
7/8
1-1/4
1-1/4
1-3/8
1-1/2
1-1/2
1-5/8
1-5/8
1-5/8
1-5/8
1-5/8
2-1/8
0.88
1.95
4.35
2-1/8
18
0.95
2.08
4.62
2-1/4
Blue
19
1.06
2.20
4.91
2-1/4
—
Brown
20
1.19
2.63
5.85
2-3/4
300
Pink
L99
1.25
2.75
6.10
2-7/8
400
Black
24
1.35
2.88
6.38
3
500
Yellow
L115
1.50
2.94
6.53
3-1/8
Figure 2
C-169
Compression Connections
Catalog
Number
Type
Wire Size
Copper
Color Code
and Die Index
Number
Copper Flex Long Barrel Splice Tooling Table
Mechanical/Ratchet (Dedicated Die or Requiring Dies)
Mechanical & Ratchet
Dies Required (# Crimps)
MD6 and MD7
Series
OUR840
*Due to handle force
not recommended
*Due to handle force
not recommended
Mechanical & Ratchet
Dedicated Die Tools # Crimps
MY28 and
MY29
Series
MRC840
MRE1022B
Y8MRB1
Y10D
Y1022
Y122CMR
Y1MRTC
YS8C
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol
#8 Sol
RED 49
X8CRT (2)
W8CRT (2)
W8CVT (2)
X8CRT (2)
W8CRT (2)
W8CVT (2)
2 CRIMPS
2 CRIMPS
—
2 CRIMPS
2
CRIMPS
YSV6CFX
#6 AWG
B,C,G.H.I.K.M
DLO
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
2 CRIMPS
2 CRIMPS
—
1 CRIMP
1 CRIMP
YSV4CFX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
X4CRT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4
CRIMPS
YSV3CFX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (2)
W3CRT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4
CRIMPS
YSV2CFX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
X2CRT (2)
2 CRIMPS
2 CRIMPS
—
4 CRIMPS
4
CRIMPS
YSV1CFX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (2)
W1CRT1 (2)
W1CVT (2)
X1CRT1 (2)
2 CRIMPS
2 CRIMPS
—
—
—
YSV25FX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YSV26FX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (4)
W26RT (4)
W26VT (4)
X26RT (4)
W26VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YSV27FX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (4)
W27RT (4)
W27VT (4)
X27RT (4)
W27VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YSV28FX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28VT (4)*
2 CRIMPS
4 CRIMPS
—
—
—
YSV29FX
4/0 AWG
G,H,I,K,M
DLO
250 kcmil
B,C
YELLOW 16
X29RT (8)
W29RT (4)
W29VT (4)
X29RT (8)
W29VT (4)*
2 CRIMPS
—
—
—
—
YS30FX
250 kcmil
G, H
YELLOW 16
X29RT (4)
W29RT (4)*
W29VT (4)
X29RT (8)
W29VT (4)*
—
—
—
—
—
YS31FX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30VT (4)
—
—
—
—
—
—
YS32FX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31VT (4)
—
—
—
—
—
—
YS34FX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32VT (4)
—
—
—
—
—
—
*Due to handle force not recommended.
C-170
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Long Barrel Splice Tooling Table
Hydraulic Requiring Dies and Dieless
Catalog
Number
Type
Wire Size
Copper
Color Code
and Die Index
Number
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YS8C
#8 AWG
B,C,G,H,I,K,M
DLO
#6 Sol
#8 Sol
RED 49
X8CRT (2)
W8CRT (2)
W8CVT (2)
U8CRT
(2)
U8CRT
(2)
U8CRT
(2)
—
1 CRIMP
—
YSV6CFX
#6 AWG
B,C,G,H,I,K,M
DLO
#6 Str
#6 Sol
BLUE 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT
(2)
U5CRT
(2)
U5CRT
(2)
—
1 CRIMP
—
YSV4CFX
#4 AWG
B,C,G,H,I,K,M
DLO
GRAY 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
U4CRT
(2)
U4CRT
(2)
U4CRT
(2)
—
1 CRIMP
—
YSV3CFX
#3 AWG
B,C,G,H,I,K,M
DLO
WHITE 9
W3CRT (2)
U3CRT (2)
U3CRT (2)
U3CRT (2)
—
2 CRIMPS
—
YSV2CFX
#2 AWG
B,C,G,H,I,K,M
DLO
BROWN 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
U2CRT
(2)
U2CRT
(2)
U2CRT
(2)
—
2 CRIMPS
1 CRIMP
YSV1CFX
#1 AWG
B,C,G,H,I,K,M
DLO
GREEN 11
X1CRT1 (2)
W1CRT1 (2)
W1CVT (2)
U1CRT1
(2)
U1CRT1
(2)
U1CRT1
(2)
—
2 CRIMPS
1 CRIMP
YSV25FX
1/0 AWG
B,C,G,H,I,K,M
DLO
PINK 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT
(2)
U25RT
(2)
U25RT
(2)
—
2 CRIMPS
1 CRIMP
YSV26FX
2/0 AWG
B,C,G,H,I,K,M
DLO
BLACK 13
X26RT (4)
W26RT (4)
W26VT (4)
U26RT
(2)
U26RT
(2)
U26RT
(2)
—
2 CRIMPS
1 CRIMP
YSV27FX
3/0 AWG
B,C,G,H,I,K,M
DLO
ORANGE 14
X27RT (6)
W27RT (4)
W27VT (4)
U27RT
(2)
U27RT
(2)
U27RT
(2)
—
2 CRIMPS
1 CRIMP
YSV28FX
4/0 AWG
B,C,G,H,I,K,M
DLO
PURPLE 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT
(2)
U28RT
(2)
U28RT
(2)
L28RT
(1)
2 CRIMPS
1 CRIMP
YSV29FX
4/0 AWG
G,H,I,K,M
DLO
250 kcmil
B,C
YELLOW 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT
(2)
U29RT
(2)
U29RT
(2)
L29RT
(1)
2 CRIMPS
1 CRIMP
YS30FX
250 kcmil
G, H
YELLOW 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT
(2)
U29RT
(2)
U29RT
(2)
L30RT
(1)
2 CRIMPS
1 CRIMP
YS31FX
250 kcmil
I,K,M
262 DLO
WHITE 17
W30RT (4)
W30VT (4)
U30RT
(4)
U30RT
(4)
U30RT
(4)
L31RT
(1)
2 CRIMPS
1 CRIMP
YS32FX
300 kcmil
G,H,I,K,M
313 DLO
RED 18
W31RT (4)
W31VT (4)
U31RT
(4)
U31RT
(4)
U31RT
(4)
L32RT
(1)
2 CRIMPS
1 CRIMP
YS34FX
350 kcmil
G,H,I,K,M
373 DLO
BLUE 19
W32RT (4)
W32VT (4)
U32RT
(4)
U32RT
(4)
U32RT
(4)
L34RT
(1)
2 CRIMPS
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-171
Compression Connections
Catalog
Number
Type
Wire Size
Copper
Color Code
and Die Index
Number
Copper Flex Long Barrel Splice Tooling Table
Hydraulic Requiring Dies and Dieless
Hydraulic Tools - Dies Required
(# Crimps)
Hydraulic Tools - Dieless
MD6, 600,
500 Series
750,
35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60
Series
81K
4PC
Series
644
444
Series
YS36FX
500 kcmil
G,H
444 DLO
BROWN 20
—
U34RT (4)
U34RT
(4)
U34RT
(4)
L36RT
(1)
2 CRIMPS
1 CRIMP
YS38FX
500 kcmil
H,I,K
550 kcmil
G,H,I
535 DLO
PINK L99
—
U38XRT (4)
U38XRT
(4)
U38XRT
(4)
L38RT
(2)
2 CRIMPS
1 CRIMP
YS40FX
650 kcmil
G
646 DLO
BLACK 24
—
U39RT (4)
U39RT (4)
U39RT (4)
L40RT
(1)
3 CRIMPS
1 CRIMP
YS44FX
750 kcmil
G,H,I
777 DLO
YELLOW L115
—
U44XRT (4)
U44XRT (4)
U44XRT (4)
P44XRT (4)
L44RT
(2)
3 CRIMPS
1 CRIMP
C-172
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Flex Long Barrel Splice
Installation Instructions
Installation Instructions
CATALOG NUMBER DESIGNATIONS
Installation instructions help the installer understand proper wire preparation, proper
insertion requirements, crimp zone location, individual crimp location, crimp order
and crimp direction, to ensure safe and reliable wire connections. UL Listing and
CSA Certification are only valid when using the BURNDY® Engineered System and
following BURNDY Installation Instructions.
YS8C
YSV6CFX
YSV4CFX
YSV3CFX
YSV2CFX
YSV1CFX
YSV25FX
YSV26FX
YSV27FX
YSV28FX
YSV29FX
Copper Flex Long Barrel Splice Installation Steps:
1.
Select the appropriate connector based on:
Wire Material
Wire Construction
Wire Size
2.
Strip the insulation to the appropriate wire strip length, based on the table’s
Wire Strip Length recommendation for the selected connector. Due to
tolerances in the connector, wire strip length, and insulation stripping tools,
this range may be 0” - 1/4”. The exposed wire, also known as a “shiner”, has
no performance impact on the connection and there is no wire exposure
requirement by BURNDY.
3.
As a best practice, wire brush the bare conductor to remove any oxides. DO
NOT wire brush tin-plated connectors.
4.
Insert the conductor into the barrel until flush against the conductor stops
halfway into the splice connector.
5.
Apply the proper number of crimps specified by the appropriate illustration for
the side with conductor inserted.
6.
Use the same steps 2-5 for the other side of the splice.
7.
Once all crimps have been completed, the connection can be easily inspected
for proper installation with the die/indicia embossment.
CATALOG NUMBER DESIGNATIONS
YS30FX
YS31FX
YS32FX
YS34FX
YS36FX
YS38FX
YS40FX
YS44FX
NOTE: Illustrations show black bands however this is just a representation of the
crimp zones. See individual connector for actual crimp band color.
Example: YSV26FX
Go to the YSV26FX Catalog Number Designation for 2/0 AWG G,H,I,K,M or DLO.
Confirm the Tool (750 Series for this example).
Confirm the Die Set Needed (U26RT for this example)
Confirm the Number of Crimps Necessary (2 each side for this example)
For proper crimp placement refer to the image on this page corresponding to the number of crimps.
The BURNDY® Engineered System:
Splice
1-800-465-7051 (Canada)
1-603-647-5299 (International)
750 Series Tool
Die Set
Completed Crimp Installation
C-173
Compression Connections
Copper — Code / Flex — In Line Splice Kit
Standard Barrel — with Inspection Window
TYPE YS-TC
HYSPLICE™ In-Line Splice Kits
Standard Barrel, with Inspection Window
Type YS-TC kits are for splicing cables and covering the connection with clear heat
shrink. Splices are constructed freom seamless, high conductivity electrolytic copper
tubing for maximum conductivity and tin-plated to resist corrosion. Each YS-TC splice
is provided with inspection holes and cable stops. The YS-TC family also features the
BURNDY Engineered System of coordinated tools and dies.
Features & Benefits
•
•
•
•
•
•
•
Each splice kit includes one YS-TC compression splice connector and heat
shrink
The YS-TC type compression splice connector provided in the kit is UL Listed
in accordance with UL 486A-486B - Wire Connectors; UL Listed 90°C up to
35kV
Barrels have 2 inspection windows on each side to allow for visual verification
that the wire has been fully inserted prior to crimping the splice
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Short/standard length barrel is recommended for installations with limited
space requirements and meet the exact UL testing requirements as long
barrel connectors so performance of the connection is not compromised
Connectors clearly marked with color coding
Plastic
Bag/Kit
Accessories
•
•
•
•
•
C-174
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — In Line Splice Kit
Standard Barrel — with Inspection Window
TYPE YS-TC (Continued)
HYREDUCER™ In-Line Standard Barrel
Splice Kits with Inspection Window
Plastic
Bag/Kit
Clear
Heat Shrink Kit
Catalog Number
YS44FXLTCKITC
YS39LTCKITC
YS38FXLTCKITC
YS34LTCKITC
YS34FXLTCKITC
YS31LTCKITC
YS29FXLTCKITC
YS28LTCKITC
YS26LTCKITC
YS26FXLTCKITC
YS25LTCKITC
YS25FXLTCKITC
YS2CLTCKITC
YS2CFXLTCKITC
YS4CFXLTCKITC
YS6CFXLTCKITC
YS8CFXLTCKITC
Wire Size
AWG
mm²
750 kcmil G,H
500 mm²
DLO 777 (1925/24)
Class 5
750 kcmil
—
Code
500 kcmil H,I,K
300 mm²
550 kcmil G,H,I
Class 5
DLO 535 (1325/24)
500 kcmil
240 mm²
Code
Class 2
350 kcmil G,H,I,K,M
240 mm²
DLO 373 (925/24)
Class 2
350 kcmil
185 mm²
Code
Class 2
250 kcmil Flex
4/0 AWG G,H,I,K,M
—
DLO (550/24)
4/0 AWG
—
Code
2/0 AWG
70 mm²
Code
2/0 AWG G,H,,K,M
70 mm²
DLO (325/24)
Class 5
1/0 AWG Code
—
1/0 AWG G,H,I,K,M
50 mm²
DLO (275/24)
Class 5
1/0 AWG
#2 AWG
35 mm²
Code
Class 5
#2 AWG G,H,I,K,M
35 mm²
DLO (150/24)
Class 5
#4 AWG G,H,I,K,M
DLO (105/24)
—
#4 AWG
#6 AWG G,H,I,K,M
16 mm²
DLO (61/24)
Class 5 or Class 2
#6 AWG
#8 AWG G,H,I,K,M
DLO (37/24)
—
#8 AWG, #6 SOL, #8 SOL
Barrel Type
Connector
Dimensions
Barrel
Length
Color Code
B
L
Die Index
Wire Strip Length
Standard
1.90
4.30
Yellow
L115
1.96
Standard
1.62
3.68
Black
23
1.67
Standard
1.71
3.87
Pink
L99
1.77
Standard
1.56
3.51
Brown
20
1.60
Standard
1.56
3.51
Blue
19 or L80
1.60
Standard
1.39
3.10
Red
17
1.42
Standard
1.36
2.98
Yellow
16
1.38
Standard
1.23
2.69
Purple
15
1.24
Standard
1.16
2.62
Black
13
1.10
Standard
1.09
2.41
Black
13
1.10
Standard
1.04
2.37
Pink
12
1.00
Standard
1.04
2.18
Pink
12
1.00
Standard
0.82
1.88
Brown
10
0.78
Standard
0.82
1.73
Brown
10
0.78
Standard
0.74
1.69
Gray
8
0.71
Standard
0.73
1.60
Blue
7 or 24
0.70
Standard
0.65
1.48
Red
49
0.62
* Clear Heatshrink – UL224 VW1 Listed – passes TELCORDIA GR-347-CORE Abrasion and Cut Test.
(Up to 750 kcmil Class B code cable. Contact factory for 750 flex cable applications.)
Note: All dimensions shown are for reference only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-175
Compression Connections
Aluminum / Copper Compression
HYLINK™ Aluminum Splices
TYPE YS-A
Die and Color Code
Information
HYLINK™ Aluminum Splices
Electro-Tin
Plated
UL Listed 90° C, Up to 35 kV 
Type YS-A is a high conductivity aluminum tin-plated compression butt splice for use
on all combinations of aluminum to aluminum, aluminum to copper, and copper to
copper conductor combinations.
CRIMP
They are designed to accommodate conductors from #12 stranded through 1000
kcmil in standard and heavy duty applications. Prefilled with PENETROX™ oxide
inhibiting compounds and assembled with color-coded end caps, the connectors
provide a permanent trouble-free electrical splice with flexibility and low installed cost.
Color Coded
End Caps
(4) Center
Wire Stop
CRIMP
Features & Benefits
•
•
•
•
•
•
•
•
•
C-176
Aluminum splices are dual rated to accommodate both copper and aluminum
wire and are indicated with AL-CU on the connector:
•
AL9CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 90°C, up to 35kV
•
AL7CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 75°C, up to 35kV
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with wire size, die index, color code, and crimp
location bands
Factory pre-filled with PENETROX™ Type A13 oxide inhibitor
Color coded end caps are factory inserted in the barrels to match the die color
code and prevent foreign materials from entering the barrel
Aluminum oxidation is not easily detected but causes resistance in a
connection; it is imperative the proper preparation takes place prior to making
an aluminum-to-aluminum connection
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Conductor Accommodate Types:
•
Aluminum Code Wire: Class B (Concentric, Compressed, Compact)
•
Copper Code Wire: Class B (Concentric, Compressed, Compact or Class C
•
Copper Clad Aluminum: Noted in the conductor accommodates as CCA
B
L
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum / Copper Compression
HYLINK™ Aluminum Splices
TYPE YS-A (Continued)
L
B
OD
Catalog Number
Code ●
Conductor
YS12AG1
YS10WAG1
YS8CA1
YS6CA1
YS4CA1
YS2CA1
YS1CA1
YS25A1
YS26A1
YS27A1
YS28A1
YS29A1
YS30A1
Dimensions
Dieless (# of crimps/end)
B
L
12 AWG
10 Sol.
8 AWG
6 AWG
4 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250kcmil
300 kcmil
0.45
0.50
0.59
0.72
0.86
1.09
0.90
1.06
1.18
1.31
1.40
1.46
1.47
1.03
1.12
1.44
1.70
1.97
2.44
2.05
2.37
2.61
2.88
3.06
3.18
3.20
Ratchet: MR827
(1)
MY293 (1)
MRC840AL (1)
MY293 (2)
MRC840AL (3)
644 Series (1)
81K Series (2)
YS31A1
350 kcmil
1.89
4.04
—
YS32A1
YS34A1
YS36A1
400kcmil
500 kcmil
600 kcmil
700 kcmil
750 kcmil
+900 Compact Al
700 kcmil
750 kcmil
+900 Compact Al
600 - 900 kcmil
1000 kcmil
2.30
2.38
2.44
4.86
5.02
5.14
644 Series (1)
81K Series (2)
2.50
5.26
2.63
5.58
2.50
2.84
5.26
5.94
YS45A1^^
1250 kcmil
2.84
6.21
YS46A1^^
YS47A1^^
YS48A1^^
1500 kcmil
1750 kcmil
2000 kcmil
2250 kcmil
ALUMINUM
ONLY
3.40
3.99
3.66
7.05
8.31
7.58
3.66
7.58
YS39A1
YS39AM1
YS42A1
YS44A1
YS483A1^^
Mechanical
MY293 (1)
MRC840AL (2)
—
Hydraulic
—
644 Series (1)
81K Series (1)
644 Series (1)
81K Series (2)
644 Series (1)
81K Series (4)
644 Series (2)
—
Installation Tooling ▲
35 ■, 750, 46* Series
Die Number
Color
(# of crimps per
Code
end)
—
Die Index #
Wire Strip
Length
—
—
—
5/8
U8CABT (1)
U6CABT (1)
U4CABT (1)
U2CABT (1)
U1CART (1)
U25ART (1)
U26ART (2)
U27ART (2)
U28ART (2)
U29ART (2)
U30ART (2)
Blue
Gray
Green
Pink
Gold
Tan
Olive
Ruby
White
Red
Blue
374
346
375
348
471
296
297
467
298
324
470
5/8
3/4
7/8
1-1/8
15/16
1-1/16
1-3/8
1-1/2
1-5/8
1-5/8
1-3/4
U31ART (2)
Brown
299
2-1/8
U32ART (2)
U34ART (2)
U36ART (4)
Green
Pink
Black
472
300
473
2-1/2
2-5/8
2-7/8
U39ART2 (4)
Yellow
936
2-7/8
P39ART** (4)
Red
301
2-7/8
U42ART (4)
P44ART** (4)
P48PR1/
L44ART** (6)
L46ART*** (2)
L47ART*** (2)
L48ART*** (2)
Gray
Brown
303
302
2-7/8
3
Brown
302
2-7/8
Blue
White
Red
478
587
479
3-7/8
4
3-5/8
Red
479
3-5/8
L48ART*** (2)
▲ See tooling section of this catalog for complete tool and die listing.
‡ UL Listed for Aluminum only. Not CSA Certified.
+ Tested with Y644HSXT and PAT644XT-18V dieless tools only and not UL Listed with any tool on 900 Compact Al.
* Use PUADP1 adaptor with U dies in 46 Series.
■ The largest size for the 35 Series is 400 kcmil.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
● Also accommodates compressed and compact conductors (except for 700 kcmil in 750 kcmil barrel).
^^ 75ºC Rated
**P-RT dies for use in 46 Series tools only.
***L dies for use with 60 Ton HYPRESS™ only
Note: All dimensions shown are for reference only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-177
Compression Connections
Copper — Code
Reducing Adapter
TYPE Y-R
Reducing Adapter for Copper
Up to 35 kV 
Type Y-R reducing adapter has been designed to allow large size, long barrel, copper
HYDENT™, HYSPLICE™, and HYTEE™ terminals, splices and T-taps to be used
on small conductor sizes. To use, simply insert the reducer into the barrel, insert
the wire into the reducer adapter and crimp the outer barrel using its recommended
tooling.
WIRE RANGE
INTERNALLY
BEVELED ENDS
ELECTRO-TIN
PLATED
Features & Benefits
•
Reducing adapters fit inside copper long barrel compression terminals (Type
YA-), splices (Type YS-), or tap connectors
The outside diameter of the reducing adapter is equivalent to the terminal
or splice accommodating wire size, and the inside diameter of the reducer
adapter is reduced to accommodate a smaller wire size
Use the same installation tooling and die sets or dieless tool recommended
for the compression terminal, splice, or tap connector with the reducing
adapter
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damage of the wire strands during
insertion
Electro-tin plated, unless otherwise specified, to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Can be field modified to fit short length compression terminals (Type YA-L)
and splices (Type YS-L)
Connectors are clearly marked with stamping
Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire
•
•
•
•
•
•
•
YS28
Y282CR
Example Accommodate a 4/0 AWG wire on one end and a #2 AWG
wire on the other:
1.
2.
3.
4.
5.
6.
C-178
Use a YS28 (which splices two 4/0 AWG wires on each end)
Select a Y282CR reducing adapter (reducing adapter fits the YS28 barrel with a reduced
inside diameter that accommodates a #2 AWG wire size)
Fully insert the Y282CR reducing adapter into one end of the YS28 splice barrel
Insert the #2 AWG wire into the Y282CR reducing adapter that is inside the YS28 splice
barrel
Crimp the YS28 barrel side with the Y282CR reducing adapter, using the recommended
die and tool combination or dieless tool as specified for use on the YS28
Insert the 4/0 AWG wire into the other end of the YS28 barrel and crimp that side of the
splice using the recommended installation tooling and your splice reducing connection is
complete!
Catalog
Number
Wire Range
From
To
6,8, Str.
6 Sol.
Y284WR
4 Sol.
Y284CR
4 Str.
Y282CR 4/0 AWG
2 Str.
Y281CR
1 Str.
Y2825R
1/0 Str.
Y2826R
2/0 Str.
Y2827R
3/0 Str.
Y2928R 250 kcmil
4/0
Y304CR
4
Y302CR
2
Y3025R
1/0
300 kcmil
Y3026R
2/0
Y3027R
3/0
Y3028R
4/0
Y3126R
2/0
Y3128R 350 kcmil
4/0
Y3129R
250
Y342CR
2 Str.
Y3425R
1/0 Str.
Y3426R
2/0 Str.
Y3427R
3/0 Str.
Y3428R 500 kcmil
4/0 Str.
Y3429R
250 kcmil
Y3430R
300 kcmil
Y3431R
350 kcmil
Y3432R
400 kcmil
Y3934R
500 kcmil
750 kcmil
Y3936R
600 kcmil
Y4439R 1000 kcmil 750 kcmil
Y286CR
Dimensions
Max
L
O.D.
0.53
1.75
0.53
0.53
0.53
0.53
0.53
0.53
0.53
0.58
0.64
0.64
0.64
0.64
0.64
0.64
0.69
0.69
0.69
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
1.02
1.02
1.30
1.75
1.75
1.75
1.75
1.75
1.75
1.75
1.62
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.00
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.50
2.88
2.88
3.00
Contact Technical Support for other sizes not listed.
♦ For applications greater than 2000 Volts consult
cable manufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
www.burndy.com
1-800-346-4175 (US)
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
Compression Connections
TYPE YSR-TC
HYREDUCER™ In-Line Reducer Splice Kits
Standard Barrel, with Inspection Window
Type YSR-TC reducing splice kits provide for splicing two different cable sizes
with inspection holes. The larger conductor is inserted first and butts against
the center of the connector where the smaller barrel begins. Constructed from
seamless, high conductivity electrolytic copper tubing for maximum conductivity
and tin plated to resist corrosion. The YSR-TC family also features the BURNDY®
color code system.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Each splice kit includes one YSR-TC compression in-line splice reducer
connector and heat shrink
The YSR-TC type reducing compression splice connector provided in the kit
is UL Listed in accordance with UL 486A-486B - Wire Connectors; UL Listed
90°C up to 35kV
Barrels have 2 inspection windows on each side to allow for visual verification
that the wire has been fully inserted prior to crimping the splice
Designed confirgurations allow for copper code-to-code wire connections,
copper code-to-flex wire connections, and copper flex-to-flex wire
connections; see table for more complete details
Barrel is designed with a taper to accommodate a main run wire that is
reduced to a smaller tap wire
Barrel also provided with an internal chamfer at the wire entry to ensure
smooth insertion of the wire, preventing possible damaging of the wire strands
during insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Short/standard length barrel is recommended for installations with limited
space requirements and meet the exact UL testing requirements as long
barrel connectors so performance of the connection is not compromised
Connectors clearly marked with color coding
Can be used in place of H-taps; the in-line design saves space in cable trays
and other similar applications
Plastic
Bag/Kit
Connector with Clear Heat Shrink Kit
Clear heat shrink UL224 VW1 Listed.Passes TELCORDIA
GR-347-CORE Abrasion and Cut Test up to 750 kcmil Class B
code cable; contact factory for 750 flex cable applications.
OD
OD
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-179
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Standard Barrel Reducer
Splice Kits with Inspection Window
Connector with Clear Heat Shrink Kit
Clear heat shrink UL224 VW1 Listed.Passes TELCORDIA GR-347-CORE
Abrasion and Cut Test up to 750 kcmil Class B code cable; contact factory for
750 flex cable applications.
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Conductor
MM
Outside
Diameter
(OD)
4.38
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
YSR44FX38FXLTCKITC
4.61
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
YSR44FX34LTCKITC
4.91
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
YSR44FX34FXLTCKITC
4.91
750 KCMIL
G,H
777 DLO
YSR44FX31LTCKITC
5.18
YSR44FX30LTCKITC
YSR44FX29LTCKITC
Barrel
Length (B)
Color Code
&
Die Index #
2.09
Copper Wire Size
Dimensions
Barrel
Length (B)
Color Code
&
Die Index #
Conductor
MM
Outside
Diameter
(OD)
Yellow L115
750 KCMIL
B,C
-
1.30
1.78
Black 24
2.09
Yellow L115
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
1.60
Pink L99
1.49
2.09
Yellow L115
500 KCMIL
B,C
240 MM²
Class 2
1.06
1.69
Brown 20
500 MM²
Class 5
1.49
2.09
Yellow L115
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
2.09
Yellow L115
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
5.01
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
2.09
Yellow L115
300 KCMIL
B,C
150 MM²
Class 2
0.81
1.30
White 17
5.53
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
2.09
Yellow L115
250 KCMIL
B,C
-
0.75
1.44
Yellow 16
YSR44FX29FXLTCKITC
5.33
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
2.09
Yellow L115
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
YSR44FX28LTCKITC
5.27
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
2.09
Yellow L115
4/0 AWG
B,C
-
0.69
1.30
Purple 15
YSR44FX28FXLTCKITC
5.46
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
2.09
Yellow L115
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.40
Purple 15
YSR3939LTCKITC
4.13
750 KCMIL
B,C
-
1.30
1.78
Black 24
750 KCMIL
B,C
-
1.30
1.78
Black 24
300 MM²
Class 5
1.25
1.88
Pink L99
240 MM²
Class 2
1.06
1.69
Brown 20
YSR44FX39LTCKITC
2
YSR3938FXLTCKITC
3.79
750 KCMIL
B,C
-
1.30
1.78
Black 24
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
YSR3934LTCKITC
4.09
750 KCMIL
B,C
-
1.30
1.78
Black 24
500 KCMIL
B,C
2
Separate Installation Tooling Chart follows.
C-180
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Standard Barrel Reducer
Splice Kits with Inspection Window
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
Copper Wire Size
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
YSR3934FXLTCKITC
4.09
750 KCMIL
B,C
-
1.30
1.78
Black 24
250 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
YSR3931LTCKITC
4.36
750 KCMIL
B,C
-
1.30
1.78
Black 24
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
YSR3930LTCKITC
4.23
750 KCMIL
B,C
-
1.30
1.78
Black 24
300 KCMIL
B,C
150 MM²
Class 2
0.81
1.30
White 17
YSR3929LTCKITC
4.71
750 KCMIL
B,C
-
1.30
1.78
Black 24
250 KCMIL
B,C
-
0.75
1.44
Yellow 16
YSR3929FXLTCKITC
4.59
750 KCMIL
B,C
-
1.30
1.78
Black 24
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
YSR3928LTCKITC
4.65
750 KCMIL
B,C
-
1.30
1.78
Black 24
4/0 AWG
B,C
-
0.69
1.30
Purple 15
YSR3928FXLTCKITC
4.64
750 KCMIL
B,C
-
1.30
1.78
Black 24
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.40
Purple 15
4.06
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
1.88
Pink L99
500 KCMIL
B,C
240 MM²
Class 2
1.06
1.69
Brown 20
4.06
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
1.88
Pink L99
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
4.33
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
1.88
Pink L99
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
4.20
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
1.88
Pink L99
300 KCMIL
B,C
150 MM²
Class 2
0.81
1.30
White 17
4.67
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
1.88
Pink L99
250 KCMIL
B,C
-
0.75
1.44
Yellow 16
4.48
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
Pink L99
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
YSR38FX34LTCKITC
YSR38FX34FXLTCKITC
YSR38FX31LTCKITC
YSR38FX30LTCKITC
YSR38FX29LTCKITC
YSR38FX29FXLTCKITC
1.25
1.88
Separate Installation Tooling Chart follows.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-181
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Standard Barrel Reducer
Splice Kits with Inspection Window
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Barrel
Length (B)
Color Code
&
Die Index #
Conductor
MM
Outside
Diameter
(OD)
4.60
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
1.88
4.62
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
YSR38FX26FXLTCKITC
4.62
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
YSR3434FXLTCKITC
3.51
500 KCMIL
B,C
YSR3431LTCKITC
3.66
YSR3429FXLTCKITC
Copper Wire Size
Dimensions
Barrel
Length (B)
Color Code
&
Die Index #
Conductor
MM
Outside
Diameter
(OD)
Pink L99
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.40
Purple 15
1.88
Pink L99
4/0 AWG
B,C
-
0.69
1.30
Purple 15
1.25
1.88
Pink L99
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.13
Black 13
240 MM²
Class 2
1.06
1.69
Brown 20
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
500 KCMIL
B,C
240 MM²
Class 2
1.06
1.69
Brown 20
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
3.81
500 KCMIL
B,C
240 MM²
Class 2
1.06
1.69
Brown 20
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
YSR3428LTCKITC
3.95
500 KCMIL
B,C
240 MM²
Class 2
1.06
1.69
Brown 20
4/0 AWG
B,C
-
0.69
1.30
Purple 15
YSR3426FXLTCKITC
4.01
500 KCMIL
B,C
240 MM²
Class 2
1.06
1.69
Brown 20
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.13
Black 13
YSR3425FXLTCKITC
4.01
500 KCMIL
B,C
240 MM²
Class 2
1.06
1.69
Brown 20
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
YSR34FX31LTCKITC
3.63
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
YSR34FX29FXLTCKITC
3.81
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
YSR34FX28FXLTCKITC
3.86
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.43
Purple 15
YSR34FX28LTCKITC
3.95
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
4/0 AWG
B,C
-
0.69
1.3
Purple 15
YSR34FX26FXLTCKITC
3.94
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.13
Black 13
YSR38FX28FXLTCKITC
YSR38FX28LTCKITC
2
2
Separate Installation Tooling Chart follows.
C-182
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Standard Barrel Reducer
Splice Kits with Inspection Window
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
Copper Wire Size
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
YSR34FX25FXLTCKITC
4.01
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
YSR34FX2CFXLTCKITC
4.02
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
YSR34FX4CFXLTCKITC
4.11
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
YSR34FX6CFXLTCKITC
4.26
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
1.69
Blue 19
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
YSR3129FXLTCKITC
3.13
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
YSR3128FXLTCKITC
3.25
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.25
Red 18
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.40
Purple 15
YSR3128LTCKITC
3.27
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
4/0 AWG
B,C
-
0.69
1.30
Purple 15
YSR3126FXLTCKITC
3.24
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.16
Black 13
YSR3125FXLTCKITC
3.33
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
YSR312CFXLTCKITC
3.37
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
YSR314CFXLTCKITC
3.43
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
YSR316CFXLTCKITC
3.58
350 KCMIL
B,C
185 MM²
Class 2
0.88
1.49
Red 18
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
YSR32FX29FXLTCKITC
3.50
300 KCMIL
G,H,I,K,M
DLO
185 MM²
Class 5
0.95
1.57
Red 18
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
YSR32FX28FXLTCKITC
3.46
300 KCMIL
G,H,I,K,M
DLO
185 MM²
Class 5
0.95
1.57
Red 18
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.43
Purple 15
YSR29FX28LTCKITC
3.00
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
Yellow 16
4/0 AWG
B,C
-
0.69
1.30
Purple 15
Separate Installation Tooling Chart follows.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-183
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Standard Barrel Reducer
Splice Kits with Inspection Window
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Barrel
Length (B)
Color Code
&
Die Index #
Conductor
MM
Outside
Diameter
(OD)
3.10
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
1.44
YSR29FX2CFXLTCKITC
3.13
250 KCMIL B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
YSR2825FXLTCKITC
2.66
4/0 AWG
B,C
-
YSR282CFXLTCKITC
2.70
4/0 AWG
B,C
YSR284CFXLTCKITC
2.69
YSR286CFXLTCKITC
Copper Wire Size
Dimensions
Barrel
Length (B)
Color Code
&
Die Index #
Conductor
MM
Outside
Diameter
(OD)
Yellow 16
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
1.44
Yellow 16
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
0.69
1.30
Purple 15
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
-
0.69
1.30
Purple 15
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
4/0 AWG
B,C
-
0.69
1.30
Purple 15
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
2.99
4/0 AWG
B,C
-
0.69
1.30
Purple 15
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
YSR28FX28LTCKITC
3.00
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.43
Purple 15
4/0 AWG
B,C
-
0.69
1.27
Purple 15
YSR28FX26FXLTCKITC
2.94
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.43
Purple 15
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.13
Black 13
YSR28FX25FXLTCKITC
3.07
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.43
Purple 15
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.02
Pink 12
YSR28FX2CFXLTCKITC
3.11
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.43
Purple 15
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.79
Brown 10
YSR28FX4CFXLTCKITC
3.10
4/0 AWG
B,C,G,H,I,K,M
DLO
120 MM²
Class 5
0.77
1.43
Purple 15
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
YSR26FX25FXLTCKITC
2.36
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.16
Black 13
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
YSR26FX2CFXLTCKITC
2.41
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.16
Black 13
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
YSR26FX4CFXLTCKITC
2.47
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.16
Black 13
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
YSR26FX6CFXLTCKITC
2.71
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.16
Black 13
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
YSR29FX25FXLTCKITC
2
2
Separate Installation Tooling Chart follows.
C-184
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Standard Barrel Reducer
Splice Kits with Inspection Window
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
Copper Wire Size
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
YSR25FX2CFXLTCKITC
2.12
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
YSR25FX4CFXLTCKITC
2.18
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
YSR25FX6CFXLTCKITC
2.42
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.63
Blue 7
YSR25FX8CFXLTCKITC
2.31
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.04
Pink 12
#8 AWG
B,C,G,H,I,K,M
DLO
#8 SOL
#6 SOL
10 MM²
Class 5
0.27
0.73
Red 49
YSR2CFX4CFXLTCKITC
1.79
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
YSR2CFX6CFXLTCKITC
1.96
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
YSR2CFX8CFXLTCKITC
1.79
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
0.82
Brown 10
#8 AWG
B,C,G,H,I,K,M
DLO
#8 SOL
#6 SOL
10 MM²
Class 5
0.27
0.60
Red 49
YSR4CFX6CFXLTCKITC
1.67
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
0.74
Gray 8
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
1.50
#4 AWG
B,C,G,H,I,K,M
DLO
Gray 8
#8 AWG
B,C,G,H,I,K,M
DLO
#8 SOL
#6 SOL
10 MM²
Class 5
0.27
0.60
Red 49
1.66
#4 AWG
B,C,G,H,I,K,M
DLO
Gray 8
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.21
0.66
-
YSR6CFX8CFXLTCKITC
1.37
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
#8 AWG
B,C,G,H,I,K,M
DLO
#8 SOL
#6 SOL
10 MM²
Class 5
0.27
0.60
Red 49
YSR6CFX10CLTCKITC
1.53
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.21
0.66
-
YSR6CFX14CLTCKITC
1.53
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
0.73
Blue 7
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.21
0.66
-
YSR4CFX8CFXLTCKITC
YSR4CFX10CLTCKITC
-
-
0.38
0.38
0.74
0.74
Separate Installation Tooling Chart follows.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-185
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Standard Barrel Reducer
Splice Kits with Inspection Window
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Outside
Diameter
(OD)
Color Code
&
Die Index #
MM
Red 49
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.00
0.66
-
Red 49
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.21
0.66
-
0.66
-
#14 - #10 AWG
I,K,M
DLO
#12 AWG SOL
#10 AWG SOL
6 MM²
Class 2
2.5 MM²
Class 5
0.21
0.66
-
0.66
-
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.21
0.66
-
1.41
#8 AWG
B,C,G,H,I,K,M
DLO
#8 SOL
#6 SOL
10 MM²
Class 5
0.27
0.57
1.41
#8 AWG
B,C,G,H,I,K,M
DLO
#8 SOL
#6 SOL
10 MM²
Class 5
0.27
0.57
YSR10CFX12CLTCKITC
1.45
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.21
YSR10CFX14CLTCKITC
1.45
#14 - #10 AWG
I,K,M
DLO
6 MM²
Class 2
2.5 MM²
Class 5
0.21
YSR8CFX14CLTCKITC
Barrel
Length (B)
Conductor
Barrel
Length (B)
MM
YSR8CFX10CLTCKITC
Dimensions
Outside
Diameter
(OD)
Conductor
2
Color Code
&
Die Index #
Copper Wire Size
2
Separate Installation Tooling Chart follows.
C-186
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
Kit Catalog Number
YSR44FX39LTCKITC
YSR44FX38FXLTCKITC
YSR44FX34LTCKITC
YSR44FX34FXLTCKITC
YSR44FX31LTCKITC
YSR44FX30LTCKITC
YSR44FX29LTCKITC
YSR44FX29FXLTCKITC
YSR44FX28LTCKITC
YSR44FX28FXLTCKITC
Strip
Length
Color Code &
Die Index #
1
1.96
2
Barrel
OD
OD
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
2
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.24
White 17
W30RT (2)
W30VT (2)
U30RT (2)
U30RT (2)
U30RT (2)
L30RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.96
Yellow L115
-
U44XRT (2)
U44XRT (2)
U44XRT (2)
P44XRT (2)
L44RT (2)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-187
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR3939LTCKITC
YSR3938FXLTCKITC
YSR3934LTCKITC
YSR3934FXLTCKITC
YSR3931LTCKITC
YSR3930LTCKITC
YSR3929LTCKITC
YSR3929FXLTCKITC
YSR3928LTCKITC
YSR3928FXLTCKITC
C-188
Strip
Length
Color Code &
Die Index #
1
1.67
2
Barrel
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
2
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.24
White 17
W30RT (2)
W30VT (2)
U30RT (2)
U30RT (2)
U30RT (2)
L30RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.67
Black 24
-
U39RT (2)
U39RT (2)
U39RT (2)
P39RT (2)
L39RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR38FX34LTCKITC
YSR38FX34FXLTCKITC
YSR38FX31LTCKITC
YSR38FX30LTCKITC
YSR38FX29LTCKITC
YSR38FX29FXLTCKITC
YSR38FX28FXLTCKITC
YSR38FX28LTCKITC
YSR38FX26FXLTCKITC
YSR3434FXLTCKITC
YSR3431LTCKITC
YSR3429FXLTCKITC
Strip
Length
Color Code &
Die Index #
1
1.77
2
1
Barrel
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.60
Blue 19
1
1.77
Pink L99
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
1 CRIMP
2
1.41
Red 18
1
1.77
Pink L99
-
U30RT (2)
U30RT (2)
U30RT (2)
L30RT (1)
2 OVERLAPPING
CRIMPS
2
1.24
White 17
W30RT (2)
W30VT (2)
1
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
1
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
1
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.24
Purple 15
1
1.77
Pink L99
-
U38XRT (2)
U38XRT (2)
U38XRT (2)
L38RT (1)
1 CRIMP
1 CRIMP
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
2
1.09
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
1
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
1
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-189
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR3428LTCKITC
YSR3426FXLTCKITC
YSR3425FXLTCKITC
YSR34FX31LTCKITC
YSR34FX29FXLTCKITC
YSR34FX28FXLTCKITC
YSR34FX28LTCKITC
YSR34FX26FXLTCKITC
YSR34FX25FXLTCKITC
C-190
Strip
Length
Color Code &
Die Index #
1
1.60
2
Barrel
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.09
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
1
1.60
Brown 20
W34RT (2)
W34VT (2)
U34RT (2)
U34RT (2)
U34RT (2)
L34RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
1.09
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR34FX2CFXLTCKITC
YSR34FX4CFXLTCKITC
YSR34FX6CFXLTCKITC
YSR3129FXLTCKITC
YSR3128FXLTCKITC
YSR3128LTCKITC
YSR3126FXLTCKITC
YSR3125FXLTCKITC
YSR312CFXLTCKITC
Strip
Length
Color Code &
Die Index #
1
1.60
2
Barrel
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
1
1.60
Blue 19
W32RT (2)
W32VT (2)
U32RT (2)
U32RT (2)
U32RT (2)
L34RT (1)
1 CRIMP
1 CRIMP
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
1
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
1
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
1
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
1
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
1
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-191
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR314CFXLTCKITC
YSR316CFXLTCKITC
YSR32FX29FXLTCKITC
YSR32FX28FXLTCKITC
Strip
Length
Color Code &
Die Index #
1
1.41
2
Barrel
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
1
1.41
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L31RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
1
1.48
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L32RT (2)
1 CRIMP
1 CRIMP
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
1
1.48
Red 18
W31RT (2)
W31VT (2)
U31RT (2)
U31RT (2)
U31RT (2)
L32RT (2)
1 CRIMP
1 CRIMP
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
1
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
1
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
U29RT (1)
U29RT (1)
U29RT (1)
L29RT (1)
1 CRIMP
1 CRIMP
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
1
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
1
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
YSR29FX28LTCKITC
YSR29FX25FXLTCKITC
YSR29FX2CFXLTCKITC
YSR2825FXLTCKITC
YSR282CFXLTCKITC
C-192
Hydraulic Tools
Dies Required
(# of Crimps)
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
1.24
2
Barrel
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
1
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
2 OVERLAPPING
CRIMPS
1 CRIMP
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
2
1.19
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
U28RT (1)
U28RT (1)
U28RT (1)
L28RT (1)
1 CRIMP
1 CRIMP
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
1
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
YSR284CFXLTCKITC
YSR286CFXLTCKITC
YSR28FX28LTCKITC
YSR28FX26FXLTCKITC
YSR28FX25FXLTCKITC
YSR28FX2CFXLTCKITC
YSR28FX4CFXLTCKITC
YSR26FX25FXLTCKITC
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-193
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
1.10
2
Barrel
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
1
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
1
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
U26RT (1)
U26RT (1)
U26RT (1)
-
1 CRIMP
1 CRIMP
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
1
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
2
0.76
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
1
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
2
0.62
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
1
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
2
0.61
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
1
1.01
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
U25RT (1)
U25RT (1)
U25RT (1)
-
1 CRIMP
1 CRIMP
2
0.60
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT (1)
U8CRT (1)
-
1 CRIMP
-
1
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
2
0.63
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
YSR26FX2CFXLTCKITC
YSR26FX4CFXLTCKITC
YSR26FX6CFXLTCKITC
YSR25FX2CFXLTCKITC
YSR25FX4CFXLTCKITC
YSR25FX6CFXLTCKITC
YSR25FX8CFXLTCKITC
YSR2CFX4CFXLTCKITC
C-194
Hydraulic Tools
Dies Required
(# of Crimps)
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
0.78
2
Barrel
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
0.61
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
1
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
U2CRT (1)
U2CRT (1)
U2CRT (1)
-
1 CRIMP
1 CRIMP
2
0.60
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT (1)
U8CRT (1)
-
1 CRIMP
-
1
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
2
0.61
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
1
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
2
0.60
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT (1)
U8CRT (1)
-
1 CRIMP
-
1
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
U4CRT (1)
U4CRT (1)
U4CRT (1)
-
1 CRIMP
-
2
0.65
-
-
-
-
-
-
-
-
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
YSR2CFX8CFXLTCKITC
YSR4CFX6CFXLTCKITC
YSR4CFX8CFXLTCKITC
1
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
2
0.57
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT (1)
U8CRT (1)
-
1 CRIMP
-
1
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
2
0.63
-
-
-
-
-
-
-
-
X5CRT (1)
W5CRT (1)
W5CVT (1)
U5CRT (1)
U5CRT (1)
U5CRT (1)
-
1 CRIMP
-
YSR6CFX8CFXLTCKITC
YSR6CFX10CLTCKITC
YSR6CFX14CLTCKITC
YSR8CFX10CLTCKITC
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
YSR2CFX6CFXLTCKITC
YSR4CFX10CLTCKITC
Hydraulic Tools
Dies Required
(# of Crimps)
1
0.70
Blue 7
2
0.63
-
-
-
-
-
-
-
-
U8CRT (1)
U8CRT (1)
U8CRT (1)
-
1 CRIMP
-
-
-
-
-
-
-
1
0.57
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
2
0.63
-
-
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-195
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR8CFX14CLTCKITC
YSR10CFX12CLTCKITC
YSR10CFX14CLTCKITC
C-196
Strip
Length
Color Code &
Die Index #
1
0.57
2
1
Barrel
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
U8CRT (1)
U8CRT (1)
U8CRT (1)
-
1 CRIMP
-
0.63
-
-
-
-
-
-
-
-
0.63
-
-
-
-
-
-
-
-
2
0.63
-
-
-
-
-
-
-
-
1
0.63
-
-
-
-
-
-
-
-
2
0.63
-
-
-
-
-
-
-
-
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR44FX39LTCKITC
YSR44FX38FXLTCKITC
YSR44FX34LTCKITC
YSR44FX34FXLTCKITC
YSR44FX31LTCKITC
YSR44FX30LTCKITC
YSR44FX29LTCKITC
YSR44FX29FXLTCKITC
YSR44FX28LTCKITC
YSR44FX28FXLTCKITC
YSR3939LTCKITC
YSR3938FXLTCKITC
YSR3934LTCKITC
YSR3934FXLTCKITC
Barrel
1
Strip
Length
Color Code &
Die Index #
1.96
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Yellow L115
-
-
-
-
-
-
-
2
1.67
Black 24
-
-
-
-
-
-
-
1
1.96
Yellow L115
-
-
-
-
-
-
-
2
1.77
Pink L99
-
-
-
-
-
-
-
1
1.96
Yellow L115
-
-
-
-
-
-
-
2
1.60
Brown 20
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
1
1.96
Yellow L115
-
-
-
-
-
-
-
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
1.60
Blue 19
1
1.96
Yellow L115
-
-
-
-
-
-
-
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
1.41
Red 18
1
1.96
Yellow L115
-
-
-
-
-
-
-
-
-
-
-
-
-
2
1.24
White 17
W30RT (2)*
W30VT (2)
1
1.96
Yellow L115
-
-
-
-
-
-
-
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
1
1.96
Yellow L115
-
-
-
-
-
-
-
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
1
1.96
Yellow L115
-
-
-
-
-
-
-
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.24
Purple 15
1
1.96
Yellow L115
-
-
-
-
-
-
-
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
1
1.67
Black 24
-
-
-
-
-
-
-
2
1.67
Black 24
-
-
-
-
-
-
-
1
1.67
Black 24
-
-
-
-
-
-
-
2
1.77
Pink L99
-
-
-
-
-
-
-
1
1.67
Black 24
-
-
-
-
-
-
-
-
-
-
-
-
-
2
1.60
Brown 20
W34RT (2)*
W34VT (2)
1
1.67
Black 24
-
-
-
-
-
-
-
2
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
* Not recommended due to handle force required for proper installation.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-197
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR3931LTCKITC
YSR3930LTCKITC
YSR3929LTCKITC
YSR3929FXLTCKITC
YSR3928LTCKITC
YSR3928FXLTCKITC
YSR38FX34LTCKITC
YSR38FX34FXLTCKITC
YSR38FX31LTCKITC
YSR38FX30LTCKITC
YSR38FX29LTCKITC
YSR38FX29FXLTCKITC
Strip
Length
Color Code &
Die Index #
1
1.67
2
1
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Black 24
-
-
-
-
-
-
-
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
1.67
Black 24
-
-
-
-
-
-
-
W30RT (2)*
W30VT (2)
-
-
-
-
-
-
2
1.24
White 17
1
1.67
Black 24
-
-
-
-
-
-
-
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
2
1.38
Yellow 16
1
1.67
Black 24
-
-
-
-
-
-
-
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
2
1.38
Yellow 16
1
1.67
Black 24
-
-
-
-
-
-
-
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.24
Purple 15
1
1.67
Black 24
-
-
-
-
-
-
-
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.36
Purple 15
1
1.77
Pink L99
-
-
-
-
-
-
-
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
2
1.60
Brown 20
1
1.77
Pink L99
-
-
-
-
-
-
-
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
1.60
Blue 19
1
1.77
Pink L99
-
-
-
-
-
-
-
-
-
-
-
-
-
2
1.41
Red 18
W31RT (2)*
W31VT (2)
1
1.77
Pink L99
-
-
-
-
-
-
-
2
1.24
White 17
W30RT (2)*
W30VT (2)
-
-
-
-
-
-
1
1.77
Pink L99
-
-
-
-
-
-
-
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
2
1.38
Yellow 16
1
1.77
Pink L99
-
-
-
-
-
-
-
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
2
1.38
* Not recommended due to handle force required for proper installation.
C-198
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR38FX28FXLTCKITC
YSR38FX28LTCKITC
YSR38FX26FXLTCKITC
YSR3434FXLTCKITC
YSR3431LTCKITC
YSR3429FXLTCKITC
YSR3428LTCKITC
YSR3426FXLTCKITC
YSR3425FXLTCKITC
YSR34FX31LTCKITC
Strip
Length
Color Code &
Die Index #
1
1.77
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Pink L99
-
-
-
-
-
-
-
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.77
Pink L99
-
-
-
-
-
-
-
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.77
Pink L99
-
-
-
-
-
-
-
2
1.09
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Brown 20
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
2
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
1
1.60
Brown 20
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
2
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
1
1.60
Brown 20
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
1
1.60
Brown 20
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Brown 20
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
2
1.09
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Brown 20
W34RT (2)*
W34VT (2)
-
-
-
-
-
-
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
* Not recommended due to handle force required for proper installation.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-199
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR34FX29FXLTCKITC
YSR34FX28FXLTCKITC
YSR34FX28LTCKITC
YSR34FX26FXLTCKITC
YSR34FX25FXLTCKITC
YSR34FX2CFXLTCKITC
YSR34FX4CFXLTCKITC
YSR34FX6CFXLTCKITC
YSR3129FXLTCKITC
Strip
Length
Color Code &
Die Index #
1
1.60
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
1.09
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.60
Blue 19
W32RT (2)*
W32VT (2)
-
-
-
-
-
-
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
* Not recommended due to handle force required for proper installation.
C-200
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
YSR3128FXLTCKITC
YSR3128LTCKITC
YSR3126FXLTCKITC
YSR3125FXLTCKITC
YSR312CFXLTCKITC
YSR314CFXLTCKITC
YSR316CFXLTCKITC
YSR32FX29FXLTCKITC
YSR32FX28FXLTCKITC
Strip
Length
Color Code &
Die Index #
1
1.41
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.41
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
1.48
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
1
1.48
Red 18
W31RT (2)*
W31VT (2)
-
-
-
-
-
-
2
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
* Not recommended due to handle force required for proper installation.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-201
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
1.38
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.38
Yellow 16
X29RT (4)
W29RT (2)
W29VT (2)
X29RT (4)
W29RT (2)*
W29VT (2)*
1 CRIMP
-
-
-
-
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.24
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
YSR29FX28LTCKITC
YSR29FX25FXLTCKITC
YSR29FX2CFXLTCKITC
YSR2825FXLTCKITC
YSR282CFXLTCKITC
YSR284CFXLTCKITC
YSR286CFXLTCKITC
YSR28FX28LTCKITC
* Not recommended due to handle force required for proper installation.
C-202
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
1.36
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1.19
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.36
Purple 15
X28RT (3)
W28RT (2)
W28VT (2)
X28RT (3)
W28RT (2)*
W28VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
1
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.10
Black 13
X26RT (2)
W26RT (2)
W26VT (2)
X26RT (2)
W26RT (2)*
W26VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
YSR28FX26FXLTCKITC
YSR28FX25FXLTCKITC
YSR28FX2CFXLTCKITC
YSR28FX4CFXLTCKITC
YSR26FX25FXLTCKITC
YSR26FX2CFXLTCKITC
YSR26FX4CFXLTCKITC
YSR26FX6CFXLTCKITC
* Not recommended due to handle force required for proper installation.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-203
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
1.00
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
0.76
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.62
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
1.00
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.61
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
1.01
Pink 12
X25RT (2)
W25RT (2)
W25VT (2)
X25RT (2)
W25RT (2)*
W25VT (2)*
1 CRIMP
2 CRIMPS
-
-
-
2
0.60
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
2
0.63
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
1
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
2
0.61
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.78
Brown 10
X2CRT (1)
W2CRT (1)
W2CVT (1)
X2CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
2
0.60
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
2
0.61
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
YSR25FX2CFXLTCKITC
YSR25FX4CFXLTCKITC
YSR25FX6CFXLTCKITC
YSR25FX8CFXLTCKITC
YSR2CFX4CFXLTCKITC
YSR2CFX6CFXLTCKITC
YSR2CFX8CFXLTCKITC
YSR4CFX6CFXLTCKITC
* Not recommended due to handle force required for proper installation.
C-204
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Standard Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Standard Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
0.71
2
Barrel
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
0.60
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.71
Gray 8
X4CRT (1)
W4CRT (1)
W4CVT (1)
X4CRT (1)
1 CRIMP
1 CRIMP
-
2 CRIMPS
2 CRIMPS
2
0.65
-
-
-
-
-
1 CRIMP
1 CRIMP
-
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
2
0.57
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.70
Blue 7
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
2
0.63
-
-
-
-
-
1 CRIMP
1 CRIMP
-
X5CRT (1)
W5CRT (1)
W5CVT (1)
X5CRT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
YSR6CFX8CFXLTCKITC
YSR6CFX10CLTCKITC
YSR6CFX14CLTCKITC
YSR8CFX10CLTCKITC
YSR8CFX14CLTCKITC
YSR10CFX12CLTCKITC
YSR10CFX14CLTCKITC
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
YSR4CFX8CFXLTCKITC
YSR4CFX10CLTCKITC
Mechanical & Ratchet
Dies Required
(# of Crimps)
1
0.70
Blue 7
2
0.63
-
-
-
-
-
2 CRIMPS
-
-
X8CRT (1)
W8CRT (1)
W8CVT (1)
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.57
Red 49
2
0.63
-
-
-
-
-
1 CRIMP
1 CRIMP
-
X8CRT (1)
W8CRT (1)
W8CVT (1)
1 CRIMP
1 CRIMP
-
1 CRIMP
1 CRIMP
1
0.57
Red 49
X8CRT (1)
W8CRT (1)
W8CVT (1)
2
0.63
-
-
-
-
-
2 CRIMPS
-
-
1
0.63
-
-
-
-
-
1 CRIMP
1 CRIMP
-
2
0.63
-
-
-
-
-
2 CRIMPS
-
-
1
0.63
-
-
-
-
-
1 CRIMP
1 CRIMP
-
2
0.63
-
-
-
-
-
2 CRIMPS
-
-
* Not recommended due to handle force required for proper installation.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-205
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC
HYREDUCER™ In-Line Long Barrel Reducer Splice Kits
for Telecommunications Applications with Inspection
Window
Type YSR-TC reducing splice kits provide for splicing two different cable sizes
with inspection holes. The larger conductor is inserted first and butts against
the center of the connector where the smaller barrel begins. Constructed from
seamless, high conductivity electrolytic copper tubing for maximum conductivity
and tin plated to resist corrosion. The YSR-TC family also features the BURNDY®
color code system.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Each splice kit includes one YSR-TC compression in-line splice reducer
connector and heat shrink
The YSR-TC type reducing compression splice connector provided in the kit
is UL Listed in accordance with UL 486A-486B - Wire Connectors; UL Listed
90°C up to 35kV
Barrels have 2 inspection windows on each side to allow for visual verification
that the wire has been fully inserted prior to crimping the splice
Designed confirgurations allow for copper code-to-code wire connections,
copper code-to-flex wire connections, and copper flex-to-flex wire
connections; see table for more complete details
Barrel is designed with a taper to accommodate a main run wire that is
reduced to a smaller tap wire
Barrel also provided with an internal chamfer at the wire entry to ensure
smooth insertion of the wire, preventing possible damaging of the wire strands
during insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection
Connectors clearly marked with color coding
Can be used in place of H-taps; the in-line design saves space in cable trays
and other similar applications
Connector with Clear Heat Shrink Kit
Clear heat shrink UL224 VW1 Listed.Passes TELCORDIA
GR-347-CORE Abrasion and Cut Test up to 750 kcmil Class B
code cable; contact factory for 750 flex cable applications.
OD
OD
Accessories
•
•
•
•
•
C-206
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Long Barrel Reducer Splice Kits
with Inspection Window
Connector with Clear Heat Shrink Kit
Clear heat shrink UL224 VW1 Listed.Passes TELCORDIA GR-347-CORE
Abrasion and Cut Test up to 750 kcmil Class B code cable; contact factory for
750 flex cable applications.
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Conductor
MM2
Outside
Diameter
(OD)
Barrel
Length (B)
Color Code
&
Die Index #
Copper Wire Size
Dimensions
Conductor
MM2
Outside
Diameter
(OD)
Barrel
Length (B)
Color Code
&
Die Index #
YSR44FX39TCKITC
6.69
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
3.35
Yellow L115
750 KCMIL
B,C
-
1.30
2.82
Black 24
YSR44FX34TCKITC
7.23
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
3.35
Yellow L115
500 KCMIL
B,C
240 MM²
Class 2
1.06
2.75
Brown 20
YSR44FX31TCKITC
7.47
750 KCMIL
G,H
777 DLO
500 MM²
Class 5
1.49
3.35
Yellow L115
350 KCMIL
B,C
185 MM²
Class 2
0.88
2.51
Red 18
YSR3931TCKITC
6.43
750 KCMIL
B,C
-
1.30
2.82
Black 24
350 KCMIL
B,C
185 MM²
Class 2
0.88
2.51
Red 18
YSR3928TCKITC
6.51
750 KCMIL
B,C
-
1.30
2.82
Black 24
4/0 AWG
B,C
-
0.69
2.11
Purple 15
6.51
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
3.03
Pink L99
350 KCMIL
B,C
185 MM²
Class 2
0.88
2.51
Red 18
YSR38FX28TCKITC
6.59
500 KCMIL
H,I,K
550 KCMIL
G,H,I
535 DLO
300 MM²
Class 5
1.25
3.03
Pink L99
4/0 AWG
B,C
-
0.69
2.11
Purple 15
YSR3431TCKITC
5.74
500 KCMIL
B,C
240 MM²
Class 2
1.06
2.75
Brown 20
350 KCMIL
B,C
185 MM²
Class 2
0.88
2.51
Red 18
YSR3428TCKITC
5.82
500 KCMIL
B,C
240 MM²
Class 2
1.06
2.75
Brown 20
4/0 AWG
B,C
-
0.69
2.11
Purple 15
YSR3425FXTCKITC
5.69
500 KCMIL
B,C
240 MM²
Class 2
1.06
2.75
Brown 20
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.66
Pink 12
YSR34FX28TCKITC
5.82
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
2.75
Blue 19
4/0 AWG
B,C
-
0.69
2.11
Purple 15
YSR34FX28FXTCKITC
5.83
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
2.75
Blue 19
4/0 AWG
120 MM²
B,C,G,H,I,K,M
Class 5
DLO
0.77
2.34
Purple 15
YSR34FX25FXTCKITC
5.69
350 KCMIL
G,H,I,K,M
373 DLO
240 MM²
Class 5
1.06
2.75
Blue 19
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.66
Pink 12
YSR3128TCKITC
5.10
350 KCMIL
B,C
185 MM²
Class 2
0.88
2.51
Red 18
4/0 AWG
B,C
-
0.69
2.11
Purple 15
YSR38FX31TCKITC
Separate Installation Tooling Chart follows.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-207
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYREDUCER™ In-Line Long Barrel Reducer
Splice Kits with Inspection Window
OD
OD
Barrel 1
Kit Catalog Number
Overall
Length
(L)
Copper Wire Size
Barrel 2
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
Copper Wire Size
Dimensions
Conductor
MM
Outside
Diameter
(OD)
2
Barrel
Length (B)
Color Code
&
Die Index #
YSR3125FXTCKITC
4.97
350 KCMIL
B,C
185 MM²
Class 2
0.88
2.51
Red 18
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.66
Pink 12
YSR312CFXTCKITC
4.91
350 KCMIL
B,C
185 MM²
Class 2
0.88
2.51
Red 18
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
1.33
Brown 10
YSR32FX29FXTCKITC
5.30
300 KCMIL
G,H,I,K,M
DLO
185 MM²
Class 5
0.95
2.48
Red 18
250 KCMIL
B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
2.34
Yellow 16
YSR32FX28FXTCKITC
5.28
300 KCMIL
G,H,I,K,M
DLO
185 MM²
Class 5
0.95
2.48
Red 18
4/0 AWG
120 MM²
B,C,G,H,I,K,M
Class 5
DLO
0.77
2.34
Purple 15
4.63
250 KCMIL
B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
2.36
Yellow 16
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.66
Pink 12
YSR29FX2CFXTCKITC
4.56
250 KCMIL
B,C
4/0 AWG
G,H,I,K,M
DLO
120 MM²
Class 5
0.86
2.36
Yellow 16
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
1.33
Brown 10
YSR2825FXTCKITC
4.09
4/0 AWG
B,C
-
0.69
2.11
Purple 15
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.66
Pink 12
YSR282CFXTCKITC
4.03
4/0 AWG
B,C
-
0.69
2.11
Purple 15
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
1.33
Brown 10
YSR286CFXTCKITC
4.25
4/0 AWG
B,C
-
0.69
2.11
Purple 15
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
1.27
Blue 7
YSR26FX6CFXTCKITC
3.86
2/0 AWG
B,C,G,H,I,K,M
DLO
70 MM²
Class 5
0.63
1.85
Black 13
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
1.27
Blue 7
YSR25FX6CFXTCKITC
3.48
1/0 AWG
B,C,G,H,I,K,M
DLO
50 MM²
Class 5
0.56
1.66
Pink 12
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
1.27
Blue 7
YSR2CFX6CFXTCKITC
2.88
#2 AWG
B,C,G,H,I,K,M
DLO
35 MM²
Class 5
0.46
1.33
Brown 10
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
1.27
Blue 7
YSR4CFX6CFXTCKITC
2.49
#4 AWG
B,C,G,H,I,K,M
DLO
-
0.38
1.15
Gray 8
#6 AWG
B,C,G,H,I,K,M
DLO
16 MM²
Class 5
0.31
1.27
Blue 7
YSR29FX25FXTCKITC
Separate Installation Tooling Chart follows.
C-208
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
Kit Catalog Number
YSR44FX39TCKITC
YSR44FX34TCKITC
YSR44FX31TCKITC
YSR3931TCKITC
YSR3928TCKITC
YSR38FX31TCKITC
YSR38FX28TCKITC
YSR3431TCKITC
YSR3428TCKITC
YSR3425FXTCKITC
Strip
Length
Color Code &
Die Index #
1
3.09
2
Barrel
OD
OD
HYDRAULIC INSTALLATION TOOLING CHART
Long Barrel with Inspection Window
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Yellow L115
-
U44XRT (4)
U44XRT (4)
U44XRT (4)
P44XRT (4)
L44RT (2)
3 CRIMPS
1 CRIMP
2.71
Black 24
-
U39RT (4)
U39RT (4)
U39RT (4)
P39RT (4)
L39RT (2)
4 CRIMPS
1 CRIMP
1
3.09
Yellow L115
-
U44XRT (4)
U44XRT (4)
U44XRT (4)
P44XRT (4)
L44RT (2)
3 CRIMPS
1 CRIMP
2
2.66
Brown 20
W34RT (4)
W34VT (4)
U34RT (4)
U34RT (4)
U34RT (4)
L34RT (2)
4 OVERLAPPING
CRIMPS
1 CRIMP
1
3.09
Yellow L115
-
U44XRT (4)
U44XRT (4)
U44XRT (4)
P44XRT (4)
L44RT (2)
3 CRIMPS
1 CRIMP
2
2.42
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
1
2.71
Black 24
-
U39RT (4)
U39RT (4)
U39RT (4)
P39RT (4)
L39RT (2)
4 CRIMPS
1 CRIMP
2
2.42
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
1
2.71
Black 24
-
U39RT (4)
U39RT (4)
U39RT (4)
P39RT (4)
L39RT (2)
4 CRIMPS
1 CRIMP
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
1
2.93
Pink L99
-
U38XRT (4)
U38XRT (4)
U38XRT (4)
L38RT(2)
2 CRIMPS
1 CRIMP
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
2.47
Red 18
1
2.93
Pink L99
-
U38XRT (4)
U38XRT (4)
U38XRT (4)
L38RT(2)
2 CRIMPS
1 CRIMP
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
1
2.67
Brown 20
W34RT (4)
W34VT (4)
U34RT (4)
U34RT (4)
U34RT (4)
L34RT (2)
4 OVERLAPPING
CRIMPS
1 CRIMP
2
2.42
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
1
2.67
Brown 20
W34RT (4)
W34VT (4)
U34RT (4)
U34RT (4)
U34RT (4)
L34RT (2)
4 OVERLAPPING
CRIMPS
1 CRIMP
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
1
2.67
Brown 20
W34RT (4)
W34VT (4)
U34RT (4)
U34RT (4)
U34RT (4)
L34RT (2)
4 OVERLAPPING
CRIMPS
1 CRIMP
2
1.68
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT (2)
U25RT (2)
-
2 CRIMPS
1 CRIMP
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-209
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Long Barrel with Inspection Window
Kit Catalog Number
YSR34FX28TCKITC
YSR34FX28FXTCKITC
YSR34FX25FXTCKITC
YSR3128TCKITC
YSR3125FXTCKITC
YSR312CFXTCKITC
YSR32FX29FXTCKITC
YSR32FX28FXTCKITC
Strip
Length
Color Code &
Die Index #
1
2.67
2
Barrel
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Blue 19
W32RT (4)
W32VT (4)
U32RT (4)
U32RT (4)
U32RT (4)
L34RT (1)
2 CRIMPS
1 CRIMP
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
1
2.67
Blue 19
W32RT (4)
W32VT (4)
U32RT (4)
U32RT (4)
U32RT (4)
L34RT (1)
2 CRIMPS
1 CRIMP
2
2.27
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
1
2.67
Blue 19
W32RT (4)
W32VT (4)
U32RT (4)
U32RT (4)
U32RT (4)
L34RT (1)
2 CRIMPS
1 CRIMP
2
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT (2)
U25RT (2)
-
2 CRIMPS
1 CRIMP
1
2.42
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
1
2.42
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT (2)
U25RT (2)
-
2 CRIMPS
1 CRIMP
1
2.42
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L31RT (1)
3 OVERLAPPING
CRIMPS
1 CRIMP
2
1.29
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
U2CRT (2)
U2CRT (2)
U2CRT (2)
-
2 CRIMPS
1 CRIMP
1
2.40
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L32RT (1)
2 CRIMPS
1 CRIMP
2
2.27
Yellow 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT (2)
U29RT (2)
U29RT (2)
L29RT (1)
2 CRIMPS
1 CRIMP
1
2.40
Red 18
W31RT (4)
W31VT (4)
U31RT (4)
U31RT (4)
U31RT (4)
L32RT (1)
2 CRIMPS
1 CRIMP
2
2.27
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
1
2.29
Yellow 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT (2)
U29RT (2)
U29RT (2)
L29RT (1)
2 CRIMPS
1 CRIMP
2
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT (2)
U25RT (2)
-
2 CRIMPS
1 CRIMP
YSR29FX25FXTCKITC
C-210
Hydraulic Tools
Dies Required
(# of Crimps)
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
HYDRAULIC INSTALLATION TOOLING CHART
Long Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
2.29
2
Barrel
Hydraulic Tools
Dies Required
(# of Crimps)
Hydraulic Dieless Tools
Number of Crimps
PATMD / 600 /
500 Series
750 / 35
Series
45 Series
Use PT6515
with U Dies
46 Series
Use PUADP1
with U Dies
60 Series
81K / 81K2 / 4PC
Series
644 / 444S
Series
Yellow 16
X29RT (8)
W29RT (4)
W29VT (4)
U29RT (2)
U29RT (2)
U29RT (2)
L29RT (1)
2 CRIMPS
1 CRIMP
1.29
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
U2CRT (2)
U2CRT (2)
U2CRT (2)
-
2 CRIMPS
1 CRIMP
1
2.06
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
2
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT (2)
U25RT (2)
-
2 CRIMPS
1 CRIMP
1
2.06
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
2
1.29
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
U2CRT (2)
U2CRT (2)
U2CRT (2)
-
2 CRIMPS
1 CRIMP
1
2.06
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
U28RT (2)
U28RT (2)
U28RT (2)
L28RT (1)
2 CRIMPS
1 CRIMP
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT (2)
U5CRT (2)
-
1 CRIMP
-
1
1.80
Black 13
X26RT (4)
W26RT (4)
W26VT (4)
U26RT (2)
U26RT (2)
U26RT (2)
-
2 CRIMPS
1 CRIMP
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT (2)
U5CRT (2)
-
1 CRIMP
-
1
1.63
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
U25RT (2)
U25RT (2)
U25RT (2)
-
2 CRIMPS
1 CRIMP
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT (2)
U5CRT (2)
-
1 CRIMP
-
1
1.30
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
U2CRT (2)
U2CRT (2)
U2CRT (2)
-
2 CRIMPS
1 CRIMP
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT (2)
U5CRT (2)
-
1 CRIMP
-
1
1.12
Gray 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
U4CRT (2)
U4CRT (2)
U4CRT (2)
-
1 CRIMP
-
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
U5CRT (2)
U5CRT (2)
U5CRT (2)
-
1 CRIMP
-
YSR29FX2CFXTCKITC
YSR2825FXTCKITC
YSR282CFXTCKITC
YSR286CFXTCKITC
YSR26FX6CFXTCKITC
YSR25FX6CFXTCKITC
YSR2CFX6CFXTCKITC
YSR4CFX6CFXTCKITC
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-211
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Long Barrel with Inspection Window
Kit Catalog Number
YSR44FX39TCKITC
YSR44FX34TCKITC
YSR44FX31TCKITC
YSR3931TCKITC
YSR3928TCKITC
YSR38FX31TCKITC
YSR38FX28TCKITC
YSR3431TCKITC
YSR3428TCKITC
YSR3425FXTCKITC
YSR34FX28TCKITC
YSR34FX28FXTCKITC
Strip
Length
Color Code &
Die Index #
1
3.09
2
1
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Yellow L115
-
-
-
-
-
-
-
2.71
Black 24
-
-
-
-
-
-
-
3.09
Yellow L115
-
-
-
-
-
-
-
W34RT (4)*
W34VT (4)
-
-
-
-
-
-
2
2.66
Brown 20
1
3.09
Yellow L115
-
-
-
-
-
-
-
-
-
-
-
-
-
2
2.42
Red 18
W31RT (4)*
W31VT (4)
1
2.71
Black 24
-
-
-
-
-
-
-
2
2.42
Red 18
W31RT (4)*
W31VT (4)
-
-
-
-
-
-
1
2.71
Black 24
-
-
-
-
-
-
-
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
2.05
Purple 15
1
2.93
Pink L99
-
-
-
-
-
-
-
W31RT (4)*
W31VT (4)
-
-
-
-
-
-
2
2.47
Red 18
1
2.93
Pink L99
-
-
-
-
-
-
-
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
1
2.67
Brown 20
W34RT (4)*
W34VT (4)
-
-
-
-
-
-
2
2.42
Red 18
W31RT (4)*
W31VT (4)
-
-
-
-
-
-
1
2.67
Brown 20
W34RT (4)*
W34VT (4)
-
-
-
-
-
-
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
1
2.67
Brown 20
W34RT (4)*
W34VT (4)
-
-
-
-
-
-
2
1.68
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
1
2.67
Blue 19
W32VT (4)
-
-
-
-
-
-
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
1
2.67
Blue 19
W32VT (4)
-
-
-
-
-
-
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
2.27
* Not recommended due to handle force required for proper installation.
C-212
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Long Barrel with Inspection Window
Kit Catalog Number
YSR34FX25FXTCKITC
YSR3128TCKITC
YSR3125FXTCKITC
YSR312CFXTCKITC
YSR32FX29FXTCKITC
YSR32FX28FXTCKITC
Strip
Length
Color Code &
Die Index #
1
2.67
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Blue 19
W32VT (4)
-
-
-
-
-
-
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
1
2.42
Red 18
W31RT (4)*
W31VT (4)
-
-
-
-
-
-
2
2.05
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
1
2.42
Red 18
W31RT (4)*
W31VT (4)
-
-
-
-
-
-
2
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
1
2.42
Red 18
W31RT (4)*
W31VT (4)
-
-
-
-
-
-
2
1.29
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
X2CRT (2)
2 CRIMPS
2 CRIMPS
-
4 CRIMPS
4 CRIMPS
1
2.40
Red 18
W31VT (4)
-
-
-
-
-
-
X29RT (8)
W29VT (4)*
2 CRIMPS
-
-
-
-
2
2.27
Yellow 16
X29RT (8)
W29RT (4)
W29VT (4)
1
2.40
Red 18
W31VT (4)
-
-
-
-
-
-
X28RT (6)
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
2.27
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
1
2.29
Yellow 16
X29RT (8)
W29RT (4)
W29VT (4)
X29RT (8)
W29VT (4)*
2 CRIMPS
-
-
-
-
2
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
1
2.29
Yellow 16
X29RT (8)
W29RT (4)
W29VT (4)
X29RT (8)
W29VT (4)*
2 CRIMPS
-
-
-
-
2
1.29
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
X2CRT (2)
2 CRIMPS
2 CRIMPS
-
4 CRIMPS
4 CRIMPS
1
2.06
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
1.61
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
YSR29FX25FXTCKITC
YSR29FX2CFXTCKITC
YSR2825FXTCKITC
* Not recommended due to handle force required for proper installation.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-213
Compression Connections
Copper — Code / Flex — Reducing Splice Kit
Long Barrel — with Inspection Window
TYPE YSR-TC (Continued)
MECHANICAL INSTALLATION TOOLING CHART
Long Barrel with Inspection Window
Kit Catalog Number
Strip
Length
Color Code &
Die Index #
1
2.06
2
Barrel
Mechanical & Ratchet
Dies Required
(# of Crimps)
Mechanical & Ratchet
Dedicated Die Tools
Number of Crimps
MD6 / MD7
Series
OUR840
MY28 /
MY29
Series
MRC840
MRE1022B /
Y8MRB1 /
Y10D / Y1022
Y122CMR
Y1MRTC
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
1.29
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
X2CRT (2)
2 CRIMPS
2 CRIMPS
-
4 CRIMPS
4 CRIMPS
1
2.06
Purple 15
X28RT (6)
W28RT (4)
W28VT (4)
X28RT (6)
W28RT (4)*
W28VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
2 CRIMPS
2 CRIMPS
-
1 CRIMP
1 CRIMP
1
1.80
Black 13
X26RT (4)
W26RT (4)
W26VT (4)
X26RT (4)
W26VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
2 CRIMPS
2 CRIMPS
-
1 CRIMP
1 CRIMP
1
1.63
Pink 12
X25RT (4)
W25RT (4)
W25VT (4)
X25RT (4)
W25VT (4)*
2 CRIMPS
4 CRIMPS
-
-
-
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
2 CRIMPS
2 CRIMPS
-
1 CRIMP
1 CRIMP
1
1.30
Brown 10
X2CRT (2)
W2CRT (2)
W2CVT (2)
X2CRT (2)
2 CRIMPS
2 CRIMPS
-
4 CRIMPS
4 CRIMPS
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
2 CRIMPS
2 CRIMPS
-
1 CRIMP
1 CRIMP
1
1.12
Gray 8
X4CRT (2)
W4CRT (2)
W4CVT (2)
X4CRT (2)
2 CRIMPS
2 CRIMPS
-
4 CRIMPS
4 CRIMPS
2
1.24
Blue 7
X5CRT (2)
W5CRT (2)
W5CVT (2)
X5CRT (2)
2 CRIMPS
2 CRIMPS
-
1 CRIMP
1 CRIMP
YSR282CFXTCKITC
YSR286CFXTCKITC
YSR26FX6CFXTCKITC
YSR25FX6CFXTCKITC
YSR2CFX6CFXTCKITC
YSR4CFX6CFXTCKITC
* Not recommended due to handle force required for proper installation.
C-214
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum / Copper Compression
HYREDUCER™ Aluminum Reducing Splices
TYPE YRB
ELECTRO TIN
PLATED
HYREDUCER™ Aluminum Reducing Splice
UL Listed 90° C, Up to 35 kV 
HYREDUCER™ Type YRB reducer butt splices are designed to splice two different
conductor sizes and is UL Listed for aluminum to copper and aluminum to aluminum
applications. The outside diameter is held constant to minimize installation dies and
is factory prefilled with PENETROX™ oxide inhibitor.
CRIMP
PRE-FILLED
WITH PENETROX
CRIMP
Features & Benefits
•
•
•
•
•
•
•
Aluminum splice reducers are dual rated to accommodate both copper and
aluminum wire and are indicated with AL-CU on the connector:
•
AL9CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 90°C, up to 35kV
AL7CU indicates the terminal can accommodate aluminum and copper
•
wire and is UL Listed 75°C, up to 35kV
Barrel features an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with crimp location bands
Factory pre-filled with PENETROX™ Type A13 oxide inhibitor
Color coded end caps are factory inserted in the barrels to match the die color
code and prevent foreign materials from entering the barrel
The barrels are designed to accommodate larger run conductor and smaller
tap conductor so the inside diameters on each end of the barrel are different
but the outside diameter is held constant minimizing number of installation
dies necessary
Catalog Number
YRB2U4
Conductor Range ●
Aluminum or Copper Size †
Barrel A
Barrel B
1 AWG
2 AWG
4 AWG
3 AWG
1 AWG
2 AWG
1/0 AWG
2/0 AWG
2/0 AWG
4/0 AWG
4/0 AWG
250 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
YRB25U2
1/0 AWG
YRB27U25
YRB27U26
YRB28U26
YRB29U28
YRB31U28
YRB31U29
YRB34U31
YRB36U31
YRB36U34
3/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
350 kcmil
350 kcmil
500 kcmil
600 kcmil
600 kcmil
700/750 kcmil ●
900 Compact AL ▼
700/750 kcmil ●
900 Compact AL ▼
YRB39U34
YRB39U36
Dimensions
O.D
D
L
0.65
0.88
2.00
0.65
0.88
2.00
0.85
0.85
0.85
1.11
1.11
1.11
1.31
1.46
1.46
1.36
1.36
1.36
1.73
1.73
1.73
2.11
2.25
2.25
3.31
3.31
3.31
4.21
4.21
4.21
5.12
5.57
5.57
1.46
2.25
5.57
1.46
2.25
5.57
† Contact BURNDY for conductor sizes not shown
▲ See tooling section of this catalog for complete tool and die listing
‡ Number of crimps
* Use PUADP1 adaptor with U dies in 46 Series
■ The largest size for the 35 Series is 400 kcmil
1-800-465-7051 (Canada)
1-603-647-5299 (International)
•
•
Aluminum oxidation is not easily detected but causes resistance in a
connection; it is imperative the proper preparation takes place prior to making
an aluminum-to-aluminum connection
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Installation Tooling ▲
Hydraulic Tools, Die Sets (No. of Crimps ‡)
35 ■, 750,
‡
Die Index
Color Code
46* Series
U25ART
Tan
Wire Strip
Length
1
296
15/16
U25ART
1
296
Tan
15/16
U28ART
U28ART
U28ART
U31ART
U31ART
U31ART
U34ART
U39ART2
U39ART2
2
2
2
2
2
2
4
4
4
298
298
298
299
299
299
300
936
936
White
White
White
Brown
Brown
Brown
Pink
Yellow
Yellow
1-7/16
1-7/16
1-7/16
1-13/16
1-13/16
1-13/16
2-3/16
2-5/16
2-5/16
U39ART2
4
936
Yellow
2-5/16
U39ART2
4
936
Yellow
2-5/16
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief
instructions
● Also accommodates compressed and compact conductors (except for 700 kcmil in 750 kcmil barrel)
 Tested with Y644HSXT and PAT644XT-18V dieless tools only and not UL Listed with any tool on
900 Compact Al.
Note: All dimensions shown are for reference only.
C-215
Compression Connections
Copper — Compression
Thin Wall C-Tap
TYPE YC-L
Bare Copper
Thin Wall Copper C-Tap
UL Listed 90° C, Up to 35 kV 
Type YC-L is a thin wall, high conductivity copper connector for making copper taps
and parallel connections from #14 to 3/0 AWG.
Features & Benefits
•
Material is high conductivity wrought copper providing low resistance for
excellent electrical conductivity
•
Bare copper ranging taking connector that allows for less inventory
•
BURNDY certifies its products using the Burndy Engineered System and
select other crimp tool manufacturers in accordance with one or more UL and
CSA categories
- UL Listed UL 486A-486B Wire Connectors
- UL Listed 467 Grounding and Bonding Equipment (YC3L12 is not UL
Listed for Grounding and Bonding)
- CSA C22.2
- Direct Burial Applications
•
Reinforced ribs on the outside of the connector increase the mechanical
strength of the connection
•
Creates a compact connection that is easy for taping and insulating
•
Connectors are clearly marked with color code dot, UL and CSA (when
applicable), wire size, die index number and more
Catalog
Number
YC8L12
YC6L12
YC4L12
YC3L12**
YC2L12
YC1L12
YC25L12
YC26L12
YC27L12
Copper Conductor
AWG Class B, C, Solid
‡
Run
Tap
10
8
8
6
6
5, 4
5, 4
3
4
3
2
3
2
1
2
1
1/0
1
1/0
2/0
1/0
2/0
3/0
10
12
10-8
12-10
8-6
12-8
6-5
12-6
4
5
12-6
4-3
5-4
12-5
3-2
4-3
12-4
2-1
3-2
12-3
1-1/0
2-1
12-2
Dimensions
No. of
Ribs
B
C
D
T
0
0.25 0.21 0.60 0.07
0
0.33 0.25 0.60 0.07
1
0.39 0.28 1.18 0.07
1
0.46 0.27 1.18 0.08
1
0.50 0.36 1.18 0.08
2
Color
Code /
Die
Index
Blue
7
Gray
8
Brown
10
Green
11
Mechanical
MD6,
OUR840,
Y122CMR
MD734R
Y1MRTC
Die No. (#
crimps)
MD6, 500
Series
(# crimps)
35, 750, 46*
Die ▲
Series
Index
(# of crimps) Embossment
Wire Strip
Length
1 Crimp
W5CVT (1)
—
—
—
5/8
2 Crimps
W4CVT (1)
—
—
—
5/8
2 Crimps
W2CVT (2)
WC4 (1)
UC4 (1)
10M
1-3/16
—
W1CVT (2)
—
—
—
1-3/16
Pink
12
—
W25VT (2)
WC2 (1)
UC2 (1)
12M
1-3/16
0.55 0.34 1.75 0.08
Black
13
—
W26VT (3)
WC1 (2)
UC1 (1)
13M
1-13/16
2
0.62 0.42 1.75 0.09
Orange
14
—
W27VT (3)
WC25 (2)
UC25 (1)
14M
1-13/16
2
0.69 0.43 1.75 0.09
Purple
15
—
W28VT (3)
—
—
—
1-13/16
2
0.81 0.48 1.75 0.09
Yellow
16
—
W29VT (3)
—
—
—
1-13/16
▲ See tooling section of this catalog for complete tool and die listings.
‡ Refer to website for sales drawing with complete listing with solid/stranded copper conductor
* Use PUADP1 adapter with U dies in 46 Series
C-216
Installation Tooling
Hydraulic
For Tin plating add TN suffix (example = YC10L12TN)
Note: All dimensions shown are for reference only.
** YC3L12 is NOT UL Listed or CSA Certified for Grounding and Bonding.
www.burndy.com
1-800-346-4175 (US)
Copper — Compression
C-Tap
TYPE YCHC
Compression Connections
Electro Tin
Plated
Copper CRIMPIT™ C-Tap
UL Listed 90° C, Up to 35 kV 
Features & Benefits
•
•
•
•
•
•
•
Range taking C-tap that allows for less inventory as one C-tap can
accommodate a multitude of wire combinations
Accommodates a wide range of run/tap combinations
Manufactured from high conductivity wrought copper providing low resistance
for excellent electrical conductivity
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Each connector has a recommended UL Listed / CSA Certified insulating
cover available in both black and clear (see table); clear cover allows for easy
inspection of the connection (see separate page for full details on Type CCFFR and CFR-FR Covers)
Connectors are clearly marked with stamping
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
1-800-465-7051 (Canada)
1-603-647-5299 (International)
C-217
Compression Connections
Copper — Compression
C-Tap
TYPE YCHC (Continued)
BURNDY
Catalog
Number
Flame Retardant
Cover
Black
Clear Cat.
Cat.
No.
No. ‡
YCHC44TC44 CCFRFR
CFRFR
YCHC39TC39 CCFRFR
CFRFR
YCHC39TC31 CCFRFR
CFRFR
YCHC39TC2
CCFRFR
CFRFR
YCHC34TC34 CCFNFR
CFNFR
YCHC34TC29 CCFNFR
CFNFR
YCHC34TC2
CFNFR
CCFNFR
YCHC29TC29 CCFDXFR CFDFR
YCHC29TC2
CCFDFR
CFDFR
YCHC2TC2
CCFOFR
CFOFR
YCHC8TC8
♦
♦
BURNDY
Catalog
Number
YCHC44TC44
YCHC39TC39
YCHC39TC31
YCHC39TC2
YCHC34TC34
YCHC34TC29
YCHC34TC2
YCHC29TC29
YCHC29TC2
YCHC2TC2
YCHC8TC8
Flame Retardant
Cover
Black
Clear Cat.
Cat.
No.
No. ‡
CCFRFR CFRFR
CCFRFR CFRFR
CCFRFR CFRFR
CCFRFR CFRFR
CCFNFR CFNFR
CCFNFR CFNFR
CCFNFR CFNFR
CCFDXFR CFDFR
CCFDFR CFDFR
CCFOFR CFOFR
♦
♦
Electro Tin
Plated
Conductor Sizes
Main (Run)
Tap 1
Tap 2
▲
Color Code
Die Index
Tap 3
1000-750 kcmil Class B,C
1000-750 kcmil Class B,C
646-535 kcmil DLO
646-535 kcmil DLO
—
—
750-500 kcmil Class I
750-500 kcmil Class I
750-500 kcmil Class B,C
750-500 kcmil Class B,C
535-373 kcmil DLO
535-373 kcmil DLO
—
—
550-500 kcmil Class I
550-500 kcmil Class I
750-500 kcmil Class B,C
350 kcmil-2 AWG Class B,C
2-6 AWG Class B,C,Solid 8-14 AWG Class B,C
535-373 kcmil DLO
4/0-2 AWG Class I, DLO
2-8 AWG Class I, DLO 8-14 AWG Class I, DLO
550-500 kcmil Class I
750-500 kcmil Class B,C
2-6 AWG Class B,C,Solid
8-14 AWG Class B,C
535-373 kcmil DLO
—
2-8 Class I, DLO
8-14 AWG Class I, DLO
550-500 kcmil Class I
500 kcmil-4/0 AWG Class B,C
500 kcmil-4/0 AWG Class B,C
—
—
373 kcmil-4/0 AWG Class I, DLO 373 kcmil-4/0 AWG Class I, DLO
500 kcmil-4/0 AWG Class B,C
250 kcmil-2 AWG Class B,C
2-6 AWG Class B,C,Solid
—
373 kcmil-4/0 AWG Class I, DLO
4/0-2 AWG Class I, DLO
2-8 AWG Class I, DLO
500 kcmil-4/0 AWG Class B,C
2-6 AWG Class B,C,Solid
8-14 AWG Class B,C
—
373 kcmil-4/0 AWG Class I, DLO
2-8 Class I, DLO
8-14 AWG Class I, DLO
250 kcmil-2 AWG Class B,C
250 kcmil-2 AWG Class B,C
—
—
4/0-2 AWG Class I, DLO
4/0-2 AWG Class I, DLO
250 kcmil-2 AWG Class B,C
2-6 AWG Class B,C,Solid
8-14 AWG Class B,C
—
4/0-2 AWG Class I, DLO
2-8 Class I, DLO
8-14 AWG Class I, DLO
2-6 AWG Class B,C,Solid
2-6 AWG Class B,C,Solid
8-14 AWG Class B,C
—
2-8 Class I, DLO
2-8 Class I, DLO
8-14 AWG Class I, DLO
8-12 AWG Class B,C
8-12 AWG Class B,C
—
—
8-12 AWG Class I, DLO
8-12 AWG Class I, DLO
▲ Tooling († No. of Crimps)
750, 35
Series
†
46*
Series
†
—
—
—
—
U1104
U1104
U1104
U997
U251
UC
U240
—
—
—
—
2
2
2
1
1
1
1
P1102
P1103
P1103
P1103
U1104
U1104
U1104
U997
U251
UC
U240
1
1
1
1
1
1
1
1
1
1
1
H
W
L
Strip
Length
3.59
3.12
2.96
2.66
2.97
2.45
2.45
2.12
1.78
1.22
0.53
1.73
1.53
1.53
1.53
1.38
1.26
1.26
.98
.97
.60
.35
1.16
1.06
1.31
1.31
1.00
0.88
0.94
0.94
0.81
0.81
0.56
1-1/4"
1-1/8"
1-3/8"
1-3/8"
1-1/4"
1"
1"
1"
1"
1"
5/8"
White
1102
Blue
1103
Blue
1103
Blue
1103
Brown
1104
Brown
1104
Brown
1104
Orange
997
Red
251
Brown
C
Red
240
Note: To properly use tap 2 and/or tap 3 conductors in YCHC connector a conductor from the tap 1 cable range must be included in the tap 1 groove.
‡ To obtain covers made of polyethylene remove suffix-FR (example: CFO). CFO is not flame retardant.
* Use PUADP1 adaptor with U dies in 46 Series.
▲ See tooling section of Master Catalog for complete tool and die listings.
♦ For applications requiring flame retardant cover, use either a CCFBG-FR (Clear) or CFBG-FR (Black) cover and YH2C2C connector by ordering YH8C8CWCC (Clear) or YH8C8CWC (Black).
Note: All dimensions shown are for reference only.
C-218
www.burndy.com
1-800-346-4175 (US)
Copper — Code
H-Tap
Compression Connections
TYPE YH
H-Tap Copper CRIMPIT™
ELECTRO-TIN
PLATED
THIRD HAND
COLOR CODE
DIE AND
CRIMP
INFORMATION
UL Listed 90° C, Up to 35 kV 
UL Listed Grounding and Bonding Equipment*
Direct Burial Rated
Features & Benefits
•
•
Connector: Uninsulated compression H-Tap Connectors
Connection: Compression connectors are made irreversible and maintenance
free
•
Applicable Standards: Connectors are only UL Listed and CSA Certified
when installed with the BURNDY Engineered System and select other crimp
tool manufacturers in accordance with one or more categories
-Tested in accordance to UL 486A-486B / CSA C22.2 NO 65 Wire
Connectors
-Tested in accordance to UL 467 / CSA C22.2 No 41 Grounding and
Bonding Equipment (*YH2929 to YH8C8C ONLY)
•
Temperature and voltage rating: 90°C, up to 35kV; For applications
greater than 2000 Volts consult cable manufacturer for voltage stress relief
instructions
•
Wire Accommodates (see table): H-Tap grooves are designed to
accommodate wire ranges
-Code copper wire (CU): Class B (Concentric, Compressed, Compact)
or Class C
-Flex wire (CU): See table for wire classes
•
Connectors are tin-plated
•
Connector Design Features:
-Designs with more than one tap wire groove require installers to utilize a
minimum of one Main (Run) and one tap groove; others grooves can be
left empty
-Typical ink markings (as space permits and applicable):
Crimp zone indicated by color bands, BURNDY name or logo, UL logo,
CSA logo, Wire Size, Die Color Code, Index Number
-The “third hand” is a string provided with the H-Tap connector used to wrap
the wire while being inserted into the run and tap grooves; This feature
constrains the wire while the installer applies the recommended number of
crimps
•
H-Tap connectors can be purchases separately or kitted with covers:
-YH: H-Tap sold separately without a cover
-YH-WC: Add “WC” for H-Tap kitted with black cover
-YH-WCC: Add “WCC” for H-Tap kitted with clear cover
1-800-465-7051 (Canada)
1-603-647-5299 (International)
CONDUCTOR
RANGE
PATENTED
C-219
Compression Connections
Copper — Code
H-Tap
TYPE YH (Continued)
ELECTRO-TIN
PLATED
COLOR CODE
DIE AND
CRIMP
INFORMATION
THIRD HAND
CONDUCTOR
RANGE
PATENTED
TABLE 1 CODE (Class B,C) & FLEX WIRE (Class G,H,I,K,M,DLO)
H-Tap
Connector
Kit Catalog Number
Flame Retardant Cover
Clear
Black ‡
Fig.
No.
Conductor Sizes Code (Class B,C) & Flex Wire (Class G,H,I,K,M,DLO)
Main
Tap 1
Tap 2
Tap 3
1000-750 kcmil Class B,C
777-535 DLO
750-500 kmcil Class I
1000-750 kcmil Class B,C
777-535 DLO
750-500 kmcil Class I
1000-750 kcmil Class B,C
777-535 DLO
750-500 kmcil Class I
750-500 kcmil Class B,C
535-444 kcmil DLO
550-450 kcmil Class I
750-350 kcmil B,C
535 kcmil DLO
550-500 kcmil Class I
500-250 kcmil Class B,C
373 kcmil-4/0 AWG DLO
350 kcmil-4/0AWG Class I
500 kcmil-4/0 AWG Class B,C
373 kcmil-4/0 AWG DLO
350 kcmil-4/0 AWG Class I
4/0 AWG Class K
250 kcmil-2 AWG Class B,C
4/0-2 AWG Class I, DLO
1000-750 kcmil Class B,C
777-535 DLO
750-500 kmcil Class I
—
—
500-350 kcmil Class B,C
350 kcmil Class I,K
—
—
250 kcmil-2 AWG Class B,C
4/0-2 AWG Class I, DLO
—
—
YH4444
YH4444WCC
YH4444WC
1
YH4434
YH4434WCC*
YH4434WC
6
YH4429
YH4429WCC
YH4429WC
5
YH3939
YH3939WCC
YH3939WC
1
YH3931
YH3931WCC
YH3931WC
2
YH3434
YH3434WCC
YH3434WC
1
YH3429
YH3429WCC
YH3429WC
2
YH2929
YH2929WCC
YH2929WC
1
YH292C
YH292CWCC
YH292CWC
3
250 kcmil-2 AWG Class B,C
4/0-2 AWG Class I, DLO
YH298C
YH298CWCC
YH298CWC
3
250 kcmil-2 AWG Class B,C
4/0-2 AWG Class I, DLO
YH2C2C
YH2C2CWCC
YH2C2CWC
4
YH6C6C
YH6C6CWCC
YH6C6CWC
1
YH8C8C
YH8C8CWCC
YH8C8CWC
4
• Use PUADP1 adaptor with U dies in 46 Series.
▲ See tooling section of this catalog for complete tool and
die listings.
C-220
2-6 AWG Solid
2-6 AWG Class B,C
2-6 AWG Class G,H,I, DLO
8 AWG Class I,K, DLO
6-10 AWG Class B,C
6-10 AWG Class I, DLO
8-14 AWG Class B,C
8-14 Class I, DLO
750-350 kcmil Class B,C
535-313 kcmil DLO
550-350 kcmil Class I
4/0-1/0 AWG Class B,C
250 kcmil-1/0 AWG Class I, DLO
4/0 AWG Class K
500 kcmil-4/0 AWG Class B,C
373 kcmil-4/0 AWG DLO
350 kcmil-4/0 AWG Class I
—
—
1-6 AWG Solid
1-6 AWG Class B,C
1-8 AWG Class I, DLO
2-14 AWG Class B,C
2-14 AWG Class I, DLO
—
—
250 kcmil-1/0 AWG Class B,C
4/0-1/0 AWG Class I, DLO
4/0 AWG Class K
1-6 AWG Solid
1-6 AWG Class B,C
1-8 AWG Class I, DLO
8-14 AWG Class B,C
8-14AWG Class I, DLO
8 AWG Class K
—
—
8-14 AWG Class B,C
8-14 AWG Class I, DLO
—
8-14 AWG Class B,C
8-14 AWG Class G,H,I, DLO
8 AWG Class K
—
8-14 AWG Class B,C
8-14 AWG Class G,H,I, DLO
8 AWG Class K
8-14 AWG Class B,C
8-14 AWG Class G,H,I, DLO
8 AWG Class K
—
—
—
—
250 kcmil-2 AWG Class B,C
4/0-2 AWG Class I, DLO
2-6 AWG Solid
2-6 AWG Class B,C
2-8 AWG Class I, DLO
8-14 AWG Class B,C
8-14 AWG Class G,H,I, DLO
8 AWG Class K
2-6 AWG Solid
2-6 AWG Class B,C
2-6 AWG Class G,H,I, DLO
8 AWG Class I,K, DLO
6-14 AWG Class B,C
6-14 AWG Class I, DLO
8-14 AWG Class B,C
8-14 AWG Class I, DLO
* Not CSA Certified.
Note: All H-Taps ROHS compliant.
Note: All dimensions shown are for reference only.
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper — Code
H-Tap
TYPE YH (Continued)
ELECTRO-TIN
PLATED
COLOR CODE
DIE AND
CRIMP
INFORMATION
THIRD HAND
CONDUCTOR
RANGE
PATENTED
TABLE 2 METRIC CONDUCTOR mm2
H-Tap
Connector
Kit Catalog Number
Flame Retardant Cover
Clear
Black ‡
Metric Conductor Sizes (mm²)
Fig. No.
YH4444
YH4444WCC
YH4444WC
1
YH4434
YH4434WCC
YH4434WC
6
YH4429
YH4429WCC
YH4429WC
5
YH3939
YH3939WCC
YH3939WC
1
Main
Tap 1
508-380 mm2 Class 2
393-253 mm2 Class 5
508-380 mm2 Class 2
393-253 mm2 Class 5
508-380 mm2 Class 2
393-253 mm2 Class 5
380-253 mm2 Class 2
278-233 mm2 Class 5
508-380 mm2 Class 2
393-177 mm2 Class 5
253-177 mm2 Class 2
177 mm2 Class 5
127-33.6 mm2 Class 2
107-336.6 mm2 Class 5
380-177 mm2 Class 2
278-159 mm2 Class 5
YH3931
YH3931WCC
YH3931WC
2
380-177 mm2 Class 2
278-253 mm2 Class 5
107-53.5 mm2 Class 2
127-53.5 mm2 Class 5
YH3434
YH3434WCC
YH3434WC
1
253-127 mm2 Class 2
189-107 mm2 Class 5
253-127 mm2 Class 2
189-107 mm2 Class 5
YH3429
YH3429WCC
YH3429WC
2
253-107 mm2 Class 2
189-107 mm2 Class 5
127-33.6 mm2 Class 2
107-336.6 mm2 Class 5
YH2929
YH2929WCC
YH2929WC
1
127-33.6 mm2 Class 2
107-33.6 mm2 Class 5
YH292C
YH292CWCC
YH292CWC
3
127-33.6 mm2 Class 2
107-33.6 mm2 Class 5
YH298C
YH298CWCC
YH298CWC
3
YH2C2C
YH2C2CWCC
YH2C2CWC
4
YH6C6C
YH6C6CWCC
YH6C6CWC
1
YH8C8C
YH8C8CWCC
YH8C8CWC
4
127-33.6 mm2 Class 2
107-336.6 mm2 Class 5
33.6-13.3 mm2 Class 1
33.6-13.3 mm2 Class 2
33.6-8.4 mm2 Class 5
13.3-5.3 mm2 Class 2
13.3-5.3 mm2 Class 5
33.6-13.3 mm2 Class 1
33.6-13.3 mm2 Class 2
336.8-8.4 mm2 Class 5
13.3-5.3 mm2 Class 2
13.3-5.3 mm2 Class 5
8.4-2.1 mm2 Class 2
8.4-2.1 mm2 Class 5
• Use PUADP1 adaptor with U dies in 46 Series.
▲ See tooling section of this catalog for complete tool and
die listings.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
127-33.6 mm2 Class 2
107-33.6 mm2 Class 5
33.6-13.3 mm2 Class 1
33.6-13.3 mm2 Class 2
336.8-8.4 mm2 Class 5
13.3-5.3 mm2 Class 2
13.3-5.3 mm2 Class 5
8.4-2.1 mm2 Class 2
8.4-2.1 mm2 Class 5
Tap 2
Tap 3
—
—
—
—
—
—
—
—
42.4-13.3 mm Class 1
42.4-13.3 mm2 Class 2
42.4-8.4 mm2 Class 5
33.6-2.1 mm2 Class 2
33.6-2.1 mm2 Class 5
2
—
—
42.4-13.3 mm2 Class 1
42.4-13.3 mm2 Class 2
42.4-8.4 mm2 Class 5
8.4-2.1 mm2 Class 2
8.4-2.1 mm2 Class 5
—
—
8.4-2.1 mm2 Class 2
8.4-2.1 mm2 Class 5
—
8.4-2.1 mm2 Class 2
8.4-2.1 mm2 Class 5
—
8.4-2.1 mm2 Class 2
8.4-2.1 mm2 Class 5
8.4-2.1 mm2 Class 2
8.4-2.1 mm2 Class 5
—
—
—
—
* Not CSA Certified.
Note: All H-Taps ROHS compliant.
Note: All dimensions shown are for reference only.
C-221
Compression Connections
Copper — Code
H-Tap
TYPE YH (Continued)
ELECTRO-TIN
PLATED
COLOR CODE
DIE AND
CRIMP
INFORMATION
THIRD HAND
CONDUCTOR
RANGE
PATENTED
TABLE 3 INSTALLATION TOOLING + DIMENSIONS
Catalog
Number
Kit Catalog Number
Flame Retardant Cover
Clear
Black ‡
Fig. Color Code
No. Die Index
YH4444
YH4444WCC
YH4444WC
1
YH4434
YH4434WCC*
YH4434WC
6
YH4429
YH4429WCC
YH4429WC
5
YH3939
YH3939WCC
YH3939WC
1
YH3931
YH3931WCC
YH3931WC
2
YH3434
YH3434WCC
YH3434WC
1
YH3429
YH3429WCC
YH3429WC
2
YH2929
YH2929WCC
YH2929WC
1
YH292C
YH292CWCC
YH292CWC
3
YH298C
YH298CWCC
YH298CWC
3
YH2C2C
YH2C2CWCC
YH2C2CWC
4
YH6C6C
YH6C6CWCC
YH6C6CWC
1
YH8C8C
YH8C8CWCC
YH8C8CWC
4
White
1102
White
1102
Yellow
KR
Yellow
KR
Yellow
KR
Brown
1104
Brown
1104
Purple
654
Purple
654
Purple
654
Brown
C
Orange
BG
Green
11
• Use PUADP1 adaptor with U dies in 46 Series.
▲ See tooling section of this catalog for complete tool and
die listings.
C-222
Dimensions
Wire
Strip
Length Length
▲ Hydraulic Tooling
(No. of Crimps)
35, 750
46*
Series
Series
H
W
3.38
1.70
1.00
1-1/4
—
3.38
1.70
1.00
1-3/8
3.22
1.70
1.00
2.97
1.50
2.97
Kitted Cover Catalog #
Clear Cover
Black Cover
P1102 (1)
CCFR-FR
CFR-FR
—
P1102 (1)
CCFR-FR
CFR-FR
1-3/8
—
PYFR (1)
CCFR-FR
CFR-FR
1.25
1-3/8
—
PYFR (1)
CCFR-FR
CFR-FR
1.50
0.95
1-1/16
—
PYFR (1)
CCFR-FR
CFR-FR
2.43
1.15
1.00
1-1/8
CFN-FR
1.31
1.00
1-1/8
CCFN-FR
CFN-FR
1.85
0.90
0.90
1-1/16
U654 (1)
CCFD-FR
CFD-FR
1.52
0.90
0.90
1-1/16
U654 (1)
CCFD-FR
CFD-FR
1.52
0.90
0.90
1-1/16
U654 (1)
P1104 (1)
U1104M (1)
P1104 (1)
U1104M (1)
U654 (1)
P654 (1)
U654 (1)
P654 (1)
U654 (1)
P654 (1)
CCFN-FR
2.43
U1104M (1)
U1104 (2)
U1104M (1)
U1104 (2)
CCFD-FR
CFD-FR
1.25
0.60
0.75
7/8
UC (1)
UC (1)
CCFO-FR
CFO-FR
0.81
0.39
0.60
3/4
UBGRT (1)
UBGRT (1)
CCFBG-FR
CFBG-FR
0.63
0.40
0.60
3/4
U11T1 (1)
U11T1 (1)
CCFBG-FR
CFBG-FR
* Not CSA Certified.
Note: All H-Taps ROHS compliant.
Note: All dimensions shown are for reference only.
www.burndy.com
1-800-346-4175 (US)
Compression Connections
H-Tap Covers
Black Flame Retardant; Clear Flame Retardant
TYPE CF-FR
H-Tap Black Flame Retardant Cover
UL Listed 90° C, Up to 600 Volts
Features & Benefits
•
•
•
•
•
•
•
Insulation cover that has a one-piece hinge design so not extra
hardware is required
After an H-tap connection is made, the appropriate CF-FR cover
can be used to slip over the connection and latches securely shut
The use of the insulation cover eliminates the need to tape the
connection, making this solution a fast and reliable method of
insulating
Flash Barrier; the cover is designed to protect against electrical
flashover
Type CF-FR cover material has a UL94 V-O Flame rating with
a minimum 28 oxygen index that indicate self-extinguishing
retardant properties
Covers are clearly marked with lettering
BURNDY certifies its products using the BURNDY Engineered
System and select other crimp tool manufacturers in accordance
with one or more of the UL categories in order to obtain a UL
Listing
Catalog Number
CFBGFR
CFOFR
CFDFR
CFNFR
CFRFR
Max. Conductor
Accommodated
#8 AWG
#6 AWG
#2 AWG
250 kcmil
500 kcmil
750 kcmil
1000 kcmil
Matched H Copper
CRIMPIT™
YH8C8C
YH6C6C
YH2C2C
YH292C, YH298C, YH2929
YH3434, YH3429*
YH3939, YH3931, YH4429
YH4434,YH4444
Max. Connector
Length
0.65
0.65
0.80
0.95
1.10
1.30
1.10
Connector Color
Code
Green
Orange
Brown
Purple
Brown
Yellow
White
* Use CFN-FR for single tap installation; use CFR-FR when 2 or more tap conductors are installed.
† Two-piece design packaged together.
Note: All dimensions shown are for reference only.
TYPE CCF-FR
Clear H-Tap Flame Retardant Cover
UL Listed 90° C, Up to 600 Volts
Features & Benefits
•
•
•
•
•
•
•
Insulation cover that has a two-piece design with positive locking latch to
ensure correct installation; prevents opening after installation
After an H-tap connection is made, the appropriate Type CCF-FR cover can
be used to slip over the connection and latch securely shut
Embedded magnifying lense in the cover provides increased visibility of the
H-tap die embossment on the connector made by the require installation
tooling; this allows for improved visibility during a connection inspection
Made of polished clear polycarbonate material that provides:
•
High visibility for inspection of installed H-tap connection
•
Built-in channels on the outside of the covers accommodate and hold
cable ties, hook and loop ties, or waxed cord security in place after
cover installation
•
Patented highly flexible fingers on each cover are designed to contour
around the wire
•
Internal pockets designed to accommodate identification tags (4 ID tags
included)
UL94 V-O Flame rating indicating self-extinguishing retardant properties
•
The use of the insulation cover eliminates the need to tape the connection
making this solution a fast and reliable method of insulating
Molded barrier prevents installed H-tap connectors from electrical flashover
Covers come with two (2) clear halves, two (2) cable ties, and four (4)
identification tags
1-800-465-7051 (Canada)
1-603-647-5299 (International)
•
•
Covers are clearly marked with lettering
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Catalog
Number
CCFBGFR
CCFOFR
CCFDFR
CCFDXFR
CCFNFR
CCFRFR
Max. Conductor
Accommodated
#8 AWG
#6 AWG
#2 AWG
250 kcmil
250 kcmil
500 kcmil
750 kcmil
1000 kcmil
Matched H Copper
CRIMPIT™
YH8C8C
YH6C6C
YH2C2C
YH292C, YH298C
YH2929
YH3434, YH3429*
YH3939, YH3931,
YH4429. YH4434,
YH4444
Max. Connector
Length
0.65
0.65
0.80
0.95
0.95
1.10
Connector
Color Code
Green
Orange
Brown
Purple
Purple
Brown
1.30
1.10
Yellow
White
* Use CCFNFR for single tap installation; use CCFRFR when 2 or more tap conductors are installed.
Note: All dimensions shown are for reference only.
C-223
Compression Connections
Copper — Code / Flex
Split Compression Wye Tap
TYPE YSH
Color Code Die and
Crimp Information
H Copper CRIMPIT™ Split Compression Wye Tap Connector
Type YSH heavy duty connectors are designed for insulated underground wye
splices. The split H copper CRIMPIT™ connector is longer than our standard H
copper CRIMPIT™ and is suitable for use on high voltage (15kV) power cables
with copper conductors. The connectors cannot be used with oil filled or mass
impregnated cables since no oil stop is provided. The connector is installed with
standard BURNDY® HYPRESS™ tools and is made of tin-plated electrolytic copper.
Features & Benefits
•
Conductor
Range
Range taking H-tap that allows for less inventory as one H-tap can
accommodate a multitude of wire combinations
Accommodates a wide range of run / tap combinations
The tap grooves act independently; the use of one run and one tap wire is
required when using this connector for making a connection
Manufactured from high conductivity wrought copper providing low resistance
for excellent electrical conductivity
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Color coded to ensure proper die and installation tooling is selected
Insulation is not provided; insulation may be obtained from Raychem (800272-9243) Type HVSY Splice Kits for 15kV installations; a complete IEEE 404
15kV installation is provided
•
•
•
•
•
•
Main Conductor
Main Conductor
YSH Connector
YSH2929
1
YSH3429
2
YSH3434
1
YSH3931
2
YSH3939
1
TAP 1
Fig. 1
For continuous and/or tap
connections refer to table
for conductor ranges.
Tap Conductor
1
Fig.
#
Expanded Tap 1 Components
Expanded Catalog Number
Tap 1 Range
YSH-292C-E
#2 Str.
YSH-2925-E
1/0 Str.
Conductor ends remain visible
when conductor is split
Strip Length 1–1/2″
Catalog
Number
Electro-Tinplated
1
TAP 2
TAP 1
TAP 3
Due to thickness of underground wire insulation
the minimum recommended strip length from the
connector edge is 1 inch.
Conductor Sizes Code Expanded Tap 1
(Flex Cable)
AWG
Tap 1
Tap 2
250 kcmil - #2 AWG 250 kcmil - #2 AWG
(4/0 - 2)
(4/0 - 2)
#1- #6
500 kcmil - 4/0 AWG 250 kcmil- 1/0 AWG
AWG
(350 - 4/0)
(4/0 - 1/0)
(1 - 8)
500- 250 kcmil
500 kcmil- 4/0 AWG
(350 - 4/0)
(350 - 4/0)
#1-#6
750 - 350 kcmil
4/0 - 1/0 AWG
AWG
(550 - 500)
(350 - 1/0)
(1 - 8)
750 - 500 kcmil
750 - 350 kcmil
(550 - 500)
(550 - 350)
Fig. 2
750
Series
†
46*
Series
†
Color
Code
Die Index
▲&
Embossment
H
-
U654
4
P654
2
Purple
654
1.85 in
0.90 in 3.00 in
1 1/2
#8- #14
AWG
(8 - 14)
U1104
4
P1104
2
Brown
1104
2.23 in
1.31 in
3.00 in
1 1/2
-
U1104
4
P1104
2
Brown
1104
2.43 in
1.15 in
3.00 in
1 1/2
#2-#14
AWG
(2 - 14)
-
-
PYFR
2
Yellow
KR
2.97 in
1.50 in
3.00 in
1 1/2
-
-
-
PYFR
2
Yellow
KR
2.97 in
1.50 in
3.00 in
1 1/2
Tap 3
W
L
Wire Strip
Length
* Use PUADP1 adaptor with U dies in 46 Series. P dies result in a smooth crimp surface and is recommended for voltages above 600 V.
▲ See tooling section of this catalog for complete tool and die listings.
† Number of crimps per connector. U dies require double crimps.
Note: All dimensions shown are for reference only.
C-224
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum Compression
Tin Plated Aluminum H-Tap
TYPES YFD, YFN, YFO, YFR
DIE AND COLOR CODE
AND CRIMP INFORMATION
H-CRIMPIT™ Aluminum Compression
Tap Connector
UL Listed 90° C, Up to 35 kV 
H-CRIMPIT™ compression tap connectors Types YFD, YFN, YFO, and YFR are for
use with aluminum to aluminum and aluminum to copper connections.
CRIMP
PRE-FILLED WITH
PENETROX
The H-CRIMPIT™ taps are ideal for making both parallel and tap compression
connections in risers and gutters. It should only be installed with hydraulic tools.
Features & Benefits
•
•
•
•
•
•
•
Aluminum H Taps are dual rated to accommodate both copper and aluminum
wire and are indicated with AL-CU on the connector:
•
AL9CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 90°C, up to 35kV
•
AL7CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 75°C, up to 35kV
Each connector is factory sealed in polyethylene to ensure connector is
delivered free of foreign materials prior to being installed
Post crimp, the connector is easy to tape
Connectors are clearly marked
Factory pre-filled with PENETROX™ Type A13 oxide inhibitor
Aluminum oxidation is not easily detected but causes resistance in a
connection to is it imperative that the proper preparation takes place prior to
making an aluminum-to-aluminum connection
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Copper or
Aluminum
Run
Tap
1/0-6
AWG
4/0-1
AWG
1-6
AWG
2/0-1
AWG
Fig. 1
Dia. Range
Catalog
Number
Fig.
#
H
L
W
Run
Tap
Run
Tap
2/0-6
1-6 Str
.398-.162
.332-.162
YFO140
1
1.15
1.62
0.70
250-1/0
3/0-1/0
.563-.338
.477-.338
YFD365
1
1.42
2.50
0.89
500-4/0 500-4/0 500-250 500-250
.815-.522
.815-.522
YFN540
3
1.82
4.50
1.23
900-600 600-350 900-700 600-400 1.108-.877 .893-.659
YFR865
4
3.04
4.62
1.74
▲ See tooling section of this catalog for complete tool and die listings.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief
instructions.
* CSA Listed
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Fig. 3
Fig. 4
Accommodates 
Compact 
Fig. 2
Installation Tooling ▲
Hydraulic Tools, Die Sets
(No. of Crimps)
Die Color
Index Code 750, 35
46 
()
Series
Series
UYFO,
UYFO,
O
Green
(2)
UO
UO
UD3
UD3
D3
Blue
(3)
UYFD
UYFD
UN
PN
N
Red
(3)
UYFN
PYFN
PKR
KR Yellow
—
(4)
PYFR
Wire
Strip
Length
1-7/8
2-3/4
4-7/8
5
Note: All dimensions shown are for reference only.
 Material: Aluminum.
 For Conductor combinations of AL to AL or AL to CU.
 Catalog Number PUADP1 adaptor is required to use U type dies in 46 series tools;
do not use UYFN die set with PUADP1; use PYFN only.
 Other conductors not listed in table can be accommodated as long as the conductor diameter
falls within diameter range specified.
C-225
Compression Connections
Copper Compression
HYPLUG™ Adapters for Copper Conductor
TYPES YEV-P-FX, YE-P-FX
HYPLUG™
WIRE
CONNECTOR
ADAPTER
Wire Connector Adapter Rated for 90° C, Up to 35 kV 
Types YEV-P-FX and YE-P-FX copper compression adapters are designed for
reliable termination of copper conductor when the current capacity of the conductor
is downsized, but larger conductor is utilized. Typical applications are for voltage drop
protection when oversized conductors are used or flex conductor is used. These
adapters facilitate the termination into existing mechanical set screw connectors for
various stranded copper cables.
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
•
•
C-226
Connector: Uninsulated copper compression pin adapter
Connection: irreversible and maintenance free
cULus Listed Wire-Connector Adapters; Tested in accordance to UL
486A-486B Wire Connector Adapters, CSA C22.2 No. 65 Wire Connectors
For applications greater than 2000 Volts consult cable manufacturer for
•
voltage stress relief applications
Connectors without covers: Temperature and voltage rating 90°C, up to 35kV
Accommodates a variety of conductor types and sizes (see tables for
specifics)
•
Code Copper Wire Class B (Concentric, Compressed, Compact),
Class C
•
Flexible Wire Classes
Pin Adapters are tin plated unless otherwise specified; other plating options
available (add suffix applicable)
•
Nickel (-NK), Silver (-SV), Tin-Zinc (-TZ), Unplated Bare (-BR)
Pin adapters are clearly marked with wire size, color code, and crimp location
bands
Barrel designed with an internal chamfer at the wire entry to ensure smooth
wire insertion
Long barrel lengths allow for an increased number of crimps, increasing the
mechanical strength of the connecton
In order to obtain a UL Listing and CSA Certification BURNDY certified its
products using teh BURNDY Engineered System. BURNDY connectors
can receive a UL Listing and CSA Certification with other crimp tool
manufacturers installation tools
Solid pin design is rated to carry the equivalent ampacity of the incoming wire
being terminated
Covers are supplied with the connectors
Material types include: Santoprene or PVC
•
•
UL Listed and CSA Certified; Temperature and voltage rating up to
90°C and 600 Volts
For installation instructions, see the product sales drawing that can be found
on our website
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Copper Compression
HYPLUG™ Adapters for Copper Conductor
TYPES YEV-P-FX, YE-P-FX (Continued)
WIRE
CONNECTOR
ADAPTER
Note: up to 600 Volts, 90°C EPDM or Santoprene rubber covers supplied with the connector
Catalog Number
Accommodates
Copper Wire Sizes
Code Conductor
Class B,C
Flex Conductor
Classes (as listed)
4 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
2/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
4 G,H,I,K,M, DLO
2 G,H,I,K,M, DLO
1 G,H,I,K,M, DLO
1/0 G,H,I,K,M, DLO
2/0 G,H,I,K,M, DLO
3/0 G,H,I,K,M, DLO
4/0 G,H,I,K,M, DLO
4/0 G,H,I,K,M, DLO
250 kcmil G,H,I,K
262 kcmil DLO
300 kcmil G,H,I,K
313 kcmil DLO
350 kcmil G,H,I,K
373 kcmil DLO
500 kcmil G,H
444 kcmil DLO
500 kcmil H,I,K
550 kcmil G,H,I
535 kcmil DLO
600 kcmil G,H,I,K
646 kcmil DLO
750 kcmil G,H,I
777 kcmil DLO
YEV4CP6X75FX
YEV2CP4X75FX
YEV1CP3X84FX
YEV25P2X84FX
YEV26P1X84FX
YEV27P1/0X84FX
YEV28P2/0X100FX
YEV29P3/0X109FX
YE31P4/0X110FX
YE32P250X125FX
400 kcmil
YE34P250X125FX
500 kcmil
YE36P350X150FX
600 kcmil
YE38P350X150FX
700 kcmil
YE39P500X150FX
750 kcmil
YE44P600X170FX
1000 kcmil
Pin Size Solid
Wire Equiviv.
Dimensions
Outside Dia.
(OD)
Color Code
Die Index
Wire Strip
Length
Cover
Catalog
Number
0.16
0.21
0.23
0.26
0.29
0.33
0.37
0.41
Gray 8
Brown 10
Green 11
Pink 12
Black 13
Orange 14
Purple 15
Yellow 16
1-1/4
1-1/4
1-1/4
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
AYP6C
AYP6C
AYP6C
AYP26C
AYP26C
AYP26C
AYP26C
AYP26C
Overall
Length
(L)
Barrel Length
(B)
Pin Length
(P)
Pin Dia.
(A)
2.05
2.07
2.17
2.54
2.56
2.58
2.76
2.85
1.30
1.32
1.33
1.70
1.72
1.74
1.76
1.76
0.75
0.75
0.84
0.84
0.84
0.84
1.00
1.09
6 AWG
4 AWG
3 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
0.38
0.46
0.51
0.56
0.63
0.70
0.77
0.80
4/0 AWG
0.88
3.47
2.37
1.10
0.46
White 17
2-1/4
AYP250C
250 kcmil
0.95
3.64
2.39
1.25
0.51
Blue 19
2-1/4
AYP250C
250 kcmil
1.06
3.66
2.41
1.25
0.51
Brown 20
2-1/4
AYP250C
350 kcmil
1.19
3.72
2.22
1.50
0.59
Green 22
2-1/4
AYP400C
350 kcmil
1.25
3.77
2.27
1.50
0.59
Pink 400
2-1/4
AYP400C
500 kcmil
1.30
3.85
2.35
1.50
0.71
Black 24
2-1/4
AYP400C
600 kcmil
1.50
4.17
2.47
1.70
0.78
White 27
2-3/8
AYPO900C
Tooling Table:
Catalog Number
Color Code
Die Index
Wire Strip
Length
YEV4CP6X75FX
YEV2CP4X75FX
YEV1CP3X84FX
YEV25P2X84FX
YEV26P1X84FX
YEV27P1/0X84FX
YEV28P2/0X100FX
YEV29P3/0X109FX
YE31P4/0X110FX
YE32P250X125FX
YE34P250X125FX
YE36P350X150FX
YE38P350X150FX
YE39P500X150FX
YE44P600X170FX
Gray 8
Brown 10
Green 11
Pink 12
Black 13
Orange 14
Purple 15
Yellow 16
White 17
Blue 19
Brown 20
Green 22
Pink 400
Black 24
White 27
1-1/4
1-1/4
1-1/4
1-3/4
1-3/4
1-3/4
1-3/4
1-3/4
2-1/4
2-1/4
2-1/4
2-1/4
2-1/4
2-1/4
2-3/8
1-800-465-7051 (Canada)
1-603-647-5299 (International)
MD6, 600, 500
Series
(W-RT Dies)
W4CRT (2)
W2CRT (2)
W1CRT1 (2)
W25RT (4)
W26RT (4)
W27RT (4)
W28RT (4)
W29RT (4)
W30RT (4)
W32RT (4)
W34RT (4)
—
—
—
—
MD6, 600,
500 Series
(W-VT Dies)
750, 35
Series
W4CVT (2) U4CRT (2)
W2CVT (2) U2CRT (2)
W1CVT (2) U1CRT1 (2)
W25VT (2) U25RT (2)
W26VT (2) U26RT (2)
W27VT (2) U27RT (2)
W28VT (2) U28RT (2)
W29VT (2) U29RT (2)
—
U30RT (4)
—
U32RT (4)
—
U34RT (4)
—
U36RT (4)
—
U38RT (4)
—
U39RT (4)
—
—
Installaation Tools (# Crimps)
45 Series
46 Series
(Use PT6515
(Use with PUADP1
with U Dies)
with U Dies)
U4CRT (2)
U2CRT (2)
U1CRT1 (2)
U25RT (2)
U26RT (2)
U27RT (2)
U28RT (2)
U29RT (2)
U30RT (4)
U32RT (4)
U34RT (4)
U36RT (4)
U38RT (4)
S39RT (4)
S44RT (4)
U4CRT (2)
U2CRT (2)
U1CRT1 (2)
U25RT (2)
U26RT (2)
U27RT (2)
U28RT (2)
U29RT (2)
U30RT (4)
U32RT (4)
U34RT (4)
U36RT (4)
U38RT (4)
P39RT (4)
P44RT (4)
81K, 4PC
Series
(Dieless)
2 Crimps
2 Crimps
2 Crimps
2 Crimps
2 Crimps
2 Crimps
2 Crimps
2 Crimps
3 Crimps
3 Crimps
3 Crimps
3 Crimps
3 Crimps
3 Crimps
3 Crimps
Y644MBH
Remote Head
(Dieless)
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
1 Crimp
C-227
Compression Connections
Aluminum Compression
HYPLUG™ Adapters
TYPES AYP, AYPO
HYPLUG™ Adapters
UL Listed 90° C, Up to 35 kV 
AL9CU
AL9CU
Types AYP and AYPO aluminum compression adapters are designed for reliable
termination of aluminum and copper conductor in mechanical connectors. Typical
applications include mechanical connectors in molded case circuit breakers, panel
board equipment, and meter sockets.
TYPE AYP
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
Aluminum pin terminals are dual rated to accommodate both copper and
aluminum wire and are indicated with AL-CU on the connector:
•
AL9CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 90°C, up to 35kV
•
AL7CU indicates the terminal can accommodate aluminum and copper
wire and is UL Listed 75°C, up to 35kV
Short pin length design permits easy installation in limited space applications;
rated for the full ampacity of the incoming conductor
Smooth surface on the pin allows for greater contact area and electrical
connectivity
Solid pin design eliminates “how tight is tight” torque requirement problem and
eliminates over torquing on stranded pin adapters that can result in damaged
strands increasing resistance
Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the wire strands during
insertion
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked with wire size, die index, color code, and crimp
location bands
Factory pre-filled with PENETROX™ Type A13 oxide inhibitor
Color coded end caps are factory inserted in the barrels to match the die color
code and prevent foreign materials from entering the barrel
Aluminum oxidation is not easily detected but causes resistance in a
connection; it is imperative the proper preparation takes place prior to making
an aluminum-to-aluminum connection
Covers are supplied with connectors:
•
EPDM rubber covers are UL Listed/CSA Certified and rated up to 600
Volts and 90°C
•
Santoprene rubber covers are also UL Listed/CSA Certified and rated
up to 600 Volts and 90°C
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief
instructions.
C-228
TYPE AYPO
•
•
•
•
•
The connector is offered with an in-line pin (Type AYP) and offset pin (Type
AYPO) design
Offset pin design provides added flexibility in limited space applications as the
connectors can be rotated preventing wire interference when installing cable
side-by-side to a mechanical connector
Only 5 dies sets are necessary to install the complete line of HYPLUG™
adapters from #6 AWG up to 750 kcmil
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Conductor Accommodate Types:
•
Aluminum Code Wire: Class B (Concentric, Compressed, Compact)
•
Copper Code Wire: Class B (Concentric, Compressed, Compact or Class C
•
Copper Clad Aluminum: Noted in the conductor accommodates as CCA
Accessories
•
•
•
•
•
Hardware - Section F
PENETROX™ Oxide Inhibitor - Section F
Heat and Cold Shrink Tubing - Section D
WIREMIKE™ Wire Micrometer - Section F
Wire Management (Cable Ties) - Section G
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Aluminum Compression
HYPLUG™ Adapters
TYPES AYP, AYPO (Continued)
AL9CU
AL9CU
Fig 1: TYPE AYP (Straight)
Catalog
Number
■
Dimensions
Fig.
P
A
▼
Pin
Pin
Size
No.
Pin
Dia.
Equiv.
Length
1
0.23
4 AWG
0.68
1
0.23
4 AWG
0.68
1
0.23
4 AWG
0.68
1
0.26
3 AWG
0.84
1
0.29
2 AWG
0.84
2
0.33
1 AWG
1.09
2
0.37
1/0 AWG
1.22
L
Overall
Length
1.85
1.85
1.85
2.01
2.01
2.70
2.80
LL
Cover
Length
2.03
2.03
2.03
2.03
2.03
2.23
2.23
1.22
2.80
2.23
3/0 AWG
3/0 AWG
1.16
1.22
2.63
2.98
2.54
2.54
0.53
4/0 AWG
1.34
3.08
2.54
0.57
0.57
0.63
0.68
0.68
0.73
0.81
250 kcmil
250 kcmil
300 kcmil
350 kcmil
350 kcmil
400 kcmil
500 kcmil
1.34
1.34
1.60
1.60
1.60
1.64
1.76
2.75
3.08
3.43
3.08
3.43
4.02
3.79
2.54
2.54
2.81
2.81
2.81
3.69
3.69
2
0.81
500 kcmil
1.76
4.16
3.69
—
1
0.91
650 kcmil
1.82
4.10
4.20
—
2
0.91
650 kcmil
1.82
4.16
4.20
777 kcmil DLO
2
0.81
500 kcmil
1.76
4.17
—
AL Class B
CU Class B, C
Copper Flex
AYP6
AYP4
AYP2
AYP1
AYP1/0
AYPO2/0
AYPO3/0
6 AWG
4 AWG
2 AWG
1 AWG
1/0 AWG
2/0 AWG
3/0 AWG
#8 Class I, DLO
#6 Class I, DLO
#4 Class I, DLO
#2 Class I, DLO
#1 Class I, DLO
1/0 Class I, DLO
2/0 Class I, DLO
AYPO4/0
4/0 AWG
3/0 Class I, DLO
2
0.42
2/0 AWG
AYP250
AYPO250
250 kcmil
250 kcmil
4/0 Class I, K, M, DLO
1
2
0.47
0.47
AYPO300
300 kcmil
2
AYP350
AYPO350
AYPO400
AYP500
AYPO500
AYPO600
AYP750
350 kcmil
350 kcmil
400 kcmil
500 kcmil
500 kcmil
600 kcmil
700 - 750 kcmil
‡900 kcmil
Compact AL
1
2
2
1
2
2
1
AYPO750
AYP900
AYPO900
AYPO1000
900 kcmil AL
1000 kcmil
250 kcmil Class I,
262 DLO
313 kcmil DLO
—
373 kcmil Class I,
373 DLO
444 kcmil DLO
535 kcmil DLO
Scratch brushing of all conductors before making installation is recommended
▲ See tooling section of this catalog for complete tool and die listings.
** For MY293 use aluminum index plate at 1/0 setting for sizes #6 through 1/0 or at 4/0 setting for
sizes 2/0 through 4/0.
+ Not UL Listed with these tools.
* Use PUADP1 adaptor with U dies in 46 Series Tools
■ Also accommodates compressed and compact conductors (except for 700 kcmil in 750 kcmil barrel).
‡ Listed using 444S / 644 Series Tools only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Fig 2: TYPE AYPO (Offset)
Installation Tooling ▲
HYTOOL™
35 & 750, 46* Series
Dieless Tools
Die Number Color
+ MD6
(# of crimps)
(# of crimps) Code
MY293 (2) **
444 Series (1)
644 Series (1)
81K Series (1)
W241
(2)
MY293 (2) **
444 Series (1)
644 Series (1)
81K Series (2)
W660
(4)
444 Series (1)
644 Series (1)
81K Series (2)
444 Series (1)
644 Series (1)
81K Series (3)
444 Series (1)
644 Series (1)
81K Series (3)
444 Series (1)
Y644MBH only (1)
Wire
Die
Strip
Index & Length
Emboss.
U25ART (1)
Tan
296
1-1/16
U28ART (2)
U28ART (2)
White
White
298
298
1-1/8
1-1/8
U28ART (2)
White
298
1-1/8
—
—
U31ART (2)
U31ART (2)
Brown
Brown
299
299
1-1/8
1-1/8
—
U31ART (2)
Brown
299
1-1/8
—
—
—
—
—
—
—
U31ART (2) Brown
U31ART (2) Brown
U34ART (2)
Pink
U34ART (2)
Pink
U34ART (2)
Pink
U39ART2 (3) Yellow
U39ART2 (3) Yellow
299
299
300
300
300
936
936
1-1/8
1-1/8
1-1/8
1-1/8
1-1/8
1-3/4
1-3/4
—
U39ART2 (3)
Yellow
936
1-3/4
—
U42ART (4)
Gray
303
1-5/8
—
—
—
—
1-3/4
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief
instructions.
▼ For copper equivalent wire size see Section O for Aluminum 1350 Cable Reference
All dimensions shown are for reference only.
 Aluminum wire only for 444S and 644 Series tooling
C-229
Compression Connections
Copper — Code
T-Coupler
TYPE YST
Uninsulated Copper HYTEE™ T-Coupler
ELECTRO-TIN
PLATED
TAP
UL Listed to 90° C, Up to 35 kV ♦
CRIMP
Type YST copper compression tee is designed for connecting a run conductor
with a perpendicular tap conductor. Type YST connectors are commonly used in
junction boxes and manholes to make a radial tap off a main run. They are needed in
many industrial, utility generation, and commercial applications. The most common
cable combinations are listed below. The Type Y-R reducers can also be used to
accommodate most cable combinations.
CRIMP
RUN
CRIMP
Features & Benefits
•
•
•
•
•
•
Manufactured from high conductivity electrolytic copper tubing with heavy wall
thickness, Type YST T-couplers provide low resistance for excellent electrical
conductivity
Featuring long barrel length for all three wire wire accommodating barrels
allows for an increased number of crimps, in turn increasing the mechanical
strength of the connection while allowing the connection to operate at a lower
temperature rating; additionally, the long barrel permits the use of the Type
Y-R reducing adapters
Accommodates a wide range of run / tap combinations
Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
Connectors are clearly marked
BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
Catalog
Number
YST4C4C
YST2C2C
YST2525
YST2626
YST282C
YST2825
YST2828
YST2929
YST3131
YST3428
YST3434
YST3939
Code ●
Conductors
Run
4 AWG
2 AWG
1/0 AWG
2/0 AWG
4/0 AWG
4/0 AWG
4/0 AWG
250 kcmil
350
kcmil
500
kcmil
500
kcmil
750 kcmil
Tap
Dimensions
B
4 AWG 1.12
2 AWG 1.25
1/0 AWG 1.38
2/0 AWG 1.50
2 AWG 1.62
1/0 AWG 1.62
4/0 AWG 1.62
250 kcmil 1.62
350
2.00
kcmil
4/0 AWG
2.25
500
2.25
kcmil
750 kcmil 2.88
BB
H
L
1.38
1.56
1.56
1.67
1.50
1.56
1.75
1.78
1.72
1.98
1.91
2.18
2.12
2.25
2.44
2.53
3.25
3.56
3.81
3.94
3.94
4.00
4.19
4.25
2.25
3.12
5.50
Dieless
(# of crimps)
644 Series (1)
81K Series (1)
—
644 Series (2)
81K Series (2)
Installation Tooling ▲
Run Conductors
Tap Conductors
35 ■, 750, 46* Series
35 ■, 750, 46* Series
Die Number Color
Die
Die Number Color
Die
(# of crimps) Code
Index (# of crimps) Code Index ▲
U4CRT (2)
Gray
8
U4CRT (2)
Gray
8
U2CRT (2) Brown
10
U2CRT (2)
Brown
10
U25RT (2)
Pink
12
U25RT (2)
Pink
12
U26RT (2)
Black
13
U26RT (2)
Black
13
U28RT (2) Purple
15
U2CRT (2)
Brown
10
U28RT (2) Purple
15
U25RT (2)
Pink
12
U28RT (2) Purple
15
U28RT (2)
Purple
15
U29RT (2) Yellow
16
U29RT (2)
Yellow
16
Wire Length
Run
Tap
1-3/16" 1-3/16"
1-5/16" 1-5/16"
1-7/16" 1-7/16"
1-9/16" 1-9/16"
1-11/16" 1-5/16"
1-11/16" 1-5/8"
1-11/16" 1-13/16"
1-11/16" 1-11/16"
U31RT (4)
Red
18
U31RT (4)
Red
18
2"
2"
U34RT (4)
Brown
20
U28RT (2)
Purple
15
2-5/16"
1-11/16"
2-5/16"
1.75
2.81
5.81
2.70
3.76
6.19
U34RT (4)
Brown
20
U34RT (4)
Brown
20
2-5/16"
3.34
4.64
8.12
U39RT (4)
Black
24
U39RT (4)
Black
24
2-15/16" 2-15/16"
* Use adapter PUADP1 with U Dies in 46 Series.
■ The maximum size for the Y35 is 400 kcmil.
● Contact factory for conductor combinations not shown.
▲ See tooling section of this catalog for complete tool and die listings.
♦ For applications greater than 2000 Volts consult cable manufacturer for voltage stress relief instructions.
Note: All dimensions shown are for reference only.
C-230
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Compression Cable Pulling Heads
Type YCP-L
TYPE YCP-L
Compression Cable Pulling Heads
Before using this product, it is required to read, understand, and comply with
the Safety Operation Maintenance & Installation manual provided with the
product.
Features & Benefits
•
•
•
•
•
•
•
Range-taking; only 7 compression pulling heads are required to pull #8 AWG
through 1000 kcmil wire
Accommodates:
•
Copper Class B (Concentric, Compressed, Compact) or Class C wire
•
Aluminum Class B (Concentric, Compressed, Compact)
Easy to install with the 644 or 444S Series of dieless installation tools (PAT644 /
Y644 or PAT444S)
Parallel installation; each of the 7 compression pulling heads come in multiple
lanyard lengths for staggering when pulling multiple wires
Knurl crimp bands on the compression pulling head barrels clearly indicate the
crimp zone location
Each lanyard has a protective sleeve for comfort and safety
A UPC tag is affixed to each part for ease of identifcation and ordering
PAT644
Please Note: Sold packaged in quantities of 6 pieces; must order in multiples of 6. Series
Catalog Number
Barrel OD
(in)
Wire Range
(Cu & AL)
Lanyard
Length (in)
YCP4CL13CTN
13”
YCP4CL20CTN
20”
YCP4CL27CTN
0.38
#8 - #4 AWG
27”
YCP4CL34CTN
34”
YCP25L13CTN
13”
YCP25L20CTN
20”
YCP25L27CTN
.51”
#4 - 1/0 AWG
YCP25L34CTN
27”
34”
YCP25L41CTN
41”
YCP28L13CTN
13”
YCP28L20CTN
YCP28L27CTN
.69”
YCP28L34CTN
2/0 AWG
3/0 AWG
4/0 AWG
20”
27”
34”
YCP28L41CTN
41”
YCP31L13CTN
13”
YCP31L20CTN
YCP31L27CTN
YCP31L34CTN
.88”
250 kcmil
300 kcmil
350 kcmil
YCP31L41CTN
1-800-465-7051 (Canada)
1-603-647-5299 (International)
20”
27”
34”
PAT444S
Series
Maximum Rated Pull Load per Cable (lbs)
Minimum
Wire Strip
Length
(in)
Wire Size
Copper
(Concentric, Compress,
Compact) Wire
Aluminum
(Concentric, Compress,
Compact) Wire
Dieless
Installation Tooling
(# of Crimps)
#8 AWG
#6 AWG
#4 AWG
130
210
300
130
210
300
644 Series
444S Series
(1)
1.38”
#4 AWG
#3 AWG
#2 AWG
#1 AWG
1/0 AWG
300
400
500
1,200
1,200
300
400
400
400
400
644 Series
444S Series
(1)
2.50”
2/0 AWG
3/0 AWG
4/0 AWG
1,200
2,000
2,000
400
750
1,000
644 Series
444S Series
(2)
3.00”
250 kcmil
300 kcmil
350 kcmil
2,000
4,000
4,000
1,200
1,500
1,800
644 Series
444S Series
(3)
3.25”
41”
C-231
Compression Connections
Compression Cable Pulling Heads
Type YCP-L
TYPE YCP-L (Continued)
PAT444S
Series
Catalog Number
Barrel OD
(in)
Wire Range
(Cu & AL)
Lanyard
Length (in)
YCP34L13CTN
13”
YCP34L20CTN
20”
YCP34L27CTN
1.06”
YCP34L34CTN
400 kcmil
450 kcmil
500 kcmil
YCP34L41CTN
YCP39L20CTN
1.30”
YCP39L34CTN
YCP39L41CTN
550 kcmil
600 kcmil
650 kcmil
700 kcmil
750 kcmil
YCP44L13CTN
1.50”
YCP44L34CTN
800 kcmil
900 kcmil
1000 kcmil
YCP44L41CTN
Wire Size
Aluminum
(Concentric, Compress,
Compact) Wire
Dieless
Installation Tooling
(# of Crimps)
400 kcmil
450 kcmil
500 kcmil
4,000
5,000
5,000
2,000
2,400
2,700
644 Series
444S Series
(3)
3.25”
13”
20”
550 kcmil
600 kcmil
650 kcmil
700 kcmil
750 kcmil
5,000
5,000
5,000
5,000
5,000
3,600
3,600
3,600
3,600
3,600
27”
644 Series
444S Series
(3)
3.25”
34”
41”
20”
27”
800 kcmil
900 kcmil
1000 kcmil
5,000
5,000
5,000
3,600
3,600
5,000
644 Series
444S Series
(3)
3.25”
34”
41”
PAT750
Series
Installation Table using 750 or 46 Series Tooling
†PAT46S
Series
Maximum Rated Pull Load per Cable (lbs)
Catalog Number
**
Minimum
Wire Strip
Length
(in)
Copper
(Concentric, Compress,
Compact) Wire
13”
YCP44L20CTN
YCP44L27CTN
34”
Maximum Rated Pull Load per Cable (lbs)
41”
YCP39L13CTN
YCP39L27CTN
27”
PAT644
Series
Wire Size
Copper
(Concentric /
Compress) Wire
Copper
Compact
Wire
Aluminum
(Concentric,
Compress,
Compact) Wire
750 & 46† Series
Installation Tooling
(# of Crimps)
Minimum
Wire Strip
Length
(in)
1/0 AWG
1/0 AWG
1,200
550
400
U25RT (1)
2.50”
4/0 AWG
4/0 AWG
2,000
1,000
1,000
U28RT (2)
3.00”
Barrel OD
(in)
Wire Range
(Cu & AL)
YCP25L**CTN
.51”
YCP28L**CTN
.69”
YCP31L**CTN
.88”
350 kcmil
350 kcmil
4,000
1,400
1,800
U31RT (3)
3.25”
YCP34L**CTN
1.06”
500 kcmil
500 kcmil
5,000
2,200
2,700
U34RT (3)
3.25”
YCP39L**CTN
1.30”
750 kcmil
750 kcmil
5,000
2,200
3,600
U39RT (3)
3.25”
YCP44L**CTN
1.50”
1000 kcmil
1000 kcmil
5,000
2,200
5,000
U44XRT (3)
3.25”
** Lanyard length needs to be added for complete catalog number. Example: YCP34L13 is 13” Lanyard Length.
†46 Series requires PUADP1 adapter to use U dies.
C-232
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Battery Terminals
Straight Style Post
TYPE YAEBA-S
Straight Style Battery Post Terminals
#6 - 4/0 AWG Solid and Stranded Copper
BURNDY straight style battery post terminals are made from pure copper alloy and
tin plated to prevent corrosion. They adhere to SAE, JIS, and DIN stud standards.
Typical applications are automotive, marine, transportation, petrochemical, and OEM
markets.
Features & Benefits
Barrel:
•
•
•
Color coded for easy identification
Chamfered end
Made of copper alloy, tin plated for corrosion resistance and RoHS
compliance
•
Supplied standard with stainless steel hardware installed
Post:
•
•
Clamp color coded by polarity; red is positive, black is negative
Not UL Listed but tested and met UL486A-486B pullout requirements
Catalog
Number
YAEBAS6CNTN
YAEBAS6CPTN
YAEBAS4CNTN
YAEBAS4CPTN
YAEBAS2CNTN
YAEBAS2CPTN
YAEBAS1CNTN
YAEBAS1CPTN
YAEBAS25NTN
YAEBAS25PTN
YAEBAS26NTN
YAEBAS26PTN
YAEBAS27NTN
YAEBAS27PTN
YAEBAS28NTN
YAEBAS28PTN
Wire
Range
Dimensions
L
#6
#4
2.30"
#2
#1
1/0
2/0
2.36"
3/0
4/0
W
Bulk Catalog
Number
0.98"
YAEBAS6CNTNOEM
1.02"
YAEBAS6CPTNOEM
0.98"
YAEBAS4CNTNOEM
1.02"
YAEBAS4CPTNOEM
0.98"
YAEBAS2CNTNOEM
1.02"
YAEBAS2CPTNOEM
0.98"
YAEBAS1CNTNOEM
1.02"
YAEBAS1CPTNOEM
0.98"
YAEBAS25NTNOEM
1.02"
YAEBAS25PTNOEM
0.98"
YAEBAS26NTNOEM
1.02"
YAEBAS26PTNOEM
0.98"
YAEBAS27NTNOEM
1.02"
YAEBAS27PTNOEM
0.98"
YAEBAS28NTNOEM
1.02"
YAEBAS28PTNOEM
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Conn.
Color
Code
Installation Tooling
MD6, MD734R,
500, 600 Series
35, 750
Series
Blue
W5CVT (1)
W5CRT (1)
U5CRT (1)
Gray
W4CVT (1)
W4CRT (1)
U4CRT (1)
Green
W2CVT (1)
W2CRT (1)
U2CRT (1)
Pink
W1CVT (1)
W1CRT1 (1)
U1CRT (1)
Black
W25VT (1)
W25RT (1)
U25RT (1)
Orange
W26VT (1)
W26RT (1)
U26RT (1)
Purple
W27VT (1)
W27RT (1)
U27RT (1)
Yellow
W28VT (1)
W28RT (1)
U28RT (1)
Dieless
(# Crimps)
81K Series (1)
4PC Series (1)
644 Series (1)
MY2911 (1)
MRC840 (1)
Color
Code
Die
Die
Index
Blue
7
Gray
6
Brown
10
Green
11
Strip
Length
1-3/32"
81K Series (1)
4CP Series (1)
644 Series (1)
MY2911 (1)
MRC840 (2)
Pink
12
Black
13
Orange
14
Purple
15
C-233
Compression Connections
Battery Terminals
T-Style Post
TYPE YAEBA-F
T-Style Battery Post Terminals
#2 - 4/0 AWG Solid and Stranded Copper
BURNDY T-Style battery post terminals are made from pure copper alloy and tin
plated to prevent corrosion. They adhere to SAE, JIS, and DIN stud standards.
Typical applications are automotive, marine, transportation, petrochemical, and OEM
markets.
Features & Benefits
Barrel:
•
•
•
Color coded for easy identification
Chamfered end
Made of copper alloy, tin plated for corrosion resistance and RoHS
compliance
•
Supplied standard with stainless steel hardware installed
Post:
•
•
Clamp color coded by polarity; red is positive, black is negative
Not UL Listed but tested and met UL486A-486B pullout requirements
Dimensions
Catalog Number
YAEBAF2CNTN
YAEBAF2CPTN
YAEBAF1CNTN
YAEBAF1CPTN
YAEBAF25NTN
YAEBAF25PTN
YAEBAF26NTN
YAEBAF26PTN
YAEBAF27NTN
YAEBAF27PTN
YAEBAF28NTN
YAEBAF28PTN
C-234
Wire
Range
L
W
YAEBAF2CNTNOEM
#2
YAEBAF2CPTNOEM
1.89
#1
YAEBAF1CPTNOEM
YAEBAF25PTNOEM
2.36
YAEBAF26NTNOEM
2/0
4/0
YAEBAF1CNTNOEM
YAEBAF25NTNOEM
1/0
3/0
Bulk
Catalog Number
YAEBAF26PTNOEM
1.97
YAEBAF27NTNOEM
YAEBAF27PTNOEM
YAEBAF28NTNOEM
YAEBAF28PTNOEM
Conn.
Color
Code
Installation Tooling
MD6,
MD734R,
500, 600
Series
35, 750
Series
Green
W2CVT (1)
W2CRT (1)
U2CRT (1)
Pink
W1CVT (1)
W1CRT1 (1)
U1CRT1 (1)
Black
W25VT (1)
W25RT (1)
U25RT (1)
Orange
W26VT (1)
W26RT (1)
U26RT (1)
Purple
W27VT (1)
W27RT (1)
U27RT (1)
Yellow
W28VT (1)
W28RT (1)
U28RT (1)
Dieless
(# Crimps)
MY2911 (1)
MRC840 (1)
Die
Color
Code
Die
Index
Brown
10
Green
11
Pink
12
Strip
Length
1-9/32
MY2911 (1)
MRC840 (2)
Black
13
Orange
14
Purple
15
www.burndy.com
1-800-346-4175 (US)
Compression Connections
Battery Terminals
One Hole Grounding / Starter Lugs
TYPE YAGB
One Hole Battery Grounding / Starter Lugs
#6 - 4/0 AWG Solid and Stranded Copper
Features & Benefits
•
•
•
•
Color coded for easy identification
Chamfered end
Made of copper alloy, tin plated for corrosion resistance and RoHS
compliance
Not UL Listed but tested and met UL486A-486B pullout requirements
Installation Tooling
Dimensions
Catalog Number
Wire
Range
Stud
Size
YAGB6CLTC10FX
#10
YAGB6CLTC14FX
1/4"
YAGB6CLTC516FX
#6
5/16"
L
W
1.46"
0.44"
Bulk Catalog Number
YAGB6CLTC516FXOEM
1.61"
0.60"
1.73"
0.74" YAGB6CLTC12FXOEM
YAGB6CLTC12FX
1/2"
YAGB4CLTC10FX
#10
YAGB4CLTC10FXOEM
YAGB4CLTC14FX
1/4"
YAGB4CLTC14FXOEM
5/16"
1.97"
0.75" YAGB4CLTC516FXOEM
3/8"
YAGB4CLTC38FXOEM
YAGB4CLTC12FX
1/2"
YAGB4CLTC12FXOEM
YAGB2CLTC10FX
#10
YAGB2CLTC10FXOEM
YAGB2CLTC14FX
1/4"
YAGB2CLTC14FXOEM
#2
5/16"
2.09"
0.81" YAGB2CLTC516FXOEM
YAGB2CLTC38FX
3/8"
YAGB2CLTC38FXOEM
YAGB2CLTC12FX
1/2"
YAGB2CLTC12FXOEM
YAGB25LTC14FX
1/4"
YAGB25LTC14FXOEM
YAGB25LTC516FX
YAGB25LTC38FX
1/0
5/16"
3/8"
2.40"
0.87"
YAGB25LTC516FXOEM
YAGB25LTC38FXOEM
1/2"
YAGB25LTC12FXOEM
YAGB26LTC14FX
1/4"
YAGB26LTC14FXOEM
YAGB26LTC516FX
5/16"
YAGB26LTC516FXOEM
YAGB25LTC12FX
YAGB26LTC38FX
2/0
3/8"
2.44"
0.91"
YAGB26LTC38FXOEM
YAGB26LTC12FX
1/2"
YAGB26LTC12FXOEM
YAGB28LTC14FX
1/4"
YAGB28LTC14FXOEM
YAGB28LTC516FX
YAGB28LTC38FX
YAGB28LTC12FX
4/0
5/16"
3/8"
2.56"
1/2"
1-800-465-7051 (Canada)
1-603-647-5299 (International)
1.10"
Dieless
(# Crimps)
Blue
W5CVT (1)
W5CRT (1)
U5CRT (1)
81K Series (1)
4PC Series (1)
MY2911 (1)
MRC840 (1)
Gray
W4CVT (1)
W4CRT (1)
U4CRT (1)
YAGB6CLTC38FXOEM
YAGB4CLTC38FX
YAGB2CLTC516FX
35, 750
Series
YAGB6CLTC14FXOEM
3/8"
#4
MD6,
MD734R,
500, 600
Series
Color
Code
(Die)
Die
Index
Strip
Length
Blue
7
7/8"
Gray
6
YAGB6CLTC10FXOEM
YAGB6CLTC38FX
YAGB4CLTC516FX
Conn.
Color
Code
YAGB28LTC516FXOEM
YAGB28LTC38FXOEM
81K Series (1)
4PC Series (1)
644 Series (1)
MY2911 (1)
MRC840 (1)
15/16"
Green
W2CVT (1)
W2CRT (1)
U2CRT (1)
Brown
10
Black
W25VT (1)
W25RT (1)
U25RT (1)
Pink
12
Black
13
Purple
15
Orange
W26VT (1)
W26RT (1)
U26RT (1)
Yellow
W28VT (1)
W28RT (1)
U28RT (1)
81K Series (1)
4PC Series (1)
644 Series (1)
MY2911 (1)
MRC840 (2)
1-3/16"
YAGB28LTC12FXOEM
C-235
Compression Connections
This page left intentionally blank.
C-236
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Table of Contents
Table of Contents
Clear Cold Shrink.........................................D-2
Type CCSC, Silicone Rubber
Cold Seal Splice Kits...................................D-3
Type CSB, Low-Voltage Conductor
Type CSJ, with mastic seal
Types CSEC Cold Shrink End Caps
...................................................................D-4
Overview Cold Shrink Terminal
...................................................................D-5
Medium Voltage Cold Shrink Kits
Type CSGO.............................................D-6
Type CSUDO-J......................................D-7
Type CS3CO-B......................................D-8
Type CS3CI-J.........................................D-9
Medium Voltage Cold Shrink Accessories
Type BCFS..............................................D-10
Type BMESH..........................................D-10
Type BRAID-GA....................................D-10
Type 290-SEALANTS..........................D-11
Type CS-TAPE.......................................D-11
Type BCPK..............................................D-12
Type BCFGK...........................................D-12
Thin Wall Heat Shrink Tubing
Type HS-T-PF, 6” Lengths.......................D-13
Type HS-T-PF, 4’ Reels............................D-14
Type HS-T-PF, 25’ Reels..........................D-15
Heavy Wall Heat Shrink Tubing
Type HS-H-PF...........................................D-16
Clear VISI-SHRINK™ Heat Shrink Tubing
Type HSC-FR............................................D-17
Thin Wall Heat Shrink Tubing,
Flame Retardant
Type HS-FR...............................................D-18
Heavy Wall Heat Shrinkable End Caps
Flame Retardant
Type HSIC-FR...........................................D-19
Most frequently ordered catalog numbers are highlighted in BLUE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-1
Shrink Tubing
Clear Cold Shrink
Silicone Rubber
TYPE CCSC
Clear Cold Shrink
Material: Silicone Rubber
2000 Volts
Operating Temperature 90° C
Clear Cold Shrink tubing provides a clear way to inspect connections after
installation. The clear cold shrink tubing allows inspectors to verify die index
embossments on compression connections. No installation tools required.
Features and Benefits
•
•
•
•
•
•
•
Length of tube is consistent before and after application
Clear shrink tube for inspection purposes
•
Verify BURNDY die embossment
•
Verify correct number of crimps
•
Verify location of crimps
•
Verify proper strip length with no wire exposed
Rip and Grip! Does not require heat gun or any installation tools
Passes TELCORDIA GR-347-CORE Abrasion and Cut Test up to 750 kcmil
cULus insulating cover for wire connectors tested in accordance to UL
486A/B
Passes UL 746C Glow Wire Test
Ripcord is recyclable
Clear Cold Shrink
Catalog Number
ID
Before Shrink
Jacket
O.D. Range
W
D
Cold Shrink
Tube Length
CCSC110600
1.10
0.39” - 0.80”
.12
.28
5.91
CCSC110800
1.10
0.39” - 0.80”
.12
.28
7.99
CCSC126600
1.26
0.56” - 0.90”
.09
.49
5.91
CCSC126900
1.26
0.56” - 0.90”
.09
.49
9.02
CCSC146600
1.46
0.70” - 1.05”
.10
.63
5.91
CCSC146900
1.46
0.70” - 1.05”
.10
.63
9.02
CCSC200600
2.09
0.90” - 1.28”
.12
.75
5.91
CCSC200900
2.09
0.90” - 1.28”
.12
.75
9.02
CCSC2001200
2.09
0.90” - 1.28”
.12
.75
12.01
CCSC25600
2.56
1.22” - 2.01”
.12
1.10
5.91
CCSC25900
2.56
1.22” - 2.01”
.12
1.10
9.02
CCSC251200
2.56
1.22” - 2.01”
.12
1.10
12.01
Inspectability to verify correct
tool/die combination
D-2
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Cold Seal Splice Kits
Types CSB (Low-Voltage Conductor), CSJ (with mastic seal)
TYPES CSB, CSJ
Cold Seal Splice Kits
These cold applied splice sealing products are made of specially formulated
silicone rubber and offer excellent insulation and moisture proof sealing for
in-line cable connector systems or elbow to cable jacket applications. The
rubber sleeves are factory expanded and held over a removable, plastic rip
core housing. Installs quickly and easily. Type CSJ also includes a mastic seal.
Operating temperature range: -40°C to 105°C. Meets ANSI C119.1-1986.
Features and Benefits
•
•
•
•
•
•
•
Easy, safe installation
Suitable for a wide range of cable sizes
UV resistance, thermal stability
No special tools or training required
Forms a moisture proof seal
Superior, time-saving insulation technology
Indoor and outdoor applications
In-Line Splice Sealing Kits Type CSB - Low Voltage conductor only
Catalog
Number
Conductor Range
Application Range
(min-max diameter)
Supplied
Tube Length
Relaxed Tube
Length
CSB037800SR1
#2 - 1/0
0.37” - 0.84”
6.50”
8.00”
CSB051900SR1
2/0 - 400
0.51” - 1.18”
7.50”
9.00”
CSB097900SR1
500 - 800
0.97” - 1.95”
7.50”
9.00”
CSB0971200SR1
500 - 800
0.97” - 1.95”
10.50”
12.00”
CSB125900SR1
900 - 1000
1.25” - 2.65”
7.50”
9.00”
CSB163900SR1
1250 - 2000
1.63” - 3.67”
7.50”
9.00”
Cable Jacket Sealing Kits Type CSJ (includes mastic seal)
Catalog
Number
Application Range
(min-max diameter)
Supplied
Tube Length
Relaxed Tube
Length
CSJB097600SR1
0.97” - 1.95”
4.50”
6.00”
CSJB125800SR1
1.25” - 2.65”
6.50”
8.00”
CSJB163900SR1
1.63” - 3.67”
7.50”
9.00”
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-3
Shrink Tubing
Cold Shrink End Caps
Types CSEC (Low-Voltage Conductor)
Types CSEC
Cold Shrink End Caps
These cold applied end cap sealing products are made of specially formulated
EPDM Rubber (Ethylene Propylene Diene Monomer) providing excellent
moisture, acids, alkalis and weather resistance. End Caps provide a constant
pressure on the conductor to contract and expand as needed along with the
cable. The rubber end caps are factory expanded and applied over a removable
plastic rip core housing. Installs quickly and easily with no tools needed.
Operating temperature range: -40°C to 105°C. Meets ANSI C119.1-2011.
Features and Benefits
•
•
•
•
•
•
•
•
•
•
•
•
Easy, safe installation
Resists abrasive conditions
Suitable for a wide range of cable sizes
UV Resistance, thermal stability
No special tools or training required
Water resistant
No heat or torches required
Superior, time-saving insulation technology
Resists acids and alkalis
Indoor and Outdoor applications
No training required for installation
Easily removed with a utility knife
Cold shrink end caps type CSEC - Low Voltage Conductor only.
D-4
Pre -Shrunk
Length
After-Shrunk
Thickness
Qty Per Bag
0.46" [11.6] - 0.82" [20.9]
2.08" [52.8
.098"
6
1.38"
0.63" [15.9] - 1.18" [30.1]
2.50" [63.5]
.118"
6
500 - 1250
2.17"
1.02" [26.0] - 1.94" [49.2]
2.25" [57.2]
.138"
3
1500 - 2000
3.54"
1.79" [45.5] - 3.32" [84.3]
2.50" [63.5]
.138"
3
Catalog Number
Conductor Range
Cord ID
CSEC1
#2 - 4/0
0.98"
CSEC2
4/0 - 400
CSEC3
CSEC4
Application Range
(min-max diameter)
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Simplifying Performance with Serious Engineering
Overview Cold Shrink Termination
Simplifying Performance with Serious Engineering
BURNDY® HYSEAL integrated, all-in-one design ushers in a new era of medium
voltage cable termination with reliability, efficiency, safety and performance.
05
03
01
04
Built-in Endseal Mastic (01)
Silicone Cold Shrink Jacket (04)
Installed at both ends of the termination, high-performance mastic is applied
at the top and bottom of the installation to help streamline installation and
operation.
Protecting the system for indoor or outdoor work, the HYSEAL silicone cold
shrink jacket means reliable system installation without the skilled manpower
demands or risk that comes with applied heat - not to mention the hot-work
permits.
HYZINC Stress-Grading Mastic (02)
Greater surface coverage of our proprietary Zinc-Oxide (ZnO) formulation
fills voids between the rubber body and cable substrate to deliver exceptional
discharge and impulse performance. This helps mitigate issues surrounding
poor cable prep - the most common cause of cable failures.
Durable Silicone Rubber Body (03)
Single Spiral Ripcord (05)
Anyone can install the HYSEAL Medium Voltage Cable Termination. One
reason? The system features an enhanced spiral ripcord design using smooth
edges that make unwinding during the installation much easier on all types
of cable. The ripcord pulls in seconds, securing the unit for solid, stable
installation no matter what the operating environment.
The BURNDY® HYSEAL body is tough enough for any industrial or utility
environment. Engineered to be both UV-resistant and hydrophobic, the body
helps prevent moisture and airborne contaminant accululation to maintain
surface resistivity and resist current leakage.
HYZINC: The Key to Superior Stress Management
HYSEAL is the ony medium voltage cable termination that uses HYZINC - a proprietary Zinc-Oxide (ZnO) silicone
technology that controls electrical stress more efficiently and delivers smoother potential distribution. HYZINC
is a stress-grading mastic that is applied at the semi-conductive cut-back area (in direct contact with the semiconductive shield). Its non-linear, resistive-field grading design is based on ZnO microvaristors that can be “tuned”
to a certain switching voltage. It’s made by mixing ZnO particles with an inert carrier to make a “flowable” material
with the ZnO electrical properites. The result? Potential distribution that’s more linear for better overal system
performance.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-5
Shrink Tubing
Medium Voltage Cold Shrink Termination Kits
Industrial Series; Indoor / Outdoor Applications
TYPE CSGO
Medium Voltage Cold Shrink Termination Kits
Indoor/Outdoor Industrial Series
Applications up to 35kV
CSGO Series
Shown with BURNDY terminal lug
To be used with Single Shielded Conductor, XLPE and EPR copper tape, drain
wire shield, single shield or lead sheathed power cables for the Electrical/
Industrial/Construction market.
Burndy CSGO Kit Series contains (3) one-piece, Skirted (Indoor/Outdoor)
silicone rubber terminations that meet IEEE Standard 48 Class 1 for indoor and
weather-protected applications. These kits are designed for terminating solid
dielectric shielded power cables rated 5–35 kV.
Features and Benefits
•
•
Material: Silicone Rubber
Cold shrink cable terminations provide a quick, easy, safe and cost effective
installation. No installation tools required, spiral rip cord design unwinds easily
and enables quick removal of the hold-out core. Type CSGO series suitable for Indoor/
Outdoor Industrial applications. Conforms to IEEE-48-1996, Class 1 and ISO/IEC 17025
Standards. Test reports available upon request.
•
Each kit contains sufficient quantities of material to make three terminations.
•
•
Kit Contents:
(3) Silicon Rubber Terminations
(3) Ground Straps
(3) Copper Foil Tape
(3) Constant Force Springs
(1) Roll of PVC Tape
(3) Mastic Strips
(3) Cable Prep Kits
(1) Instruction Manual
•
•
•
Outdoor (Skirted)
Catalog Number
Rip Cord
I.D.
Length
(preshrink)
Cable Insulation
Outside
Diameter Range
Insul. Dia.
(preshrink)
5-8kV Wire
Range
15kV Wire
Range
25-28kV Wire
Range
35kV Wire
Range
CSGO15210
1.62
9.09
0.57 - 0.90
1.10
1/0 - 4/0 AWG
#2 - 1/0 AWG
—
—
CSGO2528140
2.04
12.60
0.71 - 1.26
1.50
4/0 - 500 kcmil
1/0 - 250 kcmil
#2 - 4/0 AWG
—
CSGO252810250
2.17
14.17
0.83 - 1.34
1.65
350 - 750 kcmil
4/0 - 500 kcmil
1/0 - 250 kcmil
—
CSGO3550015
3.59
20.87
1.04 - 1.63
1.97
750 - 1000 kcmil
350 - 750 kcmil
250 - 500 kcmil
1/0 - 350 kcmil
2.83
1000 - 2000
kcmil
750 - 2000 kcmil
500 - 1500 kcmil
350 - 1500 kcmil
CSGO355001500
D-6
•
Quick, consistent and easy to install
Incorporates sealants at bottom and top of termination, saving time and
effort during installation
Unique stress control system based on microvaristor (ZnO) technology
that delivers exceptional discharge and impulse performance
More craft friendly and greater installation efficiency for easier training of
field crew
Two less steps on Shielded cable and three less steps on JCN cable
versus leading competitor lowering total installed cost
Length of tube is consistent before and after application
Spiral rip cord design provides for easy installation with effortless
unwinding providing for fast removal of the hold-out core; Rip cord is
recyclable
Insulation Level: 100%,133%
Variations available such as kit supplied with terminal or pin connector;
customer would crimp onto conductor during installation (terminal/pin
connector do require proper installation tooling)
3.59
20.87
1.34 - 2.32
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Medium Voltage Cold Shrink Termination Kits
Renewable Series; Jacketed Concentric Neutral Sleeve Only
TYPE CSUDO-J
Medium Voltage Cold Shrink Termination Kits
Renewable Series Jacketed Concentric Neutral Sleeve Only
Applications up to 35kV
To be used with single core XLPE and EPR concentric neutral underground distribution
cables commonly found in the renewables and utility markets.
Material: Silicone Rubber
Type CSUDO-J (for indoor/outdoor jacketed applications) Series of Jacketed
Concentric Neutral Termination Kits.
Termination kits feature a geometric stress cone for exceptional performance. Kit
includes cold shrink termination, center endseal termination, and installation guide.
Conforms to IEEE-48-2009, Class 1 and ISO/IEC 17025 Standards. Test reports
available upon request.
Features and Benefits
•
•
Kit Contents:
(1) Silicone Rubber Termination
(1) Red Sealant Mastic
(1) Roll of PVC Tape
(1) Cable Prep Kit
(1) Instruction Manual
(1) Cutback Template
•
•
•
•
All-in-one integrated body incorporating stress control and sealant mastics
Unique stress control system based on microvaristor (ZnO) technology that
delivers exceptional discharge and impulse performance
Quick and easy installation. Offering fewest number of steps to install
Improved spiral rip core assembly uses smooth edges for simpler installation
with less effort. Heat tacked spiral core prevents unravelling during shipping
and handling
Excellent UV Resistance and hydrophobic characteristics
Silicone rubber body provides excellent track and erosion resistance
(Jacketed) Outdoor
(Skirted)
Catalog Number
Rip
Cord
I.D.
Length
(preshrink)
Cable
Insulation
Outside
Diameter
Range
Insul. Dia.
(preshrink)
5-8kV Wire
Range
15kV Wire
Range
25-28kV Wire
Range
35kV Wire
Range
CSUDO15210J
1.62
9.25
0.57 - 0.90
1.10
#2 - 4/0 AWG
#2 - 1/0 AWG
—
—
CSUDO2528140J
2.04
12.60
0.71 - 1.26
1.50
4/0 - 500 kcmil
1/0 - 250 kcmil
#1 - 4/0 AWG
—
CSUDO252810250J
2.17
14.17
0.83 - 1.34
1.65
350 - 750 kcmil
4/0 - 500 kcmil
1/0 - 250 kcmil
—
CSUDO3510350J
3.53
20.87
1.04 - 1.63
1.97
750 - 1000 kcmil
350 - 750 kcmil
250 - 500 kcmil
1/0 - 350 kcmil
CSUDO355001500J
3.53
20.87
1.34-2.32
2.87
1000 - 2000 kcmil
750 - 2000 kcmil
500 - 1500 kcmil
500 - 1500 kcmil
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-7
Shrink Tubing
Medium Voltage Cold Shrink Termination Kits
3 Conductor Conversion Series; Outdoor - Sleeves with Boot
TYPE CS3CO-B
Cold Shrink Medium Voltage Termination Kits
3 Conductor Conversion Series - Indoor/Outdoor Sleeves
with Boot
Applications up to 35kV Applications
To be used with BURNDY® Single Conductor Terminations on Three-Conductor
Cables, for 35kV applications. (Terminations sold separately.)
Material: Silicone Rubber
The Type CS3CO-B Series of 3 Conductor Conversion Kits with Breakout Boot are
designed to be used with single conductor, Indoor and Outdoor Cable Accessories
on three-conductor (3/C) cables. The Breakout Kit is easy and quick to install, even
in confined spaces - with no special tools, torch/flame or hot permits required. The
BURNDY® Type CS3CO-B series with breakout boot conforms to IEEE-48-2009,
Class 1 and ISO/IEC 17025 Standards. Test reports available upon request. Please
order one kit per three conductor cable application.
Kit Contents:
(1) Cold Shrink Silicon Rubber Breakout Boot
(4) Strips of Mastic Tape
(3) Silicone Rubber Re-jacketing Sleeves
(1) Long Tail Tinned Copper Ground Braid with Solder Block
(for Armored Cable Only)
(1) Large Constant Force Spring
(1) Roll Black Electrical Tape
(1) Roll Electrical Shielding (Mesh) Tape
(1) Cable Tie
(1) Cable Prep Kit
(1) Instruction Manual
* Shown with Termination Kit
Features and Benefits
•
•
•
•
Grip and Rip! Does not require heat gun or any installation tools
Spiral rip cord design provides for easy installation with effortless unwinding
providing for fast removal of the hold-out core; Rip cord is recyclable
All kits supplied with cold shrinkable tube (unprinted), 3-leg boot, seal, cable
tie, and installation guide
Quick, easy, cost effective installation utilizing one-piece terminator design
Outdoor Breakout Kit
Catalog Number
3C Truck Cable OD
Max
Insulation Shield Dia.
Range
5-8kV Wire Range
15kV Wire Range
25-28kV Wire Range
35kV Wire Range
CS3CO58220B
2.58”
0.61” - 0.96”
#2 - 250 kcmil
#2 - 1 AWG
—
—
CS3CO5820350B
2.58”
0.72” - 1.10”
#1 - 350 kcmil
#2 - 3/0 AWG
—
—
CS3CO2528140B
3.50”
0.80” - 1.27”
2/0 - 500 kcmil
2/0 - 250 kcmil
#1 - 2/0 AWG
—
CS3CO2528250500B
4.30”
1.10” - 1.52”
350 - 750 kcmil
250 - 500 kcmil
#1 - 350 kcmil
1/0 - 3/0 AWG
CS3CO2835250500B
4.42”
1.33” - 1.75”
500 - 1000 kcmil
500 - 750 kcmil
4/0 - 500 kcmil
1/0 - 350 kcmil
* The wire ranges for this table are based on 100% insulation level and are to be used as a guide. Please use Insulation Shield Dia. Range data and match up with specific Cable
Manufacturer’s specifications to ensure accessory is sized properly as wire ranges may be different based on Cable Manufacturer’s specifications.
D-8
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Medium Voltage Cold Shrink Termination Kits
3 Conductor Conversion Series; Indoor - Sleeves without Boot
TYPE CS3CI-J
Medium Voltage Cold Shrink Termination Kits
3 Conductor Conversion Series - Indoor Sleeves without Boot
Applications up to 35kV Applications
Designed to be used with BURNDY® Single Conductor Terminations on ThreeConductor Cables, for 5-35kV applications. (Terminations sold separately.)
Material: Silicone Rubber
The Type CS3CI-J Series of 3 Conductor Conversion Kits with Indoor Sleeves
without Boot Conductor. Conversion kits includes cold shrinkable tube (unprinted),
seal, cable tie, and installation guide. Conforms to IEEE-48-2009, Class 1 and ISO/
IEC 17025 Standards. Test reports available upon request.
* Shown with Termination Kit
Kit Contents:
(4) Strips of Mastic Tape
(3) Silicone Rubber Re-jacketing Sleeves
(1) Long Tail Tinned Copper Ground Braid with Solder Block
(for Armored Cable Only)
(1) Constant Force Spring
(1) Roll Black Electrical Tape
(1) Roll Electrical Shielding (Mesh) Tape
(1) Cable Tie
(1) Cable Prep Kit
(1) Instruction Manual
Features and Benefits
•
•
•
•
Grip and Rip! Does not require heat gun or any installation tools
Spiral rip cord design provides for easy installation with effortless unwinding
providing for fast removal of the hold-out core; Rip cord is recyclable
All kits supplied with cold shrinkable tube (unprinted), seal, cable tie, and
installation guide
Quick, easy, cost effective installation utilizing one-piece terminator design
Indoor
Catalog Number
Insulation Shield Dia.
Range
5-8kV Wire Range
15kV Wire Range
25-28kV Wire Range
35kV Wire Range
CS3CI58220J
0.61” - 0.96”
#2 - 250 kcmil
#2 - 1 AWG
—
—
CS3CI5820350J
0.72” - 1.10”
#1 - 350 kcmil
#2 - 3/0 AWG
—
—
CS3CI2528140J
0.80” - 1.27”
2/0 - 500 kcmil
2/0 - 250 kcmil
#1 - 2/0 AWG
—
CS3CI2528250500J
1.10” - 1.52”
350 - 750 kcmil
250 - 500 kcmil
#1 - 350 kcmil
1/0 - 3/0 AWG
CS3CI2835250500J
1.33” - 1.75”
500 - 1000 kcmil
500 - 750 kcmil
4/0 - 500 kcmil
1/0 - 350 kcmil
* The wire ranges for this table are based on 100% insulation level and are to be used as a guide. Please use Insulation Shield Dia. Range data and match up with specific Cable
Manufacturer’s specifications to ensure accessory is sized properly as wire ranges may be different based on Cable Manufacturer’s specifications.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-9
Medium Voltage Cold Shrink
Termination Kits Accessories
Shrink Tubing
TYPE BCFS
Constant Force Springs for securing solder-sealed
ground braids in termination and splice kits
The Type BCFS Constant Force Springs are for use in grounding and earthing
applications and suitable for use on lead and aluminum cable sheaths, steel or
aluminum armor cables. Easy application by rolling onto core or outside diameter
creating radial pressure.
Catalog Number
I.D.
Width
Length
SPRING-CFS0405 .47"
.47”
.50”
18”
SPRING-CFS0605 .56"
.52”
.50”
24”
SPRING CFS1005-1.03"
1.03”
.50”
30”
TYPE BMESH
Tinned Copper Shielding Mesh
The Type BMESH Tinned Copper Shielding Mesh provides continuity of shielded
power cables in termination kits.
Catalog Number
Width
Length
BMESH2015
2.25”
15’
TYPE BRAID-GA
Solder Blocked Braid
The Type BRAID-GA for ground or earth cable terminations provide a continuous
ground for power cable shielding termination kits. Ideal for grounding shielded cable
and accessories. Made of tin plated copper, compatible with common solvents,
adhesives and cable oils.
Conductor Equiv.
Width
Length
BRAID GA 8 SLDR BLOCKED 16”
Catalog Number
#8
.50”
16”
BRAID GA 6 SLDR BLOCKED 16”
#6
.75”
16”
BRAID GA 4 SLDR BLOCKED 16”
#4
1”
16”
D-10
www.burndy.com
1-800-346-4175 (US)
Medium Voltage Cold Shrink
Termination Kits Accessories
Shrink Tubing
TYPE 290-SEALANTS
The Type 290-SEALANTS offer excellent adhesion and sealing characteristics
to metals, rubbers, synthetic cable insulations and jackets. Type 290-SEALANTS
also provide UV resistance and are designed for outdoor conditions and sealing out
moisture.
Size
Width
Length
290-SEALANTS13
Catalog Number
0, 1, 2
20mm
155mm
290-SEALANTS14
3, 4
20mm
200mm
290-SEALANTS15
5
20mm
241mm
290-SEALANTS23
0, 1, 2
25mm
5” / 120mm
290-SEALANTS24
3, 4
25mm
6” / 150mm
290-SEALANTS25
5
25mm
210mm
TYPE CS-TAPE
CS34BLKTAPE is a premium grade, 8.5 mil, all-weather vinyl tape used for
insulating electrical terminations or splices on high voltage repairs or cable
harnesses. CS34BLKTAPE is lead free and flame retardant. Manufactured with
a polymeric backing construction as well as a specialized method of bonding the
adhesive to the vinyl backing, creating a highly conformable tape that delivers a
moisture-tight seal in temperatures ranging from 0° F to 220° F.
CS34REDTAPE is professional grade, 7.0 mil, all-weather vinyl tape used for
color-coding and phase identification in electrical applications in temperatures
ranging from 0° F to 220° F. CS34REDTAP colored electrical tape is lead free and
flame retardant. Manufactured with a polymeric backing construction as well as a
specialized method of bonding the adhesive to the vinyl backing, creating a highly
conformable tape that delivers a moisture-tight seal, even in extreme temperatures.
Width
Length
CS34BLKTAPE
Catalog Number
3/4”
60’
CS34REDTAPE
3/4”
60’
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-11
Medium Voltage Cold Shrink
Termination Kits Accessories
Shrink Tubing
TYPE BCPK
Multi-purpose solvent wipes;
Abrasive paper
Type BCPK kit includes Solvent and Dry Wipes, and Abrasive Paper for the
cleaning and preparation of electrical wires, terminations, and equipment.
Available as single of each item or package with 3 of each.
Catalog Number
Qty of each
Contents
BCPK0306
3
BCPK0102
1
Solvent Wipes
Dry Wipes
Strips of Abrasive Paper
TYPE BCFGK
Kit with Constant Force Spring, Copper Foil Tape,
and 36” long Tinned Copper Braid
The Type BCFGK kit for grounding or earthing cables in the Medium Voltage
Termination kits. Includes: Braid to be applied directly to the conductor, constant
force spring to apply pressure to the ground braid and conductor, and copper foil
to be applied to copper tape shield.
Catalog Number
Qty of each
Contents
BCFGK1X36
1
Constant Force Spring, Copper Foil Tape,
#8 Tinned Copper Braid 36”
BCFGK2X36
1
Constant Force Spring, Copper Foil Tape,
#6 Tinned Copper Braid 36”
BCFGK3X36
1
Constant Force Spring, Copper Foil Tape,
#4 Tinned Copper Braid 36”
D-12
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Thin Wall Heat Shrink Tubing
Cross-Linked Polyolefin
TYPE HS-T-PF
Thin Wall Heat Shrink Tubing, 6 Inch Lengths
Type HS-T-PF is a flexible thin wall, flame retardant heat shrink tubing made of crosslinked polyolefin. The 2:1 shrink ratio allows for faster shrink recovery, covering wire
sizes: #18 AWG to 300 kcmil. Operating temperatures from –55° C to 135° C with a
shrink temperature of 120° C.
Meets SAE-AMS-DTL-23053/5 600 V
Pieces per Package
Catalog
Number
Nominal
Diameter
Inches
Min.
Exp.
I.D. In.
Max.
Recov.
I.D. In.
Nom. Wall
Thickness
In.
Conductor
Range
HSM116T6PF26
1/16
0.06
0.03
0.02
#18
8
3
HSB116T6PF26
1/16
0.06
0.03
0.02
#18
26
0
HSM332T6PF24
3/32
0.09
0.05
0.02
#18-16
6
3
HSB332T6PF24
3/32
0.09
0.05
0.02
#18-16
24
0
HSM18T6PF20
1/8
0.12
0.06
0.02
#18-14
2
3
HSB18T6PF20
1/8
0.12
0.06
0.02
#18-14
20
0
HSM316T6PF18
3/16
0.19
0.09
0.02
#18-12
6
2
HSB316T6PF18
3/16
0.19
0.09
0.02
#18-12
18
0
# Pieces
Black
# Pieces Each
Color
HSM14T6PF14
1/4
0.25
0.12
0.18
#14-10
2
2
HSB14T6PF14
1/4
0.25
0.12
0.18
#14-10
14
0
HSM38T6PF12
3/8
0.38
0.19
0.02
#8-6
6
1
HSB38T6PF12
3/8
0.38
0.19
0.02
#8-6
12
0
HSM12T6PF10
1/2
0.50
0.12
0.02
#6-2
4
1
HSB12T6PF10
1/2
0.50
0.12
0.02
#6-2
10
0
HSM34T6PF8
3/4
0.75
0.38
0.02
#1-3/0
2
1
HSB34T6PF8
3/4
0.75
0.38
0.02
#1-3/0
8
0
HSM100T6PF7
1
1.00
0.50
0.18
2/0-300
1
1
HSB100T6PF7
1
1.00
0.50
0.18
2/0-300
7
0
HSB series — all black
HSM series — multiple colors: black, blue, clear, green, red, white, yellow
HSB11612T6PF14
1/16, 3/32, 1/8, 3/16, 1/4, 3/8, 1/2
—
—
14
0
HSB38100T6PF8
3/8, 1/2, 3/4, 1"
—
—
8
0
Multiple diameter packages contain two pieces of each size listed: Black only.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-13
Shrink Tubing
Thin Wall Heat Shrink Tubing
Cross-Linked Polyolefin
TYPE HS-T-PF
Thin Wall Heat Shrink Tubing, 4 Foot Reels
Type HS-T-PF is a flexible thin wall, flame retardant heat shrink tubing made of crosslinked polyolefin. The 2:1 shrink ratio allows for faster shrink recovery, covering wire
sizes: #18 AWG to 300 kcmil. Operating temperatures from –55° C to 135° C with a
shrink temperature of 120° C.
Meets SAE-AMS-DTL-23053/5 600 V
Specify Color Code in Third Position of
Catalog Number:
Example: HSC316T48PF
B :
BL:
C :
G :
R :
W:
Y :
D-14
BLACK
BLUE
CLEAR
GREEN
RED
WHITE
YELLOW
Catalog
Number
Nominal
Diameter
Inches
Min.
Exp.
I.D. In.
Max.
Recov.
I.D. In.
Nom. Wall
Thickness
In.
Conductor
Range
HS_116T48PF
1/16
0.06
0.03
0.018
#18
HS_332T48PF
3/32
0.09
0.05
0.020
#18 - 16
HS_18T48PF
1/8
0.12
0.06
0.020
#18 - 14
HS_316T48PF
3/16
0.19
0.09
0.020
#18 - 12
HS_14T48PF
1/4
0.25
0.12
0.180
#14 - 10
HS_38T48PF
3/8
0.38
0.19
0.020
#8 - 6
HS_12T48PF
1/2
0.50
0.12
0.020
#6 - 2
HS_34T48PF
3/4
0.75
0.38
0.020
#1 - 3/0
HS_100T48PF
1
1.00
0.50
0.180
2/0 - 300
HS_150T48PF
1-1/2
1.50
0.75
0.180
250 - 500
HS_200T48PF
2
2.00
1.00
0.180
350 - 750
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Thin Wall Heat Shrink Tubing
Cross-Linked Polyolefin
TYPE HS-T-PF
Thin Wall Heat Shrink Tubing, 25 Foot Reels
Type HS-T-PF is a flexible thin wall, flame retardant heat shrink tubing made of crosslinked polyolefin. The 2:1 shrink ratio allows for faster shrink recovery, covering wire
sizes: #18 AWG to 300 kcmil. Operating temperatures from –55° C to 135° C with a
shrink temperature of 120° C.
Meets SAE-AMS-DTL-23053/5 600 V
Specify Color Code in Third Position of
Catalog Number:
Example: HSC116T300PF
B :
BL:
C :
G :
R :
W:
Y :
BLACK
BLUE
CLEAR
GREEN
RED
WHITE
YELLOW
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Nominal
Diameter
Inches
Min.
Exp.
I.D. In.
HS_116T300PF
1/16
0.06
0.03
0.018
#18
HS_332T300PF
3/32
0.09
0.05
0.020
#18 - 16
HS_18T300PF
1/8
0.12
0.06
0.020
#18 - 14
Catalog
Number
Max.
Recov.
I.D. In.
Nom. Wall
Thickness
In.
Conductor
Range
HS_316T300PF
3/16
0.19
0.09
0.020
#18 - 12
HS_14T300PF
1/4
0.25
0.12
0.180
#14 - 10
HS_38T300PF
3/8
0.38
0.19
0.020
#8 - 6
HS_12T300PF
1/2
0.50
0.12
0.020
#6 - 2
HS_34T300PF
3/4
0.75
0.38
0.020
#1 - 3/0
HS_100T300PF
1
1.00
0.50
0.180
2/0 - 300
D-15
Shrink Tubing
Heavy Wall Heat Shrink Tubing
Cross-Linked Polyolefin
TYPE HS-H-PF
Heavy Wall Heat Shrink Tubing,
Cut Lengths and 4 Foot Sticks
Type HS-H-PF is a heavy wall, heat shrink tubing made of cross-linked polyolefin.
The shrink ratio is 3:1, and the inside diameter is coated with an adhesive sealant to
protect against moisture and corrosion. UL486D Listed for direct burial applications.
Accommodates #14 AWG - 500 kcmil conductors. Operating temperatures from
–55° C to 135° C with a shrink temperature of 120° C.
Meets SAE-AMS-DTL-23053/5 600 V
Catalog
Number
Length
Nominal
Diameter
Inches
Min.
Exp. I.D.
In.
Max.
Recov.
I.D. In.
Nom. Wall
Thickness
In.
Conductor
Range
Number
of Pcs. Per
Package
HSB35H3PF25
3"
0.35
0.35
0.15
0.07
#14-10
25
HSB35H6PF25
6"
0.35
0.35
0.15
0.07
#14-10
25
HSB35H48PF5
4’
0.35
0.35
0.15
0.07
#14-10
5
HSB34H6PF10
6"
0.75
0.75
0.22
0.09
#6-2
10
HSB34H9PF10
9"
0.75
0.75
0.22
0.09
#6-2
10
HSB34H48PF5
4’
0.75
0.75
0.22
0.09
#6-2
5
HSB110H6PF5
6"
1.10
1.10
0.40
0.12
#1-3/0
5
HSB110H9PF5
9"
1.10
1.10
0.40
0.12
#1-3/0
5
HSB110H48PF5
4’
1.10
1.10
0.40
0.12
#1-3/0
5
HSB150H9PF3
9"
1.50
1.50
0.50
0.16
2/0-350
3
HSB150H12PF3
12"
1.50
1.50
0.50
0.16
2/0-350
3
HSB150H48PF5
4’
1.50
1.50
0.50
0.16
2/0-350
5
HSB200H9PF2
9"
2.00
2.00
0.75
0.16
250-500
2
HSB200H12PF2
12"
2.00
2.00
0.75
0.16
250-500
2
HSB200H48PF2
4’
2.00
2.00
0.75
0.16
250-500
2
Available in black only.
D-16
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Clear VISI-SHRINK™ Heat Shrink Tubing
Flame Retardant, Polyvinyl chloride
TYPE HSC-FR
VISI-SHRINK™ Fire Retardant Clear Heat Shrink Tubing
UL Recognized to 600V
Type HSC-FR is a flexible polyvinyl chloride clear heat-shrink tubing. Excellent
flame retardant properties and a 2:1 shrink ratio, the VISI-SHRINK tubing enables
inspectors to read die index embossments on installed connectors easily. UL
Recognized, 105° C, 600V, the operating temperature from –20° C to 105° C with a
shrink temperature of 135° C.
Features and Benefits
•
•
•
•
UL 224, VW-1 Rated, self-extinguishing flame retardant properties
Clear tubing allows inspection of die index embossment and shiner after
installation is complete; should any corrosion occur it will be visible during
inspection
Low shrink temperature only requires common hot air guns to apply
Meets MIL-M-23053/Z-206C
Catalog
Number
I.D.
Expanded
I.D. After
Recovery
Wall
Thickness
Conductor Range
Code
Flex
Standard
Reel Size
(Feet)
HSC18FR
0.13
0.06
0.03
#16-#14
#16-#14
50
HSC18FR250
0.13
0.06
0.03
#16-#14
#16-#14
250
HSC14FR
0.25
0.13
0.03
#12-#8
#12-#10
50
HSC14FR250
0.25
0.13
0.03
#12-#8
#12-#10
250
HSC38FR
0.38
0.19
0.03
#6-#4
#8-#6
50
HSC38FR250
0.38
0.19
0.03
#6-#4
#8-#6
250
HSC12FR
0.50
0.25
0.03
#4-#1
#6-#4
50
HSC12FR250
0.50
0.25
0.03
#4-#1
#6-#4
250
HSC34FR
0.75
0.38
0.03
1/0-3/0
#2-1/0
50
HSC34FR250
0.75
0.38
0.03
1/0-3/0
#2-1/0
250
HSC100FR
1.00
0.50
0.04
4/0-300
1/0-4/0
25
HSC100FR100
1.00
0.50
0.04
4/0-300
1/0-4/0
100
HSC112FR
1.50
0.75
0.04
350-750
250-500
25
HSC112FR100
1.50
0.75
0.04
350-750
250-500
100
HSC200FR
2.00
1.00
0.05
800-1000
500-750
25
HSC200FR100
2.00
1.00
0.05
800-1000
500-750
100
NOTES:
1.
Shrink temperature is 135° C (275° F).
2.
For best results move heat gun along the length of heat shrink to avoid concentrations.
3.
To extend useful life, store material below 70°F.
4.
For additional Heat Shrinkable Tubing see “URD” section Type RYAC and RK169-2, RK170-2 in this section.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-17
Shrink Tubing
Thin Wall Heat Shrink Tubing
Flame Retardant, Polyvinyl chloride
TYPE HS-FR
Thin Wall Heat Shrink Tubing,
25, 50, 100, and 250 Foot Reels
UL Recognized to 600V
Type HS-FR is a flexible polyvinyl chloride thin wall heat shrink. Offering insulating,
color identification and strain relieving properties for terminations and splices. The 2:1
shrink ratio,allows for faster shrink recovery, covering wire sizes: #16 AWG to 1000
kcmil UL Recognized, 105° C, 600V, the operating temperature from –20° C to 105°
C with a shrink temperature of 135° C.
How to Order:
Features and Benefits
Example: HSB18FR
B
-
Black
BLU
-
Blue
G
-
Green
R
-
Red
W
-
White
Y
-
Yellow
•
•
•
•
•
UL 224, VW-1 Rated, self-extinguishing flame retardant properties
Multi-use tubing; insulate, strain relief
Easy identification available in a wide range of colors
Low shrink temperature only requires common hot air guns to apply
Meets MIL-M-23053/Z-206C
Catalog
Number
I.D.
Expanded
I.D. After
Recovery
Wall
Thickness
Conductor Range
Code
Flex
Standard
Reel Size
(Feet)
HS_18FR
0.125
0.062
0.025
#16 - #14
#16 - #14
50
HS_18FR250
0.125
0.062
0.025
#16 - #14
#16 - #14
250
HS_14FR
0.250
0.125
0.025
#12 - #8
#12 - #10
50
HS_14FR250
0.250
0.125
0.025
#12 - #8
#12 - #10
250
HS_38FR
0.375
0.187
0.025
#6 - #4
#8 - #6
50
HS_38FR250
0.375
0.187
0.025
#6 - #4
#8 - #6
250
HS_12FR
0.500
0.250
0.025
#4 - #1
#6 - #4
50
HS_12FR250
0.500
0.250
0.025
#4 - #1
#6 - #4
250
HS_34FR
0.750
0.375
0.030
1/0 - 3/0
#2 - 1/0
50
HS_34FR250
0.750
0.375
0.030
1/0 - 3/0
#2 - 1/0
250
HS_100FR
1.000
0.500
0.035
4/0 - 300
1/0 - 4/0
25
HS_100FR100
1.000
0.500
0.035
4/0 - 300
1/0 - 4/0
100
HS_112FR
1.500
0.750
0.040
350 - 750
250 - 500
25
HS_112FR100
1.500
0.750
0.040
350 - 750
250 - 500
100
HS_200FR
2.000
1.000
0.045
800 - 1000
500 - 750
25
HS_200FR100
2.000
1.000
0.045
800 - 1000
500 - 750
100
NOTES:
1.
Shrink temperature is 135° C (275° F).
2.
For best results move heat gun along the length of heat shrink to avoid concentrations.
3.
To extend useful life, store material below 70°F.
4.
For additional Heat Shrinkable Tubing see “URD” section Type RYAC and RK169-2, RK170-2 in this section.
D-18
www.burndy.com
1-800-346-4175 (US)
Shrink Tubing
Heavy Wall Heat Shrinkable End Caps
Flame Retardant, Cross-Linked Polyolefin
TYPE HSIC-FR
Heavy Wall Heat Shrinkable End Cap
UL Listed to 600V
Type HSIC-FR, Heat Shrink Insulating End Cap Fire Retardant is a heavy wall,
fire retardant end cap made of cross-linked thermally stabilized black polyolefin.
Used to insulate exposed conductors in energized applications. The 3:1 shrink
ratio offers greater range, accommodating copper wire sizes, #8 AWG thru 2500+
kcmil. Performs effectively over lead, aluminum, steel, polyethylene, EPR, and
PVC jacketed materials. Blue thermal chromatic lines disappear indicating correct
installation temperature and provide inspectability. I.D. adhesive provides superior
moisture and weather resistant characteristics.
Features and Benefits
•
•
•
Minimum 28 Oxygen index, UL94 V-O Rated with self-extinguishing flame
retardant properties
3:1 Shrink Ratio; minimum inventory required
Thermal chromatic lines indicate proper installation
1. Slide the HSIC-FR end cap onto the cable and
hold in place using forefinger or thumb.
Catalog
Number
Low shrink temperature, 150°C, only requires common hot air gun to apply
Meets sealing requirements for ANSI-C119.1, UL486D
Weather and moisture resistant
2. Beginning at closed end apply heat, blue
thermochromatic lines will begin to disappear at
150° C. Gradually, move heat source to open end
and around cap. Once lines are no longer visible and
adhesive flows out of open end, discontinue heating.
Internal
Diameter
600V Cable
Code
•
•
•
Flex
(Min)
Exp.
(Max)
Rec
3. HSIC-FR end cap installed on cable.
Wall
Thickness
Length
± 20%
Exp.
Rec.
± 20%
Exp.
Rec.
# of Pcs.
per Pkg.
HSIC81FR
#8-#1
#8-#4
0.50
0.16
0.03
0.08
3.00
2.50
10
HSIC440FR
#4-4/0
#4-2/0
0.75
0.24
0.03
0.08
3.50
2.50
10
HSIC10500FR
1/0-500 kcmil
#1-313.1 kcmil
1.10
0.35
0.04
0.12
4.00
3.00
5
HSIC301000FR
3/0-1000 kcmil
2/0-646 kcmil
1.50
0.47
0.05
0.16
4.50
3.25
5
HSIC200FR
300-1750 kcmil
250-1111 kcmil
2.00
0.63
0.05
0.16
4.50
3.50
5
HSIC350FR
1250 kcmil (min)
—
3.50
1.18
0.05
0.16
5.00
4.50
5
1-800-465-7051 (Canada)
1-603-647-5299 (International)
D-19
Shrink Tubing
Heat Gun
Multi-purpose, Electronic Variable Thermal Control Dial
TYPE BHSG1100
Heat Gun
250° - 1100° F (121° - 650° C)
Multi-purpose, low cost heat gun has an electronic variable
thermal control dial. BHSG1100 meets the requirements of UL. It
has a temperature range of 250° - 1100° F (121° - 650° C). Two (2)
speed motor. Built-in safety stand heat guard included. Professional
heat gun and accessories are recommended for all of your BURNDY
heat shrink applications.
D-20
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1-800-346-4175 (US)
Compression Grounding
Table of Contents
Table of Contents
The HYGROUND® Irreversible Compression System Introduction & Legend............E-2
Compession Connector Grid Example..............................................................................E-3
Ground Rod/Rebar Diameter Chart...................................................................................E-3
Wireless Communications Ground Ring Example..........................................................E-4
Features & Benefits...............................................................................................................E-5
Product Offering Table by Application................................................................................E-5
HYGRID™ Type YGL-C Ground Grid Cross Connector..................................................E-6
GRIDLOK™ Type YGLR-C Ground Rod to Grid...............................................................E-7
HYTAP™ Type YGHP-C Figure 6........................................................................................E-8
HYTAP™ Type YGHP-C Ground Rod Tap.........................................................................E-9
HYTAP™ Type YGHC-C Figure C.......................................................................................E-10
Type YGHC-CN Concentric Neutral Grounding Connector............................................E-11
HYTAP™ Type YGHHC-C Double Figure C......................................................................E-12
COPPER CRIMPIT™ Type YGC.........................................................................................E-13
HYTAP™ Type YSHG Double Figure H..............................................................................E-14
HYTAIL™ Type YGHR-C Figure 8 Ground Rod Tap.........................................................E-15
HYTAIL™ Type YGHR-C Figure 8 Multitap Ground Rod Tap.........................................E-16
HYLUG™ Type YGHA Heavy Duty Terminal.....................................................................E-17
HYLUG™ Type YGA Terminal...............................................................................................E-18
GROUNDTAB for Metal Structure Grounding (requires welding)...................................E-19
HYLINK™ Type YGHS Heavy Duty Splice........................................................................E-20
HYLINK™ Type YGS Splice..................................................................................................E-21
Type YGF Grounding Plate.....................................................................................................E-22
GROUNDLINK™ Type YGIB for Structural Steel (angled or parallel beam)................E-23
VERSITAIL™ Type GSTUD-HY Structural Steel Grounding Connector.......................E-25
Types YGT, YTTAG Static Grounding Receptacles..........................................................E-26
Lightning Protection Information
Type YG-B Connectors for Structural Steel or Bus Bar.....................................................E-27
Basic rules for selection are:
HammerTap Ground Rod Clamp..........................................................................................E-28
Type BFB Terminal Lugs Compression Solution for Flexible Bus Bar............................E-29
1.
2.
3.
4.
5.
6.
7.
Must be like material to the conductor.
Two bolts to ground rod—minimum, for mechanical.
Cable to cable connections can be installed with one bolt, two bolt, or compression means.
Cable to steel structure must have 8 in.2 contact with steel.
Heavy duty stacks—mechanical only.
On all connectors with heavy duty stack rating, we must offer 1/16” thick lead plating as an
option. The reason is closest 25 ft. to stack opening must use lead coated product.
UL 96 Listing.
Most frequently ordered catalog numbers are highlighted in BLUE
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-1
Compression Grounding
HYGROUND® Compression System
Legend
The HYGROUND® Irreversible Compression System
BURNDY® has developed an irreversible compression ground system which meets the most stringent safety and performance requirements, including those of OSHA and
nuclear power plant design. Performance excellence and long life expectancy are the system’s basic design guidelines. It is a complete system which consists of connectors
for grid cross connections, taps, splices, cable to ground rod, ground plates and terminations.
Our irreversible compression ground connectors employ well-proven design principles and technology that have been in existence for over 60 years.
Connectors are just one component of our Irreversible Compression Ground System. Installation tooling is also an integral part of this system. BURNDY® pioneered the
compression connector principle and continues today to be the leader in compression technology. Our tooling package is the most extensive in the industry and affords the
user many options.
( LEGEND )
E-2
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
Grid Example / Ground Rod/Rebar Diameter Chart
The HYGROUND® Irreversible Compression System
Example:
Compression Connector Grid
GSTUD-HY
YGF-2N
YGHP-C
YGHA or
YGHC-C or YGA
YGHP-C
YGIB
YGHP-C or
YGHC-C
YGHP-C or
YGHC-C
YGHR-C or
YGHP-C
YGL-C
YSHG
YGF-4N
YGHS or
YGS
YGLR-C or
YGL-C
YGHR-C
See Legend on Page E-2
Ground Rod and Rebar Diameter Chart
Size
1/2”
5/8”
3/4”
1”
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Ground Rod
Reinforcing Bar (Rebar)
Material*
Diameter
Size
Diameter
Steel
0.500
#3 (3/8”)
0.375
Copperclad
0.475
#4 (1/2”)
0.500
Steel
0.625
#5 (5/8”)
0.625
Copperclad
0.563
#6 (3/4”)
0.750
Steel
0.750
#7 (7/8”)
0.875
Copperclad
0.682
#8 (1”)
1.000
Steel
1.000
#9 (1-1/8”)
1.128
Copperclad
0.914
—
—
E-3
Compression Grounding
HYGROUND® Compression System
Wireless Communications Compression Grid Example
The HYGROUND® Irreversible Compression System
Example:
Wireless Communications Ground Ring Compression Connector System
See Legend on Page E-2
E-4
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
Features and Benefits / Product Offering Table by Application
The HYGROUND® Irreversible Compression System (Continued)
Features & Benefits
•
•
•
•
•
•
•
•
•
•
Irreversible compression system; meets NEC code, section 250
Pure wrought copper extrusions, rod, and seamless tubing (identical material
to the conductor), completely eliminates the possibility of galvanic corrosion
due to dissimilar metals
Heavy duty connector designs; all connectors will carry the equivalent or
greater current carrying capacity of the conductor while maintaining high
mechanical strength and electrical integrity
Range take designs for a minimum number of connector combinations
required to install a conductor range of #6 solid to 500 kcmil plus 1/2”, 5/8”,
3/4”, and 1” ground rods, and rebar; inventories are kept to a minimum and
product selection is simplified
System engineered tooling; each tooling recommendation ensures reliability
of the connection
Irreversible compression connectors can be installed in all kinds of weather,
eliminating costly delays and enables the installer to better schedule the job
May be installed without special training or special tools, the 750 Series of
tools crimps the entire range providing a low installed cost with simplified
installation
Each connection can be made in less than 3 minutes
Each connector is clearly marked with catalog number, conductor size, and
installation die information for easy and accurate identification
Inspection ports are provided to assure proper insertion of the conductor for
built-in quality assurance
•
•
•
•
•
•
The die index number is embossed on the connector after completion of
the crimp facilitating speedy inspection of installed connectors to ensure
consistantly reliable and sound connections
Most HYGROUND® irreversible compression elements are prefilled with
PENETROX™ oxide inhibitor and individually sealed to keep all contact
surfaces in the proper condition for installation as well as ensuring the
electrical integrity of the finished connection by inhibiting moisture and
contaminates from entering the contact area
All HYGROUND® irreversible compression connectors are Listed in
conformance with Underwriters Laboratories Standard UL467 and conform to
applicable sections of the National Electrical Code; HYGROUND® connectors
may be used in direct burial or concrete embedded grounding applications
All HYGROUND® irreversible connectors (with the exception of Types YGA
and YGS) have been tested successfully according to requirements of
Standard IEEE 837 meeting tough industry performance requirements
UPRECRIMP dies give added mechanical strength; UPRECRIMP34 is
recommended for 3/4” rod; UPRECRIMP12 for 1/2” rod; and UPRECRIMP58
for 5/8” rod (now includes undersized U.S. marketplace rods)
HYGROUND® connectors allow connection to most sizes of structural steel
with no drilling, tapping, or welding — safely installed at low cost and hot work
permits are not required to install in hazardous areas
Please contact Customer Service for applications requiring IEEE-837 2014.
HYGROUND® Product Offering Table by Application
Product
Family
Connector Type
YGL
YGLR
YGHP
YGHC
YGHHC
YGC
YSHG
YGHR
YGA
YGHA
YGS
YGHS
YGIB
YG-B
Cross Grid
Ground Rod to Grid
Figure 6
Figure C
Double C-Tap
CRIMPIT™
H-Tap
Figure 8
Lug (standard duty)
Lug (heavy duty)
Splice (standard duty)
Splice (heavy duty)
I-Beam Connector
Busbar Connector
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Wire to
Wire
Wire to
Ground Rod
Wire to
Rebar












Wire to
Busbar
Wire
Wire to
Termination Structural Steel











E-5
Compression Grounding
HYGROUND® Compression System
HYGRID™ Type YGL-C Cross Connector
HYGRID™ Type YGL-C Cross Connector
An irreversible compression ground grid cross connector which allows adjustment
of the compression elements prior to installation. Only six connectors and four dies
are required to install all combinations from #6 solid through 500 kcmil. UL467 Listed.
Acceptable for direct burial in earth and concrete. Prefilled with PENETROX™
compound and strip sealed.
*
467
96
Catalog
Number
YGL2C2
YGL29C2
YGL29C29
YGL34C2
YGL34C29
YGL34C34
Catalog
Number
YGL2C2
YGL29C2
YGL29C29
B
BB
0.75
0.75
1.10
1.10
C
C-C
D
1.09
1.66
1.66
2.09
2.09
2.28
1.09
1.09
1.66
1.09
1.66
2.28
0.31
0.31
0.50
0.31
0.50
0.75
Cable to Cable
Element “A”
Element “B”
#6 Sol. (0.162) - #2 Str. (0.292)
{59500} - {59500}
#1 Str. (0.332) - 250 kcmil (0.575)
{98500} - {131500}
#2 Str. (0.292) - 250 kcmil (0.575)
{65500} - {131500}
#6 Sol. (0.162) - #2 Str. (0.292)
{59500} - {59500}
#6 Sol. (0.162) - #2 Str. (0.292)
{59500} - {59500}
#2 Str. (0.292) - 250 kcmil (0.575)
{65500} - {131500}
YGL34C2
YGL34C29 250 kcmil (0.575) - 500 kcmil (0.813)
YGL34C34
L
R
2.50
0.31
0.31
0.50
0.31
0.50
0.75
To Rebar
Element “A”
Cable to Ground Rod 
Element “A”
Element “B”
—
—
—
1/2" - 5/8" Rod
#6 Sol. (0.162) - #2 Str. (0.292)
3/8" - 1/2"
1/2" - 5/8" Rod
#2 Str. (0.292) - 250 kcmil (0.575)
#3 - 4 Rebar
5/8" - 3/4" Rod
#2 Str. (0.292) - 250 kcmil (0.575)
#6 Sol. (0.162) - #2 Str. (0.292)
#2 Str. (0.292) - 250 kcmil (0.575)
UL96 Listed for Lightning Protection.
#6 Sol. (0.162) - #2 Str. (0.292)
250 kcmil (0.575) - 500 kcmil (0.813)
250 kcmil (0.575) - 500 kcmil (0.813)
5/8" - 3/4"
#5 - 6 Rebar
Dimensions in brackets { } represent lightning protection conductors.
Installation Tools, Die Set Catalog Number (Number of Crimps)
750, 35 Series
45 Series 
46 Series 
Element “A” Element “B”
Element “A”
Element “B”
Element “A”
Element “B”
YGL2C2
UO (1)
UO (1)
UO (1)
UO (1)
UO (1)
UO (1)
YGL29C2
U997 (1)
UO (1)
U997 (1)
UO (1)
U997 (1)
UO (1)
YGL29C29
U997 (1)
U997 (1)
U997 (1)
U997 (1)
U997 (1)
U997 (1)
YGL34C2 †
PU998 (1)
UO (1)
S998 or PU998 (1)
UO (1)
P998 or PU998 (1)
UO (1)
YGL34C29 † PU998 (1)
U997 (1)
S998 or PU998 (1)
U997 (1)
P998 or PU998 (1)
U997 (1)
YGL34C34 †
U1011 (3)
U1011 (3)
S1011 (3)
S1011 (3)
P1011 (3)
P1011 (3)
Catalog
Number
 45 Series tools require PT6515 adapter to use
"U" or "PU" die
 46 Series tools require PUADP1 adapter to
use "U" or "PU" die
† These connectors can only be installed
using the 750, 45, or 46 Series tools with the
recommended dies.
*Please contact Customer Service for applications
requiring IEEE-837 2014.
E-6
NOTES:
• Before crimping, both connector elements can be turned
on rod diameter “D” to any desired position.
• Clean rust and/or protective coatings from rebar prior to
installation.
 When attaching connector to ground rod, ground rod
must be embossed with appropriate PRECRIMP die.
For connectors that must meet IEEE 837 requirements,
UPRECRIMP-type precrimp dies must be used for
maximum clamping retention. No precrimp needed if
using S1012, P1011 or U1011 die sets.
Ground Rod

Dia.
PRECRIMP Dies
1/2"
UPRECRIMP12
5/8"
UPRECRIMP58
3/4"
UPRECRIMP34
U2CABT
www.burndy.com
1-800-346-4175 (US)
HYGROUND® Compression System
GRIDLOK™ Type YGLR-C Ground Rod to Grid Connector
Compression Grounding
GRIDLOK™ Type YGLR-C
Ground Rod to Grid Connector
Ground grid connector for a wide range of copper cable to ground rod. Provides high
torque strength on ground rod. UL467 Listed. Acceptable for direct burial in earth and
concrete. Prefilled with PENETROX™ compound and strip sealed.
*
Catalog
Number
B
YGLR29C12
0.75
YGLR34C12
0.75
YGLR29C58
0.75
YGLR34C58
0.75
YGLR29C34
0.75
YGLR34C34
0.75
YGLR29C100
0.75
YGLR34C100
0.75
Catalog
Number
B-B
0.88
[22.4]
0.88
[22.4]
0.88
[22.4]
0.88
[22.4]
0.88
[22.4]
0.88
[22.4]
0.88
[22.4]
0.88
[22.4]
D
L
0.31
2.53
0.31
2.53
0.31
2.53
0.31
2.53
0.50
2.63
0.50
2.63
0.50
2.63
0.50
2.63
35 Series
Element “A” Element “B”
YGLR29C12
U997 (1)
PU998 (1)
YGLR34C12
—
—
YGLR29C58
U997 (1)
PU998 (1)
YGLR34C58
—
—
YGLR29C34
U997 (1)
PU998 (1)
YGLR34C34
—
—
YGLR29C100
—
—
YGLR34C100
—
—
Metric Copper
Cable Range
Element “A”
35mm2 (7.62mm Dia.) 120 mm2 (14.40mm Dia.)
120 mm2(14.40mm Dia.)
- 240 mm2 (20.35mm Dia.)
35mm2 (7.62mm Dia.)
- 120 mm2 (14.40mm Dia.)
120 mm2 (14.40mm Dia.)
- 240 mm2 (20.35mm Dia.)
35mm2 (7.62mm Dia.)
- 120 mm2 (14.40mm Dia.)
120 mm2 (14.40mm Dia.)
- 240 mm2 (20.35mm Dia.)
35mm2 (7.62mm Dia.)
- 120 mm2 (14.40mm Dia.)
120 mm2 (14.40mm Dia.)
- 240 mm2 (20.35mm Dia.)
CopperWeld Cable Range
Element “A”
*Please contact Customer Service for applications
requiring IEEE-837 2014.
NOTES:
• Before crimping, both connector elements can be
turned on rod diameter “D” to any desired position.
 When attaching connector to ground rod, ground rod
must be embossed with appropriate PRECRIMP die.
For connectors that must meet IEEE 837 requirements,
UPRECRIMP-type precrimp dies must be used for
maximum clamping retention. No precrimp needed if
using S1012, P1011 or U1011 die sets.
Ground Rod 
Dia
Element “B”
91.65 kcmil (0.343 Dia.)
- 248.8 kcmil (0.572 Dia.)
248.8 kcmil (0.572 Dia.)
- 498.8 kcmil (0.810 Dia.)
91.65 kcmil (0.343 Dia.)
- 248.8 kcmil (0.572 Dia.)
248.8 kcmil (0.572 Dia.)
- 498.8 kcmil (0.810 Dia.)
91.65 kcmil (0.343 Dia.)
- 248.8 kcmil (0.572 Dia.)
248.8 kcmil (0.572 Dia.)
- 498.8 kcmil (0.810 Dia.)
91.65 kcmil (0.343 Dia.)
- 248.8 kcmil (0.572 Dia.)
248.8 kcmil (0.572 Dia.)
- 498.8 kcmil (0.810 Dia.)
Installation Tools, Die Set Cat. No. (Number of Crimps)
750 Series
45 Series 
Element “A”
Element “B”
Element “A”
Element “B”
U1011 (2) or
S1012 (2) or
U997 (1)
U997 (1)
PU998 (1)
PU998 (1)
U1011 or
U1011 (2) or
S998 or
S1012 (2) or
PU998 (1)
PU998 (1)
PU998 (1)
PU998 (1)
U1011 (2) or
S1012 (2) or
U997 (1)
U997 (1)
PU998 (1)
PU998 (1)
U1011 or
U1011 (2) or
S998 or
S1012 (2) or
PU998 (1)
PU998 (1)
PU998 (1)
PU998 (1)
U1011 (2) or
S1012 (2) or
U997 (1)
U997 (1)
PU998 (1)
PU998 (1)
U1011 (2) or
U1011 (2) or
U1011 (2) or
S1012 (2) or
PU998 (1)
PU998 (1)
PU998 (1)
PU998 (1)
U1011 (2) or
S1012 (2) or
U997 (1)
U997 (1)
PU998 (1)
PU998 (1)
U1011 (2) or
U1011 (2) or
U1011 (2) or
S1012 (2) or
PU998 (1)
PU998 (1)
PU998 (1)
PU998 (1)
 Where a “U” or “PU” die is recommended with 45
Series tool, a PT6515 adapter must be used.
 Where a “U” or “PU” die is recommended with the
46 Series tool, a PUADP1 adapter must be used.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
Commercial Copper
Cable Range
Element “A”
#2 Str. (0.292 Dia.)
- 250 kcmil (0.575 Dia.)
250 kcmil (0.575 Dia.)
- 500 kcmil (0.813 Dia.)
#2 Str. (0.292 Dia.)
- 250 kcmil (0.575 Dia.)
250 kcmil (0.575 Dia.)
- 500 kcmil (0.813 Dia.)
#2 Str. (0.292 Dia.)
- 250 kcmil (0.575 Dia.)
250 kcmil (0.575 Dia.)
- 500 kcmil (0.813 Dia.)
#2 Str. (0.292 Dia.)
- 250 kcmil (0.575 Dia.)
250 kcmil (0.575 Dia.)
- 500 kcmil (0.813 Dia.)
1/2"
[12.7]
5/8"
[15.9]
3/4"
[19.1]
1"
[25.4]
46 Series 
Element “A”
Element “B”
P1011 (2) or
U997 (1)
PU998 (1)
P998 or
P1011 (2) or
PU998 (1)
PU998 (1)
P1011 (2) or
U997 (1)
PU998 (1)
P998 or
P1011 (2) or
PU998 (1)
PU998 (1)
P1011 (2) or
U997 (1)
PU998 (1)
U1011 (2) or
P1011 (2) or
PU998 (1)
PU998 (1)
P1011 (2) or
U997 (1)
PU998 (1)
U1011 (2) or
P1011 (2) or
PU998
PU998 (1)
Ground Rod 
Dia.
1/2″
PRECRIMP Dies
UPRECRIMP12
5/8″
UPRECRIMP58
3/4″
UPRECRIMP34
U2CABT
E-7
Compression Grounding
HYGROUND® Compression System
HYTAP™ Type YGHP-C Figure 6 Connector
HYTAP™ Type YGHP-C Figure 6 Connector
Irreversible compression ground tap figure 6 can be used as a tap connector or as
a tap splice connector. Four die sets and eight connectors can accommodate a
conductor range from #8 solid through 500 kcmil plus 1/2”, 5/8” and 3/4” copper
bonded ground rods. UL467 Listed. Acceptable for direct burial in earth and
concrete. Prefilled with PENETROX™ compound and strip sealed.
*
467
96
UL96 Listed for Lightning Protection.
Dimensions in brackets { } represent lightning protection conductors.
Catalog
Number
Fig.
#
YGHP2C2
1
YGHP2C6W6W

2
YGHP29C6W6W

2
YGHP29C2
1
YGHP29C26
1
YGHP29C29

1
YGHP34C2

1
YGHP34C26

1
YGHP34C29

1
YGHP34C34

1
NOTES:
Accommodates
 Cable to Rebar
Run 
Tap
Run
Tap
#6 Sol. (0.162)
{59500} #2 Str. (0.292)
{59500}
 #6 Sol. (0.162)
{59500} #2 Str. (0.292)
{59500}
—
—
#6 Sol. (0.162) #2 Str. (0.292)
#8 Sol. (0.128) #6 Str. (0.184) Qty. 2
—
—
#8 Sol. (0.128) #6 Str. (0.184) Qty. 2
#3 Rebar 3/8
1/2 #4 Rebar
#8 Sol. 6 Str.
#4 Sol. (0.204) {#4 Sol.} #2 Str. (0.292) {#2 Str.}
#3 Rebar 3/8
1/2 #4 Rebar
#4 Sol. 2 Str.
1/0 Str. (0.372) {98500} 2/0 Str. (0.419) {98500}
#3 Rebar 3/8
1/2 #4 Rebar
1/0 Str. 2/0 Str.
3/0 Str. (0.470) {131500} 250 kcmil (0.575) {211500}
#3 Rebar 3/8
1/2 #4 Rebar
3/0 Str. 250 kcmil
#4 Sol. (0.204) #2 Str. (0.292)
#5 Rebar 5/8
3/4 #6 Rebar
—
1/0 Str. (0.372) {98500} 2/0 Str. (0.419) {98500}
#5 Rebar 5/8
3/4 #6 Rebar
1/0 Str. 2/0 Str.
3/0 Str. (0.470) {131500} 250 kcmil (0.575) {211500}
#5 Rebar 5/8
3/4 #6 Rebar
3/0 Str. 250 kcmil
350 kcmil (0.681) 500 kcmil (0.843)
#5 Rebar 5/8
3/4 #6 Rebar
350
kcmil 500 kcmil
1/0 Str. (0.372)
{98500} 250 kcmil (0.575)
{131500}
1/2” - 5/8” Rod
250 kcmil (0.575)
{250 kcmil} 500 kcmil (0.813)
{500 kcmil}
5/8” - 3/4” Rod
250 kcmil (0.575) 500 kcmil (0.813)
5/8” - 3/4” Rod
B
Die
Index
*Please contact Customer Service for applications requiring IEEE-837 2014.
Installation Data
750, 35
Series
45
Series

46
Series

UO
UO
UO
#
of
Crimps
1
O
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
These connectors can only be installed using the 750, 45 or 46 Series tools; cannot be
installed with the 35 Series.
When using #6 Sol in tap, fold conductor double for improved fill.
Not UL96/CSA
When using 3/0 in tap, minimum run conductor must be 2/0 Str.
Clean rust and protective coatings from rebar prior to installation to provide proper ground
connection. Precrimping is not required.
E-8
Fig. 2
Fig. 1
0.75
1
1
1
997
U997
U997
U997
1
1
2.31
1
998
PU998
PU998 or
S998
PU998
or
P998
1
1
2.75
1011
U1011
Ground Rod  Dia.
1/2″
S1011
P1011
3
PRECRIMP Dies
UPRECRIMP12
5/8″
UPRECRIMP58
3/4″
UPRECRIMP34
U2CABT
 When attaching connector to ground rod, ground rod must be
embossed with appropriate PRECRIMP die.
For connectors that must meet IEEE 837 requirements, UPRECRIMPtype precrimp dies must be used for maximum clamping retention. No
precrimp needed if using S1012, P1011 or U1011 die sets.
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
HYTAP™ Type YGHP-C Ground Rod Tap Connector
HYTAP™ Type YGHP-C
“THIRD HAND”
PREFILLED WITH
PENETROX™ E
Ground Rod Tap Connector
TAP (B)
Type YGHP-C irreversible compression ground tap figure 6 can be used as a
ground rod tap connector for both continuous run and tapping applications. An open
groove allows ground rod to be connected to a continuous run or tap. The second
groove is for a tap only. Prefilled with PENETROX™ E and strip sealed. UL467
Listed for direct burial in earth or concrete. *For applications requiring IEEE-837
2014, please contact Customer Service.
DIE INDEX
AND CONDUCTOR
INFORMATION
TAP (A)
*
PATENTED
Features & Benefits
•
•
•
•
•
•
•
Tap A accepts a continuous run or tap conductor; Tap B accepts a tap
conductor only; one connector style can be used for many applications
reducing the number of connectors required in inventory
Material is high conductivity wrought copper extrusion, identical material to the
conductor, minimizing resistance and voltage drop; additionally eliminates the
possibility of corrosion due to dissimilar metals
System engineered tooling has been designed to ensure a reliable,
dependable connection every time
Die index number is embossed on connector after completion of crimp
facilitating inspection of installed connectors and ensures consistently reliable
and dependable connections
Prefilled with PENETROX™ E compound and individually sealed in clear
polyethylene sheet ensuring electrical integrity of the finished connection by
inhibiting moisture and contaminates from entering the contact area
UL467 Listed and may be used in direct burial or concrete embedded
grounding applications providing quality assurance to recognized industry
NEC standard from an independent party
“Third Hand” constrains conductors while installer completes crimp is included
with each connector simplifying installation and reducing installed cost
SINGLE TAP
Catalog
Number
YGHP58C2W-2
YGHP58C2W-2TN
CONTINUOUS RUN
Ground
Rod Dia.

Tap Conductor

1/2" - 5/8"
#2 Sol. - #6 Sol. Copper
(1) Continuous Run and
(1) Tap or up to
(2) Taps may be connected
Installation Tooling Die Number
 (# of Crimps)
Dimensions
H
L
W
35, 750 Series
 46 Series
1.90"
0.75"
0.94"
U997 (1)
U997 (1)
 Ground rod must be precrimped with die U2CABT (Index 348); for greater rotational resistance
use UPRECRIMP die; Galvanized Steel Rods require YGHP58C2W-2TN
 Either tap position may be left void when fewer than (2) conductors are used
 See Tooling Section in Master Catalog for complete tool and die listing
 Use PUADP1 adapter when using “U”-dies in 46 Series tools
1-800-465-7051 (Canada)
1-603-647-5299 (International)
CONTINUOUS RUN AND TAP
Die
Index
997
NOTE:
A 12″ bend radius is recommended for the conductor
E-9
Compression Grounding
HYGROUND® Compression System
HYTAP™ Type YGHC-C Figure C Connector
HYTAP™ Type YGHC-C Figure C Connector
Irreversible compression ground tap figure “C” connectors. Accommodates all cable
combinations from #6 solid through 500 kcmil. “C”- shaped opening permits placing
two continuous parallel cables into conductor groove. UL 467 Listed. Acceptable for
direct burial in earth or concrete. Prefilled with PENETROX™ compound and strip
sealed. Certain sizes are also UL467 Listed and CSA Certified for wire to ground rod.
*
467
96
UL96 Listed for Lightning Protection.
Dimensions in brackets { } represent lightning protection conductors.
Catalog
Number
Commercial Copper
Cable to Cable or
 Cable to Ground Rod
Stranded Copper
Cable Range Metric
A
B
Die
Index
No.
Installation Data
750, 35 
Series
45
Series

46
Series

No.
of
Crimps
Run
Tap
Run
Tap
YGHC2C2
#6 Sol. (0.162)
#2 Str. (0.292)
1/4" Rod 
#6 Sol. (0.162)
#2 Str. (0.292)
10 mm²
(4.12 mm)
35 mm²
(7.62 mm)
10 mm²
(4.12 mm)
35 mm²
(7.62 mm)
1.16
0.75
C
U-C
U-C
U-C
1
YGHC26C2
1 Str. (0.328)
{98500}
2/0 Str. (0.419)
{98500}
3/8" Rod 
#6 Sol. (0.162)
{#6 Sol.}
#2 Str. (0.292)
{#2 Str.}
35 mm²
(7.62 mm)
70 mm²
(10.9 mm)
10 mm²
(4.12 mm)
35 mm²
(7.62 mm)
1.41
0.75
O
U-O
U-O
U-O
1
YGHC26C26
1 Str. (0.328)
{98500}
2/0 Str. (0.419)
{98500}
3/8" Rod 
1 Str. (0.328)
{98500}
2/0 Str. (0.419)
{98500}
35 mm²
(7.62 mm)
70 mm²
(10.9 mm)
35 mm²
(7.62 mm)
70 mm²
(10.9 mm)
1.54
0.75
O
U-O
U-O
U-O
1
6 Sol. (0.162)
{59500}
2/0 Str. (0.419)
{98500}
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
10 mm²
(4.10 mm)
70 mm²
(10.90 mm)
1.97
0.75
997
U997
U997
U997
1
YGHC29C26
3/0 Str. (0.470)
{3/0 Str.}
250 kcmil (0.575)
{250 kcmil}
1/2" or 5/8" Rod  YGHC29C29
3/0 Str. (0.470)
250 kcmil (0.575)
1/2" or 5/8" Rod 
3/0 Str. (0.470)
250 kcmil (0.575)
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
2.06
0.88
997
U997
U997
U997
1
YGHC34C26

300 kcmil (0.630)
{300 kcmil}
500 kcmil (0.813)
{500 kcmil}
3/4" Rod 
6 Sol. (0.162)
{59500}
2/0 Str. (0.419)
{98500}
150 mm²
(16 mm)
240 mm²
(20.35 mm)
10 mm²
(4.10 mm)
70 mm²
(10.90 mm)
2.42
0.88
1011
U1011
S1011
P1011
2
YGHC34C29

300 kcmil (0.630)
500 kcmil (0.813)
3/0 Str. (0.470)
250 kcmil (0.575)
0.88
1011
U1011
S1011
P1011
2
300 kcmil (0.630)
500 kcmil (0.813)
300 kcmil (0.630)
500 kcmil (0.813)
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
150 mm²
(16 mm)
240 mm²
(20.35 mm)
2.67
YGHC34C34

150 mm²
(16 mm)
240 mm²
(20.35 mm)
150 mm²
(16 mm)
240 mm²
(20.35 mm)
2.91
1.10
1011
U1011
S1011
P1011
3
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
When attaching connector to ground rod, ground rod must be
embossed with appropriate PRECRIMP die. For connectors that must
meet IEEE 837 requirements, UPRECRIMP-type precrimp dies must
be used for maximum clamping retention. No precrimp needed if using
S1012, P1011 or U1011 die sets.
Ground rod to copper cable is UL467 Listed for direct burial in
earth and concrete
These connectors cannot be installed with the 35 Series
E-10
NOTES:
Listed under UL486A for copper wire connectors
For connectors without PENETROX™ oxide inhibitor,add suffix
“NP” to the end of the catalog number (example: YGHC2C2-NP)
*Please contact Customer Service for applications requiring
IEEE-837 2014.
Ground Rod
 Dia.
PRECRIMP Dies
1/2"
UPRECRIMP12
5/8"
UPRECRIMP58
3/4"
UPRECRIMP34
U2CABT
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
Type YGHC-CN Concentric Neutral Grounding Connector
Type YGHC-CN
Concentric Neutral Grounding Connector
Type YGHC-CN irreversible compression grounding figure "C" connectors are used
to ground concentric neutral used in medium voltage cable. Primarily used in wind
and solar farm applications, the YGHC-CN connectors accommodate common
sizes of flat strap and round concentric neutral strands. For inspection purposes,
these connectors are clearly marked with the wire range, catalog number, and die set
necessary for proper installation.
Features & Benefits
•
•
•
Type YGHC-CN connectors provide a grounding solution for medium voltage
concentric neutral commonly used at wind and solar farms
Irreversible and maintenance free connection
Connectors are clearly marked with wire size range, catalog number and
necessary die set for proper installation
•
•
•
•
Die embossment will appear on connector after proper installation for
inspection purposes
Accommodates both flat and round concentric neutral strands
Type YGHC-CN connectors can be installed using the standard tools and dies
similar to the traditional YGHC type connectors
Add suffix -NP for connector without PENETROX™ oxide inhibitor
For Round Concentric Neutral
Catalog
Number
YGHC2C2CN
YGHC26C26CN
YGHC29C29CN
Installation Data
Conductor
Cable #1
Cable #2
#6 - #2 AWG Str
#6 - #2 AWG Str
#6 - #2 AWG Str
#1 - 2/0 AWG Str
#1 - 2/0 AWG Str
#1 - 2/0 AWG Str
3/0 AWG - 250 kcmil Str
9X-25x 16AWG Sol
6X-16x 14AWG Sol
6X-10x 12AWG Sol
26X-32x 16AWG Sol
17X-32x 14 AWG Sol
11X-20x 12 AWG Sol
21X-32x 12AWG Sol
750
Series
46
Series

No.
of
Crimps
UC
UC
1
UO
UO
1
U997
U997
1
For Flat Strap Concentric Neutral
Catalog
Number
YGHC2C2CN
YGHC26C26CN
YGHC29C29CN
Installation Data
Conductor
Cable #1
#6 - #2 AWG Str
#2 AWG Str
#6 - #2 AWG Str
#1 - 2/0 AWG Str
2/0 AWG Str
#1 - 2/0 AWG Str
2/0 AWG Str
3/0 AWG - 250 kcmil Str
250 kcmil Str
Cable #2
Quantity
Size (in)
4
12
4
13
25
11
21
22
25
0.162x0.025
0.162x0.025
0.193x0.025
0.162x0.025
0.162x0.025
0.193x0.025
0.193x0.025
0.193x0.025
0.193x0.025
750
Series
46
Series

No.
of
Crimps
UC
UC
1
UO
UO
1
U997
U997
1
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
Add suffix -NP (example: YGHC26C26CNNP) for connector without PENETROX™ oxide inhibitor
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-11
Compression Grounding
HYGROUND® Compression System
HYTAP™ Type YGHHC-C Double Figure C Connector
HYTAP™ Type YGHHC-C
IEEE-837
2014
Qualified!
Double Figure C Connector
Irreversible compression ground tap figure “C” connectors. Accommodates all cable
combinations from #6 solid through 500 kcmil. “C”- shaped opening permits placing
two continuous parallel cables into conductor groove. The YGHHC-C series is
qualified to IEEE-837 2014. Prefilled with PENETROX™ compound and strip sealed.
Catalog
Number
YGHHC26C26
Commercial Copper
Cable to Cable or
Cable to Ground Rod 
Stranded Copper
Cable Range Metric
Run
Tap
Run
Tap
1 Str. (0.328)
2/0 Str. (0.419)
3/8" Rod
1 Str. (0.328)
2/0 Str. (0.419)
35 mm²
(7.62 mm)
70 mm²
(10.9 mm)
35 mm²
(7.62 mm)
70 mm²
(10.9 mm)
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
150 mm²
(16 mm)
240 mm²
(20.35 mm)
150 mm²
(16 mm)
240 mm²
(20.35 mm)
150 mm²
(16 mm)
240 mm²
(20.35 mm)
10 mm²
(4.10 mm)
70 mm²
(10.90 mm)
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
10 mm²
(4.10 mm)
70 mm²
(10.90 mm)
95 mm²
(12.5 mm)
120 mm²
(14.4 mm)
150 mm²
(16 mm)
240 mm²
(20.35 mm)
3/0 Str. (0.470)
YGHHC29C26 250 kcmil (0.575)
1/2" or 5/8" Rod 6 Sol. (0.162)
2/0 Str. (0.419)
3/0 Str. (0.470)
YGHHC29C29 250 kcmil (0.575)
1/2" or 5/8" Rod
3/0 Str. (0.470)
250 kcmil (0.575)
300 kcmil (0.630)
YGHHC34C26
500 kcmil (0.813)

3/4" Rod
6 Sol. (0.162)
2/0 Str. (0.419)
YGHHC34C29
300 kcmil (0.630)

500 kcmil (0.813)
3/0 Str. (0.470)
250 kcmil (0.575)
YGHHC34C34 300 kcmil (0.630)

500 kcmil (0.813)
300 kcmil (0.630)
500 kcmil (0.813)
H
L
Z
1.54
[39]
0.75
[19]
1.88
[48]
O
UO
UO
UO
2
1.97
[50]
0.88
[22]
2.13
[54]
997
U997
U997
U997
2
2.06
[52]
0.88
[22]
2.13
[54]
997
U997
U997
U997
2
2.42
[62]
0.88
[22]
2.13
[54]
1011
U1011
S1011
P1011
4
2.67
[68]
0.88
[22]
2.13
[54]
1011
U1011
S1011
P1011
4
2.91
[74]
1.10
[28]
2.58
[66]
1011
U1011
S1011
P1011
6
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
When attaching connector to ground rod, ground rod must be embossed with appropriate
PRECRIMP die. For connectors that must meet IEEE 837 requirements, UPRECRIMP-type
precrimp dies must be used for maximum clamping retention. No precrimp needed if using S1012,
P1011 or U1011 die sets.
These connectors cannot be installed with the 35 Series
E-12
Installation Data
Die
Index
No.
Ground Rod 
Dia.
1/2"
750, 35
Series
45 
Series
46 
Series
No.
of
Crimps
PRECRIMP Dies
UPRECRIMP12
5/8"
UPRECRIMP58
3/4"
UPRECRIMP34
U2CABT
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
COPPER CRIMPIT™ Type YGC
COPPPER CRIMPIT™
Type YGC
UL 467 Listed for direct burial in earth or concrete. Prefilled with
PENETROX™ E2 oxide inhibitor.
Catalog
Number
Copper Conductor
(Sol. & Str.)
H
L
Die Index
OUR840
MD6/MD7
Number
of Crimps
Run
Tap
YGC10C10
10 AWG
10 AWG
0.37
0.32
238
W238
W238
1
YGC8C8
8 AWG
8 AWG
0.46
0.52
162
W162
W162
2
YGC6C8
6 AWG
8 AWG
0.73
0.62
BG
XBG
WBG
2
YGC6C6
6 AWG
6 AWG
0.76
0.62
BG
XBG
WBG
2
YGC4C4
4 AWG
4 AWG
0.81
0.62
BG
XBG
WBG
2
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-13
Compression Grounding
HYGROUND® Compression System
HYTAP™ Type YSHG Double H-Tap Connector
HYTAP™ Type YSHG Double Figure H Connector
Type YSHG Double H-Tap grounding series is comprised of five connectors designed
to accommodate wire range sizes #14 through 500 kcmil, including ground rod sizes:
3/4”, 1”, and rebar sizes: #6, #7, #8 and #9. Prefilled with PENETROX™ E2 and strip
sealed.
Features & Benefits
•
•
UL467 Listed, suitable for direct burial in earth or concrete
Material is high conductivity copper extrusion to minimize resistance and
eliminate corrosion due to dissimilar metals
Grooves are prefilled with PENETROX™ E2 oxide inhibitor and individually
sealed to inhibit moisture and contaminants ensuring electrical integrity
•
Fig. 1
Catalog
Number
Fig.
#
YSHG4429
Fig. 2
Conductor Sizes
Fig. 3
Tooling (# of crimps)
Main
Tap 1
Tap 2
Tap 3
750 Series
46 Series
Index
Embossment
W
±.06
T
±.04
L
±.06
3
#9 & #8 Rebar,
1" [25] Ground Rod
250 - 2
—
—
—
PYFR (2)
KR
3.22
1.70
2.44
YSHG3931

2
#6 & #7 Rebar,
1" [25] Cu Clad Ground Rod,
3/4” Ground Rod
500 - 350 kcmil Copper
4/0 - 1/0
1-6
2 - 14
—
PYFR (2)
KR
2.97
1.50
2.34
YSHG3434
1
#6 Rebar,
3/4" [19] Ground Rod
400 - 250 kcmil Copper
400 - 4/0
—
—
U1104 (4)
P1104 (2)
 U1104 (4)
1104
2.43
1.15
2.44
YSHG3429
2
#6 Rebar,
3/4" [19] Ground Rod
400 - 4/0 kcmil Copper
3/0 - 1/0
1-4
8 - 14
U1104 (4)
P1104 (2)
 U1104 (4)
1104
2.23
1.31
2.44
 Not for use on 1″ steel ground rod
 Use PUADP1 adapter
E-14
www.burndy.com
1-800-346-4175 (US)
HYGROUND® Compression System
HYTAIL™ Type YGHR-C Ground Rod Tap Connector
Compression Grounding
HYTAIL™ Type YGHR-C
Ground Rod Tap Connector
High torque strength ground rod connectors. Accommodates a wide range of copper
conductors to ground rod. UL467 Listed. Acceptable for direct burial in earth or
concrete. Prefilled with PENETROX™ compound and strip sealed.
*
H
YGHR26C12
1.94
1/2" [12.70]
YGHR26C58
1.97
5/8" [15.90]
YGHR26C34
2.19
YGHR26C100

2.55
1" [25.40]
YGHR29C12
1.94
1/2" [12.70]
YGHR29C58
2.14
YGHR29C34
2.19
YGHR29C100

2.45
YGHR34C58
2.14
YGHR34C34 
2.44
YGHR34C100 
2.45
L
Commercial Copper
Cable Range
Nominal
Ground Rod
 Dia.
Catalog
Number
#2 Str. (0.29 Dia.) 2/0 Str. (0.42 Dia.)
0.88
750, 35
Series
—
3/4" [19.00]
5/8" [15.90]
#4/0 Str. (0.53 Dia.) 250 kcmil (0.58 Dia.)
Installation Tools, Die Set Catalog Number
(# of Crimps)
3/4" [19.00]
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
When attaching connector to ground rod, ground rod must be embossed with appropriate
PRECRIMP die. For connectors that must meet IEEE 837 requirements, UPRECRIMP-type
precrimp dies must be used for maximum clamping retention. No precrimp needed if using S1012,
P1011 or U1011 die sets.
These connectors cannot be installed with the 35 Series
NOTES:
The catalog numbers shown are for unplated copper connectors for use on copper clad or stainless
steel ground rod. To order electro-tin plated connectors for use on galvanized steel ground rod add
suffix “-TN” to the catalog number. The ground rod hole diameter is larger for galvanized steel ground
rod in the tin plated connector.
46 Series

S1012 (2)
PU998 (1)
S1011 (2)
S1012 (2)
PU998 (1)
U1011 (2)
PU998 (1)
P1011 (2)
PU998 (1)
S1012 (2)
PU998 (1)
S1011 (2)
S1012 (2)
PU998 (1)
1" [25.40]
300 kcmil (0.63 Dia.) 500 kcmil (0.81 Dia)
45 Series

5/8" [15.90]
3/4" [19.00]
S1012 (2)
PU998 (1)
1" [25.40]
S1011 (2)
Ground Rod
 Dia.
P1011 (2)
PRECRIMP Dies
1/2"
UPRECRIMP12
5/8"
UPRECRIMP58
3/4"
UPRECRIMP34
U2CABT
Complete die catalog numbers do not always appear on the connector, sometimes it is the die index.
*Please contact Customer Service for applications requiring IEEE-837 2014.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-15
Compression Grounding
HYGROUND® Compression System
HYTAIL™ Type YGHR-C Ground Rod Tap Connector
HYTAIL™ Type YGHR-C Ground Rod Connector
Type YGHR-C irreversible compression grounding connector is engineered
specifically for the Telecommunications Industry for (1, 2 or 3) #2 solid, tinned or
bare conductor taps. UL467 Listed. Acceptable for direct burial in earth or concrete.
BURNDY® has designed this connector to meet the stringent requirements of
OSHA, the National Electric Code (NEC), UL, and the Telecommunications Industry.
Performance and long life are this connector’s basic design guidelines.
Features & Benefits
•
•
•
•
•
•
Tap side: 1, 2, or 3 conductors; one connector style can be used for many
applications
Material is high conductivity wrought copper extrusion, identical to conductor
material, eliminating the possibility of corrosion due to dissimilar metals,
additional minimizes resistance and voltage drop
System engineered tooling has been designed to provide a reliable
dependable connection
Die index number embossed on connector after crimp completion facilitating
inspectability and ensure consistently reliable and dependable connections
Prefilled with PENETROX™ compound and individually sealed in clear
polyethylene sheet ensuring the electrical integrity of finished connection
by inhibiting moisture and contaminants from entering the contact area and
maintaining long-term high conductivity
UL 467 Listed, acceptable for direct burial or concrete embedded grounding
applications providing quality assurance to recognized industry NEC
standards from an independent party
TAP
Catalog Number
YGHR58C2W-3
Ground Rod 
Diameter
Tap Conductor

5/8"
#2 Sol Copper 1, 2, or 3
may be connected
Notes:
To order electro-tin plated connector for use on galvanized steel ground rod add suffix
“-TN” to the catalog number; The ground rod hole diameter is larger for galvanized steel
ground rod in the tin plated connector
Contact BURNDY for other ground rod diameters
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
When attaching connector to ground rod, ground rod must be embossed with appropriate
UPRECRIMP58 or U2CABT Precrimp dies for maximum clamping retention. No precrimp
needed if using P1011 or U1011 die sets.
The 35 Series can only use the PU998 die
Tap positions may be left void when fewer than (3) conductors are used
E-16
TAP
RUN
Installation Tools, Die Set Catalog Number
(# of Crimps)
750 Series
35 Series 
46 Series 
PU998 (1)
U1011 (2)
PU998 (1)
U1011 (2)
P998 (1)
P1011 (2)
Ground Rod
 Dia.
5/8"
RUN
AND
Die Index
998/1011
PRECRIMP Dies
UPRECRIMP58
U2CABT
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
HYLUG™ Type YGHA Heavy Duty Terminal
HYLUG™ Type YGHA
Heavy Duty Terminal
Heavy duty HYLUG™ irreversible compression terminals designed not only to carry
short circuit load, but to also withstand high mechanical stress. Each conductor
element has an inspection probe hole to ensure proper cable insertion. UL467
Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with
PENETROX™ compound and strip sealed.
IEEE-837
2014
Qualified!
Catalog
Number
Copper
Conductor
Size
Installation Tools, Die Set Catalog Number and
(# of Crimps)
35 Series, 750 Series,
45 Series , 46 Series 
B
C
L
T
YGHA2C-2N
2 AWG
U1CRT1 (1)
0.75
0.97
4.21
0.26
YGHA25-2N
1/0 AWG
U27RT (1)
0.83
0.91
4.60
0.19
YGHA26-2N
2/0 AWG
U28RT (1)
0.83
0.97
4.38
0.26
YGHA27-2N
3/0 AWG
U29RT (1)
1.18
1.08
4.94
0.29
YGHA28-2N
4/0 AWG
U30RT (2)
1.18
1.22
4.94
0.30
YGHA29-2N
250 kcmil
U31RT (2)
1.18
1.28
4.94
0.34
YGHA31-2N*
350 kcmil
U34RT (2)
1.18
1.62
5.00
0.43
YGHA34-2N
500 kcmil
U36RT (3)
1.48
1.72
5.42
0.40
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
* IEEE837 2002 Qualified
Add -TN suffix for tin plating
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-17
Compression Grounding
HYGROUND® Compression System
HYLUG™ Type YGA Terminal
HYLUG™ Type YGA Terminal
Irreversible compression HYLUG™ ground terminal specifically designed for
grounding applications. Each connector has an inspection probe hole to ensure
proper cable insertion. UL467 Listed. Acceptable for direct burial in earth or concrete.
UL486A Listed. Prefilled with PENETROX™ compound and strip sealed.
Fig.1
Fig.
#
Copper
Conductor
Size
(Sol. & Str.)
YGA8C-TC10
2
8 Sol./8 Str.
YGA8C-TC14
2
8 Sol./8 Str.
YGA8C-TC516
2
8 Sol./8 Str.
YGA8C-2N
1
8 Sol./8 Str.
YGA6C-TC10
2
6 Sol./6 Str.
YGA6C-TC14
2
6 Sol./6 Str.
YGA6C-TC516
2
6 Sol./6 Str.
YGA6C-2TC38E2G1
1
6 Sol./6 Str.
YGA6C-2N
1
6 Sol./6 Str.
YGA2C-2TC38
1
2 Sol./2 Str.
YGA2C-2N
1
2 Str.
YGA25-2N
1
1/0 Str.
YGA26-2N
1
2/0 Str.
YGA28-2N
1
4/0 Str.
YGA29-2N
YGA34-2N
1
1
250 kcmil
500 kcmil
Catalog Number
Installation Tools, Die Set Cat. No.
and (# of Crimps)
Stud
Size
B
C
L
T
E
U8CRT (2)
#10
0.81
0.41
1.57
0.08
—
U8CRT (2)
1/4
0.81
0.44
1.69
0.08
—
U8CRT (2)
5/16
0.81
0.51
1.75
0.06
—
U8CRT (2)
1/2
0.78
0.83
4.09
0.12
1.75
U5CRT (2)
#10
1.12
0.42
1.89
0.09
—
U5CRT (2)
1/4
1.12
0.45
2.02
0.08
—
U5CRT (2)
5/16
1.12
0.51
2.08
0.07
—
U5CRT (2)
3/8
1.12
0.58
3.42
0.06
0.75
U5CRT (2)
1/2
1.09
0.83
4.40
0.12
1.75
U2CRT (2)
3/8
1.25
0.60
3.48
0.12
1.00
U2CRT (2)
1/2
1.22
0.83
4.71
0.12
1.75
U25RT (2)
1/2
1.35
0.83
4.81
0.12
1.75
U26RT (2)
1/2
1.45
0.81
4.97
0.12
1.75
U28RT (2)
1/2
1.57
1.00
5.17
0.14
1.75
U29RT (2)
U34RT (4)
1/2
1/2
1.57
2.20
1.09
1.52
5.21
6.08
0.16
0.23
1.75
1.75
Mechanical
Hydraulic
MD7-34R or
OUR840
35 Series, 750 Series,
45 Series , 46 Series 
W8CVT (2)
X8CRT (2)
W8CVT (2)
X8CRT (2)
W8CVT (2)
X8CRT (2)
W8CVT (2)
X8CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W5CVT (2)
X5CRT (2)
W2CRT (2)
X2CRT (2)
W2CRT (2)
X2CRT (2)
W25VT (4)
X25RT (4)
W26VT (4)
X26RT (4)
W28VT (4)
X28RT (4)
W29VT (4)
W34VT (4)
Fig.2
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
E-18
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
GROUNDTAB for metal structure grounding (welding req’d)
GROUNDTAB for Metal Structure Grounding
(requires welding)
The BURNDY® GROUNDTAB offers a convenient attachment point for terminations
of ground wires to steel structures or steel supports. The tabs are easily welded to
steel, with two mounting pattern options available. The tabs are made of steel, 1/4”
thick, and can be used to attach 1-hole or 2-hole terminals. Compression terminals,
mechanical terminals, or SERVIT® Posts can be used to attach ground wires to steel
tabs. All connection options and necessary hardware are sold separately. Often used
when traditional connection methods are not practical, or when temporary grounds
are required. Common applications include large generators, mobile construction
site modules, housing structures built in permafrost areas, and in any metal structure
requiring a permanent or temporary ground option.
Features & Benefits
•
•
•
•
•
•
Convenient
Can be used to attach 1-hole or 2-hole terminals
1/4” thick steel
Easily welds to steel
Offers many connection options
Used when traditional options are not practical
GROUNDTAB with Type YGA HYGROUND®
compression terminal and hardware.
Right: Application image of
GROUNDTAB used with
terminals
Catalog
Number
L
Inches
C
Inches
T
Inches
N
Inches
No. of
Holes
Hole Size
(K)
Hole Spacing (E)
Inches
GROUNDTAB1/2
6.00
2.00
1/4”
1.50
2
1/2”
1.75
GROUNDTAB3/8
6.00
2.00
1/4”
1.50
2
3/8”
1.00
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-19
Compression Grounding
HYGROUND® Compression System
HYLINK™ Type YGHS Heavy Duty Splice
HYLINK™ Type YGHS
Heavy Duty Splice
Heavy duty HYLINK™ ground splice designed not only to carry short circuit load,
but to also withstand high mechanical stress. Each conductor element has an
inspection probe hole and a center stop to ensure proper cable insertion. UL467
Listed. Acceptable for direct burial in earth or concrete. UL486A Listed. Prefilled with
PENETROX™ compound and strip sealed.
IEEE-837
2014
Qualified!
KNURLED
CENTER
RINGS
STOP
INSPECTION PROBE HOLES
Catalog
Number
Copper
Conductor
Size
Installation Tools, Die Set Catalog Number and
(# of Crimps)
35 Series, 750 Series, 45 Series , 46 Series 
B
L
YGHS2C
2 AWG
U1CRT1 (1)
0.75
1.73
YGHS25
1/0 AWG
U27RT (1)
0.83
1.89
YGHS26
2/0 AWG
U28RT (1)
0.83
1.89
YGHS27
3/0 AWG
U29RT (1)
1.18
2.59
YGHS28
4/0 AWG
U30RT (2)
1.18
2.59
YGHS29
250 kcmil
U31RT (2)
1.18
2.59
YGHS31*
350 kcmil
U34RT (2)
1.18
2.59
YGHS34
500 kcmil
U36RT (3)
1.48
3.19
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
* IEEE837 2002 Qualified
E-20
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
HYLINK™ Type YGS Splice
HYLINK™ Type YGS Splice
Irreversible compression HYLINK™ ground splices specifically designed for
grounding applications. Each conductor element has an inspection probe hole and
a center stop to ensure proper cable insertion. UL467 Listed. Acceptable for direct
burial in earth or concrete. UL486A Listed. Prefilled with PENETROX™ E compound
and strip sealed.
Installation Tools, Die Set Catalog Number and (# of Crimps)
Mechanical
Hydraulic
Y1MRTC
MD734R
OUR840
35 Series, 750 Series,
45 Series ,
46 Series 
8 Sol./Str.
Red (2)
W8CRT, W8CVT
X8CRT
YGS6C
6 Sol./Str.
Blue (2)
W5CRT, W5CVT
YGS2C
2 Sol./Str.
Brown (4)
YGS25
1/0 Sol./Str.
YGS26
Catalog
Number
Copper
Conductor Size
YGS8C
B
L
U8CRT (2)
0.78
1.75
X5CRT
U6CRT (2)
1.09
2.38
W2CVT (2)
X2CVT (2)
U2CRT (2)
1.22
2.67
—
W25VT (4)
X25RT (4)
U25RT (2)
1.35
2.97
2/0 Str.
—
W26VT (4)
X26RT (4)
U26RT (2)
1.45
3.13
YGS28
4/0 Str.
—
W28VT (4)
X28RT (4)
U28RT (2)
1.57
3.37
YGS29
250 kcmil
—
W29VT (4)
—
U29RT (2)
1.57
3.37
YGS34
500 kcmil
—
W34VT (4)
—
U34RT (4)
2.20
4.63
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-21
Compression Grounding
HYGROUND® Compression System
Type YGF Grounding Plate
Type YGF Grounding Plate
The irreversible compression ground plate is designed to withstand the rigors of
concrete construction. The ground plates are made of high strength, high-conductivity
cast copper alloy body with a pure wrought copper compression element. In addition
to the tapped NEMA size holes and spacing on the face, the plate comes with a
tapped hole on the underside for ease of positioning prior to pouring the concrete.
UL467 Listed. Acceptable for direct burial in earth or concrete. Prefilled with
PENETROX™ compound and strip sealed.
*
Fig. 1
NOTES:
1 This tapped hole may be used to position the grounding
plate on a threaded rod prior to placement of the concrete. 3/816 thread with 1.00 EFF. Thread is standard. If other thread is
required, add appropriate suffix code to catalog number. -50
(1/2-13, .94 EFF. Thread), -62 (5/8-11, .94 EFF. Thread) and -75
(3/4-10, .81 EFF. Thread) Example: YGF34-4N-50 is YGF34-4N
with 1/2-13 Thread
2 Plastic plugs are provided to keep dirt out of the threaded
holes until the attachment of grounding terminals
Fig. 2
Catalog
Number
Fig.
#
C
YGF29-2N
1
2.00
3.25
3.62
5.78
1.31
2.00
YGF29-4N
2
3.25
3.25
3.62
5.78
1.31
YGF34-2N 
1
2.00
3.25
4.62
5.40
YGF34-4N 
2
3.75
3.75
4.62
5.90
D
H
L
T
Y
Copper
Conductor
Range
Tapped Holes
Installation Tools, Die Set Cat. No.,
and (# of Crimps)
Size
Hole
Centers
35 Series,
750 Series
45
Series

46
Series

2 AWG-250
kcmil
1/2 - 13
1-3/4
U997 (1)
U997 (1)
U997 (1)
2.00
2 AWG-250
kcmil
1/2 - 13
1-3/4
U997 (1)
U997 (1)
U997 (1)
1.31
2.19
250 kcmil-500
kcmil
1/2 - 13
1-3/4
U1011 (3)
S1011 (2) P1011 (2)
1.31
2.19
250 kcmil-500
kcmil
1/2 - 13
1-3/4
U1011 (3)
S1011 (2) P1011 (2)
 45 Series tools require PT6515 adapter to use "U" or "PU" die
 46 Series tools require PUADP1 adapter to use "U" or "PU" die
 These connectors can only be installed using the 750, 45, or 46 series of tools.
*Please contact Customer Service for applications requiring IEEE-837 2014.
E-22
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
GROUNDLINK™ Type YGIB for Structural Steel Beam
GROUNDLINK™ Type YGIB for
Structural steel angled or parallel beam
An irreversible compression ground connection which allows
attachment to a structural steel standard (angled) or wide
flange (parallel) beam. Installed with a required 5-piece die
set, Catalog PIBEAMKIT or UIBEAMKIT. Die index 1105.
GROUNDLINK™ connectors are made of high-conductivity
wrought copper and come pre-filled with PENETROX™
E compound and strip sealed. Order terminal mounting
hardware separately.
NOTES:
Terminal connector to be ordered separately. When I-beam
connector is used with type YGHA terminal, the connection
meets IEEE 837. YGA-2N, YA-2N and other BURNDY®
2-hole NEMA copper terminals are suitable.
*
Order TMHG Terminal Mounting Hardware Kit separately.
Kit consists of 2 studs, 2 flat washers, 2 lockwashers and
2 hex nuts.
Connector shipped with thread protection studs only. Order TMHG kits separately.
Using the 1/4 hex key wrench, screw the stud into the
connector until stud bottoms out in connector. Install a YGHA
terminal, flat washer, lockwasher and hex nut onto stud.
Tighten and torque to 480 pound-inches.
1.84 In. Minimum flange depth.
3.06 In. Minimum flange width.
Dimensions shown in i-Beam Flange Thickness column
reflect the minimum dimensions required on a beam to
property install the i-Beam connector.
To correctly determine the appropriate YGIB connector to
use based on flange thickness, order either YGIBGAUGE1
or YGIBKIT1 (KIT1 contains WIREMIKE).
46 Series
use PIBEAMKIT
750 Series
use UIBEAMKIT
Fig. 1
Fig. 2
Standard Beams
(Flange Angled) use YGIBS
2 Hole NEMA
Spacing
*Please contact Customer Service for applications requiring
IEEE-837 2014.
“T” Ref. Maximum
Terminal Pad
Thickness
Wide Flange Beams
(Flange Parallel) use YGIBW
TERMINAL MOUNTING HARDWARE
Catalog Number
“T”
TMHG42
0.42
TMHG92
0.92
NOTE: Use TMHG-92 to double stack lugs.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-23
Compression Grounding
HYGROUND® Compression System
GROUNDLINK™ Type YGIB for Structural Steel Beam
GROUNDLINK™ Type YGIB (Continued)
Catalog Number
Copper Conductor
Size
Fig.
#
L
J
YGIBS28-338-2N
2 AWG-4/0 AWG
1
3.00
1/2-13
YGIBW28-338-2N
2 AWG-4/0 AWG
2
3.00
1/2-13
YGIBS34-338-2N
250 kcmil-500 kcmil
1
6.00
1/2-13
YGIBW34-338-2N
250 kcmil-500 kcmil
2
6.00
1/2-13
YGIBS28-400-2N
2 AWG-4/0 AWG
1
3.00
1/2-13
YGIBW28-400-2N
2 AWG-4/0 AWG
2
3.00
1/2-13
YGIBS34-400-2N
250 kcmil-500 kcmil
1
6.00
1/2-13
YGIBW34-400-2N
250 kcmil-500 kcmil
2
6.00
1/2-13
YGIBS28-462-2N
2 AWG-4/0 AWG
1
3.00
1/2-13
YGIBW28-462-2N
2 AWG-4/0 AWG
2
3.00
1/2-13
YGIBS34-462-2N
250 kcmil-500 kcmil
1
6.00
1/2-13
YGIBW34-462-2N
250 kcmil-500 kcmil
2
6.00
1/2-13
YGIBS28-550-2N
2 AWG-4/0 AWG
1
3.00
1/2-13
YGIBW28-550-2N
2 AWG-4/0 AWG
2
3.00
1/2-13
YGIBS34-550-2N
250 kcmil-500 kcmil
1
6.00
1/2-13
YGIBW34-550-2N
250 kcmil-500 kcmil
2
6.00
1/2-13
YGIBS28-613-2N
2 AWG-4/0 AWG
1
3.00
1/2-13
YGIBW28-613-2N
2 AWG-4/0 AWG
2
3.00
1/2-13
YGIBW34-613-2N
250 kcmil-500 kcmil
2
6.00
1/2-13
YGIBS28-675-2N
2 AWG-4/0 AWG
1
3.00
1/2-13
YGIBW28-675-2N
2 AWG-4/0 AWG
2
3.00
1/2-13
YGIBS34-675-2N
250 kcmil-500 kcmil
1
6.00
1/2-13
YGIBW34-675-2N
250 kcmil-500 kcmil
2
6.00
1/2-13
YGIBW28-750-2N
2 AWG-4/0 AWG
3
3.00
1/2-13
0.690" - 0.750"
YGIBW28-1000-2N
2 AWG-4/0 AWG
3
3.00
1/2-13
1.000" -1.060"
E-24
Suggested Terminals
I-Beam Flange
Thickness
Copper Conductor
Terminal
0.250" - 0.338"
#2 Str. AWG
1/0 Str. AWG
2/0 Str. AWG
4/0 Str. AWG
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
250 kcmil
YGHA29-2N
500 kcmil
YGHA34-2N
#2 Str. AWG
1/0 Str. AWG
2/0 Str. AWG
4/0 Str. AWG
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
250 kcmil
YGHA29-2N
500 kcmil
YGHA34-2N
#2 Str. AWG
1/0 Str. AWG
2/0 Str. AWG
4/0 Str. AWG
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
0.34
0.40
0.26
0.19
0.26
0.30
250 kcmil
YGHA29-2N
0.34
0.40
500 kcmil
YGHA34-2N
#2 Str. AWG
1/0 Str. AWG
2/0 Str. AWG
4/0 Str. AWG
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
250 kcmil
YGHA29-2N
0.34
0.40
0.26
0.19
0.26
0.30
0.34
0.40
500 kcmil
YGHA34-2N
#2 Str. AWG
1/0 Str. AWG
2/0 Str. AWG
4/0 Str. AWG
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
500 kcmil
YGHA34-2N
#2 Str. AWG
1/0 Str. AWG
2/0 Str. AWG
4/0 Str. AWG
250 kcmil
500 kcmil
YGHA2C-2N
YGHA25-2N
YGHA26-2N
YGHA28-2N
500 kcmil
YGHA34-2N
4/0 Str. AWG
2/0 Str. AWG
4/0 Str. AWG
YGHA28-2N
YGHA2C-2N
YGHA28-2N
0.338" - 0.400"
0.400" - 0.462"
0.462" - 0.550"
0.550" - 0.613"
0.613" - 0.675"
YGHA29-2N
T
0.26
0.19
0.26
0.30
0.34
0.40
0.34
0.40
0.26
0.19
0.26
0.30
0.34
0.40
0.34
0.40
0.26
0.19
0.26
0.30
0.34
0.40
0.26
0.19
0.26
0.30
0.34
0.40
0.34
0.40
0.30
0.26
0.30
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
VERSITAIL™ Structural Steel Grounding Connector
VERSITAIL™ Type GSTUD-HY
Structural Steel Grounding Connector
INSTALLATION
1.
2.
Weld the VERSITAIL™ to the steel member
Select the proper connector for your specific application
FOR COMPRESSION CONNECTORS
Select the proper HYGROUND® Type YGHP connector. Clean the conductor, join the
VERSITAIL™ and the grounding conductor together with the recommended tool and
die set, then crimp the connector over the knurled area of the VERSITAIL™ connector.
FOR MECHANICAL CONNECTORS
Select the properly sized BURNDY® mechanical connector. Clean the conductor,
apply PENETROX™ E oxide inhibiting compound on the contact area for increased
effectiveness and service life. Put the connector over the knurled area of the
VERSITAIL™ connector and apply the recommended torque value for correct
installation.
(FLATTENING
RESULTANT)
T
45°
Features & Benefits
•
•
•
•
•
•
•
•
•
•
•
The VERSITAIL™ may be welded to steel surfaces quickly and easily with
normal construction equipment
The VERSITAIL™ eliminates costly disk grinding and the need to expose
virgin metal, the welding process burns through the oxidation and “scale” to
establish excellend electrical grounding continuity
The VERSITAIL™ may be installed by the welder in the field or at the steel
fabricator based on customer preference
The VERSITAIL™ pure copper coating over low carbon, hot rolled steel is
compatible with standard welding processes, no toxic gasses are generated
The VERSITAIL™ has a knurled surface, copper plated and specifically
designed to ensure excellent mechanical gripping and electrical integrity
for BURNDY® compression and mechanical connectors in all grounding
qpplications
The VERSITAIL™ may be installed in all weather conditions, eliminating costly
construction delays
Low installation cost
No drilling
No cleaning
No special preparation
Low carbon, hot rolled steel
1.25
[32]
TYPICAL
LETTERING
L
A (STOCK
Dia.)
KNURLED
END
2.19
[56]
B (Dia. OVER KNURL)
Catalog Number
Nom Rod Size
A
B
L
T
Electrical Equivalent Copper Conductor
Size (AWG)*
GSTUD14HY
1/4"
0.25
0.26
4.81
0.19
#6
GSTUD38HY
3/8"
0.38
0.39
5.81
0.25
#3
GSTUD916HY
9/16”
0.56
0.57
5.68
0.38
1/0
GSTUD34HY
3/4"
0.75
0.76
5.81
0.51
4/0
* This is the equivalent rating for continuous service.
Large conductors may be connected using both compression
and bolted connectors in potential ground fault applications.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-25
Compression Grounding
HYGROUND® Compression System
Types YGT, YTTAG, Static Grounding Receptacles
Types YGT, YTTAG
Static Grounding Receptacles
The types YGT and YTTAG static grounding receptacles are designed for static
grounding of equipment. The receptacle is connector to the ground grid with
HYGROUND® compression connectors and finished flush with surface to provide a
permanent, corrosion proof, grounding point.
Type YGT
Static Grounding Receptacle
with Cover
Type YTTAG Combination
Static Grounding Receptacle
and Aircraft Tie Down Bar
Fig. 1
Catalog
Number
Fig. #
YGT275
1
YTTAG388
2
Fig. 2
HYGROUND®
Connector
Select suitable YGHR, YGHP or YGLR
for 3/4" ground rod and sized to ground
conductor.
H
D
Y Dia
Z Dia
TD
5.50
2.75
0.75
0.56
-
6.50
4.75
0.75
0.56
4.30
NOTES:
Install YGHR, YGHP or YGLR on Hub Y. Hub Z is inserted
into 1/2" rigid conduit. The conduit is driven into the earth
to provide support and provide correct level of receptacle
prior to cement pour.
E-26
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
HYGROUND® Compression System
Type YG-B Connector for Structural Steel or Bus Bar
Type YG-B Connector
for Structural Steel or Bus Bar
The BURNDY® YG-B series of compression connectors are
ideally suited for bus bar, cell tower structures, structural
steel, and steel infrastructure such as equipment supports,
steel railings and ladders.
These high conductivity copper connectors allow attachment
of a ground conductor to structural steel, rail or bus bar, with
just one crimp using a BURNDY® 750-style HYPRESS™
head. The exclusive design allows the user to attach tap
conductor(s) to 1/8” to 9/16” thick rail, bus bar, or flat steel.
Fig. 1
Fig. 2
Most connectors are suitable for 1 or 2 conductors for
power or grounding and bonding applications. Prefilled with
PENETROX™ compound with the addition of a grit material
and strip sealed.
Fig. 3
Catalog
Number
Figure #
Steel / Bar
Thickness
Tap Conductor(s) Accommodated
Tooling
Installation
Die
# of Crimps
YG14B2TC2C6C 
1
1/4”
#2 Sol. and/or Str. Copper
#6 Sol. and/or Str. Copper
750 Series
U1105
1
YG14B2TC2C2C 
2
1/4”
#2 AWG - #2 AWG Copper
750 Series
U1105
1
YG14BTC28 
3
1/8” - 1/4”
4/0 AWG Str. to 1/0 AWG Str. Copper
750 Series
U1105
1
For Tin Plating add the -TP suffix.
 UL Listed, CSA Certified, Rated for Direct Burial; can accept 1 or 2 conductors
 U-shaped tap groove can only be used with #2 Solid wire; can accept 1 or 2 conductors; suitable for continuous uncut conductor applications
 cULus listed, Rated for Direct Burial; can accept only 1 conductor
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-27
Compression Grounding
HYGROUND® Compression System
HammerTap Ground Rod Clamp
HammerTap Ground Rod Clamp
The Burndy HammerTap offers an irreversible ground rod connection. This durable
design is UL 467 listed for wire to ground rod. No special tools or training are needed
for installation. The connection can be made easily using just a hammer.
Features and Benefits:
•
•
•
•
•
E-28
Irreversible connection option without having to weld and does not require special tooling
Minimal training required
Provides a visual verification that the connection is safely installed correctly
Fast, easy, and safe connections that can be made in any environment using just a hammer
Can be used as a termination or a “T” (pass-through) ground rod connection
Catalog Number
Ground Rod Size
Wire Range Accommodated
Number of Conductors
HT6C58
5/8”
#6 Solid - #4 Solid
1
HT2C58
5/8”
#4 Stranded - #2 Stranded
1
www.burndy.com
1-800-346-4175 (US)
Compression Grounding
Compression Solution for Flexible Bus Bar Applications
Type BFB Terminal Lugs
Type BFB
Industry-exclusive Compression Solution
for Flexible Bus Bar Applications.
The BFB terminals lugs are an innovative compression solution for connecting the ends
of flexible bus bar. Offering a faster, safer, and cleaner alternative to methods used today,
these lugs are compatible with most sizes of flexible bus bar. Installed with the 750 Series
of 12-ton crimp tools with specifically designed UBFB-style dies.
Typically used in panel boards, switchboards, transformers and similar applications,
flexible bus bar is gaining popularity. After the flexible bus bar has been shaped and
customized for the application at hand, it must be connected to the structure. Typical
installation methods rely on drilling (time consuming with a risk of inaccuracy of customized
stud holes), punching (which can distort the shape of the conductor), and welding (can be
hazardous and requires specific training). Utilizing the new BFB terminals lugs requires No
Drilling, No Punching, and No Welding for proper, inspectable installation.
Features & Benefits
•
•
•
•
•
•
•
Industry Exclusive! Only offered by BURNDY®
Eliminates the need to drill through copper sheets, ensuring a cleaner, faster
installation
Full inspectability with the BURNDY® Engineered System
1-hole and 2-hole options available to accommodate spacing requirements
Most flexible bus bar sizes accommodated
Locator lines on terminals provide for accurate and consistent crimping
UL Recognized to UL67 for Panelboard Equipment
Figure 1
Figure 2
Flex Bar Accommodation
Stud Size
A Dimension
(in)
Die Catalog Number
with 750 Series
tooling only
(# Crimps)
1
1/2”
—
UBFB2024 (2)
8X20X1 - 10X20X1
1
1/2”
—
UBFB2024 (2)
1
4X24X1 - 6X24X1
1
1/2”
—
UBFB2024 (2)
BFB1024T12
1
8X24X1 - 10X24X1
1
1/2”
—
UBFB2024 (2)
BFB632T12
1
4X32X1 - 6X32X1
1
1/2”
—
UBFB1 (2)
BFB1032T12
1
8X32X1 - 10X32X1
1
1/2”
—
UBFB1 (2)
BFB640T58
1
4X40X1 - 6X40X1
1
5/8”
—
UBFB1 (3)
BFB1040T58
1
8X40X1 - 10X40X1
1
5/8”
—
UBFB1 (3)
BFB650T58
1
4X50X1 - 6X50X1
1
5/8”
—
UBFB1 (3)
BFB1050T58
1
8X50X1 - 10X50X1
1
5/8”
—
UBFB1 (3)
BFB6402TH38E26
2
4X40X1 - 6X40X1
2
3/8”
0.97
UBFB1 (3)
BFB10402TH38E26
2
8X40X1 - 10X32X1
2
3/8”
0.97
UBFB1 (3)
BFB10402TH38E27
2
8X40X1 - 10X32X1
2
3/8”
0.89
UBFB1 (3)
BFB6502TH38E26
2
4X50X1 - 6X50X1
2
3/8”
0.97
UBFB1 (3)
BFB10502TH38E26
2
8X50X1 - 10X50X1
2
3/8”
0.97
UBFB1 (3)
BFB10502TH38E27
2
8X50X1 - 10X50X1
2
3/8”
0.89
UBFB1 (3)
Catalog
Number
Figure
# sheets x
sheet width (mm) x
thickness (mm)
# holes
BFB620T12
1
4X20X1 - 6X20X1
BFB1020T12
1
BFB624T12
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-29
Mechanical Grounding
Mechanical Grounding
Table of Contents
Mechancial Grounding Connectors Overview............................................................E-31
Types KC, K2C SERVIT POST™ Connectors (cable to flat)...........................................E-31
Type KCKF Bulkhead Ground Connector...........................................................................E-32
Types KC-J12, EQC632C1 Transformer Ground Connectors........................................E-33
SERVIT® Type KS Split Bolt Connectors.............................................................................E-33
Type GRC High Strength Ground Rod Clamp for Copper Cable to Rod.......................E-34
Type GCRT1/0 Ground Clamp Range Taking up to 1/0....................................................E-34
Type GRL Light Duty Economical Ground Rod Clamp....................................................E-34
Type GKA Connector for Copper..........................................................................................E-35
Type KPB Connector for Copper...........................................................................................E-35
QIKLUG™ Types CL50-1, CL50-1TN Copper Lay-in Connectors.................................E-36
QIKLUG™ Type CL Copper Lay-in Connectors................................................................E-36
The CONSTRICTOR® Type GCS-HEX Ground Connector to Steel............................E-37
Types GCSYA-WEEB, GCS2YA Tower Ground Clamps................................................E-38
Type GAR for Parallel or 90° Copper Cable Connection to Rod or Pipe.......................E-39
Types GAR-BU, GAR3902 Ground Connectors...............................................................E-42
Type GAR-TC Water Pipe Ground Connector....................................................................E-43
Type GD Two Copper Cables to Rod or Tube....................................................................E-44
Type GP Two Copper Cables to Rod, Pipe, or Column....................................................E-45
Type GK Three Copper Cables to Rod or Pipe..................................................................E-46
Type GG Ground Connector for Copper Bar, Strap, Braid, Cable to Rod or Tube.......E-47
Type FFG Fence Fabric Ground Clamps.............................................................................E-48
Type GA-H Copper Cable to “H” Beam or Square Fence Post.......................................E-49
Type GA-H30SS Copper Cable to Square Fence Post....................................................E-50
Festoon Grounding System Kits............................................................................................E-50
Type GQ Ground Connector for Copper Cable to Tube...................................................E-52
Type GX Ground Connector for Copper Cables................................................................E-52
CPI Ground Grid Connectors.................................................................................................E-53
Water Pipe Grounding; Miscellaneous Cast Bronze Clamps...........................................E-55
Type GC-A Dual Rated Ground Clamp for Copper and Aluminum................................E-60
BONDIT® Intersystem Bonding Connector Type BDT
(House or Meter Socket Mounted)......................................................................................E-61
BONDIT® Intersystem Bonding Connector Type BDTIBB (Wall Mount).......................E-62
HandyBug™ Type SB Connectors (tap, splice or terminate)...........................................E-63
Type BWB680 Series Pool Water Bonding Kits.................................................................E-64
BARTAP™ Type QGFL Copper Cable to Flat Bar or Pad...............................................E-65
Type GNAH Grounding Terminal..........................................................................................E-65
Types J, RGC Mechanical Rail Connectors........................................................................E-66
CPI Running Rail Connectors................................................................................................E-67
CPI Contact Rail Connectors.................................................................................................E-68
CPI 2000 kcmil Cathode Connector.....................................................................................E-69
CPI Single Cable Support Spring Rail Clips........................................................................E-70
Types GB, GBM Ground Connector Copper Cable to Bar..............................................E-71
Types GC, GCM Ground Connector Two Copper Cables to Bar...................................E-71
Type GL Ground Connector Two Copper Cables to Bar..................................................E-72
Type GZ Ground Connector Copper Cable to Bar.............................................................E-72
Type GIE-G Heavy Duty Construction Ground Connector for Vehicle Grounding......E-73
Type BSD Static Discharge Reels.........................................................................................E-74
Type BSDCCEE Static Discharge "C" Clamp....................................................................E-75
STUDBUG™ Type GCB63T13G1 for Static Grounding Applications...........................E-75
Type GSC75 All-in-one Ball & Socket Design with NEMA Pad.......................................E-76
Type GSC63 Ground Ball Stud with 90° NEMA Pad........................................................E-76
Type GC-CT Cable Tray Ground Clamp.............................................................................E-77
Type BTCGC Clamp for Aluminum or Steel Cable Tray...................................................E-77
SUPER-CLAMP™ Type GXP1828RF Raised Floor/Rebar Ground Connector........E-78
UNIGROUND™ Type GRF Raised Floor Grounding Connector...................................E-79
Types GP-G1, GP-RT Raised Floor Grounding Clamps..................................................E-80
Flexible Copper Braid Jumper
General Information...............................................................................................................E-81
Current Carrying Capacity....................................................................................................E-81
Bulk Braid.................................................................................................................................E-81
Custom Designs and Custom Variations...........................................................................E-82
Type B 1-Hole Ferrule End...................................................................................................E-83
Type B 2-Hole Ferrule End...................................................................................................E-84
Type BB-ML-TN 1-Hole Ferrule End..................................................................................E-86
Type BB-LT 1-Hole Connector End....................................................................................E-88
Types CCY, B-B Covered Jumpers....................................................................................E-89
Type BB-SS Stainless Steel Braid......................................................................................E-90
Type B Undrilled Ferrules.....................................................................................................E-91
Type B-4N 4-Hole NEMA....................................................................................................E-92
Cable Tray Bonding Straps..................................................................................................E-94
Type BGRK Grounding Kits...................................................................................................E-95
Type BBB Copper Bus Bar.....................................................................................................E-99
Bus or Ground Bars
Copper, Tinned Copper, and Stainless Steel....................................................................E-101
Types CB, TCB, SSB............................................................................................................E-102
Type CB (Pattern S) 2" Telecom Bus or Ground Bar......................................................E-105
Type CB (Pattern S) 4" Telecom Bus or Ground Bar......................................................E-106
Type CB (Pattern Y) NEMA Hole Pattern Bus or Ground Bar......................................E-107
Type CB (FAA-Suffix) FAA Ground Plate Options..........................................................E-108
Type CB (Patterns J and M) Ground Bar...........................................................................E-109
Type CB (Pattern P) Ground Bar........................................................................................E-110
Standoff Insulators (Red)......................................................................................................E-110
Mounting Brackets.................................................................................................................E-110
Perimeter Bar............................................................................................................................E-111
Perimeter Bus Bars, NN and NH Patterns........................................................................E-112
GRIDMAX® Grounding Personnel Safety Mats.................................................................E-113
Most frequently ordered catalog numbers are highlighted in BLUE
E-30
www.burndy.com
1-800-346-4175 (US)
Mechanical Grounding
Mechanical Grounding Connector Overview
SERVIT POST™ Connectors Type KC, K2C
Mechanical Grounding Connectors Overview
More than 60 years of technological innovation has made BURNDY® mechanical grounding connectors one of the most widely used and highly respected lines in the industry.
There is virtually no grounding application challenge that this diversified line cannot help solve.
All BURNDY mechanical grounding connectors have been designed for easy installation and outstanding durability. Only the finest high copper alloys are used in their manufacture,
ensuring top performance under the most extreme environmental conditions.
Types KC, K2C SERVIT POST™ Connectors
KC
for copper cable to flat
SERVIT POST™ connectors are used to ground one or two cables to steel structures,
fence posts, and transformers amongst other things. Also these connectors can be
used to tap one or two cables from bus bar. One-wrench installation.
•
UL467 Listed for the US and Canadian markets.
KC - 1 wire
TYPE KC
One Wire
KC15
KC15B1
KC17
KC17B1
KC20
KC20B1
KC22
KC22B1
KC23
KC23B1
KC25
KC25B1
KC26
KC26B1
KC28
KC28B1
—
KC31
KC31B1
KC34
KC34B1
TYPE K2C
One or Two Wires
K2C15
K2C15B1
K2C17
K2C17B1
K2C20
K2C20B1
K2C22
K2C22B1
K2C23
K2C23B1
K2C25
K2C25B1
K2C26
K2C26B1
K2C28
K2C28B1
K2C28G3
K2C31
K2C31B1
K2C34
K2C34B1
K2C - 1 to 2 wires
Stranded
Solid
12 AWG-9 AWG
12 AWG-9 AWG
10 AWG-7 AWG
10 AWG-7 AWG
10 AWG-5 AWG
10 AWG-5 AWG
10 AWG-3 AWG
10 AWG-3 AWG
8 AWG-2 AWG
8 AWG-2 AWG
2 AWG-1/0 AWG
2 AWG-1/0 AWG
2 AWG-2/0 AWG
2 AWG-2/0 AWG
1 AWG-4/0 AWG
1 AWG-4/0 AWG
1 AWG-4/0 AWG
1 AWG-350 kcmil
1 AWG-350 kcmil
3/0 AWG-500 kcmil
3/0 AWG-500 kcmil
12 AWG-8 AWG
12 AWG-8 AWG
10 AWG-6 AWG
10 AWG-6 AWG
10 AWG-4 AWG
10 AWG-4 AWG
10 AWG-2 AWG
10 AWG-2 AWG
10 AWG-1 AWG
10 AWG-1 AWG
2 AWG-2/0 AWG
2 AWG-2/0 AWG
2 AWG-3/0 AWG
2 AWG-3/0 AWG
1 AWG-4/0 AWG
1 AWG-4/0 AWG
1 AWG-4/0 AWG
N/A
N/A
N/A
N/A
Stud
Diameter
1/4-20
1/4-20
1/4-20
1/4-20
5/16-18
5/16-18
3/8-16
3/8-16
3/8-16
3/8-16
1/2-13
1/2-13
1/2-13
1/2-13
5/8-11
5/8-11
1/2-13
5/8-11
5/8-11
3/4-10
3/4-10
B
CFx
CFy
D
H
HH
3/8
7/8
3/8
7/8
13/32
27/32
15/32
31/32
15/32
31/32
9/16
1-1/16
17/32
1-1/16
3/4
1-1/4
1-1/4
3/4
1-1/4
1
1-1/2
1/2
1/2
5/8
5/8
11/16
11/16
3/4
3/4
13/16
13/16
15/16
15/16
1
1
1-1/2
1-1/2
1-1/2
1-11/16
1-11/16
2
2
3/8
3/8
7/16
7/16
1/2
1/2
5/8
5/8
5/8
5/8
3/4
3/4
7/8
7/8
1-3/16
1-3/16
1-3/16
1-3/8
1-3/8
1-5/8
1-5/8
1/2
1
1/2
1
5/8
1
5/8
1-1/8
5/8
1-1/8
3/4
1-1/4
3/4
1-1/4
1
1-1/2
1-1/2
1
1-1/2
1-1/4
1-3/4
5/8
5/8
7/8
7/8
7/8
7/8
1
1
1
1
1-1/8
1-1/8
1-3/8
1-3/8
1-3/4
1-3/4
1-3/4
2-1/4
2-1/4
2-3/8
2-3/8
7/8
7/8
1
1
1-1/8
1-1/8
1-1/4
1-1/4
1-3/8
1-3/8
1-5/8
1-5/8
1-7/8
1-7/8
2-1/4
2-1/4
2-1/4
2-7/8
2-7/8
3-1/4
3-1/4
Note:
Use KF or K2F designation for female SERVIT POST™
Add suffix -NSP to catalog numbers to have connector supplied with split lockwasher and nut
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-31
Mechanical Grounding
Bulkhead Ground Connector
Type KCKF
Type KCKF
Bulkhead Ground Connector
The “Bulkhead” connector is designed to allow a ground wire to be connected from the
inside of a box or enclosure to the outside of a box or enclosure.
This new connector is supplied in kit form with a male SERVIT POST™, female
SERVIT®, (2) stainless steel washers, split lock washer and sealing washer.
The available “Application Guideline” document helps describe the application with
visuals and installation examples.
Features & Benefits
•
•
•
•
•
•
•
•
Provides an easy way to connect ground wires “through” an enclosure wall
Includes Male SERVIT POST™, Female SERVIT®, (2) Stainless Steel
Washers, Split Lock Washer, Sealing Washer
Split Lock Washer allows adjustment of conductor orientation
Made of Silicon Bronze material (connectors) and Stainless Steel
Hardware, Sealing Washer
Meets NEMA 4X requirements when installed correctly
Application Guideline document available
Industry-proven split bolt/SERVIT POST™ technology
UL467 Listed for the US and Canadian Markets
Qty Description
1
1
Male Servit Post
2
1
Stainless Steel Split Lock
Washer*
3
2
Stainless Steel Flat Washer*
4
1
Sealing Washer*
5
1
Female SERVIT®
*One flat washer and sealing washer to be
installed on outside of box or, where applicable,
to side of wall exposed to atmospheric or
contaminated conditions. Remaining hardware to
be mounted to opposite side of the wall as shown.
ACCOMMODATES
AWG
METRIC
Catalog
Number
STRANDED
SOLID
STRANDED
KCKF23
#8 (.146) - #2 (.292)
#10 (.102) - #1 (.289)
10mm (4.1) - 35mm (6.5)
275 [31.1]
7/16
KCKF25
#2 (.292) - 1/0 (.373)
#2 (.258) - 2/0 (.365)
35mm2 (6.5) - 50mm2 (9.3)
385 [43.5]
9/16
KCKF28
#1 (.332) - 4/0 (.528)
#1 (.289) - 4/0 (.460)
50mm2 (9.3) - 95mm2 (12.8)
500 [56.5]
11/16
2
NUT TORQUE
IN-LBS [N-M]
2
MAX. THRU HOLE
Notes:
Dimensions in () are cable diameters.
Diameters of AWG wires are in inches.
Diameters for metric wires are given in mm.
E-32
www.burndy.com
1-800-346-4175 (US)
Mechanical Grounding
Transformer Ground Connectors Types KC-J12, EQC632C1
Type KS SERVIT® Split Bolt Connectors for Copper
Types KC-J12, EQC632C1
Transformer Ground Connectors for Copper
Equipment grounding connection point that installs within an equipment ground nut.
Fits all standard EEI-NEMA distribution transformers as tank grounding terminal.
EQC632C1
KC
Catalog Number
Ranges
Stud Size
KC22J12T13
8 Sol. - 2 Sol.
1/2"-13
KC26
2 Sol. - 2/0 Str.
1/2"-13
KC34J12T13
3/0 - 500 Str.
1/2"-13
EQC632C1
8 Sol. - 2 Str.
1/2"-13
EQC632C1
Type KS SERVIT® Split Bolt
Connector for Copper
Compact, high strength, high copper alloy SERVIT® split bolt has free-running threads
and easy to grip wrench flats. Highly resistant to season cracking and corrosion, the
SERVIT® connectors provide maximum pressure and assure a secure connection on
all combinations of run and tap conductors.
•
•
Rated for Direct Burial in earth or concrete
UL467 Listed
Catalog
Number
Cross Flats
L
W
Copper Conductor
Range
Rebar with (1)
#8 Sol. Cu
Recommended
Tightening
Torque (in-lb)
KS15
0.50
0.85
0.38
10 - 8 Str.
—
80
KS17
0.63
1.14
0.45
8 Str. - 6 Sol.
—
165
KS20
0.69
1.20
0.51
8 Str. - 4 Sol.
—
165
KS22
0.75
1.50
0.60
6 Str. - 2 Sol.
—
275
KS23
0.82
1.54
0.62
6 Str. - 2 Str.
—
275
KS25
0.94
1.77
0.73
4 Str. - 1/0 Str.
—
385
KS26
1.05
1.94
0.82
2 Str. - 2/0 Str.
#3 (3/8”)
385
KS27
1.36
1.86
1.17
1 Str. - 3/0 Str.
—
500
KS29
1.36
2.07
1.17
1 Str. - 250
#4 (1/2”)
650
KS31
1.70
2.51
1.41
1/0 Str. - 350
#5 (5/8”
650
KS34
1.82
2.79
1.48
2/0 Str. - 500
#6 (3/4”)
825
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-33
Mechanical Grounding
Miscellaneous Ground Rod Clamps; High Strength (Type GRC);
Range taking up to 1/0 (Type GCRT), Light Duty (Type GRL)
Type GRC
High Strength Ground Rod Clamp for Copper Cable to Rod
High copper alloy ground connector for joining a range of cable to copper clad,
galvanized steel, and stainless steel ground rods. Slips over end of rod, one-wrench
installation. UL467 Listed for direct burial in earth and concrete.
•
•
Rated for Direct Burial in earth or concrete
UL467 Listed for the US and Canadian Markets
Catalog Number
Drive Rod
GRC12
Conductor Range
H
W
L
J
2 Str.
2.00
0.89
0.63
3/8
10 Sol.
1 Str.
2.19
0.95
0.63
3/8
8 Sol.
1/0 Str.
2.47
1.09
0.65
3/8
Min.
Max.
1/2
10 Sol.
GRC58
5/8
GRC34
3/4
Type GCRT1/0
Features & Benefits
Ground Clamp Range Taking up to 1/0
•
The GCRT1/0 is a range taking ground rod clamp offering another choice from the
BURNDY® family of connectors. The GCRT1/0 works on 1/2”, 5/8” and 3/4” ground
rods, #4-#5 rebar with a wire range of #10 through 1/0. High copper alloy, stainless
steel bolt.
•
•
•
Range taking design helps reduce
inventory needs
Rated for Direct Burial in earth or
concrete
UL467 Listed for the US and
Canadian Markets
High copper alloy, stainless steel
bolt
Catalog Number
Drive Rod
Rebar
Conductor Range
H
W
L
J
GCRT1/0
1/2, 5/8, 3/4
#4 - #5
#10 - 1/0
2.75
1.04
0.56
7/16
Type GRL
Light Duty Economical Ground Rod Clamp
UL467 Listed; Acceptable for direct burial in earth or concrete.
E-34
Catalog Number
Rod Size
GRL3
Conductor Range
Minimum
Maximum
3/8 in
10 AWG
4 AWG
GRL4
1/2 in
10 AWG
2 AWG
GRL5
5/8 in
10 AWG
2 AWG
GRL6
3/4 in
10 AWG
2 AWG
www.burndy.com
1-800-346-4175 (US)
Mechanical Grounding
Connectors for Copper
Types GKA and KPB
Type GKA
Connector for Copper
Mechanical connector for grounding and bonding termination applications. One-piece
body construction provides mechanical integrity in an underground environment.
Supplied with stainless steel headless screw, the GKA25SB and GKA28SB have
silicon bronze hardware.
•
•
Rated for Direct Burial in earth or concrete
UL467 Listed for the US and Canadian Markets
Catalog Number
Cable Range
B
C
H
J Dia.
K
L
GKA8C*
10 AWG-8 AWG
0.31
0.38
0.58
#12-24 (Slot)
0.21
0.81
GKA4C*
14 AWG-4 AWG
0.46
0.54
0.71
5/16-24 (Slot)
0.28
1.13
GKA25
4 AWG-1/0 AWG
0.69
0.75
0.94
1/2-20 (Hex)
0.42
1.69
GKA28
1 AWG-4/0 AWG
0.81
0.94
1.25
5/8-18 (Hex)
0.42
1.94
GKA25SB
4 AWG-1/0 AWG
0.69
0.75
0.94
1/2-20 (Hex)
0.42
1.69
GKA28SB
1 AWG-4/0 AWG
0.81
0.94
1.25
5/8-18 (Hex)
0.42
1.94
* GKA8C, GKA4C are cULus Listed.
Type KPB
Connector for Copper
Mechanical connector for continuous run grounding and bonding applications. This
exclusive BURNDY® design accommodates #10 - #4 copper where continuous
conductor runs are preferable.
•
•
Rated for Direct Burial in earth or concrete
UL467 and UL486 Listed
Catalog
Number
KPB4CG1
1
Copper Cable Range
Stud Hole
10 AWG-4 AWG
#10
1 Can be assembled with optional TMH322SS stainless steel
hardware kit, ordered separately.
1-800-465-7051 (Canada)
1-603-647-5299 (International)
E-35
Mechanical Grounding
Copper Lay-In QIKLUG™ Connectors
Types CL50-1, CL50-1TN, CL
Types CL50-1, CL50-1TN
Copper Lay-in QIKLUG™ for Copper
The Lay-In QIKLUG™ is manufactured from high strength pure electrolytic copper
to ensure maximum strength and conductivity. The open-faced design allows for fast
lay-in of the conductor without the need for cutting or breaking. Stainless steel screws
used for excellent corrosion resistance.
•
•
CL501TN &
CL501TNBULK
Listed to UL2703
for Solar Applications
Rated for Direct Burial in earth or concrete
UL467 and UL2703* Listed for the US and Canadian Markets
Catalog Number
CL50-1
CL50-1TN*
CL50-1TN BULK*
CL501TNMHWSST
CL501TNMHWSS‡
Conductor Range
14 AWG-4 AWG
14 AWG-4 AWG
14 AWG-4 AWG
14 AWG-4 AWG
14 AWG-4 AWG
Stud Hole Recommended Torque by Wire Size
#10
#10
14-10 AWG
20 in-lb
#10
8 AWG
25 in-lb
6-4 AWG
35 in-lb
#10
#10
* CL501-TN & CL50-1TNBULK Listed to both UL2703 for Solar Applications and UL467 for direct burial.
 Stainless Steel Mounting Hardware; Hex Head Self Tapping Screw and Washer
‡ Stainless Steel Mounting Hardware; Slotted Hex Head Ma