SHANGHAI CHANGAI ADD : Room 316, Hongyi Building, No.2158, WanYuan Road, Minhang, Shanghai, P.R. China Postcode : 201103 TEL : 021 51692285 FAX : 021 33275656 WEB : www.ci ele.com CHENGDU C HANGAI (R & D Center) ADD : Fifth Floor, Huaxia Building, Three Section of North JianShe road, Chenghua District, Chengdu, P.R. China Postcode : 610051 FAX : 028 83277736 Hot line : 400 700 8817 CHENGDU CHANGAI (Manufacturing Center) ADD : No.199 HuaGuan road, Longt an headquarters economy city, Chenghua District, Chengdu, P.R. China Postcode : 610052 FAX : 028 83277736 After sale Service : 13882203509 Hot line : 400 700 8817 P950 Process Oxygen Analyzer Instruction Manual 10 ~ 96.00% O 2 CHANGAI ELECTRONIC SCIE NCE & TECHNOLOGY CO., LTD www.ci ele.com Instruction Manual Version : 2.20 Date : 201 5 02 11 R emark : 22 0VAC USER NOTICE Copy rights reserved to CHANGAI ELECTRONIC CO., LTD©, any part of the content of this manual bears no modification, duplication, transmission, transcription and translation to other langu ages. All rights reserved to manufacture r . There is no further notice for any variation in this manual. H int Only a clear understanding of this manual could guarantee a correct and reasonable utilization of P950 .Therefore, please read all the chapters in the manual before installing and using this instrument. The displayed numerical value in this manual is example, which is set by manufacture r in advance. The actual numerical value must be confirmed by users during the operation. Special Attention · This analyzer should not used at e xplosive applications ; · This analyzer should be protected from liquid things or corrosive things. · This analyzer should be away from high power cable, relay or other inter ference sources ; · The debugging, operation and maintenance of this analyzer are in the charge of professionals; · Disconnect the power before opening the case cover . 9 Appendixes · P950 PROCESS OXYGEN ANALYZER 1 unit · P950 Instruction Manual 1pc · Maintain card 1 pc · Certificate 1 pc 31 permission of manufacture · Repair and faulty operation while violating operating procedure · Rough Operation We have to admit the time loss, inconvenient loss and the indirect loss due to instrument failure. Besides, the accident damage, special damage, human operator error are not included in free warranty, which is same to the equipments which come from unauthoriz ed channel. 8 .2 Maintain It is important to do daily maintenance work to equipment; it poses a direct or indirect influence on service life. When clearing the appearance of equipment, the analyzer should be power off. Cleaning the outside surface of equipm ent with soft cloth which socks in water, organic solvent or cleaning chemicals are forbidden. 8 .3 Storage The packed products should put in a storehouse with a temperature of 5 °C ~50 °C ; relative humidity is less than 90%RH (25 °C ). The storage place should be low dusting, smokeless, no moisture and no acid or alkaline corrosive gas. Handle with care, do not crush! CONTENT 1. Summari zation ................................. ................ ....... ......1 2. Typical Application ........................ ........................... ..................1 3. Main Features .................... ............................. ......... ................2 4. Technical Index ............... .............................. .......... ................2 5. Analyzer structure .................. ...................................... ..................... 4 5.1 Front Panel Introduction ............ ..................... ...................... 4 5.2 Back Panel Introduction .............. .. ......................... .................. 6 6. Analyzer Install ...................... ................................. ...............8 6.1 Out of Box Audit ............... ............................ .....................8 6.2 Install Conditions .......... ..... ..................... .....................8 6 . 3 In s t a l l a t i o n . . .. . .. . ... . . .. . .. . .. . .. . .. . .. .. . .. . . . . .. . .. . . .. . .. . .. . .8 6.4 INLET Connection ......... ........................ .................. 10 6.5 OUTLET Connection ......... .. ........................... . ...................10 7. Operation & Parameters Set .......................... ............ .........11 7.1 Startup ........................ ............................... ............11 7.2 Menu description ................... ............... .................13 7.3 Menu Function & Set ................... ....................... ...........14 7.3.1 Enter into menu mode.......... ........................ ...............15 7.3.2 Alarm value............. ................................ ..............16 7.3.3 Alarm mode... ....... ........................... ...............17 7.3.4 Range set....... ................................. ..............18 7.3.5 Calibration........... ......................... ................ 2 1 30 7.3.6 Senior menu .......... .................... ................... ..............23 7.3.7 Reset.......... .......................... ..................... ...............26 7.3.8 Runtime..... ............................................ ....................27 7.3.9 Menu lock.............. .................... ...................... ...........28 8 Warranty, Maintain & Storage ............... ........................ ..................29 8.1 Warranty ................ ... ........ ................... .........................29 8.2 Maintain ............ .................... ..... .............................30 8.3 Storage .................. ........................... .......................30 9 Appendixes ...................... ................................. .....................31 8 Warranty, Maintain & Storage CHANGAI ELECTRONIC CO., LTD guarantees that the produced and sold products are selected from the most reliable materials and compone nts and undergone the most comprehensive quality test. If any mass defects occur under guarantee, please contact with CHANGAI ELECTRONIC CO., LTD directly, our company will solve your problem through components repair and exchange. 8 .1 Warranty 1. Warranty period: one year from delivering goods date 2. Warranty Content: All the defects in equipment materials and technology belong to warranty content, but the lost and tearing up of nameplate on warranted equipments is not allowable. 3. None Warranty Scope: · Ordinary Wear and Tear · Operation Following No Regulars · Ignore the regulation in the manual · Tear down the nameplate of analyzer · The installation, carrying, operation and maintenance break the procedure in this manual · Lack of effective protective measu res in operation · Change the function and technical performance of products · Detach the parts and install the supplementary instruments under no 29 19 7.3.9 Menu lock LOC menu is to set menu lock on or off. Analyzer has menu lock function to prevent modifyi ng analyzer parameters from mis operation. When turn on menu lock switch, it n eed s to input password 5609 to enter menu mode. When menu lock switch is off, it can enter into menu mode directly. Enter into menu mode, choose LOC menu , click button to enter, then click / button t o choose ON or YES , then click button to return to main menu. % ppm O2 AL % ppm O2 AL % ppm O2 AL Picture 17 Flow Chart of menu lock P950 Process Oxygen Analyzer Instruction Manual 1 . Summarization P950 Process Oxygen Analyzer is based on microprocessor , which is adopt s the ion flow oxygen sensor as measuring unit. It will display oxygen concentration in oxy nitride mixed gas after processing and calculating throu gh micro processor. T here are a set of alarm point, a set of analog output signal and a set of on off switch value for users. 2 . Typical Application T he typical application s of P950 as follows : · Air separation industry; · Chemical and smelting industry; · Protection gas detection for semi - conductors ; · Detection of sending oxygen concentration by high temperature smelter; · D etection oxyg en concentration of vegetables and food processing and s torage process ; · D etection oxygen concentration of animal s and pants cultivation process; · Detection of oxygen concentration in family, naval vessels, tunnel, bore, air raid shelters, city underground tunnel, etc. 28 1 3 . Main Features · Adopts the ion flow o xygen sensor which is advanced in the world; · Intelligence, good stability, high reliability and long service life; · Menu Lock Function : Prevent misoperation that changing analyzer parameters to influence its normal operation ; · A utomatic clocking so as to kno w the condition of service; · Easy operation and simple maintenance . 4 . Technical Index Characteristic : · Range : 10.00 ~ 96 .00% O 2 · A ccuracy: ±2% FS · Repeatability: ±1% FS · Stability : ±1% FS/7d · Response Time : T90 < 6 0S E lectrical Connection: · Power Supply: 22 0 V A C, 50/60Hz · Consumption: Less than 10 VA · Contact Point Capacity : 24 V D C, 0.2A · Analog output: 4 20 mA (A llow less than 500Ω load ) Environment and Operational Conditions: · Install conditions: Plate mounting, non explosion area · Ambient Temperature: 0 °C to 4 5 °C , non condensing · Ambient Humidity: Less than 8 0%RH 7.3.8 Runtime HOUR menu is to check analyzer run time. I t starts timing once the analyzer is turned on to know the using situation of analyzer. Enter into menu mode and choose HOUR menu , click button to enter , the unit of runtime is hour . After checking, click button to return. % ppm O2 AL % ppm O2 AL % ppm O2 AL Picture 16 Flow Chart of analyzer runtime 27 2 7.3.7 Reset When there's unknown error, through FAC menu to reset to factory settings. E nter into menu mode, click / button to choose FAC menu, click button to enter , then the analyzer display NO (that is will not reset to factory setti ngs), click / button to choose YES ( that means reset to factory settings ) , then click button to confirm and return to main menu . % ppm O2 AL % ppm O2 AL % ppm O2 AL Picture 15 Flow chart of reset · Storage Temperature: 5 °C to 5 0 °C · Gas flow:400 ~ 600ml/min, gas pressure: 86 ~ 106kPa E quipment Index: · Display window : 4 digital pipes · Sensor : Ion flow oxygen sensor · Sensor Life : More than 2 years ( n ormal use ) · Analyzer Life : More than 5 years ( normal use ) Analyzer Size: Picture 1a P950 f ront panel size INLET OUTLET + - 4-20mA NC NO 021-51692285 L N FG COM MADE IN CHINA AC220V Picture 1 b P950 back panel size 3 26 Picture 1 c P950 side size 5 . Analyzer structure 5.1 Front Panel Introduction Picture 2 Front View of Analyzer Display Window : Be composed of 4 digital pipes , it is the display window of man machine interaction. I t displays analyzer information an d delay time when startup; under standard measuring mode, displays oxygen concentration, and displays the menu, option, data when it i s under menu mode. F 2 menu is to adjust 20mA . F 2 set method is the same as F 1 , please refer to it. 7.3.6.2 Check signal F 3 menu is to check the sensor si gnal. U nder senior menu, click / button to choose F 3 menu, click button to enter, the display value is the sensor signal, unit is uA, then click button to return to previous menu. % ppm O2 AL % ppm O2 AL % ppm O2 AL Picture 14 Flow chart of check signal 4 25 Display Window Power Switch I ndicator Lamp Buttons % ppm O2 AL % ppm O2 AL % ppm O2 AL % ppm O2 AL % ppm O2 AL % ppm O2 AL Picture 13 Flow chart of 4mA adjust Buttons : The function buttons is the input equipment that controls man machine interaction display, which composed by 4 buttons. The name and function are shown as table 1. Table 1 Name and function of buttons Button Name Function Men u 1. Under standard measuring mode click this button to enter into menu mode; 2. Click this button to enter into the selected menu. Confirm Press this button to confirm modification when modify value U p Arrow R oll upwards to select menu Increasing I ncrease 1 when setting numbers D own A rrow R oll downwards to select menu D escending Decrease 1 when setting numbers Cycle Click 1 time, move 1 position right forward Indicator lamp B e composed of 4 lamps , it used at indicator the analyzer status, the mark a nd function are shown as table 2 . 24 5 Table 2 mark and function of lamps Mark function AL L ighting when analyzer alarm, or extin guish O2 L ighting when display oxygen concentration , or it will extin guish % L ighting when the unit of displaying ox ygen concentration is % , or it will extin guish ppm N o use Power switch Press " " to startup, press "o" to turn off. 5. 2 Back Panel Introduction Picture 3 Back View of Analyzer I/O port T he connect terminals of power supply, analog output and alarm ou tput. The mark a nd function are shown as table 3 . 7.3.6 Senior menu E nter into menu mode, click / button to choose CAL menu, click button to enter: click button to change the cursor, click / button to change value of the cursor, after input password 0124 , click button to enter into s enior menu , there are 4 submenus as follows: NO. submenus function 1 F 1 A djust analog signal 4mA 2 F 2 A djust analog signal 20 mA 3 F 3 C heck the signal of sensor 4 go -- R eturn to previous menu Notice: Senior menu password is 0 124 . This password is se t by manufacturer, so users have no authority to modify it. 7.3.6.1 4mA adjust M ake the multi meter with high precision to DC end, connect the red and black pen respectively to terminal 4 20 mA+ and 4 20 mA . U nder senior menu, click / button to choose F 1 menu, click button to enter, then click button to change the cursor, click / button to change value of the cursor, use the multi meter with high precision until the display value is about 4mA(error less than 0.01mA), after adjustment then click b utton to return to previous menu. 6 23 OUTLET INLET I/O port