SERVICE NOTES Confidential TERMS OF USE Users of this Service Note shall be deemed to agree with the following Terms of Use. 1. USERS This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation. 2. PURPOSE Authorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of VP-540/VP-300. 3. REUSE Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons. 4. REPRODUCTION Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation. 5. EFFECT OF VIOLATION Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action. Copyright © 2008 ROLAND DG CORPORATION 70046-06 Contents 1 Structure & Spare Parts 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 COVERS ............................................................................................................................................................. 1-1 FRAME .............................................................................................................................................................. 1-4 DRIVE UNIT ....................................................................................................................................................... 1-8 HEAD CARRIAGE (VP-540).............................................................................................................................. 1-12 HEAD CARRIAGE (VP-300).............................................................................................................................. 1-14 BASE FRAME.................................................................................................................................................... 1-16 CHASSIS .......................................................................................................................................................... 1-18 PINCH ROLLER ............................................................................................................................................... 1-19 STAND .............................................................................................................................................................. 1-20 TOOL CARRIAGE ............................................................................................................................................. 1-21 WIPER SYSTEM .............................................................................................................................................. 1-22 PUMP SYSTEM ................................................................................................................................................ 1-23 INK SYSTEM .................................................................................................................................................... 1-25 ACCESSORIES .................................................................................................................................................. 1-26 2 Electrical Section 2-1 2-2 2-3 2-4 2-5 2-6 WIRING MAP ...................................................................................................................................................... 2-1 MAIN BOARD ..................................................................................................................................................... 2-3 SERVO BOARD ............................................................................................................................................... 2-14 CARRAGE BOARD .......................................................................................................................................... 2-20 SUB BOARD...................................................................................................................................................... 2-23 MAINTENANCE PARTS LIST .......................................................................................................................... 2-28 3 Replacement of Main Parts 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 HEAD REPLACEMENT ...................................................................................................................................... 3-3 WIPER REPLACEMENT .................................................................................................................................... 3-9 CAP TOP REPLACEMENT ...............................................................................................................................3-11 TOOL CARRIAGE REPLACEMENT ................................................................................................................ 3-14 CARRIAGE MOTOR REPLACEMENT ............................................................................................................. 3-18 FEED MOTOR REPLACEMENT ...................................................................................................................... 3-22 PUMP REPLACEMENT ................................................................................................................................... 3-30 INK TUBE REPLACEMENT ............................................................................................................................. 3-37 BOARD REPLACEMENT (MAIN BOARD SW POWER SUPPLY).................................................................... 3-43 BATTERY REPLACEMENT .............................................................................................................................. 3-54 CARRIAGE BELT REPLACEMENT ................................................................................................................ 3-57 ENCODER SCALE REPLACEMENT ............................................................................................................... 3-62 GRIT ENCODER REPLACEMENT ................................................................................................................. 3-64 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-67 CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-68 4 Adjustment 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 SERVICE MODE ................................................................................................................................................ 4-1 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ................................................................................. 4-15 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER .......................................................... 4-22 HEAD ALIGNMENT ........................................................................................................................................... 4-24 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ................................................................................. 4-32 LINEAR ENCODER SETUP ............................................................................................................................. 4-34 FLUSHING POSITION ADJUSTMENT ............................................................................................................ 4-36 CROP MARK SENSOR ADJUSTMENT .......................................................................................................... 4-38 CROP-CUT ADJUSTMENT .............................................................................................................................. 4-40 PRINT/CUT POSITION ADJUSTMENT ............................................................................................................ 4-43 CALIBRATION(FEEDING DIRECTION) ........................................................................................................... 4-46 TOOL HEIGHT ADJUSTMENT ......................................................................................................................... 4-48 TOOL PRESSURE ADJUSTMENT .................................................................................................................. 4-50 BELT TENSION ADJUSTMENT ....................................................................................................................... 4-53 BELT POSITION ADJUSTMENT ...................................................................................................................... 4-56 TAKE-UP UNIT OPERATION CHECK .............................................................................................................. 4-62 5 Supplemental Information 5-1 5-2 SPECIAL TOOLS................................................................................................................................................. 5-1 SENSOR MAP ..................................................................................................................................................... 5-2 6 Troubleshooting 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING).............................. 6-1 PARTICULAR COLOR IS NOT PRINTED AT ALL .............................................................................................. 6-2 SHIFTING IN PRINTING / COLOR SHIFTING.................................................................................................... 6-2 INK DROPS ON THE MEDIA .............................................................................................................................. 6-3 VERTICAL BANDING .......................................................................................................................................... 6-3 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY .......... 6-3 PRINT & CUT MISALIGHMENT .......................................................................................................................... 6-4 POOR CUTTING QUALITY(STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS) ..... 6-7 MEDIA SKEW ...................................................................................................................................................... 6-7 MOTOR ERROR ................................................................................................................................................. 6-8 HEATER/DRYER TEMPERATURE DOES NOT GO UP ..................................................................................... 6-9 PROBLEM IN NETWORK(RIP DOES NOT RECOGNIZE THE PRINTER) ........................................................ 6-9 ERROR MESSAGE ........................................................................................................................................... 6-10 SERVICE CALL ................................................................................................................................................. 6-10 7 Service Activities 7-1 7-2 7-3 INSTALLATION CHECK LIST ............................................................................................................................. 7-1 MAINTENANCE CHECK LIST .......................................................................................................................... 7-12 SPACIFICATION ................................................................................................................................................ 7-13 Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Revision Record Revision NO. Date Description of Changes Approval Issued 0 2007.3.9 First Edition Kato Uchiyama Kato Mabuchi 1 2007.4.25 Sect1 : Parts have been revised. Sect3 : Procedures have been revised. Sect4 : Procedures have been revised. Sect7 : Installation Check List has been revised. 2 2007.6.15 Sect1 : Parts have been revised. Sect3 : Procedures have been added. Kato Mabuchi 3 2007.8.24 Sect3 : Procedures have been revised. Kato Mabuchi 4 2007.10.12 Sect3 : Procedures have been revised. Sect4 : Service Mode has been revised. Kato Misako 5 2007.11.20 Sect1 : Parts have been revised. Sect7 : Procedures have been revised. Kato Yuki 6 2008.1.29 Sect1 : Parts have been revised. 2-1 : Wiring Map Cable has been added. Sect4 : Service Mode has been revised. Kato Yuki To Ensure Safe Work About and Notices. Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly. * material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets. About the Symbols symbol alerts the user to important instructions or warnings. The speci c The meaning of the symbol is determined by the design contained within the triangle. The symbol at left means “danger of electrocution”. The symbol alerts the user to items that must never be carried out (are forbidden). The speci c thing that must not be done is indicated by the design contained within the circle. The symbol at left means not to touch. The symbol alerts the user to things that must be carried out. The speci c thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet. In addition to the and : Tips and advise before the adjustment. symbols, the symbols shown below are also used. About the Labels Affixed to the Unit These labels are af xed to the body of this product. The following gure describes the location. Caution : Moving Print Heads The print heads move at high speed and pose a hazard. Caution : Pinching Hazard Contact during operation may cause the hand or ngers to become pinched, rsulting in injury. Flammable Ink and discharged uid are ammable. Keep away from open ame. Ink Is Toxic Ink and discharged uid are toxic. Avoid contact with the body. Use only in a wellventilated area. Caution : High Temperature The platen and dryer become hot. Exercise caution to avoid re or burns. Flammable Ink and discharged uid are ammable. Keep away from open ame. Ink Is Toxic Ink and discharged uid are toxic. Avoid contact with the body. Use only in a wellventilated area. WARNING - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH FUSE OF THE SPECIFIED TYPE AND CURRENT RATING. F80L HS Electric charge. Do not touch when power is on. The wiring terminal untended for connection of the protective earthing conductor associated with the supply wiring. Do not disconnect the cable of this terminal except the time of replacement. HIGH VOLTAGE, HANDLING ATTENTION • Do not touch during power on Electric shock, Compornents damage • Do not repair. Replace power unit. • Do not replace fuse. Can not be recovered. 1 Structure & Spare Parts 1-1 COVER ( VP-540:Below ZW65382, VP-300:Below ZW61509 ) S2 S1 S1 21 S2 23 22 S1 3 20 S2 10 5 S1 S7 6 S1 S7 9 S2 S6 8 S2 S1 S1 S1 S2 7 12 20 S3 16 S4 S2 S5 11 S2 2 13 19 14 17 18 15 Revised 1 S2 S2 4 S2 14 24 1 S2 21 25 S1 PARTS LIST -Main Parts1 Parts Name Parts No. W700461210 ASSY,PANEL BOARD VP-540 17 Parts Name Parts No. 1000002637 SHEET,PANEL VP-540 2 23505834 18 1000002625 STAY,PANEL VP-540 3 1000002608 COVER,INK CARTRIDGE VP-540 19 1000003029 SHEET,LCD VP-540 4 1000002633 COVER,CHASSIS VP-540 20 22535347 5 1000002550 COVER,MAINTENANCE INKHEAD VP-540 21 1000001099 LABEL,HARMFUL FIRE #LA915 6 7 8 9 10 CABLE-ASSY MAINT-COVER SW FJ-540 LABEL,CAUTION PINCH-2 #LA423 1000002620 COVER,MAINTENANCE VP-540 22 22535441 LABEL,SET INK SP-300 #LA634 1000002676 COVER,RAIL B VP-300 23 22535442 LABEL,USE ONLY ECO-SOL #LA635 1000002624 COVER,RAIL B VP-540 24 22535444 LABEL,READ MANUAL #LA637 1000002651 COVER,RAIL B-RIGHT VP-540 25 23475212 CABLE-CARD,24P1 600L BB 1000002150 COVER,RAIL F VP-300 PARTS LIST -Supplemental Parts- 1000002146 COVER,RAIL F VP-540 Parts No. 1000002619 COVER,SIDE L VP-540 S1 Parts Name 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 11 1000002621 COVER,SIDE R VP-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 12 1000002627 COVER,UNDER L VP-540 S3 31139103 PLAPOINT,FE4*6 WH 13 1000002628 COVER,UNDER R VP-540 S4 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS 14 22495102 KEY TOP,CLEAR GX-24 S5 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 15 22495101 KEY TOP,WHITE GX-24 S6 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 16 1000002626 LABEL,EMBLEM LOGO VERSACAMM S7 31139104 SCREW,PLAPOINT M4*6 BK FE Revised 1 1-1 1-1 COVER ( VP-540:Above ZW65383, VP-300:Above ZW61510) S2 Revised 6 S1 S12 35 S8 S1 S1 21 S2 23 22 3 20 S2 10 5 S1 S7 S1 S7 6 9 S2 S6 S10 S1 34 Revised 6 S9 37 29 8 S2 S1 12 32 S1 S5 36 31 28 S2 20 S3 16 33 S11 S10 26 S4 S2 S5 S2 7 11 38 2 27 13 19 14 17 18 15 Revised 1 30 31 S2 14 24 1 S2 25 21 S1 1-2 32 4 S2 S2 1-1 COVER ( VP-540:Above ZW65383, VP-300:Above ZW61510 ) PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts Name Parts No. Parts Name 1 Parts No. W700461210 2 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 3 1000002608 COVER,INK CARTRIDGE VP-540 S3 31139103 PLAPOINT,FE4*6 WH 4 1000002633 COVER,CHASSIS VP-540 S4 31149601 RING SET,PUSH-ON CS CSTW-3 100 PCS 5 1000002550 COVER,MAINTENANCE INKHEAD VP-540 S5 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 6 7 8 9 ASSY,PANEL BOARD VP-540 S1 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1000002620 COVER,MAINTENANCE VP-540 S6 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 1000002624 COVER,RAIL B VP-540 S7 31139104 SCREW,PLAPOINT M4*6 BK FE 1000002676 COVER,RAIL B VP-300 S8 31049106AS SCREW SET,CAP M3*8 3CBC 20 PCS 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 1000002651 COVER,RAIL B-RIGHT VP-540 S9 1000004207 COVER,RAIL F TYPE2 VP-540 S10 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 1000004208 COVER,RAIL F TYPE2 VP-300 S11 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 10 1000002619 COVER,SIDE L VP-540 S12 31029816AS BUSH SET,ROLL 3*4 100 3C PCS. 11 1000002621 COVER,SIDE R VP-540 12 1000002627 COVER,UNDER L VP-540 13 1000002628 COVER,UNDER R VP-540 14 22495102 KEY TOP,CLEAR GX-24 15 22495101 KEY TOP,WHITE GX-24 16 1000002626 LABEL,EMBLEM LOGO VERSACAMM 17 1000002637 SHEET,PANEL VP-540 18 1000002625 STAY,PANEL VP-540 19 1000003029 SHEET,LCD VP-540 20 22535347 LABEL,CAUTION PINCH-2 #LA423 21 1000001099 LABEL,HARMFUL FIRE #LA915 22 22535441 LABEL,SET INK SP-300 #LA634 23 24 25 22535442 22535444 23475212 LABEL,USE ONLY ECO-SOL #LA635 LABEL,READ MANUAL #LA637 CABLE-CARD,24P1 600L BB 1000004197 PLATE,COVER F VP-540 1000004204 PLATE,COVER F VP-300 27 22535390 LABEL,EMERGENCY STOP #LA496 28 22535286 LABEL,CAUTION COVER #LA265 1000004196 PLATE,NUT COVER F VP-540 1000004203 PLATE,NUT COVER F VP-300 26 29 30 21425110 WASHER,COVER FJ-50 31 1000004199 PAD, STOPPER VP-540 32 1000004198 SHAFT,COVER F VP-540 1000004195 FRAME,COVER F VP-540 1000004202 FRAME,COVER F VP-300 34 1000004361 COVER,INT SW VP-540 35 11879107 ABSORBER TK-12 36 13169102 COVER SW R (AVT32344) 37 1000004200 HOOK,INT SW VP-540 38 22535287 LABEL,CAUTION CARRIAGE #LA266 33 Revised 1 Revised 6 1-3 Revised 6 1-2 FRAME ( VP-540:Below ZW65382, VP-300:Below ZW61509 ) 1 S6 S17 27 S14 S17 33 S12 S17 11 5 32 S10 S20 S14 S1711 24 S8 26 S5 9 S4 13 7 18 8 S4 S16 29 31 10 20 16 22 25 8 8 S14 19 S17S13 S8 S17 28 34 S8 37 S10 37 S17 S11 1 35 5 S20 S17 S14 S5 14 S16 S2 S10 S19 S1 S17 S11 S20 S10 9 S6 38 3 15 S1 S7 S4 12 S10 S4 4 21 S9 S3 S10 6 S10 S20 S10 30 17 S17 S6 1-4 S11 36 2 23 S18 1-2 FRAME ( VP-540:Below ZW65382, VP-300:Below ZW61509 ) PARTS LIST -Main Parts- PARTS LIST -Supplemental PartsS1 Parts No. 31029101 Parts Name BUSH,NB-19 7520501000 ASSY,CAP BOTTLE 2 FJ-52 S2 31029106 BUSH,SQUARE SB-6025 W700461240 ASSY,FAN JUNCTION BOARD VP-540 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1000002653 BASE,BOTTOM VP-300 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1000002527 BASE,BOTTOM VP-540 S5 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 5 1000002589 BASE,RAIL VP-540 S6 31129101 PIPE SET,POLYCA 3*6*8 20PCS 6 21985140 BRACKET,INK CATCH TANK SP-540V S7 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS 7 12159573 BUSH,80F-0603 S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS 8 12159563 BUSH,80F-1006 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 9 12159508 BUSH,SHAFT OILES 80F-1206 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 10 1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540 S11 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 11 21745109 S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 12 1000002630 COVER,SCAN MOTOR VP-540 S13 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 13 1000002528 FRAME,MIDDLE L VP-540 S14 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 14 1000002529 FRAME,MIDDLE R VP-540 S16 31799107 15 1000002548 FRAME,SCAN MOTOR VP-540 S17 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 16 1000002518 FRAME,SIDE L VP-540 S18 17 1000002545 FRAME,SIDE R VP-540 S19 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. SCREW,JACK UP SP-540V 31179106 18 22305101 GUIDE,LEVER SP-300 S20 31069104 19 22485104 KNOB FJ-50 20 1000002556 LEVER,CAM PINCH VP-540 21 22155763 OILES BUSH 80F-0806 22 22175105 PINCH ROLL SPRING 23 22055474 PLATE,INK CATCH TANK FJ-52 24 1000002609 PLATE,LEVER LINK VP-540 25 15229506 SENSOR INTERRUPTER,GP1A05A5 26 22145393 SHAFT,JOINT PNC-960 22295270 SHAFT,SQUARE SP-300 1 Parts No. 21905192 2 3 4 27 Parts Name ADAPTER,CLAMP MEDIA SP-540V COLLAR,LEVER FJ-540 1000002526 SHAFT,SQUARE VP-540 28 22035196 29 1000002629 STAY,COVER UNDER VP-540 STAND,LEVER SP-300 30 1000002558 STAY,FRAME SIDE R VP-540 31 1000002555 STAY,LEVER SENSOR VP-540 32 1000002631 STAY,PINCH LEVER ADJUST VP-540 33 1000002551 STAY,PINCH LEVER VP-540 34 1000002569 STAY,SUPPORT INKCARTRIDGE VP-540 35 1000002607 SUPPORT,FRAME R VP-540 36 1000003088 PAD,BASE BOTTOM VP-540 37 1000003087 PAD,SUPPORT FRAME R VP-540 38 1000002168 CABLE-ASSY,FAN VP-540 1-5 SCREW SET,CAP M4*6 NI 20PCS SCREW,CAP M4*6+FL NI 1-2 FRAME ( VP-540:Above ZW65383, VP-300:Above ZW61510 ) 1 S6 S17 S11 27 S14 S17 33 S12 S17 11 5 32 S10 S20 S15 S8 S1711 24 26 S5 9 S4 13 7 18 8 S4 S16 29 31 10 20 16 22 25 Revised 6 8 8 S13 S14 S17 19 S17 35 S8 S17 28 34 S8 5 S15 S10 37 S5 S17 14 S20 S16 S2 S10 S19 S1 S17 S11 9 S6 38 3 1 S20 S10 15 S1 S7 S4 S10 12 S4 4 21 S9 S3 S10 6 S10 S20 S10 30 17 S17 S6 1-6 S11 36 2 23 S18 1-2 FRAME ( VP-540:Above ZW65383, VP-300:Above ZW61510 ) PARTS LIST -Main PartsParts No. PARTS LIST -Supplemental Parts- Parts Name Parts No. Parts Name 1 21905192 ADAPTER,CLAMP MEDIA SP-540V S1 31029101 BUSH,NB-19 2 7520501000 ASSY,CAP BOTTLE 2 FJ-52 S2 31029106 BUSH,SQUARE SB-6025 3 W700461240 ASSY,FAN JUNCTION BOARD VP-540 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1000002653 BASE,BOTTOM VP-300 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1000002527 BASE,BOTTOM VP-540 S5 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 5 1000002589 BASE,RAIL VP-540 S6 31129101 PIPE SET,POLYCA 3*6*8 20PCS 6 21985140 BRACKET,INK CATCH TANK SP-540V S7 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS 7 12159573 BUSH,80F-0603 S8 31149705 RING SET,E-RING ETW-7 SUS 50PCS 8 12159563 BUSH,80F-1006 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 9 12159508 BUSH,SHAFT OILES 80F-1206 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 10 1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540 S11 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 11 21745109 COLLAR,LEVER FJ-540 S12 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 12 1000002630 COVER,SCAN MOTOR VP-540 S13 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 13 1000002528 FRAME,MIDDLE L VP-540 S14 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 14 1000002529 FRAME,MIDDLE R VP-540 S16 31799107 SCREW SET,CAP M4*6 NI 20PCS 15 1000002548 FRAME,SCAN MOTOR VP-540 S17 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 16 1000002518 FRAME,SIDE L VP-540 S18 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 17 1000002545 FRAME,SIDE R VP-540 S19 31179106 SCREW,JACK UP SP-540V 18 22305101 GUIDE,LEVER SP-300 S20 31069104 SCREW,CAP M4*6+FL NI 19 22485104 KNOB FJ-50 4 20 1000002556 LEVER,CAM PINCH VP-540 21 22155763 OILES BUSH 80F-0806 22 22175105 PINCH ROLL SPRING 23 22055474 PLATE,INK CATCH TANK FJ-52 24 1000002609 PLATE,LEVER LINK VP-540 25 15229506 SENSOR INTERRUPTER,GP1A05A5 26 22145393 SHAFT,JOINT PNC-960 27 22295270 1000002526 SHAFT,SQUARE SP-300 SHAFT,SQUARE VP-540 28 22035196 STAND,LEVER SP-300 29 1000002629 STAY,COVER UNDER VP-540 30 1000002558 STAY,FRAME SIDE R VP-540 31 1000002555 STAY,LEVER SENSOR VP-540 32 1000002631 STAY,PINCH LEVER ADJUST VP-540 33 1000002551 STAY,PINCH LEVER VP-540 34 1000002569 STAY,SUPPORT INKCARTRIDGE VP-540 35 1000004193 SUPPORT,FRAME R TYPE2 VP-540 36 1000003088 PAD,BASE BOTTOM VP-540 37 1000003087 PAD,SUPPORT FRAME R VP-540 38 1000002168 CABLE-ASSY,FAN VP-540 Revised 6 1-7 Revised 2 1-3 DRIVE UNIT ( VP-540:Below ZW65382, VP-300:Below ZW61509 ) S7 S7 S7 71 79 S12 S6 S24 77 64 13 5 S7 70 8 S7 S1 82 59 S23 26 S12 S23 S22 21 42 33 28 S26 S22 S7 Revised 5 75 80 S28 S28 S22 69 S18 27 66 S22 S5 11 12 S2 60 39 S21 73 S8 S8 S10 S20 68 53 40 51 S19 S7 37 20 S9 9 S21 54 S12 S15 S22 29 S7 S12 24 S14 41 76 55 S27 S4 36 14 46 38 50 22 S2 80 36 S2 S12 S12 4 31 S12 2 S7 S7 2 52 S9 S21 82 S12 S2 S7 S12 S7 2 S12 3 63 30 9 45 72 S5 43 S19 S13 62 56 S7 S18 6 16 49 S19 S19 S10 34 27 Revised 6 47 56 15 78 S20 61 S8 18 67 65 84 S3 10 S22 S5 83 19 S17 S14 S8 74 S22 S5 S22 7 S3 57 S7 23 32 S21 S22 1 S22 69 S11 1-8 17 58 31 S16 25 36 31 81 44 S7 38 S12 S25 35 S12 36 1 S11 S11 S12 Revised 1 1-3 DRIVE UNIT ( VP-540:Below ZW65382, VP-300:Below ZW61509 ) PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 50 51 52 53 54 Parts No. 6700469030 W700461290 W7004612A0 W7004612B0 W700461260 6700469020 11869103 1000002605 1000002589 1000002533 1000002671 1000002547 23415124 1000002169 23415114 1000002178 1000002188 23475213 23475240 1000002167 21365103 1000002646 1000002592 1000002711 1000002708 1000002647 1000003037 1000002710 1000002593 1000003823 1000002552 1000002549 1000002660 1000002546 1000003086 1000001905 21685128 1000003084 1000002673 1000002616 1000003293 1000002603 1000002666 1000002562 1000001555 21655131 22115121 22535287 1000002971 1000002970 1000002685 1000002196 1000002145 1000002535 1000002581 1000002675 1000002612 22055316 1000002672 1000002615 1000002658 1000002525 1000002659 1000002543 Parts Name ASSY,PULLEY VP-540 ASSY,FLEX1 VP-540 ASSY,FLEX2 VP-540 ASSY,FLEX3 VP-540 ASSY,GRIT ENCODER BOARD VP-540 ASSY,SCAN MOTOR VP-540 BALL,4MM BASE,G-ENCODER SENSOR VP-540 BASE,RAIL VP-540 BASE,SCAN DRIVE VP-540 BELT,100S2M1539LW-C BELT,150S2M2153LW-C CABLE-ASSY,G-MOTOR SP-300 CABLE-ASSY,GRIT ENCODER VP-540 CABLE-ASSY,MAINT-COVER SW SP-300 CABLE-ASSY,PRI-CAR ORG VP-540 CABLE-ASSY,SCAN MOTOR VP-540 CABLE-CARD,36P1 2000L BB CABLE-CARD,36P1 2670L BB HIGH-V CABLE-ASSY,CUT-CAR ORG VP-540 CASE,LOCK CJ-70 COVER,ENCODER VP-540 COVER,FEED GEAR VP-540 COVER,INK CARTRIDGE FLEX VP-300 COVER,INK CARTRIDGE FLEX VP-540 COVER,INNER VP-540 COVER,JUNCTION BOARD VP-540 COVER,RAIL SIDE VP-540 FLANGE,GRIT-ENCORDER VP-540 FLANGE,MOTOR SCAN VP-540 Revised 6 FRAME,FEED MOTOR VP-540 FRAME,SUPPORT AUTO CUTTER VP-540 FRAME,SUPPORT RAIL VP-300 FRAME,SUPPORT RAIL VP-540 FILTER(E),RAIL SHIELD VP-540 GEAR,H187S20(B8) GEAR,H300 S10(B6C16POM) FILTER(E),SFT-36SN Revised 1 GUIDE,CUT CABLE VP-300 GUIDE,CUT CABLE VP-540 Revised 2 GUIDE,TUBE TYPE3 VP-540 HOLDER,BACKUP SHAFTSQUARE VP-540 HOLDER,CABLE VP-300 HOLDER,CABLE VP-540 HOLDER,IDLE PULLEY XC-540 HOLDER,LINEAR SCALE CJ-70 HOUSING,R-BEARING FRAME FJ-540 LABEL,CAUTION CARRIAGE #LA266 LABEL,G-ROLLER 170 VP-540 #LA978 LABEL,G-ROLLER 50 VP-540 #LA977 LABEL,PINCH ROLL VP-540#LA968 L-BEARING,SSR15XW1GGE/W2GE+1440L L-BEARING,SSR15XW1GGE/W2GE+2050L LOCK,STAY VP-540 PLATE,CUT ORIGIN VP-540 PLATE,HOLDER CABLE VP-300 PLATE,HOLDER CABLE VP-540 PLATE,LINEAR SCALE CJ-70 PLATE,RAIL REAR VP-300 PLATE,RAIL REAR VP-540 RAIL,GUIDE VP-300 RAIL,GUIDE VP-540 RAIL,LINEAR SCALE VP-300 RAIL,LINEAR SCALE VP-540 PARTS LIST -Main Parts55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 Parts No. 22175870 15229506 1000001480 1000003089 1000003097 1000003096 1000001479 22295117 1000002665 1000002544 1000002712 1000002709 1000002162 22185101 7876709020 22175134 22175122 22175157 1000002596 1000002602 22715469 1000002597 1000002534 1000002554 22135346 1000002594 22135439 1000003036 1000004142 1000003151 12399352 1000003821 1000003822 Parts Name R-BEARING JIS 6800ZZ(B7) SENSOR INTERRUPTER,GP1A05A5 SHAFT,DRIVE PULLEY XC-540 SHEET,FRAME SUPPORT RAIL VP-540 SHEET,HOLDER CABLE VP-300 SHEET,HOLDER CABLE VP-540 SHAFT,IDLE PULLEY XC-540 SHAFT,LOCK CJ-70 SHEET,LINEAR SCALE VP-300 SHEET,LINEAR SCALE VP-540 SHEET,RAIL UNDER VP-300 SHEET,RAIL UNDER VP-540 SHEET,ROTARY DISK SLIT 360LPI SLIDER,LOCK CJ-70 ASSY,FEED MOTOR SP-540V SPRING,A CJ-70 SPRING,BACKUP PNC-960 SPRING,C P-ROLLER CM-500 STAY,G-ENCODER SENSOR VP-540 STAY,GUIDE FLEX VP-540 STAY,HOLD SHAFT SQUARE SP-500 STAY,RAILGUIDE L VP-540 STAY,SHAFT DRIVE PULLEY VP-540 STAY,SUPPORT RAIL L VP-540 STOPPER,CAM CM-500 STOPPER,GRIT-ENCORDER VP-540 STOPPER,LINEAR SCALE FJ-540 SUPPORT, CABLE SUPPORT,GUIDE CABLE TYPE2 VP-540 PAD,GUIDE TUBE VP-540 FILTER(E) FRC-45-12-6.5 SPACER,FLANGE VP-540 BASE,FLANGE VP-540 Revised 2 Revised 1 Revised 1 Revised 5 Revised 2 Revised 6 PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 1-9 Parts No. 31029101 31029106 31329501AS 3000000033 31289111AS 31289112AS 31289109AS 31289102AS 31119904 31129102 31149704AS 31299102AS 31409702 31409801AS 31019149 31049155AS 31049171AS 31049170AS 31049173AS 31049174AS 31049137AS 31049169AS 31199701AS 31229103AS 31239103AS 31019703 31049117 31069104 Parts Name BUSH,NB-19 BUSH,SQUARE SB-6025 CLAMP SET,PUSH MOUNT RT30SSF5 20P CLAMP,WIRE PLESS RFC-45VO CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*10 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS PIPE SET,POLYCA 4*8*10 20PCS RING SET,E-RING ETW-6 SUS 100 PCS RIVET SET,NYLON P2655B 20 PCS. SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET,BINDING M2.3*8 3CBC 100PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*12 NI 50 PCS. SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*10 NI 50 PCS. SCREW SET,CAP M4*15 NI 20 PCS. SCREW SET,CAP M4*25 3CBC 20 PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,SET WP M3*3 NI 20 PCS SCREW SET,TRUSS M2*6 NI 100 PCS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS SCREW,CAP M4*6+FL NI 1-3 DRIVE UNIT ( VP-540:Above ZW65383, VP-300:Above ZW61510 ) S7 S7 S7 71 79 S12 S6 S24 77 64 13 5 S7 70 8 S7 S1 S22 S7 54 S28 S14 41 76 55 S27 S12 S22 29 S7 S12 24 14 46 38 S4 36 50 22 S2 80 36 S2 31 81 S12 S12 4 31 S12 2 S7 2 52 S9 9 S21 82 S12 S2 S7 S12 S7 2 S12 3 63 30 45 72 S5 43 S19 S13 62 56 S7 S18 6 16 49 S19 S19 S10 34 Revised 27 47 56 15 78 S20 61 S8 18 67 65 84 S3 10 S22 S5 83 19 S17 S14 S8 74 S22 S5 S22 7 S3 57 S7 23 32 S21 S22 1 S22 69 S11 1-10 17 58 31 S7 S16 25 S12 36 44 S7 36 S12 S25 35 38 80 S28 S22 69 S18 27 66 S22 S5 11 12 S2 60 39 S21 73 S8 S8 S10 S20 68 53 40 51 S19 S7 37 20 S9 9 S21 S15 Revised 5 75 1 S11 S11 S12 82 59 Revised 6 S23 26 S12 S23 S22 21 42 33 28 S26 Revised 2 Revised 1 1-3 DRIVE UNIT ( VP-540:Above ZW65383, VP-300:Above ZW61510 ) PARTS LIST -Main Parts1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 50 51 52 53 54 Parts No. 6700469030 W700461290 W7004612A0 W7004612B0 W700461260 6700469020 11869103 1000002605 1000002589 1000002533 1000002671 1000002547 23415124 1000002169 23415114 1000002178 1000002188 23475213 23475240 1000002167 21365103 1000002646 1000002592 1000002711 1000002708 1000002647 1000003037 1000002710 1000002593 1000003823 1000004194 1000002549 1000002660 1000002546 1000003086 1000001905 21685128 1000003084 1000002673 1000002616 1000003293 1000002603 1000002666 1000002562 1000001555 21655131 22115121 22535287 1000002971 1000002970 1000002685 1000002196 1000002145 1000002535 1000002581 1000002675 1000002612 22055316 1000002672 1000002615 1000002658 1000002525 1000002659 1000002543 PARTS LIST -Main Parts- Parts Name ASSY,PULLEY VP-540 ASSY,FLEX1 VP-540 ASSY,FLEX2 VP-540 ASSY,FLEX3 VP-540 ASSY,GRIT ENCODER BOARD VP-540 ASSY,SCAN MOTOR VP-540 BALL,4MM BASE,G-ENCODER SENSOR VP-540 BASE,RAIL VP-540 BASE,SCAN DRIVE VP-540 BELT,100S2M1539LW-C BELT,150S2M2153LW-C CABLE-ASSY,G-MOTOR SP-300 CABLE-ASSY,GRIT ENCODER VP-540 CABLE-ASSY,MAINT-COVER SW SP-300 CABLE-ASSY,PRI-CAR ORG VP-540 CABLE-ASSY,SCAN MOTOR VP-540 CABLE-CARD,36P1 2000L BB CABLE-CARD,36P1 2670L BB HIGH-V CABLE-ASSY,CUT-CAR ORG VP-540 CASE,LOCK CJ-70 COVER,ENCODER VP-540 COVER,FEED GEAR VP-540 COVER,INK CARTRIDGE FLEX VP-300 COVER,INK CARTRIDGE FLEX VP-540 COVER,INNER VP-540 COVER,JUNCTION BOARD VP-540 COVER,RAIL SIDE VP-540 FLANGE,GRIT-ENCORDER VP-540 Revised 6 FLANGE,MOTOR SCAN VP-540 FRAME,FEED MOTOR VP-540_01 Revised 6 FRAME,SUPPORT AUTO CUTTER VP-540 FRAME,SUPPORT RAIL VP-300 FRAME,SUPPORT RAIL VP-540 FILTER(E),RAIL SHIELD VP-540 GEAR,H187S20(B8) GEAR,H300 S10(B6C16POM) Revised 1 FILTER(E),SFT-36SN GUIDE,CUT CABLE VP-300 GUIDE,CUT CABLE VP-540 Revised 2 GUIDE,TUBE TYPE3 VP-540 HOLDER,BACKUP SHAFTSQUARE VP-540 HOLDER,CABLE VP-300 HOLDER,CABLE VP-540 HOLDER,IDLE PULLEY XC-540 HOLDER,LINEAR SCALE CJ-70 HOUSING,R-BEARING FRAME FJ-540 LABEL,CAUTION CARRIAGE #LA266 LABEL,G-ROLLER 170 VP-540 #LA978 LABEL,G-ROLLER 50 VP-540 #LA977 LABEL,PINCH ROLL VP-540#LA968 L-BEARING,SSR15XW1GGE/W2GE+1440L L-BEARING,SSR15XW1GGE/W2GE+2050L LOCK,STAY VP-540 PLATE,CUT ORIGIN VP-540 PLATE,HOLDER CABLE VP-300 PLATE,HOLDER CABLE VP-540 PLATE,LINEAR SCALE CJ-70 PLATE,RAIL REAR VP-300 PLATE,RAIL REAR VP-540 RAIL,GUIDE VP-300 RAIL,GUIDE VP-540 RAIL,LINEAR SCALE VP-300 RAIL,LINEAR SCALE VP-540 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 Parts No. 22175870 15229506 1000001480 1000003089 1000003097 1000003096 1000001479 22295117 1000002665 1000002544 1000002712 1000002709 1000002162 22185101 7876709020 22175134 22175122 22175157 1000002596 1000002602 22715469 1000002597 1000002534 1000002554 22135346 1000002594 22135439 1000003036 1000004142 1000003151 12399352 1000003821 1000003822 Parts Name R-BEARING JIS 6800ZZ(B7) SENSOR INTERRUPTER,GP1A05A5 SHAFT,DRIVE PULLEY XC-540 SHEET,FRAME SUPPORT RAIL VP-540 SHEET,HOLDER CABLE VP-300 Revised 2 SHEET,HOLDER CABLE VP-540 SHAFT,IDLE PULLEY XC-540 SHAFT,LOCK CJ-70 SHEET,LINEAR SCALE VP-300 SHEET,LINEAR SCALE VP-540 Revised 1 SHEET,RAIL UNDER VP-300 SHEET,RAIL UNDER VP-540 SHEET,ROTARY DISK SLIT 360LPI SLIDER,LOCK CJ-70 ASSY,FEED MOTOR SP-540V SPRING,A CJ-70 SPRING,BACKUP PNC-960 SPRING,C P-ROLLER CM-500 STAY,G-ENCODER SENSOR VP-540 STAY,GUIDE FLEX VP-540 STAY,HOLD SHAFT SQUARE SP-500 STAY,RAILGUIDE L VP-540 STAY,SHAFT DRIVE PULLEY VP-540 STAY,SUPPORT RAIL L VP-540 Revised 1 STOPPER,CAM CM-500 STOPPER,GRIT-ENCORDER VP-540 STOPPER,LINEAR SCALE FJ-540 SUPPORT, CABLE SUPPORT,GUIDE CABLE TYPE2 VP-540 Revised 5 PAD,GUIDE TUBE VP-540 Revised 2 FILTER(E) FRC-45-12-6.5 SPACER,FLANGE VP-540 Revised 6 BASE,FLANGE VP-540 PARTS LIST -Supplemental PartsS1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 1-11 Parts No. 31029101 31029106 31329501AS 3000000033 31289111AS 31289112AS 31289109AS 31289102AS 31119904 31129102 31149704AS 31299102AS 31409702 31409801AS 31019149 31049155AS 31049171AS 31049170AS 31049173AS 31049174AS 31049137AS 31049169AS 31199701AS 31229103AS 31239103AS 31019703 31049117 31069104 Parts Name BUSH,NB-19 BUSH,SQUARE SB-6025 CLAMP SET,PUSH MOUNT RT30SSF5 20P CLAMP,WIRE PLESS RFC-45VO CUPSCREW SET, M4*6 NI 100 PCS. CUPSCREW SET,M3*10 NI 100 PCS. CUPSCREW SET,M3*4 NI 100 PCS. CUPSCREW SET,M3*6 NI 50 PCS. PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS PIPE SET,POLYCA 4*8*10 20PCS RING SET,E-RING ETW-6 SUS 100 PCS RIVET SET,NYLON P2655B 20 PCS. SADDLE SET,LOCKING WIRE LES-1010 20P SADDLE,LOCKING WIRE LWS-0711Z 20P SCREW SET,BINDING M2.3*8 3CBC 100PCS SCREW SET,CAP M3*12 BC+PW 20 PCS. SCREW SET,CAP M3*12 NI 50 PCS. SCREW SET,CAP M3*8 NI 50 PCS. SCREW SET,CAP M4*10 NI 50 PCS. SCREW SET,CAP M4*15 NI 20 PCS. SCREW SET,CAP M4*25 3CBC 20 PCS SCREW SET,CAP M4*8 3CBC+PW 20PCS SCREW SET,SET WP M3*3 NI 20 PCS SCREW SET,TRUSS M2*6 NI 100 PCS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS SCREW,BINDING P-TIGHT M3*8 3C 100P SCREW,CAP M4*12 NI+PW 4*9*0.8 20PCS SCREW,CAP M4*6+FL NI 1-4 HEAD CARRIAGE (VP-540) S2 10 S2 S2 11 S2 44 S5 S2 Revised 2 S6 46 45 S2 S6 43 20 S2 31 S2 8 S6 15 Revised 5 42 38 4 15 S2 35 36 33 S2 38 37 41 S4 17 23 26 2 16 21 S12 S2 34 1 28 12 27 22 13 5 S3 39 13 S13 S3 S12 S16 29 S8 32 6 S11 24 S3 S3 48 3 S2 19 S11 S10 S15 S3 S9 S4 S7 39 S1 47 40 9 Revised 2 S3 14 1-12 30 25 S4 7 18 S14 1-4 HEAD CARRIAGE (VP-540) PARTS LIST -Main PartsParts No. PARTS LIST -Supplemental Parts- Parts Name 1 21905166 ADAPTER,HEAD FJ-540 2 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 Parts No. S1 31329601AS Parts Name CLAMP SET,INSULOK T-18S 100 PCS. S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 3 W700461130 ASSY,LINEAR ENCODER BOARD VP-540 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 4 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540 S4 31149703AS RING SET,E-RING ETW-4 100 PCS. 5 1000002519 BASE,CARRIAGE AL VP-540 S5 31299102AS RIVET SET,NYLON P2655B 20 PCS. 6 1000002520 BASE,HOLDER CARRIAGE VP-540 S6 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 7 21775103 CAM,CARRIAGE FJ-540 S7 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS 8 11769118 CLAMP,FCM2-S6-14 S8 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 9 1000002588 COVER,HEAD BOARD VP-540 S9 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 10 1000002632 COVER,PRINT CARRIAGE VP-540 S10 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 11 1000002652 COVER,PRINT JUNCTION VP-540 S11 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 12 1000002523 FRAME,CARRIAGE U/D VP-540 S12 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 13 1000003076 GUIDE,CARRIAGE CAP VP-540 S13 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 14 22135440 GUIDE,HEAD AL FJ-540 S14 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 15 1000003293 GUIDE,TUBE TYPE3 VP-540 S15 31799103 SCREW SET,CAP M3*15 NI 20PCS 16 1000002201 ASSY,HEAD INKJET SOL XC-540 S16 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 17 1000002587 LEVER,CARRIAGE VP-540 18 21345105 LOCK,CJ-500 19 22395108 MAGNET,CJ-500 Revised 2 20 1000002586 PLATE,DAMPER VP-540 21 22055547 PLATE,GND FJ-540 22 22055548 PLATE,SLIDER CARRIAGE FJ-540 23 15229506 SENSOR INTERRUPTER,GP1A05A5 24 1000002521 SHAFT,HEXAGON CARRIAGE VP-540 25 22185127 SLIDER,CARRIAGE FJ-540 26 1000002623 SPACER,U/D LEVER VP-540 27 22175159 SPRING,CARRIAGE SIDE FJ-50 28 22175520 SPRING,HEAD ADJUST 500 FJ-540 29 22175519 SPRING,HEAD PRESS 500 FJ-540 30 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 31 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540 32 1000000417 STAY,ENCORDER SENSOR SP-540V 33 1000002524 STAY,HOLDER CARRIAGE BOARD VP-540 34 1000002522 SUPPORT,CARRIAGE BOARD VP-540 35 1000002643 SUPPORT,DAMPER VP-540 Revised 5 36 1000002679 ADAPTER,JUNCTION VPY306 37 11909167 ADAPTER,SCREW 3FAI FJ-540 38 1000003136 ASSY,TUBING 3*150MM VP-540 39 1000003032 BASE,CARRIAGE SIDE AL VP-540 40 23475206 CABLE-CARD 21P1 330L BB 41 11659249 HOLDER,RING O 3FAI FJ-540 42 1000002681 TUBE,SJ-RDG3*4 4LINK VP-540 43 1000003031 SUPPORT,ADJUST SCREW VP-540 44 1000003075 PAD,PRINT CARRIAGE L VP-540 45 1000003074 PAD,PRINT CARRIAGE R VP-540 46 1000002753 LABEL,READ MANUAL VP-540#LA969 47 1000002171 CABLE-ASSY,HEAD U/D SENSOR VP-540 48 1000002174 CABLE-ASSY,LINEAR ENCODER VP-540 1-13 1-5 HEAD CARRIAGE (VP-300) S2 24 S1 14 15 S2 S2 S3 S1 Revised 2 S4 21 S1 S4 25 33 Revised 5 7 S1 12 S6 30 26 S1 36 6 18 18 32 Revised 2 S1 2 (Cut to 110mm when using.) 3 20 S1 35 37 5 7 S6 31 (Cut to 130mm when using .) 4 11 13 19 27 S8 S1 S1 23 S7 1 28 34 S7 S7 S5 22 S10 9 S2 S2 16 8 S2 S2 10 9 16 S9 S8 S2 S11 29 Revised 2 S2 17 1-14 1-5 HEAD CARRIAGE (VP-300) PARTS LIST -Main PartsParts No. 1 21905166 PARTS LIST -Supplemental Parts- Parts Name Parts No. Parts Name ADAPTER,HEAD FJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 2 1000002679 ADAPTER,JUNCTION VPY306 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 3 11909167 ADAPTER,SCREW 3FAI FJ-540 S3 31299102AS RIVET SET,NYLON P2655B 20 PCS. 4 6085393800 ASSY,INK DAMPER L 3FAI 4 SJ-1000 Revised 1 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 5 W700461130 ASSY,LINEAR ENCODER BOARD VP-540 S5 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS 6 W700461110 ASSY,PRINT CARRIAGE BOARD VP-540 S6 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 7 1000003136 ASSY,TUBING 3*150MM VP-540 S7 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 8 1000002661 BASE,CARRIAGE AL VP-300 S8 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 9 1000003032 BASE,CARRIAGE SIDE AL VP-540 S9 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS 10 1000002662 BASE,HOLDER CARRIAGE VP-300 S10 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 11 23475206 CABLE-CARD 21P1 330L BB S11 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 12 11769118 CLAMP,FCM2-S6-14 13 1000002588 COVER,HEAD BOARD VP-540 14 1000002632 COVER,PRINT CARRIAGE VP-540 15 1000002652 COVER,PRINT JUNCTION VP-540 16 1000003076 GUIDE,CARRIAGE CAP VP-540 17 22135440 GUIDE,HEAD AL FJ-540 18 1000003293 GUIDE,TUBE TYPE3 VP-540 19 1000002201 ASSY,HEAD INKJET SOL XC-540 20 11659249 HOLDER,RING O 3FAI FJ-540 21 1000002753 LABEL,READ MANUAL VP-540#LA969 22 21345105 LOCK,CJ-500 23 22395108 MAGNET,CJ-500 24 1000003075 PAD,PRINT CARRIAGE L VP-540 25 1000003074 PAD,PRINT CARRIAGE R VP-540 26 1000002664 PLATE,DAMPER VP-300 27 22055547 PLATE,GND FJ-540 28 22175520 SPRING,HEAD ADJUST 500 FJ-540 29 22175519 SPRING,HEAD PRESS 500 FJ-540 30 1000003863 STAY,CARRIAGE TUBE TYPE2 VP-540 31 1000000417 STAY,ENCORDER SENSOR SP-540V 32 1000002524 STAY,HOLDER CARRIAGE BOARD VP-540 33 1000003031 SUPPORT,ADJUST SCREW VP-540 34 1000002663 SUPPORT,CARRIAGE BOARD VP-300 35 1000002643 SUPPORT,DAMPER VP-540 36 1000002670 TUBE,SJ-RDG3*4 4LINK VP-300 37 1000002174 CABLE-ASSY,LINEAR ENCODER VP-540 Revised 2 Revised 2 Revised 5 1-15 1-6 BASE FRAME S3 S12 S5 1 S4 S5 S7 2 8 S13 4 20 4 S14 S12 S3 19 S14 S3 215 17 S4 4 6 19 S2 5 S14 S3 S3 S4 23 4 3 17 S10 21 S2 10 23 S3 S14 S10 S4 12 9 S11 S7 S8 18 22 11 22 11 18 S14 S14 S15 S14 S1 14 15 16 S14 S13 S13 13 S6 S14 S14 7 S9 1-16 S3 1-6 BASE FRAME PARTS LIST -Main Parts- 1 2 3 4 PARTS LIST -Supplemental Parts- Parts No. Parts Name 1000002654 APRON,B VP-300 S1 31029101 BUSH,NB-19 1000002553 APRON,B VP-540 S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1000002152 APRON,F AL VP-300 S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1000002148 APRON,F AL VP-540 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 1000002655 APRON,F UNDER VP-300 S5 31279106 LABEL,CAUTION HOT SURF NO.778 1000002542 APRON,F UNDER VP-540 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS. 1000002166 ASSY,CORD HEATER VP-300 S7 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1000002165 ASSY,CORD HEATER VP-540 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P S9 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 5 W700461270 ASSY,THERMISTOR BOARD VP-540 Parts No. Parts Name 1000002151 BED,VP-300 S10 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 1000002147 BED,VP-540 S11 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 7 1000000764 FAN,A35577-55ROL S12 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 8 1000002584 FRAME,SIDE BED L VP-540 S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS PLATE,SHUTTER VP-300 S14 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P PLATE,SHUTTER VP-540 S15 31179106 SCREW,JACK UP SP-540V 6 9 1000002657 1000002541 10 15099124 SENSOR,US-602SXTLAS 65OFF 50ON 11 15099115 SENSOR-INTERRUPTER GP2A25NJ 12 1000002600 SHUTTER,BED L VP-540 13 1000002599 SHUTTER,BED R VP-540 14 21625103 SHUTTER,HEATER CORD SP-300 15 1000002582 SPACER,BED LOWER VP-540 16 1000002583 SPACER,BED UPPER VP-540 17 1000002669 STAY,DRY HEATER VP-300 1000002606 STAY,DRY HEATER VP-540 18 1000002585 19 20 STAY,PAPER SENSOR VP-540 1000002668 STAY,PRINT HEATER VP-300 1000002590 STAY,PRINT HEATER VP-540 1000002656 PAD,CUTTER VP-300 1000002598 PAD,CUTTER VP-540 21 1000002181 CABLE-ASSY,THERMISTOR VP-540 22 1000002175 CABLE-ASSY,PAPER SENSOR VP-540 23 1000002184 CABLE-ASSY,THERMOSTAT VP-540 1-17 1-7 CHASSIS S4 30 22 3 S4 S4 7 18 S8 S9 S4 31 25 25 9 4 10 S1 S4 11 S8 19 S1 2 23 S1 S8 S11 8 Revised 1 1 28 S4 S3 S5 S6 16 12 26 S10 14 21 15 S2 S7 5 S4 24 13 20 29 S4 6 S4 27 17 PARTS LIST -Main PartsParts No. 1 6700469010 Parts Name ASSY,MAIN BOARD VP-540 Revised 1 2 W700461220 ASSY,POWER BOARD VP-540 25 Parts No. Parts Name 1000002755 CABLE-ASSY,HEATER VP-300 1000002183 CABLE-ASSY,HEATER VP-540 26 1000002190 CABLE-ASSY,JUNBI B VP-540 3 1000002144 ASSY,SERVO BOARD VP-540 4 15009101 BATTERY CR2032 27 1000002173 CABLE-ASSY,JUNBI E VP-540 5 1000002559 CHASSIS,VP-540 28 1000002177 CABLE-ASSY,POWER SERVO VP-540 6 1000002633 COVER,CHASSIS VP-540 29 1000002180 7 1000000012 FAN,109R0624H459 8 1000003085 FILTER(E),CHASSIS SHIELD VP-540 9 12559105 FUSE 10 1000003014 FUSE,154002.DR 11 1000003015 FUSE,1543.15DR 12 13429702 INLET AC P01CF01 15A250V 13 22535257 LABEL,CAUTION VOLTAGE #LA167 30 31 CABLE-ASSY,RELAY JUNCTION VP-540 23475216 CABLE-CARD,40P1 1400L BB 23475237 CABLE-CARD,40P1 2070L BB HIGH-V (For VP-540) (For VP-300) 1000002044 CABLE-ASSY,117V SELECTOR XC-540 (For 117V) 1000002043 CABLE-ASSY,230V SELECTOR XC-540 (For 230V) PARTS LIST -Supplemental PartsParts No. Parts Name 14 1000002682 LABEL,LAN VP-540#LA964 S1 31029106 BUSH,SQUARE SB-6025 15 22535117 LABEL,POWER CM-500 NO.893 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 16 13129170 POWER SW AJ7201B S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 17 12429114 POWER UNIT,ZWS150PAF-36J S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 18 1000002579 STAY,CABLE VP-540 S5 31279116 LABEL,EARTH MARK-1 NO.E-580 19 1000002566 STAY,CHASSIS FAN VP-540 S6 31279121 LABEL,FLASH-LIGHTING NO.E-582 20 1000002189 CABLE-ASSY,JUNBI A VP-540 S7 31279191 LABEL,WARNING FUSE REPLACE #347 21 23415116 CABLE ASSY,JUNBI D SP-300 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 22 23415117 CABLE ASSY,POWER MAIN SP-300 S9 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 23 23475197 CABLE CARD 25P1 105L BB FJ-540 S10 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 24 23415268 CABLE-ASSY AC GROUND GREEN SP-540 S11 31369102 SPACER,PCB SUPPORT PCB-8S 1-18 1-8 PINCH ROLLER S2 18 S2 S4 17 12 3 16 13 3 14 9 15 1 S1 4 4 S1 8 5 8 6 S3 11 2 5 S1 7 6 S3 10 S3 PARTS LIST -Main Parts- S3 7 S1 PARTS LIST -Supplemental Parts- Parts No. Parts Name 6700460210 ASSY,PINCHROLL L VP-540 S1 31149702AS RING SET,E-RING ETW-3 100 PCS. 6700460220 ASSY,PINCHROLL R VP-540 S2 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P 2 6700460300 ASSY,PINCHROLL C VP-540 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P 3 21745101 COLLAR,P-ROLLER PNC-960 S4 31249303 WASHER SET,SPRING M3 NI 100 PCS 4 22195153 FRAME,PINCH ROLL SP-540V 5 22145416 LEVER,P-ROLLER PNC-960 6 11539104 PIN 3*35 SUS M6 7 22145831 PIN NO.1 (214-831) 8 22145832 PIN NO.2 9 22055264 PLATE,GUIDE P PNC-960 10 21565103 P-ROLLER FD16S4(B10) TYPE2 11 21565102 P-ROLLER TD16S4(B10) TYPE2 12 22625101 SPRING,PINCH LEFT SP-300 1 Parts No. 214-832 13 1000002648 SPRING,PINCH LEFT VP-540 14 22625102 SPRING,PINCH RIGHT SP-300 15 1000002649 SPRING,PINCH RIGHT VP-540 16 22715461 STAY,PINCH CENTER SP-540V 17 1000003028 STAY,PINCH SENSOR VP-540 18 1000002973 LABEL,PINCH SENSOR VP-540 #LA979 1-19 Parts Name 1-9 STAND S2 3 S1 1 11 5 S2 5 9 S2 6 S2 11 S2 8 2 S2 10 S2 3 S1 S2 10 S2 9 7 4 7 S2 PARTS LIST -Main PartsParts No. Parts Name 1 1000002578 ARM,L VP-540 2 1000002577 ARM,R VP-540 3 7498805000 ASSY STOPPER SCREW PNS-501 4 1000002636 ASSY,BASE STAND VP-540 5 1000002153 ASSY,SHAFT SHEET VP-300 1000001611 ASSY,SHAFT SHEET XC-540 9 10 Parts No. Parts Name 1000002149 STAND,LEG VP-540 1000002678 STAY,STAND VP-300 1000002635 STAY,STAND VP-540 11 1000001579 STOPPER,SHAFT POM XC-540 PARTS LIST -Supplemental Parts- 6 21815106 BOLT,SHOULDER PNS-501 7 12329505 CASTER,BWS-50BN S1 3000000036 Parts No. NUT SET,SQUARE M5 8.5*8.5*2.3 3C 100PCS 8 1000002618 LEVER,BRAKE VP-540 S2 31049157 SCREW,CAP M6*20 3CBC+PW+SW 1-20 Parts Name 1-10 TOOL CARRIAGE S6 28 13 S5 S6 12 15 16 11 S6 7 26 S4 6 15 S3 S10 25 S4 29 S12 27 S5 9 5 S9 19 21 24 17 S5 20 10 4 S7 14 22 3 S1 S9 1 8 2 18 PARTS LIST -Main Parts- S13 23 S11 S8 S2 Parts No. 1 22805292 2 22805291 Parts Name ASSY, CLAMP BLADE CM-500 ASSY, HOLDER BLADE CM-500 Parts No. 23 22175155 24 22715168 Parts Name SPRING,SCREW CM-500 STAY,AUTO CUTTER 2 CM-500 3 22805287 ASSY, PLATE CAM SLIDE CM-500 25 1000002531 STAY,CUT CARRIAGE BOARD VP-540 4 22805571 ASSY,CARRIAGE SP-300 26 1000002540 STAY,HOLDER BELT VP-540 5 W700461250 ASSY,CROP SENSOR BOARD VP-540 6 W700461120 ASSY,CUT CARRIAGE BOARD VP-540 7 W700461290 ASSY,FLEX1 VP-540 8 7488739000 BASE CUTTER CJ-500 9 1000002530 BASE,CUT CARRIAGE VP-540 10 1000002185 11 27 22535287 28 1000002674 1000002613 29 1000002187 CABLE-ASSY,PINCH SENSOR VP-540 23475207 CABLE-CARD,15P1 1900L BB (For VP-300) 23475238 CABLE-CARD,15P1 2570L BB HIGH-V (For VP-540) LABEL,CAUTION CARRIAGE #LA266 PLATE,CABLE CUT VP-300 PLATE,CABLE CUT VP-540 CABLE-ASSY,CROP SENSOR VP-540 PARTS LIST -Supplemental PartsParts No. S1 31029801AS Parts Name BUSH SET,ROLL 2*4 3C100PCS 12 22025646 COVER,BELT HOLDER EGX-600 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 13 1000002570 COVER,CARRIAGE BOARD VP-540 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 14 22025269 COVER,CARRIAGE CM-500 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 1000002667 GUIDE,CABLE FLEX-CUT VP-300 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 1000002591 GUIDE,CABLE FLEX-CUT VP-540 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS. 16 21655232 HOLDER,BELT EGX-600 S7 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS Revised 6 17 22285503 NUT,PENHOLDER S8 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS 18 21495115 SCREW,BLADE SET CM-500 S9 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 19 15099115 SENSOR-INTERRUPTER GP2A25NJ S10 31069104 SCREW,CAP M4*6+FL NI 20 21475148 SHEET,FILTER CROP CJ-500 S11 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 21 22175122 SPRING,BACKUP PNC-960 S12 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS 22 22175154 SPRING,BLADE UP CM-500 S13 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 15 1-21 1-11 WIPER SYSTEM S1 20 S7 19 21 18 16 8 3 15 S5 3 5 2 12 S5 S1 4 17 6 S3 S5 10 5 11 7 S4 S6 14 13 S1 22 1 S2 S1 9 23 PARTS LIST -Main PartsParts No. Parts Name Parts No. Parts Name 1 1000002576 BASE,WIPER MOTOR VP-540 18 11379105 WIPER,HEAD ASP FJ-50 2 11929138 BELT,408P2M4-530 19 1000002573 COVER,SCRAPER VP-540 3 12159536 BUSH,B-S6-17 20 1000002571 HOLDER,SCRAPER VP-540 4 1000002572 COVER,WIPE VP-540 21 1000001658 WIPER,SCRAPER XC-540 5 21995104 FLANGE,PULLEY STX-7 22 1000002186 CABLE-ASSY,WIPER SENSOR VP-540 6 1000002574 FRAME,WIPER VP-540 23 1000002182 CABLE-ASSY,WIPER MOTOR VP-540 7 21685144 GEAR,S53S5(B15) FJ-540 8 21655245 HOLDER,WIPER FJ-540 9 22435106 MOTOR,103-593-1041 10 21545160 PAD,WIPER TRAY SJ-540 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 11 21975124 PULLEY,T14P2S4 + GEAR,S53 S2 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 12 21975123 PULLEY,WD6.94S9 S3 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 13 1000002575 RAIL,GUIDE WIPER VP-540 S4 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 14 15229506 SENSOR INTERRUPTER,GP1A05A5 S5 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS 15 22295132 SHAFT,IDLE PULLEY STX-7 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 16 22155961 SHAFT,WIPER FJ-540 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 17 22175140 SPRING,TENSIONER STX-7 S7 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. PARTS LIST -Supplemental PartsParts No. 1-22 Parts Name 1-12 PUMP SYSTEM 8 2 26 Revised 2 18 26 5 14 14 1 6 S4 20 S3 13 S4 S2 5 28 5 5 18 5 S2 S5 S7 21 24 S5 3 5 5 18 S1 S7 29 9 5 10 14 5 1 5 S2 14 18 24 11 S8 S2 S5 15 30 17 22 S5 S2 23 Revised 1 12 S9 27 12 19 31 Revised 1 23 23 S6 S2 23 27 25 16 1-23 4 7 S6 S2 1-12 PUMP SYSTEM PARTS LIST -Main PartsParts No. PARTS LIST -Supplemental Parts- Parts Name Parts No. Parts Name 1 1000002537 ARM,LINK UP VP-540 S1 31029106 BUSH,SQUARE SB-6025 2 1000002794 ASSY,CAP-TOP XC-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 3 1000002538 BASE,CAP VP-540 S3 31109601AS NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 4 22175815 BEARING F8-16ZZ S4 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 5 1000000796 BUSH,80F-0503 S5 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 6 21365121 CASE,CAP TOP FJ-540 S6 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 7 1000002564 COUPLING,PUMP VP-540 S7 31179106 SCREW,JACK UP SP-540V 8 22025671 COVER,CAP CASE FJ-540 S8 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 9 12239406 CUSHION,TM-96-6 S9 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 10 1000002536 FRAME,BACK-UP CAP VP-540 11 1000002580 FRAME,BASE CAP VP-540 12 21685122 GEAR,S10S20 13 22135616 GUIDE,CAP CASE FJ-540 14 11659249 HOLDER,RING O 3FAI FJ-540 15 22435106 MOTOR,103-593-1041 16 1000002595 PLATE,P-BEARING VP-540 17 1000001585 PLATE,P-MOTOR XC-540 18 1000002539 SHAFT,CAP VP-540 19 1000002563 SHAFT,PUMP VP-540 20 22175334 SPRING,CAP HEAD FJ-540 21 1000002561 SPRING,CAP SWING VP-540 22 1000002565 STAY,PUMP ASSY VP-540 23 1000002019 STOPPER,PUMP XC-540 24 1000002645 STOPPER,SHAFT CAP VP-540 25 6700319010 ASSY,PUMP SUB XC-540 26 1000002095 FITTING,TUBE PP VFY206 27 1000002119 TUBE,EPDM ID2-OD4 310MM 28 1000003033 STAY,GUIDE CAP-CASE VP-540 29 1000003104 SHEET,BASE CAP VP-540 30 1000002179 CABLE-ASSY,PUMP MOTOR VP-540 31 1000003383 ASSY,TUBING 2*30MM VP-540 Revised 2 Revised 1 1-24 Revised 1 1-13 INK SYSTEM S3 S4 S2 15 S2 S3 15 S2 20 11 7 S1 19 S5 (Cut to 110mm when using.) 21 9 2 18 1 9 17 1 9 5 5 S5 2118 9 2 1 1 S5 17 8 S2 14 16 19 (Cut to 110mm when using.) (Cut to 170mm when using.) S2 3 10 13 S2 12 S2 4 6 PARTS LIST -Main PartsParts No. 1 11909133 Parts Name ADAPTER,SCREW 2FAI FJ-50 Parts No. 16 21435109 Parts Name TUBE,SILICONE 3*5*8 2 1000001589 ADAPTER,TUBE 2-3FAI XC-540 17 1000002680 ADAPTER,JOINT VPI336 3 W700461280 ASSY,CARTRIDGE IC BOARD VP-540 18 11909167 ADAPTER,SCREW 3FAI FJ-540 4 W700461230 ASSY,FEED MOTOR BOARD VP-540 19 1000003136 ASSY,TUBING 3*150MM VP-540 5 1000002423 ASSY,TUBING 2*210MM XC-540 20 1000003038 COVER,CARTRIDGE IC VP-540 6 1000002568 BASE,INKCARTRIDGE VP-540 21 11659249 HOLDER,RING O 3FAI FJ-540 7 1000002172 CABLE-ASSY,INK CARTRIDGE VP-540 8 11659218 HOLDER,I/C SC-500 9 11659149 HOLDER,RING O 2FAI FJ-50 PARTS LIST -Supplemental Parts- 10 22055435 PLATE,INK FJ-500 11 1000002560 PLATE,INK JOINT VP-540 Parts No. S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 12 1000001473 PLATE,HOLDER I/C XC-540 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 13 21475153 SHEET,INKCARTRIDGE SP-300 S3 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 14 22625103 SPRING,PRESS CARTRIDGE SP-300 S4 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS 15 1000002640 SUPPORT,TUBE VP-540 S5 31799103 SCREW SET,CAP M3*15 NI 20PCS 1-25 Parts Name 1-14 ACCESSORY ( VP-540:Below ZW65382, VP-300:Below ZW61509 ) 14 27 117V 44 36 42 37 230V 4 3 18 230VC 240VA 13 240VE 5 44 2 1 16 11 11 43 42 55 54 21 S5 S5 35 57 19 7 6 11 29 29 45 52 48 56 47 S5 56 16 46 22 11 36 37 49 47 S5 53 10 9 S4 58 40 25 17 50 S4 38 41 8 (Assemble all these parts.) S2 59 S3 26 39 51 S1 32 20 28 28 30 32 23 61 24 18 31 60 33 1-26 34 12 15 1-14 ACCESSORY ( VP-540:Below ZW65382, VP-300:Below ZW61509 ) PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts Name 1 23495124 AC CORD 3ASL100 240VA 10A SAA 37 1000003111 PAD,BASE STAND VP-540 Parts No. Parts Name 2 13499111 AC CORD H05VV-F 240VE 10A S 38 1000002690 PAD,L-LEFT VP-540 3 13499109 AC CORD SJT 117V 10A 3PVC 39 1000002691 PAD,L-RIGHT VP-540 4 23495125 AC-CORD H05VV 230V 10A S 40 1000003110 PAD,RAIL UPPER VP-540 5 13499209 ADAPTER PLUG (100V) 41 21545178 6 22805575 ASS'Y, SHORT MEDIA CLAMP L SP-540V 42 1000002697 PAD,SPACER STAND VP-540 7 22805576 ASS'Y, SHORT MEDIA CLAMP R SP-540V 8 1000003083 ASSY,FLANGE GUIDE VP-540 PAD,SPACER RAIL SP-300 43 1000002695 PAD,STAND L/R VP-540 44 1000002696 PAD,STAND UPPER VP-540 9 6700469040 ASSY,MEDIA CLAMP L LONG VP-540 45 1000002969 PAD,SUPPORT STAND VP-540 10 6700469050 ASSY,MEDIA CLAMP R LONG VP-540 46 1000003078 PAD,TRAY 440 A VP-540 11 22845112 BASE,MEDIA CLAMP SP-300 47 1000003079 PAD,TRAY 440 B VP-540 12 11849102 BLADE,OLFA AUTO CUTTER XB10 48 1000003080 PAD,TRAY 440 C VP-540 13 13439801 CABLE-AC 3P CHINA 10A250V S 49 1000002692 PAD,U-LEFT VP-540 14 23495117 CABLE-AC,VCTF 100V 12A 3P-S 50 1000002693 PAD,U-RIGHT VP-540 15 22335143 CAP,EPDM 51 22155133 PIPE,TOOL D9*L150 FJ-540 16 1000002698 CARTON,ACCESSORY VP-540 52 22055691 PLATE,LONG CLAMP MEDIA L SP-540V 17 22605305 18 19 20 21 53 22055693 PLATE,LONG CLAMP MEDIA R SP-540V 1000002701 CARTON,COVER VP-300 CARTON,COVER INK SP-300 54 22055692 PLATE,SHORT CLAMP MEDIA L SP-540V 1000002688 CARTON,COVER VP-540 55 22055694 PLATE,SHORT CLAMP MEDIA R SP-540V 1000002704 CARTON,SHAFT SHEET VP-300 56 1000001602 SHEET,CLAMP MEDIA XC-540 1000002699 CARTON,SHAFT SHEET VP-540 57 1000002752 STICKER,REP JP/EN VP-540 1000002702 CARTON,SLEEVE VP-300 58 22735135 1000002689 CARTON,SLEEVE VP-540 59 1000002604 STOPPER,CARRIAGE VP-540 1000002703 CARTON,STAND VP-300 60 1000002694 CARTON,STAND VP-540 1000002700 TRAY,SKID VP-300 1000002687 TRAY,SKID VP-540 22 1000003077 CARTON,TRAY 440 VP-540 23 11369115 CASE,PP BOTTLE 24 ST-037 CLEAN STICK TX712A 25 1000002650 COVER,440CC I/C VP-540 S1 31279201 LABEL,REPACKAGE #LA16 26 22565682 HEXAGONAL WRENCH 5 S2 31139103 PLAPOINT,FE4*6 WH 27 22535532 LABEL,CARTON CARE #LA762 S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW 1000002683 LABEL,CARTON VP-300#LA965 S4 31139104 SCREW,PLAPOINT M4*6 BK FE 1000002684 LABEL,CARTON VP-540#LA966 S5 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 28 29 22535469 LABEL,CAUTION CLAMP SP-300#LA677 30 22535144 LABEL,DRAIN BOTTLE #LA29 31 1000001099 LABEL,HARMFUL FIRE #LA915 32 33 34 35 36 22535357 61 STICKER,SUP JP/EN SP-300 12569656 TWEEZERS PTS-01 PARTS LIST -Supplemental PartsParts No. Parts Name LABEL,USE FORKLIFT #LA435 1000002751 MANUAL,INS EN VP-540 MAX 1000002749 MANUAL,INS JP VP-540 MAX 1000002750 MANUAL,USE EN VP-540 COMMON 1000002748 MANUAL,USE JP VP-540 COMMON 1000003030 PAD, SHAFT SHEET VP-540 1000003112 PAD,SHAFT SHEET VP-300 1000002968 PAD,ACCESSORY VP-540 1-27 1-14 ACCESSORY ( VP-540:Above ZW65383, VP-300:Above ZW61510 ) 14 27 117V 44 36 42 37 230V 4 3 18 230VC 240VA 13 240VE 5 44 2 1 16 11 11 43 42 55 54 21 S5 S5 35 57 19 7 6 11 29 29 45 52 48 47 46 22 11 S5 36 37 49 47 S5 53 56 56 16 Revised 6 10 9 62 S4 58 40 25 17 50 S4 38 41 8 (Assemble all these parts.) S2 59 S3 26 39 51 S1 32 20 28 28 30 32 23 61 24 18 31 60 33 1-28 34 12 15 1-14 ACCESSORY ( VP-540:Above ZW65383, VP-300:Above ZW61510 ) PARTS LIST -Main PartsParts No. PARTS LIST -Main Parts- Parts Name Parts No. Parts Name 1 23495124 AC CORD 3ASL100 240VA 10A SAA 37 1000003111 PAD,BASE STAND VP-540 2 13499111 AC CORD H05VV-F 240VE 10A S 38 1000002690 PAD,L-LEFT VP-540 3 13499109 AC CORD SJT 117V 10A 3PVC 39 1000002691 PAD,L-RIGHT VP-540 4 23495125 AC-CORD H05VV 230V 10A S 40 1000003110 PAD,RAIL UPPER VP-540 5 13499209 ADAPTER PLUG (100V) 41 21545178 PAD,SPACER RAIL SP-300 6 22805575 ASS'Y, SHORT MEDIA CLAMP L SP-540V 42 1000002697 PAD,SPACER STAND VP-540 7 22805576 ASS'Y, SHORT MEDIA CLAMP R SP-540V 43 1000002695 PAD,STAND L/R VP-540 8 1000003083 ASSY,FLANGE GUIDE VP-540 44 1000002696 PAD,STAND UPPER VP-540 9 6700469040 ASSY,MEDIA CLAMP L LONG VP-540 45 1000002969 PAD,SUPPORT STAND VP-540 10 6700469050 ASSY,MEDIA CLAMP R LONG VP-540 46 1000003078 PAD,TRAY 440 A VP-540 11 22845112 BASE,MEDIA CLAMP SP-300 47 1000003079 PAD,TRAY 440 B VP-540 12 11849102 BLADE,OLFA AUTO CUTTER XB10 48 1000003080 PAD,TRAY 440 C VP-540 13 13439801 CABLE-AC 3P CHINA 10A250V S 49 1000002692 PAD,U-LEFT VP-540 14 23495117 CABLE-AC,VCTF 100V 12A 3P-S 50 1000002693 PAD,U-RIGHT VP-540 15 22335143 CAP,EPDM 51 22155133 PIPE,TOOL D9*L150 FJ-540 16 1000002698 CARTON,ACCESSORY VP-540 52 22055691 PLATE,LONG CLAMP MEDIA L SP-540V 17 22605305 18 19 20 21 CARTON,COVER INK SP-300 53 22055693 PLATE,LONG CLAMP MEDIA R SP-540V 1000002701 CARTON,COVER VP-300 54 22055692 PLATE,SHORT CLAMP MEDIA L SP-540V 1000002688 CARTON,COVER VP-540 55 22055694 PLATE,SHORT CLAMP MEDIA R SP-540V 1000002704 CARTON,SHAFT SHEET VP-300 56 1000001602 SHEET,CLAMP MEDIA XC-540 1000002699 CARTON,SHAFT SHEET VP-540 57 1000002752 STICKER,REP JP/EN VP-540 1000002702 CARTON,SLEEVE VP-300 58 22735135 STICKER,SUP JP/EN SP-300 1000002689 CARTON,SLEEVE VP-540 59 1000002604 STOPPER,CARRIAGE VP-540 1000002703 CARTON,STAND VP-300 1000002694 60 CARTON,STAND VP-540 1000002700 1000002687 TRAY,SKID VP-300 TRAY,SKID VP-540 22 1000003077 CARTON,TRAY 440 VP-540 61 12569656 TWEEZERS PTS-01 23 11369115 CASE,PP BOTTLE 62 1000004192 PAD,COVER FRONT VP-540 24 ST-037 CLEAN STICK TX712A 25 1000002650 COVER,440CC I/C VP-540 Parts No. 26 22565682 HEXAGONAL WRENCH 5 S1 31279201 27 22535532 LABEL,CARTON CARE #LA762 S2 31139103 PLAPOINT,FE4*6 WH LABEL,CARTON VP-300#LA965 S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW 28 1000002683 1000002684 Revised 6 PARTS LIST -Supplemental PartsParts Name LABEL,REPACKAGE #LA16 LABEL,CARTON VP-540#LA966 S4 31139104 SCREW,PLAPOINT M4*6 BK FE 29 22535469 LABEL,CAUTION CLAMP SP-300#LA677 S5 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 30 22535144 LABEL,DRAIN BOTTLE #LA29 31 1000001099 LABEL,HARMFUL FIRE #LA915 32 22535357 LABEL,USE FORKLIFT #LA435 33 34 35 1000002751 MANUAL,INS EN VP-540 MAX 1000002749 MANUAL,INS JP VP-540 MAX 1000002750 MANUAL,USE EN VP-540 COMMON 1000002748 MANUAL,USE JP VP-540 COMMON 1000003030 PAD, SHAFT SHEET VP-540 1000003112 PAD,SHAFT SHEET VP-300 36 1000002968 PAD,ACCESSORY VP-540 1-29 14 14 2-1 3 50 50 1 2 4 13 54 43 11 54 43 13 43 11 54 54 43 37 28 51 5 35 34 22 9 21 19 23 29 6 10 20 16 53 7 30 15 32 8 25 24 Revised 6 17 27 26 59 18 2 Electrical Section 2-1 WIRING MAP 2 VP-540/300 WIRING MAP Cable List Parts No. 1 1000002189 2 VP-300 100V 200V 100V 200V CABLE-ASSY,JUNBI A VP-540 * * * * 2 1000002190 CABLE-ASSY,JUNBI B VP-540 * * * * 3 23415268 CABLE-ASSY AC GROUND GREEN SP-540 * * * * 4 23415116 CABLE ASSY,JUNBI D SP-300 * * * * 5 1000002173 CABLE-ASSY,JUNBI E VP-540 * * * * 6 1000002177 CABLE-ASSY,POWER SERVO VP-540 * * * * 7 23415117 CABLE ASSY,POWER MAIN SP-300 * * * * 8 1000002188 CABLE-ASSY,SCAN MOTOR VP-540 * * * * 9 1000002180 CABLE-ASSY,RELAY JUNCTION VP-540 * * * * 10 1000002168 CABLE-ASSY,FAN VP-540 * * * * 1000002044 CABLE-ASSY,117V SELECTOR XC-540 * 1000002043 CABLE-ASSY,230V SELECTOR XC-540 11 * * * 13 1000002184 CABLE-ASSY,THERMOSTAT VP-540 * * * * 14 1000002181 CABLE-ASSY,THERMISTOR VP-540 * * * * 15 1000002172 CABLE-ASSY,INK CARTRIDGE VP-540 * * * * 16 23415124 CABLE ASSY,GRIT MOTOR SP-300 * * * * 17 1000002176 CABLE-ASSY,PINCH U/D SENSOR VP-540 * * * * 18 23415114 CABLE ASSY,MNT. COVER SW SP-300 * * * * 19 23505834 CABLE ASSY,INK SYSTEM COVER SW * * * * 20 1000002186 CABLE-ASSY,WIPER SENSOR VP-540 * * * * 21 1000002167 CABLE-ASSY,CUT-CAR ORG VP-540 * * * * 22 1000002178 CABLE-ASSY,PRI-CAR ORG VP-540 * * * * 23 1000002175 CABLE-ASSY,PAPER SENSOR VP-540 * * * * 24 1000002182 CABLE-ASSY,WIPER MOTOR VP-540 * * * * 25 1000002179 CABLE-ASSY,PUMP MOTOR VP-540 * * * * 26 1000002185 CABLE-ASSY,PINCH SENSOR VP-540 * * * * 27 1000002187 CABLE-ASSY,CROP SENSOR VP-540 * * * * 28 1000002174 CABLE-ASSY,LINEAR ENCODER VP-540 * * * * 29 23475197 CABLE CARD 25P1 105L BB FJ-540 * * * * 23475237 CABLE-CARD 40P1 2070L BB HIGH-V * * 23475216 CABLE CARD,40P1 1400L BB SP-300 * * 23475238 CABLE-CARD, 15P1 2570L BB 23475207 CABLE CARD,15P1 1900L BB SP-300 30 32 * * CABLE-CARD,24P1 600L BB * * 23475240 CABLE CARD,36P1 2670L BB HIGH-V * * 23475213 CABLE CARD,36P1 2000L BB SP-300 34 23475212 35 37 23475206 43 CABLE-CARD 21P1 330L BB * * 1000002165 ASSY,CORD HEATER VP-540 * * 1000002166 ASSY,CORD HEATER VP-300 * * * * * * * * * * 50 12559105 FUSE * * * * 51 1000002171 CABLE-ASSY,HEAD U/D SENSOR VP-540 * * * * 53 1000002169 CABLE-ASSY,GRIT ENCODER VP-540 * * * * 1000002183 CABLE-ASSY,HEATER VP-540 * * 1000002755 CABLE-ASSY,HEATER VP-300 * * * * 54 Revised 6 VP-540 Parts Name 59 1000004205 * CABLE-ASSY, FRONT-COVER SW VP-540 2-2 * 2-2 MAIN BOARD MAIN BOARD_Arrangement Diagram (Component Side) It indicates the version of the Main Board. 2 DP SW VP-540 VP-300 Bit1 OFF OFF Bit2 OFF OFF Bit3 OFF OFF Bit4 OFF OFF 2-3 Bit5 OFF OFF Bit6 OFF OFF Bit7 OFF OFF Bit8 OFF OFF MAIN BOARD_Arrangement Diagram (Soldering Side) 2 2-4 R20 RA1 R1 PC211 CE0.1u Y1 R26 5 7 4 8 3 9 2 10 T13 0 T12 T6 T5 A1 PC212 CE0.1u T14 R10 10K T3 R21 10K VCC3 VDDQ CTS2 TCLK MD8/RTS2 VDDQ VSSQ MD7/TXD SCK2/MRESET VDD VSS A18 A19 VDDQ VSSQ A20 A21 A22 A23 VDDQ VSSQ A24 A25 MD3/CE2A MD4/CE2B VDDQ VSSQ MD5/RAS2 DACK0 DACK1 A0 VDDQ VSSQ A1 STATUS0 STATUS1 MD6/IOIS16 VDDQ VSSQ ASEBRK/BRKACK TDO VDD VSS TMS TCK TDI TRST CKIO2ENB NC VDD-PLL2 VSS-PLL2 VDD-PLL1 VSS-PLL1 VDD-CPG VSS-CPG XTAL EXTAL NC NC NC NC NC NC NC NC VCC3 PC220 CE0.1u VCC3 PC219 CE0.1u VCC3 PC227 CE0.1u VCC3 PC226 CE0.1u VCC3 PC214 CE0.1u VCC3 PC209 CE0.1u B17 C16 A17 B16 C15 D15 B15 A16 C14 D14 A15 B14 C13 D13 A14 B13 A13 B12 C12 D12 A12 B11 A11 A10 C11 D11 B10 A9 B9 C8 C10 D10 D8 A8 B8 A7 C9 D9 B7 A6 C7 D7 B6 A5 B5 C4 C3 C6 A4 D6 B4 D5 A3 B3 A2 A1 C5 D16 H17 H18 N3 N4 U4 V18 VCC1.55 T10 T15 /RESET1 /RESET1 T4 T11 T18 A1 STATUS0 STATUS1 A0 A24 A25 A0 A20 A21 A22 A23 A18 A19 Cmd_MtoS /Cmd_HS_MtoS Cmd_MtoS 10K VCC3 VCC1.55 /Cmd_HS_MtoS PC201 CE0.1u PC221 CE0.1u A25 R5 A24 A23 A22 A21 A20 A19 A18 T1 PC207 CE0.1u PC210 CE0.1u FA-365 20.0MHz VCC3 CE9p C8 CE9p C6 + C3 10u/16V + C4 10u/16V + C5 10u/16V 10K 10K R14 10K R15 10K 10K R2 R6 STATUS0 STATUS1 VCC3 PC5 CE0.1u VCC3 PC6 CE0.1u VCC3 10 R27 10 R28 10 R29 2.2K VCC3 R3 2.2K 1 6 VCC3 10K 10K T17 T16 T7 R7 R19 2.2K R4 T8 VCC3 T20 T19 T2 /Cmd_HS_StoM VCC1.55 PC225 CE0.1u VCC3 PC224 CE0.1u VCC3 PC7 CE0.1u VCC3 PC9 CE0.1u VCC3 PC22 CE0.1u VCC3 PC30 CE0.1u VCC3 PC39 CE0.1u VCC3 PC223 CE0.1u VCC3 PC229 CE0.1u VCC3 PC218 CE0.1u VCC3 PC216 CE0.1u VCC3 PC38 CE0.1u VCC3 PC37 CE0.1u R8 10K VCC3 TXD2 R49 47 10K R23 10K R22 T21 STATUS0 STATUS1 /WR2 VCC3 VCC3 /WR2 TXD2 3 1 2 RA19 EXBA10E103J STATUS0 STATUS1 VCC3 A[0..25] D47 D32 VCC3 /RD2 PC29 CE0.1u /RESET1 /RESET1 56 T22 R25 R32 R33 R34 /CS1 /CS4 /CS5 /CS6 75 R35 D46 D33 VCC3 D62 D49 D45 D34 D44 D35 D35 D47 D44 D32 D34 D46 D45 D33 6 EXBA10E103J RA14 VCC3 HD6417297BP267 IC7 OUTY VCC SN74LVC1G32DCK GND INA INB IC1 RA28 4 5 EXBA10E103J 1 EXBA10E103J RA24 470 D29 D18 VCC3 RA43 EXBA10E103J SML-210MT (GREEN) D1 RA36 EXBA10E103J PC3 CE0.1u VCC3 R16 D15 D0 D14 D1 PC21 CE0.1u /IRL3 /IRL2 /IRL1 /IRL0 RRXD2 6 D12 D3 VCC3 6 5 7 4 8 3 9 2 10 1 D43 D36 D42 D37 D39 D43 D40 D36 D38 D42 D41 D37 5 7 4 8 3 9 2 10 EXBA10E103J RA32 1 EXBA10E103J RA40 T25 RA13 RA20 PC228 T29 W20 U18 U17 V17 Y20 W19 Y19 W18 U16 V16 Y18 W17 Y17 W16 U15 V15 Y16 W15 U14 V14 Y15 W14 U12 V13 U13 V12 Y14 W13 U11 V11 Y13 W12 Y12 W11 U10 V10 Y11 Y10 W10 Y9 U9 V9 W9 Y8 W8 V4 U8 V8 Y7 W7 U7 V7 Y6 W6 U6 V6 Y5 W5 Y4 W4 Y3 U5 V5 W3 RA25 R60 10K VCC3 VCC3 A17 A15 A16 A13 A14 A10 A11 A12 A7 A8 A9 T38 A4 A5 A6 A2 A3 T50 D22 D24 D23 D25 R57 10K PC222 VCC1.55 VCC3 CE0.1u CE0.1u D25 DREQ1 DREQ0 RXD D22 D24 D23 WE7/CAS7/DQM7/REG VSSQ VDDQ WE6/CAS6/DQM6 WE3/CAS3/DQM3/ICIOWR WE2/CAS2/DQM2/ICIORD RD/WR VSSQ VDDQ RD/CASS/FRAME RAS VSS VDD CS2 CS3 VSSQ VDDQ DRAK0 DRAK1 A2 A3 VSSQ VDDQ A4 A5 A6 CKIO2 VSSQ VDDQ CKIO A7 A8 A9 VSSQ VDDQ A10 A11 A12 NC VSSQ VDDQ A13 A14 VSS VDD A15 A16 VSSQ VDDQ A17 WE0/CAS0/DQM0 WE1/CAS1/DQM1 WE4/CAS4/DQM4 WE5/CAS5/DQM5 VSSQ VDDQ CKE D9 D6 PC8 CE0.1u D63 D48 1 D59 D52 D58 D53 D41 D38 D40 D39 1 D13 D2 D3 D1 D12 D14 D2 D0 D13 D15 6 56 75 56 75 /CS1 /CS4 /CS5 /CS6 33 R12 /CS0 R18 /CCS0 6 5 7 4 8 3 9 2 10 1 D11 D4 D10 D5 D7 D5 D6 D10 D8 D4 D9 D11 5 7 4 8 3 9 2 10 1 D8 D7 RA29 EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J 8 7 6 5 DD33 DD46 DD32 DD47 EXBA10E103J D61 D50 D60 D51 6 10 2 9 3 8 4 7 5 D61 D63 D50 D49 D51 D62 D60 D48 D57 D54 D56 D55 1 D28 D19 10 2 9 3 8 4 7 5 D57 D53 D55 D58 D56 D59 D54 D52 D31 D16 D30 D17 6 10 2 9 3 8 4 7 5 D19 D31 D28 D16 D18 D30 D29 D17 D27 D20 D26 D21 C17 D17 A18 B18 A19 B19 A20 C18 B20 C19 C20 D18 D19 D20 E18 E17 F17 F18 E19 E20 G17 G18 F19 F20 J17 J18 G19 G20 H19 H20 K17 K18 J19 J20 K19 K20 L17 L18 L20 L19 M20 M19 M17 M18 N20 N19 P20 P19 N17 N18 R20 R19 P17 P18 T20 T19 R17 R18 U20 U19 V20 V19 T17 T18 VSS CA VDD-RTC VSS-RTC EXTAL2 XTAL2 NMI IRL3 IRL2 IRL1 IRL0 MD2/RXD2 MD1/TXD2 MD0/SCK RD/WR2 VSSQ VSSQ VDDQ D63 D48 VSS VDD D62 D49 VSSQ VDDQ D61 D50 D60 D51 VSSQ VDDQ D59 D52 D58 D53 VSSQ VDDQ D57 D54 D56 D55 VSSQ VDDQ D31 D16 D30 D17 VSSQ VDDQ D29 D18 VSS VDD D28 D19 VSSQ VDDQ D27 D20 D26 D21 VSSQ VDDQ D33 D46 D32 D47 1 2 3 4 D35 D44 D34 D45 1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 8 1 7 2 6 3 5 4 6 10 2 9 3 8 4 7 5 DD35 DD44 DD34 DD45 A2 A6 A3 A7 A4 A8 A5 A9 T43 10 2 9 3 8 4 7 5 10 2 9 3 8 4 7 5 RA33 DQM3 DQM2 /WR /RD /RAS /CS2 75 75 56 56 56 33 DQM1 DQM4 DQM5 CKE /WE1 VCC3 75 75 75 56 75 VCC3 D[0..63] RA37 RA41 4 13 5 12 9 8 1 16 RA49 A22 A23 A24 A25 A18 A19 A20 A21 A15 A16 A17 /WE0 RA10 RA15 RA15 RA16 RA17 VDD NC GND Cd OUT RN5VD29A PC202 CE0.1u VCC3 2 4 3 IC39 RA22 NON 33 0 0 33 /CS0 PC58 CE0.1u VCC3 PC57 CE0.1u VCC3 R91 R79 R82 R83 R80 T52 /CS0 EXBV8V680J 5 RA22 6 RA23 7 RA24 8 RA25 5 6 7 8 PC203 CE0.1u VCC3 PC204 CE0.1u VCC3 PC118 CE0.1u 43 43 43 EXBV8V680J 5 RA18 5 6 RA19 6 7 RA20 7 8 RA21 8 VCC3 6 7 10 11 2 3 14 15 RA[0..25] CLBA1 CLKB2 CLKB3 CLKB4 PC205 CE0.1u VCC3 /WE1 CKE DQM5 DQM4 DQM1 DQM0 4 3 2 1 4 3 2 1 A[0..25] RA7 4 3 2 1 RA8 4 3 2 1 R48 R47 R46 CLKA1 CLKA2 CLKA3 CLKA4 CY2308-2 VDD VDD GND GND S1 S2 REF FBK IC17 /CS3 /CS2 /RAS /RD /WR DQM2 DQM3 DQM6 DQM7 /DREQ0 RRXD RA[0..25] PC206 CE0.1u VCC3 VCC3 10K 56 TP254 PC208 CE0.1u DQM0 PC213 CE0.1u /WE0 75 6 R42 R94 10K VCC3 1 6 /CS3 DQM6 75 56 DQM7 /DREQ0 RRXD VCC3 75 10K R69 33 EXBV8V330J EXBV8V330J 8 RA11 7 RA12 6 RA13 5 RA14 VCC3 1 RA3 RA4 RA5 RA6 RA0 RA1 RA2 EXBV8V330J 8 RA7 7 RA8 6 RA9 5 RA10 8 7 6 5 68 68 68 75 33 8 7 6 5 PC215 CE0.1u VCC3 R63 R61 R43 R62 R44 R45 R64 PC217 CE0.1u VCC3 A10 A14 A11 A15 A12 A16 A13 A17 1 2 3 4 RA51 R95 VCC3 8 7 6 5 RA45 1 2 3 4 RA52 R70 R52 R71 R53 R72 R54 R73 R55 R74 R65 1 2 3 4 A11 A12 A13 A14 8 7 6 5 RA46 1 2 3 4 RA47 R76 1 2 3 4 A7 A8 A9 A10 T41 1 2 3 4 A3 A4 A5 A6 CLK120 T31 R31 R30 R51 A0 A1 A2 5 1 RA27 MD[0..31] 2 TTXD3 RXD3 PC112 CE0.1u R152 1K TP303 1 RA44 TTXD3 RXD3 2 STATUS0 STATUS1 74LVC14 IC40A STATUS0 STATUS1 RA31 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 5 3 VCC NC RY/BY BYTE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 MA[0..25] 6 4 R322 1K 74LVC541 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 IC18 RA35 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 37 /RESET2 CONF_DONE 56 R325 33 TP302 /RESET1 56 10K TXD3 RRXD3 VCC3 R93 10K RRXD RRXD2 VCC3 R89 R213 10K VCC3 PC4 CE0.1u MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 10K R215 DD[0..63] DD[0..63] EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V560J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J R151 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 MA12 MA13 MA14 MA15 MA16 MA17 MA18 MA19 MA20 MA21 MA[0..25] 13 VCC3 15 47 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10 R327 R328 1K VCC3 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 18 17 16 15 14 13 12 11 PS-40PE-D4T1-PN1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN2 PC56 CE0.1u VCC3 VCC 74LVC14 RA39 VSS VSS WP/ACC CE OE WE RESET D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC2 MBM29LV160BE90TN(MBM29LV320BE) 27 46 14 26 28 11 12 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45 74LVC14 IC40C IC40B 1 19 2 3 4 5 6 7 8 9 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15 MA25 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 /RRD /WWE0 /RESET1 Cmd_StoM RXD2 CLK60_1 CLK60_2 Cmd_StoM RXD2 CLK60_1 CLK60_2 CLK120_1 CLK120_2 DSP01-002-430G-0 JUMP1 R201 0 VCC3 MD[0..31] /RRD /WWE0 /RESET1 Normal : 2-3 JIGU : 1-2 CLK120_1 CLK120_2 1 3 JP1 DSP03-003-432G VCC3 1 D57 2 D54 3 D56 4 D55 D23 D24 D22 D26 D25 D20 D21 D27 D37 D42 D36 D43 1 2 3 4 8 7 6 5 DD37 DD42 DD36 DD43 8 1 7 2 6 3 5 4 D39 D40 D38 D41 1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 DD39 DD40 DD38 DD41 D1 D14 D0 D15 1 2 3 4 RDY RESET CS0 CS1 CS4 CS5 CS6 BS VSSQ RD2 VDDQ VSSQ D47 D32 VDD VSS D46 D33 VDDQ VSSQ D45 D34 D44 D35 VDDQ VSSQ D43 D36 D42 D37 VDDQ VSSQ D41 D38 D40 D39 VDDQ VSSQ D15 D0 D14 D1 VDDQ VSSQ D13 D2 VDD VSS D12 D3 VDDQ VSSQ D11 D4 D10 D5 VDDQ VSSQ D9 D6 BACK/BSREQ BREQ/BSACK D8 D7 /CS0 8 7 6 5 DD3 DD12 DD2 DD13 1 D31 2 D16 3 D30 4 D17 EXBA10E103J EXBA10E103J 8 7 6 5 DD5 DD10 DD4 DD11 1 2 3 4 D3 D12 D2 D13 1 2 3 4 1 2 3 4 D5 D10 D4 D11 1 2 3 4 1 2 3 4 D7 D6 D8 D9 1 2 3 4 8 1 7 2 6 3 5 4 8 7 6 5 DD7 DD6 DD8 DD9 8 7 6 5 DD1 8 DD14 7 DD0 6 DD15 5 1 D63 2 D48 3 D62 4 D49 8 1 7 2 6 3 5 4 8 7 6 5 DD63 DD48 DD62 DD49 8 7 6 5 1 D61 2 D50 3 D60 4 D51 8 1 7 2 6 3 5 4 8 7 6 5 DD61 DD50 DD60 DD51 8 7 6 5 1 D59 2 D52 3 D58 4 D53 8 1 7 2 6 3 5 4 8 7 6 5 DD59 DD52 DD58 DD53 B2 B1 C2 C1 D4 D3 D2 D1 E4 E3 F3 F4 E2 E1 G3 G4 F2 F1 H3 H4 G2 G1 H2 H1 J3 J4 J2 J1 K2 K1 K3 K4 L1 L2 M1 M2 L3 L4 N1 N2 P1 P2 M3 M4 R1 R2 P3 P4 T1 T2 R3 R4 U1 U2 V1 V2 T3 T4 W1 Y1 U3 V3 W2 Y2 /RD2 DD25 8 DD24 7 DD22 6 DD23 5 1 2 3 4 8 7 6 5 DD57 8 DD54 7 DD56 6 DD55 5 1 D25 2 D24 3 D22 4 D23 1 2 3 4 8 7 6 5 1 2 3 4 8 7 6 5 DD31 8 DD16 7 DD30 6 DD17 5 1 D27 2 D20 3 D26 4 D21 1 2 3 4 8 7 6 5 DD27 8 DD20 7 DD26 6 DD21 5 1 D29 2 D18 3 D28 4 D19 1 2 3 4 8 7 6 5 8 7 6 5 2-5 DD29 DD18 DD28 DD19 VCC3 CONF_DONE /RESET2 /RESET1 TXD3 RRXD3 RRXD RRXD2 VCC3 MAIN BOARD_Circuit Diagram 1/9 2 PC49 CE0.1u /WR2 /CS1 /WE1 /WE0 /CS5 /RD2 PC63 CE0.1u VCC3 PC62 CE0.1u VCC3 PC41 CE0.1u VCC3 PC50 CE0.1u VCC3 PC35 CE0.1u VCC3 PC40 CE0.1u VCC3 RA[0..25] VCC3 PC36 CE0.1u VCC3 RA[0..25] PC26 CE0.1u VCC3 PC25 CE0.1u VCC3 PC19 CE0.1u VCC3 PC20 CE0.1u VCC3 /WR2 PC11 CE0.1u VCC3 PC10 CE0.1u VCC3 PC1 CE0.1u VCC3 PC2 CE0.1u VCC3 /WR2 /CS1 /WE1 /WE0 /CS5 /RD2 RA22 RA23 RA24 RA25 RA20 RA21 RA18 RA19 RA16 RA17 RA14 RA15 RA12 RA13 RA10 RA11 RA6 RA7 RA8 RA9 RA4 RA5 RA2 RA3 RA0 RA1 DD30 DD31 DD28 DD29 DD26 DD27 DD22 DD23 DD24 DD25 DD20 DD21 DD18 DD19 DD16 DD17 DD14 DD15 /WR2 DD12 DD13 DD10 DD11 DD6 DD7 DD8 DD9 DD4 DD5 DD2 DD3 DD0 DD1 VCC3 VCC3 VCC3 VCC3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 SN74LVCH16245ADGG-EL LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC15 SN74LVCH16245ADGG-EL LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC12 SN74LVCH16245ADGG-EL LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC9 VCC3 VCC3 VCC3 10K VCC3 VCC3 R202 SN74LVCH16245ADGG-EL LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC3 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 MD28 6 MD29 7 MD30 8 MD31 EXBV8V560J 5 MD16 6 MD17 7 MD18 8 MD19 EXBV8V560J 5 MD20 6 MD21 7 MD22 8 MD23 EXBV8V560J 5 MD24 6 MD25 7 MD26 8 MD27 EXBV8V560J /GATE1 5 MD12 6 MD13 7 MD14 8 MD15 EXBV8V330J 5 MD0 6 MD1 7 MD2 8 MD3 EXBV8V330J 5 MD4 6 MD5 7 MD6 8 MD7 EXBV8V330J 5 MD8 6 MD9 7 MD10 8 MD11 EXBV8V330J 5 6 7 8 TP244 TP269 5 MA16 6 MA17 7 MA18 8 MA19 EXBV8V560J 5 MA20 6 MA21 7 MA22 8 MA23 EXBV8V560J 5 MA24 6 MA25 7 8 EXBV8V560J 5 MA12 6 MA13 7 MA14 8 MA15 EXBV8V680J 5 MA0 6 MA1 7 MA2 8 MA3 EXBV8V680J 5 MA4 6 MA5 7 MA6 8 MA7 EXBV8V680J 5 MA8 6 MA9 7 MA10 8 MA11 EXBV8V680J RA59 EXBV8V560J 4 3 2 1 RA54 4 3 2 1 RA56 4 3 2 1 RA57 4 3 2 1 RA50 4 3 2 1 RA38 4 3 2 1 RA42 4 3 2 1 RA48 4 3 2 1 RA34 4 3 2 1 RA21 4 3 2 1 RA26 4 3 2 1 RA30 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 /GATE1 4 3 2 1 RA18 4 3 2 1 RA6 4 3 2 1 RA9 4 3 2 1 RA11 TP250 TP270 /WWR /WWE1 /WWE0 /CCS5 /RRD TP268 TP266 MA25 T9 /CCS5 /RRD PC90 /WWR /WR2 PC79 CE0.1u R224 R222 R217 CE0.1u 56 56 56 CE0.1u PC96 VCC3 PC91 CE0.1u VCC3 /GATE2 CE0.1u VCC3 PC97 VCC3 /GATE2 /WR2 PC67 CE0.1u VCC3 PC68 CE0.1u VCC3 CLK120_2 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 R207 R204 R206 R208 R205 A[0..25] RA[0..25] DD[0..63] NON 47 NON 47 47 SDBK2 SDBK1 SDBK0 VCC3 VCC3 /USB_WE /FPGA_WE /RRD2 DD30 DD31 DD28 DD29 DD26 DD27 DD22 DD23 DD24 DD25 DD20 DD21 DD18 DD19 DD16 DD17 DD14 DD15 DD12 DD13 DD10 DD11 DD6 DD7 DD8 DD9 DD4 DD5 DD2 DD3 DD0 DD1 DQM5 DQM4 DQM3 DQM2 DQM1 DQM0 CLK120_2 CKE CLK120_1 /RAS /RD /WR /CS3 DQM7 DQM6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 SN74LVCH16245ADGG-EL LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC29 SN74LVCH16245ADGG-EL LAB/BA /LOE LB0 LA0 LB1 LA1 GND GND LB2 LA2 LB3 LA3 VCC3 VCC3 LB4 LA4 LB5 LA5 GND GND LB6 LA6 LB7 LA7 HB0 HA0 HB1 HA1 GND GND HB2 HA2 HB3 HA3 VCC3 VCC3 HB4 HA4 HB5 HA5 GND GND HB6 HA6 HB7 HA7 HAB/BA /HOE IC23 SDRAM 128M/256M Jumper A17 A16 A15 CKE CLK120_1 /RAS /RD /WR /CS3 DQM7 DQM6 A[0..25] RA[0..25] DD[0..63] VCC3 PC80 CE0.1u VCC3 MA[0..25] MD[0..31] /WWE0 MA24 TP265 MA23 TP264 MA22 TP263 MA21 TP262 MA20 TP260 MA19 TP258 MA0 MA[0..25] MD[0..31] VCC3 VCC3 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 RA78 4 3 2 1 RA75 4 3 2 1 RA76 4 3 2 1 RA77 10K 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 DB28 6 DB29 7 DB30 8 DB31 EXBV8V560J 5 DB16 6 DB17 7 DB18 8 DB19 EXBV8V560J 5 DB20 6 DB21 7 DB22 8 DB23 EXBV8V560J 5 DB24 6 DB25 7 DB26 8 DB27 EXBV8V560J 5 DB12 6 DB13 7 DB14 8 DB15 EXBV8V560J 5 DB4 6 DB5 7 DB6 8 DB7 EXBV8V330J 5 DB8 6 DB9 7 DB10 8 DB11 EXBV8V560J 5 DB0 6 DB1 7 DB2 8 DB3 EXBV8V330J PC23 CE0.1u VCC3 1 3 9 14 27 43 49 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 PC24 CE0.1u VCC3 DD48 DD49 DD50 DD51 DD52 DD53 DD54 DD55 DD56 DD57 DD58 DD59 DD60 DD61 DD62 DD63 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 PC12 CE0.1u VCC3 PC13 CE0.1u VCC3 VCC3 4 3 2 1 RA71 4 3 2 1 RA68 4 3 2 1 RA69 4 3 2 1 RA70 R251 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 MT48LC16M16A2P-7E GND GND GND GND GND GND GND CKE CLK RAS CAS WE CS UDQM LDQM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC8 PC14 CE0.1u VCC3 6 12 28 41 46 52 54 37 38 18 17 16 19 39 15 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 PC15 CE0.1u VCC3 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 TP286 TP277 TP287 TP278 TP288 TP279 TP289 TP280 TP290 TP281 TP291 TP282 TP285 TP283 TP292 TP284 /RESET1 /USBCS /USB_WE /WWE0 /RRD2 /INTUSB_0 MA[0..25] VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 T156 /RESET1 MA13 MA14 MA15 MA16 MA17 MA18 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 DB12 DB13 DB14 DB15 PC46 CE0.1u VCC3 1 3 9 14 27 43 49 63 56 55 54 53 51 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 DB[0..31] PC47 CE0.1u VCC3 DD32 DD33 DD34 DD35 DD36 DD37 DD38 DD39 DD40 DD41 DD42 DD43 DD44 DD45 DD46 DD47 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 PC28 CE0.1u VCC3 PC31 CE0.1u /USBCS /USB_WE /WWE0 /RRD2 /INTUSB_0 MA[0..25] DB[0..31] PC32 CE0.1u VCC3 MT48LC16M16A2P-7E GND GND GND GND GND GND GND CKE CLK RAS CAS WE CS UDQM LDQM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC13 VCC3 6 12 28 41 46 52 54 37 38 18 17 16 19 39 15 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 PC33 CE0.1u VCC3 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 RST CS WR1 WR0 RD INT A1 A2 A3 A4 A5 A6/ALE D0 D1/AD1 D2/AD2 D3/AD3 D4/AD4 D5/AD5 D6/AD6 D7 D8 D9 D10 D11 D12 D13 D14 D15 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 R357 5.6K 1%(NON) 10 11 17 16 62 60 61 57 59 58 4 43 44 45 46 47 48 49 50 52 IC47 5 3 M66592FP(NON) XIN XOUT MPBUS TEST DEND1 DREQ1 DACK1/DSTB0 DREQ0 DEND0 DACK0 DP SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 SOF VBUS DM VCC_1.5 C40 8p(NON) 1M(NON) R166 560(NON) R167 10K(NON) R361 10K(NON) R356 3 4 C46 CE1u(NON) 1 T157 VCC3 VCC3 VCC -Data +Data Ground CASE1A CASE1B CN21 PC86 CE0.1u VCC3 PC85 CE0.1u VCC3 PC73 CE0.1u VCC3 R168 0(NON) VCC3 VCC3 C45 8p(NON) VCC_1.5 VCC_1.5 PC288 PC289 PC126 CE0.1u(NON)CE0.1u(NON)CE0.1u(NON) VCC_1.5 + C33 PC291 PC292 PC133 PC290 PC125 10u/16V(NON) CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON)CE0.1u(NON) VCC3 1 3 9 14 27 43 49 DUSB-BRA42-T11(D4T)(NON) 1 2 3 4 5A 5B DD0 DD1 DD2 DD3 DD4 DD5 DD6 DD7 DD8 DD9 DD10 DD11 DD12 DD13 DD14 DD15 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 VCC3 PC74 CE0.1u VCC3 PC75 CE0.1u VCC3 FL47 EXCML20A390U(NON) 2 ACM2012(NON) FL46 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 NC D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 MT48LC16M16A2P-7E GND GND GND GND GND GND GND CKE CLK RAS CAS WE CS UDQM LDQM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC24 PC76 CE0.1u VCC3 6 12 28 41 46 52 54 37 38 18 17 16 19 39 15 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 Y6 FA-365 12.0MHz(NON) VCC3 10K(NON) R355 FL45 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 EXCML20A390U(NON) PC66 CE0.1u /INTUSB_1 PC65 CE0.1u VCC3 1 3 9 14 27 43 49 VCC3 DD16 DD17 DD18 DD19 DD20 DD21 DD22 DD23 DD24 DD25 DD26 DD27 DD28 DD29 DD30 DD31 VCC3 40 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 PC52 CE0.1u VCC3 PC53 CE0.1u VCC3 MT48LC16M16A2P-7E GND GND GND GND GND GND GND CKE CLK RAS CAS WE CS UDQM LDQM A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA1 BA0 IC20 PC54 CE0.1u VCC3 6 12 28 41 46 52 54 37 38 18 17 16 19 39 15 23 24 25 26 29 30 31 32 33 34 22 35 36 21 20 PC55 CE0.1u VCC3 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 SDBK0 SDBK1 SDBK2 AFED33G AFEA33G 1 9 DD[0..63] RERIN 15 42 64 2 12 VIF1 VIF2 VIF3 AFED33V AFEA33V DGND 41 40 13 6 VDD AFED15V AFEA15V AFEA15G AFED15G 2-6 8 2 7 14 DD[0..63] MAIN BOARD_Circuit Diagram 2/9 PC276 CE0.1u PC262 CE0.1u PC261 MA[0..25] CE0.1u /DREQ0 mac_clk /CS4 /CS6 /WWE0 /RRD2 /CCS0 MA[0..25] PC94 CE0.1u PC111 CE0.1u PC260 VCC3 CE0.1u PC279 VCC3 CE0.1u VCC3 CE0.1u VCC3 PC95 VCC3 PC272 CE0.1u CE0.1u CE0.1u PC277 VCC3 CE0.1u CE0.1u VCC3 CE0.1u /DREQ0 mac_clk /CS4 /CS6 /WWE0 /RRD2 /CCS0 MA24 MA25 MA23 MA19 MA20 MA21 MA22 ASDO CE0.1u PC93 VCC3 PC266 VCC3 PC115 VCC3 PC278 VCC3 PC109 VCC3 CE0.1u CE0.1u VCC3 PC114 CE0.1u VCC3 PC271 PC270 VCC3 CE0.1u CE0.1u VCC3 PC99 PC98 VCC3 1 2 3 4 5 6 7 8 T85 0(NON) T87 R273 T86 T77 T78 T83 T89 T90 DB28 DB29 DB30 DB31 DB23 DB24 ASDO DB25 DB26 DB27 DB12 DB13 DB14 DB15 DB16 T80 DB17 DB18 DB19 DB20 DB21 DB22 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB8 DB9 DB10 DB11 KHS08 SW1 WDT_/OUT R279 10K 16 15 14 13 12 11 10 9 VCC3 A1 A2 D3 B3 A3 D4 C4 B4 A4 E5 D5 C5 B5 A5 A15 A16 B1 B2 E6 D6 C6 B6 K10 B8 L10 N10 L9 N9 R10 T10 B15 B16 R9 T9 C3 T8 R8 T7 C7 C8 C9 C10 R7 L8 N8 L7 C15 C16 D1 D2 C1 C2 E1 E2 D7 E3 D9 E4 F3 D12 H1 H2 J1 J15 H15 B13 GND VCCIO2 I/O/LVDS6p I/O/LVDS11n I/O/LVDS11p I/O/LVDS6n I/O/LVDS14p I/O/LVDS12n I/O/LVDS12p I/O/LVDS8n I/O/LVDS8p I/O/LVDS14n I/O/LVDS13n I/O/LVDS13p VCCIO2 GND VCCIO1 GND I/O/LVDS10p I/O/LVDS15n I/O/LVDS15p I/O/LVDS17n I/O/LVDS48n NC I/O/LVDS50n I/O/LVDS59n I/O/LVDS50p I/O/LVDS59p I/O/LVDS49p I/O/LVDS49n GND VCCIO3 I/O/LVDS52n I/O/LVDS52p I/O/ASDO I/O/LVDS53p I/O/LVDS53n I/O/LVDS54p VCCIO2 GND GND VCCIO2 I/O/LVDS54n I/O/LVDS60n I/O/VREFB4N1 I/O/LVDS60p NC NC NC NC I/O/CRC_ERROR/LVDS9p I/O/CLKUSR/LVDS9n I/O I/O NC I/O/LVDS7p NC I/O/LVDS7n I/O GND_PLL2 CLK1/LVDSCLK0n CLK0/LVDSCLK0p CLK3/LVDSCLK1n CLK6/LVDSCLK3p CLK5/LVDSCLK2n I/O/LVDS26n EXBA10E103J RA74 VCC3 R301 10K T100 VCC3 5 7 4 8 3 9 2 10 6 T79 DATA0 DATA0 T84 T122 nCS nCS VCC3 EXD20T142 EXD21 EXD22 IC36 EP2C5F256 2 VCC3 4 PC100 CE0.1u VCC3 T74 T75 VCC3 EXD12 EXD13 EXD14 EXD15 EXD16 EXD17 EXD18 EXD19 /LED /SW0 /SW1 /SW2 /PANEL /LED /SW0 /SW1 /SW2 /PANEL DB[0..31] EXD0 EXD1 EXD2 EXD3 EXD4 EXD5 EXD6 EXD7 EXD8 EXD9 EXD10 EXD11 1 OE OUT 3 1 SG-710ECK 14.7456MHz GND VCC Y4 10K R304 VCC3 /SENSOR /RESET1 T133 /SENSOR /RESET1 T99 DB[0..31] EXD23 EXD24 EXD25 EXD26 EXD27 EXD28 T112 nCE /CS5 /MTRERR nCE /CS5 /MTRERR VCC3 10K R129 VCC3 33 I/O/LVDS23p I/O/LVDS23n I/O/VREFB2N1 I/O/LVDS21p I/O/LVDS22p I/O/LVDS22n I/O/LVDS24n VCCIO2 GND GND VCCIO2 GNDA_PLL2 VCCA_PLL2 I/O/VREFB2N0 I/O/LVDS21n NC DATA0 TCK NC I/O/nCSO NC I/O/LVDS48p I/O/LVDS32n I/O/LVDS32p I/O/LVDS24p I/O/LVDS35n VCCD_PLL2 GND_PLL2 NC NC I/O/LVDS35p CLK4/LVDSCLK2p TMS TDO VCCIO1 NC nCE I/O/LVDS1n I/O/PLL1_OUTn GND VCCINT I/O I/O VCCIO3 I/O/VREFB1N1 I/O/LVDS3p A10 B10 D8 D10 F9 F10 G10 E7 E8 E9 E10 E11 E12 C11 D11 E13 F1 F2 E15 F4 F5 K11 J11 H11 G11 H12 F11 F12 F13 F14 J12 H16 G1 G2 G3 G4 G5 N2 M4 G8 G9 M3 M2 G14 J4 K4 /SERIAL_START /SRVBRD_RESET /SERIAL_START /SRVBRD_RESET 33 R134 VCC3 R132 EXD[0..31] /PRN_RST /FIFO_HALF_NET PR_TXD PR_RXD PR_RTS PR_CTS /WR_STB /WR_FULL /RBE3 /RBE2 /RBE1 T154 EXD29 EXD30 EXD31 /PRN_RST /FIFO_HALF_NET PR_TXD PR_RXD PR_RTS PR_CTS /WR_STB /WR_FULL /RBE3 /RBE2 /RBE1 T111 T123 EXD[0..31] /RBE0 T150 T149/RBE0 T88 T151 T153 T16 T15 P11 N11 M11 L11 P12 N12 P13 N13 P14 N14 M12 M14 T2 T1 R16 R15 L12 L14 H13 K15 T11 R11 T12 R12 R6 T13 R13 T14 R2 R1 R14 P15 P16 N15 N16 M15 P10 P9 P8 P7 P6 M16 L15 L16 C12 A13 D16 E16 E14 D15 B7 A6 A7 A8 A9 N7 N6 N5 N4 N3 B9 L2 8 7 6 5 R303 10K VCC3 T152 1 2 3 4 VCC3 1 2 3 4 T144 PC264 CE0.1u PC265 CE0.1u CROP_ON /PS_SENS DCLK CLK60_1 EXT_IN2 EXT_IN3 EXT_OUT3 HEAD_SENS PC268 VCC1.2 CE0.1u(NON) R276 10K EXT_OUT2 EXT_IN0 PC116 CE0.1u(NON) EXT_OUT2 EXT_IN0 nCONFIG NON /ALT_CONF_DONE /ALT_CONFIG nCONFIG R298 PC267 EXT_IN2 EXT_IN3 CROP_ON /PS_SENS DCLK CLK60_1 T148 T145 /ALT_STATUS /ALT_RESET NON /INTDDA /F0_INTREQ T76 /IRL0 /IRL1 /IRL2 /IRL3 MA18 /INTUSB_0 /LCD_CS LCD_E LCD_RS LCD_RW RTC_DATA /CS1 RTC_WDATA CONF_DONE RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT TTXD3 RRXD3 /ALT_DCLK /ALT_DATA EXT_OUT0 EXT_OUT0 EXT_OUT1 EXT_OUT1 R297 EXT_IN1 /GATE1 /GATE2 /USBCS R326 10K CE0.1u CE0.1u PC275 G15 F15 F16 M13 P4 P3 M10 M9 M8 M7 M6 M5 A11 B11 A12 B12 A14 R5 B14 L13 C14 D14 C13 D13 G12 G13 L6 L5 T6 T5 T4 T3 K16 G16 K14 K13 K12 R4 R3 K9 K8 K7 K6 F6 K5 K3 F8 F7 N1 M1 J14 J13 G7 G6 J10 J9 J8 J7 J6 J5 P1 J3 L1 K2 VCC3 VCC1.2 VCC3 EXT_IN1 EXBV8V103J 8 7 6 5 RA73 EXT_OUT3 HEAD_SENS I/O/LVDS34p I/O/LVDS33n I/O/LVDS33p nSTATUS I/O/LVDS57n I/O VCCIO4 GND GND VCCIO4 GNDA_PLL1 VCCA_PLL1 I/O I/O I/O/LVDS25p I/O/LVDS25n I/O/LVDS28p I/O/LVDS55n I/O/LVDS28n CONF_DONE I/O/LVDS29n I/O/PLL2_OUTn I/O/LVDS27n I/O/LVDS29p I/O/LVDS31n I/O/LVDS31p VCCD_PLL1 GND_PLL1 I/O I/O/LVDS55p I/O/LVDS56p I/O/LVDS58p I/O/LVDS36n I/O/LVDS34n VCCIO3 NC MSEL1 I/O/LVDS56n I/O/LVDS58n GND NC NC NC I/O/LVDS10n I/O/LVDS3n VCCIO1 I/O/LVDS18p I/O/LVDS18n I/O/LVDS1p I/O GND MSEL0 I/O/LVDS16p I/O/LVDS16n NC GND GND VCCINT NC nCONFIG I/O/LVDS0p GND I/O/LVDS2p I/O/LVDS4p GND VCCIO4 I/O I/O/VREFB4N0 I/O/LVDS43p I/O/LVDS43n I/O/LVDS47p I/O/LVDS42n I/O/LVDS47n I/O/LVDS41n/INIT_DONE I/O I/O/LVDS41p/nCEO I/O/LVDS42p I/O/VREFB3N1 VCCIO4 GND VCCIO3 GND I/O I/O I/O/VREFB3N0 I/O/LVDS36p I/O/LVDS51p I/O/LVDS51n I/O/LVDS46p I/O/LVDS46n NC I/O/LVDS45p I/O/LVDS45n I/O/LVDS44p GND VCCIO1 I/O/LVDS44n I/O/LVDS40n I/O/LVDS40p I/O/LVDS39n I/O/LVDS39p I/O/LVDS38n VCCIO4 GND GND VCCIO4 NC I/O/LVDS38p I/O/LVDS37n I/O/LVDS37p I/O/LVDS27p I/O/LVDS26p I/O/LVDS30p I/O I/O/PLL2_OUTp I/O/LVDS30n I/O/LVDS19p I/O/LVDS17p I/O/LVDS19n I/O I/O/LVDS20n NC NC GND_PLL1 NC NC I/O/LVDS20p I/O/LVDS2n CLK7/LVDSCLK3n CLK2/LVDSCLK1p GND DCLK TDI NC VCCINT GND GND VCCINT I/O I/O/PLL1_OUTp I/O/LVDS0n GND I/O/LVDS57p I/O/LVDS4n J16 J2 H3 H4 H5 H6 H7 H8 H9 H10 L3 L4 P2 H14 P5 K1 nCONFIG nCE DATA0 nCS ASDO R277 10K 1 2 3 4 R310 R311 R156 150 150 C28 100p C27 100p R136 VCC3 10K R360 NON PINCHPOS HEAD_UD /ALT_CONF_DONE /ALT_CONFIG /ALT_DCLK /ALT_DATA /ALT_STATUS /ALT_RESET /INTDDA /F0_INTREQ /LCD_CS LCD_E LCD_RS LCD_RW RTC_DATA /CS1 RTC_WDATA CONF_DONE RTC_CLK RTC_CE AD_IN /AD_CS AD_CK AD_OUT TTXD3 RRXD3 /GATE1 /GATE2 /USBCS nCONFIG nCE DATA0 nCS VCC3 Vcc Vcc DCLK ASDI VCC3 EPCS1 nCS DATA Vcc GND IC206 CONF_DONE 10K 10K R358 VCC3 R359 DCLK VCC3 RA72 EXBV8V103J CONF_DONE 1 2 3 4 8 1 7 2 6 3 5 4 2-7 8 7 6 5 5 6 7 8 4 5 3 6 2 7 1 8 TP330 TP325 TP331 TP326 TP332 TP327 TP333 TP328 TP334 TP329 PINCHPOS HEAD_UD 0 VCC3 8 7 6 5 RA79 EXBV8V103J VCC3 4 3 2 1 DCLK /INTUSB_0 /IRL0 /IRL1 /IRL2 /IRL3 53398-1090 1 2 3 4 5 6 7 8 9 10 CN16 MA18 MAIN BOARD_Circuit Diagram 3/9 2 10K /ALT_STATUS SA_/SOE 33 VCCINT VCCINT VCCINT VCCINT VCCIO1 VCCIO1 VCCIO1 VCCIO1 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO2 VCCIO3 VCCIO3 VCCIO3 VCCIO3 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCIO4 VCCA_PLL1 VCCD_PLL1 VCCA_PLL2 VCCD_PLL2 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND_PLL1 GND_PLL1 GND_PLL2 GND_PLL2 GNDA_PLL1 GNDA_PLL2 nSTATUS TCK TMS TDO TDI DATA0 SA_/SOE T23 T24 R36 R41 SA_A[0..12] SA_D[0..15] 0 0 SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15 /ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG G9 H7 H10 J7 B1 G3 K3 R1 A2 A15 C10 C7 E10 E7 B16 G14 K14 R16 M10 M7 P7 P10 T2 T15 M5 L6 E12 F11 A1 A16 B2 B15 C8 C9 E8 E9 G8 H3 H8 H9 H14 J3 J8 J9 J14 K9 M8 M9 P8 P9 R2 R15 T1 T16 L5 N5 D12 F12 M6 E11 M13 F2 G1 G2 H5 F1 R68 SA_/SWE VCC1.2 VCC3 MA[16..25] SA_D[0..15] SA_A0..12] CLK60_2 MD[0..31] SA_/SWE /ALT_DCLK /ALT_CONF_DONE /ALT_CONFIG /ALT_DATA /ALT_STATUS T44 T30 T32 T39 10K R210 VCC3 10K R211 R209 MA[16..25] CLK60_2 MD[0..31] /ALT_RESET /RRD /FPGA_WE /CCS5 /ALT_DATA T61 T60 T66 SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12 J13 K12 H2 H1 J2 J1 H16 H15 J15 J16 P2 P1 N2 N1 M2 M1 L2 L1 P3 M4 M3 L4 L3 MSEL0 MSEL1 CLK0 CLK1 CLK2 CLK3 CLK4 CLK5 CLK6 CLK7 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O SA_/SWE SA_/SOE SA_D0 SA_D1 SA_D2 SA_D3 SA_D4 SA_D5 SA_D6 SA_D7 SA_D8 SA_D9 SA_D10 SA_D11 SA_D12 SA_D13 SA_D14 SA_D15 SA_/SWE SA_/SOE T51 T53 T55 T47 MD4 MD3 MD2 MD8 MD13 MD12 MD1 MD7 MD11 F6 F3 G6 K5 J4 K4 K1 K2 D6 E6 E5 D3 E4 E3 E2 E1 T3 R3 R6 P6 N7 N6 B4 A3 B3 D4 A6 B6 C2 A5 C5 EP2C5F256 IC16 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC I/O I/O I/O I/O I/O I/O I/O CLKUSR I/O I/O MA18 MA19 MD6 MD0 C11 D11 B5 C1 I/O I/O I/O I/O MD5 A4 I/O DCLK CONF_DONE nCONFIG nCE I/O ASDO I/O nCEO I/O nCSO NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC NC NC NC NC NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O INIT_DONE I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O PLL2_OUTp I/O I/O I/O I/O I/O I/O 40 39 41 6 17 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 NC NC NC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 CY7C1021CV33-12ZXC BHE BLE OE CE WE D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC10 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 PC34 CE0.1u VCC3 SA_A0 SA_A1 SA_A2 SA_A3 SA_A4 SA_A5 SA_A6 SA_A7 SA_A8 SA_A9 SA_A10 SA_A11 SA_A12 SB_/SOE SB_/SWE SB_/SOE SB_/SWE T72 R100 T73 R112 0 0 SB_D0 SB_D1 SB_D2 SB_D3 SB_D4 SB_D5 SB_D6 SB_D7 SB_D8 SB_D9 SB_D10 SB_D11 SB_D12 SB_D13 SB_D14 SB_D15 40 39 41 6 17 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 NC NC NC A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 CY7C1021CV33-12ZXC BHE BLE OE CE WE D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 IC28 SB_D[0..15] DAC_A[0..9] DACLAT[0..3] SI_B[0..3] SI_A[0..3] SCK[0..3] T46 T65 T40 T56 T64 DAC_A0 DAC_A1 DAC_A2 DAC_A3 DAC_A4 DAC_A5 DAC_A6 DAC_A7 DAC_A8 DAC_A9 DACLAT0 DACLAT1 DACLAT2 DACLAT3 T69 T34 T42 T54 T57 T63 T68 T45 T62 SCK0 SCK1 SCK2 SCK3 SI_A0 SI_A1 SI_A2 SI_A3 SI_B0 SI_B1 SI_B2 SI_B3 SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A9 SB_A8 SB_A6 SB_A10 SB_A7 SB_A11 SB_A12 2-8 22 23 28 5 4 3 2 1 44 43 42 27 26 25 24 21 20 19 18 I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O NC NC I/O I/O I/O I/O I/O I/O NC I/O I/O I/O NC I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O NC NC NC NC PC84 CE0.1u VCC3 SB_A0 SB_A1 SB_A2 SB_A3 SB_A4 SB_A5 SB_A6 SB_A7 SB_A8 SB_A9 SB_A10 SB_A11 SB_A12 SB_A[0..12] H4 L13 J5 G5 C3 N14 F4 B8 C15 P4 R4 T4 P5 R5 T5 T6 R7 T7 L7 L8 G7 F10 K10 C16 D1 D2 D7 D9 E13 E15 F5 F13 N8 N9 N10 L10 T8 R8 T9 R9 T10 R10 T11 R11 N12 N13 M14 L14 M12 L12 M16 M15 L15 N15 L16 N16 P16 E14 F9 F8 F7 D16 D15 E16 T36 T26 T59 T35 T37 T28 T33 T67 SB_/SOE SB_/SWE SB_D13 SB_D14 SB_D11 SB_D10 SB_D15 SB_D12 SB_D5 SB_D6 SB_D8 SB_D7 SB_D9 SB_D0 SB_D2 SB_D1 SB_D4 SB_D3 /DAC_RST T27 MD27 MD23 MD17 MD28 MD29 MD18 MD24 MD19 MD20 LLAT3 LLAT2 LLAT1 LLAT0 MA21 MA16 MD31 MD26 MD21 MD16 MD22 CCH3 CCH2 CCH1 CCH0 MD30 MD25 NNCHG3 NNCHG2 NNCHG1 NNCHG0 MA20 MA22 MA17 MD10 MD15 MD9 MD14 CE0.1u PC234 ENC_PHB ENC_PHA PSAVE CE0.1u PC240 DDA_MtoS /F0_INTREQ DDA_CLK D5 B7 C4 C6 N4 P15 P14 P13 P12 C12 D13 D10 N3 K13 R13 T13 R12 T12 C14 B12 K8 B10 A7 A11 K7 C13 D8 D14 A13 K6 B13 B11 A8 A14 B14 A9 A12 B9 A10 L11 M11 N11 P11 J10 R14 T14 G15 F16 G13 H13 F15 G16 H11 G10 H12 G11 G12 K16 J12 K15 J11 K11 L9 J6 H6 G4 F14 CE0.1u PC243 CE0.1u PC71 VCC1.2 1K R216 5 6 7 8 5 6 7 8 EXBV8V181J 4 3 2 1 RA58 180 ENC_PHB ENC_PHA PSAVE DDA_MtoS /F0_INTREQ DDA_CLK SB_/SOE SB_/SWE R218 CE0.1u PC238 CE0.1u PC42 CE0.1u PC69 CE0.1u PC236 C209 CE100p R225 33 CE0.1u PC70 CE0.1u PC239 DDA_StoM CE0.1u PC237 CE0.1u PC246 CE0.1u PC48 CE0.1u PC245 DDA_StoM DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3 PC244 CE0.1u(NON) VCC1.2 NON DAC[0..9] /DAC_RESET DAC[0..9] DAC_LAT0 DAC_LAT1 DAC_LAT2 DAC_LAT3 /DAC_RESET PC233 CE0.1u(NON) VCC1.2 NON CCH[0..3] NNCHG[0..3] 4 3 2 1 LLAT[0..3] R214 DACLAT0 DACLAT1 DACLAT2 DACLAT3 R223 DAC_A8 DAC_A9 EXBV8V181J RA55 5 DAC4 4 5 6 DAC5 3 6 7 DAC6 2 7 8 DAC7 1 8 EXBV8V181J R84 180 DAC8 R86 180 DAC9 DAC0 DAC1 DAC2 DAC3 4 3 2 1 5 6 7 8 5 6 7 8 DAC_A4 DAC_A5 DAC_A6 DAC_A7 4 3 2 1 RA53 4 3 2 1 DAC_A0 DAC_A1 DAC_A2 DAC_A3 CE0.1u PC45 CE0.1u PC247 CE0.1u PC232 CE0.1u PC64 SCK3 R116 SI_A3 R118 SI_B3 R117 100 9 SCK2 R119 CE0.1u PC231 CE0.1u Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z PC103 CE0.1u HD151031FPEL VCC3 G G 4A 3A 2A 1A IC32 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z PC104 CE0.1u HD151031FPEL VCC3 G G 4A 3A 2A 1A IC33 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z PC105 CE0.1u HD151031FPEL VCC3 G G 4A 3A 2A 1A IC34 4Y 4Z 3Y 3Z 2Y 2Z 1Y 1Z 18 17 16 15 14 13 12 11 18 17 16 15 14 13 12 11 PC106 CE0.1u HD151031FPEL VCC3 G G 4A 3A 2A 1A TC74VHCT541AFT IC35 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 IC41 CE0.1u PC43 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 TC74VHCT541AFT E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 IC42 CE0.1u PC241 VCC3 4 12 15 100 9 100 7 VCC3 PC242 4 12 100 1 VCC3 100 7 15 100 1 SI_A2 R121 4 12 15 SI_B2 R120 VCC3 100 9 100 7 SCK1 R122 100 1 SI_A1 R124 4 12 SI_B1 R123 VCC3 100 9 SCK0 R125 15 100 7 CE0.1u PC44 1 19 2 3 4 5 6 7 8 9 1 19 2 3 4 5 6 7 8 9 100 1 100 100 100 100 100 100 100 100 100 100 100 100 SI_A0 R127 CE0.1u PC72 R143 R142 R141 R140 R139 R138 R149 R148 R147 R146 R145 R144 /RESET2 /PS_SENS SI_B0 R126 CCH2 CCH3 NNCHG0 NNCHG1 NNCHG2 NNCHG3 /RESET2 /PS_SENS LLAT0 LLAT1 LLAT2 LLAT3 CCH0 CCH1 14 13 10 11 6 5 2 3 14 13 10 11 6 5 2 3 14 13 10 11 6 5 2 3 14 13 10 11 6 5 2 3 R337 R336 R335 R334 R333 R332 R343 R342 R341 R340 R339 R338 T113 T124 T102 T91 T103 T92 T117 T128 T114 T125 T104 T93 T105 T94 T118 T129 T115 T126 T106 T95 T107 T96 T119 T130 T116 T127 T108 T97 T109 T98 T120 R282 R281 R258 R257 R259 R260 R284 R283 R286 R285 R261 R262 R263 R264 R288 R287 R289 R290 R266 R265 R267 R268 R292 R291 R294 R293 R269 R270 R271 R272 R296 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 C220 CE220p C212 CE220p C213 CE220p C221 CE220p C222 CE220p C214 CE220p C215 CE220p C223 CE220p C224 CE220p C216 CE220p C217 CE220p C225 CE220p C226 CE220p C218 CE220p C219 CE220p C227 CE220p CE100p C235 C234 C233 C232 C231 C230 FL13 FL20 FL38 FL23 FL14 FL11 CE0.1u CE100p CE100p CE100p CE100p CE100p T131 R295 10 PC119 VCC 100 100 100 100 100 100 CE100p C241 C240 C239 C238 C237 C236 FL36 FL21 FL12 FL35 FL37 FL22 CE100p CE100p CE100p CE100p CE100p CE0.1u PC120 VCC 100 100 100 100 100 100 2 /ALT_RESET /RRD /FPGA_WE /CCS5 LAT0 LAT1 LAT2 LAT3 CH0 CH1 FL1 EXCML16A270U TP297 FL6 EXCML16A270U FL30 EXCML16A270U TP320 FL40 EXCML16A270U FL24 EXCML16A270U TP314 FL15 EXCML16A270U FL29 EXCML16A270U TP319 FL39 EXCML16A270U FL5 EXCML16A270U TP301 FL10 EXCML16A270U FL3 EXCML16A270U TP299 FL8 EXCML16A270U FL4 EXCML16A270U TP300 FL9 EXCML16A270U FL2 EXCML16A270U TP298 FL7 EXCML16A270U FL28 EXCML16A270U TP318 FL19 EXCML16A270U FL26 EXCML16A270U TP316 FL17 EXCML16A270U FL27 EXCML16A270U TP317 FL18 EXCML16A270U FL25 EXCML16A270U TP315 FL16 EXCML16A270U FL34 EXCML16A270U TP324 FL44 EXCML16A270U FL32 EXCML16A270U TP322 FL42 EXCML16A270U FL33 EXCML16A270U TP323 FL43 EXCML16A270U FL31 EXCML16A270U TP321 FL41 EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U TP336 SCK3_ZA SCK3_YA TP309 SCK3_ZB SCK3_YB TP337 SI3_ZA SI3_YA TP304 SI3_ZB SI3_YB TP305 SCK2_ZA SCK2_YA TP307 SCK2_ZB SCK2_YB TP306 SI2_ZA SI2_YA TP308 SI2_ZB SI2_YB TP310 SCK1_ZA SCK1_YA TP312 SCK1_ZB SCK1_YB TP311 SI1_ZA SI1_YA TP313 SI1_ZB SI1_YB TP338 SCK0_ZA SCK0_YA TP340 SCK0_ZB SCK0_YB TP339 SI0_ZA SI0_YA TP341 SI0_ZB SI0_YB CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3 /HRESET /P_SIDE_SENS EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U EXCML16A270U SCK3_ZA SCK3_YA SCK3_ZB SCK3_YB SI3_ZA SI3_YA SI3_ZB SI3_YB SCK2_ZA SCK2_YA SCK2_ZB SCK2_YB SI2_ZA SI2_YA SI2_ZB SI2_YB SCK1_ZA SCK1_YA SCK1_ZB SCK1_YB SI1_ZA SI1_YA SI1_ZB SI1_YB SCK0_ZA SCK0_YA SCK0_ZB SCK0_YB SI0_ZA SI0_YA SI0_ZB SI0_YB CH2 CH3 NCHG0 NCHG1 NCHG2 NCHG3 /HRESET /P_SIDE_SENS LAT0 LAT1 LAT2 LAT3 CH0 CH1 MAIN BOARD_Circuit Diagram 4/9 PC17 CE0.1u VCC3 /PANEL /WWR /HRESET DBB[0..7] /SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1 41V_SENSE ENV_TH CROPMARK P_SIDE HEAD_TH2 HEAD_TH1 PC16 CE0.1u /PANEL /WWR /HRESET DBB[0..7] VCC /SW2 LCD_RS LCD_RW LCD_E /LCD_CS /LED /SW0 /SW1 41V_SENSE ENV_TH R154 R137 18 17 16 15 14 13 12 11 1 19 2 3 4 5 6 7 8 9 33 33 33 33 33 33 10K R37 VCC3 DBB7 DBB6 DBB5 DBB4 DBB3 DBB2 DBB1 DBB0 R161 R158 R157 10K 1% VCC CROPMARK P_SIDE HEAD_TH2 R135 R133 BCR20V4 HEAD_TH1 BT1 CR2032-RTC BACKUP HOLDER BATTERY BCR20V4 CR2032 3V(NON) RBT1 RTC_WDATA RTC_CLK RTC_CE Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 R13 A0 A1 A2 A3 A4 A5 A6 A7 33 E DIR 74LVC245 B0 B1 B2 B3 B4 B5 B6 B7 IC5 TC74VHCT541AFT E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 IC4 PC122 CE1u PC117 CE1u PC113 CE1u PC110 CE1u PC107 CE1u PC101 CE1u 1SS355 1SS355 D3 D2 19 1 2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11 PC27 CE0.1u RTC_WDATA RTC_CLK RTC_CE 6 11 R59 10K 12 2 7 4 3 2 1 4 3 2 1 4 3 2 1 5 6 7 8 4 3 2 1 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 DO 16 17 13 18 1 2 3 4 5 6 7 8 9 TEST NC NC NC NC NC INT FOUT 5 EXBV8V330J 6 7 8 4 3 2 1 EXBV8V330J RA4 4 3 2 1 RA5 EXBV8V330J 4 3 2 1 RA2 AD_CK AD_IN /AD_CS RX-4045SA GND VDD DI CLK CE EXBV8V330J 4 3 2 1 RA3 AD_CK AD_IN /AD_CS T132 T135 T138 T140 T143 TP209 TP216 TP210 TP208 TP207 DB[0..31] 19 10 12 11 14 15 20 VCC RTC_DATA TP201 TP211 TP202 TP220 TP203 TP212 TP221 TP213 TP204 TP214 TP205 TP215 TP206 TP222 TP223 VCC DB[0..31] NC DGND REF AGND DO SARS VCC RTC_DATA TLC0838CPW CLK DI SE CS CH0 CH1 CH2 CH3 CH4 CH5 CH6 CH7 COM IC38 5 1 4 8 9 14 10 3 13 52808-2491 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CN3 DB4 DB5 DB6 DB7 DB0 DB1 DB2 DB3 PC102 CE0.1u 5 6 7 8 5 6 7 8 EXBV8V560J E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 DBB[0..7] 74LVC541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IC209 DBB0 DBB1 DBB2 DBB3 18 17 16 15 14 13 12 11 EXBV8V560J RA202 5 DBB4 4 5 6 DBB5 3 6 7 DBB6 2 7 8 DBB7 1 8 4 3 2 1 RA201 EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT To PANEL BOARD 4 3 2 1 4 3 2 1 EXT_IN0 EXT_IN1 EXT_IN2 EXT_IN3 AD_OUT PC293 CE0.1u VCC3 EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3 DBB[0..7] 1 19 2 3 4 5 6 7 8 9 EXT_OUT0 EXT_OUT1 EXT_OUT2 EXT_OUT3 RXD3 TXD3 RXD2 TXD2 1 19 2 3 4 5 6 7 8 9 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 R85 10K VCC R203 10K VCC /SENSOR DBB[0..7] DBB[0..7] 18 17 16 15 14 13 12 11 VCC VCC /SENSOR TC74VHCT541AFT E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 IC45 TP261 TP259 TP257 TP256 TP255 TP253 TP252 TP251 TP249 TP248 5 6 7 8 C253 C249 C250 74LVC541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IC6 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 PC18 CE0.1u VCC3 4 3 2 1 5 6 7 8 RA81 5 6 7 8 1 19 2 3 4 5 6 7 8 9 DDA_MtoS To DPICS SERIAL 53398-0590 1 2 3 4 5 CN11 53398-0590 1 2 3 4 5 CN10 C202 C203 TP345 TP350 TP349 TP347 TP348 TP343 TP351 TP344 RA80 EXBV8V103J C204 DDA_MtoS R24 C208 C207 C206 C7 CE100p 33 DDA_CLK EXBA10E103J RA23 5 6 7 8 ENV_TH R9 33 C2 CE100p /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM DDA_StoM /INTDDA TP218 TP233 TP232 TP231 TP247 TP234 ENV_TH EXBA10E103J RA12 VCC3 C1 CE100p R11 33 PINCHPOS CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR MAINTENANCECOVER_L RESERVE_PORT CROPMARK DDA_CLK /Cmd_HS_MtoS /Cmd_HS_StoM Cmd_MtoS Cmd_StoM DDA_StoM /INTDDA RESERVE_PORT VCC MD-S6100(NON) 1 2 3 4 5 6 CN22 EXBV8V330J PINCHPOS CROP_ON /SERIAL_START /SRVBRD_RESET /MTRERR CROPMARK CE100p CE100p CE100p CE100p C201 5 6 7 8 TU MD-S8100 EXBV8V330J RA17 5 4 5 6 3 6 7 2 7 8 1 8 4 3 2 1 RA16 TP346 TP342 R372 0(NON) 1 2 3 4 5 6 7 8 TP335 R371 0(NON) CN23 TP1 C205 VCC CE100p CE100p CE100p CE100p 4 3 PRINT_CARRIAGE_ORG 2 Reserved 1 FRONT_COVER MAINTENANCE_COVER R REAR_PAPER FRONT_PAPER 4 CUTTING_CARRIAGE_ORG 3 PINCH_ROLL_U/D 2 1 To MONITOR SERIAL 18 17 16 15 14 13 12 11 C252 C251 EXBV8V330J 4 3 2 1 CE100p CE100p CE100p CE100p C248 C254 CE100p CE100p CE100p CE100p 5 6 7 8 EXBV8V330J 4 3 2 1 RA82 DBB0 DBB1 DBB2 DBB3 DBB4 DBB5 DBB6 DBB7 4 3 2 1 C255 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 IC11 1 VCC 6 10 2 9 3 8 4 7 5 1 PC128 CE0.1u 6 2-9 R17 2.2K(NON) 10 2 9 3 8 4 7 5 VCC TP219 TP227 TP226 TP225 TP224 TP230 TP229 TP228 TP241 TP240 TP239 TP238 TP237 TP236 TP235 TP242 TP246 TP245 VCC TP217 Reserve TP243 Front Paper Sensor Rear Paper Sensor IS Cover Sensor To SERVO BOARD 52808-2591 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CN8 Limit Sensor 53398-0390 1 2 3 CN4 53398-0690 1 2 3 4 5 6 CN7 53014-02 1 2 CN6 53014-03(NON) 1 2 3 CN9 Reserve Head Lock Sensor 53398-0490 1 2 3 4 CN5 53398-0290(NON) 1 2 CN1 MAIN BOARD_Circuit Diagram 5/9 2 RA63 RA67 RA62 RA66 RA61 RA65 RA60 RA64 2-10 /RCS2 /RCS3 /RWE /ROE /RCS0 TP10 CPU_/RBE0 CPU_/RBE1 EXD0 4 EXD1 3 EXD2 2 EXD3 1 EXBV8V560J EXD4 4 EXD5 3 EXD6 2 EXD7 1 EXBV8V560J EXD8 4 EXD9 3 EXD10 2 EXD11 1 EXBV8V560J EXD12 4 EXD13 3 EXD14 2 EXD15 1 EXBV8V560J EXD16 4 EXD17 3 EXD18 2 EXD19 1 EXBV8V330J EXD20 4 EXD21 3 EXD22 2 EXD23 1 EXBV8V330J EXD24 4 EXD25 3 EXD26 2 EXD27 1 EXBV8V330J EXD28 4 EXD29 3 EXD30 2 EXD31 1 EXBV8V330J 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 RD16 RD17 RD18 RD19 5 6 7 8 5 6 7 8 RD28 RD29 RD30 RD31 RD24 RD25 RD26 RD27 5 RD20 6 RD21 7 RD22 8 RD23 5 6 7 8 5 RD12 6 RD13 7 RD14 8 RD15 RD8 RD9 RD10 RD11 /RCS2 /RCS3 /RWE /ROE /RCS0 /RCS1 0 0 0 0 0 0 5 6 7 8 4 3 2 1 5 6 7 8 RD4 RD5 RD6 RD7 R250 R248 R280 R155 R253 R231 5 6 7 8 4 3 2 1 5 6 7 8 0 0 5 6 7 8 4 3 2 1 RD0 RD1 RD2 RD3 CPU_/RBE0 R236 CPU_/RBE1 R232 5 6 7 8 4 3 2 1 5 6 7 8 RD0 RD31 TP294 TP296 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31 RAB0 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 RAB24 RAB0 RAB24 3 1 2 R242 10K K16 L20 K19 L17 L18 L19 M20 M19 N20 P20 A10 B12 E12 D13 D14 A12 C12 B13 E14 C13 A13 B14 A14 C14 D15 E13 B15 A15 A16 B16 C15 D16 C16 B17 C17 A17 A18 A19 B18 A20 C18 D17 B19 D18 C19 B20 E17 E18 D19 F17 G17 F18 E19 C20 D20 G16 H17 G18 E20 F19 H18 H16 F20 G19 G20 H19 J17 J18 J16 J19 H20 J20 K20 K18 K17 OUTY VCC SN74LVC1G32DCK GND INA INB IC43 AU1100-333MBD RBEN0 RBEN1 RBEN2 RBEN3 RWE ROE RCS0 RCS1 RCS2 RCS3 EWAIT RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 RD16 RD17 RD18 RD19 RD20 RD21 RD22 RD23 RD24 RD25 RD26 RD27 RD28 RD29 RD30 RD31 RAD0 RAD1 RAD2 RAD3 RAD4 RAD5 RAD6 RAD7 RAD8 RAD9 RAD10 RAD11 RAD12 RAD13 RAD14 RAD15 RAD16 RAD17 RAD18 RAD19 RAD20 RAD21 RAD22 RAD23 RAD24 RAD25 RAD26 RAD27 RAD28 RAD29 RAD30 RAD31 IC30A TP293 TP295 4 5 R159 PC285 CE0.1u VCC3 PREG PCE1 PCE2 POE PWE PIOR PIOW PWAIT PIOS16 SDQMO SDQM1 SDQM2 SDQM3 SDRAS SDCAS SDWE SDCLK0 SDCLK1 SDCLK2 SDCS0 SDCS1 SDCS2 SDCKE SMROMCKE SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1 33 /WR_STB A8 D10 B10 B8 A7 C9 B7 A9 R241 B9 R249 R247 0 TP5 TP4 TP6 TP7 SDCLK SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 V2 U2 U3 U4 W1 V1 U1 T2 T3 T1 R5 R2 R3 R4 P5 P2 R1 P1 P3 P4 N3 N2 N4 N5 M3 M4 M5 M2 L2 N1 M1 L1 H3 H2 G2 G1 H5 H4 H1 L4 K4 J4 K1 K2 J1 J2 E9 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 G3 F2 F3 F1 F4 E1 E2 F5 E4 E3 E5 D1 D3 G4 G5 VCC3 /WR_STB 10K 10K R256 R275 22 22 SDD[0..31] SDA[0..12] RAB[0..24] RD[0..31] 15 39 37 38 19 18 17 16 SDCKE SDCLK1R2 /SDCS1 40 20 21 /SDQM2 /SDQM3 23 24 25 26 29 30 31 32 33 34 22 35 36 SDBA0 SDBA1 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 37 38 19 18 17 16 SDCKE SDCLK1R1 /SDCS1 40 15 39 20 21 23 24 25 26 29 30 31 32 33 34 22 35 36 /SDQM0 /SDQM1 SDBA0 SDBA1 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 VSS VSS VSS VSSQ VSSQ VSSQ VSSQ VCC VCC VCC VCCQ VCCQ VCCQ VCCQ DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 VSS VSS VSS VSSQ VSSQ VSSQ VSSQ VCC VCC VCC VCCQ VCCQ VCCQ VCCQ DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 IC27 EDS2516ADTA-75 NC CKE CLK CS RAS CAS WE LDQM DQM A13/BA0 A12/BA1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC IC203 EDS2516ADTA-75 NC CKE CLK CS RAS CAS WE LDQM DQM A13/BA0 A12/BA1 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12/NC 28 41 54 6 12 46 52 1 14 27 3 9 43 49 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 28 41 54 6 12 46 52 1 14 27 3 9 43 49 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 VCC3 SDD16 SDD17 SDD18 SDD19 SDD20 SDD21 SDD22 SDD23 SDD24 SDD25 SDD26 SDD27 SDD28 SDD29 SDD30 SDD31 VCC3 SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 CE0.1u CE0.1u PC88 CE0.1u PC77 CE0.1u VCC3 PC254 PC248 VCC3 CE0.1u PC83 CE0.1u PC253 /RWE /ROE /FROM 13 34 32 31 26 25 24 23 22 21 20 10 9 8 7 6 5 4 3 54 19 18 11 12 15 2 CE0.1u PC89 /RCS2 /FROM /RCS0 2 4 6 /EPROM DIC-252 Short Plug XJ8C-0611 /RCS2 JP2 DIC-252 /RCS0 1 /FROM 3 5 VSS2 VSS1 VDD RY/BY NC1 NC2 NC3 NC4 NC5 NC6 NC7 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 52 33 43 17 1 27 28 29 30 55 56 35 37 39 41 44 46 48 50 36 38 40 42 45 47 49 51 /EPROM /RWE CPU_/RBE0 /ROE /EPROM TC58FVM7T5BTG65CCH BYTE WP/ACC RESET WE OE CE A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 IC31 Short Plug 53 VCC3 R113 4.7K 16 /NET_RESET 14 /NET_RESET /RWE /ROE /FROM CE0.1u PC258 RAB1 RAB2 RAB3 RAB4 RAB5 RAB6 RAB7 RAB8 RAB9 RAB10 RAB11 RAB12 RAB13 RAB14 RAB15 RAB16 RAB17 RAB18 RAB19 RAB20 RAB21 RAB22 RAB23 PC87 /RWE CPU_/RBE0 /ROE /EPROM CE0.1u CE0.1u PC92 VCC3 RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 RD8 RD9 RD10 RD11 RD12 RD13 RD14 RD15 VCC 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 IC204 RD14 RD15 RD12 RD13 RD10 RD11 RD6 RD7 RD8 RD9 RD4 RD5 RD2 RD3 RAB23 RAB19 RAB21 RDB7 RDB6 RDB5 RDB4 RDB3 RDB2 RDB1 RDB0 RDB15 RDB14 RDB13 RDB12 RDB11 RDB10 RDB9 RDB8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PS-50PE-D4T1-PN1 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 CE0.1u CE0.1u CN13 VCC PC134 PC135 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 RDB[0..15] RDB14 RDB15 RDB12 RDB13 RDB10 RDB11 RDB6 RDB7 RDB8 RDB9 RDB4 RDB5 RDB2 RDB3 RDB0 RDB1 RAB9 RAB8 RAB7 RAB6 RAB5 RAB4 RAB3 RAB2 RAB1 RAB20 RAB22 /NET_RESET CPU_/RBE1 /RCS3 RAB18 RAB17 RAB16 RAB15 RAB14 RAB13 RAB12 RAB11 RAB10 VCC3 SN74LVCH16245ADGG-EL /LOE LAB/BA LA0 LB0 LA1 LB1 GND GND LA2 LB2 LA3 LB3 VCC3 VCC3 LA4 LB4 LA5 LB5 GND GND LA6 LB6 LA7 LB7 HA0 HB0 HA1 HB1 GND GND HA2 HB2 HA3 HB3 VCC3 VCC3 HA4 HB4 HA5 HB5 GND GND HA6 HB6 HA7 HB7 /HOE HAB/BA CE0.1u CE0.1u RD0 RD1 PC269 PC263 VCC3 2 TP2 TP275 EXD[0..31] /NET_RESET CPU_/RBE1 /RCS3 RD[0..31] MAIN BOARD_Circuit Diagram 6/9 WDT 2-11 R239 VCC3 R233 VCC3 /PRN_RST 0 MMZ1608S800A L201 0 0 + + R238 /PRN_RST 2 1 3 4 C22 4.7u/25V WDO RESET WDI PFO PC255 CE0.1u XAGND32 XPWR32 PC256 CE0.1u XAGND12 XPWR12 XAGND32 XPWR32 XAGND12 XPWR12 /NET_RESET ADM706RARZ(NON) VCC MR GND PFI 8 7 6 5 R230 4.7K(NON) PC250 CE0.1u(NON) IC202 VCC3 0 R229 C21 4.7u/25V 4.7K(NON) R227 WDT_/OUT WDT MMZ1608S800A L202 WDT_/OUT C15 CE3p C14 100u/10V + VCC3 /NET_RESET R234 4.7K VCC3 R105 NON 2 1 5 VCC3 VCC_mac C16 CE3p + + D201 R240 PC282 CE0.1u PC251 CE0.1u C29 10u/16V + + 4 3 + PC252 CE0.1u + C210 CE68p R226 10K 1% PC274 CE0.1u + + PC281 CE0.1u PC259 CE0.1u C32 10u/16V C31 C23 10u/16V 10u/16V 4 3 0 XPWR12 XAGND12 R111 XPWR32 XAGND32 XPWR12 XAGND12 22 XPWR32 XAGND32 A3 B5 A5 A4 B1 B2 TP276 VCC_mac CE0.1u(NON) C211 G9 G10 G11 G12 G13 G14 H14 J14 K14 L14 L16 M14 N14 P8 P9 P10 P11 P12 P13 P14 G7 G8 H7 J3 J7 K5 K7 L3 L7 M7 N7 P7 E15 F7 F8 F11 F12 F15 F16 G15 H6 J6 K15 L15 M6 N6 P15 R7 R8 R11 R12 R15 R16 T15 D5 D2 E7 /RESET_OUT /RESET_OUT E8 E6 PWR_EN R235 2.7K(NON) C5 C1 R246 10K VCC3 R228 100 1% VCC3 PC283 PC280 CE0.1u CE0.1u C19 C24 10u/16V 10u/16V C18 C30 10u/16V 10u/16V ADJ VOUT LP3964EMP VIN SD GND VDD OUT PC78 CE0.1u FXO-31FL 12.000MHz INH GND Y2 1SS355 IC201 1 2 Y3 C-001R-32.768K AU1100-333MBD VDDX1 VDDX2 VDDX3 VDDX4 VDDX5 VDDX6 VDDX7 VDDX8 VDDX9 VDDX10 VDDX11 VDDX12 VDDX13 VDDX14 VDDX15 VDDX16 VDDX17 VDDX18 VDDX19 VDDX20 VDDY1 VDDY2 VDDY3 VDDY4 VDDY5 VDDY6 VDDY7 VDDY8 VDDY9 VDDY10 VDDY11 VDDY12 VDDI1 VDDI2 VDDI3 VDDI4 VDDI5 VDDI6 VDDI7 VDDI8 VDDI9 VDDI10 VDDI11 VDDI12 VDDI13 VDDI14 VDDI15 VDDI16 VDDI17 VDDI18 VDDI19 VDDI20 VDDI21 VDDI22 RESETIN RESETOUT EXTCLK0 EXTCLK1 PWR_EN VDDXOK VSEL XPWR12 XAGND12 XTI12 XTO12 XPWR32 XAGND32 XTI32 XT032 VSS1 VSS2 VSS3 VSS4 VSS5 VSS6 VSS7 VSS8 VSS9 VSS10 VSS11 VSS12 VSS13 VSS14 VSS15 VSS16 VSS17 VSS18 VSS19 VSS20 VSS21 VSS22 VSS23 VSS24 VSS25 VSS26 VSS27 VSS28 VSS29 VSS30 VSS31 VSS32 VSS33 VSS34 VSS35 VSS36 VSS37 VSS38 VSS39 VSS40 VSS41 VSS42 VSS43 VSS44 VSS45 VSS46 VSS47 VSS48 VSS49 VSS50 VSS51 VSS52 VSS53 VSS54 VSS55 VSS56 VSS57 VSS58 VSS59 VSS60 VSS61 VSS62 VSS63 GPIO0 GPIO1 GPIO7 GPIO16 GPIO17 GPIO18 GPIO19 GPIO20 GPIO21 GPIO22 GPIO23 ROMSIZE ROMSEL D11 E10 E16 F6 F9 F10 F13 F14 G6 H8 H9 H10 H11 H12 H13 H15 J5 J8 J9 J10 J11 J12 J13 J15 K3 K6 K8 K9 K10 K11 K12 K13 L5 L6 L8 L9 L10 L11 L12 L13 M8 M9 M10 M11 M12 M13 M15 N8 N9 N10 N11 N12 N13 N15 N16 P6 R6 R9 R10 R13 R14 T5 T16 C6 D6 D9 Y7 W6 Y6 T9 Y8 V8 U7 V7 D4 B4 R254 /WR_FULL WDT /RBE0 /RBE1 /RBE2 TP3 /RBE3 /FIFO_HALF_NET VCC3 10K 4.7K R252 IC30C 4.7K R313 A2 B3 4.7K R312 0 0 4.7K R300 R109 R108 VCC3 /WR_FULL WDT /RBE0 /RBE1 /RBE2 /RBE3 /FIFO_HALF_NET MAIN BOARD_Circuit Diagram 7/9 2 VCC3 R243 10K 2-12 D7 C8 V15 Y16 V11 U12 V13 U16 W15 V14 U13 W14 T13 U14 T7 V5 T6 V4 Y3 Y2 W4 W3 Y1 T4 W2 V3 U5 P17 M17 M16 R19 T17 R20 T20 N19 N18 N17 M18 P16 R17 R18 T18 P19 P18 T19 U20 V20 W20 V6 U6 IC30B AU1100-333MBD DMA_REQ0 DMA_REQ1 IRDATX IRDARX IRFIRSEL I2SCLK I2SWORD I2SDI I2SDIO ACSYNC ACBCLK ACDO ACDI ACRST SDMS0_CLK SDMS0_CMD SDMS0_DAT0 SDMS0_DAT1 SDMS0_DAT2 SDMS0_DAT3 SDMS1_CLK SDMS1_CMD SDMS1_DAT0 SDMS1_DAT1 SDMS1_DAT2 SDMS1_DAT3 SDMS_MS_EN LCD_FCK LCD_LCK LCD_PCK LCD_BIAS LCD_LEND LCD_D0 LCD_D1 LCD_D2 LCD_D3 LCD_D4 LCD_D5 LCD_D6 LCD_D7 LCD_D8 LCD_D9 LCD_D10 LCD_D11 LCD_D12 LCD_D13 LCD_D14 LCD_D15 LCD_PWM0 LCD_PWM1 RESVD0 RESVD1 RESVD2 RESVD3 RESVD4 RESVD5 SOCLK SODIN SODOUT SODEN TESTEN TC0 TC1 TC2 TC3 TRST TDI TDO TMS TCK N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO USBH1P USBH1M USBH0P USBH0M U3TXD U3RXD U3CTS U3RTS U3DSR U3DTR U3DCD U3RI U1TXD U1RXD R305 R302 Y20 V19 W8 W7 T8 Y5 W5 Y4 W16 W18 Y17 U15 C3 B6 C7 D8 A6 C4 U19 U18 C2 V18 U8 U10 Y11 V10 U9 V9 W11 Y10 W13 U11 T12 T10 Y14 W10 W9 Y9 R319 R320 W17 Y18 R318 R317 R321 R315 Y12 Y15 U17 W12 Y19 T11 V17 V16 T137 R314 V12 T14 VCC3 PC273 CE0.1u 15K 15K 15K 15K 0 0 0 0 0 0 T136 T134 T82 T110 T101 T81 T121 8 6 2 74LVC14 VCC3 4.7K 330 4.7K 4.7K 4.7K 4.7K R347 R345 R346 R349 R350 13 11 3 R348 N0TXCLK N0TXEN N0TXD0 N0TXD1 N0TXD2 N0TXD3 N0RXCLK N0RXDV N0RXD0 N0RXD1 N0RXD2 N0RXD3 N0CRS N0COL N0MDC N0MDIO 74LVC14 IC37F IC37E 74LVC14 IC37B IC37D 12 10 4 74LVC14 9 5 1 74LVC14 IC37C 74LVC14 IC37A PC108 CE0.1u 33 R308 33 R307 33 R130 3 1 2 + L1 MMZ1608S800A 1.5K OUTY VCC 4 5 VCC3 VCC3 PC286 CE0.1u L2 MMZ1608S800A C39 C242 CE0.1u CE0.1u VCC3 R353 SN74LVC1G32DCK GND INA INB IC44 C41 4.7u/25V VCC3 TP8 TP9 4.7K R131 R316 4.7K R306 Y13 W19 4.7K R309 U0TXD U0RXD 1K 4.7K 4.7K 4.7K 4.7K 4.7K R255 LCLK LWAIT LWR0 LWR1 LRD0 LRD1 32 8 36 14 48 9 10 12 13 15 7 2 6 5 4 3 16 22 21 20 19 18 23 1 25 26 24 1 2 VDD OUT PC132 CE0.1u 4 3 29 35 11 17 45 27 28 37 38 39 40 41 42 43 44 46 47 34 33 31 30 R165 VCC3 AGND AGND AGND AGND AGND NC RESET ANE DUPLEX SPEED RPTR LDPS RESETB ISOLATE MII X1 X2 TPTX+ TPTX- TPRX+ TPRX- FXO-31FL 25.000MHz INH GND Y5 RTL8201CP PWFBOUT PWFBIN AVDD33 DVDD33 DVDD33 LED0 LED1 LED2 LED3 LED4 TXC TXEN TXD0 TXD1 TXD2 TXD3 RXC RXDV RXD0 RXD1 RXD2 RXD3 CRS COL MDC MDIO RXER/FXEN IC46 PR_RXD PR_TXD PR_RTS PR_CTS TP274 VCC 22 VCC3 53398-0590 5 4 3 2 1 CN12 2.0K 1% E11 D12 C11 A11 B11 C10 TP271 PC127 CE0.1u /RESET_OUT PC287 CE0.1u VCC3 C246 CE0.1u 49.9 1% R362 TP273 49.9 1% R363 TP272 49.9 1% R364 VCC3 C247 CE0.1u CE0.1u C245 2 R245 R278 R274 R244 R299 R368 330 VCC3 2 3 1 4 5 8 6 7 12 11 9 10 GREEN J1011F21PNL A_LED_L K_LED_L A_LED_R K_LED_R TDCT TD+ GND GND RDCT RD+ CN20 FG FG L4 MMZ1608S800A ORANGE 13 14 NETWORK R354 49.9 1% R365 mac_clk R237 33(NON) MAIN BOARD_Circuit Diagram 8/9 CE0.1u PC51 +41V VCC3 2 4 3 Cd OUT VCC 3 2 1 VCC3 2 1 VCC3 6 5 1 6 C13 FIN VOUT VI IC208 FIN VOUT + C44 10u/16V VO AIC1086PM 1SS355 D5 BD12KA5FP NC VIN IC49 1SS355 D203 BD15KA5FP(NON) NC VIN IC205 1SS355(NON) D202 C11 CE0.01u 2 4 3 4 3 VC + R366 270 1% R369 120 1% R370 120 1% R367 120 1% C47 220u/6.3V VO + PC294 CE0.1u T158 CE0.1u(NON) PC284 T155 VADJ C38 100u/25V + 220u/6.3V(NON) 2 IC19 PQ070XZ1HZ VIN + R212 1K 1% PC123 CE0.1u T146 R373 10K R163 10K VCC3 + COM0 COM1 COM2 COM3 12 COM0 COM1 COM2 COM3 VCC 41V_SENSE 13 R160 1K R164 22K +41V VHV1 VHV0 VHV1 VHV0 R87 10K VCC1.55 74LVC14 IC40F PC59 CE0.1u T58 R162 10K 1/4W VCC 41V_SENSE C12 100u/25V C37 220u/50V R219 120 1% R331 10K(NON) VCC1.2 + PC124 CE0.1u T147 VHV1 VHV0 R220 120 1% C36 220u/50V VCC_1.5 4 3 3.15A 01543.15DR FUSE3 F1 01543.15DR 3.15A F2 FUSE2 SBC8-221-182 1SS355 D4 D8 D5S6M L3 C42 220u/50V C34 + 1 VCC3 C244 CE0.033u 7 PC129 CE0.1u R352 15K CE0.33u R81 1K TP267 VCC3 4.7K C243 R351 CE1500p D6 C43 220u/50V 7 + 1SS355 1SS355 IC207 L4960 1 1 D7 CE0.1u PC130 + C35 2.2u/50V RN5VD29A VDD NC GND IC14 PR2016-25-PB-SN HS1 0154002.DR 2.0A F3 FUSE1 B4P-VH 5 5 To SERVO BOARD +41V 4 4 4 3 2 1 3 3 2 2 ADJ 2-13 1 GND 5 CN19 53398-0970 1 2 3 4 5 6 7 8 9 CN18 10K VCC3 R221 PSAVE DAC_LAT3 DAC_LAT2 DAC_LAT1 DAC_LAT0 /DAC_RESET DAC[0..9] 4 3 2 1 30 29 28 27 26 25 T70 T139 DAC_LAT3 DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 T71 DAC_LAT2 DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 E09A54RA DAOUT PSAVE LAT RST D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC25 E09A54RA DAOUT PSAVE LAT RST D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC26 E09A54RA DAOUT PSAVE LAT RST D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC21 E09A54RA DAOUT PSAVE LAT RST D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 IC22 ENC_PHAR150 8 23 5 6 4 3 2 1 30 29 28 27 26 25 8 23 5 6 4 3 2 1 30 29 28 27 26 25 8 23 5 6 DAC_LAT1 T48 4 3 2 1 30 29 28 27 26 25 8 DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 T49 23 DAC_LAT0 5 /DAC_RESET 6 DAC0 DAC1 DAC2 DAC3 DAC4 DAC5 DAC6 DAC7 DAC8 DAC9 ENC_PHA PSAVE DAC[0..9] 100 8 9 11 12 13 15 17 19 21 7 10 14 24 20 18 16 22 9 11 12 13 15 17 19 21 7 10 14 24 20 18 16 22 9 11 12 13 15 17 19 21 7 10 14 24 20 18 16 22 9 11 12 13 15 17 19 21 7 10 14 24 20 18 16 22 74LVC14 IC40D D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND VCC3 NPNB FB PNPB VCC45 D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND VCC3 NPNB FB PNPB VCC45 D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND VCC3 NPNB FB PNPB VCC45 D.P. D.P. D.P. D.P. D.P. D.P. D.P. D.P. GND3 GND45 VOUTGND VCC3 NPNB FB PNPB VCC45 9 C228 CE1000p R324 1K VCC 33 R323 PC81 CE0.1u VCC3 PC82 CE0.1u VCC3 PC60 CE0.1u VCC3 PC61 CE0.1u VCC3 ENC_PHB T141 10 R128 1 ENC_PHB R153 510 R114 510 R99 510 R102 R88 10 510 R92 1 R50 510 R58 R40 10 510 R38 1 R78 510 10 R75 R98 510 R110 R96 1 R106 100 TR16 2SA1213 R107 43 R97 43 TR12 2SC2873 TR8 2SA1213 R77 43 R39 43 TR4 2SC2873 TR3 2SA1213 R56 43 R90 43 TR5 2SC2873 TR9 2SA1213 R101 43 R115 43 TR13 2SC2873 TR15 2SA1746 TR11 2SC4131 TR7 2SA1746 10 COM3 74LVC14 11 C229 CE1000p R330 1K VCC VCC 33 R329 VCC3 PC136 CE0.1u VHV1 HEAT-SINK 1 HS3 COM2 IC40E C20 CE0.022u R104 4.7 /0.25W COM3 PC249 CE0.1u C10 CE0.022u R67 4.7 /0.25W COM2 CE0.1u TR2 2SC4131 COM1 HEAT-SINK 1 HS2 + C26 22u/50V C9 CE0.022u R66 4.7 /0.25W COM1 PC235 CE0.1u C17 CE0.022u COM0 + C25 22u/50V R103 4.7 /0.25W COM0 PC230 TR1 2SA1746 TR6 2SC4131 TR10 2SA1746 TR14 2SC4131 CE0.1u PC257 VHV0 10K R344 SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB NCHG2 CH2 LAT2 NCHG3 CH3 LAT3 SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB NCHG1 CH1 LAT1 P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2 PC121 CE0.1u VHV1 SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB NCHG0 CH0 LAT0 HEAD_TH1 PC131 CE0.1u VHV0 COM2 GND COM2 GND COM2 GND COM2 GND COM3 GND COM3 GND LAT3 GND CH3 GND NCHG3 GND LAT2 GND CH2 GND NCHG2 GND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB GND COM1 GND COM1 GND COM1 GND COM1 GND COM3 GND P_SIDE HEAD_UD /P_SIDE_SENS HEAD_SENS HEAD_TH2 GND LAT1 GND CH1 GND NCHG1 GND GND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB COM0 GND COM0 GND COM0 GND COM0 GND COM3 GND ENC_PH_A VCC ENC_PH_B GND HEAD_TH1 GND LAT0 GND CH0 GND NCHG0 GND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB To PRINT CARRIAGE BOARD To PRINT CARRIAGE BOARD To PRINT CARRIAGE BOARD 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN14 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN15 36FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN17 MAIN BOARD_Circuit Diagram 9/9 2 2-3 SERVO BOARD SERVO BOARD_Arrangement Diagram (Component Side) 2 It indicates the version of the Servo Board. 2-14 SERVO BOARD_Arrangement Diagram (Soldering Side) 2 2-15 To MAIN BOARD APRON_TH BED_TH X_CURNT Y_CURNT SOL_CURNT E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 33 C212 T250 T27 TP34 VCC X_CURNT Y_CURNT SOL_CURNT R25 47K VM R315 10K D35 1SS355 3.3K R75 R314 10K 3.3K R74 R321 R322 R323 R316 10K VCC3 VCC3 VCC3 R109 R108 R107 R106 R105 R130 2.2K EXBA10E103J 5 7 4 8 3 9 2 10 WIPE_Org 100 100 100 C62 CE470p VCC3 TP414 TP413 2 T24 T21 T25 T22 CE470p CE470p CE470p 3 1 R121 10K R123 0(NON) R80 0 VM_Voltage D32 1SS355 VCC3 X_CURNT_AD Y_CURNT_AD SOL_CURNT_AD EXT_Port1 EXT_Port2 EXT_Port3 C305 D33 1SS355 RA6 EXBA10E103J CE0.1u C22 C67 CE0.1u EXBA10E103J RA7 C41 CE27p P52/SCK2/IRQ2 P53/ADTRG/IRQ3 PH2/CS6/(IRQ6) PH3/CS7/OE/(IRQ7) PG4/BREQO PG5/BACK PG6/BREQ VCC3 P40/AN0 P41/AN1 P42/AN2 P43/AN3 VREF AVCC P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 P54/AN12/IRQ4 P55/AN13/IRQ5 P56/AN14/DA2/IRQ6 P57/AN15/DA3/IRQ7 AVSS NC P35/SCK1/(OE) P34/SCK0 P33/RXD1 GND P32/RXD0/IrRXD P31/TXD1 P30/TXD0/IrTXD P80/EDREQ2/(IRQ0) P81/EDREQ3/(IRQ1) P82/ETEND2/(IRQ2) MD0 MD1 C401 CE0.1u VCC3 2 4 3 VCC3 CE0.1u C68 C40 CE27p TP401 C66 Y1 HC49/U-S 8MHZ TP26 CE0.1u 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 VCC3 VFWE DDA_StoM /MON_HS_toPC DDA_CLK Rxd Sub_to_Servo CAP_Org WIPE_Org TS2 SUB_DATA_IN SOL_CURNT_AD Y_CURNT_AD X_CURNT_AD VM_Voltage DDA_MtoS Servo_to_Sub JP3 TP406 TP400 SUB_DATA_OUT SUB_STORE TS1 R86 1.8K RA4 EXBV8V103J TP28 single:pull_dowm multi:pull_up DSP03-003-432G(NON) ExtCLK ExtDout ExtDin ExtStore ExtLoad T23 R76 10K R62 VCC3 10K(NON) Slow_Power_On C35 CE0.1u VCC3 VCC3 T29 T3 C304 R122 10K T20 T37 C60 T30 T35 CE100p CE100p C59 T48 T36 C303 D34 1SS355 3.3K R73 33 33 33 33 33 R339 10K SUB_CLK SUB_LOAD VCC CE100p C58 DDA_CLK /Cmd_MtoS_ /Cmd_HS_MtoS DDA_MtoS INTDDA SUB_STORE Bed_Heater_ON Apron_Heater_ON 0 R125 6 1 19 2 3 4 5 6 7 8 9 T31 T28 T260 VCC3 RA5 1 CAP_Org SUB_DATA_IN SUB_DATA_OUT TP5 TP4 TP3 TP2 TP1 TP33TP32 TP301 TP300 TP302 CE1u C57 CropMark 33 33 DDA_StoMout INTDDA T8 R400 R401 74LVC541 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 IC15 R113 10K(NON) DDA_StoMExtin Maintenance_Cover_L FO_OUT CropMark 33 C213 10K(NON) Sub_to_Servo Servo_to_Sub VCC3 T32 CE0.1u CE0.1u R251 R243 R252 10K 1% R124 T33 18 17 16 15 14 13 12 11 MAINTENANCE_HATCH /MTRERR /SERVO_RES /Serial_Start /CropOn /CropOn PinchPos PinchPos RESERVE DDA_StoMout DDA_MtoS /Cmd_StoM /Cmd_MtoS /Cmd_HS_StoM DDA_CLK /MON_HS_toPC Sub_to_Servo Servo_to_Sub C18 CE0.1u VCC3 53398-1190 1 2 3 4 5 6 7 8 9 10 11 CN13 VCC 53398-0590 1 2 3 4 5 CN10 VCC3 R242 10K 1% CN11 52808-2591 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 CN12 52808-1891 T407 T405 T406 R112 33 /Cmd_HS_StoM_out T402 T403 T404 TP20 C64 CE0.1u R120 220 VCC3 TP19 RA11 1 EXBA10E103J VCC3 /MTRERR DDA_StoMExtin T34 T39 T41 33 R110 C73 CE0.022u PowerON TP412 220 R97 PD7/D15 PE0/D0 PE1/D1 PE2/D2 PE3/D3 VCC3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 FWE P61/TMRI1/DREQ1/IRQ9 P60/TMRI0/DREQ0/IRQ8 P27/PO7/TIOCB5/EDRAK1/(IRQ15) P26/PO6/TIOCA5/EDRAK0/(IRQ14) P25/PO5/TIOCB4/(IRQ13) P24/PO4/TIOCA4/(IRQ12) P23/PO3/TIOCD3/(IRQ11) P22/PO2/TIOCC3/(IRQ10) P21/PO1/TIOCB3/(IRQ9) P20/PO0/TIOCA3/(IRQ8) P17/PO15/TIOCB2/TCLKD/EDRAK3 P16/PO14/TIOCA2/EDRAK2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 GND P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0 P10/PO8/TIOCA0 P75/EDACK1/(DACK1) P74/EDACK0/(DACK0) P73/ETEND1/(TEND1) VCC3 NMI WDTOVF IC16 IC-CPU HD6432673A06FC T26 1 Cd OUT RN5VD29A VDD NC GND IC8 EXBA10E103J RA8 74LVC14 IC7A 5 1 T5 2 C21 CE0.1u VCC3 R54 1.0K 5 EXBA10E103J RA9 3 74LVC14 IC7C 9 74LVC14 IC7B 6 4 8 VCC3 74LVC14 IC7D EXBA10E103J RA10 RA400 EXBV8V103J T52 T45 CE0.1u C63 CE0.1u 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 C61 CE0.1u C65 3 R61 1.0K VCC3 YPWM XPWM ExtDin ExtDout StpBRef StpARef SolPWM D4 D5 D6 D7 VFWE ExtLoad ExtStore D15 D0 D1 D2 D3 FANPWM2 FANPWM1 D0 10 D1 2 D2 9 D3 3 D4 8 D5 4 D6 7 D7 5 D8 10 D9 2 D10 9 D11 3 D12 8 D13 4 D14 7 D15 5 /RES T44 T51 T50 T43 T49 T42 T54 T47 T53 T46 Q4 DTC114EK 1 VCC3 SEL-6414E D15 2 /Cmd_StoM_out C70 CE0.022u R118 10K(NON) C69 CE0.022u TP409 2.2K R132 1.5K R128 1.5K R129 R126 1.2K(NON) R117 10K(NON) 1.5K R131 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 R64 2.2K 6 1 R111 2.2K(NON) 0 R119 SCLKO 1 10 2 9 3 8 4 7 5 A1 A2 A3 A4 A5 5 7 4 8 3 9 2 10 6 1 TP411 A1 A2 A3 A4 A5 R77 10K(NON) C72 CE0.022u 1 5 7 4 8 3 9 2 10 D12 D13 D14 6 /RD /HWR /LWR A12 A13 A14 A15 6 /H8_RES A6 A7 A8 A9 A10 A11 A6 A7 A8 A9 A10 A11 A12 A13 5 7 4 8 3 9 2 10 6 10K 10K X_En_Pha X_En_Phb ExtCLK Y_En_Pha INTDDA Y_En_Phb ExtLoad ExtStore FANPWM2 FANPWM1 ExtDin ExtDout R114 R115 Head_Power_On Head_Slow_Power_On GRIT_ORG EXT_Port1 EXT_Port2 EXT_Port3 VCC3 RA15 EXBA10E103J T55 T56 T57 T58 T59 T38 T40 1 6 1 6 VCC3 27 20 22 /LWR /CS1 /RD C75 IO IO IO IO IO IO IO IO VCCIO1 GNDIO GNDINT IO/GCLK0 VCCINT IO/GCLK1 IO IO IO IO IO IO IO TMS TDI TCK TDO CE0.1u SolPWM YPWM XPWM C77 CE0.1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 10K 10K 10K 10K 10K 10K 10K C74 CE0.1u Stp0BPh Stp0APh Stp0BPWM Stp0APWM Stp0Decay /CS2 StpARef StpBRef Stp0Decay Stp0APWM Stp0BPWM Stp0APh Stp0BPh TMS TDI TCK TDO SCLK VCC3 /SERVO_RES /H8_RES A1 A2 A3 A4 D0 D1 D2 D3 VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28 CE0.1u CY7C1399BN-12ZXC C51 GND /OE /CS /WE I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 IC20 R300 R301 R302 R303 R304 R305 R306 VCC3 14 11 12 13 15 16 17 18 19 D0 D1 D2 D3 D4 D5 D6 D7 20 22 14 27 /HWR /CS1 11 12 13 15 16 17 18 19 /RD D8 D9 D10 D11 D12 D13 D14 D15 TP415 T14 T13 T12 T400 T11 T401 10 2 9 3 8 4 7 5 1 RA13 RA14 G_CWW G_CW D8 D9 D10 D11 5 A14 7 A15 4 8 3 9 2 10 6 EXBA10E103J EXBA10E103J 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 P51/RXD2/IRQ1 P50/TXD2/IRQ0 PH1/CS5 PH0/CS4 PG3/CS3 PG2/CS2 PG1/CS1 PG0/CS0 STBY GND XTAL EXTAL VCC3 PF7/CLKOUT PLLVCC RES PLLVSS PF6/AS PF5/RD PF4/HWR PF3/LWR PF2/LCAS/IRQ15 PF1/UCAS/IRQ14 PF0/WAIT P65/TMO1/DACK1/IRQ13 P64/TMO0/DACK0/IRQ12 P63/TMCI1/TEND1/IRQ11 P62/TMCI0/TEND0/IRQ10 PD0/D8 PD1/D9 PD2/D10 PD3/D11 GND PD4/D12 PD5/D13 PD6/D14 MD2 P83/ETEND3/(IRQ3) P84/EDACK2/(IRQ4) P85/EDACK3/(IRQ5) VCC3 PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 GND PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 GND PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 GND PA2/A18 PA3/A19 PA4/A20 PA5/A21 PA6/A22 PA7/A23 NC P70/EDREQ0/(DREQ0) P71/EDREQ1/(DREQ1) P72/ETEND0/(TEND0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 1 IC11 EPM240T100C5N VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 R307 R308 R309 R310 R311 R312 R313 IO IO IO IO IO IO IO IO IO IO GNDINT IO/GCLK3 VCCINT IO/GCLK2 IO GNDIO VCCIO2 IO IO IO IO IO IO IO IO Stp3BPh Stp3APh Stp3BPWM Stp3APWM Stp3Decay C79 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 CE0.1u C76 10K 10K 10K 10K 10K 10K 10K Y_PWM+ CE0.1u CE0.1u C80 CE0.1u C52 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 A15 VCC3 28 TP416 /MTD_En3 /MTD_En2 /MTD_En1 /MTD_En0 RA3 VCC3 VCC3 EXBV8V103J CY7C1399BN-12ZXC GND /OE /CS /WE I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7 IC19 5 6 7 8 /MTD_En1 /MTD_En0 G_CWW T300 T301 T302 T303 T304 T18 Stp1Decay Stp1APWM Stp1BPWM Stp1APh Stp1BPh 5 7 4 8 3 9 2 10 T17 T16 T15 /LWR Stp2Decay Stp2APWM Stp2BPWM Stp2APh Stp2BPh 6 T10 /MTD_En3 /MTD_En2 4 3 2 1 4 3 2 1 5 6 7 8 R317 R318 R342 10K T408 T409 Stp3BPh Stp3APh Stp3BPWM Stp3APWM Stp3Decay Stp2BPh Stp2APh Stp2BPWM Stp2APWM Stp2Decay Stp1BPh Stp1APh Stp1BPWM Stp1APWM Stp1Decay Y_PWM+ VCC3 10K 10K 53398-1090 1 2 3 4 5 6 7 8 9 10 CN9 DDA_StoMExtin TDI TMS TDO TCK R135 10K(NON) R136 10K VCC3 Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+ Y_En Y_PWM- /GE_PhB /GE_PhA VCC3 R133 10K R134 10K DDA_StoMout TP417 Sol_En Sol_PWMSol_PWM+ X_En X_PWMX_PWM+ Y_En Y_PWM- /RD G_CW 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 IO IO IO IO IO IO VCCIO2 GNDIO IO IO IO IO IO IO IO IO IO IO IO IO VCCIO2 GNDIO IO IO IO IO IO IO IO IO VCCIO1 GNDIO IO IO IO IO IO IO IO IO IO IO IO/DEV_OE IO/DEV_CLRn VCCIO1 GNDIO IO IO IO IO 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 2-16 T9 T7 /SERVO_RES /Serial_Start DDA_StoM /RES 2 TP39 TP40 TP38 TP37 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SERVO BOARD_Circuit Diagram 1/4 2-17 6 4 2 X_CURNT R170 10K 74LVC14 74LVC14 IC5C 74LVC14 IC5B 5 3 1 Sub_to_Servo IC5A X_CURNT R169 10K 8 3 13 X_En Sol_En C84 CE0.1u VCC3 X_En Sol_En Sol_PWMX_PWM+ X_PWM- 7 4 14 D43 DAN217U EN1 EN2 EN3 IN1 IN2 IN3 IC2 C110 CE1u/25V TP74 Sol_PWMX_PWM+ X_PWM- TP70 TP68 TP73 C100 CE0.22u/50V C101 CE0.22u/50V 16 VREF C103 CE0.22u/50V 6 5 15 9 12 0 R156 SUB_LOAD SUB_CLK VCC NJM3403AM IC1C Servo_to_Sub SUB_STORE GRIT_ORG MAINTENANCE_HATCH 10 9 100K 0.1% 12 330(NON) R157 R320 IC5F 8 10 13 R47 R35 R48 R36 74LVC14 IC5D 74LVC14 IC5E 150 33 33 33 33 R161 4.7K 0.1% 9 11 R162 4.7K 0.1% R165 12K 0.1% 0.1ohm/1W R164 12K 0.1% R4 R49 C88 CE100p 74LVC14 R20 100K 0.1% 0 8 X_En_Phb R167 4.7K 0.1% 6 X_En_Pha 74LVC14 IC6D 74LVC14 IC6C 74LVC14 IC6B 74LVC14 9 5 3 1 12K 0.1% TP87 150 R33 C400 CE100p R403 C86 CE100p R43 C85 CE100p R42 TP85 150 150 150 33 10K 10K R34 R44 10 IC6F 74LVC14 TP93 12 R3 1ohm/1W R46 C91 CE100p VCC3 TP94 TP86 /GE_PhB /GE_PhA R11 4.7K 0.1% R9 TP92 11 TP84 C92 CE1000p 13 IC6E 74LVC14 CE1000p CE1000p CE1000p CE1000p C16 C15 C14 C13 1 2 3 4 8 7 6 5 8 7 6 5 TP402 TP91 TP83 C89 CE1000p R37 R50 470 470 R31 R30 10K 10K VCC R2 1.0K VCC R402 10K EXBV8V470J 1 2 3 4 RA2 R1 1.0K VCC TP95 TP88 TP90 TP89 VCC Sol_En Y_En Y_CURNT TP75 TP78 CropMark R7 Feed_Motor+ 0 14 EN1 EN2 EN3 IN1 IN2 IN3 IC3 0(NON) R8 1 - 2 IC1A 3 + 12 R163 VCC 13 100K 0.1% NJM3403AM IC1D R15 NJM3403AM 8 3 13 7 4 14 D44 DAN217U C111 CE1u/25V To FEED MOTOR BOARD 40FMN-BTK-A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Y_CURNT TP76 R171 10K TP77 Feed_Motor- Sol_En Y_En CN2 Y_PWM+ Y_PWMSol_PWM+ @SUB_CLK @SUB_LOAD @SUB_DATA_OUT @SUB_STORE_OUT @SUB_DATA_IN @Sub_to_Servo @Servo_to_Sub @MAINTENANCE_HATCH @Maintenance_Cover_L /GE_PhB_in /GE_PhA_in FeedEn_Ph_B_in FeedEn_Ph_A_in VCC3 C1 CE0.1u FL1 TP81 EXCML20A390U FL2 TP82 EXCML20A390U RA1 EXBV8V102J TP69 Y_PWM+ Y_PWMSol_PWM+ C104 CE0.22u/50V C105 CE0.22u/50V 2 1 3 17 IC6A R168 12K 0.1% 4 Y_En_Phb 330(NON) X_En_Phb X_En_Pha Y_En_Phb 2 Y_En_Pha 5 6 7 8 5 6 7 8 16 VREF Y_En_Pha R10 100K 0.1% VCC R319 5 6 100K 0.1% NJM3403AM SUB_DATA_OUT 8 R21 7 IC1B R12 Maintenance_Cover_L SUB_DATA_IN L6234 OUT1 OUT2 OUT3 VS VS CE0.01u C102 C112 VM 2 1 3 17 VCP Sol_CURNT 18 VBOOT GND GND GND GND 1 11 10 20 CE0.22u/50V Sol_CURNT + - SENSE2 SENSE1 + - 19 2 4 11 4 3 2 1 4 3 2 1 18 VBOOT GND GND GND GND 1 11 10 20 VCP C107 CE0.22u/50V 0 C108 6 5 15 9 12 CE0.22u/50V C113 CE0.1u R14 0 +24V R13 100 C4 CE470p R6 100K PinchPos /Crop_ON@ R139 VCC R17 4.7K 0.1% R51 10K R160 4.7K 0.1% R16 12K 0.1% 0.1ohm/1W VM R19 12K 0.1% R5 + C5 100u/63V R166 0(NON) VCC 330(NON) R159 R18 100K 0.1% L6234 OUT1 OUT2 OUT3 VS VS C106 CE0.01u SENSE2 SENSE1 19 2 C17 CE0.1u R141 10K(NON) + - VCC3 0 Sol- C93 CE0.1u VCC To SCAN MOTOR Scan_Motor+ Scan_Motor- Scan_Encoder_Phase_A Scan_Encoder_Phase_B 5267-08A 1 2 3 4 5 6 7 8 CN3 PinchPos /Crop_ON CropMark Sol- Sol+ 52808-1591 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN6 To CUT CARRIAGE BOARD FL9 TP44 EXCML20A390U TP43 Sol+ TP79 TP80 TP71 FL8 EXCML20A390U EXCML20A390U TP47TP48TP49 FL17 FL18 EXCML20A390U TP72 VCC SERVO BOARD_Circuit Diagram 2/4 2 1 19 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 VCC C402 CE0.1u 74VHCT541 E1 E2 D1 D2 D3 D4 D5 D6 D7 D8 18 17 16 15 14 13 12 11 /Crop_ON@ R96 1.0K 3.3K R99 R79 1.0K R71 3.3K R327 Stp2BPWM Stp2APWM Stp1BPWM R94 R95 TP29 TP30 R81 1.0K 3.3K R78 R69 1.0K 3.3K R70 R98 1.0K(NON) 3.3K(NON) 10K(NON) TP309 TP9 Stp1APh Stp1BPh Stp1Decay C33 CE0.047u CE0.047u C30 R66 10K CE820p C28 CE3900p C27 TP35 TP23 TP22 TP36 VCC TP25 Stp2APh Stp2BPh Stp2Decay R333 1 2 26 4 6 22 5 23 24 VSA VREFA VREFB CR ENA A ENA B PHA PHB DECAY VCC ALM R89 VSA VREFA VREFB CR ENA A ENA B PHA PHB DECAY 22 23 20 25 27 16 26 17 18 19 24 VSA VREFA VREFB CR ENA A ENA B PHA PHB DECAY VCC ALM 220 R63 1ohm/1W C301 220(NON) 27 7 21 9 15 16 19 10 12 14 18 28 15 HS1 HS2 2 4 6 9 11 13 21 R87 1ohm/1W 220 R85 LG A LG B GND GND NC NC NC NC NC NC VSB C36 C39 R407 0ohm/1W 28 15 HS1 HS2 2 4 6 9 11 13 21 3 7 8 12 C38 CE820p CE0.22u/50V 1 CE0.22u/50V 14 R405 0ohm/1W(NON) OUT1 OUT2 OUT3 OUT4 C55 CE820p(NON) +24V VMTD R104 1ohm/1W(NON) VMMA VMMB C56 DG1S6(NON) D302 DG1S6(NON) D301 DG1S6(NON) D300 DG1S6(NON) D303 D12 DG1S6 D10 DG1S6 D11 DG1S6 D9 DG1S6 D29 DG1S6 D37 DG1S6 D31 DG1S6 D39 DG1S6 DG1S6(NON) D17 DG1S6(NON) D21 DG1S6(NON) D19 DG1S6(NON) D23 R406 0ohm/1W(NON) C310 CE820p(NON) +24V VMTD 1 14 CE0.22u/50V(NON) CE0.22u/50V(NON) 3 7 8 12 220(NON) R103 LG A LG B GND GND NC NC NC NC NC NC VSB OUT1 OUT2 OUT3 OUT4 VMMA VMMB C302 C49 CE820p R404 0ohm/1W(NON) C53 R332 0.68ohm/1W(NON) IC14 MTD2005F-3072 R65 VCC R88 1ohm/1W(NON) 22 23 20 25 27 16 26 17 18 VCC ALM C44 CE0.22u/50V(NON) 8 CE0.22u/50V(NON) 20 VMTD R334 VSB LG A LG B NC NC NC NC OUT1 OUT2 OUT3 OUT4 VMMA VMMB IC18 MTD2005F-3072(NON) 220(NON) VCC 27 7 21 9 15 16 19 10 12 14 18 R102 0.68ohm/1W 220 C45 CE0.22u/50V 8 CE0.22u/50V 20 VMTD R100 VSB LG A LG B NC NC NC NC OUT1 OUT2 OUT3 OUT4 VMMA VMMB IC301 MTD2005-7101(NON) 220(NON) CE0.1u C37 C43 C42 CE3900p(NON) CE820p(NON) CE0.047u(NON) C50 TP15 R90 10K(NON) CE0.047u(NON) C47 VCC TP21 TP6 VCC CE0.1u(NON) 19 TP8 TP7 TP17 24 C54 VSA VREFA VREFB CR ENA A ENA B PHA PHB DECAY R68 0.68ohm/1W 220 R72 1 2 26 4 6 22 5 23 24 VCC ALM IC17 MTD2005-7101 R331 0.68ohm/1W(NON) TP307 TP308 TP310 VCC R330 VCC 25 3 CE0.1u(NON) 25 3 C300 C34 C31 CE3900p CE820p TP306 Stp3APh Stp3BPh Stp3Decay R84 10K VCC TP27 TP14 TP16 TP24 CE0.1u C46 C308 CE3900p(NON) C309 C307 CE0.047u(NON) CE820p(NON) C306 R92 1.0K(NON) TP11 TP305 C48 CE0.047u CE0.047u TP13 Stp0APh Stp0BPh Stp0Decay CE0.047u(NON) 3.3K(NON) TP12 R329 1.0K(NON) 3.3K(NON) TP304 R328 1.0K(NON) TP18 C32 TP303 R326 3.3K(NON) TP10 TP31 Stp1APWM Stp3BPWM Stp3APWM Stp0BPWM Stp0APWM /Crop_ON@ TP41 PG TP42 RSA 11 RSA 11 IC12 RSB 17 RSB 17 2 3 4 5 6 7 8 9 5 5 FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 /MTD_En3 NC 13 NC D304 D24 DG1S6 D27 DG1S6 D26 DG1S6 D28 DG1S6 FL16 FL12 EXCML20A390U(NON) FL303 EXCML20A390U(NON) FL302 EXCML20A390U(NON) FL300 EXCML20A390U(NON) FL301 EXCML20A390U FL13 EXCML20A390U FL14 EXCML20A390U FL15 EXCML20A390U D30 DG1S6 D38 DG1S6 D36 DG1S6 D40 DG1S6 DG1S6(NON) D18 DG1S6(NON) D22 DG1S6(NON) D20 EXCML20A390U FL3 EXCML20A390U FL4 EXCML20A390U FL5 EXCML20A390U FL6 EXCML20A390U(NON) FL7 EXCML20A390U(NON) FL10 EXCML20A390U(NON) FL11 D25 EXCML20A390U(NON) DG1S6(NON) DG1S6(NON) D307 DG1S6(NON) D306 DG1S6(NON) D305 DG1S6(NON) VMTD VMTD 100 100 R60 R59 1 2 3 4 Drain1 Drain1 Drain2 Drain2 UPA1759G-E2-A Source1 Gate1 Source2 Gate2 IC10 8 7 6 5 C20 10u/100V + D2FS6-5063 C19 10u/100V + RCH895NP-181K L3 RCH895NP-181K D4 D2FS6-5063 L4 D3 TP56 TP53 TP46 BED_TH TP45 APRON_TH R53 0ohm/1W +24V TP50 TP54 TP57 TP52 TP311 TP313 TP314 TP312 TP58 TP60 TP61 TP59 150 R38 150 R39 R22 10K VCC CE0.1u C99 Cap_Org VCC +A_I2 -A_I2 -B_I2 +B_I2 +A_I1 -A_I1 -B_I1 +B_I1 +A_I0 -A_I0 -B_I0 +B_I0 +A_I3 -A_I3 -B_I3 +B_I3 TP404 TP403 Wipe_Org R23 10K TP66 TP67 TP62 TP64 TP65 TP63 13 PG 13 RSA RSA RSB 10 RSB 2-18 13 2 10 FANPWM1 FANPWM2 /CropOn /MTD_En0 /MTD_En1 /MTD_En2 /MTD_En3 To FAN JUNCTION BOARD CHASSIS FAN C11 CE100p 13 C12 CE100p 11 74LVC14 IC7F 12 10 CAP_Org WIPE_Org WIPER SENSOR WIPER MOTOR Reserve PUMP MOTOR 74LVC14 IC7E 53014-07 1 2 3 4 5 6 7 CN404 53014-06 1 2 3 4 5 6 CN403 53014-05 1 2 3 4 5 CN402 53014-08 1 2 3 4 5 6 7 8 CN401 53398-0890 1 2 3 4 5 6 7 8 CN400 5267-02A 1 2 CN7 SERVO BOARD_Circuit Diagram 3/4 +41V CE0.1u CE0.1u C10 +41V CE0.047u C9 C78 R29 CE0.047u C26 9 10 11 12 13 14 15 16 470 1% R57 9 10 11 12 13 14 15 16 R408 10K 1% C8 47 NC SWout NC Reg CE/SS DGND NC AGND 1.8K 1% R56 100 1% R58 8 7 6 5 4 3 2 1 CE0.1u C23 SPI-8010A C25 CE1000p NC NC VIn B.S NC Comp Vref NC IC9 R55 R27 1.0K 1% CE1000p 8 7 6 5 4 3 2 1 CE0.1u C97 NC SWout NC Reg CE/SS DGND NC AGND SPI-8010A NC NC VIn B.S NC Comp Vref NC IC4 47 CE1000p C95 R26 B6P-VH CE0.1u C96 CE1000p C81 To SW POWER SUPPLY 470 1% +41V + C2 1000u/63V + T4 D41 D2FS6-5063 RCH895NP-470K L2 D2 D2FS6-5063 L1 RCH895NP-470K CE0.1u C82 220u/35V C6 + T6 C83 CE0.1u VCC C7 CE0.1u R40 1K/1W +24V VCC 2 2 R152 1K/0.5W C403 CE0. 2 1 Slow_Power_ON OUT UPC2933T GND IN IC13 3 1SS355 2 R147 2.2K/0.5W D5 T2 2 + 11CT 3.15A F1 T19 R127 10K VCC3 Q6 DTC114EK R146 100 R148 15K RXEF185 BR1 +VHEAD Q8 DTC114EK R153 100 D1 DE3L20U-7061 C29 C71 100u/25V CE0.1u Q2 2SJ553S Q7 DTC114EK 15K R155 Q1 2SJ553S R154 2.2K/0.5W R158 1K/0.5W Q5 DTC114EK +41V PowerON C98 CE1000p Head_Slow_Power_On Head_Power_On C109 CE1000p +41V 3 1 6 5 4 3 2 1 330u/16V R151 1.0K 1 Apron_Heater_ON R257 R255 C94 CE470p R150 100 D42 PTZ43A T1 B4P-VH 4 3 2 1 CN4 Bed_Heater_ON + VMTD +41V 1000u/63V 3 1 3 1 3 1 2-19 C3 CN1 0 0 T258 T261 1 2 3 4 +24V VCC C219 Drain1 Drain1 Drain2 Drain2 CE0.1u(NON) R256 47/1W +24V C223 VCC R260 15/1W(NON) 8 7 6 5 CE0.1u(NON) 5267-04A 1 2 3 4 CN207 VCC3 R253 47/1W VCC +24V R250 15/1W(NON) UPA1759G-E2-A Source1 Gate1 Source2 Gate2 IC207 Q3 3 2SK2796STR-E 2 R24 47/1W R149 47/1W VM To MAIN BOARD Reserve To Power Board 5267-05A 1 2 3 4 5 CN405 SERVO BOARD_Circuit Diagram 4/4 2 C24 2-4 CARRIAGE BOARD CARRIAGE BOARD_Arrangement Diagram (Component Side) 2 It indicates the version of the Carriage Board. 2-20 To MAIN BOARD To MAIN BOARD ENC_PHASE_B ENC_PHASE_A ENC_PHASE_B HVCC SCK3_YA SCK3_ZA SI3_YA SI3_ZA CN212 CN213 53261-0490 13 12 TP230 TP232 TP226 TP229 TP234 TP235 TP236 HVCC TP220 R218 10K TP219 74VHCT08AFT IC202D TP228 TP231 TP233 TP227 11 TP253 To LINEAR ENCODER BOARD 53261-0590 1 2 3 4 10 9 74VHCT08AFT IC202C THERM_1 TP207 R216 10K TP206 TP204 TP216 TP217 TP218 To HEAD UP/DOWN SENSOR SCK3_ZB SCK3_YB P_SIDE HEAD_UD /P_SIDE_Enable TP249 HEAD_TH2 1 2 3 4 5 8 TP202 TP201 TP203 TP205 TP200 HEAD 0 HEAD 1 R222 0(NON) R221 0 2 DTC114EK Q200 TP252 HEAD_TH1 ENC_PHASE_B ENC_PHASE_A R220 10K(NON) HVCC HVCC R212 1K(NON) ENC_PHASE_A HEAD_UD VHV1 HGND COM1 HGND COM1 HGND COM1 HGND COM1 HGND COM3 HGND P_SIDE HEAD_UD /P_SIDE_Enable HEAD_CHECK HEAD_TH2 HGND LAT1 HGND CH1 HGND NCHG1 HGND HGND SCK3_ZB SCK3_YB SCK1_ZA SCK1_YA SI1_ZA SI1_YA SCK1_ZB SCK1_YB SI1_ZB SI1_YB VHV0 VHV1 VHV0 COM0 HGND COM0 HGND COM0 HGND COM0 HGND COM3 HGND ENC_PHASE_A HVCC ENC_PHASE_B HGND HEAD_TH1 HGND LAT0 HGND CH0 HGND NCHG0 HGND SCK3_YA SCK3_ZA SI3_YA SI3_ZA SCK0_YA SCK0_ZA SI0_YA SI0_ZA SCK0_YB SCK0_ZB SI0_YB SI0_ZB HEAD_UD 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN202 36FMN-BTK 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 1 HVCC SCK1_YA SCK1_ZA SI1_YA SI1_ZA HVCC HGND NCHG1 HGND LAT1 HGND CH1 HGND COM1 HGND COM1 HGND COM1 HGND HGND SCK1_ZB SCK1_YB SI1_ZB SI1_YB VHV0 HGND COM1 HGND COM1 HGND COM1 HGND CHECK1 HVCC NCHG1 HGND LAT1 HGND CH1 HGND VHV0 SCK0_YA SCK0_ZA SI0_YA SI0_ZA HGND COM0 HGND COM0 HGND COM0 HGND HGND THERM_1 HVCC HGND NCHG0 HGND LAT0 HGND CH0 SCK0_ZB SCK0_YB SI0_ZB SI0_YB HGND COM0 HGND COM0 HGND COM0 HGND CHECK0 HVCC NCHG0 HGND LAT0 HGND CH0 HGND VHV0 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SCK3_YA SCK3_ZA SI3_YA SI3_ZA THERM_2 TP237 TP240 TP243 TP247 R219 10K TP238TP242 TP244 TP246 SCK3_YA SCK3_ZA SI3_YA SI3_ZA HGND COM3 HGND COM3 HGND COM3 HGND HGND THERM_2 HVCC HGND NCHG3 HGND LAT3 HGND CH3 SCK3_ZB SCK3_YB SI3_ZB SI3_YB VHV1 HGND COM3 HGND COM3 HGND COM3 HGND CHECK3 HVCC NCHG3 HGND LAT3 HGND CH3 HGND VHV1 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN207 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 TP215 R217 10K HVCC P_SIDE /P_SIDE_Enable TP225 TP214 TP212 TP222 TP223 TP224 CN210 SCK3_ZB SCK3_YB SI3_ZB SI3_YB NCHG3 LAT3 CH3 TP239 TP241 TP245 HVCC TP210 TP209 TP211 TP213 TP208 HEAD 3 SI3_YB SI3_ZB NCHG3 CH3 4 5 74VHCT08AFT IC202B LAT3 6 TP221 TP248 CN209 36FMN-BTK COM2 HGND COM2 HGND COM2 HGND COM2 HGND COM3 HGND COM3 HGND LAT3 HGND CH3 HGND NCHG3 HGND LAT2 HGND CH2 HGND NCHG2 HGND SI3_YB SI3_ZB SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB 52808-2191 To MAIN BOARD 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN201 HEAD 2 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN206 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN205 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN203 VHV1 P_SIDE /P_SIDE_Enable SCK2_YA SCK2_ZA SI2_YA SI2_ZA HVCC HGND NCHG2 HGND LAT2 HGND CH2 HGND COM2 HGND COM2 HGND COM2 HGND HGND SCK2_ZB SCK2_YB SI2_ZB SI2_YB VHV1 HGND COM2 HGND COM2 HGND COM2 HGND CHECK2 HVCC NCHG2 HGND LAT2 HGND CH2 HGND VHV1 2.2K C208 CE1000p R214 BA10358F 1 IC200A C202 CE0.1u - + HVCC 0(NON) R207 HEAD_TH2 HEAD_TH1 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN208 52808-2191 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN204 2 3 0 7 0(NON) R209 1 0(NON) TR200 1SS355 R215 3.3K D200 - 1SS355 6 - R204 C209 CE1000p 22KVR(NON) 0 R206 10K 1% HVCC C203 CE0.1u VR200 100 R213 1K R211 BA10358F 2 IC201A 3 + 0 R205 10K 1% HVCC IC202A C210 CE0.1u HVCC Reserve 53261-0390(NON) 1 2 3 CN211 THERM_2 THERM_1 2 1 + C205 10u/50V HVCC 74VHCT08AFT 3 C204 CE0.1u VHV1 + C207 10u/50V R202 R224 0 TP251 C201 CE0.1u VHV0 BA10358F HVCC D201 6 LED200 SEL6410E-TP5 IC200B 5 + 0 - IC201B 5 + HVCC R210 82 330 R200 + C206 47u/16V R223 BA10358F 7 R208 DTB123EK 2 R203 0 R201 TP250 C200 CE0.1u HVCC HVCC PRINT CARRIAGE BOARD 8 4 CN200 HVCC 8 4 1 2-21 3 14 GND VCC 7 VHV0 CARRIAGE BOARD_Circuit Diagram 1/2 2 CARRIAGE BOARD_Circuit Diagram 2/2 CUT CARRIAGE BOARD CN500 To SERVO BOARD CN502 Sol+ SolSol+ 1 2 To SOLENOID IL-S-2P-S2T2-EF SolCCVCC CN504 PinchPos PinchPos /Crop_ON CropSens R501 0(NON) IC500B + 7 - 52808-1591 R500 5 4.7K 2 BA10358F 2.2K R505 R504 0(NON) R507 R506 82 100 C503CE1000p R502 0(NON) D501 1SS355(NON) + 8 + - C502 CE0.1u 2 4 BA10358F 3 C504 47u/16V R503 CE0.1u 0(NON) D500 1SS355(NON) LINEAR ENCODER BOARD LEVCC LEVCC U700 PRINT CARRIAGE BOARD 1 2 3 4 LENC_PHA LENC_PHB C700 CE0.1u CN700 CABLE-ASSY,LINEAR ENCODER VP-540 2-22 1 2 3 4 VCC GND Vout(A) Vout(B) KE-207 An 5 R700 150 K 1 2 3 To CROP MARK SENSOR BOARD 53398-0390 CCVCC C500 CCVCC IC500A To PINCH ROLLER SENSOR 53398-0490 CN503 @Crop_ON @Crop_Sens C506 CE1000p CCVCC 1 1 2 3 4 VR500 220KVR Q500 DTB123EK 6 3 C501 CE0.1u(NON) CCVCC C507 CE0.1u(NON) 1 2 CCVCC 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 6 2-5 SUB BOARD SUB BOARD_Arrangement Diagram (Component Side) It indicates the version of the Board. 2 2-23 /RESET /SW1 /SW0 /LED LCD_RS LCD_R/W LCD_E PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 /LCD_CS + C111 47u/16V 100 R103 100 R104 100 C113 100 100 C107 CE100p(NON) R105 CE100p(NON) R107 C116 CE100p(NON) R112 C114 CE100p(NON) R109 100 PD[0..7] 100 100 R101 R102 PANEL BOARD From MAIN BOARD 52806-2410 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN100 VCC C106 PD7 PD6 PD5 PD4 PD3 PD2 PD1 PD0 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD4 PD5 PD6 PD7 PD3 PD2 PD1 PD0 PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 C109 CE100p C103 CE100p C104 CE100p PD0 PD1 PD2 PD3 PD4 PD5 PD6 PD7 19 1 2 3 4 5 6 7 8 9 19 1 2 3 4 5 6 7 8 9 11 1 3 4 7 8 13 14 17 18 18 17 16 15 14 13 12 11 2 3 4 5 6 7 8 9 1 11 74VHC32 B0 B1 B2 B3 B4 B5 B6 B7 IC101 E DIR A0 A1 A2 A3 A4 A5 A6 A7 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 B0 B1 B2 B3 B4 B5 B6 B7 B0 B1 B2 B3 B4 B5 B6 B7 74VHCT245 E DIR A0 A1 A2 A3 A4 A5 A6 A7 IC103 VCC 3 19 18 17 16 15 14 13 12 18 17 16 15 14 13 12 11 18 17 16 15 14 13 12 11 2 5 6 9 12 15 16 19 VCC DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 2 LEFT CURSOR TOP CURSOR RIGHT CURSOR MENU DOWN CURSOR ENTER CONFIG PAUSE POWER POWER_LED BASE LED PAUSE_LED BUZZER BUSY_LED SETUP_LED LCD_ON HEATER_LED DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VCC 19 1 2 3 4 5 6 7 8 9 8 74VHC32 74VHCT245 E DIR A0 A1 A2 A3 A4 A5 A6 A7 IC106 VCC 6 74VHC32 74HCT273 CLK CLR D1 D2 D3 D4 D5 D6 D7 D8 IC107 VCC 1Q 2Q 3Q 4Q 5Q 6Q 7Q 8Q 11 74VHC32 74VHCT245 10 IC104C 9 2 IC104A 1 5 IC104B 4 74VHCT574 1D 2D 3D 4D 5D 6D 7D 8D OC CLK IC100 13 12 R118 10K 1 2 3 4 5 1 2 3 4 5 10 9 8 7 6 VCC VCC 10 9 8 7 6 EXBA10E103J RA101 EXBA10E103J RA102 DTD113EK Q106 470 R115 10K R119 VCC R113 100 R114 10K VCC Q107 2SK2796S EVQ21305R EVQ21305R SW109 SW103 EVQ21305R EVQ21305R SW106 SW110 EVQ21305R SW105 EVQ21305R SW114 EVQ21305R EVQ21305R SW113 SW102 EVQ21305R SW112 VSS VDD V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 VLED VLSS VCC LEFT CURSOR TOP CURSOR DOWN CURSOR RIGHT CURSOR MENU ENTER KEY102 CONFIG PAUSE KEY101 POWER To LCD KEY100 LCD EW162G2GLY LCD1 MDF7-16P-2.54DSA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN101 2 3 2 2 DTD113EK Q102 KEY108 KEY107 KEY106 KEY105 KEY104 KEY103 1 IC104D 3 1 3 1 3 20 10 DTD113EK Q101 2 DTD113EK Q108 3 1 2 2 DTD113EK Q104 3 2 DTD113EK Q105 VCC LED102 BZ100 C100 CE0.1u BUSY SETUP PAUSE POWER BASE C102 CE0.1u C112 CE0.1u BUZZER SEL6410E TH12 RT LED101 HEATER SEL6410E TH12 RT LED100 SLR343BC4T3F LED107 SLR343BC4T3F LED106 SEL6410E TH12 RT LED105 SEL6410E TH12 RT Q103 DTD113EK 2 MEB-12C-5 2 1 Q100 DTD113EK C110 CE0.1u 1 74VHC14 3 1 CE100p(NON) 1 20 10 20 10 20 10 2-24 1 3 2 1 IC105A 330 R108 330 R100 390 R111 390 R110 330 R117 330 R106 C108 CE0.1u 13 11 9 5 3 VCC VCC 12 10 8 6 4 C105 CE0.1u VHCT14 74VHC14 IC105F 74VHC14 IC105E 74VHC14 IC105D 74VHC14 IC105C IC105B C101 CE0.1u SUB BOARD_Circuit Diagram 1/4 R301 R300 C301 CE470p(NON) C300 CE470p(NON) 0 0 Power Board 5267-04A 1 2 3 4 CN308 SSR301 G3M-205P-VD-1 4 3 to Servo Board SSR300 G3M-205P-VD-1 INPUTINPUT+ 4 3 INPUTINPUT+ LOAD1 1 LOAD1 LOAD2 2 LOAD2 2 2-25 1 B2P3-VH 1 2 3 B4P7-VH CN307 1 2 3 4 5 6 7 B2P3-VH CN310 1 2 3 B2P-VH CN306 1 2 CN301 B2P3-VH 1 2 3 B4P7-VH CN305 1 2 3 4 5 6 7 B2P3-VH CN309 1 2 3 B2P-VH CN304 1 2 CN300 to Apron Heater 2 to 100/200V Select Cable to Apron Heater 1 to Apron Thermostat to Bed Heater 2 to 100/200V Select Cable to Bed Heater 1 to Bed Thermostat B2P(4-2.3)-VH 1 2 3 4 CN302 FS300 F300B FS301 PFC-5000 6.3A/250V F301A PFC-5000 F301B PFC-5000 6.3A/250VPFC-5000 F300A to SW Power Supply B2P3-VH 1 2 3 CN303 to Power SW SUB BOARD_Circuit Diagram 2/4 2 10K R401 R402 10K TP405 TP404 TP403 TP402 C426 CE470p 100 PC400 CE0.1u 1 2 3 4 DS2480B GND 1-W NC VDD IC401 RXD TXD POL VPP CE1.0u(NON) C404 TP419 8 7 6 5 SEL_IHB SEL_A SEL_B SEL_C Ink_RxD Ink_TxD TP421 TP407 TP408 TP409 TP410 TP411 TP412 TP413 + C402 47u/16V J2VCC3 J2VCC TP420 Servo_Grit_Motor+ Servo_Grit_Motor- Feed_Encoder_Phase_A J2VCC3 Feed_Encoder_Phase_B GritEncoderPhaseA GritEncoderPhaseB /GRIT_ORG Pinch_ud_sens Maintenance_Cover_L Servo_to_Sub Sub_to_Servo SUB_DATA_out SUB_STORE_in SUB_DATA_in SUB_LOAD_in SUB_CLK_in J2VCC TDI TMS TDO TCK R416 R414 7 6 3 11 10 9 R410 R411 R412 R413 + C403 47u/16V J2VCC VCC GND 74HC4051A VEE INH COM 0 1 2 3 4 5 6 7 C407 33 C408 R403 10K J2VCC3 16 8 13 14 15 12 1 5 2 4 J2VCC J2VCC3 /RESET Ink_TxD Ink_RxD 1 2 3 4 5 6 7 8 9 10 11 R405 10K J2VCC J2VCC3 J2VCC3 TMS TDI RA408 EXBV8V222J J2VCC 10K R404 @SUB_DATA_out @SUB_LOAD_in @SUB_STORE_in @SUB_DATA_in @SUB_CLK_in @Servo_to_Sub @Sub_to_Servo PC403 CE0.1u J2VCC RA407 EXBV8V222J 5267-02A 1 2 CN417 R407 22K TP406 C427 2.2u/50V C409 + J2VCC3 D400 1SS355 CE470p CE470p CE470p CE470p C406 for Jigu 33 IC402 A B C C405 R417 CE470p(NON) 100 100 100 100 100 FEED MOTOR BOARD R415 TP418 40FMN-BTK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CN412 To SERVO BOARD TP400 53398-1090 1 2 3 4 5 6 7 8 9 10 CN400 R400 J2VCC3 10K TP401 isp Download D405 UDZS 7.5B D406 UDZS 7.5B D407 UDZS 7.5B D408 UDZS 7.5B D401 UDZS 7.5B(NON) D402 UDZS 7.5B(NON) D403 UDZS 7.5B(NON) D404 UDZS 7.5B(NON) R406 1K PC401 CE1.0u 53014-08 1 2 3 4 5 6 7 8 CN416 53014-08(NON) 1 2 3 4 5 6 7 8 CN415 TCK TDO SEL_IHB SEL_C SEL_B SEL_A C410 C411 C412 C413 C414 C415 C416 C417 5 6 7 8 5 6 7 8 C419 C420 C421 C422 C423 C424 C425 CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p C418 5 6 7 8 5 6 7 8 CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p To CARTRIDGE IC BOARD J2VCC RA406 EXBV8V103J 33 32 31 30 29 28 27 26 25 24 23 PC402 CE1.0u I/O/TDI I/O I/O I/O/TDO I/O I/O GND GND I/O Vcc I/O I/O I/O/TMS I/O I/O I/O/TCK IC400 Vcc I/O EPM3032ATC44-10N I/O GND GND I/O 12 13 14 15 16 17 18 19 20 21 22 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 EXBV8V101J EXBV8V101J RA405 4 5 4 3 6 3 2 7 2 1 8 1 5 6 7 8 RA404 EXBV8V101J EXBV8V101J RA403 4 5 4 3 6 3 2 7 2 1 8 1 5 6 7 8 RA402 1 1 J2VCC3 8 7 6 5 1 8 2 7 3 6 4 5 1 2 3 4 8 7 6 5 1 8 2 7 3 6 4 5 /RESET 44 43 42 41 40 39 38 37 36 35 34 I/O I/O I/O Vcc INPUT/OE2/GCLK2 INPUT/GCLRn INPUT/OE1 INPUT/GCLK1 GND I/O I/O I/O I/O I/O I/O GND Vcc I/O I/O I/O I/O I/O 8 7 6 5 8 7 6 5 1 2 3 4 1 2 3 4 2-26 1 2 3 4 TP414 TP415 TP416 TP417 J2VCC3 RA400 EXBA10E103J 6 J2VCC3 10 2 9 3 8 4 7 5 RA401 EXBA10E103J 6 GritEncoderPhaseB GritEncoderPhaseA C400 CE0.1u J2VCC Ink_Empty_3 Ink_Exist_3 Ink_Empty_2 Ink_Exist_2 Ink_Empty_1 Ink_Exist_1 Ink_Empty_0 Ink_Exist_0 Servo_Grit_Motor+ Servo_Grit_Motor- To Ink 5 To Ink 4 To Ink 3 To Ink 2 To Ink 1 To Grit Origin Sensor To Maintenance Cover Sensor To Sheet Load Sensor To Ink 6 To Ink 7 To Ink 8 5267-07A 1 2 3 4 5 6 7 CN414 5267-08A 1 2 3 4 5 6 7 8 CN413 C401 CE0.1u To Feed Motor To GRIT ENCODER BOARD 292132-4(NON) 1 2 3 4 292132-4(NON) CN411 1 2 3 4 292132-4(NON) CN410 1 2 3 4 292132-4(NON) CN409 1 2 3 4 292132-4 CN408 1 2 3 4 292132-4 CN407 1 2 3 4 292132-4 CN406 1 2 3 4 292132-4 CN405 1 2 3 4 CN404 53014-03 1 2 3 CN403 53014-02 1 2 CN402 5267-03A 1 2 3 CN401 J2VCC J2VCC J2VCC Feed_Encoder_Phase_A Feed_Encoder_Phase_B /GRIT_ORG R409 10K J2VCC Maintenance_Cover_L Pinch_ud_sens R408 10K 2 10 2 9 3 8 4 7 5 J2VCC SUB BOARD_Circuit Diagram 3/4 SUB BOARD_Circuit Diagram 4/4 CN1000 CN1001 1 2 3 4 5 6 7 8 to Servo Board 1 2 to FAN 5267-02A CN1002 1 2 53398-0890 to FAN 5267-02A CN1003 1 2 to Bed Thermistor Board 53014-02 CN1004 1 2 2 to Apron Thermistor Board 53014-02 FAN JUNCTION BOARD CN1100 CN1200 CN1101 2 1 1 2 5 5268-02A CN1102 1 2 5 5268-02A CN1202 3 4 3 2 1 CN1201 2 1 3 4 3 2 1 CN032-004 5268-03A(NON) CN032-004 5268-03A(NON) CARTRIDGE IC BOARD CN1301 CN1300 2 1 CARTRIDGE IC BOARD 2 1 5 5268-02A CN1302 1 2 5 5268-02A CN1402 3 4 3 2 1 CN1401 CN1400 1 2 3 4 3 2 1 CN032-004 5268-03A(NON) CN032-004 5268-03A(NON) CARTRIDGE IC BOARD CN1500 CN1600 CN1501 2 1 CARTRIDGE IC BOARD 1 2 5268-02A(NON) CN1502 1 2 5 5268-02A(NON) CN1602 3 4 3 2 1 CN1601 2 1 5 CN032-004(NON) 5268-03A(NON) 3 4 3 2 1 CN032-004(NON) 5268-03A(NON) CARTRIDGE IC BOARD CN1701 CN1700 2 1 CARTRIDGE IC BOARD 2 1 5 5268-02A(NON) CN1702 1 2 5 5268-02A(NON) CN1802 3 4 3 2 1 CN1801 CN1800 1 2 CN032-004(NON) 5268-03A(NON) 3 4 3 2 1 CN032-004(NON) 5268-03A(NON) CARTRIDGE IC BOARD CARTRIDGE IC BOARD GE3VCC CN1 TH1 1 2 CN2800 103KT 1 2 3 4 53398-0290 THERMISTOR BOARD CN2 GE3VCC U2800 3 4 5 6 GENC3_PHA GENC3_PHB 5268-04A Vout(A) An GND VCC Vout(B) K 1 KE-2A10-36 C2800 CE0.1u TH2 1 2 GRIT ENCODER BOARD 103KT 53398-0290 THERMISTOR BOARD CN800 1 2 3 CN900 CABLE-ASSY,P-SIDE SENS(NON) 1 3 CABLE-ASSY,CROP SENSOR VP-540 1 2 3 2 4 3 1 U800 GP2S40 2 4 U900 GP2S40(NON) CROP SENSOR BOARD PAPERSIDE SENSOR BOARD 2-27 R2800 150 2 2-6 MAINTENANCE PARTS LIST _ Electrical Parts MAIN BOARD 2 IC No. IC207 IC22 IC21 IC26 IC25 TR14 TR10 TR6 TR1 TR2 TR7 TR11 TR15 F2 F1 F3 Parts No. 15199237 1000001098 1000001098 1000001098 1000001098 15129122 15129121 15129122 15129121 15129122 15129121 15129122 15129121 1000000659 1000000659 1000003014 Description V.RGL L4960 IC,E09A54RA IC,E09A54RA IC,E09A54RA IC,E09A54RA TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY TR 2SC4131 GB TR 2SA1746 OY FUSE,01543.15DR FUSE,01543.15DR FUSE,154002.DR Function 5V Regulator D/A Converter for Head BK D/A Converter for Head CY D/A Converter for Head MG D/A Converter for Head YE Transistor for Driving HEAD BK Transistor for Driving HEAD BK Transistor for Driving HEAD CY Transistor for Driving HEAD CY Transistor for Driving HEAD MG Transistor for Driving HEAD MG Transistor for Driving HEAD YE Transistor for Driving HEAD YE Fuse for Head BK&CY Fuse for Head MG&YE Fuse for 41V Description IC-LINEAR,MTD2005-7101 IC-LINEAR,MTD2005F-3072 TR,MOS UPA1759G-E2-A TR,MOS UPA1759G-E2-A FUSE 11CT 3.15A Function Pump Motor Driver Wipe Motor Driver Fan Driver Relay Driver Fuse for Step Motor Driver SERVO BOARD IC No. IC17 IC14 IC10 IC207 F1 Parts No. 15189105 15189111 15119119 15119119 12559102 POWER BOARD IC No. FS300 FS301 SSR300 SSR301 Parts No. 12559105 12559105 1000000164 1000000164 Description Function FUSE,5X20 021706.3MXP 6.3A/250V Fuse for Print Heater FUSE,5X20 021706.3MXP 6.3A/250V Fuse for Dryer RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Print Heater RELAY,SSR G3M-205P-VD-1 DC24V LF Relay for Dryer 2-28 3 Replacement of Main Parts The necessary adjustments after the replacement of each part, and the referential time for each work are described as follows. HEAD REPLACEMENT : 20min. (1 Head) 1. THERMISTER CHECK 2. HEAD ALIGNMENT 3. HEAD INFORMATION CLEAR 4. FLUSHING POSITION ADJUSTMENT 5. CROP-CUT ADJUSTMENT 6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 65min Total Time : 85min. TOOL CARRIAGE REPLACEMENT : 20 min 1. LIMIT & CUT DOWN POSITION ADJUSTMENT Revised 1 2. FLUSHING POSITION ADJUSTMENT 3. TOOL HEIGHT ADJUSTMENT 4. TOOL PRESSURE ADJUSTMENT 5. CROP MARK SENSOR ADJUSTMENT 6. CROP-CUT ADJUSTMENT 7. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 45min Total Time : 65min. CAP TOP REPLACEMENT : 20 min. (4pcs.) 1. FLUSHING POSITION ADJUSTMENT Adj. Time : 5min Total Time : 25min. CARRIAGE MOTOR REPLACEMENT : 20 min 1. SERVO LOCK CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > SCAN. 3. MOTOR HOURS CLEAR Adj. Time : 5min Total Time : 25min. FEED MOTOR REPLACEMENT : 30 min 1. SERVO LOCK CHECK 2. AGING It can be performed in the MOTOR MENU > AGING > FEED. 3. GRIT ENCODER CHECK 4. MOTOR HOURS CLEAR Adj. Time : 6min Total Time : 36min. GRIT ENCODER REPLACEMENT : 10 min 1. GRIT ENCODER CHECK Adj. Time : 2min Total Time : 12min. PUMP REPLACEMENT : 20 min. (2 pcs.) 1. PUMP CHECK 2. PUMP TIMES CLEAR Adj. Time : 2min Total Time : 22min. MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 35 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 6. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. SENSOR CHECK It can be performed in the SENSOR CHECK. 12. LIMIT POSITION & CUT DOWN POSITION INITIALIZE 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP 15. TOOL PRESSURE ADJUSTMENT 16. HEAD ALIGNMENT Only Horizontal and Bidirectional Adjustments are required. 17. CALIBRATION 18. CROP MARK SENSOR ADJUSTMENT 19. CROP-CUT ADJUSTMENT 20. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 130min Total Time : 165min. 3-1 Revised 4 MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 35 min. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 6. PUT PARAMETER 7. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. *Set the [DATE] in order of the [Year/Month/Day]. 8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK It can be performed in the SENSOR CHECK. 10. CROP MARK SENSOR ADJUSTMENT 11. CROP-CUT ADJUSTMENT Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT. Adj. Time : 40min Total Time : 75min. CUTTING CARRIAGE BOARD REPLACEMENT : 7min. 1. TOOL UP/DOWN CHECK 2. PINCH ROLLER SENSOR CHECK 3. CROP MARK SENSOR ADJUSTMENT 4. CROP-CUT ADJUSTMENT Adj. Time : 23min Total Time : 30min. CARRIAGE BOARD REPLACEMENT : 10min. 1. HEAD UP/DOWN SENSOR CHECK (Only VP-540) 2. THERMISTER CHECK 3. LINEAR ENCODER SETUP Adj. Time : 10min Total Time : 20min. PANEL BOARD REPLACEMENT : 7min. 1. LCD/LED//BUZ CHECK It can be performed in the SUB MENU > LCD/LED/BUZ CHK. 2. KEY CHECK It can be performed in the SUB MENU > KEY CHECK. Adj. Time : 3min Total Time : 10min. SERVO BOARD REPLACEMENT : 18min. 1. I/S CHECK It can be performed in the I/S MENU > I/S CHECK. 2. IC CHECK It can be performed in the I/S MENU > CARTRIDGE > IC CHECK. 3. FAN CHECK It can be performed in the SUB MENU > FAN CHECK > VACUUM FAN to check that there is a operation sound of the vacuum fans. 4. PUMP CHECK It can be performed in the I/S MENU > PUMP CHECK > PUMP SUCTION to check the pumps work correctly. 5. SENSOR CHECK It can be performed in the SENSOR CHECK. 6. HEATER CHECK It can be performed in the HEATER MENU > HEATER CHECK. 7. GRIT ENCODER CHECK It can be performed in the MOTOR MENU > G-ENC. CHECK. 8. AGING It can be performed in the MOTOR MENU > AGING > BOTH. 9. TOOL UP/DOWN CHECK It can be performed by [PAUSE] key in the CUTTING MENU > FORCE ADJUST. 10. TOOL PRESSURE ADJUSTMENT 11. CROP MARK SENSOR ADJUSTMENT 12. CROP-CUT ADJUSTMENT Adj. Time : 40min Total Time : 58min. CARRIAGE BELT REPLACEMENT : 35min. 1. BELT TENSION ADJUSTMENT 2. BELT POSITION ADJUSTMENT 3. LIMIT & CUT DOWN POSITION INITIALIZE Revised 1 4. FLUSHING POSITION ADJUSTMENT 5. CUTTING QUALITY CHECK Adj. Time : 25min Total Time : 60min. ENCODER SCALE REPLACEMENT : 25min. 1. LINEAR ENCODER SETUP Adj. Time : 5min Total Time : 30min. BATTERY REPLACEMENT : 7min. 1. TIME AND DATE SETTING Adj. Time : 2min Total Time : 9min. 3-2 Revised 4 Revised 4 Static electricity can harm some electronic devices. To prevent static damage, discharge static electricity from your body before you touch any of electronic devices. You can do so by touching an unpainted metal surface on the chassis. You can also take the following steps to prevent damage from electrostatic discharge (ESD): z When unpacking a static-sensitive device from its shipping carton, do not remove the device from the antistatic packing material until you are ready to install the device to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static electricity from your body. z When transporting a sensitive device, first place it in an antistatic container or packaging. z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and workbench pads. 3-3 3-1 HEAD REPLACEMENT Revised 1 VP-540/300 support the new head only. The parts number of the new head is as follows. Parts No. : 1000002201 Parts name : ASSY,HEAD INKJET SOL XC-540 The number written on the back side of the Printhead Board is the way for identifying whether it is a new or current Head."R4CJ520" is written on the new head. R4CJ520 1 Turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 2 Select [SERVICE MENU] > [SUB MENU] > [PUMP UP], and remove ink by following the sequence. SERVICE MENU SUB MENU [ ] [ [ ] ] SUB MENU PUMP UP CHECK DRAIN BOTTLE [ENTER] REMOVE SOL CRT. 1234 PUMPING-UP... >>> 3 In [PRINT MENU] > [HEAD RANK] menu, select the head No. of the head that you are going to replace and input the Head Rank written on the new head. Input the Head Rank by selecting the digit with the left and right keys, and changing the parameters with the up and down keys. Press the [ENTER] key to save the settings. * The head at the left end is [HEAD1], and [HEAD2] to [HEAD4] in order to the right. Make sure to input the Head Rank before replacing the head, because the sticker which the head rank is written on will be hidden once the head is installed. 3-4 SERVICE MENU PRINT MENU [ ] PRINT MENU HEAD RANK [ ] [ ] HEAD RANK HEAD 1 HEAD RANK 1 1234567 (1/5) [ENTER] HEAD RANK 5CY2F2F 4 Turn off the sub power, and then turn off the main power. MAIN POWER SW <Back Side> Be sure to turn off the main power when replacing the head. The head or Main Board could break, otherwise. It is recommended to disconnect the AC code. SUB POWER SW 5 Remove the I/S Cover. SCREW I/S COVER HOOK 6 Remove the Right Top Cover and Carriage Cover. CARRIAGE COVER RIGHT TOP COVER 7 Remove the 2 screws to remove the Damper Plate. And remove the 2 Ink Dampers from the head which will be replaced. Do not hold both sides of the Ink Damper tight. It could break. Be sure to remove and fix the Ink Damper with the Head Board Cover fixed. It prevents the ink from dropping on the Head Board. SCREW INK DAMPER SCREW DAMPER PLATE <VP-540> 3-5 HEAD BOARD COVER INK DAMPER SCREW DAMPER PLATE HEAD BOARD COVER <VP-300> 8 Remove the 2 screws fixing the Head Board Cover, and move it upward. There is a tab on the left side of the Head Board Cover. HEAD BOARD COVER TAB 9 Disconnect the 2 flexible cables from the head. FLEXIBLE CABLE 10 Remove the Spring, and remove the 3 screws fixing the head. Then, pull the head towards the front and pull it up to remove it. SPRING 3-6 SCREW 11 Remove the head from the adapter and fix the new head HEAD to the adapter. 5CY2F2F Make sure to fix the head by pressing it to the bottom left corner of the adapter. Use the 2kgf·cm torque driver (ST-056) to tighten up the screws. ADAPTER 12 Install the head to the Head Carriage and fix the 3 screws temporarily. Then, fix the spring and tighten up the 3 screws in order as shown in the figure. 2 3 Use the 2kgf·cm torque driver (ST-056) to tighten up the screws. 13 SPRING 1 Connect the 2 flexible cables to the Head Board. FLEXIBLE CABLE Do not connect the cables to the wrong connecter. 14 Fix the Head Board Cover. When fixing the Head Board Cover, hook the tab to the Carriage Base. HEAD BOARD COVER CARRIAGE BASE TAB 3-7 SCREW 15 Fix the 2 new Ink Dampers to the head. INK DAMPER Make sure to replace the Dampers when replacing the head. Do not hold both sides of the Ink Damper tight. It could break. 16 Fix the Damper Plate. SCREW INK DAMPER Make sure not to press it to the Dampers. Dampers could break. * Fix the screws at the lower end of the long screw hole. SCREW DAMPER PLATE <VP-540> < VP-540 > HEAD BOARD COVER INK DAMPER < VP-300 > SCREW DAMPER PLATE HEAD BOARD COVER <VP-300> 17 Turn on the main power, and then turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 3-8 18 Select [SERVICE MENU] > [SUB MENU] > [HEAD REPLACE], and perform Head Cleaning and filling ink by following the sequences. SERVICE MENU SUB MENU ] [ [ ] SUB MENU HEAD REPLACE [ ] CHECK DRAIN BOTTLE [ENTER] SET SOLCL-LIQUID 1234 FILLING INK... >>> FILLING INK... >>> CHECK DRAIN BOTTLE [ENTER] SET SOL CRT. 1234 FILLING INK... >>> CHECK DRAIN BOTTLE REMOVE SOL CL 1234 * If you dispose of the drained ink, the drain counter needs to be reset. Select [SUB MENU] > [MAINTENANCE] > [RESET DRAIN COUNTER] in the User's menu, and press the [ENTER] key. SUB MENU SUB MENU MAINTENANCE MAINTENANCE DRAIN BOTTLE EMPTY DRAIN BOTTLE RESET DRAIN COUNTER 19 Enter the Service Mode and perform the following adjustments. 1. THERMISTER CHECK 2. [4-4 HEAD ALIGNMENT] 3. [4-7 FLUSHING POSITION ADJUSTMENT] 4. [4-9 CROP-CUT ADJUSTMENT] 5. [4-10 PRINT / CUT POSITION ADJUSTMENT] 3-9 [ENTER] < HOW TO CLEAR THE HEAD INFORMATION > After THERMISTER CHECK and HEAD ALIGNMENT, clear the head information from the [SERVICE MENU] > [HISTORY MENU] > [HEAD GROUP]. Select the head you replaced and press the [ENTER] key. * The head at the left end is [HEAD1], and [HEAD2] to [HEAD4] in order to the right. SERVICE MENU HISTORY MENU [ ] HISTORY MENU HEAD GROUP [ ][ HEAD GROUP CLEAR ALL ] [ ] HEAD GROUP CLEAR H4 [ ] HEAD GROUP CLEAR H3 [ ] HEAD GROUP CLEAR H2 [ HEAD GROUP CLEAR H1 < NOTE FOR FIXING THE CARRIAGE COVER > When fixing the Carriage Cover, fix the screws on top after fixing the screws on the both sides temporarily. 3-10 SCREW ] 3-2 WIPER REPLACEMENT 1 Select [SUB MENU] > [MAINTENANCE] > [REPLACE WIPER] in the User's Menu, and press the [ENTER] key. 2 The Head Carriage moves to a location permitting wiper replacement, and then the message shown in the figure appears. Remove the I/S Cover. [ ][ ] [ ][ ] OPEN FRONT COVER SCREW I/S COVER HOOK 3 The message shown in the figure appears. FINISHED? 4 Using the tweezers, grasp the bottom portion of the wiper and unhook it. Clean the Wiper Carriage and Scraper using the cleaning stick if they need to be cleaned. 3-11 WIPER CARRIAGE SCRAPER 5 Remove the wiper and install the new one. Make sure to fix the Wiper so that the rubber side faces the front. 6 Use the tweezers to press the area shown in the figure and engage the wiper on the hook. Make sure to engage it on the hook. If the wiper is not hooked, it may fall off during use. 7 Fix the I/S Cover, and press the [ENTER] key. The Head Carriage moves back to the standby position and the Head Cleaning starts automatically. When the Head Cleaning finishes, the screen shown in the figure appears. SCREW I/S COVER HOOK ENTER MAINTENANCE REPLACE WIPER 3-12 3-3 CAP TOP REPLACEMENT 1 Remove the I/S Cover. SCREW I/S COVER HOOK 2 3 Move the Head Carriage slowly leftwards to the position where it is not above the Capping Unit. HEAD CARRIAGE Remove the Pump Cover. PUMP COVER 4 Disconnect the tube of the Cap Top from the tube of the Pump. Save the Y tube joint to use later for connecting the tube of the new Cap Top. 3-13 Y TUBE JOINT 5 Unhook the Cap Frame while holding it with the other hand, and remove it. CAP FRAME Make sure to hold the Cap Frame. There is a spring under the Cap Top. The Cap Top jumps out unless you hold the Cap Frame when removing it. 6 7 Remove the Cap Top together with the tube. CAP TOP Fix the new Cap Top. Make sure to fix it so that the tube side faces the front. CAP TOP TUBE Note the following contents. 1. Do not touch the tip of rubber on the Cap Top. 2. The spring is properly fixed under the Cap Top. 3. Do not bend the tubes. 8 Fix the Cap Frame. CAP FRAME 3-14 9 Connect the tube of the Cap Top to the tube of the Pump using the Y tube joint. Y TUBE JOINT 10 Fix the Pump Cover. PUMP COVER 11 Move the Head Carriage by hand to the lock position. HEAD CARRIAGE 12 Fix the I/S Cover. SCREW I/S COVER Perform the following adjustment. 1. [4-7 FLUSHING POSITION ADJUSTMENT] HOOK 3-15 3-4 TOOL CARRIAGE REPLACEMENT 1 Remove the following covers. I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover LEFT SIDE COVER TOP COVER MAINTENANCE COVER FRONT COVER I/S COVER 2 Separate the Tool Carriage from the Head Carriage. TOOL CARRIAGE HEAD CARRIAGE 3 4 Remove the Tool Carriage Cover. TOOL CARRIAGE COVER Remove the 4 rivets as shown in the figure to remove the Tool Carriage Board Cover. RIVETs TOOL CARRIAGE BOARD COVER 3-16 5 Disconnect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid wirings. CROP MARK SENSOR SOLENOID PINCHROLLERSENSOR 6 Remove the 2 screws fixing the Tool Carriage Board. TOOL CARRIAGE BOARD SCREW 7 Remove the 2 screws to remove the Tool Carriage Board Stay from the Tool Carriage Assy. TOOL CARRIAGE BOARD STAY SCREW TOOL CARRIAGE ASSY 8 Remove the 2 screws as shown in the figure to remove the Tool Carriage Assy. SCREW TOOL CARRIAGE ASSY 3-17 9 Remove the Auto Sheet Cutter together with the plate from Tool Carriage and fix the Auto Sheet Cutter to the new Tool Carriage. TOOL CARRIAGE AUTO SHEET CUTTER PLATE 10 Fix the new Tool Carriage with the 2 screws as shown in the figure while holding it upwards. SCREW TOOL CARRIAGE 11 Fix the Tool Carriage Assy to the Tool Carriage Board Stay with the 2 screws as shown in the figure. TOOL CARRIAGE BOARD STAY SCREW TOOL CARRIAGE ASSY 12 Fix the Tool Carriage Board with the 2 screws as shown in the figure. TOOL CARRIAGE BOARD SCREW 3-18 13 Connect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid wirings. CROP MARK SENSOR PINCHROLLERSENSOR 14 Perform the following adjustments and settings. Revised 1 1. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE] 2. [4-7 FLUSHING POSITION ADJUSTMENT] 3. [4-12 TOOL HEIGHT ADJUSTMENT] 4. [4-13 TOOL PRESSURE ADJUSTMENT] 5. [4-8 CROP MARK SENSOR ADJUSTMENT] 6. [4-9 CROP-CUT ADJUSTMENT] 7. [4-10 PRINT / CUT POSITION ADJUSTMENT] 3-19 SOLENOID 3-5 CARRIAGE MOTOR REPLACEMENT 1 Turn off the sub power, and then turn off the main power. MAIN POWER SW 2 Remove the following covers. SCREW I/S Cover Right Top Cover Panel Cover Chassis Cover I/S COVER HOOK When removing the Panel Cover, remove the sensor on the back side of the Panel Cover and flexible cable on the Panel Board. RIGHT TOP COVER PANEL COVER SENSOR CHASSIS COVER FLEXIBLE CABLE < Back Side > 3 Disconnect the connector of the Motor Cable. CONNECTOR < Top View > 3-20 4 Remove the spring on the Flange. FLANGE SPRING 5 Remove the 3 screws fixing the Flange, and remove the motor together with the Flange. FLANGE SCREW 6 Remove the 4 screws as shown in the figure to remove the motor from the Flange. And fix the new motor to the Flange. FLANGE SCREW SCREW Be careful with the fixing direction of the Flange. 7 Fix the Flange with the 3 screws temporarily. FLANGE SCREW 3-21 8 Fix the spring. SPRING Revised 1 9 Check the gears mesh without backlash in the following procedure. HEAD CARRIAGE 1) Unlock the Head Carriage. 2) Turn the Drive Gear by hand and check there is no backlash all the way around. DRIVE GEAR MOTOR GEAR 3) Move the Head Carriage by hand to the lock position. 3-22 HEAD CARRIAGE 10 Tighten up the 3 screws to fix the Flange in the order shown in the figure. Apply a proper quantity of grease (FLOIL G902) between gears. 1 3 2 11 Connect the connector of the Motor Cable. CONNECTOR < Top View > 12 Fix the Chassis Cover, Right Top Cover and Panel Cover. When fixing the Panel Cover, fix the sensor on the back side of the Panel Cover and connect the flexible cable to the Panel Board. RIGHT TOP COVER PANEL COVER CHASSIS COVER SENSOR FLEXIBLE CABLE < Back Side > 13 Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 3-23 14 In [MOTOR MENU] > [SERVO LOCK] menu, select [S]. Move the Head Carriage left and right by hand and make sure the value on the LCD changes depending on the head position. SERVICE MENU MOTOR MENU ] [ [ ] MOTOR MENU SERVO LOCK 15 [ ] SERVO LOCK S: 3 Press the [ENTER] key to excite the motor. Check the Head Carriage can not be moved easily by hand and the value on the LCD doesn't change. SERVO LOCK S: 1688 [ ENTER ] SERVO LOCK S:* 1688 16 Perform the AGING. Go back to the [MOTOR MENU], and select [AGING] > [SCAN] and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key. SERVICE MENU AGING [ Do not load any media when performing [AGING]. 17 Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0. AGING SCAN SERVICE MENU HISTORY MENU [ ] HISTORY MENU MOTOR GROUP [ ] [ MOTOR HOURS S 1653 hours [ ] MOTOR HOURS S CLEAR [ENTER] 3-24 ] ] 3-6 FEED MOTOR REPLACEMENT 1 Turn off the sub power, and then turn off the main power. MAIN POWER SW < Rear View > 2 Remove the following covers. INK CARTRIDGE COVER Maintenance Cover Left Side Cover Left Cover Ink Cartridge Cover LEFT COVER < Left Side > 3 Disconnect the connector of the sensor cable from the Feed Motor Board. LEFT SIDE COVER MAINTENANCE COVER FEED MOTOR BOARD CONNECTOR < Rear View / In the Ink Cartridge Cover> 4 Remove the Cutter Frame. When removing the Cutter Frame, remove the Sensor Cable on the back side from the Clamp. CLAMP CUTTER FRAME CUTTER FRAME CABLE 3-25 5 Remove the connector of the Motor Cable. CONNECTOR 6 Remove the screw as shown in the figure to remove the Grit Encoder Board together with the stay. SCREW STAY GRIT ENCODER BOARD 7 Remove the 3 screws as shown in the figure to remove Grit Encoder Stopper. GRIT ENCODER STOPPER SCREW 8 Remove the Grit Encoder. GRIT ENCODER Make sure not to scratch or leave any fingerprints on the Grit Encoder. 3-26 9 Remove the 4 rivets as shown in the figure, and slide the Gear Cover to the front side, and remove it. RIVET GEAR COVER CUT RIVET 10 Remove the spring. SPRING 11 Remove the 3 screws fixing the Flange, and remove the motor together with the Flange. SCREW MOTOR FLANGE SCREW 12 Remove the 4 screws as shown in the figure to remove the motor from the Flange. And fix the new motor to the Flange. FLANGE SCREW Be careful with the fixing direction of the Flange. 3-27 SCREW 13 Fix the Flange with the 3 screws temporarily. SCREW FLANGE 14 Fix the spring. SPRING Revised 1 15 Turn the gear by hand and check there is no backlash all the way around. 16 Tighten up the 3 screws to fix the Flange in the order shown in the figure. GEAR FLANGE 1 Apply a proper quantity of grease (FLOIL G902) between gears. 3 3-28 2 17 Slide the Gear Cover to the back side, and fix the Gear Cover with the 4 rivets. RIVET GEAR COVER CUT RIVET Revised 1 18 Rotate the Shaft to check that the Gear does not touch the Gear Cover. SHAFT GEAR GEAR COVER < Top View > 19 Fix the Grit Encoder. GRIT ENCODER The both sides of the Grit Encoder is the same. When fixing the Grit Encoder, make sure not to scratch or leave any fingerprints on the Grit Encoder. 20 Fix the Grit Encoder Stopper with the 3 screws as shown in the figure while holding the Shaft. GRIT ENCODER STOPPER SHAFT SCREW 3-29 21 Fix the Grit Encoder Board together with the stay so that the Grit Encoder is in between the gap of sensor. Adjust the position of the sensor so that the clearance with the Grit Encoder is around 1mm. GRIT ENCODER 1mm STAY SENSOR GRIT ENCODER BOARD < Top View > Revised 1 22 SCREW Rotate the Shaft to check that the Grit Encoder does not touch the sensor. GRIT ENCODER In case that the Grit Encoder touches the sensor, loosen the screw as shown in the figure to adjust the sensor by moving right and left. SCREW GRIT ENCODER 23 SHAFT SENSOR < Top View > Connect the connector of the Motor Cable and fix it to the Clamp. CONNECTOR CLMAP 24 Fix the Cutter Frame. When fixing the Cutter Frame, fix the sensor cable on the back side to the Clamp. CLAMP CUTTER FRAME CUTTER FRAME CABLE 3-30 25 Connect the connector of the sensor cable to the Feed Motor Board. FEED MOTOR BOARD CONNECTOR < Rear View / In the Ink Cartridge Cover> 26 Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 27 In [MOTOR MENU] > [SERVO LOCK] menu, select [F]. Rotate the Grit Roller back and forth by hand and make sure the value on the LCD changes depending on the movements. SERVICE MENU MOTOR MENU [ ] [ ] MOTOR MENU SERVO LOCK [ ] SERVO LOCK F: 140 140 28 Press the [ENTER] key to excite the motor. Check the Grit Roller can not be rotated easily by hand and the value on the LCD doesn't change. SERVO LOCK F: 80 80 [ ENTER ] SERVO LOCK F:* 80 80 3-31 27 Check the Grit Encoder. Go back to the [MOTOR MENU], and select [G-ENC. CHECK] and press the [ENTER] key. Make sure the Grit Encoder functions correctly by confirming the display to show [G-ENC. CHECK COMPLETED]. SERVICE MENU MOTOR MENU [ ][ ] MOTOR MENU G-ENC. CHECK [ENTER] M-ENC: G-ENC: 6654 6653 G-ENC. CHECK COMPLETED In case that [G-ENC. CHECK FAILED] appears, check the followings. G-ENC. CHECK FAILED 1. Grit Encoder is fixed correctly. 2. Feed Motor is fixed correctly. 3. There are no scratches or fingerprints. 30 Perform AGING. Go back to the [MOTOR MENU], and select [AGING] > [FEED] and press the [ENTER] key. Make sure the machine performs AGING and then, finish it by pressing [ENTER] key. Do not load any media when performing [AGING]. SERVICE MENU MOTOR MENU [ ] ][ ] MOTOR MENU AGING [ AGING FEED 31 Clear the motor working hours. Go back to the Service Menu, and select [HISTORY MENU] > [MOTOR GROUP] > [MOTOR HOURS F] > [CLEAR] and press the [ENTER] key. The motor working hours will be reset to 0. SERVICE MENU HITORY MENU [ ] HITORY MENU MOTOR GROUP [ ][ ] MOTOR HOURS F 1653 hours [ ] MOTOR HOURS F CLEAR [ ENTER ] 3-32 3-7 PUMP REPLACEMENT 1 Turn off the sub power, and then turn off the main power. MAIN POWER SW < Rear View > 2 Remove the I/S Cover. SCREW I/S COVER HOOK 3 4 Unlock the Head Carriage and move it leftward by hand. HEAD CARRIAGE Remove the Pump Cover and Panel Cover. When removing the Panel Cover, remove the sensor on the back side of the Panel Cover and flexible cable on the Panel Board. PANEL COVER SENSOR FLEXIBLE CABLE < Back Side > PUMP COVER 3-33 5 Remove the connector of the motor. CONNECTOR 6 Disconnect the tubes of the Cap Top and the tubes of the Drain from the pumps. MOTOR TUBE (CAP TOP) TUBE (DRAIN) PUMP 7 Remove the 2 screws as shown in the figure to remove the Pump Unit. SCREW 8 Remove the 4 screws as shown in the figure to remove the Pump Unit Stay. SCREW SCREW PUMP UNIT STAY 3-34 PUMP UNIT 9 Separate the 2 pumps. 10 Replace with the new pump. BEARING < Procedure for pump with the motor > 1) Remove the setscrew as shown in the figure to remove SETSCREW the gear and bearing from the Shaft. SHAFT GEAR 2) Remove the 3 screws as shown in the figure to remove the pump from the motor. MOTOR Fix the new pump to the motor. SCREW PUMP 3) Set the bearing and gear to the Shaft. BEARING SHAFT GEAR Be careful with the fixing direction of the bearing and gear. 3-35 4) Fix the setscrew at the D-cut part by pushing the gear against the bearing. SETSCREW GEAR BEARING SETSCREW GEAR D-cut part < Procedure for pump without the motor > 1) Remove the 3 screws as shown in the figure to remove PLATE the plate from the pump, and fix it to the new pump. SCREW 11 Assemble the 2 pumps. 3-36 12 fix the Pump Unit Stay with the 4 screws as shown in the figure. SCREW SCREW PUMP UNIT STAY 13 Fix the Pump Unit with the 2 screws as shown in the figure. SCREW 14 Connect the tubes of the Cap Top and the tubes of the TUBE (CAP TOP) Drain to the pumps. Connect the tubes as shown in the figure. PUMP UNIT TUBE (DRAIN) STOPPER PUMP TUBE(DRAIN) STOPPER TUBE(CAP TOP) 15 Connect the connector of the motor. MOTOR CONNECTOR 3-37 16 Fix the Pump Cover and Panel Cover. When fixing the Panel Cover, fix the sensor on the back side of the Panel Cover and connect the flexible cable on the Panel Board. PANEL COVER SENSOR FLEXIBLE CABLE < Back Side > 17 PUMP COVER Turn on the main power, then turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 18 Select [SERVICE MENU] > [I/S MENU] > [PUMP CHECK], and perform [PUMP SUCTION] and [PUMP RELEASE] to check the pumps work correctly. SERVICE MENU I/S MENU [ ][ ] PUMP CHECK PUMP SUCTION I/S MENU PUMP CHECK PUMP CHECK PUMP RELEASE 19 Clear the pump times. Select [SERVICE MENU] > [HISTORY MENU] > [MOTOR GROUP] > [PUMP TIMES] > [CLEAR], and press the [ENTER] key. SERVICE MENU HITORY MENU [ ] HITORY MENU MOTOR GROUP [ ] PUMP TIMES 9134 times 3-38 PUMP TIMES CLEAR 20 21 Move the Head Carriage by hand to the lock position. HEAD CARRIAGE Fix the I/S Cover. SCREW I/S COVER HOOK 3-39 3-8 INK TUBE REPLACEMENT 1 Turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 2 Select [SERVICE MENU] > [SUB MENU] > [PUMP UP], and remove ink by following the sequence. SERVICE MENU SUB MENU [ ] [ [ ] ] SUB MENU PUMP UP CHECK DRAIN BOTTLE [ENTER] REMOVE SOL CRT. 1234 PUMPING-UP... >>> 3 MAIN POWER SW Turn off the sub power, and then turn off the main power. <Back Side> SUB POWER SW 4 Remove the following covers. I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover Right Top Cover LEFT SIDE COVER TOP COVER RIGHT TOP COVER MAINTENANCECOVER FRONTCOVER I/S COVER 3-40 Revised 3 5 Remove the Cut Cable Guide. SCREW SCREW SCREW < VP-300 > 1) Remove the 3 screws to remove the Cut Cable Guide. SCREW CUT CABLE GUIDE < VP-540 > 1) Remove the 3 screws to remove the Cable Support. SCREW Pull the flexible cable to access the screw. SCREW FLEXIBLE CABLE CABLE SUPPORT < Back Side > < Top View > 2) Remove the 3 screws to remove the Cut Cable Guide. SCREW SCREW SCREW SCREW CUT CABLE GUIDE 6 Remove the Carriage Cover. CARRIAGE COVER 3-41 7 Disconnect the ink tubes (Carriage Side) from the Y tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out. JOINTs It is not necessary to replace the ink tubes of the other side (Carriage Side) of the joints. 8 Disconnect the ink tubes (Cartridge Side) from the tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out. JOINTs It is not necessary to replace the ink tubes of the other side (Cartridge Side) of the joints. 9 Pull out the ink tubes, and put the new ink tubes in the Tube Guides. Upper CARTRIDGE Side Each four tubes are connected, and the lengths of both ends are different. Be careful with the fixing direction of tubes. P/No. P/Name 1000002670 TUBE,SJ-RDG3*4 4LINK VP-300 1000002681 TUBE,SJ-RDG3*4 4LINK VP-540 CARRIAGE Side Lower < Front View > 10 Connect the new ink tubes to the tube joints (Cartridge Side), and fix them to the Clamps. Connect the tubes to the tube joints in the fixed positions with K on top as shown in the figure. JOINTs CLAMPs < Left Side > 3-42 K C M Y Revised 3 Make sure that the fixing direction of the Holder Cable Plate is correct. HOLDER CABLE PLATE < Rear View > FLEXIBLE CABLE HOLDER CABLE SHEET CABLE HOLDER CABLE HOLDER HOLDER CABLE PLATE TUBE NG HOLDER CABLE PLATE OK < Cross Section > 11 Cross the tubes (Carriage Side) two by two as shown in the figure, and fix them to the Clamps. CLAMPs < Rear View > 12 Connect the tubes to the Y tube joints (Carriage Side). JOINTs 3-43 13 Fix the Carriage Cover. CARRIAGE COVER Revised 3 14 Fix the Cut Cable Guide. SCREW SCREW SCREW < VP-300 > 1) Fix the Cut Cable Guide with the 3 screws as shown in the figure. SCREW CUT CABLE GUIDE < VP-540 > 1) Fix the Cut Cable Guide with the 3 screws as shown in SCREW SCREW the figure. SCREW SCREW CUT CABLE GUIDE 2) Fix the Cable Support with the 3 screws as shown in the figure. SCREW CABLE SUPPORT < Top View > 3-44 15 Adjust the position of the flexible cable so that it comes PROTECTION PLATE in the middle of the Protection Plates. FLEXIBLE CABLE 16 After turning on the main power, turn on the sub power + while pressing the left, right and down keys to enter the Service Mode. MENU MENU SERVICE MENU 17 Select [SERVICE MENU] > [SUB MENU] > [FILL INK], and perform Ink Filling by following the sequences. SERVICE MENU SUB MENU [ ] [ [ ] ] SUB MENU FILL INK CHECK DRAIN BOTTLE [ENTER] FILLING INK... >>> CHECK DRAIN BOTTLE 3-45 3-9 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY) BOARD LAYOUT (IN CHASSIS) POWER BOARD MAIN BOARD SERVO BOARD SW POWER SUPPLY MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT CN4 CN3 CN8 CN6 CN7 CN5 CN14 CN15 CN17 CN19 3-46 1 Turn on the main power. MAIN POWER SW < Rear View > 2 3 4 Start the Peck. Perform [Get Report] and [Get Parameters], and save the Service Report and the parameters. Turn off the main power and pull out the AC cord. MAIN POWER SW < Rear View > 3-47 5 Remove the I/S Cover, Right Top Cover and Chassis Cover. RIGHT TOP COVER I/S COVER CHASSIS COVER 6 Remove the 4 screws as shown in the figure. SCREW < Top View > SCREW 7 Disconnect the flexible cables and connector and remove the cables from the Clamps. FLEXIBLE CABLE CONNECTOR CLAMP FLEXIBLE CABLE 8 Pull out the Chassis to the front side. CHASSIS 3-48 9 Disconnect all the cables from the Servo Board. 10 Remove the 4 screws as shown in the figure to remove the Servo Board. 11 Disconnect the cables as shown in the figure from the Main Board. 12 Disconnect the connector and flexible cable as shown in the figure and fix them to the new Main Board. Remove the 4 screws as shown in the figure and replace with the new Main Board. FLEXIBLE CABLE CONNECTOR 3-49 13 Connect the cables as shown in the figure to the Main Board. 14 Fix the Servo Board with the 4 screws as shown in the figure. 15 Put back the Chassis. CHASSIS 16 Connect all the cables to the Servo Board. 3-50 17 Fix the Chassis with the 4 screws as shown in the figure. SCREW < Top View > SCREW 18 Connect the flexible cables and connector and fix the cables with the Clamps. FLEXIBLE CABLE CLAMP CONNECTOR FLEXIBLE CABLE 19 Perform the following operations after replacement. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 6. PUT PARAMETER 7. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. Revised 4 *Set the [DATE] in order of the [Year/Month/Day]. 8. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 9. SENSOR CHECK It can be performed in the Sensor Check. 10. CROP MARK SENSOR ADJUSTMENT 11. CROP-CUT ADJUSTMENT Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT. 3-51 Perform the following operations if it is not possible to transfer the parameters by Peck4.exe. 1. DIP SW SETTING 2. BATTERY INSTALLATION 3. FIRMWARE INSTALLATION 4. SYSTEM PARAMETER INITIALIZE 5. TIME AND DATE SETTING Set the date and time in the [SERVICE MENU] > [SUB MENU] > [CLOCK]. Revised 4 *Set the [DATE] in order of the [Year/Month/Day]. 6. IP ADDRESS SETTING Start the machine with the Service Mode and set in the User Menu. 7. FIRMWARE VERSION CONFIRMATION OF NETWORK CONTROLLER 8. HEAD RANK SETTING 9. SERIAL NUMBER INPUT 10. INK TYPE SETTING 11. SENSOR CHECK It can be performed in the Sensor Check. 12. LIMIT & CUT DOWN POSITION INITIALIZE 13. FLUSHING POSITION ADJUSTMENT 14. LINEAR ENCODER SETUP 14. TOOL PRESSURE ADJUSTMENT 16. HEAD ALIGNMENT Only Horizontal and Bidirectional Adjustments are required. 17. CALIBRATION 18. CROP MARK SENSOR ADJUSTMENT 19. CROP-CUT ADJUSTMENT 20. PRINT / CUT POSITION ADJUSTMENT 3-52 SW POWER SUPPLY REPLACEMENT (41V) SW POWER SUPPLY CONNECTOR LAYOUT Connected to the [CN1] on the SERVO BOARD Connected to the [CN302] on the POWER BOARD 1 Turn off the sub power, and then turn off the main power and pull out the AC cord. MAIN POWER SW < Rear View > 2 Remove the I/S Cover, Right Top Cover and Chassis Cover. I/S COVER CHASSIS COVER 3-53 RIGHT TOP COVER 3 Remove the 4 screws as shown in the figure. SCREW < Top View > SCREW 4 Disconnect the flexible cables and connector and remove the cables from the Clamps. FLEXIBLE CABLE CONNECTOR CLAMP FLEXIBLE CABLE 5 Pull out the Chassis to the front side. CHASSIS 6 Disconnect all the cable from the SW Power Supply. 3-54 7 8 Remove the 4 screws as shown in the figure and replace with the new SW Power Supply. Connect all the cables to the SW Power Supply. Set the output voltage of SW Power Supply to +41V. 1. Disconnect the connector on the Servo Board. CONNECTOR Make sure to disconnect the connector. 2. Turn on the main power. Use the Digital Multi-Meter that can measure the direct voltage. MAIN POWER SW < Rear View > 3. Put the black probe into CN51-1pin (GND) and the red probe into CN51-6pin (Vout) on the SW Power Supply. PROBE CN51-1pin 3-55 CN51-6pin 4. Rotate the volume clockwise using the screwdriver to adjust the output voltage value to +41+0.1. VOLUME When the output voltage exceeds the +41.4V, SW Power Supply does not output the voltage by the protection circuit on it. In this case, SW Power Supply will output the voltage by rotating the volume counterclockwise. When the protection circuit works, SW Power Supply may not output for a while. Measure the voltage some time later again. 9 Put back the Chassis. CHASSIS 10 Fix the Chassis with the 4 screws as shown in the figure. SCREW < Top View > SCREW 11 Connect all the cables to the SW Power Supply. FLEXIBLE CABLE CONNECTOR CLAMP FLEXIBLE CABLE 3-56 3-10 BATTERY REPLACEMENT Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire. It may cause heat, explosion and fire. Put tape around the lithium battery for insulation for disposal or preservation. It may cause heat, explosion and fire. 1 Turn off the sub power, and then turn off the main power. Remove the Chassis cover. CHASSIS COVER MAIN POWER SW < Rear View > 3-57 2 Remove the battery on the Main Board by pushing it down and tilting towards right. SOCKET 1 2 MAIN BOARD 3 Replace the battery with new one. SOCKET Be careful with the direction of the battery. BATTERY MAIN BOARD 4 Turn on the main power, then turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 5 Select [SUB MENU] > [CLOCK] > [TIME], and set the time and press [ENTER] key. SERVICE MENU SUB MENU SUB MENU CLOCK [ ] [ [ ] CLOCK TIME The display of [B] which shows a battery exhaustion disappears by this step. TIME 00:00:59 B [ TIME 13:01:59 ] B [ ENTER ] 3-58 ] 6 Select [SUB MENU] > [CLOCK] > [DATE], and set the date and press [ENTER] key. SERVICE MENU SUB MENU SUB MENU CLOCK [ ] [ [ ] [ ] CLOCK DATE DATE 00/00/00 DATE 06/08/08 7 Turn off the sub power, and then turn off the main power. Fix the Chassis Cover. CHASSIS COVER MAIN POWER SW < Rear View > 8 Dispose of the battery. 3-59 ] 3-11 CARRIAGE BELT REPLACEMENT !! IMPORTANT !! When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt at the same time as removing the current belt. There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt. 1 Turn off the sub power, and then turn off the main power. MAIN POWER SW < Rear View > 2 Remove the following covers. I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover Right Top Cover LEFT SIDE COVER TOP COVER RIGHT TOP COVER MAINTENANCECOVER FRONTCOVER I/S COVER 3 Separate the Tool Carriage from the Head Carriage. TOOL CARRIAGE HEAD CARRIAGE 3-60 4 5 Remove the Tool Carriage Cover. TOOL CARRIAGE COVER Remove the 4 rivets as shown in the figure to remove the Tool Carriage Board Cover. RIVETs TOOL CARRIAGE BOARD COVER 6 Disconnect the Crop Mark Sensor, Pinch Roller Sensor and Solenoid wirings. CROP MARK SENSOR SOLENOID PINCHROLLERSENSOR 7 Remove the 2 screws fixing the Tool Carriage Board. TOOL CARRIAGE BOARD SCREW 3-61 8 Remove the 2 screws to remove the Tool Carriage Board Stay from the Tool Carriage Assy. TOOL CARRIAGE BOARD STAY SCREW TOOL CARRIAGE ASSY 9 Loosen the 2 fixingscrews as shown in the figure. And loosen the Adjustment Screw. < Top View / Left Side of the BELT > ADJUSTMENT SCREW 10 FIXINGSCREW Loosen the 4 screws as shown in the figure. SCREW 11 Remove the Carriage Belt from the plate, and connect the new belt with the scotch tape. TAPE NEW BELT CARRIAGE BELT PLATE 3-62 12 Slowly pull the belt end which is not connected the new belt until the new one reaches to the Belt Stay. BELT STAY Check that the belt is not twisted. Apply adequate quantity of grease (P/# : 39008297 FLOIL G 902 14KG) to pulleys. < Right Side> < Left Side> 13 Tighten the screws as shown in the figure to fix both ends of the Carriage Belt to the Belt Holder with the plastic plate and metal plate. < Cross-section diagram > OK) SCREW CARRIAGE BELT CARRIAGE BELT METAL PLATE When fixing the Carriage Belt, make sure the ends of the Carriage Belt are not overlapped. BELT HOLDER PLASTIC PLATE Be careful with the fixing direction of the plastic plate and the fixing order of the plates. NG) SCREW CARRIAGE BELT CARRIAGE BELT METAL PLATE < Cross-section diagram > OK) SCREW METAL PLATE PLASTIC PLATE PLASTIC PLATE SCREW CARRIAGE BELT BELT HOLDER CARRIAGE BELT METAL PLATE CARRIAGE BELT BELT HOLDER PLASTIC PLATE Tighten the Adjustment Screw to have tension on the 14 belt. And tighten the 2 Fixingscrews as shown in the BELT HOLDER < Top view - Leftside of the Belt > figure. Do not tighten the Adjustment Screw tight. ADJUSTMENT SCREW 3-63 FIXING SCREW 15 Fix the Tool Carriage Assy to the Tool Carriage Board Stay. TOOL CARRIAGE BOARD STAY SCREW TOOL CARRIAGE ASSY 16 Fix the Tool Carriage Board with the 2 screws as shown TOOL CARRIAGE BOARD in the figure. SCREW 17 Connect the Crop Mark Sensor, Pinch Roller Sensor, CROP MARK SENSOR and Solenoid wirings. SOLENOID PINCHROLLERSENSOR 18 Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt. Then, carry out the following adjustments. Revised 1 1. [4-14 BELT TENSION ADJUSTMENT] 2. [4-15 BELT POSITION ADJUSTMENT] 3. [4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE] 4. [4-7 FLUSHING POSITION ADJUSTMENT] 5. CUTTING QUALITY CHECK 3-64 3-12 ENCODER SCALE REPLACEMENT 1 Remove the following covers. LEFT SIDE COVER TOP COVER I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover MAINTENANCE COVER FRONTCOVER I/S COVER 2 3 Move the Head Carriage slowly leftwards. HEAD CARRIAGE Remove the Encoder Scale by removing the plate fixing the Encoder Scale at its right end and the spring on its left end. SPRING 4 Remove the Spring Plate from the Encoder Scale and fix it to the new Encoder Scale where there is no black dot written on it. Make sure not to scratch or put grease on the Encoder Scale when fixing it. Do not touch the surface of the Encoder Scale. 3-65 SPRING PLATE ENCODER SCALE PLATE BLACK DOT 5 Put the Encoder Scale in between the Encoder Plate and the Guide Rail. Then, fix the right end with the plate and hook up the spring on the left end. Make sure that the Encoder Scale is in place. SPRING ENCODER SCALE PLATE Do not loosen or tighten the screws fixing the Encoder Plate. SCREW 6 Move the Head Carriage in a whole width of the machine. Make sure that the Encoder Scale doesn't make contact with the Encoder Module and also Encoder Scale is between the slit of the Encoder Module. Carry out the [4-6 LINEAR ENCODER SETUP]. 3-66 3-13 GRIT ENCODER REPLACEMENT 1 Turn off the sub power, and then turn off the main power. MAIN POWER SW < Rear View > 2 Remove the following covers. Maintenance Cover Left Side Cover Left Cover LEFT COVER < Left Side > 3 LEFT SIDE COVER Remove the screw as shown in the figure to remove the Grit Encoder Board together with the stay. MAINTENANCE COVER SCREW STAY GRIT ENCODER BOARD 4 Remove the 3 screws as shown in the figure to remove Grit Encoder Stopper. GRIT ENCODER STOPPER SCREW 3-67 5 Replace with the new Grit Encoder. GRITENCODER The both sides of the Grit Encoder is the same. When fixing the Grit Encoder, make sure not to scratch or leave any fingerprints on the Grit Encoder. 6 Fix the Grit Encoder Stopper with the 3 screws as shown in the figure by holding the Shaft. GRIT ENCODER STOPPER SHAFT SCREW 7 Fix the Grit Encoder Board together with the stay so that the Grit Encoder is in between the sensor. Adjust the position of the sensor so that the clearance with the Grit Encoder is around 1mm. SCREW GRIT ENCODER 1mm STAY SENSOR GRIT ENCODER BOARD < Top View > Revised 1 8 Rotate the Shaft by Flange to check that the Grit encoder does not touch the sensor. GRIT ENCODER In case that the Grit Encoder touches the sensor, loosen the screw as shown in the figure to adjust the sensor by moving it right and left. SCREW GRIT ENCODER SHAFT SENSOR < Top View > 3-68 9 Perform the SERVO LOCK CHECK. After turning on the main power, turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 10 Check the GRIT ENCODER. Go back to the [MOTOR MENU], and select [G-ENC. CHECK] and press the [ENTER] key. Make sure the Grit Encoder functions correctly by confirming the display shows [G-ENC. CHECK COMPLETED]. SERVICE MENU MOTOR MENU [ ][ ] MOTOR MENU G-ENC. CHECK [ENTER] M-ENC: G-ENC: 6654 6653 G-ENC. CHECK COMPLETED In case that [G-ENC. CHECK FAILED] appears, check the followings. G-ENC. CHECK FAILED 1. Grit Encoder is fixed correctly. 2. Feed Motor is fixed correctly. 3. There is no scratches or finger prints. 11 Fix the following covers. Maintenance Cover Left Side Cover Left Cover LEFT COVER < Left Side > 3-69 LEFT SIDE COVER MAINTENANCE COVER 3-14 PINCH ROLLER REPLACEMENT 1 Conical type is used on both left & right Pinch Rollers and flat type is used for the Middle Pinch Rollers. Left Pinch Roller Right Pinch Roller Red marking is done on the outer side of left & right Pinch Rollers. There is no marking on the middle Pinch Rollers. Red marking 2 Remove the E Ring on one side of the Pinch Roller and pull out the Shaft. PINCH ROLLER Make sure not to lose the washers which are fixed at both sides of the Pinch Roller. E RING SHAFT 3 Put the new Pinch Roller with washers and insert the Shaft into the Pinch Roller. Fixing operation becomes easy when you put the washers to the Pinch Roller with grease. WASHER 4 Fix the E Ring and check that the Pinch Roller rotates smoothly. E RING 3-70 3-15 CUTTER PROTECTION REPLACEMENT 1 Remove the Cutter Protection. CUTTER PROTECTION 2 Wipe the adhesive on the Bed with alcohol. 3 Install the Cutter Protection from 1mm from right edge of the Bed. CUTTER PROTECTION 4 Make sure that the Cutter Protection is not bumpy. CUTTER PROTECTION 1mm 3-71 3-16 HOLDER CABLE SHEET REPLACEMENT 1 Revised 2 Turn on the sub power while pressing the left, right and down keys to enter the Service Mode. + MENU MENU SERVICE MENU 2 Select [SERVICE MENU] > [SUB MENU] > [PUMP UP], and remove ink by following the sequence. SERVICE MENU SUB MENU [ ] [ [ ] ] SUB MENU PUMP UP CHECK DRAIN BOTTLE [ENTER] REMOVE SOL CRT. 1234 PUMPING-UP... >>> 3 Turn off the sub power, and then turn off the main power. MAIN POWER SW 4 Remove the following covers. I/S Cover Maintenance Cover Left Side Cover Front Cover Top Cover Right Top Cover LEFT SIDE COVER TOP COVER RIGHT TOP COVER MAINTENANCECOVER FRONTCOVER I/S COVER 3-72 5 Remove the Cut Cable Guide. SCREW SCREW SCREW < VP-300 > 1) Remove the 3 screws to remove the Cut Cable Guide. CUT CABLE GUIDE < VP-540 > 1) Remove the 3 screws to remove the Cable Support. SCREW Pull the flexible cable to access the screw. SCREW FLEXIBLE CABLE CABLE SUPPORT < Back Side > < Top View > 2) Remove the 3 screws to remove the Cut Cable Guide. SCREW SCREW SCREW CUT CABLE GUIDE 6 Remove the Carriage Cover. CARRIAGE COVER 3-73 7 Disconnect the ink tubes from the Y tube joints, and put the scotch tape at the tip of the ink tube to prevent the ink from coming out. And remove them from the Clamps. CLAMPs Y TUBE JOINTs 8 Open the clamp and disconnect the 3 flexible cables from the Carriage Board. PRINT CARRIAGE BOARD FLEXIBLE CABLE CLAMP < Back Side > 9 Remove the Cable Holders and Holder Cable Sheets from the Tube Guides leaving the flexible cables and Holder Cable Plates. HOLDER CABLE SHEET HOLDER CABLE PLATE TUBE GUIDEs CABLE HOLDER FLEXIBLE CABLE TUBE GUIDEs 3-74 10 Replace the tube guides if they are not following tube guide. TUBE GUIDEs Parts No. : 1000003293 Parts Name : GUIDE,TUBE TYPE3 VP-540 Revised 3 11 Fix the new Cable Holders and Holder Cable Sheets to the Tube Guides with reference to the following figures. TUBE GUIDEs Make sure that the cables fit in the grooves of the tube guides. CABLES TUBES TUBEGUIDE < Cross section > Be careful that the fixing order. < Fixing Position > CABLE HOLDER HOLDER CABLE SHEET x 2 FLEXIBLE CABLE x 3 CABLE HOLDER HOLDER CABLE PLATE TUBEGUIDE 3-75 Make sure that the fixing direction of the Holder Cable Plate is correct. FLEXIBLE CABLE HOLDER CABLE SHEET CABLE HOLDER CABLE HOLDER HOLDER CABLE PLATE TUBE NG HOLDER CABLE PLATE OK < Cross Section > 12 Fix the 2 Tube Guides. Connect the flexible cables to the Carriage Board, and fix them to the clamps. In case of replacing the tube guides, cross the tubes two by two as shown in the figure, when fixing the tubes to the tube guides. < Back Side > TUBE GUIDEs CARRIAGE BOARD FLEXIBLE CABLE Make sure that the tubes do not touch the plate and Cable Guide Support. Cross PLATE 13 Cross the tubes two by two as shown in the figure, and fix them to the Clamps. CLAMPs < Back Side > 3-76 CABLE GUIDE SUPPORT 14 Connect the tubes to the Y tube joints. Fix them to the Clamps. CLAMPs Y TUBE JOINTs 15 Fix the Carriage Cover. CARRIAGE COVER 16 Fix the Cut Cable Guide. SCREW SCREW SCREW < VP-300 > 1) Fix the Cut Cable Guide with the 3 screws as shown in the figure. CUT CABLE GUIDE < VP-540 > 1) Fix the Cut Cable Guide with the 3 screws as shown in SCREW SCREW the figure. SCREW SCREW CUT CABLE GUIDE 3-77 2) Fix the Cable Support with the 3 screws as shown in the figure. SCREW CABLE SUPPORT < Top View > 17 Move the Head Carriage in a whole width of the machine manually to make sure that there is no noise. Confirm the cable assemblies when it makes abnormal noise. HEAD CARRIAGE 18 After turning on the main power, turn on the sub power + while pressing the left, right and down keys to enter the Service Mode. MENU MENU SERVICE MENU 19 Select [SERVICE MENU] > [SUB MENU] > [FILL INK], and perform Ink Filling by following the sequences. SERVICE MENU SUB MENU [ ] [ [ ] ] SUB MENU FILL INK CHECK DRAIN BOTTLE [ENTER] FILLING INK... >>> CHECK DRAIN BOTTLE 3-78 4 Adjustment 4-1 SERVICE MODE [ ], [ ], [ ] + POWER ON SERVICE MENU PRINT MENU [ MENU ] key PRINT MENU HEAD RANK PRINT MENU HEAD ADJUST MENU SERVICE MENU HEAD RANK HEAD 1 HEAD RANK 1 1234567 (1/5) HEAD RANK HEAD 4 HEAD RANK 4 1234567 (1/5) HEAD ADJUST BIAS BIAS TEST PRINT PERFORMING TEST PRINT BIAS --- VIEW --- Feeds media for visual check of the test pattern, by pressing [ ] or [ ] keys while in [TEST PRINT] menu. Also by pressing [ ] or [ ] keys again after feeding, media returns to the original position. VERTICAL TEST PRINT PERFORMING TEST PRINT VERTICAL --- VIEW --- Feeds media for visual check of the test pattern, by pressing [ ] or [ ] keys while in [TEST PRINT] menu. Also by pressing [ ] or [ ] keys again after feeding, media returns to the original position. HEAD ADJUST VERTICAL HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT This menu is used for entering the Head Rank for each head with 35 digit number and alphabet. The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys. The digit being changed is marked with an under bar. Press [ENTER] key to save the settings. It beeps for alerting when the calculation for verification, CHECK SUM, is not correct in order to avoid input error. PERFORMING TEST PRINT HORIZONTAL DT1, Low H2 2 H3 1 H4 3 HORIZONTAL DT3, Low H2 2 H3 1 H4 3 HORIZONTAL DT1, High H2 2 H3 1 H4 3 HORIZONTAL DT3, High H2 2 H3 1 H4 3 Only for VP-540 Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar. It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end. It starts with H2 when H1 is defined as the standard head. Default: 0 Range: -30 to +30dot (changeable by 0.5dot) 0.5dot is indicated as 1/2. BI-DIR.DEFAULT TEST PRINT HEAD ADJUST BI-DIR.DEFAULT TEST PRINT 1234 PERFORMING TEST PRINT Cursor can be moved with [ ] and [ ] keys, and the heads can be turned ON/OFF with [ ] and [ ] keys. Press [ENTER] key to start the test print of the selected heads. It returns to the former menu by pressing [ ] key when the cursor is on the head 1. BI-DIR.DEFAULT DT1, Low H1 2 H2 1 H3 3 H4 2 BI-DIR.DEFAULT DT3, Low H1 2 H2 1 H3 3 H4 2 BI-DIR.DEFAULT DT1, High H1 2 H2 1 H3 3 H4 2 BI-DIR.DEFAULT DT3, High H1 2 H2 1 H3 3 H4 2 Only for VP-540 Cursor can be moved with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys. [ENTER] key for saving the setting. The value being selected is marked with an under bar. It returns to the former menu by pressing [ ] key when the cursor is on the head of the left end. Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys. Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2. HEAD ADJUST STANDARD HEAD STANDARD HEAD 1 > 1 This menu is hidden normally. It appears when Base Head Menu is enabled on Bit6 of PAGE2 in SYSTEM SWITCH menu. This menu is used for adjusting Head Alignment. Refer to [4-4 HEAD ALIGNMENT]. 4-1 Normal (beeps 1 time) PRINT MENU LINEAR ENCODER NOW PROCESSING.. POS: 1361.00mm LINEAR ENCODER SETUP COMPLETED Error (beeps 2 times) This is for checking the installation and operation of Linear Encoder and Scale. Refer to [4-6 LINEAR ENCODER SETUP]. LINEAR ENCODER SETUP FAILED Error is found on Linear Encoder and Scale. Normal (beeps 1 time) PRINT MENU LINEAR CALIB. NOW PROCESSING.. Revised 7 This is for calibrating the cutting size in the scan direction by calculating the expansion and contraction amount of the Encoder Scale. PRINT MENU CALIB.DEFAULT PRINT MENU TEST PATTERN PRINT MENU FLUSHING ADJ. LINEAR CALIB. SETUP COMPLETED LINEAR CALIB. 0.18% Error (beeps 2 times) LINEAR CALIB. FAILED TO SETUP CALIB.DEFAULT TEST PRINT PERFORMING TEST PRINT CALIB.DEFAULT SETTING SETTING +0.05% TEST PATTERN HORIZONTAL PERFORMING TEST PRINT This is for checking the Head Alignment in Horizontal. TEST PATTERN BI-DIR. PERFORMING TEST PRINT This is for checking the Head Alignment in Bidirectional. TEST PATTERN FILL PERFORMING TEST PRINT It prints on the entire print range with solid single color by each head. Print mode is fixed at 720 dpi and 8 pass. TEST PATTERN BI-DIR. CHECK PERFORMING TEST PRINT NOW PROCESSING.. FLUSHING ADJ. SET POSITION +0.10% This menu is used for Calibration. Refer to [4-11 CALIBRATION]. When it shows [ ***** ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnecessary by the test result, [0] must be set here. This print pattern is for checking a shifting error in Bidirectional and also for confirming the mechanical tendency. NOW PROCESSING.. This is for adjusting the flushing position. For VP-540, set the head height to LOW. As entering the menu, the Head Carriage moves to the current flushing position. With [left] and [right] keys, move the Head Carriage to the position where the surface of the leftmost Cap Top slightly touches the Head Surface, and press [ENTER] key to save the position. As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key. Normal SERVICE MENU I/S MENU I/S MENU I/S CHECK NOW PROCESSING.. Checking I/S CHECK COMPLETED Error I/S CHECK ERROR WIPER I/S MENU PUMP CHECK PUMP CHECK PUMP SUCTION NOW PROCESSING.. PUMP CHECK PUMP RELEASE NOW PROCESSING.. I/S MENU I/S CONTROL I/S CONTROL WIPER I/S MENU WIPER AGING NOW PROCESSING.. WIPER FRONT Normal WIPER AGING COMPLETED Error (beeps 2 times) WIPER AGING FAILED !! 4-2 This is for checking the operation of the wiper motor and sensor. Make sure not to have the Head Carriage and Tool Carriage above the wiper unit during the check. This is for checking the pump motor. The rotation for both ink suction and release can be checked. Pump motor rotates for 5 seconds and stop. The wiper can be moved manually. Option: FRONT/REAR Default: FRONT Caution: Make sure not to have the Head Carriage and Tool carriage above the wiper unit during this operation. This is for confirming that the wiper is operated properly. I/S MENU CARTRIDGE Remove all cartridges before pressing [ENTER] key Set cartridge to SLOT1 CARTRIDGE IC CHECK IC CHECK SLOT1 All cartridges must be removed before entering IC CHECK menu. It detects Ink Cartridge IC, writes and loads information, and checks the communication. First, it confirms if there is the driver for IC detection. The message below is shown when an error is found on the driver. INSERT IC CHECK SYSTEM ERROR Error IC CHECK SLOT1 ERROR Next, IC communication is checked individually by slot. When a cartridge is inserted, it automatically starts to communicate with the cartridge IC for checking. Display shows [OK], when the communication is done properly. As cartridge is removed, the slot number of next cartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT4 in order. When the check of SLOT4 is completed, the following message is displayed at the end of check. Normal IC CHECK SLOT1 OK From SLOT1 to 4 in order Set cartridge to SLOT12 IC CHECK COMPLETED IC CHECK SLOT4 INSERT It returns to IC CHECK menu by pressing [ENTER] key. When communication is failed, it displays as below. Error IC CHECK SLOT4 ERROR IC CHECK SLOT1 ERROR Normal It returns to IC CHECK menu by pressing [ENTER] key. IC CHECK SLOT4 NOTE: Any cartridge can be used for this check as long as it has IC chip on it. No information is written on IC chip during this check. (Normally, the count of the cartridge installation is written. However, the count of the installation in this check is not written.) Before this IC CHECK, make sure Cartridge Sensor is working properly. OK IC CHECK COMPLETED CARTRIDGE SLOT 1 SL1 : SERIAL 1402A30C010000A5 Serial No. of the Ink Cartridge IC is displayed. SL1 : INK TYPE Max K Ink type of the Ink Cartridge IC is displayed. SL1 : CAPACITY 200cc Ink capacity of the Ink Cartridge IC is displayed. SL1 : LOT NO. 40216A Lot No. of the Ink Cartridge IC is displayed. SL1 : CONSUM. 100.000cc Ink consumption of the Ink Cartridge is displayed. SL1 : TIME 0y000d00h00m00s The used time of the Ink Cartridge is displayed. SL1 : INSERT 1 times The insert count of the Ink Cartridge is displayed. SL1 : FLAG 000000000 The Flag information of the Ink Cartridge is displayed. It reads the information written on the IC of each carriage. Following messages are displayed when some error is found. CARTRIDGE SLOT 2 Ink cartridge is not inserted SLOT1 NO CARTRIDGE CARTRIDGE SLOT 4 A cartridge with no IC is inserted, wire break or short SLOT1 NO IC CHIP System error due to the trouble such as a damage of driver IC placed on Ink Tank Board SLOT1 SYSTEM ERROR Data error SLOT1 DATA ERROR 4-3 SERVICE MENU CUTTING MENU CUTTING MENU CROPMARK SENSE MIN 0.7V MAX2.3 [2.0V ] CROPMARK SENSE OUTLEVEL CHECK This is for adjusting the level of Crop Mark Sensor. Refer to [4-8 CROP MARK SENSOR ADJUSTMENT]. CROPMARK SENSE ADJUST ADJUST +2 +1 This is for adjusting the Crop Mark Sensor sensitivity. There are 3 levels of sensitivity, 0, +1 and +2. This adjustment may help when Crop Mark detection is failed with the default level setting. Default: 0 CUTTING MENU FORCE ADJUST CUTTING MENU CROP-CUT ADJ. FORCE ADJUST 30gf 30gf 17 16 FORCE ADJUST 200gf 200gf 56 57 CROP-CUT ADJ. TEST PRINT PERFORMING TEST PRINT CROP-CUT ADJ. SETTING F:+0.30 +0.30mm S:-0.40 -0.40mm Returns to menu with [MENU] key CUTTING MENU PRINT-CUT ADJ. This test pattern is for adjusting the cut position during automatic Crop Mark detection. It prints a square Crop Mark and continuously prints 0.1mm scales for both scan and feed direction, and then cuts crosswise after detecting the mark. PRINT-CUT ADJ. TEST PRINT PERFORMING TEST PRINT This test pattern is for adjusting the print & cut position. It prints 3 square Crop Marks along the scan direction and cuts the contours of the marks. PRINT-CUT ADJ. SETTING F:+0.30 +0.30mm S:-0.40 -0.40mm PERFORMING TEST PRINT SERVICE MENU THERMISTOR CHK U: Head Up/Down Sensor L: Sheet Load Sensor W: Pinch Roller Sensor w: Wiper Sensor a: TU Motor Drive Sensor (When TU is connected) b: Not in use THERMISTOR CHK HEAD:25 C/ 77 F When it shows [ ***** ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnessesary due to the test result, [0] must be set here. This test pattern is for adjusting the print & cut position. It prints 0.1mm scales for both scan and feed direction and then cuts crosswise. 1234 *EC This menu displays the real-time status of each sensor. It shows [ * ] when the sensor is ON. The first page shows the status of each sensor. Each alphabet stands for as follows. F: Front Paper Sensor R: Rear Paper Sensor S: Crop Mark Sensor H: Head Lock Sensor O: Limit Sensor D: Side Cover Sensor P: Maintenance Cover Sensor When it shows [ ***** ], it means that it has never been setup and it needs to be set. In this case, even if adjustment is unnessesary due to the test result, [0] must be set here. PERFORMING TEST PRINT PRINT-CUT ADJ. TEST PRINT 2 FRSHODPULWwab *** H * This test pattern is for adjusting the cut position during automatic Crop Mark detection. It prints a square Crop Mark and cuts the contour after detecting the mark. CROP-CUT ADJ. TEST PRINT 2 Returns to menu with [MENU] key SERVICE MENU SENSOR CHECK This is for adjusting the Tool Pressure. Refer to [4-13 TOOL PRESSURE ADJUSTMENT]. 30gf Range: 0 to 30 Default: 17 200gf Range: 31 to 80 Default: 56 Head Up/Down Sensor (VP-300: Fixed) H: Head HIGH L: Head LOW TU Motor Drive Sensor * : Driving Blank: Not driving The second page shows the status of each Cartridge Sensor and Ink Empty Sensor. Each color has 2 positions and the left side on the display shows the left-side head. Blank: Cartridge not inserted, Ink remains C: Cartridge inserted, Ink remains E: Cartridge not inserted, Ink empty * : Cartridge inserted, Ink empty This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1. The temperature on the left is in Celsius and the right is in Fahrenheit. Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature. 4-4 SERVICE MENU SUB MENU SUB MENU SERIAL NO. SERIAL NO. ZS00000 SUB MENU CHANGE INKTYPE CHANGE INKTYPE MAX 4 MAX 4 This menu is for entering the Serial No. of the machine in 7 digits. The cursor moves between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and [ ] keys. NOW PROCESSING.. To Setup View BUSY LED flashes This is for changing the Ink Type. Different from the process in the User Menu, operations such as Head Wash and Fill Ink are not included. This menu is used as a correction purpose when a wrong-type ink is selected. When the ink type is changed, Ink System is initialized internally and then it exits the menu and Setup is canceled. Ink Type Max 4 : ECO-SOL Max CMYK PIG 4 : PIG CMYK UNKNOWN: Ink Type not specified CHECK DRAIN BOTTLE SUB MENU FILL INK When ink is not filled INSTALL DRAIN BOTTLE SELECT INK TYPE E-SOL Max4COLOR SET SOL CRT. 1234 Goes next, when cartridge is set CHECK DRAIN BOTTLE FILLING INK... Goes next, when completed CHECK DRAIN BOTTLE SUB MENU PUMP UP REMOVE SOL CRT. 1234 Goes next, when cartridge is removed SUB MENU HEAD REPLACE CHECK DRAIN BOTTLE SET SOLCL-LIQUID 1234 PUMPING-UP... Goes next, when completed Cleaning and ink filling for after head replacement. REMOVE SOL CL 1234 FILLING INK... FILLING INK... Goes next, when cleaning cartridge is removed Goes next, when cleaning cartridge is set SET SOL CRT. 1234 CHECK DRAIN BOTTLE FILLING INK... CHECK DRAIN BOTTLE Goes next, when cartridge is set SUB MENU HEAD WASH CHECK DRAIN BOTTLE REMOVE SOL CRT. 1234 SET SOLCL-LIQUID 1234 Goes next, when cartridge is removed Goes next, when cleaning cartridge is set REMOVE SOL CL 1234 WASHING HEAD... WASHING HEAD... Goes next, when cleaning cartridge is removed SUB MENU PERIODIC CL. PERIODIC CL. LIGHT LIGHT Goes next, when completed This is for selecting a cleaning type for [PERIODIC CL.] function. Options: WIPE / LIGHT / NORMAL / MEDIUM Default: NORMAL WIPE: Wiping and Flushing only LIGHT: Wiping and light evacuation (lighter than regular cleaning) only NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning SUB MENU FAN CHECK FAN CHECK VACUUM FAN SUB MENU TU CHECK TU CHECK TU This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans. Fan turns off automatically as exiting this menu. TU START STOP When Take-Up unit is not connected TU IS NOT CONNECTED 4-5 Selecting [START], the operation of TU can be confirmed by manually moving the dancer roller of TU. The driving status of TU is indicated on the upper right of the display. It shows [ * ] while driving and it is blank when not driving. Also selecting [STOP], make sure TU does not drive when the dancer roller is moved. Once back out this menu, the initial status here is always [START] despite what is selected before. SUB MENU CLOCK DATE 05/09/10 CLOCK DATE DATE 05/09/10 Display [Year/Month/Day] TIME 01:01:59 CLOCK TIME Revised 4 [Year/Month/Day] Edit TIME 01:01:59 Display TIME 01:01:59 Edit TIME 01:01:59 B B It shows [B], when battery is dead. This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case, battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is newly set up with [ENTER] key on the time edit menu. When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here. When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as a referential information. SUB MENU DIP SW CHECK DIP SW CHECK 0110 0000 bit # [ 1 2 3 4 SUB MENU KEY CHECK This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in order from the left. [0] is OFF and [1] is ON. 5678] This is for checking the operation of panel keys. It shows [NONE] on the lower LCD before pressing any key. It shows the key name when a key is pressed. And it shows the message [KEY ERROR] when 2 or more keys are pressed at the same time, and it is considered that no buttons are pressed. You can exit this menu with [ ] key. Therefore, [ ] key needs to be the last button to be pressed in order to check all keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When exiting, the names of the keys that never been pressed are displayed with a buzzer. This means that if a buzzer does not go off when exiting, all keys are checked properly. The power cannot be turned off with the Sub Power SW while performing this menu KEY CHECK NONE SUB MENU LCD/LED/BUZ CHK Abbreviated Returns when completed This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF of LCD contrast, LCD back light, ON/OFF of buzzer, display and move of cursor on LCD, and display of all characters available on LCD. Confirm that all functions operate properly, visually and by the sound. Waiting for incoming data SUB MENU PORT CHECK DETECTING... 00: 0B Receiving data from network NETWORK B3:1073741624B SERVICE MENU MOTOR MENU This is for checking the data input from network. The check sum and input data byte are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of 2 digits. On the right, it displays the input data byte in decimal of max. 10 digits. They are cleared when [ENTER] key is pressed. The input data byte overflows at 4GB(4294967296B) and is reset to 0. SUB MENU MAINTE. MSG. MAINTE. MSG. NONE 100 hours MOTOR MENU AGING AGING SCAN SCAN NOW AGING AGING FEED FEED NOW AGING AGING BOTH BOTH NOW AGING AGING CUTTING CUTTING NOW AGING This is for setting the timing to show the message for maintenance. It displays the message suggesting to perform maintenance when the total print time reaches the specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE SCAN : Aging for Scan Motor. The Head Carriage runs max. printing width in Scan direction. FEED : Aging for Feed Motor. Grit Roller runs 100mm back and forth. BOTH : The Head Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs 100mm back and forth. CUTTING : The Tool Carriage runs max. printing width in Scan direction, and at the same time, Grit Roller runs the half of max. printing width back and forth. To stop Aging, press [ENTER] key. The Head Carriage automatically returns to the capping position, and it returns to the former menu after the Head is capped. Make sure not to perform Aging for excessive time when the head has ink, in order to prevent the head from being damaged by dried ink. When Aging is performed with ink filled, it runs while performing the Flushing operation. No Flushing when ink is not filled. Servo Motor : LOCKED MOTOR MENU SERVO LOCK SERVO LOCK S: 100 SERVO LOCK F: * 0 0 Servo Motor : FREE SERVO LOCK F: 240 20 M-ENC: G-ENC: 6654 6653 SERVO LOCK F: 0 0 This is for checking whether Servo Motor can be locked properly. While in this menu, Servo Motor is free. When the Carriages are moved by hands, the displayed values change as long as the feed-back is proper. Servo Motor can be locked by pressing [ENTER] key. When it is locked while the motor is in pause, the power is controlled normally. As for [F(Feed direction)], the value displayed on the left changes by Grid Encoder, and the right changes by Motor Encoder. Normal (beeps 1 time) MOTOR MENU G-ENC. CHECK G-ENC. CHECK COMPLETED Error (beeps 2 times) G-ENC. CHECK FAILED 4-6 This is for checking whether the Grit Encoder functions normally. Be careful with the Feed Motor which drives as executing this menu. The motor drives about 4 times and it displays the coordinates of the stop position of Motor Encoder and Grit Encoder at each time. The result is judged by the last Encoder coordinates. SERVICE MENU HEATER MENU HEATER MENU SVC. MODE HEAT. SVC.MODE HEAT. STOP > STOP HEATER MENU HEATER ADJUST HEATER ADJUST PRINT PRINT HEATER ADJUST DRYER DRYER HEATER MENU PREHEAT TEMP. PREHEAT TEMP. 35 C 35 C HEATER MENU HEAT TIMEOUT HEAT TIMEOUT OFF 10min Print Heater : OFF HEATER MENU HEATER CHECK PRINT DRYER The heater does not operate when the machine is started in Service Mode. Set [START] here when the heater needs to be on. [START] is canceled once the Sub Power is turned off and the setting is back to [STOP] when entering the Service Mode next time. 0 -3 0 This is for setting the offset of heater temperature. The heater is controlled with this offset value added to the temperature displayed on the LCD. Range: -5 to +5 Default: 0 -3 This is for setting the heater temperature for [PREHEATING] under the [HEATER MENU] in the User Menu. Range: 20 to 40 C Default: 30 C This is for setting the time to show the confirmation message when controlling heater temperature before printing. It shows the message of [HEATING TIMEOUT CONTINUE?] when the temperature controll is not completed at the specified timing when controlling the heater temperature before printing. Range: OFF, 10 to 30 min (by 10 min) Default: 20 min Print Heater : ON _ 25 C 25 C PRINT DRYER _ 40 C * 25 C This is for checking the heaters and thermistors. While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off automatically when exiting the menu. Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF. The temperature is displayed in Celsius only. SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH PAGE1 This is the software switch for switching the setting of supporting functions. Normally, it is not necessary to change. Each bit can be selected by [ ] and [ ] keys and switched by [ ] and [ ] keys. Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches. PAGE1 00000000 bit #[ 8 7 6 5 4 3 2 1 ] SYSTEM SWITCH PAGE16 PAGE16 00000000 bit #[ 8 7 6 5 4 3 2 1 ] Bit Contents PAGE1:Bit4 Reflection of the heater related parameters to the test pattern [1] enables the settings of [FULL WIDTH S] and [PERIODIC CL.] for all test patterns. Meanings Default PAGE1:Bit7 Periodic flushing of MAX ink Enables with [0], Disables with [1] 0 PAGE2:Bit6 Base Head Menu With [1], [STANDARD HEAD] menu is added to the Service Menu 0 * All the default of the items not shown here is [0]. CAUTION : The machine may make unexpected move when the Bits not shown here are changed. SERVICE MENU HISTORY MENU HISTORY MENU MOTOR GROUP MOTOR HOURS F 3 hours In History Menu, the parameters are separated in groups by categories. The parameters can be displayed or cleared by selecting the group. SERVICE MENU REPORT REPORT SERVICE REPORT MOTOR HOURS F CLEAR CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP / WIPE GROUP / PRINT GROUP / CUTTING GROUP / INK GROUP / HEATER GROUP / ERROR GROUP / SYSTEM SERVICE REPORT HEAD H1 H1/H2/H3/H4 REPORT HISTORY REPORT HISTORY REPORT HEAD H1 H1/H2/H3/H4 REPORT CARTRIDGE CARTRIDGE HEAD H1 Reports can be printed. The head to print the report is selectable, considering the case of head trouble. Select a head with [ ] and [ ] keys and press [ENTER] key to start printing. SERVICE : Service Report is printed. It prints the Service Information additionally to the System Report of the standard menu. HISTORY : History Report is printed. CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on the IC of the Ink Cartridges installed on the machine. EVENT LOG : Event Log Report is printed. The number of Event to be printed is selectable from 100/200/ALL(400). ALL : All Reports are printed together. (System Report, Service Report, History Report, Ink Cartridge IC Report, Event Log Report). SERIAL : Service Report and History Report can be sent to RS-232C Serial using special tool. (9600bps, N81, X : ON/OFF) H1/H2/H3/H4 REPORT EVENT LOG SELECT MAXIMUM 100 LOGS Options: 100LOGS/200LOGS/ALL REPORT SERIAL 4-7 EVENT LOG HEAD H1 Required Printing Area SERVICE: W270 L360mm HISTORY: W165 L160mm CARTRIDGE: W180 L35mm EVENT LOG/100 LOGS: W280 L155mm EVENT LOG/200 LOGS: W280 L285mm EVENT LOG/ALL(400): W280 L545mm 0 HISTORY MENU MOTOR GROUP Item MOTOR FEED MOTOR SCAN PUMP TIMES CLEAR ALL HEAD GROUP Item SHOT COUNT 1 SHOT COUNT 2 SHOT COUNT 3 SHOT COUNT 4 SHOT COUNT 5 SHOT COUNT 6 SHOT COUNT 7 SHOT COUNT 8 WIPE H1 WIPE H2 WIPE H3 WIPE H4 RUB H1 RUB H2 RUB H3 RUB H4 NORMAL CL. H1 NORMAL CL. H2 NORMAL CL. H3 NORMAL CL. H4 MEDIUM CL. H1 MEDIUM CL. H2 MEDIUM CL. H3 MEDIUM CL. H4 POWERFUL CL.H1 POWERFUL CL.H2 POWERFUL CL.H3 POWERFUL CL.H4 AUTO CL.H1 AUTO CL.H2 AUTO CL.H3 AUTO CL.H4 CLEAR CLEAR CLEAR CLEAR CLEAR H4 H3 H2 H1 ALL Contents Total time that the Feed Motor has been rotated. Total time that the Scan Motor has been rotated. Total time that the Pump Motor has been rotated. Clear all the value in the Motor Group. Unit hour hour times Life: 1500 hours Life: 200,000 times Contents Number of shots fired from the nozzle(H1 left) Number of shots fired from the nozzle(H1 right) Number of shots fired from the nozzle(H2 left) Number of shots fired from the nozzle(H2 right) Number of shots fired from the nozzle(H3 left) Number of shots fired from the nozzle(H3 right) Number of shots fired from the nozzle(H4 left) Number of shots fired from the nozzle(H4 right) Number of times the Wiping has been performed.(H1) Number of times the Wiping has been performed.(H2) Number of times the Wiping has been performed.(H3) Number of times the Wiping has been performed.(H4) Number of times the Rubbing has been performed.(H1) Number of times the Rubbing has been performed.(H2) Number of times the Rubbing has been performed.(H3) Number of times the Rubbing has been performed.(H4) Number of times the Normal Cleaning has been performed.(H1) Number of times the Normal Cleaning has been performed.(H2) Number of times the Normal Cleaning has been performed.(H3) Number of times the Normal Cleaning has been performed.(H4) Number of times the Medium Cleaning has been performed.(H1) Number of times the Medium Cleaning has been performed.(H2) Number of times the Medium Cleaning has been performed.(H3) Number of times the Medium Cleaning has been performed.(H4) Number of times the Powerful Cleaning has been performed.(H1) Number of times the Powerful Cleaning has been performed.(H2) Number of times the Powerful Cleaning has been performed.(H3) Number of times the Powerful Cleaning has been performed.(H4) Number of times the Automatic Cleaning has been performed.(H1) Number of times the Automatic Cleaning has been performed.(H2) Number of times the Automatic Cleaning has been performed.(H3) Number of times the Automatic Cleaning has been performed.(H4) Clear all the value of the H4. Clear all the value of the H3. Clear all the value of the H2. Clear all the value of the H1. Clear all the value of all the Head. Unit Shots/1000 Shots/1001 Shots/1002 Shots/1003 Shots/1004 Shots/1005 Shots/1006 Shots/1007 Reference Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle Life: 6 billion Shots/nozzle times times times times times times times times times times times times times times times times times times times times times times times times 4-8 Reference MAINTENANCE GROUP Item Contents Number of times the Head Maintenance([SUB MAINTE. COUNT MENU]>[MAINTENANCE]>[CLEANING]) has been performed. TOTAL TIME Unit times Lapsed time from the last Head Maintenance hour PRINTING TIME Printing time from the last Head Maintenance hour CLEAR Clear all the value in the MAINTENANCE GROUP. ALL Reference This value is cleared automatically after carrying out the Head Maintenance. This value is cleared automatically after carrying out the Head Maintenance. WIPE GROUP Item WIPING COUNT RUBBING COUNT WIPE REPLACE CLEAR ALL Contents Number of times the Wiping has been performed. Number of times the Rubbing has been performed. Number of times the Wipe has been replaced. Clear all the value in the WIPE GROUP. Unit times times times Reference This value is cleared automatically after replacing it. This value is cleared automatically after replacing it. PRINT GROUP Item PRINTING TIME PRINT PAGES CLEAR ALL Contents Total time of printing performed. Number of pages printed Clear all the value in the PRINT GROUP. Unit hour pages Reference test print time is excluded. CUTTING GROUP Item CUTTING TIME DISCONNECT CLEAR ALL Contents Unit Total time of cutting performed. hour Number of times the carriage has been disconnected. times Clear all the value in the CUTTING GROUP. INK GROUP Item CARTRIDGE 1 CARTRIDGE 2 CARTRIDGE 3 CARTRIDGE 4 CHANGE INK CLEAR ALL ERROR GROUP Item SERVICE CALL S-CALL HISTORY MOTOR ERROR F MOTOR ERROR S LOW TEMP.ERR. HIGH TEMP.ERR. EMERG. CAPPING Contents Number of times the Ink Cartridge 1 has been changed. Number of times the Ink Cartridge 2 has been changed. Number of times the Ink Cartridge 3 has been changed. Number of times the Ink Cartridge 4 has been changed. Number of times the Ink type has been changed. Clear all the value in the INK GROUP. Unit Reference times times times times times Contents Number of times the Service Call has occurred. Service Call Number of the last 5 Calls. Number of times the Feed Motor Error has occurred. Number of times the Scan Motor Error has occurred. Number of times the Low Temperature Error has occurred. Number of times the High Temperature Error has occurred. Number of times the Emergency Capping Error has occurred. Unit times No. times times Reference times times times START UNCAPPED Number of times the machine has started uncapped. times CLEAR Clear all the value in the ERROR GROUP. ALL Reference Test print time is excluded. Disconnection of Tool Carriage and Head Carriage. Number of times of forced capping for Head dry prevention that works when cap is left open for 3 minutes or more due to cover open or other reasons. When cap is left open, it is detected when machine is started. HEATER GROUP Item PRINT USE TIME DRY USE TIME CLEAR ALL Contents Total time of Print Heater used. Total time of Dryer used. Clear all the value in the HEATER GROUP. Unit hour hour Reference SYSTEM GROUP Item POWER ON COUNT POWER ON TIME SLEEP TIME SHEETCUT COUNT CLEAR ALL Contents Number of times Sub Power has been turned on. Total time of Sub Power ON. Total time of the machine in Sleep Mode. Number of times the Sheet Cut has been performed. Clear all the value in the SYSTEM GROUP. Unit times hour hour times Reference 4-9 Sleep time is excluded. It counts Auto Sheet Cut performed by both printer and RIP. SERVICE REPORT Service Report Head rank H1 H2 H3 H4 : : : : 75Y383DSXTZWWST 6A03737VVVYWVRT 7AV4040TURXYXRS 76V3937STSWXXSU H1 H2 ............ ............ ............ ............ H3 H4 Head hori.(DT1. Low) (DT3. Low) (DT1. High) (DT3. High) Head bi (DT1. Low) (DT3. Low) (DT1. High) (DT3. High) Dip SW System SW page ( 1- 4) System SW page ( 5- 8) System SW page ( 9-12) System SW page (13-16) Network I/F version Maintenance request Booter version Battery Periodic CL. degree Limit position Cutter down position Calibration default Encoder position(L) Encoder position(R) 0 : +1 : 0 +1 : 0 +1 : 0 +1.5 : +10 +9.5 +10 : +7 +8 : +8 +18.5 +21 : +20 +15.5 +17 : +16 : 00000000 00000000 : 00000000 00000000 : 00000000 00000000 : 00000000 : 00000000 00000000 : Print Server 1.1 (Tue : NONE : 1.00 : Charged : NORMAL : 25.6 mm : 1725.8 mm : -0.26 % : 1516.6 mm : 145.0 mm Environment match Encorder calibration Force adjust 30gf Force adjust 200gf : : : 14 : 53 +0.028 % +0.028 % 006..D 002..D 00L..D 00W..D 0 +0.5 +1 0 +9 +7 +19 +16 00000000 00000000 00000000 00000000 00000000 00000000 00000000 00000000 May 30 14:46:26 JST 2006) Heater adjust(PRINT) Heater adjust(DRYER) Preheat temperature Heating timeout Drain liquid volume : Standard head : Flushing pos adjust : : 0 C : 0 C : 30 C : 20 min 192.0 cc 1 0.00 mm Crop-tool adjust (F/S): Print-cut adjust (F/S): : Crop sensor adjust -0.40/ 0.00 mm -0.20/ +0.60 mm 0 Roland Versa CAMM series Model Version Serial No. Date : : : : VP-540 1.00 XXXXXXX 2007/01/11 14:19 IP Address Subnet Mask Gateway Address MAC Address : : : : 192.168.000.100 255.255.255.000 000.000.000.000 00:40:AB:00:0C:E1 Head Temperature : 27 C / 82.4 F Heater temp.(PRINT) Heater temp.(DRYER) : : 28 C / 82 F 26 C / 78 F Menu language Length unit Temperature unit Head height Edge detection Empty mode Bi-dir. simple Japanese mm C Low Enable Stop 0 H1 H2 -4.5 -4 0 0 Calibration Full width scanning Scan interval Sleep Sleep interval Sheet remain Periodic cleaning : : : : : : : Bi-dir. adjust No.1 No.2 : : : : : : : : : : +1.00 % FULL 0.0 sec Enable 30 min 0.0m NONE : H1 No.3 : -5 No.4 : -2 Tool parameter Force Velocity Offset Up velocity : : : : : 90 gf 30 cm/s 0.250 mm 30 cm/s Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2 : : : : : : : : PRESETTING1 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 / Scan interval Edge detection Full width S Preheating Vacuum power 0 / 0 0 / 0 : : : : : Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2 : : : : : : : : PRESETTING2 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 / Scan interval Edge detection Full width S Preheating Vacuum power 0 / 0 0 / 0 : : : : : Preset name Calibration Heater setting(PRINT) Heater setting(DRYER) Feed for dry Bi-dir. simple Bi-dir. Adjust No.1 No.2 : : : : : : : : PRESETTING8 0.00 % 35 C / 94 F 40 C / 104 F Disable 0 0 / 0 / 0 / 0 / Scan interval Edge detection Full width S Preheating Vacuum power 0 / 0 0 / 0 : : : : : H3 H4 -3.5 -3.5 0 0 Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) : 0.0 sec Enable FULL Preheat AUTO No.3 : No.4 : 0.0 sec Enable FULL Preheat AUTO H2 -4 -2 Cutting priority Prefeed Auto Env Match 0 0 4-10 0 0 / / 0 0 : 50 gf : 30 cm/s : 0.250 mm : 30 cm/s 0 0 Force Velocity Offset Up velocity No.3 : No.4 : / / / / 0 0 / / / / 0 0 / / : : : : : : : Auto Disable 35 C / 94 F 40 C / 104 F Disable PREHEAT SHORT : Command : Disable : Enable / / 0 0 / / / / 0.00 % 0.00 mm 0.00 mm 0.00/ 0.00/ 0.00/ 0.00 % 0.00 mm 0.00 mm 0.00/ 0.00/ 0.00/ 0.00 % 0.00 mm 0.00 mm 0 0 Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) : 0 0 0.00/ 0.00/ 0.00/ 0 0 Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) : : 50 gf : 30 cm/s : 0.250 mm : 30 cm/s 0 0 : E-SOL Max 4Color 76/ 62/ 59/ 73 : Cutting calib. (F/S) : Print-cut adjust (F/S) : Crop-cut adjust (F/S) : : 50 gf : 30 cm/s : 0.250 mm : 30 cm/s Force Velocity Offset Up velocity No.3 : No.4 : 0.0 sec Enable FULL Preheat AUTO Vacuum power Set remain at loading Heater setting(PRINT) Heater setting(DRYER) Feed for dry Preheating Media clamp H3 H4 -4 -4.5 -2.5 -2 0.00/ 0.00 % 0.00/ -0.05 mm +0.10/ +0.05 mm Force Velocity Offset Up velocity Ink type Ink remain (1-4) 0 0 HISTORY REPORT History Report Model : VP-540 Serial No. Version : 1.00 Date ==== Motor group ==== Motor feed (trip / total [clear]): 0/ 0 hours Motor scan (trip / total [clear]): 9/ 9 hours Pump Times (trip / total [clear]): 1,703/ 1,703 times ==== Maintenance group ==== Mainte. count : 0 times Total time : 483 hours Printing time : 8 hours ==== Wiper group ==== Wiping count : 86 times Rubbing count 6 times : Wiper replace count : 0 times ==== Head group ==== Shot Cnt. 1 (trip/total [clear]): 2,697/ 2,697 2,701/ 2,701 Shot Cnt. 2 (trip/total [clear]): 10,361/ Shot Cnt. 3 (trip/total [clear]): 10,361 Shot Cnt. 4 (trip/total [clear]): 10,357/ 10,357 12,166/ Shot Cnt. 5 (trip/total [clear]): 12,166 12,137/ 12,137 Shot Cnt. 6 (trip/total [clear]): 4,786/ 4,786 Shot Cnt. 7 (trip/total [clear]): 4,767/ 4,767 Shot Cnt. 8 (trip/total [clear]): H2 H3 H4 : H1 Wiping count for head times 43 43 43 : 43 Rubbing count for head : 3 times 3 3 3 Headrank set count 0 times 0 0 : 0 Auto cleaning count times 17 17 17 : 17 Normal cleaning count 4 times 4 4 4 : Medium cleaning count 0 times 0 0 0 : Powerful cleaning count : 1 times 1 1 1 ==== Print group ==== Printing time : 6 hours Print pages : 34 pages ==== Ink group ==== : Cartridge change(1-4) 0 1 2 times 0 : Change ink type 0 times ==== Error group ==== : 0 times Service call count : **** **** **** **** **** Service call history : 0 times Motor error (feed) 2 times : Motor error (scan) : 0 times Low temperature error 0 times High temperature error : : 0 times Emergency capping Start uncapped : 2 times ==== Heater group ==== PRINT DRYER Heater used time : 6 6 hours ==== System group ==== Power on count : 97 times Power on time : 37 hours : Sleep time 2 hours : Sheet cut count 33 times : Peck used count 0 times ==== Cutting group ==== Cutting time : 0 hours Disconnect carr. count : 67 times 4-11 : XXXXXXX : 2007/01/11 [0] [0] [0] 14:24 INK CARTRIDGE REPORT Ink Cartridge Report Model Version : VP-540 : 0.50 No: SERIAL/ INK TYPE/ eSOL K/ 1: 14d178b002000071/ eSOL C/ 2: 000000018ebb7700/ eSOL M/ 3: 000000018ef67200/ eSOL Y/ 4: 000000018f613b00/ Serial No. CAP./ LOT No/ 200cc/ 60907A/ 200cc/ 61004A/ 200cc/ 61021A/ 200cc/ 61026A/ : XXXXXXX CONSUM./ TIME/ INS./ FLAG 47.879cc/0y015d04h14m08s/ 1/ 00000000 75.914cc/0y015d04h14m03s/ 1/ 00000000 81.901cc/0y015d04h13m58s/ 1/ 00000000 53.789cc/0y015d04h13m52s/ 1/ 00000000 EVENT LOG REPORT Event log Report Model :VP-540 Serial No. : XXXXXXX Date : 2007/01/11 17:20 Version :0.50 Date Time Temp. Event Information Date Time Temp. Event Information +--------+-----+------+---------------+---------------------------++--------+-----+------+---------------+--------------------------07/01/11 17:20 27 Print start Testpattern 07/01/10 12:57 26 Print start Testpattern 06/01/11 17:19 27 Print done Testpattern 07/01/10 12:56 26 Print done Testpattern 06/01/11 17:18 27 Print start Testpattern 06/01/10 12:55 26 Print start Testpattern 06/01/11 17:17 27 Print done Testpattern 06/01/10 12:55 26 Setup done Width : 926mm Env.:0.038 06/01/11 17:14 27 Print start Testpattern 06/01/10 12:53 26 Cancel done 06/01/11 17:14 27 Print done Testpattern 06/01/10 12:53 26 Cancel start Pinch lever up 06/01/11 17:13 27 Print start Testpattern 06/01/10 12:53 26 Setup done Width : 1222mm Env.:0.010 06/01/11 17:11 27 Print done Testpattern 06/01/10 12:52 26 Cancel done 06/01/11 17:09 28 Print start Testpattern 06/01/10 12:52 26 Cancel start Pinch lever up 06/01/11 17:09 28 Print done Testpattern 06/01/10 12:50 26 Print done Testpattern 06/01/11 17:06 28 Print start Testpattern 06/01/10 12:49 26 Print start Testpattern 06/01/11 17:06 28 Setup done Width : 932mm Env.:0.028 06/01/10 12:48 26 Setup done Width : 1222mm Env.:0.011 06/01/11 17:05 28 Sub power on Service mode 06/01/10 12:46 26 Sub power on Service mode 06/01/11 15:59 27 Sub power off 06/01/10 12:46 26 Main power on Normal 06/01/11 15:56 27 Print done Testpattern 06/01/10 12:46 26 Sub power off 06/01/11 15:54 28 Print start Testpattern 06/01/10 12:08 26 Setup done Width : 1222mm Env.:0.012 06/01/11 15:53 27 Setup done Width : 932mm Env.:0.028 06/01/10 12:07 26 Cancel done 06/01/11 15:52 27 Sub power on Service mode 06/01/10 12:07 26 Cancel start Pinch lever up 06/01/11 15:13 28 Sub power off 06/01/10 12:07 26 Setup done Width : 1315mm Env.:0.012 06/01/11 15:00 28 Print done Testpattern 06/01/10 12:05 26 Cancel done 06/01/11 14:59 28 Print start Testpattern 06/01/10 12:05 26 Cancel start Pinch lever up 06/01/11 14:57 28 Print done Testpattern 06/01/10 12:03 27 Print done Testpattern 06/01/11 14:55 28 Print start Testpattern 06/01/10 12:03 27 Print start Testpattern 06/01/11 14:55 28 Setup done Width : 932mm Env.:0.034 06/01/10 12:02 26 Print done Testpattern 06/01/11 14:54 28 Sub power on Service mode 06/01/10 12:01 26 Print start Testpattern 06/01/11 14:39 28 Sub power off 06/01/10 12:01 26 Print done Testpattern 06/01/11 14:38 28 Print done Testpattern 06/01/10 12:00 26 Print start Testpattern 06/01/11 14:36 28 Print start Testpattern 06/01/10 11:59 26 Print done Testpattern 06/01/11 14:36 28 Print done Testpattern 06/01/10 11:59 26 Print start Testpattern 06/01/11 14:36 28 Print start Testpattern 06/01/10 11:50 26 Setup done Width : 1217mm Env.:0.014 06/01/11 14:35 28 Print done Testpattern 06/01/10 11:49 26 Sub power on Service mode 06/01/11 14:33 28 Print start Testpattern 06/01/10 11:48 26 Sub power off 06/01/11 14:32 28 Setup done Width : 932mm Env.0.031 06/01/10 11:47 26 Print done Testpattern 06/01/11 14:28 28 Sub power on Service mode 06/01/10 11:47 26 Print start Testpattern 06/01/10 23:57 28 Sub power off 06/01/10 11:45 26 Print done Testpattern 06/01/10 13:10 26 Print done Testpattern 06/01/10 11:44 26 Print start Testpattern 06/01/10 13:10 26 Print start Testpattern 06/01/10 11:42 26 Print done Testpattern 06/01/10 13:06 26 Print done Testpattern 06/01/10 11:40 26 Print start Testpattern 06/01/10 13:04 26 Print start Testpattern 06/01/10 11:39 26 Print done Testpattern 06/01/10 13:04 26 Print done Testpattern 06/01/10 11:39 26 Print start Testpattern 06/01/10 13:03 26 Print start Testpattern 06/01/10 11:38 26 Print done Testpattern 06/01/10 13:02 26 Print done Testpattern 06/01/10 11:37 26 Print start Testpattern 06/01/10 13:01 26 Print start Testpattern 06/01/10 11:36 26 Setup done Width : 1315mm Env.:0.017 06/01/10 13:01 26 Print done Testpattern 06/01/10 11:33 26 Sub power on Service mode 06/01/10 13:00 26 Print start Testpattern 06/01/10 11:29 25 Sub power off 06/01/10 12:59 26 Print done Testpattern 06/01/10 11:28 26 Sub power on Service mode 06/01/10 12:59 26 Print start Testpattern 06/01/10 11:27 25 Main power on Normal 06/01/10 12:58 26 Print done Testpattern 06/01/10 11:27 25 Sub power off 06/01/10 12:58 26 Print start Testpattern 06/01/10 11:27 25 Error Scan motor 00500 06/01/10 12:57 26 Print done Testpattern 06/01/10 11:36 25 Print start Testpattern 4-12 Other Factory Mode SYSTEM PARAMETER INITIALIZE + ENTER INITIALIZE ALL SYS.PARAMETER [ ] SELECT MODEL VP-540 [ ] All parameters will be initialized. Turn on the Sub Power SW while pressing [ ], [ ] and [ENTER] keys to start the machine in system parameter initialize mode. Select the model by pressing [ ] and [ ] keys. Press [ENTER] key to initialize the system parameter or press the Sub Power SW more than 1 second to cancel it. The machine turns off automatically when the initialization is completed. All the parameters are reset to the default. It is necessary to initialize the limit position after this initialization. [SERVICE CALL 0101] occurs without initializing the limit position. INITIALIZATION COMPLETED LANGUAGE / UNIT SELECTION MENU SERVICE REPORT PRINTING + Roland DG Corp. VP-540 MENU LANGUAGE ENGLISH + SERVICE REPORT [ ] LENGTH UNIT mm > INCH [ ] TEMP. UNIT C > F 4-13 Turn on the Sub Power SW while pressing [ ] key to start the machine in the service report printing mode. The service report will be printed automatically when the media is set up. It prints with Black ink. (Printing Area : W270 L360mm) The machine turns to be the normal mode after printing. Key Combinations Function for Service Combination Key Selection + Service Mode F/W Upgrade Mode Comments Press [MENU] and [ Menu. ] to enter Service + [UPDATE FIRMWARE?] will be displayed. Press [ENTER] to upgrade F/W. + Use this when the Main Board is replaced. F/W Installation Mode for a brand-new Main Board ENTER System Parameter Initialize + ENTER Limit Position/Cut Down Position Initialize + + Function for Users Combination Key Selection MENU All parameters will be initialized. Press [ENTER] to start initialize. Press [ENTER] to initialize Limit Position. Then set up Cut Down Position. Service Report will be printed. It is the same as the Service Report in the Service Menu. Service Report Language/Unit Selection [SUM-ERROR] will be displayed. Press [ENTER] to upgrade F/W. Comments Press[ ] and [ Language/Unit. + 4-14 ] to select 4-2 HOW TO UPGRADE/INSTALL FIRMWARE It is necessary to prepare the followings to upgrade/install the firmware. 1.Firmware file 2.WindowsPC (Network port is required.) 3.Peck4.exe 4.Network cable (A cross cable is required when you connect VP-540/300 to PC directly.) HOW TO UPGRADE FIRMWARE (Referential Time : 5 min) 1 Check the IP address of VP-540/300. Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS]. MENU [ ] MENU SYSTEM INFO. [ ][ ] SYSTEM INFO. NETWORK [ ] NETWORK IP ADDRESS [ ] IP ADDRESS 192.168.000.100 2 Turn off the Sub Power SW. 4-15 3 4 Start the Peck4. [Peck4] screen is displayed, and click [Select Port] button. Select [Type3 ProIII etc.] from [Product]. Also, select [Via Network] and input IP address of VP-540/300. Click [OK] button. 5 6 [Peck4] screen is displayed again. Click [Firmware Upgrade] button. [OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to VP-540/300. 4-16 7 The machine goes into the Firmware Upgrade mode automatically. When upgrade is completed, the Sub Power turns off automatically. NG DATA ERROR ERASING NG DEVICE ERROR WRITING NG DEVICE ERROR VERIFYING NG DEVICE ERROR FIRMWARE V1.0 COMPLETED HOW TO INSTALL FIRMWARE (Referential Time : 10 min) This is required when a new Main Board without the firmware is installed. 1 Turn on the Main Power SW while pressing [ and [ ] keys. ], [ ], + UPDATE FIRMWARE? 2 Press [ENTER] key to set the machine ready to receive the firmware. UPDATE FIRMWARE? [ ] WAITING 000.000.000.000 4-17 3 Press [MENU] key, and set [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Press [ ] and [ ] keys for moving between digits, and [ ] and [ ] keys for selecting value. After setting an address, press [ENTER] key to go next address setting. When [GATEWAY ADDR.] is set, it returns to the waiting mode for receiving the firmware by pressing [ENTER] key. The setting made here is only temporary for the firmware installation and it is not saved. WAITING 000.000.000.000 MENU IP ADDRESS 192.168.000.100 [ ] SUBNET MASK 255.255.255.000 [ ] GATEWAY ADDR. 000.000.000.000 [ ] WAITING 192.168.000.100 4 5 Start the Peck4 on PC. [Peck4] screen is displayed, and click [Select Port] button. Select [Type3 ProIII etc.] from [Product]. Also, select [Via Network] and input IP address of VP-540/300. Click [OK] button. 4-18 6 7 8 [Peck4] screen is displayed again. Click [Firmware Upgrade] button. [OPEN] screen is displayed. Select the firmware file and click [Open]. It starts to send the firmware to VP-540/300. It starts loading the firmware. The firmware installation is completed when [COMPLETED] message is displayed. Turn off the Sub Power. NG DATA ERROR ERASING NG DEVICE ERROR WRITING NG DEVICE ERROR VERIFYING NG DEVICE ERROR FIRMWARE COMPLETED 4-19 V1.0 9 Turn on the Sub Power SW while pressing [ ], [ ], and [ENTER] keys to enter [INITIALIZE ALL SYS. PARAMETER] menu. Select the model by pressing [ ] and [ ] keys, and press [ENTER] key to start initialization. The Sub Power turns off automatically when it is completed. + ENTER INITIALIZE ALL SYS.PARAMETER [ ] SELECT MODEL VP-540 [ ] INITIALIZATION COMPLETED 10 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + MENU MENU SERVICE MENU 11 Enter the [NETWORK] menu and input [IP ADDRESS], [SUBNET MASK] and [GATEWAY ADDR.]. Turn off the Sub Power when the network setting is completed. MENU SERVICE MENU [ ] MENU SYSTEM INFO. [ ][ ] SYSTEM INFO. NETWORK [ ] NETWORK IP ADDRESS [ ] IP ADDRESS 192.168.000.100 [ ] [ ] SUBNET MASK 255.255.255.000 [ ] [ ] GATEWAY ADDR. 000.000.000.000 [ ] [ ] NETWORK SUBNET MASK [ ] NETWORK GATEWAY ADDR. 4-20 12 Start the Peck4 on PC. [Peck4] screen is displayed, and click [Put Parameters] button. 13 [OPEN] screen is displayed. Select the System Parameter file that is saved before the Main Board replacement. Click [Open]. Peck4 starts to send the System Parameter to VP-540/300. 14 Click [Get Report] button to import the System Report file. Confirm that the System Parameter is reloaded properly. The network settings set at the step 11 are replaced with the ones saved in the System Parameter as [Put Parameters] is executed. Please do the network settings again if necessary. 4-21 4-3 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER ( Referential Time : 5min.) 1 Turn on the Main Power SW and Sub Power SW, then press [MENU] key. Select [SYSTEM INFO.]> [NETWORK]> [IP ADDRESS] and set the IP address. MENU [ ] Close the RIP when it is running. MENU SYSTEM INFO. [ ][ ] SYSTEM INFO. NETWORK [ ] NETWORK IP ADDRESS [ ] IP ADDRESS 192.168.000.100 2 Open a browser and enter the IP address which is set at step 1. Current firmware version appears. Internet Explorer is recommended. 3 Click [Update]. 4-22 4 5 Specify the target file for upgrade and click [Update]. The progress is shown in percentage while upgrading. Do not turn off the power or press any keys while upgrading. 6 When upgrade is completed, the version of upgraded firmware appears. Turn off the Sub Power SW and Main Power SW once. 4-23 4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment) This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is replaced. If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur. The PET-G is required for this alignment. Please DO NOT use Take-Up Unit for this alignment. 1 Remove the I/S Cover. SCREWs I/S COVER HOOK 2 Remove the Carriage Cover and Right Top Cover. CARRIAGE COVER RIGHT TOP COVER 3 Remove the Damper Plate. <VP-540> DAMPER PLATE 4-24 <VP-300> DAMPER PLATE 4 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + Set up the PET-G on the machine. MENU MENU SERVICE MENU 5 [BIAS ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [BIAS], and press [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU HEAD ADJUST [ ] [ ] HEAD ADJUST BIAS [ ] BIAS TEST PRINT [ ] 6 Test pattern as shown in the figure will be printed. 4-25 7 Loosen the 3 screws fixing the head. Loosen the screws fixing the head for 1/2 turn. If the screws are loosened too much, the alignment cannot be done correctly. 8 Insert the 1.5 mm Hexagonal Wrench through the hole of the Head Carriage, then turn the Adjustment Screw to make the lines of each color in the test pattern straight. ADJUSTMENT SCREW Position of the printing moves 1 line by turning the screw 2/3 turn. Hole for inserting the Hexagonal Wrench When the upper lines are shifting towards the left of the lower lines, turn the screw CW. When the upper lines are shifting towards the right of the lower lines, turn the screw CCW. 9 Tighten the screws fixing the head in order as shown in the figure, using the Torque Driver (ST-056). 2 3 Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws too strong. 1 4-26 10 Print the test pattern again. If the result is not satisfactory, repeat step 5 to 9. SERVICE MENU PRINT MENU [ ] [ ] The shifting of lines should be smaller than 1/2 dot. PRINT MENU HEAD ADJUST [ ] [ ] HEAD ADJUST BIAS [ ] BIAS TEST PRINT [ ] 11 [VERTICAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [VERTICAL]> [TEST PRINT], and press [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU HEAD ADJUST [ ] [ ] HEAD ADJUST VERTICAL [ ] VERTICAL TEST PRINT [ ] 12 13 Test pattern as shown in the figure will be printed. Loosen the 3 screws fixing the head. Loosen the screws fixing the head for 1/2 turn. If the screws are loosened too much, the alignment cannot be done correctly. 4-27 14 Turn the Adjustment Screw to make the lines of each color in the test pattern straight. Position of the printing moves 1 line by turning the screw 1/6 turn. ADJUSTMENT SCREW When the lines other than K are above the K lines, turn the Adjustment Screw CW. When the lines other than K are below the K lines, turn the Adjustment Screw CCW. Adjust the head positions referring to the leftend K head as the base position. The position of K head on the left end does not need to be adjusted. 15 Tighten the screws fixing the head in order as shown in the figure, using the Torque Driver (ST-056). 2 3 Torque for tightening is 2kgf • cm (20cNm). Make sure not to tighten the screws too strong. 1 16 Print the test pattern again. If the result is not satisfactory, repeat step 11 to 15. SERVICE MENU PRINT MENU [ ] [ ] If the VERTICAL test print reult is satisfactory, select [HEAD ADJUST]> [BIAS]> [TEST PRINT], and print the BIAS test pattern again. If the BIAS test print result is not satisfactory, repeat BIAS ADJUSTMENT. The shifting of lines should be smaller than 1/2 dot. 4-28 PRINT MENU HEAD ADJUST [ ] [ ] HEAD ADJUST BIAS [ ] BIAS TEST PRINT [ ] 17 [HORIZONTAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [HORIZONTAL]> [TEST PRINT], and press [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU HEAD ADJUST [ ] [ ] HEAD ADJUST HORIZONTAL [ ] HORIZONTAL TEST PRINT [ ] 18 T e s t Pattern will be printed. Find the position where the line of each color matches the K line and check the number. In case of having problem selecting one between 2 numbers, 1/2 is also available when setting up the value. The number with is the current setting. H4 H3 Head Position: High (VP-540 only) H2 DT3.High -20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20 H4 H3 H2 DT1.High -20 H4 H3 H2 Head Position: Low DT3.Low -20 H4 H3 H2 DT1.Low -20 19 Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the parameters checked at step 18 with [ ] and [ ] keys. Press [ENTER] key to save the settings. HORIZONTAL TEST PRINT Parameters can be entered with an increment of 1/2. HORIZONTAL DT1, Low H2 2 H3 1 H4 3 HORIZONTAL DT3, Low H2 2 H3 1 H4 3 HORIZONTAL DT1, High H2 2 H3 1 H4 3 HORIZONTAL DT3, High H2 2 H3 1 H4 3 *VP-540 only 4-29 20 [BIDIRECTIONAL ADJUSTMENT] Select [PRINT MENU]> [HEAD ADJUST]> [BIDIR.DEFAULT]> [TEST PRINT], and press [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU HEAD ADJUST [ ] [ ] HEAD ADJUST BI-DIR.DEFAULT [ ] BI-DIR.DEFAULT TEST PRINT [ ] 21 Test pattern will be printed. Find the position where the two lines are overlapping and check the number of each color. In case of having problem selecting one between two numbers, 1/2 is also available when setting up the value. The number with is the current setting. H4 H3 H2 H1 Head Position: High (VP-540 only) DT3,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +50 H4 H3 H2 H1 DT1,High +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +50 H4 H3 H2 H1 Head Position: Low DT3,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +50 H4 H3 H2 H1 DT1,Low +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 4-30 +50 22 Select [DT1, Low], [DT3, Low], [DT1, HIGH] and [DT3, HIGH] in the [HEAD ADJUST] menu and enter the parameters checked at step 21 with [ ] and [ ] keys. Press [ENTER] key to save the settings. Parameters can be entered with an increment of 1/2. BI-DIR.DEFAULT TEST PRINT BI-DIR.DEFAULT DT1, Low H1 2 H2 1 H3 3 H4 2 BI-DIR.DEFAULT DT3, Low H1 2 H2 1 H3 3 H4 2 BI-DIR.DEFAULT DT1, High H1 2 H2 1 H3 3 H4 2 BI-DIR.DEFAULT DT3, High H1 2 H2 1 H3 3 H4 2 *VP-540 only 23 Fix the Damper Plate. <VP-540> Make sure to press the Damper Plate downward lightly when fixing it. If you press the Damper Plate strongly, the Damper may be damaged. DAMPER PLATE * Fix the screws at the lower end of the long screw hole. <VP-540> <VP-300> DAMPER PLATE <VP-300> 4-31 4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.) This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment. When the Limit Position is not correctly set, it may cause some problems such as a head capping error and a head carriage lock error. Also, when the cutter-down position is not correct, there will be some problems such as a cutter-down error when separating the sheet. Flushing Position Adjustment is required after this adjustment. Revised 1 1 Remove the I/S Cover. SCREWs I/S COVER HOOK 2 Turn on the Sub Power SW while pressing [ ], [ [ ] keys to enter the Limit Initialize mode. ] and + LIMIT INITIALIZE MENU 3 Confirm that the Head Carriage is connected to Tool Carriage. Also, lock the connected carriages if they are not locked. After locking the carriages, push them lightly towards left to confirm it is locked and also to eliminate looseness. 4-32 Click! 4 Confirm that the head is certainly capped, and press [ENTER] key. The Tool Carriage gets separated from the Head Carriage and it starts limit position initialize. After the completion of the initialize, the message is displayed as shown in the figure. SETTING UP THE LIMIT [ ] DETECTING.. SETTING UP CUTTER DOWN POS 5 6 Revised 1 Move the Tool Carriage with your hand until it makes full contact with the Left Frame with Cut Down status. Perform the Cut Down Position Initialize by pressing [ENTER] key. After the completion of the initialize, the message is displayed as shown in the figure. Perform the following adjustment. [4-7 FLUSHING POSITION ADJUSTMENT] SETTING UP CUTTER DOWN POS [ ] DETECTING.. INITIALIZATION COMPLETED 4-33 4-6 LINEAR ENCODER SETUP (Referential Time : 5min.) This is for checking the reading of the linear encoder and for calibrating its expansion/contraction caused by the operation environment. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or the position is adjusted. 1 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + MENU MENU SERVICE MENU 2 3 Lower the Pinch Rollers. Make sure to unload the media when it is set on the machine. Also, the Media Clamps must be removed. Select [PRINT MENU]> [LINEAR ENCODER], and press [ENTER] key. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU LINEAR ENCODER [ ] NOW PROCESSING.. POS: 1361.00mm 4-34 4 One of the messages appears at the completion of the set up. In case of Setup error, check the followings. Dirt/Scratch on the Encoder Scale. Dirt/Scratch on the Encoder Module. Encoder Scale is not between the Encoder Module. Backlash of the Carriage Motor Gear and the Drive Gear. Fixation between the Carriage and the Carriage Belt. Bad Contact in the cables. 5 When LINEAR ENCODER SETUP is completed, perform the [LINEAR CALIB.] in the Service Menu. LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED PRINT MENU LINEAR CALIB. [ ] NOW PROCESSING.. LINEAR CALIB. SETUP COMPLETED [ ] LINEAR CALIB. 0.18% 6 In case of an error, check the followings. Dirt/Scratch on the Encoder Scale. Dirt/Scratch on the Encoder Module. Encoder Scale is not between the Encoder Module. Backlash of the Carriage Motor Gear and the Drive Gear. Fixation between the Carriage and the Carriage Belt. Bad Contact in the cables. PRINT MENU LINEAR CALIB. [ ] NOW PROCESSING.. LINEAR CALIB. FAILED TO SETUP 4-35 4-7 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.) This is to adjust the flushing position. This adjustment is required when a Cap Top and a head are removed or replaced. Without this adjustment, the Flushing may not be performed properly. 1 2 For VP-540, the Head height should be set LOW. HIGH LOW Remove the I/S Cover. SCREWs I/S COVER HOOK 3 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + MENU MENU SERVICE MENU 4-36 4 Select [PRINT MENU]> [FLUSHING ADJ.], and press [ENTER] key. The Head Carriage automatically moves to the current flushing position. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU FLUSHING ADJ. [ ] FLUSHING ADJ. SET POSITION 5 Move the Cap Tops and heads to the position where the leftmost Cap Top makes contact with the surface of the leftmost head by pressing [ ] and [ ] keys. Then, press [ENTER] key to update the flushing position. When you press [MENU] key, the flushing position is not updated and exiting the menu. HEAD Revised 1 The left end cap does not necessarily touch first. 4-37 CAP 4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.) This adjustment is for adjusting the sensitivity of the Crop Mark Sensor. If not adjusted, the crop marks cannot be read correctly and it results in an error of cut position to the print. This adjustment is required under following cases. - Crop Mark Sensor or Tool Carriage Board is replaced or adjusted. - The VR for adjusting the voltage is unexpectedly moved. - The distance between Crop Mark Sensor and the bed surface is changed. When it needs to be adjusted for a particular media, use the media instead of SV-GG. However, in this case, the adjustment is to be optimized for the media and it may affect the crop mark detection on other media. The result of the crop mark recognition on Roland media is not assured, when any media other than SV-GG is used for this adjustment. The Print Heater and Dryer must be off during this adjustment. 1 Remove the Covers in order. 1. I/S Cover 2. Maintenance Cover 3. Left Cover 4. Front Cover 5. Top Cover TOP COVER LEFT COVER MAINTENANCE COVER FRONT COVER I/S COVER 2 Remove the Tool Carriage Cover and Tool Carriage Board Cover. TOOL CARRIAGE BOARD COVER TOOL CARRIAGE COVER 3 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + Setup the SV-GG on the machine. MENU MENU SERVICE MENU 4-38 4 Select [CUTTING MENU]> [CROPMARK SENS]> [OUTLEVEL CHECK], and press [ENTER] key. A Crop Mark will be printed. SERVICE MENU CUTTING MENU [ ] CUTTING MENU CROPMARK SENSE [ ] CROPMARK SENSE OUTLEVEL CHECK [ ] 5 After printing a Crop Mark, the Tool Carriage moves to above the Crop Mark automatically. Adjustment is unnecessary when the displayed MAX voltage is 2.7 +/-0.2V. Min2.5V Max2.7V [2.5V] 6 When the MAX voltage is not proper, see the voltage displayed with [ ] on the lower LCD. Adjust the VR on the Tool Carriage Board so that the voltage with [ ] changes to 2.7 +/-0.2V. VR Due to the ink dry, the voltage displayed with [ ] decreases in time. This adjustment needs to be done quickly for smooth operation. Min2.5V Max2.7V [2.5V] 7 Perform [OUTLEVEL CHECK] again and confirm that the MAX voltage is proper. If it is out of range, repeat the adjustment. Min2.5V Max2.7V [2.5V] 4-39 4-9 CROP-CUT ADJUSTMENT (Referential Time : 10min.) This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted, the cutting position based on the detected Crop Marks becomes wrong, and that results in the misalignment of the Print and Cut performed under the auto crop mark detection. This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced. Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV. MATCH]. Also, Take-up Unit must not be used during this adjustment. 1 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + Set up media on the machine. Vinyl media is recommended for this adjustment. MENU MENU SERVICE MENU 2 Perform Bidirectional Adjustment referring to [4-4 HEAD ALIGNMENT]. SERVICE MENU PRINT MENU [ ][ ] PRINT MENU HEAD ADJUST [ ][ ] HEAD ADJUST BI-DIR.DEFAULT [ ] 3 Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST PRINT 2], and press [ENTER] key. The test print and cut will be performed. Bidirectional adjustment and this step must be done by using the same media. SERVICE MENU CUTTING MENU [ ] [ ] CUTTING MENU CROP-CUT ADJ. [ ] [ ] CROP-CUT ADJ. TEST PRINT 2 [ ] 4-40 4 From the test pattern, find the value where the print line matches the cut line. In this case, the correction value for the scan direction is "-0.3". <TEST PATTERN> Correction-value scale If it is difficult to see the cut line visually, use a magnifier. +2.0 -2.0 +1.5 -1.5 +1.0 -1.0 +0.5 -0.5 -0.5 +0.0 +2.0 +1.5 +1.0 +0.5 +0.0 -0.0 Scan Feed -2.0 -1.5 -1.0 -0.5 -0.0 Cut line 5 Select [CUTTING MENU]> [CROP-CUT ADJ.]> [SETTING], and enter the correction-values found in the test pattern for both Feed and Scan. F: Feed direction S: Scan direction Left: Current value Right: New value (Setting range: +/-2.00mm In 0.01mm unit) [ ] [ ] CROP-CUT ADJ. SETTING [ ] key : Value of F, towards + key : Value of F, towards key : Value of S, towards + key : Value of S, towards ENTER key : Saves new setting MENU key : Moves out SETTING menu 6 CUTTING MENU CROP-CUT ADJ. F:+0.30 +0.30mm S:-0.40 -0.40mm [ ] Select [CUTTING MENU]> [CROP-CUT ADJ.]> [TEST PRINT], and press [ENTER] key. The test print and cut will be performed. CUTTING MENU CROP-CUT ADJ. [ ] CROP-CUT ADJ. TEST PRINT [ ] 7 A Crop Mark is printed, and detected by the Crop Mark Sensor, and its contour is cut. Confirm the cut line position on the print visually. If it is difficult to see the cut line visually, use a magnifier. 4-41 Broken line is indicating the cut line 8 Adjustment is completed if the position error of cut line is within +/-0.1mm. If not, select [SETTING] menu again for further adjustment. CUTTING MENU CROP-CUT ADJ. [ ] [ ] key : Moves cut position towards front key : Moves cut position towards rear key : Moves cut position towards right key : Moves cut position towards left ENTER key : Saves new setting MENU key : Moves out SETTING menu CROP-CUT ADJ. SETTING [ ] F:+0.30 +0.30mm S:-0.40 -0.40mm [ ] Fine Adjustment F: S: 9 Perform the test print again for confirmation. Adjustment is completed if the position of cut line is satisfactory. If not, repeat the adjustment again. + + Broken line is indicating the cut line Before adjustment After adjustment 4-42 4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.) This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may result in the misalignment of the printing and cutting. This adjustment is required when Tool Carriage is replaced, or a head is replaced or adjusted, and also when the relative distance between the Carriage and head is changed. Before this adjustment, it is necessary to confirm that [ENABLE] is selected for [AUTO ENV. MATCH]. Also, Take-up Unit must not be used during this adjustment. 1 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + Set up media on the machine. Vinyl media is recommended for this adjustment. MENU MENU SERVICE MENU 2 Perform Bidirectional Adjustment referring to [4-4 HEAD ALIGNMENT]. SERVICE MENU PRINT MENU [ ][ ] PRINT MENU HEAD ADJUST [ ][ ] HEAD ADJUST BI-DIR.DEFAULT [ ] 3 Select [CUTTING MENU]> [PRINT-CUT ADJ.]> [TEST PRINT 2], and press [ENTER] key. The test print and cut will be performed. Bidirectional adjustment and this step must be done by using the same media. SERVICE MENU CUTTING MENU [ ] [ ] CUTTING MENU PRINT-CUT ADJ. [ ] [ ] PRINT-CUT ADJ. TEST PRINT 2 [ ] 4-43 4 From the test pattern, find the value where the print line matches the cut line. In this case, the correction value for the scan direction is "-0.3". <TEST PATTERN> Correction-value scale +2.0 -2.0 +1.5 -1.5 +1.0 -1.0 +0.5 -0.5 -0.5 If it is difficult to see the cut line visually, use a magnifier. +0.0 +2.0 +1.5 +1.0 +0.5 +0.0 -0.0 Scan Feed -2.0 -1.5 -1.0 -0.5 -0.0 Cut line 5 Select [CUTTING MENU]> [PRINT-CUT ADJ.]> [SETTING], and enter the correction-values found in the test pattern for both Feed and Scan. F: Feed direction S: Scan direction Left: Current value Right: New value (Setting range: +/-5.00mm In 0.01mm unit) [ ] [ ] PRINT-CUT ADJ. SETTING [ ] key : Value of F, towards + key : Value of F, towards key : Value of S, towards + key : Value of S, towards ENTER key : Saves new setting MENU key : Moves out SETTING menu 6 CUTTING MENU PRINT-CUT ADJ. F:+0.30 +0.30mm S:-0.40 -0.40mm [ ] Select [PRINT-CUT ADJ.]> [TEST PRINT], and press [ENTER] key. The test print and cut will be performed. CUTTING MENU PRINT-CUT ADJ. [ ] PRINT-CUT ADJ. TEST PRINT [ ] 7 3 marks are printed at the left-end, right-end and the center of the media, and each mark is cut. Confirm the cut line positions on the marks visually. If it is difficult to see the cut line visually, use a magnifier. Broken line is indicating the cut line 4-44 8 Adjustment is completed if the position error of cut line is within the range below. If not, select [SETTING] menu again for further adjustment. Mark on the right: Within +/-0.1mm Mark on the left: Within +/-0.3mm (Make an adjustment based on the mark on the right) key : Moves cut position towards front key : Moves cut position towards rear key : Moves cut position towards right key : Moves cut position towards left ENTER key : Saves new setting MENU key : Moves out SETTING menu CUTTING MENU PRINT-CUT ADJ. [ ] [ ] PRINT-CUT ADJ. SETTING [ ] F:+0.30 +0.30mm S:-0.40 -0.40mm [ ] Fine Adjustment F: S: 9 Perform the test print again for confirmation. Adjustment is completed if the position of cut line is satisfactory. If not, repeat the adjustment again. Left +/-0.3mm + + Center Right (Base) +/-0.1mm Broken line is indicating the cut line 4-45 4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.) This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrating the variation in Grit Roller diameter. Calibration is made based on the value in feeding media [PET-G]. Without proper calibration, it may cause misalignment in the feed amount of media, and it results in the problems such as white banding, banding of overlap or the dimension error of print result compared to the original data. Take-up Unit must not be used during this adjustment. 1 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + Setup the PET-G on the machine. MENU MENU SERVICE MENU 2 Select [PRINT MENU]> [CALIB.DEFAULT]> [TEST PRINT], and press [ENTER] key. Test Pattern will be printed. SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU CALIB.DEFAULT Test print requires 510mm or more of the media setup width. [ ] CALIB.DEFAULT TEST PRINT [ ] 3 Measure the length of the feed direction and use the value to calculate the calibration amount with the formula shown at step 4. 400mm Feed Test pattern is always printed with offset 0.00%. Even if a correction is made in the [SETTING] menu, the test pattern is not changed. 500mm Scan 4-46 4 Calculate the amount to be calibrated with the formula as shown in the figure. 400 Calibration = Value 5 Select [PRINT MENU]> [CALIB.DEFAULT]> [SETTING], and enter the calibration value with [ ] and [ ] keys. Press [ENTER] key to save the setting. Parameters can be entered with an increment of 0.01%. (MAX. +2.00% to MIN. -2.00%) Measured Length Measured Length SERVICE MENU PRINT MENU [ ] [ ] PRINT MENU CALIB.DEFAULT [ ] [ ] CALIB.DEFAULT SETTING [ ] SETTING +0.00% +0.15% [ ] 4-47 x 100 4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 5min.) 1 Install the White Dummy Pen (ST-006) to the Tool Carriage. WHITE DUMMY PEN 2 Move the Pinch Rollers at the positions as shown in the figure, and lower them. PINCH ROLLER VP-540 GRIT ROLLER VP-300 3 Remove the I/S Cover. SCREWs I/S COVER HOOK 4 Remove the Tool Carriage Cover. TOOL CARRIAGE COVER 4-48 5 Move the Head Carriage to the highest position of the bed. Confirm that Head Carriage is connected to Tool Carriage and lock the connected carriages. Click! The right end is the highest position of the bed. 6 Turn the Adjustment Screw to adjust the space between the Pen end and Bed to be 2.5mm to 2.6mm. Move on to the TOOL PRESSURE ADJUSTMENT. ADJUSTMENT SCREW 4-49 4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min) This adjustment is to correct the tool pressure during cutting. Before this adjustment, it is necessary to perform [4-12 TOOL HEIGHT ADJUSTMENT]. 1 Install the White Dummy Pen (ST-006) to the Tool Carriage. WHITE DUMMY PEN 2 Move the Pinch Rollers at the positions as shown in the figure, and lower them. PINCH ROLLER VP-540 GRIT ROLLER VP-300 3 Remove the Covers in order. 1. I/S Cover 2. Maintenance Cover 3. Left Cover 4. Front Cover 5. Top Cover TOP COVER LEFT COVER MAINTENANCE COVER FRONT COVER I/S COVER 4-50 4 Move the Head Carriage to the highest position of the bed. Confirm that Head Carriage is connected to Tool Carriage and lock the connected carriages. Click! The right end is the highest position of the bed. 5 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + MENU MENU SERVICE MENU 6 Select [CUTTING MENU]> [FORCE ADJUST]. MENU SERVICE MENU [ ] [ ] Only the Tool Carriage can be moved in [FORCE ADJUST] menu. SERVICE MENU CUTTING MENU [ ] [ ] CUTTING MENU FORCE ADJUST 7 Select [FORCE ADJUST]> [30gf], and press [PAUSE] key to move the Tool Carriage down. CUTTING MENU FORCE ADJUST [ ] FORCE ADJUST 30gf [ ] 30gf 17 16 [PAUSE] 4-51 8 Lift up the Tool Holder with the Dial Gauge (ST-013) and measure the pressure when the pen tip leaves the bed. Adjust the parameter in [30gf] menu with [ ] and [ ] keys for the pressure to be 25 to 35gf (0.25N to 0.35N). 30gf 17 16 [ ] [ ] [ENTER] Press [ENTER] key to save the settings. ST-013 9 Select [FORCE ADJUST]> [200gf], and press [PAUSE] key to move the Tool Carriage down. CUTTING MENU FORCE ADJUST [ ] [ ] FORCE ADJUST 200gf [ ] 200gf 56 57 [PAUSE] 10 Lift up the Tool Holder with the Tension Gauge (ST-002) and measure the pressure when the pen tip leaves the bed. Adjust the parameter in [200gf] menu with [ ] and [ ] keys for the pressure to be 195 to 205gf (1.9N to 2.0N). Press [ENTER] key to save the settings. 11 Select [30gf] menu under [FORCE ADJUST] menu. Confirm that the force is 25 to 35gf (0.25N to 0.35N) when the tip of the pen leaves the bed by lifting the Tool Holder with the Dial Tension Meter (ST-013). If the value of the force is not proper, repeat the adjustment again. 4-52 200gf 56 ST-002 57 [ ] [ ] [ENTER] 30gf 17 16 [ ] [ ] [ENTER] ST-013 4-14 BELT TENSION ADJUSTMENT 1 2 (Referential Time : 20min.) Connect the Tool Carriage to the Head Carriage and move them to the right in the lock position. Click! Remove the Covers in order. 1. I/S Cover 2. Maintenance Cover 3. Left Cover 4. Front Cover 5. Top Cover TOP COVER LEFT COVER MAINTENANCE COVER FRONT COVER I/S COVER 3 [VP-540] Measure the tension of the belt at the position above the center of the 4th Grit Roller from the left using Tension Gauge (ST-001)(*1). Pull up the belt until its inside comes to the top surface of the Cable Guide when you see it from the machine front(*2). The tension is proper if the measured value is 0.82kgf to 0.90kgf. If the tension is improper, move on to the next step and adjust the belt tension. <*1> <*2> BELT CABLE GUIDE 4-53 [VP-300] Measure the tension of the belt at the empty screw hole of the LM Guide between the 2nd and 3rd Grit Rollers from the left using Tension Gauge (ST-001)(*1). Pull up the belt until its inside comes to the top surface of the Cable Guide when you see it from the machine front(*2). The tension is proper if the measured value is 1.25kgf to 1.40kgf. If the tension is improper, move on to the next step and adjust the belt tension. <*1> <*2> BELT CABLE GUIDE 4 Loosen the 2 Fixing Screws which is located on the left end of the belt halfway round. <TOP VIEW> FIXING SCREW Be careful with the sharp edges around the belt when loosening the screws. It may cause injury. FIXING SCREW 5 Insert a wrench through the holes on the Side Frame and loosen the 2 screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. (The belt tension cannot be adjusted higher when the screw contacts with Idle Pulley Holder.) 3mm SCREWs The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine. IDLE PULLEY HOLDER 4-54 6 Turn the Adjustment Screw as shown in the figure to adjust the value of the tension gauge within acceptable range refferring to step 3. Turn the screw CW: Tension is increased Turn the screw CCW: Tension is decreased 7 ADJUSTMENT SCREW Tighten the 2 Fixing Screws shown in the figure, and again confirm that the tension is within the proper value. FIXING SCREW FIXING SCREW 8 Tighten the 2 screws shown in the figure to slightly contact with Idle Pulley Holder. Move on to [4-15 BELT POSITION ADJUSTMENT]. SCREWs Make sure not to tighten the screws too tight. It may move the fixed Idle Pulley Holder accidentally. IDLE PULLEY HOLDER 4-55 4-15 BELT POSITION ADJUSTMENT (Referential Time : 30min.) This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley flanges excessively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary. 1 Remove the Covers in order. 1. I/S Cover 2. Right Top Cover 3. Maintenance Cover 4. Left Cover 5. Front Cover 6. Top Cover TOP COVER LEFT COVER RIGHT TOP COVER MAINTENANCE COVER FRONT COVER I/S COVER 2 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ ] and + MENU MENU SERVICE MENU 3 [ADJUSTMENT ON THE DRIVE PULLEY SIDE] Perform the Aging test for the belt. Select [MOTOR MENU]> [AGING]> [SCAN], and press [ENTER] key. SERVICE MENU MOTOR MENU [ ] MOTOR MENU AGING [ ] AGING SCAN [ ] 4-56 4 Confirm the belt position. The position is proper when the belt is not touching the flanges of the Drive Pulley excessively. When the position is proper, skip this adjustment and go to [ADJUSTMENT ON THE IDLE PULLEY SIDE] described in the later step of this adjustment leaving the belt aging on. When the position is improper, make adjustment as follows. <TOP VIEW(R)> FLANGE Belt partly touching the flange is acceptable. 5 Press [ENTER] key to cancel Aging. SCAN NOW AGING [ ] 6 Remove the Right Side Frame and Chassis Cover. CHASSIS COVER RIGHT SIDE FRAME 7 Loosen the 2 Fixing Screws located on the right end of the belt. Loosen the screws about a few rounds for the bottom of the screw head not to contact with the Stay. FIXING SCREWs 4-57 8 Press [ENTER] key to restart Aging. AGING SCAN [ ] 9 Adjust the belt position turning the Adjustment Screw as follows. Touching the frange on the FRONT side of machine Belt leans to the front side of the machine -Turn the screw carefully in CW (loosening). The work space is narrow. Be careful and try not to touch the driving pulley and belt. ADJUSTMENT SCREW Belt leans to the rear side of the machine -Turn the screw carefully in CCW (tightening). Touching the frange on the REAR side of machine ADJUSTMENT SCREW Tighten the 2 Fixing Screws for the bottom of the screw 10 head to slightly contact with the Stay. Make sure not to tighten the screws too tight. It may move the fixed Drive Pulley Holder accidentally. FIXING SCREWs 4-58 Confirm that the belt is not touching the pulley flanges 11 excessively. <TOP VIEW(R)> When the belt is in improper position, adjust it again. When it is proper, leave the belt aging on, and go to the following [ADJUSTMENT ON THE IDLE PULLEY SIDE]. FLANGE 12 [ADJUSTMENT ON THE IDLE PULLEY SIDE] Confirm the position of the belt. The position is proper when the belt is not touching the flanges excessively. When the position is proper, close this BELT POSITION ADJUSTMENT. When it is improper, make adjustment as follows. <TOP VIEW(L)> FLANGE Belt partly touching the flange is acceptable. 13 Press [ENTER] key to cancel Aging. SCAN NOW AGING [ ] 14 Loosen the 2 Fixing Screws located at the left end of the belt eighth to quarter round. FIXING SCREW When the screw is loosen more than necessary, it gives difficulty in adjusting the belt. Also, you need to be careful with the sharp edges around it when turning the screws. It may cause injury. FIXING SCREW 4-59 15 Insert a wrench through the holes on the Side Frame and loosen the 2 screws to make a gap of 3mm between the tip of the screw and Idle Pulley Holder. 3mm SCREWs The gap between the screws and Idle Pulley can be seen from both front side and rear side of the machine. IDLE PULLEY HOLDER 16 Press [ENTER] key to restart Aging. AGING SCAN [ ] 17 Insert a wrench through the holes on the Side Frame and adjust the belt position turning the screw 1 and 2 as follows. Belt leans to the front side of the machine -Turn the screw 1 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 2 and Idle Pulley Holder when turning the screw 1. SCREW1 SCREW2 Belt leans to the rear side of the machine -Turn the screw 2 carefully in CW to press it to the Idle Pulley Holder. * Make sure to have a gap of 3mm between the screw 1 and Idle Pulley Holder when turning the screw 2. SCREW1 SCREW2 4-60 18 Tighten one of the screws that has no contact with the Idle Pulley Holder to slightly touch the Idle Pulley Holder. SCREWs Make sure not to tighten the screws too tight. It may move the Idle Pulley Holder accidentally. IDLE PULLEY HOLDER 19 Tighten the 2 fixing screws as shown in the figure. FIXING SCREW Be careful with the moving Carriages during the work, and also with the sharp edges of the mechanical parts around it. FIXING SCREW Confirm that the belt is not touching the Pulley Flanges 20 excessively. When the belt is in improper position, adjust it again. When it is proper, press [ENTER] key to cancel Aging. FLANGE SCAN NOW AGING [ ] 21 Fix the Right Side Frame by sliding it from behind to hook the tab as shown in the figure. 4-61 4-16 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.) This is to check whether Take-up Unit operates properly. 1 Confirm that the cable of Take-up unit is connected to the connector and turn on the Main Power SW. 2 Turn on the Sub Power SW while pressing [ [ ] keys to enter the Service Mode. ], [ <REAR VIEW> ] and + MENU MENU SERVICE MENU 3 Select [SUB MENU]> [TU CHECK]> [TU]. SERVICE MENU SUB MENU [ ][ ] SUB MENU TU CHECK [ ] TU CHECK TU [ ] TU START START [ ] 4-62 4 Confirm that [START] is selected, and press [ENTER] key to turn on the Take-up Unit. [START] or [STOP] can be selected with [ ] and [ ] keys. The current setting is displayed on the left and the new setting is diplayed on the right. 5 Set the AUTO switch of the Take-up Unit to either FORWARD or BACKWARD. 6 Move the Dancer Roller up and down by hand, and confirm that the drive part rotates. TU START START [ ] Drive Part The operation status of Take-up Unit can be confirmed also on the LCD. [ * ] is diplayed on the right side of upper LCD while driving, and not displayed while not driving. TU START * START DANCER ROLLER 7 Select [STOP] with [ [ENTER] key. ] and [ ] keys, and press TU START STOP [ ] 4-63 8 Move the Dancer Roller up and down by hand, and confirm that the drive part does not rotate. Drive Part The setting of [STOP] is canceled when exiting the menu. The initial setting is [START] every time entering [TU] menu. DANCER ROLLER 4-64 5 Supplemental Information 5 Supplemental Information 5-1 Special Tools Table shows a list of special tools recommended by Roland DG Corp. Tool No. Tool Name ST-056 TORQUE DRIVER N6 Purpose HEAD ALIGNMENT Tool No. ST-002 Tool Name TENSION GAUGE 300g (3N) Purpose TOOL PRESSURE ADJUSTMENT Tool No. ST-006 Tool Name WHITE DUMMY PEN Purpose TOOL HEIGHT ADJUSTMENT TOOL PRESSURE ADJUSTMENT Tool No. ST-013 Tool Name DIAL TENSION METER DT-100 (100g/1N) Purpose TOOL PRESSURE ADJUSTMENT Tool No. ST-001 Tool Name TENSION GAUGE 2000GF/2000CN Purpose BELT TENSION ADJUSTMENT Tool No. ST-037 Tool Name CLEAN STICK TX712A Purpose HEAD CLEANING Tool No. 21755107 Tool Name CLEANING LIQUID (SL) 500ML Purpose HEAD CLEANING (SOL) Tool No. 22085118 Tool Name Purpose KIT, CLEANING (SL) HEAD CLEANING (SOL) *Cleaning Liquid + Cleaning Sticks 10 pcs. 5-1 5 Supplemental Information 5-2 SENSOR MAP REAR PAPER SENSOR It detects the rear edge of the media and also whether the media is loaded or not. LIMIT SENSOR It detects the limit positon of the head carriage in the scan direction. IS COVER SENSOR It detects whether the IS Cover is opened or closed. (Right side of the machine) HEAD LOCK SENSOR It detects whether the HEAD CARRIAGE is at the lock position or not. THERMOSTAT (HEATER) If the Heater exceeds the limit temperature, it stops the power supply. THERMOSTAT (DRYER) If the Dryer exceeds the limit temperature, it stops the power supply. THERMISTOR(DRYER ) It takes the temperature of the Dryer. FRONT PAPER SENSOR It detects the front edge of the media. THERMISTOR(HEATER) It takes the temperature of the Heater. (Fro nt sid e of th e (Left side of the machine) MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is set or not. FEED ENCODER MODULE It detects the rotation position of the Grit Roller. SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN. 5-2 mac hine ) 5 Supplemental Information WIPER SENSOR It detects the limit position of the Wiper movement. ENCODER MODULE It detects the coordinates in the carriage moving direction, and also generates the print signal. HEAD UP/DOWN SENSOR (for VP-540 ONLY) It detects the position of the Head Height Lever. THERMISTOR It takes the temperature around the Head. 5-3 5 Supplemental Information PINCH ROLLER SENSOR It detects the positions of Pinch Roller. CROP MARK SENSOR It detects the Crop Mark. INK CARTRIDGE IC SENSOR It communicates with the IC chip of the Ink Cartridge. INK EMPTY SENSOR It detects whether the Ink Cartridge is empty or not. INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not. 5-4 6 Troubleshooting 6-1 DEFECT OF PRINT QUALITY (BANDING/SCRATCHY PRINTING/BLURRED PRINTING) Missing dot or deflected-fired dot appears on the test Yes *Several Normal Cleanings and a Powerful Cleaning do not improve the printing result. To 1-10 CHECKING POINT Solved Not Improved No NO Improved Perform Normal Cleaning To 11-16 ACTION REFERENCE OUTLINE 1 Machine is not installed in Install in a location that is an appropriate location level and stable. 2 Media is not set up correctly Load and set up the media correctly at the correct position. User's Manual Feed is not smooth when media is tilted or tensioned unevenly on the left and right. Reload and set up the media correctly. 3 Temperature of the print heater is inappropriate Set appropriate temperature User's Manual When the temperature of the print heater is too high and the ink drys too fast, it may result in banding because the dots stay small afetr landing on media. 4 Bi-directinal adjustment is Correct setting for not correct Bidirectional Printing User's Manual 5 Feed Calibration is not correct User's Manual If the calibration is not correct, white fine line caused by gaps or dark line caused by overlapping appears. 6 Scanning distance of the Set the [FULL WIDTH S] User's Manual Head Carriage to [FULL] Set [FULL WIDTH S] to [FULL] to uniform the heating time on each pass. This may improve printing quality. 7 [PERIODIC CL.] setting Set [PERIODIC CL.] to [NONE] or [Page] 8 Wrong profile for the media Use a suitable Profile 9 Apply Calibration Never install the machine in a location where it is tilted or where it may wobble or librate. User's Manual When this is set to [1 min] to [990 min], self cleaning is performed while a printing is paused. And it may cause uneven printing at the part before and after cleaning. Head Rank is not correct Set Head Rank [3-1 HEAD REPLACEMENT] Head Rank setting affects the amount of the fired Ink. If it is not set properly, the ink dots are not fired in appropriate sizes. 10 Head is out of adjustment Head Alignment [4-4 HEAD ALIGNMENT] Check whether each [BIAS], [VERTICAL], [HORIZONTAL] and [BI-DIR.DEFAULT] settings are correct. 11 Foreign substances stuck Manual cleaning. on the head User's Manual Nozzle condition becomes poor due to the foreign substances stuck on the surface of the Head. 12 Wiper wears out Wiper replacement [3-2 WIPER REPLACEMENT] Wiping does not work effectively and foreign substances left on the head surfaces cannot be removed completely. 13 Defect of Cap Top Cap Top replacement [3-3 CAP TOP REPLACEMENT] Cleaning does not work effectively and the nozzle condition cannot be improved. Also, if the head is not capped correctly, the head dries and it may cause the head nozzle clogging. 14 Head nozzle is clogged Clean the head surface using the cleaning stick. (Manual Cleaning) 15 Broken Head Head replacement 16 Broken Pump Pump replacement Generally, we do not recommend to wipe the surface of Head with a cleaning stick. Howerver, it's worth trying before replacing the Head. Soak the cleaning stick in cleaning liquid fully, and then tap and scrub the surface of Head with it. [3-1 HEAD REPLACEMENT] Ink suction during cleanings does not work and the nozzle condition cannot be improved. 6-1 6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Ink Cartridge is almost empty Check remaining Ink / User's Manual Replace the Ink Cartridge When the machine keeps printing with ink cartridge almost empty, the negative pressure delivered in the ink tube causes the improper ink supplying and the head cannot fire the ink correctly. 2 Error of Ink Empty detection Replace the ink cartridge/ sensor If the cartridge tab does not stick out when it is empty, it cannot detect it empty and printing is continued without firing ink. Also, if the sensor is not working, Ink Empty cannot be detected even if the cartridge tab sticks out. If there is a bad communication between the head and the Main Board, the signal for driving head is not sent properly and results in not printing properly. If the Flexible cable is fixed slanted, it may cause the bad electrical contact or shortcircuit. And, the cable which has been conneted and disconnected several times may have a damaged terminal. 3 Bad contact/Broken cable Refix / Replace the cable 4 Defect of Cap Top Cap Top Replacement Air bubbles in Ink line Powerful Cleaning/ Remove air bubbles by an syringe When air bubbles come inside the Ink line, the head may not fire the Ink temporarily. Air bubbles tend to go into the Ink line if Ink Cartridge is installed and uninstalled so many times. The air bubbles inside the lines can be removed by performing the powerful cleaning or using a syringe. Eliminate the looseness of the tube joint If the tube has air due to the looseness of the tube joint, fix the joint and remove the air. 5 [3-3 CAP TOP REPLACEMENT] [3-8 INK TUBE REPLACEMENT] 6 Broken Ink Tube 7 Broken Fuse on the Main Replace the Fuse on the Board Main Board 8 Broken Main Board Main Board Replacement [3-9 BOARDS REPLACEMENT] 9 Broken Head Head Replacement [3-1 HEAD REPLACEMENT] Ink Tube Replacement If the Head is not capped correctly, the Head dries and it may cause the Head nozzle clogging. The F1 Fuses are for M and Y, and the F2 Fuses are for K and C. If the M and Y Heads do not fire any Ink at all, the F1 Fuse may be defective. If the K and C Heads do not, the F2 Fuse may be defective. There might be a problem with the other devices on the Main Board if the Fuses are not defective. 6-3 SHIFTING IN PRINTING/COLOR SHIFTING NO CHECKING POINT ACTION REFERENCE OUTLINE If media is not set straight, it comes loose on the Platen and it wrinkles, and results in shifting. Set the media straight referring to the User's Manual. 1 The media is set tilted Set the media correctly 2 Encoder Scale is dirty/broken Clean or replace Encoder [3-12 ENCODER SCALE When Encoder Scale is not read correctly, printing position Scale REPLACEMENT] may shift. 3 Encoder Module is dirty/broken Clean or replace Encoder Module 4 Head is out of adjustment Head Alignment 5 Bad contact of Flexible cable User's Manual When Encoder Scale is not read correctly, printing position may shift. [4-4 HEAD ALIGNMENT] Refix / Replace the Flexible cable If the Heads are not aligned or Horizontal adjustment is not performed properly, the color shifting occurs. If the Flexible cable is not fixed correctly, the Head moves incorrectly and results in the shifting in printing. 6-2 6-4 INK DROPS ON THE MEDIA NO CHECKING POINT ACTION REFERENCE OUTLINE When foreign substances such as fiber dust are stuck on the surface of the Head, Ink sometimes leaks from it. Wipe the surface of Head with a cleaning stick. 1 Foreign substances Manual Cleaning 2 Media strikes Head Use the media clamps/ Replace with a suitable media If media tends to curl or become bumpy due to the Ink absorption, the Head sometimes strikes the media while printing and it causes the Ink dropping problem. Perform [PERIODIC CL] User's Manual If media produces static electricity easily, the ink tends to remain on the head surface while printing and results in ink dropping. When this is set to [1 min] to [990 min], automatic cleaning is performed while printing and it may prevent the ink dropping. 3 Static electricity of the media User's Manual 4 Wiper wears out Wiper Replacement User's Manual Cleaning does not work effectively with worn wiper. Therefore, foreign substances stuck on the head surface cannot be removed completely and the ink flows through it and results in ink dropping. 5 Broken ink tube Ink Tube Replacement [3-8 INK TUBE REPLACEMENT] When the ink tube is broken, it is not possible to keep the ink line air tight and results in ink dropping. 6 Broken Head Head Replacement [3-1 HEAD REPLACEMENT] When a head is broken mechanically such as a crack, it is not possible to keep the ink line air tight and results in the ink dropping. 6-5 VERTICAL BANDING NO 1 CHECKING POINT Encoder Scale is dirty 2 LM Guide is dirty 3 There is dirt in the teeth of the gear ACTION REFERENCE OUTLINE When there is scratch or dirt on the Encoder Scale, the Clean / Replace Encoder [3-12 ENCODER SCALE printing image could be affected and the vertical bandings Scale REPLACEMENT] appear at the position where there is scratch or dirt. Clean LM Guide When the sliding resistance with the moving Head Carriage increases partly due to some dirt on the LM Guide, it may affect the printing at the position where there is dirt and the vertical banding may appear. Clean the gear When there are foreign substances on the teeth of the gear, the movement of the Head Carriage changes at the position where there is dirt. And it results in the periodical vertical banding. 6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS WHEN PERFORMING PRINTING WITH LONG DELAY NO 1 CHECKING POINT Check the main power switch ACTION Do not switch off the main power REFERENCE User's Manual 6-3 OUTLINE When the main power is off, the maintenance flushing is not performed and it may cause the Head nozzle clogging. Make sure to power on/off with only the sub power switch for daily use. 6-7 Print & Cut Misalignment Ideal Conditions The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines signify the cut path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is shifted first and take appropriate actions. Most of the actions can be done by users. Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount Possible Causes Print & Cut adjustment is not correctly done. Actions 1. Perform [ADJUST BI-DIR] in the User menu. 2. Perform [PRINT-CUT ADJ.] in the User menu. Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left Side Possible Causes 1. Expansion/Contraction of the Encoder Scale 2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING]. 3. Expansion/Contraction of the media Actions 1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu. 2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu. 3. Perform [ADJUST BI-DIR] in the User menu. 4. Perform [PRINT-CUT ADJ.] in the User menu. 5. Use the crop marks. 6-4 Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of Print Possible Causes 1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING]. 2. Expansion/Contraction of the media 3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing. Actions 1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu. 2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension. 3. Use the crop marks. 4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter. Symptom 4 : Symptom1, 2 and 3 are Mixed or Details are Not Clear Actions 1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu. 2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu. 3. Perform [ADJUST BI-DIR] in the User menu. 4. Perform [PRINT-CUT ADJ.] in the User menu. 5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension. 6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG]. 7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter. 8. Use the crop marks. 9. Adjust the belt tension. 6-5 Symptom 5 : Cut is Shifted When Using Crop Marks Possible Causes 1. Crop-cut adjustment is not correctly done. 2. Crop mark sensor adjustment is not correctly done. Actions 1. Perform [ADJUST BI-DIR] in the User menu. 2. Perform [CROP-CUT ADJ.] in the User menu. 3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu. 6-6 6-8 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS) NO CHECKING POINT Blade Holder is fixed loose ACTION Fix the Blade Holder tightly. 2 Blade-offset setting is not correct Set the blade-offset correctly. 3 Cutting force is not correct Tool pressure adjustment 4 Middle Pinch Rollers are Use the Middle Pinch not used Rollers. 5 Blade tip is worn out Replace the Blade 6 Blade Holder tip is caught by the media Don't use the Blade Holder tip 7 Bearing inside Blade Holder doesn't rotate smoothly Replace the Blade Holder 8 Scratch in Cutter Protection Replace the Cutter Protection 9 Tool height is not correct Adjust the tool height [4-12 TOOL HEIGHT ADJUSTMENT] 10 Tool doesn't move up/down smoothly Replace the Tool Carriage [3-4 TOOL CARRIAGE REPLACEMENT] 11 Tool Carriage is loose Replace the Tool Carriage [3-4 TOOL CARRIAGE REPLACEMENT] 12 Holder part of Tool Carriage is loose Replace the Tool Carriage [3-4 TOOL CARRIAGE REPLACEMENT] 1 13 Backlash of Motor Gear Adjust Backlash 14 Belt Tension is not correct Belt Tension Ajustment 15 Solenoid IC on Servo Board is damaged Replace IC23 on the Servo Board REFERENCE OUTLINE [4-13 TOOL PRESSURE ADJUSTMENT] When using only left and right pinch rollers, middle part of the media won't follow both edges when the media is fed and this may affect the cutting quality. Depending on the surface condition or the types of media, Blade Holder tip gets caught by the vinyl and it results in stitch cut. When there is a backlash at the Scan motor or Feed motor, Tool Carriage and Grit Roller will be driven unstable and results in symptoms such as mismatched start and end points. When the driver IC that drives solenoid is damaged, rarely abnormal tool pressure is given. In this case, the blade hits the bed and jumps when it goes down and it results in stitch cutting. 6-9 MEDIA SKEW NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Media Flanges are not fixed by the stoppers Fix the Flanges with the User's Manual stopper Media Flanges are fixed with the stoppers. If they are not fixed, Media roll shifts left and right while it is fed and it may result in media skew. 2 Flanges are not set correctly to the Media Set the Media Flanges again User's Manual When the flanges are not fully put in the media tube, Media is fed tilted and it may result in Media shifting. 3 Media is not set straight Setup Media again to the machine User's Manual The most effective measure against Media shifting is to set Media straight to the machine. Especially on lengthy printing, small tilt of Media setup results in big Media shifting while printing. 4 Grit Roller is dirty 5 Pinch Roller is worn out Replace the Pinch Roller 6 Grit Roller is loose When dust such as pieces of vinyl is stuck to the Grit Roller, ability to hold Media decreases and it results in Media shifting. Use a brush to clean the Grit Roller. Clean the Grit Roller [3-14 PINCH ROLLER REPLACEMENT] Fix the Grit Roller 6-7 When pinch rollers wear out, ability to hold media decreases and it results in media shifting. Referential time for replacing Pinch Roller is 24 months. 6-10 MOTOR ERROR NO CHECKING POINT ACTION REFERENCE OUTLINE Remove cause of Media Jam 1 Media Jamming 2 Back tension of media is Use appropriate media too high When using hard-to-unroll or too heavy media, Motor Error occurs due to the too much load for feeding the media. 3 There is a dirt in teeth of Drive Gear Clean Drive Gear When the Drive Gear has some dirt on its teeth and cannot rotate, Motor Error occurs. 4 Broken/life of the Motor Motor replacement 5 Broken Servo Board Servo Board replacement 6 Power Supply for Motor is Replace the switching broken power supply [3-5 CARRIAGE MOTOR When the Motor is broken or reaches its life, the Motor cannot REPLACEMENT] follow the order from the CPU and it results in a Motor Error. When the Motor Driver is broken, the power supply voltage for the motor is not supplied and the motor cannot move. It results in a Motor Error. [3-9 BOARDS REPLACEMENT] When the Power Supply voltage for the Motor is not supplied, the Motor cannot move and it results in a Motor Error. ERROR DESCRIPTION SCAN MOTOR ERROR CODE : 0000 0000 Error detected at first Error detected as a result No. 0001 0004 0008 MEANING CAUSE Feed Motor Deviation Error (The order from the CPU does not match the < External factors > feedback of the Feed Motor.) 1. Media Jamming 2. Carriage is moved by hands. Feed Motor Overcurrent Error 1 3. Carriage runs into a thing/hand. (Big load is put on the motor movement 4. Media is stuck because it is caught by the paper pipe. instantaneously.) 5. Media is pulled forcedly. Feed Motor Overcurrent Error 2 6. Loaded Media is too heavy. (A little load is put on the motor movement for a long time.) < Machine factors > 0005 0001 and 0004 occurred at the same time. 0009 0001 and 0008 occurred at the same time. 0010 Scan Motor Deviation Error (The order from the CPU does not match the feedback of the Scan Motor.) 0040 0080 1. The grease lubrication of the motor gear is not enough. 2. Motor is broken/Life. 3. Servo Board is broken. 4. Tool Carriage fixation to the belt is loose. Scan Motor Overcurrent Error 1 (Big load is put on the motor movement instantaneously.) Scan Motor Overcurrent Error 2 (A little load is put on the motor movement for a long time.) 0050 0010 and 0040 occurred at the same time. 0090 0010 and 0080 occurred at the same time. 6-8 6-11 HEATER / DRYER TEMPERATURE DOES NOT GO UP NO CHECKING POINT ACTION Set up the media. REFERENCE OUTLINE 1 The media is not loaded User's Manual 2 Inappropriate Check the temperature temperature is set on the setting machine 3 Media width is too small Use a wider media When media is narrow, the air-cooling effect by the vacuum fan increases and it takes time for the heater temperature to go up. 4 Environmental temperature is low Raise the environmental User's Manual temperature In cold environment, it may take a long time or the Heater may fail to reach the preset temperature. Suggest using the machine under the environment from 20 to 32 °C. 5 The voltage of power supply is unstable Check the voltage If the voltage is unstable, the heater cannot function fully. 6 Bad contact or cut line on the cable between the Re-fix / Replace the Heater Unit and Main cable Board If the cable between the Heater unit and Main Board is broken, the Heater temperature does not rise. Check the connection of the each cable or replace it if it is broken. 7 Fuse on the power board Replace the fuse on the is broken power board The temperature of the Heater does not rise if the Fuse FS300 or FS301 on the power board is burned out. FS300 is for the print heater and FS301 for the dryer. 8 Power Board is broken The Heater does not work correctly because the signal to the Heater is not transferred correctly. User's Manual Replace the power board When the setting of print heater/dryer is off, the Heater does not operate. 6-12 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER) NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Turn off the main power and restart the printer It can be solved by restarting the printer with the main power. Try it several times. 2 Refix the cable It can be solved by refixing the network cable. Try it several times. 3 Network problem Connect them directly with a crossover cable. 4 Main board is damaged Replace the main board. 6-9 The problem may be in the network when they are connected through LAN. It can be identified whether the problem is on the printer or the network, by connecting the PC and the printer directly with a crossover cable. Main board may be damaged if the problem is not solved by the measures above. 6-13 ERROR MESSAGE NO CHECKING ACTION REFERENCE Restart the machine 1 2 OUTLINE Restart the machine and see if the same error occurs again. service call Refer to [6-14 SERVICE [6-14 SERVICE CALL] CALL] Restart the machine Restart the machine and see if the same error occurs again. Upgrade the firmware to the latest version Check the revision record of the firmware version and upgrade it if the error has been solved in the firmware. Internal Error 6-14 SERVICE CALL CODE 0002 0004 CONTENTS Disorder of communication with Sub CPU This occurs when the Sub CPU is not detected after turning on the machine CAUSE Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. Sub CPU SRAM error An error occurs while downloading a program for sub CPU. SRAM is broken. Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal. An error occurs when trying to connect with sub CPU. A noise on a signal while sending a command. Sub CPU was reset to default. Tried to communicate when Sub CPU was reset to default. 0005 0006 Servo Board does not work correctly. Sub CPU does not work correctly. There is a bad connection between Main Board and Servo Board. A noise on a signal while sending a command. Sub CPU was reset while sending a command. There is a problem with synchronizing serial Servo Board does not work correctly. Sub CPU does not work correctly. communication to Sub CPU. There is a bad connection between Main Board and Servo Board. A noise on a signal. An error occurs while sending a command. 0007 0008 0010 0101 0102 0103 Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check the firmware is installed into Network I/F. Main Board replacement Complete Limit Position Initialize correctly. Network I/F Initialize has not been completed. Limit Position Initialize in the Service Mode has not been done. Network I/F does not work correctly. Firmware for Network I/F is not installed. Limit Position Initialize has not been done. Limit Position Initialize is ended before it is completed. Even though the machine carries out the regular movement, the output of Head Lock Sensor does not reach the expected value. Even though the machine carries out the regular movement, the output of Limit Sensor does not reach the expected value. Tool Carriage Connection Error Head Lock Sensor does not work correctly or Head Lock Sensor replacement is broken. Check the mechanical backlash or loose with the scan axis related parts. Limit Sensor does not work correctly or is Limit Sensor replacement broken. Check the mechanical backlash or loose with the scan axis related parts. Check the mechanical Backlash or loose with the Tool Fault of Tool Carriage Connection Carriage part. Loose of Connection Part Connection Part Replacement Fault of the Limit Position Initialize value Limit Position Initialize Limit Sensor does not work correctly or is broken. Check the mechanical Backlash or loose with the Tool Fault of Tool Carriage Connection Carriage part. Loose of Connection Part Connection Part Replacement Fault of the Limit Position Initialize value Limit Position Initialize Limit Sensor does not work correctly or is broken. Carry out Linear Encoder Setup in service menu. Linear Encoder Setup has not been done. Linear Encoder Setup is ended before it is completed. 0105 Machine fails to disconnect the Tool Carriage from the Head Carriage. 0106 Linear Encoder Setup has not been done. 0107 ACTION Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Servo Board replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement Check cable connection between Main Board and Servo Board. Check the other cable connections of Servo Board. Servo Board replacement Main Board replacement Flexible cable replacement 6-10 CODE 0109 0110 0111 0112 0130 0135 0140 0145 CONTENTS Even though the machine carries out the regular movement, the output of the Wiper Sensor does not reach the expected value. CAUSE Wiper Motor error Defect of Wiper Unit Defect of Wiper Sensor Cut-line or short-circuit of cable and Flexible cable Read error of Linear Encoder. Input value from Linear Encoder is not changed by the Linear Encoder origin setup. Read error of Encoder on Scan Motor side. When Motor stops during printing, expected Belt is not fixed to Head Carriage firmly. movement is not completed on some head. This error occurs when the machine Crop-Cut Adjustment in the Service menu performs the Auto Crop Mark Detection has not been performed. Communication error with Cartridge IC driver Cartridge IC driver is broken. Cartridge IC driver cable has short circuited or cut-line. There is a problem with Thermistor for Print Thermistor cable has short circuited or cutline. Heater Thermistor has a problem. Print Heater temperature has reached 60°C Print Heater cable connection has a problem. Thermostat has a problem. and above Thermistor has a problem. There is a problem with Thermistor for dryer Thermistor cable has short circuited or cutline. Thermistor has a problem. Dryer cable connection has a problem. Dryer temperature has reached 80°C and Thermostat has a problem. above Thermistor has a problem. 6-11 ACTION Wiper Motor Replacement Wiper Unit Replacement Wiper Sensor Replacement Cable and Flexible cable Replacement Confirm whether Encoder Scale is between the slit of Encoder Module in a whole width of the machine. Check cable connection between Linear Encoder Board and Main Board. Confirm connection between Belt and Carriage. Linear Encoder replacement Scan Motor replacement Main Board replacement Carry out Crop-Cut Adjustment in service menu. Ink cartridge IC sensor replacement Check cable connection around Thermistor. Thermistor replacement Check Print Heater Check Thermostat Check Thermistor Check cable connection around Thermistor Thermistor replacement Check Dryer Check Thermostat Check Thermistor 7 Service Activities 7-1 INSTALLATION CHECK LIST VP-540/300 INSTALLATION CHECK LIST Date : User Name : Serial Number : Checking for Installing Place There is a space necessary for installing the machine as follows. 2400 mm (8 ft.) 7 650mm (2.17 ft.) VP-540: 3300mm (11ft.) VP-300: 2700mm (9 ft.) Install the machine in a location that is level, stable, and able to bear the weight of the machine. The total weight of the machine may reach 160 kg (353 lb.) or more (120 kg (265 lb.) or more for the 30-inch model). Installation in an unsuitable location may cause a major accident, including tipover, fall, or collapse. Never install out of doors or in any location where exposure to water or high humidity may occur. Current leakage may cause electrical shock, electrocution, or combustion and fire. Never install close to any flammable object or in a gas-filled location. It causes a risk of combustion or explosion. Install in a clean, brightly lit location. Conduct operations in a clean, brightly lit location. Working in a location that is dark or cluttered may lead to an accident, such as becoming caught in the machine as the result of an inadvertent stumble. Position so that the power plug is within immediate reach at all times. This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet. Ensure adequate ventilation for the work area. Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes. 7-1 Unpacking Manual etc. CD-ROM etc. 7 7-2 Checking the Accessories Power cord: 1 Arm (right): 1 Stand leg: 1 Hexagonal Shafts: 2 Pipe: 1 tray: 1 Stoppers: 2 Short media clamps : 2 (left and right) wrench: 1 Ink-cartridge Arm (left): 1 Long media clamps : 2 (left and right) Casters: 2 Bolts : 26 Media flanges: 2 * Installed on the machine Blade: 1 Middle pinch rollers: 5 (VP-540) Blade holder: 1 Pin:1 Replacement blade for separating knife: 1 2 (VP-300) * Installed on the machine Drain bottles: 2 SOL INK cleaning Software RIP: 1 User’s Manual: 1 cartridges: 2 Cleaning kit Setup Guide: 1 Cleaning sticks: 10 7-3 Tweezers: 1 Replacement wipers: 2 7 Installation and Preparation Set up following items in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings]. Assemble the Stand Attach the Shafts Install the Drain Bottle Revised 1 !! IMPORTANT !! Be careful not to pinch the drain tube. Drain Tube NG) OK) OK) Drain Bottle Drain Bottle Drain Bottle VP-540 : ZV71196 and below VP-300 : ZV70554 and below 7 Drain Tube Cable tie VP-540 : ZV71197 and above VP-300 : ZV70555 and above Attach the Ink-cartridge Tray Remove the Packing Materials Connect the Cables Install the Ink Cartridges !! IMPORTANT !! Shake the Ink Cartridge a few times gently before installing to the machine. Install the Blade Make the Network Settings IP address of PC IP address of VP-540/300 Revised 1 Upgrading the Firmware Upgrade the firmware to the latest version. Revised 5 Setting Date and Time Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time. SERVICE MENU SUB MENU SUB MENU CLOCK CLOCK DATE DATE 05/09/10 [Year/Month/Day] CLOCK TIME 7-4 TIME 01:01:59 DATE 05/09/10 [Year/Month/Day] TIME 01:01:59 Installing Roland Versaworks Install Roland VersaWorks in reference to the Quick Start Guide. System requirements for installing the software Operating system : Windows XP Professional Service Pack 1 or later, or Windows 2000 Service Pack 4 or later CPU : Pentium 4 2.0 GHz or faster Memory (RAM) : 512MB and above (1GB or more recommended) Monitor : High-resolution SXGA (1,280 x 1,024 pixels) or better display recommended Free hard-disk space required as a working space : 40 GB or more recommended Hard-disk file system : NTFS format Make the setting for Roland@NET Select the check box [Download Updates Automatically and Notify] if the customer accepts it. Power-saving setting on PC Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being output. Basic Operation Explain following items in reference to the User's Manual. Switching the power on and off Main power switch Keep the Loading Lever turned up while not using the machine. Sub power switch !! IMPORTANT !! Leave the main power on at all times. Maintenance operation is automatically carried out every 24 hours while the machine is not in use. Use the sub power switch for the daily powering on and off. 7-5 7 Loading and cutting off media For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the left and right pinch rollers. !! IMPORTANT !! Performing a sheet cut when the long media clamps are installed causes interference with the separating knife, which may result in malfunction or damage to the machine. When you use the long media clamps, set the [MEDIA CLAMP] menu item to [LONG] to disable the sheet cut. Settings for the Media Heating System !! IMPORTANT !! Do not set the print heater temperature too high. If the ink dries too fast, the diameter of the ink dots land on the media cannot expand enough and it may result in bandings. Starting printing or cutting - Pausing and canceling a printing or cutting - Setting a starting position of printing or cutting (Base posint setting) 7 Printing test and cleanings - Test print - Normal cleaning - Medium cleaning - Powerful cleaning Large amount of ink is consumed for the Powerful cleaning. Checking for remaining Ink - Explain the [EMPTY MODE]. !! IMPORTANT !! The remaining ink amount shown on the machine and RIP is only an approximate guide, which may differ somewhat from the actual amount remaining. Installation & Handling of the ink cartridges !! IMPORTANT !! - Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge. - Be sure to replace with an item of identical type. Never mix items of different types. - Never leave the machine with any ink cartridge removed. The print heads may become clogged. - Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause of missing dots. - When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform lengthy printing, check the amount of ink remaining in the ink cartridges. - Never store ink at any locations where high temperature may occur or exposed to open flame. Performing a cutting - Test Cut - [CUTTING PRIOR] menu - Adjusting the cutting conditions (Blade Force, Cutting Speed, Blade Offset, Tool-up Speed) 7-6 Job outputting from Roland VersaWorks Explain each procedure as follows on a job outputting from Roland VersaWorks. Printing Cutting !! IMPORTANT !! Never use the Media Clamps during cutting. Printing and cutting During a print & cut, the cap of the cutter holder may scratch and damage the printed surface. Turn the cap of the blade holder to adjust the amount of blade extension or use the Dry Time setting on RIP as necessary. Printing and cutting using Crop Marks (Refer to the User's Manual[4-9 Performing Printing and Cutting Separately]) - Automatic alignment with Crop Marks - Manual alignment with Crop Marks When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media stretch/shrinkage can be avoided. Adding Media Profiles Explain the procedure of adding Media Profiles of third-party media. Downloading Media Profiles from the website. Adding Media Profiles to Roland VersaWorks. 7-7 7 Functions for optimizing printing and cutting Explain the following items referring to the User's Manual. Optimizing printing to match Media thickness - Head height (VP-540 only) - Bi-direction adjustment - Feed calibration !! IMPORTANT !! - These adjustments are required for each Media individually. - If you are setting Feed Calibration on your machine, check in advance that [Use Printer Settings] is set on Roland VersaWorks. 7 Optimizing printing and cutting to match Media thickness - Bi-direction adjustment - Print/Cut position adjustment !! IMPORTANT !! - These adjustments are required for each media and also when the head height is changed. - Make sure to perform Bi-direction adjustment before Print/Cut position adjustment. Correcting misalignment for printing and cutting when using Crop Marks - Bi-direction adjustment - Crop-Cut adjustment !! IMPORTANT !! - These adjustments are required when printing and cutting using Crop marks are not aligned. - Make sure to perform Bi-direction adjustment before Crop-Cut adjustment. [AUTO ENV.MATCH] function !! IMPORTANT !! This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder Scale. Make sure to set it to [ENABLE] at all times. 7-8 Calibration for cutting !! IMPORTANT !! During Print & Cut, [CALIBRATION] in the [CUTTING MENU] is to be set to [0]. It may cause a misalignment of printing and cutting. This calibration is to be used only when performing cutting only. Preset function All menu items listed below can be saved in Presets. It is useful to have saved settings that are different by media. - Temperature setting of Heater/Dryer - [EDGE DETECTION] - [SCAN INTERVAL] - [VACUUM POWER] - [FULL WIDTH S] - [FEED FOR DRY] - [CALIBRATION] (in the [CUTTING MENU]) - Cutting conditions - [ADJUST BI-DIR] - [CALIBRATION] (for printing) - [PRINT-CUT ADJ.] - [CROP-CUT ADJ.] - [PREHEATING] 7 Maintenance Explain the following items referring to the User's Manual. Disposing of discharged ink [CHECK DRAIN BOTTLE] message appears when a certain amount of discharged fluid collects in the bottle. !! IMPORTANT !! - When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] > [MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message appears at the inappropriate timing. - Never place discarded fluid in the location close to fire. - To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can or polyethylene tank, and cap it tightly. - Dispose of discharged fluid properly, in accordance with your local laws. 7-9 Cleaning the parts other than the print heads - Pinch Rollers - Grit Rollers - Platen !! IMPORTANT !! Never use gasoline, alcohol, thinner, or any other flammable materials. Cleaning using the cleaning kit !! IMPORTANT !! This is very important work for maintaining the heads in good condition and must be done periodically. Replacing the wipers Replacing the blade Replacing the separating knife 7 Explain the following items referring to the Setup Guide. Temperature and humidity Specified temperature and humidity must be maintained even while not in use. When the temperature is too high, the alteration of ink may damage the machine. And, when it is too low, frozen ink may damage the print heads. While in use: Temperature 20 to 32 C , Humidity 35 to 80% (Non-condensing) While not in use: Temperature 5 to 40 C , Humidity 20 to 80% (Non-condensing) When not in use for a prolonged period Transporting the unit When transporting the unit, head cleaning is required and you need 2 cleaning cartridges for it. !! IMPORTANT !! Fill ink within one week after transporting. If the machine is left without ink, the nozzles on the heads may get clogged. Others Explain to refer to the User's Manual when a error message is displayed. And also explain to switch off and on the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally solves the problem just by restarting. Explain the procedure of capping the print heads referring to the User's Manual [5-5 The Print Heads Stopped Moving]. When the print carriage does not return to the standby position, capping needs to be done manually by user. 7-10 Consumable Parts and Replacement Cycle Parts Name Replacement Cycle Printing Head 6 billion shots / nozzle (6,000,000 kshots) * Damper needs to be replaced together with the Head replacement. Wiper 6 months, Wiping 3000 times or Rubbing 100 times Carriage Motor 1500 hours Cap Top 6 months Ink Tube 3000 hours Sponge for Wiper 12 months Lithium Battery 24 months Cutter Protection Replace it depending on the degree of scratches on it. Pinch Roller Replace it depending on the degree of wear of its rubber part. 7-11 7 7-2 Maintenance Check List VP-540/300 Maintenance Check List Date : User : Serial Number : Check Items Operation Points Check Interview the customer Ask the customer if there is something that he/she is concerned about. Done Output / Get report before maintenance Get report with [Get Report] of the Peck, or print [ALL] Report in the Service menu. Done If large amount of ink is discharged in the drain bottle, dispose of it and give an explanation to the customer. Make sure to reset the dischargedink count. Good Check drain bottle Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version. OK Determine if they should be replaced based on the SHOT COUNT in the History Report, the test print result and the customer's interview. Replacement Cycle : 6 billion shots/Nozzle Good Perform a manual cleaning by using cleaning sticks and cleaning liquid. Cleaning Done Head Output the test patterns for BIAS, VERTICAL, HORIZONTAL and BIDIR. DEFAULT to check the error, and perform adjustment if necessary. 7 Check Mechanical Parts Reset Replacement Done Reset Good Adjustment Determine if it should be replaced based on MOTOR ERROR and MOTOR HOURS S in the History Report, the motor sound heard while printing the report and the customer's interview. Put some grease (FLOIL G902) on the gear if you replace the motor. Replacement Cycle : 1,500 hours Good Cleaning Done Cleaning Wiper Determine if it should be replaced based on the deformation or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months, Wiping count 3,000 times or Rubbing count 100 times. Cap Top Determine if it should be replaced based on the performance of the cleaning or the time period from the last replacement. If replacement is unnecessary, clean them manually using the Roland cleaning stick and cleaning liquid. Replacement Cycle : 6 months Sponge for Wiper Determine if it should be replaced based on its appearance or the time period from the last replacement. Replacement Cycle : 12 months Replacement Done Wiper Scraper Clean it manually using the Roland cleaning stick and cleaning liquid. Replace it as necessary. Cleaning Done Replacement Done Lithium Battery Replacement Cycle : 24 months Carriage Belt Check if the carriage belt doesn't touch the the flanges of the drive pulley and idle pulley when the head carriage moves in the full width. Adjust the belt position, if necessary. Carriage Motor Check Consumable Parts Disposed Replacement Done Reset Replacement Done Good Cleaning Done Replacement Done Good Good Replacement Done Good Adjustment Done Check the belt tension and adjust it if necessary. Good Pinch Roller Check if it is not worn out, it does not have dirt on it and it rotates smoothly. Good Grit Roller Remove foreign substances stuck on it by using a brush. Done Cutter Protection Replace it depending on degree of scratches on it. Replacement Done Good Replacement Done Check printing Check that there is no problem with the printing operation and printing result. Done Check cutting Check that there is no problem with the cutting operation and cutting result. Done Output / Get report after maintenance Get report with [Get Report] of the Peck, or print [ALL] Report in the Service menu. Done 7-12 Adjustment Done 7-3 Specifications Main unit specification VP-540 Printing technology Media Width Thickness Roll outer diameter Roll weight Core diameter Printing/cutting width (*1) Ink cartridges Types Colors Printing resolution (dots per inch) Cutting speed Blade force Cutting blade Type Blade offset Software resolution (when cutting) Distance accuracy (when printing) (*2) (*3) Distance accuracy (when cutting) (*3) Repeatability (when cutting) (*3) (*4) Alignment accuracy for printing and cutting (*3) (*5) Alignment accuracy for printing and cutting when reloading media (*3) (*6) Media heating system (*7) Connectivity Power-saving function Power requirements Power consumption During operation Sleep mode Acoustic noise level During operation During standby Dimensions (with stand) (*8) Weight (with stand) Environmental Power on (*9) Power off Accessories VP-300 Piezoelectric inkjet 210 to 1,371 mm (8.3 to 54 in.) 182 to 762 mm (7.2 to 30 in.) Maximum 1.0 mm (39 mil) with liner, for printing Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for cutting Maximum 180 mm (7 in.) Maximum 20 kg (44 lb.) Maximum 30 kg (66 lb.) 50.8 mm (2 in.) or 76.2 mm (3 in.) Maximum 736 mm (29 in.) Maximum 1,346 mm (53 in.) 220-cc cartridge / 440-cc cartridge Four colors (cyan, magenta, yellow, and black) Maximum 1,440 dpi 10 to 300 mm/s 30 to 200 gf Roland CAMM-1 series compatible 0 to 1.5 mm (0 to 0.059 in) 0.025 mm/step Error of less than 0.3% of distance traveled, or 0.3 mm, whichever is greater Error of less than 0.4% of distance traveled, or 0.3 mm, whichever is greater When distance correction has been performed (when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made): Error of less than 0.2% of distance traveled, or 0.1 mm, whichever is greater 0.1 mm or less 0.5 mm or less Error of less than 0.5% of distance traveled, or 3 mm, whichever is greater Print heater, setting range for the preset temperature: 30 to 45 C (86 to 112 F) Dryer, setting range for the preset temperature: 30 to 50 C (86 to 122 F) Ethernet (10BASE-T/100BASE-TX, automatic switching) Automatic sleep feature AC 100 to 120 V 10%, 8.3 A, 50/60 Hz or AC 100 to 120 V 10%, 5.8 A, 50/60 Hz or AC 220 to 240 V 10%, 4.3 A, 50/60 Hz AC 220 to 240 V 10%, 3.0 A, 50/60 Hz Approx. 1,110 W Approx. 780 W Approx. 34 W Approx. 33W 64 dB (A) or less (according to ISO 7779) 64 dB (A) or less (according to ISO 7779) 40 dB (A) or less (according to ISO 7779) 40 dB (A) or less (according to ISO 7779) 2,310 (W) x 740 (D) x 1,125 (H) mm 1,700 (W) x 740 (D) x 1,125 (H) mm (90.9 (W) x 29.1 (D) x 44.3 (H) in.) (66.9 (W) x 29.1 (D) x 44.3 (H) in.) 109 kg (240 lb.) 87.5 kg (193 lb.) Temperature: 15 to 32 C (59 to 90 F) (20 C [68 F] or more recommended), humidity: 35 to 80%RH (non-condensing) Temperature: 5 to 40 C (41 to 104 F), humidity: 20 to 80%RH (non-condensing) Exclusive stands, power cord, blade, blade holder, media clamps, media flanges, replacement blade for separating knife, cleaning kit, software RIP, User's Manual, etc. *1 The length of printing or cutting is subject to the limitations of the program. *2 With Roland PET film, print travel: 1 m Temperature: 25 C (77 F), humidity: 50% 7-13 7 *3 Not assured when the print heater or dryer is used. *4 The following conditions must be met: Media type: Media specified by Roland DG Corp. Roll media must be loaded on the shaft. [PREFEED] menu item must be set to "ENABLE." Side margins: 25 mm or more for both the left and right margins Front margin: 35 mm or more Excluding expansion/contraction of the media Range for assured repetition accuracy 54-inch model For media with a width exceeding 610 mm: Length 4,000 mm For media with a width of 610 mm or less: Length 8,000 mm 30-inch model Length 3,000 mm *5 Provided that media length is under 3,000 mm Temperature: 25 C (77 F) Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media. *6 Media type : Roland PET film Data size: 1,000 mm in the media-feed direction, 1,346 mm (54-inch model) or 736 mm (30-inch model) in the carriage-movement direction No lamination Automatic detection of crop marks at 4 points when media is reloaded. During cutting, [PREFEED] menu item must be set to "ENABLE." Temperature: 25 C (77 F) Excludes the effects of slanted movement and of expansion and contraction of the media. 7 *7 Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment. Depending on the ambient temperature and media width, the preset temperature may fail to be reached. *8 Depth when the included ink-cartridge tray is installed is 1,000 mm. *9 Operating environment Humidity (%) (no condensation) 80 55 35 0 Use in an operating environment with this range. 15 20 27 32 C ( F) (59) (68) (80.6) (89.6) Temperature 7-14