Submittal
Caterpillar Switchgear
EMCP4.4 MASTER
CONTROL PANEL
Caterpillar Switchgear Submittal
Caterpillar Switchgear Submittal
TABLE OF CONTENTS
TAB 1 – Project Introduction



Project Profile
Caterpillar Warranty
Caterpillar Sample EMCP 4.4 MCP Touchscreens
TAB 2 – Bill of Materials

EMCP 4.4 MCP (EGP)
TAB 3 – Manufacturer Data Sheets

Manufacturer Data Sheets Table of Contents
TAB 4 – EMCP 4.4 MCP Manuals


Caterpillar EMCP 4.4 MCP Operation Manual
Caterpillar EMCP 4.4 MCP Data Table Interface Manual
TAB 5 – Engineering Drawings

Information Drawing Set
o TS2-G
Table of Contents
o G01
Abbreviation Legend
o G02
General Notes, Front and Side Elevation View
o G03
Automation Communications Plan
o G04
Control Conduit Schedule
o G05
Sequence of Operations
o F01
Field Interconnects-Generator
o F02
Field Interconnects-Utility/Load Shed

Submittal Drawing Set
o TS2-W
Table of Contents
o S01
Communication
o W01
DC Power
o W02
Controls
o A01
Door Assembly
o A02
Enclosure Cutout Details
o A03
Subpan Layout
o A04
Door Nameplates and Labels
o A05
Device Labels
o A06
Nameplates and Lables
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PROJECT INTRODUCTION
This Page Intentionally Blank
PROJECT PROFILE
PRODUCT TYPE
EMCP 4.4 MCP - EGP
WARRANTY
STANDARD 2 YEAR
This Page Intentionally Blank
Effective with sales to the first user on or after August 1, 2018
CATERPILLAR LIMITED WARRANTY
Industrial, Petroleum, Locomotive, and Agriculture Engine Products and Electric Power
Generation Products
Worldwide
Caterpillar Inc. or any of its subsidiaries (“Caterpillar”) warrants new and
remanufactured engines and new and rebuild electric power generation
products sold by it (including any products of other manufacturers
packaged and sold by Caterpillar), to be free from defects in material
and workmanship.
This warranty does not apply engines sold for use in on-highway vehicle or
marine applications; engines in machines manufactured by or for Caterpillar;
C175, 3500 and 3600 series engines used in locomotive applications; 3000
Family engines, C0.5 through C4.4 and ACERT™ (C6.6, C7, C7.1, C9,
C9.3, C11, C13, C15, C18, C27, and C32) engines used in industrial, mobile
agriculture and locomotive applications; or Cat® batteries; or Electric Power
Generation Products manufactured or assembled in India. These products
are covered by other Caterpillar warranties.
This warranty is subject to the following:
Warranty Period
•
•
•
•
•
For industrial engines, engines in a petroleum applications
or Petroleum Power Systems (excluding petroleum fire
pump application), or engines in a Locomotive application, or
Uninterruptible Power Supply (UPS) systems, the warranty period
is 12 months after date of delivery to the first user.
For engines used in petroleum fire pump and mobile agriculture
applications the warranty period is 24 months after date of delivery
to the first user.
For controls only (EPIC), configurable and custom switchgear
products, and automatic transfer switch products, the warranty
period is 24 months after date of delivery to the first user.
Caterpillar Responsibilities
•
Premium or overtime labor costs.
If a defect in material or workmanship is found during the warranty
period, Caterpillar will, during normal working hours and at a place of
business of a Cat dealer or other source approved by Caterpillar:
•
Parts shipping charges in excess of those that are usual and
customary.
•
Provide (at Caterpillar’s choice) new, Remanufactured, or
Caterpillar approved repaired parts or assembled components
needed to correct the defect.
Note: New, remanufactured, or Caterpillar approved repaired parts or
assembled components provided under the terms of this warranty
are warranted for the remainder of the warranty period applicable
to the product in which installed as if such parts were original
components of that product. Items replaced under this warranty
become the property of Caterpillar.
•
Replace lubricating oil, filters, coolant, and other service items
made unusable by the defect.
•
Provide reasonable and customary labor needed to correct
the defect, including labor to disconnect the product from and
reconnect the product to its attached equipment, mounting, and
support systems, if required.
For new 3114, 3116, and 3126 engines and, new and Caterpillar rebuild
electric power generation products (which includes the following: any
new products of other manufacturers packaged and sold by Caterpillar)
•
Provide travel labor, up to four hours round trip, if in the opinion
of Caterpillar, the product cannot reasonably be transported to
a place of business of a Cat dealer or other source approved by
Caterpillar (travel labor in excess of four hours round trip, and any
meals, mileage, lodging, etc. is the user’s responsibility).
For new CG132, CG170 and CG260 series power generation
products the warranty period is 24 months after date of delivery
to first user, but not to exceed 36 months from shipment from the
Caterpillar place of manufacture.
For all other products:
For electric power generation products other than CG132, CG170
and CG260 series in prime or continuous applications the warranty
period is 12 months. For standby applications the warranty period
is 24 months/1000 hours. For emergency standby applications the
warranty period is 24 months/400 hours. All terms begin after date
of delivery to the first user.
User Responsibilities
•
Provide reasonable travel expenses for authorized mechanics,
including meals, mileage, and lodging, when Caterpillar chooses
to make the repair on-site.
The user is responsible for:
•
Providing proof of the delivery date to the first user.
•
For Caterpillar rebuild electric power generation products the
warranty period is 12 months, but not to exceed 24 months
from shipment of rebuilt electric power generation product from
Caterpillar.
•
Labor costs, except as stated under “Caterpillar Responsibilities,”
including costs beyond those required to disconnect the product
from and reconnect the product to its attached equipment,
mounting, and support systems.
•
For all other applications the warranty period is 12 months after
date of delivery to the first user.
•
Travel or transporting costs, except as stated under “Caterpillar
Responsibilities.”
SELF5731
•
Local taxes, if applicable.
•
Costs to investigate complaints, unless the problem is caused by a
defect in Caterpillar material or workmanship.
•
Giving timely notice of a warrantable failure and promptly making
the product available for repair.
•
Performance of the required maintenance (including use of proper
fuel, oil, lubricants, and coolant) and items replaced due to normal
wear and tear.
•
Allowing Caterpillar access to all electronically stored data.
Limitations
Caterpillar is not responsible for:
•
Failures resulting from any use or installation that Caterpillar
judges improper.
•
Failures resulting from attachments, accessory items, and parts
not sold or approved by Caterpillar.
•
Failures resulting from abuse, neglect, and/or improper repair.
•
Failures resulting from user’s delay in making the product available
after being notified of a potential product problem.
•
Failures resulting from unauthorized repairs or adjustments, and
unauthorized fuel setting changes.
•
Damage to parts, fixtures, housings, attachments, and accessory
items that are not part of the engine, Cat Selective Catalytic
Reduction System or electric power generation product (including
any products of other manufacturers packaged and sold by
Caterpillar).
•
Repair of components sold by Caterpillar that is warranted directly
to the user by their respective manufacturer. Depending on type of
application, certain exclusions may apply. Consult your Cat dealer
for more information.
(Continued on reverse side…)
This warranty covers every major component of the products. Claims under this warranty should be submitted to a
place of business of a Cat dealer or other source approved by Caterpillar. For further information concerning either
the location to submit claims or Caterpillar as the issuer of this warranty, write Caterpillar Inc., 100 N. E. Adams St.,
Peoria, IL USA 61629.
Caterpillar’s obligations under this Limited Warranty are subject to, and shall not apply in contravention of, the laws,
rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction,
without recourse or liability with respect to Caterpillar.
A) For products operating outside of Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the
Solomon Islands and Tahiti, the following is applicable:
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY CATERPILLAR,
EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY
TO THE USER BY ITS MANUFACTURER.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS WARRANTIES FOR NEW ENGINES, WHERE
APPLICABLE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND
SERVICES, AS SPECIFIED HEREIN.
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART
OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES IN RESPECT OF THE
MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE
OF GOODS IS EXCLUDED IN ITS ENTIRETY.
For personal or family use engines or electric power generation products, operating in the USA, its territories and
possessions, some states do not allow limitations on how long an implied warranty may last nor allow the exclusion
or limitation of incidental or consequential damages. Therefore, the previously expressed exclusion may not apply to
you. This warranty gives you specific legal rights and you may also have other rights, which vary by jurisdiction. To
find the location of the nearest Cat dealer or other authorized repair facility, call (309) 675-1000. If you have questions
concerning this warranty or its applications, call or write:
In USA and Canada: Caterpillar Inc, 100 N.E. Adams St., Peoria, IL USA 61629, Attention: Customer Service Manager,
Telephone 1 (309) 675-1000, outside the USA and Canada: Contact your Cat dealer.
B) For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the Solomon
Islands and Tahiti, the following is applicable:
THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY STATUTE AND OTHER
STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY APPLICABLE LAW CANNOT BE EXCLUDED,
RESTRICTED OR MODIFIED (“MANDATORY RIGHTS”). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS
OR IMPLIED (BY STATUTE OR OTHERWISE), ARE EXCLUDED. WITHOUT LIMITING THE FOREGOING
PROVISIONS OF THIS PARAGRAPH, WHERE A PRODUCT IS SUPPLIED FOR BUSINESS PURPOSES, THE
CONSUMER GUARANTEES UNDER THE CONSUMER GUARANTEES ACT 1993 (NZ) WILL NOT APPLY.
NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY CATERPILLAR, EXPRESS
OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS), IS APPLICABLE TO ANY ITEM CATERPILLAR
SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER.
IF THE MANDATORY RIGHTS MAKE CATERPILLAR LIABLE IN CONNECTION WITH SERVICES OR GOODS,
THEN TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, THAT LIABILITY SHALL BE LIMITED
AT CATERPILLAR’S OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR
THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN AND (b) IN THE CASE OF GOODS,
THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY OF EQUIVALENT GOODS, THE PAYMENT OF
THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS.
SELF5731
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART
OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES IN RESPECT OF THE
MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.
CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNLESS IMPOSED UNDER
MANDATORY RIGHTS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE
OF GOODS IS EXCLUDED IN ITS ENTIRETY.
C) For products supplied in Australia:
IF THE PRODUCTS TO WHICH THIS WARRANTY APPLIES ARE:
I. PRODUCTS OF A KIND ORDINARILY ACQUIRED FOR PERSONAL, DOMESTIC OR HOUSEHOLD USE
OR CONSUMPTION; OR
II. PRODUCTS THAT COST AUD 40,000 OR LESS,
WHERE THOSE PRODUCTS WERE NOT ACQUIRED FOR THE PURPOSE OF RE-SUPPLY OR FOR THE
PURPOSE OF USING THEM UP OR TRANSFORMING THEM IN THE COURSE OF PRODUCTION OR
MANUFACTURE OR IN THE COURSE OF REPAIRING OTHER GOODS OR FIXTURES, THEN THIS SECTION
C APPLIES.
THE FOLLOWING MANDATORY TEXT IS INCLUDED PURSUANT TO THE AUSTRALIAN CONSUMER LAW
AND INCLUDES REFERENCES TO RIGHTS THE USER MAY HAVE AGAINST THE DIRECT SUPPLIER OF
THE PRODUCTS: OUR GOODS COME WITH GUARANTEES THAT CANNOT BE EXCLUDED UNDER THE
AUSTRALIAN CONSUMER LAW. YOU ARE ENTITLED TO A REPLACEMENT OR REFUND FOR A MAJOR
FAILURE AND COMPENSATION FOR ANY OTHER REASONABLY FORESEEABLE LOSS OR DAMAGE. YOU
ARE ALSO ENTITLED TO HAVE THE GOODS REPAIRED OR REPLACED IF THE GOODS FAIL TO BE OF
ACCEPTABLE QUALITY AND THE FAILURE DOES NOT AMOUNT TO A MAJOR FAILURE. THE INCLUSION
OF THIS TEXT DOES NOT CONSTITUTE ANY REPRESENTATION OR ACCEPTANCE BY CATERPILLAR OF
LIABILITY TO THE USER OR ANY OTHER PERSON IN ADDITION TO THAT WHICH CATERPILLAR MAY HAVE
UNDER THE AUSTRALIAN CONSUMER LAW.
TO THE EXTENT THE PRODUCTS FALL WITHIN THIS SECTION C BUT ARE NOT OF A KIND ORDINARILY
ACQUIRED FOR PERSONAL, DOMESTIC OR HOUSEHOLD USE OR CONSUMPTION, CATERPILLAR LIMITS
ITS LIABILITY TO THE EXTENT IT IS PERMITTED TO DO SO UNDER THE AUSTRALIAN CONSUMER LAW
TO, AT ITS OPTION, THE REPAIR OR REPLACEMENT OF THE PRODUCTS, THE SUPPLY OF EQUIVALENT
PRODUCTS, OR THE PAYMENT OF THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION
OF EQUIVALENT PRODUCTS.
THE WARRANTY SET OUT IN THIS DOCUMENT IS GIVEN BY CATERPILLAR INC. OR ANY OF ITS
SUBSIDIARIES, 100 N. E. ADAMS ST, PEORIA, IL USA 61629, TELEPHONE 1 309 675 1000, THE USER IS
RESPONSIBLE FOR ALL COSTS ASSOCIATED WITH MAKING A CLAIM UNDER THE WARRANTY SET
OUT IN THIS DOCUMENT, EXCEPT AS EXPRESSLY STATED OTHERWISE IN THIS DOCUMENT, AND THE
USER IS REFERRED TO THE BALANCE OF THE DOCUMENT TERMS CONCERNING CLAIM PROCEDURES,
CATERPILLAR RESPONSIBILITIES AND USER RESPONSIBILITIES.
TO THE EXTENT PERMISSIBLE BY LAW, THE TERMS SET OUT IN THE REMAINDER OF THIS WARRANTY
DOCUMENT (INCLUDING SECTION B) CONTINUE TO APPLY TO PRODUCTS TO WHICH THIS SECTION C
APPLIES.
©2018 Caterpillar All Rights Reserved.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow" the "Power Edge" trade dress as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
CATERPILLAR SAMPLE EMCP 4.4 MCP TOUCHSCREENS
EMCP 4.4 Master Control Panel Touchscreen Interface
The EMCP 4.4 MCP control system HMI is a 15 inch, graphical, color touch screen display. It
communicates to the control system via 100MHz Ethernet, via ModBus TCP protocol. Operator and
configuration screens are contained within the HMI in non-volatile memory. System setup and system
control operations are performed through the Operator Interface touchscreen. Detailed operation of each
screen as well as system setup details are provided in the MCP Operator Manual.
CATERPILLAR SAMPLE EMCP 4.4 MCP TOUCHSCREENS
CATERPILLAR SAMPLE EMCP 4.4 MCP TOUCHSCREENS
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BILL OF MATERIALS
This Page Intentionally Blank
BILL OF MATERIALS
Part Number
Manufacturer / Part Description
Qty
CCP-1-DCC
BUSSMANN / CIR BRKR-FUSE BLOCK 1 POLE
8
CHCC1DI-48U
BUSSMANN / GLOBAL MODULAR FUSE HOLDER
3
LP-CC-5
BUSSMANN / FUSE LP-CC-5A 200kAIC
1
LP-CC-10
BUSSMANN / FUSE LP-CC-10A 200kAIC
9
10250T101-2
EATON / SW PB BLK-FLUSH 2-NO
1
M22-IVS
EATON / XDIN RAIL MOUNT SWITCH ADAPTER
1
M22-K10
EATON / CONTACT 1-NO
1
M22-WK
EATON / SWITCH 2 POS SEL SPRING RET
1
A302410LP
HOFFMAN / ENCLOSURE
1
A30P24
HOFFMAN / SUB PANEL
1
RH2B-ULDDC24V
IDEC / DPDT RELAY 24VDC IND
10
SH2B-05
IDEC / DPDT RELAY BASE
10
SC628PR
MALLORY / HORN 24VDC AND GASKET
1
BMXCPS2010
MODICON / POWER SUPPLY 24VDC ISOLATED
1
BMXDDI1602
MODICON / 16-PT 24VDC SINK INPUT
1
BMXDDO1602
MODICON / 16-PT 24VDC SINK TRANS OUTPUT
1
BMXFTB2000
MODICON / SCR REMOVABLE 20-PT TB
2
BMXNOE0100
MODICON / ETHERNET NETWORK MODULE
1
BMXP342020
MODICON / CPU
1
BMXXBP0400
MODICON / HOUSING 4-POINT
1
2832849
PHOENIX / ETHERNET SWITCH 16-PT
1
3044102
PHOENIX / TERMINAL BLOCK 10AWG
38
3046359
PHOENIX / TERMINAL BLOCK DIODE
1
CS410899C
POWEREX / DIODE 100A
8
DSPSX000
REDLION / DATA STATION PLUS
1
BILL OF MATERIALS
XCENET00
REDLION / ETHERNET EXPANSION CARD
1
HMIDT732
SCHNEIDER / MAGELIS 15" TOUCHSCREEN
1
HMIG3U
SCHNEIDER / MAGELIS PREMIUM BOX CPU
1
PK5GTA-57033
SQUARE D / EQUIPMENT GROUND BAR
1
VI-MV3-EV
VICOR / 24-24 VDC CONVERTER
1
MANUFACTURER DATA SHEETS
This Page Intentionally Blank
MANUFACTURER DATA SHEETS TABLE OF CONTENTS
Bussmann CCP-1-DCC........................................................................................................
1
Bussmann CHCC1DI-48U....................................................................................................
3
Bussmann LP-CC-5, LP-CC-10............................................................................................
4
Eaton 10250T101-2..............................................................................................................
6
Eaton M22-IVS.....................................................................................................................
7
Eaton M22-K10, M22-WK.....................................................................................................
8
Hoffman A302410LP............................................................................................................
10
Hoffman A30P24..................................................................................................................
13
Idec RH2B-ULDDC24V........................................................................................................
15
Idec SH2B-05.......................................................................................................................
17
Mallory SC628PR.................................................................................................................
18
Modicon BMXCPS2010........................................................................................................
19
Modicon BMXDDI1602.........................................................................................................
21
Modicon BMXDDO1602.......................................................................................................
25
Modicon BMXFTB2000.........................................................................................................
27
Modicon BMXNOE0100........................................................................................................
28
Modicon BMXP342020.........................................................................................................
31
Modicon BMXXBP0400........................................................................................................
34
Phoenix 2832849..................................................................................................................
35
Phoenix 3044102..................................................................................................................
38
Phoenix 3046359..................................................................................................................
46
Powerex CS410899C...........................................................................................................
51
Red Lion DSPSX000............................................................................................................
55
Red Lion XCENET00............................................................................................................
63
Schneider HMIDT732...........................................................................................................
67
Schneider HMIG3U...............................................................................................................
72
Square D PK5GTA-57033....................................................................................................
75
Vicor VI-MV3-EV...................................................................................................................
76
BUSSMANN PART # CCP-1-DCC
the Protection
in
the Space
of Equivalent Circuit Breakers
Cooper Bussmann®
Compact Circuit Protector (CCP)
Smaller.
• At 1/3 the space required by a molded case circuit
breaker and 2/3 the space required by a traditional
fusible switch, the CCP saves space in your panel.
Simpler.
• Open fuse indication can be provided both locally and
remotely for faster troubleshooting and reduced
downtime.
• DIN rail mount for quick installation that requires
no tools.
• Lockout/tagout capability promotes safe workplace
practices.
• Positive visible circuit isolation via the disconnect
switch is easy to see.
• Finger-safe construction helps prevent contact with
live components.
Now
Up To
100A!
Better.
• 200kA Short-Circuit Current Rating (SCCR) with
Low-Peak® CUBEFuse® and Class CC fuses provides
high assembly SCCR and reduced personal protective
equipment (PPE) requirements.
• More fuse options: Class CC, Class J performance
Low-Peak CUBEFuse, Midget and IEC 10x38
aM and gG/gL.
• Full voltage rating up to 600Vac allows installation
flexibility versus slash-rated devices at 480/277Vac.
• Global standards ensure the CCP can perform in
panels installed across all markets around the world.
• Optional wired remote open fuse indication can be utilized
to signal a PLC and open a contactor to de-energize all
phases, if required.
• Horsepower rated for protecting motor circuits with
CUBEFuse and Class CC units.
• UL 98 disconnect rated for protection of branch circuits
with Low-Peak CUBEFuse and Class CC fuses.
1
Class CC Version
CUBEFuse® Version
BUSSMANN PART # CCP-1-DCC
Specifications for CC, Midget and 10x38 Versions
Construction: RoHS compliant,
IP20 compliant with 10AWG or larger wire
Wire Range: 18-6AWG single or dual rated, solid or
stranded, 4AWG single, 75ºC Cu only
Torque Rating: 18-10AWG 20Lb-In
8-4AWG 35Lb-In
Poles: 1-, 2- and 3-pole: AC Version
1-pole: DC Version
Operating Temperature: -20ºC to 75ºC
Flammability Rating: UL 94V0
Padlockable: YES
Local Indication: YES
Mounting: DIN Rail
Agency Information:
UL Class CC fuse version
• UL 98 Listed, File E302370, Guide WHTY
• cULus to CSA Standard 22.2 No. 4-04, File 302370,
Guide WHTY7
• CE Compliant
UL Midget fuse version
• UL 508 Listed
• cULus Certified 22.2 No. 14-05
• CE Compliant
10X38 IEC Class aM and gG/gL fuse version
• IEC 60947-3 AC23A
• IEC 60947-3 DC23A
• CE Compliant
1-pole Class 80Vdc CCP
1-, 2-, and 3-pole Class CC and Midget CCP
Technical Ratings
Catalog
Number
Amp
Poles Rating
Voltage
Rating
Fuse
Type
Max. Fuse Ampacity
SCCR
CCP-1-30CC
1
30
600Vac
Class CC
30A
200kA
CCP-2-30CC
2
30
600Vac
Class CC
30A
200kA
CCP-3-30CC
3
30
600Vac
Class CC
30A
200kA
CCP-1-30M
1
30
240Vac* UL
UL Midget
30A
10kA*
400Vac* IEC
10x38 IEC
32A aM, 25A gG
120kA*
240Vac* UL
UL Midget
30A
10kA*
400Vac* IEC
10x38 IEC
32A aM, 25A gG
120kA*
240Vac* UL
UL Midget
30A
10kA*
400Vac* IEC
10x38 IEC
Class CC
(DC rated)
32A aM, 25A gG
120kA*
30A
20kA*
UL Midget
30A
10x38 IEC
32A aM, 25A gG
CCP-2-30M
CCP-3-30M
2
3
30
30
CCP-1-DCC
1
30
80Vdc*
CCP-1-DCM
1
30
80Vdc*
10kA*
Agency
Approvals
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
0.5Hp@120V
UL 98 Listed
cULus 22.2 No. 4-04
3Hp@240V
5Hp@480V
7.5Hp@600V
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 AC23A
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 AC23A
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 AC23A
UL 98 Listed
CSA 22.2 No. 4-04
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 DC23A
Hp Ratings
2.0Hp@240V
—
—
—
—
—
*Rating may be lower depending on installed fuse. Refer to fuse data sheet.
Recommended UL Fuse Types
Class CC
LP-CC
KTK-R
FNQ-R
AC Voltage
Midget
KTK
FNM
FNQ
BAN
BAF
Class CC
LP-CC
DC Voltage
Midget
KLM
DCM
2
Recommended IEC Fuse Types
10x38 IEC
Part Number
IEC
Family
Class
C10G
gG/gL
C10M
aM
BUSSMANN PART # CHCC1DI-48U
Modular Fuse Holder Specifications and Selection Guide
™
Features and Benefits
Colour
coded for simple visual identification: yellow for PV
(1000Vdc), red for IEC (690Vac) and black for UL (600Vac/dc)
applications.
CHPV Models, with 1000Vdc rating for use with solar gPV
fuse links, are suitable for photovoltaic applications of any
size.
Tested to a wide range of standards: IEC, cULus, CSA, CCC
and UR, allowing for use across global applications.
World class footprint - smaller than any other Modular Fuse
Holder, reducing installation space required
Toolless DIN-Rail mounting, improves ease of use and
reduces installation time and costs.
Rated for use with 75ºC or 90ºC wire, fine stranded wire,
spade terminals and with comb-bus bars. Use any higher
temperature rated wire with appropriate derating.
Specifications
Agency Information: IEC 60269-1 and 60269-2, UL File E14853, Guide IZLT Listed, IZLT2 Recognised,
CSA File 47235, CHPV and CHM - Class 6225-30, CHCC - Class 6225-01, CCC
Rated Voltage and Rated Current:
See table below
Terminal Size:
1 to 25mm2 (#18 to #4 AWG)
Torque Ratings:
2.5 N•m maximum IEC only - 3.4 N•m (30 Lb-In) maximum UL only
Flammability Ratings:
UL 94V0, self-extinguishing
Storage & Operating Temperature Range:
-20ºC to +90ºC (indicating)
-20ºC to +120ºC (non-indicating)
Series &
Size
CHM
10x38
and
Midget
CHPV
Photovoltaic
CHCC
Class CC
4
Catalogue Number
With Indicator Without Indicator
CHM1DIU
CHM1DU
CHM2DIU
CHM2DU
CHM3DIU
CHM3DU
CHM4DIU
CHM4DU
CHM1DNIU
CHM1DNU
CHM3DNIU
CHM3DNU
CHM1DI-48U
N/A
Rated Voltage &
Rated Current
Agency
Markings
Number of Poles
Terminal Rating
Rated Breaking
Capactiy
Cooper Bussmann
Fuse Links
1
IEC 60269-2
UR; CSA; CCC
IEC 690Vac/32A
UL 600Vac/30A;
2
3
IEC 120kA rms sym IEC: C10 Series
IEC: 1 to 25mm2 UL 200kA rms sym
70oC PVC/Copper CCC 100kA rms
UL: FNQ, KLM,
Cable
1-pole + 1 neutral
sym
FNM, KTK, BAF,
Solid, Stranded,
FWA, PVM, AGU,
3-pole + 1 neutral Fine Stranded,
BAN, FWC.
Spade Lug, Comb
Bus Bar; Single
1
and Dual
4
IEC 60269-2
IEC 48Vdc/32A
UL 48Vdc/30A;
IEC 60269-2;
UR; CSA; CCC
N/A
CHM1DNXU
IEC 690Vac/32A
IEC 60269-2
1 neutral
CHPV1IU
CHPV1U
CHPV2U
IEC 60269-1
UR; CSA; CCC
UL4248-18
1
CHPV2IU
IEC 1000Vdc/32A
UL 1000Vdc/30A;
CHCC1DIU
CHCC1DU
CHCC2DIU
CHCC2DU
CHCC3DIU
CHCC3DU
N/A
CHCC1DI-48U
N/A
N/A
33kA
Solar PV series,
PVM, PV-xxA10F
200kA rms sym
LP-CC, FNQ-R,
KTK-R
2
1
UL 600Vac/dc
30A
2
UL; CSA; CCC
3
UL 48Vdc/30A
Cable 75oC and
90oC Cu cable
1
For product data sheets, www.cooperbussmann.com/DatasheetsIEC
3
BUSSMANN PART # LP-CC-5, LP-CC-10
LOW-PEAK®
Time-Delay Fuses
Class CC – 600 Volt, ⁄Ω™ to 30 Amps
General Information:
LP-CC LOW-PEAK Yellow™ Fuse
• A superior all-purpose, space-saving branch circuit fuse
that meets most protection requirements up to 30A.
• Very compact; physical size is only ⁄‹Ω£™∑ ≈ 1⁄Ω™∑ (10.3mm ≈
38.1mm) with rejection tip.
• The unique yellow color makes it easy to tell that the correct
fuse type is installed.
• Faster response to damaging short-circuit currents and
higher interrupting rating than mechanical overcurrent
protective devices.
200,000A Interrupting Rating
• Maximum interrupting rating for available fault current in
today's large capacity systems.
• Helps ensure that future growth will not obsolete the system.
Dual Characteristics
• Time-delay to avoid unwanted fuse openings from surge
currents.
• Fast speed of response under short-circuit conditions for a
high degree of current-limitation.
• ADVANTAGE: The LOW-PEAK ® fuse can be sized close
to full load ratings for maximum overload and short-circuit
protection.
• ADVANTAGE: Can be used where either a time-delay or
a fast-acting fuse is needed, making selection easier and
reducing spare fuse inventories for substantial cost reduction.
Superior Motor Protection
• For protection of small horsepower motor circuits.
• Proper sizing can provide Type “2” coordinated protection
for NEMA and IEC motor controllers.
• Motors receive maximum protection against burnout from
overloads and single phasing.
Dimensional Data
1.5" (±0.031)
(38.1mm)
.41" (±0.005)
(10.3mm)
Catalog Symbol: LP-CC
Time-Delay, Current-Limiting
Ampere Rating: ⁄Ω™ to 30A
AC Voltage Rating: 600V (or less)
Interrupting Rating: 200,000A RMS Sym.
Agency Information:
UL Listed, Std. 248-4, Class CC, Guide JDDZ, File E4273
CSA Certified, C22.2 No. 248.4, Class 1422-02, File 53787
DC Voltage Rating: 300Vdc (or less)
⁄Ω™-2 °/⁄‚A and 20-30A, 20,000 AIR, UL 198L
150Vdc or less 3-15A, 20,000 AIR, UL 198L
Catalog Numbers
LP-CC-⁄Ω™
LP-CC-1⁄Ω™
LP-CC-3
LP-CC-6
LP-CC-12
LP-CC-flꭧ
LP-CC-1flꭧ
LP-CC-3¤Ω¡º
LP-CC-6⁄Ω¢
LP-CC-15
LP-CC-°Ω¡º
LP-CC-1°Ω¡º
LP-CC-3⁄Ω™
LP-CC-7
LP-CC-20
LP-CC-1
LP-CC-2
LP-CC-4
LP-CC-7⁄Ω™
LP-CC-25
LP-CC-1⁄Ω•
LP-CC-2⁄Ω¢
LP-CC-4⁄Ω™
LP-CC-8
LP-CC-30
LP-CC-1⁄Ω¢
LP-CC-2⁄Ω™
LP-CC-5
LP-CC-9
—
LP-CC-1›Ω¡º
LP-CC-2°Ω¡º
LP-CC-5flꭧ
LP-CC-10
—
Current-Limiting Effects
Prospective Short- *Let-Through Current (Apparent RMS Symmetrical)
Circuit Current
1⁄Ω¢A
2°Ω¡ºA
15A
20A
25A
30A
Carton Quantity and Weight
Ampere
Ratings
0-30
Weight*
Carton
Qty.
Lbs.
Kg.
10
.193
088
*Weight per carton.
Recommended fuseblocks/fuseholders for
Class CC 600V fuses
See Data Sheets listed below
• Open fuseblocks - 1105
• Finger-safe fuseholders - 1109, 1102, 1103, 1151
• Panel-mount fuseholders - 2114, 2113
• In-line fuseholders - 2126
1,000
100
135
240
305
380
435
3,000
140
210
350
440
575
580
5,000
165
255
420
570
690
710
10,000
210
340
540
700
870
1,000
20,000
260
435
680
870
1,090
1,305
30,000
290
525
800
1,030
1,300
1,520
40,000
315
610
870
1,150
1,390
1,700
50,000
340
650
915
1,215
1,520
1,820
60,000
350
735
1,050
1,300
1,650
1,980
80,000
390
785
1,130
1,500
1,780
2,180
100,000
420
830
1,210
1,600
2,000
2,400
200,000
525
1,100
1,600
2,000
2,520
3,050
*RMS Symmetrical Amperes Short-Circuit
NOTE: To calculate Ip (Ipeak) multiply IRMS value ≈ 2.3.
CE logo denotes compliance with European Union Low Voltage Directive
(50-1000Vac, 75-1500Vdc). Refer to Data Sheet: 8002 or contact
Bussmann Application Engineering at 314-527-1270 for more information.
4
BUSSMANN PART # LP-CC-5, LP-CC-10
LOW-PEAK®
AMPERE
RATING
600
500
400
1-1/4
200
100
80
60
50
40
30
2,000
800
1,000
400
500
600
300
200
80
100
20
1,000
CURRENT IN AMPERES
100
10
1
PROSPECTIVE SHORT-CIRCUIT CURRENT–SYMMETRICAL RMS AMPS
.4
.01
2-8/10
300
10
.1
30
25
20
15
1,000
800
40
50
60
1
2,000
30
TIME IN SECONDS
10
3,000
20
100
AMPERE
RATING
4,000
INSTANTANEOUS PEAK LET-THROUGH CURRENT IN AMPS
200
10
3
3⁄Ω™
4
4⁄Ω™
6
8
10
12
15
20
25
30
⁄Ω™
flꭧ
°Ω¡º
1
1⁄Ω¢
Time-Delay Fuses
Class CC – 600 Volt, ⁄Ω™ to 30 Amps
The only controlled copy of this Data Sheet is the electronic read-only version located on the Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is
intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Bussmann reserves the right, without notice, to change
design or construction of any products and to discontinue or limit distribution of any products. Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications.
5
EATON PART # 10250T101-2
Pushbuttons and Indicating Lights
30.5 mm Heavy-Duty Watertight/Oiltight—10250T
Non-Illuminated Momentary Pushbutton Units
UL (NEMA) Type 3, 3R, 4, 4X, 12, 13
Flush Button
Pushbutton Units—Flush
Contact
Type
Button Color
Flush Button
Catalog Number
1NO
Black
10250T23B
Red
10250T23R
Green
10250T23G
Yellow
10250T23Y
Red—Engraved EMERG. STOP
—
Black
10250T101-51
Red
10250T102-51
Green
10250T103-51
Yellow
10250T104-51
1NC
1NO-1NC
2NO
2NC
Red—Engraved EMERG. STOP
—
Black
10250T30B
Red
10250T30R
Green
10250T30G
Yellow
10250T30Y
Red—Engraved EMERG. STOP
—
Black
10250T101-2
Red
10250T102-2
Green
10250T103-2
Yellow
10250T104-2
Red—Engraved EMERG. STOP
—
Black
10250T101-3
Red
10250T102-3
Green
10250T103-3
Yellow
10250T104-3
Red—Engraved EMERG. STOP
—
Note
Anodized aluminum head is not suitable for use in ultraviolet light applications.
6
EATON PART # M22-IVS
47.4
Pushbuttons and Indicating Lights
M22 Modular Pushbuttons
Mounting Accessories
M22-TC and M22-TA
Protective Diaphragm
Description
Catalog
Number
Telescopic Clip with Top-Hat Rail
Telescopic Clip
Telescopic Clip Extension
M22-TC
M22-TA
M22-TCV
DIN Rail Mounting Adapter
M22-IVS
For Use with …
M22-T-D and
M22-T-DD
Flush Pushbuttons and
Indicating Lights
Double Pushbuttons
47
Catalog
Number
M22-T-D
47
M22-T-DD
47
47
M22-IVS
47
Dust Covers
Description
M22-ADC4
M22-GR
M22-MS
Mounting Ring
Mounting Ring Tool
M22-GR
Contact Block Dust Cover
Operator Dust Cover,
Max 3 Contact Blocks
Operator Dust Cover,
Max 4 Contact Blocks
47
M22-XKDP
M22-ADC
47
47
M22-ADC4
47
47
Kits
M22-MS
Description
Adapter Ring Set for 30 mm Holes
Catalog
Number
Includes one each: M22-XW,
M22-XC-R, M22-XC-Y, M22S-B,
M22-A, M22-XD-SWRGYB
M22S-R30
Catalog
Number
47
M22-KT1
47
47
47
Note
Discount Symbol: 1CD1.
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
47
Pushbuttons and Indicating Lights CA04716001E—March 2009 www.eaton.com
7
65
EATON PART # M22-K10, M22-WK
47.4
47
Pushbuttons and Indicating Lights
22.5 mm Modular Pushbuttons—M22
Key-Operated Selector Switches
47
47
47
ma
x.
thic 5mm
kne
ss
47
47
47
Note: Included
with operator.
47
47
47
Components
M22-K10
47
Contact Blocks Contact
Configuration Catalog Number
Screw
NO
NO, early-make
NC
NC, late-break
NO
NC
NC, late-break
2NO
2NC
NO-NC
M22-K10
M22-K10P
M22-K01
M22-K01D
M22-CK10
M22-CK01
M22-CK01D
M22-CK20
M22-CK02
M22-CK11
47
47
Accessories
Terminal
Type
Spring-cage
47
47
Description
Catalog Number
M22-XW
Plunger bridge M22-XW
M22-XWS
Key cover
M22-XWS
M22-XC-R
Key withdraw adapter M22-XC-R
47
47
47
47
47
47
M22-ES-MS1
Extra Keys
Key Code
Catalog Number
M22-XC-Y
Coding adapter
M22-XC-Y
MS1
MS2
MS3
MS4
MS5
MS6
MS7
MS8
M22-ES-MS1
M22-ES-MS2
M22-ES-MS3
M22-ES-MS4
M22-ES-MS5
M22-ES-MS6
M22-ES-MS7
M22-ES-MS8
M22-XGWK
Guard ring
M22-XGWK
47
Notes
For complete listing of available contact blocks, see Accessories, Pages 96–101.
All NC contact blocks are positively driven contact.
Plunger needed to actuate center-mounted contact blocks. Used for non-illuminated
three-position selector switches only.
Enables a keyed selector switch to be set to user-selected key withdraw position.
47
47
47
47
47
47
47
47
Control Products Catalog CA08102001E—August 2010 www.eaton.com
8
EATON PART # M22-K10, M22-WK
47.4
47
47
Pushbuttons and Indicating Lights
22.5 mm Modular Pushbuttons—M22
Non-Illuminated Selector Switches
Components
M22-WK
47
Operators Only, Knob Type Type
Switching Position
Bezel
Catalog Number
Two-position
Momentary Silver
Black
M22-WK
M22S-WK
Maintained
Silver
Black
M22-WRK
M22S-WRK
Maintained V
Silver
Black
M22-WKV
M22S-WKV
Momentary Silver
Black
M22-WK3
M22S-WK3
Maintained
Silver
Black
M22-WRK3
M22S-WRK3
Maintained, return from left
Silver
Black
M22-WRK3-2
M22S-WRK3-2
Maintained, return from right
Silver
Black
M22-WRK3-1
M22S-WRK3-1
Maintained
Silver
Black
M22-WRK4
M22S-WRK4
47
47
47
47
47
Three-position
47
47
47
47
47
47
47
47
Four-position
47
47
Notes
Includes contact block mounting adapter.
Momentary selector switches can be converted in the field to maintained operation with the removal of a color
coded adapter. See Page 103.
47
47
47
47
47
47
47
47
47
47
47
47
64
Control Products Catalog CA08102001E—August 2010 www.eaton.com
9
HOFFMAN PART # A302410LP
Mild Steel: Wall-Mount Enclosures
Type 12 Wall-Mount Enclosures
Spec-00288
B
P
H (763)
(763)
422-2211
FX
422-2600
Type
12 Wall-Mount
Enclosures
Mild Steel
Wall-Mount
Enclosures
Continuous Hinge with Clamps, Type 12
Specifications
•• E nclosure bodies are 14 or 16 gauge steel. Doors are 14 gauge
steel.
•• Seams continuously welded and ground smooth
•• External wall-mounting brackets
•• Formed external return flanges around all sides of enclosure
opening
•• Screw-down door clamps
•• Removable heavy-gauge continuous hinge pin
•• Hasp and staple for padlocking
•• Data pocket is high-impact thermoplastic
•• Collar studs provided for mounting optional panels
•• Bonding provision on door
Finish
White inside with ANSI 61 gray finish outside.
Accessories
Industry Standards
NEMA/EEMAC Type 12 and 13
CSA, File No. 42186: Type 12
IEC 60529, IP65
See also Accessories.
Drip Shield Kit for Type 12 Enclosures
Electric Heater
Fast-Operating Clamp-Cover Junction Box Clamp
Compact Cooling Fans
Steel and Stainless Steel Window Kits
Application
Modification and Customization
UL 508A Listed; Type 12, 13; File No. E61997
cUL Listed per CSA C22.2 No. 94; Type 12, 13; File No. E61997
For applications requiring a bright white interior to increase control
visibility, this enclosure includes a padlocking hasp and staple for
security and screw-down clamps for secure closure.
Hoffman excels at modifying and customizing products to your
specifications. Contact your local Hoffman sales office or distributor
for complete information.
Bulletin: A12
Standard Product
Catalog Number
A122406LP
A161206LP
A161606LP
A162006LP
A201206LP
A201606LP
A202006LP
A202406LP
A241206LP
A241606LP
A242006LP
A242406LP
A301606LP
A302006LP
A302406LP
A362406LP
A363006LP
A122408LP
A161208LP
AxBxC in./mm
12.00 x 24.00 x 6.00
305 x 610 x 152
16.00 x 12.00 x 6.00
406 x 305 x 152
16.00 x 16.00 x 6.00
406 x 406 x 152
16.00 x 20.00 x 6.00
406 x 508 x 152
20.00 x 12.00 x 6.00
508 x 305 x 152
20.00 x 16.00 x 6.00
508 x 406 x 152
20.00 x 20.00 x 6.00
508 x 508 x 152
20.00 x 24.00 x 6.00
508 x 610 x 152
24.00 x 12.00 x 6.00
610 x 305 x 152
24.00 x 16.00 x 6.00
610 x 406 x 152
24.00 x 20.00 x 6.00
610 x 508 x 152
24.00 x 24.00 x 6.00
610 x 610 x 152
30.00 x 16.00 x 6.00
762 x 406 x 152
30.00 x 20.00 x 6.00
762 x 508 x 152
30.00 x 24.00 x 6.00
762 x 610 x 152
36.00 x 24.00 x 6.00
914 x 610 x 152
36.00 x 30.00 x 6.00
914 x 762 x 152
12.00 x 24.00 x 8.00
305 x 610 x 203
16.00 x 12.00 x 8.00
406 x 305 x 203
Subject to change without notice
Body Gauge
16
Panel
A12P24
Conductive
Panel
A12P24G
16
A16P12
A16P12G
16
A16P16
A16P16G
16
A20P16
A20P16G
16
A20P12
A20P12G
16
A20P16
A20P16G
16
A20P20
A20P20G
16
A24P20
A24P20G
16
A12P24
A12P24G
16
A24P16
A24P16G
16
A24P20
A24P20G
16
A24P24
A24P24G
14
A30P16
A30P16G
14
A30P20
A30P20G
14
A30P24
A30P24G
14
A36P24
A36P24G
14
A36P30
A36P30G
16
A12P24
A12P24G
16
A16P12
A16P12G
Panel Size
DxE
in./mm
9.00 x 21.00
229 x 533
13.00 x 9.00
330 x 229
13.00 x 13.00
330 x 330
17.00 x 13.00
432 x 330
17.00 x 9.00
432 x 229
17.00 x 13.00
432 x 330
17.00 x 17.00
432 x 432
21.00 x 17.00
533 x 432
9.00 x 21.00
229 x 533
21.00 x 13.00
533 x 330
21.00 x 17.00
533 x 432
21.00 x 21.00
533 x 533
27.00 x 13.00
686 x 330
27.00 x 17.00
686 x 432
27.00 x 21.00
686 x 533
33.00 x 21.00
838 x 533
33.00 x 27.00
838 x 686
9.00 x 21.00
229 x 533
13.00 x 9.00
330 x 229
PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com
10
F
in./mm
3.00
76
1.25
32
3.00
76
3.00
76
1.25
32
3.00
76
3.00
76
3.00
76
1.25
32
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
1.25
32
Number
of Clamps
2
Data
Pocket
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Large
2
Large
2
Large
2
Small
2
Small
© 2009 Hoffman Enclosures Inc.
Spec-00288 B
HOFFMAN PART # A302410LP
Mild Steel: Wall-Mount Enclosures
Type 12 Wall-Mount Enclosures
Catalog Number
A161608LP
A162008LP
A201208LP
A201608LP
A202008LP
A202408LP
A241208LP
A241608LP
A242008LP
A242408LP
A243008LP
A302008LP
A302408LP
A303008LP
A303608LP
A362408LP
A363008LP
A363608LP
A422408LP
A423008LP
A423608LP
A482408LP
A483008LP
A483608LP
A603608LP
A161210LP
A201610LP
A202010LP
A241210LP
A242010LP
A242410LP
A302010LP
A302410LP
A362410LP
A363010LP
A423010LP
A423610LP
A483010LP
AxBxC in./mm
16.00 x 16.00 x 8.00
406 x 406 x 203
16.00 x 20.00 x 8.00
406 x 508 x 203
20.00 x 12.00 x 8.00
508 x 305 x 203
20.00 x 16.00 x 8.00
508 x 406 x 203
20.00 x 20.00 x 8.00
508 x 508 x 203
20.00 x 24.00 x 8.00
508 x 610 x 203
24.00 x 12.00 x 8.00
610 x 305 x 203
24.00 x 16.00 x 8.00
610 x 406 x 203
24.00 x 20.00 x 8.00
610 x 508 x 203
24.00 x 24.00 x 8.00
610 x 610 x 203
24.00 x 30.00 x 8.00
610 x 762 x 203
30.00 x 20.00 x 8.00
762 x 508 x 203
30.00 x 24.00 x 8.00
762 x 610 x 203
30.00 x 30.00 x 8.00
762 x 762 x 203
30.00 x 36.00 x 8.00
762 x 914 x 203
36.00 x 24.00 x 8.00
914 x 610 x 203
36.00 x 30.00 x 8.00
914 x 762 x 203
36.00 x 36.00 x 8.00
914 x 914 x 203
42.00 x 24.00 x 8.00
1067 x 610 x 203
42.00 x 30.00 x 8.00
1067 x 762 x 203
42.00 x 36.00 x 8.00
1067 x 914 x 203
48.00 x 24.00 x 8.00
1219 x 610 x 203
48.00 x 30.00 x 8.00
1219 x 762 x 203
48.00 x 36.00 x 8.00
1219 x 914 x 203
60.00 x 36.00 x 8.00
1524 x 914 x 203
16.00 x 12.00 x 10.00
406 x 305 x 254
20.00 x 16.00 x 10.00
508 x 406 x 254
20.00 x 20.00 x 10.00
508 x 508 x 254
24.00 x 12.00 x 10.00
610 x 305 x 254
24.00 x 20.00 x 10.00
610 x 508 x 254
24.00 x 24.00 x 10.00
610 x 610 x 254
30.00 x 20.00 x 10.00
762 x 508 x 254
30.00 x 24.00 x 10.00
762 x 610 x 254
36.00 x 24.00 x 10.00
914 x 610 x 254
36.00 x 30.00 x 10.00
914 x 762 x 254
42.00 x 30.00 x 10.00
1067 x 762 x 254
42.00 x 36.00 x 10.00
1067 x 914 x 254
48.00 x 30.00 x 10.00
1219 x 762 x 254
Subject to change without notice
Body Gauge
16
Panel
A16P16
Conductive
Panel
A16P16G
16
A20P16
A20P16G
16
A20P12
A20P12G
16
A20P16
A20P16G
16
A20P20
A20P20G
16
A24P20
A24P20G
16
A12P24
A12P24G
16
A24P16
A24P16G
14
A24P20
A24P20G
16
A24P24
A24P24G
14
A30P24G
A30P24G
14
A30P20
A30P20G
14
A30P24
A30P24G
14
A30P30
A30P30G
14
A36P30
A36P30G
14
A36P24
A36P24G
14
A36P30
A36P30G
14
A36P36
A36P36G
14
A42P24
A42P24G
14
A42P30
A42P30G
14
A42P36
A42P36G
14
A48P24
A48P24G
14
A48P30
A48P30G
14
A48P36
A48P36G
14
A60P36
A60P36G
14
A16P12
A16P12G
14
A20P16
A20P16G
14
A20P20
A20P20G
14
A12P24
A12P24G
14
A24P20
A24P20G
14
A24P24G
A24P24G
14
A30P20
A30P20G
14
A30P24
A30P24G
14
A36P24
A36P24G
14
A36P30
A36P30G
14
A42P30
A42P30G
14
A42P36
A42P36G
14
A48P30
A48P30G
Panel Size
DxE
in./mm
13.00 x 13.00
330 x 330
17.00 x 13.00
432 x 330
17.00 x 9.00
432 x 229
17.00 x 13.00
432 x 330
17.00 x 17.00
432 x 432
21.00 x 17.00
533 x 432
9.00 x 21.00
229 x 533
21.00 x 13.00
533 x 330
21.00 x 17.00
533 x 432
21.00 x 21.00
533 x 533
27.00 x 21.00
686 x 533
27.00 x 17.00
686 x 432
27.00 x 21.00
686 x 533
27.00 x 27.00
686 x 686
33.00 x 27.00
838 x 686
33.00 x 21.00
838 x 533
33.00 x 27.00
838 x 686
33.00 x 33.00
838 x 838
39.00 x 21.00
991 x 533
39.00 x 27.00
991 x 686
39.00 x 33.00
991 x 838
45.00 x 21.00
1143 x 533
45.00 x 27.00
1143 x 686
45.00 x 33.00
1143 x 838
57.00 x 33.00
1448 x 838
13.00 x 9.00
330 x 229
17.00 x 13.00
432 x 330
17.00 x 17.00
432 x 432
9.00 x 21.00
229 x 533
21.00 x 17.00
533 x 432
21.00 x 21.00
533 x 533
27.00 x 17.00
686 x 432
27.00 x 21.00
686 x 533
33.00 x 21.00
838 x 533
33.00 x 27.00
838 x 686
39.00 x 27.00
991 x 686
39.00 x 33.00
991 x 838
45.00 x 27.00
1143 x 686
PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com
11
F
in./mm
3.00
76
3.00
76
1.25
32
3.00
76
3.00
76
3.00
76
1.25
32
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
1.25
32
3.00
76
3.00
76
1.25
32
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
3.00
76
Number
of Clamps
2
Data
Pocket
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Large
2
Large
2
Large
2
Large
2
Large
2
Large
2
Large
2
Small
2
Large
3
Large
3
Small
3
Large
3
Large
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Small
2
Large
2
Large
2
Large
2
Small
2
Large
3
Small
© 2009 Hoffman Enclosures Inc.
Spec-00288 B
HOFFMAN PART # A302410LP
Mild Steel: Wall-Mount Enclosures
Type 12 Wall-Mount Enclosures
Subject to change without notice
PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com
12
© 2009 Hoffman Enclosures Inc.
Spec-00288 B
HOFFMAN PART # A30P24
Accessories: Panels and Panel Accessories
Panels for Enclosures
Panels for Type 3R, 4, 4X, 12 and 13 Enclosures
Steel panels are 12 gauge, finished with white polyester powder paint or a conductive, corrosion-resistant coating. Larger panels have
flanges on two or four sides. Some larger steel panels are 10 gauge and include extra holes for panel lifting. Aluminum panels are 5052-H32
aluminum alloy. Larger panels have flanges on four sides. Aluminum panels are protected on one side with a plastic film. Stainless steel
panels are Type 316 stainless steel. Panel mounting hardware is furnished with all enclosures which accept these panels.
Bulletin: PNLFS, PNLJ, PNLWM
Catalog Number
A12P24
A12P24G
A16P12
A16P12G
A16P12SS6
A16P12AL
A16P16
A16P16G
A16P16SS6
A16P16AL
A18P18
A18P18G
A20P12
A20P12G
A20P16
A20P16G
A20P16SS6
A20P16AL
A20P20
A20P20G
A20P20SS6
A20P20AL
A24P16
A24P16G
A24P16SS6
A24P20
A24P20G
A24P20SS6
A24P20AL
A24P24
A24P24G
A24P24SS6
A24P24AL
A30P16
A30P16G
A30P20
A30P20G
A30P20SS6
A30P24
A30P24G
A30P24SS6
A30P24AL
A30P30
A30P30G
A30P30SS6
A36P16
A36P16G
A36P24
A36P24G
A36P24SS6
A36P24AL
A36P30
A36P30G
A36P30SS6
A36P30AL
A36P36
A36P36G
A36P36SS6
A40P24
A40P24G
A40P30
A40P30G
A42P24
A42P24G
A42P30
A42P30G
A42P30SS6
A42P36
A42P36G
A42P36SS6
A42P42
Material
Painted steel
Conductive steel
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Stainless steel
Aluminum
Painted steel
Conductive steel
Stainless Steel
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Painted steel
Conductive steel
Stainless Steel
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Stainless Steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Stainless Steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Stainless Steel
Painted steel
Conductive steel
Stainless Steel
Painted steel
Panel Size
D x E (in.)
9.00 x 21.00
9.00 x 21.00
13.00 x 9.00
13.00 x 9.00
13.00 x 9.00
13.00 x 9.00
13.00 x 13.00
13.00 x 13.00
13.00 x 13.00
13.00 x 13.00
15.00 x 15.00
15.00 x 15.00
17.00 x 9.00
17.00 x 9.00
17.00 x 13.00
17.00 x 13.00
17.00 x 13.00
17.00 x 13.00
17.00 x 17.00
17.00 x 17.00
17.00 x 17.00
17.00 x 17.00
21.00 x 13.00
21.00 x 13.00
21.00 x 13.00
21.00 x 17.00
21.00 x 17.00
21.00 x 17.00
21.00 x 17.00
21.00 x 21.00
21.00 x 21.00
21.00 x 21.00
21.00 x 21.00
27.00 x 13.00
33.00 x 27.00
27.00 x 17.00
27.00 x 17.00
27.00 x 17.00
27.00 x 21.00
27.00 x 21.00
27.00 x 21.00
27.00 x 21.00
27.00 x 27.00
27.00 x 27.00
27.00 x 27.00
33.00 X 13.00
33.00 x 13.00
33.00 x 21.00
33.00 x 21.00
33.00 x 21.00
33.00 x 21.00
33.00 x 27.00
33.00 x 27.00
33.00 x 27.00
33.00 x 27.00
33.00 x 33.00
33.00 x 33.00
33.00 x 33.00
37.00 x 21.00
37.00 x 21.00
37.00 x 29.00
37.00 x 29.00
39.00 x 21.00
39.00 x 21.00
39.00 x 27.00
39.00 x 27.00
39.00 x 27.00
39.00 x 33.00
39.00 x 33.00
39.00 x 33.00
39.00 x 39.00
Subject to change without notice
Panel Size
D x E (mm)
229 x 533
229 x 533
330 x 229
330 x 229
330 x 229
330 x 229
330 x 330
330 x 330
330 x 330
330 x 330
381 x 381
381 x 381
432 x 229
432 x 229
432 x 330
432 x 330
432 x 330
432 x 330
432 x 432
432 x 432
432 x 432
432 x 432
533 x 330
533 x 330
533 x 330
533 x 432
533 x 432
533 x 432
533 x 432
533 x 533
533 x 533
533 x 533
533 x 533
686 x 330
838 x 686
686 x 432
686 x 432
686 x 432
686 x 533
686 x 533
686 x 533
686 x 533
686 x 686
686 x 686
686 x 686
838 X 330
838 x 330
838 x 533
838 x 533
838 x 533
838 x 533
838 x 686
838 x 686
838 x 686
838 x 686
838 x 838
838 x 838
838 x 838
940 x 533
940 x 533
940 x 737
940 x 737
991 x 533
991 x 533
991 x 686
991 x 686
991 x 686
991 x 838
991 x 838
991 x 838
991 x 991
Panel Gauge
or Thickness
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
Edge
Flanges
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
None
2
2
2
4
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
2
2
2
2
2
2
4
4
4
4
4
4
4
4
4
4
4
2
2
4
4
4
4
4
4
4
T (in.)
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com
T (mm)
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Number
of Holes
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
8
8
8
6
6
4 (no D dim. center hole)
4 (no D dim. center hole)
6
6
6
6
6
8
8
8
8
© 2011 Pentair Technical Products
Spec-00310 L
13
HOFFMAN PART # A30P24
Accessories: Panels and Panel Accessories
Panels for Enclosures
Catalog Number
A42P42G
A48P24
A48P24G
A48P30
A48P30G
A48P36
A48P36G
A48P36SS6
A48P36AL
A48P42
A48P42G
A48P48
A48P48G
A54P42
A54P42G
A60P24
A60P24G
A60P30
A60P30G
A60P36
A60P36G
A60P36SS6
A60P36AL
A60BFP42
A60BFP42G
A60P48
A60P48G
A60P60
A60P60G
A72P36
A72P36G
A72P60
A72P60G
A72P72
A72P72G
Material
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Stainless Steel
Aluminum
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Painted steel
Conductive steel
Subject to change without notice
Panel Size
D x E (in.)
39.00 x 39.00
45.00 x 21.00
45.00 x 21.00
45.00 x 27.00
45.00 x 27.00
45.00 x 33.00
45.00 x 33.00
45.00 x 33.00
45.00 x 33.00
45.00 x 39.00
45.00 x 39.00
44.00 x 44.00
44.00 x 44.00
50.00 x 38.00
50.00 x 38.00
57.00 x 21.00
57.00 x 21.00
57.00 x 27.00
57.00 x 27.00
57.00 x 33.00
57.00 x 33.00
57.00 x 33.00
57.00 x 33.00
56.00 x 38.00
56.00 x 38.00
56.00 x 44.00
56.00 x 44.00
56.00 x 56.00
56.00 x 56.00
69.00 x 33.00
69.00 x 33.00
68.00 x 56.00
68.00 x 56.00
68.00 x 68.00
68.00 x 68.00
Panel Size
D x E (mm)
991 x 991
1143 x 533
1143 x 533
1143 x 686
1143 x 686
1143 x 838
1143 x 838
1143 x 838
1143 x 838
1143 x 991
1143 x 991
1118 x 1118
1118 x 1118
1270 x 965
1270 x 965
1448 x 533
1448 x 533
1448 x 686
1448 x 686
1448 x 838
1448 x 838
1448 x 838
1448 x 838
1422 x 965
1422 x 965
1422 x 1118
1422 x 1118
1422 x 1422
1422 x 1422
1753 x 838
1753 x 838
1727 x 1422
1727 x 1422
1727 x 1727
1727 x 1727
Panel Gauge
or Thickness
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
12 ga.
12 ga.
10 ga.
10 ga.
12 ga.
10 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
12 ga.
0.10 in./3 mm
10 ga.
10 ga.
10 ga.
10 ga.
10 ga.
10 ga.
12 ga.
12 ga.
10 ga.
10 ga.
10 ga.
10 ga.
Edge
Flanges
4
2
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
PH (763) 422-2211 • FX (763) 422-2600 • hoffmanonline.com
T (in.)
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.88
0.88
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.88
0.88
0.88
0.88
0.88
0.88
0.75
0.75
0.88
0.88
0.88
0.88
T (mm)
19
19
19
19
19
19
19
19
19
19
19
22
22
19
19
19
19
19
19
19
19
19
19
22
22
22
22
22
22
19
19
22
22
22
22
Number
of Holes
8
6
6
6
6
8
8
8
8
8
8
8
8
8
8
6
6
6
6
8
8
8
8
10
10
12
12
10
10
8
8
12
12
10
10
© 2011 Pentair Technical Products
Spec-00310 L
14
IDEC PART # RH2B-ULDDC24V
Relays & Sockets
RH
Switches & Pilot Lights
RH Series Compact Power Relays
Key features
•
•
•
•
•
SPDT through 4PDT, 10A contacts
Compact power type relays
Miniature power relays with a large capacity
10A contact capacity
Compact size saves space
Signaling Lights
Part Number Selection
Part Number
Contact
RH1B-U 0
RH1V2-U 0
RH1B-UL 0
—
With Check Button
RH1B-UC 0
—
With Indicator and Check Button
RH1B-ULC 0
—
Top Bracket Mounting
RH1B-UT 0
—
With Diode (DC coil only)
RH1B-UD 0
RH1V2-UD 0
DC6V, DC12V, DC24V, DC48V, DC110V
With Indicator and Diode (DC coil only)
RH1B-ULD 0
—
DC12V, DC24V, DC48V, DC110V
Standard
RH2B-U 0
RH2V2-U 0
With Indicator
RH2B-UL 0
RH2V2-UL 0
With Check Button
RH2B-UC 0
—
With Indicator and Check Button
RH2B-ULC 0
—
Top Bracket Mounting
RH2B-UT 0
—
With Diode (DC coil only)
RH2B-UD 0
RH2V2-UD 0
With Indicator and Diode (DC coil only)
RH2B-ULD 0
RH2V2-ULD 0
Standard
RH3B-U 0
RH3V2-U 0
With Indicator
RH3B-UL 0
RH3V2-UL 0
With Check Button
RH3B-UC 0
—
With Indicator and Check Button
RH3B-ULC 0
—
Top Bracket Mounting
RH3B-UT 0
—
With Diode (DC coil only)
RH3B-UD 0
—
With Indicator and Diode (DC coil only)
RH3B-ULD 0
—
Standard
RH4B-U 0
RH4V2-U 0
With Indicator
RH4B-UL 0
RH4V2-UL 0
With Check Button
RH4B-UC 0
—
With Indicator and Check Button
RH4B-ULC 0
—
Top Bracket Mounting
RH4B-UT 0
—
With Diode (DC coil only)
RH4B-UD 0
RH4V2-UD 0
With Indicator and Diode (DC coil only)
RH4B-ULD 0
—
AC6V, AC12V, AC24V, AC120V,
AC220-240V
DC6V, DC12V, DC24V, DC48V, DC100-110V
DC6V, DC12V, DC24V, DC48V, DC100-110V
AC6V, AC12V, AC24V, AC110V, AC120V,
AC220V, AC240V DC6V, DC12V, DC24V,
DC48V, DC110V
DC6V, DC12V, DC24V, DC48V, DC110V
AC6V, AC12V, AC24V, AC110V, AC120V,
AC220V, AC240V DC6V, DC12V, DC24V, DC48V,
DC110V
DC6V, DC12V, DC24V, DC48V, DC110V
Circuit Breakers
PCB terminal relays are designed to mount directly to a circuit board without any socket.
AC6V, AC12V, AC24V, AC110V, AC120V,
AC220V, AC240V DC6V, DC12V, DC24V,
DC48V, DC110V
Terminal Blocks
4PDT
Standard
With Indicator
Contactors
3PDT
Coil Voltage Code
(Standard Stock in bold)
Timers
DPDT
PCB Terminal
Relays & Sockets
SPDT
Model
Blade
Terminal
Ordering Information
When ordering, specify the Part No. and coil voltage code:
(example) RH3B-U
Part No.
800-262-IDEC (4332) • USA & Canada
15
AC120V
Coil Voltage Code
773
IDEC PART # RH2B-ULDDC24V
Relays & Sockets
RH
SPDT
3PDT
4PDT
DPDT
1
5
9
Below
100V DC
13
(–)
14
(+)
14( + )
13 ( – )
9
12
8
( + )14
13( – )
Contains an LED indicator and
a surge absorber, and has the
same height as the basic type.
1
4
9
12
5
24V AC/
DC and
over
9
4
8
13
(–)
Signaling Lights
5
1
5
Below
24V AC/
DC
1
100V DC
and over
Switches & Pilot Lights
With Indicator LED & Diode (-LD type)
LED color of DPDT model is
green.
14
(+)
RH2B-U/RH2B-UL/RH2B-UD/RH2B-ULD
Dimensions in the ( )
include a hold-down spring.
Total length from panel surface including relay socket
SH3B-05: 61.5 (63.5) max., SH3B-51: 39.6 (41.6) max.
Dimensions in the ( )
include a hold-down spring.
ø2.6 hole
Dimensions in the ( )
include a hold-down spring.
4.7
4.7
ø2.6 hole
4
5
8
9
12
13
14
35.6 max.
6.4
6.4
21
RH1B-UT
6
8
9
10
11
14
6.4
31
RH2B-UT
4.7
0.5
ø2.6 hole
4.7
0.5
ø2.6 hole
Contactors
Dimensions in the ( )
include a hold-down spring.
4.7
10
4.7
Total length from panel surface including relay socket
SH4B-05: 61.5 (63.5) max., SH4B-51: 39.6 (41.6) max.
1
2
3
4
5
6
7
8
9
10
11
12
5.4
6.4
2
21.5
35.6 max.
12
14
27.5
5.9
3.5
8
9
6.4
14
6.4
Terminal Blocks
13
2
35.6 max.
4
5
13
27.5
0.5
3.5
14.5
1
4.7
6.6
14
43.2
38
9
13
1
27.5
43.2
38
5.9
5
ø2.6 hole
35.6 max.
4
5
13
35.6 max.
RH4B-U/RH4B-UL/RH4B-UD/RH4B-ULD
2
1
Timers
14
0.5
13 14
1
0.5
0.5
9
5.4
35.6 max.
27.5
5
27.5
1
7.25
ø2.6 hole
RH3B-U/RH3B-UL/RH3B-UD/RH3B-ULD
Total length from panel surface including relay socket
SH2B-05: 61.5 (63.5) max., SH2B-51: 39.6 (41.6) max.
27.5
Total length from panel surface including relay socket
SH1B-05: 61.5 (63.5) max., SH1B-51: 39.6 (41.6) max.
4.7
RH1B-U/RH1B-UL/RH1B-UD/RH1B-ULD
Relays & Sockets
Dimensions (mm)
41
RH4B-UT
0.5
4.7
2
ø2.6 hole
3.5
4
8
10
12
14
2
3
31.5
35.6 max.
6.4
35.6 max.
6.4
7.25
2
7.25
21.5
42 max.
800-262-IDEC (4332) • USA & Canada
16
4
5
6
7
8
9
10
11
12
13
28
6
9
5.9
1
5
44
38
13
2
28
43.2
38
5.9
1
0.5
4.7
ø2.6 hole
Circuit Breakers
3.5
4.7
10
10
10
10
4.7
10
RH3B-UT
14
28
41.5
779
IDEC PART # SH2B-05
Sockets
SH Series: DIN Rail Snap-Mount
SH2B Sockets
When using
BAA/BAP: 28.5
22
8
Maximum up to 2–#12AWG
Electrical Rating
300V, 10A
Compatible Relay
RH2B
Hold-Down Spring
SY4S-02F1
Hold-Down Clip
SFA-101 (top notch), SFA-202 (side notch)
Terminal Arrangement
8
5
4
1
14
13
12
9
26
4.4 max.
2.5
Wire Size
DIN Rail
(BAA/BAP)
2-ø4.2 Mounting Holes
(or M4 Tapped Holes)
4.2
8-blade, snap-mount/surface mount
M3.5 screws with captive wire clamp
(9 - 11.5 in•lbs)
18
47
Terminal/Torque
M3.5 Terminal
Screw
67
SH2B-05
Style
26
14.5
30
25
5.5 min.
(Top View)
7.9 max.
ø3.6 min.
F
Maximum up to 2–#12AWG
Electrical Rating
300V, 10A
Compatible Relay
RH2B
SY4S-02F1
Hold-Down Clip
SFA-101 (top notch), SFA-202 (side notch)
26
30
1. For socket mounting accessories, see page F-29.
2. For hold-down clip/spring selections, see page F-4.
www.idec.com
Terminal Arrangement
2-ø4.2 Mounting Holes
(or M4 Tapped Holes)
8
5
4
1
14
13
12
9
26
1.7
Hold-Down Spring
DIN Rail
(BAA/BAP)
49
Wire Size
25
4.2
M3.5 screws with captive wire clamp, fingersafe (9 - 11.5 in•lbs)
M3.5 Terminal
Screw
ø5
69
Terminal/Torque
7
18.7
29.5
Ring type crimping
terminals cannot be used.
(Top View)
All dimensions are in mm.
USA: (800) 262-IDEC or (408) 747-0550, Canada: (888) 317-IDEC
17
F-15
Sockets
When using
BAA/BAP: 33
22
SH2B-05C Fingersafe
Style
8-blade, snap-mount/surface mount
MALLORY PART # SC628PR
Mallory Sonalert Products Inc.
Sales Outline Drawing
Part #
Revision
SC628PR
B
Specifications:
Sound level Category
Mode of Operation
Mounting
Voltage Rating
Frequency
Loudness (Min. Voltage)
Loudness (Max Voltage)
Current Draw
Current Draw
Min. Pulse Rate
Max. Pulse Rate
Duty Cycle %
Storage Temperature
Operating Temperature
Weight (Typical)
Housing
Options
Dimensions: Inches (mm)
Medium Sound Level
Fast Pulse
Panel (see note B)
6 to 28 Vdc
2900 Hz ±500 Hz
68 dB(A) min. @ 2 FT and 6 Vdc
80 dB(A) min. @ 2 FT and 28 Vdc
4 mA Max @ 6 Vdc
16 mA Max @ 28 Vdc
2 @ 6 VDC
10 @ 28 VDC
50 (Approx)
-40°C to +85°C
-30°C to +65°C
1.5 oz (42 g)
6/6 Nylon, Color Black
For other options contact factory
RoHS Compliant
UL Recognized
4411 South High School Road, Indianapolis, Indiana 46241 U.S.A • Phone: (317)612-1000 Fax: (317)612-1010 • www.mallory-sonalert.com
18
MODICON PART # BMXCPS2010
BMXCPS2010
Product data sheet
Characteristics
Disclaimer: This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications
power supply module X80 - 24 V DC - 16.8 W
Main
Range of product
Modicon X80
Product or component type
Power supply module
Product compatibility
Not compatible with BMEXBP..02
Primary voltage
24 V isolated
Supply circuit type
DC
Secondary power
16.8 W 24 V DC I/O module power supply and processor
8.3 W 3.3 V DC I/O module logic power supply
Complementary
Primary voltage limit
18...31.2 V
Input current
1 A 24 V
Inrush current
30 A 24 V
I²t on activation
0.6 A².s 24 V
It on activation
<= 0.15 A.s 24 V
Protection type
Internal fuse not accessible primary circuit
Overload protection secondary circuit, 24 V sensor power supply
Overvoltage protection secondary circuit, 24 V sensor power supply
Short-circuit protection secondary circuit, 24 V sensor power supply
Current at secondary voltage
0.7 A 24 V DC I/O module power supply and processor
2.5 A 3.3 V DC I/O module logic power supply
Power dissipation in W
<= 8.5 W
Status LED
1 LED green rack voltage OK
Control type
RESET push-button cold restart
Electrical connection
1 connector 2 pin(s) alarm relay
1 connector 5 pin(s) line supply, protective earth, 24 V DC input sensor
Insulation resistance
>= 10 mOhm primary/secondary
>= 10 mOhm primary/ground
Product weight
0.29 kg
Jul 10, 2018
1
19
MODICON PART # BMXCPS2010
Environment
Immunity to microbreaks
1 ms
Dielectric strength
1500 V primary/ground
1500 V primary/secondary
Vibration resistance
3 gn
Shock resistance
30 gn
IP degree of protection
IP20
Product certifications
CE
CSA
UL
RCM
Merchant Navy
EAC
Standards
EN/IEC 61131-2
EN/IEC 61010-2-201
UL 61010-2-201
CSA C22.2 No 61010-2-201
Ambient air temperature for storage
-40...85 °C
Ambient air temperature for operation
0...60 °C
Relative humidity
5...95 % without condensation 55 °C
Protective treatment
TC
Operating altitude
0...2000 m
2000...5000 m (with derating factor)
Offer Sustainability
Sustainable offer status
Green Premium product
RoHS (date code: YYWW)
Compliant - since 0722 - Schneider Electric declaration of conformity
REACh
Reference not containing SVHC above the threshold
Schneider Electric declaration of conformity
Reference not containing SVHC above the threshold
Product environmental profile
Available
Product environmental
Product end of life instructions
Available
End of life manual
Contractual warranty
Warranty period
18 months
2
20
MODICON PART # BMXDDI1602
Product data sheet
Characteristics
BMXDDI1602
discrete input module M340 - 16 inputs - 24 V
DC positive
Main
Modicon M340 automation platform
Product or component
type
Discrete input module
Electrical connection
20-way connector
Discrete input number
16
Discrete input type
Isolated
Input type
Current sink (logic positive)
Discrete input voltage
24 V DC positive
Discrete input current
3.5 mA
Input compatibility
With 2-wire/3-wire proximity sensors conforming to
IEC 60947-5-2
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.
Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Range of product
Complementary
Sensor power supply
19...30 V
Voltage state 1 guaranteed
>= 11 V
Current state 1 guaranteed
>= 2 mA
Voltage state 0 guaranteed
<= 5 V
Current state 0 guaranteed
<= 1.5 mA
Input impedance
6800 Ohm
Insulation resistance
> 10 MOhm 500 V DC
Power dissipation in W
<= 2.5 W
DC typical filtering time
4 ms
DC maximum filtering time
7 ms
Paralleling of inputs
Yes
Typical current consumption
90 mA 3.3 V DC
MTBF reliability
798237 H
Protection type
1 external fuse per group of channel 0.5 A fast blow
Reverse polarity protection
Voltage detection threshold
> 18 V DC sensor OK
< 14 V DC sensor fault
Status LED
1 LED red module I/O
1 LED red module error (ERR)
1 LED per channel green channel diagnostic
1 LED green module operating (RUN)
Product weight
0.115 kg
Environment
IP degree of protection
IP20
Standards
CSA 22-2 No 142
IEC 1131-2
IEC 664
NF C 63-850
UL 508
UL 746C
Dielectric strength
1500 V AC at 50/60 Hz 1 minute, primary/secondary
Ambient air temperature for operation
0...60 °C
Relative humidity
10...95 % without condensation
Protective treatment
TC
Mar 9, 2013
1
21
MODICON PART # BMXDDI1602
Product data sheet
Dimensions Drawings
BMXDDI1602
Modules Mounted on Racks
Dimensions
(1)
(2)
(3)
With removable terminal block (cage, screw or spring).
With FCN connector.
On AM1 ED rail: 35 mm wide, 15 mm deep. Only possible with BMXXBP0400/0400H/0600/0600H/0800/0800H rack.
Rack references
a in mm
a in in.
BMXXBP0400 and BMXXBP0400H
242.4
09.54
BMXXBP0600 and BMXXBP0600H
307.6
12.11
BMXXBP0800 and BMXXBP0800H
372.8
14.68
BMXXBP1200 and BMXXBP1200H
503.2
19.81
2
22
MODICON PART # BMXDDI1602
Product data sheet
Connections and Schema
BMXDDI1602
Connecting the Module
Input Circuit Diagram
3
23
MODICON PART # BMXDDI1602
Module Connection
power24 VDC
supply
fuse fast blow fuse of 0.5 A
4
24
MODICON PART # BMXDDO1602
Product datasheet
BMXDDO1602
Characteristics
discrete output module M340 - 16 outputs - solid
state - 24 V DC positive
Range of product
Modicon M340 automation platform
Product or component type
Discrete output module
Electrical connection
20-way connector
Discrete output number
16 conforming to EN/IEC 61131-2
Discrete output type
Solid state
Discrete output logic
Positive
Discrete output voltage
24 V 19...30 V DC
Discrete output current
0.5 A
Output compatibility
IEC 61131-2 type 3 DC input
Not IEC 61131-2 DC input
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.
Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Main
Complementary
Current per channel
<= 0.625 A
Current per module
<= 10 A
Leakage current
<= 0.5 mA at state 0
[Ures] residual voltage
<= 1.2 V at state 1
Insulation resistance
> 10 MOhm 500 V DC
Power dissipation in W
<= 4 W
Response time on output
1.2 ms
Paralleling of outputs
Yes : 2 maximum
Typical current consumption
100 mA at 3.3 V DC
MTBF reliability
409413 H
Protection type
External short-circuit protection
Overload protection
Overvoltage protection
Reverse polarity protection
Output overload protection
With electronic circuit breaker 1.5 In < Id < 2 In
With current limiter
Output overvoltage protection
With transil diode
Output short-circuit protection
With 2 A external fuse
Reverse polarity protection
Reverse mounted diode
Voltage detection threshold
< 14 V DC preactuator fault
> 18 V DC preactuator at state 0
Tungsten load
<= 6 W
Switching frequency
0.5/LI² Hz
Load impedance ohmic
<= 48 Ohm
Status LED
1 LED red for module error (ERR)
1 LED green for module operating (RUN)
1 LED per channel green for channel diagnostic
1 LED red for module I/O
Product weight
0.12 kg
Environment
IP degree of protection
IP20
Standards
CSA C22.2 No 142
IEC 1131-2
IEC 664
NF C 63-850
UL 508
UL 746C
Dielectric strength
1500 V AC at 50/60 Hz 1 minute, output/ground
1/2
25
MODICON PART # BMXDDO1602
1500 V AC at 50/60 Hz 1 minute, output/internal logic
Ambient air temperature for operation
0...60 °C
Relative humidity
10...95 % without condensation
Protective treatment
TC
Offer Sustainability
Sustainable offer status
Not Green Premium product
RoHS (date code: YYWW)
Compliant - since 0722 - Schneider Electric declaration of conformity
REACh
Reference not containing SVHC above the threshold
Product environmental profile
Available
Contractual warranty
Period
18 months
2/2
26
MODICON PART # BMXFTB2000
BMXFTB2000
Product data sheet
Characteristics
Disclaimer: This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications
20-way removable cage clamp terminal block -1 x
0.34..1 mm2
Main
Range of product
Modicon M340 automation platform
Accessory / separate part type
Removable connection block
Number of terminals
20 removable cage clamp terminal block
Accessory / separate part destination
For module with 20-way removable terminal block
Complementary
Product weight
0.093 kg
Offer Sustainability
Sustainable offer status
Green Premium product
RoHS (date code: YYWW)
Compliant - since 1036 - Schneider Electric declaration of conformity
REACh
Reference not containing SVHC above the threshold
Product environmental profile
Available
Product end of life instructions
Available
Contractual warranty
Warranty period
18 months
May 15, 2018
1
27
MODICON PART # BMXNOE0100
BMXNOE0100
Product data sheet
Characteristics
Disclaimer: This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications
Ethernet module M340 - flash memory card - 1 x
RJ45 10/100
Main
Range of product
Modicon M340 automation platform
Product or component type
Ethernet TCP/IP network module
Concept
Transparent Ready
Integrated connection type
Ethernet TCP/IP RJ45 10/100 Mbit/s 1 twisted pair transparent ready class B30
Protective treatment
TC
Complementary
Communication service
Bandwidth management
FDR server
Global Data
I/O scanning
Modbus TCP messaging
SNMP network administrator
Data Editor (via PC terminal)
Rack Viewer
Web server configurable
Port Ethernet
10BASE-T/100BASE-TX
Memory description
Supplied Flash memory card (BMXRWSC016M)
Memory usage
Application saving
Activating the standard web server
Supply
Internal power supply via rack
Local signalling
1 LED green activity on Ethernet network (ETH ACT)
1 LED green processor running (RUN)
1 LED green status of Ethernet network (ETH STS)
1 LED red data rate (ETH 100)
1 LED red memory card fault (CARD ERR)
1 LED red processor or system fault (ERR)
Control type
RESET push-button cold restart
Current consumption
90 mA at 24 V DC
Module format
Standard
Product weight
0.2 kg
Jul 10, 2018
1
28
MODICON PART # BMXNOE0100
Environment
Ambient air temperature for operation
0...60 °C
Relative humidity
10...95 % without condensation
IP degree of protection
IP20
Marking
CE
Product certifications
UL 508
Standards
CSA C22.2 No 213 Class I Division 2
EN/IEC 61131-2
CSA C22.2 No 142
Offer Sustainability
Sustainable offer status
Green Premium product
RoHS (date code: YYWW)
Compliant - since 0722 - Schneider Electric declaration of conformity
REACh
Reference not containing SVHC above the threshold
Schneider Electric declaration of conformity
Reference not containing SVHC above the threshold
Product environmental profile
Available
Product end of life instructions
Available
Product environmental
End of life manual
Contractual warranty
Warranty period
18 months
2
29
MODICON PART # BMXNOE0100
Product data sheet
Dimensions Drawings
BMXNOE0100
Modules Mounted on Racks
Dimensions
(1)
(2)
(3)
With removable terminal block (cage, screw or spring).
With FCN connector.
On AM1 ED rail: 35 mm wide, 15 mm deep. Only possible with BMXXBP0400/0400H/0600/0600H/0800/0800H rack.
Rack references
a in mm
a in in.
BMXXBP0400 and BMXXBP0400H
242.4
09.54
BMXXBP0600 and BMXXBP0600H
307.6
12.11
BMXXBP0800 and BMXXBP0800H
372.8
14.68
BMXXBP1200 and BMXXBP1200H
503.2
19.81
3
30
MODICON PART # BMXP342020
Product data sheet
Characteristics
BMXP342020
processor module M340 - max 1024 discrete +
256 analog I/O - Modbus - Ethernet
Range of product
Modicon M340 automation platform
Product or component
type
Processor module
Concept
CANopen
Transparent Ready
Number of racks
4
Number of slots
11
Discrete I/O processor
capacity
704 I/O single-rack configuration
1024 I/O multi-rack configuration
Analogue I/O processor
capacity
66 I/O single-rack configuration
256 I/O multi-rack configuration
Number of application
specific channel
36
Monitoring
Event counters Modbus
Diagnostic counters Modbus
Complementary
Control channels
Programmable loops
Integrated connection type
USB port 12 Mbit/s
Non isolated serial link RJ45 Modbus master/slave RTU/ASCII asynchronous in
baseband RS485 half duplex 0.3...19.2 kbit/s 1 twisted shielded pair
Non isolated serial link RJ45 Modbus master/slave RTU/ASCII asynchronous in
baseband RS232C half duplex 0.3...19.2 kbit/s 1 twisted shielded pair
Non isolated serial link RJ45 character mode asynchronous in baseband RS485
half duplex 0.3...19.2 kbit/s 1 twisted shielded pair
Non isolated serial link RJ45 character mode asynchronous in baseband
RS232C full duplex 0.3...19.2 kbit/s 2 twisted shielded pairs
Ethernet TCP/IP RJ45 10/100 Mbit/s 1 twisted pair
Communication module processor
4 AS-Interface module
2 Ethernet communication module
Embedded communication service
SNMP network administrator, Ethernet TCP/IP
Rack Viewer, Ethernet TCP/IP
Modbus TCP messaging, Ethernet TCP/IP
Data Editor, Ethernet TCP/IP
Bandwidth management, Ethernet TCP/IP
Port Ethernet
10BASE-T/100BASE-TX
Number of devices per segment
0...32 Modbus
0...32 character mode
Number of devices
2 point-to-point Modbus
2 point-to-point character mode
Bus length
0...15 m Modbus point-to-point
0...15 m character mode point-to-point
0...1000 m serial link isolated Modbus segment
0...1000 m serial link isolated character mode segment
0...10 m serial link non isolated Modbus segment
0...10 m serial link non isolated character mode segment
Tap links length
0...40 m serial link isolated Modbus segment
0...40 m serial link isolated character mode segment
0...15 m serial link non isolated Modbus segment
0...15 m serial link non isolated character mode segment
Number of addresses
0...248 Modbus
0...248 character mode
Requests
504 data bytes per ASCII request Modbus
252 data bytes per RTU request Modbus
1 K data bytes per request character mode
Control parameter
One LRC on each frame (ASCII) Modbus
One LRC on each frame (ASCII) character mode
One CRC on each frame (RTU) Modbus
31
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.
Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Main
MODICON PART # BMXP342020
Memory description
Supplied memory card (BMXRMS008MP) for activation of standard web server,
class B10
3584 kB internal RAM for program constants and symbols
256 kB internal RAM for data
4096 kB internal RAM
Supplied memory card (BMXRMS008MP) for backup of programs, constants,
symbols and data
Maximum size of object areas
32634 %Mi located internal bits
256 kB unlocated internal data
Default size of object areas
512 %Mi located internal bits
256 %KWi constant words located internal data
1024 %MWi internal words located internal data
Application structure
1 cyclic/periodic master task
1 periodic fast task
64 event tasks
No auxiliary task
Execution time per instruction
1.16 µs floating points
0.25 µs single-length words
0.17 µs double-length words
0.12 µs Boolean
Number of instructions per ms
8.1 Kinst/ms 100 % Boolean
6.4 Kinst/ms 65 % Boolean + 35 % fixed arithmetic
System overhead
0.7 ms master task
0.13 ms fast task
Current consumption
95 mA 24 V DC
Supply
Internal power supply via rack
Marking
CE
Status LED
1 LED yellow activity on Modbus (SER COM)
1 LED red processor or system fault (ERR)
1 LED red memory card fault (CARD ERR)
1 LED red I/O module fault (I/O)
1 LED red data rate (ETH 100)
1 LED green status of Ethernet network (ETH STS)
1 LED green processor running (RUN)
1 LED green activity on Ethernet network (ETH ACT)
Product weight
0.205 kg
Environment
Ambient air temperature for operation
0...60 °C
Relative humidity
10...95 % without condensation
IP degree of protection
IP20
Protective treatment
TC
Standards
CSA 22-2 No 142
CSA C22.2 No 213 Class 1 Division 2
EN 61131-2
IEC 61131-2
UL 508
32
MODICON PART # BMXP342020
Product data sheet
Dimensions Drawings
BMXP342020
Modules Mounted on Racks
Dimensions
(1)
(2)
(3)
With removable terminal block (cage, screw or spring).
With FCN connector.
On AM1 ED rail: 35 mm wide, 15 mm deep. Only possible with BMXXBP0400/0400H/0600/0600H/0800/0800H rack.
Rack references
a in mm
a in in.
BMXXBP0400 and BMXXBP0400H
242.4
09.54
BMXXBP0600 and BMXXBP0600H
307.6
12.11
BMXXBP0800 and BMXXBP0800H
372.8
14.68
BMXXBP1200 and BMXXBP1200H
503.2
19.81
33
MODICON PART # BMXXBP0400
!
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,@ 34
PHOENIX PART # 2832849
FL SWITCH SF 16TX
Order No.: 2832849
Ethernet Switch, 16 TP RJ45 ports, automatic detection of data
transmission speed of 10 or 100 Mbps (RJ45), autocrossing function
Product notes
WEEE/RoHS-compliant since:
09/03/2007
Commercial data
GTIN (EAN)
4017918952211
Note
Made-to-order
sales group
K000
Pack
1 pcs.
Customs tariff
85176200
Weight/Piece
0.626 KG
Catalog page information
Page 198 (AX-2009)
Technical data
Interfaces
Interface
Ethernet (RJ45)
No. of ports
16 (RJ45 ports)
Type of connection
RJ45 female connector, auto negotiation and autocrossing
Transmission physics
Ethernet in RJ45 twisted pair
PHOENIX CONTACT Inc., USA
http://www.phoenixcon.com
Nov 22, 2010
35
PHOENIX PART # 2832849
FL SWITCH SF 16TX Order No.: 2832849
Transmission speed
10/100 MBit/s (RJ45)
Transmission length
100 m (per segment)
Signal LEDs
Data receive, link status
Interface
Potential-free signaling contact
Type of connection
Plug-in/screw connection via COMBICON
Function
Basic functions
Unmanaged switch / autonegotiation, complies with IEEE 802.3,
store and forward switching mode
Status and diagnostic indicators
LEDs: US1, US2 (redundant voltage supply), link and activity per
port
Network expansion parameters
Cascading depth
Network, linear, and star structure: any
Maximum conductor length ((twisted pair)
100 m
Supply voltage
Supply voltage
24 V DC
Residual ripple
3.6 VPP (within the permitted voltage range)
Supply voltage range
18.5 V DC ... 30.2 V DC
Typical current consumption
Typ. 300 mA
Max. current consumption
Typ.
General data
Weight
380 g
Width
205 mm
Height
94.3 mm
Depth
30 mm
Degree of protection
IP20 in acc. with DIN 40050/IEC 60529
Ambient temperature (operation)
0 °C ... 55 °C
Ambient temperature (storage/transport)
-20 °C ... 70 °C
Permissible humidity (operation)
5 % ... 95 % (no condensation)
Permissible humidity (storage/transport)
5 % ... 95 % (no condensation)
Air pressure (operation)
86 kPa ... 108 kPa (up to 1500 m above mean sea level)
Air pressure (storage/transport)
66 kPa ... 108 kPa (up to 3500 m above mean sea level)
Housing material
Aluminum
Noise emission
EN 61000-6-4
Noise immunity
EN 61000-6-2:2005
PHOENIX CONTACT Inc., USA
http://www.phoenixcon.com
Nov 22, 2010
36
PHOENIX PART # 2832849
FL SWITCH SF 16TX Order No.: 2832849
Conformity with EMC directives
Developed in acc. with standard
IEC 61000-6.2
Test standard
IEC 61000-4-2 (ESD)
Test result
Criterion B
Test standard
IEC 61000-4-3 (immunity to radiated interference)
Test result
Criterion A
Test standard
IEC 61000-4-4 (burst)
Test result
Criterion B
Test standard
IEC 61000-4-5 (surge)
Test result
Criterion B
Test standard
IEC 61000-4-6 (immunity to conducted interference)
Test result
Criterion A
Test standard
IEC 61000-4-8 (immunity to magnetic fields)
Test result
Criterion A
Test standard
EN 55022 (emitted interference)
Test result
Criterion A
37
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's
documentation. Our General Terms of Use for Downloads are valid
(http://phoenixcontact.com/download)
Feed-through terminal block, nom. voltage: 1000 V, nominal current: 32 A, connection method: Screw connection,
number of connections: 2, cross section:0.14 mm² - 6 mm², AWG: 26 - 10, width: 6.2 mm, height: 46.9 mm, color:
gray, mounting type: NS 35/7,5, NS 35/15
Why buy this product
The large wiring space enables the connection of solid and stranded conductors without ferrules, even above the nominal cross section
As well as saving space, the compact design enables user-friendly wiring in a small amount of space
Optimum screwdriver guidance through closed screw shafts
Tested for railway applications
The cable entry funnel enables the use of conductors with ferrules and plastic collars within the nominal cross section
Key Commercial Data
Packing unit
1 STK
Minimum order quantity
50 STK
GTIN
GTIN
4017918960391
Weight per Piece (excluding packing)
9.600 g
Custom tariff number
85369010
Country of origin
Germany
Technical data
General
Number of levels
1
Number of connections
2
Potentials
1
38
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Technical data
General
Nominal cross section
4 mm²
Color
gray
Insulating material
PA
Flammability rating according to UL 94
V0
Area of application
Railway industry
Machine building
Plant engineering
Process industry
Rated surge voltage
8 kV
Degree of pollution
3
Overvoltage category
III
Insulating material group
I
Maximum power dissipation for nominal condition
1.02 W
Maximum load current
41 A (with 6 mm² conductor cross section)
Nominal current IN
32 A (with 4 mm² conductor cross section)
Nominal voltage UN
1000 V
Open side panel
Yes
Shock protection test specification
DIN EN 50274 (VDE 0660-514):2002-11
Back of the hand protection
guaranteed
Finger protection
guaranteed
Result of surge voltage test
Test passed
Surge voltage test setpoint
9.8 kV
Result of power-frequency withstand voltage test
Test passed
Power frequency withstand voltage setpoint
2.2 kV
Result of the test for mechanical stability of terminal points (5 x conductor
connection)
Test passed
Result of bending test
Test passed
Bending test rotation speed
10 rpm
Bending test turns
135
Bending test conductor cross section/weight
0.14 mm² / 0.2 kg
4 mm² / 0.9 kg
2
6 mm / 1.4 kg
Tensile test result
Test passed
Conductor cross section tensile test
0.14 mm²
Tractive force setpoint
10 N
Conductor cross section tensile test
4 mm²
Tractive force setpoint
60 N
39
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Technical data
General
Conductor cross section tensile test
6 mm²
Tractive force setpoint
80 N
Result of tight fit on support
Test passed
Tight fit on carrier
NS 35
Setpoint
1N
Result of voltage-drop test
Test passed
Requirements, voltage drop
≤ 3.2 mV
Result of temperature-rise test
Test passed
Short circuit stability result
Test passed
Conductor cross section short circuit testing
4 mm²
Short-time current
0.48 kA
Conductor cross section short circuit testing
6 mm²
Short-time current
0.72 kA
Result of thermal test
Test passed
Proof of thermal characteristics (needle flame) effective duration
30 s
Oscillation, broadband noise test result
Test passed
Test specification, oscillation, broadband noise
DIN EN 50155 (VDE 0115-200):2008-03
Test spectrum
Service life test category 1, class B, body mounted
Test frequency
f1 = 5 Hz to f2 = 150 Hz
ASD level
1.857 (m/s ) /Hz
Acceleration
0,8 g
Test duration per axis
5h
Test directions
X-, Y- and Z-axis
Shock test result
Test passed
Test specification, shock test
DIN EN 50155 (VDE 0115-200):2008-03
Shock form
Half-sine
Acceleration
5g
Shock duration
30 ms
Number of shocks per direction
3
Test directions
X-, Y- and Z-axis (pos. and neg.)
Relative insulation material temperature index (Elec., UL 746 B)
130 °C
2 2
Temperature index of insulation material (DIN EN 60216-1 (VDE 0304-21)) 125 °C
Static insulating material application in cold
-60 °C
Behavior in fire for rail vehicles (DIN 5510-2)
Test passed
Flame test method (DIN EN 60695-11-10)
V0
Oxygen index (DIN EN ISO 4589-2)
>32 %
NF F16-101, NF F10-102 Class I
2
40
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Technical data
General
NF F16-101, NF F10-102 Class F
2
Surface flammability NFPA 130 (ASTM E 162)
passed
Specific optical density of smoke NFPA 130 (ASTM E 662)
passed
Smoke gas toxicity NFPA 130 (SMP 800C)
passed
Calorimetric heat release NFPA 130 (ASTM E 1354)
27,5 MJ/kg
Fire protection for rail vehicles (DIN EN 45545-2) R22
HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R23
HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R24
HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R26
HL 1 - HL 3
Dimensions
Width
6.2 mm
End cover width
2.2 mm
Length
47.7 mm
Height
46.9 mm
Height NS 35/7,5
47.5 mm
Height NS 35/15
55 mm
Connection data
Connection method
Screw connection
Connection in acc. with standard
IEC 60947-7-1
Note
Note: Product releases, connection cross sections and notes on
connecting aluminum cables can be found in the download area.
Conductor cross section solid min.
0.14 mm²
Conductor cross section solid max.
6 mm²
Conductor cross section AWG min.
26
Conductor cross section AWG max.
10
Conductor cross section flexible min.
0.14 mm²
Conductor cross section flexible max.
6 mm²
Min. AWG conductor cross section, flexible
26
Max. AWG conductor cross section, flexible
10
Conductor cross section flexible, with ferrule without plastic sleeve min.
0.14 mm²
Conductor cross section flexible, with ferrule without plastic sleeve max.
4 mm²
Conductor cross section flexible, with ferrule with plastic sleeve min.
0.14 mm²
Conductor cross section flexible, with ferrule with plastic sleeve max.
4 mm²
2 conductors with same cross section, solid min.
0.14 mm²
2 conductors with same cross section, solid max.
1.5 mm²
2 conductors with same cross section, stranded min.
0.14 mm²
2 conductors with same cross section, stranded max.
1.5 mm²
41
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Technical data
Connection data
2 conductors with same cross section, stranded, TWIN ferrules with plastic
0.5 mm²
sleeve, min.
2 conductors with same cross section, stranded, TWIN ferrules with plastic
2.5 mm²
sleeve, max.
2 conductors with same cross section, stranded, ferrules without plastic
sleeve, min.
0.14 mm²
2 conductors with same cross section, stranded, ferrules without plastic
sleeve, max.
1.5 mm²
Connection in acc. with standard
IEC/EN 60079-7
Conductor cross section solid min.
0.14 mm²
Conductor cross section solid max.
6 mm²
Conductor cross section AWG min.
26
Conductor cross section AWG max.
10
Conductor cross section flexible min.
0.14 mm²
Conductor cross section flexible max.
4 mm²
Stripping length
9 mm
Internal cylindrical gage
A4
Screw thread
M3
Tightening torque, min
0.6 Nm
Tightening torque max
0.8 Nm
Standards and Regulations
Connection in acc. with standard
CSA
IEC 60947-7-1
Flammability rating according to UL 94
V0
Fire protection for rail vehicles (DIN EN 45545-2) R22
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R23
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R24
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R26
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Environmental Product Compliance
China RoHS
Environmentally Friendly Use Period = 50
For details about hazardous substances go to tab “Downloads”, Category
“Manufacturer's declaration”
Drawings
Circuit diagram
42
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Classifications
eCl@ss
eCl@ss 4.0
27141120
eCl@ss 4.1
27141120
eCl@ss 5.0
27141120
eCl@ss 5.1
27141120
eCl@ss 6.0
27141120
eCl@ss 7.0
27141120
eCl@ss 8.0
27141120
eCl@ss 9.0
27141120
ETIM
ETIM 2.0
EC000897
ETIM 3.0
EC000897
ETIM 4.0
EC000897
ETIM 5.0
EC000897
ETIM 6.0
EC000897
UNSPSC
UNSPSC 6.01
30211811
UNSPSC 7.0901
39121410
UNSPSC 11
39121410
UNSPSC 12.01
39121410
UNSPSC 13.2
39121410
Approvals
Approvals
Approvals
CSA / UL Recognized / VDE Gutachten mit Fertigungsüberwachung / cUL Recognized / LR / IECEE CB Scheme / EAC / EAC / DNV GL / PRS / EAC /
cULus Recognized
Ex Approvals
IECEx / ATEX / UL Recognized / cUL Recognized / EAC Ex
Approval details
43
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Approvals
CSA

http://www.csagroup.org/services-industries/product-listing/
B
C
mm²/AWG/kcmil
26-10
26-10
Nominal current IN
30 A
30 A
Nominal voltage UN
600 V
600 V
UL Recognized

http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
B
C
mm²/AWG/kcmil
26-10
26-10
Nominal current IN
30 A
30 A
Nominal voltage UN
600 V
600 V
VDE Gutachten mit
Fertigungsüberwachung

http://www.vde.com/en/Institute/OnlineService/
VDE-approved-products/Pages/Online-Search.aspx
mm²/AWG/kcmil
0.2-4
Nominal current IN
32 A
Nominal voltage UN
800 V
cUL Recognized

http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
B
C
mm²/AWG/kcmil
26-10
26-10
Nominal current IN
30 A
30 A
Nominal voltage UN
600 V
600 V
LR

http://www.lr.org/en
44
13631
FILE E 60425
40013658
FILE E 60425
05/20042
PHOENIX PART # 3044102
Feed-through terminal block - UT 4 - 3044102
Approvals
IECEE CB Scheme

http://www.iecee.org/
mm²/AWG/kcmil
0.2-4
Nominal voltage UN
800 V
DE1-60117
EAC

EAC-Zulassung
EAC

7500651.22.01.00246
DNV GL
PRS

EAC

cULus Recognized

http://exchange.dnv.com/tari/
TAE00001S9
http://www.prs.pl/
TE/2156/880590/17
RU CDE.A*30.B.01742
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
Phoenix Contact 2018 © - all rights reserved
http://www.phoenixcontact.com
45
PHOENIX PART # 3046359
Component terminal block - UT 4-MTD-DIO/R-L-P/P - 3046359
Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's
documentation. Our General Terms of Use for Downloads are valid
(http://phoenixcontact.com/download)
Component terminal block, With test socket screws for insertion of test plugs, nom. voltage: 800 V, nominal
current: 0.5 A, connection method: Screw connection, number of connections: 2, cross section:0.14 mm² - 6 mm²,
AWG: 26 - 10, width: 6.2 mm, color: gray, mounting type: NS 35/7,5, NS 35/15
Key Commercial Data
Packing unit
1 STK
GTIN
GTIN
4017918962944
Weight per Piece (excluding packing)
12.000 g
Custom tariff number
85369010
Country of origin
Poland
Technical data
General
Note
The max. current is determined by the diode. Installed: Diode 1N 4007,
reverse voltage: 1300 V, maximum continuous current: 0.5 A.
Number of levels
1
Number of connections
2
Nominal cross section
4 mm²
Color
gray
Insulating material
PA
Flammability rating according to UL 94
V0
Rated surge voltage
8 kV
Overvoltage category
III
Nominal current IN
0.5 A
46
PHOENIX PART # 3046359
Component terminal block - UT 4-MTD-DIO/R-L-P/P - 3046359
Technical data
General
Maximum load current
0.5 A
Nominal voltage UN
800 V
Open side panel
Yes
Relative insulation material temperature index (Elec., UL 746 B)
130 °C
Temperature index of insulation material (DIN EN 60216-1 (VDE 0304-21)) 125 °C
Static insulating material application in cold
-60 °C
Behavior in fire for rail vehicles (DIN 5510-2)
Test passed
Flame test method (DIN EN 60695-11-10)
V0
Oxygen index (DIN EN ISO 4589-2)
>32 %
NF F16-101, NF F10-102 Class I
2
NF F16-101, NF F10-102 Class F
2
Surface flammability NFPA 130 (ASTM E 162)
passed
Specific optical density of smoke NFPA 130 (ASTM E 662)
passed
Smoke gas toxicity NFPA 130 (SMP 800C)
passed
Calorimetric heat release NFPA 130 (ASTM E 1354)
27,5 MJ/kg
Fire protection for rail vehicles (DIN EN 45545-2) R22
HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R23
HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R24
HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R26
HL 1 - HL 3
Dimensions
Width
6.2 mm
Length
57.8 mm
Height NS 35/7,5
47.5 mm
Height NS 35/15
55 mm
Connection data
Conductor cross section solid min.
0.14 mm²
Conductor cross section solid max.
6 mm²
Conductor cross section flexible min.
0.14 mm²
Conductor cross section flexible max.
6 mm²
Conductor cross section AWG min.
26
Conductor cross section AWG max.
10
Conductor cross section flexible, with ferrule without plastic sleeve min.
0.14 mm²
Conductor cross section flexible, with ferrule without plastic sleeve max.
4 mm²
Conductor cross section flexible, with ferrule with plastic sleeve min.
0.14 mm²
Conductor cross section flexible, with ferrule with plastic sleeve max.
4 mm²
2 conductors with same cross section, solid min.
0.14 mm²
47
PHOENIX PART # 3046359
Component terminal block - UT 4-MTD-DIO/R-L-P/P - 3046359
Technical data
Connection data
2 conductors with same cross section, solid max.
1.5 mm²
2 conductors with same cross section, stranded min.
0.14 mm²
2 conductors with same cross section, stranded max.
1.5 mm²
2 conductors with same cross section, stranded, ferrules without plastic
sleeve, min.
0.14 mm²
2 conductors with same cross section, stranded, ferrules without plastic
sleeve, max.
1.5 mm²
2 conductors with same cross section, stranded, TWIN ferrules with plastic
0.5 mm²
sleeve, min.
2 conductors with same cross section, stranded, TWIN ferrules with plastic
2.5 mm²
sleeve, max.
Connection method
Screw connection
Stripping length
9 mm
Internal cylindrical gage
A4
Tightening torque, min
0.6 Nm
Tightening torque max
0.8 Nm
Standards and Regulations
Connection in acc. with standard
CSA
Flammability rating according to UL 94
V0
Fire protection for rail vehicles (DIN EN 45545-2) R22
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R23
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R24
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Fire protection for rail vehicles (DIN EN 45545-2) R26
HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3 HL 1 - HL 3
Environmental Product Compliance
China RoHS
Environmentally Friendly Use Period = 50
For details about hazardous substances go to tab “Downloads”, Category
“Manufacturer's declaration”
Drawings
Circuit diagram
Classifications
eCl@ss
eCl@ss 4.0
27141127
eCl@ss 4.1
27141127
48
PHOENIX PART # 3046359
Component terminal block - UT 4-MTD-DIO/R-L-P/P - 3046359
Classifications
eCl@ss
eCl@ss 5.0
27141127
eCl@ss 5.1
27141127
eCl@ss 6.0
27141127
eCl@ss 7.0
27141127
eCl@ss 8.0
27141127
eCl@ss 9.0
27141127
ETIM
ETIM 2.0
EC000897
ETIM 3.0
EC000897
ETIM 4.0
EC000903
ETIM 5.0
EC000903
ETIM 6.0
EC000903
UNSPSC
UNSPSC 6.01
30211811
UNSPSC 7.0901
39121410
UNSPSC 11
39121410
UNSPSC 12.01
39121410
UNSPSC 13.2
39121410
Approvals
Approvals
Approvals
CSA / UL Recognized / cUL Recognized / LR / EAC / DNV GL / EAC / cULus Recognized
Ex Approvals
Approval details
CSA
mm²/AWG/kcmil

http://www.csagroup.org/services-industries/product-listing/
B
C
26-10
26-10
49
13631
PHOENIX PART # 3046359
Component terminal block - UT 4-MTD-DIO/R-L-P/P - 3046359
Approvals
B
C
Nominal current IN
1A
1A
Nominal voltage UN
300 V
300 V
UL Recognized

http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
mm²/AWG/kcmil
26-10
Nominal current IN
1A
Nominal voltage UN
300 V
cUL Recognized

http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
mm²/AWG/kcmil
26-10
Nominal current IN
1A
Nominal voltage UN
300 V
LR

EAC

http://www.lr.org/en
http://exchange.dnv.com/tari/

cULus Recognized

FILE E 60425
05/20042
EAC-Zulassung
DNV GL
EAC
FILE E 60425
TAE00001S9
RU CDE.A*30.B.01742
http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm
Phoenix Contact 2018 © - all rights reserved
http://www.phoenixcontact.com
50
POWEREX PART # CS410899C
®
CD41__99C, CS41__99C
CC41__99C, CN41__99C
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
http://www.pwrx.com
POW-R-BLOKTM
Single & Dual Diode Isolated Module
100 Amperes / Up to 1800 Volts
CD41__99C, CS41_99C,
CC41__99C, CN41_99C
Single & Dual Diode Isolated
POW-R-BLOKTM Module
100 Amperes / Up to 1800 Volts
Description:
Powerex Single and Dual Diode
Modules are designed for use in
applications requiring rectification and
isolated packaging. The modules are
isolated for easy mounting with other
components on a common heatsink.
Features:
 Electrically Isolated Heatsinking
 Compression bonded construction
 Low Thermal Impedance
for Improved Current Capability
 RoHS Compliant
 UL Recognized (E78240)
Benefits:
Ordering Information:
Outline Dimensions
Dimension
Inches
Millimeters
A
3.62
92
B
0.83
21
C
3.15
80
D
1.18
30
F
0.83
21
G
0.79
20
H
0.79
20
K
0.24
6.2
L
0.63
16
M
0.51
13
N
0.33
8.5
U
M5
M5
Select the complete nine digit module
part number from the table below.
Example: CD411699C is a 1600Volt,
100 Ampere Dual Diode Isolated
POW-R-BLOKTM Module
 No Additional Insulation
Components Required
 Easy Installation
 No Clamping Components
Required
 Reduce Engineering Time
Applications:
Type
CD41
CS41
CC41
CN41
Voltage Current
Volts Amperes
(x100)
08
12
14
16
18
99
(100 A)
Version
C








Power Supplies
Bridge Circuits
AC & DC Motor Drives
Battery Supplies
Large IGBT Circuit Front Ends
Lighting Control
Heat & Temperature Control
Welders
Note: Dimensions are for reference only.
Revision Date: 09/22/2014
51
POWEREX PART # CS410899C
®
CD41__99C, CS41__99C
CC41__99C, CN41__99C
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
http://www.pwrx.com
POW-R-BLOKTM
Single & Dual Diode Isolated Module
100 Amperes / Up to 1800 Volts
Absolute Maximum Ratings
Characteristics
Conditions
Symbol
Units
Repetitive Peak Reverse Blocking Voltage
VRRM
up to 1800
V
Non-Repetitive Peak Reverse Blocking Voltage
(t < 5 msec)
VRSM
VRRM + 100
V
RMS Forward Current
180° Conduction, TC=104°C
IF(RMS)
157
A
Average Forward Current
180° Conduction, TC=104°C
IF(AV)
100
A
Peak One Cycle Surge Current, Non-Repetitive
50 Hz, 60% VRRM reapplied, Tj=150°C
IFSM
2,600
A
I2t for Fusing for One Cycle, 10 milliseconds
50 Hz, 60% VRRM reapplied, Tj=150°C
I2t
34,400
A2 sec
Operating Temperature
TJ
-40 to +150
°C
Storage Temperature
Tstg
-40 to +150
°C
30
3.4
53
6
160
5.64
in.-Lb.
Nm
in.-Lb.
Nm
g
oz.
2500
V
Max. Mounting Torque, M5 Mounting Screw on
Terminals
Max. Mounting Torque, Module to Heatsink
Module Weight, Typical
V Isolation @ 25C
50 – 60 Hz, 1 minute
Vrms
Information presented is based upon manufacturers testing and projected capabilities.
This information is subject to change without notice.
The manufacturer makes no claim as to the suitability of use, reliability, capability,
or future availability of this product.
Revision Date: 09/22/2014
52
POWEREX PART # CS410899C
®
CD41__99C, CS41__99C
CC41__99C, CN41__99C
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
http://www.pwrx.com
POW-R-BLOKTM
Single & Dual Diode Isolated Module
100 Amperes / Up to 1800 Volts
Electrical Characteristics, TJ=25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Max.
Units
Repetitive Peak Reverse Leakage Current
IRRM
Up to VRRM, TJ=150°C
8
mA
Peak On-State Voltage
V FM
IFM =330A
1.55
V
Threshold Voltage, Low-level
Slope Resistance, Low-level
V(TO)1
rT1
TJ = 150°C, I = 16.7% x IT(AV) to IT(AV)
0.8
1.74
V
mΩ
Thermal Characteristics
Characteristics
Max.
Units
Thermal Resistance, Junction to Case
DC Operation
Symbol
RΘJ-C
Per Junction, both conducting
0.35
°C/W
Thermal Resistance, Case to Sink Lubricated
RΘC-S
Per Module
0.15
°C/W
Revision Date: 09/22/2014
53
POWEREX PART # CS410899C
®
CD41__99C, CS41__99C
CC41__99C, CN41__99C
POW-R-BLOKTM
Single & Dual Diode Isolated Module
100 Amperes / Up to 1800 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
http://www.pwrx.com
Maximum On-State Forward Voltage Drop
Maximum Transient Thermal Impedance
(Junction to Case)
( Tj = 150 C )
0.4
0.35
Thermal Impedance - Rjc - °C/W
On-State Voltage - Vfm - Volts
5
4
3
2
0.3
0.25
0.2
0.15
0.1
1
0.05
0
10
100
1000
0
0.0001
10000
Instantaneous On-State Current - Ifm - Amperes
0.001
10
100
(Sinusoidal Waveform)
150
120
180°
120°
90°
100
60°
30°
80
140
Max. Case Temperature - Tcase - °C
Maximum Power Dissipation Per Diode - Watts
1
Maximum Allowable Case Temperature
(Sinusoidal Waveform)
15°
60
40
20
130
15°
120
30°
0
20
40
60
80
100
60°
110
90°
180°
120°
100
0
90
120
0
20
40
60
80
100
Average On-State Current - If(av) - Amperes
Average On-State Current - If(av) - Amperes
Maximum On-State Power Dissipation
Maximum Allowable Case Temperature
(Rectangular Waveform)
120
(Rectangular Waveform)
180
150
160
270°
360°
Max. Case Temperature - Tcase - °C
Maximum Power Dissipation Per Diode - Watts
0.1
Time - t - Seconds
Maximum On-State Power Dissipation
140
0.01
180°
140
120
90°
120°
60°
100
30°
80
15°
60
40
140
130
120
110
30°
100
15°
60°
90° 120°
180°
90
20
0
0
20
40
60
80
100
120
140
160
270°
360° (DC)
80
180
0
Average On-State Current - If(av) - Amperes
20
40
60
80
100
120
140
160
Average On-State Current - If(av) - Amperes
Revision Date: 09/22/2014
54
180
RED LION PART # DSPSX000
Bulletin No. DSP-K
Drawing No. LP0629
Released 11/13
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODEL DSP – DATA STATION PLUS
C
UL
 PROTOCOL CONVERSION FEATURE CONVERTS NUMEROUS
PROTOCOLS SIMULTANEOUSLY
US LISTED
R
 COMPACTFLASH® SLOT ALLOWS PROCESS DATA TO BE
LOGGED DIRECTLY TO CSV FILES
IND. CONT. EQ.
34AD
 VIRTUAL HMI OFFERS BUILT-IN PC-BASED SCADA
FUNCTIONALITY
 WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA
LOGS AND VIRTUAL HMI
 EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA
MAPPING TO PLCs, PCs, AND SCADA SYSTEMS
 ALARM NOTIFICATIONS CAN BE SENT VIA EMAIL OR TEXT
MESSAGES
C
UL
R
 10 BASE-T/100 BASE-TX ETHERNET CONNECTION
CAN CONNECT TO AN UNLIMITED NUMBER OF
DEVICES VIA FOUR PROTOCOLS SIMULTANEOUSLY
US LISTED FOR USE IN HAZARDOUS LOCATIONS:
3PWL
PROGRAMMABLE
CONTROLLERS
Class I, Division 2, Groups A, B, C, and D
GENERAL DESCRIPTION
SOFTWARE
The Data Station is programmed with Crimson® 2.0 software for Windows®
2000 or later platforms. The software is an easy to use graphical interface which
can be purchased as part of a kit that includes a manual and cables, or
downloaded free of charge from www.redlion.net.
The Data Station Plus was designed to act as a nexus for industrial data
collection and management. The unit offers multiple protocol conversion, data
logging and remote machine access. With three built in serial ports and a 10
Base-T/100 Base-TX Ethernet port, the unit performs protocol conversion,
allowing disparate devices to communicate seamlessly with one another. The
Ethernet port supports up to four protocols simultaneously so even Ethernet to
Ethernet protocols can be converted.
The CompactFlash card allows data to be collected and stored for later
review. The files are stored in simple CSV file format allowing common
applications, such as Microsoft Excel and Access, to view and manage the data.
The free Websync utility provides a means to synchronize the files with a PC’s
hard drive for permanent storage. The CompactFlash card may also be used to
load new configuration files into the Data Station.
The built-in web server allows log files to be retrieved manually, and also
provides access to the unique “virtual HMI”. The virtual HMI is programmed
just like Red Lion’s G3 series of HMI. Any standard web browser such as
Internet Explorer or Netscape may be used to monitor or control the HMI from
a PC anywhere in the world.
The USB port may be used for blazing fast file downloads, or to mount the
Data Station’s CompactFlash card as an external drive to your PC.
The Data Station’s DIN rail mounting saves time and panel space and snaps
easily onto standard top hat (T) profile DIN rail.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent
and redundant temperature limit indicator with alarm outputs is strongly
recommended.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
DIMENSIONS In inches (mm)
3.09 (78.5)
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF
COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2
4.15 (105.4)
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I,
DIVISION 2, GROUPS A, B, C, D, OR NON-HAZARDOUS
LOCATIONS ONLY
RS232/PG
STS
USB/PG
CF
RS485
CompactFlash is a registered trademark of CompactFlash Association.
5.30 (134.7)
RS232
ETHERNET
1
55
RED LION PART # DSPSX000
SPECIFICATIONS
6. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range:
DSPSX000 AND DSPGT000: 0 to 50 °C
DSPSX001 AND DSPGT001: -20 to 70 °C
Storage Temperature Range: -30 to 70 °C
Operating and Storage Humidity: 80% max relative humidity,
non-condensing, from 0 to 50 °C
Vibration to IEC 68-2-6: Operational 5 to 150 Hz, 2 g.
Shock to IEC 68-2-27: Operational 30 g
Altitude: Up to 2000 meters
7. CONSTRUCTION: Case body is burgundy high impact plastic and
stainless steel. For indoor use only. Installation Category II, Pollution
Degree 2.
8. POWER CONNECTION: Removable wire clamp screw terminal block.
Wire Gage Capacity: 24 AWG to 12 AWG
Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)
9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting
rails according to EN50022 -35 x 7.5 and -35 x 15.
10. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 Immunity to Industrial Locations
Emission CISPR 11 Class A
Safety requirements for electrical equipment for measurement, control, and
laboratory use:
EN 61010-1: General Requirements
EN 61010-2-030: Particular Requirements for Testing and Measuring
Circuits
EN 61010-2-201: Particular Requirements for Control Equipment
RoHS Compliant
UL Listed: File #E302106
UL Hazardous: File #E317425
Refer to EMC Installation Guidelines section of the bulletin for additional
information.
11. WEIGHT: 15.1 oz (428 g)
1. POWER: 24 VDC ± 10%
200 mA min., without expansion card
1 Amp maximum with expansion card fitted
Must use NEC Class 2 or Limited Power Source (LPS) rated power supply.
2. COMMUNICATIONS:
USB/PG Port: Adheres to USB specification 1.1. Device only using Type B
connection.
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
RS232/PG Port: RS232 port via RJ12
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12
DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC,
VOL = 0.5 V @ 25 mA max.
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
3. LEDs:
STS – Status LED indicates condition of Data Station.
TX/RX – Transmit/Receive LEDs show serial activity.
Ethernet – Link and activity LEDs.
CF – CompactFlash LED indicates card status and read/write activity
4. MEMORY:
On-board User Memory: 4 Mbytes of non-volatile Flash memory.
On-board SDRAM:
DSPSX: 2 Mbytes
DSPGT: 8 Mbytes
Memory Card: CompactFlash Type II slot for Type I and Type II cards.
5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month
drift. Crimson 2.0’s SNTP facility allows synchronization with external servers.
Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC.
A “Battery Low” system variable is available so that the programmer can
choose specific action(s) to occur when the battery voltage drops below
its nominal voltage.
This unit is NOT field serviceable. All work must be done by a qualified
technician.
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR
AREA IS KNOWN TO BE NON-HAZARDOUS.
HARDWARE
The unit shall be installed inside a UL Listed Industrial Control Panel or
similar type of enclosure. A minimum 3.2 mm distance shall be maintained
between the hazardous live parts of the equipment and accessible parts of the
fire/electrical enclosure.
INSTALLATION
DIN rail should be mounted horizontally so that the unit’s ventilation holes
are vertical in relation to cabinet orientation. A minimum clearance of 1 inch
(25.4 mm) should be maintained above and below the unit in order to ensure
proper thermal regulation.
TOP
1.00"
min. clearance
1
RS232/PG
STS
USB/PG
CF
RS485
RS232
ETHERNET
2
1.00"
min. clearance
Figure 1 - Attach Data Station To DIN Rail
BOTTOM
2
56
RED LION PART # DSPSX000
COMPACTFLASH® CARD
POWER SUPPLY REQUIREMENTS
CompactFlash
(Top Side)
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4 Mbytes and formatted to a maximum of
2 Gbytes (see Note box below) with the Data Station’s CompactFlash socket.
Cards are available at most computer and office supply retailers. CompactFlash
can be used for configuration transfers, data logging, and trending.
It is very important that the power supply is mounted correctly if the unit is
to operate reliably. Please take care to observe the following points:
– The power supply must be mounted close to the unit, with usually not more
than 6 feet (1.8 m) of cable between the supply and the Data Station.
Ideally, the shortest length possible should be used.
– The wire used to connect the Data Station’s power supply should be at least
22-gage wire. If a longer cable run is used, a heavier gage wire should be
used. The routing of the cable should be kept away from large contactors,
inverters, and other devices which may generate significant electrical
noise.
– A power supply with an NEC Class 2 or Limited Power Source (LPS) and
SELV rating is to be used. This type of power supply provides isolation to
accessible circuits from hazardous voltage levels generated by a mains
power supply due to single faults. SELV is an acronym for “safety extralow voltage.” Safety extra-low voltage circuits shall exhibit voltages safe
to touch both under normal operating conditions and after a single fault,
such as a breakdown of a layer of basic insulation or after the failure of a
single component has occurred.
CompactFlashInsert Top Side
Towards Left
Visit www.redlion.net for a complete list of our PSDR Series of NEC Class
2 power supplies.
Note: Do not remove or insert
the CompactFlash card while
power is applied.
NOTE
For reliable operation of this and other Red Lion products, one of the
following brands of CompactFlash card must be used...
Information stored on a CompactFlash card can be read by a card reader
attached to a PC. This information is stored in IBM (Windows®) PC compatible
FAT16 file format.
SimpleTech
SanDisk®
SMART® Modular
Silicon Systems
Not all of the above manufacturers offer CompactFlash cards recognized to
UL standards, which may be required for your application.
Although RLC products limit use of CompactFlash card memory to 2 GB,
cards with a larger capacity can be used. They MUST be formatted to 2
GB and use the FAT 16 file system. It is recommended to format the CF
card using the format utility from within Crimson.
EMC INSTALLATION GUIDELINES
effective. The following EMI suppression devices (or equivalent) are
recommended:
Fair-Rite part number 0443167251 (RLC part number FCOR0000)
Line Filters for input power cables:
Schaffner # FN2010-1/07 (Red Lion Controls # LFIL0000)
6. To protect relay contacts that control inductive loads and to minimize radiated
and conducted noise (EMI), some type of contact protection network is
normally installed across the load, the contacts or both. The most effective
location is across the load.
a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide
varistor (MOV) across an AC inductive load is very effective at reducing
EMI and increasing relay contact life.
b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor
switch, care must be taken not to exceed the breakdown voltage of the
transistor when the load is switched. One of the most effective ways is to
place a diode across the inductive load. Most RLC products with solid state
outputs have internal zener diode protection. However external diode
protection at the load is always a good design practice to limit EMI.
Although the use of a snubber or varistor could be used.
RLC part numbers: Snubber: SNUB0000
Varistor: ILS11500 or ILS23000
7. Care should be taken when connecting input and output devices to the
instrument. When a separate input and output common is provided, they
should not be mixed. Therefore a sensor common should NOT be connected
to an output common. This would cause EMI on the sensitive input common,
which could affect the instrument’s operation.
Although Red Lion Controls Products are designed with a high degree of
immunity to Electromagnetic Interference (EMI), proper installation and wiring
methods must be followed to ensure compatibility in each application. The type
of the electrical noise, source or coupling method into a unit may be different
for various installations. Cable length, routing, and shield termination are very
important and can mean the difference between a successful or troublesome
installation. Listed are some EMI guidelines for a successful installation in an
industrial environment.
1. A unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
2. Use shielded cables for all Signal and Control inputs. The shield connection
should be made as short as possible. The connection point for the shield
depends somewhat upon the application. Listed below are the recommended
methods of connecting the shield, in order of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
3. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors, feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors, control
relays, transformers, and other noisy components.
4. Long cable runs are more susceptible to EMI pickup than short cable runs.
5. In extremely high EMI environments, the use of external EMI suppression
devices such as Ferrite Suppression Cores for signal and control cables is
Visit RLC’s web site at http://www.redlion.net/Support/InstallationConsiderations.
html for more information on EMI guidelines, Safety and CE issues as they
relate to Red Lion Controls products.
3
57
RED LION PART # DSPSX000
WIRING
POWER CONNECTION
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT
WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOW TO BE
NON-HAZARDOUS.
INPUT AND OUTPUT (I/O) WIRING MUST BE IN
ACCORDANCE WITH CLASS I, DIV. 2 WIRING METHODS
AND IN ACCORDANCE WITH THE AUTHORITY HAVING
JURISDICTION.
COMMON
+24 VDC
COMM
+24
N/C
PROGRAMMING PORTS
RS232
RS232/PG
CBLPROG0
CTS
Rx
COMM
COMM
Tx
RTS
RS232/PG
STS
OR
USB/PG
CF
USB/PG
RS485
RS232
ETHERNET
CBLUSB00
OR
Ethernet (Crossover)
ETHERNET
GREEN/AMBER LED
YELLOW LED
COMMUNICATION PORTS
RS232
RS232/PG
CTS
Rx
COMM
COMM
Tx
RTS
CBLPROG0
RS232/PG
STS
USB/PG
CF
RS485
RS232
OR
ETHERNET
POWER
SLC 5/03 CPU
RUN
FORCE
FLT
DH485
BATT
RUN
RS232
REM
PROG
PWR OUT +24
VDC
PWR OUT COM
120/240 VAC
VAC NEUT
CHASSIS GND
CBLxxxxx*
4
58
USER
POWER
RED LION PART # DSPSX000
RS232
RS232/PG
STS
USB/PG
RS232
RTS
Tx
COMM
COMM
Rx
CTS
POWER
SLC 5/03 CPU
CF
RUN
FORCE
FLT
DH485
BATT
RUN
RS232
REM
PROG
RS485
RS232
PWR OUT +24
VDC
PWR OUT COM
USER
POWER
120/240 VAC
VAC NEUT
CHASSIS GND
CBLxxxxx*
ETHERNET
* Use appropriate communications cable. See Ordering
Information for descriptions of the available cables.
RS485
RS232/PG
STS
POWER
SLC 5/03 CPU
RUN
FORCE
FLT
DH485
BATT
RUN
USB/PG
RS232
REM
PROG
CF
RS485
TxA
TxB
COMM
TxEN
RxB
RxA
TxA
TxB
RS485
PWR OUT +24
VDC
PWR OUT COM
120/240 VAC
VAC NEUT
WARNING: Do NOT use a standard DH-485
cable to connect this port to Allen Bradley
equipment.
CHASSIS GND
CBLxxxxx*
RS232
USER
POWER
ETHERNET
PORT 3 - ETHERNET CONNECTION
RS232/PG
STS
GREEN/AMBER LED
USB/PG
CF
RS485
YELLOW LED
RS232
Standard Ethernet cable
ETHERNET
CTS (PIN 1)
Rx
COMM
COMM
Tx
RTS (PIN 6)
DATA STATION PORT PIN OUTS
1
COMMON
2
24VDC ±10%
3
N/C
POWER
CONNECTOR
RS232
RS232/PG PORT
TROUBLESHOOTING
RS232/PG
STS
If for any reason you have trouble operating,
connecting, or simply have questions concerning your
new Data Station, contact Red Lion’s technical support.
For contact information, refer to the back page of this
bulletin for phone and fax numbers.
USB/PG
TxB (PIN 1)
TxA
RxA
RxB
TxEN
COMM
TxB
TxA (PIN 8)
USB/PG
CF
EXPANSION
PORT
RS485
EMAIL: techsupport@redlion.net
Web Site: http://www.redlion.net
RS485
CTS (PIN 1)
Rx
COMM
COMM
Tx
RTS (PIN 6)
COMMS
PORT
RS232
ETHERNET
RS232
YELLOW
LED
GREEN/
AMBER
LED
COMMS
PORT
ETHERNET
(NIC)
5
59
RED LION PART # DSPSX000
COMMUNICATING WITH THE DATA STATION
CONFIGURING A DATA STATION
RS232 PORTS
The Data Station is configured using Crimson® 2.0 software. Crimson 2.0 is
available as a free download from Red Lion’s website, or it can be ordered on
CD. Updates to the software for new features and drivers are posted on the
website as they become available. By configuring the Data Station using the
latest version of the software, you are assured that your unit has the most up to
date feature set. Crimson® 2.0 software can configure the Data Station through
the RS232/PG port, USB/PG port, Ethernet, or CompactFlash. The USB/PG
port is connected using a standard USB cable with a Type B connector.
The driver needed to use the USB port will be installed with Crimson 2.0.
The RS232/PG port uses a programming cable made by Red Lion to connect to
the DB9 COM port of your computer. If making your own cable, refer to the
“Data Station Port Pin Outs” for wiring information.
The CompactFlash can be used to program a Data Station by placing a
configuration file and firmware on the CompactFlash card. The card is then
inserted into the target Data Station and powered. Refer to the Crimson® 2.0
literature for more information on the proper names and locations of the files.
The Data Station has two RS232 ports. There is the RS232/PG port and the
COMMS port. Although only one of these ports can be used for programming,
both ports can be used for communications with a PLC. The RS232/PG port can
be used for either master or slave protocols.
RS422/485 PORT
The Data Station has one RS422/485 port. This port can be configured to act
as either RS422 or RS485.
RS422/485 4-WIRE
CONNECTIONS
RS485 2-WIRE
CONNECTIONS
5V
5V
130K
7
1
130K
TxB
TX
7
1
TxB
TX/RX
8
CABLES AND DRIVERS
130K
Red Lion has a wide range of cables and drivers for use with many different
communication types. A list of these drivers and cables along with pin outs is
available from Red Lion’s website. New cables and drivers are added on a
regular basis. If making your own cable, refer to the “Data Station Port Pin
Outs” for wiring information.
2
5
TxA
TxEN (OC)
8
130K
2
TxA
5
TxEN (OC)
6
GND
5V
USB, DATA TRANSFERS FROM THE
COMPACTFLASH CARD
130K
4
RxB
3
RxA
6
GND
RX
130K
WARNING - DO NOT CONNECT OR DISCONNECT CABLES
WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE
NON-HAZARDOUS. USB PORT IS FOR SYSTEM SET-UP AND
DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT
CONNECTION.
Note: All Red Lion® devices connect A to A and B to B, except for Paradigm
devices. Refer to www.redlion.net for additional information.
In order to transfer data from the CompactFlash card via the USB port, a
driver must be installed on your computer. This driver is installed with Crimson
2.0 and is located in the folder C:\Program Files\Red Lion Controls\Crimson
2.0\Device\ after Crimson 2.0 is installed. This may have already been
accomplished if your Data Station was configured using the USB port.
Once the driver is installed, connect the Data Station to your PC with a USB
cable, and follow “Mounting the CompactFlash” instructions in the Crimson 2.0
user manual.
Note that using the USB port for frequent data transfers is not recommended.
For frequent data transfers it is recommended that the Ethernet connection be
used. Through the Ethernet connection a web page can be set up to view logged
data. Refer to the Crimson 2.0 manual for details.
DH485 COMMUNICATIONS
The Data Station’s RS422/485 COMMS port can also be used for Allen
Bradley DH485 communications.
WARNING: DO NOT use a standard DH485 cable to connect this port to Allen
Bradley equipment. A cable and wiring diagram are available from Red Lion.
Note: The USB port is for system set-up and diagnostics and is not intended for
permanent connection.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The Data Station’s RJ45 jack is wired as a NIC (Network Interface
Card). For example, when wiring to a hub or switch use a straight-through
cable, but when connecting to another NIC use a crossover cable.
The Crimson 2.0 manual contains additional information on Ethernet
communications.
6
60
RED LION PART # DSPSX000
LEDS
USER COMMUNICATION PORTS - TX/RX LEDS
STS – STATUS LED
The green Status LED provides information regarding the state of the Data
Station. This includes indication of the various stages of the start-up routine
(power-up), and any errors that may occur.
LED
INDICATION
GREEN
Transmitting
RED
Receiving
Note: LEDs are not available on the Programming Port: RS232/PG.
Startup Routine
INDICATION
Rapidly Flashing
Data Station is currently running the boot loader and/
or being flash upgraded by Crimson.
Steady
Data Station is operating properly.
ETHERNET LEDS
CF – COMPACTFLASH LED
LED
INDICATION
Off
No CompactFlash Card is present.
Steady
Valid CompactFlash card is present.
Flashing Rapidly
CompactFlash card is being checked.
Flickering
Unit is writing to the CompactFlash, either
because it is storing data, or because the PC
connected via the USB port has locked the drive.
Flashing Slowly
Incorrectly formatted CompactFlash card present.
LED
INDICATION
YELLOW (Solid)
Link Established
YELLOW (Flashing)
Network Activity
GREEN
10 BASE-T Communications
AMBER
100 BASE-TX Communications
1
1. Do not turn off power to the unit while this light is flickering. The unit writes
data in two minute intervals. Later Microsoft operating systems will not lock
the drive unless they need to write data; Windows 98 may lock the drive any
time it is mounted, thereby interfering with logging. Refer to “Mounting the
CompactFlash” in the Crimson 2.0 User Manual.
ORDERING INFORMATION
TYPE
Data Station Plus
MODEL NO.
DSP
Communications
Cables (10 feet)
CBL
Software
SFCRM2
Power Supply
PART NUMBER
DSPSX000
Data Station with multiple protocol converter, data logger, web server with Virtual HMI up to
QVGA (320 x 240), expansion slot, and extended operating temperature.
DSPSX001
Data Station with multiple protocol converter, data logger, web server with Virtual HMI up to VGA
(640 x 480) size and expansion slot with increased SDRAM.
DSPGT000
Data Station with multiple protocol converter, data logger, web server with Virtual HMI up to VGA
(640 x 480), expansion slot with increased SDRAM, and extended operating temperature.
DSPGT001
RS-232 Programming Cable
CBLPROG0
USB Cable
CBLUSB00
Communications Cables
1
CBLxxxxx
Crimson® 2.0 2, Manual and Download Cable
SFCRM200
PSDR
DIN Rail Power Supply
PSDRxxxx
XCCN
CANopen option card for Modular Controller or Data Station Plus
XCCN0000
XCDN
XCGSM
Accessories
DESCRIPTION
Data Station with multiple protocol converter, data logger, web server with Virtual HMI up to
QVGA (320 x 240) and expansion slot.
DeviceNet option card for Modular Controller or Data Station Plus
GSM/GPRS Modem option card for Modular Controller or Data Station Plus
XCDN0000
3
XCGSM000
XCPB
PROFIBUS option card for Modular Controller or Data Station Plus
XCPBDP00
XCRS
RS232/485 option card for Modular Controller or Data Station Plus
XCRS0000
G3CF
CompactFlash Card
DR
5
DIN Rail Mountable Adapter Products
G3CFxxxx
4
DRxxxxxx
1
Visit www.redlion.net for a list of communication drivers and cables.
2
Use this part number to purchase the Crimson® software on CD with a printed manual, USB cable, and RS-232 cable. Otherwise, download free of charge
from www.redlion.net.
3
Antenna (G3QANT00) is NOT included with the card. Must be purchased separately if needed.
4
Red Lion offers RJ modular jack adapters. Refer to the DR literature for complete details.
5
Industrial grade two million write cycles. SMART Modular Technologies model SG9CF (UL Listed Directory Category NWGQ).
7
61
RED LION PART # DSPSX000
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except
those expressly contained herein. The Customer acknowledges the disclaimers and limitations
contained herein and relies on no other warranties or affirmations.
Red Lion Controls
Headquarters
20 Willow Springs Circle
York PA 17406
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
Red Lion Controls
Europe
Softwareweg 9
NL - 3821 BN Amersfoort
Tel +31 (0) 334 723 225
Fax +31 (0) 334 893 793
Red Lion Controls
India
201-B, 2nd Floor, Park Centra
Opp 32 Mile Stone, Sector-30
Gurgaon-122002 Haryana, India
Tel +91 984 487 0503
62
Red Lion Controls
China
Unit 302, XinAn Plaza
Building 13, No.99 Tianzhou Road
ShangHai, P.R. China 200223
Tel +86 21 6113 3688
Fax +86 21 6113 3683
RED LION PART # XCENET00
Bulletin No. XCENET-X
Drawing No. LP0847
Effective 11/10
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net
MODEL XCENET - 10/100 ETHERNET OPTION CARD FOR DATA STATION PLUS
AND MODULAR CONTROLLER
 CONFIGURED USING CRIMSON® SOFTWARE
(VERSION 2.0 OR LATER)
 10 BASE-T/100 BASE-TX ETHERNET PORT
 EASY INSTALLATION
GENERAL DESCRIPTION
SPECIFICATIONS
Both the Modular Controller Master (enhanced models) and Data Station
Plus contain a proprietary expansion port which provides a high speed, parallel
architecture that extends the functionality and flexibility of the platform. This
approach allows these products to evolve concurrently with the latest advances
in communications and standards, without sacrificing performance. This high
bandwidth channel has significantly greater throughput when compared to the
traditional (external) serial gateway approach.
The auxiliary Ethernet port provides a means to isolate machine-network
traffic from the plant-wide network, thereby negating the need for an industrial
router. Further, by isolating the machine and plant-wide networks, the system
only requires that a single IP address be provided by the company’s IT group.
The XCENET option card is easily installed by removing the blank
expansion port cover of your Modular Controller or Data Station Plus, and
plugging the XCENET card into the expansion port. Installing this card adds an
auxiliary 10/100 Ethernet port to any Modular Controller or Data Station Plus.
Configuration is simple using Red Lion’s free Crimson 2.0 or Crimson 3.0
software.
1. POWER REQUIREMENTS: 24 V @ 30 mA max. Power is supplied to the
option card by the Modular Controller Master or Data Station Plus.
2. COMMUNICATIONS:
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
3. CERTIFICATIONS AND COMPLIANCES:
Consult factory for details.
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: Electrical Equipment for Measurement,
Control and Laboratory use.
Reference Modular Controller Master or Data Station Plus unit for EMC
specifications
4. ENVIRONMENTAL CONDITIONS:
Refer to the specifications of the Modular Controller Master or Data Station
Plus you are installing this card in.
5. CONSTRUCTION: For indoor use only. Installation Category II, Pollution
Degree 2.
6. INSTALLATION REQUIREMENTS: See “Installing the XCENET
Option card” for more details.
7. WEIGHT: 2.0 oz (56.7 g)
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
literature or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller.
ORDERING INFORMATION
MODEL NO.
XCENET
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
SFCRM2
1
DESCRIPTION
PART NUMBER
Ethernet option card for Modular Controller or
Data Station Plus
XCENET00
Crimson 2.0 with G3/Data Station Manual1
SFCRM200
Crimson 2.0 with Modular Controller Manual1
SFCRM2MC
Use these part numbers to purchase Crimson 2.0 on CD with a printed manual,
USB cable and RS-232 cable. Otherwise, download free of charge from www.
redlion.net.
CONTENTS OF PACKAGE
- XCENET option card
- This hardware bulletin
1
63
RED LION PART # XCENET00
INSTALLING THE XCENET OPTION CARD
Caution: The expansion and main circuit boards contain static
sensitive components. Before handling the cards, discharge static
charges from your body by touching a grounded bare metal object.
Ideally, handle the cards at a static controlled clean workstation.
Also, handle the cards by the edges only. Dirt, oil, or other
contaminants that may contact the cards can adversely affect circuit
operation.
Warning: Risk of Danger: Be sure to remove all power before
removing the expansion port cover
1. Remove power from the unit
2. Insert a flat-bladed screwdriver into the slot at the top of the expansion port
cover. Gently apply pressure on the screwdriver in an upward direction until
the expansion port cover disengages from the unit as shown in Figure 1.
3. Verify that the option card knobs are in the “unlocked” position as shown in
Figure 2.
4. Carefully insert the option card into the expansion port opening while
aligning the card-edge connector on the option card with the main board's
header, as shown in Figure 3. Once aligned, gently press on the front of the
card until it is flush with the front of the case.
5. Turn the option card knobs to the locked position as shown in Figure 4.
XCENET
LINK
Tx/Rx
Figure 1
Figure 2
XCENET
LINK
Tx/Rx
XCENET
LINK
Tx/Rx
Figure 3
Figure 4
2
64
RED LION PART # XCENET00
THE OPTION CARD LABEL
SOFTWARE/UNIT OPERATION
Place the option card label on the outer plastic cover of the Modular
Controller Master or Data Station Plus. The label contains the MAC ID of the
particular XCENET option card being used.
LEDS
The Link and Tx/Rx LEDs, shown in Figure 2, indicate the status of the
Ethernet port. Refer to the following chart.
LED
POWER SUPPLY REQUIREMENTS
LINK
NEW AND EXISTING INSTALLATIONS
The XCENET option card draws all of its power from the main board of the
Modular Controller master or Data Station Plus. The specifications of the
Modular Controller master or Data Station Plus account for the power needs of
an option card.
Rx/Tx
COLOR
DESCRIPTION
GREEN
10 BASE-T Communications
AMBER
100 BASE-TX Communications
YELLOW solid
Link established
YELLOW flashing
Data being transferred
TROUBLESHOOTING YOUR XCENET OPTION CARD
If for any reason you have trouble operating, connecting, or simply have
questions concerning your new XCENET option card, contact Red Lion’s
technical support. For contact information, refer to the back page of this bulletin
for phone and fax numbers.
COMMUNICATING WITH THE XCENET OPTION
CARD
CONFIGURING THE XCENET OPTION CARD
The XCENET is configured using Crimson® software. Crimson is available as
a free download from www.redlion.net, or it can be ordered on CD. Updates to
Crimson for new features and drivers are posted on the website as they become
available. By configuring the XCENET using the latest version of Crimson, you
are assured that your unit has the most up-to-date feature set. Additional
information can be found in your hardware bulletin and also in the Crimson 2.0
user manual.
EMAIL: techsupport@redlion.net
Web Site: http://www.redlion.net
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The XCENET option card’s RJ45 jack is wired as a NIC (Network
Interface Card). XCENET option card auto-detects remote transmit and receive
pairs and correctly assigns the transmit and receive pairs for the XCENET
option card. This exteremly useful feature enables the user to use whichever
type of cable (cross-over or straight) is available.
3
65
RED LION PART # XCENET00
LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except
those expressly contained herein. The Customer acknowledges the disclaimers and limitations
contained herein and relies on no other warranties or affirmations.
Red Lion Controls
Headquarters
20 Willow Springs Circle
York PA 17406
Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
Red Lion Controls
Europe
Printerweg 10
NL - 3821 AD Amersfoort
Tel +31 (0) 334 723 225
Fax +31 (0) 334 893 793
Red Lion Controls
India
54, Vishvas Tenement
GST Road, New Ranip,
Ahmedabad-382480 Gujarat, India
Tel +91 987 954 0503
Fax +91 79 275 31 350
66
Red Lion Controls
China
Unit 101, XinAn Plaza
Building 13, No.99 Tianzhou Road
ShangHai, P.R. China 200223
Tel +86 21 6113-3688
Fax +86 21 6113-3683
SCHNEIDER PART # HMIDT732
HMIDT732
Product data sheet
Characteristics
Main
Range of product
Magelis GTU
Product or component type
Flat screen
Terminal type
Touchscreen display
Integrated connection type
USB 2.0 type A
USB 2.0 type mini B
Complementary
Pixel resolution
1024 x 768
Function available
Brightness sensor
[Us] rated supply voltage
12...24 V DC power supply
Supply voltage limits
10.8...28.8 V
Power consumption in W
22 W
Display size
15 inch
Display type
Colour TFT LCD
Display resolution
1024 x 768 pixels XGA
Display colour
16 million colours
Backlight lifespan
50000 hours
Touch panel
Multi touch analogue resistive
Type of installation
Indoor installation
Type of cooling
Natural convection
Inrush current
30 A
Cut-out dimensions
383.5 (+ 1/- 0) x 282.5 (+ 1/- 0) mm
Width
397 mm
Height
296 mm
Depth
67 mm
Product weight
4.5 kg
Oct 17, 2017
67
Disclaimer: This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications
15 Touch Smart Display XGA
SCHNEIDER PART # HMIDT732
Environment
IP degree of protection
IP66 (front panel)
IP67 (front panel)
NEMA degree of protection
NEMA 4X (front panel)
Standards
CSA C22.2 No 142
ANSI/ISA 12-12-01
IEC 61132-2
CSA C22.2 No 213 : class I division 2
UL 508
Product certifications
RCM
cULus
CE
KC
Ambient air temperature for operation
0...60 °C conforming to EN 61131-2
Ambient air temperature for storage
-20...60 °C
Pollution degree
2
Relative humidity
10...90 % (non-condensing)
Operating altitude
2000 m
Vibration resistance
3.5 mm constant amplitude (f = 5...9 Hz) conforming to EN/IEC 61131-2
9.8 m/s² (f = 9...150 Hz) conforming to EN/IEC 61131-2
Shock resistance
147 m/s² conforming to EN/IEC 61131-2
Electromagnetic compatibility
Electrostatic discharge immunity test, level 3 conforming to EN/IEC 61000-4-2
Offer Sustainability
Sustainable offer status
Green Premium product
RoHS (date code: YYWW)
Compliant - since 1347 - Schneider Electric declaration of conformity
REACh
Reference not containing SVHC above the threshold
Schneider Electric declaration of conformity
Reference not containing SVHC above the threshold
Product environmental profile
Available
Product environmental
Product end of life instructions
Available
End of life manual
Contractual warranty
Warranty period
18 months
68
SCHNEIDER PART # HMIDT732
Product data sheet
Dimensions Drawings
HMIDT732
External Dimensions
Display Unit with Box Module
1
2
3
Front
Left
Bottom
69
SCHNEIDER PART # HMIDT732
Installation with Installation Fasteners and Dimensions with Cables
(A)
(B)
1
2
3
4
5
Rotation area of the fastener
Pitch of the center of installation fastner screws
Right
Front
Left
Bottom
Top
70
SCHNEIDER PART # HMIDT732
Product data sheet
Mounting and Clearance
HMIDT732
Mounting
Panel Cut Dimensions
Dimensions in mm
A
B
C
R
383.5 (+1/-0)
282.5 (+1/-0)
1.6...5
3 max.
A
B
C
R
15.10 (+0.04/-0)
11.12 (+0.04/-0)
0.06...0.2
0.12 max.
Dimensions in in.
Installation Requirements
Mounting Angle
When installing this product in a slanted position with an incline more than 30°, the ambient temperature must not exceed 40 °C (104 °F). You
may need to use forced air cooling (fan, A/C) to ensure the ambient operating temperature is 40 °C or less (104 °F or less).
Clearance
71
SCHNEIDER PART # HMIG3U
Product data sheet
Characteristics
HMIG3U
Premium BOX for Universal Panel
Range of product
Magelis GTU
Product or component
type
Base unit
Device short name
Premium Box
Range compatibility
Magelis GTU
Processor name
CPU RISC 600 MHz
Data storage equipment
SD card 1 GB
Port Ethernet
10BASE-T/100BASE-TX/1000BASE-T
Memory description
512 kB NVRAM (backup memory)
256 MB RAM (internal)
Number of slots
2 SD card
The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein.
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.
It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof.
Neither Schneider Electric Industries SAS nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein.
Main
Complementary
Type of cooling
Natural convection
Integrated connection type
Expansion unit fieldbus card
Auxiliary port terminal block
USB 2.0 port mini B USB
2 USB 2.0 port USB type A
COM2 serial link SUB-D 9 RS232C/RS422/RS485 187.5 kbit/s
COM2 serial link SUB-D 9 RS232C/RS422/RS485 110...115200 bit/s
COM1 serial link RJ45 RS485 187.5 kbit/s
COM1 serial link RJ45 RS485 110...115200 bit/s
2 Ethernet TCP/IP RJ45
Communication port protocol
Modbus
Modbus TCP/IP
Uni-Telway
Operating system
Magelis
Software package
Vijeo Designer run time
[Us] rated supply voltage
12...24 V DC (power supply)
Power consumption
25 W
Local signalling
Multi-colour LED for status
Depth
45 mm
Height
131 mm
Width
188 mm
Product weight
0.9 kg
Environment
Standards
IEC 61132-2
UL 508
CSA C22.2 No 213 class I division 2
ANSI/ISA 12-12-01
CSA C22.2 No 142
Product certifications
CE
CULus
RCM
KC
Pollution degree
2 conforming to EN 61131-2 Ed.3
Electromagnetic compatibility
Electrostatic discharge immunity test conforming to EN/IEC 61000-4-2 level 3
Ambient air temperature for storage
-20...60 °C
Relative humidity
10...90 % non-condensing
Ambient air temperature for operation
0...60 °C
Feb 22, 2016
1
72
SCHNEIDER PART # HMIG3U
Operating altitude
2000 m
Vibration resistance
9.8 m/s² (f = 9...150 Hz) conforming to EN/IEC 61131-2
3.5 mm constant amplitude (f = 5...9 Hz) conforming to EN/IEC 61131-2
Shock resistance
147 m/s² conforming to EN/IEC 61131-2
Offer Sustainability
Sustainable offer status
RoHS (date code: YYWW)
Green Premium product
Compliant - since 1347 -
Schneider Electric declaration of conformity
REACh
Reference not containing SVHC above the threshold
Product environmental profile
Available
Download Product Environmental
Product end of life instructions
Available
Download End Of Life Manual
2
73
SCHNEIDER PART # HMIG3U
Product data sheet
Dimensions Drawings
HMIG3U
Dimensions
External Dimensions
1
2
3
Front
Left
Bottom
3
74
SQUARE D PART # PK5GTA-57033
Product Data Sheet
PK5GTA
LOAD CENTER EQUIPMENT GROUND BAR
ASSY
Technical Characteristics
Application
Load Centers
Circuit Breaker Type
QO
Shipping and Ordering
Category
00102 - Load Centers, Accessories, Type QO
Discount Schedule
DE3A
GTIN
00785901263654
Package Quantity
10
Weight
0.07 lbs.
Availability Code
Stock Item: This item is normally stocked in our distribution facility.
Returnability
Y
Country of Origin
US
As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this document.
Generated: 05/01/2012 09:34:46
© 2012 Schneider Electric. All rights reserved.
1
75
VICOR PART # VI-MV3-EV
76
VICOR PART # VI-MV3-EV
77
VICOR PART # VI-MV3-EV
78
VICOR PART # VI-MV3-EV
79
VICOR PART # VI-MV3-EV
80
VICOR PART # VI-MV3-EV
81
VICOR PART # VI-MV3-EV
82
This Page Intentionally Blank
EMCP 4.4 MCP MANUALS
This Page Intentionally Blank
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master
Control Panel
Operation Manual
DCN0113 Rev 1.4
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
Table of Contents
EMCP 4.4 Master.................................................................................................. 1
Control Panel ........................................................................................................ 1
Operation ManualTable of Contents ..................................................................... 1
Revision History .................................................................................................... 3
1 General Information ........................................................................................... 4
1.1. Important Definitions ................................................................................ 4
1.2. Document Overview ................................................................................ 4
1.3. Terms....................................................................................................... 4
2 General Product Description .............................................................................. 5
2.1. General Functionality ............................................................................... 5
2.2. Generator Interface .................................................................................. 6
2.3. Utility Interface (XLM Only) ...................................................................... 6
2.4. Dimensions .............................................................................................. 7
3 Commissioning .................................................................................................. 8
3.1. Installation Overview ................................................................................ 8
3.2. Optimal Performance Generator EMCP 4.4 Settings ............................... 8
3.3. High Performance Generator EMCP 4.4 Settings .................................. 10
3.4. Generator Interconnect Wiring ............................................................... 11
3.5. Recommended Network Configuration .................................................. 12
3.6. Utility Interconnect Wiring (XLM ONLY) ................................................. 13
3.7. Password Screen ................................................................................... 14
4 Operation ......................................................................................................... 15
4.1. Sequence of Operations ........................................................................ 15
4.2. Operator Screens .................................................................................. 22
4.3. Alarms.................................................................................................... 42
4.4. Spare Parts (XLM Option)...................................................................... 44
4.5. Spare Parts (EGP Option) ..................................................................... 45
DCN0113 Rev 1.4
2 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
Revision History
Revision
0.0
1.0
1.1
1.2
Date
00-00-00
06-20-14
10-9-14
12-4-14
1.3
05-7-15
1.4
07-15-15
DCN0113 Rev 1.4
Description
Initial Release
Corrections as per feedback from CAT
Added section regarding DTI (Section 2.1.3)
Added note regarding EGP only functionality (Section 2.1.2)
Added extra configuration information regarding Event Response
Configuration (Sections 3.2 and 3.3)
Changed “Installation” section 3. To “Commissioning”.
Updated documentation to reference correct fuses and relays
whether it is XLM or EGP in Spare Parts section.
Moved a note regarding comms loss to a different section that had
more meaning for it.
3 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
1 General Information
1.1. Important Definitions
In order to emphasize the importance of a specific topic or piece of information, a
warning will appear:
WARNING
Indicates information that, if ignored, could result in damage to
equipment, personal injury, or death.
Additional tips, hints, or other helpful information will be supplied in the form of a
note:
NOTE
Provides helpful tips and pointers, or additional information extending
beyond the scope of the text.
1.2. Document Overview
This manual will provide an in-depth description of all operational aspects of the
EMCP 4.4 Master Control Panel.
This product is only intended to be used as described within this manual. This
manual describes a product with all available features installed. Where features
covered in this manual do not exist on a specific product, the descriptions and
details of such features may be ignored.
WARNING
This manual has been developed to describe operation of a product
that contains a large number of settings that can be altered by the end
user. Because it is not possible to document exhaustively every
possible combination of settings in the product, care should be taken
when settings are altered, and this manual should be used as a guide.
1.3. Terms
The following terms and abbreviations may be used throughout the manual:
 EMCP – Electronic Modular Control Panel
 MCP – Master Control Panel (refers to this product)
 LV – Low Voltage
 MV – Medium Voltage
 CT – Current Transformer
 VT – Voltage Transformer
 GSC – Gen Set Control
 DTI – Data Table Interface
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2 General Product Description
2.1. General Functionality
The MCP was designed to extend the functionality of the EMCP 4.4 by means of
connecting to the EMCP 4.4 via Ethernet for monitoring and controlling the
generator. The MCP can act as a system controller for a generator plant running
in an emergency standby configuration (EGP) or it can also be interconnected to
an existing utility source to act in a utility control configuration (XLM).
NOTE
The MCP is a controls-only product contained in a single wall-mount
cabinet. Generator control is achieved by controlling the EMCP 4.4 and
circuit breaker mounted at the engine. Utility control is achieved by
wired interconnects to an existing utility board with an electrically
operated circuit breaker.
2.1.1. Emergency Standby
The MCP can control between one and eight generators in an emergency
standby configuration. In this configuration, the MCP starts and parallels the
generators when a 24VDC discrete input is set high (Utility Fault/ ATS Run).
2.1.2. Utility Control
The MCP can control between two and eight generators in a utility control
standby configuration. In this configuration, the MCP monitors the utility source to
determine when to start and parallel the generators. The MCP can operate the
generators in both open and closed transition to and from the utility, as well as
run the generator plant in parallel with the utility to either base-load or track the
utility.
NOTE
If using the MCP with the EGP only option, there will be no transducer
installed. All utility control/monitoring will not be available for use.
WARNING
If using the MCP with the EGP only option (no transducer), switching
the system from EGP mode to XLM mode via the HMI will cause the
system to see a utility fault.
2.1.3. Data Table Interface
The MCP also provides a Data Table Interface (DTI). This allows customer
access to the MCP unit’s internal registers and isolates the customer from the
system itself. See DCN0129 EMCP 4.4 MCP Data Table Interface Manual for
additional information on the DTI and a list of its register map.
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2.2. Generator Interface
The MCP is designed to require minimal interconnection between the MCP and
the Caterpillar Engines. Only two (2) 10AWG wires (for 24VDC power) and a
CAT6 Ethernet cable are required to be connected between the MCP and each
Caterpillar Engine.
2.2.1. Best Source DC Power
The MCP is designed to be powered from the batteries of up to eight separate
24VDC engine battery systems. Each engine battery system feeds a separate
best source diode, and the source with the highest voltage will power the MCP.
In order to minimize voltage drop, it is recommended to run 10AWG wire to
power the MCP.
2.2.2. Ethernet
The MCP also requires an Ethernet connection to the EMCP 4.4 installed on
each Caterpillar Generator. All monitoring and control is performed over this
Ethernet connection.
Each EMCP 4.4 mounted at the generator performs the synchronization. Real
load sharing and reactive load sharing are both performed by the EMCP 4.4
Master Control Panel.
2.3. Utility Interface (XLM Only)
2.3.1. Utility Sensing
The MCP requires three-phase four wire (3ph4w) voltage sensing and three
phase current sensing on the source side of the utility breaker, and three phase
four wire (3ph4w) voltage sensing on the bus side of the utility circuit breaker.
WARNING
The MCP is designed to accept utility voltage sensing between a
nominal voltage of 208VAC and 480VAC, and current sensing through
CTs with a 5A secondary. Extending the MCP to sense voltage and
current sources outside of this range can result in damage to equipment
and loss of life.
2.3.2. Utility Circuit Breaker
In order to monitor position of the utility circuit breaker, the MCP requires a single
24VDC discrete signal from the Aux Contact (A) of the utility circuit breaker.
The MCP also requires a 24VDC discrete tripped signal from the circuit breaker
to monitor the fault status. This is typically referred to as “BELL ALARM” Contact.
The MCP requires control of the utility circuit breaker. Supplied are two sets of
NORMALLY OPEN (NO) and two sets of NORMALLY CLOSE (NC) contacts for
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EMCP 4.4 Master Control Panel - Operation Manual
open and close signals to control the utility circuit breaker. Ratings for these
contacts are displayed on drawings.
2.3.3. Utility Protective Relay
The MCP dedicates two separate discrete 24VDC inputs for Utility Fault and
Reverse Power from a protective relay.
2.4. Dimensions
MCP is a wall mount with 30” x 24” x 10” dimensions as shown below.
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
3 Commissioning
3.1. Installation Overview
Prior to setting up MGDL from the EMCP 4.4 panel at the engine, power down
the EMCP 4 Master Panel to isolate the M340 PLC. Use FU-101B for EGP or
FU-201B for XLM.
MGDL should be set up and engine performance needs to be verified prior to
setting up EMCP 4 Master Control Panel.
After performing the MGDL set up as mentioned above, there are two options:
1. For optimal performance of the EMCP 4.4 Master Control Panel, the
EMCP 4.4 panels need to have MGDL disabled. (Refer to section 3.2).
2. For higher system reliability, MGDL may be enabled. See the MGDL
Application and Installation Manuals for details (Caterpillar Manual
LEBE0031 and LEBE0007). (Refer to section 3.3). The dealer must wire
the group start from the MCP to each EMCP4.4
3.2. Optimal Performance Generator EMCP 4.4 Settings
Power up the EMCP 4 Master Control Panel. Before the EMCP 4.4 Master
Control Panel can be connected to each EMCP 4.4 GSC, it is necessary to
change the following settings to the following values represented in the table
below:
Setting
Remote Genset Control Enable Status
Reduced Power Mode Enable Status
Multiple Genset Control Data Link Unit
Number
Breaker Close to Dead Bus Input
Configuration
Generator Real Load Sharing Input
Configuration
Generator Reactive Load Sharing Input
Configuration
Load Sense Load Demand Input
Configuration
Internet Protocol (IPv4) Network Mask
Network Default Gateway Internet
Protocol (IPv4) Address
Gen Protect Resp Config -> Gen Not
Ready To Auto Parallel Warn Resp
Config
DCN0113 Rev 1.4
Value
Enabled
Disabled
0
Not Installed
Disabled
Disabled
Disabled
255.255.255.0
1.0.0.0
Disabled & No Audible
Alert
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NOTE
If the EMCP 4.4 GSC enters reduced power mode, all communications
to the panel are halted, and the EMCP 4.4 Master Control Panel can no
longer control or monitor the generator. For this reason, if the Reduced
Power Mode Enable Status setting is not disabled, the EMCP 4.4
Master Control Panel itself will detect this setting and disable it
automatically.
Each EMCP 4.4 GSC must be set to a specific IP address in order for the EMCP
4.4 Master Control Panel to be able to connect and monitor and control:
TCP/IP SCADA Data
Link
Generator 1
Generator 2
Generator 3
Generator 4
Generator 5
Generator 6
Generator 7
Generator 8
Value
192.168.0.71
192.168.0.72
192.168.0.73
192.168.0.74
192.168.0.75
192.168.0.76
192.168.0.77
192.168.0.78
Shown above is the Corresponding EMCP 4.4 GSC Screen
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
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3.3. High Performance Generator EMCP 4.4 Settings
Power up the EMCP 4 Master Control Panel. Before the EMCP 4.4 Master
Control Panel can be connected to each EMCP 4.4 GSC, it is necessary to
change the following settings to the following values represented in the table
below:
Setting
Remote Genset Control Enable Status
Reduced Power Mode Enable Status
Multiple Genset Control Data Link Unit
Number
Breaker Close to Dead Bus Input
Configuration
Generator Real Load Sharing Input
Configuration
Generator Reactive Load Sharing Input
Configuration
Load Sense Load Demand Input
Configuration
Internet Protocol (IPv4) Network Mask
Network Default Gateway Internet
Protocol (IPv4) Address
Gen Protect Resp Config -> Gen Not
Ready To Auto Parallel Warn Resp
Config
Value
Enabled
Disabled
Correct Unit Number
Installed
Enabled
Enabled
Enabled
255.255.255.0
1.0.0.0
Disabled & No Audible
Alert
NOTE
If the EMCP 4.4 GSC enters reduced power mode, all communications
to the panel are halted, and the EMCP 4.4 Master Control Panel can no
longer control or monitor the generator. For this reason, if the Reduced
Power Mode Enable Status setting is not disabled, the EMCP 4.4
Master Control Panel itself will detect this setting and disable it
automatically.
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Each EMCP 4.4 GSC must be set to a specific IP address in order for the EMCP
4.4 Master Control Panel to be able to connect and monitor and control:
TCP/IP SCADA Data
Link
Generator 1
Generator 2
Generator 3
Generator 4
Generator 5
Generator 6
Generator 7
Generator 8
Value
192.168.0.71
192.168.0.72
192.168.0.73
192.168.0.74
192.168.0.75
192.168.0.76
192.168.0.77
192.168.0.78
3.4. Generator Interconnect Wiring
The MCP connects to each engine via an Ethernet Category 6 (CAT6) cable. The
table below shows the Ethernet pin-out from the 120-pin connector on the back
of the EMCP 4.4:
Pin #
87
88
97
98
Name
ETH1-3
ETH1-1
ETH1-2
ETH1-4
Description
Ethernet differential non-inverting transmit line (Tx+)
Ethernet differential non-inverting receive line (Rx+)
Ethernet differential inverting receive line (Rx-)
Ethernet differential inverting transmit line (Tx-)
NOTE
The EMCP 4.4 GSC only supports 10MHz Ethernet. Ensure the
Ethernet switch supports auto-negotiating between 10MHz and
100MHz devices.
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3.5. Recommended Network Configuration
It is recommended that the EMCP 4.4 Master Control Panel be used in the
network configuration shown below (each of the Ethernet wires are directly
connected to the Ethernet switch within the EMCP 4.4 Master Control Panel):
GEN 1
GEN 2
GEN 3
GEN 4
GEN 5
GEN 6
GEN 7
GEN 8
While the EMCP 4.4 Master Control Panel may work in other network
configurations, such unsupported configurations are not recommended.
NOTE
The EMCP 4.4 GSC allows multiple simultaneous connections.
However, use of the EMCP 4.4 Master Control Panel alongside other
devices or computers that are communicating with the EMCP 4.4 GSC
is not recommended.
While Ethernet is inherently limited to 100 meters, it is not recommended to
extend a single Ethernet wire longer than 90 meters to avoid issues that may
arise as a result of approaching the 100 meter limit. For applications that require
Ethernet links longer than 90 meters, it is recommended to utilize an Ethernet to
fiber optic converter in between the EMCP 4.4 MCP and the EMCP 4.4 GSC at
the engine.
NOTE
The MCP contains a 16-port switch with a sufficient number of extra
ports to allow up to 8 EMCP 4.4 GSC to be directly connected to it. The
specific port number that each EMCP 4.4 GSC is connected to is not
important.
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
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NOTE
Upon loss of communications between MCP and EMCP 4.4 GSC units,
gen sets will shut down after the 3 second watchdog timer expires.
Manual intervention is required at this point to start the generators from
the EMCP 4.4 GSC Panels.
In the event of a PLC failure, the PLC OK relay in the EMCP 4 Master
Panel will de-energize closing an alarm contact output (TB-F 19, TB-F
20). In the event of an external run request (ATS/Utility Failure), a
Group RUN Request contact (TB-F 17, TB-F 18) will be activated.
WARNING
It is the responsibility of the installer to wire the GROUP RUN
Request.
It is the responsibility of the operator to reconfigure the EMCP 4.4 in
the event of a PLC failure.
3.6. Utility Interconnect Wiring (XLM ONLY)
3.6.1. Voltage Sensing: Refer to EMCP 4.4 MCP drawing F01, W01
3.6.2. Current Sensing: Refer to EMCP 4.4 MCP drawing F01, W01
3.6.3. Bus Voltage Sensing: Refer to EMCP 4.4 MCP drawing F01, W01
3.6.4. Utility Circuit Breaker: Refer to EMCP 4.4 MCP drawing F03, W03
3.6.5. Utility Protective Relay: Refer to EMCP 4.4 MCP drawing F03, W03
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3.7. Password Screen
Click on the lock symbol on any protected setting
Name: ADMIN
Password: 150
Click on unlock symbol
Click on Home Button
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4 Operation
4.1. Sequence of Operations
4.1.1. – Standard Genset Paralleling Systems
Automatic/Standby Mode
1. The automatic transfer switches are in the normal position serving utility power
to the loads.
2. The generator mains are open.
3. The automation is standing by to act in response to a run request from
associated Automatic Transfer Switches.
Emergency Mode
Automatic Transfer Switch Run Request
1. Automatic transfer switches send system a run request.
2. All available generators are started.
3. The first generator up to voltage and frequency is closed to the bus.
4. The remaining generators are synchronized and paralleled to the bus as they
come up to voltage and frequency.
5. As each Generator closes to the emergency bus, Load Shed levels are added,
powering their associated loads.
6. The system is now in Emergency Mode.
Exit from Emergency Mode
1. Automatic transfer switches sense the utility source is within acceptable
operational tolerances for a time duration set at the
automatic transfer switch.
2. As each automatic transfer switch transfers back to utility power, it removes its
run request from the generator plant.
3. When the last automatic transfer switch has retransferred to the utility and all
run requests have been removed from the generator
plant, all generator main circuit breakers shall open.
4. The generators are allowed to run for their programmed cool-down period and
shutdown.
5. The system is now in Automatic/Standby Mode.
No Load Test Mode
Entrance into No Load Test Mode
1. The No Load Test Switch is placed in the ON position.
2. All available generators are started.
3. The first generator up to voltage and frequency is closed to the bus.
4. The remaining generators are synchronized and paralleled to the bus as they
come up to voltage and frequency.
5. The system is now in No Load Test Mode.
Exit from No Load Test Mode
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1. The No Load Test Switch is placed in the OFF position.
2. All generator breakers are opened.
3. The generators are allowed to run for their programmed cool-down period and
shutdown.
4. The system is now in Automatic/Standby Mode.
4.1.2. – Standard Utility Paralleling Systems
Automatic/Standby Mode
1. The utility main breaker is closed serving utility power to the generator/load
bus.
2. The generator main circuit breakers are open.
3. The automation is standing by to act in response to a utility failure.
Emergency Mode
Utility Sensing
1. By Utility MFR provided by Owner.
2. By EMCP 4.4 Master Controller.
Utility Failure
– (MFR furnished by Owner)
1. Utility protective relaying senses a utility fault.
a. Contacts provided by others signal Utility Failure.
2. The Utility main circuit breaker is opened.
3. All Load Shed levels are shed.
4. A run request is sent to the generator plant.
5. The first generator up to voltage and frequency is closed to the bus.
6. Load Shed level is now level 1. Level 1 and Essential loads are added.
7. The remaining generators are synchronized and paralleled to the bus as they
come up to voltage and frequency. As each generator closes to the emergency
bus, Load Shed levels are added, powering their associated loads.
8. The system is now in Emergency Mode.
Utility Failure
– (M340 Utility Controller functioning as MFR)
1. The EMCP 4.4 Master Controller senses a utility fault.
2. The Utility main circuit breaker is opened.
3. All Load Shed levels are shed.
4. A run request is sent to the generator plant.
5. The first generator up to voltage and frequency is closed to the bus.
6. Load Shed level is now level 1. Level 1 and Essential loads are added.
7. The remaining generators are synchronized and paralleled to the bus as they
come up to voltage and frequency. As each generator closes to the emergency
bus, Load Shed levels are added, powering their associated loads.
8. The system is now in Emergency Mode.
Utility Restoration and Exit from Emergency Mode (Closed Transition)
1. Utility protective relaying senses utility voltage and frequency within tolerance.
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2. The system starts an adjustable time delay (which can be abbreviated by the
operator) to assure that the utility power source is
stable.
3. The generator plant is passively synchronized and paralleled to the utility
source by closing the Utility main circuit breaker.
4. The generator plant is soft ramp unloaded until the utility source is nominally
serving the entire system load.
5. The generator breakers are opened.
6. The generators are allowed to run for their programmed cool-down period and
shutdown.
7. The system is now in Automatic/Standby Mode.
Utility Restoration and Exit from Emergency Mode
(Open Transition)
1. Utility protective relaying senses utility voltage and frequency within tolerance.
2. The system starts an adjustable time delay (which can be abbreviated by the
operator) to assure that the utility power source is stable.
3. The Generator circuit breakers are opened.
4. After an adjustable CEMF delay the Utility main circuit breaker is closed.
5. The Generators are allowed to run for their adjustable cool-down period and
shutdown.
6. The system is now in Automatic/Standby Mode.
Transfer to Emergency Mode
Entry
(Closed)
1. The operator places the Master Mode Selector Switch into the Transfer to
Emergency position.
2. A run request is sent to the generator plant.
3. The generators are allowed to run for an adjustable warm-up time (which can
be abbreviated by the operator).
4. The generators are synchronized to the utility source and paralleled to the bus
at no load after completion of the warm-up time.
5. When all generators are on the bus, they are soft ramp loaded until the
generator plant is nominally serving the entire load bus and
the Utility main circuit breaker is opened.
6. The system is now in Emergency Mode.
Exit
(Closed Transition)
1. The operator moves the Master Mode Selector Switch from Transfer to
Emergency position to Auto position.
2. The system starts an adjustable time delay (which can be abbreviated by the
operator) to assure that the utility power source is stable.
3. The generator plant is passively synchronized and paralleled to the utility
source by closing the utility main circuit breaker.
4. The generator plant is soft ramp unloaded until the utility source is nominally
serving the entire system load.
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5. The generator circuit breakers are opened.
6. The generators are allowed to run for their programmed cool-down period and
shutdown.
7. The system is returned to Automatic/Standby Mode.
Entry
(Open)
1. The operator places the Master Mode Selector Switch into the Transfer to
Emergency position.
2. A run request is sent to the generator plant.
3. The generators are allowed to run for an adjustable warm-up time (which can
be abbreviated by the operator).
4. The utility breaker is opened.
5. Load Shed sheds all loads with exception of Essential.
6. After a brief CEMF delay generators are paralleled to the bus. (First closed
dead bus arbitration the remaining generators are synchronized and paralleled to
the bus)
7. The system is now in Emergency Mode.
8. Load Shed will bring distribution back on according to user settings.
Exit
(Open Transition)
1. The operator moves the Master Mode Selector Switch from Transfer to
Emergency position to Auto position.
2. The system starts an adjustable time delay (which can be abbreviated by the
operator) to assure that the utility power source is stable.
3. The generator circuit breakers are opened.
4. After a brief CEMF delay the utility main circuit breaker is closed.
5. The generators are allowed to run for their programmed cool-down period and
shutdown.
6. The system is returned to Automatic/Standby Mode.
Load Management Mode
Entry
1. Select one of the modes of operation:
a. Utility Track Import - The operator places the Peaking Mode Selector
Utility Track Import. The operator sets the Utility Import Limit set point to
the desired amount of kW that they want to import through the utility circuit
breaker during Load Management Mode.
b. Utility Track Export - The operator places the Peaking Mode Selector
Switch in the Utility Track Export. The operator sets the Utility Export Limit
set point to the desired amount of kW that they want to export through the
utility circuit breaker during Load Management Mode.
c. Base Load Import - The operator places the Peaking Mode Selector
Switch in the Base Load Import position. The operator sets the Base Load
Set point to the desired amount of kW that they want the generator plant
to assume during Load Management Mode. The controls will not allow the
generator plant to export kW through the utility circuit breaker and will
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EMCP 4.4 Master Control Panel - Operation Manual
always maintain a nominal amount of Utility kW imported through the utility
circuit breaker equal to or greater than the amount set by the Utility Import
Limit set point.
d. Base Load - The operator places the Peaking Mode Selector Switch in
the Base Load position. The operator sets the Base Load Set point to the
desired amount of kW that they want the generator plant to assume during
Load Management Mode. The controls track the Base Load kW,
regardless of whether power is being imported or exported through the
utility circuit breaker.
2. The operator places the Master Mode Selector Switch in the Load
Management position.
3. A run request is sent to the generator plant.
4. The generators are allowed to run for an adjustable warm-up time (which can
be abbreviated by the operator by pressing the Immediate Transfer pushbutton).
5. The generators are synchronized to the utility source and paralleled to the bus
at no load after completion of the warm-up time.
6. When all generators are on the bus they are soft ramp loaded until the
generator plant is serving nominally the required amount of the load on the bus to
meet the mode of operation selected.
7. The generator output is dynamically adjusted to maintain the set point to meet
the mode of operation selected.
8. Should the utility fail at any time during Load Management operation, the utility
protective relay or the EMCP 4.4 Master Control protective functions shall cause
the utility main to open, placing the system in Emergency Mode. When utility is
restored, the system will exit as described in Emergency Mode exit).
Exit
1. The operator moves the Master Mode Selector Switch from Load Management
position to Auto position.
2. The generator plant is soft ramp unloaded until the utility source is nominally
serving the entire system load and the generator main breakers are opened.
3. The generators are allowed to run for their programmed cool-down period and
shutdown.
4. The system is now in Automatic/Standby Mode.
No Load Test Mode
Entry
1. The No Load Test Switch is placed in the ON position.
2. All available generators are started.
3. All generators come up to voltage and frequency and remain running
disconnected from the bus.
4. The system is now in No Load Test Mode.
Exit
1. The No Load Test Switch is placed in the OFF position.
2. The generators are allowed to run for their programmed cool-down period and
shutdown.
3. The system is now in Automatic/Standby Mode.
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Load Sense Load Demand
The System Controls shall include a Generator Demand Priority Control function
to automatically match the on-line generator capacity to the loads to avoid
unnecessary operation of unneeded generators when the loads are low.
Upon entrance into Emergency or Load Management modes, all generators shall
be started and paralleled to the bus. After the Enable Delay time has elapsed,
Load Sense Load Demand will become active.
If the bus power drops below the plant capacity minus the size of the highest
priority online generator, times the Remove Percent, then following a remove
delay, the highest assigned priority generator number is removed from the bus. If
the statement below is true, the plant enters a remove state:
Bus kW < (Plant Capacity – Gen Size) * Remove Percent.
If the bus power rises above the plant capacity times the Add Percent, the Add
Delay time elapses, and the lowest assigned priority available offline generator
number is added to the bus. If the statement below is true, the plant enters an
Add state:
Bus kW > Plant Capacity * Add Percent
If the bus power rises above the plant capacity times the Fast Add Percent, the
Fast Add Delay time elapses, and the lowest assigned priority available offline
generator number is added to the bus. If the statement below is true, the plant
enters a Fast Add state:
Bus kW > Plant Capacity * Fast Add Percent
If the bus frequency drops below the Start All Generators Under Frequency set
point, the Start All Generators Under Frequency Delay time elapses, and all
available offline generators are added to the bus and the Enable Timer is reset. If
the statement below is true, the plant enters a Fast Add state:
Bus Frequency < Start All Generators Under Frequency set point
The Minimum Number of Online Generators set point will specify the number of
generators to keep on the bus regardless of excess capacity.
If Engine Hour Based Priority is selected on, then each time the engines are
started as a group the hours will be evaluated and the engine with the greatest
number of hours will be assigned the lowest priority through the engine with the
lowest number of hours set to the highest priority. Circumstances where the
engine hours are equal then the priorities will be based on the engine number.
Engine Hour Based Priority example:
G1 - 500 hrs, G2 – 500 hrs, G3 – 550 hrs and G4 – 400 hrs
In this example G3 would be removed first followed by G2, etc. therefore the
associated assigned priorities would be:
G4 = Priority Level 1
G1 = Priority Level 2
G2 = Priority Level 3
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G3 = Priority Level 4
Load Shed Load Add
Upon entrance into Emergency Mode, the system enters Conditional Load Shed
mode, all programmed loads are shed. During Conditional Load Shed mode
levels are added or shed based on the number of generators on the bus. After a
load stabilization delay, the system enters Load Sensitive Load Shed mode.
Subsequent levels are added base on the Add Percent and Add Delay settings.
While in Load Sensitive Load Shed mode if the loads increase above the Shed
Percent and remain above the Shed Percent set point for the Shed Delay time
Load Shed will be initiated. If the loads increase above the Fast Shed Percent
and remain above the Fast Shed Percent set point for the Fast Shed Delay time
Load Shed will be initiated. Fast Shed will also be triggered if the bus frequency
drops below the Bus Under Frequency set point and remains for the Bus Under
Frequency Delay. Levels are shed in a descending order highest to lowest
number, least to most important. Levels are added in the reverse order.
Load Shed Relays
Each Load Shed Level has a relay with 2 form C 10A resistive contacts.
Each Load Shed Level has a Level Control Switch SHED AUTO ADD.
Instant Auto Switch
This is a hardwired switch in the EMCP 4.4 MCP. EMCP4.4 Master Instant Auto
puts all generator engine control switches and synch mode switches in auto. The
Master Mode switch in auto. The utility synch mode in auto.
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4.2. Operator Screens
SYSTEM SETUP SCREEN: The first screen to appear upon power up is
SYSTEM SETUP Screen. This screen allows an operator to select system
entries such as No. of generators in the system, whether the system is EGP
(Only Generator Sources) or XLM (Generator and Utility Sources), settings for
meter scaling purposes. At this point, operator should click on the continue
button to proceed to generator set up screens.
UTILITY MAX SCALE VOLTAGE
UTILITY NOMINAL FREQUENCY
UTILITY MAX SCALE CURRENT
UTILITY MAX SCALE REAL
POWER
UTILITY DISCONNECT KW
DCN0113 Rev 1.4
Determines the voltage meter scale in utility metering screen
Determines the Frequency meter scale in utility metering
screen
Determines the ampere meter scale in utility metering
screen
Determines the kw meter scale in utility metering scale
Load setting at which or below the utility breaker opens
22 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
G1 SETUP SCREEN: Operator can verify the communications to the respective
EMCP 4 on generator. Green check mark confirms valid communications. A red
“X” mark confirms invalid communications between EMCP 4 MCP and EMCP 4.4
on the GSC. Pressing continue button should take operator to next
GENERATOR SETUP screen (in the event of more than 1 generator in the
system)/ UTILITY SETUP screen (in the event of XLM system and operator is on
the last generator setup screen)/ OVERVIEW screen in the event of all
generators and utility are setup.
1
MAX SCALE VOLTAGE
NOMINAL FREQUENCY
MAX SCALE CURRENT
MAX SCALE REAL POWER
MAX SCALE REACTIVE POWER
1
Determines the analog voltage meter scale
Determines the analog Frequency meter scale
Determines the analog ampere meter scale
Determines the analog kw meter scale
Determines the analog kvar meter scale
Green check mark indicates good communications with the EMCP 4.4 on the
generator. A red mark indicated failed communications.
DCN0113 Rev 1.4
23 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
OVERVIEW: Overview screen allows the operator to view the source information,
status of source breakers, ability to select modes of operation, perform engine
test, bypass timers, and ability to change some system setpoints.
1
2
3
1
MASTER MODE: Operator can select the following modes of operation using this
button.
State
MANUAL
AUTO
XFER EMODE
LOAD MANAGE
DCN0113 Rev 1.4
Description
Automation requires operator instruction to operate
The utility is feeding the bus, and the generator is on standby.
The system is transitioning from NORMAL TO EMERGENCY
(this can only be manually executed)
The generator is in parallel with the utility and operating in the
appropriate Load Management mode.
24 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
2
3
Position
LM SW: BASELOAD
IM/EX SW: EXPORT
LM SW: BASELOAD
IM/EX SW: IMPORT
LM SW: UTIL TRACK
IM/EX SW: IMPORT
LM SW: UTIL TRACK
IM/EX SW: EXPORT
Description
Load Management operates in Baseload mode.
Load Management operates in Baseload with an Import
Limit mode.
Load Management operates in Utility Track Import mode.
Load Management operates in Utility Track Export mode.
ENGINE TEST: This button performs No Load Test. Description is in section
4.1 of this manual.
Setpoint
System Voltage Setpoint
System Frequency Setpoint
System Power Factor
Setpoint
Baseload Setpoint
Utility Import Limit
Export Setpoint
Description
This settings determines the target voltage of the
generator plant
This setting determines the target frequency of generator
plant
This setting determines the generator power factor that
the controls will target when operating in Load
Management mode. A positive number implies leading
power factor while a negative number implies lagging.
This setting determines the load target for the generator
when in parallel with the utility. This setting is applicable
in both BASELOAD and BASELOAD IMPORT.
This setting determines the Import Limit when in
BASELOAD IMPORT mode, and the Utility Track Import
setpoint when in UTIL TRACK IMPORT mode.
This setting determines the Utility Track Export setpoint,
and is only applicable in UTIL TRACK EXPORT mode.
NOTE
The OPERATOR should touch/select on the touch area for respective
source to get to the appropriate screen using bottom buttons.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
UTILITY METERING: Operator can press the Utility source touch area 1
or use the METER button
2 and select the UTILITY touch area to obtain
UTILITY METERING info.
1
3
4
5
6
7
8
9
2
3
4
5
6
7
8
9
Utility Line – Line Voltage
Utility Power Factor Meter
Utility Frequency Meter
Utility KW Meter
Utility KVAR Meter
Utility Ampere Meter
Utility Energy Display
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
GENERATOR METERING: Operator can press the Generator source touch area
or use the METER button
and select the Generator touch area to obtain
GENERATOR METERING. 2
1
4
3
5
8
9
6
2
3
4
5
6
7
8
9
7
Generator Line – Line Voltage
Generator Power Factor Meter
Generator Frequency Meter
Generator KW Meter
Generator KVAR Meter
Generator Ampere Meter
Generator Energy Display
DCN0113 Rev 1.4
27 of 46
1
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
GENERATOR CONTROL: Operator can press Control button 1 at the
bottom of the OVERVIEW screen and select the appropriate source
2
to view the control information.
2
6
3
5
4
3
UNLOAD GEN: This button will unload the generator, open the generator
mounted circuit breaker and run the machine for cool down time programmed at
the engine before it stops running.
4
ENGINE CONTROL: ECS is a three position switch.
Starting the Engine: To start the engine manually, press “RUN” button.
In “AUTO” position, engine can be started using start command over MODBUS
communication.
Stopping the Engine: Once the engine is started, the engine can be stopped by
pressing “STOP” button. Engine goes into cool down mode after pressing
“STOP” button and runs in cool down mode for the amount of time EMCP 4
programmed cool down time.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
NOTE
Cool down timer can be bypassed by pressing STOP button twice. The
display will pop up a screen asking for confirmation or cancel the cool
down.
5
SYNC CONTROL: SYNC SWITCH is a four position switch. It has “OFF”,
“AUTO”, “MANUAL”, and “CHECK” positions. SYNC Switch is placed in “AUTO”
upon boot up of the EMCP 4 Controller or ECS is placed in “AUTO”. In any
position of ECS, SYNC Switch can be placed in “MANUAL”. The SYNC Switch
will stay in “MANUAL” until the ECMP 4 engine control switch is placed in
“AUTO”, power cycled or SYNC Switch is placed BACK in “AUTO”. When the
SYNC Switch is placed in “CHECK” position, a breaker close command will not
be issued.
State
OFF
AUTO
MANUAL
CHECK
Description
Both active generator synchronization and circuit breaker operation is
disabled.
Enables the automation to actively synchronize and close the generator
to the bus.
Enables manual operation of the circuit breaker only, and disables
active synchronization of the generator.
Enables active synchronization of the generator, but disables operation
of the circuit breaker. This position allows the automation’s
synchronization tuning to be tested without operation of the breaker.
NOTE
When a master control bit is asserted at MCP panel, control of SYNC
Switch at EMCP 4.4 GSC is not possible.
6
SYNCROSCOPE indicates the phase angle difference between two sources.
When the two voltages are in phase, the needle points straight up(12 clock
position). When the generator is running faster than the BUS, the needle rotates
in clockwise direction. When the generator is running slower than the BUS, the
needle rotates in counter clock wise direction.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
LOAD SENSE LOAD DEMAND (CONTROL):
1
2
3
1
LOAD SENSE LOAD DEMAND ON/OFF Switch: LSLD Switch determines the
order in which units come on/off the BUS.
2
PRIORITY/ENGINE HOURS: Switch to enable either Priority based Load
Demand or Engine Hours based Load Demand algorithm. Engine Hours based
demand is intended to balance engine hours of individual generator sets.
The highest calculated hours generator set will be the first unit to go off the BUS.
The lowest calculated hours generator set will be the last unit to go off the BUS.
Operator can add an offset. Offset is default to 0.
The lowest priority number generator set will be the last unit to go off the BUS.
The highest priority number generator set will be the first unit to go off the BUS.
Care should be taken to assign unique priority sequence numbers.
3
Press ASSIGN button to save assigned priorities for generator load sense load
demand function. To avoid conflicts, priority numbers may be automatically reassigned.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
The following controls shall be provided for each generator:
User-settable Generator Priority Selector
Status indicator for the Generator Priority Selected
Status indicator for generator Remove and Add levels (in kW)
User-settable Generator Hours Offset
The user settable load sense load demand system settings:
Load Sense Load Demand Control Switch (On/Off)
Engine Hours Based Priority (On/Off)
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
LOAD SENSE LOAD DEMAND (SETTINGS):
ENABLE DELAY
ADD PERCENT
ADD DELAY
REMOVE PERCENT
REMOVE DELAY
MINIMUM NUMBER OF GENS
FAST ADD PERCENT
FAST ADD DELAY
START ALL UNDER FREQUENCY
START ALL DELAY
DCN0113 Rev 1.4
User-settable Enable Delay (in minutes)
User-settable Add Percent (in % of bus capacity)
User-settable Generator Add Delay (in seconds)
User-settable Remove Percent (in % of bus capacity)
User-settable Generator Remove Delay (in minutes)
User-settable Minimum Number of Online Generators
User-settable Fast Add Percent (in % of bus capacity)
User-settable Fast Add Delay (in seconds)
User-settable Start All Generators Under Frequency
User-settable Start All Generators Under Frequency
Delay (in seconds)
32 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
SYSTEM SETTINGS:
GENERATOR WARMUP
TIME
BUS EMF DELAY
RAMP RATE
Defines the warm up time (only applies when NOT in EMODE).
Allows motor loads to dissipate Electro Motive Forces
The normal ramp rate of the entire system to ramp to a new target
load.
UTILITY STABILIZATION
TIME
Following a utility fault, the amount of time to wait before the utility
is considered acceptable.
QUICK UTILITY
STABILIZATION TIME
Defines the length of time to quickly return to normal if a generator
fails against good utility
MAX TIME TO START
TRANSFER
An additional short time delay for transfers between modes.
MINIMUM NUMBER OF
GENS TO TRANSFER
MIN SLEW FREQ
DIFFERENCE
MAX SLEW FREQ
Only applies to XLM. The minimum number of generators required
before performing a warm-up or a closed transition transfer.
A rate value in hundredths of Hz. Frequency difference between
the source and the bus
A rate value in hundredths of Hz. Frequency difference between
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
DIFFERENCE
SLEW UPDATE TIME
SLEW INCREMENT
DISCONNECT KW
TRANSITION MODE
OPEN TRANSITION
TRANSITION MODE
CLOSED TRANSITION
ADJUST DATE
ADJUST TIME
DCN0113 Rev 1.4
the source and the bus
Determines how often a frequency change adjustment is made
A number in hundredths of Hz to increment a frequency change
each time a frequency adjustment is made
During normal operation, the generator load % must be at or below
Disconnect kW % load before the breaker is opened
The system will open one source, pause to allow EMF to decay,
and then close the other source when transferring between the two
sources.
The system will automatically synchronize and parallel the
generator and utility, soft ramp loaded/unloaded depending on
whether generator is coming on/off the BUS.
Operator can set the DATE without returning to the windows
settings
Operator can set the TIME without returning to the windows
settings
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
GENERATOR TUNING:
SYNC CONTROL
State
OFF
AUTO
MANUAL
CHECK
Description
Both active generator synchronization and circuit breaker operation is
disabled.
Enables the automation to actively synchronize and close the generator
to the bus.
Enables manual operation of the circuit breaker only, and disables
active synchronization of the generator.
Enables active synchronization of the generator, but disables operation
of the circuit breaker. This position allows the automation’s
synchronization tuning to be tested without operation of the breaker.
ENGINE CONTROL: ECS is a three position switch.
Starting the Engine: To start the engine manually, press “RUN” button.
In “AUTO” position, engine can be started using start command over MODBUS
communication.
Stopping the Engine: Once the engine is started, the engine can be stopped by
pressing “STOP” button. Engine goes into cool down mode after pressing
“STOP” button and runs in cool down mode for the amount of time EMCP 4
programmed cool down time.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
NOTE
Cool down timer can be bypassed by pressing STOP button twice. The
display will pop up a screen asking for confirmation or cancel the cool
down.
FREQ GAIN
KW GAIN
SPEED INTEGRAL TIME
MINIMUM RATE OF CHANGE
VOLT GAIN
KVAR GAIN
VOLTAGE INTEGRAL TIME
VOLTAGE D TIME
SYNC VOLT MATCH RATE
SYNC MAX VOLT DIFF
SYNC FREQ P GAIN
SYNC FREQ I GAIN
SYNC PHASE P GAIN
SYNC PHASE I GAIN
MAX POS PHASE DIFF
MAX NEG PHASE DIFF
MIN DWELL TIME
DCN0113 Rev 1.4
Description
Proportional gain to be applied to the frequency error
Proportional gain to be applied to the real load error
No. of milliseconds the frequency error to be integrated
Load ramp rate expressed in %/sec
Proportional gain to be applied for volt error
Proportional gain to be applied to reactive load error
No. of milliseconds the voltage error to be integrated
No. of milliseconds the slope of voltage error to be calculated
Rate at which voltage is ramp up/down during synchronization
Synchronization can be allowed when the generator and the
BUS voltage are within this %
A gain setting that adjusts the speed with which the engine
responds to a change in frequency
A gain setting that adjusts the gain of the error in frequency
accumulated over time
A gain setting that adjusts the speed with which the engine
responds to a change in phase of the reference frequency
A gain setting that adjusts the gain of the error in phase
accumulated over time
This setting is the number of degrees from 12:00 clock position
on SYNCHROSCOPE to the left side (slower side) where the
sync window starts and initializes the dwell time
This setting is the number of degrees from 12:00 clock position
on SYNCHROSCOPE to the right side (faster side) where the
sync window starts and initializes the dwell time
No of seconds the phase angle must remain in the window
before the close command is issued
36 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
1
LOAD SHED:
Load Shed screen allows operator to perform manual ADD/SHED or automatic
operation using the Level Control Switch for each of 8 levels available.
1
TOTAL NUMBER OF LEVELS
ADD PERCENT
ADD DELAY
SHED PERCENT
FAST SHED PERCENT
FASET SHED DELAY
LOAD SENSITIVE DELAY
BUS UNDER FREQ DELAY
BUS UNDER FREQ DELAY
DCN0113 Rev 1.4
Number of Levels in the system
Percent of total system capacity that system load must be
below in order add loads.
Number of minutes to wait before adding this level of loads to
the bus.
Percent of total system capacity that system loads must be
above in order to shed loads.
When system load exceeds this percentage of total capacity, a
fast shed operation will be triggered.
Number of ms to delay entering fast shed
Number of minutes to delay entering load sensitive load shed
(to allow loads to stabilize).
Frequency set point under which a BUS under frequency
condition is triggered
Delay once frequency drops below BUS UNDER FREQ SP
before BUS UNDER FREQ Condition sets in
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
COMMUNICATION STATUS: COMMS STATUS screen helps operator
troubleshoot any communication related issues among the devices. Operator will
be able to get to this screen from Main Menu. This is more of a commissioning
screen.
1
2
1
A green check mark indicates good communication. A red mark indicated loss of
communications.
2
Operator can reset these stats by using RESET STATS button.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
GENERATOR PLANT REPORT: This screen gives a consolidated view of
generator and utility metering.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
EMCP 4.4 IO: This screen allows operator to view the status of digital inputs and
digital outputs. If the I/O is active, it is indicated with a red light. If the I/O is
inactive, the status indicator stays gray.
DCN0113 Rev 1.4
40 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
MASTER SHUTDOWN: Pressing Master Shutdown button will display a
confirmation screen. Operator can either continue with shutting down all
generators or cancel the operation.
1
WARNING
MASTER SHUTDOWN is a software feature. This feature removes the
start command and issues a shutdown to the EMCP4.4 GSC. Do not
rely on this to meet NFPA Life Safety Shutdown Requirements.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
4.3. Alarms
The ALARMS screen lists all active alarms.
1
2
3
The ALARMS screen lists all active alarms that are generated from our system.
When an alarm is first triggered, it will be shown in red. If the alarm is of sufficient
importance, the horn will also sound.
Once the alarm has been acknowledged (by pressing the ACK ALL push button),
the alarm text will turn black, and the horn will be silenced.
Once the alarm is inactive, it will disappear from the main window, and if no other
unacknowledged alarms are present, the horn will be silenced. Some alarms are
latched, and continue to be displayed even after the alarm is no longer active
(under voltage alarms are an example of this). These alarms will stay until they
have been reset by pressing the RESET ALL push button.
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
Details of the behavior of the alarm system can be found in the Alarm System
section.
1
The main alarm window.
2
The ACK ALL push button acknowledges all current active alarms, and
silences the horn.
The
RESET ALL push button resets all inactive latched alarms, and silences
3
the horn. Alarms that are still active are cannot be reset until they
DCN0113 Rev 1.4
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
4.4. Spare Parts (XLM Option)
Part
FD - 111
FD - 123
FD - 201
FU – 201A
FU – 201B
FU - 203
FU – 203A
FU - 205
FU - 207
FU - 209
FU - 211
FU – 213
FU - 215
DC – DC Convertor
ETHERNET SWITCH
CR-309
CR-311
CR-313
CR-315
CR-317
CR-319
CR-321
CR-323
CR-325
CR-327
CR-329
CR-331
CR-333
CR-335
CR-337
DI 201 thru DI 215
DCN0113 Rev 1.4
Mfg.
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
VICOR
PHEONIX
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
POWEREX
Part #
600VAC, 3A, KTK - R
600VAC, 3A, KTK - R
300VDC, 10A, LPCC
300VDC, 5A, LPCC
300VDC, 5A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
V1-MV3-EV
2832849
RH1B ULDC -24V
RH2B ULDC -24V
RH1B ULDC -24V
RH1B ULDC -24V
RH1B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
SD410899C
44 of 46
CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
4.5. Spare Parts (EGP Option)
Part
FD - 101
FU – 101A
FU – 101B
FU - 103
FU – 103A
FU - 105
FU - 107
FU - 109
FU - 111
FU – 113
FU - 115
DC – DC Convertor
ETHERNET SWITCH
CR-217
CR-219
CR-221
CR-223
CR-225
CR-227
CR-229
CR-231
CR-233
CR-235
DI 101 thru DI 115
DCN0113 Rev 1.4
Mfg.
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
BUSSMAN
VICOR
PHEONIX
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
IDEC
POWEREX
Part #
300VDC, 10A, LPCC
300VDC, 5A, LPCC
300VDC, 5A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
300VDC, 10A, LPCC
V1-MV3-EV
2832849
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
RH2B ULDC -24V
SD410899C
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CATERPILLAR EMCP 4.4 MCP OPERATION MANUAL
EMCP 4.4 Master Control Panel - Operation Manual
Intelligent Switchgear Organization, LLC is a Caterpillar Electric Power Business
Intelligent Switchgear Organization, LLC
4955 Marconi Drive
Alpharetta, Georgia 30005
Disclaimer:
Information contained in this publication may be considered confidential. Discretion is
recommended when distributing. Materials and specifications are subject to change without
notice.
Ownership:
© 2009 Intelligent Switchgear Organization
All rights reserved.
DCN0113 Rev 1.4
46 of 46
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Standards & Development
EMCP 4.4 MCP Data Table Interface
Manual
DCN0129 Rev 1.6
Standards & Development – EPIC Data Table Interface Manual
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
DOCUMENTATION
This publication may have been revised or updated since this copy was produced. To verify that
you have the latest revision, be sure to contact Intelligent Switchgear Organization, LLC.
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at Intelligent Switchgear Organization, LLC.
WARNING
Read this entire manual and all other publications pertaining to the work to be performed before
installing, operating, or servicing this equipment. Practice all plant and safety instructions and
precautions. Failure to follow instructions can cause personal injury and/or property damage.
Any unauthorized modifications to or use of this equipment outside its specified mechanical,
electrical, or other operating limits may cause personal injury and/or property damage, including
damage to the equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or
"negligence" within the meaning of the product warranty thereby excluding warranty coverage for
any resulting damage, and (ii) invalidate product certifications or listings.
Important Definitions
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to
equipment.
NOTE
Provides other helpful information that does not fall under the warning or caution categories.
ISO, LLC reserves the right to update any portion of this publication at any time.
Intelligent Switchgear Organization, LLC
All Rights Reserved.
Page 2 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Revision History
Rev.
1.0
1.1
1.2
1.3
Date
10/01/14
10/02/14
11/18/2014
8/20/2015
Editor
SRR
SRR
SRR
SRR
1.4
8/25/2015
SRR
1.5
1.6
9/9/2015
9/14/2015
SRR
SRR
Changes
Initial Release
Added RS485 comms
Updated register numbers
Updated data types to fix units. Added note that 3x and mean Input
and Holding Registers.
Updated register list to remove 3x and 4x as it causes confusion in the
field.
Updated data type field regarding arrays
Added section to describe new feature in version 2.2+, Updating
comms settings.
Page 3 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Table Of Contents
Index of Figures .............................................................................................................. 5
Index of Tables ................................................................................................................ 6
Section 1. General Information ........................................................................................ 7
Section 2. Hardware ........................................................................................................ 9
ETHERNET ................................................................................................................. 9
SERIAL ...................................................................................................................... 10
Section 3. Configuring Communications ....................................................................... 11
Section 4. Data Table .................................................................................................... 13
Data Table Interface Register Map ............................................................................ 14
Page 4 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Index of Figures
Figure 1-1 Data Table Interface ...................................................................................... 7
Figure 2-1 RJ-45 Plug ---Pin Configuration ..................................................................... 9
Figure 2-2 RJ-45 Plug -- 2 Wire RS485 Pin Configuration ............................................ 10
Figure 3-1 DTI COMMS SETUP Screen ....................................................................... 12
Figure 3-2 RS485 PINOUT Popup Window .................................................................. 12
Page 5 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Index of Tables
Table 2-1 T568A Ethernet Cabling Standard .................................................................. 9
Table 2-2 T568B Ethernet Cable Standard ................................................................... 10
Table 2-3 T568A Ethernet Cabling Standard ................................................................ 10
Table 2-4 T568B Ethernet Cable Standard ................................................................... 10
Table 4-1 Data Table Data Types ................................................................................. 13
Table 4-2 Data Table Interface Register Map ............................................................... 56
Page 6 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Section 1.
General Information
The EMCP 4.4 MCP Data Table Interface is designed to provide a third-party
automation system with an interface to gather values from EMCP 4.4 MCP, and if
specified and applied, control the system itself.
The EMCP 4.4 MCP Data Table Interface (DTI) provides data over an Ethernet
connection via Modbus-TCP or 2 Wire RS485 Modbus RTU.
Figure 1-1 Data Table Interface
Page 7 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
The DTI controller has the following interfaces:




Ethernet port 1 –
o Ethernet access to EMCP 4.4 MCP internal hardware.
o Not enabled for user interface.
Ethernet port 2 –
o Optional card.
o User access to DTI functionality
Serial port RS485 –
o User access to DTI functionality.
o 2 Wire (Half Duplex)
o Modbus RTU
RS232/PG, USB/PG, RS232, CF
o Not enabled for use
Page 8 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Section 2. Hardware
The EMCP 4.4 MCP Data Table Interface has an optional Ethernet interface and a 2
wire RS485 port for DTI functionality.
ETHERNET
Both Ethernet ports require a standard RJ-45 male plug. It is recommended that CAT-6
cable is used, as it features more stringent specifications for cross-talk and noise
prevention than CAT-5/5e.
Figure 2-1 RJ-45 Plug ---Pin Configuration
The default IP address of the DTI, when using the optional Ethernet card only, is
192.168.2.61.
The TIE/EIA-568-A specifies two wiring standards for the RJ-45 connector. The two
wiring standards (T568A and T568B) vary only in the arrangement of the colored pairs.
Either standard can be used. Both standards are shown below for straight-through
cabling:
RJ-45 Pin #
1
2
3
4
5
6
7
8
Wire Color
Wire Diagram
White/Green
Green
White/Orange
Blue
White/Blue
Orange
White/Brown
Brown
Function
Tx+
TxRx+
Unused
Unused
RxUnused
Unused
Table 2-1 T568A Ethernet Cabling Standard
Page 9 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
RJ-45 Pin #
1
2
3
4
5
6
7
8
Wire Color
White/Orange
Orange
White/Green
Blue
White/Blue
Green
White/Brown
Brown
Wire Diagram
DCN0129
Function
Tx+
TxRx+
Unused
Unused
RxUnused
Unused
Table 2-2 T568B Ethernet Cable Standard
SERIAL
The serial interface requires an RJ-45 male plug, shown in Figure 2-1. Wiring pin out,
and configuration settings can be seen in figure 2-2, tables 2-3 to 2-5.
Figure 2-2 RJ-45 Plug -- 2 Wire RS485 Pin Configuration
RJ-45 Pin #
6
7
8
Wire Color
Orange
White/Brown
Brown
Wire Diagram
Function
COM
TxB +
TxA -
Table 2-3 T568A Ethernet Cabling Standard
RJ-45 Pin #
6
7
8
Wire Color
Green
White/Brown
Brown
Wire Diagram
Function
COM
TxB +
TxA -
Table 2-4 T568B Ethernet Cable Standard
Page 10 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Section 3.Configuring Communications
The EMCP 4.4 MCP version 2.2 and above supports configuring serial and Ethernet
communication settings. The default settings are shown in Tables 3-1 and 3-2.
2 Wire RS485 Port Configuration
Baud rate 19200 Baud
Data Bits
8
Stop Bit
1
Parity
NONE
Protocol
Modbus RTU
Modbus ID 61
Ethernet Port Configuration
IP
192.168.2.61
Subnet
255.255.255.0
Gateway
1.0.0.0
Port
502
Protocol
Modbus TCP
Modbus ID 61
Table 3-1 2 Wire RS485 Port Configuration
Table 3-2 2 Wire RS485 Port Configuration
Most of these settings can be updated via the EMCP 4.4 MCP HMI at the DTI COMMS
SETUP screen. This screen can be accessed from the OVERVIEW screen by selecting
MENU -> COMMUNICATIONS -> DTI COMMS, shown in Figure 3-1. The following are
configurable:

ETHERNET
o IP Address
o Subnet Address
o Gateway Address

SERIAL
o Parity
o Stop Bits
o Baudrate
After configuring the required changes, pressing the SAVE SETTINGS AND REBOOT
DTI button will commit the changes. The reboot will only occur at the DTI and will not
hinder the EMCP 4.4 MCP function. Approximately 1 minute will pass before the DTI is
operational after a reboot;
Page 11 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Figure 3-1 DTI COMMS SETUP Screen
Pressing the RS485 PINOUT will display a popup window with the pin out for the serial
interface, See Figure 3-2. Pressing the red X will close the popup.
Figure 3-2 RS485 PINOUT Popup Window
Page 12 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Section 4. Data Table
The Data Tables specify all values, addresses, and data types for all available
information on the DTI. This data table applies to the user Ethernet interface only, and
are not applicable to any other interfaces.
All Modbus addresses are listed as one-based (some devices may require an offset of
one to be applied to the address.)
The following Data Types are referenced in the Data Table:
Data Types
INT
UINT
WORD
INT[16]
DINT
UDINT
DWORD
DINT[16]
REAL
BOOL
Size
(bytes)
2
2
2
4
4
4
4
1 bit
Description
Signed Int
Unsigned Int
Unsigned Word
Array of 16INT
Signed Double Int
Unsigned Double Int
Unsigned Double Word
Array of 16 DINT
REAL defined by ANSI/IEEE 754 Standard.
Each BOOL is a bit of the 2 byte (16 bit) holding register.
EX: To access register 1009.5, read 1009 and look at 5th Bit.
Table 4-1 Data Table Data Types
Page 13 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Data Table Interface Register Map
If reading data via Ethernet user must read Holding Registers
(Modbus Function Code 3)
If reading data via RS485 user must read Input Registers
(Modbus Function Code 4)
To determine if your system reads data in 1 or 0 based Modbus reads, register
1009 (G1_Communicating and G1_LoggedIn) will be the WORD value of 3.
This is true only if the generator is plugged in and communicating to the EMCP
4.4 MCP without error.
Description
G1_TotalNumberTimeouts
G1_LastReadCycleMs
G1_TotalNumberLogins
G1_TotalNumCommsStateWatchdog
G1_ResponsesPerSecond
G1_Communicating
G1_LoggedIn
G1_RatedVoltage
G1_RatedRealPower
G1_RatedFrequency
G1_AvgVolt_LL
G1_RealPower
G1_ReactivePower
G1_ApparentPower
G1_AvgBusVolt_LL
G1_Voltage_AB
G1_Voltage_BC
G1_Voltage_CA
G1_Voltage_AN
G1_Voltage_BN
G1_Voltage_CN
G1_TotalRealEnergy
G1_TotalReactiveEnergy
G1_AvgCurrent
G1_AvgFreq
G1_PowerFactor
G1_AvgBusFreq
Data Type
INT
UINT
INT
INT
INT
BOOL
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
INT
Address
1001
1004
1006
1007
1008
1009.0
1009.1
1010
1012
1014
1016
1018
1020
1022
1024
1026
1028
1030
1032
1034
1036
1038
1040
1042
1043
1044
1045
Access
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 14 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G1_GenBus_PhaseAngle
G1_Current_A
G1_Current_B
G1_Current_C
G1_RealPower_Percent
G1_ReactivePower_Percent
G1_AvgVolt_LL_Percent
G1_AvgBusVolt_LL_Percent
G1_AvgFreq_Percent
G1_SpeedBias
G1_VoltBias
G1_EngineStatus
G1_RatedReactivePower
G1_GenFreq_WithinLimits
G1_GenVolt_WithinLimits
G1_EStop
G1_GenCBClosed
G1_GenCBOpened
G1_GenCBTripped
G1_Shutdown
G1_PreAlarm
G1_EStopWarning
G1_EStopShutdown
G1_FailToStartShutdown
G1_HiCoolantTempWarning
G1_HiCoolantTempShutdown
G1_LoCoolantTempWarning
G1_LoOilPressWarning
G1_LoOilPressShutdown
G1_OverspeedShutdown
G1_LoCoolantLevelWarning
G1_LoCoolantLevelShutdown
G1_LoFuelLevelWarning
G1_LoFuelLevelShutdown
G1_LoBattVoltWarning
G1_HiBattVoltWarning
G1_HiBattVoltShutdown
G1_AfterTreatmentWarning
G1_AftertreatmentShutdown
G1_ECSNotInAuto
G1_LoCrankVolt
G1_BattChargerFail
Data Type
INT
INT
INT
INT
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
REAL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1046
1047
1048
1049
1050
1052
1054
1056
1058
1060
1061
1062
1064
1073.0
1073.1
1073.2
1073.3
1073.4
1073.5
1073.6
1073.7
1074.0
1074.1
1074.2
1074.3
1074.4
1074.5
1074.6
1074.7
1074.8
1074.9
1074.10
1074.11
1074.12
1074.13
1074.14
1074.15
1075.0
1075.1
1075.2
1075.3
1075.4
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 15 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G1_GenCBFailToClose
G1_GenCBFailToOpen
G1_LoFuelDiffPressShutdown
G1_LoFuelDiffPressWarning
G1_HiFuelDiffPressWarning
G1_HiFuelDiffPressShutdown
G1_LoOilLevelShutdown
G1_LoOilLevelWarning
G1_HiOilLevelWarning
G1_HiOilLevelShutdown
G1_LoOilDiffPressShutdown
G1_LoOilDiffPressWarning
G1_HiOilDiffPressWarning
G1_HiOilDiffPressShutdown
G1_LoAirDiffPressShutdown
G1_LoAirDiffPressWarning
G1_HiAirDiffPressWarning
G1_HiAirDiffPressShutdown
G1_HiCoolantLevelWarning
G1_HiCoolantLevelShutdown
G1_LoExhaustTempShutdown
G1_LoExhaustTempWarning
G1_HiExhaustTempWarning
G1_HiExhaustTempShutdown
G1_LoOilTempShutdown
G1_LoOilTempWarning
G1_HiOilTempWarning
G1_HiOilTempShutdown
G1_UnderspeedWarning
G1_UnderspeedShutdown
G1_LoRightExhaustTempShutdown
G1_LoRightExhaustTempWarning
G1_HiRightExhaustTempWarning
G1_HiRightExhaustTempShutdown
G1_LoLeftExhaustTempShutdown
G1_LoLeftExhaustTempWarning
G1_HiLeftExhaustTempWarning
G1_HiLeftExhaustTempShutdown
G1_ScadaDataLinkFault
G1_PrimaryDataLinkFault
G1_AccessoryDataLinkFault
G1_FuelTankLeak
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1075.7
1075.8
1075.9
1075.10
1075.11
1075.12
1075.13
1075.14
1075.15
1076.0
1076.1
1076.2
1076.3
1076.4
1076.5
1076.6
1076.7
1076.8
1076.9
1076.10
1076.11
1076.12
1076.13
1076.14
1076.15
1077.0
1077.1
1077.2
1077.3
1077.4
1077.5
1077.6
1077.7
1077.8
1077.9
1077.10
1077.11
1077.12
1077.13
1077.14
1077.15
1078.0
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 16 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G1_UnexpectedEngineShutdown
G1_UnderFrequencyShutdown
G1_UnderFrequencyWarning
G1_OverFrequencyWarning
G1_OverFrequencyShutdown
G1_UnderVoltageShutdown
G1_UnderVoltageWarning
G1_OverVoltageWarning
G1_OverVoltageShutdown
G1_OverCurrentWarning
G1_OverCurrentShutdown
G1_ReversePowerWarning
G1_ReversePowerShutdown
G1_HiPowerWarning
G1_PhaseDiffOnClose
G1_FailToSyncWarning
G1_FailToSyncShutdown
G1_ControlNotInAuto
G1_GenBreakerLockedOut
G1_BusPhaseSequenceIncorrect
G1_GenPhaseSequenceIncorrect
G1_NotReadyToParallel
G1_BuildDateInvalid
G1_CommunicationsFault
G1_HornActive
G1_PanelTypeInvalid
G1_OperatingHours
G1_TotalStartAttempts
G1_TotalStarts
G1_AirFilterDiffPressure
G1_CooldownTime
G1_IntakeManifold1Temp
G1_IntakeManifold2Temp
G1_TurboInletCompressor1Temp
G1_TurboInletCompressor2Temp
G1_TurboInletCompressor3Temp
G1_TurboInletCompressor4Temp
G1_OilPressure
G1_CoolantTemp
G1_BatteryVoltage
G1_EngineSpeed
G1_ExhaustManifold1Temp
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
UDINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
1078.1
1078.2
1078.3
1078.4
1078.5
1078.6
1078.7
1078.8
1078.9
1078.10
1078.11
1078.12
1078.13
1078.14
1078.15
1079.0
1079.1
1079.2
1079.3
1079.4
1079.5
1079.6
1079.7
1079.8
1079.9
1079.10
1080
1082
1084
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 17 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G1_ExhaustManifold2Temp
G1_OilTemp
G1_FuelTemp
G1_FuelPressure
G1_CrankcasePressure
G1_BoostPressure
G1_OilFilterDiffPressure
G1_FuelFilterDiffPressure
G1_FuelConsumptionRate
G1_AtmosphericPressure
G1_FuelLevel
G1_CoolantPressure
Gen1DisconnectKw
G1_MaxPosPhaseDiff
G1_MaxNegPhaseDiff
G1_MinDwellTime
G1_MaxVoltDiff
G1_VoltMatchRate
G1_FreqPGain
G1_FreqIGain
G1_PhasePGain
G1_PhaseIGain
G1_EngineControlSwitch
G1_SyncControlSwitch
G1_SpeedControl
G1_VoltageControl
G1_RunEngine
G1_DeadbusPerm
G1_InhibitCBClose
G1_AlarmAck
G1_AlarmReset
G1_BypassCooldown
G1_Enabled
Gen1ManParPB_SW
G1FreqGain
G1KwGain
G1SpdI_time
G1MinRateChange
G1VoltGain
G1KvarGain
G1VoltI_time
G1VoltD_time
Data Type
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
INT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1144
1145
1146
1147
1148
1149
1150
1151
1152
1153
1154
1155
1156
1157.1
1157.2
1157.3
1157.4
1157.5
1157.6
1157.7
1158
1159
1160
1161
1164
1167
1168
1169
1170
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 18 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G1_conDigitalInputs
G1_dedDigitalInputs
G1_digitalOutputs1
G1_digitalOutputs2
G1_Unload
Gen1KwPcntSP
Gen1KvarPcntSP
G2_TotalNumberTimeouts
G2_TotalNumberModbusResponses
G2_LastReadCycleMs
G2_TotalNumberLogins
G2_TotalNumCommsStateWatchdog
G2_ResponsesPerSecond
G2_Communicating
G2_LoggedIn
G2_RatedVoltage
G2_RatedRealPower
G2_RatedFrequency
G2_AvgVolt_LL
G2_RealPower
G2_ReactivePower
G2_ApparentPower
G2_AvgBusVolt_LL
G2_Voltage_AB
G2_Voltage_BC
G2_Voltage_CA
G2_Voltage_AN
G2_Voltage_BN
G2_Voltage_CN
G2_TotalRealEnergy
G2_TotalReactiveEnergy
G2_AvgCurrent
G2_AvgFreq
G2_PowerFactor
G2_AvgBusFreq
G2_GenBus_PhaseAngle
G2_Current_A
G2_Current_B
G2_Current_C
G2_RealPower_Percent
G2_ReactivePower_Percent
G2_AvgVolt_LL_Percent
Data Type
INT
INT
INT
INT
WORD
REAL
REAL
INT
UDINT
UINT
INT
INT
INT
BOOL
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
INT
INT
INT
INT
INT
REAL
REAL
REAL
DCN0129
Address
Access
1171
1172
1173
1174
1175
1176
1178
1201
1202
1204
1206
1207
1208
1209.0
1209.1
1210
1212
1214
1216
1218
1220
1222
1224
1226
1228
1230
1232
1234
1236
1238
1240
1242
1243
1244
1245
1246
1247
1248
1249
1250
1252
1254
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 19 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G2_AvgBusVolt_LL_Percent
G2_AvgFreq_Percent
G2_SpeedBias
G2_VoltBias
G2_EngineStatus
G2_RatedReactivePower
G2_GenFreq_WithinLimits
G2_GenVolt_WithinLimits
G2_EStop
G2_GenCBClosed
G2_GenCBOpened
G2_GenCBTripped
G2_Shutdown
G2_PreAlarm
G2_EStopWarning
G2_EStopShutdown
G2_FailToStartShutdown
G2_HiCoolantTempWarning
G2_HiCoolantTempShutdown
G2_LoCoolantTempWarning
G2_LoOilPressWarning
G2_LoOilPressShutdown
G2_OverspeedShutdown
G2_LoCoolantLevelWarning
G2_LoCoolantLevelShutdown
G2_LoFuelLevelWarning
G2_LoFuelLevelShutdown
G2_LoBattVoltWarning
G2_HiBattVoltWarning
G2_HiBattVoltShutdown
G2_AfterTreatmentWarning
G2_AftertreatmentShutdown
G2_ECSNotInAuto
G2_LoCrankVolt
G2_BattChargerFail
G2_GenCBFailToClose
G2_GenCBFailToOpen
G2_LoFuelDiffPressShutdown
G2_LoFuelDiffPressWarning
G2_HiFuelDiffPressWarning
G2_HiFuelDiffPressShutdown
G2_LoOilLevelShutdown
Data Type
REAL
REAL
INT
INT
INT
REAL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1256
1258
1260
1261
1262
1264
1273.0
1273.1
1273.2
1273.3
1273.4
1273.5
1273.6
1273.7
1274.0
1274.1
1274.2
1274.3
1274.4
1274.5
1274.6
1274.7
1274.8
1274.9
1274.10
1274.11
1274.12
1274.13
1274.14
1274.15
1275.0
1275.1
1275.2
1275.3
1275.4
1275.7
1275.8
1275.9
1275.10
1275.11
1275.12
1275.13
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 20 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G2_LoOilLevelWarning
G2_HiOilLevelWarning
G2_HiOilLevelShutdown
G2_LoOilDiffPressShutdown
G2_LoOilDiffPressWarning
G2_HiOilDiffPressWarning
G2_HiOilDiffPressShutdown
G2_LoAirDiffPressShutdown
G2_LoAirDiffPressWarning
G2_HiAirDiffPressWarning
G2_HiAirDiffPressShutdown
G2_HiCoolantLevelWarning
G2_HiCoolantLevelShutdown
G2_LoExhaustTempShutdown
G2_LoExhaustTempWarning
G2_HiExhaustTempWarning
G2_HiExhaustTempShutdown
G2_LoOilTempShutdown
G2_LoOilTempWarning
G2_HiOilTempWarning
G2_HiOilTempShutdown
G2_UnderspeedWarning
G2_UnderspeedShutdown
G2_LoRightExhaustTempShutdown
G2_LoRightExhaustTempWarning
G2_HiRightExhaustTempWarning
G2_HiRightExhaustTempShutdown
G2_LoLeftExhaustTempShutdown
G2_LoLeftExhaustTempWarning
G2_HiLeftExhaustTempWarning
G2_HiLeftExhaustTempShutdown
G2_ScadaDataLinkFault
G2_PrimaryDataLinkFault
G2_AccessoryDataLinkFault
G2_FuelTankLeak
G2_UnexpectedEngineShutdown
G2_UnderFrequencyShutdown
G2_UnderFrequencyWarning
G2_OverFrequencyWarning
G2_OverFrequencyShutdown
G2_UnderVoltageShutdown
G2_UnderVoltageWarning
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1275.14
1275.15
1276.0
1276.1
1276.2
1276.3
1276.4
1276.5
1276.6
1276.7
1276.8
1276.9
1276.10
1276.11
1276.12
1276.13
1276.14
1276.15
1277.0
1277.1
1277.2
1277.3
1277.4
1277.5
1277.6
1277.7
1277.8
1277.9
1277.10
1277.11
1277.12
1277.13
1277.14
1277.15
1278.0
1278.1
1278.2
1278.3
1278.4
1278.5
1278.6
1278.7
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 21 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G2_OverVoltageWarning
G2_OverVoltageShutdown
G2_OverCurrentWarning
G2_OverCurrentShutdown
G2_ReversePowerWarning
G2_ReversePowerShutdown
G2_HiPowerWarning
G2_PhaseDiffOnClose
G2_FailToSyncWarning
G2_FailToSyncShutdown
G2_ControlNotInAuto
G2_GenBreakerLockedOut
G2_BusPhaseSequenceIncorrect
G2_GenPhaseSequenceIncorrect
G2_NotReadyToParallel
G2_BuildDateInvalid
G2_CommunicationsFault
G2_HornActive
G2_PanelTypeInvalid
G2_OperatingHours
G2_TotalStartAttempts
G2_TotalStarts
G2_AirFilterDiffPressure
G2_CooldownTime
G2_IntakeManifold1Temp
G2_IntakeManifold2Temp
G2_TurboInletCompressor1Temp
G2_TurboInletCompressor2Temp
G2_TurboInletCompressor3Temp
G2_TurboInletCompressor4Temp
G2_OilPressure
G2_CoolantTemp
G2_BatteryVoltage
G2_EngineSpeed
G2_ExhaustManifold1Temp
G2_ExhaustManifold2Temp
G2_OilTemp
G2_FuelTemp
G2_FuelPressure
G2_CrankcasePressure
G2_BoostPressure
G2_OilFilterDiffPressure
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
UDINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
1278.8
1278.9
1278.10
1278.11
1278.12
1278.13
1278.14
1278.15
1279.0
1279.1
1279.2
1279.3
1279.4
1279.5
1279.6
1279.7
1279.8
1279.9
1279.10
1280
1282
1284
1286
1287
1288
1289
1290
1291
1292
1293
1294
1295
1296
1297
1298
1299
1300
1301
1302
1303
1304
1305
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 22 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G2_FuelFilterDiffPressure
G2_FuelConsumptionRate
G2_AtmosphericPressure
G2_FuelLevel
G2_CoolantPressure
Gen2DisconnectKw
G2_MaxPosPhaseDiff
G2_MaxNegPhaseDiff
G2_MinDwellTime
G2_MaxVoltDiff
G2_VoltMatchRate
G2_FreqPGain
G2_FreqIGain
G2_PhasePGain
G2_PhaseIGain
G2_EngineControlSwitch
G2_SyncControlSwitch
G2_SpeedControl
G2_VoltageControl
G2_RunEngine
G2_DeadbusPerm
G2_InhibitCBClose
G2_AlarmAck
G2_AlarmReset
G2_BypassCooldown
G2_Enabled
Gen2ManParPB_SW
G2FreqGain
G2KwGain
G2SpdI_time
G2MinRateChange
G2VoltGain
G2KvarGain
G2VoltI_time
G2VoltD_time
G2_conDigitalInputs
G2_dedDigitalInputs
G2_digitalOutputs1
G2_digitalOutputs2
G2_Unload
Gen2KwPcntSP
Gen2KvarPcntSP
Data Type
INT
INT
INT
INT
INT
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
WORD
REAL
REAL
DCN0129
Address
Access
1306
1307
1308
1309
1310
1311
1344
1345
1346
1347
1348
1349
1350
1351
1352
1353
1354
1355
1356
1357.1
1357.2
1357.3
1357.4
1357.5
1357.6
1357.7
1358
1359
1360
1361
1364
1367
1368
1369
1370
1371
1372
1373
1374
1375
1376
1378
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 23 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G3_TotalNumberTimeouts
G3_TotalNumberModbusResponses
G3_LastReadCycleMs
G3_TotalNumberLogins
G3_TotalNumCommsStateWatchdog
G3_ResponsesPerSecond
G3_Communicating
G3_LoggedIn
G3_RatedVoltage
G3_RatedRealPower
G3_RatedFrequency
G3_AvgVolt_LL
G3_RealPower
G3_ReactivePower
G3_ApparentPower
G3_AvgBusVolt_LL
G3_Voltage_AB
G3_Voltage_BC
G3_Voltage_CA
G3_Voltage_AN
G3_Voltage_BN
G3_Voltage_CN
G3_TotalRealEnergy
G3_TotalReactiveEnergy
G3_AvgCurrent
G3_AvgFreq
G3_PowerFactor
G3_AvgBusFreq
G3_GenBus_PhaseAngle
G3_Current_A
G3_Current_B
G3_Current_C
G3_RealPower_Percent
G3_ReactivePower_Percent
G3_AvgVolt_LL_Percent
G3_AvgBusVolt_LL_Percent
G3_AvgFreq_Percent
G3_SpeedBias
G3_VoltBias
G3_EngineStatus
G3_RatedReactivePower
G3_GenFreq_WithinLimits
Data Type
INT
UDINT
UINT
INT
INT
INT
BOOL
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
INT
INT
INT
INT
INT
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
REAL
BOOL
DCN0129
Address
Access
1401
1402
1404
1406
1407
1408
1409.0
1409.1
1410
1412
1414
1416
1418
1420
1422
1424
1426
1428
1430
1432
1434
1436
1438
1440
1442
1443
1444
1445
1446
1447
1448
1449
1450
1452
1454
1456
1458
1460
1461
1462
1464
1473.0
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 24 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G3_GenVolt_WithinLimits
G3_EStop
G3_GenCBClosed
G3_GenCBOpened
G3_GenCBTripped
G3_Shutdown
G3_PreAlarm
G3_EStopWarning
G3_EStopShutdown
G3_FailToStartShutdown
G3_HiCoolantTempWarning
G3_HiCoolantTempShutdown
G3_LoCoolantTempWarning
G3_LoOilPressWarning
G3_LoOilPressShutdown
G3_OverspeedShutdown
G3_LoCoolantLevelWarning
G3_LoCoolantLevelShutdown
G3_LoFuelLevelWarning
G3_LoFuelLevelShutdown
G3_LoBattVoltWarning
G3_HiBattVoltWarning
G3_HiBattVoltShutdown
G3_AfterTreatmentWarning
G3_AftertreatmentShutdown
G3_ECSNotInAuto
G3_LoCrankVolt
G3_BattChargerFail
G3_GenCBFailToClose
G3_GenCBFailToOpen
G3_LoFuelDiffPressShutdown
G3_LoFuelDiffPressWarning
G3_HiFuelDiffPressWarning
G3_HiFuelDiffPressShutdown
G3_LoOilLevelShutdown
G3_LoOilLevelWarning
G3_HiOilLevelWarning
G3_HiOilLevelShutdown
G3_LoOilDiffPressShutdown
G3_LoOilDiffPressWarning
G3_HiOilDiffPressWarning
G3_HiOilDiffPressShutdown
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1473.1
1473.2
1473.3
1473.4
1473.5
1473.6
1473.7
1474.0
1474.1
1474.2
1474.3
1474.4
1474.5
1474.6
1474.7
1474.8
1474.9
1474.10
1474.11
1474.12
1474.13
1474.14
1474.15
1475.0
1475.1
1475.2
1475.3
1475.4
1475.7
1475.8
1475.9
1475.10
1475.11
1475.12
1475.13
1475.14
1475.15
1476.0
1476.1
1476.2
1476.3
1476.4
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 25 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G3_LoAirDiffPressShutdown
G3_LoAirDiffPressWarning
G3_HiAirDiffPressWarning
G3_HiAirDiffPressShutdown
G3_HiCoolantLevelWarning
G3_HiCoolantLevelShutdown
G3_LoExhaustTempShutdown
G3_LoExhaustTempWarning
G3_HiExhaustTempWarning
G3_HiExhaustTempShutdown
G3_LoOilTempShutdown
G3_LoOilTempWarning
G3_HiOilTempWarning
G3_HiOilTempShutdown
G3_UnderspeedWarning
G3_UnderspeedShutdown
G3_LoRightExhaustTempShutdown
G3_LoRightExhaustTempWarning
G3_HiRightExhaustTempWarning
G3_HiRightExhaustTempShutdown
G3_LoLeftExhaustTempShutdown
G3_LoLeftExhaustTempWarning
G3_HiLeftExhaustTempWarning
G3_HiLeftExhaustTempShutdown
G3_ScadaDataLinkFault
G3_PrimaryDataLinkFault
G3_AccessoryDataLinkFault
G3_FuelTankLeak
G3_UnexpectedEngineShutdown
G3_UnderFrequencyShutdown
G3_UnderFrequencyWarning
G3_OverFrequencyWarning
G3_OverFrequencyShutdown
G3_UnderVoltageShutdown
G3_UnderVoltageWarning
G3_OverVoltageWarning
G3_OverVoltageShutdown
G3_OverCurrentWarning
G3_OverCurrentShutdown
G3_ReversePowerWarning
G3_ReversePowerShutdown
G3_HiPowerWarning
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1476.5
1476.6
1476.7
1476.8
1476.9
1476.10
1476.11
1476.12
1476.13
1476.14
1476.15
1477.0
1477.1
1477.2
1477.3
1477.4
1477.5
1477.6
1477.7
1477.8
1477.9
1477.10
1477.11
1477.12
1477.13
1477.14
1477.15
1478.0
1478.1
1478.2
1478.3
1478.4
1478.5
1478.6
1478.7
1478.8
1478.9
1478.10
1478.11
1478.12
1478.13
1478.14
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 26 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G3_PhaseDiffOnClose
G3_FailToSyncWarning
G3_FailToSyncShutdown
G3_ControlNotInAuto
G3_GenBreakerLockedOut
G3_BusPhaseSequenceIncorrect
G3_GenPhaseSequenceIncorrect
G3_NotReadyToParallel
G3_BuildDateInvalid
G3_CommunicationsFault
G3_HornActive
G3_PanelTypeInvalid
G3_OperatingHours
G3_TotalStartAttempts
G3_TotalStarts
G3_AirFilterDiffPressure
G3_CooldownTime
G3_IntakeManifold1Temp
G3_IntakeManifold2Temp
G3_TurboInletCompressor1Temp
G3_TurboInletCompressor2Temp
G3_TurboInletCompressor3Temp
G3_TurboInletCompressor4Temp
G3_OilPressure
G3_CoolantTemp
G3_BatteryVoltage
G3_EngineSpeed
G3_ExhaustManifold1Temp
G3_ExhaustManifold2Temp
G3_OilTemp
G3_FuelTemp
G3_FuelPressure
G3_CrankcasePressure
G3_BoostPressure
G3_OilFilterDiffPressure
G3_FuelFilterDiffPressure
G3_FuelConsumptionRate
G3_AtmosphericPressure
G3_FuelLevel
G3_CoolantPressure
Gen3DisconnectKw
G3_MaxPosPhaseDiff
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
UDINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
INT
DCN0129
Address
Access
1478.15
1479.0
1479.1
1479.2
1479.3
1479.4
1479.5
1479.6
1479.7
1479.8
1479.9
1479.10
1480
1482
1484
1486
1487
1488
1489
1490
1491
1492
1493
1494
1495
1496
1497
1498
1499
1500
1501
1502
1503
1504
1505
1506
1507
1508
1509
1510
1511
1544
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 27 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G3_MaxNegPhaseDiff
G3_MinDwellTime
G3_MaxVoltDiff
G3_VoltMatchRate
G3_FreqPGain
G3_FreqIGain
G3_PhasePGain
G3_PhaseIGain
G3_EngineControlSwitch
G3_SyncControlSwitch
G3_SpeedControl
G3_VoltageControl
G3_RunEngine
G3_DeadbusPerm
G3_InhibitCBClose
G3_AlarmAck
G3_AlarmReset
G3_BypassCooldown
G3_Enabled
Gen3ManParPB_SW
G3FreqGain
G3KwGain
G3SpdI_time
G3MinRateChange
G3VoltGain
G3KvarGain
G3VoltI_time
G3VoltD_time
G3_conDigitalInputs
G3_dedDigitalInputs
G3_digitalOutputs1
G3_digitalOutputs2
G3_Unload
Gen3KwPcntSP
Gen3KvarPcntSP
G4_TotalNumberTimeouts
G4_TotalNumberModbusResponses
G4_LastReadCycleMs
G4_TotalNumberLogins
G4_TotalNumCommsStateWatchdog
G4_ResponsesPerSecond
G4_Communicating
Data Type
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
WORD
REAL
REAL
INT
UDINT
UINT
INT
INT
INT
BOOL
DCN0129
Address
Access
1545
1546
1547
1548
1549
1550
1551
1552
1553
1554
1555
1556
1557.1
1557.2
1557.3
1557.4
1557.5
1557.6
1557.7
1558
1559
1560
1561
1564
1567
1568
1569
1570
1571
1572
1573
1574
1575
1576
1578
1601
1602
1604
1606
1607
1608
1609.0
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 28 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G4_LoggedIn
G4_RatedVoltage
G4_RatedRealPower
G4_RatedFrequency
G4_AvgVolt_LL
G4_RealPower
G4_ReactivePower
G4_ApparentPower
G4_AvgBusVolt_LL
G4_Voltage_AB
G4_Voltage_BC
G4_Voltage_CA
G4_Voltage_AN
G4_Voltage_BN
G4_Voltage_CN
G4_TotalRealEnergy
G4_TotalReactiveEnergy
G4_AvgCurrent
G4_AvgFreq
G4_PowerFactor
G4_AvgBusFreq
G4_GenBus_PhaseAngle
G4_Current_A
G4_Current_B
G4_Current_C
G4_RealPower_Percent
G4_ReactivePower_Percent
G4_AvgVolt_LL_Percent
G4_AvgBusVolt_LL_Percent
G4_AvgFreq_Percent
G4_SpeedBias
G4_VoltBias
G4_EngineStatus
G4_RatedReactivePower
G4_GenFreq_WithinLimits
G4_GenVolt_WithinLimits
G4_EStop
G4_GenCBClosed
G4_GenCBOpened
G4_GenCBTripped
G4_Shutdown
G4_PreAlarm
Data Type
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
INT
INT
INT
INT
INT
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
REAL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1609.1
1610
1612
1614
1616
1618
1620
1622
1624
1626
1628
1630
1632
1634
1636
1638
1640
1642
1643
1644
1645
1646
1647
1648
1649
1650
1652
1654
1656
1658
1660
1661
1662
1664
1673.0
1673.1
1673.2
1673.3
1673.4
1673.5
1673.6
1673.7
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 29 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G4_EStopWarning
G4_EStopShutdown
G4_FailToStartShutdown
G4_HiCoolantTempWarning
G4_HiCoolantTempShutdown
G4_LoCoolantTempWarning
G4_LoOilPressWarning
G4_LoOilPressShutdown
G4_OverspeedShutdown
G4_LoCoolantLevelWarning
G4_LoCoolantLevelShutdown
G4_LoFuelLevelWarning
G4_LoFuelLevelShutdown
G4_LoBattVoltWarning
G4_HiBattVoltWarning
G4_HiBattVoltShutdown
G4_AfterTreatmentWarning
G4_AftertreatmentShutdown
G4_ECSNotInAuto
G4_LoCrankVolt
G4_BattChargerFail
G4_GenCBFailToClose
G4_GenCBFailToOpen
G4_LoFuelDiffPressShutdown
G4_LoFuelDiffPressWarning
G4_HiFuelDiffPressWarning
G4_HiFuelDiffPressShutdown
G4_LoOilLevelShutdown
G4_LoOilLevelWarning
G4_HiOilLevelWarning
G4_HiOilLevelShutdown
G4_LoOilDiffPressShutdown
G4_LoOilDiffPressWarning
G4_HiOilDiffPressWarning
G4_HiOilDiffPressShutdown
G4_LoAirDiffPressShutdown
G4_LoAirDiffPressWarning
G4_HiAirDiffPressWarning
G4_HiAirDiffPressShutdown
G4_HiCoolantLevelWarning
G4_HiCoolantLevelShutdown
G4_LoExhaustTempShutdown
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1674.0
1674.1
1674.2
1674.3
1674.4
1674.5
1674.6
1674.7
1674.8
1674.9
1674.10
1674.11
1674.12
1674.13
1674.14
1674.15
1675.0
1675.1
1675.2
1675.3
1675.4
1675.7
1675.8
1675.9
1675.10
1675.11
1675.12
1675.13
1675.14
1675.15
1676.0
1676.1
1676.2
1676.3
1676.4
1676.5
1676.6
1676.7
1676.8
1676.9
1676.10
1676.11
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 30 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G4_LoExhaustTempWarning
G4_HiExhaustTempWarning
G4_HiExhaustTempShutdown
G4_LoOilTempShutdown
G4_LoOilTempWarning
G4_HiOilTempWarning
G4_HiOilTempShutdown
G4_UnderspeedWarning
G4_UnderspeedShutdown
G4_LoRightExhaustTempShutdown
G4_LoRightExhaustTempWarning
G4_HiRightExhaustTempWarning
G4_HiRightExhaustTempShutdown
G4_LoLeftExhaustTempShutdown
G4_LoLeftExhaustTempWarning
G4_HiLeftExhaustTempWarning
G4_HiLeftExhaustTempShutdown
G4_ScadaDataLinkFault
G4_PrimaryDataLinkFault
G4_AccessoryDataLinkFault
G4_FuelTankLeak
G4_UnexpectedEngineShutdown
G4_UnderFrequencyShutdown
G4_UnderFrequencyWarning
G4_OverFrequencyWarning
G4_OverFrequencyShutdown
G4_UnderVoltageShutdown
G4_UnderVoltageWarning
G4_OverVoltageWarning
G4_OverVoltageShutdown
G4_OverCurrentWarning
G4_OverCurrentShutdown
G4_ReversePowerWarning
G4_ReversePowerShutdown
G4_HiPowerWarning
G4_PhaseDiffOnClose
G4_FailToSyncWarning
G4_FailToSyncShutdown
G4_ControlNotInAuto
G4_GenBreakerLockedOut
G4_BusPhaseSequenceIncorrect
G4_GenPhaseSequenceIncorrect
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1676.12
1676.13
1676.14
1676.15
1677.0
1677.1
1677.2
1677.3
1677.4
1677.5
1677.6
1677.7
1677.8
1677.9
1677.10
1677.11
1677.12
1677.13
1677.14
1677.15
1678.0
1678.1
1678.2
1678.3
1678.4
1678.5
1678.6
1678.7
1678.8
1678.9
1678.10
1678.11
1678.12
1678.13
1678.14
1678.15
1679.0
1679.1
1679.2
1679.3
1679.4
1679.5
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 31 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G4_NotReadyToParallel
G4_BuildDateInvalid
G4_CommunicationsFault
G4_HornActive
G4_PanelTypeInvalid
G4_OperatingHours
G4_TotalStartAttempts
G4_TotalStarts
G4_AirFilterDiffPressure
G4_CooldownTime
G4_IntakeManifold1Temp
G4_IntakeManifold2Temp
G4_TurboInletCompressor1Temp
G4_TurboInletCompressor2Temp
G4_TurboInletCompressor3Temp
G4_TurboInletCompressor4Temp
G4_OilPressure
G4_CoolantTemp
G4_BatteryVoltage
G4_EngineSpeed
G4_ExhaustManifold1Temp
G4_ExhaustManifold2Temp
G4_OilTemp
G4_FuelTemp
G4_FuelPressure
G4_CrankcasePressure
G4_BoostPressure
G4_OilFilterDiffPressure
G4_FuelFilterDiffPressure
G4_FuelConsumptionRate
G4_AtmosphericPressure
G4_FuelLevel
G4_CoolantPressure
Gen4DisconnectKw
G4_MaxPosPhaseDiff
G4_MaxNegPhaseDiff
G4_MinDwellTime
G4_MaxVoltDiff
G4_VoltMatchRate
G4_FreqPGain
G4_FreqIGain
G4_PhasePGain
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
UDINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
INT
INT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
1679.6
1679.7
1679.8
1679.9
1679.10
1680
1682
1684
1686
1687
1688
1689
1690
1691
1692
1693
1694
1695
1696
1697
1698
1699
1700
1701
1702
1703
1704
1705
1706
1707
1708
1709
1710
1711
1744
1745
1746
1747
1748
1749
1750
1751
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 32 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G4_PhaseIGain
G4_EngineControlSwitch
G4_SyncControlSwitch
G4_SpeedControl
G4_VoltageControl
G4_RunEngine
G4_DeadbusPerm
G4_InhibitCBClose
G4_AlarmAck
G4_AlarmReset
G4_BypassCooldown
G4_Enabled
Gen4ManParPB_SW
G4FreqGain
G4KwGain
G4SpdI_time
G4MinRateChange
G4VoltGain
G4KvarGain
G4VoltI_time
G4VoltD_time
G4_conDigitalInputs
G4_dedDigitalInputs
G4_digitalOutputs1
G4_digitalOutputs2
G4_Unload
Gen4KwPcntSP
Gen4KvarPcntSP
G5_TotalNumberTimeouts
G5_TotalNumberModbusResponses
G5_LastReadCycleMs
G5_TotalNumberLogins
G5_TotalNumCommsStateWatchdog
G5_ResponsesPerSecond
G5_Communicating
G5_LoggedIn
G5_RatedVoltage
G5_RatedRealPower
G5_RatedFrequency
G5_AvgVolt_LL
G5_RealPower
G5_ReactivePower
Data Type
INT
INT
INT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
WORD
REAL
REAL
INT
UDINT
UINT
INT
INT
INT
BOOL
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
DCN0129
Address
Access
1752
1753
1754
1755
1756
1757.1
1757.2
1757.3
1757.4
1757.5
1757.6
1757.7
1758
1759
1760
1761
1764
1767
1768
1769
1770
1771
1772
1773
1774
1775
1776
1778
1801
1802
1804
1806
1807
1808
1809.0
1809.1
1810
1812
1814
1816
1818
1820
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 33 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G5_ApparentPower
G5_AvgBusVolt_LL
G5_Voltage_AB
G5_Voltage_BC
G5_Voltage_CA
G5_Voltage_AN
G5_Voltage_BN
G5_Voltage_CN
G5_TotalRealEnergy
G5_TotalReactiveEnergy
G5_AvgCurrent
G5_AvgFreq
G5_PowerFactor
G5_AvgBusFreq
G5_GenBus_PhaseAngle
G5_Current_A
G5_Current_B
G5_Current_C
G5_RealPower_Percent
G5_ReactivePower_Percent
G5_AvgVolt_LL_Percent
G5_AvgBusVolt_LL_Percent
G5_AvgFreq_Percent
G5_SpeedBias
G5_VoltBias
G5_EngineStatus
G5_RatedReactivePower
G5_GenFreq_WithinLimits
G5_GenVolt_WithinLimits
G5_EStop
G5_GenCBClosed
G5_GenCBOpened
G5_GenCBTripped
G5_Shutdown
G5_PreAlarm
G5_EStopWarning
G5_EStopShutdown
G5_FailToStartShutdown
G5_HiCoolantTempWarning
G5_HiCoolantTempShutdown
G5_LoCoolantTempWarning
G5_LoOilPressWarning
Data Type
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
INT
INT
INT
INT
INT
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
REAL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1822
1824
1826
1828
1830
1832
1834
1836
1838
1840
1842
1843
1844
1845
1846
1847
1848
1849
1850
1852
1854
1856
1858
1860
1861
1862
1864
1873.0
1873.1
1873.2
1873.3
1873.4
1873.5
1873.6
1873.7
1874.0
1874.1
1874.2
1874.3
1874.4
1874.5
1874.6
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 34 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G5_LoOilPressShutdown
G5_OverspeedShutdown
G5_LoCoolantLevelWarning
G5_LoCoolantLevelShutdown
G5_LoFuelLevelWarning
G5_LoFuelLevelShutdown
G5_LoBattVoltWarning
G5_HiBattVoltWarning
G5_HiBattVoltShutdown
G5_AfterTreatmentWarning
G5_AftertreatmentShutdown
G5_ECSNotInAuto
G5_LoCrankVolt
G5_BattChargerFail
G5_GenCBFailToClose
G5_GenCBFailToOpen
G5_LoFuelDiffPressShutdown
G5_LoFuelDiffPressWarning
G5_HiFuelDiffPressWarning
G5_HiFuelDiffPressShutdown
G5_LoOilLevelShutdown
G5_LoOilLevelWarning
G5_HiOilLevelWarning
G5_HiOilLevelShutdown
G5_LoOilDiffPressShutdown
G5_LoOilDiffPressWarning
G5_HiOilDiffPressWarning
G5_HiOilDiffPressShutdown
G5_LoAirDiffPressShutdown
G5_LoAirDiffPressWarning
G5_HiAirDiffPressWarning
G5_HiAirDiffPressShutdown
G5_HiCoolantLevelWarning
G5_HiCoolantLevelShutdown
G5_LoExhaustTempShutdown
G5_LoExhaustTempWarning
G5_HiExhaustTempWarning
G5_HiExhaustTempShutdown
G5_LoOilTempShutdown
G5_LoOilTempWarning
G5_HiOilTempWarning
G5_HiOilTempShutdown
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
1874.7
1874.8
1874.9
1874.10
1874.11
1874.12
1874.13
1874.14
1874.15
1875.0
1875.1
1875.2
1875.3
1875.4
1875.7
1875.8
1875.9
1875.10
1875.11
1875.12
1875.13
1875.14
1875.15
1876.0
1876.1
1876.2
1876.3
1876.4
1876.5
1876.6
1876.7
1876.8
1876.9
1876.10
1876.11
1876.12
1876.13
1876.14
1876.15
1877.0
1877.1
1877.2
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 35 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G5_UnderspeedWarning
G5_UnderspeedShutdown
G5_LoRightExhaustTempShutdown
G5_LoRightExhaustTempWarning
G5_HiRightExhaustTempWarning
G5_HiRightExhaustTempShutdown
G5_LoLeftExhaustTempShutdown
G5_LoLeftExhaustTempWarning
G5_HiLeftExhaustTempWarning
G5_HiLeftExhaustTempShutdown
G5_ScadaDataLinkFault
G5_PrimaryDataLinkFault
G5_AccessoryDataLinkFault
G5_FuelTankLeak
G5_UnexpectedEngineShutdown
G5_UnderFrequencyShutdown
G5_UnderFrequencyWarning
G5_OverFrequencyWarning
G5_OverFrequencyShutdown
G5_UnderVoltageShutdown
G5_UnderVoltageWarning
G5_OverVoltageWarning
G5_OverVoltageShutdown
G5_OverCurrentWarning
G5_OverCurrentShutdown
G5_ReversePowerWarning
G5_ReversePowerShutdown
G5_HiPowerWarning
G5_PhaseDiffOnClose
G5_FailToSyncWarning
G5_FailToSyncShutdown
G5_ControlNotInAuto
G5_GenBreakerLockedOut
G5_BusPhaseSequenceIncorrect
G5_GenPhaseSequenceIncorrect
G5_NotReadyToParallel
G5_BuildDateInvalid
G5_CommunicationsFault
G5_HornActive
G5_PanelTypeInvalid
G5_OperatingHours
G5_TotalStartAttempts
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
DCN0129
Address
Access
1877.3
1877.4
1877.5
1877.6
1877.7
1877.8
1877.9
1877.10
1877.11
1877.12
1877.13
1877.14
1877.15
1878.0
1878.1
1878.2
1878.3
1878.4
1878.5
1878.6
1878.7
1878.8
1878.9
1878.10
1878.11
1878.12
1878.13
1878.14
1878.15
1879.0
1879.1
1879.2
1879.3
1879.4
1879.5
1879.6
1879.7
1879.8
1879.9
1879.10
1880
1882
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 36 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G5_TotalStarts
G5_AirFilterDiffPressure
G5_CooldownTime
G5_IntakeManifold1Temp
G5_IntakeManifold2Temp
G5_TurboInletCompressor1Temp
G5_TurboInletCompressor2Temp
G5_TurboInletCompressor3Temp
G5_TurboInletCompressor4Temp
G5_OilPressure
G5_CoolantTemp
G5_BatteryVoltage
G5_EngineSpeed
G5_ExhaustManifold1Temp
G5_ExhaustManifold2Temp
G5_OilTemp
G5_FuelTemp
G5_FuelPressure
G5_CrankcasePressure
G5_BoostPressure
G5_OilFilterDiffPressure
G5_FuelFilterDiffPressure
G5_FuelConsumptionRate
G5_AtmosphericPressure
G5_FuelLevel
G5_CoolantPressure
Gen5DisconnectKw
G5_MaxPosPhaseDiff
G5_MaxNegPhaseDiff
G5_MinDwellTime
G5_MaxVoltDiff
G5_VoltMatchRate
G5_FreqPGain
G5_FreqIGain
G5_PhasePGain
G5_PhaseIGain
G5_EngineControlSwitch
G5_SyncControlSwitch
G5_SpeedControl
G5_VoltageControl
G5_RunEngine
G5_DeadbusPerm
Data Type
UDINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
UINT
BOOL
BOOL
DCN0129
Address
Access
1884
1886
1887
1888
1889
1890
1891
1892
1893
1894
1895
1896
1897
1898
1899
1900
1901
1902
1903
1904
1905
1906
1907
1908
1909
1910
1911
1944
1945
1946
1947
1948
1949
1950
1951
1952
1953
1954
1955
1956
1957.1
1957.2
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 37 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G5_InhibitCBClose
G5_AlarmAck
G5_AlarmReset
G5_BypassCooldown
G5_Enabled
Gen5ManParPB_SW
G5FreqGain
G5KwGain
G5SpdI_time
G5MinRateChange
G5VoltGain
G5KvarGain
G5VoltI_time
G5VoltD_time
G5_conDigitalInputs
G5_dedDigitalInputs
G5_digitalOutputs1
G5_digitalOutputs2
G5_Unload
Gen5KwPcntSP
Gen5KvarPcntSP
G6_TotalNumberTimeouts
G6_TotalNumberModbusResponses
G6_LastReadCycleMs
G6_TotalNumberLogins
G6_TotalNumCommsStateWatchdog
G6_ResponsesPerSecond
G6_Communicating
G6_LoggedIn
G6_RatedVoltage
G6_RatedRealPower
G6_RatedFrequency
G6_AvgVolt_LL
G6_RealPower
G6_ReactivePower
G6_ApparentPower
G6_AvgBusVolt_LL
G6_Voltage_AB
G6_Voltage_BC
G6_Voltage_CA
G6_Voltage_AN
G6_Voltage_BN
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
WORD
REAL
REAL
INT
UDINT
UINT
INT
INT
INT
BOOL
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
DCN0129
Address
Access
1957.3
1957.4
1957.5
1957.6
1957.7
1958
1959
1960
1961
1964
1967
1968
1969
1970
1971
1972
1973
1974
1975
1976
1978
2001
2002
2004
2006
2007
2008
2009.0
2009.1
2010
2012
2014
2016
2018
2020
2022
2024
2026
2028
2030
2032
2034
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 38 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G6_Voltage_CN
G6_TotalRealEnergy
G6_TotalReactiveEnergy
G6_AvgCurrent
G6_AvgFreq
G6_PowerFactor
G6_AvgBusFreq
G6_GenBus_PhaseAngle
G6_Current_A
G6_Current_B
G6_Current_C
G6_RealPower_Percent
G6_ReactivePower_Percent
G6_AvgVolt_LL_Percent
G6_AvgBusVolt_LL_Percent
G6_AvgFreq_Percent
G6_SpeedBias
G6_VoltBias
G6_EngineStatus
G6_RatedReactivePower
G6_GenFreq_WithinLimits
G6_GenVolt_WithinLimits
G6_EStop
G6_GenCBClosed
G6_GenCBOpened
G6_GenCBTripped
G6_Shutdown
G6_PreAlarm
G6_EStopWarning
G6_EStopShutdown
G6_FailToStartShutdown
G6_HiCoolantTempWarning
G6_HiCoolantTempShutdown
G6_LoCoolantTempWarning
G6_LoOilPressWarning
G6_LoOilPressShutdown
G6_OverspeedShutdown
G6_LoCoolantLevelWarning
G6_LoCoolantLevelShutdown
G6_LoFuelLevelWarning
G6_LoFuelLevelShutdown
G6_LoBattVoltWarning
Data Type
REAL
REAL
REAL
INT
INT
INT
INT
INT
INT
INT
INT
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
REAL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
2036
2038
2040
2042
2043
2044
2045
2046
2047
2048
2049
2050
2052
2054
2056
2058
2060
2061
2062
2064
2073.0
2073.1
2073.2
2073.3
2073.4
2073.5
2073.6
2073.7
2074.0
2074.1
2074.2
2074.3
2074.4
2074.5
2074.6
2074.7
2074.8
2074.9
2074.10
2074.11
2074.12
2074.13
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 39 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G6_HiBattVoltWarning
G6_HiBattVoltShutdown
G6_AfterTreatmentWarning
G6_AftertreatmentShutdown
G6_ECSNotInAuto
G6_LoCrankVolt
G6_BattChargerFail
G6_GenCBFailToClose
G6_GenCBFailToOpen
G6_LoFuelDiffPressShutdown
G6_LoFuelDiffPressWarning
G6_HiFuelDiffPressWarning
G6_HiFuelDiffPressShutdown
G6_LoOilLevelShutdown
G6_LoOilLevelWarning
G6_HiOilLevelWarning
G6_HiOilLevelShutdown
G6_LoOilDiffPressShutdown
G6_LoOilDiffPressWarning
G6_HiOilDiffPressWarning
G6_HiOilDiffPressShutdown
G6_LoAirDiffPressShutdown
G6_LoAirDiffPressWarning
G6_HiAirDiffPressWarning
G6_HiAirDiffPressShutdown
G6_HiCoolantLevelWarning
G6_HiCoolantLevelShutdown
G6_LoExhaustTempShutdown
G6_LoExhaustTempWarning
G6_HiExhaustTempWarning
G6_HiExhaustTempShutdown
G6_LoOilTempShutdown
G6_LoOilTempWarning
G6_HiOilTempWarning
G6_HiOilTempShutdown
G6_UnderspeedWarning
G6_UnderspeedShutdown
G6_LoRightExhaustTempShutdown
G6_LoRightExhaustTempWarning
G6_HiRightExhaustTempWarning
G6_HiRightExhaustTempShutdown
G6_LoLeftExhaustTempShutdown
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
2074.14
2074.15
2075.0
2075.1
2075.2
2075.3
2075.4
2075.7
2075.8
2075.9
2075.10
2075.11
2075.12
2075.13
2075.14
2075.15
2076.0
2076.1
2076.2
2076.3
2076.4
2076.5
2076.6
2076.7
2076.8
2076.9
2076.10
2076.11
2076.12
2076.13
2076.14
2076.15
2077.0
2077.1
2077.2
2077.3
2077.4
2077.5
2077.6
2077.7
2077.8
2077.9
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 40 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G6_LoLeftExhaustTempWarning
G6_HiLeftExhaustTempWarning
G6_HiLeftExhaustTempShutdown
G6_ScadaDataLinkFault
G6_PrimaryDataLinkFault
G6_AccessoryDataLinkFault
G6_FuelTankLeak
G6_UnexpectedEngineShutdown
G6_UnderFrequencyShutdown
G6_UnderFrequencyWarning
G6_OverFrequencyWarning
G6_OverFrequencyShutdown
G6_UnderVoltageShutdown
G6_UnderVoltageWarning
G6_OverVoltageWarning
G6_OverVoltageShutdown
G6_OverCurrentWarning
G6_OverCurrentShutdown
G6_ReversePowerWarning
G6_ReversePowerShutdown
G6_HiPowerWarning
G6_PhaseDiffOnClose
G6_FailToSyncWarning
G6_FailToSyncShutdown
G6_ControlNotInAuto
G6_GenBreakerLockedOut
G6_BusPhaseSequenceIncorrect
G6_GenPhaseSequenceIncorrect
G6_NotReadyToParallel
G6_BuildDateInvalid
G6_CommunicationsFault
G6_HornActive
G6_PanelTypeInvalid
G6_OperatingHours
G6_TotalStartAttempts
G6_TotalStarts
G6_AirFilterDiffPressure
G6_CooldownTime
G6_IntakeManifold1Temp
G6_IntakeManifold2Temp
G6_TurboInletCompressor1Temp
G6_TurboInletCompressor2Temp
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
UDINT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
2077.10
2077.11
2077.12
2077.13
2077.14
2077.15
2078.0
2078.1
2078.2
2078.3
2078.4
2078.5
2078.6
2078.7
2078.8
2078.9
2078.10
2078.11
2078.12
2078.13
2078.14
2078.15
2079.0
2079.1
2079.2
2079.3
2079.4
2079.5
2079.6
2079.7
2079.8
2079.9
2079.10
2080
2082
2084
2086
2087
2088
2089
2090
2091
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 41 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G6_TurboInletCompressor3Temp
G6_TurboInletCompressor4Temp
G6_OilPressure
G6_CoolantTemp
G6_BatteryVoltage
G6_EngineSpeed
G6_ExhaustManifold1Temp
G6_ExhaustManifold2Temp
G6_OilTemp
G6_FuelTemp
G6_FuelPressure
G6_CrankcasePressure
G6_BoostPressure
G6_OilFilterDiffPressure
G6_FuelFilterDiffPressure
G6_FuelConsumptionRate
G6_AtmosphericPressure
G6_FuelLevel
G6_CoolantPressure
Gen6DisconnectKw
G6_MaxPosPhaseDiff
G6_MaxNegPhaseDiff
G6_MinDwellTime
G6_MaxVoltDiff
G6_VoltMatchRate
G6_FreqPGain
G6_FreqIGain
G6_PhasePGain
G6_PhaseIGain
G6_EngineControlSwitch
G6_SyncControlSwitch
G6_SpeedControl
G6_VoltageControl
G6_RunEngine
G6_DeadbusPerm
G6_InhibitCBClose
G6_AlarmAck
G6_AlarmReset
G6_BypassCooldown
G6_Enabled
Gen6ManParPB_SW
G6FreqGain
Data Type
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
DCN0129
Address
Access
2092
2093
2094
2095
2096
2097
2098
2099
2100
2101
2102
2103
2104
2105
2106
2107
2108
2109
2110
2111
2144
2145
2146
2147
2148
2149
2150
2151
2152
2153
2154
2155
2156
2157.1
2157.2
2157.3
2157.4
2157.5
2157.6
2157.7
2158
2159
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 42 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G6KwGain
G6SpdI_time
G6MinRateChange
G6VoltGain
G6KvarGain
G6VoltI_time
G6VoltD_time
G6_conDigitalInputs
G6_dedDigitalInputs
G6_digitalOutputs1
G6_digitalOutputs2
G6_Unload
Gen6KwPcntSP
Gen6KvarPcntSP
G7_TotalNumberTimeouts
G7_TotalNumberModbusResponses
G7_LastReadCycleMs
G7_TotalNumberLogins
G7_TotalNumCommsStateWatchdog
G7_ResponsesPerSecond
G7_Communicating
G7_LoggedIn
G7_RatedVoltage
G7_RatedRealPower
G7_RatedFrequency
G7_AvgVolt_LL
G7_RealPower
G7_ReactivePower
G7_ApparentPower
G7_AvgBusVolt_LL
G7_Voltage_AB
G7_Voltage_BC
G7_Voltage_CA
G7_Voltage_AN
G7_Voltage_BN
G7_Voltage_CN
G7_TotalRealEnergy
G7_TotalReactiveEnergy
G7_AvgCurrent
G7_AvgFreq
G7_PowerFactor
G7_AvgBusFreq
Data Type
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
WORD
REAL
REAL
INT
UDINT
UINT
INT
INT
INT
BOOL
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
INT
DCN0129
Address
Access
2160
2161
2164
2167
2168
2169
2170
2171
2172
2173
2174
2175
2176
2178
2201
2202
2204
2206
2207
2208
2209.0
2209.1
2210
2212
2214
2216
2218
2220
2222
2224
2226
2228
2230
2232
2234
2236
2238
2240
2242
2243
2244
2245
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 43 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G7_GenBus_PhaseAngle
G7_Current_A
G7_Current_B
G7_Current_C
G7_RealPower_Percent
G7_ReactivePower_Percent
G7_AvgVolt_LL_Percent
G7_AvgBusVolt_LL_Percent
G7_AvgFreq_Percent
G7_SpeedBias
G7_VoltBias
G7_EngineStatus
G7_RatedReactivePower
G7_GenFreq_WithinLimits
G7_GenVolt_WithinLimits
G7_EStop
G7_GenCBClosed
G7_GenCBOpened
G7_GenCBTripped
G7_Shutdown
G7_PreAlarm
G7_EStopWarning
G7_EStopShutdown
G7_FailToStartShutdown
G7_HiCoolantTempWarning
G7_HiCoolantTempShutdown
G7_LoCoolantTempWarning
G7_LoOilPressWarning
G7_LoOilPressShutdown
G7_OverspeedShutdown
G7_LoCoolantLevelWarning
G7_LoCoolantLevelShutdown
G7_LoFuelLevelWarning
G7_LoFuelLevelShutdown
G7_LoBattVoltWarning
G7_HiBattVoltWarning
G7_HiBattVoltShutdown
G7_AfterTreatmentWarning
G7_AftertreatmentShutdown
G7_ECSNotInAuto
G7_LoCrankVolt
G7_BattChargerFail
Data Type
INT
INT
INT
INT
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
REAL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
2246
2247
2248
2249
2250
2252
2254
2256
2258
2260
2261
2262
2264
2273.0
2273.1
2273.2
2273.3
2273.4
2273.5
2273.6
2273.7
2274.0
2274.1
2274.2
2274.3
2274.4
2274.5
2274.6
2274.7
2274.8
2274.9
2274.10
2274.11
2274.12
2274.13
2274.14
2274.15
2275.0
2275.1
2275.2
2275.3
2275.4
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 44 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G7_GenCBFailToClose
G7_GenCBFailToOpen
G7_LoFuelDiffPressShutdown
G7_LoFuelDiffPressWarning
G7_HiFuelDiffPressWarning
G7_HiFuelDiffPressShutdown
G7_LoOilLevelShutdown
G7_LoOilLevelWarning
G7_HiOilLevelWarning
G7_HiOilLevelShutdown
G7_LoOilDiffPressShutdown
G7_LoOilDiffPressWarning
G7_HiOilDiffPressWarning
G7_HiOilDiffPressShutdown
G7_LoAirDiffPressShutdown
G7_LoAirDiffPressWarning
G7_HiAirDiffPressWarning
G7_HiAirDiffPressShutdown
G7_HiCoolantLevelWarning
G7_HiCoolantLevelShutdown
G7_LoExhaustTempShutdown
G7_LoExhaustTempWarning
G7_HiExhaustTempWarning
G7_HiExhaustTempShutdown
G7_LoOilTempShutdown
G7_LoOilTempWarning
G7_HiOilTempWarning
G7_HiOilTempShutdown
G7_UnderspeedWarning
G7_UnderspeedShutdown
G7_LoRightExhaustTempShutdown
G7_LoRightExhaustTempWarning
G7_HiRightExhaustTempWarning
G7_HiRightExhaustTempShutdown
G7_LoLeftExhaustTempShutdown
G7_LoLeftExhaustTempWarning
G7_HiLeftExhaustTempWarning
G7_HiLeftExhaustTempShutdown
G7_ScadaDataLinkFault
G7_PrimaryDataLinkFault
G7_AccessoryDataLinkFault
G7_FuelTankLeak
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
2275.7
2275.8
2275.9
2275.10
2275.11
2275.12
2275.13
2275.14
2275.15
2276.0
2276.1
2276.2
2276.3
2276.4
2276.5
2276.6
2276.7
2276.8
2276.9
2276.10
2276.11
2276.12
2276.13
2276.14
2276.15
2277.0
2277.1
2277.2
2277.3
2277.4
2277.5
2277.6
2277.7
2277.8
2277.9
2277.10
2277.11
2277.12
2277.13
2277.14
2277.15
2278.0
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 45 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G7_UnexpectedEngineShutdown
G7_UnderFrequencyShutdown
G7_UnderFrequencyWarning
G7_OverFrequencyWarning
G7_OverFrequencyShutdown
G7_UnderVoltageShutdown
G7_UnderVoltageWarning
G7_OverVoltageWarning
G7_OverVoltageShutdown
G7_OverCurrentWarning
G7_OverCurrentShutdown
G7_ReversePowerWarning
G7_ReversePowerShutdown
G7_HiPowerWarning
G7_PhaseDiffOnClose
G7_FailToSyncWarning
G7_FailToSyncShutdown
G7_ControlNotInAuto
G7_GenBreakerLockedOut
G7_BusPhaseSequenceIncorrect
G7_GenPhaseSequenceIncorrect
G7_NotReadyToParallel
G7_BuildDateInvalid
G7_CommunicationsFault
G7_HornActive
G7_PanelTypeInvalid
G7_OperatingHours
G7_TotalStartAttempts
G7_TotalStarts
G7_AirFilterDiffPressure
G7_CooldownTime
G7_IntakeManifold1Temp
G7_IntakeManifold2Temp
G7_TurboInletCompressor1Temp
G7_TurboInletCompressor2Temp
G7_TurboInletCompressor3Temp
G7_TurboInletCompressor4Temp
G7_OilPressure
G7_CoolantTemp
G7_BatteryVoltage
G7_EngineSpeed
G7_ExhaustManifold1Temp
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
UDINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
2278.1
2278.2
2278.3
2278.4
2278.5
2278.6
2278.7
2278.8
2278.9
2278.10
2278.11
2278.12
2278.13
2278.14
2278.15
2279.0
2279.1
2279.2
2279.3
2279.4
2279.5
2279.6
2279.7
2279.8
2279.9
2279.10
2280
2282
2284
2286
2287
2288
2289
2290
2291
2292
2293
2294
2295
2296
2297
2298
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 46 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G7_ExhaustManifold2Temp
G7_OilTemp
G7_FuelTemp
G7_FuelPressure
G7_CrankcasePressure
G7_BoostPressure
G7_OilFilterDiffPressure
G7_FuelFilterDiffPressure
G7_FuelConsumptionRate
G7_AtmosphericPressure
G7_FuelLevel
G7_CoolantPressure
Gen7DisconnectKw
G7_MaxPosPhaseDiff
G7_MaxNegPhaseDiff
G7_MinDwellTime
G7_MaxVoltDiff
G7_VoltMatchRate
G7_FreqPGain
G7_FreqIGain
G7_PhasePGain
G7_PhaseIGain
G7_EngineControlSwitch
G7_SyncControlSwitch
G7_SpeedControl
G7_VoltageControl
G7_RunEngine
G7_DeadbusPerm
G7_InhibitCBClose
G7_AlarmAck
G7_AlarmReset
G7_BypassCooldown
G7_Enabled
Gen7ManParPB_SW
G7FreqGain
G7KwGain
G7SpdI_time
G7MinRateChange
G7VoltGain
G7KvarGain
G7VoltI_time
G7VoltD_time
Data Type
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
INT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
2299
2300
2301
2302
2303
2304
2305
2306
2307
2308
2309
2310
2311
2344
2345
2346
2347
2348
2349
2350
2351
2352
2353
2354
2355
2356
2357.1
2357.2
2357.3
2357.4
2357.5
2357.6
2357.7
2358
2359
2360
2361
2364
2367
2368
2369
2370
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 47 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G7_conDigitalInputs
G7_dedDigitalInputs
G7_digitalOutputs1
G7_digitalOutputs2
G7_Unload
Gen7KwPcntSP
Gen7KvarPcntSP
G8_TotalNumberTimeouts
G8_TotalNumberModbusResponses
G8_LastReadCycleMs
G8_TotalNumberLogins
G8_TotalNumCommsStateWatchdog
G8_ResponsesPerSecond
G8_Communicating
G8_LoggedIn
G8_RatedVoltage
G8_RatedRealPower
G8_RatedFrequency
G8_AvgVolt_LL
G8_RealPower
G8_ReactivePower
G8_ApparentPower
G8_AvgBusVolt_LL
G8_Voltage_AB
G8_Voltage_BC
G8_Voltage_CA
G8_Voltage_AN
G8_Voltage_BN
G8_Voltage_CN
G8_TotalRealEnergy
G8_TotalReactiveEnergy
G8_AvgCurrent
G8_AvgFreq
G8_PowerFactor
G8_AvgBusFreq
G8_GenBus_PhaseAngle
G8_Current_A
G8_Current_B
G8_Current_C
G8_RealPower_Percent
G8_ReactivePower_Percent
G8_AvgVolt_LL_Percent
Data Type
INT
INT
INT
INT
WORD
REAL
REAL
INT
UDINT
UINT
INT
INT
INT
BOOL
BOOL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
REAL
INT
INT
INT
INT
INT
INT
INT
INT
REAL
REAL
REAL
DCN0129
Address
Access
2371
2372
2373
2374
2375
2376
2378
2401
2402
2404
2406
2407
2408
2409.0
2409.1
2410
2412
2414
2416
2418
2420
2422
2424
2426
2428
2430
2432
2434
2436
2438
2440
2442
2443
2444
2445
2446
2447
2448
2449
2450
2452
2454
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 48 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G8_AvgBusVolt_LL_Percent
G8_AvgFreq_Percent
G8_SpeedBias
G8_VoltBias
G8_EngineStatus
G8_RatedReactivePower
G8_GenFreq_WithinLimits
G8_GenVolt_WithinLimits
G8_EStop
G8_GenCBClosed
G8_GenCBOpened
G8_GenCBTripped
G8_Shutdown
G8_PreAlarm
G8_EStopWarning
G8_EStopShutdown
G8_FailToStartShutdown
G8_HiCoolantTempWarning
G8_HiCoolantTempShutdown
G8_LoCoolantTempWarning
G8_LoOilPressWarning
G8_LoOilPressShutdown
G8_OverspeedShutdown
G8_LoCoolantLevelWarning
G8_LoCoolantLevelShutdown
G8_LoFuelLevelWarning
G8_LoFuelLevelShutdown
G8_LoBattVoltWarning
G8_HiBattVoltWarning
G8_HiBattVoltShutdown
G8_AfterTreatmentWarning
G8_AftertreatmentShutdown
G8_ECSNotInAuto
G8_LoCrankVolt
G8_BattChargerFail
G8_GenCBFailToClose
G8_GenCBFailToOpen
G8_LoFuelDiffPressShutdown
G8_LoFuelDiffPressWarning
G8_HiFuelDiffPressWarning
G8_HiFuelDiffPressShutdown
G8_LoOilLevelShutdown
Data Type
REAL
REAL
INT
INT
INT
REAL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
2456
2458
2460
2461
2462
2464
2473.0
2473.1
2473.2
2473.3
2473.4
2473.5
2473.6
2473.7
2474.0
2474.1
2474.2
2474.3
2474.4
2474.5
2474.6
2474.7
2474.8
2474.9
2474.10
2474.11
2474.12
2474.13
2474.14
2474.15
2475.0
2475.1
2475.2
2475.3
2475.4
2475.7
2475.8
2475.9
2475.10
2475.11
2475.12
2475.13
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 49 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G8_LoOilLevelWarning
G8_HiOilLevelWarning
G8_HiOilLevelShutdown
G8_LoOilDiffPressShutdown
G8_LoOilDiffPressWarning
G8_HiOilDiffPressWarning
G8_HiOilDiffPressShutdown
G8_LoAirDiffPressShutdown
G8_LoAirDiffPressWarning
G8_HiAirDiffPressWarning
G8_HiAirDiffPressShutdown
G8_HiCoolantLevelWarning
G8_HiCoolantLevelShutdown
G8_LoExhaustTempShutdown
G8_LoExhaustTempWarning
G8_HiExhaustTempWarning
G8_HiExhaustTempShutdown
G8_LoOilTempShutdown
G8_LoOilTempWarning
G8_HiOilTempWarning
G8_HiOilTempShutdown
G8_UnderspeedWarning
G8_UnderspeedShutdown
G8_LoRightExhaustTempShutdown
G8_LoRightExhaustTempWarning
G8_HiRightExhaustTempWarning
G8_HiRightExhaustTempShutdown
G8_LoLeftExhaustTempShutdown
G8_LoLeftExhaustTempWarning
G8_HiLeftExhaustTempWarning
G8_HiLeftExhaustTempShutdown
G8_ScadaDataLinkFault
G8_PrimaryDataLinkFault
G8_AccessoryDataLinkFault
G8_FuelTankLeak
G8_UnexpectedEngineShutdown
G8_UnderFrequencyShutdown
G8_UnderFrequencyWarning
G8_OverFrequencyWarning
G8_OverFrequencyShutdown
G8_UnderVoltageShutdown
G8_UnderVoltageWarning
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
DCN0129
Address
Access
2475.14
2475.15
2476.0
2476.1
2476.2
2476.3
2476.4
2476.5
2476.6
2476.7
2476.8
2476.9
2476.10
2476.11
2476.12
2476.13
2476.14
2476.15
2477.0
2477.1
2477.2
2477.3
2477.4
2477.5
2477.6
2477.7
2477.8
2477.9
2477.10
2477.11
2477.12
2477.13
2477.14
2477.15
2478.0
2478.1
2478.2
2478.3
2478.4
2478.5
2478.6
2478.7
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 50 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G8_OverVoltageWarning
G8_OverVoltageShutdown
G8_OverCurrentWarning
G8_OverCurrentShutdown
G8_ReversePowerWarning
G8_ReversePowerShutdown
G8_HiPowerWarning
G8_PhaseDiffOnClose
G8_FailToSyncWarning
G8_FailToSyncShutdown
G8_ControlNotInAuto
G8_GenBreakerLockedOut
G8_BusPhaseSequenceIncorrect
G8_GenPhaseSequenceIncorrect
G8_NotReadyToParallel
G8_BuildDateInvalid
G8_CommunicationsFault
G8_HornActive
G8_PanelTypeInvalid
G8_OperatingHours
G8_TotalStartAttempts
G8_TotalStarts
G8_AirFilterDiffPressure
G8_CooldownTime
G8_IntakeManifold1Temp
G8_IntakeManifold2Temp
G8_TurboInletCompressor1Temp
G8_TurboInletCompressor2Temp
G8_TurboInletCompressor3Temp
G8_TurboInletCompressor4Temp
G8_OilPressure
G8_CoolantTemp
G8_BatteryVoltage
G8_EngineSpeed
G8_ExhaustManifold1Temp
G8_ExhaustManifold2Temp
G8_OilTemp
G8_FuelTemp
G8_FuelPressure
G8_CrankcasePressure
G8_BoostPressure
G8_OilFilterDiffPressure
Data Type
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UDINT
UDINT
UDINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
DCN0129
Address
Access
2478.8
2478.9
2478.10
2478.11
2478.12
2478.13
2478.14
2478.15
2479.0
2479.1
2479.2
2479.3
2479.4
2479.5
2479.6
2479.7
2479.8
2479.9
2479.10
2480
2482
2484
2486
2487
2488
2489
2490
2491
2492
2493
2494
2495
2496
2497
2498
2499
2500
2501
2502
2503
2504
2505
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 51 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
G8_FuelFilterDiffPressure
G8_FuelConsumptionRate
G8_AtmosphericPressure
G8_FuelLevel
G8_CoolantPressure
Gen8DisconnectKw
G8_MaxPosPhaseDiff
G8_MaxNegPhaseDiff
G8_MinDwellTime
G8_MaxVoltDiff
G8_VoltMatchRate
G8_FreqPGain
G8_FreqIGain
G8_PhasePGain
G8_PhaseIGain
G8_EngineControlSwitch
G8_SyncControlSwitch
G8_SpeedControl
G8_VoltageControl
G8_RunEngine
G8_DeadbusPerm
G8_InhibitCBClose
G8_AlarmAck
G8_AlarmReset
G8_BypassCooldown
G8_Enabled
Gen8ManParPB_SW
G8FreqGain
G8KwGain
G8SpdI_time
G8MinRateChange
G8VoltGain
G8KvarGain
G8VoltI_time
G8VoltD_time
G8_conDigitalInputs
G8_dedDigitalInputs
G8_digitalOutputs1
G8_digitalOutputs2
G8_Unload
Gen8KwPcntSP
Gen8KvarPcntSP
Data Type
INT
INT
INT
INT
INT
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
INT
WORD
REAL
REAL
DCN0129
Address
Access
2506
2507
2508
2509
2510
2511
2544
2545
2546
2547
2548
2549
2550
2551
2552
2553
2554
2555
2556
2557.1
2557.2
2557.3
2557.4
2557.5
2557.6
2557.7
2558
2559
2560
2561
2564
2567
2568
2569
2570
2571
2572
2573
2574
2575
2576
2578
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 52 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
UtilityVoltage_AB
UtilityVoltage_BC
UtilityVoltage_CA
UtilityVoltage_Avg
UtilityFreq
UtilitykW
UtilityCurrent_A
UtilityCurrent_B
UtilityCurrent_C
UtilityCurrent_Avg
UtilitykVAR
UtilityPowerFactor
UtilityBusVoltage
UtilityBusFreq
UtilityBusPhaseAngle
UtilityCBClosed
UtilityCBOpened
UtilityCBTripped
UtilitySyncSw
UtilCBclosePB
UtilCBopenPB
UtilImportSP
BaseLoadSP
ExportSP
ImportSW
LoadManMode_Switch
MasterMode_Switch
TransitionSelect_Switch
UtilityRetransfer_Switch
WarmUp1stDisplay
SystemFrequencySP
SystemVoltageSP
SystemPoweFactorSP
SystemRampRate
QuickExitTme
WarmUpTime
MaxTimeToStartXfer
SlewMinFreqDiff
SlewMaxFreqDiff
SlewUpdateTime
SlewOutputIncement
UtilDiscKW
Data Type
UINT
UINT
UINT
UINT
UINT
INT
UINT
UINT
UINT
UINT
INT
INT
UINT
UINT
INT
BOOL
BOOL
BOOL
WORD
UINT
UINT
UINT
UINT
UINT
UINT
WORD
WORD
WORD
INT
INT
UINT
UINT
INT
UINT
UINT
UINT
UINT
INT
INT
INT
INT
UINT
DCN0129
Address
Access
2601
2602
2603
2604
2605
2606
2607
2608
2609
2610
2611
2612
2613
2614
2615
2655.1
2655.2
2655.3
2656
2657
2658
3005
3006
3007
3008
3009
3010
3011
3012
3016
3017
3018
3019
3020
3021
3022
3023
3024
3025
3026
3027
3028
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 53 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
SystemType
UtilVoltWindow
UtilPosFreqDiff
UtilNegFreqDiff
UtilPosPhaseDiff
UtilNegPhaseDiff
UtilDwellTime
UtilAvailPcnt
UtilDeadBusPcnt
UtilityUnderVoltageAlarm
UtilityOverVoltageAlarm
UtilityUnderFrequencyAlarm
UtilityOverFrequencyAlarm
UtilityReversePowerAlarm
UtilityFailToOpen
UtilityFailToClose
UtilityFailToSynch
UtilityFault
UtilityUnderVoltageSP
UtilityUnderVoltageDelay
UtilityOverVoltageSP
UtilityOverVoltageDelay
UtilityUnderFrequencySP
UtilityUnderFrequencyDelay
UtilityOverFrequencySP
UtilityOverFrequencyDelay
UtilityReversePowerSP
UtilityReversePowerDelay
XferToUtilityTime
ImmediateXferPB
BusEMFDelay
MinGensToXfer
LoadSenseActive
AddActive
ShedActive
TotalShedLevels
AddPercent
AddDelay
ShedPercent
ShedDelay
LoadSenseDelay
FastShedPercent
Data Type
UINT
INT
INT
INT
INT
INT
INT
INT
INT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
INT
UINT
UINT
UINT
UINT
UINT
BOOL
BOOL
BOOL
UINT
UINT
UINT
UINT
UINT
UINT
UINT
DCN0129
Address
Access
3029
3030
3031
3032
3033
3034
3035
3036
3037
3038.0
3038.1
3038.2
3038.3
3038.4
3038.5
3038.6
3038.7
3038.15
3039
3040
3041
3042
3043
3044
3045
3046
3047
3048
3049
3050
3051
3052
3060.0
3060.1
3060.2
3061
3062
3063
3064
3065
3066
3067
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 54 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
FastShedDelay
CurrentLevel
LoadSenseTime
AddTime
ShedTime
Lvl1Control
Lvl2Control
Lvl3Control
Lvl4Control
Lvl5Control
Lvl6Control
Lvl7Control
Lvl8Control
AlarmAck
AlarmReset
MetricUnits
ResetCommStats
MasterShutDown
EngineTest
M571WriteRatios
UtilityFailToSyncTime
M571_CommRate
BusUnderFreq_Setpoint
BusUnderFreq_TimeDelay
SystemXLM
GD_AddActive
GD_RemoveActive
GD_StabActive
GD_Accept
GD_Cancel
GD_On_Off
GD_SelectHoursBalance
GD_AddDelay
GD_AddPercent
GD_AddTime
GD_CurrentLevel
GD_FastAddPercent
GD_FastAddDelay
GD_GenToAdd
GD_GenToRemove
GD_LoadStabDelay
GD_LoadStabTime
Data Type
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
UINT
INT
UINT
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
BOOL
UINT
UDINT
UINT
UINT
UDINT
UINT
UINT
UINT
UINT
UINT
DCN0129
Address
Access
3068
3069
3070
3071
3072
3073
3074
3075
3076
3077
3078
3079
3080
3081.0
3081.1
3081.2
3081.3
3081.4
3081.5
3081.6
3082
3083
3084
3085
3086.0
3100.0
3100.1
3100.2
3100.3
3100.4
3100.5
3100.6
3101
3102
3104
3105
3106
3108
3109
3110
3111
3112
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Page 55 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
Description
GD_MinNumGens
GD_RemovePercent
GD_RemoveDelay
GD_RemoveTime
GD_StartAllDelay
GD_UnderFreq
GD_AddLevel
GD_RemoveLevel
GD_BusCapacity
GD_BuskW
GD_ActualPriority
GD_GenPriority
GD_PriorityGens
GD_PrioritykW
GD_PriorityOut
OperatingHours
G1_HoursOffset
G2_HoursOffset
G3_HoursOffset
G4_HoursOffset
G5_HoursOffset
G6_HoursOffset
G7_HoursOffset
G8_HoursOffset
Util_CT_Primary
Util_RatedKW
Util_RatedKVAR
UtilKWHours
UtilKvarHours
HeartBeat571
Data Type
UINT
UDINT
UINT
UINT
UINT
UINT
UDINT[16]
UDINT[16]
UDINT
DINT
UDINT[16]
UDINT[16]
INT[16]
INT[16]
UDINT[16]
UDINT[16]
UINT
UINT
UINT
UINT
UINT
UINT
UINT
UINT
INT
UINT
UINT
DINT
DINT
INT
DCN0129
Address
Access
3113
3114
3116
3117
3118
3119
3120
3152
3186
3188
3190
3222
3254
3270
3300
3332
3364
3365
3366
3367
3368
3369
3370
3371
3372
3373
3374
3376
3378
3380
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
Table 4-2 Data Table Interface Register Map
Page 56 of 57
CATERPILLAR EMCP 4.4 MCP DATA TABLE INTERFACE MANUAL
Standards & Development – EMCP 4.4 MCP Data Table Interface Manual
DCN0129
Intelligent Switchgear Organization, LLC is a Caterpillar Electric Power Business
Intelligent Switchgear Organization, LLC
4955 Marconi Drive
Alpharetta, Georgia 30005
Disclaimer:
Information contained in this publication may be considered confidential. Discretion is recommended
when distributing. Materials and specifications are subject to change without notice.
Ownership:
© 2009 Intelligent Switchgear Organization
All rights reserved.
Page 57 of 57
This Page Intentionally Blank
ENGINEERING DRAWINGS
This Page Intentionally Blank
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
EMCP 4.4 MASTER CONTROL PANEL (EGP)
STANDARD GENERATOR PARALLELING
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
REVISION
ALPHARETTA, GEORGIA
NO.
INFORMATION DRAWING SET
SUBMITTAL
RELEASE
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
FIELD DRAWINGS
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
REVISION
GENERAL DRAWINGS
NO.
TABLE OF CONTENTS
SUBMITTAL
RELEASE
df/dt
RATE OF CHANGE OF FREQUENCY
mA
MILLIAMPERE
32
40
46
47
50
51
52
59
62
65
67
79
86
87
90
ØA
ØB
ØC
15/25
25/25D
27/59
32/62
3P
3S
3S OK
3w
40/62
4w
50/51
81O/U
A
a
AC
AF
AI
AL
AM
ANN
AO
AP
AS
AT
ATS
ATSR
ATSRR
AUX
AVR
AWG
b
ba
BATT
BFM
BMS
BVM
c
C.O.G.
CB
CBCL
CBCS
CBOP
CCM
CCW
CH
CI
CIM
CL
CLO
COMMS
CP
CPT
CR
CS
CT
CTD
CTL
CTS
CTSB
Cu
CW
D.O.
DC
REVERSE POWER RELAY
LOSS OF EXCITATION RELAY
NEGATIVE SEQUENCE OVERCURRENT RELAY
UNDERVOLTAGE PHASE SEQUENCE RELAY
INSTANTANEOUS OVERCURRENT RELAY
TIME OVERCURRENT RELAY
CIRCUIT BREAKER
OVERVOLTAGE RELAY
TIME DELAY RELAY
GOVERNOR
DIRECTIONAL OVERCURRENT
RECONNECT TIME DELAY
LOCKOUT RELAY
DIFFERENTIAL RELAY
REGULATING DEVICE
A-PHASE
B-PHASE
C-PHASE
SYNCHRONIZER with SYNC CHECK
SYNC CHECK RELAY/DEAD BUS ONLY
UNDER/OVER VOLTAGE RELAY
REVERSE POWER RELAY WITH TIMER
3 POLE
PROGRAMMABLE CONTROLLER
GEN CONTROLLER AVAILABLE
3 WIRE SYSTEM
LOSS OF EXCITATION RELAY WITH TIMER
4 WIRE SYSTEM
INSTANTANEOUS TIME OVERCURRENT
OVER/UNDER FREQUENCY RELAY
AMPERE
AUX BREAKER CONTACT (NORMALLY OPEN)
ALTERNATING CURRENT
AMPERAGE FRAME RATING
ANALOG INPUT
ALUMINUM
AMPERE METER
ANNUNCIATOR
ANALOG OUTPUT
AUTOMATION PROCESSOR
AMMETER SELECTOR
AMPERAGE TRIP RATING
AUTOMATIC TRANSFER SWITCH
ATS RUN REQUEST
ATS RUN REQUEST RELAY
AUXILIARY
AUTOMATIC VOLTAGE REGULATOR
AMERICAN WIRE GAUGE
AUX BREAKER CONTACT (NORMALLY CLOSED)
NORMALLY OPEN BELL ALARM
BATTERY
BUS FREQUENCY METER
BUILDING MANAGEMENT SYSTEM
BUS VOLTAGE METER
a AND b WITH COMMON
CENTER OF GRAVITY
CIRCUIT BREAKER
CIRCUIT BREAKER CLOSE
CIRCUIT BREAKER CONTROL SWITCH
CIRCUIT BREAKER OPEN
CATERPILLAR COMMUNICATIONS MODULE
COUNTER CLOCKWISE
CHANNEL
CUSTOMER INTERFACE
CUSTOMER INTERFACE MODULE
CLOSED
CLOSE LOCKOUT
COMMUNICATIONS
CONTROL POWER
CONTROL POWER TRANSFORMER
CONTROL RELAY
CELL SWITCH
CURRENT TRANSFORMER
CAPACITOR TRIP DEVICE
CONTROL
CURRENT TEST SWITCH
CT SHORTING BLOCK
COPPER
CLOCKWISE
DRAWOUT
DIRECT CURRENT
DI
DIO
DIST
DO
DPF
DRP
DTI
E.I.
E.O.
EC
ECP
ECS
EI
ENG
EPB
ERR
ESW
F.M.
FBO
FBP
FLA
FLD
FLT
FM
FO
FOR
FU
GB
G-EMCP
GEN
GF
GND
GPS
H.A.
HBR
HRN
Hz
I
I/O
IA
IFM
INV
IVM
k
KSW
kW
Kwh
L
LA
LFL
LI
LIG
LOP
LOR
LS
LSI
LSIA
LSIG
LSM
LT
LWL
LYNX
M
M.I.
M.O.
M1A-3S
M1A-3S-OK
M1B-3S
MAG
MALF
MCCB
MCM
MFR
MISC
MOC
MR
MTR
MUF
MW
N
N.C.
DIGITAL INPUT
DIODE
DISTRIBUTION BLOCK
DIGITAL OUTPUT
DIESEL PARTICULATE FILTER
DROOP
DATA TABLE INTERFACE
ELECTRICAL INTERLOCK
ELECTRICALLY OPERATED
ENGINE CONTROL
ENGINE CRANKING PANEL
ENGINE CONTROL SWITCH
ENGINE INTERFACE
ENGINE
EMERGENCY PANELBOARD
EMERGENCY RUN REQUEST
ETHERNET SWITCH
FIXED MOUNTED
FURNISHED BY OTHERS
FRONT BASE PLATE
FULL LOAD AMPS
FIELD
FAULT
FREQUENCY METER
FIBER OPTIC
FIBER OPTIC REPEATER
FUSE
GENERATOR BYPASS
GENERATOR CONTROLLER
GENERATOR
GROUND FAULT
GROUND
GENERATOR PARALLELING SWITCHBOARD
HIGH ACCURACY CT'S
HOT BUS RELAY
HORN
FREQUENCY (HERTZ)
INSTANTANEOUS TRIP
I/O PLC
ISOLATOR AMPLIFIER
INCOMING FREQUENCY METER
INVERTER
INCOMING VOLTAGE METER
1000 (KILO)
KEY SELECTOR SWITCH
KILOWATT
KILOWATT HOUR
LONG TIME TRIP
LIGHTNING ARRESTOR
LOW FUEL LEVEL
LONG AND INSTANTANEOUS TRIP
LI WITH GROUND FAULT TRIP
LOW OIL PRESSURE
LOCKOUT RELAY
LOAD SHED RELAY
LONG, SHORT AND INSTANTANEOUS TRIP
LSI WITH GROUND FAULT ALARM
LSI WITH GROUND FAULT TRIP
LOAD SHARING MODULE
LIGHT (for colors)
LOW WATER LEVEL
ISO POWERLYNX MODULE
MOTOR
MECHANICAL INTERLOCK
MANUALLY OPERATED
UTILITY/TIE A CONTROLLER
UTILITY/TIE A CONTROLLER AVAILABLE
UTILITY/TIE B CONTROLLER
MAGNETIC
MALFUNCTION
MOLDED CASE CIRCUIT BREAKER
1000 CIRCULAR MILS
MULTI FUNCTION RELAY
MISCELLANEOUS
MECHANISM OPERATED CELL SWITCH
MULTI RATIO
METER (DEVICE)
MULTIPLE UTILITY FAILURE
MEGAWATT
NEUTRAL
NORMALLY CLOSED
mV
N.O.
N/A
N/R
N6
NES
NEU
NGR
NIA
OC
OIP
OP
OP CTR
OS
PB
PC
PF
PHET
PL
PLC
PLOB
POD
POS
POT
PPX
PRG
PW
PT
REC
REF
RP
RTD
S
S.C.
SA
SAR
SB
SC
SCADA
SCT
SECT
SEL
SFM
SHLD
SMP
SMR
SMS
SPD
SR
SP
SUF
SS
SW-A
SW-B
T1
TB
TBD
TC
TIO
TM
TMR
TOC
TS
TSP
TW
TVSS
TWL
UCLOS
UFT
UPS
UVR
UVTD
VA
VAR
VLT
VM
VR
VT
W
WV
XDCR
Y
MILLIVOLT
NORMALLY OPEN
NOT APPLICABLE
NOT REQUIRED
#2-600MCM MECHANICAL LUG
NON-ESSENTIAL LOAD SHED RELAY
NEUTRAL
NEUTRAL GROUND RESISTOR
NOT IN AUTOMATIC
OVER CRANK
OPERATOR INTERFACE PANEL
OPEN
OPERATION COUNTER
OVER SPEED
PUSHBUTTON
PERSONAL COMPUTER
POWER FACTOR
PRE HIGH ENGINE TEMP
BREAKER POSITION LIGHT
PROGRAMMABLE LOGIC CONTROLLER
PRE LOW OIL PRESSURE
UPS CONTROL SWITCHBOARDS
POSITION
POTENTIOMETER
POWERPLEX TRANSDUCER
PROGRAMMING PORT
POWER SUPPLY
POTENTIAL TRANSFORMER
RECEPTACLE
REFERENCE
RATING PLUG
RESISTANCE TEMPERATURE DETECTOR
SHORT TIME TRIP
SURGE CAPACITOR
SURGE ARRESTOR
SAFETIES ARMING RELAY
STATION BATTERY
SHUNT COIL
SUPERVISORY CONTROL AND DATA ACQUISITION
SUMMING CURRENT TRANSFORMER
SECTION
SCHWEITZER DEVICE
SOURCE FREQUENCY METER
SHIELD/SHIELDED
SYNCH MODE PERMISSIVE
SYNCH MODE RUN
SYNCHRONIZING MODE SELECTOR
SURGE PROTECTION DEVICE
SPRING RELEASE
SHIPPING SPLIT
SINGLE UTILITY FAILURE
SELECTOR SWITCH
ETHERNET SWITCH FOR CHANNEL A
ETHERNET SWITCH FOR CHANNEL B
#6-350MCM MECHANICAL LUG
TERMINAL BLOCK
TO BE DETERMINED
TRIP COIL
TERMINAL I/O MODULE
THERMAL MAGNETIC
TIMING RELAY
TRUCK OPERATED CELL SWITCH
TOUCHSCREEN
TOUCHSCREEN PROCESSOR
TEST SWITCH
TRANSIENT VOLTAGE SURGE SUPPRESSOR
TEST WITH LOAD
UTILITY CLOSE LOCKOUT SWITCH
UTILITY FAIL TEST
UNINTERRUPTABLE POWER SUPPLY
UNDERVOLTAGE RELEASE
UNDERVOLTAGE TIME DELAY
VOLT AMPERES
VOLT AMPERES REACTIVE
VOLTAGE CONTROL
VOLTMETER
VOLTAGE REGULATOR
VOLTAGE TRANSFORMER
WATT
WATT/VAR
TRANSDUCER
ANTI-PUMP FEATURE
SUBMITTAL
RELEASE
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
DESCRIPTION
TIME DELAY STARTING OR CLOSING
Erik Walker
ABBREVIATION
2
EMCP 4.4 MCP (EGP)
ABBREVIATION LEGEND
DESCRIPTION
DATE
ABBREVIATION
REVISION
DESCRIPTION
NO.
ABBREVIATION
Mfg. I.D. No.
R&D - 2
Date
AC & DC Voltages are supplied from external sources
1
2
3
4
5
6
7
8
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
Phase
1
1
1
1
1
1
1
Wire
2
2
2
2
2
2
2
N/A
N/A
N/A
N/A
1
N/A
10
10
10
10
10
10
10
10
20kA
20kA
20kA
20kA
20kA
20kA
20kA
N/A
20kA
N/A
REPLACEMENT DEVICES MUST BE OF THE SAME MANUFACTURE AND RATING
NP-UL508A_9V_R3
Intelligent Switchgear Organization, LLC
A Caterpillar Electric Power Company
Made in U.S.A
Erik Walker
1 of ____
1
Section ____
WARNING
ENERGIZED PARTS
MAY CAUSE
SHOCK OR BURN
CONTROL AND INSTRUMENTATION
POWER SUPPLIED FROM
A REMOTE SOURCE.
DISCONNECT AT SOURCE PRIOR
TO SERVICING EQUIPMENT.
ISO-LV-30006
DATE
N/A
2
Hertz
Amps
SCCR
THE SHORT-CIRCUIT RATING OF THIS CONTROL PANEL IS EQUAL TO THE LOWEST SHORT-CIRCUIT RATING OF ANY INSTALLED
CIRCUIT BREAKER OR FUSED SWITCH, ALL FUSES ARE RATED 200,000 RMS
REVISION
TYPE 12
Source
Volts
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
Electric
Power
UL/cUL 508A
Enclosure
NO.
Type:
R
EMCP 4.4 MCP (EGP)
SUBMITTAL
RELEASE
REVISION
WIRE LEGEND
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
NO.
SUBMITTAL
RELEASE
Erik Walker
EMCP 4.4 MCP (EGP)
FROM
TO
QTY-SIZE
FUNCTION
CONDUIT
SIZE
CONDUIT
TABLE
CONDUIT TABLE
SUBMITTAL
RELEASE
NOTES:
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
DATE
NO.
CONDUCTOR
REVISION
CONDUIT
NO.
CONTROL CIRCUIT CONDUIT SCHEDULE (SEE NOTE 1)
Load Sense Load Demand
The System Controls shall include a Generator Demand Priority Control function to automatically match the on-line generator capacity to
the loads to avoid unnecessary operation of unneeded generators when the loads are low.
The following controls shall be provided for each generator:
User-settable Generator Priority Selector
Status indicator for the Generator Priority Selected
Status indicator for generator Remove and Add levels (in kW)
User-settable Generator Hours Offset
The Generator Demand Priority Control shall have the following controls:
Load Sense Load Demand Control Switch (On/Off)
Engine Hours Based Priority (On/Off)
User-settable Add Percent (in % of bus capacity)
User-settable Generator Add Delay (in seconds)
User-settable Remove Percent (in % of bus capacity)
User-settable Generator Remove Delay (in minutes)
User-settable Fast Add Percent (in % of bus capacity)
User-settable Fast Add Delay (in seconds)
User-settable Enable Delay (in minutes)
User-settable Start All Generators Under Frequency
User-settable Start All Generators Under Frequency Delay (in seconds)
User-settable Minimum Number of Online Generators
Upon entrance into Emergency or Load Management modes, all generators shall be started and paralleled to the bus. After the Enable
Delay time has elapsed, Load Sense Load Demand will become active.
If the bus power drops below the plant capacity minus the size of the highest priority online generator, times the Remove Percent, then
following a remove delay, the highest priority generator is removed from the bus. If the statement below is true, the plant enters a remove
state:
Load Shed Load Add
Upon entrance into Emergency Mode, the system enters Conditional Load Shed mode, all programmed loads are shed. During
Conditional Load Shed mode levels are added or shed based on the number of generators on the bus. After a load stabilization delay, the
system enters Load Sensitive Load Shed mode. Subsequent levels are added base on the Add Percent and Add Delay settings. While in
Load Sensitive Load Shed mode if the loads increase above the Shed Percent and remain above the Shed Percent set point for the Shed
Delay time Load Shed will be initiated. If the loads increase above the Fast Shed Percent and remain above the Fast Shed Percent set
point for the Fast Shed Delay time Load Shed will be initiated. Fast Shed will also be triggered if the bus frequency drops below the Bus
Under Frequency set point and remains for the Bus Under Frequency Delay. Levels are shed in a descending order highest to lowest
number, least to most important. Levels are added in the reverse order.
The Load Shed Load Add shall have the following controls:
User-settable Total Number of levels (1-8)
User-settable Add Percent (in % of bus capacity)
User-settable Add Delay (in minutes)
User-settable Shed Percent (in % of bus capacity)
User-settable Shed Delay (in seconds)
User-settable Fast Shed Percent (in % of bus capacity)
User-settable Fast Shed Delay (in milliseconds)
User-settable Under Frequency
User-settable Under Frequency Delay (in milliseconds)
Load Shed Relays
Each Load Shed Level has a relay with 2 form C 10A resistive contacts.
Each Load Shed Level has a Level Control Switch SHED AUTO ADD.
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
Exit from No Load Test Mode
1. The No Load Test Switch is placed in the OFF position.
2. All generator breakers are opened.
3. The generators are allowed to run for their programmed cool-down period and shutdown.
4. The system is now in Automatic/Standby Mode.
The Minimum Number of Online Generators set point will specify the number of generators to keep on the bus regardless of excess
capacity.
If Engine Hour Based Priority is selected on, then each time the engines are started as a group the hours will be evaluated and the
engine with the greatest number of hours will be assigned the lowest priority through the engine with the lowest number of hours set to
the highest priority. Circumstances where the engine hours are equal then the priorities will be based on the engine number.
Engine Hour Based Priority example:
G1 - 500 hrs, G2 - 500 hrs, G3 - 550 hrs and G4 - 400 hrs
In this example G3 would be removed first followed by G2, etc. therefore the associated assigned priorities would be:
G4 = Priority Level 1
G1 = Priority Level 2
G2 = Priority Level 3
G3 = Priority Level 4
Erik Walker
No Load Test Mode
Entrance into No Load Test Mode
1. The No Load Test Switch is placed in the ON position.
2. All available generators are started.
3. The first generator up to voltage and frequency is closed to the bus.
4. The remaining generators are synchronized and paralleled to the bus as they come up to voltage and frequency.
5. The system is now in No Load Test Mode.
If the bus power rises above the plant capacity times the Fast Add Percent, the Fast Add Delay time elapses, and the lowest priority
available offline generator is added to the bus. If the statement below is true, the plant enters a Fast Add state:
Bus kW > Plant Capacity * Fast Add Percent
If the bus frequency drops below the Start All Generators Under Frequency set point, the Start All Generators Under Frequency Delay
time elapses, and all available offline generators are added to the bus and the Enable Timer is reset. If the statement below is true, the
plant enters a Fast Add state:
Bus Frequency < Start All Generators Under Frequency set point
EMCP 4.4 MCP (EGP)
Exit from Emergency Mode
1. Automatic transfer switches sense the utility source is within acceptable operational tolerances for a time duration set at the
automatic transfer switch.
2. As each automatic transfer switch transfers back to utility power, it removes its' run request from the generator plant.
3. When the last automatic transfer switch has retransferred to the utility and all run requests have been removed from the generator
plant, all generator main circuit breakers shall open.
4. The generators are allowed to run for their programmed cool-down period and shutdown.
5. The system is now in Automatic/Standby Mode.
SUBMITTAL
RELEASE
DATE
Emergency Mode
Automatic Transfer Switch Run Request
1. Automatic transfer switches send system a run request.
2. All available generators are started.
3. The first generator up to voltage and frequency is closed to the bus.
4. The remaining generators are synchronized and paralleled to the bus as they come up to voltage and frequency.
5. As each Generator closes to the emergency bus, Load Shed levels are added, powering their associated loads.
6. The system is now in Emergency Mode.
If the bus power rises above the plant capacity times the Add Percent, the Add Delay time elapses, and the lowest priority available offline
generator is added to the bus. If the statement below is true, the plant enters an Add state:
Bus kW > Plant Capacity * Add Percent
REVISION
Automatic/Standby Mode
1. The automatic transfer switches are in the normal position serving utility power to the loads.
2. The generator mains are open.
3. The automation is standing by to act in response to a run request from associated Automatic Transfer Switches.
Bus kW < (Plant Capacity - Gen Size) * Remove Percent.
NO.
Sequences of Operation - Standard Genset Paralleling Systems
ENGINE #6
ENGINE #7
ENGINE #8
EMCP 4.4
EMCP 4.4
EMCP 4.4
EMCP 4.4
EMCP 4.4
EMCP 4.4
EMCP 4.4
EMCP 4.4
FD-101
TB-BSN
FD-105
FD-107
FD-109
SUBMITTAL
RELEASE
EMCP 4.4 MASTER
CONTROL PANEL
ETHSW
FD-103
FD-111
FD-113
FD-115
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
Erik Walker
ENGINE #5
EMCP 4.4 MCP (EGP)
ENGINE #4
DATE
ENGINE #3
REVISION
ENGINE #2
NO.
ENGINE #1
CR231
CR217
CR219
CR221
CR233
CR223
CR233
CR225
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
Erik Walker
EMCP 4.4 MCP (EGP)
CR229
DATE
CR227
REVISION
CR235
NO.
TB-F
SUBMITTAL
RELEASE
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
EMCP 4.4 MASTER CONTROL PANEL (EGP)
STANDARD GENERATOR PARALLELING
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
REVISION
ALPHARETTA, GEORGIA
NO.
SUBMITTAL DRAWING SET
SUBMITTAL
RELEASE
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
PANEL DRAWINGS
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
REVISION
SCHEMATIC DRAWINGS
NO.
TABLE OF CONTENTS
SUBMITTAL
RELEASE
REVISION
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
NO.
SUBMITTAL
RELEASE
REVISION
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
NO.
SUBMITTAL
RELEASE
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
REVISION
CR
NO.
SUBMITTAL
RELEASE
SUBMITTAL
RELEASE
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
Erik Walker
EMCP 4.4 MCP (EGP)
MFG
DATE
DESCRIPTION
REVISION
QTY
NO.
NO
PART_NUMBER
REVISION
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
NO.
SUBMITTAL
RELEASE
Erik Walker
EMCP 4.4 MCP (EGP)
MFG
SUBMITTAL
RELEASE
INSTANT
AUTO
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
DATE
DESCRIPTION
REVISION
QTY
NO.
NO
PART_NUMBER
DESC
BILL OF MATERIALS
MFG
PART_NUMBER
SUBMITTAL
RELEASE
Type:
Electric
Power
UL/cUL 508A
TYPE 12
Enclosure
Mfg. I.D. No.
R&D - 2
Date
1
2
3
4
5
6
7
8
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
1
1
1
1
1
1
1
1
Wire
2
2
2
2
2
2
2
2
Hertz
Amps
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
10
10
10
10
10
10
10
10
SCCR
20kA
20kA
20kA
20kA
20kA
20kA
20kA
20kA
THE SHORT-CIRCUIT RATING OF THIS CONTROL PANEL IS EQUAL TO THE LOWEST SHORT-CIRCUIT RATING OF ANY INSTALLED
CIRCUIT BREAKER OR FUSED SWITCH, ALL FUSES ARE RATED 200,000 RMS
REPLACEMENT DEVICES MUST BE OF THE SAME MANUFACTURE AND RATING
A Caterpillar Electric Power Company
Made in U.S.A
WARNING
ENERGIZED PARTS
MAY CAUSE
SHOCK OR BURN
CONTROL AND INSTRUMENTATION
POWER SUPPLIED FROM
A REMOTE SOURCE.
DISCONNECT AT SOURCE PRIOR
TO SERVICING EQUIPMENT.
ISO-LV-30006
Erik Walker
NP-UL508A_9V_R3
Intelligent Switchgear Organization, LLC
DATE
1 of ____
1
Section ____
Type:
WARNING
ENERGIZED PARTS
MAY CAUSE
SHOCK OR BURN
CONTROL AND INSTRUMENTATION
POWER SUPPLIED FROM
A REMOTE SOURCE.
DISCONNECT AT SOURCE PRIOR
TO SERVICING EQUIPMENT.
UL/cUL 508A
Enclosure
Mfg. I.D. No.
Electric
Power
TYPE 12
R&D - 2
Date
AC & DC Voltages are supplied from external sources
ISO-LV-30006
Source
Volts
1
2
3
4
5
6
7
8
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
24VDC
Phase
1
1
1
1
1
1
1
Wire
2
2
2
2
2
2
2
2
Hertz
Amps
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
10
10
10
10
10
10
10
10
SCCR
20kA
20kA
20kA
20kA
20kA
20kA
20kA
20kA
1
THE SHORT-CIRCUIT RATING OF THIS CONTROL PANEL IS EQUAL TO THE LOWEST SHORT-CIRCUIT RATING OF ANY INSTALLED
CIRCUIT BREAKER OR FUSED SWITCH, ALL FUSES ARE RATED 200,000 RMS
REPLACEMENT DEVICES MUST BE OF THE SAME MANUFACTURE AND RATING
1 of ____ 1
Section ____
NP-UL508A_9V_R3
Intelligent Switchgear Organization, LLC
A Caterpillar Electric Power Company
Made in U.S.A
REVISION
Phase
NO.
Source
Volts
EMCP 4.4 MCP (EGP)
AC & DC Voltages are supplied from external sources
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
QTY
NO
10A
5A
5A
Erik Walker
ETHERNET
INSTANT
AUTO
EMCP 4.4 MCP (EGP)
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
DATE
RS232
REVISION
RS485
NO.
SUBMITTAL
RELEASE
REVISION
DATE
Erik Walker
EMCP 4.4 MCP (EGP)
RELEASE
INSTANT AUTO
THIS DOCUMENT AND THE DETAILS EMBODIED THEREIN CONSTITUTE CONFIDENTIAL AND PROPRIETARY INFORMATION WHICH IS THE PROPERTY OF CATERPILLAR SWITCHGEAR AMERICA'S, LLC, 4955 MARCONI DRIVE, ALPHARETTA, GA., 30005, U.S.A., AND IS NOT TO BE USED OR REPRODUCED BY ANY PART EXCEPT AND TO THE EXTENT IN THE MANNER AUTHORIZED BY CATERPILLAR SWITCHGEAR AMERICA'S, LLC
NO.
SUBMITTAL