Specification for Wellhead and Tree Equipment API SPECIFICATION 6A TWENTY-FIRST EDITION, NOVEMBER 201 8 API MONOGRAM PROGRAM EFFECTIVE DATE: NOVEMBER 201 9 Special Notes AP I p u b l i cati o n s l o cal , s tate , an d n e ce s s ari l y f e d e ra l Neither API nor any of API’ an y warran t y u s e fu l n e s s re s u l ts of of AP I th e l i ab i l i t y h avi n g AP I or Th e s e re g ard i n g wh e n of is th i s wi t h are wh e re s p e ci f i cati o n s ci e n ti f i c, g e n e ral be or h e re i n , o th e r W i th co n s u l tan ts , i m pl i e d , or p ro ce s s or n atu re . re s p e ct to p arti cu l ar ci rcu m s tan ce s , re vi e we d . s u bco n tracto rs , or an yo n e of g u aran t e e fo r wh i ch i n te n d e d by re l i a b i l i t y l oss th i s pu b l i s h e d an d a wi t h as s u m e an y d i s cl o s e d in as s i g n e e s co m m i tte e s , re s p e ct l i ab i l i t y th i s to or or o th e r accu rac y, re s p o n s i b i l i t y p u b l i cat re p re s e n t th e as s i g n e e s m ake co m p l e te n e s s , fo r an y u se, or or th e wo u l d n ot ion. Neither API nor any of API’ t h at u se of th i s p u b l i cati o n s ri g h ts . p u b l i cat i o n s n ot co n t ai n e d u sed or of sh ou l d e xp re s s co n s u l tan ts , an d warran t y, p u b l i cat i o n s bu s i n e s s , be e i th e r i n fo rm ati o n re s p o n s i b i l i t y p racti ce s . U s e rs m ay accu rac y j u ri s d i ct i o n p u b l i cat i o n s an y p ri vate l y o wn e d re p re s e n ta ti o n , an y of p ro b l e m s re g u l ati o n s em p l o ye e s , i n f o rm ati o n u se, p u b l i cati o n s e n s u re s s u bc o n tracto rs , u po n an d re pre s e n tati o n , th e s u ch e m p l o ye e s , i n f ri n g e or ad d re s s l a ws in to th e s e sh ou l d e n g i n e e ri n g , n ot th e b ro a d to i n h i bi t re l y wi th re s u l ti n g p u b l i cati o n s an d so. E ve ry in th i s f ro m e f fo rt h as th e m ; p u b l i cati o n i ts u se be e n m ad e h o we ve r, or an d fo r th e h e re b y th e by th e I n s t i tu te I n s ti tu te m ake s e xp re s s l y vi o l ati o n of an y to no d i s cl ai m s au t h o ri ti e s m a y co n f l i ct. i n te n d e d an y wa y t o do co n tai n e d co n n e cti o n f aci l i tate n ot to d at a d am ag e p u b l i cat i o n are in or d e s i ri n g th e avai l ab i l i t y o b vi ate sh ou l d an yo n e e x cl u s i ve l y s afe t y j u d g m e n t th e be fro m on th e sh ou l d of n ee d u sed . u si n g p ro ve n , fo r Th e an y o th e r u sed in e n g i n e e ri n g sou n d f o rm u l ati o n i n f o rm ati o n be sou n d app l yi n g an d o p e rati n g e n g i n e e ri n g j u d g m en t an d p u b l i cat i o n of AP I p rac ti ce s . co n tai n e d e m p l o yi n g in th e th i s d o cu m e n t. i n fo rm ati o n Sou n d co n tai n e d h e re i n . An y m an u f actu re r s tan d ard n ot is solel y re p re s e n t, Al l ri g h ts No fo r p art o f th i s m ate ri al s t h at s u ch wo rk m ay b e m e ch an i cal , C o n tact th e or co n f o rm i n g o r g u aran t e e e l e ctro n i c, p u b l i s h e r. e q u i pm e n t re s p o n s i b l e warran t, re s e rve d . an y m e an s , m arki n g to AP I co n f o rm an ce th e p ro d u cts re p ro d u ce d , ph o to co p yi n g , p u bl i s h e r, in al l app l i ca b l e do fact tran s l ate d , re co rd i n g , P u bl i s h i n g in wi th co n f o rm s to re d o r o th e rwi s e , S e rvi ce s , 1 220 th e L in to th e of re q u i re m e n ts th at St re e t, a re tri e val NW, s tan d ard . app l i cab l e s ys te m , wi th o u t p ri o r wri tte n Copyright © 2018 American Petroleum Institute iii m arki n g re q u i re m e n ts AP I an AP I o r tran s m i tte d DC AP I d oes s tan d ard . p e rm i s si o n W as h i n g to n , of fro m 2 00 05. by th e Foreword N o th i n g fo r th e sh ou l d of co n t ai n e d an yt h i n g l e tte rs Th e in an y AP I m an u factu re , s al e , p u b l i cat i o n or co n tai n e d in u se th e of is an y to be co n s tru e d m e th o d , p u b l i cati o n be as g ra n ti n g a p p aratu s , co n s tru e d as or an y ri g h t , p ro d u ct i n s u ri n g b y i m p l i cati o n co ve re d an yo n e by ag ai n s t l e tte rs or o th e rwi s e , p a te n t . l i ab i l i t y f o r N e i th e r i n fri n g e m e n t p a te n t . ve rb a l f o rm s u sed to e xp re s s th e pro vi s i o n s in th i s s p e ci f i cati o n are as f o l l o ws : — the term “shall” denotes a minimum requirement in order to conform to the s ta n d ard ; — the term “should” denotes a recommendation or that which is advised but not required in order to co n fo rm to th e s tan d ard ; — the term “may” is used to expres s p e rm i s s i o n or a p ro vi s i o n th at is o p ti o n al ; — the term “can” is used to express possibility or capability. Th i s d o cu m e n t p arti ci p at i o n i n te rp re tat i o n wh i ch th i s Fo r on AP I th e al l th e M o n o g ram AP I of AP I pu b l i s h e d S u g g e s te d NW, th e co n te n t was 1 220 o r an y p art pro g ram e x te n s i o n is of p ro d u ce d of to of 2 p ri n te d S t an d ard s re vi s i o n s are DC th e be 1 220 i n vi t e d 2 0005, or an d co m m e n ts be d i re c te d an d th i s te l e p h o n e L S tre e t, an d sh ou l d be as an d to be th e to A DC th e fo r th i s of to d ate at l e as t th e catal o g of of of p ro ce d u re s to an d th e u n d er Am e ri can re pro d u ce or d i re cto r. s h al l b e co m e e f fe cti ve p u b l i cati o n . ev e ry 5 p u b l i cati o n AP I co n ce rn i n g S tan d ard s , th e s tan d ard th e th e p e rm i s s i o n a d d re s s e d n o t i f i cati o n Q u e s ti o n s D i re ct o r o r wi th d rawn S tatu s app ro p ri at e co n ce rn i n g R e q u e s ts re g i s tran ts , 682 - 8 0 00 . iv q u e s ti o n s al s o c ycl e . s u b m i tte d e n s u re s tan d ard . vo l u n t ari l y fro m W as h i n g t o n , s tan d ard s @ api . o rg . th at AP I wri ti n g re affi rm ed , re vi e w an 20005. sh ou l d u sed (20 2) NW, in P ro g ram m ay b e re vi s ed , to DC h e re i n AP I Q R bu t p ro ce d u re s d e s i g n ate d W as h i n g to n , ad d e d D e p artm e n t, is pu b l i s h ed co ve r re vi e we d m ay an d sh ou l d NW, l i ce n s e e s are s tan d ard i z ati o n p u b l i cat i o n m ate ri al on an n u a l l y b y AP I , W as h i n g to n , th i s S tre e t, th e ye ars AP I p ro ce s s d e ve l o pe d L P ro g ra m d ate s tan d ard s up u n d er d e ve l o p m e n tal I n s ti tu te , G en e ral l y, f ro m th e p u b l i cat i o n P e tro l e u m tran s l ate was in ye ars . can be p u b l i cat i o n s A o n e - ti m e as ce rtai n e d an d m ate ri al s 2 000 5. S t an d ard s D e p artm e n t, AP I , 1 220 L S tre e t, Contents 1 2 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 5 5.1 5.1 .1 5.1 .2 5.1 .3 5.1 .4 5.1 .5 5.2 5.3 5.4 5.5 6 6.1 6.2 6.2.1 6.2.2 6.2.3 6.3 6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.4 6.4.1 6.4.2 6.4.3 6.4.4 6.5 6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 7 7.1 Scope................................................................................................................................................... 1 Normative References ....................................................................................................................... 1 Terms, Definitions, Abbreviated Terms, and Symbols .................................................................. 4 Terms and Definitions ....................................................................................................................... 4 Abbreviated Terms ........................................................................................................................... 1 5 Symbols ............................................................................................................................................ 1 6 Application and Performance ......................................................................................................... 1 7 Applicability ...................................................................................................................................... 1 7 Performance Requirements —General ........................................................................................... 22 Service Conditions ........................................................................................................................... 22 Pressure Ratings .............................................................................................................................. 22 Temperature Ratings ....................................................................................................................... 23 Material Classes ............................................................................................................................... 23 Product Specification Level ............................................................................................................ 25 Design ............................................................................................................................................... 26 Design Methods ............................................................................................................................... 26 End and Outlet Connectors ............................................................................................................ 26 Hangers, Back-pressure Valves, Lock Screws, and Stems ......................................................... 27 Bodies, Bonnets, and Other End Connectors ............................................................................... 27 Other Parts ........................................................................................................................................ 28 Equipment-specific Requirements ................................................................................................. 28 Design Tolerances ........................................................................................................................... 28 Design Documentation .................................................................................................................... 28 Design Review and Verification ...................................................................................................... 28 Design Validation ............................................................................................................................. 28 Materials ............................................................................................................................................ 28 General .............................................................................................................................................. 28 Written Specifications ..................................................................................................................... 29 Applicability ...................................................................................................................................... 29 Metallic Requirements ..................................................................................................................... 29 Nonmetallic Requirements .............................................................................................................. 29 Bodies, Bonnets, and End and Outlet Connectors ...................................................................... 30 Materials ............................................................................................................................................ 30 Material Qualification Testing ......................................................................................................... 31 Processing ........................................................................................................................................ 33 Heat-treating ..................................................................................................................................... 33 Chemical Composition .................................................................................................................... 34 Qualification Test Coupons ............................................................................................................ 35 General .............................................................................................................................................. 35 Equivalent Round ............................................................................................................................. 36 Processing ........................................................................................................................................ 38 Material Qualification ....................................................................................................................... 39 Production Heat-treating Equipment ............................................................................................. 40 General .............................................................................................................................................. 40 Instrument Accuracy ....................................................................................................................... 40 Instrument Calibration ..................................................................................................................... 40 Production Type Equipment —Batch-type Furnaces .................................................................... 40 Production Type Equipment –Continuous-type Furnaces ........................................................... 41 Welding ............................................................................................................................................. 41 General .............................................................................................................................................. 41 v 7.2 7.2.1 7.2.2 7.3 7.3.1 7.3.2 7.3.3 7.3.4 7.3.5 7.3.6 7.3.7 7.3.8 7.4 7.4.1 7.4.2 7.4.3 7.4.4 7.5 7.5.1 7.5.2 7.5.3 8 8.1 8.1 .1 8.1 .2 8.1 .3 8.1 .4 8.1 .5 8.1 .6 8.2 8.2.1 8.2.2 8.2.3 8.3 8.3.1 8.3.2 8.3.3 8.3.4 9 9.1 9.1 .1 9.1 .2 9.2 9.2.1 9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.7 9.2.8 9.3 9.3.1 9.3.2 9.3.3 Nonpressure-containing Welds Other Than Weld Overlays ........................................................ 41 Welding Procedure/Performance ................................................................................................... 41 Application ........................................................................................................................................ 42 Pressure-containing Fabrication Welds ........................................................................................ 42 General .............................................................................................................................................. 42 Joint Design ...................................................................................................................................... 42 Materials ............................................................................................................................................ 42 Welding Procedure Qualifications ................................................................................................. 42 Welder Performance Qualification ................................................................................................. 44 Welding Requirements .................................................................................................................... 44 Post-weld Heat-treatment ................................................................................................................ 45 Welding Controls ............................................................................................................................. 45 Pressure-containing Repair Welds ................................................................................................ 46 General .............................................................................................................................................. 46 Welding Procedure Qualifications ................................................................................................. 46 Weld Repair of Castings .................................................................................................................. 46 Bolt Hole, Tapped Hole, and Machined Blind Hole Repair .......................................................... 46 Weld Overlay .................................................................................................................................... 47 Corrosion-resistant Overlay (Including Ring Grooves) ............................................................... 47 Weld Overlay for Other Than Corrosion Resistance .................................................................... 49 Repair of Weld Overlays .................................................................................................................. 49 Bolting ............................................................................................................................................... 50 Closure Bolting ................................................................................................................................ 50 Tensile Stress ................................................................................................................................... 50 Quality ............................................................................................................................................... 50 Studded Outlet Connection ............................................................................................................ 50 Closure Bolting Records ................................................................................................................. 50 Closure Bolting Marking.................................................................................................................. 51 Impact Test Marking ........................................................................................................................ 51 Closure Bolting for Flanged and Studded End and Outlet Connectors ..................................... 51 General .............................................................................................................................................. 51 Design ............................................................................................................................................... 51 Materials ............................................................................................................................................ 51 Other Closure Bolting ...................................................................................................................... 54 General .............................................................................................................................................. 54 Design ............................................................................................................................................... 54 Materials ............................................................................................................................................ 54 Quality ............................................................................................................................................... 55 Packing Mechanisms, Fittings, Boundary Penetrations, and Ports ........................................... 55 Packing Mechanisms for Lock Screws, Alignment Pins, and Retainer Screws ........................ 55 Performance Requirements ............................................................................................................ 55 Design ............................................................................................................................................... 55 Fittings and Pressure Boundary Penetrations ............................................................................. 55 General .............................................................................................................................................. 55 Performance Requirements ............................................................................................................ 55 Design ............................................................................................................................................... 55 Materials ............................................................................................................................................ 56 Marking ............................................................................................................................................. 56 Storing and Shipping ....................................................................................................................... 56 Testing............................................................................................................................................... 56 Quality Requirements ...................................................................................................................... 56 Test, Gauge, Vent, and Injection Connector Ports ....................................................................... 56 Sealing............................................................................................................................................... 56 Vent and Injection Connector Ports ............................................................................................... 56 Test and Gauge Connector Ports ................................................................................................... 56 vi 10 1 0.1 1 0.2 1 0.2.1 1 0.2.2 1 0.3 1 0.3.1 1 0.3.2 1 0.3.3 1 0.3.4 1 0.4 1 0.4.1 1 0.4.2 1 0.4.3 1 0.4.4 1 0.4.5 1 0.4.6 1 0.4.7 1 0.4.8 1 0.4.9 1 0.4.1 0 11 1 1 .1 1 1 .1 .1 1 1 .1 .2 1 1 .1 .3 1 1 .1 .4 1 1 .2 1 1 .2.1 1 1 .2.2 1 1 .2.3 1 1 .2.4 1 1 .2.5 1 1 .2.6 1 1 .3 1 1 .3.1 1 1 .3.2 1 1 .3.3 1 1 .3.4 1 1 .3.5 1 1 .3.6 1 1 .4 1 1 .4.1 1 1 .4.2 1 1 .4.3 12 1 2.1 1 2.2 1 2.3 1 2.4 1 2.5 1 2.6 1 2.7 1 2.8 1 2.9 Quality Control ................................................................................................................................. 58 Application ........................................................................................................................................ 58 Measuring and Testing Equipment ................................................................................................ 58 General .............................................................................................................................................. 58 Pressure-measuring Devices .......................................................................................................... 58 Personnel Qualifications ................................................................................................................. 59 Nondestructive Examination Personnel ........................................................................................ 59 Visual Examination Personnel ........................................................................................................ 59 Welding Inspectors .......................................................................................................................... 59 Other Personnel ............................................................................................................................... 59 Requirements ................................................................................................................................... 60 General .............................................................................................................................................. 60 Bodies, Bonnets, End and Outlet Connectors, and Clamp Hub End Connectors .................... 60 Stems................................................................................................................................................. 73 Valve Bore Sealing Mechanisms and Choke Trim ........................................................................ 74 Ring Gaskets and Nonintegral Metal Seals ................................................................................... 74 Nonmetallic Seals ............................................................................................................................ 77 Assembled Equipment —General ................................................................................................... 78 Mandrel-type Hangers ..................................................................................................................... 79 Slip-type Hangers ............................................................................................................................. 83 Bullplugs, Valve-removal Plugs, Back-pressure Valves, and Fittings ....................................... 84 Factory Acceptance Testing ........................................................................................................... 85 General .............................................................................................................................................. 85 Scope and Applicability................................................................................................................... 85 Measurement, Monitoring, and Recording Equipment ................................................................ 87 Test Sequence .................................................................................................................................. 87 Leak Detection .................................................................................................................................. 87 Hydrostatic Testing .......................................................................................................................... 87 Hydrostatic Testing —General Requirements ............................................................................... 87 Hydrostatic Test Acceptance Criteria ............................................................................................ 88 Hydrostatic Shell Test ..................................................................................................................... 88 Hydrostatic Seat Tests and Functional Tests —Valves ................................................................ 90 Conditional Hydrostatic Body Test —PSL 1 , PSL 2, and PSL 3 ................................................... 91 Hydrostatic Testing of Back-pressure Valves .............................................................................. 92 Gas Testing —PSL 3G and PSL 4 .................................................................................................... 92 Gas Testing —General Requirements ............................................................................................ 92 Gas Test Acceptance Criteria —General Requirements ............................................................... 93 Gas Body Test .................................................................................................................................. 93 Gas Seat Test —Valves .................................................................................................................... 93 Gas Backseat Test —Gate Valves ................................................................................................... 94 Conditional Gas Body Test ............................................................................................................. 95 Drift Testing ...................................................................................................................................... 96 Full-bore Valves ............................................................................................................................... 96 Valves with Nonstandard Bore Sizes ............................................................................................. 97 Tree Assemblies ............................................................................................................................... 97 Equipment Marking .......................................................................................................................... 97 Marking Requirements .................................................................................................................... 97 Marking Method ................................................................................................................................ 97 Nameplates ....................................................................................................................................... 97 Hidden Marking ................................................................................................................................ 97 Thread Marking ................................................................................................................................ 98 Size Marking ..................................................................................................................................... 99 Temperature Marking....................................................................................................................... 99 Hardness Tests ................................................................................................................................ 99 Ring Grooves .................................................................................................................................... 99 vi i 1 2.1 0 13 1 3.1 1 3.2 1 3.3 1 3.4 1 3.5 1 3.6 14 1 4.1 1 4.1 .1 1 4.1 .2 1 4.1 .3 1 4.1 .4 1 4.1 .5 1 4.1 .6 1 4.2 1 4.2.1 1 4.2.2 1 4.2.3 1 4.2.4 1 4.2.5 1 4.2.6 1 4.3 1 4.3.1 1 4.3.2 1 4.3.3 1 4.3.4 1 4.3.5 1 4.3.6 1 4.4 1 4.4.1 1 4.4.2 1 4.4.3 1 4.4.4 1 4.4.5 1 4.4.6 1 4.5 1 4.5.1 1 4.5.2 1 4.5.3 1 4.5.4 1 4.5.5 1 4.5.6 1 4.6 1 4.6.1 1 4.6.2 1 4.6.3 1 4.6.4 1 4.6.5 1 4.6.6 1 4.7 1 4.7.1 1 4.7.2 1 4.7.3 Clamp Hub End Connectors ........................................................................................................... 99 Storing and Shipping ....................................................................................................................... 99 Draining after Testing ...................................................................................................................... 99 Corrosion Protection ....................................................................................................................... 99 Sealing-surface Protection ........................................................................................................... 1 00 Assembly and Maintenance Instructions .................................................................................... 1 00 Ring Gaskets .................................................................................................................................. 1 00 Age Control and Storage of Nonmetallic Seals .......................................................................... 1 00 Equipment-specific Requirements ............................................................................................... 1 00 Integral, Blind, and Test Flanges .................................................................................................. 1 00 General Application ....................................................................................................................... 1 00 Design ............................................................................................................................................. 1 01 Materials .......................................................................................................................................... 1 05 Quality Control/Testing ................................................................................................................. 1 05 Marking ........................................................................................................................................... 1 05 Storing and Shipping ..................................................................................................................... 1 06 Ring Gaskets .................................................................................................................................. 1 06 General ............................................................................................................................................ 1 06 Design ............................................................................................................................................. 1 06 Materials .......................................................................................................................................... 1 07 Quality Control/Testing ................................................................................................................. 1 08 Marking ........................................................................................................................................... 1 08 Storing and Shipping ..................................................................................................................... 1 08 Threaded Connectors .................................................................................................................... 1 08 General ............................................................................................................................................ 1 08 Design ............................................................................................................................................. 1 08 Materials .......................................................................................................................................... 1 09 Quality Control/Testing ................................................................................................................. 1 09 Marking ........................................................................................................................................... 1 09 Storing and Shipping ..................................................................................................................... 1 09 Tees and Crosses .......................................................................................................................... 1 09 General ............................................................................................................................................ 1 09 Design ............................................................................................................................................. 1 1 0 Materials .......................................................................................................................................... 1 1 0 Quality Control/Testing ................................................................................................................. 1 1 0 Marking ........................................................................................................................................... 1 1 0 Storing and Shipping ..................................................................................................................... 1 1 1 Bullplugs ......................................................................................................................................... 1 1 1 General ............................................................................................................................................ 1 1 1 Design ............................................................................................................................................. 1 1 1 Materials .......................................................................................................................................... 1 1 2 Quality Control/Testing ................................................................................................................. 1 1 2 Marking ........................................................................................................................................... 1 1 2 Storing and Shipping ..................................................................................................................... 1 1 2 Valve-removal Plugs ...................................................................................................................... 1 1 2 General ............................................................................................................................................ 1 1 2 Design ............................................................................................................................................. 1 1 2 Materials .......................................................................................................................................... 1 1 3 Quality Control/Thread Gauging .................................................................................................. 1 1 3 Marking ........................................................................................................................................... 1 1 3 Storing and Shipping ..................................................................................................................... 1 1 4 Top Connectors .............................................................................................................................. 1 1 4 General ............................................................................................................................................ 1 1 4 Design ............................................................................................................................................. 1 1 4 Materials .......................................................................................................................................... 1 1 4 vi i i 1 4.7.4 1 4.7.5 1 4.7.6 1 4.8 1 4.8.1 1 4.8.2 1 4.8.3 1 4.8.4 1 4.8.5 1 4.8.6 1 4.9 1 4.9.1 1 4.9.2 1 4.9.3 1 4.9.4 1 4.9.5 1 4.9.6 1 4.1 0 1 4.1 0.1 1 4.1 0.2 1 4.1 0.3 1 4.1 0.4 1 4.1 0.5 1 4.1 0.6 1 4.1 1 1 4.1 1 .1 1 4.1 1 .2 1 4.1 1 .3 1 4.1 1 .4 1 4.1 1 .5 1 4.1 1 .6 1 4.1 2 1 4.1 2.1 1 4.1 2.2 1 4.1 2.3 1 4.1 2.4 1 4.1 2.5 1 4.1 2.6 1 4.1 3 1 4.1 3.1 1 4.1 3.2 1 4.1 3.3 1 4.1 3.4 1 4.1 3.5 1 4.1 3.6 1 4.1 4 1 4.1 4.1 1 4.1 4.2 1 4.1 4.3 1 4.1 4.4 1 4.1 4.5 1 4.1 4.6 1 4.1 5 1 4.1 5.1 1 4.1 5.2 1 4.1 5.3 Quality Control/Testing/Welding .................................................................................................. 1 1 4 Marking ........................................................................................................................................... 1 1 5 Storage and Shipping .................................................................................................................... 1 1 5 Crossover Connectors .................................................................................................................. 1 1 5 General ............................................................................................................................................ 1 1 5 Design ............................................................................................................................................. 1 1 9 Materials .......................................................................................................................................... 1 20 Quality Control/Testing ................................................................................................................. 1 20 Marking ........................................................................................................................................... 1 20 Storing and Shipping ..................................................................................................................... 1 20 Other End Connectors ................................................................................................................... 1 20 General ............................................................................................................................................ 1 20 Design ............................................................................................................................................. 1 20 Materials .......................................................................................................................................... 1 21 Quality Control/Testing ................................................................................................................. 1 21 Marking ........................................................................................................................................... 1 21 Storing and Shipping ..................................................................................................................... 1 21 Spools (Adapter and Spacer) ........................................................................................................ 1 21 General ............................................................................................................................................ 1 21 Design ............................................................................................................................................. 1 21 Materials .......................................................................................................................................... 1 22 Quality Control/Testing ................................................................................................................. 1 22 Marking ........................................................................................................................................... 1 22 Storing and Shipping ..................................................................................................................... 1 22 Valves .............................................................................................................................................. 1 22 General ............................................................................................................................................ 1 22 Design ............................................................................................................................................. 1 26 Materials .......................................................................................................................................... 1 28 Quality Control/Testing ................................................................................................................. 1 29 Marking ........................................................................................................................................... 1 29 Storing and Shipping ..................................................................................................................... 1 30 Back-pressure Valves .................................................................................................................... 1 30 General ............................................................................................................................................ 1 30 Design ............................................................................................................................................. 1 31 Materials .......................................................................................................................................... 1 31 Quality Control/Testing ................................................................................................................. 1 31 Marking ........................................................................................................................................... 1 31 Storing and Shipping ..................................................................................................................... 1 31 Casing and Tubing Hangers (Slip- and Mandrel-type) ............................................................... 1 31 General ............................................................................................................................................ 1 31 Design ............................................................................................................................................. 1 32 Materials .......................................................................................................................................... 1 35 Quality Control/Testing ................................................................................................................. 1 37 Marking ........................................................................................................................................... 1 37 Storing and Shipping ..................................................................................................................... 1 38 Casing and Tubing Heads ............................................................................................................. 1 39 General ............................................................................................................................................ 1 39 Design ............................................................................................................................................. 1 39 Materials .......................................................................................................................................... 1 43 Quality Control/Testing ................................................................................................................. 1 43 Marking ........................................................................................................................................... 1 43 Storing and Shipping ..................................................................................................................... 1 44 Chokes ............................................................................................................................................ 1 44 General ............................................................................................................................................ 1 44 Design ............................................................................................................................................. 1 46 Materials .......................................................................................................................................... 1 47 ix 1 4.1 5.4 1 4.1 5.5 1 4.1 5.6 1 4.1 6 1 4.1 6.1 1 4.1 6.2 1 4.1 6.3 1 4.1 6.4 1 4.1 6.5 1 4.1 6.6 1 4.1 7 1 4.1 7.1 1 4.1 7.2 1 4.1 7.3 1 4.1 7.4 1 4.1 7.5 1 4.1 7.6 1 4.1 8 1 4.1 8.1 1 4.1 8.2 1 4.1 8.3 1 4.1 8.4 1 4.1 8.5 1 4.1 8.6 15 1 5.1 1 5.1 .1 1 5.1 .2 1 5.2 1 5.2.1 1 5.2.2 1 5.2.3 1 5.2.4 1 5.2.5 1 5.2.6 1 5.2.7 1 5.2.8 1 5.3 1 5.3.1 1 5.3.2 1 5.3.3 1 5.3.4 1 5.3.5 1 5.3.6 1 5.3.7 1 5.4 1 5.4.1 1 5.4.2 1 5.4.3 1 5.4.4 1 5.4.5 1 5.4.6 Quality Control/Testing ................................................................................................................. 1 47 Marking ........................................................................................................................................... 1 47 Storing and Shipping ..................................................................................................................... 1 48 Actuators ........................................................................................................................................ 1 48 General ............................................................................................................................................ 1 48 Design ............................................................................................................................................. 1 48 Materials .......................................................................................................................................... 1 49 Quality Control/Testing ................................................................................................................. 1 50 Marking ........................................................................................................................................... 1 51 Storage and Shipping .................................................................................................................... 1 52 Safety Valves, Shutdown Valves, and Actuators ........................................................................ 1 52 General ............................................................................................................................................ 1 52 Design ............................................................................................................................................. 1 52 Materials .......................................................................................................................................... 1 55 Quality Control/Testing ................................................................................................................. 1 55 Marking ........................................................................................................................................... 1 55 Storage and Shipping .................................................................................................................... 1 56 Tree Assemblies ............................................................................................................................. 1 56 General ............................................................................................................................................ 1 56 Design ............................................................................................................................................. 1 56 Materials .......................................................................................................................................... 1 56 Quality Control/Testing/Assembly ............................................................................................... 1 57 Marking ........................................................................................................................................... 1 57 Storing and Shipping ..................................................................................................................... 1 57 Records ........................................................................................................................................... 1 57 General ............................................................................................................................................ 1 57 NACE MR01 75/ISO 1 51 56 Record Requirements ....................................................................... 1 57 Record Control ............................................................................................................................... 1 57 Records Maintained by Manufacturer .......................................................................................... 1 57 Records of Pressure Tests ........................................................................................................... 1 57 Body, Bonnet, End and Outlet Connectors, Stem, Valve Bore Sealing Mechanism, Mandrel Tubing Hanger, Mandrel Casing Hanger, Slip Bowl, and Slip Segment Records ........................................................................................................................................... 1 58 Ring Gaskets and Nonintegral Metal Seals Records ................................................................. 1 59 Closure Bolting Records ............................................................................................................... 1 59 Nonmetallic Sealing Material Records ......................................................................................... 1 59 Bullplugs, Valve-removal Plugs, and Back-pressure Valve Records ....................................... 1 60 Assembled Equipment Records ................................................................................................... 1 60 Choke Trim Records ...................................................................................................................... 1 60 Records Furnished to Purchaser ................................................................................................. 1 60 General ............................................................................................................................................ 1 60 Body, Bonnet, End and Outlet Connectors, Stem, Valve Bore Sealing Mechanism, Mandrel Tubing Hanger, Casing Hanger, and Back-pressure Valve Records ......................... 1 61 Ring Gasket and Nonintegral Metal Seals Records ................................................................... 1 61 Closure Bolting Records ............................................................................................................... 1 61 Nonmetallic Sealing Material Records ......................................................................................... 1 61 Slip Hanger Records ...................................................................................................................... 1 61 Assembled Equipment Records ................................................................................................... 1 61 SSV, USV, and BSDV Records ...................................................................................................... 1 62 General ............................................................................................................................................ 1 62 Shipping Report ............................................................................................................................. 1 62 Test Data Sheet .............................................................................................................................. 1 62 Records Furnished to Purchaser ................................................................................................. 1 62 Minimum Contents of Manufacturer’s Operating Manual .......................................................... 1 64 Failure Reporting ........................................................................................................................... 1 64 x Annex A API Monogram Program Use of the API Monogram by Licensees .................... 1 65 Annex B Purchasing Guidelines ........................................................................................... 1 69 Annex C Conversion Procedures —Units of Measure ......................................................... 1 88 Annex D Dimensional Tables—SI Units ................................................................................. 1 92 Annex E Dimensional Tables—USC Units ............................................................................. 254 Annex F Design Validation Procedures for PR2 (PR2F Level) .......................................... 31 6 Annex G Design and Rating of Equipment for Use at Elevated Temperatures ................ 348 Annex H Recommended Assembly of Closure Bolting ...................................................... 352 Annex I Recommended Bolt Lengths ................................................................................. 357 Annex J Weld-neck Flanges ................................................................................................... 366 Annex K Top Connectors ...................................................................................................... 370 Annex L Segmented Flanges ................................................................................................ 383 Annex M Heat-treat Equipment Survey .................................................................................. 392 Bibliography.................................................................................................................................................. 394 ( i n f o rm ati ve ) ( i n fo rm ati ve ) ( i n fo rm ati ve ) ( n o rm ati ve ) ( n o rm ati ve ) ( i n fo rm ati ve ) ( i n fo rm ati ve ) ( i n fo rm ati ve ) ( i n fo rm ati ve ) ( n o rm ati ve ) ( i n fo rm ati ve ) ( i n fo rm ati ve ) ( n o rm ati ve ) Figures Figure 1 —Typical Wellhead Assembly Nomenclature ............................................................................... 1 9 Figure 2 —Typical Wellhead Assembly Nomenclature ............................................................................... 20 Figure 3 —Typical Tree Nomenclature .......................................................................................................... 21 Figure 4 —Equivalent Round Models ............................................................................................................ 37 Figure 5 —Test and Gauge Connector Ports for 1 03.5 MPa and 1 38.0 MPa (1 5,000 psi and 20,000 psi) Rated Working Pressure ........................................................................................................................ 57 Figure 6 —Ring Gasket Hardness Test Location ......................................................................................... 76 Figure 7 —Crossover Spool with Restricted-area Packoff Supported by the Lower Head ................... 1 1 7 Figure 8 —Crossover Spool with Restricted-area Packoff Supported by the Upper Spool .................. 1 1 7 Figure 9 —Multistage Crossover Spool ...................................................................................................... 1 1 8 Figure 1 0 —Crossover Adapter ................................................................................................................... 1 1 8 Figure 1 1 —Single-string and Dual-string Multiple Valve Assemblies .................................................... 1 23 Figure 1 2 —Regular Swing Check Valve .................................................................................................... 1 24 Figure 1 3 —Full-opening Swing Check Valve ............................................................................................ 1 25 Figure 1 4—Regular Lift Check Valve ......................................................................................................... 1 25 Figure 1 5 —Typical Reduced-opening Vertical Bore................................................................................. 1 41 Figure 1 6—Typical Adjustable Choke ........................................................................................................ 1 45 Figure 1 7—Typical Positive Choke ............................................................................................................ 1 45 Figure 1 8—Example of a Safety Valve Shipping Report .......................................................................... 1 62 Figure 1 9 ―Example of a Safety Valve Factory Acceptance Test Data Sheet ........................................ 1 63 Figure B.1 —Wellhead Equipment Data Sheet —General .......................................................................... 1 70 Figure B.2 —Wellhead Equipment Data Sheet —Casing-head Housing .................................................. 1 71 Figure B.3 —Wellhead Equipment Data Sheet —Casing-head Spool ....................................................... 1 72 Figure B.4 —Wellhead Equipment Data Sheet —Tubing-head Spool ....................................................... 1 73 Figure B.5 —Wellhead Equipment Data Sheet —Crossover Flange ......................................................... 1 74 Figure B.6 —Wellhead Equipment Data Sheet —Tubing-head Adapter ................................................... 1 74 Figure B.7—Wellhead Equipment Data Sheet —Tree and Choke ............................................................ 1 75 Figure B.8—Wellhead Equipment Data Sheet —Multistage Crossover Spool ....................................... 1 76 Figure B.9 —Wellhead Equipment Data Sheet —Wellhead Safety Valves ............................................... 1 78 Figure B.1 0 —Equipment Data Sheet —Boarding Shutdown Valves ....................................................... 1 78 Figure B.1 1 —Wellhead Equipment Data Sheet —Choke Sizing ............................................................... 1 79 Figure B.1 2 —Wellhead Equipment Data Sheet —Actuator and Bonnet ................................................. 1 80 xi — — Figure B.1 5 —Recommended Minimum PSL for Primary Parts ............................................................... 1 84 Figure F.1 —Test Procedure ........................................................................................................................ 321 Figure F.2 —Load Cycle Testing for Hangers ............................................................................................ 337 Figure F.3 —Group 2 and Group 3 Hangers ............................................................................................... 338 Figure F.4 —Group 3 Hangers with Crossover Seal .................................................................................. 339 Figure F.5 —Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers without Bottom Casing Packoff ......................................................................................................................... 341 Figure F.6 —Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers with Bottom Casing Packoff Tested Separately ................................................................................ 342 Figure F.7 —Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers with Bottom Casing Packoff Tested Concurrently ............................................................................ 342 Figure F.8 —Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers with Bottom Casing Packoff Tested Concurrently .................................................................................................. 343 Figure H.1 —Recommended Bolting Make-up Patterns ............................................................................ 353 Figure I.1 ―Flange Bolting Configurations ................................................................................................ 357 Figure I.2 ―Studded Bolting Configurations ............................................................................................. 357 Figure J.1 —Weld-neck Flange Dimensions ............................................................................................... 367 Figure J.2 —Recommended Weld End Preparation for Type 6B and 6BX Weld-end Flanges .............. 369 Figure K.1 —Top Connector for Tree —SI Units ......................................................................................... 372 Figure K.2 —Top Connector for Tree —USC Units ..................................................................................... 376 Figure K.3 —Back-up Ring for Seal —SI Units ............................................................................................ 380 Figure K.4 —Back-up Ring for Seal —USC Units ....................................................................................... 382 Figure M.1 —Thermocouple Locations —Rectangular Furnace (Working Zone) .................................... 392 Figure M.2 —Thermocouple Locations —Cylindrical Furnace (Working Zone) ...................................... 393 Figure B.1 3 Typical Wellhead and Tree Configuration for a 34.5 MPa (5000 psi) Rated Working Pressure ................................................................................................................................................. 1 81 Figure B.1 4 Typical Wellhead and Tree Configuration for a 69.0 MPa (1 0,000 psi) Rated Working Pressure ................................................................................................................................................. 1 82 Tables Table 1 ―Pressure Ratings for Internal Threaded End or Outlet Connectors ......................................... 23 Table 2―Temperature Ratings ..................................................................................................................... 23 Table 3 ―Material Requirements ................................................................................................................... 24 Table 4—Applicability of Product Specification Levels ............................................................................. 26 Table 5―Minimum PSL .................................................................................................................................. 26 Table 6―Tolerances, Unless Otherwise Stated .......................................................................................... 28 Table 7―Standard and Nonstandard Material Applications for Bodies, Bonnets, and End and Outlet Connectors ............................................................................................................ 30 Table 8―Standard Material Property Requirements for Bodies, Bonnets, .............................................. 31 Table 9―Charpy V-notch Impact Requirements—1 0 mm x 1 0 mm .......................................................... 32 Table 10―Adjustment Factors for Subsize Impact Specimens (PSL 1 to PSL 3) ................................... 32 Table 11―Steel Composition Limits for Bodies, Bonnets, and End and Outlet Connector Materials .... 34 Table 12―Phosphorus and Sulfur Concentration Limits .......................................................................... 35 Table 13―Maximum Tolerance Range Limits for Alloying Elements (PSL 3 and PSL 4) ....................... 35 Table 14―Chemical Composition of the Nickel-based Alloy UNS N06625 .............................................. 48 Table 15―Minimum Requirements for Closure Bolting ............................................................................. 50 Table 16―Acceptable Closure Bolting for 6B and 6BX Flanged and Studded Connections ................ 52 Table 17―Allowable Closure Bolting by Temperature Class .................................................................... 53 Table 18―Threads for Closure Bolting Used on 6B and 6BX Flanged and ............................................. 53 Table 1 9 ―Casting Specification Level Cross-reference to PSL ............................................................... 60 Table 20 ―Minimum Hardness Values ......................................................................................................... 62 Table 21 ―Maximum Length of Elongated Indication ................................................................................. 68 Table 22―Requirements for Welding Bodies, Bonnets, and End and Outlet Connectors .................... 69 Table 23 ―Maximum Length of RT Discontinuities ..................................................................................... 71 Table 24―Maximum Length of UT Discontinuities ..................................................................................... 71 Table 25 ―Requirements for Stems .............................................................................................................. 73 xi i Table 26―Requirements for Valve Bore Sealing Mechanisms and Choke Trim ..................................... 75 Table 27―Hardness Requirements .............................................................................................................. 76 Table 28― Acceptance Criteria for the Ring Gasket Surface Finish ......................................................... 77 Table 29 ―Physical Property Data for Qualification of Homogeneous Elastomers ................................ 78 Table 30 —Applicability of Factory Acceptance Testing ............................................................................ 86 Table 31 —Summary of Factory Acceptance Testing Requirements by Equipment Type and PSL ...... 86 Table 32 —Pressure-holding Periods for Hydrostatic Testing ................................................................... 89 Table 33 —Hydrostatic Shell Test Pressure ................................................................................................. 90 Table 34―Drift Diameter for Individual Valves and Trees ......................................................................... 96 Table 35―Guide to Marking Requirements ................................................................................................. 98 Table 36―Rated Working Pressures and Size Ranges of Flanges......................................................... 1 01 Table 37—Marking for Blind and Test Flanges ......................................................................................... 1 05 Table 38—Marking for Studded and Flanged Outlet Connectors ........................................................... 1 06 Table 39―Marking for Ring Gaskets .......................................................................................................... 1 08 Table 40 —Marking for Tees and Crosses .................................................................................................. 1 1 0 Table 41 —Recommended Bullplug Installation Procedure ..................................................................... 1 1 1 Table 42 —Marking for Top Connectors ..................................................................................................... 1 1 6 Table 43 —Performance Requirements for Crossover Connectors ........................................................ 1 1 9 Table 44—Marking for Crossover Connectors .......................................................................................... 1 20 Table 45 —Performance Requirements for Other End Connectors ......................................................... 1 21 Table 46—Marking for Spools ..................................................................................................................... 1 22 Table 47—Operating Cycle Requirements for Valves .............................................................................. 1 26 Table 48—Marking for Valves ..................................................................................................................... 1 30 — Table 50 ―Performance Requirements for Slip Hangers ......................................................................... 1 33 Table 51 —Performance Requirements for Mandrel Hangers .................................................................. 1 33 Table 52 —Marking for Hangers .................................................................................................................. 1 38 Table 53 —Performance Requirements for Group 1 Tubing-head Adapters .......................................... 1 39 Table 54—Performance Requirements for Group 2 Tubing-head Adapters .......................................... 1 39 Table 55 —Marking for Wellhead Equipment ............................................................................................. 1 43 Table 56—Marking for Wellhead Connectors ............................................................................................ 1 44 Table 57—Performance Requirements for Chokes .................................................................................. 1 46 Table 58—Marking for Chokes .................................................................................................................... 1 47 Table 59 ―Marking for Choke Beans .......................................................................................................... 1 48 Table 60 —Performance Requirements for Actuators .............................................................................. 1 49 Table 61 —Marking for Actuators ................................................................................................................ 1 51 Table 62―Summary of Validation Requirements for Safety Valves ....................................................... 1 53 Table 63 —Marking for Safety Valves ......................................................................................................... 1 56 Table 64―Marking for Trees ....................................................................................................................... 1 57 Table B.1 —Relative Corrosivity of Retained Fluids as Indicated by CO 2 Partial Pressure .................. 1 87 Table B.2—Recommended Service Limits for Castings .......................................................................... 1 87 Table C.1 —Pressure Rating Conversion between SI and USC for API 6A Equipment ......................... 1 89 Table C.2—Conversions for the Radius at Back Face ............................................................................. 1 89 Table C.3—Rounding Values for Hole Sizes and Tolerances .................................................................. 1 90 Table D.1―Type 6B Flanges for 13.8 MPa ................................................................................................. 1 94 Table D.2―Type 6B Flanges for 20.7 MPa ................................................................................................. 1 96 Table D.3―Type 6B Flanges for 34.5 MPa ................................................................................................. 1 98 Table D.4―Type 6BX Flanges for 69.0 MPa .............................................................................................. 200 Table D.5―Type 6BX Flanges for 103.5 MPa ............................................................................................ 202 Table D.6―Type 6BX Flanges for 138.0 MPa ............................................................................................ 204 Table D.7―Type 6BX Large-bore Flanges for 1 3.8 MPa, 20.7 MPa, and 34.5 MPa ................................ 206 Table D.8―Type R Ring Grooves ............................................................................................................... 208 Table D.9―Type R Ring Gaskets ................................................................................................................ 21 0 Table D.10―Type RX Ring Gaskets ........................................................................................................... 21 2 Table D.11―Type BX Ring Grooves ........................................................................................................... 21 4 Table D.12―Type BX Ring Gaskets ........................................................................................................... 21 6 Tabl e 49 M arking for Actu ated Valves (Assemblies of Actu ators with Valves Prepared for Actuators) ..... 1 30 xi i i Table D.13―Flanged Crosses and Tees .................................................................................................... 21 8 Table D.14―Studded Crosses and Tees ................................................................................................... 222 Table D.1 5 —Bullplugs ................................................................................................................................. 226 Table D.16―VR Plug Dimensions, 13.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa ................................. 228 Table D.17―VR Preparation Dimensions, 13.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa ..................... 230 Table D.18―VR Plug Thread Gauging Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa .... 232 Table D.1 9―VR Preparation Thread Gauging Dimensions, 1 3. ... 233 Table D.20―HPVR Plug Dimensions, 103.5 MPa and 138.0 MPa ............................................................ 234 Table D.21―HPVR Preparation Dimensions, 103.5 MPa and 138.0 MPa ................................................ 236 Table D.22―Flanged Full-bore Gate Valves .............................................................................................. 238 Table D.23―Flanged Plug and Ball Valves ................................................................................................ 240 Table D.24―Flanged Swing and Lift Check Valves .................................................................................. 242 Table D.25 —Center Spacing of Conduit Bores for Dual Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa ........................................................................................................................ 244 Table D.26—Center Spacing of Conduit Bores for Triple, Quadruple, and Quintuple Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa ................................................................... 246 Table D.27—Maximum Hanger Outside Diameter for Wellheads ............................................................ 248 Table D.28―Minimum Vertical Full -opening Wellhead Body Bores and Maximum Casing Sizes ...... 249 Table D.29―Pipe Thread Counterbore and Standoff Dimensions .......................................................... 250 Table D.30 —Gauging of Casing and Tubing Threads .............................................................................. 252 Table E.1―Type 6B Flanges for 2000 psi .................................................................................................. 256 Table E.2―Type 6B Flanges for 3000 psi .................................................................................................. 258 Table E.3―Type 6B Flanges for 5000 psi .................................................................................................. 260 Table E.4―Type 6BX Flanges for 10,000 psi ............................................................................................. 262 Table E.5―Type 6BX Flanges for 15,000 psi ............................................................................................. 264 Table E.6―Type 6BX Flanges for 20,000 psi ............................................................................................. 266 Table E.7―Type 6BX Large-bore Flanges for 2000 psi, 3000 psi, and 5000 psi .................................... 268 Table E.8―Type R Ring Grooves ............................................................................................................... 270 Table E.9―Type R Ring Gaskets ................................................................................................................ 272 Table E.10―Type RX Ring Gaskets ............................................................................................................ 274 Table E.11―Type BX Ring Grooves ........................................................................................................... 276 Table E.12―Type BX Ring Gaskets ............................................................................................................ 278 Table E.13―Flanged Crosses and Tees .................................................................................................... 280 Table E.14―Studded Crosses and Tees .................................................................................................... 284 Table E.1 5 —Bullplugs .................................................................................................................................. 288 Table E.16―VR Plug Dimensions, 2000 psi, 3000 psi, 5000 psi, and 10,000 psi ................................... 290 Table E.17―VR Preparation Dimensions, 2000 psi, 3000 psi, 5000 psi, and 10,000 psi ....................... 292 Table E.18―VR Plug Thread Gauging Dimensions, 2000 psi, 3000 psi, 5000 psi, and 10,000 psi ...... 294 Table E.1 9―VR Preparation Thread Gauging Dimensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi Table E.20―HPVR Plug Dimensions, 15,000 psi and 20,000 psi ............................................................. 296 Table E.21 —HPVR Preparation Dimensions, 1 5,000 psi and 20,000 psi ................................................ 298 Table E.22 —Flanged Full-bore Gate Valves .............................................................................................. 300 Table E.23 —Flanged Plug Valves and Ball Valves ................................................................................... 302 Table E.24 —Flanged Swing and Lift Check Valves .................................................................................. 304 Table E.25 —Center Spacing of Conduit Bores for Dual Parallel Bore Valves for 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi ....................................................................................................................... 306 Table E.26 —Center Spacing of Conduit Bores for Triple, Quadruple, and Quintuple Parallel Bore Valves for 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi .................................................................... 308 Table E.27—Maximum Hanger Outside Diameter for Wellheads ............................................................ 31 0 Table E.28―Minimum Vertical Full -opening Wellhead Body Bores and Maximum Casing Sizes ....... 31 1 Table E.29―Pipe Thread Counterbore and Standoff Dimensions .......................................................... 31 2 Table E.30 —Gauging of Casing and Tubing Threads .............................................................................. 31 4 Table F.1 —Ambient Temperature Gas Leakage Acceptance Criteria..................................................... 31 8 Table F.2 —Standard Test Fluids for Nonmetallic Seals ........................................................................... 323 Table F.3 —Nominal End Connector Sizes ................................................................................................. 326 Table F.4—Nominal Pipe Sizes ................................................................................................................... 326 8 M Pa, 20.7 M Pa, 34.5 M Pa, an d 69. 0 M Pa ...... 295 xi v Table F.5 —Scaling for Nonmetallic Seals .................................................................................................. 327 Table F.6—Summary of Design Validation Requirements for Valves..................................................... 330 Table F.7—Summary of Design Validation Requirements for Actuators ............................................... 333 Table F.8—Summary of Design Validation Requirements for Chokes ................................................... 334 — Table F.9 Summary of Design Validation Requirements for Casing-head Housings, Casing-head ........ 336 Table F.1 0 —Summary of Design Validation Requirements for Group 2 Slip-type Hangers ................ 337 Table F.1 1 —Summary of Design Validation Requirements for Group 3 Slip-type Hangers ................ 338 Table F.1 2 —Summary of Design Validation Requirements for Group 4 Slip-type Hangers ................ 339 Table F.1 3 —Summary of Design Validation Requirements for Group 1 Mandrel-type Hangers ......... 340 Table F.1 4—Summary of Design Validation Requirements for Group 2 Mandrel-type Hangers ......... 340 Table F.1 5 —Summary of Design Validation Requirements for Group 3 Mandrel-type Hangers ......... 341 Table F.1 6—Summary of Design Validation Requirements for Group 4 Mandrel-type Hangers ......... 343 Table F.1 7—Summary of Design Validation Requirements for Group 5 Mandrel-type Hangers ......... 344 Table F.1 8—Summary of Design Validation Requirements for Packing Mechanisms ......................... 345 Table F.1 9 —Summary of Design Validation Requirements for Group 2 Tubing-head Adapters ......... 345 Table F.20 —Summary of Design Validation Requirements for Other End Connectors ....................... 346 Table G.1 —Temperature Ratings................................................................................................................ 348 Table G.2 —Optional Pressure-temperature Ratings for 6B Flanges ...................................................... 348 Table G.3 —Optional Material De-rating Factors for Elevated Temperature ........................................... 351 Table G.4—Optional Material De-rating Factors for Elevated Temperature ........................................... 351 Table H.1 ―Recommended Torques for Flange Bolting (SI Units) .......................................................... 354 Table H.2—Recommended Torques for Flange Bolting (USC Units) ...................................................... 355 Table I.1 ―Stud Bolt Length Table for 6B Flange Connectors with “R” and “RX” Gaskets ................. 359 Table I.2 ―Stud Bolt Length Table for 6BX Flange Connectors .............................................................. 360 Table I.3 ―Tap End Stud Length Table for 6B Studded Flange Connectors with “R” and “RX” Gaskets .....362 Table I.4―Tap End Stud Length Table for 6BX Studded Flange Connectors ....................................... 363 Table I.5 ―Stud Bolt Length Table for 6B Flange Connectors with “R” Gaskets (USC Units) ............. 364 Table I.6―Tap End Stud Length Table for 6B Studded Flange Connectors with “R” Gaskets ........... 365 Table K.1 —Standard Top Connector Sizes ............................................................................................... 371 Table K.2—Top Connector Body, Inside and Outside Diameter Combinations .................................... 371 Table K.3—Dimensions for Top Connectors —SI Units ............................................................................ 373 Table K.4—Dimensions for Top Connectors —USC Units ....................................................................... 377 Table K.5—Seals for Top Connector Plugs for H 2 S Service .................................................................... 381 Table K.6—Back-up Ring for Seal —SI Units ............................................................................................. 381 Table K.7—Back-up Ring for Seal —USC Units ......................................................................................... 382 Table L.1 ―Dimensions for 34.5 MPa Rated Working Pressure, Segmented Flanges for Dual Completion............................................................................................................................................. 384 Table L.2 —Dimensions for Type RX Ring Grooves and Ring Gasket Used on Segmented Flanges for Dual Completion .................................................................................................................................... 388 xv Introduction Th e I n te rn ati o n a l f racti o n s Th e in f racti o n s d i m en si on s bee n i n ch An It an d th i s th e U n i ts th e i r d e ci m al s p e ci f i cati o n th e al s o wh e n t h at (SI ) is u sed u sed u s e rs in of in th i s s p e ci f i cati o n . H o we ve r, n o m i n al s i ze s are s h o wn as re s p o n s i b i l i t y o f s ys te m tab l e s th i s on to are th e e q u al o ri g i n al e n s u re m e an s th at s p e ci fi cati o n s p e ci f i cati o n e q u i pm e n t wh e re th e b as e d an d i n te rch a n g e ab l e . f racti o n al i n ch i n te rch an g e abi l i t y M e tri c d esi g n s. of co n ve rs i o n s F u n cti o n a l p ro d u cts an d d i m en si on s m an u f actu re d in i n ch h ave m e tri c or C. Th i s al te rn a ti ve ap p l i cabl e e q u i val e n ts are m e tri c An n e x ap p l i cat i o n s . acce p ti n g , p arti cu l arl y of s ys t e m . i n to see n e ce s s ary i n d i vi d u al S ys te m i n ch co n ve rt e d s ys t e m s ; f ro m is in “―” symbol is fo r th e th e re ve n d o r to is or is th e be ap p l i ca b l e aware n ot e n g i n e e ri n g i n n o vati ve or th at i n te n d e d si ze, f u rth e r to xvi or i n h i bi t s o l u ti o n s d e ve l o p i n g i d e n ti f y an y vari at i o n s val u e , from fo r a d i f f e ri n g ve n d o r th e do es re q u i re m e n ts f ro m i n d i vi d u al te ch n o l o g y. th i s or d i m en si o n W h e re s p e ci f i cati o n o f f e ri n g , n ot can or an d al t e rn at i ve p ro vi d e be th e a p p l i cat i o n . an ap p l y. Th i s is n ee d ed p u rch as e r can be o ff e re d , d e tai l s . it S p e ci fi cati o n 1 fo r We l l h e ad an d Tre e Eq u i pm en t S cope Th i s s p e ci f i cati o n i d e n ti f i e s re q u i re m e n ts f u n cti o n al i n te rch an g e ab i l i t y, s h i p m e n t, an d p u rch as i n g d esi g n , of an d g i ve s m ate ri al s , we l l h e ad an d re co m m e n d ati o n s te s t i n g , tre e i n s p e cti o n , e q u i pm e n t fo r fo r th e p e rf o rm an ce , we l d i n g , u se in m arki n g , th e d i m e n s i o n al h an d l i n g , p e tro l e u m an d an d s to ri n g , n a tu ra l g as i n d u s tri e s . Th i s of s p e ci f i cati o n we l l h e ad i n s tal l a ti o n th e s co p e Th i s Th i s an d an d of d o es tre e s e rvi ce th i s is s p e ci f i cati o n an d ad d i ti o n al app l y to (e. g . fi e l d u se e x ce p t ru n n i n g or fo r to ol s , fi e l d we l d te s t te s ti n g . re p ai r to o l s , in was h Th i s s p e ci f i cati o n c o n j u n cti o n to o l s , we ar wi t h al s o d oes n ot app l y m an u factu ri n g . bu s h i n g s , an d to To ol s l u bri cato rs ) re pa i r u sed are fo r o u ts i d e s tan d ard . s p e ci f i cati o n PSL 3, n ot e q u i pm e n t PSL ap p l i ca b l e to e s tab l i s h e s 4. A th e re q u i re m e n ts s u p p l e m e n tal re q u i re m e n ts of e q u i pm e n t g as i d e n ti fi e d fo r d e s i g n ati o n te s ti n g . Th e fo u r of 4. 1 p ro d u ct PSL PSL in 3G an d S e cti o n s p e ci f i cati o n ap p l i e s d e s i g n ati o n s to PSL d efi n e 3 1 4. l e ve l s ( P S Ls ) : p ro d u cts d i f f e re n t th at l e ve l s PSL h ave of 1 , P SL s ati s fi e d te ch n i ca l 2, th e q u al i t y re q u i re m e n ts . If p ro d u ct is su ppl i e d re q u i re m e n ts S u b j e ct th e m atte r i m p act 2 Th e of of An n e x of b e ari n g An n e x e s ch an g e s th e M AP I o n o g ram an d m an u factu re d at a faci l i ty l i ce n s e d by AP I , th e A a p pl y. on B, C, u s e rs D, of E, th i s F, G, H, I, J, K, L, an d M h as be e n arra n g e d in a wa y th at m i n i m i ze s d o cu m e n t. N orm ati ve Refere n ces f o l l o wi n g re fe re n ce s , d o cu m e n t b e co m e re vi s i o n re f e re n ce d onl y th e ( i n cl u d i n g m an d ato ry ( wh e re no d o cu m e n ts e d i ti o n an y u pon ci te d a m e n d m e n ts ) th e e ff e cti ve e f fe cti ve d ate is Pipe, and Drill Stem Elements AP I R e co m m e n d e d AP I S p e ci f i cati o n 5B, AP I S p e ci f i cati o n 5C T, AP I S tan d ard 6 AC R A, AP I S t an d ard 6 AV 1 , AP I S t an d ard 6 X, are P racti c e 5 A3 , i n d i s p e n s ab l e ap p l i e s . For app l i e s , d at e u n d at e d e xce p t s p e ci fi e d fo r th at by th e a p p l i cati o n re f e re n ce s , n ew th e th e e d i ti o n s pu bl i sh er or of l a te s t m ay 1 2 th i s d o cu m e n t. ed i ti o n be u sed m o n th s of on f ro m th e Fo r i ss u e th e d at e d re f e re n ce d an d d ate s h al l of th e s p e ci f i e d ) . Recommended Practice on Thread Compounds for Casing, Tubing, Line Threading, Gauging, and Inspection of Casing, Tubing, and Line Pipe Threads Casing and Tubing Age-hardened Nickel-based Alloys for Oil and Gas Drilling and Production Equipment Validation of Safety and Shutdown Valves for Sandy Service Design Calculations for Pressure-containing Equipment Design, Installation, and Maintenance of Electrical Systems for Fixed and Floating Offshore Petroleum Facilities for Unclassified and Class 1, Division 1 and Division 2 Locations AP I R e co m m e n d e d AP I S p e ci f i cati o n P racti c e 1 6 A, 1 4F, Specification for Drill-through Equipment 1 2 AP I Equipment AP I S p e ci f i cati o n S P E C I FI C ATI O N 6 A Design and Operation of Subsea Production Systems—Subsea Wellhead and Tree 1 7D , Carbon Steel, Alloy Steel, Stainless Steel, and Nickel Base Alloy Castings for Use in the Petroleum and Natural Gas Industry AP I S p e ci f i cati o n 2 0 A, AP I S p e ci f i cati o n 20E , AP I S p e ci f i cati o n 20F, 1 AS M E B1 . 1 AS M E B1 . 2 , , Alloy and Carbon Steel Bolting for Use in the Petroleum and Natural Gas Industries Corrosion-resistant Bolting for Use in the Petroleum and Natural Gas Industries Unified Inch Screw Threads (UN and UNR Thread Form) Gages and Gaging for Unified Inch Screw Threads Screw Thread Gaging Systems for Acceptability: Inch and Metric Screw Threads (UN, UNR, UNJ, M, and MJ) AS M E B1 . 3 , AS M E B1 . 5, AS M E B1 . 8, AS M E B1 . 2 0. 1 , Acme Screw Threads Stub Acme Screw Threads Pipe Threads, General Purpose (Inch) Boiler and Pressure Vessel Code, Section V, Nondestructive Examination AS M E Boiler and Pressure Vessel Code, Section VIII, Division 1, Rules for Construction of Pressure Vessels AS M E Boiler and Pressure Vessel Code Alternative Rules AS M E : 20 04 wi th 2005 an d 2006 ad d e n d a , Section VIII, Division 2, Boiler and Pressure Vessel Code, Section IX, Qualification Standard for Welding, Brazing, and Fusing Procedures; Welders; Brazers; and Welding, Brazing, and Fusing Operators AS M E 2 AS N T S N T - TC - 1 A , Personnel Qualification and Certification in Nondestructive Testing Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High Temperature or High Pressure Service and Other Special Purpose Applications 3 AS T M A1 9 3 /A1 9 3 M , Standard Specification for Carbon Steel, Alloy Steel, and Stainless Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for LowTemperature Service Standard Test Methods and Definitions for Mechanical Testing of Steel Products Standard Practice for Ultrasonic Examination of Steel Forgings Standard Specification for High-Temperature Bolting Materials, with Expansion Coefficients Comparable to Austenitic Stainless Steels AS T M A1 9 4 /A1 9 4 M , AS T M A3 2 0 /A3 2 0 M , AS T M A3 7 0 , AS T M A3 8 8 /A3 8 8 M , AS T M A4 5 3 /A4 5 3 M , 1 Am e ri can S o ci e ty o f M e ch an i cal E n g i n e e rs , Two P ark Ave n u e , N e w Yo rk, N e w Yo rk 1 0 0 1 6 , www. as m e . o rg . 2 Am e ri can S o ci e ty fo r N o n d e s tru cti ve Te s ti n g , 1 71 1 Arl i n g ate Lan e , C o l u m bu s , Oh i o 43 2 2 8, www. as n t. o rg . 3 AS TM I n te rn ati o n al , 1 00 B arr H arb o r D ri ve , W e s t C o n s h o h o cke n , P e n n s yl van i a, 1 9428, www. as tm . o rg . S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 3 Standard Practice for Castings, Carbon, Low-Alloy, and Martensitic Stainless Steel, Ultrasonic Examination Thereof Standard Test Methods for Rubber Property—Compression Set Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers—Tension Standard Test Method for Rubber Property—Effect of Liquids Standard Test Methods for Rubber O-Rings Standard Test Method for Rubber Property—International Hardness Standard Practice for Rubber and Rubber Latices—Nomenclature Standard Test Method for Rubber Property—Durometer Hardness Standard Test Method for Brinell Hardness of Metallic Materials Standard Test Methods for Rockwell Hardness of Metallic Materials Standard Test Method for Rockwell and Brinell Hardness of Metallic Materials by Portable Hardness Testers Standard Test Methods for Vickers Hardness and Knoop Hardness of Metallic Materials Standard Hardness Conversion Tables for Metals Relationship Among Brinell Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness, Scleroscope Hardness, and Leeb Hardness Standard Practice for Liquid Penetrant Examination for General Industry Standard Reference Radiographs for Heavy-Walled (2 to 41/2 in. (50.8 to 114 mm)) Steel Castings Standard Reference Radiographs for Heavy-Walled (41/2 to 12 in. (114 to 305 mm)) Steel Castings Standard Practice for Fabrication and Control of Metal, Other than Aluminum, Reference Blocks Used in Ultrasonic Testing Standard Reference Radiographs for Steel Castings up to 2 in. (50.8 mm) in Thickness Standard Guide for Magnetic Particle Testing AS TM A6 0 9 /A6 0 9 M , AS TM D 3 95, AS TM D 41 2, AS TM D 4 71 , AS TM D 1 41 4, AS TM D 1 41 5, AS TM D 1 41 8, AS TM D 2 2 40 , AS TM E1 0, AS TM E 1 8, AS TM E1 1 0, AS TM E 92, AS TM E 1 40 , AS TM E 1 6 5 /E 1 6 5 M , AS TM E 1 86, AS TM E280, AS T M E 428, AS T M E 446, AS T M E 709, Metallic materials—Charpy pendulum impact test—Part 1: Test method Quality requirements for fusion welding of metallic materials Industrial valves—Pressure testing of metallic valves Metallic materials—Brinell hardness test 4 I SO 1 48-1 I SO 3834 I SO 52 0 8, I SO 6506 , ( al l p arts ) , ( al l p arts ) , 4 I n te rn ati o n al O rg an i z ati o n www. i s o . o rg . fo r S tan d ard i z ati o n , Ch em i n de B l an d o n n e t 8, CP 401 , 1 21 4 Ve rn i e r, G e n e va, S wi tz e rl an d , 4 AP I S P E C I FI C ATI O N 6 A Metallic materials—Vickers hardness test Metallic materials—Rockwell hardness test Metallic materials—Tensile testing—Part 1: Method of test at room temperature Qualification testing of welders—Fusion welding I SO 6507 ( al l p arts ) , I SO 6508 ( al l p arts ) , I SO 6892-1 , I SO 9606 I SO 971 2, ( al l p arts ) , Non-destructive testing—Qualification and certification of NDT personnel Welding personnel—Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials I SO 1 4732, Specification and qualification of welding procedures for metallic materials—Welding procedure specification I SO 1 56 0 9 ( al l p arts ) , Specification and qualification of welding procedures for metallic materials—Welding procedure test—Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys I SO 1 56 1 4- 1 , Specification and qualification of welding procedures for metallic materials—Welding procedure test—Part 7: Overlay welding I SO 1 56 1 4- 7, I SO 1 8265, Metallic materials—Conversion of hardness values Sampling procedures for inspection by attributes—Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection I SO 2859-1 : 1 999, Petroleum and natural gas industries—Materials for use in H2S-containing environments in oil and gas production 5 N AC E M R 0 1 7 5 /I S O Heat Treatment of Steel Raw Materials 6 S AE AM S - H - 6 8 7 5 S AE AS 5 6 8 A, S AE AM S 2 7 5 0 , 3 , 1 51 56 , Aerospace Size Standard for O-Rings Pyrometry Term s , D efi n i ti on s , Abbrevi ated Te rm s , an d S ym bol s 3. 1 Term s an d D efi n i ti on s F o r th e p u rp o s e s of th i s d o cu m e n t, th e fo l l o wi n g t e rm s an d d e fi n i ti o n s ap p l y. 3.1 .1 accessible wetted surface W ette d N O TE s u rf ace Th i s f o r p u rp o s e s e xcl u d e s te s t of p o rts , n o n d e s tru cti ve co n tro l line po rts , e x am i n ati o n l o ckd o wn (N D E) th at s cre w h o l e s , an d can be vi e we d o th e r pe n e trati o n s 3.1 .2 actuator M e ch an i s m f o r th e re m o te o r au to m ati c o p e rat i o n of a va l ve o r ch o ke . 5 N AC E I n te rn ati o n al , 1 583 5 P ark Te n P l ace , H o u sto n , Te xas 7 70 8 4 , www. n ace . o rg . 6 S AE I n te rn ati o n al , 400 C o m m o n we al th D ri ve , W arre n d al e , P e n n s yl van i a b y d i re ct 1 5 0 96, www. s ae . o rg . line o f th e s e of typ e s . si g h t. S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 5 3.1 .3 annular packoff M e ch an i s m th at h an g e r th e an d s e al s o ff i n si d e an n u l ar d i am e te r p re s s u re of th e b e twe e n h ead or th e s poo l o u ts i d e th ro u g h d i am e te r wh i ch th e of a s u s pen d e d tu b u l ar m em be r t u bu l ar p as s e s m em ber or or h an g e r is su spen d e d . 3.1 .4 back-pressure valve U n i d i re cti o n a l p re ve n ts we l l or b i d i re cti o n al fl u i d s f ro m ch e ck fl o wi n g ou t val ve of th e th at is i n s tal l e d th ro u g h th e tre e , i n to th e tu b i n g h an g e r, an d we l l . 3.1 .5 ball valve Val ve wi th a s p h e ri cal cl o s u re m em b e r th at ro tat e s on an ax i s p e rp e n d i cu l ar to th e d i re ct i o n of fl o w . 3.1 .6 blind flange F l an g e o ff wi th no a fl an g e d N O TE th ro u g h - b o re , o r s tu d d e d A bl i n d fl an g e en d wi th a wh i ch m ay o r o u tl e t te s t an d or m ay n ot i n cl u d e a te s t an d g au g e co n n e cto r p o rt , u sed to cl ose co n n e cto r. g au g e co n n e cto r po rt is s o m e ti m e s cal l e d a te s t fl an g e . 3.1 .7 boarding shutdown valve BSDV Au to m ati c cl o s e s on N O TE val ve l oss W h e re as s e m b l y of i n s ta l l e d b e t we e n an u n d e rwate r p ro d u c t i o n s ys te m an d a s u rf ace faci l i t y th at p o we r s u p pl y. u sed in th i s s p e ci fi cati o n , th e te rm is u n d e rs to o d to i n cl u d e a BSDV val ve an d BSDV actu ato r. 3.1 .8 body An y p o rt i o n e xpos e d to of we l l h e ad an d co n tai n an d we l l tre e b o re e q u i pm e n t p re s s u re th at an d i n cl u d e s on e or m o re en d co n n e cto rs an d is d esi g n ed to be fl u i d . 3.1 .9 bonnet P re s s u re - co n ta i n i n g c l o s u re fo r a b o d y, o th e r th an an en d o r o u tl e t c o n n e cto r . 3.1 .1 0 bottom casing packoff M ech an i sm h an g er an d th at s eal s off an n u l ar press u re th e i n s i d e d i am eter of th e spoo l betwe en th e or tu bi n g -h ead o u ts i d e d i am eter ad apter pl aced of a su s pen d e d tu bu l ar o ver th e s u s pen d e d m em ber or tu bu l ar or h an g er. 3.1 .1 1 bullplug P re s s u re - co n ta i n i n g co u n te rb o re a n d /o r c l o s u re te s t an d fo r a g au g e f em al e - th re a d e d co n n e ct o r en d or o u tl et co n n e cto r th at m ay h a ve an i n te rn a l p o rt. 3.1 .1 2 casing-head housing E q u i pm en t attach ed to th e u pperm ost e n d of th e s u rface cas i n g th at s erves to s u spe n d an d se al a cas i n g stri n g . 3.1 .1 3 casing-head spool E q u i pm e n t attach e d to a n o th e r cas i n g h e ad t h at s e rve s to s u spe n d an d s e al a s e co n d ary c as i n g s tri n g . 6 AP I S P E C I FI C ATI O N 6 A 3.1 .1 4 casting (noun) O b j e ct N O TE at o r n e ar f i n i s h e d P arts m ad e by s h ap e o b t ai n e d h o t i s o s tati c p re s si n g b y s o l i d i f i cati o n are not of co n s i d e re d a fl u i d to be a s u b s tan ce in a m ol d . cas ti n g . 3.1 .1 5 certificate of conformance D o cu m e n t co n tai n i n g re q u i re m e n ts of th i s th e s tate m e n t by th e m an u factu re r ce rti f yi n g th at th e e q u i pm e n t m e e ts th e s p e c i f i cati o n . 3.1 .1 6 check valve Val ve th at o pp o s i te p e rm i ts fl u i d to fl o w i n on e d i re cti o n an d i n cl u d e s a m e ch an i s m to au t o m ati cal l y p re ve n t fl o w i n th e d i re ct i o n . 3.1 .1 7 choke E q u i pm e n t u sed to re s tri ct an d co n tro l th e f l o w rate an d pre s s u re of fl u i d s . 3.1 .1 8 choke bean flow bean R e p l ace ab l e o ri f i ce p art u s ed in p o s i ti ve ch o ke s to co n tro l f l o w rate . 3.1 .1 9 choke trim P re s s u re - co n tro l l i n g ch o ke p art, i n cl u d i n g ch o ke be an s , u sed to co n tro l o r re g u l ate th e fl o w o f fl u i d s . 3.1 .20 clamp hub P ro tru d i n g ri m wi th an e x te rn al an g l e d sh o u l d er an d a s e al i n g m e ch an i s m u sed to j oi n p re s s u re - co n t ai n i n g e q u i p m e n t. 3.1 .21 closure bolting T h re ad e d f as te n e r E XAM P LE S tu d s , u sed n u ts , to as s em b l e bo l ts , an d we l l b o re p re s s u re - co n tai n i n g p arts or j oi n en d o r o u tl e t co n n e cto rs . caps cre ws . 3.1 .22 corrosion-resistant alloy CRA N o n f e rro u s - b as e d co bal t , N O TE ch ro m i u m , Th i s al l o y i n an d d e fi n i ti o n is wh i ch an y m o l yb d e n u m d i ffe re n t fro m on e or th e e xce e d s th at in 50 N AC E su m % of th e m as s s p e ci f i e d am o u n t of th e e l e m e n ts ti tan i u m , n i ckel , frac ti o n . M R 0 1 7 5 /I S O 1 51 5 6 . 3.1 .23 corrosion-resistant ring groove Ri n g g ro o ve l i n ed wi th a C R A to re s i s t m e tal - l o s s co rro s i o n . 3.1 .24 critical dimensions T o l e ran ce d e q u i p m e n t. d i m en si on s of f e atu re s d e te rm i n e d by th e m an u f actu re r to be e s s e n ti a l to th e f u n cti o n of th e S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 7 3.1 .25 cross P re s s u re - co n ta i n i n g p art wi th a m inim um o f fo u r e n d c o n n e ct o rs . 3.1 .26 crossover connector P ro d u ct wi th a re s tri cte d - a re a s e al i n g m e an s an d wi t h a to p co n n e ct o r p re s s u re rati n g c ro s s o ve r s poo l s, abo ve th at of th e l o we r co n n e ct o r. N O TE an d Typ e s of cro s s o ve r cro ss o ve r tu b i n g - h e ad co n n e cto rs m ay i n cl u d e cro s s o ve r s poo l s , m u l ti s tag e cro ss o ve r ad ap te rs , ad ap te rs . 3.1 .27 date of manufacture Date of manufacturer’ s f i n al acce ptan ce of fi n i s h ed e q u i pm e n t . 3.1 .28 end connector outlet connector An y i n te g ra l fl o w o f f e atu re re tai n e d of fl u i d N O TE 1 En d o u tl e t, an d s tu d d e d an d N O TE 2 A bo n n et a bod y b e t we e n o u tl e t u sed th e as a j oi n ed c o n n e cto rs o r th ro u g h - b o l te d m e an s to e q u i p m e n t, i n cl u d e , bu t are j oi n to g e t h e r and p ro vi d e s n ot l i m i te d to , e q u i pm e n t a s e al i n te rn al th at at t h e or co n tai n s p re s s u re , p e rm i ts j o i n t. e xte rn al th re ad , c l am p h u b, s tu d d e d fl an g e . co n n e cto r o r a we l d p re p arati o n is n o t an en d co n n e cto r. 3.1 .29 equipment An y p ro d u ct i n cl u d e d in th e s co pe of th i s s p e ci f i cati o n . 3.1 .30 equivalent round ER S tan d ard fo r co m p ari n g ch aracte ri s ti cs wh e n va ri o u s s h ap e d h e at - tre ati n g s e cti o n s l o w- a l l o y an d to ro u n d m arte n s i ti c b ars , in d e te rm i n i n g co rro s i o n - re s i s t an t th e re s p o n s e to h ard e n i n g s te e l . 3.1 .31 exposed bolting B o l ti n g th at p ro te cto rs , can be e xp o s e d o r o th e rwi s e d i re ctl y denied to d i re ct a sou r e n vi ro n m e n t atm o s p h e ri c or th at is b u ri e d , i n s u l ate d , e q u i ppe d wi t h f l an g e e x p o s u re . 3.1 .32 fitting T yp e of p re s s u re m o n i to ri n g , N O TE b o u n d ary o r te s t i n g A fi tti n g is n ot p e n e trati o n th at is u sed fo r th e p u rp o s e of l u b ri cati o n , m ai n te n an c e , ve n ti n g , an o th e r p art. an end co n n e cto r. 3.1 .33 flange P ro tru d i n g e q u i p m e n t, ri m wi th wi t h h o l es to d i m en si on s acce pt b o l ts s p e ci f i e d in an d th i s h avi n g 3.1 .34 forging (noun) Sh aped m e tal p art fo rm e d b y th e fo rg i n g a s e al i n g s p e ci f i cat i o n . m e th o d . m e ch an i s m u sed to j oin p re s s u re - co n ta i n i n g 8 AP I S P E C I FI C ATI O N 6 A 3.1 .35 full overlay R e f e rri n g are we l d to a we l d i n g o ve rl a i d or p ro c e d u re , we l d cl ad we l d i n g wi th o p e rati o n s , or a co rro s i o n - re s i s tan t e q u i pm e n t wh e re al l re tai n e d f l u i d - we tte d s u rf ace s al l o y. 3.1 .36 full-bore valve Val ve wh o s e cl o s u re m e ch an i s m h as a b o re d i m en si on th e s am e as o r l arg e r th a n th e val ve bod y . 3.1 .37 fusion face S u rf ace of th e b as e m e tal t h at wi l l be m e l te d d u ri n g we l d i n g . 3.1 .38 gate valve Val ve as s e m b l y wi th a cl o s u re m e ch an i s m o pe rati n g wi th i n th e b o d y, 90° to th e co n d u i t, to af f e ct a cl o s u re . 3.1 .39 hanger mandrel P o rti o n th e of u p pe r a cas i n g en d of or tu b i n g h an g e r th a t is attach e d by a th re ad e d co n n e cto r to th e tu b u l ar s tri n g an d f o rm s th at t u b u l a r s tri n g . 3.1 .40 hanger (mandrel-type) M e ch an i s m f em al e u sed th re a d to s u pp o rt attach e d to a th e cas i n g or tu bi n g s tri n g in a cas i n g or tu b i n g h e ad by m e an s of a m al e or cas i n g . 3.1 .41 hanger (slip-type) M e ch an i s m u sed to s u p p o rt a cas i n g s tri n g in a cas i n g h ead b y g ri p p i n g th e pi pe wi th we d g e - t yp e m e m b e rs . 3.1 .42 heat heat lot M ate ri al o ri g i n ati n g re m e l te d f ro m a f i n al m e l t, or fo r re m e l te d al l o ys , th e ra w m ate ri al o ri g i n at i n g f ro m a si n g l e i n g o t. 3.1 .43 heat-treat lot, batch furnace M ate ri al p l ace d i n cl u d i n g th e on s am e l o ad i n g or q u e n ch i n g carr yi n g d e vi ce s an d m o ve d th ro u g h a h e at - tre at c yc l e in th e s am e f u rn ace , p ract i ce . 3.1 .44 heat-treat lot, continuous furnace G ro u p of tre atm e n t p i e ce s of pro ce s s m ate ri al u si n g th e wi th s am e th e s am e pro ce s s n o m i n al s i ze t h at is m o ve d s e q u e n ti al l y th ro u g h th e h e at - p aram e te rs . 3.1 .45 heat-treatment heat-treat S p e ci f i e d , p h ys i cal ti m e d s e q u e n ce o r m e ch an i cal of co n tro l l e d h e at i n g an d co o l i n g of m ate ri al s fo r th e p u rp o s e of ch an g i n g p ro p e rti e s . 3.1 .46 heat-affected zone HAZ P o rti o n bee n of th e al te re d b as e b y th e m e tal h e at th at of h as we l d i n g n ot be e n m e l te d , o r cu tt i n g . bu t wh o s e m e ch an i cal p ro p e rti e s or m i cro s tru ctu re h as S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 9 3.1 .47 heat-sensitive lock-open device D e vi ce u n ti l i n s ta l l e d e xp o se d on to a s u rf ace s u ff i ci e n t s af e ty h e at to val ve cau s e ( S S V) th e actu ato r d e vi ce to to re l e as e m ai n tai n an d th e SSV al l o w t h e SSV val ve in val ve to a fu l l - o p e n pos i ti o n cl o s e . 3.1 .48 hot isostatic pressing S p e ci al f o rm i n g N O TE Th i s s u b j e cti n g p ro ce s s p ro ce s s th e u sed take s co n tai n e r to to p l ac e high co m p act wi th i n a an d fl e xi b l e , te m p e r atu re an d m e tal l u rg i cal l y b o n d m e tal m e tal co n tai n e r wh o s e p re s s u re in an p o wd e r . co n te n ts au to cl ave . are I t p ro d u ce s fo rm e d a i n to th e fu l l y wro u g h t d e s i re d sh ap e by s tru ctu re . 3.1 .49 hydrostatic test An y p re s s u re test pe rf o rm ed wi t h a l i q u i d - s tate te s t fl u i d . 3.1 .50 instrument flange S p ace r f l an g e d i am e te r to wi th th e a th ro u g h - b o re an d on e or m o re te s t an d g au g e co n n e cto r p o rts f rom th e o u ts i d e t h ro u g h - b o re . 3.1 .51 job-lot traceability Ab i l i t y to trace p arts as o ri g i n ati n g f ro m a j ob l ot th a t i d e n ti f i e s th e i n cl u d e d h e at( s ) . 3.1 .52 linear indication S u rf ace N DE i n d i cati o n wh o s e l e n g th is e q u al to o r g re ate r t h an th re e ti m e s i ts wi d th . 3.1 .53 lock screw tie-down screw T h re ad e d h an g e rs pi n e xte n d i n g o r e n e rg i z e th ro u g h th e wal l of a cas i n g - h e a d or tu bi n g - h e ad co n n e cto r u sed to l o ck d o wn s e al s . 3.1 .54 loose connector loose flange C o n n e cto r, as - m an u factu re d , th at is n ot i n te n d e d to be m ad e i n te g ra l wi t h e q u i pm e n t co n f o rm i n g to th i s s p e ci f i cati o n . E XAM P LE Typ e s of l o os e co n n e cto rs are bl i n d , th re ad e d , we l d - n e ck, fl an g e d , s tu d d e d , o r o th e r e n d co n n e cto rs . 3.1 .55 manufacturer O rg an i z at i o n th at p ro d u ce s e q u i pm e n t th at m e e ts th e re q u i re m e n ts of th i s s p e ci f i cati o n . 3.1 .56 multistage crossover spool F l an g e d or o th e r capab i l i t y to co n n e cte d su spen d an d e q u i pm e n t s e al aro u n d wi th m o re m u l ti p l e th a n on e i n n e r s t ri n g s re s tri cte d - are a of cas i n g s e al i n g o r tu b i n g at m e an s s e ve ra l to p ro vi d e s u i tab l e s tag e s . 3.1 .57 objective evidence D o cu m e n te d p e rf o rm an ce fi e l d e x p e ri e n ce , ch aracte ri s ti c s , as te s t d at a, p u b l i cati o n s , app l i ca b l e . f i n i te el em en t an a l ys i s , or cal cu l ati o n s th at co n f i rm 1 0 AP I S P E C I FI C ATI O N 6 A 3.1 .58 other end connector OEC En d o r o u tl e t co n n e cto r o f a d esi g n n ot f u l l y s p e ci f i e d in th i s o r o th e r re fe re n ce AP I s p e ci f i cati o n . 3.1 .59 part I n d i vi d u al pi ece E XAM P LE N O TE u sed B o d y, in th e b o n n e t, A p art m ay al s o as s e m b l y o f g ate , be s tu d , a p i e ce si n g l e h an d wh e e l , not i n fi n i s h e d e q u i pm e n t e tc . , are u n i ts . p arts of a val ve . fo rm . 3.1 .60 partial overlay R e f e rri n g we tte d to a we l d i n g s u rf ace s are p ro ce d u re , we l d o ve rl ai d we l d i n g or we l d o p e rati o n s c l ad wi t h or e q u i pm e n t wh e re a c o rro s i o n - re s i s ta n t som e, bu t n ot al l , re t ai n e d fl u i d - a l l o y. 3.1 .61 plug valve Val ve assem bl y wi th a cl osu re m ech an ism E XAM P LE Pl u g s m ay be s trai g h t m ou n ted across th e con du i t so th at, wh en rotated 90°, i t effects a closure. o r tap e re d . 3.1 .62 post-weld heat-treatment An y h e at- tre atm e n t s u bs e q u e n t to we l d i n g fo r th e p u rp o s e of s tre s s re l i e f . 3.1 .63 pressure boundary penetration D e vi ce th at p e n e trate s d i re ctl y i n t o or co m m u n i cate s wi th th e we l l b o re . 3.1 .64 pressure-containing part P art wh o s e E XAM P LE b o u n d ary, fai l u re to B o d i es , are f u n cti o n b o n n e ts , as i n te n d e d o n e - p i e ce p re s s u re - co n tai n i n g re s u l ts s te m s , an d in a th at re l e as e seg m en t of of re tai n e d m u l ti p i e c e fl u i d to s te m s th e th at atm o s p h e re . p as s e s th ro u g h th e p re s s u re p arts . 3.1 .65 pressure-containing weld C l o s u re we l d th at is p art of th e p re s s u re e n ve l o p e of th e part an d m o ve m e n t of p re s s u ri ze d co n tri b u te s to th e re te n ti o n 3.1 .66 pressure-controlling part P art i n te n d e d E XAM P LE to co n tro l Val ve b o re o r re g u l ate s e al i n g th e m e ch an i s m s , ch o ke tri m , an d fl u i d s . h an g e rs . 3.1 .67 pressure integrity S tru ctu ra l an d l e ak- re s i s tan t capab i l i t y o f a p ro d u ct to c o n tai n ap p l i e d p re s s u re . 3.1 .68 primary equipment P i e ce s of e q u i pm e n t th at c an n o t n o rm al l y b e i s o l ate d fro m we l l fl u i d or we l l p re s s u re . of p re s s u re . S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 1 1 3.1 .69 prolongation E x te n s i o n wo rki n g , of a co l d p i e ce of wo rki n g , raw m ate ri al or an e x te n s i o n of a p ro d u ct i o n p art m ad e i n te g ral l y d u ri n g f o rg i n g , hot o r c as ti n g . 3.1 .70 proration bean T yp e of N O TE p e ri o d p o s i t i ve ch o ke P ro rati o n by a is a be an s yste m of of fi xe d l e n g th al l o cati n g th e u sed to am o u n t re g u l ate of oil or th e g as fl o w o f a we l l fl u i d or fro m fi e l d is a we l l . al l o we d to pro d u ce wi th i n a g i ve n re g u l ato ry ag e n cy. 3.1 .71 purchaser O rg an i z ati o n th at b u ys eq u i pm en t from th e m an u factu re r . 3.1 .72 rated working pressure M ax i m u m i n te rn a l p re s s u re th at th e e q u i pm e n t is s p e c i fi e d to co n ta i n an d /o r c o n tro l wh e n in o p e rati o n . 3.1 .73 reduced-opening valve Val ve th e wi t h an m inim um o pe n i n g b o re as t h ro u g h th e s p e ci f i e d in val ve b o re s e al i n g m e ch an i s m , wh e re th at open i n g is s m al l e r in are a th a n 1 4. 1 1 . 3.1 .74 relevant indication 1 S u rf ace N O TE N DE An i n d i cati o n i n d i c ati o n wi t h m aj o r d i m e n s i o n s n o t as s o ci ate d wi th g re ate r a s u rface ru p tu re th an is n ot 1 .6 mm / ( 1 6 co n s i d e re d to in. ). be a re l e van t i n d i cati o n . 3.1 .75 repair weld Wel d i n g u sed to re s to re a p art to d esi g n re q u i re m e n ts o r to i m p ro ve ap p e ara n ce . 3.1 .76 restricted-area sealing means P acko ff o r o th e r d e vi ce N O TE Th i s al s o be d e vi ce a s e al u se d s e rve s th at e n cl o s e s to to i s o l ate limit an are a at p re s s u re - i n d u ce d a p re s s u re - co n tai n m e n t h i g h e r p re s s u re l o ad s on fro m c o n n e cto rs are a s m al l e r th an th e on e or at are as ad j ace n t l o we r p re s s u re . of ri n g a l o we r - pre s su re rati n g . It m ay g as ke t o r co n n e cto r s e al . 3.1 .77 retained fluid Actu a l fl u i d p ro d u ce d by a we l l o r i n j e cte d i n to a we l l . 3.1 .78 rounded indication S u rf ace N DE i n d i cati o n th a t is ci rcu l ar o r e l l i p t i cal , h a vi n g a l e n g th l ess th an 3 ti m e s i ts wi d th . 3.1 .79 safety valve S u rf ace s af e ty th i s va l ve d efi n e d in N O TE A s afe ty val ve ( S S V) or u n d e rwat e r s af e t y val ve ( U S V) or b o ard i n g s h u t d o wn val ve ( B S D V) , s p e ci f i cati o n . is an y o n e of th e val ve s of 3. 1 . 87 ass e m b l e d wi th th e c o rre s p o n d i n g actu ato r o f 3. 1 . 86. as 1 2 AP I S P E C I FI C ATI O N 6 A 3.1 .80 safety valve actuator An y o n e of th e actu ato rs of 3 . 1 . 8 6. 3.1 .81 sandy service Ap p l i cati o n wh e re th e re t ai n e d fl u i d co u l d co n t ai n p art i cu l ate s s u ch as s an d . 3.1 .82 secondary equipment P i e ce of e q u i pm e n t th a t ca n n o rm al l y b e i s o l ate d fro m th e we l l fl u i d or we l l p re s s u re . 3.1 .83 serialization As s i g n m e n t of a unique co d e to an i n d i vi d u al p art an d /o r p i e ce of eq u i pm en t to m ai n tai n re co rd s . 3.1 .84 shell test H yd ro s ta ti c te s t re q u i re d b y th i s s p e c i fi cati o n th at e x ce e d s th e rate d wo rki n g p re s s u re . 3.1 .85 slip bowl P i e ce of e q u i pm e n t b e twe e n th e we d g e t yp e m e m b e rs an d cas i n g - h e ad b o wl . 3.1 .86 SSV actuator USV actuator BSDV actuator D e vi ce p o we r t h at is cau s e s l ost th e S S V/U S V/B S D V to open wh e n p o we r is s u ppl i e d an d to cl o s e au t o m ati cal l y wh e n o r re l e as e d . 3.1 .87 SSV valve USV valve BSDV valve P o rti o n of th e S S V/U S V/B S D V th at co n tai n s th e we l l s tre am an d s h u ts o ff f l o w wh e n cl o s e d . 3.1 .88 stainless steel S te e l co n tai n i n g N O TE m o re th an O th e r e l e m e n ts 1 1 m ay b e % m as s ad d e d to fracti o n s e cu re ch ro m i u m s p e ci al to re n d e r th e s te e l co rro s i o n - re s i s ta n t. p ro pe rti e s . 3.1 .89 studded connector En d or o u tl et co n n ector i n wh i ch th read - an ch ored stu d s screwed i n to tapped h ol es repl ace th e h ol es for bol t stu ds. 3.1 .90 substantive change C h an g e i d e n ti fi e d b y th e m an u factu re r th at af f e cts th e p e rf o rm an ce of th e p ro d u ct in th e i n te n d e d 3.1 .91 surface safety valve SSV Au to m ati c N O TE we l l h e a d W h e re u sed val ve in th i s a s s e m b l y th at cl o s e s sp e ci fi cati o n , th e te rm is u po n l oss u n d e rs to o d of to p o we r s u pp l y. i n cl u d e an SSV val ve an d S S V actu ato r. s e rvi ce . S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 1 3 3.1 .92 supply pressure rating M ax i m u m h yd rau l i c or p n e u m ati c p re s s u re u sed to o p e rate an actu ato r. 3.1 .93 swab valve crown valve U p pe rm o s t val ve on th e ve rti cal b o re of th e tre e ab o ve th e fl o wl i n e o u tl e t . 3.1 .94 tee P re s s u re - co n ta i n i n g of th e te e , N O TE an d Te e s on e p art wi th o pe n i n g m ay b e th re e is e q u i p pe d at en d 90° wi th to co n n e cto rs ; th e th re ad s , line of fl an g e s , t wo th e o pe n i n g s o p pos i te on e a n o th e r fo rm th e ru n p o rti o n ru n . s tu d s , o r o th e r e n d co n n e cto rs . 3.1 .95 test agency I n d e pe n d e n t p art y S S V/U S V/B S D V th at p ro vi d e s val ve - val i d ati o n a te s t t e s ti n g f aci l i t y an d re q u i re m e n ts ad m i n i s te rs of AP I a te s ti n g p ro g ram th at m e e ts th e 6 AV1 . 3.1 .96 test and gauge connector port P o rt in we l l h e ad an d tre e e q u i pm e n t f o r attach m e n t of a f i tti n g (see 3 . 1 . 3 2) . 3.1 .97 threaded flange F l an g e h avi n g th re ad e d a s e al i n g fa ce on on e si d e an d a f e m al e th re ad on th e o th e r fo r j oi n i n g f l an g e d co n n e cto rs to co n n e cto rs . 3.1 .98 top connector tree cap U p p e rm o s t p art of a tre e th at a l l o ws acce s s to th e ve rti cal b o re s of th e tre e . 3.1 .99 tree As s e m b l y attach e d N O TE of to e q u i p m e n t, th e Th i s is i n cl u d i n g tu b i n g - h e a d u p p e rm o s t co n n e cto r o f s o m e ti m e s re fe rre d to as a th e ad a p te rs , tu b i n g “ch ri s tm as h e ad , tre e . va l ve s , u sed to te e s , cro s s e s , co n tro l we l l to p co n n e cto rs , an d ch o ke s p ro d u cti o n . ” 3.1 .1 00 tubing hanger mandrel M e ch an i s m th e u sed to s u p p o rt a tu bi n g s tri n g in a tu b i n g h e ad b y m e an s of a m al e or f em al e th re ad attach e d to tu bi n g . 3.1 .1 01 tubing-head adapter E q u i pm e n t th a t ad ap ts th e u p p e rm o s t co n n e cto r o f a t u bi n g h e ad to th e l o we rm o s t va l ve of th e tre e . 3.1 .1 02 tubing-head spool P i e ce th e of e q u i pm e n t tu bi n g an d to attach e d s e al th e to th e u p p e rm o s t an n u l ar s p ace cas i n g b e t we e n th e h e ad tu bi n g or s m al l e s t an d cas i n g . cas i n g s tri n g th at s e rve s to s u s pe n d 1 4 AP I S P E C I FI C ATI O N 6 A 3.1 .1 03 underwater safety valve USV Au to m ati c N O TE val ve W h e re as s e m b l y i n s tal l e d u sed in th i s at sp e ci fi cati o n , an th e u n d e rwate r te rm is we l l h e a d u n d e rs to o d to l o cati o n i n cl u d e a th at U SV cl o s e s val ve on an d l oss of p o we r s u p p l y. U S V actu ato r. 3.1 .1 04 user U ser of th i s s p e ci f i cat i o n . 3.1 .1 05 valve bore sealing mechanism I n te rn a l va l ve E XAM P LE p arts G ate s , th at cl ose o ff th e f l o w th ro u g h bal l s , pl u g s, p o p pe ts , fl ap p e rs , th e an d va l ve bo re . th e i r re s pe cti ve s e ats . 3.1 .1 06 valve-removal plug T h re ad e d pl u g th a t can be i n s tal l e d in th e we l l h e ad to e n ab l e g at e val ve re m o val u n d er p re s s u re . 3.1 .1 07 visible leakage Le akag e of tes t fl u i d seen d u ri n g a p re s s u re te s t, ei th er th ro u g h d i re ct o b s e rvat i o n or wi t h th e u se of vi d e o e q u i p m e n t. N O TE Le akag e m ay b e o bs e rve d th ro u g h o r p as t a p re s s u re bo u n d ary o r at an i n te rface . 3.1 .1 08 wear bushing R e tri e va b l e cas i n g c yl i n d ri ca l d e vi c e th at p ro te cts th e i n t e rn a l s u rf ace s of we l l h e ad equ i pm en t an d th e to p of th e l as t s u spe n d e d . 3.1 .1 09 weld-neck flange F l an g e wi th a n e ck o n th e side o pp o s i te th e s e al i n g f ace te rm i n ati n g in a we l d p re p arati o n . 3.1 .1 1 0 well bore C avi t y th at co n t ai n s re tai n e d fl u i d . 3.1 .1 1 1 wellhead Al l p e rm an e n t e q u i pm e n t b e t we e n th e u pp e rm o s t p o rti o n of th e s u rf ace cas i n g an d th e tu b i n g - h e ad ad ap te r co n n e cto r. 3.1 .1 1 2 wetted surface An y s u rf ace th at h as co n t act wi th p re s s u ri z e d we l l fl u i d , e i th e r by d esi g n o r b e ca u s e of i n te rn a l s e al l e akag e . 3.1 .1 1 3 wrought P ro d u ct, s tru ctu re , o r m ate ri al th a t co n t ai n s no cas t d e n d ri t i c e l e m e n ts . 3.1 .1 1 4 yield strength S tre s s is l e ve l re l e as e d at wh i ch b as e d on m ate ri al th e 0. 2 p l as t i cal l y d e f o rm s % o ff s e t m e th o d in an d d o es n ot acco rd an ce re tu rn wi th I SO to i ts o ri g i n al 6892 -1 or d i m en si on s AS TM A3 7 0 . wh e n th e l o ad S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 3. 2 Ab bre vi ated Term s AQ L acce p tan ce BSD V b o ard i n g BS L bol ti n g CRA co rro s i o n - re s i s tan t CSL cas ti n g D AC d i s tan ce ER e q u i val e n t H h yd ro g e n 2 S q u al i ty l i m i t s h u td o wn va l ve s p e ci f i cati o n l e ve l al l o y s p e ci f i cati o n am p l i tu d e l e ve l cu rve ro u n d s u l fi d e H AZ h e at- aff e cte d H BW B ri n e l l H R BW R o ckwe l l h ard n e s s s cal e B H RC R o ckwe l l h ard n e s s s cal e C H PVR h i g h - p re s s u re H VO F h i g h - ve l o ci t y MT m ag n e ti c NA n ot N DE n o n d e s tru cti ve N PT Am e ri can NS n o n s tan d ard OD o u ts i d e OEC o th e r e n d PM R zon e h ard n e s s val ve re m o val o x yg e n p arti c l e (pl u g ) fu e l test ap p l i cab l e e x am i n ati o n n at i o n al s tan d ard tap e r d i am e te r co n n e ct o r per manufacturer’s requirement PQR p ro ce d u re q u al i fi cati o n re co rd PR p e rfo rm an ce psi pou n d s p e r s q u are i n ch ( g au g e ) psi a pou n d s p e r s q u are i n ch ab s o l u te PSL p ro d u ct s p e c i f i cati o n re q u i re m e n t l e ve l pi p e th re ad 1 5 1 6 AP I PT p e n e tran t Q TC q u a l i f i cati o n RM S ro o t ROE rad i u s RT rad i o g rap h i c SCC s tre s s SI I n te rn a ti o n al SSC s u l fi d e SS V s u rf ace s af e ty val ve TPI th re ad s p e r i n ch UNS u n i fi e d U SC US U SV u n d e rwate r s af e ty val ve UT u l tras o n i c VR val ve WPQ we l d e r p e rf o rm an ce q u al i fi cati o n WPQR we l d e r p e rf o rm an ce q u al i fi cati o n WPS we l d i n g 3. 3 A s E ty R m R ty S A S e S E tes t m e an of S P E C I FI C ATI O N 6 A test co u p o n s q u are e xp o s u re te s t co rro s i o n cracki n g S ys te m s tre s s of U n i ts cracki n g n u m b e ri n g s ys te m C u s t o m ary te s t re m o val (pl u g ) p ro ce d u re re co rd s p e ci f i cati o n S ym bol s s tre s s are a e l e vat e d - te m p e ratu re u l ti m ate te n s i l e d e - rate d te n s i l e m ate ri al m ax i m u m ve s s e l wal l s tre n g th s tre n g th ro o m - tem p e ratu re al l o wa b l e yi e l d yi e l d s tre n g th s tre s s yi e l d al l o wa b l e s tre n g th e q u i val e n t s tre s s at th e m ost highly s tre s s e d d i s tan ce i n to th e p re s s u re S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T S m i n im um my S m ate ri al - s p e ci f i e d Y T yi e l d r s tre n g th re d u ct i o n rati o at te m p e ratu re Ap pl i cabi l i ty Th i s Th e n o m e n cl atu re s p e ci f i cati o n pl u g s , — — — — — — — ri n g bl i n d , g as ke ts th re ad e d te e s an d (see test (see g ate , si n g l e an d actu ate d va l ve s d efi n e d (see s p e ci f i c ( a p p l i cab l e s h o wn in F i g u re 1 , F i g u re 2, an d F i g u re 3. e q u i p m e n t: p ro d u ct- s p e ci f i c s e cti o n s re feren ced as fo l l o ws ) : p ro d u ct- s p e ci fi c re feren ced as fo l l o ws ) : 1 4. 1 ) ; 1 4. 3 ) ; 1 4. 6) ; ( s tan d ard ) ( see m an u factu re r- d efi n e d ( n o n s tan d ard ) e xce p t an d bal l m u l ti p l e val ve s p re p are d 1 4. 7) ; — ( a d ap t e r an d pl u g , fo l l o wi n g e q u i pm e n t i s 1 4. 4 ) ; (see co n n e ct o rs t yp e s th e AP I f l an g e s (see cro s s o ve r co n n e ct o rs ( al l — to fo r typ i cal 1 4. 2 ) ; pl u g s co n n e cto rs spool s s p e ci fi cati o n 1 4. 5) ; co n n e ctors o th e r e n d thi s g as ke ts an d cro s s e s in a p p l i cab l e an d co n n e cto rs an d to p be (see va l ve - re m o val to p u se d co n n e cto rs bu l l p l u g s va l ve s — — — — s h al l co n n ectors , i n te g ral , pl u g s — — — — c) yi e l d s tre n g t h Ap pl i cati on an d P erform an ce N O TE b) m inim um yi e l d to rq u e 4. 1 a) ro o m - tem p e ratu re th i ckn e s s Y 4 s p e ci fi e d 1 7 (see (si n g l e- (see (see 1 4. 9 ) ; val ve s ) va l ve s ; val ve s ; ( m an u al an d re m o te ) ; fo r actu a to rs ; si n g l e- 1 4. 1 0 ) ; b ac k- p re s s u re s ecti o n s 1 4. 7) ; o r d o u b l e - s tu d d e d , (OECs) s p ace r) ( ap pl i cab l e (see 1 4. 1 1 ) : o r m u l ti s tag e ) (see 1 4. 8) ; 1 8 AP I — — d) ch e ck val ve s b ack- p re s s u re cas i n g — — an d tu bi n g val ve s l i ft- t yp e ) ; (see h an g e rs 1 4. 1 2 ) ; (see 1 4. 1 3 ) : m an d re l - t yp e ; cas i n g f) ch o ke s g) actu ato rs h) s af e ty val ve s , an d tu b i n g (fi xe d , h e ad s (h ou si n g s m an u al l y act u ate d , ( f o r va l ve s s u rf ace an d s h u td o wn s af e ty val ve ch o ke s ) val ve s , ( S S V) u n d e rwate r s afe t y val ve b o ard i n g i) tre e j) o th e r: — — — — an d s l i p- t yp e ; e) — — — ( s wi n g - S P E C I FI C ATI O N 6 A s h u td o wn as s e m b l i e s p acki n g fi tti n g s te s t, (see p re s s u re g au g e , we l d - n e ck ve n t, (see an d actu ate d ) 1 4. 1 4) ; ( see 1 4. 1 5 ) ; 1 4. 1 6 ) ; actu at o rs as s e m b l i e s , (see va l ve s as s e m b l i e s , ( B S D V) (see 1 4. 1 7) : p re p are d val ve s as s e m b l i e s , fo r actu ato rs , p re p are d va l ve s an d f o r actu ato rs , p re p are d actu at o rs ; an d f o r actu at o rs , act u ato rs ; an d actu at o rs ; 1 4. 1 8 ) ; m e ch an i s m s an d ad ap t e rs ) re m o te l y ( U S V) val ve an d al i g n m e n t b o u n d ary p e n e trati o n s an d f l an g e s f o r l o ck s cre ws , i n j e cti o n (see An n e x (see co n n e cto r p o rts J). pi n s , an d S e cti o n (see re t ai n e r s cre ws 9) ; S e cti o n 9) ; (see S e cti o n 9) ; S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 1 9 Key 1 b ack- p re s s u re val ve p re p arati o n 1 2 ad ap te r 2 s u bs u rfac e s afe ty val ve co n tro l line 3 s u bs u rfac e s afe ty val ve co n tro l line 1 3 an n u l ar cas i n g 1 4 cas i n g 4 tu b i n g - h e ad 1 5 th re ad e d 5 6 l o ck s cre w 1 6 bu l l pl u g tu b i n g 1 7 cas i n g - h e ad 7 e xte n d e d 8 s tu d d e d 1 8 s u rface 1 9 we l l h e ad 9 val ve - re m o val p re p arati o n 20 tu b i n g p acko ff 1 0 b o tto m 1 1 tu b i n g - h e ad packo ff 21 tu b i n g h an g e r ( s l i p 22 tu b i n g o u tl e t ad ap te r h an g e r p acko ff n e ck tu b i n g si de h an g e r wi th o u tl e t cas i n g spool Figure 1 s u b s u rface s afe ty val ve co n tro l l i ne sp o o l ( d o u b l e - s tu d d e d ) p acko ff h an g e r ( s l i p o u tl e t s tyl e ) co n n e cti o n h ou si ng casi n g s u p po rt —Typical Wellhead Assembly Nomenclature pl ate o r l an d i n g re tai n e r s tyl e ) b as e 20 AP I S P E C I FI C ATI O N 6 A Key 1 b ack- p re s s u re 4 tu b i n g - h e ad 5 l o ck s cre w 1 0 b o tto m 1 1 tu b i n g - h e ad 1 3 an n u l ar casi n g 1 4 casi n g 1 5 th re ad e d 1 6 bu l l pl u g 1 7 casi n g - h e ad 1 8 s u rface 22 tu b i n g val ve p re p arati o n ad ap te r cas i n g packo ff spo ol p acko ff h an g e r ( s l i p o u tl e t s tyl e ) co n n e c ti o n h ou si n g cas i n g — 23 s tu d d e d 24 e xte n d e d s i d e - o u tl e t co n n e cto r 25 an n u l ar tu b i n g 26 tu b i n g 27 fl an g e d 28 casi n g 29 casi n g - h e ad 30 i n n e r c as i n g 31 i n te rm e d i ate 32 fl an g e d 33 tu b i n g 34 wrap - aro u n d n e ck tu b i n g h an g e r s e al h an g e r s e al h an g e r m an d re l o u tl e t co n n e cto r h an g e r m an d re l en d s po o l cas i n g co n n e c to r h an g e r m an d re l s e al s h an g e r p acko ff Figure 2 Typical Wellhead Assembly Nomenclature S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 21 Key 1 g au g e val ve 7 te e 2 bo n n et 3 b l an ki n g 8 wi n g 9 ch o ke 4 5 bod y 1 0 s u rface to p 1 1 SSV 6 s wab 1 2 m as te r val ve nut pl u g co n n e cto r o r c ro wn val ve 1 3 val ve ( m an u al o r actu ate d ) s afe ty val ve actu ato r — Figure 3 Typical Tree Nomenclature tu b i n g - h e ad ad ap te r 1 4 i n s tru m e n t 1 5 cl o s u re fl an g e 1 6 te s t p o rt - p re ss u re b o l ti n g b o u n d ary p e n e trati o n 22 AP I 4. 2 Al l P erform an ce Req u i rem en ts e q u i pm e n t re l e van t th e tes t N O TE PR1 d es i g n ed to p e rf o rm acco rd i n g s p e ci f i e d in S e cti o n 1 4 1 are P R2 An n e x B s h al l val i d a ti o n 3 two wi t h th e m ate ri al p e rfo rm an ce wh i l e cl as s (see re q u i re m e n ts to in th e th e 4. 3 . 3) (PR1 an d re q u i re m e n ts p re s s u re f o r wh i ch PR2) th at of an d S e cti o n th e y are are 4 te m p e ratu re an d S e ct i o n ran g e s an d 5 an d u sed th e wi t h rate d . s p e ci fi c an d unique to th e p ro d u c t in th e co n d i ti o n . See or N O TE are co n s i s te n t Th e re 2 d esi g n G en eral be as - s h i p pe d N O TE — re q u i re m e n ts fl u i d s s h al l S P E C I FI C ATI O N 6 A PR2F fo r o th e r re q u i re m e n ts ap p l y to p ro d u cts co m p l e te d is a in d e s i g n ati o n wh e n acco rd an ce i d e n ti fyi n g th at m ay b e s p e ci f i e d wi t h on e s p e ci fi e d in An n e x s p e ci fi c S e cti o n F of by th e 1 4. th i s val i d ati o n to p u rch as e r. E q u i pm e n t s p e ci f i cat i o n , PR2. O th e r i d e n ti f i e d i n cl u d i n g m e th o d s of as PR2F cri te ri a val i d ati n g s h al l h ave fo r s cal i n g . p r o d u cts to P R2 p o s si b l e . 4. 3 S ervi ce C on d i ti on s 4.3.1 Pressure Ratings 4.3.1 .1 General E q u i p m e n t, — — — — — — M Pa (2000 ps i ) ; 20. 7 M Pa (3000 ps i ) ; 3 4. 5 M Pa (5000 ps i ) ; 69. 0 M Pa (1 0, 000 psi ) ; 1 03. 5 M Pa (1 5, 0 0 0 psi ) ; 1 38. 0 M Pa (20, 000 psi ) . rate d 4.3.1 .3 Desi g n s n ot o r o th e r N O TE s h al l be d esi g n e d to o p e rate at o n l y th e fo l l o wi n g rate d wo rki n g p re s s u re s : Threaded Equipment Limitations E q u i pm e n t ( bu t actu at o rs , 1 3. 8 4.3.1 .2 an d e x ce p t d esi g n ed wo rki n g wi th i n te rn a l l y p re s s u re s in th re ad e d T ab l e 1 . en d T abl e 1 an d s h al l o u tl e t n ot co n n e cto rs ap p l y to tu b i n g s h al l an d be l i m i te d cas i n g to th e th re ad si zes h a n g e rs . Design Inputs s h al l acco u n t l i m i te d to ) app l i ca b l e Th e s p e ci al c ap aci ty e xp l i ci tl y ad d re s s e d fo r th e p re s s u re fo r b y th i s e f f e cts rati n g of p re s s u re ch an g e s in co n tai n m e n t cro s s o ve r an d o th er co n n e cto rs , p re s s u re - i n d u ce d p re s s u ri z i n g wi t h l o ad s, t e m p o rary i n cl u d i n g te s t pl u g s, co n d i t i o n s . e xte rn al l o ad i n g s pe ci fi cati o n (e . g . ( see ben d i n g B. 2) . m o m e n ts , te n s i o n s , e tc. ) on th e rati n g of e q u i pm e n t is not S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 23 Table 1 ―Pressure Ratings for Internal Threaded End or Outlet Connectors Nominal Sizes of Pipe, Tubing, or Casing Type of Thread Rated Working Pressure in. M Pa psi 69. 0 1 0 , 0 00 3 4. 5 5000 69. 0 1 0 , 0 00 3 4. 5 5000 20. 7 3000 3 4. 5 5000 3 4. 5 5000 20. 7 3000 1 3. 8 2000 1 /2 N PT 3 1 /4 to 1 /2 1 /2 3 Li n e p i pe /4 to 2 1 2 /2 to 6 1 Tu b i n g , n o n u ps e t, an d e xte rn al u ps e t ro u n d th re ad 1 . 050 to 4 1 4 C as i n g /2 to ro u n d , 4.3.2 bu ttre s s , s h al l m ax i m u m ag re e d an d e xtre m e /4 3 /4 to 1 3 1 6 to 20 /8 l i ne) Temperature Ratings E q u i pm e n t an d 1 0 3 1 1 (8 /2 3 be d esi g n ed te m p e ratu re s b e t we e n th e to o p e ra te as s h o wn p u rc h as e r an d in in on e or T abl e m o re 2, or of to th e s p e ci f i e d m inim um te m p e ratu re an d m ax i m u m cl as s e s wi t h te m p e ratu re m inim um rati n g s as m an u factu re r. Table 2 ―Temperature Ratings Temperature Range Temperature Class °C °F min. – – – – – – – K L N P S T U V N O TE can be Minim um s u bj e cte d . d i re ctl y co n t act Desi g n for te m p e ratu re acco u n t f o r th e 4.3.3 4.3.3.1 e ff e cts th e rat i n g s of m ax. 60 82 46 82 46 60 29 82 1 8 min. – – – – m ax. 75 1 80 50 1 80 50 1 40 20 1 80 60 0 1 40 1 8 82 0 1 80 1 8 1 21 0 250 2 1 21 35 250 tem p e rat u re M axi m u m is th e l o we s t tem p e ratu re is am bi e n t th e tem pe rat u re h i g h est to wh i ch tem pe ratu re of th e th e e q u i pm e n t fl u i d th at can e q u i pm e n t. abo ve tem p e ratu re 1 21 on °C (250 m ate ri al °F) , e. g . s tre n g th cl as s i f i cati o n s (see An n e x G X an d Y (see T ab l e fo r g u i d e l i n es ) . Material Classes General E q u i pm e n t s h al l be d esi g n ed wi th m ate ri al s th at m eet th e re q u i re m e n ts s p e ci f i e d in Tabl e 3. G.1 ), s h al l 24 AP I S P E C I FI C ATI O N 6 A Table 3 ―Material Requirements Body, Bonnet, End and Outlet Connectors Material Class AA G e n e ral s e rvi ce C arb o n s te e l BB G e n e ral s e rvi ce G e n e ral C arb o n s e rvi ce DD S o u r s e rvi ce EE S o u r s e rvi ce FF S o u r s e rvi ce HH S o u r s e rvi ce or a a or s tai n l e s s C arb o n s te e l l o w- al l o y s te e l , or s tai n l e s s s te e l o r CRA d o r l o w- al l o y s te e l o r CR A C arb o n o r l o w- al l o y s te e l o r CRA s te e l or CRA b, d l o w- al l o y s te e l , or s tai n l e s s d S tai n l e s s s te e l or CRA S tai n l e s s s te e l or CRA C arb o n b, d b, d b, c, d CRA or or CRA d d C arb o n S tai n l e ss a s te e l , d or CRA S tai n l e ss a l o w- al l o y or CRA s te e l CC or Mandrel Hangers, Valve Bore Sealing Mechanisms, Choke Trim, and Stems o r l o w- al l o y s te e l S tai n l e s s s te e l or CRA S tai n l e s s s te e l or CRA CRA d o r CRA b, d b, d b, d b, c, d F O O TN O TE S a As b In c d e fi n e d acco rd an ce CRA req u i red d CRA 4.3.3.2 Fo r as wi t h on d e fi n e d M R 0 1 7 5 /I S O N AC E retai n ed in 1 51 56. M R 0 1 7 5 /I S O fl u i d - wetted 3. 1 . 22; N AC E 1 51 56. s u rfaces on l y; M R 0 1 7 5 /I S O CRA cl ad d i n g 1 51 56 d e fi n i ti o n of l o w-al l o y or s tai n l es s of CRA d oes s teel is perm i tted (s ee 7. 5. 1 . 2) . n o t appl y. Material Classes for Sour Service m ate ri al M R 0 1 7 5 /I S O N O TE b y N AC E 1 cl as s e s 1 51 56 C h o o si n g DD, EE, fo r m ate ri al m ate ri al cl as s FF , an d HH, p ro ce s s i n g an d th e an d s p e ci fi c m an u f actu re r m ate ri al m ate ri al s s h al l p ro p e rt i e s fo r s p e ci fi c m e et (e. g . th e re q u i re m e n ts of N AC E h ard n e s s ) . co n d i ti o n s is u l ti m ate l y th e re s p o n s i bi l i ty of th e p u rch as e r. M ateri al cl as s es al l o wabl e u n i ts co n s i s te n t M R 0 1 7 5/I SO parti al ( s ee Tabl e rate d N AC E for N AC E AP I by H 2S is i n cl u d e , — — — — in th e part( s ) H H 2S 2 S m axi m u m re q u i re s by pre s s u re pres s u re , in wi th th e parti al 2 S) , as m arki n g s no p arti al N AC E pre s s u re p art wh e n of th e a val u e an d is pres s u re as se m bl y. l i m i t s h al l d es i g n ati o n s p eci fi e d prefi x e s. M R 0 1 75 /I SO e q u i pm e n t al l o wab l e m arke d n o t l i m i te d to , te m pe ratu re ; co n ce n trati o n ; s u l fu r. 1 51 56 th e s e ve ral pH ; e l e m e n tal be M R 0 1 7 5 /I S O i n fl u e n ce d b u t are d M R 0 1 7 5 /I S O 6A N AC E ch l o ri d e parti al i n cl u d e (H W h ere s h al l be 1 51 56 W h en b e m arke d at th e in an d m arki n g b y N AC E no H 2 S m arked . th e rate d pou n d s lim it is Th e m axi m u m d efi n ed m axi m u m d es i g n ate d wo rki n g th e M R 0 1 75 /I SO 1 51 56 al l o wab l e tem pe ratu re pre s s u re p er sq u are is in b y N AC E rati n g m arke d in i n ch . p arti al pre s s u re wh e n u se d wi th i n th e e n vi ro n m e n tal l i m i ts s p e ci fi e d in 1 51 56. “FF” woul 2 2 wo rki n g s h al l s u l fi d e accord an ce l i m i ti n g i n ch , kP a s p e ci fi e d s p e ci fi e d in HH F- 1 0 M R 0 1 7 5 /I S O in th e be an d h yd ro g en “F 1 0” on equipment with the rated working pressure marked in megapascals indicates material class 1 at E XAM P LE N O TE th e FF , of rated fo r s h al l p er s q u are E XAM P LE FF th e 1 51 56 2) E E, pres s u re wi th pres s u re po u n d s DD, parti al on a wi th te e m an u factu re r 1 51 56 o th e r th e to d e fi n e facto rs , fo l l o wi n g : wi th a pH ≥ to a bo d y co n s tru cte d fro m a m ate ri al th at d o es n ot h ave an H 2 S limit 3. 5. m ark th e some on l y th e e n vi ro n m e n tal of th e l i m i ts fo r H 2 S p arti al l i m i ts wh i ch p re s s u re fo r H 2 S are s e rvi ce . g i ve n in an d n ot th e R e s i s tan ce N AC E o th e r to p aram e te rs c racki n g M R 0 1 7 5 /I S O cau s e d 1 51 56. Th e s e S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T N O TE 3 In m aki n g e n vi ro n m e n tal N O TE as 4 facto rs O th e r cath o d i c 4.3.3.3 fo rm s N AC E of 1 51 56 a 1 51 56. 1 51 56, ap p l i cati o n s , be fo r s u pp l i e d 4.3.4 th e we l d i n g , ap pro ve d is fro m th e in re s p o n s i bi l i ty An n e x th e of th e p u rch as e r to co n s i d e r th e vari o u s B. p re s e n ce of ch l o ri d e s ( s u ch as s e awate r) an d or h yd ro g e n (s u ch i n cl u d e u se of by th e of th e d e s cri b e d of p ro vi s i o n s s o u r - s e rvi ce u se of m ate ri al s th e ap p l i cati o n . re g ard l e s s i n cl u d e s s p e ci fi c an d m ate ri al s n ot to m ate ri al p u rch as e r an d m e an s in as in m ate ri al e va l u ate cl as s s h al l ZZ, m ai n tai n te s ti n g is cl ass or o u ts i d e co n d i ti o n s N AC E an d th e of th at fl u i d ad d re s s e d m arke d p u rc h as e r Fo r by appl i cati o n d o c u m e n te d th e e xce e d i n g M R 0 1 7 5 /I S O fi e l d p aram e te rs th e l i m i ts 1 5 1 5 6. h i s to ry d e fi n e d d e fi n e d Fo r s u ch fo r in th e N ACE in N AC E s o u r - s e rvi ce ZZ. d e te rm i n e th e m an u f actu re r trace ab l e app l i cabi l i t y s h al l re c o rd s m e et to of th e m ate ri al d o cu m e n t d o cu m e n te d s p e ci f i cati o n s th e m ate ri al s of P S L. Application be PSL an d d oes in n ot d e fi n e d i f f e re n t m an u f actu re d te s ti n g ap p l i e d s u p p l e m e n tal 4.3.4.2 s h al l P ro d u cts q u al i t y, re q u i re m e n ts to al l d e s i g n at i o n ad d i t i o n to l e ve l s th e re q u i re m e n ts p ro d u cts app l y to to fo r a d e s i g n ate d p ro d u cts of th e as PSL o f th i s 3G t e ch n i cal PSL in ( PSL 1 , Tabl e q u al i t y of th i s P SL re q u i re m e n ts s p e ci f i cati o n 2, P SL 3, as s h al l an d PSL i d e n ti f i e d s at i s f y 4) , th e wh e n in th i s m ate ri al , a p p l i cab l e . 4. s pe ci fi cati o n . s h al l re q u i re m e n ts of re q u i re m e n ts of ap p l y g as to P SL 3 p ro d u cts th at h ave s a ti s fi e d th e P SL 3 te s ti n g . Minimum PSL m i n im um PSL re q u i re d fo r m ate ri al cl as s an d rate d wo rki n g p re s s u re co m b i n ati o n s s h al l co n fo rm to 5. N O TE An n e x B cro s s o ve r m an d re l h e ad can th e re s p o n s i b i l i t y or s h al l N O TE Fo r or i n te n d e d d e s i g n ati o n s T abl e Th i s th e s p e ci f i cati o n . Th e re s u l t it l i ste d Product Specification Level 4.3.4.1 A fo r e q u i p m e n t m ay be co n s tru cti o n , P S Ls m ay M R 0 1 7 5 /I S O M R 0 1 7 5 /I S O PSL cracki n g m ate ri al s M R 0 1 7 5 /I S O s h al l s e l e cti o n s , vari ab l e s Material Class ZZ N O TE d ata of m ate ri al p ro d u cti o n p ro te cti o n ) . q u al i fi cati o n It th e an d 25 p ro vi d e s co n n e cto rs , h an g e rs , ad ap te r g u i del i n es th e p l ace d P SL o ve r th e PSL sh ou l d th e (n o t be re q u i re m e n ts ) s h al l be b as e d s u spe n d e d fo r s e l e cti n g b as e d on th e h a n g e r. on th e p re s s u re an acce p tabl e P S L. h i g h e r- p re s s u re rati n g an d rati n g m ate ri al an d cl as s of m ate ri al th e spoo l cl as s . or For tu b i n g - 26 AP I S P E C I FI C ATI O N 6 A Table 4—Applicability of Product Specification Levels Equipment Category and Type (Reference Section) P l u g s, F l an g e s Ri n g C o n n e cto rs , (bl i n d , b g as ke ts Th re ad e d Te e s cro s s e s b ( s ee Val ve - re m o val To p (see b pl u g s (s e e ( a d ap te r, S e g m e n te d N o n i n te g ral fl an g e s m e tal C as i n g a S l i p - typ e an d (s e e M an d re l - typ e a 1 , 1 4. 4 ) (s ee 1 , 2, 2, a Tu b i n g , 4 1 4. 1 0 ) 1 , J.1 ) L. 1 ) (s e e 1 0 . 4 . 5 ) e 3 2, 2, an d d e C h o ke s , Ad ap te rs 4 3, 4 1 , 2, 3, 4 Actu ato rs 1 , 2, 3, 4 Tre e 1 , 2, 3, 2, 3, (see 2, 1 , 2, 3 1 , 2, 3 2, an d Tu b i n g e ( s ee 1 4. 1 5 ) e 3 3 po s i ti ve ) e , 4 , 4 , 4 NA 1 4. 1 2 ) 1 4. 1 7) an d e 3 e , 1 , 2, 3 1 , 2, 3 , 4 4 e , 4 H e ad s 1 4. 1 4) 1 , 2, 3 e e , 4 , 4 O th e r E q u i p m e n t 4 ( s ee Te s t an d NA 1 4. 1 6 ) b (see m e ch an i s m s P re s s u re 4 b a s s e m bl i e s P acki n g 1 , (s e e 1 4. 1 1 ) 1 4. 1 4) (se e 2, H an g e rs 1 4. 1 3 ) (s ee 1 , actu ate d ) 1 , 1 4. 1 7) C as i n g H ou si n g s b (s e e ( ad j u s tabl e 4 4 1 4. 1 1 ) 1 4. 1 1 ) val ve s c Applicable PSLs C h o ke s (s e e fo r/an d U S Vs (see an d b al l ) (s e e B ack- p re s s u re 4 , 3, 3 ( pre pare d B S D Vs , pl u g , C h e ck val ve s 4 S S Vs e 3 2, 1 , 1 4. 1 3 ) (see 2, 1 , 1 4. 9) (se e (see se al s 1 4. 8 ) (see (see a e 3 ( g ate , Val ve s 3, NA 1 4. 6 ) 1 , ( s ee a s p ace r) a Val ve s 4 NA 1 4. 2 ) 1 4. 3 ) 1 4. 7 ) c o n n e cto rs W e l d - n e ck fl an g e s 3, NA C ro s s o ve r c o n n e c to rs Spoo l s 2, 1 4. 5) c o n n e c to rs O th e r e n d an d (s e e (s e e Val ve s 1 , 1 4. 1 ) 1 0. 4. 5 a Equipment Category and Type (Reference Section) G as ke ts (s e e c o n n e cto rs an d B u l l pl u g s a te s t) Applicable PSLs b NA 1 4. 1 8 ) (s e e g au g e p o rts b (s e e NA 9. 1 ) bo u n d ary p e n e trati o n s b (s ee NA 9. 2) NA 9. 3) F O O TN O TE S a b c d e G as te s ti n g is Th e re is on l y PS L 1 is n ot PSL 1 an d n ot on e ap pl i cab l e PSL Fo r pro d u ct s re q u i re d , l e ve l 2 are e l i g i bl e so PSL 3G o f re q u i re m e n ts to n ot S S Vs an d appl i cabl e fo r g as t es ti n g , d e si g n at i o n fo r t h e s e is n o t ap pl i cab l e . p ro d u cts , so P S Ls are n ot appl i cabl e ( N A) . U S V s. to B S DVs. PSL 3G d e s i g n at i o n an d m arki n g m ay app l y. Table 5―Minimum PSL Rated Working Pressure Material Class 1 3. 8 MPa (2000 AA, BB, DD, 5 ps i ) MPa (5000 psi ) 69. 0 MPa (1 0, 0 00 1 03. 5 ps i ) MPa (1 5 , 0 00 ps i ) 1 38. 0 MPa (2 0, 0 00 ps i ) PSL 1 PSL 1 PSL 1 PSL 2 PSL 2 PSL 3 FF PSL 1 PSL 1 PSL 1 PSL 2 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 3 PSL 4 ZZ D es i g n M eth od s 5.1 .1 End and Outlet Connectors an d o u tl e t re q u i re m e n ts N O TE AP I (3 000 3 4. 5 D es i g n 5. 1 En d psi ) MPa CC EE, HH, 20. 7 1 6 AF , of co n n e cto rs S e cti o n I n fo rm ati o n AP I 6 AF 1 , on an d s h al l be an i n te g ra l p art of th e bod y or attach e d by we l d i n g t h at m e e ts th e 7. d esi g n AP I an al ys i s 6 AF 2 . an d l o ad cap aci ti e s of fl an g e s sp e ci fi e d in th i s s pe ci fi cati o n can be fo u n d in S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T Desi g n of 1 6B s p e ci f i cati o n N O TE 2 an d s h al l C l am ps s p e ci fi cati o n 5.1 .2 wi th m e e ti n g cl am p C as i n g h an g e rs , s 5.1 .3 bo d i e s , acco rd an ce tu b i n g h an g e rs, of AP I m e e ti n g b ack- pres s u re p erform an ce d o cu m e n t s tre s s an d wi th l e ve l s o th e r m e th o d s N O TE hub an d 1 6A th e co n n e cto rs d i m e n s i o n al are acce p tabl e re q u i re m e n ts u se d on e q u i pm e n t re q u i re m e n ts fo r i n s tal l ati o n o f AP I of AP I on s p e ci f i e d in th i s 1 6 A. e q u i pm e n t s p e ci fi e d in th i s 1 6 A. val ve s, l ock s cre ws , ch aracteri sti cs e n g i n e e ri n g p racti ce s an d an d an d s ervi ce acce ptan ce s te m s s h al l co n d i ti on s cri te ri a on in be d es i g n ed accord an ce wh i ch th e to s ati s f y th e wi th d es i g n is 4. 3 . Th e b as e d . 6 X. cal cu l a te d an al ys i s d esi g n Th e 5.1 .3.3 by th e th e b y th e an d d esi g n s of o th e r m e th o d s m e th o d s t h an in b e ari n g in s tre s s be s p e ci f i e d 5. 1 . 3. 2, 5. 1 . 3. 2, m an u factu re r s h al l l o cal i z e d th o se g i ve n th i s s p e ci f i cati o n ) an d 5. 1 . 3. 4. 5. 1 . 3. 3, u sed val u e s in 5. 1 . 3. 3, to are an d 5. 1 . 3. 4 j u s ti f y th e s e o u ts i d e th e e x ce e d s h al l th e be d es i g n ed al l o wa b l e in s tre s s e s , s tre s s e s . s co p e o f th i s s pe ci fi cati o n . ca l cu l ati o n s u se of vo n fo r M i ses p re s s u re - co n tai n i n g e q u i va l e n t s tr e s s e q u i pm e n t s h al l be s h al l co n f o rm to th e d es i g n m e th o d o l o g y of p e rm i tte d . Distortion Energy Theory u sed, d esi g n kn o wn wa l l l i m i te d cal cu l ati o n s as d i s co n t i n u i ti e s ve s s e l (i n o r m o re API Standard 6X u sed, ( al s o b o n n e ts on e i d e n ti f i e d F ati g u e 5.1 .3.2 an d re q u i re m e n ts co n n e cto rs cl am p s tre n g th General OECs, If o u tl e t m ate ri al Bodies, Bonnets, and Other End Connectors 5.1 .3.1 If th e an d th e en d d o cu m e n te d m an u f actu re r s h al l AP I hub en d to Hangers, Back-pressure Valves, Lock Screws, and Stems manufacturer’ If 1 6BX co n f o rm 27 th e an d s tre s s th i ckn e s s b y th e fo r p re s s u re - co n tai n i n g m ax i m u m d i s to rti o n co n ce n trati o n s m ay cri t e ri o n be in si ze d by E q u at i o n e q u i pm en t e n e rg y are th e o ry o u ts i d e co m b i n i n g th e of co n f o rm f ai l u re ) . s co pe tri a x i al s h al l of th i s s tre s s e s to Ru l es m e th o d . b as e d on th e fo r vo n M i ses th e u se H o we ve r, th e h yd ro s tati c yi e l d an d b as i c sh el l cri te ri o n i m p act te s t p re s s u re 1 : S S E of p re s s u re - (1 ) Y wh e re S is E th e m axi m u m ve s s e l S is Y 5.1 .3.4 If th e wal l , Th e s tre s s d i s t o rti o n m inim um yi e l d at th e m ost e n e rg y th e o ry highl y s tre s s e d d i s tan c e i n to th e p re s s u re m e th o d ; s tre n g th . Experimental Stress Analysis BPVC wi th an al ys i s 20 05 an d is u sed 2006 as an ad d e n d a , al t e rn ati ve S e c ti o n VI I I , to 5. 1 . 3. 2 D i vi s i o n 2, or 5. 1 . 3. 3 , Ap p e n d i x it s h al l co n fo rm to 6. Tapped Holes for Studded Connections Other Than Flanges s tu d can s tre s s : 2004 5.1 .3.5 th at e q u i val e n t b y th e m ate ri a l - s p e ci f i e d e xpe ri m e n tal AS M E al l o wa b l e co m p u te d th re ad - a n ch o ri n g be tran s f e rre d to co n f i g u rat i o n th e s tu d s h al l th ro u g h be d esi g n ed a f u l l y e n g ag e d to n u t. s u s tai n a te n s i l e l o ad e q u i va l e n t to th e l o ad 28 AP I 5.1 .4 Al l Other Parts o th e r p re s s u re - co n ta i n i n g manufacturer’ s h al l s d o cu m e n te d d o cu m e n t e n g i n e e ri n g p arts an d p e rf o rm an ce p racti ce s al l p re s s u re - co n tro l l i n g ch aracte ri s ti cs an d acce p tan ce 5.1 .5 Equipment-specific Requirements N O TE E q u i pm e n t- s pe ci fi c re q u i re m e n ts 5. 2 S P E C I FI C ATI O N 6 A are s p e ci fi e d in an d th e cri te ri a S e cti o n p arts s e rvi ce on wh i ch s h al l be d esi g n ed co n d i ti o n s th e d esi g n in is 4. 3 . to Th e s ati s f y th e m an u f actu re r b as e d . 1 4. D es i g n Tol eran ces U n l ess o th e rwi s e d i m en si on s s p e ci f i e d i n cl u d e d in th i s in th e ap p ro p ri ate tab l e or f i g u re , th e to l e ran ce s in Tabl e 6 s h al l app l y to s p e ci f i cati o n . Table 6―Tolerances, Unless Otherwise Stated SI Dimension Tolerance USC Dimension Tolerance mm x. x x. xx 5. 3 D o cu m e n tati o n of d es i g n s re q u i re m e n ts m ate ri al , re tai n e d s h al l fo r 5 m edi a ye ars s h al l i n cl u d e i n cl u d e , e n vi ro n m e n tal , d o cu m e n tati o n x. xx 0. 1 3 x. xx x 0. 02 0. 005 an d s h al l n ot o th e r be afte r th e bu t cl e ar, l as t unit m e th o d s , as s u m p ti o n s , be to , l i m i te d p e rti n e n t l e g i bl e , of th a t th o s e re q u i re m e n ts re pro d u ci b l e , m od el , si ze , on an d an d ca l cu l a ti o n s , cri te ri a fo r s i ze , wh i ch th e re tri e vab l e . rate d wo rki n g an d te s t d esi g n an d d esi g n Des i g n re q u i re m e n ts . o p e rati n g is p re s s u re s , b as e d . Des i g n d o cu m e n tati o n p re s s u re is s h al l be m an u f actu re d . D es i g n Revi ew an d Veri fi cati on Desi g n d o cu m e n tati o n cre ate d 5. 5 0. 5 D es i g n Docu m en tati on Desi g n 5. 4 in. th e o ri g i n al s h al l be re vi e we d an d ve ri f i e d by an y q u al i f i e d i n d i vi d u al o th e r th an th e i n d i vi d u al wh o d esi g n . D es i g n Val i d ati on M an u f actu re rs Desi g n s h al l val i d ati o n d o cu m e n t s h al l be th ei r d esi g n p e rf o rm e d in va l i d ati o n acco rd an ce p ro ce d u re s wi th an d An n e x F th e re s u l ts wh e n of d esi g n s p e ci fi e d by va l i d ati o n . th e m an u f actu re r or p u rch as e r. 6 6. 1 M ateri al s G en eral Bod i es, b o n n e ts , p e n e trati o n s , an d en d ri n g p re s s u re - co n tro l l i n g S e cti o n M ate ri al an d o u tl e t g as ke ts p arts s h al l co n n e cto rs , s h al l be m eet m ad e of th e cl am p hub end re q u i re m e n ts m ate ri al s t h at of s ati s f y co n n e cto rs , S e cti o n 6. 2 . 1 6. an d h an g e rs , O th e r th e p re s s u re b o u n d ary p re s s u re - co n tai n i n g re q u i re m e n ts of S e cti o n 4 an d an d 5. re q u i re m e n ts in S e cti o n 6 s h al l ap p l y to carb o n s te e l s , l o w- al l o y s te e l s , an d m arte n s i ti c s tai n l e s s S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T s te e l s ( o th e r s tai n l e s s th an s te e l s ) Ag e - h ard e n e d in AP I 6. 2 al l o ys co n f o rm fo r actu ato rs a p pl i cab l e s h al l to be fo r AP I as t yp e s ) . Oth er re q u i re m e n ts al l o y of p re s s u re - co n tai n i n g s ys te m s S e cti o n an d 4, ( i n cl u d i n g S e cti o n 5, p re ci p i tati o n - h ard e n i n g an d p re s s u re - co n tro l l i n g S e cti o n p arts 6. th at are a d d re s s e d 6 AC R A. s p e ci f i e d in 1 4. 1 6. 3 . Wri tten S peci fi cati on s 6.2.1 Al l s ati s f y th e n i cke l - b as e d 6 AC R A s h al l M ate ri al s p re c i p i t ati o n - h ard e n i n g s h al l 29 Applicability m e tal l i c an d n o n m e tal l i c p re s s u re - co n tai n i n g or p re s s u re - co n tro l l i n g p arts s h al l re q u i re a wri tte n m ate ri a l s p e ci f i cati o n . 6.2.2 Metallic Requirements The manufacturer’ co n n e cto rs , wi th — — — acce p t/re j e ct m e ch an i cal m ate ri al — — — — f o rm i n g — — p ro ce d u re , m e l ti n g m ate ri al s m an d re l fo r h an g e rs bod i es, s h al l b o n n e ts , d efi n e th e an d o u tl e t fo l l o wi n g , en d al o n g i n cl u d i n g c yc l e ti m e , q u e n ch i n g p racti ce , an d te m p e ratu re s wi th to l e ra n ce s wi t h t o l e ra n ce s ; p racti ce ( s ) ; p racti ce ( s ) , h e at- tre ati n g i n cl u d i n g e q u i pm e n t h ot wo rki n g , h ot i s o s tati c p re s s i n g , an d co l d wo rki n g p racti ce s ; cal i b rat i o n . Nonmetallic Requirements wri tte n — m e tal l i c an d re q u i re m e n ts ; N o n m e tal l i c — fo r m e ch an i s m s , m ed i a; co m p o s i ti o n al l o wab l e s h al l re q u i re m e n ts s e al i n g q u al i f i cati o n ; m ate ri al 6.2.3 s p e ci f i e d b o re p ro p e rt y re q u i re m e n ts ; co o l i n g N DE wri tte n val ve cri te ri a: h e at- tre atm e n t an d — s s te m s , p re s s u re - co n t ai n i n g m ate ri al d efi n e th e s or s s e al s wri tte n in co n tact s p e ci f i e d b as e p o l ym e r( s ) N O TE R e fe re n ce to (see g e n e ri c AS T M b as e p h ys i cal p ro p e rt y re q u i re m e n ts ; m ate ri al q u al i f i cati o n an d th at ag e - co n tro l s h al l D 1 41 8) , p o l ym e r d o e s m eet th e re q u i re m e n ts . if app l i ca b l e ; not app l y to e q u i pm e n t g raph i te cl as s wi th re tai n e d re q u i re m e n t fo l l o wi n g : g e n e ri c s to rag e p re s s u re - co n tro l l i n g pecifications. The manufacturer’ m ate ri al . re q u i re m e n t; fo r fl u i d s s h al l n o n m e tal l i c h a ve m ate ri al s 30 AP I 6. 3 B od i es , Bon n ets , an d E n d an d O u tl et C on n ectors 6.3.1 Materials 6.3.1 .1 Al l Application bo d i e s, 6. 3. 1 . 2) b o n n e ts , m ate ri al s . 6.3.1 .2 e q u al to s tan d ard — — — — — — m ate ri al s th at o f N o n s tan d ard i n cl u d e an d end S tan d ard an d o u tl e t m ate ri al co n n e cto rs q u a l i f i cati o n s h al l te s ti n g be s h al l f abri cate d f ro m s a ti s f y th e re q u i re m e n ts s tan d ard or of n o n s tan d ard (see 6. 3. 2. Nonstandard Materials N o n s tan d ard a S P E C I FI C ATI O N 6 A th e m ate ri al s m ate ri al . m inim um te n s i l e yi e l d fo r p arts s h o wn l o we s t- s tre n g th s h al l be s tre n g th m ate ri al s N o n s t an d ard re q u i re m e n ts (see in T abl e s tan d ard wi t h m ate ri al 7 s h al l m ate ri a l p ro p e rt i e s s h al l h ave p e rm i tte d co n f o rm th at a s p e ci f i e d m inimum do not m eet al l the manufacturer’ to yi e l d s tre n g t h at l e as t f o r th at ap p l i cati o n . th e s re q u i re m e n ts wri tte n of Tab l e s p e ci f i cati o n t h at 8 fo r s h al l f o r: 6. 3 . 2. 2) ; s tre n g t h ; h ard n e s s ; i m p act s tre n g th , as app l i cab l e (see a m inim um of 1 5 % e l o n g at i o n ; a m inim um of 20 % re d u ct i o n of 6. 3. 2. 3) ; are a. Table 7―Standard and Non standard Material Applications for Bodies, Bonnets, and End and Outlet Connectors Material Designations for Pressure Ratings 1 3. 8 MPa (2000 20. 7 ps i ) MPa (3000 3 4. 5 psi ) MPa (5000 69. 0 psi ) MPa (1 0, 0 00 a 1 03. 5 ps i ) MPa (1 5, 000 1 38. 0 ps i ) MPa (2 0, 0 00 ps i ) Body , Bonnet b Part 3 6 K, 6 0 K, 45K 7 5 K, 3 6 K, NS 6 0 K, 45K 7 5 K, 3 6 K, NS 6 0 K, 45K 7 5 K, 3 6 K, NS 6 0 K, 45 K 7 5 K, 4 5 K, 60K NS 7 5 K, NS NS 7 5 K, NS 6 0 K, 75 K NS Integral End Connector F l an g e d 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS Th re ad e d 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS O th e r c PMR PMR 45K 45 K PMR 6 0 K, 7 5 K, 7 5 K, NS NA NA NA P MR PMR P MR Loose Connector W e l d - n e ck Bl i n d Th re ad e d O th e r 45K 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS 6 0 K, 7 5 K, NS c PMR PMR PMR 6 0 K, 7 5 K, NS 7 5 K, NS 7 5 K, NS 6 0 K, 7 5 K, NS 7 5 K, NS 7 5 K, NS NA NA NA P MR PMR P MR F O O TN O TE S a b “NS” indicates non If en d wi th c As co n n e cto rs S e ct i o n s peci fi e d st an d ard are of th e m ate ri al s m at e ri al 7. by th e m an u factu re r. as s pe ci fi e d d e s i g n ati o n in 6. 3 . 1 . 2. i n d i cate d , d esi g n is in acco rd an ce wi t h S ecti o n 5 an d we l d i n g is in acco rd an c e S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 31 Table 8―Standard Material Property Requirements for Bodies, Bonnets, and End and Outlet Connectors 0.2 % Offset Yield Strength Material Designation Tensile Strength Elongation in 50 mm (2 in.) Reduction in Area min. min. min. % % min. M P a (psi ) 6.3.2 If (psi ) 36K 2 48 (36, 000) 48 3 ( 70 , 0 0 0 ) 21 No re q u i re m e n t 45K 31 0 ( 45 , 0 0 0 ) 48 3 ( 70 , 0 0 0 ) 1 9 32 60K 41 4 (60 , 0 00 ) 586 ( 85 , 0 00 ) 1 8 35 75K 51 7 ( 75 , 0 0 0 ) 655 (95 , 0 00 ) 1 7 35 Material Qualification Testing 6.3.2.1 General m inim um te s ts MPa s h al l te n s i l e be a n d /o r p e rf o rm e d i m p act on 6.3.2.2 Tensile Testing 6.3.2.2.1 Test Method Ten s i l e te s ts acco rd an ce s h al l wi th A m inim um of re q u i re m e n ts on e of be th e p e rf o rm e d p ro ce d u re s te n s i l e T abl e p ro p e rti e s s p e ci m e n s test at a a re q u i re d be in fo r q u a l i f i cati o n t e m p e ratu re s p e ci fi e d s h al l are f ro m I SO b e twe e n 6892- 1 p e rf o rm e d . Th e m ate ri al te s t 4 °C o r AS TM re s u l ts to co u p o n of be q u al i fi e d (QTC ) an d 50 °C as fo r s e rvi c e , d e s cri b e d ( b e t we e n 40 th e in 6. 4. °F an d re q u i re d 1 20 ° F) in A3 7 0 . th e te n s i l e te s t( s ) s h al l s ati s f y th e app l i cab l e 8. 6.3.2.2.2 Retesting If th e re s u l ts s p e ci m e n s be of th e te n s i l e rem o ve d p e rf o rm e d to f ro m q u al i f y te s t( s ) th e th e do n ot re q u i re d s ati s f y l o cati o n m ate ri al , an d th e a p p l i cab l e wi th i n th e th e re s u l t s of re q u i re m e n ts , s am e e ach QTC of wi th th e s e no two ad d i ti o n a l ad d i ti o n al te s ts s h al l te s ts on te n s i l e h e at - tre atm e n t s at i s f y th e m ay app l i ca b l e re q u i re m e n ts . 6.3.2.3 Impact Testing 6.3.2.3.1 I m p act Test Specimens te s t p ro d u ce d If 1 0 s u bs i ze mm x Fo r P S L of a f ro m s h al l s p e ci m e n s 1 0 4, QTC th at h e at mm be an d are s p e ci m e n s su bs i ze u sed s h al l u sed, to th e m u l ti p l i e d s p e ci m e n s q u al i f y co n f o rm s h al l to a C h arp y b y th e n ot be h eat th e an d V - n o tch bo d i e s , i m p act ad j u s tm e n t u sed . th e re q u i re m e n ts b o n n e ts , o f T abl e re q u i re m e n ts facto r l i s te d in an d en d an d o u tl et co n n e cto rs 9. Tabl e s h al l 1 0. be e q u al to th at of th e 32 AP I S P E C I FI C ATI O N 6 A Table 9 ―Charpy V-notch Impact Requirements —1 0 mm x 1 0 mm Minimum Average Impact Value, Transverse Direction Longitudinal Direction Wrought or Cast Material, Weld Alternate Method for Wrought Products Qualification Only PSL 1 and PSL 2 PSL 3 and PSL 4 PSL 1 and PSL 2 PSL 3 and PSL 4 J Temperature Class Test – – – – – – – – K L N P S T U V – – – – °C 60 ( 46 ( 46 ( 29 ( ( ° F) ( ft- l b ) 75 ) 20 (1 5) 20 (1 5) 27 (20) 27 (20) 50) 20 (1 5) 20 (1 5) 27 (20) 27 (20) 50) 20 (1 5) 20 (1 5) 27 (20) 27 (20) 20) 20 20 (1 5) 27 27 (20) 20 (1 5) 27 (20) 20 (1 5) 27 (20) 20 (1 5) 27 (20) 20 (1 5) 27 (20) 1 8 (0) 1 8 (0) 1 8 (0) 1 8 (0) — — — — (1 5) ― ― ― ― (20) Table 1 0 ―Adjustment Factors for Subsize Impact Specimens (PSL 1 to PSL 3) Minimum Average Impact Value Transverse Direction Longitudinal Direction Wrought and Castings Wrought Adjustment Factor Specimen Dimension a J 1 0 mm x 1 0 mm ( fu l l si ze ) 1 (n on e) ( ft- l b ) J ( ft- l b ) 20 (1 5) 27 (20) 1 0 mm x 7. 5 mm 0. 833 1 7 (1 3 ) 23 (1 7) 1 0 mm x 6. 7 mm 0. 780 1 6 (1 2) 21 (1 6) 1 0 mm x 5. 0 mm 0. 667 1 3 (1 0) 1 8 (1 3 ) 1 0 mm x 3. 3 mm 0. 440 9 (7) 1 2 1 0 mm x 2. 5 mm 0. 333 7 (5) 9 (9) (7) FO O TN O TE a C as ti n g s h ave no d i re cti o n al i ty . 6.3.2.3.2 Test Method I m p act te s ts u si n g th e N O TE 1 To s h al l R e fe r to q u al i f y th e s e s h o wn i m p act te s ts p e rf o rm e d val u e re s u l ts sh al l 2 fo r in f al l be a be l o w W h e re no W h en te m p e ratu re 9 f o r th at s h al l th e wi th u si n g th e I SO be te s t e d of re q u i re d ac ce p tan ce rati n g , p ro ce d u re s 1 48- 1 , i m p act te m p e ratu re app l i cab l e t wo - th i rd s b e l o w th e acco rd an ce s p e ci f i e d a s tri ke r wi th in AS T M a rad i u s of 8 A3 7 0 mm or s h al l I SO be 1 48-1 u sed. fo r fu rth e r d e tai l s . T abl e s ati s f y in t e ch n i q u e . 1 48 -1 s p e ci m e n s s h al l i m p act N O TE I SO m ate ri al te m p e ratu re T h re e be C h arp y V- n o tch to q u al i f y a h e at re q u i re m e n ts th at re q u i re d m inim um cri te ri a are te s ts s h al l be p e rf o rm e d at or bel ow th e l o we s t ra n g e . as of a of m ate ri al . Tab l e 9 m inim um or I m p act Tabl e ave rag e . 1 0. No p ro pe rti e s In no m o re as cas e th an d e te rm i n e d s h al l on e of an th e f ro m i n d i vi d u al t h re e te s t ave rag e . s h o wn in Tab l e 9, i m p act te s ti n g is not re q u i re d . 6.3.2.3.3 Retesting If a te s t Q TC , f ai l s , wi t h no o r e x ce e d i n g th e n a re te s t ad d i ti o n al th e of th re e ad d i t i o n al h e at- tre atm e n t, re q u i re d m i n im um s p e ci m e n s m ay ave rag e be m ad e , va l u e of re m o ve d e ach Tabl e 9 of f ro m wh i ch o r Tab l e th e re q u i re d s h al l e xh i b i t l o cati o n an wi th i n i m p act th e val u e s am e e q u al to 1 0. 6.3.2.3.4 Specimen Orientation Th e val u e s l i s te d in Tabl e 9 an d T abl e 1 0 s h al l be th e m inim um acce p tabl e val u e s fo r wro u g h t p ro d u cts S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T te s te d in th e tra n s ve rs e W ro u g h t p ro d u cts m eet re q u i re m e n ts th e C as ti n g s 6.3.3 h ave Fo r PSL 1 , ( C S L) PSL 2 al l 2 N O TE 1 N O TE 2 6 PSL 3, al l re q u i re m e n ts Th e to 6.3.3.2 PSL 4, th i s p ro d u cti o n 1 , P SL 2, fo r an d l o n g i tu d i n al Tab l e we l d q u al i f i cati o n s . d i re cti o n i n s te ad of th e tra n s ve rs e d i re cti o n an d s h al l 1 0. of th e tran s ve rs e d i re cti o n of T ab l e 9 an d T abl e 1 0 s h al l ap p l y. Fo r th e PSL ad d i ti o n 6.3.4 4, th at u sed 6 in d o es in o f c as ti n g Th e re q u i re m e n ts S e cti o n s am p l i n g b o n n e ts , 1 0. fo r an d AP I not an d en d cas ti n g in AP I bo d i e s, S e cti o n an d 2 0 A, as b o n n e ts , 1 0. o u tl e t p racti ce s Th e co n n e cto rs s h al l be s h al l q u al i fi e d m eet to th e cas ti n g ap p l i cab l e s p e ci f i cati o n a m inim um . an d en d cas ti n g an d o u tl e t p racti ce s co n n e cto rs s h al l be s h al l q u al i fi e d m eet to th e CSL 3 2 0 A. ap pl y as S e cti o n 1 0 fo r on l y PSL wro u g h t m ate ri al 1 an d PSL 2 is pe rm i tte d . bo d i es , bo n n e ts , an d en d an d ou tl et co n n e cto rs is p racti ce s . 3, an d s tru ctu re PSL 4, al l th ro u g h o u t wro u g h t (see m ate ri al s s h al l be f o rm e d u si n g h ot wo rki n g p ract i ce s th at 6 . 4. 3 . 1 . 3 ) . 2, an d PSL m e l ti n g th e 3, th e p rac ti ce m an u factu re r s h al l re q u i re m e n ts m an u factu re r s h al l s h al l d o cu m e n t th e s p e ci f y m e l ti n g be i d e n t i cal m e l ti n g to practi ce s . th os e p racti ce fo r u sed PSL 1 , fo r P S L PSL 4 2, an d PSL 3 wi th th e m ate ri al . Heat-treating 6.3.4.1 Equipment h e at- tre a tm e n t re q u i re m e n ts co n f o rm to 6.3.4.2 o p e rat i o n s s p e ci f i e d An n e x by s h al l th e be p e rf o rm e d m an u factu re r. Th e u si n g e q u i pm e n t re q u i re m e n ts fo r q u al i f i e d th e in h e a t- tre ati n g acco rd an ce fu rn ace wi t h s u rve y th e s h al l M. Temperature PSL 1 , PSL 2, an d PSL 3, h e at- tre atm e n t s p e ci f i cati o n s . Fo r P S L 4, f o l l o wi n g Th e th e te m p e ratu re te m p e ratu re N O TE 1 Th e h e at f o l l o wi n g an d For al l o y u si n g si n k a p arts th at do Th e 4 m ate ri al s s h al l cl as s e s : p art. at te m p e ratu re an d t h e rm al c ycl e s s h al l co n f o rm to th e m an u fact urer’ s ap p l y. fo r P S L co n tact n i cke l - b as e d th e s h al l ti m e re q u i re m e n ts l e ve l s Fo r m o n i to re d as bod i e s , S e cti o n Melting Practices P SL — th e val u e s cas ti n g s of s e cti o n PSL wro u g h t Fo r P S L 1 , — th e re q u i re m e n ts m o n i to r co n tro l a 6.3.3.3 — in an d an d Forging Practices p ro d u ce Fo r 9 f o u n d r y q u a l i f i cati o n Fo r P S L i n te n d e d u sed S e cti o n f o u n d ry q u al i f i cat i o n Al l te s te d Tab l e d i re cti o n al i t y; cas ti n g s of an d app l i cab l e Fo r be of fo r cas ti n g s Casting Practices re q u i re m e n ts l e ve l m ay an d Processing 6.3.3.1 Fo r no d i re cti o n , 33 of p arts th at PSL s h al l are 1 , be PSL 2, an d d e t e rm i n e d p ro c e s s e d in P SL 3 by u si n g acco rd an ce s h al l a wi th ap p l y h e at AP I wi th th e ad d i t i o n th at th e s i n k. 6 AC R A, te m p e ratu re l e ve l s m ay be th e rm o co u p l e . be m ad e carb o n of s te e l , th e s am e al l o y s te e l , cl as s of m ate ri al s tai n l e s s s te e l , if th e p arts are t i tan i u m - b as e d m ad e al l o y, of an al l o y n i cke l - co pp e r of th e al l o ys , al l o ys . n ot m eet on e e q u i va l e n t of th e ro u n d p re ce d i n g (ER) s e cti o n cl as s e s , of al l th e h e at h e at s i n ks s i n k s h al l s h al l be be m ad e d e te rm i n e d f rom in th e s am e acco rd an ce al l o y wi th 34 AP I th e m e th o d s si n g l e p art N O TE are Th e 25 2 in As of a 6. 4. 2. ER an al te rn ati ve , a of th e h e at si n k s h al l be g re at e r th an or e q u al to th e l arg e s t ER of an y l o ad . p ro d u cti o n p art m ay s e rve as th e h e at s i n k, p ro vi d e d al l th e re q u i re m e n ts of 6 . 3. 4. 2 s ati s fi e d . tem p e ratu re - s e n s i n g mm (1 in. ) 6.3.4.3 to ti p an y e x te rn al of th e or i n t e rn a l th e rm o co u p l e s h al l be wi th i n th e p art or h e at si n k an d be no cl o s e r th an s u rf ace . Quenching (for Quenched and Tempered Materials) 6.3.4.3.1 Th e Th e h e at- tre atm e n t S P E C I FI C ATI O N 6 A Water Quenching te m p e ratu re q u en ch i n g , th e of th e wate r te m pe ratu re s h al l of th e n ot e x ce e d wate r s h al l 38 °C n o t exce e d (1 00 49 ° F) °C at (1 20 th e ° F) s tart of th e q u e n ch . at an y ti m e d u ri n g For b at h - t yp e th e q u e n ch cycl e . 6.3.4.3.2 Other Quenching Media Th e te m p e ratu re wri tte n 6.3.5 of o th e r q u e n ch i n g m edi a, s u ch as oi l or p o l ym e r, meet the manufacturer’s s h al l Chemical Composition 6.3.5.1 Th e ran g e s p e ci f i cati o n . General m an u f actu re r m ate ri al . M ate ri al m ate ri al s ) 6.3.5.2 Bod i es, in s h al l acco rd a n ce wi th th e n o m i n al s h al l a be ch e m i cal d e te rm i n e d co m p o s i ti o n , on a h e at i n cl u d i n g b as i s (or n at i o n al l y o r i n te rn ati o n al l y re co g n i z e d Composition Limits —Requirements b o n n e ts , s tai n l e s s s te e l s T abl e an d 1 1 s p e ci f y co m p o s i t i o n an d en d ( o th e r th an Tabl e an d o u tl et co n n e cto r s m an u factu re d p re ci p i ta ti o n - h ard e n i n g t yp e s ) s h al l a co m p o s i ti o n re m e l t- i n g o t t o l e ran ce s , b as i s fo r of th e re m e l t - g rad e s t an d ard . f ro m carb o n , co n f o rm to th e l o w- al l o y, an d co m p o s i ti o n a l m arte n s i ti c l i m i ts g i ve n 1 2. Table 1 1 ―Steel Composition Limits for Bodies, Bonnets , and End and Outlet Connector Materials Composition Limits Alloying Element % Carbon and Low-alloy Steels m as s fracti o n 45K Material for Weldneck Flanges Martensitic Stainless Steels a b c C arb o n 0 . 45 m ax. 0. 1 5 m ax. 0. 35 m ax. M an g an e s e 1 . 80 m ax. 1 . 00 m ax. 1 . 05 m ax. S i l i co n 1 . 00 m ax. 1 . 50 m ax. 1 . 35 m ax. 0. 05 m ax. 0. 05 m ax. P h o s ph o ru s S u l fu r N i cke l 1 . 00 d d d d m ax. e NA C h ro m i u m 2. 75 m ax. 1 1 .0 M o l yb d e n u m 1 . 50 m ax. 1 . 00 Van ad i u m 0. 30 m ax. NA – 1 4. 0 NA m ax. NA NA NA F O O TN OTE S a Al l o y of re s i d u al carbo n an d q u an ti ti e s i ro n co n tai n i n g o f o th e r e l em e n ts , a m axi m u m e xce pt of th os e 2 % m as s fracti o n i n te n ti o n al l y ad d ed in carbo n , 1 . 65 % m as s s p eci fi c q u an t i ti e s fracti o n m an g an e s e, fo r d e o xi d ati o n an d ( u s u al l y s i l i c o n an d /o r al u m i n u m ) . b S te e l co n tai n i n g ch rom i u m , c Fo r th e d e of re d u ct i o n s peci fi e d See 1 . 00 e ach Tabl e m ax. 3. 00 l e ss b u t m o re t h an th an of m axi m u m 5 t h at 0. 01 % % (1 . 05 m as s s p eci fi e d be l o w %) is fracti o n t o tal fo r carbo n th e s pe ci fi e d pe rm i tte d up to al l o yi n g e l e m e n t s, or s teel s wi t h l e ss th an 1 1 % m ass fract i o n s te e l . carbo n m axi m u m a m axi m u m of (0. 3 5 1 . 35 %) , an i n cre as e of 0 . 06 % m an g an e s e abo ve %. 1 2. n i cke l m ax. is is fo r s o u r - s e rvi ce acce p tabl e . app l i cati o n s m e et i n g N AC E M R 0 1 7 5 /I S O 1 51 56. F o r n o n s o u r s e rvi c e , a n i cke l co n te n t in S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 35 Table 1 2 ―Phosphorus and Sulfur Concentration Limits Part Product Specification Level N O TE Tab l e p u rp o s e l y 1 1 an d o m i tte d fro m re q u i re m e n ts If th e Tab l e co m p o s i ti o n is of i n d u s try s t an d ard If th e fracti o n Phosphorus Sulfur PSL 1 0 . 0 40 m ax. 0 . 0 40 m ax. PSL 2 0 . 0 40 m ax. 0 . 0 40 m ax. PSL 3 0. 025 m ax. 0. 025 m ax. PSL 4 0. 01 5 m ax. 0. 01 0 m ax. do tab l e s s p e ci f i e d e l e m e n ts 6.3.5.3 m as s not to ap p l y p ro vi d e to o th e r th e al l o y s ys te m s . m an u factu re r wi th C o m p o s i ti o n fre e d o m to u se l i m i ts al l o y of o th e r s ys te m s al l o y fo r s ys te m s th e are m u l ti p l i ci ty of e n co u n te re d . th o s e th e 1 2 th e s e % s p e ci f i e d as are by re fe re n ce re s i d u a l /trace wi th i n th e to a re co g n i z e d e l e m e n ts l i m i ts of th i s be i n d u s try re p o rte d , s tan d ard , p ro vi d e d it th e s h al l n ot be re s i d u a l /trace n e ce s s ary el em en t th at l i m i ts s p e ci f i cati o n . Tolerance Ranges m an u f actu re r re f e re n ce i n d u s try a th e s p e ci f i e s re co g n i z e d s tan d ard . s tan d ard , N O TE to If th e to l e ran ce Th e s e a app l y fo r PSL s tan d ard , m an u f actu re r ran g e s to l e ran ce s m ate ri al i n d u s try s h al l o n l y to th e s p e ci f i e s m eet th e th e 3 or PSL m ate ri al a m ate ri a l co ve re d in wi t h ch e m i cal m eet th e ch e m i s try re q u i re m e n ts m ate ri al s 4 s h al l in Tab l e Tab l e co m p o s i ti o n to l e ra n ce n ot co ve re d ran g e s by a re q u i re m e n ts of th e by re fe re n ce d re co g n i z e d i n d u s t ry 1 3. 1 1 . Table 1 3―Maximum Tolerance Range Limits for Alloying Elements (PSL 3 and PSL 4) Maximum Tolerance Range for Alloying Elements a Element % m as s fracti o n Carbon and Low-alloy Steel Martensitic Stainless Steels 45K Material for Weldneck Flanges C arb o n 0. 08 0. 08 NA M an g an e s e 0. 40 0 . 40 NA S i l i co n 0. 30 0. 35 NA N i cke l 0. 50 1 . 00 NA C h ro m i u m 0. 50 NA NA M o l yb d e n u m 0. 20 0. 20 NA Van ad i u m 0. 1 0 0. 1 0 NA F O O TN O TE a 6. 4 p ro p e rti e s N O TE 1 N O TE For t o tal 2 of th e al l o wabl e e xh i b i te d of th e AP I is 6H T th e parts vari ati o n fo r th e Q TC s it in an y o n e e l em e n t an d s h al l n ot e xce e d th e m axi m u m s peci fi e d in Tabl e 1 1 . s h al l al l l o cati o n s g u i d an ce an d m e ch an i cal q u al i fi cati o n in a re p re s e n t th e p ro p e rti e s of th e t h e rm al re s p o n s e of th e m ate ri a l q u al i fi e s . h ard e n ab i l i ty at re q u i re d h e a t- tre ate d th e p arts p ro vi d e s th e a s tan d ard m ate ri al on actu al ach i e vi n g 20H by p ro d u cti o n D epen d i n g p ro p e rti e s AP I th e General com p ri s i n g g o al are Qu al i fi cati on Tes t C ou pon s 6.4.1 Th e Val u e s of a g i ve n th ro u g h o u t g o od m ate ri al , p racti ce s p ro pe rti e s at o f b atc h - typ e co n ti n u o u s th e Q TC re s u l ts might n ot al ways co rre s p o n d to th e th e i r cro s s - se cti o n . f u rn ace , fo r th e h e at - tre atm e n t d e p th be l o w th e of parts su rface wi th l arg e cro s s - s e cti o n , e s tab l i s h e d by th e wi th th e m an u factu re r. h e at- tre atm e n t s e rvi ce s . th e QTC s h al l co n s i s t of a s acri fi ci al p ro d u cti o n p art or a 36 AP I p ro l o n g a ti o n re m o ve d f ro m q u a l i f y o n l y p ro d u ct i o n p art s N O TE p art, 3 Fo r th e N O TE wh i ch Th e Q TC 4 it A is a s acri fi ci al be a ER p arts , e x te n s i o n re q u i re d of 6.4.2.2 T yp i ca l u sed, b ar p art of be is a th e u s ab l e m ill tre p an n e d s am e p art or p ro l o n g at i o n QTC s h al l co re or p ro l o n g ati o n re m o ve d fro m a p ro d u cti o n o r s m al l e r E R . d e pe n d i n g an d p ro d u ce d fro m i n te g ral l y on th e s h ap e s , an d s h ap e or cro s s - s e cti o n as o th er t h at varyi n g of th e th e si ze s am e att ach e d a n y re - te m p e ri n g cro s s - s e cti o n com p l e x l arg e s t parts re m ai n re l i e f , s am e a an d s h al l s t o ck, th e wi t h th e it s tre s s f o r a s e parate a QTC b as i c ap p l y as An an d l o cati o n of th e te s t s p e ci m e n fro m d u ri n g th e m ate ri al bu t an d h e at - tre at h e at- t re atm e n t th at ca n wi th a be l o t. o p e rat i o n s , e x ce p t re q u i re d . u n i f o rm cro s s - s e cti o n , th e ra w m ate ri a l . cro s s - s e cti o n , p art , al l o r re - ag i n g raw of h e at th e it is n ot e x te n s i o n n e ce s s ary t h at s h al l m e et or th e e x ce e d p ro l o n g a ti o n th e m inimum Q TC . f o r a p art m odel s fo r i l l u s trate d s h al l be d e te rm i n e d PSL d e te rm i n i n g in u si n g th e ER m e th o d s F i g u re g i ve n in 6 . 4. 2. 2 . th e ER of s i m pl e soli d an d hollow p arts an d m o re co m p l i cate d p arts 4. t yp e part sh al l be d eterm i n ed by u si n g a th i ckn ess, ER d eterm i n ati on for th es e parts s h al l be i n accord an ce wi th QTC s h al l T , eq u al to th at of th e th i ckes t fl an g e of th at th e m eth o d s for com pl ex- sh aped parts. Size Requirements 6.4.2.3.1 Fo r m ay Q TC h avi n g p ro d u cti o n s h ap e . ER Methods 6.4.2.3 it is h ave Th e ER of a stu d d e d part. th e s acri f i ci al an d Selection s i ze s h al l if parts Th e si ze Equivalent Round 6.4.2.1 Th e sh al l p ro d u cti o n 6.4.2 part p art. i d e n t i cal o n l y, q u a l i f y o n l y m ate ri al h e at- tre a tm e n t, tu bu l ar an p ro d u cti o n p ro l o n g ati o n p ro l o n g a ti o n Fo r h e at - tre atm e n t an m ay q u al i fy o n l y p ro d u cti o n s h al l p o s t- we l d Fo r p ro d u cti o n s e l e cte d . Q TC Wh en b atch a h avi n g S P E C I FI C ATI O N 6 A Castings 1 , q u al i f i e s P SL as 2, an d P SL d e te rm i n e d 3, by th e ER of th e be e q u al to or g re ate r using the actual dimensions of the part in the “as th an th e - h e a t- d i m en si on s of th e p art treated” condition. 6.4.2.3.2 Forgings Fo r PSL 1 an d o r g re at e r th a n Fo r ER PSL as N O TE Fo r 1 th e PSL 3, 2 for 2, for 2, for p arts l arg e r th an p arts wi th of p arts re g ard l e s s A Q TC p arts re g ard l e s s d i m en si on s 3, fo r d i m en si on s PSL A Q TC m i n im um , N O TE an d th e m inim um , 1 PSL th an Fo r a P SL an th e wi th of 63 an l arg e r th an ER si ze, 1 25 of it ER l ess th an 63 mm (2. 5 in. ), th e ER of th e Q TC s h al l be e q u al to q u al i f i e s . of 63 mm (2 . 5 in. ) or l arg e r, th e Q TC si ze s h al l be 63 mm (2. 5 in. ) s i ze . (2 . 5 of it ER p art an p art mm ER an th e wi t h of p art p art wi th of in.) l ess ER m ay b e th an 1 25 u s ed mm (5 wh e n re q u i re d in. ), th e ER l arg e r, th e QTC b y th e of th e m a n u factu re r o r p u rc h as e r. QTC s h al l s h al l be be e q u al to or g re ate r q u al i f i e s . of 1 25 wi th mm (5 mm th e in.) (5 in. ) or e xce pti o n ER m ay be fo r bod i e s u s ed wh e n n oted s i ze in s p e ci fi e d th e 1 25 mm (5 in. ) ER f o l l o wi n g . b y th e m an u factu re r o r pu rch as e r . as a S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T Rou n d H e x ag o n ER a Wh en L = is s p e ci m e n b c Wh en On L ER l e ss l ess T Wh ere Bo d i es T th an re m o val . th an m u l ti fl an g e d d e is T , D p arts , = co n si d e r , S q u are T 1 .1 s e cti o n co n s i d e r as a ER as p l ate a of p l ate T R e ctan g l e = L of s cre we d ER = o r P l at e S i m pl e T 1 .5 ER Are a i nsi de d as h e d l i n es is th e H o l l o w S h ap e = 1 th i ckn e s s . /4 2 T T e n ve l o pe T s h al l be th e th i ckn e s s o f th e th i cke st an d o pen T 2 , fl an g e . th e l arg er of th e two i n d i cated d i m en si on s sh al l be u sed . en ds. 1 al l i n tern al an d e xtern al su rfaces d u ri n g h eat-treatm en t are wi th i n 1 3 mm ( 1 /2 i n . ) of th e fi n al su rfaces, ER = 1 an d e xte rn al su rfaces d u ri n g h eat- treatm en t are n ot wi th i n 1 3 mm ( /2 i n . ) of th e fi n al s u rfaces, th en . W h en d u ri n g h e at- ER = 2 b) General flanged bodies for complex-shaped wellhead parts f 1 Th i s are a is th e ce n te r co re /4 T e n ve l o p e fo r te s t s pe ci m e n c) Keel block configuration, equals Figure 4 —Equivalent Round Models ER For PSL tre at is 3, fo r bod i e s g re at e r th an th at 454 re q u i re kg a (1 000 yi e l d l b) , s tre n g th th e QTC of ER 75K or s h al l 2. 3 g re a te r be th e an d s am e . re m o val . R wh e re or T T /4 1 al l i n tern al te s t a) Simple geometric ER sections/shapes having length, L FO O TN O TE Wh en fo r th i ckn e s s . i s th e th i ckn ess wh en th e part i s h eat-treate d as i n wi th T 1 . 25 37 th e g re ater part’ s th an we i g h t th e p art it q u al i fi es 38 AP I bu t is n ot re q u i re d g re ate r th an — d esi g n 1 25 s p e ci fi e d a mm cri t e ri a in 6. 3 q u al i fi cati o n acce ptan ce a q u al i f i cati o n wh i ch e ve r a (1 0 in. ) , wi t h th e f o l l o wi n g is th e S e c ti o n or th e 5 in. ) ER Q TC s h al l be p e rm i tte d fo r p a rts wi th an th at: s tre s s wh e re s acri f i ci al a n al ys i s i d en ti fi e d th i s d i s tri b u t i o n th e or a p art at b y th e a an d m e ch an i cal is at of to 63 d e m o n s trate s p ro p e rti e s va l i d ate mm d i s tri b u ti o n p art a u sed d e pth s tre s s s acri f i ci al s p e ci f i cati o n th at are th e l o we r p art m e e ts t h an th e th e d esi g n re q u i re m e n ts is d e p th u sed of in to 63 (2. 5 th e th e in. ) d esi g n d o cu m e n t mm (2. 5 m e ch an i cal or in. ) T/4 , is th at l ess, at s ati s f y th e th e cri t i cal d o cu m e n tati o n ; th at or p ro pe rti e s wh i ch e ve r th e T /4 of p art th e m ee ts th i cke s t th e C h arp y s e cti o n of i m p act th e p arts , an d f o rg i n g s am e a th e f o rg i n g l ess; p ro vi d e d e x ce pti o n . QTC; of as of q u al i f i cati o n u si n g mm p ro vi d e s f o rg i n g cri te ri a re q u i re m e n ts — 25 0 in. ) of f o r th e cro s s - s e cti o n ( s ) — (5 d o cu m e n tati o n acce ptan ce — e xce e d At the manufacturer’s option, a 1 25 mm (5 E XC E P T I O N ER to S P E C I FI C ATI O N 6 A or s a cri f i ci al h e at - tre at p art th at g e o m e try, s h al l q u al i f y m ate ri al al l g ra d e , th e an d p ro d u cti o n h e at- tre at p arts c o ve re d p aram e te rs by as t he an al ys i s d e fi n e d by th e m an u f actu re r. N O TE 3 A Q TC Fo r P S L 6.4.3 4, a p ro l o n g a ti o n no cas e s am e p ri m ary g rad e s h al l [e . g . re m o ve d m e l t; in.) o r p ro d u cti o n ER p art m ay b e s h al l u se d be wh e n s p e ci fi e d b y th e m an u fac tu re r o r p u rch as e r . u sed . a m el t si n g l e no th e wo rk rati o AP I 6.4.3.3.1 B atch h as re m e l t u si n g rem e l t - g rad e n ot i n g ot al l o yi n g e l e ctro d e s h al l a or m el ti n g e x p e ri e n ce d m ay be s h al l p ro ce s s ) u sed be th e to i d e n t i cal q u al i f y p e rf o rm e d m ate ri al p ract i ce ( s ) vac u u m - d e g as s e d u sed to o th er on m e l ti n g t h an s h al l th at n ot p ract i ce ( s ) ] . re m e l t - g rad e th e s e fab ri cate cl e an e r m ate ri al i n d i vi d u a l p arts h avi n g QTC as a th at i n g o ts . P SL th e m ate ri al m ate ri al R em e l t - g rad e m ate ri a l re m e l t of q u al i f y 4 is from m ate ri al th e H o we ve r, s h al l be it f rom s am e re m e l t - q u al i f i e d on a u se th e s am e f o u n d ry p ract i ce ( s ) fo r th e th o s e u sed fo r th e p arts it q u al i f i e s re p re s e n tat i o n . m an u f actu re r 6.4.3.3 th at a Hot Working Practices p ro ce s s i n g Wel d i n g p ro c e s s e d b as i s . accu rate 6.4.3.1 .3 6.4.3.2 be f ro m ad d i t i o n al m an u f actu re r N O TE Q TC m ad e Casting Practices e n s u re h ot th e QTC ( co n s u m abl e 6.4.3.1 .2 Th e a p ri m ary f rom re m e l t- i n g o t Th e (1 0 Melting Practices q u al i fi e s to mm Melting, Casting, and Hot Working 6.4.3.1 .1 th e 250 Processing 6.4.3.1 In l arg e r th an of 20B s h al l u se p ro d u cti o n th e an d p art( s ) AP I on th e p art ( s ) it 20C it Q TC h ot q u al i fi e s . wo rk Th e rati o s to ta l h ot th at wo rk are rati o e q u al fo r to th e or Q TC l ess s h al l t h an n ot q u al i f i e s . p ro vi d e g u i d an ce on h ot wo rk rati o s . Welding on th e Q TC s h al l n ot be p e rm i tte d , e xce p t fo r attach m e n t- t yp e we l d s . Heat-treating Batch-type Furnace Heat-treatment h e at- tre atm e n t s h al l be p e rf o rm e d u si n g e q u i pm e n t q u a l i fi e d in acco rd an ce wi th 6. 5 . th o s e e x ce e d u sed th e in to ta l S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T Fo r it PSL 1 an d q u al i f i e s . th e QTC PSL Th e is n ot th at fo r of th e m ate ri al . Fo r PSL m ate ri al 454 th e kg QTC . 3, Fo r PSL 4 l b) , n ot co rre s p o n d i n g Th e th e as th e lim it 75 K QTC or of th e ( as s am e app l i ca b l e ) s h al l th a t be s am e s p e ci fi e d h e at - tre atm e n t te m p e ratu re n ot u se g re ate r s h al l th e be a te m p e ratu re s fo r th e h i g h er s h al l wh e re h e at- tre ate d in t h at e xce e d th e th e QTC n ot p e rm i tte d of of 75 K th e be by it q u al i fi e s , s h al l be l o we r th e th e wi th i n th an 1 4 h e at - tre at as th e p art( s ) p ro ce d u re ( s ) . 1 4 °C If au s te n i t i z i n g , °C (25 (2 5 ° F) ° F) p ro ce d u re of be l o w fo r th at p art( s ) . or bod y h e at - tre at p ro ce s s i n g h e at - tre at i n g p art( s ) th at f o r th e we i g h t s am e th e s h al l d e s i g n ati o n th e s p e ci f i e d as fo r p art( s ) t h an n ot m ate ri a l an d l ot h e at - tre atm e n t s g re ate r d u ri n g f u rn ace an d fo r bo d i e s h e at - tre a t an d s am e is th at u se g re ate r q u e n ch tan k a th an as th e q u al i f i e s . ad d re s s e d m e ch an i cal e ach b atch e xp e ri e n ce treated using the manufacturer’ te m p e ratu re h a n g e rs p ro d u cti o n to p art e ach s p e ci fi cal l y or s h al l h e at - te m p e ri n g at of th at i t o n l y, p ro l o n g a ti o n be u ppe r ti m e m an d re l p arts p arts N O TE Th e Th e c yc l e fo r (1 000 QTC ag e - h a rd e n i n g d e s i g n at i o n p ro d u cti o n F o r al l or p art( s ) . Th e th e s h al l h e at- tre at e d s o l u ti o n - tre ati n g , th o s e 2, Q TC 39 t e s ti n g p art q u e n ch s h al l fo r s h al l h e at- tre atm e n t u n d er P SL be e ach be u sed re q u i re m e n ts 3, th e re q u i re m e n ts p e rfo rm e d h e a t- tre at fo r m u l ti p l e of PSL 4 do pe r l o t. h e at of pe r PSL PSL PSL l o t. from 1 , th e PSL 2 , s h al l app l y. te s ti n g or s am e an d 2 Th e p ro l o n g ati o n s b atch e s n o t ap pl y to an d h e at - tre at I n d i vi d u a l q u e n ch 1 f u rn ace P SL s h al l u se p ro d u ct i o n a p art s l o ad . 3. 6.4.3.3.2 Continuous-type Furnace Heat-treatment C o n ti n u o u s Fo r th e m ate ri al m ate ri al 6.4.4 h e at- tre at e d it s h al l in a be p e rf o rm e d co n ti n u o u s u si n g f u rn ace , e q u i pm e n t th e Q TC q u al i f i e d s h al l be in f ro m acco rd an ce th e s am e wi th h eat 6. 5 . an d h e at - tre at l ot as q u al i fi e s . Material Qualification 6.4.4.1 If h e at- tre atm e n t Tensile and Impact Test Specimens te n s i l e an d /o r h e at- tre atm e n t N O TE 1 i m p act te s t s p e ci m e n s are re q u i re d , th e y s h al l be re m o ve d f rom a Q TC af te r th e f i n al Q TC c yc l e . M u l ti p l e Q TC s m ay be u sed , p ro vi d e d th at al l th e ap p l i cab l e Q TC re q u i re m e n ts of th i s s pe ci fi cati o n are s ati s fi e d . Test s p e ci m e n s s h al l 1 th e ce n te r s e cti o n N O TE fro m of 2 4 T be Fo r Q TC s f ro m (see l arg e r s h al l fo r a F i g u re th an th e be th e Q TC ro o t are If p art a p ro d u cti o n AS T M N O TE si ze A3 7 0 p h ys i cal Q TC , th e 3 th e is u sed as s t an d ard - s i z e d , th e s u b si z e Q TC of i n s tan ce th e th at s p e ci m e n s / 4 a T s p e ci fi e d th an f ro m f ro m QT C , fo r a QTC 1 2. 5 QTC QTC s u ch mm th at wi t h i n 3 6. 4. 2. 3 , th e th e be th e i r mm QTC en ds te s t of it (0 . 50 0 is not re q u i re d s u ch th e l o n g i tu d i n al ( / 8 in. ) of ce n t e rl i n e th e axi s is m i d - th i ckn e s s wh o l l y of wi th i n th e th i cke s t th at s p eci m e n s in.) n e ce s s ary i f th e s pe ci fi e d th e th at th e Q TC te n s i l e te s t si ze s p e ci m e n s we re be re m o ve d s p e ci m e n u sed . g au g e l e n g th an d QTC . f o r th at p ro d u cti o n s tan d ard - s i z e d in in wo u l d th e pre ve n ts re fe re n ce d or 4) . s i ze re m o ve d l e as t re q u i re m e n ts co n f i g u rati o n In at sol i d s u rface 1 C h arp y V- n o tch m e e ti n g th e 1 farth e r fro m s p e ci m e n s re m o ve d e n ve l o pe a h o l l o w QTC a l o cati o n Test / co re s h al l p art d i am e te r as be re m o ve d d e fi n e d te n s i l e in f ro m a s e cti o n of th e p art 6. 4. 2 . s p e ci m e n s s h al l be u sed , u n l ess th e th e i r u s e . s p e ci m e n s AS TM A3 7 0 can n o t m ay b e be u sed . u sed b e cau s e of th e p h ys i cal co n fi g u rati o n of th e 40 AP I S tan d ard - s i z e d i n s u ff i ci e n t i m p act m ate ri al , s p e ci m e n s , in wh i ch 1 0 cas e mm x 1 0 th e n e xt s u ch th a t S P E C I FI C ATI O N 6 A mm in s m al l e r cro s s - s e cti o n , s h al l s tan d ard - s i z e d 1 I m p act U n l ess s p e ci m e n s s p e ci f i e d °F s h al l be re m o ve d o th e rwi s e , an d 1 20 te n s i l e ( b e t we e n 40 6.4.4.2 Hardness Testing At l e as t on e R ockwe l l Th e Q TC th e b y th e p ro ce d u re s 6. 5 or Bri n el l ten s i l e I SO al l h e at- p ro d u cti o n of th i s p arts acco rd an ce Au to m ati c m e an s of 6.5.2 of p ri o r i m pact ( al l to tes t p arts ) - tre a ti n g s h al l s u i tabl e an 6. 5. 4 ER be perform ed h ard n e s s sp eci m e n s . or I SO be e q u i pm e n t e q u al p arts an d an d to 6508 on te s t i n g a e n ve l o p e . te m p e ratu re b e t we e n ( al l p arts ) , th e QTC after th e fi n al s h al l H ard n e s s p l ace d in s h al l s h al l be be th e s am e te s ti n g s h al l be o r AS T M E1 0, AS T M co n s i d e re d th e p e rf o rm e d f u rn ace s i n s tru m e n ts th e be o r g re ate r t h an h e at- tre at re co rd i n g p ro te cti ve co n tro l l i n g an d 4 °C an d 50 °C h e at-tre atm en t cycl e. h e at - tre atm e n t p erform e d E 1 8, in c ycl e s acco rd an ce o r AS T M wi th E1 1 0. e ti n g th e f u rn ace t h at s h al l ER wi th h ave be wo rki n g e q u i pm e n t of th e h e at - tre at i n g be e n th a t s u bj e ct is ro u ti n e l y e q u i pm e n t s u rve ye d in u sed to p ro ce s s Q TC . th at acco rd an ce h as be e n wi th ca l i b rate d An n e x M. u se d . zo n e ( s ) an d p ro t e cte d f ro m f u rn ace atm o s p h e re s by d e vi ce s . re co rd i n g i n s tru m e n ts u sed fo r th e h e at - tre atm e n t p ro ce s s e s s h al l be accu rate to ± 1 % ran g e . Instrument Calibration T em p e ratu re - co n tro l l i n g E q u i pm e n t u sed to an d cal i b rat e re co rd i n g th e i n s tru m e n ts p ro d u cti o n s h al l e q u i pm e n t s h al l be be cal i b rate d accu rate to at ± l e as t 0. 25 % o n ce of e ve r y fu l l - s cal e 3 m o n th s . ran g e . Production Type Equipment —Batch-type Furnaces 6.5.4 6.5.4.1 Temperature Tolerance 6.5.4.1 .1 Austenitizing, Normalizing, Annealing, or Solution Annealing Furnaces tem p e ratu re s o l u ti o n th e th e at an y an n e al i n g f u rn ace te m p e ratu re th an at T Instrument Accuracy 6.5.3 afte r c ycl e s p ro d u cti o n co n tro l l i n g th e i r f u l l - s cal e Th e p e rf o rm e d 4 is u sed. s p e c i f i cati o n . h avi n g wi th T h e rm o co u p l e s or / th e th e re be treating of parts, QTCs shall be performed with “production type” equipment me H e at- tre atm e n t of h ard n ess tes t s h al l an d 6506 “Production type” heat Th e wi th i n wh e re s h al l General re q u i re m e n ts in be is e x ce pt o btai n ab l e P rod u cti on H eat-treati n g E q u i pm en t 6.5.1 Fo r in s h al l n o tch u s ed , °F) . h e at- tre atm e n t e xpe ri e n ce d te s t i n g th e be s p e ci m e n is po i n t s h al l wo rki n g re ach e d , te m p e ratu re in n ot th e zo n e none wo rki n g vary of to l e ra n ce . by h as th e zo n e m o re been of th an ± a fu rn ace 1 4 b ro u g h t te m p e ratu re °C up re ad i n g s (± to u sed 25 fo r ° F) au s te n i ti z i n g , f ro m th e t e m p e ratu re . s h al l e xce e d th e n o rm al i z i n g , f u rn ace B e f o re s e t- po i n t th e set -poi n t an n e al i n g , te m p e ratu re f u rn ace te m p e ratu re s et- po i n t by m o re S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 41 6.5.4.1 .2 Tempering, Aging, or Stress-relieving Furnaces F u rn ace s (± 1 5 ° F) th at are u sed from th e f u rn ace te m p e ratu re . e x ce e d th e B e fo re fo r th e s e t- p o i n t tem p e ri n g , s e t- poi n t f u rn ace ag i n g , s e t- poi n t te m p e ratu re an d /o r t e m p e ratu re b y m o re s tre s s - re l i e vi n g af te r th e te m p e ratu re th an th e is f u rn ace re ach e d , te m p e ratu re s h al l n ot wo rki n g n on e of vary zon e th e by h as m o re bee n th an ± b ro u g h t te m p e ratu re 8 up re ad i n g s °C to s h al l to l e ra n ce . 6.5.4.1 .3 Multiple Use Furnaces Fo r fu rn ace s s u pp l i e r s h al l u sed s h al l co n fo rm 6.5.4.2 Th e to th e te m p e ratu re s 6.5.4.3 Wh en th e of a ti m e Th e f u rn ace of th e fu rn ace S AE S AE is re p ai re d n ot AM S 2 7 5 0 a new an d s p e ci f i e d fo r in i d e n ti f i e d e ach in 6 . 5 . 4. 1 . 1 o pe rat i o n . 6. 5. 4. 1 . 1 an d Th e 6. 5. 4. 1 . 2 , an d fu rn ace as 6 . 5. 4. 1 . 2, th e te m p e ratu re app ro p ri ate h e at- tre atm e n t u n i f o rm i t y f o r th e p ro ce s s s u rve y u sed. b atch - t yp e wi th fu rn ace An n e x s h al l be s u rve ye d wi th i n 1 ye ar p ri o r to u se of th e f u rn ace M. or fu rn ace re q u i re q u al i t y cal i b rati o n is to th e s u rve y a s e cti o n s f u rn ace re b u i l t, s u b j e ct a new an d R e pa i rs ca l i b rati o n n e w te m p e ratu re on f u rn ace is re q u i re d . s u rve y te m p e ratu re f o l l o wi n g . as s u ran ce re q u i re d Al l f u rn ace on th e s h al l re pa i rs th at be th e do carri e d f u rn ace not out to af f e ct b e fo re th e th e th e co n d i t i o n f u rn ace it t e m p e ratu re was in is at to l e ran ce ca l i b rati o n . an d f u rn ace re pa i rs m ake s h al l re tu rn re pai rs s u rve y an d m o d i f i cati o n s o rg an i z ati o n b as e d or s u rve y th at an d re pa i rs s h al l m o d i fi cati o n s d e te rm i n ati o n o r m o d i f i cati o n s in be s h al l wh e t h e r acco rd a n ce u sed be an to d e t e rm i n e d o cu m e n te d , ad d i t i o n al wi th S AE an d f u rn ace AM S 2 7 5 0 or Production Type Equipment –Continuous-type Furnaces AM S 2 7 5 0 or f u rn ace s S AE C o n ti n u o u s - typ e s h al l be o pe ra te d , m ai n tai n e d , m o d i fi e d , acco rd a n ce wi t h an d re p a i re d in acco rd an ce wi t h S AE AM S - H - 6 8 7 5 . fu rn ace s s h al l be s u rve ye d in An n e x M. Wel d i n g 7. 1 G en eral S e cti o n 7 s h al l ve l o ci t y o x yg e n 7. 2 not appl y fu e l to m ate ri al s u rf ace p ro p e rt y co n tro l s , s u ch as t h e rm al s p ra y p ro ce s s e s [e . g . high- ( H VO F ) ] . N on pres s u re-con tai n i n g Wel d s O th er Th an Wel d O verl ays 7.2.1 Welding Procedure/Performance PSL 1 , acco rd an ce — — e ach acco rd an ce p re vi o u s C o n ti n u o u s - typ e Fo r o pe ra ti o n s ran g e AM S - H - 6 8 7 5 . 6.5.5 7 wi th i n in s h al l re s p o n s i b l e s u rve y re q u i re m e n ts h e at- tre atm e n t, wh e th e r th e te m p e ratu re Furnace Repairs fo r th e h e at - tre atm e n t th e Temperature Uniformity Survey Frequency f o r h e at- tre atm e n t u sed fo r d efi n e AS M E I SO I SO PSL wi th 2, th e BPVC , 1 56 0 9 9606 PSL 3, an d PSL 4, we l d i n g p ro ce d u re s an d p e rf o rm an ce q u al i fi cati o n s s h al l be in p arts of fo l l o wi n g : S e cti o n I X, ( p ro ce d u re s ) , or a p p l i cab l e [ we l d e r p e rf o rm an ce p arts q u al i fi cati o n of I SO 1 56 1 4 (W P Q ) ] . ( q u a l i f i cati o n t e s ti n g ) , an d ap p l i cab l e 42 AP I 7.2.2 Application Fo r P S L — 1 , P SL Wel d i n g 2, PSL s h al l be 3, an d For we l d i n g acti vi t i e s s h al l be p e rf o rm e d sh ou l d to in we in fo l l o w ad h e re d P SL p e rf o rm e d N o n p re s s u re - co n tai n i n g — S P E C I FI C ATI O N 6 A 4, in th e f o l l o wi n g acco rd an ce s h al l wi th ap p l y. q u al i f i e d p ro ce d u re s lds shall meet the manufacturer’ acco rd an ce re q u i re m e n ts ad d i ti o n to wi t h in I SO th e s p e ci f i c q u al i fi e d re l e va n t d esi g n we l d i n g p arts re q u i re m e n ts s as of I SO by q u al i f i e d we l d i n g p e rs o n n e l . re q u i re m e n ts . p ro ce d u re s , 3 834. e s tab l i s h e d As in a th i s we l d i n g wo rk m inim um , an d I SO re l ate d 3 8 3 4 - P art 3 s p e ci f i cati o n . 7.3 Pressure-containing Fabrication Welds 7.3.1 General F ab ri cat i o n 7.3.2 Fo r we l d i n g s h al l PSL 7.3.3 1 , PSL 1 , we l d i n g PSL 2, P SL P SL 1 , of 7.3.4 P SL 2, pl u g s. 3, an d PSL 4, d esi g n of g ro o ve an d fi l l e t we l d s wi th to l e ran ce s s h al l be d o cu m e n te d th e 3, an d P SL (W P S ) . Wel d i n g we l d i n g 4, Th e we l d i n g co n s u m ab l e s m an u f actu re r co n s u m ab l e s s h al l s h al l s h al l h a ve be a co n f o rm wri tte n s to re d to th e re q u i re m e n ts p ro ce d u re an d u sed fo r as s to rag e of th e an d we l d i n g co n tro l re co m m e n d e d by of th e co n s u m abl e . PSL 2, PSL 3, an d PSL re c o rd 4, th e (PQR) , d e p o s i te d s h al l we l d m eet or m e tal e x ce e d m e ch an i cal th e p ro p e rti e s , m e ch an i c al as d e te rm i n e d p ro pe rti e s s pe ci fi e d b y th e fo r th e p art. Welding Procedure Qualifications Written Procedure Fo r P S L 1 , BPVC P SL Wel d i n g , 2, s h al l in Th e be PQR an d ( AS M E re co rd al l q u al i fi cat i o n th i s an d P SL BPVC or I SO , in 4, th e f o l l o wi n g acco rd an ce 1 56 0 9. Th e S e cti o n IX or BPVC , t e s ti n g . of S e cti o n an d B o th S e cti o n s p e ci fi cati o n , I X) or W PS W PS, be wri t te n an d q u al i f i e d 1 56 1 4- 1 . Th e q u al i fi e d by u se WPS of s h al l in a cco rd an ce we l d i n g wi t h p ro ce d u re d e s c ri b e al l th e to W P QR as e s s e n t i al , p e rf o rm an ce e s s e n ti al th e PQR (i f q u al i f i cati o n re q u i re d ) s h al l be re co rd vari ab l e s m ai n tai n e d as of (W P Q R ) th e we l d re co rd s in (I SO 1 561 4- 1 ) p ro ce d u re (I S O 1 561 4 - 1 ) is e q u i val e n t to P QR ( AS M E BPVC , u sed acco rd an ce 1 5. re fe re n ce AS M E te s t vari ab l e s . we l d e r an d app l y. s h al l I SO s u pp l e m e n tary th e s h al l wi th W PS s u pp l e m e n tar y e s s e n t i a l e s s e n ti al re q u i re m e n ts In 3, p e rf o rm e d IX AS M E n o n e s s e n ti a l , s h al l PSL S e ct i o n re q u i re d N O TE P SL q u al i f i cati o n th e 7.3.4.1 th e va l ve - re m o val Deposited Weld Metal Properties p ro ce d u re fo r an d s p e ci f i cati o n s . co n s u m abl e s . 7.3.3.2 — s s p e ci fi cati o n m an u f actu re r o f — bu l l p l u g s Welding Consumables p ro ce d u re d esi g n on Materials 7.3.3.1 Fo r p e rf o rm e d Joint Design in the manufacturer’ Fo r n ot be S e cti o n I X) . wi th S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 7.3.4.2 Base Metal Groupings Fo r P S L — 1 , For P SL 2, we l d i n g PSL 3, For we l d i n g PSL te s t we l d m e n t a PSL th e te s t 1 an d 3 an d th e 7.3.4.4 1 , For 2, m ate ri al For if acco rd an ce 4, in BPVC , b y th e ap p l i cabl e h e at- tre atm e n t h e at- tre ate d ad d i t i o n be in to th e s th e is S e ct i o n I X, b as e m ate ri al ( s ) n ot l i s te d in m an u factu re r. p arts re q u i re d co n d i t i o n . wri tte n of I SO 1 561 4, g ro u p i n g s h al l be as d efi n e d by P o s t - we l d th e W PS, al l te s ti n g h e at- tre atm e n t of th e s h al l te s t be don e we l d m e n t wi t h th e s h al l be s p e ci f i cati o n s . re q u i re m e n ts s am e l o we r al l o wab l e PSL an d fo r tem p e ratu re te m p e ratu re be E 92 Vi cke rs PSL ran g e l i m i ts 1 an d P SL as th at s p e ci fi e d s h al l n ot 2, e xce e d th e 28 p o s t- we l d on °C th e (50 h e at- tre atm e n t W PS. Th e of d i f f e re n ce °F) . N O TE 1 E 1 40 . When s h al l O th e r a be s cal e 2 be Fo r ( al l in f o l l o wi n g an d s h al l HH, be an d on CC, th e p arts ) , fo r th e te s ts an d N AC E co n ve rs i o n s h al l b as e - m ate ri al m e th o d ; s h al l acro s s be of or th e re co rd e d M R 0 1 7 5 /I S O m an u f actu re r an d R o ckwe l l R e s u l ts ap p l y. h ard n e s s wi th th e we l d s h al l p e rf o rm e d acco rd a n ce m e th o d . u se d co rre l ati o n s o th e r an d re p o rte d e xam p l e , in I SO h ard n e s s s p e ci f y to we l d p art an d of b as e - m ate ri al th e PQR. h e at- H ard n e s s te s t 1 51 56. H AZ 6507 c o n ve rte d as th e h ard n e s s cro s s - s e cti o n ( al l p arts ) , R o ckwe l l re ad i n g s C, fo r in u si n g as te s ti n g th e 98 N ap p l i cab l e . m ate ri al s l o cat i o n s . acco rd an ce wi t h i n wi th m e th o d AS T M th e or E 1 40 s co p e of m ay be t h an e s tab l i s h e d AS T M s h al l be fo r E 1 40 b as e d or on i n d i vi d u al I SO m ate ri al s 1 8265 va l i d at e d th at are co n ve rs i o n te s t re s u l ts . o u ts i d e is u sed , Th e th e s co p e th e of I SO 1 8265 co n ve rs i o n m e as u re d h ard n e s s or m e th o d an d te s t p are n th e s e s . 20. 0 m e as u re m e n t H RC val u e an d (22 8 te s t H BW ) , wh e re 20. 0 H RC is th e co n ve rte d h ard n e s s val u e an d 228 H BW is s cal e . Hardness Testing for Minimum Mechanical Properties s p e ci fi e d PSL we l d s, Th e FF, BB, kg f be d o cu m e n te d o ri g i n al For be AA, 1 0 co n ve rs i o n sh al l N O TE 7.3.4.5 th e ap p l i ca ti o n . AS TM th e s h al l 6508 s h al l 4, EE, p e rf o rm ed I SO 1 8265 P SL DD, c l as s e s s h al l AS T M I SO an d cro s s - s e cti o n re s u l ts or th e i r 3, ( H AZ ) E1 8 N O TE wi t h ap p l y. AS M E s p e ci f i cal l y q u al i fi e d p o s t- we l d s h al l AS T M Wh en wi th s h al l 1 561 4. p o s t - we l d cl as s e s zo n e m ate ri al T e s ti n g — P SL P SL l o cati o n s — 2, th e u p p e r an d af f e cte d or f o l l o wi n g Hardness Testing Fo r P S L — P SL in we l d m e n t b e t we e n — in I SO th e acco rd an ce be ccordance with the manufacturer’ For — of 4, Heat-treatment Fo r in p arts P SL in s h al l p ro ce d u re s b y app l i cab l e 7.3.4.3 an d p ro ce d u re s P - n u m b e r g ro u p i n g — 43 1 , PSL 2, a m in im u m th re e m an u factu re r o r p u rch as e r , PSL wi th te sts th e 3, an d PSL 4, for th e of th ree h ard n ess tes ts i n h ard n e s s Th e s e acco rd an ce b y th e m ay te s ts be m e th o d s s h al l u sed s h o wn to in be m ad e q u al i fy th e p u rp o s e s we l d of th e wel d m etal b y th e 1 0. 4. 2. 4. 2. f o l l o wi n g s am e m e tal wi th s h al l h ard n e s s sh al l m e th o d s a a p p l y. i n s p e cti o n be m ad e an d as h ard n e ss u sed l o we r to an d i n s p e ct th an q u al i f yi n g record ed th at p ro d u cti o n as part of th e P QR . p ro d u ct i o n e s tab l i s h e d in we l d s . 1 0. 4. 2 . 4. 3 in 44 AP I 7.3.4.6 Impact Testing Fo r P S L — — If 1 , P SL i m p act 2, A3 7 0 rad i u s of R e s u l ts 8 If a of te s t of wh i ch For P SL If i m p act f ro m th e 1 / wi th i n 4 o ri e n t e d — — 2, wi th s h al l an d te s ti n g is re q u i re d of m e tal th e H AZ s p e ci m e n s Th e an d th e m e tal an d PSL b e co m e o r AS TM of BPVC th re e , i m p act S e ct i o n val u e e q u al th e fo r one of th e th e b as e f ro m 3 an d f ro m PSL th e — 1 , P SL , 4, of th e te s t we l d e ach ) : 1 00 to te s ti n g c h e m i cal s u pp l i e r m e et PQR. th e An y p e rfo rm e d u si n g I SO m inim um re te s ts s p e ci m e n s rem o ve d ad d i ti o n a l wi th or no e xce e d i n g i m p act t wo T is an d % s e ts th e we l d do in acco rd a n ce 1 48- 1 , a s tri ke r wi t h wi t h a of re q u i re m e n ts i m p act te s t i n g of th e sh al l b as e be in th e f ro m th e re q u i re d h e at - tre atm e n t re q u i re d l o cat i o n m ay m inim um be wi th i n m ad e , ave rag e th e e ach val u e pe r of re q u i re m e n ts th re e At th i ckn e s s as te s t s p e ci m e n s l e as t of ap p l y. one th e f ace we l d . s h al l of Th e be e ach ro o t re m o ve d : s p e ci m e n of th e n o tch te s t we l d one set s h al l be s h al l be f o l l o ws : m e tal ; as n ot te s t H AZ. l o ca te d i n cl u d e re q u i re m e n ts an al ys i s o r b y te s ti n g IX of P SL 3, IX or I SO 1 , P SL 2, PSL m u ch ap p l y to H AZ PSL m ate ri al as pos s i bl e . 1 . 7. 3 . 4 . 7 an d or do of an d P SL I SO n o t ap pl y 4, th e s h al l to PSL we l d e rs 9606. b as e be 1 an d R e co rd s m ate ri al s p art of of an d th e an d fi l l e r m e tal fo r th e s h al l be PQR. PSL 2. we l d i n g we l d e r o p e rat o rs W PQ s h al l te s ts be s h al l q u al i f i e d be in in acco rd an ce acco rd a n ce wi th wi t h AS M E 9 606. 3, s h al l co n form W e l d e rs an d in th e we l d s P re h e ati n g of P SL 4, th e f o l l o wi n g s h al l to th e q u al i fi e d W PS an d s h al l o p e rato rs s h al l co n s i d e re d p art h ave app l y. be perform ed acce s s to , an d s h al l b y q u al i fi e d co n fo rm wel d e rs/we l d i n g to , th e we l d i n g operators . p aram e te rs as W PS. t h at manufacturer’ an d we l d i n g are m an u f actu re r to — be W h en Welding Requirements W el d i n g Al l 2, S e cti o n S e ct i o n d e fi n ed — s h al l th e b as e - m ateri al wh e re e ac h ) : i m p act re q u i re m e n ts BPVC PSL Fo r P S L — s h al l I X) ad d i ti o n al Welder Performance Qualification 7.3.6 of to m ate ri al , th e m ate ri al , ( th re e ( th re e fo l l o wi n g set s u rf ace s p e ci m e n s ad d i ti o n al 4, 7.3.5 , H AZ p art ad d i t i o n al Th e BPVC te s ti n g t e ch n i q u e . A3 7 0 . N O TE AS M E th e V- n o tch Chemical Analysis o bta i n e d Fo r ap p l y. m ate ri a l , b as e - m ate ri al s h al l AS M E PSL s u rf ace to C h arp y we l d an 3, T b as e th e s h al l 1 0. P SL we l d th e re te s t e xh i b i t f o l l o wi n g fo r 1 48- 1 a th e u si n g re s u l t s ( pe r 4, u sed . th e I SO o r T ab l e n o rm al 7.3.4.7 be of th e n P SL 1 48-1 in co u p o n an d re q u i re d s h al l we l d N O TE Fo r 9 is te s ti n g fai l s , 3, I SO R e co rd s te s t T abl e or mm acco rd an ce s am e PSL te s ti n g AS T M m ate ri al . — S P E C I FI C ATI O N 6 A d e s cri b e th e as s e m b l i e s s wri tte n or of th e re q u i re m e n ts p arts , pro c e d u re s . if d esi g n f o r th e re q u i re d by of a i n te n d e d th e p ro d u ct i o n p art s h al l be s p e ci f i e d by th e we l d . W PS, sh al l be p e rf o rm e d in acco rd an ce wi th th e S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 7.3.7 Post-weld Heat-treatment Fo r P S L — — 1 , Wel ds In be — — m ay cas e 2, Th e th e be l o cal l y of s h al l be p o s t - we l d l o w- a l l o y q u e n ch e d te m p e ri n g f o l l o wi n g s h al l fo r P SL 1 s h al l f u rn ace p o s t - we l d M. a on th e N O TE Fo r P S L Th e 3 l o ca l ban d , on m ate ri al Th e an d as P SL 4, th e th at p ro d u cti o n N OTE 2 n ot th e of p art be PSL s h al l be Th e ad d i ti on al 1 an d co n tro l l i n g For P SL th e we l d i n g acti vi t i e s 2 ra n g e en d 50 of mm s te e l s , th e s h al l be s h al l co n s i s t s p e ci f i e d th e (2 we l d , in. ), h e at- tre atm e n t s h al l s h al l s h al l W PS . s p e ci f y p ro ce d u re s fo r th e u se of po s t- we l d h e at- tre at m e n t tem p e ratu re s h al l in of th e s h al l p e rf o rm e d h e ati n g a q u al i f i e d be th e wh i ch e ve r is re q u i re m e n ts of e q u i pm e n t ci rcu m f e re n ti al W PS. wi d e s t l ess. wi th Th e wi d th H e ati n g of by m e e ti n g b an d m i n im um th e we l d d i re ct aro u n d wi d t h pl u s f l am e th e th e of th e ei th er th e i m pi n g e m e n t do n o t ap p l y to PSL 1 . ap p l y. th e e q u al P SL 2 ap p l y. h e at- tre atm e n t on to W PS. of th e Th e p ro d u cti o n we l d m e n t s tre s s - re l i e vi n g o r g re ate r th an th at of th e s h al l be h e at- tre atm e n t te s t in th e s am e ti m e ( s ) at te m p e ratu re te m p e ratu re of we l d . post- wel d h eat-treatm en t req u i rem en ts o f P SL 3 an d PSL 4 d o n ot appl y to PS L 1 2, th e s f o l l o wi n g we l d i n g q u al i f i cati o n p e rf o rm e d sh ou l d fo l l o w in of th i s s h al l an d PSL 2. co n tro l s ys te m acco rd an ce re q u i re m e n ts s h al l wi t h in th e be s h al l i n cl u d e o p e rato rs I SO an d q u al i fi e d re l e van t a d h e re d to p arts in p ro ce d u re s th e u se we l d i n g of I SO ad d i ti o n to of fo r m o n i to ri n g , p ro ce d u re s , 3 83 4. u p d at i n g , an d W PS. As s p e ci f i c a we l d i n g m ini m um , re q u i re m e n ts wo rk I SO as an d re l ate d 3 8 3 4 - P art 3: e s tab l i s h e d in cal i b rat e d in s p e ci f i cat i o n . I n s tru m e n ts to i n d i cate t e m p e ratu re , ccordance with the manufacturer’ Fo r P S L In ap p l y. we l d e rs /we l d i n g Standard Quality Requirements — m an u factu re r q u al i f i e d p e rm i tte d . f o l l o wi n g p o s t- we l d p arts t e m p e re d h e at- tre atm e n t or or po s t- we l d s p e ci f i e d — The manufacturer’ a a p pl i cab l e Welding Controls Fo r P S L — Th e th e ap p l y. th e side th e ad d i ti o n al an d h e a t- tre atm e n t wi t h i n e ach of s h al l re q u i re m e n ts ran g e p o s t - we l d te m p e ratu re Ad d i ti o n al l y, 7.3.8 An n e x t h i ckn e s s 1 wi th ap p l y. of at acco rd a n ce te m p e ratu re . re q u i re m e n ts Ad d i ti o n al l y, in h e at- tre at e d . Ad d i ti o n al l y, n o m i n al — ap p l y. h e a t- tre atm e n t. re q u i re m e n ts co n tro l l e d — s h al l h e at- tre atm e n t b e l o w th e we l d — f o l l o wi n g p o s t- we l d th e Fo r P S L — th e P o s t- we l d l o cal — 45 3 an d ad d i ti o n we l d i n g P SL to 4, th e th e s h al l re q u i re m e n ts p aram e te rs eq u i pm en t f o l l o wi n g trace ab l e s h al l to a be s fo r vo l t ag e , wri tte n an d am p e rag e s h al l be s e rvi ce d an d s p e ci f i cati o n s . ap p l y. PSL s e rvi ce d n ati o n al l y o r 1 /P S L an d 2, i n s tru m e n ts , m e te rs , an d calibrated to the manufacturer’ i n t e rn at i o n al l y re co g n i z e d s ta n d ard s g au g e s wri tte n s p e ci f i e d u sed to co n fi rm s p e c i f i cati o n s b y th e by m an u factu re r. 46 AP I — Th e cal i b ra ti o n e s tabl i s h e d s h o rte n e d u sed, Th e on th e an d we l d i n g a m ax i m u m I n te rval s re c o rd e d fre q u e n c y, ad d i ti o n al re q u i re m e n ts of m ay be h i s to ry. W ri tte n h ard n e s s re s u l ts . co n tro l re q u i re m e n ts 6 m o n th s l e n g th e n e d re co rd s of PSL 3 s h al l an d u n ti l re co rd e d ( 6 - m o n th d o cu m e n t P SL 4 do cal i b rati o n m axi m u m th e cal i b rati o n n o t ap pl y to h i s to r y i n cre m e n t) PSL 1 or d at e , an d can be s h al l be p ro ce d u re PSL 2. Wel d i n g we l d i n g s h al l 7.4.2.2 b as e q u al i fi e d ap p l y to P SL 1 , PSL 2, PSL 3, an d PSL 4, u n l ess o th e rwi s e n oted . 7.4.2.4 m ate ri al in d efi n e th e acco rd an ce re q u i re m e n ts i m p act s e l e cte d WPS wi th th e an d N DE s p e ci f i e d re q u i re m e n ts . W PS. s tre n g th (i f fo r m ate ri al re q u i re d ) , an d co m p o s i t i o n , m ate ri al h e at - tre atm e n t co n d i t i o n d e s i g n ati o n s h al l be as kn o wn s p e ci f i e d p ri o r to in th i s s e l e cti n g an d th e acce s s f o r re pai r s h al l e n s u re co m p l e te fu s i o n . Procedure Qualification Record Th e W P S 7.4.2.5 s e l e cte d s h al l be s u pp o rte d by a PQR as d e s cri b e d in 7. 3 . 4. Repair Welding we l d i n g 7.4.2.6 T h e re p e rf o rm e d s h al l Fusion Th e W PS R e p ai r be pro ce d u re s W PS. 7.4.2.3 of bu l l pl u g s , va l ve - re m o val pl u g s, an d b ack- p re s s u re val ve s s h al l n ot be al l o we d . Access s h al l 7.4.2.7 be acce s s to e val u ate , re m o ve , an d i n s pect th e n o n co n f o rm i n g co n d i t i o n (see Welder/Welding Operator Qualification we l d e r/we l d i n g o pe rat o r s h al l possess a va l i d q u al i f i cati o n in acco rd an ce Weld Repair of Castings Wel d re p ai r f o r cas ti n g s Wel d re p ai rs 7.4.4 s h al l Base Material s p e ci f i cati o n , 7.4.3 7. 4 General re p ai r Th e of Welding Procedure Qualifications 7.4.2.1 Th e be General 7.4.2 Al l b as e d s h al l m an u f actu re r. P res s u re-con tai n i n g Repai r Wel d s 7.4.1 Th e i n te rval s th e accu rac y, N O TE 7. 4 by S P E C I FI C ATI O N 6 A s h al l be s h al l co n f o rm d o cu m e n te d in to th e re q u i re m e n ts acco rd an ce wi th AP I of AP I 2 0 A, 2 0 A. Bolt Hole, Tapped Hole, and Machined Blind Hole Repair Fo r P S L 2 an d PSL 3, th e f o l l o wi n g s h al l ap pl y. CSL 3. wi t h 7. 3 . 5. al s o 1 0. 4. 2. 1 5) . a S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T — Th e we l d e r/we l d i n g u si n g — Th e s h al l to co n f i rm be cro s s - s e cti o n e d com p l e te e val u at i o n b) s h al l Th e h ol e h ol e wi th d i am e te r Th e d e p th - t o - d i am e te r tes t On e i n cl u d e q u al i fi cati on a p e rf o rm th ro u g h fu s i o n . sh al l Th e re pai r- wel d a) o p e rato r an ad d i t i o n al re pai r- we l d i n g p e rfo rm an ce - q u al i f i cati o n te s t h ol e. re p ai r- we l d i n g - q u al i f i c ati o n or Th i s — a m o ck- u p 47 to t al sh al l s h al l of d epth e ach of be res tri cted fo r th e of q u al i fi e d of of th e th e th e by h ol e fo u r th e b y th e fo l l o wi n g d i am e te r u s e d th e te s t h ole test h ol e ra d i o g rap h y in t wo in p l ace s m atch i n g acco rd an ce 90° ap art s e g m e n ts wi th an d s h al l be 1 0. 4. 2. 1 6 m acro - e tch e d m acro - e tch e d . h ole. essen ti al p e rf o rm an ce - q u al i f i cat i o n d i am e te r g re ate r th an rati o be ce n t e rl i n e s u rf ace th e u sed h ol e th e s h al l te s t f o r th e q u al i f y is th e te s t al l vari abl es for perform an ce con trol s. m inim um s h al l re p a i rs be to d i am e te r co n s i d e re d h ol es wi th q u al i f i e d . An y q u al i f i e d . a s am e or s m al l e r d e p t h - to - d i am e te r rati o . c) Th e p e rfo rm an ce - q u al i f i cati o n o th e r be ― Th e Fo r P S L 1 Th e we l d 2 of e s s e n t i al 7. 3 . 4, th e of bo l t h ole s h al l h a ve s trai g h t co n f i g u rati o n of p aral l e l th e wal l s . If p e rf o rm an ce an y tap e r, te s t, th at co u n t e rb o re , co n f i g u rati o n or s h al l vari ab l e . 7. 3 . 7 , an d re p ai r re q u i re m e n ts re p ai r h ol e e n h an ce h ol es, 7. 3 . 8 of PSL tap p e d re p ai r re q u i re m e n ts of s h al l 2 an d h ol es, PSL 4 al s o P SL an d do ap pl y. 3 do n ot app l y to m ach i n e d n ot ap p l y to bl i n d PSL 1 , PSL 1 h ol es PSL 2, an d s h al l an d PSL n ot PSL 4. be p e rm i tte d . 3. Corrosion-resistant Overlay (Including Ring Grooves) 7.5.1 .1 General p ro vi s i o n s h an g e rs , N O TE Th e s e 7. 5. 1 hub s h al l en d ap p l y to co n n e cto rs , re q u i re m e n ts do n ot u se an d app l y to of en d h ard co rro s i o n - re s i s tan t an d we l d o u t l e t co n n e cto rs faci n g or to th e we l d o ve rl a y ( i n cl u d i n g o ve rl ay of fo r ri n g val ve bo d i e s, b o n n e ts , m an d re l g ro o ve s ) . b o re s e al i n g m e ch an i s m s , ch o ke s te m s . Welding Procedure/Performance Qualification 7.5.1 .2.1 General Q u al i f i cati o n 7.5.1 .2.2 Fo r P S L Th e fo r we l d o ve rl a y s h al l co n f o rm to AS M E BPVC , S e ct i o n I X, f o r we l d o ve rl a y o r t o I SO 1 56 1 4 - 7. Thickness 1 , P SL 2, PSL m inim um eq u i pm en t g ro o ve s in th i ckn e s s as of cl am p o r val ve 7.5.1 .2 — an h ol e Th e to Weld Overlay 7.5.1 tri m , u sed co n s i d e re d 4, N O TE Th e is re q u i re m e n ts N O TE 7.5 ai d al l p art i a l al l e s tab l i s h e d an d th i ckn e s s an d fo r 3, o th e r of fu l l o ve rl a y o th e r b y th e P SL ri n g we l d th e 4, th e f o l l o wi n g fi n i s h e d o ve rl a y g ro o ve s h al l s u rf ace s p ro ce d u re ap p l y. co rro s i o n - re s i s tan t e q u i pm e n t e q u i pm e n t s h al l be s h al l 3 s h al l be mm be q u a l i f i cati o n . 3 (0. 1 2 e q u al we l d mm in. ) to o ve rl a y (0. 1 2 or fo r in. ). th e g re at e r ap p l i e d Th e o u te r th an to m ate ri al m ini m um 23° th e cl as s th i ckn e s s s u rf ace . th i ckn e s s Th e fo r HH ri n g m inim um re q u i re m e n ts 48 — AP I Th e m inim um eq u i pm en t p ro ce d u re th i ckn e s s s h al l be of e q u al th e to fi n i s h e d or S P E C I FI C ATI O N 6 A co rro s i o n - re s i s tan t g re at e r th a n th e we l d t h i ckn e s s o ve rl a y ap p l i e d re q u i re m e n ts to p art i a l e s tabl i s h e d by o ve rl a y th e we l d q u a l i f i cati o n . 7.5.1 .2.3 Chemical Analysis Fo r P S L — 1 , BPVC P SL C h e m i cal , th e 2, PSL an al ys i s S e ct i o n IX m inim um 3, s h al l or C h e m i cal cri te ri a m e tal an a l ys i s — For th e T abl e N O TE d e p th at th a t be I SO on is to f o l l o wi n g p e rf o rm e d th e d esi g n cl ad al l o y th e Th e of th e as UNS s h al l we l d wh e n we l d s pe ci fi e d E i th e r Fe 5 th e o th e r o r Fe1 0 m ay b e b y th e th e o ve rl a y f rom eddy th e th e or ch e m i cal re q u i re m e n ts p e rfo rm e d be s p e ci f i e d f ace H al l th e be s h al l l i m i ts fu s i o n cu rre n t Th e wi th s h al l q u al i f i e d wi th i n if th e e ff e ct at in th an by th e 7. 5. 1 . 2. 2. p ro d u cti o n of AS M E l ess e s tab l i s h e d m e th o d s co m p o s i ti o n of or acce ptan c e acco u n t th e fo r d e pos i te d th e we l d m an u f actu re r. ch e m i cal co m p o s i ti o n u se d fo r an y m ate ri al s h al l m eet on e of th e cl as s e s g i ve n in Rou g h an a l ys i s 1 51 56 m ach i n i n g e xpos e d cl as s . ―C h em i cal C om pos i ti on of th e N i ckel co m p o s i ti o n s ch e m i cal M R 0 1 7 5 /I S O — an d i n te rface . Fe 5 I ro n 5. 0 I ro n 1 0. 0 are th e to l e ra n ce s th e re q u i re d o ve rl a y ap p ro ve d l a ye r m e e ts Composition Element th at of -based Alloy UNS N06625 Class Fe 1 0 For p art th e acco rd a n ce th e th i ckn e s s m e as u re d u si n g in of 1 4. Table 1 4 — m e tal s am p l i n g fi n i s h e d N 0 662 5, ap p l y. m inim um t h i ckn e s s a p pro xi m ate be on C h e m i cal a cce p tabl e fo r s h al l n i cke l - b as e d th e q u al i f i e d . th e l o cati o n 4, 1 561 4 - 7. al so m e as u re m e n ts p e n e trati o n P SL th i ckn e s s m an u f actu re r b as e d — an d to s h al l co n fo rm co n fo rm % to to th e th e m as s fracti o n m ax. m ax. re q u i re m e n ts s p e ci f i cati o n of l i m i ts N AC E of th e M R 0 1 7 5 /I S O co rre s p o n d i n g 1 51 56, N AC E m ate ri al ( s ) . an d d i l u ti o n fi n i s h e d m ach i n i n g e s ta b l i s h e d th ro u g h to l e ran ce s s h al l be co n tro l l e d to e n s u re th a t th e q u al i fi cati o n . 7.5.1 .2.4 Mechanical Properties Fo r P S L — Th e 1 , P SL b as e 2, PSL m e tal h e at- tre atm e n t. p ro p e rt i e s — If th e an d an d m ate ri al Th e cri te ri a, th e m ate ri al a P SL 4, s h al l th e te n s i l e re s u l ts is as n ot te s t f o l l o wi n g re ta i n m an u f actu re r re co rd o ve rl a y d esi g n 3, an d th e s h al l p art s h al l m inim um s p e ci f y of th e i m p act m e ch an i cal th e m e th o d s p ro pe rt y to re q u i re m e n ts e n s u re th e s e af te r re q u i re d p o s t- we l d m e ch an i cal PQR. co n s i d e re d an ap p l y. te s t as of p art th e of the manufacturer’s or this specification’s o ve rl a y m ate ri al s h al l n ot be re q u i re d . — Other than ring grooves, if the overlay material is considered as part of the manufacturer’s design criteria or of wh e re th e d i m en si on s fo r o ve rl a y m ate ri a l th e s h al l p ro d u ct be are s p e c i fi e d in this s p e c i f i cati o n , m e ch an i c al tes ti n g per S e cti o n 6 re q u i re d . — If overlay material is only part of the manufacturer’s design criteria, acceptance criteria for mechanical te s ti n g an d of th e s p e ci fi e d o ve rl a y b y th e m ate ri al s h al l m an u factu re r. be as s p e ci fi e d in S e cti o n 6, or as e s tabl i s h e d by d esi g n an al ys i s S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 49 7.5.1 .2.5 Weld Conformance with NACE MR01 75/ISO 1 51 56 Fo r PSL N AC E 1 , PSL 2, PSL M R 0 1 7 5 /I S O 3, an d PSL 4, we l d s fo r u se in H 2 S s e rvi ce s h al l co n f o rm to th e re q u i re m e n ts of 1 51 56. 7.5.1 .2.6 Guided-bend Tests Fo r BPVC PSL AS M E 1 , PSL , 2, P SL S e cti o n 3, IX an d or PSL I SO 4, g u i d e d - be n d 1 561 4-7 to t e s ts co n f i rm we l d an d acce pt an ce o ve rl a y/b as e cri t e ri a m ate ri al s h al l bo n d be in acco rd an ce wi t h i n te g ri t y. 7.5.1 .2.7 Welder Performance Qualification Fo r P SL 960 6 ; 2, PSL or I SO N O TE Th e 7.5.1 .3 3, an d PSL 4, W P Qs s h al l co n f o rm to BPVC AS M E , S e cti o n I X; th e re l e van t p arts of I SO 1 4 732 . s u p pl e m e n tal re q u i re m e n ts of 7. 5. 1 . 2. 7 do n ot ap p l y to PSL 1 . Base Material Conformance with NACE MR01 75/ISO 1 51 56 For P SL th e b as e 1 , P SL 2, m ate ri al P SL s h al l 3, an d P SL co n f o rm 4, to wh ere N AC E th e bas e m ateri al M R 0 1 7 5 /I S O is 1 51 56 req u i red afte r to we l d m eet o ve rl a y N AC E an d M R0 1 75/I SO an y 1 5 1 56 , s u bs e q u e n t h e at - tre atm e n ts . 7.5.1 .4 Fo r Mechanical Properties PSL afte r 2, PSL p o s t- we l d p ro p e rt i e s N O TE an d Th e 7.5.1 .5 an d PSL 4, th e re co rd th e m e ch an i cal re s u l ts p ro p e rty b as e Th e as m ate ri al s h al l m an u factu re r p art of th e re q u i re m e n ts re tai n s h al l th e Fo r P S L th re e 7. 5. 1 . 4 do n o t ap pl y to 2, P SL 3, an d te s t i n g . o r m o re PSL Tes t te s t 4, re s u l ts W el d P SL P SL overl ay for q u al i fi cati o n H ard 2, 3, f aci n g or e q u al Th e m an u f actu re r re s u l ts 7.5.3 For m e ch an i cal m e th o d s to p ro p e rt y e n s u re re q u i re m e n ts th es e m e ch an i c al PSL 1 . s h al l wi th i n to 3 be pe rf o rm e d mm o r g re ate r p art of th e o th er th an th an of th os e we l d th e s h al l co vered wi th o ve rl a y M R 0 1 7 5 /I S O s p e ci f y re q u i re m e n ts f o l l o wi n g acco rd an ce afte r p o s t - we l d s h al l th e 4, o ve rl ay (0. 1 2 92 by u se Th e in of th e th e H RBW of 7. 5 . 1 . 5 we l d an d do m e tal o ri g i n al as b as e re co rd e d n o t ap pl y to p art of th e m ate ri al . as p art of p ro ce d u re Th e th e ave ra g e PQR. PSL 1 . ap p l y. AS M E fo r 1 51 56. in. ) BPVC 7. 5. 1 s h al l , in req u i re S e cti on a wel d i n g I X or I SO h yd ro g e n - s u l f i d e b as e m ate ri al s h al l proce d u re/perform an ce 1 5 61 4- 7. s e rvi c e re ta i n th e s h al l co n f o rm m inim um to th e m e ch an i cal h e at- tre atm e n t. m e th o d s to e n s u re th e s e m e ch an i ca l p ro p e rti e s an d re co rd th e PQR. Repair of Weld Overlays PSL u si n g as P SL t yp e s N AC E p ro p e rt y re q u i re m e n ts — g ro o ve o ve rl a y i n o th e r of ri n g an d pu rpos es fo r we l d re q u i re m e n ts fo r be be Weld Overlay for Other Than Corrosion Resistance 1 , te s ti n g s h al l te s t i n g s h al l 7.5.2 Fo r P S L h ard n e s s h ard n e s s l o cati o n s Th e — th e PQR. N O TE — m inim um s p e ci f y Hardness Testing for Ring Groove Overlay q u a l i f i cati o n of 3, h e a t- tre at m e n t. th e 1 , P SL 2, P SL 3, o ve rl a y m ate ri a l , an d s h al l PSL be 4, re p ai rs acce pta b l e of we l d o ve rl a ys , o n l y p ro vi d e d th at: i n cl u d i n g as s o ci ate d b as e m e tal bu i l d - u p 50 AP I — th e — o ri g i n al wh e n th e d esi g n we l d th e 8 re q u i re m e n ts m an u f actu re cri te ri a fi n i s h ed — a p pl i cab l e p art an d is o ve rl a y in d e t e rm i n e s p ro ve s th ro u g h co n f o rm an ce re pa i rs re q u i re m e n ts of an d I SO ( see th at th e a s s o ci ate d 1 51 56 ( al l 7. 5. 1 ) th e d esi g n wi t h S P E C I FI C ATI O N 6 A are o ve rl a y an al ys i s d i m en si on s b as e p arts ) ad h e re d m e tal m ate ri al th e of an d /o r fu n cti o n a l i t y th i s bu i l d - u p ( N AC E to ; b as e of th e m e tal bu i l d -u p fi n i s h e d p art is p art p ro vi d e d of th e th at th e s p e ci f i ca t i o n ; fo r u se in h yd ro g e n - s u l f i d e s e rvi ce co n f o rm to M R0 1 75) . B ol ti n g 8. 1 C l os u re B ol ti n g 8.1 .1 Tensile Stress Th e m ax i m u m o pe rat i n g s e cti o n a l te n s i l e co n d i t i o n s , are a o f S A 0. 83 th e s tre s s an d fo r cl o s u re h yd ro s t ati c bo l ti n g , s h al l n ot bo l ti n g sh el l te s t e xce e d s h al l be p re s s u re . th e d e te rm i n e d Bo l ti n g al l o wab l e te n s i l e co n s i d e ri n g s tre s s e s , s tre s s , S A b as e d , g i ve n i n i ti a l on in th e b o l t - u p, m inim um E q u at i o n rate d cro s s - (2) : S (2) Y wh e re S Y is B o l ti n g th e th e bo l ti n g s tre s s e s s e al are a, F ati g u e 8.1 .2 Quality bo l ti n g s p e ci f i cati o n s h al l be d e te rm i n e d g as ke t l o ad s , N O TE C l o s u re m ate ri a l - s p e ci f i e d an al ys i s s h al l l e ve l s is an d be th e q u al i fi e d s h al l s co p e an d be as yi e l d co n s i d e ri n g an y ad d i ti o n a l o u ts i d e ( B S Ls ) m inim um s tre n g th . al l l o ad i n g m e ch an i cal o f th i s th e cl o s u re , th e rm al i n cl u d i n g p re s s u re acti n g o ve r l o ad s . s p e ci fi c ati o n . m an u f actu re d s p e ci f i e d on an d in Tabl e in acco r d an ce wi th AP I 20E or AP I 2 0 F. B o l ti n g 1 5. Table 1 5 ―Minimum Requirements for Closure Bolting API 20E API 20F PSL 1 B S L- 1 B S L- 2 PSL 2 B S L- 1 B S L- 2 PSL 3 B S L- 1 PSL 4 B S L- B S L- 2 2 (bolt nominal diameter ≤ 2 1 /2 i n . ) B S L- 2 (bolt nominal diameter ≤ 2 1 PSL 8.1 .3 Th e B S L- 3 4 (bol t n o m i n al re q u i re m e n ts of H fo r 8.1 .4 Closure Bolting Records B S L- 2 or re co rd s tu d d e d An n e x an d th e 2 /2 i n . ) 1 /2 i n . ) B S L- 3 ( bol t n o m i n al d i am e te r > 2 /2 i n . ) Studded Outlet Connection f l an g e d If d i am e te r > 1 B S L- 3 is co n n e cto rs s peci fi e d re q u i re m e n ts of AP I cl o s u re as per T ab l e 20 E b o l ti n g s p e ci f i e d or 1 5, AP I in s h al l cl o s u re 20 F, ap p l y onl y to th o s e u sed to co n n e ct 6B an d 6BX 1 4. 1 . as bo l ti n g re co rd s ap p l i ca b l e . s h al l be m ai n tai n e d in acco rd an ce wi th S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 8.1 .5 Closure Bolting Marking C l o s u re b o l ti n g 8.1 .6 If s h al l be m arke d in acco rd an ce wi t h AP I 20E an d AP I 2 0 F, as ap p l i cab l e . Impact Test Marking th e i m p act te m p e ratu re , th e 51 g rad e Cel si u s te s t tem p e ratu re e x p re s s e d as re q u i re d ( o r d e g re e s in is d i f f e re n t d e g re e s by th e AS TM F ah re n h e i t) , from Cel si u s (or th at s p e ci f i cat i o n . fo r al l s p e ci f i e d d e g re e s by th e F ah re n h e i t) , Th e i m p act co rro s i o n - re s i s tan t al l o y AS TM s h al l te s t be s p e ci f i cati o n , te m p e ratu re s , ( C R A) th e m e tal - s tam p e d m ate ri al e xp re s s e d s tu d s act u al d i re ctl y s h al l in test u n d er d e g re e s be m e tal - 6 BX f l an g e d stamped directly under the “CRA” marking. 8.2 Closure Bolting for Flanged and Studded End and Outlet Connectors 8.2.1 Th e an d General re q u i re m e n ts s tu d d e d of 8. 2 co n n e cto rs N O TE 1 F o r c l o su re N O TE 2 F o r cal cu l ati o n s 8.2.2 Th e m eet T h re ad s 8.2.3 th e s h al l Bo l ti n g in as se m b l y, an d s h al l app l y on l y to th o s e u sed to co n n e ct 6B an d 1 4. 1 . see An n e x H . re co m m e n d ati o n s o f s tu d bo l t l e n g th , se e An n e x I . fo r cl o s u re re q u i re m e n t s be in b o l ti n g of th e acco rd an c e s h al l be as ap p l i cabl e wi th AS M E s h o wn AS T M B1 . 1 , in T abl e 1 6, T abl e 1 7, an d Tab l e 1 8. C l o s u re bo l ti n g s p e ci f i cati o n . C l as s 2 or 3. General s h al l Al t e rn at i ve th e B o l ti n g EE, b o l ti n g Materials 8.2.3.1 an d bo l ti n g cl o s u re s p e ci f i e d Design re q u i re m e n ts s h al l fo r as th at or or 8.2.3.2 AS TM m ate ri al s re q u i re m e n ts s h al l be q u a l i t y re q u i re m e n ts FF, 8. 2. 3 . 2 m ee t th e is i d e n ti f i e d HH, as in acce p tab l e of by ad d i t i o n ap p l i cab l e if AS TM th e y m e e t th e s peci fi cati o n s m e ch an i cal as s h o wn in re q u i re m e n ts Tabl e of 1 6 T abl e an d 1 6 Tab l e 1 7. an d Tabl e 1 7, 8. 3 . 4. e xp o s e d as s e m b l e d 8. 2. 3. 3, of th e th e to bo l ti n g by th e m an u f actu re r p u rch as e r wi t h or u sed i n s u l ate d on e q u i pm e n t f l an g e s , s h al l wi th s ati s f y m ate ri al th e cl as s DD, re q u i re m e n ts of 8. 2. 3. 5. Exposed Bolting A4 5 3 /A4 5 3 M h ard n e s s of H RC E n vi ro n m e n tal CRA an d N O TE 1 ASTM A4 5 3 /A4 5 3 M G rad e 35 an d m ate ri al m ate ri al s G rad e 660D s o l u ti o n - tre ate d l o we r, l i m i ts m ay 660 D an d a s p e ci f i e d be u sed , b o l ti n g , an d m inim um in 0. 2 N AC E th at o f fs e t M R 0 1 7 5 /I S O pro vi d e d e xce p t a g e - h ard e n e d % th e y th e s ati s fy m axi m u m yi e l d bo l ti n g s tre n g th 1 51 56 th e s h al l s h al l of be 725 acce p tab l e M Pa at (1 05, 000 a psi ) . a p p l y. m i nim um h ard n e s s s h al l m e ch an i cal m eet N AC E re q u i re m e n ts M R 0 1 7 5 /I S O of 1 5 1 56 re q u i re m e n ts . N O TE th e 2 N AC E p re s e n ce M R0 1 75 o f ch l o ri d e s p ro vi d e s (s u ch as m ate ri al u s ag e s e awate r) an d l i m i ts fo r H 2S o r h yd ro g e n e n vi ro n m e n ts . ( s u ch as cath o d i c O th e r fo rm s p ro te cti o n ) . of cracki n g m ay re s u l t fro m 52 AP I S P E C I FI C ATI O N 6 A Table 1 6―Acceptable Closure Bolting for 6B and 6BX Flanged and Studded Connections ASTM Bolting Standard(s) and 0.2 % Offset Yield Strength Pressure Rating Nominal Size M P a (psi ) (i n . ) A1 93 GR. B7 (≤ 2.5") A320 GR. L7 (≤ 2.5") A320 GR. L43 (≤ 4.0") 725 MPa si ze s Al l si ze s Al l si ze s (20 00 ) 1 /1 , 6 2 9 2 /1 6 /1 6 /1 , 6 3 Studs, Bolts, and Cap Screws /1 69. 0 6 1 5 /8 (1 0, 000) 1 7 /1 6 5 9, 1 1 , 1 3 3 1 8 21 /1 1 2 /1 6 , 2 /1 6 /1 , 6 1 03. 5 4 /1 1 /1 , 6 1 3 1 /1 6 , 2 1 38. 0 2 /1 6 , 3 1 4 /1 /1 6 , Nuts 1 1 , /1 = 6 6 7 /1 6 , 1 3 /8 Al l U n acce p tab l e NA NA U n acce p tab l e NA NA U n acce p tab l e U n acce p tab l e , , NA 9 G r. L4 3 acce p tab l e . on l y AS TM Al l rati n g s N O TE 1 5 p re s s u re U n acce p tab l e NA 1 A1 9 4 /A1 9 4 M G r. B7M only AS TM A1 9 4 /A1 9 4 M si zes G R. 2H , 8. 2 . 3 . 5 ) (1 05 1 9 (2 0, 0 00 ) MPa NA NA 725 /8 /4 1 3 ks i ) U n acce p tab l e 3 1 8 (80 NA NA 9, 5 1 1 , NA /8 (1 5, 000) 7 MPa 6 1 5 550 NA , 1 3 ks i ) NA 6 9 1 an d /4 1 3 1 (9 5 NA /8 , 1 /4 , MPa 1 4 655 , 1 8. 2. 3. 2 CRA 34. 5 (50 0 0 ) 1 3 ks i ) (S ee 20. 7 (3000) 1 (1 05 A1 93 GR. B7 (˃ 2.5") A1 93 GR. B7M (≤ 4.0") A453 GR. 660D (≤ 4.0") A320 GR. L7 (˃ 2.5") A320 GR. L7M (≤ 2.5") 1 3. 8 Al l H 2S-Exposed Bolting Nonexposed Bolting 2H M, 7, 7M G R. 2H M, 7M ks i ) S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 53 Table 1 7― Allowable Closure Bolting by Temperature Class Temperature Class I m p act te s ti n g of s tu d s , P, S, T, U b o l ts , an d a No s cre ws Ye s re q u i re d A1 9 3 /A1 9 3 M G R. B7 A3 2 0 /A3 2 0 M G R. L7 A3 2 0 /A3 2 0 M Acce p tabl e an d AS TM g rad e s K, L b o l ti n g fo r s tu d s , G R. A3 2 0 /A3 2 0 M A3 2 0 /A3 2 0 M L4 3 A3 2 0 /A3 2 0 M G R. G R. G R. L7 L4 3 L7 M s tan d ard s b o l ts , A1 9 3 /A1 9 3 M an d G R. B7M A4 5 3 /A4 5 3 M G R. 660D s cre ws A3 2 0 /A3 2 0 M A4 5 3 /A4 5 3 M G R. G R. L7 M CRA 660D — — CRA Acce p tabl e AS TM g rad e s s tan d ard s fo r n u ts AS TM an d A1 9 4 /A1 9 4 M AS TM A1 9 4 /A1 9 4 M b G R. 2H , 2H M, 7, 7M G R. 2H , 2H M, 7, 7M F O O TN OTE S a b I m pact tes t i n g is re q u i re d I m pact is n ot te s ti n g fo r al l re q u i re d stu d s, bo l ts , an d s cre ws l arg e r t h an 2. 50 i n. t h re ad si ze re g ard l e s s of tem p e ratu re rati n g . for n u ts . Table 1 8―Threads for Closure Bolting Used on 6B and 6BX Flanged and Studded End or Outlet Connectors ASME B1 .1 Thread Designation N o m i n al Th re ad S i z e - TP I S e ri e s 1 /2 - 1 3 UNC /8 - 1 1 UNC 5 3 /4 - 1 0 UNC 7 /8 - 9 1 -8 UNC UNC 1 1 /8 - 8 UN /4 - 8 UN /8 - 8 UN /2 - 8 UN /8 - 8 UN /4 - 8 UN /8 - 8 UN 1 1 3 1 1 1 5 1 3 1 7 1 2-8 UN 1 2 /4 - 8 UN /2 - 8 UN /4 - 8 UN 1 2 3 2 3-8 8.2.3.3 AS TM Exposed Bolting (Low-strength) A1 9 3 /A1 9 3 M (80, 000 AS TM UN ps i ) fo r th e A3 2 0 /A3 2 0 M ( 80 , 0 0 0 ps i ) for th e G rad e f l an g e s G rad e fl an g es B7M s h al l l i s te d L7 M l i sted in s h al l in be Tabl e be Tabl e acce p tab l e 1 6 acce p tab l e 1 6 at fo r N AC E for N AC E a m inim um M R 0 1 7 5 /I S O at a m inim um 0. 2 % o ffs e t yi e l d 1 51 56 e xpo s e d 0. 2 o f fs e t % M R 0 1 75/I SO 1 5 1 5 6 yi e l d expos ed s tre n g th bo l ti n g s tre n g th bol ti n g of 550 M Pa ( l o w- s tre n g th ) . 550 M Pa (l o w-stre n g th ) of o n l y. Only flanges having a bolt nominal diameter ≤ 63.5 mm (≤ 2.5 in.) are acceptable for this grade of bolting. 54 AP I 8.2.3.4 AS TM bo l t Nonexposed Bolting A1 9 3 /A1 9 3 M ≤ d i am ete r d i am e te r s h al l AS TM 63. 5 G rad e mm re q u i re A3 2 0 /A3 2 0 M N O TE o f th e S P E C I FI C ATI O N 6 A B o l ti n g b o l t. 8.2.3.5 ≤ B7 s h al l 2. 5 in. ) i m p act G rad e m ake - u p B o l ti n g ( wi th acce p tab l e wi th fo r n o n e xp o s e d te m peratu re cl as s P, s e rvi ce S, T, an d fo r U. al l Al l f l an g e s b ol ti n g re q u i ri n g > 63. 5 a mm n o m i n al (> 2. 5 in. ) te s ti n g . L7 an d be an d o r L43 s h al l co n n e cti o n d i am e te rs be acce pt a b l e cap aci ty g re ate r th an 38 can mm be fo r affe cte d (1 . 50 in. ) n o n e xpo s e d by are s e rvi ce m i s m atc h i n g th e typ i cal l y affe cte d fo r al l s tre n g th m o re f l an g e s . of th an th e nut to th e s tre n g th s m al l e r b o l ti n g . Exposed Nuts AS TM A1 9 4 /A1 9 4 M G rad e s 2H M an d 7M s h al l be acce p tabl e n u ts m ay fo r al l f l an g e s i ze s an d rate d wo rki n g p re s s u re s . N O TE AS TM A4 5 3 /A4 5 3 M o n l y i f p ro vi s i o n s 8.2.3.6 AS TM be m ad e A4 5 3 /A4 5 3 M on wh e re N O TE 1 it G rad e is an d ro u ti n e to E n vi ro n m e n tal l y accu m u l ati o n CRA of ass i s te d fro m high 6 AC R A ad d re s s e s O th er C l os u re Bol ti n g in th e e q u i pm e n t cracki n g , d e p o s i te d s u ch s al t o n al te rn ati ve , an d be u sed wi th N AC E ag e - h ard e n e d l o ad - b e ari n g ap p l i cat i o n s cl e an /was h 8. 3 8.3.1 AP I ch l o ri d e s s o l u ti o n - tre ate d an d co as tal 2 M R 0 1 7 5 /I S O 1 51 56 e xp o s e d b o l ti n g p re s e n ce wi th as co n n e cto rs of in s al t bo l ti n g th e as s tate d fo l l o wi n g in 8. 2. 3. 2 sh ou l d n ot s i tu at i o n s : a i r; u n tre ate d /ra w s e awate r . s tre ss co rro s i o n h i g h l y s tre ss e d h i g h e r- s tre n g th c racki n g (SCC) , au s te n i ti c s tai n l e s s C R A m ate ri al s m ay s te e l s u i tab l e re s u l t bo l ti n g , fro m s u ch th e as p re s e n ce G rad e or 660D. fo r s o u r e xp o s u re . General Th i s s e cti o n s h al l a p pl y to cl o s u re b o l ti n g fo r u ses o th e r th an AP I f l an g e d an d s tu d d e d co n n e cti o n s s p e ci f i e d 1 4. 1 . 8.3.2 Th e Th e Design d esi g n 8.3.3 of I m p act 34 b o l ti n g s h al l be pe r 8 . 1 an d manufacturer’ s re q u i re m e n ts . re q u i re m e n ts s h al l be s p e ci f i e d by th e m an u factu re r. C arb o n or a l l o y- s te e l bo l ti n g s h al l n ot H RC. te s ti n g Fo r e xpo s e d N O TE o th e r cl o s u re Materials m ate ri al e x ce e d as or g al l i n g . 660D N O TE in 6 60 D p re ve n t p re s s u re - co n ta i n i n g we t/d r y o f fs h o re — G rad e to Special Caution for Offshore Bolting Service u sed — are fo r cl o s u re s e rvi ce , C arb o n h yd ro g e n s te e l ch arg i n g bo l ti n g m ate ri al s b o l ti n g d u ri n g can s h al l s h al l be pl ati n g m e et be in th e re q u i re m e n ts acco rd an ce s u s ce p ti b l e o pe rati o n s to wi th o f T ab l e N AC E e n vi ro n m e n tal l y o r d u ri n g e xp o s u re to 1 7. M R 0 1 7 5 /I S O as s i s te d m ari n e cracki n g 1 51 56. due e n vi ro n m e n ts . to m ate ri al p ro ce s s i n g s u ch S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 8.3.4 55 Quality Q u al i t y c o n tro l re q u i re m e n t s f o r o th e r cl o s u re b o l ti n g s h al l be as s p e ci fi e d in 8. 1 . 2. 9 Packing Mechanisms, Fittings, Boundary Penetrations, and Ports 9.1 Packing Mechanisms for Lock Screws, Alignment Pins, and Retainer Screws 9.1 .1 Performance Requirements P acki n g m e ch an i s m s capab l e of wh i ch th e y are 9.1 .2 Th e re q u i re m e n ts f u n cti o n to of a p pl i cab l e 4. 2 PR1 an d , or wh e n PR2 i n stal l e d in re q u i re m e n ts e q u i p m e n t, fo r th e s h al l be e q u i pm e n t in p acki n g m e ch an i s m s s h al l be capa b l e of m ai n tai n i n g a l e ak - ti g h t s e al at th e rate d wo rki n g p re s s u re of h e ad . Lo ck Tubing-head Requirement s cre ws , 9.1 .2.3 N O TE if i n s tal l e d wo rki n g in tu b i n g pre s su re h e ad s , s h al l of th e s po ol h ave acti n g ad e q u ate on th e fu l l n u m b e r, are a o f th e s i ze , an d s tre n g th to h ol d a l o ad l arg es t tu b i n g - h an g er pri m ary s e al . Penetrations Th i s s u ch s pe ci fi cati o n p e n e trati o n s re s p o n s i b i l i t y d esi g n 9.1 .2.4 of th e is n ot are app l i cab l e m ad e in m an u factu re r to th e d esi g n f l an g e d to e n s u re o f l o ck - s cre w p e n e trati o n s . co n n e ct o rs th at th e as s p e ci f i e d p e n e trati o n s do in n ot th i s cau s e s p e ci f i cati o n , th e f l an g e it s h al l s tre s s e s to be th e e x ce e d cri te ri a. Trapped Pressure A m e an s pi n , g e n e ral u sed . eq u i val e n t to th e th e th e i n te n d e d Packing Mechanism 9.1 .2.2 If m eet th e i r Design 9.1 .2.1 th e s h al l p e rfo rm i n g an d s h al l be p ro vi d e d in re ta i n e r s cre w ca n th e be we l l h e a d ve n te d i n s ta l l ati o n p ri o r to s u ch th at an y p re s s u re be h i n d a l o ck s cre w, al i g n m e n t re l e as e . 9.2 Fittings and Pressure Boundary Penetrations 9.2.1 General P re s s u re p re s s u re b o u n d ary an d p e n e trati o n s s h al l N O TE F i tti n g s 9.2.2 Performance Requirements P re s s u re i n s tal l e d are a typ e b o u n d ary in f o r th e 9.2.3 Design N O TE Th e d esi g n of p re s s u re p e n e trati o n s e q u i p m e n t, re q u i re m e n ts be capa b l e of m ai n tai n i n g a l e ak - ti g h t s e al at th e rate d wo rki n g te m p e ratu re s . s h al l be eq u i pm en t o f p re s s u re in b o u n d ary s h al l be capa b l e wh i ch p e n e trati o n . cap ab l e of of m e e ti n g p e rfo rm i n g th e y are th e i r th e g e n e ra l i n ten d ed re q u i re m e n ts f u n ct i o n to u se d . bo u n d ary p e n e trati o n s is o u ts i d e th e s co p e o f th i s of 4. 2 ap p l i cab l e s p e ci fi cati o n . an d , PR1 or wh e n PR2 56 AP I 9.2.4 Materials M ate ri al re q u i re m e n ts s h al l co m p ati b l e EE, be FF, an d HH fo r wi th p re s s u re th e e q u i pm e n t bo d y s h al l 9.2.5 Marking N O TE Th e re 9.2.6 Storing and Shipping S to ri n g an d are no m arki n g sh i ppi n g sh al l be in Testing N O TE As s e m b l e d 9.2.8 Quality Requirements q u al i t y an d re q u i re m e n ts is acco rd a n ce wi th p re s s u re - te s te d re q u i re m e n ts wri tte n th e s h al l be b o u n d ar y of N AC E as s p e ci f i e d p e n e trati o n s by u sed M R 0 1 7 5 /I S O th e in m an u factu re r m ate ri al an d cl as s e s DD , 1 5 1 56. fo r wi th p re s s u re s p e ci f i cati o n s . S e ct i o n al l p re ss u re b o u n d a ry Th e 1 3. m ate ri al b o u n d ary p e n e trati o n s p e n e trati o n s p ro p e rt i e s s h al l s h al l be i n s tal l e d co n tro l l e d co n f o rm to th e acco rd i n g in to 1 1 . 2. acco rd a n ce re q u i re m e n ts wi th of 6. 1 Tes t, G au g e, Ven t, an d I n j ecti on C on n ector P orts 9.3.1 Al l co n tro l m eet p e n e trati o n s P re s s u re 6. 2. 9. 3 of eq u i pm en t m an u f actu re r ’ s th e b o u n d ary m ate ri a l . re q u i re m e n ts . 9.2.7 Th e S P E C I FI C ATI O N 6 A Sealing te s t, th e 9.3.2 Ve n t ve n t, in an d wh i ch g au g e co n n e cto rs t h e y are s h al l p ro vi d e a l e ak - ti g h t s e al at th e h yd ro s tati c te s t p re s s u re i n s ta l l e d . Vent and Injection Connector Ports an d 9.3.3 i n j e cti o n po rt s s h al l m e et th e re q u i re m e n ts of th e m an u f actu re r ’ s s p e ci f i cati o n s . Test and Gauge Connector Ports 9.3.3.1 Test i n j e cti o n , eq u i pm e n t an d 69.0 MPa (1 0,000 psi) and Below g au g e co n n e cto r p o rts fo r 69. 0 M Pa (1 0, 000 ps i ) wo rki n g p re s s u re an d b e l o w s h al l m eet on e of th e f o l l o wi n g : 1 — co n fo rm to th e re q u i re m e n t — co n fo rm to th e re q u i re m e n ts 9.3.3.2 1 4. 3 of an d s h al l n ot be l ess th an / 2 in. n o m i n al si ze; 9. 3. 3. 2. 1 03.5 MPa and 1 38.0 MPa (1 5,000 psi and 20,000 psi) 9.3.3.2.1 Test of an d e q u i pm e n t General g au g e s h al l co n n e ct o r s ati s f y th e p o rts fo r re q u i re m e n ts u se of on 1 03. 5 9. 3. 3. 2. M Pa an d 1 3 8. 0 M Pa ( 1 5, 00 0 ps i an d 20, 0 00 ps i ) S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 9.3.3.2.2 57 Design C o n n e cto rs s h al l co n f o rm to th e d i m en si on s in acco rd an ce D i m e n s i on s in wi th m i l l i m e te rs ; D i m e n s i on s in i n ch e s ; F i g u re s u rface s u rface 5. ro u g h n e s s in ro u g h n e s s in m i cro m e te rs m i cro i n ch e s Key a b c 1 M i n o r d i am e te r o f 1 D ri l l 1 5. 5 fo r ve n t mm /8 - 1 2 U N F- 2 B th re ad . o p ti o n al . (0 . 6 1 in.) minimum th re ad l e n g th o r u n d e rcu t to th re ad re l i e f as o p ti o n . — Figure 5 Test and Gauge Connector Ports for 1 03.5 MPa and 1 38.0 MPa (1 5,000 psi and 20,000 psi) Rated Working Pressure Al l p ara l l e l s h al l P arts be t h re ad s C l as s attach e d s h al l be in acco rd a n ce wi t h AS M E B1 . 1 . M al e t h re ad s s h al l be 2B. to co n n e cto r s s h al l co n f o rm to th e d esi g n m e th o d s of 5. 1 . 1 or 5. 1 . 3. C l as s 2 A; f e m al e th re ad s 58 AP I S P E C I FI C ATI O N 6 A 9.3.3.2.3 Materials Fo r 1 03. 5 s h al l be N AC E or 1 38. 0 H R BW of fi tti n g s m ate ri al wi th (1 5, 0 00 For psi m ate ri al or 20, 000 cl as s e s psi ) DD, rate d E E, wo rki n g FF, an d p re s s u re HH, th e app l i cat i o n s , m ate ri a l s h al l th e al s o m ate ri al s co n fo rm to 1 51 56. e xpos e d cl as s m an u f actu re d M Pa m i n im um . M R 0 1 7 5 /I S O P o rti o n s Fo r M Pa 78 HH, d i re ctl y t o re ta i n e d sou r e n vi ro n m e n t s h a l l fl u i d - we t te d s u rf ace s up to m eet an d N AC E i n cl u d i n g M R0 1 75/I SO th e s e al are a 1 51 56. of te s t p o rts s h al l be C R A m ate ri a l s . 9.3.3.2.4 Testing Th i s s p e ci f i cati o n h yd ro s tati ca l l y d oes te s t e d in n ot re q u i re as s em b l e d e q u i pm e n t e q u i p m e n t, fu rn i s h ed th e u n d er e q u i pm e n t s h al l 9. 3 be to be p re s s u re - te s te d ; d esi g n e d fo r th e h o we ve r, h yd ro s tati c sh el l if te s t p re s s u re . 9.3.3.2.5 Marking N O TE Th e re are no re q u i re m e n ts fo r m arki n g te s t an d g au g e co n n e cto r po rts . 9.3.3.2.6 Storage and Shipping C o n n e cto r p o rts 10 sh al l be s to re d an d sh i pped in acco rd an ce wi th S e ct i o n 1 3. Qu al i ty C on trol 1 0. 1 Appl i cati on E q u i pm e n t S e cti o n Th e m an u factu re d m an u factu re r s h al l q u a l i t y m an ag e m e n t 1 0. 2 to th i s s p e c i fi cati o n s h al l m eet th e q u al i t y co n tro l an d re co rd re q u i re m e n ts of 1 0. h ave a q u al i t y m an ag e m e n t s ys t e m th at co n f o rm s to an i n te rn ati o n a l l y re co g n i z e d s tan d ard . M eas u ri n g an d Tes ti n g E q u i pm en t 1 0.2.1 General E q u i pm e n t u sed cal i b rate d , an d co n s i s te n t wi th th e to i n s p e c t, ad j u s te d at n ati o n a l l y accu rac y re q u i re d te s t , or s p e ci f i e d or e xam i n e i n te rva l s i n te rn at i o n al l y b y th i s in m ate ri al or acco rd an ce re co g n i z e d o th e r wi th e q u i pm e n t s h al l d o cu m e n te d s tan d ard s s p e ci f i e d by be i d e n ti f i e d , m an u f actu re r th e co n tro l l e d , i n s tru cti o n s , m an u f actu re r, to an d m ai n tai n s p e ci f i cati o n . 1 0.2.2 Pressure-measuring Devices 1 0.2.2.1 Type and Accuracy Test are 20 p re s s u re - m e as u ri n g u sed % N O TE an d in l i eu 80 % p re s s u re of th e P re s su re re co rd i n g . d e vi ce s of fu l l - s cal e re co rd i n g s h al l be tran s d u ce rs , accu rate t h e y s h al l to be at l e as t s e l e cte d 2 % s u ch of th at f u l l - s cal e th e test ran g e . If p re s s u re p re s s u re is g au g e s i n d i cate d wi th i n va l u e . d e vi ce s (se e 1 5. 2. 1 ) are o u ts i d e th e s co p e of 1 0. 2. 2 u n l ess u sed fo r bo th m e as u re m e n t an d S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 59 1 0.2.2.2 Calibration Procedure P re s s u re - m e as u ri n g d e ad - we i g h t p o i n ts of te s t e r d e vi ce s to at s h al l l e as t be th re e p e ri o d i cal l y e q u i d i s ta n t cal i b rate d p o i n ts of wi th fu l l a s cal e m as te r p re s s u re - m e as u ri n g ( e x cl u d i n g z e ro an d fu l l s cal e d e vi ce as or a re q u i re d cal i b rati o n ) . 1 0.2.2.3 Calibration Intervals C al i b rat i o n m ay b e C al i b rat i o n th e i n te rva l s l e n g th en ed i n te rval s m an u factu re r. i n te rva l 1 0. 3 to n ot s h al l an d be e s tab l i s h e d s h al l s h al l be be a E x te n s i o n e x ce e d 1 m ax i m u m of b as e d s h o rte n e d i n te rva l s on b as e d of 3 re pe a tab i l i t y on re co rd e d m o n th s s h al l be u n ti l l i m i te d an d re co rd e d to d e g re e ca l i b rati o n of ca l i b ra ti o n 3 - m o n th u s ag e . C a l i b rati o n i n te rval s h i s to r y. h i s to ry i n cre as e s , wi th can be e s tab l i s h e d a m ax i m u m s d o cu m e n te d by cal i b rati o n ye a r. P ers on n el Qu al i fi cati on s 1 0.3.1 Nondestructive Examination Personnel P e rs o n n e l p ro g ram — — — I SO p e rf o rm i n g th at i s 971 2, AS N T b as e d N DE on be q u al i fi e d re q u i re m e n ts in acco rd an ce s p e ci f i e d in th e the manufacturer’ wi t h trai n i n g f o l l o wi n g : or S N T - T C - 1 A, a n ati o n al s h al l th e or o r i n te rn ati o n al s tan d ard th at is e q u i val e n t to I SO 9 71 2 or AS N T S N T- T C - 1 A. 1 0.3.2 Visual Examination Personnel P e rs o n n e l p e rf o rm i n g acco rd an ce wi t h th e vi s u al i n s p e cti o n m an u f actu rer’ s fo r acce ptan ce d o cu m e n te d s h al l take p ro ce d u re s an d th at p as s m eet an th e an n u a l vi s i o n app l i cab l e e x am i n at i o n re q u i re m e n ts of in th e f o l l o wi n g : — — — I SO 971 2, AS N T or SN T a n ati o n al S N T - T C - 1 A, or o r i n te rn ati o n al s tan d ard th at is e q u i val e n t to I SO 9 71 2 or AS N T S N T- T C - 1 A. 1 0.3.3 Welding Inspectors P e rs o n n e l certi fi e d — — — — p erform i n g as vi s u al i n s pecti on s of we l d i n g o pe rati on s an d co m pl e te d wel d s s h al l be q u al i fi e d an d fo l l o ws : AW S QC1 o r e q u i va l e n t ce rti f i e d AW S QC1 o r e q u i va l e n t s e n i o r c e rt i f i e d AW S QC1 o r e q u i va l e n t ce rti f i e d we l d i n g i n s p e cto r ce rt i f i e we l d i n g i n s p e cto r, we l d i n g as s o ci ate i n s p e cto r, we l d i n g d by the manufacturer’ or s or i n s p e cto r, d o cu m e n te d or trai n i n g p ro g ram . 1 0.3.4 Other Personnel Al l a o th e r p e rs o n n e l p e rf o rm i n g m e as u re m e n ts , ccordance with the manufacturer’ s d o cu m e n te d i n s p e cti o n s , p ro c e d u re s or an d t e s ts fo r acce p tan ce re q u i re m e n ts . s h al l be q u al i f i e d in 60 AP I 1 0. 4 S P E C I FI C ATI O N 6 A Req u i rem en ts 1 0.4.1 General 1 0.4.1 .1 Materials Q u al i f i cati o n re q u i re m e n ts bod i e s , b o n n e ts , va l ve s ; p re s s u re en d an d s h al l o u tl e t b o u n d ary be as p ro vi d e d co n n e cto rs ; p e n e trati o n s ; in ri n g cl am p S e c ti o n 6 g as ke ts ; hub en d fo r m an d re l bu l l p l u g s tu b i n g h an g e rs an d val ve - re m o val an d QTC s . co n n e cto rs ; an d cas i n g pl u g s ; h an g e rs ; b ack- p re s s u re 1 0.4.1 .2 Procedures Al l q u al i t y co n tro l app ro p ri at e N DE p ro ce d u re s n o rm ati ve s h al l re fe re n ce e ff e cti ve n e s s . AS N T wo rk s h al l be m e th o d o l o g y an d Al l be s u pp o rte d s tan d a rd NDE controlled by the manufacturer’ q u an ti ta ti ve ( s u ch p ro ce d u re s SN T- TC - 1 A o r I SO o r q u al i tati ve wi t h as a AP I s h al l d o cu m e n te d 20D be or o th e r a p pro ve d s acce p tan ce d o cu m e n te d q u al i f i cati o n app l i cab l e by a l e ve l p ro ce d u re s , wh i ch i n cl u d e cri te ri a. re co rd s ta n d ard ) III as to e x am i n e r re q u i re d by d e m o n s trate q u al i f i e d in th e th e s p e ci f i e d p ro ce d u re acco rd an ce wi th 9 71 2. 1 0.4.1 .3 Acceptance Status Th e acce ptan ce p arts , s tatu s o r m ate ri al s or in of al l e q u i p m e n t, re c o rd s trace ab l e p arts , to th e an d m ate ri al s e q u i p m e n t, s h al l p arts , be i n d i ca te d e i th e r on th e e q u i p m e n t, o r m ate ri al s . 1 0.4.1 .4 Material Classes DD, EE, FF, and HH E ach be p re s s u re - co n tai n i n g h ard n e s s s ati s f i e d te s te d ( e xce p t re q u i re m e n ts of or p re s s u re - co n tro l l i n g i n d i vi d u al l y fo r ri n g 1 0. 4. 1 to co n f i rm g as ke ts , s at i s f y th i s wh i ch th at m ay re q u i re m e n t, p art th e fo r u se N AC E be s am p l e d ad d i t i o n al in m ate ri al M R 0 1 7 5 /I S O in te s ti n g cl as s e s 1 51 56 acco rd an c e or e xam i n ati o n DD, EE, h ard n e s s wi th is FF, 1 0. 4. 5. 5) . n ot an d val u e s If HH h ave th e s h al l be e n o th e r re q u i re d . 1 0.4.2 Bodies, Bonnets, End and Outlet Connectors, and Clamp Hub End Connectors 1 0.4.2.1 Castings P ro d u ct i o n in cas ti n g s acco rd an ce wi th s h al l T ab l e m eet th e re q u i re m e n ts of AP I 2 0 A an d th i s s p e ci fi cat i o n . Th e AP I 1 9. Table 1 9―Casting Specification Level Cross-reference to PSL API 6A API 20A PSL 1 CSL 2 PSL 2 CSL 3 PSL 3 CSL 3 PSL 4 NA 1 0.4.2.2 Tensile Testing Fo r P S L 1 , P SL 2, PSL 3, an d P SL 4, ten si l e te s ti n g s h al l be in acco rd an ce wi t h 6. 3. 2. 2. 20A CSL s h al l be S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 61 1 0.4.2.3 Impact Testing Fo r P S L 1 , P SL 2, PSL 3, an d P SL 4, i m p act te s ti n g s h al l be in acco rd an ce wi t h PSL 3, 6. 3. 2. 3 . 1 0.4.2.4 Hardness Testing 1 0.4.2.4.1 Application Th e re q u i re m e n ts Ad d i ti o n al l y, th e th e 1 0 . 4. 1 . 4 s h al l re q u i re m e n ts of ap p l y. 1 0. 4. 2. 4 s h al l ap p l y to PSL 1 , 2, PSL an d PSL 4, e x ce pt as n o te d in f o l l o wi n g . a) For PSL 1 , bod i es, co n n e cto rs p re s s u re , l i m i t) , b) For P SL N O TE c) th e en d te s t th e bo d i e s, be P SL s h al l 3, an d P SL 4, 2 W h e re 3 Th i s en d be in 4, m u l ti p l e p art o u tl et th e en d to on h ard n e s s co n n e cto r re p re s e n t an d n ot an d h ard n e s s P SL HH en d s h al l l e ve l m ate ri al are ps i , II, 4. 0 cl as s an d an d AQ L cl am p 5000 hub ps i ) ( acce ptan ce e q u i p m e n t, e ach en d wo rki n g q u al i t y p re s s u re - te s te d . te s te d . be perform ed con n ector be co n n e cto rs , 3 000 1 . tes t sh al l each en d l oose psi , 2859 - 1 : 1 9 99, FF, app l y to face s al l re q u i re m e n t d o e s c o n n e cto rs , be te s t s tem s , (20 00 i n d i vi d u al l y h ard n e s s h ard n ess tes ts M Pa I SO EE, be s h al l n ot 3 4. 5 wi th DD, s h al l p arts ad d i ti o n al u se d ad d i ti o n al an d al l For co n n e cto rs , an d acco rd an ce ad d i ti on al l y on e wi th m ay b e o u tl e t M Pa, re q u i re m e n t d o e s co n n e cto r f ace , p u n ch an d 20. 7 e x ce pti o n . PSL ad d i ti o n al an d en d en d M P a, f o l l o wi n g co n n ectors) h ard n e s s s h al l bo n n e ts , 1 3. 8 p re s s u re - co n t ro l l i n g Th i s For PSL 3 N O TE or 2, 1 an d N O TE wi t h s am p l i n g wi th co n tai n i n g If of face. p e rf o rm e d l o c ate d on th e on on e ach W h en th e s am e it fi n i s h e d is n e are s t fi n i s h e d n ot part (bod y, poss i bl e acce s s i b l e m ach i n e d to bon n et, h ard n ess s u rf ace . s u rfac e , a si n g l e co n n e cto rs . app l y to cl am p hub P SL 1 en d s an d PSL 2. h a ve d i f fe re n t m ate ri al d e s i g n at i o n s , e ach p art te s te d . 1 0.4.2.4.2 Test Method H ard n e s s o r AS T M N O TE I SO I SO 1 te s t i n g E1 0 H ard n e s s 6508 ( al l 1 8265 s co pe of 2 AS TM E 1 40 . Wh en a or te s te rs 65 0 8, m e e ti n g E1 8, E 1 40 co rre l ati o n s co n ve rs i o n be s h al l b as e d be h e at- tre atm e n t te s t p e rf o rm e d or I SO o r AS TM AS T M O th e r s h al l T e s ts p arts ) be as s h al l in acco rd a n ce p arts th e 1 re q u i re m e n ts app l i cabl e , be u se d wi t h th ro u g h m ay b e fo r th e 3 p ro ce d u re s o r AS TM of AS TM u sed s p e ci fi e d E1 8 E1 1 0 an d fo r h ard n e s s co n ve rs i o n of in I SO 6506, p arts 1 t h ro u g h 4 ( R o ckwe l l ) . I SO 6506 ( al l p arts ) or AS TM E1 0, or te s ti n g . h ard n e s s re ad i n g s fo r m ate ri al s wi th i n th e th e i r ap p l i cati o n . N O TE an d s h al l ( B ri n e l l ) , l o ca ti o n . o th e r on th an be at a e s tab l i s h e d AS T M d o cu m e n t e d p e rf o rm e d c yc l e m ay l o cati o n ( i n cl u d i n g al l E 1 40 te s t fo r i n d i vi d u al co n ve rs i o n is m ate ri al s u sed , th e th at are o u ts i d e co n ve rs i o n th e m e th o d s co pe of s h al l be I SO 1 8 26 5 or d o cu m e n te d re s u l ts . determined by the manufacturer’ s tre s s - re l i e vi n g h e at- tre atm e n t s s p e ci f i ca ti o n s c ycl e s ) an d al l an d e xt e ri o r fo l l o wi n g th e m ach i n i n g at l as t th e 62 AP I S P E C I FI C ATI O N 6 A 1 0.4.2.4.3 Acceptance Criteria P arts r m an u f actu re d f rom n o n s tan d ard , equirements of the manufacturer’ P arts m an u factu re d from s s tan d ard h i g h - s tre n g th wri tte n m ate ri al s s h al l m eet th e m inim um h ard n e s s s p e c i f i cati o n . m ate ri al s s h al l m eet th e re q u i re m e n ts o f Tab l e 20. ― Table 20 Minimum Hardness Values Material Designation Fo r p arts va l u e of m an u factu re d Tab l e acce ptab l e 6. 3. 2 . 2 B ri n e l l f o r th e H 20, B W c, a R R of m, m i n . m , QTC H BW 1 40 45K H BW 1 40 60K H BW 1 74 75K H BW 1 97 s h al l va l u e th e 36K s tan d ard m ate ri a l h ard n e s s m ate ri a l min. f ro m th e part H m ate ri al be th at d oes acce p tab l e cal cu l ate d in Minimum Brinell Hardness u si n g if n ot th e E q u a ti o n co n f o rm to m e as u re d 3, wi th th e s p e ci f i e d h ard n e s s re s u l ts of m inim um e xce e d s ten si l e t e s ts h ard n e s s th e m inim um p e rf o rm e d per q u esti o n : B W , QTC (3) wh e re H B W c, min. is th e th e R m, R H m i n. m, QTC th e m inim um is th e ave rag e th e u l ti m ate al l te s ts of th e B ri n e l l c yc l e acce p tabl e ave rag e am o n g acce p tabl e h e at- tre atm e n t is is B W , QTC m inim um fi n al u l t i m ate te n s i l e on s tre n g th d e te rm i n e d h ard n e s s th e acco rd i n g to s tre s s - re l i e vi n g te n s i l e s tre n g t h B ri n e l l p e rf o rm e d h ard n e s s ( i n cl u d i n g val u e s fo r th e H BW m e th o d fo r th e p art afte r c ycl e s ) ; th e f ro m app l i ca b l e th e acco rd i n g QT C to m ate ri al te n s i l e th e d e s i g n ati o n ; te s ts ; H BW m e th o d o b s e rve d QTC . 1 0.4.2.5 Dimensional Inspection 1 0.4.2.5.1 Application D i m e n si o n al Al l end C ri ti cal For an d II, o u tl e t 1 an d 1 .5 For P S L 3 s h al l be co n n e cto r d i m en si on s PSL l e ve l i n s p e cti o n P SL on al l p e rf o rm e d th re ad s p arts s h al l 2, o th e r 4, s am p l i n g p arts . co ve re d be f e atu re s on by Th e 1 4. 3 m an u factu re r s h al l of th i s s p e ci fi cat i o n s p e ci f y cri ti cal on al l p arts d i m en si on s. s h al l s h al l be ch e cke d on s am p l e p arts in acco rd a n ce wi th I SO AQ L. an d PSL s h al l be i n s p e cte d . ve ri fi e d . n ot be a l l o we d ; al l p arts s h al l be d i m e n s i o n al l y i n s p e ct e d . 285 9 - 1 : 1 999, S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 63 1 0.4.2.5.2 Inspection Method and Acceptance Criteria If a in th re ad AP I N O TE g au g e 5B. 1 Fo r D . 2 9 /Tab l e p racti ce s N O TE Th e u sed s h al l th re ad s E. 29 as 2 g au g e s is T h re ad s an d s p e ci fi e d Th re ad e d an d en d g au g i n g an d D . 3 0 /T abl e Acce p tan ce in AP I en d an d 5B s h al l co n fo rm acco rd an ce E. 30. wi th Fo r to th e re q u i re m e n ts at h an d - ti g h t th i s s p e ci fi cati o n , th re ad s fo r wo rki n g g au g e s as s ti p u l ate d as s e m b l y. u se m an u factu re d in g au g i n g p racti ce s acco rd an ce wi th as i l l u s trate d AP I 5B, u se in Tab l e g au g i n g 5B . o u tl e t co n n e c to rs i l l u s trate d co n n e cto r AP I in it fo r s tan d o f f D . 3 0 /Tab l e p racti ce s cri te ri a i n s p e cti o n , i n s p e ct e d m an u fa ctu re d Tab l e o u tl e t E. 30, fo r be or Tab l e th re ad s AS M E f o r cri ti cal in m ay s h al l B1 . 20. 1 , d i m en si on s be i n s p e c te d D . 2 9 /Tab l e be as in E. 29 fo r an d s tan d o ff Tab l e acco rd an ce at h an d - ti g h t D . 3 0 /Tab l e wi th Tab l e E. 30 , as s e m b l y by o r acco rd i n g D . 2 9 /Tab l e u se to E. 29 AP I an d of th e 5 B. T abl e app l i ca b l e . s h al l be as required by the manufacturer’ s wri tte n s p e c i f i cati o n . 1 0.4.2.6 Visual Examination 1 0.4.2.6.1 Application N O TE Vi s u al Fo r P S L 1 e xam i n ati o n an d P SL 2, re q u i re m e n ts e ach p art do sh al l n ot be app l y to PSL 3 an d PSL 4 e xce p t fo r we l d s (s e e 1 0. 4. 2. 1 3 ) . vi s u al l y e x am i n e d . 1 0.4.2.6.2 Test Method and Acceptance Criteria Fo r PSL s p e ci f i e d 1 an d PSL 2, AP I 2 0 A. Vi s u a l in with the manufacturer’ Fo r P S L — — 1 an d P SL f o r cas ti n g s , f o r f o rg i n g s in vi s u al s 2, e x am i n ati o n s e x am i n ati o n wri t te n th e we l d of cas ti n g s f o rg i n g s an d s h al l we l d be p e rf o rm e d p re p arati o n s in a cco rd an ce s h al l be wi th p e rf o rm e d in p ro ce d u re s acco rd an ce s p e c i f i cati o n s . acce ptan ce acco rd an ce an d of wi th cri t e ri a s h al l AP I pre p arati o n s , be as f o l l o ws : 2 0 A; in acco rd an ce wi th th e m an u f actu re r’ s wri tte n s p e ci f i cati o n s . 1 0.4.2.6.3 Supplemental Requirement Fo r PSL 2, we t te d f o r f e rro m ag n e ti c N O TE Th i s an d s e al i n g m ate ri al s s u p p l e m e n tal s u rf ace s an d vi s u al s h al l 1 0. 4. 2. 1 1 be e xam i n e d by f o r n o n f e rro m ag n e ti c e xam i n ati o n re q u i re m e n t d o e s s u rf ace N DE m ate ri al s , n o t ap p l y to PSL as m e th o d s d e s cri b e d in 1 0. 4. 2. 1 0 ap p l i cabl e . 1 . 1 0.4.2.7 Chemical Analysis Fo r PSL 2, P SL 3, f o r rem e l t- g rad e Th e ch e m i cal N O TE an d PSL m ate ri al s ) com p o s i ti o n C h e m i cal an al ys i s 4, in c h e m i cal an a l ys i s acco rd an ce s h al l m eet re q u i re m e n ts th e do wi th a s h al l be p e rfo rm e d re q u i re m e n t s n o t ap pl y to of 6. 3. 5 2, P SL 3, an d PSL 4, th e fo l l o wi n g a h eat b as i s and the manufacturer’ PSL 1 . 1 0.4.2.8 Traceability Fo r P S L on (or n ati o n al l y o r i n te rn at i o n al l y re co g n i z e d re q u i re m en ts s h al l a p pl y. s a rem e l t - i n g o t b as i s s tan d ard . wri tt e n s p e ci fi cati o n . 64 AP I — — J o b - l o t trace ab i l i t y s h a l l be I d e n ti f i cati o n m ai n ta i n e d d o cu m e n te d — s h al l be re q u i re d . M an u f actu re r- d o cu m e n te d Fo r P SL 3 an d on m ate ri al s an d p arts to f aci l i tate trace ab i l i t y, as re q u i re d by m ai n te n a n ce or m an u f actu re r re q u i re m e n ts . re pl ace m e n t tre at S P E C I FI C ATI O N 6 A of trace ab i l i t y i d e n t i f i cati o n P SL 4 o n l y, in m arks re q u i re m e n ts an d ad d i ti o n , i d e n ti f i cati o n m an u f actu re d s h al l c o n tro l p arts i n cl u d e p ro vi s i o n s fo r re co rd s . s h al l be trace ab l e to a s p e ci f i c h e at an d h e at - l o t. N O TE Th e trace ab i l i ty re q u i re m e n ts do n o t ap pl y to PSL 1 . 1 0.4.2.9 Serialization Fo r P S L E ach 3 an d P SL i n d i vi d u a l trace ab i l i t y an d N O TE Th e 4, p art th e fo l l o wi n g a n d /o r as s o ci at e d s e ri al i z ati o n p i e ce re q u i re m e n ts of e q u i pm e n t s h al l s h al l app l y. be as s i g n e d an d m arke d wi th a unique co d e to m ai n tai n re co rd s . re q u i re m e n ts do n ot app l y to PSL 1 an d P SL 2. 1 0.4.2.1 0 Surface NDE —Ferromagnetic Materials 1 0.4.2.1 0.1 Castings F o r cas ti n g s , Fo r l ot PSL 1 , s h al l al l be m ach i n i n g s u rf ace 1 Fo r p art PSL be ap p l y. we tte d s u rf ace s an d liqui d p e n e tra n t or m ag n e ti c p arti cl e to m eet s u rf ace by If s h al l th e cas ti n g p e rf o rm e d f ai l s on al l al l acce s s i b l e cas ti n g s th e f ro m th at s e al i n g s u rf ace s m e th o d s N DE h e at on fo r afte r on e f i n al acce pt an ce al l cas t i n g cri te ri a acce s s i b l e fro m e ach h e at - tre a tm e n t (see we tte d an d h e at fi n al 1 0. 4. 2. 1 0 . 3 ) , s u rf ace s an d al l s u rf ace s . in 69 . 0 an d be m ach i n i n g Fo r n o te d wi th 2 s h al l s h al l s e al i n g As PSL acce s s i b l e e xam i n e d N DE co n n e cto rs f o l l o wi n g o p e rat i o n s . acce s s i b l e N O TE th e Tab l e M P a, PSL 5, P SL 1 03 . 5 1 d oes M P a, an d 3, al l acce s s i b l e e x am i n e d by liquid not ap p l y 1 38. 0 we tte d p e n e tran t to MPa bo d i es , (1 0 , 00 0 s u rf ace s or bo n n e ts , ps i , an d m ag n e ti c end 1 5, 0 00 al l an d ps i , acce s s i b l e p arti cl e o u tl e t an d m e th o d s co n n e cto rs , 20, 000 psi ) s e al i n g af te r an d wo rki n g s u rf ace s f i n al c l am p hub en d p re s s u re s . of e ach h e at - tre atm e n t fi n i s h ed an d f i n al o p e rati o n s . 3, ad d i ti o n al l y al l a cce s s i b l e s u rf ace s of e ach fi n i s h e d p art s h al l be i n s p e cte d . S u rf ace N DE s h al l be performed on all surfaces prepared for “weld metal overlay ” . N O TE 2 Th e s e ad d i ti o n al re q u i re m e n ts do n ot app l y to PSL 1 an d P SL 2. 1 0.4.2.1 0.2 Forgings F o r f o rg i n g s , Fo r PSL fi n i s h ed an d f i n al N O TE 1 2, th e PSL p art fo l l o wi n g 3, s h al l m ach i n i n g Th i s an d be s h al l PSL a p pl y. 4, e xa m i n e d al l by acce s s i b l e liqu id we tte d p e n e tran t o pe ra ti o n s . re q u i re m e n t d o e s n ot appl y to PSL 1 . s u rf ace s or an d m ag n e ti c al l acce s s i b l e p arti cl e m e th o d s s e al i n g af te r s u rf ace s f i n al of e ach h e at - tre atm e n t S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T Fo r PSL 3 an d PSL 4, a d d i ti o n al l y al l acce s s i b l e s u rf ace s of e ach fi n i s h ed 65 p art NDE shall be performed on all surfaces prepared for “weld metal overlay ” s h al l be i n s p e ct e d . S u rf ace p ro ce d u re s s p e ci f i e d . N O TE 2 Th e s e ad d i ti o n al re q u i re m e n ts do n ot app l y to PSL 1 an d P SL 2. 1 0.4.2.1 0.3 Test Method and Acceptance Criteria Fo r P S L in P ro d s If 1 AS T M an d s h al l an y n ot (i . e. p e n e tran t Fo r P S L be 3 al l f e rro m ag n e ti c are an d on 4, ( PT) we tte d to m e th o d s , al l m ate ri a l s o r AS T M be p e rm e ab i l i t y NDE P SL [P T] ) b e l i e ve d m ag n e ti c E1 65 test p e rm i tte d s u rf ace AS TM 2, ( p e n e tran t i n d i cati o n s ru p tu re in P SL E 1 65 s u rf ace s n o n re l e van t o r re m o ve d on l y th e e x am i n e d on an d th e b as i s s h al l be acco rd an ce te s t th at wi th [M T] ) . to in in are n ot th e y co n fi rm e xam i n e d m e th o d th e y s tri n g e rs ) , re i n s p e cte d , f l u o re s ce n t in p arti cl e s u rf ace s . n o n m e tal l i c m ate ri al s we t be ( m ag n e ti c o r s e al i n g vari at i o n s , f e rrom ag n e ti c or s h al l E 70 9 as s o ci ate d s h al l wi th a e x am i n e d s u rf ace by liquid th e i r n o n re l e van c y. acco rd an ce AS TM be E 70 9 (M T) wi th p ro ce d u re s fo r al l s p e ci f i e d m ag n e ti c p art i cl e e x am i n ati o n s . N O TE Th e — Th e AS TM f o l l o wi n g E 709 ( M T) acce p tan ce we t fl u o re s ce n t m e th o d cri te ri a s h al l ap p l y l i m i tati o n f o r th e does AS T M n ot E 709 ap p l y to (M T) PSL 1 an d P SL 2. e xam i n ati o n : 3 — no re l e van t no m o re i n d i cat i o n wi th a m aj o r d i m e n s i o n e q u al to o r g re ate r th an 2 — th an te n re l e va n t i n d i cat i o n s in an y co n t i n u o u s 40 5 mm ( / 1 6 in. ); 2 cm (6 in. ) are a; 1 n o fou r (or m ore) — no Th e re l e van t rel evan t ro u n d ed i n d i cati o n s acce ptan ce cri t e ri a in in / i nd i cati on s i n a l i n e separated by l ess th an 1 . 6 m m ( p re s s u re - co n tact 1 0 . 4. 2. 1 1 . 3 s h al l s e al i n g 1 6 i n . ) (ed g e- to-ed g e) ; s u rf ace s . ap p l y f o r t h e AS T M E1 65 ( PT) e xam i n ati o n . 1 0.4.2.1 1 Surface NDE —Nonferromagnetic Materials 1 0.4.2.1 1 .1 Castings F o r cas ti n g s , N O TE 1 As co n n e cto rs Fo r l ot PSL al l be o pe rat i o n s . s h al l be fo l l o wi n g n o te d wi th 1 , s h al l th e 69 . 0 in Tab l e M P a, acce s s i b l e If th e ap p l y. PSL al l th e f ai l s 1 d oe s M P a, we tte d by cas ti n g on 5, 1 03 . 5 e x am i n e d p e rf o rm e d s h al l to an d not s u rf ace s liquid to MPa an d al l th e f rom bod i es, (1 0 , 00 0 m e th o d s u rf ace th at h e at b o n n e ts , ps i , N DE on al l end 1 5, 0 00 acce s s i b l e p e n e tran t m eet c as ti n g s app l y 1 38. 0 ps i , s e al i n g afte r acce pt an ce o u tl e t an d c o n n e cto rs 20, 000 s u rf ace s fi n al acce s s i b l e an d fo r psi ) on e cas t i n g h e at - tre at m e n t cri t e ri a we t te d (see an d wo rki n g an d cl am p f ro m f i n al 1 0. 4. 2. 1 1 . 3 ) , s u rf ace s an d al l hub en d p re s s u re s . e ach h e at m ach i n i n g s u rf ace acce s s i b l e NDE s e al i n g s u rf ace s . Fo r p art Fo r PSL 2 s h al l PSL an d be 3 PSL liquid 3, al l acce s s i b l e p e n e tra n t ad d i ti o n a l l y, al l i n s p e cte d a cce s s i b l e we tte d s u rf ace s af te r f i n al s u rf ace s of an d al l e ach fi n i s h e d performed on all surfaces prepared for “weld metal overlay.” N O TE 2 Th i s ad d i ti o n al re q u i re m e n t d o e s n ot acce s s i b l e h e at - tre atm e n t app l y to P SL 1 an d an d p art PSL 2. f i n al s h al l s e al i n g s u rf ace s m ach i n i n g be of e ac h fi n i s h e d o pe rati o n s . i n s p e cte d . S u rf ace N DE s h al l be 66 AP I S P E C I FI C ATI O N 6 A 1 0.4.2.1 1 .2 Forgings F o r f o rg i n g s , Fo r PSL fi n i s h ed 2, th e fo l l o wi n g PSL p art 3, s h al l an d be s h al l PSL a p pl y. 4, e xam i n e d al l by acce s s i b l e th e liquid we tte d p e n e tra n t s u rf ace s m e th o d an d al l afte r acc e s s i b l e f i n al s e al i n g h e at - tre a tm e n t s u rf ace s an d fi n al of e ach m ach i n i n g o pe rat i o n s . N O TE Fo r 1 Th i s P SL 3 re q u i re m e n t d o e s an d P SL 4, n ot appl y to ad d i ti o n a l l y al l PSL 1 . acce s s i b l e s u r f ace s of e ach fi n i s h e d p art NDE shall be performed on all surfaces prepared for “weld metal overlay ” s h al l be i n s p e cte d . S u rf ace . N O TE 2 Th e s e ad d i ti o n al re q u i re m e n ts do n ot app l y to PSL 1 an d P SL 2. 1 0.4.2.1 1 .3 Test Method and Acceptance Criteria Al l n o n f e rro m ag n e ti c Th e — — acce ptan ce no re l e van t no m o re no re l e van t no fo u r m ate ri al s cri t e ri a s h al l s h al l be as l i n e ar i n d i cati o n s be e xam i n e d in ac co rd an ce wi th p ro ce d u re s — te n re l e va n t in AS T M E1 65. fo l l o ws : al l o we d ; 2 th an s p e ci f i e d ro u n d e d i n d i cati o n s in an y co n ti n u o u s 40 cm 2 (6 in. ) are a; 3 — ro u n d e d i n d i cat i o n wi t h a m aj o r d i m e n s i o n e q u al to o r g re ate r th an 5 mm ( / in. ) ; 1 6 1 (or m o re ) re l e van t ro u n d e d i n d i cati o n s in a line s e parat e d by l ess t h an 1 .6 mm ( / 1 6 in. ) ( e d g e - to - ed g e) ; — no re l e van t i n d i cat i o n in pre s s u re - co n tact s e al i n g s u rf ace s . 1 0.4.2.1 2 Volumetric NDE 1 0.4.2.1 2.1 Application Fo r PSL (1 0, 000 N DE, N DE ( cas ti n g s ) , by or u l tras o n i c 1 P SL Th e 3 m ach i n i n g te m p e re d p ro p e rt i e s N O TE 2 PSL 4 or e n ti re b o n n e ts , vo l u m e rad i o g rap h i c vo l u m e tri c re q u i re m e n ts ( ca s ti n g s i n s p e cte d o p e rat i o n s e x cl u s i ve bodi es, th e ( U T) p ro d u cts , Th e fo r cri te ri a, s am p l i n g an d vo l u m e tri cal l y to h i g h e r, acce p tan ce N O TE Fo r 2 ps i ) th e an d t h at lim it 2 do n o t ap pl y to as far s tre s s - re l i e f tre atm e n ts s am p l i n g re q u i re m e n ts fo r P S L If s h al l th e on do rate d h e at PSL 3, of th e re s u l ts p e rf o rm e d to n o t ap pl y to cas t i n g an d th e 1 f ro m fo r of be f ai l s th at to m eet of 69. 0 M Pa to vo l u m e tri c th e vo l u m e tri c h e at. vo l u m e of m e ch an i ca l th e af te r e ach e xa m i n ati o n . PSL 2. p art p ro p e rti e s h e at - tre atm e n t h ard n e s s . an d p re s s u re s u b j e cte d PSL 4. e n ti re re d u ce PSL wo rki n g s h al l cas ti n g s p racti cal , be lot s am p l e al l h e at- tre atm e n t o r re - te m p e ri n g 3 /P S L 4 wi th e ach PSL 1 , as af t e r i n te rp re tati o n i n s p e cti o n of f ro m pe rf o rm e d u l tras o n i c) e ff e cti ve vo l u m e tri c be fo rg i n g s ) or co n n e cto rs cas ti n g e xam i n ati o n . s h al l fo r P S L l oose on e (RT) N DE ( ra d i o g rap h y an d of For fo r s h al l an d be p ri o r q u e n ch - an d - m e ch an i cal S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 67 1 0.4.2.1 2.2 Ultrasonic Examination Test Method Fo r th e P SL an d an d Fo r AS TM PSL wi th be 2 PSL f l at- b o tt o m — an d P SL 4 f l at- b o tto m u sed ) cas t i n g s , p ro ce d u re u l tras o n i c s p e ci f i e d e xam i n ati o n s in AS T M A6 0 9 of cas ti n g s ( e x ce pt s h al l th at be th e p e rf o r m e d i m m e rs i o n in acco rd a n ce m e th o d m ay be wi t h u sed) E 428 . 3 th e 3 h ol e an d f o rg i n g s , h ol e AS T M u l tras o n i c p ro ce d u re s e x am i n ati o n s p e ci f i e d in of AS T M h ot wo rke d A3 8 8 /3 8 8 M p arts s h al l ( e xce p t th at be p e rf o rm e d th e in i m m e rs i o n acco rd an ce m e th o d m ay E 428. 1 C al i b rat i o n : Th e d i s tan ce am p l i tu d e cu rve ( D AC ) s h al l be b as e d on a m ax i m u m 1 .6 mm / ( 1 6 in. ) f l at- 1 b o tto m h ol e ( s trai g h t - b e am te ch n i q u e ) fo r m e tal th i ckn e s s e s th ro u g h 1 3. 2 mm 38 mm (1 / 2 in. ), on a m ax i m u m 1 / ( 8 in. ) f l at- b o tto m h ol e fo r m e tal t h i ckn e s s e s f ro m 38 mm (1 / 2 in. ) t h ro u g h 1 50 mm (6 in. ), an d 1 on a m axi m u m N O TE U l tras o n i c 6. 4 mm ( / in. ) 4 e xam i n ati o n d o es f l at- b o tto m not ap pl y to h ol e f o r m e tal t h i ckn e s s e s e x ce e d i n g 1 50 mm (6 in.). PSL 1 . 1 0.4.2.1 2.3 Ultrasonic Examination Acceptance Criteria Fo r P S L — — no 2, P SL si n g l e no 3, an d PSL i n d i c ati o n m u l ti p l e 4, th e fo l l o wi n g e x ce e d i n g i n d i cati o n s s h al l re fe re n ce e xce e d i n g 50 a p pl y: D AC ; % of re f e re n ce D AC ; m u l ti p l e i n d i cati o n s are d efi n e d as t wo or 1 m o re i n d i cati o n s ( e ach e x ce e d i n g 50 % of th e re fe re n ce D AC ) wi th i n 1 3 mm ( / 2 in. ) of e ach o th e r in an y d i re cti o n . For PSL s h al l be N O TE 4 o n l y, fo u n d Th i s in ad d i ti o n , o ve r an ad d i ti o n al no are a co n t i n u o u s twi ce th e cl u s te r d i am e te r o f re q u i re m e n t d o e s not app l y to of i n d i cat i o n s th e s e arch P SL 2 on th e s am e pl an e , re g ard l e s s of am p l i tu d e , be p e rf o rm e d u n i t. or PSL 3. 1 0.4.2.1 2.4 Radiographic Examination Test Method Fo r in PSL 2, P SL acco rd an c e s e n s i ti vi t y of 2 th i ckn e s s ran g e N O TE R e al 1 3, an d wi th % PSL ( 2 - 2 T) . l i m i tati o n ti m e 2 R ad i o g rap h i c rad i o g rap h i c s p e ci fi e d B o th of i m ag i n g q u al i ty i n d i cato r o r e s s e n ti al N O TE 4, m e th o d s X- ra y in an d BPVC e x am i n ati o n AS M E , of h ot wo rke d S e cti o n g am m a- ra y V, s o u rce s p arts Arti cl e s h al l 2 be or (or acce p tab l e an d wi re is re co rd i n g /e n h an ce m e n t d i s p l aye d e xam i n ati o n d oes as re q u i re d n o t ap pl y to BPVC m e th o d s b y AS M E m ay , be u sed S e cti o n p ro vi d e d V, Arti cl e PSL 1 . — — — 2 an d P SL no cracks , l ap s , no e l o n g at e d 3, th e fo l l o wi n g acce ptan ce cri te ri a s h al l ap p l y: o r b u rs ts ; i n d i cat i o n s h al l wi th wi th i n a th e m inim um i n h e re n t e ach . 1 0.4.2.1 2.5 Radiographic Examination Acceptance Criteria Forged Parts Fo r P S L cas ti n g s e q u i va l e n t) wi t h a l e n g th g re at e r th a n th at g i ve n in Tabl e 21 ; th e 2. d e s i g n ate d h ol e i m ag e 68 AP I Table 21 S P E C I FI C ATI O N 6 A ―Maximum Length of Elongated Indication Thickness, T Inclusion Length mm < 1 9. 0 1 9. 0 > — no N O TE g ro u p 1 Th e Fo r P S L — — — of 4 i n d i cati o n s PSL o n l y, 2 th e no cracks , no m o re no e l o n g ate d an d to < 5 7. 0 in PSL a 3 > line th at to acce p tan ce in. 6. 4 0. 25 0. 33 2. 25 2. 25 h ave re q u i re m e n ts mm 0 . 75 0 . 75 57. 0 fo l l o wi n g l ap s , in. an do 0. 33 1 9. 0 ag g re g ate n o t ap pl y to cri te ri a T s h al l T 0 . 75 l e n g th g re ate r th an T in a l en g th of 1 2 T . PSL 4. ap p l y: o r b u rs ts ; 1 th an two i n d i cat i o n s s e parate d by l ess th an 1 3 mm ( / 2 in. ); 1 N O TE 2 Th e i n d i cat i o n PSL 4 e x ce e d i n g re q u i re m e n ts do 6. 4 n ot mm ap pl y to ( / in. ). 4 PSL 2 an d PSL 3. — 1 0.4.2.1 2.6 Radiographic Examination Acceptance Criteria Cast Parts Fo r P S L — — — — 2 an d P SL AS T M E1 86; AS T M E280; AS T M E 446; m ax i m u m 3, d e f e ct th e fo l l o wi n g cl as s i f i cati o n s h al l as ap p l y: f o l l o ws : T yp e D e fe ct M ax i m u m D e f e ct A C l as s 2 B 2 C 2 ( al l t yp e s ) D N on e acce ptab l e E N on e acce ptab l e F N on e acce ptab l e G N on e acce pta b l e — 1 0.4.2.1 3 Weld NDE General Fo r P S L 1 , P SL 2, PSL 3, an d P SL 4, th e f o l l o wi n g s h al l ap p l y. 1 C o m p l e te d s h al l be we l d s e x am i n e d [a in m inim um of acco rd an ce 1 2. 7 wi th mm th e ( / 2 in.) of m e th o d s s u rro u n d i n g an d b as e acce pta n ce m e tal cri te ri a of an d th e Tabl e e n ti re 22. acce s s i b l e we l d ] S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 69 Table 22 ―Requirements for Welding Bodies, Bonnets , and End and Outlet Connectors Weld Type Stages P re s su re - co n tai n i n g P re p arati o n N o n p re s s u re - co n tai n i n g - — Vi s u al - Vi s u al C o m p l e ti o n - S u rface C o m p l e ti o n - Vo l u m e tri c C o m p l e ti o n - H ard n e ss - N DE N DE te s t - Vi s u al C o m p l e ti o n - H ard n e ss P re p arati o n - S u rface te s t P arti al we l d m e tal - Vi s u al C o m p l e ti o n - S u rface C o m p l e ti o n - Vo l u m e tri c C o m p l e ti o n - H ard n e ss P re p arati o n o ve rl ay Fu l l C o m p l e ti o n C o m p l e ti o n we l d m e tal o ve rl ay - - S u rface S u rface P re p arati o n - Vi s u al P re p arati o n - S u rface N DE N DE te s t - Vi s u al C o m p l e ti o n - S u rface C o m p l e ti o n - Vo l u m e tri c 1 0 . 4. 2. 1 6 1 0. 4. 2. 1 6 1 0 . 4. 2. 1 7 1 0 . 4. 2. 6 1 0. 4. 2. 6 1 0. 4. 2. 1 4 1 0 . 4. 2. 1 4 1 0 . 4. 2. 1 7 1 0. 4. 2. 1 5 1 0 . 4. 2. 1 5 1 0 . 4. 2. 1 4 1 0. 4. 2. 1 4 1 0 . 4. 2. 1 5 1 0. 4. 2. 1 5 1 0 . 4. 2. 1 6 1 0. 4. 2. 1 6 1 0 . 4. 2. 1 4 1 0 . 4. 2. 1 5 1 0 . 4. 2. 1 6 1 0 . 4. 2. 1 7 1 0. 4. 2. 1 7 — 1 0 . 4. 2. 1 5 1 0. 4. 2. 1 0 1 0 . 4. 2. 1 0 1 0. 4. 2. 1 5 1 0 . 4. 2. 1 5 — — 1 0. 4. 2. 1 0 1 0 . 4. 2. 1 0 1 0 . 4. 2. 1 4 1 0. 4. 2. 1 4 1 0 . 4. 2. 1 4 1 0 . 4. 2. 1 5 1 0. 4. 2. 1 5 1 0 . 4. 2. 1 5 1 0. 4. 2. 1 8 1 0 . 4. 2. 1 8 1 0. 4. 2. 6 — 1 0 . 4. 2. 1 4 NDE 1 0 . 4. 2. 1 6 1 0. 4. 2. 1 7 — — — 1 0 . 4. 2. 1 5 1 0 . 4. 2. 1 5 — N DE 1 0. 4. 2. 6 1 0 . 4. 2. 1 4 1 0. 4. 2. 1 7 1 0 . 4. 2. 6 NDE C o m p l e ti o n 1 0. 4. 2. 1 5 — — — NDE N DE 1 0 . 4. 2. 1 5 — — — — — re p ai rs 1 0. 4. 2. 1 4 1 0 . 4. 2. 1 4 — NDE PSL 4 1 0 . 4. 2. 6 1 0 . 4. 2. 1 4 — — — — Vi s u al C o m p l e ti o n — — — — — re p ai rs ) P re s su re - co n tai n i n g Reference PSL 2 PSL 3 PSL 1 C o m p l e ti o n P re p arati o n ( i n cl u d i n g a, b — F O O TN O TE S “Preparation” refers to surface preparation, joint preparation, fit a “Completion” refers to af b ter to m ach i n i n g th at wo u l d al l lim it we l d i n g , e ffe cti ve p o s t - we l d h e at - t re at , i n te rp re t ati o n of - u p, an d fo r th e u si n g th e d e p th th e s p e ci f i e d of fu s i o n o ve rl a y p e n e trat i o n to th i ckn e s s . th e pre h e at. m ach i n i n g , e xce pt fo r vo l u m etri c N DE th at s h al l be don e pri o r res u l ts . The manufacturer’s written specification for corrosion m e as u ri n g an d Th e ap p ro x i m ate - re s i s tan t p ro d u cti o n we l d we l d o ve rl a y acce pt an ce i n te rf ace wh e n s h al l cri te ri a th e i n cl u d e a m e as u re m e n ts we l d q u al i f i cati o n te ch n i q u e s h al l was fo r acco u n t p e rf o rm ed face . 1 0.4.2.1 4 Weld Examination —Visual Th e vi s u al we l d s p e ci fi e d in 1 00 al l % of e x am i n ati o n Tab l e re q u i re m e n ts of 1 0. 4. 2. 1 4 s h al l ap p l y to PSL 1 , PSL 2, PSL 3, an d P SL 4 as 22. we l d s s h al l be vi s u al l y e xam i n e d af te r p o s t - we l d h e at- tre atm e n t an d m ach i n i n g o p e rat i o n s . 1 E x am i n ati o n s Th e — — s h al l acce p tan ce Al l i n cl u d e cri te ri a s h al l p re s s u re - co n t ai n i n g U n d e rcu t s h al l n ot a m inim um be as we l d s re d u ce 1 3 mm ( / 2 in. ) of ad j ace n t b as e m e tal on b o th si d es of th e we l d . f o l l o ws . s h al l th e of h a ve co m p l e te th i ckn e s s in th e j oi n t are a p e n e trat i o n . ( co n s i d e ri n g b o th si d es) to bel o w th e m inim um th i ckn e s s . — 1 S u rf ace p o ro s i t y an d e xp o s e d s l ag are n ot p e rm i tte d on or wi th i n 3 mm ( / 8 in. ) of s e al i n g s u rf ace s . 70 AP I S P E C I FI C ATI O N 6 A 1 0.4.2.1 5 Weld NDE —Surface 1 0.4.2.1 5.1 Application Th e s u rf ace Fo r P S L N O TE 3 we l d an d Th e 1 00% of p arti cl e e x am i n ati o n P SL s u rface al l 4, re q u i re m e n ts m ag n e ti c we l d p arti c l e e xam i n ati o n p re s s u re - co n tai n i n g (i n th e cas e n o n f e rro m ag n e ti c of 1 0. 4. 2. 1 5 e x am i n at i o n re q u i re m e n ts f abri cati o n f e r ro m ag n e ti c m ate ri al s ) of m e th o d s do s h al l n ot we l d s be ap p l y to we l d or we l d i n g , PSL pe rf o rm e d ap p l y to an d m ate ri al s ) afte r al l s h al l PSL 3, o n l y b y th e sh al l p e n e tran t p o s t - we l d PSL an d we t PSL 4. fl u o re s ce n t m e th o d . 1 . o ve rl a y liquid 2, be (i n e x am i n e d th e cas e h e at- tre a tm e n t, an d by of e i th e r m ag n e t i c f e rro m ag n e ti c m ach i n i n g or o p e rat i o n s . 1 0.4.2.1 5.2 Test Method/Acceptance —Magnetic Particle Examination 1 E x am i n ati o n s M ag n e ti c cri te ri a — — no s h al l p art i cl e as i n cl u d e a m inim um e xam i n at i o n s h al l of be 1 3 mm ( / 2 p e rf o rm e d in. ) as of ad j ace n t d e s cri b e d b as e in m e tal on 1 0 . 4. 2 . 1 0 . 3 b o th wi th si d es ad d i t i o n al we l d . ac ce ptan ce l i n e ar i n d i cati o n ; 1 ro u n d e d i n d i cati o n g re ate r t h an 3 mm ( 5 / 8 in.) fo r we l d s wh o s e 3 5 th e fo l l o ws : re l e van t no of mm d e p th is 1 6 mm ( / in. ) 8 or l ess, or 5 / ( in. ) 1 6 f o r we l d s wh o s e d e p th is g re a te r th an 1 6 mm ( / in. ) . 8 1 0.4.2.1 5.3 Test Method/Acceptance —Liquid Penetrant Examination Li q u i d p e n e tran t e xam i n at i o n s h al l be p e rf o rm e d as d e s cri b e d in 1 0 . 4. 2 . 1 1 . 3 wi th ad d i t i o n al 1 cri te ri o n of no ro u n d e d i n d i cati o n s g re a te r th an 3 mm in. ) 8 fo r 3 or 5 mm ( acce pta n ce 5 / ( we l d s wh o s e d e p th is 1 6 mm ( / 8 in. ) or l ess, 5 / in. ) 1 6 f o r we l d s wh o s e d e pt h is g re ate r t h an 1 6 mm ( / in. ). 8 1 0.4.2.1 6 Weld NDE —Volumetric 1 0.4.2.1 6.1 Application Th e vo l u m e tri c N O TE 1 00 al l Th e % of e ff e cti ve 25 % of e x am i n ati o n vo l u m e tri c al l we l d i n g , we l d we l d th e o ri g i n al or of th e we l d s wal l u l tras o n i c re s u l ts s h al l an d of th i ckn e s s m e th o d s of 1 0. 4. 2. 1 6 re q u i re m e n ts h e at - tre atm e n t, i n te rp re t ati o n rad i o g rap h y e xam i n ati o n p re s s u re - co n tai n i n g p o s t- we l d re q u i re m e n ts 25 al l n ot app l y to e x am i n e d m ach i n i n g th e or af te r be do mm (1 by ap p l y to PSL e i th e r o p e rat i o n s e x am i n at i o n . we l d i n g s h al l in. ), an d Al l PSL rad i o g rap h y p ri o r to we l d s wh i ch e ve r p o s t- we l d 2, 3, an d P SL 4. 1 . bu t re p a i r PSL is or wh e re l ess, u l tras o n i c m ach i n i n g th e s h al l h e at- tre atm e n t. re pa i r be m e th o d s o p e rat i o n s is th at g re ate r e x am i n e d E x am i n ati o n s by s h al l af te r lim it t h an e i th e r i n cl u d e 1 at l e as t 1 3 mm ( / 2 in. ) of a d j ace n t b as e m e tal on al l si d es of th e we l d . 1 0.4.2.1 6.2 Test Method —Radiographic Examination R ad i o g ra p h i c S e cti o n V, e xam i n ati o n s Arti cl e B o th X- ra y R e al ti m e an d 2 an d s h al l be e q u i val e n t) g am m a- ray i m ag i n g q u a l i t y i n d i cato r (or p e rf o rm e d wi t h s o u rce s in are wi re is d i s p l aye d as wi th s e n s i ti vi t y o f acce pta b l e re co rd i n g /e n h a n ce m e n t o r e s se n ti al acco rd an ce a m inim um wi th i n m e th o d s re q u i re d th e m ay 2 th e % p ro ce d u re s i n h e re n t be th i ckn e s s BPVC u sed b y AS M E s p e ci f i e d in AS M E BPVC ( 2 - 2 T) . p ro vi d e d , ran g e th e S e cti o n V, l i m i tati o n d e s i g n at e d Arti c l e 2. of h ole e ach . i m ag e S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 71 — 1 0.4.2.1 6.3 Acceptance Criteria Radiographic Examination Th e — — rad i o g rap h i c no t yp e of no e l o n g at e d e x am i n ati o n crack, zon e of acce pt an ce i n com p l e te d i s co n t i n u i t y t h at h as cri t e ri a s h al l fu s i o n , a or l e n g th be as f o l l o ws : i n co m p l e te g re ate r th an p e n e trati o n ; th at g i ve n in Tab l e 23 ; ― Table 23 Maximum Length of RT Discontinuities Weld Thickness, T ≤ > mm 1 9. 0 to > — no g ro u p an y — to tal ti m e s no of l e n g th l e n g th ro u n d e d 57. 0 of > of > th e i n d i cati o n 1 2 in T , a l on g est in line e xce p t ≤ mm in. 6. 4 0. 25 0 . 75 0. 75 5 7. 0 d i s co n ti n u i ti e s we l d th e ≤ in. ≤ 1 9. 0 Discontinuity Length to 0. 33 2. 2 5 2. 25 T 0. 33 1 9. 0 h avi n g an wh e re th e ag g re g ate d d i s t an ce T 0 . 75 l e n g th b e t we e n g re ate r th an s u cce s s i ve th e we l d T th i ckn e s s , d i s co n ti n u i t i e s , e xce e d s in si x d i s co n t i n u i t y; e x ce s s of th at s p e ci f i e d in AS M E — BPVC , S e ct i o n VI I I , D i vi s i o n 1 , Ap p e n d i x 4. 1 0.4.2.1 6.4 Test Method Ultrasonic Examination U l tras o n i c S e cti o n V, e x am i n ati o n s S u bs e ct i o n A, s h al l be Arti cl e 4 p e rf o rm e d in acc o rd an ce wi t h p ro ce d u re s s p e ci f i e d in BPVC AS M E , ( o r e q u i va l e n t) . — 1 0.4.2.1 6.5 Acceptance Criteria Ultrasonic Examination D i s co n ti n u i ti e s e x te n t acce ptan ce — — no th at n e ce s s ary p ro d u c e to cri te ri a re s p o n s e th e g re ate r s h ap e , th a n 20 i d e n ti t y, % of an d th e re f e re n ce l o cati o n an d l e ve l s h al l e val u ate be i n ve s ti g at e d th e m in te rm s to th e of th e b e l o w: l i n e ar i n d i cati o n o th e r i n d i cati o n s T abl e 24 are a d e te rm i n e i n te rp re te d wi th as cracks , am p l i tu d e s i n co m p l e te e xce e d i n g th e j oi n t p e n e trati o n , re fe re n ce l e ve l or wh o s e i n co m p l e te l e n g th fu s i o n ; e x ce e d s th o s e g i ve n in u n acce pt ab l e . 1 0.4.2.1 6.6 Repair Welds Fo r P S L 3 an d PSL 4 o n l y, al l re p ai r we l d s , if th e re p a i r e x ce e d s 20 % of th e o ri g i n al wal l th i ckn e s s 2 (1 in. ), wh i ch e ve r e x am i n e d N O TE is th e s m al l e r, or if th e e x te n t b y e i th e r ra d i o g raph y o r u l tras o n i c Th i s ad d i ti o n al re p ai r we l d vo l u m e tri c Table 24 of m e th o d s we l d N DE > mm > ≤ ≤ 1 9. 0 1 9. 0 to cavi t y afte r e x ce e d s al l a p pro x i m ate l y 6 5 we l d i n g re q u i re m e n t d o e s an d p o s t - we l d n o t ap pl y to PSL 2. 57. 0 > 0 . 75 57. 0 > Discontinuity Length a in. ≤ 0. 75 to mm in. 6. 4 0. 25 0. 33 2. 2 5 2. 25 T 0. 33 1 9. 0 T 0. 75 F O O TN O TE a T is th e h avi n g th i ckn es s of th e we l d d i ffe re n t th i ckn es s e s be i n g at th e e xam i n e d . we l d , T is th e If a we l d j oi n s th i n n e r of t h e two two cm or 25 m em be rs th i ckn e s s e s . mm 2 (1 0 in. ), h e at- tre atm e n t. ―Maximum Length of UT Discontinuities Weld Thickness, T ≤ th e s h al l be 72 AP I S P E C I FI C ATI O N 6 A — 1 0.4.2.1 7 Weld NDE Hardness Th e h ard n e s s N O TE Th e AS TM u n af f e cte d H ard n e s s Th e or we l d s h al l AS TM b as e N DE be E1 8. m e tal s val u e s h ard n e s s h ard n e s s re q u i re m e n ts of 1 0. 4. 2. 1 7 re q u i re m e n ts access i bl e pres su re -co n tai n i n g , te s ti n g E1 0 N DE h ard n e s s 1 0 0 % of al l H ard n e s s we l d s h al l p e rf o rm e d At l e as t aft e r al l m eet re co rd e d in th e th e in on e do not acco rd an ce h ard n e s s m ate ri a l PQR app l y ap p l y to to P SL 1 PSL an d n o n press u re- co n tai n i n g , h e at- tre atm e n t b as e s h al l s h al l te s t an d wi th s h al l I SO be be th e b as i s an d PSL 4. PSL 2. an d 6506 re pai r wel d s s h al l ( al l p e rf o rm e d m ach i n i n g re q u i re m e n ts 3 in p arts ) b o th or th e be h ard n ess teste d . I SO 6508 we l d an d ( al l in p arts ) , th e or ad j ace n t o p e rati o n s . of 1 0. 4. 2. 4. fo r acce ptan ce if th e we l d is n ot acce s s i b l e fo r te s ti n g . 1 0.4.2.1 8 Weld Overlay Volumetric Inspection 1 0.4.2.1 8.1 Application Th e we l d N O TE As o ve rl a y vo l u m e tri c 1 far Th e as si d es N O TE be 2 Th i s e ffe cti ve n e s s th e e n t i re e x am i n e d m ach i n i n g re q u i re m e n ts o ve rl ay vo l u m e tri c i n s p e c ti o n p racti cal , s h al l p ri o r to we l d i n s p e cti o n o p e rati o n s m ay vo l u m e u si n g re q u i re of th at lim it i n te rm e d i ate 1 0. 4. 2. 1 8 re q u i re m e n ts we l d u l tras o n i c of o ve rl a y pl u s e xam i n ati o n e f fe cti ve do th e af te r o p e rati o n to ap p l y to n o t ap p l y to i n te rp re tat i o n m ach i n i n g s h al l 3 mm P SL (0. 1 2 1 an d in. ) h e a t- tre atm e n t of th e m eet re s u l ts s u rface PSL of fo r of th e fi n i s h 3 P SL an d PSL 4. 2. ad j ace n t b as e m ech an i ca l m e tal on p ro p e rt i e s al l an d e xam i n ati o n . re q u i re m e n ts wi th o u t l i m i ti n g th e re s u l ts . of 1 0.4.2.1 8.2 Design Criteria Th e s u p p l i e r/m an u f actu re r s h al l d e te rm i n e an d d ocu m en t if th e o ve rl a y m ate ri al is co n s i d e re d as p art of th e manufacturer’s or this specification’s design criteria. — If the overlay material is not considered as part of the manufacturer’s or this d esi g n cri te ri a, a m e as u re m e n t of o ve rl ay th i ckn e s s an d te s ti n g of bo n d i n te g ri ty s h al l s be pecification’s acco rd i n g to the manufacturer’s written specifications. N O TE Vi s u a l — If th e Ri n g an d g ro o ve s PT o ve rl ay s h al l is d e fi n e d be th e p art of in th i s s p e ci fi cati o n re q u i re d th e do i n s p e ct i o n d esi g n n o t re q u i re te s ti n g o f bon d i n te g ri ty u s i n g U T. te ch n i q u e s . cri te ri a, vo l u m e tri c e x am i n ati o n s s h al l be in acco rd an ce wi t h 1 0. 4. 2. 1 8. 3 . 1 0.4.2.1 8.3 Test Methods and Acceptance Criteria Wel d o ve rl ay Secti on Th e — — V, s h al l acce p tan ce no si n g l e no m u l ti p l e “ N O TE be Su bs ecti on e xa m i n e d A, cri t e ri a s h al l i n d i c ati o n be as e xce e d i n g i n d i cati o n s M u l ti p l e u si n g u l tras o n i c Arti cl e 4 te ch n i q u e mm ( /2 i n . ) i n d i cati o n s o f e ach re f e re n ce e xce e d i n g ” o th e r i n is e xa m i n ati o n p e r f o rm e d in acco rd an ce or tech n i q u e 2 except th at th e i m m ersi on wi th AS M E BPVC , m eth od m ay be u sed . f o l l o ws : d e fi n e d 50 as D AC ; % of re f e re n ce two or m o re 1 1 3 1 an y d i re cti o n . D AC . i n d i cati o n s ( e ach e xce e d i n g 50 % of th e re fe re n ce D AC ) wi th i n S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 73 1 0.4.2.1 9 Repair Welds Fo r P S L — Al l 2, PSL re pa i r — an d we l d s e x am i n i n g — 3, th e PSL s h al l b as e 4, th e be m e tal fo l l o wi n g e xam i n e d o r we l d re q u i re m e n ts u si n g th e s h al l s am e ap pl y. m e th o d s an d acce pta n ce cri te ri a as u sed fo r m e tal . 1 E xam i n ati o n s S u rf ace s l e ve l s . N O TE s h al l p re p are d M eth od s Th e i n cl u d e fo r an d re p ai r we l d 1 3 mm we l d i n g ( s h al l acce pt an ce re q u i re m e n ts / 2 in. ) be ad j ace n t e xam i n e d cri te ri a do of s h al l n o t ap pl y to be b as e p ri o r as in to m e tal we l d i n g on to al l si d es e n s u re of th e d e f e ct we l d . re m o val to acce p tab l e 1 0 . 4. 2. 1 5. PSL 1 . 1 0.4.3 Stems 1 0.4.3.1 Quality Control Requirements, Methods, and Acceptance Criteria Q u al i t y c o n tro l re q u i re m e n t s fo r s tem s s h al l be p e r T abl e 25 fo r P SL 1 , PSL 2, P SL 3, an d PSL 4. Table 25 ―Requirements for Stems Parameter Te n s i l e I m p act te s ti n g te s ti n g H ard n e s s N AC E te s ti n g M R 0 1 7 5 /I S O D i m e n s i o n al Vi s u al Reference a, b 1 51 56 i n s p e cti on e xam i n ati o n C h e m i cal PSL 1 PSL 2 PSL 3 PSL 4 1 0. 4. 2. 2 1 0. 4. 2. 2 1 0 . 4. 2. 2 1 0 . 4. 2. 2 1 0. 4. 2. 3 1 0. 4. 2. 3 1 0 . 4. 2. 3 1 0 . 4. 2. 3 1 0. 4. 2. 4 1 0. 4. 2. 4 1 0 . 4. 2. 4 1 0 . 4. 2. 4 1 0. 4. 1 . 4 1 0. 4. 1 . 4 1 0 . 4. 1 . 4 1 0 . 4. 1 . 4 1 0. 4. 2. 5 1 0. 4. 2. 5 1 0 . 4. 2. 5 1 0 . 4. 2. 5 1 0. 4. 2. 6 1 0. 4. 2. 6 — — 1 0. 4. 2. 7 1 0 . 4. 2. 7 1 0 . 4. 2. 7 1 0. 4. 2. 8 1 0 . 4. 2. 8 1 0 . 4. 2. 8 1 0 . 4 . 2 . 1 0 /1 0 . 4. 2 . 1 1 1 0 . 4 . 2 . 1 0 /1 0 . 4 . 2 . 1 1 1 0 . 4 . 2 . 1 0 /1 0 . 4 . 2 . 1 1 — an al ys i s — Trace ab i l i ty S u rface W el d — N DE N DE No we l d i n g No p e rm i tte d e xce p t we l d W el d we l d i n g No p e rm i tte d fo r e xce p t o ve rl ays we l d we l d i n g No p e rm i tte d fo r e xce p t o ve rl ays we l d we l d i n g p e rm i tte d fo r e xce p t o ve rl ays we l d fo r o ve rl ays o ve rl ay G e n e ral 1 0. 4. 3. 3 P re p arati o n - Vi s u al P re p arati o n - S u rface C o m p l e ti o n - Vi s u al C o m p l e ti o n - S u rface — — — 1 0 . 4 . 2 . 1 0 /1 0 . 4 . 2 . 1 1 1 0 . 4. 2. 1 4 1 0 . 4. 2. 1 4 1 0. 4. 2. 1 4 1 0 . 4. 2. 1 5 1 0 . 4. 2. 1 5 1 0. 4. 2. 1 5 1 0 . 4. 2. 9 1 0 . 4. 2. 9 1 0 . 4. 2. 1 2 1 0. 4. 2. 1 2 — N DE 1 0 . 4. 3. 3 1 0 . 4 . 2 . 1 0 /1 0 . 4 . 2 . 1 1 1 0 . 4. 2. 1 4 N DE 1 0 . 4. 3. 3 — 1 0. 4. 2. 6 N DE S e ri al i z ati o n Vo l u m e tri c 1 0. 4. 3. 3 — — — — 1 0 . 4 . 2 . 1 0 /1 0 . 4 . 2 . 1 1 F O O TN O TE S a b “Preparation” refers to surface preparation, joint preparation, fit “Completion” refers to after to m ach i n i n g th at wo u l d lim it al l we l d i n g , e ffe cti ve po s t - we l d h e at - tre at , i n te rp re t ati o n of res u l ts . - u p, an d an d p re h e at . m ach i n i n g , e xce p t fo r vo l u m e tri c N DE t h at s h al l be d on e pri o r 74 AP I S P E C I FI C ATI O N 6 A 1 0.4.3.2 Volumetric NDE 1 0.4.3.2.1 Application Th e vo l u m e tri c N O TE E ach Th e re q u i re m e n ts vo l u m e tri c s te m , or rad i o g rap h i c re l i e f N DE b ar N DE fro m tre atm e n ts ) an d 1 0. 4. 3 . 2 re q u i re m e n ts wh i ch te ch n i q u e s . of Th e p ri o r s tem s do are i n s p e cti o n to not s h al l ap p l y to P SL m ach i n e d , s h al l m ach i n i n g ap p l y to be 1 PSL an d s h al l o p e rati o n s t h at an d PSL be co n d u cte d 3 PSL 4. 2. vo l u m e tri cal l y afte r lim it f i n al i n s p e cte d h e at - tre a tm e n t e ff e cti ve i n te rp re t ati o n u si n g u l tras o n i c ( e x cl u s i ve of th e of or s tre s s - re s u l ts of th e e x am i n ati o n . 1 0.4.3.2.2 Test Method and Acceptance Criteria I n s p e cti o n s h al l i n s p e ct i o n is f ro m th e u si n g be o u ts i d e th e p e rf o rm e d p e rf o rm e d , d i am e te r s tra i g h t- b e am in e ach acco rd an ce s te m an d (or en d s te ch n i q u e b ar by th e s h al l be wi th from th e m e th o d s wh i ch s te m s s trai g h t- b e am e x am i n e d of are 1 0 . 4. 2. 1 2 te ch n i q u e . u si n g th e fo r m ach i n e d ) S te m s an g l e - b e am wro u g h t s h al l th at be If u l tras o n i c u l tras o n i cal l y p ro d u cts . i n s p e cte d can n o t be e x am i n e d axi a l l y te ch n i q u e . 1 Th e D AC s h al l be b as e d on a m axi m u m 3. 2 mm ( / 8 in. ) f l at- b o tto m h ol e ( s trai g h t - b e am te ch n i q u e ) an d a 1 m ax i m u m 1 .6 Acce p tan ce N O TE mm / ( 1 6 cri te ri a Th e in. ) s h al l vo l u m e tri c s i d e - d ri l l e d be N DE in h ol e, acco rd an ce re q u i re m e n ts do 25 wi th not mm (1 in.) d e ep 1 0. 4. 2. 1 2. 3 , ap p l y to P SL 1 ( an g l e - b e am 1 0 . 4. 2. 1 2. 5, an d PSL te ch n i q u e ) . or 1 0 . 4. 2. 1 2. 6 . 2. 1 0.4.3.3 Weld NDE —General Fo r PSL 1 , P SL o ve rl a y s h al l 2, PSL i n cl u d e 3, an d PSL a t e ch n i q u e 4, t he manufacturer’ f o r m e as u ri n g th e s wri tte n s p e ci f i e d s p e ci f i cati o n fo r co rro s i o n - re s i s tan t we l d o ve rl a y th i ckn e s s . 1 0.4.4 Valve Bore Sealing Mechanisms and Choke Trim 1 0.4.4.1 Application Fo r PSL 1 , PSL m ech an i s m s N DE f i t, is n ot 2, an d PSL ch o ke re q u i re d o r s h ri n k- f i t on j o i n t are 3, an d tri m . b ra z e d , n ot PSL Fo r 4, T abl e ch o ke p re s s - fi t, 26 tri m , or l i s ts on l y th e th e s h ri n k- f i t q u al i t y s u rf ace j o i n ts . co n tro l N DE re q u i re m e n ts an d I n d i cat i o n s th at fo r s e ri al i z at i o n are val ve s h al l re s tri cte d to b o re a p p l y. a s e al i n g S u rf ace b ra z e d , p re s s - re l e van t . 1 0.4.4.2 Weld NDE —General If e xam i n ati o n e x am i n e d in is re q u i re d , acco rd an ce The manufacturer’ m e as u ri n g th e s wri tte n s p e ci f i e d we l d i n g wi th th e acti vi ti e s m e th o d s s p e ci f i cati o n an d fo r s h al l be co n tro l l e d acce p t an ce cri te ri a co rro s i o n - re s i s tan t in of co n fo rm an ce Tab l e we l d o ve rl a y o ve rl a y th i ckn e s s . 1 0.4.5 Ring Gaskets and Nonintegral Metal Seals 1 0.4.5.1 Application N O TE P S Ls are n o t ap pl i cab l e to ri n g j oi nt g as ke ts an d n o n i n te g ral m e tal s e al s . wi th 7. 3 . 8 an d s h al l be te ch n i q u e fo r 26. s h al l i n cl u d e a S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 75 1 0.4.5.2 Tensile Testing F o r n o n i n te g ra l m e tal s e al s , ten s i l e te s ti n g s h al l be in acco rd an ce wi th 6. 3 . 2. 2 if te n s i l e s tre s s is a d esi g n wi th 6. 3. 2. 3 if te n s i l e s tre s s is a d esi g n cri te ri o n . N O TE Te n s i l e te s ti n g re q u i re m e n ts do n o t ap pl y to ri n g g as ke ts . 1 0.4.5.3 Impact Testing F o r n o n i n te g ra l m e tal s e al s , i m p act te s ti n g sh al l be in acco rd an ce cri te ri o n . N O TE I m p ac t te s ti n g re q u i re m e n ts do n o t ap pl y to ri n g g as ke ts . Table 26―Requirements for Valve Bore Sealing Mechanisms and Choke Trim Parameter Te n s i l e PSL 1 PSL 2 6. 3. 2. 2 6. 3. 2. 2 — — 1 0. 4. 1 . 4 1 0 . 4. 1 . 4 — — te s ti n g H ard n e s s N AC E a, b te s ti n g M R 0 1 7 5 /I S O D i m e n s i o n al C h e m i cal 1 51 56 i n s p e cti o n — an al ys i s Trace ab i l i ty S u rface W el d c N DE Vi s u al — — — — — — — — e xam i n ati o n s u rface H ard n e s s te s ti n g R e p ai r we l d s W el d 6. 3. 2. 2 6. 3. 2. 2 1 0 . 4. 2. 4 1 0 . 4. 2. 4 1 0 . 4. 1 . 4 1 0 . 4. 1 . 4 1 0 . 4. 2. 5 1 0 . 4. 2. 5 1 0 . 4. 2. 7 1 0 . 4. 2. 7 1 0 . 4. 2. 8 1 0 . 4. 2. 8 1 0 . 4 . 2 . 1 0 /1 0 . 4 . 2 . 1 1 1 0 . 4 . 2 . 1 0 /1 0 . 4 . 2 . 1 1 1 0 . 4. 2. 7 — PSL 4 N DE G e n e ral N DE Reference PSL 3 1 0 . 4 . 4. 2 1 0 . 4 . 4. 2 1 0 . 4. 2. 1 4 1 0 . 4. 2. 1 4 1 0 . 4. 2. 1 5 1 0 . 4. 2. 1 5 — No e xce p t we l d 1 0 . 4. 2. 1 7 1 0 . 4. 2. 1 9 we l d i n g p e rm i tte d fo r o ve rl ays 1 0 . 4. 2. 1 9 o ve rl ay P re p arati o n C o m p l e ti o n - - S e ri al i z ati o n S u rface S u rface — — N DE N DE — 1 0 . 4. 2. 1 5 — c 1 0 . 4. 2. 1 0 1 0. 4. 2. 1 0 1 0 . 4. 2. 1 5 1 0. 4. 2. 1 5 1 0 . 4. 2. 9 1 0 . 4. 2. 9 — F O O TN O TE S a b “Preparation” refers to surface preparation, joint preparation, fit “Completion” refers to after all welding, to c m ach i n i n g O n l y th e t h at s u rface wo u l d NDE l i m i t e ffe cti ve an d po s t - we l d h e at - tre at , i n te rpre tat i o n s e ri al i z ati o n are re q u i re d of - u p, an d an d pre h e at. m ach i n i n g , e xce p t fo r vo l u m e tri c N DE th at s h al l be don e pri o r res u l ts . fo r ch oke tri m (s ee 1 0 . 4 . 4. 1 ) . 1 0.4.5.4 Dimensional Inspection D i m e n s i o n al acco rd i n g S am p l i n g to i n s p e ct i o n th i s s h al l s h al l be p e rf o rm e d on ri n g g as ke ts an d n o n i n te g ral m e tal s p e c i fi cati o n . be The manufacturer’ in s acco rd an ce d o cu m e n te d wi th th e ’ m an u f actu re r s pro ce d u re s s h al l be d o cu m e n te d fo l l o we d . re q u i re m e n ts . s e al s m an u f actu re d 76 AP I Acce p tan ce a cri te ri a fo r ri n g g as ke ts ccordance with the manufacturer’ s h al l s be in S P E C I FI C ATI O N 6 A acco rd an ce d o cu m e n te d wi th 1 4. 2 . 2 . 1 . N o n i n te g ral m e tal s e al s s h al l be in re q u i re m e n ts . 1 0.4.5.5 Hardness Testing 1 0.4.5.5.1 Application Th e As re q u i re m e n ts a m inim um , acco rd an ce Fo r wi th n o n i n te g ral s tag e of of 1 0. 4. 1 . 4 s am p l i n g I SO s h al l app l y i n be 2 859 - 1 : 1 9 99, m e tal m ach i n i n g s h al l s e al s , f o l l o wi n g th e th e ad d i ti o n p e rf o rm e d l e ve l II, 1 .5 h ard n e s s l as t on to th e re q u i re m e n ts co m p l e te d ri n g of 1 0. 4. 5. 5. g as ke ts an d n o n i n te g ral m e tal s e al s in AQ L. te s ti n g m ay h e a t - tre atm e n t be c ycl e don e on ( i n cl u d i n g th e ra w m ate ri al s tre s s - re l i e vi n g or at an y i n te rm e d i at e h e at- tre a tm e n t) . 1 0.4.5.5.2 Test Method and Acceptance Criteria A m inim um s p e ci f i e d g as ke ts in of on e I SO s h al l be h ard n e s s 6508 in ( al l acco rd a n ce with the manufacturer’ s or per s am p l e AS TM wi th E 1 8, F i g u re d o c u m e n te d 6. p a rt h ard n e s s te s t l o cati o n s h al l be p e rfo rm e d g e o m e try p e rm i tti n g . Th e l o ca ti o n fo r Th e in a cco rd an ce l o cati o n n o n i n te g ra l m e tal of th e s e al s wi th p ro ce d u re s h ard n e s s s h al l be in te s t fo r ri n g acco rd an ce re q u i re m e n ts . a) Octagonal Key 1 te s t p arts ) b) Oval — Figure 6 Ring Gasket Hardness Test Location Th e For acce ptan ce cri t e ri a n o n i n te g ral m e tal fo r ri n g g as ke ts s e al s , th e s h al l be as acce p t an ce g i ve n cri te ri in T abl e 27. a shall be per the manufacturer’ re q u i re m e n ts . Table 27 ―Hardness Requirements Maximum Hardness Material S o ft H R BW i ro n C arb o n S tai n l e s s N i cke l 56 an d l o w al l o ys 68 s te e l 83 al l o y U N S N 0 8 82 5 92 a O th e r C R As FO O TN O TE a H ard n e s s s h al l m eet th e manufacturer’ s wri t te n s pe ci fi cati o n . s d o cu m e n te d S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 77 1 0.4.5.6 Surface Finish S am p l i n g s h al l be in The manufacturer’ Acce p tan ce cri te ri s cri t e ri a acco rd an ce d o cu m e n te d fo r ri n g with the manufacturer’ pro ce d u re s g as ke ts are a shall be per the manufacturer’ s as sh al l be g i ve n d o cu m e n te d re q u i re m e n ts . f o l l o we d . in d o cu m e n te d s Tab l e 2 8. Fo r n o n i n te g ra l m e tal s e al s , th e acce pt an ce re q u i re m e n ts . Table 28― Acceptance Criteria for the Ring Gasket Surface Finish Ra RMS µm µi n . R 1 .6 63 RX 1 .6 63 BX 0. 8 32 Gasket Type 1 0.4.6 Nonmetallic Seals 1 0.4.6.1 Application Th i s s e cti o n Fo r P S L 1 , s h al l P SL app l y to 2, PSL 3, p re s s u re - co n tai n i n g an d P SL 4, th e an d p re s s u re - co n tro l l i n g re q u i re m e n ts of 1 0. 4. 6 sh al l se al s . app l y. 1 0.4.6.2 Hardness Testing S am p l i n g s h al l be p e rf o rm ed in acco rd an ce wi th I SO 2 859- 1 : 1 99 9, l e ve l II, 2. 5 AQ L fo r O - ri n g s an d 1 .5 AQ L f o r o th e r s e al s . H ard n e s s AS TM t e s ti n g D 1 41 5. s h al l For be p e rf o rm e d m ate ri al s n ot in acco rd an ce co ve re d by th e s e wi t h p ro ce d u re s s tan d ard s , s pe ci fi e d h ard n e s s in te s ti n g AS T M s h al l D 22 40 or be pe r th e acco rd an ce wi th th i s manufacturer’s specification. Th e h ard n e s s s h al l be co n tro l l e d in acco rd a n ce wi th th e ’ m an u f actu re r s wri t te n s p e ci f i cati o n . 1 0.4.6.3 Dimensional Inspection D i m e n s i o n al i n s p e cti o n s h al l be p e rf o rm e d on n o n m e tal l i c s e al s m an u factu re d in s p e ci f i cati o n . S am p l i n g O - ri n g s E ach If s h al l an d p i e ce 1 .5 of i n s p e cti o n be p e rf o rm e d AQ L th e s am p l e m e th o d s on n o n m e tal l i c seal s in acco rd an ce wi th I SO 2859- 1 : 1 9 99, l e ve l II, 2. 5 AQ L fo r fo r o t h e r s e al s . s h al l p ro d u ce be d i m e n s i o n al l y i n s p e cte d fe we r re j e cti o n s th an fo r co m p l i an ce al l o we d in s am p l i n g , to th e s p e ci f i e d b atch t o l e ran ce s . s h al l be acce pt e d . 1 0.4.6.4 Visual Examination S am p l i n g s h al l be p e rf o rm ed in acco rd an ce wi th I SO 2 859- 1 : 1 99 9, l e ve l II, 2. 5 AQ L fo r O - ri n g s an d 1 .5 f o r o th e r s e al s . E ach If p i e ce of i n s p e cti o n th e s am p l e m e th o d s s h al l p ro d u ce be vi s u al l y i n s p e ct e d re j e cti o n s l ess th an a cco rd i n g a l l o we d in to manufacturer’ s am p l i n g , th e s b atc h wri tte n s h al l re q u i re m e n ts . be acce p t e d . AQ L 78 AP I S P E C I FI C ATI O N 6 A 1 0.4.6.5 Documentation N O TE Fo r 1 Th e P SL 2, PSL manufacturer’ an d 3 b atch — s an d s h e l f- l i fe N O TE 2 — Th e 4 P SL 4, th e a d d i t i o n al l y, e x p i ra ti o n s e al s e al PSL 1 . s h al l s u ppl i e r ce rt i f y th at tion shall include manufacturer’ m ate ri a l s s p art an d n u m b e r, en d p ro d u cts s p e ci f i cati o n m eet n u m b e r, th e f o l l o wi n g d o cu m e n tat i o n s h al l be i n cl u d e d : d ate . ad d i ti o n al th e d o cu m e n tati o n f o l l o wi n g s h al l s u pp l i e r p ro p e rti e s P h ys i cal T abl e 4, C e rti f i ca app l y to d ate ; o n l y, P h ys i cal — PSL n ot n u m b e r. Th e s e Fo r P S L an d do n u m b e r/trace ab i l i t y; cu re /m o l d — 3, re q u i re m e n ts s p e ci fi cati o n s . co m p o u n d Fo r P S L — d o cu m e n tati o n p ro p e rt y ad d i t i o n al s u ppl y s h al l d ata be fo r in a a re q u i re m e n ts do d o cu m e n tati o n co p y of te s t n o t ap pl y to s h al l re s u l ts of be th e PSL i n cl u d e d . p h ys i ca l ccordance with the manufacturer’ q u al i f i cati o n of 2. h om o g en eo u s s p ro p e rt i e s wri tt e n e l as t o m e rs of th e co m p o u n d s u ppl i e d . s p e ci f i cati o n . s h al l i n cl u d e th e i te m s g i ve n in 29. ― Table 29 Physical Property Data for Qualification of Homogeneous Elastomers Data H ard n e s s Te n s i l e Documentation in Accordance with te s ti n g AS TM te s ti n g E l o n g ati o n C o m p re s s i o n set Mod u l u s Fl u i d P h ys i cal wri tte n N O TE p ro p e rt y d at a fo r i m m e rs i o n o th e r n o n m e tal l i c s e al D 1 41 4 o r AS TM D 2240 AS TM D 41 2 o r AS TM D 1 41 4 AS TM D 41 2 o r AS TM D 1 41 4 AS TM D395 o r AS TM D 1 41 4 AS TM D 41 2 o r AS TM D 1 41 4 AS TM D 471 o r AS TM D 1 41 4 m ate ri al s s h al l m eet th e r e q u i re m e n ts of the manufacturer’ s s p e ci f i cati o n . 3 Th e s e ad d i ti o n al d o cu m e n tati o n re q u i re m e n ts do n o t ap pl y to PSL 2 an d PSL 3 . — 1 0.4.7 Assembled Equipment General 1 0.4.7.1 Factory Acceptance Testing Requirements Fo r PSL s h al l Al l 1 , PSL 2, PSL 3, an d P SL 4, th e f o l l o wi n g f acto ry acce pt an ce t e s ti n g ap p l y. h yd ro s ta ti c N O TE Th e te s t i n g s e q u e n ce s h al l o f g as be p e rf o rm e d te s ti n g m ay b e p ri o r to vari e d an y g as at th e te s ti n g . o p ti o n o f th e m an u fac tu re r. (see S e cti o n 1 1 ) re q u i re m e n ts S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T Th e d ri f t te s t s e q u e n ce Fo r th e of h yd ro s tat i c p re s s u re re co g n i z e d vi d e o If s h al l o th e r or be g as hold as p e rf o rm e d te s ts s h al l te s ti n g , p e ri o d . vi s i b l e be afte r at t h e vi s i b l e Fl u i d l e akag e . th e e q u i pm e n t o p ti o n of l e akag e re l e as e d Vi s i b l e th e ( see bee n as s e m b l e d , o p e rat e d , an d te s te d . Th e m an u factu re r. 3 . 1 . 1 0 7) d u ri n g l e akag e h as 79 s h al l p re s s u re s h al l be be a n y re l e as e bu i l d - u p o bs e rve d or of p re s s u re d i re ctl y, te s t fl u i d o bs e rve d b l e e d - d o wn i n cl u d i n g th ro u g h a s h al l d u ri n g n ot wi n d o w, or be by e q u i p m e n t. vi d e o e q u i pm en t m ai n tai n e d to is u se d d e te rm i n e in p l ace po s si bl e of d i r e ct o b s e rvati o n , ad e q u ate re s o l u ti o n an d b ri g h tn e s s s h al l be l e akag e . 1 0.4.7.2 Traceability Record For PSL s e al i n g N O TE 3 an d PSL 4, m e ch an i s m s Th e a re p o rt s h al l be i d e n t i f yi n g l i s te d trace ab i l i ty re q u i re m e n ts th e trace ab l e do b o d y, to th e n o t ap pl y to b o n n e t, s te m , en d an d o u tl e t co n n e cto r, an d val ve b o re as s e m b l y. PSL 1 an d P SL 2. 1 0.4.7.3 Assembly Serialization For PSL 2, ad ap te rs , N O TE PSL 3, h an g e rs , Th e an d PSL 4, ch o ke s , s e ri al i z ati o n an d s e ri al i z at i o n b ack- p re s s u re re q u i re m e n ts do n ot of val ve s , val ve s app l y to we l l h e a d s h al l be e q u i p m e n t, te e s , cro s s e s , tu bi n g - h e ad re q u i re d . PSL 1 . 1 0.4.8 Mandrel-type Hangers 1 0.4.8.1 General S e cti o n 1 0 . 4. 8 s h al l ap p l y to m an d re l - t yp e h an g e rs , i n cl u d i n g cas i n g an d tu b i n g h an g e r m an d re l s . 1 0.4.8.2 Tensile Testing For P S L 1 , P SL 2, PSL 3, an d P SL 4, ten s i l e t e s ti n g s h al l be in acco rd an ce wi t h 6. 3 . 2. 2 . an d P SL 4, i m p act te s ti n g s h al l be in acco rd an ce wi t h 6. 3 . 2. 3 . 1 0.4.8.3 Impact Testing For P S L 1 , P SL 2, PSL 3, 1 0.4.8.4 Hardness Testing 1 0.4.8.4.1 Application Th e re q u i re m e n ts Ad d i ti o n al l y, E ach p art th e s h al l Ad d i ti o n al l y, 1 0. 4. 1 . 4 h ard n e s s be fo r of t e s ti n g h ard n e s s PSL 3 Th e ad d i ti o n al ap p l y. re q u i re m e n ts of 1 0. 4. 8. 4 s h al l ap p l y t o P SL 1 , PSL 2, PSL 3, an d PSL 4. te s te d . an d specified in the manufacturer’ N O TE s h al l PSL s 4, d esi g n re q u i re m e n t d oe s a m inim um of one ad d i ti o n al d o cu m e n t. n ot app l y to P SL 1 an d PSL 2. h ard n e s s te s t s h al l be p e rf o rm e d as 80 AP I S P E C I FI C ATI O N 6 A 1 0.4.8.4.2 Test Method and Acceptance Criteria H ard n e s s I SO te s ti n g 6508 ( al l ’ m an u f actu re r s tre atm e n t be p e rfo rm e d or AS T M s p e ci f i cati o n s c yc l e s ) Acce p tan ce s h al l p arts ) , an d cri te ri a al l s h al l in E1 0 an d acco rd an ce or AS T M f o l l o wi n g wi th E 1 8. th e l as t p ro ce d u re s P e rf o rm s p e ci f i e d te s t at h e at - tre atm e n t a in I SO l o cati o n ( i n cl u d i n g 6506 ( al l p arts ) d e t e rm i n e d al l by s tre s s - re l i e vi n g or th e h e at- e x te ri o r m ach i n i n g . be in a ccordance with the manufacturer’ s s p e ci f i cati o n . 1 0.4.8.5 Dimensional Inspection 1 0.4.8.5.1 Application D i m e n s i o n al acco rd an ce Th e Al l i n s p e cti o n wi th th i s d i m e n s i o n al te s ti n g s u spe n s i o n , d i m en si on s on Ad d i ti o n al l y, N O TE Th e l i ft , al l ad d i ti o n al be 3 p e rf o rm e d Th e re q u i re m e n ts an d p arts fo r P SL s h al l s p e ci f i cati o n . of 1 0 . 4. 8. 5 b ack- p re s s u re s h al l an d be PSL on ca s i n g an d m an u f actu re r s h al l s h al l val ve tu b i n g h an g e r s p e ci f y cri ti ca l ap p l y t o th re ad s or P SL 1 , PSL re te n ti o n m an d re l s m an u fa ctu re d in d i m en si on s. 2, PSL p ro fi l e s 3, an d s h al l P SL be 4. g au g e d . C ri ti c al ve ri f i e d . 4, re q u i re m e n t d i m e n s i o n al d oes not i n s p e ct i o n app l y to P SL 1 s h al l an d be p e rf o rm e d on al l p arts . PSL 2. 1 0.4.8.5.2 Test Method and Acceptance Criteria Th e co n n e cto rs p racti ce s Acm e an d Acce p tan ce an d E. 30; or in o th e r manufacturer’ en d s h al l i l l u s trate d s wi th g au g e d p aral l e l fo r s tan d o ff D . 2 9 /T abl e th re ad E. 29 p ro f i l e s at an d h an d - ti g h t Tab l e s h al l be as s e m b l y D . 3 0 /Tabl e by u se of th e g au g e s an d g au g i n g E. 30. d i m e n s i o n al l y i n s p e cte d in acco rd an ce wi th th e s p e ci fi cati o n . Th e s p e ci f i cati o n s . cri t e ri a o u tl et be Tab l e fo r cri ti cal co n n e cto r AP I 5B; or d i m en si on s t h re ad s wi t h s h al l AS M E be B1 . 1 , s h al l in be in a ccordance with the manufacturer’ acco rd an ce AS M E B1 . 2 , wi t h an d Tabl e AS M E D . 2 9 /T ab l e B1 . 3, as E. 29 s an d T abl e D . 3 0 /T abl e ap p l i cab l e . 1 0.4.8.6 Visual Examination Th e vi s u al N O TE E ach e xam i n at i o n Th e p art Vi s u al vi s u al s h al l e xam i n ati o n be of 1 0. 4. 8 . 6 re q u i re m e n ts do s h al l app l y n o t ap pl y to to PSL 3 PSL an d 1 an d PSL P SL 2. 4. vi s u al l y e x am i n e d . exam i n ati o n Acce p tan ce re q u i re m e n ts s h al l cri te ri a be perform e d f o r f o rg i n g s s h al l on be fo rg i n g s in in accord an ce acco rd an ce wi th th e wi th th e manufacturer’ manufacturer’ s s wri tte n wri tte n s p eci fi cati o n s . s p e c i f i cati o n s . 1 0.4.8.7 Chemical Analysis Th e ch e m i cal C h e m i cal C h e m i cal s p e ci f i e d an al ys i s an al ys i s an al ys i s b y th e re q u i re m e n ts s h al l s h al l be be of p e rfo rm e d on p e rf o rm e d m an u f actu re r. 1 0 . 4. 8. 7 in a h eat s h al l of a p pl y t o P SL 1 , PSL 2, P SL 3, an d PSL 4. m ate ri al . acco rd an ce wi th n at i o n al l y or i n te rn at i o n al l y re co g n i z e d s t an d ard s S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T Th e ch e m i cal co m p o s i ti o n s h al l m eet th e r equirements of the manufacturer’ 81 s wri t te n s p e c i fi cati o n . 1 0.4.8.8 Traceability Fo r P S L — — 1 an d P SL th e f o l l o wi n g s h al l J o b - l o t trace ab i l i t y s h a l l be I d e n ti f i cati o n m ai n ta i n e d d o cu m e n te d — 2, s h al l be re q u i re d . N O TE 1 Th e Fo r P S L N O TE 3 2 Th e of PSL an d on m ate ri al s an d p arts to f aci l i tate trace ab i l i t y, as re q u i re d by m ai n te n a n ce or m an u f actu re r re q u i re m e n ts . M an u f actu re r- d o cu m e n te d re pl ace m e n t ap p l y. 1 an d PSL PSL trace ab i l i t y i d e n t i f i cati o n 4, 3 PSL p arts an d PSL 2 m arks re q u i re m e n ts i d e n ti f i cati o n trace abi l i ty re q u i re m e n ts s h al l 4 an d be trac e ab l e to do do i n cl u d e p ro vi s i o n s fo r re co rd s . n o t ap pl y to a s p e ci fi c trace abi l i ty re q u i re m e n ts s h al l c o n tro l PSL h e at a n d n o t ap pl y to 3 an d P SL h e at - tre at PSL 1 an d 4. l o t. P SL 2. 1 0.4.8.9 Serialization Fo r P S L N O TE 3 an d Th e P SL 4, s e ri a l i z ati o n s e ri al i z ati o n re q u i re m e n ts re q u i re m e n ts do n ot s h al l app l y to be PSL 1 in acco rd a n ce an d P SL wi th 1 0. 4. 2. 9. 2. 1 0.4.8.1 0 Surface NDE Fo r PSL 2, P SL f e rrom ag n e ti c N O TE Th e 3, an d m ate ri al s s u rface PSL an d N DE 4, s u rf ace 1 0 . 4. 2. 1 1 re q u i re m e n ts N DE re q u i re m e n ts f o r n o n f e rrom ag n e t i c do n o t ap p l y to PSL s h al l be m ate ri a l s , as in acco rd an ce wi th 1 0 . 4. 2 . 1 0 fo r a p p l i ca b l e . 1 . 1 0.4.8.1 1 Volumetric NDE Fo r P S L 3 Fo r P S L 4, 1 ) an d P SL Acce p tan ce of cri t e ri a th e Acce p tan ce — — N O TE fo r cri te ri a i n d i cati o n no e l o n g at e d no m o re th e on s e arch no N DE vo l u m e tri c i n d i cat i o n s d i am e te r o f — vo l u m e tri c ad d i t i o n al l y, cl u s te r 2) 4, N DE U T: th e re q u i re m e n ts re q u i re m e n ts S am e s am e sh al l s h al l acce p tan ce p l an e , be in i n cl u d e cri te ri a re g ard l e s s acco rd a n ce of as th e PSL wi th 1 0 . 4. 2. 1 2 . f o l l o wi n g . 3, am p l i tu d e , wi th s h al l th e be ad d i ti o n fo u n d t h at o ve r an no co n t i n u o u s are a t wi ce th e u n i t. fo r th e rad i o g rap h i c i n te rp re te d as t e s ti n g a crack , l ap , s h al l be as f o l l o ws : o r b u rs t; 1 i n d i cat i o n s e x ce e d i n g 6.4 mm / ( 4 in. ); 1 Th e th an vo l u m e tri c two i n d i cat i o n s N DE s e parate d re q u i re m e n ts do not by l ess ap p l y to th an P SL 1 1 3 an d mm PSL ( / in.). 2 2. 1 0.4.8.1 2 Weld NDE —General Fo r PSL 2 o n l y, q u al i t y 1 0. 4. 2. 1 9. R e p ai r Fo r P S L o n l y, 3 co n tro l we l d i n g g e n e ra l s h al l we l d re q u i re m e n ts be NDE in s h al l acco rd a n ce re q u i re m e n ts be wi th s h al l in acco rd an ce wi th 1 0 . 4. 2 . 1 4, 1 0. 4. 2. 1 5, 7. 4. be in acco rd a n ce wi th 1 0. 4. 2. 1 3. 1 0 . 4. 2 . 1 6, an d 82 AP I Fo r PSL PSL 4 4, s h al l N O TE no we l d i n g be i d e n t i cal Th e we l d N DE e xc e p t to th e o ve rl ay s h al l re q u i re m e n ts re q u i re m e n ts do be S P E C I FI C ATI O N 6 A p e rm i tte d fo r P SL n o t ap pl y to on P SL 4. Weld N DE re q u i re m e n ts fo r o ve rl ay in 3. PSL 1 . 1 0.4.8.1 3 Weld Examination —Visual Fo r P S L N O TE 2 an d Th e P SL vi s u al 3, vi s u al we l d we l d e xam i n ati o n e x am i n ati o n re q u i re m e n ts re q u i re m e n ts do not s h al l ap p l y to PSL be 1 in an d acco rd an ce wi th 1 0 . 4. 2 . 1 4. PSL 4. 1 0.4.8.1 4 Weld NDE —Surface Fo r P S L N O TE 2 an d Th e P SL s u rface 3, s u rf ace we l d N DE we l d NDE re q u i re m e n ts re q u i re m e n ts do n o t ap pl y to s h al l be PSL 1 in an d acco rd an ce PSL wi t h 1 0. 4. 2. 1 5. 4. 1 0.4.8.1 5 Weld NDE —Volumetric Fo r P S L N O TE 2 an d Th e P SL 3, vo l u m e tri c vo l u m e tri c we l d N DE we l d NDE re q u i re m e n ts re q u i re m e n ts s h al l do PSL 1 n ot ap p l y to be in an d acco rd a n ce P SL wi th 1 0. 4. 2. 1 6. 4. 1 0.4.8.1 6 Weld NDE —Hardness 1 0.4.8.1 6.1 Application Th e h ard n e s s N O TE 1 00 Th e % of al l we l d N DE h ard n e s s re q u i re m e n ts we l d acce s s i b l e N DE of 1 0 . 4. 8. 1 6 re q u i re m e n ts do pre s s u re - co n tai n i n g , n ot s h al l app l y to ap p l y to P SL 1 PSL an d 2 an d PSL 3. PSL 4. n o n p re s s u re - co n ta i n i n g , an d re p a i r we l d s s h al l be te s te d . 1 0.4.8.1 6.2 Test Method and Acceptance Criteria H ard n e s s AS TM At te s ti n g E1 0 l e as t afte r al l or on e h ard n e s s h e a t- tre atm e n t Acce p tan ce Th e s h al l cri te ri a h ard n e s s h ard n e s s be p ro ce d u re s p e rfo rm e d s p e ci f i e d in te s t s h al l an d m ach i n i n g s h al l be re co rd e d in in a th e be in acco rd an ce I SO 6508 p e rf o rm e d ( al l wi th p a rts ) b o th in p ro ce d u re s o r AS T M th e we l d in I SO 6506 ( al l p arts ) or an d in th e ad j ace n t u n aff e cte d b as e m e tal s o pe rat i o n s . ccordance with the manufacturer’ PQR s p e ci f i e d E1 8. s h al l be th e basi s fo r s s p e ci f i cati o n s . acce ptan ce if th e we l d is n ot acce s s i b l e fo r te s ti n g . 1 0.4.8.1 7 Weld Overlay Fo r PSL 3 an d P SL 4, s u rf ace NDE 1 0. 4. 2. 1 1 f o r n o n f e rro m ag n e ti c N O TE Th e 1 Fo r P S L N O TE 2 2, s u rface P SL Th e 3, N DE an d s u rface re q u i re m e n ts PSL N DE ( p re p arat i o n ) m ate ri al s 4, s u rf ace re q u i re m e n ts s h al l fo r th e N DE re q u i re m e n ts we l d p re p arati o n ( co m p l e ti o n ) fo r th e of 1 0 . 4. 2 . 1 0 fo r fe rro m ag n e ti c ap p l y. we l d do not ap pl y to re q u i re m e n ts co m p l e ti o n do n ot of ap pl y to PSL 1 an d 1 0 . 4. 2. 1 5 PSL 1 . PSL 2. s h al l a p p l y. m ate ri al s an d S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T Fo r P S L N O TE 3 3 an d Th e P SL 4, vo l u m e tri c vo l u m e tri c N DE N DE re q u i re m e n ts re q u i re m e n ts do not of ap p l y to 1 0. 4. 2. 1 8 s h al l P SL PSL 1 an d 83 ap p l y. 2. 1 0.4.8.1 8 Repair Welds Fo r P S L N O TE 2 an d Th e P SL 3, re p ai r we l d re p ai r we l d re q u i re m e n ts re q u i re m e n ts do s h al l n o t ap pl y to be PSL 1 in acco rd an ce an d P SL wi t h 1 0 . 4. 2 . 1 9 . 4. 1 0.4.9 Slip-type Hangers 1 0.4.9.1 Slip Bowls 1 0.4.9.1 .1 Tensile Testing Ten s i l e te s ti n g of sl i p b o wl s s h al l be in acco rd an ce wi t h 6. 3 . 2. 2 . 1 0.4.9.1 .2 Hardness Testing S am p l i n g s h al l H ard n e s s I SO 6508 p e r th e te s t i n g ( al l manufacturer’ tre atm e n t be s be p e rf o rm e d or AS T M s p e ci f i cati o n s c yc l e s ) Acce ptan ce s h al l p arts ) , ’ m an u factu re r s an d cri te ri a al l sh al l in E1 0 an d re q u i re m e n ts . acco rd an ce or AS TM f o l l o wi n g wi th E 1 8. th e l as t p ro ce d u re s P e rf o rm te s t h e at - tre atm e n t s p e ci f i e d at a in I SO l o cati o n ( i n cl u d i n g al l 6506 ( al l p arts ) d e t e rm i n e d by s tre s s - re l i e vi n g or th e h e at- e x te ri o r m ach i n i n g . be in acco rd an ce wi th ’ th e m an u f actu re r s s p e ci fi cati o n . 1 0.4.9.1 .3 Dimensional Inspection M an u f actu re rs s am p l e b as i s s h al l in i d e n ti f y acco rd an c e cri ti cal wi th d i m en si on s I SO fo r d i m e n s i o n al 28 59- 1 : 1 99 9, l e ve l II, 1 .5 i n s p e cti o n . AQ L an d Sli p th e b o wl s s h al l m an u f actu re r be ’s i n s p e cte d on a s p e ci f i cati o n s . 1 0.4.9.1 .4 Visual Examination E ach sl i p Vi s u al b o wl s h al l e x am i n ati o n be vi s u al l y e xam i n e d . s h al l be p e rf o rm e d in acco rd an ce wi th the manufacturer’ s wri t te n s p e c i f i cati o n s . 1 0.4.9.1 .5 Chemical Analysis C h e m i cal C h e m i cal s p e ci fi e d Th e an al ys i s an al ys i s b y th e ch e m i cal sh al l s h al l be p e r fo rm e d be on p e rf o rm e d a in h e at of m ate ri al . acco rd an ce wi th n ati o n al l y or i n te rn ati o n al l y re co g n i z e d m an u factu re r. com p o s i ti o n s h al l m eet th e r equirements of the manufacturer’ s wri t te n s p e c i fi cati o n . 1 0.4.9.1 .6 Traceability J o b - l o t trace ab i l i t y s h a l l I d e n ti f i cati o n s h al l be be re q u i re d . m ai n tai n e d on sl i p b o wl s , as s p e ci f i e d b y th e m an u factu re r ’s re q u i re m e n ts . s tan d ard s 84 AP I S P E C I FI C ATI O N 6 A 1 0.4.9.2 Slip Segments 1 0.4.9.2.1 Dimensional Inspection M an u f actu re rs on a s h al l s am p l e i d en ti fy b as i s in cri ti cal d i m en si on s a cco rd an ce wi t h fo r I SO d i m e n s i o n al 2859 -1 : 1 999, i n s p e cti o n . l e ve l II, Sl i p 1 .5 s e g m e n ts AQ L an d s h al l th e be i n s p e cte d m an u f actu re r ’s s p e ci f i cati o n s . 1 0.4.9.2.2 Visual Examination E ach set Vi s u a l of sl i p s e g m e n ts e x am i n ati o n s h al l sh al l be be vi s u al l y e x am i n e d . p e rf o rm e d in acco rd an ce wi th th e m anufacturer’ s wri t te n s p e c i f i cati o n s . 1 0.4.9.2.3 Chemical Analysis C h e m i cal an al ys i s C h e m i cal s p e ci f i e d Th e s h al l an al ys i s b y th e ch e m i cal be s h al l p e rfo rm e d be on p e rf o rm e d a in h e at of m ate ri al . acco rd an ce wi th n at i o n al l y or i n te rn at i o n al l y re co g n i z e d s t an d ard s m an u f actu re r. co m p o s i ti o n s h al l m eet th e r equirements of the manufacturer’ s wri t te n s p e c i fi cati o n . 1 0.4.9.2.4 Traceability J o b- l o t trace ab i l i t y m an u f actu re r ’s s h al l be re q u i re d . I d e n ti f i cati o n s h al l be m ai n tai n e d on sl i p s e g m e n ts , as s p e ci f i e d by th e re q u i re m e n ts . 1 0.4.9.2.5 Slip Hardening Th e h ard e n i n g p ro ce s s s h al l be in a ccordance with the manufacturer’ s s p e ci fi cati o n . 1 0.4.9.2.6 Threaded Fasteners T h re ad e d f as te n e rs FF, s h al l or H H be p as s i n g in th ro u g h acco rd an ce or wi th acti vati n g N AC E s e al s in M R 0 1 7 5 /I S O sl i p h a n g e rs rate d fo r m ate ri al cl as s e s 1 5 1 56 . 1 0.4.9.2.7 Records Control R e co rd s s h al l be in acco rd an ce wi th PSL 1 of 1 5. 2. 1 0.4.1 0 Bullplugs, Valve-removal Plugs, Back-pressure Valves, and Fittings 1 0.4.1 0.1 Application C as t i ro n Wel d s h al l re p ai r s h al l R e q u i re m e n ts N O TE n ot P S Ls be u sed . n ot be a l l o we d . fo r f i tti n g s are s h al l n o t ap pl i cab l e . be in a ccordance with the manufacturer’ s d o cu m e n te d p ro ce d u re s . DD, EE, S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 85 1 0.4.1 0.2 Tensile Testing Ten s i l e t e s ti n g acco rd an ce fo r wi th bu l l pl u g s , b ack- p re s s u re va l ve bod i e s , an d val ve - re m o val pl u g bodi es s h al l be in pl u g bo d i e s s h al l be in 6. 3. 2. 2. 1 0.4.1 0.3 Impact Testing I m p act te s ti n g acco rd an ce fo r wi th bu l l pl u g s, b ack- p re s s u re val ve bo d i e s , an d va l ve - re m o va l 6. 3. 2. 3. 1 0.4.1 0.4 Hardness Testing H ard n e s s t e s ti n g m ech an i s m s acco rd an ce N O TE of wi th s h al l be in acco rd an ce val ve s fo r m ate ri al wi th 1 0. 4. 2. 4. c l as s e s DD, H ard n e s s EE, FF , te s ti n g an d HH of m e tal l i c s h al l be va l ve s e al p e rfo rm e d in 1 0 . 4. 1 . 4. te s ti n g 1 5 1 56 a m i ni mu m bod i es b ack- p re s s u re H ard n e s s M R 0 1 7 5 /I S O o b tai n on or is are s p e ci fi e d n ot re q u i re d e xcl u d e d s tre n g th by fo r th o s e N AC E m ate ri al s M R 0 1 7 5 /I S O th at h ave 1 51 56, or no fo r h ard n e ss th o s e re s tri cti o n m ate ri al s th at s p e ci fi e d are n ot by N AC E h e at - tre ate d to l e ve l . 1 0.4.1 0.5 Dimensional Inspection D i m e n s i o n al be i n s p e cti o n s h al l be in acco rd an ce wi th 1 0 . 4. 2. 5 . In ad d i ti o n , al l t h re ad s or re te n ti o n p ro f i l e s s h al l g au g e d . 1 0.4.1 0.6 Visual Examination Vi s u a l e x am i n ati o n s h al l be in acco rd an ce wi th 1 0. 4. 2. 6. 1 0.4.1 0.7 Chemical Analysis C h e m i cal an al ys i s re q u i re m e n ts s h al l be in acco rd an ce wi th 1 0. 4. 2. 7. 1 0.4.1 0.8 Traceability T race ab i l i t y re q u i re m e n ts sh al l be in acco rd an ce wi th 1 0 . 4. 2. 8. 1 0.4.1 0.9 Factory Acceptance Testing for Back-pressure Valves N O TE See 1 1 . 2. 6. 1 1 Factory Acceptance Testing 1 1 .1 General 1 1 .1 .1 Scope and Applicability Th i s s e cti o n E q u i pm e n t F acto ry of s p e ci f i e s l i s te d in acce pt an ce p re s s u re co l u m n t e s ti n g 1 te s ti n g , of fo r Tabl e d ri ft 30 actu ato rs te s ti n g , s h al l s h al l be be an d t e s te d f u n cti o n al in te s t i n g co n f o rm an ce p e rf o rm e d in re q u i re m e n ts wi t h co n f o rm an ce th e s e wi th fo r p ro d u cti o n u n i ts . re q u i re m e n ts . al l ap p l i cab l e re q u i re m e n ts 1 4. 1 6. 4. N O TE 1 co l u m n F acto ry of Tab l e acce p tan ce 30. te s ti n g is n ot re q u i re d fo r th e e q u i pm e n t l i s te d u n der th e N o n p re s s u re - te s te d E q u i pm e n t 86 AP I S P E C I FI C ATI O N 6 A Table 30 —Applicability of Factory Acceptance Testing Pressure-tested Equipment F acto ry acce p tan ce te s ti n g in • Val ve s ( pl u g , an d U S Vs , b al l s p e ci fi cati o n • Lo o se p e n e trati o n s ( installed in Lo o se E l e ctri c • • • • actu ato rs actu ato rs actu ato rs tu bi n g h e ad s housings and adapters) Ad ap te r an d an d we l d - n e ck fl an g e s an d we l d - n e ck O E C s fi tti n g s ( re q u i re m e n ts pl u g s and other pressure boundary an d tu bi n g M an d re l - typ e ) an d ( F AT) s p e ci fi cati o n ) for valves or chokes P n e u m ati c te s t, Val ve - re m o val b o u n d ary C as i n g ( te s ti n g th i s B u l l pl u g s ) H yd rau l i c te s t, • • • penetrations • val ve s assembled equipment Actu ato rs in co n n e cto rs Bl i n d , C h o ke s ( i d e n ti fi e d val ve s B S D Vs F i tti n g s /p re s s u re C as i n g facto ry acce p tan ce Bl i n d , C h e ck val ve s B ac k- p re ss u re Nonpressure-tested Equipment No i d e n ti fi e d ) S S Vs , • • • • • • re q u i re m e n ts flowline G ate , • • • • th i s ( FAT) s pace r s po o l s S l i p - typ e Ri n g h an g e rs h an g e rs g as ke ts O th e r m e tal P acki n g an d h an g e rs s e al s m e ch an i s m s fo r l o ck s cre ws , al i g n m e n t p i n s , re tai n e r s c re ws R e p l ace m e n t p arts S te m s Te e s an d cro s s e s Lo ck s cre ws Val ve C ro s s o ve r co n n e cto rs To p b o re C h o ke Tre e N O TE s e al i n g plugs, balls, etc. c o n n e cto rs m e ch an i sm s ( gates, seats, ) tri m as se m bl i e s 2 A s u m m ary o f th e te s ti n g re q u i re d is p ro vi d e d in Tabl e 31 . Table 31 —Summary of Factory Acceptance Testing Requirements by Equipment Type and PSL Hydrostatic Testing (PSL) Shell Seat Function Test Test Test Equipment Type Val ve s ( flowline ) 1 , C h o ke s Tre e 1 , as s e m bl i e s C as i n g 2, an d h ou si n g s , tu bi n g an d 1 , 2, 2, 3, 3, 3, 4 1 , 4 4 b h e ad s , 1 , 2, 3, 4 1 , 2, 3, 4 ad ap te rs — — — 2, 3, 4 2, — — — 3, 4 Gas Testing (PSL) Valve Backseat Body Seat Test Test Test c 3G, 4 3G, 4 3G, 4 3G, 4 3G, 4 — — — 3G, 4 d — — — 3G , 4 Drift Test (PSL) — 1 , 2, 3, 4 1 , 2, 3, 4 — Ad apter and spacer spool s Te e s an d c ro s s e s C ro s s o ve r co n n e c to rs To p — — c o n n e c to rs Actu ato rs a, e B ack- p re s s u re val ve s — a F O O TN O TE S a b c d e P S Ls See are n o t app l i cabl e 1 1 . 2. 3. 3 B od y test to th i s fo r t es t pre s s u re p res s u re = rate d e q u i p m e n t. re q u i re m e n ts . wo rki n g pre s s u re . O pti o n al . See = 1 4 . 1 6 . 4 fo r fact o ry te s t ap pl i es /P S L acce pt an ce d oes n ot app l y. tes ti n g re q u i rem e n ts . — — — — — — — — — — — — S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 87 1 1 .1 .2 Measurement, Monitoring, and Recording Equipment Pressu re-m eas u ri n g 1 0 . 2. 2. If a p re s s u re p aral l e l at th e an d Th e ran g e an d wi th en d ch art a of pressu re-record i n g re s o l u ti o n re co rd er cal i b rate d th e N O TE P re s su re re q u i re d to h old n ot are n ot a s i g n i fi can t cal i b rat e d g au g e , s h al l d e vi ces s h al l pre s s u re - m eas u ri n g p re s s u re p e ri o d ch arts p ro d u ce is of be wri tte n re q u i re d ch an g e an d on fo r g as in to m eet th e be an d th e accu rac y p re s s u re th e m ai n tai n e d an d cal i brated press u re-reco rd i n g i n d i cat e d re q u i re d by th e in d e vi ces s h al l by 1 0. 2. 2, cal i b rate d con form an ce co n form it s h al l g au g e at wi th to 1 0. 2. 2. be th e u sed s t art in an d ch art. te s ti n g , co m p are d wi th wate r, b e cau s e a l arg e vo l u m e ch an g e o f g as is p re s s u re . 1 1 .1 .3 Test Sequence Th e te s ts s p e ci f i e d in th i s s e cti o n s h al l s h al l th e be p e rf o rm e d in a s e q u e n ce t h at co n f o rm s to th e f o l l o wi n g re q u i re m e n ts . a) Th e b) Al l h yd ro s ta ti c N O TE c) h yd ro s ta ti c Th e D ri f t te s ti n g If a be te s t p re s s u re s e q u e n ce f u n cti o n al d) sh el l of o f g as va l ve s t e s ts an d te s ti n g an d be pre s s u re fu n cti o n al m ay b e tre e fi rs t vari e d as s e m b l i e s t e s ts at th e s h al l te s t s h al l pe rf o rm e d . be o p ti o n be p e rf o rm e d o f th e p ri o r to an y g as te s ti n g . m an u fac tu re r. p e rfo rm e d l as t, afte r al l re q u i re d p re s s u re te s ts an d te s ts . co n d i ti o n al co m p l e te d p e n e trati o n s bod y at a te s t ti m e i n s tal l e d is app l i cab l e wh e n an d th e te s t n o t re m o ve d to h yd ro s tati c can be a n d /o r p e rf o rm e d g as wi t h te s ti n g al l (see fi tti n g s 1 1 . 2. 5 an d o th e r an d 1 1 . 3. 6) , p re s s u re it s h al l b o u n d ar y afte rward s . 1 1 .1 .4 Leak Detection Fo r th e h yd ro s tat i c p re s s u re co n s i d e re d or g as hold te s t i n g , p e ri o d . l e akag e . vi s i b l e Fl u i d Vi s i b l e l e akag e re l e as e d l e akag e s h al l (s ee d u ri n g be 3 . 1 . 1 0 7) p re s s u re o b s e rve d s h al l be a n y re l e as e bu i l d - u p d i re ctl y, or of p re s s u re i n cl u d i n g te s t fl u i d o bs e rve d b l e e d - d o wn t h ro u g h a s h al l wi n d o w, or d u ri n g n ot by be vi d e o e q u i p m e n t. Wh en vi d e o d e te rm i n e 1 1 .2 e q u i pm e n t wh e th e r is u sed l e akag e in p l ace of d i re c t o bs e rvati o n , re s o l u ti o n an d b ri g h tn e s s s h al l be s u f f i ci e n t to o ccu rs . H yd ros tati c Tes ti n g 1 1 .2.1 Hydrostatic Testing —General Requirements Al l — — h yd ro s ta ti c Te s t fl u i d Al l h old be e n te s t i n g s h al l be p e ri o d s i s o l ate d of 1 1 .2 s h al l wate r o r s h al l f ro m n ot th e co n f o rm wate r s t art wi th u n ti l p re s s u re to th e re q u i re m e n ts of th i s s e cti o n . ad d i t i ve s . th e te s t s o u rce arti c l e an d an d th e th e p re s s u re e x te rn al m e as u ri n g /re c o rd i n g s u rf ace s of th e sh el l e q u i pm e n t m em b e rs h ave h as been th o ro u g h l y d ri e d . — Al l p re s s u re d u ri n g te s ti n g as s e m b l y i s s h al l be co n d u cte d acce pta b l e . p ri o r to th e ad d i ti o n of b o d y- f i l l e r g re as e . Lu b ri cati o n ap p l i e d 88 AP I — T e s ti n g s h al l co n s tru cte d — If pos s i bl e , th e be of al l f i tti n g s s e co n d ary p re s s u re te s t of Th i s s h al l d o es p ri o r t o m ate ri al , an d s e al i n g b o u n d ar y 1 1 . 2. 5 N O TE p e rfo rm e d wro u g h t o th e r d e vi ce not p re s s u re was h o we ve r, m ay be re m o ve d p e n e tra ti o n be p ai n ti n g ; te s ts if th e co m p l e te d b o u n d ary or n ot S P E C I FI C ATI O N 6 A p e n e trat i o n s co m p ro m i se d i n s tal l e d b o d y an d o th e r p re s s u re - co n tai n i n g p arts are afte r p ai n t i n g . if d u ri n g th e th e sh ou l d d esi g n l as t be h as i n s tal l e d th at d u ri n g c apab i l i t y. p re s s u re - h o l d i n g If t e s ti n g , an y p e ri o d , wi th fi tt i n g or a co n d i ti o n al co n d i t i o n al h yd ro s tati c p e rf o rm e d . app l y to d u al b arri e r app l i c ati o n s o r b u ri e d ch e ck val ve s . 1 1 .2.2 Hydrostatic Test Acceptance Criteria Th e acce ptab l e b o d y te s ts . a) Th e b) Fo r e q u i pm e n t M o n i to re d M Pa 1 , s p e ci fi e d PSL s h al l p re s s u re (50 0 g re ate r c) cri te ri a P SL ps i ) , t h an s h al l % n o t d ro p Le akag e p as t th e t h re a d e d co n n e cti o n s wo rki n g th re a d t h at l ess, th e th e te s t th e to sh el l t e s ts , acce p tan ce wh i l e tes t s u b j e cte d p re s s u re e n ti r e at h old p re s s u re . s e at cri t e ri a to th e te s t D u ri n g an d be as fo l l o ws . pre s s u re . s tart p e ri o d . te s ts , s h al l of th e Th e th e te s t i n i ti a l e n t i re by m o re te s t h old th an p re s s u re p e ri o d , 5 % or s h al l th e 3 . 45 n ot be m o n i to re d pre s s u re . h yd ro s tat i c wo rki n g vi s i b l e s e co n d ar y p re s s u re - h o l d i n g th e p e rm i s s i b l e ab o ve no th e d u ri n g s p e ci f i e d is a p pl i e d 4, l e akag e s peci fi e d d u ri n g at wi th be P SL var y f ro m f i x tu re l e ak s h al l an d b e l o w th e tes t p re s s u re 3, vi s i b l e is ab o ve s h al l a n ot wh i ch e ve r 5 be l o w P SL sh ow n o p re s s u re wi th 2, sh el l abo ve p re s s u re l e akag e . Th i s te s t of th e s h al l h ol d a th re ad e d wo rki n g h a ve p e ri o d we l l h e ad p re s s u re an of ad d i t i o n al s h al l be of hol d th e m em be r th e wh e n th re ad . p e ri o d s am e j oi n ed Th re ad e d p e rf o rm e d d u rat i o n as at th e p e ri o d . 1 1 .2.3 Hydrostatic Shell Test 1 1 .2.3.1 Test Method —PSL 1 , PSL 2, PSL 3, and PSL 4 Fo r P S L If a sh el l 1 , P SL tes t 2, is PSL 3, an d s p e ci f i e d in PSL T abl e shipment from the manufacturer’ Th e g e n e ra l Val ve s an d re q u i re m e n ts c h o ke s a d i f f e re n ti a l Th e s h al l p re s s u re h yd ro s tati c sh el l of be 1 1 .1 in acro s s te s t s 4, 31 , an d th e b) re d u cti o n to c) s e co n d ar y p re s s u re - h o l d i n g th e pre s s u re p re s s u re in 0 th e of app l y. e q u i pm e n t h yd ro s ta ti c s h al l o pen sh el l s h al l te s t be s h al l d u ri n g o f va l ve s e q u i pm e n t sh al l te s ti n g ; te s t co n s i s t of th re e s h al l be re d u ce d to 0 psi g . 1 1 .2.3.2 Hold Periods Th e d u rati o n of p re s s u re - h o l d i n g p e ri o d s s h al l be fi rs t sh el l pre s s u re as p re s s u re p arts : p e ri o d . art i cl e th e o r ch o ke s . ps i g ; te s t h yd ro s t ati ca l l y be t e s te d te s t p ri o r to p e rf o rm e d . ap p l y. p o s i ti o n m e ch an i s m s fo r as s e m b l e d p e ri o d ; Af te r te s ti n g , 1 1 . 2. 1 s h al l p i e ce Th e p arti al l y cl o s u re p ri m ary p re s s u re - h o l d i n g th e f o l l o wi n g e ac h faci l i t y. a) of th e s p e ci f i e d in Tab l e 3 2. s h al l n ot be ap p l i e d as S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 89 Table 32—Pressure-holding Periods for Hydrostatic Testing PSL 1 Shell Test (See 1 1 .2.3) P ri m ary h o l d pe ri o d S e co n d ary h o l d P ri m ary h o l d Seat Test(s) (See 1 1 .2.4) S e co n d ary p e ri o d pe ri o d h ol d Te rti ary h o l d p e ri o d PSL 2 PSL 3 3 min 3 min 3 3 min 3 min 1 5 3 min 3 min 3 3 min 3 min 1 5 3 min 1 5 p e ri o d — PSL 3G m in 3 min m in 1 5 m in PSL 4 3 min min 1 5 min 3 m in 3 min min 3 m in 1 5 min min 3 m in 1 5 min 1 1 .2.3.3 Test Pressure Fo r P S L Th e P SL h yd ro s tati c t yp e a) 1 , in 2, PSL sh el l acco rd a n ce For te s t wi th e q u i pm e n t wo rki n g 3, an d p re s s u re Tabl e wi th p re s s u re For a cro s s o ve r Te s t co n n e cto r. Th e c) on i ts a two h yd ro s tati c b e an ch o ke s e al p re s s u re l o we r Th e fo r of th e be th e s h al l fo l l o wi n g to ap p l y. be b as e d on s u p pl e m e n tal co n n e cto rs u sed te s t h avi n g d e te rm i n e p re s s u re be ap p l i e d s h al l be co n n e cto r s h al l be re p l a ce ab l e o u tl e t s h al l th e rate d d i f fe re n t th e wo rki n g re q u i re m e n ts rate d p re s s u re wo rki n g h yd ro s tati c an d e q u i pm e n t ap pl i e d . sh el l p re s s u re s , te s t th e p re s s u re l o we s t ( e x ce p t fo r s h al l be i n si d e te s te d b as e d an d on ab o ve bel ow th e th e rat e d th e wo rki n g p re s s u re re s tri ct e d - are a re s tri cte d - are a fo r th e u pp e r of th e l o we r p acko ff p ac koff wi th te s t p re s s u re p re s s u re . re m ai n d e r th e th e o u tl e t s h al l i n l et te s ts f o l l o wi n g re q u i re m e n t wi th co n n e cto r an sh el l th e c h o ke s ) . wo rki n g h avi n g po i n t co n n e cto r. an d p re s s u re rate d For or 4, s h al l co n n e cto r, co n n e cto r. b as e d 33, en d rati n g cro s s o ve r co n n e ct o rs b) PSL of th e s e at b o d y, co n n e cto r. wi t h a h i g h er p e rf o rm e d . or fl o w Th e rate d bod y bean s h al l d o wn s tre am fro m T e m p o rary wo rki n g p o rt i o n be t e s te d th e s e at s e al s s h al l a p pl y, s e al an d /o r p re s s u re f ro m at th e th e p o i n t, a b l an k th a n i n l et sh el l s h al l th e o u tl et c o n n e cto r te s t be s e at be at c o n n e ct o r, th e p re s s u re te s te d m ay to th e u sed b o d y- to - fo r to th e i n l et sh el l te s t f aci l i tate te s ti n g . d) For wi th be e) tre e s , th e sh el l e q u i p m e n t, te s t e d E ach e i th e r to b o re of te s t p re s s u re e xcl u d i n g th e te s t l oose of p re s s u re m u l ti p l e - b o re T abl e 33 co n n e cto rs , of e q u i pm e n t T abl e s h al l th at 33 be h as o r to te s te d wi th bee n rate d one e x ce p ti o n : p re vi o u s l y wo rki n g tre e s as s e m b l e d h yd ro s tat i cal l y sh el l p re s s u re . i n d i vi d u a l l y. 1 1 .2.3.4 Acceptance Criteria Fo r P S L 1 , P SL 2, PSL 3, an d P SL 4, th e acce ptan ce cri te ri a s h al l be as s peci fi e d in 1 1 . 2. 2. e n t i re l y te s t e d , s h al l 90 AP I S P E C I FI C ATI O N 6 A Table 33 —Hydrostatic Shell Test Pressure Hydrostatic Shell Test Pressure Nominal Size of Flange Working Pressure Rating mm 5 3 46 an d (1 3 Line Pipe and Tubing Threads (i n . ) 3 /8 ) 42 5 s m al l e r (1 6 an d Casing Threads mm /4 ) 1 1 4. 3 to 273 . 1 1 l arg e r (4 298. 5 3 /2 to 1 0 (i n . ) to 339 . 7 3 /4 ) (1 1 40 6. 5 to 50 8 . 0 (1 6 to 20) 3 /4 to 1 3 /8 ) MPa (psi ) M Pa (psi ) M Pa (psi ) M Pa ( ps i ) M Pa (psi ) M Pa ( ps i ) M Pa (psi ) 1 3. 8 (2000) 27. 6 (4000) 20. 7 (3 000) 27. 6 (40 0 0 ) 27. 6 (40 0 0 ) 27. 6 (40 0 0) 1 5. 5 (2250) 20. 7 (3 000) 41 . 5 (6000) 31 . 0 (450 0 ) 41 . 5 (6000) 41 . 4 (6000) 31 . 0 (450 0) 3 4. 5 (5000) 51 . 7 (7500) 51 . 7 (75 0 0 ) 51 . 7 (750 0 ) 51 . 7 (75 0 0 ) 69. 0 (1 0, 000 ) 1 03. 5 (1 5, 000 ) 1 03. 5 (1 5, 0 00 ) 1 03. 5 (1 5, 000 ) 1 03. 5 (1 5, 0 00 ) 1 55. 0 (22, 500) 1 55. 0 (22, 500) 1 38. 0 (20, 000 ) 2 0 7. 0 (3 0, 000 ) — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 1 1 .2.4 Hydrostatic Seat Tests and Functional Tests —Valves 1 1 .2.4.1 Test Method —PSL 1 Fo r P S L a) b) 1 , Th e th e fo l l o wi n g g e n e ral H yd ro s ta ti c be ap p l i e d si d e N O TE te s t p re s s u re on e to S p l i t- g ate Th e d) Tes t e) S te ps b) For b i d i re cti o n a l pl u g N O TE 2 val ve s h al l pre s s u re a PSL 1 s h al l d) be val ve , s am e n ot sh al l be th a n b o th to 0 of s e ats th e ra te d cl o s e d s h al l f ro m te s te d an d ap p l y. th e va l ve s t e s te d fo r l e akag e th e th e wo rki n g be g at e , p re s s u re bal l , te s te d in d o wn s tre am or th e of pl u g th e of val ve . th e d i re cti o n P re s s u re val ve , wi th i n d i cate d on th e th e s h al l o th e r b o d y, si d e. s i m u l tan e o u s l y. p re s s u re m o n i to re d fo r a m inim um of 3 min. ps i g . re p e ate d . s te ps p ro ce d u re h yd ro s tati c s e at l ess s h al l co n n e cti o n , m ay h ave be 1 1 . 2. 1 U n i d i re ct i o n al re d u ce d s h al l an d be wh i ch m o n i to re d s h al l th e 1 1 .1 i n cl u d i n g val ve s be th ro u g h u si n g of atm o s p h e re . c) f) si d e, f o r ch e ck val ve s , 1 ap p l y. re q u i re m e n ts to ve n te d e x ce pt s h al l te s t b) th ro u g h o u tl i n e d m e th o d e) s h al l be p e rf o rm e d on th e o th er si d e of th e g a te , b al l , or ab o ve . re q u i re m e n ts do n o t ap p l y to PSL 2, PSL 3, PSL 3G , or PSL 4. 1 1 .2.4.2 Test Method —PSL 2, PSL 3, and PSL 4 Fo r P S L 2, P SL a) Th e b) H yd ro s ta ti c be g e n e ral ap p l i e d 3, an d PSL 4, re q u i re m e n ts te s t to p re s s u re on e si d e, th e of fo l l o wi n g 1 1 .1 s h al l an d be i n cl u d i n g n ot s h al l 1 1 . 2. 1 l ess a p pl y. s h al l th an co n n e cti o n , of ap p l y. th e ra te d th e cl o s e d wo rki n g g at e , p re s s u re bal l , or of pl u g th e of va l ve . th e va l ve , P re s s u re wi th th e s h al l o th e r S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T si d e ve n te d e x ce pt N O TE c) 1 s p e ci fi e d val ve , an d PSL N O TE e) Tes t f) g) s h al l in Th e va l ve s s h al l in Tes t i) P re s s u re a 4 a ch e ck 3 fo r s h al l be Tabl e Th e PSL 2, a val ve be is a val ve , an d th e te s te d m o n i to re d o pe n ed wh i l e val ve s p re s s u re ti m e va l ve is to s ti l l or in th e d i re cti o n i n d i cate d on th e b o d y, si d e. fo r l e akag e , s h al l s am e be u n d er s u ppl y be n o t re q u i re d th e s h al l a s h al l o n l y, wh i l e fo r th e p ri m ary h old p e ri o d fu l l d i ff e re n ti al p re s s u re . p re s s u re /e l e ctri c cu rre n t For fo r PSL 3 actu ate d m e as u re d . fo r P S L si d e of m o n i t o re d 2. th e fo r g ate , b al l , l e akag e , fo r o r pl u g . th e s e co n d ary h old p e ri o d th e o p e rat i n g th i rd an d ti m e th e be o pen e d o p e rat i n g u n d e r fu l l to val ve th e s e co n d fo r be si d e of ti m e m an u al d i ffe re n ti a l s am e s h al l a to rq u e wh i l e p re s s u re th e m o n i to re d g ate , fo r s ti l l va l ve s or s h al l b al l , u n d er s u ppl y be fu l l d i f f e re n ti al p re s s u re /e l e ctri c m e as u re d . o r pl u g . l e akag e , fo r th e t e rti ar y h old p e ri o d m i n im um . to o pe n e d s t e ps p ro ce d u re PSL 3, 4 re d u ce d n ot be d o wn s tre am s i m u l tan e o u sl y. be m an u al o r actu ato r i n p u t val ve s , ap p l i e d as th e te s te d s h al l be fo r d i f f e re n ti al an d PSL val ve s be s h al l a s e co n d ch e ck an d s h al l f ro m m i n im um . m o n i to re d , s h al l s am e 3 32, b i d i re cti o n a l th e to rq u e ap p l i e d as s e ats va l ve t o rq u e u n d e r fu l l be th e va l ve s t e s te d b o th val ve s , o p e rat i n g 32, PSL s h al l in an d be m i n im um . m o n i to re d , e x ce pt Fo r pre s s u re u si n g N O TE be pre s s u re s p e ci fi e d For s h al l fo r actu ate d h) N O TE as fo r th e Tabl e val ve , Tes t m o n i t o re d , 32, sh al l m ay h ave M e as u re m e n t o f P re s s u re U n i d i re ct i o n al wh i ch val ve s o pe rati n g s p e ci fi e d cu rre n t k) o n l y, wh i l e p re s s u re . j) e x ce p t 4 2 be Tabl e pre s s u re Th e atm o s p h e re . S p l i t- g ate P re s s u re d) to f o r ch e ck val ve s , 91 0 u n d e r d i ffe re n ti al b) th ro u g h o u tl i n e d PSL 4 ps i g . j) p re s s u re s h al l be afte r th e p e rf o rm e d te rti ary s e at on th e te s t. o th e r si d e of th e g ate , b al l , or pl u g ab o ve . h yd ro s tati c val ve s e at te s t re q u i re m e n ts do n o t ap pl y to as s peci fi e d PSL 1 . 1 1 .2.4.3 Acceptance Criteria Fo r P S L 1 , P SL Ad d i ti o n al l y, 2, fo r PSL PSL p re s s u re /e l e ctri c 3 3, an d cu rre n t the manufacturer’ s an d P SL PSL fo r s p e ci f i e d 4 4, th e acce ptan ce val ve s actu ate d o n l y, val ve s , th e wh i l e cri te ri a s h al l m e as u re d o p e rati n g be o p e rati n g u n d er fu l l t o rq u e in fo r d i ff e re n ti al 1 1 . 2. 2. m an u al va l ve s p re s s u re , s h al l or s u ppl y be wi th i n re q u i re m e n ts . 1 1 .2.5 Conditional Hydrostatic Body Test —PSL 1 , PSL 2, and PSL 3 If an y f i tti n g co n d i t i o n al or p re s s u re h yd ro s ta ti c b o u n d ary bod y tes t p e n e trati o n s h al l be was n ot p e rf o rm e d i n s tal l e d wi t h al l d u ri n g f i tti n g s th e or l as t p re s s u re - h o l d i n g p re s s u re b o u n d ary p e ri o d , a p e n e trat i o n s i n s tal l e d . — — Th e If a g e n e ral re q u i re m e n ts p re s s u re m an u f actu re r, b o u n d ar y th e of 1 1 .1 an d p e n e trat i o n 1 1 . 2. 1 s h al l co n tai n s s e co n d ary b arri e r s h al l n ot be ap p l y. an i n d epe n d e n t u sed d u ri n g th e s e co n d ar y co n d i t i o n al b arri e r as b o d y te s t. d e fi n e d by th e 92 — — — AP I A si n g l e p re s s u re - h o l d i n g Th e pre s s u re te s t Acce p tan ce N O TE 1 te s t o f th i s A N O TE 2 s h al l cri te ri a co n d i ti o n al be sh al l g as p e ri o d no be bod y of l ess in no l ess th an th a n th e co n fo rm i n g 3 rate d co n f o rm an ce te s t S P E C I FI C ATI O N 6 A wi th to m in s h al l wo rki n g be p e rf o rm e d . p re s s u re of th e e q u i p m e n t. 1 1 . 2. 2. 1 1 . 3. 6 m ay be p e rfo rm e d in l i eu of th e co n d i ti o n al h yd ro s tati c bo d y s e cti o n . Th e c o n d i ti o n al h yd ro s tati c b o d y te s t re q u i re m e n ts do n o t app l y to PSL 4 e q u i pm e n t. 1 1 .2.6 Hydrostatic Testing of Back-pressure Valves E ach th e — — — — b ack- p re s s u re b ack- p re s s u re Th e g e n e ral Tes t S e al s 1 1 .3 be s h al l be of th e p re s s u re - h o l d i n g Acce p tan ce N O TE s h al l re q u i re m e n ts pre s s u re A si n g l e val ve h yd ro s tati ca l l y t e s te d by ap p l yi n g p re s s u re acro s s th e fu l l s e al i n g b o re of val ve . cri te ri a m ay be sh al l G as Tes ti n g — rate d in an d 1 1 . 2. 1 wo rki n g p e ri o d be re pl ace d 1 1 .1 is s h al l p re s s u re re q u i re d an d co n f o rm an ce ap p l y. as a s h al l wi th m i n im um . be no l ess th an 3 m in. 1 1 . 2. 2. afte r te s ti n g . P S L 3G an d P SL 4 — 1 1 .3.1 Gas Testing General Requirements Al l — g as t e s ti n g Th e te s t s h al l co n f o rm m edi u m s h al l to th e be ai r, re q u i re m e n ts n i tro g e n , or of th i s o th e r s e cti o n . g as m i x tu re th at wi l l re m ai n in th e g as p h as e at te s t p re s s u re . — G as te s ti n g s u b m e rg e d N O TE 1 b e ari n g s ) s h al l in — be p e ri o d s s h al l i s o l ate d fro m N O TE 2 p e rfo rm e d — If 3 th e al l o r th e s tart bod y (e. g . be an d te m p e ratu re per e l e ctri c N O TE u n ti l th e te s t s o u rce co n d u cte d Te s ti n g o th e r are arti c l e an d th e pri or to s h al l be an d if th e th e to fl u i d te s te d e q u i pm e n t p re s s u re ad d i ti o n co m p l e te l y of are co m p o n e n ts th at l e akag e is to bo d y- fi l l e r th ru s t s e al s , an d e q u i pm e n t h as z e ro . g re as e . p ai n ti n g , co n s tru cte d (e. g . p arts , o b s e rvab l e . m e as u ri n g /re c o rd i n g bl e d p ri o r to d ri ve trai n p re s s u re - co n tai n i n g e n s u re s o u rce p e rfo rm e d p arts val ve re tai n e d s u bm e rg e d an d p re ss u re - c o n tai n i n g wi t h m an u al al l p re s s u re th e an d 1 . m o to rs ) co m p l e te l y o u tl e t o f ve n t p o rts pre s s u re s h al l am b i e n t s u bm e rs i o n acce p tab l e . f i tti n g s s e co n d ary p re s s u re g as be fro m at e xce pt i o n of Lu bri cati o n wi th e xce p ti o n wro u g h t ap pl i ed d u ri n g p e r N O TE m ate ri al , te s ti n g 2. m ay be afte r p ai n ti n g . pos s i bl e , th e N O TE If n ot th e te s ti n g as s em b l y s h al l wi th c o m p o n e n ts l e ak p o i n ts be e n pre s s u re p e rf o rm e d e xcl u d e d H ol d Al l be wat e r b ath , Actu ato r m ay o th e r po te n ti al — a b o u n d ar y b o d y te s t Th i s of d o es an d s e al i n g s h al l app l y to p re s s u re re m o ve d p e n e tra ti o n 1 1 . 3. 6 not o th e r d e vi ce be d u al was or n ot b o u n d ary p e n e trat i o n s co m p ro m i s e d i n s tal l e d d u ri n g if th e th e sh ou l d d es i g n l as t o r b u ri e d i n s tal l e d th at ch e ck val ve s . d u ri n g ca p ab i l i t y. p re s s u re - h o l d i n g p e rf o rm e d . b arri e r app l i cati o n s be h as If p e ri o d , t e s ti n g , an y a wi th f i tti n g or co n d i ti o n al S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 93 1 1 .3.2 Gas Test Acceptance Criteria —General Requirements Th e acce ptan ce co n d i t i o n al Fo r PSL s h al l g as 3G s p e ci f i e d bel o w s h al l be appl i e d to g as bod y t e s ts , s e at te s ts , b acks e at te s ts , an d an d PSL 4 g ate val ve s , b al l val ve s , pl u g va l ve s , an d s o ft- s e ate d ch e ck val ve s , th e f o l l o wi n g ap p l y. a) No b) Th e vi s i b l e l e akag e m ax i m u m vi s i b l e c) cri te ri a b o d y t e s ts . For acce p tabl e l e akag e PSL I SO 3G 52 08 ( bu b bl e s) in th e ap p e ar re d u cti o n wate r b ath m e tal - s e al i n g R ate s h al l of d u ri n g ch e ck in th e th e th e val ve s , wate r g as hold th e tes t b ath d u ri n g p re s s u re th e s h al l p re s s u re - h o l d i n g be 2. 0 MPa (300 p e ri o d . ps i ) if th e re is no p e ri o d . m axi m u m al l o wab l e l e akag e s h al l be in co n f o rm an ce wi t h C. 1 1 .3.3 Gas Body Test 1 1 .3.3.1 Test Method —PSL 3G and PSL 4 PSL 3G of — — — — th i s an d P SL s e cti o n Th e in g e n e ral Val ve s an d 4 e q u i pm e n t ad d i ti o n c h o ke s g as bod y te s t Th e te s t pre s s u re Th e g as s h al l sh al l s h al l bo d y te s t fo r th e re q u i re m e n ts Th e N O TE to wh i ch of be 1 1 .1 in be an d th e co n s i s t n ot a g as h yd ro s tati c of 1 1 . 3. 1 a si n g l e th an do is s p e ci f i e d s h al l T abl e 31 s h al l be s u bj e cte d to th e te s t ap p l y. po si ti o n d u ri n g p re s s u re - h o l d i n g th e in te s t. p arti al l y o p e n l ess re q u i re m e n ts b o d y te s t sh el l rate d n o t ap p l y to wo rki n g PSL 1 an d t e s ti n g . pe ri o d p re s s u re PS L of n ot of th e l ess th an 1 5 m in. e q u i p m e n t. 2. 1 1 .3.3.2 Acceptance Criteria Fo r P S L 3G an d P SL 4, th e acce ptan ce cri te ri a s h al l be in acco rd an ce wi t h 1 1 . 3. 2. 1 1 .3.4 Gas Seat Test —Valves 1 1 .3.4.1 Test Method —PSL 3G and PSL 4 Fo r P S L 3G an d a) Th e b) P ri m ary ( R W P ) 1 ) g e n e ral P SL G as to th e g as g as s e at p re s s u re to on e wat e r b ath . S p l i t- g ate of te s ti n g 1 1 .1 s h al l an d be 1 1 . 3. 1 p e rf o rm e d s h al l as f o l l o ws . ap p l y. te s t: s h al l si d e, fo r c h e ck val ve s , N O TE s e at re q u i re m e n ts te s t app l i e d 4, be n ot i n cl u d i n g l ess U n i d i re ct i o n al wh i ch val ve s s h al l th an th e co n n e cti o n , be m ay h ave val ve s te s te d b o th of s h al l f ro m s e ats rat e d th e be th e wo rki n g cl o s e d t e s te d p re s s u re g at e , in th e d o wn s t re am te s te d b al l , or of d i re ct i o n si d e. s i m u l tan e o u s l y. th e pl u g , val ve . wi th P re s s u re th e i n d i cat e d on o th e r th e s h al l be si d e ve n t e d b o d y, e x ce pt 94 AP I 2) Pressu re s h al l be 3) Te s t s h al l 4) Th e pre s s u re val ve , m on i tore d , e x ce pt be an d re d u ce d fo r ch e ck S P E C I FI C ATI O N 6 A th e val ve sh al l to 0 be m on i tore d for l e akag e, for a m i n i m u m of 1 5 m i n . ps i g . val ve s , s h al l be fu l l y o pe n ed an d fu l l y cl o s e d b e t we e n p ri m ary an d s e co n d ar y te s ts . c) S e co n d ary ( l o w- p re s s u re ) 1 ) Th e of 2) 3) d) app l i cab l e th e cl o s e d Fo r P S L 3G Fo r PSL 4 th e rat e d 4) P re s s u re 5) Te s t For a te s t g a te , th e s p e ci f i e d s e co n d ary m o n i to re d , s h al l s am e be val ve , s e at an d re d u ce d s tep s p ro ce d u re b e l o w s h al l s e co n d ar y s e at s h al l be t e s t: be appl i e d to th e s am e si d e, i n cl u d i n g co n n e ct i o n , pl u g . p re s s u re . pre s s u re th e th e or wo rki n g b i d i re cti o n al u si n g s e at p re s s u re b al l , val ve s , va l ve s , g as b) th e to 0 an d o u tl i n e d te s t te s t pre s s u re p re s s u re val ve s h al l be s h al l s h al l be be 2. 0 M Pa (3 00 g re at e r m o n i t o re d th an 5 fo r l e akag e , psi ) % ± 1 0 an d fo r a %. l ess th an m i n im um of 1 0 1 5 % of m in. ps i g . c) s h al l be p e rf o rm e d on th e o th e r si d e of th e g at e , bal l , or pl u g p ri m ary g as s e at ab o ve . 1 1 .3.4.2 Acceptance Criteria Fo r PSL 3G te s t s h al l Fo r PSL s e at be 3G te s t an d in an d s h al l re d u cti o n of P SL 4 g ate acco rd a n ce PSL be g as no test 4 va l ve s , wi th g at e vi s i b l e b al l va l ve s , bal l l e akag e p re s s u re val ve s , an d pl u g va l ve s , acce pta n ce cri te ri a fo r th e 1 1 . 3. 2. of 0. 2 in va l ve s , th e an d wate r M P a (30 pl u g b at h va l ve s , d u ri n g th e acce pta n ce h ol d i n g cri te ri a p e ri o d s wi th fo r a th e s e co n d ary m axi m u m g as al l o wa b l e ps i ) . 1 1 .3.5 Gas Backseat Test —Gate Valves 1 1 .3.5.1 Applicability If re q u i re d For PS L N O TE 1 N O TE 2 g at e m an u f actu re r o r p u rch as e r, val ve s , Fo r P S L Th e b acks e at N O TE 4 b y th e Th e g as g ate b acks e at wi th o u t 3 3G a b acks e at val ve s , te s t re s tri cti o n b ack s e at m ay an d g as a g as be te s t s h al l b acks e at p e rfo rm e d an y l e akag e te s t th e is re q u i re m e n ts in te s t be s h al l be p e rf o rm e d p e rf o rm e d te s t i s on al l as g ate s p e ci f i e d in th i s s e cti o n . va l ve s . o p ti o n al . co n j u n c ti o n wi th o th e r g as te s ts if th e g as p re ss u re is ap pl i e d to th e s h al l be o b s e rvab l e . do n o t ap pl y to PSL 1 , PSL 2, o r P SL 3 (s e e N O TE 1 ). 1 1 .3.5.2 Test Method —PSL 3G and PSL 4 Fo r P S L 3G ( wh e n a) Th e b) P ri m ary ( R W P ) 1 ) g e n e ral ap p l i cab l e ) G as re q u i re m e n ts te s t app l i e d g as th e of PSL 1 1 .1 b acks e at te s t p re s s u re to an d s h al l val ve be s u ch 4, an d — n ot g as b acks eat 1 1 . 3. 1 s h al l P SL 3G l ess th an th at th e an d te s t i n g be pe rf o rm ed as fo l l o ws . ap p l y. P SL th e s h al l 4: rat e d bo d y c avi t y wi l l wo rki n g be p re s s u re p re s s u ri ze d . of th e val ve . P re s s u re S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T N O TE be 2) c) 1 If b l an ke d n e ce s s ary to o ff an d th e Th e are a b e t we e n bo x, sh al l be 3) P re s s u re 4) Tes t th e ve n te d s h al l pre s s u re be 1 ) 2 Th e Th e p ri m ary be g as ap p l i ca b l e te s t fu l l wi th te s t th e p re s s u re g ate an d th e is ap p l i e d parti al l y o p e n b ack se at, to th e wh e n or b acks e at, th e o th e r b o th backs e at m e an s fo r is en d c o n n e cto rs m ay e n g ag e d . re packi n g th e s tu ff i n g t e s t. an d re d u ce d s e co n d ary g as th e p acki n g th e m o n i to re d , s h al l th at pre s su ri z e d d u ri n g S e co n d ary ( l o w- p re s s u re ) N O TE e n s u re val ve 95 th e to 0 p re s s u re s h al l be m o n i to re d fo r l e akag e , fo r a m i n im um of 1 5 m in. ps i g . b acks e at b acks e at val ve te s t te s t is — not s p e ci f i e d P SL 4 o n l y: ap p l i cab l e bel o w to s h al l PSL 3G be val ve s . ap p l i e d s u ch th at th e bod y cavi t y wi l l be p re s s u ri ze d . 2) Th e s e co n d ary s e at te s t p re s s u re s h al l be g r e at e r th an 5 % an d l ess th an 1 0 % of th e rate d wo rki n g p re s s u re . 3) P re s s u re 4) Tes t s h al l pre s s u re be m o n i to re d , s h al l be an d re d u ce d th e to 0 val ve s h al l be m o n i t o re d f o r l e ak ag e , fo r a m inim um of 5 m in. ps i g . 1 1 .3.5.3 Acceptance Criteria Fo r P S L 3G an d PSL 4 g ate val ve s , acce p tan ce cri te ri a s h al l be in acco rd a n ce wi th 1 1 . 3. 2. 1 1 .3.6 Conditional Gas Body Test 1 1 .3.6.1 Applicability and Test Method —PSL 3G and PSL 4 If an y f i tti n g p e ri o d , a or p re s s u re co n d i ti o n al b o u n d ary g as bo d y p e n e tra ti o n te s t s h al l be was n ot p e rf o rm e d i n s tal l e d wi th al l d u ri n g f i tti n g s th e or l as t g as p re s s u re te s t p re s s u re - h o l d i n g b o u n d ar y p e n e trati o n s i n s tal l e d . — — Th e If g e n e ra l a re q u i re m e n ts p re s s u re m an u f actu re r, — — p re s s u re N O TE l as t 1 A 2 g as co n d i ti o n al co n d i ti o n al If a fi tti n g te s t, a si n g l e s h al l g as p e ri o d be no bo d y h yd ro s tati c or an d p e n e trat i o n Th e o f th e 1 1 .1 1 1 . 3. 1 o th e r l ess te s t bo d y g as n ot be th an th e an be i n d epe n d e n t u sed rate d to d u ri n g Th e h ol d wo rki n g 1 1 . 3. 6 m ay th e s e co n d ar y co n d i t i o n al p e ri o d p re s s u re be of p e rfo rm e d s h al l th e fo r b arri e r bo d y be no as l ess th an PSL 1 , PSL 2, or te s t is p e n e trati o n s u ffi ci e n t to was re m o ve d ve ri fy th e s e al s h al l be in d u ri n g b o th i n te g ri ty of th e al l l as t fi tti n g s an d P SL 4 g at e val ve s , 3 th e m in. PSL 3 h yd ro s tati c an d 1 1 .3.6.2 Acceptance Criteria 3G by e q u i p m e n t. p e n e trati o n s . Fo r P S L d efi n e d te s t. eq u i pm en t in of 1 1 . 2. 5. bo u n d ary bod y ap p l y. p e rf o rm e d . co n fo rm i n g te s t p re s s u re c o n d i ti o n al s h al l s h al l co n tai n s s e co n d ary b arri e r s h al l p re s s u re - h o l d i n g N O TE l i eu b o u n d ar y th e A si n g l e te s t of acce p tan ce cri te ri a acco rd a n ce wi th 1 1 . 3. 2. te s t p re ss u re an d th e b o u n d ary 96 AP I 1 1 .4 D ri ft Tes ti n g 1 1 .4.1 Fo r S P E C I FI C ATI O N 6 A PSL Full-bore Valves 1 , P SL 2, PSL com p l e te l y th ro u g h th e 3, an d va l ve PSL bo re 4, a afte r th e d ri f t m an d re l va l ve h as co n f o rm i n g been to as s e m b l e d , T abl e 34 o p e rate d , fo r val ve s an d s h al l Table 34―Drift Diameter for Individual Valves and Trees Di m en si on s Nominal Bore Size m i l l i m e te rs D1 L1 minimum in. in + –0 0 . 69 mm ( i n ch e s ) D2 + –0 0. 0 27 in. + –0 0 . 69 mm + –0 0. 0 2 7 in. mm (i n . ) mm (i n . ) mm (i n . ) 1 3 1 /1 76 (3 . 00) 45. 21 (1 . 78) 38. 6 (1 . 52) 6 76 (3 . 00) 51 . 56 (2. 03 ) 48 . 3 (1 . 90) /1 6 76 (3 . 00) 6 4. 2 6 (2. 53 ) 59. 7 (2. 35) /1 6 78 (3 . 06) 76. 96 (3 . 03 ) 73 . 2 (2. 88) 79 (3 . 1 2) 78. 49 (3 . 09) 73 . 2 (2. 88) 1 03 (4. 0 6) 1 02. 36 (4. 0 3 ) 97. 3 (3. 83 ) /8 1 05 (4. 1 2) 1 04. 8 (4. 0 9) 1 00. 8 (3. 97) /4 1 08 (4. 25) 1 08. 0 (4. 22) 1 01 . 6 (4. 0 0 ) /8 1 30 (5. 1 2) 1 29. 29 (5. 09) 1 26. 2 (4. 9 7) 1 52 (6. 00) 1 5 1 . 64 (5. 97) 1 48. 8 (5. 85) /8 1 56 (6. 1 2) 1 5 4. 69 (6. 09) 1 51 . 6 (5. 97) /8 1 62 (6. 3 8) 1 61 . 04 (6. 3 4) 1 58. 0 (6. 22) /8 1 68 (6. 62) 1 6 7. 39 (6. 59) 1 6 4. 3 (6. 47) 1 79 (7. 0 6) 1 78. 56 (7. 0 3 ) 1 75. 5 (6. 91 ) 6 1 2 /1 9 2 1 3 1 3 /8 1 4 /1 6 1 4 1 4 1 5 6 1 6 3 6 5 6 1 7 /1 6 1 7 /8 1 81 (7. 1 2) 1 8 0 . 85 (7. 0 9) 1 77. 0 (6. 97) 9 228 (9. 00) 2 2 7. 84 (8. 97) 2 2 4. 8 (8. 85) 1 1 279 (1 1 . 00) 2 78. 64 (1 0 . 97) 275. 6 (1 0. 85) F O O TN O TE S a b c Fo r val ve s , Fo r tre e s , Fo r U SV L L 2 an d 2 = = val ve 1 0 65 BSDV face - to - face mm ( 42 val ve s l e n g th . in. ). wi t h n o n s tan d ard b o re s , see 1 1 . 4. 2 . be p as s e d p re s s u re - te s te d . c S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 97 1 1 .4.2 Valves with Nonstandard Bore Sizes For U SV by th e an d BS D V val ve s m an u factu re r, th e wi th d ri f t n o n s tan d ard to o l d i m en si on s b o re si ze s, sh al l be d ri f t as te s ti n g is o pt i o n al . Wh en a d ri f t te s t is s p e ci f i e d fo l l o ws : wh e re B is F is n o m i n al th e b o re m axi m u m D . 2 3 /T abl e L L D , 1 th e 2 , 1 f o l l o wi n g si ze, , D an d s h al l f ace - to - f ace E . 23) , are 2 l e n g th of th e va l ve ( fo r val ve s per T abl e D . 2 2 /Tabl e E. 22 an d Tabl e an d d ri ft d i m en si on s s h o wn in Tab l e 3 4, a p p l y: L ≥B 1 L ≥F 2 D 1 D 2 + – = = B– 0 . 76 D – 1 mm 3. 30 to l e ra n ce fo r to l e ran ce fo r mm D D 1 1 B– (= D – (= & D = 2 +0. 69 – = 2 in.) 0. 1 3 1 D & 0. 03 in. ) mm (= +0. 0 27 in. ) 0 1 1 .4.3 Tree Assemblies For PSL 1 , PSL 2, co m p l e te l y th ro u g h 12 PSL th e 3, m ai n an d PSL bo re of 4, a a tre e d ri f t m an d re l co n f o rm i n g to T ab l e 34 fo r tre e s s h al l be p as s e d as s e m b l y. E q u i pm en t M arki n g 1 2. 1 M arki n g Req u i rem en ts E q u i pm e n t s h al l req u i rem en ts 1 2. 2 in be 1 4. on th e e x te r i o r Th e n om i n al s u rf ace as s p e ci f i e d s i ze for eq u i pm en t s h al l in T ab l e be m arked wi th 35 an d th e p ro d u ct- s p e ci f i c U S Cu s tom ary ( U SC ) u n i ts. M arki n g M eth od M arki n g u si n g l o w- s tre s s V- s tam p i n g s h al l N O TE m e th o d 1 2. 3 m arke d Secti on Th e be ( d o t, p e rm i tte d u sed vi b rat i o n , onl y i n fo r m arki n g on or ro u n d e d l o w- s tre s s are as , n am e pl ate s is V) s tam p s s u ch as s h al l th e be o u ts i d e acce p tabl e . d i am e te r o f C o n ve n ti o n a l s h arp f l an g e s . n o t s p e ci fi e d . N am epl ates U n l ess n am e p l ate s are s p e ci f i e d , m arki n g s h al l be ap p l i e d on th e n am e pl ate an d /o r th e bo d y or th e co n n e cto r. 1 2. 4 H i d d en M arki n g M arki n g re q u i re d on a co n n e cto r co n n e cto r as s e m b l y s h al l be o u ts i d e s tam p e d in d i am e te r a vi s i b l e th at l o cati o n wo u l d be n e ar th e co ve re d by co n n e cto r. cl am p s or o th e r p arts of th e 98 AP I S P E C I FI C ATI O N 6 A Table 35 ―Guide to Marking Requirements Equipment Type a, b, c Nameplate Required? Marking Requirements O p ti o n al 1 4. 1 . 5 Loose Fittings and Connectors • • • • • • • • • • I n te g ral , Ri n g bl i n d , an d te s t fl an g e s g as ke ts Th re ad e d Te e s an d N ot co n n e cto rs cro s s e s B u l l pl u g s Val ve - re m o val To p pl u g s Spoo l s ( ad ap te r an d 1 4. 3 . 5 O p ti o n al 1 4. 4. 5 ap pl i cab l e 1 4. 5. 5 N ot ap pl i cab l e 1 4. 6. 5 C ro s s o ve r c o n n e cto rs co n n e c to rs 1 4. 2. 5 N ot c o n n e cto rs O th e r e n d ap pl i cab l e O p ti o n al O p ti o n al 1 4. 7. 5 O p ti o n al 1 4. 8. 5 N ot s pace r) ap pl i cab l e 1 4. 9. 5 O p ti o n al 1 4. 1 0. 5 as se m b l i e s O p ti o n al 1 4. 1 1 . 5 fo r actu ato r O p ti o n al 1 4. 1 1 . 5 Valves • • C o m p l e te P re p are d Back-pressure Valves Slip-type and Mandrel-type Hangers Casing and Tubing Heads Chokes • • • N ot ap pl i cab l e 1 4. 1 2. 5 N ot ap pl i cab l e 1 4. 1 3. 5 as s e m b l i e s , ad j u s tab l e O p ti o n al 1 4. 1 5. 5 C h o ke as s e m b l i e s , p o s i ti ve O p ti o n al 1 4. 1 5. 5 C h o ke b e an s , p o s i ti ve ( fi xe d ) ch o ke s N ot S afe ty val ve s ( S S V, S afe ty val ve s p re p are d S afe ty val ve U S V, actu ato rs B S D V) fo r actu ato r ( S S V, U S V, B S D V) Tree Assemblies Other • 1 4. 1 4. 5 C h o ke Actuators (for Valves and Chokes) Safety Valves • • • O p ti o n al F i tti n g s /p re s s u re b o u n d ary p e n e trati o n s ap pl i cab l e 1 4. 1 5. 5 O p ti o n al 1 4. 1 6. 5 R e q u i re d 1 4. 1 7. 5 R e q u i re d 1 4. 1 7. 5 R e q u i re d 1 4. 1 7. 5 O p ti o n al 1 4. 1 8. 5 N ot ap pl i cab l e S e cti o n 9 F O O TN O TE S a V al ve s th at s ati s fy t h e re q u i re m e n ts b c 1 2. 5 Th e — — — — — — — M arki n g of th i s re q u i rem e n ts of AP I 6F A can be m arke d per th e re q u i rem e n ts th e re i n in ad d i t i o n to th e s e cti o n . fo r fe at u re s th at d o n o t e xi s t on a p ro d u ct i s n o t ap pl i cab l e . PSL 3 products may be marked “PSL 3G” when the additional requirements of gas testing have been satisfied Th read M arki n g th re ad line t yp e m arki n g s h al l p i pe : i n cl u d e LP cas i n g ( s h o rt th re a d ) : cas i n g (l on g cas i n g ( b u ttre s s ) : BC cas i n g ( e xtre m e XC th re ad ) : l i n e) : STC LC tu b i n g ( n o n u p s e t) : NU tu b i n g ( e xte rn al - u ps e t) : EU th e f o l l o wi n g , as ap p l i cab l e : . S P E C I FI C ATI O N FO R W E LLH E AD AN D T R E E E Q U I P M E N T 1 2. 6 Th e S i ze M arki n g s i ze 1 2. 7 m arki n g s h al l i n cl u d e th e 1 2. 8 h ard n e s s 1 2. 9 a) te s ts te s t f o l l o wi n g T yp e 6B if app l i ca b l e , th e re s tri cte d o r o ve rs i z e b o re . or m axi m u m an d m i n i m u m tem peratu re rati n g s s h al l be at l ocati o n s peci fi ed . are s h al l be re q u i re d fo r s tam p e d on bod i es, th e p art b o n n e ts , a d j ace n t or to en d th e an d tes t o u tl et l o ca ti o n co n n e cto rs , or th e d o cu m e n te d actu a l b y th e val u e of th e m an u f actu re r. s h al l ap p l y. f l an g e d an d s tu d d e d co n n e cto rs s h al l be m ark ed “R XX,” where “XX” is the ring groove number. This applies to connectors to be assembled with either “R” or “RX” ring gaskets. 1 N OTE 2 c) an d , Ri n g G rooves N O TE b) si ze H ard n es s Tes ts h ard n e s s Th e n o m i n al Tem peratu re M arki n g Tem peratu re cl asses (s ee 4. 3. 2) If 99 Som e pre vi ou s ed i ti on s o f th i s speci fi cati on i n cl u d ed e xtra-d ee p ri n g g roo ves fo r u se on l y wi th Type RX g askets. End connectors with RX 201 , RX 205, RX 21 0, or RX 21 5 ring grooves shall be marked “RX ZZZ,” where “ZZZ” is the ring groove number. Type 6BX flanged and studded connectors shall be marked “BX YYY,” where “YYY” is the ring groove n u m b e r. d) Ri n g g ro o ve m arki n g on T yp e 1 6 A cl am p e) Ri n g g ro o ve m arki n g on T yp e 1 7S S f) If e q u i pm e n t h as m e tal - o ve rl ai d , an d hub 1 7S V C l am p 13 ri n g be s h al l in be g ro o ve s , acco rd an ce in th e wi th acco rd an ce ri n g AP I wi th g ro o ve 1 6 A. AP I t yp e 1 7D . an d n u m ber s h al l - re s i s ta n t a l l o y. C l am p H u b E n d C on n ectors hub en d co n n e ct o rs s h al l be m arke d wi t h th e si ze an d p re s s u r e rating followed by “API 1 6A ” . S tori n g an d S h i ppi n g 1 3. 1 Al l s h al l co n n e c to rs co rro s i o n - re s i s tan t be followed by “CRA” to designate a corrosion 1 2. 1 0 co n n e ct o rs D rai n i n g after Tes ti n g e q u i pm e n t 1 3. 2 s h al l be d rai n e d an d l u b ri cate d af te r te s ti n g C o rro s i o n p ro te cti o n on fl an g e s h al l f ace s , be ap p l i e d we l d to b e ve l e xpos e d en d s , ru n o f f at te m p e ratu re s C o rro s i o n p ro te cti o n is l ess n ot th an 50 re q u i re d °C on ( b are ) e xp o s e d the manufacturer’s documented requirements N O TE p ri o r to s to rag e or s h i p m e n t. C orrosi on P rotecti on ch ro m i u m re s i s t an d . C o rro s i o n (1 25 m e tal l i c s te m s , ° F) . C R A s u rface s . an d s u rf ace s i n te rn al p ro te ct i o n of s te e l s s u rf ace s p ro vi d e d by a of wi th th e l ess th an e q u i pm e n t co rro s i o n i n h i b i to r 1 5 % u si n g s h al l 1 00 AP I S P E C I FI C ATI O N 6 A 1 3.3 Sealing-surface Protection E xpo s e d s e al i n g s u rf ace s an d s e al s s h al l be pro te cte d f ro m d am ag e o r d e te ri o rat i o n fo r s h i pp i n g . 1 3.4 Assembly and Maintenance Instructions Th e m an u f actu re r s h al l an d m ai n te n an ce of f u rn i s h we l l h e ad to th e an d p u rch as e r tre e s u i tab l e e q u i p m e n t, if d ra wi n g s an d i n s tru cti o n s co n ce rn i n g fi e l d as s e m b l y re q u e s te d . 1 3.5 Ring Gaskets Lo o s e ri n g g as ke ts s h al l be bo xe d or wrap p e d d u ri n g s h i p pi n g an d s to ra g e . 1 3.6 Age Control and Storage of Nonmetallic Seals Th e a) f o l l o wi n g s h al l The manufacturer’ eq u i pm en t — ag e — p ro te cte d — s tre s s — s to re d — wri tte n th e P ackag i n g cau s e N O TE tem p e ratu re fro m s p e ci f i e d fo l l o wi n g fro m an d s to rag e re q u i re m e n ts m inim um f or n o n m e tal l i c s e al s t h at are n ot as s e m b l e d i n to p ro vi s i o n s : l oo ps l arg e to avo i d The manufacturer’ eq u i pm en t s h al l s to rag e s rad i o g rap h i c typ i cal l y d i am e te r ° F) ; wri tte n s p e ci f i e d p ro ce d u re s h al l to n ot i m pos e te n s i l e or co m p re s s i ve s tre s s e s s u f fi ci e n t d am ag e . ava i l abl e an d o r twi s ti n g , a (1 2 0 d am ag e . s e al s o r o th e r c re as i n g i n cl u d e u n ti l are °C l i q u i d s; n o n m e tal l i c i nsi d e 49 l i g h t; wi th an d of e x ce e d b e l o w) ; d e fo rm ati o n R e co m m e n d ati o n s of to te xt co n tact ozon e p e rm an e n t not n atu ral (see awa y fro m ri n g s i m pos e d d u ri n g d i re ct co n d i ti o n s p ro te cte d d esi g n , c) s i n cl u d e co n tro l ; m ax i m u m — to s h al l i n d o o r s to rag e ; — b) ap p l y. fro m re l ati ve l y bu t i t is s e al s m al l not p o ss i b l e re q u i re m e n ts d ocu m en t m an u factu re rs . cro s s - s e c ti o n fo r th e to ach i e ve th i s n o n m e tal l i c p re s e rvati o n W h e re m ay of be app l i cabl e , fo rm e d c o n d i ti o n s e al s s e al s i n to fo r b y fo rm i n g th at are as s e m b l e d a th re e g i ve n e q u al j u st two l o o ps . as s e m b l e d in PSL 4 s e al su per i n to p ro d u ct d e l i ve ry. 1 4 Equipment-specific Requirements 1 4.1 Integral, Blind, and Test Flanges 1 4.1 .1 General Application 1 4.1 .1 .1 Flange Types and Uses N OTE 1 Th ree types of en d an d ou tl et fl ang es are covered by th i s speci fi cati on : Types 6B, 6BX, an d seg m en ted (see Ann ex L) . N O TE 2 Typ e s N O TE 3 Typ e 6B 6B an d 6 B X fl an g e s m ay b e u sed as m ay b e th re ad e d u sed as fl an g e s . i n te g ral , So m e bl i n d , typ e o r we l d - n e ck fl an g e s . 6 B X bl i n d fl an g e s m ay b e u sed as te s t fl an g e s . S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 01 1 4.1 .1 .2 Studded End Connectors N O TE S tu d d e d co n n e cti o n s i n te n d e d M P a, fo r 1 03. 5 b o l te d wi th o u tl e t rate d as s e m bl y M P a, co n n e cti o n s wo rki n g to an d 6B 1 38. 0 are p re s s u re of of th e 1 3. 8 th ro u g h - b o l te d M Pa (1 0, 000 ri n g - j o i n t M P a, 20. 7 fl an g e s . psi , typ e an d are M P a, an d 34. 5 S tu d d e d 1 5, 0 0 0 psi , o u tl e t an d d es i g n e d MPa c o n n e cti o n s 2 0, 0 0 0 psi ) are wi th (2 0 0 0 wi th a ps i , fl at rate d i n te n d e d face . 3000 fo r ps i , S tu d d e d an d wo rki n g 5 000 p re s s u re as s e m b l y to o u tl e t ps i ) of are 69. 0 6BX th ro u g h - rate d wo rki n g fl an g e s . 1 4.1 .2 Design 1 4.1 .2.1 Pressure Ratings and Size Ranges of Flange Types N O TE Typ e s p re s s u re s as 6B an d s h o wn in 6BX Tab l e are d esi g n ed fo r u se in th e co m bi n ati o n s of n o m i n al si z e ran g e s an d 36. Table 36―Rated Working Pressures and Size Ranges of Flanges Flange Size Range Rated Working Pressure mm Type 6B M P a (psi ) Type 6BX 1 1 3. 8 (200 0 ) 52 to 540 (2 1 /1 to 6 21 (3000 ) 52 to 527 (2 3 /4 ) 1 20. 7 (i n . ) 679 to 762 (26 3 /1 to 6 20 /4 ) 679 to 762 (26 1 3 4. 5 69. 0 1 03. 5 1 38. 0 (50 0 0 ) 52 to 2 79 (1 0, 000 ) (1 5 , 0 0 0 ) (2 0 , 0 0 0 ) (2 to 30) /4 to 30) 5 /1 — — — /4 3 6 to 1 1 ) 3 46 to 540 (1 3 1 /8 to 21 1 3 46 to 540 (1 /1 6 to 21 1 3 46 to 476 (1 to 346 /1 (1 /4 ) 3 6 to 1 8 1 3 46 /4 ) 1 /4 ) 5 /1 6 to 1 3 /8 ) 1 4.1 .2.2 Type 6B Flanges 1 4.1 .2.2.1 General N O TE up Typ e b o l ti n g Th e 6B fo rce T yp e 6B fl an g e s re acts fl an g e on are th e s h al l of th e ri n g m e tal l i c be of j oi n t ri n g th e typ e an d are n ot d esi g n ed fo r face - to - face m ake - u p. Th e co n n e cti o n m ake - g aske t. th ro u g h - b o l te d o r s tu d d e d d esi g n . 1 4.1 .2.2.2 Dimensions Th e a) f o l l o wi n g S tan d ard — s h al l ap p l y. d i m en si on s: Di m en si on s (1 3. 8 M P a) /Tabl e N O TE — b) 1 E. 3 I n te g ra l f l an g e as T yp e en d 6B E. 1 (5000 R ai s e d Di m en si on s s e rve fo r M P a) /T ab l e face f o r ri n g o u tl e t bl i n d , ps i ) , an d T ab l e th re ad e d D. 2 (20. 7 fl an g e s s h al l M P a) /T abl e be E. 2 in acco rd a n ce (300 0 ps i ) , wi t h T abl e Tab l e D. 3 D. 1 ( 3 4. 5 psi ) . an d /o r co u n te rb o re g ro o ve s e x ce p ti o n s : or i n te g ral , (2 0 00 s h al l Wh en co n f o rm f l an g e s co n n e cto rs , are th e y are s h al l o p ti o n al . to T abl e we l d e d co n f o rm D. 8 to to ( T yp e R ) /Tab l e e q u i pm e n t th e E. 8 co ve re d i n te g ral f l an g e ( T yp e by R) . th i s s p e ci f i cati o n d i m en si on s in Tab l e an d D.1 1 02 AP I (1 3. 8 M P a) /Tabl e M P a) /T ab l e N O TE 2 E. 3 Typ e co u n te rb o re s , co u n te rb o re s , D. 1 (1 3. 8 (5000 E. 1 (5 000 6B or (2 000 ps i ) , fl an g e s an d to re ce s s e s E. 1 ps i ) , Tab l e as end re c e i ve are D. 2 (20. 7 M P a) /T abl e E. 2 (3 000 psi ) , T ab l e D. 3 (3 4. 5 app l i ca b l e . u sed re ce s s e s M P a) /Tab l e as S P E C I FI C ATI O N 6 A n ot (2 00 0 co n n e cto rs cas i n g co ve re d p si ) , Tab l e an d by th i s D. 2 on cas i n g tu b i n g an d s p e ci fi cati o n (20 . 7 tu b i n g h an g e rs . Th e an d M P a) /Tab l e m ay E. 2 h e ad s m ay d i m e n s i on s e xce e d (3 0 0 0 p si ) , th e of B Tab l e h ave e n tran c e be ve l s , s u ch e n tran ce b e ve l s , d i m en si o n D. 3 (3 4. 5 g i ve n in Tab l e M P a) /Tab l e E. 3 ps i ) . c) T h re ad e d fl an g e s : T h re ad s d) W e l d - n e ck f l an g e s : Fo r s h al l co n f o rm to we l d - n e ck f l an g e s , th e th e re q u i re m e n ts re q u i re m e n ts of of 4. 3 . 1 . 2. An n e x J s h al l ap p l y. 1 4.1 .2.2.3 Flange Face Th e f l an g e m ay be fron t E. 1 f ace s h al l be fu l l y m ach i n ed face wi th i n (2 000 ps i ) , 1 ° an d T abl e fl at or ra i s e d or s p ot- face d th e D. 2 th i ckn ess (20. 7 on th e at th e ri n g - j o i n t bo l t h ol e s . after faci n g M P a) /T abl e E. 2 sh al l si d e Th e an d con form (3000 s h al l fl an g e psi ) , to be fu l l y m ach i n e d . Th e fl an g e back face o r s p ot face s s h al l th e Tab l e d i m en s i o n s D. 3 (3 4. 5 of Tabl e M P a) /Tabl e be b ack f ace p aral l e l D. 1 (1 3. 8 E. 3 (50 00 to th e M P a) /Tabl e ps i ) . 1 4.1 .2.2.4 Gaskets T yp e 6B f l an g e s s h al l u se T yp e R o r T yp e RX g as ke ts in acco rd a n ce wi th 1 4. 2 . 1 4.1 .2.2.5 Corrosion-resistant Ring Grooves N O TE Typ e 6B fl an g e s C R A o ve rl a y th i ckn e s s m ay b e of th e m an u factu re d ri n g g ro o ve s wi th sh al l co rro s i o n - re s i s tan t co n f o rm to o ve rl ays in th e ri n g g ro o ve s . 7. 5 . 1 . 2 . 2 . 1 4.1 .2.2.6 Ring Groove Surface Al l 23 ° s u rf ace s on R ri n g g ro o ve s s h al l h ave a s u rf ace fi n i s h no ro u g h e r t h an 1 .6 µm Ra (63 µi n . R M S) . 1 4.1 .2.3 Type 6BX Flanges 1 4.1 .2.3.1 General N O TE 1 Typ e co n n e cti o n 6 B X fl an g e s m ake - u p bo l ti n g Th i s s u p p o rt p re ve n ts Th e T yp e N O TE 2 6BX are d am ag e fl an g e F ace - to - face o f th e fo rc e s h al l to be can th e of co n tact i s ri n g - j o i n t re act fl an g e th e on typ e th e an d rai s e d o r g as ke t fro m th ro u g h - b o l te d n o t n e ce s s ary fo r th e are d esi g n ed face of th e e xce s s i ve o r s tu d d e d wi th fl an g e bo l t a rai s e d wh e n face . th e D e pen d i n g g as ke t h as on bee n to l e ran ce s , pro p e rl y th e s e ate d . to rq u e . des i g n . p ro p e r fu n cti o n i n g o f Typ e 6 B X fl an g e s . 1 4.1 .2.3.2 Dimensions Th e a) f o l l o wi n g S tan d ard — s h al l ap p l y. d i m en si on s: Di m en si on s 50 0 0 psi ) , psi ) , T abl e fo r 6BX Tab l e D. 6 i n te g ra l D. 4 (1 38. 0 (69. 0 f l an g e s s h al l M P a) /T abl e M P a ) /Tab l e E. 6 co n f o rm E. 4 to ( 1 0, 000 (20, 000 psi ) , Tabl e psi ) , as D. 7 Tab l e (1 3. 8 D. 5 app l i cab l e . – 3 4. 5 (1 03 . 5 M P a) /T abl e M P a) /T abl e E. 7 E. 5 (2000 to (1 5, 0 00 S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T — Di m en si on s to 5000 psi ) , Tab l e N O TE to — N O TE c) 6BX ps i ) , Tab l e fo r i n te g ra l Typ e 6BX or co u n te rb o re s , an d f l an g e s are s h al l M P a) /Tab l e M P a) /Tab l e n ot bl i n d T abl e D. 6 f o r ri n g co u n te rb o re s , (69. 0 E. 6 co n fo rm E. 4 (20, 000 avai l ab l e in al l to (1 0, 000 psi ) , th e T abl e psi ) , as s am e D. 7 Tabl e (1 3. 8 D. 5 – 3 4. 5 (1 03. 5 M P a) /T ab l e M P a ) /T abl e E. 7 E. 5 (2000 (1 5, 000 app l i cab l e . p re s s u re rati n g s an d s i zes as th e i n te g ral fl an g e s s pe ci fi cati o n . fo r Di m en si on s E x ce pti o n s (1 3 8. 0 500 0 ps i ) , we l d - n e ck D. 4 fl an g e s b y th i s (1 5, 0 0 0 b) D. 6 Di m en si on s (2000 6BX Tab l e Th e s e co ve re d — fo r psi ) , 1 03 (1 3 8. 0 g ro o ve s te s t f l an g e s (69. 0 M P a) /Tab l e s h al l s h al l M P a) /T abl e co n f o rm E. 6 to co n f o rm E. 4 (20, 000 T abl e to Tab l e (1 0, 000 ps i ) , D. 1 1 ps i ) , as D. 7 T abl e (1 3. 8 D. 5 – 34. 5 (1 03. 5 M P a) /Tab l e E. 7 M P a) /Tab l e E. 5 app l i cab l e . ( T yp e B X) /Tab l e E. 1 1 ( Typ e B X) . f l an g e s : fl an g e s u se d re ce s s e s re ce s s e s W e l d - n e ck fl an g e s : an d D. 4 For to as en d re c e i ve are c o n n e cto rs cas i n g n o t co ve re d an d b y th i s we l d - n e ck f l an g e s , th e on cas i n g tu b i n g an d tu b i n g h an g e rs . s p e ci fi cati o n an d re q u i re m e n ts Th e h e ad s m ay e xce e d of m ay d i m e n s i on s An n e x J th e s h al l B of h ave e n tran ce b e ve l s , s u ch e n tr an ce b e ve l s , d i m en si on o f th e tab l e s . h a ve fl a t ap p l y. 1 4.1 .2.3.3 Flange Face Th e f l an g e f ace F ro n t face s wi th i n 1 °. N O TE Th e Th e T abl e ps i ) , D. 6 th e be af te r T abl e (1 38. 0 ri n g - j o i n t fu l l y b ack face th i ckn e s s 5000 on s h al l m ay b e f aci n g D. 4 si d e m ach i n e d . co n f o rm E. 6 e x ce pt o r s po t - face d th e E. 4 (20, 000 rai s e d , n u t - b e ari n g to M P a) /Tab l e M P a) /Tab l e be Th e fu l l y m ach i n e d s h al l (69. 0 s h al l ps i ) , at th e d i m en si on s (1 0, 0 00 as fo r s tu d d e d s u rf ace ps i ) , bo l t of s h al l fl an g e s , be p aral l e l wh i ch to m ay th e f l an g e f ace s . g as ke t f ace h oles. T abl e Tabl e D. 7 (1 3. 8 – D. 5 (1 03. 5 we l d o ve rl ays 3 4. 5 M P a) /T abl e M P a) /T abl e E. 5 E. 7 (2000 (1 5, 00 0 to ps i ) , a p pl i cab l e . 1 4.1 .2.3.4 Gaskets T yp e 6BX f l an g e s s h al l u se BX g as ke ts in acco rd a n ce wi th 1 4. 2. 1 4.1 .2.3.5 Corrosion-resistant Ring Grooves N O TE Typ e 6 B X fl an g e s C R A o ve rl a y th i ckn e s s m ay b e of th e m an u fac tu re d ri n g g ro o ve s wi th s h al l co rro s i o n - re s i s tan t co n f o rm to in th e ri n g g ro o ve s . 7. 5. 1 . 2. 2 . 1 4.1 .2.3.6 Ring Groove Surface Al l 23 ° s u rf ace s on BX ri n g g ro o ve s s h al l h a ve a s u rf ace fi n i s h no ro u g h e r th an 0. 8 µm Ra (32 µi n . R M S) . 1 4.1 .2.4 Segmented Flanges N O TE Th e d i m en s i o n s fo r s e g m e n te d fl an g e s fo r d u al co m pl e ti o n are fo u n d in An n e x L . 1 4.1 .2.5 Studded Outlet Connectors 1 4.1 .2.5.1 General N O TE Tab l e Typ i cal u s ag e D . 1 4 /Tab l e E. 1 4 i n cl u d e s s tu d d e d fo r i l l u s trati o n . ) cro s s e s an d te e s , casi n g an d tu b i n g sp o o l s , an d m u l ti pl e val ve b l o cks . (See 1 04 AP I S P E C I FI C ATI O N 6 A 1 4.1 .2.5.2 Dimensions R e f e rri n g D. 3 to ( 3 4. 5 (69. 0 B : E. 6 : bo re T h re ad e d psi ) , ps i ) , th e E. 1 Tabl e (20 00 D. 7 T abl e fo l l o wi n g D. 5 – psi ) , ( 1 3. 8 Tabl e 34. 5 (1 03 . 5 d i m en si on s D. 2 (20. 7 M P a) /T abl e M P a) /Tab l e s h al l ap p l y to M P a) /T abl e E. 7 E. 5 (2000 (1 5, 0 00 s tu d d e d o u tl e t E. 2 to (3 000 5000 psi ) , psi ) , psi ) , T ab l e T ab l e Tabl e D. 6 D. 4 (1 38. 0 co n n e ct o rs : b o re ; bol t o u tl e ts c i rcl e ; in B d i m en si o n bol t h o l es of An n e x tab l e s (1 0 , 000 ps i ) , b o l ts . S tu d d e d m axi m u m M P a) /T abl e (5000 b o l ts ; d i am e te r o f N O TE E. 4 d i am e te r o f n u m ber o f (1 3. 8 E. 3 (2 0, 00 0 m axi m u m BC th e D. 1 M P a) /T ab l e M P a) /T abl e — — — — T ab l e M P a) /T abl e cas i n g s h al l D, does or n ot tu b i n g co n f o rm An n e x s poo l s m ay h ave a p re parati o n fo r a val ve - re m o val pl u g , in wh i ch cas e th e be l i s te d ap p l y. to E, AS M E or B1 . 1 , An n e x L. C l as s Th e 2B or 3 B. m i n im um T h re ad s d e p th of pe r fu l l i n ch ( TP I ) t h re ad s h al l s h al l be as as s p e ci f i e d in in 1 4. 1 . 2 . 6. 2 . Ri n g — — g ro o ve d i m en si on s T abl e D . 8 /Tab l e T abl e D . 1 1 /Tab l e s h al l E. 8 co n fo rm fo r 6 B E. 1 1 to : s tu d d e d fo r 6 BX o u tl e t s tu d d e d co n n e ct o rs ; o u tl et or co n n e c to rs . 1 4.1 .2.5.3 Outlet Face Th e 6B o u tl e t or f ace 6BX N O TE It s h al l fl an g e . is co u n te rb o re be Th e fu l l y ra i s e d p e rm i s s i b l e d i m en s i o n s fo r as m ach i n e d face th e an d s h al l be d i am e te r s h al l n ot o u tl e t s pe c i fi e d face b y th e to be in of s u ffi ci e n t be a re q u i re d ci rcu l ar s i ze to fo r 6 B al l o w as s e m b l y or 6BX co u n te rb o re th at acco rd an ce wi th s tu d d e d acce p ts of th e co rre s p o n d i n g co n n e c to rs . th e m ati n g fl an g e , wi th m an u factu re r. 1 4.1 .2.5.4 Gaskets S tu d d e d o u tl e t co n n e cti o n s s h al l u se R, RX or BX g as ke ts in 1 4. 2. 1 4.1 .2.5.5 Corrosion-resistant Ring Grooves S tu d d e d o u tl et co n n e c to rs C R A o ve rl a y th i ckn e s s of m ay th e be ri n g m an u factu re d g ro o ve s s h al l wi t h co rro s i o n - re s i s tan t co n f o rm to we l d o ve rl a ys in th e ri n g g ro o ve s . 7. 5. 1 . 2. 2 . 1 4.1 .2.5.6 Ring Groove Surface Th e 23° s u rf ace on R ri n g Th e 23° s u rf ace on BX g ro o ve s ri n g s h al l g ro o ve s h ave s h al l a s u rf ace h ave fi n i s h a s u rf ace no fi n i s h ro u g h e r t h an no 1 .6 ro u g h e r t h an µm 0. 8 Ra µm (63 Ra µi n . (32 R M S) . µi n . RM S) . S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 05 1 4.1 .2.6 End and Outlet Bolting 1 4.1 .2.6.1 Hole Alignment En d an d o u tl e t bo l t h ol es fo r f l an g e s s h al l be e q u al l y s p ace d an d s h al l s trad d l e co m m o n ce n te rl i n e s . 1 4.1 .2.6.2 Stud Thread Engagement S tu d t h re a d - e n g ag e m e n t o u ts i d e d i am e te r o f th e l en g th i n to th e bod y fo r s tu d d e d f l an g e s s h al l S e ct i o n 8. be a m i n im um of on e ti m e s th e s tu d . 1 4.1 .2.6.3 Closure Bolting Al l en d an d o u tl et al l o w as s e m b l y o f s tu d l e n g th N O TE s h al l cl o s u re th e al s o bo l ti n g s h al l co rre s p o n d i n g i n cl u d e R e co m m e n d e d s tu d m eet 6B al l o wan ce l e n g th s or re q u i re m e n ts 6BX fo r th e fo r o u tl e t fl an g e s tan d o ff co n n e cto rs of wi th are fu l l fo r th e th re ad R p ro vi d e d or RX in Th e s tu d l e n g th e n g ag e m e n t of s h al l th e n u t. be s u f fi ci e n t For 6B to o u t l e ts , g as ke t. An n e x I . 1 4.1 .3 Materials M ate ri al re q u i re m e n ts M ate ri al re q u i re m e n ts 6B or 6BX fo r f l an g e s fo r s h al l s tu d d e d co n f o rm o u tl et to th e co n n e ct o rs re q u i re m e n ts s h al l be as in S e ct i o n s p e ci f i e d in 6. S e ct i o n 6 fo r fl an g e . 1 4.1 .4 Quality Control/Testing Lo o s e fl a n g e s s h al l n ot re q u i re a h yd ro s tati c sh el l test p ri o r to f i n al acce pta n ce . 1 4.1 .5 Marking Bl i n d an d te s t fl an g e s sh al l be m arke d as s p e ci f i e d in S e cti o n 1 2 an d Tab l e 3 7. Table 37—Marking for Blind and Test Flanges Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct D ate cl ass ( e s ) o r rati n g s c l as s s pe ci fi cati o n l e ve l ( P SL) o f m an u fac tu re Manufacturer’ S e ri al Ou ts i d e s n am e n u m b e r ( i f app l i cab l e ) N o m i n al bo re End o u tl e t co n n e cto r s i z e an d R ate d Ri n g d i am e te r o f co n n e cto r o r m ark s i ze wo rki n g g ro o ve H ard n e ss p re s s u re typ e te s t ( i f ap pl i cab l e ) an d val u e s n u m ber ( i f ap pl i cab l e ) (see 1 2. 8) Ad j ace n t to te s t l o cati o n th e co rre s p o n d i n g 1 06 AP I I n te g ra l s tu d d e d an d fl an g e d o u tl et co n n e c to rs S P E C I FI C ATI O N 6 A s h al l be m arke d as s p e ci f i e d in S e c ti o n 1 2 an d T abl e 38. Table 38—Marking for Studded and Flanged Outlet Connectors Required Markings AP I Required Location(s) 6A or 6A N o m i n al bo re En d o u tl e t co n n e cto r s i z e an d R ate d Ri n g si ze wo rki n g g ro o ve ( i f ap pl i cab l e ) O u ts i d e d i am e te r o f fl an g e o r face o f s tu d d e d o u tl e t p re s s u re typ e an d n u m be r 1 4.1 .6 Storing and Shipping Al l f l an g e s 1 4. 2 s h al l be s to re d an d s h i p pe d in acco rd a n ce wi th S e cti o n 1 3. Ri n g G as kets 1 4.2.1 General T yp e s 6BX R or RX f l an g e s N O TE RX ad d i ti o n al Ri n g an d t yp e BX cl e aran ce g as ke ts s e al i n g g as ke ts wi t h s h al l BX g as ke ts be twe e n h ave a re l ati o n s h i p u sed th e p ro vi d e th e l i m i te d in be on 6B fl an g e s wi th t yp e R g ro o ve s . On l y BX g as ke ts s h al l be u sed wi th g ro o ve s . a p re s s u re - e n e rg i z e d s e al bu t are n ot i n te rch an g e ab l e . RX g as ke ts p ro vi d e fl an g e s . am o u n t o f g ro o ve s an d p o s i t i ve i n te rf e re n ce , th e re fo re g as ke ts wh i ch s h al l n ot e n s u re s be t h at th e g as ke ts are co i n e d i n to a re u s e d . 1 4.2.2 Design 1 4.2.2.1 Dimensions Ri n g g as ke ts s h al l D . 1 0 /T abl e E. 1 0, d i am e te r to a co n fo rm an d T ab l e m ax i m u m of to th e d i m en si on s D . 1 2 /Tab l e 0. 38 mm E. 1 2 (0. 01 5 an d an d to l e ran ce s s h al l be f l at s p e ci fi e d wi t h i n a in Tabl e to l e ran c e D . 9 /Tab l e of 0. 2 % of E. 9, ri n g T abl e o u ts i d e in.). 1 4.2.2.2 R and RX Gaskets For oval type R gaskets, the surface finish shall be no rougher than 1 .6 μm Ra (63 μin . R M S) on th e rad i u s e d s u rf ace s . For octagonal type R and RX gaskets, all 23° surfaces shall have a surface finish no rougher than 1 .6 μm Ra (63 μin . RM S) . 1 4.2.2.3 BX Gaskets Al l 23 ° E ach s u rf ace s BX on g as ke t D . 1 2 /T abl e E. 1 2. BX g as ke ts s h al l h a ve s h al l on e h a ve a s u rf ace fi n i s h p re s s u re - p as s ag e no h ol e ro u g h e r t h an d ri l l e d 0.8 th ro u g h µm i ts Ra (32 h ei g h t µi n . as R M S) . s h o wn in T abl e S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 4.2.3 1 07 Materials 1 4.2.3.1 General 1 4.2.3.1 .1 Gasket Material Ri n g g as ke t m ate ri al s h al l m eet th e Ri n g g as ke t m ate ri al s h al l c o n fo rm re q u i re m e n ts to t of S e cti o n he manufacturer’ s 6. wri tte n s p e c i f i cati o n . 1 4.2.3.1 .2 Coatings and Platings C o ati n g N O TE an d p l ati n g C o ati n g s th i ckn e s s e s an d p l ati n g s s h al l m ay be be 0 . 01 3 e m p l o ye d mm to (0. 0005 ai d th e in. ) s e al m axi m u m . e n g ag e m e n t wh i l e m i n i m i zi n g g al l i n g an d to e xte n d s h e l f l i fe . 1 4.2.3.2 Material Qualification Testing Th e ― ― ― f o l l o wi n g re q u i re m e n ts s h al l ap p l y: te n s i l e te s ti n g : n on e re q u i re d ; i m p act te s ti n g : n on e re q u i re d ; h ard n e s s re q u i re m e n ts s h al l be as g i ve n in Tab l e 27. 1 4.2.3.3 Processing 1 4.2.3.3.1 Th e a) Melting, Casting, and Hot Working f o l l o wi n g M e l ti n g p racti ce s : g as ke ts . Th e b an d i n g , b) C as ti n g c) H ot f rom re q u i re m e n ts pi pi n g , s h al l C e n tri f u g al tu b i n g u se s h al l s e l e ct p rac ti ce s an d th at s p e ci f y th e p ro d u ce m e l ti n g p racti ce ( s ) h om og en eou s u sed m ate ri al , to fabri cate fre e from ri n g cracks , fl ake s . p racti ce s : p i e rce d ap p l y. m an u factu re r sh op an d pract i ce s : wo rki n g Th e m el t s h al l cas t i n g W ro u g h t o r p i pe , s h al l p ro d u cts ro l l e d ri n g s , be th e s h al l o n l y acce pt ab l e be o r ro l l e d h ot an d wo rke d we l d e d m e th o d of th ro u g h o u t. cas ti n g Ri n g ri n g g as ke ts . g as ke ts m ay be m ad e b ar o r p l at e . 1 4.2.3.3.2 Heat-treating Al l h e at- tre at i n g H e at- tre atm e n t Ri n g g as ke ts p ro ce s s i n g of p arts s h al l o p e rati o n s s h al l p ri o r t o be th e be s h al l e i th er fi n a l p e rf o rm e d be in a e q u i p m e n t m e e ti n g th e ccordance with the manufacturer’ an n e al e d , m ach i n i n g . wi t h n o rm al i z e d , or re q u i re m e n ts s wri tt e n s o l u ti o n - tre ate d as of 6. 5. s p e ci fi cati o n . th e l as t s tag e of m ate ri al 1 08 AP I S P E C I FI C ATI O N 6 A 1 4.2.3.3.3 Chemical Composition Th e ch e m i s try o f ri n g g as ke ts s h al l be a s described in the manufacturer’ s wri tte n s p e ci f i cati o n . 1 4.2.4 Quality Control/Testing Th e re q u i re m e n ts of 1 0. 4. 5 s h al l ap p l y. 1 4.2.5 Marking Ri n g g as ke ts s h al l be m arke d as s p e c i fi e d in Tab l e 39 . Table 39 ―Marking for Ring Gaskets Marking Requirement D ate Marking o f m an u fac tu re Manufacturer’ Ri n g g as ke t Ri n g s n am e typ e an d g aske t m ate ri al S o ft ( M o n th /Ye ar) O u ts i d e d i am e te r o f g as ke t P MR O u ts i d e d i am e te r o f g as ke t O u ts i d e d i am e te r o f g as ke t o r m ark Example: “ n u m be r Location BX 1 55 ” co d e : i ro n Ou tsi d e d i am eter of g asket, D g as ke t C arb o n o r l o w- al l o y s te e l S typ e wi th o u t 304 S tai n l e s s s te e l S304 31 6 S tai n l e s s s te e l S31 6 an d n u m b e r, fol l o wi n g wi th or a d as h E xam p l e s : “R D” “RX 39 S31 6” “BX 825” 24- N i cke l al l o y U N S N 0 8 82 5 825 1 69- O th e r C R A m ate ri al s (U N S n u m b e r) 1 4.2.6 Storing and Shipping G as ke ts 1 4.3 s h al l be s to re d an d sh i pped in acco rd an ce wi th S e cti o n 1 3. Threaded Connectors 1 4.3.1 General Th e re q u i re m e n ts app l y o n l y to O th e r l o o s e fo r th o se i n te g ral th at th re ad e d are end en d an d th re ad e d an d o u tl e t o u tl et co n n e cto rs , acco rd i n g to co n n e cto rs AP I s h al l i n cl u d i n g th o s e on tu b i n g an d cas i n g h an g e rs , s h al l 5B. be s p e ci f i e d b y th e m an u f actu re r . 1 4.3.2 Design 1 4.3.2.1 General I n te rn a l an d app l i cab l e a) T h re ad b) as I n te rn a l th re ad d i m en si on s an d to l e ra n ce s s h al l co n fo rm to AP I 5B or AS M E B1 . 20. 1 , if 1 4. 3. 2. 3) . l en g th s: e x te rn al an d e x te rn al (se e th re ad Th e as s ti p u l at e d an d l e n g th s p e ci fi e d in AP I e xte rn a l of in i n te rn al th e th re ad s f i g u re s h al l bel on g i n g not to be l ess T abl e th an th e D . 2 9 /Tab l e e f f e cti ve E. 29 an d 5B. N PT th re ad s m e e ti n g th e re q u i re m e n ts of AS M E B1 . 20. 1 . t h re ad T abl e l e n g th , L 2 , of D . 3 0 /Tab l e th e E. 30 S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 09 1 N O TE 1 P i pe N O TE 2 Al th o u g h sl i g h t vari ati o n th re ad s , in g e n e ral - pu rp o s e line th re ad p i pe fo rm th re ad s can in ( i n ch ) , m ay b e ac co rd an ce i n cre as e we ar an d u sed wi th fo r l i n e AP I 5B pi pe an d th re ad N PT te n d e n cy fo r g al l i n g s i zes th re ad s afte r s e ve ral 38 are mm (1 /2 b as i cal l y in.) an d s m al l e r. i n te rch an g e ab l e , th e m ake - u p s . 1 4.3.2.2 Thread Clearance A cl e aran ce of m inim um J l e n g th , , as i l l u s trate d in AP I 5B, s h al l be p ro vi d e d on al l i n te rn a l th re ad e d e q u i p m e n t. 1 4.3.2.3 Thread Counterbores En d an d o u tl e t cou n te rbo re . m inim um E. 30. an d e pth I n te rn al T abl e co n n e cto rs , I n tern al P of /2 , th re ad s , D . 2 9 /Tab l e e q u i pp e d th re ad s, as i l l u s trate d f u rn i s h e d E. 29 an d wi t h fu rn i s h e d wi t h T ab l e in a i n te rn al wi th o u t th e th re ad s , a fi g u re be l o n g i n g cou n te rbore , D . 3 0 /T abl e m ay b e co u n terb ore , E. 30 shou l d an d th e to s u pp l i e d sh ou l d Tabl e co n form bottom or th e D . 29 /Tabl e to of wi t h h ave wi t h o u t o u te r E . 29 a th re a d - e n tran ce an g l e s an d of Tab l e th e co u n te rbore d i m e n s i o n s th e cou n terbo re s h ou l d be 4 5° to a D . 3 0 /Tabl e s pe ci fi e d in ch am fered at an g l e of 4 5 ° . N OTE As an al te rn ati ve , co u n te rbo re d i m e n si on s m ay be as speci fi ed in API 5B. 1 4.3.2.4 Thread Alignment T h re ad s of th e s h al l al i g n pro j e cte d wi t h th e ax i s of th e en d co n n e cto r wi th i n a to l e ra n ce of 5. 0 m m /m ( 0. 06 i n . /f t) or 0. 3° ax i s . 1 4.3.2.5 End/Outlet Coupling Diameter Th e o u tl e t th re ad e d co u p l i n g p art at d i am eter for th e th e d i am e te r rate d s p eci fi e d s h al l wo rki n g be of pre s s u re. s u ffi ci e n t Th i s d i am e te r to d i am eter s h al l p ro vi d e n o t be l es s fo r th e th an th e s tru ctu ral tabu l ate d i n te g ri t y j oint th re ad . 1 4.3.3 Materials M ate ri al re q u i re m e n ts fo r th re ad e d co n n e cto rs s h al l co n fo rm to th e re q u i re m e n ts 1 4.3.4 Quality Control/Testing T h re ad e d co n n e cto rs sh al l m e et sh al l be th e app l i cabl e re q u i re m e n ts of 1 0 . 4. 2. 1 4.3.5 Marking T h re ad e d co n n e cto rs m arke d as s p e ci f i e d in 1 2. 5 an d 1 2. 6 . 1 4.3.6 Storing and Shipping T h re ad e d 1 4.4 co n n e cto rs sh al l be s to re d an d s h i p pe d in a cco rd an ce Tees and Crosses 1 4.4.1 General N O TE R e q u i re m e n ts fo r te e s an d c ro s s e s are g i ve n in 1 4 . 4. wi th S e cti o n 1 3. in S e ct i o n 6. of th e or co u pl i n g 1 1 0 AP I S P E C I FI C ATI O N 6 A 1 4.4.2 Design 1 4.4.2.1 Nominal Size and Pressure Rating N o m i n al T abl e si zes an d D . 1 4 /Tab l e p re s s u re E . 1 4, wi t h rati n g s th e fo r tees fo l l o wi n g an d 3 mm [ + 0 . 8 /0 mm] 1 (3 s h al l o ve rs i z e be as s peci fi e d e n tran ce b o re s in of Tab l e 81 mm D . 1 3 /Tab l e [+ 0 . 8 /0 E. 1 3 an d mm] an d 1 08 an d 1 03 mm 1 / (3 cro s s e s e xce p ti o n : in. 1 6 [+ 0 . 0 3 /0 in. ] an d 4 / 4 in. [+ 0 . 0 3 /0 in.]) are al l o wab l e fo r 79 mm 1 / in. 8 (2000 an d an d psi ; 4 / 3 000 Tab l e in. ) 1 6 ps i n o m i n al an d D . 2 3 /Tab l e 5000 si zes ps i ) fo r fo r rate d u se wi th wo rki n g val ve s p re s s u re s wi th o ve rs i z e of 1 3. 8 b o re s M P a; as 20. 7 l i s te d in M Pa T abl e 3 4. 5 M Pa D . 2 2 /T abl e an d E. 22 E. 23. 1 4.4.2.2 End Connectors Al l en d co n n e cto rs s h al l co n f o rm to 1 4. 1 or 1 4. 9 . 1 4.4.2.3 Dimensions B o re an d ce n te r- to - face D . 1 4 /T abl e d i m en si on s s h al l co n f o rm to th o s e s h o wn in T abl e D . 1 3 /Tabl e E. 1 3 E . 1 4. 1 4.4.3 Materials M ate ri al s f o r te e s an d cro s s e s s h al l co n fo rm to S e ct i o n 6. 1 4.4.4 Quality Control/Testing Te e s an d cro s s e s s h al l s u c ce s s fu l l y co m p l e te s h al l be th e t e s ts re q u i re d an d d e s cri b e d in S e cti o n 1 1 . 1 4.4.5 Marking Te e s an d cro s s e s m arke d as s p e ci f i e d in S e ct i o n 1 2 an d T ab l e 40. Table 40—Marking for Tees and Crosses Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct D ate cl ass ( e s ) s pe ci fi cati o n S e ri al En d rati n g s l e ve l ( P S L) n am e n u m be r (i f an d /o r b o d y si ze an d (i f N am e pl ate an d /o r b o d y o r m ark app l i cab l e ) ap p l i cab l e ) o u tl e t co n n e cto r s i z e an d R ate d Ri n g N am e pl ate o f m an u factu re Manufacturer’s B o re or cl as s wo rki n g g ro o ve H ard n e s s an d val u e s n u m be r N e ar e ach ( i f ap pl i cab l e ) (s e e 1 2. 8) co n n e cto r re q u i rem e n t m arki n g is n ot re q u i re d fo r te e s co n n e cto r o r th re ad Ad j ace n t F O O TN O TE P e rfo rm an ce d i am e te r o f e ach p re s s u re typ e te s t o u ts i d e an d cros s e s . to te s t l o cati o n an d T abl e S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 1 1 1 4.4.6 Storing and Shipping Tees an d cro s s e s s h al l be s to re d an d s h i pp e d in acco rd an ce wi th S e cti o n 1 3. 1 4.5 Bullplugs 1 4.5.1 General Bu l l pl u g s s h al l m eet th e ap p l i ca b l e re q u i re m e n ts s p e ci f i e d fo r l o o s e co n n e cto rs . 1 4.5.2 Design 1 4.5.2.1 General Th e m ate ri al s wo rki n g an d p re s s u re d esi g n an d of bu l l p l u g s e x te rn al l o ad an d th re a d e d co n n e cto rs s h al l be co n s i d e re d in d e te rm i n i n g th e cap aci t y. 1 4.5.2.2 Dimensions Bu l l pl u g s s h al l s h al l co n fo rm co n f o rm to to th e d i m en si on s an d t o l e ra n ce s in T ab l e D . 1 5 /Tabl e E. 1 5. Th re ad e d co n n e cto rs 1 4. 3 . 1 Th i s s p e ci f i cati o n N O TE s h al l O th e r s i z e s are a p pl y to o u ts i d e bu l l pl u g s th e s co p e / in. 2 o f th i s line pi pe or N PT si ze an d l arg e r up to 4 in. line pi pe si ze. s p e ci fi cati o n . 1 4.5.2.3 Rated Working Pressure 1 Th e rate d T abl e wo rki n g p re s s u re fo r bu l l p l u g s wi th line pi p e or N PT th re a d s / in. 2 to 4 in. s h al l be as s pe ci fi e d in 1 . N O TE B u l l pl u g s p re s s u re s are of s tro n g e r o u ts i d e th e m ate ri al s , s co p e of th i s l arg e r th re ad d i m ensi on s an d /o r l arg e r d esi g n s th at are rate d fo r h i g h er wo rki n g s p e ci fi cati o n . 1 4.5.2.4 Thread Engagement T h re ad e d m ati n g co n n e ct o rs p arts in s h al l co n f o rm co n f o rm an ce wi th to 1 4. 3 . T abl e Bu l l pl u g s 41 . T h re ad wi th AP I 5B co m p o u n d s line te s te d pi pe in th re a d s s h al l acco rd a n ce be wi th as s e m b l e d AP I 5 A3 u sed. Table 41 —Recommended Bullplug Installation Procedure Size Minimum Recommended Turns Past Hand-tight Condition a in. 1 3 /2 , 2 1 /4 , an d th ro u g h 1 1 4 /2 2 F O O TN O TE S Th re ad a com po u n d s R e com m e n d e d pre s s u re s s om e up cas e s . to s h al l be in s e rvi ce abl e tu rn s pas t h an d - ti g h t 1 03. 5 M P a. H o we ve r, co n d i ti o n is to n o rm al l y re ti g h t e n i n g pro vi d e l e ak- fre e s u ffi ci e n t up to an to pe rfo rm an ce . co n tai n ad d i t i on al rate d on e or wo rki n g two tu rn s pre s s u re m ay be an d te s t re q u i re d in wi th s h al l be 1 1 2 AP I S P E C I FI C ATI O N 6 A 1 4.5.3 Materials Bu l l pl u g in m ate ri al acco rd an ce p re s s u re . s h al l , wi t h as a m inim um , m ate ri al Bu l l pl u g s s h al l m eet d e s i g n at i o n be m ate ri al th e 60K cl as s fo r DD, re q u i re m e n ts 1 3. 8 FF, M Pa or of 6. 2, (20 00 PSL ps i ) to 3 an d 69. 0 6. 3, M Pa PSL 3. (1 0, 000 M ate ri al ps i ) s h al l be rate d wo rki n g Th e th re ad s HH. 1 4.5.4 Quality Control/Testing 1 4.5.4.1 General Bu l l pl u g s N O TE s h al l P S Ls m eet are th e re q u i re m e n ts n o t ap pl i cab l e to of 1 0 . 4. 1 0 . bu l l pl u g s . 1 4.5.4.2 Coating Bu l l pl u g s h al l be th re ad s g au g e d s h al l be co ate d to m i n i m i ze g al l i n g an d d e ve l o p m ax i m u m l e ak re s i s tan ce . af te r co at i n g . 1 4.5.5 Marking Bullplugs shall be marked with “API 6A” or “6A” followed by the nominal size, material class manufacturer’ s n am e o r m ark, N O TE 1 B u l l pl u g s m ay b e N O TE 2 B u l l pl u g s wi th an as m arke d i n te rn al , an d a m inim um . on th e e xp o s e d h e x m ay b e en d m arke d or on on th e th e fl at o f th e s m al l e r, h e x, as app l i cabl e . n o n e xp o s e d h e x. 1 4.5.6 Storing and Shipping Bu l l pl u g s s h al l be s to re d an d sh i p ped in acco rd an ce wi th S e cti o n 1 3. 1 4.6 Valve-removal Plugs 1 4.6.1 General N O TE 1 N O TE 2 wi th th e N O TE Val ve - re m o val Val ve - re m o val s tan d ard 3 p re p a rati o n s pl u g s d i m en s i o n s H i g h - p re s s u re of val ve in an d th i s val ve - re m o val s p e ci fi cati o n are pl u g s n ot are s p e ci fi e d d esi g n e d fo r in u se 1 4. 6 . wi th te s t an d bl i n d fl an g e s m an u factu re d 1 4. 1 . re m o val ( H P VR ) p re p arati o n s m ay b e u sed fo r al l wo rki n g p re s s u re o u tl e ts . 1 4.6.2 Design 1 4.6.2.1 General Th e VR Th e H P VR I n te rn a l d es i g n s h al l d esi g n n ot be s h al l p re s s u re - re l i e f p e rm i tte d n ot u sed be ch e ck fo r val ve - re m o val f o r o u t l e ts u se d fo r o u tl e ts val ve s , pl u g s rate d bu t rat e d i n te rn a l are n ot ab o ve 69. 0 a b o ve t h re a d e d s p e ci f i e d in M Pa (1 0, 000 1 3 8. 0 M Pa (2 0, 00 0 co n n e ct o rs , th i s psi ) . an d s p e ci f i cati o n . psi ) . o th e r i n te rn al d e vi ce s s h al l be S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 1 3 1 4.6.2.2 Dimensions VR p re p arati o n s i ze s VR s h al l pl u g s h al l be be d i m en si on s 1 -in-1 6 d i m en si on s 1 -in-1 6 on H P VR p re p arat i o n H P VR pl u g H P VR pl u g be Acm e in acco rd an ce be in acco rd an ce d i a m e te r ( ref e re n ce s h al l f o rm wi th i n be d i am e te r ( re f e re n ce d i m en si on s th re ad in s h al l th e s h al l th e d i m en si on s co n ce n tri c S tu b on s h al l be in be mm acco rd a n ce in. ) AS M E Tab l e ΄ 24 be wi th in to tal T abl e D . 1 7 /T abl e E . 1 7. I n cl u d e d th re a d tap e r fo r al l 47΄ 24˝ with the centerline). ˝ acco rd an ce s h al l (0. 005 wi th 47 acco rd an ce d i m en si on s 0. 1 3 in wi th 1 ° wi t h 1 ° D . 1 6 /T abl e wi th th e wi th Ta b l e T abl e I n cl u d e d D . 2 1 /T abl e D . 2 0 /Tab l e a cco rd an ce i n d i cato r E. 1 6. th re ad tap e r fo r al l si zes ce n te rl i n e ) . wi th re ad i n g . E . 21 . E. 20. T abl e H P VR D . 2 0 /Tab l e E. 20. pl u g f o rm th re a d Al l d i am e te rs d im en si on s s h al l s h al l be B 1 . 8. 1 4.6.3 Materials Val ve - re m o va l - p l u g M ate ri al s h al l re m o val pl u g s Th e be in fo r m ate ri al acco rd an ce s h al l m ate ri al s co n n e cto rs bo d y in be VR Tabl e m ate ri al an d s h al l , wi th cl as s H P VR as a m ate ri al DD, m inim um , m eet d e s i g n at i o n FF, 60 K PSL fo r 3 VR m ate ri al pl u g s re q u i re m e n ts an d 75K fo r of H P VR 6. 2 an d pl u g s . 6. 3. Va l ve - or H H . p re p arati o n s s h al l m eet th e m ate ri al d e s i g n ati o n s fo r f l an g e d i n te g ra l en d 7. 1 4.6.4 Quality Control/Thread Gauging 1 4.6.4.1 Thread Gauging VR pl u g s an d pl u g N O TE 1 VR pl u g N O TE 2 VR pl u g s H P VR pl u g s acco rd an ce p re p ara ti o n s p re p arati o n s m ay b e an d pl u g s h al l m ay be i n s pe cte d be d i m e n s i o n al l y i n s p e cte d in p re parat i o n s in acco rd an ce s h al l be i n s p e cte d . acco rd an ce wi th Tab l e wi th Tab l e D . 1 8 /Tab l e d i m e n s i o n al l y D . 1 9 /Tab l e E. 1 9. E. 1 8. i n s p e cte d . I n s p e cti o n m e th o d s s h al l be in with the manufacturer’s documented procedures. 1 4.6.4.2 Coating VR pl u g s h al l be t h re ad s g au g e d s h al l be co ate d to m i n i m i ze g al l i n g an d d e ve l o p m ax i m u m l e ak re s i s tan ce . Th e th re ad s af te r c o at i n g . 1 4.6.4.3 Quality Control Val ve - re m o va l pl u g s N O TE 1 P S Ls N O TE 2 Th i s are s h al l m eet n o t ap pl i cab l e s pe ci fi cati o n d oes th e to n ot re q u i re m e n ts val ve - re m o val re q u i re of 1 0. 4. 1 0 . pl u g s . p re s s u re te s ti n g fo r val ve - re m o val p re parati o n s an d val ve - re m o val pl u g s. 1 4.6.5 Marking removal plugs shall be marked with “API 6A” or “6A” followed by the nominal size and “VR” for psi) working pressure or “HPVR” for manufacturer’ Val ve - M Pa an d (1 0, 000 1 38. 0 s n am e o r m ark, as a m i n im um . MPa (20, 0 00 ps i ) wo rki n g p re s s u re , m ate ri al 69 . 0 cl as s , 1 1 4 AP I S P E C I FI C ATI O N 6 A 1 4.6.6 Storing and Shipping Val ve - re m o va l 1 4.7 pl u g s s h al l be s to re d an d s h i p pe d in acco rd an ce wi th S e cti o n 1 3. Top Connectors 1 4.7.1 General N O TE Li f t 1 To p th re ad s p u rp o s e s N O TE 2 c o n n e cto rs in to p th at p ro vi d e co n n e c to rs acc e s s are n ot to th e tre e d esi g n ed b o re fo r are co ve re d p re s s u re in 1 4. 7 . co n t ai n m e n t an d s h al l be u sed fo r l i f ti n g o n l y. Th i s s pe ci fi cati o n is n ot app l i cab l e to th e s e l i ft th re ad s . 1 4.7.2 Design 1 4.7.2.1 General To p co n n e cto rs s h al l be d esi g n ed to s a ti s f y th e s e rvi ce To p co n n e cto rs s h al l be d esi g n ed to s a ti s f y th e re q u i re m e n ts To p co n n e cto rs s h al l co n fo rm A m e an s s h al l be p ro vi d e d to th e s u ch re q u i re m e n ts th at an y of p re s s u re co n d i ti o n s 5. 3, of 5. 4, 5. 1 . 3 an d u n d e rn e ath s p e ci fi e d an d in 4. 3. 5. 1 . 4. 5. 5. th e to p co n n e c to r can be ve n te d p ri o r to to p co n n e cto r re l e as e . 1 4.7.2.2 Dimensions To p of co n n e cto rs 1 4. 1 , To p 1 4. 2 , co n n e cto rs N O TE Fo r a t h at an d u se end c o n n e cto rs as s p e ci f i e d in th i s s p e c i f i cati o n s h al l c o n f o rm to th e re q u i re m e n ts 1 4. 3. th a t u se OECs re co m m e n d e d s h al l s tan d ard co n f o rm d esi g n of to to p th e re q u i re m e n ts c o n n e cto r p arts an d of 1 4. 9 . as s e m bl i e s , see An n e x K. 1 4.7.3 Materials P re s s u re - co n ta i n i n g th e re q u i re m e n ts S tru ctu ra l bol ti an d of p arts of S e cti o n s e al i n g th e to p co n n e cto r th at com e i n to co n tact wi th i n te rn al fl u i d s s h al l co n fo rm to al l 6. m e m b e rs of ng, shall meet the manufacturer’ th e s to p wri tte n co n n e ct o r, s u ch s p e ci f i cati o n in as ca p s , co l l ars , acco rd an ce wi t h h am m e r n u ts , cl am p s , an d 6. 2. 1 4.7.4 Quality Control/Testing/Welding 1 4.7.4.1 Welding An y we l d i n g re q u i re m e n ts An y wel d i n g p e rf o rm e d of 7. 3 an d perform ed on th e p re s s u re - co n tai n i n g p arts of th e to p co n n e cto r s h al l co n fo rm to th e 7. 4. on th e s tru ctu ral m em bers of th e top co n n ecto r s h al l con fo rm to th e re q u i rem en ts of 7. 2. S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 1 5 1 4.7.4.2 Quality Control Q u al i t y pl u g s ) c o n tro l s h al l Q u al i t y c o n tro l an d o th e r AS TM — — — re q u i re m e n ts co n f o rm to fo r th e te n s i l e te s ti n g ; i m p act te s ti n g ; h ard n e s s fo r p re s s u re - co n tai n i n g re q u i re m e n ts re q u i re m e n t s l o a d - b e ari n g E1 8 th e of fo r s tru ctu ral p art s ) s h al l p arts of th e to p co n n e cto r (e. g . bo d i e s an d b l a n ki n g bo n n e t n u ts , 1 0. 4. 2. m em b e rs co n f o rm to th e o f th e to p ap p l i cab l e co n n e cto r m e m b e rs re q u i re m e n ts of (e. g . AS T M A3 7 0 , AS T M c l am p s , E1 0 , an d f o l l o wi n g : te s ti n g . Acceptance criteria shall be in conformance with the manufacturer’s material specification. Q u al i t y c o n tro l re q u i re m e n ts fo r ch e m i cal co m p o s i ti o n an al ys i s an d d i m e n s i o n al i n s p e ct i o n s h al l be in conformance with the manufacturer’s material specification and other documented design requirements. Q u al i t y c o n tro l f o r cl o s u re bo l ti n g s h al l Q u al i t y c o n tro l f o r n o n i n te g ral m e tal Q u al i t y c o n tro l f o r n o n m e tal l i c s e al s co n f o rm s e al s s h al l to s h al l 8. 3. co n f o rm co n f o rm to to 1 0 . 4. 5. 1 0 . 4. 6 . 1 4.7.4.3 Testing To p co n n e cto r as s e m b l i e s s h al l be te s te d in acco rd an ce wi th S e ct i o n 1 1 (see T abl e 33) . 1 4.7.5 Marking Top co n n e cto rs s h al l be m arke d as s p e ci f i e d in S e cti o n 1 2 an d T abl e 42. 1 4.7.6 Storage and Shipping To p co n n e cto rs 1 4.8 s h al l be s to re d an d s h i p pe d in acco rd an ce wi t h th e re q u i re m e n ts of S e cti o n 1 3. Crossover Connectors 1 4.8.1 General C ro s s o ve r an d co n n e ct o r t yp e s cro s s o ve r tu b i n g - h e a d s h al l i n cl u d e ad ap te rs . cro s s o ve r s po o l s , m u l ti s tag e cro s s o ve r s poo l s , cro s s o ve r ad ap te rs , 1 1 6 AP I S P E C I FI C ATI O N 6 A — Table 42 Marking for Top Connectors Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct D ate cl as s ( e s ) or rati n g s c l as s s pe ci fi cati o n l e ve l ( P SL) N am e pl ate an d /o r b o d y N am e pl ate an d /o r b o d y o f m an u factu re Manufacturer’s S e ri al n am e o r m ark n u m b e r ( i f app l i cab l e ) Mi n i m u m ve rti cal b o re N o m i n al bo re End o u tl e t co n n e cto r s i z e an d R ate d Ri n g si ze wo rki n g g ro o ve Th re ad si ze H ard n e s s ( i f ap pl i cab l e ) p re s su re typ e an d val u e s o u ts i d e d i am e te r o f co n n e c to r n u m b e r ( i f app l i cabl e ) ( th re ad e d te s t an d p ro d u cts o n l y) ( i f ap pl i cab l e ) N am e pl ate (see 1 2. 8) an d /o r b o d y o r n e ar th re ad Ad j ace n t to te s t l o cati o n FO O TN O TE P e rfo rm an ce re q u i rem e n t m arki n g C ro s s o ve r co n n e cto rs Th e a) f o l l o wi n g C ro s s o ve r be rati n g at of F i g u re 8 or th e as A n e ar th e l o we r of cas i n g m e an s at e ach an d d) tu bi n g of of 1 4. 1 4 f o r tu b i n g - h e ad a d ap t e rs . s tag e , th e A in or l o we r th e A s u spe n d a tu b i n g an d s e al s po o l . co n n e cto r, s e cti o n m u l ti p l e tu b i n g . Th e p e rm i tti n g b e l o w. F i g u re to s h al l s poo l aro u n d Th e s po o l p e rm i tti n g ab o ve th e a a s tri n g s h al l p re s s u re re s tri cte d - are a of cas i n g co n tai n ra ti n g s e al i n g a or tu b i n g an d re s tri cte d - are a g re at e r m ean s t h an (see th e s h al l s e al i n g p re s s u re F i g u re 7 an d cro s s o ve r s p o o l s ) . s po o l : s poo l s , of C ro s s o ve r of an d /o r a d a p te r: tu bi n g e x am p l e f ace i m m e d i ate l y C ro s s o ve r fo r to p co n n e cto rs . re q u i re m e n ts s poo l cas i n g co n n e ct o r l o we r co n n e ct o r ( s e e c) a cro s s o ve r s tri n g s co n n e cto r th e cro s s o ve r ei th er fo r e x am p l e s M u l t i s tag e m eet n o t re q u i re d ap p l y. s po o l : i d e n ti fi e d m e an s b) s h al l s h al l is 9 Th e an i n cre as e u p per f o r an cro s s o ve r al l o w an s tag e cro s s o ve r m u l ti s tag e ad a p te r on e co n n e cto r e x am p l e i n cre as e of of s h al l in s po o l cro s s o ve r or m o re s h al l be be u se d l e as t co n ta i n rati n g s one an d a s e al g re a te r p re s s u re aro u n d m u l ti p l e re s tri cte d - are a th an rati n g th e g re ate r s e al i n g s ta g e th a n or th e cro s s o ve r s p o o l ) . b e twe e n rati n g su s pen d s h al l p re s s u re at a m u l ti s tag e p re s s u re s h al l s poo l two b e t we e n cas i n g th e s po o l s , spool s or (see b e t we e n F i g u re 1 0 cas i n g fo r an a cro s s o ve r ad ap te r) . tu b i n g - h e ad h ead to al l o w an a d ap te r: i n cre as e A in cro s s o ve r pre s s u re tu b i n g - h e ad ra ti n g ad ap t e r b e twe e n th e s h al l t wo be (see u sed 1 4. 1 4) . b e t we e n a tre e an d th e S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 1 7 Key 1 u p p e r co n n e cto r o f 4 l o we r c o n n e cto r 7 l o we r- p re s s u re 2 re s tri cte d - are a p acko ff th e s po o l 5 spool 8 i n n e r cas i n g 3 ri n g 6 u p p e r- p re s s u re 9 te s t p o rt g as ke t rati n g rati n g Figure 7 —Crossover Spool with Restricted-area Packoff Supported by the Lower Head Key 1 u p p e r co n n e cto r o f 4 l o we r co n n e c to r 7 l o we r- p re s s u re 2 re s tri cte d - are a p acko ff 5 s po ol 8 i n n e r cas i n g 3 ri n g 6 u p p e r- p re ss u re 9 te s t p o rt g as ke t th e s po o l rati n g rati n g Figure 8 —Crossover Spool with Restricted-area Packoff Supported by the Upper Spool 1 1 8 AP I S P E C I FI C ATI O N 6 A Key 1 u p p e r co n n e cto r o f 7 s tag e 2 o u tl e t 8 h i g h e r- p re s s u re 3 re s tri cte d - are a p acko ff 9 s tag e 4 l o we r co n n e cto r 1 0 i n te rm e d i ate 5 i n n e r s tri n g 1 1 1 s tag e 6 i n n e r s tri n g 2 1 2 l o we r- p re s s u re 1 3 te s t p o rt th e s po o l 3 rati n g 2 p re s s u re rati n g 1 rati n g Figure 9 —Multistage Crossover Spool Key 1 u p p e r co n n e cto r o f 7 s e co n d 2 re s tri cte d - are a p acko ff th e 8 cro ss o ve r 3 ri n g 9 l o we r- p re s s u re 4 s e co n d 1 0 l o we r c o n n e cto r 5 spool 1 1 i n n e r cas i n g 6 u p p e r- p re s s u re 1 2 te s t p o rt g as ke t co n n e cto r rati n g s po o l p re ss u re Figure 1 0—Crossover Adapter rati n g rati n g S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 1 9 1 4.8.2 Design 1 4.8.2.1 Performance Requirements C ro s s o ve r F i g u re 9, co n n e cto rs o r F i g u re C ro s s o ve r o u tl i n e d in co n n e cto rs Tab l e s h al l be d es i g n ed s h al l m eet to be u sed in an as s e m b l y as i l l u s trate d in F i g u re 7, F i g u re 8, 1 0. th e g e n e ral re q u i re m e n ts of 4. 2 an d s h al l be capabl e of p e rf o rm i n g as 43 . — Table 43 Performance Requirements for Crossover Connectors Performance Requirement Level Pressure Integrity PR1 1 PR2 a cycl e 3 cycl e s F O O TN O TE a S h al l s e al rate d wo rki n g p re s s u re i n te rn al l y. 1 4.8.2.2 End Connectors En d co n n e cto rs s h al l Th e u pp e r co n n e cto r co n f o rm of a to th e cro s s o ve r s p o o l 1 4.8.2.3 Rated Working Pressure Th e s e cti o n s u s tai n be th e of d es i g n ed th e u p pe r Th e th e rat e d to bod y s u s tai n f ro m n ot th e e xce e d p acko ff th e an d co n tai n m e n t re q u i re m e n t s of of be 1 4. 1 , at re s tri cte d - are a of wo rki n g on s h al l of 1 4. 3 , l e as t o n e or 1 4. 9. pre s s u re rati n g a b o ve th e l o we r co n n e cto r. —Body th e p re s s u re th e acti n g re s tri cte d - are a tran s f e rre d ab o ve wo rki n g p re s s u re re q u i re m e n ts th e u ppe r p re s s u re of th at re s tri cte d - are a i ts re te n ti o n th e fu l l 5. 1 . 3 at p ackoff co n n e cto r. of a cro s s o ve r S e cti o n s s e cti o n pl u s co n n e cto r bel o w an y th e s h al l be re s tri cte d - are a p re s s u re - i n d u ce d l o ad s d esi g n ed to p acko ff s h al l re s u l t i n g f ro m p acko ff . m e an s wo rki n g s h al l p re s s u re an y p art of th e be by d es i g n ed th e bod y o r u pper l o we r so t h at th e co n n e cto r p re s s u re - i n d u ce d an d /o r an y u ppe r l o ad s s t ag e do co n n e cto r. 1 4.8.2.4 Restricted-area Packoffs E ach s h al l cro s s o ve r h a ve d esi g n ed Fo r to cas i n g b y AP I N OTE In at Th e g e n e ral , on e m u l ti s tag e tu b i n g th e si zes th e of to l e ran ce s h al l casi n g h as spo o l , p acko ff. cro s s o ve r by be an d AP I per tu bi n g i n cre as e d 5 C T, an th e o u tsi d e to l e ran ce s d i am e te rs th i s can an d p acko ffs to cro s s o ve r s e al on tu b i n g - h e ad cas i n g vary in AP I u sed 5CT s h al l ( f o r e x am p l e , su bs tan ti al l y affe ct e q u i p m e n t between a p pl y. AP I an d re s tri cte d - are a p acko ff s tu b i n g ad a p te r sh al l be th e For s h al l be vari o u s i n te rch an g e ab i l i ty. d esi g n e d to c o n f o rm to si zes n ot co ve re d 5 L) . 1 4.8.2.5 Crossover Connectors and Restricted-area Packoffs C ro s s o ve r co n n e cto rs or t o l e ran ce s . i n d u s tr y s tan d ard o ve r ti m e ; a d ap t e r , R e s tri cte d - are a o u ts i d e - d i am e te r p i p e d e fi n ed to l e ran c e s tol eran ces th e cro s s o ve r re s t ri cte d - are a acco m m o d ate or 5C T, spo o l , l e as t 5. 1 . 3. e d i ti o n s of API 5CT. 1 20 AP I S P E C I FI C ATI O N 6 A 1 4.8.2.6 Test, Vent, Gauge, and Injection Connectors T e s t, ve n t, g au g e , co n n e cto rs , s h al l an d h a ve i n j e cti o n a p re s s u re co n n e ct o rs , rati n g e q u al to l o cat e d ab o ve th e o r g re ate r t h an th e re s tri cte d - are a h i g h est ra te d p acko ff wo rki n g in cro s s o ve r p re s s u re . 1 4.8.3 Materials P re s s u re - co n ta i n i n g S e cti o n p arts t h at co m e i n to co n tact wi t h i n te rn a l fl u i d s s h al l co n f o rm to th e re q u i re m e n ts of 6. S tru ctu ra l an d se al i n g m em b ers shall meet the manufacturer’ s wri tte n s p e c i f i cati o n in acco rd an ce wi t h 6. 2. 1 4.8.4 Quality Control/Testing C ro s s o ve r co n n e cto rs s h al l s u cce s s f u l l y c o m p l e te s h al l be th e te s ti n g re q u i re d an d d e s cri b e d in S e cti o n 1 1 . 1 4.8.5 Marking C ro s s o ve r co n n e cto rs m arke d as s p e ci f i e d in S e cti o n 1 2 an d T abl e 4 4. Table 44—Marking for Crossover Connectors Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct cl ass ( e s ) s pe ci fi cati o n P e rfo rm an ce D ate or rati n g s cl as s l e ve l re q u i re m e n t ( P S L) an d /o r b o d y N am e pl ate an d /o r b o d y o f m an u factu re Manufacturer’s S e ri al n am e n u m be r (i f o r m ark app l i cab l e ) N o m i n al bo re En d o u tl e t co n n e cto r s i z e an d si ze ( i f ap pl i cab l e ) an d R ate d wo rki n g Th re ad Ri n g N am e pl ate ( P R) si ze g ro o ve H ard n e s s d i am e te r o f co n n e cto r p re s s u re ( th re ad e d typ e te s t o u ts i d e an d p ro d u cts o n l y) N am e pl ate , n u m be r val u e s N e ar e ach ( i f ap pl i cab l e ) (s e e 1 2. 8) b o d y, o r n e ar th re ad co n n e cto r o r th re ad Ad j ace n t to te s t l o cati o n 1 4.8.6 Storing and Shipping Al l cro s s o ve r co n n e cto rs 1 4.9 s h al l be s t o re d an d sh i p ped in acco rd an ce wi th S e ct i o n 1 3. Other End Connectors 1 4.9.1 General N O TE OE C s d i m en si o n s are th at m ay be n o t s p e ci fi e d in u s ed th i s fo r j oi n i n g s p e ci fi cati o n p re s s u re - co n tai n i n g are co ve re d in 1 4. 9 . 1 4.9.2 Design 1 4.9.2.1 General OECs s h al l be cap ab l e of p e rf o rm i n g as o u tl i n e d in Ta b l e 45. or p re ss u re - co n tro l l i n g eq u i pm e n t an d wh o s e S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 21 Table 45 —Performance Requirements for Other End Connectors Performance Requirement Level Pressure Integrity PR1 1 PR2 3 Bending Moments Make-and-break a cycl e b c c ycl e s b c FO O TN O TE S a S h al l s e al rate d wo rki n g pre s s u re Shall withstand manufacturer’ Shall withstand manufacturer’ b c i n te rn al l y. s rate d s m ake - an d - b re ak cycl es , ben d i n g m om e n t s, if ap pl i cabl e . i f ap pl i cabl e . 1 4.9.2.2 Nominal Size and Pressure Rating OECs th e s h al l si zes be d esi g n ed s h o wn in wi th th e s am e n o m i n al si zes an d p re s s u re rat i n g s s h o wn in 1 4. 1 o r, if app ro p ri ate , 1 4. 3 . 1 4.9.2.3 Dimensions No d i m e n s i o n al re q u i re m e n ts fo r O E C s s h al l ap p l y e xce pt as in 1 4. 9 . 2. 2 . 1 4.9.3 Materials OEC m ate ri al s sh al l m eet th e re q u i re m e n ts of S e cti o n 6. 1 4.9.4 Quality Control/Testing E q u i pm e n t th at s u b s e cti o n of N O TE u ses OECs S e cti o n H yd ro s tati c s h al l s u cce s s f u l l y co m p l e te th e te s ts re q u i re d in S e ct i o n 1 1 an d th e ap p ro p ri ate 1 4. te s ti n g is not re q u i re d fo r l o os e OE C s . 1 4.9.5 Marking OECs s h al l be m arke d wi th th e si ze an d /o r p re s s u re rati n g fo l l o we d by “OEC ” . 1 4.9.6 Storing and Shipping OECs 1 4.1 0 s h al l be s to re d an d sh i p ped in acco rd an ce wi t h S e cti o n 1 3. Spools (Adapter and Spacer) 1 4.1 0.1 General N O TE Ad ap te r m e m b e rs an d s poo l s th at c an S p ace r s p o o l s s h al l Ad a p te r s p o o l s s h al l an d h ave h ave s p ace r no en d h a ve spoo l s p ro vi s i o n co n n e cto rs en d are we l l h e ad fo r s e al i n g of co n n e cto rs of th e of s e cti o n s th at h ave no p ro vi s i o n fo r su s p e n s i o n of tu b u l ar tu b u l ar m e m b e rs . s am e d i f f e re n t s i ze , rate d s i ze s , wo rki n g p re s s u re p re s s u re , rati n g s , an d d esi g n . a n d /o r d e s i g n s . 1 4.1 0.2 Design 1 4.1 0.2.1 Rated Working Pressure Th e rate d wo rki n g co n n e cto rs on th e p re s s u re ad apt e r. of th e ad ap te r or s p ace r spool s h al l be th e l o we s t rati n g of th e en d an d o u tl e t 1 22 AP I S P E C I FI C ATI O N 6 A 1 4.1 0.2.2 End and Outlet Connectors N O TE 1 4. 3 , En d an d o r h ave o u tl e t OE C s in co n n e cto rs acco rd an ce m ay wi th be 1 4. 9 fl an g e d o r cl am p or s tu d d e d h u bs in in acco rd an ce acco rd an ce wi th wi th AP I 1 4. 1 , th re ad e d in acco rd an ce wi th 1 6 A. 1 4.1 0.3 Materials M ate ri al s s h al l co n f o rm to S e cti o n 6. 1 4.1 0.4 Quality Control/Testing Al l ad apt e r an d s p ace r s p o o l s s h al l p as s th e te s ts of S e cti o n 1 1 . 1 4.1 0.5 Marking Spo o l s s h al l be m arke d as s p e ci f i e d in S e cti o n 1 2 an d Tab l e 46 . Table 46—Marking for Spools Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct D ate cl ass ( e s ) or rati n g s c l as s s pe ci fi cati o n l e ve l ( P S L) Manufacturer’ S e ri al s n am e n u m be r (i f an d /o r b o d y N am e pl ate an d /o r b o d y o r m ark app l i cab l e ) N o m i n al bo re En d o u tl e t co n n e cto r s i z e an d si ze ( i f ap pl i cab l e ) an d R ate d wo rki n g Th re ad Ri n g N am e pl ate o f m an u factu re si ze H ard n e s s typ e te s t d i am e te r o f co n n e cto r p re s su re ( th re ad e d g ro o ve o u ts i d e an d val u e s p ro d u cts o n l y) N am e pl ate , n u m be r N e ar e ach ( i f ap pl i cab l e ) (s e e 1 2. 8) b o d y, o r n e ar th re ad co n n e cto r o r th re ad Ad j ace n t to te s t l o cati o n F O O TN O TE P e rfo rm an ce re q u i rem e n t m arki n g is n ot re q u i re d fo r s p o o l s . be s to re d an d 1 4.1 0.6 Storing and Shipping Al l ad apt e r an d s p ace r s p o o l s s h al l sh i p ped in acco rd an ce wi th S e cti o n 1 3. 1 4.1 1 Valves 1 4.1 1 .1 General 1 4.1 1 .1 .1 Single Valves Val ve s , g re ate r m eet al l i n cl u d i n g th an th e 1 3. 8 actu ate d M Pa re q u i re m e n ts N O TE 1 Val ve s N O TE 2 S afe ty val ve s s h u to f f (2000 m ay b e of u s ed are ps i ) , an d ch e ck s h al l S e cti o n fo r we l l ad d re ss e d 4 an d co n tro l , in val ve s , s at i s f y t h e S e cti o n fl o wl i n e 1 4. 1 7. an d val ve s re q u i re m e n ts wi th rate d s ti p u l ate d in wo rki n g 1 4. 1 1 . 2 p re s s u re s to 1 4. 1 1 . 6. 5. co n tro l , re p re s s u ri n g , an d cycl i n g s e rvi ce s . e q u al to Val ve s an d s h al l S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 23 1 4.1 1 .1 .2 Multiple Valves M u l ti pl e th e val ve s s h al l re q u i re m e n ts M u l ti pl e b o d y. val ve s M u l ti pl e N O TE 1 M u l ti pl e N O TE s h al l M u l ti p l e wi n g val ve s 2 An be val ve s co n n e ct o rs i n cl u d e i n teg ral s ati s f y S e cti o n va l ve s M u l t i p l e - s tri n g m u l ti p l e of be s h al l e xam p l e of g at e , d u al , s ti p u l ate d in 1 4. 1 1 . 2 to 1 4. 1 1 . 6. M u l ti pl e val ve s s h al l m eet al l 5. bal l , or pl u g val ve s arr an g e m en t tri p l e , q u ad ru p l e , of th at h ave va l ve s an d t wo or co ve re d q u i n tu p l e m o re val ve s in a si n g l e u n i ti z e d by 1 4. 1 1 . 2 . p aral l e l b o re s te rm i n ati n g in si n g l e or en d . m ay m eet S e cti o n a co m p o s i te h ave at e ach val ves i n s h al l re q u i re m e n ts an d f u l l - b o re , s h al l val ve s th e 4 i n co rp o rate o u tl e t th e ou tl et bores. al l th e a m u l ti p l e d esi g n val ve b o re s an d o u tl e t co n n e c to rs in ad d i ti o n Ou tl e t bores are typi cal l y at 90 ° or 45 ° wi th re q u i re m e n ts co n fi g u rati o n is of val ve s s h o wn in in 1 4. 1 1 . 2, F i g u re to th e en d co n n e cto rs an d m ay respe ct to th e m ai n con d u i t b ores. u n l ess o th e rwi s e i n d i cate d . 1 1 . Figure 1 1 —Single-string and Dual-string Multiple Valve Assemblies 1 4.1 1 .1 .3 Actuated Valves Actu at e d N O TE pl u g 1 typ e N O TE 2 va l ve s s h al l Actu ate d val ve s , be val ve s o r bal l p r o vi d e d can type be wi th fl an g e d , an actu ato r t o th re ad e d , or o th e r val ve s . Actu ato r s p e ci fi cati o n s are co n tai n e d in a u to m ati cal l y o pe n 1 4. 1 6 . e n d - co n n e cte d , o r cl o s e fu l l - b o re or th e val ve . re d u ce d - o pe n i n g , g ate val ve s , 1 24 AP I S P E C I FI C ATI O N 6 A 1 4.1 1 .1 .4 Valves Prepared for Actuators Val ve s , i n cl u d i n g as s e m b l e d s e al s , s h al l actu ato r, wi th be s h al l m u l ti p l e , th e p re p are d actu ato r. p art of e i th e r m eet al l th e Th e th e fo r actu ato rs va l ve va l ve bo n n e t or re q u i re m e n ts s h al l actu ato r. of i n cl u d e as s e m b l y, actu at e d Th e al l p arts i n cl u d i n g val ve re q u i re d as s o ci ate d p re p are d fo r to p ro p e rl y p arts , actu ato r, if s u ch f u n cti o n as wh e n s te m as s e m b l e d wi th val ve s . 1 4.1 1 .1 .5 Check Valves C h e ck val ve s sh al l be N O TE 1 Th e N O TE 2 C h e ck val ve s — — — val ve s re g u l ar s wi n g fu l l - o p e n i n g re g u l ar l i ft of th e m ay be fu rn i s h e d F i g u re ch e ck ( s e e ch e ck ( s e e an d fu l l - o pe n i n g m ay b e ch e ck (s e e s wi n g s wi n g Fi g u re l i ft ch e ck t yp e s . o r re d u ce d - o pe n i n g in th e fo l l o wi n g an d are u sed to pe rm i t typ e s : 1 2); F i g u re 1 3) ; 1 4) . Key 1 co ve r cl o s u re 4 disc 2 co ve r 5 se at 3 bod y 6 su p p o rt a b F ace - to - face D i re cti o n of b o l ti n g ri n g ri bs or l eg s d i m en si o n . fl o w. Figure 1 2 —Regular Swing Check Valve fl u i d fl o w i n on l y on e d i re cti o n . an d th e S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T Key 1 co ve r c l o s u re 4 disc 2 co ve r 5 se at 3 bod y 6 su p p o rt a b F ace - to - face D i re cti o n of b o l ti n g ri n g ri bs or l eg s d i m en si o n . fl o w. Figure 1 3 —Full-opening Swing Check Valve Key 1 co ve r c l o s u re 2 co ve r 3 bod y a b F ace - to - face D i re cti o n of b o l ti n g 4 p i s to n 5 se at ri n g d i m en si o n . fl o w. Figure 1 4—Regular Lift Check Valve 1 25 1 26 AP I S P E C I FI C ATI O N 6 A 1 4.1 1 .2 Design 1 4.1 1 .2.1 Performance Requirements Val ve s Th i s s h al l m eet i n cl u d e s th e g e n e ral p e rf o rm an ce m an u al l y actu ate d val ve s an d re q u i re m e n ts val ve s of d esi g n ed 4. 2 wh e n o p e rati n g as i n d i cate d in Tab l e 47. fo r actu at o rs . Table 47—Operating Cycle Requirements for Valves Performance Requirement Level Operating Cycles PR1 3 PR2 cycl e s 200 cycl e s 1 4.1 1 .2.2 Dimensions 1 4.1 1 .2.2.1 Single Valves Th e a) f o l l o wi n g N o m i n al s h al l si ze: D . 2 3 /Tab l e b) 2) Th e h o ri z o n t al F l an g e d of 4) wi t h val ve s F u l l - b o re g ate s T abl e or th e F l an g e d an d s tu d d e d wi th g ate th e n o m i n al va l ve si ze in T abl e D . 2 2 /Tab l e E . 22 an d T abl e OECs i n te rn al va l ve face - to - f ace T abl e n o t l i s te d wi th g at e or in va l ve : E. 23, th e OEC : s tu d d e d be d efi n e d as m ach i n e d d i m en si on s D . 2 3 /T abl e co n n e cto r or s h al l be t we e n as s h al l th e l on g est o ve ra l l d i s tan ce m e as u re d on s u rf ace s . co rre s p o n d to th e d i m en si on s s h o wn in T abl e ap p l i cab l e . tab l e s sh al l T h e re are be no p e r m an u f actu re r re q u i re m e n ts . re q u i re m e n ts fo r th e f ace - to - face d i m en si on s co n n e cto rs . T h e re are no re q u i re m e n ts fo r f ace - to - f ace d i m en si on s of re d u ce d - val ve s . val ve s : pl u g s, of d i m en si on s Al l an d D . 2 2 /T abl e re l ate d by d i m en si on R e d u ce d - o p e n i n g o pe n i n g c) i d e n ti f i e d f ace - to - f ace E . 22 F ace - to - f ace Val ve s be ce n te rl i n e val ve s : D . 2 2 /T abl e 3) s h al l di m en si on s. G e n e ral : th e Va l ve s E . 23. F ace - to - f ace 1 ) ap p l y. f u l l - b o re en d E . 22 p arts va l ve s co n n e cto rs . an d sh al l T abl e h ave s h al l h ave Bod y b o re D . 2 3 /T abl e th e s am e ro u n d p as s ag e wa ys d i am e te r E. 23. d i m en si on s Th e s h al l b o re ( b o re s ) co n fo rm to d i am e te r of t h ro u g h th e b o re s e at s , th e bo d i e s, d i m en si on s g ate s , pl u g s , s e ats , g i ve n or in o th e r o r l arg e r. 1 4.1 1 .2.2.2 Multiple Valves Th e a) f o l l o wi n g s h al l ap p l y. Val ve si ze: T ab l e g i ve n b o re ce n te r- to - ce n t e r, f u rn i s h e d on th e ce n te r- to - ce n te r. D . 2 5 /T abl e s p e ci f i e d E. 25 or an d f l an g e T ab l e ce n te r ce n te r- to - ce n t e r. A l arg e r f l an g e m ay b e D . 2 6 /T abl e to Th e u sed . b o re f l an g e E . 26 ce n t e r. s h o wn s p e ci f y S m al l e r is th e th e m axi m u m val ve n o m i n al - s i ze d m in im um re q u i re d si ze val ve s fo r a fo r m ay a be s p e ci f i e d S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T b) E n d - to- en d N O TE c) B o re d i m en si on s: Th e re are l o cat i o n s : B as e d on th e acco rd i n g 1 27 to no e n d - to - e n d Di m en si on s ce n te rl i n e T ab l e of d i m en s i on s h al l th e D . 2 5 /Tab l e be re q u i re m e n ts m e as u re d en d from co n n e cto rs , E. 25 an d T abl e fo r m u l ti p l e val ve s . e n d - co n n e cto r ce n te r. th e s e ve ra l D . 2 6 /T abl e b o re s of th e m u l ti p l e va l ve s h al l be l o c ate d E. 2 6. 1 4.1 1 .2.2.3 Actuated Valves Val ve s s h al l N O TE as A part m eet th e p ro vi s i o n o f e i th e r th e fo r re q u i re m e n ts re l i e f val ve of of p re s s u re 1 4. 1 1 . 2 . 2 . 1 . bu i l d -u p m ay Ac tu ato rs be i n cl u d e d sh al l in th e m eet val ve th e re q u i re m e n ts bon n et as s e m b l y of 1 4. 1 6. 2. ( an d as s o ci ate d p arts ) o r actu ato r. 1 4.1 1 .2.2.4 Valves Prepared for Actuators Val ve s p re p are d f o r actu ato rs s h al l m eet th e ap p l i cab l e re q u i re m e n ts f o r actu ate d val ve s . 1 4.1 1 .2.2.5 Check Valves Th e a) f o l l o wi n g N o m i n al s h al l si ze: ap p l y. C h e ck va l ve s s h al l be i d e n ti f i e d b y th e n o m i n al val ve si ze in co l u m n 1 of T abl e D . 2 4 /T abl e E . 24. b) F ace - to - f ace th e c) B o re s , — of th e s h o wn in fo l l o wi n g Fu l l - o pe n i n g : B o re — d i m en si on : d i m en si on s Al l Th e f ace - to - f ace Tabl e d i m en si on D . 2 4 /T abl e fo r f l an g e d en d ch e ck val ve s s h al l co rre s p o n d to E . 2 4. t yp e s . f u l l - o pe n i n g d i am e te r s h al l co n f o rm va l ve s to th e s h al l bo re h ave ro u n d d i m en si on s p as s ag e wa ys g i ve n in T ab l e th ro u g h D . 2 4 /Tab l e th e bo d y an d s e ats . E . 24. R e d u ce d - o p e n i n g : N O TE s i ze d R e g u l ar- l i ft at th e o p ti o n an d of th e s wi n g ch e ck val ve s are cu s to m ari l y m ad e wi th re d u ce d b o re s th ro u g h th e s e at an d are m an u factu re r. 1 4.1 1 .2.3 Flanged End and Outlet Connectors Val ve en d S tu d d e d Fo r f l an g e s en d s h al l co n n e cto rs m u l ti p l e - s tri n g i n d i vi d u al N O TE b o re En d co n n e cto r is is a u sed of typ i cal l y val ve s h al l val ve s , s e al s co n n e cto rs si ze l o we rm o s t tre e co n f o rm to co n f o rm p ai r in th e en d m u l ti p l e of to bol t th e val ve s by m ay th e of 1 4. 1 . re q u i re m e n ts h ol es co n n e cto rs d e te rm i n e d be i n g re q u i re m e n ts in of b o th en d of fl an g e s m u l ti p l e - s tri n g h ave a n o m i n al l arg e r s i ze of 1 4. 1 . 2. 5. s h al l val ve s n o m i n al th e si z e tu b i n g s trad d l e s h al l th an h e ad be th e or th e co n d u i t val ve s s h al l attach e d . h ave line pi pe, cas i n g , or tu b i n g th re ad s co n f o rm i n g to b y th e bo re ( s ) . tu b i n g - h e ad 1 4.1 1 .2.4 Threaded End and Outlet Connectors T h re ad e d co m m o n s p e ci fi e d 1 4. 3 . ce n te rl i n e . Th e m an u factu re r. Th e ad ap te r b o tto m to wh i ch en d th e 1 28 AP I S P E C I FI C ATI O N 6 A 1 T h re ad e d wo rki n g wi th val ve s s h al l p re s s u re s of be 1 3. 8 s u ppl i e d M Pa, on l y 20. 7 in M P a, si zes an d of 52 3 4. 5 mm M Pa to 1 03 (200 0 mm ps i ; 3 000 1 / (2 in. 1 6 psi to an d 4 / in. ) 1 6 5000 an d psi ) in fo r rate d acco rd an c e 4. 3. 1 . 1 4.1 1 .2.5 Other End Connectors OECs s h al l co n f o rm to th e re q u i re m e n ts of 1 4. 9 . 1 4.1 1 .2.6 Stuffing Boxes Open s l o ts in g l an d s o r s tu ff i n g box f l an g e s s h al l n ot be pe rm i tte d . 1 4.1 1 .2.7 Backseat F o r g ate val ve s , a b acks e at o r o th e r m e an s f o r re - e s tab l i s h i n g a s te m s e al s h al l be pro vi d e d . 1 4.1 1 .2.8 Direction of Operation M e ch an i cal l y d i re cti o n to o p e rate d val ve s s h al l be t u rn e d in th e an ti c l o ckwi s e d i re cti o n to o pe n an d th e cl o ckwi s e cl o s e . 1 4.1 1 .2.9 Operating Mechanisms M an u al l y va l ve s h al l at o p e rat e d th e be rate d f u rn i s h e d m ech an i s m . Al l g at e va l ve s wo rki n g wi t h a s h al l p re s s u re be s u ppl i e d wi t h o u t wre n ch - o pe ra te d h an d wh e e l s s h al l be th e (or wi th ai d a of h an d wh e e l to o l s or b ar- o p e rate d ) re p l ace ab l e wh i l e in th at b ars . p e rm i ts M an u al l y m e ch an i s m or o pe n i n g o p e rate d wi t h a an d pl u g cl o s i n g an d b al l of th e va l ve s h an d wh e e l - actu a te d g e ar s e rvi ce . 1 4.1 1 .2.1 0 Operating Gears Desi g n of p re s s u re th e g e are d d i f f e re n ti al 1 4.1 1 .2.1 1 o p e rati n g wi th o u t m e ch an i s m ai d of to o l s s h al l p e rm i t ope n i n g an d cl osi n g of th e va l ve at th e rate d wo rki n g o r b ars . Reduced-opening Valves M an u f actu re rs s h al l d o cu m e n t fl o w ch aracte ri s t i cs an d p re s s u re d ro p f o r re d u ce d - o p e n i n g val ve s . 1 4.1 1 .2.1 2 Test Port Fo r m u l ti p l e co n n e cto r Th i s te s t s tri n g face po rt val ve s , b e t we e n s h al l be as th e th e l o we r b o re s p e ci f i e d en d s e al s in co n n e cto r an d en d s h al l h ave co n n e cto r a s e al te s t to p o rt th e e x te n d i n g o u ts i d e f rom d i am e te r a of po i n t th e on th e co n n e cto r. 9. 3. 1 4.1 1 .3 Materials 1 4.1 1 .3.1 Single, Multiple, and Check Valves Si n g l e, m u l ti p l e , m ech an i s m s , an d an d c h e ck s te m s s h al l val ve m eet m ate ri al s th e fo r bo d i e s, re q u i re m e n ts of b o n n e ts , S e cti o n en d co n n e cto rs , val ve 6. 1 4.1 1 .3.2 Actuated Valves M ate ri al fo r actu ate d val ve s s h al l m eet th e re q u i re m e n ts of S e cti o n 6 or 1 4. 1 6, as app l i cab l e . b o re s e al i n g S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 29 1 4.1 1 .3.3 Valves Prepared for Actuators Val ve s p re p are d f o r actu ato rs s h al l m eet th e re q u i re m e n ts of 1 4. 1 1 . 3 . 1 . 1 4.1 1 .4 Quality Control/Testing 1 4.1 1 .4.1 Single Valves 1 4.1 1 .4.1 .1 Drift Test Al l as s e m b l e d fu l l - b o re va l ve s s h al l p as s a d ri ft te s t as d e s cri b e d in 1 1 . 4. 1 4.1 1 .4.1 .2 Acceptance Testing Al l as s e m b l e d val ve s s h al l s u cce s s fu l l y co m p l e t e al l a p pl i cab l e te s ts re q u i re d an d d e s cri b e d in S e cti o n 1 1 . 1 4.1 1 .4.2 Multiple Valves Th e re q u i re m e n ts Ad d i ti o n al l y, e ach of 1 4. 1 1 . 4. 1 co n d u i t sh al l b o re of ap p l y. a m u l ti p l e - s tri n g val ve s h al l be d ri f t te s te d . 1 4.1 1 .4.3 Actuated Valves As s e m b l e d S e cti o n actu ate d val ve s s h al l s u cce s s f u l l y co m p l e te al l ap p l i cab l e t e s ts re q u i re d by an d d e s cri b e d in 1 1 . 1 4.1 1 .4.4 Valves Prepared for Actuators Val ve s p re p are d as s e m b l y is n ot as s e m b l y wi th N O TE fo r actu at o rs i n cl u d e d th e R e q u i re d wi th s h al l th e s u cce s s f u l l y val ve as a p as s u n i t, al l ap p l i cab l e b ac ks e at te s ti n g te s ts is n ot s p e ci f i e d in re q u i re d , bu t S e cti o n s h al l 1 1 . be If a bon n et p e rf o rm e d at d e s cri b e d in actu ato r. te s ti n g m ay b e pe rfo rm e d u si n g th e te s t fi xtu re s in l i eu o f th e b o n n e t an d actu ato r. 1 4.1 1 .4.5 Check Valves 1 4.1 1 .4.5.1 Drift Test N O TE C h e ck val ve s do n ot re q u i re a d ri ft te s t. 1 4.1 1 .4.5.2 Acceptance Testing Al l as s e m b l e d S e cti o n ch e ck val ve s s h al l s u cce s s f u l l y co m p l e te al l app l i ca b l e te s ts re q u i re d an d 1 1 . 1 4.1 1 .5 Marking Val ve s , m u l ti p l e s p e ci f i e d in va l ve s , S e cti o n 1 2 act u ate d an d T abl e va l ve s , 48 . val ve s p re p are d fo r actu ato rs , an d ch e ck val ve s s h al l be m arke d as 1 30 AP I S P E C I FI C ATI O N 6 A Table 48—Marking for Valves Required Markings AP I a, b 6A or 6A Te m p e ratu re M ate ri al Required Location(s) cl as s ( e s ) o r rati n g s cl as s P ro d u ct s pe ci fi cati o n l e ve l ( P S L) N am e pl ate P e rfo rm an ce D ate re q u i re m e n ts o f m an u factu re Manufacturer’ S e ri al s n am e n u m be r (i f R ate d wo rki n g N o m i n al bo re o r m ark app l i cab l e ) p re s s u re N am e pl ate d si ze (s ) an d /o r b o d y an d e ach En d an d Th re ad Ri n g an d /o r b o d y c (PR) o u ts i d e d i am e te r o f co n n e cto r o u tl e t co n n e cto r s i z e si ze ( th re ad e d g ro o ve typ e F l o w d i re cti o n D i re cti o n an d p ro d u cts ( ch e ck an d te s t val u e s N am e pl ate , n u m ber o f m o ve m e n t H ard n e s s o n l y) to N e ar e ach u n i d i re cti o n al val ve s b o d y, co n n e cto r o r th re ad o n l y) On open On ( i f ap pl i cab l e ) (s e e 1 2. 8) o r n e ar th re ad bod y h an d wh e e l Ad j ace n t to te s t l o cati o n F O O TN O TE S a b Fo r val ve s Val ves of c d th i s th at sati s fy th e m arki n g s m u l t i p l e - b o re 1 (e. g . 3 fo r actu at o rs , m req u i rem en ts ark the letter “V” after “API 6A” or “6A ” . of AP I 6FA can be m arke d per th e re q u i re m e n t s th e re i n 6 x 2 are P R1 , val ve s 1 /1 9 /1 6 , 2 PR2 , h avi n g o r P R 2 F, u n e q u al as bo re ap pl i cabl e. si zes, S ee val ve s 1 4. 1 7. 5 s h al l be fo r S S V, U S V, d e s i g n ate d ad d i ti o n to th e re q u i rem e n ts in d e cre as i n g by th e val ve s th e be d es i g n ate d n o m i n al bo re si zes 1 /1 6 x 2 n u m be r of s h al l o r B S DV. by /1 6 ). Fo r val ve s h avi n g e q u al b o re si zes, val ve s s h al l 1 fo l l o we d Actu ate d in s ecti o n . Al l o wabl e Fo r pre pare d be bo re s (e . g . m arke d as 2 9 /1 6 q u ad ) o r b y i d e n ti fyi n g s p e ci f i e d in S e cti o n al l 1 2 bo re an d s i z es (e. g . T abl e 2 by th e n o m i n al bo re s i ze 9 /1 6 x 2 /1 6 ). 49. Table 49 —Marking for Actuated Valves (Assemblies of Actuators with Valves Prepared for Actuators) Required Markings D ate of N am e fi n al of Lo cati o n Required Location(s) acce p tan ce m an u factu re r Tag o r n am e p l ate o f m an u factu re r 1 4.1 1 .6 Storing and Shipping Al l val ve s s h al l be s to re d an d s h i ppe d in acco rd a n ce wi th S e ct i o n 1 3. 1 4.1 2 Back-pressure Valves 1 4.1 2.1 General B ack- p re s s u re val ve s sh al l m eet th e ap p l i cab l e re q u i re m e n ts of tu b i n g h an g e rs (see 1 4. 1 3 ) . S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 31 1 4.1 2.2 Design B ack- p re s s u re val ve h ave to s h al l a f e atu re be d es ign shall meet the manufacturer’ e n ab l e f u rn i s h e d to th e d e te cti o n of i n te rn al p re s s u re . s s p e ci f i e d An re q u i re m e n t s . o p e rati n g p ro ce d u re B ack- p re s s u re fo r th e val ve b ack - p re s s u re s h al l val ve p u rch as e r. 1 4.1 2.3 Materials Bod y m ate ri al M ate ri al s h al l , as fo r o th e r p arts a m i n im um , s h al l be in a m eet th e ap p l i cab l e re q u i re m e n ts ccordance with the manufacturer’ s of 1 4. 1 3 . 3 , wri tte n PSL 3 tu b i n g h a n g e rs . s p e c i f i cati o n s . 1 4.1 2.4 Quality Control/Testing B ack- p re s s u re N O TE P S Ls val ve s are sh al l m eet n o t ap pl i cab l e to th e re q u i re m e n ts b ack- p re s s u re of S e cti o n 1 0 . 4. 1 0 . val ve s . 1 4.1 2.5 Marking B ack- pressure valves shall be marked with “API 6A” or “6A” followed by the nominal size, working pressure, manufacturer’ m ate ri al cl as s an d s n am e o r m ark, as a m inim um . 1 4.1 2.6 Storing and Shipping S to ri n g 1 4. 1 3 an d sh i ppi n g sh al l be in acco rd a n ce wi th S e ct i o n 1 3. C as i n g an d Tu bi n g H an g ers (Sl i p- an d M an d rel -type) 1 4.1 3.1 General Th e a) f o l l o wi n g G ro u p — — b) — c) — — — e) pi p e ; p re s s u re f ro m on e f ro m to p d i re cti o n . 3: h an g s s e al s pi p e ; p re s s u re an d bo t to m wi t h or wi th o u t ri n g - j o i n t i s o l ati o n s e al an d d o wn h o l e l i n es. 4: s am e as re te n ti o n G ro u p — pi p e ; 2: s e al s G ro u p app l y. a n n u l ar s e al . h an g s G ro u p — d) no s h al l 1 : h an g s G ro u p — f e at u re s g ro u p of th e 3, wi th th e h an g e r i s h an g e r h e l d in i n d epe n d e n t o f p l ace b y m e ch an i ca l an y s u b s e q u e n t m e an s as g ro u p 4, wi th th e h an g e r re ce i vi n g to m e m b e r o r we l l h e ad 5: s am e app l i e d b ack - p re s s u re val ve . a re te n ti o n p art. fe atu re ; 1 32 AP I S P E C I FI C ATI O N 6 A 1 4.1 3.2 Design 1 4.1 3.2.1 Performance Requirements 1 4.1 3.2.1 .1 Th e a) General f o l l o wi n g G ro u p — b) s h al l c) s am e co n n e cto rs s am e 1 ) al l 2) if if G ro u p m eet p re s s u re - re tai n i n g 1 wi th th e ad d i t i o n th at th e as g ro u p 2 wi th th e ad d i t i o n th at : s e al s a s h al l re tai n cro ss o ve r wi t h o u t co l l aps i n g th e tu b u l ars or h an g e rs be l o w re q u i re m e n ts . pre s s u re l o ad s h al l be c o n s i d e re d wi th th e h an g i n g l o ad . s e al r ate d is wo rki n g i n cl u d e d on p re s s u re th e f rom h an g e r, e i th e r d i re cti o n ; th e n it s h al l h ol d th e h i g h er ra te d wo rki n g p re s s u re ab o ve ; d o wn h o l e of l i n es th e are i n cl u d ed , pre s s u re l o ad th e y s h al l be s h al l h ol d i n cl u d ed th e in rate d th e l o ad wo rki n g p re s s u re of th e h an g e r an d an y rati n g . 4: s am e as fe atu re G ro u p — s h al l g ro u p e f fe cts e) l o ad 3: 3) — rate d as f ro m d) s 2: G ro u p — be able to suspend manufacturer’ d i am e te r; th re ad e d G ro u p — ap p l y. 1 : d ri ft — s h al l g ro u p s h al l be 3 wi th e q u al th e to ad d i ti o n th e f o rce th at th e m inim um g e n e ra te d b y th e re te n t ion load capacity of the hanger’ wo rki n g p re s s u re on th e s re te n ti o n an n u l ar are a. 5: s am e 1 ) as g ro u p m i n im um wi th re te n t g e n e rate d 2) 3 ad d i t i o n th at : ion load capacity of the hanger’ b y th e b ack- p re s s u re th e wo rki n g val ve p re s s u re acti n g on s h al l be p re p arati o n s th e s re te n ti o n fu l l are a o f cap ab l e of f e atu re th e s h al l l arg e s t h ol d i n g be e q u al to th e fo rc e h an g e r s e al ; rate d wo rki n g p re s s u re f rom b e l o w. N O TE 1 m ate ri al Th e an d l o ad wal l M an u f actu re rs an d s e cti o n s h al l pre s s u re as be we l l as rati n g s th e fo r cas i n g we l l h e ad re s p o n s i b l e fo r an d tu b i n g eq u i pm en t i n s u p p l yi n g h an g e rs wh i ch it is i n f o rm ati o n m ay be a fu n cti o n of th e tu b u l ar g rad e of i n s tal l e d . ab o u t th e l o ad /p re s s u re rati n g s of s u ch h an g e rs . N O TE 2 Fi e l d re s tri c ti o n s N o th i n g h an g e r. te s t p re s s u re s m ay be d i ffe re n t fro m th e rate d wo rki n g p re s s u re of a h an g e r due to cas i n g - co l l ap se o r l o ad - s h o u l d e r l i m i ts . in 1 4. 1 3. 2. 1 . 1 s h al l be i n te rp re te d as be i n g a re q u i re m e n t fo r a wrap - aro u n d s e al t yp e tu bi n g S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 33 1 4.1 3.2.1 .2 Slip Hangers Th e a) f o l l o wi n g Lo ad s h al l ap p l y. capac i t y: h an g e rs s h al l Th e be l o ad c ap aci t y capa b l e of fo r sl i p p e rf o rm i n g h an g e rs as o u tl i n e d s h al l in m eet T abl e th e g e n e ral re q u i re m e n ts of 4. 2 an d sl i p 50. Table 50 ―Performance Requirements for Slip Hangers Performance Requirement Level Load Capacity PR1 1 PR2 cycl e 3 a at m i n i m u m cycl e s at rate d a minimum l o ad rate d to l o ad m axi m u m to rate d m axi m u m l o ad rate d l o ad F O O TN O TE a b) c) Minim um T e m p e ratu re P e rf o rm an ce d) to e) h a ve P e rf o rm an ce P e rf o rm an ce ab o ve . f) If of in 4. 2 p re s s u re s h al l al s o b o wl wi th s e al th e h i g h er wo rki n g 4. 2 h an g e r rate d of 3 h an g e rs : s h al l G ro u p as th e th e be 1 in acco rd a n ce sl i p o u tl i n e d an n u l ar th e y 4 th e p re s s u re f e atu re . p re s s u re th e a G ro u p at in h an g e rs T ab l e h ol d l o ad s e al bel o w wi th s h al l 50, 4. 3 . 2. m eet e x ce p t th e th at th e y g e n e ra l are n ot ab o ve . an y e ff e ct If of th e h an g e rs Tabl e rate d 3 l o ad sl i p in rate d h ol d 50. s h al l Th e y m eet s h al l h an g e rs 50. s h al l Th e y cap aci t y h i g h er wo rki n g rate d of rate d g e n e ra l th e rate d p re s s u re . wo rki n g p re s s u re th e s e al th at g e n e ra l th e p re s s u re . m eet s h al l fo r th e s e al cap aci ty f o r th at Tabl e l o ad th e rate d G ro u p as at 4 sl i p o u tl i n e d th e rate d an n u l ar p acko ff d o wn h o l e th e in p re s s u re th e If a f rom h an g e r. An y rati n g . th e cro s s o ve r sl i p o u tl i n e d th e s h al l h an g e rs : an n u l ar If it 2 o u tl i n e d at t h e as p e rf o rm i n g f ro m f ro m s h al l in of s e al th e n sl i p cap ab l e h an g e r a n d h an g e rs : p e rf o rm i n g h an g e r, g ro u p G ro u p as an n u l ar s e al of i n cl u d e d bel o w h an g e rs : p e rf o rm i n g sl i p cap ab l e be re te n ti o n th e h an g e rs p e rf o rm i n g sl i p th e be fo r an d 2 i n cl u d e d , wo rki n g wo rki n g of acro s s on s h al l s h al l ab o ve sl i p sl i p of be l o w are l o ad an d of cap ab l e g ro u p be an d l i n es rate d p re s s u re fo r s h al l re q u i re m e n ts of be i n cl u d e d pre s s u re 1 capa b l e g ro u p d i re cti o n d o wn h o l e th e fo r on e is rati n g i n te g ri t y. s h al l an d o r com pres s i ve . g ro u p be an d ab o ve p acko ff P e rf o rm an ce th e 4. 2 fo r s h al l re q u i re m e n ts of re q u i re m e n ts wo rki n g an d u pward te m p e ratu re p re s s u re p re s s u re cro s s o ve r Th e re q u i re m e n ts of re q u i re m e n ts e f f e ct 4. 2 p re s s u re wo rki n g m ay be re q u i re m e n ts of re q u i re m e n ts wo rki n g l o ad rati n g : re q u i re m e n ts re q u i re d rate d is h an g e rs Ta b l e l o ad s e al wh i l e are l o ad 50. s h al l Th e y ca p aci t y i n cl u d e d l i n es p re s s u re in th e on th e i n cl u d e d , s h al l be fo r m eet s h al l th at h an g e r th e y re ta i n e d th e n s h al l i n cl u d e d in g e n e ra l th e rat e d p re s s u re . is h an g e r, th e s e al it h ol d th e l o ad Th e y in s h al l th e th e h ol d rate d rati n g . 1 4.1 3.2.1 .3 Mandrel Hangers Th e a) f o l l o wi n g Lo ad s h al l ca p aci t y: m an d re l wo rki n g ap p l y. Th e h an g e rs p re s s u re l o ad s h al l capaci t y be fo r capab l e i n te rn al l y at th e m an d re l of rate d h an g e rs p e rf o rm i n g l o ad as s h al l m eet o u tl i n e d in th e g e n e ral Tabl e 51 . re q u i re m e n ts Th e y s h al l of s e al c apaci t y. Table 51 —Performance Requirements for Mandrel Hangers Performance Requirement Level PR1 Load Capacity 1 PR2 3 cycl e cycl e s F O O TN O TE a Minim um rate d l o ad m ay be u pward o r com pres s i ve . at m i n i m u m at minimum a a rate d rate d l o ad l o ad to to m axi m u m m axi m u m rate d rate d l o ad l o ad 4. 2 th e an d rate d 1 34 b) AP I P e rf o rm an ce g e n e ral c) P e rf o rm an ce g e n e ral at s h al l th e th e of th e th e ab o ve . If of rate d s e al at be l o w th e rate d th e wi t h rate d wo rki n g l o ad ID th e of of on be fo r h an g e r- re te n ti o n p re s s u re wo rki n g p re s s u re of f ro m th e If h an g e r a n d h ol d l o ad If m an d re l th e n sh al l in th e rate d h an g e rs in on e m an d re l s h al l m eet th e s h al l m eet th e acro s s th e d i re ct i o n p re s s u re . rat e d 4 are s h al l b el ow on th e of m eet th e th e y th e th e an n u l a r h an g e r, i n cl u d e d , p re s s u re m an d re l s e al wi th th e G ro u p s h al l th e i n cl u d e d l i n es h an g e rs a b o ve th e ra te d th e an d th e n sh al l it hold h an g e r. rate d p re s s u re s h al l be l o w wo rki n g h a n g er h i g h er wo rki n g Th e y pi pe 5 al s o va l ve is An y wo rki n g of th e m eet th e th e an n u l a r p re s s u re re te n ti o n f ro m f e atu re . p re s s u re h an g e r s e al i n cl u d e d are th e ra te d wh i l e l o ad on th e th e be an d s h al l be l o w wo rki n g h an g e r s h al l be h an g e r, i n cl u d e d , s h al l h an g e rs a b o ve p re p arati o n s l i n es p re s s u re m an d re l p re s s u re su spen d e d d o wn h o l e of h ol d wo rki n g a cro s s o ve r p ackoff an y e f f e ct an d If a f rom an d an y m eet th e rati n g . B ack- p re s s u re If al s o rate d no is h an g e rs a b o ve p re s s u re b o wl h an g e rs : th e wi th th e l o ad m an d re l wo rki n g G ro u p th e s h al l hold th e s e al in it 3 p re s s u re p acko f f s h al l abo ve . h an g e rs i n te g ri t y. rati n g . h an g e rs : re tai n e d o ff 2 d o wn h o l e Th e y f e atu re . from c ro s s o ve r p re s s u re . b l an ke d b e l o w. p re s s u re a wo rki n g 5 m an d re l p re s s u re p re s s u re G ro u p wo rki n g rate d is 1 h ave G ro u p th e th e y th at to wo rki n g ab o ve . m an d re l s h al l fo r h an g e r th e h an g e r, g ro u p If s h al l in i n cl u d e d Th e y cap aci t y th e th e rate d f ro m s e al h an g e r i n cl u d ed , 4. 2. 4 s h al l rate d h an g e rs : th e p re s s u re . th at h an g e rs : th e m an d re l an d G ro u p re q u i re d p re s s u re . s e al i n cl u d e d fo r th e s h al l re q u i re m e n ts b o wl wo rki n g are s e al 3 abo ve g ro u p h an g e rs : n ot m an d re l p re s s u re Th e y wh i l e l o ad th at be fo r 4. 2. l i n es pre s s u re rate d f ro m s h al l i n cl u d e d re q u i re m e n ts wi th h i g h er is fo r cap aci t y s e al d o wn h o l e P e rf o rm an ce g e n e ral l o ad p acko ff th e of 2 s h al l wo rki n g re q u i re m e n ts m an d re l t h e y are s h al l g ro u p Th e y ca p a ci t y l o ad g ro u p Th e y fo r p re s s u re 1 t h at cap aci t y f o r th at 4. 2. rate d pre s s u re an n u l ar cro s s o ve r e f f e ct l o ad h i g h er wo rki n g th e fo r 4. 2. l o ad of re q u i re m e n ts at be l o w f) rate d P e rf o rm an ce g e n e ral s e al rate d g ro u p e x ce pt re q u i re m e n ts th e rate d e f f e ct e) at th e of re q u i re m e n ts hold fo r 4. 2, re q u i re m e n ts P e rf o rm an ce g e n e ral s e al of re q u i re m e n ts an n u l ar s e al d) re q u i re m e n ts re q u i re m e n ts S P E C I FI C ATI O N 6 A th e y i n cl u d e d is th e p re s s u re re tai n e d capa b l e th e n s h al l in an n u l a r it of s h al l h old th e th e h ol d i n g h ol d th e l o ad f ro m in th e rate d rati n g . 1 4.1 3.2.2 Loads Th e — — — f o l l o wi n g rad i a l l o ad s te n s i l e l o ad s l o ad s on l o ad s s h al l be co n s i d e re d h an g e r b o d y d u e to wh e n des i g n i n g ta p e re d th ro u g h o u t h a n g e r b o d y d u e i m p arte d to h an g e r d u e to fi e l d l an d i n g to we i g h t p re s s u re an y h an g e r: s h o u l d e r; of s u s pen d e d tu b u l ars ; te s t. 1 4.1 3.2.3 Threaded Connectors T h re ad s on th re ad e d co n n e cto rs M ate ri al cas i n g th re ad e d s e l e cti o n m an d re l - t yp e s h al l s h al l be in cas i n g acc o rd a n ce p ro vi d e a j oi n t an d wi th s tre n g th tu b i n g h an g e rs s h al l be in acc o rd an ce wi th 1 4. 3 . O th e r 1 4. 9 . in th e h an g e r th re ad s e q u al to , or g re ate r th an , t h at of th e o r tu bi n g . 1 4.1 3.2.4 Maximum Diameter Th e m axi m u m e x ce e d o u ts i d e th at s h o wn in d i a m e te r Tab l e of an y D . 2 7 /T abl e h an g e r E. 27. th at it is i n te n d e d to ru n th ro u g h a b l o wo u t p re ve n te r s h al l not S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 35 1 4.1 3.2.5 Vertical Bore Th e ve rti cal tu bu l ar or th ro u g h - b o re tre e su spen d e d d ri f t b ar, tu b u l ar. of a tu bi n g wh i ch e ve r h an g e r is B ack- p re s s u re s h al l s m al l e r. va l ve p ro vi d e C as i n g fu l l o pen i n g h an g e rs pre p arat i o n s h al l s h al l al s o be m eet to th e d ri ft d i am e te r fu l l - o p e n i n g th i s to th e t h ro u g h - b o re of d ri ft th e s u s pen d e d d i am e te r of th e s h al l be re q u i re m e n t. 1 4.1 3.2.6 Rated Working Pressure 1 4.1 3.2.6.1 Slip-type Hangers N O TE Th e re is no re q u i re m e n t fo r s l i p h an g e rs to h ave a p re s s u re rati n g . 1 4.1 3.2.6.2 Mandrel-type Hangers Th e a) f o l l o wi n g W i th e q u al b) W i th no to s h al l e x te n d e d th e Li m i tati o n : th re ad e d n e ck: s e al is ad a p te r H an g e rs n e ck: p re s s u re s e al t yp e tu b i n g - h e ad s e al wo rki n g e xte n d e d cro s s o ve r c) ap p l y. Th e of th e abo ve th e wo rki n g h e ad M ax i m u m p ro vi d e d , can rate d in p re s s u re s h al l be p re s s u re wh i ch th e it is rati n g fo r l an d e d , fo r wo rki n g th e h an g e r if no bo d y an d e x te n d e d s e al h an g e r p re s s u re of bod y th e an d n e xt p ri m ary n e ck i s e xte n d e d cas i n g or s e al p ro vi d e d . n e ck s e al , tu b i n g if h ead a or h an g e r. h a ve a l i m i tati o n on th e p re s s u re rati n g due to th e p re s s u re l i m i tati o n s of th e acco m m o d ate th e co n n e cto rs . 1 4.1 3.2.7 Welds Th e d esi g n of an y we l d s h al l be s u ch th at it s at i s f i e s al l th e d esi g n re q u i re m e n ts of 1 4. 1 3 . 2. 1 4.1 3.2.8 Pipe Dimensions S l i p - t yp e o u ts i d e Fo r cas i n g b y AP I N O TE In h an g e rs an d d i am e te r p i p e or 5C T, Th e g e n e ral , tu bi n g th e si zes to l e ran ce s ys t e m s d efi n ed to l e ran ce s to l e ran ce s th e s e al i n g to s e al on cas i n g or t u bi n g s h al l be d esi g n ed to t o l e ran ce . of s h al l cas i n g h as by be an d AP I tu bi n g i n cre as e d 5 C T, pe r an th e t o l e ran ce s i n d u s tr y s tan d ard o u tsi d e o ve r ti m e ; d i am e te rs th i s can in AP I 5CT ( f o r e x am p l e , s h al l AP I vary s u bs tan ti al l y be twe e n affe ct e q u i p m e n t ap p l y. For si zes n ot co ve re d 5 L) . th e vari o u s e d i ti o n s of AP I 5 C T. i n te rch an g e ab i l i ty. 1 4.1 3.3 Materials 1 4.1 3.3.1 Slip-type Hangers M ate ri al s fo r s l i p h an g e rs s h al l be pe r th e manufacturer’s requirements . 1 4.1 3.3.2 Mandrel-type Hangers 1 4.1 3.3.2.1 General Al l m an d re l - t yp e re q u i re m e n ts h an g e rs s p e ci f i e d s h al l b y th e be f abri cate d f ro m wro u g h t m ate ri a l s th at m ee t th e ap p l i cab l e p ro p e rt y m an u f actu re r. 1 4.1 3.3.2.2 Processing 1 4.1 3.3.2.2.1 Hot Working Practices Al l wrou g h t m ateri al s s h al l be form ed u sin g h ot worki n g practi ces th at prod u ce a wrou g h t stru ctu re th rou g h ou t. 1 36 AP I S P E C I FI C ATI O N 6 A 1 4.1 3.3.2.2.2 Melting Practices Th e a) f o l l o wi n g For P SL re q u i re m e n ts 1 , PSL 2, an d s h al l PSL ap p l y. 3, th e m an u f actu re r s h al l s p e ci f y t h e m e l ti n g p racti ce s f o r al l h an g e r m an d re l m ate ri al s . b) For PSL 4, th e re q u i re m e n ts m an u f actu re r s h al l 1 4.1 3.3.2.3 s h al l d o cu m e n t th e be i d e n ti c al m e l ti n g to th o s e p racti ce fo r u sed PSL 1 /P S L fo r P S L 4 2 /P S L 3, wi th th e ad d i t i o n th at th e m ate ri al . Heat-treating 1 4.1 3.3.2.3.1 Equipment Al l h e at- tre atm e n t re q u i re m e n ts co n f o rm to o p e rat i o n s s p e ci f i e d 6. 5 an d by An n e x s h al l th e be p e rf o rm e d m an u factu re r. Th e u ti l i z i n g e q u i pm e n t re q u i re m e n ts fo r q u al i fi e d in h e at - tre ati n g acco rd an ce fu rn ace wi t h cal i b rati o n th e s h al l M. 1 4.1 3.3.2.3.2 Temperatures Th e a) f o l l o wi n g Fo r re q u i re m e n ts PSL 1 , P SL manufacturer’ b) For P SL 4, s ap p l y. an d PSL h e at- tre atm e n t th e te m p e ratu re 2, s h al l re q u i re m e n ts l e ve l s fo r 3, s h al l P SL ti m e at te m p e ratu re an d th e rm al c ycl e s s h al l co n fo rm to th e s p e c i f i cati o n s . 4 be i d e n ti cal p arts s h al l to be th o s e fo r PSL d e t e rm i n e d 1 by to P SL u si n g 3, wi th e i th e r a th e a d d i ti o n h eat si n k t h at or th e co n t act th e rm o co u p l e . Th e h e at f o l l o wi n g an d si n k n i cke l - b as e d m ad e f ro m th e acco rd an ce l arg e s t ER N O TE PSL s h al l c l as s e s : 4 Th e th an As are th e Fo r th e in a al te rn ati ve , a s am e al l o y p arts al l o y as th at th e of do p art m ate ri a l m eet Th e Th e h e at - tre atm e n t of s tai n l e s s n ot p art. 6 . 4. 2 . p ro d u cti o n cl as s s te e l , on e ER ER s te e l , of of wh e n th e s e cti o n th e th e p arts are ti t an i u m - b as e d p re ce d i n g of h e at al l si n k h e at s h al l m ad e al l o ys , cl as s e s , s i n ks be of an al l o y n i cke l - co pp e r th e s h al l g re at e r h e at be th an sink of s h al l d e te rm i n e d or th e al l o ys , e q u al to be in th e l o ad . m ay s e rve as th e h e at s i n k, p ro vi d e d al l th e re q u i re m e n ts of 6. 3 . 4. 2 no cl o s e r s ati s fi e d . tem p e ratu re - s e n s i n g 25 of s te e l , m e th o d s an y p art an m ad e a l l o ys . s am e wi th of be carb o n mm (1 in.) to ti p of th e an y e x te rn al th e rm o co u p l e o r i n te rn a l s h al l be wi th i n th e p art or h eat si n k an d be s u rf ace . 1 4.1 3.3.2.3.3 Quenching (for Materials Quenched and Tempered) Th e a) fo l l o wi n g W ate r q u e n ch i n g : e x ce e d s h al l b) 40 n ot O th e r re q u i re m e n ts °C Th e (1 00 e xce e d ° F) 50 q u e n ch i n g °C s h al l ap p l y. tem p e ratu re at th e (1 2 0 m e d i a: s tart °F) Th e at of of th e th e wat e r u sed q u e n ch . an y ti m e te m p e ratu re Fo r d u ri n g ra n g e th e an d to ap p ro x i m ate b ath - t yp e q u e n ch c o n tro l th e co o l i n g q u e n ch i n g , th e rate of wate r te m p e ratu re See AP I 20H fo r re co m m e n d ati o n s fo r co n t ro l s on s h al l th e n ot wat e r c ycl e . of th e o th e r q u e n ch i n g m edi a manufacturer’s written specification. N O TE of q u e n ch i n g o f b atch h e at- tre atm e n t l o ad s . s h al l m eet th e S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 37 1 4.1 3.3.2.4 Chemical Composition H an g e r m an d re l Th e th e m ate ri al s m an u f actu re r m ate ri al . g rad e s h al l M at e ri a l m ate ri a l s ) in sh all conform to the manufacturer’ s p e ci f y th e co m p o s i t i o n acco rd an ce n o m i n al s h al l wi th a be ch e m i cal s wri tt e n co m p o s i ti o n , d e te rm i n e d on a h e at s p e ci f i cati o n . i n cl u d i n g b as i s (or th e a n at i o n al l y o r i n te rn ati o n al l y re co g n i z e d co m p o s i ti o n re m e l t - i n g o t to l e ran ce s , b as i s fo r of rem e l t - s tan d ard . 1 4.1 3.3.2.5 Material Qualification Testing Requirements 1 4.1 3.3.2.5.1 General If m inim um p e rf o rm e d A QTC as te n s i l e as an d /o r d e s cri b e d d e s cri b e d in i m p act p ro p e rti e s 6. 3. 2 . 2 an d in 6. 4 s h al l be are re q u i re d to q u al i f y a m ate ri al fo r s e rvi ce , th e te s ts s h al l be 1 20 ° F) 6. 3. 2. 3. u sed. 1 4.1 3.3.2.5.2 Tensile Testing Th e f o l l o wi n g re q u i re m e n ts a) Tes t s p e ci m e n s : b) Tes t m eth od : in P e rf o rm s p e ci fi e d c) a wi th m inim um If f ro m p e rf o rm e d th e th e to ap p l y. te s t te n si l e th e of on e te s ts at re s u l ts of 0. 2 th e % be re m o ve d tem peratu re te s t. Th e in I SO t e s t( s ) wi th i n m a te ri al . th e Th e do be twe e n of s h al l n ot s am e re s u l ts from 6892 -1 re s u l ts o ff s e t m e th o d te n s i l e l o cati o n th e a s h al l s pe ci fi e d te n s i l e Th e re q u i re d q u al i f y s p e ci m e n s p ro c e d u re s re q u i re m e n ts . R e te s ti n g : te s ts Ten si l e P erform acco rd an ce s h al l of th e be 4 or a QTC °C and AS T M te n s i l e u se d s ati s f y QTC e ach as 50 d e s cri b e d °C ( b e twe e n th e of 6. 4. 4. 1 . 40 °F an d A3 7 0 . te s t( s ) shall satisfy the manufacturer’ fo r d e te rm i n at i o n ap p l i cab l e wi th in no t e s ts th e yi e l d re q u i re m e n ts , ad d i t i o n al th e s e of two ad d i t i o n al h e at - tre atm e n t s h al l s ati s f y s s tre n g th . m ay be th e a p p l i cab l e o u tl e t co n n e cto rs re q u i re m e n ts . 1 4.1 3.3.2.5.3 Impact Testing I m p act (see re q u i re m e n ts s h al l co n f o rm to th e re q u i re m e n t s fo r bod i e s , b o n n e ts , an d en d an d 6. 3) . 1 4.1 3.4 Quality Control/Testing H an g e rs N O TE s h al l It is m eet n ot a th e q u a l i t y co n tro l re q u i re m e n t o f th i s re q u i re m e n ts s p e ci fi cati o n to o f s e cti o n 1 0. 4. 8 h yd ro s tati cal l y te s t or h an g e rs . 1 4.1 3.5 Marking 1 4.1 3.5.1 General H an g e rs s h al l be m arke d in acco rd an ce wi th S e ct i o n 1 2 an d 1 0 . 4. 9, Tabl e 52. as ap p l i cab l e . 1 38 AP I S P E C I FI C ATI O N 6 A Table 52 —Marking for Hangers Location Marking AP I Mandrel-type Hangers Slip-type Hangers 6A or 6A Te m p e ratu re M ate ri al P ro d u ct o r rati n g s cl as s s pe ci fi cati o n P e rfo rm an ce D ate cl as s ( e s ) l e ve l ( P S L) re q u i rem e n ts (PR) N am e pl ate an d /o r b o d y N am e pl ate an d /o r b o d y S e ri al n am e n u m be r (i f Mi n i m u m Th re ad o r m ark app l i c ab l e ) bo re si ze H ard n e s s N am e pl ate , te s t val u e s ( i f ap pl i cab l e ) (s e e 1 2. 8) val ve s tyl e b o d y, Ad j ace n t N am e pl ate B ack- p re s s u re to si ze R ate d an d cas i n g wo rki n g rati n g Mi n i m u m i n fo rm ati o n ve rti cal (i f Ad j ace n t o n l y) — ( o p ti o n al ) ( o p ti o n al ) to te s t l o cati o n — an d /o r b o d y ( tu bi n g s i ze b o re Orientation “DOWN” l o cati o n o r m o d el o r tu b i n g p re s s u re — — o r n e ar th re ad te s t h an g e rs Lo ad an d /o r b o d y o f m an u factu re Manufacturer’s B o wl N am e pl ate a N am e pl ate an d /o r bod y N am e pl ate an d /o r b o d y N am e pl ate an d /o r b o d y N am e pl ate an d /o r b o d y N am e pl ate an d /o r b o d y N am e pl ate an d /o r b o d y re q u i re d ) B o tto m of — bo d y B o tto m of bo d y F O O TN O TE a Al l o wa bl e m arki n g s are P R1 , PR2 , o r P R 2 F, as app l i cabl e . 1 4.1 3.5.2 Marking of Mandrel Hangers If m an d re l h an g e rs h a ve d i f f e re n t to p an d b o tto m th re ad s , b o th th re ad s s h al l be l i s te d wi t h th e b o t to m th re ad plus the word “ ” Any hanger that can be installed upside down shall have the word “DOWN” on the end that faces downhole when properly installed. Marking of rated f i rs t, f o l l o we d wo rki n g by th e p re s s u re s p e ci f i e d in T abl e to p an d th re ad l o ad d e s cri p ti o n rati n g is TO P . o p ti o n al fo r m an d re l h an g e rs . M an d re l h an g e rs s h al l be m arke d as 52 . 1 4.1 3.5.3 Marking of Slip Hangers Th e s l i ps in a sl i p h an g e r s h al l be s e q u e n ti a l l y m arke d if th e y are n ot i n te rc h an g e ab l e . Any hanger that can be installed upside down shall have the word “DOWN” on the end that faces downhole wh e n p ro p e rl y h an g e rs s h al l i n s t al l e d . be M arki n g m arke d as of rate d s p e ci f i e d in wo rki n g T abl e p re s s u re an d l o ad 52. 1 4.1 3.6 Storing and Shipping H an g e rs Th e s l i ps s h al l of be a sl i p s to re d an d sh i pped h an g e r s h al l be in acco rd an ce s to re d an d wi th s h i p pe d as S e cti o n a s e t. 1 3. rati n g is o p ti o n al fo r sl i p h an g e rs . Sl i p S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 4. 1 4 1 39 C as i n g an d Tu bi n g H ead s 1 4.1 4.1 General Th e a) f o l l o wi n g s h al l C as i n g - h e a d cas i n g . to acce p t T u bi n g - h e ad s po o l s . on to as p acki n g th e i ts co m p l e t i o n co n n e ct G ro u p th e 1 we l l an d end p acki n g are to h o u si n g s th e to p s po o l s are th at can be th at attach e d to acce pt u sed to th e bei n g u sed. tu bi n g ad ap te rs an n u l u s an i n d epen d en t In b o re ( s ) s e al an d ad d i t i o n to th e th at we l l su spe n d to of b o re th e a ttach e d to th e to p of s e rvi n g th e an d s e al s e al m ay be as an n u l u s . of or end o th e r c as i n g s e al are h ou si n g s cas i n g i n te g ral can al s o s u s pe n d 2 s u rf ace B o th s tri n g s or an d s tri n g s . th e y G ro u p th e s tri n g s . wi th C o n fi g u rati o n s to of s po o l s . c as i n g - h e ad th at e i th e r ad ap te rs , val ve u p per or tu b i n g e q u i p m e n t. m as te r f ro m th e c o n n e cto r an d ad ap te rs p i e ce to h o u si n g s m e ch an i s m s s u spe n d th e of su spe n d p acki n g Tu b i n g - h e a d - to - m as te r- val ve or are co n n e cto r m e ch an i s m s d esi g n e d co n n e cto r m e th o d th e C as i n g - h e ad attach e d m e ch an i s m s s e al from an d spool s tu b i n g - h e ad b o re are T u bi n g - h e a d ad ap te rs : l o we r s poo l s : h an g i n g spool s: T u bi n g - h e ad va l ve an d s po o l s T u bi n g - h e ad h an g e r an d c) h ou si n g s C as i n g - h e ad d esi g n ed b) ap p l y. th e th e are p ro vi d e tu b i n g t u b i n g - h e ad m as te r d e pe n d e n t a m e an s s tri n g ( s ) . ad ap t e rs s e al tu bi n g . 1 4.1 4.2 Design 1 4.1 4.2.1 Th e Performance Requirements p ro d u cts ad d i ti o n to m e n ti o n e d th e F o r tu b i n g - h e ad a) in 1 4. 1 4. 1 re q u i re m e n ts ad apte rs of ( see re q u i re m e n ts re q u i re m e n ts of an d an d 1 4. 1 4. 1 1 4. 1 4. 2 . 1 0 ) , P e rf o rm an ce 4. 2 a) b) wi th p e n e trati o n s s h al l m e et th e re q u i re m e n ts of 9. 2 in 4. 2. fo r s h al l g ro u p be th e 1 fo l l o wi n g s h al l t u b i n g - h e ad ca p ab l e of app l y. a d ap te rs : p e rf o rm i n g as Th es e o u tl i n e d in p ro d u cts Tabl e s h al l m eet th e g e n e ral th e g e n e ra l 53. — Table 53 Performance Requirements for Group 1 Tubing-head Adapters Performance Requirement Level Pressure Integrity PR1 1 PR2 3 a cycl e cycl e s FO O TN O TE a b) C apabl e of P e rf o rm an ce re q u i re m e n ts re q u i re m e n ts of 4. 2 an d wi t h s t an d i n g fo r s h al l g ro u p be th e 2 rate d wo rki n g tu b i n g - h e a d cap ab l e of p re s s u re i n t e rn al l y. a d ap t e rs : p e rfo rm i n g as Th e s e o u tl i n e d in p ro d u cts Tab l e s h al l m eet 54. — Table 54 Performance Requirements for Group 2 Tubing-head Adapters Performance Requirement Level Pressure Integrity PR1 1 PR2 3 cycl e cycl e s F O O TN O TE S a b C apabl e of wi th s tan d i n g At m i n i m u m rat e d l o ad th e rate d wo rki n g to m axi m u m rat e d pre s s u re l o ad . i n te rn al l y. a Load Capacity 1 3 cycl e cycl e s b 1 40 AP I S P E C I FI C ATI O N 6 A 1 4.1 4.2.2 Loads Th e — — — — f o l l o wi n g h an g i n g l o ad s s h al l be co n s i d e re d wh e n des i g n i n g h e ad s : tu b u l ar l o ad s ; th e rm al tu b u l ar pre s s u re e x te rn al l o ad s axi al l o ad s; from an d bl o w- o u t- pre ve n ter te s ti n g ben d i n g l o ad s co n s i s t e n t an d wi th fi e l d th e pre s su re ca p ab i l i ti e s tes ti n g of th e o f h an g er packi n g end co n n e c to rs m ech an i s m s ; on th e h e ad s . 1 4.1 4.2.3 End Connectors Th e re q u i re m e n ts in 1 4. 1 fo r f l an g e d or s tu d d e d co n n e cto rs s h al l ap p l y to al l h e ad en ds u si n g f l an g e d en d co n n e cto rs . Fo r be cas i n g - h e ad th re ad e d OECs s h al l N O TE in be h ou si n g wi th acco rd an ce in acco rd a n ce H o u s i n g - to - cas i n g a wi th we l d th re ad e d b o tt o m co n n e cto r, th re ad e d b o tto m co n n e cto rs fo r h ou si n g s s h al l 1 4. 3 . wi th 1 4. 9 . p re parati o n s are o u ts i d e th e s co p e o f th i s s p e ci fi cati o n . 1 4.1 4.2.4 Outlet Connectors 1 4.1 4.2.4.1 Pressure Rating P re s s u re rati n g of o u tl e t co n n e cto rs s h al l be co n s i s te n t wi t h th at of th e u p per e n d co n n e cto r. 1 4.1 4.2.4.2 Flanged or Studded F l an g e d or s tu d d e d o u tl e t co n n e cto rs s h al l be in ac co rd an ce wi th 1 4. 1 . Al s o , f l an g e d or stu d d e d o u tl e ts 1 79 mm (3 / 8 in. ) an d s m al l e r s h al l be f u rn i s h e d wi th val ve - re m o val pl u g p re pa rati o n . Fl an g e d or s tu d d e d 1 o u tl e ts 1 03 mm Val ve - re m o va l (4 / 1 6 pl u g in. ) or l arg e r m a y b e p re p arati o n s s h al l be fu rn i s h e d in wi th acco rd a n ce or wi th o u t wi th val ve - re m o val pl u g pre p arat i o n . 1 4. 6 . 1 4.1 4.2.4.3 API 5B Threaded AP I 5B th re ad e d o u tl e ts s h al l be in acco rd an ce wi t h 1 4. 3 . 1 4.1 4.2.4.4 Other End Connectors OECs s h al l be in acco rd a n ce wi th 1 4. 9 . 1 4.1 4.2.5 Flange Counterbores N O TE Th e i n te n d e d If s u ch to p ro vi s i o n s acce p t co u n te rb o re s o ve rs i z e of th i s s p e ci fi cati o n we ar b u s h i n g s p re p arati o n are d oes an d u sed n ot are n ot app l i cabl e to th e d i am e te r an d d e p th of o ve rs i z e co u n te rb o re s p acke r m e ch an i s m s . in fl a n g e d cau s e th e or s tu d d e d f l an g e s tre s s e s co n n e cto rs , to e xce e d th e th e m an u f actu re r d es i g n s h al l e n s u re t h at th e cri t e ri a. 1 4.1 4.2.6 Vertical Bores 1 4.1 4.2.6.1 Full-opening Vertical Bore In o rd e r bod i e s o ve r to p e rm i t s h al l wh i ch be th e i n te rn al 0. 8 mm bo d y i s p as s ag e (0. 03 be i n g in.) of to o l s l arg e r u sed. or th an b o tto m th e h ol e d ri ft e q u i p m e n t, d i am e te r T ab l e th e m inim um D . 2 8 /Tab l e ve rti cal E. 28 of b o re th e of we l l h e ad l arg e s t cas i n g S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T W e l l h e ad ve rti ca l s h al l bod i e s be as s h o wn 1 4.1 4.2.6.2 Th e be in 0. 8 th e mm T yp i ca l b o re s (0. 03 fo r ap p l i cati o n bei n g o rd e r th at to in th e re q u i re m e n t b o re , fo r are th e re f e rre d m ax i m u m to as cas i n g h avi n g si ze fu l l - o p e n i n g wi th wh i c h th e b o re s . Th e bod i es can m inimum be u sed , th a n th o s e E . 2 8. in. ) s h al l in T ab l e b y s u i ta b l e l arg e r th an of s u ch of cas i n g be 0. 8 D . 2 8 /T abl e re d u c i n g th e d ri ft mm (0. 03 are th an in. ) th e s h o wn th o se l arg e r m ay pi l o t d i am e te r o f ad apt ati o n s h e avi e r E. 28 th re ad s , th an T abl e d ri ft Th e o ve r F i g u re in th e ad ap t e d e tc. cas i n g in l i s te d be ri n g s , to wh i ch 1 5. cas i n g th e unit R e d u ce d D . 2 8 /T abl e d i am e te r si zes th ro u g h - b o re of s m al l e r th e s e e l e m e n ts s h al l u sed . ve rti cal E. 28. th e is of b o re s R e d u ce d h e a vi e s t wal l m ay ve rti cal cas i n g al s o b o re s o ve r be fo r wh i c h u sed. 1 4.1 4.2.6.3 In th i s bod y D . 2 8 /T abl e s p e ci fi e d we i g h ts it va l u e s T abl e tab u l ati o n th i s is in i l l u s trat i o n s s u pp l i e d to we l l h e ad Reduced-opening Vertical Bore ve rti ca l l i s te d co n f o rm i n g fu l l - o p e n i n g 1 41 Increased-opening Vertical Bore acce pt co l u m n o ve rs i ze 6 we ar of bu s h i n g s Tab l e an d D . 2 8 /T abl e p re p arat i o n d oes n ot p acke r E. 2 8. ca u s e m ech an i s m s , H o we ve r, th e it is b o d y s tre s s th e th e to ve rti cal b o re re s p o n s i b i l i t y e xce e d th e m ay of be th e d esi g n i n cre as e d ab o ve m an u f actu re r to th e e n s u re cri te ri a. 1 4.1 4.2.7 Rated Working Pressure Th e rate d wo rki n g wo rki n g p re s s u re p re s s u re l i m i tati o n s of h e ad s s h al l fo r th re ad e d be in acco rd an ce co n n e ct o rs b as e d wi th on 4. 3. 1 . si ze an d Acco u n t t yp e of s h al l be t ake n of th re ad . Key 1 we l l h e ad 2 re g u l ar fu l l - o p e n i n g bod y 3 th re ad e d 4 b o tto m 5 m axi m u m b o tto m 6 re d u ce d b o re 7 cas i n g co n n e cto r 8 s m al l e r s i z e 9 i n te g ral co n n e cto r si ze c as i n g ( attach e d — o r be n e ath th e fu l l - o p e n i n g b o re th re ad cas i n g b o re , b o d y) Figure 1 5 Typical Reduced-opening Vertical Bore ad ap te r , o r pi l ot th e rate d 1 42 AP I S P E C I FI C ATI O N 6 A 1 4.1 4.2.8 Test, Vent, Injection, and Gauge Connectors 1 4.1 4.2.8.1 General T e s t, ve n t, i n j e cti o n , an d g au g e co n n e cto rs s h al l be in acco rd an ce wi th 9. 3. 1 4.1 4.2.8.2 Special Test Port C as i n g - h e ad s po o l s p ro vi d e d a te s t wi th an d p o rt tu b i n g - h e ad in th e s poo l s wi t h ei th er a s e co n d ar y s e al or a cro s s o ve r s e al s h al l be l o we r co n n e cto r. 1 4.1 4.2.8.3 Trapped Pressure A m e an s ve n te d s h al l be p ri o r t o p ro vi d e d o pen i n g s u ch th e th at a n y p re s s u re be h i n d a te s t, ve n t, i n j e ct i o n , an d g au g e co n n e ct o r c an be co n n e cti o n . 1 4.1 4.2.9 Crossover Spools If cas i n g - h e ad re q u i re m e n ts s poo l s of or tu bi n g - h e ad s poo l s are u sed as cro s s o ve r s poo l s , th e y s h al l s ati s f y th e 1 4. 8 . 1 4.1 4.2.1 0 Tubing-head Adapters 1 4.1 4.2.1 0.1 Loads Th e — — f o l l o wi n g l o ad s h an g i n g an d e x te rn al axi al s h al l th e rm al an d be co n s i d e re d tu b u l a r l o ad s ben d i n g l o ad s wh e n on d es i g n i n g ad a p te rs co n s i s t e n t th a t wi th tu b i n g - h e ad i n co rp o rate th e ad ap te rs : h an g e r m e ch an i s m s ; ca p ab i l i ti e s of th e end co n n e c to rs . 1 4.1 4.2.1 0.2 End Connectors Th e a) f o l l o wi n g Lo we r s h al l co n n e cto r: co n n e cto rs b) U ppe r s h al l hub T h ro u g h - wi th en d F l an g e d be co n n e cto r: acco rd an ce cl am p ap p l y. in or s tu d d e d acco rd an ce Th e 1 4. 1 , u p per or in l o we r in co n n e cto rs s h al l be in of an i n d e pen d e n t acco rd an ce acco rd an ce wi th wi th AP I 1 4. 3 , 1 6A or ad ap te r or h ave s wi ve l s h al l an OE C f l an g e s bore tolerances for 5” upper connectors shall be +1 .0 mm co n n e cto rs , th ro u g h - b o re to l e ra n ce s acco rd a n ce wi t h 1 4. 1 . O th e r 1 4. 9 . co n n e cto r th re ad e d co n n e cto rs wi th s h al l be +0. 8 mm (+0. 0 3 in.) of th e be in in fl an g e d acco rd an ce (+0. 04 n o m i n al or acco rd an ce in. ). b o re For s tu d d e d wi t h wi th al l in 1 4. 9 AP I or 1 7D . o th er to p d i m en si on . 1 4.1 4.2.1 0.3 Rated Working Pressure Th e rate d N O TE wo rki n g Th e rate d p re s s u re wo rki n g of tu b i n g - h e ad p re s s u re of ad a p te rs th re ad e d s h al l co n n e cto rs be m ay in acco rd an ce limit th e rate d wi t h 4. 3 . 1 . wo rki n g p re s s u re of th e tu b i n g - h e ad ad ap te r. 1 4.1 4.2.1 0.4 Test, Vent, and Injection Connectors T e s ti n g , ve n t, an d i n j e cti o n co n n e cto rs u se d in tu b i n g - h e ad ad ap te rs s h al l be in a cco rd an ce wi th 9 . 3. S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 4.1 4.2.1 0.5 If Crossover Adapters tu b i n g - h e a d ad ap te rs 1 4.1 4.2.1 0.6 Th e p ro d u cts 1 43 are u sed as cro s s o ve r ad apte rs , th e y s h a l l s ati s f y th e re q u i re m e n ts of 1 4. 8. Penetrations wi t h p e n e trati o n s s h al l m eet th e re q u i re m e n ts of 9. 2. 1 4.1 4.3 Materials M ate ri al u sed fo r b o d i e s , M ate ri al fo r l o ck s cre ws fl an g e s , an d an d o th e r co n n e cto rs o th e r p arts s h al l co n fo rm s h al l to co n f o rm S e cti o n to S e ct i o n 6. 6. 1 4.1 4.4 Quality Control/Testing Al l h e ad s an d ad a p te rs s h al l s u cce s s f u l l y c o m p l e te th e te s ts re q u i re d an d d e s cri b e d in S e cti o n 1 1 . 1 4.1 4.5 Marking Al l we l l h e a d s s h al l be m arke d in acco rd a n ce wi th S e ct i o n 1 2 an d Tabl e 55. — Table 55 Marking for Wellhead Equipment Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct cl as s ( e s ) s pe ci fi cati o n P e rfo rm an ce D ate or rati n g s cl ass l e ve l re q u i re m e n ts ( P SL) (PR) an d /o r b o d y N am e pl ate an d /o r b o d y o f m an u factu re Manufacturer’ S e ri al s n am e o r m ark n u m b e r ( i f app l i cab l e ) N o m i n al bo re End o u tl e t co n n e cto r s i z e an d R ate d s i ze wo rki n g ( i f ap pl i cab l e ) p re s s u re an d B o tto m Th re ad o u ts i d e d i am e te r o f co n n e c to r p re parati o n Mi ni m u m Ri n g N am e pl ate a ve rti cal si ze g ro o ve H ard n e ss b o re ( th re ad e d typ e te s t an d val u e s p ro d u c ts o n l y) N am e pl ate , n u m ber N e ar e ach ( i f ap pl i cab l e ) (s e e 1 2. 8) b o d y, o r n e ar th re ad co n n e cto r o r th re ad Ad j ace n t to te s t l o cati o n F O O TN O TE a Al l Al l o wabl e cas i n g - h e ad acco rd an ce wi th m arki n g s s poo l s are an d S e ct i o n 1 2 P R1 , PR2 , o r P R 2 F, tu b i n g - h e ad an d Tabl e 5 6. as spool s ap pl i cabl e . u sed as cro s s o ve r s poo l s s h al l ad d i t i o n al l y be m arke d in 1 44 AP I S P E C I FI C ATI O N 6 A Table 56—Marking for Wellhead Connectors Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct D ate cl as s ( e s ) o r rati n g s cl as s s pe ci fi cati o n l e ve l ( P S L) N am e pl ate an d /o r bod y N am e pl ate an d /o r bod y o f m an u factu re Manufacturer’s S e ri al n am e n u m be r (i f o r m ark app l i cab l e ) N o m i n al bo re En d o u tl e t co n n e cto r s i z e an d si ze ( i f ap pl i cab l e ) an d R ate d wo rki n g Th re ad s i ze o u ts i d e d i am e te r o f co n n e cto r p re s s u re ( th re ad e d p ro d u cts o n l y) N am e pl ate , N am e pl ate P acko ff cas i n g o r b o d y, b o d y, an d o r n e ar th re ad o u ts i d e d i am e te r o f b o tto m si ze co n n e cto r N am e pl ate Mi n i m u m ve rti cal or b o d y, an d o u ts i d e d i am e te r o f e ach b o re co n n e cto r Ri n g g ro o ve H ard n e s s C as i n g - h e ad h ou si n g s, T abl e 56 N O TE typ e te s t val u e s n u m ber N e ar e ach ( i f ap pl i cab l e ) h ou si n g s, m u l ti s tag e (s e e c as i n g - h e ad s poo l s , an d 1 2. 8) Ad j ace n t s po o l s , a d ap te r an d tu b i n g - h ead s p ace r s po o l s , spool s s h al l to co n n e cto r te s t cro s s o ve r be m arke d as l o cati o n s poo l s , m u l ti s tag e s p e ci f i e d in T ab l e h e ad 55 an d . The bore size shall be preceded by the word “Bore.” P e rfo rm an ce W e l l h e ad f o l l o we d an d o u tl e ts b y th e re q u i re m e n t wi th val ve n o m i n al m arki n g re m o val si ze an d is n ot re q u i re d p re p arati o n s “VR” or “HPVR” fo r we l l h e ad s h al l as be co n n e cto rs . m arke d n e ar th e o u tl e t wi th “ AP I 6A” or “6A” ap p l i cab l e . 1 4.1 4.6 Storing and Shipping Al l h e ad s 1 4.1 5 s h al l be s t o re d an d s h i p pe d in acco rd a n ce wi th S e ct i o n 1 3. Chokes 1 4.1 5.1 General N O TE 1 P o s i ti ve N O TE 2 C h o ke s N O TE 3 Ad j u s tab l e m e ch an i sm as an d are s h o wn ad j u s tab l e ch o ke s n o t i n te n d e d ch o ke s in h ave F i g u re 1 6. to an be are ch o ke s u s ed as e xte rn al l y Ac tu ato rs th at i n cl u d e re s tri cti o n s o r o ri f i ce s to co n tro l th e fl o w rate of fl u i d s . s h u to ff val ve s . co n tro l l e d fo r ad j u s tab l e vari abl e - are a ch o ke s are o ri fi ce c o ve re d in co u p l e d 1 4. 1 6. wi th an o ri fi ce - are a- i n d i cati n g S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 45 Key 1 m axi m u m 2 re m o vabl e 3 s te m 4 5 6 i n d i cati n g a o ri fi ce d i am e te r 7 o u tl e t 8 o ri fi ce 9 s te m bo d y 1 0 i n l e t co n n e cto r bo n n et 1 1 h an d wh e e l s e at ti p m e ch an i s m ( typ e is co n n e cto r are a o r l e ve r o p ti o n al ) F l o w d i re cti o n . b D i m en s i on s u si n g A F i g u re an d B are B. 1 1 . ag re e d b e twe e n m an u factu re r an d pu rch as e r an d m ay b e s pe ci fi e d — Figure 1 6 Typical Adjustable Choke N O TE 4 fl o w b e an s , P o s i ti ve as ch o ke s s h o wn in acco m m o d ate F i g u re re p l ace ab l e parts h avi n g fi xe d o ri fi ce d i m e n si o n s , wh i ch are co m m o n l y cal l e d 1 7. Key 1 cag e 2 re m o vabl e 3 o ri fi ce 4 o ri fi ce a b n i pp l e ( o p ti o n al ) 5 pl u g 6 o u tl e t l e n g th 7 bo d y d i am e te r 8 i n l e t co n n e cto r fl o w b e an o r cap co n n e cto r F l o w d i re cti o n . Di m en si on s Fi g u re A B. 1 1 . an d B are ag reed — between m an u factu rer an d Figure 1 7 Typical Positive Choke pu rch aser an d m ay be speci fi ed u si n g 1 46 AP I S P E C I FI C ATI O N 6 A 1 4.1 5.2 Design 1 4.1 5.2.1 General Ch okes sh al l m eet th e req u i rem en ts of Secti on 4 an d Secti on 5, i n ad d i ti o n to th ose i n 1 4. 1 5. 2. 2 th rou g h 1 4. 1 5. 2. 9. 1 4.1 5.2.2 Performance Requirements C h o kes in Tabl e s h al l 5 7. m e et th e Th i s g en e ral s h al l i n cl u d e p e rfo rm an ce p o s i ti ve req u i re m e n ts ch o ke s , of 4. 2 an d m an u al l y actu at e d s h al l be ch o kes , cap ab l e an d of pe rform i n g ch o ke s d es i g n ed as o u tl i n ed for actu ato rs . Table 57—Performance Requirements for Chokes Performance Requirement Level Operating Cycles PR1 3 PR2 200 Seat-to-body Sealing a cycl e s 1 cycl e s cycl e 3 cycl e s FO O TN O TE a O pe rati n g cycl es do n ot app l y to po s i ti ve ch o kes . 1 4.1 5.2.3 End Connectors En d co n n e cto rs s h al l co n f o rm to 1 4. 1 , 1 4. 3 , or 1 4. 9 . 1 4.1 5.2.4 Nominal Size Th e n o m i n al s i ze a va i l ab l e si ze d e s i g n ati o n of th e ch o ke s h al l be th e i nlet co n n e cto r s i ze, fo l l o we d by th e m axi m u m o ri fi ce 1 fo r th at ch o ke in u n i ts of 0. 4 mm / ( 64 in. ). If th e ch o ke o ri fi ce is n ot a si n g l e ci rcu l ar o ri f i ce , th e 1 m ax i m u m to th e s i ze to tal s h o wn ch o ke s h al l o ri f i ce be th e d i am e te r of a ci rcl e , in i n cre m e n ts of 0. 4 mm ( / in. ) , 64 wh o s e are a is e q u al are a. 1 4.1 5.2.5 Rated Working Pressure For ch o ke s ch o ke For s h al l ch o ke s co n n e cto r, of th e h avi n g be th e h avi n g th e 20. 7 an ch o ke u ps tre am e x am p l e , en d rate d wo rki n g en d h ave a co n n e cto r 1 3. 8 M Pa of th e p re s s u re u p s tre am s h al l en d M Pa co n n e cto rs s am e of th e co n n e cto r t wo - p art an d th e (3000 ps i rate d en d of rate d rate d wo rki n g h i g h er wo rki n g wo rki n g 200 0 p re s s u re , th e rat e d wo rki n g p re s s u re of th e c o n n e ct o rs . rate d wo rki n g p re s s u re p re s s u re p re s s u re co n s i s ti n g of th e of th an th e th e rat e d d o wn s tre am d o wn s tre am wo rki n g en d en d p re s s u re co n n e cto r, fo r ps i ) . 1 4.1 5.2.6 Flow Design C h o ke s pl u g , of s h al l be p o s i ti ve d esi g n ed to d i re ct fl o w awa y f ro m th e bon n e t of ad j u s tab l e ch o ke s an d th e cap , or b l an ki n g ch o ke s . 1 4.1 5.2.7 Vent Requirement Al l ch o ke s ad j u s tab l e s h al l be ch o ke s d esi g n ed o r th e to ve n t b o d y- to - cap trap p e d p re s s u re co n n e cto r o n p ri o r p o s i ti ve to re l e as i n g th e b o d y - to - b o n n e t co n n e cto r on ch o ke s . 1 4.1 5.2.8 Flow Beans for Positive Chokes N O TE Th e 1 F l o w b e an s o ri fi ce si ze of are an y d e fi n e d as i n d i vi d u al th e re p l ace ab l e p ro d u cti o n fl o w o ri fi ce b e an p arts an d o f p o s i ti ve th e ch o ke s . i n cre m e n t b e t we e n s i ze s are o p ti o n a l wi t h th e 1 m an u f actu re r b u t P ro rati o n b e an s s h al l s h al l be s p e ci f i e d h ave a n et in d i am e te r i n cre m e n ts e f f e cti ve o ri fi ce l e n g th of of 0. 4 mm 1 52 . 4 ( mm / 64 in. ) . 1 .5 mm 1 d i am e te rs of th e s e b e an s s h al l be s p e ci f i e d in (6 in. 5 / 64 in. d i am e tri cal i n cre m e n ts , i . e. 0. 06 i n. ) . 6 / 64 in. , Th e 7 / 64 in. , o ri fi ce 8 / 64 in. , / 64 in. S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T N O TE 2 Th e o ri fi c e si ze of an y i n d i vi d u al p ro d u cti o n b e an an d th e 1 47 i n cre m e n t be twe e n si ze s are o p ti o n al wi th th e m an u factu re r. 1 4.1 5.2.9 Adjustable Choke Indicating Mechanism Ad j u s tab l e ch o ke s are a at an y i n d i cate s h al l ad j u s te d d i am e te rs be e q u i p ped ch o ke of s e tti n g ci rcu l ar wi t h a vi s i b l e th ro u g h o u t o ri f i ce s h avi n g i ts o ri fi ce - are a- i n d i ca ti n g o p e rati n g are as ra n g e . e q u i val e n t to Th i s th e m e ch an i s m m e ch an i s m m inim um fl o w to d efi n e s h al l are as be at th e o ri f i ce ca l i b rate d an y to ad j u s tab l e 1 ch o ke s e tti n g . Th es e m arki n g s s h al l be in d i am e tri cal i n cre m e n ts 1 ( of e i th e r 0. 4 mm / ( 64 in. ) or 0. 8 mm 3 / in. ) 32 fo r ch o ke s e tti n g s b e t we e n 0. 0 mm (0 in. ) an d 3 1 9. 2 mm u sed . It ( is 1 4.1 5.3 M ate ri al s te m mm ( / 4 in. ), 1 / in. ), 4 d i am e tri cal n o t re q u i re d to i n cre m e n ts equi p actu ate d of 0. 4 ch o ke s mm wi th ( i n cl u s i ve . Fo r ch o ke 1 / 64 an in. ), 0. 8 i n d i cati n g mm ( s e tti n g s fo r bo d i e s , fo r al l an d bo n n e ts , o th e r co rro s i o n - ti p s 1 / in. ), 32 or 1 .6 mm ( / in. ) 1 6 m ay As s e m b l e d 1 4.1 5.5 p arts an d pl u g s s h al l o r caps , m e et th e ab ra s i o n - re s i s tan t p o s i ti ve - ch o ke ch o ke s an d en d co n n e ct o rs re q u i re m e n ts m ate ri al s , of s h al l S e ct i o n co ati n g s , or co n f o rm 6 or o ve rl a ys to 1 4. 1 6, s h al l S e cti o n as be 6. app l i c abl e . u sed fo r Ad d i t i o n al l y, ad j u s tab l e - ch o ke fl o w b e an s . s h al l s u cce s s f u l l y co m p l e t e th e te s t s re q u i re d b y an d d e s cri b e d in S e ct i o n 1 1 . Marking m arki n g sh al l be as s p e ci f i e d in S e cti o n 1 2 an d T abl e 58. — Table 58 Marking for Chokes Required Markings AP I Required Location(s) 6A or 6A Te m p e ratu re M ate ri al P ro d u ct cl as s ( e s ) D ate rati n g s l e ve l re q u i re m e n ts ( P SL) (PR) a N am e pl ate o f m an u fac tu re Manufacturer’s S e ri al n am e an d /o r bod y o r m ark n u m b e r ( i f app l i cab l e ) N o m i n al bo re M a xi m u m End or cl ass s pe ci fi cati o n P e rfo rm an ce an d s i ze o ri fi ce ( i f ap pl i cab l e ) si ze o u tl e t co n n e cto r s i z e N am epl ate an d /o r bod y an d ou tsi d e d i am eter of R ate d wo rki n g p re s s u re con n ector Th re ad si ze ( th re ad e d p ro d u c ts o n l y) N am e pl ate , b o d y, F l o w d i re cti o n D i re c ti o n Ri n g of typ e te s t an d val u e s to o pen H an d wh e e l n u m ber N e ar e ach ( i f ap pl i cab l e ) (see 1 2. 8) FO O TN O TE Al l o wabl e o r n e ar th re ad Bod y m o ve m e n t g ro o ve H ard n e s s a be m e ch an i s m . 1 4.1 5.4 Quality Control/Testing C h o ke a b o ve Materials M ate ri al s s p e ci al 1 9. 2 m arki n g s are P R1 , PR2 , o r P R 2 F, as ap pl i cabl e . co n n e cto r o r th re ad Ad j ace n t to te s t l o cati o n 1 48 AP I C h o ke s C h o ke s h al l be bean s m ark o n i ts m arke d s h al l o u ts i d e be wi th th e i r n o m i n al m arke d as si ze s p e ci f i e d in S P E C I FI C ATI O N 6 A an d m ax i m u m T abl e 59 , wi t h o ri f i ce th e or as s p e ci f i e d in 1 4. 1 5. 2 . 4. ifice size and the manufacturer’ s n am e or d i am e te r o r e n d . Table 59 ―Marking for Choke Beans Marking Manufacturer’ Si ze ; s n o m i n al n am e o ri fi ce Location o r m ark si ze ; b e an s i ze O u ts i d e d i am e te r o r e n d O u ts i d e d i am e te r o r e n d 1 4.1 5.6 Storing and Shipping C h o ke s s h al l be s to re d an d sh i pp e d in acco rd an ce wi t h S e ct i o n 1 3. 1 4.1 6 Actuators 1 4.1 6.1 General 1 4.1 6.1 .1 Types Th i s s e cti o n e q u i pm e n t If th e are actu ato r n ot ap pl y is actu ate d if to h yd rau l i c, s i n g l e - acti n g s u p pl i e d co n s i d e re d actu ato r, N O TE s h al l i n cl u d i n g p art as s e m b l e d wi th of th e wi th a p n e u m ati c , l i n e ar, th e as s o ci a te d actu ato r val ve an d d o u b l e - acti n g an d p arts s h al l p re p are d e l e ctri c - p o we re d l i n e ar, an d of th e val ve m eet th e re q u i re m e n ts fo r an a ctu ato r, n ot wi th i n actu at o rs fo r we l l h e ad an d tre e ro tary t yp e s . or ch o ke s h al l ( b o n n e t, of m eet 1 4. 1 1 th e s te m , or s e al s ) , 1 4. 1 5 , th e s e p art s re s p e ct i ve l y. re q u i re m e n ts of Th e 1 4. 1 1 . 1 . 3 fo r val ve s . Actu ato rs p o we re d usi n g re tai n e d fl u i d are th e s co p e o f th i s d o cu m e n t. 1 4.1 6.1 .2 Temperature Rating Actu ato rs q u al i fi e d Th e s h al l as h a ve re q u i re d m inim um rati n g m an u f actu re r an d Th e m axi m u m N O TE Th e a te m p e ratu re b y th i s s h al l rati n g , fo r wh i c h m e tal l i c m ate ri al s an d n o n m e tal l i c s e al s s h al l be s p e ci f i cati o n . be a temperature listed under “min” in Tab l e 2, u n l ess s p e ci f i e d o th e rwi s e by th e pu rch as e r. rati n g s tan d ard s h al l be no l ess u p p e r te m p e ratu re th an 65 rati n g °C is 65 (1 50 °C ° F) . ( 1 50 ° F) . 1 4.1 6.2 Design 1 4.1 6.2.1 General Actu ato rs 1 4. 1 6 . 2 . 2 s h al l to m eet th e re q u i re m e n ts of S e cti o n 4 an d S e cti o n 1 4. 1 6 . 2 . 8 . 1 4.1 6.2.2 Performance Requirements Actu ato rs s h al l be capa b l e of p e rf o rm i n g as o u tl i n ed in T abl e 60 . 5, in a d d i ti o n to th e re q u i re m e n ts in S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 49 Table 60 —Performance Requirements for Actuators Performance Requirement Level Number of Operating Cycles PR1 3 cycl e s PR2 200 cycl e s 1 4.1 6.2.3 Pressure Th e m an u factu re r s h al l H yd ra u l i c an d i d e n ti f y th e pn e u m ati c a ctu ato rs s u p p l y p re s s u re s h al l be ra ti n g d esi g n ed to of th e actu at o r. wi t h s tan d actu ato r p ro o f te s t p re s s u re . 1 4.1 6.2.4 Fluid Connectors H yd ra u l i c h ave a an d p n e u m ati c p re s s u re rat i n g co n n e ct o rs e q u al to s h al l co n fo rm o r g re ate r t h an th e to th e m an u factu re r s u p p l y p re s s u re s p e ci f i cati o n s . rati n g of th e Th e co n n e cto rs s h al l actu ato r. 1 4.1 6.2.5 Pressure Relief Al l actu at o rs va l ve , s h al l ch o ke , N O TE A p ro vi s i o n as part In p n e u m ati cal l y th e be d es i g n ed to p re ve n t p re s s u re bu i l d - u p wi th i n th e actu ato r ca s e due to l e akag e f ro m th e o r actu ato r. o f e i th e r th e fo r re l i e f val ve of p re s s u re o r th e actu ato r. o p e rate d s u p p l y p re s s u re rati n g actu ato rs , of th e bu i l d -u p a re l i e f m ay be d e vi ce i n cl u d e d s h al l be in th e val ve p ro vi d e d bon n et to as s e m b l y re l i e ve at no ( an d as s o ci ate d h i g h er th an 1 20 p arts ) % of actu ato r. 1 4.1 6.2.6 Electrical Specifications E l e ctri cal p arts I E C /C E N E L E C . s p e ci f i cati o n . s h al l be C o n tro l T h e rm al in acco rd an ce l at ch i n g p ro te cti o n wi th ( h o l d - o pe n ) fo r th e th e re q u i re m e n ts p o we r m o to r s h al l s h al l be be in of AP I 1 4F acco rd an ce or th e wi th app l i cab l e th e s tan d ard s manufacturer’ s of wri tte n p ro vi d e d . 1 4.1 6.2.7 Actuation Forces Actu ato r o u tp u t f o rce s s h al l m eet or e xce e d th e o pe rati n g re q u i re m e n ts s p e ci f i e d by th e val ve or ch o ke m an u f actu re r. 1 4.1 6.2.8 Interface Requirements Parts sh al l con form to appl i cabl e i n terface d i m en si on s an d oth er re q u i rem en ts s peci fi ed by th e val ve m an u factu rer. 1 4.1 6.3 Materials 1 4.1 6.3.1 Pneumatically or Hydraulically Powered Actuators M e ta l l i c an d n o n m e tal l i c The manufacturer’ — — — m e ch an i cal ch e m i cal s m ate ri a l s wri tte n u se d s p e ci fi cati o n s p ro p e rt y re q u i re m e n ts ; com p o s i ti o n s ; h e at- tre atm e n t. in actu ato rs s h al l f o r m e tal l i c h ave m ate ri a l s wri t te n s h al l m ate ri a l d e fi n e th e s p e ci fi cati o n s . f o l l o wi n g : 1 50 AP I I m p act te s ti n g c yl i n d e rs , fo r actu ato r p i s to n s , an d The manufacturer’ s p arts th at d i ap h rag m wri tte n re tai n h ou si n g s) s p e ci fi cati o n s S P E C I FI C ATI O N 6 A p n e u m ati c/h yd rau l i c sh al l fo r be in co n tro l a cco rd an ce n o n m e tal l i c m ate ri al s wi th s h al l fl u i d an d 6. 3. 2. 3 , be in p re s s u re P SL 1 (e. g . p re s s u re re q u i re m e n ts . acco rd an ce wi th 6. 2. 3. 1 4.1 6.3.2 Electric Actuators M ate ri al s u sed fo r e l e ctri c a ctu ato rs s h al l co n f o rm the manufacturer’ to s wri t te n s p e ci f i cati o n s . 1 4.1 6.3.3 Traceability Actu ato r an d p arts th at d i ap h rag m m ate ri al re tai n trace ab i l i t y. i n cl u d e d h e at manufacturer’ N O TE If l o t( s ) . s p n e u m ati c/h yd rau l i c h ou si n g s) h avi n g Trace abi l i t y Al l wri tte n p arts in a rat e d s h al l a be co n tro l wo rki n g s u ff i ci e n t m u l ti h e at j ob l ot fl u i d an d p re s s u re if th e s h al l p art be p re s s u re g re ate r can be re j e cte d (e. g . th an trace d if an y p re s s u re 2. 6 M Pa to h e at a j ob l ot c yl i n d e rs , (375 psi ) l ot d oes th at not p i s to n s , s h al l re q u i re i d en ti fi e s th e co n f o rm to th e actu ato r wi th i n s p e c i fi cati o n s . h e at l o t trace abi l i ty i s m ai n tai n e d , co n fo rm i n g h e at l o ts m ay be re tai n e d . 1 4.1 6.3.4 Nonmetallic Sealing Elements N o n m e tal l i c th e an d s e al te m p e ratu re s h al l Se al i n g h a ve m ate ri al s rati n g s h al l d o cu m e n tati o n e l e m e n ts be s p e ci f i e d s h al l be cap ab l e by of th e th e c o n tro l l e d of wi th s ta n d i n g m an u f actu re r. co m p ati b i l i t y o f in acco rd a n ce Th e th e th e fl u i d wi t h s u p pl y p re s s u re m an u factu re r wi t h 1 0. 4. 6, s h al l n o n m e tal l i c PSL rati n g of s p e ci f y th e th e o p e rati n g fl u i d ( s ) s e al s . 1 . 1 4.1 6.3.5 Welding Requirements Wel d i n g s h al l re q u i re m e n ts m ag n e ti c be in s h al l p arti c l e acco rd an ce be vi s u al wi th th e e x am i n at i o n e x am i n at i o n , as ap p l i cab l e fo r re q u i re m e n ts f abri cati o n app l i ca b l e , we l d s . fo r m ate ri al of S e cti o n R e p ai r d e fe cts we l d s 7, e xce pt s h al l th at i n cl u d e q u al i t y liquid co n tro l p e n e tran t or o n l y. 1 4.1 6.4 Quality Control/Testing 1 4.1 6.4.1 Actuator Shell Test Actu ato r an d N O TE In 1 cas e s ati s f y Th e th e th e re q u i re d N O TE Th e — — as 2 t h at re tai n p arts bon n et p art of th re e s h al l m ay b e fo r th e re q u i re m e n ts p re s s u re of p n e u m ati c h ou si n g s) th e W ate r wi th te s t co n s i s t — p arts d i ap h ra g m be te s te d 1 4. 1 1 va l ve or actu ato r p ro o f o r wi th o u t s h al l be a to th e p re s s u re s e co n d ar y p re s s u re - h o l d i n g p re s s u re - h o l d i n g bee n h as i s o l ate d co n tro l p ro o f fl u i d te s t to an d p re s s u re d e m o n s trate (e. g . p re s s u re s tru ctu ral c yl i n d e rs , p i s to n s , i n te g ri t y. or ch o ke f o rm s an re s p e ct i ve l y. i n te g ra l T e s ti n g p art of of th e a l oos e bon n et actu ato r, s te m th e p acki n g bon n et s h al l s h al l n ot be te s t. g as , m inim um re d u cti o n B o th a of o r h yd rau l i c 1 .5 ti m e s fl u i d th e m ay b e s u ppl y u sed as th e te s ti n g p re s s u re rati n g of Th e p e ri o d fl u i d . th e actu ato r. Th e te s t s h al l p arts : p e ri o d ; p re s s u re to 1 4. 1 5, ad d i ti ve s , p ri m ary p re s s u re - h o l d i n g of h yd ra u l i c s i m u l tan e o u s l y o r s e p arate l y. m ati n g of or s u b j e cte d been fro m p e ri o d s re ach e d th e ze ro ; p e ri o d . s h al l an d pre s s u re n ot h as be l ess s tabi l i z e d , s o u rce , an d th e th an th e 3 m in. e q u i pm e n t e x te rn al s u rf ace s te s t an d of th e th e s h al l n ot beg i n p re s s u re - m o n i to ri n g p arts h ave be e n u n ti l th e d e vi ce tes t h ave th o ro u g h l y d ri e d . S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T Acce ptan ce cri te ri a: Th e e q u i pm e n t s h al l sh ow n o vi s i b l e l e akag e d u ri n g 1 51 e ach h ol d i n g pe ri o d . 1 4.1 6.4.2 Functional Testing E ach actu ato r actu ato r p n e u m ati c s u i tab l e a) be h yd rau l i c wi th f o l l o wi n g Tes t fo r % read i n g an d s m o o th l y p re s s u re S e cti o n c) G as b o th 1 00 % fu l l y or an d % Test Test or as s em b l y te s te d m ed i a p o we r ac tu ato r no Th e m i n i m u m for not be fo r s u ppl i e d fo r a an d s e parate l y. h yd rau l i c to s h al l be % th e 1 00 th e of for e ach actu ators test i s ol ated e l e ctri c o p e rat i o n . Test Th e m ed i a fo r actu ato rs s h al l be a act u ato rs s h al l be in p ro pe r s t i ck - s l i p acco rd an ce or wi th 3 min each be en by c ycl i n g ch att e ri n g fo r tes t th e 1 0 th e m in press u re an d at for h as Th e test pressu re act u ato r, actu ato r b e h avi o r. 1 1 be s t e ps of be record e d . th e Th e t wo rati n g re ach e d s ou rce. peri od s h al l ti m e s . S e cti o n at h as th e pressu re th re e in s u pp l y p res s u re pressu re from o p e rati o n of p re s s u re - te s te d tes t pre s su re s h al l an d press u re- h ol d i n g m inim um n o ti ce ab l e in u n ti l be en of each te s te d s e al s th an te st d u rati o n beg i n pos i ti o n , te s te d l es s pn eu m ati c d e vi ce h as wi t h o u t be Th e an d at th e e n d s h al l s h al l s e al : 20 s h al l s tro ke d an d ch o ke p ro p e r i n te n d e d n i tro g e n . n i tro g e n . press u re peri o d actu ato r th e d i re cti o n s an o p e rati o n al ag re e d 1 1 . th e b acks e at If in te s t b e t we e n l atch i n g te s ts te s t: If bo n n e t wi th s h al l th e (h ol d re q u i re d th e wi th an d be p e rf o rm e d m an u f actu re r open ) an d o pe n i n g an d m e ch an i s m b y S e ct i o n bon n et acco rd a n ce th e acco rd an ce to Th e d u ri n g N O TE Al l Th e to va l ve co n d u cte d 1 4.1 6.5 actu ato r al l o we d . te st is Th e f ro m s h al l f i n al th e o p e rat e as s e m b l y ap p ro p ri at e P SL of of th e ent. For BSDVs with actuators sized at differential pressures lower than the valve’s rated working p re s s u re , te s te d Th i s at or d e m o n s trate it be l o w . g re ate r th an is ai r or to w h i ch re q u i re m e n ts . o rd e r s h o wn no te s t fo r as ai r th e press u re- m o n i to ri n g t e s t: in as p n e u m ati c m in f u n cti o n al s u ch s u ch ti m e at th e be g i n n i n g to a d es i g n th e of 5 to e q u i pm e n t g as , g as , l e akag e an d p o s i ti o n eq u i pm an d vi s i b l e O p e rati o n a l actu ato r a a e l e ctri cal actu ators . an d n o rm al or th e be ap p l y i n press u re stabi l i zed , wi th pres s u re s No h yd rau l i c b) th e h yd ra u l i c actu ator. s u b j e cte d s h al l fl u i d s h al l b y app l yi n g 20 be te s te d actu ato rs acco rd an ce Th e s h al l m ay th e p u rch as e r p o we r va l ve af te r a g ai n s t al l re q u i re m e n ts o th e r fo r th e si zi n g te s ti n g e l e ctri c is d i ff e re n ti a l co m p l e te d actu ato rs s h al l in be 1 1 . act u ato r are f u rn i s h e d as a a PSL unit fo r P SL 4 val ve s , a te s t s h al l be 1 1 . 3. actu ato r are fu rn i s h e d as unit fo r 3G val ve s , a te s t m ay be co n d u cte d in 1 1 . 3. Marking actu ato rs co n s i d e re d s h al l p art of be m arke d th e va l ve as s pe ci fi e d fo r m arki n g in S e ct i o n 1 2 an d Table 61 B o n n e ts attach e d Required Location(s) 6A or 6A Te m p e ratu re cl as s ( e s ) P e rfo rm an ce re q u i re m e n ts D ate or rati n g s (PR) a N am e pl ate o f m an u factu re Manufacturer’s S e ri al n am e an d /o r b o d y o r m ark n u m b e r ( i f app l i cab l e ) S u ppl y p re s s u re H ard n e ss te s t rati n g val u e s ( i f ap pl i cab l e ) (s e e 1 2. 8) FO O TN O TE a 61 . —Marking for Actuators Required Markings AP I T abl e p u rp o s e s . Al l o wabl e m arki n g s are P R1 , PR2 , o r P R 2 F, as ap pl i cabl e . Ad j ace n t to te s t l o cati o n to act u at o rs s h al l be 1 52 AP I M arki n g l i m i te d fo r to , e l e ctri c are a actu ato rs m ay cl as s i fi cati o n , be on vo l tag e , a S P E C I FI C ATI O N 6 A s e parat e f re q u e n c y, n am e pl ate am p e rag e on th e act u ato r ( s tarti n g an d an d s h al l ru n n i n g ) , i n cl u d e , an d bu t m o to r n ot be i n s u l ati o n re q u i re m e n ts . 1 4.1 6.6 Storage and Shipping S to ra g e an d s h i pp i n g s h al l be p e r S e ct i o n 1 3. 1 4.1 7 Safety Valves, Shutdown Valves, and Actuators 1 4.1 7.1 General 1 4.1 7.1 .1 Valves S af e ty va l ve s s h al l co n f o rm to th e ap p l i cab l e re q u i re m e n ts of 1 4. 1 1 fo r actu ate d va l ve s or val ve s p re p are d f o r actu ato r. The term “safety valve” N O TE s h u td o wn S S Vs val ve an d can re fe r to s u rface s afe ty val ve (S S V) , u n d e rwate r s afe ty val ve ( U S V) , or b o ar d i n g ( B S D V) . U S Vs s h al l B S D Vs s h al l R e co rd re q u i re m e n ts co n fo rm co n fo rm to th e to th e re q u i re m e n ts re q u i re m e n ts fo r P SL f o r S S V s /U S Vs /B S D Vs fo r P S L 3 s h al l as be 2 as a m inim um . a m inim um . in acco rd an ce wi th S e ct i o n 1 5. 1 4.1 7.1 .2 Actuators Actu ato rs N O TE val ve f o r S S Vs , Th e ( U S V) , U S Vs , an d B S D Vs “safety valve actuator” te rm o r b o ard i n g s h u td o wn val ve s h al l can m eet re fe r to th e th e re q u i re m e n ts actu ato r of a of 1 4. 1 6. s u rface s afe ty val ve ( S S V) , u n d e rwate r s afe t y ( B S D V) . 1 4.1 7.2 Design 1 4.1 7.2.1 General S af e ty va l ve s s h al l s ati s f acto ri l y i n Th e s af e ty val ve d am ag e or to th e s h al l p re s s u re g re as e th e Desi g n S af e ty be or g re as e be s e al an t val ve s be to is of a an d by s afe ty i n te rn al p re s s u re re q u i re d in h ave en d of d esi g n . actu ato r, va l ve bod y at t h e th e i n cl u d e cl o s e d val ve m ate ri al s th e co n n e cto rs p re s s u re va l ve co n f o rm i n g s afe t y va l ve in wate r co n f o rm i n g th e or th e val ve wi th i n d epth bod y p re s s u re m ax i m u m Th e wh e n m ax i m u m s af e t y wi th o u t re d u c i n g s h al l co n s tru cte d to S e cti o n 6 an d s h al l p e rf o rm 1 4. 1 7. 2. 3 . 3 . n o rm al l y or an y sea fo r U S Vs s h al l fo r re q u i re d val ve u n der up o r s e al a n t cri te ri a d esi g n ed te s ts s afe t y d e p re s s u ri z e d , e x te rn al If th e i ts is s h al l be actu a te d p re s s u re d esi g n ed o pen rati n g , or an d to o p e rat e , cl o s e d , fo r wi th o u t p re s s u ri z e d U S V, u n d er an y rati n g . s te m are a, p ro vi s i o n s s h al l be m ad e fo r i n j e cti n g s afe t y val ve . d e p th . to 1 4. 1 1 , e xce p t th at th re ad e d en d co n n e cto rs s h al l n ot u sed . 1 4.1 7.2.2 Performance Requirements 1 4.1 7.2.2.1 Valves S af e ty va l ve s va l i d ate d as s h al l be s p e ci f i e d d esi g n ed in to s ati s f y 1 4 . 1 7. 2 . 3 . 3 . th e p e rf o rm an ce re q u i re m e n ts s p e ci f i e d in Tab l e 62 an d s h al l be S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T Table 62 ―S u m m ary of Val i d ati on Req u i rem en ts for S afety Val ves Performance Requirements Operating Thermal Cycles Cycles Safety Valve Service Class 1 53 Testing Requirements Design Validation Testing I 200 3 PR2F II 200 3 PR2F III 200 3 PR2F 6AV1 Sand Slurry Testing N ot AP I AP I re q u i re d 6 AV1 a C l as s 6 AV1 C l as s II III FO O TN O TE a M an u fact u re r m ay pe rfo rm an AP I 6 AV1 C l as s II t es t re pl aci n g th e s an d s l u rry wi t h p l ai n wate r as th e t e s t fl u i d . 1 4.1 7.2.2.2 Actuators Actu ato rs f o r s af e ty va l ve s s h al l be d esi g n ed to s ati s f y th e PR2 l e ve l of 1 4. 1 6. 2 as a m inim um . 1 4.1 7.2.3 Product-specific Design Requirements 1 4.1 7.2.3.1 SSV Design N O TE An M u l ti pl e SSV an d b l o ck re q u i re m e n ts l e n g th , an d val ve of m ay be val ve s th i s a si ng l e s h al l be s p e ci f i cati o n . o th e r ap p l i cab l e l o os e val ve or on e m an u f actu re d Si n g l e-u n i t di m en si on s SSV s p e ci f i e d in val ve an d in m u l ti p l e a s u ppl i e d val ve s s h al l in val ve b o d y. acco rd an c e co n f o rm to th e wi th b o re al l o th e r d i am e te r, a p p l i cab l e f ace - to - f ace 1 4. 1 1 . 1 4.1 7.2.3.2 USV and BSDV Design N O TE U SV A U S V/B S D V an d BS D V val ve m ay b e d es i g n s s h al l a si n g l e m eet l oose th e val ve or on e re q u i re m e n ts val ve of in a m u l ti pl e 1 4. 1 7. 2. 3 . 1 val ve fo r bo d y. SSV d esi g n , wi th th e f o l l o wi n g e x ce pti o n s . — U S V/B S D V m ay s p e ci f i cati o n , — U S Vs m ay be re q u i re m e n ts — B S D Vs m ay i n si d e of of of of en d as co n n e ct o rs n o ted in n o n s tan d ard th i s be re q u i re m e n ts th e u se e x ce pt d i am e te rs s p e ci f i e d in AP I 1 7D as we l l as end co n n e cto rs in th i s b o re s a n d /o r f ace - to - f ace l e n g th s . En d co n n e cto rs s h al l m eet al l o th e r m eet al l o th e r s p e c i fi cati o n . n o n s t an d ard th i s as 1 4. 1 7 . 2 . 1 . b o re s s p e ci f i cati o n . of pi pi n g an d /o r f ace - to - face R e d u ce d - o p e n i n g u p s tre am l e n g th s . BSDV o r d o wn s tre am of fl o w th e En d p o rts co n n e cto rs s h al l be si zed s h al l in acco rd an ce wi th B S D V. 1 4.1 7.2.3.3 Valve Design Validation Testing N O TE 1 See Val i d ati o n of re q u i re m e n t i n te rn al a as t e s ti n g , f o l l o wi n g 62 fo r a s u m m ary o f val i d ati o n si n g l e-u n i t P R2F d esi g n va l i d ati o n Th e Tab l e an d a an d s h al l s af e t if s af e ty C l as s al l ap p l y. I, II, va l ve or III s h al l re q u i re m e n ts . val i d ate s e rvi ce , a wi th o u t m u l ti p l e - ad d i ti o n al y valve within the manufacturer’ o th e r s cal i n g re q u i re m e n ts are s or p ro d u ct s ati s f i e d . b l o ck- t yp e va l i d at i o n line val ve t e s ti n g , th at h as if fo r it is p as s e d p e rfo rm an ce of th e th e s am e re q u i re d 1 54 AP I a) C l as s b) C l as s I s e rvi ce : II an d III re q u i re m e n ts acco rd an ce c) Tes t To s e rvi ce : ( P R 2 F) wi th AP I re q u i re m e n ts N O TE 2 Th i s 1 ) F o r AP I 2) For of N O TE be 3 It an d is s ca l i n g not II 6 AV 1 a s p e ci f i c s ati s f i e d . In th e s afe t y ad d i t i o n , wi t h Fo r P R 2 F PR2F val ve th e or I I I th e an re q u i re d val i d ati o n , b y te m pe ratu re val i d at i o n , va l i d ati o n : wi th te s te d s af e t y val ve , val i d at e be s cal i n g : C l as s va l ve I p ro ce d u re s d esi g n va l ve fo r s h al l of An n e x s e rvi ce p as s th e F s h al l C l as s C l as s II II or be or co m p l e te d . III, C l as s th e III C l as s te s t i n g I in 6 AV1 . i n cl u d e s PR2F a C l as s To s h al l an d 6 AV 1 s af e t y s h al l val i d ate S P E C I FI C ATI O N 6 A s am e rati n g , th e of b o re th at a si n g l e val ve an th e be p ro vi s i o n s rati n g , p ro vi s i o n s SSV s e al i n g actu ato r th at m e e ts s cal i n g p re s s u re s cal i n g Va l i d ati o n val ve th e or an d of U SV re q u i re m e n ts co n s e cu ti ve l y desi g n AP I or m e ch an i s m of te s te d of F. 1 . 1 4 app l y. fam i l y. 6 AV1 BS D V an d sh al l s h al l ap p l y. val i d ate s d esi g n th e f am i l y. o th e r Th e two t yp e s s af e t y va l ve 6 AV1 . to 6A P R2 F an d 6 AV1 . Th e te s ts are not cu m u l ati ve . d) Tes t ag e n c y: To m an u f actu re r val i d ate s h al l a s u bm i t a s p e ci f i c s afe t y C l as s val ve of II or th e C l as s s am e III b as i c s afe t y d esi g n val ve an d d esi g n fo r m ate ri al s of s an d y s e rvi ce , co n s tru c ti o n to a th e te s t ag e n c y ( 3 . 1 . 9 5 ) . N O TE of th e 4 An va l ve val i d ati o n Th e te s ti n g te s t s h i ppi n g i n d e pe n d e n t b o re s e al i n g o f An n e x ag e n c y re po rt an d (see te s t ag e n cy m e ch an i s m F P R2 tes t is fo r re q u i re d C l as s II fo r or th e te s ti n g C l as s III s pe ci fi e d s e rvi ce . An in AP I 6 AV1 i n d epe n d e n t to te s t val i d ate ag e n cy th e is p e rfo rm an ce n ot re q u i re d fo r (P R2F) . re po rt n u m ber fo r C l as s II or C l as s III s af e ty val ve s s h al l be i d e n ti fi e d in th e 1 5 . 4. 2) . 1 4.1 7.2.3.4 Actuator Design Th e actu ato r s e ve re I n te rn a l wh i ch cl o s i n g f o rc e d e s i g n - cl o s i n g p arts sh ou l d th e y can be s h al l co n d i ti o n be re s i s tan t e xp o s e d P e rm an e n tl y a ttach e d be s u f f i ci e n t s peci fi e d to cl o s e f e atu re s th e va l ve e n vi ro n m e n tal u n d e r o p e rati n g l o ck- o pe n to b y th e co rro s i o n , co n d i ti o n s sh al l n ot S S V/U S V/B S D V be s af e ty va l ve wh e n it is at th e m ost m an u factu re r. th e d e fi n e d o p e rat i n g b y th e p e rm i tte d on m edi u m , an d th e m an u factu re r an d /o r th e S SV or B SD V o th e r fl u i d s to pu rc h as e r. actu at o rs . 1 4.1 7.2.3.5 Heat-sensitive Lock-open Devices (SSVs and BSDVs Only) 1 4.1 7.2.3.5.1 General H e at- s e n s i ti ve l o ck- o pe n at tem peratu re s atm os ph eri c an d th e s u ch Th e — actu at o r th at fo l l o wi n g Th e t e m p e ratu re an d in th e to val ve in, u po n wh e n 65 s h al l bo d y a °C bl e d i n cl u d e d , (1 50 to of th e co n d i ti o n s al l o w or ° F) th e e n e rg y co n tro l l e d s h al l wi th m ai n tai n th e atm o s p h e ri c actu ati o n actu at i o n d e vi ce m ai n tai n e d up p re s s u re re l e as e d l o ck- o p e n p re s s u re to , s u pp l y an y p art d e vi ce s , val ve s u ppl y be th e s h al l Th e n o t cre at e or BSD V to l o c k- o p e n a p o te n t i al in i ts th e fu l l y rate d d e vi ce h a z ard open worki n g s h al l to be p o s i ti o n pres s u re d esi g n ed p e rs o n n e l . m e t. to au to m ati c a l l y to th e e n vi ro n m e n tal SSV b o d y pres s u ri ze d co n d i t i o n s . d e vi ce s h al l val ve actu ato r cl ose f ro m c yl i n d e r) t e m p e ratu re of 540 actu ato r wi t h i n °C 1 4 6 m in °C f o rce s afte r (1 000 al o n e bei n g °F 25 (i . e. no s u bj e cte d ° F) . S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T — E u te ct i c m ate ri al s te m p e ratu re d esi g n ed to u sed ran g e of act u ate at s h al l 1 0 % m eet th e aro u n d a m axi m u m m an u factu th e n o m i n al s u s tai n e d rer’ s d es i g n m e l ti n g te m p e ra tu re of p o i n t. 200 °C 1 55 re q u i re m e n ts fo r fu s i n g Th e h e at - s e n s i t i ve (400 ° F) . wi th i n d e vi ce s h al l a be 1 4.1 7.2.3.5.2 Validation Testing of Heat-sensitive Lock-open Devices T e s ts p as t th at to th e th e co n fi rm SSV th e d esi g n actu ato r d e vi ce h as due be e n re q u i re m e n ts to n atu ral of 1 4. 1 7. 2. 3 . 5 a i r co n ve cti o n s u ff i ci e n tl y t e s te d to s h al l o n l y. e n s u re Th e t h at i t be don e in an ai r e n vi ro n m e n t m an u fact u re r s h al l c an s ati s f y t h e h ave d esi g n d ata wi th ai r a vai l a b l e ve l o ci t y to sh ow re q u i re m e n ts . 1 4.1 7.3 Materials 1 4.1 7.3.1 Valves P re s s u re - co n ta i n i n g m ate ri al s in an d p re s s u re - co n tro l l i n g co n fo rm an ce wi th S e cti o n p arts of s afe t y val ve s s h al l be d esi g n ed fo r an d co n s tru ct e d of 6. 1 4.1 7.3.2 Actuators M ate ri al s fo r s afe t y va l ve actu ato rs s h al l m eet th e re q u i re m e n ts of 1 4. 1 6 . 3 . 1 4.1 7.4 Quality Control/Testing 1 4.1 7.4.1 Al l Drift Test as s e m b l e d d e s cri b e d in m ech an i s m N O TE D ri ft fu l l - b o re 1 1 . 4. i n s tal l e d te s ti n g s af e t y S af e ty to of val ve s val ve s ve ri f y th e an d s af e ty p re p are d fo r val ve s p re pare d actu ato rs s h al l be fo r d ri ft actu ato rs te s te d s h al l wi th p as s th e a val ve d ri ft b o re te s t as s e al i n g cap ab i l i t y. re d u ce d - b o re U S Vs o r B S D Vs is n ot re q u i re d . 1 4.1 7.4.2 Acceptance Testing Al l as s e m bl ed ap pl i cabl e safet y tes ts val ve s re q u i re d or an d s afe ty val ve s d e scri be d in pre pare d Secti on for 1 1 , as actu ato rs a wi th m inim um . s i m u l ated Fo r BS D Vs bo n n ets wi th s h al l actu ators pas s s i ze d al l at differential pressures lower than the valve’s rated working pressure, an operational test shall be performed open i n g al l th e val ve ag ai n st th e si zi n g oth er tes ti n g of Secti on 1 1 d i ffere n ti al i s com pl eted . Al l pressu re ag re ed tes t d ata s h al l to betwe en be record e d th e m an u factu rer an d on pu rch aser after a test d ata sh eet (see 1 5. 4. 3) . 1 4.1 7.5 Marking S af e ty va l ve s m ate ri al an d h avi n g S af e ty va l ve s s afe t y co rro s i o n s h al l be val ve actu ato rs re s i s tan ce m arke d as s h al l e q u i val e n t s peci fi e d in to h ave or n am e pl ate s b e tte r th an S e cti o n 1 2 an d 1 8-8 T abl e aff i x e d . N am e p l ate s au s te n i ti c 63. s tai n l e s s s h al l s te e l . be m ad e of 1 56 AP I S P E C I FI C ATI O N 6 A Table 63—Marking for Safety Valves Required Markings AP I 6 A o r 6 A an d Te m p e ratu re M ate ri al Required Location(s) val ve cl ass ( e s ) a, b typ e or rati n g s c l ass P ro d u ct s pe ci fi cati o n P ro d u ct cl as s l e ve l ( P SL) c N am e pl ate D ate Manufacturer’s S e ri al n am e bod y o r m ark n u m be r N o m i n al bo re En d o u tl e t co n n e cto r s i z e an d R ate d si ze wo rki n g M a xi m u m Th re ad Ri n g an d /o r o f m an u factu re p re s s u re val ve s i ze ( i f ap pl i cab l e ) ( th re ad e d g ro o ve N am e pl ate d i ffe re n ti al typ e an d p re s s u re p ro d u cts ( u n i d i re cti o n al o n l y) N am e pl ate , H ard n e ss val u e s b o d y, N e ar e ach val ve s ( i f ap pl i cab l e ) o u ts i d e d i am e te r o f e ach co n n e cto r n u m be r F l o w d i re cti o n te s t an d /o r b o d y an d d o n l y) o r n e ar th re ad co n n e cto r Bod y (see1 2 . 8) Ad j ace n t to te s t l o cati o n F O O TN O TE S a Ad d i t i o n al b c d al l o wabl e F o r val ve s Al l o wab l e M a xi m u m m arki n g s p re p are d m arki n g s val ve fo r are are S S V, U SV, o r B S D V. actuators, mark the letter “V” after “API 6A” or “6A.” I, C l as s ( fl o w bo re I, s e al i n g II, C l as s II, III, m e ch an i s m ) o r C l as s III. d i ffe re n ti al pre s s u re fo r B S D V on l y. 1 4.1 7.6 Storage and Shipping 1 4.1 7.6.1 Valves Al l s af e ty val ve s s h al l be s t o re d an d s h i ppe d in acco rd an ce wi th S e ct i o n 1 3. 1 4.1 7.6.2 Actuators Al l s af e ty val ve act u ato rs s h al l be s to re d an d s h i p pe d in acco rd an ce wi th S e cti o n 1 3. 1 4.1 7.6.3 Assembled SSV/USV/BSDV Al l as s e m b l e d 1 4. 1 8 1 4.1 8.1 N O TE tre e s s af e ty val ve s s h al l be s to re d an d acco rd a n ce wi th S e ct i o n 1 3. General R e q u i re m e n ts an d fo r tre e as s e m b l i e s , m u l ti pl e - tu b i n g s tri n g i n cl u d i n g i n s ta l l ati o n s, 1 4.1 8.2 Design See d esi g n re q u i re m e n ts fo r e q u i pm e n t. 1 4.1 8.3 Materials N O TE in Tree As s em bl i es fo r s i n g l e - N O TE s h i ppe d See m ate ri al re q u i re m e n ts fo r e q u i pm e n t. tre e s are fo r si ng le- co ve re d in an d m u l ti p l e - tu bi n g 1 4. 1 8. s tri n g i n s tal l ati o n s , an d b l o ck S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 57 1 4.1 8.4 Quality Control/Testing/Assembly Al l parts an d T re e s s h al l eq u i pm en t sh al l co n form s u cce s s fu l l y co m p l e te to th e re q u i rem en ts of th i s speci fi cati o n th e te s ts re q u i re d b y an d d e s cri b e d in before be i n g S e ct i o n ass em bl ed i n to tre es . 1 1 . 1 4.1 8.5 Marking As s e m b l e d tre e s s h al l be t ag g e d wi th th e i n f o rm ati o n as s p e ci f i e d in T abl e 6 4. Table 64―Marking for Trees Marking D ate o f fi n al N am e Tag o r n am e p l ate m an u factu re r Tag o r n am e p l ate o f m an u factu re r Tag o r n am e p l ate of Lo cati o n Location ac ce p tan ce 1 4.1 8.6 Storing and Shipping T re e s of s h al l p arts 15 be s to re d o r e q u i pm e n t an d s h i p ped af te r te s ti n g in acco rd a n ce s h al l be as wi t h ag re e d 1 3. An y d i s as s e m bl y, re m o val , or re p l ace m e n t p u rch as e r. G en eral 1 5.1 .1 NACE MR01 75/ISO 1 51 56 Record Requirements R e co rd s re q u i re d M R 0 1 7 5 /I S O by th i s s u b s tan ti ate co n f o rm an ce re q u i re m e n ts al s o s h al l s ati s f y t h e be N AC E in of m ateri al ad d i ti o n c o n tro l d am ag e , Q u al i t y re co rd s re q u i re d d e t e ri o rat i o n , co n tro l re co rd s 1 0 ye ars Al l q u al i t y co n tro l M R 0 1 7 5 /I S O cl as s e s th o s e DD, E E, d e s cri b e d 1 51 5 6 in FF , an d 1 5. 2, HH u n l ess e q u i pm e n t th e to re co rd s N AC E re q u i re d re q u i re m e n ts . f o l l o wi n g th e by re q u i re d d ate re co rd s m a y be th i s s p e c i f i cati o n by th i s s p e c i f i cati o n o f m an u f actu re re q u i re d by th i s as s p e ci f i cati o n 1 5. 2 Record s M ai n tai n ed b y M an u factu rer Records of Pressure Tests Fo r P S L 3 p re s s u re d e vi ce , N O TE 1 of th e re co rd i n g s h al l R e co rd s 4, be g as fo l l o wi n g d e vi c e d at e d , te s t i n g P re s su re be l e g i bl e , i d e n t i f i abl e , re tri e va b l e , an d p ro t e cte d on be th e s h al l re ta i n e d by e q u i pm e n t be si g n ed th e m an u f actu re r as s o ci ate d an d wi t h th e fo r a m inim um of re co rd s . d ate d . d i g i tal . 1 5.2.1 P SL s h al l m arke d S i g n atu re s an d s h al l or l oss. N O TE A to Record Control Q u al i t y f ro m to 1 51 56 s p e c i f i cati o n 1 5.1 .2 — th e Record s 1 5. 1 — S e cti o n wi th an d s h al l s h al l s h al l re co rd i n g re co rd s be be u sed g as be on al l m ai n tai n e d . h yd ro s tati c te s ts . Th e re co rd s i g n ed. d o cu m e n t of s h al l te s t te s ti n g is p aram e te rs n o t re q u i re d . an d acce ptan ce . s h al l i d en ti fy th e re co rd i n g 1 58 — AP I If th e p re s s u re 1 0. 2. 2, it re co rd i n g s h al l m e as u ri n g be d e vi ce u sed d e vi ce in re a d i n g s is n ot p ara l l e l at th e q u al i f i e d wi t h s tart S P E C I FI C ATI O N 6 A a an d as a cal i b rat e d s to p of p re s s u re - m e as u ri n g p re s s u re - m e as u ri n g e ach h old p e ri o d s h al l d e vi ce in d e vi ce , be acco rd an ce an d i n cl u d e d th e as wi th p re s s u re - p art of th e re co rd . N O TE N O TE 3 2 B o th th e Th e p re ss u re ch art an d th e s i g n atu re te s t re q u i re m e n ts do can be d i g i tal n o t ap p l y to o r an al o g . PSL 1 an d PSL 2. 1 5.2.2 Body, Bonnet, End and Outlet Connectors, Stem, Valve Bore Sealing Mechanism, Mandrel Tubing Hanger, Mandrel Casing Hanger, Slip Bowl, and Slip Segment Records 1 5.2.2.1 PSL 1 Equipment Fo r PSL va l ve 1 , th e b o re f o l l o wi n g s e al i n g re co rd s s h al l m e ch an i s m s , be m ai n tai n e d m an d re l tu b i n g fo r bod i e s , h an g e rs , b o n n e ts , m an d re l en d cas i n g an d o u tl e t h an g e rs , co n n e cto rs , sl i p b o wl s , s te m , an d sl i p s e g m e n ts : 1 ) m ate ri al — — — — 2) re co rd s : ch e m i cal an a l ys i s , te n s i l e te s t, i m p act te s t h ard n e s s we l d i n g — — — te s t (i f re q u i re d ) , te s t; pro ce s s re co rd s : we l d p ro ce d u re we l d P QR , s p e c i f i cati o n , we l d e r q u al i f i cati o n 3) N DE p e rs o n n e l 4) h ard n e s s te s t re co rd ; q u a l i f i cati o n (i f re co rd s , wh e n NDE is re q u i re d ; app l i ca b l e ) . 1 5.2.2.2 PSL 2 Equipment Fo r PSL va l ve 2, b o re th e f o l l o wi n g s e al i n g re co rd s m e ch an i s m s , s h al l be m ai n tai n e d m an d re l tu b i n g s e g m e n ts : 1 ) al l 2) N DE — — — 3) re co rd s re q u i re d fo r P S L 1 (see 1 5. 2. 2. 1 ) ; re co rd s : s u rf ace we l d N DE re co rd s , vo l u m e tri c re pai r we l d h e at- tre atm e n t N DE NDE re co rd s , re co rd s ; ce rti f i cati o n of com p l i an ce . fo r bod i e s , h an g e rs , b o n n e ts , m an d re l en d cas i n g an d o u tl e t h an g e rs , co n n e cto rs , sl i p b o wl s , s te m , an d sl i p S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 59 1 5.2.2.3 PSL 3 Equipment Fo r PSL va l ve 3, th e b o re f o l l o wi n g s e al i n g re co rd s s h al l m e ch an i s m s , be m ai n tai n e d m an d re l tu b i n g fo r bod i e s , h an g e rs , b o n n e ts , m an d re l en d cas i n g an d o u tl e t h an g e rs , co n n e cto rs , sl i p b o wl s , s te m , an d sl i p s e g m e n ts : 1 ) al l re co rd s 2) al l re q u i re d 3) vo l u m e tri c 4) h e at- tre atm e n t — — — re co rd s N DE s h al l re co rd s te m p e ratu re , actu al ti m e s h ard n e s s 6) we l d i n g te s t 2 (see 1 5. 2. 2. 2) ; re f e re n ce ( e x ce pt th e val ve s p e ci f i c b o re p art s e al i n g s e ri al n u m b e r; m e ch an i s m s ) ; re co rd : ce rti f i cati o n — — — — fo r P S L actu al 5) 7) re q u i re d at te m p e ratu re , of co m p l i an ce re co rd , pro ce s s actu a l is n ot re q u i re d ; h ard n e s s ; re co rd s : we l d e r i d e n t i f i cati o n , we l d p ro ce d u re s , fi l l e r m ate ri al p o s t- we l d re co rd s th at typ e , h e at- tre atm e n ts ; d i m e n s i o n al i n s p e cti o n was p e rf o rm e d ( th o s e acti vi ti e s re q u i re d by 1 0 . 4. 2 . 5) . 1 5.2.2.4 PSL 4 Equipment Fo r PSL 4, th e re co rd s m ech an i s m s , m an d re l s am e 3 For as bod i e s , actu al Th e PSL 1 5.2.3 fo r bo d i e s, h an g e rs , b o n n e ts , m an d re l cas i n g en d an d h an g e rs , o u tl et sl i p co n n e cto rs , b o wl s , an d s te m , sl i p val ve s e g m e n ts b o re s h al l s e al i n g be th e (1 5. 2. 2. 3) . b o n n e ts , h e at- tre atm e n t m e l ti n g m ai n tai n e d tu b i n g p racti ce en d an d o u tl e t te m p e ratu re u sed co n n e cto rs , ch arts ( bod i e s , s h o wi n g b o n n e ts , an d s te m s , ti m e s en d m an d re l an d an d tu b i n g an d cas i n g h an g e rs s h al l re q u i re te m p e ratu re s . o u tl e t co n n e cto rs o n l y) s h al l be i d en ti fi e d . Ring Gaskets and Nonintegral Metal Seals Records N O TE No re co rd s are re q u i re d . 1 5.2.4 Closure Bolting Records If to BSL be 2 or BS L s u bm i tte d 3 to is s pe ci fi e d th e pe r T ab l e p u rc h as e r s h a l l be 1 5, cl o s u re bo l ti n g re co rd s t h at are re q u i re d by m ai n tai n e d . 1 5.2.5 Nonmetallic Sealing Material Records N o n m e tal l i c s e al i n g m ate ri al re co rd s are re q u i re d an d s h al l be in acco rd an ce wi t h 1 0 . 4. 6. AP I 20E or AP I 20F 1 60 AP I S P E C I FI C ATI O N 6 A 1 5.2.6 Bullplugs, Valve-removal Plugs, and Back-pressure Valve Records Th e — — — — f o l l o wi n g ch e m i cal m ate ri al re co rd s s h al l be m ai n tai n e d : an al ys i s ; te n s i l e te s t; i m p act te s t h ard n e s s te s t (i f te s ti n g is p e rf o rm e d ) ; te s t. 1 5.2.7 Assembled Equipment Records Fo r P S L 1 as s e m b l e d e q u i p m e n t, no Fo r P S L 2 as s e m b l e d e q u i p m e n t, th e f o l l o wi n g an d B S D Vs , th e f o l l o wi n g — — — actu al h ol d i n g — al l p e ri o d fo r U S Vs , th e SS Vs , e q u i p m e n t, re q u i re d ad d i ti o n a l l y, fo r P S L fo l l o wi n g re co rd s as s e m b l y trace ab i l i t y re co rd s , b) h yd ro s t ati c f u rth e rm o re , p re s s u re th e actu al te s t b) actu al h old i n g p re s s u re te s t re co rd s s h al l be m ai n tai n e d : p e ri o d re q u i re m e n ts re c o rd s s h al l be of 1 5. 4 s h al l ap p l y. m ai n tai n e d : s h al l be m ai n tai n e d : re co rd s ; g as - te s t re co rd s s h al l be m ai n tai n e d fo r e q u i pm e n t d e s i g n at e d PSL 3G : th e fo r P S L fo l l o wi n g a) actu al te s t b) actu al h old i n g d u rat i o n s . e q u i p m e n t, re q u i re d ad d i ti o n a l l y, th e pre s s u re s , as s e m b l e d re co rd s te s t fo l l o wi n g a) al l re q u i re d . 2; a) 4 be d u rati o n ; as s e m b l e d re co rd s Fo r P S L — — 3 s h al l pre s s u re ; ad d i ti o n a l l y, Fo r P S L — — te s t re co rd s th e f o l l o wi n g re c o rd s s h al l be m ai n tai n e d : 3; g as - te s t re co rd s s h al l be m ai n tai n e d : pre s s u re s , p e ri o d d u rat i o n s . 1 5.2.8 Choke Trim Records Fo r P S L 1 an d P SL 2 ch o ke tri m , no re co rd s Fo r P S L 3 an d P SL 4 ch o ke tri m , s u rf ace s h al l N DE be re q u i re d . re co rd s s h al l be m ai n ta i n e d . 1 5.3 Records Furnished to Purchaser 1 5.3.1 Th es e General re co rd s co n f o rm to th i s s h al l be p ro vi d e d s p e ci f i cat i o n . by th e m an u factu re r to th e o ri g i n al p u rch a s e r of e q u i pm e n t m ad e to S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T Th es e re co rd s , if app l i cab l e , s h al l be i d e n ti ca l to or co n tai n th e s am e 1 61 i n fo rm ati o n as th o s e re tai n e d by th e m an u f actu re r. Th ese record s pro vi d ed b y th e m an u factu rer s h al l prom i n en tl y referen ce part s eri al n u m ber(s) ( PS L 3 an d P SL 4) . 1 5.3.2 Body, Bonnet, End and Outlet Connectors, Stem, Valve Bore Sealing Mechanism, Mandrel Tubing Hanger, Casing Hanger, and Back-pressure Valve Records Fo r PSL s te m , For 1 , P SL 4 h an g ers, — — — — P SL val ve an d PSL s e al i n g bod i es, cas i n g N DE 2, b o re 3, no re co rd s m e ch an i s m s , bon n ets , h an g ers , end an d an d s h al l m an d re l ou tl e t be re q u i re d tu b i n g co n n ectors , back-press u re val ves, fo r h an g e rs , stem , bo d i e s , cas i n g val ve th e fol l owi n g b o n n e ts , h a n g e rs , bore s eal i n g record s s h al l en d an d an d o u tl et co n n e ct o rs , b ack - p re s s u re m ech an i sm s, be fu rn i sh e d va l ve s . m an d re l tu bi n g to th e pu rch as er: re co rd s ; h ard n e s s m ate ri al te s t te s t re co rd s ; re co rd s ; h e at- tre atm e n t re co rd s . 1 5.3.3 Ring Gasket and Nonintegral Metal Seals Records No re co rd s s h al l be re q u i re d . 1 5.3.4 Closure Bolting Records No re co rd s s h al l be re q u i re d . 1 5.3.5 Nonmetallic Sealing Material Records Fo r P S L Fo r PSL s h al l be 1 , P SL 4, a 2, an d PSL ce rti f i cat e f u rn i s h e d to of th e 3, no n o n m e tal l i c co n f o rm an ce s e al i n g s tati n g th a t m ate ri al re co rd s n o n m e tal l i c s e al s s h al l be re q u i re d . co n fo rm to P SL 4 of th i s s p e ci f i cati o n p u rch as e r. 1 5.3.6 Slip Hanger Records A ce rti f i cate th e of co n f o rm an ce t e m p e ratu re cl as s /rati n g s tati n g an d t h at m ate ri al e q u i pm e n t cl as s , s h al l m e e ts be th e re q u i re m e n ts f u rn i s h e d to th e of th i s s p e ci f i cati o n , i n cl u d i n g p u rch as e r . 1 5.3.7 Assembled Equipment Records N O TE See 1 5. 4 fo r ad d i ti o n al Fo r P S L 1 an d Fo r P S L 3 as s e m b l e d — — — ce rti fi cate an d of 2 as s e m b l e d e q u i p m e n t, e q u i p m e n t, co n f o rm an ce t e m p e ratu re an d re q u i re m e n ts th e no f o l l o wi n g s tati n g m ate ri al th at o f B S D Vs , re co rd s re c o rd s e q u i pm e n t U S Vs , s h al l s h al l be be m e e ts an d S S Vs . re q u i re d . f u rn i s h e d th e to th e re q u i re m e n ts p u rch as e r: of PSL 3 of th i s s p e ci f i cati o n , cl as s ; as s em b l y trace ab i l i t y re co rd s ; p re s s u re Fo r P S L — — th e P SL re co rd al l 3G te s t an d re co rd s P SL 4 (see as s e m b l e d re co rd s /ce rti f i cati o n s g as - te s t re co rd s 1 5. 2. 1 ) . (see e q u i p m e n t, fo r P S L 1 5. 2. 1 ) . 3; th e fo l l o wi n g re co rd s s h al l be f u rn i s h e d to th e p u rch as e r: 1 62 AP I 1 5.4 S P E C I FI C ATI O N 6 A SSV, USV, and BSDV Records 1 5.4.1 General R e co rd re q u i re m e n ts ad d i ti o n a l fo r re q u i re m e n ts S S V/U S V/B S D V g i ve n in val ve s s h al l be in acco rd an ce wi t h 1 5 . 2 . 7, 1 5. 3. 7, an d th e 1 5. 4. 1 5.4.2 Shipping Report Th e te s t s h i ppi n g ag e n c y re po rt, an d as te s t s h o wn re p o rt in th e n u m ber e xam p l e fo r of C l as s F i g u re II or C l as s III s afe t y val ve s s h al l be i d e n ti f i e d in th e 1 8. Safety Valve Assembly Shipping Report Safety valve data: Val ve p art n o . ( ci rcl e or m od el S e rvi ce cl as s cl as s Acce p te d wo rki n g p re s su re ________________ ___________ Te s t Val ve d i ffe re n ti al o r Te m pe ratu re rati n g : p re s s u re fo r actu ato r s i z i n g ( ci rcl e ( B S D Vs n o . ____________________ S e ri al Acce p te d rati n g n o. D ate Acce p te d no. o n l y) : n o. _____________ _______________ ____________________ ___________________________ o f m an u factu re ( m o n th o f m an u factu re ___________________ Te m p e ratu re Safety valve and actuator assembly: As s e m b l y part M a x. _______________ M i n . an d ( m o n th an d __________________________ b y ________________________________ D ate As s e m b l e r/m an u factu re r c l as s ye ar) ________________ Hydraulic Pneumatic Electric typ e ) : M an u factu re r _______________________________ s u p p l y p re s s u re M ate ri al ag e n cy__________________________ Te s t re p o rt Actuator data: M a x. ________________________________ n o. ______________ P S L ____________ b y ________________________________ D ate P art/m o d e l ___________________________________ M an u factu re r _______________________________ S e ri al S i z e ___________ R ate d Te m p e ratu re SSV USV BSDV typ e ) of rati n g ( ci rcl e typ e ) Si ze __________ m an u factu re ( m o n th ye ar) ________________ ___________________ ______________________ an d ye ar) ________________ SSV USV BSDV _____________________________________________________________________ or m o d el ___________________________ S e ri al b y _______________________________ D ate n o . ________________________________ o f m an u factu re ( m o n th an d y e ar) Figure 1 8—Example of a Safety Valve Shipping Report _________________ 1 5.4.3 Test Data Sheet Al l te s t i n cl u d e d at a s h al l ap p l i ca b l e be re co rd e d te s ts are on a te s t acce ptab l e , d at a bu t s h e e t. th e y s h al l An e xam p l e i n cl u d e th e is s h o wn s am e in F i g u re i n fo rm ati o n as 1 9; o th er f o rm ats to a m inim um . 1 5.4.4 Records Furnished to Purchaser Th e — — fo l l o wi n g co m p l e te d s h i ppi n g N O TE — — s h al l An o p e rat i n g f u rn i s h e d fu n cti o n al re po rt i n fo rm ati o n be in is th e p u rch as e r d ata s h e e t as acco rd an ce e xam p l e as te s t to s h o wn wi th in s p e ci f i e d F i g u re F i g u re f o r e ach in val ve : 1 4 . 1 7. 4 . 2 ; 1 8; 1 8; o th e r fo rm ats are acce p tab l e , bu t th e y s h al l i n cl u d e a m inimum. m an u al m e e ti n g th e as s em b l y trace ab i l i t y re co rd s . re q u i re m e n ts of 1 5. 4. 5. 4 s h al l be fu rn i s h e d to th e p u rch as e r; th e s am e S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 63 Safety Valve Assembly Factory Acceptance Test Data Sheet Safety valve data: Val ve S i ze p art n o . o r m o d el ___________ PSL __________ Val ve d i ffe re n ti al Actuator data: P art/m o d e l M a x. n o. ( c i rcl e typ e ) wo rki n g S e rvi ce c l ass p re s s u re 20 At 1 00 S tart ti m e % ________________ P e rfo rm e d ___________ P re s s u re ___________ cycl e s S tart ti m e ti m e ti m e ti m e S tart ti m e S tart ti m e ti m e S tart ti m e C e rti fi e d p e ri o d (Si d e / M an u factu re r rati n g ____________ Si ze ____________________________ ___________ End ti m e End ti m e _____________ by ___________ by _____________ PSL ___________ _________________ D ate P re s s u re at end P re s s u re at end ____________________________________ C o m m e n t ( o p t) D ate ____________ ____________ ________________ _________________________ ________________ ________________________________________ D ate ti m e _____________ P re s s u re at s tart p e ri o d (Si d e pe ri o d (Si de at en d _____________ (Si d e (Si d e _____________P re s s u re _________________________________________ at e n d D ate _____________ ________________ at s tart ___________ E n d ti m e _____________ P re s s u re at e n d _____________ at s tart___________ E n d ti m e _____________ P re s s u re at en d at s tart___________ E n d ti m e _____________ P re s s u re at en d at s tart___________ E n d ti m e _____________ P re s s u re at en d at s tart___________ E n d ti m e _____________ P re s s u re at en d at s tart___________ E n d ti m e _____________ P re s s u re at en d _____________ _____________ B) : _____________ B) : ___________ P re s s u re p e ri o d ti m e A) : ___________ P re s s u re p e ri o d by ___________ E n d _____________ B) : ___________ P re s s u re b y __________________________________________ Ti tl e C o m p an y ____________________________ A) : ___________ P re s s u re Te rti ary h o l d ________________ A) : ___________ P re s s u re S e co n d ary h o l d S tart (Si de ___________ P re s s u re P ri m ary h o l d n o. _____________________________ at s tart___________ E n d P e rfo rm e d pe ri o d S e co n d ary h o l d S tart re p o rt p e ri o d : ___________ P re s s u re Te rti ary h o l d ____________________ ___________________________ ______________________________ P e rfo rm e d Valve seat test: S tart n o. Te s t _______________________________________ at s tart P e rfo rm e d ___________ P re s s u re P ri m ary h o l d by cl ass /rati n g _____________________ o n l y) : S e ri al Te m p e ratu re pe ri o d : S e co n d ary h o l d S tart ( B S D Vs _________________________________ rati n g : co m pl e te d Valve shell test: P ri m ary h o l d ag e n cy Te m p e ratu re at s tart P re s s u re Actuator operational test: N u m ber of Te s t n o. rati n g : o f s u pp l y p re s s u re ti m e _________ _____________________________________ S e ri al Hydraulic Pneumatic Electric typ e ) : % o f s u p pl y p re s s u re S tart M an u factu re r _________________ fo r actu ato r s i z i n g Actuator seal test: At p re s s u re ____________________________ s u p p l y p re s s u re / _______________________________ R ate d ( c i rcl e SSV USV BSDV ____________________________________________ _____________ _____________________________________ D ate _________________________________ Figure 1 9―Example of a Safety Valve Factory Acceptance Test Data Sheet 1 64 AP I 1 5.4.5 M inimum 1 5.4.5.1 t yp e , — m odel , te m p e ratu re — d ra wi n g s — p arts s o pe rat i n g an d p e rf o rm an ce — Contents of Manufacturer’ s Operating Manual Design Information The manufacturer’ — S P E C I FI C ATI O N 6 A s i ze m an u al fo r wh i ch re q u i re m e n ts an d an d wo rki n g i l l u s trati o n s fo r s afe t y va l ve s th e m an u al f o r wh i ch p re s s u re g i vi n g th e s e ran g e s is i n cl u d e th e fo l l o wi n g : ap p l i cab l e ; t yp e s , fo r d i m e n s i o n al s h al l m od el , wh i ch d at a o f th e an d s i zes u n i t( s ) u n i t( s ) , is as are s u i tab l e ; d esi g n e d ; re q u i re d , f o r i n s tal l ati o n o r o p e rati o n ; l i s t. 1 5.4.5.2 Inspection and Testing Th e — f o l l o wi n g ch e ckl i s t — wri tte n — m inim um fo r vi s u al an d i n s p e cti o n i n s p e cti o n g ra p h i c ap p ro p ri at e te s t an d t e s ti n g p ri o r to i n s tru cti o n s i n f o rm ati o n s h al l be i n cl u d e d : h o o k - u p; fo r fi e l d h o o k - u ps ; p ro ce d u re s . 1 5.4.5.3 Installation P ro pe r i n s t al l ati o n l u bri c ati o n or m e th o d s g re as i n g s h al l s h al l be be cl e arl y s p e ci f i e d wri tte n in an d d e t ai l . i l l u s trate d W arn i n g s to as n e ce s s ary. i n d i cate An y p o te n ti al n e ce s s ary d an g e r to p re l i m i n ary p e rs o n n e l or cautions to indicate potential danger to equipment shall be clearly marked “Warning” or “Caution .” 1 5.4.5.4 Operation and Maintenance Th e f o l l o wi n g o pe rat i n g — m inim um m ai n te n an ce — re q u i re m e n ts , p ro p e r o p e rat i n g — re pai r an d m ai n te n a n ce i n f o rm ati o n s h al l be i n cl u d e d in manufacturer’ th e s i n s tru cti o n s re p ai rs i n cl u d i n g re co m m e n d e d i n t e rva l s of m ai n te n an ce ; as s e m b l y i n s tru cti o n s ; as s em b l y d i a g ram — an d te ch n i q u e s ; d i s as s e m b l y an d — o p e rati o n m an u al : s h o wi n g an d i n d i vi d u al p re c au ti o n s , p arts in i n cl u d i n g p ro p e r re l at i o n s h i p a ch art l i s ti n g to on e s ym p to m , an o th e r; p ro b ab l e cau s e ( s ) of th e p ro b l e m , n e ce s s ary. 1 5.4.6 Failure Reporting N O TE th e F ai l u re re p o rti n g O u te r Co n ti n e n tal Af te r re ce i vi n g re s p o n d n o ti f y wi th i n th e cau s e s f ai l u re we e ks o p e rat o r th e e q u i p m e n t, an d a 6 kn o wn in an e ss e n ti al re po rt of e l em e n t o f th e of th e of s h al l , e q u i pm e n t th e US o p e rato r, d e s cri b i n g re s u l ts m an u f actu re r m an u f actu re r o pe ra to rs f rom re ce i p t, wri t i n g e q u i pm e n t th e is fe d e ral re g u l ato ry p ro g ram c o ve ri n g g as an d oi l p ro d u cti o n in S h e l f. to of ch an g e wi th i n h a vi n g 30 th e p ro g re s s th e th e d ays p o te n t i al m an u factu re r in an al ys i s d esi g n , of s u ch th e f ai l u re an d th e p ro bl e m s . th e co rre cti ve as s e m b l y, ch an g e s , of s af e ty an al ys i s . or Th e acti o n . o p e rat i n g re po rt va l ve th em eq u i pm e n t m an u factu re r If th e f ai l u re p ro ce d u re s in wri ti n g s h al l to of al l a s h al l al s o an al ys i s m od el of p u rch as e rs Annex A ( i n fo rm ati ve ) API Monogram Program Use of the API Monogram by Licensees A.1 Scope ® Th e AP I M o n o g ram au th o ri z e d p ro d u ct fo r is a l i ce n s i n g m an u f actu re rs an d h ave be e n AP I m ai n tai n s re g i s te re d by to th e ap pl y m an u f actu re d a co m p l e te , ce rt i f i cati o n AP I B o ard th e AP I u n der a of M o n o g ram q u al i ty s e arch ab l e m ark l i st o wn e d D i re ct o rs . to al l th e n ew Am e ri can P e tro l e u m th e AP I M o n o g ram p ro d u cts th at co m p l y m an ag e m e n t of by Th ro u g h s ys te m M o n o g ram th at m e e ts l i ce n s e e s on wi th th e th e I n s ti tu te P ro g ram , p ro d u ct an d l i ce n s e s s p e ci f i cati o n s re q u i re m e n ts AP I ( AP I ) AP I C o m p o s i te of AP I Li s t Q1 . we b s i te ( h ttp : //co m po s i te l i s t. ap i . o rg ) . Th e ap p l i ca ti o n warran t y b y we re th e an d an d /o r P ro g ram th a t an d th e M o n o g ram AP I a in an d q u al i t y e ve r y l i ce n s e s co n t i n u al l y re s u l t i n g to an d are m an ag e m e n t wi th i ssu ed m ai n tai n e d an y th e m , l i ce n s e p u rch as e rs d e tai l p ro d u cts Al th o u g h m o n o g ram m i n g a af te r th e m ay o n s i te cl ai m wi th th at, a as to co n s ti t u te s of th e s tan d ard ( s ) au d i ts m an ag e m e n t m an u f actu re rs p ro d u cts co n fo rm i n g re q u i re m e n ts m an u factu re r on l y on p ro d u cts a p p l i cab l e q u al i t y s ati s f y th e s ys te m th e on l y n u m be r of s ys t e m of th at h ave th e i ts l i ce n s e th e a re pre s e n t ati o n i n d i cat e d , re q u i re m e n ts or p ro d u ct ve ri fi e d th at p ro d u cts AP I th at m e e ts app l i ca b l e f rom d ate AP I m eet ca n th e of AP I AP I an d p ro d u cts Q1 an d th a t s p e c i f i cati o n ( s ) . AP I an h as o rg an i z ati o n re q u i re m e n ts p ro d u ct appl y th e p ro d u ct th e of AP I s p e ci f i cati o n ( s ) AP I re q u i re m e n ts M o n o g ram to p ro d u cts . To g e th e r wi th re q u i re m e n ts th e fo r m o n o g ram m e d s tan d ard ( s ) Fo r to u n der s tan d ard ( s ) . wi th o u t AP I co n f o rm s i m p l e m e n te d th e i r th e l i ce n s e e m an u factu re d p ro d u ct M o n o g ram Q1 of th e p ro d u cts an d AP I i n f o rm ati o n S tre e t, NW, re q u i re m e n ts th o s e on th at th e s ati s f y M o n o g ram b e co m i n g W as h i n g t o n , of o rg an i z ati o n s DC th e P ro g ram an AP I 20005 AP I wh o M o n o g ram wi s h re q u i re m e n ts l i ce n s e vo l u n tari l y of th e ag re e m e n t, o b tai n app l i cab l e an AP I th i s AP I an n e x l i ce n s e p ro d u ct e s t abl i s h e s to p ro vi d e s p e ci f i cati o n ( s ) th e AP I an d /o r re q u i re m e n ts . M o n o g ram at to l i ce n s e e , p l e as e co n t act AP I , C e rti f i cat i o n P ro g ram s , 1 220 L ce rti fi cat i o n @ ap i . o rg . A.2 Normative References For l i ce n s e e s re q u i re m e n ts u n d er th e i d e n ti fi e d M o n o g ram th e re i n are P ro g ram , th e l ate s t ve rs i o n of th i s d o cu m e n t s h al l be u sed . Th e m an d ato r y. A.3 Terms and Definitions F o r p u rp o s e s of th i s an n e x , th e fo l l o wi n g te rm s an d d e fi n i ti o n s ap p l y. A.3.1 API monogrammable product P ro d u ct q u al i t y th at h as be e n m an ag e m e n t s p e ci f i cati o n ( s ) n e wl y m an u factu re d s ys t e m an d th at b y an m e e ts al l AP I th e l i ce n s e e u ti l i z i n g AP I - s p e ci f i e d a f u l l y i m p l e m e n te d re q u i re m e n ts of th e AP I Q1 app l i cabl e c o m p l i an t AP I p ro d u ct an d /o r s tan d ard ( s ) . A.3.2 API product specification P re s cri b e d d efi n i ti o n set of of ru l e s , te rm s ; c o n d i ti o n s , cl as s i fi cati o n or of re q u i re m e n ts co m p o n e n ts ; attri b u t e d d e l i n e at i o n 1 65 to a of s p e ci f i e d p ro d u ct p ro ce d u re s ; th at s p e ci f i e d ad d re s s th e d i m en si on s; 1 66 AP I m an u f actu ri n g cri te ri a; m e as u re m e n t of m ate ri al q u al i t y an d S P E C I FI C ATI O N 6 A re q u i re m e n ts , q u an ti ty wi t h p e rfo rm an ce re s p e ct to te s ti n g , m ate ri al s ; d esi g n p ro d u cts , of acti vi ti e s ; p ro ce s s e s , an d s e rvi ce s , th e an d /o r p racti ce s . A.3.3 API-specified requirements R e q u i re m e n ts , app l i cab l e N O TE i n cl u d i n g AP I pro d u ct p e rf o rm an ce an d s p e ci f i cati o n ( s ) Li ce n s e e - s p e ci fi e d re q u i re m e n ts l i ce n s e e - s p e ci f i e d re q u i re m e n ts , set fo rth in AP I Q1 an d th e an d /o r s tan d ard ( s ) . i n cl u d e th o s e acti vi ti e s n e ce s s ary to s ati s fy AP I - s p e c i fi e d re q u i re m e n ts . A.3.4 design package R e co rd s an d acco rd an ce d o cu m e n ts wi th AP I Q1 re q u i re d an d th e to p ro vi d e e vi d e n ce re q u i re m e n ts of th e th at th e a p pl i cab l e a p p l i ca b l e pro d u ct p ro d u ct h as s p e ci f i cati o n ( s ) bee n d esi g n e d in an d /o r s tan d ard ( s ) . A.3.5 licensee O rg an i z at i o n l i ce n s e th at b y AP I to h as u se s u c ce s s f u l l y th e AP I co m p l e te d M o n o g ram th e a p pl i cati o n an d au d i t p ro ce s s an d h as been i ssu ed a M ark. A.4 Quality Management System Requirements An o rg an i z ati o n a p p l yi n g q u a l i t y m an ag e m e n t th e s ys te m AP I M o n o g ram co n f o rm i n g to to AP I p ro d u cts s h al l d e ve l o p , m ai n tai n , an d o p e rate at al l ti m e s a Q1 . A.5 Control of the Application and Removal of the API Monogram E ach l i ce n s e e s h al l co n tro l th e ap p l i cat i o n an d re m o val of th e AP I M o n o g ram in acco rd an ce wi th th e d o cu m e n ts th e f o l l o wi n g . a) b) P ro d u cts E ach t h at do l i ce n s e e n o t co n f o rm s h al l d e ve l o p m arki n g /m o n o g ram m i n g to AP I - s p e ci f i e d an d m ai n tai n re q u i re m e n ts s p e ci fi cati o n ( s ) an d /o r s t an d ard ( s ) . 1 ) au t h o ri t y d efi n e th e Th e re s p o n s i b l e re q u i re m e n ts an AP I s p e ci f i e d m arki n g fo r s h al l M o n o g ram by th i s p ro ce d u re ap p l i cati o n an d n ot b e ar th e m arki n g an n e x an d AP I M o n o g ram . p ro ce d u re an y th at ap p l i cab l e AP I p ro d u ct sh al l : re m o val of th e AP I M o n o g ram an d l i ce n s e n u m b e r; 2) d efi n e 3) i d e n ti f y t h e 4) re q u i re AP I 5) re q u i re AP I m e th o d ( s ) l o cat i o n th e t h at th e an d th e on th e of to of th e th e ap p l i cati o n d ate of al l M o n o g ram wh e re of th e AP I an d l i ce n s e M o n o g ram m an u f actu re of th e n u m b e r; an d l i ce n s e p ro d u ct in n u m b e r are co n j u n cti o n to wi th be th e appl i e d ; u se of th e n u m b e r; m an u f actu re , ye a r s p e ci fi cat i o n ( s ) re q u i re m e n ts . ap p l y th e p ro d u ct l i ce n s e d at e re p re s e n ti n g p ro d u ct d efi n e u sed a p p l i cat i o n M o n o g ram d i g i ts 6) th e (e. g . at 05 -1 2 a fo r o r s tan d ard ( s ) ; o th e r re q u i re d m inim um , M ay be 201 2) two d i g i ts u n l ess re pre s e n ti n g o th e rwi s e th e s ti p u l at e d m o n th in th e an d two ap p l i ca b l e an d AP I p ro d u ct s p e ci f i cati o n ( s ) an d /o r s t an d ard ( s ) m arki n g S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T c) On l y an AP I l i ce n s e e m o n o g ram m ab l e d) Th e AP I e) Th e AP I s h al l in ce rtai n be th e AP I be to app l i e d wi th be n u m b e r, M o n o g ram out m an u factu ri n g th e of an d Ag re e m e n t ( AM A) , at an y ti m e l i ce n s e e an d or fo r i ts d e s i g n ate d l i ce n s e n u m be r to AP I AP I is s i te - s p e ci f i c an d s u bs e q u e n tl y th e AP I f aci l i t y l o cati o n . app ro p ri ate wi th an y M o n o g ram t yp e s are l i cen sed d u ri n g th e p ro d u cti o n p ro ce s s bu t s h al l be ’s API Monogram marking procedure if the product is of al te rn ati ve wh i ch i ssu ed , s p e ci f i c co n f o rm an ce p ro ce s s e s R e q u i re m e n ts wh e n at th at s i t e an d /o r s t an d ard ( s ) acce p tab l e . M arki n g m ay fo u n d s p e ci fi cati o n ( s ) m ay l i ce n s e appl i e d acco rd a n ce s u b s e q u e n tl y Fo r an d o n l y be M o n o g ram re m o ve d app l y pro d u cts . M o n o g ram M o n o g ram s h al l 1 67 of p ro d u cts , AP I th e a l te rn ati ve M o n o g ram a va i l ab l e re q u i re m e n ts of th e ap p l i cab l e AP I p ro d u ct P ro g ram . on AP I m arki n g th e AP I M o n o g ram are d e t ai l e d M o n o g ram m arki n g in th e p ro ce d u re s AP I P ro g ram Al te rn a ti ve we b s i te at h ttp s : //www. a p i . o rg /~ /m e d i a/F i l e s /C e rt i f i cati o n /M o n o g ram - AP I Q R /0 _AP I - M o n o g ra m - AP I Q R /R e s o u rce s /AP I - M o n o g ram - Al t- M arki n g - Ag re e m e n t_R e v- 8 _F M - 0 1 1 _M o d i f i e d - 2 0 1 8 0 6 0 1 . p d f . A.6 Design Package Requirements E ach l i ce n s e e p ro d u cts th at o bj e cti ve p ro d u ct a p p l i can t u n der e vi d e n ce th e t h at th e In s p e ci f i c fo r s co pe th e s p e ci fi cati o n ( s ) of in an d /o r f al l l i ce n s i n g of p ro d u ct an d /o r e ach s h al l m ai n tai n M o n o g ram d esi g n s tan d ard ( s ) . m e e ts Th e a cu rre n t l i ce n s e . th e Th e re q u i re m e n ts d esi g n p ackag e ( s ) d esi g n d esi g n of s h al l p ackag e p ackag e th e fo r ap p l i cabl e be m ad e al l of th e i n f o rm ati o n an d avai l ab l e ap p l i cab l e s h al l m ost p ro vi d e cu rre n t d u ri n g AP I AP I au d i ts faci l i t y. i n s tan ce s , Ad vi s o ry # 6, th e e x cl u s i o n avai l ab l e on of th e d esi g n AP I act i vi ti e s M o n o g ram is al l o we d P ro g ram u n d er we bs i te th e at M o n o g ram P ro g ram , as d e tai l e d h ttp s : //www. ap i . o rg /p ro d u cts - an d - s e rvi ce s /ap i - m o n o g ram - an d - ap i q r/ad vi s o ri e s - u p d ate s . A.7 Manufacturing Capability Th e AP I M o n o g ram m an u f actu re P ro g ram eq u i pm en t th a t is d esi g n e d co n f o rm s to AP I to i d en ti fy faci l i ti e s s p e ci fi cat i o n s a n d /o r th at h a ve s tan d ard s . d e m o n s trate d AP I m ay re fu s e th e ab i l i t y i n i ti a l to l i ce n s i n g or suspend current licensing based on a facility’s level of manufacturing capability. If API determines that ted, API may perform additional audits (at the organization’s expense) of any ad d i ti o n a l re vi e w is warra n p ri m ary s u b co n tracto rs F aci l i ti e s wi th — b as i s — — — — In cap ab i l i t y fo r l i ce n s i n g cap ab i l i ti e s ag e n c i e s b u yi n g , d esi g n th at as an d al l are l i m i te d in AP I AP I l i m i te d AP I to wh e re to wi t h th e p e rfo rm i n g fi n i s h ed new or p ro d u cts , s p e ci f i cat i o n s . acti vi t i e s an d d efi n e d th e re f o re , bel o w s h al l n ot do be not m eet l i ce n s e d or th e be P ro g ram : f i n al AP I app l i ca b l e p ro ce s s e s p ro d u ce 1 4 A an d /o r i n s p e cti o n an d t e s ti n g of th e p ro d u ct, e x ce pt fo r te s ti n g 6 AV1 ; p ro d u cts an d m ate ri al s ; acti vi t i e s ; a n d /o r re as s e m b l i n g p ro d u ct to M o n o g ram an d /o r d i s tri b u ti n g o r re m an u factu ri n g i n s t an ce s th e are u n d e r th e d e ve l o p m e n t te ari n g - d o wn wi th i n th at th e i r co m p l i an ce re q u i re m e n ts s p e ci f i e d sel l i n g , re pai ri n g e n s u re cap abi l i ti e s m an u f actu ri n g th e to of p ro d u cts /co m p o n e n ts ; e x i s ti n g , re q u i re m e n ts s p e c i f i cati o n , of fo r th o s e u se d , wo rn , or m an u f actu ri n g re q u i re m e n t s an d d am ag e d or s h al l p ro d u cts . m an u factu ri n g take f aci l i ti e s pre ce d e n ce are o ve r th i s e x p l i ci tl y a d vi s o ry. i d e n ti fi e d 1 68 AP I S P E C I FI C ATI O N 6 A A.8 Product Marking Requirements A.8.1 General Th es e m arki n g co n j u n cti o n re q u i re m e n ts wi th th e s h al l re q u i re m e n ts app l y of th e on l y AP I to th os e AP I M o n o g ra m l i ce n s e e s wi s h i n g to m ark ap p l i cab l e p ro d u cts in P ro g ram . A.8.2 Product Specification Identification M an u f actu re rs s h al l i n cl u d e s h al l m ark re f e re n ce p ro d u cts to th e as s p e ci f i e d ap p l i ca b l e AP I by th e ap p l i ca b l e s p e ci f i cati o n AP I an d /o r s p e ci f i cati o n s s tan d ard . or U n l ess s tan d ard s . o th e rwi s e M arki n g s p e ci f i e d , shall be, as a minimum, “API [Document Number]” (e.g. API 6A, or API 600). Unless otherwise specified, when space allows, the marking may include use of “Spec” or “Std ” as applicable (e.g. API Spec 6A or API Std 600). re f e re n ce to th e AP I s p e ci f i cati o n s an d /o r s tan d ard s , A.8.3 Units P ro d u cts s h al l e q u i pm e n t be s h al l acce p tab l e , if m arke d be s u ch wi th m arke d u n i ts are u n i ts wi th as U SC al l o we d s p e ci f i e d u n i ts . b y th e in U se th e of ap p l i cabl e AP I d u al s p e ci f i cati o n u n i ts p ro d u ct [U S C a n d /o r u n i ts s p e ci f i cati o n s tan d ard . an d m e tri c If (SI ) n ot s p e ci f i e d , u n i ts ] m ay be a n d /o r s tan d ard . A.8.4 Nameplates N am e pl ate s , th e AP I an d /o r s tan d ard . d e ta i l i n g d u ri n g Th e wh e n a p pl i ca b l e , s p e ci f i cati o n th e th e AP I If th e l o cati o n wh i ch an d re q u i re m e n ts s h al l be m ad e s tan d ard . l o c ati o n to m an u f actu ri n g M o n o g ram m arki n g a n d /o r is n ot th e of a co rro s i o n - re s i s tan t N am e p l ate s p e ci f i e d , n am e pl ate s h al l th en s h al l be th e be m ate ri al l o cate d l i ce n s e e ap p l i e d . as s h al l u n l ess s p e ci fi e d d e ve l o p N am e p l ate s o th e rwi s e by an d m ay th e AP I m ai n tai n be s p e ci f i e d by s p e ci f i cati o n a att ach e d p ro ce d u re at an y ti m e p ro ce s s . l i cen se s p e ci fi e d n u m ber b y th e s h al l be app l i cab l e m arke d p ro d u ct on th e n am e pl ate , s p e ci f i cati o n in a d d i ti o n to th e o th e r p ro d u ct a n d /o r s ta n d ard . A.8.5 License Number Th e AP I M o n o g ram M o n o g ram . Th e l i ce n s e l i ce n s e n u m be r n u m b e r s h al l s h al l be n ot u sed in be u sed cl ose u n l ess p ro x i m i t y to it is th e m arke d AP I in co n j u n cti o n wi t h th e AP I M o n o g ram . A.9 API Monogram Program: Nonconformance Reporting AP I s o l i ci ts we l l as fi e l d d e f i ci e n ci e s AP I al l i n f o rm ati o n f ai l u re s or (or on p ro d u cts n o n co n f o rm i ti e s p ro b l e m s N o n co n f o rm an ce wi th th at m al f u n cti o n s ) , AP I R e p o rti n g are wh i ch ag a i n s t to p ro d u cts . avai l ab l e at be j u dg ed AP I - s p e ci fi e d m o n o g ram m e d S ys t e m fo u n d are to n o n co n fo rm i n g be cau s e d re q u i re m e n ts . A by to AP I - s p e ci f i e d e i th e r C u s to m e rs n o n co n f o rm an ce h ttp : //n cr. api . o rg /n cr. as p x . re q u i re m e n ts , s p e ci f i cati o n m ay are be an d /o r re q u e s te d re p o rte d to using as s tan d ard re p o rt th e to AP I Annex B ( i n fo rm ati ve ) Purchasing Guidelines B.1 General An n e x B co n s i s t p ro vi d e s of d ata an d a d eci si on Th e d ata s h e e ts a) as s i s t b) we l l To u se th e th i s of are d esi g n ed p u rch as e r an n e x, B. 1 5, to a be t o g e th e r e q u i pm e n t en q u i ry sh ou l d in an d th e p e rf o rm two of i ts of a we l l h e ad s e ri e s of an d tre e typ i cal e q u i p m e n t. we l l h e ad an d Th ese tre e g u i d el i n es co n f i g u rati o n s , f u n cti o n s : p ro ce s s ; s peci fi c m an u factu re r fo r th e re f e rre d p u rch a s e p u rch as e r, P S Ls . co m m u n i cati n g th e wi th be to by d e ci s i o n - m aki n g co p y sh ou l d o rd e r o r re q u e s t fo r co m p l e ti o n fo r d e te rm i n i n g e n vi ro n m e n t, co n f i g u rat i o n s F i g u re tre e fo r p u rch as e r ’ s th e as s i s t g u i d el i n es s h e e ts d ata to , as u se s h e e ts m an u f actu re d . A to of be s e l e ct p ro vi d e s co p y n eed s an d d esi g n i n g sh ou l d n eed e d , i n s tru cti o n s , in th e th e re q u i re m e n ts , an d p ro d u ci n g co m p l e te d th e as re q u i re d sh eet we l l accu rate l y e q u i p m e n t. re co m m e n d e d d at a as p racti ce sh ou l d as i n f o rm ati o n on th e e q u i p m e n t. th e n as Th e as be to pos s i bl e . d e ci s i o n wh i ch att ach e d Th e tre e , PSL to t yp i ca l g i ve n e ach th e in p i e ce p u rch as e f o r p ro p o s al . B.2 Data Sheets Th e fo l l o wi n g i n cl u d i n g F i g u re Th e p ag e s ch o ke s B. 2 th ro u g h e ff e cts ad d re s s e d of co n tai n an d F i g u re e x te rn al by th i s q u es ti o n s actu ato rs . B. 1 2 l o ad s are (i . e. s p e ci f i cati o n an d F i g u re B. 1 d esi g n ed ben d i n g (see i n fo rm ati o n co n tai n s fo r u s e m o m e n ts , 4. 3 . 1 . 3) . t h at can g e n e ra l wi th e ach te n s i o n s , Th e be u sed i n fo rm ati o n t yp e e tc. ) p u rch as e r of on to s e l e ct th at we l l h e ad p e rtai n s to th e e q u i p m e n t, e n ti re we l l . e q u i p m e n t. th e sh ou l d as s e m bl y o f s pe ci fy p arts an y are n ot e x ce pt i o n al e xp l i ci t l y l o ad i n g co n f i g u rat i o n . Th e p u rch as e r vi a al te rn ate Th e sh ou l d d esi g n i d e n ti f y m e th o d s p u rch as e r s h o u l d ap p l i cati o n s th at o r o th e r m e an s s p e ci f y wh e th e r th e i n vo l ve th at d esi g n h ave f ati g u e be e n val i d ati o n 1 69 an d p ro ve n t ake app ro p ri ate acti o n s to m i ti g at e e f fe cti ve . p ro ce d u re s in An n e x F are ap p l i cab l e . ri s k 1 70 AP I S P E C I FI C ATI O N 6 A Wellhead Equipment Data Sheet —General W el l n am e ( s ) M a xi m u m l o cati o n ( s ) : o p e rati n g An ti ci p ate d ran g e s am b i e n t M a xi m u m fl o wi n g An ti ci p ate d ______________________________________________________________________ p re s s u re : we l l h e ad Te m p e ratu re Mi n i m u m an d sh u t-i n ______________________________________________________________________ p re s su re : an ti ci p ate d : te m p e ratu re : fl u i d ____________________________________________________________________ _____________________________________________________________________ te m p e ratu re co m p o s i ti o n _______________________________________________________________ at _________________ (m g ) _____________ __________________________________ H 2 S _________________ (m g ) ______________ Does N AC E pH : fl u i d s : ________________________________________________________ CO2 W ate r o r b ri n e o f p ro d u ce d we l l h e ad : C h l o ri d e s _______ ( m g ) O th e r _____________ _______________________________________________________________________________ M R 0 1 7 5 /I S O 1 51 56 app l y? ______________________________________________________________ 3 An ti ci p ate d p ro d u cti o n rate s : _______________________________________________________ m /d o i l /c o n d e n s ate 3 _______________________________________________________________________________________ m /d g as 3 _____________________________________________________________________________________ m Wi l l e ro s i o n Wi l l s cal e , be I n te rn al be co ati n g ? co rro s i o n , Ye s , D e l i ve ry re q u i re m e n ts : C as i n g o r o th e r typ e s p e rfo rm e d ? Ye s , co ati n g ? S p e ci al C au s e : ________________ aci d i fi cati o n E xte rn al co n ce rn ? p araffi n , I n h i bi to r type : Wi l l a s h i ppi n g , typ e typ e /d S &W a ___________________________________________________________ of i n h i b i to rs I n h i b i to r carri e r: be u sed? _________________________________________ ___________ B atch _________________________ Typ e o r co n ti n u o u s of aci d : i n h i b i ti o n ? _______________ _____________________________ _________________________ N o __________________________ _________________________ N o __________________________ ___________________________________ packi n g , an d s to rag e i n s tru cti o n s : _____________________________________________________ p ro g ram Size kg/m Top Joint in String Grade Connection ( l b /ft) (OD ) Max./Min. Casing Load d aN Bit Size mm (i n . ) (l b) C o n d u cto r ____________ ____________ ____________ ___________ ____________ ____________ S u rface ____________ ____________ ____________ ___________ ____________ ____________ ____________ ____________ ____________ ___________ ____________ ____________ ____________ ____________ ____________ ___________ ____________ ____________ ____________ ____________ ____________ ___________ ____________ ____________ ____________ ____________ ___________ ____________ ____________ cas i n g P ro te cti ve c as i n g P ro d u cti o n c as i n g Tu b i n g Type of com pl eti on : si n g l e o r m u l ti pl e FO O TN O TE a S an d an d wate r. Figure B.1 —Wellhead Equipment Data Sheet —General S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 71 Wellhead Equipment Data Sheet —Casing-head Housing C as i n g - h e ad B o tto m h o u si n g co n n e cto r: P S L: ______________________ S i ze : ___________________________________________________ R ate d wo rki n g Typ e : To p S i ze : co n n e cto r: wo rki n g wo rki n g Val ve - re m o val pl u g : Val ve s ( ri g h t ) : Q ty Val ve s ( l e ft ) : B u l l pl u g s : N i ppl es: N eed l e S p e ci al Casi n g _______ m ate ri al h an g er: M ate ri al R e tai n e d fl u i d W i tn e s s ? E xte rn al I n te rn al F l an g e Ye s ru n ______ fl an g e s : Q ty Q ty Q ty Q ty ____ Typ ______ P S L ( Tab l e ( Tab l e 3): ___________________________________________ ____________________________________________ Q ty _______________________________________ ____________________________________________ Lo ck s cre w fu n cti o n : ______________________________________ ______________________________________________________________________ a 2) : _______________________________________________________________________ ___________________________________________________________________________ co rro s i vi ty ( Tab l e B. 1 ) : _________________________________________________________________ No __________________________ No No _______________________ ________ Ye s ________ I f ye s , typ e _____________________________________________ _________ Ye s ________ I f ye s , typ e _____________________________________________ re q u i re m e n ts ( s tu d s ) : ( Tab l e N o n e xp o s e d 1 6) ______________ i n b o ard ( n u ts ) : ________ __________ ( n u ts ) : ________ ____________ ( n u ts ) : ________ ( s tu d s ) : _____ E xp o s e d _____ E xp o s e d ( l o w s tre n g th ) Ru n n i n g an d pl u g : ____________________________________ re tri e vi n g to o l s : _________________________ _______________________________________ O th e r re q u i re m e n ts : ______________________________________________________________________________ FO O TN O TE I f ye s, _____ au xi l i ary e q u i p m e n t: W e ar bu s h i n g : a _______ _____________________________________________________________________________ o th e r (s tu d s ) : Te s t ______ ____ P R ______________________________________________________________________________ O u tl e t an d ____ P R PSL P S L: O u tl e t Te s t PSL ___ _____________________________________________________________________________ co ati n g ? b o l ti n g ___ Typ e : co ati n g ? M ai n _________ Typ __________ Typ S i ze : rati n g cl as s ______ _______________________________________ ___________________________________________________________________________ re q u i re m e n ts : PR: Te m p e ratu re No Q ty val ve s : G au g e s : Ye s ___________________________________ ________________________________________________ C o m p an i o n re q u i re m e n ts : p re s su re : __________________________________________________ N u m b e r: B as e pl ate ___________________________________ __________________________________________________ Typ e : Lo ck s cre ws ? p re s su re : ___________________________________________________ R ate d E q u i pm e n t fo r o u tl e ts : ___________________________________ __________________________________________________ Typ e : S i ze : ________________________ ___________________________________________________ R ate d O u tl e ts : p re s su re : PR: Figure B.2 —Wellhead Equipment Data Sheet —Casing-head Housing s pe ci fy wh at an d by wh o m . 1 72 AP I S P E C I FI C ATI O N 6 A Wellhead Equipment Data Sheet —Casing-head Spool C as i n g - h e ad B o tto m spo ol co n n e cto r: P S L: ______________________ Si ze: ___________________________________________________ R ate d wo rki n g Typ e : To p co n n e cto r: Si ze: wo rki n g wo rki n g Val ve - re m o val pl u g : Val ve s ( ri g h t ) : Q ty Val ve s ( l e ft) : B u l l pl u g s : N i ppl es : N eed l e B o tto m c as i n g _______ spool PR: h an g er: M ate ri al R e tai n e d fl u i d W i tn e s s ? E xte rn al I n te rn al F l an g e ____ PSL ____ P R _____ Q ty Q ty Q ty ____ Typ _________ PSL ___________________________________________ ____________________________________________ Q ty _______________________________________ ____________________________________________ Lo ck s cre w fu n cti o n : ______________________________________ ____________________________________________________________________ ______________________________________________________________________________ ( Tab l e 3) : a 2) : _______________________________________________________________________ ___________________________________________________________________________ ( Tab l e B. 1 ) : _________________________________________________________________ _________________________ No No No _______________________ ________ Ye s ________ I f ye s , typ e ______________________________________________ _________ Ye s ________ I f ye s , typ e ______________________________________________ re q u i re m e n ts i n b o ard O u tl e t o th e r (s tu d s ) : ( s tu d s ) : ( Tab l e 1 6) E xp o s e d _________ __________ ( n u ts ) : _________ ___________ ( n u ts ) : _________ N o n e xp o s e d _______________ au xi l i ary e q u i p m e n t: W e ar bu s h i n g : Ru n n i n g _______________________________________ an d pl u g : re tri e vi n g to o l s : ________________________ _______________________________________ O th e r re q u i re m e n ts : ___________________________________________________________________________ F O O TN O TE a I f ye s, ____________ _____________________________________________________________________________ co ati n g ? Te s t Typ Q ty P S L: co ati n g ? an d __________ ______________________________________________________________________________ O u tl e t Te s t _____ _____________________________________________________________________________ co rro s i vi ty b o l ti n g ____ P R _____________________________________________________________________________ ( Tab l e Ye s PSL Typ e : rati n g cl ass ____ Si ze: PR: Te m p e ratu re ______ Typ ______________________________________________________________________ p acko ff s i z e : Typ e : Casi n g No re q u i re m e n ts : Q ty _______________________________________ _________ fl an g e s : val ve s : G au g e s : Ye s ___________________________________ ________________________________________________ C o m p an i o n m ate ri al p re s su re : __________________________________________________ N u m b e r: S p e ci al ___________________________________ ___________________________________________________ Typ e : Lo ck s cre ws ? p re s su re : __________________________________________________ R ate d E q u i pm e n t fo r o u tl e ts : ___________________________________ __________________________________________________ Typ e : Si ze: ________________________ ___________________________________________________ R ate d O u tl e ts : p re s su re : PR: s pe ci fy wh at Figure B.3 —Wellhead Equipment Data Sheet —Casing-head Spool an d by wh o m . S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 73 Wellhead Equipment Data Sheet —Tubing-head Spool Tu b i n g - h e ad B o tto m spo ol co n n e cto r: P S L: ______________________ P R : Si ze: __________________________________________________ R ate d To p co n n e cto r: Si ze: __________________________________________________ wo rki n g Si ze: __________________________________________________ wo rki n g Val ve - re m o val pl u g : Val ve s ( ri g h t) : Q ty Val ve s ( l e ft ) : N i ppl es : N eed l e B o tto m tu bi n g s poo l No _____ packo ff: Si ze: PR: h an g er: Si ze: fl u i d W i tn e s s? E xte rn al I n te rn al F l an g e Ye s ru n val ve 3) : a No No val ve s : Q ty Q ty _______________________________________ ___________________________________________ Lo ck s cre w fu n cti o n : ______________________________________ _____________________________________________________________ ____________________________________________________________ ______________________________________________________________ typ e : ____________________________________________________________ s u b s u rface val ve c o n tro l l i n es: ( s tu d s ) : __________________________________________ ______________________________________________________________________ __________________________________________________________________________ B. 1 ) : ________________________________________________________________ No ________________________ _______ Ye s _________I f ye s , typ e _____________________________________________ Ye s _________I f ye s , typ e _____________________________________________ req u i re m e n t s ( Tab l e 1 6) o th e r (s tu d s ) : N o n e xp o s e d ( n u ts ) : ________ _________ ( n u ts ) : ________ ___________ ( n u ts ) : ________ _____________ ( s tu d s ) : _____ E xp o s e d ______ E xp o s e d ( l o w s tre n g th ) Ru n n i n g an d pl u g : ___________________________________ re tri e vi n g to o l s : ________________________ _______________________________________ O th e r re q u i re m e n ts : ________________________________________________________________________ _______ F O O TN O TE If yes , ____ au xi l i ary e q u i p m e n t: W e ar bu s h i n g : a ____________ ________ O u tl e t Te s t __________ PSL ____________________________________________ __________________________ i n b o ard an d 2) : co rro s i vi ty ( Tab l e O u tl e t Te s t Q ty _____ Typ __________________________________________ ____________________________________________________________________________ ( Tab l e ( Tab l e co ati n g ? M ai n fl an g e s : _____________________________________________________________________________ co ati n g ? b o l ti n g ______ PR: rati n g cl as s ______ ____ P R _____________________________________________________________________________ S u rface - co n tro l l e d R e tai n e d ____ P R PSL P S L: B ack- p re ss u re M ate ri al PSL ___ ____________________________________________________________________________ Typ e : Te m p e ratu re ___ Q ty ___________ Typ ____________________________________________________________________________ Typ e : Tu bi n g ______________________________________ _________ Typ Q ty Q ty G au g e s : _______ ___________________________________ _______________________________________________ B u l l pl u g s : Ye s p re s s u re : __________________________________________________ C o m p an i o n re q u i re m e n ts : ___________________________________ __________________________________________________ N u m b e r: M ate ri al p re s s u re : Typ e : Typ e : Lo ck s cre ws ? ___________________________________ __________________________________________________ R ate d E q u i pm e n t fo r o u tl e ts : p re s s u re : Typ e : R ate d O u tl e ts : wo rki n g ________________________ s p eci fy wh at Figure B.4—Wellhead Equipment Data Sheet —Tubing-head Spool an d by wh o m . 1 74 AP I S P E C I FI C ATI O N 6 A Wellhead Equipment Data Sheet —Crossover Flange C ro s s o ve r fl an g e P S L: ______________________ B o tto m Si ze: ___________________________________________________ co n n e cto r: R ate d Typ e : To p co n n e cto r: Si ze: R ate d Typ e : P acko ff typ e : Si ze: R e tai n e d rati n g fl u i d W i tn e s s ? E xte rn al F l an g e ____________________________________ __________________________________________________ ___________________________________________________ wo rki n g p re s s u re : ____________________________________ __________________________________________________ ____________________________________________________________________________________ cl as s I n te rn al p re s s u re : ________________________ ________________________________ Te m p e ratu re M ate ri al wo rki n g PR: a ru n 2) : _______________________________________________________________________ ___________________________________________________________________________ B. 1 ) : _________________________________________________________________ __________________________ co ati n g ? b o l ti n g 3): c o rro s i vi ty ( Tab l e Ye s co ati n g ? M ai n ( Tab l e ( Tab l e No No ________________________ _______ Ye s _________ I f ye s , typ e ______________________________________________ ________ Ye s _________ I f ye s , typ e ______________________________________________ req u i re m e n t ( s tu d s ) : No ( Tab l e 1 6) N o n e xp o s e d ______________ ( n u ts ) : _____ E xp o s e d _____ E xp o s e d ( l o w s tre n g th ) _____ ________ FO O TN O TE a I f ye s , s pe ci fy wh at Figure B.5—Wellhead Equipment Data Sheet —Crossover Flange an d by wh o m . Wellhead Equipment Data Sheet —Tubing-head Adapter Tu b i n g - h e ad B o tto m ad ap te r co n n e cto r: P S L: ______________________ Si ze: ___________________________________________________ R ate d Typ e : To p co n n e cto r: Si ze: R ate d Typ e : S u rface - co n tro l l e d N u m b e r: Si ze: fe e d - th ro u g h Te m p e ratu re R e tai n e d fl u i d W i tn e s s ? I n te rn al F l an g e Ye s ru n 3): ___________________________________________________ wo rki n g p re s s u re : ____________________________________ __________________________________________________ _______________________________________________________ a 2) : __________________________________________________________________ ______________________________________________________________________ _______________________________________________________________________ ___________________________________________________________________________ co rro s i vi ty ( Tab l e B. 1 ) : _________________________________________________________________ __________________________ co ati n g ? b o l ti n g ( Tab l e ( Tab l e co ati n g ? M ai n c o n n e cti o n ? re q u i re m e n ts : rati n g cl as s E xte rn al o u tl e ts : ____________________________________ __________________________________________________ _____________________________ m ate ri al M ate ri al s afe ty val ve p re s s u re : ________________________ ________________________________ E l e ctri cal S p e ci al s u b s u rface wo rki n g PR: No No ________________________ _______ Ye s _________ I f ye s , typ e ______________________________________________ ________ Ye s _________ I f ye s , typ e ______________________________________________ req u i re m e n t ( s tu d s ) : No ( Tab l e 1 6) ______________ N o n e xp o s e d ( n u ts ) : _____ E xp o s e d _____ E xp o s e d ( l o w s tre n g th ) ________ FO O TN O TE a I f ye s , s pe ci fy wh at Figure B.6—Wellhead Equipment Data Sheet —Tubing-head Adapter an d by wh o m . _____ S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 75 Wellhead Equipment Data Sheet —Tree and Choke Tre e Si n g l e ___ D u al ___ Sol i d Si ze b l o ck ___ M ate ri al a S tacke d PSL ___ PR Wi tness? b E xte rn al F l an g e d co ati n g ? b o l ti n g I f ye s , re q u i re m e n ts s tate S tu d s typ e Ri n g c N u ts g as ke t typ e Lo we r m as te r val ve : _____________________________________________________________________________ U p p e r m as te r val ve : _____________________________________________________________________________ S wab — ( cro wn ) Wi n g val ve Wi n g val ve (s ) Te e /cro s s C h o ke : End ____________________________________________________________________________ o th e r: ( ci rcl e ____________________________________________________________________________ on e) : I n s tru m e n t ____________________________________________________________________________________ fl an g e s : fl an g e s : cap /to p fl u i d Te m p e ratu re M ate ri al — — ______________________________________________________________________________ p re s s u re : ( Tab l e ( Tab l e 3): U p p e r m as te r p re p are d Wi n g val ve Wi n g val ve C h o ke : i n b o ard P re s s u re F l o wl i n e 2) : B. 1 ) : __________________________________________________________________________ p re p are d o r fi xe d : fo r actu ato r: fo r actu ato r: Ye s ___ No _____ I f ye s, s pe ci fy Cl as s Ye s _____ No _____ I f ye s , s p e ci fy C l as s I or I I bel ow P R co l u m n Ye s _____ No _____ I f ye s , s p e ci fy C l as s I or I I bel ow P R co l u m n ______________________________________ N o m i n al d ro p : II, or I I I be l o w PR co l u m n si ze: __________________________________ _________________________________________________________________________________ co n n e cto r: m ate ri al I, ________________________________________________________________________ S i ze: Typ e : S p e ci al ________________________________________________________________ ______________________________________________________________________ fo r actu ato r: o th e r p re pare d ad j u s tab l e si ze: __________________________________________________________________________ co rro s i vi ty ( Tab l e rati n g cl ass _____________________________________________________________________________ ______________________________________________________________________________ co n n . : wo rki n g R e tai n e d O ri fi c e ___________________________________________________________________________ _______________________________________________________________________________________ C o m p an i o n R ate d — _____________________________________________________________________________ i n b o ard : fl an g e : Tre e val ve : re q u i re m e n ts : _____________________________________________________________________ ____________________________________________________________________ ______________________________________________________________________ O th e r re q u i re m e n ts : U ppe r m as te r val ve type P n e u . /pi s to n actu ato r _______________ H yd r. /p i s to n _________ E l e ctri c ___ _____ E l e ctri c ___ _________ E l e ctri c ___ E l e ctri c ___ re q u i re m e n ts : S u p p l y p re s s u re /po we r: Ai r _____________ Wi n g val ve type _________________ P n e u . /d i aph rag m G as _______________ actu ato r re q u i re m e n ts : P n e u . /pi s to n _______________ H yd r. /p i s to n P n e u . /d i aph rag m S u p p l y p re s s u re : O th e r: ___________ H yd r. /d i ap h rag m ___________ H yd r. /d i ap h rag m _____ _______________________ ________________________________________________________________________________________ ______________________________________________________________________________________________ FO O TN O TE S a D e fi n e or m ate ri al b c If yes , s peci fy type /cl ad m ate ri al m ate ri al s peci fy wh at I n d i cate re q u i re d an d re q u i re m e n t s typ e , e. g . an d , if cl ad d i n g or oth e r co rro s i o n - re s i s tan t m at e ri al s are to 4 1 3 0 /6 2 5 . by wh o m . Figure B.7—Wellhead Equipment Data Sheet —Tree and Choke b o l ti n g fo r th e appl i cab l e ret ai n e d fl u i d an d tem pe ratu re cl as s s p e ci fi e d in Tabl e 1 7. be i n l ai d , s tat e b as e 1 76 AP I S P E C I FI C ATI O N 6 A Wellhead Equipment Data Sheet —Multistage Crossover Spool Multistage crossover spool Bottom connector: Outlets lower: P S L: ____________________ S i ze : ___________________________________________ E q u i pm e n t fo r l o we r o u tl e ts : wo rki n g Typ e : ___________________________________________ S i ze : ___________________________________________ R ate d wo rki n g Typ e : ___________________________________________ Q ty: ____ Typ : _____ P S L: _______ PR: ___ ( l e ft ) : Q ty: ____ Typ : _____ P SL: _______ PR: ___ N eed l e S i ze : Q ty R e tai n e d fl u i d Lo ck s cre ws ? ( Tab l e ( Tab l e Ye s p re s su re : ____________________________ ________________________________________ Val ve - re m o val pl u g : Val ve s ( ri g h t) : Q ty: ____ Typ : _____ P S L: _______________________________ _____ P R : _____ Val ve s ( l e ft ) : Q ty: ____ Typ : _____ P S L: _____ P R : _____ fl an g e s : Q ty Q ty ______ P S L: ______ ____________________________________ _____________________________________ val ve s : Q ty Q ty Q ty ________________________________ _____________________________________ S i ze : ___________________________________________ R ate d wo rki n g Typ e : ___________________________________________ p re s su re : ____________________________ ___________________________________________________________ 2): ___________________________________________________________ 3) : co rro s i vi ty ________________________________ wo rki n g G au g e s : rati n g Q ty _____________________________________ ___________________________________________ N eed l e c l ass _______ Typ e : N i ppl es: M ate ri al P S L: R ate d B u l l pl u g s : Te m p e ratu re _______ ___________________________________________ C o m p an i o n re q u i re m e n ts : Q ty ____________________________________ _____________________________________ val ve s : N u m b e r: m ate ri al fl an g e s : Q ty Q ty G au g e s : S p e c i al _______________________________ ( ri g h t) : N i ppl es: Top connector: pl u g : Val ve s B u l l pl u g s : u p p e r o u tl e ts : ____________________________ Val ve s C o m p an i o n E q u i pm e n t fo r p re s su re : ____________________________ ________________________________________ Val ve - re m o val Outlets upper: __________________ R ate d N u m b e r: p re s su re : PR: ___________________________________________________________ ( Tab l e B. 1 ) : ___________________ ___________________________________________________________ No ______ Lo ck s cre w fu n cti o n : _______________________________ Figure B.8—Wellhead Equipment Data Sheet —Multistage Crossover Spool S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 77 Wellhead Equipment Data Sheet —Multistage Crossover Spool (continued) Casing hanger (lower) : R e s tri cte d - are a p acko ff ( l o we r) : Si ze: _______________________________________________ Typ e : _______________________________________________ PR: _______________________________________________ P S L: _______________________________________________ Si ze: _______________________________________________ Typ e : Te m p e ratu re M ate ri al rati n g cl as s R e tai n e d fl u i d ( Tab l e ( Tab l e 2): ____________________________________________________________ 3): ____________________________________________________________ co rro s i vi ty ( Tab l e B. 1 ) : Casing hanger (upper): M ate ri al cl as s R e tai n e d F l an g e rati n g fl u i d b o l ti n g ( Tab l e ( Tab l e u p p e r ( s tu d s ) : ru n W i tn e s s ? E xte rn al I n te rn al Te s t No co ati n g ? Te s t an d pl u g s: PR: __________________________________________________ __ P S L: __________________________________________________ __ Si ze: __________________________________________________ __ Typ e : __________________________________________________ __ 1 6) ___________________ N o n e xp o s e d ________ E xp o s e d _______ E xp o s e d ( l o w s tre n g th ) _____________________________________________________ _______________( n u ts ) : _____________________________________________________ __________( n u ts ) : _____________________________________________________ _______________________________________________________________________________ No No a _______________________________________________________ _________________ Ye s _______________ If ye s , typ e : ______________________________ __________________ Ye s _______________ If ye s , typ e : ______________________________ ( to p an d /o r b o tto m ) _______________________________________________________ __________________________________________________________________________________ re tri e vi n g to o l s : ________________________________________________________________________ ______________________________________________________________________________________ O th e r re q u i re m e n ts : _______________________________________________________________________________ F O O TN O TE a If ye s , ____ ________________( n u ts ) : au xi l i ary e q u i p m e n t: W e ar bu s h i n g s : Ru n n i n g __________________________________________________ __ ________________________ Ye s co ati n g ? an d B. 1 ) : ( Tab l e ( s tu d s ) : O th e r re q u i re m e n ts : Typ e : ___________________ re q u i re m e n ts O u tl e t __________________________________________________ ___ ___________________ co rro s i vi ty ( Tab l e l o we r ( s tu d s ) : M ai n 2): 3): O u tl e t ____________________________________________________________ Si ze: R e s tri cte d - are a p acko ff ( u pp e r) Te m p e ratu re ______________________________________________ _ Figure B.8—Wellhead Equipment Data Sheet —Multistage Crossover Spool (continued) s p eci fy wh at an d by wh o m . 1 78 AP I S P E C I FI C ATI O N 6 A Wellhead Equipment Data Sheet —Wellhead Safety Valves Wellhead safety valves G e n e ral S p e ci al e n vi ro n m e n tal co n d i ti o n s _____________U n u s u al am b i e n t o r o pe rati n g atm o s p h e ri c co n d i ti o n s te m pe ratu re s , co n d u ci ve to or c o rro s i o n or u n d e rwate r u s e C o ati n g _________________________________ S h i ppi n g S S V/U S V i n s tru cti o n s val ve ( C l as s I, II, or I I I M an u factu re r S i ze S S V/U S V) __________________ ____________________________M o d e l an d typ e __________________________________ an d typ e __________________________________ ___________________________________ R ate d wo rki n g Te m p e ratu re S S V/U S V ______________________ p re s s u re ran g e ____________________ ________________________ actu ato r M an u factu re r ____________________________M o d e l C yl i n d e r rate d O p e rati n g wo rki n g p re s s u re p re ss u re ______________ ________________________P u rch as e r to s p e ci fy avai l ab l e s u p pl y p re s s u re , if ap p l i cab l e Te m p e ratu re Lo ck- o p e n U SV ran g e d e vi ce ________________________ _________________________ ___________________________________W o rki n g wate r d e p th ______________________________ Figure B.9 —Wellhead Equipment Data Sheet —Wellhead Safety Valves Equipment Data Sheet —Boarding Shutdown Valves G e n e ral S p e ci al e n vi ro n m e n tal co n d i ti o n s _________ U n u s u al am b i e n t o r o pe rati n g atm o s p h e ri c co n d i ti o n s th e C o ati n g o ffs h o re s p l as h te m pe ratu re s , co n d u ci ve to or c o rro s i o n , or u se in zo n e ___________________________ S h i ppi n g ______________ i n s tru cti o n s B S D V val ve ( C l as s I, II, or I I I M an u factu re r Si ze B S D V) ________________ __________________________ Mod el an d typ e __________________________________ Mod el an d typ e __________________________________ _________________________________ R ate d wo rki n g Te m p e ratu re p re s s u re ran g e __________________ ______________________ B S D V actu ato r M an u factu re r ________________________ C yl i n d e r rate d O p e rati n g wo rki n g p re s s u re p re s s u re ____________ ______________________ P u rch as e r to s p e ci fy avai l ab l e s u p pl y p re s s u re , ap p l i cab l e Te m p e ratu re ran g e ______________________ Figure B.1 0—Equipment Data Sheet —Boarding Shutdown Valves if S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 79 Wellhead Equipment Data Sheet —Choke Sizing Ap p l i cati o n Fl u i d Q u an ti ty En d co n n e cto rs / A&B P re s s u re a rati n g /i n l e t Te m p e ratu re M ate ri al Di m en si o n s O u tl e t rati n g c l ass Bod y PSL Tri m PR S e rvi ce co n d i ti o n s P re s s u re at M a x. fl o w ( u n i ts ) N o rm al fl o w ( u n i ts ) I n l et O u tl e t Te m p e ratu re Oi l or P at i n l e t F l o w rate S. G . G as ( i f avai l ab l e ) F l o w rate or G . O. R. S. G . Li q u i d ( i f avai l ab l e ) F l o w rate S. G . ( i f avai l ab l e ) M an u al /actu ate d Actu ato r typ e /m ake /m o d e l P o we r s o u rce M an u al P o s i ti o n o ve rri d e i n d i cati o n Lo cal R e m o te /p o s i ti o n tran sm i tte r P o s i ti o n e r Ad d i ti o n al co m m e n ts Ad j u s tab l e M a xi m u m Typ e of o r p o si ti ve : o ri fi ce d i am e te r: fl o w b e an : F O O TN O TE a See F i g u re 1 6 an d Figure B.1 1 —Wellhead Equipment Data Sheet —Choke Sizing F i g u re 1 7. Mi n . fl o w ( u n i ts ) 1 80 AP I S P E C I FI C ATI O N 6 A Wellhead Equipment Data Sheet —Actuator and Bonnet Q u an ti ty Q u an ti ty Pneumatic D i ap h rag m Si n g l e Electric C o n ve n ti o n al Ri si n g D ou bl e P i s to n s te m N o n ri s i n g s te m Si n g l e D ou bl e W i re cu tte r _____ W i re /cab l e S e l f- co n tai n e d _____ S tan d - al o n e Supply requirements/specifications Pneumatic Avai l ab i l i ty si ze _____ p o we r s o u rce _____ Hydraulic M Pa M a x. C l e an Q u an ti ty Hydraulic (psi ) Avai l ab i l i ty Min . M Pa M a x. (psi ) Min . ai r N i tro g e n S e l f- co n tai n e d O th e r O th e r Electric Vo l tag e DC AC C u rre n t P h as e F re q u e n cy avai l abl e O th e r Actuator requirements/specifications Actuator Field data Te m p e ratu re Fi e l d rati n g ( Tab l e C u s to m e r 2) l o cati o n P l atfo rm M ate ri al s E xte rn al cl as s ( Tab l e co ati n g ? 3) Wel l No I f ye s , Ye s N o. Cl o sed - i n tu b i n g - h e ad p re s s u re M P a (psi ) typ e Accessories Fu s i bl e h o l d - o pen d e vi ce M an u al h o l d -o pen d e vi ce Q u i ck e xh au s t P o s i ti o n Bonnet requirements S i ze Mod el Rated p re s s u re M Pa a) l o cal b) re m o te Specification PSL S S V/U S V/B S D V 2 PR2 wo rki n g val ve i n d i cati o n ______ _________ (psi ) 3 3G 4 Material class: Temperature rating: Figure B.1 2 —Wellhead Equipment Data Sheet —Actuator and Bonnet S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 81 B.3 Typical Wellhead and Tree Configurations E x am p l e s i n cl u d e d of are t yp i ca l we l l h e ad e xam p l e s of an d cas i n g tre e an d bi t co n f i g u rati o n s p ro g ram s th at are are s h o wn in co n s i s te n t F i g u re wi th th e B. 1 3 an d we l l h e ad s F i g u re B. 1 4. Al s o s h o wn . Key 1 tu b i n g - h e ad 2 cas i n g - h e ad to p to p fl an g e fl an g e 3 4. 5 20 . 7 M Pa (5000 MPa ps i ) (3 0 00 ps i ) or 3 4. 5 MPa (5000 ps i ) Typical Programs Casing Program mm Bit Program (i n . ) mm 5 21 9. 1 (8 x 1 39. 7 (5 (9 /8 ) x 1 77. 8 (1 0 /2 ) 200. 0 (7 x 1 93. 7 (7) — (7 (i n . ; psi ) mm; MPa 21 5. 9 (8 (i n . ; p si ) /8 ) 279; 20 . 7 (1 1 ; 3000) 1 79 ; 34. 5 (7 /1 6 ; 5000) 3 /2 ) o r 222 . 2 5 /4 ) MPa 1 1 3 273. 1 mm; Tubing-head Top Flange 7 5 244. 5 (i n . ) 1 /8 ) Casing-head Top Flange (8 /4 ) or 7 /8 ) 250. 8 (9 /8 ) 279; 34. 5 (1 1 ; 5000) Figure B.1 3 Typical Wellhead and Tree Configuration for a 34.5 MPa (5000 psi) Rated Working Pressure 1 82 AP I S P E C I FI C ATI O N 6 A Key a b 69. 0 MPa (1 0 , 0 00 34. 5 MPa (5000 ps i ) . psi ) . Typical Programs Bit Program Casing-head Housing Top Flange Casing Program mm (i n . ) mm (i n . ) mm; 40 6. 4 x 2 73 . 1 x 1 93. 7 3 (1 6 40 6. 4 x 1 0 x 298. 5 x 1 1 x 7 x 244. 5 3 (1 6 374. 7 x 250 . 8 or 241 . 3 5 /4 3 /8 ) x 1 77. 8 (1 4 l i n er 3 74. 7 5 /4 x 9 7 /4 x 9 l i n er (1 4 or 9 x 269. 9 x 1 0 (1 6 x 8 mm; p si ) 34. 5 (i n . , 279; 50 00 ) 34. 5 (1 1 ; (1 6 x 2 44. 5 3 273. 1 x 9 31 1 . 2 x 21 5. 9 1 /8 x 1 93. 7 3 (1 0 x 1 77. 8 5 /8 x 7) x 1 27. 0 (1 2 x 7 — x 8 250. 8 5 /4 x 5) (9 69 . 0 1 79 ; (7 50 00 ) (1 3 x 6) 3 46 ; x 1 65. 1 (1 3 69 . 0 34. 5 1 0, 000) x 6 /1 6 ; ps i ) 69. 0 1 0 , 00 0 ) 1 79 ; (7 /1 6 ; 69. 0 1 0 , 00 0 ) 69 . 0 1 0, 0 00 ) 279; 69 . 0 1 79 ; 69. 0 1 /8 ; 2 79 ; 50 00 ) 34. 5 (1 1 ; 1 0, 0 00 ) 279; (7 69 . 0 /1 6 ; 1 0 , 00 0 ) 1 79 ; 1 /8 MPa 1 /8 ; 5 /2 7 /8 x 1 52. 4 1 /4 (i n . , 5 /4 ; 279; (1 3 mm; ps i ) 1 0, 0 00 ) 346; 3 /2 ) (1 1 ; 339. 7 MPa 1 /4 ; 425; 1 /8 (i n . , Tubing-head Top Flange 3 /2 ) x 21 5. 9 5 /4 425; 1 /8 3 /8 x 7 ) MPa Casing-head Spool Top Flange 69. 0 1 /2 ) (1 1 ; 5000) (1 1 ; 1 0, 0 00 ) (7 /1 6 ; 1 0 , 00 0 ) Figure B.1 4 Typical Wellhead and Tree Configuration for a 69.0 MPa (1 0,000 psi) Rated Working Pressure S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 83 B.4 Product Specification Levels B.4.1 General Th i s s p e ci f i cati o n an d val i d at i o n h as s p e ci f i c (see 4. 3 . 4) . PSL 1 wh i ch l e ve l PSL e s tab l i s h e s a P SL on 2 m ay be i n te n d e d in vari an ce th e set th i s of th e th e te m p e ratu re we l l 3 we tte d co n ta i n s in ch an g e s th i s to te s ti n g fo r s te m s ; we t to th e al l 20 an d an d q u al i t y m ate ri al m ag n e t i c PSL th e be l o w, Th es e re q u i re m e n ts by th e P SL an d P S Ls fo r q u al i t y, fo r or m ay ca n n o t 1 bu t i n s p e cti o n It of be be an d wi th we l d s , te s ti n g ; en d an d Th e Q TC in te s t i n g re q u i re m e n ts ad d i t i o n al re l at i o n t e m p e ratu re s ; p art i cl e co n n e cto rs PSL 4 co n tai n s PSL 4 e q u i pm e n t th e by a PSL s p e ci f i cati o n Al l p ro d u cts s p e ci f i cati o n . ad d i ti o n a l th e to H ig h er p u rch as e r , re q u i re m e n ts i n cl u d e re q u i re m e n ts an d th i s ve ri f i cati o n wi th 1 . m ag n e t i c to th e s e cti o n vo l u m e tri c i n s p e c ti o n of of re q u i re m e n ts al l PSL 2 i n cl u d e th i ckn e s s i n s p e cti o n acce s s i b l e of bu t of al l s u rf ace s ; i m pos e s re s tri cte d fo r as l i m i tati o n s C h arp y p arti cl e th e e q u i pm e n t m ate ri al an d ad d i ti o n a l to l e ran ce in exte n d e d an d h an g e rs h i g h est m e e ts al l l e ve l th e do of n ot re q u i re q u al i t y g as an d re q u i re m e n ts te s ti n g , te s ti n g of PSL 3 so PSL 3G d oes re q u i re m e n ts an d wo u l d fo r n ot to te s ti n g i n s p e cti o n of to re q u i re m e n ts m ate ri al It i n cl u d e s b o n n e ts , h yd ro s tati c 3 wi th as ch e m i s try, C h arp y f l an g e s , an d te s t ti m e s . th e ad d i ti o n of g as app l y. an y ap p l y of p arts . b o d y, The designation “PSL 3G” contains the same quality and testing requirements of PSL N O TE by te s t i n g . th i s re q u i re m e n ts i n cl u d e s of E q u i pm e n t s p e ci f i e d PSL i m pos e s ad d i t i o n al m ate ri al . i n d e pe n d e n t co ve re d m ate ri al , co n f o rm an ce PSL Th e are re q u i re m e n ts . e q u i pm e n t B S D Vs of 2. p ro d u cti o n vo l u m e tri c fo r m an u factu re r U S Vs , be fo u r m an u factu ri n g re q u i re m e n ts can n o t an d of re q u i re m e n ts S S Vs , te s t i n g PSLs. re q u i re m e n ts 1 e q u i pm e n t QTC °F te s ti n g m inim um B S D Vs fo u r l e ve l s s u rf ace s . th e s e rvi ce an d s at i s f y th e q u al i t y – or fo r d i f fe re n t e q u i p m e n t. s p e c i f i cati o n . th e al l b as i c m ate ri al f o r s e rvi ce PSL of ap p l i e d acce s s i b l e d e ta i l e d m ate ri al , s p e ci f i cati o n . b e twe e n d e fi n e m i n i m al l y u se al l re q u i re m e n ts an d co n tro l , appl i e s co n ta i n s d e ta i l e d p ro d u ct q u al i t y re pre s e n ts a P S Ls b as e d of p ro d u ct wi th i n h i g h - p re s s u re th i s s p e ci f i cati o n . e q u i pm e n t u se d in s o u r s e rvi ce . F i g u re B. 1 5 we l l h e ad — — — tu b i n g h e ad ; tu b i n g h an g e r; tu b i n g - h e ad — Al l s h o ws th e re co m m e n d e d as s e m b l y i n cl u d e s th e s p e ci f i cat i o n f o l l o wi n g , as l e ve l fo r p ri m ary e q u i p m e n t. P ri m ary e q u i pm e n t of a a m inimum : ad a p te r; l o we r m as te r va l ve . o th er d i f fe re n t Th e we l l h e ad th an s e l e cti o n app ro ach peo p l e , Th e th e to of p arts l e ve l a PSL i d e n t i f yi n g e n vi ro n m e n t, f o l l o wi n g are cl as s i f i e d as s e co n d ar y. Th e s p e ci f i cat i o n l e ve l fo r s e co n d ary e q u i pm e n t m ay be fo r p ri m ary e q u i p m e n t. sh ou l d an d co m m e n ts be p o te n t i al l y b as e d re s o u rce s , app l y to on a h az ard o u s th e of q u an t i tati ve e ve n ts acci d e n ts b as i c an d ri s k d e ve l o p i n g q u e s ti o n s as ke d an al ys i s , e s ti m ati n g fro m in th e th e s e F i g u re wh i ch e ve n ts . B. 1 5. is a l i ke l i h o o d f o rm al an d an d s ys te m ati c co n s e q u e n ce s to 1 84 API S PECIFICATION 6A Figure B.1 5 —Recommended Minimum PSL for Primary Parts S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 85 B.4.2 NACE MR01 75/ISO 1 51 56 Th i s ap p l i e s s p e ci f i e d if th e p arti a l b y N AC E p re s s u re M R 0 1 7 5 /I S O of H 1 51 56 2 S in th e p ro d u ce d fl u i d e q u al s or e xce e d s th e m inim um am o u n t f o r s o u r s e rvi ce . B.4.3 High H 2S Concentration Use “Yes” if the H [70 p pm ( parts 3 2 p er S co n ce n trati o n m ill ion) ] can of th e d e ve l op p ro d u ce d in cas e of a fl u i d is s u ch th at l e ak ( h u m an in ai r sen se of an H 2 sm el l S co n ce n trati o n can n o t d ete ct of 70 m l /m co n ce n trati o n s 3 h i g h er th an 70 ). m l /m Alternatively, use “Yes” if the radius of exposure (ROE) to 1 00 (50 ft) Ru l e f rom 3. 3 6, Th e abo ve H can th e b) we l l h e a d . 3) ; see re q u i re s B. 4. 5. th e ROE is d efi n e d O th e r m e th o d s kn o wl e d g e of th e of in T e x as (1 00 Ad m i n i s trati ve cal cu l ati n g ad j u s te d 3 m l /m ROE ope n fl o w m ay a p pl y, rat e of p pm ) Co d e, H 2 Ti tl e d epen d i n g o ffs e t we l l s . If S is g re at e r 1 6, on th i s P art l o cal is not 1 , th an 1 5 m C h ap te r 3 , re g u l ati o n s . ava i l abl e , bu t if 3 2 S be e xp e cte d , a 1 00 m l /m (1 00 ppm ) ROE e q u al to 1 000 m (3000 f t) m ay be as s u m e d . B.4.4 Close Proximity U s e rs wh o are accu s to m e d cl o s e - p ro x i m i t y f o r g as Th e p o te n t i a l sh ou l d be i m p act of e val u at e d d e te rm i n i n g po te n ti al to we l l in an as th e u se F i g u re of th e u n co n tro l l e d p art of cl o s e - p ro x i m i ty an d rad i u s - o f - e x p o s u re co n ce pts m a y s u bs t i tu t e B. 1 5. th e em i ssi on p ro x i m i t y of H 2 S on as s e s s m e n t. l i fe Th e an d th e f o l l o wi n g e n vi ro n m e n t l i st of n e ar i te m s th e can be we l l h e ad u sed fo r ri s k. 3 a) 1 00 m l /m (1 00 p pm ) ROE of H 2 S is g re ate r th a n 1 5 m (50 f t) f ro m th e we l l h e ad an d i n cl u d e s an y p art of a public area except a public road. ROE is defined in B.4.5. “Public area” means a dwelling, place of bu s i n e s s , an y p l ace p o rt i o n of “Public road” of a wo rs h i p , p ark, m e an s ci t y, s ch o o l , to wn , an y s tre e t h o s p i tal , vi l l ag e , o r ro ad s ch o o l or o wn e d o th e r bu s s to p, s i m i l ar g o ve rn m e n t are a o r m ai n tai n e d th at on e fo r pu bl i c bu i l d i n g , can acce s s a pu bl i c e xp e ct to ro a d , be al l or p o p u l ate d . or u se. 3 b) 500 m l /m a pu b l i c (500 are a as p pm ) we l l ROE as of H 2 a p u bl i c S c) Wel l is l o cate d in d) Wel l is l o cate d wi t h i n 46 m (1 50 e) Wel l is l o cate d wi t h i n 1 5 m (50 f) Wel l is l o cate d in o r n e ar i n l an d g) Wel l is l o cate d in o r n e ar s u rf ace h) Wel l is l o cate d wi t h i n Th ese co n d i ti on s is g re ate r th an an y e n vi ro n m e n tal l y s e n s i ti ve 1 07 m f t) f t) of of an open a pu bl i c n a vi g ab l e (350 are recom m en d e d 1 5 m (50 f t) f ro m th e we l l h e ad an d i n cl u d e s an y p art of ro ad . of f l am e s u ch as o r fi re d a p ark, wi l d l i f e pre s e rve , ci t y l i m i ts , e tc. e q u i p m e n t. ro ad . wate rs . d o m e s ti c ft) are a , wate r s u p p l i e s . an y d we l l i n g . m in im um con s i d erati o n s. An y l ocal re g u l atory re q u i rem en ts s h o u l d be m et. B.4.5 Radius of Exposure of H 2S Th e n ot f o l l o wi n g g i ve n , cal cu l a ti n g as i n f o rm ati o n th e ROE is m e th o d m a y app l y, take n of f ro m T e xas d e te rm i n i n g depen d i n g on R ai l ro ad th e l o c al ROE is Com m i ss i on Ru l e u sed U n i ted re g u l ati o n s . in th e 36. SI m e tri c - e q u i va l e n t S tat e s o n l y. O th e r ru l e s are m e th o d s of 1 86 AP I S P E C I FI C ATI O N 6 A 3 Th e l o cati o n , X 1 00 , of th e 1 00 m l /m (1 00 pp m ) ROE is d e te rm i n e d as g i ve n in E q u ati o n (B. 1 ) : 0 . 6258 X [( 1 . 5 8 9 ) ( y = 1 00 H 2 ) (q ) ] S (B. 1 ) 3 Th e l o cati o n , X 500 , of th e 50 0 m l /m (500 pp m ) ROE is d e te rm i n e d as g i ve n in E q u ati o n (B. 2) : 0 . 62 58 X = 500 [( 0 . 4 5 4 6 ) ( y H 2 S ) (q ) ] (B. 2) wh e re yH is th e X is ROE, q is 2 S m ol e th e fracti o n e x p re s s e d m ax i m u m H 2S in in th e g as e o u s m i x tu re avai l a b l e fo r e s cap e ; fe e t; vo l u m e fl o w rate d e te rm i n e d to be a va i l a b l e fo r e s cap e , e x p re s s e d in cu b i c fe e t p e r d a y. Th e vo l u m e fl o w rate u sed as th e e s cap e ra te in d e te rm i n i n g th e ROE s h al l be t h at s p e ci fi e d b e l o w, as ap p l i cab l e . a) For n ew o pe n b) Th e e s cap e ( 1 4. 65 B.5 To s e l e ct Th e al l th e u sed 1 6 d e s i re d l i s te d vari ab l e s in °C are as , we l l s , in o r th e th e e s cape rate fi e l d - a ve ra g e d e te rm i n i n g (60 th e ROE s h al l be d e t e rm i n e d cu rre n t- ad j u s te d s h al l be open co rre cte d to by u si n g f l o w rate , s tan d ard th e cu rre n t - ad j u s te d wh i ch e ve r c o n d i ti o n s of is l arg e r. 0 . 1 01 M Pa ° F) . m ate ri al or th e sh ou l d M R 0 1 7 5 /I S O res i s tan ce to of p ro d u cti o n vari ab l e s , a) te m p e ratu re ; b) H c) pH ; d) ch l o ri d e e) s an d f) wate r p ro d u cti o n g) t yp e s 2 S m ight p re s s u re s u ch on Tab l e by co rro s i o n , th e wh e th e r Th e of th e p u rch as e r SCC, th e i n fl u e n c e m ate ri al s on l y wi t h i m pact we l l s , carb o n of th e as s h o wn th e fi e l d d i o xi d e co rro s i o n rate f ac to rs fl u i d s h al l th e m eet parti al in p ro d u cti o n ; an d an d re l ati ve c o m po s i ti o n ; am o u n ts of p ro d u ce d h yd ro carb o n s . an d su l fi d e p ro d u cti o n co rro s i vi t y an d s tre s s of th e p ro d u cti o n cracki n g vari a b l e s . N AC E M R 0 1 7 5 /I S O 1 51 56 re q u i re m e n ts to B. 1 . to s tro n g l y co n ce n trati o n ; th e th e f acto rs m ate ri al p e rf o rm an ce l e ve l ; i on an d pres s u re Tabl e as : d e te rm i n e e n vi ro n m e n tal O th e r (SSC) facto rs co rro s i vi t y. m e tal l i c re q u i re d are sh ou l d vari o u s e ro s i o n - co rro s i o n , e n vi ro n m e n tal n o t p re d i ct th e 3, c o n s i d e ri n g m a y al s o co rro si vi t y i n p re s s u re s in co n ce rn e d co rros i o n . fl u i d s p arti al p arti a l is of B. 1 d e te rm i n e g e n e ral i n cre as i n g G e n e ral F i g u re 1 51 56 p ro d u ce d m inim um B. 1 . fl u i d i n t e racti o n in g e n eral l y re l ate s to An a l ys i s cl as s i n j e cte d F i g u re by n o t l i s te d p u rch as e r wh i ch Th e rate an d i n f l u e n ce d N AC E wi th d e ve l o p e d o ff s e t p ro d u ce d , vari ab l e s an d p s i a) in of Corrosivity of Retained Fluid re tai n e d , are we l l s f l o w rat e of Th i s carb o n tab l e o f m e tal l i c i n i t i ate is or d i ox i d e by sh ou l d a g u i deli ne o th e r an d sou r th e S SC be s e rvi ce . an d n ot as s e s se d , o n l y. n o n m e tal l i c co rro s i o n i n fl u e n ce d fo r p re ve n t m ate ri al . re l at i ve e n vi ro n m e n tal e f f e ct facto rs of an d S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 87 Table B.1 —Relative Corrosivity of Retained Fluids as Indicated by CO 2 Partial Pressure Retained Fluids Partial Pressure of CO2 Relative Corrosivity M Pa G e n e ral s e rvi ce N o n co rro s i ve G e n e ral s e rvi ce S l i g h tl y c o rro s i ve G e n e ral s e rvi ce M o d e rate l y to < N o n co rro s i ve S o u r s e rvi ce S l i g h tl y c o rro s i ve S o u r s e rvi ce F i n a l l y, th e s e rvi ci n g M o d e rate l y to p u rc h as e r n eeds sh ou l d sh ou l d p ro d u cti o n or i n cre as e d an ti c i p at e d o pe ra ti o n s wate r s u ch f u tu re e va l u ati o n p ro d u cti o n as aci d i f i cati o n or > s e rvi c e of th e an ti ci p ate d or wi t h o u t o th e r we l l < 0. 21 7 0 . 21 to > 7 0. 21 we l l i n cre as e d in s e l e ct i n g th e a ch l o ri d e co n te n t. cl as s . p arti al It al s o 30 30 m ate ri al ac i d - g as 7 to > wh e n 30 30 < 0. 21 ch an g e s 7 to 0. 05 0. 05 of wi th to > < h i g h l y co rro s i ve co n s i d e r i n cl u d e 0. 05 0. 05 h i g h l y co rro s i ve S o u r s e rvi ce psi a F u tu re p re s s u re s sh ou l d fo r i n cl u d e tre atm e n ts . B.6 Use of Castings P u rc h as e r Th e sh ou l d q u a l i t y, p arts g ra i n of wro u g h t si ze can s tan d ard s u rf ace P u rc h as e rs h ave cl o s e s tru ctu re aff e ct re q u i re m e n ts ( wro u g h t) re s i s tan ce m o re p ro b l e m s an d an d vo l u m e tri c wi th ca vi ti e s . to u g h n e s s i n s p e cti o n s app l i cati o n s th e or p o ro s i t y, of of p re s s u re - co n t ai n i n g s am e m ay P S L. b as e d on cavi ti e s , th e p art. cas ti n g s i n cre as e /s e co n d ary) p art s fo r cas t, cas ti n g s Ad d i ti o n a l l y, pment’s classification (primary f o r p re s s u re - co n tai n i n g of an d p ro d u ce H o we ve r, p arts fo r d i ff e re n ce s cas ti n g s an in m ay a p pl i cat i o n . p e rf o rm an ce , be b e n e fi ci al fo r s h ap e . p o ro s i t y lim it an d f o rg i n g co rro s i o n co rro s i o n an d m ay an d u se fo r o r co m p l e x i n h e re n tl y p arts th e m e th o d s s tru ctu re , l arg e C as ti n g s equ i e val u ate m an u f actu ri n g th e or i n cl u s i o n s . s tru ctu re S p e c i f yi n g P SL f o r i n te n d e d P SL s e rvi ce e q u i pm e n t an d g rai n fo r a cas t an d or Th e h ot i m p ro ve d P SL 3 wo rki n g by wi l l h ot e n ab l e p racti ce s wo rk. of G rai n ap p l i cat i o n of s e rvi ce . co n d i ti o n s . cl as s i f i cati o n 2 is p art T abl e s e rvi ce as d eem ed B. 2 p ro vi d e s ap p ro p ri ate an fo r ap p l i cati o n th e guide co n d i t i o n s . B.7 Fire Testing Wh en wi th f i re AP I s p e ci f i e d re s i s tan ce 6 FA or ( fo r as q u al i f i cati o n g ate , ag re e d pl u g , to an d b e t we e n of b al l th e e q u i pm e n t val ve s ) , in AP I th i s 6FB m an u f actu re r an d s p e ci f i cati o n ( fo r th e OECs) is or re q u i re d , AP I 6 FD q u a l i f i cati o n ( fo r ch e ck in acco rd an ce val ve s ) sh ou l d p u rch as e r. Table B.2 —Recommended Service Limits for Castings Rated Working Pressure 1 3. 8 AA, BB, CC 20. 7 W ro u g h t o r c as t W ro u g h t o r c as t W ro u g h t o r c as t W ro u g h t o r cas t W ro u g h t o r c as t W ro u g h t o r c as t W ro u g h t o r cas t W ro u g h t o r c as t W ro u g h t o r c as t W ro u g h t o r c as t ps i ) MPa (3 000 psi ) MPa (5000 69. 0 ps i ) 1 03. 5 Wrought Wrought Wrought Wrought Wrought Wrought Wrought ps i ) MPa (1 5 , 0 00 1 38. 0 Wrought MPa (1 0 , 0 00 ps i ) MPa (2 0 , 0 00 ps i ) F O O TN O TE S ee Tabl e 5 HH MPa (2000 3 4. 5 Material Class DD, EE, FF fo r m i n i m u m P S L an d Fi g u re B. 1 5 fo r ad d i ti o n al PSL g u i d an ce . be Annex C ( i n fo rm ati ve ) Conversion Procedures —Units of Measure C.1 General Information C.1 .1 General An n e x th o s e C SI Th es e Th e th e b) d i m en si on s u se d in co n ve rs i o n ch an g e s a) p ro vi d e s u n i ts t h at m an y d i m en si on s d e ci m al - fo rm at 2. 56 in. 2. 56 in. x 25. 4 Rou n d i n g e xam p l e , an d bod y of p ro c e d u re s af f e cte d i n ch th e = are wi t h e xp re s s e d ch an g e d f racti o n al o ri g i n in wh e re as wh i ch m ay be co m p l e te e d i ti o n s . Th e re u sed as al te rn ati ve u n i ts to i n t e rch an g e ab i l i t y. are two s i g n i fi can t co n ve rs i o n m i l l i m e te rs . n ot co n ve rte d e d i ti o n . p re vi o u s u n i ts , m ai n tai n i n g p re vi o u s in are th i s U SC wh i l e fro m s p e ci f i e d s p e ci f i e d mm, in s p e c i f i cati o n , d i m en si on s val u e 65. 0 d ata th i s Fo r e d i ti o n s f ro m e x am p l e , co n ve rt e d th e e xact 2. 56 as in. d e ci m al are e q u i val e n t, co n ve rte d j u st bu t as f ro m wri tte n : fo l l o ws : 9 / 2 in. 1 6 ru l e s = fo r f l an g e 2. 5625 SI ODs in. = 2. 5625 d i m en s i o n s are we re n o w ro u n d e d in. x 25. 4 re vi s e d to 1 to mm = 65. 1 re d u ce i n s te ad mm . vari ati o n s of 5 in g e o m e try b e twe e n e q u i p m e n t. Fo r mm. C.1 .2 Conversion Rules Th e d i m en si on s wi th th e a) M u l ti pl y 25. 4 b) in f o l l o wi n g th e m m /i n . SI o bta i n 4. 3 1 N O TE p e ri o d Th en , do th e d i m en si on s, we re pu bl i sh ed to E XAM P LE Th e u n i ts p ro ce d u re s . in. e x act ro u n d i n g d e pe n d i n g val u e u se d as th e or f ro m i l l u s trate d th e in d e ci m al d i m e n s i o n al th e fo l l o wi n g e q u i val e n t tab l e s of AP I 6A in acco rd a n ce e x am p l e . of a f racti o n al - i n ch d i m en si on by mm. th e i n d i cate d on co n ve rti n g is m i l l i m e te r d i m e n s i o n . 1 0 9 . 47 4 al ways by co n ve rs i o n d e ci m al th e x 25. 4 is o b tai n e d Th e d e ci m al fo r th e a p pl i cat i o n si g n . p art i cu l ar of th e d i m en si on . Rou n d i n g ru l e s m ay var y fo r d i f f e re n t d i m en si o n . E XAM P LE — — I f th e abo ve If th e mm, d i m en si on ab o ve an d th e we re to d i m e n si o n re s u l ti n g we re be to ro u n d e d be d i m en s i o n to ro u n d e d wo u l d be th e to n eare st e ve n th e 1 09. 5 accu rac y 5 mm, n e are s t th e to re s u l ti n g th e i n ch d i m en si on d i m en si on , wo u l d th at be 1 1 0 wo u l d be mm. XXX. X mm. C.2 6B and 6BX Flanges and Studded Outlets C.2.1 Pressure Ratings Th e wa y s e l e cte d as to co n ve n i e n t ra ti n g s p re s e rve s i m pl e in m e g ap as ca l s th e ra ti o n u m b e rs , of as h a ve p re s s u re g i ve n in be e n co n ve rte d rat i n g s , Tabl e f ro m e x p re s s e d C. 1 . 1 88 in th e d i m e n s i o n al pou n d s per tab l e s s q u are of AP I i n ch , 6A wh i l e in s u ch s ti l l a using S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 89 Table C.1 —Pressure Rating Conversion between SI and USC for API 6A Equipment Megapascals (MPa) Pounds per Square Inch (psi) 1 3. 8 2000 20. 7 3000 3 4. 5 5000 69. 0 1 0 , 0 00 1 03. 5 1 5, 000 1 38. 0 20 , 0 00 C.2.2 Nominal Sizes N o m i n al o n l y. b o re Th e si zes n o m i n al fo r si ze fl an g e s is an d s tu d d e d f o r i d e n ti f i cat i o n o u t l e ts p u rp o s e s in an d th i s is s p e ci f i cati o n are e x p re s s e d n o t a m an u factu ri n g C.2.3 Rounding Rules Th e a) f o l l o wi n g F o r th e ru l e s m ax i m u m E XAM P LE b) F o r th e N O TE F o r th e 2. 09 fl an g e Th i s E XAM P LE c) we re is b o re , in. OD , to 8. 1 2 in. 53. 086 ro u n d to in. 0. 25 in. d) F o r th e rai s e d face e) F o r th e t h i ckn e s s f) F o r th e d i m en si on s g) F o r th e rad i u s mm th e 2 0 6. 2 48 mm 6 . 3 50 mm f l an g e , J 2, AN S I ro u n d at b ack f ace , to 1 o r p re vi o u s 206 mm. th e n e are s t 6 mm. to up th e to 1 n e are s t th e ro u n d as mm. mm. p racti ce mm; co n ve rt 0. 1 mm. 3 J 3, d i m en si on s. n e are s t 53. 1 ro u n d an d f l an g e n e are s t mm 3 . 0 48 J1 , th e ro u n d d i am e te r, of to wi th ch am f e r, 0. 1 2 d e ve l o p ro u n d n o t co n s i s te n t m ax i m u m E XAM P LE u s ed to n e xt th e g i ve n in e d i ti o n s o f th i s s pe ci fi cati o n . mm. 1 mm. 0. 1 mm. n e are s t T abl e 0. 1 mm. C. 2. Table C.2—Conversions for the Radius at Back Face Millimeters Inches 9. 6 0. 38 1 5. 7 0. 62 1 9. 0 0 . 75 20. 6 0. 81 25. 4 1 . 00 in d i m en si on . U SC unit val u e s 1 90 AP I h) F o r th e t o l e ran ce fo r th e i) F o r th e bo l t ci rcl e , j) F o r th e bo l t hole bo l t ro u n d to d i am e te r, h ol e th e l o cati o n n e are s t ro u n d up to S P E C I FI C ATI O N 6 A ± 0. 8 0. 1 th e mm. mm. n e xt e ve n m i l l i m e te r. To l e ran ce s are as g i ve n in Tabl e C. 3. Table C.3 —Rounding Values for Hole Sizes and Tolerances Tolerance Hole Size mm +2 < 42 – mm 0. 5 +2. 5 ≥ 42 mm and ≤ 74 m m – 0. 5 +3 > k) F o r th e l) S e g m e n te d — — — l e n g th s , fl a n g e ro u n d E d i m en si on : Rou n d F d i m en si on : 0. 1 2 Q For D ri n g of th e Ro u n d g as ke t RX an d an d BX to in. Rou n d d i m en si on : th e s i ze to th e d i m en si on s K d i m en si on : — m) s tu d th e to th e g ro o ve ri n g 5 ro u n d e d n e are s t b e co m e s to mm n e are s t are th e 74 3 – 0. 5 mm. as 0. 1 f o l l o ws : mm; mm; n e are s t n e are s t 0. 1 mm; 0. 01 d i m en si on s , mm. co n ve rt e xactl y to th e n e are s t 0. 1 n e are s t 0. 01 mm e x ce pt fo r th e h ol e j o i n ts . C.3 Other Equipment Dimensions C.3.1 Bore Dimensions F o r th e m axi m u m o r n o m i n al b o re d i am e te r, ro u n d to th e mm. C.3.2 Valve Face-to-face Dimensions F o r al l val ve s , th e d i m en si o n is ro u n d e d to th e n e are s t 1 mm. C.3.3 Cross and Tee Center-to-face Dimensions Th es e di m en si on s are ro u n d e d to th e n e are s t 0. 5 mm. C.3.4 Multiple Completion Centerline Spacing Th es e s h al l d i m en si on s be to l e ra n ce s e l e cte d of 0. 1 2 are so co n ve rte d th at mm is th e an d e x p re s s e d p h ys i cal ap p l i e d . si ze is to t wo al wa ys d e ci m al s . wi t h i n th e Th e re s u l ti n g to l e ran ce d i m en si on ra n g e of an d 0. 005 to l e ran ce in. wh e n a S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T E XAM P LE — — — — D i m en s i on Lo we r l i m i t: 1 . 3 85 C e n te r: 1 . 390 U p p e r l i m i t: Ch oose th e 1 . 3 95 fi rs t 1 . 390 i n. fl an g e mm 35. 306 i n. fro m 3 5. 1 79 in. in. mm 3 5 . 43 3 (35. 1 8 (35. 3 0 mm ce n te r d i m e n si o n c e n te r, (35. 42 35. 30 mm , 0. 0 05 i n. Al te rn ati ve s or 3 5. 1 9) . o r 3 5. 3 1 ) . or 3 5. 43 ) . s i n ce it is a ro u n d n u m b e r. C.4 Conversion Factors C.4.1 Length 1 i n ch (i n . ) e q u al s 25. 4 m i l l i m e te rs (m m ) , e x actl y. C.4.2 Pressure/Stress 1 p o u n d - f o rce pe r s q u are 1 m e g apas cal ( M P a) N O TE 1 b ar 0. 1 i n ch e q u al s 1 ( ps i ) 0. 0 0 6 8 94 757 n e wt o n p e r s q u are m e g ap as cal m i l l i m e te r ( N /m m M P a. C.4.3 Impact Energy 1 fo o t- p o u n d ( f t- l b ) e q u al s 1 . 35581 8 j ou l e (J ) . e q u al s 1 . 3 5 5 81 8 n e wto n - m e te r ( N - m ) . C.4.4 Torque 1 fo o t- p o u n d ( f t- l b ) C.4.5 Temperature 5 D e g re e s C el si u s e q u al s / 9 ( d e g re e s F a h re n h e i t m inus 32) . C.4.6 Force 1 p o u n d - f o rce ( l bf) e q u al s 4 . 448 222 n e wt o n (N ) . C.4.7 Mass 1 p o u n d - m as s ( l bm ) e q u al s 0 . 45 3 59 237 ki l o g ram ( kg ) ( M P a) . e x actl y. 2 ). are 1 91 as fo l l o ws . Annex D ( n o rm ati ve ) Dimensional Tables—SI Units Table D. 1―Type 6B Flanges for 1 3.8 MPa Table D. 2―Type 6B Flanges for 20.7 MPa Table D. 3―Type 6B Flanges for 34.5 MPa Table D. 4―Type 6BX Flanges for 69.0 MPa Table D. 5―Type 6BX Flanges for 1 03.5 MPa Table D. 6―Type 6BX Flanges for 1 38.0 MPa Table D. 7―Type 6BX La rge-bore Flanges for 1 3.8 MPa, 20.7 MPa, and 34.5 MPa Table D. 8―Type R Ring Grooves Table D. 9―Type R Ring Gaskets Table D. 10―Type RX Ring Gaskets Table D. 11―Type BX Ring Grooves Table D. 12―Type BX Ring Gaskets Table D. 13―Flanged Crosses and Tees Table D.1 4―Studded Crosses and Tees Table D. 15―Bullplugs Table D. 16―VR Plug Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Table D. 17―VR Prep aration Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Table D. 18―VR Plug Thread Ga uging Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Table D. 19―VR Prep aration Thread Gauging Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Table D. 20―HPVR Plug Dimensions, 1 03.5 MPa and 1 38.0 MPa Table D. 21―H PVR Preparation Dimensions, 1 03.5 MPa and 1 38.0 MPa Table D. 22―Flanged Full-bore Gate Valves 1 92 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 1 93 Table D.23―Flanged Plug and Ball Valves Table D.24―Flanged Swing and Lift Check Valves Table D.25―Center Spacing of Conduit Bores for Dual Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Table D.26―Center Spacing of Conduit Bores for Triple, Quadruple, and Quintuple Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Table D.27―Maximum Hanger Outside Diameter for Wellheads Table D.28―Minimum Vertical Full-opening Wellhead Body Bores and Maximum Casing Sizes Table D.29 —Pipe Thread Counterbore and Standoff Dimensions Table D.30 —Gauging of Casing and Tubing Threads 1 94 AP I S P E C I FI C ATI O N 6 A Table D.1 ―Type 6B Flanges for 1 3.8 MPa D i m en s i on s in m i l l i m e te rs u n l ess n o te d o th e rwi s e F O O TN O TE S a b c d Ri n g g ro o ve s h al l be co n ce n tri c B re ak s h arp co rn e r 0 . 8 R ai s e d face D i am e te r X K is an d mm co u n t e rbo re a re fe re n ce wi th bo re B wi t h i n 0. 25 m m m ax. E are d i m en si on . o pti o n al fe atu re s . d i am e tri c al ru n o u t. S ee Tabl e D. 8 fo r ri n g g ro o ve d im en si ons. S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 95 Table D .1 ―Type 6B Flanges for 1 3.8 MPa (continued) D i m en s i on s Nominal Size of Flange in m i l l i m e te rs u n l ess n o te d o th e rwi s e Maximum Bore Outside Diameter of Flange Max. Chamfer Diameter of Raised Face Total Thickness of Flange Basic Thickness of Flange Diameter of Hub Counterbore Depth B OD C K T Q X E m ax. min. min. Reference a in. To l e ran ce > m ax. As n o te d +3. 0/ − 0 − +0. 5/ 0 1 2 /1 6 53. 1 1 65 ±2 3 1 08 33. 3 25. 4 84. 0 7. 9 /1 6 65. 8 1 91 ±2 3 1 27 36. 6 28. 4 1 00. 0 7. 9 81 . 8 21 0 ±2 3 1 46 39. 7 31 . 8 1 1 7. 0 7. 9 1 08. 7 273 ±2 3 1 75 46 . 0 38. 1 1 52. 0 7. 9 1 31 . 1 330 ±2 3 21 0 52. 4 44. 5 1 89. 0 7. 9 1 81 . 9 356 ±3 6 241 55. 6 47. 8 222. 0 7. 9 9 229. 4 41 9 ±3 6 302 63. 5 55. 6 273. 0 7. 9 1 1 280. 2 508 ±3 6 356 71 . 4 63. 5 3 43. 0 7. 9 /8 3 47. 0 559 ±3 6 41 3 74. 7 66. 5 40 0. 0 7. 9 /4 426. 2 686 ±3 6 508 84. 1 76 . 2 495. 0 7. 9 /4 540. 5 81 3 ±3 6 635 98. 6 88. 9 61 0. 0 9. 7 9 2 1 3 /8 1 4 /1 6 1 5 /8 1 7 /1 6 5 1 3 3 1 6 1 21 F O O TN O TE a 3 F o r fl an g e si zes Nominal Size of Flange a 26 /4 i n . an d 30 in., see Tabl e Diameter of Bolt Circle Number of Bolts BC N in. To l e ran ce > See fi g u re D . 7. Bolt Size and TPI ( R e f. ) 1 2 1 27. 0 6 8 9 D i am e te r To l e ran ce /8 - 1 1 20 +2/ /1 1 49 . 4 6 8 /4 - 1 0 23 3 /8 1 68. 1 8 /4 - 1 0 6 /8 - 9 /8 /1 6 23 +2/ 0. 5 54 26 +2/ 0. 5 62 89 R 37 R 41 292. 1 1 2 1 -8 29 +2/ 0. 5 75 1 1 4 R 45 /8 - 8 32 +2/ 0. 5 84 1 27 R 49 /4 - 8 35 +2/ 0. 5 94 1 33 R 53 /4 - 8 35 +2/ 0. 5 1 00 1 00 R 57 /2 - 8 42 +2. 5/ 0. 5 1 1 4 1 1 4 R 65 /8 - 8 45 +2. 5/ 0. 5 1 37 1 37 R 73 1 2 1 1 6 489. 0 1 20 603. 2 1 20 1 5 723 . 9 24 1 3 si zes 31 1 02 1 Fo r fl an g e R 68 F O O TN O TE a 26 0. 5 1 /4 R +2/ 1 21 23 29 431 . 8 /4 R 1 -8 3 1 6 ― ― ― 8 5 /8 min. 266. 7 1 1 3 C 8 3 49 . 3 1 1 Ring Groove Number 21 5. 9 1 9 min. 49 1 7 L L 0. 5 1 5 L +2/ 7 /1 Casing Flange 44 3 1 − − − − − − − − − − − Line Pipe Flange 0. 5 3 1 4 BH 5 /1 2 Bolt Holes in. fo r G D T Hub Length, Threaded Flange 26 /4 i n . an d 30 in., see Tabl e D. 7. 1 96 AP I S P E C I FI C ATI O N 6 A Table D.2 ―Type 6B Flanges for 20.7 MPa D i m en s i on s in m i l l i m e te rs u n l es s n o te d o th e rwi s e F O O TN O TE S a b c d Ri n g g ro o ve B re ak s h arp R ai s e d face D i am ete r X s h al l be co n ce n tri c co rn e r 0 . 8 K is an d mm co u n te rbo re a re fe re n ce wi th bo re B wi th i n 0. 25 m m m ax. E are d i m en s i o n . o pt i o n al fe atu re s. d i am e tri cal ru n o u t. See Tabl e D. 8 fo r ri n g g ro o ve d i m en si on s. S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 97 Table D .2―Type 6B Flanges for 20.7 MPa (continued) D i m e n s i on s Nominal Size of Flange m i l l i m e te rs u n l ess n o te d Outside Diameter of Flange Max. Chamfer Diameter of Raised Face B OD C K T Q X E m ax. min. + 3 . 0 /− 0 min. Reference + 0 . 5 /− 0 in. m ax. As n o te d Total Basic Diameter Thickness Thickness of Hub of Flange of Flange o th e rwi s e Maximum Bore a To l e ran ce> in Counterbore Depth 1 2 /1 6 /1 6 53. 1 21 6 ±2 3 1 24 46 . 0 38. 1 1 0 4. 6 7. 9 244 ±2 3 1 37 49 . 3 41 . 1 1 2 4. 0 7. 9 241 ±2 3 1 55 46 . 0 38. 1 1 2 7. 0 7. 9 292 ±2 3 1 81 52. 4 44. 4 1 58. 8 7. 9 3 49 ±2 3 21 6 58. 7 50. 8 1 90. 5 7. 9 381 ±3 6 241 63. 5 55. 6 235. 0 7. 9 470 ±3 6 308 71 . 4 63. 5 298. 5 7. 9 546 ±3 6 362 77. 8 69. 9 368. 3 7. 9 61 0 ±3 6 41 9 87. 4 79. 2 41 9. 1 7. 9 70 5 ±3 6 524 1 00. 1 88. 9 508. 0 1 1 .1 857 ±3 6 648 1 20. 7 1 08. 0 622. 3 1 2. 7 9 2 65. 8 1 3 /8 81 . 8 1 4 /1 6 1 08. 7 1 5 /8 1 31 . 1 1 7 /1 6 1 81 . 9 9 229. 4 1 1 280. 2 5 1 3 /8 3 47. 0 3 1 6 /4 426. 2 3 20 /4 527. 8 FO O TN O TE 3 a F o r fl an g e si zes Nominal Size of Flange a 26 /4 in. an d Diameter of Bolt Circle To l e ran ce > See in., see N D . 7. fi g u re Bolt Holes BH in. fo r G D T ( R e f. ) 1 2 Tabl e Number Bolt Size of Bolts and TPI BC in. 30 Hub Length, Threaded Flange Line Tubing Pipe Casing Flange Flange Flange L L L C L Ring Groove T D i am e te r To l e ran ce min. min. min. 26 + 2 /− 0 . 5 65. 0 ― 65. 0 R 24 29 + 2 /− 0 . 5 71 . 4 ― 71 . 4 R 27 26 + 2 /− 0 . 5 62. 0 ― 74. 7 R 31 /8 - 8 32 + 2 /− 0 . 5 77. 7 88. 9 88. 9 R 37 /4 - 8 35 + 2 /− 0 . 5 87. 4 1 01 . 6 ― R 41 /8 - 8 32 + 2 /− 0 . 5 93. 7 1 1 4. 3 ― R 45 /8 - 8 39 + 2 /− 0 . 5 1 09. 5 1 27. 0 ― R 49 /8 - 8 39 + 2 /− 0 . 5 1 1 5. 8 1 33. 4 ― R 53 /8 - 8 39 + 2 /− 0 . 5 1 25. 5 1 25. 5 ― R 57 /8 - 8 45 + 2 . 5 /− 0 . 5 1 28. 5 1 44. 5 ― R 66 54 + 2 . 5 /− 0 . 5 1 71 . 5 1 71 . 5 ― R 74 7 /1 6 1 65. 1 8 /1 6 1 90. 5 8 /8 - 9 9 2 1 -8 1 3 7 /8 1 90. 5 8 /8 - 9 1 4 1 /1 6 235. 0 8 1 1 5 1 /8 2 79 . 4 8 1 1 7 1 /1 6 3 1 7. 5 1 2 1 3 9 393. 7 1 2 1 3 1 1 469. 9 1 6 1 5 1 3 3 /8 533. 4 20 1 3 1 6 5 /4 61 6. 0 20 /4 749 . 3 20 1 3 20 2-8 F O O TN O TE a 3 F o r fl an g e si zes 26 /4 in. an d 30 in. , see Tabl e D . 7. 1 98 AP I S P E C I FI C ATI O N 6 A Table D.3 ―Type 6B Flanges for 34.5 MPa D i m e n s i on s in m i l l i m e te rs u n l ess n o te d o th e rwi s e F O O TN O TE S a b c d . Ri n g g ro o ve B re ak s h arp R ai s e d face D i am ete r X s h al l be co n ce n tri c co rn e r 0 . 8 K is an d mm bo re B wi th i n 0. 25 m m m ax. co u n te rbo re a re fe re n ce wi th E are d i m en s i o n . o pt i o n al fe atu re s. d i am e tri cal ru n o u t. See Tabl e D. 8 fo r ri n g g ro o ve d i m en si on s. S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 1 99 Table D .3―Type 6B Flanges for 34.5 MPa (continued) D i m e n s i on s Nominal Size of Flange Maximum Bore Outside Diameter of Flange B OD a in. To l e ran ce > m ax. As in m i l l i m e te rs Max. Diameter Total Basic Chamfer of Thickness Thickness Raised of Flange of Flange Face n o te d u n l ess n o te d o th e rwi s e Diameter of Hub Counterbore Depth C K T Q X E m ax. min. + 3 . 0 /− 0 min. R e fe re n ce + 0 . 5 /− 0 1 2 /1 6 53. 1 21 6 ±2 3 1 24 46. 0 38. 1 1 04. 6 7. 9 /1 6 65. 8 2 44 ±2 3 1 37 49. 3 41 . 1 1 24. 0 7. 9 81 . 8 267 ±2 3 1 68 55. 7 47. 8 1 33. 3 7. 9 1 08. 7 31 1 ±2 3 1 94 62. 0 53. 8 1 62. 1 7. 9 1 31 . 1 3 75 ±2 3 229 81 . 0 73 . 2 1 96. 8 7. 9 1 81 . 9 394 ±3 6 248 92. 0 82. 6 228. 6 9. 7 9 229. 4 483 ±3 6 31 8 1 03. 2 91 . 9 292. 1 1 1 .1 1 1 280. 2 584 ±3 6 371 1 1 9. 2 1 08. 0 368. 3 1 1 .1 9 2 1 3 /8 1 4 /1 6 1 5 /8 1 7 /1 6 FO O TN O TE a 5 Fo r fl an g e si zes Nominal Size of Flange a 1 3 3 /8 i n. , 1 6 3 /4 i n . , 1 /4 i n . , Diameter Number of Bolt of Bolts Circle BC in. To l e ran c e > 1 8 See N fi g u re 21 /4 i n . , see Tabl e Bolt Holes Line Pipe Flange BH L in. fo r G D T D. 7. Hub Length, Threaded Flange Bolt Size and TPI ( R e f. ) 1 2 an d L Ring Groove Casing Tubing Flange Flange L C L T D i am e te r To l e ran ce min. min. min. 26 + 2 /− 0 . 5 65. 0 ― 65. 0 R 24 29 + 2 /− 0 . 5 71 . 4 ― 71 . 4 R 27 /8 - 8 32 + 2 /− 0 . 5 81 . 0 ― 81 . 0 R 35 /4 - 8 35 + 2 /− 0 . 5 98. 6 98. 6 98. 6 R 39 /2 - 8 42 + 2 . 5 /− 0 . 5 1 1 2. 8 1 1 2. 8 ― R 44 /8 - 8 39 + 2 /− 0 . 5 1 28. 5 1 28. 5 ― R 46 /8 - 8 45 + 2 . 5 /− 0 . 5 1 53. 9 1 53. 9 ― R 50 /8 - 8 51 + 2 . 5 /− 0 . 5 1 69. 9 1 69. 9 ― R 54 7 /1 6 1 65. 1 8 /1 6 1 90. 5 8 /8 - 9 9 2 1 -8 1 3 1 /8 203. 2 8 1 1 4 1 /1 6 241 . 3 8 1 1 5 1 /8 292. 1 8 1 1 7 3 /1 6 3 1 7. 5 1 2 1 5 9 393. 7 1 2 1 7 1 1 482. 6 1 2 1 F O O TN O TE a 5 F o r fl an g e si zes 1 3 3 /8 i n. , 1 6 3 /4 in. , 1 8 1 /4 i n . , an d 21 /4 i n. , see Tabl e D. 7. 200 AP I S P E C I FI C ATI O N 6 A Table D.4 ―Type 6BX Flanges for 69.0 MPa D i m e n s i on s in m i l l i m e te rs u n l ess n o te d o th e rwi s e F O O TN O TE S a b c d e B re ak s h arp co rn e r 0 . 8 Q’’ m ax. O pti o n al = E Q’’ ; g h mm = 3 m ax. mm ( m ay b e om i t te d fo r s tu d d e d fl an g e s ) . fe atu re . 1 Te s t co n n ecti o n Ri n g g ro o ve s h al l s h al l d i m en si on s. f m in. Te st fl an g e Bl i n d If th e fl an g e s tyl e s tyl e minimum or l ess. — — be be /2 i n. N PT o r pe r 9. 3 co n ce n t ri c wi t h ( F i g u re bo re B 1 3 ap pl i es to si zes 1 val u e of J 3 5 0. 25 mm d i am e t ri cal ru n o u t. See Tabl e D. 1 1 fo r ri n g g ro o ve 1 /1 6 t h ro u g h 5 1 app l i es 5) . wi t h i n /8 o n l y. 1 to si zes /8 th ro u g h is e xce e d e d , th e 21 /4 o n l y. m axi m u m d e p th P of th e co u n te rb o re m ay be i n cre as e d by th e s am e am o u n t S P E C I FI C ATI O N F O R W E LLH E AD AN D T R E E E Q U I P M E N T 201 Table D .4―Type 6BX Flanges for 69.0 MPa (continued) D i m en s i on s Nominal Size Maximum Bore B in. To l e ran ce > m ax. Outside Diameter of Flange OD As in m i l l i m e te rs u n l ess n o te d o th e rwi s e Diameter Total Max. Large Hub Small Length Hub of Raised Thickness Chamfer Diameter Hub of Hub Height Face Diameter K T C J J J J 1 n o te d 2 3 4 ± 1 .5 + 3 . 0 /− 0 m ax. + 0 /− 3 . 0 min. min. min. 1 3 1 /1 6 46. 7 1 87 ±2 1 05 42 . 2 3 88. 9 65. 0 48. 5 ― 1 2 /1 6 53. 1 200 ±2 1 1 1 44. 0 3 1 00. 1 74. 7 51 . 6 ― /1 6 65. 8 232 ±2 1 32 51 . 3 3 1 20. 7 91 . 9 5 7. 2 ― /1 6 78. 5 270 ±2 1 52 58. 5 3 1 42. 0 1 1 0. 2 63. 5 ― /1 6 1 03. 9 31 6 ±2 1 85 70 . 4 3 1 82. 6 1 46. 1 73. 2 ― 1 31 . 1 357 ±2 221 79 . 3 3 223. 8 1 82. 6 81 . 0 6. 4 9 2 1 3 1 4 1 5 /8 1 7 /1 1 80. 1 480 ±2 . 5 302 1 03. 2 6 301 . 8 2 5 4. 0 95. 3 9. 7 9 229. 4 552 ±2 . 5 359 1 24. 0 6 3 74. 7 3 2 7. 2 93. 7 9. 7 1 1 280. 2 654 ±2 . 5 429 1 41 . 3 6 450. 9 40 0. 1 1 03. 1 1 4. 2 /8 347. 0 768 ±2 . 5 51 8 1 68. 2 6 552. 5 495. 3 1 1 4. 3 1 7. 5 /4 42 6 . 2 871 ±2 . 5 576 1 68. 2 6 655. 6 601 . 7 76. 2 30. 2 /4 477. 0 1 040 ±2 . 5 697 223. 0 6 752. 3 6 74. 6 1 55. 4 25. 4 /4 540 . 5 1 1 43 ±2 . 5 781 2 41 . 3 6 8 47. 9 762. 0 1 65. 1 31 . 8 6 5 1 3 3 1 6 3 1 8 1 21 Nominal Size in. To l e ran ce > Radius of Hub Bolt Circle Number of Bolts R BC N ± 1 See fi g u re fo r G D T 1 3 1 6 1 0 1 46 . 1 BH in. ( R e f. ) 8 1 Counterbore Depth Ring Groove E P m ax. h h D i am e te r To l e ran ce m ax. /4 - 1 0 23 + 2 /− 0 . 5 6. 0 48. 0 BX 1 51 /4 - 1 0 23 + 2 /− 0 . 5 6. 4 51 . 3 BX 1 52 26 + 2 /− 0 . 5 7. 2 61 . 5 BX 1 53 29 + 2 /− 0 . 5 8. 0 71 . 9 BX 1 54 /8 - 8 32 + 2 /− 0 . 5 8. 8 8 7. 6 BX 1 55 /8 - 8 32 + 2 /− 0 . 5 9. 5 98. 0 BX 1 69 3 /1 6 1 0 1 58. 8 8 9 2 Bolt Holes 3 /1 2 Bolt Size and TPI 7 /1 6 1 0 1 84. 2 8 /1 6 1 0 21 5. 9 8 /8 - 9 1 3 1 -8 1 4 1 /1 6 1 0 258. 8 8 1 1 5 1 /8 1 0 300. 0 1 2 1 1 7 1 /1 6 1 6 403 . 2 1 2 1 /2 - 8 42 + 2 . 5 /− 0 . 5 1 1 .1 1 9 1 6 476 . 3 1 6 1 /2 - 8 42 + 2 . 5 /− 0 . 5 1 2. 7 3 1 1 1 6 565. 2 1 6 1 5 1 3 /8 1 6 6 73 . 1 20 1 3 1 6 1 9 776 . 2 24 1 3 + 2 . 5 /− 0 . 5 1 4. 3 /8 - 8 51 + 2 . 5 /− 0 . 5 1 5. 9 /8 - 8 51 + 2 . 5 /− 0 . 5 8. 3 1 /4 1 6 925. 6 24 2 1 21 48 7 /4 1 8 /4 - 8 7 /4 - 8 61 + 2 . 5 /− 0 . 5 1 8. 3 1 /4 21 1 022. 4 24 2 /2 - 8 67 + 2 . 5 /− 0 . 5 1 9. 1 ― ― ― ― ― ― ― BX 1 56 BX 1 57 BX 1 58 BX 1 59 BX 1 62 BX 1 64 BX 1 66 202 AP I S P E C I FI C ATI O N 6 A Table D.5 ―Type 6BX Flanges for 1 03.5 MPa D i m en s i on s in m i l l i m e te rs u n l ess n o te d o th e rwi s e F O O TN O TE S a b c d e B re ak s h arp Q’’ m ax. O pti o n al = co rn e r 0 . 8 E Q’’ ; g ro o ve s h al l s h al l d i m en si ons. f g h Te st fl an g e Bl i n d If th e fl an g e s tyl e — — s tyl e m i nimum o r l ess. mm. = 3 m ax. mm ( m ay b e om i t te d fo r s tu d d e d fl an g e s ) . fe atu re . Te s t co n n e cti o n Ri n g m in. be be pe r 9 . 3 ( Fi g u re co n cen tri c wi t h 5) . bo re B wi t h i n 1 3 ap pl i es to si zes 1 val u e of J 3 5 mm d i am etri c al ru n o u t. See Tabl e D. 1 1 fo r ri n g g ro o ve 1 /1 6 t h ro u g h 5 1 appl i es 0. 25 /8 o n l y. 3 to si zes /8 th ro u g h is exce e d e d , th e 1 8 /4 o n l y. m axi m u m d e pt h P of th e co u n te rbo re m ay be i n cre as ed by th e s am e am o u n t S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 5―Type 6B X F l a n g es for 203 1 03.5 MPa (continued) Dimensions in millimeters unless noted otherwise Nominal Size of Flange Maximum Bore Outside Diameter of Flange in. B OD Tolerance> max. As noted ± 1 .5 +3.0/− 0 max. +0/− 3.0 min. min. max. h 1 1 3/1 6 2 1 /1 6 2 9 /1 6 3 1 /1 6 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 8 3 /4 46.7 53.1 65.8 78.5 1 03.9 1 31 .1 1 80.1 229.4 280.2 347.0 477.0 208 ±2 222 ±2 254 ±2 287 ±2 360 ±2 41 9 ±2 505 ±3 648 ±3 81 3 ±3 886 ±3 1 1 62 ±3 1 06 114 1 33 1 54 1 94 226 305 381 454 541 722 45.3 50.8 57.2 64.3 78.5 98.6 1 1 9.1 1 46.1 1 87.5 204.7 255.5 3 3 3 3 3 3 6 6 6 6 6 97.5 1 1 1 .3 1 28.5 1 53.9 1 95.3 244.3 325.4 431 .8 584.2 595.4 81 2.8 71 .4 82.5 1 00.1 1 22.2 1 58.7 200.2 276.4 349.3 427.0 528.6 730.2 47.8 53.8 57.2 63.5 73.2 81 .8 91 .9 1 24.0 235.7 1 1 4.3 1 55.4 50.3 60.5 67.3 77.7 95.8 1 1 8.1 Nominal Size of Flange Radius of Hub Bolt Circle in. R BC Tolerance> ±1 13 1 /1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 8 3/4 10 10 10 10 10 16 16 16 16 25 25 Diameter Total Max. Large Hub Small Hub Test of Thickness Chamfer Diameter Hub Length Flange Raised of Flange Diameter Face Depth K T C J1 J2 J3 Ph C ’ bore Number Bolt of Bolts Size and TPI 1 60.3 1 74.8 200.2 230.1 290.6 342.9 428.6 552.4 71 1 .2 771 .7 1 01 6.0 in. N See figure for GDT 8 8 8 8 8 12 16 16 20 20 20 Bolt Holes (Ref.) 7 /8-9 /8-9 1 -8 1 1 /8-8 1 3/8-8 1 1 /2-8 1 1 /2-8 1 7/8-8 2-8 2 1 /4-8 3-8 7 BH Blind Flange CounterHub bore Height Depth E J4 Diameter Tolerance max. min. 26 26 29 32 39 42 42 51 54 61 80 +2/− 0.5 +2/− 0.5 +2/− 0.5 +2/− 0.5 +2/− 0.5 +2.5/− 0.5 +2.5/− 0.5 +2.5/− 0.5 +2.5/− 0.5 +2.5/− 0.5 +3/− 0.5 6.0 6.4 7.2 8.0 8.8 9.5 1 1 .1 1 2.7 1 4.3 1 5.9 1 8.3 ― ― ― ― ― 6.4 7.9 1 4.2 1 2.7 1 7.5 35.1 ― ― ― ― ― Ring Groove BX 1 51 BX 1 52 BX 1 53 BX 1 54 BX 1 55 BX 1 69 BX 1 56 BX 1 57 BX 1 58 BX 1 59 BX 1 64 204 API S PECIFICATION 6A Table D.6 ―Type 6BX Flanges for 1 38.0 MPa Dimensions in millimeters unless noted otherwise FOOTNOTES a Break sharp corner 0.8 mm max. b Q’’ max. = E; Q’’ min. = 3 mm (may be omitted for studded flanges). c Optional feature. d Test connection shall be per 9.3 (Figure 5). e Ring groove shall be concentric with bore B within 0.25 mm. diametrical runout. See Table D.1 1 for ring groove dimensions. Test flange style applies to sizes 1 1 3/1 6 through 41 /1 6 only. g Blind flange style applies to sizes 7 1 /1 6 through 1 8 3/4 only. h If the minimum value of J3 is exceeded, the maximum depth P of the counterbore may be increased by the same amount or less. f — — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 6―Typ e 6B X F l a n g es for 205 1 38.0 MPa (continued) Dimensions in millimeters unless noted otherwise Nominal Size of Flange Maximum Bore Outside Diameter of Flange Diameter Total of Raised Thickness Face of Flange Max. Chamfer Large Small Hub Hub Diameter Diameter Hub Length in. B OD K T C J1 J2 J3 Depth Ph Tolerance> max. As noted ± 1 .5 +3.0 /− 0 max. +0/− 3.0 min. min. max. h 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 71 /1 6 9 11 1 3 5/8 46.7 53.1 65.8 78.5 1 03.9 1 80.1 229.4 280.2 347.0 257 ±2 287 ±2 325 ±2 357 ±2 446 ±2 656 ±3 805 ±3 883 ±3 1 1 62 ±3 117 1 32 1 51 1 71 21 9 353 441 505 61 4 63.5 71 .4 79.3 85.9 1 06.5 1 65.1 204.8 223.8 292.1 3 3 3 3 3 6 6 6 6 1 33.4 1 53.9 1 73.0 1 92.0 242.8 385.8 481 .1 566.7 693.7 1 09.5 1 27.0 1 44.5 1 60.3 206.2 338.1 428.8 508.0 628.6 49.2 52.4 58.7 63.5 73.0 96.8 1 07.9 1 03.2 1 33.3 70.1 79.5 90.9 99.3 1 23.7 Blind Flange Hub Depth Height J4 E Ring Groove C ’ bore Nominal Size of Flange Radius of Hub Bolt Circle Number of Bolts Bolt Size and TPI Bolt Holes in. R BC N in. BH Tolerance> ±1 See figure for GDT (Ref.) Diameter Tolerance max. min. 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 71 /1 6 9 11 1 3 5/8 10 10 10 10 10 16 25 25 25 203.2 230.1 261 .9 287.3 357.1 554.0 685.8 749.3 1 01 6.0 1 -8 1 1 /8-8 1 1 /4-8 1 3/8-8 1 3/4-8 2-8 2 1 /2-8 2 3/4-8 3-8 29 32 35 39 48 54 67 74 80 +2/− 0.5 6.0 6.4 7.2 8.0 8.8 1 1 .1 1 2.7 1 4.3 1 5.9 ― 8 8 8 8 8 16 16 16 20 +2/− 0.5 +2/− 0.5 +2/− 0.5 +2.5/− 0.5 +2.5/− 0.5 +2.5/− 0.5 +2.5/− 0.5 +3/− 0.5 Test Flange C ’ bore ― ― ― ― 7.9 6.4 1 2.7 1 4.2 ― ― ― ― BX 1 51 BX 1 52 BX 1 53 BX 1 54 BX 1 55 BX 1 56 BX 1 57 BX 1 58 BX 1 59 206 API S PECIFICATION 6A Table D.7 ―Type 6BX Large-bore Flanges for 1 3.8 MPa, 20.7 MPa, and 34.5 MPa Dimensions in millimeters unless noted otherwise FOOTNOTES a Ring groove shall be concentric with bore B within 0.25 mm diametrical runout. See Table D.1 1 for ring groove dimensions. b Test connection shall be 1 /2 in. NPT or per 9.3 (Figure 5). c Q’’ min. = 3 mm (may be omitted for studded flanges). d Counterbore E for blind and test flanges is optional. e Break sharp corner 0.8 mm max. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 7 ―Type 6B X Larg e 207 -bore Flanges for 1 3.8 MPa, 20.7 MPa, and 34.5 MPa (continued) Dimensions in millimeters unless noted otherwise Nominal Size Maximum Bore OD of Flange in. B OD Raised Face Depth Q" Tolerance> max. As noted max. Raised Total Face Thickness Diameter K T ± 1 .5 Large Hub Diameter J1 Small Hub Diameter J2 Length of Hub +3.0/− 0 +0/− 3.0 min. min. 1 26.3 1 34.2 835.9 931 .9 743.0 833.1 1 85.7 1 96.9 1 61 .1 1 67.2 870.0 970.0 776.2 871 .2 1 85.7 1 96.9 1 1 2.8 1 30.1 1 65.9 1 80.9 481 .1 555.8 674.7 759.0 423.9 527.1 598.4 679.5 1 1 4.3 76.2 1 52.4 1 65.1 J3 1 3.8 MPa 26 3/4 30 680.2 762.8 1 041 ±3 1 1 22 ±3 6.4 6.4 805 908 20.7 MPa 26 3/4 30 680.2 762.8 1 1 02 ±3 1 1 86 ±3 6.4 6.4 832 922 34.5 MPa 5 1 3 /8 1 6 3/4 1 8 3/4 21 1 /4 347.0 426.2 477.0 540.5 673 ±3 772 ±3 905 ±3 991 ±3 6.4 6.4 6.4 6.4 457 535 627 702 Blind Flange CounterHub bore Depth Height E J4 Nominal Size Radius of Hub Bolt Circle Number of Bolts Bolt Size and TPI Bolt Hole Diameter in. R BC N in. BH Tolerance> ±1 (Ref.) +2.5/− 0.5 max. min. 48 45 21 .4 23.0 9.7 1 7.5 BX 1 67 BX 303 54 51 21 .4 23.0 NA 1 2.7 BX 1 68 BX 303 45 51 54 54 1 4.3 8.3 1 8.3 1 9.1 23.9 1 7.5 1 9.1 22.4 BX 1 60 BX 1 62 BX 1 63 BX 1 65 See figure for GDT Ring Groove 1 3.8 MPa 3 26 /4 30 16 16 952.5 1 039.9 20 32 3 1 /4-8 1 5/8-8 20.7 MPa 3 26 /4 30 16 16 1 000.3 1 090.7 24 32 2-8 1 7/8-8 34.5 MPa 1 3 5/8 1 6 3/4 1 8 3/4 21 1 /4 16 19 16 18 590.6 676.1 803.1 886.0 16 16 20 24 1 5/8-8 1 7/8-8 2-8 2-8 208 API S PECIFICATION 6A Table D.8 ―Type R Ring Grooves Dimensions in millimeters unless noted otherwise; surface roughness in micrometers S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 8 ―Type R Ri n g G rooves 209 (continued) Dimensions in millimeters unless noted otherwise Groove Number Nominal Size of Flange Pitch Diameter Depth of Groove Width of Groove Radius in Groove Tolerance> in. (Ref.) P ± 0.1 3 E +0.5/− 0 F ± 0.20 R2 max. R 23 2 1 /1 6 82.55 7.9 1 1 .91 0.8 R 24 2 1 /1 6 95.25 7.9 1 1 .91 0.8 R 26 9 2 /1 6 1 01 .60 7.9 1 1 .91 0.8 R 27 9 2 /1 6 1 07.95 7.9 1 1 .91 0.8 R 31 1 3 /8 1 23.83 7.9 1 1 .91 0.8 R 35 3 1 /8 1 36.53 7.9 1 1 .91 0.8 1 R 37 4 /1 6 1 49.23 7.9 1 1 .91 0.8 R 39 41 /1 6 1 61 .93 7.9 1 1 .91 0.8 R 41 1 5 /8 1 80.98 7.9 1 1 .91 0.8 R 44 5 1 /8 1 93.68 7.9 1 1 .91 0.8 R 45 71 /1 6 21 1 .1 5 7.9 1 1 .91 0.8 R 46 1 7 /1 6 21 1 .1 5 9.7 1 3.49 1 .5 R 49 9 269.88 7.9 1 1 .91 0.8 R 50 9 269.88 1 1 .2 1 6.66 1 .5 R 53 11 323.85 7.9 1 1 .91 0.8 R 54 11 323.85 1 1 .2 1 6.66 1 .5 R 57 1 3 5/8 381 .00 7.9 1 1 .91 0.8 R 65 3 1 6 /4 469.90 7.9 1 1 .91 0.8 R 66 1 6 3/4 469.90 1 1 .2 1 6.66 1 .5 R 73 1 21 /4 584.20 9.7 1 3.49 1 .5 R 74 20 3/4 584.20 1 2.7 1 9.84 1 .5 21 0 API S PECIFICATION 6A Table D.9 ―Type R Ring Gaskets Dimensions in millimeters unless noted otherwise; surface roughness in micrometers a) Octagonal gasket style b) Oval gasket style FOOTNOTE a Typical four places. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 9 ―Type R Ri n g G as kets 21 1 (continued) Dimensions in millimeters unless noted otherwise Gasket Number Pitch Diameter Width of Ring Height of Oval Ring Height of Octagonal Ring Radius on Octagonal Ring Distance between Flanges H Width of Flat on Octagonal Ring C P A B R1 S Tolerance> ± 0.1 8 ± 0.20 ± 0.5 ± 0.5 ± 0.20 ± 0.5 (Approx.) R 23 R 24 R 26 R 27 R 31 82.55 95.25 1 01 .6 1 07.95 1 23.83 1 1 .1 3 1 1 .1 3 1 1 .1 3 1 1 .1 3 1 1 .1 3 1 7.5 1 7.5 1 7.5 1 7.5 1 7.5 1 5.9 1 5.9 1 5.9 1 5.9 1 5.9 7.75 7.75 7.75 7.75 7.75 1 .5 1 .5 1 .5 1 .5 1 .5 4.8 4.8 4.8 4.8 4.8 R 35 R 37 R 39 R 41 R 44 1 36.53 1 49.23 1 61 .93 1 80.98 1 93.68 1 1 .1 3 1 1 .1 3 1 1 .1 3 1 1 .1 3 1 1 .1 3 1 7.5 1 7.5 1 7.5 1 7.5 1 7.5 1 5.9 1 5.9 1 5.9 1 5.9 1 5.9 7.75 7.75 7.75 7.75 7.75 1 .5 1 .5 1 .5 1 .5 1 .5 4.8 4.8 4.8 4.8 4.8 R 45 R 46 R 49 R 50 R 53 21 1 .1 5 21 1 .1 5 269.88 269.88 323.85 1 1 .1 3 1 2.70 1 1 .1 3 1 5.88 1 1 .1 3 1 7.5 1 9.1 1 7.5 22.4 1 7.5 1 5.9 1 7.5 1 5.9 20.6 1 5.9 7.75 8.66 7.75 1 0.49 7.75 1 .5 1 .5 1 .5 1 .5 1 .5 4.8 4.8 4.8 4.1 4.8 R 54 R 57 R 65 R 66 R 73 R 74 323.85 381 .00 469.90 469.90 584.20 584.20 1 5.88 1 1 .1 3 1 1 .1 3 1 5.88 1 2.70 1 9.05 22.4 1 7.5 1 7.5 22.4 1 9.1 25.4 20.6 1 5.9 1 5.9 20.6 1 7.5 23.9 1 0.49 7.75 7.75 1 0.49 8.66 1 2.32 1 .5 1 .5 1 .5 1 .5 1 .5 1 .5 4.1 4.8 4.8 4.1 3.3 4.8 21 2 API S PECIFICATION 6A Table D.1 0 ―Type RX Ring Gaskets Dimensions in millimeters unless noted otherwise; surface roughness in micrometers FOOTNOTE a Typical four places. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 1 0 ―Typ e RX Ri n g G as kets 21 3 (continued) Dimensions in millimeters unless noted otherwise Gasket Number Outside Diameter Width of Ring Width of Flat Height of Ring Height of OD Bevel Radius on Ring Distance between Flanges OD Aa C Ha D R1 Tolerance> +0.50/− 0 +0.20/− 0 +0.1 5/− 0 +0.20/− 0 +0/−0 .80 ± 0.5 (Approx.) RX 23 RX 24 RX 26 RX 27 93.27 1 05.97 1 1 1 .91 1 1 8.26 1 1 .91 1 1 .91 1 1 .91 1 1 .91 6.45 6.45 6.45 6.45 25.40 25.40 25.40 25.40 4.24 4.24 4.24 4.24 1 .5 1 .5 1 .5 1 .5 1 1 .9 1 1 .9 1 1 .9 1 1 .9 RX 31 RX 35 RX 37 RX 39 RX 41 1 34.54 1 47.24 1 59.94 1 72.64 1 91 .69 1 1 .91 1 1 .91 1 1 .91 1 1 .91 1 1 .91 6.45 6.45 6.45 6.45 6.45 25.40 25.40 25.40 25.40 25.40 4.24 4.24 4.24 4.24 4.24 1 .5 1 .5 1 .5 1 .5 1 .5 1 1 .9 1 1 .9 1 1 .9 1 1 .9 1 1 .9 RX 44 RX 45 RX 46 RX 49 RX 50 204.39 221 .84 222.25 280.59 283.36 1 1 .91 1 1 .91 1 3.49 1 1 .91 1 6.66 6.45 6.45 6.68 6.45 8.51 25.40 25.40 28.58 25.4 31 .75 4.24 4.24 4.78 4.24 5.28 1 .5 1 .5 1 .5 1 .5 1 .5 1 1 .9 1 1 .9 1 1 .9 1 1 .9 1 1 .9 RX 53 RX 54 RX 57 RX 65 RX 66 RX 73 RX 74 334.57 337.34 391 .72 480.62 483.39 596.1 1 600.86 1 1 .91 1 6.66 1 1 .91 1 1 .91 1 6.66 1 3.49 1 9.84 6.45 8.51 6.45 6.45 8.51 6.68 1 0.34 25.40 31 .75 25.40 25.40 31 .75 31 .75 41 .28 4.24 5.28 4.24 4.24 5.28 5.28 6.88 1 .5 1 .5 1 .5 1 .5 1 .5 1 .5 2.3 1 1 .9 1 1 .9 1 1 .9 1 1 .9 1 1 .9 1 5.0 1 8.3 S FOOTNOTE a The variation in width A or height H of any ring shall not exceed 0.1 0 mm throughout its entire circumference. 21 4 API S PECIFICATION 6A Table D.1 1 ―Type BX Ring Grooves Dimensions in millimeters; surface roughness in micrometers FOOTNOTES a The 1 .5 x 45° chamfer is optional and only applies to the outside (OD) of the groove. b Break sharp corner 0.8 mm maximum at inside (ID) of the groove. c Reference dimension. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 1 1 ―Typ e B X Ri n g G rooves 21 5 (continued) Dimensions in millimeters unless noted otherwise Groove Number Nominal Size of Flange Outside Diameter of Groove Depth of Groove Width of Groove Pitch Pitch Diameter Diameter of Groove of Gasket a G E N PD1 PD2 Tolerance> in. (Ref.) +0.1 0/− 0 +0.50 /− 0 +0.1 0/− 0 (Ref.) (Ref.) BX 1 51 1 1 3/1 6 77.77 5.56 1 1 .84 65.93 66.60 BX 1 52 1 2 /1 6 86.23 5.95 1 2.65 73.58 74.27 BX 1 53 9 2 /1 6 1 02.77 6.75 1 4.07 88.70 89.39 BX 1 54 3 1 /1 6 1 1 9.00 7.54 1 5.39 1 03.61 1 04.27 1 BX 1 55 4 /1 6 1 50.62 8.33 1 7.73 1 32.89 1 33.57 BX 1 56 71 /1 6 241 .83 1 1 .1 1 23.39 21 8.44 21 9.1 3 BX 1 57 9 299.06 1 2.70 26.39 272.67 273.31 BX 1 58 11 357.23 1 4.29 29.1 8 328.05 328.73 BX 1 59 1 3 5/8 432.64 1 5.88 32.49 400.1 5 400.85 BX 1 60 5 1 3 /8 408.00 1 4.29 1 9.96 388.04 388.68 BX 1 61 1 6 3/4 497.94 1 7.07 23.62 474.32 475.03 BX 1 62 1 6 3/4 478.33 8.33 1 7.91 460.42 461 .1 0 BX 1 63 3 1 8 /4 563.50 1 8.26 25.55 537.95 538.62 BX 1 64 1 8 3/4 577.90 1 8.26 32.77 545.1 3 545.80 BX 1 65 1 21 /4 632.56 1 9.05 27.20 605.36 606.05 BX 1 66 21 1 /4 647.88 1 9.05 34.87 61 3.01 61 3.72 BX 1 67 26 3/4 768.33 21 .43 22.91 745.42 746.08 BX 1 68 3 26 /4 774.22 21 .43 25.86 748.36 749.03 BX 1 69 5 1 /8 1 76.66 9.53 1 6.92 1 59.74 1 60.41 BX 1 70 9 220.88 8.33 1 7.91 202.97 203.64 BX 1 71 11 270.28 8.33 1 7.91 252.37 253.05 BX 1 72 5 1 3 /8 335.92 8.33 1 7.91 31 8.01 31 8.68 BX 303 30 862.30 22.62 27.38 834.92 835.61 FOOTNOTE a PD2 of gaskets provided for comparison purposes. See Table E.1 2 for ring gasket dimensions. Pitch diameter calculated using dimensions at middle of tolerance range. 21 6 API S PECIFICATION 6A Table D.1 2 ―Type BX Ring Gaskets Dimensions in millimeters; surface roughness in micrometers FOOTNOTES a Typical two places (top and bottom). b Typical four places (all corners). c Reference dimension (see Table D.1 1 for value). S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 1 2 ―Typ e B X Ri n g G as kets 21 7 (continued) Dimensions in millimeters unless noted otherwise Groove Number Outside Diameter Width of Ring Height of Ring Diameter of Flat Width of Flat Hole Size Radius on Ring OD A H ODT C D R1 Tolerance> +0/− 0.1 5 +0.20/− 0 +0.20/− 0 ± 0.05 +0.1 5/− 0 ± 0.5 min. max. BX 1 51 BX 1 52 BX 1 53 BX 1 54 BX 1 55 76.40 84.68 1 00.94 1 1 6.84 1 47.96 9.63 1 0.24 1 1 .38 1 2.40 1 4.22 9.63 1 0.24 1 1 .38 1 2.40 1 4.22 75.03 83.24 99.31 1 1 5.09 1 45.95 8.26 8.79 9.78 1 0.64 1 2.22 1 .6 1 .6 1 .6 1 .6 1 .6 0.8 0.8 0.9 1 .0 1 .1 1 .2 1 .2 1 .4 1 .5 1 .7 BX 1 56 BX 1 57 BX 1 58 BX 1 59 BX 1 60 237.92 294.46 352.04 426.72 402.59 1 8.62 20.98 23.1 4 25.70 1 3.74 1 8.62 20.98 23.1 4 25.70 23.83 235.28 291 .49 348.77 423.09 399.21 1 5.98 1 8.01 1 9.86 22.07 1 0.36 3.2 3.2 3.2 3.2 3.2 1 .5 1 .7 1 .9 2.1 1 .9 2.2 2.5 2.8 3.1 2.9 BX 1 61 BX 1 62 BX 1 63 BX 1 64 BX 1 65 491 .41 475.49 556.1 6 570.56 624.71 1 6.21 1 4.22 1 7.37 24.59 1 8.49 28.07 1 4.22 30.1 0 30.1 0 32.03 487.45 473.48 551 .89 566.29 620.1 9 1 2.24 1 2.22 1 3.1 1 20.32 1 3.97 3.2 1 .6 3.2 3.2 3.2 2.2 1 .1 2.4 2.4 2.6 3.4 1 .7 3.6 3.6 3.8 BX 1 66 BX 1 67 BX 1 68 BX 1 69 BX 1 70 640.03 759.36 765.25 1 73.51 21 8.03 26.1 4 1 3.1 1 1 6.05 1 2.93 1 4.22 32.03 35.87 35.87 1 5.85 1 4.22 635.51 754.28 760.1 7 1 71 .27 21 6.03 21 .62 8.03 1 0.97 1 0.69 1 2.22 3.2 1 .6 1 .6 1 .6 1 .6 2.6 2.9 2.9 1 .3 1 .1 3.8 4.3 4.3 1 .9 1 .7 BX 1 71 BX 1 72 BX 303 267.44 333.07 852.75 1 4.22 1 4.22 1 6.97 1 4.22 1 4.22 37.95 265.43 331 .06 847.37 1 2.22 1 2.22 1 1 .61 1 .6 1 .6 1 .6 1 .1 1 .1 3.0 1 .7 1 .7 4.6 21 8 API S PECIFICATION 6A Table D.1 3 ―Flanged Crosses and Tees Dimensions in millimeters unless noted otherwise Nominal Sizes Bore Diameter Vertical Run Horizontal Run BV BO Tolerance> +0.8/− 0 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 52.3 65.0 65.0 79.3 79.3 79.3 1 03.1 1 03.1 1 03.1 1 03.1 2 1 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 52.3 65.0 65.0 79.3 79.3 79.3 1 03.1 1 03.1 1 03.1 1 03.1 +0.8/− 0 1 3.8 MPa 52.3 52.3 65.0 52.3 65.0 79.3 52.3 65.0 79.3 1 03.1 20.7 MPa 52.3 52.3 65.0 52.3 65.0 79.3 52.3 65.0 79.3 1 03.1 Center-to-face Vertical Run HHV Center-to-face Horizontal Run HHO 0.8 0.8 1 47.5 1 51 .0 1 66.5 1 54.0 1 66.5 1 79.5 1 60.5 1 73.0 1 82.5 21 7.5 1 47.5 1 60.5 1 66.5 1 70.5 1 73.0 1 79.5 201 .5 205.0 208.0 21 7.5 1 85.5 1 89.0 21 1 .0 1 85.5 200.0 1 92.0 1 92.0 206.5 205.0 230.0 1 85.5 200.0 21 1 .0 1 98.5 201 .5 1 92.0 224.0 227.0 224.0 230.0 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table Nominal Sizes Tolerance> 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /8 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 2 1 /1 6 x 1 1 3/1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3/1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 D . 1 3 ―F l an g e d C ro s s es an d Tees (continued) Dimensions in millimeters unless noted otherwise Bore Diameter Center-to-face Center-to-face Vertical Run Horizontal Run Vertical Run Horizontal Run BV BO HHV HHO +0.8/− 0 +0.8/− 0 0.8 0.8 34.5 MPa 52.3 52.3 1 85.5 1 85.5 65.0 52.3 1 89.0 200.0 65.0 65.0 21 1 .0 21 1 .0 79.3 52.3 1 95.5 21 1 .0 79.3 65.0 209.5 21 4.5 79.3 79.3 236.5 236.5 1 03.1 52.3 201 .5 233.5 1 03.1 65.0 21 6.0 236.5 1 03.1 79.3 227.0 243.0 1 03.1 1 03.1 274.5 274.5 a 52.3 230.0 268.5 1 30.1 a 65.0 244.5 271 .5 1 30.1 79.3 255.5 278.0 1 30.1 a a 1 03.1 278.0 284.0 1 30.1 309.5 309.5 1 30.1 a 1 30.1 a 69.0 MPa 52.3 46.0 1 69.5 1 74.0 52.3 52.3 1 76.0 1 76.0 65.0 46.0 1 76.5 1 89.5 65.0 52.3 1 83.0 1 91 .5 65.0 65.0 1 99.0 1 99.0 77.8 46.0 1 83.5 209.0 77.8 52.3 1 90.0 21 0.5 77.8 65.0 206.0 21 8.0 77.8 77.8 225.0 225.0 1 03.1 46.0 1 98.5 235.0 1 03.1 52.3 205.0 237.0 1 03.1 65.0 220.5 244.0 1 03.1 77.8 239.5 251 .0 1 03.1 1 03.1 262.5 262.5 46.0 208.0 255.5 1 30.1 a a 52.3 21 4.5 257.0 1 30.1 65.0 230.0 264.5 1 30.1 a a 77.8 249.0 271 .5 1 30.1 1 03.1 272.5 284.0 1 30.1 a a a 293.0 293.0 1 30.1 1 30.1 FOOTNOTE a Tolerance on 5 1 /8 bore is +1 .0/− 0. 21 9 220 API S PECIFICATION 6A Table D . 1 3 ―F l an g e d C ro s s es an d Tees (continued) Dimensions in millimeters unless noted otherwise Nominal Sizes Bore Diameter Vertical Run Horizontal Run BV BO Tolerance> +0.8/− 0 2 1 /1 6 x 1 1 3 /1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3/1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3/1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 52.3 52.3 65.0 65.0 65.0 77.8 77.8 77.8 77.8 1 03.1 1 03.1 1 03.1 1 03.1 1 03.1 1 30.1 a 1 30.1 a 1 30.1 a 1 30.1 a 1 30.1 a 1 30.1 a FOOTNOTE a Tolerance on 5 1 /8 bore is +1 .0/− 0. +0.8/− 0 1 03.5 MPa 46.0 52.3 46.0 52.3 65.0 46.0 52.3 65.0 77.8 46.0 52.3 65.0 77.8 1 03.1 46.0 52.3 65.0 77.8 1 03.1 1 30.1 a Center-to-face Vertical Run HHV Center-to-face Horizontal Run HHO 0.8 0.8 1 86.5 1 93.5 1 93.0 200.0 21 6.0 1 99.5 207.0 223.0 239.5 220.5 228.0 243.5 260.5 297.0 238.0 244.5 260.5 278.0 31 4.5 343.0 1 88.0 1 93.5 204.0 209.5 21 6.0 220.5 226.0 232.5 239.5 260.5 266.0 272.5 279.5 297.0 290.5 295.5 301 .5 309.5 324.0 343.0 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 1 3 ―F l an g e d C ro s s es an d Tees 221 (continued) Dimensions in millimeters unless noted otherwise Nominal Sizes Tolerance> 1 1 3 /1 6 x 1 1 3/1 6 2 1 /1 6 x 1 1 3/1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3/1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 Bore Diameter Vertical Run Horizontal Run BV BO +0.8/− 0 +0.8/− 0 1 38.0 MPa 46.0 46.0 52.3 46.0 52.3 52.3 65.0 46.0 65.0 52.3 65.0 65.0 77.8 46.0 77.8 52.3 77.8 65.0 77.8 77.8 1 03.1 46.0 1 03.1 52.3 1 03.1 65.0 1 03.1 77.8 1 03.1 1 03.1 Center-to-face Vertical Run HHV 0.8 Center-to-face Horizontal Run HHO 0.8 227.0 235.0 250.0 243.0 258.0 277.0 252.5 267.5 286.5 302.5 282.5 297.5 31 6.5 332.5 377.0 227.0 242.0 250.0 261 .0 269.0 277.0 277.0 259.5 293.0 302.5 321 .5 321 .5 337.5 347.0 377.0 222 API S PECIFICATION 6A Table D.1 4 ―Studded Crosses and Tees Dimensions in millimeters unless noted otherwise Nominal Sizes Bore Diameter Vertical Run Horizontal Run BV BO Tolerance> +0.8/− 0 2 1 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 52.3 65.0 65.0 79.3 79.3 79.3 1 03.1 1 03.1 1 03.1 1 03.1 2 1 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 52.3 65.0 65.0 79.3 79.3 79.3 1 03.1 1 03.1 1 03.1 1 03.1 +0.8/− 0 1 3.8 MPa 52.3 52.3 65.0 52.3 65.0 79.3 52.3 65.0 79.3 1 03.1 20.7 MPa 52.3 52.3 65.0 52.3 65.0 79.3 52.3 65.0 79.3 1 03.1 Center-to-face Vertical Run HHV Center-to-face Horizontal Run HHO 0.8 0.8 89.0 89.0 1 1 4.5 89.0 1 1 4.5 1 1 4.5 1 1 4.5 1 1 4.5 1 1 4.5 1 39.5 89.0 1 01 .5 1 1 4.5 1 1 4.5 1 1 4.5 1 1 4.5 1 39.5 1 39.5 1 39.5 1 39.5 1 1 4.5 1 1 4.5 1 27.0 1 1 4.5 1 27.0 1 27.0 1 1 4.5 1 27.0 1 27.0 1 55.5 1 1 4.5 1 27.0 1 27.0 1 27.0 1 27.0 1 27.0 1 55.5 1 55.5 1 55.5 1 55.5 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table Nominal Sizes Tolerance> 2 1 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /8 5 1 /8 x 41 /1 6 5 1 /8 x 5 1 /8 1 1 3/1 6 x 1 1 3/1 6 2 1 /1 6 x 1 1 3 /1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3 /1 6 2 9/1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3/1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 D . 1 4― S tu d d ed C ro s s es an d Tees (continued) Dimensions in millimeters unless noted otherwise Bore Diameter Center-to-face Center-to-face Vertical Run Horizontal Run Vertical Run Horizontal Run BV BO HHV HHO +0.8/− 0 +0.8/− 0 0.8 0.8 34.5 MPa 52.3 52.3 1 1 4.5 1 1 4.5 65.0 52.3 1 1 4.5 1 27.0 65.0 65.0 1 27.0 1 27.0 79.3 52.3 1 1 4.5 1 39.5 79.3 65.0 1 39.5 1 39.5 79.3 79.3 1 39.5 1 39.5 1 03.1 52.3 1 1 4.5 1 65.0 1 03.1 65.0 1 27.0 1 65.0 1 03.1 79.3 1 39.5 1 65.0 1 03.1 1 03.1 1 65.0 1 65.0 52.3 1 55.5 1 93.5 1 30.1 a a 65 1 55.5 1 93.5 1 30.1 a 79.3 1 55.5 1 93.5 1 30.1 a 1 03.1 202.5 202.5 1 30.1 202.5 202.5 1 30.1 a 1 30.1 a 69.0 MPa 46.0 46.0 1 1 1 .0 1 1 1 .0 52.3 46.0 1 1 1 .0 1 1 1 .0 52.3 52.3 1 1 1 .0 1 1 1 .0 65.0 46.0 1 1 4.5 1 30.0 65.0 52.3 1 1 4.5 1 30.0 65.0 65.0 1 30.0 1 30.0 79.3 46.0 1 1 4.5 1 49.0 79.3 52.3 1 1 4.5 1 49.0 79.3 65.0 1 30.0 1 49.0 79.3 79.3 1 49.0 1 49.0 1 03.1 46.0 1 1 4.5 1 74.5 1 03.1 52.3 1 1 4.5 1 74.5 1 03.1 65.0 1 30.0 1 74.5 1 03.1 79.3 1 49.0 1 74.5 1 03.1 1 03.1 1 74.5 1 74.5 46.0 1 33.5 1 97.0 1 30.1 a a 52.3 1 33.5 1 97.0 1 30.1 a 65.0 1 33.5 1 97.0 1 30.1 a 79.3 1 71 .5 1 97.0 1 30.1 1 03.1 1 71 .5 1 97.0 1 30.1 a a a 1 97.0 1 97.0 1 30.1 1 30.1 FOOTNOTE a Tolerance on 5 1 /8 bore is +1 .0/− 0. 223 224 API S PECIFICATION 6A Table D . 1 4― S tu d d ed C ro s s es an d Tees (continued) Dimensions in millimeters unless noted otherwise Nominal Sizes Bore Diameter Vertical Run Horizontal Run BV BO Center-to-face Vertical Run HHV Center-to-face Horizontal Run HHO Tolerance> +0.8/− 0 +0.8/− 0 0.8 0.8 1 1 3 /1 6 x 1 1 3/1 6 2 1 /1 6 x 1 1 3 /1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3 /1 6 2 9 /1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 46.0 52.3 52.3 65.0 65.0 65.0 79.3 79.3 79.3 79.3 1 03.1 1 03.1 1 03.1 1 03.1 1 03.1 1 30.1 a 1 30.1 a 1 30.1 a 1 30.1 a 1 30.1 a 1 30.1 a 1 03.5 MPa 46.0 46.0 52.3 46.0 52.3 65.0 46.0 52.3 65.0 79.3 46.0 52.3 65.0 79.3 1 03.1 46.0 52.3 65.0 79.3 1 03.1 1 30.1 a 1 27.0 1 27.0 1 27.0 1 39.5 1 39.5 1 39.5 1 60.5 1 60.5 1 60.5 1 60.5 1 93.5 1 93.5 1 93.5 1 93.5 1 93.5 1 68.0 1 68.0 1 68.0 1 68.0 235.0 235.0 1 27.0 1 27.0 1 27.0 1 39.5 1 39.5 1 39.5 1 60.5 1 60.5 1 60.5 1 60.5 1 93.5 1 93.5 1 93.5 1 93.5 1 93.5 222.0 222.0 222.0 222.0 235.0 235.0 FOOTNOTE a Tolerance on 5 1 /8 bore is +1 .0/− 0. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 1 4― S tu d d ed C ro s s es an d Tees 225 (continued) Dimensions in millimeters unless noted otherwise Nominal Sizes Tolerance> 1 1 3/1 6 x 1 1 3/1 6 2 1 /1 6 x 1 1 3 /1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3/1 6 2 9/1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 Bore Diameter Vertical Run Horizontal Run BV BO +0.8/− 0 +0.8/− 0 1 38.0 MPa 46.0 52.3 52.3 65.0 65.0 65.0 79.3 79.3 79.3 79.3 1 03.1 1 03.1 1 03.1 1 03.1 1 03.1 46.0 46.0 52.3 46.0 52.3 65.0 46.0 52.3 65.0 79.3 46.0 52.3 65.0 79.3 1 03.1 Center-to-face Vertical Run HHV 0.8 Center-to-face Horizontal Run HHO 0.8 1 64.5 1 64.5 1 64.5 1 85.0 1 85.0 1 85.0 202.5 202.5 202.5 202.5 251 .5 251 .5 251 .5 251 .5 251 .5 1 64.5 1 64.5 1 64.5 1 85.0 1 85.0 1 85.0 202.5 202.5 202.5 202.5 251 .5 251 .5 251 .5 251 .5 251 .5 226 API S PECIFICATION 6A — Table D.1 5 Bullplugs Dimensions in millimeters unless noted otherwise a) Round plug b) Plug with internal hex Key 1 test or gauge port (optional) NOTE c) Plug with external hex See API 5B for thread dimensions and tolerances. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 227 — Table D.1 5 Bullplugs (continued) Dimensions in millimeters unless noted otherwise a) Round Plugs a), b), c) All Styles of Bullplugs Nominal Size Outside Diameter in. D Tolerance> Minimum Length of Depth of Diameter of Thread to Co unterbore Counterbore Vanish Point C d L4 Diameter of Chamfer Overall Length e L Value Tolerance min. ± 0.5 +1 .0 /− 0 +0.5 /− 0 +1 .0 /− 0 /2 21 .43 +0.20 /− 0 1 9.85 None None None 51 .0 /4 26.59 +0.20 /− 0 20.1 5 None None None 51 .0 1 33.34 +0.25 /− 0 25.01 None None None 51 .0 1 1 /4 42.07 +0.25 /− 0 25.62 27.0 22.4 None 51 .0 1 1 /2 48.42 +0.25 /− 0 26.04 27.0 25.4 None 51 .0 2 60.33 +0.25 /− 0 26.88 64.0 41 .0 50.8 1 02.0 1 2 /2 73.03 +0.25 /− 0 39.91 41 .5 44.5 None 1 02.0 3 88.90 +0.25 /− 0 41 .50 41 .5 57.2 None 1 02.0 1 3 /2 1 01 .60 +0.25 /− 0 42.77 44.5 69.9 None 1 02.0 4 1 1 4.30 +0.25 /− 0 44.04 44.5 76.2 None 1 02.0 1 3 b) Plugs with Internal Hex c) Plugs with External Hex Nominal Size Hex Size (Across Flats) Depth of Hex Overall Length Hex Size (Across Flats) Height of Hex Overall Length in. Hi G Li He B Le Tolerance> Value Tolerance +1 .0 /− 0 +1 .0 /− 0 Value Tolerance +1 .0 /− 0 +1 .0 /− 0 1 /2 9.70 +0/− 0.1 0 7.9 25.4 22.20 +0/− 0.64 7.9 28.7 3 /4 1 4.20 +0/− 0.1 3 7.9 25.4 27.00 +0/− 0.79 9.7 31 .8 1 1 6.00 +0/− 0.1 5 9.7 25.4 34.90 +0/− 1 .04 9.7 35.1 228 API S PECIFICATION 6A ― Table D.1 6 VR Plug Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Dimensions in millimeters unless noted otherwise; surface roughness in micrometers FOOTNOTES a Full thread. b Chamfer at end. c End of taper. d Drill L diameter, M deep. e Across flats. f Across corners. g Diameter at face. h Equal to nominal diameter A. VR Plug Thread Form Detail S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D. 229 16―VR Plug Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa (continued) Dimensions in millimeters unless noted otherwise Nominal Nominal Threads Thread Diameter Diameter Length Length Overall Chamfer Counter- CounterOutlet Thread per Inch Type at Large at Small of of Full Length Diameter bore bore Size OD End End Taper Thread of Plug Diameter Depth in. in. A Tolerance> TPI B C D E F G L M (Ref.) NA 0.1 2 0.1 2 (Ref.) (Ref.) 0.8 0.4 0.4 0.8 1 13 1 /1 6 1 .660 1 1 /2 Line pipe 42.1 6 41 .1 5 1 6.26 25.62 72.1 37.8 22.4 26.9 21 /1 6 1 .900 1 1 1 /2 Sharp vee 48.26 46.59 26.70 34.93 80.3 43.2 25.4 26.9 29/1 6 23/8 1 1 1 /2 Sharp vee 60.33 58.26 33.04 41 .28 86.6 54.9 38.1 26.9 31 /8 a 27/8 1 1 1 /2 Sharp vee 73.03 70.26 44.1 8 52.39 97.5 66.9 44.5 41 .4 41 /1 6 3 1 /2 1 1 1 /2 Sharp vee 88.90 85.74 50.52 58.74 1 03.9 82.4 69.9 44.5 FOOTNOTES a 31 /1 6 in. bore for 69.0 MPa RWP. NOTE 1 Thread taper for all sizes shall be 1 -in-1 6 (reference 1 ° 47' 24'' with the centerline). NOTE 2 Tolerances on angles, unless otherwise noted, shall be ± 0.5 degrees. 230 API S PECIFICATION 6A ― Table D.1 7 VR Preparation Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Dimensions in millimeters unless noted otherwise; surface roughness in micrometers FOOTNOTES a Full thread. b Reference. c Diameter of counterbore or chamfer. d Thread bore. e Standard bore. f Thread. g Thread bore taken at face of flange, gauge thread from bottom of chamfer, counterbore is optional. VR Preparation Thread Form Detail S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D. 231 17―VR Preparation Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa (continued) Dimensions in millimeters unless noted otherwise Nominal Outlet Size Nominal Thread OD Threads per Inch A TPI Tolerance> Thread Type Thread Bore Full Thread Length Chamfer and Counterbore Diameter Straight Bore B C D E (Ref.) NA 0.1 3 (Ref.) 0.8 0.4 1 1 3/1 6 1 .660 1 1 1 /2 Line pipe 38.96 27.4 49.3 36.8 2 1 /1 6 1 .900 1 1 1 /2 Sharp vee 45.03 38.4 55.6 42.2 2 9/1 6 2 3/8 1 1 1 /2 Sharp vee 57.00 44.7 65.0 53.8 3 1 /8 a 2 7/8 1 1 1 /2 Sharp vee 69.65 55.9 77.7 65.7 41 /1 6 3 1 /2 1 1 1 /2 Sharp vee 85.83 62.2 1 03.1 81 .5 FOOTNOTES a 3 1 /1 6 in. bore for 69.0 MPa RWP. NOTE Thread taper for all sizes shall be 1 -in-1 6 (reference 1 ° 47' 24'' with the centerline). 232 API S PECIFICATION 6A ― Table D.1 8 VR Plug Thread Gauging Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Dimensions in millimeters Key 1 gauge standoff with end of VR plug: flush 1 p NOTE “p” is defined as the distance from a point on a nominal thread form to a corresponding point on the next thread, measured parallel to the axis. This value can be calculated by dividing 1 mm by the number of threads per millimeter. Nominal Size 1 1 3/1 6 Ring Gauge Outside Diameter Ring Gauge Chamfer Diameter Ring Gauge Length Face of Ring Gauge to Plane of Gauge Point OD Q L2 55.9 43.7 1 7.953 4.41 7 1 2 /1 6 63.5 49.8 28.91 8 5.037 9 2 /1 6 77.7 62.0 35.268 5.037 31 /8 a 93.2 74.7 46.380 5.037 41 /1 6 1 1 4.3 90.4 52.730 5.037 FOOTNOTES a 31 /1 6 in. bore for 69.0 MPa RWP. NOTE 1 See Table D.1 8 for location of dimensions. NOTE 2 See Table D.1 9 for E7, E1 , and L1 . S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D.1 9 233 ―VR Preparation Thread Gauging Dimensions, 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa Dimensions in millimeters unless noted otherwise Nominal Outlet Size Major Diameter Diameter of Plug Gauge Groove D4 DU 1 1 3/1 6 2 1 /1 6 2 9/1 6 42.2 48.3 60.3 37.1 43.1 55.4 1 1 1 /2 1 1 1 /2 1 1 1 /2 31 /8 a 41 /1 6 73.0 68.1 88.9 83.8 FOOTNOTE a 31 /1 6 in. bore for 69.0 MPa RWP. Threads per Inch Length: End of Pipe to Handtight Plane Pitch Diameter at Handtight Plane Total Length: End of Pipe to Vanish Point Length: Gauge Point to Vanish Point Pitch Diameter at Gauge Point Standoff L1 E1 L4 g E7 1 1 1 /2 1 0.670 20.589 26.507 36.927 40.21 79 46.2874 58.3255 70.9821 25.61 6 34.925 41 .275 52.388 1 2.080 1 1 .044 1 1 .044 1 1 .044 39.091 6 46.4929 58.5579 71 .2579 1 0.41 9 9.667 1 1 .41 7 1 2.090 1 1 1 /2 43.277 86.8571 58.738 1 1 .044 87.1 329 7.328 S 2.21 234 API S PECIFICATION 6A Table D.20 ―HPVR Plug Dimensions, 1 03.5 MPa and 1 38.0 MPa Dimensions in millimeters unless noted otherwise; surface roughness in micrometers FOOTNOTES a Across flats. b Across corners. c Install (SAE AS568A O-ring size number). d Break corners approx. R 0.1 2. e Typical. f Optional. g Thread. h Drill L diameter, M deep. FOOTNOTE a Typical for all full threads. Thread Form Detail S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D.20 235 ―HPVR Plug Dimensions, 1 03.5 MPa and 1 38.0 MPa (continued) Dimensions in millimeters unless noted otherwise Nominal Outlet Size in. Nominal Thread Size in. Threads per Inch A TPI B D J K L M (Ref.) 0.25 0.8 NA 0.8 0.4 0.4 6 6 6 6 40.64 46.99 59.66 72.36 95.3 95.3 1 06.4 1 06.4 1 26 1 30 1 38 1 46 38.1 44.5 59.2 72.1 NA NA 23.8 28.6 NA NA 1 5.9 1 5.9 Tolerance> 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 Nominal Outlet Size in. 1 3 /4 2 2 1 /2 3 Large Overall Taper Length Diameter Nominal Thread Size in. Threads per Inch A TPI Tolerance> SAE AS568A O-ring Size No. Chamfer Counterbore Counterbore Diameter Diameter Depth Stub Acme Class 2G Thread Form Dimensions Thread Major Diameter Thread Pitch Thread Minor Diameter Diameter Width of Thread at Root E F G H ± 0.1 0 ± 0.3 ± 0.3 (Ref.) 1 1 3/1 6 1 3 /4 6 44.35 42.6 41 .1 1 .73 2 1 /1 6 2 6 50.70 49.0 47.5 1 .73 2 9 /1 6 2 1 /2 6 63.40 61 .6 60.2 1 .73 3 1 /1 6 3 6 76.1 0 74.3 72.9 1 .73 236 API S PECIFICATION 6A Table D.21 ―HPVR Preparation Dimensions, 1 03.5 MPa and 1 38.0 MPa Dimensions in millimeters unless noted otherwise; surface roughness in micrometers FOOTNOTES a Thread. b Typical two places. c Optional counterbore (1 2.7 mm deep max.). Thread Form Detail NOTE 1 NOTE 2 NOTE 3 Features and dimensions are typical for all full threads. Tolerances on angles, unless otherwise noted, are ± 0.5 degrees. All diameters are to be concentric within 0.1 3 mm (0.005 in.) total indicator reading. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 2 1 ―H P VR P rep 237 aration Dimensions, 1 03.5 MPa and 1 38.0 MPa (continued) Dimensions in millimeters unless noted otherwise Nominal Outlet Size Chamfer and Counterbore Diameter in. E F Tolerance> 0.4 13 1 /1 6 Nominal Outlet Size in. Thread Relief Diameter Depth to Taper G H K 0.1 2 0.1 2 0.4 0.4 46.4 37.47 41 .28 46.2 39.70 2 1 /1 6 52.7 43.82 47.63 53.0 39.70 9 2 /1 6 66.7 56.49 60.33 65.7 53.1 4 3 1 /1 6 78.1 69.22 73.03 78.2 53.1 4 Nominal Thread Size in. Threads per Inch A TPI Tolerance> Straight Large Through Diameter Bore of Taper Stub Acme Class 2G Thread Form Dimensions Thread Major Thread Pitch Diameter Diameter Thread Minor Diameter Width of Thread at Root B C D J 0.25 0.25 0.1 0 (Ref.) 1 1 3/1 6 1 3 /4 6 45.21 43.43 42.01 1 .65 2 1 /1 6 2 6 51 .56 49.78 48.36 1 .65 2 9 /1 6 2 1 /2 6 64.29 62.51 61 .1 6 1 .65 3 1 /1 6 3 6 76.99 75.21 73.76 1 .65 238 API S PECIFICATION 6A ― Table D.22 Flanged Full-bore Gate Valves Dimensions in millimeters unless noted otherwise S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 239 — Table D.22 Flanged Full-bore Gate Valves (continued) Dimensions in millimeters unless noted otherwise Nominal size in. Bore Tolerance> 1 1 3/1 6 L, Face-to-face Length, millimeters + 0.8/− 0 1 3.8 MPa ±2 20.7 MPa ±2 34.5 MPa ±2 69.0 MPa ±2 1 03.5 MPa ±2 1 38.0 MPa ±2 46.0 ― ― ― 464.0 457.0 533.0 2 /1 6 x 1 /1 6 46.0 295.0 371 .0 371 .0 ― ― ― 2 1 /1 6 52.4 295.0 371 .0 371 .0 521 .0 483.0 584.0 2 9/1 6 1 13 B 65.1 333.0 422.0 422.0 565.0 533.0 673.0 1 3 /1 6 77.7 ― ― ― 61 9.0 598.0 775.0 1 3 /8 79.4 359.0 435.0 473.0 ― ― ― 3 1 /8 x 3 3/1 6 81 .0 359.0 435.0 473.0 ― ― ― 41 /1 6 1 03.1 435.0 51 1 .0 549.0 670.0 737.0 965.0 4 /1 6 x 4 /8 1 04.8 435.0 51 1 .0 549.0 ― ― ― 41 /1 6 x 4 1 /4 1 08.0 435.0 51 1 .0 549.0 ― ― ― 5 1 /8 a 1 30.2 a 562.0 61 3.0 727.0 737.0 889.0 ― 7 /1 6 x 5 /8 1 30.2 a ― ― 737.0 ― ― ― 71 /1 6 x 6 1 52.4 562.0 61 3.0 737.0 ― ― ― 71 /1 6 x 6 1 /8 1 55.6 ― ― 737.0 ― ― ― 7 /1 6 x 6 /8 1 61 .9 562.0 61 3.0 737.0 889.0 1 041 .0 PMR 71 /1 6 x 6 5/8 1 68.3 562.0 61 3.0 737.0 ― ― ― 71 /1 6 1 79.4 664.0 71 4.0 81 3.0 889.0 1 041 .0 PMR 7 /1 6 x 7 /8 1 80.9 664.0 71 4.0 81 3.0 ― ― ― 9 228.6 ― ― 1 041 .0 PMR ― ― 11 279.4 ― ― PMR ― ― ― 1 1 1 1 1 3 1 1 FOOTNOTE a Bore tolerance for 5 1 /8 in. size is +1 .0/− 0. 240 API S PECIFICATION 6A ― Table D.23 Flanged Plug and Ball Valves Dimensions in millimeters unless noted otherwise S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e D . 2 3 ― 241 Flanged Plug and Ball Valves (continued) Dimensions in millimeters unless noted otherwise a) Flanged Full-bore Plug Valves Nominal Size Bore in. L, Face-to-face Length 34.5 MPa 69.0 MPa ±2 ±2 Tolerance> B +0.8/− 0 1 3.8 MPa ±2 20.7 MPa ±2 13 46.0 ― ― ― 1 2 /1 6 52.4 333.0 384.0 2 9/1 6 1 /1 6 1 03.5 MPa ±2 1 38.0 MPa ±2 464.0 457.0 533.0 394.0 521 .0 483.0 584.0 65.1 384.0 435.0 457.0 565.0 533.0 673.0 1 3 /1 6 77.7 — — — 61 9.0 598.0 775.0 1 3 /8 79.3 448.0 473.0 527.0 ― ― ― 3 1 /8 x 3 3/1 6 81 .0 448.0 437.0 527.0 ― ― ― 1 03.2 51 1 .0 562.0 629.0 670.0 737.0 ― 4 /1 6 x 4 /8 1 04.8 51 1 .0 562.0 629.0 ― ― ― 41 /1 6 x 4 1 /4 1 08.0 51 1 .0 562.0 629.0 ― ― ― 1 5 /8 1 30.2 638.0 664.0 ― 737.0 889.0 ― 7 /1 6 x 6 1 52.4 727.0 765.0 ― ― ― ― 71 /1 6 x 6 3/8 1 61 .9 — — ― 889.0 1 041 .0 PMR 1 79.4 740.0 803.0 978.0 889.0 1 041 .0 PMR 7 /1 6 x 7 /8 1 81 .0 740.0 803.0 978.0 ― ― ― 9 228.6 — — ― PMR 1 041 .0 ― 1 4 /1 6 1 1 1 1 7 /1 6 1 1 b) Flanged Full-bore and Reduced-opening Ball Valves Nominal Size Bore Tolerance> 13 1 in. L Face-to-face Length 34.5 MPa 69.0 MPa ±2 ±2 , 1 03.5 MPa a 1 38.0 MPa a ±2 ±2 +0.8/− 0 1 3.8 MPa ±2 20.7 MPa ±2 46.0 ― ― ― 464.0 457.0 533.0 2 /1 6 52.4 295.0 371 .0 371 .0 521 .0 483.0 584.0 9 65.1 333.0 422.0 473.0 565.0 533.0 673.0 1 3 /1 6 77.7 — — — 61 9.0 598.0 775.0 1 3 /8 79.3 359.0 384.0 473.0 ― ― ― 41 /1 6 1 03.2 435.0 460.0 549.0 670.0 737.0 ― 1 5 /8 1 30.2 ― ― ― 737.0 889.0 ― 7 /1 6 x 6 1 52.4 562.0 61 3.0 71 1 .0 ― ― ― 71 /1 6 x 6 3/8 B 1 /1 6 2 /1 6 1 1 61 .9 — — — 889.0 1 041 .0 ― 1 7 /1 6 1 79.4 — — — 889.0 1 041 .0 PMR 9 228.6 ― ― — PMR ― ― FOOTNOTE a Applies to full bore only. API S PECIFICATION 6A 242 Table D.24 ―Flanged Swing and Lift Check Valves Dimensions in millimeters unless noted otherwise a) Minimum Bore Sizes for Full-opening Check Valves, 1 3.8 MPa, 20.7 MPa, and 34.5 MPa Nominal Size in. Minimum Bore Size Tolerance> 1 3.8 MPa +1 .6/− 0 20.7 MPa +1 .6/− 0 34.5 MPa +1 .6/− 0 2 1 /1 6 52.5 49.3 42.9 9 2 /1 6 62.7 59.0 54.0 3 1 /8 77.9 73.7 66.6 41 /1 6 1 02.3 97.2 87.3 1 7 /1 6 1 46.3 1 46.3 1 31 .8 9 1 98.5 1 89.0 1 73.1 11 247.7 236.6 21 5.9 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 243 ― Table D.24 Flanged Swing and Lift Check Valves (continued) b) Regular and Full-opening Flanged Swing and Lift Check Valves, 1 3.8 MPa, 20.7 MPa, and 34.5 MPa RWP L, Short Pattern Face-to-face Length, mm 1 3.8 MPa 20.7 MPa 34.5 MPa Nominal Size in. L, Long Pattern Face-to-face Length, mm 20.7 MPa 34.5 MPa Tolerance> ±2 ±2 ±2 2 1 /1 6 295.0 371 .0 371 .0 9 2 /1 6 333.0 422.0 422.0 ― ― 3 1 /8 359.0 384.0 473.0 435.0 4 /1 6 435.0 460.0 549.0 51 1 .0 71 /1 6 562.0 61 3.0 71 1 .0 9 664.0 740.0 841 .0 11 790.0 841 .0 1 000.0 1 ±2 ±2 ― ― ― ― ― ― ― 737.0 ― ― c) Regular and Full-opening Flanged Swing and Lift Check Valves, 69.0 MPa, 1 03.5 MPa, and 1 38.0 MPa RWP Nominal Size in. L, Face-to-face Length, in. Tolerance> 69.0 MPa ±2 1 03.5 MPa ± 21 .5 1 38.0 MPa ±2 1 1 3 /1 6 464.0 457.0 533.0 2 1 /1 6 521 .0 483.0 584.0 9 2 /1 6 565.0 533.0 673.0 3 1 /1 6 61 9.0 598.0 775.0 4 /1 6 670.0 737.0 5 1 /8 71 7.0 1 1 7 /1 6 889.0 ― ― ― ― ― 244 API S PECIFICATION 6A — Table D.25 Center Spacing of Conduit Bores for Dual Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 245 ― Table D.25 Center Spacing of Conduit Bores for Dual Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa (continued) Dimensions in millimeters unless noted otherwise Maximum Bore Center Nominal Valve to Bore Center Size in. A Large-bore to Small-bore to EndMinimum EndEnd-Connector connector connector Size Center Center B C Basic Casing Size Lineic Mass kg/m OD 1 3.8 MPa, 20.7 MPa, and 34.5 MPa RWP 1 1 3/1 6 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9/1 6 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 70.64 90.09 90.09 1 01 .60 1 01 .60 1 1 4.30 1 1 6.28 1 28.1 9 1 28.1 9 35.32 45.05 41 .91 47.63 50.80 57.1 5 51 .00 64.1 0 64.1 0 35.32 45.05 48.1 8 53.98 50.80 57.1 5 65.28 64.1 0 64.1 0 7 1 /1 6 7 1 /1 6 7 1 /1 6 9 9 9 9 11 11 1 39.7 1 77.8 1 77.8 1 93.7 1 93.7 21 9.1 21 9.1 244.5 244.5 25 57 43 58 44 73 73 80 80 7 1 /1 6 7 1 /1 6 7 1 /1 6 9 9 9 11 1 39.7 1 77.8 1 77.8 1 93.7 1 93.7 21 9.1 244.5 25 57 43 58 44 73 80 69.0 MPa RWP 1 1 3/1 6 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9/1 6 2 9/1 6 3 1 /1 6 70.64 90.09 90.09 1 01 .60 1 01 .60 1 1 4.30 1 28.1 9 35.32 45.05 41 .91 47.63 50.80 57.1 5 64.1 0 FOOTNOTE Nominal sizes for valves and end connectors are in inches. 35.32 45.05 48.1 8 53.98 50.80 57.1 5 64.1 0 246 API S PECIFICATION 6A — Table D.26 Center Spacing of Conduit Bores for Triple, Quadruple, and Quintuple Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 247 — Table D.26 Center Spacing of Conduit Bores for Triple, Quadruple, and Quintuple Parallel Bore Valves for 1 3.8 MPa, 20.7 MPa, 34.5 MPa, and 69.0 MPa (continued) Dimensions in millimeters unless noted otherwise Maximum Valve Size in. Flange Center to Bore Center Minimum Endconnector Size in. A Basic Casing Size Lineic Mass kg/m OD 1 3.8 MPa; 20.7 MPa and 34.5 MPa RWP Triple-conduit Valve 13 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 47.63 49.21 53.98 71 .44 7 1 /1 6 9 9 11 1 68.3 1 77.8 1 93.7 244.5 35.7 38.7 58.0 79.6 21 9.1 244.5 244.5 273.1 298.5 53.6 All 79.6 82.6 80.4 244.5 79.6 1 68.3 1 77.8 1 93.7 244.5 35.7 38.7 58.0 79.6 273.1 82.6 Quadruple-conduit Valve 13 1 /1 6 1 1 3/1 6 2 1 /1 6 2 9/1 6 2 9/1 6 73.03 77.79 77.79 87.31 1 01 .60 11 11 11 11 1 3 5/8 Quintuple-conduit Valve 1 2 /1 6 77.79 11 69.0 MPa RWP Triple-conduit Valve 13 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 47.63 49.21 53.98 71 .44 7 1 /1 6 9 9 11 Quadruple-conduit Valve 9 2 /1 6 87.31 11 FOOTNOTE Nominal sizes for valves and end connectors are in inches. 248 API S PECIFICATION 6A — Table D.27 Maximum Hanger Outside Diameter for Wellheads Dimensions in millimeters unless noted otherwise Nominal Size a and Minimum Through-bore of Drill-through Equipment Rated Working Pressure Maximum Outside Diameter of Hanger in. MPa mm 1 3.8, 20.7, and 34.5 69.0, 1 03.5, and 1 38.0 1 3.8, 20.7, and 34.5 69.0 and 1 03.5 1 3.8, 20.7, and 34.5 69.0 and 1 03.5 1 3.8 and 20.7 34.5 and 69.0 1 3.8 and 20.7 34.5 and 69.0 34.5 and 69.0 1 3.8 20.7 34.5 and 69.0 1 78.05 1 78.05 226.90 226.90 277.32 277.32 343.48 343.48 422.28 422.28 473.08 536.58 523.88 536.58 1 7 /1 6 71 /1 6 9 9 11 11 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 1 8 3/4 21 1 /4 20 3/4 21 1 /4 FOOTNOTE a Nominal size of upper end connector of wellhead body in which the hanger is used. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D.28 249 ―Minimum Vertical Full-opening Wellhead Body Bores and Maximum Casing Sizes Dimensions in millimeters unless noted otherwise Nominal Connector a Casing Beneath Body Nominal Size of Connector Rated Working Pressure Label b Nominal Lineic Mass b Specified Drift Diameter in. 71 /1 6 71 /1 6 71 /1 6 71 /1 6 71 /1 6 71 /1 6 9 9 9 9 9 11 11 11 11 11 1 3 5/8 1 3 5/8 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 1 6 3/4 1 6 3/4 1 8 3/4 1 8 3/4 20 3/4 21 1 /4 21 1 /4 21 1 /4 MPa 1 3.8 20.7 34.5 69.0 1 03.5 1 38.0 1 3.8 20.7 34.5 69.0 1 03.5 1 3.8 20.7 34.5 69.0 1 03.5 1 3.8 20.7 34.5 69.0 1 3.8 20.7 34.5 69.0 34.5 69.0 20.7 1 3.8 34.5 69.0 OD kg/m 25.30 29.76 34.23 43.1 6 56.55 56.55 35.72 47.62 53.57 59.53 72.92 60.27 60.27 75.90 79.62 79.62 81 .1 0 90.78 1 07.1 5 89.29 96.73 1 25.01 1 25.01 1 25.01 1 30.21 1 30.21 1 39.89 1 39.89 1 39.89 1 39.89 mm 1 62.89 1 60.81 1 58.52 1 53.90 1 47.1 9 1 47.1 9 202.49 1 98.02 1 95.58 1 93.04 1 87.60 251 .31 251 .31 246.23 21 2.83 21 2.83 31 6.46 31 3.92 309.65 269.65 382.58 376.48 376.48 376.48 446.20 446.20 480.97 480.97 480.97 480.97 7 7 7 7 7 7 8 5/8 8 5/8 8 5/8 8 5/8 8 5/8 1 0 3/4 1 0 3/4 1 0 3/4 9 5/8 9 5/8 1 3 3/8 1 3 3/8 1 3 3/8 1 1 3/4 16 16 16 16 1 8 5/8 1 8 5/8 20 20 20 20 FOOTNOTES a Upper end connectors of wellhead body. b Maximum size and minimum mass of casing on which bore is based. Minimum Vertical Full-opening Wellhead Body Bore mm 1 63.8 1 61 .5 1 59.5 1 54.7 1 48.1 1 48.1 203.2 1 98.9 1 96.3 1 93.5 1 88.2 252.0 252.0 247.1 21 3.6 21 3.6 31 7.5 31 4.7 31 0.4 270.8 383.3 377.4 377.4 377.4 446.8 446.8 481 .8 481 .8 481 .8 481 .8 250 API S PECIFICATION 6A ― Table D.29 Pipe Thread Counterbore and Standoff Dimensions Dimensions in millimeters unless noted otherwise Key 1 plane of hand-tight engagement 2 plane of effective thread length 3 plane of vanish point a b c d See 1 4.3.2.3. Internal thread length. Without counterbore. With counterbore. NOTE See API 5B for dimensions L 1 , L 2, and L 4. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table D . 29― 251 Pipe Thread Counterbore and Standoff Dimensions (continued) Dimensions in millimeters unless noted otherwise (1 ) (2) (3) Nominal Thread Size Length: Plane of Vanish Point to Hand-tight Plane Thread without Counterbore in. A+M A0 (4) Hand-tight Standoff (5) (6) (7) Thread with Shallow Counterbore Length: Face of Counterbore to Hand-tight Plane Counterbore Diameter Depth A M Q q Line Pipe Threads 1 /8 /4 3 /8 5.40 1 0.02 9.1 6 4.93 9.32 8.45 1 .01 5.45 4.55 4.38 4.57 4.61 1 1 .9 1 5.2 1 8.8 3.3 3.3 3.3 1 /2 /4 1 1 1 .72 1 1 .54 1 4.85 1 0.82 1 0.64 1 3.74 3.45 3.27 6.32 8.28 8.27 8.53 23.6 29.0 35.8 6.4 6.4 6.4 1 1 /4 1 1 /2 2 1 4.95 1 5.37 1 5.80 1 3.84 1 4.27 1 4.70 6.48 6.89 6.87 8.47 8.48 8.94 44.5 50.5 63.5 6.4 6.4 6.4 2 1 /2 3 3 1 /2 22.59 22.04 21 .91 21 .00 20.45 20.33 1 0.04 9.45 9.32 1 2.55 1 2.59 1 2.59 76.2 92.2 1 04.9 9.7 9.7 9.7 4 5 6 22.60 22.94 25.1 0 21 .01 21 .35 23.51 9.99 1 0.35 1 2.48 1 2.61 1 2.58 1 2.62 1 1 7.6 1 44.5 1 71 .5 9.7 9.7 9.7 8 10 12 27.51 29.1 8 30.45 25.93 27.59 28.86 1 4.81 1 6.36 1 6.83 1 2.70 1 2.81 1 3.62 222.3 276.4 328.7 9.7 9.7 9.7 1 4D 1 6D 1 8D 20D 28.49 27.22 27.53 29.43 26.90 25.63 25.94 27.84 1 4.94 1 3.71 1 4.00 1 5.85 1 3.56 1 3.52 1 3.53 1 3.58 360.4 41 1 .2 462.0 51 2.8 9.7 9.7 9.7 9.7 1 3 252 API S PECIFICATION 6A — Table D.30 Gauging of Casing and Tubing Threads a) Internal recess without counterbore b) Internal recess with shallow counterbore c) Thread clearance without counterbore d) Thread clearance with shallow counterbore Key 1 gauge notch, alignment chamfer bottom, within tolerance 2 working plug gauge 3 recess clearance 4 L2 (min.) plus thread clearance — Application of Working Plug Gauge Key 1 plane of vanish point 2 plane of hand-tight engagement 3 plane of end of pipe 4 master ring gauge 5 master plug gauge 6 working plug gauge 7 product thread 8 product thread without counterbore 9 product thread with shallow counterbore 1 0 product thread with deep counterbore NOTE See API 5B for dimensions of S and S1 . Gauging Line Pipe, Casing and Tubing Internal Threads, Hand-tight Assembly S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 253 — Table D.30 Gauging of Casing and Tubing Threads (continued) (1 ) Nominal Thread Size (2) Length: Plane of Vanish Point to Handtight Plane in. A+M (3) (4) Hand-tight Standoff Thread Thread with without Shallow Counterbore Counterbore A0 A 4 /2 5 5 1 /2 6 5/8 7 75/8 8 5/8 9 5/8 1 0 3/4 a 1 1 3/4 a 1 3 3/8 a 16 a 20 a 27.41 27.41 27.41 27.41 27.41 29.1 1 29.1 1 29.1 1 29.1 1 29.1 1 29.1 1 29.1 1 29.1 1 25.82 25.82 25.82 25.82 25.82 27.52 27.52 27.52 27.52 27.52 27.52 27.52 27.52 Nonupset Tubing Threads 1 .050 1 .31 5 1 .660 1 .900 2 3/8 2 7/8 3 1 /2 4 41 /2 1 6.41 1 6.41 1 6.41 1 6.41 1 6.41 1 6.41 1 6.41 1 9.91 1 9.91 1 .050 1 .31 5 1 .660 1 .900 2 3/8 2 7/8 3 1 /2 4 41 /2 1 6.41 1 6.41 1 6.41 1 6.41 1 9.91 1 9.91 1 9.91 1 9.91 1 9.91 1 5.00 1 5.00 1 5.00 1 5.07 1 5.00 1 6.72 1 6.72 1 6.72 1 6.65 1 6.65 1 5.95 1 5.89 1 5.89 (7) Counterbore Diameter Depth Q q 1 2.40 1 2.40 1 2.40 1 2.34 1 2.40 1 2.39 1 2.39 1 2.39 1 2.46 1 2.46 1 3.1 5 1 3.22 1 3.22 1 1 7.6 1 30.3 1 43.0 1 71 .5 1 81 .1 1 96.9 222.3 247.7 276.4 301 .8 344.4 41 1 .2 51 2.8 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 Dimensions in millimeters except nominal size 1 5.1 4 1 5.1 4 1 5.1 4 1 5.1 4 1 5.1 4 1 5.1 4 1 5.1 4 1 8.33 1 8.33 External Upset Tubing Threads M (6) Dimensions in millimeters except nominal size Long and Short Casing Threads 1 (5) Length: Face of Counterbore to Hand-tight Plane 8.1 3 8.07 8.1 3 8.1 3 7.69 4.51 4.45 7.65 7.65 8.28 8.34 8.28 8.28 8.72 1 1 .90 1 1 .96 1 2.27 1 2.27 29.0 35.8 44.5 50.5 63.5 76.2 92.2 1 04.9 1 1 7.6 6.4 6.4 6.4 6.4 6.4 9.7 9.7 9.7 9.7 Dimensions in millimeters except nominal size 1 5.1 4 1 5.1 4 1 5.1 4 1 5.1 4 1 8.33 1 8.33 1 8.33 1 8.33 1 8.33 FOOTNOTE a Short casing threads only (long casing threads not covered). 8.07 7.99 8.04 8.05 1 0.87 7.69 7.65 7.65 7.65 8.34 8.42 8.37 8.36 9.04 1 2.22 1 2.27 1 2.27 1 2.27 35.8 39.9 48.5 55.6 69.1 81 .8 98.6 1 1 1 .3 1 24.0 6.4 6.4 6.4 6.4 6.4 9.7 9.7 9.7 9.7 Annex E (normative) Dimensional Tables USC Units — Tabl e E . 1 ―T ype 6B F l an g es for 2 Tabl e E . 2 ―T ype 6B F l an g es for 3 Tabl e E . 3 ―T ype 6B F l an g es for 5 000 psi 000 psi 000 psi Tabl e E . 4―T ype 6B X F l a n g es for 1 0 , 0 0 0 ps i Tabl e E . 5―T ype 6B X F l a n g es for 1 5, 0 0 0 ps i Tabl e E . 6―T ype 6B X F l a n g es for 2 0 , 0 0 0 ps i Table E . 7 ―T ype 6B X La rg e -bore Flanges for 2000 psi, 3000 psi, and 5000 psi Tabl e E . 8 ―T ype R Ri n g G rooves Tabl e E . 9 ―T ype R Ri n g G as kets Tabl e E . 1 0 ―Type RX Ri n g G as kets Tabl e E . 1 1 ―Type B X Ri n g G rooves Tabl e E . 1 2 ―Type B X Ri n g G as kets Tabl e E . 1 3 ―F l an g ed Crosses and Tees Tabl e E . 1 4―S tu d d ed C ro s s es an d Tees Tabl e E . 1 5―B u l l pl u g s T T abl e E . 1 6―VR Pl u g D i m en s i on s , 2 abl e E . 1 7 ―VR P rep Tabl e E . 1 8 ―VR P Tabl e E . 1 9 ―VR P 000 psi, 3000 psi, 5000 psi, and 1 0,000 psi aration Dimensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi lug Thread Gauging Dimensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi reparation Thread Gauging Dimensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi Tabl e E . 2 0 ―H P VR Pl u g D i m en s i on s , 1 5, 0 0 0 Tabl e E . 2 1 ― Tabl e E . 2 2 ― psi and 20,000 psi HPVR Preparation Dimensions, 1 5,000 psi and 20,000 psi Flanges Full-bore Gate Valves 254 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e E . 2 3 ― Tabl e E . 2 4― 255 Flanged Plug and Ball Valves Flanged Swing and Lift Check Valves Tabl e E . 2 5― Center Spacing of Conduit Bores for Dual Parallel Bore Valves, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi Tabl e Center Spacing of Conduit Bores for Triple, Quadruple, and Quintuple Parallel Bore Valves, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi E . 2 6― Tabl e E . 2 7 ―M axi m u m H a n g er O u ts i d e D i am ete r fo r Wel l h e ad s Table E.28 Minimum Vertical Full-opening Wellhead Body Bores and Maximum Casing Sizes ― Table E.29 Pipe Thread Counterbore and Standoff Dimensions — Table E.30 Gauging of Casing and Tubing Threads — 256 API S PECIFICATION 6A Table E.1 ―Type 6B Flanges for 2000 psi Dimensions in inches FOOTNOTES a Ring groove shall be concentric with bore B within 0.01 0 in. diametrical runout. See Table E.8 for ring groove dimensions . b Break sharp corner 0.03 in. max. c Raised face K and counterbore E are optional features. d Diameter X is a reference dimension. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e E . 1 ―T ype 6B F l an g es for 2 257 000 psi (continued) Dimensions in inches Nominal Size of Flange a Maximum Bore Outside Diameter of Flange Max. Chamfer Diameter of Raised Face Total Thickness of Flange Basic Thickness of Flange Diameter of Hub Counterbore Depth B OD C K T Q X E max. As noted max. min. +0.1 2/− 0 min. Reference +0.02 /− 0 2.09 2.59 3.22 4.28 5.1 6 7.1 6 9.03 1 1 .03 1 3.66 1 6.78 21 .28 6.50 ±0.06 7.50 ±0.06 8.25 ±0.06 1 0.75 ±0.06 1 3.00 ±0.06 1 4.00 ±0.1 2 1 6.50 ±0.1 2 20.00 ±0.1 2 22.00 ±0.1 2 27.00 ±0.1 2 32.00 ±0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.25 0.25 0.25 0.25 0.25 0.25 4.25 5.00 5.75 6.88 8.25 9.50 1 1 .88 1 4.00 1 6.25 20.00 25.00 1 .31 1 .44 1 .56 1 .81 2.06 2.1 9 2.50 2.81 2.94 3.31 3.88 1 .00 1 .1 2 1 .25 1 .50 1 .75 1 .88 2.1 9 2.50 2.62 3.00 3.50 3.31 3.94 4.62 6.00 7.44 8.75 1 0.75 1 3.50 1 5.75 1 9.50 24.00 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.38 Tolerance 1 2 /1 6 2 9 /1 6 3 1 /8 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 6 3 /4 21 1 /4 FOOTNOTE a For flange sizes 26 3/4 in. and 30 in., see Table E.7. Nominal Size of Flange a Tolerance> 1 2 /1 6 2 9 /1 6 3 1 /8 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 6 3/4 21 1 /4 Diameter of Bolt Circle Number of Bolts BC N See figure for GDT 5.00 5.88 6.62 8.50 1 0.50 1 1 .50 1 3.75 1 7.00 1 9.25 23.75 28.50 8 8 8 8 8 12 12 16 20 20 24 Bolt Size and TPI Bolt Holes BH (Ref.) 5 /8-1 1 /4-1 0 3 /4-1 0 7 /8-9 1 -8 1 -8 1 1 /8-8 1 1 /4-8 1 1 /4-8 1 1 /2-8 1 5/8-8 3 FOOTNOTE a For flange sizes 26 3/4 in. and 30 in., see Table E.7. Hub Length, Threaded Flange Line Casing Pipe Flange Flange LL LC Diameter Tolerance min. min. 0.75 0.88 0.88 1 .00 1 .1 2 1 .1 2 1 .25 1 .38 1 .38 1 .62 1 .75 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.09/− 0.02 +0.09/− 0.02 1 .75 1 .94 2.1 2 2.44 2.69 2.94 3.31 3.69 3.94 4.50 5.38 ― ― ― 3.50 4.00 4.50 5.00 5.25 3.94 4.50 5.38 Ring Groove Number R 23 R 26 R 31 R 37 R 41 R 45 R 49 R 53 R 57 R 65 R 73 258 API S PECIFICATION 6A Table E.2 ―Type 6B Flanges for 3000 ps i Dimensions in inches FOOTNOTES a Ring groove shall be concentric with bore B within 0.01 0 in. diametrical runout. See Table E.8 for ring groove dimensions. b Break sharp corner 0.03 in. max. c Raised face K and counterbore E are optional features. d Diameter X is a reference dimension. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT for 3000 psi (continued) Tabl e E . 2 ―T ype 6B F l an g es Nominal Size of Flange a Tolerance 1 2 /1 6 2 9/1 6 3 1 /8 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 6 3/4 20 3/4 259 Dimensions in inches Maximum Bore Outside Diameter of Flange Max. Chamfer Diameter Total Basic of Raised Thickness Thickness Face of Flange of Flange B OD C K T Q max. As noted max. min. +0.1 2/− 0 min. 2.09 2.59 3.22 4.28 5.1 6 7.1 6 9.03 1 1 .03 1 3.66 1 6.78 20.78 8.50 ±0.06 9.62 ±0.06 9.50 ±0.06 1 1 .50 ±0.06 1 3.75 ±0.06 1 5.00 ±0.1 2 1 8.50 ±0.1 2 21 .50 ±0.1 2 24.00 ±0.1 2 27.75 ±0.1 2 33.75 ±0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.25 0.25 0.25 0.25 0.25 0.25 4.88 5.38 6.1 2 7.1 2 8.50 9.50 1 2.1 2 1 4.25 1 6.50 20.62 25.50 1 .81 1 .94 1 .81 2.06 2.31 2.50 2.81 3.06 3.44 3.94 4.75 1 .50 1 .62 1 .50 1 .75 2.00 2.1 9 2.50 2.75 3.1 2 3.50 4.25 Diameter Counterof Hub bore Depth X E Reference +0.02/− 0 4.1 2 4.88 5.00 6.25 7.50 9.25 1 1 .75 1 4.50 1 6.50 20.00 24.50 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.31 0.44 0.50 Hub Length, Threaded Flange Line Tubing Pipe Casing Flange Flange Flange Ring Groove FOOTNOTE a For flange sizes 26 3/4 in. and 30 in., see Table E.7. Nominal Size of Flange a Tolerance> 1 2 /1 6 2 9/1 6 3 1 /8 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 6 3/4 20 3/4 Diameter of Bolt Circle Number of Bolts BC N See figure for GDT 6.50 7.50 7.50 9.25 1 1 .00 1 2.50 1 5.50 1 8.50 21 .00 24.25 29.50 8 8 8 8 8 12 12 16 20 20 20 Bolt Size and TPI Bolt Holes BH (Ref.) 7 /8-9 1 -8 7 /8-9 1 1 /8-8 1 1 /4-8 1 1 /8-8 1 3/8-8 1 3/8-8 1 3/8-8 1 5/8-8 2-8 FOOTNOTE a For flange sizes 26 3/4 in. and 30 in., see Table E.7. LL LC LT Diameter Tolerance min. min. min. 1 .00 1 .1 2 1 .00 1 .25 1 .38 1 .25 1 .50 1 .50 1 .50 1 .75 2.1 2 +0.06/− 0.02 2.56 2.81 2.44 3.06 3.44 3.69 4.31 4.56 4.94 5.06 6.75 ― 2.56 2.81 2.94 3.50 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.09/− 0.02 +0.09/− 0.02 ― ― 3.50 4.00 4.50 5.00 5.25 4.94 5.69 6.75 ― ― ― ― ― ― ― R 24 R 27 R 31 R 37 R 41 R 45 R 49 R 53 R 57 R 66 R 74 260 API S PECIFICATION 6A Table E.3 ―Type 6B Flanges for 5000 psi Dimensions in inches FOOTNOTES a Ring groove shall be concentric with bore B within 0.01 0 in. diametrical runout. See Table E.8 for ring groove dimensions. b Break sharp corner 0.03 in. max. c Raised face K and counterbore E are optional features. d Diameter X is a reference dimension. . S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e E . 3 ―T ype 6B F l an g es for 50 0 0 ps i 261 (continued) Dimensions in inches Nominal Size of Flange a Tolerance 1 2 /1 6 2 9 /1 6 3 1 /8 41 /1 6 5 1 /8 71 /1 6 9 11 Maximum Bore Outside Diameter of Flange Max. Chamfer Diameter of Raised Face Total Thickness of Flange Basic Thickness of Flange Diameter of Hub Counterbore Depth B OD C K T Q X E max. As noted max. min. +0.1 2 /− 0 min. Reference +0.02/− 0 2.09 2.59 3.22 4.28 5.1 6 7.1 6 9.03 1 1 .03 8.50 ±0.06 9.62 ±0.06 1 0.50 ±0.06 1 2.25 ±0.06 1 4.75 ±0.06 1 5.50 ±0.1 2 1 9.00 ±0.1 2 23.00 ±0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.25 0.25 0.25 4.88 5.38 6.62 7.62 9.00 9.75 1 2.50 1 4.63 1 .81 1 .94 2.1 9 2.44 3.1 9 3.62 4.06 4.69 1 .50 1 .62 1 .88 2.1 2 2.88 3.25 3.62 4.25 4.1 2 4.88 5.25 6.38 7.75 9.00 1 1 .50 1 4.50 0.31 0.31 0.31 0.31 0.31 0.38 0.44 0.44 FOOTNOTE a For flange sizes 1 3 5/8 in., 1 6 3/4 in., 1 8 3/4 in., and 21 1 /4 in., see Table E.7. Nominal Size of Flange a Tolerance> 1 2 /1 6 2 9/1 6 3 1 /8 41 /1 6 5 1 /8 71 /1 6 9 11 Diameter of Bolt Circle Number of Bolts BC N See figure for GDT 6.50 7.50 8.00 9.50 1 1 .50 1 2.50 1 5.50 1 9.00 8 8 8 8 8 12 12 12 Hub Length, Threaded Flange Bolt Size and TPI (Ref.) 7 /8-9 1 -8 1 1 /8-8 1 1 /4-8 1 1 /2-8 1 3 /8-8 1 5/8-8 1 7/8-8 Bolt Holes Line Pipe Flange Casing Flange Tubing Flange BH LL LC LT Diameter Tolerance min. min. min. 1 .00 1 .1 2 1 .25 1 .38 1 .62 1 .50 1 .75 2.00 +0.06/− 0.02 2.56 2.81 3.1 9 3.88 4.44 5.06 6.06 6.69 ― 2.56 2.81 3.1 9 3.88 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.09/− 0.02 +0.09/− 0.02 FOOTNOTE a For flange sizes 1 3 5/8 in., 1 6 3/4 in., 1 8 3/4 in., and 21 1 /4 in., see Table E.7. ― ― 3.88 4.44 5.06 6.06 6.69 ― ― ― ― Ring Groove R 24 R 27 R 35 R 39 R 44 R 46 R 50 R 54 262 API S PECIFICATION 6A Table E.4 ―Type 6BX Flanges for 10 ,000 psi Dimensions in inches FOOTNOTES a Break sharp corner 0.03 in. max. b Q’’ max. = E; Q’’ min. = 0.1 2 in. c Optional feature. d Test connection shall be 1 /2 in. NPT or per 9.3 (Figure 5). e Ring groove shall be concentric with bore B within 0.01 0 in. diametrical runout. See Table E.1 1 for ring groove dimensions. f Test flange style applies to sizes 1 1 3/1 6 through 5 1 /8 only. g Blind flange style applies to sizes 5 1 /8 through 21 1 /4 only. h If the minimum value of J3 is exceeded, the maximum depth P of the counterbore may be increased by the same amount or less. — — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e E . 4―T yp e 6B X F l a n g es for 1 0 Nominal Size Maximum Bore Outside Diameter of Flange Diameter Total of Thickness Raised Face K T Tolerance B max. OD As noted 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 6 3/4 1 8 3/4 21 1 /4 1 .84 2.09 2.59 3.09 4.09 5.1 6 7.09 9.03 1 1 .03 1 3.66 1 6.78 1 8.78 21 .28 7.38 ±0.06 7.88 ±0.06 9.1 2 ±0.06 1 0.62 ±0.06 1 2.44 ±0.06 1 4.06 ±0.06 1 8.88 ±0.1 2 21 .75 ±0.1 2 25.75 ±0.1 2 30.25 ±0.1 2 34.31 ±0.1 2 40.94 ±0.1 2 45.00 ±0.1 2 ± 0.06 +0.1 2 /− 0 4.1 2 4.38 5.1 9 6.00 7.28 8.69 1 1 .88 1 4.1 2 1 6.88 20.38 22.69 27.44 30.75 1 .66 1 .73 2.02 2.30 2.77 3.1 2 4.06 4.88 5.56 6.62 6.62 8.78 9.50 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.25 0.25 0.25 0.25 0.25 0.25 0.25 Radius of Hub Bolt Circle Tolerance R ± 0.06 BC N See figure for GDT 1 /1 6 2 1 /1 6 2 9 /1 6 3 1 /1 6 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 6 3 /4 1 8 3 /4 21 1 /4 0.38 0.38 0.38 0.38 0.38 038 0.62 0.62 0.62 0.62 0.75 0.62 0.81 5.75 6.25 7.25 8.50 1 0.1 9 1 1 .81 1 5.88 1 8.75 22.25 26.50 30.56 36.44 40.25 Number of Bolts 8 8 8 8 8 12 12 16 16 20 24 24 24 Max. Chamfer C max. Nominal Size 13 ,000 psi Bolt Size and TPI (Ref.) 3 /4-1 0 /4-1 0 7 /8-9 1 -8 1 1 /8-8 1 1 /8-8 1 1 /2-8 1 1 /2-8 1 3 /4-8 1 7/8-8 1 7/8-8 2 1 /4-8 2 1 /2-8 3 (continued) Dimensions in inches Large Small Length Hub Hub of Hub Diameter Diameter J1 +0 /− 0.1 2 J2 min. J3 min. 3.50 3.94 4.75 5.59 7.1 9 8.81 1 1 .88 1 4.75 1 7.75 21 .75 25.81 29.62 33.38 2.56 2.94 3.62 4.34 5.75 7.1 9 1 0.00 1 2.88 1 5.75 1 9.50 23.69 26.56 30.00 1 .91 2.03 2.25 2.50 2.88 3.1 9 3.75 3.69 4.06 4.50 3.00 6.1 2 6.50 Bolt Holes BH Diameter Tolerance 0.88 0.88 1 .00 1 .1 2 1 .25 1 .25 1 .62 1 .62 1 .88 2.00 2.00 2.38 2.62 263 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.06/− 0.02 +0.09/− 0.02 +0.09/− 0.02 +0.09/− 0.02 +0.09/− 0.02 +0.09/− 0.02 +0.09/− 0.02 +0.09/− 0.02 Counterbore Depth E Ph max. max. 0.240 0.250 0.290 0.320 0.350 0.375 0.438 0.500 0.562 0.625 0.328 0.71 9 0.750 1 .89 2.02 2.42 2.83 3.45 3.86 ― ― ― ― ― ― ― Hub Height J4 min. h ― ― ― ― ― 0.25 0.38 0.38 0.56 0.69 1 .1 9 1 .00 1 .25 Ring Groove BX 1 51 BX 1 52 BX 1 53 BX 1 54 BX 1 55 BX 1 69 BX 1 56 BX 1 57 BX 1 58 BX 1 59 BX 1 62 BX 1 64 BX 1 66 264 API S PECIFICATION 6A Table E.5 ―Type 6BX Flanges for 1 5 ,000 psi Dimensions in inches FOOTNOTES a Break sharp corner 0.03 in. max. b Q’’ max. = E; Q’’ min. = 0.1 2 in. c Optional feature. d Test connection shall be per 9.3 (Figure 5). e Ring groove shall be concentric with bore B within 0.01 0 in. diametrical runout. See Table E.1 1 for ring groove dimensions. f Test flange style applies to sizes 1 1 3/1 6 through 5 1 /8 only. g Blind flange style applies to sizes 5 1 /8 through 1 8 3/4 only. h If the minimum value of J3 is exceeded, the maximum depth P of the counterbore may be increased by the same amount or less. — — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e E . 5―T ype 6B X F l a n g es for 1 5 ,000 psi 265 (continued) Dimensions in inches Nominal Size of Flange Maximum Bore Outside Diameter of Flange Diameter Total Max. Large Small Hub Hub of Thickness Chamfer Hub Diameter Length Raised of Flange Diameter Face K T C J1 J2 J3 Test Flange C ’ bore Depth Ph B OD Tolerance max. As noted ± 0.06 +0.1 2/− 0 max. +0 /− 0.1 2 min. min. max. h 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 8 3/4 1 .84 2.09 2.59 3.09 4.09 5.1 6 7.09 9.03 1 1 .03 1 3.66 1 8.78 8.1 9 ±0.06 8.75 ±0.06 1 0.00 ±0.06 1 1 .31 ±0.06 1 4.1 9 ±0.06 1 6.50 ±0.06 1 9.88 ±0.1 2 25.50 ±0.1 2 32.00 ±0.1 2 34.88 ±0.1 2 45.75 ±0.1 2 4.1 9 4.50 5.25 6.06 7.62 8.88 1 2.00 1 5.00 1 7.88 21 .31 28.44 1 .78 2.00 2.25 2.53 3.09 3.88 4.69 5.75 7.38 8.06 1 0.06 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.25 0.25 0.25 0.25 0.25 3.84 4.38 5.06 6.06 7.69 9.62 1 2.81 1 7.00 23.00 23.44 32.00 2.81 3.25 3.94 4.81 6.25 7.88 1 0.88 1 3.75 1 6.81 20.81 28.75 1 .88 2.1 2 2.25 2.50 2.88 3.22 3.62 4.88 9.28 4.50 6.1 2 1 .98 2.38 2.65 3.06 3.77 4.65 Nominal Size of Flange Radius of Hub Bolt Circle Number of Bolts R BC N Tolerance 13 1 /1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 5 1 /8 71 /1 6 9 11 1 3 5/8 1 8 3/4 ± 0.06 0.38 0.38 0.38 0.38 0.38 0.62 0.62 0.62 0.62 1 .00 1 .00 See figure for GDT 6.31 6.88 7.88 9.06 1 1 .44 1 3.50 1 6.88 21 .75 28.00 30.38 40.00 8 8 8 8 8 12 16 16 20 20 20 Bolt Size and TPI Bolt Holes BH (Ref.) 7 /8-9 /8-9 1 -8 1 1 /8-8 1 3/8-8 1 1 /2-8 1 1 /2-8 1 7/8-8 2-8 2 1 /4-8 3-8 7 Blind Flange CounterHub bore Height Depth E J4 Diameter Tolerance max. min. 1 .00 1 .00 1 .1 2 1 .25 1 .50 1 .62 1 .62 2.00 2.1 2 2.38 3.1 2 +0.06/− 0.02 ― ― +0.06/− 0.02 ― ― +0.06/− 0.02 ― ― +0.06/− 0.02 ― ― +0.06/− 0.02 ― ― +0.09/− 0.02 0.375 0.438 0.500 0.562 0.625 0.71 9 0.25 0.31 0.56 0.50 0.69 1 .38 +0.09/− 0.02 +0.09/− 0.02 +0.09/− 0.02 +0.09/− 0.02 +0.1 2/− 0.02 ― ― ― ― ― Ring Groove BX 1 51 BX 1 52 BX 1 53 BX 1 54 BX 1 55 BX 1 69 BX 1 56 BX 1 57 BX 1 58 BX 1 59 BX 1 64 266 API S PECIFICATION 6A Table E.6 ―Type 6BX Flanges for 20 ,000 psi Dimensions in inches FOOTNOTES a Break sharp corner 0.03 in. max. b Q’’ max. = E; Q’’ min. = 0.1 2 in. c Optional feature. d Test connection shall be per 9.3 (Figure 5). e Ring groove shall be concentric with bore B within 0.01 0 in. diametrical runout. See Table E.1 1 for ring groove dimensions. f Test flange style applies to sizes 1 1 3/1 6 through 4 1 /1 6 only. g Blind flange style applies to sizes 7 1 /1 6 through 1 8 3/4 only. h If the minimum value of J3 is exceeded, the maximum depth P of the counterbore may be increased by the same amount or less. — — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e E . 6―T yp e 6B X F l a n g es for 2 0 ,000 psi 267 (continued) Dimensions in inches Nominal Size of Flange Maximum Bore Outside Diameter of Flange Diameter Total Max. Large Hub Small Hub of Thickness Chamfer Diameter Hub Length Raised of Flange Diameter Face K T C J1 J2 J3 Test Flange C ’ bore Depth Ph B OD Tolerance max. As noted ± 0.06 +0.1 2 /− 0 max. +0 /− 0.1 2 min. min. max. h 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 71 /1 6 9 11 1 3 5/8 1 .84 2.09 2.59 3.09 4.09 7.09 9.03 1 1 .03 1 3.66 1 0.1 2 ±0.06 1 1 .31 ±0.06 1 2.81 ±0.06 1 4.06 ±0.06 1 7.56 ±0.06 25.81 ±0.1 2 31 .69 ±0.1 2 34.75 ±0.1 2 45.75 ±0.1 2 4.62 5.1 9 5.94 6.75 8.62 1 3.88 1 7.38 1 9.88 24.1 9 2.50 2.81 3.1 2 3.38 4.1 9 6.50 8.06 8.81 1 1 .50 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.25 0.25 0.25 0.25 5.25 6.06 6.81 7.56 9.56 1 5.1 9 1 8.94 22.31 27.31 4.31 5.00 5.69 6.31 8.1 2 1 3.31 1 6.88 20.00 24.75 1 .94 2.06 2.31 2.50 2.88 3.81 4.25 4.06 5.25 2.76 3.1 3 3.58 3.91 4.87 Nominal Size of Flange Radius of Hub Bolt Circle Number of Bolts R BC N Tolerance ± 0.60 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /1 6 41 /1 6 71 /1 6 9 11 1 3 5/8 0.38 0.38 0.38 0.38 0.38 0.62 1 .00 1 .00 1 .00 Bolt Size and TPI Bolt Holes BH Blind Flange Hub Depth Height J4 E C ’ bore See figure for GDT (Ref.) Diameter Tolerance max. min. 8.00 9.06 1 0.31 1 1 .31 1 4.06 21 .81 27.00 29.50 40.00 1 -8 1 1 /8-8 1 1 /4-8 1 3/8-8 1 3/4-8 2-8 2 1 /2-8 2 3/4-8 3-8 1 .1 2 1 .25 1 .38 1 .50 1 .88 2.1 2 2.62 2.88 3.1 2 +0.06/− 0.02 ― ― +0.06 /− 0.02 +0.06 /− 0.02 +0.06 /− 0.02 +0.09 /− 0.02 +0.09 /− 0.02 +0.09 /− 0.02 +0.09 /− 0.02 +0.1 2 /− 0.02 ― ― ― ― ― ― ― ― 0.438 0.500 0.562 0.625 0.31 0.25 0.50 0.56 8 8 8 8 8 16 16 16 20 ― ― ― ― Ring Groove BX 1 51 BX 1 52 BX 1 53 BX 1 54 BX 1 55 BX 1 56 BX 1 57 BX 1 58 BX 1 59 268 API S PECIFICATION 6A Table E.7 ―Type 6BX Large-bore Flanges for 2000 psi, 3000 psi, and 5000 psi Dimensions in inches FOOTNOTES a Ring groove shall be concentric with bore B within 0.01 0 in. diametrical runout. See Table E.1 1 for ring groove dimensions. b Test connection shall be 1 /2 in. NPT or per 9.3 (Figure 5). c Q’’ min. = 0.1 2 in. (may be omitted for studded flanges). d Counterbore E for blind and test flanges is optional. e Break sharp corner 0.03 in. max. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Tabl e E . 7 ―T yp e 6B X La rg e Nominal Size Tolerance -bore Flanges for 2000 psi, 3000 psi, and 5000 psi B Outside Diameter of Flange OD max. As noted Maximum Bore 269 Raised Raised Total Face Face Thickness Depth Diameter Q" K T max. ± 0.06 Large Hub Diameter J1 (continued) Dimensions in inches Small Length Hub of Hub Diameter J2 J3 +0.1 2 /− 0 +0/− 0.1 2 min. min. 4.97 5.28 32.91 36.69 29.25 32.80 7.31 7.75 6.34 6.58 34.25 38.1 9 30.56 34.30 7.31 7.75 4.44 5.1 2 6.53 7.1 2 1 8.94 21 .88 26.56 29.88 1 6.69 20.75 23.56 26.75 4.50 3.00 6.00 6.50 2000 psi 26 3/4 30 26.78 30.03 41 .00 ±0.1 2 44.1 9 ±0.1 2 0.25 0.25 31 .69 35.75 3000 psi 26 3/4 30 26.78 30.03 43.38 ±0.1 2 46.68 ±0.1 2 0.25 0.25 32.75 36.31 5000 psi 5 1 3 /8 1 6 3/4 1 8 3/4 21 1 /4 Nominal Size Tolerance 1 3.66 1 6.78 1 8.78 21 .28 26.50 ±0.1 2 30.38 ±0.1 2 35.62 ±0.1 2 39.00 ±0.1 2 0.25 0.25 0.25 0.25 Radius of Hub Bolt Circle Number of Bolts R BC N ± 0.06 See figure for GDT 1 8.00 21 .06 24.69 27.62 Bolt Size and TPI Bolt Hole Diameter BH (Ref.) +0.09/− 0.02 Blind Flange CounterHub bore Depth Height E J4 Ring Groove max. min. 1 .88 1 .75 0.844 0.906 0.38 0.69 BX 1 67 BX 303 2.1 2 2.00 0.844 0.906 0.00 0.50 BX 1 68 BX 303 1 .75 2.00 2.1 2 2.1 2 0.562 0.328 0.71 9 0.750 0.94 0.69 0.75 0.88 BX 1 60 BX 1 62 BX 1 63 BX 1 65 2000 psi 3 26 /4 30 0.62 0.62 37.50 40.94 20 32 3 1 /4-8 1 5/8-8 3000 psi 3 26 /4 30 0.62 0.62 39.38 42.94 24 32 2-8 1 7/8-8 5000 psi 1 3 5/8 1 6 3/4 1 8 3/4 21 1 /4 0.62 0.75 0.62 0.69 23.25 26.62 31 .62 34.88 16 16 20 24 1 5/8-8 1 7/8-8 2-8 2-8 270 API S PECIFICATION 6A Table E.8 ―Type R Ring Grooves Dimensions in inches; surface roughness in microinches S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 271 Table E.8―Type R Ring Grooves (continued) Dimensions in inches Groove Number Tolerance> Nominal Size of Flange Pitch Diameter Depth of Groove Width of Groove Radius in Groove in. (Ref.) P ± 0.005 E +0.02/− 0 F ± 0.008 R2 max. 1 R 23 2 /1 6 3.250 0.31 0.469 0.03 R 24 2 1 /1 6 3.750 0.31 0.469 0.03 R 26 9 2 /1 6 4.000 0.31 0.469 0.03 R 27 9 2 /1 6 4.250 0.31 0.469 0.03 R 31 1 3 /8 4.875 0.31 0.469 0.03 R 35 3 1 /8 5.375 0.31 0.469 0.03 1 R 37 4 /1 6 5.875 0.31 0.469 0.03 R 39 41 /1 6 6.375 0.31 0.469 0.03 R 41 1 5 /8 7.1 25 0.31 0.469 0.03 R 44 5 1 /8 7.625 0.31 0.469 0.03 R 45 71 /1 6 8.31 3 0.31 0.469 0.03 1 R 46 7 /1 6 8.31 3 0.38 0.531 0.06 R 49 9 1 0.625 0.31 0.469 0.03 R 50 9 1 0.625 0.44 0.656 0.06 R 53 11 1 2.750 0.31 0.469 0.03 R 54 11 1 2.750 0.44 0.656 0.06 R 57 1 3 5/8 1 5.000 0.31 0.469 0.03 R 65 3 1 6 /4 1 8.500 0.31 0.469 0.03 R 66 1 6 3 /4 1 8.500 0.44 0.656 0.06 R 73 1 21 /4 23.000 0.38 0.531 0.06 R 74 20 3 /4 23.000 0.50 0.781 0.06 272 API S PECIFICATION 6A Table E.9 ―Type R Ring Gaskets Dimensions in inches; surface roughness in microinches a) Octagonal gasket style b) Oval gasket style FOOTNOTE a Typical four places. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 273 Table E.9―Type R Ring Gaskets (continued) Dimensions in inches Gasket Number Pitch Diameter Width of Ring Height of Oval Ring P A B Tolerance> ± 0.007 ± 0.008 R 23 R 24 R 26 R 27 R 31 3.250 3.750 4.000 4.250 4.875 R 35 R 37 R 39 R 41 R 44 Height of Width of Radius on Octagonal Flat on Octagonal Ring Octagonal Ring Ring Distance between Flanges H C R1 S ± 0.02 ± 0.02 ± 0.008 ± 0.02 (Approx.) 0.438 0.438 0.438 0.438 0.438 0.69 0.69 0.69 0.69 0.69 0.63 0.63 0.63 0.63 0.63 0.305 0.305 0.305 0.305 0.305 0.06 0.06 0.06 0.06 0.06 0.1 9 0.1 9 0.1 9 0.1 9 0.1 9 5.375 5.875 6.375 7.1 25 7.625 0.438 0.438 0.438 0.438 0.438 0.69 0.69 0.69 0.69 0.69 0.63 0.63 0.63 0.63 0.63 0.305 0.305 0.305 0.305 0.305 0.06 0.06 0.06 0.06 0.06 0.1 9 0.1 9 0.1 9 0.1 9 0.1 9 R 45 R 46 R 49 R 50 R 53 8.31 3 8.31 3 1 0.625 1 0.625 1 2.750 0.438 0.500 0.438 0.625 0.438 0.69 0.75 0.69 0.88 0.69 0.63 0.69 0.63 0.81 0.63 0.305 0.341 0.305 0.41 3 0.305 0.06 0.06 0.06 0.06 0.06 0.1 9 0.1 9 0.1 9 0.1 6 0.1 9 R 54 R 57 R 65 R 66 R 73 R 74 1 2.750 1 5.000 1 8.500 1 8.500 23.000 23.000 0.625 0.438 0.438 0.625 0.500 0.750 0.88 0.69 0.69 0.88 0.75 1 .00 0.81 0.63 0.63 0.81 0.69 0.94 0.41 3 0.305 0.305 0.41 3 0.341 0.485 0.06 0.06 0.06 0.06 0.06 0.06 0.1 6 0.1 9 0.1 9 0.1 6 0.1 3 0.1 9 274 API S PECIFICATION 6A Table E.1 0 ―Type RX Ring Gaskets Dimensions in inches; surface roughness in microinches FOOTNOTE a Typical four places. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 275 Table E.1 0―Type RX Ring Gaskets (continued) Dimensions in inches Groove Number Outside Diameter Width of Ring Width of Flat Height of Ring Height of OD Bevel Radius on Ring Aa Tolerance> OD +0.020/− 0 +0.008/− 0 C +0.006/− 0 Ha +0.008/− 0 D +0/− 0.030 R1 ± 0.02 RX 23 RX 24 RX 26 RX 27 3.672 4.1 72 4.406 4.656 0.469 0.469 0.469 0.469 0.254 0.254 0.254 0.254 1 .000 1 .000 1 .000 1 .000 0.1 67 0.1 67 0.1 67 0.1 67 0.06 0.06 0.06 0.06 0.47 0.47 0.47 0.47 RX 31 RX 35 RX 37 RX 39 RX 41 5.297 5.797 6.297 6.797 7.547 0.469 0.469 0.469 0.469 0.469 0.254 0.254 0.254 0.254 0.254 1 .000 1 .000 1 .000 1 .000 1 .000 0.1 67 0.1 67 0.1 67 0.1 67 0.1 67 0.06 0.06 0.06 0.06 0.06 0.47 0.47 0.47 0.47 0.47 RX 44 RX 45 RX 46 RX 49 RX 50 8.047 8.734 8.750 1 1 .047 1 1 .1 56 0.469 0.469 0.531 0.469 0.656 0.254 0.254 0.263 0.254 0.335 1 .000 1 .000 1 .1 25 1 .000 1 .250 0.1 67 0.1 67 0.1 88 0.1 67 0.208 0.06 0.06 0.06 0.06 0.06 0.47 0.47 0.47 0.47 0.47 RX 53 RX 54 RX 57 RX 65 RX 66 RX 73 RX 74 1 3.1 72 1 3.281 1 5422 1 8.922 1 9.031 23.469 23.656 0.469 0.656 0.469 0.469 0.656 0.531 0.781 0.254 0.335 0.254 0.254 0.335 0.263 0.407 1 .000 1 .250 1 .000 1 .000 1 .250 1 .250 1 .625 0.1 67 0.208 0.1 67 0.1 67 0.208 0.208 0.271 0.06 0.06 0.06 0.06 0.06 0.06 0.09 0.47 0.47 0.47 0.47 0.47 0.59 0.72 FOOTNOTE a The variation in width A or height H of any ring shall not exceed 0.004 in. throughout its entire circumference. Distance between Flanges S (Approx.) 276 API S PECIFICATION 6A Table E.1 1 ―Type BX Ring Grooves Dimensions in inches; surface roughness in microinches FOOTNOTES a The 0.06 x 45° chamfer is optional and only applies to the outside (OD) of the groove. b Break sharp corner 0.03 in. maximum at inside (ID) of the groove. c Reference dimension. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 277 Table E.1 1 ―Type BX Ring Grooves (continued) Dimensions in inches Groove Number Nominal Size of Flange Outside Diameter Depth of Groove Width of Groove Pitch Pitch Diameter of Diameter of Groove Gasket a Tolerance> in. (Ref.) G +0.004/− 0 E +0.02/− 0 N +0.004/− 0 PD1 (Ref.) PD2 (Ref.) BX 1 51 1 1 3 /1 6 3.062 0.22 0.466 2.596 2.622 BX 1 52 1 2 /1 6 3.395 0.23 0.498 2.897 2.924 BX 1 53 9 4.046 0.27 0.554 3.492 3.51 9 1 4.685 0.30 0.606 4.079 4.1 05 1 BX 1 54 2 /1 6 3 /1 6 BX 1 55 4 /1 6 5.930 0.33 0.698 5.232 5.253 BX 1 56 71 /1 6 9.521 0.44 0.921 8.600 8.627 BX 1 57 9 1 1 .774 0.50 1 .039 1 0.735 1 0.760 BX 1 58 11 1 4.064 0.56 1 .1 49 1 2.91 5 1 2.942 BX 1 59 1 3 5/8 1 7.033 0.62 1 .279 1 5.754 1 5.781 BX 1 60 5 1 3 /8 1 6.063 0.56 0.786 1 5.277 1 5.302 BX 1 61 1 6 3/4 1 9.604 0.67 0.930 1 8.674 1 8.702 BX 1 62 3 1 6 /4 1 8.832 0.33 0.705 1 8.1 27 1 8.1 53 BX 1 63 3 1 8 /4 22.1 85 0.72 1 .006 21 .1 79 21 .205 BX 1 64 3 1 8 /4 22.752 0.72 1 .290 21 .462 21 .488 BX 1 65 1 21 /4 24.904 0.75 1 .071 23.833 23.860 BX 1 66 21 1 /4 25.507 0.75 1 .373 24.1 34 24.1 62 BX 1 67 3 26 /4 30.249 0.84 0.902 29.347 29.373 BX 1 68 3 26 /4 30.481 0.84 1 .01 8 29.463 29.489 BX 1 69 1 5 /8 6.955 0.38 0.666 6.289 6.31 5 BX 1 70 9 8.696 0.33 0.705 7.991 8.01 7 BX 1 71 11 1 0.641 0.33 0.705 9.936 9.962 BX 1 72 1 3 5/8 1 3.225 0.33 0.705 1 2.520 1 2.546 BX 303 30 33.949 0.89 1 .078 32.871 32.898 FOOTNOTE a PD2 of gaskets provided for comparison purposes. See Table E.1 2 for ring gasket dimensions. Pitch diameter calculated using dimensions at middle of tolerance range. 278 API S PECIFICATION 6A Table E.1 2 ―Type BX Ring Gaskets Dimensions in inches; surface roughness in microinches FOOTNOTES a Typical two places (top and bottom). b Typical four places (all corners). Reference dimension (see Table E.1 1 for value). c S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 279 Table E.1 2―Type BX Ring Gaskets (continued) Dimensions in inches Groove Number Outside Diameter Width of Ring BX 1 51 BX 1 52 BX 1 53 BX 1 54 BX 1 55 OD +0 − 0.006 3.008 3.334 3.974 4.600 5.825 A +0.008 −0 0.379 0.403 0.448 0.488 0.560 H +0.008 −0 0.379 0.403 0.448 0.488 0.560 BX 1 56 BX 1 57 BX 1 58 BX 1 59 BX 1 60 9.367 1 1 .593 1 3.860 1 6.800 1 5.850 0.733 0.826 0.91 1 1 .01 2 0.541 BX 1 61 BX 1 62 BX 1 63 BX 1 64 BX 1 65 1 9.347 1 8.720 21 .896 22.463 24.595 BX 1 66 BX 1 67 BX 1 68 BX 1 69 BX 1 70 BX 1 71 BX 1 72 BX 303 Tolerance> Height of Diameter Ring of Flat Width of Flat Hole Size Radius on Ring D R1 2.954 3.277 3.91 0 4.531 5.746 C +0.006 −0 0.325 0.346 0.385 0.41 9 0.481 0.733 0.826 0.91 1 1 .01 2 0.938 9.263 1 1 .476 1 3.731 1 6.657 1 5.71 7 0.638 0.560 0.684 0.968 0.728 1 .1 05 0.560 1 .1 85 1 .1 85 1 .261 25.1 98 29.896 30.1 28 6.831 8.584 1 .029 0.51 6 0.632 0.509 0.560 1 0.529 1 3.1 1 3 33.573 0.560 0.560 0.668 ODT ± 0.002 ± 0.02 min. max. 0.06 0.06 0.06 0.06 0.06 0.03 0.03 0.04 0.04 0.04 0.05 0.05 0.05 0.06 0.07 0.629 0.709 0.782 0.869 0.408 0.1 2 0.1 2 0.1 2 0.1 2 0.1 2 0.06 0.07 0.07 0.08 0.08 0.09 0.1 0 0.1 1 0.1 2 0.1 1 1 9.1 91 1 8.641 21 .728 22.295 24.41 7 0.482 0.481 0.51 6 0.800 0.550 0.1 2 0.06 0.1 2 0.1 2 0.1 2 0.09 0.04 0.09 0.09 0.1 0 0.1 3 0.07 0.1 4 0.1 4 0.1 5 1 .261 1 .41 2 1 .41 2 0.624 0.560 25.020 29.696 29.928 6.743 8.505 0.851 0.31 6 0.432 0.421 0.481 0.1 2 0.06 0.06 0.06 0.06 0.1 0 0.1 1 0.1 1 0.05 0.04 0.1 5 0.1 7 0.1 7 0.07 0.07 0.560 0.560 1 .494 1 0.450 1 3.034 33.361 0.481 0.481 0.457 0.06 0.06 0.06 0.04 0.04 0.1 2 0.07 0.07 0.1 8 280 API S PECIFICATION 6A Table E.1 3 ―Flanged Crosses and Tees Dimensions in inches Bore Diameter Center-to-face Center-to-face Nominal Sizes Vertical Run Hori zontal Run Vertical Run Hori zontal Run BO HHV HHO Tolerance> +0.03/− 0.0 +0.03/− 0.0 0.03 0.03 5.81 5.94 6.56 6.06 6.56 7.06 6.31 6.81 7.1 9 8.56 5.81 6.31 6.56 6.69 6.81 7.06 7.94 8.06 8.1 9 8.56 7.31 7.44 8.31 7.31 7.88 7.56 7.56 8.1 2 8.06 9.06 7.31 7.88 8.31 7.81 7.94 7.56 8.81 8.94 8.81 9.06 BV 2000 psi 1 1 1 1 2 /1 6 x 2 /1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9 /1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 2.06 2.56 2.56 3.1 2 3.1 2 3.1 2 4.06 4.06 4.06 4.06 2.06 2.06 2.56 2.06 2.56 3.1 2 2.06 2.56 3.1 2 4.06 3000 psi 2 /1 6 x 2 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 2.06 2.56 2.56 3.1 2 3.1 2 3.1 2 4.06 4.06 4.06 4.06 2.06 2.06 2.56 2.06 2.56 3.1 2 2.06 2.56 3.1 2 4.06 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table 281 E.1 3―Flanged Crosses and Tees (continued) Dimensions in inches Bore Diameter Center-to-face Center-to-face Nominal Sizes Vertical Run Hori zontal Run Vertical Run Hori zontal Run Tolerance> +0.03/− 0.0 +0.03/− 0.0 0.03 0.03 7.31 7.44 8.31 7.69 8.25 9.31 7.94 8.50 8.94 1 0.81 9.06 9.62 1 0.06 1 0.93 1 2.1 9 7.31 7.88 8.31 8.31 8.44 9.31 9.1 9 9.31 9.56 1 0.81 1 0.56 1 0.69 1 0.94 1 1 .1 9 1 2.1 9 6.67 6.92 6.95 7.20 7.83 7.23 7.48 8.1 1 8.86 7.81 8.06 8.69 9.44 1 0.34 8.1 9 8.44 9.06 9.81 1 0.72 1 1 .53 6.84 6.92 7.47 7.55 7.83 8.22 8.30 8.58 8.86 9.25 9.33 9.61 9.89 1 0.34 1 0.06 1 0.1 2 1 0.42 1 0.69 1 1 .1 9 1 1 .53 BV BO HHV HHO 5000 psi 1 1 1 13 2 /1 6 x 2 /1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /8 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 2.06 2.56 2.56 3.1 2 3.1 2 3.1 2 4.06 4.06 4.06 4.06 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 2.06 2.06 2.56 2.06 2.56 3.1 2 2.06 2.56 3.1 2 4.06 2.06 2.56 3.1 2 4.06 5.1 2 a 1 0,000 psi 2 /1 6 x 1 /1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3 /1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 2.06 2.06 2.56 2.56 2.56 3.06 3.06 3.06 3.06 4.06 4.06 4.06 4.06 4.06 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a FOOTNOTE a Tolerance on 5 1 /8 bore is +0.04/− 0.00. 1 .81 2.06 1 .81 2.06 2.56 1 .81 2.06 2.56 3.06 1 .81 2.06 2.56 3.06 4.06 1 .81 2.06 2.56 3.06 4.06 5.1 2 a 282 API S PECIFICATION 6A Table E.1 3―Flanged Crosses and Tees (continued) Dimensions in inches Bore Diameter Nominal Sizes Tolerance> Center-to-face Center-to-face Vertical Run Hori zontal Run Vertical Run Hori zontal Run BV BO HHV HHO +0.03/− 0.0 +0.03/− 0.0 0.03 0.03 7.34 7.62 7.59 7.88 8.50 7.86 8.1 6 8.78 9.44 8.69 8.97 9.59 1 0.25 1 1 .69 9.38 9.63 1 0.25 1 0.94 1 2.38 1 3.50 7.41 7.62 8.03 8.25 8.50 8.69 8.91 9.1 6 9.44 1 0.25 1 0.47 1 0.72 1 1 .00 1 1 .69 1 1 .44 1 1 .63 1 1 .88 1 2.1 8 1 2.75 1 3.50 1 5,000 psi 2 1 /1 6 x 1 1 3/1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3 /1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 2.06 2.06 2.56 2.56 2.56 3.06 3.06 3.06 3.06 4.06 4.06 4.06 4.06 4.06 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a FOOTNOTE a Tolerance on 5 1 /8 bore is +0.04/− 0.00. 1 .81 2.06 1 .81 2.06 2.56 1 .81 2.06 2.56 3.06 1 .81 2.06 2.56 3.06 4.06 1 .81 2.06 2.56 3.06 4.06 5.1 2 a S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table 283 E.1 3―Flanged Crosses and Tees (continued) Dimensions in inches Bore Diameter Nominal Sizes Tolerance> Vertical Run BV +0.03/− 0.0 Hori zontal Run BO +0.03/− 0.0 Center-to-face Center-to-face Vertical Run Hori zontal Run HHV 0.03 HHO 0.03 8.94 9.25 9.84 9.56 1 0.1 6 1 0.91 9.94 1 0.53 1 1 .28 1 1 .91 1 1 .1 2 1 1 .72 1 2.47 1 3.09 1 4.84 8.94 9.53 9.84 1 0.28 1 0.59 1 0.91 1 0.91 1 0.22 1 1 .53 1 1 .91 1 2.66 1 2.66 1 3.28 1 3.66 1 4.84 20,000 psi 13 13 1 /1 6 x 1 /1 6 2 1 /1 6 x 1 1 3/1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3 /1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3/1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3/1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 1 .81 2.06 2.06 2.56 2.56 2.56 3.06 3.06 3.06 3.06 4.06 4.06 4.06 4.06 4.06 1 .81 1 .81 2.06 1 .81 2.06 2.56 1 .81 2.06 2.56 3.06 1 .81 2.06 2.56 3.06 4.06 284 API S PECIFICATION 6A Table E.1 4 ―Studded Crosses and Tees Dimensions in inches Bore Diameter Nominal Sizes Tolerance> 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 Center-to-face Center-to-face Vertical Run Hori zontal Run Vertical Run Hori zontal Run BV BO HHV HHO +0.03/− 0.0 +0.03/− 0.0 0.03 0.03 3.50 3.50 4.50 3.50 4.50 4.50 4.50 4.50 4.50 5.50 3.50 4.00 4.50 4.50 4.50 4.50 5.50 5.50 5.50 5.50 4.50 4.50 5.00 4.50 5.00 5.00 4.50 5.00 5.00 6.1 2 4.50 5.00 5.00 5.00 5.00 5.00 6.1 2 6.1 2 6.1 2 6.1 2 2000 psi 2.06 2.56 2.56 3.1 2 3.1 2 3.1 2 4.06 4.06 4.06 4.06 2.06 2.06 2.56 2.06 2.56 3.1 2 2.06 2.56 3.1 2 4.06 3000 psi 1 1 2 /1 6 x 2 /1 6 2 9/1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 2.06 2.56 2.56 3.1 2 3.1 2 3.1 2 4.06 4.06 4.06 4.06 2.06 2.06 2.56 2.06 2.56 3.1 2 2.06 2.56 3.1 2 4.06 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.1 4―Studded Crosses and Tees (continued) Bore Diameter Nominal Sizes Tolerance> Vertical Run BV +0.03/− 0.0 Hori zontal Run BO +0.03/− 0.0 285 Dimensions in inches Center-to-face Center-to-face Vertical Run Hori zontal Run 0.03 0.03 4.50 4.50 5.00 4.50 5.50 5.50 4.50 5.00 5.50 6.50 6.1 2 6.1 2 6.1 2 7.97 7.97 4.50 5.00 5.00 5.50 5.50 5.50 6.50 6.50 6.50 6.50 7.62 7.62 7.62 7.97 7.97 4.38 4.38 4.38 4.50 4.50 5.1 2 4.50 4.50 5.1 2 5.88 4.50 4.50 5.1 2 5.88 6.88 5.25 5.25 5.25 6.75 6.75 7.75 4.38 4.38 4.38 5.1 2 5.1 2 5.1 2 5.88 5.88 5.88 5.88 6.88 6.88 6.88 6.88 6.88 7.75 7.75 7.75 7.75 7.75 7.75 HHV HHO 5000 psi 1 1 2 /1 6 x 2 /1 6 2 9/1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 x 3 1 /8 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /8 41 /1 6 x 4 1 /1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /8 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 2.06 2.56 2.56 3.1 2 3.1 2 3.1 2 4.06 4.06 4.06 4.06 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 1 1 3 /1 6 x 1 1 3/1 6 2 1 /1 6 x 1 1 3 /1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3/1 6 2 9 /1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3 /1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 1 .81 2.06 2.06 2.56 2.56 2.56 3.06 3.06 3.06 3.06 4.06 4.06 4.06 4.06 4.06 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 2.06 2.06 2.56 2.06 2.56 3.1 2 2.06 2.56 3.1 2 4.06 2.06 2.56 3.1 2 4.06 5.1 2 a 1 0,000 psi FOOTNOTE a Tolerance on 5 1 /8 bore is +0.04/− 0.00. 1 .81 1 .81 2.06 1 .81 2.06 2.56 1 .81 2.06 2.56 3.06 1 .81 2.06 2.56 3.06 4.06 1 .81 2.06 2.56 3.06 4.06 5.1 2 a 286 API S PECIFICATION 6A Table E.1 4―Studded Crosses and Tees (continued) Dimensions in inches Bore Diameter Nominal Sizes Tolerance> Center-to-face Center-to-face Vertical Run Hori zontal Run Vertical Run Hori zontal Run BV BO HHV HHO +0.03/− 0.0 +0.03/− 0.0 0.03 0.03 5.00 5.00 5.00 5.50 5.50 5.50 6.31 6.31 6.31 6.31 7.62 7.62 7.62 7.62 7.62 6.62 6.62 6.62 6.62 9.25 9.25 5.00 5.00 5.00 5.50 5.50 5.50 6.31 6.31 6.31 6.31 7.62 7.62 7.62 7.62 7.62 8.75 8.75 8.75 8.75 9.25 9.25 1 5,000 psi 13 13 1 /1 6 x 1 /1 6 2 1 /1 6 x 1 1 3 /1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3 /1 6 2 9/1 6 x 2 1 /1 6 2 9/1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3/1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 5 1 /8 x 1 1 3/1 6 5 1 /8 x 2 1 /1 6 5 1 /8 x 2 9/1 6 5 1 /8 x 3 1 /1 6 5 1 /8 x 4 1 /1 6 5 1 /8 x 5 1 /8 1 .81 2.06 2.06 2.56 2.56 2.56 3.06 3.06 3.06 3.06 4.06 4.06 4.06 4.06 4.06 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a 5.1 2 a FOOTNOTE a Tolerance on 5 1 /8 bore is +0.04/− 0.00. 1 .81 1 .81 2.06 1 .81 2.06 2.56 1 .81 2.06 2.56 3.06 1 .81 2.06 2.56 3.06 4.06 1 .81 2.06 2.56 3.06 4.06 5.1 2 a S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table 287 E.1 4―Studded Crosses and Tees (continued) Dimensions in inches Bore Diameter Nominal Sizes Tolerance> Vertical Run Hori zontal Run +0.03/− 0.0 +0.03/− 0.0 BV BO Center-to-face Center-to-face Vertical Run Hori zontal Run HHV 0.03 HHO 0.03 6.47 6.47 6.47 7.28 7.28 7.28 7.97 7.97 7.97 7.97 9.91 9.91 9.91 9.91 9.91 6.47 6.47 6.47 7.28 7.28 7.28 7.97 7.97 7.97 7.97 9.91 9.91 9.91 9.91 9.91 20,000 psi 13 13 1 /1 6 x 1 /1 6 2 1 /1 6 x 1 1 3/1 6 2 1 /1 6 x 2 1 /1 6 2 9/1 6 x 1 1 3/1 6 2 9/1 6 x 2 1 /1 6 2 9 /1 6 x 2 9/1 6 3 1 /1 6 x 1 1 3/1 6 3 1 /1 6 x 2 1 /1 6 3 1 /1 6 x 2 9/1 6 3 1 /1 6 x 3 1 /1 6 41 /1 6 x 1 1 3 /1 6 41 /1 6 x 2 1 /1 6 41 /1 6 x 2 9/1 6 41 /1 6 x 3 1 /1 6 41 /1 6 x 4 1 /1 6 1 .81 2.06 2.06 2.56 2.56 2.56 3.06 3.06 3.06 3.06 4.06 4.06 4.06 4.06 4.06 1 .81 1 .81 2.06 1 .81 2.06 2.56 1 .81 2.06 2.56 3.06 1 .81 2.06 2.56 3.06 4.06 288 API S PECIFICATION 6A Table E.1 5 a) — Bull pl ug s Round pl ug b) Plug with internal h ex c) Plug with extern al hex Key 1 test or gauge port (optional) NOTE See API 5B for thread dimensions and tolerances. Dimensions in inches S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.1 5 — Bu llplu g s (continued) 289 Dimensions in inches a) Round a), b), c) All Styles of Bul lplu g s Plug s Minimum Nominal Size Leng th of Outside Diameter Depth of Diameter of Diameter Overall Counterbore Counterbore of Chamfer Leng th L4 C d e L Thread to Vanish Point in. Tolerance> D Value Tolerance Minimum ± 0.02 +0.04/− 0 +0.02/− 0 +0.04/− 0 /2 0.840 +0.008/− 0 0.781 5 None None None 2.00 /4 1 .050 +0.008/− 0 0.7935 None None None 2.00 1 0.320 +0.01 0/− 0 0.9845 None None None 2.00 1 1 /4 1 .660 +0.01 0/− 0 1 .0085 1 .06 0.88 None 2.00 1 1 /2 1 .900 +0.01 0/− 0 1 .0252 1 .06 1 .00 None 2.00 2 2.380 +0.01 0/− 0 1 .0582 2.52 1 .61 2.00 4.00 1 2 /2 2.880 +0.01 0/− 0 1 .571 2 1 .63 1 .75 None 4.00 3 3.500 +0.01 0/− 0 1 .6337 1 .63 2.25 None 4.00 1 3 /2 4.000 +0.01 0/− 0 1 .6837 1 .75 2.75 None 4.00 4 4.500 +0.01 0/− 0 1 .7337 1 .75 3.00 None 4.00 1 3 b) Plug s with Internal Hex c) Plu g s with External Hex Nominal Hex Size Depth of Overal l Hex Size Heig h t Overall Size (Across Flats) Hex Leng th (Across Flats) of Hex Leng th in. Hi G Li He B Le Tolerance> Value Tolerance +0.04/− 0 +0.04/− 0 Value Tolerance +0.04/− 0 + 0.04/− 0 1 /2 0.38 +0/− 0.004 0.31 1 .00 0.88 +0 /− 0.025 0.31 1 .1 3 3 /4 0.56 +0/− 0.005 0.31 1 .00 1 .06 +0/− 0.031 0.31 1 .25 1 0.63 +0/− 0.006 0.38 1 .00 1 .38 +0/− 0.041 0.38 1 .38 290 API S PECIFICATION 6A Table E.1 6 ― VR Plug Dim ensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi Dimensions in inches; surface roughness in microinches FOOTNOTES a Full thread. b Chamfer at end. c End of taper. d Drill L, M deep. e Across flats. f Across corners. g Diameter at face. h Equal to nominal diameter A. VR Plug Th read Form Detail S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E. 16― 291 VR Plug Dim ensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi (continued) Dimensions in inches Nominal Nominal Threads Thread Diameter Diameter Length Outlet Thread Size OD A Tolerance> per Inch Type TPI (Ref.) NA Line pipe Sharp vee Sharp vee Sharp vee Sharp vee 1 1 3/1 6 1 .660 1 1 1 /2 21 /1 6 1 .900 1 1 1 /2 29/1 6 23/8 1 1 1 /2 3 1 /8 27/8 1 1 1 /2 41 /1 6 3 1 /2 1 1 1 /2 Length Overall Chamfer Counter- at Large at Small of of Full Length Diameter bore bore End End Taper Thread of Plug Diameter Depth B C D E F G L M 0.005 0.005 (Ref.) (Ref.) 0.03 0.01 5 0.01 5 0.03 1 .660 1 .620 0.640 1 .009 2.84 1 .488 0.88 1 .06 1 .900 1 .834 1 .051 1 .375 3.1 6 1 .702 1 .00 1 .06 2.375 2.294 1 .301 1 .625 3.41 2.1 62 1 .50 1 .06 2.875 2.766 1 .739 2.063 3.84 2.634 1 .75 1 .63 3.500 3.376 1 .989 2.31 3 4.09 3.244 2.75 1 .75 FOOTNOTES a 31 /1 6 in. bore for 1 0,000 psi RWP. NOTE 1 NOTE 2 Thread taper for all sizes shall be 1 -in-1 6 (reference 1 ° 47' 24'' with the centerline). Tolerances on angles, unless otherwise noted, are ± 0.5 degrees. Counter- 292 API S PECIFICATION 6A Table E.1 7 ―VR Prep arati on Di mensions, 2000 psi, 3000 psi, 5000 psi , and 1 0,000 psi Dimensions in inches; surface roughness in microinches FOOTNOTES a Full thread. b Reference. c Diameter of counterbore or chamfer. d Thread bore. e Standard bore. f Thread. g Thread bore taken at face of flange, gauge thread from bottom of chamfer, counterbore is optional. VR Preparation Thread Form Detai l S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E. 1 7―VR Prep arati on 293 Dimensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi (continued) Dimensions in inches Nominal Outlet Nominal Th reads Thread Th read Ful l Chamfer and Strai g ht Size Th read OD per Inch Type Bore Th read Counterbore Bore Leng th Diameter B C D E A Tolerance> TPI (Ref.) NA 0.005 (Ref.) 0.03 0.01 5 1 1 3/1 6 1 .660 1 1 1 /2 Line pipe 1 .532 1 .08 1 .94 1 .449 2 1 /1 6 1 .900 1 1 1 /2 Sharp vee 1 .771 1 .51 2.1 9 1 .662 2 9/1 6 2 3/8 1 1 1 /2 Sharp vee 2.242 1 .78 2.56 2.1 1 7 31 /8 a 2 7/8 1 1 1 /2 Sharp vee 2.740 2.20 3.06 2.588 41 /1 6 3 1 /2 1 1 1 /2 Sharp vee 3.377 2.45 4.06 3.209 FOOTNOTES a 31 /1 6 in. bore for 1 0,000 psi RWP. Thread taper for all sizes shall be 1 -in-1 6 (reference 1 ° 47' 24'' with the centerline). 294 API S PECIFICATION 6A Table E.1 8 ―VR Pl u g Thread Gauging Dimensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi Dimensions in inches Key 1 gauge standoff with end of VR plug: flush 1 p NOTE “p” is defined as the distance from a point on a nominal thread form to a corresponding point on the next thread, measured parallel to the axis. This value can be calculated by dividing 1 mm by the number of threads per millimeter. Nominal Size 1 1 3/1 6 Ring Gauge Outside Diameter Ring Gauge Chamfer Diameter Ring Gauge Length Face of Ring Gauge to Plane of Gauge Point OD Q L2 2.20 1 .72 0.7068 0.1 739 1 2 /1 6 2.50 1 .96 1 .1 385 0.1 983 9 2 /1 6 3.06 2.44 1 .3885 0.1 983 31 /8 a 3.67 2.94 1 .8260 0.1 983 41 /1 6 4.50 3.56 2.0760 0.1 983 FOOTNOTES a 3 1 /1 6 in. bore for 1 0,000 psi RWP. NOTE 1 See Table E.1 8 for location of dimensions. NOTE 2 See Table E.1 9 for E7, E1 , and L1 . S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 295 Table E.1 9 ―VR Preparation Thread Gauging Dimensions, 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi Dimensions in inches Nominal Outlet Size Major Diameter Threads Length: Pitch Total Length: Pitch Standoff Diameter of Plug per Inch End of Diameter Length: Gauge Diameter Gauge Pipe to at Hand- End of Point at Gauge Groove Handtight Pipe to to Point tight Plane Vanish Vanish Plane Point Point D4 DU 1 1 3/1 6 2 1 /1 6 2 9/1 6 1 .660 1 .900 2.375 1 .46 1 .70 2.1 8 31 /8 a 41 /1 6 2.875 3.500 FOOTNOTE a 31 /1 6 in. bore for 1 0,000 psi RWP. L1 E1 L4 g E7 1 1 1 /2 1 1 1 /2 1 1 1 /2 0.4200 0.81 06 1 .0436 1 .58338 1 .82234 2.29628 1 .0085 1 .3750 1 .6250 0.4756 0.4348 0.4348 1 .59043 1 .83043 2.30543 0.41 02 0.3806 0.4495 2.68 1 1 1 /2 1 .4538 2.79457 2.0625 0.4348 2.80543 0.4760 3.30 1 1 .7038 3.41 957 2.31 25 0.4348 3.43043 0.2885 1 1 /2 S ± 0.087 296 API S PECIFICATION 6A Table E.20 ―H P VR Pl u g Dimensions, 1 5, 000 psi an d 20,000 psi Dimensions in inches; surface roughness in microinches FOOTNOTES a Across flats. b Across corners. c Install (SAE AS568A O-ring size number). d Break corners approx. R 0.005. e Typical. f Optional. g Thread. h Drill L diameter, M deep. FOOTNOTE a Typical for all full threads. Th read Form Detail S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.20 ―H P VR Pl u g D i m e n s i on s 297 , 1 5, 000 psi an d 20,000 psi (continued) Dimensions in inches Nominal Nominal Th reads Larg e Overal l SAE AS568A Chamfer Counterbore Counterbore Outlet Th read per Inch Taper Leng th O-ring Size No. Diameter Diameter Depth Size Size in. in. D K L M 0.03 0.01 5 0.01 5 A Diameter (Ref.) 0.01 0 0.03 J NA 13 1 /1 6 3 1 /4 6 1 .600 3.75 1 26 1 .50 NA NA 2 1 /1 6 2 6 1 .850 3.75 1 30 1 .75 NA NA 9 1 2 /2 6 2.349 4.1 9 1 38 2.33 0.938 0.625 1 3 6 2.849 4.1 9 1 46 2.84 1 .1 25 0.625 Tolerance> 2 /1 6 3 /1 6 TPI B Nominal Nominal Th reads Outl et Size Thread Size per Inch in. in. Th read Major Thread Pitch Diameter Diameter Th read Wi dth of Minor Th read at Diameter Root A TPI (Ref.) E 0.004 F 0.01 0 G 0.01 0 H (Ref.) 13 1 3/4 6 1 .746 1 .679 1 .620 0.068 1 2 /1 6 2 6 1 .996 1 .928 1 .869 0.068 9 2 /1 6 1 2 /2 6 2.496 2.427 2.369 0.068 3 1 /1 6 3 6 2.996 2.925 2.869 0.068 Tolerance> 1 /1 6 298 API S PECIFICATION 6A Tabl e E.21 — HPVR Preparation Dimension s, 1 5,000 psi and 20,000 psi Dimensions in inches; surface roughness in inches FOOTNOTES a Thread. b Typical two places. c Optional counterbore (0.50 in. deep) max. Thread Form Detail NOTE 1 Features and dimensions are typical for all full threads. NOTE 2 Tolerances on angles, unless otherwise noted, shall be ± 0.5 degrees. NOTE 3 All diameters shall be concentric within 0.005 in. total indicator reading. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 299 Table E.21 —HPVR Preparation Dimensions, 1 5,000 psi and 20,000 psi (continued) Dimensions in inches Nominal Outlet Size Chamfer Straight Large Thread Depth and Through Diameter Relief to Taper Counterbore Bore of Taper Diameter Diameter E F G H K Tolerance> 0.01 5 0.005 0.005 0.01 5 0.01 5 1 1 3/1 6 1 .825 1 .475 1 .625 1 .820 1 .563 2 1 /1 6 2.075 1 .725 1 .875 2.086 1 .563 2 9/1 6 2.625 2.224 2.375 2.585 2.092 3 1 /1 6 3.075 2.725 2.875 3.080 2.092 Nominal Nominal Outlet Size Thread Size in. A Tolerance> Threads per Inch Stub Acme Class 2G Thread Form Dimensions Thread Major Thread Pitch Thread Minor Width of Thread at Root Diameter Diameter Diameter (Ref.) B 0.01 0 C 0.01 0 D 0.004 J (Ref.) TPI 1 1 3/1 6 1 3/4 6 1 .780 1 .71 0 1 .654 0.065 2 1 /1 6 2 6 2.030 1 .960 1 .904 0.065 2 9/1 6 2 1 /2 6 2.561 2.461 2.408 0.065 3 1 /1 6 3 6 3.031 2.961 2.904 0.065 300 API S PECIFICATION 6A Table E.22 —Flanged Full-bore Gate Valves Dimensions in inches S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 301 Table E.22 —Flanged Full-bore Gate Valves (continued) Nominal Size Bore Tolerance> 1 1 3/1 6 in. Dimensions in inches L, Face-to-face Length, in. +0.03/− 0 2000 psi ± 0.06 3000 psi ± 0.06 5000 psi ± 0.06 1 0,000 psi ± 0.06 1 5,000 psi ± 0.06 20,000 psi ± 0.06 1 .81 ― ― ― 1 8.25 1 8.00 21 .00 2 /1 6 x 1 /1 6 1 .81 1 1 .62 1 4.62 1 4.62 ― ― ― 2 1 /1 6 2.06 1 1 .62 1 4.62 1 4.62 20.50 1 9.00 23.00 2 9 /1 6 1 13 B 2.56 1 3.1 2 1 6.62 1 6.62 22.25 21 .00 28.50 1 3 /1 6 3.06 — — — 24.38 23.56 30.50 1 3 /8 3.1 2 1 4.1 2 1 7.1 2 1 8.62 ― ― ― 3 1 /8 x 3 3 /1 6 3.1 9 1 4.1 2 1 7.1 2 1 8.62 ― ― ― 4.06 1 7.1 2 20.1 2 21 .62 26.38 29.00 38.00 4 /1 6 x 4 /8 4.1 2 1 7.1 2 20.1 2 21 .62 ― ― ― 41 /1 6 x 4 1 /4 4.25 1 7.1 2 20.1 2 21 .62 ― ― ― 5 1 /8 a 5.1 2 a 22.1 2 24.1 2 28.62 29.00 35.00 ― 7 /1 6 x 5 /8 5.1 2 a — — 29.00 ― ― ― 71 /1 6 x 6 6.00 22.1 2 24.1 2 29.00 ― ― ― 71 /1 6 x 6 1 /8 6.1 2 — — 29.00 ― ― ― 7 /1 6 x 6 /8 6.38 22.1 2 24.1 2 29.00 35.00 41 .00 PMR 71 /1 6 x 6 5/8 6.62 22.1 2 24.1 2 29.00 ― ― ― 71 /1 6 7.06 26.1 2 28.1 2 32.00 35.00 41 .00 PMR 7 /1 6 x 7 /8 7.1 2 a 26.1 2 28.1 2 32.00 ― ― ― 9 9.00 ― ― 41 .00 PMR ― ― 11 1 1 .00 — — PMR — — — 1 4 /1 6 1 1 1 1 1 3 1 1 FOOTNOTE a Bore tolerance for 5 1 /8 in. size is +0.04/− 0. 302 API S PECIFICATION 6A — Table E.23 Flanged Plug Valves and Ball Valves Dimensions in inches S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.23 — Flang ed Plug Valves and Bal l Valves in. Tolerance> 1 1 3 /1 6 Fl ang ed Fu ll -bore Pl ug Valves Bore B + 0.03/− 0 1 .81 (continued) Dimensions in inches a) Nominal Size 303 L, Face-to-face Leng th 5000 psi 1 0,000 psi ± 0.06 ± 0.06 2000 psi ± 0.06 3000 psi ± 0.06 ― ― ― 1 8.25 1 5,000 psi ± 0.06 1 8.00 20,000 psi ± 0.06 21 .00 1 2 /1 6 2.06 1 3.1 2 1 5.1 2 1 5.50 20.50 1 9.00 23.00 9 2.56 1 5.1 2 1 7.1 2 1 8.00 22.25 21 .00 28.50 1 3 /1 6 3.06 — — — 24.38 23.56 30.50 1 3.1 2 1 7.62 1 8.62 20.75 ― ― ― 3.1 9 1 7.62 1 8.62 20.75 ― ― ― 2 /1 6 3 /8 1 3 3 /8 x 3 /1 6 1 4.06 20.1 2 22.1 2 24.75 26.38 29.00 38.00 1 4 /1 6 1 4.1 2 20.1 2 22.1 2 24.75 ― ― ― 1 1 4 /1 6 x 4 /4 4.25 20.1 2 22.1 2 24.75 ― ― ― 1 5.1 2 25.1 2 26.1 2 ― 29.00 35.00 ― 7 /1 6 x 6 6.00 28.62 30.1 2 ― ― ― ― 1 6.38 — — ― 35.00 41 .00 PMR 7.06 29.1 2 31 .62 38.50 35.00 41 .00 PMR 7.1 2 29.1 2 31 .62 38.50 ― ― ― ― ― ― ― ― ― 20,000 psi a ± 0.06 21 .00 4 /1 6 x 4 /8 5 /8 1 3 7 /1 6 x 6 /8 1 7 /1 6 1 1 7 /1 6 x 7 /8 9 b) Nominal Size in. Tolerance> 1 1 3 /1 6 PMR Flang ed Full -bore and Redu ced -opening Ball Valves Bore L, Face-to-face Leng th 5000 psi 1 0,000 psi ± 0.06 ± 0.06 1 .81 ― ― ― 1 8.25 1 5,000 psi a ± 0.06 1 8.00 1 2 /1 6 2.06 1 1 .62 1 4.62 1 4.62 20.50 1 9.00 23.00 9 2 /1 6 2.56 1 3.1 2 1 6.62 1 8.62 22.25 21 .00 28.50 3 1 /1 6 3.06 — — — 24.38 23.56 30.50 1 3.1 2 1 4.1 2 1 5.1 2 1 8.62 ― ― ― 1 4 /1 6 4.06 1 7.1 2 1 8.1 2 21 .62 26.38 29.00 ― 5 1 /8 5.1 2 — — — 29.00 35.00 ― 7 /1 6 x 6 6.00 22.1 2 24.1 2 29.00 ― ― ― 1 7 /1 6 x 6 /8 6.38 — — — 35.00 41 .00 ― 71 /1 6 7.06 — — — 35.00 41 .00 PMR 9 9.00 ― ― — PMR ― ― 3 /8 1 3 B +0.03/− 0 2000 psi ± 0.06 3000 psi ± 0.06 FOOTNOTE a Applies to full bore only. 304 API S PECIFICATION 6A Table E.24 a) — Flang ed Swing and Lift Check Val ves Dimensions in inches Minimum Bore Sizes for Ful l -openi ng Check Valves, 2000 psi, 3000 psi , and 5000 psi Minimum Bore Size Nominal Size in. Tolerance> 2000 psi +0.06/− 0 3000 psi +0.06/− 0 5000 psi +0.06/− 0 2 1 /1 6 2.067 1 .939 1 .689 9 2 /1 6 2.469 2.323 2.1 25 1 3 /8 3.068 2.900 2.624 4 1 /1 6 4.026 3.826 3.438 7 1 /1 6 5.761 5.761 5.1 89 9 7.81 3 7.439 6.81 3 11 9.750 9.31 4 8.500 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.24 b) — 305 Flang ed Swing and Lift Check Valves (continued) Reg ular and Fu ll -openi ng Flanged Swing and Lift Check Valves, 2000 psi , 3000 psi, and 5000 psi RWP L, Nominal Size L, Short Pattern Face-to-face Leng th in. Long Pattern Face-to-face Leng th 2000 psi 3000 psi 5000 psi 3000 psi 5000 psi ± 0.06 ± 0.06 ± 0.06 ± 0.06 2 1 /1 6 1 1 .62 1 4.62 1 4.62 2 9/1 6 1 3.1 2 1 6.62 1 6.62 ― ― ± 0.06 1 3 /8 1 4.1 2 1 5.1 2 1 8.62 1 7.1 2 41 /1 6 20.1 2 ― ― ― Tolerance> 1 7.1 2 1 8.1 2 21 .62 1 7 /1 6 22.1 2 24.1 2 28.00 9 26.1 2 29.1 2 33.1 2 11 31 .1 2 33.1 2 39.36 c) ― ― ― 29.00 ― ― Reg ular and Ful l -openi ng Fl anged Swing and Lift Check Valves, 1 0,000 psi, 1 5,000 psi , and 20,000 psi RWP Nominal Size L, Face-to-face Leng th, in. in. Tolerance> 1 0,000 psi ± 0.06 1 1 3 /1 6 1 8.25 1 8.00 21 .00 2 1 /1 6 20.50 1 9.00 23.00 9 2 /1 6 22.25 21 .00 26.50 3 1 /1 6 24.38 23.56 30.50 4 /1 6 26.38 29.00 5 1 /8 29.00 1 1 7 /1 6 35.00 1 5,000 psi ± 0.06 ― ― 20,000 psi ± 0.06 ― ― ― 306 API S PECIFICATION 6A Table E.25 — Center Spaci ng of Condu it Bores for Dual Paral lel Bore Valves for 2000 psi, 3000 psi , 5000 psi, and 1 0,000 psi S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.25 — 307 Center Spaci ng of Condu it Bores for Dual Paral lel Bore Valves for 2000 psi, 3000 psi , 5000 psi, and 1 0,000 psi (continued) Dimensions in inches Larg e-bore to Maximum Nominal Valve Bore Center End- to Bore Center connector Center Size A B Small -bore to End-connector Center Basic Casing Size Minimum End- Li neic Mass connector Si ze C lb/ft OD 2000 psi , 3000 psi , and 5000 psi 1 1 3/1 6 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9/1 6 2 9/1 6 3 1 /8 x 2 1 /1 6 3 1 /8 x 2 9/1 6 3 1 /8 2.781 3.547 3.547 4.000 4.000 4.500 4.578 5.047 5.047 1 .390 1 .774 1 .650 1 .875 2.000 2.250 2.008 2.524 2.524 1 .390 1 .774 1 .897 2.1 25 2.000 2.250 2.570 2.524 2.524 7 1 /1 6 7 1 /1 6 7 1 /1 6 9 9 9 9 11 11 5 1 /2 7 7 7 5/8 7 5/8 8 5/8 8 5/8 9 5/8 9 5/8 17 38 29 39 29.7 49 49 53.5 53.5 7 1 /1 6 7 1 /1 6 7 1 /1 6 9 9 9 11 5 1 /2 7 7 7 5/8 7 5/8 8 5/8 9 5/8 17 38 29 39 29.7 49 53.5 1 0,000 psi 1 1 3/1 6 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9 /1 6 x 2 1 /1 6 2 9/1 6 2 9/1 6 3 1 /1 6 2.781 3.547 3.547 4.000 4.000 4.500 5.047 1 .390 1 .774 1 .650 1 .875 2.000 2.250 2.524 1 .390 1 .774 1 .897 2.1 25 2.000 2.250 2.524 308 API S PECIFICATION 6A Table E.26 — Center Spaci ng of Condu it Bores for Triple, Quad ru ple, and Qui ntuple Parall el Bore Valves for 2000 psi, 3000 psi, 5000 psi, and 1 0,000 psi S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.26 — 309 Center Spaci ng of Condu it Bores for Triple, Quad ruple, and Qui ntuple Parall el Bore Valves for 2000 psi, 3000 psi, 5000 psi, and 1 0, 000 psi (continued) Dimensions in inches Maximum Flang e Center Minimum End- Valve Si ze to Bore Center connector Size Basic Casing Size Lineic Mass A OD lb/ft 6 5/8 7 7 5/8 9 5/8 24 26 39 53.5 8 5/8 9 5/8 9 5/8 1 0 3/4 1 1 3/4 36 All 53.5 55.5 54 9 5/8 53.5 6 5/8 7 7 5/8 9 5/8 24 26 39 53.5 1 0 3/4 55.5 2000 psi ; 3000 psi and 5000 psi RWP Triple-conduit Valve 13 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 1 .875 1 .938 2.1 25 2.81 2 7 1 /1 6 9 9 11 Quadruple-condui t Valve 13 1 /1 6 1 1 3/1 6 2 1 /1 6 2 9/1 6 2 9/1 6 2.875 3.062 3.062 3.438 4.000 11 11 11 11 1 3 5/8 Quintu ple-condu it Valve 1 2 /1 6 3.062 11 1 0,000 psi RWP Triple-conduit Valve 13 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 1 .875 1 .938 2.1 25 2.81 2 7 1 /1 6 9 9 11 Quadruple-condui t Valve 9 2 /1 6 3.438 11 31 0 API S PECIFICATION 6A Table E.27 — M aximu m Hang er Outside Di ameter for Wellheads Dimensions in inches Nomi nal Size a and Minimum Th roug h-bore of Dril l-through Rated Working Pressure Equ ipment in. 71 /1 6 71 /1 6 9 9 11 11 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 1 8 3/4 21 1 /4 20 3/4 21 1 /4 psi 2000, 3000, and 5000 1 0,000, 1 5,000, and 20,000 2000, 3000, and 5000 1 0,000 and 1 5,000 2000, 3000, and 5000 1 0,000 and 1 5,000 2000 and 3000 5000 and 1 0,000 2000 and 3000 5000 and 1 0,000 5000 and 1 0,000 2000 3000 5000 and 1 0,000 FOOTNOTE a Nominal size of upper end connector of wellhead body in which the hanger is used. Maximum Outside Diameter of Hang er in. 7.01 0 7.01 0 8.933 8.933 1 0.91 8 1 0.91 8 1 3.523 1 3.523 1 6.625 1 6.625 1 8.625 21 .1 25 20.625 21 .1 25 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table E.28 ―Minimum 31 1 Vertical Fu ll-opening Wellh ead Bod y Bores and M aximu m Casing Sizes Dimensions in inches unless noted otherwise Nominal Connector a Nominal Size Rated Working of Connector Pressure in. 71 /1 6 71 /1 6 71 /1 6 71 /1 6 71 /1 6 71 /1 6 9 9 9 9 9 11 11 11 11 11 1 3 5/8 1 3 5/8 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 1 6 3/4 1 6 3/4 1 8 3/4 1 8 3/4 20 3/4 21 1 /4 21 1 /4 21 1 /4 psi 2000 3000 5000 1 0,000 1 5,000 20,000 2000 3000 5000 1 0,000 1 5,000 2000 3000 5000 1 0,000 1 5,000 2000 3000 5000 1 0,000 2000 3000 5000 1 0,000 5000 1 0,000 3000 2000 5000 1 0,000 Minimum Vertical Casing Beneath Bod y Label b Nominal Lineic Mass OD 7 7 7 7 7 7 8 5/8 8 5/8 8 5/8 8 5/8 8 5/8 1 0 3/4 1 0 3/4 1 0 3/4 9 5/8 9 5/8 1 3 3/8 1 3 3/8 1 3 3/8 1 1 3/4 16 16 16 16 1 8 5/8 1 8 5/8 20 20 20 20 FOOTNOTES a Upper end connectors of wellhead body. b Maximum size and minimum mass of casing on which bore is based. lb/ft 17 20 23 29 38 38 24 32 36 40 49 40.5 40.5 51 .0 53.5 53.5 54.5 61 .0 72.0 60.0 65 84 84 84 87.5 87.5 94 94 94 94 b Specifi ed Drift Diameter in. 6.41 3 6.331 6.241 6.059 5.795 5.795 7.972 7.796 7.700 7.600 7.386 9.894 9.894 9.694 8.379 8.379 1 2.459 1 2.359 1 2.1 91 1 0.61 6 1 5.062 1 4.822 1 4.822 1 4.822 1 7.567 1 7.567 1 8.936 1 8.936 1 8.936 1 8.936 Ful l-openi ng Well head Bod y Bore in. 6.45 6.36 6.28 6.09 5.83 5.83 8.00 7.83 7.73 7.62 7.41 9.92 9.92 9.73 8.41 8.41 1 2.50 1 2.39 1 2.22 1 0.66 1 5.09 1 4.86 1 4.86 1 4.86 1 7.59 1 7.59 1 8.97 1 8.97 1 8.97 1 8.97 API S PECIFICATION 6A 31 2 Table E.29 ― Pipe Thread Cou nterbore and Standoff Dimensions Dimensions in inches Key 1 2 3 plane of hand-tight engagement plane of effective thread length plane of vanish point a See 1 4.3.2.3. Internal thread length. Without counterbore. With counterbore. b c d NOTE See API 5B for dimensions L 1 , L 2, and L 4. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table 31 3 E.29―Pipe Th read Cou nterbore and Standoff Dimensions (continued) Dimensions in inches Nominal Leng th : Pl ane Thread Size of Vani sh Poi nt to Handtig ht Plane AM Hand-tig ht Standoff Th read Th read with with ou t Shallow Counterbore Counterbore A0 A Counterbore Leng th : Face of Diameter Depth M Q q Counterbore to Hand-tig ht Plane Line Pi pe Threads 1 /8 /4 3 /8 0.21 24 0.3946 0.3606 0.1 939 0.3668 0.3328 0.0398 0.21 45 0.1 791 0.1 726 0.1 801 0.1 81 5 0.47 0.60 0.74 0.1 3 0.1 3 0.1 3 1 /2 /4 1 0.461 5 0.4545 0.5845 0.4258 0.41 88 0.541 0 0.1 357 0.1 289 0.2488 0.3258 0.3256 0.3357 0.93 1 .1 4 1 .41 0.25 0.25 0.25 1 1 /4 1 1 /2 2 0.5885 0.6052 0.6222 0.5450 0.561 7 0.5787 0.2552 0.271 4 0.2703 0.3333 0.3338 0.351 9 1 .75 1 .99 2.50 0.25 0.25 0.25 2 1 /2 3 3 1 /2 0.8892 0.8677 0.8627 0.8267 0.8052 0.8002 0.3953 0.371 9 0.3671 0.4939 0.4958 0.4956 3.00 3.63 4.1 3 0.38 0.38 0.38 4 5 6 0.8897 0.9030 0.9882 0.8272 0.8405 0.9257 0.3933 0.4076 0.491 2 0.4964 0.4954 0.4970 4.63 5.69 6.75 0.38 0.38 0.38 8 10 12 1 .0832 1 .1 487 1 .1 987 1 .0207 1 .0862 1 .1 362 0.5832 0.6442 0.6626 0.5000 0.5045 0.5361 8.75 1 0.88 1 2.94 0.38 0.38 0.38 1 4D 1 6D 1 8D 1 .1 21 7 1 .071 7 1 .0837 1 .0592 1 .0092 1 .021 2 0.5880 0.5396 0.551 2 0.5337 0.5321 0.5325 1 4.1 9 1 6.1 9 1 8.1 9 0.38 0.38 0.38 20D 1 .1 587 1 .0962 0.6239 0.5348 20.1 9 0.38 1 3 31 4 API S PECIFICATION 6A Table E.30 —Gauging of Casing and Tubing Threads a) Internal recess without counterbore b) Internal recess with shallow counterbore c) Thread clearance without counterbore Key d) Thread Clearance with Shallow Counterbore Key — 1 gauge notch, alignment chamfer bottom, within tolerance 2 working plug gauge 3 recess clearance 4 L2 (min.) plus thread clearance Application of Working Plug Gauge 1 plane of vanish point 2 plane of hand-tight engagement 3 plane of end of pipe 4 master ring gauge 5 master plug gauge 6 working plug gauge 7 product thread 8 product thread without counterbore 9 product thread with shallow counterbore 1 0 product thread with deep counterbore NOTE See API 5B for dimensions of S and S1 . Gauging Line Pipe, Casing and Tubing Internal Threads, Hand-tight Assembly S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 31 5 Table E.30 —Gauging of Casing and Tubing Threads (continued) (1 ) Nominal Thread Size (2) (3) (4) AM A0 A Hand-tight Standoff Length: Plane of Vanish Thread Thread with Point to Handwithout Shallow tight Plane Counterbore Counterbore (5) Length: Face of Counterbore to Hand-tight Plane M (6) (7) Q q Counterbore Diameter Depth Long and Short Casing Threads 1 4 /2 5 5 1 /2 6 5/8 7 75/8 8 5/8 9 5/8 1 0 3/4 a 1 1 3/4 a 1 3 3/8 a 16 a 20 a 1 .079 1 .079 1 .079 1 .079 1 .079 1 .1 46 1 .1 46 1 .1 46 1 .1 46 1 .1 46 1 .1 46 1 .1 46 1 .1 46 1 .01 65 1 .01 65 1 .01 65 1 .01 65 1 .01 65 1 .0835 1 .0835 1 .0835 1 .0835 1 .0835 1 .0835 1 .0835 1 .0835 1 .050 1 .31 5 1 .660 1 .900 2 3/8 2 7/8 3 1 /2 4 41 /2 0.646 0.646 0.646 0.646 0.646 0.646 0.646 0.784 0.784 0.5960 0.5960 0.5960 0.5960 0.5960 0.5960 0.5960 0.721 5 0.721 5 1 .050 1 .31 5 1 .660 1 .900 2 3/8 2 7/8 3 1 /2 4 41 /2 0.646 0.646 0.646 0.646 0.784 0.784 0.784 0.784 0.784 0.5960 0.5960 0.5960 0.5960 0.721 5 0.721 5 0.721 5 0.721 5 0.721 5 0.5907 0.5907 0.5907 0.5932 0.5907 0.6581 0.6581 0.6581 0.6556 0.6556 0.6281 0.6256 0.6256 0.4883 0.4883 0.4883 0.4858 0.4883 0.4879 0.4879 0.4879 0.4904 0.4904 0.51 79 0.5204 0.5204 4.63 5.1 3 5.63 6.75 7.1 3 7.75 8.75 9.75 1 0.88 1 1 .88 1 3.56 1 6.1 9 20.1 9 Nonupset Tubing Threads 0.3201 0.31 76 0.3201 0.3201 0.3026 0.1 776 0.1 751 0.301 0 0.301 0 0.3259 0.3284 0.3259 0.3259 0.3434 0.4684 0.4709 0.4830 0.4830 1 .1 4 1 .41 1 .75 1 .99 2.50 3.00 3.63 4.1 3 4.63 0.31 76 0.31 45 0.31 64 0.31 70 0.4279 0.3029 0.301 0 0.301 0 0.301 0 0.3284 0.331 5 0.3296 0.3290 0.3561 0.481 1 0.4830 0.4830 0.4830 1 .41 1 .57 1 .91 2.1 9 2.72 3.22 3.88 4.38 4.88 External Upset Tubing Threads FOOTNOTE a Short casing threads only (long casing threads not covered). Dimensions in inches 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 0.38 Dimensions in inches 0.25 0.25 0.25 0.25 0.25 0.38 0.38 0.38 0.38 Dimensions in inches 0.25 0.25 0.25 0.25 0.25 0.38 0.38 0.38 0.38 Annex F (informative) Design Validation Procedures for PR2 (PR2F Level) F.1 Design Validation —General Requirements F.1 .1 Application F.1 .1 .1 General This annex provides design validation procedures for qualification of equipment specified by this specification, which shall be applied if specified by the manufacturer or purchaser. NOTE 1 PR2F is to designate a product validated to PR2 level according to this annex. The performance requirements shall apply to all products being manufactured and delivered for service (see 4.2). If this annex is applied, the design validation procedures in this annex shall be applied to designs of products, including design changes. It is intended that the validation specified in this annex shall be performed on prototypes or production models (see also 5.5). NOTE 2 Design validation testing is not required for specified designs or features that are completely specified (dimensions and material strength) in this specification. F.1 .1 .2 Alternative Procedures NOTE Other procedures may be used, provided the test requirements of this annex are met or exceeded. F.1 .2 General F.1 .2.1 Previous Validation Conformance NOTE Validation tests that have been completed in accordance with PR2 validation requirements of Appendix/Annex F of previous editions of API 6A during their validity are in conformance with the requirements of PR2F. F.1 .2.2 Effect of Changes in Product F.1 .2.2.1 Design Changes A design that undergoes a substantive change shall become a new design requiring design validation. A substantive change shall be a change identified by the manufacturer that affects the performance of the product in the intended service condition. NOTE This may include changes in fit, form, function, or material. Fit, when defined as the geometric relationship between parts, shall include the tolerance criteria used during the design of a part and its mating parts. Fit, when defined as the state of being adjusted to or shaped for, shall include the tolerance criteria used during the design of a seal and its mating parts. F.1 .2.2.2 Metallic Materials NOTE A change in metallic materials might not require new design validation if the suitability of the new material can be substantiated by other means. 31 6 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 31 7 F.1 .2.2.3 Nonmetallic Seals Substantive changes in the original, documented design configuration of nonmetallic seals resulting in a new design, shall require design validation in accordance with F.1 .1 3. NOTE A change in nonmetallic materials might not require new design validation if the suitability of the new material can be substantiated by other means. F.1 .3 Conformance All products evaluated in design validation tests shall conform to the applicable design requirements of this specification. As a minimum, test articles shall be hydrostatically tested to PSL 1 prior to validation. F.1 .4 Products for Design Validation F.1 .4.1 General Design validation, if applicable, shall be performed on prototypes or production models of equipment made in accordance with this specification to confirm that the performance requirements specified for pressure, temperature, load, mechanical cycles, and standard test fluids are met in the design of the product. F.1 .4.2 Testing Product Design validation shall be conducted on full-size products or fixtures that represent the specified dimensions for the relevant parts of the end product being validated, unless otherwise specified in this annex. F.1 .4.3 Product Dimensions The actual dimensions of equipment subjected to validation shall be within the allowable tolerance range for dimensions specified for normal production equipment. Worst-case conditions for dimensional tolerances should be addressed by the manufacturer, including impacts on sealing and mechanical functioning. F.1 .4.4 External Paint or Coatings The product used in any pressure test shall be free of paint or other coatings that can impede leak detection and/or leak observation. F.1 .4.5 Maintenance Procedures Maintenance shall be limite d to the manufacturer’ s published maintenance procedures. Maintenance should not be performed during pressure hold periods. Maintenance procedures under this clause shall not include repairs. NOTE Maintenance procedures may include lubrication of bearings and greasing of valves. F.1 .5 Safety Due consideration shall be given to the safety of personnel and equipment. F.1 .6 Acceptance Criteria F.1 .6.1 Structural Integrity The product tested shall not permanently deform to the extent that any other performance requirement cannot be met. Products that support tubulars shall be capable of supporting the rated load without collapsing the tubulars below the drift diameter. 31 8 API S PECIFICATION 6A F.1 .6.2 Pressure Integrity F.1 .6.2.1 Hydrostatic Test at Ambient Temperature The hydrostatic test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) shall be identified as passed if no visible leakage occurs during the specified pressure hold periods of the test. The pressure change observed on the pressure-measuring device during the hold period shall be less than 5 % of the test pressure or 3.45 MPa (500 psi), whichever is less. F.1 .6.2.2 Gas Test at Ambient Temperature The gas test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) shall be acceptable if no sustained bubbles are observed. If leakage is observed, the rate shall be less than the rates shown in Table F.1 , measured at atmospheric pressure, during specified pressure-hold periods. Table F.1 —Ambient Temperature Gas Leakage Acceptance Criteria Equipment Seal Type Allowable Leakage 3 Through-bore 30 cm /h/25.4 mm of nominal bore size Stem seal 60 cm 3/h Static (bonnet seal, end connectors) 20 cm 3/h Through-bore 5 cm 3/min/25.4 mm of nominal bore size Stem seal 60 cm 3/h Static (bonnet seal, end connectors) 20 cm 3/h Dynamic (stem seal) 60 cm 3/h Static (bonnet seal, end connectors) 20 cm 3/h Actuators All actuator fluid retaining seals 60 cm 3/h Hangers Annular packoff or bottom casing/tubing packoff 1 0 cm 3 /h/25.4 mm of tubing/casing size External closure 20 cm 3/h Valves, gate, ball, and plug Valves, check Chokes Tubing-head adapter, other end connectors, closures according to this specification F.1 .6.2.3 Minimum/Maximum Temperature Tests The hydrostatic or gas test at high or low temperature shall be acceptable if the pressure change observed on the pressure-measuring device is less than 5 % of the test pressure or 3.45 MPa (500 psi), whichever is less. F.1 .6.3 Fluid Compatibility of Nonmetallic Seals The acceptance criteria for the standard test fluid compatibility of nonmetallic seals shall be as specified in F.1 .1 3.5.4. F.1 .6.4 Post-test Examination The tested prototype shall be disassembled and inspected. All relevant items should be photographed. The examination shall include a written statement that neither the final product nor part design contains defects to the extent that any performance requirement is not met. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 31 9 F.1 .7 Hydrostatic Testing F.1 .7.1 Test Medium The test medium shall be a fluid suitable for the testing temperatures. Water with or without additives, gas, hydraulic fluid, or other mixtures of fluids may be used as the test medium. The test medium shall be a fluid that remains in the liquid or gaseous state throughout the test. F.1 .7.2 Substitution of Gas The manufacturer may substitute gas for liquid if hydrostatic testing is specified, provided the testing method and acceptance criteria for gas testing are used. F.1 .8 Gas Testing F.1 .8.1 NOTE Test Medium Air, nitrogen, methane, or other gases or mixtures of gases may be used. F.1 .8.2 Equipment for 69.0 MPa (1 0,000 psi) and Above Equipment with rated working pressures of 69.0 MPa (1 0,000 psi) and higher shall be gas tested. F.1 .8.3 Leak Detection Gas testing at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) shall be conducted with a method for leak detection. NOTE For gas testing, the product may be completely submerged in a liquid, or the product may be flooded in the seal areas being validated, such that all possible leak paths are covered. The product may be assembled with one end of a tube connected to a blind connector enclosing all possible leak paths being validated . The other end of the tube shall be immersed in a liquid or attached to a leakage measurement device. Other methods that can detect leakage accurately are acceptable. F.1 .9 Temperature Testing F.1 .9.1 Location of Temperature Measurement The temperature shall be measured in contact with the equipment being tested and within 1 3 mm ( 1 /2 in.) of the through-bore, where applicable, and within 1 3 mm ( 1 /2 in.) of the surface wetted by the retained fluid on other equipment. NOTE As an alternative for maximum-temperature measurement, the temperature of the fluid used for heating may be employed, as long as the part is not artificially cooled. Ambient conditions shall be at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) . F.1 .9.2 Application of Heating for Maximum Temperature Testing NOTE The heating for maximum-temperature testing may be applied internally in the through-bore or externally. 320 API S PECIFICATION 6A The heating shall be applied such that the entire through-bore or equivalent wetted surface is at or above the maximum temperature, or such that all fluid used for heating contained within the test articles is at or above the maximum temperature. F.1 .9.3 Appli cation of Cooling for M inimu m Temperatu re Testing The cooling for minimum temperature testing shall be applied to the entire external surface of the equipment. F.1 .1 0 F.1 .1 0. 1 Hold Peri ods Start of Hold Periods Hold periods shall start after pressure and temperature stabilization has occurred and the equipment with a pressure-monitoring device has been isolated from the pressure source. The time specified for hold times shall be a minimum. F.1 .1 0. 2 Pressu re Stabilization Pressure shall be considered stabilized when the rate of change is no more than 5 % of the test pressure per hour or 3.45 MPa (500 psi), whichever is less. Pressure shall remain within 5 % of the test pressure or within 3.45 MPa (500 psi), whichever is less, during the hold period. F.1 .1 0. 3 Temperatu re Stabilization Temperature shall be considered stabilized when the rate of change is less than 0.5 °C/min (1 °F/min). The temperature shall remain at or beyond the extreme during the hold period but should not go beyond the upper and lower temperatures by more than 1 1 °C (20 °F). F.1 .1 1 F.1 .1 1 . 1 Pressure and Temperature Cycles Pressu re/Temperatu re Cycles Pressure/temperature cycles shall be performed as specified in F.1 .1 1 .3, unless otherwise specified in F.2 for the specific product being tested. F.1 .1 1 . 2 Test Pressure and Temperatu re The test pressure and temperature extremes shall be as specified in 4.3. F.1 .1 1 . 3 Test Procedu re Pressure shall be monitored and controlled during temperature change. The following procedure shall be followed. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Fig u re F.1 — 321 Test Procedu re NOTE Letters correspond to the steps in the following list. There are three thermal cycles identified in the procedure of F.1 .1 1 .3: 1 st thermal cycle is steps a) through e); 2nd thermal cycle is steps f) through j); and 3rd thermal cycle is steps k) through o). a) Start at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) with atmospheric pressure and raise temperature to the maximum. b) Apply the test pressure, hold for a minimum period of 1 h, and then release the pressure. c) Lower temperature to the minimum. d) Apply the test pressure, hold for a minimum period of 1 h, and then release the pressure. e) Raise the temperature to a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F). f) Apply the test pressure at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) and maintain at 50 % to 1 00 % of test pressure while raising temperature to the maximum. g) Hold for a minimum period of 1 h at test pressure. h) Reduce the temperature to the minimum while maintaining 50 % to 1 00 % of test pressure. i) Hold for a minimum period of 1 h at test pressure. j) Raise the temperature to a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) while maintaining 50 % to 1 00 % of test pressure. k) Release the pressure, then raise the temperature to the maximum. l) Apply the test pressure, hold for a minimum period of 1 h, and then release the pressure. m) Reduce the temperature to the minimum. n) Apply the test pressure, hold for a minimum period of 1 h, and then release the pressure. o) Raise the temperature to a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F). p) Apply the test pressure, hold for a minimum period of 1 h, and then release the pressure. q) Apply 5 % to 1 0 % of the test pressure, hold for a minimum period of 1 h, and then release the pressure. 322 API S PECIFICATION 6A F.1 .1 2 Load and Mechanical Cycles Load testing and mechanical cycles shall be performed as specified in F.2 for the specific product being tested. F.1 .1 3 Testing of Nonmetallic Seals F.1 .1 3.1 Nonmetallic Seals Nonmetallic seals that are exposed to retained fluids shall undergo the design validation procedure described in F.1 .1 3. F.1 .1 3.2 Intent of Procedure The intent of this procedure is to validate the performance of the seal for the standard test fluid rating as specified in F.1 .1 3.4, not the performance of products containing the seal. The full-size seals shall be tested as specified in F.1 or F.2 to determine temperature and pressure performances. F.1 .1 3.3 Temperature of Record The temperature of record shall be the stabilized temperature measured in contact with the fixture as specified in F.1 .9. F.1 .1 3.4 Test Medium The test medium shall be the standard test fluid specified in Table F.2 for the material s class rating. ’ F.1 .1 3.5 Thermochemical Performance of Seal Materials F.1 .1 3.5.1 General The fluid compatibility of the seal materials for the intended service shall be validated by a test demonstrating the response of the seal material to exposure to the standard test fluid, at or above the maximum rated temperature of the seal. F.1 .1 3.5.2 Immersion Testing F.1 .1 3.5.2.1 General A sample immersion test, comparing physical and mechanical properties prior to and after exposure to the standard test fluids, temperature, and pressure as stated below, shall be performed. This test shall be in addition to the full-scale pressure and temperature testing of F.1 or F.2, as specified. F.1 .1 3.5.2.2 Test Fluid The standard test fluids for the material classes are listed in Table F.2. The nonmetallic material being evaluated shall be totally immersed in the hydrocarbon liquid. A hydrocarbon liquid quantity equal to 60 % of the test vessel volume shall be charged in the test vessel. Water equal to 5 % of the test vessel volume shall also be charged in the test vessel. The hydrocarbon liquid shall be overpressurized with the appropriate gas or gas mixture for the standard test fluid. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 323 Table F.2—Standard Test Fluids for Nonmetallic Seals Material Class Hydrocarbon Liquid Phase a AA/BB CC DD/EE FF/HH b b b b Gas Phase 5 % vol. fraction CO2/95 % vol. fraction CH 4 80 % vol. fraction CO 2/20 % vol. fraction CH 4 1 0 % vol. fraction H 2S/5 % vol. fraction CO 2/85 % vol. fraction CH 4 1 0 % vol. fraction H 2S/80 % vol. fraction CO 2/1 0 % vol. fraction CH 4 FOOTNOTES a Water shall be added to the liquid phase. b Hydrocarbon liquid phase selected at the manufacturer’s discretion may include, but is not limited to, jet fuel, diesel, kerosene, etc. F.1 .1 3.5.2.3 Temperature The test temperature shall be either the maximum specified temperature rating for the temperature class being tested or the maximum temperature at the seal location (see F.1 .9) for the equipment at the maximum test temperature class of the test product, as established by product testing and/or design analysis. During the exposure period, the rate of temperature change shall be less than 0.5 °C (1 °F) per minute and shall not exceed the extreme by more than 1 1 °C (20 °F). F.1 .1 3.5.2.4 Pressure The test pressure, after heating to the test temperature, shall be maintained at 6.9 MPa ± 0.7 MPa (1 000 psi ± 1 00 psi), with adjustments made as necessary. F.1 .1 3.5.2.5 Exposure Period The test exposure period shall be a minimum of 1 60 h (see F.1 .1 0). F.1 .1 3.5.3 Fixture Testing F.1 .1 3.5.3.1 General NOTE Alternatively, the standard test fluid tests may be run at or above the maximum rated temperature and pressure with a reduced or full-size seal in fixtures or products that represent the nominal specified clearances and extrusion gaps specified on the manufactured part. F.1 .1 3.5.3.2 Exposure Test Conditions The following shall apply. a) Test fluid: The standard test fluids for the material classes are listed in Table F.2. The fixture shall be positioned so the seal is partially exposed to both the liquid and gas phases. A hydrocarbon liquid quantity equal to 60 % of the test fixture volume shall be charged in the test fixture. Water equal to 5 % of the test fixture volume shall also be charged in the test fixture. The hydrocarbon liquid shall be overpressurized with the appropriate gas or gas mixture for the material class being tested. b) Temperature: The test temperature shall be either the maximum specified temperature rating for the temperature class being tested (see F.1 .9) or the maximum temperature at the seal location for the equipment at the maximum test temperature class of the test product, as established by product testing and/or design analysis. The temperature shall remain at or beyond the extreme during the exposure period, but shall not exceed the extreme by more than 1 1 °C (20 °F) with a rate of change less than 0.5 °C (1 °F) per minute. 324 API S PECIFICATION 6A c) Pressure: The test pressure, after heating to the test temperature, shall be the rated working pressure of the seal. d) Time period: The test exposure period shall be a minimum of 1 60 h. F.1 .1 3. 5.3. 3 Exposure Test Requ irem ents The following shall apply. a) High-temperature pressure test: After the completion of a minimum of 1 60 h of exposure, monitor for leakage for a minimum of 1 h. b) Room-temperature pressure test: At the completion of the high-temperature pressure test, cool the test fixture and release the pressure. At a temperature of 25 5 °C (75 1 0 °F) and no pressure in the test fixture, pressurize the test fixture using air, nitrogen, methane, or other gases or mixture of gases to the rated working pressure of the seal. Hold for a minimum of 1 h (see F.1 .1 0). At the end of the hold period, reduce the pressure to zero. c) Low-temperature pressure test: Lower the temperature of the test fixture to the minimum specified temperature rating for the temperature class being tested (see F.1 .9). Pressurize the test fixture using air, nitrogen, methane, or other gases or mixture of gases to the rated working pressure of the seal. Hold for a minimum of 1 h (see F.1 .1 0). At the end of the hold period, reduce the pressure to zero and let the test fixture temperature return to a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F). F.1 .1 3. 5.4 F.1 .1 3. 5.4. 1 Acceptan ce Criteri a — Th ermochemi cal Performance Acceptan ce Criteri a The acceptance criteria for the standard test fluid compatibility of nonmetallic seals exposed to sample immersion testing of F.1 .1 3.5.2 shall be documented. The acceptance criteria for the nonmetallic seals exposed to the fixture testing of F.1 .1 3.5.3 shall be as follows. F.1 .1 3. 5.4. 2 1 60-h our Exposu re Period The pressure change recorded on the pressure-measuring device during the exposure period shall be less than 5 % of the test pressure or 3.45 MPa (500 psi), whichever is less. F.1 .1 3. 5.4. 3 Hig h -temperatu re Pressu re Test The pressure change recorded on a pressure-measuring device during the high-temperature hold period shall be less than 5 % of the test pressure or 3.45 MPa (500 psi), whichever is less. Fluid displacement for fixture leak detector (bubble-type indicator) shall be less than 1 00 cm 3. Sustained leakage of bubbles shall not exceed 20 cm 3/h. F.1 .1 3. 5.4. 4 Room-temperature Pressu re Test The pressure change recorded on the pressure-measuring device during the hold period shall be less than 5 % of the test pressure or 3.45 MPa (500 psi), whichever is less. Fluid displacement for fixture leak detector (bubble-type indicator) shall be less than 20 cm 3. Sustained leakage of bubbles shall not exceed 20 cm 3/h. F.1 .1 3.5.4. 5 Low-temperatu re Pressu re Test The pressure change recorded on the pressure-measuring device during the hold period shall be less than 5 % of the test pressure or 3.45 MPa (500 psi), whichever is less. Fluid displacement for fixture leak detector (bubble type indicator) shall be less than 20 cm 3. Sustained leakage of bubbles shall not exceed 20 cm 3/h. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 325 F.1 .1 3.5.4.6 Alternative Testing Acceptance A material that passes the immersion testing of F.1 .1 3.5.2 shall be acceptable without running the fixture testing of F.1 .1 3.5.3. A material that passes the fixture testing of F.1 .1 3.5.3 shall be acceptable even if it fails the immersion testing of F.1 .1 3.5.2. A material that fails the fixture testing of F.1 .1 3.5.3 shall not be acceptable. F.1 .1 4 Scaling F.1 .1 4.1 Scaling NOTE Scaling may be used to validate the members of a product family in accordance with the requirements and limitations described in F.1 .1 4. F.1 .1 4.2 Product Family A product family shall meet the following design requirements. a) Configuration: The design principles of physical configuration and functional operation are the same. b) Design stress levels: The design stress levels in relation to material mechanical properties are based on the same criteria. F.1 .1 4.3 Limitations of Scaling F.1 .1 4.3.1 Design Validation by Pressure Rating NOTE The test product may be used to validate products of the same family having equal or lower-pressure ratings. F.1 .1 4.3.2 Design Validation by Size F.1 .1 4.3.2.1 General Testing of one size of a product family shall validate products one nominal size larger and one nominal size smaller than the tested size. NOTE Testing of two sizes also validates all nominal sizes between the two sizes tested. F.1 .1 4.3.2.2 Determination of Choke Nominal Size The choke nominal size shall be defined as the size of the maximum orifice that can be used in that choke (orifice sizes smaller than the nominal size do not require testing). Choke nominal sizes are in 25 mm (1 in.) increments. F.1 .1 4.3.2.3 Determination of Valve Nominal Size The valve nominal size shall be defined as the nominal size of the end connectors, as defined in F.1 .1 4.3.2.6. NOTE For valves of the same product family (as defined in F.1 . 1 4.2), 46 mm and 52 mm (1 1 3/1 6 in. and 2 1 /1 6 in.) sizes may be considered as one size for scaling purposes. F.1 .1 4.3.2.4 Determination of Other End-connector Nominal Sizes The nominal sizes of OECs shall be defined as the nominal size of the end connector, as defined in F.1 .1 4.3.2.6 1 ). 326 F.1 .1 4. 3.2. 5 API S PECIFICATION 6A Determination of Hang er and Packoff Nominal Sizes The nominal size of hangers and packoffs that are sized by pipe ODs and wellhead IDs shall be defined by either the wellhead connector or the pipe. The manufacturer shall choose whether the size is determined by the connector or the pipe. The manufacturer shall be consistent in the practice of choosing sizes. F.1 .1 4. 3.2. 6 Nominal Sizes The following shall apply. 1 ) Nominal connector sizes shall be as given in Table F.3. Table F.3 — Nominal End Connector Sizes Inches 1 1 3 /1 6 or 2 1 /1 6 2 9/1 6 3 1 /1 6 or 3 1 /8 41 /1 6 or 4 1 /8 5 1 /8 71 /1 6 9 11 1 3 5/8 1 6 3/4 1 8 3/4 3 20 /4 or 21 1 /4 26 3/4 30 2) Nominal pipe sizes shall be as given in Table F.4. Table F.4 — Nominal Pipe Sizes Inches 2 1 /1 6 2 3/8 2 7/8 3 1 /2 4 41 /2 5 5 1 /2 6 5/8 7 75/8 8 5/8 9 5/8 1 0 3/4 1 1 3/4 1 3 3/8 16 1 8 5/8 20 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT F.1 .1 4. 3.2. 7 327 Determin ation of Actuator Nominal Si ze Sizes shall be determined by the manufacturer. F.1 .1 4. 3.3 Desig n Valid ation by Temperatu re Rating The temperature range validated by the test product shall validate all temperature classes that fall entirely within that range. F.1 .1 4. 3.4 Desig n Valid ation by Stan dard Test Flu id Rating for Nonmetalli c Seals The standard test fluid rating validated by the test product shall validate all products of the same product family and material properties as the test product (see Table F.5). Table F.5 F.1 .1 4. 3.5 — Scaling for Nonmetallic Seals Material of Classes of Produ cts Tested Products Vali dated AA/BB CC DD/EE FF/HH AA, BB AA, BB, CC AA, BB, DD, EE AA through HH Desig n Valid ation by PSL Validation of equipment shall be independent of the PSL of the production equipment. F.1 .1 5 Documentati on F.1 .1 5. 1 Desig n Valid ation Files The manufacturer shall maintain a file on each design validation. F.1 .1 5. 2 Contents of Valid ation Fi les Validation files shall contain or reference the following information, if applicable: a) test number and revision level, or test procedure; b) complete identification of the product being tested, including identification of product family, if applicable; c) date of test completion; d) test results and post-test examination conclusions (see F.1 .6.4); e) maintenance performed on tested equipment. NOTE This may include a record that identifies the test phase in which the maintenance was performed. EXAMPLE Examples include quantity/type of lubricant, plastic packing, applied maintenance torque, lubrication of fittings, or pressure boundary penetrations. 328 f) API S PECIFICATION 6A model numbers and other pertinent identifying data on all other sizes, rated working pressures, temperature ranges, and standard test fluid ratings of products of the same product family that are qualified by the validation of this particular product; g) class of seal designs (static, dynamic); h) all detailed dimensional drawings and material specifications applicable to the tested product, including seals and nonextrusion devices; i) sketch of test fixture, product and seal or sample; temperature and pressure measurem ent locations should be shown; j) actual sealing-surface dimensions; k) all test data specified in this annex, including actual test conditions (pressure, temperature, etc.) and observed leakages or other acceptance parameters; l) identification of testing media used; m) test equipment identification and calibration status; n) certification of manufacturer report, including the supplier of test seals, molding dates, compound identifications, and batch numbers for nonmetallic materials; o) certificate of conformance that the tested equipment is in accordance with the design requirements of this specification. F.1 .1 6 Test Equipment Calibration Requirements F.1 .1 6.1 General NOTE The calibration requirements for equipment necessary to conduct the design validation tests described in this annex are described in F.1 .1 6. Test equipment for pressure-measuring, load-measuring, temperature-measuring, torque-measuring, elastomer physical and mechanical-property-measurement, and any other equipment used to measure, or record test conditions and results shall be calibrated. Except for specific requirement s instructions shall provide all the requirements for the identification, control, calibration, adjustment, intervals between calibrations and accuracy of all the testing equipment to which this specification is applicable. s in F. 1 . 1 6. 2, th e m a n u fa ctu re r’ F.1 .1 6.2 Measuring and Testing Equipment Equipment for measuring dimensions shall be controlled and calibrated by the methods specified in this specification to maintain the accuracy required by the manufacturer s specification. Equipment for measuring dimensions for which this specification is not applicable shall be controlled and calibrated by the manuf s written specifications to maintain the accuracies required by this annex. Test pressuremeasuring devices shall conform to the requirements of 1 0.2. ’ a ctu re r’ F.1 .1 6.3 Status When used for validation, equipment shall be calibrated in accordance with the requirements of the manufacturer and this specification. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 329 F.2 Product-specific Design Validation F.2.1 General F.2.1 .1 NOTE Design Validation Procedures that are specific and unique to the product being tested are contained in F.2. The procedures shall be in addition to the procedures of F.1 , unless otherwise specified in Annex F. F.2.1 .2 Acceptance Criteria Unless noted otherwise, acceptance criteria for specific steps in F.2 shall be in accordance with F.1 . F.2.1 .3 Re-energization Any seal requiring re-energization during the test, except as specified in the product operating procedures, shall be retested. F.2.1 .4 Actuated Valves, Chokes, or Other Actuated Products Valves, chokes, or other products designed for actuators shall have the same design validation as the manually actuated products. Design validation of a manual valve or choke shall validate an actuated valve or choke and design validation of actuated valve or choke shall validate a manual valve or choke, provided that the basic design is the same, and functional differences between manual and actuated designs are subjected to appropriate validation through fixture testing or product testing. These functional differences shall include, but not be limited to, the following: — — — — — stem-seal design; stem size; stem movement (linear vs. rotary); bonnet design; relative speed of operation (hydraulic vs. pneumatic). The manufacturer shall have documentation and/or validation to support the application of the actuated valve, choke, or other product to the type of actuator, hydraulic or pneumatic. F.2.1 .5 Bottom Casing Packoff NOTE Bottom casing packoffs are considered part of the hanger but may be tested separately. F.2.2 Design Validation for PR2F Valves F.2.2.1 NOTE General See Table F.6 for a summary of design validation requirements for valves. 330 API S PECIFICATION 6A Table F.6—Summary of Design Validation Requirements for Valves Performance Requirement PR2F Open/close cycling dynamic pressure test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) 1 60 cycles as specified in F.2.2 Low-pressure seat test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) 1 h hold period at 5 % to 1 0 % of rated working pressure as specified in F.2.2 Open/close cycling dynamic pressure gas test at maximum and minimum temperatures 20 cycles at each extreme as specified in F.2.2 Low-pressure seat test at maximum and minimum temperatures 1 h hold period at 5 % to 1 0 % of rated working pressure as specified in F.2.2 Operating force or torque As specified in F.2.2 Pressure/temperature cycling As specified in F.1 .1 1 Testing of nonmetallic seals As specified in F.1 .1 3 Acceptance criteria, unless noted otherwise for specific steps in F.2.2, shall be in accordance with F.1 . F.2.2.2 Design Validation Procedure F.2.2.2.1 Force or Torque Measurement F.2.2.2.1 .1 General The break-away and running torques or forces shall be measured. NOTE 1 This is not applicable to check valves. NOTE 2 The torque or forces may be determined by direct or indirect measurements (i.e. pressure applied to an area). F.2.2.2.1 .2 Procedure The procedure shall be determined and documented by the manufacturer. F.2.2.2.1 .3 Acceptance Criteria The operating forces or torques shall be with in the m anufactu rer’ s specifications. F.2.2.2.2 Dynamic Test at Ambient Temperature F.2.2.2.2.1 Procedure for Gate, Ball, and Plug Valves Gate, ball, and plug valves shall be tested as follows. a) Fill the downstream end of the valve with the test medium at 1 % or less of test pressure. b) Apply pressure equal to the rated working pressure against the upstream side of the gate, ball, or plug. All subsequent seat tests shall be in the same direction. c) Open the valve fully, starting against the full differential pressure. Pressure shall be maintained at a minimum of 50 % of the initial test pressure after the initial partial opening. The opening stroke may be interrupted to adjust the pressure within the above limits. d) Close the valve fully while pressure is maintained within the limits of the preceding step. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 331 e) Bleed the downstream pressure to 1 % or less of test pressure after the valve is fully closed. f) Repeat the above steps until a minimum of 1 60 open-and-close cycles have been carried out. F.2.2.2.2.2 Procedure for Check Valves Check valves shall be tested as follows. a) Apply pressure equal to the rated working pressure to the downstream side of the valve, while the upstream side is vented to atmosphere. b) Relieve the pressure to 1 % or less of test pressure and unseat the valve. Repeat F.2.2.2.2.2 a) and F.2.2.2.2.2 b) until a minimum of 1 60 pressure cycles have been carried out. F.2.2.2.3 Dynamic Test at Maximum Rated Temperature This test shall be performed at maximum rated temperature in accordance with F.2.2.2.2, except that the minimum number of open-and-close cycles shall be 20 and the test medium shall be gas. F.2.2.2.4 Gas Body Test at Maximum Rated Temperature This test shall be performed at maximum rated temperature as follows. a) Gate, ball, and plug valves shall be in the partially open position during testing. Test check valves from the upstream side. b) Test pressure shall be the rated working pressure. c) The hold period shall be as specified in F.1 .1 1 .3 b), but do not release the pressure at the end of the hold period. F.2.2.2.5 Gas Seat Test at Maximum Rated Temperature At the end of the hold period of F.2.2.2.4, the valve shall be closed. The rated working pressure shall be maintained on the upstream side of the gate, ball, or plug and release it on the downstream side. Check valves shall be tested from the downstream side. There shall be one hold period of not less than 1 h duration; then release the pressure. F.2.2.2.6 Low-pressure Seat Test at Maximum Rated Temperature The valves shall be subjected to a differential pressure of no less than 5 % and no more than 1 0 % of the rated working pressure. The pressure shall be applied on the upstream side of the gate, ball, or plug and released on the downstream side for one hold period of a minimum of 1 h. For check valves, the lowpressure seat test pressure shall be applied on the downstream end of the valve with the opposite end vented to the atmosphere. F.2.2.2.7 Dynamic Test at Minimum Rated Temperature A dynamic test at minimum rated temperature shall be performed as specified in F.2.2.2.2, except that the minimum number of open-and-close cycles shall be 20, and the test medium shall be gas. F.2.2.2.8 Gas Body at Minimum Rated Temperature This test shall be performed in accordance with F.2.2.2.4, except at minimum rated temperature. 332 API S PECIFICATION 6A F.2.2.2.9 Gas Seat Test at Minimum Rated Temperature This test shall be performed in accordance with F.2.2.2.5, except at minimum rated temperature. F.2.2.2.1 0 Low-pressure Seat Test at Minimum Rated Temperature This test shall be performed in accordance with F.2.2.2.6, except at minimum rated temperature. F.2.2.2.1 1 Body Pressure Cycling Test at Ambient Temperature Steps F.1 .1 1 .3 e) through F.1 .1 1 .3 o) shall be performed with gate, ball, and plug valves partially open. F.2.2.2.1 2 Body Pressure Holding Test at Ambient Temperature Step F.1 .1 1 .3 p) shall be performed with gate, ball, and plug valves partially open, but do not release the pressure. F.2.2.2.1 3 Gas Seat Test at Ambient Temperature The valve shall be closed. The rated working pressure shall be maintained on the upstream side of the gate, ball, or plug and released on the downstream side. Check valves shall be tested from the downstream side. There shall be one pressure-holding period of not less than 1 5 min duration; then release the pressure. F.2.2.2.1 4 Body Low-pressure Holding Test at Ambient Temperature Step F.1 .1 1 .3 q) shall be performed on gate, ball, and plug valves with the valve partially open. F.2.2.2.1 5 Low-pressure Seat Test at Ambient Temperature Valves shall be subjected to a differential pressure of no less than 5 % and no more than 1 0 % of the rated working pressure. One hold period of a minimum of 1 h duration shall be applied (in each direction, for bidirectional valves). For check valves, the low-pressure seat test pressure shall be applied on the downstream end of the valve, with the opposite end vented to atmosphere. F.2.2.2.1 6 Final Force or Torque Measurement This test shall be performed in accordance with F.2.2.2.1 . F.2.3 Design Validation for PR2F Actuators F.2.3.1 General NOTE See Table F.7 for a summary of design validation requirements for actuators. Actuators, including electric actuators, shall be subjected to a functional test to demonstrate proper assembly and operation. Test medium for pneumatic actuators shall be a gas. Test medium for hydraulic actuators shall be a suitable hydraulic fluid. The actuator shall be tested either on a valve/choke or on a fixture that simulates the opening/closing dynamic force profile of a valve/choke. A fixture test of a valve operator shall include the reduction in resisting force and resulting motion of the stem that occur when the valve is opened against differential pressure. If the bonnet assembly is part of the actuator, a validation of the stem seal and bonnet design shall be performed to validate these design elements to the requirements for valves. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 333 Table F.7—Summary of Design Validation Requirements for Actuators Performance Requirement PR2F Operating force or torque measurement Actuator seal test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) As specified in F.2.2.2.1 3 cycles as specified in F.2.3.2.1 Dynamic open/close pressure cycling at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) 1 60 cycles as specified in F.2.3.2.2 Dynamic open/close cycling test at maximum temperature 20 cycles as specified in F.2.3.2.3 Dynamic open/close cycling at minimum temperature 20 cycles as specified in F.2.3.2.4 Pressure/temperature cycles As specified in F.2.3.2.5 F.2.3.2 Testing F.2.3.2.1 Actuator Seal Test at Ambient Temperature Actuator seals shall be pressure-tested in two steps by applying a pressure of 20 % and of 1 00 % of the rated working pressure to the actuator. The minimum hold period for each test pressure shall be 1 0 min at 20 % pressure and 5 min at 1 00 % pressure for pneumatic actuators and 3 min at each test pressure for hydraulic actuators. This actuator seal test shall be repeated a minimum of three times. F.2.3.2.2 Dynamic Open/Close Cycling Test at Ambient Temperature The actuator shall be tested for proper operation by cycling the actuator an equivalent of 1 60 open-close valve cycles. The acceptance criteria s hall be within the manufacturer’ s specifications. The pressure applied shall be equal to the rated working pressure of the actuator. Test power supplied to electric actuators shall be in accordance with the electrical design requirements. F.2.3.2.3 Dynamic Open/Close Cycling Test at Maximum Rated Actuator Temperature The actuator shall be tested for proper operation by cycling the actuator an equivalent of 20 open-close valve cycles at the maximum rated temperature of the actuator. The acceptance criteria shall be within the manufacturer’ s specifications. The pressure applied shall be equal to the rated working pressure of the actuator. Test power supplied to electric actuators shall be in accordance with the electrical design requirements. F.2.3.2.4 Dynamic Open/Close Cycling Test at Minimum Rated Actuator Temperature The actuator shall be tested for proper operation by cycling the actuator an equivalent of 20 open-close valve cycles, at minimum rated temperature of the actuator. The acceptance criteria shall be within the manufacturer’ s specifications. The pressure applied shall be equal to the rated working pressure of the actuator. Test power supplied to electric actuators shall be in accordance with the electrical design requirements. F.2.3.2.5 Pressure/Temperature Cycles The pressure/temperature cycles shall be steps F.1 .1 1 .3 e) through F.1 .1 1 .3 q). F.2.4 Design Validation for PR2F Chokes F.2.4.1 General NOTE 1 Design validation of an adjustable choke also validates a positive choke which has th e same body design and seat seal design. For testing of a positive choke, the dynamic test cycles (F.2.4.4, F.2.4.5, and F.2.4.7) are not required. 334 NOTE 2 API S PECIFICATION 6A See Table F.8 for a summary of design validation requirements for chokes. Table F.8—Summary of Design Validation Requirements for Chokes Performance Requirement PR2F Operating force or torque measurement Body static pressure test Seat-to-body seal test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) Dynamic open/close cycling pressure test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) a Dynamic open/close cycling pressure test at maximum temperature a Gas body test at maximum rated temperature Dynamic open/close cycling pressure test at minimum temperature a Gas body at minimum rated temperature Body pressure/temperature cycling Body pressure-holding test at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) Body low-pressure holding test Second seat-to-body at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) Testing of nonmetallic seals As specified in F.2.4.2 Not applicable As specified in F.2.4.3 1 60 cycles as specified in F.2.4.4 20 cycles as specified in F.2.4.5 As specified in F.2.4.6 20 cycles as specified in F.2.4.7 As specified in F.2.4.8 As specified in F.2.4.9 As specified in F.2.4.1 0 As specified in F.2.4.1 1 As specified in F.2.4.1 2 As specified in F.1 .1 3 FOOTNOTE a Does not apply to a positive choke. F.2.4.2 Force or Torque Measurement F.2.4.2.1 General The break-away and running torques or forces shall be measured. NOTE The forces may be determined by direct or indirect measurements (i.e. pressure applied to an area). F.2.4.2.2 Procedure The procedure shall be determined and documented by the manufacturer. F.2.4.2.3 Acceptance Criteria The operating forces or torque s hall be within the manufacturer’ s specifications. F.2.4.3 Hydrostatic Seat-to-body Seal Test The hydrostatic seat-to-body seal test shall be performed at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) by applying rated working pressure and holding for a minimum of 1 h to confirm the integrity of the seat-to-body seal. NOTE 1 A blind seat may be used fo r this test at the manufacturer’ s option. NOTE 2 For an adjustable choke, a separate test or fixture test may be performed to confirm the integrity of the seatto-body seal, in accordance with F.2.4.3, F.2.4.9, F.2.4.1 0, and F.2.4.1 1 . In this case, F.2.4.1 2 may be omitted. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 335 F.2.4.4 Dynamic Open/Close Cycling Pressure Test at Ambient Temperature The rated working pressure shall be applied, and the stem cycled at rated working pressure a minimum 1 60 times open-close-open. The mating parts shall be free of all lubrication not specified in the manufactu rer’ s part or assembly specifications or maintenance procedures. The acceptance criteria shall be with in th e m anu factu rer’ s written specifications. Adjust the internal pressure to compensate for expansion and contraction of the test fluid chamber. F.2.4.5 Dynamic Open/Close Cycling Pressure Test at Maximum Rated Temperature A dynamic cycling test shall be performed at the maximum rated temperature by repeating F.2.4.4, except as follows. — The temperature shall be equal to the maximum temperature. — The test medium shall be gas. — Cycle the stem 20 times open to close and back to open. F.2.4.6 Gas Body at Maximum Rated Temperature A gas body test shall be performed at maximum rated temperature as follows. — The choke shall be in the partially open position during testing. — Test pressure shall be the rated working pressure. — One hold period of a minimum of 1 h duration shall be applied. F.2.4.7 Dynamic Test at Minimum Rated Temperature A dynamic test shall be performed at the minimum rated temperature by repeating F.2.4.5, except at the minimum rated temperature. F.2.4.8 Gas Body at Minimum Rated Temperature A gas body test shall be performed at the minimum rated temperature as follows. — The choke shall be in the partially open position during testing. — Test pressure shall be the rated working pressure. — One hold period of a minimum of 1 h duration shall be applied. F.2.4.9 Body Pressure/Temperature Cycles Steps F.1 .1 1 .3 e) through F.1 .1 1 .3 o) shall be performed with the seat open. F.2.4.1 0 Body Pressure Holding Test at Ambient Temperature Step F.1 .1 1 .3 p) shall be performed with the seat open, but do not release the pressure. F.2.4.1 1 Body Low-pressure Holding Test at Ambient Temperature Step F.1 .1 1 .3 q) shall be performed with the seat open. 336 API S PECIFICATION 6A F.2.4.1 2 Second Seat-to-body Seal Test at Ambient Temperature A second hydrostatic seat-to-body seal test shall be performed by applying rated working pressure at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) and holding for a minimum of 1 h to confirm the integrity of the seat-to-body seal after pressure/temperature cycle testing. NOTE A blind seat may be used fo r th i s test at the m anufactu rer’ s option. F.2.5 Design Validation for PR2F Casing-head Housings, Casing-head Spools, Tubinghead Spools, Crossover Connectors, and Adapter and Spacer Spools F.2.5.1 General NOTE See Table F.9 for a summary of design validation requirements for casing-head housings, casing-head spools, tubing-head spools, crossover connectors, and adapter and spacer spools. F.2.5.2 Deformation NOTE The deformation of casing-head housings, casing-head spools, and tubing-head spools due to hanger loading is outside the scope of this annex. Products shall be capable of sustaining rated loads without deformation to the extent that other required performance characteristics cannot be met. Table F.9—Summary of Design Validation Requirements for Casing-head Housings, Casing-head Spools, Tubing-head Spools, Crossover Connectors, and Adapter and Spacer Spools Performance Requirement PR2F Pressure As specified in F.2.5.4 Thermal cycles Objective evidence Penetrations As specified in F.2.1 5 Fluid compatibility Objective evidence F.2.5.3 Penetrations NOTE 1 Penetrations for lock screws, hanger pins, and retainer screws are not addressed in performance testing of these members but are addressed in F.2.1 5. NOTE 2 Fittings and pressure boundary penetrations are addressed in F.2.20. F.2.5.4 Testing Design validation shall be achieved through production hydrostatic pressure testing as required for the PSL to which the equipment is manufactured (see 1 0.4.7). F.2.6 Design Validation for PR2F Group 1 Slip-type Hangers F.2.6.1 General Load cycling capacity testing shall consist of three hold periods at maximum rated load capacity, and two hold periods at the minimum rated load capacity, with 5 min minimum for each hold period, as shown in Figure F.2. NOTE The pressure/temperature cycles of F.1 .1 1 are not required. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 337 FOOTNOTE a Five minutes. Figure F.2 —Load Cycle Testing for Hangers F.2.6.2 Load Cycling The load cycle test in accordance with Figure F.2 shall be performed. F.2.7 Design Validation for PR2F Group 2 Slip-type Hangers F.2.7.1 General NOTE See Table F.1 0 for a summary of design validation requirements for group 2 slip-type hangers. Table F.1 0—Summary of Design Validation Requirements for Group 2 Slip-type Hangers Performance Requirement PR2F Load cycling As specified in F.2.6 Pressure seal(s) As specified in F.1 .1 1 Fluid compatibility As specified in F.1 .1 3 F.2.7.2 Pressure/Temperature Testing with Load Cycle testing shall be performed in accordance with F.1 .1 1 from either direction A or direction B (see Figure F.3 s pressure rating at the maximum rated load is not equal to the rated working pressure, the test shall be repeated using the rated working pressure of the hanger s rated hanging load at that pressure. ). If th e m a n u fa ctu re r’ wi th th e m a n u fa ctu re r’ 338 API S PECIFICATION 6A Key 1 well bore pressure area 2 annular pressure area A, B Directions of pressure application (see text). Figure F.3 —Group 2 and Group 3 Hangers F.2.8 Design Validation for PR2F Group 3 Slip-type Hangers NOTE See Table F.1 1 for a summary of design validation requirements for group 3 slip-type hangers. Table F.1 1 —Summary of Design Validation Requirements for Group 3 Slip-type Hangers Performance Requirement PR2F Load cycling Pressure from above seal(s) Thermal cycle Fluid compatibility Pressure from below seal(s) As specified in F.2.6 As specified in F.1 .1 1 and F.2.8 As specified in F.1 .1 1 and F.2.8 As specified in F.1 .1 3 As specified in F.1 .1 1 and F.2.8 Validation testing shall be the same as for PR2F group 2 slip-type hangers, with the addition of a separate test in the same manner but with external pressure across the annular packoff in the other direction, as identified in Figure F.3. The bottom casing packoff shall be tested from above in the same manner. The ring joint pressure area shall be hydrostatically tested, as identified in Figure F.4, at the rated working pressure at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F), one time for a 5 min minimum hold period. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 339 Key 1 ring-gasket pressure area 2 bottom casing packoff 3 annular seal A, B, C, D Directions of pressure application (see text). Figure F.4 —Group 3 Hangers with Crossover Seal I f the m anu factu rer’ s pressure rating from below is different from the pressure rating from above, a test at the appropriate pressure for each direction shall be performed. NOTE The bottom casing packoff may be cycle-tested separately, as shown in Figure F.6, or concurrently with the packoff, as shown in Figure F.7 or Figure F.8 . F.2.9 Design Validation for PR2F Group 4 Slip Hangers NOTE See Table F.1 2 for a summary of design validation requirements for group 4 slip-type hangers. Table F.1 2—Summary of Design Validation Requirements for Group 4 Slip-type Hangers Performance Requirement PR2F Load cycling Pressure from above seal(s) Thermal cycle Fluid compatibility Pressure from below seal(s) As specified in F.2.6 As specified in F.1 .1 1 As specified in F.1 .1 1 As specified in F.1 .1 3 As specified in F.1 .1 1 As specified in F.1 .1 1 with the hanger held in place by a retention feature with minimum rated tubular load and maximum annular pressure from below only Retention feature test by annular pressure Validation testing shall be the same as PR2F group 3 hangers, with an additional test of the retention feature in accordance with Table F.1 2. 340 API S PECIFICATION 6A F.2.1 0 Design Validation for PR2F Group 1 Mandrel-type Hangers F.2.1 0.1 General NOTE See Table F.1 3 for a summary of design validation requirements for group 1 mandrel-type hangers. Table F.1 3—Summary of Design Validation Requirements for Group 1 Mandrel-type Hangers Performance Requirement PR2F Load cycling Internal pressure test As specified in F.2.1 0 As specified in F.2.1 0 F.2.1 0.2 Internal Pressure Test One internal pressure test shall be performed at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) with a hold period of 1 5 min at rated working pressure. If the product does n ot meet the thread manufacturer’ s dimensional and material strength requirements, then the threaded connector shall be tested. NOTE The test may be performed in a fixture separate from the hanger. F.2.1 0.3 Load Cycling The hanger shall be load-tested per F.2.6. Load testing of the end connectors shall not be required. F.2.1 1 Design Validation for PR2F Group 2 Mandrel-type Hangers F.2.1 1 .1 General NOTE See Table F.1 4 for a summary of design validation requirements for group 2 mandrel-type hangers. Table F.1 4—Summary of Design Validation Requirements for Group 2 Mandrel-type Hangers Performance Requirement PR2F Load cycling Pressure seal(s) Thermal cycling seal(s) Fluid compatibility Internal pressure test As specified in F.2.1 1 As specified in F.1 .1 1 As specified in F.1 .1 1 As specified in F.1 .1 3 As specified in F.2.1 1 F.2.1 1 .2 Load Cycling The load cycle test shall be performed as specified in F.2.6. F.2.1 1 .3 Internal Pressure Test The hangers shall be internally pressure-tested as specified for PR2F group 1 mandrel hangers (see F.2.1 0.2). F.2.1 2 Design Validation for PR2F Group 3 Mandrel-type Hangers F.2.1 2.1 General NOTE See Table F.1 5 for a summary of design validation requirements for group 3 mandrel-type hangers. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 341 Table F.1 5—Summary of Design Validation Requirements for Group 3 Mandrel-type Hangers Performance Requirement PR2F Load cycling Internal pressure tests Thermal cycling seal(s) Fluid compatibility Pressure from below seal(s) Pressure from above seal(s) As specified in F.2.1 2 As specified in F.2.1 2 As specified in F.1 .1 1 and F.2.1 2 As specified in F.1 .1 3 As specified in F.1 .1 1 and F.2.1 2 As specified in F.1 .1 1 and F.2.1 2 F.2.1 2.2 Downhole Control Line If downhole control-line or electric-cable preparations are included, they shall hold the rated working pressure and be subjected to the same testing requirements as the hanger. F.2.1 2.3 Pressure Cycle Validation testing shall be the same as for PR2F group 2 mandrel-type hangers, with the addition of a separate test in the same manner, but with external pressure from the opposite side of the annular seal, as identified in Figure F.3. NOTE 1 For extended-neck hangers, see Figure F.4. The bottom casing packoff shall be tested in the same manner from the top and the bottom. The ring-gasket pressure area shall be hydrostatically tested for extended-neck hangers at the rated working pressure at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F), one time for a 5 min minimum hold period. NOTE 2 Figures F.5, F.6, F.7, and F.8 show schematic representations of the pressure and temperature cycle test requirements. FOOTNOTES a 5 % to 1 0 %. NOTE Pressure directions A and B are shown in Figures F.3 and F.4. Figure F.5 —Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers without Bottom Casing Packoff 342 API S PECIFICATION 6A FOOTNOTES a 5 % to 1 0 %. NOTE Pressure directions C and D are shown in Figure F.4. Figure F.6 —Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers with Bottom Casing Packoff Tested Separately FOOTNOTES a 5 % to 1 0 %. NOTE Pressure directions A, B, C, and D are shown in Figure F.4. Figure F.7—Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers with Bottom Casing Packoff Tested Concurrently S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 343 FOOTNOTES a 5 % to 1 0 %. NOTE Pressure directions A, B, C, and D are shown in Figure F.4, with A and C tested together. Figure F.8—Pressure/Temperature Cycles for Group 3 Slip and Mandrel-type Hangers with Bottom Casing Packoff Tested Concurrently F.2.1 2.4 Internal Pressure Test Hangers shall be internally pressure-tested as specified for PR2F group 1 mandrel-type hangers in F.2.1 0.2. F.2.1 2.5 Load Cycling The load cycle test shall be performed as specified in F.2.6. F.2.1 3 Design Validation for PR2F Group 4 Mandrel Hangers F.2.1 3.1 General NOTE See Table F.1 6 for a summary of design validation requirements for group 4 mandrel hangers. Table F.1 6—Summary of Design Validation Requirements for Group 4 Mandrel-type Hangers Performance Requirement PR2F Load cycling Internal pressure test Thermal cycling seal(s) Fluid compatibility Pressure from below seal(s) Pressure from above seal(s) As specified in F.2.6 As specified in F.2.1 3 As specified in F.1 .1 1 and F.2.1 3 As specified in F.1 .1 3 As specified in F.1 .1 1 and F.2.1 3 As specified in F.1 .1 1 and F.2.1 3 As specified in F.1 .1 1 and F.2.1 3 with the hanger held in place by a retention feature with minimum rated tubular load and maximum annular pressure from below only Retention feature test by annular pressure 344 API S PECIFICATION 6A F.2.1 3.2 Pressure/Temperature Cycling Validation testing shall be the same as for PR2F group 3 hangers. Three pressure/temperature cycles shall be performed as specified in F.1 .1 1 while the hanger is held in place by the retention feature. F.2.1 3.3 Internal Pressure Test Hangers shall be internally pressure-tested as specified for PR2F group 1 mandrel hangers in F.2.1 0.2. F.2.1 4 Design Validation for PR2F Group 5 Mandrel-type Hangers F.2.1 4.1 General NOTE See Table F.1 7 for a summary of design validation requirements for group 5 mandrel-type hangers. Table F.1 7—Summary of Design Validation Requirements for Group 5 Mandrel-type Hangers Performance Requirement PR2F Load cycling Internal pressure test Thermal cycling Fluid compatibility Pressure from below seal(s) Pressure from above annular seal(s) Retention feature test by full blind pressure As specified in F.2.6 As specified in F.2.1 4 As specified in F.1 .1 1 and F.2.1 4 As specified in F.1 .1 3 As specified in F.1 .1 1 and F.2.1 4 As specified in F.1 .1 1 and F.2.1 4 As specified in F.1 .1 1 and F.2.1 4 with the hanger held in place by a retention feature with minimum rated tubular load and maximum full blind pressure from below only As specified in F.2.1 4 Back-pressure valve preparation test F.2.1 4.2 Pressure/Temperature Cycling Validation testing shall be the same as for PR2F group 4 hangers, except for the test hanger retention feature with a full blind annular seal load as specified in F.1 .1 1 with pressure from below. The back-pressure valve preparation shall be independently pressure-tested at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) to rated working pressure of the hanger, cycled from atmospheric to rated working pressure three times with 5 min minimum hold periods with the pressure applied against the lower end of the back-pressure valve preparation. F.2.1 4.3 Internal Pressure Test Hangers shall be internally pressure-tested as specified for PR2F group 1 mandrel-type hangers in F.2.1 0.2. F.2.1 5 Design Validation for Packing Mechanisms for PR2F Lock Screws, Alignment Pins, and Retainer Screws NOTE See Table F.1 8 for a summary of design validation requirements for packing mechanisms for lock screws, alignment pins, and retainer screws. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 345 Table F.1 8—Summary of Design Validation Requirements for Packing Mechanisms for Lock Screws, Alignment Pins, and Retainer Screws Performance Requirement PR2F Pressure and thermal cycling Operating force or torque As specified in F.1 .1 1 Shal l with stand m an u factu rer’ s rated force or torque as specified in F.2.1 5 A simulated maximum load shall be applied at the m anu factu rer’ s recommended torque and then the pressure/temperature cycle test of F.1 .1 1 shall be performed. F.2.1 6 Design Validation for PR2F Group 1 Tubing-head Adapters Design validation shall be achieved through production hydrostatic pressure testing as required for the PSL to which the equipment is manufactured (see 1 1 .2). F.2.1 7 Design Validation for PR2F Group 2 Tubing-head Adapters F.2.1 7.1 General NOTE See Table F.1 9 for a summary of design validation requirements for group 2 tubing-head adapters. Table F.1 9—Summary of Design Validation Requirements for Group 2 Tubing-head Adapters Performance Requirement PR2F Load cycling Internal pressure test Thermal cycling Fluid compatibility As specified in F.2.1 7 As specified in F.2.1 7 Objective evidence Objective evidence F.2.1 7.2 Load Cycling The load cycle test shall be performed as specified in F.2.1 1 . F.2.1 7.3 Internal Pressure Test The internal pressure test of the tubing-head adapter shall be performed, including the end connectors, as specified in F.2.1 6. One internal pressure test shall be performed at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F) with a hold period of 1 5 min at rated working pressure. If the product does not meet the th read m anu factu rer’ s dimensional and material strength requirements, then the threaded connector shall be tested. NOTE The test may be performed in a fixture separate from the hanger. F.2.1 8 Design Validation for PR2F Other End Connectors F.2.1 8.1 General NOTE See Table F.20 for a summary of design validation requirements for OECs. 346 API S PECIFICATION 6A Table F.20—Summary of Design Validation Requirements for Other End Connectors Performance Requirement PR2F Pressure and thermal cycles As specified in F.1 .1 1 Subject connector to manufacturer’ s rated load that produces the highest stress case for one cycle Subject connector to manufacturer's rated make-and-break cycles (if applicable) As specified in F.1 .1 3 Bending moments Make-and-break Fluid compatibility F.2.1 8.2 PR2F Validation Test The entire connector shall be tested as specified in F.1 .1 1 . F.2.1 8.3 Make-and-break Cycles The connector shall b e subjected to the manufacturer’ s rated make-and-break cycles independent of the test in F.2.1 8.2. The working pressure shall be applied to the connector for a 5 min hold period after each makeup of the connector. F.2.1 8.4 Bending Moments The connector shall b e subjected to the manufacturer’ s rated load case for one cycle to the highest stress case determined for the connector, independent of the tests in F.2.1 8.2 and F.2.1 8.3. F.2.1 9 Design Validation for Ring Gaskets, Bolting, and Other Specified Products NOTE Validation testing is not required for specified flanged or studded end and outlet connectors, threaded end and outlet connectors, closure bolting, ring joint gaskets, bullplugs, tees and crosses, test and gauge connector ports, and other specified products that are completely specified (dimensions and materials) by this specification. F.2.20 Qualification for Fittings and Pressure Boundary Penetrations F.2.20.1 General Fittings and pressure boundary penetrations shall be validated either separately or installed on the equipment. Fittings and pressure boundary penetrations shall be free of all lubrication, unless specified in the specifications or maintenance procedures. manufacturer’ s If validation of the fittings is performed independently from the equipment, the test pressure shall be, at a minimum, the rated working pressure of the fitting. If validation of the fitting is performed installed on equipment, the test pressure shall be, at a minimum, the rated working pressure of the equipment. F.2.20.2 Test Procedure This test shall be performed with the secondary sealing device removed or compromised if allowed by the design. An additional step shall be completed to validate the sealing capability of the secondary device. If there is more than one sealing device in series, they shall be qualified separately. Test the complete assembly as follows. a) Apply test pressure to the fitting. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 347 b) Bleed pressure. If the fitting function requires bleeding or equalizing pressure, bleed pressure to zero by unseating the fitting. c) Reseat the primary sealing device, if applicable. d) Apply test pressure, hold for a period of 1 5 min, then release the pressure. e) Test the complete assembly in accordance with F.1 .1 1 . f) Apply test pressure to the fitting. g) Bleed pressure. If the fitting function requires bleeding or equalizing pressure, bleed pressure to zero by unseating the fitting. h) Reseat the primary sealing device, if applicable. i) Apply test pressure, hold for a period of 1 5 min, then release the pressure. If a secondary barrier is included in the design, defeat the primary sealing device, replace the secondary sealing device to the fitting and repeat steps a) through i) for the secondary sealing device. Annex G (informative) Design and Rating of Equipment for Use at Elevated Temperatures G.1 General In accordance with 4.3.2, the design of equipment for temperatures above 1 21 °C (250 °F) shall include the effects of temperature on material strength. NOTE 1 This annex provides two methods that may be used for the design and rating of equipment for use at elevated temperatures. The first is to de-rate the working pressure of the equipment at the elevated temperature to a pressure less than the room-temperature full-rated working pressure of the equipment. The second is to design the equipment for full-rated working pressure at the elevated temperature. NOTE 2 Data on the performance of flanged end connectors, as specified in this specification, at elevated temperatures are available in API 6AF1 . Caution —Annex G is not intended as a material selection guide for high-temperature use. Some alloys are embrittled after repeated or prolonged exposure to elevated temperatures. Care should be used in selection of alloys for these ratings. If plated or coated materials are used at temperatures greater than 1 80 °C (350 °F), the cracking potential can be increased. G.2 Elevated Temperature Ratings NOTE The temperature ratings given in Table G.1 may be used for equipment for service temperatures in excess of those covered by Section 4. Table G.1 —Temperature Ratings Classification X Y Temperature Range °C − 1 8 to 1 80 − 1 8 to 345 °F 0 to 350 0 to 650 G.3 Pressure-temperature De-rating NOTE 1 The rated working pressure of equipment may be de-rated for temperature ratings X and Y. De-rated equipment shall be marked in accordance with G.4. NOTE 2 The de-rated temperatures and pressures of Table G. 2 may be used for equipment with 6B flanges. Alternative de-rated pressures may be used for OECs, or for flanges specified in this specification based on the data of API 6AF1 . Table G.2—Optional Pressure-temperature Ratings for 6B Flanges Pressure Rating for Classes K to U MPa (psi) 1 3.8 (2000) 20.7 (3000) 34.5 (5000) FOOTNOTE See Table G.1 for temperature ratings. De-rated Pressure Class X, MPa (psi) Class Y, MPa (psi) 1 3.1 (1 905) 1 9.7 (2860) 32.8 (4765) 348 9.9 (1 430) 1 4.8 (21 45) 24.7 (3575) S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 349 G.4 Marking of De-rated Equipment In addition to the marking requirements of Section 1 2, equipment supplied for temperature ratings above 250° F (1 21 ° C) that is de-rated shall have the de-rated working pressure for the applicable maximum temperature marked on the equipment. G.5 Design of Equipment for Use at Elevated Temperature G.5.1 General It has been demonstrated that some flanges specified in this specification are capable of being used at full working pressure at elevated temperatures. In addition, some OECs are capable of being used at full-rated working pressure at elevated temperature. One purpose of this annex is to provide rules for the design of equipment for operation at full-rated working pressure at elevated temperature. A second purpose of this annex is to provide rules for the design of de-rated equipment for use at elevated temperatures. G.5.2 Procedure G.5.2.1 General De-rated equipment may be designed in accordance with the rules of API 6X, extended to include hightemperature cases as follows. There is no change to the rules of design for hydrostatic test conditions, since shell testing is carried out at a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F). For the operating conditions that include rated working pressure and loading at rated temperature, an Sm value may be used equal to two-thirds of a de-rated material yield strength, Se, at rated temperature. Derated yield strength may be determined by one of the methods given in G.5.2.2 or G.5.2.3. Elevated-temperature tensile strength shall be determined in the same manner as the elevated-temperature yield strength. G.5.2.2 Testing at Elevated Temperature G.5.2.2.1 QTC Testing Se at temperature shall be the minimum measured yield strength of the material tested at the rated temperature of the equipment. The room-temperature mechanical properties of the material shall equal or exceed the minimum requirements for the strength class of Table 8. The elevated-temperature tensile test(s) shall be performed on specimens removed from the required location within the same QTC used for roomtemperature tensile testing. At least one elevated-temperature tensile test shall be performed at the rated temperature of the equipment, using the methods of ASTM E21 or equivalent methods. If the elevated-temperature yield strength, E ty, meets or exceeds the minimum specified room-temperature yield strength, Smy, of Table 8, then Smy may be used as Se for the design. If the E ty is less than the Smy, then a value no greater than E ty shall be used as Se for the design. If the elevated-temperature test fails to meet the above requirements on the first attempt, two additional tensile tests may be performed to qualify the material. The results of each of these tests shall satisfy the required yield strength. 350 API S PECIFICATION 6A G.5.2.2.2 Material Grade Qualification Testing Se at temperature shall be minimum yield strength of the material strength class of Table 8, reduced by the amount of de-rating of yield strength at the elevated temperature compared to the measured yield strength a temperature between 4 °C and 50 °C (between 40 °F and 1 20 °F). Qualification testing shall be performed on a minimum of five heats of the material grade (same UNS alloy number or individual material composition and same heat-treat condition) for a particular strength class at elevated temperature and at room temperature. In addition, the room -temperature and elevated-temperature tensile specimens shall be obtained from the required location within the same QTC for a given heat. The yield strength values, E ty and R ty, shall each be averaged for use in determining the amount of yield derating at a particular temperature. The yield reduction ratio at temperature, Yr, shall be calculated as given in Equation (G.1 ): Yr E ty R ty (G.1 ) where R ty is the room-temperature yield strength (measured, 5 heats minimum); E ty is the elevated-temperature yield strength (measured, 5 heats minimum). The elevated-temperature yield strength, Se, is then calculated as given in Equation (G.2): Se Yr Sy (G.2) where Sy is the minimum specified room-temperature yield strength for the material. The elevated-temperature tensile data along with the room-temperature data for the material grade shall be contained in a material qualification file for each material grade, and it is not necessary that this test be performed on a heat lot basis. G.5.2.3 Reference Sources G.5.2.3.1 API 1 7TR8 Technical Report API 1 7TR8 provides guidance regarding HPHT applications that are beyond the scope of this specification. G.5.2.3.2 API TR 6AF1 The material may be de-rated using the de-rating factors, Yr, shown in Table G.3, which, in part, are taken from API 6AF1 , Table 1 . G.5.2.3.3 ASME Boiler and Pressure Vessel Code Se can be found for some materials in ASME BPVC:2004 with 2005 and 2006 addenda, Section II, Part D, Table Y-1 . S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 351 Table G.3—Optional Material De-rating Factors for Elevated Temperature De-rating Factor, Yr Material Carbon and low-alloy steels Martensitic, ferritic, and precipitation-hardened stainless steels Austenitic and duplex stainless steels Corrosion-resistant alloys (CRAs) 1 80 °C (350 °F) 345 °C (650 °F) 0.85 0.85 0.80 0.95 0.75 0.75 0.73 0.85 Caution —This table does not constitute a recommendation of the use of any specific alloy at high temperature. Some materials are embrittled after repeated or prolonged exposure to elevated temperatures. Care should be taken when choosing a material for use at temperatures permitted by temperature classes X and Y in Table G.1 . G.5.2.3.4 Other Data The material may be de-rated using the de-rating factors, Yr, shown in Table G.4. Table G.4—Optional Material De-rating Factors for Elevated Temperature Material De-rating Factor, Yr 1 49 °C (300 °F) 1 77 °C (350 °F) 232 °C (450 °F) 25 Cr super duplex ASTM 453/453M Gr 660 (UNS S66286) 71 8 (as per API 6ACRA) (UNS N0771 8) 925 (UNS N09925) AISI 41 30 0.81 0.97 0.94 0.92 0.91 0.78 0.96 0.93 0.92 0.90 0.73 0.94 0.91 0.90 0.88 AISI 8630 (Modified) 2- 1 /4 Cr 1 Mo (UNS K21 590) AISI 41 40 AISI 41 0 SS (UNS S41 000) F6NM (UNS S42400) 725/625 Plus (UNS N07725 and UNS N0771 6) 0.92 0.92 0.92 0.91 0.92 0.93 0.90 0.91 0.90 0.90 0.91 0.92 0.87 0.89 0.88 0.88 0.88 0.89 FOOTNOTES a Section size affects hardenability. CAUTION —This table does not constitute a recommendation of the use of any specific alloy at high temperature. Some materials are embrittled after repeated or prolonged exposure to elevated temperatures. Care should be taken when choosing a material for use at temperatures permitted by temperature classes X and Y in Table G.1 . Annex H (informative) Recommended Assembly of Closure Bolting H.1 Lubrication H.1 .1 Gasket Lubrication Ring gaskets installed in 6B or 6BX flanged and studded connectors should be lightly lubricated prior to assembly. Appropriate lubricants include mineral-base oil (20 W or higher), synthetic motor oil (5W or higher) or a general-purpose grease suitable for high-pressure metal-to-metal application. Greases or thread compounds with metallic additives shall not be used. Lubricant, if applied, shall be applied as a thin film, never in sufficient amount to have any possibility of filling the grooves. This is recommended to avoid galling of the gasket and/or ring groove mating seal surfaces and is particularly important for stainless steel or CRA ring grooves. The connections are designed to achieve a mechanical preload between the gasket OD seal surface and the outside flank of the groove on initial assembly. To ensure a reliable metal seal, the 6B and 6BX connector designs produce contact bearing stresses at the 23° mating surfaces that are many times higher than the rated working pressure. As the flange bolting is made up, the narrow 23° gasket seal surfaces must slide along the 23° flanks of the grooves, under very high load. Without lubrication, this could cause damage to the seal surfaces. If the connection is disassembled and re-assembled for service, lubrication of the metal gasket for assembly is essential to allow repeated use of the equipment without repair of the ring grooves. Because of the high bearing stress, the film thickness of lubricant initially applied to the gasket is not critical. H.1 .2 Bolting Lubrication To achieve the desired tensile preload in the studs, the stud threads and the bearing face of the nuts should be well lubricated. Paint thickness should be minimal (e.g. primer coat only) in the bearing areas of the flange back-face where the nuts contact it. Multipart coating systems have been known to creep over time under the high crushing loads of the nuts, resulting in leakage. H.2 Bolt Tightening Pattern Flange bolting shall be tightened gradually, repeatedly working around the bolt pattern in a “ crisscross ” or As an alternative, multihead tools may be used per the manuf acturer’ s procedures. “star” pattern . NOTE Examples of bolt make-up sequence are shown in Figure H.1 and in ASME PCC-1 . 352 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 353 Figure H.1 —Recommended Bolting Make-up Patterns H.3 Recommended Make-up Torque H.3.1 General Principles It has been shown that the torque values given in Table H.1 and Table H.2 are acceptable values for use in type 6B and 6BX flanges in some applications. NOTE Refer to API TR 6AF, API TR 6AF1 , or API TR 6AF2 for data on the effects on flange performance of bolt preload stress and other factors. It should be recognized that torque applied to a nut is only one of several ways to approximate the tension and stress in a fastener. Table H.1 and Table H.2 are based on calculations that assume certain friction coefficients for the friction between the studs and nuts, and between the nuts and the flange face. Some factors that affect the relationship between nut torque and stud stress are as follows: — — — — thread dimensions and form; surface finish of studs, nuts, and flange face; degree of parallelism between nut face and flange face; type of lubrication and coatings of the threads and nut bearing surface areas. 354 API S PECIFICATION 6A Table H.1 Stud Th reads Diameter per in. ― Recommended Torqu es for Flang e Bolting (SI Units) Studs with Sy = 550 MPa Studs with Sy = 720 MPa Bolt Stress Equal to Bolt Stress Equal to 275 MPa 360 MPa Studs with Sy = 655 MPa Bolt Stress Equal to 327.5 MPa Tension Torque Torque Tension Torque Torque Tension Torque Torque D N F f = 0.07 f = 0.1 3 F f = 0.07 f = 0.1 3 F in. 1 /in. kN N-m N-m kN N-m N-m kN N-m N-m 0.500 0.625 0.750 0.875 1 .000 1 .1 25 1 .250 1 .375 1 .500 1 .625 1 .750 1 .875 2.000 2.250 2.500 13 11 10 9 8 8 8 8 8 8 8 8 8 8 8 25 40 59 82 1 07 1 40 1 77 21 9 265 31 5 369 428 492 631 788 36 70 1 22 1 93 288 41 3 569 761 991 1 263 1 581 1 947 2366 3375 4635 61 118 206 328 488 706 981 1 320 1 727 221 1 2777 3433 41 83 5997 8271 33 52 78 1 07 1 41 1 84 232 286 346 41 2 484 561 644 826 1 032 48 92 1 60 253 376 540 745 996 1 297 1 653 2069 2549 3097 441 8 6068 80 1 55 270 429 639 925 1 285 1 727 2261 2894 3636 4493 5476 7851 1 0,828 2.625 2.750 3.000 3.250 3.750 3.875 4.000 8 8 8 8 8 8 8 1 040 1 1 46 1 375 1 624 21 85 2338 2496 6394 7354 9555 1 2,1 54 1 8,685 20,620 22,683 1 1 ,429 1 3,1 68 1 7,1 56 21 ,878 33,766 37,293 41 ,057 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — f = 0.07 f = 0.1 3 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table H.2 Stud Diameter Threads per in. — 355 Recommended Torques for Flang e Bolting (USC Units) Studs with Sy = 80 ksi Bolt Stress Equal to 40 ksi Studs with Sy = 1 05 ksi Bolt Stress Equal to 52.5 ksi Studs with Sy = 95 ksi Bolt Stress Equal to 47.5 ksi Tension Torque Torque Tension Torque Torque Tension Torque Torque D N F f = 0.07 f = 0.1 3 F f = 0.07 f = 0.1 3 F f = 0.07 f = 0.1 3 in. 1 /in. lbf ft-lbf ft-lbf lbf ft-lbf ft-lbf lbf ft-lbf ft-lbf 0.500 0.625 0.750 0.875 13 11 10 9 5676 9040 1 3,378 1 8,469 27 52 90 1 43 45 88 1 53 243 7,450 1 1 ,865 1 7,559 24,241 35 68 118 1 88 59 115 200 31 9 — — — — — — — — — — — — 1 .000 1 .1 25 1 .250 1 .375 1 .500 1 .625 1 .750 1 .875 2.000 2.250 2.500 8 8 8 8 8 8 8 8 8 8 8 24,230 31 ,61 8 39,988 49,340 59,674 70,989 83,286 96,565 1 1 0,825 1 42,292 1 77,685 21 3 305 421 563 733 934 1 1 69 1 440 1 750 2496 3429 361 523 726 976 1 278 1 635 2054 2539 3094 4436 61 1 8 31 ,802 41 ,499 52,484 64,759 78,322 93,1 73 1 09,31 3 1 26,741 1 45,458 1 86,758 233,21 2 279 401 553 739 962 1 226 1 534 1 890 2297 3276 4500 474 686 953 1 281 1 677 21 46 2696 3332 4061 5822 8030 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 2.625 2.750 3.000 3.250 3.750 3.875 4.000 8 8 8 8 8 8 8 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 233,765 257,694 309,050 365,070 491 ,099 525,521 561 ,1 08 471 6 5424 7047 8965 1 3,782 1 5,208 1 6,730 8430 971 2 1 2,654 1 6,1 36 24,905 27,506 30,282 Two coefficients of friction are used in the tables. A coefficient of friction of 0.1 3 approximates the friction with threads and nut bearing surfaces being bare metal, well lubricated. For applications above 260 °C (500 °F), lubrication shall not contain lead, tin, antimony or bismuth. A coefficient of friction of 0.07 approximates threads and nut face coated with fluoropolymer material. Lubricants, surface finishes, etc., may influence the accuracy of the actual bolt tension when measuring torque. Therefore, the torque values listed in Table H.1 and Table H.2 are provided only as an informative guide. The torque and the make-up practices employed should be verified by the manufacturer. The tables show material properties equivalent to ASTM A1 93/A1 93M grades B7 and B7M, which are the most commonly used. Values of torque for materials having other strength levels may be obtained by multiplying the tabulated torque value b y the ratio of the new material’ s yield strength to the tabulated material’ s yield strength. 356 API S PECIFICATION 6A H.3.2 Equati ons For the values in Table H.1 and Table H.2, the stress area, A s , expressed in square millimeters (square inches), is calculated as given in Equation (H.1 ); the force per stud, F, expressed in newtons (pound-force), is calculated as given in Equation (H.2); the torque, , is calculated as given in Equation (H.3): – As = ¼ x π [D (0.9743 x P)] 2 (H.1 ) (H.2) F As F E P f E cos 6 H D K 4 F f P f 2 E cos 6 (H.3) where D is the thread major diameter, expressed in millimeters (inches); E is the pitch diameter of thread, expressed in millimeters (inches); ƒ is the friction coefficient; H is the hex size (nut), equal to 1 .5 D 3.1 75 mm (0.1 25 in.); K is the nut internal chamfer, equal to 3.1 75 mm (0.1 25 in.); P is the thread pitch, equal to 1 , expressed in millimeters (inches); number of threads per unit length is the stress in the stud/bolt. The torque obtained using units of millimeters and newtons is in units of newton-millimeters and is divided by 1 000 to obtain newton-meters (N-m). The torque obtained using units of inches and pounds is in units of inches-pound-force and is divided by 1 2 to obtain foot-pound-force (ft-lbf). NOTE The stresses in these calculations are based on stress area, and not on the minimum cross-sectional area of the bolting as required for stress calculations in 8.1 . H.3.3 Recommendati on for Specifi c Flang es The following flanges should not be assembled with a make-up torque that would produce a bolt stress greater than 275 MPa (40,000 psi): — — — — 1 3 5/8 in.: 1 3.8 MPa (2000 psi); 1 6 3/4 in.: 1 3.8 MPa (2000 psi); 21 1 /4 in.: 1 3.8 MPa (2000 psi); 1 3 5/8 in.: 20.7 MPa (3000 psi). Annex I (informative) Recommended Bolt Lengths I.1 Calculation I.1 .1 General NOTE Figure I.1 and Figure I.2 are provided for illustration of flange bolting and studded bolting configurations, respectively. Figure I.1 ―Flange Bolting Configurations Figure I.2 ―Studded Bolting Configurations 357 358 API S PECIFICATION 6A Equation (I.1 ) is used in establishing stud bolt lengths listed in Table I.1 and Table I.2 and is included here for the convenience of industry. Length shown in tables results from rounding as specified in I.1 .2. L = 2(T + t + d) + S + 2(P) (I.1 ) where L is calculated stud bolt length; T is total flange thickness; t is plus tolerance for flange thickness; d i s heavy hex nut thickness (equals nominal bolt diameter; see ASME B1 8.2.2); S is flange face standoff; S = 0 for BX assemblies [see Table D.9 (gasket)/Table E.9 (gasket) Type R and Table D.1 0 (gasket)/Table E.1 0 (gasket) Type RX]; — — P is maximum end point height (1 .5 x pitch of thread). I.1 .2 Roundi ng Off Procedure 0.01 0 in. (or more) greater than any 1 /4 in. increment, round off upward to the next 1 /4 in. increment; if less than 0.01 0 in., round off downward to the next 1 /4 in. increment. I.1 .3 End Point-hei g ht of Stud Bolts The end point is the end portion of a stud bolt beyond the complete thread and may be chamfered, rounded, or sheared. The maximum height of each end point shall be 1 .5 x pitch of thread. I.1 .4 Flang e Face Standoff Values, S The approximate distance between faces of made-up flanges, S (see Figure I.1 ) is given in Table D.9/Table E.9 Type R gasket and Table D.1 0/Table E.1 0 Type RX gasket. — — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 359 Table I.1 ―Stud Bolt Length Table for 6B Flange Connectors with “R” and “RX” Gaskets LENGTH = 2(T + t + d) + S + 2(P) T is total flange thickness; t is plus tolerance for flange thickness; d is heavy hex nut thickness; S is flange face standoff (with “RX” gasket); P is point max. (1 .5 x pitch). Dimensions in inches Flange Size and Pressure 2 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 2 9/1 6 2 9/1 6 3 1 /8 3 1 /8 3 1 /8 41 /1 6 41 /1 6 41 /1 6 5 1 /8 5 1 /8 5 1 /8 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000 FOOTNOTES * Tolerance on bolt length: Bolt Size and Thread 5 /8-1 1 UNC 7 /8-9 UNC 7 /8-9 UNC 3 /4-1 0 UNC 1 -8 UNC 1 -8 UNC 3 /4-1 0 UNC 7 /8-9 UNC 1 1 /8-8 UN 7 /8-9 UNC 1 1 /8-8 UN 1 1 /4-8 UN 1 -8 UNC 1 1 /4-8 UN 1 1 /2-8 UN +0.1 25/−0 in. for lengths up to 1 2 in. +0.250/− 0 in. for lengths over 1 2 in. Length* 5.000 6.500 6.500 5.500 7.000 7.000 5.750 6.500 7.750 6.500 7.500 8.500 7.250 8.250 1 0.500 Flange Size and Pressure 71 /1 6 71 /1 6 71 /1 6 9 9 9 11 11 11 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 21 1 /4 20 3/4 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 2000 3000 2000 3000 Bolt Size and Thread Length* 1 -8 UNC 1 1 /8-8 UN 1 3/8-8 UN 1 1 /8-8 UN 1 3/8-8 UN 1 5/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 7/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 1 /2 -8 UN 1 5/8-8 UN 1 5/8-8 UN 2-8 UN 7.500 8.500 1 1 .250 8.500 9.500 1 2.500 9.250 1 0.000 1 4.250 9.500 1 0.750 1 0.750 1 2.250 1 2.250 1 5.000 360 API S PECIFICATION 6A Table I.2 ― Stud Bolt Leng th Table for 6BX Fl ang e Connectors LENGTH = 2(T + t + d) + S + 2(P) T is total flange thickness; t is plus tolerance for flange thickness; d is heavy hex nut thickness; S is flange face standoff ( NOTE S = 0 for BX connection which has no standoff height); P is point max. (1 .5 x pitch). Fl an g e Size an d B olt Si ze an d Pressure Th read 1 1 3/1 6 1 1 3/1 6 1 1 3/1 6 2 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 2 9/1 6 2 9/1 6 3 1 /1 6 3 1 /1 6 3 1 /1 6 41 /1 6 41 /1 6 41 /1 6 5 1 /8 5 1 /8 71 /1 6 71 /1 6 7 1 /1 6 9 9 9 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 3 /4-1 0 UNC /8-9 UNC 1 -8 UNC 3 /4-1 0 UNC 7 /8-9 UNC 1 1 /8-8 UN 7 /8-9 UNC 1 -8 UN 1 1 /4-8 UN 1 -8 UNC 1 1 /8-8 UN 1 3/8-8 UN 1 1 /8-8 UN 1 3/8-8 UN 1 3/4-8UN 1 1 /8-8 UN 1 1 /2 -8 UN 1 1 /2 -8 UN 1 1 /2 -8 UN 2-8 UN 1 1 /2 -8 UN 1 7/8-8 UN 2 1 /2-8UN 7 FOOTNOTES * Tolerance on bolt length: +0.1 25/−0 in. for lengths up to 1 2 in. +0.250/− 0 in. for lengths over 1 2 in. Len g th * 5.500 6.000 7.750 5.500 6.500 8.500 6.500 7.250 9.500 7.250 8.000 1 0.250 8.500 9.750 1 2.500 9.250 1 1 .500 1 1 .750 1 3.000 1 7.750 1 3.500 1 6.000 21 .750 Dimensions in inches Fl an g e Size an d Bolt Si ze an d Pressure Th read 11 11 11 1 3 5/8 1 3 5/8 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 1 8 3/4 1 8 3/4 1 8 3/4 21 1 /4 21 1 /4 26 3/4 26 3/4 30 30 1 0,000 1 5,000 20,000 5000 1 0,000 1 5,000 20,000 5000 1 0,000 5000 1 0,000 1 5,000 5000 1 0,000 2000 3000 2000 3000 1 3/4-8 UN 2-8 UN 2 3/4-8 UN 1 5 /8-8 UN 1 7/8-8 UN 2 1 /4-8 UN 3-8 UN 1 7/8-8 UN 1 7/8-8 UN 2-8 UN 2 1 /4-8 UN 3-8 UN 2-8 UN 2 1 /2-8 UN 1 3/4-8 UN 2-8 UN 1 5/8-8 UN 1 7/8-8 UN Len g th* 1 5.250 1 9.500 23.750 1 2.750 1 7.750 21 .250 29.750 1 4.750 1 7.750 1 7.750 22.750 26.750 1 9.000 24.750 1 4.250 1 7.500 1 4.500 1 7.750 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT I.2 361 Method of Calculating Tap End Stud Lengths for Type 6B and 6BX Flang es I.2.1 Calcul ati on Equation (I.2) is used in establishing tap end stud lengths listed in Table I.3, Table I.4, Table I.5, and Table I.6 and is included here for convenience of industry. Length shown in tables results from rounding as specified in I.2.2. L = T + t + d + S + P + TL + RF (I.2) where L is calculated tap end stud length; T is total flange thickness; t is plus tolerance for flange thickness; d is heavy hex nut thickness (equals nominal bolt diameter; see ASME B1 8.2.2); S is flange face standoff; S = 0 for BX assemblies [see Table D.8 (groove)/Table E.8 (groove) and Table D.9 (gasket)/Table E.9 (gasket) —Type R and Table D.1 0 (gasket)/Table E.1 0 (gasket) —Type RX]; P is maximum end point height (1 .5 x pitch of thread); TL is tap end thread length, maximum [(one diameter + 1 .5 pitch) + 1 /1 6]; RF add amount of raised face present on studded flanges, if not omitted, to the length of studs in table. I.2.2 Roundi ng off Procedure Add 1 /1 6 in. to the calculated length and then round up to the next 1 /8 in. increment after this addition. This rounding procedure allows for variation in stud installation methods and ensures sufficient extension for full nut engagement. I.2.3 Endpoint Hei g ht of Tap End Studs The endpoint is the end portion of a stud bolt beyond the complete thread and may be chamfered, rounded, or sheared. The maximum height of each endpoint shall be 1 .5 x pitch of thread. I.2.4 Tap End Thread Leng th One diameter of tap end stud + 1 .5 pitch of thread, with a tolerance of + 1 /1 6 /− 0 (this includes point height). I.2.5 Nut End Thread Length 2.5 x diameter of tap end stud minimum. However, if necessary, this length shall be limited to provide minimum unthreaded portion equal to one thread pitch between the tap end threads and nut end threads. I.2.6 Flange Face Standoff Values, S The approximate distance between faces of made-up flanges, S (see Figure I.2) is given in Table D.9/Table E.9 —Type R gasket and Table D.1 0/Table E.1 0 —Type RX gasket. 362 API S PECIFICATION 6A Table I.3―Tap End Stud Length Table for 6B Studded Flange Connectors with “R” and “RX” Gaskets LENGTH = T + t + d + S + P + TL + RF T is total flange thickness; t is plus tolerance for flange thickness; d is heavy hex nut thickness; S is flange face standoff (with “RX” gasket); P is point, max. (1 .5 x pitch); TL is tap end thread length, max. [(one diameter + 1 .5 pitch) + 1 /1 6]; RF add amount of raised face present on studded flanges, if not omitted, to the length of studs in table. Dimensions in inches Bolt Size Tap End Nut Flange Size Bolt Size Tap End Nut End Length** Flange Size and Thread End and Pressure and Thread Length* Length and Pressure Length* Length Length** 2 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 2 9/1 6 2 9/1 6 3 1 /8 3 1 /8 3 1 /8 41 /1 6 41 /1 6 41 /1 6 5 1 /8 5 1 /8 5 1 /8 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000 5 /8-1 1 UNC 7 /8-9 UNC 7 /8-9 UNC 3 /4-1 0 UNC 1 -8 UNC 1 -8 UNC 3 /4-1 0 UNC 7 /8-9 UNC 1 1 /8-8 UN 7 /8-9 UNC 1 1 /8-8 UN 1 1 /4-8 UN 1 -8 UNC 1 1 /4-8 UN 1 1 /2 -8 UN 0.761 1 .042 1 .042 0.900 1 .1 88 1 .1 88 0.900 1 .042 1 .31 3 1 .042 1 .31 3 1 .438 1 .1 88 1 .438 1 .688 FOOTNOTES * Tolerance on tap end thread length: +0.063/− 0 in. ** Tolerance on tap end stud length: +0.1 25/− 0 in. 1 .563 2.1 88 2.1 88 1 .875 2.500 2.500 1 .875 2.1 88 2.81 3 2.1 88 2.81 3 3.1 25 2.500 3.1 25 3.750 3.625 4.625 4.625 4.000 5.1 25 5.1 25 4.1 25 4.625 5.625 4.625 5.500 6.1 25 5.250 6.000 7.375 7 1 /1 6 7 1 /1 6 7 1 /1 6 9 9 9 11 11 11 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 21 1 /4 20 3/4 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 2000 3000 2000 3000 1 -8 UNC 1 1 /8-8 UN 1 3/8-8 UN 1 1 /8-8 UN 1 3/8-8 UN 1 5/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 7/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 1 /2 -8 UN 1 5/8-8 UN 1 5/8-8 UN 2-8 UN 1 .1 88 1 .31 3 1 .563 1 .31 3 1 .563 1 .81 3 1 .438 1 .563 2.063 1 .438 1 .563 1 .688 1 .81 3 1 .81 3 2.1 88 2.500 2.81 3 3.438 2.81 3 3.438 4.063 3.1 25 3.438 4.688 3.1 25 3.438 3.750 4.063 4.063 5.000 5.375 5.875 7.500 5.875 6.750 8.500 6.500 7.000 9.625 6.625 7.375 7.500 8.375 8.375 1 0.1 25 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT Table I.4 ― 363 Tap End Stu d Leng th Table for 6BX Studded Flang e Connectors LENGTH = T + t + d + S + P + TL + RF T is total flange thickness; t is plus tolerance for flange thickness; d is heavy hex nut thickness; S is flange face standoff; P is point, max. (1 .5 x pitch); TL is tap end thread length, max. [(one diameter + 1 .5 pitch) + 1 /1 6]; RF add amount of raised face present on studded flanges, if not omitted, to the length of studs in table. Dimensions in inches Fl ang e Si ze and Pressure 1 1 3 /1 6 1 1 3 /1 6 1 1 3 /1 6 2 1 /1 6 2 1 /1 6 2 1 /1 6 2 9 /1 6 2 9 /1 6 2 9 /1 6 3 1 /1 6 3 1 /1 6 3 1 /1 6 4 1 /1 6 4 1 /1 6 4 1 /1 6 5 1 /8 5 1 /8 7 1 /1 6 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 20,000 1 0,000 1 5,000 1 0,000 7 1 /1 6 7 1 /1 6 9 9 9 1 5,000 20,000 1 0,000 1 5,000 20,000 Bolt Si ze Tap En d Nu t End and Th read Leng th * Len g th 3 /4-1 0 UNC /8-9 UNC 1 -8 UNC 3 /4-1 0 UNC 7 /8-9 UNC 1 1 /8-8 UN 7 /8-9 UNC 1 -8 UNC 1 1 /4-8 UN 1 -8 UNC 1 1 /8-8 UN 1 3/8-8 UN 1 1 /8-8 UN 1 3/8-8 UN 1 3/4-8 UN 1 1 /8-8 UN 1 1 /2-8 UN 1 1 /2-8 UN 1 1 /2-8 UN 2-8 UN 1 1 /2-8 UN 1 7/8-8 UN 2 1 /2-8 UN 7 Leng th ** 0.900 1 .042 1 .1 88 0.900 1 .042 1 .31 3 1 .042 1 .1 88 1 .438 1 .1 88 1 .31 3 1 .563 1 .31 3 1 .563 1 .938 1 .31 3 1 .688 1 .688 1 .875 2.1 88 2.500 1 .875 2.1 88 2.81 3 2.1 88 2.500 3.1 25 2.500 2.81 3 3.438 2.81 3 3.438 4.375 2.81 3 3.750 3.750 3.750 4.1 25 5.1 25 3.875 4.375 5.750 4.375 4.875 6.250 5.000 5.500 6.750 5.750 6.500 8.375 6.000 7.625 7.750 1 .688 2.1 88 1 .688 2.063 2.688 3.750 5.000 3.750 4.688 6.250 8.375 1 1 .1 25 8.500 1 0.1 25 1 3.750 FOOTNOTES * Tolerance on tap end thread length: + 0.063/− 0 in. ** Tolerance on tap end stud length: + 0.1 25/− 0 in. Fl ang e Si ze Bolt Si ze and Pressu re and Th read Leng th * 1 3/4-8 UN 2-8 UN 2 3/4-8 UN 1 5/8-8 UN 1 7/8-8 UN 2 1 /4-8 UN 3-8 UN 1 7/8-8 UN 1 7/8-8 UN 2-8 UN 2 1 /4-8 UN 3-8 UN 2-8 UN 2 1 /2-8 UN 1 3/4-8 UN 2-8 UN 1 5/8-8 UN 1 7/8-8 UN 1 .938 2.1 88 2.938 1 .81 3 2.063 2.438 3.1 88 2.063 2.063 2.1 88 2.438 3.1 88 2.1 88 2.688 1 .938 2.1 88 1 .81 3 2.063 11 11 11 1 3 5 /8 1 3 5 /8 1 3 5 /8 1 3 5 /8 1 6 3 /4 1 6 3 /4 1 8 3 /4 1 8 3 /4 1 8 3 /4 21 1 /4 21 1 /4 26 3/4 26 3/4 30 30 1 0,000 1 5,000 20,000 5000 1 0,000 1 5,000 20,000 5000 1 0,000 5000 1 0,000 1 5,000 5000 1 0,000 2000 3000 2000 3000 Tap En d Nu t End Len g th 4.375 5.000 6.875 4.063 4.688 5.625 7.500 4.688 4.688 5.000 5.625 7.500 5.000 6.250 4.375 5.000 4.063 4.688 Leng th ** 9.750 1 2.000 1 5.000 8.375 1 1 .000 1 3.250 1 8.1 25 9.500 1 1 .000 1 1 .250 1 4.000 1 6.750 1 1 .750 1 5.1 25 9.1 25 1 1 .000 9.250 1 1 .000 364 API S PECIFICATION 6A Table I.5―Stud Bolt Length Table for 6B Flange Connec tors with “R” Gaskets (USC Units) LENGTH = 2(T + t + d) + S + 2(P) T is total flange thickness; t is plus tolerance for flange thickness; d is heavy hex nut thickness; S is flange face standoff (with “R” gasket); P is point max. (1 .5 x pitch). Dimensions in inches Flange Size and Pressure 2 1 /1 6 2 1 /1 6 2 1 /1 6 2 9/1 6 2 9/1 6 2 9/1 6 3 1 /8 3 1 /8 3 1 /8 41 /1 6 41 /1 6 41 /1 6 5 1 /8 5 1 /8 5 1 /8 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 5000 Bolt Size and Thread 5 /8-1 1 UNC 7 /8-9 UNC 7 /8-9 UNC 3 /4-1 0 UNC 1 -8 UNC 1 -8 UNC 3 /4-1 0 UNC 7 /8-9 UNC 1 1 /8-8 UN 7 /8-9 UNC 1 1 /8-8 UN 1 1 /4-8 UN 1 -8 UNC 1 1 /4-8 UN 1 1 /2-8 UN FOOTNOTES * Tolerance on bolt length: +0.1 25, −0 in. for lengths up to 1 2 in. +0.250, −0 in. for lengths over 1 2 in. Length* 4.750 6.250 6.250 5.250 6.750 6.750 5.500 6.250 7.500 6.250 7.250 8.250 7.000 8.000 1 0.250 Flange Size and Pressure 7 1 /1 6 7 1 /1 6 7 1 /1 6 9 9 9 11 11 11 1 3 5/8 1 3 5/8 1 6 3/4 1 6 3/4 21 1 /4 20 3/4 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 2000 3000 2000 3000 Bolt Size and Thread Length* 1 -8 UNC 1 1 /8-8 UN 1 3/8-8 UN 1 1 /8-8 UN 1 3/8-8 UN 1 5/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 7/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 1 /2-8 UN 1 5/8-8 UN 1 5/8-8 UN 2-8 UN 7.250 8.250 1 1 .000 8.250 9.250 1 2.250 9.000 9.750 1 4.000 9.250 1 0.500 1 0.500 1 2.000 1 1 .750 1 4.500 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT ― 365 Table I.6 Tap End Stud Length Table for 6B Studded Flange Connectors with “R” Gaskets LENGTH = T + t + d + S + P + TL + RF T is total flange thickness; t is plus tolerance for flange thickness; d is heavy hex nut thickness; S is f gasket); P is point, max. (1 .5 x pitch); TL is tap end thread length, max. [(one diameter + 1 .5 pitch) + 1 /1 6]; RF add amount of raised face present on studded flanges, if not omitted, to the length of studs in table. Dimensions in inches lan ge fa ce s ta n d o ff ( wi th Bolt Size Flange Size and Pressure and Thread “ R” Tap End Length* Nut End Length 5 0.761 2 1 /1 6 2000 1 .563 /8-1 1 UNC 1 7 1 .042 2 /1 6 3000 2.1 88 /8-9 UNC 7 1 .042 21 /1 6 5000 2.1 88 /8-9 UNC 9 3 0.900 2 /1 6 2000 1 .875 /4-1 0 UNC 1 .1 88 2.500 29/1 6 3000 1 -8 UNC 9 1 .1 88 2.500 2 /1 6 5000 1 -8 UNC 3 2000 0.900 3 1 /8 1 .875 /4-1 0 UNC 7 3000 1 .042 3 1 /8 2.1 88 /8-9 UNC 1 1 5000 1 .31 3 3 /8 2.81 3 1 /8-8 UN 7 1 .042 41 /1 6 2000 2.1 88 /8-9 UNC 1 1 1 .31 3 4 /1 6 3000 2.81 3 1 /8-8 UN 1 1 .438 41 /1 6 5000 3.1 25 1 /4-8 UN 1 2000 1 .1 88 5 /8 2.500 1 -8 UNC 3000 1 .438 5 1 /8 3.1 25 1 1 /4-8 UN 5000 1 .688 5 1 /8 3.750 1 1 /2-8 UN FOOTNOTES * Tolerance on tap end thread length: +0.063/ 0 in. ** Tolerance on tap end stud length; +0.1 25/ 0 in. − − Length** 3.375 4.375 4.375 3.750 4.750 4.750 3.875 4.375 5.250 4.375 5.1 25 5.750 4.875 5.625 7.000 Bolt Size Flange Size and Pressure and Thread 7 1 /1 6 7 1 /1 6 7 1 /1 6 9 9 9 11 11 11 1 3 5 /8 1 3 5 /8 1 6 3 /4 1 6 3 /4 21 1 /4 20 3/4 2000 3000 5000 2000 3000 5000 2000 3000 5000 2000 3000 2000 3000 2000 3000 1 -8 UNC 1 1 /8-8 UN 1 3/8-8 UN 1 1 /8-8 UN 1 3/8-8 UN 1 5/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 7/8-8 UN 1 1 /4-8 UN 1 3/8-8 UN 1 1 /2-8 UN 1 5/8-8 UN 1 5/8-8 UN 2-8 UN Tap End Length* 1 .1 88 1 .31 3 1 .563 1 .31 3 1 .563 1 .81 3 1 .438 1 .563 2.063 1 .438 1 .563 1 .688 1 .81 3 1 .81 3 2.1 88 Nut End Length** Length 2.500 2.81 3 3.438 2.81 3 3.438 4.063 3.1 25 3.438 4.688 3.1 25 3.438 3.750 4.063 4.063 5.000 5.000 5.625 7.250 5.625 6.375 8.1 25 6.1 25 6.625 9.250 6.250 7.000 7.1 25 8.000 8.000 9.625 Annex J (normative) Weld-neck Flanges J.1 General J.1 .1 Application There shall be two applications of weld-neck flanges as follows. — — Standard: Weld-neck flanges designed and manufactured to be welded to equipment covered by this specification, with or without additional machining, to meet the requirements of 1 4.1 for integral flanges when completed. Nonstandard: Weld-neck flanges designed and manufactured to be welded to piping or other types of equipment not covered by this specification. J.1 .2 Type and Pressure Rating There shall be two types of weld-neck flanges. — — J.2 Type 6B weld-neck flanges shall be designed and manufactured such that they can be bolted to a matching 6B flanged or studded connector with a rated working pressure of 1 3.8 MPa, 20.7 MPa, or 34.5 MPa (2000 psi, 3000 psi, or 5000 psi). Type 6BX weld-neck flanges shall be designed and manufactured such that they can be bolted to a matching 6BX flanged or studded connector with a rated working pressure of 69.0 MPa, 1 03.5 MPa, or 1 38.0 MPa (1 0,000 psi, 1 5,000 psi, or 20,000 psi). Design J.2.1 Design Responsibility NOTE A loose weld-neck flange has two distinct sections as shown in Figure J.1 , a flange (rim) section and a hub (neck) section. The following shall apply. — — Design of the flange section in the finished state as an integral flange shall be fully established by the requirements in part 1 4.1 . Design of the hub section shall be the responsibility of the manufacturer. 366 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 367 Dimensions in inches (millimeters) Figure J.1 J.2.2 —Weld-neck Flange Dimensions Flange Dimensions Dimensions of the weld-neck flange section shall conform to Table D.1 /Table E.1 , Table D.2/Table E.2, Table D.3/Table E.3, Table D.4/Table E.4, Table D.5/Table E.5, Table D.6/Table E.6 or Table D.7/Table E.7 for the following from Figure J.1 : B OD C K T is maximum bore diameter; BC is bolt circle diameter; N is number of bolt holes; BH is diameter of bolt holes; Q is height of raised face (if applicable). is outside diameter of flange; is chamfers (2) on flange OD; is raised face diameter (if applicable); is total thickness of flange; J.2.3 J.2.3.1 Hub Dimensions Hub Dimensions for Standard Applications For weld-neck flanges that are welded to a body or a piece of equipment and subsequently completed as integral flanges, dimensions of the hub section should conform to Table D.1 /Table E.1 , Table D.2/Table E.2, 368 API S PECIFICATION 6A Table D.3/Table E.3, Table D.4/Table E.4, Table D.5/Table E.5, Table D.6/Table E.6 or Table D.7/Table E.7 for the following from Figure J.1 : X is hub diameter (at flange), 6B flanges; J is hub diameter (at flange), 6BX flanges; 1 J is reduced (optional) hub diameter for 6BX flanges; 2 J is minimum length of optional taper from J to J for 6BX flanges; 3 1 2 R is fillet radius (between hub section and flange section). NOTE The taper dimensions J2 and J3 are minimum values; a more gradual taper or a straight hub diameter of J1 is permitted. For Type 6BX flanges, hub dimensions beyond the J3 length shall be established by the manufacturer in conformance with Section 5. For Type 6B flanges, hub dimensions beyond the radius, R, at diameter X shall be established by the manufacturer in conformance with Section 5. Hub dimensions on equipment for which reduced bores are permitted (for example, chokes, check valves) shall be established by the manufacturer in conformance with Section 5. J.2.3.2 Hub Dimensions for Nonstandard Applications For weld-neck flanges designed to be welded to piping or other types of equipment outside the scope of this specification, hub dimensions shall be established by the manufacturer in conformance with Section 5 or other design standard that is applicable to the equipment. If the nominal bore of the welding end is smaller than the nominal bore of the pipe by a difference of 4.8 mm (0.1 8 in.) or more, the flange shall be taper bored from the weld end at a slope not exceeding 3 to 1 . However, requirements for minimum wall thickness shall apply. J.2.4 Weld End Preparation The weld end preparation shall be designed to achieve full penetration of the pressure wall after all machining. NOTE A recommended preparation design is shown in Figure J.2. Other preparations shall be acceptable. S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT a) Dimensions in millimeters — b) Dimensions in inches Figure J.2 Recommended Weld End Preparation for Type 6B and 6BX Weld-end Flanges 369 Annex K (informative) Top Connectors K.1 General Annex K recommends dimensions and material strengths for top connectors, also known as tree caps, for the most common sizes and pressure ratings. The dimensions and material specifications indicated allow for conformance with all other requirements for top connectors, as specified in this specification. If this annex is applied, the following requirements shall be met. K.2 Materials Materials shall meet the requirements of 6.2 and have a minimum 0.2 % offset yield strength of 51 7 MPa (75,000 psi) and a maximum hardness of 237 HBW to be suitable for H 2 S service. The appropriate material selection shall be made in accordance with Table 3. K.3 Design NOTE 1 The top connectors are designed for use in combinations of nominal size ranges and rated working pressure as shown in Table K.1 and Table K.2 and Figure K.1 and Figure K.2. NOTE 2 Provisions on the bonnet nut other than those indicated in Figure K.1 and Figure K.2 for transfer of make-up torque may be provided but are not specified in this specification. The threads shall conform to ASME B1 .5 Acme screw threads, as specified in Table K.1 . — K.4 Dimensions Top Connector, Seal, Bleeder Connector Dimensions for top connectors shall conform to Table K.1 , Table K.2, Table K.3 and Table K.4; flanges shall conform to the appropriate tables and requirements of 1 4.1 , and 1 6B and 1 6BX clamp hubs shall conform to API 1 6A. The dime -ring seals of the caps are specified in Table K.5, Table K.6, and Table K.7 and shall conform to SAE AS568A. n si on s an d m a te ri a l s of th e “O” The dimensions of the bleeder connector shall conform to 9.3 depending on the pressure rating of the top connector. K.5 Quality Control The quality control requirements shall be in accordance with 1 4.7.4. K.6 Marking Marking shall be as specified in Section 1 2. K.7 Storing and Shipping Storing and shipping shall be as specified in Section 1 3. 370 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 371 — Table K.1 Standard Top Connector Sizes Nominal Tree Cap Bore Size in. 2 9 /1 6 2 9 /1 6 3 1 /8 3 1 /1 6 3 1 /1 6 41 /1 6 41 /1 6 41 /1 6 5 1 /8 5 1 /8 5 1 /8 6 3/8 6 3/8 Rated Working Pressure MPa 1 03.5 1 38.0 34.5 69.0 1 03.5 34.5 69.0 1 03.5 34.5 69.0 1 03.5 34.5 69.0 Thread Size Aa in. psi b 1 5,000 20,000 5000 b 1 0,000 1 5,000 5000 b 1 0,000 1 5,000 5000 b 1 0,000 1 5,000 5000 b 1 0,000 3 — — — — — — — — — — — — — 5 /4 4THD Acme-2G 6 1 /4 4THD Acme-2G 5 3/4 4THD Acme-2G 5 3/4 4THD Acme-2G 7 1 /2 4THD Acme-2G 8 3/8 4THD Acme-2G 8 3/8 4THD Acme-2G 9 1 /2 4THD Acme-2G 9 4THD Acme-2G 9 4THD Acme-2G 1 2 1 /4 4THD Acme-2G 9 1 /2 4THD Acme-2G 1 1 1 /2 4THD Acme-2G FOOTNOTES a See Figure K.1 and Figure K.2. b Pressures up to and including this rated working pressure. Seal Bore Diameter mm 1 01 .60 1 01 .60 1 01 .60 1 01 .60 1 39.70 1 33.35 1 33.35 1 58.75 1 71 .45 1 71 .45 1 77.80 203.20 209.55 in. 4.000 4.000 4.000 4.000 5.500 5.250 5.250 6.250 6.750 6.750 7.000 8.000 8.250 — Table K.2 Top Connector Body, Inside and Outside Diameter Combinations Nominal Size in. 2 9/1 6 2 9/1 6 3 1 /8 3 1 /1 6 3 1 /1 6 41 /1 6 41 /1 6 41 /1 6 5 1 /8 5 1 /8 5 1 /8 6 3/8 6 3/8 Rated Working Pressure MPa 1 03.5 1 38.0 34.5 69.0 1 03.5 34.5 69.0 1 03.5 34.5 69.0 1 03.5 34.5 69.0 FOOTNOTE a See Figure K.1 and Figure K.2. psi 1 5,000 20,000 5000 1 0,000 1 5,000 5000 1 0,000 1 5,000 5000 1 0,000 1 5,000 5000 1 0,000 ID Maximum Inside Diameter a mm 65.8 65.8 81 .8 78.5 78.5 1 08.7 1 03.9 1 03.9 1 31 .1 1 31 .1 1 31 .1 1 62.8 1 62.8 in. 2.59 2.59 3.22 3.09 3.09 4.28 4.09 4.09 5.1 6 5.1 6 5.1 6 6.41 6.41 OD Minimum Outside Diameter mm 1 09.0 1 44.5 94.5 1 04.6 1 26.7 1 25.7 1 39.2 1 66.4 1 57.0 1 74.0 21 2.1 200.2 221 .7 in. 4.29 5.69 3.72 4.1 2 4.99 4.95 5.48 6.55 6.1 8 6.85 8.35 7.88 8.73 API S PECIFICATION 6A 372 Dimensions in millimeters unless noted otherwise; surface roughness in micrometers a) Blanking plug b) Body c) Bonnet nut Key 1 bleed port connector 2 back-up ring (if used) 3 O-ring (if back-up ring is used) 4 seal 5 flange in accordance with 1 4.1 6 ID in accordance with Table K.2 a b c d e f Use 1 .5 x 45° for radial wall thickness less than 1 0.1 6 mm. A-4 thread 29° Acme 2G. Remove feather edge (see Table K.1 ). If applicable. Thread relief. Gripping grooves 1 .5 0.5 wide x 1 .0 0.5 deep x 45° walls. Typically, there are 36 grooves along entire length equally spaced around OD. Visually inspect grooves only. — — Figure K.1 Top Connector for Tree SI Units S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT — 373 — Table K.3 Dimensions for Top Connectors SI Units (See Figure K.1 for Location of Dimensions) Dimensions in millimeters Nominal Size Dimensions 2 9/1 6 3 1 /8 2 9/1 6 3 1 /1 6 4 1 /1 6 4 1 /1 6 34.5 69.0 Rated Working Pressure MPa 1 03.5 B C D E F G H I J K L M N P Q R S T U V W X Y Z AA 3 1 /1 6 34.5 1 1 3.3/1 1 4.3 88.9/91 .9 1 66.1 /1 65.1 1 1 5.6/1 1 6.1 1 39.70/1 40.00 1 47.57/1 48.08 1 40.7/1 39.7 1 46.05/1 45.72 1 01 .60/1 01 .75 86.9/85.9 75.7/76.7 1 37.52/1 37.01 1 26.5/1 27.5 1 01 .50/1 01 .35 66.5 51 .3/50.3 92.35/92.20 6.6/7.6 1 8.5/1 9.6 60.5/61 .5 1 06.2/1 05.2 1 66.9 76.2 1 1 4.8/1 1 4.3 1 39.4/1 38.9 69.0 1 38.0 1 03.5 1 1 4.3/1 1 5.3 91 .9/92.5 1 91 .5/1 90.5 1 34.6/1 35.1 1 52.40/1 52.70 1 60.27/1 60.78 1 40.7/1 39.7 1 58.75/1 58.42 1 01 .60/1 01 .75 82.8/81 .8 91 .4/92.5 1 50.1 6/1 49.68 1 45.5/1 46.6 1 01 .50/1 01 .35 66.5 51 .3/50.3 92.35/92.20 1 7.0/1 8.0 34.5/35.6 60.5/61 .5 1 1 4.8/1 1 3.8 1 74.5 88.9 1 33.9/1 33.4 1 51 .9/1 51 .4 1 1 3.8/1 1 4.3 88.9/89.4 21 6.9/21 5.9 1 55.2/1 55.7 1 84.1 5/1 84.45 1 92.02/1 92.53 1 40.7/1 39.7 1 90.50/1 90.1 7 1 39.70/1 39.85 91 .4/90.4 75.7/76.7 1 81 .81 /1 81 .31 1 64.6/1 65.6 1 39.60/1 39.45 91 .7 51 .3/50.3 1 30.45/1 30.30 1 7.5/1 8.5 34.5/35.6 60.5/61 .5 1 06.2/1 05.2 1 65.4 76.2 1 54.4/1 53.9 1 81 .9/1 81 .4 1 1 8.6/1 1 9.1 92.2/92.7 242.6/242.1 1 82.1 /1 82.6 206.38/206.68 21 4.25/21 4.76 1 40.0/1 38.9 21 2.73/21 2.39 1 33.35/1 33.50 95.8/94.7 67.6/68.6 203.96/203.45 1 88.5/1 89.5 1 33.25/1 33.1 0 1 02.1 51 .3/50.3 1 21 .46/1 21 .31 9.1 /1 0.2 1 8.5/1 9.6 36.1 /37.1 97.0/96.0 1 48.3 70.4 1 78.3/1 77.8 204.7/204.2 374 API S PECIFICATION 6A Dimensions in millimeters unless noted otherwise; surface roughness in micrometers a) Blanking plug b) Body c) Bonnet nut Key 1 bleed port connector 2 back-up ring (if used) 3 O-ring (if back-up ring is used) 4 seal 5 flange in accordance with 1 4.1 6 ID in accordance with Table K.2 a Use 1 .5 x 45° for radial wall thickness less than 1 0.1 6 mm. b A-4 thread 29° Acme 2G. c Remove feather edge (see Table K.1 ). d If applicable. e Thread relief. f Gripping grooves 1 .5 0.5 wide x 1 .0 0.5 deep x 45° walls. Typically, there are 36 grooves along entire length equally spaced around OD. Visually inspect grooves only. — — Figure K.1 Top Connector for Tree SI Units (repeated) S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT — 375 — Table K.3 Dimensions for Top Connectors SI Units ( continued) (See Figure K.1 for Location of Dimensions) Dimensions in millimeters Nominal Size 1 Dimensions 4 /1 6 5 /8 1 5 /8 5 1 /8 6 3/8 6 3/8 1 03.5 34.5 69.0 1 77.8/1 78.3 1 36.7/1 37.2 369.3/368.3 261 .4/261 .9 304.80/305.1 0 31 2.67/31 3.1 8 222.8/221 .7 31 1 .1 5/31 0.82 1 77.80/1 77.95 1 1 8.6/1 1 7.6 1 1 1 .3/1 1 2.3 302.1 1 /301 .60 289.1 /290.1 1 77.70/1 77.55 1 30.0 51 .3/50.3 1 65.91 /1 65.76 1 9.8/20.8 40.6/41 .7 51 .3/52.3 1 59.3/1 58.2 236.0 1 1 4.3 260.6/260.1 303.5/303.0 1 1 3.8/1 1 4.3 1 01 .6/1 02.1 267.7/266.7 21 7.2/21 7.7 234.95/235.25 242.82/243.33 1 40.7/1 39.7 241 .30/240.97 203.20/203.35 1 02.1 /1 01 .1 68.6/69.6 232.46/231 .95 228.1 /229.1 203.1 0/202.95 1 77.8 51 .3/50.3 1 91 .31 /1 91 .1 6 9.1 /1 0.2 20.3/21 .3 53.3/54.4 91 .4/90.4 1 50.6 53.3 21 6.4/21 5.9 233.9/233.4 1 53.4/1 53.9 1 23.7/1 25.2 331 .2/330.2 253.2/253.7 285.75/286.05 293.62/294.1 3 1 86.2/1 85.2 292.1 0/291 .77 209.55/209.70 1 1 7.9/1 1 6.8 94.7/95.8 283.1 1 /282.60 272.5/273.6 209.45/209.30 1 62.6 51 .3/50.3 1 97.66/1 97.51 1 9.8/20.8 40.6/41 .7 51 .3/52.3 1 24.5/1 23.4 1 89.5 96.5 252.5/252.0 284.2/283.7 Rated Working Pressure MPa 1 03.5 B C D E F G H I J K L M N P Q R S T U V W X Y Z AA 1 1 1 6.8/1 1 7.3 1 01 .6/1 02.1 277.9/276.9 209.6/21 0.1 234.95/235.25 242.82/243.33 1 40.7/1 39.7 241 .30/240.97 1 58.75/1 58.90 82.3/81 .3 88.9/89.9 234.44/233.93 21 8.2/21 9.2 1 58.65/1 58.50 1 02.1 51 .3/50.3 1 46.86/1 46.71 1 7.0/1 8.0 31 .2/32.3 52.8/53.8 1 1 8.9/1 1 7.9 1 72.0 83.8 206.8/206.2 233.4/232.9 34.5 69.0 1 1 3.8/1 1 4.3 1 01 .6/1 02.1 267.7/266.7 200.9/201 .4 222.25/222.55 230.1 2/230.63 1 40.7/1 39.7 228.60/228.27 1 71 .45/1 71 .60 1 00.6/99.6 72.6/73.7 21 9.81 /21 9.30 202.7/203.7 1 71 .35/1 71 .20 1 40.7 51 .3/50.3 1 59.56/1 59.41 9.1 /1 0.2 23.1 /24.1 53.3/54.4 1 02.1 /1 01 .1 1 57.7 95.0 200.2/1 99.6 220.7/220.2 376 API S PECIFICATION 6A Dimensions in inches unless noted otherwise; surface roughness in microinches a) Blanking plug b) Body c) Bonnet nut Key 1 bleed port connector 2 back-up ring (if used) 3 O-ring (if back-up ring is used) 4 seal 5 flange in accordance with 1 4.1 6 ID in accordance with Table K.2 a b c d e f Use 0.06 x 45° for radial wall thickness less than 0.40 in. A-4 THD 29° Acme 2G. Remove feather edge (see Table K.1 ). If applicable. Thread relief. Gripping grooves 0.06 0.02 wide x 0.04 0.02 deep x 45° walls. Typically, there are 36 grooves along entire length equally spaced around OD. Visually inspect grooves only. — — Figure K.2 Top Connector for Tree USC Units S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT — 377 — Table K.4 Dimensions for Top Connectors USC Units (See Figure K.2 for Location of Dimensions) Dimensions in inches Nominal Size 9 Dimensions 1 2 /1 6 3 /8 3 /1 6 9 2 /1 6 3 1 /1 6 4 1 /1 6 4 1 /1 6 5000 1 0,000 Rated Working Pressure psi 1 5,000 B C D E F G H I J K L M N P Q R S T U V W X Y Z AA 1 5000 1 0,000 4.46/4.50 3.50/3.62 6.54/6.50 4.55/4.57 5.500/5.51 2 5.81 0/5.830 5.54/5.50 5.750/5.737 4.000/4.006 3.42/3.38 2.98/3.02 5.41 4/5.394 4.98/5.02 3.996/3.990 2.62 2.02/1 .98 3.636/3.630 0.26/0.30 0.73/0.77 2.38/2.42 4.1 8/4.1 4 6.57 3.00 4.52/4.50 5.49/5.47 20,000 1 5,000 4.50/4.54 3.62/3.64 7.54/7.50 5.30/5.32 6.000/6.01 2 6.31 0/6.330 5.54/5.50 6.250/6.237 4.000/4.006 3.26/3.22 3.60/3.64 5.91 2/5.893 5.73/5.77 3.996/3.990 2.62 2.02/1 .98 3.636/3.630 0.67/0.71 1 .36/1 .40 2.38/2.42 4.52/4.48 6.87 3.50 5.27/5.25 5.98/5.96 4.48/4.50 3.50/3.52 8.54/8.50 6.1 1 /6.1 3 7.250/7.262 7.560/7.580 5.54/5.50 7.500/7.487 5.500/5.506 3.60/3.56 2.98/3.02 7.1 58/7.1 38 6.48/6.52 5.496/5.490 3.61 2.02/1 .98 5.1 36/5.1 30 0.69/0.73 1 .36/1 .40 2.38/2.42 4.1 8/4.1 4 6.51 3.00 6.08/6.06 7.1 6/7.1 4 4.67/4.69 3.63/3.65 9.55/9.53 7.1 7/7.1 9 8.1 25/8.1 37 8.435/8.455 5.51 /5.47 8.375/8.362 5.250/5.256 3.77/3.73 2.66/2.70 8.030/8.01 0 7.42/7.46 5.246/5.240 4.02 2.02/1 .98 4.782/4.776 0.36/0.40 0.73/0.77 1 .42/1 .46 3.82/3.78 5.84 2.77 7.02/7.00 8.06/8.04 378 API S PECIFICATION 6A Dimensions in inches unless noted otherwise; surface roughness in microinches a) Blanking plug b) Body c) Bonnet nut Key 1 bleed port connector 2 back-up ring (if used) 3 O-ring (if back-up ring is used) 4 seal 5 flange in accordance with 1 4.1 6 ID in accordance with Table K.2 a b c d e f Use 0.06 x 45° for radial wall thickness less than 0.40 in. A-4 THD 29° Acme 2G. Remove feather edge (see Table K.1 ). If applicable. Thread relief. Gripping grooves 0.06 0.02 wide x 0.04 0.02 deep x 45° walls. Typically, there are 36 grooves along entire length equally spaced around OD. Visually inspect grooves only. — — Figure K.2 Top Connector for Tree USC Units (repeated) S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT — 379 — Table K.4 Dimensions for Top Connectors USC Units ( continued) (See Figure K.2 for Location of Dimensions) Dimensions in inches Nominal Size 1 Dimensions 4 /1 6 5 /8 1 5 /8 5 1 /8 6 3 /8 6 3/8 1 5,000 5000 1 0,000 7.00/7.02 5.38/5.40 1 4.54/1 4.50 1 0.29/1 0.31 1 2.000/1 2.01 2 1 2.31 0/1 2.330 8.77/8.73 1 2.250/1 2.237 7.000/7.006 4.67/4.63 4.38/4.42 1 1 .894/1 1 .874 1 1 .38/1 1 .42 6.996/6.990 5.1 2 2.02/1 .98 6.532/6.526 0.78/0.82 1 .60/1 .64 2.02/2.06 6.27/6.23 9.29 4.50 1 0.26/1 0.24 1 1 .95/1 1 .93 4.48/4.50 4.00/4.02 1 0.54/1 0.50 8.55/8.57 9.250/9.262 9.56/9.58 5.54/5.50 9.500/9.487 8.000/8.006 4.02/3.98 2.70/2.74 9.1 52/9.1 32 8.98/9.02 7.996/7.990 7.00 2.02/1 .98 7.532/7.526 0.36/0.40 0.80/0.84 2.1 0/2.1 4 3.60/3.56 5.93 2.1 0 8.52/8.50 9.21 /9.1 9 6.04/6.06 4.87/4.93 1 3.04/1 3.00 9.97/9.99 1 1 .250/1 1 .262 1 1 .56/1 1 .58 7.33/7.29 1 1 .500/1 1 .487 8.250/8.256 4.64/4.60 3.73/3.77 1 1 .1 46/1 1 .1 26 1 0.73/1 0.77 8.246/8.240 6.40 2.02/1 .98 7.782/7.776 0.78/0.82 1 .60/1 .64 2.02/2.06 4.90/4.86 7.46 3.80 9.94/9.92 1 1 .1 9/1 1 .1 7 Rated Working Pressure psi 1 5,000 B C D E F G H I J K L M N P Q R S T U V W X Y Z AA 1 4.60/4.62 4.00/4.02 1 0.94/1 0.90 8.25/8.27 9.250/9.262 9.560/9.580 5.54/5.50 9.500/9.487 6.250/6.256 3.24/3.20 3.50/3.54 9.230/9.21 0 8.59/8.63 6.246/6.240 4.02 2.02/1 .98 5.782/5.776 0.67/0.71 1 .23/1 .27 2.08/2.1 2 4.68/4.64 6.77 3.30 8.1 4/8.1 2 9.1 9/9.1 7 5000 1 0,000 4.48/4.50 4.00/4.02 1 0.54/1 0.50 7.91 /7.93 8.750/8.762 9.060/9.080 5.54/5.50 9.000/8.987 6.750/6.756 3.96/3.92 2.86/2.90 8.654/8.634 7.98/8.02 6.746/6.740 5.54 2.02/1 .98 6.282/6.276 0.36/0.40 0.91 /0.95 2.1 0/2.1 4 4.02/3.98 6.21 3.74 7.88/7.86 8.69/8.67 380 API S PECIFICATION 6A Dimensions in millimeters unless noted otherwise FOOTNOTES a For O-ring size, see Table K.5. b Make 1 cut as shown 0.8 mm wide flush; steps not allowed. NOTE Material is nylon. Prior to installation, soften by boiling in water for 4 h. — Figure K.3 Back-up Ring for Seal —SI Units S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 381 — Table K.5 Seals for Top Connector Plugs for H 2 S Service Nominal Size in. Rated Working Pressure MPa psi 9 2 /1 6 3 1 /8 3 1 /1 6 1 03.5 34.5 69.0 1 5,000 5000 1 0,000 2 9/1 6 1 38.0 20,000 3 1 /1 6 1 03.5 1 5,000 41 /1 6 41 /1 6 34.5 69.0 5000 1 0,000 41 /1 6 1 03.5 1 5,000 5 1 /8 5 1 /8 34.5 69.0 5000 1 0,000 5 1 /8 1 03.5 1 5,000 6 3/8 34.5 5000 6 3/8 69.0 1 0,000 Seals a Back-up Ring Required b SAE AS 568-342-90 FKM SAE AS 568-342-90 FKM SAE AS 568-342-90 FKM — — — SAE AS 568-342-90 FKM SAE AS 568-1 53-80 FKM c SAE AS 568-354-90 FKM SAE AS 568-1 59-80 FKM c SAE AS 568-427-90 FKM SAE AS 568-427-90 FKM SAE AS 568-435-90 FKM SAE AS 568-1 61 -80 FKM c SAE AS 568-438-90 FKM SAE AS 568-438-90 FKM SAE AS 568-439-90 FKM SAE AS 568-1 66-80 FKM c SAE AS 568-443-90 FKM SAE AS 568-444-90 FKM SAE AS 568-1 68-80 FKM c Yes Yes — — Yes — — Yes — Yes FOOTNOTES All O-rings specified are suitable for H 2S service. a FKM according to ASTM D1 41 8. b See Figure K.3 and Table K.6 for back-up ring details and dimensions. c The O-rings marked 80 (durometer) are used on the outside of a back-up ring. — — Table K.6 Back-up Ring for Seal SI Units (See Figure K.3 for Location of Dimensions) Dimensions in millimeters unless noted otherwise Nominal Size Rated Working Pressure in. MPa OD IDR ID 9 1 38.0 1 03.5 1 03.5 1 03.5 69.0 1 02.84/1 02.95 1 40.94/1 41 .1 0 1 59.94/1 60.1 0 1 78.59/1 78.74 21 0.34/21 0.49 97.79/98.04 1 35.64/1 36.1 4 1 54.69/1 54.94 1 72.97/1 73.23 204.72/204.98 93.65/93.75 1 31 .80/1 31 .95 1 48.31 /1 48.46 1 66.70/1 66.85 1 98.45/1 98.60 2 /1 6 3 1 /1 6 41 /1 6 5 1 /8 6 3/8 382 API S PECIFICATION 6A Dimensions in inches unless noted otherwise FOOTNOTES a For O-ring size, see Table K.5. b Make 1 cut as shown 0.03 in. wide flush; steps not allowed. Material is nylon. Prior to installation, soften by boiling in water for 4 h. — — — — Figure K.4 Back-up Ring for Seal USC Units Table K.7 Back-up Ring for Seal USC Units (See Figure K.4 for Location of Dimensions) Dimensions in inches Nominal Size Rated Working Pressure in. psi OD IDR ID 9 20,000 1 5,000 1 5,000 1 5,000 1 0,000 4.049/4.053 5.549/5.555 6.297/6.303 7.031 /7.037 8.281 /8.287 3.85/3.86 5.34/5.36 6.09/6.1 0 6.81 /6.82 8.06/8.07 3.687/3.691 5.1 89/5.1 95 5.839/5.845 6.563/6.569 7.81 3/7.81 9 2 /1 6 3 1 /1 6 41 /1 6 5 1 /8 6 3/8 Annex L (informative) Segmented Flanges L.1 General NOTE 1 Segmented flanges for dual completion are included in this specification to provide interchangeable replacement equipment for existing installations. NOTE 2 Segmented flanges are of the ring-joint type and are designed with the ring groove in a recessed counterbore. Depending on tolerances and whether the gasket has been properly seated, the connection make-up bolting force can react on the surface outside the recessed face of the flange. The segmented flange shall be of the through-bolted or studded design. NOTE 3 Face-to-face contact is not necessary for the proper functioning of segmented flanges. L.2 Dimensions Segmented flange dimensions shall conform to Table L.1 or Table L.2. Ring groove dimensions shall conform to Table D.1 0/Table E.1 0. L.3 Flange Face The flange face shall be fully machined. The nut-bearing surface shall be parallel to the flange gasket counterbored face within 1 °. The back face may be fully machined or spot-faced at the bolt holes. L.4 Gaskets Segmented flanges shall use RX gaskets specified in Table L.2 that conform to the requirements of 1 4.2. L.5 Corrosion-resistant Ring Grooves Corrosion-resistant ring grooves manufactured in segmented flanges shall meet the specified minimum yield strength of the base material. L.6 Service Limitations These flanges shall not be used for H 2S service, and shall not be marked with material classes DD, EE, FF, or HH. NOTE The use of these flanges for gas service with or without H 2 S is not recommended. L.7 Installation Segmented flanges should be used in pairs (i.e. two flanges side-by-side, for dual completions). Manifolds should be rigidly clamped together to add stability to the flanges when subjected to bending loads. L.8 Ring Groove Surface The 23° surfaces on ri n g g ro o ve s sh al l h a ve a s u rfa ce fi n i s h 383 no ro u g h e r th a n 1 .6 μm Ra (63 μin . RMS). 384 API S PECIFICATION 6A ― Table L.1 Dimensions for 34.5 MPa Rated Working Pressure, Segmented Flanges for Dual Completion a) SI units Dimensions in millimeters S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 385 Table L.1 —Dimensions for 34.5 MPa Rated Working Pressure, Segmented Flanges for Dual Completion a) SI Units ( continued) — Dimensions in millimeters unless noted otherwise Nominal Size of Flange Max. Bore in. B OD Tolerance> max. ± 1 .5 1 3/8 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /8 41 /1 6 35.3 46.5 53.1 65.8 80.3 1 03.9 1 08.7 1 30.0 1 55.4 1 66.6 21 2.9 231 .6 269.7 269.7 41 /1 6 x 41 /4 Outside Total Distance Minimum Diameter Thickness Flat to Radius of Flange of Flange Center T FR E +3.0 –0 39.6 52.3 53.8 63.5 69.9 69.9 69.9 Diameter of Hub J +0 min. 29.5 35.1 44.5 56.4 63.5 74.7 74.7 6 3 3 3 3 25 25 –0.5 56.4 69.9 77.0 93.7 1 1 4.3 1 33.4 1 33.4 Diameter of Depth of Counterbore Counterbore K +0/–0.5 +0/–0.5 +0/–0.8 +0/–0.8 +0/–0.8 +0/–0.8 +0/–0.8 Q +0.5 −0 52.3 66.5 79.2 1 01 .6 1 1 5.8 1 44.5 1 44.5 +0.25 −0 2.77 1 .83 3.68 3.68 3.30 5.33 5.33 Dimensions in millimeters unless noted otherwise Nominal Size of Flange in. Diameter Diameter Number of Bolt of Bolt of Bolt Circle Holes Holes BC Tolerance> 1 3/8 1 1 3/1 6 2 1 /1 6 2 9/1 6 3 1 /8 41 /1 6 41 /1 6 x 4 1 /4 98.6 1 1 7.3 1 30.0 1 62.1 1 79.3 206.2 206.3 BH M 16 20 23 29 29 32 32 5 5 5 5 5 6 6 +1 .5 − 0.5 Bolt Hole Offset X Bolt Hole Offset Y Bolt Hole Offset Bolt Size Bore-to- Stud Stud and TPI bore Length, Length, Spacing Studded Flange x Flange x Flange Z See GDT See GDT See GDT 1 3° 1 6° 1 9° 21 ° 23° 28.5° 28.5° 38.5° 37° 35.5° 34.5° 33.5° 1 9° 1 9° — — — — — 23.5° 23.5° in. BB 1 /2-1 3 UNC /8-1 1 UNC 3 /4-1 0 UNC 1 -8 UNC 1 -8 UNC 1 1 /8-8 UN 1 1 /8-8 UN — 5 70.6 90.2 1 1 4.3 1 28.3 — — 70 90 95 1 20 1 25 1 35 1 35 115 1 45 1 50 1 85 1 95 21 0 21 0 386 API S PECIFICATION 6A — Table L.1 Dimensions for 5000 psi Rated Working Pressure, Segmented Flanges for Dual Completion (continued) b) USC units Dimensions in inches S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT — 387 Table L.1 Dimensions for 5000 psi Rated Working Pressure, Segmented Flanges for Dual Completion b) USC Units (continued) — Dimensions in inches Nominal Size of Flange Maximum Outside Total Distance Minimum Diameter of Hub Diameter Depth of Bore Diameter Thickness Flat To Radius of Counterof Flange of Flange Center Counterbore bore in. B OD T E FR Tolerance> max. 0.06 +0.1 2 –0 0.02 0 min. 1 3/8 1 1 3/1 6 2 1 /1 6 2 9 /1 6 3 1 /8 41 /1 6 41 /1 6 x 41 /4 1 .39 1 .83 2.09 2.59 3.1 6 4.09 4.28 5.1 2 6.1 2 6.56 8.38 9.1 2 1 0.62 1 0.62 1 .56 2.06 2.1 2 2.50 2.75 2.75 2.75 1 .1 6 1 .38 1 .75 2.22 2.50 2.94 2.94 0.25 0.1 2 0.1 2 0.1 2 0.1 2 1 .00 1 .00 J 2.22 2.75 3.03 3.69 4.50 5.25 5.25 +0/− 0.02 +0/− 0.02 +0/− 0.03 +0/− 0.02 +0/− 0.02 +0/− 0.02 +0/− 0.02 K Q +0.02 −0 +0.01 0 −0 2.06 2.62 3.1 2 4.00 4.56 5.69 5.69 0.1 09 0.072 0.1 45 0.1 45 0.1 30 0.21 0 0.21 0 Dimensions in inches Nominal Diameter Size of of Bolt Flange Circle in. BC Tolerance> See GDT 1 3 /8 1 1 3 /1 6 2 1 /1 6 2 9/1 6 3 1 /8 41 /1 6 41 /1 6 x 41 /4 3.88 4.62 5.1 2 6.38 7.06 8.1 2 8.1 2 Diameter of Bolt Holes Number of Bolt Holes Bolt Hole Offset Bolt Hole Offset Bolt Hole Offset BH M X Y Z +0.06 − 0.02 0.62 0.75 0.88 1 .1 2 1 .1 2 1 .25 1 .25 5 5 5 5 5 6 6 See GDT 1 3° 1 6° 1 9° 21 ° 23° 28.5° 28.5° See GDT 38.5° 37° 35.5° 34.5° 33.5° 1 9° 1 9° See GDT Bolt Size Bore- Length Length and TPI to-bore of of Equal Double- Threaded Size ended Stud Stud Bolt Bolt BB — 1 — — 5 2.78 3.55 4.50 5.05 — — — 23.5° 23.5° /2 -1 3 UNC /8-1 1 UNC 3 /4-1 0 UNC 1 -8 UNC 1 -8 UNC 1 1 /8-8 UN 1 1 /8-8 UN — — 2.75 3.50 3.75 4.75 5.00 5.25 5.25 4.50 5.75 6.00 7.25 7.75 8.25 8.25 388 API S PECIFICATION 6A — Table L.2 Dimensions for Type RX Ring Grooves and Ring Gasket Used on Segmented Flanges for Dual Completion a) SI units Dimensions in millimeters; surface roughness in micrometers FOOTNOTES a Counterbore see Table L.1 a). b Groove and gasket shown rotated 90 degrees with respect to Table L.1 a). — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT — 389 Table L.2 Dimensions for Type RX Ring Grooves and Ring Gasket Used on Segmented Flanges for Dual Completion a) SI Units (continued) — Ring Grooves Dimensions in millimeters unless noted otherwise Ring Number Nominal Size of Flange Pitch Diameter of Groove Depth of Groove Width of Groove Radius in Groove RX in. P E +0.5 −0 6.4 6.4 4.1 4.1 6.4 7.9 F R2 ± 0.20 max. 8.74 8.74 5.56 5.56 9.53 1 1 .91 0.8 0.8 0.8 0.5 0.8 0.8 Tolerance> 20 25 201 205 21 0 21 5 ± 0.1 3 1 2 /1 6 3 1 /8 1 3/8 1 1 3/1 6 2 9 /1 6 41 /1 6 68.28 1 01 .6 46.05 57.1 5 88.90 1 30.1 8 Ring Gaskets Dimensions in millimeters Ring Number Outside Diameter of Ring Width of Ring Width of Flat Height of Outside Bevel Height of Ring Radius on Ring RX OD +0.5 −0 76.20 1 09.55 51 .46 62.31 97.64 1 40.89 A +0.20 −0 8.74 8.74 5.74 5.56 9.53 1 1 .91 C +0.1 5 −0 4.62 4.62 3.20 3.05 5.41 5.33 D H +0.2 −0 1 9.05 1 9.05 1 1 .30 1 1 .1 0 1 9.05 25.40 R1 Tolerance> 20 25 201 205 21 0 21 5 3.1 8 3.1 8 1 .45 1 .83 3.1 8 4.24 +0/− 0.8 +0/− 0.8 +0/− 0.38 +0/− 0.38 +0/− 0.38 +0/− 0.38 1 .5 1 .5 0.5 0.5 0.8 1 .5 ± 0.5 ± 0.5 +0.5/− 0 +0.5/− 0 +0.5/− 0 +0.5/− 0 390 API S PECIFICATION 6A — Table L.2 Dimensions for Type RX Ring Grooves and Ring Gaskets Used on Segmented Flanges for Dual Completion (continued) b) USC units Dimensions in inches; surface roughness in microinches FOOTNOTES a Counterbore see Table L.1 b). b Groove and gasket shown rotated 90 degrees with respect to Table L.1 b). — S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT — 391 Table L.2 Dimensions for Type RX Ring Grooves and Ring Gaskets Used on Segmented Flanges for Dual Completion b) USC Units (continued) — Ring Grooves Dimensions in inches Ring Number Nominal Size of Flange Pitch Diameter of Groove Depth of Groove Width of Groove Radius in Groove RX in. P E +0.02 −0 0.25 0.25 0.1 6 0.1 6 0.25 0.31 F R2 ± 0.008 max. 0.344 0.344 0.21 9 0.21 9 0.375 0.469 0.03 0.03 0.03 0.02 0.03 0.03 Tolerance> ± 0.005 1 20 25 201 205 21 0 21 5 2 /1 6 3 1 /8 1 3/8 1 1 3/1 6 2 9 /1 6 41 /1 6 2.688 4.000 1 .81 3 2.250 3.500 5.1 25 Ring Gaskets Dimensions in inches Ring Number Outside Diameter of Ring Width of Ring Width of Flat Height of Outside Bevel Height of Ring Radius on Ring RX OD +0.02 −0 3.000 4.31 3 2.026 2.453 3.844 5.547 A +0.008 −0 0.344 0.344 0.226 0.21 9 0.375 0.469 C +0.006 −0 0.1 82 0.1 82 0.1 26 0.1 20 0.21 3 0.21 0 D H +0.008 −0 0.750 0.750 0.445 0.437 0.750 1 .000 R1 Tolerance> 20 25 201 205 21 0 21 5 0.1 25 0.1 25 0.057 0.072 0.1 25 0.1 67 +0/− 0.03 +0/− 0.03 +0/− 0.01 5 +0/− 0.01 5 +0/− 0.01 5 +0/− 0.01 5 0.06 0.06 0.02 0.02 0.03 0.05 ± 0.02 ± 0.02 +0.02/− 0 +0.02/− 0 +0.02/− 0 +0.02/− 0 Annex M (normative) Heat-treat Equipment Survey M.1 Temperature Survey Method for Batch-type Furnaces The furnace working zone shall be defined by the manufacturer. A temperature survey within the furnace working zone(s) shall be performed on each furnace at the maximum and minimum temperatures for which each furnace is being used. For furnaces having a working zone less than or equal to 0.3 m 3 (1 0 ft3), a minimum of three thermocouples located either at the front, center and rear, or at the top, center and bottom of the furnace working zone shall be used. For furnaces having a working zone greater than 0.3 m 3 (1 0 ft3) and not greater than 31 .5 m 3 (1 1 25 ft3), a minimum of nine thermocouples shall be used. For each additional 3.5 m 3 (1 25 ft3) beyond 31 .5 m 3 (1 1 25 ft3 ) of furnace working zone surveyed, at least one additional thermocouple shall be used, up to a total of 40 thermocouples. The first nine thermocouples shall be located as per Figure M.1 and Figure M.2. Each additional thermocouple location shall be equally spaced in the central additional working zone volume. After insertion of the temperature-sensing devices, readings shall be taken at least once every three minutes to determine when the temperature of the furnace working zone approaches the bottom of the temperature range being surveyed. Once the furnace temperature has reached the set-point temperature, the temperature of all test locations shall be recorded at two-minute intervals, maximum, for at least 1 0 min. Then, readings shall be taken at five-minute intervals, maximum, for sufficient time (at least 30 min) to determine the recurrent temperature pattern of the furnace working zone. M.2 Temperature Survey Method for Continuous-type Furnaces Furnaces used for continuous heat-treatment shall be validated in accordance with procedures specified in SAE AMS2750 or SAE AMS-H-6875. a) Top view b) Side view Figure M.1 Thermocouple Locations Rectangular Furnace (Working Zone) — — 392 S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT a) Side view . — b) Top view — Figure M.2 Thermocouple Locations Cylindrical Furnace (Working Zone) 393 Bibliography [1 ] API Specification 5L, [2] API Technical Report 6AF, [3] API Technical Report 6AF1 , Technical Report on Temperature Derating of API Flanges under [4] API Technical Report 6AF2, Technical Report on Capabilities of API Integral Flanges under [5] API Standard 6AV2, Installation, Maintenance, and Repair of Surface Safety Valves and Underwater Safety Valves Offshore [6] API Standard 6FA, [7] API Specification 6FB, Specification for Fire Test for End Connectors [8] API Specification 6FD, Specification for Fire Test for Check Valves [9] API Recommended Practice 6HT, [1 0] API Technical Report 6MET, Metallic Material Limits for Wellhead Equipment Used in High Temperature for API 6A and 17D Applications [1 1 ] API Specification 7-1 , [1 2] API Recommended Practice 1 7C, Recommended Practice on TFL (Through Flowline) Systems [1 3] API Technical Report 1 7TR8, High-pressure High-temperature Design Guidelines [1 4] API Specification 20B , Open Die Shaped Forgings for Use in the Petroleum and Natural Gas Industry [1 5] API Specification 20C, [1 6] API Standard 20D, [1 7] API Standard 20H, Heat Treatment Services Natural Gas Industry [1 8] ASME B1 6.34, Valves [1 9] ASME B1 8.2.2, [20] ASME Boiler and Pressure Vessel Code:2004 with 2005 and 2006 addenda, [21 ] ASME Boiler and Pressure Vessel Code:2004 with 2005 and 2006 addenda, Line Pipe Technical Report on Capabilities of API Flanges Under Combinations of Load Combination of Loading —Phase II Combination of Loading Standard for Fire Test for Valves Heat Treatment and Testing of Carbon and Low Alloy Steel Large Cross Section and Critical Section Components Specification for Rotary Drill Stem Elements Closed Die Forgings for Use in the Petroleum and Natural Gas Industry Nondestructive Examination Services for Equipment Used in the Petroleum and Natural Gas Industry —Batch Type for Equipment Used in the Petroleum and —Flanged, Threaded, and Welding End Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series) Alternative Rules for Construction of High Pressure Vessels 394 Section II, Materials Section VIII, Division 3, S PECIFICATION FOR W ELLHEAD AND TREE E QUIPMENT 395 [22] ASME SPPE 1 , Quality Assurance and Certification of Safety and Pollution Prevention Equipment 7 Used in Offshore Oil and Gas Operations [23] ASME PCC-1 , Guidelines for Pressure Boundary Bolted Flange Joint Assembly [24] ASTM E21 , [25] ASTM E94/E94M, [26] ASTM E747, [27] ISO 80000-1 , Quantities and units [28] Texas Administrative Code, 7 Standard Test Methods for Elevated Temperature Tension Tests of Metallic Materials Standard Guide for Radiographic Examination Using Industrial Radiographic Film Standard Practice for Design, Manufacture and Material Grouping Classification of Wire Image Quality Indicators (IQI) Used for Radiology —Part 1: General Title 16 Economic Regulation, Part 1 Railroad Commission of Texas, Chapter 3 Oil and Gas Division Out of print; included to deal with old equipment made to obsolete standards. 1 220 L Street, N W Wash i n g ton, DC 20005-4070 U SA 202. 682. 8000 Additional copies are available through Techstreet Email Address : techstreet.service@clarivate.com Onl i ne Orders: www. tech street. com I nform ati on abou t API Pu bl i cati ons, Program s and Servi ces is avai labl e on the web at www.api.org Produ ct N o. 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