S chem ati c Locati on Com pon ent A larm - Ac ti on (Monit or) E- 6 A larm - Bac k up 18 28 29 B reak ers G - H / 8, 9,10 Sens or - RH RR St rut P ress ure B - 15 38 23 39 26 B - 47 A 44 32 32 CONN 1 F - 15 B - 86 C -4 112 CONN 2 G - 14 B - 87 C -5 28 CONN 3 B - 14 Sens or - RH W heel S peed A - 14 29 CONN 4 B - 14 G -7 95 CONN 5 B - 13 B - 51 S ensor - St rut Pres sure LH FR E- 1 7 CONN 6 F - 13 B - 48 Sens or - S trut P res s ure RH FR E-1 30 CONN 7 I - 12 D - 92 I - 12 B - 49 Sens or - T hrot tle Pos it ion D -5 A CONN 8 H - 12 D - 92 Flas her I - 14 D - 57 Sens or - T orque Conv erter T emperature C -7 34 CONN 9 B - 12 93 Fus e - Supplem ental St eeri ng B- 9 7 Sens or - X MS N S peed B - 11 19 CONN 10 C -12 G -111 C -11 G - 84 Ground - E ngine ( ECM ) A- 5 Ground - E ngine ( St arter ) 11 4 28 37 1 A -9 Ground - F ram e B - 10 Ground - F ram e ( Cab ) C - 11 Soc k et - 12V Power 6 Soc k et - 24V Beac on 8 Solenoid - A / C Cl utc h 9 Solenoid - A RC Control 10 Solenoi d - A RC Suppl y H -8 D - 10 C -7 93 11 3 11 2 89 B -53 CONN 11 G - 85 CONN 12 3 15 90 13 8 2 25 21 24 G - 11 CONN 15 D -11 CONN 16 D - 11 B - 94 CONN 17 C - 10 G - 105 CONN 18 D -9 G - 98 CONN 19 I-9 B - 100 CONN 20 Serv ic e Tool Connect or I- 8 A 27 7 39 A - 10 39 A -1, 2, / C-1,2, 40 B - 11 36 Ground - F ram e ( Sup. S teering M otor ) A -6 13 F - 11 B - 51 F- 2 G 95 C B A CONN 21 C -2 3 CONN 22 I - 11 D - 58 Solenoid - Horn A ir G - 13 B - 53 CONN 23 I - 11 D - 59 Solenoid - Loc kup B - 11 37 CONN 24 E- 2 99 D B-6 23 CONN 25 B - 14 18 26 CONN 26 A - 12 41 Lamp - S upplement al S terring On F- 2 A Solenoid - TCS P roport ional A - 13 26 CONN 27 A-9 41 Lamp - TCS A c tiv ated F- 2 A Solenoid - Ups hift B - 12 36 CONN 28 B-7 2 F- 2 A I - 15 D - 60 H- 3 A I -15 D - 61 F- 5 E- 5 A -5 7 23 40 21 11 4 31 3 33 30 9 6 16 11 2 26 24 11 3 22 20 11 8 88 25 32 89 36 43 2 38 37 35 39 90 19 18 44 F - 15 D -62 Swit ch - A uto Ret arder F- 9 D - 63 Swit ch - B lower B-6 F - 108 2 CONN 40 C -4 CONN 41 C -2 A CONN 42 H -1 28 B-8 41 CONN 43 F- 2 114 C CONN 44 A - 11 2 C CONN 45 C - 11 112 CONN 46 B - 10 113 CONN 47 F- 4 F - 110 E-4 D - 64 Swit ch - B rak e Overs trok e F- 8 D - 65 Swit ch - CE MS Clear Relay - P rel ube P ri mary A- 9 17 S witc h - CEM S Set H - 11 Relay - S top Lamp F - 15 A -7 A- 9 G -14 G - 15 D -68 Swit ch - Coolant Flow 13 Swit ch - Dis connec t 7 D - 73 D - 70 B-7 23 A-6 45 Swit ch - Door E-7 Swit ch - E xhaus t Divert er F- 6 Swit ch - Fuel Fil ter Dif ferential 99 23 42 D - 71 Swit ch - Ground Lev el S hutdown F - 10 D - 69 Swit c h - Haz ard F -6 A B- 8 7 Swit ch - Headlamp E-5 A Relay - W iper Delay G - 15 D - 72 F- 5 D - 74 I -14 D - 74 C -8 C -3 C -4 3 20 S ens or - Body Up C -14 21 S ens or - Boos t Pres sure C -3 3 S ens or - Brak e A ir P res s ure I - 13 B - 52 S ens or - Brak e Oil Tem perature C -8 22 S ensor - Crank cas e Press ure C -4 S ensor - Engine Oil Pres sure (Fi ltered) C -3 S ensor - Engine Oil Pres sure (Unf iltered) C -3 Swit ch - Horn H -4 G -2 Swit ch - Nois e Reduc tion 23 C -4 C -3 Swit ch - K ey St art Swit ch - Mode EM S-II 18 31 S ens or - Af ter Cooler T emperature Swit ch - S teering P ress ure A -10 43 Swit ch - S toplam p H - 13 B - 52 I - 14 B - 52 D -2 10 Swit ch - S toplam p Trail er Swit ch - TCS T est Swit ch - Throt tle Bac k up Swit ch - Turn Sig / Wiper / W ash / Hi B eam E-3 D -5 A A Swit ch - XM SN Filt er C -8 45 C -3 3 Swit ch - XM SN Gear A - 11 44 G -7 81 F = Loc ated in f ront com part ment . B = Locat ed in rear com part ment . G =Loc ated on right side wall of rear c ompart ment. C = Loc at ed behind operat or s eat. H = Loc ated i n c enter c onsol e D = Loc at ed on lef t s ide wall in rear c ompart ment. Ha rne ss Con nec tor Ser ializa tion Co de : T he "C" st an ds fo r " Con ne cto r" an d t he nu mb er ind icat es which co nn ecto r in th e h ar ne ss. ( C1 , C2 , C3 , ... ..) Par t Nu m ber F or Co nne cto r R ece pticle 1 325-AG1 35 PK-14 5A Soc ket Pin Re cep tac le Pin or Socke t Nu mb er Sing le W ire Co nne cto r 9X -11 23 Fus e (5 A mps ) Co mp on ent Par t Nu m ber Plug 2 Ha rne ss iden tifica tion co de : T his e xa mp le in dica tes wire 13 5 in h arn es s " AG ". Gr ou nd Co nne ctio n 20 0- L32 BK-1 4 Cir cuit Ide ntif icatio n Nu mb er Wir e G au ge Wir e Co lor © 2007 C aterpillar, All Rights Reserved Component Identifiers (CID¹) Module Identifier (MID²) XMSN/Chassis Control (MID No. 027) Resistor, Sen der and So len oid Specification s A H -4 24 S ens or - Fan S peed Mac hine l ocat ions are repeated for c omponent s loc at ed c los e t ogether. Sure-Seal c onnect or: Ty pic al represent at ion of a Sure-Seal c onnec tor. The plug and recept ac le contain both pins and sock et s. Ha rne ss Ide ntific atio n L ett er (s) : (A, B, C, ..., AA, AB, AC , ... ) L- C1 2 3E -51 79 AG-C 4 11 1- 789 8 A A 3 Par t Nu m ber fo r Co nne cto r Plu g C -C4 AG-C 3 13 0- 679 5 13 0- 679 5 Part No. Component Description 3T-0062 Resistance (Ohms)¹ Solenoid : Proporti onal 3E-8691 9G-9988 S olenoi d : Sol enoid : ARC Cont rol V alv e / ARC Supply V alv e TCS Four Way 101-3430 S olenoid : Exhaus t Div erter 112-5874 124-6704 Solenoids : Resis tor : 125-9740 Resis tor : Sender : Full : Empty : 139-8667 16 31 ± 3 24.9 31.1 ± 2.4 CID Component 0168 E lect rical S ys tem 0190 E ngi ne S peed Sens or 0248 Cat Data Li nk 0269 S ens or P ower Supply Lower, Raise Start A id 6. 5 ± 0. 4 20 ± 1% 0420 S ec ondary St eeri ng Relay Blower Motor Overall 2. 6 ± 0. 12 0444 S tart Rel ay Fuel Lev el 144-6292 Solenoids : Loc kup, Down Shift , Up Shift 185-0008 189-8667 S olenoi d : Solenoid : Horn Air Valve Brak e Oil Diverter S ec ondary St eeri ng Relay 0590 E ngi ne E lect ronic Control M odule 0627 P ark ing Brak e S wi tc h 0700 Trans mis s ion Gear S ens or 74 ± 2 31 ± 3 0701 Trans mis s ion Out put Speed Sens or 0702 S hift Lev er Pos it ion S ens or Machine Harness Connector and Component Locations 67 66 65 Part No. 49 92 Function 59 64 72 70 73 103-4977 57 D 96 111-9563 G 51 +10V LH - RH W hl S pd S ns r BU LR Whl S pd S ns r RR Whl Spd Sns r At mos pherei c Pes s ure ADE M II 0709 Loc kup Clutc h S olenoid V alv e 137 OR 0718 Trans mis s ion S ys tem 138 GN 0724 B ody Rais e Solenoid Valv e 140 BU 0725 B ody Lower S olenoid V alv e 141 PK 10 0 48 94 PU St art A id Break er RD Engine Cntrl B reaker 52 56 68 62 97 55 F01 Injec tor #3 185 YL Elec t ric Window B reaker A 705 BU Injec tor #5 A 706 GY 1394 E xhaus t Di vert er Solenoid Val ve 1427 Mac hine Loc k out Lam p Sus pensi on Cyl inder (Ri ght Front ) I nc orrect Charge Sus pensi on Cyl inder (Left Rear) Inc orrec t Charge 85 A ct ion Lam p B rak e A ir P ress ure S ensor 10 1 10 7 At mos pheri c Pres sure 231 BK XM SN Gear Sw A 751 YL Af ter Cooler T emp 250 BK Pay load M on - Cus tom er Gnd E 707 GN EM S II Module +V E 708 251 BK Pay load M on - S ys tem Gnd 270 BK EM S II Harnes s Code 0 271 BK EM S II Harnes s Code 1 272 BK EM S II Harnes s Code 2 E 735 E 750 E 790 Crank c ase Pres sure S ns r GN O il P ress (unf ilt ered) S ns r E 799 BR F an Clut ch Sol Return F 700 BU Fan Clut ch Sol Basic Machi ne Ci rcui ts WH St art er Relay No. 1 Out put GN St art Relay Coil F701 BR Oil Renewal Sol OR Key S w To XM SN / Chas si s Cntrl F702 GN Throttle Pos iti on S nsr YL Main Power Relay Coil A / C Hi / Lo Press ure 0001 Cyli nder 1 Fuel Filt er Diff erent ial Pressure 137.9 ± 13. 8k Pa Max (20 ± 2 ps i Min) 82. 7 kP a Min (12 psi Min) Normally Clos ed 0002 Cyl inder 2 0003 Cyl inder 3 517 ± 35 k Pa (75 ± 5 ps i) 448 ± 35 k Pa (65 ± 5 ps i) Normally Open 0004 Cyli nder 4 F 705 PK S ec ondary Park B rake P ress ure 0005 Cyli nder 5 TCC B ack up Alarm To Bac k up Relay F707 WH St art A id Rel ay S top Lamp P ress ure 45 kP a Max (6. 5psi ) 5 k Pa Min (0. 73psi) Normally Clos ed 0006 Cyl inder 6 322 GY Warning Horn (Forward) F 708 YL Shut / Fan Brak e S ol Cyl inder 7 337 WH Prelube F 709 BU Prelube Relay 362 ± 29 mN (1. 3 ± 0. 1 ozf) 303 m N Min (1. 1 oz f Min) Normally Open Coolant Fl ow Failure Mode Identifiers (FMI)¹ FMI No. Failur e De scr iption PU St art er Relay No. 2 Out put YL St art A id On Relay To St art Aid Sol BR M onitor ing Circu its 0008 Cyli nder 8 0091 Thrott le S ens or Output 403 0100 Oil P res s ure Signal 408 0101 Crank c as e P res s ure 410 GN Alt ernator (r) Term. WH EM S II Sy s tem A ir P res s ure WH Ac ti on A larm 0110 Coolant Tem perat ure 411 PK EM S II Ac t ion Lam p 0168 S ys tem V oltage 412 F 703 F 704 F710 F 713 F 714 YL GY Not Us ed F 718 BU BR XMS N F ilter Sw F 719 BR Bot h Load I ndic ator Light s (Red) Do Not Ill um inat e Brak e Oil Tem p S ns r F 720 GN St art A id Sw Fuel Lev el Sender F721 GY A DE M II Us er Defined Shut down 454 OR ADE M I I A/ C S tat us Sw 0261 Tim ing Cal ibrat ion 0262 A nal og S ens or S upply 0263 Digit al S ensor Supply 0267 S hut down Input s 0268 S ys tem P aram eters 0273 Turboc harger Outl et Press ure 0274 A tm os pheric P res s ure 0275 Right Turbocharger I nlet Pres sure 0276 Left T urboc harger Inlet P res s ure 0291 E ngi ne Cooling Fan S olenoid 0296 Unable T o Comm unic ate Wit h Trans mis s ion E CM 0338 P relube Pum p Relay GN Ret ard B rak e Sw 462 YL Supplem ental St eer Mt r Ind F 723 PK ADE M I I Tim ing Cali brat ion + 472 OR B rak e Ov erst rok e Sw F 724 PU ADE M I I Tim ing Cali brat ion - F725 WH 481 GN C413 YL C414 BU H428 GY H429 BU H430 BU 500 BR Torque Convert erT emp Sns r EM S II Module Dat a EM S II Module Load IB C Left P ark Brak e S nsr IB C Right Park B rake Sns r Body Up I ndicat or F 722 F726 F727 E 017 E 021 BU Fuel F ilt er Diff erent ial Sw Injec tor Com mon 1 & 3 Injec tor Com mon 2 & 4 BR Injec tor Com mon 5 & 7 F729 GN I njec tor Com mon 6 & 8 PK Fan S peed S nsr YL Body Rais e S ol G705 F732 GN Body Lower Sol 0526 Was tegat e V alv e Open 501 GN Wiper - Front (low) H710 PK Hoi st Lv r P os iti on Sns r 0542 Unfil tered E ngine Oi l P ress ure 502 OR Wiper - Front (hi) J764 BR XMS N Gear Sw / S pd S ns r Ground 0544 E ngi ne Fan Speed S ens or Si gnal 506 0545 S tart Aid Relay PU Winds hield W asher Mtr 508 PU Radi o S peaker - Left 0546 E ther Hold Rel ay 509 WH Radi o S peaker - Left (Comm om) 0562 Unable T o Comm unic ate W ith Cat Monit oring Sy s tem 511 BR J765 J766 J767 BU Swit ch / Sens or Ground PU ARC P ress ue S w / A uto Ret arder Sw GY Sens or Ground OR Supplem ental St eer Relay WH Ex haust Div erter S witc h M728 WH Ex haust Div erter S witc h Volt age abov e normal or s hort ed high. 0827 Left E xhaus t Tem perat ure 513 OR A/ C Comp Clutc h S ol / Hi - Low P ress Sw 818 BR TPM S TX Out Volt age below norm al or s horted low. 0828 Right Ex haus t T emperature 515 GY Blower M otor (Hi) 819 GY TPM S RX In GN Blower M otor (Medi um) 5 6 7 Current below normal or open c irc uit. 0829 Current above norm al or grounded ci rc uit . 1495 Rear A fterc ool T emperature 516 Injec t or Trim Codes Not Programm ed 517 Integrated Braking Control System (MID No. 116) Mec hani cal s ys tem not responding properly . 8 Abnormal f requenc y , pul se width, or period. 9 Abnormal update. CID 10 A bnorm al rat e of c hange. 0084 Component Mac hine G round Speed S ens or BU Blower M otor (Low) 518 OR Blower M tr Dropping Res is tor 520 WH Opr A /C S w T o Thermos t ate / F use 521 YL A/ C S w To A/C Hi - Low Pres sure S w 522 WH A/ C Clut ch To T herm ost ate Sw 820 858 859 860 861 863 BU GY YL PK PU BU TPM S TX K ey Out Right Front St rut Press ure Left F ront S trut P res s ure Right Rear S trut Pres sure Left Rear S trut Pres sure TP MS TX LCD Out 11 Fail ure mode not identif iable. 0091 Thrott le Pos iti on S ens or 537 GN Turn S ignal S w T o Flas her 864 BR TP MS LCD Cl ock 12 B ad dev ice or c omponent. 0168 E lect rical S ys tem V oltage 575 YL Wiper S w T o Wiper Del ay Rel ay 865 GY TP MS LCD Lat c h 13 Out of c alibration. 14 P aram eter f ailures . 15 P aram eter f ailures . 16 P aram eter not av ailable. 17 Module not res ponding. 18 S ensor s upply f aul t. 19 Conditi on not met . 20 P aram eter f ailures . 0190 E ngi ne S peed Sens or 0248 Cat Data Li nk 0269 S ens or P ower Supply 0291 E ngi ne Cooling Fan S olenoid V alv e 0296 XM SN / Chas s is E CM 0541 Diff erential Oil P res s ure Sens or 0544 E ngi ne Cooling Fan S peed S ens or 0590 E ngi ne E CM 0607 Event Codes Machine Control E ven t Code YL F728 G704 Wiper - Front (park ) Accesso ry Cir cu its 3 10 4 10 6 Engine Low Oil Lvl S w PU PK 4 ¹The F MI is a diagnost ic c ode t hat indicat es what ty pe of fai lure has oc curred. 84 Noi se Reduc t ion S w 446 447 K 748 Bot h Load I ndic ator Light s (Red) Do Not Illum inat e Ground Lvl S hutdown S w N/O Thrott le B ack up S w P ers onalit y Module M is mat ch E CM M728 Bot h Load I ndic ator Light s (Green) Do Not Ill um inat e Ri ght Turbo Inlet P ress S ns r Ground Lvl S hutdown S w N/C 0253 0254 Radi o S peak er - Right Bot h Load I ndic ator Light s (Red) Are on Continuos ly S tart A id On Relay Lef t T urbo Inlet P ress S ns r WH F 717 417 426 Radi o S peak er - Right (Com mon) Bot h Load I ndic ator Light s (Green) Are on Continuos ly Not Us ed BR PK PU F 716 Cool ant F low S w E ngi ne RPM S ignal Cat Data Li nk Radi o S peaker - Right (Com mon) Bot h Load I ndic ator Light s (Green) Do Not Illum inat e LH Turbine E xh Temp Sns r RH Turbine Ex h T emp Sns r OR F 715 BU 0190 GN Bac k Up B att ery Low GY OR 0248 GN Sy st em Set ti ng Inc orrec t or M em ory Error Dat a v alid but abov e norm al operati onal range. 317 321 512 F15 0 0007 308 314 512 F16 At a Data Link At a Data Link + 306 Oil Renewal S ol enoid F14 YL 307 Unable T o Comm unic ate W ith V IMS F15 Body P osit ion Sens or Si gnal YL E 796 0569 F13 EM S II Mode Sw St art Relay / S upplement al S teer Rel ay E 795 IBC / Rear Cab Ground E 794 BU EM S II Module Clock EM S II Serv ic e Clear S w BK 0800 F13 PU PK EM S II Harnes s Code 3 EM S II Set S w BK Dat a v alid but bel ow normal operat ional range. F09 PU BK BK 291 304 E 793 PK 273 290 A 254 Dat a erratic , int erm it tent, or incorrect . 11 1 Area G: Right Side Wall of Rear Compartment B oos t Press ure 1 F10 Injec tor #6 Injec tor #7 Injec tor #8 PK GY 2 Pres sure S ens or of Sus pensi on Cyl inder(Right Front ) Pres sure S ens or of Sus pensi on Cyl inder(Lef t Rear) Pres sure S ens or of Sus pensi on Cyl inder(Right Rear) 79 82 Component PU BR A746 A 747 166-7781 80 11 0 CID A 707 A 708 Xm sn Ctrl / Rear Cab G round Bat (-) A DE M II Sus pensi on Cyl inder (Ri ght Rear) I ncorrect Charge 10 5 Area F: Front Compartment Engine Control (MID No. 036) Frame Ground Operat or Moni tor Return BK BK Pres sure S ens or of Sus pensi on Cyl inder(Lef t Front ) F07 F08 98 78 Dis play Data Li nk Dis play Power S upply B rak e O il T emperature S ens or BK BK 202 229 F04 77 83 0819 0821 0830 200 201 F05 10 8 10 9 75 Component Fuel Level S ender Grou nd Circui ts 160-2445 Sus pensi on Cyl inder (Left Front) Inc orrec t Charge F02 Injec tor #2 Injector #4 S ens or P ower Supply Com ponent F03 F06 76 TP MS Oper M on Sns r P wr Injec tor #1 BR GN A ct ion A larm Truck Payload Measurement System (TPMS) DIA GN OSTIC COD E TCS 4 - W ay Sol ADE M I I +V S ns r P wr GY PU A 703 A 704 Trans mis s sion Oil Tem perat ure Sens or Area D: Left Side Wall of Rear Compartment Area B: Rear Compartment TCS 4 - W ay Sol OR Turn S ignal B reaker Brak e Cntrl Break er / +8V I BC Data Link ² Contact pos ition at the cont acts of the harnes s c onnector. 54 YL BR WH YL OR 0324 ¹ With inc reasing press ure the c los ed conditi on c an be maintained up to 2800 kpa (405 psi), with decreas ing pres sure the closed c ondition c an be maintained down to 170 kpa (25psi). 10 3 46 A 701 A 702 173 176 114-5333 171-8709 91 86 799 A 700 147 150 B ody Up Indic ator Lam p Loc at ion Code 144-5661 60 53 774 775 Prelube B reaker Spare B reaker 2 Hois t Lev er Rot ary P osi tion Sens or Mac hine A pplic ati on 1236 1326 0601 47 87 Supplem ental St eeri ng Mot or Fus e Pay load B reak er 0773 0263 Normally Open² X SMN Cntrl Break er 0967 0271 --- 767 GY 0177 275 - 1750 k Pa¹ (40 - 255 ps i) XMS N Gear Ground Verif y St eeri ng Pres s ure Sw GN 0248 A rc Press ure XMS N Gear Code 5 Supplem ental St eer Mt r Relay / Sw WH Normally Clos ed 50 XMS N Gear Code 4 BU BU 769 Normally Clos ed Normally Open XMS N Gear Code 3 YL 773 Normally Clos ed Normally Clos ed XMS N Gear Code 1 X MS N Gear Code 2 OR GN 770 A - C Normally Cl os ed A - B Normally Open --- BR WH GN 726 728 Conv erter 12V O ut --- 55. 0 ± 20. 0 kPa (8. 0 ± 2. 9 psi) 725 727 Cigar Lighter Break er 700 ± 100kPa (100 ± 15 ps i) 60. 0 kP a (8. 7 ps i) 724 Air Dry er B reak er Gage Lam p B reak er A/ C B reak er Supplem ental St eeri ng 0096 80. 0 kP a Max (11.6 ps i Max) 722 723 Bac k up A larm B reak er GN BU 55 kP a ± 20k Pa 8 ± 3 psi Retarder Brak e Pres sure 721 Wiper B reaker Power Conv ert er B reak er YL BU WH GN 55 kP a ± 20k Pa 8 ± 3 psi 8.9 N (Max ) 32 oz f (Max) Main Power Relay Out put EM S I I Break er PK YL 123 124 PK 80 kP a Max 11. 6 psi Max Trans miss ion filt er Press ure PU OR 122 BU 80 kP a Max 11. 6 ps i Max S teering Pres sure 119 120 135 1200 k Pa Max (175 psi Max ) A / C Thermos tat 113 136 E ngi ne Oil P res s ure Sens or S ervic e Brake Air P ress ure XMS N Lev er Ground V eri fy Sec ondary P ark Brak e S w 126 E ngi ne Coolant Tem perat ure Sens or 9X-7781 XMS N Lev er Code 4 XMS N Lev er Code 5 BU PU 129 0100 3E-6450 D esc ription XMS N Lev er Code 3 YL GN 716 Upshi ft S olenoid V alv e 0110 3E-5464 OR 714 720 Downshif t Solenoid Val ve Normally Clos ed 3E-2034 Wire C olor Control Ci rcuits (Con ti nued ) 713 715 Key S witc h B reaker Alt O ut put (+) Term. S erv ic e B rake Pres sure S witc h Contact Position 58 Wire Num be r Head Lamp Dom e Li ght B reaker B ody Up Swit ch El ect roni c Cont rol D eactuate 61 Bat (+) BR OR 0707 29. 44°C ± 5.55°C 85°F ± 42°F 74 D esc ription P ower Ci rcui ts BU YL 105 109 0708 Actua te Air Dryer RD 102 103 0704 7.22°C ± 5.55°C 45°F ± 42°F 2G-2159 Wire C olor 101 121 Caterpillar Monitoring System (MID No. 030) 63 Wire Num be r 0706 CID Off Machine Switch Sp ecification 71 Wire Description 112 0562 0 - 3.5 92 - 98 32.6 ± 1.6 ¹ A t room temperature unles s ot herwis e noted. 69 Printed in U .S.A. A G - 84 3 1 2 Wir e, C able , o r H ar nes s Asse mb ly Id en tifica tion : In clud es Har nes s Id en tifica tion Le tte rs and Ha rn ess Co nne cto r Se ria lizatio n Cod es A 102 G - 84 I - 14 D -5 S ensor - Hoi st Lev er P osit ion C -6 40 20 Deutsch connector: Ty pic al representation of a Deutsc h connector. The plug cont ains all sock et s and t he rec eptacle c ontains all pins . A I - 10 I - 13 Swit ch - S tart Ai d Swit ch - S upplement al S teering 3 E-2 D -3 Swit ch - P ower W indow Swit ch - S econdary Park B rake Swit ch - S erv ic e B rake Harne ss and Wire Sy mbols 1 2 The connec tors s hown in this c hart are f or harness t o harnes s connec tors . Connect ors that join a harness to a c om ponent are general ly locat ed at or near the c om ponent. See the Com ponent Loc ati on Chart. A B-7 C -2 F - 10 Relay - S upplement al S t eering (On / Of f) Relay - S upplement al S teering (P ower) S ensor - At mos hperei c Pres sure 2 F - 109 C -5 FKR1-UP MAGNETIC LATCH SOLENOID - A magnetic l atch solenoid is an el ectrical comp onent that is acti va ted by el ectricity and held latched by a perman ent magnet. It has two coils (latch and unlatch) that ma ke electroma gnet when curre nt flo ws thro ugh them. It also ha s an intern al swi tch that pl aces the l atch co il ci rcui t open at the time the coi l l atches. 31 F - 107 H -3 G -3 CONN 39 777D Off-Highway Truck Electrical System Solenoid: A solenoid is an e lectrical component that is activated b y electricity. It has a coil th at ma kes an e lectromagnet wh en current flows through it. The electroma gnet can open o r close a valve or move a pie ce of metal that can do work. F - 83 G -4 CONN 37 CONN 38 G -3 G - 15 A = Locat ed on das h. 12 C -5 CONN 35 CONN 36 35 43 H - 11 Relay - High Beam Relay - M ai n P ower 27 13 F- 5 CONN 34 A 2 F - 38 A Relay - B ack up Relay - Headlam p 29 34 42 CONN 33 D - 63 F - 82 F - 80 Swit ch - A RC Pres sure F- 5 B - 46 I- 1 S ens or - Engine Speed 93 F- 9 B- 8 A - 10 S ensor - Coolant Tem perat ure 45 E-5 H -1 D -4 Swit ch - A ir Dryer S ens or - S peed Tim ing 1 Swit ch - Ret ard B rak e P ress ure Swit ch - A / C O n Swit ch - A / C T herm ost at S ender - Fuel Level 5 B - 105 S witc h - A/ C High / Low Pres sure 16 Resi st or - S tart A id 17 G - 104 33 F -76 Resi st or - B lower Mot ror Dropping 28 2 D- 6 G -6 13 I- 5 D 4 C- 7 C -7 CONN 31 CONN 32 Suppres sor - St op Lamp 12 CONN 29 CONN 30 A- 6 B -8 Relay (Magnetic Switc h): A relay i s an electri ca l component that i s acti vated by el ectricity. It has a coil tha t makes an el ectromagnet when current flows through it. The electromag net can o pen or close the switch part of the rel ay. B 3 Sender: A compo nent that is used with a temp erature or pressure gauge. The sender measures the temperature or p re ssure. Its resistance change s to give an indication to the ga uge of the te mperature o r pressure. T 13 B - 53 Suppres sor - Key S wi tc h A rc A F-75 A-8 A-7 C -7 G - 13 B - 10 Recept acl e - A uxi llary St art G 41 St art er- Sec ondary Mot or - S upplement al S teer Relay - S tart Ai d On 10 St art er Suppres sor - A / C A RC S uppress or - Horn S olenoid Mot or - W indshiel d Was her Relay - S tart B A I -3 Module - Dim mer Module - Quad Gage Relay - S tart Ai d Hold 15 16 A - 13 Relay - P rel ubri cat ion 81 G - 106 Solenoid - TCS 4W ay Relay - S econdary S tart C G - 101 D -7 Sol enoi d - S tart A id Mot or - W iper F A D -8 A Gr ound (Case): This indicates that the component d oes not h ave a wire conn ected to ground. It is ground ed by being fastened to the machine. Reed Switch: A switch whose con tacts are controlle d by a magnet. A ma gnet closes the contacts of a normally open reed swi tch; it o pens the contacts of a normal ly closed reed swi tch. H -8 C - 14 H Mot or - A / C Blower 99 P ayload Download Port F- 2 Mot or - P rel ube 95 C - 11 G -6 Monit or - T PM S Operat or 10 2 Solenoid - E xhaus t Div ert er Solenoid - Fan Clutc h Gr ound (Wir ed): This indicates that the component i s connected to a ground ed wi re . The grounded wire is faste ned to the mach ine. B - 91 Lamp - Retarder On Module - Wi per Delay 10 2 H A A Switc h (Normally Closed): A switch th at will open at a specifi ed po int (te mp, press, etc.). No ci rcl e in dicates tha t the wire cannot be disconnecte d from th e component. B - 97 B - 96 Lamp - S hift lev er Bac k lighti ng Module - 2500 RP M Yellow Speedo / T ach 81 A Solenoid - Downshi ft Lamp - GN TPM S Lamp - XM SN Revers e Indi cat or A 14 Solenoi d - Cy linder Head Lamp - RD T PM S Lamp - E MS -I I Ac t ion 5 17 H C - 11 Solenoid - B rak e Oil Div ert er 10 9 F C - 11 Solenoid - B ody Rai se 8 Lamp - B ody Up Indic ator 35 16 42 Solenoid - B ody Lower 12 A- 7 Circuit Breaker Symbol Flow Symbol Switc h (Normally Open): A switch th at will close at a specified poin t (temp, press, etc.). The circle indicates that the component h as screw termin als and a wire can be disconnecte d from it. B - 91 H -11 CONN 14 38 11 A -5 Level Symbol Sy mbols and Definit ions Fuse - A component i n an electrical ci rcui t that will open the circuit if too mu ch current fl ows through i t. B - 97 CONN 13 F - 78 F - 79 A- 5 Ground - F ram e ( Pre - Lub Mot or ) Ground - F ram e ( St art er ) Ground - Rear Cab Bos s H -11 H -11 35 I -2 Ground - F ram e ( Di sc onnect ) Temperature Symbol 90 B - 91 I -2 19 40 33 T Pressure Symbol 88 89 Sens or - S hift Lev er P osi tion D - 15 Ground - Cab (T o Fram e ) 88 12 Ma chine Location Sens or - RH T urbo Inlet P ress ure Sens or - RH T urbo Ex haus t 6 G -2 Sy mbols 22 36 20 C A A-2, 3, 4 Harness And Wire Electrical Schematic Symbols Sc he ma tic Location Connec tor Number D - 12,13, 14 Control - XM SN / Chas s is (TCC) 31 25 27 E -F / 13 -15 RENR8433 February 2007 27 112 A - 13 Convert er - 5A 24V -12v 6 M ach ine Locati on C -4 C -5 G -2 Sens or - LH Turbo E xhaus t C - 15 A - 14 Control - Monit oring Sy st em (E MS -I I) 29 B - 13 S ensor - RH P ark B rak e Retrac t Pres sure Control - T PM S 34 S chem ati c Locati on Sens or - LH Wheel S peed 4 Control - Engi ne 43 Com pon ent Sens or - LH Park B rak e Ret ract P ress ure Sens or - LH RR St rut Press ure Sens or - LH Turbo Inl et P ress ure 5 Control - Int ergarted Brak ing (I BC) 30 1 2 102 B -7 A - 6, A -7 Cigarlighter - +24V 11 M ach ine Locati on C -7 I - 10 B ar - B us B atteries A ss embl y - LH Wi ndow Motor 4 A C - 15 A lternator 41 14 45 Co ndi ti on High E ngine Coolant T emperature W arning High E x haus t T emperature Derat e Left W heel S peed S ens or 0608 Right Wheel Speed Sens or 0689 Left Rear T rac ti on Control Solenoid Val ve 590 GY 591 WH A 500 GN Wiper S w To Delay Module 866 Interm itt ent Module T o W iper Mot or 867 P ower Wi ndow Up 891 PK PU BU TPM S Tes t / Set TP MS Mode Neut S tart Cont To P ayl oad Mon Sy st em A 513 PK A 589 OR BR Xm sn Sol Return 602 WH Dom e Lam p T o Door S w 958 YL St oplamp Rel ay 604 OR 12V Conv erter M emory Output 892 BR Cat Dat a Link (-) P ower Wi ndow Down St op / Tai l Lam p LH - RH 893 987 GN WH Cat Data Link (+) Ex haust Div erter S w / S ol Li ghtin g Ci rcuits 922 605 YL Turn / P ark Lam p - Left 993 BR Analog Ret urn A DEM II 606 GY Turn / P ark Lam p - Right 994 GY Oil Pres sure (f iltered) S ns r 0690 Right Rear Trac tion Cont rol S olenoid V alv e 610 OR Headl amp S w T o Headlamp Relay 995 BU Cool ant T emperature S ns r 0700 Trans mis s ion Gear P os iti on S ens or 611 PU Headl amp Hi B eam Rel ay / I nd 996 GN Engine Speed / T im ing S ensor P ower Bac k up Lamp / Bac k up A larm 0701 Trans mis s ion Out put Speed S ens or 612 GY 0702 Trans mis s ion S hift Lev er P osi tion Sens or 614 PU Park / Tai l / Das h / Lamp 0704 S erv ic e B rake Pres sure S witc h 619 GN Head Lamp Lo B eam 0710 A ut o Ret arder Supply S olenoid V alv e 635 BU Pay load M on Red Lam p 0711 A ut o Ret arder Cont rol S olenoid V alv e 636 GN Pay load M on Green Lam p 0712 Retarder Indi cat or Lamp 661 GN Tac hom eter Lam p 997 OR 998 BR 999 WH C985 F 975 K 927 BU OR BU Analog Sens or P ower (+ 5v) Di gital Sens or Return Engine Speed +8v EM S II Sns r +8 V s uppl y Solenoid Return E 035 Loss of Coolant F low Warning 0713 A uto Ret arder Roc k er S wi tc h 662 YL Speedom et er Lam p K 952 BR Solenoid Return E 038 Low E ngine Coolant Tem perat ure Warning 0714 A uto Ret arder Pres sure S witc h 663 GY Gage Lam ps K 984 GY St art Aid Hold Relay / Res ist or Hi B eam S w To Hi gh B eam Rel ay K 985 BR A uto Retard On Sw E 072 Oil Level Low M ark E 073 Oil Fil ter Dif ferenti al P res s ure High E 074 Oil Fil ter Dif ferenti al P res s ure V ery High E 092 B oos t P res s ure Abov e Normal E 093 B oos t P res s ure Bel ow Norm al E 095 Fuel Rest ri ct ion W arni ng E 098 E ngi ne P relube Ov erride E 100 Low E ngine Oil Pres sure W arni ng E 101 High Crank cas e P ress ure Warning E 190 E ngi ne Ov ers peed W arni ng E 265 User Def ined S hutdown E 272 Inlet A ir Res tric ti on Warning E 279 High A ft ercooler Temperature Warning 0715 Related Electrical Service Manuals Title A lt ernat or: E lect ric S tarting Mot or: Form N um ber 9X-7803 SE NR7508 1W6363 SE NR3860 E lect ronic Monit oring S ys tem : 183-3561 RENR8397 E ngine E CM: 132-8900 S ENR1128 Int egrat ed B raki ng Control: Consi st : Consi st : TP MS : XM SN/ Chas s is Control: 200-5373 200-5374 200-5372 RENR8398 9X 6846 RENR8386 200-5375 RE NR8399 0719 Retarder P res s ure Swit c h A 608 GY Trac tion Cont rol P roport ional S olenoid Valv e Control Ci rcuits 0742 B rak e Lamp Relay 700 PK 0796 Diff erential Fan S olenoid 703 0800 V IMS 0835 Diff erential Oil Tem perat ure Sens or 0849 A ir S ys tem P res s ure Sens or 0966 Trac tion Cont rol I ndicat or Lamp 0967 Mac hine A pplic ati on 1225 Left P ark ing Brak e Oil P res s ure Sens or 1226 Right Park ing B rak e Oil P res s ure Sens or 1229 B rak e Cooli ng P ump S peed S ensor 1230 1231 1232 B rak e Cooli ng P um p S olenoid Front Brak e Cooling Div ert er Sol enoi d Rear A xle Divert er Sol enoi d 1326 Inc orrec t Loc ation Guide 1437 Rear A xle Supply S olenoid ¹ T he CID is a diagnos ti c code that indic ates whic h circ uit is f aulty . ² T he MI D is a diagnost ic c ode t hat i ndicat es whic h elec tronic c ontrol module diagnos ed the fault . TCS Tes t Sw K 986 K 988 PK WH Aut o Retard O ff S w Aut o Retard A ir Cont V alv e BU XM SN Up Shi ft S ol K 989 BU Aut o Retard A ir S uppl y Valv e 704 GY XM SN Down Shif t Sol K 991 OR Aut o Retard P res s Sw 705 PK Loc kup Clutc h S ol K 992 PU Manual Retard S w 706 BR Serv ice Brak e S w L910 PK Torque Convert er Output S peed + 707 PU Body Rais e Out put L911 YL Torque Convert er Output S peed - 709 OR XMS N S peed S nsr +10V L912 WH Engine Speed + 710 GN XMS N S peed S ignal L913 OR Engine Speed - 711 BR XMS N Lev er Code 1 L918 GN Brak e Oil Div erter T em p S w T o S olenoid 712 WH XMS N Lev er Code 2 M901 YL TCS Ac t ive Lamp 15 14 13 12 11 10 9 8 7 6 5 4 3 H1 H1 H9 506- A113 P U-16 H8 H1 590- A124 GY-1 6 LOAD (L) GROUND LIGHTS ON + BATTERY SPEEDO LAMP TACH LAMP GAGE LAMPS DIMM ER MODU LE 1035 526 H12 H11 720- A161 PU-1 6 200- XX2 BK -16 H3 591- A125 WH-1 6 H2 A-C1 1 1698 672 1 200- A65 BK-1 6 2 614- A146 PU-1 6 3 113- A17 OR-1 6 4 662- A154 YL-1 6 5 661- A153 GN-1 6 6 663- A155 GY-1 6 H3 892- A211 BR-16 893- A217 GN-16 H4 H2 113- A20 OR -16 201- A83 B K-16 H16 A-C21 7N9737 A-C20 7N9737 H17 892- A210 B R-16 893- A216 GN-16 STAR T AID RESI STOR 1246 704 SERV BK 3E20 34 201- A82 B K-16 200- A69 B K-16 201- A83 B K-16 200- A67 B K-16 200- A64 B K-16 H15 STOP LAMP SW 1667 781 H12 H13 BK AIR PRES S SNS R 1533 962 958- A218 Y L-16 H6 H13 SEC/ PARK BK SW 1602 445 200- XX2 BK -16 H11 958- XX1 YL -16 614- A146 P U-16 200- A65 B K-16 200- A65 BK-1 6 200- A74 BK -16 200- A75 BK -16 408- A98 WH -16 SW H4 H14 H14 H1 317- A92 YL-1 6 147- A46 P U-12 147- A48 P U-12 147- A47 P U-12 H1 H7 H8 H8 H7 H16 147- A45 PU-1 6 H1 317- A92 YL-1 6 H4 H21 612- A143 GY-1 6 103- A6 YL -14 176- A52 O R-16 113- A15 O R-16 122- A14 B U-16 140- A42 B U-16 140- A41 BU-1 4 H36 119- A25 PK -16 454- A105 GN-16 147- A45 P U-16 173- A51 Y L-16 150- A50 R D-14 150- A49 R D-14 150- A49 R D-14 150- A50 R D-14 L913 -A240 OR-16 113- A19 O R-16 J765 -A26 BU-16 317- A92 Y L-16 H4 893- A212 GN-16 892- A206 BR-16 L912 -A103 WH-16 H20 200- A68 B K-16 185- A53 Y L-16 H36 H36 SOLENO ID 185- 0008 113- A15 O R-16 119- A25 P K-16 121- A27 Y L-16 122- A14 B U-16 123- A32 W H-16 124- A33 G N-14 126- A34 P K-16 129- A38 B U-16 138- A40 G N-16 140- A41 B U-14 147- A45 P U-16 120- A28 Y L-16 141- A44 P K-14 150- A49 R D-14 HORN SOL 1068 704 SUPPRE SSOR CW-C1 3E3388 454- CW1 GN-1 6 J766 -CW2 PU-1 6 K927 -CW3 BU-1 6 H26 K988 -CW4 WH-1 6 K989 -CW5 BU-1 6 K991 -CW6 OR-1 6 K992 -CW7 PU-1 6 1 2 3 4 5 6 7 8 A254 -R34 B K-16 H27 A254 -R27 BK-1 6 BACK UP RL Y 3E52 39 F709 -A188 BU-16 998- A222 BR-16 F710 -A189 BR-16 F707 -A186 WH-16 337- A96 W H-16 F723 -A196 PK-16 F721 -A195 GY-16 F717 -A192 YL-16 H3 R-C2 3E6287 J2 INTE GRATED BRAK ING CONT ROL (I BC) 2005 373 AR C 2005 374 TC S 2005 372 AR C/TCS A-C37 3E5176 200- A69 BK -16 200- A74 BK -16 200- A67 BK -16 200- A75 BK -16 200- A65 BK -16 200- A64 BK -16 201- A83 BK-1 6 201- A82 BK -16 200- A59 B K-16 200- A242 B K-16 200- A62 B K-16 200- A57 BK -16 200- A55 B K-14 200- A68 BK-1 6 200- A70 BK -16 200- A72 B K-16 201- A77 BK-1 6 201- A78 BK-1 6 201- A79 BK -16 201- A80 BK-1 6 201- A81 BK -16 200- A58 B K-16 200- A54 BK -08 H29 A-C36 3E5179 C ON N 1 2 SERV SET S W (EMS II) 6T60 66 103- JJ3 YL-1 4 105- JJ7 BR-1 6 290- JJ52 BK-16 113- JJ26 OR-1 6 119- JJ27 PK-1 6 121- JJ28 YL-1 4 122- JJ29 BU-1 6 123- JJ30 WH-1 6 124- JJ31 GN-1 4 126- JJ32 PK-1 6 129- JJ33 BU-1 6 138- JJ35 GN-1 6 140- JJ36 BU-1 4 147- JJ38 PU-1 6 290- JJ52 BK-1 6 291- JJ53 BK-16 201- JJ49 BK-1 6 138- JJ35 GN-1 6 141- JJ37 PK-1 4 147- JJ38 PU-1 6 113- JJ26 OR-1 6 119- JJ27 PK-1 6 129- JJ33 BU-1 6 122- JJ29 BU-1 6 123- JJ30 WH-1 6 120- JJ45 YL-1 6 176- JJ42 OR-1 6 124- JJ31 GN-1 4 121- JJ28 YL-14 120- JJ45 YL-1 6 141- JJ37 PK-1 4 150- JJ39 RD-1 4 150- JJ40 RD-1 4 K748 -JJ20 OR-1 6 173- JJ41 YL-1 4 185- JJ43 YL-1 4 E790 -JJ57 PK-1 6 176- JJ42 OR-1 6 200- JJ44 BK-1 6 201- JJ49 BK-1 6 290- JJ52 BK-1 6 291- JJ53 BK-1 6 308- JJ54 YL-1 6 604- JJ58 OR-1 4 136- JJ61 GN-1 6 727- JJ55 GN-1 4 610- JJ59 OR-1 4 958- JJ56 YL-1 6 619- JJ60 GN-1 4 PWR CONV B KR 6T36 42 820- CH24 B U-16 250- CH2 BK -16 819- CH23 G Y-16 818- CH22 B R-16 799- CH20 W H-16 C ON N 2 1 A B C D E 15A SPAR E BREA KER 6T36 43 112- JJ9 PU -16 101- W1 RD- 08 105 A HOIS T LEVE R POS S NSR 1618 937 +V GROUND SIGNAL 103- JJ3 Y L-14 105- JJ7 B R-16 173- JJ41 Y L-14 LEVER 4 LEVER 3 LEVER 2 102- JJ2 BU -14 103- JJ5 YL-1 4 136- JJ34 GN-1 6 H24 200- A73 B K-16 STOP LAMP R LY 3E52 39 HEAD LAMP R LY 3E52 39 M-C8 3E-7 996 H38 H38 H25 202- L10 BK-1 6 E790 -L45 PK-16 138- CH1 G N-16 707- CH13 PU-16 710- CH4 G N-16 H31 891- CH34 BU-16 636- CH11 GN-16 799- CH21 WH-16 799- CH16 WH-16 636- CH11 GN-16 635- CH8 B U-16 859- CH26 YL-16 858- CH25 GY-16 861- CH28 PU-16 860- CH27 PK-16 251- CH5 B K-16 251- CH5 B K-16 863- CH29 BU-16 864- CH30 BR-16 818- CH22 BR-16 820- CH24 BU-16 819- CH23 GY-16 250- CH2 B K-16 865- CH31 GY-16 867- CH33 PU-16 H33 866- CH32 PK-16 CH-C1 8N1525 9X68 46 TPMS CONT 636- CH10 GN-1 6 250- CH2 BK-1 6 710- CH4 GN-1 6 859- CH26 YL-1 6 858- CH25 GY-1 6 861- CH28 PU-1 6 860- CH27 PK-1 6 863- CH29 BU-1 6 864- CH30 BR-1 6 818- CH22 BR-1 6 820- CH24 BU-1 6 819- CH23 GY-1 6 891- CH34 BU-1 6 865- CH31 GY-1 6 866- CH32 PK-1 6 867- CH33 PU-1 6 707- CH13 PU-1 6 H35 H11 H34 3E3379 138- CH1 GN-1 6 BACK UP ALA RM 2139 100 LH R EAR STRU T PRES S 1753 186 +BATTERY GROUND SIGNAL BK-18 BK-18 1 2 RD-18 BK-18 WH-18 A B C S T RD-18 BK-18 WH-18 A B C BODY + BATTERY SOLENOID GROUND UP SNSR 3E04 61 RD-18 BU-18 BK-18 WH-18 BK-18 1 2 612- CT3 GY -16 200- CT8 BK -16 1 2 3 4 WH-18 BK-18 612- AH3 GY -16 200- AH6 BK-1 6 1 2 AH-C2 1042921 RH S TOP/ TAIL LAMP 1350 426 604- CT1 OR-1 6 200- CT6 BK-1 6 200- CT7 BK-1 6 200- CT8 BK-1 6 612- CT3 GY-1 6 E-C5 7N77 81 126- E12 PK-1 6 E750 -E9 PU-1 6 J765 -E7 BU-1 6 C ON N 3 E-C2 1552 273 1 604- E13 OR-1 6 2 200- E14 BK-1 6 3 612- E15 GY-1 6 4 614- E8 PU- 16 5 614- E17 PU-1 6 6 605- E5 YL- 16 614- CT4 P U-16 605- CT5 WH -16 604- AH1 OR-1 6 604- AH1 O R-16 200- AH2 B K-16 612- AH3 G Y-16 S T RD-18 BK-18 WH-18 A B C RD-18 BK-18 WH-18 A B C 200- AH6 BK -16 200- AH7 BK-1 6 200- AH8 BK-1 6 612- AH3 GY-1 6 614- AH4 PU-1 6 606- AH5 WH -16 E-C3 1552 273 604- E18 OR-1 6 200- E19 BK-1 6 612- E20 GY-1 6 614- E10 PU-1 6 614- AH4 P U-16 614- E21 PU-1 6 606- AH5 WH -16 606- E6 GY- 16 C ON N 4 E-C1 0 E-C7 3E33 76 1552 272 1 604- E26 OR-1 6 2 200- E27 BK-1 6 C ON N 2 5 3 614- E28 PU-1 6 4 606- E29 GY-1 6 604- AH1 OR -16 200- AH7 BK -16 614- AH4 PU -16 1 2 3 4 5 6 LOWE R SOL 1125 874 RH R EAR STRU T PRES S 1753 186 +BATTERY GROUND SIGNAL 200- E2 BK -16 E-C1 J-C2 3E51 79 1552 252 612- E1 GY -16 1 612- J12 GY-1 6 200- E2 BK -16 2 200- J4 BK- 14 614- E3 PU -16 3 614- J13 PU-1 6 604- E4 OR -16 4 604- J9 OR- 16 605- E30 Y L-16 5 605- J10 YL-1 6 6 606- E31 G Y-16 606- J11 GY-1 6 7 J765 -E7 B U-16 J765 -J16 BU-1 6 E750 -E9 P U-16 604- E4 OR -16 126- E12 PK-1 6 8 9 10 11 12 E750 -J15 PU-1 6 A B C CL-C 3 3E-3 370 799- CL15 WH-1 6 251- CL12 BK-1 6 860- CL19 PK-1 6 799- CL17 WH-16 251- CL14 BK-16 861- CL18 PU-16 126- J18 PK-1 6 OR-18 BK-18 WH-18 A B C AY-C 5 1042 921 176- AY14 OR-1 6 J767 -AY8 GY-1 6 H428 -AY1 GY-1 6 +V GROUND SIGNAL OR-18 BK-18 WH-18 A B C AY-C 6 1042 921 176- AY15 OR-1 6 J767 -AY7 GY-1 6 H429 -AY2 BU-1 6 H32 H51 H32 A B C RR-C 1 9D39 55 767- RR4 WH-1 6 J767 -RR2 GY-1 6 769- RR7 BU-1 6 RH W HEEL SPEE D SENS OR 3T24 69 +V GROUND SIGNAL A B C RR-C 2 9D39 55 767- RR5 WH-1 6 J767 -RR1 GY-1 6 770- RR8 GN-1 6 8N15 17 A-C1 8 C ON N 1 7 OPERATOR STATION CHASSIS K-C1 1 3E33 64 K-C8 1552 269 K-C9 1552 269 H66 H66 F-C1 155- 2269 1 426- F1 BR- 16 201- F8 BK -16 2 H63 PROPN 3T00 62 SOL LOCK UP SOL XMSN SPD S NSR 1446 292 1440 178 (L) S-2 (R) S-1 SOL H59 GN/BK-14 BK-14 RR-C 3 3E-3 382 767- RR6 W H-16 J767 -RR3 GY-16 TRAN SMISSI ON GEAR SWIT CH 1188 471 J-C1 5 J-C6 3E33 82 1552 273 1 2 3 4 5 6 1 2 3 4 5 6 767- J17 WH-1 6 J767 -J21 GY-1 6 769- J24 BU-1 6 770- J25 GN-1 6 C ON N 2 6 GEAR 5 GEAR 4 GEAR 3 GEAR 2 GEAR 1 +V H63 1 2 H64 K-C4 7N9738 2 3 STAR T AID 1701 303 SW A B 1 2 3 4 5 6 C D 2 F720 -G72 GN-1 8 998- G50 BR-1 8 998- G24 BR -18 3 A/C ON S W 1701 328 G-C8 3E-7 996 C-C19 3E3361 1 2 1 2 CN-C 1 3E-3 361 337- CN1 WH -16 200- CN2 BK -16 231- CF1 BK -18 726- CF2 BU -18 725- CF3 GN -18 724- CF4 YL -18 723- CF5 OR -18 722- CF6 WH -18 721- CF7 BR -18 308- CF8 YL -18 9W3089 CF-C1 5S3657 CF-C2 G H I F E C B A D J 705- K8 PK -16 922- K3 BR -16 704- K7 GY -16 703- K6 BU -16 J764 -K1 B R-16 726- K16 B U-16 725- K15 G N-16 724- K14 Y L-16 723- K13 O R-16 722- K12 W H-16 721- K11 B R-16 122- J1 BU -16 J765 -J33 BU-1 6 728- J14 BU-1 6 STER PRESS SW J-C4 1698 670 3E64 50 A 728- J14 BU-1 6 B J765 -J33 BU-1 6 C ON N 2 7 GN-16 GN-16 H61 EC-C 2 3E33 70 1 2 BK-18 8 BK-1 BK-18 8 BK-1 BK-18 BK-18 FLOW SW 1718 709 SUPP L STER ON LAM P 1631 876 411- G40 P K-18 + 201- G37 B K-18 G-C1 9 1071 984 EMSI I ACTI ON LAMP 1631 876 606- G51 G Y-18 + 200- G14 B K-18 G-C2 0 1071 984 RH T URN IN D LAMP 1631 879 614- G68 P U-18 + 200- G20 B K-18 G-C2 1 1071 984 LH B ACKLTG LAMP 1636 508 614- G67 P U-18 + 200- G21 B K-18 G-C2 3 1071 984 RH B ACKLTG LAMP 1636 508 1 2 3 A B 1 2 3 4 5 6 C D 201- G8 BK -18 E735 -G75 PU-16 2 3 H67 CBL- AL1 RD-0 0 A B 1 2 3 4 5 6 C D 614- G59 P U-18 614- G61 P U-18 200- G33 B K-18 2 3 A B 1 2 3 4 5 6 C D 727- G73 G N-18 136- G81 G N-18 NOIS E REDU CTION S W 1701 327 G-C1 0 3E-7 996 H-P5 S MTR H-C24 1552269 E790 -H20 PK-16 306- H8 GN -16 1 2 BK-18 BK-18 STAR T RELA Y 1183 534 AFTC LR TEMP SNSR 1022 240 CRAN KCASE PRES S LH T URBO E XH RH T URBO E XH SNSR TEMP SNSR TEMP SNSR 1619 926 1637 882 1637 882 EC-C 3 3E33 70 C-C4 0 1042 921 C-C1 6 3E33 70 STAR T AID SOL 1238 773 SPD TIMING SNSR 1296 628 OIL PRESS OIL SNSR PRES S SNSR (FIL TERED) (UNF ILTERE D) 1619 931 1619 931 ENG COOL TEMP -SNSR 1022 240 BOOS T PRES S SNSR 1619 929 ATMO S PRES S SNSR 1619 926 FAN SPEED SENS OR (ATT ACH) 126- 1133 C-P4 6 FAN CLUTCH SOLE NOID (ATT CH) 124- 3497 C-P4 7 C-C3 8 1042 921 C-C3 9 1042 921 C-C3 7 3E33 70 C-C1 7 3E33 70 C-C3 6 3E33 70 C-C4 1 1042 921 C-C1 5 3E33 70 C-C1 4 3E33 70 C-C1 3 1042 921 HH-C 2 1698 670 F715 -HH1 PU-16 A B 998- HH2 B R-16 C F716 -HH3 WH-16 CYLI NDER HEAD SOL 8 132- 0203 C-P1 3 C-C1 3E33 61 H70 C-C1 61 1 3E33 1 317- C18 YL-1 8 2 200- C40 BK-1 4 BU-18 BK-18 998- C42 BR -16 998- C111 BR-1 6 998- C110 BR-1 6 C-C25 3E3361 H68 H68 C-C2 8 3E33 61 412- C41 BU-1 8 998- C110 BR-1 6 H-P6 BAT MOTOR 998- C108 BR-1 6 998- C106 BR-1 6 998- C107 BR-1 6 F719 -C120 BR-1 8 F722 -C119 OR-1 8 F725 -C37 WH-1 8 MTR MOTOR CBL- AM1 B K-00 CBL- AP1 RD-0 0 C-P8 C-C8 3E-3 361 C-C3 5 3E33 61 C-C3 3 3E33 61 10 9 8 C-C9 3E-3 361 C-C1 0 3E-3 361 A708 -C68 BR-1 6 A706 -C73 GY-1 6 F729 -C67 GN-1 6 A704 -C77 GN-1 6 A702 -C80 PU-1 6 F727 -C57 BU-1 6 A701 -C62 GY-1 6 F726 -C53 YL-1 6 A703 -C71 BR-1 6 A705 -C75 BU-1 6 F728 -C63 BR-1 6 A707 -C79 PU-1 6 C-P30 C-C3 2 3E33 61 C-P31 C-C2 1 3E33 61 C-P32 C BL-AR1 BK-0 0 C-P2 1 132- 0203 CYLI NDER HEAD7 SOL C-C34 1010205 C-P2 2 132- 0203 CYLI NDER HEAD5 SOL C-P2 3 132- 0203 CYLI NDER HEAD SOL 3 POS NEG CB L-AE1 BK-0 0 POS 12V BATTER Y 9X97 30 12V BATTER Y 9X97 30 12V BATTER Y 9X97 30 AA-P1 AA-P2 AA-P5 AA-P7 C-P2 4 132- 0203 CYLI NDER HEAD1 SOL 7 ID A C E F G H J K L M N P R T V W AA AE AF AG AH AK AL AM AN AP AR AT AV AW AY CA CC CE CF CG CH CK CL CM CN CP CR CT CV CW CY EC EE FF GA GG HH JJ KK LL MM PP RR UU YY D HARN ESS & CABLE C HART PA RT# AT CH LOC TY PE DESC RIPTION 29 7-1309 STD D1 0 HAR NESS MAI N CAB 20 1-0715 STD C6 HAR NESS ENG INE 29 7-9321 STD B1 3 HAR NESS REA R CHAS SIS 29 8-3917 STD C9 HAR NESS EMS II CHA SSIS 17 3-1069 STD F4 HAR NESS DAS H PANE L 29 8-3916 STD C1 0 HAR NESS POW ER 29 7-9323 STD C1 1 HAR NESS MAI N CHAS SIS 29 8-6702 STD C1 2 HAR NESS CHA SSIS X MSN 29 7-1302 STD D1 3 HAR NESS CAB XMSN 29 7-1303 STD E7 HAR NESS OVE RHEAD 11 8-8580 ATT E5 HAR NESS CAB A/C U NIT 17 2-6774 STD G3 HAR NESS CEM S DASH PANEL 20 1-0442 ATT F1 3 HAR NESS INT EGRATE D BRAKI NG 29 7-9322 STD F1 HAR NESS FRO NT LIG HTS 11 7-2932 STD I1 1 CAB LE ANT ENNA C OAX 17 3-1066 STD G9 WIR E AS.POW ER DIS TRIBUTI ON 29 9-0018 STD A6 CAB LE POS TO NE G BATTE RY 28 0-1330 STD A6 CAB LE NEG FR BA TT TO D ISC SW 12 8-8479 STD B7 WIR E AS.A/C FAN J UMPER 2A -7094 STD A8 CAB LE POS SEC B ATT TO RH BUS BAR 23 6-6908 STD B1 4 HAR NESS RIG HT REA R LIGHT S 2A -7093 STD A8 CAB LE SUP PL STE R RLY T O RH B US BAR 28 0-1331 STD A7 CAB LE SUP PL STE R RELAY TO MO TOR 2G -4177 STD A6 CAB LE SUP PL STE R MOTOR TO GN D 28 0-1333 STD A6 CAB LE RH BUS BA R TO LH BUS B AR 13 4-4410 ATT A6 CAB LE PRE -LUBR RELAY T O MOTO R 2G -4177 ATT A5 CAB LE PRE -LUBR MOTOR T O GND 28 0-1334 STD A8 CAB LE STA RTER T O LH BU S BAR B 9G -0549 STD A7 CAB LE POS TO NE G BAT 28 0-1329 STD A6 CAB LE NEG THIRD BATT T O DISC SW 15 6-5733 ATT A1 3 HAR NESS TRA CTION CONTROL VALVE 28 0-1328 STD A6 CAB LE DIS CONNEC T SW TO GND 4N -6580 STD B8 CAB LE AUX ILLARY STARTI NG 11 6-9309 STD G4 WIR E AS.RET ARDER LAMP DI VERSIO N 12 0-9288 STD A1 1 HAR NESS XMS N GEAR SW 17 3-1067 STD F9 WIR E AS.MAI N RLY TO ALT BKR 16 1-9845 ATT D1 5 HAR NESS CAB PAYLO AD MONI TORING 28 0-1342 STD C6 HAR NESS ENG TO CA B SIDEW ALL 18 0-1497 ATT D1 HAR NESS CHA SSIS P AYLOAD 29 7-8468 STD I1 0 HAR NESS ELE CTRIC LH WIND OW 13 0-6614 ATT A9 HAR NESS PRE -LUBR RELAY J UMPER 13 2-6469 STD B2 HAR NESS UNI T INJE CTORS 17 4-2849 STD H3 WIR E AS.CEM S CODE - 777D 23 6-6908 STD C1 4 HAR NESS LEF T REAR LIGHTS 17 4-2850 STD H3 WIR E AS.CEM S CODE - 776D 16 3-0957 ATT I1 HAR NESS AUT OMATIC RETARD ER VAL VE 17 0-1004 ATT C1 1 HAR NESS EXH AUST D IVERTER SOL 28 0-1343 STD C5 HAR NESS TUR BO INL ET SENS ORS 6S -1061 STD A8 CAB LE TOP START ER TO B OTTOM STARTE R 29 7-2997 STD G5 HAR NESS CAB CEMS 28 0-1332 STD A7 CAB LE POS RR BA TT TO R H BUS BAR 28 0-1334 STD A8 CAB LE STA RTER T O LH BU S BAR 28 0-1340 STD B5 HAR NESS GND LEVEL SHUTDO WN 17 9-9485 STD G9 HAR NESS CIR CUIT B REAKER PANEL 2G -5786 STD A7 CAB LE TOP START ER TO FRAME G ND 13 4-4411 ATT A8 CAB LE PRE -LUBR RELAY T O STAR TER 7G -1060 STD C1 1 STR AP CAB GND T O CHASS IS GND 15 3-7485 STD A1 WIR E AS.ALT GND 17 0-1003 ATT B1 3 HAR NESS TCS SENSO RS 29 7-4358 STD F7 HAR NESS CEN TER CO NSOLE 7I -4731 STD A8 WIR E AS.BOT TOM ST ARTER T O ENG GND NOTE A: NO RMALLY OPEN B EFORE R EFRIGE RANT CH ARGE NOTE B: US ED ON 7 77D ON LY NOTE D: NO T USED ON MAC HINES W ITH AU TOMATIC RETAR DER NOTE E: NO T USED J2 CBL- CA1 BK -00 THIS SCHEM ATIC IS FOR T HE 777D EMISS IONS UP DATE T RUCK. PART #300- 5720 CH 01 ADEM II ENGI NE CONT 8900 ROL 132C-P3 3 DISC ONNECT SWIT CH 7N07 18 AE-P 1 NEG 12V BATTER Y 9X97 30 COMP ONENTS ARE SH OWN IN STALLED ON A FULLY O PERABL E MACH INE WI TH THE KEY AN D ENGIN E OFF AND THE XMSN SHIFT ER IN N EUTRAL . FRAM E GND H67 C-P7 H70 J1 NEG RH G REEN PAYL OAD LAMP 8T96 84 C C-P6 C-C7 3E-3 361 C-P29 MOTO R C-C43 1010204 CBL- AA1 RD-0 0 POS RD BK 1392116 PRE- LUBR MOTO R 2G61 58 CBL- AV1 RD -00 NEG 1 2 C-C2 9 3E-3 370 BAT POS RD BK CYLI NDER HEAD SOL 2 132- 0203 C-P1 6 STRA P-NN1 BK-14 CBL- AW1 BK -00 CBL- KK1 BK-0 00 RH F RONT STRU T PRES S 1753 186 RH R ED PAYL OAD LAMP 8T96 83 SHUT DOWN CYLI NDER HEAD SOL 4 132- 0203 C-P1 5 CBL- AG1 RD -00 CBL- EE1 BK-0 0 +BATTERY GROUND SIGNAL 1 2 GND LVL BK-18 RD-18 WH-18 CYLI NDER HEAD SOL 6 132- 0203 C-P1 4 H70 H69 SUPP L STER MOTO R 1164 531 S MOTOR CBL- YY1 BK-4 LH F RONT STRU T PRES S 1753 186 H67 412- C41 BU-1 8 H69 H69 H68 ENG LOW OIL LEVE L SW 1232 993 ENGI NE GN D +BATTERY GROUND SIGNAL CL-C7 7N9737 799- CL9 W H-16 636- CL10 GN-16 636- CL10 GN-1 6 H67 UPPE R STAR TER 1W63 63 H-P7 OR-18 BK-18 YL-18 3 C-C4 3E33 73 BUS BAR 8C63 58 G CL-C 5 3E-3 370 799- CL4 W H-16 A 251- CL5 B K-16 B 858- CL6 G Y-16 C 2 C ON N 4 1 F719 -C120 BR-1 8 998- C108 BR-1 6 101- H2 RD -10 LOWE R STAR TER 1W63 63 G 1 2 OR-18 BK-18 YL-18 E RH PARK /TURN LAMP 135- 0427 T-P6 TN GD PK SUPP L STER SW 1701 331 G-C1 1 3E-7 996 OPERATOR STATION CHASSIS EC-C 1 3E33 76 CBL- AN1 RD -000 CBL- GG1 RD-0 0 RD-18 BK-18 WH-18 CL-C6 7N9738 F718 -G71 BU-18 998- G17 B R-18 G-C9 3E-7 996 RH LOW BEAM HEAD LAMP 161- 0908 T-P5 1 2 799- CL7 W H-16 635- CL8 B U-16 H69 CBL- AL1 R D-00 101- H16 RD-1 0 314- H17 PU-1 0 859- CL3 YL-1 6 799- CL16 WH-1 6 799- CL17 WH-1 6 799- CL15 WH-1 6 251- CL13 BK-1 6 251- CL14 BK-1 6 251- CL12 BK-1 6 858- CL6 GY-1 6 A B C CL-C 4 3E-3 370 799- CL1 W H-16 A 251- CL2 B K-16 B 859- CL3 Y L-16 C 799- CL11 WH-1 6 635- CL8 BU-1 6 C-C6 C-C5 3E33 64 3E33 61 1 F723 -C38 PK-1 8 2 F724 -C35 PU-1 8 BUS BAR 8C63 58 F RH HIGH BEAM HEAD LAMP 157- 0305 T-P4 1 2 T-C6 1552269 EMSI I MODE SW 1701 307 G-C6 3E-7 996 C ON N 3 5 CBL- AT1 RD -00 LH HIGH BEAM HEAD LAMP 157- 0305 T-P3 T-C7 1698670 E799 -C91 BR-1 8 C-C3 0 3E33 61 F725 -C37 WH-1 8 998- C106 BR-1 6 LH LOW BEAM HEAD LAMP 161- 0908 T-P2 1 2 T-C5 1552269 611- T12 P U-14 200- T6 BK -14 619- T18 G N-14 200- T5 BK -14 606- T9 GY -16 200- T7 BK -14 614- T15 P U-16 C ON N 3 9 BK-18 BK-18 CBL- AK1 R D-00 CBL- CC1 RD-0 0 CBL- AP1 RD-0 0 STAR T RELA Y 1183 534 C H63 462- G43 Y L-18 + 200- G15 B K-18 G-C1 8 1071 984 TCS TEST SW 1701301 G-C5 3E-7 996 614- G62 P U-18 614- G63 P U-18 200- G28 B K-18 OPERATOR STATION CHASSIS H68 SUPP L STER RELA Y 1790 006 H-P4 126- K17 P K-16 RETA RDER O N LAMP 1631 878 614- G62 P U-18 614- G61 P U-18 200- G34 B K-18 2 C-C2 2 3E33 61 521- C27 YL-1 4 513- C76 OR-1 4 1 2 LH PARK /TURN LAMP 135- 0427 T-P1 TN GD PK 1 2 TCS ACTIVA TED LAM P 1631 878 E735 -G75 PU-1 6 727- G73 GN-1 8 136- G81 GN-1 8 H53 RD-18 BK-18 WH-18 T-C4 1552269 611- T11 P U-14 200- T4 BK -14 HH-C 1 1698 670 C-C18 3E3361 BK-18 BK-18 FUEL FLTR DIFF SW 1445 661 CBL- AK1 RD -00 10A 137- H12 O R-12 FUSE CBL- LL1 RD -00 306- H8 GN -16 H-C25 1552269 E790 -H21 PK-16 306- H7 GN -16 6D8149 K-C5 C ON N 4 4 11 AIR DRYER SW 2G21 59 AUX START RECE PTACLE PRE- LUBR RELA Y PRI M 1790 006 E790 -H20 P K-16 1 A B 1 2 3 4 5 6 C D 700- G69 P K-18 G-C4 3E-7 996 H54 A B C T-C3 1552269 619- T17 G N-14 200- T3 BK -14 C ON N 4 3 123- G10 W H-18 + 454- G42 G N-18 G-C1 7 1071 984 C ON N 4 0 C-C1 2 3E33 64 NOTE E 513- C74 OR-1 4 522- C58 WH-1 4 MUR440 COOL 1 2 XMSN REV I ND LAMP 1631 878 T-C1 9G36 70 611- G54 P U-16 + 200- G32 B K-18 G-C1 5 HIGH BEAM IND LAM P 1071 984 1631 880 ENG BLOCK GND 109- H3 OR- 4 727- H5 GN -16 200- H14 B K-16 H-C6 1552 269 A-C3 0 9G36 76 C-C20 3E3361 ARC SUPP RESSOR 1068 704 C-P1 0 2 3 1 CBL- CC2 B K-00 H-C5 3E-3 364 337- H11 W H-16 200- H10 B K-16 BODY UP IN D LAMP 1631 878 M901 -G80 YL-18 + K952 -G82 BR-18 G-C1 6 1071 984 614- G66 P U-18 614- G65 P U-18 200- G26 B K-18 520- G48 WH-1 6 521- G49 YL-1 6 605- T8 YL -16 200- T2 BK -14 614- T14 P U-16 LH T URN IN D LAMP 1631 879 612- G55 G Y-18 + 200- G31 B K-18 G-C1 4 107- 1984 C-P5 + R A/C HI/L O PRES S SW 114- 5333 A-P2 5 3K-8 782 BK O IL DIV SOL 1898 667 H49 605- G52 Y L-18 + 200- G29 B K-18 G-C1 2 1071 984 H54 614- G64 PU-1 8 614- G63 PU-1 8 200- G36 BK-1 8 K986 -G9 PK-1 8 J766 -G78 PU-1 8 K985 -G74 BR-1 8 A B 1 2 3 4 5 6 C D T-C2 1698670 CBL- PP1 BK-0 2 CBL- CC1 R D-00 T THRT POS SNSR 1761 602 G OPERATOR STATION CHASSIS H49 KEY STAR T SWIT CH 1107 887 OFF ON ST H430 -G76 BU-16 + J765 -G6 B U-18 G-C1 3 107- 1984 J766 -G79 P U-18 103- G2 YL -16 102- G1 BU -16 610- G53 O R-16 F717 -G70 YL-18 F720 -G72 GN-18 614- G64 PU-1 8 614- G65 PU-1 8 200- G18 BK-1 8 BRAKE AIR PRESS C ON N 3 4 C-C2 6 1130 580 NOTE E C ON N 2 8 BK-18 BK-18 +V ANALOG GROUND SIGNAL LH T URBO RH T URBO INLE T PRES S INLE T PRES S SNSR SNSR 1619 926 1619 926 C-C2 4 C-C3 1042 921 3E33 61 H65 K-C6 8T86 67 H58 12 2 3 ALT "R" TERM HARNESS CODE 0 CLEAR SW MODULE +V MODULE DATA ALT 403- C28 G N-18 FUEL LEVEL SEND ER 1398 667 MOTOR 306- H1 GN -16 769- RR7 B U-16 770- RR8 G N-16 13 BRAK E OIL TEMP SENS OR 1187 226 +8V GROUND SIGNAL PK-18 BK-18 101- H4 R D-4 K-C14 7N9737 J-C1 0 1552 269 L918 -J35 G N-16 1 2 126- J34 PK -16 10 1 9 2 3 6 7 8 5 4 2 998- G17 BR -18 RD-18 BK-18 WH-18 CK-C 2 3E62 86 C ON N 2 9 C-C2 9G43 51 AF-C 1 C-C3 1 3E-3 361 3E-3 364 998- AF1 BR -16 1 F722 -C119 OR-1 8 2 998- C107 BR-1 6 BK O IL DIV TEMP S W 3E64 49 J-C7 1552 269 K-C13 7N9737 3 200- G5 BK -18 1 XMSN FILTER SW 129- G12 B U-18 200- G30 B K-18 4 200- G19 BK-1 8 AUTO RETA RDER S W 1701 326 G-C7 3E-7 996 C S B 200- G23 BK -18 614- G60 PU -18 614- G66 PU-1 8 200- G27 B K-18 HARNESS CODE 3 SERVICE SW +8V SENSOR SUPPLY MODULE CLOCK C ON N 3 1 CK-C 9G43 4 48 ALTE RNATOR 105 AMP @ HI IDLE 9X-7 803 C-P2 0 BRAK E OVER STROKE SWIT CH 7V56 47 NOTE E J-C1 2 J-C13 1552 269 3E3364 FRAM E GND 1 9G00 28 612- J37 GY -16 200- J38 B K-16 2 C ON N 4 6 J767 -J20 GY-16 H58 14 1 2 AY-C 2 7N-8 204 TCS 4WAY 9G99 88 F-P2 1187226 A OR-18 B BK-18 C WH-18 200- J4 BK -14 200- J3 BK- 16 H61 K-C3 7N9738 6 611- G54 P U-16 M901 -G80 YL-18 K952 -G82 BR-18 454- G41 G N-18 462- G43 Y L-18 411- G40 P K-18 123- G4 WH -18 606- G51 G Y-18 A B 1 2 3 4 5 6 C D H FUEL LVL SENDER 9W03 35 +24V CIGA R LIGH TER C-C2 3 3E33 61 A/C COMP RESSOR CLUT CH 7N-4 287 C-P2 5 H67 WSHL D WASH ER MOTO R 1754 143 J-C8 1552269 DN S HIFT S OL 1446 292 307- G38 O R-18 105- G3 BR -18 H53 H54 RETA RD BK SW 1034 977 HARNESS CODE 2 ACTION LAMP CAT DATA LINK MODULE LOAD HARNESS CODE 4 T/C TEMP SENSOR OPERATOR SW BRAKE OVERSTK SW R 1 2 3 4 308- G39 Y L-18 307- G38 O R-18 105- G3 BR -18 129- G12 B U-18 605- G52 Y L-18 H430 -G76 BU-16 612- G55 G Y-18 J766 -G77 PU-1 8 CW-C3 3E3373 C ON N 4 2 G-C1 1698671 PROD UCT LI NK C ON N 4 8 ENG SPD SNSR 1895 746 109- C116 OR-0 4 H67 H58 472- F4 OR- 16 GROUND GND VERIFY TCS XMSN FLTR SW 9X77 81 F-C3 169- 8670 F975 -F6 O R-16 201- F7 BK -16 446- F3 PU -16 F-C2 155- 2269 447- F5 PK -16 1 201- F9 BK -16 2 H64 H67 K-C12 7N9737 520- G48 WH -16 G-C3 3E-7 996 CK-C 1 8T98 34 H58 UP S HIFT S OL 1446 292 518- G47 O R-16 +BATTERY GROUND HARNESS CODE 1 ACTION ALARM CAT DATA LINK + HARNESS CODE 5 BK OIL TEMP SENSOR MONI TORING SYST EM (EMS II) 1833 561 308- G39 Y L-18 A-C2 8 169- 8668 308- A90 YL-16 200 A70 BK -16 F717 -G70 YL-1 8 998- G17 BR-1 8 998- G24 BR-1 8 A B C 417- P27 G Y-18 614- G56 PU-1 8 A-C5 2 1552 273 1 2 3 4 5 6 517- G46 B U-16 J765 -G6 BU-1 8 308- G39 YL-1 8 307- G38 OR-1 8 105- G3 BR- 18 129- G12 BU-1 8 605- G52 YL-1 8 H430 -G76 BU-1 6 612- G55 GY-1 8 201- G35 BK-1 8 611- G54 PU-1 6 M901 -G80 YL-1 8 K952 -G82 BR-1 8 454- G41 GN-1 8 462- G43 YL-1 8 411- G40 PK-1 8 123- G4 WH-1 8 606- G51 GY-1 8 200- G13 BK-1 8 136- G81 GN-1 8 727- G73 GN-1 8 E735 -G75 PU-1 6 F718 -G71 BU-1 8 700- G69 PK-1 8 102- G1 BU- 16 103- G2 YL- 16 521- G49 YL-1 6 610- G53 OR-1 6 F717 -G70 YL-1 8 F720 -G72 GN-1 8 K985 -G74 BR-1 8 K986 -G9 PK-1 8 C ON N 4 7 A-C53 3E3382 105- A241 B U-16 200- A242 B K-16 308- A243 Y L-16 403- A241 G N-16 893- A247 G N-16 892- A248 B R-16 614- G60 PU-1 8 200- G16 BK-1 8 A B 1 2 3 4 5 6 C D 408- P18 W H-18 5 124- G11 GN-1 4 515- G44 GY-1 6 516- G45 GN-1 6 517- G46 BU-1 6 518- G47 OR-1 6 K985 -G74 BR-1 8 K986 -G9 PK-1 8 M901 -G80 YL-1 8 F720 -G72 GN-1 8 124- G11 GN-1 4 515- G44 GY-1 6 136- G81 GN-1 8 516- G45 GN-1 6 517- G46 BU-1 6 J765 -G6 BU-1 8 F718 -G71 BU-1 8 J766 -G77 PU-1 8 E735 -G75 PU-1 6 998- G50 BR-1 8 103- G2 YL- 16 614- G58 PU-1 8 614- G57 PU-1 8 102- G1 BU- 16 610- G53 OR-1 6 H-C9 9G43 48 799- CL15 W H-16 799- CL17 W H-16 251- CL14 B K-16 251- CL12 B K-16 H62 767- RR6 W H-16 H59 1 2 403- P17 G N-18 270- P8 BK -18 200- G34 BK-1 8 200- G25 BK-1 8 200- G31 BK-1 8 200- G32 BK-1 8 C ON N 3 0 CK-C 3 9G43 51 T/C TEMP SNSR 1187 226 H65 H62 H62 A-C1 6 9X71 48 OPERATOR STATION CHASSIS C ON N 2 2 F-C5 9X71 46 RAIS E SOL 1125 874 K-C1 0 3E33 64 CH-C 3 3E79 90 CL-C 1 1552 252 FF-C 3 9X71 45 C ON N 1 8 8N15 18 H-C1 REF: 108-1 029 BEA CON 128-6 985 BEA CON 9U-7 206 FLO RESCEN T LAMP J-C1 9X71 44 K-C2 7N9738 J767 -RR3 G Y-16 THRO T BAC KUP SW 1701 302 C ON N 2 3 A-C1 7 9X71 43 H63 +V GROUND SIGNAL 2 H51 A700 -A172 OR-16 998- A221 BR-16 F702 -A185 GN-16 200- J5 BK- 16 AY-C3 7N7781 LH W HEEL SPEE D SENS OR 3T24 69 5 MUR4 40 426- P28 B R-18 291- P16 B K-18 E707 -P40 GN-18 C413 -P23 YL-18 1 2 3 4 4 200- G27 BK-1 8 506- J8 PU -16 200- J22 B K-16 AY-C 1 J-C1 1 3E33 88 1552 264 1 176- AY13 OR-16 176- J31 OR-1 6 K952 -AY9 BR-16 2 K952 -J30 BR-1 6 H428 -AY1 GY-16 3 H428 -J6 GY-1 6 H429 -AY2 BU-16 4 H429 -J7 BU-1 6 J767 -AY6 GY-16 5 J767 -J23 GY-1 6 775- AY5 B R-16 6 775- J28 BR-1 6 774- AY4 Y L-16 7 774- J27 YL-1 6 8 773- AY3 G Y-16 773- J26 GY-1 6 C ON N 9 3 6 3 H61 +V GROUND SIGNAL H52 998- A224 B R-16 998- A222 B R-16 -A238 OR-16 H55 L913 L911 -A229 YL-16 L910 -A104 PK-1 6 L912 -A102 WH-16 H57 H32 614- A144 PU-16 462- A106 YL-16 727- A163 GN-1 6 426- FF14 BR-16 201- FF6 B K-16 446- FF15 PU-16 606- E31 G Y-16 RH PARKBK RETR ACT P RESS 1578 394 2 H56 H55 998- A223 BR-1 6 710- A160 G N-16 707- A159 P U-16 891- A205 B U-16 C ON N 5 LH PARKBK RETR ACT P RESS 1578 394 G-C2 1130 580 102- G1 BU- 16 129- G12 BU-1 8 103- G2 YL- 16 105- G3 BR- 18 123- G4 WH- 18 200- G13 BK-1 8 201- G35 BK-1 8 307- G38 OR-1 8 308- G39 YL-1 8 411- G40 PK-1 8 K952 -G82 BR-1 8 454- G41 GN-1 8 462- G43 YL-1 8 606- G51 GY-1 8 605- G52 YL-1 8 610- G53 OR-1 6 612- G55 GY-1 8 611- G54 PU-1 6 614- G56 PU-1 8 521- G49 YL-1 6 700- G69 PK-1 8 F717 -G70 YL-1 8 518- G47 OR-1 6 727- G73 GN-1 8 H430 -G76 BU-1 6 H22 614- E3 PU -16 H58 A 15 H55 201- F10 BK -16 200- J4 BK- 14 604- J9 OR -16 605- J10 YL -16 606- J11 GY -16 612- J12 GY -16 614- J13 PU -16 E750 -J15 P U-16 J765 -J16 B U-16 126- J18 PK -16 K985 -A234 BR-16 K986 -A235 PK-16 M901 -A236 YL-16 F720 -A194 GN-16 124- A33 G N-14 515- A114 GY-14 136- A30 G N-16 516- A115 GN-16 517- A116 BU-16 J765 -A176 BU-16 F718 -A193 BU-16 J766 -A201 PU-16 E735 -A174 PU-16 998- A225 BR-16 1 2 3 4 5 6 7 8 9 10 1 0 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 614- G59 PU-1 8 614- G58 PU-1 8 200- G5 BK- 18 A B 1 2 3 4 5 6 C D 998- A221 BR-1 6 998- A225 BR-16 H55 H22 H66 612- E1 GY -16 604- E13 OR-1 6 604- E22 OR-1 6 604- E18 OR-1 6 604- E26 OR-1 6 614- E17 PU-1 6 614- E21 PU-1 6 614- E24 PU-1 6 614- E10 PU-1 6 614- E28 PU-1 6 614- E8 PU- 16 606- E6 GY- 16 606- E29 GY-1 6 KEY SW ARC RESSOR HEAD LAMP S W SUPP 1068 704 1701 305 M-P5 H50 138- A40 GN-1 6 H61 6 05-E30 YL -16 612- E20 GY-1 6 612- E15 GY-1 6 200- E14 BK-1 6 200- E23 BK-1 6 200- E27 BK-1 6 200- E19 BK-1 6 606- AH5 WH -16 200- AH8 BK -16 OR-18 BK-18 YL-18 337- A96 WH-1 6 H55 201- F2 BK- 16 605- E25 YL-1 6 605- E5 YL- 16 DOME LAMP 7N99 43 8C96 78 RD-18 BK-18 WH-18 H28 614- A237 PU-1 6 614- A145 PU-1 6 614- A144 PU-1 6 C ON N 4 5 CT-C1 3E3382 604- CT1 O R-16 200- CT2 B K-16 612- CT3 G Y-16 614- CT4 PU-1 6 1 2 3 103- M2 YL -14 200- M15 BK -16 602- M29 WH -16 481- P32 G N-18 E735 -P44 PU-18 472- P31 O R-18 273- P12 B K-18 290- P15 B K-18 F975 -P47 OR-18 E708 -P43 PK-18 G-C2 2 3E33 75 454- G42 GN-1 8 454- G41 GN-1 8 123- G4 WH- 18 123- CE2 W H-16 123- G10 WH-1 8 C ON N 3 8 BLOW ER SW NOTE D 1570 217 614- G57 PU-1 8 H430 -A150 B U-16 126- A37 PK -16 126- A34 PK -16 CE-C 1 3E33 73 454- CE1 G N-16 447- P30 P K-18 272- P9 BK -18 411- P20 P K-18 892- P45 B R-18 C414 -P24 BU-18 201- CR1 BK-1 6 NOTE B B 410- M20 WH-1 6 201- M19 BK-1 6 1 2 H49 661- P33 GN-1 8 662- P34 YL-1 8 200- P6 BK- 18 663- P35 GY-1 6 201- P7 BK- 18 F975 -P47 OR-1 8 E735 -P44 PU-1 8 893- P46 GN-1 6 892- P45 BR-1 8 481- P32 GN-1 8 472- P31 OR-1 8 447- P30 PK-1 8 446- P29 PU-1 8 426- P28 BR-1 8 417- P27 GY-1 8 411- P20 PK-1 8 410- P19 WH-1 8 408- P18 WH-1 8 403- P17 GN-1 8 291- P16 BK-1 8 290- P15 BK-1 8 113- P1 OR-1 8 H28 H39 H21 C ON N 1 0 AH-C3 1042921 RH R R PARK / TURN LAMP 1350 427 103- M2 YL- 14 200- M15 BK-1 6 103- M3 YL- 16 RD-18 BK-18 M-C4 7N7781 138- A40 GN -16 CAB GROU ND K-C7 7X62 22 E22 OR-1 6 200- E23 BK-1 6 614- E24 PU-1 6 605- E25 YL-1 6 AH-C1 3E3382 RH B KUP LA MP 1623 294 E790 -A180 PK-16 321- A94 BR-1 6 706- A158 BR-1 6 720- A161 PU-1 6 H12 J765 -A197 BU-1 6 M728 -A204 WH-16 892- A208 BR-1 6 893- A214 GN-1 6 614- A146 PU-16 614- A146 P U-16 126- A35 PK-1 6 306- A86 GN-1 6 E-C9 E-C8 3E33 76 1552 272 604C ON N 2 4 604- CT1 OR -16 200- CT7 BK -16 614- CT4 PU -16 AH-C4 1552273 B 1 2 3 N-P1 1259 740 BLOW ER MOT OR DROP PING RESI STOR MOTOR A/C BLOW ER MOTO R 1129 565 H56 +24V PWR 9R79 41 605- CT5 WH -16 200- CT6 BK -16 CT-C4 1552273 LH B KUP LA MP 1623 294 H56 STRA P-MM1 OPERATOR STATION CHASSIS T AM/F M RADI O 1736 530 1736 532 RH S PEAKER 6T76 95 + - M-C2 3E3360 3E63 28 ACTI ON ALAR M (MON ITOR) DOOR SWIT CH 9D40 68 H39 337- A96 WH-1 6 FRAM E EXHA UST D IV SOL GROU ND 1013 430 CY-C 2 CY-C 1 J-C9 7N97 38 7N97 37 7N97 38 GN-18 1 987- CY1 W H-16 1 GN-18 2 E790 -CY2 PK-16 2 CT-C2 1042921 LH S TOP/ TAIL LAMP 1350 426 H29 H55 A/C THER MOSTAT SWIT CH 3E54 64 LEFT SPKR LEFT SPKR + GROUND + BATTERY (24V) + BATTERY (MEMORY) + BATTERY (12V) RIGHT SPKR RIGHT SPKR + ANTENNA 417- P27 GY-1 8 426- P28 BR-1 8 PU-16 446- P29 PU-1 8 PK-16 447- P30 PK-1 8 OR-16 472- P31 OR-1 8 GN-1 6 661- P33 GN-1 8 YL-16 662- P34 YL-1 8 GY-16 663- P35 GY-1 6 BR-16 892- P45 BR-1 8 GN-16 893- P46 GN-1 6 OR-16 F975 -P47 OR-1 8 PU-16 E735 -P44 PU-1 8 WH-16 408- P18 WH-1 8 C ON N 3 6 A-C19 1698669 E-C6 1552 269 612- E11 GY-1 6 200- E16 BK-1 6 CT-C3 1042921 LH R R PARK / TURN LAMP 1350 427 F709 -A188 BU-16 F710 -A189 BR-16 F717 -A192 YL-16 F721 -A195 GY-16 F723 -A196 PK-1 6 998- A222 B R-16 200- A58 BK-1 6 102- A4 BU- 16 L-C5 9X01 45 OPERATOR STATION CHASSIS WH/BK BR/BK WH/GN BK BU YL RD GY/BK VI/BK GY/VI 511- M23 B R-16 512- M24 G N-16 102- A5 BU- 14 102- A4 BU -16 102- A2 BU -14 102- A3 BU -14 200- A242 BK-1 6 200- A55 BK-1 4 123- A32 WH-1 6 105- A12 BR-1 6 105- A10 BR-1 6 105- A11 BR-1 6 105- A241 B U-16 H28 124- A33 GN-1 4 129- A38 BU-1 6 200- A62 BK-1 6 201- A81 BK-1 6 454- A105 GN-1 6 610- A137 OR-1 6 200- A70 BK-1 6 308- A89 YL-1 6 136- A30 GN-1 6 H430 -A150 BU-1 6 N-C1 3E-3 361 H35 XMSN /CHASS IS CONT ROL (TCC ) 2005 375 CL-C 2 3E-3 370 A 799- CL17 WH-1 6 B 251- CL14 BK-1 6 C 861- CL18 PU-1 6 OR-18 BK-18 YL-18 E790 -A178 PK-16 H55 C ON N 1 6 J2 799- CH18 WH-16 799- CH17 WH-16 799- CH19 WH-16 636- CH12 GN-16 251- CH6 B K-16 251- CH5 BK-1 6 138- CH1 GN-1 6 636- CH12 GN-16 251- CH3 B K-16 998- A224 B R-16 F707 -A186 WH-16 H30 3E3381 1 2 3 4 5 6 710- CH4 G N-16 707- CH13 PU-16 891- CH34 BU-16 L-C2 3E6287 J1 799- CH20 WH-16 799- CH15 WH-1 6 799- CH16 WH-1 6 799- CH21 WH-1 6 H31 H31 L-C1 1010205 635- CH9 B U-16 138- CH1 G N-16 A-C4 9X0146 126- L3 PK -16 1 126- A35 PK-1 6 H430 -L11 B U-16 2 H430 -A150 BU-1 6 614- L18 P U-16 3 614- A148 PU-1 6 200- L7 BK -16 4 200- A73 BK-1 6 L911 -L16 Y L-16 5 L911 -A229 YL-1 6 306- L13 G N-16 6 306- A86 GN-1 6 7 L14 O R-16 307- A87 OR-1 6 H11 3078 321- L15 B R-16 321- A94 BR-1 6 L912 -L16 WH-16 9 L912 -A102 WH-1 6 L910 -L17 PK-16 10 L910 -A104 PK-1 6 706- L22 B R-16 11 706- A158 BR-1 6 707- L23 P U-16 12 707- A159 PU-1 6 M728 -L56 WH-16 13 M728 -A204 WH-1 6 720- L34 P U-16 14 720- A161 PU-1 6 E750 -L42 PU-16 15 E750 -A175 PU-1 6 16 891- L57 B U-16 891- A205 BU-1 6 17 892- L58 B R-16 892- A208 BR-1 6 18 893- L59 G N-16 893- A214 GN-1 6 E790 -L45 PK-16 19 E790 -A178 PK-1 6 K748 -L55 OR-16 20 K748 -A203 OR-1 6 J765 -L53 BU-16 21 J765 -A197 BU-1 6 728- L41 B U-16 22 728- A165 BU-1 6 710- L26 G N-16 23 710- A160 GN-1 6 L913 -L62 O R-16 24 L913 -A238 OR-1 6 C ON N 1 5 CH-C4 A-C23 H35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 H430 -A150 BU-1 6 200- A73 BK-1 6 E790 -A178 PK-1 6 307- A87 OR-1 6 L912 -A102 WH-1 6 L910 -A104 PK-1 6 L911 -A229 YL-16 L913 -A238 OR-16 614- A148 PU-1 6 K748 -A203 OR-1 6 LH S PEAKER 6T76 95 417- FF13 GY-16 426- FF14 BR-16 446- FF15 447- FF16 472- FF17 661- FF19 662- FF20 663- FF21 892- FF23 893- FF24 F975 -FF27 E735 -FF22 408- FF10 P-C2 7X62 22 113- P1 OR- 18 200- P6 BK- 18 201- P7 BK- 18 290- P15 BK-1 8 291- P16 BK-1 8 403- P17 GN-1 8 481- P32 GN-1 8 410- P19 WH-1 8 411- P20 PK-1 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 446- P29 P U-18 273- P12 BK-1 8 272- P9 BK- 18 271- P11 BK-1 8 270- P8 BK- 18 E707 -P40 GN-18 C414 -P24 BU-18 C413 -P23 YL-18 E708 -P43 PK-18 201- P10 B K-18 F975 -P47 OR-18 E735 -P44 PU-18 893- P46 G N-16 892- P45 B R-18 481- P32 G N-18 472- P31 O R-18 447- P30 P K-18 446- P29 P U-18 426- P28 B R-18 417-P 27 GY -18 411- P20 P K-18 410- P19 W H-18 408- P18 W H-18 403- P17 G N-18 291- P16 B K-18 290- P15 B K-18 113- P1 OR -18 515- G44 G Y-16 H52 201- M19 BK -16 410- M20 WH -16 H34 636- CH11 GN-1 6 799- CH16 W H-16 799- CH15 W H-16 1 2 3 4 5 6 7 8 ANTE NNA-V1 COAX H21 H33 H52 3 FF-C 1 9X01 46 113- FF1 OR-1 6 200- FF2 BK-1 6 201- FF4 BK-16 290- FF7 BK-16 291- FF8 BK-16 403- FF9 GN-16 481- FF18 GN-16 410- FF11 WH-16 411- FF12 PK-16 A-C5 3E62 86 102- A3 BU -14 129- A38 B U-16 103- A7 YL -14 105- A10 B R-16 123- A32 W H-16 200- A62 B K-16 201- A81 B K-16 307- A87 O R-16 308- A88 Y L-16 411- A100 PK-16 K952 -A231 BR-16 454- A105 GN-16 462- A106 YL-16 606- A135 GY-16 605- A130 YL-16 610- A137 OR-16 612- A143 GY-16 611- A139 PU-16 614- A144 PU-16 521- A118 YL-16 700- A157 PK-16 F717 -A190 YL-16 518- A117 OR-16 727- A163 GN-16 H430 -A150 BU-16 892- A248 B R-16 893- A247 G N-16 998- A225 BR-16 521- A118 YL-16 F717 -A190 YL-16 H24 F718 -A193 BU-16 F720 -A194 GN-16 H52 403- A241 G N-16 H51 A-C15225 A119 WH-1 4 N-C2 3E33 82 169- 8672 1 515- N6 GY -14 515- A114 GY-1 4 2 200- N2 BK -14 200- A55 BK-1 4 516- N7 GN -14 3 516- A115 GN-1 6 517- N8 BU -14 4 517- A116 BU-1 6 522- N10 W H-14 5 522- A119 WH-1 4 518- N9 OR -14 6 518- A117 OR-1 6 C ON N 3 3 1 + - H24 H24 TPMS OPER ATOR MONI TOR 9X68 47 2 509- M22 W H-16 508- M21 P U-16 200- M16 B K-16 113- M6 OR -16 A513 -M28 PK-16 135- M10 B U-16 512- M24 G N-16 511- M23 B R-16 200- M16 BK-1 6 113- M6 OR- 16 A513 -M28 PK-1 6 135- M10 BU-1 6 H28 H22 + BATTERY GROUND +24V OUT TX LCD OUT LCD CLOCK LCD LATCH TEST/SET MODE H52 M-C5 3E3384 H24 H27 H12 L-C3 7X6222 GN-18 BK-18 WH-18 BU-18 BR-18 GY-18 PK-18 PU-18 EXH DIVER TER SW 1701 315 508- M21 P U-16 509- M22 W H-16 200- A73 BK -16 126- L3 PK- 16 614- L18 PU-1 6 200- L7 BK- 16 1 2 3 4 5 6 7 8 H24 H51 H38 H25 202- L10 BK-1 6 HAZA RD SW 1655 957 6 E735 -A174 PU-16 411- A100 PK-16 403- A253 G N-16 103- A7 YL -14 612- A143 GY-16 700- A157 PK-16 J766 -A201 PU-16 M901 -A236 YL-16 K986 -A235 PK-16 K985 -A234 BR-16 CH-C7 9G3675 3 5 A B 1 2 3 4 5 6 C D 614- M34 PU-1 6 200- M18 BK-1 6 126- M8 PK- 16 987- M36 WH-1 6 M728 -M35 WH-1 6 STOP LAMP S UPPRESS OR 1068 704 SUPP L STER RLY 3E52 39 201- FF5 BK-1 6 200- A61 B K-16 200- A63 B K-16 200- A76 B K-16 200- A76 BK-1 6 H40 H40 819- CH23 G Y-16 2 H57 JJ-C 12 169- 8668 H27 A254 -R27 B K-16 A254 -R34 B K-16 REAR CAB GROU ND BOSS 200- A303 B K-16 200- A242 B K-16 200- A59 BK -16 200- A302 B K-16 200- A72 BK -16 H31 126- L3 PK- 16 614- L18 PU-1 6 200- L7 BK- 16 J765 -L54 BU-16 E790 -L44 PK-16 251- CH3 BK -16 537- M26 GN -16 138- CH1 G N-16 251- CH6 B K-16 799- CH18 WH-16 863- CH29 BU-16 864- CH30 BR-16 865- CH31 GY-16 866- CH32 PK-16 867- CH33 PU-16 H33 B 1 2 3 4 5 6 C D 537- M27 G N-16 605- M30 YL-1 6 H32 202- L10 BK-1 6 H48 113- FF1 OR -16 200- FF2 BK -16 290- FF7 BK -16 291- FF8 BK -16 403- FF9 GN -16 408- FF10 W H-16 410- FF11 W H-16 411- FF12 P K-16 481- FF18 G N-16 E735 -FF22 PU-16 417- FF13 G Y-16 661- FF19 G N-16 662- FF20 Y L-16 663- FF21 G Y-16 892- FF23 B R-16 893- FF24 G N-16 F975 -FF25 OR-1 6 201- FF3 BK-1 6 201- FF5 BK-1 6 201- FF4 B K-16 201- FF6 BK-1 6 F975 -FF26 OR-1 6 F975 -FF27 O R-16 446- FF15 P U-16 447- FF16 P K-16 472- FF17 O R-16 426- FF14 BR-1 6 727- A163 GN-1 6 462- A106 YL-16 614- A144 PU-16 J765 -A176 BU-16 K952 -A231 BR-16 307- A87 O R-16 606- A135 GY-16 H48 605- A130 YL-16 611- A139 PU-16 H24 606- M31 GY-1 6 537- M25 GN-1 6 200- A56 BK -16 201- A78 BK -16 201- A79 BK-1 6 201- A77 BK -16 201- A83 BK -16 H51 H43 636- CH12 G N-16 820- CH24 B U-16 818- CH22 B R-16 250- CH2 BK -16 635- CH9 BU -16 M-C7 3E-7 996 614- M33 P U-16 A 614- M32 PU-1 6 200- M17 BK-1 6 MAIN POWE R RLY 1654 026 202- L10 BK-1 6 H51 799- CH19 W H-16 799- CH20 W H-16 799- CH17 W H-16 H33 H24 200- A60 BK -16 200- A61 BK -16 200- A63 BK-1 6 H45 C ON N 3 2 UU-C 1 L-C4 3E51 76 3E51 79 126- UU1 P K-16 1 126- L4 PK- 16 614- UU8 P U-16 2 614- L18 PU-1 6 200- UU5 B K-16 3 200- L7 BK- 16 J765 -UU16 BU-16 4 J765 -L54 BU-1 6 711- UU9 B R-18 5 711- L28 BR-1 6 6 H710 -UU15 PK-16 H710 -L48 PK-1 6 H34 7 716- UU14 BU-18 716- L33 BU-1 6 715- UU13 GN-18 8 715- L32 GN-1 6 714- UU12 YL-18 9 714- L31 YL-1 6 713- UU11 OR-18 10 713- L30 OR-1 6 712- UU10 WH-18 11 712- L29 WH-1 6 135- UU4 B U-16 12 H34 SHIF T LEVE R POS S NSR 1267 896 200- A60 BK -16 200- A62 BK -16 200- A67 BK -16 200- A66 BK -16 200- A58 BK -16 636- CH12 GN-1 6 +24V IN GROUND RED LAMP GREEN LAMP LINK GND XMSN SPD LF STRUT PRESS RF STRUT PRESS LR STRUT PRESS RR STRUT PRESS TX LCD OUT LCD CLOCK TX OUT TX KEY OUT RX IN NEUTRAL LCD LATCH TEST/SET MODE BED RAISE 714- UU12 YL-1 8 713- UU11 OR-1 8 712- UU10 WH-1 8 103- JJ4 YL-1 4 H12 H31 SHIF T LEVE R BACKL TG 1636 508 716- UU14 BU-1 8 715- UU13 GN-1 8 J765 -UU17 BU-1 8 711- UU9 BR-1 8 126- UU2 PK-1 8 9W3089 UU-C5 109- CG1 O R-6 H28 635- CH9 BU -16 + UU-C 4 1071 984 126- UU3 PK-1 6 J765 -UU18 BU-1 6 H710 -UU15 PK-1 6 200- UU7 BK -16 10 1 9 2 3 6 7 8 5 4 H27 H34 H40 614- UU8 PU -16 200- UU6 BK -16 UU-C2 1042921 A B C UU-C3 3E3361 H22 C OR-18 BK-18 BR-18 NEUTRAL GND VERIFY LEVER 5 GROUND LEVER 1 +V 150- JJ40 R D-14 103- JJ3 YL -14 105- JJ7 BR -16 173- JJ41 Y L-14 H21 D 201- FF5 BK-1 6 H40 H50 H38 454- CW1 GN-1 6 P-C1 8T9834 113- P1 OR -18 201- P10 B K-18 271- P11 B K-18 410- P19 W H-18 893- P46 G N-16 201- CV2 BK-1 6 5 6 201- P48 B K-16 15A H46 CW-C 2 3E33 61 K992 -CW7 PU-16 1 2 J766 -CW8 PU-16 K992 -CW7 PU-1 6 J766 -CW2 PU-1 6 QUAD GAGE MODU LE 1666 926 201- CV1 BK-1 6 C ON N 3 7 P-C3 CR-C 2 NOTE C 3E33 79 3E33 82 270- P8 BK -18 1 271- P11 B K-18 2 201- CR2 BK-1 6 272- P9 BK -18 3 201- CR3 BK-1 6 4 273- P12 B K-18 H46 10A KEY SWITCH BREA KER 6T36 42 SUPP LEMETA L STE ERING BREA KER 6T36 42 DOME LAMP BKR 6T36 43 126- JJ32 P K-16 H32 H33 HORN SW 2T33 60 H49 185- JJ43 Y L-14 102- JJ1 BU-1 4 150- JJ39 R D-14 I CW-C5 7N9738 K988 -CW4 WH-1 6 K989 -CW5 BU-1 6 K927 -CW3 BU-1 6 K991 -CW6 OR-1 6 A-C9 1698 668 2 3 4 5 6 2 H45 101- W2 RD -14 10A A/C BKR 6T36 43 176- JJ42 OR-1 6 112- JJ21 P U-16 112- JJ22 P U-16 CW-C4 7N9738 +V DISPLAY GROUND CLOCK DATA LOAD ADDRESS SEL 200- P4 BK -18 200- P5 BK -18 663- P36 G Y-16 663- P37 G Y-16 H50 H49 H45 OR-18 BK-18 GN-18 WH-18 YL-18 BU-18 BK-18 BK-18 SPEED H26 1 2 3 4 5 6 CV-C 1 3E33 82 1 201- CV3 BK-1 6 H46 15A ALT BKR 3E72 94 TURN SIG/ WIPE R/WASH ER/ HI B EAM SW 1416 579 15A TURN SIGNA L BREA KER 6T36 43 15A 200- A54 BK-0 8 200- A69 BK -16 200- A71 BK-1 6 200- A68 BK -16 200- A66 BK -16 200- A57 B K-16 200- A71 BK -16 200- A64 BK -16 200- A65 BK -16 200- A75 BK -16 200- A74 BK -16 200- A70 BK-1 6 201- A82 BK-1 6 201- A80 BK -16 201- A81 BK-1 6 201- A251 B K-16 BR OR WH GY YL GN RD BU RD/WH PK PU BK 3 4 5 6 7 8 9 10 11 12 A-C4 1 169- 8668 322- A95 G Y-16 1 H48 H48 1 2 P-C9 3E3379 E707 -P39 GN-18 201- P13 B K-18 E708 -P41 PK-18 C413 -P22 Y L-18 C414 -P25 B U-18 ARC PRESS SW 1119 563 CW-C 6 3E33 61 +V DISPLAY GROUND CLOCK DATA LOAD ADDRESS SEL TACH 619- A152 GN-14 A608 -A156 GY-16 575- A123 YL-16 506- A113 PU-16 119- A22 P K-16 605- A129 YL-16 537- A121 GN-16 606- A134 GY-16 590- A124 GY-16 H46 15A HEAD LAMP BREA KER 3T26 62 ELEC TRIC W INDOW BREA KER 6T36 43 129- JJ33 B U-16 122- JJ29 B U-16 123- JJ30 W H-16 200- JJ47 BK-1 6 H46 OR-18 BK-18 GN-18 WH-18 YL-18 BU-18 200- P2 BK -18 200- P3 BK -18 661- P33 G N-18 662- P34 Y L-18 A-C2 9 169- 8674 1 502- A112 OR-16 2 501- A111 GN-16 200- A63 BK-1 6 500- A110 BR-1 6 119- A21 PK-1 6 619- A152 GN-1 4 A608 -A156 GY-1 6 575- A123 YL-1 6 506- A113 PU-1 6 119- A22 PK-1 6 605- A129 YL-1 6 537- A121 GN-1 6 606- A134 GY-1 6 590- A124 GY-1 6 H47 605- A129 YL-16 200- A63 B K-16 605- A130 YL-16 606- A135 GY-16 611- A139 PU-16 307- A87 O R-16 K952 -A231 BR-16 J765 -A176 BU-16 H29 E H47 537- A121 GN-16 619- A152 GN-14 606- A134 GY-16 PAYL OAD DOWN LOAD PORT 9D33 74 10A BK C ONT BK R 6T36 42 NOTE E 124- JJ31 G N-14 H44 H42 A-C3 9 1698 672 H46 CH-C2 101- W12 RD-1 4 XMSN CONT BKR 6T36 42 10A GAGE LAMP BRE AKER 6T36 42 112- JJ66 P U-14 200- A67 B K-16 H46 454- A105 GN-16 119- A21 PK -16 119- A22 PK -16 322- A95 GY -16 575- A123 YL-1 6 506- A113 P U-16 500- A110 BR-1 6 590- A124 G Y-16 A608 -A156 GY-1 6 J765 -A176 BU-1 6 605- A131 YL-1 6 606- A136 GY-1 6 611- A138 PU-1 6 611- A138 PU-1 6 101- W7 RD -14 10A AIR DRYER BREA KER 6T36 42 10A WIPE R BREA KER 6T36 42 H43 102- A5 BU -14 H42 15A ENG CONT B KR 6T36 43 101- W8 RD- 14 10A 185- JJ43 YL-1 4 102- JJ1 BU-1 4 150- JJ39 RD-1 4 126- JJ32 PK-1 6 150- JJ40 RD-1 4 103- JJ3 YL-1 4 105- JJ7 BR-1 6 173- JJ41 YL-1 4 140- JJ36 BU-1 4 958- JJ56 YL-1 6 619- JJ60 GN-1 4 610- JJ59 OR-1 4 604- JJ58 OR-1 4 K748 -JJ20 OR-1 6 727- JJ55 GN-1 4 E790 -JJ57 PK-1 6 136- JJ61 GN-1 6 200- JJ44 BK-1 6 308- JJ54 YL-1 6 C ON N 1 4 10A EMSI I BEAK ER 6T36 42 PREL UBE BREA KER 6T36 42 H43 135- A39 BU-16 H39 10A 10A PAYL OAD BREA KER 6T36 42 H42 +12V PWR 1172 311 408- FF10 WH-1 6 10A 15A BACK UP ALA RM BREA KER 6T36 43 201- JJ51 B K-16 102- JJ1 BU-1 4 SERV TOOL CONN ECTOR H33 H19 J1 15A SPAR E BKR 2 6T36 43 1 JJ-C 8 3E-6 286 C ON N 2 0 A-C14 H43 E735 -FF22 PU-1 6 101- W6 RD -14 CIGA R LIGH TER BREA KER 6T36 42 A B C D E F G 893- A213 GN-16 892- A207 BR-16 H20 E793 -A183 BU-16 H J E794 -A184 YL-16 9W19 51 820- CH24 BU-1 6 250- CH2 BK-1 6 818- CH22 BR-1 6 819- CH23 GY-1 6 799- CH20 WH-1 6 H30 H27 PREL UBR R LY 3E52 39 R-C1 1010205 408- A98 W H-16 H23 105- A12 B R-16 201- A78 B K-16 799- CH19 WH-1 6 636- CH12 GN-1 6 799- CH17 WH-1 6 635- CH9 BU-1 6 H41 H42 417- FF13 GY-1 6 F975 -FF25 OR-1 6 H45 661- FF19 GN-1 6 662- FF20 YL-1 6 663- FF21 GY-1 6 892- FF23 BR-1 6 893- FF24 GN-1 6 1 2 3 4 5 6 E707 -P38 GN-18 201- P14 B K-18 E708 -P42 PK-18 C413 -P21 YL-18 C414 -P26 BU-18 WIPE R MOTO R 1398 928 ARC CONT S OL ARC SUPPLY SOL 3E86 91 3E86 91 . SPEE DO/TAC H MODU LE 6V64 57 P-C4 3E3379 H L H34 998- A224 BR-16 F E735 -A174 PU-16 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 H39 10A STAR T AID BREA KER 6T36 42 H23 150- A50 R D-14 K748 -A203 OR-16 173- A51 Y L-16 185- A53 Y L-16 E790 -A181 PK-16 176- A52 O R-16 200- A72 B K-16 201- A80 B K-16 290- A84 B K-16 291- A85 B K-16 308- A89 Y L-16 604- A126 OR-16 136- A30 G N-16 727- A164 GN-16 610- A137 OR-16 958- A218 YL-16 619- A250 GN-14 C ON N 1 9 A-C6 FF-C 2 9X01 46 7X62 22 113- A18 O R-16 1 113- FF1 OR-1 6 200- A59 B K-16 2 200- FF2 BK-1 6 201- A79 B K-16 3 201- FF3 BK-1 6 290- A84 B K-16 4 290- FF7 BK-1 6 5 291- A85 B K-16 291- FF8 BK-1 6 6 403- A253 G N-16 403- FF9 GN-1 6 7 481- A107 GN-16 481- FF18 GN-1 6 410- A99 W H-16 8 410- FF11 WH-1 6 411- A100 PK-16 9 411- FF12 PK-1 6 F975 -A228 OR-16 661- A153 GN-16 662- A154 YL-16 663- A155 GY-16 892- A209 BR-16 893- A215 GN-16 101- W11 RD -14 112- JJ11 P U-16 2 SERV CLEAR SW (EMS II) 6T60 66 A-C2 2 169- 8668 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 MOTO R 10A A-C27 3E3364 A-C1 1130580 102- A2 BU -14 103- A6 YL -14 105- A11 B R-16 291- A85 B K-16 290- A84 B K-16 185- A53 Y L-16 200- A72 BK-1 6 201- A80 BK-1 6 201- A78 BK-1 6 126- A34 PK-1 6 138- A40 GN-1 6 604- A126 OR-1 6 619- A250 GN-1 4 727- A164 GN-1 6 E790 -A181 PK-1 6 K748 -A203 OR-1 6 C ON N 6 R-C4 3E3385 454- R4 GN -16 J766 -R32 PU-16 K927 -R22 BU-16 K988 -R12 WH-16 K989 -R18 BU-16 K991 -R20 OR-16 K992 -R21 PU-16 6 291- JJ53 BK-1 6 201- A78 BK -16 105- A12 BR -16 454- A105 G N-16 136- A30 GN -16 102- A2 BU -14 105- A12 BR -16 105- A11 BR -16 123- A32 WH -16 124- A33 GN -14 129- A38 BU -16 308- A89 YL -16 610- A137 O R-16 200- A62 BK-1 6 201- A81 BK-1 6 200- A55 BK-1 4 200- A70 BK-1 6 200- A242 B K-16 A-C4 3 155- 2269 C ON N 2 R-C3 9X0146 CO N N 1 3 A-C2 4 169- 8668 140- A42 BU-1 6 141- A44 PK-1 4 141- A44 P K-14 120- A28 Y L-16 119- A25 P K-16 140- A41 B U-14 103- A6 YL -14 113- A15 OR -16 121- A27 YL-1 6 122- A14 BU-1 6 147- A45 PU-1 6 150- A49 RD -14 150- A50 RD -14 173- A51 YL -16 176- A52 OR -16 958- A218 Y L-16 H22 1 H45 H40 3 4 5 H20 CM-C 2 3E-3 361 C ON N 1 1 C ON N 1 2 A-C2 5 A-C26 3E3364 3E33 63 G A-C3 7X6222 1 2 H20 H25 H20 A-C35 7N9738 A B 1 2 3 4 5 6 C D H23 H37 H26 H46 H40 893- A213 GN-16 892- A207 BR-16 893- A212 GN-16 893- A217 GN-16 893- A216 GN-16 893- A215 GN-16 893- A215 GN-16 892- A209 BR-16 663- A155 G Y-16 661- A153 G N-16 662- A154 Y L-16 403- A253 G N-16 E735 -A174 PU-16 411- A100 PK-16 113- A18 O R-16 200- A59 BK -16 201- A79 BK -16 290- A84 BK -16 291- A85 BK -16 408- A98 WH-1 6 410- A99 WH -16 H37 135- A39 BU-1 6 201- A77 BK -16 200- A57 BK -16 200- A57 BK-1 6 201- A77 BK-1 6 H39 893A247 G N-16 892- A248 B R-16 481- A107 GN-1 6 F975 -A228 OR-1 6 CM-C 4 3E-7 996 185- CM1 YL -16 200- CM2 BK -16 H37 H20 AIR 185- CM6 Y L-16 200- CM5 B K-16 185- CM1 Y L-16 185- CM9 Y L-16 A589 -CM11 OR-16 200- CM2 B K-16 200- CM10 BK-16 200- CM10 BK-16 200- CM4 B K-16 A500 -CM12 GN-16 185- CM9 Y L-16 185- CM3 Y L-16 185- CM3 Y L-16 185- CM6 Y L-16 200- CM5 B K-16 200- CM4 B K-16 RD-18 BK-18 987- M36 W H-16 M728 -M35 WH-16 H26 H20 H9 RD-18 BK-18 RD T PMS LA MP 8T69 83 200- M18 B K-16 ST A ID HOL D RLY 3E52 39 MOTOR (UP) POWE R WIND OW SW 1701 313 135- A39 BU-1 6 410- A99 WH-1 6 H24 HORN 1 2 1 2 H28 ST A ID ON RLY 3E52 39 MOTOR (DOWN) H25 CH-C5 7N9738 E794 -A184 YL-16 E793 -A183 BU-16 987- A219 WH-16 H15 H5 612- A143 GY-16 103- A7 YL -14 M901 -A236 YL-16 K985 -A234 BR-16 K986 -A235 PK-16 700- A157 PK-16 J766 -A201 PU-16 HI B EAM RL Y WIPE R DELA Y RLY 3E52 39 3E52 39 CH-C6 7N9737 113- M6 OR -16 H25 H20 892- A208 BR-16 892- A-254 BR-16 892- A206 BR-16 892- A211 BR-16 892- A209 BR-16 892- A210 B R-16 893- A214 GN-16 893- A255 G N-16 1 2 GN T PMS LA MP 8T69 84 135- M10 B U-16 201- M19 B K-16 200- A59 B K-16 201- A77 B K-16 200- A57 B K-16 201- A79 B K-16 290- A84 B K-16 291- A85 B K-16 120- A28 Y L-16 121- A27 Y L-16 H13 H5 537- A122 G N-16 H10 H20 LH W INDOW MOTOR A SSY 1457 668 CM-C3 3E3361 A500 -CM12 GN-1 6 A589 -CM11 OR-1 6 200- M16 B K-16 200- M15 B K-16 200- M17 B K-16 103- M2 YL -14 103- M3 YL -16 1 H26 H41 ANTE NNA 9W-3 072 ANTE NNA-V1 COAX 2 H46 113- A18 OR-1 6 M-C3 3E33 78 120- M7 YL -16 113- M5 OR- 14 200- M13 BK-1 4 A513 -M28 PK-1 6 135- M9 BU- 16 200- M14 BK-1 6 200- A74 BK -16 200- A65 BK -16 H19 200- A75 BK-1 6 H12 H13 H13 113- A17 OR-1 6 H10 1 2 3 4 5 6 C ON N 7 A-C2 M-C1 3E-5 178 3E51 75 103- A8 YL -14 1 103- M1 YL- 14 200- A69 B K-16 2 200- M12 BK-1 6 3 113- A16 O R-16 113- M4 OR-1 6 4 120- A28 Y L-16 120- M7 YL- 16 5 135- A39 B U-16 135- M11 BU-1 6 201- A82 B K-16 6 201- M19 BK-1 6 410- A99 W H-16 7 410- M20 WH-1 6 537- A122 GN-16 8 537- M25 GN-1 6 605- A131 YL-16 9 605- M30 YL-1 6 606- A136 GY-16 10 606- M31 GY-1 6 614- A237 PU-16 11 614- M32 PU-1 6 126- A37 P K-16 12 126- M8 PK- 16 A-C4 0 M-C6 169- 8668 3E33 64 1 987- A219 WH-16 M728 -A204 WH-16 2 C ON N 8 A-C32 8T8732 BK-18 H5 H 113- A18 OR-1 6 +24 V BATTERY IN +24 V SWITCHED IN GROUND +12 V MEMORY OUT M-P7 +12 V SWITCHED OUT GROUND 24V - 12V 5A CONVERTER 1191733 454- A105 GN-16 200- A67 B K-16 M728 -A204 WH-16 H11 FLAS HER 1080 358 A-C1 3 1698 668 K984 -A233 GY-16 1 2 317- A93 Y L-16 H10 H6 893- A214 GN-16 892- A208 BR-16 H7 H2 SW 537- A120 G N-16 537- A122 GN-1 6 173- A51 YL -16 H9 H4 892- A206 BR-16 893- A212 GN-16 H5 TRAI LER S TOPLAMP 1667 781 NOTE C 102- A5 BU -14 500- A110 BR-16 575- A123 YL-16 A608 -A156 GY-16 611- A138 P U-16 506- A113 PU-16 J765 -A176 BU-16 322- A95 GY-1 6 605- A131 YL-1 6 606- A136 G Y-16 119- A21 PK-1 6 119- A22 PK-1 6 590- A124 GY-1 6 119- A25 PK-1 6 H17 J765 -A197 BU-16 PULSE (P) I H8 H2 J765 -A200 BU-16 958- XX1 YL -16 119- A23 PK-1 6 + V (X) WIPE R DELA Y MODU LE 1437 884 H67 6 5 4 3 2 1 COLOR ABB REVIA TIONS SY MBOL DE SCRI PTI ON CIRCUI T CONNECTED ABB REV C OL OR RD WH OR YL PK BK R ED WHITE ORANGE YEL LOW PINK BLACK GY PU BR GN BU GRAY PURPLE BROWN GREEN BLUE CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR H# CIRCUIT GROUPING DESIGNATION AT CH WIRE, CABLE, COMPONENT CIRCUI T CONNECT ED BLADE, SPADE, RING ORSCREW TERMINAL SPLICE WI RE G ROUP COL OR D ESCR IPTI ONS WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. VOLTAGE CONVERTER OUTPUT CIRCUIT. STARTING CIRCUIT. GROUND CIRCUIT. STARTING AID CIRCUIT. CAT DATA LINK. MONITOR CIRCUIT. ENGINE CONTROL CIRCUIT. PAYLOAD CONTROL CIRCUIT. TRANSMISSION / CHASSIS CONTROL CIRCUIT. INTEGRATED BRAKING CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. TURN SIGNAL/WIPER/WASHER CIRCUIT. A