In-Class Activity #6_HT-Spring 2023 1/4 IN-CLASS ACTIVITY #6 (Heat Transfer, MECE:315:001, Spring 2023) Name: ____________ (March 8, Wednesday) 1. Introduction to Convective Heat Transfer and convective heat transfer coefficient, h: Convection ≡ Heat transfer between a surface and a fluid moving over the surface Newton’s Law of Cooling: q′′ = h (Ts − T∞ ) h – convection heat transfer coefficient, (W/m2-K) 1.1 A Velocity Boundary Layer: Thickness of boundary layer: δ(x) at (u/u∞=0.99) Surface shear stress: τ = µ ∂u s ∂y y =0 µ Local friction coefficient, Cf: Cf = ∂u ∂y y =0 ρ u∞2 / 2 1.2 A Thermal Boundary Layer: Thickness of thermal boundary layer, δt(x): Ts − T (δ t ) = 0.99 Ts − T∞ Energy balance over the solid/fluid interface: ∂T −k f q′′( x) = hx (Ts − T∞ ) = ∂y y =0 Therefore one has the local heat transfer coefficient, hx, hx = − k f (∂T / ∂y ) y = 0 Ts − T∞ One can see, h x = f ( x, u , T , u ∞ , T∞ , Ts , fluids, geometry ) 1.3 Local or Average Convection Heat Transfer Coefficient: Local heat flux and local heat transfer coefficient, hx: = q′′( x) hx [Ts ( x) − T∞ ] Total rate of heat transfer and an average heat transfer coefficient, h : q = ∫ q′′dAs = ∫ hx (Ts − T∞ )dAs = hAs (Ts − T∞ ) As with, h= As ∫A hx (Ts − T∞ )dAs 1 q = s = ∫ hx dAs As (Ts − T∞ ) As (Ts − T∞ ) As A s For a flat plate with a uniform width of W, ( As = W L ), = q ∫ As = q′′dAs ∫ x 0 h(Ts − T∞ )Wdx → h= 1 L ∫ hx ( x)dx L 0 In-Class Activity #6_HT-Spring 2023 2/4 2. Navier-Stokes Equations and Energy Equation for 2-D Convective Heat Transfer: The governing equations, from the conservations laws of mass, momentum, and energy provides the following partial differential equations for a two-dimensional (2-D) flow and convective heat transfer of incompressible fluids in a Cartesian coordinate system: ∂u ∂v Mass: + =0 ∂x ∂y Momentum: u 1 ∂p µ ∂ 2u ∂ 2u ∂u ∂u + + =− +v ρ ∂x ρ ∂x 2 ∂y 2 ∂y ∂x ∂v 1 ∂p µ ∂ 2v ∂ 2 v ∂v + + =− +v ∂y ρ ∂y ρ ∂x 2 ∂y 2 ∂x k ∂ 2T ∂ 2T q ∂T ∂T + u +v = + 2 2 ∂x ∂y ρc p ∂x ∂y ρc p u Energy: x Note: 4 equations for 4 unknowns (u, v, p, T) 3. Laminar Boundary Layer Flow over a Surface: For a 2-D flow over a flat place, one has, δ , δ T L, v u , Then the governing equation becomes, ∂ 2u ∂ 2u ∂ 2T ∂ 2T , , ∂x 2 ∂y 2 ∂x 2 ∂y 2 p = patm ∂u ∂v 0 ∂x + ∂y = ∂u ∂u ∂ 2u +v = ν 2 u ∂y ∂y ∂x ∂T ∂T ∂ 2T +v = α 2 u ∂y ∂y ∂x where the kinematic viscosity, v = µ / ρ and thermal diffusivity α = k / ( ρ c p ) are used. It is noticed that both ν and α have a unit of m2/s. 4. Non-dimensionalization of the laminar boundary layer equation over a flat plate: Introduce the following dimensionless variables, x* = T − Ts x y u v y* , u* , v* , T* = = = = L L u∞ u∞ T∞ − Ts Then the above boundary-layer equations can be normalized, ∂u * ∂u * + = 0 ∂x * ∂y * u* ∂u * ∂u * 1 ∂ 2u * + v* = 2 ∂x * ∂y * Re L ∂y * u* ∂T * ∂T * 1 ∂ 2T * + v* = ∂x * ∂y * Re L Pr ∂y *2 Dimensionless (Group) numbers Reynolds u L Re L = ∞ number ν Prandtl number Pr= ν µcp = k α One finds two dimensionless groups (numbers) after normalization, Reynolds number and a new Prandtl numbers. Therefore, the functional forms of dimensionless velocity and temperature should be: u* = f ( x*, y*, Re L ) T * = f ( x*, y*, Re L , Pr) In-Class Activity #6_HT-Spring 2023 3/4 5. Surface (local) friction coefficient Cf τs 1 ∂u = 2 ∂u * µ Cf = = ρ u∞ / 2 ρ u∞ / 2 ∂y y =0 Re L ∂y * y*=0 u* = f ( x*, y*, Re L ) , Since therefore C f ( x* ) = Over the entire flat plate, the average friction coefficient will be L 1 2 Cf = C f ( x* )dx f (Re L ) = ∫ Re L L x =0 6. Heat transfer coefficient and Nusselt number (Nu) For the local convective heat transfer coefficient at x, h( x ) = One can write it in a dimensionless form as = Nu ( x* ) 2 f ( x*, Re L ) Re L −k f (∂T / ∂y ) y =0 k f ∂T * = Ts − T∞ L ∂y * y*=0 h( x) L ∂T * = = f ( x*, Re L , Pr) ∂y * y *=0 kf where Nu is non-dimensional heat transfer coefficient and is named Nusselt number. For the average heat transfer coefficient over the entire plate (boundary layer) of length L, L hL 1 Nu= h( x)dx = = f (Re L , Pr) L k f k f x∫=0 7. Physical meaning of Prandtl number, Pr= Prandtl number is defined as a ratio of the momentum diffusivity (ν) to the thermal diffusivity (α). ν µcp = α k Prandtl number provides a measure of the relative effectiveness of momentum and energy transport by diffusion in the velocity and thermal boundary layers. δ ≈ Pr1 / 3 δt Air Water Mercury(Hg) k (W/m-K) 0.0263 0.613 8.54 Pr 0.707 5.83 0.0248 8. Momentum and Heat Transfer (Reynolds) Analogy When Pr = 1, the momentum and energy equations are identical, u* ∂u * ∂u * 1 ∂ 2u * + v* = 2 ∂x * ∂y * Re L ∂y * u* ∂T * ∂T * 1 ∂ 2T * + v* = 2 ∂x * ∂y * Re L ∂y * Indicating a strong analogy between momentum transport and heat transfer. This analogy is represented by a clear relation between Cf and Nu, Re L hL ∂T * ∂u * Nu = = = = Cf . kf = ∂y * y* 0= ∂y * y* 0 2 This relation indicates that the Nueeslt number can be determined from the data of Cf. In-Class Activity #6_HT-Spring 2023 4/4 If the effect of Prandtl number is considered, the analogy gives, Cf 2 = St = Nu Re L Pr A more accurate empirical relation is the Chilton-Colburn analogy relation, Cf = St Pr 2 / 3 = jH 0.6 < Pr < 60 2 jH – Colburn j factor. 9. Experimental Method to Determine the Convection Heat Transfer Coefficient: Most of time, average heat transfer coefficients can be determined experimentally, e.g., for a flat plate shown here, q I ⋅E , = h= As (Ts − T∞ ) As (Ts − T∞ ) Under various conditions. Then the corresponding Nusselt number can be calculated and correlated with Reynolds number and Prandtl number, Nu = hL = f (Re L , Pr) . kf Usually, a power law relation is used as follows, n Nu = C Rem L Pr where constant C and power components m and n are obtained by curve-fitting the experimental data as shown on right. In the dimensionless numbers, the properties k, ν (µ, ρ), and Pr of fluids are usually evaluated at the film temperature: T f = (Ts + T∞ ) / 2 10. Empirical Correlations for Convective Heat Transfer over a Flat Plate: For local heat transfer coefficient, Laminar flow ( Re = u∞ x / ν < 5 × 105 ): x hx x Nu = = 0.332 Re1/x 2 Pr1/3 x kf Pr ≥ 0.6 Turbulent flow ( = Re x u∞ x / ν > 5 × 105 ): Nu x = 0.0296 Re 4x / 5 Pr1 / 3 0.6 < Pr < 60 Re x ≤ 108 For average heat transfer coefficient, hL = L 1 xc hlam dx + ∫ hturb dx ∫ L 0 xc 0.6 ≤ Pr ≤ 60 5 8 5 ×10 ≤ Re L ≤ 10 5 Re x ,c = 5 ×10 where hL is averaged for a mixed flow (laminar to turbulent) over the isothermal flat plate. hL 1/3 Nu L = = (0.037 Re 4/5 L − 871) Pr kf