The 7th International Conference on Modern Power Systems (MPS 2017) The Analysis of the Multilayer Spiral Inductors Parameters at High Frequency Sergiu Andreica, Claudia Pacurar, Vasile Topa, Adina Racasan, Claudia Constantinescu, Marian Gliga Electrotechnics and Measurement Department Technical University of Cluj-Napoca Cluj-Napoca, Romania Sergiu.Andreica@ethm.utcluj.ro Abstract—Implementing the spiral inductors in the radiofrequency micrometric integrated circuits is complicated, therefore some prior studies in order to determine their optimum configurations for the circuit in which they will be implemented are necessary. This study is a step forward in the study of spiral inductors, aiming at comparing the monolayer to the multilayer spiral inductors in order to determine their advantages, disadvantages and to reach an efficient configuration. For this purpose, the electric and magnetic phenomena in the spiral inductors, along with their inductance, quality factor, and scattering parameters at high frequency in the 1 – 20 GHz frequency range will be presented and analyzed. Keywords—spiral inductors; inductance; scattering parameters I. multilayer; quality factor; INTRODUCTION The usual operating frequency for the multilayer spiral inductors are in the MHz and GHz frequency range. The increase of the interest in communications and wireless telecommunications on the commercial market generated a continuous development of the radiofrequency integrated circuits [1], [8]. The applicability domains for these spiral inductors exceed the classical domains such as electric and electronic circuits, in present times being integrated in radiofrequency integrated circuits (RFIC), like Micro-Electro-Mechanical System (MEMS), printed circuit board (PCB), Complementary metal oxide semiconductor (CMOS), being designed through performant technologies and processes such as electromagnetic technology, Low temperature Co-Fired Ceramic (LTCC). The variety of the spiral inductors advantages are: fiability, durability, resistence, the possibility of mass production, their implementation on flexible layers, sublayers, small production costs and others [9]. The multilayer spiral inductors are especially used in the miniature wireless power supply devices (like chargers for the mobile phones, wireless routers), wireless monitoring and control devices, communication devices, information transfer, radiofrequency amplifiers, radiofrequency converters, filters, antennas. They are indispensable also in integrated inductive and capacitive sensors such as: temperature, pressure, acceleration and light sensors [2]. The correct, fastest, more precise analysis of the multilayer spiral inductors is necessary from the design phase and in the checking phase, in order to minimize the disruptive effects which can be caused by these inductors in the integrated circuits [2]. The determination of the multilayer spiral inductors inductance value for the case in which they are used at low frequency is relatively simple, but when the spiral inductors are used in applications which operate at high frequencies from the GHz frequency range and must be embedded in the integrated circuits, namely in small spaces in the micrometer order, some difficulties occur in the analysis of the phenomena and effects present at high frequency. II. LAYOUT OF THE MONOLAYER AND MULTILAYER PLANAR SPIRAL INDUCTORS Square spiral inductors are the most frequently used due to their simple configuration. The square inductors are easily generated even with simple modeling programs. However, in the circuits design some other spiral shapes are also used. The transition from the monolayer spiral inductors to multilayer ones leads to the increase of their inductances. For this the increase of the turn number must lead to the increase of the inductance value, quality factor value and the scattering parameters value. In this study, the software program used for modeling and simulating the spiral inductors is ANSYS HFSS – High Frequency Structural Simulator, which is a well-known software worldwide and is a reference in the 3D numerical analysis of the field in high frequency [6], [7]. The component parts of the geometrical model of the square spiral inductor are presented as it can be seen in Fig. 1. The copper spiral inductor has the width of the turn, w, 10 μm, the distance between turns, s, 5 μm, the thickness of the turn, t, 2 μm, the exterior diameter 500 μm; the number of turns is considered as a varied parameter in this study. The spiral inductor is placed on a square shaped FR4_Epoxy (εr=4.4) layer with a thickness of 10 μm and a width of 530 μm. Under the FR4_Epoxy a silicon (εr=11.9) substrate with the thickness of 250 μm and a width of 10 μm is placed. 978-1-5090-6565-3/17/$31.00 ©2017 IEEE Authorized licensed use limited to: NATIONAL INSTITUTE OF TECHNOLOGY WARANGAL. Downloaded on November 15,2022 at 02:58:33 UTC from IEEE Xplore. Restrictions apply. The analysis was made for the entire configuration of the considered spiral inductor, namely the one with one layer and two turns, considering the spiral inductor, the FR4_Epoxy, silicon and air layer. Interpreting and analyzing the obtained representations after modeling the spiral inductors, the effects and phenomena at high frequency in the case of micrometric spiral inductors can be noticed. The phenomena and effects which appear are chaotic, the end effects, pellicular effects and proximity effects occur due to the fact that we work in the high frequency domain. Fig. 1. Monolayer spiral inductor, component parts, 3D view. As it was mentioned above, the analysis targets the monolayer and multilayer spiral inductors. So, in Fig. 2 the geometrical model of the square spiral inductor with two layers and two turns on each layer can be observed. Also, in Fig. 3 the way in which the connection between the copper layers was made through connection pathways can be observed [3], [4], [5]. III. THE ANALYSIS OF THE EFFECTS AND PHENOMENA IN THE SPIRAL INDUCTORS The 3D numerical modeling for this study was made with the help of ANSYS HFSS. Its main objectives were the graphical and vectorial representation of the electric field intensity, magnetic field intensity and current density. In conclusion, it can be noticed that the field distributions don’t have linear variations, the direct and indirect dependencies between the used quantities do not comply, depending on the frequency at which the case analysis is made. In Fig. 4 the vectorial distribution of the electric field intensity in the analyzed spiral inductor is presented. It can be noticed that in the terminals the end effect is present, as it can be seen in the vectorial representation the value of the electric field being at the minimum value. Also, in the corner area a maximum electric field intensity value can be seen. In Fig. 5 the vectorial representation of the magnetic field in the spiral inductor is presented. It can be observed that the current in the corner area of the spiral has minimum values. In Fig. 6 the vectorial representation of the current density through the spiral inductor with one layer and two turns per layer is presented. Fig. 2. Spiral inductor with 2 layers and two turns per layer. Fig. 4. Vectorial representation of the electric field intensity in the spiral inductor. Fig. 3. Detail view of the connection path between the copper layers. Fig. 5. Vectorial representation of the magnetic field in the spiral inductor. Authorized licensed use limited to: NATIONAL INSTITUTE OF TECHNOLOGY WARANGAL. Downloaded on November 15,2022 at 02:58:33 UTC from IEEE Xplore. Restrictions apply. For the silicon sublayer, the electric and magnetic field representations are not so conclusive as it can be seen in Fig. 10 and Fig. 11. Their values are the lowest so far considering the layers mentioned above. IV. Fig. 6. Vectorial representation of the current density in the spiral inductor. After the spiral inductor was analyzed, the study continued with the representations of the phenomena in the FR4_Epoxy layer. The vectorial representations of the electric field (Fig. 7), magnetic field (Fig. 8), and current density (Fig. 9) are presented as follows. THE ANALYSIS OF SPIRAL INDUCTORS CONSIDERING THE VARIATION OF TURNS A. Spiral inductor with 2 layers, 2 turns The structure modeled and simulated for this case can be seen in Fig. 12, while in Fig. 13 the inductance variation graph depending on the frequency, in Fig. 14 the quality factor depending on the frequency and in Fig. 15 the scattering parameters are presented. Fig. 10. Vectorial representation of the electric field intensity in the Si layer. Fig. 7. Vectorial representation of the electric field intensity in the FR4_Epoxy layer. Fig. 11. Vectorial representation of the magnetic field in the Si layer. Fig. 8. Vectorial representation of the magnetic field in the FR4_Epoxy layer. Fig. 9. Vectorial representation of the volumetric current density in the FR4_Epoxy layer. Fig. 12. Geometrical model of the spiral inductor with 2 layers and 2 turns per layer. Authorized licensed use limited to: NATIONAL INSTITUTE OF TECHNOLOGY WARANGAL. Downloaded on November 15,2022 at 02:58:33 UTC from IEEE Xplore. Restrictions apply. previous cases, this model will also be analyzed in a frequency range between 1 – 20 GHz. The characteristic parameters for this type of spiral inductors, namely the inductance values, the quality factor values and the scattering parameters, all depending on the frequency, are represented in the graphs from Fig. 17 to Fig. 19. Fig. 13. Inductance variation graph depending on the frequency values. Fig. 16. Geometrical model of the spiral inductor with 2 layers and 4 turns per layer. Fig. 14. Quality factor graph depending on the frequency values. Fig. 17. Inductance variation graph depending on the frequency values. Fig. 15. Scattering parameters graph depending on the frequency values. In the case of the analyzed geometrical model, the maximum inductance, 65.540 µH, was obtained at the resonance frequency of 6.202 GHz, the quality factor maximum value is 236.306 at a frequency value of approximately 1 GHz and is zero at the resonance frequency. The scattering parameters S for this model intersect at the value of approximately 1 GHz. In comparison with the monolayer spiral inductor with 2 turns, the inductance value increased, as expected, from 39.77 µH to 65.540 µH, due to the fact that the spiral inductor inductance varies proportional to the number of turns and their number of layers. The resonance frequency decreased with approximately 1.3 GHz in the case of the spiral inductor with 2 layers and 2 turns per layer. The quality factor significantly increased, and it was 12 times higher than the one for the monolayer spiral inductor, which has the value of 18.670, for the multilayer spiral inductor with 2 turns per layer. B. Spiral inductors with 2 layers, 4 turns The geometrical model of the spiral inductor with 2 layers and 4 turns per layer can be observed in Fig. 16. As in the Fig. 18. Quality factor graph depending on the frequency values. Fig. 19. Scattering parameters graph depending on the frequency values. Authorized licensed use limited to: NATIONAL INSTITUTE OF TECHNOLOGY WARANGAL. Downloaded on November 15,2022 at 02:58:33 UTC from IEEE Xplore. Restrictions apply. The results in the case of the multilayer spiral inductor with 2 layers and 4 turns per layer, through numerical analyzing the obtained data, shows that the direct proportional variation of the inductance with the number of turns and layers is maintained, thus we obtain a maximum inductance of 66.505 µH at a resonant frequency of 3.479 GHz. Compared to the monolayer spiral inductor with 4 turns, it can be noticed that the frequency value is 23 µH higher, for the monolayer spiral inductor the maximum inductivity value being 43.528 µH at a frequency of 4.264 GHz. Also, it can be noticed that the multilayer spiral inductor has the resonance frequency 0.7 GHz higher than the monolayer spiral inductor. The quality factor has a maximum value of 163.861 at a frequency of 1 GHz, a lot higher than the value for the monolayer spiral inductor, 25.38. C. Spiral inductors with 2 layers, 16 turns The multilayer spiral inductor with 16 turns per layer can be seen in Fig. 20. The characteristic parameters for this structure are also presented in Fig. 21 – Fig. 23. Fig. 23. Scattering parameters graph depending on the frequency values. The results obtained in the case of the analyzed model, the one of the spiral inductor with 2 layers and 16 turns per layer, show that a maximum value for the inductance of 62.748 µH was obtained at the resonance frequency of the inductor, 7.308 GHz. Comparing the results with the monolayer spiral inductor, it can be stated that the maximum inductivity value is higher for the monolayer structure, 138.431 µH, while for the resonance frequency it can be noticed that the monolayer structure has a lower value, namely 2.279. For the quality factor a maximum value of 92.881 was obtained at the frequency of 1 GHz, value a lot higher than the one obtained for the monolayer spiral inductor, namely 29.152. In order to reach a general conclusion, in Table 1 the results obtained for the spiral inductor with 2 layers and a variable number of turns per layer, between 2 and 16, namely the inductance value, the maximum quality factor value and the resonance frequency of the analyzed spiral inductor are presented. Fig. 20. Geometrical model of the spiral inductor with 2 layers and 16 turns per layer. Fig. 21. Inductance variation graph depending on the frequency values. Fig. 22. Quality factor graph depending on the frequency values. TABLE I. RESULTS OBTAINED AFTER THE SIMULATIONS, FOR THE SPIRAL INDUCTOR WITH TWO LAYERS Analyzed structure Resonance frequency [GHz] Maximum inductance [µH] Quality factor 2 turns 6.203 65.54 236.306 4 turns 3.479 66.502 163.861 16 turns 7.308 62.748 92.881 In the case of the inductance a variation which does not follow the direct proportionality between the number of turns and the inductance can be observed. These variations are due to the fact that some parasitic capacitance appear between the layers. The quality factor varies inversely proportional with the number of turns, and the resonance frequency shows no linearity. The spiral coil with two layers and two turns per layer has an inductance value higher with approximately 25µH than in the case of the monolayer spiral inductor with the same number of turns, the quality factor is much higher with a value of 236.306 while in the case of the monolayer spiral inductor, the quality factor being 18.67. The multilayer spiral inductor reaches the resonance frequency at 6.203 GHz, and the obtained frequency value is with approximately 1.3 GHz lower than the one obtained for the monolayer spiral inductor, where a resonance frequency alue of 7.57 GHz was obtained. Authorized licensed use limited to: NATIONAL INSTITUTE OF TECHNOLOGY WARANGAL. Downloaded on November 15,2022 at 02:58:33 UTC from IEEE Xplore. Restrictions apply. The two-layered spiral inductor with 4 turns has a maximum inductance value of 66.502 µH, this value being higher with approximately 30 µH than the inductance value obtained for the monolayer spiral inductor with the same number of turns. For the quality factor a significant increase can be also noticed, this value being approximately 138 times higher than the one for the monolayer spiral inductor with 4 turns. The resonance frequency is reached at a value of 3.479 GHz, while the monolayer spiral inductor has its resonance frequency at 4.264 GHz. In the case of the spiral inductor with two layers and 16 turns an inductance value of 62.748 µH was obtained, value which is lower than the one obtained for the monolayer spiral inductor, due to the fact that parasitic capacitances appear between the layers and the turns. The two layered spiral inductor reaches the resonance frequency at a value of 7.308 GHz, while the monolayer spiral inductor’s resonance frequency has a value of 2.279 GHz. The quality factor has a value of 92.881 which is approximately 3 times higher than the value obtained in the case of the monolayer spiral inductor where the quality factor has a value of 29.152. V. CONCLUSIONS After analyzing the phenomena and effects which appear in the studied structure, it can be said that the end effects, pellicular effects and proximity effects occur in the high frequency domain. The field distributions don’t have linear variations, the direct and indirect dependencies between the used quantities do not comply, depending on the frequency at which the case analysis is made. The inductance in the case of the multilayer spiral inductor increases significantly in comparison with the monolayer spiral inductors with the same number of turns, varying proportional to the number of turns and number of layers. The same conclusion can be drawn in the case of the quality factor. The resonance frequency for the multilayer spiral inductors decreases in comparison with the same value obtained for the monolayer spiral inductors. Considering only the multilayer spiral inductors with 2, 4 and 16 turns, it can be said that in the case of the inductance a variation which does not follow the direct proportionality between the number of turns and the inductance can be observed. These variations are due to the fact that some parasitic capacitance appear between the layers. The quality factor varies inversely proportional with the number of turns, and the resonance frequency shows no linearity. ACKNOWLEDGMENT This work was supported by a grant of the Romanian National Authority for Scientific Research and Innovation, CNCS – UEFISCDI, project number PN-II-RU-TE-2014-40199. This work was supported by CEMIVA: PN II - PT - PCCA - 2013 - 4 - 1019 –CEMIVA. REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] C. Pacurar, V. Topa, A. Racasan, C. Munteanu, C. 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