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03 DX 200 Sereis (3-4-5-7-12)

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DX 200Series
CNC Turning Centers
jyoti.co.in
DX 200 Series
CNC Turning Center
OVERVIEW
DX 200 Series offers a range of high technology CNC Turning Center to deliver fastest throughput needed in present competitive
market. This range is the result of continuous innovative development made by Jyoti in the field of machine tools ever since we have
started manufacturing CNC Turning Center. The Series is resultant of innovation and customer feedback for performance in the product.
With unique features, DX 200 delivers optimum performance to match demand of various sized workpiece applications.
Step - Up Structure
RIGID STRUCTURE
The rigid bed and single piece 30° slant saddle are made out of high grade cast iron for stability and least distortion enabling heavy cuts
and faster production. With virtually no vibration, it means higher surface finish even on hard materials. Step-up structure concept
enables consistent machining performance even for larger diameter jobs due to widely spaced guide ways.
EFFICIENT CHIP DISPOSAL
Ergonomically designed concept of DX 200 Series enables it to give efficient chip disposal, with such design chips will directly fall down into
chip tray and also removing of chips from chip tray without disturbing of machining.
jyoti.co.in
3-POINT LEVELING SYSTEM
Due to high rigid base design and 3 point leveling effect of bed
twisting can be eliminated. Quick Installation and relocation of
DX 200 series made easy with this feature.
HEADSTOCK & SPINDLE
Headstock is made from closed grain FG 300 casting and provided with fins
for better heat dissipation.
Main spindle is manufactured in-house using world class machinery and
assembled in a dust free temperature controlled environment. Spindle is
housed in a cartridge with 3 super precision angular contact bearings in the
front and 2 angular contact bearings at the rear end. This arrangement takes
care of radial as well as axial loads.
HIGH SPEED SERVO TURRET
DX 200 Series machine are equipped with high speed and high
precision Bi-directional Servo Turret with hydraulic clamping system
achieved by 3-piece Hirth coupling. Tool change time is just 0.5
second which help to reduce cycle time.
Spindle
TAILSTOCK
A manually movable tailstock with hydraulically actuated quill is a
standard feature of the machine. Programmable tailstock with
hydraulic movement is offered as an option.
ERGONOMIC DESIGN
The newly designed Easy-to-Operate, Operating Panel of
the machine is made considering the reliability and human
comfort and operator friendliness
DX 200 Series
CNC Turning Center
PRODUCTIVITY IMPROVING
OPTIONS
DX 200 Series design concept gives flexibility for a
user having variety of shafts from small to larger
lengths can combine options of steady rest and
programmable tailstock giving better edge for
batch type variety productions.
A combination of bar feeder, bar puller &
part catcher can really give impetus for
mass production type of application from
long bars.
POWER TORQUE DIAGRAM
7.5 / 5.5 kW, 4000 rpm (Fanuc)
11 / 7.5 kW, 4000 rpm (Fanuc)
15 / 11 kW, 3500 rpm (Fanuc)
1000 rpm 3000 rpm
50 rpm
750 rpm
1333 rpm 4000 rpm
50 rpm
2250 rpm
1000 rpm
4000 rpm
72 Nm
5.5 kW
15 kW
7.5 kW
11 kW
Power (S2 - 15 minutes)
Power (S1)
Torque (S2 - 15 minutes)
Torque (S1)
13.5 / 9 kW, 4000 rpm (Siemens)
1750 rpm
50 rpm
2833 rpm
190 Nm
105 Nm
11 kW
1333 rpm 4000 rpm
50 rpm
750 rpm 1750 rpm
71.5 Nm
Power (S2 - 15 minutes)
Power (S1)
Torque (S2 - 15 minutes)
Torque (S1)
10.5 / 7 kW, 4000 rpm (Siemens)
50 rpm
3500 rpm
140 Nm
39.5 Nm
7.5 kW
1000 rpm
750 rpm
49.5 Nm
16.5 / 11 kW, 3500 rpm (Siemens)
4000 rpm
1500 rpm
2250 rpm
170 Nm
114 Nm
75 Nm
Power (S2 - 15 minutes)
Power (S1)
Torque (S2 - 15 minutes)
Torque (S1)
50 rpm
750 rpm
3500 rpm
2250 rpm
210 Nm
140 Nm
16.5 kW
10.5 kW
7 kW
13.5 kW
11 kW
9 kW
Po w e r ( S 6 - 4 0 % )
Po w e r ( S 1 )
To r q u e ( S 6 - 4 0 % )
To r q u e ( S 1 )
Po w e r ( S 6 - 4 0 % )
Po w e r ( S 1 )
To r q u e ( S 6 - 4 0 % )
To r q u e ( S 1 )
Po w e r ( S 6 - 4 0 % )
Po w e r ( S 1 )
To r q u e ( S 6 - 4 0 % )
To r q u e ( S 1 )
jyoti.co.in
MACHINING RANGE & INTERFERENCE DIAGRAM
DX 200 - 3 / DX 200 - 4
Z - Direction
-
+
300/400
Z-Axis Travel
80
Tool Disc Width
40
78.5
Z-Axis Min.
Ø500
Swing Over Bed
Axial Tool 25x25
Head Stock
Ø320
Max. Turning Dia.
175
X-Axis Travel
Revolving Center MT-4
Ø229
+
25
5
X2
40
Ø40
Boring Dia
X - Direction
15 O.t.
85
15 O.T.
r
pic
sco
Tele
Cove
ing
Slid
d
Guar
-
Machine Zero
Ø392
Max. Tool Swing
30
Ø250
Std. Turning Dia.
Dead Center MT-3
Tail Stock
A25 Spindle
280
isk
ol D
f To
o
A/F
175 oke
Str
xis
X-A
120
Quill Travel
Spindle Center
80
77
Chuck Ø170
188/288
Tailstock Travel
157
DX 200 - 5
-
75
Z-Axis Min.
Z - Direction
+
80
Tool Disc Width
40
500 Z-Axis Travel
Ø500
Swing Over Bed
30
25
X - Direction
Ø40
Boring Dia
pic
sco
120 Quill Travel
388 Tailstock Travel
ver
Co
Tele
74
5
X2
17 O.T.
85
79
Ø392
Max. Tool Swing
40
Machine Zero
Spindle Center
80
k 2
Dis
Ø250
Std. Turning Dia.
+
Dead Center MT-3
ool
of T
Ø229
Ø365
Max. Turning Dia.
Revolving Center MT-4
Tail Stock
17 O.T.
Head Stock
A26 Spindle
200
X-Axis Travel
Axial Tool 25x25
A/F
200 oke
Str
xis
X-A
ing
157
ard
Gu
Slid
Chuck Ø210
DX 200 - 7 / DX 200 - 12
-
75
Z-Axis Min.
Z - Direction
700 / 1200
+
80
Tooldisc Width
Z-Axis Travel
40
Ø500
Swing Over Bed
200 oke
Str
Axis
Machine Zero
85
Spindle Center
79
74
120 Quill Travel
588 / 1088 Tailstock Trave
183
+
Ø250
Std. Turning Dia.
25
5
X2
40
Ø40
Boring Dia
17 O.T.
pic
-
Tail Stock
Dead Center MT-3
X - Direction
200
X-Axis Travel
17 O.T.
Revolving Center MT-5
Ø392
Max. Tool Swing
Ø229
Ø365
Max. Turning Dia.
Head Stock
A26 Spindle
280
30
X-
Axial Tool 25x25
isk
ol D
f To
o
A/F
sco
ver
Co
Tele
ing
ard
Gu
Slid
Chuck Ø210
All Dimensions in mm
DX 200 Series
jyoti.co.in
CNC Turning Center
TECHNICAL SPECIFICATION
DX 200 - 3 A
DX 200 - 3 B
DX 200 - 4 A
DX 200 - 4 B
DX 200 - 5 A
DX 200 - 5 B
DX 200 - 7 A
DX 200 - 7 B
DX 200 - 12 A
DX 200 - 12 B
Swing Over Bed
mm
500
500
500
500
500
500
500
500
500
500
Std. Turning Dia.
mm
250
250
250
250
250
250
250
250
250
250
Max. Turning Dia.*
mm
320
320
320
320
365
365
365
365
365
365
Max. Turning Length*
mm
300
300
400
400
500
500
700
700
1200
1200
X-Axis Travel (Cross)
mm
175
175
175
175
200
200
200
200
200
200
Z-Axis Travel (Longitudinal)
mm
300
300
400
400
500
500
700
700
1200
1200
m/min
24
24
24
24
24
24
24
24
24
24
Slides
Rapid Feed (X & Z Axis)
Main Spindle
Spindle Motor Power - Fanuc
kW
7.5 / 5.5
11 / 7.5
7.5 / 5.5
11 / 7.5
11 / 7.5
15 / 11
11 / 7.5
15 / 11
11 / 7.5
15 / 11
Spindle Motor Power - Siemens
kW
10.5 / 7
13.5 / 9
10.5 / 7
13.5 / 9
13.5 / 9
16.5 / 11
13.5 / 9
16.5 / 11
13.5 / 9
16.5 / 11
Spindle Speed Range
rpm
50-4000
50-4000
50-4000
50-4000
50-4000
50-3500
50-4000
50-3500
50-4000
50-3500
Spindle Bore
mm
50
70
50
70
70
90
70
90
70
90
A 25
A 26
A 25
A 26
A 26
A 28
A 26
A 28
A 26
A 28
mm
38
52
38
52
52
75
52
75
52
75
8
8
8
8
8
8
8
8
8
8
Max. Boring Bar Dia.
mm
40
40
40
40
40
40
40
40
40
40
Tool Size (Cross Sectional)
mm
25 x 25
25 x 25
25 x 25
25 x 25
25 x 25
25 x 25
25 x 25
25 x 25
25 x 25
25 x 25
Spindle Nose
Max. Bar Capacity
Turret
No. of Station
Tail Stock
Quill Dia.
mm
85
85
85
85
85
85
85
85
85
85
Quill Stroke
mm
120
120
120
120
120
120
120
120
120
120
Thrust
Kgf
300
300
300
300
500
500
500
500
500
500
Positioning Uncertainty (P)
mm
0.007
0.007
0.007
0.007
0.007
0.007
0.010
0.010
0.010
0.010
Repeatability (Ps Medium)
mm
0.005
0.005
0.005
0.005
0.005
0.005
0.005
0.005
0.005
0.005
Kg
3000
3100
3000
3100
3400
3500
4300
4400
4800
4900
Length
mm
2150
2150
2150
2150
2350
2350
3125
3125
3720
3720
Width
mm
1440
1440
1440
1440
1540
1540
1655
1655
1655
1655
Height
mm
1770
1770
1770
1770
1710
1710
1610
1610
1610
1610
Accuracy (as Per VDI/DGQ 3441)
Other Data
Machine Weight (Approx.)#
Machine Dimension (Approx.)#:
* Depends upon clamping arrangement, Tooling and Job.
CONTROL SYSTEM
The CNC System offered with the
DX 200 series machine is with latest
digital controller from FANUC 0i TF or
SIEMENS 828D Basic T.
# Refer Machine Detailed Layout for overall machine dimensions & space requirements.
STANDARD FEATURES
AC Spindle Drive
AC SERVO Digital Drive
nL. M. Guideways
nHydraulic Chucking
n8 Station Bi-Directional Servo Turret
nAuto & Manual Coolant System
n
n
PRODUCTIVITY IMPROVING OPTIONS
Centralised & Programmable Lubrication
Laser Calibrated Axis for Highly Precise
Positioning Accuracy and Repeatability
nElectricals with Quality Devices & Panel
with Cooling System
nTailstock with Hydraulic Quill
n
n
Chip Conveyor
Bar Feeder
nBar Puller
nPart Catcher
nProgrammable Tailstock
nHyd. Collet Chuck
n
n
Auto Door
Automatic Tool Setting
nLive Quill (Built-in Revolving Center)
nSteady Rest
nFollower Rest for DX 200 - 7/12
nTwo Speed Gear Box for A25 and A26 Spindle
n
n
12 Station Turret
Manual Guide-i (Fanuc)
nEasy SMS System (Siemens)
nShopturn (Siemens)
nFully Tooled up Solution
n
n
ED. 2019/05
JYOTI CNC AUTOMATION LTD.
jyoti.co.in
Regd.Works: Plot No.,G-506, Lodhika GIDC, Vill.-Metoda, Dist.-Rajkot - 360 021.
Gujarat (India) T +91-2827-235100-101 F +91-2827-235141
E info@jyoti.co.in, sales@jyoti.co.in
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Note: Specified information are subject to change arising out of continuous product
improvement without notice. The description standard accessories/feature conforms to its
list; not the photo of machine show in the catalogue. Other controller will have different
configuration. Machine images are shown with option.
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