DX 200Series CNC Turning Centers jyoti.co.in DX 200 Series CNC Turning Center OVERVIEW DX 200 Series offers a range of high technology CNC Turning Center to deliver fastest throughput needed in present competitive market. This range is the result of continuous innovative development made by Jyoti in the field of machine tools ever since we have started manufacturing CNC Turning Center. The Series is resultant of innovation and customer feedback for performance in the product. With unique features, DX 200 delivers optimum performance to match demand of various sized workpiece applications. Step - Up Structure RIGID STRUCTURE The rigid bed and single piece 30° slant saddle are made out of high grade cast iron for stability and least distortion enabling heavy cuts and faster production. With virtually no vibration, it means higher surface finish even on hard materials. Step-up structure concept enables consistent machining performance even for larger diameter jobs due to widely spaced guide ways. EFFICIENT CHIP DISPOSAL Ergonomically designed concept of DX 200 Series enables it to give efficient chip disposal, with such design chips will directly fall down into chip tray and also removing of chips from chip tray without disturbing of machining. jyoti.co.in 3-POINT LEVELING SYSTEM Due to high rigid base design and 3 point leveling effect of bed twisting can be eliminated. Quick Installation and relocation of DX 200 series made easy with this feature. HEADSTOCK & SPINDLE Headstock is made from closed grain FG 300 casting and provided with fins for better heat dissipation. Main spindle is manufactured in-house using world class machinery and assembled in a dust free temperature controlled environment. Spindle is housed in a cartridge with 3 super precision angular contact bearings in the front and 2 angular contact bearings at the rear end. This arrangement takes care of radial as well as axial loads. HIGH SPEED SERVO TURRET DX 200 Series machine are equipped with high speed and high precision Bi-directional Servo Turret with hydraulic clamping system achieved by 3-piece Hirth coupling. Tool change time is just 0.5 second which help to reduce cycle time. Spindle TAILSTOCK A manually movable tailstock with hydraulically actuated quill is a standard feature of the machine. Programmable tailstock with hydraulic movement is offered as an option. ERGONOMIC DESIGN The newly designed Easy-to-Operate, Operating Panel of the machine is made considering the reliability and human comfort and operator friendliness DX 200 Series CNC Turning Center PRODUCTIVITY IMPROVING OPTIONS DX 200 Series design concept gives flexibility for a user having variety of shafts from small to larger lengths can combine options of steady rest and programmable tailstock giving better edge for batch type variety productions. A combination of bar feeder, bar puller & part catcher can really give impetus for mass production type of application from long bars. POWER TORQUE DIAGRAM 7.5 / 5.5 kW, 4000 rpm (Fanuc) 11 / 7.5 kW, 4000 rpm (Fanuc) 15 / 11 kW, 3500 rpm (Fanuc) 1000 rpm 3000 rpm 50 rpm 750 rpm 1333 rpm 4000 rpm 50 rpm 2250 rpm 1000 rpm 4000 rpm 72 Nm 5.5 kW 15 kW 7.5 kW 11 kW Power (S2 - 15 minutes) Power (S1) Torque (S2 - 15 minutes) Torque (S1) 13.5 / 9 kW, 4000 rpm (Siemens) 1750 rpm 50 rpm 2833 rpm 190 Nm 105 Nm 11 kW 1333 rpm 4000 rpm 50 rpm 750 rpm 1750 rpm 71.5 Nm Power (S2 - 15 minutes) Power (S1) Torque (S2 - 15 minutes) Torque (S1) 10.5 / 7 kW, 4000 rpm (Siemens) 50 rpm 3500 rpm 140 Nm 39.5 Nm 7.5 kW 1000 rpm 750 rpm 49.5 Nm 16.5 / 11 kW, 3500 rpm (Siemens) 4000 rpm 1500 rpm 2250 rpm 170 Nm 114 Nm 75 Nm Power (S2 - 15 minutes) Power (S1) Torque (S2 - 15 minutes) Torque (S1) 50 rpm 750 rpm 3500 rpm 2250 rpm 210 Nm 140 Nm 16.5 kW 10.5 kW 7 kW 13.5 kW 11 kW 9 kW Po w e r ( S 6 - 4 0 % ) Po w e r ( S 1 ) To r q u e ( S 6 - 4 0 % ) To r q u e ( S 1 ) Po w e r ( S 6 - 4 0 % ) Po w e r ( S 1 ) To r q u e ( S 6 - 4 0 % ) To r q u e ( S 1 ) Po w e r ( S 6 - 4 0 % ) Po w e r ( S 1 ) To r q u e ( S 6 - 4 0 % ) To r q u e ( S 1 ) jyoti.co.in MACHINING RANGE & INTERFERENCE DIAGRAM DX 200 - 3 / DX 200 - 4 Z - Direction - + 300/400 Z-Axis Travel 80 Tool Disc Width 40 78.5 Z-Axis Min. Ø500 Swing Over Bed Axial Tool 25x25 Head Stock Ø320 Max. Turning Dia. 175 X-Axis Travel Revolving Center MT-4 Ø229 + 25 5 X2 40 Ø40 Boring Dia X - Direction 15 O.t. 85 15 O.T. r pic sco Tele Cove ing Slid d Guar - Machine Zero Ø392 Max. Tool Swing 30 Ø250 Std. Turning Dia. Dead Center MT-3 Tail Stock A25 Spindle 280 isk ol D f To o A/F 175 oke Str xis X-A 120 Quill Travel Spindle Center 80 77 Chuck Ø170 188/288 Tailstock Travel 157 DX 200 - 5 - 75 Z-Axis Min. Z - Direction + 80 Tool Disc Width 40 500 Z-Axis Travel Ø500 Swing Over Bed 30 25 X - Direction Ø40 Boring Dia pic sco 120 Quill Travel 388 Tailstock Travel ver Co Tele 74 5 X2 17 O.T. 85 79 Ø392 Max. Tool Swing 40 Machine Zero Spindle Center 80 k 2 Dis Ø250 Std. Turning Dia. + Dead Center MT-3 ool of T Ø229 Ø365 Max. Turning Dia. Revolving Center MT-4 Tail Stock 17 O.T. Head Stock A26 Spindle 200 X-Axis Travel Axial Tool 25x25 A/F 200 oke Str xis X-A ing 157 ard Gu Slid Chuck Ø210 DX 200 - 7 / DX 200 - 12 - 75 Z-Axis Min. Z - Direction 700 / 1200 + 80 Tooldisc Width Z-Axis Travel 40 Ø500 Swing Over Bed 200 oke Str Axis Machine Zero 85 Spindle Center 79 74 120 Quill Travel 588 / 1088 Tailstock Trave 183 + Ø250 Std. Turning Dia. 25 5 X2 40 Ø40 Boring Dia 17 O.T. pic - Tail Stock Dead Center MT-3 X - Direction 200 X-Axis Travel 17 O.T. Revolving Center MT-5 Ø392 Max. Tool Swing Ø229 Ø365 Max. Turning Dia. Head Stock A26 Spindle 280 30 X- Axial Tool 25x25 isk ol D f To o A/F sco ver Co Tele ing ard Gu Slid Chuck Ø210 All Dimensions in mm DX 200 Series jyoti.co.in CNC Turning Center TECHNICAL SPECIFICATION DX 200 - 3 A DX 200 - 3 B DX 200 - 4 A DX 200 - 4 B DX 200 - 5 A DX 200 - 5 B DX 200 - 7 A DX 200 - 7 B DX 200 - 12 A DX 200 - 12 B Swing Over Bed mm 500 500 500 500 500 500 500 500 500 500 Std. Turning Dia. mm 250 250 250 250 250 250 250 250 250 250 Max. Turning Dia.* mm 320 320 320 320 365 365 365 365 365 365 Max. Turning Length* mm 300 300 400 400 500 500 700 700 1200 1200 X-Axis Travel (Cross) mm 175 175 175 175 200 200 200 200 200 200 Z-Axis Travel (Longitudinal) mm 300 300 400 400 500 500 700 700 1200 1200 m/min 24 24 24 24 24 24 24 24 24 24 Slides Rapid Feed (X & Z Axis) Main Spindle Spindle Motor Power - Fanuc kW 7.5 / 5.5 11 / 7.5 7.5 / 5.5 11 / 7.5 11 / 7.5 15 / 11 11 / 7.5 15 / 11 11 / 7.5 15 / 11 Spindle Motor Power - Siemens kW 10.5 / 7 13.5 / 9 10.5 / 7 13.5 / 9 13.5 / 9 16.5 / 11 13.5 / 9 16.5 / 11 13.5 / 9 16.5 / 11 Spindle Speed Range rpm 50-4000 50-4000 50-4000 50-4000 50-4000 50-3500 50-4000 50-3500 50-4000 50-3500 Spindle Bore mm 50 70 50 70 70 90 70 90 70 90 A 25 A 26 A 25 A 26 A 26 A 28 A 26 A 28 A 26 A 28 mm 38 52 38 52 52 75 52 75 52 75 8 8 8 8 8 8 8 8 8 8 Max. Boring Bar Dia. mm 40 40 40 40 40 40 40 40 40 40 Tool Size (Cross Sectional) mm 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 Spindle Nose Max. Bar Capacity Turret No. of Station Tail Stock Quill Dia. mm 85 85 85 85 85 85 85 85 85 85 Quill Stroke mm 120 120 120 120 120 120 120 120 120 120 Thrust Kgf 300 300 300 300 500 500 500 500 500 500 Positioning Uncertainty (P) mm 0.007 0.007 0.007 0.007 0.007 0.007 0.010 0.010 0.010 0.010 Repeatability (Ps Medium) mm 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 0.005 Kg 3000 3100 3000 3100 3400 3500 4300 4400 4800 4900 Length mm 2150 2150 2150 2150 2350 2350 3125 3125 3720 3720 Width mm 1440 1440 1440 1440 1540 1540 1655 1655 1655 1655 Height mm 1770 1770 1770 1770 1710 1710 1610 1610 1610 1610 Accuracy (as Per VDI/DGQ 3441) Other Data Machine Weight (Approx.)# Machine Dimension (Approx.)#: * Depends upon clamping arrangement, Tooling and Job. CONTROL SYSTEM The CNC System offered with the DX 200 series machine is with latest digital controller from FANUC 0i TF or SIEMENS 828D Basic T. # Refer Machine Detailed Layout for overall machine dimensions & space requirements. STANDARD FEATURES AC Spindle Drive AC SERVO Digital Drive nL. M. Guideways nHydraulic Chucking n8 Station Bi-Directional Servo Turret nAuto & Manual Coolant System n n PRODUCTIVITY IMPROVING OPTIONS Centralised & Programmable Lubrication Laser Calibrated Axis for Highly Precise Positioning Accuracy and Repeatability nElectricals with Quality Devices & Panel with Cooling System nTailstock with Hydraulic Quill n n Chip Conveyor Bar Feeder nBar Puller nPart Catcher nProgrammable Tailstock nHyd. Collet Chuck n n Auto Door Automatic Tool Setting nLive Quill (Built-in Revolving Center) nSteady Rest nFollower Rest for DX 200 - 7/12 nTwo Speed Gear Box for A25 and A26 Spindle n n 12 Station Turret Manual Guide-i (Fanuc) nEasy SMS System (Siemens) nShopturn (Siemens) nFully Tooled up Solution n n ED. 2019/05 JYOTI CNC AUTOMATION LTD. jyoti.co.in Regd.Works: Plot No.,G-506, Lodhika GIDC, Vill.-Metoda, Dist.-Rajkot - 360 021. Gujarat (India) T +91-2827-235100-101 F +91-2827-235141 E info@jyoti.co.in, sales@jyoti.co.in Download the App GET IT ON Note: Specified information are subject to change arising out of continuous product improvement without notice. The description standard accessories/feature conforms to its list; not the photo of machine show in the catalogue. Other controller will have different configuration. Machine images are shown with option.