Kwansoo Chung Myoung-Gyu Lee Basics of Continuum Plasticity Basics of Continuum Plasticity Kwansoo Chung Myoung-Gyu Lee • Basics of Continuum Plasticity 123 Kwansoo Chung Department of Materials Science and Engineering Seoul National University Seoul Korea (Republic of) Myoung-Gyu Lee Department of Materials Science and Engineering Seoul National University Seoul Korea (Republic of) ISBN 978-981-10-8305-1 ISBN 978-981-10-8306-8 https://doi.org/10.1007/978-981-10-8306-8 (eBook) Library of Congress Control Number: 2018932195 © Springer Nature Singapore Pte Ltd. 2018 This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authors or the editors give a warranty, express or implied, with respect to the material contained herein or for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictional claims in published maps and institutional affiliations. Printed on acid-free paper This Springer imprint is published by the registered company Springer Nature Singapore Pte Ltd. part of Springer Nature The registered company address is: 152 Beach Road, #21-01/04 Gateway East, Singapore 189721, Singapore Dedicated to my one and only life-time partner, Meeyoung, and two life time precious nuisances, Youn and Jean —Kwansoo Chung Foreword The first time I studied the theory of plasticity goes back to 1997, when Prof. Kwansoo Chung initiated a course on plasticity at the Department of Materials Science and Engineering at the Seoul National University (SNU). The course soon became known as one of the best courses in interdisciplinary studies in the college of engineering. Since 2010, when I started teaching courses on plasticity, I have wished for a good textbook which could be used by both undergraduate and graduate students. A few years ago, I was very happy to learn that Prof. Chung was planning to write such a book, and I quickly promised him my best assistance if he ever needed it. In 2016, he showed me a draft of the book, which was mostly in good shape. At the same time, though, along with everyone close to him, I was in deep sorrow to know that he had been fighting a terminal cancer and wrapping up his life’s duties before his death. Even in the last 3 months at a hospital, Prof. Chung continued working on the book. He died on December 22, 2016. What I have done was mostly to add completeness to his book, and my overall effort is minimal compared with what it had taken Prof. Chung to write it. Even though Prof. Chung was a fine gentleman and teacher in the Western standards, the relationship between him and me was strongly traditional Korean, as well. That is, he was like a loving, yet firm, parent to me. Prof. Chung was always gentle and most generous with his time and energy for his students, although, being his very first student who pursued a doctoral degree, I had received more attention from him than others did. I am most saddened by having lost my lifetime teacher, who also was one of the most distinguished scholars in the world of plasticity in which I am in. Seoul, Korea Myoung-Gyu Lee vii Preface The 1970s saw the first successful application of the numerical finite element method (FEM) based on classical elasticity to structural analyses, and it was followed by major efforts to implement plasticity into FEM for metal forming analysis. The first such efforts were based simply on rigid plasticity for two-dimensional analysis. Soon thereafter, more advanced efforts followed based on elastoplasticity static explicit/implicit as well as dynamic explicit formulations. In the 1980s, many universities and laboratories at both private sectors and national levels were working on plasticity methodologies and developing their own codes. Pursuing greater accuracy, these efforts employed static implicit formulations. However, the static implicit codes, while accurate, failed to provide useful solutions to industrial forming applications due to its problematic, intrinsic numerical divergence. At the same time, even though the dynamic explicit codes could provide solutions, they were not as accurate as those of the static implicit code. Additionally, the computation time was too long to be practical. Later, with the advent of faster computers, such obstacles have become a non-issue and the dynamic explicit code could be used by the industry. Commercial codes were actively developed and marketed in the 1990s, equipped with various user-friendly features. Today, there is hardly any code development at universities, with the exception of a few special-purpose codes. Furthermore, commercial codes are used everywhere, from industrial operations to university labs, where the dynamic explicit code is mainly employed for industrial problems and the static implicit code is used for academic purposes. One important, advantageous feature of most of these commercial codes is that they provide subroutines, which allow users to define their own material properties. In spite of the popularity of plasticity FEM codes in the industry, an unfortunate situation has existed that a considerable fraction of engineers engaged in using the codes did not possess sufficient knowledge of plasticity theory required for proper use of these codes. One key reason for this is the lack of dedicated courses on plasticity in most colleges. Therefore, this book has been written with the purpose of providing basic knowledge on plasticity to students and engineers who desire to perform plasticity analyses in their professional lives. Whereas most of currently ix x Preface available books on plasticity analyses are intended for advanced professionals, the present book will be useful to beginning students as well as to the more experienced users. Those who study this book will be able to define and write their own user-defined subroutines for commercial codes by the time they finish this book. This book is intended to be self-sufficient such that readers can study it independently without taking another formal course. However, there are some prerequisites before taking on this book. Readers of this book are expected to have completed a course on engineering mathematics as well as an introductory course on solid mechanics, which are usually required during the sophomore year at most engineering schools. In addition, readers are required to have taken a course on the finite element method (on elasticity). Knowledge on continuum mechanics, preferably nonlinear continuum mechanics, is highly desirable but self-study of the basics will be sufficient. Finally, a solid understanding of elasticity at the graduate level will be helpful, though not required. This book may be used as a textbook for a one-semester course lasting 14 weeks or longer. Generally, one chapter can be covered in a week, with the exception of Chaps. 2 and 3, Chaps. 4 and 5, and Chaps. 7 and 8, for which each pair of chapters can be covered in a week’s time. Homework problems have been designed to fortify understanding, not to introduce new knowledge. Their answers are provided, although often they may not be obvious and straightforward. While this book was written for the beginner in mind, some of the topics and homework problems may at first be difficult for some (for example, Chap. 17). In such cases, readers are encouraged to revisit these topics and associated homework problems later after establishing a firmer understanding of other chapters. Since my research experiences in plasticity have mainly been focused on sheet metal forming, two chapters are specifically devoted to sheet metal forming applications, while the remainder of the book covers plasticity more generally. Note also that much of the concepts covered in the book apply mainly to metals at room temperature. An ideal way to manage a class based on this textbook is to allocate one hour to a summary of the chapter to be covered the following week. Students should then be allowed to review the details independently outside of class and prepare questions for the next session. The contents of this book are based on my own study notes that have accumulated throughout my entire career. A considerable part of this book is based on my own Ph.D. thesis and research publications. Exceptions to this are Chaps. 2–6, which were based on the lecture notes of Prof. E. H. Lee’s class in 1981 at Stanford University. Nevertheless, considerable changes have been made to the lecture notes in preparing this book. Most of my knowledge of plasticity has been self-taught through decades of research, and I must acknowledge that most of them were performed in collaboration. I feel deeply thankful to all of my research collaborators, particularly my former graduate students at my materials mechanics lab, which I started in the spring of 1996. All of my research works on plasticity were supported by various industrial companies and organizations, the project coordinators of which I would like to acknowledge for their generous support: Owen Richmond at Alcoa Technical Center, Chongmin Kim of General Motors, Oh-joon Kwon and Preface xi Sung Ho Park, both of POSCO, and Rahul Verma of TATA. To have lead me to pursue a path of a researcher/scholar, I owe a great deal to my previous academic advisors, Prof. Sang-Yong Kim and Prof. E. H. Lee, as well as Prof. R. L. Mallett. Finally, I am most thankful to the following individuals, without whose contributions this textbook would not have been completed. All the figures in this book were created by Youngwoo Koh, Wonjae Kim, and Hyunki Kim, all my last cohorts of students. Chung Youn reviewed this book for correctness in English. Hongyu Wang was the first student to do his self-study with this book. Wonoh Lee, Ji Hoon Kim, and Jeong Whan Yoon provided critical reviews of this book. I wrote this book while concurrently undergoing multiple bouts of cancer treatments. I would like to thank many of the faculty and staff at Seoul National University Hospital, particularly Prof. Bhumsuk Keam, Prof. Eun-Jae Chung, and Dr. Sang Youp Lee. With their care, I was given the time needed to complete the writing of this book. Seoul, Korea Kwansoo Chung Contents Part I One-dimensional Plasticity 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Overview of (Newtonian Continuum) Mechanics . . 1.2 Particle Mechanics for Deformable Body Dynamics 1.2.1 Rigid Body Dynamics . . . . . . . . . . . . . . . . 1.2.2 Deformable Body Statics . . . . . . . . . . . . . . 1.3 Continuum Mechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 5 10 15 19 2 Plasticity Characteristics (in Simple Tension/Compression) 2.1 Engineering Stress-Engineering Strain Data . . . . . . . . . 2.2 True Stress-True Strain Data . . . . . . . . . . . . . . . . . . . . 2.2.1 Simple Tension Data . . . . . . . . . . . . . . . . . . . . 2.2.2 Simple Compression Data . . . . . . . . . . . . . . . . 2.3 Viscoelasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 24 28 30 32 36 42 3 Instability in Simple Tension Test . . . . . . . . . . . . . . . . . . 3.1 Necking for Metals . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Neck Propagation for Polymers (Cold Drawing) . . . . 3.3 Strain-Rate Sensitivity Effect . . . . . . . . . . . . . . . . . . 3.4 Strain Localization and Fracture for Sheet Specimens References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 43 46 48 49 51 4 Physical Plasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Theoretical Strength of Metals . . . . . . . . . . . . . . . . . . . . 4.1.1 Tensile (or Cleavage) Strength by Orowan (1949) 4.1.2 Shear Strength by Frenkel (1926) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 53 53 54 . . . . . . . . . . . . . . . . . . . . . . . . xiii xiv Contents 4.2 Imperfections in Crystals . . . . . . . . 4.2.1 Point Defects . . . . . . . . . . . 4.2.2 Line Defects (Dislocations) . 4.2.3 Surface Defects . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 56 56 58 62 5 Deformation of Heterogeneous Structures . . . . . . . . . . . . . . . . . . . . 5.1 Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 66 68 6 Pure Bending and Beam Theory . . . . . . 6.1 Pure Bending (or Simple Bending) 6.1.1 Initial Bending . . . . . . . . . . 6.1.2 Reverse Bending . . . . . . . . 6.2 Beam Theory . . . . . . . . . . . . . . . . 6.3 Limit Analysis . . . . . . . . . . . . . . . 73 73 74 80 88 99 7 Torsion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Part II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basics of Continuum Mechanics 8 Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 9 Tensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 Transformation Laws for Vectors and Tensors . . . 9.2 Eigenvectors and Eigenvalues in Linear Algebra . . 9.3 Principal Values and Principal Directions of Real Symmetric Tensors . . . . . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 . . . . . . . . . . 134 . . . . . . . . . . 139 . . . . . . . . . . 141 . . . . . . . . . . 152 10 Gradient, Divergence and Curl . . . . . . . . . . . . . . . . . . . 10.1 Gradient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 Divergence: Divergence Theorem, Heat Equation, Work Rate and Virtual Work Principle . . . . . . . . . . 10.3 Curl: Potential Function in Line Integral and Linear Elasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Curvilinear Coordinate System . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 . . . . . . . . . 153 . . . . . . . . . 155 . . . . . . . . . 160 . . . . . . . . . 167 . . . . . . . . . 171 11 Kinematics and Strain . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Infinitesimal Strain Tensor . . . . . . . . . . . . . . . . . . . . 11.2 Tensors for Finite Deformation . . . . . . . . . . . . . . . . 11.3 Rate of Deformation Tensor and True Strain Tensor . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 173 179 184 195 Contents Part III xv Three-dimensional Plasticity 12 Yield 12.1 12.2 12.3 12.4 12.5 12.6 12.7 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Basic Features of the Yield Surface . . . . . . . . . . . . . . Independence on Hydrostatic Stress: Incompressibility Isotropy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . von Mises Isotropic Yield Function . . . . . . . . . . . . . . Tresca Isotropic Yield Function . . . . . . . . . . . . . . . . . Drucker Isotropic Yield Function . . . . . . . . . . . . . . . . Non-quadratic Isotropic Yield Functions Generalized from von Mises Yield Function . . . . . . . . . . . . . . . . . 12.8 Hill 1948 Quadratic Anisotropic Yield Function . . . . . 12.9 Drucker-Prager Compressible Isotropic Yield Function References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Normality Rule for Plastic Deformation . . . . . . . . . . . . . . 13.1 Effective Plastic Strain Increment and Duality in Normality Rule . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.2 Incompressibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.3 Isotropy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.4 von Mises Isotropic Plastic Strain Increment Function . 13.5 Tresca Isotropic Plastic Strain Increment Function . . . 13.6 Non-quadratic Isotropic Plastic Strain Increment Functions Generalized from von Mises Plastic Strain Increment Function . . . . . . . . . . . . . . . . . . . . . . . . . . 13.7 Hill 1948 Effective Plastic Strain Increment . . . . . . . . 13.8 Drucker-Prager and Its Modified Compressible and Isotropic Effective Plastic Strain Increment . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Plane 14.1 14.2 14.3 14.4 14.5 14.6 Stress State for Sheets . . . . . . . . . . . . . . . . . . von Mises Conjugate Set . . . . . . . . . . . . . . . . . Tresca Conjugate Set . . . . . . . . . . . . . . . . . . . Inverse Tresca Conjugate Set . . . . . . . . . . . . . . Hosford and Inverse Hosford Sets . . . . . . . . . . Hill 1948 Quadratic Anisotropic Conjugate Set . Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Hardening Law for Evolution of Yield Surface . 15.1 Isotropic Hardening . . . . . . . . . . . . . . . . . . 15.2 Kinematic Hardening . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 199 203 205 207 211 215 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 228 228 230 . . . . . . . 231 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 235 239 241 243 . . . . . . . 246 . . . . . . . 249 . . . . . . . 250 . . . . . . . 253 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 262 266 267 268 270 . . . . . . . . . . . . 274 . . . . . . . . . . . . 286 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 291 291 296 xvi Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 297 302 305 306 309 314 ....... ....... ....... (1967) . . ....... ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 317 322 324 335 339 16 Stress Update Formulation . . . . . . . . . . . . . . 16.1 Elasto-plasticity: Analytical Formulation 16.2 Elasto-plasticity: Numerical Formulation 16.3 Rigid-Plasticity: Analytic Formulation . . 16.4 Rigid-Plasticity: Numerical Formulation . 16.5 Finite Deformation Theory . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Formability and Sprinback of Sheets . . 17.1 Dorn Criterion (1947) . . . . . . . . . . 17.2 Hill Criterion (1952) . . . . . . . . . . . 17.3 M-K (Marciniak-Kuczynski) Model 17.4 Springback . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix: Basics of Crystal Plasticity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 Part I One-dimensional Plasticity The main features of plasticity are covered utilizing one-dimensional constitutive laws of plasticity for simplicity in Part I. In Part III, those one-dimensional laws are extended to general three-dimensional laws based on basics of continuum mechanics covered in Part II. Chapter 1 Introduction The following are foundational assumptions for continuum mechanics: (1) Discrete scale versus Continuum scale The real world is discrete in the atomistic scale: the discrete (atomistic) scale. However, more often than not, our interest is not in detailed information on the atomistic scale, but the average physical phenomenon resulting from behavior on the atomistic scale. If then, details on the atomistic scale are simplified into an averaged phenomenon, which is mainly handled mathematically (even ignoring the very concept of atoms): the continuum scale. Therefore, in the continuum scale, quantities are ‘averaged’, ‘mathematical’ and ‘phenomenological’. (2) Newtonian mechanics Continuum mechanics is generally based on Newtonian mechanics, which fundamentally differs from the theory of relativity or quantum mechanics. The size of an atom is known to be on the angstrom (Å) scale, which is one tenth of the nano scale, 109 m: Refer to Fig. 1.1 to indirectly grasp the nano scale, by comparing the effects of up-scaling and down-scaling the typical size of an object commonly available in our daily life (here, a leaf). 1.1 Overview of (Newtonian Continuum) Mechanics Continuum mechanics is the study of the relationship between external forces applied to a continuum object as well as the reaction of the object as a result of applied forces. Such reactions may include changes of shape and motion in terms of translation and rotation. In order to grasp the main aspects of mechanics, a continuum object is simplified here as a particle or a set of particles, following a similar procedure taken up in high school physics courses: particle mechanics. © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_1 3 4 1 Introduction Fig. 1.1 a The vision of the earth b when a leaf is up-scaled by 109 , while c the atom size is the downscale of it by 109 In continuum mechanics, a whole body is composed of elements, which have an individual mass, shape and volume. In particle mechanics, a whole body is assumed to be composed of particles, which have individual mass but no volume nor shape, even though distances between particles are accounted for. Continuum mechanics (therefore, particles mechanics also) is classified into the following three categories for convenience as illustrated in Fig. 1.2: Deformable body dynamics: the most general case of continuum mechanics, in which all changes in shape and motion (translation/rotation) are accounted for. Such a case is too complex and there are no separate courses for solids on this subject except fluid dynamics and gas dynamics (in which thermodynamic laws/measures are combined with mechanics). For solids, which are the main target of this book, there are two extremes: Fig. 1.2 Classification of continuum (or particle) mechanics 1.1 Overview of (Newtonian Continuum) Mechanics 5 i. (Rigid body) Dynamics: Here, change in motion is the main focus when change in shape is minimal as is the case in high school and college physics courses. ii. (Deformable body) Statics: This focuses on change in shape with minimal change in motion, and thus covers the topics of strength of materials, elasticity, viscoelasticity and plasticity (which is the subject of this book). 1.2 Particle Mechanics for Deformable Body Dynamics Applying Newton’s (combined) first and second laws of motion for a single particle leads to, as shown in Fig. 1.3, X d d Fi ¼ ma ¼ ðmvÞ ¼ p ¼ p_ dt dt ð1:1Þ where Fi is the external force, a and v are the reactive acceleration and velocity, respectively, while m is mass (or the translational inertia known as the measure of resistance to the change in translational motion), p is linear momentum (here, the expression ‘linear’ implies a ‘translational’ motion, as opposed to an ‘angular’ or ‘rotational’ motion) and t is time. Note that all discussions in this text are based on the inertial (or ground) reference coordinate system. When the same law is applied for a set of particles, particularly a set of three particles as shown in Fig. 1.4, Fig. 1.3 A particle under external forces 6 1 Introduction Fig. 1.4 A set of three particles under external forces F1 þ f 12 þ f 13 ¼m1 a1 F2 þ f 21 þ f 23 ¼m2 a2 ð1:2Þ F3 þ f 31 þ f 32 ¼m3 a3 where, by Newton’s third law (the law of action and reaction), f 12 ¼ f 21 ; f 13 ¼ f 31 ; f 23 ¼ f 32 ð1:3Þ Here, f ij is the internal force exerted on the i-th particle by the j-th particle and ri is the position vector. Now, there are six known quantities (F1 ; F2 ; F3 ; m1 ; m2 ; m3 ) and nine unknowns (f 12 ; f 21 ; f 13 ; f 31 ; f 23 ; f 32 ; a1 ; a2 ; a3 ) with six equations. Consequently, Newton’s laws alone do not provide enough information for unique solutions in Newtonian mechanics in principle. Such a consequence is not surprising, since it can be easily recognized that responses to external forces would differ for different materials. This, therefore, further suggests that additional equations (three more equations in this example), that would enable unique solutions, could be supplied from the description of material properties. It can be concluded then that the subject of Newtonian mechanics is closely tied with those of materials science and engineering. In this simplified particle mechanics model, a whole body is composed of multiple particles electrically bonded together. When each particle is assumed to 1.2 Particle Mechanics for Deformable Body Dynamics 7 represent an atom with positively charged protons at its nucleus surrounded by negatively charged electrons, there is an electrical equilibrium state, which determines the relative distance between two neighboring particles as shown in Fig. 1.5. Changing the relative distance and thereby disrupting the initial equilibrium state, causes resistance to develop as internal (or inter-particle) force: a tensile force to keep a farther distance and a compressive force for a shorter distance. The relationship between the change in relative distance and the internal force is a material property, which can be exemplified with a simple linear law such as with spring behavior (for a solid) or dash-pot behavior (for liquid). Electrical resistance from changes in relative distance can be replaced by the resistance of a spring or a dash-pot to deform. For the example shown in Fig. 1.4, there are three material properties for three internal forces, completing the whole system of equations for a unique set of solutions. When energy is considered, Eq. (1.2) becomes X Z Fi dri Z ff 12 dðr2 r1 Þ þ f 23 dðr3 r2 Þ þ f 31 dðr1 r3 Þg ¼ þ X mi jvi j2 2 ð1:4Þ Fig. 1.5 Inter-atomic distance in the electrical equilibrium state 8 1 Introduction Therefore, the total external energy provided to each particle by an external force is utilized as the kinetic energy of each particle (the second term on the right hand side) and the deformation energy (the first term of the right hand side) applied to overcome the electrical resistance to changes in the relative distance of particles (or the resistance of a spring or a dash-pot to deform). 2 m i vi HW #1.1 R Show that mi ai dri ¼ 2 When material properties are not available, there are two ways to manipulate Eq. (1.2) to develop two new equations by eliminating internal forces. Manipulation I Summing all three in Eq. (1.2), considering Eq. (1.3), leads to X Fi ¼ X ðmi ai Þ ¼ o d X X d nX ðmi vi Þ ¼ pi ¼ p_ i dt dt ð1:5Þ Now, referring to the values at the center of mass (MC), which are the mass-weighted average values of all particles, rmc P P P ð mi ri Þ ð m i vi Þ ð m i ai Þ P P P ; vmc ¼ ; amc ¼ ¼ Mð mi Þ Mð mi Þ Mð mi Þ Equation (1.5) becomes X Fi ¼ Mamc ð1:6Þ ð1:7Þ Conclusion of the first manipulation: from the total external forces, the (mass-weighted) average acceleration of all particles can be calculated, without knowing any individual accelerations. Manipulation II When the position vector of a fixed point (with respect to the inertial reference coordinate system) is q and ~ri is the position vector of the i-th particle from the fixed point as shown in Fig. 1.4, ri ¼ ~ri þ q ð1:8Þ vi ¼ ~vi ; ai ¼ ~ai ð1:9Þ ~r1 ðF1 þ f 12 þ f 13 Þ ¼~r1 m1 a1 ¼ ~r1 m1 ~ a1 ~r2 ðF2 þ f 21 þ f 23 Þ ¼~r2 m2 a2 ¼ ~r2 m2 ~ a2 ~r3 ðF3 þ f 31 þ f 32 Þ ¼~r3 m3 a3 ¼ ~r3 m3 ~ a3 ð1:10Þ Therefore, and 1.2 Particle Mechanics for Deformable Body Dynamics 9 while ~ri f ij þ ~rj f ji ¼ 0 ð1:11Þ Consequently, X o X X X d nX _i aiÞ ¼ ðer i Fi Þ Mi ¼ ðer i mi e ðer i mi e H viÞ ¼ dt ð1:12Þ where Mi is the moment and Hi is the angular momentum, since the contributions by all internal forces are eliminated. HW #1.2 Prove Eq. (1.11). Note that Eq. (1.12) obtained for a fixed point is also valid for the center of mass, which is not a fixed point in general; i.e., X X mc nX mc o d nX mc o er mc er i mi e er i mi e Mi a mc ¼ v mc ¼ i Fi i i dt X mc _ ¼ Hi ð1:13Þ Proof Consider q ¼ 0 in Fig. 1.4 and Eq. (1.8), then X X ~ri ¼ ri ¼ rmc þ ~rmc vi ¼ vi ¼ vmc þ ~vmc ðmi~rmc ðmi ~ vmc i ; i Þ ¼0 i ; ~ i Þ ¼ 0; ð1:14Þ Now, Eq. (1.12) becomes X ðrmc þ ~rmc i Þ Fi ¼ i d hX mc ~ ðrmc þ ~rmc Þ m ðv þ v Þ i mc i i dt ð1:15Þ Therefore, rmc X X Fi þ ð~rmc i Fi Þ h i X X X X d rmc ð mi Þvmc þ rmc ðmi ~ ðmi~rmc ð~rmc ¼ vmc vmc i Þþ i Þ i Þ vmc þ i mi ~ dt ð1:16Þ Since the first terms of the left and right sides are equal and the second and third term of the right hand side vanishes, Eq. (1.13) is obtained from Eq. (1.16). Note that the results obtained in Eqs. (1.7), (1.12) and (1.13) are generally valid, regardless of material properties. 10 1 Introduction EX #1.1 Here, Eq. (1.2) becomes fðt) ¼ m1 a1 ðt) and Fðt) fðt) ¼ m2 a2 ðt) where f is an internal force. There are two equations and three unknowns: (f; a1 ; a2 ). Therefore, after the following spring behavior is assumed as the material property, also generally called ‘the constitutive behavior’ f ¼ kðu1 u2 Þ where k is the stiffness, ui is the displacement of the i-th particle, a set of two simultaneous ordinary differential equations are obtained for two displacements: f ¼ m1 a1 ¼ m1 €u1 or kðu1 u2 Þ ¼ m1 € u1 Fkðu1 u2 Þ ¼ m2 u€2 For the solution scheme of this set of simultaneous ordinary differential equations, refer to any college level mathematics book. We will now move on to discuss the two extreme cases of deformable body dynamics, which are illustrated in Fig. 1.2. (1) Rigid body dynamics—When deformation (by internal forces) is so small that it may be disregarded and all ai ’s mainly contribute to the change in motion (translation and rotation) (2) Deformable body statics—When motions are negligibly small and all ai ’s mainly contribute to deformation (by internal forces) 1.2.1 Rigid Body Dynamics The material property of a rigid body is mathematically represented by the following Chasles’ theorem: vi ¼ vR þ w ~rRi ð1:17Þ where vR is the velocity of the reference particle, w is the angular velocity of the rigid body and ~rRi is the position vector of the i-th particle from the reference point. Here, note that vR and w are commonly applied to all particles of the body and that 1.2 Particle Mechanics for Deformable Body Dynamics 11 the reference particle can be arbitrarily chosen. The first and second terms on the right side of Eq. (1.17) account for translational and rotational effects, respectively. EX #1.2 To better understand Eq. (1.17), compare the three cases here, which result in the same velocity distribution, even though vR differs for each case. For simplicity, consider the two-dimensional case with w ¼ ez . In this book, the rectangular Cartesian coordinate system, which is denoted as x-y-z or 1-2-3 (for the indicial notation), is extensively applied with unit base vectors, ex ð¼ e1 Þ, ey ð¼ e2 Þ and ez ð¼ e3 Þ (Fig. 1.6). Fig. 1.6 Illustration of Chasles’ theorem 12 1 Introduction As shown in EX #1.2 for a simple case, the motion of a rigid body is the summation of translation and rotation incurred by external forces, whose relationships are obtained by imposing Chasles’ theorem into Manipulation I and II [or Eqs. (1.7) and (1.13)], respectively. Translational law with force: Manipulation I When the center of mass is considered as a reference, Eq. (1.7) becomes X Fi ¼ o d hX i d nX ðmi vi Þ ¼ mi ðvmc þ w ~rmc i Þ dt dt X dX ð1:18Þ ðmi w ~rmc ¼ð mi Þamc þ i Þ dt X X d w mi~rmc ¼ð mi Þamc þ ¼ Mamc i dt Therefore, X Fi ¼ Mamc ð1:19Þ where M is the total mass as a measure of resistance to changes in translational motion. Equation (1.19) is the extended version of Eq. (1.1) for a rigid body with multiple particles. Note that Eqs. (1.7) and (1.19) look the same but they are different in physics: amc in Eq. (1.7) is the mass-weighted average of various accelerations of particles, which is valid regardless of material properties, while in Eq. (1.19), amc is the value shared by all particles in the rigid body as exemplified in EX #1.2. Rotational law with moment: Manipulation II When the center of mass is a reference for a rigid body, ~vmc rmc i ¼ w~ i , considering Eq. (1.17), so that Eq. (1.13) becomes X o d X X d nX ð~rmc ½ f~rmc ð~rmc Mmc rmc ¼ vmc i Þ ¼ i i Fi Þ i mi ~ i mi ðw ~ i Þg dt dt d X rmc ¼ ½ f~rmc i w ðmi~ i Þg dt ð1:20Þ When the two-dimensional case is considered for simplicity, in which all particles (including the center of mass) are on the same plane vertical to the axis of rotation as shown in Fig. 1.7, Eq. (1.20) becomes X d X mc d X 2 ½ f~ri ðw mi~rmc ½ ðmi j~rmc i Þg ¼ i j Þjwjez dt dt X X 2 d 2 ðjwjez Þ ¼ ¼ ðmi j~rmc fmi j~rmc i j Þ i j ga ¼ Ia dt Mmc i ¼ ð1:21Þ 1.2 Particle Mechanics for Deformable Body Dynamics 13 2 Fig. 1.7 Illustration of ~rmc rmc rmc i mi ðw ~ i Þ ¼ ðmi j~ i j Þjwjez in the two-dimensional case Here, the axis of rotation ez , which passes through the mass center, is parallel to P Mmc i and a. In fact, Eq. (1.21) is generally valid even for a set of particles that are three-dimensionally distributed as long as the axis of rotation is fixed; i.e., X Mmc i ¼ Ia ð1:22Þ where I is the rotational inertia or a measure of the resistance to change in rotational motion. For such a case, ZZZ X 2 j ð¼ r 2 qdV for a continuum bodyÞ I¼ mi j~rmc i where j~rmc i j (or r) is the distance from the axis of rotation, q is density and V is volume. For the most general case, in which the axis of rotation is not fixed, Eq. (1.20) is applied to obtain the angular acceleration with respect to the axis of rotation, which passes through the center of mass. For rigid body dynamics, all ai’s for a rigid motion are ultimately obtained from Eqs. (1.19) and (1.20) or (1.22), which account for translation and rotation incurred by external forces, respectively. Without any deformation, all energy provided to a rigid body is transformed to kinematic energy as shown Eq. (1.4) for rigid body dynamics. As discussed, internal forces do not play a role in changing the motion of a rigid body and can therefore be disregarded. However, the proper evaluation of internal forces can be a major concern occasionally. One typical example is the fracture of a rigid body such as a rock under impact, in which the rock may break when internal forces reach a certain magnitude. As for the evaluation of internal forces, there are two possible cases: dynamically determinate and dynamically indeterminate. The case considered in Fig. 1.4 (as an example with three particles), if it is applied to a rigid body, is ‘dynamically determinate’. For such a case, internal forces are obtained from Newton’s laws, Eqs. (1.2) and (1.3) after all ai’s are obtained from Eqs. (1.19) and (1.20) or (1.22), since there are six equations for six internal forces. 14 1 Introduction However, Fig. 1.4 is an exceptional case because the addition of one or several more particles would cause the number of unknown internal forces to exceed the number of equations Newton’s laws can provide. As such, dynamically indeterminate cases can be recognized as being more general than dynamically determinate cases. Note however that internal forces of a dynamically indeterminate case cannot be obtained under the rigid body dynamics formulation, in which the stiffness of the material property is assumed to be infinitely large such that deformation vanishes. For example, if spring behavior is assumed, f = k D‘, as the material’s property for deformation, with f as the internal force, k as the stiffness and D‘ as the amount of deformation, f becomes indefinite with k = 1 and D‘¼ 0 for a rigid body. Therefore, internal forces for a rigid body can be found when solved as a deformable dynamics problem with proper material properties, with the exception of dynamically determinate cases. It is important to include one last comment regarding a common trick for evaluating the deformation of a body in deformable body dynamics, when deformation is infinitesimal without vibration. In such a case, the object may be assumed to be a rigid body and then, if the case is dynamically determinate, internal force and therefore deformation can be sequentially obtained after all ai’s are obtained from the rigid body dynamics formulation. Examples of applying such a trick are prevalent in textbooks as exercises. EX #1.3 Two equations available from the Newton’s laws are f ¼ m1 a1 ; F f ¼ m2 a2 For deformable body dynamics, there are two equations and three unknowns (f; a1 ; a2 ) as discussed in EX #1.1. For a rigid body (or assuming a rigid body for a deformable body with infinitesimal deformation), there are two equations for two unknowns (f; a1 ¼ a2 ¼ amc ) and Eq. (1.19) becomes F ¼ðm1 þ m2 Þamc ¼ ðm1 þ m2 Þa1 ¼ ðm1 þ m2 Þa2 F a1 ¼ a2 ¼ amc ¼ m1 þ m2 1.2 Particle Mechanics for Deformable Body Dynamics 15 As for the internal force, this is a dynamically determinate case. For the 1st particle, f ¼ m 1 a1 ¼ m1 F m1 þ m2 For the 2nd particle F f ¼ m2 a 2 ¼ m2 F m2 F m1 F ; f ¼F ¼ m1 þ m2 m1 þ m2 m1 þ m2 And then using the trick, when a spring behavior is assumed for deformation, a1 ¼ a2 ¼ amc ¼ F m1 F ; f¼ ¼ kðu1 u2 Þ ¼ kD‘ m1 þ m2 m1 þ m2 HW #1.3 Calculate the acceleration and the internal force for the following one-dimensional case, for which the total mass is M with uniform mass density. 1.2.2 Deformable Body Statics In addition to rigid body dynamics, another extreme includes deformable body statics which deals with cases, in which the acceleration of each particle is so small that it is assumed to vanish mathematically; i.e., Equation (1.2) now becomes 16 1 Introduction F1 þ f 12 þ f 13 ¼ m1 a1 0 F2 þ f 21 þ f 23 ¼ m2 a2 0 F3 þ f 31 þ f 32 ¼ m3 a3 0 ð1:23Þ Note that, for the deformation by internal force, particles are supposed to move so that ai‘s are non-zero in a strict sense; however, ai‘s to move particles for deformation are so negligible in this extreme case (therefore, often called as ‘pseudo-static’), implying that particle movement for deformation is spontaneous in a mathematical sense, not consuming any kinematic energy in Eq. (1.4). Conditions for statics When procedures to derive Eqs. (1.7), (1.12) and (1.13) are employed, the following two conditions are obtained for a whole body or any part of a whole body as shown in Fig. 1.8: F1 þ F2 þ f 13 þ f 23 ¼ 0 ð1:24Þ M1 þ M2 þ M13 þ M23 ¼ 0 ð1:25Þ and Equation (1.25) is valid with respect to any fixed point including the center of mass, which is virtually a fixed point in statics. Typically in statics problems, the distribution of external forces is only partially described and then the two conditions for the whole body are often applied to complete external forces. Fig. 1.8 Total or partial sum of forces and moments vanish for statics 1.2 Particle Mechanics for Deformable Body Dynamics 17 HW #1.4: Resultant force and resultant moment (1) Consider an arbitrary distribution of forces as shown above, then the total sums of forces and moments with respect to fixed points A and B are FARES ¼ P MARES ¼ FBRES ¼ Fi P P Fi ¼ FARES and ðrAi Fi Þ AB MBRES ¼ MA FARES RES þ r respectively. Now, prove that AB MBRES ¼ MA FARES RES þ r and also that, when the total sum of forces vanishes, the total sum of moments becomes equal regardless of the reference fixed point as happens in statics; i.e., A B If FA RES ¼ 0; MRES ¼ MRES (2) Now, consider two parallel forces with the same size and the opposite sign, known as a couple. Then, FRRES ¼ 0 regardless of the reference, while MRRES ¼ r1 F r2 F ¼ ðr1 r2 Þ F ¼ r12 F ¼ ðd jFjÞen 18 1 Introduction where en is a unit vector and d is the distance between two parallel F’s. Therefore, the resultant moment of the couple is reference-insensitive because of its vanishing resultant force. Consequently, it is convenient to replace the resultant moment with a couple, even though a way to decompose the moment into the distance d and the size of the force jFj is not unique. For example, when the resultant moment with respect to a fixed point A MA RES is replaced by a couple, the same previously derived results are obtained as follows: AB FBRES ¼ FARES ; MBRES ¼ MA FARES RES þ r Confirm this. Note that the couple does not affect the resultant force. As for the solutions of Eq. (1.23) along with Eq. (1.3), the situation differs from that of Eq. (1.2) for deformable body dynamics, since all ai ’s vanish here (therefore, no longer unknowns) and all internal forces are the only unknowns. The situation is rather similar with that of rigid body dynamics, after all ai ’s are solved. Therefore, two cases develop for deformable statics as does for rigid body dynamics: statically determinate (SD) and statically indeterminate (SI) cases. The case considered with Fig. 1.4 (as an example with three particles) is ‘statically determinate’. For such a case, internal forces are obtained from Newton’s laws, Eq. (1.23) along with Eq. (1.3) as an exceptional case; therefore, internal forces are independent of material properties. The deformation is sequentially solved based on material properties after internal forces are obtained. The statically indeterminate case can be considered to be the general case, for which material properties imposed on internal forces are required, in addition to Newton’s laws, Eqs. (1.23) and (1.3), for complete simultaneous solutions regarding deformation as well as internal forces. EX #1.4 For the following SD problem, 1.2 Particle Mechanics for Deformable Body Dynamics 19 f 1 ¼ f 2 ; f 2 ¼ f 3 ; f 3 ¼ F. Therefore, f 1 ¼ f 2 ¼ f 3 ¼ F For change in shape (deformation), the spring behavior of a material property may be applied, for example, as kD‘i¼1;2;3 ¼ F. HW #1.5 For the following SI problem, Newtonian mechanics gives only three equations for four internal forces. But, with material properties and kinematics, there are eight equations and eight unknowns. f 1 ¼ f 2 ; f 2 ¼ f 3 þ F; f 3 ¼ f 4 P Solve for f i¼1;2;3;4 and D‘i¼1;2;3;4 assuming that kD‘i¼1;2;3;4 ¼ f i¼1;2;3;4 and D‘i¼1;2;3;4 ¼ 0. 1.3 Continuum Mechanics Particle mechanics is employed in this chapter mainly to better understand the basics of continuum mechanics while utilizing simpler mathematical formulations since both particle and continuum mechanics qualitatively share the same basics. However, quantitative details are somewhat different between the two. Quantitative details of continuum mechanics are referred to Part II and the main aspect of continuum mechanics is briefly reviewed here as a starting point to discuss plasticity (and understanding details is not required to read Part I). In particle mechanics, an element of a whole body is a particle, which has only mass without volume or shape. The translational movement of a particle and the 20 1 Introduction change in relative distance between particles (therefore, one-dimensional in its nature) account for the motion of each element and the deformation of the body, respectively. In continuum mechanics, which is more sophisticated and therefore more realistic, an element of a whole body not only has mass (dm: the differential mass) but also volume (dV: the differential volume) and shape. The shape is typically considered to be a hexahedron whose six surfaces are aligned with the rectangular Cartesian coordinate system as shown in Fig. 1.9. Therefore, the translational and rotational motions as well as deformations are accounted for on each individual element in continuum mechanics, and the internal force is a three-dimensional surface force applied to each of the six surfaces of an element. The internal force is further modified to the stress (as a force per unit area) measure on each surface, which is then utilized to formulate the (rigid body) translational and rotational motions as well as the deformation of an individual element. The stress measure has eighteen components (three components for each surface multiplied by six surfaces) but, after considering Newton’s third law (the law of action and reaction), there are only nine independent components, which are often stored in a three by three square matrix (mainly for convenience in handling the transformation formulation associated with the rotation of the rectangular Cartesian coordinate system). When Newton’s laws are applied for the translational and rotational motions of an element with rigid body dynamics, the following relationships are obtained, Fig. 1.9 Elements of a continuum body in the rectangular Cartesian coordinate system 1.3 Continuum Mechanics 21 respectively (using the index and summation notation for the rectangular Cartesian coordinate system): rij;j þ qbi ¼ qai ¼ q€ui ¼ q_vi for i; j ¼ 1; 2 and 3 ð1:26Þ (in which the divergence of the first left term is with respect to the current position vector x) and rij ¼ rji for i; j ¼ 1; 2 and 3 ð1:27Þ where rij is the i-direction (Cauchy) stress tensor component on the surface facing the j-direction, while ai, bi, vi and ui are the i-th direction components of acceleration, body force per unit mass, velocity and displacement, respectively, and q is density. Here, 1, 2 and 3 refer to x, y and z directions, respectively. Note that Eq. (1.26) is valid for deformable body dynamics and becomes rij;j þ qbi ¼ qai 0 for i; j ¼ 1; 2 and 3 ð1:28Þ for deformable body statics; however, Eq. (1.27) is valid for both. Consequently, Eqs. (1.26)–(1.28) account for Newton’s laws for deformable body dynamics or statics. As for rigid body dynamics, since the main difference between particle mechanics and continuum mechanics is the way to handle internal force, while the internal force does not play any important role in dealing with the motion of a rigid body, discussions on rigid body dynamics based on particle mechanics are applicable to continuum mechanics with mainly changing mathematical expressions such as the summation into the integration, as demonstrated in the definition of the RRR 2 P 2 rotation inertia, I ¼ mi j~rmc r qdV for a continuum body). i j ð¼ As for the deformation of a continuum body (either for dynamics and statics), the stress measure is related to the deformation (or strain) measure, which accounts for the changes in shape and size, as a material property (also known as the constitutive law). Properly defining stress and strain measures for the constitutive law is dependent on material properties and becomes a rather complex task especially if it involves large deformation of a solid as will be discussed in Part II. As an example, consider the linear elastic behavior for which deformation is infinitesimal: the linear elastic or Hookean elastic solid. Then, the (symmetric) strain measure becomes the infinitesimal strain tensor with its component, 1 @ui @uj 1 @ui @uj Eij ¼ ð þ Þ ð þ Þ for i; j ¼ 1; 2 and 3 2 @Xj @Xi 2 @xj @xi ð1:29Þ where Xi and xi are the i-th component of the initial and current position vectors of a material element, respectively, while the linear constitutive law is 22 1 rij ¼ Cijkl Ekl for i, j, k and l ¼ 1; 2 and 3 Introduction ð1:30Þ with Cijkl as the elastic modulus tensor (consists of various elastic constants). The modulus has only two independent elastic constants for an isotropic linear elastic solid. Typical examples include Young’s modulus (or the modulus of elasticity as a scalar value) E and Poisson’s ratio m. Now, there are 15 unknowns (for six components of stress and strain measures and three displacement components) and 15 linear partial differential equations: Eqs. (1.29) and (1.30) either with Eq. (1.26) for deformable body dynamics or with Eq. (1.28) for deformable body statics, after Eq. (1.27) is applied. When fluid dynamics is considered as an another example for the linear viscous fluid or Newtonian viscous fluid, the proper value for deformation measure is the rate of deformation tensor with its components, 1 @vi @vj e_ ij ðor Dij Þ ¼ ð þ Þ 2 @xj @xi for i, j ¼ 1; 2 and 3 ð1:31Þ for i, j ¼ 1; 2 and 3 ð1:32Þ while the linear constitutive laws are rij ¼ pdij þ kDdij þ 2l e_ ij Here, p is called the (static) pressure, Dð¼ e_ kk Þ is the rate of volume change per unit volume and dij is the Kronecker delta, while k and l are two independent material constants. Now, there are 15 unknowns (for six components of stress and strain measures and three velocity components) and 15 linear partial differential equations: Eqs. (1.26), (1.31) and (1.32), after Eq. (1.27) is applied Solid mechanics as deformable body statics/dynamics deals with three typical properties: elasticity, viscoelasticity and plasticity. Their constitutive laws are the mathematical descriptions of those properties with proper descriptions of stress and strain measures. Meanwhile, their Newton’s laws are commonly Eq. (1.27) paired with Eq. (1.26) for dynamics or with Eq. (1.28) for statics. In this course on plasticity, its constitutive laws will be discussed in Parts I and III. In Part II, there will be derivations of Eqs. (1.26), (1.27) and (1.28) based on Newton’s laws as well as discussions on various strain measures and kinematics including Eqs. (1.29) and (1.31), along with the concept of tensors with their transformation laws, while reviewing basics of continuum mechanics. Readers are encouraged to read Sect. 1.3 again after finishing Part II and before reading Part III. Chapter 2 Plasticity Characteristics (in Simple Tension/Compression) As discussed in Chap. 1, material properties, or more specifically mechanical properties, are required in addition to Newton’s laws to solve the deformation of materials under external forces in continuum mechanics. However, mechanical properties that address all the relationships between stress and strain measures under various conditions are so diverse that measuring them, even only partially, remains as one of the most challenging technical areas. It has fallen far behind the rapid advancement of computational methods and awaits a major technical breakthrough. The main obstacle in experiments seeking to measure mechanical properties of solids is to properly introduce a significant amount of uniform deformation within a measurable area of a specimen during testing. Therefore, one-dimensional (or uni-axial) simple tension tests at room temperature might be the singularly most common experiment available to measure the mechanical property of solids. One-dimensional properties measured using the simple tension test are extended to two- or three-dimensional properties utilizing various simplifications and assumptions. Figure 2.1 illustrates that a specimen undergoing the simple tension test with a dog-bone shape has a uniform deformation range within the gauge length. In contrast, deformation becomes non-uniform without the dog-bone shape because of boundary constraints at the grip. Figure 2.1 includes views of the specimen having a circular cross-section as a bulk sample and a flat sheet cross-section as a sheet sample. The specimen is cut from a larger sample, while still keeping the properties of the original sample intact as much as possible. There are standard procedures which specify the shape and dimensions of bulk and sheet sample specimens. Note that sheet and bulk samples having the same chemical compositions are expected to have different material properties, since they would have different microstructures as a result of being subjected to different processes to reach their final bulk or sheet shapes. © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_2 23 24 2 Plasticity Characteristics (in Simple Tension/Compression) Fig. 2.1 Non-uniform deformation of a specimen without a dog-bone shape and uniform deformation with a dog-bone shape during a simple tension test Sheet specimen 2.1 Bulk specimen Engineering Stress-Engineering Strain Data Figure 2.2 shows data customarily measured during simple tension tests for metals at room temperature: applied force F and deformation (or the change in length) of the gauge length of the specimen D‘. Since the stress measure needed is the force per unit area, force F is divided by the initial cross-sectional area (from the middle of the specimen) to obtain the engineering stress (or the nominal stress). Meanwhile, change in length is divided by the initial gauge length to obtain the engineering strain (or nominal strain). There are two important measurements in the data related to plasticity: the yield stress as the limit of the elastic deformation range and the ultimate tensile strength (UTS) as the maximum engineering stress, which also indicates the limit of the uniform deformation range within the gauge length, as will be further discussed later. 2.1 Engineering Stress-Engineering Strain Data 25 Fig. 2.2 Engineering stress-engineering strain data customarily measured for metals at room temperature with a simple tension test Metals at room temperature generally form crystal structures, in which all atoms are positioned at electrical equilibrium sites (at Point A in Fig. 2.2). When an external force is applied, internal force and deformation (changes in inter-atomic distances) develop. Note that, if an external force is not large enough (at Point B), deformation vanishes as soon as the external force is removed and atoms return to their initial positions: elastic behavior without any damage on the micro-structural scale. When an external force is large enough (at Point D), some atoms in the specimen deform too much (or move too far from their initial equilibrium sites) that they are unable to recover and resume their initial positions when the external force is removed. Instead, upon removal of the external force, atoms take up new equilibrium sites within a new arrangement of neighboring atom, thus incurring permanent deformation (at Point E): plastic behavior with damage on the micro-structural scale. The amount of stress beyond which plastic behavior occurs is the yield stress (at Point C). The shaded area surrounded by Points A, B, C, D and E more or less represents the energy per unit volume externally provided, which is mostly dissipated as heat. Plastic behavior, in which atoms move to new equilibrium sites, occurs mainly by shear force, whose main features will be further discussed briefly in Chap. 4. In the case of elastic behavior, for which the measured figure is approximately linear, the slope of the stress with respect to the strain is Young’s modulus E, while the ratio of the cross-sectional shrinkage strain with respect to the measured tensile strain at the gauge length (with the multiplication of a minus sign to make the ratio a positive value) is Poisson’s ratio m. Among the many possible choices for two 26 2 Plasticity Characteristics (in Simple Tension/Compression) independent elastic constants of the isotropic elastic modulus tensor in Eq. (1.30), Young’s modulus E and Poisson’s ratio m are the most popular since they can be directly measured from a simple tension test. The slope of the linear elastic behavior of the initial slope, AC, and the new slope of the linear line after plastic deformation, DE, are approximately the same, especially when the amount of plastic deformation remains small. HW #2.1 Poisson’s ratio for metals as an isotropic linear elastic solid is usually near 0.3. However, the value becomes approximately 0.5 for the isotropic incompressible (implying no volume change) case (based on the engineering strain for infinitesimal deformation). Prove this. UTS (ultimate tensile strength) is the maximum engineering stress that a material can withstand while being stretched. Most metals are so ductile that failure usually occurs after UTS. However, there are exceptions which will be discussed later. The importance of UTS is that the specimen is designed such that it deforms uniformly within gauge length. However, its uniformity breaks down at UTS when deformation starts to be localized (or concentrated) at the center of the specimen; thus, marking the start of necking (localized thinning of the specimen at the center portion). A simple mechanical analysis of UTS as the limit of the uniform deformation range within the gauge length will be further discussed in Chap. 3. The data shown in Fig. 2.2 is typical for metals at room temperature. Its elastic deformation is infinitesimal, for which the constitutive laws discussed with Eq. (1.30) fits. Rubber as an amorphous material with three-dimensional chain-network deforms quite differently from metals as shown in Fig. 2.3, which schematically illustrates non-linear elastic behavior for the whole range of large deformations: hyper-elasticity. For elasticity of metals and rubber, stress and strain are not only related by functions but furthermore reversible deformation energy is determined by the strain measure, without wasting energy for any micro-structural change, which does not involve any permanent microstructural change. Fig. 2.3 Nonlinear elastic behavior of rubber 2.1 Engineering Stress-Engineering Strain Data 27 Fig. 2.4 Symmetric behavior of tension and compression of most metals with the Bauschinger phenomenon and the nature of deformation history dependence of plasticity The simple compression behavior of metals is usually similar with the simple tension behavior as shown in Fig. 2.4, with exceptions depending on crystal structures, which will be further discussed briefly in Chap. 4. However, when a simple tension test is performed beyond the yield stress and then unloaded to Point E as shown in Fig. 2.4, the metal possessing a new arrangement of atoms by plastic deformation usually exhibits larger tensile yield stress at Point D, compared to the compressive yield stress at Point F. This incident, called the Bauschinger phenomenon, is caused by heterogeneous micro-structures of metals associated with poly-crystal structures and/or precipitates distributed within crystal structures as second phase particles. Simple calculations will be performed in Chap. 5 to briefly demonstrate the development of the Bauschinger phenomenon. Another important nature of plasticity is its dependence on the history of deformation shown in Fig. 2.4, which demonstrates that stress is not dependent on the strain, but rather strain history. Note that the stress for Point B is shared by Points B1 and B2 as well as infinitely many other deformation histories. The strain for Points B1 is also shared by Points B3 and B4 as well as infinitely many other deformation histories, each consuming different amounts of dissipation energy. For the linear elasticity (elastic range C’B shown in Fig. 2.4) and the rubber elasticity shown in Fig. 2.3, the stress and strain are determined by the strain and stress, respectively, without any effect from deformation history, because they have a one-to-one relationship. Remark #2.1 The superposition principle for the linear boundary value problem As discussed in Chap. 1, continuum mechanics leads to the boundary value problem, which consists of three major elements: Newton’s law, kinematics and constitutive law. Newton’s law shown in Eqs. (1.26), (1.27) and (1.28) are linear. Kinematics for the infinitesimal theory for solids or fluid dynamics shown in 28 2 Plasticity Characteristics (in Simple Tension/Compression) Eqs. (1.29) and (1.31) is linear, while the constitutive laws shown in Eqs. (1.30), (1.32), (2.25) and (2.26) for the linear elastic solid, linear viscous fluid and linear viscoelasticity (to be discussed), respectively, are linear as well. For these cases, the superposition principle is valid; i.e., the solution of a boundary condition can be obtained by adding (or superposing) solutions of several boundary conditions as long as those boundary conditions can be added up to construct the original boundary condition. The constitutive law for plasticity is nonlinear; therefore, the superposition principle, which is generally applied to linear elasticity and linear viscoelasticity cases, is not applicable for plasticity. Besides, for large deformations of solids, Eq. (1.29) becomes invalid and often nonlinear kinematics is applied; therefore, the superposition principle is mainly for the infinitesimal theory for solids. 2.2 True Stress-True Strain Data In Fig. 2.2, stress and strain measures are obtained by normalizing force and changes in length with the initial values of the cross-section and the gauge length, respectively, as they are easily available. However, the resulting engineering values do not properly describe material property when deformation is large. Therefore, the engineering data needs further manipulation to convert it to true stress and true strain data. This manipulation is a simple mathematical procedure, whose geometric implication is also illustrated here. Discussions here are for simple tension and compression test data; therefore, one-dimensional in nature. Also note that all the differences related to engineering and true quantities including their three-dimensional versions are valid only for the case of large deformations; they, therefore, vanish for infinitesimal deformations. As for true strain, its differential (known as the natural strain increment) is defined as det ¼ d‘ ‘ ð2:1Þ whose related three-dimensional version as a second order tensor (known as the rate of deformation tensor) is defined in Eq. (1.31). Here, ‘ is the current length (of the gauge length in the test). Therefore, the one-dimensional true strain (also known as the logarithmic strain) becomes Z et ¼ Z det ¼ d‘ ‘ ¼ ln ‘ ‘o ð2:2Þ where ‘o is the initial length. The three-dimensional true strain tensor is supposedly obtained by integrating Eq. (1.31), which is meaningful only under certain conditions as will be discussed later in Chap. 11. 2.2 True Stress-True Strain Data 29 As for the one-dimensional engineering strain (also known as the nominal strain), its differential is dee ¼ d‘ ‘o ð2:3Þ Therefore, Z e ¼ e Z de ¼ e d‘ ‘ ‘o D‘ ¼ ¼ ‘o ‘o ‘o ð2:4Þ The three-dimensional version of the engineering strain tensor is Eq. (1.29), which is known as the infinitesimal strain tensor since it is valid only for the case of infinitesimal deformation. Considering Eqs. (2.2) and (2.4), et ¼ lnð1 þ ee Þ or ee ¼ exp ðet Þ 1 ð2:5Þ HW #2.2 As a continuation of HW #2.1, prove that Poisson’s ratio becomes exactly 0.5 for the isotropic incompressible case based on true strain regardless of the deformation size. HW #2.3 Prove that et ee for infinitesimal deformation by graphically showing Eq. (2.5) while applying the Taylor series for Eq. (2.5) for analytical demonstration. The one-dimensional true stress is defined as rt ¼ F A ð2:6Þ where A is the current (cross-sectional) area (of the gauge length in the test). The one-dimensional engineering stress (or the nominal stress) is re ¼ F Ao ð2:7Þ where Ao is the initial area. The difference between the current and initial areas becomes trivial for infinitesimal deformation; therefore, the same can be stated for the difference between true and engineering stresses. The three-dimensional true stress tensor is the Cauchy stress tensor, which is most commonly used in the constitutive laws including in Eqs. (1.30) and (1.32). There are several stress tensors available for the three-dimensional version of the engineering stress such as the first and second Piola-Kirchhoff stress tensors but they are useful mainly to deal with advanced topics. The effort to obtain true stress-true strain data from the engineering data measured from a simple tension test is to characterize the hardening behavior for the 30 2 Plasticity Characteristics (in Simple Tension/Compression) plastic deformation; however, the elastic strain of metals is infinitesimal in general; therefore, it is common practice to regard the measured one-dimensional strain as the plastic strain while ignoring the elastic strain, when large deformation plasticity is considered. Also, note that the plastic deformation is considered incompressible (implying no volume change); i.e., there is virtually no volume change between Points A and E in Fig. 2.2, since plastic deformation induces a new arrangement of atoms within the same crystalline structure such that there is a permanent change in shape but without any volume change. 2.2.1 Simple Tension Data From Eq. (2.6), rt ¼ F F Ao F ‘ ‘ ‘o ¼ ¼ ¼ re þ 1 ¼ re ðee þ 1Þ A Ao A Ao ‘o ‘o ð2:8Þ considering Ao ‘o ¼ A‘ ð2:9Þ which is the volume constant condition, Now, assume that the true stress-true strain data is available for convenience. Then, obtain the true stress-engineering strain as schematically shown in Fig. 2.5, considering Eq. (2.5) and 0 et \ee \1 for tension. Now, from Eq. (2.8), 1 : ð 1 þ e e Þ ¼ re : r t Fig. 2.5 Schematic view of the true stress-true strain curve and the true stressengineering strain curve for the simple tension data ð2:10Þ 2.2 True Stress-True Strain Data 31 Fig. 2.6 Schematic view of the true stress-engineering strain curve and the engineering stress-engineering strain curve for the simple tension data Therefore, in Fig. 2.6, 1 : ð1 þ ee Þ ¼ AO : AC 0 ¼ re : rt ¼ OB : C 0 C ¼ C 0 B0 : C0 C ð2:11Þ where Point A is positioned at (−1, 0). For an arbitrary point C on the true stress-engineering strain curve, Point B is obtained as an intersection of the y-axis and the straight line connecting Points A and C. Hence, Point B’ which shares the same engineering strain with Point C and the same engineering stress with point B is on the engineering stress-engineering strain curve. Repeating the procedure for all the points on the true stress-engineering strain curve leads to the construction of the engineering stress-engineering strain curve. Now note that, since the engineering data is available from the test, the reverse procedure is taken to develop the true stress-true strain curve from the measured engineering data. In Fig. 2.6, there is one tangential line AE for the true stress-engineering strain curve for metals, which meets at Point E. Then, Point D, the intersection of the line AE and the y-axis and Point D’ on the engineering stress-engineering strain curve represent the UTS point. As will be discussed later, deformation in the gauge length after UTS is not uniform so that the true stress and strain data characterized is valid as a material property only up to the UTS point (and any data obtained beyond the tangential intersection Point E is discarded). The resulting true stress-true strain data obtained up to the UTS point shows sustained hardening or saturation behavior without any softening (with a negative slope) for metals. 32 2.2.2 2 Plasticity Characteristics (in Simple Tension/Compression) Simple Compression Data One-dimensional strain measures are generally positive for tension and negative for compression as defined in Eqs. (2.2) and (2.4). However, one-dimensional strain measures are considered positive here solely for convenience. Then, from Eq. (2.2), et ¼ ln ‘o ‘ ð2:12Þ with ‘o ‘ [ 0. Therefore, 0 et \1: Also, from Eq. (2.4), ee ¼ 1 ‘ ‘o ð2:13Þ so that 0 ee \1: Now, Eq. (2.5) becomes et ¼ lnð1 ee Þ or ee ¼ 1 expðet Þ ð2:14Þ as shown in Fig. 2.7, while Eq. (2.8) becomes rt ¼ re ð1 ee Þ ð2:15Þ Following the same procedure performed for the simple tension data, assume that the true stress-true strain data is available for convenience. Then, obtain the true stress-engineering strain curve as schematically shown in Fig. 2.8, considering Eq. (2.14) and 0 ee \et for compression. Now, from Eq. (2.15), 1 : ð1 ee Þ ¼ re : rt Fig. 2.7 Schematic view of the relationship between the one-dimensional true and engineering strains for compression when they are defined to be positive ð2:16Þ 2.2 True Stress-True Strain Data 33 Fig. 2.8 Schematic view of the true stress-true strain curve and the true stressengineering strain curve for the simple compression data Fig. 2.9 Schematic view of the true stress-engineering strain curve and the engineering stress-engineering strain curve for the simple compression data which is applied in Fig. 2.9 to construct the engineering stress-engineering strain curve from the the true stress-engineering strain curve. Because engineering data is also available from the test, the procedure is reversed to develop the true stress-true strain curve from the measured engineering data. There is no UTS point for the compression data; however, a simple compression test is tricky because the test is prone to instability, especially to wrinkling for sheet samples. Since the true stress and strain data for tension and compression are usually identical for most metals, the most common practice to characterize the hardening behavior of metals is to perform a simple tension test. 34 2 Plasticity Characteristics (in Simple Tension/Compression) HW #2.4 Complete the discussion to construct the engineering stress-engineering strain curve from the true stress-engineering strain curve for the simple compression data using Fig. 2.9. Empirical work hardening laws The following four empirical hardening laws are commonly used to mathematically fit the measured hardening data: (1) Ludwick (1909), ¼r y þ Ken r ð2:17Þ ¼ Ken r ð2:18Þ ¼ Kðe0 þ eÞn r ð2:19Þ (2) Hollomon (1944), (3) Swift (1952), (4) Voce (1948), ¼ A B expðCeÞ; with B ¼ expðne0 Þ ¼r 0 expðnðe e0 ÞÞ or r r ð2:20Þ and e are the effective (or equivalent) stress and the accumulated effective Here, r (or equivalent) strain, respectively, which will be extensively discussed later. They are usually equivalent with the true stress and true strain in the one-dimensional simple tension data, respectively. All other quantities are material constants. The measured simple tension data is valid only up to the UTS point. Therefore, the measured data is collected only up to this point and converted to the true stress and strain data as a material property, fitted with one of the four laws listed above or other more sophisticated laws. They are then frequently applied to a whole range of deformations beyond the UTS point. Remark Simplification of hardening laws The true stress and true strain data ultimately obtained are often simplified to pursue convenience in calculation or analysis. Figure 2.10 shows four typical simplifications. In the rigid plasticity, the infinitesimal elastic deformation of metals is ignored, while hardening behavior is ignored for perfect plasticity. 2.2 True Stress-True Strain Data 35 Fig. 2.10 Four typical simplified true stress and true strain data HW #2.5 Assuming incompressibility for a rigid-perfect plastic material, find and plot the corresponding engineering stress-engineering strain curves in tension and compression. For this model, at what stain would necking commence in a tension test? HW #2.6 The following data was obtained with a simple tension test using a specimen with the diameter of 1.282 cm. Diameter, cm Load, Newton 1.237 1.222 1.200 1.176 1.143 1.113 1.064 1.021 0.953 0.917 0.889 0.828 Fracture 30,024 41,144 46,259 48,483 49,372 49,817 48,928 48,038 45,369 43,145 42,256 39,809 36 2 Plasticity Characteristics (in Simple Tension/Compression) Plot the engineering stress-engineering strain curve and the true stress-true strain curve, assuming incompressibility. Also, assuming that the true stress-true strain curves in tension and compression are the same, plot its engineering stress-engineering strain curve in compression. HW #2.7 The elastic deformation of metals is usually infinitesimal; however, that of polymers can be large. Here, consider a simple tension test for which the external force F, the diameter of the circular cross-section of the specimen D0 and the gauge length ‘0 are given. Then, set up equations to calculate the stress and the current diameter of the circular cross-section for linear isotropic elasticity with Young’s modulus E and Poisson’s ration m; (1) when deformation is infinitesimal (therefore, based on the engineering stress and strain for simplicity) and (2) when deformation is large (therefore, based on the true stress and strain). The resulting equations would imply that all large deformation cases are generally statically indeterminate (since the current area to calculate the true stress always involves a simultaneous calculation for the amount of deformation) and the statically determinate case is viable only when deformation is infinitesimal. However, most infinitesimal deformation cases are still statically indeterminate and a simple tension case, which happens to be statically determinate, is more exception than rule. 2.3 Viscoelasticity There are three major classes of mechanical properties of solids at room temperature: elasticity, plasticity and viscoelasticity. Since linear elasticity and plasticity have already been briefly discussed, linear viscoelasticity, developed mainly to describe time-dependent deformation such as of polymeric materials, is briefly reviewed here for completeness. Since a variety of new materials are being developed for numerous applications on a daily basis these days, having a reasonably good understanding of these three basic properties is instrumental for engineers in the field of materials mechanics. The one-dimensional version of linear viscoelasticity is discussed here since its three-dimensional extension is rather straightforward, following similar procedures that extend the one-dimensional linear elasticity or linear viscous fluid mechanics to their three-dimensional versions. To account for time-dependent deformation, the one-dimensioal linear viscoelasticity is constructed by combining the one-dimensional versions of linear elasticity discussed with Eq. (1.30) and the linear viscous fluid mechanics discussed with Eq. (1.32); thereby, as a mixture of a typical solid and fluid, visocelasticty is applied not only to solids but also to fluids. Theoretically, there is no distinction between true and engineering stress and strain for infinitesimal deformation. 2.3 Viscoelasticity 37 Elastic solid Viscous fluid Maxwell fluid Kelvin solid (or Voigt model) Fig. 2.11 Four basic models of linear viscoelasticity The one-dimensional linear elastic solid and linear viscous fluid are represented by a spring and a dash-pot, respectively, in Fig. 2.11, with their properties as rs ¼ Ees ð2:21Þ rd ¼ g_ed ð2:22Þ for a spring and for a dash-pot, where g: is the viscocity. The subscripts, ‘s’ and ‘d’, identify the values of the spring and the dash-pot, respectively. When the two are arranged sequentially and in parallel, the Maxwell fluid and Kelvin (or Voigt) solid models are obtained, respectively. Their constitutive laws become linear ordinary differential equations as e_ ¼ e_ s þ e_ d ¼ r r_ þ E g ðwhere r ¼ rs ¼ rd Þ ð2:23Þ ðwhere e ¼ es ¼ ed Þ ð2:24Þ for the Maxwell fluid and r¼rs þ rd ¼ Ee þ g_e for the Kelvin solid. For a given stress or strain history, time-dependent strain or stress is obtained by solving those differential equations. 38 2 Plasticity Characteristics (in Simple Tension/Compression) Fig. 2.12 The Dirac delta function and the Heaviside function In viscoelasticity, creep (of strain) and relaxation (of stress) behaviors are particularly important. In the case of creep, the stress is prescribed using a Heaviside function (also known as a step function) magnified with the size of r0 and the strain is obtained as creep behavior. In the case of relaxation, the strain is prescribed using a Heaviside function magnified with the size of e0 and the stress is obtained as relaxation behavior. When r0 ¼ 1:0 or e0 ¼ 1:0 in particular, creep behavior and relaxation behavior become creep compliance C(t) and the relaxation modulus R(t), respectively, as viscoelastic property parameters that also have a one-to-one relationship between them. Note that solving the ordinary differential equation for creep and relaxation behaviors involves singularity functions such as the Dirac delta function dðt t0 Þ and the Heaviside function Hðt t0 Þ shown in Fig. 2.12. Creep and relaxation behaviors of the Maxell and Kelvin models are shown in Fig. 2.13. HW #2.8 Solve the creep and relaxation behaviors for the Maxwell and Kelvin models using the standard method to solve differential equations. (Hint: When solving differential equations based on the standard method, the initial condition can be handled by considering two possible cases shown in Fig. 2.14. For Case 1, the slope is zero at t = 0− and becomes finite at t = 0+, while for Case 2, the slope becomes infinite at t = 0. The right and left hand sides of the differential equation should be consistent for the initial condition, considering those two cases shown in Fig. 2.14: Case 1 which is continuous but whose slope is finite with discontinuity and Case 2 whose slope is infinite) HW #2.9 (optional) Review the Laplace transformation and then solve for the creep and relaxation behaviors of the Maxwell and Kelvin models using the Laplace transformation. Note that the Laplace transformation is especially convenient for solving linear ordinary differential equations, which involve singularity functions. In order to account for the general behavior of linear viscoelasticty, the Maxwell model is generalized by arranging it in parallel or alternatively, the Kelvin model is 2.3 Viscoelasticity Fig. 2.13 The creep and relaxation behaviors of the Maxell and Kelvin models Fig. 2.14 Two possible cases compatible with initial conditions 39 40 2 Plasticity Characteristics (in Simple Tension/Compression) (a) (b) Fig. 2.15 Generalization of a the Kelvin model and b the Maxwell model generalized by arranging it sequentially as shown in Fig. 2.15. Note that the two generalizations are interchangeable, without introducing a new generalized set. The generalized model leads to high order linear differential equations as its mechanical property and possesses its own C(t) and R(t). The Laplace transformation is particularly handy in deriving those differential equations for the generalized models. In the generalized Kelvin model, when a single dashpot is sequentially arranged with other members, it is regarded as fluid (such as the Maxwell fluid) and, otherwise, it is regarded as solid (such as the Kelvin solid). Aside from linear differential equations, there is an alternative way to describe the linear viscoelastic property: the hereditary integral based on the creep compliance or the relaxation modulus. As shown in Fig. 2.16, the current amount of strain at the time of t is the accumulation of the creep strain developed during the elapsed time of t-t’, each of which is contributed by the increment of stress loaded at the time of t’; i.e., eðtÞ ¼ X Dei ¼ X 0 0 Zt0 ¼t Drðti ÞCðt ti Þ ! 0 Cðt t Þ t0 ¼0 drðt0 Þ 0 dt dt0 ð2:25Þ 2.3 Viscoelasticity 41 Fig. 2.16 Linear superposition of step inputs for the development of the hereditary integral In deriving Eq. (2.25), the superposition principle is applied, which is valid here for the linearity of viscoelasticity. Similarly, for the current stress, Zt0 ¼t 0 Rðt t Þ rðtÞ ¼ t0 ¼0 deðt0 Þ 0 dt dt0 ð2:26Þ Hereditary integrals are more commonly utilized than differential equations since the relaxation modulus or the creep compliance, which is measured to characterize the viscoelastic property, is directly applicable. 42 2 Plasticity Characteristics (in Simple Tension/Compression) HW #2.10 Complete the two hereditary integrals for the Maxwell and Kelvin models, respectively. HW #2.11 (optional) The hereditary integrals are convolutions (integrals) in mathematical terms. These also become integral equations, for which the Laplace transformation is useful. Review the theorem of the Laplace transformation for convolution. References Hollomon, J. H. (1944). The effect of heat treatment and carbon content Oil the work hardening characterist ics of several steels. Transactions of American Society for Metals, 32, 123. Ludwik, P. (1909). Elemente der technologischen Mechanik. Berlin: Springer. Swift, H. W. (1952). Plastic instability under plane stress. Journal of the Mechanics and Physics of Solids, 1, 1–18. Voce, E. (1948). The relationship between stress and strain for homogeneous deformation. Journal of the Institute Metals, 74, 537–562. Chapter 3 Instability in Simple Tension Test 3.1 Necking for Metals As discussed in Chap. 2, the UTS (ultimate tensile strength) point observed in the simple tension test for both sheet and bulk specimens is important as it is the limit of uniform deformation in the gauge length, which is analyzed here. In this simplified one-dimensional analysis, the entire specimen, particularly the centrally located gauge length area, is considered to be made of one-dimensional slabs whose boundaries are marked with dotted lines as shown in Fig. 3.1. As one-dimensional slabs, their geometric continuity and force equilibrium are imposed only in the tensile direction (and those in through-thickness direction are ignored for simplicity): the one-dimensional slab analysis. Now, based on Eqs. (2.2), (2.8) and (2.9), Fðet Þ ¼ rt ðet Þ Aðet Þ ¼ rt Ao ‘o ¼ rt ðet ÞAo expðet Þ ‘ ð3:1Þ where the true stress and the cross-sectional area monotonously increases and 2 t 2 decreases, respectively, as shown in Fig. 3.2 (with ddert2 \0 and ddet2A [ 0). Here, incompressibility of rigid-plasticity is assumed. Note that the force-true strain curve and the engineering stress-engineering strain curve are similar to each other, having one maximum point (as UTS), when the relationships between the force and the engineering stress as well as the true strain and the engineering strain are considered 2 2 e as shown in Eqs. (2.5), (2.7) and Fig. 2.5 (with ddet2F \0 and ddere2 \0) . Now, consider that the initial cross-sectional area in the gauge length is uniform in principle but slightly smaller at the center in truth; i.e., Ao1 \Ao2 \Ao3 © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_3 ð3:2Þ 43 44 3 Instability in Simple Tension Test 123 Fig. 3.1 The one-dimensional slab analysis of the simple tension test Fig. 3.2 Schematic view of the UTS point where the subscript number identifies the location of the cross-sectional area in Fig. 3.1. Physically, all slabs in the gauge length are not the same micro-structurally such that one may be slightly weaker than the rest, making it the likely point of fracture. This point may not be located at the center of the gauge length, even when their cross-sectional areas are ideally the same. To induce a fracture at the center, the specimen may be prepared by slightly tapering the specimen at the center in accordance with Eq. (3.2). Even without such tapering, specimens often fail at the center because of the boundary constraint effect, which is obvious in Fig. 2.1 without a dog-bone shape, but significantly subdued with a dog-bone shape. Consequently, the center slab is slightly less constrained than its neighbors so that it extends more, which is accounted for with the condition in Eq. (3.2). When the condition shown in Eq. (3.2) is imposed on Eq. (3.1), F1 \F2 \F3 for the same strain as shown in Fig. 3.3, all curves are similar in shape but magnified with different initial cross-sectional areas; therefore, the UTS for each curve share the same strain, meanwhile the engineering stress (or force) levels for UTS differ for each slab. Now, the force equilibrium condition along the tensile direction is imposed at every moment during the test F ¼ F1 ¼ F2 ¼ F3 ð3:3Þ where F is the external force at every moment. As shown in Fig. 3.3, which is severely exaggerated, et3 \et2 \et1 ; however, their difference is so small in truth (as is difference in the initial cross-sectional areas) that deformation is virtually uniform before the external force reaches the UTS point, confirming that even the slight tapering would not affect the uniformity of deformation. Once the external force 3.1 Necking for Metals 45 Fig. 3.3 The uniform deformation before UTS and abrupt deformation localization at the center (neck formation) after UTS reaches the UTS point, it starts to decrease as the rate at which the cross-sectional area decreases starts to be more dominant than the rate at which the stress increases at the center slab. Note that during this decrease of external force, the central slab continues to deform; however, all other neighboring slabs stop deforming because of unloading (which is elastic in reality) since the external force is unloaded before they reach their own UTS points. As deformation is concentrated at the center slab after the UTS point, the specimen exhibits necking, conspicuous diminishing of the cross-sectional area at the center of the specimen. The condition for the UTS point, as the maximum external force condition, is the condition for the rate at which the cross-sectional area decreases to match with the rate at which the stress increases; i.e., dF ¼ drt A þ rt dA ¼ 0 ! drt dA d‘ ¼ ¼ det ¼ A ‘ rt ð3:4Þ considering Eq. (2.9). Therefore, drt ¼ rt det ð3:5Þ implying that the slope and the magnitude of the true stress match each other in the true stress and strain data as schematically shown in Fig. 3.4: the Considère criterion (1885) for (diffuse) necking or the UTS point. Because of the similarity of the two between the force-true strain and engineering stress-engineering strain curves, the true strain of UTS obtained in Eq. (3.5) is simply converted to its engineering value using Eq. (2.5) without any further manipulation. When the criterion in Eq. (3.5) is applied for the Hollomon hardening law in Eq. (2.18), the true strain for UTS becomes, et ¼ n. Therefore, the n-value (known as the strain hardening exponent) is considered to be one of most important material parameters associated with the propensity of a sample material for the onset of deformation (or strain) localization. 46 3 Instability in Simple Tension Test Fig. 3.4 Schematic view of the UTS point in the true stress-true strain curve HW #3.1 For the four empirical hardening laws introduced in Eqs. (2.17)–(2.20), calculate the true strains and engineering strains of UTS. The one-dimensional slab analysis is effective in illustrating the break-down of the uniform deformation in the gauge length at the UTS point. However, it is unrealistic for deformation to be concentrated solely at the center slab after UTS, since material elements are three-dimensionally continuous in reality, unlike the one-dimensional slab model; therefore, even though deformation is localized at the center element after UTS, neighboring elements deform together considerably for most ductile metals before fracture occurs. A two-dimensional localized deformation near the center in the gauge length, which is a more realistic deformation localization model after UTS, will be further discussed in Chap. 17 for ductile sheets. 3.2 Neck Propagation for Polymers (Cold Drawing) The one-dimensional slab analysis is also useful to explain the neck propagation (also known as cold drawing) experimentally observed for some polymers, especially semi-crystalline polymers such as polypropylene. As shown in Fig. 3.5, such a polymer has a plateau zone in its hardening behavior after initial hardening, during which polymer chains are unfolded in the microstructure. With further stretching of unfolded chains, hardening sharply increases after the plateau zone until fracture. With this distinctive hardening behavior for such a polymer, their force-true strain curve has local maximum and minimum points as shown in Fig. 3.4. When an analysis is performed for such a polymer with Fig. 3.6, as similarly done for a metal, neck propagation shown in Fig. 3.7 is explained. In Figs. 3.6a and 3.2 Neck Propagation for Polymers (Cold Drawing) 47 Fig. 3.5 Schematic view of the force-true strain curve of some polymers Fig. 3.6 a Uniform deformation before the local maximum point, b localization of deformation at the center (neck formation) after the external force reaches the local maximum point (at P) with ensuing slight unloading (at Q) and reloading (at R), c further deformation localization extended to element 2 and d to element 3 (neck propagation) Fig. 3.7 Schematic view of neck propagation (also known as cold drawing) 48 3 Instability in Simple Tension Test 3.7a, deformation is virtually uniform before external force reaches its local maximum point. Deformation is then localized at the center (neck formation) after the force reaches the local maximum point as shown in Figs. 3.6b and 3.7b. When the force is further loaded, slight unloading follows and soon reloaded again as shown in Fig. 3.6c and deformation is localized at element 2 as shown in Fig. 3.7c. With further loading, slight unloading and reloading leads to extension of deformation localization to element 3 in Fig. 3.6d: neck propagation. 3.3 Strain-Rate Sensitivity Effect When the simple tension test is performed with different grip speeds or deformation rates, stress responses vary, showing strain-rate sensitivity. Even though the magnitude of strain-rate sensitivity is not so large for metals at room temperature, it has a strong effect on deformation (strain) localization (or uniformity) along with the n-value. The strain-rate sensitivity is typically represented in the constitutive law in multiplicative form with the hardening law; i.e., m e_ r ¼ f ðeÞ e_ o ð3:6Þ where f ðeÞ is the hardening law such as the four laws introduced in Eqs. (2.17)– (2.20) and m is the strain-rate sensitivity exponent, while e_ o is the reference strain rate. A positive m-value promotes uniformity of deformation (strain) distribution and the negative m-value demotes uniformity of strain distribution in general. Most metals have slight positive m-values at room temperature, with exception to aluminum alloys, which are known to have slight negative m-values but are assumed to be strain-rate insensitive for practical purposes. To demonstrate the positive m-value effect in the simple tension test, deformation before the UTS point is considered in Fig. 3.8a, in which A1 and A2 are the positions of slabs 1 and 2, respectively, for the strain-rate insensitive case (with m = 0). Now, assume that A1 of slab 1 is repositioned to B1 for the strain-rate sensitive case with an added stress increment contributed by strain-rate, which is, in average, etA1 divided by the process time t. Similarly, A2 might be repositioned to B2 for the strain-rate sensitive case with the similar contribution by strain-rate. However, etA2 is smaller than etA1 ; therefore, the contribution by etA2 to the added stress increment is smaller than that by etA1 such that force B2 is lower than that of B1. Consequently, in order to satisfy the force equilibrium for the positive strain-rate sensitive case, slab 2 is supposed to deform more than etA2 to etC2 ; therefore, uniformity of deformation between slabs 1 and 2 is promoted for the positive strain-rate sensitive case. Note however that deformation before the UTS point is virtually uniform anyway; therefore, contribution by the positive m-value is unnoticeable before UTS. 3.3 Strain-Rate Sensitivity Effect 49 Fig. 3.8 The promotion of strain uniformity by the positive strain-rate sensitivity a before and b after the UTS point As for the deformation after the UTS point shown in Fig. 3.8b, A1 and A2 are the positions of slabs 1 and 2, respectively, for the strain-rate insensitive case. Now, assume that A1 of slab 1 is repositioned to B1 for the strain-rate sensitive case with an added stress increment contributed by strain-rate. To satisfy the force equilibrium for the strain-rate sensitive case, slab 2 is supposed to deform further plastically to etC2 , instead of elastic unloading for the strain-rate insensitive case, so that uniformity of deformation between slabs 1 and 2 is promoted for the positive strain-rate sensitive case. Note however that, unlike the case of deformation before the UTS point in which contributions by the positive m-value is unnoticeable, the promotion of uniformity (or demotion of strain localization) by the positive m-value is conspicuous. In general, for positive strain-rate sensitive cases, the UTS point as the maximum engineering stress becomes rather blurred with the strain-rate sensitivity effect and, even after the UTS point, some neighboring slabs deform plastically along with the center slab for some time even in the one-dimensional slab analysis. Also, the rate at which the engineering stress decreases after the UTS point is subdued compared to that of the strain-rate insensitive case. 3.4 Strain Localization and Fracture for Sheet Specimens Most commercial metals are so ductile at room temperature that their fracture in the simple tension test occurs after the UTS point with severe strain location, typically at the center of the specimen, as shown in Fig. 3.9a. However, some rather brittle metals fail before the UTS point; therefore, without strain localization as shown in Fig. 3.9b. Failure patterns of fractures with or without severe strain localization are easily discernible as shown in Fig. 3.10a for simple tension tests particularly of sheet specimens. For DP980 (dual phase) and 340R (low carbon) steel sheets, which fail with severe strain localization (after the UTS point), fracture lines appear 50 3 Instability in Simple Tension Test Fig. 3.9 a Failure after necking and b failure before necking skewed from the top view, while side views show conical shapes with rough fracture surfaces resulting from significant micro-void growth during strain localization. The TWIP (twining induced plasticity) steel sheet shows a fracture that appears vertical from the top view and skewed from the side view with clean fracture surfaces without local thinning. Samples that fail with severe strain localization demonstrate well developed voids and dimples at the fractured surface when magnified. In contrast, those which fail without strain localization do not, as shown in Fig. 3.10b. Note that the TWIP steel sheet failed before the UTS point not because the sheet is brittle, but rather because its uniform deformation limit is unusually large. However, typical commercial metal sheets fail with severe strain localization after the UTS point and strain localization starts at the UTS point as the one-dimensional slab analysis implies: the onset of diffuse necking. Once strain localization starts, material elements in the gauge length still continue to deform together with the critical element, which eventually fails and fractures at the center, unlike what the one-dimensional slab model suggests. Furthermore, their deformation modes are no longer simple tension but biaxial stretching modes. The gradual strain localization after the UTS point eventually leads to severe localization, in which strain is virtually localized only at the very close neighbors of the critical element, thus forming the skewed line shown in Fig. 3.10a. At the onset of severe localization (or the skewed line formation), the critical element often deforms approximately twice the uniform deformation limit (or the n-value) by itself. The angle of the skewed line is dependent on material properties, which will be further discussed later in Chap. 17. Once severe strain localization begins and forms a skewed line, deformation is three-dimensional and ultimately fractures at the critical element, which often deforms four or five times the uniform deformation limit when it fails. The exact amount of deformation of the critical element at the moment of fracture could be a quantifiable material property. However, this information is extremely difficult to measure because of severe localization. Fortunately, the exact measurement of fracture deformation is not critically important for practical applications in forming 3.4 Strain Localization and Fracture for Sheet Specimens 51 (a) Material 340R* DP980 TWIP940* Fracture Fracture with strain localization Fracture with strain localization Fracture without strain localization Top view Side view (b) Material 340R* TWIP940* Fractured surfaces Fig. 3.10 Fracture with or without severe strain localization observed in the simple tension test: the view of a specimens and b magnified fractured surfaces (Chung et al. 2014) process optimization, since the onset of severe strain localization practically determines the deformation limit in forming operations. Therefore, it is common practice to consider the deformation at the onset of severe localization and skewed line formation as a material property, also known as the forming limit. The forming limit is experimentally measured, using special tools and procedures. The three-dimensional nature of the skewed line with its strain localization is known as localized necking, which is different from the diffuse necking at the onset of initial strain localization. The forming limit for a general case with biaxial stretching will be further discussed in Chap. 17. When sheets fail without strain localization such as the case of the TWIP steel sheet, fracture deformation is rather straightforward to measure as a material property. References Chung, K., Kim, H., & Lee, C. (2014). Forming limit criterion for ductile anisotropic sheets as a material property and its deformation path insensitivity. Part I: Deformation path insensitive formula based on theoretical models. International Journal of Plasticity, 58, 3–34. Considère, A. (1885). Annales des Ponts et Chaussées, 9, 574–775. Chapter 4 Physical Plasticity Physical plasticity deals with issues relevant to plastic deformation in the microstructural level, which is therefore beyond the scope of continuum plasticity. However, a few basic features are briefly reviewed here, since these provide some theoretical foundations of continuum plasticity, as will be discussed later. 4.1 Theoretical Strength of Metals Metals have crystalline structures at room temperature typically in body-centered cubic (BCC), face-centered cubic (FCC) and hexagonal close-packed (HCP) crystals: iron with BCC, aluminum, copper, lead, silver and nickel with FCC, while magnesium with HCP. For FCC and HCP crystals, two-dimensional close-packed planes are stacked in parallel as schematically shown in Fig. 4.1. Then, two extreme cases of theoretical strength can be considered: one by normal stress and the other by shear stress, which are shown in Fig. 4.1a and b, respectively. The atom size r0 is considered here as the inter-atomic distance for electrical equilibrium shown in Fig. 1.5 and ‘o is the distance between the layers. 4.1.1 Tensile (or Cleavage) Strength by Orowan (1949) The tensile or cleavage strength is the normal stress required to break the crystal as shown in Fig. 4.1a. As the two layers are forced to be separated by the distance D‘y from its stable position, ‘o , an inter-atomic force develops as shown in Fig. 1.5. When the force is approximated by the sine function with the periodicity of 2d, © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_4 53 54 4 Physical Plasticity Fig. 4.1 Theoretical strength of crystals for a tensile stress and b shear stress 2p D‘y ry ¼ Ky sin 2d Ky p D‘y E D‘y ¼ Eey ¼ d ‘o ð4:1Þ assuming that the separation is small for simplicity and applying linear elasticity for initial deformation. Therefore, the maximum strength becomes ¼ Ky rmax y Ed E p‘o p ð4:2Þ considering that the half periodicity d and ‘o are in a similar order as their magnitude. The result shows that the theoretical cleavage strength of metals is in the magnitude of Young’s modulus. Note however that the actual strength of metals is orders of magnitude below that, because there are intrinsic micro-cracks as defects in the crystals and the required (cleavage) stress is achieved at the tips of these micro-cracks by stress concentration even when the material is loaded with stress, which is only a fraction of that required stress. 4.1.2 Shear Strength by Frenkel (1926) As for the theoretical shear strength, there is relative sliding of two neighboring planes by shear stress, which is approximated by the sine function with the periodicity of r0 as shown in Fig. 4.1b. Then, for the relative sliding of D‘xy , 2p D‘xy 2Kxy p D‘xy G D‘xy rxy ¼ Kxy sin ¼ 2Gexy ¼ r0 r0 ‘o ð4:3Þ 4.1 Theoretical Strength of Metals 55 assuming that the sliding is small for simplicity and applying linear elasticity for initial sliding. Therefore, the maximum shear strength becomes rmax xy ¼ Kxy Gr0 G 2p‘o 2p ð4:4Þ considering that r0 and ‘o are in the similar order of their magnitude. The result shows that the theoretical shear strength of metals for relative sliding is in the magnitude of the elastic shear modulus. When the relationship between Young’s modulus and the shear modulus for isotropic elasticity is considered rmax xy rmax G E y ¼ ¼ 2p 4pð1 þ mÞ 4ð1 þ mÞ ð4:5Þ where m is Poisson’s ratio. Note however that the actual shear stress of metals to introduce relative sliding of neighboring planes is orders of magnitude below the theoretical value. The reason for this is that crystals have intrinsic line defects as dislocations. The sliding of neighboring planes by shear stress is plastic deformation since it involves permanent shape (or dimensional) changes but without volume change (therefore, incompressible plastic deformation) nor breakage. Dislocations significantly ease the sliding of planes, plastic deformation, as will be further discussed below. 4.2 Imperfections in Crystals The theoretical strength of crystals assumes that crystals are in perfect conditions without any imperfections. However, in reality, all crystals in thermodynamically stable states naturally have imperfections or defects, which are schematically described in Fig. 4.2. The presence of these defects is so important since it strongly affects material properties including the mechanical properties of crystals such as the yield stress and the hardening behavior in plastic deformation. In addition to micro-cracks, which affect cleavage strength, there are three kinds of defects: point defects, line defects and surface defects. Fig. 4.2 Schematic of imperfections in crystals 56 4.2.1 4 Physical Plasticity Point Defects Point defects refer to defects with a single atom in the normal crystal array as schematically illustrated in Fig. 4.3. There are three major point defects: vacancies, interstitials and substitutional impurities (Meyers and Chawla 2009). Vacancies: a vacancy is when an atom is missing within a crystal array. Interstitials: an interstitial is an atom on a non-lattice site. Substitutional impurities: an impurity is the substitution of a regular lattice atom with an atom that does not normally occupy that site. 4.2.2 Line Defects (Dislocations) Line defects refer to linear atom defects in the normal crystal array and the most common type of line defect is a dislocation. There are two distinct types of dislocations: edge dislocation and screw dislocation (William D. Callister, Jr., 2013). The edge dislocation shown in Fig. 4.4 describes an extra plane of atoms inserted in a normal crystal structure, while the screw dislocation shown in Fig. 4.5 describes a shifting of arrays above a line so that both dislocations have mismatched arrays above and below dislocation line. These two types of dislocations are combined in real crystal structures as shown in Fig. 4.6. As shown in Figs. 4.4, 4.5 and 4.6, dislocations ease the plastic deformation as can be explained by the analogy between moving a carpet (by pulling or folding) and the sliding of a plane in crystals. The analysis of theoretical shear strength by Frenkel accounts for the case when the whole carpet is pulled, while the sliding involving dislocations accounts for the case when the carpet is moved by introducing a fold from one side, as schematically illustrated in Fig. 4.4 for the role of the edge dislocation. Fig. 4.3 Examples of point defects 4.2 Imperfections in Crystals 57 Fig. 4.4 Edge dislocation, plastic deformation by shear stress and the representation of the analogy between caterpillar moving and the dislocation motion Fig. 4.5 Screw dislocation and plastic deformation by shear stress Fig. 4.6 Combination of edge and screw dislocations and plastic deformation by shear stress (Hensel 1979) Plastic deformation involving a plane sliding by shear stress is mainly achieved by dislocation sliding. However, the amount of shear stress necessary for the sliding of dislocations depends on the crystal structures as well as the planes and directions of sliding for a particular crystal structure; i.e., some particular sliding directions on some particular planes are more prone to slide than the other and they are called the preferred slip system of a particular crystal structure. In addition to the major influence of crystal structures and their slip systems as well as the amount of dislocations, point defects and surface defects also affect the shear stress amount necessary for plastic deformation since they interfere with the sliding of dislocations. 58 4.2.3 4 Physical Plasticity Surface Defects Surface defects refer to imperfections extended in two-dimensions, which include the external surface since the atoms on the surface are not fully compatible with atoms within a crystal as they have their neighbors only on one side of the surface. A metal in a natural state contains many crystals of various orientations, even though it may contain one phase such as FCC with copper. These individual crystals are called grains and they are separated by grain boundaries, which is a type of surface defect. Within a grain, crystal patterns and orientation are uniformly distributed as schematically shown in Fig. 4.7: the polycrystalline structure. At room temperature, the grain boundary interferes with dislocation sliding; therefore, strength increases with finer grained structures, as accounted for by the Hall–Petch theory. At elevated temperatures, the situation is reversed in that grain boundaries can accommodate dislocations, resulting in creep behavior. Along with external surfaces and grain boundaries, twinning boundaries (or planes) illustrated in Fig. 4.8 are also one type of surface defect. Note that there are two mechanisms for plastic deformation: one is the slipping (or sliding) of dislocations (with changing neighboring atoms) and the other is twinning (without changing neighboring atoms). Both are by shear stress (Meyers and Chawla 2009). Plastic deformation by twinning and dislocation sliding under shear stress is schematically compared on the atomistic level in Fig. 4.9 and in the simple tension test level in Fig. 4.10. Note that twinning involves atoms shifting positions in a narrow zone by shear stress and does not involve any sliding (Reed-Hill and Abbaschian 1973) and (William Callister, Jr., 2013). Ultimately, dislocation sliding and twinning compete for plastic deformation under shear stress, for which temperature, deformation speed, crystal structures and stacking fault energy play important roles as summarized in the bellow (Meyers and Chawla 2009). Fig. 4.7 Schematic polycrystalline structure of metals 4.2 Imperfections in Crystals 59 Fig. 4.8 Schematic of twinning in FCC metals (1) Dislocation slip involves diffusion of atoms (and friction between atoms) so that it is temperature dependent, while twinning is not. (2) In general, at low strain rates, slip is easier. (3) At lower temperatures and high strain rates, twining is easier. (4) As for the crystal structure effect, HCP has less slip systems so it is more prone to twinning, while BCC is prone to twinning at low temperatures. On the other hand, twinning is more difficult for FCC. As a way to resolve global warming issues, major efforts have recently been made to develop new sheet metals especially for automotive applications, some of which involve twinning for plastic deformation as shown in Fig. 4.11. In the figure, hardening behaviors of three automotive sheet metals at room temperature are compared. The 340R is a low carbon steel with a BCC structure and its plastic deformation mainly involves dislocation sliding. The TWIP (Twinning Induced Plasticity) steel sheet is one of advanced high strength steels (whose significantly high strength can be easily confirmed in Fig. 4.11), which has an FCC structure and its plastic deformation predominantly involves twinning. The magnesium alloy sheet has an HCP structure and its plastic deformation is mainly dislocation sliding for tension and twinning for compression; therefore, hardening behaviors for tension and compression are not symmetric as confirmed in Fig. 4.11 (Note that the data in Fig. 14.12c is the true stress-true strain data). In summary, plastic deformation is introduced by shear stress, involving dislocation sliding and twinning, and is incompressible, which will be extensively utilized to formulate the three-dimensional constitutive laws for continuum plasticity in Part III. There exist the slip systems for dislocation sliding (slip planes and slip Fig. 4.9 Comparison of plastic deformation by a twinning and b dislocation sliding under shear stress 60 4 Physical Plasticity 4.2 Imperfections in Crystals 61 Fig. 4.10 Comparison of plastic deformation by a twinning and b dislocation sliding under shear stress in the simple tension test Fig. 4.11 Comparison of hardening behaviors of three automotive sheets at room temperature a 340R (Chung et al. 2011) b TWIP (Chung et al. 2011) and c Mg (Lee et al. 2008) directions for easy sliding) and the critical shear stress for a single crystal. Point/ line/surface defects contribute to the magnitude of the critical shear stress and its evolution, which are accounted for in a phenomenological manner by measured hardening behaviors for continuum plasticity. Meanwhile, crystal plasticity quantitatively addresses the effect of polycrystalline structures of metals in an average sense, which will also be briefly reviewed in Appendix. HW #4.1 Referring to any physical metallurgy textbook, briefly review crystal structures of metals and their imperfections. 62 4 Physical Plasticity References Chung, K., Ahn, K., Yoo, D. H., Chung, K. H., Seo, M. H., & Park, S. H. (2011). Formability of TWIP (twinning induced plasticity) automotive sheets. International Journal of Plasticity, 27, 52–81. Frenkel, J. (1926). Zur Theorie der Elastizitätsgrenze und der Festigkeit kristallinischer Körper. Zeitschrift für Physik, 37, 572–609. Hensel, A., & S, T. (1979). Kraft- und Arbeitsbedarf bildsamer Formgebungsverfahren. Leipzig: VEB Deutscher Verlag für Grundstoffindustrie. Lee, M.-G., Wagoner, R., Lee, J., Chung, K., & Kim, H. (2008). Constitutive modeling for anisotropic/asymmetric hardening behavior of magnesium alloy sheets. International Journal of Plasticity, 24, 545–582. Meyers, M. A., & Chawla, K. K. (2009). Mechanical behavior of materials. Cambridge: Cambridge University Press. Orowan, E. (1949). Fracture and strength of solids. Reports on Progress in Physics, 12, 185. Reed-Hill, R. E., & Abbaschian, R. (1973). Physical metallurgy principles. William D. Callister, D. G. R. (2013). Materials science and engineering: An introduction. Chapter 5 Deformation of Heterogeneous Structures As previously discussed, plastic deformation occurs by dislocation sliding or twinning, driven by shear stress; however, dislocation sliding is predominant at room temperature for most metals with a few exceptions. As for the shear stress to induce the plastic deformation, known as the critical shear stress, its true magnitude is much lower than the theoretical value, with sliding facilitated by dislocations, on a single crystal level. The shear stress is simplified to be elasto-perfect plastic, without hardening, as shown in Fig. 5.1, despite the fact that the stress itself hardens (or increases) to drive sustained plastic deformation due to point, line and surface defects interfering dislocation sliding. This simplified single crystal behavior is quite different from that of polycrystalline metals illustrated in Figs. 2.4 and 5.2, in which gradual hardening after the initial yielding and the Bauschinger behavior during unloading are prominent. These differences are attributed to the heterogeneous structure of polycrystalline metals, in which some grains deform more easily than others because of their favorable orientations within the slip system relative to the applied external force, as analyzed here. In addition to polycrystalline structures, the presence of second phase particles (or precipitates) within a single crystal also contributes to the heterogeneity of structures, especially for the Bauschinger behavior. In this analysis, a polycrystalline structure under a simple tension test is considered. To represent the grains with favorable and unfavorable orientations, respectively, a simplified heterogeneous structure with two members is assumed as shown in Fig. 5.3. Here, each member has the same simplified single crystal property, the elasto-perfect plasticity. In Fig. 5.3, which shows the side cross-sectional and top views of the structure, Member 1 is the circular cylinder positioned at the core and surrounded by Member 2, which is a hollow cylinder. The initial lengths and cross-sectional areas of Members 1 and 2 are ‘, A, a‘ and bA, respectively, assuming that a; b [ 1:0 for simplicity. To analyze the relationship between the external force F and the deformation of the structure d, consider the following: © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_5 63 64 5 Deformation of Heterogeneous Structures σ Y Y E ε Fig. 5.1 The elasto-perfect plasticity assumed for a single crystal Fig. 5.2 Hardening and Bauschinger behaviors of polycrystalline metals Fig. 5.3 Two-member heterogeneous structure under simple tension a side view and b top view 5 Deformation of Heterogeneous Structures 65 1. Force equilibrium condition F ¼ F1 þ F2 ð5:1Þ d ¼ d1 ¼ d2 ð5:2Þ 2. Geometric compatibility 3. Kinematics (infinitesimal deformation theory) d d e1 ¼ ; e2 ¼ ‘ a‘ ð5:3Þ 4. Constitutive law: elasto-perfect plasticity with the yield stress Y and Young’s modulus E as shown in Fig. 5.1. Within the elastic limit, d1 d d2 d ¼ E ; r2 ¼ Ee2 ¼ E ¼ E ‘ a‘ ‘ a‘ d d b F1 ¼ A1 r1 ¼ AE ; F2 ¼ A2 r2 ¼ ðbAÞðE Þ ¼ F1 ‘ a‘ a r1 ¼ Ee1 ¼ E while F2 ¼ F F1 Beyond the elastic limit, d dY r1 ¼ E ! Y ¼ EeY1 ¼ E 1 ; ‘ ‘ dY1 ¼ Y‘ E 66 5 Deformation of Heterogeneous Structures r2 ¼ E d dY ! Y ¼ EeY2 ¼ E 2 ; a‘ a‘ dY2 ¼ aY‘ ¼ adY1 E ða [ 1 ! dY2 [ dY1 Þ F1 ¼ A1 r1 ¼ AE ¼ AY d ‘ b d F2 ¼ A2 r2 ¼ AE a ‘ ¼ bAY (For d\dY1 , 5.1 F2 F1 Loading ¼ ba) ðfor d\dY1 Þ ðfor dY1 \dÞ ðfor d\dY2 Þ ðfor dY2 \dÞ 5.1 Loading 67 1. Points 1 * 2 (0 d dY1 ): both members are elastic, b F2 ¼ F1 a F ¼ F1 þ F2 ¼ AE d b d d b þ AE ¼ AE ð1 þ Þ ‘ a ‘ ‘ a dF AE b ¼ ð1 þ Þ dd ‘ a At Point 2: F 2 ¼ F12 þ F22 ¼ AY þ b AY a b ¼ AYð1 þ Þ a 2. Points 2 * 3 (dY1 d dY2 ): member 1 is plastic and member 2 is elastic F ¼ F1 þ F2 ¼ AY þ dF bAE ¼ dd a‘ b d AE a ‘ 68 5 Deformation of Heterogeneous Structures At Point 3: F 3 ¼ F13 þ F23 ¼ AY þ bAY ¼ AYð1 þ bÞ 3. Points 3 * 4 (dY2 d): both members are plastic, F ¼ F1 þ F2 ¼ AY þ bAY ¼ AYð1 þ bÞ dF ¼0 dd 5.2 Unloading b 2 4. Points 4 * 8 (AY F1 AY): both members are in the elastic range, DF DF1 ¼ a At Point 5: F15 ¼ 0 5.2 Unloading 69 DF2 bAY F25 bAY F25 b ¼ ¼ ¼ a DF1 AY AY F15 1 F25 ¼ bð1 ÞAY a 1 )F 5 ¼ F15 þ F25 ¼ bð1 ÞAY a At Point 6: F 6 ¼ 0 $ F16 ¼ F26 DF2 bAY F26 bAY þ F16 b ¼ ¼ ¼ a DF1 AY F16 AY F16 bAYð1 aÞ )F16 ¼ ¼ F26 aþb F16 and F26 are the residual forces here 70 5 Deformation of Heterogeneous Structures At Point 7: F27 ¼ 0 DF2 bAY F27 bAY b ¼ ¼ ¼ 7 7 DF1 AY F1 a AY F1 )F17 ¼ AYð1 aÞ ¼ F 7 At Point 8: F18 ¼ AY DF2 bAY F28 bAY F28 b ¼ ¼ ¼ a DF1 2AY AY F18 2 F28 ¼ AYð1 Þb a 2b 8 8 1Þ )F ¼ F1 þ F28 ¼ AYðb a 5. Point 8 * 9: member 1 is plastic and member 2 is elastic, F1 ¼ AY At Point 9: F29 ¼ bAY )F 9 ¼ F19 þ F29 ¼ AYð1 þ bÞ The analysis shows that the relationship between force and deformation or between engineering stress and strain, qualitatively comply with typical measured test results well, which are schematically illustrated in Fig. 5.2 for polycrystalline metals, as summarized here: (1) During initial loading and unloading, all members are elastic and the elastic slope is the same. (2) After the initial yielding at Points 2 and 8, not all members are plastic until force reaches Points 3 and 9, suggesting that plastic deformation propagates from one grain to another after the initial yielding, during which the material gradually hardens on the global level. (3) The magnitude of F 4 is larger than that of F 8 , accounting for the Bauschinger behavior. 5.2 Unloading 71 Fig. 5.4 Continuous hardening of a multi-member heterogeneous structure (4) The magnitude of the difference between F 4 and F 8 is twice as large as F 2 (this is not usually the case for measured data, unlike the results of the analysis, because of hardening behavior in the single crystal level). (5) The magnitude of F 3 is the same as that of F 9 . (6) Increasing the members of heterogeneous structures would lead to more realistic continuous hardening behavior during loading and unloading as schematically shown in Fig. 5.4. HW #5.1 1. For the heterogeneous structure considered in Fig. 5.3, plot the ðF1 ; F2 Þ diagram and the ðF; dÞ diagram (1) for loading tension up to ða þ2 1Þ dY1 and unloading (2) for reloading after unloading half way between Points 8 and 9 (3) for reloading after full unloading at Point 9. 2. Consider the pin jointed structure shown below. The rods are all of cross-section A, Young’s modulus E and yield stress Y. Find the elastic limit load Fe and the collapse (or maximum) load Fc . After Fc has been reached, the load is reduced to zero and then changes sign. At what load does plastic flow in compression set in? Assume that buckling of the rods in compression is prevented and deformation is infinitesimal. Chapter 6 Pure Bending and Beam Theory The deflection of a beam, defined as a uniform long straight slender bar under transverse loading, is discussed here. Note that the discussion here is all based on the one-dimensional isotropic constitutive law of elasto-perfect plasticity. 6.1 Pure Bending (or Simple Bending) In beam theory, the pure bending theory is extensively utilized; however, note that the pure bending theory is important as a separate topic since it deals with the exact analytic solution of the linear isotropic elasticity with infinitesimal deformation. Meanwhile beam theory is an approximate solution even for the infinitesimal elasticity solution (known as the formulation for strength of materials). In pure bending theory, a straight uniform prismatic bar is subjected to resultant moments at two ends without resultant forces (refer to HW #1.4 for their definitions), while lateral surfaces are traction-free. The bar is not necessarily slender and may have an arbitrary uniform cross-sectional shape. The infinitesimal elastic solution is extended here for an approximate elasto-plasticity solution with finite deformation. The solution procedure is to assume that vertical planes remain vertical to curved outer lateral surfaces and inner planes (parallel to outer, upper and bottom surfaces) after deformation as shown in Fig. 6.1, regardless of material properties with isotropy (therefore, commonly applicable for elastic, viscoelastic and plastic materials with isotropy and infinitesimal deformation). The cross-section is assumed to be rectangular for simplicity (with the width of ‘b’ and the height of ‘2h’). In Fig. 6.1, there exists a neutral plane, which does not change its length after bending and the origin of the coordinate system is positioned at the middle of the neutral plane. However, the exact vertical position of the neutral plane in the cross-section is unknown in advance. Now, © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_6 73 74 6 Pure Bending and Beam Theory y y 2h z o x b Cross-section Mz Mz Δθ R y Neutral line 0 Fig. 6.1 The schematic view of the bar under the pure bending ‘0 ¼ RDh; ‘ ¼ ðR yÞDh ð6:1Þ Therefore, ex ¼ D‘ yDh y ¼ ¼ yK ¼ ‘0 RDh R ð6:2Þ where R and K are the radius of curvature and the curvature of the neutral plane, respectively. The relationship between the bending moment, Mz, and the bending curvature during initial bending and reverse bending under the pure bending condition is analyzed here. 6.1.1 Initial Bending Within the elastic limit, (1) Kinematics: eð¼ ex Þ ¼ Ry ¼ yK, ðe ¼ 0 at the neutral plane ðy ¼ 0ÞÞ 6.1 Pure Bending (or Simple Bending) 75 (2) Constitutive law: rð¼ rx Þ ¼ Ee ¼ E y ¼ EyK R ð6:3Þ (3) Equilibrium conditions for resultant moment and resultant force at two ends: Fð¼ Fx Þ ¼ 0; Mð¼ Mz Þ 6¼ 0; therefore, Z F¼ Z rdA ¼ y E E dA ¼ R R Z Z ydA ¼0 ! ydA ¼0 ð6:4Þ which implies that the neutral plane is the centroidal plane; therefore, the origin of the coordinate system is commonly positioned at the centroid of the cross-section conveniently as shown in Fig. 6.1. Now, Z M¼ E rydA ¼ R Z y2 dA ¼ EI 2Ebh3 K ð¼ EIK ¼ Þ R 3 ð6:5Þ where the second moment of the cross-section, I, becomes, for the rectangular cross-section shown in Fig. 6.1, Zh I¼ Zh y dA ¼ by2 dy ¼ 2 h h 2bh3 3 ð6:6Þ Beyond the elastic limit, (1) Kinematics is the same with Eq. (6.2). (2) Constitutive law is the elasto-perfect plasticity. As illustrated in Fig. 6.2, the elastic limits of strain, bending curvature and the radius of bending curvature are obtained when the stress reaches the yield stress Y at the top and bottom edges of the cross-section during bending; i.e., ee ¼ Y ðhÞ 1 Y ¼ ¼ ðhÞKe and Ke ¼ ¼ E Re Re Eh ð6:7Þ When bending goes beyond the elastic limit, boundaries of the elastic and plastic ranges form as plastic deformation propagates from the top and bottom edges as shown in Fig. 6.2. The location of the boundary becomes n Ke ¼ for K Ke h K ð6:8Þ 76 6 Pure Bending and Beam Theory Fig. 6.2 Stress distribution evolution in the cross-section of the beam during the initial bending considering that ee ¼ Y ¼ hKe ¼ nK E ð6:9Þ Now, the stress distribution becomes, as shown in Fig. 6.3, r¼ Y for n j yj h Yn y for 0 j yj\n ð6:10Þ (3) Equilibrium conditions for resultant moment and resultant force at two ends: Fð¼ Fx Þ ¼ 0; Mð¼ Mz Þ 6¼ 0 The condition to have the resultant force vanish at two ends leads to Z F ¼ rdA ¼0 ð6:11Þ which confirms that the force distribution shown in Eq. (6.10) is valid and that the neutral plane is the centroidal plane when deformation is completely elastic. Note 6.1 Pure Bending (or Simple Bending) 77 Fig. 6.3 Stress distribution in the cross-section of the beam when bending is beyond the elastic limit that this conclusion is valid for a rectangular cross-section, which is symmetric with respect to the z-axis. As for the bending moment, Z M¼ Z rydA ¼ 2 0 n Y 2 y ðbdyÞ þ 2 n Z h YyðbdyÞ n n2 Þ ðwhere 0 n hÞ 3 1 Ke ¼ bYh2 ð1 ð Þ2 Þ (where Ke K 1Þ 3 K ¼ bYðh2 ð6:12Þ for which the bending moment of the elastic limit and the maximum bending moment are (Fig. 6.4) 2 MðK ¼ Ke Þ ¼ Me ¼ bYh2 3 ð6:13Þ 2 MðK ¼ 1Þ ¼ Mc ¼ bYh Since derivation here is based on the infinitesimal deformation theory, the maximum moment is invalid in a strict sense but considered as a first approximation for engineering purposes. HW #6.1 The stress state in pure bending is the simple tension, accounting for traction-free lateral surfaces. Therefore, within the elastic limit, ez ð¼ ey Þ ¼ mex ¼ yðmKÞ which represents one of the double curvatures that the neutral surface has in the y-z plane, known as the anticlastic curvature, K anti ¼ mK, while the major curvature on the x-y plane is K in Eq. (6.2). When bending goes beyond the elastic limit (K > Ke), derive the following anticlastic curvature: 78 6 Pure Bending and Beam Theory Fig. 6.4 The relation between the moment and the bending curvature as well as the evolution of the boundary between the elastic and plastic ranges during the initial bending K anti ¼ 0:5K þ ðm 0:5ÞY Eh Here, assume that total strain is the sum of the elastic and plastic strains and also that the isotropic linear elasticity is applicable for plastic strains with Poisson’s ratio, m ¼ 0:5, to account for the incompressibility of plastic deformation. Note that such an application of the linear elasticity with the incompressibility condition for plasticity is generally invalid. HW #6.2 For a cross-section which is not symmetric with respect to the z-axis, the neutral plane is not the centroidal plane when deformation is beyond the elastic limit [to simultaneously satisfy Eqs. (6.3) and (6.11)]. Derive the relationship between the moment and the bending curvature for a triangular cross-section shown in Fig. 6.5 along with the evolutions of the neutral plane position and the boundary between elastic and plastic ranges. When analytical solutions are not available, set up equations to solve. For convenience, consider the bottom center of the triangle as the origin of the coordinate system, taking care to modify Eq. (6.3) accordingly. The relationship between the moment and the bending curvature during initial bending, reverse bending and re-bending are plotted in Fig. 6.6. The relationship for the initial bending previously derived is shown with Point 1, which is the elastic limit, and Point 2. y 2h Fig. 6.5 A triangular cross-section o b z 6.1 Pure Bending (or Simple Bending) 79 (a) (b) Fig. 6.6 The relationship between the moment and the bending curvature during initial bending, reverse bending and re-bending a when the initial bending is equal or larger than twice the elastic limit ðK2 2Ke Þ and b when the initial bending is smaller than twice the elastic limit ðKe \K2 \2Ke Þ 80 6 Pure Bending and Beam Theory Fig. 6.7 The stress evolution during reverse bending in the upper half of the cross-section based on the updated initial state 6.1.2 Reverse Bending Reverse bending after initial bending covers Points 2 8, while re-bending is performed at Point 6 in Fig. 6.6. Derivation of the relationship is carried out based on the method of sequential superposition, in which the strain, stress and moment during reverse bending (denoted with a prime) are obtained first based on the newly updated initial state, Point 2, along with the new bending curvature, K′, with K′ = 0 at Point 2. They are then superposed to those values at Point 2. The sequential superposition method here properly takes into account the deformation history for plasticity and does not pursue the well-known superposition principle, which is valid for the linear boundary value problem, as discussed in Chap. 2. The stress evolution during reverse bending in the upper half of the cross-section based on the updated initial state is illustrated in Fig. 6.7. Note that all material elements in the upper half can be stretched to the yield stress Y, regardless of their stress states at Point 2. Therefore, while it is in the plastic range at Point 2, the element has a new yield stress for stretching, 2Y, based on the updated initial state, as shown for Points 5 and 7 in Fig. 6.7. Consequently, the new elastic limit for reverse bending based on the updated initial state becomes K′ = 2Ke (with M′e = 2Me) as shown in Fig. 6.6. Such an analysis leads to that, when the initial bending is equal or larger than twice the elastic limit ðK2 2Ke Þ, Point 6 for full unbending of the initial bending (K = K2 − K′2 = 0) comes after the elastic limit of unbending as shown in Fig. 6.6a, while, when the initial bending is smaller than twice the elastic limit ðKe \K2 \2Ke Þ, Point 6 arrives during the elastic unbending as shown in Fig. 6.6b. Therefore, derivations are considered for each case, separately, here. Case 1: K2 2Ke 1. Points 1*2 ðKe K K2 with n2 n hÞ 6.1 Pure Bending (or Simple Bending) 81 Z M1 2 ¼ Zn rydA ¼ 2 Y 2 y ðbdyÞ þ 2 n 0 Zh YyðbdyÞ n n2 1 Ke 2 Þ ¼ bYh2 ð1 ð Þ Þ 3 K1 2 3 1 Ke M2 ¼ bYh2 ð1 ð Þ2 Þ 3 K2 Ke n ee ¼ Ke h ¼ K1 2 n ! ¼ K1 2 h h K2 ¼ Ke ðwhere 2Ke K2 1Þ n2 ¼ bYðh2 2. Points 2*5 ð0 K 0 2Ke ¼ Ke0 Þ M20 5 ¼ 2bYh2 0 2bYh2 0 2bEh3 0 K ¼ K Y K ¼ 3Ke 3 3ðEh Þ M2 5 ¼ M2 M20 5 and r0 ¼ EyK 0 r2 5 ðyÞ ¼ r2 ðyÞ þ r02 5 ðyÞ 82 6 Pure Bending and Beam Theory (1) Point 3 ðK30 ¼ Ke Þ M30 ¼ Me ¼ 2bYh2 3 M3 ¼ M2 M30 bYh2 Ke 2 1ð Þ ¼ 3 K2 and r3 ðyÞ ¼ r2 ðyÞ þ r03 ðyÞ (represented by the shaded area in the figure) (2) Point 4 ðM4 ¼ 0Þ M4 ¼ M2 M40 ¼ 0 1 Ke 2Ebh3 K40 bYh2 ð1 ð Þ2 Þ ¼0 3 K2 3 3Y 1 Ke ð1 ð Þ2 Þ K40 ¼ 2 Eh 3 K2 r4 ðyÞ ¼ r2 ðyÞ þ r04 ðyÞ 6.1 Pure Bending (or Simple Bending) 83 0 2Y (3) Point 5 ðK50 ¼ 2Ke ¼ Ke0 ¼ 2Y Eh with ee ¼ 2ee ¼ E Þ 4Ebh3 Ke 4Ybh2 ¼ ¼ 2Me 3 3 2 Ybh Ke 1 þ ð Þ2 M5 ¼ M2 M50 ¼ 3 K2 M50 ¼ Remark #6.1 0 0 1 Ke 2 2Y 0 0 (1) Here, 2K40 ¼ 3Y Eh ð1 3 ðK2 Þ Þ [ Eh ¼ K5 ; therefore, M4 [ M5 M4 , which is the Bauschinger effect in the moment-bending curvature curve, comparable to that of the stress-strain curve shown in Fig. 2.4. Y , implies that when the initial bending moment is completely (2) Also, K40 / Eh released, the amount of curvature recovery is proportional to the yield stress (Y) and inversely proportional to Young’s modulus (E) and thickness (h). Additionally, as bending (K2) becomes larger, so does the recovery. The same implication is applied for the curvature recovery of the moment (M6) after the initial bending curvature is fully released (K1s and K2s to be derived below). This will be further discussed in Chap. 17 relating to the springback of sheets subjected to bending. 84 6 Pure Bending and Beam Theory (3) Points 5*7 ð2Ke ¼ K50 K 0 K70 ¼ 2K2 with n2 g hÞ M50 7 Zg ¼ 4bf Y ð yÞydy þ g 0 ¼ 2bYh2 f1 Zh 1 g Yydyg ¼ 2bYh2 f1 ð Þ2 g 3 h g 0 1 Ke 2 ð Þ g 3 K50 7 ¼ 2M1 2 M5 7 ¼ M2 M50 7 2Y h ¼ gK50 7 ¼ hKe0 ! K50 7 ¼ Ke0 e0e ¼ E g (1) Point 6 ðK6 ¼ 0Þ K6 ¼ K2 K60 ¼ 0; K60 ¼ K2 ð 2Ke Þ 1 Ke 1 2Ke 2 M6 ¼ M2 M60 ¼ bYh2 ð1 ð Þ2 Þ 2bYh2 ð1 ð Þ Þ 3 K2 3 K2 7 Ke ¼ bYh2 ð1 ð Þ2 3 K2 6.1 Pure Bending (or Simple Bending) 85 Now, the curvature recovery of M6 3Y 7 Ke jM6 j ð1 ð Þ2 Þ ¼ 3 2 Eh 3 K2 3 Ebh KS1 ¼ 2 Point 7 ðK70 ¼ 2K2 ; g ¼ n2 Þ M7 ¼ M2 M70 ¼ M2 2M2 ¼ M2 Remark 6.2 The M(K) relationship between Points 5 and 7 is twice the stretch of the M(K) relationship between Points 1 and 2. 4. Points 7*8 ð0 g n2 Þ M70 8 Zg ¼ 2bð Zn2 r3 ydy þ 0 Zh r2 ydy þ g r1 ydyÞ n2 1 n 1 g ¼ 2bYh2 f1 ð 2 Þ2 ð Þ2 g 6 h 6 h 1 Ke 2 1 K0 2 ¼ 2bYh f1 ð Þ ð 0 e Þ2 g 6 K2 6 2K7 8 K70 86 6 Pure Bending and Beam Theory ðConsidering with h ¼ Y Y g + Y = EgK70 8 ; g ¼ n2 EðK70 8 EnY 2 Þ 2Y and K70 ¼ 2K2 EKe0 K2 n2 ¼ Ke h ¼ Y E g Ke0 Ke0 Ke0 ¼ ¼ ¼ 0 0 Y 0 K h 2ðK7 8 En2 Þ 2ðK 0 7 Þ 2K7 8 K70 78 2 M7 8 ¼ M2 M70 8 (1) Point 7 ðK70 ¼ 2K2 ; g ¼ n2 Þ 1 Ke M70 ¼ 2bYh2 f1 ð Þ2 g ¼ 2M2 3 K2 ðTherefore; the result is consistent) 6.1 Pure Bending (or Simple Bending) 87 (2) Point 8 ðK80 ¼ 1; g ! 0Þ 1 Ke M80 ¼ 2bYh2 ð1 ð Þ2 Þ 6 K2 M8 ¼ M2 M80 ¼ bYh2 K8 ¼ K2 K80 ¼ 1 Case 2: Ke K2 2Ke Here, the main difference from Case 1 is that Point 6 for the full recovery of the initial bending curvature occurs during elastic unloading from the initial bending. All relationships derived for Case 1 are also valid for Case 2, otherwise: K60 ¼ K2 M60 ¼ 2Ebh3 K60 2Ebh3 K2 ¼ 3 3 1 Ke 2Ebh3 K2 M6 ð 0Þ ¼ M2 M60 ¼ bYh2 f1 ð Þ2 g 3 K2 3 M 3 Y 1 K j j 6 e f1 ð Þ2 g ¼ K2 K40 KS2 ¼ 2 ¼ K2 3 2 Eh 3 K2 3 Ebh 88 6.2 6 Pure Bending and Beam Theory Beam Theory Beam theory provides a method to calculate the deflection of a beam (defined here as a long, slender, straight uniform bar under transverse loading). For simplicity, a rectangular cross-section with isotropic properties is assumed here, even though some of geometric assumptions such as the straight beam and its rectangular cross-sectional shape can be released with added complexity in the solution procedure. There are two beam theories for the infinitesimal elastic solution: the Timoshenko beam theory and the Euler-Bernoulli beam theory. Even though the pure bending theory is extensively utilized in beam theory, the beam is subjected to a bending moment as well as shear force, unlike the beam in the pure bending theory. The Timoshenko beam theory is a more rigorous beam theory that takes into account both the moment and shear force to calculate the deflection. However, when the beam is long and slender, while the property is approximately isotropic, as considered here, the contribution by shear force is negligible so that deflection is obtained considering only the bending moment, assuming the pure bending theory: the Euler-Bernoulli beam theory as a subset of the Timoshenko theory. When the beam becomes thicker and/or shorter or the shear modulus becomes too small, the Euler-Bernoulli theory is not valid anymore. Here, the Euler-Bernoulli beam theory for the infinitesimal elasticity is applied to plasticity based on the elasto-perfect plasticity for a first order finite deformation solution. As mentioned earlier, the beam theory is an approximation, unlike the pure bending theory for infinitesimal deformation, based on the formulation for strength of materials. One distinctive nature of this formulation is that, considering the thin structure, the stress distribution in thickness is represented by the resultant stress and moment, which is discussed in HW #1.4, and Newton’s equilibrium conditions, kinematics and the constitutive law are expressed with these resultant measures along with the bending curvature and the deflection of the beam, replacing those 15 equations in Eqs. (1.27), (1.28), (1.29) and (1.30) for the linear elasticity. The formulation based on the resultant measures for the beam theory is extended also for two-dimensional and three-dimensional thin structures shown in Fig. 6.8 in the plate and shell theories, respectively (Fig. 6.9). Beam Plate Shell Fig. 6.8 1-D, 2-D and 3-D thin structures considered in the beam, plate and shell theories 6.2 Beam Theory 89 HW #6.3 Resultant force and moment for a beam with symmetric cross-sections In beam theory simplified here, the beam has a symmetric cross-section with respect to the y-axis, while the origin of the coordinate system is positioned at the centroid of the cross-section, and it is loaded along the y-axis with w(x), load intensity per length. For such a case, stress distributions at the cross-section are symmetric with respect to the y-axis as schematically illustrated in Fig. 6.9. Now, confirm that, among the three force components and three moment components (with respect to the origin), only Fx, Fy and Mz are non-vanishing. Among these three, Fx is assumed to be vanishing here for simplicity. Furthermore, Fy = −V as a resultant shear force and Mz = M as a resultant moment as illustrated in Fig. 6.10. Fig. 6.9 Schematic view of the symmetric stress distribution for a beam with a symmetric cross-section Fig. 6.10 The resultant moment M(x), shear force V(x) and load intensity per length w(x) with their positive sign convention 90 6 Pure Bending and Beam Theory 1. Equilibrium conditions for the beam As for the force equilibrium, Vðx þ dxÞ þ wdx ¼ VðxÞ þ dV þ wdx ¼ VðxÞ in Fig. 6.10; therefore, wðxÞ ¼ dV dx ð6:14Þ As for the moment equilibrium (with respect to the center just for convenience) dx dx dx in Fig. 6.10, VðxÞ dx 2 þ Vðx þ dxÞ 2 ¼ VðxÞ 2 þ ðVðxÞ þ dVÞ 2 ¼ Mðx þ dxÞ MðxÞ ¼ dM; therefore, VðxÞ ¼ dM dx ð6:15Þ Remark #6.3 (1) The resultant moment is reference-sensitive with a non-vanishing resultant force as discussed in HW #1.4 and it becomes reference-insensitive with a vanishing resultant force. In deriving Eq. (6.15), the resultant force is vanishing in Fig. 6.10; therefore, selecting the center as the reference point here is just for convenience and the same result, Eq. (6.15), can be obtained for any other reference point. On the other hand, the resultant moment for Fig. 6.10 is sensitive to reference since the resultant force is not vanishing in general. Therefore, the conclusion in HW #6.3, that only Mz is non-vanishing among three moment components is valid for that particular coordinate system. However, if Fx is assumed to vanish, the amount Mz is insensitive to the location of the origin of the coordinate system as is the case for the moment for the pure bending. Note that the non-vanishing Fz does not affect Mz here. (2) Note that the signs in Eqs. (6.14) and (6.15) are dependent on the sign convention of M, V and w; therefore, the current result is valid for the sign convention defined in Fig. 6.10. 2. Kinematics: infinitesimal deformation theory Kð¼ d 2 v=dx2 f1 þ ðdv=dxÞ2 g Þ 3=2 d2v dx2 ð6:16Þ 6.2 Beam Theory 91 where K is the bending curvature and v is the deflection of the beam, which is generally negative with the positive w defined in Fig. 6.10. Equation (6.16) is applied here even for finite deformation for a first order approximate solution. 3. Constitutive law based on the one-dimensional elasto-perfect plasticity: the entire relationship between M and the bending curvature K derived for the pure bending theory as shown in Fig. 6.6. For linear elasticity, the constitutive law is M = EIK; therefore, considering Eqs. (6.14), (6.15) and (6.16) leads to wðxÞð¼ dV d2 M d4v ¼ 2 Þ ¼ EI 4 dx dx dx ð6:17Þ The elasto-perfect plastic version of Eq. (6.17) becomes wðxÞð¼ dV d2 M d2f d2f d2 v ¼ 2 Þ ¼ 2 ðKðxÞÞ ¼ 2 ð 2 ðxÞÞ dx dx dx dx dx ð6:18Þ where the relationship between M and K is M = f(K). Equations (6.17) and (6.18) are 4th order ordinary differential equations for the deflection v(x), when the load intensity w(x) is prescribed with boundary conditions on v and dv=dx as well d 2 v=dx2 as d 3 v=dx3 , which are related to M and V, respectively. The procedure to solve differential equations in Eqs. (6.17) and (6.18) is often mathematically cumbersome. Therefore, the following standard procedure which consists of three stages is commonly executed to solve for the beam deflection for elasticity as well as elasto-plasticity: In the first stage, the two equilibrium conditions on force and moment are applied to determine V(x) and M(x) for a given w(x). If it is successful, it is categorized as a SD (statically determinate) problem. If not, it is a SI (statically indeterminate) problem. For exercise purposes, SD cases are more common in textbooks, while SI cases are more common in reality. In the second stage, the moment-curvature relationship obtained from the pure bending theory for elasticity or elasto-plasticity is applied to determine the bending curvature K(x). Then, in the third stage, Eq. (6.16) is applied to set up the differential equation for the deflection v(x) with boundary conditions on v and dv=dx. For the SD case, M(x) is explicitly obtained in the first stage and there are enough boundary conditions for the differential equation in the third stage to uniquely determine the deflection. For the SI case, M(x) is not fully determined but involves several numbers of unknown quantities in the first stage. However, there are added boundary conditions for the SI case in the third stage such that the deflection is uniquely determined with added boundary conditions. The procedure will be further discussed with examples later. 92 6 Pure Bending and Beam Theory As for the way to determine V(x) and M(x) for a given w(x) in the first stage, there are two methods. The one is to directly integrate two equilibrium equations on force and moment, Eqs. (6.14) and (6.15), considering boundary conditions on V (=dM/dx) and M; i.e., d2M ¼ wðxÞ dx2 ð6:19Þ This method is also somewhat mathematically cumbersome; therefore, a more common practice is based on a second approach. In the second approach, the two equations are applied to solve for two boundary reaction forces and/or moments such as two reaction forces R1 and R2 for a simply supported beam and M and V at the wall in the case of a cantilever beam as shown in Fig. 6.11. M(x) and V(x) are solved sequentially by applying the two equilibrium conditions for the free-body diagram, which involves the boundary reaction force/moment and w(x). For the SD case, there are only two boundary reaction quantities so that M(X) and V(x) are explicitly solved in the first stage. For the SI case, there are more than two boundary reaction quantities to solve, counted as redundancy; therefore, explicitly solving M(x) and V(x) in the first stage alone is not feasible so that the solution procedure involves material properties and kinematics as well as the simultaneous solution of v(x) through all three stages. HW #6.4 For the following four typical SD beam problems, derive the deflection for isotropic linear elasticity following the standard procedure, considering the boundary conditions described in Fig. 6.11. Try both approaches to obtain M(x) in the first stage based on direct integration of two equilibrium relationships as well as the free-body diagram along with boundary reaction force/moment. Note that the point force P here is one kind of load intensity w(x), which can be conveniently represented by pdðx ¼ x0 Þ for mathematical manipulation [using the Dirac delta function, dðx ¼ x0 Þ]. Fig. 6.11 Two typical boundary conditions for the beam theory 6.2 Beam Theory 93 0xa P 3 ðx 3x2 aÞ v¼ 6EI ax‘ P ½ðx aÞ3 þ x3 3x2 a v¼ 6EI 94 6 Pure Bending and Beam Theory v¼ w 0 x2 ðx2 6‘2 þ 4‘xÞ 24EI 0xa Pb 3 ½x ð‘2 b2 Þx v¼ 6‘EI ax‘ Pb 3 ‘ ½x ðx aÞ3 ð‘2 b2 Þx v¼ 6‘EI b v¼ w0 x ð‘3 þ 2‘x2 x3 Þ 24EI Now, consider the following simply supported SD beam problem for elasto-perfect plasticity as an exercise. EX #6.1 6.2 Beam Theory 95 Considering the two equilibrium conditions, Eqs. (6.14) and (6.15), V ¼ w0 x þ C1 at x ¼ ‘; V ¼ w0 ‘ )C1 ¼ 0 V ¼ w0 x Z M¼ ¼ Vdx þ C2 w0 2 x þ C2 2 at x ¼ ‘; M ¼ 0 )C2 ¼ w0 2 ‘ 2 w0 2 ð‘ x2 Þ 2 which is valid for any material as a SD problem M¼ at x ¼ 0; we 2 2 4 bYh2 ‘ ¼ bYh2 ; therefore; we ¼ 3 3 ‘2 2 wc 2bYh2 3 Mc ¼ ‘2 ¼ bYh2 ; therefore; wc ¼ ¼ we 2 2 ‘2 where Me ¼ 0 w0 we : Elastic range we w0 wc : Elasto-plastic range As for the distribution of the boundary between the elastic and plastic ranges, the relationship between nh and x‘ is derived here. Considering, MðxÞ ¼ while w0 2 awc 2 1 n ð‘ x2 Þ ¼ ð‘ x2 Þ ¼ bYh2 ð1 ð Þ2 Þ 3 h 2 2 ð6:20Þ 2 2bYh2 a 1 and wc ¼ 3 ‘2 leads to the following hyperbolic equation: 1 n a x2 ð Þ2 ð Þ ¼1 3ð1 aÞ h 1a ‘ ð6:21Þ which converges to linear lines, when a ¼ 1, pffiffiffiffiffi x n ¼ 3að Þ h ‘ ð6:22Þ 96 6 Pure Bending and Beam Theory The boundary intersects with the nh-axis ðwith x‘ ¼ 0Þ and nh ¼ 1 at nh ¼ qffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi n 3ð1 aÞ and x‘ ¼ 3a2 3a , respectively. Therefore, h becomes 1.0 and 0.0 x pffiffiffi for a = 2/3 and 1, respectively, while becomes 0.0 and 1= 3 for a ¼ 2=3 and 1, ‘ respectively. Note that, when the beam is supposed to collapse with wc, a significant portion of the beam still remains in the elastic range. As for the deflection of the beam based on the Euler-Bernoulli beam theory, the M and K relationship shown in Fig. 6.4 is considered for each zone with the elastic deformation and plastic deformation, respectively. For the elastic zone, ffiffiffiffiffiffiffiffi x x q3a2 awc 2 d2 v 2 ¼ ‘ 3a and M ¼ 2 ð‘ x Þ ¼ EIK ¼ EI dx2 , leading to ‘ d 2 v awc 2 3aY x2 2 ð1 ð‘ ¼ x Þ ¼ Þ dx2 2EI 2Eh ‘2 ð6:23Þ while, for the plastic zone, ffiffiffiffiffiffiffiffi x x q3a2 awc 2 1 Ke 2 2 2 ¼ ‘ 3a and M ¼ 2 ð‘ x Þ ¼ bYh ð1 3 ð K Þ Þ, leading to ‘ d2v Ke Y ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð6:24Þ dx2 x 2 3ð1 að1 ð Þ ÞÞ Eh 3ð1 að1 ðxÞ2 ÞÞ ‘ ‘ When the deflection is taken care of for 0 x ‘, considering the symmetry of this beam, the two second order linear differential equations involve four integral constants, which are solved considering the following four boundary conditions: vðx ¼ ‘Þ ¼ 0; dv ðx ¼ 0Þ ¼ 0 dx and the continuity of v and dv/dx at x = x*. The solutions are rffiffiffiffiffiffiffiffiffiffiffiffiffiffi x x 3a 2 ðiÞ ¼ ‘ 3a ‘ pffiffiffiffiffi Y ‘ 3a 3a ‘2 2 1 4 5 4 pffiffiffiffiffi x ‘ x v¼ Eh 3a 2‘3 12 12 2 ! # pffiffiffiffiffiffiffiffiffiffiffiffiffiffi! pffiffiffiffiffiffiffiffiffiffiffiffiffiffi ð3a þ 1Þ 1 þ 3a 2 þ ln pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 3a 2 ðx ‘Þ 3 3ð 1 aÞ rffiffiffiffiffiffiffiffiffiffiffiffiffiffi x x 3a 2 ðiiÞ 0 ¼ ‘ 3a ‘ ð6:25Þ 6.2 Beam Theory " pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi aðx2 ‘2 Þ þ ‘2 ax þ aðx2 ‘2 Þ þ ‘2 Y ‘ pffiffiffiffiffi x ln pffiffiffiffiffiffiffiffiffiffiffi pffiffiffi v¼ Eh 3a a ‘ 1a !# pffiffiffiffiffiffiffiffiffiffiffiffiffiffi! 1 þ 3a 2 ð3a þ 1Þ pffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1 2a2 pffiffiffiffiffi 3a 2 þ 3a ‘ ln pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi þ 3 2a 3ð 1 aÞ 97 ð6:26Þ and " pffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffi! 1a Y ‘2 1 þ 3a 2 pffiffiffiffiffi pffiffiffi ln pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi vðx ¼ 0Þ ¼ Eh 3a a 3ð1 aÞ ð3a þ 1Þ pffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1 2a2 pffiffiffiffiffi 3a 2 þ þ 3a 3 2a ð6:27Þ pffiffi 2 Y p‘ffiffiffi ffi 5122 . The deflection at the center of the beam with ve ðx ¼ 0; a ¼ 2=3Þ ¼ Eh 3a rapidly increases during loading until the beam collapses with a ¼ 1, as shown in Fig. 6.12. HW #6.5 Derive Eqs. (6.23), (6.24) and (6.26). HW #6.6 For the three SD beam problems considered in HW #6.4 (a), (b) and (c), (1) derive Pe, Pc or we, wc (2) derive the distribution of the boundary between the elastic and plastic ranges (3) derive the beam deflection when loading is beyond the elastic limit. Fig. 6.12 Deflection at the center of the beam during loading until the beam collapses with a ¼ 1 98 6 Pure Bending and Beam Theory Fig. 6.13 Elastic recovery of curvatures during unloading for SD beams (a) (b) Now, consider the deflection of the beam after unloading once the beam develops plastic deformation. Note that M vanishes everywhere when w vanishes for all SD beams by the conditions of equilibrium. For such cases, residual deflection after unloading is determined from a new curvature distribution considering elastic unloading everywhere, as illustrated in Fig. 6.13. The new curvature distribution after elastic unloading becomes d2 v M0 MðxÞ 0 ð6:28Þ ¼ KðxÞ ¼ KðxÞ DK ðxÞ ¼ KðxÞ dx2 EI EI 2 Therefore, for the elastic zone for x‘ x‘ , K ¼ DK 0 so that ddx2v ¼ 0. As for the x x M 2 2 c ¼ aw plastic zone for 0 ‘ ‘ , DK 0 ¼ EI 2EI ð‘ x Þ so that d2v Y awc 2 ð‘ x2 Þ ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi dx2 Eh 3ð1 að1 ðxÞ2 ÞÞ 2EI ‘ 0 1 ¼ Y B 1 3 x2 C @qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi að1 2 ÞA Eh ‘ 3ð1 að1 ðxÞ2 ÞÞ 2 ð6:29Þ ‘ The unloaded beam shares the same boundary conditions with those of the loaded beam. HW #6.7 Derive the unloaded deflection after the beam is loaded beyond the elastic limit. Remark #6.4 As for the residual stress after unloading, stress vanishes within the elastic zone, while, for plastic stress, the stress distribution for Points 4 in Fig. 6.6 remains, which is obtained considering the distribution of K(x) for a specified value. Figure 6.14 shows the schematic view of the residual stress in the plastic zone. 6.3 Limit Analysis 99 Fig. 6.14 The schematic view of the residual stress in the plastic zone of the unleaded beam 6.3 Limit Analysis The elastic limit of loading and the load for a beam to collapse are considered here based on the distribution of moment, as an extension of the beam theory. The elastic limit is obtained from the elastic analysis of the moment distribution. As for the collapse loading, the beam needs enough hinges to develop in order for it to collapse during loading. For example, in the case of a simply supported beam shown in Fig. 6.11, the beam needs three hinges. In this case, however, the two ends are pre-existing hinges, since the beam may rotate without resistance at each end during loading. The last remaining hinge needed for the beam to collapse develops somewhere within the beam, based on the moment distribution, as loading reaches a certain magnitude. For the case discussed in the previous section, the third hinge develops at the center when its moment becomes Mc as loading reaches wc, as discussed in Fig. 6.12. As for the cantilever beam shown in Fig. 6.11, a hinge needs to develop at the wall during loading. EX #6.2 100 6 Pure Bending and Beam Theory For demonstration purposes, consider a SD cantilever beam problem here. The equilibrium conditions lead to the development of the linear piecewise distribution of M(x), which is maximum at the wall with M ¼ P‘. Therefore, 2bYh2 3‘ bYh2 3 ¼¼ Pe Pc ¼ 2 ‘ Pe ¼ (1) Statically determinate problems For SD cases, the moment distribution is determined with the two equilibrium conditions on force and moment. Note that the solution M(x) is independent of material properties; therefore, it is valid both for elastic and elasto-plastic analysis. Moreover, M(x) is often proportional to loading w(x) with proper boundary conditions for the moment, as observed in the four cases considered in HW #6.4. For such cases, the elastic limit load becomes 2/3 of the collapse load. (2) Statically indeterminate problems As for SI problems, solving M(x) and V(x) involves material properties and kinematics as well as the simultaneous solution of v(x) for both elastic and elasto-plastic analysis. Two SI beam problems are considered here as an exercise. EX. #6.3 The beam has three boundary reaction quantities, M(0) and R1 at the wall and R2 at the free-end; therefore, its redundancy is 1. Note that there are also three kinematic boundary conditions related to these three reaction quantities, v = dv/dx = 0 at the wall and v = 0 at the other end. Meanwhile the SD cantilever beam considered in EX #6.2 has two reaction quantities, M(0) and R1 at the wall, with two corresponding kinematic conditions, v = dv/dx = 0 at the wall. The one added kinematic condition for this SI case here having redundancy = 1 ultimately allows a unique solution. For the elastic analysis, the two equilibrium conditions and kinematics in Eq. (6.16) as well as the property, M = EIK, leads to the following equations: 6.3 Limit Analysis 101 P ¼ R1 þ R2 Mð0Þ þ P‘ 2R2 ‘ ¼ 0 ðwith respect to x ¼ 0 for convenienceÞ Mð0Þ þ R1 x for 0 x ‘ d2v MðxÞ ¼ EIK ¼ EI 2 ¼ dx Mð0Þ þ P‘ þ ðR1 PÞx for ‘ x 2‘ Therefore, ( vðxÞ ¼ Mð0Þ 2 R1 3 2EI x þ 6EI x þ C1 x þ C2 for ðMð0Þ þ PlÞ 2 ðR1 PÞ 3 x þ 6EI x þ D1 x þ D2 2EI 0x‘ for ‘ x 2‘ which has seven unknowns, M(0), R1 and R2 with four integral constants, while there are seven conditions such as the two equilibrium conditions and v = dv/dx = 0 at x ¼ 0 and v = 0 at x ¼ 2‘ as well as two continuity conditions for v and dv/dx at P 2 P 3 ‘ , D2 ¼ 6EI l , R1 ¼ 11 x ¼ ‘. The seven solutions are C1 = C2 = 0, D1 ¼ 2EI 16 P. 5 3 R2 ¼ 16 P and Mð0Þ ¼ 8 P‘ Finally, the moment distribution becomes M 5 P 16 0 2 x 3 P 8 For 0 x ‘ 3 11 Px MðxÞ ¼ Mð0Þ þ R1 x ¼ P‘ þ 8 16 For ‘ x 2‘ 5 5 MðxÞ ¼ Mð0Þ þ P‘ þ ðR1 PÞx ¼ Px þ P‘ 16 8 Ultimately, the maximum moment occurs at the wall and the elastic limit 2 becomes Pe ¼ 16bYh 9‘ . Remark #6.5 The superposition method Aside from the standard procedure, an alternative procedure based on the superposition principle discussed in Chap. 2 is also available for the elastic analysis of SI problems. The method involves decomposing a SI problem into several SD problems and then superposing the results of the SD problems for the SI problem. When the SD solutions are easily available, the superposition method is particularly effective. This method is applied here for EX #6.3, utilizing the SD solutions available in HW #6.4. 102 6 Pure Bending and Beam Theory As for ðiÞ 0 x ‘ P 3 v¼ ðx 3x2 ‘Þ 6EI ðiiÞ ‘ x 2‘ i P h ðx ‘Þ3 þ x3 3x2 ‘ v¼ 6EI As for ` 0 x 2‘ R2 3 v¼ x 6x2 ‘ 6EI As for þ ` ðiÞ 0 x ‘ 1 ðPx3 R2 x3 3Px2 ‘ þ 6R2 x2 ‘Þ v¼ 6EI ðiiÞ ‘ x 2‘ i R P h 2 ðx ‘Þ3 þ x3 3x2 ‘ v¼ x3 6x2 ‘ 6EI 6EI The unknown R2 is solved from the boundary condition at x ¼ 2‘; v ¼ 0 so that 6.3 Limit Analysis 103 R2 ¼ 5 P; 16 R1 ¼ 11 P 16 ðfrom P ¼ R1 þ R2 Þ d2v dx 2 2 d v 3 and Mð0Þ ¼ EI 2 ¼ P‘ dx 8 Now; MðxÞ ¼ EI x¼0 As for the collapse load, the standard procedure for the elasto-plastic analysis method is generally not as effective since the deflection is so complex to calculate, meanwhile the superposition method is not applicable for nonlinear problems. The collapse load can only be found by properly identifying the locations of hinges with Mc by applying the equilibrium conditions; therefore, the solution procedure for the collapse load is simpler than that of the elastic limit load for SI problems. For this particular EX #6.3 case, considering the force equilibrium condition, Eq. (6.14), the distribution of V(x) is constant with R1 (>0) in the left half of the beam and constant with −R2 (<0) in the right half of the beam, for which P = R1 + R2, as shown in the attached figure below. Now, using the moment equilibrium condition, Eq. (6.15), the moment distribution linearly increases with a slope of R1 on the left half and then linearly decreases with a slope of −R2 on the right half, until the moment vanishes at the right end. Here, one of R1 and R2 is unknown for this SI problem and, once this is determined, V(x) and M(x) are also fully determined. This unknown is determined with kinematic conditions on deflection, which requires complex calculations for the elasto-plastic analysis in general. However, the moment distribution at the instant of collapse can be determined considering that the particular beam needs three hinges for collapse. As there is one pre-existing hinge at the right end, two remaining hinges are required, for which the moment is Mc. Two possible locations for the maximum moment are at the wall and the center. Therefore, the moment distribution at the instant of collapse linearly increases from −Mc to Mc between the wall and the center and then linearly decreases between the center and the right end. Consequently, R1 ¼ 2M‘ c ¼ 2R2 and 2 27 3 Pc ¼ 3M‘ c ¼ 3bYh ‘ ¼ 16 Pe 6¼ 2 Pe . The distributions of V(x), M(x) and the boundary between the elastic and plastic ranges at the moment of collapse are shown here. 104 6 Pure Bending and Beam Theory For the zone with plastic deformation: For 0 x ‘ 2Mc x Mc jM j ¼ ‘ 1 n2 2 ¼ bYh 1 ð Þ 3 h 1 n ¼ M c 1 ð Þ2 3 h For ‘ x 2‘ Mc x þ 2Mc j M j ¼ ‘ 6.3 Limit Analysis 105 1 n2 1 n2 ¼ bYh 1 ð Þ ¼ Mc 1 ð Þ 3 h 3 h 2 x 1 For 0 ; ‘ 6 5 x For 1; 6 ‘ x 4 For 1 ; ‘ 3 rffiffiffiffiffiffiffiffiffi n x ¼ 6ð Þ h ‘ rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi n x ¼ 6ð1 Þ h ‘ rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi n x ¼ 3ð 1Þ : All parabola h ‘ EX #6.4 The beam here has cantilever beam boundary conditions at two ends; therefore, there are four boundary reaction quantities: the moment M and the reaction force R at the left and right ends. Considering symmetry for this particular beam, M and R at the left and right ends are the same; however, the moment at the center is an additional boundary reaction quantity. Therefore, the beam is an SI case with a redundancy of 1. For the elastic analysis, the two equilibrium conditions and kinematics in Eq. (6.16) as well as the property, M = EIK, leads to the following: 106 6 Pure Bending and Beam Theory From the force equilibrium condition, V ¼ w0 x þ C and at x ¼ ‘; V ¼ w0 ‘ so that V ¼ w0 x From the moment equilibrium condition, Z M¼ Vdx þ C w0 2 x þC 2 and at x ¼ ‘; M ¼ Mð‘Þ so that w0 2 ð‘ x2 Þ M ¼ Mð‘Þ þ 2 ¼ Here, Mð‘Þ is unknown which is determined, considering the deflection. The deflection is d 2 v M Mð‘Þ w0 ‘2 w0 x2 ¼ þ ¼ dx2 EI EI 2EI 2EI dv Mð‘Þ w0 ‘2 w0 3 ¼ xþ x x þ C1 dx EI 2EI 6EI Mð‘Þ 2 w0 ‘2 2 w0 4 x þ x x þ C1 x þ C2 v¼ 2EI 4EI 24EI with the following boundary conditions for three unknowns, C1, C2 and Mð‘Þ: vð‘Þ ¼ dv dv dv ð‘Þ ¼ ðx ¼ 0Þ ¼ 0; ðor vð‘Þ ¼ ð‘Þ ¼ 0Þ dx dx dx w0 ‘ Therefore, C1 ¼ 0, C2 ¼ 24EI and Mð‘Þ ¼ 13 w0 ‘2 , while 4 1 w0 2 ð‘ x2 Þ MðxÞ ¼ w0 ‘2 þ 3 2 Consequently, the maximum moment occurs at the two walls and the elastic 2 limit becomes we ¼ ‘22 Mc ¼ 2bYh ‘2 . Note that the beam here shares the same V(x) in EX #6.1 since both share the same w(x). However, the moment distribution in EX #6.1 is fully determined from the equilibrium conditions since the moment at the two ends is specified to vanish as a SD problem, which is not the case here since the moment at the two ends is unknown as a SI problem. For the derivation of the collapse load; however, the moment at the two ends and the center becomes Mc, since three hinges for collapse 6.3 Limit Analysis 107 develop at those sites, considering the distribution of V(x). Therefore, the collapse load is obtained from the moment equilibrium condition under the circumstance; 2 i.e., for the reference point at the left end, 2Mc ¼ wc2‘ ; therefore, 4bYh 3 c wc ¼ 4M ‘2 ¼ ‘2 ¼ 2we 6¼ 2 we . The distributions of V(x), M(x) and the boundary between the elastic and plastic ranges at the moment of collapse are summarized here. VðxÞ ¼ wc x ¼ MðxÞ ¼ 4Mc x ‘2 2Mc 2 x þ Mc ‘2 108 6 Pure Bending and Beam Theory Considering 2Mc 2 MðxÞ ¼ 2 x2 þ Mc ¼ Me ¼ Mc 3 ‘ for the zones with the plastic deformation and 2Mc 2 1 n2 j M j ¼ 2 x Mc ¼ Mc 1 ð Þ 3 h ‘ 1 n x 1 ð Þ2 ¼ 2ð Þ2 1 3 h ‘ leads to x r1ffiffiffi n pffiffiffi x For 0 ; ¼ 6ð Þ : linear line ‘ 6 h ‘ rffiffiffi rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 5 x n x 2 For Þ : ellipse \1; ¼ 6ð1 6 ‘ h ‘ HW #6.8 For the following four SI beams with the length of 2‘, obtain Pe or we , Pc or wc , VðxÞ, MðxÞ with their diagrams the moments of the elastic limit and collapse. Also find nh ðxÞ along with their diagrams at the moment of collapse. The figures of V and M here are the schematic view at the moment of collapse. As for the elastic limit, apply the superposition method. 6.3 Limit Analysis 109 Hint for (b): V(x) represents a linear line with two constants; therefore, M(x) is the quadratic function with three constants, which are solved considering that M(x) = Mc at the left end and at the point where V(x) = 0, while M vanishes at the right end. Chapter 7 Torsion Torsion of a cylindrical shaft is an important engineering problem especially since it has the exact analytical solution of the linear isotropic elasticity with infinitesimal deformation for a circular cylinder. The uniform circular cross-section may have an arbitrary size (with the radius of ‘a’ here). Note that the pure bending also has the exact analytical solution of the linear isotropic elasticity but its object may have an arbitrary cross-sectional shape unlike the case of torsion here, which is only for circular cross-sections. The infinitesimal elastic solution is extended here for plasticity with finite deformation considering the one-dimensional elasto-perfect plasticity as a first order approximate solution. The circular cylinder under torsion is twisted by equal and opposite torques (or moments) at two ends, while traction is free at the side wall as shown in Fig. 7.1, in which the origin of the coordinate system is at the center of the cylinder. The procedure for the exact solution supports that circular cross-sectional planes of the cylinder remain as planes and rotate about the x-axis, regardless of material properties with isotropy (therefore, commonly applicable for elastic, viscoelastic and plastic materials with isotropy and infinitesimal deformation). As for the rotation of circular cross-sections, an initial straight line at the inner side wall (of a cylinder with the radius r), AB, remains a straight line and rotates to AB’ under torsion so that BB0 rD/ d/ ¼r ¼ lim Dx!1 Dx Dx!1 Dx dx cx/ ð¼ c/x ¼ 2ex/ Þ ¼ b ¼ lim ð7:1Þ where d/ dx (also denoted by /;x ) is the rate of twist. The relationship between the torque T and the rate of twist /;x during initial twisting under torsion is analyzed here. Note that, for cylinders with non-circular cross-sections, the cross-sectional planes of the cylinder do not remain as planes so that Eq. (7.1) is invalid. © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_7 111 112 7 Torsion Fig. 7.1 The schematic view of the circular cylinder under torsion Within the elastic limit, 1. Kinematics c¼r d/ ¼ r/;x dx 2. Constitutive law sð¼ rx/ Þ ¼ Gc ¼ Gr/;x ð7:2Þ 3. Moment equilibrium condition at the two ends Z Z Tð¼ Mx Þ ¼ rsdA ¼ G/;x r 2 dA ¼ GJ/;x ð¼ Gpa4 /;x Þ 2 ð7:3Þ where the polar moment of area, J, becomes Za J¼ Za r dA ¼ 2pr 3 dr ¼ 2 0 0 pa4 2 ð7:4Þ 7 Torsion 113 The total angle of twist D/ between two cross-sections ‘ distance apart becomes Z‘ D/ ¼ 0 T T‘ dx ¼ GJ GJ ð7:5Þ Beyond the elastic limit, 1. Kinematics is the same with Eq. (7.1) 2. Constitutive law is the elasto-perfect plasticity. As illustrated in Fig. 7.2, the elastic limits of the engineering shear strain and the rate of twist are obtained when the shear stress reached its yield stress K at the side wall of the cylinder, r = a; i.e., ce ¼ K K ¼ að/;x Þe and ð/;x Þe ¼ G Ga ð7:6Þ When twisting goes beyond the elastic limit, there is the boundary of the elastic and plastic ranges as the plastic deformation propagates from the side wall to the center as shown in Fig. 7.2. The location of the boundary becomes n ð/;x Þe ¼ for /;x ð/;x Þe a /;x ð7:7Þ considering that ce ¼ K ¼ að/;x Þe ¼ n/;x G Fig. 7.2 Evolution of stress distribution at the cross-section of the cylinder in torsion ð7:8Þ 114 7 Torsion Fig. 7.3 Stress distribution at the cross-section of the cylinder when twisting is beyond the elastic limit Now, the stress distribution becomes, as shown in Fig. 7.3, s¼ for n r a for 0 r n K K n r ð7:9Þ 3. Moment equilibrium condition at two ends As for the torque for twisting, Z Tð¼ Mx Þ ¼ Z rsdA ¼ 0 n K 2 r ð2prdrÞ þ n Z n 2pKa 1 ð/;x Þe ð1 ¼ 3 /;x 4 3 a Krð2prdrÞ ¼ !3 2pK 3 n3 ða Þ ðwhere 0 n aÞ 4 3 Þ ðwhere ð/;x Þe ð/;x Þ 1Þ ð7:10Þ for which the elastic limit torque and the maximum torque are (Fig. 7.4) pKa3 2 2pKa3 Tð/;x ¼ 1Þ ¼ Tc ¼ 3 Tð/;x ¼ ð/;x Þe Þ ¼ Te ¼ ð7:11Þ Since derivation here is based on the infinitesimal deformation theory, the maximum moment is invalid in a strict sense but considered as a first approximation for engineering purposes. HW #7.1 Note that all the relationships for pure bending and torsion are similar to each other including the relationships between the torsion/bending moment and the rate of twist/bending curvature during initial loading as well as reverse loading as shown in Figs. 6.6 and 7.5. Derive the relationship between the torque and the rate of twist during reverse loading as well as residual stress for Fig. 7.5 as done for pure bending with Fig. 6.6 in Sect. 6.1. 7 Torsion 115 Fig. 7.4 The relation between the torque and the rate of twist as well as the evolution of the boundary between the elastic and plastic ranges during torsion Fig. 7.5 The relationship between the torque and the rate of twist in torsion a when the initial twisting is equal or larger than twice the elastic limit (ð/;x Þ2 2ð/;x Þe ) and b when the initial torsion is smaller than twice the elastic limit (ð/;x Þe ð/;x Þ2 2ð/;x Þe ) (a) (b) Part II Basics of Continuum Mechanics The basics of continuum mechanics are briefly reviewed in this part, since a solid understanding of these basic concepts is vital for three-dimensional constitutive laws of plasticity. This is not intended to be a comprehensive overview but rather a review of only the necessary fundamentals. Chapter 8 Stress In continuum mechanics, an element of a whole body has a mass (dm: the differential mass) and a volume (dV: the differential volume) as well as a shape. The shape is typically considered to be a hexahedron whose six surfaces are aligned with the coordinate system as shown in Fig. 8.1. The coordinate system in this whole book is the rectangular Cartesian coordinate system, which is denoted as x-y-z or 1-2-3 (for the indicial notation), with unit base vectors, ex ð¼ e1 Þ, ey ð¼ e2 Þ and ez ð¼ e3 Þ. Here, the internal force is a three-dimensional surface force applied on each of the six surfaces of a volume element: DFx ; DFy ; DFz on three surfaces facing positive x, y and z directions, respectively. These internal forces are dependent on the surface size; therefore, they are normalized by the surface size, considering that their sizes converge to zero as the number of elements becomes infinite (as a limit), to define stress components; i.e., 0 rxx 1 DFx dFx B C ¼ tx ¼ @ rxy A DA dA rxz 0 1 ryx DFy dFy B C ¼ ty ¼ @ ryy A lim DA!0 DA dA ryz 0 1 rzx DFz dFz B C ¼ tz ¼ @ rzy A lim DA!0 DA dA rzz lim DA!0 ð8:1Þ Here, the traction vectors, tx ; ty ; tz , are on the surface facing positive x, y and z directions, respectively, and, for the stress component, the first and second subscripts represent the surface direction and the component direction, respectively. The nine stress components are stored either in a matrix or column/row vectors: © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_8 119 120 8 Stress 0 0 rxy rxx B r ¼ @ ryx rzx ryy rzy 1 0 rxz r11 C B ryz A¼@ r21 rzz r31 or rT ¼ rxx ryy rzz ¼ ð r11 r22 r33 rxy r12 r12 r22 r13 r23 r32 r33 ryx r21 ryz r23 B B B B B 1 B B B C Aor r ¼ B B B B B B B B @ rzy r32 rxz r13 rxx ryy rzz rxy ryx ryz rzy rxz rzx 1 0 C B C B C B C B C B C B C B C B C¼B C B C B C B C B C B C B C @ A r11 1 r22 C C C r33 C C r12 C C C r21 C C r23 C C r32 C C C r13 A r31 rzx r31 Þ ð8:2Þ Here, r is the Cauchy stress tensor (with nine components) as the force intensity normalized with the current surface area as a true stress measure. For the theory of infinitesimal deformation, there is no distinction between the normalization with the current area and the initial area, which represents the true and engineering stresses, respectively. Here, rxx ; ryy ; rzz are known as the normal components and rxy ; ryz ; rzx ; ryx ; rzy ; rxz are the tangential (or shear) components. In this text, the tensors (or matrix) and vectors are identified with bold characters (there will be further discussion on the difference between the tensor and the matrix later). Note that there are six surfaces for each element and the stress components in Eq. (8.2) are for the three surfaces facing the positive x, y and z directions. As for the stress components for the three surfaces facing the negative directions, the values are the same but with opposite signs by Newton’s third law of action and reaction as illustrated in Fig. 8.2. Therefore, the stress components of the negative surface directions are not separately addressed. However, there still remains some confusion between tension and compression as illustrated in Fig. 8.2 for example. These two quantities are distinctly different in that, for tension, the stress component is positive for the positive surface and negative for the negative surface, while, for compression, the stress component is negative for the positive surface and positive for the negative surface. To account for this critical difference, stress components are applied with the following sign convention: normal and tangential stress components are positive when they are in the positive direction for the positive surface (and in the negative direction for the negative surface), while the normal and tangential stress components are negative when they are in the negative direction for the positive surface (and in the positive direction for the negative surface). The eighteen stress components with positive values are collectively shown in Fig. 8.1. The internal force which is modified into a stress measure (as a force per unit area) on each surface is utilized to formulate the (rigid body) translational and 8 Stress 121 Fig. 8.1 An element of a continuum body in the rectangular Cartesian coordinate system and eighteen positive stress components (with solid and dotted arrows for surfaces facing the positive and negative coordinate directions, respectively) (a) (b) y x z Fig. 8.2 Stresses on the surfaces facing the positive and negative x directions, respectively, which share the same magnitude but opposite signs, as shown for a tension and b compression rotational motions as well as deformation of an individual element for deformable dynamics. As for translation, applying Eq. (1.19) for a continuum body, the total sum of force in the x-direction shown in Fig. 8.3 for six surfaces leads to n o RFx ¼ rxx ðx þ DxÞ rxx ðxÞ DyDz þ ryx ðy þ DyÞ ryx ðyÞ DxDz þ rzx ðz þ DzÞ rzx ðzÞ DxDy þ qbx DxDyDz ¼ ðqDxDyDzÞax ð8:3Þ where the value with the superscript (*) means the average on the surface or in the volume and bx is the body force (such as weight) component per unit mass. The body force which is directly applied to a mass differs from the internal force, which is the surface force applied to surfaces. Considering the following Taylor series, 122 8 Stress Fig. 8.3 Stress components on six surfaces in the x-direction for the volume element in the current configuration @rxx ðxÞ Dx þ HOT @x @ryx ðyÞ Dy þ HOT ryx ðy þ DyÞ ¼ ryx ðyÞ þ @y @r ðzÞ rzx ðz þ DzÞ ¼ rzx ðzÞ þ zx Dz þ HOT @z rxx ðx þ DxÞ ¼ rxx ðxÞ þ ð8:4Þ where HOT stands for the high order term, RFx @rxx @ryx @rzx ¼ þ þ þ qbx ¼ qax Dx;Dy;Dz!0 DxDyDz @x @y @z lim ð8:5Þ As the element size converges to zero, the values lose the (*) notation since they are no longer the average. The same procedure applied to the y and z directions leads to @rxy @ryy @rzy þ þ þ qby ¼ qay @x @y @z @rxz @ryz @rzz þ þ þ qbz ¼ qaz @x @y @z ð8:6Þ HW #8.1 Derive Eq. (8.6). As for rotation, when Eq. (1.22) is applied to a continuum body shown in Fig. 8.4, the total sum of moment in the z-direction by stress components on the x-y plane with respect to the center leads to 8 Stress 123 Fig. 8.4 Stress components in the x-y plane contributing to Mz Dx Dx Dy Dy DyDz þ rxy ðxÞ DyDz ryx ðy þ DyÞ DxDz ryx ðyÞ DxDz 2 2 2 2 2 2 @r ðxÞ @r ðyÞ Dx Dy xy yx ¼ rxy ðxÞDxDyDz þ DyDz ryx ðyÞDyDxDz DxDz þ HOT @x 2 @y 2 ZZZ ¼ qðDxDyDzÞðx2 þ y2 Þaz RMz ¼ rxy ðx þ DxÞ DV ð8:7Þ After considering the Taylor series, lim RMz Dx;Dy;Dz!0 DxDyDz ¼ ¼ lim Dx;Dy;Dz!0 lim Dx;Dy;Dz!0 @rxy Dx @ryx Dy ðrxy þ ryx þ HOTÞ ¼ rxy ryx @x 2 @y 2 ZZZ qðx2 þ y2 Þaz ¼ 0 DV ð8:8Þ where x and y, the two components of a position vector of a point inside the element, vanish as the size of the element converges to zero and az is the angular acceleration about z-axis. Therefore, rxy ¼ ryx ð8:9Þ The same procedure applied for Mx and My leads to rxz ¼ rzx ryz ¼ rzy ð8:10Þ 124 8 Stress HW #8.2 Derive Eq. (8.10). Remark #8.1 Equations of motion, equilibrium conditions and the principle of moment of momentum Equations (8.5) and (8.6) are known as Cauchy’s equations of motion and, when the acceleration vanishes, they are called the force equilibrium coditions. The results derived in Eqs. (8.9) and (8.10) are known as the principle of the moment of the momentum (or simply, the moment equilibrium conditions). Derivations here are for the current configuration, not for the initial configuration; therefore, the gradient in Cauchy’s equations of motion is with respect to the current position vector, x, not the initial position vector, X. For the theory of infinitesimal deformation, in which deformation is so small, x X so that the gradient becomes with respect to the initial position vector X. Remark #8.2 Wave propagation (or vibration) When the stress in Cauchy’s equations of motion is replaced by proper material properties, the equations cover wave propagation in fluids as well as solids of elasticity, viscoelasticity and plasticity, which will be further discussed later. Remark #8.3 The indicial notation and summation convention Three equations derived for translation are simplified to one equation in Eq. (1.26). Such simplification consists of two steps. The first step is to apply the indicial notation, in which x, y and z are replaced with any arbitrary index; i.e., i or j or other index. These indices can then be assigned replacement values of 1, 2 and 3. Then, all three equations are compacted into one expression: 3 P ðrji;j Þ þ qbi ¼ qai for i ¼ 1; 2 and 3 j¼1 or 3 P ð8:11Þ ðrki;k Þ þ qbi ¼ qai for i ¼ 1; 2 and 3 k¼1 Here, note that the summation is performed for the index j or k, which is called the dummy index since the summation is independent of the particular index used. The index i is called the free index, which exists for each term but it stands alone within each term, without being repeated as happens to the dummy index, j and k. Now, the expression can be further simplified in the second step by applying the following Einstein’s summation convention to eliminate the sumP mation notation, ; i.e., whenever an index is repeated once within an any term, it is a dummy index representing summation. ðrji;j Þ þ qbi ¼ qai for i ¼ 1; 2 and 3 ð8:12Þ Therefore, Eq. (8.12) becomes Eq. (1.26) after considering Eq. (1.27). Similarly, three equations for the moments become Eq. (1.27), in which the indices i and j are free indices. 8 Stress 125 Note that the meaning of the two subscripts for the stress component in Eqs. (1.26) and (8.12) are opposite; however, this difference becomes meaningless because of Eq. (1.27). The stress tensor (in the matrix expression) is symmetric: rT ¼ r (where rT is the transpose of r as will be discussed later) Remark #8.4 The Kronecker delta The Kronecker delta, which is very useful in various mathematical expressions, is defined as dij ¼ 1 if i ¼ j 0 if i ¼ 6 j ð8:13Þ Since i and j are free indices, d11 ¼ d22 ¼ d33 ¼ 1, while, d12 ¼ d23 ¼ d31 ¼ d21 ¼ d32 ¼ d13 ¼ 0. dii ¼ d11 þ d22 þ d33 ¼ 3, for which i is the dummy Also, index. The matrix, dij , whose component is the Kronecker delta, represents the identity matrix, which is also often denoted with I. HW #8.3 Prove that dim am ¼ ai , dim Tmj ¼ Tij , dim dmj ¼ dij and dim dmj djn ¼ din . Remark #8.5 Equation (1.26) is valid for deformable body dynamics and becomes Eq. (1.28) for deformable body statics such as plasticity; however, Eq. (1.27) is valid for both. Equations (1.27) and (1.28) imply that translation and rotation occur virtually spontaneously when deformation occurs without consuming any energy for deformable statics; therefore, all energy (or external work applied) is used for deformation (as will be derived later), which is mostly dissipated as heat in plasticity. For the elastic body, deformation energy is not dissipated but stored. Remark #8.6 Area vector Area is a vector, whose components are the projected area on the y-z, z-x and x-y planes, respectively. To prove it, consider the area, which intersects with the axes at (a, 0, 0), (0, b, 0) and (0, 0, c) as shown in Fig. 8.5, Then, 0 1 0 1 ex a 0 1@ 1 A¼ 0 A @ b A ¼ a 2 2 c c 0 ey 0 b 0 bc 1 0 1 0 1 1 ez Ax a 2 A ¼ @ Ay A @ 1 A c ¼ @ ac b 2 1 ab c Az c 2 ð8:14Þ (with three unit base vectors, ex , ey and ez ). Remark #8.7 Traction vector The nine components of the Cauchy stress shown in Eq. (8.2) are the surface force intensity per unit area obtained for six surfaces facing positive x, y and z axes. Now, consider the traction vector, the force intensity per unit area, for the area facing an arbitrary n direction, for which nT ¼ ðcos hx ; cos hy ; cos hz Þ ¼ ðcos h1 ; cos h2 ; cos h3 Þ while cos hi is known as the direction of cosine defined in Fig. 8.5a. Then, the total force of the area facing the n direction, Fn, becomes, 126 8 Stress (a) (b) Fig. 8.5 a The unit normal direction of the area, n, and the definition of the direction of cosine, b the area vector, A, and the traction vector, tn 0 1 0 rxx Ax þ ryx Ay þ rzx Az rxx B C B C B Fn ¼ @ Fny A ¼ @ rxy Ax þ ryy Ay þ rzy Az A ¼ @ rxy rxz Ax þ ryz Ay þ rzz Az rxz Fnz Fnx 1 0 ryx ryy 10 1 rzx Ax CB C rzy A@ Ay A ¼ rT A ryz rzz Az ¼ r jAjn ¼ rjAjn T considering Eq. (8.14). Therefore, the traction vector, tn, becomes 0 1 0 rxx tx F n tn ¼ @ ty A ¼ ¼ @ rxy jAj rxz tz ryx ryy ryz 10 1 rzx nx rzy A@ ny A ¼ rT n ¼ rn rzz nz ð8:15Þ where n is the unit vector of an area. Furthermore, rnn ¼ n tn ¼ n rnð¼ nT rnÞ rnm ¼ m tn ¼ m rnð¼ mT rnÞ ¼ rmn ¼ n rmð¼ nT rmÞ ð8:16Þ for the normal and tangential components of traction where m is the unit vector tangential to the area EX #8.1 Applying the indicial notation, Eq. (8.15) becomes 0 1 0 r11 t1 @ t2 A ¼ @ r12 t3 r13 or r21 r22 r23 10 1 0 r31 n1 r11 r32 A@ n2 A ¼ @ r21 r33 n3 r31 r12 r22 r32 10 1 r13 n1 r23 A@ n2 A r33 n3 ð8:17Þ 8 Stress ti ¼ 3 X 127 rji nj ¼ j¼1 3 X rTij nj ¼ 3 X j¼1 rij nj ¼ 3 X j¼1 rki nk ¼ k¼1 3 X rTik nk ¼ k¼1 3 X rik nk for k¼1 i ¼ 1; 2; 3 After applying the summation convention, this becomes ti ¼ rji nj ¼ rTij nj ¼ rij nj ¼ rki nk ¼ rTik nk ¼ rik nk ð8:18Þ with the free index, i, and the dummy indices, j and k, significantly simplifying the expression. Remark #8.8 Notation for the operation of vectors and matrices (and tensors) Some of the notations used for the operation of vectors and matrices (and tensors discussed in Chap. 9) are summarized here. Further notations will be supplied later when necessary. 1. Bold lower case letters are usually used for vectors and bold upper case letters are usually used for matrices and tensors. 2. A column vector is standard, for example, 0 1 a1 a ¼ @ a2 A and, its transpose, aT ¼ ð a1 a2 a3 Þ ð8:19Þ a3 3. Dot product of two vectors a bðwith a dotÞ ¼ aT bðwithout a dotÞ ¼ ai ei bj ej ¼ ai bj ei ej ¼ ai bj dij ¼ ai bi ð¼ a scalar, cÞ ð8:20Þ Equivalently, in a matrix form 0 a b ¼ ð a1 a2 1 b1 a3 Þ @ b2 A b3 4. For a scalar function of a vector, f = f(x), df ¼ @f @f @f dx1 þ dx2 þ dx3 @x1 @x2 @x3 ð8:21Þ 128 8 Stress ¼ 0 @f @x1 @f @x2 @f @x3 1 dx1 @ dx2 A ¼ @f dxðwith a dotÞ @x dx3 @f T ¼ dxðwithout a dotÞ @x ð8:22Þ or equivalently, in index notation df ¼ @f dxi @xi ð8:23Þ 5. For a vector function of a vector, u = u(x), 1 @u1 @u1 @u1 dx1 þ dx2 þ dx3 C @x2 @x3 0 1 B C B @x1 du1 C B C B @u2 @u2 @u2 B C C du ¼ @ du2 A ¼ B dx þ dx þ dx 1 2 3C B @x @x2 @x3 C B 1 du3 C B A @ @u3 @u3 @u3 dx1 þ dx2 þ dx3 @x1 @x2 @x3 1 0 @u1 @u1 @u1 B @x1 @x2 @x3 C0 1 C dx1 B C B B @u2 @u2 @u2 CB C @u CB C ¼B B @x @x @x C@ dx2 A ¼ @x dxðwithout a dotÞ 2 3C B 1 C B @ @u3 @u3 @u3 A dx3 @x1 @x2 @x3 0 ð8:24Þ or equivalently in index notation dui ¼ @ui dxj @xj ð8:25Þ @ui T @u Therefore, a @u @x dxð¼a @x dxÞ becomes equivalent with ai dui ¼ ai @xj dxj , which is used in Eq. (8.16) 6. For an equation which involves the fourth order tensor, C, (to be discussed in Chap. 9) such as Eq. (1.30), rij ¼ Cijkl Ekl , r ¼ CEðwithout a dot) References 129 References Dieter, G. E., & Bacon, D. J. (1986). Mechanical metallurgy (Vol. 3). New York: McGraw-hill. Hosford, W. F., & Caddell, R. M. (2011). Metal forming: Mechanics and metallurgy. Cambridge University Press. Shames, I. H., & Pitarresi, J. M. (2000). Introduction to solid mechanics. Pearson College Division. Chapter 9 Tensors The stress with nine components derived in Eq. (8.1) is a tensor. The main task of tensors is to transform one vector to another; i.e., Ta ¼ b ð9:1Þ where T is a tensor, transforming a vector a to a vector b. More specifically, the tensor allows the following linear transformation: Tðaa1 þ ba2 Þ ¼ Tðaa1 Þ þ Tðba2 Þ ¼ aTa1 þ bTa2 ¼ ab1 þ bb2 ð9:2Þ where a and b are scalars and a1, a2, b1 and b2 are vectors. Equation (8.15) is an example of such transformation, Eq. (9.1), for which T ¼ r ¼ rT and a = n and b = tn. As confirmed in Eq. (8.15), the transformation is conveniently expressed when T is in a matrix form and vectors are in the form of column vectors. As shown in Eq. (8.2), a tensor can also be expressed in a vector form but, to express its role as a transformation, its matrix expression is the standard; i.e., 0 T11 T12 Ta ¼ @ T21 T22 0 T311 T32 bx ¼ @ by A bz 10 1 0 Txx T13 a1 T23 A@ a2 A ¼ @ Tyx Tzx T33 a3 Txy Tyy Tzy 10 1 0 1 Txz ax b1 Tyz A@ ay A ¼ b ¼ @ b2 A Tzz az b3 ð9:3Þ or bi ¼ Tij aj ð¼Tik ak Þ ð9:4Þ as demonstrated in Eqs. (8.17) and (8.18). © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_9 131 132 9 Tensors Equation (9.3) confirms that the first column of the matrix for T is Tex (=Te1), the second column is Tey (=Te2) and the third one is Tez (=Te3). Therefore, the component of a tensor T in the matrix form becomes Tij ¼ ei Tej ð9:5Þ Remark #9.1 Product of two tensors Consider two tensors, T and S, and the following sequential transformation of vectors, a to b and then to c: Ta = b and Sb = c. Then, Sb = S(Ta) = (ST) a = Aa = c, in which a new tensor is introduced as the product of two tensors, A = ST, while ci = Sijbj and bj = Tjkak. Therefore, ci = SijTjkak = Aikak(= Aijaj) so that Aik = SijTjk (with the dummy index j and free indices, i and k), which is equivalent with the product of two matrices in mathematical manipulation. Note that TS is not equal with ST; i.e., the tensor product is not commutative. Remark #9.2 Identity tensor The identity tensor I transforms any vector into itself. Therefore, it consists of the following three column vectors, Ie1 = e1, Ie2 = e2 and Ie3 = e3 so that Iij is the Kronecker delta, dij . Remark #9.3 Transpose of a tensor For the transpose of a tensor T, denoted by TT, b Ta ¼ a T T b. Therefore, ei Tej ð¼ Tij Þ ¼ ej T T ei ð¼ TjiT Þ; i.e., TTij = Tji. Consequently, the column and row vectors which construct the original tensor are exchanged in its transpose tensor. HW #9.1 Prove that, for the transpose of the product of two tensors, (AB)T = BTAT. Remark #9.4 Inverse tensor For the inverse tensor of a tensor T, denoted by T−1, T−1T = I and TT−1=I. The inverse tensor exists when the determinant of T, detT, does not vanish. T 1 ¼ 1 ðCij ÞT det T where (Cij)T is the transpose matrix composed of the cofactor of Tij. HW #9.2 Prove that, for the inverse tensor of the product of two tensors, (AB)−1 = B−1A−1. HW #9.3 Confirm that T 1 ¼ 1 det T T22 T21 T12 T11 Remark #9.5 Symmetric and anti-symmetric (skew-symmetric) tensor A tensor T is called symmetric, if T = TT; i.e., its column vectors are equal with its row vectors: Tij = TTij = Tji. A tensor T is called anti-symmetric (or 9 Tensors 133 skew-symmetric), if T = −TT: Tij = −TTij = −Tji. Note that the diagonal components of an anti-symmetric tensor are zero. Any tensor T can be decomposed into symmetric and anti-symmetric tensors as 1 1 T ¼ ðT þ T T Þ þ ðT T T Þ 2 2 1 TS ¼ ðT þ T T Þ 2 1 T A ¼ ðT T T Þ 2 where TS is symmetric and TA is anti-symmetric. HW #9.4: Trace of a tensor or trace of the product of two tensors Trace of a tensor is the sum of the diagonal terms; i.e., trðTÞ ¼ Tij dij ¼ Tii . Obviously, tr(T) = tr(TT). Now, the trace of the product of two tensors becomes trðABÞ ¼ Aij Bik dik ¼ Aij Bji ¼ trðBAÞ A B ¼ B Að6¼Aij Bij Þ. If any one of the two tensors are symmetric, for example, if B is symmetric to A, then A B ¼ AS B, since the trace of the product of symmetric and anti-symmetric tensors becomes zero. Prove this. Therefore, if any one of the two tensors is symmetric, A Bð¼ B AÞ ¼ Aji Bji ¼ Aij Bij . Then, the trace of the product of two tensors becomes the dot product of two vectors (a well known manipulation in linear algebra), in which tensor components are treated as vector components as shown in Eq. (8.2) for the stress tensor as an example. Remark #9.6 Orthogonal tensor A transformation by the orthogonal tensor R represents rigid body rotation (and reflection, which is not a main concern here). If e1, e2 and e3 rotate to e’1, e’2 and e’3 respectively by rigid body motion, while keeping their sizes and relative directions the same (such as being orthogonal to each other), then Rei = e’i , which provides three unit column vectors of R, considering Eq. (9.5). Furthermore, 0 1 e01T RT R ¼ @ e02T Að e01 ; e02 ; e03T 0 1 ðRe1 ÞT e03 Þ ¼ @ ðRe2 ÞT Að Re1 ; Re2 ; ðRe3 ÞT Re3 Þ ¼ I ð9:6Þ meaning that the unit column vectors of the orthogonal tensor are orthogonal to each other. Now, consider Ra = b. Then, RTRa = RTb = a by Eq. (9.6). Also, RRTb = Ra = b. Since b is arbitrary, RRT = I, meaning that unit row vectors of the orthogonal tensor are also orthogonal to each other. Consequently, for the orthogonal tensor R, its transpose tensor is its inverse tensor: RT = R−1. As for its determinant, detRT R¼ detRT detjRj ¼ detRRT ¼ ðdetjRjÞ2 ¼ detjI j ¼ 1 so that detjRj ¼ 1 (+1 for rigid body rotation and −1 for reflection). 134 9.1 9 Tensors Transformation Laws for Vectors and Tensors When there is a change of rectangular Cartesian coordinate system by rigid body rotation, the components of a vector and a tensor change accordingly. Consider the rigid body rotation of a coordinate system by an orthogonal tensor, which transforms e1, e2 and e3 to e01 ; e02 and e03 ; respectively; i.e., Rei = e01 : Then, Rij ¼ ei Rej ¼ ei e0j and the first, second and third column vectors of R are e01 ; e02 and e03 ; respectively. Now, consider a vector v, then v ¼ v0i e0i ¼ vj ej where ej ¼ ðej e0i Þe0i ; therefore, v ¼ vj ej ¼ vj ðej e0i Þe0i ¼ v0i e0i , leading to v0i ¼ vj ðej e0i Þ ¼ Rji vj ð9:7Þ which in matrix form becomes v0 ¼ RT v ð9:8Þ where v0 , v and RT are a column vector consisting of new components, a column vector consisting of old components and a matrix made of the transpose of the orthogonal tensor, which rotates the coordinate system, respectively. Note that the relationship in Eq. (9.8) is the matrix expression of the component change shown in Eq. (9.7) and it is not a transformation by a tensor shown in Eq. (9.1). Now, consider a tensor T, then its components become, according to Eq. (9.5), Tmn ¼ em Ten and Tij0 ¼ e0i Te0j ; therefore, Tij0 ¼ e0i Te0j ¼ ðe0i em Þem Tðe0j en Þen ¼ ðe0i em Þðe0j en Þem Ten ¼ Rmi Rnj Tmn or ð9:9Þ 0 Tij ¼ Rim Rjn Tmn which becomes in a matrix form T 0 ¼ RT TR or T ¼ RT 0 RT ð9:10Þ where T 0 , T and R are the matrix consisting of new components, the matrix consisting of old components and a matrix made of the orthogonal tensor, which rotates the coordinate system, respectively. Note that the transformation law in Eq. (9.10) is the matrix expression of the tensor component change shown in Eq. (9.9) and it is not the product of tensors. 9.1 Transformation Laws for Vectors and Tensors 135 Remark #9.7 Dyadic product of two vectors The dot product of two vectors, a and b, produces a scalar value s as 0 1 b1 a bð¼ aT bÞ ¼ ð a1 ; a2 ; a3 Þ@ b2 A ¼ ai bi ¼ s b3 which is the product of the row vector and the column vector (note that there is no dot for aT b, while a b has a dot, since a b just means the dot product of two vectors, while aT b means the multiplication of a row vector aT and a column vector b, in which the column vector is considered to be the standard form of a vector). The dyadic product of two vectors, denoted as a b, produces a tensor T as 0 1 0 1 a1 a1 b1 a 1 b2 a1 b3 ð9:11Þ a b ¼ @ a2 A ð b1 ; b2 ; b3 Þ ¼ @ a2 b1 a 2 b2 a2 b3 A ¼ T a3 a3 b1 a 3 b2 a3 b3 which is the product of a column vector and a row vector. Therefore, Tij = aibj. Obviously, ða bÞ c ¼ aðb cÞ ¼ aðbT cÞ, which becomes a column vector. Note that the dot product and dyadic product of two vectors resembles the multiplication of two matrices with the sizes of (m n) and (n m), which resulted in a (m m) matrix. For the dot product, m = 1 and n = 3, while for the dyadic product, m = 3 and n = 1; i.e., a b ¼ aT b and a b ¼ abT . HW #9.5 Obtain nine tensors for ei ej and then show that a tensor T becomes T ¼ Tij ei ej ¼ Tij0 e0i e0j ð9:12Þ Utilizing Eq. (9.12), derive the transformation law for the component change shown in Eq. (9.9). Remark #9.8 If the first and second subscripts of the stress components represent the surface direction and the component direction, respectively, r0ij ¼ e0j t0i ¼ e0j rT e0i ¼ e0j re0i , where r is the stress based on ei=1,2,3, considering Eqs. (8.15) and (8.17); therefore, 0 10 0 0T 10 1 r11 r12 r13 r11 r12 r13 e1 @ r21 r22 r23 A ¼ @ e0T A@ r21 r22 r23 Að e01 ; e02 ; e03 Þ 2 r31 r32 r33 r31 r32 r33 e0T 3 Then, since the first, second and third column vectors of R are e’1, e’2 and e’3, respectively, r0 ¼ RT rR which complies with Eq. (9.10). Note that r0ij ¼ r0ji in Eq. (9.13). ð9:13Þ 136 9 Tensors HW #9.6 The constitutive law of linear elasticity is rij ¼ Cijkl Ekl as shown in Eq. (1.30) where rij and Ekl are the components of the tensors, r and E, defined in Eqs. (8.1) and (1.29), respectively. Considering the transformation law of the tensor shown in Eq. (9.9) for r and E, derive the following transformation law for the elastic modulus tensor: 0 Cpqrs ¼ Rip Rjq Rkr Rls Cijkl ð9:14Þ Remark #9.9 Generalization of tensor Generalizing the transformation laws for a vector and a tensor, derived in Eqs. (9.7) and (9.9) as well as (9.14), the following generalized tensor definition is developed based on the transformation law in the rectangular Cartesian coordinate system: s0 ¼ s : zeroth order tensorðfor any sclar sÞ v0i ¼ Rmi vm : first order tensorðfor a vector such as a position vectorÞ Tij0 ¼ Rmi Rnj Tmn : sec ond order tensorðfor a tensor such as the Cauchy stressÞ 0 Tijk ¼ Rmi Rnj Rpk Tmnp : third order tensor 0 Tijkl ¼ Rmi Rnj Rpk Rql Tmnpq : fourth order tensorðsuch as the elastic modulusÞ ð9:15Þ A tensor without any description usually means a second-order tensor. Remark #9.10 Mohr’s circle for a two-dimensional symmetric tensor The stress for the plane stress state is 0 r11 r ¼ @ r21 0 r12 r22 0 1 0 0 rxx 0 A ¼ @ ryx 0 0 rxy ryy 0 1 0 0A 0 Exy Eyy 0 1 0 0 A Ezz Exy Eyy 0 1 0 0A 0 and its strain for isotropic linear elasticity becomes 0 E11 E ¼ @ E21 0 E12 E22 0 1 0 0 Exx 0 A ¼ @ Eyx E33 0 Also, the strain for the plane strain state is 0 E11 E ¼ @ E21 0 E12 E22 0 1 0 0 Exx 0 A ¼ @ Eyx 0 0 9.1 Transformation Laws for Vectors and Tensors 137 Fig. 9.1 Two-dimensional coordinate system change by rigid body rotation and its stress for isotropic linear elasticity is 0 r11 r ¼ @ r21 0 r12 r22 0 1 0 0 rxx 0 A ¼ @ ryx r33 0 rxy ryy 0 1 0 0 A rzz For these two-dimensional symmetric second order tensors, the transformation law, when there is a coordinate system change as ex0 ¼ cos hex þ sin hey , ey0 ¼ sin hex þ cos hey and ez′ = ez as shown in Fig. 9.1, leads to 0 Tx0 x0 @ Ty0 x0 0 Tx0 y0 Ty0 y0 0 1 0 cos h sin h 0 0 A ¼ @ sin h cos h 0 0 T z0 z0 10 Txx 0 0 A@ Tyx 1 0 Txy Tyy 0 10 cos h 0 0 A@ sin h 0 Tzz 1 sin h 0 cos h 0 A 0 1 or, simply, Tx0 x0 Ty0 x0 Tx0 y0 Ty0 y0 ¼ cos h sin h sin h cos h Txx Tyx Txy Tyy cos h sin h sin h cos h so that ðTxx þ Tyy Þ ðTxx Tyy Þ þ cos 2h þ Txy sin 2h 2 2 ðTxx þ Tyy Þ ðTxx Tyy Þ cos 2h Txy sin 2h ¼ 2 2 ðTyy Txx Þ sin 2h þ Txy cos 2h ¼ T y0 x0 ¼ 2 Tx 0 x 0 ¼ Ty0 y0 Tx0 y0 ð9:16Þ while other components remain the same. HW #9.7 There are two invariants for two-dimensional cases, which are the values of combination of components do not change even when there is a coordinate change: (1) Txx þ Tyy ¼ Tx0 x0 þ Ty0 y0 ¼ trðTÞ, which is the trace of the tensor. 2 (2) Txx Tyy Txy ¼ Tx0 x0 Ty0 y0 Tx20 y0 ¼ detðTÞ, which is the determinant of the tensor. 138 9 Tensors For three-dimensional cases, there is one more invariant, which will be discussed later. Confirm Eq. (9.16) and the two invariants. The transformation law derived in Eq. (9.16) can be translated figuratively using Mohr’s circle shown in Fig. 9.2. The procedure to draw Mohr’s circle is Set up A : ðTxx ; Txy Þ Set up B : ðTyy ; Txy Þ T þT Set up C : ð xx 2 yy ; 0Þ Draw a circle centered at C and connecting A and B : Mohr’s circle Rotate the line ACB on Mohr’s circle by 2h opposite to the rotational direction of the coordinate system. Note that the rotation of the coordinate system is counterclockwise with the amount of h in Fig. 9.1 (with the right hand rule for the rotation vector in the positive z-direction) so that line ACB rotates clockwise with the amount of 2h in Fig. 9.2 (which is equivalent with rotating by 2h). When h is negative in Fig. 9.1, rotating clockwise with the amount of jhj, line ACB rotates counterclockwise with the amount of the amount of 2jhj. Equation (9.16) is generally valid regardless of the h value. (6) Read out the position of A’, which is ðrx0 x0 ; rx0 y0 Þ (7) Read out the position of B’, which is ðry0 y0 ; rx0 y0 Þ (1) (2) (3) (4) (5) HW #9.8 Prove that the positions of A’ and B’ in Mohr’s circle are ðrx0 x0 ; rx0 y0 Þ and ðry0 y0 ; rx0 y0 Þ as obtained in Eq. (9.16). HW #9.9 There are two invariants in Mohr’s circle: the center position and the size of the circle. Express two invariants confirmed in HW #9.7 with the two invariants Fig. 9.2 Mohr’s circle 9.1 Transformation Laws for Vectors and Tensors 139 obtained from Mohr’s circle. Note that there are only two independent invariants for two-dimensional cases (and three independent invariants for three-dimensional cases); however in truth are an infinite number of invariants since any function of invariants is also invariant. 9.2 Eigenvectors and Eigenvalues in Linear Algebra One of the major elements in linear algebra is algebraic manipulation, Aa = b where A is an n n matrix and a and b are n 1 column vectors. Here, the matrix A linearly transforms a to b, which is emulated (or adopted) in tensor manipulation as shown in Eq. (9.1). The difference between a matrix and a tensor (and also a vector in linear algebra and a vector as the first order tensor) is that the tensor quantities are closely tied with the rectangular Cartesian coordinate system as mechanical quantities such that they follow the transformation laws summarized in Eq. (9.15) for coordinate system changes, while a matrix and a vector are defined as mathematical tools for mathematical manipulation in linear algebra. Therefore, the tensor quantity may be expressed in a matraix form or in a vector as demonstrated in Eq. (8.2). The theory of eigenvalues and eigenvectors originated in linear algebra; therefore, it is applicable for tensors with a few modifications. Consider the algebraic transformation Aa = b, with an n n square matrix A and n 1 column vectors a and b. Among all possible a’s, a particular a*, for which A transforms it into a vector which is aligned (or parallel) with a* itself, is the eigenvector; i.e., when the following is held for a matrix A Aa ¼ ka ð9:17Þ where a* is the eigenvector and k is the corresponding eigenvalue of A. Now, when Eq. (9.17) is valid for A, the following is also valid Aðaa Þ ¼ aAða Þ ¼ akða Þ ¼ kðaa Þ for any a, suggesting that the norm of eigenvectors is indefinite in general. Note also that A may have many eigenvectors with eigenvalues or A may not have any at all. HW #9.10 Consider (1) A is an n x n identity matrix I (or the identity tensor with n = 3), then confirm that any vector is the eigenvector, while their eigenvalues are all unity. (2) A is aI, then any vector is the eigenvector, while their eigenvalues are a. (3) A is a 2 2 anti-symmetric matrix (or a tensor), A¼ 0 A A 0 140 9 Tensors then confirm that Aa is vertical to a for any a (meaning that the dot product of Aa and a is always zero), suggesting that an anti-symmetric matrix or tensor does not have any eigenvectors in real space. The mathematical procedure to obtain the eigenvalues/eigenvectors is that, from Eq. (9.17), ðA kIÞa ¼ 0 ð9:18Þ which is n number of simultaneous linear algebraic equations. Therefore, when the determinant of ðA kIÞ is non-zero, a* is zero, which is a trivial solution. Non-trivial solutions are obtained when the determinant of ðA kIÞ is zero such that n number of simultaneous equations are not completely linearly independent (meaning that some of them are identical as each other so that its non-trivial solutions exist, which are not unique). The condition of the determinant is detðA kIÞ ¼ 0 ð9:19Þ leads to an algebraic equation with n roots for eigenvalues, known as the characteristic equation of A. After the eigenvalues are obtained from Eq. (9.19), eigenvectors are obtained for each eigenvalue from Eq. (9.18), which are not unique so that only the ratio of eigenvectors are determined (therefore, their norms are indefinite). Note that the characteristic equation generally does not have closed-form analytical solutions. Therefore, the case for n = 2 or 3, for which the tensor is relevant and also the analytical solutions of the characteristic equation are easily available, is considered here. When n = 3, the characteristic equation becomes A11 k A12 A13 detðA kIÞ ¼ A21 A22 k A23 ¼ 0 A31 A32 A33 k ð9:20Þ which is the following cubic equation for k: k3 I 1 k2 I 2 k I 3 ¼ 0 ð9:21Þ where 8 I1 ¼ trðAÞ > ¼ Aii > < A A12 A22 I2 ¼ 11 A A22 A32 > 21 > : I3 ¼ detðAÞ A23 A11 A33 A31 A13 1 2 2 ¼ ¼ 12 Aij Aji Aii Ajj trðA Þ ðtrðAÞÞ A33 2 ð9:22Þ Note that roots (or solutions) of Eq. (9.21) may be real and complex. 9.2 Eigenvectors and Eigenvalues in Linear Algebra 141 HW #9.11 Confirm Eqs. (9.21) and (9.22). HW #9.12 When n = 2, derive the following quadratic characteristic equation k2 I1 k þ I2 ¼ 0 ð9:23Þ where I1 ¼ trðAÞ I2 ¼ detðAÞ ð9:24Þ Note that Eq. (9.23) may have real or complex roots. Confirm Eqs. (9.23) and (9.24). HW #9.13 Calculate eigenvalues and eigenvectors for a 2 2 anti-symmetric matrix defined in HW #9.10(3). Since there is no real eigenvector for this case, the eigenvectors are complex numbers and are not fully defined except the ratio of their components since non-trivial solutions are not unique. 9.3 Principal Values and Principal Directions of Real Symmetric Tensors The eigenvalues and eigenvectors of real symmetric tensors are known as principal values and principal vectors (or principal directions); therefore, the procedure to calculate them is the same as the one for eigenvalues and eigenvectors of a matrix already discussed. If the stress tensor is considered as an example along with Eq. (8.15), the principal direction is the surface direction whose traction is aligned with the surface direction such that the traction does not have a shear component (the component tangential to the surface) but only has a normal component. The surface direction is the principal direction (whose size is indefinite as the eigenvector) and the size of the traction is the principal value. Here, it is important to state that any symmetric tensor with real components has a set of principal directions which are orthogonal to each other; therefore, can be considered as the rectangular Cartesian coordinate system. Also, their principal values are real such that there are three normal components only when the tensor is expressed based on the Cartesian coordinate system aligned with the orthogonal set of the principal directions (this will be further discussed later). Now, prove the following statements: the principal values of a real symmetric tensor are real and its principal vectors are orthogonal to each other when the principal values are distinct. To prove the first statement, assume that the principal values are complex for a symmetric matrix with real components (therefore, 142 9 Tensors principal vectors are also complex); i.e., Ta ¼ ka . Then, T a ¼ k a where k and a are complex conjugates. Now, perform the dot product with a and a for each, respectively. Then, the two become a Ta ð¼ aT Ta Þ ¼ a ka ð¼ aT ka Þ ¼ kð aT a Þ and aT Ta ¼ aT ka ¼ kðaT a Þ aT a Þ, after transposing and considering T is symwhich becomes aT Ta ¼ kð metric. Subtracting the second from the first leads to ðk kÞðaT a Þ ¼ 0 ð9:25Þ where aT a 6¼ 0 since the principal vector is non-trivial. Therefore, k ¼ k. HW #9.14 Confirm that, when Ta ¼ ka , Ta ¼ ka where k and a are complex conjugates of k and a , while T is a 2 2 real symmetric matrix for simplicity. For the second statement, consider two principal values k1 and k2 while their corresponding principal vectors are a1 and a2 , respectively. Then, Ta1 ¼ k1 a1 and T T T Ta2 ¼ k2 a2 . Therefore, aT 2 Ta1 ¼ k1 ða2 a1 Þ and a1 Ta2 ¼ k2 ða1 a2 Þ. Transposing T to the second one and considering that T is symmetric leads to a2 Ta1 ¼ k2 ðaT 2 a1 Þ. Therefore, ðk1 k2 ÞðaT 2 a1 Þ ¼ 0 ð9:26Þ so that, when principal values are distinct (k1 6¼ k2 ), meaning that the characteristic equations in Eqs. (9.21) and (9.23) do not have a repeating root, their principal vectors are orthogonal to each other. If principal values are the same for principal vectors, a1 and a2 (as double roots of the characteristic equation), then by Eq. (9.26), the principal vectors may not be orthogonal to each other in general. Rather, Ta1 ¼ ka1 and Ta2 ¼ ka2 so that Tðaa1 þ ba2 Þ ¼ kðaa1 þ ba2 Þ for any scalars, a and b. Therefore, all possible principal vectors form a plane by aa1 þ ba2 . This plane is normal to the third principal vector of the principal value, which is distinct from the double roots, for the case of n = 3. If n = 2, the plane is the whole x-y plane. When n = 3 and if the then characteristic equation has triple roots, k ¼ k1 ¼ k2 ¼ k3 , Tðaa1 þ ba2 þ ca3 Þ ¼ kðaa1 þ ba2 þ ca3 Þ with arbitrary scalars, a, b and c so that all possible principal vectors form the entire three-dimensional space. Note, however, that, when n = 2 and there are double roots so that the entire x-y plane is the principal direction, one set of two orthogonal principal directions can be chosen even if the choice is not unique. Similarly, when n = 3 and there are double or triple roots, a set of three orthogonal principal vectors always can be chosen, even though they are not unique. 9.3 Principal Values and Principal Directions of Real Symmetric Tensors 143 HW #9.15 According to Eq. (9.5), Tmn ¼ em Ten and Tij0 ¼ e0i Te0j , which are the tensor components when the rectangular Cartesian coordinate systems are based on ei=1,2,3 and e0i1;2;3 ; respectively. Now, consider the unit vectors based on three orthogonal principal vectors, ei¼1;2;3 ¼ ai¼1;2;3 =ai¼1;2;3 , then Tei ¼ ki ei (without summation convention). When the rectangular Cartesian coordinate system is aligned with the principal vectors, then Tij ¼ ei Tej ¼ ej ðkj ej Þ ¼ kj dij (without summation convention); therefore, 0 1 0 T 1 8 k1 0 0 e1 > > > > T ¼ @ 0 k2 0 A ¼ @ eT A Tij ð e1 ; e2 ; e3 Þ ¼ RT TR > 2 > < 0 0 k3 0 eT 3 10 T 1 k1 0 0 e1 > > > @ > A @ A ¼ R T RT e ; e ; e > 0 k T ¼ ð Þ 0 eT 2 1 2 3 > 2 : T 0 0 k3 e3 ð9:27Þ where the three column vectors of R* are three unit principal vectors. Confirm that Eq. (9.27) complies with Eq. (9.10). Note that this is applicable with a set of orthogonal principal directions not uniquely chosen if the principal values are double or triple roots. Also, note that invariants shown in Eqs. (9.22) and (9.24), which are general for symmetric and non-symmetric matrics, become 8 < I1 ¼ trðTÞ ¼ Tii ¼ k1 þ k2þ k3 ð9:28Þ I2 ¼ 12 Tij Tji Tii Tjj ¼ 12 Tij Tij Tii Tjj ¼ k1 k2 k2 k3 k3 k1 : I3 ¼ detðTÞ ¼ k1 k2 k3 and I1 ¼ trðTÞ ¼ Tii ¼ k1 þ k1 I2 ¼ detðTÞ ¼ k1 k2 ð9:29Þ respectively. The principal values contain the maximum and minimum values among all possible normal component values of a real symmetric tensor as proven here. Equation (9.9) is the relationship between the components of a tensor T when the rectangular Cartesian coordinate systems are based on ei=1,2,3 and e0i1;2;3 . Now, consider the relationship between the components of a real symmetric tensor T when the rectangular Cartesian coordinate systems are based on e*i =1,2,3 and e0i1;2;3 . Then, for any normal (or diagonal) component, 0 k1 B Tii0 ¼ e0 i T e0i ¼ ð a; b; cÞ @ 0 0 0 k2 0 10 1 a CB C 0 A@ b A c k3 0 i ¼ 1 or 2 or 3ðwithout summation conventionÞ ¼ k1 a 2 þ k 2 b 2 þ k 3 c 2 144 9 Tensors where T* and e0i1;2;3 are based on e*i =1,2,3; i.e., e0 i ¼ ae1 þ be2 þ ce3 with i = 1 or 2 or 3. Now, without loss of generality, assume that k1 k2 k3 . Then, k1 ¼ k1 ða2 þ b2 þ c2 Þ k1 a2 þ k2 b2 þ k3 c2 ¼ Tii0 since a2 þ b2 þ c2 ¼ 1. Similarly, k3 ¼ k3 ða2 þ b2 þ c2 Þ k1 a2 þ k2 b2 þ k3 c2 ¼ Tii0 Therefore, the principal values contain the maximum and minimum values among all possible normal component values. Note here that, when there is a change of the coordinate system, tensor components vary accordingly. However, the maximum and minimum normal values among all possible normal component values incurred by the coordinate system do not change so that the characteristic equation does not change when there is a change of the coordinate; therefore, the coefficients of the characteristic equation become the invarants. HW #9.16 p 0 , confirm that 0 p possible principal vectors 0 form the1x-y plane. (2) For a three-dimensional real p 0 0 symmetric matrix, T ¼ @ 0 p 0 A, confirm that possible principal vectors form 0 0 q the x-y plane, which is orthogonal to the 0third principal 1 vector. (3) For a p 0 0 three-dimensional real symmetric matrix, T ¼ @ 0 p 0 A, confirm that possible 0 0 p principal vectors form the whole x-y-z space. This case is introduced in Eq. (1.32) for the Newtonian viscous fluid where p is the (static) pressure. Since three orthogonal principal directions in any direction can form the rectangular Cartesian system, T is invariant for any coordinate system change by rotation so that the static pressure is always applied to the normal to any surface. The procedure to solve the characteristic equation of the three-dimensional real symmetric tensor, Eq. (9.21), is discussed here. For this purpose, a stress tensor is considered here, even though the procedure is applicable for any three-dimensional real symmetric tensor. (1) For a two-dimensional real symmetric tensor, T ¼ Remark #9.11 Decomposition of the stress tensor into hydrostatic and deviatoric stress tensors A real symmetric stress tensor can be decomposed into hydrostatic and deviatoric stress tensors; i.e., 9.3 Principal Values and Principal Directions of Real Symmetric Tensors 145 1 r ¼ S þ trðrÞI 3 or 1 rij ¼ Sij þ rkk dij 3 ð9:30Þ or 0 2r11 r22 r33 3 B rij ¼ @ r21 r12 r13 2r22 r33 r11 3 r23 1 C A 2r33 r11 r22 r31 r32 3 0 r11 þ r22 þ r33 0 B B 1B B 0 r11 þ r22 þ r33 þ B 3B B @ 0 0 0 0 1 C C C C C C C A r11 þ r22 þ r33 where S is the deviatoric stress tensor and 13 trðrÞI is the hydrostatic stress tensor. Note that tr(S) = Skk = 0 (since rii ¼ Sii þ 13 rkk dii ¼Sii þ rkk ). HW #9.17 Prove that three principal directions are preserved and all three principal values are smaller by hydrostatic values for the deviatoric stress tensor compared to those of the original stress tensor. Note that a stress tensor may be expressed with a 9 1 column vector depending on convenience as discussed with Eq. (8.2). However, it is impossible to plot a 9 1 column vector. Additionally, our main concern is normal components; therefore, a 3 1 column vector with three normal components is considered here. Then, r ¼ rS þ rH with 0 1 0 1 0 1 0 1 2r11 r22 r33 r11 1 S11 1 r kk @1A r ¼ @ r22 A; rS ¼ @ S22 A ¼ @ r11 þ 2r22 r33 A; rH ¼ 3 3 1 r33 S33 r11 r22 þ 2r33 which is plotted in Fig. 9.3. Note that the hydrostatic stress is in the direction of (1,1,1), the hydrostatic line direction, and the deviatoric stress is on the deviatoric 0 1 plane, which is vertical to the 1 hydrostatic line, ðS11 þ S22 þ S33 ¼ 0 with rTS @ 1 A ¼ 0Þ. Also note that 1 0 1 0 1 0 1 1 SI rI r kk @1A @ rII A ¼ @ SII A þ ð9:31Þ 3 1 rII SIII 146 9 Tensors Fig. 9.3 A three-dimensional (normal) stress vector and its decomposition into deviatoric and hydrostatic stress vectors where rI;II;III and SI;II;III are the principal values of the stress tensor and the deviatoric stress tensor, respectively. Considering Eq. (9.31), in order to calculate rI;II;III , SI;II;III are obtained as three roots of the following cubic equation for k: k3 J 2 k J 3 ¼ 0 ð9:32Þ 8 < J1 ¼ trðSÞ ¼ Sii ¼ SI þ SII þ SIII ¼ 0 J2 ¼ 12 Sij Sji Sii Sjj ¼ 12Sij Sij ¼ 12 ðS2I þ S2II þ S2III Þ : J3 ¼ detðSÞ ¼ 13 Sij Sjk Ski ¼ SI SII SIII ð9:33Þ where Now, consider the vector with three principal values of the deviatoric stress tensor pffiffiffiffiffiffiffi shown in Eq. (9.31) as S*, then its size is specified as jS j ¼ 2J2 and SI ¼ S ~e1 where ~ei¼1;2;3 are unit base vectors in Fig. 9.3. When ~e1 is decomposed into hydrostatic and deviatoric parts, ~e1 ¼ ~e1S þ ~e1H 0 1 0 2 1 011 1 3 3 Aþ@1A ¼ @ 0 A ¼ @ 1 3 3 1 1 0 3 3 then, with S ~e1H ¼ 0, SI ¼ S ~e1 ¼ S ~e1S rffiffiffi rffiffiffiffiffi 2 J2 cos h ¼ jS jj~e1S j cos h ¼ jS j cos h ¼ 2 3 3 ð9:34Þ 9.3 Principal Values and Principal Directions of Real Symmetric Tensors 147 where h, known as the Lode angle, is the angle between ~e1S and S on the deviatoric plane. Similarly, rffiffiffi rffiffiffiffiffi 2 2p J2 2p cosð hÞ SII ¼ S ~e2 ¼ S ~e2S ¼ jS j cosð hÞ ¼ 2 3 3 3 3 ð9:35Þ rffiffiffi rffiffiffiffiffi 2 2p J2 2p SIII ¼ S ~e3 ¼ S ~e2S ¼ cosð þ hÞ jS j cosð þ hÞ ¼ 2 3 3 3 3 as shown in Fig. 9.4. Therefore, derivation of the Lode angle completes the calculation of the principal values of the deviatoric stress tensor, S. HW #9.18 Algebraically confirm that the angle between ~ei¼1;2;3 is 2p 3 on the deviatoric plane. The Lode angle h is obtained from Eq. (9.32), replacing SI with k, rffiffiffiffiffi 32 J2 J2 3 J2 cos h J3 ¼ 0 cos h 2 8 3 3 which becomes 2 32 J2 ð4 cos3 h 3 cos hÞ ¼ J3 3 Since ð4 cos3 h 3 cos hÞ ¼ cosð3hÞ, 3 J3 3 2 cosð3hÞ ¼ 2 J2 Fig. 9.4 S* with three principal values of the deviatoric stress tensor on the deviatoric plane ð9:36Þ 148 9 Tensors Since, in addition to a solution of h, 2p 3 h is also a solution of Eq. (9.36), the 2p three solutions are cos h, cosð 3 hÞ and cosð2p 3 þ hÞ for Eq. (9.36) and three principal values are derived in Eqs. (9.34) and (9.35). If the angle h satisfies Eq. (9.36) with 0 h p3, then SI SII SIII (therefore, rI rII rIII ) as plotted in Fig. 9.5. The principal vectors of the deviatoric stress tensor (and also the stress tensor) are obtained from Eq. (9.18) where A is the deviatoric stress tensor, while the principal values of the stress tensor are obtained from Eq. (9.31). HW #9.19 Confirm that SII and SIII defined in Eq. (9.35) satisfy the characteristic equation, Eq. (9.32). HW #9.20 Confirm the two cases of double roots of the principal values in Fig. 9.5: rffiffiffiffiffi0 1 1 rffiffiffiffiffi0 1 1 2 J J 2@ 12 A or 2 2 @ 12 A S ¼ 2 3 1 3 1 2 Confirm that the condition for the triple roots of the stress tensor is S = 0. HW #9.21 Since J1 = 0 for the deviatoric stress tensor, J2 can be various as 1 1 J2 ¼ Sij Sij ¼ ðS211 þ S222 þ S233 Þ þ S212 þ S223 þ S231 2 2 ¼ ðS11 S22 þ S22 S33 þ S33 S11 Þ þ S212 þ S223 þ S231 1 ¼ ððS11 S22 Þ2 þ ðS22 S33 Þ2 þ ðS33 S11 Þ2 Þ þ S212 þ S223 þ S231 6 1 ¼ ððr11 r22 Þ2 þ ðr22 r33 Þ2 þ ðr33 r11 Þ2 Þ þ r212 þ r223 þ r231 6 Confirm this. Fig. 9.5 Three principal values of the deviatoric stress tensor, SI , SII and SIII , [under the condition of 0 h p3 as a solution of Eq. (9.36)] 120 180 ð9:37Þ 60 S III SI S II 300 240 2 J2 3 0 9.3 Principal Values and Principal Directions of Real Symmetric Tensors 149 HW #9.22 Verify that the second invariants of the stress and the deviatoric stress have the following relationship: 1 I2 ¼ J2 I12 3 ð9:38Þ Remark #9.12 Principal values and principal directions of 2-D real symmetric tensors The eigenvalues and eigenvectors of the real symmetric tensor are principal values and principal vectors. The principal values contain the maximum and minimum values among all possible normal component values of a real symmetric tensor when there is a change in the rectangular Cartesian coordinate system by rigid body rotation, while the principal directions are the corresponding surface directions of the principal values without tangential components, as proven based on the theory of eigenvalues and eigenvectors. Here, principal values and principal vectors are obtained directly considering maximum and minimum normal components of a 2 2 real symmetric tensor. Consider a surface aligned with the n and t directions rotated by a from the x and y directions (with n and t as their unit base vectors, respectively) as shown in Fig. 9.6. Emulating the relationship of Eq. (8.15), the normal and tangential (or shear) components of a symmetric tensor T for this surface becomes 8 Txx Txy cos a > T > > Tnn ¼ n Tn ¼ n Tn ¼ ð cos a sin a Þ > > Tyx Tyy sin a > > > > < ðTxx þ Tyy Þ ðTxx Tyy Þ þ cos 2a þ Txy sin 2a ¼ 2 2 > T T > > Ttn ¼ Tnt ¼ t Tn ¼ n Tt > > > > > ðTyy Txx Þ > : sin 2a þ Txy cos 2a ¼ 2 Fig. 9.6 A surface aligned with the n and t directions rotated by a from the x and y directions ð9:39Þ 150 9 Now, consider the coordinate system change shown in Fig. 9.1, then 8 < Tx0 x0 ¼ Tnn ða ¼ hÞ Ty0 y0 ¼ Tnn ða ¼ h þ p2Þ : 00 Tx y ¼ Ty0 x0 ¼ Ttn ða ¼ hÞ ¼ Ttn ða ¼ h þ p2Þ Tensors ð9:40Þ HW #9.22 Confirm that Eq. (9.40) leads to Eq. (9.16). Note that Ttn ða ¼ hÞ ¼ Ttn ða ¼ h þ p2Þ in Eq. (9.40), since there is a sign change when the coordinate system rotates 90° as shown in Fig. 9.7. This is also confirmed in Mohr’s circle, comparing the shear components at A’ and B’ (or A and B) in Fig. 9.2. To derive the principal values as the extreme values of the normal component, consider @Tnn ¼ ðTyy Txx Þ sin 2a þ 2Txy cos 2a ¼ 2Tnt ¼ 0 @a ð9:41Þ which confirms that the principal values are obtained when the shear component vanishes. This is also confirmed in Fig. 9.2 showing D and E as the maximum and minimum normal components, respectively, without any shear components. As for the principal directions, tan 2a ¼ 2Txy ðTxx Tyy Þ ð9:42Þ as a solution of Eq. (9.41). For 0 a\p (therefore, 0 nonsingular solutions, a1 and a2 , for which 2a\2p), there are two 8 Txx Tyy ffi; > < cos 2a1 ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Txx Tyy 2 2 xy ffi sin 2a1 ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Txx Tyy 2 > ffi; : cos 2a2 ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Txx Tyy 2 2 Txy ffi sin 2a2 ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Txx Tyy 2 ð 2 2 Fig. 9.7 The shear component of a tensor changes its sign when the coordinate system rotates by 90° Þ þ Txy 2 Txx Tyy ð 2 Þ þ Txy T ð 2 ð 2 Þ þ Txy 2 2 Þ þ Txy ð9:43Þ 9.3 Principal Values and Principal Directions of Real Symmetric Tensors 151 HW #9.23 (1) Derive Eq. (9.43) from Eq. (9.42) and show that a1 and a2 are vertical to each other, validating that two principal directions are orthogonal to each other. These orthogonal principal directions can also be confirmed in Fig. 9.2, from the angle between D and E, which correspond to the two principal values. Derive Eq. (9.43) in Fig. 9.2, considering the angle between CA and CD, and CA and CE. (2) Confirm that the two principal values corresponding to a1 and a2 , respectively, are qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 8 < Tnn ¼ ðTxx þ Tyy Þ þ ðTxx Tyy Þ2 þ T 2 for a xy 1 2 2 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi : T ¼ ðTxx þ Tyy Þ ðTxx Tyy Þ2 þ T 2 for a nn xy 2 2 2 ð9:44Þ which correspond to D and E, respectively, in Fig. 9.2. (3) Calculate the eigenvalues and eigenvectors for a 2 2 real symmetric tensor and confirm that they coincide with the principal directions and principal values obtained in Eqs. (9.43) and (9.44), respectively. (4) Confirm that the singular case of Eq. (9.42) is when Txy ¼ 0 and Txx ¼ Tyy , for ðT þ T Þ which the principal directions are indefinite and the principal value is xx 2 yy , which is the double root of the characteristic equation for the eigenvalue. For this singular case, Mohr’s circle converges to a point at C. HW #9.24 The extreme of the shear component nt (1) As for the extreme of the shear component, perform @T @a ¼ 0 and confirm that the normal component does not vanish. However, Tnn = Ttt. (2) Confirm that there are two directions for the extreme of the shear component, 8 Txy ffi; > < cos 2a1 ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Tyy Txx 2 2 ðTyy Txx Þ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ffi sin 2a 1 ¼ Tyy Txx 2 > : cos sin 2a 2 ð 2a 2 2 Þ þ Txy Txy ffi; ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Tyy Txx 2 ð 2 2 Þ þ Txy ð 2 2 Þ þ Txy 2 ðTyy Txx Þ ffi ¼ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Tyy Txx 2 2 ð 2 2 Þ þ Txy for which qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 8 < Tnn ¼ Ttt ¼ ðTxx þ Tyy Þ ; Tnt ¼ ðTyy Txx Þ2 þ T 2 xy 2 2 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi : T ¼ T ¼ ðTxx þ Tyy Þ ; T ¼ ðTyy Txx Þ2 þ T 2 nn tt nt xy 2 2 for a ¼ a 1 for a ¼ a 2 152 9 Tensors as can be also confirmed in Mohr’s circle. Note that the magnitude of the extreme shear stress is half of the difference between two principal values. (3) Validate that the two directions for the extreme of the shear component are 90° apart, but that they are located 45° apart from the principal directions, as also can be confirmed in Mohr’s circle. The two extreme shear components have difference in sign only because their directions are 90° apart as discussed with Fig. 9.7. Therefore, the negative value of the shear component is not really the minimum value but the value incurred by the coordinate system change by 90°. (4) Confirm that the singular case of the extreme shear component is shared by that of the extreme of the normal component. References Gurtin, M. E. (1982). An introduction to continuum mechanics (Vol. 158). Cambridge: Academic press. Lai, W. M., Rubin, D. H., Krempl, E., & Rubin, D. (2009). Introduction to continuum mechanics. Oxford: Butterworth-Heinemann. Nadai, A. (1950). Theory of flow and fracture of solids. New York: McGraw-Hill. Chapter 10 Gradient, Divergence and Curl The differential operator Nabla, r, is defined as r¼ @ @ @ ex þ ey þ e z @x @y @z ð10:1Þ where the position vector, r = (x, y, z) in the rectangular Cartesian coordinate system (with three unit base vectors, ex , ey and ez ). There are three mathematical quantities based on this operator, which are extensively applied in mechanics. Therefore, their main features are briefly reviewed here. 10.1 Gradient For the following mathematical expression, df ¼ df dx dx ð10:2Þ where f is a scalar function of a scalar variable x, df and dx are differentials, or (infinitesimal) increments and df/dx (=f,x) is a derivative. The derivative, which represents the slope of a tangential line here, is the one-dimensional version of the gradient; i.e., df df df df df ; df ¼ dr ¼ dx þ dy þ dz ¼ dx dr dx dy dz df ; dy !0 1 dx df @ A dy ¼ rf dr dz dz ¼ ðgrad f Þ dr ð10:3Þ © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_10 153 154 10 (a) Gradient, Divergence and Curl (b) Fig. 10.1 a One-dimensional gradient and b two-dimensional gradient Note that, in Eq. (10.2), dx at the end of a right term is an ‘input’ to the derivative, f,x, and df is an ‘output’ generated by the derivative. As an input, the size of dx is arbitrary as shown in Fig. 10.1a. Now, extend Eq. (10.2) to a two-dimensional case, df df df df ; df ¼ dr ¼ dx þ dy ¼ dx dr dx dy df dy dx dy 0 1 dx qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffi 2 2 dx þ dy A ¼ rf dx2 þ dy2 @ dx pffiffiffiffiffiffiffiffiffiffiffiffiffi 2 2 dx þ dy ¼ ðgrad f Þ ðdsÞb ð10:4Þ where dr is an input and df is an output generated by rf . The input is arbitrary with its size, ds, and its direction is defined by a unit vector b, between the x and y axes. Therefore, df ¼ ðgrad f Þ b ds ð10:5Þ which shows that the slope (known as the directional derivative in the direction of b), df/ds, in an arbitrary direction between x and y axes defined by the unit vector b is obtained from (grad f) by dot-product with b. Therefore, all slopes at an arbitrary direction is the linear combination of the two slopes, df/dx and df/dy, if the surface, f(x, y), is differentiable (or smooth). The relationship in Eq. (10.5) is valid for Eq. (10.3) with the same physical implication for the three-directional case. As an application, consider the two-dimensional surface in Fig. 10.1b, which can be expressed as g(x, y, z) = constant. Therefore, dg ¼ dg dr ¼ 0 dr ð10:6Þ 10.1 Gradient 155 Here, all the points are on the surface so that dr is the tangential to the surface; consequently, dg/dr is the normal vector to the surface. Also, dg is the greatest if dr (as an input) is chosen to be normal to the surface. 10.2 Divergence: Divergence Theorem, Heat Equation, Work Rate and Virtual Work Principle The divergence of a vector field defined by v is div v ¼ r v ¼ dvx dvy dvz þ þ ð¼ vi;i Þ dx dy dz ð10:7Þ Now, consider material flow with the velocity of v(r) through the material element, DV, in space as shown in Fig. 10.2. To RR calculate the net out-flow (loss) rate of the material, perform the surface integral, v dA, for the six surfaces. Then, vx contributes only on the two surfaces facing the x-axis (since vx is tangential to the other four surfaces); therefore, the net out-flow rate by vx becomes vx ðx þ DxÞDyDz vx ðxÞDyDz, where the value with the superscript (*) means the average of the surface. When the contributions by vy and vz are added up, the total net out-flow rate becomes, vx ðx þ DxÞDyDz vx ðxÞDyDz þ vy ðy þ DyÞDzDx vy ðyÞDzDx þ vz ðz þ DzÞDxDy vz ðzÞDxDy ð10:8Þ which further becomes, ZZ lim Dx;Dy;Dz!0 v dA ¼ ð Fig. 10.2 Material flow through the volume element in space @vx @vy @vz þ þ ÞdV ¼ ðr vÞdV ¼ divðvÞdV ¼ ðvi;i ÞdV @x @y @z ð10:9Þ 156 10 Gradient, Divergence and Curl after considering the following Taylor series, @vx ðxÞ Dx þ HOT @x @vy ðyÞ Dy þ HOT vy ðy þ DyÞ ¼ vy ðyÞ þ @y @v ðzÞ vz ðz þ DzÞ ¼ vz ðzÞ þ z Dz þ HOT @z vx ðx þ DxÞ ¼ vx ðxÞ þ ð10:10Þ Consequently, the divergence of the velocity, vi,i (in the index and summation notation for the rectangular Cartesian coordinate system), is the net out-flow rate per unit volume. Remark #10.1 The divergence theorem When the relationship for the net out-flow rate obtained for a volume element is extended for a whole continuum body shown in Fig. 1.8, the total net out-flow rate becomes the volume integral of div(v)dV; i.e., ZZ ZZZ v dA ¼ divðvÞdV ð10:11Þ S: whole body surface V: whole body or, in the index and summation notation for the rectangular Cartesian coordinate system, ZZ ZZZ ðvi ni ÞdA ¼ ðvi;i ÞdV ð10:12Þ S: whole body surface V: whole body where dA = (dA)n and ni is the components of the unit vector n of the area dA in the rectangular Cartesian coordinate system: the divergence theorem. The divergence theorem is applied in various ways in mechanics, especially for the derivations of the heat equation, the work rate and the virtual work principle, which are reviewed here. Remark #10.2 The heat equation Consider the following Fourier heat conduction law for heat flow which states that heat flows from high temperatures to low temperatures: v ¼ KgradðUðrÞÞ ¼ KrðUðrÞÞ ð10:13Þ where U is the temperature and K is the thermal conductivity. Therefore, the total in-flow rate of heat becomes, considering Eq. (10.9), r vdV ¼ r ðKgradðUðrÞÞÞ ¼ r ðKrðUðrÞÞÞdV ð10:14Þ When K is uniform for the body and when heat generation per unit volume and per unit time, Q(r, t), is also considered, the total heat increase rate becomes 10.2 Divergence: Divergence Theorem, Heat Equation … 157 ðKr rU þ QÞdV. By equating the heat increase with the rise in temperature, the following heat equation is obtained: Kr rU þ Q ¼ Kr2 U þ Q ¼ cq @U @t ð10:15Þ where c and q are the specific heat and the mass density, respectively. Here, r2 is the Laplacian operator, defined as r r ¼ r2 ¼ @2 @2 @2 þ þ @x2 @y2 @z2 ð10:16Þ for a rectangular Cartesian coordinate system. The heat equation is important for plasticity, especially when plastic deformation occurs at a fast rate. In such a case, the external work provided for plastic deformation, which was briefly discussed in Fig. 2.2, is dissipated into heat and becomes Q in Eq. (10.15) under more or less adiabatic conditions; therefore, the problem becomes a coupled thermo-mechanical boundary value problem, in which the heat and mechanical equations are solved simultaneously. However, if the deformation is slow enough, as assumed in most practical problems, the heat generated cools off, keeping the material near room temperature, and only mechanical equations are solved without involving the heat equation. Note that there are three major second order linear partial differential equations (PDE): the heat equation, the Laplace equation and the wave equation (to be covered in Remark #10.8). The Laplace equation is r2 ¼ 0 ð10:17Þ One example case covered by the Laplace equation is the heat equation with @U @t . For such a case, the Laplace equation covers the temperature distribution in a steady state (meaning that a physical quantity is not time dependent) when the heat equation covers the transient temperature distribution from the initial to steady state distributions. These three equations are also known as hyperbolic (for wave), parabolic (for heat) and elliptic (for Laplace) equations. These alternative names simply come from the similarities between their general form and that of conics (a study on ellipse, parabola and hyperbola). These three equations have distinct natures, which can be recognized by their solution scheme known as the method of characteristics, which gives analytical solutions as well as numerical solutions, depending on the complexity of their solutions. Remark #10.3 The work rate per unit volume The work rate by the external surface and body forces is the total sum of dFn v ¼ tn dA v and qbdV v; i.e., 158 10 ZZZ ZZ W_ ¼ ZZ dFn v þ S: whole body surface ZZ qbdV v ¼ V: whole body volume ZZZ v ðrnÞdA þ ¼ S ZZZ Gradient, Divergence and Curl S ZZ qbdV v ¼ ZZZ tn dA v þ V S V ZZZ vi rij nj dA þ qbdV v qvi bi dV V ððvi rij Þ;j þ qvi bi ÞdV ¼ V where Eq. (8.15) is applied for the traction vector, tn, and the divergence theorem in Eq. (10.12) is applied for the vector component, vi rij . Therefore, W_ ¼ ZZZ ZZZ ððvi rij Þ;j þ qvi bi ÞdV ¼ ZZZ V ZZZ ðqai Þvi dV þ ¼ V ZZZ ðrij;j þ qbi Þvi dV þ V ZZZ rij Dij dV ¼ V rij vi;j dV V i d hq ðvi vi Þ dV þ dt 2 V ZZZ rij Dij dV V ð10:18Þ where the first of the last two terms is the dynamic work rate per unit volume and the second one is the work rate for deformation per unit volume. Integration of Eq. (10.18) is the continuum mechanics version of Eq. (1.4), which is for particle mechanics. When Eq. (1.28) is applied to deformable body statics, w_ ¼ rij Dij ¼ r D ð10:19Þ @v Note that vi,j in Eq. (10.18) is the component of the velocity gradient tensor, @x (which is obtained by applying Eq. (10.3) for each component, f = vi, while r = x), in a rectangular Cartesian coordinate system, which consists of the symmetric part, @v D, and the anti-symmetric part, W; i.e., @x ¼ D þ W (details will be discussed in Sect. 8.3). Furthermore, note that rij W ij ¼ 0 (refer to HW #9.4 for proof). Derivation here also rigorously proves that all energy (or external work applied) is used for deformation in deformable body statics, for which Eqs. (1.27) and (1.28) are valid so that translation and rotation occur virtually spontaneously. Remark #10.4 The virtual work principle (also known as the principle of virtual displacement) In deformable body statics, there is a set of partial differential equations to solve, Eq. (1.28), with boundary conditions, which consist of displacement boundary conditions and traction boundary conditions. As for these boundary conditions, three components at one boundary point may all be displacements or tractions. Alternatively, only one or two of the components could be displacements while the remaining could be tractions. Now, there are two sets of (differentiable) mechanical quantities: displacement distributions which satisfy the displacement boundary 10.2 Divergence: Divergence Theorem, Heat Equation … 159 conditions (known as the kinematically admissible displacements) and stress distributions which satisfy Newton’s partial differential equations, Eq. (1.28), and the traction boundary conditions (known as the statically admissible stress distributions). Note that there are infinite numbers of possible kinematically admissible displacement distributions and statically admissible stress distributions which are unrelated to each other. When they are imposed to be related by material properties, there is one of each set, which are real solutions. Now, consider a third set, which are comprised of displacement distributions and are similar to the kinematically admissible displacement distributions except that these have zero values wherever displacement boundary conditions are prescribed. This third set is known as the virtual displacements and they are also unrelated to the statically admissible stress distributions. Between the infinite number of possible virtual displacements, du, and statically admissible stress distributions, the following mathematical relationship is derived for dW, known as the virtual work: ZZ ZZZ dW ¼ dFn du þ S: whole body surface ZZ ¼ ZZZ V: whole body volume tn dA du þ ZZ qbdV du ¼ ZZZ S ZZ S ZZZ du ðrnÞdA þ S ZZZ V dui rij nj dA þ ¼ qbdV du qbi dui dV ¼ V qbdV du V ððdui rij Þ;j þ qbi dui ÞdV V Therefore, ZZZ dW ¼ ZZZ ððdui rij Þ;j þ qbi dui ÞdV ¼ V ZZZ ¼ ZZZ ðrij;j þ qbi Þdui dV þ V rij dui;j dV V rij deij dV V ð10:20Þ where Eq. (1.28) is applied for the deformable body statics. Consequently, the following relationship, known as the virtual work principle, is obtained: ZZ dW ¼ ZZZ tn dA du þ S ZZZ qbdV du ¼ V ZZZ rij deij dVÞ ð10:21Þ trðrdeÞdVð¼ V V Note that dui;j in Eq. (10.20) is the component of the virtual displacement gradient tensor, @ðduÞ @x (which is obtained by applying Eq. (10.3) for each component, 160 10 Gradient, Divergence and Curl f ¼ dui , while r = x), in a rectangular Catesian coordinate system, which consists of the symmetric part, de, and the anti-symmetric part, d-; i.e, @ðduÞ @x ¼ de þ d-. Note that the derivation of the virtual work principle may seem similar with that of the work rate; however, they are very different in their meanings. The work rate is the mechanical relationship between real solutions and the virtual work principle is instead a mathematical relationship between two independent (possible) virtual displacements and statically admissible stress distributions. That being the case, then, why is the virtual work principle important? The virtual work principle is an alternative to Newton’s partial differential equations, Eq. (1.28), as its necessary and sufficient conditions. Also, note that the work rate and the virtual work principle in Eqs. (10.18) and (10.21) are generally valid for deformable body statics, for both the infinitesimal and finite deformation theories. Mechanics often consists of sets of partial differential equations such as Eq. (1.28) and the heat equation in Eq. (10.15) for example. For these partial differential equations, their alternatives are available in integral form such as the virtual work principle. These alternatives provide the basis of powerful (analytical or) numerical solution methods such as the finite element method. The numerical method directly applied for the differential equations is known as the finite difference method. To deal with plasticity, a good understanding of the finite element method is mandatory as well as the subject of linear algebra, to which all numerical methods converge. HW #10.1 Since the virtual work principle is a mathematical relationship that may replace Newton’s equations, Eq. (1.28), it can be directly derived from Eq. (1.28); i.e., ZZZ ðrij;j þ qbi Þdui dV ¼ 0 V Complete the derivation of Eq. (10.21) from this. 10.3 Curl: Potential Function in Line Integral and Linear Elasticity Curl is operated for a vector field, F(r), as ex @ curlðFðrÞÞ ¼ r FðrÞ ¼ @x Fx ey @ @y Fy ez @F z @F y @F x @F z @F y @F x @ ; ; Þ @z ¼ ð @y @z @z @x @x @y Fz ð10:22Þ 10.3 Curl: Potential Function in Line Integral and Linear Elasticity 161 The importance of Eq. (10.22) is related to the following line integral: Z Z FðrÞ dr ¼ ðF x ðrÞ dx þ F y ðrÞ dy þ F z ðrÞ dzÞ ð10:23Þ C C where C defines a curve (or a path) between an initial and an end position, ro and r. The result of the line integral is not only dependent on the two initial and end positions but it also generally depends on the curve C prescribes. A typical example of the line integral is the work required to move a piece of cargo by dragging it from ro to r. Here, assume that the dragging force is incurred by friction such that FðrÞ ¼ jFðrÞjdr, which is tangential to the traveling path, C, with its magnitude dependent on the road condition (or the amount of friction) in C. Then, the total work is not only dependent on the length of travel between ro to r but also on the path C. The line integral is occasionally independent of the path and only dependent on the two positions. Such an example is the potential energy by gravity. Here, the force to overcome gravity is aligned along the z-direction, F(r) = mg = mgez, where m is the mass and g is the gravity in the z direction. In this case, the work is mg(z − zo), known as the potential energy, regardless of the path between ro to r. Path dependence/independence of the line integral is determined by F(r); i.e., curlðFðrÞÞ ¼ 0 ð10:24Þ @F z @F y @F x @F z @F y @F x ¼ ; ¼ ; ¼ @y @z @z @x @x @y ð10:25Þ or is virtually the necessary and sufficient condition for the path independence of the line integral, Eq. (10.23). The reason is explained here without rigorous mathematical proof (which involves Stokes’ theorem). If the line integral is path independent, the result would only be position dependent, implying that the result is a scalar function of a position vector, f(r), which is known as the potential function of the line integral. Then, the integrand is formed with the exact differential of the potential function; i.e., FðrÞ dr ¼ gradðf ðrÞÞ dr. Therefore, @f @f @f FðrÞ ¼ gradðf ðrÞÞ ¼ ð ; ; Þ ¼ ðF x ; F y ; F z Þ @x @y @z ð10:26Þ Consequently, the condition, Eq. (10.25), is valid considering the following identical equations. @F z @F y @ 2 f @F x @F z @ 2 f @F y @F x @2f ; ; ¼ ¼ ¼ ¼ ¼ ¼ @y@z @z @x@z @x @y@x @y @z @x @y ð10:27Þ 162 10 Gradient, Divergence and Curl When F(r) of a line integral satisfies the condition, Eq. (10.25), the line integral is path-independent and its potential function f(r) is obtained from Eq. (10.26), the relationship between F and f. In the example of potential energy by gravity, Fx = Fy = 0 and Fz = mg; therefore, Eq. (10.25) is satisfied and its potential is also easily obtained as mg(z − zo). Remark #10.5 For the dynamic term in Eq. (10.18) (qai Þvi ¼ dtd q2 ðvi vi Þ , q2 ðvi vi Þ R R is the potential function for the line integral of ðqai Þvi dt ¼ ðqvi Þdvi , in which the integrand satisfies Eq. (10.24). Remark #10.6 The symmetric elastic modulus tensor In deformable body statics, the path-independence theory of the line integral plays an important role for elasticity. For the elastic modulus tensor, Cijkl, of the linear elasticity, it is symmetric; i.e., Cijkl = Cklij (separate from Cijkl = Cjikl and Cijkl = Cijlk by the symmetry of the stress and (infinitesimal) strain tensors defined in Eqs. (8.1) and (1.29), respectively). In linear elasticity, stress is a function of strain as shown in Eq. (1.30); i.e., stress is determined by current deformation defined with the strain, while it is not dependent on deformation history. This is quite different from plasticity, in which stress is dependent on deformation history as discussed with Fig. 2.4. For elasticity, not only the stress but the work by deformation (to be stored) is also considered to be a function of strain and not dependent on deformation history. Therefore, while considering Eqs. (10.19) and (1.29), the work (per volume) by deformation for linear elasticity becomes, Z wðEÞ ¼ Z _ ¼ wdt Z rij vi;j dt ¼ Z rij dui;j ¼ Z rij ðEÞdEij ¼ rðEÞ dE ð10:28Þ Equation (10.28) is the line integral for r and the independent variable E, which are nine-dimensional vectors as done in Eq. (8.2) for the stress, respectively, and thus replacing three-dimensional F and r in Eq. (10.23). Here, w is the potential function and rðEÞ ¼ gradðwðEÞÞ or rij ðEÞ ¼ @w @E ij ð10:29Þ so that the following identical equations, curlðrðEÞÞ ¼ 0, are obtained: @rij @2w @2w @rkl ¼ ¼ C ijkl ¼ ¼ ¼ Cklij @Eij @E kl @E ij @Ekl @E kl @Eij ð10:30Þ Also, from Eq. (10.29), the potential function w is easily obtained as 1 1 1 1 w ¼ r Eð¼ rij Eij Þ ¼ E CEð¼ C ijkl E ij Ekl Þ 2 2 2 2 ð10:31Þ 10.3 Curl: Potential Function in Line Integral and Linear Elasticity 163 Now, for the generalized Hooke’s Law (the constitutive law for linear elasticity): rij ¼ Cijkl Ekl [C: the elastic modulus as a symmetric fourth-order tensor discussed in Eqs. (9.14) and (10.30)], 1 0 1 0 r1 C11 rxx B ryy C B r2 C B C21 C B C B B B rzz C B r3 C B C31 C B C B B B rxy C ¼ B r4 C ¼ B C41 C B C B B @ ryz A @ r5 A @ C51 rxz C61 0 r6 C11 C12 C13 B C21 C22 C23 B B C31 C32 C33 ¼B B C41 C42 C43 B @ C51 C52 C53 C61 C62 C63 0 C12 C22 C32 C42 C52 C62 C14 C24 C34 C44 C54 C64 C13 C23 C33 C43 C53 C63 C15 C25 C35 C45 C55 C65 1 10 E1 C14 C15 C16 C B C24 C25 C26 C E2 C CB C C B C34 C35 C36 CB E3 C C B C44 C45 C46 CB c4 ð¼ 2E4 Þ C C C54 C55 C56 A@ c5 ð¼ 2E5 Þ A c61 C64 1 C0 ð¼ 2E6 Þ 65 C66 Exx C16 C B Eyy C26 C CB C C C B Ezz C36 CB C C B C46 CB cxy ð¼ 2Exy Þ C C C56 A@ cyz ð¼ 2Eyz Þ A cxz ð¼ 2Exz Þ C66 1 Then, Eij ¼ Cijkl rkl ¼ Sijkl rkl (S = C−1: the elastic compliance as a symmetric fourth-order tensor) 1 0 1 0 Exx E1 S11 B Eyy C B E2 C B S21 C B C B B B Ezz C B E3 C B S31 C B C B B B cxy C ¼ B c4 C ¼ B S41 C B C B B @ cyz A @ c5 A @ S51 cxz S61 0 c6 S11 S12 S13 B S21 S22 S23 B B S31 S32 S33 ¼B B S41 S42 S43 B @ S51 S52 S53 S61 S62 S63 0 Orthorhombic crystal structures: y z x S12 S22 S32 S42 S52 S62 S14 S24 S34 S44 S54 S64 S13 S23 S33 S43 S53 S63 S15 S25 S35 S45 S55 S65 10 1 r1 S14 S15 S16 B r2 C S24 S25 S26 C CB C B C S34 S35 S36 C CB r3 C C C S44 S45 S46 CB B r4 C A @ S54 S55 S56 r5 A S64 1S0 S1 r6 65 66 rxx S16 C B S26 C CB ryy C C B S36 CB rzz C C C B S46 C CB rxy C A @ S56 ryz A S66 rxz 164 10 Gradient, Divergence and Curl Normal stresses introduce normal strains and shear stresses introduce shear strains and vice versa. 1 0 1 0 10 1 Exx r1 E1 S11 S12 S13 0 0 0 CB r2 C B Eyy C B E2 C B S21 S22 S23 0 0 0 C B C B CB C B B Ezz C B E3 C B S31 S32 S33 0 B C 0 0 C C¼B C¼B CB r3 C B C C B cxy C B c4 C B 0 0 0 S44 0 0 CB C B C B B B r4 C A @ cyz A @ c5 A @ 0 @ 0 0 0 S55 0 r5 A cxz 0 0 0 0 10 0 S1 r6 66 0 c6 S11 S12 S13 0 rxx 0 0 C B S21 S22 S23 0 B 0 0 C CB ryy C B C B S31 S32 S33 0 B 0 0 CB rzz C C ¼B C B 0 B 0 0 S44 0 0 C CB rxy C B A @ 0 @ 0 0 0 S55 0 ryz A 0 0 0 0 0 S66 rxz 0 Cubic crystal structures: z y x 1 0 1 E1 ¼ Exx E B E2 ¼ Eyy C B m C B E B B E3 ¼ Ezz C B m C B E B B c4 ¼ cxy C ¼ B 0 C B B @ c5 ¼ cyz A @ 0 c6 ¼ cxz 0 0 Em 1 E Em 0 0 0 Em Em 0 0 0 0 0 0 1 G 0 0 0 0 0 0 0 1 E 1 G 10 1 0 r1 ¼ rxx C B 0C CB r2 ¼ ryy C C B 0 CB r3 ¼ rzz C C C B 0C CB r4 ¼ rxy C A @ 0 r5 ¼ ryz A 1 r6 ¼ rxz G where the constant E is Young’s modulus, v is Poisson’s ratio and G is the shear modulus. 1 0 Eð1mÞ r1 ¼ rxx ð1 þ mÞð12mÞ Em B r2 ¼ ryy C B B C B ð1 þ mÞð12mÞ B r3 ¼ rzz C B B Em B C ð1 þ mÞð12mÞ B r4 ¼ rxy C ¼ B B C B 0 @ r5 ¼ ryz A B @ 0 r6 ¼ rxz 0 0 Em ð1 þ mÞð12mÞ Eð1mÞ ð1 þ mÞð12mÞ Em ð1 þ mÞð12mÞ 0 0 0 Em ð1 þ mÞð12mÞ Em ð1 þ mÞð12mÞ Eð1mÞ ð1 þ mÞð12mÞ 0 0 0 0 0 0 0 0 G 0 0 0 0 G 0 10 1 E1 ¼ Exx CB E ¼ E C 0 CB 2 yy C CB E3 ¼ Ezz C C B C 0 CB c4 ¼ cxy C C B C 0 C@ A c5 ¼ cyz A 0 c6 ¼ cxz G 0 10.3 Curl: Potential Function in Line Integral and Linear Elasticity 165 HW #10.2 Confirm C from S for cubic structures. HW #10.3 Isotropic linear elasticity There are three material properties, E, v and G, for cubic structured linear elastic materials. For linear isotropic elasticity, there are only two independent properties and there is the following relationship between E, m and G: G ¼ 2ð1Eþ mÞ. Derive this relationship. (Hint: The main idea is that, for an isotropic case, the components of the symmetric fourth-order tensors C and S, transformed following Eqs. (9.14) and (9.15), remain the same before and after transformation, regardless of any particular change in the coordinate system by R. Based on this idea, consider the follow particular stress for simplicity: r¼ S 0 0 S Now, calculate its strain in two ways, when the coordinate system changes by 45°. In the first way, calculate strain in the original coordinate system using S discussed in HW #10.2 for the cubic structured case and then calculate the strain in the new coordinate system. In the second way, calculate stress in the new coordinate system and then obtain the strain in the new coordinate system using S for the cubic structured case. Note that S in the original and new coordinate system remains the same. Furthermore, the strains in the new coordinate system found by the two methods described should also be the same. Mohr’s circle is convenient to use to obtain stress or strain in the new coordinate system.) HW #10.4 Isotropic linear elasticity based on Lamé’s constants The constitutive law of isotropic linear elasticity, which has two independent material constants, can be conveniently expressed when the two Lamé’s constants mE are used: k ¼ ð1 þ mÞð12mÞ and G; i.e., rij ¼ 2GEij þ kEkk dij ð10:32Þ Confirm this. Remark #10.7 Compatibility conditions for the infinitesimal strain The infinitesimal strain for linear elasticity is defined in Eq. (1.29) as the gradient of the displacement u(X). Therefore, the displacement is considered to be a potential function of the line integral of the strain in which the strain should satisfy identical equations corresponding to r ðr EÞ. These identical equations are the following compatibility conditions of the infinitesimal strain in order for it to have a potential function, the displacement distribution, from which the strain is defined: 166 10 @ 2 Exx @Y 2 @ 2 Eyy @Z 2 @ 2 Exx @Z 2 @ 2 Exx @Y@Z @ 2 Eyy @X@Z @ 2 Ezz @X@Y þ þ þ ¼ ¼ ¼ @ 2 Eyy @ 2 Exy @X 2 ¼ 2 @X@Y @ 2 Eyz @ 2 Ezz @Y 2 ¼ 2 @Y@Z @ 2 Ezz @ 2 Exz @X 2 ¼ 2 @X@Z @Eyz @Exz @ @X ð @X þ @Y @Exy @Exz @ @Y ð @Y þ @Z @E @Eyz xy @ @Z ð @Z þ @X þ þ þ Gradient, Divergence and Curl @Exy @Z Þ @Eyz @X Þ @Exz @Y Þ ð10:33Þ HW #10.5 Considering the definition of the infinitesimal strain in Eq. (1.29), validate the compatibility condition in Eq. (10.33). Remark #10.8 Wave equations for isotropic linear elasticity There are two one-dimensional constitutive laws for isotropic linear elasticity: ( rxx ¼ ð1 þEð1mÞ mÞð12mÞ Exx ð10:34Þ rxy ¼ 2GExy When these are applied to Cauchy’s equations of motion for infinitesimal deformation, 8 < drxx ¼ Eð1mÞ dExx ¼ Eð1mÞ d2 u2x ¼ q d 2 u2x dX ð1 þ mÞð12mÞ dXh ð1 þ mÞð12mÞ dX dt i 2 2 : drxy ¼ 2G dExy ¼ 2G 1 d ðduy Þ ¼ G d u2y ¼ q d u2y 2 dX dX dX dX dX dt in which ux = ux(X) and uy = uy(X) are the only non-vanishing displacement components for the first and second cases, respectively, and the body force is ignored. These two then become the following one-dimensional wave equations ( Eð1mÞ 2 2 2 ðð1 þ mÞð12mÞ ddXu2x Þ ¼ ðk þ 2GÞ ddXu2x ¼ q ddtu2x ð10:35Þ d2 u d2 u G dX 2y ¼ q dt2y The wave (in the x-direction) of the first equation is aligned with its propagation direction (in the x-direction) and it is called the dilatational (or irrotational) wave, while the wave (in the y-direction) of the second equation is vertical to its propagation direction (in the x-direction) and it is called the equivoluminal (or shear, distortional, rotational) wave. Note that, for the initial condition of uðX; t ¼ 0Þ ¼ f ðXÞ, their solutions are uðX; tÞ ¼ f ðX ctÞ (obtained by the method qffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffi of characteristics) with c ¼ ðk þq2GÞ and c ¼ Gq , respectively, as can be easily confirmed. Therefore, c is called the phase velocity of the wave. 2 The wave equation is significant for statics of plasticity, for which q ddtu2x 1:0 in the wave equation, with the following reason. The static implicit code, while being accurate, does not necessarily provide solutions to practical industrial 10.3 Curl: Potential Function in Line Integral and Linear Elasticity 167 forming problems due to its problematic intrinsic numerical divergence. Therefore, the dynamic explicit code is popular in solving industrial problems. However, its solutions are not as accurate as those of the static implicit code and the time required for computation is impractically long. To enhance the computation; therefore, the mass scaling is performed by increasing the mass density, q, for the dynamics code, which decreases the phase velocity, c. Thereby, the wave (and deformation) propagation speed slows and the size of the stable discrete time increment for the convergence of numerical solutions increases. As the size of the stable discrete time increment increases, fewer numerical steps are required to reach the total time. Eventually, computational time decreases. However, there is a limit to increasing the mass density because increasing the density also increases the 2 dynamic effect, q ddtu2x , which should be very small. Remark #10.9 Hyper-elasticity and hypo-elasticity for finite deformation For linear elasticity, the stress and the work are functions of the infinitesimal strain, while the stress is the gradient of the work (per unit volume) as shown in Eq. (10.29). The idea is extended for finite deformation in hyper-elasticity, replacing Eq. (10.29) with the appropriately selected values of stress and finite strain measures (such as the finite strain tensor, which is discussed in Chap. 11). Its application covers the nonlinear elastic behavior of rubber shown in Fig. 2.3. The constitutive law of linear elasticity in Eq. (1.30) is also extended for finite deformation as an incremental form; i.e., drij ¼ Cijkl dekl ðor dr ¼ CdeÞ ð10:36Þ known as hypo-elasticity. Here, the components of the tensor C are not constants anymore in general, and the stress increment is the objective (or Jaumann) stress increment, while the (natural) strain increment is derived from the rate of deformation tensor, which are discussed in Chaps. 16 and 11, respectively. 10.4 Curvilinear Coordinate System The rectangular Cartesian coordinate system is powerful and convenient, especially when utilizing index notation and the summation convention. However, occasionally a newly defined coordinate system is more convenient and useful to apply as is the case with symmetry such as axi-symmetry or spherical symmetry. Therefore, basic concepts to consider when dealing with a curvilinear coordinate system are discussed here. A new coordinate system with variables, u, v and w, is defined by describing a position vector r as, based on the rectangular Cartesian coordinate system, r ¼ ðxðu; v; wÞ; yðu; v; wÞ; zðu; v; wÞÞ ð10:37Þ 168 10 Gradient, Divergence and Curl Fig. 10.3 Defining base vectors and the differential volume dV in a coordinate system Note that r(u), r(v) and r(w) are three curves, intersecting each other as shown in Fig. 10.3. Now, dr ¼ @r @r @r du þ dv þ dw @u @v @w ð10:38Þ @r @r @r where @u , @v and @w are tangential vectors at an intersection point A for three curves, @r r(u), r(v) and r(w), respectively (here, @u is obtained by applying Eq. (10.2) for each component, x(u), y(u) and z(u)). These tangential vectors are the base vectors of this coordinate system, however their sizes may not be unit, and they may not be vertical to each other. They also may vary in space in general. For a continuum body, the whole body consists of differential volumes, dV, which are defined independently for each coordinate system, considering the newly defined three base vectors, as @r @r @r @r @r @r @r @r @r du dvÞ dw ¼ ð dv dwÞ du ¼ ð dw duÞ dv @u @v @w @v @w @u @w @u @v @x @y @z x;w y;w z;w @w @w @w @y @x @z dudvdw ¼ x; y; z; ¼ @u dudvdw ¼ Jdudvdw u u u @u @u @x @y @z x;v y; z; v v dV ¼ ð @v @v @v ð10:39Þ where the determinant part is known as the Jacobian. Applying Eq. (10.39), the triple integral with the change of the coordinate system becomes ZZZ ZZZ f ðx; y; zÞdV ¼ V ZZZ f ðx; y; zÞdxdydz ¼ V f ðu; v; wÞJdudvdw V ð10:40Þ 10.4 Curvilinear Coordinate System 169 In the case of the double integral, Eq. (10.40) reduces to ZZ ZZZ ZZ f ðx; yÞdA ¼ f ðx; yÞdxdy ¼ f ðu; vÞJdudv A A ð10:41Þ A with the differential area, dA, defined as @r @r x;u dA ¼ du dv ¼ x;v @u @v y;u dudv ¼ Jdudv y;v ð10:42Þ HW #10.5 Covariant and contravariant base vectors @r @r @r The set of base vectors @u , @v and @w defined in Eq. (10.38) is called the natural basis of the curvilinear system (also known as covariant base vectors). Here, they @r @r @r are newly denoted as @u ¼ g1 , @v ¼ g2 , @w ¼ g3 , respectively, for the index notation. Then, a new set of three base vectors, known as the contravariant base vectors are defined as gi g j ¼ 1 0 for i ¼ j for i 6¼ j ð10:43Þ Now, for a vector v, v ¼ v i gi ¼ v j g j ð10:44Þ considering the summation convention. Then, v i ¼ gi v v i ¼ gi v ð10:45Þ where vi and vi are the contravariant components and the covariant components of a vector v, respectively. Derive Eq. (10.45). When gi¼1;2;3 are unit base vectors and orthogonal to each other, differences between covariant and contravariant base vectors and their components disappear. HW #10.6 Cylindrical coordinate system For the cylindrical coordinate system with variables, r, h and z, x ¼ r cosh; y ¼ r sinh; z ¼ z with r 0; 0 h 2p ð10:46Þ Derive three base vectors, r;r ¼ coshex þ sinhey , r;h ¼ rsinhex þ rcoshey , r;z ¼ ez and dV ¼ rdrdhdz. Also plot them along with the r-, h- and z-curves at an intersection. 170 10 Gradient, Divergence and Curl HW #10.7 Spherical coordinate system For the spherical coordinate system with variables, r, h and /, x ¼ r cosh sin/; y ¼ r sinh sin/; z ¼ r cos/ with r 0; 0 h 2p; 0 / p ð10:47Þ Derive three base vectors, r;r ¼ coshsin/ex þ sinhsin/ey þ cos/ez , r;h ¼ r sinhsin/ex þ rcoshsin/ey , r;/ ¼ rcoshcos/ex þ rsinhcos/ey rsin/ez and dV ¼ r 2 sinhdrdhd/. Then, plot them along with r-, h- and /- curves at an 3 2 intersection. Also, calculate the volume, 4pR 3 , and the surface area, 4pR , of a sphere with the radius of R, based on the spherical coordinate system. Remark #10.10 The differential operator Nabla, r, for the cylindrical coordinate system The differential operator Nabla, r, defined in Eq. (10.1) for the rectangular Cartesina coordinate system is re-derived here for the cylindrical coordinate system. In deriving Eq. (10.1), f = f(x, y, z) so that df = f,xdx + f,ydy + f,zdz = rf dr where rf ¼ Aex þ Bey þ Cez and dr ¼ dxex þ dyey þ dzez . Therefore, A = f,x, B = f,y and C = f,z, which leads to Eq. (10.1). Similarly, f = f(r, , z) for the cylindrical coordinate system such that df = f,rdr+ f ;h dh + f,zdz = rf dr, while rf ¼ Aer þ Beh þ Cez based on three unit base vectors and dr ¼ r;r dr þ r;h dh þ r;z dz, considering Eq. (10.38). Since the three base vectors are, r;r ¼ coshex þ sinhey , r;h ¼ r sinhex þ r coshey , r;z ¼ ez as obtained in HW #9.3, the three unit base vectors are er ¼ coshex þ sinhey , eh ¼ sinhex þ textcoshey and ez ¼ ez , which are vertical to each other. Therefore, dr ¼ er dr þ reh dh þ ez dz so that A = f,r, B = f ;h =r and C = f,z, which leads to r¼ @ 1 @ @ er þ eh þ ez @r r @h @z ð10:48Þ HW #10.8 The differential operator Nabla, r, for the spherical coordinate system. Derive the following differential operator Nabla, r, for the spherical coordinate system: r¼ @ 1 @ 1 @ er þ eh þ e/ @r r sin/ @h r @/ ð10:49Þ where er , eh and e/ are unit base vectors. HW #10.9 The operator Laplacian, r2 ð¼r rÞ, for the cylindrical and spherical coordinate systems 10.4 Curvilinear Coordinate System 171 The operator Laplacian, r2 ð¼ r rÞ, defined in Eq. (10.16) for a rectangular coordinate system, becomes r2 ¼ @2 1@ 1 @2 @2 þ þ þ r @r r 2 @h2 @z2 @r 2 ð10:50Þ and r2 ¼ @2 2@ 1 @2 1 @2 cot / @ þ þ þ þ 2 2 2 r @r r 2 sin / @h r 2 @/2 r @/ @r 2 ð10:51Þ for cylindrical and spherical coordinate systems, respectively. Derive each (1) as, r2 ð¼r rÞ considering Eqs. (10.48) and (10.49) (2) by applying the chain rules between the variables of the coordinate systems to Eq. (10.16). References McClintock, F. A., & Argon, A. S. (1966). Mechanical behavior of materials. Books. Hosford, W. F. (2010). Mechanical behavior of materials. Cambridge University Press. Chapter 11 Kinematics and Strain Consider the changes in position and shape of a continuum body with time, t, as shown in Fig. 11.1. Then, xðX; tÞ ¼ X þ uðX; tÞ with X ¼ xðX; t ¼ 0Þ ð11:1Þ where x is the current position vector, X is the initial position vector (or the reference position vector at t = t0) and u is the displacement vector. When there is @u only translation (without rotation and deformation), u is uniform so that @X ¼ 0. @u Here, @X, known as the displacement gradient (with respect to X) is obtained by applying Eq. (10.3) for each component, f = ui, while r = X, in the rectangular @u Cartesian coordinate system. When there is only rotation, @X 6¼ 0 and there are no @u changes in relative position. Furthermore, when there is only deformation, @X 6¼ 0 while there are changes in relative position. There are two kinds of deformation: extensional deformation, which involves change in length, and shear deformation, which involves change in angle (therefore, shape change). 11.1 Infinitesimal Strain Tensor @u Ways in which to sort out changes in length and angle as well as rotation from @X are discussed here, when deformation is infinitesimal; i.e., x X. As for deformation of a material element in a continuum body, deformation of a volume element, DV, is considered. For a uniform deformation within an element, the volume element remains as a parallelogram during deformation. As such, its three vertical lines in the initial configuration are considered for changes in length and angle as well as rotation: DX, DY and DZ shown in Fig. 11.2. © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_11 173 174 11 Kinematics and Strain Fig. 11.1 The change in position and shape of a continuum body Fig. 11.2 A volume element in the initial configuration As for DX, its initial two ends A and B move to A′ and B′, respectively, as shown in Fig. 11.3, where vector AB is (DX, 0, 0) and vector A′B′ = (DX + uBx uAx , uBy uAy , uBz uAz ), while uBx uAx ¼ ux ðX þ DXÞ ux ðXÞ uBy uAy ¼ uy ðX þ DXÞ uy ðXÞ ð11:2Þ uBz uAz ¼ uz ðX þ DXÞ uz ðXÞ Here, for infinitesimal deformation, length becomes, Exx ¼ lim uBx uAx uBy uAy uBz uAz DX ; DX ; DX qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ðDX þ ðuBx uAx ÞÞ2 þ ðuBy uAy Þ2 þ ðuBz uAz Þ2 DX DX uBx ðX þ DXÞ uAx ðXÞ @ux ¼ lim DX!0 DX @X DX!0 1:0. Then, the change in ð11:3Þ 11.1 Infinitesimal Strain Tensor 175 Fig. 11.3 The length and angle change of DX after considering Eq. (11.2) and manipulation with the Taylor series. As for changes in the two angle, uBy uAy uBy uAy B00 C uB uAx lim ð1 x Þ lim arctanð 0 Þ ¼ lim B A DX!0 DX!0 ðDX þ ux ux Þ DX!0 AC DX DX uBy uAy @uy ¼ ¼ hyx DX!0 DX @X uB uAz B000 C @uz ¼ hzx ð lim arctanð 0 ÞÞ ¼ lim z DX!0 DX!0 AC DX @X lim ð11:4Þ where the first subscript denotes the direction of rotation and the second subscript indicates the direction of the rotating line (following the sign convention in which an angle is positive when the line in the positive direction rotates in the positive direction or when the line in the negative direction rotates in the negative direction; otherwise, the angle is negative. See Fig. 11.5 for example). Similarly, for DY, uBx uAx uB ðY þ DYÞ uAx ðYÞ @ux ¼ ¼ lim x DY!0 DY!0 DY DY @Y uBy uAy uBy ðY þ DYÞ uAy ðYÞ @uy ¼ ¼ lim Eyy ¼ lim DY!0 DY!0 DY DY @Y uBz uAz uBz ðY þ DYÞ uAz ðYÞ @uz ¼ lim hzy ¼ lim ¼ DY!0 DY!0 DY @Y DY hxy ¼ lim ð11:5Þ 176 11 Kinematics and Strain and, for DZ, uBx uAx uB ðZ þ DZÞ uAx ðZÞ @ux ¼ ¼ lim x DZ!0 DY!0 DZ DZ @Z B A B A uy uy uy ðZ þ DZÞ uy ðZÞ @uy ¼ ¼ lim hyz ¼ lim DZ!0 DY!0 DZ DZ @Z B A B A u uz u ðZ þ DZÞ uz ðZÞ @uz ¼ lim z Ezz ¼ lim z ¼ DZ!0 DY!0 DZ @Z DZ hxz ¼ lim ð11:6Þ In all, there are three line changes and six angle changes as summarized in Fig. 11.4 and they are stored in a matrix known as the displacement gradient; i.e., 0 Exx @ hyx hzx hxy Eyy hzy 1 0 @ux hxz @X B y hyz A ¼ @ @u @X @uz Ezz @X @ux @Y @uy @Y @uz @Y @ux @Z @uy @Z @uz @Z 1 @u C A ¼ ruðXÞ ð Þ @X ð11:7Þ Now, in order to separate the (rigid body) rotation and the change in angle by deformation from ru, decompose it into symmetric and anti-symmetric ones; i.e., du ¼ duE þ duX Fig. 11.4 Changes of three lines and six angles for the volume element, dV ð11:8Þ 11.1 Infinitesimal Strain Tensor where with ( 0 Exx 177 duE ¼ EdX ¼ 12 ðruðXÞÞ þ ðruðXÞÞT dX duX ¼ XdX ¼ 12 ðruðXÞÞ ðruðXÞÞT dX Exy Exz ð11:9Þ 1 B C 1 ðruðXÞÞ þ ðruðXÞÞT E ¼ @ Eyx Eyy Eyz A ¼ 2 Ezx Ezy Ezz 0 1 Xxx Xxy Xxz B C 1 ðruðXÞÞ ðruðXÞÞT X ¼ @ Xyx Xyy Xyz A ¼ 2 Xzx Xzy Xzz 0 1 0 0 0 ðhxy hyx Þ ðhxz hzx Þ 1B C B 0 ðhyz hzy Þ A ¼ @ xz ¼ @ ðhxy hyx Þ 2 ðhxz hzx Þ ðhyz hzy Þ 0 xy xz 0 xx 1 xy C xx A 0 ð11:10Þ Then, the relative displacement generated by the anti-symmetric part represents rotation, as confirmed by operating dX, which are on the x-y plane; i.e., 0 0 du ¼ XdX ¼ @ xz xy xz 0 xx 1 10 1 0 xy dX xz dY xx A@ dY A ¼ @ xz dX A 0 0 0 ð11:11Þ The relative displacement by the anti-symmetric part in Eq. (11.11) is vertical to dX and its size is proportional to the size of dX (=ds); complying with the relative displacement of the two ends of dX, which is in rigid-body rotation with x ¼ xz ez : 0 ex du ¼ x dX ¼ @ 0 dX ey 0 dY 1 1 0 ez xz dY xz A ¼ @ xz dX A 0 0 ð11:12Þ A similar procedure performed for dX on the y-z and z-x planes, considering the rigid-body rotation, x ¼ xx ex þ xy ey þ xz ez , validates that the anti-symmetric part accounts for rigid body rotation. 1 @uz @uy 1 xx ¼ ð Þ ¼ ðhzy hyz Þ 2 @Y 2 @Z 1 @ux @uz 1 Þ ¼ ðhxz hzx Þ xy ¼ ð 2 @Z @X 2 1 @uy @ux 1 xz ¼ ð Þ ¼ ðhyx hxy Þ 2 @X @Y 2 ð11:13Þ 178 11 Kinematics and Strain Consequently, the remaining symmetric part accounts for the length and angle changes by deformation; i.e., @ux @uy @ux ; Eyy ¼ ; Ezz ¼ ð: normal strainsÞ @X @Y @Z 9 1 @ux @uy 1 1 > Exy ¼ ð þ Þ ¼ Eyx ¼ ðhyx þ hxy Þ ¼ cxy > > > 2 @Y 2 2 > @X > > = 1 @uy @uz 1 1 þ Þ ¼ Ezy ¼ ðhzy þ hyz Þ ¼ cyz ð: shear strainsÞ Eyz ¼ ð 2 @Z 2 2 > @Y > > > > 1 @ux @uz 1 1 > ; þ Þ ¼ Ezx ¼ ðhzx þ hxz Þ ¼ cxz > Exz ¼ ð 2 @Z 2 2 @X Exx ¼ ð11:14Þ In summary, two factors contribute to relative displacement, du ¼ ðruÞdX: (local) rigid body rotation and deformation. The symmetric part, E, known as the infinitesimal strain tensor, accounts for the contributions from deformation, for which changes in length and angles are identified as normal and shear strains, respectively. Note that engineering shear strains, cxy ; cyz ; cxz , which are twice as large as shear strains, are also commonly used, especially for the constitutive law. The anti-symmetric part, X, known as the infinitesimal rotation tensor, accounts for the contributions from rigid body rotation. EX #11.1 The changes in angle on the x-y plane are decomposed into the shear strain, 0.002, and rigid-body rotation by x ¼ 0:001ez in Fig. 11.5. Remark #11.1 Rotation is not a vector Note that rigid-body rotation, x ¼ xx ex þ xy ey þ xz ez , is not a vector since the result is dependent on the order of rotation. To confirm this, perform the following exercise: Consider a book with the coordinate system situated at its center. Then, rotate it in two ways for x ¼ 90 ex þ 90 ey ; (1) rotate 90 ex first and then 90 ey (2) rotate 90 ey first and then 90 ex . The exercise confirms that the rotation is not a vector; however, it is approximately a vector, if the amount is infinitesimal, as is the case here. Fig. 11.5 Separation of angle changes into deformation and rigid-body rotation 11.1 Infinitesimal Strain Tensor 179 Fig. 11.6 Transformation law for the displacement gradient and infinitesimal strain tensors As done in Fig. 11.4, 0 duðx Þ ¼ rudX0 ¼ ruðdX 0 Þe0x Therefore, 0 @uðx Þ dX 0 ¼ rue0x and 8 0 @ux0 0 @uðx Þ 0 0 > < Ex0 x0 ¼ @X 0 ¼ ex dX 0 ¼ ex ruex @uy0 hy0 x0 ¼ @X 0 ¼ e0y rue0x > : @u hz0 x0 ¼ @Xz00 ¼ e0z rue0x ð11:15Þ In Fig. 11.6 so that 0 1 e0T 1 AðruÞð e01 ; ðruÞ0 ¼ @ e0T 2 e0T 3 e02 ; e03 Þ ¼ ðRÞT ðruÞðRÞ ð11:16Þ complying with Eq. (9.10), and confirming that the displacement gradient matrix is a tensor. Consequently, ðEÞ0 ¼ ðRÞT ðEÞðRÞ ðXÞ0 ¼ ðRÞT ðXÞðRÞ ð11:17Þ HW #11.1 Confirm Eq. (11.17) from Eq. (11.16). 11.2 Tensors for Finite Deformation There are various tensors to measure finite deformation. These tensors are especially useful when formulating elasticity with finite deformation such as the deformation of rubber. Note that these are not used to theoretically formulate 180 11 Kinematics and Strain plasticity even with finite deformation but these do provide a basic foundation for numerical formulation for plasticity with finite deformation. Consider Eq. (11.1) along with Fig. 11.1 for the changes in position and shape of a continuum body with time t. Then, dx ¼ dx dxi dX ¼ FdXðor dxi ¼ dXj ¼ Fij dXj Þ dX dXj ð11:18Þ where F is known as the deformation gradient. The deformation gradient is multiplicatively decomposable as F ¼ RU ¼ VR ð11:19Þ where R is the orthogonal tensor, representing rigid body rotation, and U and V are symmetric tensors, known as the right stretch tensor and the left stretch tensor, respectively. In Fig. 11.1, F is assigned to a point P and, as shown in Eq. (11.18), F provides dx as a vector P′Q′ in the current configuration for a given dX as a vector for PQ in the initial configuration. By the deformation gradient, F, dX changes its size and direction to become dx. In Eq. (11.19), R represents rigid body rotation; therefore, the length change occurs by U and V. As for change in direction, R contributes but U and V also contribute. As real symmetric tensors, U and V have real principal values and (a set of orthogonal) principal vectors. Therefore, unless dX corresponds to the principal vectors of U or V, there is a change in direction by U and V. Obviously, rotation by R commonly applies to all dX but, since there is no additional change in direction by U and V for their principal directions, R presents the rotation of the principal directions of U to those of V. The change in direction by deformation (here by U or V) is symmetric with respect to the principal directions. To multiplicatively decompose F, U and/or V are obtained first and then R is obtained as R = FU−1 or R = V−1F or as the rotation of the principal directions of U to those of V. As for U and V, consider dxu = UdX (while dx = Rdxu) and dx = VdXR (while dXR = RdX). Since R does not change the length, jdxj ¼ jdxu j ¼ ds and jdXj ¼ jdX R j ¼ dS. Therefore, ds ds nu ¼ UN; n ¼ VN R dS dS and ds n ¼ FN dS ð11:20Þ where nu = dxu/ds, n = dx/ds and NR = dXR/dS, N = dX/dS. Consequently, when there is a change in length between dx and dX by F, U and V provide the ratio of the current and initial lengths. The principal values of U and V, which are the ratios of the current and initial lengths of the principal vectors, are the same and always positive, while, for their principal vectors, n*u = N*, n* = N*R and N*R = RN*. 11.2 Tensors for Finite Deformation 181 To obtain U and V from F, consider, from Eqs. (11.18) to (11.19) ðdsÞ2 ¼ dx dxð¼dxT dxÞ ¼ dX FT FdXð¼dX T FT FdXÞ ¼ ðdSÞ2 N CN ðdsÞ2 ¼ dx dxð¼dxT dxÞ ¼ dX R V T VdX R ¼ ðdSÞ2 N R BN R ð11:21Þ so that ds dS 2 ¼ N CNð¼N T CNÞ ¼ N R BN R ð¼N TR BN R Þ ð11:22Þ where C ¼ FT F ¼ ðRU ÞT RU ¼ U 2 and B ¼ FFT ¼ VRðVRÞT ¼ V 2 ð11:23Þ in which C and B are symmetric tensors known as the right Cauchy-Green tensor and the left Cauchy-Green tensor, respectively. According to Eq. (11.22), when there is a change in length between dx and dX by F, C and B provide the square of the ratio of the current and initial lengths. Now, considering Eq. (9.27), which is the matrix relationship between tensor components based on the principal directions and original coordinate system, ðCÞ ¼ U 2 ¼ ðR ÞðU Þ ðR ÞT ðR ÞðU Þ ðR ÞT 0 1 0 1 k1 0 0 k1 0 0 B C B C ¼ ðR Þ@ 0 k2 0 AðR ÞT ðR Þ@ 0 k2 0 AðR ÞT 0 0 0 k3 k1 0 0 B ¼ ðR Þ@ 0 0 k2 0 10 k1 CB 0 A@ 0 k3 0 0 k2 0 0 0 k3 1 0 2 0 k1 C B T 0 AðR Þ ¼ ðR Þ@ 0 k3 0 0 k22 0 1 0 C T 0 Að R Þ k23 ð11:24Þ where the three column vectors of R* are three principal unit vectors of U and ki¼1;2;3 are three principal values of U. Equation (11.24) confirms that the principal vectors of C and U are the same and the principal values of C is the square of those of U. Using a similar procedure, the principal vectors of B and V are the same and the principal values of B are the square of those of V. Equation (11.24) also shows that, when U is known, C is obtained by tensor multiplication, as the square of U, or decomposing U as the principal values and vectors and reassembling them after the principal values are squared. Equation (11.24) also suggests that, when C is known, U is obtained as 0 pffiffiffiffiffi 1 k1 0 0 pffiffiffiffi p ffiffiffiffi ffi B C ðU Þ ¼ C ¼ ðR Þ@ 0 ðR ÞT ð11:25Þ 0 k2 pffiffiffiffiffi A 0 0 k3 182 11 Kinematics and Strain where the three column vectors of R* are three principal unit vectors of C and ki¼1;2;3 are three principal values of C. Since the principal values of U are positive, pffiffiffiffiffiffiffiffiffiffiffiffiffi ki¼1;2;3 were ignored. HW #11.2 Equation (11.25), which is developed here to obtain U from C, can be directly pffiffiffiffi derived from U ¼ C, not considering Eq. (11.24); i.e., consider, pffiffiffiffi 1 1 13 C ðI Þ þ fðCÞ ðI Þg fð C Þ ð I Þ g2 þ fð C Þ ð I Þ g3 2 24 246 emulating the Taylor series for a function of x, pffiffiffi 1 1 13 ðx 1Þ2 þ ðx 1Þ3 x ¼ 1 þ ðx 1Þ 2 24 246 Then, 0\x pffiffiffiffi 1 1 13 fðCÞ ðI Þg2 þ fðCÞ ðI Þg3 C ðI Þ þ f ðC Þ ðI Þg 2 2 4 2 4 6 8 1 1 0 0 k1 0 0 1 0 0 > < 1 C C B B ðR Þ@ 0 k2 0 A ¼ ðR Þ@ 0 1 0 A ðR ÞT þ 2> : 0 0 k3 0 0 1 8 9 1 1 0 0 k1 0 0 1 0 0 > > < = 1 C C B B ðR ÞT ðR Þ@ 0 1 0 AðR ÞT ðR Þ@ 0 k2 0 A > 2 4> : ; 0 0 k3 0 0 1 92 1 1 0 0 1 0 0 1 0 0 > = C C B B ðR ÞT ðR Þ@ 0 1 0 AðR ÞT þ ¼ ðR Þ@ 0 1 0 A > ; 0 0 1 0 0 1 8 9 1 0 k 1 0 0 > > 1 < = 1 C B k2 1 0 AðR ÞT ðR ÞT þ ðR Þ@ 0 > 2> : ; 0 0 k3 1 8 9 1 0 ðk1 1Þ2 0 0 > > < = 1 C B T 2 R þ ðR Þ@ ð Þ A 0 0 ðk2 1Þ > 2 4> : ; 2 0 0 ðk3 1Þ 0 1 1 þ 12 ðk1 1Þ 24 ðk1 1Þ2 þ B ¼ ðR Þ@ 0 0 1 1 þ 12 ðk2 1Þ 24 ðk2 1Þ2 þ 0 0 0 0 0 1 C T 0 AðR Þ pffiffiffiffiffi k3 Confirm this whole procedure. 1 C T AðR Þ 0 2 0 pffiffiffiffiffi 0 k1 pffiffiffiffiffi B ¼ ðR Þ@ 0 k2 2 1 ðk3 1Þ þ 0 1 þ 12 ðk3 1Þ 24 11.2 Tensors for Finite Deformation 183 HW #11.3 To multiplicatively decompose F, U and/or V are obtained first and then R is obtained as R = FU−1 or R = V−1F or as the rotation of the principal directions of U to those of V. Derive the following for the second approach: ðRÞ ¼ ðRÞV ðRÞUT ð11:26Þ where the three column vectors of ðRÞV and ðRÞU are three principal unit vectors of V and U, respectively. Note that Eq. (11.26) implies that eVi¼1;2;3 ¼ ReUi¼1;2;3 where eVi¼1;2;3 and eUi¼1;2;3 are unit principal vectors of V and U, respectively. In order to evaluate the change in length, considering Eq. (11.21), ðdsÞ2 ðdSÞ2 ðdSÞ2 ~ ¼ N ðC IÞN 2N EN ð11:27Þ ~ is the finite strain tensor (or Green strain tensor). Equations (11.1) and where E (11.27) lead to T ~ ¼ ðC IÞ ¼ ðF F IÞ ¼ 1 ðI þ ruÞT ðI þ ruÞ I E 2 2 2 1 ðruÞ þ ðruÞT þ ðruÞT ðruÞ ¼ 2 ð11:28Þ Note that the finite strain tensor converges towards the infinitesimal strain tensor defined in Eq. (11.10) when deformation is so small that ðruÞT ðruÞ in Eq. (11.28) virtually vanishes. HW #11.4 Consider dX1 and dX2 for Point P in Fig. 11.1, which deform to dx1 and dx2, respectively, then _ dx1 dx2 ¼ dX1 CdX2 ¼ dX 1 ð2E þ IÞdX2 which becomes Eq. (11.27), when dX1 = dX2 (so that dx1 = dx2). For infinitesimal deformation, Eq. (11.27) leads to the following normal (diagonal) component of the infinitesimal tensor, complying with Eq. (11.15). ðdsÞ2 ðdSÞ2 ðdsÞ ðdSÞ ðdSÞ ð11:29Þ 2ðdSÞ Confirm this (with N = e0x ). As for the change in angle, consider dX1 and dX2, which are vertical to each other, then, for infinitesimal deformation, ENN ¼ N EN ¼ N ðruÞN ¼ 2 p dx1 dx2 ðdSÞ2 cosð cÞ ¼ ðdSÞ2 N 1 ð2EÞN 2 2 184 11 Kinematics and Strain where c ¼ hN 1 N 2 þ hN 2 N 1 , which leads to the following shear component of the infinitesimal strain tensor, ðhN 1 N 2 þ hN 2 N 1 Þ ¼ N 1 EN 2 ¼ N 2 EN 1 2 ru þ ðruÞT 2 ÞN ¼ N1 ð 2 EN 1 N 2 ¼ EN 2 N 1 ¼ ð11:30Þ which complies with Eq. (11.15). Confirm this (with N1 = e0x and with N2 = e0y ). 11.3 Rate of Deformation Tensor and True Strain Tensor The rate of deformation at an instantaneous moment of the current time t is evaluated considering the velocity distribution in the current configuration: v = v(x, t). Then, the relative velocity of a neighboring point Q′ with respect to the velocity of a position, P′, in Fig. 8.1 becomes dv ¼ @v dvi dx ¼ ðrvÞdx Ldx ðor dvi ¼ dxj ¼ Lij dxj Þ @x dxj ð11:31Þ Here, L (=rv), known as the spatial gradient of velocity, is obtained by applying Eq. (10.3) for each component, f = vi, while r = x, in the rectangular Cartesian coordinate system. The geometric meaning of the component of L becomes, as illustrated in Fig. 11.7, 0 vx;x L ¼ @ vy;x vz;x vx;y vy;y vz;y 0 1 dðdxÞ dvx 1 ¼ dxdt ¼ dðdxÞ vx;z dt dx B dx vy;z A ¼ B h_ yx @ vz;z h_ zx dvy dy h_ xy 1 ¼ dðdyÞ dt dy h_ zy 1 h_ xz h_ yz dvz dz 1 ¼ dðdzÞ dt dz C C A ð11:32Þ in which normal components represent the normalized length change rate, while shear components represent angle change rate. Such a geometric meaning of the components of L can be justified by comparing it with the displacement gradient, ruðXÞ, (with respect to X), which is used to define the infinitesimal stain; i.e., du Þ d du dðruÞ dðdX dv ¼ dt ¼ ¼ dt dt dX dX ð11:33Þ dv while Lð¼ rvÞ ¼ dx ; therefore, they do differ from each other with their primary difference being that ru is for the initial configuration and L is for the current configuration. As such, when deformation is infinitesimal and x X, they are 11.3 Rate of Deformation Tensor and True Strain Tensor . 185 . . . . . Fig. 11.7 The rate of change for three lines and six angles for a volume element, dV, in the current configuration virtually the same. Note that the geometric meanings of the components of ru are approximations, which are valid only for infinitesimal deformation, while those of L are exact and valid for finite deformation. As in the case for relative displacement, du ¼ ðruÞdX, two factors contribute to the difference in relative velocity: (local) rigid body rotation and deformation; i.e., dv ¼ dvD þ dvW where ð11:34Þ 8 < dvD ¼ Ddx ¼ L þ LT 2 dx : dvW ¼ Wdx ¼ LL 2 dx T ð11:35Þ in which D, known as the rate of deformation tensor, accounts for the contribution by deformation, and is symmetric. Meanwhile, W, known as the spin tensor, accounts for the contribution by rigid body rotation and is anti-symmetric. The contribution by W for rigid body rotation is validated by comparing dvW with that which was derived from Chasles’ theorem for rigid body motion shown in Eq. (1.17). This then leads to dvð¼vi vR ¼ w ~rRi Þ ¼ w dx ð11:36Þ 186 11 Kinematics and Strain where w is the angular velocity vector, w = wxex + wyey + wzez (=wiei). Equating dvW with dv leads to 0 0 B W ¼ @ W12 1 0 0 W12 ð¼Wxy Þ W13 ð¼Wxz Þ C B 0 W23 ð¼Wyz Þ A ¼ @ w3 w3 ð¼wz Þ 0 W23 0 w2 1 0 ðvx;y vy;x Þ ðvx;z vz;x Þ 1B C 0 ðvy;z vz;y Þ A ¼ @ ðvx;y vy;x Þ 2 ðvx;z vz;x Þ ðvy;z vz;y Þ 0 0 1 0 ðh_ xy h_ yx Þ ðh_ xz h_ zx Þ 1B C ¼ @ ðh_ xy h_ yx Þ 0 ðh_ yz h_ zy Þ A 2 0 ðh_ xz h_ zx Þ ðh_ yz h_ zy Þ W13 0 w1 1 w2 ð¼wy Þ C w1 ð¼ wx Þ A 0 ð11:37Þ HW #11.5 Confirm Eq. (11.37). Also, confirm that w ¼ 12 curlðvÞ. The relationship between the angular velocity w and the (anti-symmetric) spin tensor W is generally valid for any anisotropic tensor, for which the angular velocity is known as the axial (or dual) vector of the anti-symmetric tensor: w a ¼ Wa for any vector a. As confirmed here, the component of the axial vector of an anti-symmetric tensor, denoted here as w and W for convenience, respectively, becomes w ¼ wx ex þ wy ey þ wz ez ¼ Wzy ex þ Wxz ey þ Wyx ez ¼ ðWyz ex þ Wzx ey þ Wxy ez Þ ð11:38Þ Also, note that the angular velocity w is a vector, while x ¼ xx ex þ xy ey þ xz ez for the change in angle shown in Eq. (11.12) is approximately a vector, which is valid only when the angle change is infinitesimal. EX #11.2 The rate of angle change on the x-y plane are decomposed into the rate of shear, Dxy = Dyx = 0.002 by deformation and rigid body rotation by w = −0.001ez in Fig. 11.8. HW #11.6 As for the rate of length change, consider dx for Point P′ in Fig. 11.1, then d d½ðdsÞ2 dðdsÞ ðdx dxÞ ¼ ¼ 2ðdsÞ ¼ 2dx dv ¼ 2dx Ldx ¼ 2ðdsÞ2 ðn LnÞ dt dt dt Therefore, 1 dðdsÞ ¼ n Ln ¼ n Dn ¼ Dnn ds dt ð11:39Þ 11.3 Rate of Deformation Tensor and True Strain Tensor 187 Fig. 11.8 Separation of angle change rates into contributions by deformation and rigid-body rotation As for the rate of angle change, consider dx1 and dx2 for a point P′ in Fig. 11.1, which are vertical to each other, then, o d dn ðdx1 dx2 Þ ¼ ðdsÞ2 cosð#Þj#¼p ¼ ðdsÞ2 #_ ¼ ðdsÞ2 c_ 2 dt dt ¼ dv1 dx2 þ dx1 dv2 ¼ dx2 ðLdx1 Þ þ dx1 ðLdx2 Þ ¼ 2ðdsÞ2 ðn1 Dn2 Þ Therefore, c_ ðh_ n1 n2 þ h_ n2 n1 Þ ¼ n1 Dn2 ¼ n2 Dn1 ¼ Dn1 n2 ¼ Dn2 n1 ¼ 2 2 ð11:40Þ _ is its decreasing rate, where # is the angle between dx1 and dx2 and c_ ð¼ #Þ related to the shear rate of D. Confirm the whole mathematical processes here. Manipulating n1 and n2 with the base unit vectors of the new coordinate system in the rectangular Cartesian coordinate system, as done in Eq. (11.15), would lead to the same transformation law for the second order tensor discussed in Eq. (9.10). HW #11.7: The work rate per unit volume The work rate per unit volume was derived in Eq. (10.19) as an exercise to apply the divergence theorem. Now, directly derive the result by carrying out the derivation of the work rate for the volume element in the current configuration shown in Fig. 8.3, without applying the divergence theorem. Follow the procedure applied to derive the equations of motions shown in Eqs. (8.5) and (8.6), involving the body force, equilibrium equations and Taylor series. HW #11.8: The rate of volume change per unit volume For the differential volume in the current configuration, dV = (dx)(dy)(dz) so that d (dV) = d(dx)(dy)(dz) + (dx)d(dy)(dz) + (dx)(dy)d(dz). Dividing with dV leads to 1 dðdVÞ 1 dðdxÞ 1 dðdyÞ 1 dðdzÞ ¼ þ þ ðdVÞ dt ðdxÞ dt ðdyÞ dt ðdzÞ dt 188 11 Kinematics and Strain Complete the derivation that 1 dðdVÞ ¼ Dii ¼ tr ðDÞ ðdVÞ dt ð11:41Þ which is the first invariant of D. Remark #11.2 Lagrangian and Eulerian Any physical measure, description or formulation, which is based on the initial (or reference) configuration, is classified to be Lagrangian, while those based on the current configuration is classified to be Eulerian. Note that almost all the tensors introduced in this chapter are Lagrangian, which are defined for a (material) element, P, in Fig. 11.1. However, this does not include the Cauchy stress, velocity gradient, rate of deformation and spin tensors, which are defined for a (spatial) element, P′, in Fig. 11.1, as being Eulerian. HW #11.9 Linear elasticity law is improper The constitutive law for linear elasticity shown in Eq. (1.30) is improper in a strict sense, since it equates an Eulerian quantity, the Cauchy stress, and with a Lagrangian quantity, the infinitesimal strain. In order to demonstrate its absurd performance, compare the following three cases of simple tension of a straight bar shown in Fig. 11.9. For convenience in calculation, consider the (finite) strain on behalf of the (infinitesimal) strain, since both are virtually the same for infinitesimal deformation and assume isotropy with Young’s modulus E and Poisson’ ratio, m. In Fig. 11.9a and b, the bar is stretched in the X and Y directions, respectively, while, in Fig. 11.9c, the bar is stretched in the X-direction and then rotated 90°. Then, 0 1 1 þ 103 0 0 B C FðaÞ ¼ U ðaÞ ¼ @ 0 1 m 103 0 A; 0 0 FðbÞ ¼ U ðbÞ 1 m 103 B ¼@ 0 0 FðcÞ ¼ RU ðaÞ 0 B ¼ @1 1 m 103 0 0 1 0 0 0 1 þ 103 0 0 0 1 m 103 10 0 1 þ 103 CB 0 A@ 0 0 1 1 C A 0 1 m 103 0 0 0 1 m 103 0 and the Cauchy stress is expected to be 0 rðaÞ T ¼@0 0 0 0 0 1 0 0 A; 0 0 rðbÞ ¼ rðcÞ 0 ¼ @0 0 0 T 0 1 0 0A 0 1 C A 11.3 Rate of Deformation Tensor and True Strain Tensor (a) (b) 189 (c) Fig. 11.9 Three cases of a bar under simple tension where T = E 10−3. Now, calculate the strain and apply the linear elasticity law to calculate the stress. Then compare this with the expected values for each case. The exercise will confirm that the linear elasticity law does not properly provide the stress for Case (c): E(a) = E(c) while rðbÞ ¼ rðcÞ . Therefore, the law in Eq. (1.30) should be applied for infinitesimal deformation, which implies not only infinitesimal length and angle changes but also infinitesimal rotation such that X ’ x. Remark #11.3 Eulerian tensors on a rotating body (or a rotating current configuration) In HW #11.9, for tensors of a material element which rotates, rðbÞ ¼ rðcÞ (as visually confirmed) while E(a) = E(c) (as confirmed by calculation). Such a difference arises since the stress r is Eulerian and the strain E is Lagragian. If both were Eulerian or Lagrangian, such a discrepancy would not arise. If both were Lagrangian, the effect of a rotating body would not occur, since the rotating body is the current configuration x, not the original configuration X, on which the Lagrangian tensors are based. For Eulerian tensors, if its body rotates, Eulerian tensors rotate. To develop the formulation for the rotation of the Eulerian tensor, consider an Eulerian tensor T on a rotating body as shown in Fig. 11.10. As a tensor, b Tað¼ bT TaÞ ¼ c [examples of such manipulation are Eqs. (8.16), (11.39) and (11.40)], before rigid body rotation in Fig. 11.10a, where T, a and b are a tensor and two vectors all defined in the current configuration; therefore, they are supposed to be updated when there is rotation in the current configuration. Then, ~b T~ ~að¼~bT T~ ~aÞ ¼ b Tað¼bT TaÞ ¼ c ~ a~ and ~b are values after rotation as shown in with a constant c, where T, Fig. 11.11b, while ~a ¼ Ra and ~b ¼ Rb with the orthogonal tensor R for rotation. Consequently, ~ ¼ RTRT T ð11:42Þ ~ T ¼ RT TR The relationship in Eq. (11.42) is opposite with that in Eq. (9.13) since, in Eq. (11.42), the material rotates by R (with a fixed coordinate system), while, in 190 11 (a) Kinematics and Strain (b) T T T T Fig. 11.10 Schematic view of an Eulerian tensor on a rotating body: a before and b after rotation (b) 5.0 (a) Effective strain 4.0 y 1.0 d Proportional true strain path Simple shear 3.0 2.0 1.0 0 1.0 x 0.0 0.0 1.0 2.0 dd 3.0 4.0 5.0 Fig. 11.11 a Simple shear flow and b comparison of the amount of deformation in terms of the effective strain between the proportional true strain deformation path and simple shear Eq. (9.13), the coordinate system rotates by R: For a materially embedded coordinate system (therefore, rotating with the material), o ei ð¼Rei Þ, the tensor based on o ei becomes T 0 and the tensor based on ei becomes T in Eq. (9.13). Meanwhile, the ~ and the tensor based on o ei becomes T in Eq. (11.42). tensor based on ei becomes T Also, note that the relationship in Eq. (9.13) is valid for any tensor, while that in Eq. (11.42) is valid for the Eulerian tensor, for which its current configuration rotates with R. For the Lagrangian tensor, b Tað¼bT TaÞ ¼ c [examples are Eqs. (11.27), (11.29) and (11.30)], where T, a and b are all defined in the initial configuration; therefore, they are not updated for rotation so that ~ a ¼ a, ~ b ¼ b and ~ ¼ T (as confirmed for E in HW #11.9). As for the deformation gradient, F ~ ¼ RF T by the chain rule, which is an intermediate between Lagrangian and Eulerian. 11.3 Rate of Deformation Tensor and True Strain Tensor 191 Finally, discussions here confirm that Eq. (1.32) for a linear viscous fluid is proper, since it equates between Eulerian tensors. Remark #11.4 True strain tensor for finite deformation The rate of deformation tensor, D, is intensively utilized in fluid mechanics and plasticity. However, the way to apply it in each field is quite different. In fluid mechanics, as exemplified by Eq. (1.32) for a linear viscous fluid, the stress is not dependent on the deformation history (of a material element) so that the spatial distribution of D determines the spatial distribution of the stress: the Eulerian formulation. In plasticity, as one of solid mechanics, the stress is determined for a material element (as in elasticity) and it is dependent on the history of deformation. Therefore, D is traced following a material element (initial for P, then for P′ and then for a new material position at the next moment in Fig. 11.1, considering Eq. (11.1) for the motion of material elements). To account for deformation history, a scalar value called the effective (or equivalent) plastic strain rate is defined for D of plastic deformation to evaluate its size such as its magnitude (or modified magnitude to account for the directional bias for anisotropic materials). It is then integrated to be connected to material property change throughout plastic deformation. Details will be discussed in Part III. As for the integration of the rate of deformation tensor itself, comparing Eqs. (2.1) and (11.39) confirms that D is the three-dimensional version of the true strain rate; therefore, the natural strain increment is defined as de Ddt ð11:43Þ R R and e ¼ de ¼ Ddt, which might be the true strain (or natural strain) as a three-dimensional version of Eq. (2.2) (note that de here and de in Eq. (10.20) are not related to each other). However, even though this integration is performed following a material element, it still has an Eulerian nature so that the resulting e is not the true strain and is not so useful. In fact, it is so important to note that Eqs. (2.1) and (2.2) share the same principal material lines (meaning that their principal directions correspond to the same material lines, which are aligned in the tensile direction and its normal directions). Therefore, the true strain tensor should be Lagrangian in nature and, furthermore, its principal directions are supposed to be materially fixed. Now, from Eqs. (11.18) and (11.31), dðdxÞ _ ð¼dvÞ ¼ FdX ¼ Ldx ¼ LðFdXÞ dt so that 1 T _ 1 ¼ ðRU _ þ RUÞðU _ _ T þ RðUU _ 1 ÞRT L ¼ FF R Þ ¼ RR 192 11 Kinematics and Strain _ T is anti-symmetric but RðUU _ 1 ÞRT is not symmetric nor anti-symmetric where RR in general. Therefore, ( _ 1 ÞS RT D ¼ RðUU ð11:44Þ _ T þ RðUU _ 1 ÞA RT W ¼ RR 1 1 _ _ where ðUU ÞS and ðUU ÞA are the symmetric and anti-symmetric parts of 1 _ ðUU Þ, respectively. However, if the principal direction of U is fixed (meaning that it is materially fixed since U is Lagrangian) for 0 symmetric such that DðtÞ ¼ RðtÞ_et ðtÞRT ðtÞ T _ WðtÞ ¼ RðtÞR ðtÞ where 0 t _ 1 Þ comes tf , then ðUU ð11:45Þ 1 e1 T CB C _ 1 Þ ¼ ð e1 ; e2 ; e3 ÞB e_ t ðtÞ ¼ ðUU @0 0 A@ e2 T A T e3 0 0 k_ 3 0 1 10 T 1 e1 0 0 k1 B CB T C 1 ð e1 ; e2 ; e3 Þ @ 0 k 2 0 A@ e2 A T e3 0 0 k1 0_ 1 3 k1 0 0 0 e T 1 1 B k1 C _ B CB C ¼ ð e1 ; e2 ; e3 ÞB 0 kk2 0 C@ e2T A 2 @ A T _ e3 0 0 k3 k_ 1 0 k_ 2 0 10 ð11:46Þ k3 Comparing Eqs. (11.42) and (11.45) confirms that D is the deformation rate tensor on the material element rotating with R, while e_ t is that of the initial configuration or that which is based on the materially embedded coordinate system, ei ð¼ Rei Þ. Therefore, e_ t is Lagrangian in nature with the materially fixed principal vectors, ei _ (based on the materially embedded coordinate system), which is shared by U and U. _ Here, ki and ki are the principal values of U_ and U, respectively, and the principal values of e_ t are the true strain rates, comparable with Eq. (2.1), so that e_ t is the true strain rate. Now, when tf is the final moment of deformation, the true strain tensor becomes, 0 10 T 1 Z 0 0 ln k1 ðtf Þ e1 A@ e T A 0 ln k2 ðtf Þ 0 et ðtf Þ ¼ e_ t ðtÞdt ¼ ð e1 ; e2 ; e3 Þ@ 2 T 0 0 ln k3 ðtf Þ e3 ð11:47Þ 11.3 Rate of Deformation Tensor and True Strain Tensor 193 whose principal values are true strains comparable with those shown in Eq. (2.2). HW #11.10 _ T is anti-symmetric, considering that RRT = I. As for UU _ 1 , confirm Prove that RR that the multiplication of two symmetric tensors is generally not symmetric. HW #11.11 The true strain derived in Eq. (11.47) can be expressed as 1 et ðtf Þ ¼ lnðUðtf ÞÞ ¼ lnðCðtf ÞÞ 2 ð11:48Þ Confirm these as done in HW #11.2, considering the Taylor series for a function of x, lnðxÞ ¼ ðx 1Þ þ 1 1 ðx 1Þ2 þ ðx 1Þ3 2 3 0\x 2 The true strain in Eq. (11.47) is derived under the one condition that U has materially fixed principal directions. Now, it is further assumed that the components of the true strain are proportional during 0 t tf : deformation with proportional true strain. Then, et ðtÞ ¼ Ztf 0 e_ t ðtÞdt ¼ ð e1 ; e2 ; 0 ln k1 ðtÞ e3 Þ @ 0 0 ¼ et ðtf ÞaðtÞ 10 T 1 0 0 e1 ln k2 ðtÞ 0 A@ e2 T A T 0 ln k3 ðtÞ e3 ð11:49Þ where aðtÞ is an ever increasing function of time and aðt ¼ 0Þ ¼ 0 aðtÞ aðtf Þ ¼ 1:0 _ so that the components of e_ t are also proportional as et ðtf ÞaðtÞ. When the deformation amount is measured as the integration of the effective (or equivalent) strain rate, which is the magnitude of D, deformation with the proportional true strain provides the minimum deformation amount; i.e., Ztf Ztf jDjdt ¼ 0 0 pffiffiffiffiffiffiffiffiffiffiffiffi Dij Dij dt ¼ Ztf e_ t dt 0 Ztf Ztf qffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi t t t _ ¼ e_ ij e_ ij dt ¼ e ðtf Þ aðtÞdt ¼ et ðtf Þ ¼ eijt ðtf Þeijt ðtf Þ 0 ð11:50Þ 0 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ ðln k1 ðtf ÞÞ2 þ ðln k2 ðtf ÞÞ2 þ ðln k3 ðtf ÞÞ2 considering Eq. (11.45). This minimum amount is similar with the distance between the origin and a point at x, which is the minimum length of travel between 194 11 the two points when the travel path is proportional; i.e., Rtf Kinematics and Strain jdxj ¼ jxj. The minimum 0 amount of deformation derived in Eq. (11.50) is applicable for more a general definition of the effective strain rate. When the deformation path with the proportional true strain tensor is applied for plastic deformation, it consumes the minimum plastic energy even for anisotropic materials, as will be further discussed in Part III. HW #11.12: Simple shear (flow) When an initial square is deformed in the simple shear flow as shown in Fig. 11.11a, material points travel straight from their initial positions to their final positions, with the following displacement vector: dY uðXÞ ¼ aðtÞ 0 Therefore, 0 d _ L ¼ aðtÞ ; 0 0 dy ¼ aðtÞ 0 1 d F ¼ aðtÞ 0 1 ð11:51Þ ð11:52Þ Derive D and its principal values and principal directions. Note that the principal directions of D is fixed spatially so that the principal directions are not materially fixed for the simple shear flow. When D is proportional as is the case here, Rt Rt _ f Þ so that eðtf Þ ¼ 0f de ¼ 0f Ddt with D ¼ aeðt Ztf Ztf jDjdt ¼ 0 ¼ pffiffiffiffiffiffiffiffiffiffiffiffi Dij Dij dt ¼ 0 ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi q Ztf Ztf je_ jdt ¼ 0 pffiffiffiffiffiffiffiffi e_ ij e_ ij dt ¼ jeðtf Þj 0 Ztf _ aðtÞdt ¼ jeðtf Þj 0 eij ðtf Þeij ðtf Þ ð11:53Þ Rt leading to 0f jDjdt ¼ pdffiffi2. Derivations of Eqs. (11.50) and (11.53) are similar but their physical implications are different such that jet ðtf Þj ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi etij ðtf Þetij ðtf Þ jeðtf Þj ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi eij ðtf Þeij ðtf Þ Considering F in Eq. (11.52), derived the true strain between the initial and final configurations shown in Fig. 11.11a and its effective strain as Ztf pffiffiffiffiffiffiffiffiffiffiffiffiffi! qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi d þ d2 þ 4 t t jDjdt ¼ je ðtf Þj ¼ eij ðtf Þeij ðtf Þ ¼ 2 ln 2 t 0 ð11:54Þ 11.3 Rate of Deformation Tensor and True Strain Tensor 195 The two effective strains with respect to ‘d’ as et ðtf Þ and jeðtf Þj are compared in Fig. 11.11b to demonstrate that the effective strain of the proportional true strain deformation path is smaller than that of simple shear. Derive also that the materially pffiffiffiffiffiffiffiffiffi ffi 2 fixed principal directions of the true strain vary according to B as arctanðd d þ 4Þ. 2 In order to better understand Eqs. (11.44) and (11.45), consider the following deformation in two discrete steps: ~ ~ ~ UÞ ~ ¼ RU F ¼ ðDR2 DU 2 ÞðDR1 DU 1 Þ ¼ ðDR2 DR1 D U2 D U1 Þ ¼ ðDR2 DR1 ÞðDRD ð11:55Þ Here, DU 2 ¼ DR1 D U 2 DRT1 and DU 1 ¼ D U 1 , considering Eq. (11.42), when D U 1 and D U 2 are tensors based on the materially embedded coordinate system. ~~ since D U D U is not symmetric nor ~~ UÞ Meanwhile, D U2 D U1 ¼ DRðD 2 1 anti-symmetric when the principal vectors of D U 1 and D U 2 are not equal. Therefore, ( ~~ R ¼ DR2 DR1 DR ~ ~ U ¼ DU ð11:56Þ ~ ~ which is the contribution in which R involves not only DR1 and DR2 but also DR, from the non-symmetry of D U 2 D U 1 . A similar occurence can be observed for _ 1 . W in Eq. (11.44), which involves contributions by the non-symmetry of UU These added contributions vanish when the principal directions of stretch tensors are materially fixed both in Eqs. (11.45) and (11.56), which becomes R ¼ DR2 DR1 U ¼ DU 2 DU 1 ð11:57Þ As mentioned, D is intensively applied to analytically formulate deformationhistory dependent plasticity, while et is intensively utilized to numerically formulate the plastic deformation increment in the discrete time step as will be detailed in Part III. Remark #11.5 Readers are now encouraged to read Sect. 1.3 again before start reading Part III. References Khan, A. S., & Huang, S. (1995). Continuum theory of plasticity. Hoboken: Wiley. Lai, W. M., Rubin, D. H., Krempl, E., & Rubin, D. (2009). Introduction to continuum mechanics. Oxford: Butterworth-Heinemann. Part III Three-dimensional Plasticity The main features of plasticity were covered in Part I, utilizing one-dimensional constitutive laws of plasticity for simplicity. In this part, those one-dimensional laws are extended to general three-dimensional laws based on materials covered in Part II. Three-dimensional constitutive law of plasticity to be covered here consists of three aspects: yield function, normality rule, and hardening law. Chapter 12 Yield Function In the simple tension test, materials deform elastically until stress reaches the yield point, after which plastic deformation starts as schematically shown in Fig. 2.2. Since there are nine stress components (or six components, if its symmetry is considered), combined loading of some or all of those components forms a yield surface, which defines a boundary of elasticity. The yield surface would be nine-dimensional (or six-dimensional) if all nine components are combined or only two or three-dimensional, if two or three components are combined. Experimentally measuring the yield surface is desirable but it is a difficult task, especially if more than two components are combined. However, there are several theoretical yield surfaces available (some of which have partially proven their validity experimentally), which are discussed here. 12.1 Basic Features of the Yield Surface To discuss several basic features of the yield surface with simplicity, first consider a two-dimensional imaginary yield surface here, which is a line; i.e., f ðrÞ ¼ f ðrxx ; ryy Þ ¼ constant ð12:1Þ (1) In Eq. (12.1), f ðrÞ is the yield function, which describes the yield surface when it is equated with a constant. The constant defines the size of the yield surface. (2) The yield surface is considered to be convex (bulged out, or more technically, any straight line connecting two points located inside the surface stays inside the surface) as schematically illustrated in Fig. 12.1. This assumption is supported in various ways including theoretical postulates, experiments and crystal plasticity so that it is universally accepted. © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_12 199 200 12 Yield Function (b) (a) Fig. 12.1 Schematical view of the yield surface, a which is convex and b which is not (3) Since the constitutive law describes material properties, components of vector or tensor quantities that describe the constitutive law, or the yield surface here, are defined with respect to the coordinate system embedded in the material, also referred to as the materially embedded coordinate system. Note that the components of vectors and tensors associated with Newton’s law, (covered mostly in Parts I and II), are defined with respect to the coordinate system embedded in the laboratory. The orientations of the materially embedded coordinate system vary for all material elements, while those of the laboratory coordinate system are the same for all material elements. Such differences in orientation should be properly traced to connect material properties and Newton’s law, which will be further detailed in Chap. 16. (4) The yield surface expands, translates and changes its shape during plastic deformation. Its expansion and translation were extensively researched as will be discussed in Chap. 15, while its shape change has not yet been well studied. In this text, the position and shape of the yield surface is assumed to be fixed so that it only expands in most of the discussions here, unless specified otherwise. The way to quantify the amount of plastic deformation will be discussed in Chap. 13. (5) For the isotropic case, assume that the yield function is the size of the stress, then the yield surface becomes a circle as ( f1 ðrÞ ¼ jrj ¼ ðr2xx þ r2yy Þ1=2 ¼ c f2 ðrÞ ¼ jrj2 ¼ ðr2xx þ r2yy Þ ¼ c2 ð12:2Þ where ‘c’ is a constant. Now, notice that there are many expressions of the yield function (f1 and f2 here) to describe the same yield surface. 12.1 Basic Features of the Yield Surface 201 Remark #12.1 The n-th order homogeneous function For a scalar function f(x) of a vector or a tensor, x, when f ða xÞ ¼ an f ðxÞ ð12:3Þ with a constant a, the scalar function is the n-th order homogeneous function. Then, it has the following two properties: @f becomes theðn 1Þ-th order homogeneous(vector or tensor) function @x ð12:4Þ ðIÞ @f @f @f xð¼ xi or xij Þ ¼ nf ðxÞ @x @xi @xij ðIIÞ ð12:5Þ An example of the n-th order homogeneous scalar function is x f ¼ x þy ; x ¼ y n n For (I), g¼ @f ¼ @x nxn1 nyn1 and gðaxÞ¼ nðaxÞn1 nðayÞn1 ¼ an1 nxn1 nyn1 For (II), @f x ¼ nxn þ nyn ¼ nf @x To prove them, For (I), consider f ðaxÞ ¼ an f ðxÞ; gðxÞ ¼ @f ðxÞ @x Then, for the left side of the first, @f ðaxÞ @f ðaxÞ @ðaxÞ @f ðaxÞ ¼ ¼ aI ¼ agðaxÞ @x @ðaxÞ @x @ðaxÞ ¼ an1 g 202 12 Yield Function while, for the right side of the first, an @f ðxÞ ¼ an gðxÞ @x Therefore, gðaxÞ ¼ an1 gðxÞ For (II), The left side of the first becomes, @f ðaxÞ @f ðaxÞ @ðaxÞ @f ðaxÞ @f ðxÞ ¼ ¼ x ¼ gðaxÞ x ¼ an1 x @a @ðaxÞ @a @ðaxÞ @x while, for the right side of the first, @ðan f ðxÞÞ ¼ nan1 f ðxÞ @a Therefore, @f ðxÞ x ¼ nf ðxÞ @x In Eq. (12.2), f1 is a first order homogeneous (yield) function, while f2 is a second order homogeneous (yield) function. The yield function of the first order homogeneous function is also called the effective (yield) stress or the equivalent . Also, note that constants in Eq. (12.2), (yield) stress, commonly denoted as r which define the size of the yield surface, increase as a function of the amount of plastic deformation, if the yield surface expands, without shape change or translation. It may not be incorrect to assume that the yield function is the size of the stress for the isotropic case. However, the yield surface described in Eq. (12.2) is not appropriate for the plasticity of metals even for the isotropic case only because there is one key feature missing, which will be discussed later in this chapter. (6) If a circle can be good as a yield surface of the isotropic case, an ellipse would be valid as an anisotropic yield surface, which is 8 1 ar > 1 ðrÞ ¼ ðr2xx þ ð byy Þ2 Þ2 ¼ a > > f1 ðrÞ ¼ r > 1 < 2 ðrÞ ¼ ððbraxx Þ2 þ r2yy Þ2 ¼ b f2 ðrÞ ¼ r > f3 ðrÞ ¼ ðr2 þ ðaryy Þ2 Þ ¼ a2 > xx b > > : f ðrÞ ¼ ððbrxx Þ2 þ r2 Þ ¼ b2 4 yy a ð12:6Þ 12.1 Basic Features of the Yield Surface 203 where ‘a’ and ‘b’ are constants. Notice also that the yield function is not unique for the same ellipse. Even the effective stress is not unique. As for the two effective stresses, they differ with constants, which define the size of the ellipse. 1 is the yield stress of simple tension in the x direction, The constant ‘a’ for r 2 is the yield stress of simple r ¼ (rxx ¼ a,ryy ¼ 0), while the constant ‘b’ for r tension in the y direction; i.e., r ¼ ðrxx ¼ 0; ryy ¼ bÞ. Such a stress state whose yield stress describes the size of the yield surface is the reference stress state of the effective stress and when the reference state is prescribed, the effective stress expression becomes unique. (7) If a circle is a proper isotropic yield surface and an ellipse is a proper anisotropic yield function, an ellipse is obtained from a circle by performing the following linear transformation between stress components: c r0xx ¼ a r0yy 0 0 c b rxx ryy ð12:7Þ while the circle in Eq. (12.2) is defined with r0xx ,r0yy and the ellipse in Eq. (12.6) is defined with rxx ,ryy . Extending an isotropic yield surface to an anisotropic yield function by linear transformation of their stress components is a common practice, especially because the method by linear transformation preserves the convexity of the isotropic yield surface in the anisotropic yield surface. The practice with real yield surfaces will be briefly summarized Chap. 14. Based on several basic features discussed here, the general theory on the yield surface is explored here, particularly for metals, which have crystal structures. 12.2 Independence on Hydrostatic Stress: Incompressibility The most general case of the yield surface specified in Eq. (12.1) would be nine-dimensional (or six-dimensional, if the symmetry of the stress tensor is considered). However, for metals, yielding is not dependent on the hydrostatic stress defined in Eq. (9.28). As discussed in Chap. 4, plastic deformation of metals intrinsically having crystalline structures, is the result of dislocation sliding and twinning, which are triggered by shear stress. As demonstrated in HW #9.16, the hydrostatic stress whose principal directions are any direction in space does not contribute to generate any shear stress. In such a case, the yield function becomes dependent on the deviatoric stress only; i.e., f ðrÞ ¼ f ðS; trðrÞÞ becomes f ðSÞ so that the yield surface is described as 204 12 Yield Function f ðSÞ ¼ constant ð12:8Þ which is an eight-dimensional surface in the deviatoric stress space or a nine-dimensional surface in the Cauchy stress space. To envision the eight-dimensional surface and the nine-dimensional surface, a two-dimensional closed line and a three-dimensional cylinder are schematically plotted in Fig. 12.2 in the three-dimensional space for the normal stress vector (which was introduced in Fig. 9.3) or for principal stresses. Reducing the dimensions to three or two from nine or eight is mathematically possible by specifying some small constants to shear stress components for the yield function or considering the three principal stresses for which shear stresses vanish. For the yield function which is independent on the hydrostatic stress, the yield surface becomes a cylinder aligned along the hydrostatic line and it intersects with the deviatoric plane, which is vertical to the hydrostatic line as shown in Fig. 12.2. The two-dimensional cross-sectional shape on the deviatoric plane is supposed to be a closed convex line such as a circle. The cross-sectional view of the yield surface on the deviatoic plane is known as the p diagram. Note that plastic deformation of metals by dislocation sliding and twinning triggered by shear stress introduces a change in shape but not a change in volume. The concepts of yielding which is independent on the hydrostatic stress and the volume constancy of the plastic deformation are separate issues in principle. However, both are valid and tied together for metals as will be discussed in the next chapter so that both are referred to as ‘being incompressible’ for simplicity, meaning that, in metal plasticity (and in this textbook), incompressibility implies both the hydrostatic stress independence of yielding and the volume preservation of plastic deformation. Fig. 12.2 Schematic views of a three-dimensional cylinder aligned along the hydrostatic line and its two-dimensional cross-section on the deviatoric plane. The circular and hexagonal cross-sections are for the von Mises and Tresca yield surfaces, respectively 12.3 12.3 Isotropy 205 Isotropy Apart from being independent on the hydrostatic stress of yielding, consider that the yield function might be isotropic. Physically, this is the case when crystal structures are randomly oriented so that test results for yielding are insensitive to the directions of specimens prepared for simple tension or combine stress tests. For the isotropic case, the expression of the yield function is no longer dependent on the direction of the materially embedded coordinate system such that it becomes a function of the three invariants of stress. For the general case, the yield function, f ðrÞ, is dependent on the principal values and principal directions; i.e., f ðrÞ ¼ f ðrI ; rII ; rIII ; ei¼1;2;3 Þ ð12:9Þ where rI , rII and rIII are three principal stresses and ei¼1;2;3 are the unit vectors based on three orthogonal principal vectors. For the isotropic case, the yield function is independent on the principal directions so that f ðrÞ ¼ f ðrI ; rII ; rIII Þ ð12:10Þ f ðrÞ ¼ f ðI1 ; I2 ; I3 Þ ¼ f ðI1 ; J2 ; I3 Þ ð12:11Þ or where Ii=1,2,3 are the three invariants of stress defined in Eq. (9.28) and J2 is the second invariant of the deviatoric stress defined in Eq. (9.33). Here, Eq. (9.38) is also considered. Note that the yield function in Eq. (12.10) is symmetric with respect to the three principal stresses; i.e., the three principal stresses are interchangeable with their positions in the expression. Now, consider the case when the yield function is independent on the hydrostatic stress and isotropic. Then, the yield function becomes f ðrÞ ¼ f ðSÞ ¼ f ðSI ; SII ; SIII Þ ð12:12Þ where SI ; SII and SIII are three principal deviatoric stresses or f ðrÞ ¼ f ðSÞ ¼ f ðJ1 ; J2 ; J3 Þ ¼ f ðJ2 ; J3 Þ ð12:13Þ where Ji=1,2,3 are the three invariants of the deviatoric stress defined in Eq. (9.33) and J1 = 0. With the condition of its independence on the hydrostatic stress, the yield surface is an eight-dimensional surface in the deviatoric stress space or a nine-dimensional surface in the Cauchy stress space. With the isotropic condition, it is then further reduced to a two-dimensional closed convex line in the principal deviatoric stress plane or a three-dimensional cylinder in the principal stress space with a schematic 206 12 Yield Function Fig. 12.3 The p diagram of the principal deviatoric plane for the incompressible, isotropic and asymmetric case with the von Mises and Tresca yield surfaces, which are not only incompressible and isotropic but also symmetric view of its p diagram shown in Fig. 12.3. Since the diagram is symmetric for the three principal stresses, the shapes in the regions of AOB and A′OB′ complete the whole diagram. This is the case when f ðrÞ may not be equal with f ðrÞ: the asymmetric condition for tension and compression. For the symmetric case with f ðrÞ ¼ f ðrÞ, the shape in the region of AOB completes the whole diagram with its symmetry with respect to the origin, as the two examples in the figure show. For most metals, the symmetric condition is valid since dislocation sliding for f ðrÞ and f ðrÞ is virtually the same. An example of the asymmetric case is shown in Fig. 4.11 using typical simple tension and compression test data for magnesium alloy sheets, which deform mainly by dislocation sliding in tension and by twinning in compression, resulting in differences in not only in yielding but also in hardening behavior. Remark #12.2 Deviatoric normal components on the deviatoric plane for the p diagram In the p diagram on the deviatoric plane, which is a cross-sectional shape of the yield surface for incompressible plasticity in the three-dimensional normal component vector space, the projected axes of the orthogonal three coordinate axes are 120° apart as shown in Fig. 12.3. Also, one unit of any coordinate component qffiffi projected on the deviatoric plane shrinks by 23 since (1, 0, 0) is decomposed into the deviatoric components, (2/3, −1/3, −1/3), and the hydrostatic stress components, (1/3, 1/3, 1/3). Therefore, for the sake of convenience, the p diagram is qffiffi magnified by 32 such that component readings on the p diagram match with those on the real orthogonal coordinate system. Also, note that the three deviatoric normal components on the two-dimensional deviatoric plane is unique as long as the sum of the three components vanishes. One convenient way to read out the three normal deviatoric stress components is to first read out the three normal Cauchy stress components arbitrarily, which are not unique (or conveniently making any one of 12.3 Isotropy 207 its components equal to zero). Then, decompose this into the deviatoric and hydrostatic stress components. The non-unique Cauchy stress components differ only with hydrostatic stress components and share the same unique deviatoric components. So, it would work to select any convenient Cauchy stress components and then to proceed. For example, the point of (1, 0, 0) might be (0, −1, −1) or (2, 1, 1) and so on as other possible random choices but they all share (2/3, −1/3, −1/3) as its deviatoric stress components. Note that discussions here for the deviatoric stress are also applicable for other deviatoric quantities such as the deviatoric plastic strain increment, which will be discussed in the next chapter. Yield functions commonly available in most other literature are now introduced here. Most of these are incompressible, isotropic and symmetric for tension and compression. 12.4 von Mises Isotropic Yield Function Considering Eq. (12.13) for incompressible and isotropic yield functions, one simple yield function is J2; which is known to be the von Mises yield function (1913). Its yield surface becomes 1 f ðrÞ ¼ f ðSÞ ¼ f ðJ2 ; J3 Þ ¼ J2 ¼ Sij Sij 2 1 2 1 2 2 2 ¼ jSj ¼ ðSI þ SII þ SIII Þ ¼ constant 2 2 ð12:14Þ which is a sphere in the deviatoric stress space as a size of the deviatoric stress tensor; therefore, it is convex. Since this yield function is the size of the deviatoric stress, the yield surface is incompressible, isotropic and symmetric for tension and compression. The idea behind this isotropic yield function does not differ from that of Eq. (12.2). The only difference is the incompressible condition added in Eq. (12.14). When envisioned in the three-dimensional space based on the normal stress vector space, the von Mises yield surface is a cylinder aligned along the hydrostatic line with a circular cross-section as shown in Fig. 12.2. Therefore, its p diagram in the deviatoric principal stress plane is a circle as shown in Fig. 12.3. The von Mises yield condition or the yield surface described based on the effective stress as a first order homogeneous yield function, becomes ðrÞ ¼ r ðSÞ ¼ f ðrÞ ¼ r pffiffiffiffiffiffiffiffiffiffiffiffi aSij Sij ¼ c ð12:15Þ where ‘c’ is the yield stress of the reference stress state and a is a constant, which is determined considering ‘c’. 208 12 Yield Function Remark #12.3 Yield stress of the reference stress state Among many possible choices, there are typically five reference stress states that are most commonly introduced. Since the reference stress states are regarded as a way to describe mechanical properties, they are defined based on the coordinate system embedded in the material. Additionally, the reference stress is non-negative since it defines the size of the yield surface. For the simple tension (ST) stress state, there is only one non-vanishing stress component, which is the positive normal stress component with its yield stress as Y+. Meanwhile, the simple compression (SC) stress state has only one non-vanishing normal stress component, which is negative and its yield stress is −Y− (< 0). For the balanced biaxial tension (BBT) stress state, there is one pair of non-vanishing normal stress components, whose magnitudes are the same and positive with its yield stress as B+. On the other hand, the balanced biaxial compression (BBC) stress state has one pair of non-vanishing normal stress components, whose magnitudes are the same and negative with its yield stress as −B− (< 0). For the pure shear (PS) stress state, the non-vanishing components are a pair of shear stresses (by symmetry), whose yield stress is K. The sign of the pure shear yield stress is not significant since its sign changes when the coordinate system rotates 90° as shown in Fig. 9.7. For incompressible plasticity, there are close relationships between yield stresses of the ST, SC, BBT and BBC stress states, which can be easily confirmed in the p diagram. Since those yield stresses are principal stresses, there exists the following relationship, 0 Yþ B @ 0 0 0 0 1 0 0 C B 0Aþ@ 0 0 Y þ 0 0 0 Y þ 0 0 0 Y þ 1 0 0 B ¼ @0 0 0 B 0 0 C 0 A B 1 0 0 0 C B þ ¼ 0 Y A @ 0 0 0 Y þ 0 1 C A ð12:16Þ in which a hydrostatic stress with its diagonal terms of −Y+ is added to the ST yield stress since any hydrostatic stress can be added without affecting yielding behavior in incompressible plasticity. Consequently, YIþ ¼ B II;III , whose magnitude is dependent on the loading direction for anisotropy and independent on the loading þ direction for isotropy. Similarly, YI ¼ BII;III , whose magnitude is dependent on the loading direction for anisotropy and independent on the loading direction for isotropy. If yielding is symmetric for tension and compression, YIþ ¼ B II;III ¼ þ YI ¼ BII;III , whose magnitude is dependent on the loading direction for anisotropy and independent on the loading direction for isotropy. Therefore, If yielding is symmetric and isotropic, Y ¼ B without any super or subscripts, since the relationship is valid for tension and compression regardless of the loading direction. 12.4 von Mises Isotropic Yield Function 209 HW #12.1 Confirm the relationships between yield stresses discussed in Remark #12.3 using the p diagram. HW #12.2 From Eq. (12.15), derive the following for the von Mises yield condition: 8 qffiffiffiffiffiffiffiffiffiffiffiffi < 3 Sij Sij ¼ Y ¼ B 2 ðrÞ ¼ r ðSÞ ¼ qffiffiffiffiffiffiffiffiffiffiffiffi f ðrÞ ¼ r ð12:17Þ : 1S S ¼ K 2 ij ij by substituting the deviatoric stress components of the simple tension, balanced biaxial and pure shear stress states into Eq. (12.15). Comparing Eqs. (12.14) and (12.17), confirm that the expressions of the yield function including the effective stress as a first order homogeneous function are not unique and, furthermore, the expression of the effective stress is dependent on its reference stress state. The first expression of Eq. (12.17) is for ST and BB, while the second is for PS. HW #12.3 The von Mises yield condition expressed in terms of the stress tensor becomes rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi i 1h ðrÞ ¼ r ðr11 r22 Þ2 þ ðr22 r33 Þ2 þ ðr33 r11 Þ2 þ 6r212 þ 6r223 þ 6r231 2 pffiffiffi ¼ Y ¼ B ¼ 3K ð12:18Þ by substituting 1 Sij ¼ rij rkk dij 3 ð12:19Þ into Eq. (12.17). Perform the derivation. Also, confirm that Eq. (12.18) is equivalent with rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi i 1h ðSÞ ¼ r ðS11 S22 Þ2 þ ðS22 S33 Þ2 þ ðS33 S11 Þ2 þ 6S212 þ 6S223 þ 6S231 2 pffiffiffi ¼ Y ¼ B ¼ 3K ð12:20Þ Therefore, the yield surface is incompressible. Refer to Eq. (9.34) for other expressions of the von Mises yield function. Note that for all isotropic yield functions, when they are expressed with the components of stress or deviatroric stress, their expressions are independent on the orientation of the coordinate system; therefore, the laboratory coordinate system may be used for convenience, instead of the materially embedded coordinate system. 210 12 Yield Function Fig. 12.4 The ellipse of the von Mises yield surface under the plane stress condition and four reference stress states. The shaded area corresponds to the region of AOB in Fig. 12.3 HW #12.4 When the von Mises yield function is simplified for the plane stress case with the condition that r33 ¼ r13 ¼ r23 ¼ 0, Eq. (12.18) becomes ðrÞ ¼ r qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi r211 r11 r22 þ r222 þ 3r212 ¼ r2I rI rII þ r2II ¼ Y ¼ B ¼ 3K ð12:21Þ Derive this. Equation (12.21) describes the yield surface, which is an ellipse with its two principal axes aligned along the lines of rI ¼ rII and rI ¼ rII in the two-dimensional principal stress space of rI rII (with rIII ¼ 0) as shown in Fig. 12.4. The ellipse is obtained as an intersectional view of the circular cylinder shown in Fig. 12.2 with the plane of rIII ¼ 0 and its mathematical derivation will be further discussed in Chap. 14. HW #12.5 As an exercise to read out the deviatoric components in the p diagram, four reference stress states are considered, which are defined in the plane stress condition as shown in Fig. 12.4: simple tension (ST) at (Y, 0, 0), balanced biaxial (BB) at (B, B, 0) and two pure shear states (PS3 and PS2) at (K, −K, 0) and (2K, K, 0), respectively. (1) Confirm that the stress components of the four reference stress states satisfy Eq. (12.21). The normal deviatoric and Cauchy stress components of the four reference stress states are compared in the p diagram shown in Fig. 12.5. As for PS3 and PS2, their normal deviatoric stress components are pure shear stress states as (K, −K, 0) and (K, 0, −K), respectively. Note that the third component for PS3 equals zero, while the second component of PS2 is zero. They are also denoted as PLS3 and PLS2, respectively, referring to the plane strain (PLS) condition, which will be further discussed in Chap. 13. pffiffiffi (2) Verify that Y ¼ B ¼ 3K by geometrically comparing the positions of the four references in the p diagram. 12.5 Tresca Isotropic Yield Function 211 (a) (b) (c) (d) Fig. 12.5 The normal deviatoric and Cauchy stress components of the four reference stress states in the p diagram: a simple tension, b balanced biaxial, c pure shear for PS3, d pure shear for PS2 12.5 Tresca Isotropic Yield Function Considering that plastic deformation is triggered by shear stress when it reaches a certain size in metal plasticity, and also that the magnitude of the extreme shear stress is half of the difference between two principal values, the Tresca yield condition (1864) becomes ðSI ; SII ; SIII Þ ¼ f ðrÞ ¼ f ðSÞ ¼ r Smax Smin rmax rmin Y B ¼ ¼ Kð¼ ¼ Þ 2 2 2 2 ð12:22Þ 212 12 Yield Function where Smax and Smin are maximum and minimum principal deviatoric stresses, respectively, while rmax and rmin are maximum and minimum principal Cauchy stresses, respectively. With Eq. (12.22), one of the following conditions is satisfied: 8 < SI SII ¼ rI rII ¼ 2K S SIII ¼ rII rIII ¼ 2K ð12:23Þ : II SI SIII ¼ rI rIII ¼ 2K Therefore, the Tresca yield surface is incompressible, isotropic and symmetric for tension and compression. Equation (12.23) ultimately leads to the following expression based on the invariants: 1 3 27 2 9 2 2 3 4 J2 J3 K J2 þ K J2 K 6 ¼ 0 16 64 16 2 ð12:24Þ ðJ2 ; J3 Þ ¼ K. which is an implicit expression for the yield condition, r Equation (12.24) also confirms the Tresca yield surface is incompressible, isotropic and symmetric for tension and compression, considering that J2(−S) = J2(S), J3(−S) = −J3(S) and J23(−S) = J23(S). Since rmax of the simple tension and balanced biaxial stress states are Y and B, respectively, while rmin vanishes for both, Eq. (12.22) leads to Y = B = 2K for the Tresca yield condition. HW #12.6 In Eq. (12.22), the reference stress state of the effective stress is pure shear. Derive the effective stress when the reference state is the simple tension or balanced biaxial stress state. HW #12.7 Derive Eq. (12.24). (Hint: Solve for cos h and sin h from one of the expressions in Eq. (12.23), the Tresca yield condition, considering the three principal deviatoric stresses drived in HW #9.18, and then substitute them into Eq. (9.36). All three conditions in Eq. (12.23) lead to the same result since the Tresca yield condition is supposed to be valid for all three conditions. Derivation utilizing the second expression in Eq. (12.23) and Eq. (9.35) is short, while the remaining expressions in Eq. (12.23) involve a lengthy derivation.) With Eq. (12.22), the Tresca yield surface is a cylinder in the three-dimensional principal stress vector space, which is aligned along the hydrostatic line with the hexagonal cross-section on the deviatoric plane as shown in Figs. 12.2 and 12.3. One way to derive the hexagon in the p diagram is with, rI rII rIII ð¼ 0Þ for Region I shown in Fig. 12.6. Then, by the third equation of Eq. (12.23), rI ¼ 2K ¼ Y,rIII ¼ 0, while 0 rII 2K ¼ Y, which represents the straight line shown in Fig. 12.6. Similarly, the lines in the remaining five regions are obtained. HW #12.8 Complete the derivation of the hexagon for all regions of the p diagram shown in Fig. 12.6. 12.5 Tresca Isotropic Yield Function 213 Fig. 12.6 The hexagon in the p diagram of the Tresca yield surface The yield surface in the two-dimensional principal stress space, rI rII (with rIII ¼ 0) is shown in Fig. 12.7, which is an intersectional view of the hexagonal cylinder shown in Fig. 12.2 with the plane of rIII ¼ 0. To derive the two-dimensional shape, consider rI rII rIII ð¼ 0Þ for Region I shown in Fig. 12.7. Then, by the third equation of Eq. (12.23), rI ¼ 2K ¼ Y, while 0 rII 2K ¼ Y, which represents the straight line shown in Fig. 12.7. For Region II, consider rI rIII ð¼ 0Þ rII . Then, by the first equation of Eq. (12.23), rI rII ¼ 2K ¼ Y as shown in Fig. 12.7. Similarly, the lines in the remaining four regions are obtained. HW #12.9 Complete the derivation for all regions of the two-dimensional Tresca yield shape under the plane stress condition shown in Fig. 12.7. Fig. 12.7 The Tresca yield surface under the plane stress condition and four reference stress states 214 12 Yield Function HW #12.10 As an exercise in reading out the deviatoric components in the p diagram, four reference stress states are considered, which are defined in the plane stress condition as shown in Fig. 12.7: ST at (Y, 0, 0), BB at (B, B, 0), PS3 and PS2 at (K, −K, 0) and (2K, K, 0), respectively. (1) Confirm that the stress components of the four reference stress states satisfy Eq. (12.22). (2) Verify that Y = B = 2K, by geometrically comparing the positions of the four references in Fig. 12.7. The normal deviatoric and Cauchy stress components of the four reference stress states are compared in the p diagram shown in Fig. 12.8. As for PS3 and PS2, their normal deviatoric stress components are pure shear stress states as (K, −K, 0) and (K, 0, −K), respectively. (a) (b) (c) (d) Fig. 12.8 The normal deviatoric and Cauchy stress components of the four reference stress states in the p diagram: a simple tension, b balanced biaxial, c pure shear for PS3, d pure shear for PS2 12.5 Tresca Isotropic Yield Function 215 (3) Verify that Y = B = 2K by geometrically comparing the positions of the four references in the p diagram. 12.6 Drucker Isotropic Yield Function The Drucker yield condition (1949) is defined as J2 6 ðJ2 ; J3 Þ ¼ J23 1 n 33 ¼ K 6 f ðrÞ ¼ f ðSÞ ¼ f ðJ2 ; J3 Þ ¼ r J2 ð12:25Þ which is incompressible, isotropic and symmetric for tension and compression. Note that the Drucker yield condition becomes the von Mises yield condition when n ¼ 0. Therefore, the Drucker yield condition is an extension of the von Mises yield condition with one additional material constant, n, which modifies the shape of its yield surface from that of the von Mises yield surface. For the yield function, which is incompressible, isotropic and symmetric, its whole p diagram is determined by the shape of the region of AOB shown in Fig. 12.3. Therefore, the shape modification by n is considered here between the simple tension and the pure shear stress states, especially considering the plane stress condition. The principal stress state of the particular zone under the plane stress condition becomes ðrI ; rII ; 0Þ ¼ rI ð1; a; 0Þ where a ¼ rII =rI and 1 a 0 with a ¼ 1 and a ¼ 0 for the pure shear (PS3) and the simple tension, respectively. Then, 8 r2I 2 > > < J2 ¼ 33 ð1 a þ a Þ r J3 ¼ 27I ða 2Þð2a 1Þð1 þ aÞ > 2 > J : 33 ¼ ðða2Þð2a1Þð1 þ3 aÞÞ2 J2 The value of J32 J23 ð12:26Þ 27ð1a þ a2 Þ plotted in Fig. 12.9 shows a monotonous increase of its value; therefore, suggesting a similarly monotonous increase in the modification of the shape, in the particular zone from the pure shear to the simple tension. As for rI , the following is obtained from Eq. (12.25): pffiffiffi ðða 2Þð2a 1Þð1 þ aÞÞ2 rI ða; nÞ ¼ 3K ð1 a þ a2 Þ3 1 n 27ð1 a þ a2 Þ3 !!16 ð12:27Þ 216 12 Yield Function Fig. 12.9 The increase in value of J32 J23 from the pure shear (with a ¼ 1) to simple tension (with a ¼ 0) under the plane stress condition which determines the yield surface shape in the particular zone. Note that rI ða ¼ 0; nÞ ¼ Yð¼ BÞ, while rI ða ¼ 1; nÞ ¼ K, so that K6 ¼ ð27 4nÞ 6 ð27 4nÞ 6 Y ¼ B 272 272 ð12:28Þ When rI ða; nÞ is normalized with that of the von Mises yield function, which is rI ða; n ¼ 0Þ, rI ða; nÞ ¼ rI ða; n ¼ 0Þ 1n ðða 2Þð2a 1Þð1 þ aÞÞ2 27ð1 a þ a2 Þ3 !16 1 J32 6 ¼ 1n 3 J2 ð12:29Þ 9 which is plotted in Fig. 12.10 for its convexity condition, 27 8 n 4. The plot confirms that the pure shear stress state is preserved for all n values (with J3 ¼ 0 for a ¼ 1) and that the simple tension stress state moves out from the von Mises case as positive values of n increase and moves in as negative values of n increase as shown in Figs. 12.11 and 12.12 in the shaded zones. HW #12.11 The reference stress state of the effective stress defined in Eq. (12.25) is pure shear. Derive the following expression based on the effective stress when the reference stress state is the simple tension or balanced biaxial stress state: 6 ðJ2 ; J3 Þ ¼ r 272 J2 J23 ð1 n 33 Þ ¼ Y 6 ¼ B6 ð27 4nÞ J2 ð12:30Þ 12.6 Drucker Isotropic Yield Function 217 I ða;nÞ Fig. 12.10 The variation of rIrða;n¼0Þ from the pure shear (with a ¼ 1) to the simple tension (with a ¼ 0) under the plane stress condition Fig. 12.11 The Drucker yield surface under the plane stress condition and four reference stress states 218 12 Yield Function Fig. 12.12 The p diagram of the Drucker yield surface and four reference stress states Fig. 12.13 The Drucker yield surface with the reference state of the simple tension stress state under the plane stress condition and four reference stress states The yield surface is valid for the reference state for all n values so that the yield surfaces of Eq. (12.25) share the same pure shear stress states for all n values, while those of the yield surfaces of Eq. (12.30) share the same simple tension and balanced biaxial stress states as shown in Figs. 12.13 and 12.14. The reference stress state change only affects the size of the yield surface but not the shape itself so that it does not generally affect the convexity condition. Therefore, the convexity 9 condition of the yield condition defined in Eq. (12.30) is 27 8 n 4. 12.6 Drucker Isotropic Yield Function 219 Fig. 12.14 The p diagram of the Drucker yield surface with the reference state of the simple tension stress state and four reference stress states HW #12.12 Modified Drucker yield function There is a modified Drucker yield function defined as 2 ðJ2 ; J3 Þ ¼ J2 ð1 n r J32 Þ ¼ K2 J23 ð12:31Þ whose reference state is the pure shear stress state. Considering the following relationship, K2 ¼ ð33 4nÞ 2 ð33 4nÞ 2 Y ¼ B 81 81 ð12:32Þ the version whose reference state is the simple tension state becomes 81 J32 ðJ2 ; J3 Þ ¼ 3 J2 1 n 3 ¼ Y 2 ¼ B2 r ð3 4nÞ J2 2 ð12:33Þ 3 Derive this. Both have the same convexity condition: 27 32 n 4. The yield surface shapes for Eqs. (12.31) and (12.33) under the plane stress condition and in the p diagram are shown in Figs. 12.15, 12.16, 12.17 and 12.18, respectively. 220 12 Yield Function Fig. 12.15 The modified Drucker yield surface with the reference state of the pure shear stress state under the plane stress condition and four reference stress states Fig. 12.16 The p diagram of the modified Drucker yield surface with the pure shear stress reference state and four reference stress states 12.6 Drucker Isotropic Yield Function 221 Fig. 12.17 The modified Drucker yield surface with a simple tension stress reference state under the plane stress condition and four reference stress states Fig. 12.18 The p diagram of the modified Drucker yield surface with a simple tension stress reference state and four reference stress states 222 12.7 12 Yield Function Non-quadratic Isotropic Yield Functions Generalized from von Mises Yield Function When the effective stress of the von Mises yield function is expressed with principal deviatoric stresses, the following two versions are available which have been derived from Eqs. (12.15) and (12.20), respectively: 8n o1 > < a jSI j2 þ jSII j2 þ jSIII j2 2 ¼ n r o1 > : a jSI SII j2 þ jSII SIII j2 þ jSIII SI j2 2 ð12:34Þ where a is a constant to be determined by considering the reference stress state. Their non-quadratic versions extended from them are ¼ a jSI jM þ jSII jM þ jSIII jM r 1 M ð12:35Þ and ¼ a jSI SII jM þ jSII SIII jM þ jSIII SI jM r 1 M ð12:36Þ The version in Eq. (12.36) is known as the effective stress of the Hosford yield function (1972). HW #12.13 M For the version in Eq. (12.35), a ¼ 2 þ3 2M or a ¼ 12, respectively, when the reference state is the simple tension (and balanced biaxial) or the pure shear. Also, M M1 Y ¼ B ¼ 1 þ32M1 K. Derive them. HW #12.14 For the effective stress of the Hosford yield function, a ¼ 12 or a ¼ 2M 1þ 2, respectively, when the reference state is the simple tension (and balanced biaxial) or the 1 pure shear state. Also, Y ¼ B ¼ ð1 þ 2M1 ÞM K. Derive them. Both versions defined by Eqs. (12.35) and (12.36) are convex for M 1:0, regardless of their reference stress states, and they become the von Mises yield function with M = 2.0 or 4.0. Particularly for the Hosford yield surface, as the M value increases from 1.0 to 2.0 or decreases from ∞ to 4.0, the yield surface transforms from the Tresca to von Mises yield function as shown in Fig. 12.19a, b with the simple tension reference state. Between M = 2.0 and 4.0, the yield function bulges out beyond the shape of the von Mises yield function, particularly as the M values increases from 2.0 to 2.767 and then deceases back to 4.0 as shown in Fig. 12.19c. Such details regarding how the M value affects the shape of the yield surface are similar for both versions defined by Eqs. (12.35) and (12.36), regardless 12.7 Non-quadratic Isotropic Yield Functions … 223 Fig. 12.19 The Hosford yield surface: a 1:0 M 2:0, b 4:0 M 1, c 20 M 4:0 of the reference stress states. The yield surface shapes for Eqs. (12.35) and (12.36) under the plane stress condition in the p diagram are shown in Figs. 12.20, 12.21, 12.22 and 12.23 for 4:0 M\1, respectively. HW #12.15 The p diagrams of the two versions defined in Eqs. (12.35) and (12.36) have the same shapes but are offset by a 30° rotation, when their reference stress states and M values are the same. Prove this algebraically. (Hint: Considering the relationships for the principal deviatoric stresses on the deviatoric plane shown in Eqs. (9.34) and (9.35), convert the expressions of the two yield conditions into those on the polar coordinate and compare them.) 224 12 Yield Function Fig. 12.20 The yield surface defined in Eq. (12.35) with a simple tension reference state and four reference stress states: a under the plane stress condition and b the p diagram 12.7 Non-quadratic Isotropic Yield Functions … 225 Fig. 12.21 The yield surface defined in Eq. (12.35) with a pure shear reference state and four reference stress states: a under the plane stress condition and b the p diagram 226 12 Yield Function Fig. 12.22 The Hosford yield surface with the simple tension reference state and four reference stress states: a under the plane stress condition and b the p diagram 12.7 Non-quadratic Isotropic Yield Functions … 227 Fig. 12.23 The Hosford yield surface with a pure shear reference state and four reference stress states: a under the plane stress condition and b the p diagram 228 12 Yield Function HW #12.16 The Hosford yield function becomes the Tresca yield function when M = 1.0. Confirm this by plotting the p diagram and the yield surface under the plane stress condition for the Hosford yield surface. (Hint: Consider the plane stress condition with rIII ¼ 0 for both surfaces.) Note that the yield surface of the version defined in Eq. (12.35) somewhat resembles the Drucker yield surface when the n value is negative, while the Hosford yield surface somewhat resembles the Drucker yield surface when the n value is positive. 12.8 Hill 1948 Quadratic Anisotropic Yield Function The quadratic anisotropic yield function proposed by Hill 1948 is defined by 2 ¼ F(ryy rzz Þ2 þ G(rzz rxx Þ2 þ H(rxx ryy Þ2 f ðrÞ ¼ r þ 2Lr2yz þ 2Mr2zx þ 2Nr2xy ð12:37Þ which is incompressible and symmetric for tension and compression. This is for anisotropic materials, which have three mutually orthogonal planes of symmetry and x, y and z are parallel to the three symmetry planes (therefore, the rectangular Cartesian coordinate system is embedded in the material). There are six anisotropic constants, F, G, H, L, M and N, which should be determined by properly considering the reference stress state. A comparison with Eq. (12.18) suggests that, if F = G = H and L = M = N = 3F, this reduces to the von Mises yield function, for which F becomes 1/2 or 1/6 when the reference state is simple tension (and balanced biaxial) or pure shear, respectively. Since the rolled sheet has three mutually orthogonal planes of symmetry, this yield function is commonly applied for metal sheets, for which x, y and z are the rolling, transverse and thickness directions, as will be further discussed in Chap. 14. 12.9 Drucker-Prager Compressible Isotropic Yield Function For non-metallic materials, which are compressible (or expandable) by hydrostatic stress such as soil, the following Drucker-Prager isotropic yield function (1952) is available ðI1 ; J2 ; I3 Þ ¼ ðI1 ; I2 ; I3 Þ ¼ r r pffiffiffiffiffiffiffiffiffi 2aJ2 þ bI1 ð12:38Þ 12.9 Drucker-Prager Compressible Isotropic Yield Function Fig. 12.24 A cone in the principal stress space for the Drucker-Prager compressible isotropic yield function when a the b value is positive and b the b value is negative 229 (a) || (b) || Fig. 12.25 A double-cone in the principal stress space for the modified Drucker-Prager compressible isotropic yield function when the b value is positive || where Ii=1,2,3 are the three invariant of the Cauchy stress, J2 is the second invariant of the deviatroic stress and Eq. (9.38) is considered. There are two constants, which should be determined by properly considering the reference state. Its yield surface is a cone aligned along the hydrostatic line in the three-dimensional principal stress space as schematically shown in Fig. 12.24. Its variations are 230 12 Yield Function Fig. 12.26 An ellipsoid in the principal stress space for the modified Drucker-Prager compressible isotropic yield function when the b value is positive || ¼ r pffiffiffiffiffiffiffiffiffi 2aJ2 þ bjI1 j ð12:39Þ which is a double-cone symmetric with respect to the deviatroic plane as schematically shown in Fig. 12.25 or ¼ r qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2aJ2 þ bI12 ð12:40Þ which is an ellipsoid aligned along the hydrostatic line and the deviatroic plane as schematically shown in Fig. 12.26. These three compressible yield functions become the incompressible von Mises effective stress when b ¼ 0. References Drucker, D. C. (1949). The relation of experiments to mathematical theories of plasticity. Journal of Applied Mechanics, 16, 349–357. Drucker, D. C., & Prager, W. (1952). Soil mechanics and plastic analysis or limit design. Quarterly of Applied Mathematics, 10, 157–165. Hill, R. (1948). A theory of the yielding and plastic flow of anisotropic metals. In Proceedings of the Royal Society of London (p. 281). Hosford, W. (1972). A generalized isotropic yield criterion. Journal of Applied Mechanics, 39, 607–609. Tresca, H. (1864). Mémoire sur l’écoulement des corps solides soumis à de fortes pressions. C.R. Acad. Sci. Paris, 59, 754. Von-Mises, R. (1913). Mechanik der festen Körper im plastisch deformablen Zustand. Gött. Nachr. Math. Phys Klasse, 1, 582–592. Chapter 13 Normality Rule for Plastic Deformation As for plastic deformation, in order to account for the deformation path (or history) dependent on mechanical properties in plasticity, the plastic (natural) strain increment, dep ð¼Dp dtÞ, is extensively applied as discussed in Remark #11.4. The plastic strain increment is assumed to be added to the elastic strain increment, dee , to construct the total strain increment, i.e., de ¼ dee þ dep ð13:1Þ which is for elasto-plasticity in metal plasticity. When plastic deformation is large enough in some applications such as metal forming, elastic deformation is ignored; i.e., de ¼ dep ð13:2Þ which is for rigid-plasticity. The constitutive formulation for elasto-plasticity is much more complex than that of rigid-plasticity as will be detailed in Chap. 16; therefore, rigid-plasticity was more popular in the early development stage of numerical commercial codes decades ago. However, there are some critical occasions, in which the proper analysis of elasticity/elasto-plasticity is required even in metal forming. This is especially the case when elastic unloading is involved such as when internal cracks form by residual stress in bulk forming and springback in sheet forming. With recent advancements in computational hardware, elasto-plasticity has become dominant even for metal forming except in a few cases such as the code for the ideal forming theory known as the inverse one-step process design code. As for the plastic strain increment, its direction is guided by the so called normality rule that (prior to having any information on its magnitude) states that the direction is normal to a surface defined with the plastic potential in the nine-dimensional space (or six-dimensional space if the symmetry of the shear components is considered). Similar to the yield function, the plastic potential is © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_13 231 232 13 Normality Rule for Plastic Deformation applied to describe a surface. If the yield function is used as the plastic potential, then the normality rule is known as the associate flow rule. Otherwise, it is known as the non-associate flow rule. Despite some recent research activities on the non-associated flow rule, the associate flow rule is the most common in metal plasticity and therefore, it is considered in this textbook. In the associate flow rule, the yield surface defined with the yield function is not only the boundary of elasticity but furthermore, its normal direction is aligned with the plastic strain increment; i.e., dep ¼ dk @f ðrÞ @ rðrÞ @ rðrÞ ¼ dk ð¼de Þ @r @r @r ð13:3Þ where dk is an incremental quantity and generally not a constant. The yield function, f ðrÞ, in Eq. (13.3) is not unique and any yield functions are applicable if they express the same yield surface. However, using the effective stress is particularly convenient to develop further formulations; therefore, the plastic potential is assumed to be the effective stress in this textbook, unless it is otherwise stated. 13.1 Effective Plastic Strain Increment and Duality in Normality Rule ðrÞ ¼ constant describes For the effective (or equivalent) stress, the expression of r a surface but it also assigns a fixed constant scalar value for any given stress, in which the effective stress plays a role in defining a generalized magnitude of the stress. Similarly, for the plastic strain increment, a conjugate quantity known as the effective (or equivalent) strain increment de exists, whose expression of deðdep Þ ¼ constant describes a surface as well as a generalized magnitude of the plastic strain increment. The effective plastic strain increment, which is a conjugate to a given effective stress, or vice versa, is defined by the following plastic work equivalence principle: 2 2;p ðrÞdeðdep Þ dwp ¼ trðrdep Þ ¼ r dep ¼ rij depij ð¼ r1ij de1;p ij ¼ rij deij ¼ . . .Þ ¼ r ¼ constant ð13:4Þ To develop the conjugate, there are two procedures to apply the plastic work equivalence principle: which can be described as figurative and algebraic procedures. As for the figurative procedure, consider Fig. 13.1, in which the stress and plastic strain increments are considered as nine-dimensional vectors and dwp is their dot product, while the stress stays on the yield surface whose size is defined by its ðrÞ ¼ constant. As for the plastic strain increment, its direction is reference stress: r normal to the yield surface and, when the size of the dot product of the two vectors 13.1 Effective Plastic Strain Increment and Duality in Normality Rule 233 Fig. 13.1 Schematic view of a the yield surface and b the effective plastic strain increment surface in the nine-dimensional space constructed by the plastic work equivalence principle are fixed as dwp = constant, its size is determined by Eq. (13.4) so that the plastic strain increment vectors construct a surface, whose size is also defined by its reference plastic strain increment; i.e., ðrÞ deðdep Þ ¼ constant ¼ dwp =constant defined by r ð13:5Þ which defines the effective plastic strain increment and its surface is known as the effective plastic strain increment surface. Furthermore, for the constant plastic work increment, Eq. (13.4) becomes dðdwp Þ ¼ dr dep þ r dðdep Þ ¼ 0 ð13:6Þ where dr is the increment between the neighboring stresses on the yield surface; therefore, dr is tangential to the yield surface as shown in Fig. 13.1a. Then, by the normality rule of Eq. (13.3), dr is normal to dep so that dr dep ¼ 0. Consequently, r dðdep Þ ¼ 0, in which dðdep Þ is tangential to the effective plastic strain increment surface and r is normal to the surface as shown in Fig. 13.1b; i.e., r¼A @dgðdep Þ @deðdep Þ @deðdep Þ ¼A ð¼ r Þ p p @ ðde Þ @ ðde Þ @ ðdep Þ ð13:7Þ where dgðdep Þ is the plastic strain increment function. The plastic strain increment function defines the effective plastic strain increment surface just as the yield function defines the yield surface, and whose first order homogeneous function is the effective plastic strain increment. The two normality rules shown in Eqs. (13.3) and (13.7) are dual normality rules for the conjugate effective stress and the effective plastic strain rate increment. The plastic strain increment function is not unique for the same effective plastic strain increment surface and even the effective plastic strain increment becomes unique when its reference plastic strain state is prescribed. 234 13 Normality Rule for Plastic Deformation Remark #13.1 The effective plastic strain increment is a first order homogenous function Since the effective stress is a first order homogenous function, so is the effective plastic strain increment as proven here: ðarÞdeðbdep Þ ¼ a ðarÞ ðbdep Þ ¼ abdwp ¼ ab rðrÞdeðdep Þ ¼ r rðrÞbn deðdep Þ ð13:8Þ Therefore, n = 1. As for dk in Eqs. (13.3), apply Eq. (13.3) for Eq. (13.4), then r dep ¼ dk @ rðrÞ ðrÞdeðdep Þ r ¼ dk rðrÞ ¼ r @r ð13:9Þ after Eq. (12.5) is considered with n = 1. Therefore, dk ¼ deðdep Þ. Similarly, ðrÞ. applying Eq. (13.7) for Eq. (13.4) leads to A = r ðrÞ, Eq. (13.3) As for the algebraic procedure to obtain de as a conjugate of r provides a set of simultaneous equations for r when dep is prescribed. Therefore, its solution becomes r ¼ rðdep Þ ð13:10Þ Then, de as a function of dep is algebraically obtained as de ¼ rðdep Þ dep ðrðdep ÞÞ r ð13:11Þ Note that the solution of Eq. (13.10) for Eq. (13.3) often involves a highly nonlinear solution scheme; therefore, the analytical expression of de is not availðrÞ is rather simple such as those of the quadratic von Mises and Hill able, unless r 1948 effective stresses. In such a case, the following manipulation is performed for deðdep Þ ¼ r dep ðrÞ r ð13:12Þ ðrÞ. in which r is normalized by r Note that, by the duality of the normality rules shown in Eqs. (13.3) and (13.7), the roles and shapes of the effective plastic strain increment surface and the yield surface are interchangeable. As such, the two procedures to obtain deðdep Þ as a ðrÞ are applicable to obtain r ðrÞ as a conjugate of a conjugate of a prescribed r prescribed deðdep Þ. Still the main difference remains that the yield surface is the boundary of elasticity, while the effective plastic strain increment surface has nothing to do with elasticity. 13.1 Effective Plastic Strain Increment and Duality in Normality Rule 235 Remark #13.2 Accumulative effective plastic strain Considering that the effective plastic strain increment is a generalized magnitude of the plastic strain increment, it is integrated to measure the amount of the plastic deformation in plasticity; i.e., Z e ¼ deðdep Þ ð13:13Þ which is known as the accumulative effective plastic strain. This is similar to the concept of travel length in geometry, Z Z s ¼ dsðdxÞ ¼ jdxj ð13:14Þ where dx is the displacement increment. The accumulative effective plastic strain is extensively used to formulate the property change by plastic deformation in plasticity. Remark #13.3 Note that the standard elasto-plastic constititutive formation with Eq. (13.1) is based on the normality rule in Eq. (13.3) so that it requires the yield function as well as its diverse development. Meanwhile, the standard rigid-plastic formulation is based on the normality rule in Eq. (13.7) so that it requires the plastic strain increment function as well as its diverse development. However, the effective plastic strain increment is required in order to calculate the accumulative effective plastic strain in Eq. (13.13). Since rigid-plasticity is based on the plastic strain increment function, calculating the accumulative effective plastic strain is straightforward. For elasto-plasticity, a standard formulation to be discussed in Chap. 16 calculates the magnitude of the effective plastic strain increment, without requiring the explicit expression of the effective plastic strain increment as a function of the plastic strain increment tensor. Similarly, rigid-plasticity does not require the explicit expression of the effective stress as a function of the stress tensor in order to calculate the size of the yield stress. Consequently, elasto-plasticity requires only the effective stress as a function of the stress tensor, while rigid-plasticity requires only the effective plastic strain increment as a function of the plastic strain increment tensor. These will be discussed in Chap. 16. Remark #13.4 The yield function and the plastic strain increment function are generally nine-dimensional and become six-dimensional if the symmetry of the shear components is considered. However, when the dual normality rules are applied, they are applied for the nine components of the stress and plastic strain increment tensors, treating each shear component separately. 13.2 Incompressibility As discussed previously, metals with crystalline structures plastically deform by dislocation sliding and twinning, triggered by shear stresses. While doing so, they maintain the same volume, so that they are described to be incompressible. Mathematically, therefore, their plastic strain increment is deviatoric; i.e., 236 13 Normality Rule for Plastic Deformation trðdep Þ ¼ depii ¼ ~I1 ¼ 0 ð13:15Þ where ~I1 is the first invariant of the plastic strain increment. This can be proven figuratively based on the normality rule; i.e., considering that their yielding is also independent of the hydrostatic stress so that their yield surface is a cylinder in the three-dimensional normal stress space, as shown in Fig. 12.2. When the normaility rule in Eq. (13.3) is applied, the plastic strain increment stays on the deviatoric plane as shown in Fig. 12.2, regardless of the cross-sectional shape of the cylinder. Consequently, by the normality rule, the fact that the hydrostatic stress is independent of the yield stress and that the plastic strain increment maintains a constant volume are tied together in metal plasticity and both properties are conveniently implied by “being incompressible”. The deviatoric nature of the plastic strain increment is also proven algebraically from the normality rule; i.e., ð13:16Þ since the yield function is not a function of the hydrostatic stress. Therefore, depij ¼ depij , where dep is the deviatoric plastic strain increment. Alternatively, ð13:17Þ Therefore, considering 0 1 0 1 2 1 1 S11 3 r11 3 r22 3 r33 1 2 B S22 C B r11 þ r22 1 r33 C 3 3 C B 3 C B B S33 C B 1 r11 1 r22 þ 2 r33 C 3 3 C B 3 C B C B S12 C B r12 C B C B C; B S21 C ¼ B r21 C B C B C B S23 C B r23 C B C B C B S32 C B r32 C B C B A @ S13 A @ r13 S31 r31 0 dep11 B dep22 B p B de33 B p B de B 12 B dep B 21 B dep B 23 B dep B 32 @ dep 13 dep31 0 2 @f 1 @f 1 @f 3 @S11 3 @S22 3 @S33 B 1 @f þ 2 @f 1 @f B 3 @S33 22 C B 31 @S@f11 13 @S @f 2 @f C B C B 3 @S11 3 @S22 þ 3 @S33 C B @f C B @S12 C B @f CB @S21 C B C B @f C B @S23 C B @f C B @S32 A B B @f @ @S13 @f @S31 1 1 C C C C C C C C C C C C C C C C A so that Eq. (13.15) is valid for any differentiable function of the deviatoric stress. Another algebraic proof would be to perfrom the normality rule by Eq. (13.3) for f(S) after converting it to f ðrÞ, while considering the definition of the deviatoric stress. Then, f ðrÞ represents a cylinder so that the normality rule leads to the 13.2 Incompressibility 237 deviatoric plastic strain increment for any differentiable function of the deviatoric stress, f(S). Remark #13.5 Incompressible property and isochoric/equivoluminal deformation As for the constancy of volume, being incompressible is to account for a material property, while being isochoric or equivoluminal describes deformation. Therefore, the deformation of an incompressible material is necessarily isochoric, while the deformation of a compressible material may or may not be isochoric. Remark #13.6 Applying the normality rule in Eq. (13.3) figuratively and algebraically leads to the two-dimensional membrane of the plastic strain increment surface in the three-dimensional normal stress component space, while the conjugate yield surface is a three-dimensional cylinder. However, constructing a three-dimensional cylindrical yield surface from the two-dimensional plastic strain increment surface based on the dual normality rule in Eq. (13.7) would be troublesome algebraically. A figurative justification would be possible by considering the two-dimensional membrane as the limit of a thin three-dimensional closed structure having a smooth curved side wall (with a half circular cross-section), when its thickness converges to zero. Then, the normal direction of its side wall would cover all possible hydrostatic stress, which is vertical to the deviatoric plane as shown in Fig. 13.2. Now, for incompressible plasticity, the plastic strain increment function or the effective plastic strain increment that describes its surface is a function of the deviatoric plastic strain exclusively; i.e., dgðdep Þ ¼ dgðdep ; trðdep ÞÞ ¼ dgðd ep Þ ¼ constant ð13:18Þ where dep is the deviatoric plastic strain increment, while its yield function is in Eq. (12.8). However, there is a major difference between the two equations in that Eq. (12.8) is valid when the hydrostatic stress is arbitrary, while Eq. (13.18) is valid when the hydrostatic plastic strain increment is zero. The yield surface is a cylinder in the nine-dimensional stress space, while the plastic strain increment surface is an eight-dimensional surface even in the nine-dimensional plastic strain increment space. To avoid confusion, expressing all in the eight-dimensional deviatoric space is convenient for incompressible plasticity; i.e., Fig. 13.2 The normal direction of the curved side wall of a thin three-dimensional closed structure assumed for the plastic strain increment surface covers all possible hydrostatic stress, which is vertical to the deviatoric plane 238 13 Normality Rule for Plastic Deformation 1 1 ðSÞdeðdep Þ dwp ¼ rij depij ¼ ðSij þ rkk dij Þðdepij þ depmm dij Þ = Sij depij = Sij depij ¼ r 3 3 ¼ constant ð13:19Þ considering Eq. (13.15) and depij ¼ depij . Therefore, the plastic work equivalence principle also provides a theoretical base to express two effective quantities in the deviatoric space. As for the normality rule, dep ð¼dep Þ ¼ dk @f ðSÞ @ rðSÞ @ rðSÞ ¼ dk ð¼deðdep Þ Þ @S @S @S ð13:20Þ for which the yield function is symmetric with respect to the deviatoric plane as schematically shown in Fig. 13.3a, b. Note that the yield function shown in Fig. 13.3c is not symmetric. Now, based on the plastic work equivalence principle in Eq. (13.19), the dual normality rule becomes, S¼A @dgðdep Þ @dep ðdep Þ @dep ðdep Þ @dep ðdep Þ ¼ A ¼ A ð¼ r ðSÞ Þ @ ðdep Þ @ ðdep Þ @ ðdep Þ @ ðdep Þ ð13:21Þ for which the plastic strain increment function is symmetric with respect to the deviatoric plane. Equation (13.21) leads to ðSÞ r¼r @dep ðdep Þ þ BI @ ðdep Þ ð13:22Þ where B is an arbitrary constant for arbitrary hydrostatic stress and I is the identity tensor. (a) (b) (c) Fig. 13.3 Schematic view of yield surfaces in the normal stress space, a and b are symmetric with respect to the deviatoric plane such that their normal directions on the deviatoric plane are on the deviatoric plane. Note that c is not symmetric 13.2 Incompressibility 239 The procedures to derive dk and A in Eqs. (13.20) and (13.21) and also to obtain the conjugate effective quantities for prescribed effective quantities in incompressible plasticity are the same with those previously discussed for the general case. In a strict sense, metals are compressible because their crystal structures usually have defects such as micro-voids, which may become smaller under very large hydrostatic compression. However, incompressibility is commonly accepted in metal plasticity for moderate hydrostatic stress. 13.3 Isotropy As for the plastic strain increment surface, it is a nine-dimensional surface in the plastic strain increment tensor space generally as a conjugate of the nine-dimensional yield surface. For the isotropic case, aside from being incompressible, the plastic strain increment function is only dependent on the principal values of the plastic strain increment; i.e., dgðdep Þ ¼ dgðdepI ; depII ; depIII Þ ð13:23Þ J2 ; ~I3 Þ dgðdep Þ ¼ dgð~I1 ; ~I2 ; ~I3 Þ ¼ dgð~I1 ; ~ ð13:24Þ or where depI , depII and depIII are three principal plastic strain increments and ~Ii¼1;2;3 are the three invariants of the plastic strain increment defined in Eq. (9.28), while ~ J2 is the second invariant of the deviatoric plastic strain increment. Note that the function in Eq. (13.23) is symmetric with respect to the three principal values. Now, consider the case when the plastic strain increment function is incompressible and isotropic. Then, the plastic strain increment function becomes dgðdep Þ ¼ dgðdepI ; depII ; depIII Þ ð13:25Þ dgðdep Þ ¼ dgð~J2 ; ~J3 Þ ð13:26Þ or where depI , depII and depIII are three principal plastic strain increments, which are deviatoric, and ~Ji¼1;2;3 are the three invariants of the deviatoric plastic strain increment with ~J1 ¼ 0. As for the p diagram of the incompressible and isotropic plastic strain increment surface in its principal value space, the shapes in the regions of AOB and A’OB’ complete the whole diagram by symmetry as shown in Fig. 12.3. This is the case when the surface is asymmetric for tension and compression. For the symmetric case, the shape in the region of AOB completes the whole diagram with its symmetry with respect to the origin. 240 13 Normality Rule for Plastic Deformation Remark #13.7 Reference plastic strain increment As a conjugate of the reference yield stress for the yield surface (and the effective stress), there is the reference plastic strain increment (as a scalar quantity) for the plastic strain increment surface (and the effective plastic strain increment), which defines its size, based on the reference states. In incompressible, isotropic and symmetric plasticity, for the reference stress state of simple tension (ST) and compression (SC), balanced biaxial tension (BBT) and compression (BBC) and pure shear (PS), their principal plastic strain increments become, 8 pST pST pST pSC pSC pST 1 1 > ðde ; deII ; deIII Þ ¼ ðdepSC I ; deII ; deIII Þ ¼ deI ð1; 2 ; 2 Þ > > I > > 1 1 > pBBC > ð ; ; 1Þ < ðdepBBT ; depBBT ; depBBT ; depBBC ; depBBC Þ ¼ depBBT I II III Þ ¼ ðdeI II III III 2 2 > pPS2 > > ðdepPS2 ; depPS2 ; depPS2 ð1; 0; 1Þ I II III Þ ¼ deI > > > > : pPS3 pPS3 pPS3 ð1; 1; 0Þ ðdeI ; deII ; deIII Þ ¼ depPS3 I ð13:27Þ These ratios are valid because, when the yield surface is smooth (without sharp corners) unlike the Tresca yield surface, the normal direction at A and B are parallel to OA and OB, respectively, by the geometric symmetry in the p diagram for the isotropic and symmetric (for tension and compression) case in Fig. 12.3 (However, the ratio for the simple tension deformation requires only isotropy and incompressibility in a strict sense). Here, two pure shear stress states lead to the plane strain deformation, for which one of the principal plastic strain components vanishes: the second component (PLS2) by PS2 and the third component (PLS3) by PS3. Now, considering the plastic work equivalence principle in Eq. (13.4), 8 ST pST pSC r de ¼ rSC ¼ YdY > I deI > < I I pBBT de ¼ rBBC depBBT ¼ BdB de ¼ rBBT r III III I I > > : PS2 pPS2 pPS3 ¼ 2rPS3 ¼ KdK 2rI deI I deI ð13:28Þ where dY, dB and dK are the reference plastic strain increments and Y, B and K are the reference stresses (as yield stresses) for the simple tension, balanced biaxial and pure shear reference stress states, respectively. Therefore, 8 pSC pST > dY ¼ de ¼ de > I I > < de ¼ dB ¼ depBBT ¼ depBBC III III > > > : pPS2 dK ¼ 2deI ¼ 2depPS3 I for SC 8 Y ¼ rST > I ¼ rI > < ¼ B ¼ rBBT r ¼ rBBC I I > > : K ¼ rPS2 ¼ rPS3 I I ð13:29Þ Moreover, since Y = B, dY = dB. Also, if Y ¼ B ¼ gK, dY ¼ dB ¼ dK=g. 13.4 13.4 von Mises Isotropic Plastic Strain Increment Function 241 von Mises Isotropic Plastic Strain Increment Function The von Mises yield surface, which is incompressible, isotropic and symmetric for tension and compression, is a sphere in the eight-dimensional deviatoric space as shown in Eq. (12.15). Therefore, the plastic strain increment is figuratively proportional to the deviatoric stress by the normality rule; i.e., depij ¼ ASij with a proportional constant A. Then, de ¼ ASij Sij ¼ Sij depij ¼ r A 2 r a e considering Eqs. (12.15) and (13.19). Therefore, A ¼ ad r so that depij ¼ ade Sij r ð13:30Þ rde ¼ ade2 so that Furthermore, since depij depij ¼ ASij depij ¼ A rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1 p p de de de ¼ a ij ij ð13:31Þ with which the plastic strain increment surface is also a sphere in the deviatoric space. The same results can be algebraically obtained from Eq. (13.20), which is applicable for a sphere as shown in Fig. 13.3a; i.e., Eq. (13.30) is directly obtaind S S from Eqs. (13.20) and (12.15). Then, depij depij ¼ a2 de2 rij 2 ij ¼ ade2 so that Eq. (13.31) is obtained. HW #13.1 Equation (13.30) leads to Sij ¼ r depij ade ð13:32Þ Following the same procedures both figuratively and algebraically, derive Eqs. (13.32)and (12.15) from Eq. (13.31) and the dual normality rule, Eq. (13.21). HW #13.2 Derive Eqs. (13.30) and (13.31) from Eqs. (12.15) and (13.17), and also from Eqs. (12.18) and (13.3). Confirm that symmetric shear components should be handled separately in order to apply the normality rule. HW #13.3 From Eq. (13.30), when the reference state is the simple tension, 242 13 (a) (b) (c) (d) Normality Rule for Plastic Deformation Fig. 13.4 The four reference states in the p diagram: a simple tension b balanced biaxial c pure shear (PS3) for plane strain (PLS3) d pure shear (PS2) for plane strain (PLS2) 0 1 0 2Y 1 0 1 0 1 1 1 depST I 3 B pST C ade @ Y A @ 1 A ¼ depST @ 1 A ¼ dY @ deII A ¼ I 2 2 3 r 1 1 Y depST 2 2 3 III ð13:33Þ ¼ Y and de ¼ dY ¼ depST with a ¼ 32, r I , confirming Eqs. (13.27) and (13.29). Also, Eq. (13.33) confirms Eq. (13.31). Perform the same for the reference stress states, BB, PS2 and PS3 by properly applying their a values. The four reference pffiffiffi states are plotted in Fig. 13.4. Confirm in the figure that dY ¼ dB ¼ dK= 3. HW #13.4 From Eq. (13.32), when the reference state is a simple tension state, 0 1 0 1 0 2 1 0 2 1 dY SpST I 3 3 r B pST C @ dY A ¼ r A ¼ Y @ 1 A @ 1 @ SII A ¼ 2 3 3 ade dY 1 1 SpST 2 3 3 III ð13:34Þ 13.4 von Mises Isotropic Plastic Strain Increment Function 243 ¼ Y, confirming the deviatoric stress shown in Fig. 12.5. with a ¼ 32, de ¼ dY and r The Cauchy stress of the simple tesion under the plane stress condition is also confirmed by applying Eq. (13.22). Perform the same for the reference stress states, BB, PS2 and PS3 by properly applying their a values. 13.5 Tresca Isotropic Plastic Strain Increment Function The Tresca effective stress in Eq. (12.22) is replacable with the following Hosford effective stress: ¼ faðjSI SII j þ jSII SIII j þ jSIII SI jÞg r ð13:35Þ HW #13.5 Plot the p diagram for the Tresca yield surface by applying Eq. (13.35) and while considering the stress distribution shown in Fig. 12.6. Also, derive that a ¼ 12 or (a) (b) Fig. 13.5 The Tresca p diagrams of a the yield surface and b the plastic strain increment surface Fig. 13.6 Multiple normal directions at a sharp corner of the Tresca p diagram obtained considering a smooth curve converged to a sharp corner as its limit 244 13 Normality Rule for Plastic Deformation a ¼ 14, respectively, when the reference state is a simple tension (and balanced biaxial) state or a pure shear state. The Tresca p diagrams of the yield surface and the plastic strain increment surface are plotted based on the dual normality rules in Fig. 13.5. Note that there are multiple normal directions at the corners, which are obtained by considering a smooth curve that converges at each corner as its limit as shown in Fig. 13.6. Therefore, plastic strain increments are not unique for the simple tension or balanced biaxial stress states. Also, for the pure shear stress state, the plane strain deformation is obtained, for which one of three plastic strain increment components vanishes. However, there are multiple stress states for plane strain deformation from the simple tension to the balanced biaxial. For the pure shear stress state, deformation of the Tresca case and all incompressible, isotropic and symmetric yield functions including the von Mises case is the same as plane strain deformation, even though the stress state for the plane strain deformation is non-unique for the Tresca case. The multiple plastic strain increments for the simple tension are 0 depST depST B I ¼@ 0 0 0 ð1 þ cÞdepST I 0 1 0 C A 0 pST cdeI ð13:36Þ where 0:0 c 1:0 as shown in Fig. 13.7a. For c ¼ 0:5, deformation becomes equivalent with that of simple tension for the smooth incompressible and isotropic yield function. For c ¼ 0:0 and c ¼ 1:0, the deformation is the plane strain deformation, which is also obtainable with the pure shear stress state as shown in Fig. 13.7a. The figure confirms that 1 depST ¼ depPS ¼ dY ¼ dK I I 2 ð13:37Þ which complies with Y = 2K, as confirmed by the plastic work equivalence principle. The multiple plastic strain increments for the balanced biaxial stress state are (a) (b) Fig. 13.7 Multiple plastic strain increments a by the simple tension and b balanced biaxial stress states 13.5 Tresca Isotropic Plastic Strain Increment Function 0 depBB 1 ð1 cÞdepBB 0 0 III B C ¼@ 0 0 cdepBB A III pBB 0 0 deIII 245 ð13:38Þ where 0:0 c 1:0 as shown in Fig. 13.7b. For c ¼ 0:5, the deformation becomes equivalent with that of the balanced biaxial state for the smooth incompressible and isotropic yield function. For c ¼ 0:0 and c ¼ 1:0, the deformation is the plane strain deformation, which is also obtainable with the pure shear stress state as shown in Fig. 13.7a. The figure confirms that pBB de ¼ depPS ¼ dB ¼ 1 dK III I 2 ð13:39Þ Which complies with Y = B = 2K, as confirmed by the plastic work equivalence principle. HW #13.6 The conjugate Tresca effective plastic strain increment The p diagram of the plastic strain increment surface shown in Fig. 13.5b implies that the conjugate Tresca effective plastic strain increment is de ¼ fbðjdeI j þ jdeII j þ jdeIII jÞg ð13:40Þ as the p diagram of Eq. (12.35) with M = 1.0 shown in Fig. 12.20 suggests. Plot the p diagram of Eq. (13.40), which should be the same as that shown in Fig. 12.20. Also, derive that b ¼ 12 for the simple tension and balanced biaxial reference states and b ¼ 1:0 for the pure shear reference, considering Eqs. (13.36) and (13.38). HW #13.7 Plastic strain increments of Drucker and modified Drucker yield functions For the Drucker and modified Drucker yield functions, their conjugate plastic strain increment functions are not available for their analytical expressions. However, considering the relationships shown in Eqs. (12.28) and (12.32) for the Drucker and modified Drucker yield functions, derive the following relationships: dK 6 ¼ 272 272 dY 6 ¼ dB6 ð27 4nÞ ð27 4nÞ ð13:41Þ dK 2 ¼ 81 81 dY 2 ¼ 3 dB2 ð33 4nÞ ð3 4nÞ ð13:42Þ and 246 13 Normality Rule for Plastic Deformation for the Drucker and modified Drucker cases, respectively. Also, derive their principal components of the plastic strain increments. 13.6 Non-quadratic Isotropic Plastic Strain Increment Functions Generalized from von Mises Plastic Strain Increment Function Non-quadratic isotropic yield functions shown in Eqs. (12.35) and (12.36) are obtained by generalizing Eq. (12.34), which are the von Mises effective stresses expressed with principal deviatoric stresses. Similarly, there are two expressions of the von Mises effective plastic strain increment in terms of principal values, by applying the relationship in Eq. (9.37) for deviatoric quantities: 8n o1 > < b jdepI j2 þ jdepII j2 þ jdepIII j2 2 de ¼ n o1 > : b jdep dep j2 þ jdep dep j2 þ jdep dep j2 2 I II II III III I ð13:43Þ where b is a constant to be determined by considering the reference state. Then, their non-quadratic versions extended from them are n oM1 M M M de ¼ b jdepI j þ jdepII j þ jdepIII j ð13:44Þ and n oM1 M M M de ¼ b jdepI depII j þ jdepII depIII j þ jdepIII depI j ð13:45Þ Remark #13.8 Hosford set, Inverse Hosford set, Tresca and Inverse Tresca The set of Eqs. (12.36) and (13.44) are conjugates of each other when M = 2 and 4 for the von Mises case and also for the Tresca case with M = 1 (or infinity). Therefore, considering that Eq. (12.36) is for the Hosford yield function, the set is called the Hosford set here. The set of Eqs. (12.35) and (13.45) and the set of Eqs. (12.36) and (13.44) exchange their principal deviatoric stresses and principal deviatoric plastic strain increments so that the set of Eqs. (12.35) and (13.45) are referred to as the inverse Hosford set here. The inverse Hosford set are conjugates of each other when M = 2 and 4 for the von Mises case as well as when M = 1 (or infinity), which is called the inverse Tresca case here, since the case is obtained from the Tresca case by exchanging the principal deviatoric stresses with the principal deviatoric plastic strain increments. 13.6 Non-quadratic Isotropic Plastic Strain Increment Functions … 247 HW #13.8 M Derive for Eq. (13.44) that b ¼ 2 þ2 2M or b ¼ 2M1 , respectively, when the reference state is simple tension (and balanced biaxial) or pure shear, while, dY ¼ dB ¼ 1 ð1 þ 2M1 Þ M dK, considering Eqs. (13.27) and (13.29). Note that YdY = BdB = KdK, regardless of the M value, considering the relationship between Y, B and K of the Hosford yield function shown in HW #12.13. In fact, the Hosford set are conjugates of each other for those reference states. Prove this, considering the dual normality rules. HW #13.9 M1 M Derive for Eq. (13.45) that b ¼ 23M or b ¼ 2M2 þ 2, respectively, when the reference state is simple tension (and balanced biaxial) or pure shear, while M 1 dY ¼ dB ¼ ð1 þ32M1 Þ M dK, considering Eqs. (13.27) and (13.29). Note that YdY = BdB = KdK, regardless of the M value, considering the relationship between Y, B and K of the inverse Hosford yield function shown in HW #12.12. In fact, the inverse Hosford set are conjugates of each other for those reference states. Prove this, considering the dual normality rules. The p diagrams of the Hosford set and the inverse Hosford set are plotted in Figs. 13.8 and 13.9, respectively. These p diagrams are identical in shape but offset by a 30° rotation. The effect of M value on these diagrams is the same as with that of the Hosdford p diagram as previously explained with Fig. 12.19. Remark #13.9 The Hosford and inverse Hosford sets are not conjugates of each other except the von Mises, Tresca and inverse Tresca sets. However, their yield functions (and their averaging of summation or linear combination) provide diverse non-quadratic functions for incompressible, isotropic and symmetric elasto-plasticity. Also, their plastic strain increment functions (and their averaging of summation or linear combination) provide diverse non-quadratic functions for incompressible, isotropic and symmetric rigid-plasticity. Fig. 13.8 The p diagrams of the Hosford set and reference states: a yield surface and b plastic strain increment surface 248 13 Normality Rule for Plastic Deformation Fig. 13.9 The p diagrams of the inverse Hosford set and reference states: a yield surface and b plastic strain increment surface (a) (b) Fig. 13.10 The inverse Tresca p diagrams: a the yield surface and b the plastic strain increment surface The inverse Tresca p diagrams of the yield surface and the plastic strain increment surface are plotted in Fig. 13.10. The results in HW #12.2 and HW #13.9, suggest that Y = B = 3 K/2 and dY = dB = 2dK/3. Figure 13.10a confirms the former of these two relationships. As for deformation, the plastic strain increment for simple tension is unique as but this deformation is obtainable by diverse stress states between two pure shear stress states, (K, −K, 0) and (K, 0, −K). Meanwhile, the plastic strain increment for a balanced biaxial state, is unique as 13.6 Non-quadratic Isotropic Plastic Strain Increment Functions … 249 pBBT 1 1 de ð ; ; 1Þ ¼ dBð1 ; 1 ; 1Þ but this deformation is also obtainable by diverse III 2 2 2 2 stress states between two pure shear stress states, (K, 0, −K) and (0, K, −K). For the pure shear, (K, −K, 0), the following multiple plastic strain increments are obtained: 02 depPS ¼ @ depPS I 3 ð2 cÞ 0 0 0 2 3 ð1 cÞ 0 1 0 A 0 2 3 ð1 þ 2cÞ ð13:46Þ where 0:0 c 1:0 as shown in Fig. 13.11. For c ¼ 0:5, the deformation becomes plane strain deformation, which is obtainable by pure shear for the smooth incompressible, isotropic and symmetric yield function and also by the Tresca yield 1 1 function: depST I ð1; 1; 0Þ ¼ dKð2 ; 2 ; 0Þ For c ¼ 0:0, the deformation becomes 1 1 1 1 1 2 1 pST 2 4 2 ; Þ ¼ dKð ; ; Þ depBB I ð ; 1; Þ ¼ dBð ; 1; Þ ¼ deI ð ; 2 2 2 2 3 3 3 3 3 3 which is also obtainable with the simple tension stress state. For c ¼ 1:0, the deformation becomes depST I ð1; 1 1 1 1 4 2 2 2 1 1 ; Þ ¼ dYð1; ; Þ ¼ depST ; Þ ¼ dKð ; ; Þ I ð ; 2 2 2 2 3 3 3 3 3 3 which is obtainable with the balanced biaxial stress state. Therefore, dY = dB = 2dK/3. 13.7 Hill 1948 Effective Plastic Strain Increment The Hill 1948 effective plastic strain increment, which is conjugate to its effective stress defined in Eq. (12.37), becomes Fig. 13.11 Multiple plastic strain increments by the pure shear stress state 250 13 de2 ¼ ðG þ HÞ 8 2 p 2 > p 2 p > < F dexx þ G deyy þ H dezz > > : ðFG þ GH þ HFÞ Normality Rule for Plastic Deformation þ 2 2 depyz L 2 9 > p 2 p = 2 dexy > 2 dezx þ þ > M N > ; ð13:47Þ HW #13.10 Algebraically derive Eq. (13.47) from Eq. (12.37). (Hint: The normality rule shown in Eq. (13.3) provides two sets of three simultaneous linear equations, each for the normal and shear components of the stress, respectively. Note that the three linear equations for the normal components have a vanishing determinant because of the incompressibility condition. Therefore, eliminate one normal component by assuming that ryy ¼ arxx , for example, and solve for the two normal components and three shear components of the stress. Substitute the solutions for the stress components to Eq. (13.47) and organize the derivation considering the incompressibility condition, depyy ¼ ðdepxx þ depzz Þ.) HW #13.11 Derive Eq. (12.37) from Eq. (13.47) based on the normality rule shown in Eq. (13.21), following the same procedure discussed in HW #13.10. (Hint: Obtain the result for deviatoric stress components and then convert it for stress components.) 13.8 Drucker-Prager and Its Modified Compressible and Isotropic Effective Plastic Strain Increment The effective plastic strain increments of the compressible and isotropic effective stresses, which are defined by Eqs. (12.38), (12.39) and (12.40), can be derived by considering the figurative aspect of the normality rule shown in Eq. (13.3) and the plastic work equivalence principle, which is dwp ¼ rij depij ¼ Sij depij þ de ¼r pffiffiffiffiffiffiffi 1 ðrii Þðdepjj Þ ¼ ð 2J2 Þð 3 qffiffiffiffiffiffiffi I1 ~I1 2~ J2 Þ þ ðpffiffiffiÞðpffiffiffiÞ ¼ x ~ x 3 3 ð13:48Þ The three yield surfaces considered here are axisymmetric in the principal stress space as shown in Figs. 12.24, 12.25 and 12.26 so that S and de are parallel to each pffiffiffiffiffiffiffi pffiffiffiffiffiffiffi pffiffiffiffiffiffiffi other; therefore, Sij depij ¼ jSjjdep j ¼ ð 2J2 Þð 2J~2 Þ . Also, xT ¼ ðpI1ffiffi3 ; 2J2 Þ and pffiffiffiffiffiffiffi ~ ~xT ¼ ðpI1ffiffi3 ; 2~J2 Þ, which are vectors for the yield surface and the effective plastic strain increment surface in their two-dimensional side views, respectively. Note that 13.8 Drucker-Prager and Its Modified Compressible and Isotropic Effective … 251 Fig. 13.12 a The Drucker-Prager yield surface when b is positive and b its conjugate surface in the principal stress and plastic strain space and their two-dimensional side views in (c) and (d) ~xT is normal to the yield surface. For the Druker-Prager yield surface shown in Fig. 13.12a, Eq. (12.38) leads to x¼ I1ffiffi p 3 ð rbI1 Þ pffiffi a ! ; pffiffiffi ~x ¼ A p3ffiffibffi a pffiffiffi 3b ¼ de pffiffiffi a ð13:49Þ which are shown in Fig. 13.12c, d and de is the plastic strain increment of the reference state. Recognizing the axi-symmetry of the yield surface, ~ x constructs the pffiffiffi effective plastic strain increment surface, which is a circle with a radius of ade, pffiffiffi parallel to but distanced by 3bde from the deviatoric plane along the hydrostatic line, as shown in Fig. 13.12b. When b ¼ 0, the circle stays on the deviatoric plane as the conjugate circle of the von Mises yield surface. 252 13 Normality Rule for Plastic Deformation HW #13.12 A similar procedure leads to the construction of the effective plastic strain increment surfaces for the yield surfaces defined in Eqs. (12.39) and (12.40), as shown in Figs. 13.13 and 13.14. Derive these. Also, for the effective stress defined by Eq. (12.40), its conjugate effective plastic strain increment becomes sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ~I 2 2~J2 de ¼ þ 1 a 9b ð13:50Þ Derive Eq. (13.50). The yield surfaces defined in Eqs. (12.39) and (12.40) show an expansion in volume for a positive hydrostatic stress and a contraction in volume for a negative hydrostatic stress. The roles of the conjugate surfaces can be exchanged, if necessary, for Figs. 13.12, 13.13 and 13.14; i.e., if their surfces in (a) are the effective plastic strain increment surfaces, then their (b) become the conjugate yield surfaces, respectively. Fig. 13.13 a The yield surface defined by Eq. (12.39) and b its conjugate surface in the principal stress and plastic strain space and their two-dimensional side views in (c) and (d) References 253 Fig. 13.14 a The yield surface defined by Eq. (12.40) and b its conjugate surface in the principal stress and plastic strain spaces References Brünig, M., & Obercht, H. (1998). Finite elastic-plastic deformation behaviour of crystalline solids based on a non-associated macroscopic flow rule. International Journal of Plasticity, 14, 1189– 1208. Chung, K., & Richmond, O. (1986). A deformation based theory of plasticity based on minimum work paths. Journal of Mechanics and Physics of Solids, 34, 511–523. Dorn, J. E. (1949). Stress-strain relations for anisotropic plastic flow. Journal of Applied Physics, 20, 15. Drucker, D. C., & Prager, W. (1952). Soil mechanics and plastic analysis or limit design. Quarterly of Applied Mathematics, 10, 157–165 Hill, R. (1948). A theory of the yielding and plastic flow of anisotropic metals. In Proceedings of the Royal Society of London (p. 281). Hosford, W. (1972). A generalized isotropic yield criterion. Journal of Applied Mechanics, 39, 607–609. Hosford, F., & Caddell, M. (2014). Metal forming: Mechanics and Metallurgy (4th ed.). Cambridge: Cambridge University Press. Jackson, L. R., Smith, K. F., & Lankford, W. T. (1948). Plastic flow of anisotropic metals. Proceedings of the Royal Society of London A, 193, 281. Tresca, H. (1864). Mémoire sur l’écoulement des corps solides soumis à de fortes pressions. C.R. Acad. Sci. Paris, 59, 754. Von-Mises, R. (1913). Mechanik der festen Körper im plastisch deformablen Zustand. Gött. Nachr. Math. Phys Klasse, 1, 582–592 Chapter 14 Plane Stress State for Sheets When plasticity is applied to thin sheets such as membranes, plates and shells, the yield function and the plastic strain increment function as well as their applications to the dual normality rules become simpler. Thin sheets are usually produced through the rolling process and they deform under the plane stress condition. In such a case, the materially embedded rectangular Cartesian coordinate system is conveniently defined as shown in Fig. 14.1: the z (or 3-) direction is aligned with the thickness direction, while x (or 1-) and y (or 2-) directions are on the plane of the sheet, aligned with the rolling and transverse directions, respectively. Thin sheets are assumed to be uniform with their through-thickness properties. Sheets may be isotropic but are usually orthogonally anisotropic, for which the three axes are the symmetry axes. Often, they are isotropic only on the x-y plane, a quality referred to as planar isotropy (or equivalently normal anisotropy or throughthickness anisotropy). The plane stress condition imposes the following two conditions: 0 r11 r ¼ @ r21 0 r12 r22 0 1 0 0A 0 ð14:1Þ dep12 dep22 0 1 0 0 A dep33 ð14:2Þ and 0 depij dep11 @ ¼ dep21 0 In order to satisfy the conditions for the shear components to vanish based on the dual normality rules, assume that © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_14 255 256 14 Fig. 14.1 Rectangular Cartesian coordinate system for sheets Plane Stress State for Sheets 3, z (Thickness) 2, y (Transverse) 1, x (Rolling) 8 @ rð rij Þ @ rð rij Þ p p > de ¼ d e ¼ de ¼ d e > 13 23 @r13 r ¼0 @r23 r ¼0 ¼ 0 < 13 23 @deðdepij Þ @deðdepij Þ > > @dep p ¼ r23 ¼ r @dep p ¼ 0 : r13 ¼ r 13 de13 ¼0 23 ð14:3Þ de23 ¼0 Then, the nine-dimensional effective quantities can be scaled down to five-dimensional quantities by imposing r13 ¼ r31 ¼ r23 ¼ r32 ¼ 0 and dep13 ¼ dep31 ¼ dep23 ¼ dep32 ¼ 0, respectively. Now, considering the condition that r33 ¼ 0, the non-vanishing components are obtained as 8 @ r ðrij Þ > p > de ¼ d e > > 11 > @r11 < @ r ðrij Þ ð14:4Þ p de22 ¼ de > > > @r 22 > > : dep ¼ de @r ðrij Þ ¼ dep 12 21 @r12 where ¼ r ðr11 ; r22 ; r12 ; r21 ; r33 ¼ r13 ¼ r31 ¼ r23 ¼ r32 ¼ 0Þ r ð14:5Þ Here, the two symmetric shear components are treated separately in applying Eq. (14.4) and @ rðrij Þ dep33 ¼ de ð14:6Þ @r 33 r33 ¼0 ¼r ðr11 ; r22 ; r33 ; r12 ; r21 ; r13 ¼ r31 ¼ r23 ¼ r32 ¼ 0Þ. where r As for its dual normality rule, consider first that r33 ¼ r @deðdepij Þ ¼0 @dep33 ð14:7Þ which provides the relationship, dep33 ¼ dep33 ðdep11 ; dep22 ; dep12 ; dep21 ; dep13 ¼ dep31 ¼ dep23 ¼ dep32 ¼ 0Þ ð14:8Þ 14 Plane Stress State for Sheets 257 Then, for the non-vanishing components, 8 @de ðdepij Þ > ¼ r r 11 > @dep11 > < @de ðdepij Þ @dep r22 ¼ r > 22 > > @de ðdepij Þ :r ¼ r @dep ¼ r21 12 ð14:9Þ 12 where de is obtained from de by substituting dep33 with dep33 ðdep11 ; dep22 ; dep12 ; dep21 Þ; i.e., de ¼ de ðdep11 ; dep22 ; dep33 ¼ dep33 ðdep11 ; dep22 ; dep12 ; dep21 Þ; dep12 ; dep21 ; dep13 ¼ dep31 ¼ dep23 ¼ dep32 ¼ 0Þ Therefore, Eqs. (14.4) and (14.9) are virtually three-dimensional, respectively. For incompressible plasticity, the dual normality rules become simpler. The effective stress, which is a function of the deviatoric stress, can be converted to a function of the Cauchy stress by applying the definition of the deviatoric stress, Eq. (9.30). Then, the effective stress represents a cylinder whose normal direction is perpendicular to the deviatroic plane. Now, Eq. (14.4) is valid for the non-vanishing components, while Eq. (14.6) is replaced by dep33 ¼ ðdep11 þ dep22 Þ ð14:10Þ while considering the deviatoric nature of the normal components. As for its dual normality rule, Eq. (14.9) is valid, for which de is obtained from de by substituting dep33 applying Eq. (14.10); i.e., de ¼ de ðdep11 ; dep22 ; dep33 ð ¼ dep11 dep22 Þ; dep12 ; dep21 ; dep13 ¼ dep31 ¼ dep23 ¼ dep32 ¼ 0Þ ð14:11Þ which leads to the condition, r33 ¼ 0, automatically, by the dual normality rule. To prove the validity of Eqs. (14.9) under the condition of Eq. (14.10) for incompressible plasticity, applying Eq. (13.22) leads to 8 @deðdepij Þ @deðdepij Þ @deðdepij Þ > r ¼ r þ B ¼ r r p p > 11 @de11 @de11 @dep33 > > > > p p > @deðde Þ @deðde Þ @deðdep Þ > > @dep ij þ B ¼ r @dep ij r @dep ij < r22 ¼ r 22 22 33 @deðdepij Þ @deðdepij Þ @deðdepij Þ > > > r ¼ r þ B ¼ r r ¼0 p p 33 > @de33 @de33 @dep33 > > > > > @deðdep Þ :r ¼ r @dep ij ¼ r21 12 12 ð14:12Þ 258 14 Plane Stress State for Sheets HW #14.1 Confirm that Eq. (14.9) is equivalent with Eq. (14.12) by applying the chain rule with Eq. (14.10). In conclusion, for incompressible plasticity under the plane stress condition, the plastic work equivalence principle becomes, dwp ¼ r11 dep11 þ r22 dep22 þ r12 dep12 þ r21 dep21 ðr11 ; r22 ; r12 ; r21 Þde ðdep11 ; dep22 ; dep12 ; dep21 Þ ¼r ð14:13Þ with the dual normality rules of Eqs. (14.4) and (14.9), where the effective quantities are defined in Eqs. (14.5) and (14.11), along with the two added conditions of Eq. (14.10) and r33 ¼ 0. Remark #14.1 Yield and plastic strain increment surfaces in the plane stress state The yield surface and the plastic strain increment surface may generally be considered to be three-dimensional for the plane stress state, regardless of incompressibility. (1) In the case of orthogonal anisotropy for typical sheets, the stress state in yielding is symmetric to two axes as shown in Fig. 14.2a. While stresses at A and B share the same principal states, a comparison of both on Mohr’s circle shown in Fig. 14.2b, confirms that rA12 ¼ rB12 ; rA11 ¼ rB11 and rA22 ¼ rB22 ; ðr11 ; r22 ; r12 Þ and the yield surface is symðr11 ; r22 ; r12 Þ ¼ r therefore, r metric with respect to the principal stress plane (with r12 ¼ 0). (2) In the case of symmetry for tension and compression shown in Fig. 14.3, ðr11 ; r22 ; r12 Þ ¼ r ðr11 ; r22 ; r12 Þ and the yield surface is point symr metric with respect to the origin. (3) In the case of orthogonal anisotropy and symmetry, the yield surface is point symmetric with respect to the origin and symmetric with respect to the principal stress plane (with r12 ¼ 0). Therefore, the surface in the range of r12 0; r22 ar11 , which is one quarter of the whole surface completes the whole surface, the intersections may or may not have smooth surfaces as shown in Fig. 14.4. (a) (b) Fig. 14.2 a Top view of the sheet specimen shown in Fig. 14.1 including stresses for the case of orthogonal anisotropy on the specimen and b on Mohr’s circle 14 Plane Stress State for Sheets 259 Fig. 14.3 a Stresses for the case of symmetry for tension and compression on the sheet specimen and b on Mohr’s circle (a) (b) (c) (d) Fig. 14.4 Top view of the yield surface for the case of orthogonal anisotropy and symmetry with a sharp corners at intersections and b smooth intersections and side view with c sharp corners at intersections and d smooth intersections 260 14 Plane Stress State for Sheets (4) In the planar isotropic case (as a subset of orthogonal anisotropy), the effective stress is only dependent on the values of the two principal stresses, which are insensitive to exchanging r11 and r22 as well as to sign changes of r12 . Therefore, the surface is symmetric with respect to the planes of r12 ¼ 0; r22 ¼ r11 as shown in Fig. 14.5. Furthermore, the nature of planar isotropy renders that the yield curve on the principal stress plane (with r11 r22 ) is enough to construct the whole surface. Now, consider a specimen loaded with principal stresses of yielding, rI and rII , when it is aligned with the 1-axis (with h ¼ 0) and marked with ‘C’ in Figs. 14.2a and 14.5c, d. When another specimen A is offset by a rotation of h with the same loading, it also reaches the yield surface by planar isotropy (whether the direction is clockwise or counterclockwise, it is not important for sheets with orthogonal anisotropy). Then, when the components of these principal stresses are expressed for the 1–2 coordinate system, the shear stress develops and constructs a three-dimensional yield surface as shown in Fig. 14.5c. The stress components are obtained from Mohr’s circle shown in Fig. 14.5d, while obeying the two invariant conditions: its center position is r11 þ r22 ¼ rI þ rII ¼ constant (a) (b) (c) (d) ð14:14Þ Fig. 14.5 Top view of the yield surface for the planar isotropic case with a sharp corners at intersections, and b smooth intersection, c three-dimensional view and d Mohr’s circle (and cross-sectional view) 14 Plane Stress State for Sheets 261 with its radius, r r 2 r r 2 11 22 I II þ r212 ¼ ¼ constant 2 2 ð14:15Þ The normal components move along the line of Eq. (14.14) as h increases towards D (in Fig. 14.5c), which is for h ¼ 45 with the maximum shear component. Then, the distance q between ðr11 ; r22 Þ and ðr11 þ2 r22 ; r11 þ2 r22 Þ, which are the positions of the normal stresses for A and D (in Fig. 14.5c), 22 2 q2 so respectively, on the principal stress plane, becomes q2 ¼ 2ðr11 r 2 Þ ¼ 2~ that Eqs. (14.15) leads to r r 2 q2 I II þ r212 ¼ ¼ constant 2 2 ð14:16Þ while in Mohr’s circle, Eq. (14.15), is ~2 þ r212 ¼ q r r 2 I II ¼ constant 2 ð14:17Þ Therefore, the cross-section of the yield surface with the plane of Eq. (14.14) as shown in Fig. 14.5c is an ellipse made from Mohr’s circle by stretching the pffiffiffi normal component axis 2 times as shown in Fig. 14.5d. Even though the cross-section is an ellipse, the three-dimensional surface is an ellipsoid only for the von Mises yield surface. The ellipse vanishes for the balanced biaxial reference stress state. (5) In the planar isotopic and symmetric case, the surface is symmetric with respect to the planes of r12 ¼ 0; r22 ¼ r11 ; r22 ¼ r11 as shown in Fig. 14.6. Because of its planar isotropy, however, the yield curve on the principal stress plane in the range r12 0; r11 r22 ; r11 r22 , defines the whole surface. (a) (b) Fig. 14.6 Top view of the yield surface for the planar isotropic and symmetric case with a sharp corners at intersections and b smooth intersections 262 14 (a) Plane Stress State for Sheets (b) Fig. 14.7 Four reference states on a the yield surface and b the plastic strain increment surface in the plane stress state of incompressible, full isotropic and symmetric plasticity As a subset of the planar isotropy, the discussion previously developed for planar isotropy on its cross-sectional shape with the plane of Eq. (14.14) is valid here. The maximum size of the ellipse is obtained for the pure shear reference stress state with ðr11 ; r22 Þ ¼ ðK; KÞ, for which the maximum sizes pffiffiffi of r11 and q are K and 2K, respectively. The minimum size is for the balanced biaxial reference stress state, whose size vanishes. (6) In the planar isotopic and symmetric case with smooth intersections, r22 ¼ r11 with dep11 ¼ dep22 for any r12 and dep12 as well as r22 ¼ r11 with dep11 ¼ dep22 for any r12 and dep12 , while r12 ¼ 0 with dep12 ¼ 0 for any r11 and r22 . Note that conclusions here are valid regardless of incompressibility and that they are applicable to the effective plastic strain increment and its surface. In the case of incompressibility, the p diagram shown in Fig. 12.3 confirms that, for the full isotropic and incompressible case, the surface on the principal value plane in the range of r12 ¼ 0; r11 r22 ; r11 0, defines the whole surface. Furthermore, for the isotropic, symmetric and incompressible case, the surface on the principal value plane in the range of r12 ¼ 0; r11 2r22 ; r11 0, defines the whole surface. Remark #14.2 Reference states in the plane stress state Considering Eqs. (13.27) and (13.29) for plasticity of incompressibility and full isotropy and symmetry for tension and compression, their positions and the normal directions of the four reference states are shown on smooth dual surfaces in Fig. 14.7 for the plane stress state. 14.1 von Mises Conjugate Set By following procedures to develop the effective stress for the plane stress state, Eq. (12.18) for the von Mises yield function becomes 14.1 von Mises Conjugate Set ¼ r 263 qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi r211 r11 r22 þ r222 þ 3r212 ¼ Yð¼ B ¼ 3KÞ ð14:18Þ To plot Eq. (14.18) in the r11 r22 rectangular Cartesian coordinate system, consider 3 1 02 r211 r11 r22 þ r222 ¼ constant ð¼ Y 2 3r212 Þ ¼ r02 11 þ r22 2 2 ð14:19Þ with simple tension as the reference state as an example. Equation (14.19) is an ellipse aligned along the new r011 r022 coordinate system. Finding the quadratic form in the new coordinate system in Eq. (14.19) involves the application of the theory on eigenvalue/eigenvector, which is critically instrumental to the theory of principal values and directions for real symmetric tensors. These two applications of the theory on eigenvalue/eigenvector are separate from their physical meanings however, because of the similarities in the algebraic manipulation, the mathematical procedure developed for the symmetric tensor, especially Mohr’s circle, is applicable here for two-dimensional applications. To apply the theory on eigenvalue/eigenvector, modify the left side of Eq. (14.19) into the following matrix form: ð r11 1 r22 Þ 0 1 1 r11 r22 ¼ ð r11 ¼ ð r11 1 12 0 r22 Þ þ 1 1 1 2 2 1 12 r11 r22 Þ 12 1 r22 12 0 r11 r22 Now, apply the theory on eigenvalue/eigenvector in Eq. (9.18) such that, T 1 k 0 e1 e2 Þ 1 ¼ 1 T 0 k e 2 2 2 ! ! 1 1 1 1 pffiffi pffiffi pffiffi pffiffi 3 0 2 2 2 2 2 1ffiffi p1ffiffi p p1ffiffi p1ffiffi 0 12 A ¼ ð e1 ; ¼ 2 2 2 2 p1ffiffi 2 1ffiffi p 2 p1ffiffi 2 p1ffiffi 2 12 1 therefore, ð r11 1 1 r22 Þ 0 1 r11 r22 ¼ ð r11 ¼ ð r011 r22 Þ r022 Þ 3 2 0 0 1 2 ! ! 3 2 0 0 1 2 r011 r022 ! p1ffiffi 2 p1ffiffi 2 1ffiffi p 2 p1ffiffi 2 ! r11 r22 3 1 þ r02 ¼ r02 2 11 2 22 ð14:20Þ where k1;2 and e*1,2 are two eigenvalues and two unit eigenvectors of the symmetric matrix A. The two eigenvalues and eigenvectors are easily obtained from Mohr’s 264 14 Plane Stress State for Sheets circle, assuming that A is a two-dimensional tensor. Therefore, Eq. (14.19) becomes an ellipse as shown in Fig. 14.8 in the top view, which is an ellipsoid, as expressed in Eq. (14.19) in the three-dimensional space. Remark #14.3 Positive definiteness of the matrix The procedure shown in Eq. (14.20) demonstrates how a quadratic form is derived from the initial algebraic form utilizing the theory of eigen value/eigenvector. It also shows that calculated results are always positive for any values of the two variables, r011 and r022 (therefore, also for any values of r11 and r22 ), if the eigenvalues of the initial matrix A are positive. Or inversely, if the calculated results of the initial equation are positive for any values of initial variables, r11 and r22 , then the eigenvalues of the matrix A are positive. The procedure and the results based on Eq. (14.20) are applicable for the general n-dimensional case and, if the matrix (or tensor) has all positive eigenvectors, then the matrix is known to be positive-definite. If its eigenvalues are zero or positive, the matrix is semi-positive-definite. For example, the elastic modulus C shown in Eq. (10.29), when it is expressed in the matrix form, is positive-definite since the elastic potential function is always positive for any elastic deformation. Strains for the large deformation theory U, C(=U2), V and B(=V2) shown in Eqs. (11.23) are also positive-definite. HW #14.2 The yield surface is the cross-sectional shape of the cylinder aligned along the hydrostatic line shown in Fig. 12.2 with respect to the plane of r33 ¼ 0. Confirm that the plastic strain increment is (a) (b) ° Fig. 14.8 The von Mises yield surface in the plane stress state a with various constant shear components and b with four reference states (with the vanished shear component) 14.1 von Mises Conjugate Set 265 0 1 0 1 2r11 r22 dep11 B dep C B 2r22 r11 C B 22 C B C @ dep A @ r11 r22 A 33 3r12 dep12 ð14:21Þ by the normality rule in Eq. (14.4) and verify the four reference states with their mutual directions shown in Fig. 14.8b. As for the effective plastic strain increment, applying Eq. (14.11) for Eq. (13.31) leads to rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 4 p2 dK p p p2 de ¼ ðde þ dep2 22 þ de11 de22 þ de12 Þ ¼ dY ¼ dB ¼ pffiffiffi 3 11 3 ð14:22Þ which becomes 3 2 3 p02 1 p02 p2 p p p2 dep2 11 þ de22 þ de11 de22 ¼ constantð¼ dY de12 Þ ¼ de11 þ de22 4 2 2 ð14:23Þ This is an ellipse aligned along the new coordinate system shown in Fig. 14.9 in the top view of the surface, which is an ellipsoid, as expressed in Eq. (14.23) in the three-dimensional space. Equations (14.18) and (14.22) are the same except their first or second normal components have the opposite signs so that the conjugate surfaces are mirror images of each other with respect to the plane of r11 (or dep11 ) = 0 and the plane of r22 (or dep22 ) = 0. HW #14.3 Derive Eq. (14.23) for the new coordinate system, following the same procedure applied for Eq. (14.19). (a) (b) ° Fig. 14.9 The von Mises plastic strain increment surface in the plane stress state a with various constant shear components and b with four reference states (with the vanished shear component) 266 HW #14.4 Confirm that 14 Plane Stress State for Sheets 1 0 1 r11 2dep11 þ dep22 @ r22 A @ dep þ 2dep A 11 22 r12 dep12 ð14:24Þ 0 by the normality rule in Eq. (14.9) and verify the four reference states with their mutual directions shown in Fig. 14.9b. 14.2 Tresca Conjugate Set HW #14.5 Derive the following Tresca effective stress in the plane stress state from Eq. (13.35): ¼ r 1 ðjrI rII j þ jrI j þ jrII jÞ 2 ¼ Yð¼ B ¼ 2KÞ ð14:25Þ and plot the Tresca yield surface in the plane stress state with various constant shear components and with four reference states (with the vanised shear component) as shown in Fig. 14.10. HW #14.6 Derive the following Tresca effective plastic strain increment in the plane stress state from Eq. (13.40) de ¼ (a) 1 ðjdeI j þ jdeII j þ jdeI þ deII jÞ 2 1 ¼ dYð¼ dB ¼ dKÞ 2 ð14:26Þ (b) Fig. 14.10 The Tresca yield surface in the plane stress state a with various constant shear components and b with four reference states (with the vanished shear component) 14.2 Tresca Conjugate Set 267 Furthermore, confirm the Tresca plastic strain increment surface in the plane stress state with various constant shear components and with four reference states (with the vanished shear component) as shown in Fig. 14.11. Equations (14.25) and (14.26) are the same except that their first or second principal components have the opposite signs so that the conjugate surfaces are mirror images of each other with respect to rI (or depI ) = 0 and rII (or depII ) = 0 on the principal plane (with the vanised shear components). 14.3 Inverse Tresca Conjugate Set HW #14.7 Derive the following inverse Tresca effective stress in the plane stress state from Eq. (12.35) with M = 1.0: 1 3 ¼ ð14:27Þ r ðj2rI rII j þ j2rII rI j þ jrI þ rII jÞ ¼ Yð¼ B ¼ KÞ 4 2 Also confirm the Tresca yield surface in the plane stress state with various constant shear components and with four reference states (with the vanished shear component) as shown in Fig. 14.12. HW #14.8 Derive the following inverse Tresca effective stress in the plane stress state from Eq. (13.45) with M = 1.0: 1 de ¼ ðjdepI depII j þ j2depI þ depII j þ j2depII þ depI jÞ 3 ð14:28Þ 2 ¼ dYð¼ dB ¼ dKÞ 3 (a) (b) Fig. 14.11 The Tresca plastic strain increment surface in the plane stress state a with various constant shear components and b with four reference states (for the vanished shear component) 268 (a) 14 Plane Stress State for Sheets (b) Fig. 14.12 The inverse Tresca yield surface in the plane stress state a with various constant shear components and b with four reference states (with the vanished shear component) Also confirm the inverse Tresca plastic strain increment surface in the plane stress state with various constant shear components and with four reference states (with the vanished shear component) as shown in Fig. 14.13. The conjugate surfaces are mirror images of each other with respect to rI (or depI ) = 0 and rII (or depII ) = 0 on the principal plane (with the vanished shear components). 14.4 Hosford and Inverse Hosford Sets HW #14.9 Derive the following effective quantities of the Hosford set in the plane stress state from Eqs. (12.36) and (13.44), respectively, 8 1 1 M M M M 1 > ¼ r r þ r þ r ¼ Yð¼ B ¼ ð1 þ 2M1 ÞM KÞ r j j j j j j I II I II > 2 > > M > M1 < 2 p M p M M de ¼ de þ de þ de þ de j j j j j j I II I II 2 þ 2M > > > > 1 1 > : ¼ dY ¼ dB ¼ ð ÞM dK M1 1þ2 ð14:29Þ Also, perform the dual normality rules for the principal components and confirm the positions and normal directions of the four reference states shown in Fig. 14.14. The yield and plastic strain increment surfaces are mirror images of each other with respect to rI (or depI ) = 0 and rII (or depII ) = 0 on the principal plane (with the vanised shear components). 14.4 Hosford and Inverse Hosford Sets (a) 269 (b) Fig. 14.13 The inverse Tresca plastic strain increment surface in the plane stress state a with various constant shear components and b with four reference states (with the vanished shear component) (a) σ II (b) d ε IIp BB PLS 2 BB PS 2 PS 2 σI ST d ε Ip PLS 2 PS 3 ST PLS 3 PLS 3 PS 3 Fig. 14.14 The positions and normal directions of the four reference states a on the yield surfaces and b the plastic strain increment surfaces of the Hosford set in the plane stress state HW #14.10 Derive the following effective quantities of the inverse Hosford set in the plane stress state from Eqs. (12.35) and (13.45), respectively, 8 n oM1 1 M > <r ¼ 2 þ12M j2rI rII jM þ j2rII rI jM þ jrI þ rII jM ¼ Y ¼ B ¼ ð1 þ32M1 ÞM K oM1 > n2M1 p M1 1 M M M : de ¼ 3M jdeI depII j þ j2depI þ depII j þ j2depII þ depI j ¼ dY ¼ dB ¼ ð1 þ32M ÞM dK ð14:30Þ 270 14 Plane Stress State for Sheets Also, perform the dual normality rules for the principal components and confirm the positions and normal directions of the four reference states shown in Fig. 14.15. The yield and plastic strain increment surfaces are mirror images of each other with respect to the respect to rI (or depI ) = 0 and rII (or depII ) = 0 on the principal plane (with the vanised shear components). HW #14.11 For the Drucker and modified Drucker effective stresses defined in Eqs. (12.30) and (12.33), derive their effective stresses in the plane stress state and confirm their yield surfaces with the four references shown in Figs. 12.13 and 12.17. Also, derive their principal components of the plastic strain increments by the normality rule. 14.5 Hill 1948 Quadratic Anisotropic Conjugate Set The effective stress and the effective plastic strain increment of the Hill 1948 set in the plane stress state become 8 <r 2 ¼ H(rxx ryy Þ2 þ Fr2yy þ Gr2xx þ 2Nr2xy n p2 p p þ ðG þ HÞdep2 yy þ 2Hdexx deyy Þ : de2 ¼ ðG þ HÞ ðF þ HÞdexx ðFG þ þ GH þ HFÞ 2dep2 xy N o ð14:31Þ Remark #14.4 R-value (or Lankford coefficient) When metal sheets are isotropic (and incompressible as is typical for metals), the 1 1 plastic strain increment for the simple tension test has a ratio of depST I ð1; 2 ; 2 Þ as discussed with Eqs. (13.27) regardless of the loading direction. For anisotropic sheets, such a ratio is invalid and the particular ratio between the second and third (a) (b) σ II d ε IIp BB PLS 2 BB PS 2 PS 2 σI ST dε PLS 2 p I PS 3 ST PLS 3 PLS 3 PS 3 Fig. 14.15 The positions and normal directions of the four reference states a on the yield surfaces and b the plastic strain increment surfaces of the inverse Hosford set in the plane stress state 14.5 Hill 1948 Quadratic Anisotropic Conjugate Set 271 components is considered important, which is called the R-value (or the Lankford coefficient). This R-value changes depending on the loading direction of the simple tension test for anisotropic sheets. More specifically, consider a test specimen aligned with the new axis, x′, which is h from the rolling direction, x, as shown in Fig. 14.2 (clockwise or counterclockwise is not important for sheets with orthogonal anisotropy). Under the plane stress condition, the plastic strain increment and the simple tension stress become, 0 Yh r0 ¼ @ 0 0 0 0 0 1 0 p dex0 x0 0 0 A and dep0 ¼ @ depx0 y0 0 0 depx0 y0 depy0 y0 0 1 0 0 A depzz ð14:32Þ Then, the R-value is defined as Rh ¼ depy0 y0 depzz ð14:33Þ Note that the shear component, depx0 y0 , vanishes only when the loading direction is aligned with the anisotropy symmetry axes, x- or y-axis. Considering incompressibility, 0 1 ðRh þ 1Þ depx0 y0 =depzz 0 dep0 ¼ depzz @ depx0 y0 =depzz Rh 0A 0 0 1 0 1 1 depx0 y0 =depx0 x0 0 p Rh B p 0 C ¼ depx0 x0 @ dex0 y0 =dex0 x0 A ðRh þ 1Þ 1 0 0 ðRh þ 1Þ ð14:34Þ In the test, directly measuring the thickness strain increment, depzz , is difficult so h . consequently, that the ratio, depx0 x0 =depy0 y0 , is measured, which is ðRR h þ 1Þ For simpler parameters to represent the degree of anisotropy, the following two values are commonly applied: R¼ R0 þ 2R45 þ R90 4 ð14:35Þ which is the average R-value (or the normal R-value) and Rp ¼ R0 2R45 þ R90 2 ð14:36Þ which is the planar R-value. For planar isotropy, the R-value is uniform and depx0 y0 ¼ 0 for any h. For isotropy, the R-value becomes 1.0. 272 14 Plane Stress State for Sheets HW #14.12 Four anisotropic constants based on R-values To determine the four anisotropic constants, four test results are required and the most common method is to utilize three R-values, R0 ; R45 and R90 . When the normality rule is applied for the effective stress, the following are obtained: R0 ¼ ¼ deyy H dexx H dey0 y0 12 dexx 2dexy þ deyy ¼ ; R90 ¼ ¼ ; R45 ¼ ¼ dezz G dezz F dezz dezz N 1 GþF 2 ð14:37Þ As for the remaining condition, assume the effective stress is the simple tension yield stress in the rolling direction. Then, G + H = 1. Therefore, Ro 1 ;G ¼ ; R90 ð1 þ Ro Þ ð1 þ Ro Þ Ro ðR0 þ R90 Þð2R45 þ 1Þ H¼ ;N ¼ 2R90 ð1 þ R0 Þ ð1 þ R o Þ F¼ ð14:38Þ Verify Eqs. (14.37) and (14.38), by properly converting each simple tension state to the stress state in the original x-y-z coordinate system. The results in Eq. (14.38) are valid even for Eq. (12.37) for the three-dimensional case and, as for the remaining two constants, when the von Mises condition is assumed for pffiffiffi through-thickness shear yield stress, Y ¼ 3K, L = M = 1.5. HW #14.13 The yield surface of the Hill 1948 anisotropic yield function resembles that of Fig. 14.5 as the case of orthogonal anisotropy and symmetry for tension and compression. Derive the relationships between the reference stress states, Y0 ; Y90 ; B0 ; K0 and between the reference plastic strain increments, dY0 ; dY90 ; dB0 ; dK0 with respect to the three R-values, R0 ; R45 and R90 . Remark #14.5 Hill 1948 planar isotropic conjugate set To better understand the effect of the R-value on the yield surface, which plays an important role in sheet metal forming, the planar isotropic Hill 1948 yield function is considered here. Its conjugate surfaces resemble those shown in Fig. 14.6 as the case of isotropy and symmetry for tension and compression. As such, they require only the curves on the principal value plane (with the vanished shear component) in the range of rI rII ; rI rII (or depI depII ; depI depII ) as shown in Fig. 14.16. Its conjugate effective quantities are simplified as 8 2R 2ð1 þ 2RÞ 2 > > 2 ¼ r2xx þ r2yy rxx ryy þ rxy <r 1 þ R 1þR 2 ð1 þ RÞ 2R 2 > p2 > : de2 ¼ dep dep þ dep2 dep2 xx þ deyy þ 1 þ R xx yy 1 þ R xy 1 þ 2R ð14:39Þ 14.5 Hill 1948 Quadratic Anisotropic Conjugate Set 273 with F¼ 1 1 R 1 þ 2R ;G¼ ;H¼ ;N¼ 1þR 1þR 1þR 1þR ð14:40Þ Note that the conjugate surfaces are mirror images of each other with respect to rI (or depI ) = 0 and rII (or depII ) = 0 on the principal plane (with the vanised shear components) as shown in Fig. 14.16b, c. By the dual normality rules, 1 1 0 rxx 1 þR R ryy depxx C R @ depyy A B @ 1 þ R rxx þ ryy A 2ð1 þ 2RÞ depxy rxy ð14:41Þ 1 1 0 p dexx þ 1 þR R depyy rxx C @ ryy A B @ 1 þR R depxx þ depyy A 1 p rxy 1 þ R dexx ð14:42Þ 0 1þR and 0 which provide the component ratios for the reference states shown in Fig. 14.16. For the plane strain condition (PLS2) with depyy ¼ 0 for Eqs. (14.41) and (14.42), rPLS2 xx rPLS2 yy ¼L 1 ð14:43Þ R 1þR þ 2RÞ 2 ¼ L and dePLS2 ¼ dL. Therefore, Y 2 ¼ ð1 L . Ultimately, where rPLS2 xx xx ð1 þ RÞ2 8 < Y 2 ¼ 2 B2 ¼ 2ð1 þ 2RÞ K 2 ¼ ð1 þ 2RÞ2 L2 1þR ð1 þ RÞ ð1 þ RÞ : dY 2 ¼ 1 þ R dB2 ¼ ð1 þ RÞ2ð1 þ 2RÞ dK 2 ¼ ð1 þ RÞ dL2 2 ð1 þ 2RÞ 2ð1 þ 2RÞ 2 ð14:44Þ The case here is incompressible, symmetric for tension and compression and planar isotropic. Additionally, it is not fully isotropic, so that among the conditions for Y = B and the ratios of the reference plastic strain increment described in Eq. (13.27), only two are satisfied. These are dBð1=2; 1=2; 1Þ for the balanced biaxial stress state and dKð1=2; 1=2; 0Þ for the pure shear (PS3) stress state. The Hill 1948 planar isotropic yield surfaces for various R-values are plotted in Fig. 14.17. Note that, as the R-value increases, K decreases (for PS3) and L (for PLS2) increases. This leads to improved drawability of (circular) metal cups, meaning that deeper cups can be fabricated when metal sheets have larger R-values. Also, as R-values increase, the position of PLS2 moves towards the position of BB, which affects the formability of metal sheets, the capacity of metal sheets to deform before breaking down during typical forming processes. These will be further discussed in Chap. 17. Note that, when the R-value is larger than 1.0, B (for BB) is 274 14 (a) Plane Stress State for Sheets (b) (c) Fig. 14.16 a The positions of the four reference states and b their normal directions on the yield surface and c on the plastic strain increment surface in the plane stresss state of the Hill 1948 planar isotropic conjugate set larger than Y (for ST) and, when the R-value is smaller than 1.0, B (for BB) is smaller than Y (for ST). However, there are many sheet metals which have larger B than Y values with an R-value less than 1.0 as well as sheet metals which have smaller B than Y values with an R-value larger than 1.0. Therefore, the Hill 1948 set is popularly used to describe metal sheets, however, it is certainly limited in describing such behaviors known as anomalous. 14.6 Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets For the Drucker-Prager compressible and isotropic set, its conjugate surfaces resemble those shown in Fig. 14.5 as the case of isotropy so that they require only the curves on the principal value plane in the range of rI rII (or depI depII ) as 14.6 Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets 275 Fig. 14.17 The planar isotropic Hill 1948 yield surfaces for various R-values shown in Fig. 14.18. Equation (12.38) has the first invariant term which does not support symmetry for tension and compression. Its effective stress is simplified as sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi h ffi i 1 2 ¼ 2a r rxx ryy þ r2yy þ r2xy þ b rxx þ ryy r 3 xx ð14:45Þ By the dual normality rule, 0 1 0 depxx a @ depyy A @ a depxy pffiffiffiffiffiffiffiffiffi 1 2rxx ryy þ p2aJ ffiffiffiffiffiffiffiffiffi2 b 2ryy rxx þ 2aJ2 b A 2arxy 1 3 1 3 ð14:46Þ which provides the component ratios for the twelve reference states defined in Fig. 14.18a. For the plane strain condition (PLS2+) with depyy ¼ 0 for Eq. (14.46), þ rPLS2 xx þ rPLS2 yy ¼ L0þ 1 pffiffiffiffiffiffiffiffiffiffiffi 2a3b2 3b p ffiffiffiffiffiffiffiffiffiffiffi2 2 ! 2a3b þ þ ¼ L0þ and dePLS2 ¼ dL0þ . where rPLS2 xx xx Therefore, Yoþ ¼ pffiffi pffiffiffiffi 3pffiffi 2a þ 3b pffiffiffiffiffiffiffiffiffiffiffi2 2 2a3b 3b pffiffiffiffiffiffiffiffiffiffiffi L0þ . Ultimately, 2 2a þ 3b 2 2a3b ð14:47Þ 276 14 (a) Plane Stress State for Sheets (b) (c) Fig. 14.18 a The positions of the twelve reference states and b their normal directions on the yield surface and c on the plastic strain increment surface in the plane stress state of the Drucker-Prager sets (when b is positive) 14.6 Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets Y0þ ¼ Y90þ dY0þ ¼ dY90þ 277 pffiffiffiffiffi pffiffiffiffiffi pffiffiffiffiffi pffiffiffi pffiffiffi pffiffiffi 2a b 3 2a b 3 2a þ 2b 3 þ pffiffiffi Y0 ¼ pffiffiffiffiffi pffiffiffi Y90 ¼ pffiffiffiffiffi pffiffiffi B ¼ pffiffiffiffiffi 2a þ b 3 2a þ b 3 2a þ b 3 pffiffiffiffiffi pffiffiffi 2a 2b 3 pffiffiffiffiffi þ pffiffiffiffiffi pffiffiffi B ¼ 2aK ¼ 2aK ¼ pffiffiffiffiffi 2a þ b 3 ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi 3 2a þ 3b 2a 3b2 3b2 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ pffiffiffiffiffi pffiffiffi L0þ 2a þ 3b 2 2a 3b2 ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi 3 2a 3b 2a 3b2 3b2 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ pffiffiffiffiffi pffiffiffi L0 2a þ 3b 2 2a 3b2 ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi 3 2a þ 3b 2a 3b2 3b2 þ pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ pffiffiffiffiffi pffiffiffi L90 2 2a þ 3b 2 2a 3b ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffi 3 2a 3b 2a 3b2 3b2 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi L90 ¼ pffiffiffiffiffi pffiffiffi 2a þ 3b 2 2a 3b2 pffiffiffiffiffi pffiffiffiffiffi pffiffiffiffiffi pffiffiffi pffiffiffi pffiffiffi 2a þ b 3 2a þ b 3 2a þ b 3 pffiffiffi dY0 ¼ pffiffiffiffiffi pffiffiffi dY90 ¼ pffiffiffiffiffi pffiffiffi dB þ ¼ pffiffiffiffiffi 2a b 3 2a b 3 2a þ 2b 3 pffiffiffiffiffi pffiffiffi 2a þ b 3 1 1 pffiffiffi dB ¼ pffiffiffiffiffi dK þ ¼ pffiffiffiffiffi dK ¼ pffiffiffiffiffi 2a 2b 3 2a 2a ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffi pffiffiffi 2a þ 3b 2 2a 3b2 pffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ L0þ 2 2 3 2a þ 3b 2a 3b 3b ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffi pffiffiffi 2a þ 3b 2 2a 3b2 pffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ L 0 3 2a 3b 2a 3b2 3b2 ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffi pffiffiffi 2a þ 3b 2 2a 3b2 þ pffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ L90 3 2a þ 3b 2a 3b2 3b2 ! pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffi pffiffiffi 2a þ 3b 2 2a 3b2 pffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ¼ L 90 2 2 3 2a 3b 2a 3b 3b ð14:48Þ The case here is isotropic but compressible and non-symmetric for tension and compression so that, the conditions for Y = B and the ratios of the reference plastic strain increment described in Eq. (13.27) are not satisfied because the ratios are dependent on b. Ultimately, the ratios of plastic strain increment for the references are: 278 14 Plane Stress State for Sheets qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffi 8 þ þ 2 1 2 1 2 > dY ¼ dY a a a þ b; þ b; þ b ; > 0 0 3 2 2 > > q qffiffiffiffiffiffiffiffi ffiffiffiffiffiffiffiffiffi3 ffi 3 qffiffiffiffiffiffiffiffiffi > > 2 1 2 1 2 > > > dY0 ¼ dY0 a 3 þ b; 2 a 3 þ b; 2 a 3 þ b > > ffiffiffiffiffiffiffiffi ffi ffiffiffiffiffiffiffiffiffi q q ffiffiffiffiffiffiffiffi ffi q > > þ þ 1 2 2 1 2 > dY a a ¼ dY þ b; a þ b; þ b ; > 90 90 > 2 3 > qffiffiffiffiffiffiffiffi3ffi q2ffiffiffiffiffiffiffiffiffi 3 qffiffiffiffiffiffiffiffiffi > > > 1 > ¼ dY90 dY90 a 23 þ b; a 23 þ b; 12 a 23 þ b > 2 > > ffiffiffiffiffiffiffiffiffi q qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffi > > > dB þ ¼ dB þ 1 a 2 þ b; 1 a 2 þ b; a 2 þ b ; > > 2 3 2 3 > > q3 ffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffi ffi qffiffiffiffiffiffiffiffiffi > > > 1 2 1 2 2 > < dB ¼ dB 2 a 3 þ b; 2 a 3 þ b; a 3 þ b pffiffiffiffiffi pffiffiffiffiffi dK þ ¼ dK þ 12 2a þ b; 12 2a þ b; b ; > p ffiffiffiffiffi p ffiffiffiffiffi > > > dK ¼ dK 12 2a þ b; 12 2a þ b; b > > pffiffiffiffiffiffiffiffiffiffiffi2 pffiffiffiffiffiffiffiffiffiffiffi > > > 2a3b þ 3b 2a3b2 þ 3b þ þ > dL ¼ dL ; 0; ; > 0 > 0 2 2 > > > p ffiffiffiffiffiffiffiffiffiffiffi p ffiffiffiffiffiffiffiffiffiffiffi > 2 > 2a3b2 þ 3b > 2a3b þ 3b > ; 0; dL > 0 ¼ dL0 2 2 > > > pffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffi2 > > 2 > 2a3b þ 3b 2a3b þ 3b þ þ > > dL ¼ dL 0; ; ; 90 90 > 2 2 > > > p ffiffiffiffiffiffiffiffiffiffiffi p ffiffiffiffiffiffiffiffiffiffiffi > > 2a3b2 þ 3b 2a3b2 þ 3b > : dL ; 90 ¼ dL90 0; 2 2 ð14:49Þ HW #14.14 Based on the figurative aspect of the normality rule, construct the shape of the plastic strain increment curve on the principal value plane as shown in Fig. 14.18c. Note that the dual surfaces are mirror images of each other with respect to the plane of rII (or depII ) = 0 with scale difference as shown in Fig. 14.18b, c. As for the modified Drucker-Prager set described in Eq. (12.39), its dual surfaces resemble those shown in Fig. 14.6. As an isotropic and symmetric case it requires only the curves on the principal value plane in the range of rI rII ; rI rII (or depI depII ; depI depII ) as shown in Fig. 14.19. Equation (12.39) has the first invariant term which supports symmetry for tension and compression. Its effective stress is simplified as sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi h ffi i 1 2 2 2 ¼ 2a rxx rxx ryy þ ryy þ rxy þ b rxx þ ryy r 3 ð14:50Þ By the dual normality rule, 1 0a depxx @ depyy A B @a depxy 0 1 3 2rxx ryy 1 3 2ryy rxx pffiffiffiffiffiffiffiffiffi 1 þ 2aJ2 b signðrxx Þ C pffiffiffiffiffiffiffiffiffi þ 2aJ2 b sign ryy A 2arxy ð14:51Þ 14.6 Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets Fig. 14.19 a The positions of the four reference states and b their normal directions on the yield surface and c on the plastic strain increment surface in the plane stress state of the modified Drucker-Prager set described by Eq. (12.39) (a) (b) (c) 279 280 14 Plane Stress State for Sheets which provides the component ratios for the four reference states defined in Fig. 14.19a. For the plane strain condition (PLS2) with depyy ¼ 0 for Eq. (14.46), rPLS2 xx rPLS2 yy 1 pffiffiffiffiffiffiffiffiffiffiffi 2a3b2 3b ¼L p ffiffiffiffiffiffiffiffiffiffiffi2 2 ! ð14:52Þ 2a3b ¼ L and dePLS2 where rPLS2 xx xx ¼ dL. pffiffiffiffiffiffiffiffiffiffiffi pffiffi 2a þ 3b 2a3b2 3b2 3 ffi pffiffi pffiffiffiffiffiffiffiffiffiffiffi2 Therefore, Y ¼ pffiffiffi L. Ultimately, 2a þ 3b 2 2a3b 8 pffiffiffiffiffiffiffiffiffiffiffi2 2 pffiffiffiffi pffiffi pffiffi pffiffiffiffiffi 2a þ 3b 2a3b 3b > 2a þ 2b 3 3 > ffi pffiffi B ¼ 2aK ¼ pffiffiffiffi pffiffi pffiffiffiffiffiffiffiffiffiffiffi L < Y ¼ pffiffiffi 2a þ b 3 2a þ 3b 2 2a3b2 p ffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffi pffiffi pffiffiffiffi pffiffi > 2 2a3b2 2a > ffi þ b p3ffiffi dB ¼ p1ffiffiffiffi dK ¼ 2apþffiffi 3b pffiffiffiffiffiffiffiffiffiffiffi2 2 L : dY ¼ pffiffiffi 3 2a þ 2b 3 2a 2a þ 3b ð14:53Þ 2a3b 3b The case here is isotropic and symmetric for tension and compression but compressible so that, the conditions for Y = B and the ratios of the reference plastic strain increment described in Eq. (13.27) are not satisfied because the ratios are dependent on b. Ultimately, the ratios of plastic strain increment for the references are: 8 qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffi 2 1 2 1 > > dY ¼ dY a a a 23 þ b þ b; þ b; > 3 2 3 2 > > > qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffi > > > < dB ¼ dB 12 a 23 þ b; 12 a 23 þ b; a 23 þ b pffiffiffiffiffi pffiffiffiffiffi > > dK ¼ dK 12 2a þ b; 12 2a þ b; b > > > pffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffi > > > 2a3b2 þ 3b 2a3b2 þ 3b > ; 0; : dL ¼ dL 2 ð14:54Þ 2 HW #14.15 Based on the figurative aspect of the normality rule, construct the shape of the plastic strain increment curve on the principal value plane as shown in Fig. 14.19c. Note that the dual surfaces are mirror images of each other with respect to the plane of rII (or depII ) = 0 with scale difference as shown in Fig. 14.19b, c. In regards to the modified Drucker-Prager set described in Eq. (12.40), its dual surfaces resemble those of Fig. 14.6 as the case of isotropy and symmetry for tension and compression so that they require only the curves on the principal value plane in the range of rI rII ; rI rII (or depI depII ; depI depII ) as shown in Fig. 14.20. Equations (12.40) and (13.50) have the first invariant term which supports symmetry for tension and compression. Its dual effective quantities are simplified as 14.6 Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets ffi rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 8 h i 2 > 1 2 2 2 > ¼ 2a 3 rxx rxx ryy þ ryy þ rxy þ b rxx þ ryy <r rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2 h i > ðdepxx þ depyy Þ > p p p2 p2 : de ¼ 2 1 dep2 xx dexx deyy þ deyy þ dexy þ a 3 281 ð14:55Þ 9b Note that the dual surfaces are mirror images of each other with respect to the plane of rII (or depII ) = 0 with scale difference as shown in Figs. 14.20b, c. By the dual normality rules, 0 1 1 a 3 2rxx ryy þ b rxx þ ryy depxx B @ depyy A B a 1 2ryy rxx þ b rxx þ ryy 3 @ depxy 2a rxy 0 and 1 C C A h i 2 dep þ dep 1 ð xx yy Þ 1 p p 2de de þ xx yy 9b B 3h rxx i 2 dep þ dep C B ð xx yy Þ C C @ ryy A B 2 1 dep þ 2dep þ C Ba 3 xx yy 9b A @ rxy 2 p2 de xy a 0 1 ð14:56Þ 0 2 a ð14:57Þ which provide the component ratios for the four reference states defined in Fig. 14.20a. For the plane strain condition (PLS2) with depyy ¼ 0 for Eqs. (14.41) and (14.42), where rPLS2 xx ¼ L and dePLS2 xx rPLS2 xx rPLS2 yy ¼L 1 ð14:58Þ a3b 2a þ 3b ¼ dL. Therefore, Y ¼ qffiffiffiffiffiffiffiffiffiffiffirffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 2 3 2 3 2a þ 3b 2a þ 12a b þ 18ab ð2a þ 3bÞ2 L. Ultimately, 8 qffiffiffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffirffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi > 2a þ 12b 2a3 þ 12a2 b þ 18ab2 2 6a > L < Y ¼ 2a þ 3b B ¼ 2a þ 3bK ¼ 2a þ3 3b ð2a þ 3bÞ2 r ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi ffiffiffiffiffiffiffiffiffiffiffi q q ffiffiffiffiffiffiffiffiffiffiffi qffiffiffiffiffiffiffiffiffiffiffiffiffi > ð2a þ 3bÞ2 2a þ 3b 2a þ 3b 2a þ 3b > : dY ¼ 2a dL 3 þ 12bdB ¼ 6a dK ¼ 3 2a þ 12a2 b þ 18ab2 ð14:59Þ The case here is isotropic and symmetric for tension and compression but compressible so that, among the conditions for Y = B and the ratios of the reference plastic strain increment described in Eq. (13.27), only one are satisfied. That is dKða; a; 0Þ for the pure shear (PS) stress state. Ultimately, the ratios of the plastic strain increment for the references are: 282 Fig. 14.20 a The positions of the four reference states and b their normal directions on the yield surface and c on the plastic strain increment surface in the plane stresss state of the modified Drucker-Prager set described in Eq. (12.40) 14 (a) (b) (c) Plane Stress State for Sheets 14.6 Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets 8 dY ¼ dY a 23 þ b; a 13 þ b; a > > > > < dB ¼ dB a 1 þ 2b; a 1 þ 2b; a 3 3 > dK ¼ dK ða; a; 0Þ > > > : dL ¼ dLða þ 6b; 0; a þ 3bÞ 1 3 2 3 283 þb þ 2b ð14:60Þ Remark #14.6 Anisotropic non-quadratic yield functions Recently, there have been active research efforts to develop orthogonal anisotropic yield functions for sheet metals. Therefore, the main features of the anisotropic yield functions are briefly summarized here. One of these key features is to modify isotropic, incompressible and symmetric yield functions into orthogonally anisotropic, incompressible and symmetric yield functions by performing the linear transformation for stress components. The second feature is to combine several resulting anisotopic yield functions together. As for the original isotropic yield functions, the non-quadratic yield functions such as the Drucker, Hosford and Inverse Hosford yield functions, discussed in Sects. 12.6 and 12.7 are considered. As for the general three-dimensional case, after combining, the anisotropic yield function becomes either M f ¼ ð1 cÞ rM rM 1 þ c 2 ¼ r ð14:61Þ where, for a constant c, 0 c 1, or f ¼ n 1X M M ¼ r r n m¼1 m ð14:62Þ where M = 6 for the Drucker effective stress if an example is considered. Here, the m ¼ r m ðe m is either r S I;II;III Þ or m-th order anisotropic effective stress r m ¼ m e m ¼ r J2; e J 3 , when the original isotropic effective stress is either r r e e e m ðSI;II;III Þ or r m ¼ r m ðJ2 ; J3 Þ, respectively. Note that S I;II;III and J 2 ; J 3 are the r principal deviatoric stresses and the second and third invariants of the deviatoric stresses e S are modified by the following linear transformation: 1 0 10 1 0 e S xx rxx b m þ cm cm bm 0 0 0 C Be C B cm B c m þ am am 0 0 0 C B S yy C CB ryy C B Be C C C B 1B b a a þ b 0 0 0 r B S zz C m m m m CB zz C Be C ¼ B C C B B 0 0 0 3g 0 0 r B S xy C 3B m CB xy C Be C @ 0 0 0 0 3hm 0 A@ ryz A @ S yz A 0 0 0 0 3km rzx m e S zx m ð14:63Þ where am, bm, cm, gm, hm and km are six anisotropic coefficients. With this linear transformation, the convexity of the original isotropic yield function is preserved in the anisotropic yield function. 284 14 Plane Stress State for Sheets For the two-dimensional plane stress case, there are two approaches. One is to apply the three-dimensional anisotropic yield function obtained in Eqs. (14.61) and (14.62) for the plane stress condition, following the procedure discussed in this chapter. The other approach is to develop the anisotropic yield function for the two-dimensional isotropic yield function, following a similar procedure applied for the three-dimensional case. For such a case, Eqs. (14.61) and (14.62) are applied m ¼ r m ð~ ~yy ; r ~xy Þ, while the where the m-th anisotropic effective stress is r rxx ; r m ¼ r m ðrxx ; ryy ; rxy Þ. Here, r ~xx ; r ~yy ; r ~xy are original isotropic effective stress is r stresses modified by the following linear transformation: 0 1 0 ~xx r am @r ~yy A ¼ @ cm ~xy m r 0 bm dm 0 10 1 rxx 0 0 A@ ryy A rxy m gm ð14:64Þ Discussions here are to describe the main features of the anisotropic yield functions and they are further modified from the ones shown here to optimize the number of the anisotropic coeffecients in real anisotropic yield functions. Too many coefficients are inconvenient to apply, while too few fail to sufficiently describe the anisotropy. Also, there are efforts to develop anisotropic effective plastic strain increments following a similar procedure discussed here. To address the above-mentioned procedure for developing anisotropic non-quadratic yield function, the isotropic Hosford and inverse Hosford yield functions are considered here. Utilizing the feature of the anisotropic yield function described above, the isotropic Hosford and inverse Hosford yield functions are expanded to anisotropic functions by the linear transformation in Eq. (14.63), which conserves the convexity: M M M e e e e e e 1 ¼ r S I S II þ S II S III þ S III S I e M e M e M 2 ¼ r S I þ S II þ S III 1 M 1 M ð14:65Þ ð14:66Þ Then, the linearly transformed anisotropic yield functions can be combined using the second feature. Among many different combinations, the followings are commonly applied. ¼ r M M e0 e0 M e0 0 S 0III þ e S III e S 0I S I S II þ S II e 1 M þ e00 M e00 M e000 M S I þ S II þ S III 1 M ð14:67Þ 14.6 Drucker-Prager and Its Modified Compressible and Isotropic Conjugate Sets ¼ r n M oM1 ~S0 ~S0 M þ ~S0 ~S0 M þ ~S0 ~ S0I I II II III III n M M M oM1 þ ~S00I ~S00II þ ~S00II ~S00III þ ~S00III ~ S00I 285 ð14:68Þ Figures 14.21 and 14.22 show the yield functions, variations of normalized yield stresses and R-values along material orientation, which are obtained by applying Eqs. (14.67) and (14.68), respectively, for HB780 (Hyper buring) steel. Following the similar procedure as the anisotropic yield function, the anisotropic effective plastic strain increments can be developed. A non-quadratic plastic strain increment is defined in Eqs. (13.44) and (13.45) extended from Eq. (13.43). By linear transformations, the plastic strain increments are obtained as de ¼ de ¼ n M M M jdepI j þ jdepII j þ jdepIII j oM1 n oM1 M M M jdepI depII j þ jdepII depIII j þ jdepIII depI j ð14:69Þ ð14:70Þ (a) (b) (c) Fig. 14.21 a Non-quadratic yield function with M = 8, b variation of the normalized uni-axial yield stress and c R-value calculated from Eq. (14.67) 286 14 Plane Stress State for Sheets (a) (b) (c) Fig. 14.22 a Non-quadratic yield function with M = 6 b variation of the normalized uni-axial yield stress and c R-value calculated from Eq. (14.68) Moreover, the anisotropic effective plastic strain increment, which is a conjugate to the yield function, can also be obtained using the second feature. References Hosford, F., & Caddell, M. (2014). Metal forming: Mechanics and metallurgy (4th ed.). Cambridge: Cambridge University Press. Hill, R. (1948). A theory of the yielding and plastic flow of anisotropic metals. In Proceedings of the Royal Society of London, p. 281. Chapter 15 Hardening Law for Evolution of Yield Surface In the past few decades, a few experimentations have been conducted to better understand the evolution of the yield surface during plastic deformation. Figure 15.1a shows experimental results measured by Phillips (1981) using a hollow circular cylinderial specimen, for which a combined tension and torsion were applied as shown in Fig. 15.1b. The initial circular yield surface at stage I in the two-dimensional stress space severely changes its size and shape as well as its position as it progresses to stages II, II and IV. As for the efforts to formulate such changes, theses evolutions are significantly simplified and the yield surface is assumed to expand without changes in shape or position as shown in Fig. 15.2, which is known as isotropic hardening. Most current analysis and computations are performed based on this assumption. Note that the isotropic hardening assumption dos not properly account for the Bauschinger effect described in Fig. 2.4. Even though there is a major discrepancy between the measured and assumed yield surface evolutions, results based on such simplifications are proven to be reasonably acceptable with a few exceptions. This is because plastic deformation in current research subjects including metal forming is more or less monotonously proportional and does not drastically change its deformation mode; therefore, it does not require the entire features of the yield surface evolution. Another extreme approach to simplify the evolution of the yield surface is to assume that the yield surface changes its position without changing its size or shape as shown in Fig. 15.2, which is known as kinematic hardening. So far, efforts to formulate the change in shape are very rare. By combining the isotropic and kinematic hardening, the Bauschinger effect can be properly accounted for. Formulating the isotropic hardening and the combined isotropic-kinemaic hardening requires experimental measurements of the hardening of the yield stress. An ideal experimental environment would be where both the stress and/or the strain are proportional in the materially embedded coordinate system (such as deformation with the minimum plastic work). Additionally, they are homogenous in a reasonably large area so that strain and stress can be conveniently measured. Unfortunately, simple tension is the only viable option for providing such © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_15 287 288 15 Hardening Law for Evolution of Yield Surface Fig. 15.1 a The evolution of the yield surface under combined tension and torsion loading using b a hollow circular cylindrical specimen (*Ref. Phillips 1981) conditions; therefore, the simple tension test is the most common tool to measure hardening and simple tension is the reference state for most of formulations. The procedure for collecting effective stress and strain data in a simple tension test is illustrated in Fig. 15.3. As discussed in Chap. 2, measured test data is engineering data as shown in Fig. 15.3a. This is converted to true stress and strain data following the procedure discussed in Chap. 2. Finally, the effective stress and strain data is obtained by performing ¼ Rrt r t eð¼ deÞ ¼ et rE ð15:1Þ where rt and et are true stress and true strain, respectively. Effective data is often analytically formulated as shown in Eqs. (2.17)–(2.20), along with strain-rate sensitivity as shown in Eq. (3.6). HW #15.1 The strain-rate sensitivity exponent The strain-rate sensitivity exponent, the m-value in Eq. (3.6), is obtained as 15 Hardening Law for Evolution of Yield Surface 289 Initial yield surface Isotropic hardening Kinematic hardening Combined isotropic kinematic hardening Fig. 15.2 Comparison of isotropic hardening, kinematic hardening and combined isotropickinematic hardening Fig. 15.3 a The engineering stress and strain data, b true stress and strain data and c the effective stress and strain data obtained from the simple tension test 290 15 Hardening Law for Evolution of Yield Surface e;e r e;e0 r m e; e ¼ eðeÞ ‘n ‘n ð15:2Þ e0 ðeÞ Derive this. It is common practice to measure m-values for various strain rates and then they are averaged as a constant value. Remark #15.1 Hydraulic bulge test and shear test (for sheets) Though not as common as the simple tension test, the hydraulic bulge and shear tests are also performed to measure hardening as schematically shown in Fig. 15.4 (for sheet metals). In the hydraulic bulge test, deformation is intrinsically inhomogeneous and only at the top of the sheet specimen is deformation under the balanced biaxial stress state. As such, extra care is required to properly measure deformation, especially for thickness strain at the top. One important advantage of this test is that the valid effective data is nearly twice that of the simple tension test, which will be further discussed in Chap. 17. As for the shear test, it is performed as a torsion test using a hollow cylindrical specimen as shown in Fig. 15.1b for a bulk sample or as a shear test using the sheet specimen as schematically shown in Fig. 15.4b. They are essentially simple shear tests so that their principal directions of stress and deformation are fixed spatially but not materially as discussed in HW #11.12. Consequently, it takes extra care to interpret the test results, which is not directly comparable with the results of the simple tension or bulge test. HW #15.2 Hardening data with reference state change Because hardening data is measured mostly using the simple tension test, it is common practice to consider the simple tension as the reference state for formulations. However, occasionally it is convenient to formulate based on a reference state other than simple tension. If measured hardening data is not available for a particular reference state, then hardening measurements from simple tension is modified for the desired reference state considering the relationship between the reference stress states and the reference plastic strain increments. For example, when undergoing a change from simple tension to pure shear reference states, the formulation for the von Mises yield stress with the simple tension reference state is modified as (a) (b) P Fig. 15.4 Schematic view of a the hydraulic bulge test and b the shear test for sheet specimens 15 Hardening Law for Evolution of Yield Surface rffiffiffiffiffiffiffiffiffiffiffiffiffi rffiffiffiffiffiffiffiffiffiffiffiffiffi Z !m n 3 3 dY=dt m e n ¼ Sij Sij ¼ e Sij Sij ¼ !Y ¼ r dY 2 2 ðdY=dtÞ0 e0 ! rffiffiffiffiffiffiffiffiffiffiffiffiffi p ffiffi ffi m Z pffiffiffi 3 1 dK= 3dt pffiffiffi Sij Sij ¼ ðpffiffiffi dKÞn ¼ 3K ¼ 2 3 ðdK= 3dtÞ0 291 ð15:3Þ pffiffiffi pffiffiffi considering that Y ¼ 3K and dY ¼ dK= 3. Therefore, the formulation based on the pure shear becomes rffiffiffiffiffiffiffiffiffiffiffiffiffi n !m e e 1 ¼ Sij Sij ¼ pffiffiffi r 2 3 e0 ð15:4Þ Confirm this. The procedure employed here is generally applicable to other cases. 15.1 Isotropic Hardening In isotropic hardening, the initial yield surface expands without changes to its shape or position as shown in Fig. 15.2. In the meantime, its change in size is described by the effective stress and the effective strain data shown in Fig. 15.3c, along with strain-rate sensitivity, which may be shown in Eq. (3.6). All the formulations discussed in Part III are applicable for isotropic hardening virtually without any modification. 15.2 Kinematic Hardening The brief analysis covered in Chap. 5 suggests that the Bauschinger behavior observed during reverse loading is attributed to heterogeneous microstructures such as heterogeneous grain orientations in polycrystals and the distributions of second phase particles and so on. Besides the Bauschinger behavior, another important aspect during reverse loading is that the reverse loading curve eventually converges towards the curve of isotropic hardening (at ⑨ in the analysis in Chap. 5), which also approximately complies with experimental measurements. The curve between the reverse yield point (at ⑧) and the point joining the isotropic hardening curve (at ⑨) is called transient behavior. By properly combining the kinematic hardening (to account for change in position change) with the isotropic (accounting for the change in size of the yield surface), the Bauschinger and transient behaviors should be properly accounted for. 292 15 Hardening Law for Evolution of Yield Surface As for the formulation for the combined isotropic-kinematic hardening, the expression of the yield surface is modified as ðr aÞ = constant f ðr aÞ ¼ constant or r ð15:5Þ by adding the center position of the yield surface, a, known as the backstress tensor shown in Fig. 15.5 to the original expression. With the following plastic work equivalence principle modified for the isotropic-kinematic hardening, dwp ¼ trððr aÞdep Þ ¼ ðr aÞ dep ¼ ðrij aij Þdepij ðr aÞdeðdep Þ ¼ constant ¼r ð15:6Þ The dual normality rules become dep ¼ de @ rðr a) @ðr a) ð15:7Þ @deðdep Þ @ ðdep Þ ð15:8Þ and ra¼r These formulations for the combined isotropic-kinematic hardening are obtained from the original versions by replacing r with r a. The yield function including the effective stress is newly defined as a function of r a from that of r. However, there is no change in defining the plastic strain increment function and the effective (a) (b) Fig. 15.5 Schematic view of a the yield surface and b the effective plastic strain increment surface in the nine-dimensional space constructed by the modified plastic work equivalence principle for the combined isotropic-kinematic hardening 15.2 Kinematic Hardening 293 plastic strain increment. The new formulations are extended in the same manner for incompressible plasticity and also for the plane stress state plasticity. As for separating the contributions of isotropic hardening and kinematic hardening from the overall hardening behavior, the reverse yield stress rC is experimentally measured for the reference state, which is typically simple tension as shown in Fig. 15.6. Then, the center position of the yield stress is determined as 0 að¼ rO Þ ¼ rB þ rC 2 ð15:9Þ where rB is the yield stress before reverse loading. Now, the data of ð¼ rB aÞ collected within some interval of strain provides the data for the R ðeÞ ¼ r ð deÞ. size change of the yield stress as the isotropic hardening data r Meanwhile, the remainder of the data represents the contributions of kinematic hardening for the combined isotropic-kinematic hardening as shown in Fig. 15.6c. In regards to formulating the backstress evolution, there are two early versions rB rC 2 ð15:10Þ da = c1 dep known as the Prager type (1955) and da ¼ c2 ðr aÞ p de ðr aÞ r ð15:11Þ known as the Ziegler type (1959). The material parameter ‘ci’ are constants and they are known for linear kinematic hardening. They are virtually equivalent to each other for full three-dimensional applications when they are coupled with the von Mises yield function. Because the movement of the yield surface in the direction of the hydraulic line by the Ziegler type is not effective for incompressible plasticity, Eq. (15.11) becomes (a) (b) (c) Fig. 15.6 Schematic view of the expansion and the position change of the yield surface a in the stress space and b in the measured hardening data and c separation of the data to describe the size and position change of the yield surface in the combined isotropic-kinematic hardening 294 15 Hardening Law for Evolution of Yield Surface da ¼ c2 ðS aÞ de ðS aÞ r ð15:12Þ while, for the von Mises case, S a dep . The two types of formulations for linear kinematic hardening account for the Bauschinger behavior. Nevertheless, they share the same drawbacks, which are demonstrated here by applying them along with the von Mises yield function for loading with simple tension and reverse loading shown in Fig. 15.7a. The first minor drawback is the linear movement of the backstress as the center position of the yield surface, which is unrealistic. However, this might be a reasonable approximation for simplified analysis when combined with simplified hardening behaviors shown in Fig. 2.17. A more serious limitation is that the reverse loading curve never converges to the isotropic curve, therefore failing to properly account for transient behavior, as the backstress follows the same trail during loading and reverse loading as shown in Fig. 15.7a. The following nonlinear kinematic hardening (1986) formulation overcomes the drawbacks of the linear kinematic hardening formulation: da ¼ c2 ðr aÞ c3 a de ðr aÞ r ð15:13Þ which is based on the Ziegler type. Note that modified versions of Eq. (15.13) are available. When Eq. (15.13) is applied to the reference state such as simple tension under proportional loading, it becomes da þ c3 a ¼ c2 de (a) ð15:14Þ (b) Fig. 15.7 Loading with simple tension and reverse loading for a the linear kinematic hardening without the transient behavior and b the nonlinear kinematic hardening with the transient behavior 15.2 Kinematic Hardening 295 ðdaÞ and a ¼ r ðaÞ are the replacements of r a with da and a in the where da ¼ r ¼r ðr aÞ, respectively. Equation (15.14) is a first order inhoeffective stress, r ðeÞ with the following solution: mogeneous differential equation for r a ¼ c2 ð1 expðc3eÞÞ c3 ð15:15Þ with the initial condition of aðe ¼ 0Þ ¼ 0. For the simple tension reference state, this is c2 ax ¼ ð1 expðc3 ex ÞÞ: ð15:16Þ c3 Curve fitting (using the least square method) for the measured data shown in Fig. 15.6(c) by applying Eq. (15.16) determines the two constants, c2 and c3. The performance of Eq. (15.13) is compared with that of the linear kinematic hardening for the simple tension sequentially followed by compression in Fig. 15.7. In Fig. 15.7b, the backstress evolves following Eq. (15.16) during initial loading (from O to O′), which is nonlinear. Upon reverse loading, the backstress rapidly decreases (from O′ to O″) unlike the linear kinematic hardening, following ax ¼ ðax ðO0 Þ þ c2 c2 Þ expðc3 ðex ex ðO0 ÞÞ c3 c3 ð15:17Þ where ex \ex ðO0 Þ. The slope of the backstress for loading at O′ is dax dax 0 0 dex ¼ c2 c3 ax ðO Þ, while that for reverse loading at O′ is dex ¼ c2 c3 ax ðO Þ, whose difference is −2c2. The backstress evolution after O″ resembles that between O and O′. Figure 15.7b shows the transient behavior of the nonlinear kinematic hardening. One of the main applications of isotropic-kinematic hardening is the analysis of springback in sheet metal forming, which will be further discussed in Chap. 17. HW #15.3 Derive Eq. (15.17). Remark #15.2 The combined isotropic-kinematic hardening formulation with two yield surfaces Combined isotropic-kinematic hardening is conveniently formulated using the two yield surfaces, which share the same shapes, as schematically shown in Fig. 15.8. The inner surface is the real yield surface and it is bounded by the outer surface. Recognizing that the hardening curve converges with the isotropic hardening curve after transient behavior upon reverse loading, the bounding surface here undergoes isotropic hardening, while the inner surface moves and expands inside the bounding surface. Upon reverse loading or unloading, the inner surface expands and moves toward the bounding surface so that its movement and expansion describe transient behavior until it touches upon the outer surface as schematically illustrated in Fig. 15.8. 296 15 Hardening Law for Evolution of Yield Surface (a) (b) Fig. 15.8 Schematic view of a the two yield surfaces and b their hardening behaviors for the simple tension sequentially followed by compression References Chaboche, J. L. (1986). Time-independent constitutive theories for cyclic plasticity. International Journal of Plasticity, 2, 149–188. Phillips, A. (1981). Combined stress experiments in plasticity and viscoplasticity: The effects of temperature and time. In E. H. Lee, R. L. Marllett (Eds.), Plasticity of metals at finite strain: Theory, computation and experiment. Proceedings of Research Workshop held at Stanford University, 230–252. Prager, W. (1955). The theory of plasticity: A survey of recent achievements. Proceedings of the Institution of Mechanical Engineers, 169, 41–57. Ziegler, H. (1959). A modification of Prager’s hardening rule. Quarterly of Applied Mathematics, 17, 55–65. Chapter 16 Stress Update Formulation The constitutive law of plasticity consists of three elements: the yield surface defined by the yield function to describe the elasticity limit, the normality rule to define the directions of plastic deformation (for elasto-plasticity) or the stress (for rigid-plasticity) and hardening behavior to describe the yield surface evolution during plastic deformation. These three elements are combined here for elasto-plastic and rigid-plastic formulations (based on the consistency condition). To capture the main framework of the formulations, isotropic hardening with strain-rate insensitivity is assumed here since the formulations are extended in a rather straightforward manner for isotropic-kinematic hardening (Chung 1984) and also to include strain-rate sensitivity based on the main framework described here. As briefly explained in Chap. 14, elasto-plasticity is the standard formulation in metal plasticity. And it is simplified to rigid-plasticity mainly for metal forming analysis, in which the elastic deformation is ignored as its amount is significantly smaller than the plastic deformation. Discussions in this chapter begin with elasto-plasticity, which is then followed by rigid-plasticity. 16.1 Elasto-plasticity: Analytical Formulation Plasticity is formulated based on the (natural) strain increment (both for elasto-plasticity and rigid-on deformation history. In the analytical formulation of elasto-plasticity, the elastic strain increment and the plastic strain increment are typically assumed to be additive for the total strain increment as shown in Eq. (13.1): de ¼ dee þ dep . As for the elastic strain increment, dr ¼ Cdee ðdrij ¼ Cijkl deekl Þ ð16:1Þ which is the incremental form of linear elasticity shown in Eq. (1.30) with the same constant elastic modulus tensor, C. Integrating this equation recovers Eq. (1.30) for © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_16 297 298 16 Stress Update Formulation the infinitesimal theory in metal plasticity. This is one of hypo-elasticity, which is applicable even for the finite deformation theory with some modifications as will be discussed later in this chapter. Note that Eq. (16.1) is consistent in that the stress increment and strain increment are both Eulerian (meaning that they are based on the current configuration x(t), not the initial configuration, X). On the other hand, the linear elasticity is conflicted, as the Eulerian stress tensor is equated with the Lagrangian strain tensor as discussed in HW #11.1. As for the plastic deformation, the normality rule based on the yield function (or the effective stress) shown in Eq. (13.3) is applied. Remark #16.1 Equation (13.1) is based on an assumption. However, there is a more sophisticated version proposed by Lee (1969) based on mechanics: F ¼ Fe Fp ð6¼ Fp Fe Þ ð16:2Þ where F, Fe and Fp are total, elastic and plastic deformation gradients, respectively, as described in Fig. 16.1. Here, the configuration after the permanent plastic deformation provides the fully unloaded reference state for the reversible elastic deformation. Equations (13.1) and (16.2) become approximately equivalent under certain conditions including the small elastic deformation (with Fe I). However, Eq. (13.1) is commonly applied for most cases of continuum elasto-plasticity, while Eq. (16.2) is more commonly used for crystal plasticity. As such, the formulation here is based on Eq. (13.1). The elasto-plastic formulation relates the total strain increment de (as an input) to the stress increment dr (as an output). Note that the elastic strain increment is always present and Eq. (16.1) is valid between dr and the elastic strain increment dee throughout the entire deformation process, regardless of whether the plastic deformation is involved or not. The first issue is then to determine when de ¼ dee and when de ¼ dee þ dep . The second issue is determining the value of dep out of a prescribed de for the latter R case. When the stress rð¼ drÞ is within the stress surface, de ¼ dee , until the stress reaches the yield surface. Once the stress reaches the yield surface, there are two possible choices for a given de; i.e., the stress may or may not be unloaded elastically. To determine the possible choice, assume de ¼ dee , while applying Fig. 16.1 Multiplicative elasto-plastic deformation gradients for finite deformation theory σ F=F e F p Fe Fp ε 16.1 Elasto-plasticity: Analytical Formulation 299 Eq. (16.1) to obtain dr. Then, apply the following condition by comparing its direction with the yield surface normal direction; i.e., r r drð¼ @ r \0 : elastic unloading drij Þ 0 : without elastic unloading @rij ð16:3Þ For elastic unloading, de ¼ dee and Eq. (16.1) is applied for dr. When there is no elastic unloading, de ¼ dee or de ¼ dee þ dep . For the latter case, the normality rule in Eq. (13.3) provides the direction of dep . As for its size, which is the effective plastic strain increment, de, the following consistency condition is applied; i.e., the stress should always stay on the yield surface when there is no elastic unloading, ðrÞ ¼ r h ðeÞ r ð16:4Þ where the left side describes the position of the stress on the yield surface and the right side is the size of the yield surface defined by the hardening curve shown in Fig. 15.3. Then, where @ r @ rh ðr þ drÞ r ðrÞÞ ¼ drð¼ d r¼r de hðeÞde @r @e ð16:5Þ @ r dr ¼ Cdee ¼ Cðde dep Þ ¼ C de de @r ð16:6Þ @ r @ r @ r Cde ¼ C de þ hde @r @r @r ð16:7Þ @ r Cde de ¼ @r @r @r @r C @r þ h ð16:8Þ Therefore, so that Note that de in Eq. (16.8) is determined by a prescribed de and the hardening slope, h, shown in Fig. 16.2, without requiring the effective plastic strain increment to be explicitly defined for the plastic strain increment tensor. Mechanical implications of the consistency condition are illustrated in Fig. 16.2. For a prescribed de and the slope h, dep is determined by the normality rule (for its direction) and Eq. (16.8) (for its size), then dr is determined by dee , which is dee ¼ de dep , leading to the new stress position on the yield surface. Furthermore, the new size of its yield surface obtained in the stress space matches with the new position on the hardening curve, which changes with its slope, h. 300 16 Stress Update Formulation (a) (b) d σ = hd ε σ dε ε Fig. 16.2 Derivation of the effective plastic strain increment based on the consistency condition considering the new stress position a on the yield surface and b on the hardening curve Remark #16.2 Analysis of Eq. (16.8) (1) In this mathematical manipulation, it may be convenient to consider the gradient and the increments of stress and strain in vector forms, while the elastic modulus is in a matrix form. r @ r (2) @ @r C @r [ 0, since the elastic modulus C is positive-definite as discussed in Remark #14.3. @ r (3) Since de 0 and @r Cde 0 by the second condition in Eq. (16.3), @ r @ r h [ @r C @r. (4) As h decreases for a given de, de (therefore, the size of the plastic strain increment) increases as shown in Fig. 16.3. Simultaneously, dr moves toward the yield surface, until h becomes zero, when dr stays on the tangential plane of the yield surface. When h becomes negative, dr penetrates into the yield surface so that plastic unloading occurs (by the decrease in size of the yield surface). The hardening slope is usually positive but may be negative when some metals soften with the growth of micro-voids after large plastic deformation. r (5) If @ e ¼ 0 and there is no change in the size of @r Cde ¼ 0 for a given de, then d the yield surface, regardless of the h value, so that de ¼ dee with dep ¼ 0. Therefore, the following yield condition is obtained by slightly modifying Eq. (16.3): @ r @ r Cdeð¼ Cijkl dekl Þ @r @rij 0 : de ¼ dee [ 0 : de ¼ dee þ dep ð16:9Þ r e @ r Here, if @ @r Cde\0, de ¼ de because it is elastic unloading. If @r Cde 0, the @ r consistency condition and Eq. (16.8) are applied. Therefore, if @r Cde ¼ 0, then @ r de ¼ dee and, if @r Cde [ 0, then de ¼ dee þ dep , by Eq. (16.8). 16.1 Elasto-plasticity: Analytical Formulation 301 Fig. 16.3 The effect of the hardening slope, h, on the the stress increment (6) Note that, a particular (prescribed) value of de to satisfy the condition of @ r @r Cde ¼ 0 is insensitive to the h value. Now, assume that de moves outwards thus incurring plastic deformation. Then, for h\0, dep grows rapidly such that resulting dr moves inwards with plastic loading. For h ¼ 0, dep grows less rapidly than the previous case such that the resulting dr stays on the tangential plane of the yield surface, whose size does not change. For h [ 0, dep grows slower than the previous two cases of the h value such that dr moves outwards to match with the growth of the yield surface. To complete the elasto-plastic formulation, for a given de, its plastic component becomes 302 16 Stress Update Formulation de ¼ p ! Cde @ r @ r @ r @r C þ h @r @r @ r @r ð16:10Þ The stress increment then becomes, dr ¼ Cðde dep Þ @ r de ¼ C de @r r @ r @ @r Cde ¼ C de @ r r @r @r C @ @r þ h ! C @r @r C de ¼ C @r @r @r@r @r C @r þ h Therefore, dr ¼ ! ð16:11Þ ! r @ r C @ @r @r C C g @r de @ r @r C @r þ h ð16:12Þ with g ¼ 0 for elasticity, g ¼ 1:0 for elasto-plasticity. HW #16.1 Derive the following index notation form for Eq. (16.12): drij ¼ 16.2 Cijkl g @ r @ r Cijqr @r Cstkl qr @rst @ r Cmnop @r@rmn @r þh op ! dekl ð16:13Þ Elasto-plasticity: Numerical Formulation In solid mechanics, it is common to formulate the deformation of a material based on the reference configuration, which is Lagrangian. In the numerical formulation for plasticity (both for elasto-plasticity and rigid-plasticity), deformation is also formulated based on the reference configuration, which is updated with the time interval of Dt, and is therefore referred to as the updated Lagrangian formulation (even though its algebraic formulation is Eulerian, based on the current configuration of the velocity distribution). The numerical elasto-plastic formulation relates the discrete strain increment De (as an input) to the discrete stress increment Dr (as an output). Such a formulation is suitable for user defined subroutines, which some commercial finite element codes provide to allow users to implement their own material properties. The discrete strain increment De is the integration of the strain increment de over the time increment Dt, 16.2 Elasto-plasticity: Numerical Formulation 303 following an assumed deformation path during t0 t t0 þ Dtð¼ tf Þ. In this formulation, the proportional true strain deformation path for the minimal amount of deformation (refer to Remark #11.4 for details) is assumed so that De is the discrete true strain increment defined with Eqs. (11.48) and (11.49). Now, De is assumed to be additively decomposed as De ¼ Dee þ Dep ð16:14Þ where Dee and Dep are the elastic and plastic components of De, respectively. Here, these two components are also assumed to be deformed following the proportional true strain deformation path for the minimal amount of deformation such that each has its own materially fixed principal directions and proportionally developing principal values. Therefore, the amount of plastic deformation and the amount of plastic work are guaranteed. Such a formulation is known as being derived from the incremental deformation theory based on the minimum plastic work path (the amount of elastic work is not minimal since it is not dependent on the deformation history). Now, Eq. (16.1) for the elastic part becomes Dr ¼ CDee ðDrij ¼ Cijkl Deeij Þ ð16:15Þ P Also, when the stress rð¼ DrÞ is within the stress surface, De ¼ Dee , until the stress reaches the yield surface. Once the stress reaches the yield surface, the criterion for the elastic and elasto-plastic deformation, Eq. (16.9), becomes @ r CDe @r 0 : De ¼ Dee [ 0 : De ¼ Dee þ Dep or ðe0 Þ ðr0 þ CDeÞ r r 0 : De ¼ Dee [ 0 : De ¼ Dee þ Dep ð16:16Þ ð16:17Þ for a prescribed De. As for the discrete plastic strain increment, Eq. (13.3) becomes Dep ¼ De @ rðrÞ @r ð16:18Þ Now, the discrete effective plastic strain increment, De, is obtained by applying the consistency condition; i.e., ðr0 þ DrðDeÞÞ ¼ r h ðe0 þ DeÞ r which is a nonlinear one-dimensional equation for De. ð16:19Þ 304 16 Stress Update Formulation Mechanical implications of Eq. (16.19) are illustrated in Fig. 16.4. Dep is determined by the normality rule (for its direction) and the unknown quantity De (for its size). The value of Dr determined by Dee , which is Dee ¼ DeDep , leads to the new stress position on the yield surface and its new yield surface size. This new size on the yield surface is on the left side of Eq. (16.19) as a function of De. The right side is the new yield surface size on the hardening curve as a function of De. The new yield surface sizes on the yield surface and on the hardening curve match each other in Eq. (16.19). Even though Eq. (16.19) is nonlinear, it is one-dimensional and has a unique solution as shown in Fig. 16.5 so that its numerical solution does not take that much of computation. Note that De in Eq. (16.19) is determined from a prescribed De and the hardening curve data (instead of its slope h) as shown in Fig. 16.5, without requiring the effective plastic strain increment to be explicitly defined for the plastic strain increment tensor. As for the slope, the secant slope is obtained as an output of the calculation: rh ~h ¼ D De ð16:20Þ As for the normality rule, @r@rðrÞ may be considered at the stress state of r0 þ bDr, for which it is the Euler forward and backward methods with b ¼ 0:0 and b ¼ 1:0, respectively. For the implicit static FEM codes, De is a trial quantity for the iterative solution scheme, unlike the case for the explicit static and dynamic FEM codes. For the implicit FEM codes, the following tangent stiffness modulus is required besides the formulation to obtain Dr for De: Dr ¼ De (a) C @r @r C C g @r @r @r@r C þ~ h @r ! ð16:21Þ @r (b) Fig. 16.4 Derivation of the discrete effective plastic strain increment based on the consistency condition considering the new stress position a on the yield surface and b on the hardening curve 16.3 Rigid-Plasticity: Analytic Formulation 305 Fig. 16.5 The effect of the hardening slope, h, on the the stress increment 16.3 Rigid-Plasticity: Analytic Formulation As shown in Fig. 15.1, when elastic deformation is removed from the measured hardening data for rigid-plasticity, any amount of small initial deformation immediately incurs yielding and plastic deformation, which is unrealistic. Therefore, rigid-plasticity is inappropriate for the infinitesimal theory and it is mainly for the analysis of metal forming, in which plastic deformation is much larger compared to the amount of elastic deformation. Even for metal forming, however, most numerical codes are currently based on elasto-plasticity, since even a small amount of elastic deformation plays a critical role in properly analyzing some phenomena, 306 16 Stress Update Formulation Fig. 16.6 Stress is continuously updated in rigid-plasticity with its direction determined a by the normality rule and with its size determined b by the hardening curve which involve elastic unloading such as residual stress induced crack or springback. Still, rigid-plasticity is useful for analytical solutions for metal forming, especially coupled with perfect plasticity and the von Mises and Tresca yield functions. The non-unique normal directions at sharp corners of the Tresca effective strain increment surface often provide a mathematical advantage in developing analytical solutions. Rigid-plasticity is also useful for formulations such as the one-step backward (design) code based on the ideal forming theory. The rigid-plastic formulation relates the total stain increment de (as an input) to the stress r (as an output). The normality rule based on the effective plastic strain increment, Eq. (13.7), provides the formulation for rigid-plasticity: ðe0 þ deðdep ÞÞ r¼r @deðdep Þ @ ðdep Þ ð16:22Þ where dep ¼ de. The stress r is continuously updated every moment as shown in Fig. 16.6, with its direction by Eq. (16.22), while its size is determined by the effective stress, which is a function of the accumulated effective plastic strain, for isotropic hardening, regardless of the h value. Therefore, any explicit expression of the effective stress as a function of the stress tensor is not required and the stress is updated without explicit calculation of dr. During the plastic deformation, there is no change of the plastic strain increment surface with its size and shape. If de ¼ 0, then de ¼ 0 and the stress is non-unique as shown in Fig. 16.7. 16.4 Rigid-Plasticity: Numerical Formulation The numerical rigid-plastic formulation defines the relationship between the discrete strain increment De (as an input) and the stress r (as an output). In the numerical formulation of rigid-plasticity, deformation is formulated based on the reference configuration, which is updated with the time interval of Dt, making it an updated Lagrangian formulation. 16.4 Rigid-Plasticity: Numerical Formulation Fig. 16.7 Non-uniqueness of the stress when there is no further deformation in rigid-plasticity 307 σ h>0 h=0 h<0 ε0 ε The discrete strain increment De is the integration of the strain increment de over the time increment Dt, following an assumed deformation path during t0 t t0 þ Dtð¼ tf Þ. In this formulation, the proportional true strain deformation path for the minimal amount of deformation is assumed as done for the elasto-plasticity formulation so that De is the discrete true strain increment defined with Eqs. (11.48) and (11.49). Therefore, De has materially fixed principal directions and proportionally developing principal values. As such, the amount of plastic deformation and the amount of plastic work for the isotropic hardening are guaranteed. Such a formulation is known as being derived from the incremental deformation theory based on the minimum plastic work path. Accordingly, the discrete effective plastic strain increment DeðDep Þ is obtained from the effective plastic strain increment by replacing dep with Dep as Z Z Z _ _ ¼ deðDep ðtf ÞÞ aðtÞdt De ¼ deðdep Þ ¼ deðDep ðtf ÞÞaðtÞdt ¼ deðDep ðtf ÞÞ ð16:23Þ which is discussed in Remark #11.4. The normality rule, Eq. (16.22), becomes ðe0 þ DeðDep ÞÞ r¼r @DeðDep Þ @ ðDep Þ ð16:24Þ The stress r is updated with the interval of Dt as shown in Fig. 16.8, as well as with its direction by Eq. (16.24) while its size is determined by the effective stress, which is a function of the accumulated effective plastic strain, for isotropic hardening. Therefore, any explicit expression of the effective stress as a function of the stress tensor is not required and the stress is updated without explicit calculation of Dr. Remark #16.3 A trick to overcome non-uniqueness The non-uniquess of the stress when de ¼ 0 shown in Fig. 16.7 is not trivial and is a major drawback of rigid-plasiticy, especially for sheet metal forming analysis. In typical sheet metal forming, sheets are stretched and thinning occurs. Ultimately, even though sheets harden during plastic deformation, thinning becomes more dominant than hardening so that external force decreases just as in the simple tension test discussed in Chap. 3. Then, as the one-dimensional slab model 308 16 Stress Update Formulation Fig. 16.8 Stress is updated with the interval of Dt in rigid-plasticity with its direction determined a by the normality rule and with its size determined b by the hardening curve suggests, plastic deformation is localized at one critical material element (or in reality, at the critical element and its neighboring elements because all elements are connected three-dimensionally, unlike in the simple slab model), while all other non-neighboring material elements are unloaded elastically. Such strain localization accompanying a decrease in external loading eventually leads to the breakage of sheets so that proper analysis of strain localization is important for sheet metal forming analysis. Since this involves elastic unloading, elasto-plasticity can handle it properly but rigid-plasticity can not because of the non-uniqueness. One easy fix is to introduce a stiff linear line as shown in Fig. 16.9. Though it is not absolutely accurate, the discrepancy between the elastic unloading and the strain localization area is so small that the inaccuracies of this trick can generally be overlooked without any major consequences. Remark #16.4 One step inverse FEM code based on the ideal forming theory The ideal forming theory was developed to design a process which would enable the manufacture of a prescribed part with a specified metal sheet while consuming the minimum amount of plastic work. In sheet metal forming, a final shape of a particular metal sheet is prescribed, and the ideal forming theory provides the initial sheet shape and its evolution from start to end under ideal conditions, which involves the minimum amount of plastic work. Here, rigid-plasticity is applied and the sheet is considered a membrane (without thickness). The hardening curve and Fig. 16.9 A stiff linear line introduced to avoid non-uniqueness in rigid-plasiticy σ ε0 ε 16.4 Rigid-Plasticity: Numerical Formulation 309 the effective plastic strain increment of the prescribed metal sheet are considered as material properties. Then, the final configuration x is prescribed with the desired shape of the final part. The initial configuration X, which is two-dimensional when a flat sheet is assumed, is unknown. The solution procedure is that the distribution of the true strain based on the minimum plastic work is calculated for an assumed initial configuration. Then, the accumulated effective plastic strain is obtained by replacing the plastic strain increment with the true strain, which is the same procedure employed in the rigid-plasticity formulation here. The total plastic work W is then summed, which is a function of X = (X1, X2) distribution. To minimize the total plastic work, perform @W ¼0 ð16:25Þ @X which are nonlinear simultaneous equations. The solution provides the initial sheet shape. The intermediate shapes between the initial to final shapes are further calculated, considering the condition that each true strain is proportional throughout the process. The procedure provides the deformation theory based on the minimum plastic work path. An example solution is shown in Fig. 16.10. The ideal forming solution does not match with the real forming solution in general since real forming processes can not satisfy the minimum amount of plastic work. Also, this is a solution for the purpose of process design, not for the purpose of process analysis. However, the solution does not require as many calculations as an analysis solution. As such, there are many one-step inverse commercial codes based on the ideal forming theory that are available since they can provide a first approximation for process analysis with quick calculations. 16.5 Finite Deformation Theory The formulations to account for deformation in elasto-plasticity and rigid-plasticity discussed so far are applicable for both infinitesimal and finite deformation theories. However, for the finite deformation theory, the rigid body rotation of the material element and its effect should also be properly managed. The procedure to account for the rigid body rotation is performed in the global coordinate system since the material element rotates in the global coordinate system (therefore, this procedure is not included in the user defined subroutine, which takes care of the material deformation in the material coordinate system). To account for the rigid body rotation of a material element and its contribution, first consider an arbitrary vector a on the rotating material. Then, in the global coordinate system, this becomes ~a ¼ RðtÞa ð16:26Þ where R is the orthogonal tensor for the rotation of the material element. For the time rate, 310 16 Stress Update Formulation Fig. 16.10 An example solution of the ideal forming theory obtained for a prescribed final part shape defined in (f), while (a) is the initial shape and the rest are the intermediate shapes between the initial and the final (Chung and Richmond 1994) _ a~_ ¼ RðtÞa_ þ RðtÞa ð16:27Þ a~_ ¼ a_ þ Wa ð16:28Þ which becomes _ T, considering Eq. (11.44) with U = I and U_ ¼ 0 for rigid body rotation, W ¼ RR _ and also for the moment of R(t = 0) = I (but R 6¼ 0). Here, a_ is the changing rate of a on the material and Wa is the rotation contribution, which is vertical to a, while ~ a_ is the total rate. However, with the condition that R = I, ~ a ¼ a in Eq. (16.26) so that a_ ¼ a þ Wa ð16:29Þ 16.5 Finite Deformation Theory 311 in which the changing rate of a on the material is newly denoted as a to avoid confusion and a_ is the total rate. Here, the changing rate on the material a is summed up with the rotation contribution to have the total rate. Now, consider a tensor T on the rotating material. Then, this becomes, in the global coordinate system, ~ ¼ RðtÞTRT ðtÞ T ð16:30Þ from Eq. (11.42). For the time rate, ~_ ¼ RTR _ T þ RTR _ T þ RT R_ T ¼ T_ þ RT _ þ T R_ T ¼ T_ þ WT TW T ð16:31Þ following the same procedure performed for a vector. Here, T_ is the changing rate ~_ is the total of T on the material and WT − TW is the rotation contribution, while T ~ ¼ T with R = I, rate. Considering that T T_ ¼ T þ WT TW ð16:32Þ When this is applied to the stress, r_ ¼ r þ Wr rW ð16:33Þ _ is newly denoted as r to avoid in which, the stress rate on the material, r, confusion and it is called the Jaumann (or co-rotational) stress rate. The Jaumann stress rate summed together with the rigid body contribution constructs the total _ The Jaumann stress rate is the contribution of the material deforstress rate, r. mation so that the stress increment in the hypo-elasticity in Eq. (16.1) (therefore, that in Eq. (16.12) also) is the Juaumann stress increment, r dt, for its application for the finite deformation in elasto-plasticity. Also, the backstress increments in Eqs. (15.10)–(15.13) are the Jaumann stress increments for finite deformation applications. Now, the last concern for elasto-plasticity is that the Jaumann stress increment in Eq. (16.12) is based on the material coordinate system, while the stress increment in Eq. (16.33) is based on the global coordinate system. However, if the material properties are isotropic, both in elasticity and plasticity, it is a common practice to treat the material coordinate system as equivalent with the global coordinate sytem. For such a case, the two Jaunmann stress rates are equivalent. Here is a summary of the stress update procedure for isotropic elasto-plasticity. In the current configuration based on the global coordinate system, there is the velocity distribution v(x(t0), t = t0). To identify the material element, its position is traced throughout the process as x(t0 + dt) = x(t0) + v(x(t0), t0)dt. With the velocity distribution and its gradient, the rate of deformation tensor D and the spin tensor W are obtained for a material element. Then, the strain increment Ddt is used to calculate the Jaunmann stress increment r dt in Eq. (16.12), while W is used to 312 16 Stress Update Formulation calculate the rigid body rotation contribution, Wrðt0 Þ rðt0 ÞW. Then, they are added up to update the stress as _ ¼ rðt0 Þ þ ðr ðt0 Þ þ Wrðt0 Þ rðt0 ÞWÞdt rðt0 þ dtÞ ¼ rðt0 Þ þ rdt ð16:34Þ In the case of isotropic rigid-plasticity, the updated stress for t0 + dt contributed by Ddt is obtained in Eq. (16.22) without explicit calculation of the Jaumann stress increment; therefore, the stress in Eq. (16.22) is equivalent with rðt0 Þ þ r ðt0 Þdt in Eq. (16.34). Therefore, Eq. (16.34) completes the stress update for rigid-plasticity also when the stress in Eq. (16.22) replaces rðt0 Þ þ r ðt0 Þdt. In an anisotropic elasto-plasticity case, the difference between the two Jaumann stress increments should be properly handled. To do this, the rate of deformation ~ in Eq. (11.42)] tensor, D, in the global coordinate system [which is denoted as D should be converted to that of the material coordinate system first by utilizing Eq. (11.42). If Eq. (11.42) is utilized, ~ 0Þ D ¼ RT ðt0 ÞDRðt ð16:35Þ ~ is for the global coordinate system and D is for the material coordinate where D system. Then, Ddt is applied to obtained the Jaumann stress increment in Eq. (16.12), r dt. This increment is then converted to that in the global coordinate system; i.e., ~ dt ¼ Rðt0 Þðr dtÞRT ðt0 Þ r ð16:36Þ ~ is for the global coordinate where r is for the material coordinate system and r system, which is the one in Eq. (16.34) where it is written without the ‘tilda’. Here, Rðt0 Þ is the rotation of the material element in the global coordinate system, which is updated as Rðt0 þ dtÞ ¼ ðWðt0 Þdt þ IÞRðt0 Þ ð16:37Þ As discussed in Remark #11.3, the unit base vectors in the material coordinate system o ei¼1;2;3 are updated as o ei ðt0 þ dtÞð¼ Rðt0 þ dtÞei Þ ¼ o ei ðt0 Þ þ ðWðt0 ÞdtÞo ei ðt0 Þ ð16:38Þ where ei¼1;2;3 are the unit base vectors in the global coordinate system. Even for isotropic sheets, at least the thickness direction should be updated in the global coordinate system. HW #16.2 As discussed in Remark #11.3, considering that o ei ðt0 Þ ¼ Rðt0 Þei in Eq. (16.38), verify Eq. (16.37). As for anisotropic rigid-plasticity, Eq. (16.35) is utilized to obtain the strain increment in the material coordinate system, which is then applied to calculate the 16.5 Finite Deformation Theory 313 updated stress in Eq. (16.22). Then, the updated stress in the global coordinate system is obtained as ~ ¼ Rðt0 ÞrRT ðt0 Þ r ð16:39Þ ~ is for the global coordinate where r is for the material coordinate system and r system, which replaces rðt0 Þ þ r ðt0 Þdt in Eq. (16.34) to complete the stress update. The procedures to update the material rotation and the material coordinate system are the same with those for elasto-plasticity. In regards to the summary of the procedure for updating the numerical stress in isotropic elasto-plasticity, there is the discrete displacement increment distribution, Duðxðt0 Þ; t0 Þ, in the current configuration based on the global coordinate system. To identify the material element, its position is traced throughout the process as xðt0 þ DtÞ ¼ xðt0 Þ þ Duðxðt0 Þ; t0 Þ. With the discrete displacement increment distribution and its gradient, the orthogonal tensor DR and the right stretch tensor DU are obtained for a material element (by following the procedure discussed in Sect. 11.2). Then, the discrete true strain increment, De, is obtained as discussed in Sect. 16.2, which is then used to calculate the discrete Jaunmann stress increment, Dr, based on the consistency condition shown in Eq. (16.19). Finally, the stress is updated as rðt0 þ dtÞ ¼ DRðrðt0 Þ þ Drðt0 ÞÞDRT ð16:40Þ to account for the rotation of the material element. As for isotropic rigid-plasticity, the updated stress contributed by deformation, De, is obtained in Eq. (16.24) without explicit calculation of the discrete Jaumann stress increment; therefore, the stress in Eq. (16.24) is equivalent with rðt0 Þ þ Drðt0 Þ in Eq. (16.40). As such, Eq. (16.40) completes the stress update for rigid-plasticity, when the stress in Eq. (16.24) replaces rðt0 Þ þ Drðt0 Þ. In the case of anisotropic elasto-plasticity, the discrete strain increment, De, should be converted from the global system to the material coordinate system by utilizing Eq. (11.42). If Eq. (11.42) is utilized, De ¼ RT ðt0 ÞD~eRðt0 Þ ð16:41Þ where D~e is for the global coordinate system and De is for the material coordinate system. Then, De is applied to obtain the discrete Jaumann stress increment, Dr, based on the consistency condition shown in Eq. (16.19). This increment is then converted to that of the global coordinate system; i.e., D~ r ¼ Rðt0 ÞDrRT ðt0 Þ ð16:42Þ where Dr is for the material coordinate system and D~ r is for the global coordinate system, which is equivalent to the one in Eq. (16.40) which does not have the ‘tilda’. Here, Rðt0 Þ is the rotation of the material element in the global coordinate system, which is updated as 314 16 Stress Update Formulation Rðt0 þ dtÞ ¼ DRðt0 ÞRðt0 Þ ð16:43Þ Considering discussions in Remark #11.3, the unit base vectors in the material coordinate system o ei¼1;2;3 are updated as o ei ðt0 þ dtÞ ¼ Rðt0 þ dtÞei ¼ DRðt0 ÞRðt0 Þei ð16:44Þ where ei¼1;2;3 are the unit base vectors in the global coordinate system. Even for isotropic sheets, at least their thickness direction should be updated in the global coordinate system. For anisotropic rigid-plasticity, Eq. (16.41) is utilized to calculate the strain increment in the material coordinate system, which is then applied to calculate the updated stress in Eq. (16.24). Then, the updated stress in the global coordinate system is obtained as ~ ¼ Rðt0 ÞrRT ðt0 Þ r ð16:45Þ ~ is for the global coordinate where r is for the material coordinate system and r system, which replaces rðt0 Þ þ Drðt0 Þ in Eq. (16.40) to complete the stress update. The procedures to update the material rotation and the material coordinate system are the same as those for elasto-plasticity. References Chung, K. (1984). Ph.D. Dissertation, Stanford University, U.S.A. Chung, K., & Richmond, O. (1994). The Mechanics of Ideal Forming. Journal of Applied Mechanics, 61, 176–181. Dunne, F., & Petrinic, N. (2005). Introduction to computational plasticity. Oxford University Press. Lee, E. H. (1969). Elastic-plastic deformation at finite strains. Journal of Applied Mechanics, 36, 1–6. Simo, J. C., & Hughes, T. J. (2006). Computational inelasticity. Springer. Chapter 17 Formability and Sprinback of Sheets The main applications of metal plasticity include the process analysis and design of metal forming, which broadly consists of sheet forming and bulk forming. During the stamping process in sheet metal forming, sheets typically go through a drawing operation, whose main features can be epitomized with the circular cup drawing process schematically illustrated in Fig. 17.1. In the cup drawing process, a flat blank sheet is positioned between the circular hollow die and blank holder on which the blank holding force is applied to secure the sheet as the punch moves down. If the force is too high, the sheet is stretched too much without enough draw-in and torn down before the cup is completed as shown in Fig. 17.2a. If the holding force is too low, the sheet wrinkles due to the lack of a firm grip by the holder and the die. Therefore, the drawing process in sheet forming generally has a process design or optimizing issue, since the proper amount of blank holding force as well as the proper lubrication for friction control between the various parts must be found in order to successfully produce a cup without tearing or wrinkling. To optimize this process, a numerical analysis based on continuum plasticity is performed iteratively. Even though the ultimate objective for optimizing the process is to find the proper process parameters such as the blank holding force and lubrication as well as to select and arrange the proper process tools, the procedure by which process optimization can be achieved requires proper material data. However, preparing proper material data requires a good understanding of how certain material properties can affect the process as some sheets are easier than others to successfully produce the desired final parts. The particular material property, which is associated with withstanding breakage (tearing) in the typical sheet metal forming process such as the drawing process, is broadly known as the formability of sheets and it is briefly summarized here. Remark #17.1 Coulomb friction law The coulomb friction law is commonly applied to the analysis of the metal forming process in order to describe frictional behavior. The essence of the law is illustrated © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8_17 315 316 17 Formability and Sprinback of Sheets (a) Holding force (b) Punch Holder Blank Die Holder Punch Die Blank Die Punch Blank Fig. 17.1 Schematic view of the circular cup drawing process a the cross-sectional side view of the process and b shape evolution from the flat blank sheet to the final cup (a) (b) Fig. 17.2 The design of the drawing process must avoid possible a tearing and b wrinkling in Fig. 17.3, in which the normal force FN is applied and l is the Coulomb friction coefficient. As the external force F increases from zero, the material does not move initially and the frictional force f = F. The frictional force reaches its maximum value lFN before it moves and this maximum value is maintained when the material moves. Therefore, F lFN : sticking condition f ¼ ð17:1Þ lFN : sliding condition In principle, the breakage of sheets during forming operations would be determined by the fracture criterion (or limit), which is a type of mechanical property. 17 Formability and Sprinback of Sheets 317 FN Fig. 17.3 The Coulomb friction law f F However, in most typical sheet forming processes at room temperature, sheets are approximately subjected to the plane stress state with a moderate amount of gradual bending. Then, sheets fail to deform after strain localization in the stretch (or thinning) mode, which is quantified as the forming limit. This strain localization is the result of the boundary value problem of the force equilibrium condition, which is strongly affected by the following three mechanical properties of sheets: the hardening behavior typically indicated by the n-value, strain-rate sensitivity typically indicated by the m-value and the shape of the yield surface. Ultimately, breakage is the result of competition between the fracture limit, which directly controls breakage, and the forming limit. For virtually all sheets with very few exceptions, the fracture limit is so much larger than the forming limit that sheet fails by strain localization. For such a case, measuring the fracture criterion become very involved and, properly measuring the three mechanical properties becomes more vital for properly evaluating breakage during forming operations. There are several simple models that can be used to discuss the forming limit by strain localization and its relationship with the three material properties. These are based on rigid-plasticity since the small amount of elastic deformation generally does not affect strain localization. These discussions are for sheets with yield surfaces, which are incompressible, planar isotropic and symmetric (for tension and compression) under the plane stress condition while isotropic hardening is assumed. As a result, Fig. 14.5 is applied here. 17.1 Dorn Criterion (1947) As a two-dimensional extension of the Considère criterion (1885) discussed in Chap. 3, the Dorn criterion is for the uniform deformation limit and the onset of strain localization in the whole stretch modes, covering the pure shear (PS3) and balanced biaxial stress (BB) states shown in Fig. 17.4, in which r22 ¼ ar11 and @ r @ r ep22 ¼ bep11 (therefore, @r ¼ b @r by the normality rule). Here, three material 22 11 elements are considered as a simple model as shown in Fig. 17.5. In Fig. 17.5a, it is assumed that force is applied to each element such that the same stress states are maintained at all three elements, but with a slightly larger stress value for Element 318 17 Formability and Sprinback of Sheets Fig. 17.4 The stretch modes for sheets under the plane stress condition (a) (b) Fig. 17.5 The simplified three elements model for a the Dorn criterion and b the Hill criterion ‘b’ by the force equilibrium along the direction of the 1-axis, which is the major principal direction. However, their deformation is virtually uniform until the major principal force reaches its maximum as is the case for the Considère criterion. Therefore, the Dorn criterion imposes the maximum condition of the major principal force as the limit for the uniform deformation for all stretch modes. Now, dF1 ¼ dðr11 A1 Þ ¼ A1 dr11 þ r11 dA1 ¼ 0 ð17:2Þ 17.1 Dorn Criterion (1947) 319 so that dr11 dA1 ¼ ¼ dep11 r11 A1 ð17:3Þ by incompressibility. Further assume that the loading condition (therefore, including deformation) is monotonously proportional or instantaneously proportional at the moment of the maximum condition; i.e., dr11 d r ¼ r r11 ð17:4Þ which is valid since the ratio between the major principal stress and the effective stress is maintained for isotropic hardening, regardless of the reference state chosen, as confirmed in Fig. 17.6. When the normality rule is applied, Eq. (17.3) becomes d r @ r ¼r de @r11 ð17:5Þ which is the Dorn criterion for the thinning mode (1 b 1). The right side of Eq. (17.5) is the hardening law multiplied with the first component of the effective stress gradient at a specified stress state. This is so that the deformation amount which satisfies Eq. (17.5) is valid when it is expressed with the accumulative effective strain, regardless of the deformation path as long as loading is instantaneously proportional at the moment of the maximum condition as confirmed in Fig. 17.7. (a) (b) Fig. 17.6 Schematic view of the same stress states at elements of the Dorn model for a monotonously proportional loading and b non-proportional loading 320 17 Formability and Sprinback of Sheets Fig. 17.7 The effective forming limit strains of the Dorn and Hill criteria HW #17.1 ¼ Ken , Eq. (17.5) leads to For the Hollomon hardening law, r ep11 ¼ ð¼ e @ r Þ¼n @r11 ð17:6Þ for monotonously proportional loading (and deformation) for the thinning mode (1 b 1) as plotted in Fig. 17.8 for any yield function. Derive Eq. (17.6). Here, @ r ep11 ¼ e @r only when deformation is monotonously proportional. Explain why. 11 (Hint: In Part III, when deformation is monotonously proportional then it usually implies that W = 0 and deformation is in the minimum plastic work path.) Other hardening laws give different expressions but Eq. (17.6) is the most simplistic such that it is commonly stated that the n-value determines the uniform deformation limit. Fig. 17.8 Comparison of the Dorn, Hill and M-K criteria under monotonously proportional deformation with the Hollomon hardening law (for the standard condition) 17.1 Dorn Criterion (1947) 321 HW #17.2 By Eq. (17.6), the valid effective data of the hydraulic bulge test (for BB) is twice that of the simple tension test (for ST) for incompressible, fully isotropic and symmetric metal sheets. Explain the reason for this. If elements are free to slide along their interfaces as assumed here, Element ‘b’ alone would deform after the maximum force until it breaks down so that the Dorn criterion was originally proposed as the fracture criterion. However, in real sheets, elements are geometrically connected to each other (surrounding Element ‘b’) thus interfering with the deformation of their neighboring elements. As such, Element ‘b’ deforms the most after the maximum force, but nearby neighbors deform together. Nevertheless, this involves only very close neighbors so that deformation is localized (without outright breakage) and the Dorn criterion is applied for the homogeneous deformation limit or for the onset of strain localization. Strain localization leads to a diffuse neck, especially for the simple tension test, which is schematically illustrated in Fig. 17.9. HW #17.3 Swift criterion (1952) For the two-dimensional extension of the Considère criterion within thinning mode, the Swift criterion is available aside from the Dorn criterion, which requires both principal forces to be at their maximum simultaneously. However, such a condition is over-constraint, except for ST, PS2 and BB, so that it is not realistic. Following a similar procedure under similar assumptions, however, derive the following Swift criterion: d r ¼ de " @ r @r11 2 @ r r11 þ @r22 # 2 r22 ð17:7Þ The Swift and Dorn criteria obtained for monotonously proportional loading with the Hollomon hardening law are compared in Fig. 17.10. 1n t 2 Diffuse neck Localized neck Fig. 17.9 Schematic view of progressive neck formation by strain localization in the simple tension test 322 17 Formability and Sprinback of Sheets Fig. 17.10 Comparison of the Dorn and Swift criteria under monotonously proportional loading with the Hollomon hardening law 17.2 Hill Criterion (1952) Strain localization ultimately leads to the termination of deformation, which is remarked as the forming limit by strain localization. In the simple tension test, at the moment of termination, a three-dimensional neck, known as the localized neck, forms in a skewed direction as schematically shown in Fig. 17.9. The localized neck penetrates through thickness, unlike the diffuse neck which mainly develops in the width direction, and leads to outright breakage. Note that this forming limit is not the fracture limit, which is usually much larger than the forming limit for most sheets (unlike TWIP). However, the exact fracture limit does not play an important role when termination occurs by strain localization, since further deformation after the forming limit is only localized at the narrow localized neck area. The Hill model provides a criterion to measure the forming limit. The direction of the neck is aligned with the direction of the plane strain, with deptt ¼ 0, for the newly introduced n-t coordinate system as shown in Figs. 17.9 and 17.5b. In Fig. 17.5b, it is assumed that force is applied to each element such that the same stress states are maintained at all three elements, but with a slightly larger stress value for Element ‘b’ by the force equilibrium along the direction of the n-axis (while, the 1-direction is the major principal direction). To derive the forming limit, the Hill criterion imposes the maximum force condition in the n-direction, which is normal to the zero-extension direction (t-direction). Therefore, dFn ¼ dðrnn An Þ ¼ An drnn þ rnn dAn ¼ 0 ð17:8Þ 17.2 Hill Criterion (1952) 323 which leads to drnn dAn ¼ ¼ depnn ¼ dep11 þ dep22 rnn An ð17:9Þ Then, considering incompressibility and the first invariant, depnn þ deptn þ dep33 ¼ dep31 þ dep22 þ dep33 ð17:10Þ and deptt ¼ 0. Further assume that the loading condition is monotonously proportional or instantaneously proportional at the moment of the maximum condition; i.e., drnn d r ¼ r rnn ð17:11Þ as done for the Dorn criterion. When the normality rule is applied, Eq. (17.9) becomes d r @ r @ r @ r ¼r þ ð 1 þ bÞ ¼r de @r11 @r22 @r11 ð17:12Þ which is the Hill criterion illustrated in Fig. 17.8 (for the standard condition which will be discussed later). This is applicable only for 1 b 0, between the two plane strain deformation modes (PLS3 and PLS), since the plane strain condition of deptt ¼ 0 is not allowed between the plane strain deformation mode (PLS2) and balanced biaxial stress states, 0\b 1:0, as demonstrated in Fig. 17.11. As for the zero-stretching direction, 1 ep þ ep22 1 1 1 þ b Þ 45 0 h ¼ cos1 ð p11 p Þ ¼ cos ð 2 2 1b e11 e21 (a) ð17:13Þ (b) Fig. 17.11 The condition of dep22 ¼ 0 is allowed only when a dep22 0 and not when b dep22 [ 0 324 17 Formability and Sprinback of Sheets The amount of deformation which satisfies Eq. (17.12) is valid when it is expressed with the accumulative effective strain, regardless of deformation path as long as loading (and deformation) is instantaneously proportional at the moment of the maximum force condition as confirmed in Fig. 17.7. HW #17.4 Derive Eq. (17.13), considering Morh’s circle shown in Fig. 17.11. HW #17.5 For monotonously proportional loading with the Hollomon hardening law, Eq. (17.12) leads to ep11 þ ep22 ¼ n ð17:14Þ as plotted in Fig. 17.8. Derive Eq. (17.14). HW #17.6 Equation (17.13) is generally valid for any yield function and h ¼ 0 ; 45 , respectively, for the plane strain deformation (PLS2) and plane strain deformation modes (PLS3). Confirm that, for the Hill 1948 planar isotropic yield function, the angle for the simple tension is obtained from Eq. (17.13) with b ¼ 1 þR R, which becomes h ¼ 35:26 for a fully isotropic case. 17.3 M-K (Marciniak-Kuczynski) Model (1967) The Dorn and Hill models provide criteria for the onset of strain localization and the forming limit by strain localization, respectively. However, the Hill criterion for the forming limit is incomplete since it does not cover the entire thinning mode and also because it only accounts for the effect of the n-value, and not those of other properties. The M-K model overcomes such drawbacks of the Hill model by slightly modifying the previous two models. As shown in Fig. 17.12, the M-K model also involves only three elements. However, aside from the force equilibrium condition at the interfaces of three elements, one more critical requirement is added here, that is the geometric connectivity in the width direction: deatt ¼ debtt . To provide the difference in cross-sectional area, there is a difference in thickness between Elements ‘a’ and ‘b’, which is dubbed as the defect size. One more modification is that the interface between elements, which defines the t direction, may or may not be vertical to the 1-axis, the major principal direction of stress and deformation. With these minor modifications, the solution procedure requires numerical computation but the M-K model is much more useful in discussing the forming limit than the two previous models. In the M-K model, force is applied only to Element ‘a’ (with its major principal direction aligned with the 1-axis) such that Element ‘a’ deforms but its prescribed stretch deformation mode is maintained. The deformation of Element ‘b’ is driven 17.3 M-K (Marciniak-Kuczynski) Model (1967) 325 Fig. 17.12 Three elements for the M-K model by the force equilibrium and geometric connectivity conditions at the interface. Therefore, initially, deformation at Element ‘b’ is virtually the same as with that of Element ‘a’. Yet, debnn [ deann because the thickness of Element ‘b’ is thinner as shown in Fig. 17.13, while dea33 \deb33 under the condition deatt ¼ debtt (note that this figure is particularly for the case when the interface between elements are vertical to the 1-axis). Eventually, strain is localized at Element ‘b’ and debnn becomes dominant; i.e., deann ; debtt ð¼ deatt Þ debnn , with which Element ‘b’ deforms toward the plane strain deformation mode (PLS2) with debtt 0, when relatively compared to debnn . When Element ‘b’ nearly reaches the plane strain deformation mode (PLS2) and also when debnn becomes dominant beyond the limit numerically prescribed, computation is terminated. Then, the deformation at Element ‘a’ is collected as the forming limit for the deformation condition prescribed at Element ‘a’. To evaluate the effect of material properties on the forming limit, assume a standard condition: the strain-rate insensitive Hollomon hardening law with an n-value of 0.2 and the von Mises yield function accompanied by a vertical interface direction with respect to the 1-axis, including the defect size of 0.999. Since the forming limit is affected by the interface direction, the ultimate M-K forming limit, which is the minimum value among all forming limits for all interface directions, is considered. The forming limit curve obtained under this standard condition is compared with the Dorn and Hill criteria obtained under the same conditions in Fig. 17.8. While all three curves meet at the plane strain mode (PLS2), they all differ from each other. In Fig. 17.14, the M-K results obtained by applying various n-values under the standard condition are plotted, which demonstrates improved forming limits with larger n-values. This is because the larger n-value promotes more uniform deformation as suggested by the Dorn criterion. In Fig. 17.15, enhanced forming limits with larger m-values are demonstrated. The larger m-value decreases the speed of strain localization as discussed in Chap. 3. 326 17 Formability and Sprinback of Sheets Fig. 17.13 Evolution of the deformation mode at Element ‘b’, which moves toward the plane strain deformation mode (PLS2) during strain localization To evaluate the yield surface effect, the Hosford yield function defined in Eq. (14.29) with various M values (larger than M = 4, which is for the von Mises yield function) is considered in Fig. 17.16. As the M value increases, the forming limit decreases throughout the entire thinning mode. The reason for this is that, as the M value increases, the yield surface becomes more flattened near the plane strain mode (PLS2) as shown in Fig. 14.12 so that the area of the near plane strain mode increases, thus promoting earlier termination by strain localization. The R-value effect of the Hill 1948 planar isotropic yield function on the forming limit is considered in Fig. 17.17. As the R-value increases, the area between the balanced biaxial stress state and the plane strain deformation mode (PLS2) decreases as shown in Fig. 14.17, which promotes earlier termination, while the area between the two plane strain deformation modes (PLS2 and PLS3) increases, which slightly improves the forming limit as confirmed in Fig. 17.17. All of the results obtained so far are for cases in which the interface between elements is vertical to the 1-axis. However, the direction of the interface significantly affects the value of the forming limit. As such, the minimum forming limit with the proper interface direction is the ultimate forming limit value. Now, consider the rearrangement of the interface direction by h as shown in Fig. 17.12. 17.3 M-K (Marciniak-Kuczynski) Model (1967) Fig. 17.14 The M-K criteria obtained with various n-values Fig. 17.15 The M-K criteria obtained with various m-values 327 328 17 Formability and Sprinback of Sheets Fig. 17.16 The M-K criteria obtained with various M values for the Hosford yield function Fig. 17.17 The M-K criteria obtained with various R-values for the Hill 1948 planar isotropic yield function 17.3 M-K (Marciniak-Kuczynski) Model (1967) 329 Then, for the new n-t coordinate system aligned with the new interface direction, the yield surface at Element ‘b’ becomes as shown in Fig. 17.18, which provides an overhead view of the three-dimensional surface. However, the shape of the yield surface remains the same for any coordinate system in isotropic plasticity. As for the stress state and the deformation mode prescribed at Element ‘a’, (which is virtually the initial state at Element ‘b’), it has a new position by Mohr’s circle and moves along the line of rnn þ rtt ¼ constant(=r11 þ r22 Þ, which is the first invariant, as the interface direction h increases. The bold dotted line is the schematic overhead view of the new positions of all stress states between PLS3 and BB marked at the edge of the yield surface when h ¼ 0 . The line of rnn ¼ rtt with h ¼ 45 is the line of the maximum shear stress component. Now, consider the stress state for the plane strain deformation mode (PLS2) with deptt ¼ 0 and depnt 6¼ 0, which is the ultimate termination point of strain localization at Element ‘b’ when h 6¼ 0 . Its top view is the straight line OB in the figure and Point ‘B’ is for principal stresses for h ¼ 0 with depnt ¼ 0, while Point ‘O’ is for h ¼ 45 with the maximum non-zero depnt . This line shown in the figure is an example case obtained for the von Mises yield function from the second equation of Eq. (14.21), deptt ¼ 2rtt þ rnn ¼ 0, which is valid for any n-t coordinate system in ~ in isotropic plasticity. In general, the line is not straight. The stress state point ‘A’ the figure, which is the intersection of Line OB and the bold dotted line for h ¼ hA , Fig. 17.18 Schematic view of the yield surface and the plane strain deformation mode (PLS2) line at Element ‘b’ for the n-t coordinate system 330 17 Formability and Sprinback of Sheets is the termination point for all stress states on the bold dotted line for an interface direction of h ¼ hA . ~ is also a new position of the stress ‘A’; therefore, Point ‘A’ ~ is Note that Point ‘A’ not only a starting point but also a termination point for stress ‘A’ when h ¼ hA . Consequently, if the interface direction is arranged as hA for the stress state ‘A’, the minimum forming limit value is obtained. For example, hA ¼ 0 ; 35:36 ; 45 , respectively, for the plane strain deformation (PLS2), simple tension and plane strain deformation modes (PLS3) for the fully isotropic case, which is obtained from Eq. (17.13). Here, the relationship between a and b to apply Eq. (17.13) for a proper interface direction is obtained from the definition of the yield function. If the Hollomon hardening law with the n-value of 0.0 is applied, the value of the ultimate minimal forming limit is zero. However, for a non-zero n-value, the value of the ultimate forming limit is non-zero because of the non-zero uniform deformation limit. Note here that there is no new plane strain deformation mode available for the stress between B (PLS2 for h ¼ 0 ) and the balanced biaxial stress state so that, if any non-zero interface direction is introduced, it has an adverse effect. Therefore, for such cases, the forming limit is minimal when h ¼ 0 . The values of the ultimate forming limit with the proper interface directions are compared with the values obtained with h ¼ 0 in Figs. 17.8, 17.14, 17.15, 17.16 and 17.17. In Fig. 17.8, the M-K criterion with the proper interface direction becomes similar with the Hill criterion at the left side of the figure. Also, all criteria meet at the plane strain deformation mode (PLS2), which is referred to as fld0, since they share the same interface direction h ¼ 0 and dep22 ¼ 0 throughout the calculation so that the geometric connectivity condition added to the M-K criterion is also satisfied by the Dorn and Hill criteria for that mode. In summary, in Fig, 17.8, strain localization starts at the line of the Dorn criterion and it is terminated at the line for M-K criterion (with the ultimate h) by breakage for the standard condition. Also, note that fld0 = the n-value as derived in Eq. (17.6). Remark #17.2 The plane strain mode (PLS2) line for Hill 1948 planar isotropic yield function The straight line of the plane strain deformation mode (PLS2) for the von Mises yield function, which is rnn ¼ 2rtt , is also confirmed in Fig. 14.8, which shows the same yield surface shapes for all shear stress values so that PLS2 is aligned along the rtt ¼ 2rnn line in the overhead view. This is similarly applied to the Hill 1948 planar isotropic case, which has the same yield surface shapes according to Eq. (14.39), and its straight PLS2 line is rnn ¼ 1 þR R rtt by the second equation of Eq. (14.41). Remark #17.3 X-EPS diagram As discussed with Fig. 17.7, the Dorn and Hill criteria become independent of deformation history, if they are expressed with effective strains. However, it is a common practice to express them in the principal strain field as shown in Fig. 17.8, which is known as the strain-based forming limit diagram. This is mainly because the forming limit value is experimentally measured with principal strains 17.3 M-K (Marciniak-Kuczynski) Model (1967) 331 under the approximately proportional loading condition. However, the strain-based forming limit diagram is dependent on deformation history as demonstrated in Fig. 17.19a. In this figure, results with four different deformation histories are compared under the standard condition: one with monotonously proportional loading, the other three, pre-strained by the effective strain of 0.1 with the simple tension (ST), plane strain 2 (PLS2) and balanced biaxial stress (BB) modes. When they are expressed with the effective strains in Fig. 17.19b, which is known as the b-EPS (effective plastic strain) diagram, there is no effect from deformation history. When the effective limit strains are expressed with respect to the stress ratio a or g value defined as the triaxiality, g ¼ r11 þ rr22 þ r33 ð¼ r11 þr r22 ¼ rr11 ð1 þ aÞÞ, it is known as the a-or g-EPS diagram, respectively, while all together they are known as the X-EPS diagram. The dependency on deformation history is compared for the M-K criteria in Fig. 17.20 under the same conditions applied for Fig. 17.19. The strain-based forming diagram shows significant dependency on deformation history, while the X-EPS shows significantly less dependency if not complete independence from deformation history. Remark #17.4 Breakage of TWIP steel sheet by fracture criterion Breakage by fracture without strain localization, which is an exception but not the rule in sheet metal forming, occurs in the case of TWIP (twinning induced plasticity) steel sheets. The derivation of the Dorn criterion suggests that, as the n-value increases, the onset of strain localization is delayed. The n-value is measured in the simple tension test as a strain where the slope of hardening intersects with the hardening curve as suggested by Eq. (17.3). In Fig. 4.12, the n-value of the TWIP steel sheet is approximately 0.6 while that of the conventional sheet is approximately 0.2–0.3. The large n-value of the steel sheet is attributed to its stiff hardening behavior associated with its twinning mechanism for plastic deformation. Its n-value is not only significantly larger than those of typical sheets, but it is also larger than its own fracture limit. Therefore, it breaks by fracture without strain (a) (b) Fig. 17.19 Comparison of the deformation history effect on the Dorn and Hill criteria under the standard condition a for the strain-based forming limit diagram and b for the b-EPS diagram 332 17 Formability and Sprinback of Sheets (a) (b) Fig. 17.20 Comparison of the effect of deformation history on the M-K criteria under standard conditions a for the strain-based forming limit diagram and b for the b-EPS diagram localization during forming operations. It also deforms more than other sheets in the typical sheet metal process. However, it has its own drawbacks as its performance in the hole-expansion process is not as good as other sheets. The hole-expansion process enlarges a hole with a punch as illustrated in Fig. 17.21. The fracture of this process occurs at the edge of the hole in the simple tension mode without inducing much strain localization, unlike typical sheet metal forming processes. The fracture limit of conventional sheets is much larger than that of the TWIP steel sheet. Therefore, they break by fracture with little strain localization and perform better than the TWIP steel sheet due to their larger fracture limits. Remark #17.5 Invariance of plastic strains with respect to imposed rate at boundary The invariance principle which applies to rigid-plastic materials states that, even though a material is sensitive to strain-rate, its inhomogeneous strain distribution is insensitive to the difference in deformation velocity that is imposed as a boundary condition for typical sheet metal forming processes; therefore, not affecting (a) (b) Die Die Holder Holder Punch Fig. 17.21 Schematic view of the hole-expansion process: a cross-sectional side view, b three-dimensional view 17.3 M-K (Marciniak-Kuczynski) Model (1967) 333 formability. Consider the circular cup drawing test shown in Fig. 17.1 as an example of a typical sheet metal forming process. This cup drawing test is similar with other sheet forming processes in several aspects. First, there is a velocity boundary condition imposed by the punch speed to drive deformation. Secondly, the traction-free boundary condition applies to the free surface of the sheet that is open to the air without any contact with tools. Additionally, when there is contact with tools, the Coulomb friction law with a constant friction coefficient shown in Eq. (17.1) is imposed. Finally, for strain-rate sensitivity, the power law type shown in Eq. (3.6) is applied with the constant m-value; i.e., m e_ ¼ Kf ðeÞ r ð17:15Þ e_ o where K is the strength coefficient of the sheet. For such a typical process, when the forming process is performed with various punch speeds, there is no difference in the inhomogeneous deformation distribution except in the development speed of the same distribution. This can be proven rigorously and its main feature is summarized here. While ignoring the body force term for simplicity, the force equilibrium condition shown in Eq. (1.3) becomes, m m e_ e_ @de @de divr ¼ r Kf ðeÞ ¼ Kr f ðeÞ ¼0 e_ o @de e_ o @de ð17:16Þ when Eq. (17.15) is applied for the normality rule shown in Eq. (14.12) under the plane stress condition. Now, consider the velocity distribution v = vi(x,t), which is the solution of an initially prescribed velocity boundary condition. Then, consider a new velocity boundary condition, which is a times that of the initial boundary condition. For this new velocity boundary condition, assume that its solution is also a times the initial solution: vnew ¼ avi ðx; tÞ. Then, this assumed solution satisfies the new velocity boundary condition as well as the force equilibrium condition, since both the initial and new velocity distributions are the same for their inhomogeneity; i.e., for the new velocity boundary condition solution, divrnew m e_ @de ¼ ðKa Þr f ðeÞ ¼0 e_ o @de m ð17:17Þ considering the plastic strain rate and the effective plastic strain rate also become a times the initial values, e_ new ¼ a_ei ðx; tÞ and e_ new ¼ae_ i ðx; tÞ, while Eq (17.16) is the solution of the initial boundary condition. A comparison of Eqs. (17.16) and (17.17) suggests that the new velocity boundary condition has the effect of strengthening (or softening) the strength coefficient of the material by am times the initial strength coefficient. Therefore, the assumed solution satisfies the traction-free boundary condition as well as the Coulomb friction law, since the effects of the new strength coefficient on the left and right sides of Eq. (17.1) are cancelled out. 334 17 Formability and Sprinback of Sheets Therefore, the assumed solution is just one of various possible new solutions. However, there is one unique solution for this boundary value problem; therefore, the assumed solution is the actual solution. Elastic deformation is ignored in this case, but its contribution is minimal in typical forming processes unless elastic unloading is involved such as in the case of springback (to be discussed in Sect. 17.4). Because the constant friction coefficient of the Coulomb friction law and the constant m-value of the strain-rate sensitivity are approximations and, as the slight effects of plastic deformation induced heat is ignored, the invariance principle would be approximately valid in reality. Remark #17.6 Drawability and the R-value Even though the R-value has mixed effects on the strain localization (and therefore, on formability), it is known to have a more positive effect on the drawing process as its value increases; i.e., better drawability results with a larger R-value. This can be explained by considering the circular cup drawing process shown in Fig. 17.1 and the yield surface shapes of various R-values shown in Fig. 14.17. As shown in Fig. 17.22, the deformation mode of the flange area is approximately the plane strain 3 (PLS3) mode with depzz ¼ 0ð¼ depxx þ depyy Þ, while that of the wall area is near the plane strain 2 (PLS2) mode with depyy ¼ 0ð¼ depxx þ depzz Þ since there is no deformation in the radial direction with deprr ð¼ depyy Þ ¼ 0. Breakage during cup drawing occurs at the bottom part of the wall in the early stages of the process as shown in Fig. 17.2a. For good drawability, it is better to have less plastic deformation at the wall and easier plastic deformation at the flange for easy draw-in. Therefore, as a sheet has lower strength in the plane strain 3 (PLS3) mode at the flange and higher strength in the plane strain 2 (PLS2) mode at the wall, the sheet has better drawability, which is the case of the larger R-value. (a) (b) Fig. 17.22 a Schematic view of deformation modes in the circular cup drawing and b the yield surface in the plane stress state 17.4 17.4 Springback 335 Springback In a typical sheet metal forming process, material elements in a sheet mostly undergo stretching, bending as well as large scale torsion and in doing so, internal stress is developed, which varies through the thickness. After a sheet part is completed, tools are removed and the internal stress developed during forming is elastically unloaded, though not completely, such that some residual stress remains (even though externally loaded force and moment are completely released, as demonstrated in Chaps. 5–7) and the sheet part undergoes springback, a slight geometric distortion from the shape of the part formed during the forming process before tools are released. This springback becomes problematic especially when forming sheet parts for the automotive industry which requires many sheet parts to be assembled together. Geometric distorsion incurred by springback can prevent sheet parts from being properly aligned for assembly. To evaluate the springback of sheets, two-dimensional U bending and draw bending tests are commonly performed, which are schematically illustrated in Figs. 17.23 and 17.24, respectively. For these tests, wider specimens are used for easier control of specimens and the stress state becomes approximately pure bending under the plane strain 2 (PLS2) mode, with depyy ¼ 0 and ryy 12 rxx , for incompressible, isotropic and symmetric (for tension and compression) sheets (as (a) (b) y Punch x Die (c) Fig. 17.23 Schematic a cross-sectional side view and b three-dimensional view of the two-dimensional U bending test and c springback after releasing the tool 336 17 Formability and Sprinback of Sheets (a) (b) Holder Die Punch y Holder x Die (c) Fig. 17.24 Schematic a cross-sectional side view and b three-dimensional view of the two-dimensional draw bending test and c springback after releasing tools suggested by Fig. 12.3), while the pure bending discussed in Sect. 6.1 is under the simple tension and compression with ryy ¼ 0. When the hardening behavior for loading and reverse loading shown in Fig. 15.7 is applied for pure bending and reverse bending as similarly done in Sect. 6.1, the bending moment behavior resembles the hardening behavior as schematically shown in Fig. 17.25. (a) (b) Fig. 17.25 a The hardening for loading and reverse loading and b moment for bending and reverse bending 17.4 Springback 337 The amount of recovered curvature (therefore, the amount of springback) for the U bend test and the two corners at the top and bottom of the draw bending test is Y DK1 , which is proportional to Eh and the amount of initial bending applied before reverse bending, as suggested by the simple analysis in Sect. 6.1. Here, Y is the yield stress, E is Young’s modulus and h is the sheet thickness. As for the amount of springback of the side wall in the draw bending test, the bending curvature is recovered after the initial curvature is fully released, as DK2 Y marked in Fig. 17.25b. This amount is also proportional to Eh and the amount of initial bending applied before reverse bending. However, the amount of springback by the side wall is also highly dependent on the transient behavior in the reverse loading shown in Fig. 17.25a. Note that the linear kinematic hardening underestimates springback, while the isotropic hardening tends to overestimate springback. Occasionally, the isotropic hardening performs better than the linear kinematic hardening in simulating springback, even though it does not properly account for the Bauschinger behavior. The side wall forms a curved shape after springback, which is known as the side wall curl. In Fig. 17.26, the springback of two automotive sheets from a draw bending test are compared, including their strength, Young’s modulli and thicknesses. With much greater strength, the DP950 sheet results in a larger amount of springback than that of the ES340 sheet (even though its Young’s modulus and thickness are (a) (b) (c) Fig. 17.26 a Comparison of springback in the draw bending test of two sheets, while b, c are their strength and Young’s moduli 338 17 Formability and Sprinback of Sheets (a) (b) (c) (d) Fig. 17.27 a Schematic view of the stress distributions after pure bending and before unloading in the hardening curve as well as a schematic view of the stress distribution through the thickness b after pure bending, c added stress by uniform stretching and d before unloading larger than those of the ES340 sheet). Also, note that Young’s modulus decreases and saturates during forming as shown in the figure for both sheets. This suggests that to accurately estimate springback, properly measuring the evolution of Young’s modulus is required. One way to decrease springback is to introduce additional stretching (in term of deformation) at bended locations at the last moment of forming before releasing the tools. A schematic view of the stress distributions in the hardening curve and through the thickness (from A to I) after pure bending are shown in Fig. 17.27a, b, respectively. A newly added stress distribution through the thickness incurred by the additional uniform stretching is illustrated in Fig. 17.27c, while the final stress distributions before unloading in the hardening curve (from A′ to I′) and through the thickness are illustrated in Fig. 17.27a, d. Then, as schematically demonstrated in Fig. 17.27d, with added stretching, the bending moment decreases (with respect to the center of the thickness) and as does the amount of springback. References 339 References Chung, K., & Wagoner, R. H. (1998). Invariance of plastic strains with respect to imposed rate at boundary. Metals and Materials, 4, 25–31. Considère, A. (1885). Annales des Ponts et Chaussées. 9, 574–775. Dorn, J. E., & Thomsen, E. G. (1947). The ductility of metals under general conditions of stress and strain. Transactions of the American Society for Metals, 39, 741–772. Hill, R. (1948). A theory of the yielding and plastic flow of anisotropic metals. In Proceedings of the Royal Society of London, p. 281. Hill, R. (1952). On discontinuous plastic states, with special reference to localized necking in thin sheets. Journal of the Mechanics and Physics of Solids, 1, 19–30. Hosford, F., & Caddell, M. (2014). Metal forming: Mechanics and metallurgy (4th ed.). Cambridge University Press. Marciniak, Z., & Kuczyński, K. (1967). Limit strains in the processes of stretch-forming sheet metal. International Journal of Mechanical Sciences, 9, 609IN1613–1612IN2620. Swift, H. W. (1952). Plastic instability under plane stress. Journal of the Mechanics and Physics of Solids, 1, 1–18. Appendix Basics of Crystal Plasticity The fundamentals of crystal plasticity are introduced here, mainly accounting for the plastic deformation by the slide of dislocations, but not including that by twinning. Most discussions are based on the Schmid law for cubic metals. Initially, the well-known Taylor and Bishop-Hill crystal plasticity models are discussed mostly under simple tension deformation. The Bishop-Hill and Taylor models used the same isostrain assumption, but the first makes the solution procedure simpler and systematic than Taylor model. Then, the rate-dependent crystal plasticity approach based on the Taylor model follows for general stress states. A.1 Schmid Law When a single crystal deforms under simple tension, crystallographic slip begins in a specific direction when the shear stress resolved onto a slip plane reaches a critical value. The pair of the slip plane and direction is named as the slip system. Slip systems represent the close-packed atomic directions on close-packed atomic plane, which yield the smallest magnitude of Burger’s vector, physically accounting for the direction of the easiest dislocation slide. The potential slip systems for cubic crystals commonly known are listed in Table A.1. As shown in the table, the initiation of the crystallographic slips in the face-centered cubic (FCC) crystals occur on {111}<110> slip systems, while more slip systems are involved in body-centered cubic (BCC) crystals. The crystal shear stress which needs to be overcome to initiate slip is called the critical resolved shear stress (CRSS), sc . Mathematically, the slip initiation condition or Schmid law under simple tension becomes, after applying Eq. (8.16) with newly defined notations for directions, sns ¼ ‘nx ‘sx rxx ¼ rxx cos k cos / ¼ sc ðA:1Þ where sns , rxx ð¼ r11 Þ, ‘nx and ‘sx are shear stress in the slip direction of s on the slip plane with its normal direction of n, applied simple tension stress and directional cosines between the loading axis and slip plane normal and slip direction, respectively. Also, k and / are the angles between the loading axis and slip plane © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8 341 342 Appendix: Basics of Crystal Plasticity Table A.1 Slip systems of cubic crystals Cubic crystals Slip direction Slip plane normal FCC BCC <110> <111> {111} {110}, {112}, {123} normal and slip direction, respectively, as illustrated in Fig. A.1. In this figure, the crystal lattice rotation is included due to the finite deformation of single crystal with a single slip system. Therefore, the simple tension stress required to initiate the dislocation slip in a single crystal with a single slip system is rxx ¼ sc sc ¼ cos k cos / m ðA:2Þ where m is called as the Schmid factor for one slip system. Note that most of the classical crystal plasticity theories are based on this Schmid law for simple tension and its extension to general stress states. The Schmid law described for simple tension can be extended to general stress states. When all six independent stress components are considered, the resolved shear stress on the cubic slip systems can be expressed as, after applying Eq. (8.16), sns ¼ 3 X 3 X j ‘ni ‘sj rij ðA:3Þ i which is simply an extension of Eq. (A.1) for general stress states. Here, ‘ni and ‘sj are directional cosines between the slip plane normal and the i-th axis and between the slip direction and the j-th axis, respectively, as ‘ni ¼ jnnj eci and ‘sj ¼ jssj ecj . Note that the stress tensor here is based on the crystal coordinate system since the slip systems for cubic crystals are prescribed based on cubic axes of crystals. Since the stress state is generally referred to the sample (or global) coordinates, tensor transformation is necessary before applying Eq. (A.3) derived here. Fig. A.1 Schematic view of deformation of a single crystal specimen under simple tension Appendix: Basics of Crystal Plasticity 343 A.2 Talyor Model Before the Taylor model was proposed, there was the Sachs model (1928), which was based on the isostress assumption to calculate the stress under simple tension for isotropic polycrystals with FCC structures. But, this model violated the geometric compatibility condition in strain at interfaces with neighboring grains. To overcome this drawback, the Taylor (1938) proposed the isostrain model, in which the geometric compatibility condition was satisfied since all grains were assumed to undergo the same deformation. Then, the Taylor model calculated the yield stress in simple tension for isotropic polycrystals as a function of critical resolved shear stress (CRSS). In the Taylor model, the plastic strain increment tensor given as an input is associated with the simple shear strain increment on each slip system as, after applying Eq. (11.40) for the simple shear deformation shown in Eq. (11.52) with newly defined notations for directions, deij ¼ N X S X ‘in ‘js dcns ðA:4Þ n¼1 s¼1 where dcns ð¼ 2dens Þ is the simple shear strain increment on the slip system with slip normal n and slip direction s. For FCC crystals, the number of slip normal N is 4 and the number of slip direction corresponding to each slip normal S is 3. In Table A.2, the typical naming of each slip system and its associated shear strain are listed. Eq. (A.4) for the FCC crystal is expanded as 1 de11 ¼ pffiffiffi ðdca2 þ dca3 dcb2 þ dcb3 dcc2 þ dcc3 dcd2 þ dcd3 Þ 6 1 de22 ¼ pffiffiffi ðdca1 dca3 þ dcb1 dcb3 þ dcc1 dcc3 þ dcd1 dcd3 Þ 6 1 de33 ¼ pffiffiffi ðdca1 þ dca2 dcb1 þ dcb2 dcc1 þ dcc2 dcd1 þ dcd2 Þ 6 1 dc23 ¼ pffiffiffi ðdca2 dca3 þ dcb2 dcb3 þ dcc2 dcc3 þ dcd2 dcd3 Þ 6 1 dc31 ¼ pffiffiffi ðdca1 þ dca3 dcb1 þ dcb3 dcc1 þ dcc3 dcd1 þ dcd3 Þ 6 1 dc12 ¼ pffiffiffi ðdca1 dca2 þ dcb1 dcb2 þ dcc1 dcc2 þ dcd1 dcd2 Þ 6 ðA:5Þ The above equations are obtained from the directional cosines calculated based on the slip systems for the FCC crystal expressed in the crystal coordinate system. Note that the strain increment tensor component, deij , is also based on the crystal coordinate system and it is calculated by tensor transformation from that given as an input based on the global coordinate system, dep0 q0 ; i.e., deij ¼ ‘ip0 ‘jq0 dep0 q0 . 344 Appendix: Basics of Crystal Plasticity From the condition of incompressibility or volume consistency during plastic deformation, de11 þ de22 þ de33 ¼ 0, only five equations in Eq. (A.5) are independent. Therefore, at least five slip systems need to be activated for achieving general shape changes, meaning that, among 12 slip systems in FCC crystals, five or more shear strain components in the right hand side of Eq. (A.5) are not zero. Among many non-unique solution sets of five simple shear strain increments, the Taylor model selects a set of five independent crystallographic shear strain increment by applying the following minimum total shear strain principle, which requires the minimum plastic work increment condition for the dislocation slip: dw ¼ 5 X jsi dci j ¼ sc i¼1 5 X jdci j ¼ sc dc ðA:6Þ i¼1 assuming that the critical resolved shear stresses of all activated slip systems are the same as a constant sc . Considering Eq. (A.6), a set of the active slip systems is determined from a set which satisfies the minimum sum of five shear strain increments among all possible combinations of slip systems. Therefore, for the simple tension test of the FCC crystal, the Taylor factor M for the sum of active shear strain increment is obtained from dw ¼ sc dc ¼ rxx dexx ð¼ r11 de11 Þ and rxx dc ¼ ¼M dexx sc ðA:7Þ Here, the Taylor factor M is the ratio of the sum of activated shear strain increment to the strain increment along tensile loading direction. The Taylor factor is dependent on the orientation of the activated slip system, so an averaged value of M is usually used by averaging values over the primary stereographic triangle using is 3.06 for the same procedure described above. This averaged M value (or M) randomly oriented (thus isotropic) aluminum polycrystal. A.3 Bishop and Hill Model Bishop and Hill (1951) proposed similar analysis as Taylor using the isostrain approach to preserve the shape compatibility. Contrary to the Taylor model, this model intended to find stress states directly, which could activate at least five slip systems satisfying the prescribed shape change. The condition for yielding of each slip system can be obtained by calculating shear stress resolved on the slip system from given stress state which refers to the crystal coordinate system. This leads to the following general equation for the calculation of resolved shear stress on the slip system ns in Table A.2. Appendix: Basics of Crystal Plasticity 345 Table A.2 12 slip systems for FCC crystals Plane (n) (111) Direction (s) 01-1 -101 1-10 (-1-11) 0-1-1 101 -110 (-111) 01-1 101 -1-10 (1-11) 0-1-1 -101 System a1 a2 a3 b1 b2 b3 c1 c2 c3 d1 d2 d3 Strain ca1 ca2 ca3 cb1 cb2 cb3 cc1 cc2 cc3 cd1 cd2 cd3 110 rns ¼ ln1 ls1 r11 þ ln2 ls2 r22 þ ln3 ls3 r33 þ ðln2 ls3 r23 þ ln3 ls2 r32 Þ þ ðln3 ls1 r31 þ ln1 ls3 r13 Þ þ ðln1 ls2 r12 þ ln2 ls1 r21 Þ ðA:8Þ For instance, the shear stress on the slip system a1 or [01-1](111) system in Table A.2 is calculated as ra1 ¼ la1 l11 r11 þ la2 l12 r22 þ la3 l13 r33 þ ðla2 l13 r23 þ la3 l12 r32 Þ þ ðla3 l11 r31 þ la1 l13 r13 Þ þ ðla1 l12 r12 þ la2 l11 r21 Þ ðA:9Þ The directional cosines between this slip system and the crystal coordinate system are listed in Table A.3. Substituting these values into the above equation, Eq. (A.9), results in pffiffiffi ra1 ¼ ðr22 r33 r31 þ r12 Þ= 6 ðA:10Þ Plastic flow or yielding on this slip system occurs if the shear stress reaches the critical resolved shear stress (CRSS). Thus, the slip or yield criterion for the slip system [01-1](111) is expressed as pffiffiffi ðr22 r33 r31 þ r12 Þ= 6 ¼ sc ðA:11Þ Here − sign represents a slip in the reversed direction. When the new notation for ffiffi 33 , G ¼ prffiffi31 , H ¼ prffiffi12 , Eq. (A.11) is written as the stress is defined as A ¼ r22pr 6s 6s 6s c c c A G þ H ¼ 1 Table A.3 Directional cosines between slip system [01-1](111) and FCC crystal axes [100] 143 144 Slip plane a = (111) p1ffiffi 3 Slip direction 1 = [01-1] 0 [010] p1ffiffi 3 p1ffiffi 2 [001] p1ffiffi 3 p1ffiffi2 346 Appendix: Basics of Crystal Plasticity Similarly, the yield criteria for all 12 (24 if reverse slip is considered) slip systems can be obtained with proper simplified notation of stress and they are listed in Table A.4. The notations of stresses in the table are r22 r33 r33 r11 r11 r22 pffiffiffi ; B ¼ pffiffiffi ; C ¼ pffiffiffi 6s c 6s c 6s c r23 r31 r12 F ¼ pffiffiffi ; G ¼ pffiffiffi ; H ¼ pffiffiffi 6s c 6s c 6s c A¼ ðA:12Þ Bishop and Hill tried to find combination of stress states such that the critical resolved shear stress (CRSS) is reached on five slip systems while others do not. For instance, when A = 1 and B = −1 with others are zero, this results in 8 active slip systems, a1, b1, c1, d1, −a2, –b2, −c2, −d2, (or satisfies the yield criteria in Table A.4), while other slip systems are inactive. Note that this stress state pffiffiffi corresponds to the uniaxial compression along [001] direction; i.e., r33 ¼ 6sc ; r11 ¼ r22 ¼ r12 ¼ r23 ¼ r13 ¼ 0. With similar manner, Bishop and Hill showed that 28 stress states satisfied the activation of 5 or more equations in Table A.4. Table A.5 shows the Bishop and Hill stress criteria which activate corresponding slip systems. For example, the above discussed stress state corresponds to the B-H stress state 1 (or A = 1, B = −1, C = F = G = H = 0), in which eight slip systems are active. Note that + and − in the Table A.5 represent the forward and reverse slips, respectively, and 0 means nonactive slip system. To determine the possible stress states corresponding under prescribed deformation, Bishop and Hill applied the principle of maximum work in which the stress state maximizes the external work done. The plastic work increment is expressed as dwp ¼ r de ¼ r11 de11 þ r22 de22 þ r33 de33 þ 2ðr12 de12 þ r31 de31 þ r23 de23 Þ ðA:13Þ Equation (A.13) can be rewritten in the form of the stress notation by Bishop and Hill after applying the incompressibility condition, de33 ¼ de11 de22 , dwp ¼ pffiffiffi 6sc ðBde11 þ Ade22 þ 2Fde23 þ 2Gde31 þ 2Hde12 Þ ðA:14Þ Table A.4 Bishop and Hill yield criteria for FCC crystals (+, − represent the forward and reverse slip, respectively) Slip system Yield criterion Slip system Yield criterion Slip system Yield criterion ±a1 ±b1 ±c1 ±d1 A G þ H ¼ 1 A þ G þ H ¼ 1 A þ G H ¼ 1 A G H ¼ 1 ±a2 ±b2 ±c2 ±d2 B þ G H ¼ 1 B G H ¼ 1 B þ G þ H ¼ 1 B G þ H ¼ 1 ±a3 ±b3 ±c3 ±d3 C F þ G ¼ 1 C þ F G ¼ 1 C F G ¼ 1 C þ F þ G ¼ 1 Appendix: Basics of Crystal Plasticity 347 Table A.5 Bishop-Hill stress states and activated slip systems (Hosford 1993) B-H stress states 1 178 179 180 181 182 183 184 185 186 187 188 Active slip systems A B C F G H a1 a2 a3 b1 b2 b3 c1 c2 c3 d1 d2 d3 1 −1 0 0 0 0 + − 0 + − 0 + − 0 + − 0 2 0 1 −1 0 0 0 0 + − 0 + − 0 + − 0 + − 3 −1 0 1 0 0 0 − 0 + − 0 + − 0 + − 0 + 4 0 0 0 1 0 0 0 + − 0 − + 0 + − 0 − + 5 0 0 0 0 1 0 − 0 + + 0 − + 0 − − 0 + 6 0 0 0 0 0 1 + − 0 + − 0 − + 0 − + 0 7 1/2 −1 1/2 0 1/2 0 0 − + + − 0 + − 0 0 − + 8 1/2 −1 1/2 0 −1/2 0 + − 0 0 − + 0 − + + − 0 9 −1 1/2 1/2 1/2 0 0 − + 0 − 0 + − + 0 − 0 + 10 −1 1/2 1/2 −1/2 0 0 − 0 + − + 0 − 0 + − + 0 11 1/2 1/2 −1 0 0 1/2 + 0 − + 0 − 0 + − 0 + − 12 1/2 1/2 −1 0 0 −1/2 0 + − 0 + − + 0 − + 0 − 13 1/2 0 −1/2 1/2 0 1/2 + 0 − + − 0 0 + − 0 0 0 14 1/2 0 −1/2 −1/2 0 1/2 + − 0 + 0 − 0 0 0 0 + − 15 1/2 0 −1/2 1/2 0 −1/2 0 + − 0 0 0 + 0 − + − 0 16 1/2 0 −1/2 −1/2 0 −1/2 0 0 0 0 + − + − 0 + − 0 17 0 −1/2 1/2 0 1/2 1/2 0 − + + − 0 0 0 0 − 0 + 0 18 0 −1/2 1/2 0 −1/2 1/2 + − 0 0 − + − 0 + 0 0 19 0 −1/2 1/2 0 1/2 −1/2 − 0 + 0 0 0 + − 0 0 − + 20 0 −1/2 1/2 0 −1/2 −1/2 0 0 0 − 0 + 0 − + + − 0 21 −1/2 1/2 0 1/2 1/2 0 − + 0 0 0 0 0 + − − 0 + 22 −1/2 1/2 0 −1/2 1/2 0 − 0 + 0 + − 0 0 0 − + 0 23 −1/2 1/2 0 1/2 −1/2 0 0 + − − 0 + − + 0 0 0 0 24 −1/2 1/2 0 −1/2 −1/2 0 0 0 0 − + 0 − 0 + 0 + − 25 0 0 0 1/2 1/2 −1/2 − + 0 0 0 0 + 0 − 0 − + 26 0 0 0 1/2 −1/2 1/2 + 0 − 0 − + − + 0 0 0 0 27 0 0 0 −1/2 1/2 1/2 0 − + + 0 − 0 0 0 − + 0 28 0 0 0 1/2 1/2 1/2 0 0 0 + − 0 0 + − − 0 + 189 190 Then, the Taylor factor M can be obtained from the following relationship, M¼ 1 dwp pffiffiffi de11 de22 de23 de31 de12 ¼ 6 B þA þ 2F þ 2G þ 2H ðA:15Þ sc dezz dezz dezz dezz dezz dezz where the coordinate ‘z’ corresponds to the loading direction. Therefore, the states of stress for corresponding prescribed deformation can be determined by substituting the 28 (56 for reversed slip cases) stress states listed in Table A.5 into Eq. (A.15) and checking the maximum value of M. For general case, the global (macroscopic) strain accommodating prescribed deformation is transformed to the strain tensor along the crystal coordinate system. Then, these strains are substituted to Eq. (A.14) or (A.15). Finally, the 28 (or 56) stress states by Bishop and Hill in Table A.5 are substituted to the equation and the stress states that maximize the plastic work increment or M are sought. 348 Appendix: Basics of Crystal Plasticity A.4 Application to Textured Sheets For the simple tension of textured sheet metals, the increments of plastic strains along the width ðdew Þ and thickness ðdet Þ directions are different due to the anisotropy of materials. To quantify this anisotropy during plastic deformation, the Lankford coefficient or R-value is defined as R¼ dew det ðA:16Þ When the incompressibility condition is applied ðdet ¼ del dew Þ, Eq. (A.16) becomes de R¼ w dew q del ¼ ¼ w 1 q ðdel þ dew Þ 1 de de ðA:17Þ l where del is the plastic strain increment in the loading direction. The parameter q is often preferred because the difficulty in measuring the strain increment in the thickness direction. To apply the Taylor model or Bishop-Hill model, the shape change needs to be specified. This shape change can be described by q. When the simple tension strain is prescribed in the x-direction, dexx , the other two strain components are expressed as deyy ¼ qdexx ; dezz ¼ ðq 1Þdexx ðA:18Þ All shear strain components are zero for the simple tension. Using the above prescribed condition for the shape change, the Taylor factor M can be calculated by applying Bishop-Hill theory. As an example, a simple tension is applied to a sheet with [112](110) texture along the rolling direction. First, the strain tensor in the global coordinate is transformed to the one in the crystal coordinate; i.e., deij ¼ lip0 ljq0 dep0 q0 The transformation matrix is defined as below considering x ¼ ½1 12; y ¼ ½111; z ¼ ½110, where x, y, z correspond to the loading, transverse (width), and thickness direction, respectively. 0 ½L ¼ p1ffiffi 6 B p1ffiffi @ 3 p1ffiffi 2 p1ffiffi6 p1ffiffi 3 p1ffiffi 2 1 p2ffiffi 6 p1ffiffi C 3A ðA:19Þ 0 Then, the strain tensor with respect to the cubic crystal coordinate is ½dec ¼ ½L½deg ½LT or deij ¼ Lip0 dep0 q0 Lq0 j ði; j ¼ 1; 2; 3; p0 ; q0 ¼ x; y; zÞ ðA:20Þ Appendix: Basics of Crystal Plasticity 349 where ½dec and ½deg are strain tensors with respect to the cubic crystal and global coordinate systems, respectively. Dividing each strain component in the crystal coordinate system by the strain increment in the loading direction leads to de11 1 1 de22 1 1 de33 1 2 ¼ q ; ¼ q ; ¼ qþ 3 dexx 6 3 dexx 3 3 dexx 6 dc23 2 2 dc31 2 2 dc12 5 4 ¼ q ; ¼ qþ ; ¼ q 3 3 dexx 3 3 dexx 3 3 dexx ðA:21Þ These equations are substituted into Eq. (A.15) to obtain the Taylor factor M. pffiffiffi 1 pffiffiffi 1 pffiffiffi 1 1 2 2 M ¼ 6A q 6B q þ 6F q 6 3 6 3 3 3 pffiffiffi 2 p ffiffi ffi 2 5 4 þ 6G q þ þ 6H q 3 3 3 3 ðA:22Þ After rearranging the equation, M¼ pffiffiffi A þ B 2F þ 2G 4H A B 4F þ 4G þ 10H þq 6 3 3 ðA:23Þ Finally, 28 (or 56) Bishop-Hill stress states are substituted into the above equation and the stress state which results in the largest value of M is obtained. In this pffiffiffi example, the stress state 22 in Table A.5 gives the maximum M ¼ 6 1 þ q2 for pffiffiffi4 q 1 6 3 6 for 2 q 1, while stress state −26 gives the largest value M ¼ 0 q\ 12. If the material is assumed to deform with the least energy, the minimum pffiffi value of M will be appropriate, which corresponds to q ¼ 12 or M ¼ 5 4 6. More complete discussion can be referred to Hosford (1993). A.5 Rate-Dependent Crystal Plasticity Approach The Taylor-Bishop-Hill model has time-independent nature and the selection of operating slip systems are essential. Also, these models ignore the elasticity, or rigid-plasticity. As an alternative to this rate-insensitive crystal plasticity approach, the elastic-plastic rate-dependent crystal plasticity model was proposed (Hutchinson 1976). 350 A.5.1 Appendix: Basics of Crystal Plasticity Single Crystal Kinematics and Plastic Deformation A classical isothermal crystal plasticity model is physically based on the sliding of dislocations on slip systems and it is mathematically associated with the context of continuum mechanics (Asaro 1979; Rice 1983). Among numerous different approaches in the crystal plasticity, the rate-dependent model is different from the classical rate-independent model in terms of the yield condition and loading-unloading criterion. In the rate-dependent crystal plasticity model the crystallographic slip, thus the movement of dislocation sliding, is assumed to occur in all slip systems once the resolved shear stress on a slip system is non-zero. The kinematics of the crystal plasticity is based on the multiplicative decomposition of the total deformation gradient into its elastic and plastic parts (see Remark #16.1). The stress occurs due to the elastic distortion of the lattice; thus, it is only related to the elastic part of the deformation gradient. On the contrary, the state by the plastic part of deformation gradient represents plastic slip and it is often called as “stress-free” or “intermediate” state. Figure A.2 shows the decomposition of total deformation gradient into the elastic and plastic parts. The intermediate state is associated with the plastic part of deformation gradient, thus there is no lattice distortion and cannot be distinguished from the original lattice configuration due to the idealized dislocation motion. Note that Fig. A.2 is equivalent to Fig. 16.1 in which one-dimensional multiplicative elasto-plastic deformation gradients for finite deformation theory is presented. The above statement can be expressed as following (Eq. (16.2)). F ¼ Fe Fp where Fp represents the deformation gradient associated with the dislocation glide on specific crystal slip planes and Fe is associated with elastic distortion and rigid body rotation. Motion of dislocations on the active slip plane a with its slip plane normal na p and slip direction sa , results in a rate of plastic part of deformation gradient, F_ p F_ ¼ Lp Fp ; and Lp ¼ ns X c_ a sa0 na0 ðA:24Þ a¼1 where denotes the tensor product or dyadic. sa0 and na0 are orthonormal unit vectors representing the slip direction and slip plane normal, respectively, in the reference configuration. Lp is velocity gradient calculated from the plastic part of deformation gradient and c_ a is a rate of shear on a slip system a which is explained below in detail. In the rate-dependent crystal plasticity approach, the non-unique selection of active slip systems for the prescribed plastic deformation is solved by introducing a shear rate as a function of resolved shear stress on a slip system. There are many different types of the shear rate function, but the most commonly used one takes the Appendix: Basics of Crystal Plasticity 351 (a) Fp Fe Stress-free Configuration F Undeformed Configuration Deformed Configuration (b) Fig. A.2 Multiplicative decomposition of deformation gradient into elastic and plastic parts; a schematic drawing of atomic positions and b its simplified representation by lattice configuration 352 Appendix: Basics of Crystal Plasticity power-law form (Hutchison 1976; Peirce et al. 1983). The shear rate on slip system a is expressed as following (Peirce et al. 1983) a m1 s c_ a ¼ c_ a0 signðsa Þ a g ðA:25Þ where c_ a0 is a reference shear rate, sa is the resolved shear stress onto the slip plane a, and m is the strain rate sensitivity exponent. ga is the slip resistance explaining the hardening with plastic strain on the slip system. The typical form for the evolution of this slip resistance is g_ a ¼ ns X hab c_ b ðA:26Þ b¼1 where ‘ns’ is the total number of slip systems, and hab is hardening coefficient matrix and represents interactions of dislocations among different slip planes. Note that in the rate-dependent formulation the resolved shear stress of conjugate slip system can be larger than currently active primary slip system hardness; i.e., latent hardening. The ratio of the conjugate flow stress to the current primary flow stress is introduced to explain this latent hardening effect. The typical form for this matrix for the interaction between slip system a and b is h ab ¼ h q þ ð1 qÞdab b a gb ; h ¼ h0 1 gs b ðA:27Þ where q is the ratio of latent-to-self hardening coefficient, h0 is a reference self-hardening coefficient, a is the strain hardening exponent, and gs is the saturated slip resistance. Typical value of q is suggested between 1 and 1.4 from various experimental measurements. The form of shear rate equation is not limited to the above one. But, the equation should describe the phenomenologically observed features of metallic single crystals such as orientation dependence of predicted flow stresses, transient flow stress behavior from the Stage I to Stage III hardening, and latent hardening. A.5.2 Single Crystal Elasticity For metallic materials, the elastic deformation can be assumed as small enough compared to its plastic counterpart. Thus, constitutive equation for single crystal can be described as linear anisotropic. For the stress and deformation measurements, the second Piolar-Kirchhoff stress and its conjugate Lagrangian strain tensor are respectively used. Appendix: Basics of Crystal Plasticity 353 S ¼ CEe ðA:28Þ with S ¼ Fe1 fðdet Fe ÞrgFeT and Ee ¼ 12 FeT Fe I where C is the fourth order tensor containing the anisotropic elasticity constants, S is the second Piolar-Kirchhoff stress tensor, r is the Cauchy stress, Ee is the elastic part of Lagrangian strain tensor, and I is the identity tensor. The anisotropic elasticity tensor for a cubic single crystal is defined by the three independent material constants, c11, c12, and c44 in which the subscript denotes an orthonormal basis of the cubic crystal lattice. The elastic constants of some cubic crystals are listed in Table A.6 (Simmons and Wang 1971). Equation (A.28) shows that the stress can be obtained once the elastic part of the deformation gradient is known. Also, this elastic deformation gradient is obtained once the plastic part of deformation gradient is calculated. A.5.3 Application to Polycrystals For polycrystalline metals, a material point is represented by aggregation of multiple single crystals. Therefore, proper homogenization procedure considering individual constitutive response of single crystal should be applied. There are the most popular three types of averaging procedures; Taylor (1938), Sachs (1928), and self-consistent (Kocks et al. 1998) models. The simplest one among these is Taylor type polycrystalline model in which the same deformation gradient (F) is applied for all constituent grains (or crystals). Thus, the compatibility of the deformation is automatically satisfied, while the force equilibrium among individual grains is not satisfied. In the Taylor type model, it is usually assumed that the stress tensor of polycrystalline aggregates is the same as its averaged one with additional equal volume constraint. That is, individual grain in the polycrystal is assumed to have the same volume. Then, r¼ N 1X rk N i¼1 ðA:29Þ Table A.6 Elastic constants of cubic crystals (unit: GPa, at room temperature) Material c11 c44 c12 Al Ag Au Cu Ni Fe Ta 108.2 124.0 186.0 168.4 246.5 228.0 267.0 46.1 46.1 42.0 75.4 124.7 116.5 82.5 93.4 93.4 157.0 121.4 147.3 132.0 161.0 354 Appendix: Basics of Crystal Plasticity where r is macroscopic Cauchy stress of the polycrystal, N is the number of crystals comprising the material point, and rk is the Cauchy stress of individual grain k, which is calculated numerically as described in the following section. A.5.4 Summary of Numerical Implementation A numerical scheme to implement the general rate-dependent crystal plasticity is similar to that of classical stress update for elasto-plasticity. update In the stress procedure, the variables in the previous time increment n, rn ; Fpn ; gan are known along with slip systems sa0 ; na0 . The stress tensor, plastic deformation gradient tensor, slip resistance, and orientation of slip systems are then updated for a given total deformation gradient at the time step n+1, Fn þ 1 . The shear rate on each slip system can be discretized considering the given time step Dt as a general form. Dca ¼ c_ a Dt ¼ / san þ 1 ; gan þ 1 ðA:30Þ Because the resolved shear stress san þ 1 and flow stress (or slip resistance) gan þ 1 are functions of Dca , the above equation is a system of nonlinear equations in terms of Dca . The set of equations is usually solved by the Newton-Raphson method. Detailed numerical procedure for rate-dependent crystal plasticity can be referred to (Kalidindi 1992). Then, the plastic part of deformation gradient is obtained from Eq. (A.24), and elastic part can be calculated by the multiplicative decomposition Eq. (16.2). Finally, the stress of each crystal is obtained from Eq. (A.28) (Note that the second Piolar-Kirchhoff stress can be transformed to the Cauchy stress). Once the stress at the current time step is calculated the new orientations of grains can be updated considering elastic part of deformation gradient Fen þ 1 or approximately the rotation tensor in the polar decomposition of it, Ren þ 1 . san þ 1 ¼ Fen þ 1 sa0 or san þ 1 ’ Ren þ 1 sa0 nan þ 1 ¼ Fen þ 1 na0 or nan þ 1 ’ Ren þ 1 na0 ðA:31Þ References Asaro, R. J. (1983). Crystal plasticity. ASME Journal of Applied Mechanics, 50, 921–934. Bishop, J. F. W., & Hill, R. (1951). A theory of the plastic distortion of a polycrystalline aggregate under combined stresses. 42, 414. Hosford, W. F. (1993). The mechanics of crystals and textured polycrystals. New York: Oxford University Press Appendix: Basics of Crystal Plasticity 355 Hutchinson, J. W. (1976). Bounds and self-consistent estimates for creep of polycrystalline materials. Proceedings of the Royal Society of London A, 348, 101–127. Kalidindi, S. R. (1992). Polycrystal plasticity: Constitutive modeling and deformation process (Ph. D. Thesis). M.I.T., USA. Kocks, U. F., Canova, G. R., Tome, C. N., Rollett, A. D., & Wright, S. I. Computer Code LA-CC-88-6. Los Alamos, NM: Los Alamos National Laboratory. Kocks, U. F., Tome, C. N., Wenk, H. R. (1998). Texture and anisotropy. Cambridge University Press. Peirce, D., Asaro, R. J., Needleman, A. (1983). Material rate dependence and localized deformation in crystalline solids. Acta Metallurgica, 31, 1951–1976. Rice, J. R. (1971). Inelastic constitutive relations for solids: An internal variable theory and its application to metal plasticity. Journal of the Mechanics and Physics of Solids, 19, 433–455. Sache, G. (1928). Zur ableilung einer fleissbedingung. VDl Z. 72,734. Simmons, G., & Wang, H. (1971). Single crystal elastic constants and calculated aggregate properties. Cambridge: The M.I.T. Press. Taylor, G. I. (1938). Plastic strain in metals. Journal of the Institute of Metals, 62, 307. Index A Accumulative effective plastic strain, 235 Adiabatic, 157 Angular momentum, 9 Anisotropic coeffecients, 284 Anisotropic constants, 272 Anisotropic yield functions, 284 Anti-symmetric, 132 Area vector, 125 Associate flow rule, 232 Average R-value, 271 Axial vector, 186 B Backstress, 292 Balanced Biaxial Compression (BBC), 208 Balanced Biaxial Tension (BBT), 208 Bauschinger behavior, 63 Bauschinger phenomenon, 27 Beam theory, 73, 88 Bishop and Hill, 346 Bishop and Hill model, 344 Bishop-Hill theory, 348 C Cauchy’s equations of motion, 124 Cauchy stress space, 204 Cauchy stress tensor, 120 Center of mass, 8 Characteristic equation, 140 Chasles’ theorem, 10 Cleavage strength, 53 Cold drawing, 46 Combined isotropic-kinemaic hardening, 287 Compatibility conditions, 165 Considère criterion, 45, 321 Consistency condition, 299 Constitutive behavior, 10 Continuum mechanics, 3, 19 Contravariant, 169 Convex, 199, 207 Coulomb friction, 315 Couple, 17 Covariant, 169 Critical Resolved Shear Stress (CRSS), 341 Critical shear stress, 63 Crystal plasticity, 341 Curl, 153, 160 Curvilinear coordinate system, 167 Cylindrical coordinate system, 169 D Deformable body dynamics, 4 Deformable body statics, 15 Deformation energy, 8 Deformation gradient, 180 Deformation theory, 309 Deviatoric plane, 145, 204, 206 Deviatoric stress, 205 Deviatoric stress tensor, 145, 147 Diffuse neck, 321 Diffuse necking, 50 Dilatational, 166 Dirac delta function, 38 Direction of cosine, 125 Dislocation, 55, 56 Displacement gradient, 173 Divergence, 153, 155 Divergence theorem, 155, 156 Dorn criterion, 317 Dot product, 135 Drawability, 334 Drucker isotropic yield function, 215 Drucker-Prager, 250 Drucker-Prager compressible isotropic yield function, 228 Drucker-Prager isotropic yield function, 228 Drucker yield condition, 215 © Springer Nature Singapore Pte Ltd. 2018 K. Chung and M.-G. Lee, Basics of Continuum Plasticity, https://doi.org/10.1007/978-981-10-8306-8 357 358 Drucker yield function, 219 Duality in normality rule, 232 Dual normality rules, 233 Dummy index, 124 Dyadic product, 135 Dynamically determinate, 13 Dynamically indeterminate, 13 Dynamics, 5 Dynamic work rate, 158 E Effective (or equivalent) strain increment, 232 Effective plastic strain increment surface, 233 Effective (yield) stress, 34, 202, 216 Eigenvalues, 139 Eigenvectors, 139 Elastic modulus tensor, 22 Elastic unloading, 299 Engineering shear strains, 178 Engineering strain, 24, 29 Engineering stress, 24 Equations of motion, 124 Equivalent plastic strain rate, 191 Equivalent (yield) stress, 202 Equivoluminal, 166, 237 Euler-Bernoulli beam, 88 Eulerian, 188 Eulerian tensors, 189 F Finite deformation theory, 309 Finite difference method, 160 Finite element method, 160 Finite strain tensor, 183 Force equilibrium, 124 Formability, 315 Forming limit, 51, 317 Fourier heat conduction law, 156 Fracture criterion, 316 Free index, 124 G Generalized Hooke’s Law, 163 Gradient, 153 Green strain tensor, 183 H Hardening, 287 Heaviside function, 38 Heterogeneous structure, 63 Hill criterion, 322 Hill 1948, See Hill criterion, 249 See also Bishop and Hill model Index Hill 1948 quadratic anisotropic yield function, 272 Hollomon, J. H., 34 Homogeneous function, 201 Hookean elastic solid, 21 Hosford yield function, 222, 228, 326 Hydraulic bulge test, 144, 290 Hydrostatic line, 204 Hydrostatic stress, 145, 203 Hydrostatic stress tensor, 145 Hyper-elasticity, 26, 167 Hypo-elasticity, 167 I Ideal forming theory, 306 Identity matrix, 125, 139 Identity tensor, 132 Imperfection, 55 Incompressibility, 203, 204, 235 Incompressible plasticity, 206 Incremental deformation theory, 303 Indicial notation, 124 Infinitesimal strain tensor, 21, 29, 173, 178 Instability, 43 Internal force, 6 Into hydrostatic, 144 Invariance of plastic strains, 332 Invariants, 137 Invariants of stress, 205 Inverse Hosford, 246 Inverse tensor, 132 Inverse Tresca, 246 Irrotational, 166 Isochoric, 237 Isotropic, 200 Isotropic hardening, 287, 291 Isotropic linear elasticity, 165 Isotropic yield functions, 209 Isotropy, 205, 239 J Jacobian, 168 Jaumann, 311 K Kelvin solid, 37 Kinematically admissible displacements, 159 Kinematic hardening, 287, 291 Kinetic energy, 8 Kronecker delta, 22, 125 L Laboratory coordinate system, 200 Lagrangian, 188 Index Lankford coefficient, 271, 348 Laplace transformation, 42 Laplacian, 170 Laplacian operator, 157 Latent hardening, 352 Left Cauchy-Green tensor, 181 Left stretch tensor, 180 Limit analysis, 99 Linear elastic, 21 Linear kinematic hardening, 293 Linear momentum, 5 Line defects, 56 Localization, 45 Localized neck, 322 Localized necking, 51 Lode angle, 147 Logarithmic strain, 28 Ludwick, P., 34 M Marciniak-Kuczynski model, 324 Mass scaling, 167 Materially embedded coordinate system, 200, 209 Maxwell fluid, 37 Method of characteristics, 157 Minimum plastic work path, 303 Modified Drucker yield functions, 245 Mohr’s circle, 136, 138 Moment, 9 Multiplicative decomposition, 350 N Natural strain, 28 Natural strain increment, 191 Necking, 26, 43 Neck propagation, 46 Newton’s (combined) first and second laws of motion, 5 Newton’s third law, 6 Newtonian viscous fluid, 22 Nominal strain, 24, 29 Nominal stress, 24 Non-associate flow rule, 232 Nonlinear kinematic hardening, 294 Non-quadratic isotropic yield functions, 222 Non-quadratic yield functions, 283 Normal anisotropy, 255 Normality rule, 231, 278 Normal R-value, 271 O Objective (or Jaumann) stress increment, 167 Orthogonal anisotropy, 258 359 Orthogonal tensor, 133 P Particle mechanics, 4 Perfect plasticity, 34 Permanent deformation, 25 Phase velocity of the wave, 166 Physical plasticity, 53 p diagram, 204, 205, 223 Piola-Kirchhoff stress, 29 Piolar-Kirchhoff stress, 353 Planar isotopic, 261, 262 Planar isotropic, 255, 260 Planar R-value, 271 Plane strain, 273 Plane strain deformation, 240 Plane stress, 255 Plastic behavior, 25 Plastic potential, 231 Plastic strain increment function, 233 Plastic unloading, 300 Plastic work equivalence principle, 232 Point defects, 56 Poisson’s ratio, 22, 25 Polar moment of area, 112 Polycrystalline structure, 58 Positive definiteness, 264 Prager type, 293 Principal deviatoric stresses, 205 Principal directions, 141, 149 Principal values, 141, 149 Principle of moment of momentum, 124 Principle of virtual displacement, 158 Proportional true strain, 193 Pure bending, 73 Pure shear, 208 Q Quadratic form, 263 R Radius of curvature, 74 Rate-dependent crystal plasticity, 349 Rate of deformation tensor, 22, 28, 184, 185 Rate of twist, 111 Reference plastic strain increment, 240 Reference stress state, 203, 208 Resultant force, 17 Resultant moment, 17 Reverse bending, 80 Right Cauchy-Green tensor, 181 Right stretch tensor, 180 Rigid plasticity, 34, 305 Rotational inertia, 13 360 R-value, 271, 326 S Sachs model, 343 Schmid factor, 342 Schmid law, 341 Second moment of the cross-section, 75 Self-consistent, 353 Side wall curl, 337 Simple compression, 32, 208 Simple shear, 194 Simple tension, 23, 30, 208 Slip system, 57, 341 Spatial gradient of velocity, 184 Spherical coordinate system, 170 Spin tensor, 185 Sprinback, 317 Springback, 315, 335 Statically determinate, 18, 100 Statically indeterminate, 18, 100 Statics, 5 Steady state, 157 Stokes’ theorem, 161 Strain-based forming limit diagram, 330 Strain hardening exponent, 45 Strain localization, 49, 317 Strain-rate sensitivity, 48 Strain-rate sensitivity exponent, 48, 288 Stress, 119 Stress rate, 311 Stress tensor, 21 Summation convention, 124, 127 Superposition principle, 27 Surface defects, 58 Swift, H. W., 34 Swift criterion, 321 Symmetric, 132 Symmetric elastic modulus tensor, 162 T Talyor model, 343 Tensors, 131 The infinitesimal rotation tensor, 178 Timoshenko beam, 88 Torsion, 111 Trace of a tensor, 133 Index Traction vector, 125 Transformation laws, 134 Transient, 157 Transient behavior, 291 Transpose of a tensor, 132 Tresca, 243 Tresca isotropic yield function, 211 Tresca yield surface, 212 Triaxiality, 331 True strain, 28 True strain tensor, 191 Twining induced plasticity (TWIP), 50 Two yield surfaces, 295 U Ultimate Tensile Strength (UTS), 24 Updated Lagrangian formulation, 302 V Virtual displacements, 159 Virtual work, 159 Virtual work principle, 155, 156, 158, 159 Viscoelasticity, 36 Voce, E., 34 von Mises, 241 von Mises isotropic yield function, 207 von Mises yield condition, 209 von Mises yield function, 222 W Wave equations, 166 Work rate, 155, 156 Work rate for deformation, 158 X X-EPS diagram, 331 Y Yield function, 199 Yield stress, 24, 25 Yield surface, 199 Young’s modulus, 22, 25 Z Ziegler type, 293