NON-ROUTINE LIFTING PLAN
NYCO Document No.:
Revision:
Page:
NY-KC62-LFT-01
NON-ROUTINE LIFTING PLAN
NY-KC62-LFP-01
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PAGE 1 OF 13
NON-ROUTINE LIFTING PLAN
PROJECT NUMBER: KC-1062
NYCO
REV
B
DATE
24/5/2023
DESCRIPTION
For REVIEW
PREPARED
BY
NAME &
SIGN
KARAR
TALIB
KENTECH
CHECKED
BY
REVIEWED
BY
APPROVED
BY
NAME &
SIGN
NAME &
SIGN
NAME &
SIGN
ALI SAMI
OWNER’S COMMENT
□ Approved / Reviewed
□ Approved with Comment
□ Resubmit for Approval
□ Resubmit for Review
Name
Signature
Title
Date
NON-ROUTINE LIFTING PLAN
NYCO Document No.:
Revision:
Page:
REVISION HISTORY
Rev.
Date
Description of Change
B
24/5/2023
For Review
NY-KC62-LFP-01
B
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NON-ROUTINE LIFTING PLAN
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Contents
1 PURPOSE ........................................................................................................................................... 4
2 SCOPE ................................................................................................................................................ 4
3 TYPES OF LIFT................................................................................................................................... 4
4 ROLES AND DUTIES OF PERSONNEL ............................................................................................ 5
4.1 THE APPOINTED PERSON/LIFT PLANNER: ................................................................................ 5
4.3 THE CRANE OPERATOR ............................................................................................................... 6
4.4 THE BANKSMAN ............................................................................................................................. 6
4.5 THE SLINGER/RIGGER .................................................................................................................. 6
4.6 ENVIRONMENTAL LIMITATIONS .................................................................................................. 7
4.7 COMMUNICATIONS ........................................................................................................................ 7
5 LIFTING PLAN DETAIELS ................................................................................................................. 9
6 CONCLUSION ................................................................................................................................... 12
7 CRANE DE-RIG PROCEDURE ...................................................................................................... 12
8 SAFE SYSTEM OF WORK CHECKLIST ......................................................................................... 13
9 load chart
10 sketch
NON-ROUTINE LIFTING PLAN
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1 PURPOSE
The main purpose of this lifting plan is to describe the arrangement and sequence of
lifting operation which will be held in –DS06 TRAIN A 1ST, 2ND, 3RD stages
2 SCOPE
This Lifting Plan will describe the methodology steps engaged in lifting access
platform & concrete foundation.
. This plan will include the following major sections:
•
•
•
•
•
•
•
Types of Lifts
Stop Work Authority
Risk Assessment
Weights and Measurements of the load
Load Details
Work Permit
Work Plan (Sequence of Activities)
3 TYPES OF LIFT
The lifting activity required for this scope of work can be classified as follows:
Non-Routine
YES
COMPLECATED
COMPLEX
ROUTINE LIFT
NON-ROUTINE LIFTING PLAN
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4 ROLES AND DUTIES OF PERSONNEL
4.1 THE APPOINTED PERSON/LIFT PLANNER:
Shall be responsible for planning the lifting operation(s) (including preparation and approval of
all risk assessments, lift categorizations and method statements), selection of the crane and
lifting accessories, instruction and supervision, and consultation with other responsible bodies
to ensure effective collaboration as is necessary for the work to be undertaken safely.
Shall ensure that the outcomes of the planning process are recorded in a lift plan and ensuring
that adequate pre-operational checks, intermediate inspections, maintenance and thorough
examination of the equipment have been carried out.
Shall ensure there is an effective procedure for reporting defects and incidents and for
taking any necessary corrective action and taking responsibility for the organization and
control of the lifting operation.
Shall ensuring the lifting supervisor and other members of the lifting team are fully briefed on
the contents, scope and limits of the method statement - this is generally acknowledged by the
recipients by signing the toolbox talk record.
4.2 THE LIFTING SUPERVISOR
Shall be responsible for the correct operation of the crane in accordance with the manufactures
instruction and within the safe system of work, as detailed in the lifting plan.
Shall ensure the crane is fully operational before the task by carrying out full pre-lift checks accordance
with manufacture documentation.
Shall be fully trained and competent on the exact model being operated which shall be stated on the
operator assessment certificate.
Shall at any one time respond only to the signals from one banksman (where separate banksmen are
provided), who shall be clearly identified.
NON-ROUTINE LIFTING PLAN
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4.3 THE CRANE OPERATOR
Shall be responsible for the correct operation of the crane in accordance with the manufacturer’s
instructions and within the safe system of work, as detailed in the method statement.
Shall ensure the crane is fully operational before the task by carrying out full pre-lift checks
accordance with manufacturers documentation.
Shall be fully trained and competent on the exact model being operated which shall be stated on the
operator assessment certificate.
Shall at any one time respond only to the signals from one banksman (where separate banksmen are
provided), who shall be clearly identified.
4.4 THE BANKSMAN
The banksman shall not perform any other duty other than to communicate with the crane operatorduring
the operation(s) and there shall only be one banksman communicating with the crane operator(s) at any
one time.
The banksman shall be responsible for initiating and directing the safe movement of the crane(s) and
where there is more than one banksman, only one of them should have this responsibility at any one
time, depending on their positions relative to the crane.
If, during lifting, responsibility is to be transferred to a different banksman, this shall be clearlyexplained
to the crane operator(s) and indicate to whom responsibility is being transferred.
It shall be clearly indicated to the receiving banksman that transfer is taking place. Furthermore, the
operator and the banksman should clearly indicate that they accept the transfer of responsibility
4.5 THE SLINGER/RIGGER
The slinger/rigger (also known as a slinger signaler) shall be responsible for carrying out pre-use and
post-use checks of lifting accessories, attaching and removing lifting equipment to/from the load and
crane hooks and using the correct lifting accessories as per the lift plan.
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4.6 ENVIRONMENTAL LIMITATIONS
In the event of adverse environmental conditions (defined as weather, or local/site conditions) as
detailed in the risk assessment which may impede the safety of the operations and personnel, all
work shall be suspended until such a time that is deemed safe to continue.
In the event of high winds, poor visibility, heavy rain, poor lighting or potential lighting strike, the crane
operator’s or crane supervisors’ decision to suspend the lifting operation must be respected. Although
the safe workable wind speed varies from crane to crane, the wind speed limit for the craneis to be
referenced from the crane documentation which will be available from the crane operator(s) on the day
of the lifting operation(s).
Local conditions and the safety of personnel may result in the lifting supervisor or crane operator(s)
having to suspend work at a lower wind speed than specified in crane documentation or site policy. In
addition, the maximum workable wind speed for the work location may be lower than the
manufacturer’s recommendations and shall always be respected.
Operations must be suspended when the wind speed reaches 9.8 m/s within BOC WQ-1
Working at height in a man basket must be suspended when the wind speed reaches 7 m/s.
4.7 COMMUNICATIONS
The primary means of communications during crane movements shall be by industry approved hand
signals given only by the designated banksman to the crane operator(s).
In the event of a blind lift taking place where the banksman cannot see the crane operator(s), a third
person shall be in place to relay signals from the banksman to the crane operator(s).
In the event of lift at the significant height or distance from the crane operators (s),2-way radios are to be
used. In the vent of any communicational breakdown, the work should stop immediately.
NON-ROUTINE LIFTING PLAN
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5- NON-ROUTINE LIFTING PLAN DETAILS
1.
LIFT PLAN DETAILS
Lift plan title
Description of
lift
Site name
Lifting plan to carry out installation of access platforms and concrete foundations
Installation of access platforms
WQ1
Work location
Permit number
2.
DS6 TRAIN A
Risk Assessment No
APPROVAL & AUTHORISATION
Approval
Lift Plan Author
1
Repetitive /
Genetic lifts
[Valid for max 6
months]
Name:
Name:
Signature:
Signature:
Date:
Valid from:
Approval
Lift Plan Author
Category
2
Expired on:
Authorisation
Site Lifting Assurance (SLA) / Delegate
Name:
Name:
Signature:
Signature:
Date:
Valid from:
Approval
Lift Plan Author
Category
3
Authorisation
Site Lifting Assurance (SLA) / Delegate
Expired on:
Authorization
Site Lifting Assurance (SLA)
Name:
Name:
Signature:
Signature:
Date:
Valid from:
Expired on:
NON-ROUTINE LIFTING PLAN
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PA / Supervisor Conformation
I full understand the Lift plan details and the WQ1 Lifting and Hoisting Procedure.
Name:
Badge Number:
Company:
Signature:
4. DISCRIPTION OF LOAD
Description of load
Unloading the access platforms 1st and 2nd stage train A
Load weight (LW)
1500 kgs
Dimensions [l x w x h]
5 m x 1.5 m x 1.7m
Rigging weight (RW)
100 kgs
Offset centre of gravity
Yes / No
1500 + 100 = 1600 kgs
Number lifting points
Total weight (TW)
(LW + RW = TW)
5. CRANE – MOBILE or HIAB
Manufacturer / Model
Crane Weight , (including
Hook Block)
Required Counterweight
Outrigger Spread (l x w)
TADANO 50 TON
50000 kgs
Type of Crane
Crane Capacity at Radius
4
Mobile
2250 kgs
Max Radius
Required Boom Length
Crane Utilisation
Gross Weight (Total weight
51600 Te
(TW ÷ SWL x 100)
+ Crane weight)
(Must be below 80%)
6. GROUND BEARING CONDITIONS: (Complete for CAT 3 Lifts only)
Gross Weight
No & size per mat/pad
Applied Pressure
Ground utilisation
24 m
34m
6 m wide x 6 m Long
CRANE / HIAB
50.1Tonnes
Round Mats
4 EA
0.6 m x 0.6 m
Area per mat/pad
22.575 Te/m2
Ground capacity
Applied pressure / by the area of the mat = pressure under
the mat
Hiab
71.1 %
Radius
Area
4(0.36) m2
30 Te/m2
15.67Te/m2
Section 6 Guidance Notes
1. Gross weight of the crane = Crane weight, Hook Block weight, Rigging weight and Load weight (info can be found
at section 4 and 5)
2. Ground capacity is 30 Te/m2
3. If crane utilisation is at or above 80% the category will change to a Cat 3 lift
4. Applied Pressure = Gross weight x 0.75 ( Hiab 0.50)
7. MANPOWER:
Supervisor / PA
1
Crane Operator
1
8. DESCRIPTION OF RIGGING / MATERIALS
Banksman
1
Rigger(s) /
Slinger(s)
Quantity
SWL / WLL
[kgs]
Item Weight
[kgs]
1
16000
100
1
Total
Weight
[kgs]
100
GRADE 4 16MM 4 LEG 16.00 TONNE CHAIN SLING
(To be included in Section 4) Total Rigging Weight: [kgs]
100
kgs
NON-ROUTINE LIFTING PLAN
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9.LIFT CATEGORISATION FLOW CHART:
Start at the top of the chart. Answer ALL the questions.
The first question that is answered ‘YES’ will identify the lift category in the right-hand column
Tick YES if the statement is true or correct ✔
Tick NO if incorrect or false✔
NO
Does the lift use a heavy lift crane, which is assembled on-site by a specialist team?

Is the mobile crane utilisation above 80%? (Not acceptable over or near live plant or
pressurized lines)
Does the lift involve any of the below?
•
Uncertified steel structures as a suspension point to bear any load
•
Lifting bulk liquids or powders in excess of 1000ltrs
•
Choking of chain slings
•
Skidding of equipment using skates / winches etc.

4
Does the lift involve lifting people, in purposely-designed baskets?

5
Does the lift require addition technical input from relevant Technical Authority’s?

6
Does the lift have limited boom clearance (i.e. less than 1 metre)?

7
Could the lift be affected by proximity hazards (public road, overhead power cables etc.)?

8
Will the load be lifted directly over live plant or pressurised lines?
Does the crane (mobile, crawler, and excavator) have to travel (drive) or track with a
suspended load?
Is this a tandem/multiple crane lift, or is the load to be lifted, upended or rotated by two or
more powered lifting devices?

Is the fixed lifting system (runway beam or davit etc.) utilisation above 90%?

Is the load extremely valuable or irreplaceable (seek guidance from the relevant
Technical Authority / Site Manager)?
Is the lift non-returnable (once removed cannot be returned to original location) or
classed as demolition?
Will the consequences of failure of equipment or procedure be significant for the asset
(process safety risk)?
Are the lift characteristics unusual (heavier more complex than normally performed by
this asset)?
Can the load ground bearing pressures (GBP) exceed the site maximum allowable
GBC?(30 tm²)
Is the load to be lifted / cross-hauled or restrained using two or more appliances without
100% redundancy?
Is the load to be lifted / cross-hauled or restrained using two or more appliances with
100% redundancy?
Does the load have a centre of gravity above the lifting points, a high centre of gravity or
the potential to become unstable?
Will the load be lifted in close proximity (1.5 metres) to live plant, pressurised lines or
vessels plant (with a crane utilisation below 80%)?

21
Is the lift blind or conducted within a confined space, trench, or excavation?

22
Does the load have an offset centre of gravity without special slings to compensate; is it
an awkward shape, or have a large sail area?

23
Is the load fragile, is its integrity uncertain, or is it difficult to sling?

24
Are slings to be used at an angle of below 45 degrees from horizontal?

25
Is the lift in an area with restricted headroom for the lifting appliance(s) (i.e. less than 1
metre)?

1
2
3
9
10
11
12
13
14
15
16
17
18
19
20
YES
CATEG
ORY


3









2
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
Will excavators, forklift trucks or telehandlers be used to lift slung loads?
None of the above applies to this lift, the load is pre-slung or very simple to sling, with no external
factors that complicate the operation. The lifting team are competent and an SOP is in place for
the lift (Note: Lifting Liquid Tanks/ Vessels are NOT covered by this Category). Contact the SLA
for pre approved Generic Lift Plans or go to Y. Lifting Operations\Lifting Assurance\Generic
Approved Plans
1
Category of Lifting Operation: (Please mark with a capital ✔)
Category 1:

Category 2:
Category 3:
10. DOCUMENTATION REQUIRED FOR EACH LIFT CATEGORY :
Standard Operating
Procedure (SOP) OR
Generic Pre Approved
Plan
X
Task Risk
Assessment
(JSA)
Toolbox Talk
(TBT)
Category 1:
X
X
Category 2:
X
X
X
Category 3:
X
X
X
11. METHOD STATEMENT: (STEP BY STEP PROCEDURE)
1.
Develop, review, and accept Control of Work (Permit to Work) documentation for lifting operation.
2.
Barrier off or police area where lifting operation shall occur as required.
3.
Conduct toolbox conversation and complete final checks before lifting.
4.
Select and conduct pre-use inspection on all rigging equipment to be used, in operation.
5.
Confirm Roles, Banksman to confirm hand signals with the equipment operator.
6.
Crane and flat set up according to lifting plan.
7.
install Barrier off around crane.
8.
Connect the chain slings with the platforms lifting points.
9.
Tagline shall be connected with platforms.
10. Start lifting the platforms from the ground.
11. Install the platform in the correct position.
12. Conduct post-use inspection all rigging equipment return to storage.
13. Perform housekeeping where lifting operation has occurred.
14. Remove barriers
15. Close all control of work documentation upon completion of lifting operation.
16. Ensure Completion of debrief, comments and lessons learnt section at end of plan.
Written Lift
Plan
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6 CONCLUSION
In conclusion, NYCO will follow all safety and internationally accepted standards to safely lift, at
Ds06 TRAIN A The loads will fall within acceptable weight and lifting radius ranges of our selected
equipment and we are confident in our ability to safely move all of these loads, once the obstacles
detailed in the separate obstacle report have been addressed by the client. NYCO will provide all
certifications for all equipment and any other documentation that requested in addition to what is
provided in this plan.
7 CRANE DE-RIG PROCEDURE
The de-rig procedure will be carried out as per crane manufacturers manual under strict control of
the crane operator(s).
Personnel assisting with de-rigging will be under the guidance of the crane operator(s).
Manuals sometimes deal with de-rigging procedures by the statement that they are the reverse of
setup procedures. The appointed person/lift planner shall ensure that such a statement is correct and
or obtain further information if required.
Any out-rigger mats and ballast which cannot be stored on the crane whilst travelling on the road shall
be loaded onto the relevant transport either by hi-ab or the crane under the strict control of the crane
operator(s) following manufacturer’s procedures
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8 SAFE SYSTEM OF WORK CHECKLIST
TO BE COMPLETED BY THE CRANE AND LIFTING SUPERVISOR AS PART OF THE TOOLBOX
TALKAND SHALL BE RE-CONFIRMED AT THE START OF EACH WORKING DAY OR
SHIFT
Workplace
Has this lift plan has been read by all involved lifting personnel?
Y
N
N/A
Has a sufficient risk assessment been undertaken for the workplace?
Y
N
N/A
Have proximity hazards been identified and precautions taken?
Y
N
N/A
Has the lift area been cordoned off and signs posted?
Y
N
N/A
Is an adequate means of communication available (hand signals/radios)?
Y
N
N/A
Are whistles available to warn adjacent work parties when a lift takes place?
Y
N
N/A
Personnel
Is there an appointed person/lift planner available, either on site or by phone? Y
N
N/A
Is there a lifting supervisor present to supervise the lift?
Y
N
N/A
Are all team members trained with in date certification?
Y
N
N/A
Are all involved wearing the correct PPE as per the risk assessment?
Y
N
N/A
Equipment
Has all equipment been inspected prior to use?
Y
N
N/A
Is all lifting equipment fit for use and certified?
Y
N
N/A
Is the SWL/WLL of the equipment known and marked?
Y
N
N/A
Load Control
Is the weight of all loads known?
Y
N
N/A
Has the shape, size, dimensions and makeup of all loads been considered?
Y
N
N/A
Has the centre of gravity (CoG) of all loads been considered?
Y
N
N/A
Will a tag line be used to control the load?
Y
N
N/A
Will packing be used to protect the slings from any sharp edges?
Y
N
N/A
Is the method of lifting as per the sketch/drawing?
Y
N
N/A
Will the hook be directly above the CoG of all loads prior to lifting?
Y
N
N/A
Will a test lift be carried out prior to the lift?
Y
N
N/A
Have all personnel agreed on a method of load control prior to the lift?
Y
N
N/A
Is the operation safe to commence?
Y
N
N/A
Emergency Procedures
Are adequate first aid facilities available on site?
Y
N
N/A
Is there a procedure in place for removing a casualty from site?
Y
N
N/A
Is there a procedure in place to evacuate personnel from site?
Y
N
N/A
Is there a first aid kit on site?
Y
N
N/A
IF THE ANSWER TO ANY OF THE ABOVE IS NO - CONTACT THE APPOINTED PERSON/LIFT PLANNER.
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10- lifting sketch
M
6M
34
protection scaffolding
pipng
6M
24m
24M