Abstract The current study covers thermal buckling analysis and stacking sequence optimization of shape memory alloy hybrid composite (SMAHC) conical shells. To formulate the theoretical model, the First Order Shear Deformation Theory (FSDT) is adopted. Linear membrane pre-buckling analysis, followed by the adjacent equilibrium criterion, is utilized to establish the stability equations at the onset of buckling. The recovery stress of SMA fibers through the heating stage is computed using the one-dimensional constitutive law of Brinson. The semi-analytical solution to the problem is accomplished via employing Generalized Differential Quadrature (GDQ) method in the longitudinal direction and exact exponential functions in the circumferential direction. The effects of different edge supports, semi-vertex angles, length to thickness ratios, small radius to thickness ratios, angle-ply lamination sequences, and SMA volume fractions are investigated as comprehensive parametric studies. Finally, stacking sequence optimization is performed via implementing the Genetic Algorithm (GA) to maximize the buckling temperature of SMAHC conical shells. The results demonstrate that embedding SMA fibers in the longitudinal direction is most effective on postponing the thermal buckling phenomenon, whereas embedding SMA fibers in the circumferential direction, escalates the axial pre-buckling thermal force and subsequently, the critical buckling temperature decreases. The optimization results indicate that even considerable variations in the geometrical parameters of SMAHC conical shells, such as semi-vertex angle and length, have insignificant effects on the optimal stacking sequence with respect to thermal buckling. Key Words: Thermal buckling, composite conical shells, shape memory alloys, Brinson model, GDQ method, optimization 1. Introduction Numerous engineering and bio-engineering applications of smart SMAHC have made this field an extremely intriguing branch of study in the last decades. Due to the unique characteristics of composite materials such as great stiffness to weight ratio, low thermal coefficient and high usability in different industries, great consideration have been devoted to this subject [1]. Additionally, augmenting composite structures with SMA fibers, which represent exceptional behaviors under thermal load, has been of great use in controlling and enhancing the behavior of various engineering structures. Constraining the edges of a structure subjected to thermal load could result in developing the thermal forces and therefore, the possibility of the buckling phenomenon at a particular temperature is increased. The primary objectives of the current study are to determine such critical temperatures, study the impact of embedding SMA fibers on the thermal behavior of SMAHC conical shells, and furthermore, optimize the stacking sequence in order to maximize the buckling temperature. Based on a survey of the relevant literature, first studies on buckling analysis of SMA hybrid structures were conducted by Birman [2] in 1997 by analyzing the instability of rectangular plates with embedded SMA fibers. In this study, only simply-supported plates under uniaxial loads are considered. The results show that non-uniform distribution of SMA fibers in the transverse direction of plates has higher impact on the plate stability than uniform distribution. Birman [3] studied the effect of the composite reinforcements and SMA fibers on the stability of cylindrical shells and rectangular plates under compressive loads. In this research, the governing equations of cylindrical shells are established based on the Love’s firstapproximation theory. Ostachowicz et al. [4] developed a finite element formulation to investigate the effect of embedding SMA fibers on the free vibrational and thermal buckling behavior of SMAHC plates. Thompson and Loughlan [5] and Loughlan et al. [6] performed several experimental studies regarding the influence of SMA fibers on the stability characteristics of SMAHC plates. Results of their studies corroborate the importance of SMA fibers in postponing buckling and reducing the post-buckling deformations of SMAHC plates. Tawfik et al. [7] performed stability analysis of panels with embedded SMA fibers. They developed the finite element formulation considering the non-linear strains of Von-Karman type. In their study, the unique capability of SMA fibers in recovering large strains at temperatures higher than austenite finish temperature is shown as an effective parameter on the stability behavior of SMA hybrid panels. Roh et al. [8] employed the finite element method to study the thermal snapping phenomenon in cylindrical panels reinforced with SMA fibers. Their results show that embedding SMA fibers in panels could significantly postpone this phenomenon. Park et al. [9] performed a comprehensive study regarding the buckling, postbuckling and low-amplitude vibration analysis of post-buckled SMAHC plates based on the finite element formulation. Kuo et al. [10] implemented the finite element method to examine the buckling of SMAHC plates. Their results demonstrate that embedding SMA fibers in the middle layers of a laminate could lead to higher buckling stability. Thermal post-buckling analysis of circular plates with embedded SMA fibers was performed by Li et al. [11] via the shooting method. Ibrahim et al. [12] utilized the finite element method to investigate the thermal buckling and post-buckling of initially imperfect SMAHC plates. Thermal buckling and post-buckling of SMAHC plates was conducted by Kumar and Singh [13] via adopting the layer-wise theory. Panda and Singh [14] conducted a research on the thermal post-buckling behavior of SMAHC panels under uniform temperature distribution. The governing equations, incorporating the geometrical nonlinearities of Green-Lagrange type, are derived based on the FSDT and solved using the finite element method. Asadi et al. [15-17] performed several studies on evaluating the efficiency of SMA fibers in enhancing forced and free vibrational behavior of SMAHC beams. Asadi et al. [18, 19] presented an analytical closed-form solution for the thermal postbuckling behavior of geometrically imperfect SMAHC beams. Buckling and postbuckling deformation analysis of SMAHC plates with initial imperfections was conducted by Asadi et al. [20]. Abdollahi et al. [21] utilized GDQ method to analyze the non-linear thermal stability of SMAHC Timoshenko beams resting on a nonlinear hardening elastic foundation. Asadi et al. [1] studied the thermal buckling of bifurcation type in SMAHC cylindrical shells. In this research, the governing equations are derived based on the FSDT and a semi-analytic solution including the harmonic differential quadrature method is employed to solve the governing equations. Furthermore, the one-dimensional constitutive law of Brinson is employed to predict the SMA behavior in the heating stage and linear-membrane analysis is implemented to obtain the pre-buckling forces. Hasanali and Samali [22] studied the buckling of curved SMA hybrid panels under axial, lateral and combined loads. They investigated the effects of SMA fibers distribution on the critical buckling load and revealed that buckling load is immensely dependent on the non-uniform distribution coefficient of SMA fibers. Shao et al. [23] analyzed the flutter and thermal buckling behavior of SMAHC panels based on the classical theory. Their study shows that embedding SMA fibers in the outer layers has more significant effect on flutter characteristics. Kamarian and Shakeri [24] investigated the thermal buckling behavior of SMAHC skewed plates and implemented the Firefly Algorithm to optimize the stacking sequence with respect to the buckling temperature. Bayat and EkhteraeiToussi [25] presented a closed-form solution to the non-linear thermal buckling and post-buckling behavior of SMAHC beams based on the layer-wise theory. A thorough search of the relevant literature revealed that, to the best of authors’ knowledge, there is no published article on thermal buckling analysis and stacking sequence optimization of SMAHC conical shells. Accordingly, the present study can be considered as a novel research. This paper aims to provide a semi-analytical solution to the linear thermal buckling of SMAHC conical shells under uniform thermal load, employing 1-D GDQ method in the longitudinal direction and exponential displacement functions in the circumferential direction. The first aim of this paper embraces the study of the thermal buckling behavior of SMAHC conical shells with various geometrical parameters, angle-ply lamination sequences, and SMA volume fractions. To formulate the problem, the displacement field is supposed to be based on the FSDT and linear pre-buckling analysis, accompanied by the adjacent equilibrium criterion, is utilized to establish the stability equations at the onset of buckling. To calculate the recovery stress of SMA fibers during heating stage, the one-dimensional constitutive law of Brinson is employed. The second aim involves the stacking sequence optimization of SMAHC conical shells in order to obtain the maximum buckling temperature. To this end, the well-known GA is implemented to attain the best solutions. 2. SMA Constitutive Equation SMAs, after being deformed, have the ability to return to their pre-deformed size and shape upon being subjected to a thermal load. In other words, the material “remembers” its previous size and shape [26]. The exceptional behavior of SMA is due to the phase transformation between two crystallographic structures named Austenite (A) and Martensite (M). Four characteristic temperatures associated with the phase transformation can be defined as austenite start, austenite finish, martensite start and martensite finish, respectively indicated by 𝐴𝑠 , 𝐴𝑓 , 𝑀𝑠 , and 𝑀𝑓 . Consider SMA at first in austenite phase. Starting from the parent phase shown by point A (Fig. 1) upon cooling without applied mechanical load, austenite phase transforms to heavily twinned martensite. Subjecting twinned martensite to a sufficient stress level denoted by 𝜎𝑠 initiates the reorientation process and subsequently, twinned martensite transforms to detwinned martensite. Transformation to detwinned martensite completes at the stress level 𝜎𝑓 . The necessary stress level for reorientation is considerably lower than the permanent plastic yield stress of martensite [27]. Detwinned martensite phase is stable at low temperatures. For this reason, upon unloading, SMA remains at detwinned martensite and a significant residual strain is left in SMA. Upon heating in the absence of stress, transformation to austenite is initiated as the temperature reaches 𝐴𝑠 and is completed at 𝐴𝑓 . At this temperature, the original shape of SMA is regained.