International Conference on Control, Automation and Systems 2008 Oct. 14-17, 2008 in COEX, Seoul, Korea Hybrid Robotic Wheelchair with Photovoltanic Solar Cell and Fuel Cell Yoshihiko Takahashi, Shogo Matsuo, and Kei Kawakami Department of System Design Engineering/Vehicle System Engineering, Kanagawa Institute of Technology, Kanagawa, Japan (Tel : +81-46-291-3195; E-mail: ytaka@sd.kanagawa-it.ac.jp) Abstract: A hybrid robotic wheelchair powered by three energy sources, a battery, a photovoltanic solar cell, and a hydrogen fuel cell is proposed in this paper. The advantage of using a photovoltanic solar cell (a solar panel) is that it produces power without requiring use of fossil fuels. The advantage of using a fuel cell is that a hydrogen tank may be changed quickly and easily. We also propose an energy control system which is able to select the energy source optimally according to the operating conditions. The control system ideally gives priority to the photovoltanic solar cells before the fuel cell. When conditions allow for abundant sun light, the photovoltanic solar cell is used. When solar energy is not available, the fuel cell is used. Finally, when the hydrogen is depleted, the battery is used. This paper explains the concept of the hybrid robotic wheelchair, the mechanical design, the energy control system, and the experimental results on the energy source selection. Keywords: Hybrid robotic wheelchair, Photovoltanic solar cell, Fuel cell, Energy control. 1. Introduction People bound to wheelchairs have limited mobility reliant on how much battery life is available. Battery life only allows for short distances to be traveled between charges. In addition, recharging batteries is time consuming. The aim of this paper is to propose a system which will increase the moving distance of the electrical wheelchair by adding photovoltanic solar cells (solar panels) and fuel cells. The advantage of using a photovoltanic solar cell (a solar panel) is that it produces power without requiring use of fossil fuels. The advantage of using a fuel cell is that a hydrogen tank maybe changed quickly and easily. A hybrid electrical robotic wheelchair with three energy sources, a battery, a photovoltanic solar cell, and a fuel cell is proposed in this paper. We also propose an energy control system which is able to select the energy source optimally according to the operating conditions. When conditions allow for abundant sun light, the photovoltanic solar cell is used. When solar energy is not available, the fuel cell is used. Finally, when the hydrogen is depleted, the battery is used. Our objective is that the proposed robotic wheelchair will enable users to enjoy more independence when they are outdoors. This paper will explain the concept of the hybrid robotic wheelchair, the mechanical design, the energy control system, and the experimental results on the energy source selection. 2. Concept of energy control system Fig.1 illustrates the system configuration of the energy control system. The energy control system changes the energy sources optimally in relation to running condition. The voltages of the photovoltanic Solar panel Voltage detection circuit Fuel cell DC/DC converter 24V Voltage detection circuit Battery Power supply to substrate Energy control board Signal Power supply Motor x2 Current detection circuit Power supply to substrate Electrical wheelchair drive board Fig.1 System configuration of energy control cell, the fuel cell, and the motor drive current are detected by a micro computer. The detected voltages and current are compared with preset values, and optimum energy control is conducted. The control system will ideally give priority to the photovoltanic solar cells (the solar panels) before the fuel cell. When enough sun light is available, the photovoltanic solar cell will be used. When it is limited, the fuel cell will be used. Finally, when the hydrogen is depleted, the battery is used. The energy control system is designed using a 1636 micro computer, and the energy source is quickly changeable. A cascade connection of two solar panels of 17.4 V and 43 W is utilized as the solar energy source, and the output voltage is lowered to 24 V using a DC-DC converter. Additionally, a fuel cell of 24 V and 100 W is used as the hydrogen fuel cell energy sources. The voltages of the solar panel and fuel cell, and the driving current are detected by a detection circuit, and are entered into the micro computer via an A/D converter. The detected values are analyzed by the micro computer software. A Nickel Hydrogen battery of 24 V is used as the battery energy source. The detection circuit of the battery is omitted. The purpose of our study is to confirm the performances of our energy selection system. Thereafter, we did not store the battery power from the solar panel, and also did not use a MPPT (Maximum Power Point Tracker). Solar panel 38[V] or more ON Motor current i=0[A] Battery OFF OFF Solar panel 38[V] less OFF Fuel cell 25[V] or more ON Solar panel 38[V] less OFF Fuel cell 25[V] less OFF Battery OFF Battery ON Fig.2 Example of energy control condition (Part 1) Solar panel 30[V] or more ON 3. Energy selection architecture The software architecture of energy selection is explained in Figs.2 to 5. Fuel cell Motor current 0[A]<i≦2[A] Condition (a) (Fig.2): The electric wheelchair is stopped. If the motor current is zero, while voltage of the solar panel is over 38.0 V, the solar panel is used. If the motor current is zero, while the voltage of the fuel cell is over 25.0 V, the fuel cell is used. If the voltages of the solar panel and the fuel cell are less than the preset values, the battery is used. Fuel cell Battery OFF OFF Solar panel 30[V] less OFF Fuel cell 24[V] or more ON Solar panel 30[V] less OFF Fuel cell 24[V] less OFF Battery OFF Battery ON Fig.3 Example of energy control condition (Part 2) Condition (b) (Fig.3): The electric wheelchair is stopped. The motor current is over zero and less than 2.0 A, the voltage conditions for the solar panel and fuel cell are reduced to 30.0 V, and 24.0 V, respectively. Priority order remains unchanged. Solar panel OFF Fuel cell 24[V] or more ON Battery OFF Motor current 2[A]<i≦4[A] Condition (c) (Fig.4): Solar panel The motor current is over 2.0 and less than 4.0 A, the solar panel is not used because the current value is over the solar panel limitation. When the voltage is over 24.0 V, the fuel cell is used. OFF Fuel cell 24[V] less OFF Battery ON Fig.4 Example of energy control condition (Part 3) Condition (d) (Fig.5): The motor current is over 4.0 and less than 20.0 A, the solar panel and the fuel cell are not used because the current values are above the limitations of the solar panel and the fuel cell. Motor current 4[A]<i≦20[A] Solar panel Fuel cell Battery OFF OFF ON Fig.5 Example of energy control condition (Part 4) 1637 Illumination sensor Solar panel PC for illumination measurement Measurement apparatus Energy control board and battery Hydrogen tank Fig.6 Fabricated hybrid electric wheelchair Fig.7 Energy control board 1638 Fuel cell 4. Fabricated hybrid robotic wheelchair R un Fuel cell voltage [V] 50 [W] We conducted the experiments on the energy source selection between the solar panel, the fuel cell, and the battery. Fig.3 shows the experimental results of the proposed system. 0 Fuel cell power 5. Experiments S to p [A] Fuel cell current Fig.6 displays the fabricated hybrid robotic wheelchair. A YAMAHA JW-1 was reinforced, and used as the main body of the experimental set up. In this configuration, the photovoltanic solar cells (the solar panel), the fuel cell, and the battery are installed on the top, on the back, and under the wheelchair, respectively. The energy control system and hydrogen tanks are installed on the back of the wheelchair. Fig.7 shows the expanded photograph of the energy control board. T u rn S to p 8 .0 0 120 0 0 50 T im e [ s] 95 Fig.9 Experimental results of electric wheelchair movement using fuel cell (low speed mode, low) Run Stop Motor Current Solar Current Stop T u rn 8 .0 [V] Solar power [W] 0 100 50 [W] Solar voltage [V] 50 0 -20 S to p R un 0 Fuel cell voltage 0 S to p [A] Fuel cell current Turn Fuel cell power Current [A] 8.0 0 120 0 0 50 T im e [s ] 94 Fig.10 Experimental results of electric wheelchair movement (high speed, high) 4 Solar radiation [mW/m2] 10 120 100 50 Time [s] 100 80 145 P[W] 0 0 Fig.8 Experimental results of electric wheelchair movement using solar panel and battery 60 40 20 0 -20 20 V[V] Fig.11 Experimental results of P-V characteristics of fuel cell 1639 30 The conditions of “low speed mode” and “low” (Fig.9): When the electric wheelchair was running straight, the driving current and power were approximately 2.4 A and 50 W. When the wheel chair was turning, the current and power were increased to 4.5 A and 90 W. The condition of “high speed mode” and “high” (Fig.10): Motor Solar Fuel cell Current [A] 4.0 5.3 Energy selection experiments Fig.12 exhibits the experiments of the energy source selection. Here, four test patterns were conducted; (1) “Low speed mode”, “low”, approximately 1.4 km/h, (2) “Low speed mode”, “high”, approximately 2.4 km/h, (3) “High speed mode”, “low”, approximately 3.0 km/h, (4) “High speed mode”, “high”, approximately 3.4 km/h. The results of (1)-(4) are displayed from top to bottom in Fig. 12. The experimental results show that the wheelchair was able to run using the solar panel under the experimental conditions of (1), (2), and (3), however was not able to run under the condition of (4). Turn Stop 0 Current [A] -2.0 0 8.0 Turn 6.0 50 stop 100 Turn Motor Stop Solar Fuel cell Run(H) 4.0 119 Stop 2.0 0 -2.0 0 8.0 Turn 6.0 50 Motor Stop Solar Fuel cell Stop Run(L) 4.0 Turn 96 Stop 2.0 0 -2.0 0 8.0 6.0 50 Turn stop 100 Motor Stop Turn Solar Fuel cell Run(H) 4.0 Stop 2.0 0 -2.00 At the beginning of running, the driving current and power were over 5.0 A and 100 W. Fig.11 shows the experimental results of P-V characteristics of the fuel cell. The experimental results show that the power was reduced as the voltage was increased. It was confirmed that the wheelchair was able to run at the low speed mode. Stop 2.0 Current [A] 5.2 Experiments of fuel cell Figs.9 and 10 show the experimental results of the fuel cell. Here, “low speed mode” and “high speed mode” are the prepared selection modes of the YAMAHA JW-1. In each mode, a user can change its speed by inclining the joy stick. “low” condition in figures means that the joy stick was inclined approximately 10 degrees, and “high” condition means that the joy stick was inclined completely. 8.0 6.0 Run(L) Current [A] 5.1 Experiments of solar panel and battery Fig.8 displays the experimental results of the selection of the solar panel and the battery. The experimental results show that the motor driving current was between 0.0 to 2.5 A. The solar panel current was approximately the same value as the driving current. When the current was over 2.5 A, the battery was used. It was therefore confirmed that when the current was small, the solar panel energy was used as the main energy source, and when the current was large, the battery was used. Time[s] 50 78 Fig.12 Experimental results of electric wheelchair movement using solar panel, fuel cell, and battery 5.4 Discussions We confirmed that the robotic wheelchair was able to run using the proposed energy control system. The speed of the wheelchair was low therefore further improvements will be required. 6. Conclusions A hybrid robotic wheelchair powered by three energy sources, a battery, a photovoltanic solar cell, and a hydrogen fuel cell is proposed in this paper. We also propose an energy control system which is able to select the energy source optimally according to the operating conditions. It is confirmed from the experimental results that the hybrid robotic wheelchair is able to run using the proposed energy control system. However, the speed of the wheelchair is low, and improvements will be required. The design of the energy control system using a power capacitor must be addressed in future research. This work was supported by MEXT.HAITEKU 2007. 1640