Exam 2 13 October 2017, questions Business Logistics (Deakin University) Studocu is not sponsored or endorsed by any college or university Downloaded by dannyy_le (daniel.le.dl94@gmail.com) MMM267 Business Logistics T2 2017 DEAKIN UNIVERSITY FACULTY OF BUSINESS AND LAW MMM267 Business Logistics Trimester 2, 2017 Sample Final Examination Special Instructions This examination is CLOSED BOOK. Reading materials are NOT ALLOWED. Calculators ARE ALLOWED. However use of any electronic communication device (e.g. mobile phone/laptop/PDA etc.) is not permitted at any time during the examination. Perusal time is 15 MINUTES and writing time is 2 HOURS. This examination comprises of 6 questions of 10 marks each. Some questions may have more than one part. No choices are available for this examination – therefore all questions and all parts of each question have to be attempted. All working steps must be shown for the numerical questions/parts of questions. This examination is worth 60 marks and together with the 40-mark assignment collectively constitutes the mandatory assessment items for this unit. There is NO HURDLE requirement – you need to get a minimum of 50 marks as the sum total of your assignment and final exam marks in order to overall pass this unit. Please use the script booklet/s provided for your written responses, making sure that each question is clearly numbered. Please write your Deakin Student ID number CORRECTLY & LEGIBLY on the first page of your answer booklet/s. This examination question paper MUST be handed in with any used answer booklets at the end of the examination. Page 1 of 5 Downloaded by dannyy_le (daniel.le.dl94@gmail.com) MMM267 Business Logistics T2 2017 Question 1 (10 marks). Briefly discuss each of the four ‘foundation’ elements underlying supply chain management. (10 marks) Question 2 (10 marks). (a) Why or why not should a firm ever consider outsourcing its core business? (3 marks) (b) You are given the following information: Costs Make Option Buy Option Fixed $62,500 $2,500 Variable $7.50 $9 (i) Find the break-even quantity and the total cost in dollars at the break-even point. (4 marks) (ii) What will be the right decision for the firm if the annual requirement is 30,000 units? (3 marks) Question 3 (10 marks). (a) What is a weighted criteria supplier evaluation system? (3 marks) (b) DBS Manufacturing Company is performing an annual evaluation of one of its suppliers. A score based on a scale of 0 (unsatisfactory) to 100 (excellent) has been assigned for each performance category deemed critical in assessing this supplier as per the following table: Performance Criteria Score Weight Technology 85 10% Page 2 of 5 Downloaded by dannyy_le (daniel.le.dl94@gmail.com) MMM267 Business Logistics T2 2017 Quality Responsiveness Delivery Cost Environment Business 95 90 80 90 75 95 25% 15% 15% 20% 5% 10% (i) How would you evaluate this particular supplier? Give your recommendation in accordance with the following vendor rating scheme used by DBS Manufacturing Company: Score < 50 – Unacceptable; supplier dropped from further business 50 ≤ Score < 70 – Conditional; supplier needs development work to improve 70 ≤ Score < 90 – Certified; supplier meets intended standard of performance Score ≥ 90 – Preferred; supplier exceeds current performance standards (3.5 marks) (ii) By how much would the supplier need to improve their score under ‘Environment’ while keeping their scores under all other criteria unchanged to move up to the next highest rating? (3.5 marks) Question 4 (10 marks) (a) In the context of supply chain management, explain what you understand by the bullwhip effect. (4 marks) (b) The owner of the Chocolate Outlet Store wants to forecast demand. Demand for the five preceding years is shown in the following table: Year 1 2 3 4 5 Demand (kilograms) 46,000 49,000 53,500 49,200 48,800 Weights 20% 25% 55% (i) Forecast the demand for Year 6 using a 3-year weighted moving average method. (3 marks) Page 3 of 5 Downloaded by dannyy_le (daniel.le.dl94@gmail.com) MMM267 Business Logistics T2 2017 (ii) How will your forecast change if the weights were all equal for the years 3, 4 and 5? (3 marks) Question 5 (10 marks) (a) What are the main assumptions underlying the EOQ inventory model? (3 marks) (b) Given an annual requirement on 49,400 units, ordering cost per order of $85, inventory carrying cost of 2% and a unit cost of $250, calculate the EOQ and the total inventory cost. (7 marks) Question 6 (10 marks) (a) What are the five key concepts of lean production as per the Toyota Production System? (3 marks) (b) Deakin Compressors uses a lean production assembly line to make its compressors. In one assembly area, the demand is 50 parts per eight-hour day. It uses a container that holds four parts. It typically takes a full day’s shift to round-trip a container from one work centre to the next and back again. Deakin also desires to hold a 7.5% safety stock of this part in the system. How many containers should Deakin be using if it follows a Kanban system? (7 marks) *** End of Questions *** Page 4 of 5 Downloaded by dannyy_le (daniel.le.dl94@gmail.com) MMM267 Business Logistics T2 2017 A selection of mathematical formulae from the weekly topics relevant for this examination: 1) If the Total making cost equation at the break-even point is aX + b = Y; and the Total buying cost equation at the break-even point is mX + c = Y, then X = (c – b)/(a – m). 2) Weighted criteria supplier evaluation score = Σ(Scorei x Weighti), for i = 1, 2, 3, …, n. 3) 3-period WMA forecast for Period 4 = W1 x D1 + W2 x D2 + W3 x D3 where W1 is the weight given to the first (oldest) period, W2 is the weight given to the second (middle) period and W3 is the weight given to the third (most recent) period. D1, D2 and D3 correspond to the quantities of actual demand in the first, second and third periods respectively. 4) Inventory turnover ratio = Cost of goods sold/Avg. Inventory. 5) EOQ = √(2 x R x S/k x C), where R is annual requirement, S is ordering cost per order, k is the percentage holding rate (i.e. carrying cost) and C is the unit cost per unit of inventory. 6) Total inventory cost for EOQ order size = (R x C) + (R/EOQ x S) + (EOQ/2 x k x C). 7) Kanban no. of containers = D x T x (1 + S)/C, where D is demand rate, T is time taken for a container roundtrip, S is the safety stock percentage and C is the no. of units per container. Page 5 of 5 Downloaded by dannyy_le (daniel.le.dl94@gmail.com)