WellTracerTM Technology Gas Lift Surveillance Tool Gas Lift Objectives and Process Lift as deep as possible within constraints of production system Inject gas lift requirements through one single valve station Maintain an optimal gas rate under stable or steady-state conditions © 2006 Weatherford. All rights reserved. 1 WellTracerTM Technology & Application Weatherford is a licensed distributor of the WellTracerTM Technology. Technology developed by Shell Over fifteen years in development Proven in over 600 gas lift wells © 2006 Weatherford. All rights reserved. 2 WellTracerTM Technology & Application WellTracer® creates a snapshot of the well performance by injecting the CO2 into the gas lift injection line and its concentration is recorded at the well head Injected CO2 travels through the tubingcasing annulus into the tubing through injection point/s Travel velocities inside tubing and casing are used to back calculate operating lift depth/s © 2006 Weatherford. All rights reserved. 3 WellTracerTM Technology & Application • WellTracer® offers a low cost effective method to quickly and reliably determine lift gas entry points in the well. Detect operating lift depth Detect multiple points of injection Detect tubing leaks Identifies lift gas rate through each injection point Identifies how much lift gas goes to each string of a dual completion well © 2006 Weatherford. All rights reserved. 4 WellTracerTM Movie Clip WELLTRACER MOVIE © 2006 Weatherford. All rights reserved. 5 WellTracer® Advantages • No Deferment Avoids shutting well in and stopping production • Safe No well intervention and minimize HSE exposure • Accurate Lift depth determination directly related to surface data Identifies small points of injection better than flowing surveys • Quick & Simple Minimal equipment hookup Able to survey at least two wells per day. © 2006 Weatherford. All rights reserved. 6 WellTracer® Advantages • Inexpensive Suitable for inclusion in regular operating procedures • Flexible and Deviated wells Suitable for cases where pressure surveys are not feasible such as surging wells and Highly Deviated wells • Dual wells WellTracer® help analyzing the Dual wells more efficiently WellTracer® establish the injection rate going into each string more accurately and also establishes the injection rate amount through individual injection point © 2006 Weatherford. All rights reserved. 7 WellTracerTM Survey Preparation Pre-Job Preparations: – WT analyst, and PT’s identifies the well candidates for WT survey – Gather current well data and operating parameters (fluid/gas rates, valve depths, wellbore schematic) – WT analyst and PT prepare WinGLUE models and verify all the information in the models for the selected wells – Record and review flowing WHP and CHP for stable flow, inspect fluid and gas measurement equipment, review fluid/gas measurement methods – WT analyst run the WinGLUE model and create procedure with estimated return times for the job – Determine location for CO2 & N2 bottles, tapping points, sump availability, crane, test separator, and etc – Plan logistics with field operations personnel & supervisors during IAP (Integrated Activity Planning) © 2006 Weatherford. All rights reserved. 8 WellTracerTM Survey Preparation SAMPLE PRE JOB SITE SURVEY REPORT © 2006 Weatherford. All rights reserved. 9 WellTracerTM Survey Preparation On-Site Survey – Record operating fluid level in casing with Echometer – Setup CO2 bottle and injection manifold – Record Injection gas measurement with Clamp-on meter – Setup Well Tracer Analyzer unit on wellhead/flowline tapping point – Inject CO2 slug, monitor well, record results – Get well test during WT survey for analysis © 2006 Weatherford. All rights reserved. 10 Well Setup for WellTracerTM For BSP or offshore operation in surveying gas-lift wells on a field wide basis – plan for components which allow for easy and safe movement to the different well sites within the constraints of the platform facilities. © 2006 Weatherford. All rights reserved. 11 Well Setup for WellTracerTM © 2006 Weatherford. All rights reserved. 12 Well Setup for WellTracerTM © 2006 Weatherford. All rights reserved. 13 Well Setup for WellTracerTM © 2006 Weatherford. All rights reserved. 14 Well Setup for WellTracerTM The clamp-on, portable gas meter for both onshore and offshore is available for confirming field gas measurement devices © 2006 Weatherford. All rights reserved. 15 Clamp-on Meter and WT- Comparison WELL NO SINGLE / DUAL WT SURVEY ESTIMATED GAS BASED ON WT ANALYSIS, M3/D INJECTION RATE – CLAMPON FLOWMETER, M3/D % VARIANCE 1 LRA 03 U/L (DUAL) 27,800 28,000 1 2 LRA 03 LOWER (SINGLE) 32,600 32,000 2 3 LRA 03 UPPER (SINGLE) 8,200 28,000 71 4 LRA 10 UPPER (SINGLE) 31,850 36,000 12 5 LRA 11 U/L (DUAL) 74,000 66,000 11 6 LRA 11 LOWER (SINGLE) 34,500 39,000 12 7 LRA 11 UPPER (SINGLE) 29,100 31,000 6 8 LRA 18 U/L (DUAL) 61,700 52,000 16 9 LRA 18 LOWER (SINGLE) 24,350 28,800 15 10 LRA 18 UPPER (SINGLE) 29,750 27,700 7 11 LRA 21 LOWER (SINGLE) 33,300 33,000 1 12 LRA 27 U/L (DUAL) 49,600 52,000 5 13 LRA 27 LOWER (SINGLE) 15,700 22,000 29 14 LRA 27 UPPER (SINGLE) 26,000 21,000 19 15 LRA 32 (SINGLE) 13,300 14,000 5 16 LRA 33 UPPER (SINGLE) 40,000 37,000 8 © 2006 Weatherford. All rights reserved. 16 Well Setup for WellTracerTM A Well Analyzer – echometer – is used for determining the operating fluid level in the production casing. © 2006 Weatherford. All rights reserved. 17 WellTracerTM © 2006 Weatherford. All rights reserved. 18 WellTracerTM Project Results Total 56 wells (63 strings) surveyed 29 (52%) wells were found to be lifting from single point 27 wells (48%) were found to be multi-pointing, majority of which were not identified during normal FTS 4 wells identified for the potential tubing leaks It is estimated that 750,000 m3/day of gas is being over injected over calculated optimum gas injection rate The potential oil gains are estimated at 400 m3/day WT analysis identified that the improvement needed with injection gas allocation and metering Average WT survey time was 4-6 hrs. 2011 Gas-Lift Workshop Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 19 WellTracerTM Project Results Most common parameters causing over-injection and loss in production for the problem wells. Port erosion from the wet gas (to be confirmed after GLV change out) and higher differential across the operating valves Choking back the wells with PPO valves Multi-pointing No surface control Leaky valves Tubing leaks Oversized Tubing Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 2011 Gas-Lift Workshop 20 WellTracerTM Analysis- Example 1 Well has valve interference – Lift gas has lower CO2 concentration than produced gas – As injection rate fluctuates, the CO2 concentration baseline fluctuates – Valves change out completed after WT survey and well is producing an additional 75 m3/day of oil Top 2 Dummy Valves 3rd WFT RF-1BL Valve (3/16”): 45% 4th WFT RF-1BL (3/16”): 43% 5th Orifice Valve (3/16”): 12% 2.2 2.0 Concentration (%) 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0:00:00 0:33:20 1:06:40 1:40:00 2:13:20 2:46:40 3:20:00 3:53:20 4:26:40 5:00:00 Time (hh:mm:ss) WellTracer Concentration vs Time (C vs. T) Well: [GLUE] WORK,EXAMPLE,EXAMPLE 1,23 CO2 Concentration Total Transit 2 (2603 MD - Dummy - Dummi Total Transit 1 (1381 MD - Dummy - Dummi Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 24-Jan- 2011 Gas-Lift Workshop Total Transit 3 (3604 MD - Weatherford R 21 WellTracerTM Analysis Pressure (kPag) -0 -0 1000 2000 4000 5000 6000 Gradient plot shows valve interference during the WT survey. Changed 4th PPO valve to 3/16” orifice valve and oil rate increased by 75 m3/day. 200 400 Depth (meters) 3000 600 800 1000 1200 1400 Depth vs Pressure (D vs. P) LIQUIDS (m 3/day) Oil 196.70 Water 148.35 Well: [GLUE] WORK,EXAMPLE,EXAMPLE 1,23 Total 345.05 Production Pressure Model: MMSM Measured Injection Pressure Model GAS (m 3/day) Form 15,000.00 Inj.24-Jan-2011 12,000.00 19:28:22 Total 26,600.00 Measured Valve Opening Pressure Pr e s s ur e (k Pag) G/L Ratio (m 3/m 3) THP Form GOR 76.26 Measured VPC Valve670 Begin Flow Pressure CHP 6,033 Total GLR 77.09 Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 2011 Gas-Lift Workshop 22 WellTracerTM Analysis- Example 3.4 3.2 Example 2: Top 2 Dummy Valves 3rd WFT RF-1BL Valve (8/64”): 34% 4th Orifice Valve (12/64”): 66% Bottom 2 dummy Valves 3.0 2.8 Concentration (%) 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1.0 0:00:00 0:33:20 1:06:40 1:40:00 2:13:20 2:46:40 3:20:00 3:53:20 4:26:40 Time (hh:mm:ss) WellTracer Concentration vs Time (C vs. T) Well: [GLUE] EXAMPLE,EXAMPLE,EXAMPLE 2,23 24-J CO2 Concentration Total Transit 2 (2493 MD - Dummy - Dummi Total Transit 1 (1552 MD - Dummy - Dummi Total Transit 3 (3337 MD - Weatherford R Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 2011 Gas-Lift Workshop 23 WellTracerTM Analysis Pressure (kPag) -0 -0 1000 2000 3000 4000 5000 7000 8000 9000 Example 2: Oil Rate= 108 m3/day Water Rate= 186 m3/day Formation Gas= 8,500 m3/day Injection Gas= 23,000 m3/day 200 400 600 Depth (meters) 6000 800 1000 1200 1400 1600 1800 Depth vs Pressure (D vs. P) Well: [GLUE] WORK,EXAMPLE,EXAMPLE 2,23 24-Jan-2011 19:21:51 Production Pressure Model: MMSM Measured Valve Opening Pressure Measured Injection Pressure Model Measured VPC Valve Begin Flow Pressure Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 2011 Gas-Lift Workshop 24 WellTracerTM Analysis 18000 16000 Gas Rate (m3/day) 14000 12000 10000 8000 6000 4000 2000 -0 -0 1000 2000 3000 4000 5000 6000 Pressure (kPag) Injection vs Pressure (I vs. P) Well: [GLUE] WORK,EXAMPLE,EXAMPLE 2,23 Valve 3 Weatherford RF1-BL 3/16 T/C Operating Points Valve 4 Camco BKO-3 3/16 VPC Design Operating Points 24-Jan-2011 19:19:36 Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 2011 Gas-Lift Workshop 25 WellTracerTM Analysis- Example 5.0 Example 3: 6 GL valves Dummy Valve in 1st and 5th Mandrel Unloading in 2nd, 3rd, 4th Mandrel Orifice in 6th Mandrel 4.5 Concentration (%) 4.0 3.5 3.0 2.5 2.0 0:00:00 0:33:20 1:06:40 1:40:00 2:13:20 2:46:40 3:20:00 3:53:20 4:26:40 Time (hh:mm:ss) WellTracer Concentration vs Time (C vs. T) Well: [GLUE] WORK,EXAMPLE,EXAMPLE 3,23 24-Jan- CO2 Concentration Total Transit 2 (2615 MD - Camco BKR-5 3 Total Transit 1 (1732 MD - Dummy - Dummi Total Transit 3 (3625 MD - Camco BKR-5 3 Feb. 7 - 11, 2011 © 2006 Weatherford. All rights reserved. 2011 Gas-Lift Workshop 26 Larut 18 Dual WT Survey 9.40 11.8 9.30 11.6 9.20 11.4 Concentration (%) Concentration (%) 9.10 9.00 8.90 8.80 8.70 11.2 11.0 10.8 10.6 8.60 10.4 8.50 10.2 8.40 8.30 0:00:00 1:06:40 2:13:20 3:20:00 4:26:40 5:33:20 10.0 0:00:00 1:06:40 2:13:20 4:26:40 5:33:20 Time (hh:mm:ss) Time (hh:mm:ss) DUAL LONG SURVEY DUAL SHORT SURVEY WellTracer Concentration vs Time (C vs. T) 3:20:00 Well: [WFTBR] LARUT,A,18,U 08-Oct-2012 16:57:54 WellTracer Concentration vs Time (C vs. T) Well: [WFTBR] LARUT,A,18,L 09-Oct-2012 10:47:31 CO2 Concentration Total Transit 2 (1492 MD - Weatherford R CO2 Concentration Total Transit 2 (1464 MD - Weatherford R Total Transit 1 (776 MD - Weatherford RF Total Transit 3 (1951 MD - Weatherford R Total Transit 1 (795 MD - Weatherford RF Total Transit 3 (1670 MD - Tubing Leak - © 2006 Weatherford. All rights reserved. 27 Larut 18 Single WT Surveys DUAL LONG SURVEY 10.0 12 9.8 11 Concentration (%) Concentration (%) 9.6 9.4 9.2 10 9 9.0 8 8.8 8.6 0:00:00 1:23:20 2:46:40 4:10:00 5:33:20 6:56:40 8:20:00 9:43:20 7 0:00:00 1:06:40 2:13:20 Time (hh:mm:ss) Concentration Vs. Time Well: [WFTBR] LARUT,A,18 SINGLE,U 31-Aug-2012 01:35:03 3:20:00 4:26:40 5:33:20 6:40:00 7:46:40 Time (hh:mm:ss) Concentration Vs. Time Well: [WFTBR] LARUT,A,18 SINGLE,L CO2 Concentration CO2 Concentration Total Transit 1 (776 MD - Weatherford RF Total Transit 1 (795 MD - Weatherford RF Total Transit 2 (1492 MD - Weatherford R Total Transit 2 (1464 MD - Weatherford R Total Transit 3 (1951 MD - Weatherford R Total Transit 3 (1670 MD - Tubing Leak - 31-Aug-2012 01:20:05 Total Transit 5 (2295 MD - Weatherford R Total Transit 4 (1942 MD - Weatherford R SINGLE SHORT SURVEY © 2006 Weatherford. All rights reserved. SINGLE LONG SURVEY 28 Larut 18 Short Single WT Survey 11.0 10.8 Concentration (%) 10.6 10.4 10.2 10.0 9.8 9.6 9.4 0:00:00 1:23:20 2:46:40 4:10:00 5:33:20 6:56:40 8:20:00 Time (hh:mm:ss) WellTracer Concentration vs Time (C vs. T) Well: [WFTBR] LARUT,A,18,U 15-Oct-2012 10:16:53 CO2 Concentration Total Transit 2 (1492 MD - Weatherford R Total Transit 1 (776 MD - Weatherford RF Total Transit 3 (1951 MD - Weatherford R © 2006 Weatherford. All rights reserved. 29 Larut 18 Dual Short Pressure (kPag) 1000 -0 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 200 400 Depth (meters) 600 800 1000 1200 1400 1600 1800 2000 Well Tes t Date: 14-A ug-2012 00:00:00 LIQUIDS (m 3/day) GAS (m 3/day) Oil 39.00 Form 13,000.00 Water 39.00 Inj. 40,722.00 Total 78.00 Total 53,722.00 Depth vs Pressure (D vs. P) Well: [WFTBR] LARUT,A,18,UPr e s s08-Oct-2012 17:02:23 ur e (k Pag) G/L Ratio THP CHP Production Pressure Model: MMSM © 2006 Weatherford. All rights reserved. (m 3/m 3) 333.33 688.74 Form GOR Total GLR Measured Valve Opening Pressure Perf Depth 2,673.00 Tubing Water Cut Measured Injection Pressure Model 1,724 9,411 Cas ing Choke Evaluation Pr e s s ur e s (k Pag) SBHP 18,561 Inj. Depth FBHP 6,332 PI Draw dow n 12,229 M 50 Measured VPC Valve Begin Flow Pressure 0.0 1,950.90 0.006 M 30 Larut 18 Dual Long Pressure (kPag) -0 -0 2000 4000 6000 8000 10000 Vertical Depth (meters) 500 690 702 TVD TVD 776 795 MD MD 1000 1128 TVD 1146 TVD 1464 MD 1492 MD 1264 TVD 1670 MD 1500 1444 TVD 1450 1449 1942 1951 MD 1668 TVD 1674 1673 2295 MD 2304 2000 Depth Vs. Pressure/Temperature Well: [WFTBR] LARUT,A,18,L Well Test Date: 13-A ug-2012 00:00:00 LIQUIDS (m 3/day) GAS (m 3/day) Oil 8.00 Form 8,000.00 Water Inj. 20,978.00 31-Aug-2012 00:35:07 9.00 Total 17.00 Total 28,978.00 Production Pressure Model: MMSM Mandrel 5 (Production String Entry/Open) Measured Injection Pressure Model Mandrel 6 (UPPO/Closed) THP Measured Valve Opening Pressure Mandrel 9 (UIPO/Open) Measured VPC Valve Begin Flow Pressure Measured Valve Closing Pressure Mandrel 2 (UPPO/Closed) Mandrel 3 (UPPO/Closed) © 2006 Weatherford. All rights reserved. Pr e s s ur e (k Pag) 1,350 CHP 9,411 Perf Depth Water Cut G/L Ratio (m 3/m 3) Form GOR 1,000.00 Total GLR 1,704.59 2,626.50 53 Tubing Casing Choke Evaluation Pr e s s ur e s (k Pag) SBHP 18,078 Inj. Depth FBHP 4,909 PI Draw dow n 13,169 0.0 1,670.00 0.001 31 Larut 18 Dual Analysis • The total estimated gas rate during Dual survey is 61,700m3/day • It is estimated that long string is taking 34% (20,980m3/day) of the total gas and short string is taking 66% (40,720m3/day) of the total gas. • First Return from the short string is taking 27% (16,660m3/day), second return 12% (7,400m3/day), and third return taking 27% (16,660m3/day). • During the short single survey, the injection rate was changed from 22,000m3/day to 37,000m3/day right at the first return was traced at the surface. • The return from the long string was traced after 28mins of 2nd return from the short string and almost 1.10hrs before the 3rd return from the short string. It shows the possible tubing leak between 2nd and 3rd mandrel depths of short string with closer proximity to 2nd mandrel depth. • R-1D valve for short string and long string should be open based on the current conditions but they are not taking any gas as per WT analysis. © 2006 Weatherford. All rights reserved. 32 Larut 18 Dual Analysis • FL using Echometer clearly shows 3 valve stations for each string and FL is above the bottommost mandrels for each side. • Based on given conditions, there should not be any issue transferring to the bottommost valves. Please verify valve details. • WT survey was run right after valve change out. Replaced top two PPO valves for both strings. Ran 10/64” RO-1 for short string and 8/64” RO-1 for long string in 3rd mandrel. 4th valve is dummied for long string and short string has R-1D valve with 1110 Psi TRO pressure. • Showed one return from short string at 7.15hrs. Did not survey Long string since well couldn’t flow after valve change out. • Multi-pointing eliminated from short string after valve change out. • Estimated injection gas rate is 23,500m3/day assuming Long string wasn’t taking any injection gas during this Survey. • Well test doesn’t show drop in the liquid rate for short string but long string is producing 5 m3/day liquid (10m3/day liquid drop) after valve change out. © 2006 Weatherford. All rights reserved. 33 Larut 18 Dual Recommendations • The short string was taking quite high amount of gas before valve change out. After eliminating multi-pointing issue, savings of around 17,000m3day of injection gas has been achieved. • The difference in the liquid rate in the well tests conducted during single and dual short survey is not much but for the long string it shows dramatic difference in the liquid rates (17m3/day to 138m3/day). • There is only 4,000 m3/day of difference in the injection gas rate (20,980m3/day during Dual long and 24,350 during Single long). Please verify the well test conducted during single survey. • Wireline had difficulty pulling the GLV’s. There is possible wax deposition issue for Long string. Wireline is planning to run caliper log soon to find the tubing leak. • First Identify and fix the tubing leak for long string. Please run tubing pack-off for isolating tubing leak depth for Long string. • Pull and Investigate the issue for bottommost R-1D valve for short string if no issue with wireline. • Provide final recommendations once above information is available. © 2006 Weatherford. All rights reserved. 34 WellTracerTM _ Useful Optimization Tool • Each gas-lift well should have a WellTracerTM survey run at least once a year to verify gas-lift efficiency or performance. • WellTracerTM is the only troubleshooting tool available for accurate identification of gas injection points in dual, gas-lifted wells. • A consistent surveillance program can insure that all gas-lift wells are lifting as efficiently as possible and production is optimized with minimum well intervention. © 2006 Weatherford. All rights reserved. 35 WellTracerTM _ Useful Optimization Tool • Frees up wireline to focus on other important surveillance/integrity tasks. Static Pressure surveys Zone changes Other important well intervention work related to downhole equipments such as SSSV, sliding sleeve, GLV change out and etc • Improve surveillance in well reservoir management workflow by allowing wells to be reviewed each year It was identified that FGS is run when there is loss in the liquid rate More surveillance for Gas Lifted wells will increase production, save injection gas, compression and maintenance costs © 2006 Weatherford. All rights reserved. 36 WellTracerTM _ Useful Optimization Tool • WT does not require any well intervention and will virtually eliminate any costs related to fishing and production loss due to downtime • Team members comprising of WT analyst, Production Technologies, Gas Lift focal point, and Reservoir Engineer can look at all the aspects of Nodal Analysis for problematic wells fairly quickly and put together proper recommendations to optimize the wells production. It allows everyone involved to utilize their time efficiently to focus on problematic wells. © 2006 Weatherford. All rights reserved. 37 WellTracerTM Technology QUESTIONS & DISCUSSIONS Jayu Sadare __ +971.56.216.1902 Ron Schmidt __ +971.4.3125000 or +1.281-382-9638 © 2006 Weatherford. All rights reserved. 38