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F-5602A21BR-A-503-01 INSPECTION AND TEST PLAN

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CLIENTE
Customer
UPM S.A.
IMPIANTO
Plant
Planta industrial de Producción de
celulosa
LOCALITA'
Location
FRAY BENTOS, URUGUAY
DOC. N°
F-5602A21-BR - A-503
SPIG S.p.A.
Via Per Borgomanero, 34 - 28040 Paruzzaro (NO) Italy
Tel. +39.322.245401 Fax +39.322.245499
https://www.babcock.com/en/spig
E-mail: spiginformation@babcock.com
FOGLIO
Sheet
1
COMMESSA
Job
DI
Of
16
F-5602A21-BR
INSPECTION AND TEST PLAN
01
24/09/2021
SECOND ISSUE
MS
JD
MA
00
25/05/2021
FIRST ISSUE
JD
GC
MA
REV
DATA/ Date
REVISIONE / Revision
ESEGUITO DA
Made by
VERIFICATO DA
Checked by
APPROVATO DA
Aprroved by
FOR INFORMATION
FOR CONSTRUCTION
FOR APPROVAL
AS BUILT
STATUS
® ALL RIGHTS RESERVED. THIS DRAWING IS THE PROPERTY OF SPIG S.P.A. (A BABCOCK &WILCOX COMPANY).
This document does not provide for or anyway imply any transfer of SPIG'S IP Rights from SPIG S.p.A. to the Party receiving this document.
The contents of this document must not be used, reproduced, lent out or divulged by the Party receiving this document for any other purpose than agreed upon in writing
between the latter and SPIG S.p.A.
CLIENTE
Customer
PROGETTO
Project
IMPIANTO
Plant
LOCALITA'
Location
DOC. N°
UPM S.A.
WET COOLING TOWER
Planta industrial de Producción de celulosa
FRAY BENTOS, URUGUAY
FOGLIO
Sheet
REVISIONE
Rev.
COMMESSA
Job
F-5602A21-BR-A-503
2
DI
Of
16
1
F-5602A21-BR
INDEX OF ITP
A) MECHANICAL EQUIPMENT
A1.
A2.
A4.
A5.
FAN ………………………………….………….…………………..……………………………….
GEAR REDUCER ……………………………………………………………………………………….
DRIVING SHAFT(COUPLING-SPACER) ………………………………………………………..
INSTRUMENTS ………………………..…………………………………………………………
3
4
5
6
B) INTERNAL COMPONENTS
B1.
B2.
B3.
B4.
7
FILLING ………………………….…………………………...……………………………
8
DRIFT ELIMINATORS …………..……………………………………………..……………….
9
SPRAY NOZZLE ………………………………………………………………...…………………
10
FRP MAIN HEADER AND SADDLES ……………………………………………...………………………..
Documento di proprietà SPIG S.p.A. La società tutela i propri diritti da esso derivati in sede civile e penale a termini di legge.
C) STRUCTURE & COMPONENTS
C1.
C2.
C3.
C4.
C5.
FRP PROFILES ……………………………………………………………………………….
STEEL WORKS & SS BASE PLATES …………………………………………………………….
FRP FAN STACK …………………………………………………………………………...……..
FRP PANELS …………………………………………………………………………………………..
NUTS & BOLTS ………………………………………………………………………….………..
11
12
13
14
15
E) OTHER ELEMENTS (not listed before)
E1. OTHER ELEMENTS………………………………………………………………………..…………..
16
NOTE:
ESEGUITO DA
Made by
VERIFICATO DA
Verified by
APPROVATO DA
Approved by
DATA
Date
REVISIONE
Revision
JD
MS
GC
JD
MA
MA
25/05/2021
24/09/2021
0
0
Sistema Gestione Qualità
Quality Management System
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
IMPIANTO
Plant
SPIG Order No.
Planta industrial de Producción de celulosa
Manufacturer Ref. No
FOGLIO
Serial No.
Date
24/09/21
DI
3
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
DATA
1
Revision
Of
16
F-5602A21-BR
Ordered Quantity
Location
FAN
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
A1
DOC. N.
UPM S.A.
PROGETTO
Project
2: B&W SPIG
DESCRIPTION
EXTENSION
4 = Owner
3 = UPM S.A.
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
TYPE OF ACTIVITY
1
2
3
4
SIGNATURE / DATE
1
2
3
REMARK
4
A1.1
100%
MATERIAL CERTIFICATES (Blade / hub)
SPIG data sheet
EN 10204 - 2.2
P
R
R
R
A1.2
100%
DIMENSIONAL CHECK (Blade / Hub)
Vendor Drawings
Report
P
SW
R
R
During test witness - Spot basis
A1.3
100%
HUB BALANCE - STATIC
Report
P
SW
R
R
W on 1 unit
A1.4
100%
BLADE MOMENTUM BALANCING - STATIC (with master blade)
Report
P
SW
R
R
W on 1 unit
A1.5
100%
SURFACE PROTECTION CHECK
Vendor procedure
Report
P
SW
R
R
During test witness - Spot basis
A1.6
100%
CALIBR. CERTIFICATE MEASURING INSTRUMENTS FOR TEST
Vendor procedure
Certificate
P
R
R
R
Vendor standard /
Machine directive
Declaration
P
R
R
R
Drawings, Packing List
Report
P
SW
R
R
Final Dossier
Report
P
R
R
R
Packing procedure
Report
P
SW
R
R
A1.7
100%
FAN CONFORMITY CERTIFICATE
A1.8
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
A1.9
100%
FINAL CHECK OF DOCUMENTATION
A1.10
100%
PACKING AND MARKING CHECK AND IRC
Vendor procedure / UNI
ISO 21940 Gr. 6.3
Vendor procedure / UNI
ISO 21940 Gr. 6.3
TYPE OF ACTIVITY
R
REVIEW OF CERTIFICATES
W
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SW
H
P
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: A1 FAN
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
SPIG Order No.
A2
A2.1
WET COOLING TOWER
IMPIANTO
Plant
Planta industrial de Producción de celulosa
LOCALITA'
Location
FRAY BENTOS, URUGUAY
Manufacturer
Manufacturer Ref. No
Serial No.
F-5602A21-BR-A-503
REVISIONE
Revision
FOGLIO
Sheet
COMMESSA
Job
DATA
Date
DI
Of
1
4
24/09/21
16
F-5602A21-BR
Ordered Quantity
Location
GEAR REDUCER
1: Manufacturer
ITEM No.
DOC. N.
UPM S.A.
PROGETTO
Project
2: B&W SPIG
DESCRIPTION
EXTENSION
100%
3 = UPM S.A.
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
SPIG data sheet
MATERIAL CERTIFICATE
A2.2
100%
END LINE TEST - ROUTINE TEST
A2.2.1
100%
OIL TIGHTNESS CHECK
A2.2.2
100%
VIBRATION BEHAVIOUR - no measurement
A2.2.3
100%
NOISE BEHAVIOUR - No measurement
A2.2.4
100%
REDUCTION RATION CHECK
A2.3
100%
VISUAL AND DIMENSIONAL CHECK - Outside casing and shafts
4 = Owner
TYPE OF ACTIVITY
1
2
3
4
EN 10204 - 2.2
P
R
R
R
Report
P
SW
R
R
Vendor Procedure /
SPIG data sheet
Vendor Procedure /
SPIG data sheet
Vendor Procedure /
SPIG data sheet
Vendor Procedure /
SPIG data sheet
Vendor Procedure /
SPIG data sheet
Report
P
SW
R
R
Declaration
P
SW
R
R
Declaration
P
SW
R
R
Report
P
SW
R
R
1
2
3
REMARK
4
W on 1 unit
Vendor drawing
Report
P
SW
R
R
During test witness - Spot basis
Painting procedure /
Vendor procedure
Report
P
SW
R
R
During test witness - Spot basis
A2.4
100%
COATING INSPECTION: DRY FILM THICKNESS
A2.5
100%
CALIBRATION CERTIFICATE OF INSTALLED INSTRUMENTS
Vendor procedure
Certificate
P
R
R
R
A2.6
100%
CALIBRATION CERTIFICATE INSTRUMENTS USED DURING TEST
Vendor procedure
Certificate
P
R
R
R
A2.7
100%
GEAR REDUCER CONFORMITY CERTIFICATE
Machine Directive
Conf. Declaration
P
R
R
R
A2.8
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
Drawings, Packing List
Report
P
SW
R
R
A2.9
100%
FINAL CHECK OF DOCUMENTATION
Final Dossier
Report
P
R
R
R
A2.10
100%
PACKING AND MARKING CHECK AND IRC
Packing procedure
Report
P
SW
R
R
TYPE OF ACTIVITY
R
REVIEW OF CERTIFICATES
W
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SW
SIGNATURE / DATE
SPOT WITNESS
H
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
P
PERFORM THE ACTIVITY
Item: A2 GEAR REDUCER
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
SPIG Order No.
Manufacturer Ref. No
Serial No.
Date
2: B&W SPIG
3 = UPM S.A.
DESCRIPTION
EXTENSION
Of
F-5602A21-BR
Ordered Quantity
Location
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
TYPE OF ACTIVITY
1
2
3
4
SIGNATURE / DATE
1
2
3
REMARK
4
A4.1
100%
MATERIAL CERTIFICATES (metallic hub)
SPIG data sheet
EN 10204 - 2.2
P
R
R
R
A4.2
100%
VISUAL AND DIMENSIONAL CHECK - DBSE & COUPLING
Vendor Drawings
Declaration
P
SW
R
R
W on 1 unit
A4.3
100%
STATIC BALANCING
Vendor standard / UNI
ISO 21940 Gr. 6.3
Declaration
P
SW
R
R
W on 1 unit
A4.4
100%
CALIBRATION CERTIFICATE INSTRUMENTS USED FOR TEST
Vendor procedure
Certificate
P
R
R
R
A4.5
100%
DRIVING SHAFT CONFORMITY CERTIFICATE
PO AND SPECS.
Declaration
P
R
R
R
A4.6
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
Drawings, Packing List
Report
P
SW
R
R
A4.7
100%
FINAL CHECK OF DOCUMENTATION
Final Dossier
Report
P
R
R
R
A4.8
100%
PACKING AND MARKING CHECK AND IRC
Packing procedure
Report
P
SW
R
R
TYPE OFACTIVITY
R
W
SW
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
H
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
P
PERFORM THE ACTIVITY
Item: A4 DRIVING SHAFT
24/09/21
DI
5
Sheet
DRIVING SHAFT
1: Manufacturer
ITEM No.
Manufacturer
FOGLIO
COMMESSA
Job
FRAY BENTOS, URUGUAY
DATA
1
Revision
Planta industrial de Producción de celulosa
LOCALITA'
Location
A4
REVISIONE
WET COOLING TOWER
IMPIANTO
Plant
F-5602A21-BR-A-503
DOC. N.
UPM S.A.
16
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
IMPIANTO
Plant
SPIG Order No.
Planta industrial de Producción de celulosa
FOGLIO
6
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
1
Revision
Serial No.
DATA
Date
EXTENSION
2: B&W SPIG
DI
F-5602A21-BR
Ordered Quantity
Location
4 = Owner
3 = UPM S.A.
DESCRIPTION
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
TYPE OF ACTIVITY
1
2
3
4
A5.1
100%
VISUAL INSPECTION including tagging
SPIG data sheet &
Vendor DWG
Certificate
P
SW
R
R
A5.2
100%
CALIBRATION CERTIFICATE
Vendor Procedure
Certificate
P
R
R
R
A5.3
100%
CERTIFICATE OF CONFORMITY
PO AND SPECS.
Declaration
P
R
R
R
A5.4
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
Drawings, Packing List
Report
P
SW
R
R
A5.5
100%
FINAL CHECK OF DOCUMENTATION
Final Dossier
Report
P
R
R
R
A5.6
100%
PACKING AND MARKING CHECK AND IRC
Packing procedure
Report
P
SW
R
R
TYPE OFACTIVITY
R
REVIEW OF CERTIFICATES
W
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SW
SPOT WITNESS
H
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
P
PERFORM THE ACTIVITY
Item: A5 INSTRUMENTS
SIGNATURE / DATE
1
2
24/09/21
Of
INSTRUMENTS
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
A5
DOC. N.
UPM S.A.
3
REMARK
4
During pre-shipment
16
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
IMPIANTO
Plant
SPIG Order No.
Planta industrial de Producción de celulosa
FOGLIO
7
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
1
Revision
Serial No.
DATA
Date
2: B&W SPIG
3 = UPM S.A.
DESCRIPTION
EXTENSION
DI
F-5602A21-BR
Ordered Quantity
Location
B1.1
100%
MATERIAL CERTIFICATES
B1.2
Spot
VISUAL AND DIMENSIONAL INSPECTION
B1.3
100%
FILLING SHEET CONFORMITY CERTIFICATE
B1.4
100%
QUANTITY CHECK
B1.5
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
B1.6
100%
FINAL CHECK OF DOCUMENTATION
B1.7
100%
PACKING AND MARKING CHECK AND IRC
R
W
SW
H
P
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
SPIG data sheet
TYPE OF ACTIVITY
1
2
3
4
Certificate / DS
P
R
R
R
SPIG IMS-T-10-001
Template
Report
P
SW
R
R
PO AND SPECS.
Declaration
P
R
R
R
BOM
Report
P
SW
R
R
Drawings, Packing List
Report
P
SW
R
R
Final Dossier
Report
P
R
R
R
Packing procedure
Report
P
SW
R
R
TYPE OF ACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: B1 FILL
SIGNATURE / DATE
1
2
24/09/21
Of
FILLING
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
B1
DOC. N.
UPM S.A.
3
REMARK
4
Material Data Sheet
16
INSPECTION/QUALITY AND TEST PLAN
(ITP)
HDECE
Customer
IMPIANTO
Plant
SPIG Order No.
B2.1
Revision
Planta industrial de Producción de celulosa
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
FOGLIO
Serial No.
1
DATA
8
DI
Date
2: B&W SPIG
DESCRIPTION
EXTENSION
100%
3 = UPM S.A.
F-5602A21-BR
Ordered Quantity
Location
MATERIAL CERTIFICATES
B2.2
Spot
VISUAL AND DIMENSIONAL INSPECTION
B2.3
100%
DRIFT ELIMINATOR CONFORMITY CERTIFICATE
B2.4
100%
QUANTITY CHECK
B2.5
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
B2.6
100%
FINAL CHECK OF DOCUMENTATION
B2.7
100%
PACKING AND MARKING CHECK AND IRC
R
W
SW
H
P
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
TYPE OF ACTIVITY
1
2
3
4
SPIG data sheet
Certificate / DS
P
R
R
R
SPIG IMS-T-10-001
Template
Report
P
SW
R
R
PO AND SPECS.
Declaration
P
R
R
R
BOM
Report
P
SW
R
R
Drawings, Packing List
Report
P
SW
R
R
Final Dossier
Report
P
R
R
R
Packing procedure
Report
P
SW
R
R
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: B2 DRIFT ELIMINATORS
SIGNATURE / DATE
1
2
24/09/21
Of
DRIFT ELIMINATOR
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
B2
DOC. N.
UPM S.A.
PROGETTO
Project
3
REMARK
4
Material Data Sheet
16
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
IMPIANTO
Plant
SPIG Order No.
Planta industrial de Producción de celulosa
FOGLIO
9
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
1
Revision
Serial No.
DATA
Date
2: B&W SPIG
3 = UPM S.A.
DESCRIPTION
EXTENSION
DI
F-5602A21-BR
Ordered Quantity
Location
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
TYPE OF ACTIVITY
1
2
3
4
B3.1
Spot
VISUAL AND DIMENSIONAL INSPECTION
SPIG IMS-T-10-01
Template
Report
P
SW
R
R
B3.2
100%
NOZZLE CONFORMITY CERTIFICATE
PO AND SPECS.
Declaration
P
R
R
R
B3.3
100%
QUANTITY CHECK
BOM
Report
P
P
R
R
B3.4
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
Drawings, Packing List
Report
P
SW
R
R
B3.5
100%
FINAL CHECK OF DOCUMENTATION
Final Dossier
Report
P
R
R
R
B3.6
100%
PACKING AND MARKING CHECK AND IRC
Packing procedure
Report
P
SW
R
R
R
W
SW
H
P
TYPE OFACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: B3 NOZZLE
SIGNATURE / DATE
1
2
24/09/21
Of
SPRAY NOZZLE
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
B3
DOC. N.
UPM S.A.
3
REMARK
4
16
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
IMPIANTO
Plant
SPIG Order No.
B4.1
2: B&W SPIG
Planta industrial de Producción de celulosa
Serial No.
Manufacturer Ref. No
FOGLIO
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
1
DATA
10
DI
Date
24/09/21
Of
F-5602A21-BR
Ordered Quantity
Location
100%
100%
B4.3
1 per batch
B4.4
100%
4 = Owner
3 = UPM S.A.
DESCRIPTION
EXTENSION
B4.2
B4.5
Revision
MAIN HEADER PIPE AND SADDLES
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
B4
DOC. N.
UPM S.A.
PROGETTO
Project
MATERIAL CERTIFICATES
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
SPIG data sheet
ACETONE WIPE TEST
VISUAL AND DIMENSIONAL CHECK (INCLUDING THICKNESS)
1 type of line LINE TRIAL ASSEMBLY
B4.6
100%
CALIBRATION CERTIFICATE INSTRUMENTS USED DURING TEST
B4.7
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
B4.8
100%
FINAL CHECK OF DOCUMENTATION
B4.9
100%
PACKING AND MARKING CHECK AND IRC
R
W
SW
H
P
2
3
4
Certificate / DS
P
R
R
R
Material Data Sheet
Report
P
SW
R
R
SW During trial assembly
Report
P
SW
R
R
SW During trial assembly
Vendor drawings
Report
P
SW
R
R
SW During trial assembly
Vendor drawings
Report
P
SW
R
R
Vendor procedure
Certificate
P
R
R
R
Drawings, Packing List
Report
P
SW
R
R
Final Dossier
Report
P
R
R
R
Packing procedure
Report
P
SW
R
R
TYPE OFACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: B4 MAIN HEADER PIPE
1
2
3
REMARK
1
ISO 14692 / B&W report
IMS-T-10-06
ISO 14692 / B&W report
IMS-T-10-06
BARCOLL HARDNESS TEST
SIGNATURE / DATE
TYPE OF ACTIVITY
4
Where applicable
16
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
IMPIANTO
Plant
SPIG Order No.
Revision
Planta industrial de Producción de celulosa
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
FOGLIO
Serial No.
1
DATA
11
DI
Date
24/09/21
Of
16
F-5602A21-BR
Ordered Quantity
Location
FRP PROFILES
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
C1
DOC. N.
UPM S.A.
PROGETTO
Project
3 = UPM S.A.
2: B&W SPIG
DESCRIPTION
EXTENSION
C1.1
100%
MATERIAL CERTIFICATES
C1.2
100%
FLAME RETARDANCY PROPERTY
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
SPIG data sheet
ASTM E84 - fsr <= 25
SPOT
BARCOLL HARDNESS TEST
C1.4
SPOT
ACETONE WIPE TEST
C1.5
100%
VISUAL AND DIMENSIONAL CHECK
C1.6
100%
QUANTITY CHECK
C1.7
100%
FRP ELEMENT CONFORMITY CERTIFICATE
C1.8
100%
CALIBRATION CERTIFICATE OF INSTRUMENTS USED FOR TEST
C1.9
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
C1.10
100%
FINAL CHECK OF DOCUMENTATION
C1.11
100%
PACKING AND MARKING CHECK AND IRC
TYPE OF ACTIVITY
1
2
3
4
Certificate / DS
P
R
R
R
Report / Certificate
P
P
R
R
Report
P
SW
R
R
Report
P
SW
R
R
Report
P
SW
R
R
BOM
Report
P
SW
R
R
CTI 137 - SPIG S007
spec
Conf. Declaration
P
R
R
R
Vendor procedure
Certificate
P
R
R
R
Drawings, Packing List
Report
P
SW
R
R
Final Dossier
Report
P
R
R
R
Packing procedure
Report
P
SW
R
R
ISO 14692 / B&W report
IMS-T-10-06
ISO 14692 / B&W report
IMS-T-10-06
SPIG Shopdrawing &
ASTM D3917
C1.3
R
W
SW
H
P
4 = Owner
TYPE OFACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: C1 FRP STRUCTURE
SIGNATURE / DATE
1
2
3
REMARK
4
Material Data Sheet
During final inspection - some tests
on ready profiles
During final inspection - some tests
on ready profiles
During final inspection - Spot
Witness
During final inspection - Spot
Witness
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
IMPIANTO
Plant
SPIG Order No.
Planta industrial de Producción de celulosa
FOGLIO
12
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
1
Revision
Serial No.
DATA
Date
24/09/21
DI
Of
16
F-5602A21-BR
Ordered Quantity
Location
STEEL WORKS SS BASE PLATES
2: B&W SPIG
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
C2
DOC. N.
UPM S.A.
3 = UPM S.A.
DESCRIPTION
EXTENSION
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
TYPE OF ACTIVITY
1
2
3
4
SIGNATURE / DATE
1
2
3
REMARK
4
C2.1
100%
RAW MATERIAL CERTIFICATES
EN 10204 - 3.1
Certificate
P
R
R
R
2.2 for filler material
C2.2
SPOT
PMI ON STAINLESS STEEL AND ALLOY STEEL (where applicable)
VENDOR STD
Report
P
SW
R
R
SPOT 2 % EACH MAT. TYPE
C2.3
100%
WELDING DOCUMENTATION CHECK (WELD MAP/WPS/PQR/WQ)
AWS D1.1
Welding book
P
R
R
R
Must be supplied in advance
C2.4
100%
VT WELDED JOINT
AWS D1.1
Report
P
SW
R
R
C2.5
25%
MT or PT ON FILLET WELD
AWS D1.1
Report
P
SW
R
R
C2.6
25%
RT or UT ON BUTT WELD
AWS D1.1
Report
P
SW
R
R
C2.7
100%
COATING INSPECTION: DRY FILM THICKNESS (PAINTING / HDG)
DWG, PO & Specs.
Report
P
SW
R
R
C2.8
100%
CALIBRATION CERTIFICATE OF INSTRUMENTS USED FOR TEST
(where applicable)
Vendor procedure
Certificate
P
R
R
R
C2.9
100%
VISUAL AND DIMENSIONAL CHECK
SPIG Shopdrawings
Report
P
SW
R
R
C2.10
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
Drawings, Packing List
Report
P
SW
R
R
C2.11
100%
FINAL CHECK OF DOCUMENTATION
Final Dossier
Report
P
R
R
R
C2.12
100%
PACKING AND MARKING CHECK AND IRC
Packing procedure
Report
P
SW
R
R
R
W
SW
H
P
TYPE OFACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: C2 STEEL WORKS
IF / WHERE APPLICABLE
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
IMPIANTO
Plant
SPIG Order No.
Planta industrial de Producción de celulosa
FOGLIO
13
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
1
Revision
Serial No.
DATA
Date
24/09/21
DI
Of
16
F-5602A21-BR
Ordered Quantity
Location
FRP FAN STACKS
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
C3
DOC. N.
UPM S.A.
2: B&W SPIG
3 = UPM S.A.
DESCRIPTION
EXTENSION
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
SPIG data sheet
TYPE OF ACTIVITY
1
2
3
4
Certificate / DS
P
R
R
R
ISO 14692 / B&W report
QC06
Report
P
R
R
R
SPIG Shopdrawing
Report
P
SW
R
R
SPIG Assembly drawing
Report
P
W
R
R
C3.1
100%
MATERIAL CERTIFICATES
C3.2
SPOT
ACETONE WIPE TEST
C3.3
100%
VISUAL AND DIMENSIONAL CHECK of SEGMENTS
C3.4
1 UNIT
C3.5
100%
FRP FAN STACK CONFORMITY DECLARATION
SPIG S-025 standard /
SPIG PO
Declaration
P
R
R
R
C3.6
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
Drawings, Packing List
Report
P
SW
R
R
C3.7
100%
FINAL CHECK OF DOCUMENTATION
Final Dossier
Report
P
R
R
R
C3.8
100%
PACKING AND MARKING CHECK AND IRC
Packing procedure
Report
P
SW
R
R
TRIAL ASSEMBLY OF FAN STACK
R
W
SW
H
P
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: C3 FAN STACK
SIGNATURE / DATE
1
2
3
REMARK
4
Material Data Sheet
Each segment perfectly equal to
the others - Interchangeable
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
SPIG Order No.
Manufacturer
FOGLIO
14
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
1
Revision
Planta industrial de Producción de celulosa
LOCALITA'
Location
C4
REVISIONE
WET COOLING TOWER
IMPIANTO
Plant
F-5602A21-BR-A-503
DOC. N.
UPM S.A.
Serial No.
DATA
Date
DI
Of
F-5602A21-BR
Ordered Quantity
Location
FRP PANELS
1: Manufacturer
2: B&W SPIG
3 = UPM S.A.
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
TYPE OF ACTIVITY
1
2
3
4
MATERIAL CERTIFICATES
SPIG data sheet
Certificate / DS
P
R
R
R
100%
VISUAL AND DIMENSIONAL CHECK of PANELS
Vendor standard
Declaration
P
SW
R
R
100%
QUANTITY CHECK
ITEM No.
EXTENSION
C4.1
100%
C4.2
C4.3
DESCRIPTION
C4.4
100%
FRP PANEL CONFORMITY DECLARATION
C4.5
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
C4.6
100%
FINAL CHECK OF DOCUMENTATION
C4.7
100%
PACKING AND MARKING CHECK AND IRC
R
W
SW
H
P
SPIG PO
Report
P
SW
R
R
Spig standard S-009 /
SPIG PO
Certificate
P
R
R
R
Drawings, Packing List
Report
P
SW
R
R
Final Dossier
Report
P
R
R
R
Packing procedure
Report
P
SW
R
R
TYPE OFACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: C4 FRP PANELS
SIGNATURE / DATE
1
2
24/09/21
3
REMARK
4
Material Data Sheet
16
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
PROGETTO
Project
IMPIANTO
Plant
SPIG Order No.
1
Revision
Planta industrial de Producción de celulosa
FOGLIO
15
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
C5
DOC. N.
UPM S.A.
Date
24/09/21
DI
Of
16
F-5602A21-BR
Ordered Quantity
Serial No.
DATA
Location
NUTS AND BOLTS
1: Manufacturer
2: B&W SPIG
4 = Owner
3 = UPM S.A.
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
1
2
3
4
MATERIAL CERTIFICATES
EN 10204 - 2.2
Certificate
P
R
R
R
SPOT
PMI ON STAINLESS STEEL AND ALLOY STEEL (where applicable)
VENDOR STD
Report
P
SW
R
R
C5.3
100%
QUANTITY CHECK
SPIG BoM
Report
P
P
R
R
C5.4
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
Drawings, Packing List
Report
P
SW
R
R
C5.5
100%
FINAL CHECK OF DOCUMENTATION
Final Dossier
Report
P
R
R
R
C5.6
100%
PACKING AND MARKING CHECK AND IRC
Packing procedure
Report
P
SW
R
R
ITEM No.
EXTENSION
C5.1
100%
C5.2
DESCRIPTION
R
W
SW
TYPE OFACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
H
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
P
PERFORM THE ACTIVITY
Item: C5 NUTS & BOLTS
TYPE OF ACTIVITY
SIGNATURE / DATE
1
2
3
REMARK
4
SPOT 2 % EACH MAT. TYPE
HDECE
Customer
INSPECTION/QUALITY AND TEST PLAN
(ITP)
IMPIANTO
Plant
SPIG Order No.
Revision
Planta industrial de Producción de celulosa
Sheet
COMMESSA
Job
FRAY BENTOS, URUGUAY
Manufacturer Ref. No
FOGLIO
Serial No.
1
DATA
16
DI
Date
3 = UPM S.A.
2: B&W SPIG
DESCRIPTION
EXTENSION
F-5602A21-BR
Ordered Quantity
Location
E1.1
100%
QUANTITY CHECK
E1.2
100%
CONFORMITY DECLARATION
E1.3
100%
PRE-SHIPMENT INSPECTION (quantity, visual/dimensional)
E1.4
100%
FINAL CHECK OF DOCUMENTATION
E1.5
100%
PACKING AND MARKING CHECK AND IRC
R
W
SW
H
P
4 = Owner
APPLICABLE
SPECIFICATION /
STANDARD
CERTIFICATE
TYPE
BOM
1
2
3
4
Declaration
P
SW
R
R
SPIG PO
Declaration
P
R
R
R
Drawings, Packing List
Report
P
SW
R
R
Final Dossier
Report
P
R
R
R
Packing procedure
Report
P
SW
R
R
TYPE OFACTIVITY
REVIEW OF CERTIFICATES
SUPPLIER MUST INVITE SPIG TO WITNESS THE TEST
SPOT WITNESS
FABRICATION CANNOT PROCEED WITHOUT APPROVAL
PERFORM THE ACTIVITY
Item: E1 OTHER ELEMENTS
SIGNATURE / DATE
TYPE OF ACTIVITY
1
2
24/09/21
Of
OTHER ELEMENTS (NOT LISTED BEFORE)
1: Manufacturer
ITEM No.
Manufacturer
F-5602A21-BR-A-503
REVISIONE
WET COOLING TOWER
LOCALITA'
Location
E1
DOC. N.
UPM S.A.
PROGETTO
Project
3
REMARK
4
16
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