National Board Training ASME 2019 Code Updates Summary of Key Changes 1 National Board Training 2019 ASME Section I 2 PG-20 • • National Board Training Revised PG-20 to include cold forming rules for carbon and carbon-molybdenum materials. Added reference to PG-20-1.2 in pg-90.1.12. An effort was undertaken to collect the latest corrective actions employed by the various US boiler manufacturers that encompasses the range of fabrication and design conditions where failures had occurred, and develop a set of rules that incorporates the necessary controls. 14-1670 3 PG-69.2.4 National Board Training Alternative Method for Valves Exceeding the Laboratory Size or Capacity Capability • • Add new paragraphs PG-69.2.4, PG-69.2.5, PG-69.2.6. Reformatted paragraph PG73.4.3 Incorporate Code Case 2397 into Section I 14-241 4 PG-27.2.3 deletion • • • National Board Training Remove the reference to PG-27.2.3 in PG-27.1 and delete paragraph PG27.2.3. The deletion of paragraph PG-27.2.3 removes the 705.4°F temperature check for thick walled cylinders. Per PG-27.1, already permits the use of the A-317 equations without restriction on wall thickness or temperature. 15-1786 5 PG-60.1 National Board Training Revise PG-60.1 to clarify that the level gage shall cover the full operating range. The following benefits will result from this action. 1. The Code will clarify the minimum range for a water gage glass, which is already a general practice by the manufacturers. However, it is not presently defined. 2. A water gage glass that covers the full operating range enables an operator to validate the operating level that is indicated by other indirect (remote) level indicating device. This is especially helpful if a discrepancy ever occurs between two or more remote level indicators. 3. Eliminate the risk caused by short range water level gage glasses from being installed, which may prevent the operator from actually confirming high & low alarms or low water shut down levels. 4. This clarification will provide a defined resource for specifiers and improve operating safety. 15-276 6 Revise PG-69.1 National Board Training • Revise PG-69.1 to add explanatory Note and delete existing Note in PG-73.4.4 • Explanatory Note on capitalization of Manufacturer 16-1931 7 New Non-mandatory Appendix National Board Training Dissimilar metal welds (DMWs) between creep strength enhanced ferritic (CSEF) steel and austenitic stainless steel components • New Non-mandatory Appendix for incorporation in BPV I • this new Non-mandatory Appendix X, Guideline for Fabrication of Dissimilar Metal Welds between 9Cr CSEF Steels and Austenitic Stainless Steels is being developed to provide best practices and enhanced safety of dissimilar metal welds. 16-01931 8 PG-31.4 / PW-17 • National Board Training PG-31.4 is revised by clarifying that “The forged head shall meet the requirements of PW17” for illustrations (a), (b-1) and (b-2). “The hub shall be integrally forged, No Plate Bar or rod 16-1932 9 PG-106.1 and PG-106.4 • • National Board Training PG-106.1 and PG-106.4 revised to allow alternative marking methods for the Code required stamping and publish enabling Code Case. Methods include etching (laser, plasma or chemical), peening and engraving. 16-2247 10 PG-32.2.2 & PG-32.3.3 • National Board Training PG-32.2.2 and PG-32.3.3 made reference to only a proof test but the more correct reference should have been PG-16.1. 16-2482 11 PW-53 Test Plates • • National Board Training Revised PW-53.1(a). Deleted "cylindrical" in PW-53.1(b). Provides exemption from test plates for: – welds joining heads to cylindrical pipes, tubes and headers and – all pressure parts constructed from P-No. 1 materials, 16-2487 12 PW-53.2 Welded Test Plates • National Board Training Addition of two new paragraphs to require that test plates are welded using consumables of the same manufacturer and lot, control or heat number as that to be used in production, except that if weld consumables are purchased with a Certified Material Test Report with testing per schedule 4 or I as defined in ASME SFA-5.01 then the requirement to make a test plate is exempted 17-959 13 PW-38 National Board Training • Comprehensive revision of PW-38: – Detailed rules for preheating and interpass temperatures, as well as interruption of welding and preheat. – Eliminates nonmandatory appendix A100. 16-2642 14 PG-42.4.12 • National Board Training Added new paragraph to provide requirements for the use of clamped connections. • • Note 4: For tubular butt welds made using machine or automatic weld processes, preheat may be considered as self-preheating, when the weld is completed without interruption, subject to: … PW-38.8 Interruption of Welding (a) The minimum preheat temperature shall be maintained until welding is complete except interruption of welding is permitted when the following conditions as appropriate shown below are satisfied: … 17-1239 15 PW-5.4 and Table PW-39-5, Note (3) • National Board Training Revise PW-5.4 and Table PW-39-5, Note (3) to add filler metal AWS Classification B91 and change EN to ISO. 17-1918 16 PW-39.2 Revised • National Board Training Revise paragraphs PW-39.2 to clarify to which materials the PWHT exemption notes in Tables PW-39 apply. 17-1918 17 Review of Fig. PG-33 • National Board Training Revise x-axis title and insert sketch depicting the angle theta. An example: 𝜃𝜃 = 90° F=0.50 𝜃𝜃 = 45° F=0.75 𝜃𝜃 = 0° F=1.00 17-2348 18 PG-58.3.4 National Board Training Two or more boilers fed from a common source • Revise PG-58.3.4 to eliminate the required globe valve for any boiler arranged as shown in Figure PG-58.3.1(b) illustration (2). 17-2461 19 National Board Training Graphic revised. Also redesignate as "Figure PG58.2.1(b)" per R17-440. Code Jurisdictional Limits for Piping — Isolable Economizers Located in Feedwater Piping and Isolable Superheaters in Main Steam Piping (Boiler Pressure Relief Valves, Blowoff, and Miscellaneous Piping for Boiler Proper Not Shown for Clarity) R17-440 20 PG-112.2.5 • • • National Board Training Line 5 of Form P-4A and Form P-4B, has the provision “Code Design By :” which allows an organization other than the Certificate Holder / Manufacturer (who certifies Form P-4A and/or Form P-4B) to perform the design work. Interpretation I-98-17 further clarifies that design may be performed by a noncertificate holder. This created confusion about who ultimately bares the responsibility for design especially when the Certificate Holder receives an order to “build to print” and often not provided with the supporting design calculations. PG-112.2.5 was revised to state that the organization certifying Form P-4A or P-4B retains the responsibility for the Code design. 17-2464 21 PG-113.4, Retention of Form P-4A • • National Board Training Revise PG-113.4 to address retention requirements for Form P-4A The revision to PG-113.4 therefore establishes a requirement for the fabricator of Code piping to retain Form P-4A for a minimum period of 5 years. 18-2028 22 Appendix E-6 • National Board Training Revise Section I, Nonmandatory Appendix E-6 Personnel Qualification by removing the reference to Section V, Article 1, Mandatory Appendix II, II-124.3. 17-2662 However, Section I PW-50 Section I, does require the inclusion of the training, experience, and examination requirements in Section V, Article 1, Mandatory Appendix II, II-124 TRAINING OUTLINES, II-124.3 in the employer's written practice. 23 PG-58.3.1 - Single Boiler Prime Mover Installation • National Board Training Change PG-58.3.1 to clarify the BEP limitation for single boilerprime mover installations when the required stop valve is omitted. This action is to support how the industry has been viewing such installations and now providing better guidance. 17-311 24 PG-58.3.1 Single Boiler Prime Mover Installation Superheater vvv v vv Hottest Area of the Furnace National Board Training BEP Desuperheater Pressure Relief Valve Valve(s) Drain Integral Superheater BEP Not only the valve, but the connection can be omitted from BEP Prime Mover (e.g. Turbine) 17-311 25 Revision to Table PW-39-1 • • • National Board Training New note (a) and general note (b2) and changing CE equation to remove silicone; Remove CE requirement from P-No 1 Group 1 requirements based on item 17-2079. Change thickness exemption from 3/4" to 1". Re-letter notes b-(2) thru b-(7) to b-(3) thru b-(8) 17-3274 26 Table PW-39-1 National Board Training (a) Postweld heat treatment is not mandatory for P-No 1 Group 1 materials under the following conditions: 1. when the nominal thickness as defined in PW-39.3 is 1 in. (25 mm) or less regardless of CE. 2. when the nominal thickness as defined in PW-39.3 exceeds 1in. (25mm), postweld heat treatment is not required when the calculated carbon equivalent, CE, of each of the base metals in the weld joint is less than or equal to 0.45 using the formula below, and a minimum preheat of 200°F (95°C) is applied. 2017 Edition • (a) PWHT is not required for P-No. 1 Group 1 materials when the calculated carbon equivalent (CE) is less than or equal to 0.45, and the nominal thickness as defined in PW-39.3 is 1.5 in. (38 mm) or less. When the nominal thickness is greater than 1.5 in. (38 mm), PWHT is not required when the calculated CE is less than or equal to 0.45 and a minimum preheat of 250°F (120°C) is applied. Electroslag welds shall follow the PWHT requirements of PW-27.3 and PW-39.7. 17-3274 27 National Board Training Adjusted Carbon Equivalent equation to remove silicon • CE = C + (Mn + Si)/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15 • CE= C + (Mn + Si)/6 + 0.15 2017 Edition Removed silicone (to be consistent with the equations in the material specifications. 2019 Edition • • • CE = C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15 If the chemistry values required for the last two terms are not available, 0.15% shall be substituted for those two terms as follows: CE= C + Mn/6 + 0.15 17-3274 28 Blowoff and Blowndown Connections • • • Clarify that the maximum size limit of NPS 2 1/2 apply to surface blowoff connections when provided. Clarify that the size requirements for blowoff connections provided in PG-59.3.5 apply to bottom blowoff connections only and add a reference to the size exceptions provided in Part PEB in PG-59.3.5. Clarify that PEB-12 rules apply only to bottom blowoff connections. Surface Blowdown A surface blowdown is normally a surface blow, and is defined as a method where a portion (between 1 and 10 percent) of the boiler water is continuously removed by skimming the surface of the water in the steam drum BEPto remove the entrained solids. Boiler Water Level Surface Blowdown Boiler Quick Acting Valve BEP Slow Acting Valve 18-1050 National Board Training Flow Blowoff Piping & Double Valve Drains Solids concentrated in boiler water tend to promote foaming and scaling with a resultant loss of heat transfer which may result in overheating of the boiler tubes. Solids also may settle to the bottom of the boiler to form sludge. “Blowing off” part of the boiler water is a means of removing solids from the water while controlling boiler water levels. 29 Blowoff and Blowndown Connections National Board Training 18-1050 30 PG-99.4.2 Test Gage Range • National Board Training Revise wording to clarify requirements for Test Gage Range during hydrotest. 18-1185 31 Code Jurisdictional Limits for Piping • • National Board Training Add new figure for Code Jurisdictional Limits for Piping for Firetube Boilers and add a reference to the figure. Some jurisdictions have asked for guidance on Code jurisdictional limits for piping for firetube boilers, indicating that it is not clear to inspectors how Figure PG-58.3.1(a) should be applied to this equipment. This new figure clarifies the limits. Firetube Boilers 18-1561 32 National Board Training New figure for Code Jurisdictional Limits for Piping for Firetube Boilers 33 Table A-360, reference to B31.1-2018. • National Board Training Revise Table A-360 to reference B31.1-2018, revise note (2), delete note (3), and renumber remaining notes. 18-2120 34 National Board Training 2018 ASME B31.1 Summary of Key Changes 35 ASME B31.1-2018 SUMMARY OF CHANGES National Board Training Info only 36 ASME B31.1-2018 SUMMARY OF CHANGES National Board Training Info only 37 ASME B31.1-2018 SUMMARY OF CHANGES National Board Training Info only 38 ASME B31.1-2018 SUMMARY OF CHANGES National Board Training Info only 39 National Board Training 2019 ASME Section II Summary of Key Changes 40 Section II, Part A Table II-200-1 Since the construction Codes and/or Section II, Part D control the application of the material for construction, and since there is a complete index on materials in the Code Case books, the continuation of the Table II-200-1 summary of usage is of limited use. National Board Training The summary of Code usage was discontinued. 41 Section II Part A • Added new additional requirements for non-ASTM specifications prohibiting mechanical properties (yield strength, tensile strength, and elongation) by agreement between the material Producer and the Customer, and editorially revised. • Includes a thickness limit for all non-ASTM ferrous material specifications for which such thicknesses have negotiable properties, and prohibits nonferrous materials without specific properties. National Board Training 16-437 42 National Board Training 2019 ASME Section IV Summary of Key Changes 43 HG-510 and HLW-505.2 • Revised HG-510(c) and HLW-505.2 to include requirements for a suitable pressure test and visual inspection of joints that will be hidden during the final hydrostatic or pneumatic test. National Board Training HG-510 HYDROSTATIC TESTS Highlighted area is new text. Also applies To HLW-505.2. 17-645 44 HG-511 • • National Board Training Revise the potential energy equation in HG-511. Added E to paragraph (c). Replaced the potential energy equation with one that utilizes a new constant so the units balance. Replaced the k factor with new constant C. 45 HG-531 Stamping of Parts and Access. • BPV IV - 2019: Revise figure HG-530.1 and paragraph HG-531 to incorporate two new figures depicting stamping requirements. National Board Training HG-531 Marking of Parts and Accessories Figure HG-530.1 17-2769 46 HG-615 Modular Boilers • • National Board Training Add "Hot Water Supply Boilers" to HG615 and remove "Hot Water Heating" from HG-615 (a) and (b). This change will provide requirements for both Hot Water Heating and Hot Water Supply Boilers instead of just Hot Water Heating Boiler. All requirements currently required to Modular Hot Water Heating Boilers will be applied to Hot Water Supply boilers as well. 16-2865 47 HC-403 Cast Iron Boilers • • National Board Training Electronic signatures are now allowed for “Witnessing, Recording and Certifying Tests” in HC-403 and for “Certificates of Conformance in HC-520. Electronic signatures are also allowed in paragraphs HA-404 and HA-504 in Part HA - Cast Aluminum Boilers. 16-1189 48 HLW-600.3 Authorized Inspector’s Duty Inspection of Hydrostatic Test by AI • Add new subparagraphs (d) and (e) to HLW-600.3 to address the Authorized Inspector witnessing of proof tests and hydrostatic tests. • Change existing subparagraph (d) to (f). National Board Training HLW-600.3 Authorized Inspector’s Duty 18-1139 49 HLW-602 Stamping National Board Training HLW-602 • Revise HLW 602 to include the maximum (water) temperature on the nameplate. E-100 water temperature, maximum: the maximum water temperature permissible in a completed boiler or water heater. 18-1228 50 HLW-602 Stamping • • National Board Training Revise HLW 602.4(a) to allow either the HLW or PRT designators along with certification mark for marking parts. HG-531(1)(a) was also revised to match HLW 602.4(a). 17-3174 51 HLW-701 Temperature Controls • Water heaters are now being fabricated with a max design temp of 180 degrees F. 2017E wording allowed for a high limit control set at 210 F installed on a 180 F water heater. National Board Training Replace the last sentence of paragraph HLW-701.1 which states: " The temperature range of the high temperature limit control shall not allow a setting over 210°F (99°C)." with the following: 18-327 52 Appendix 2, Table 2-100 National Board Training • Replace the edition dates of standards referenced in Table 2100 with "latest edition". 17-1218 53 National Board Training 2019 ASME Section V Summary of Key Changes 54 T-120(e)(1) and (e)(2) • Revised SNT-TC-1A and CP-189 required edition to the 2016 instead of the 2006. • Section VIII, Div. 1, UW-54 and Section VIII, Div. 2. 7.3 reference to T-120 , which means this change will apply to all RT and UT Examiner qualifications. – National Board Training T-120 GENERAL Note: Section I has not yet taken any action to reference Section V, T-120. 18-1774 55 Article 1 Mandatory Appendix III & IV National Board Training Mandatory Appendix III & IV are used for the purpose of identifying exceptions to 2016 Edition of SNT-TC-1A and ASNT/ANSI CP-189 requirements for “Qualification and Certification of Nondestructive Testing Personnel.” The requirements identified in Mandatory Appendix III & IV take exception to those specific requirements as identified in the 2016 Editions of SNT-TC-1A and ASNT/ANSI CP-189 documents. In addition to Mandatory Appendix II, the following are exceptions and additions to SNT-TC-1A 206 / CP-189 2016 Editions apply: 56 T-150(d) • National Board Training Revised introductory sentence of T-150(d) to state that the procedure qualification demonstration shall be performed prior to the acceptance of production examinations. 17-682 This permits the NDE to be performed on the item at risk prior to the required procedure qualification demonstration. If the procedure qualification is not accepted by the AI, successful requalification would need to be completed before the NDE results are accepted. Example: 7.5.5 ULTRASONIC EXAMINATION USED IN LIEU OF RADIOGRAPHIC EXAMINATION (e) Qualification of the procedure shall be performed per Section V, Article 1, T150(d), and Section V, Article 4, Mandatory Appendix VIII, VIII-421.2. 57 Article 4, Mandatory Appendix VIII • National Board Training Added to the first sentence of Article 4, Mandatory Appendix VIII, VIII-421.2, "and shall comply with Article 1, T-150(d)." 18-1726 58 I-121 • National Board Training Added definitions for Visible Light (white light), Unprocessed Data, and deleted lux (lx) definition Add Visible light - electromagnetic radoiation in the 400-700 nm (4000-7000A) wavelength range. Unprocessed Data - the original recorded data prior to any post examination modification, transformation or enhancement. 16-2667, 16-2901, 17-425 59 T-120(g), II-110 • The full matrix capture (FMC) ultrasonic technique has been added to Article 1, T-120 and Mandatory Appendix II to provide the additional personnel qualification and examination requirements for the technique. • Article 4, Mandatory Appendix XI was incorporated into ASME Sec. V, Article 4 to provide rules for implementing the emerging UT technique of Full Matrix Capture (FMC). National Board Training Full Matrix Capture (FMC): FMC is a specific data-acquisition process using ultrasonic array probes where each element in an array is successively used as the transmitter, while all elements are used as receivers for each transmitted pulse 18-536 also see 16-2755 60 T-262.1 • National Board Training Revised densitometer calibration from every “90 days” to “three months”. The calibration period could change from a minimum of 89 days to a maximum of 90 days without affecting the quality and easily using the calendar to calculate the expiring date. 17-847 61 SNT-TC-1A 2016 changes National Board Training 2006/2011/2016 Comparison Including Section V Mandatory Appendix III 62 Article 1, Mandatory Appendix III National Board Training EXCEPTIONS AND ADDITIONAL REQUIREMENTS • Where ASNT SNT-TC-1A 2016 Edition has used the verb “should” throughout the document to emphasize the recommendation presented, Section V has modified many of the “should” statements to designate minimum requirements when SNT-TC-1A is utilized as the basis for the required Written Practice for Section V compliance. Replacing Section V “shall” statements with “should” statements is not allowed. • The following are exceptions, modifications, and additions to SNT-TC-1A 2016 Edition: 63 SNT-TC-1A (2016) 1.0 Scope National Board Training • Article 1, Mandatory Appendix III replaces Paragraph 1.4 with: • When developing a written practice as required in ASME Section V, the employer shall review and include the detailed recommendations presented in SNT-TC-1A– 2016 and ASME Section V including this Mandatory Appendix. Modifications that reduce or eliminate basic provisions of the program such as training, experience, testing, and recertification shall not be allowed. 64 2.0 Definitions 2011 National Board Training App III 65 2.0 Definitions / 3.0 NDE Testing Methods 2011 National Board Training App III • Added Technique • Identified applicable methods 66 4.0 Levels of Qualification App III National Board Training 2016 67 4.0 Levels of Qualification App III National Board Training 2016 68 5.0 Written Practice 2011 National Board Training App III 69 6.0 Education, Training and Experience National Board Training App III 70 6.0 Education, Training and Experience 2011 National Board Training App III 71 6.0 Education, Training and Experience 2011 App III National Board Training 2016 72 6.0 Education, Training and Experience 2011 App III National Board Training 2016 73 6.0 Education, Training and Experience App III National Board Training 2016 74 7.0 Training Programs 2011 App III National Board Training 2016 75 8.0 Examinations 2011 National Board Training App III 76 8.0 Examinations 2011 App III National Board Training 2016 77 8.0 Examinations National Board Training App III 78 8.0 Examinations 2011 App III National Board Training 2016 79 8.0 Examinations App III National Board Training 2016 A valid ACCP Level II or ASNT NDT Level II certification shall not be accepted as fulfilling the specific and practical examination criteria for each applicable method. 80 8.0 Examinations App III National Board Training 2016 81 8.0 Examinations 2011 National Board Training App III The candidate shall detect at least 80% of discontinuities and conditions specified by the NDE Level III. Essentially adds the need for a practical in techniques of methods, not just the method alone. 82 8.0 Examinations 2011 National Board Training App III A valid ACCP Level III or ASNT NDT Level III certification shall not be accepted as fulfilling the specific examination. 83 8.0 Examinations 2011 App III National Board Training 2016 84 8.0 Examinations National Board Training App III 8.7 NDT/PdM Level III Examinations 85 9.0 Certification 2011 App III National Board Training 2016 86 10.0 Technical Performance Examination 11.0 Interrupted Service 2011 App III National Board Training 2016 87 12.0 Recertification National Board Training App III 88 13.0 Termination 2011 National Board Training App III 89 13.0 Termination National Board Training App III 90 National Board Training 2019 ASME Section VIII Divisions 1, 2 & 3 Summary of Key Changes 91 National Board Training VIII-1 92 Paragraph U-2(g) and New Appendix 46 • • National Board Training Paragraph U-2(g) revised with rules to allow usage of ASME Section VIII, Div. 2 for design methods not provided in Section VIII, Div. 1 as well as other recognized Standards or Codes. New Appendix 46 was created to incorporate Code Case 2695 into Section VIII, Div. 1 and provide a means for the designer to use the rules given in ASME Section VIII, Div. 2. 12-307 93 Revised Figure UW-3 • • National Board Training Revised Figure UW-3 by adding a sketch of weld neck flange with its weld category as C. The sketch now shows a weld neck flange pointing out it is as category C as opposed to category B. Note that this weld has been category C for a long time. 14-1972 94 Appendix 10-13(b)(14) • • National Board Training Revised, "hydrostatic" to, "pressure" in 10-13(b)(14) The intention is to maintain all Pressure Test Records (Hydrostatic or Pneumatic). 15-2964, 16-2944 95 Revised Paragraph 10-13(b)(8) • • National Board Training Revised Paragraph 10-13(b)(8) The Code record should be identified as the Interpretation Report. The interpretation of radiograph indicates that the weld or component complied with all of the applicable Code rules at the time of fabrication/manufacturer and documented accordingly. In addition, surface examinations such as dye penetrant and magnetic particle examination must also be retained. 17-1378 96 USC-66(c) • National Board Training Revised subparagraph UCS-66(c); added new subparagraph (c) to Note 1, and revised the text for Note 2(a) in Figs. UCS-66/66M 1. Assign "as forged" A/SA-105 forged flanges to Curve A for toughness considerations, and 2. Impose a limit of 0F (-18C) upon MDMT for the exemption of "as forged" A/SA-105 forged flanges from impact testing under the rules of UCS-66(g), which is consistent with the current requirements of Section VIII, Division 2. 16-450 See 16-450 Proposal for Section VIII, Div. 2 97 UG-116 Nameplates • National Board Training Nameplate markings between Divs. 1 and 2 have been aligned by reducing the “construction type” markings that are mandatory on the nameplate for Section VIII. 1) Removed the W, P, B and RES from the table titled "Types of Construction" in UG-116(b) 2) Added the UHT marking to UG-116(b) and reference to UHT-115 3) Added the WL marking to UG-116(b) and reference to ULW-115 4) Added the ULT marking to UG-116(b) and reference to ULT-115 5) Added a reference to UIG-116 with the Graphite marking G 6) Added the CS marking to UG-116(b) and reference to Mandatory Appendix 44, 44-7 15-317 For Division 2, the only two letters being removed are the W and the F. See 13-63, and also was under RN 13-2006 98 Definition of "NPS" in Appendix 3 • • Added definition of "NPS" in Appendix 3 There are a number of other places where the Code limit a size to a NPS value. It has not been explicitly defined when the Code states the size is limited to a given NPS size. If one is using a standard fitting, it may be defined, but it may not well defined for a custom engineered component. National Board Training “NP S : Nominal Pipe Size as used throughout this Division is defined as the pipe outside diameter for a given pipe size in accordance with ASME B36.10M” 15-722 99 UW-16 National Board Training Clarification for a radial nozzle attachment • Added paragraph (h) to UW-16 16-1801 100 UW-16(d)(2) & Figure UW-16.1 (p-2) • • National Board Training Added a new detail (p-2) to Figure UW-16.1 and re-labelled the existing detail (p) to (p-1) in Figure UW-16.1(c) and in UW16(d)(2). Added the words "Studding outlet type flanges may also be attached by full penetration welds as shown in Figure UW-16.1 sketch (p-2)" in UW-16(d)(2). 16-633 See 16-633, Section VIII Div. 2 Table 4.2.11 detail 5 101 UHA-34 for PT Examination • • National Board Training Since martensitic stainless steels are particularly crack sensitive, paragraph UHA-34 was revised to add martensitic chromium steel welds to the list of weldments for which penetrant testing is required. 17-1344 102 UG-14 • National Board Training Revised UG-14 and Appendix 2, 2-2(d) to incorporate the [revised] Code Cases and reconcile UG-14 and Appendix 2. 17-1800 See RN17-683 3.2.5.2 (a) for Section VIII Div. 2 changes 103 Certification and Accreditation Requirements • • National Board Training Deleted Appendix DD Certification and Accreditation requirements are now contained and kept current at CA Connect, including preparation, application, and certification guidelines. This eliminates the need to maintain this information in nonmandatory appendixes and normative annex. This item will eliminate guides for certificates of authorization in VIII-1 Appendix DD, VIII-2 Annex 2-H, VIII-3 Appendix 3 and eliminate supporting references. Reference to https://www.asme.org/shop/certificati on-accreditation provided in appropriate paragraphs. 17-230 See 17-230, VIII Division 2 Annex 2H deleted 104 UG-39 and Figure UG-39 • National Board Training Revised Section UG39 and Figure UG-39 to accommodate more geometries 17-2671 105 UW-11(a)(4) • National Board Training Revised UW-11(a)(4) to remove the second reference to Paragraph (2). This proposed change makes nozzle or communicating chamber radiography required only when the nozzle or communicating chamber itself exceeds the thickness requirements of UW-11(a)(2), or if the shell and/or head (so the entire vessel) is designed for lethal service or as an unfired steam boiler exceeding 50PSI. UW-11(a)(4) does allow for certain exemptions for Category B and C butt joints, due to thickness in these nozzles and communicating chambers, but not for Category A or D joints butt joints 17-341 106 UW-50 • • National Board Training Incorporated the provisions of Code Case 1518-5 into UW-50. The incorporation of this code case will permit waiving the surface examination requirements imposed by UW-50 when performing pneumatic testing under the rules of UG-100 when qualifying conditions have been met. 17-982 & 18-1976 107 UW-51 National Board Training • Revised UW-51(a)(2) by deleting the exception to written (radiography) procedure requirements. • Replacing the term "penetrameter" with "image quality indicator", and striking the phrase "shall be the basis for final acceptance. • Revised UW-51(a)(4) to clarify that the permission to use UT in lieu of RT applies to welds in which the thinner of the members joined is 1/4 inch thick or greater. • Revised UW-51(b) to simplify the wording, and delete the requirement for Inspector confirmation of the defect indication by ultrasonic examination. 17-3222, 18-1091, and 18-1195 108 UG-84(h)(2)(-b) • National Board Training Replaced UG-84(h)(2)(-b) with the following, "be in the same heat-treated condition and this heat-treated condition shall be noted on the PQR and WPS used for construction; and" 18-1930 See RN: 18-1930, for VIII Div. 2 3.11.8.3 change 109 National Board Training VIII-2 110 Certifying Engineer and Designer • • • Revised Annex 1-B to add Certifying Engineer and Designer. Revised Part 2 to indicate Certifying Engineer must certify the UDS and MDR. Editorially revised Annex 2-A. Revised Annex 2-B to change from Professional Engineer to Certifying Engineer. Revised Annex 2-B for requirements of MDR certification by a Designer. Editorially revised Table 2-B.1. Revised Annex 2-E for requirements of QC System to cover procedures for qualifications of Certifying Engineers and designers. Added new Annex 2-J. National Board Training This item outlines the qualifications and competence requirements for designers and engineers. 18-1729 111 Identical Design Specifications • National Board Training Added new subparagraphs 2.2.2 and 2.3.1.3 in Div. 2, permitting pressure vessels being designed and constructed to the same design specifications to follow a single UDS, and their compliance to the UDS. Each vessel will continue to be ASME Code certified by the Manufacturer on a separate Manufacturer's Data Report. 18-220 112 Impact Vessel Test Plates • National Board Training Added an additional sentence to the end of 3.11.8.4(a) and (b) for requirements of test plate when multiple welding process are utilized. 18-277 113 National Board Training VIII-3 114 New Article KM-6 • • Created new Article KM-6 in Div. 3, to consolidate location of all material models used for analysis. Created Part KM-6, moved KD-360 cyclic stress strain curves to Part KM-6, modified reference to material model in KD-231.1, moved KD-231.4 to new Part KM-6, modified material reference in KD234.1, KD-236 and other misc. references throughout the book to refer to new part KM-6, and moved description of elastic perfectly plastic material model to KM-6 from KD-236. National Board Training This is an attempt to make the Code more user friendly by consolidating all of the material models into part KM and referencing them in all other areas of the book. 10-322 and 16-2238 115 Design Guidance for Impulsively Loaded Vessels has been incorporated into Div. 3 National Board Training • Incorporation of Code Case 2564 into the main body of ASME VIII-3 will include the following additions: – KG-6, Requirements for Impulsively Loaded Vessel – KM-6 Rules for covers on impulsively loaded vessels – KD-210(t), definition of Impulsively Loaded Vessel and KD-250(u) definition of QSP – KD-240, Additional Requirements for Impulsively Loaded Vessels – KT-350, Requirements for Impulsively Loaded Vessels – KR-7, Requirements for Impulsively Loaded Vessels – KS-102, Marking of Impulsively Loaded Vessels – Non-Mandatory Appendix K, Guidance on Fatigue and Fracture Assessment for Impulsively Loaded Vessels 10-322 116 KM-211.1(b) and KM-211.1(c) • • National Board Training Revised KM-211.1(b) and KM211.1(c) to specify a test specimen depth location of T/2 instead of T/4. T/4 did not adequately capture the potential variation in mechanical properties through the thickness of the plate, especially for the thicker plates which will be allowed by the proposed changes in RN 13-1999. It is recognized that the most variation in material properties of a plate will occur at the mid-point of the thickness (T/2). 15-2625 117 Table KG-141 • National Board Training Revised reference edition for CA-1 to latest edition. 17-1545 118 KT-312 Upper Limit National Board Training (hydrostatic test pressure) • • • • • Revised KT-312 Revised the equations in KT-312.1 Revised the equations in KT-312.2 Added new KT-312.3 Revised old KT-312.3 and change KT312.3 to KT-312.4 17-264 119 KG-310 and KG-322 • National Board Training Revised KG-310 and KG-322 relative to the manufacture of vessels with single UDS or Manufacturer's Design Report for construction of multiple vessels. 18-1729 120 National Board Training 2019 ASME Section IX Summary of Key Changes 121 QG-104 • National Board Training Revised QG-104 to clarify requirements for documenting the performance qualification test. 15-179 122 QW-423.1 • National Board Training Revised QW-423.1 to clarify the base metal substitutions allowed and range qualified for welder qualification. 16-1274 123 QW-404.10 • National Board Training Revised QW-404.10 to omit reference to Authorized Inspector ASME Construction Codes provide document availability. 16-2394 124 QW-423.1 • National Board Training Added provisions to both procedure and performance qualification to allow use of lowenergy capacitor discharge welding. Issue a code case to allow early implementation 16-2647 125 QW-300.1 • National Board Training Revised for the purpose of establishing performance qualification continuity. 16-2786 126 PQR Form QW-483 National Board Training • Revised Form QW-483 15-178 / 16-2979 127 QG-106 • National Board Training Revised QG-106 to require that the individuals who provide supervision and control over the personnel who join qualification coupons be shown by the organization to be qualified, trained or experienced to perform the oversight defined. 16-3033 128 QW-202.2 & QW-451 • National Board Training Revised QW-202.2 to add requirements addressing qualified base metal and weld metal thickness ranges when dissimilar thickness test coupons are used and clarify that the thickness, t, of deposited weld metal in QW451 must be exclusive of weld reinforcement. 17-1962 129 QW-101 • National Board Training Revise QW-101 to address recording of variable that are not within the scope of a WPS or PQR. 17-2167 130 QG-107 • National Board Training Revise QG-107 due to the increasing number of mergers, acquisitions, divestments, and name changes within the Boiler and Pressure Vessel Industry 17-2167 131 QW-403.5 • National Board Training Revised QW-403.5(c) to clarify qualification for Group Numbers within the same P-Number. 17-2167 132 QW-191.1.3 • • National Board Training Revised QW-191.2.1(b), deleted current subparagraphs QW-191.2.1(c) and QW191.2.2, redesignated QW-191.2.3 as QW191.2.2, redesignated QW-191.2.4 as QW191.2.3, added new paragraph QW-191.4, referencing ASME Section V, Article 1 for qualification and certification the requirements applicable to all volumetric examination personnel. (which requires qualification and certification to the employer's Written Practice and either SNT-TC-1A, CP-189, national or international programs such as ACCP or ISO 9712:2012) 17-2167 133 QW-404.5 • National Board Training Revised QW-404.5 to add the word "by" in two places to improve clarity 18-1116 134 National Board Training 2019 ASME Section X Summary of Key Changes 135 RT-510(a) National Board Training • Revise BPVC Section X, RT510(a). 17-2833 136 Appendix 8 • This incorporates Code Case 2745 and Code Case 2820. • These vessels are routinely used for other fluids, as addressed by the new list. National Board Training 18-1841-r1 137 Table 8-700.2.1-1 • • National Board Training Table 8-700.2.1-1 revised This incorporates Code Case 2747 18-1842 138 8-700.5.4.1 • • This incorporates Code Case 2742 Requires inclusion of requirement to show lower pressure limit on nameplate. National Board Training • 18-1844 18-1844 139 8-700.5.3.1 • • National Board Training Pressurization Rate changed. This incorporates Code Case 2746. This sets the maximum allowable pressurization rate at 200 psi/sec 18-1845 140 Questions National Board Training 141