AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP Rustem Baishev1, M.Sc Arch, Assoc. AIA 1 RB Systems, 123317, Russian Federation, Moscow, Presnenskaya Emb., 6-2, 19th floor, suite 1913 tel: +7(916)884-8995, email: rb2958@columbia.edu http://www.rb-systems.us/ Prepared for ASCE 2017 Congress on Technical Advancement, Infrastructure Resilience Division ABSTRACT For the Hyperloop transportation system proposed by Elon Musk earlier in 20132, Rustem Baishev presents an integrated design vision both for a station and a passenger pod. The station’s design is as of now speculative and is not tied to a specific location, due to yet uncertain public intent in commissioning such a building; nonetheless - with a firm promise of such an intent to arise in the foreseeable future - there is a strong sense in exploring its potential layouts. With no previous precedents in such building typology, many spatial and programmatic concepts had to be invented. Likely, they will continue to be subjects for testing until a reasonable worldwide standard in such typology is established. For now, an exploratory road has been taken and a detailed proposal for a station was made, formulating key-features of passengers’ and pods’ logistics, which is believed to be the factor of an utmost influence over a station’s design. Fig. 1 - the station’s principal drawings - plan & cross sections AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 1 TABLE OF CONTENTS: Abstract р.1 The Station р.3 Railshift р.4 Spatial reserve for pressurization equipment р.5 Safety zone р.5 Interior experience р.6 Glass dome р.7 The pod р.8 The pod’s CFD р.8 The tube р.10 Epilog p.12 References p.13 Fig. 1a Fig. 1a - Pod’s model front view Fig.2 - Station’s overall view Fig.3 - Station’s section Fig. 2 AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP Fig. 3 PAGE 2 1. THE STATION 1.1 THE STATION’S LOGISTICS The expected pod’s travel speed of ~1200 km/h is an item for discussion leading to many engineering challenges in the tube’s design. But the greater issue for designing a Hyperloop station’s layout is that proposed rate of departures / arrivals is too very rapid in its own respect, estimated to be at 1 pod per minute. Meaning that complete pod’s handling - to include many various operations - must be performed within such an extremely short amount of time. Besides of a vast degree of automation, it would require a well-thought-out sequence of spaces, and to our firm believe, an absolutely necessary change in levels to separate arriving and departing vehicles. Level difference is pretty much the only mean to make such a demanding pace of throughput achievable - otherwise a station’s footprint would have to grow sideways extensively. In this concept, once a pod enters the station’s interior space after being cleared at a pressurized airlock, it is put on a robotic cart that carries it through the tracks to a designated platform. From this point the throughput is organized as a queue, and after passengers leave the pod, the vehicle then proceeds to enter the service block to undergo unloading of luggage, after which it is put on a turntable elevator, which then lifts it to an upper level. It is at this upper level the pod is finally prepared for departure, change of batteries and supplies, loaded with luggage again and is released to proceed to departure platforms for the passengers to board. After that, the pod is ready to leave; the sequence of departures/arrivals is managed by an automated dispatching system. PLATFORM M A I N T E N A N C E PLATFORM PLATFORM PLATFORM Fig. 4 - Types of stations - Through-traffic / End Hub (the latter is described) Fig. 5 (below) - Pods’ logistics diagram Fig. 6 - Pod’s movement through the station diagram POD’S MOVEMENT ON THE CURVED RAILS IS PERFORMED ON ROBOTIC CARTS FITTED ON LINEAR BEARINGS: ARRIVING SEQUENCE DEPARTING PODS DEPARTING SEQUENCE ARRIVING PODS ARRIVING LUGGAGE HANDLING RESERVE PODS DEPARTING POD ARRIVING POD DEPARTING LUGGAGE HANDLING AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 3 1.2 ROBUST, LONG LIFE-SPAN, MINIMUM MAINTENANCE RAILSHIFT One of the key-features of the design is the method proposed for separation of the vehicular flow through the station - an answer on how to connect a single exit from the tube with at least 20 platforms. An initial analysis had revealed that mechanical applications, especially exposed ones, involving rotary systems, elevating systems might likely be subject to jams affecting the scheduled queue operations in a domino effect, and may also require a constant surveillance and a frequent maintenance. A robust, composite concrete-made rail shift (Fig. 7) - even if being a conventional system - is a solution proven by time, requires minimal service, and allows for a streamlined operation, through which all the pods travel on automated carts, making it easy to remove a faulty vehicle from the queue. This is a signature part of the design, which dictated the station’s layout and overall form. It is also believed that the rail shift has to absolutely occur inside of a station, after an airlock, since that shifting tracks within the pressurized tube’s environment would result in a significant engineering challenge. CHECK-IN ZONE WAITING HALL TIMETABLE SERVICE BLOCK GATES DEPARTURE CONCOURSE DEPARTURE PLATFORMS RAILSHIFT RAILSHIFT SAFETY ZONE PV PANELS 1.3 SOLAR ENERGY THE TUBE Fig. 7 - Railshift overview In order to provide an off-the-grid source of energy generation vast arrays of photovoltaic panels are integrated into the building’s envelope. The diagram below (Fig. 8) shows the solid roofing assembly which perimeters the station and transitions into the arrays which cover surrounding landscape. Other PVs are built in into the glass dome. SLAB STRUCTURE PHOTOVOLTAIC PANELS (RAIN SCREEN) Fig. 8 - Integrated PVs AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 4 1.4 MASSIVE SPATIAL RESERVE FOR PRESSURIZATION EQUIPMENT AND SAFETY SYSTEMS An amount of machinery required for provision and maintenance of pressurization in an airlock is yet unknown, therefore a considerable space reserve was laid out surrounding the area where the tube enters the station. The machinery and other necessary equipment is to be housed within the station’s “beads”, parts of which are made of soil that was excavated to form the station’s “bowl” - a zone which is covered by the glass dome. The “beads”, paneled by vast arrays of photovoltaics to generate energy as mentioned above, make the station to be “submerged” in landscape - yet another safety precaution on an urban scale. 1.5 VAST SAFETY ZONE TO SEPARATE PLATFORMS FROM THE TUBE’S ENTRANCE The potential safety risks of dealing with low-pressure environment and such a rapid movement of vehicles through a station are not yet formulated; most likely, they are to be considerably high. As a mean of safety, the entire zone in-between the platforms and the tube’s exit is made inaccessible for passengers. It is a space reserve, provided with applications to remove faulty pods from the queue. WAITING HALL DEPARTURE PLATFORMS DEPARTURE CONCOURSE SERVICE BLOCK BAGGAGE CLAIM ARRIVAL PLATFORMS ARRIVAL CONCOURSE Fig. 10 - Platforms / Service Block configuration drawing Fig. 9 - Platforms and levels diagram RAILSHIFT DEPARTING PLATFORMS SAFETY ZONE ARRIVING PLATFORMS TUBE AIRLOCK SPACE RESERVE FOR PRESSURIZATION EQUIPMENT AND SAFETY SYSTEMS Fig. 8 - Programmatic diagram AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 5 1.6 INTERIOR EXPERIENCE The goal for the interior atmosphere is to be truly a celebration of pure excitement of travel using a forefront technology. An airport, as well as a conventional train station - are usually the typologies which are expressive the most, and serve as a “face” to a city in which a traveler arrives. The intent was to design a spacious, brightcolored interior filled with light, formal enough and spiritually uplifting, in a space-age aesthetics, symbolizing a technological breakthrough that the Hyperloop is. The navigation is made easy, with timetables located simply above each track. The Service Block is separated from the station’s interior by a transparent storefront, making passengers able to see the pods being handled by intricate machinery. A spacious waiting hall provides leisure facilities such as cafeterias, and opens up to captivating panoramic views of the entire station’s interior. The glass composition and PV cells that are molded within the glass assembly do protect the interior space from an excessive solar heat gain. Fig. 12 - A view from the waiting hall towards the platforms Fig. 11 - Interior views AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 6 1.7 GLASS DOME A structural concept for the vast span of the dome is conceived as a uniform space truss that rests on a structural ring, which encloses the entire perimeter of the building. An experimental idea of using light fiberglass pipes and nodes, partially assembled in a factory and then on site, allows for greatly reduced weight of the system and unconventional spans of nearly 100m, with the individual unitized structural cell’s size of 5x3m. BUTT JOINT PHOTOVOLTAIC CELLS LOW-E GLASS WHITE PAINT LOCK JOINT FIBERGLASS NODE ALUMINUM MULLION Fig. 13 - 5x3 m unitized structural cell FIBERGLASS TUBE, Dia.=220 mm Fig. 15- Fiberglass joint + glass composition detail + dome (below) R 115000 R 169000 R 223000 220000 Fig. 14 - The Glass Dome’s principal dimensions AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 7 2. THE POD The goal for the pod’s design was to come up with a user-friendly, non-aggressively looking machine that would appeal to many categories of travelers; a design that does not remind of a flying engine, but rather an elegant hybrid of an airplane with a high-speed train. The most design effort went into aerodynamics - in a belief that a low pressure environment in the tube (not a full vacuum) would still leave the vehicle subject to drag, which might be minimized not only by locating a compressor at the front, but by aero design as well. 2.1 THE POD’S INTERIOR The interior is a no-aisle layout with two rows of seats separated by a central console. The entertainment system is provided at all times controlled from an elbow-pad touch screen. The boarding is performed from both sides. The luggage compartment is located above the cabin, and is accessed only inside of the service block and if passenger doors are closed. The passenger doors are sized rather generously, with hope that further technology development would allow to handle such apertures efficiently from pressurization standpoint. Fig. 19 - CFD test showing Air Gills performance in the flow Fig. 16 - Air Gills Fig.17 above - Pod’s front/rear/section views. Fig.18 (below) - Pod’s elevations AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP Fig. 20 - Pod’s technical section fragment PAGE 8 REDUCED SURFACE DRAG OF THE FLOW ADJACENT TO THE POD’S SURFACE BEHIND THE BOUNDARY LAYER SUCTION IMPELLER AIR GILLS - FLOW TRANSIT FACILITATION + LATERAL STABILIZATION 2.2 THE POD’S CFD Fig. 21 - CFD test A lot of consideration was given to aerodynamics for the nose of the vehicle - the compressor’s impeller is exposed and its blades are designed to be bulging out off of design surface to provide boundary layer suction, greatly reducing the surface drag along the entire pod’s body behind the impeller; the impeller is housed in a round nacelle that is partially covered by body panels blended with the end of the nose; behind the impeller are also the gills that evacuate an excessive flow and push it against the walls of the tube to provide additional lateral stabilization. The aerodynamic concept is theoretical, but was proven effective in a low-resolution CFD test (Fig. 21). The engine’s compressor chamber is a spiral volute, in a turbo-like principle, to occupy less space inside the vehicle (Fig. 23). Propulsion and levitation systems are not addressed in detail, but conceptually laid out as electric and air skis respectively, in accordance with the proposals in the Alpha paper1. Fig. 22 - Pod’s technical section fragment Fig. 23 - Example of impeller’s CFD showing flow being redirected into spiral volute2 Fig. 24 - Pod’s physical model AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 9 3. THE TUBE The “Hyperloop tube” is the main infrastructural element through which the pod travel occurs (Fig. 25). Alternatively to schemes in Alpha Paper2, the vertical stacking of the tubes is chosen as a more rigid structural scheme, as a mean to achieve less frequent pylons’ spacing to save resources on the groundwork, to 1. TUBE 2. SERVICE SPACE 3. BEARING PYLONS 4. CASTELLATED BEAM 5. EXPANDED SCHEME 4 5 2 1 3 Fig. 25 - The tube’s 3D view Fig. 26 - Tube’s sections provide a continuous intermediate service space in between the tubes and beams for stator motors’ and other systems’ location and maintenance, and also to allow for the future expandability. It is also an important part of the emergency evacuation strategy, where such space allows for provision of the Evacuation Hatches to be spaced evenly along the route. When an emergency stop of the pod occurs - the pressure inside the tube is equalized with the atmospheric one, then passengers leave the pod and ladder down into the service space from which they get to the ground by the ladders or stairs located in select pylons. The tube is an assembly, which consists of elements showcased in Fig. 26 and Fig.27, of which most important are: FOAMGLAS INSULATION As a mean to reduce hazardous effects of the metal’s thermal expansion, the tubes are wrapped in prefab blocks of Foamglas insulation, which moderates temperature fluctuations arising from exposure to the solar heat. PHOTOVOLTAIC ARRAYS The tube is clad in prefab sheet metal aluminum panels as a mean of protection against the weather effects. On top of the cladding are mounted the PV arrays, in form of the flexible transparent ETFE sheets with molded-in PV cells, which allows for an easy installation as the sheets can follow the curvature of the tube, being mounted on self-adhesive patches. PV’s position and surface area is determined by the sun’s angle per geolocation of the each fragment of the tube. THE CASTELLATED BEAMS The introduction of castellated beams is to increase the span and pylons’ spacing. Being mounted sideways on the pylon’s frame, it supports the gravity load of the upper tube; the lower tube is hanging from it. It also becomes a “receiver” for all adverse forces such as seismic and others, which would be alleviated by damping joints to isolate the tube itself from destabilizing vibrations/movements. THE PYLONS Spaced every 50m, they consist of composite columns tied by steel links and steel inserts to pick up the castellated beams. Columns cladded in metal is an option. EXPANDABILITY The sideways mounting of the beams which rest on the pylons’ columns allows for addition of tubes should AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 10 2 PRESSURIZED WINDOW WINDOW WEATHER CAP STEEL TUBE STATOR MOTORS LIGHT CONCRETE FOAMGLAS INSULATION POWER CONDUITS (ACCESSIBLE FROM THE SERVICE SPACE) SHEET METAL ALUMINUM CLADDING DAMPING JOINTS ANGELINA BEAM FLEXIBLE ETFE SHEETS W/ PV CELLS MOLDED SERVICE SPACE IN-BETWEEN THE BEAMS (WALKABLE) 1 Expansion diagrams: 1 - Dual tube 2 - Quadruple tube expanded Fig. 27 - The tube’s assembly diagram a demand in the system’s expansion arise. The new columns are being stack-mounted on top of the initial ones, requiring minimum construction intervention and no additional foundations. Foundations are calculated to withstand expanded load capacities. THE WINDOWS As the greatest thing about the Hyperloop clearly is the speed, there is a possibility of attracting more users by providing a feature that allows to actually sense it. Even with all the engineering issues to make the system real, there might be an ultimate vision that relies on a moment in the future when technology is proven and advanced enough to implement extreme design features. Providing windows (portholes) in both the tube and the pod would allow for actually sensing the speed in relation to landscape objects, making the Hyperloop even more an exciting experience. For pressurization issues the windows are made to be individual apertures spaced every so often. The spacing is calculated the same way as “frames per second” in movie-making - it is determined what distance the pod travels in one second at every fragment of a route, and this number is then divided by 25 - an AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 11 amount of FPS that, if played continuously, human eye perceives as a steady image. For a very short moment the windows both in the tube and in the pod would align, and if the pod flies so fast that in one second it passes 25 windows, then the passenger’s eye would see an uninterrupted passing image of an outside. Whether it is a landscape or a city that the pod passes through, it seems as truly entertaining to be able to visually perceive such a speed. For the pod cruising speeds of 300m/s, the window spacing is 12m, which requires only 6 apertures per every tube’s 50-meter-long sector. EPILOG Above mentioned are only few factors which the future station’s design will likely be revolving around. With all the excitement that surrounds the Hyperloop system and its disrupting potential, it is likely that we will continue to see many designs addressing its every feature. This project is to demonstrate an importance of high-performance, integrated design and the holistic visual characteristic it provides, giving related looks and principles to all the parts ranging from a piece of furniture to a vehicle, a station and, ultimately, to its master planning aspects. The experimental nature of this work is to encourage entities to join forces in bringing the Hyperloop project closer to reality. Fig. 28 - Parametric Model for the dome’s structural truss Fig. 29 - Station’s sections AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 12 REFERENCES: Musk, E. “Hyperloop Alpha”, (Aug 12, 2013) http://www.spacex.com/sites/spacex/files/hyperloop_ alpha.pdf 2 Jadhav, S. “Performance Evaluation of Micro Gas Turbine with CFD”, (2014) https://www.linkedin.com/pulse/2014041707404014648565-performance-evaluation-of-micro-gas-turbine-with-cfd 3 Fig. 30 Full project at: https://architizer.com/projects/hyperloop-station/ Fig.30 - Pod’s Air Gills Fig.31 - Pod’s Physical Model Fig.32 - Station’s view Fig. 31 Fig.32 AN INTEGRATED DESIGN VISION FOR THE HYPERLOOP PAGE 13