INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks: 100 Section-A Time: 3 hrs. IEA 01 – PROBABILITY AND STATISTICAL METHODS Notes: 1. 2. 3. Q1. Q2. Answer any five questions. Each question carries 20 marks. Answer in brief and to the point. Use of probability and statistical tables are permitted. (A) Write a short note on central limit theorem. (05) (B) Explain briefly the general procedure of testing the appropriateness of a distribution. (05) (C) What is Design of Experiments? Explain with a suitable example. (10) (A) In an experiment on immunization of cattle from Tuberculosis the following results were obtained. Affected Not Affected Total Affected 267 27 294 Not Affected 757 155 912 Total 1024 182 1206 (10) Use Chi-square test to determine the efficacy of vaccine in preventing tuberculosis. (B) Q3. Present an overview of SPSS package along with its features, applications, advantages and limitations. (10) (A) A lot containing 7 components is sampled by a quality inspector, the lot contains 4 good components and 3 defective components. A sample of 3 is taken by the inspector. Find the expected value of the number of good components in this sample. (10) (B) In a certain factory turning out blades, there is a small chance 1/500 for any blade to be defective. The blades are supplied in packets of 10. Use the Poisson distribution to calculate the approximate number of packets 1 containing no defective, one defective, two defective blades in a consignment of 10000 packets. (Given e-0.02 = 0.9802) (10) Q4. (A) A certain test for a particular cancer is known to be 95% accurate. A person submits the test and the result is positive. Suppose that a person comes from a population of 1,00,000 where 2,000 people suffer from that disease. What can we conclude about the probability that the person under test has that particular cancer? (10) (B) A shaft manufacturing company wants to determine the diameter of a certain grade of shaft. Ideally, the diameter would be 470 mm.The data are as follows: 472, 472, 473, 468, 469, 475, 465, 470 (i) Find the sample mean and median, (ii) Find the sample variance, standard deviation and range Using the calculated statistics in parts (i) and (ii), comment on the quality of Shafts produced. Q5. (A) (10) A chemical engineer is investing the effect of process operating parameter X on response Y. The study results in the following data. (12) X 78 36 98 25 75 82 90 62 65 39 Y 84 51 91 60 68 62 86 58 53 47 Find the equation of the least square line which will enable to predict response on the basis of parameter X. Find also the degree of relationship between the X and Y. Q6. (B) A factory turns out an article by mass production methods. From the past experience it is found that 20 articles on an average are rejected out of every batch of 100.Find the mean and the variance of the number of rejected articles. (08) (A) The weights of 4000 students are found to be normally distributed with mean 50 kgs and standard deviation 5 kgs. Find the probability that a student selected at random will have weight (i) Less than 45 kgs (ii) Between 45 and 60 kgs. (10) 2 (B) Ten school boys were given a test in Statistics and their scores were recorded. They were given a month special coaching and a second test was given to them in the same subject at the end of the coaching period. Test if the marks given below give evidence to the fact that the students are benefited by coaching. (10) Marks in Test I 70 68 56 75 80 90 68 75 56 58 Marks in Test II 68 70 57 73 75 78 80 92 54 55 Q7. (A) Write short notes on the following (Any three) i) Chi-square test ii) Binomial distribution iii) Regression analysis iv) Baye's Theorem ————— × ————— 3 (20) INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks: 100 Section - A Time: 3 hrs. IEA 02 OPERATIONS RESEARCH Notes : 1. 2. 3. Q1. Q2. Answer any five questions. Each question carries 20 marks. Answer in brief and to the point. Necessary calculations must be shown in your answer paper. A) How different models in operation research help to make decisions. Explain with examples. (10) B) Explain with the help of suitable example how decision trees helps to take decision. (10) A) Solve the following LP problem using simplex method Maximize Z = 5X1 + 3X2 + X3 Subject to X1 + X2 + 3X3 6 5X1 + 3X2 + 6X3 X1 X2 and X3 B) Q3. 15 ≤ ≥ 0 (15) Diet for a sick person must contain at least 4000 units of vitamins, 50 units of minerals and 1400 calories. Two foods A and B are available at a cost of Rs.4 and Rs.3 per unit respectively. If one unit of A contains 200 units of vitamins,! unit of mineral and 40 calories and one unit of B contains 100 units of vitamins, 2 units of minerals and 40 calories. Formulate the problem as Linear programming model. (05) Solve the following assignment problem for minimization Building B1 B2 B3 B4 C1 48 56 96 42 Contractor C2 C3 48 50 60 60 94 90 44 54 1 C4 44 68 85 46 (20) Q4. Find the optimum solution to the following transportation problem in which the cells contain the transportation cost in rupees. (20) 1 Q5. Q6. Q6. 2 3 4 5 Available 4 5 9 40 A 7 B 8 5 6 7 8 30 C 6 8 9 6 5 20 D 5 7 7 8 6 10 Required 30 30 15 20 5 Solve the following game using dominance property. (A) B) (20) A B C D E I 1 3 2 7 4 II 3 4 1 5 6 III 6 5 7 6 5 IV 2 0 6 3 1 The arrival rate of customers at a reservation center follows Poisson distribution with a mean of 60 per hour. The service rate of the counter clerk also follows Poisson distribution with a mean of 70 per hour. i) What is the probability of having 0 customer in the system? ii) What is the probability of having 6 customers in the system? iii) What is the probability of having 12 customers in the system? iv) Also find the number of customers in the system and in the queue. (08) A company manufactures 30 units per day. Sale of these items depends upon demand which has the following distribution: (12) 2 Sales (units) Probability 27 28 29 30 31 32 0.10 0.15 0.20 0.35 0.15 0.05 Production cost and sales price of each unit are Rs.40 and Rs.50 respectively. Any unsold product is to be disposed off at a loss of Rs.15 per unit. There is penalty of Rs.5 per unit if the demand is not met. Using the following random numbers estimate the total profit / loss for the next ten days: 10, 99, 65, 99, 95, 01, 79, 11, 16, 20 Q7. Write short notes (Any two) (20) i) Duality in LPP ii) Sensitivity Analysis iii) Discrete Event Simulation ———— × ———— 3 INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks: 100 Section - A Time: 3 hrs. IEA 03 FINANCIAL ACCOUNTING & COSTING Instructions: 1. Answer Any Five questions. (20 marks each) 2. Assume suitable data wherever required and mention it. 3. Necessary calculations must be shown in the answer paper. 4. Figures to the right indicate full marks. Q1. From the following Trial Balance prepare: (20) Trading and Profit & Loss Account for the year ending 31-03-2018 and Balance Sheet as on 31-03-2018 for Swagat Limited. Trial Balance of Swagat Limited as on 31-03-2018 Particulars Cash in hand Opening Stock of Goods Debtors Salaries Purchases and Purchase return Rent Bad Debts Machinery Investments Advertising expenses Cash at Bank Wages Buildings Sales and sales returns Electricity Equity Share Capital Insurance Creditors Land Bank Loan Bills Payable Total Debit Rs. 10,000 75,000 1,00,000 25,000 2,60,000 5,000 1,000 70,000 45,000 10,000 10,000 15,000 50,000 5,000 5,000 Credit Rs. 10,000 4,40,000 1,20,000 4,000 80,000 20,000 7,10,000 1 30,000 30,000 7,10,000 Additional Information: 1. Closing stock of goods was Rs.55,000 as on 31-03-2018. 2. Depreciate Machinery by 15% and Buildings by 5%. 3. As on 31-03-2018 prepaid insurance was Rs. 1,000. 4. As on 31-03-2018 outstanding electricity charges was Rs.5,000. 5. As on 31-03-2018 interest on bank loan Rs. 5,000 was not paid. Q2. The following details regarding Material AD10 is provided by S Limited for the month of June 2018. (20) June June June June June June June 3: 9: 15: 20: 25: 27: 30: Purchased 2000 units Purchased 2000 units Issued 3000 units Purchased 1000 units Issued 1000 units Purchased 2000 units Issued 1500 units @ Rs.10 per unit @ Rs. 12 per unit @ Rs.13 per unit @ Rs.9 per unit Prepare a Stores Ledger for the month of June 2018 from the above transactions under each of the following methods: (i) First In First Out (FIFO) Method (ii) Last In First Out (LIFO) Method (iii) Weighted Average Pricing Method Q3. A factory produces and sells 750 units of Product V21 per annum. Other details are as follows: (20) Fixed cost per annum: Rs. 6,000 Variable cost per unit: Rs. 10 Selling price per unit: Rs. 20 Determine the following: i) Contribution per unit (ii) Profit Volume Ratio (iii) Break even sales in units and value (iv) Margin of Safety in units and value (v) Profit earned if sales are 1200 units 2 (vi) New Break even sales in value if selling price per unit increases by 25% New Break Even Sales in value if variable cost per unit decreases by 20%. (15) (vii) Q4. (a) Z Ltd. wants to purchase a new machine costing Rs. 9,00,000. The expected life of the machine is 5 years with no scrap value. The required rate of return on capital is 15%. The expected cash inflows and the Present Value Factors at 15% and 30% for the five years are as given below. Ignore depreciation for calculation (15) Year 1 2 3 4 5 Cash Inflows in Rs. 3,50,000 4,50,000 3,70,000 3,50,000 2,30,000 PV Factor at 15% 0.870 0.756 0.658 0.572 0.497 PV Factor at 30% 0.769 0.592 0.455 0.350 0.269 You are required to calculate for the new machine: (i) Simple Pay Back Period (ii) Net Present Value (NPV) at 15% (iii) Profitability Index at 15% (iv) Internal Rate of Return (v) Advise Z Ltd. with reasons whether the machine should be purchased. Q4. (b) Explain briefly any two of the following: (i) Current Ratio (ii) Inventory Turnover Ratio (iii) Gross Profit Ratio Q5. (a) Vegan Ltd. has two production departments: Mach, Finis and a service department: Prod Server. The following data is taken from.the books of the company for the year ended March 2018. (15) Overheads Incurred Depreciation: Fixed Assets Rent of Building 3 Amount Rs. 60,000 1,00,000 (05) Power Labour welfare expenses Insurance: Fixed Assets 50,000 40,000 12,000 Additional information is as follows: Particulars Mach Finis Prod Server Fixed Assets Value (Rs.) 1,50,000 1,20,000 30,000 2500 1500 1000 50 30 20 250 150 100 Floor Area (sqm) Number of Employees HP of Machines Prepare an Overhead Analysis Sheet showing the Apportionment of Overheads to the Production and Service departments stating the basis of apportionment. Q5. (b) Discuss the Straight Line Method of providing Depreciation on Fixed Assets with the help of an illustration. (05) Q6. (a) State five advantages of setting up a Standard Costing system in a company. (05) (b) Explain by drawing a specimen format what is meant by a Goods Received Note (GRN). (05) Explain Labour Turnover. What are the causes of Labour Turnover? (05) (c) (d) Q7. What is Working Capital? What are the constituents of working capital? (05) Write short notes on any four (5 marks each): (a) Classification of costs on the basis of elements of cost. (b) Advantages of setting up a system of budgets and budgetary controls in an organization. Activity based costing. Time Rate and Piece Rate Systems of wage payment. Normal and Abnormal Idle Time. Debentures as a source of finance. ———— × ———— (c) (d) (e) (f) 4 (20) INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks: 100 Section-A & B Time: 3 hrs. IEA 04 PRINCIPLES AND PRACTICES OF MANAGEMENT Instructions : Q1. 1. Solve any five questions. 2. Assume suitable data wherever necessary and specify it. 3. Neat and clean handwriting shall be rewarded appropriately. A) Comment on "Management: A science or an art". (10) B) What are the principles of scientific management? (10) Q2. What are the characteristics of a healthy organization culture? How does it help to improve performance of an organization? (20) Q3. Explain the various types of organization structures alongwith their advantages, limitations and applications? (20) Q4. A) Define project management? What are the functions of a project management dept. in an industry? (10) B) What are the social responsibilities of a business? (10) Q5. What is marketing management? Why it is necessary for an industrial engineer to have the knowledge of marketing management? What are the functions of marketing? (20) Q6. What is operations management? Why it is necessary for an industrial engineer to have the knowledge of operations management? What are the functions of operations management? (20) Q7. Explain the contribution of any ten management gurus for the profession of management? (20) ———— × ———— 1 INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks: 100 Section-B Time: 3 hrs. IEA 05 – WORK SYSTEMS DESIGN Instructions: 1. Solve any five questions. 2. Assume suitable data wherever necessary and specify it. 3. Neat and clean handwriting shall be rewarded appropriately. Q1. What do you understand by work system design? What are the factors affecting it? Demonstrate work system design with the help of suitable example? (20) Q2. Define an incentive? What are the various types of incentive systems? Demonstrate the application of incentive system design with the help of suitable example? (20) Q3. Define an ergonomics? Demonstrate the application of an ergonomics for designing a layout of kitchen in a house? State the principles of ergonomics used in it? (20) Q4. Define productivity? What are the factors contributing to low productivity? What are the remedies for it? (20) Q5. A) Demonstrate the theory of learning curve with the help of suitable example? (10) Q5. B) What Do You Understand By Maynard's Operation Sequencing Technique? ((10) Q6. Define a method study? Demonstrate the application of it With the help of suitable case study? (20) Q7. Define activity sampling? What are the application of it? Compare it with other techniques of work measurement? (20) ———— × ———— 1 INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks: 100 Section-A Time: 3 hrs. IEA 06 MANUFACTURING TECHNOLOGY Instructions : 1) Answer any Five Questions. 2) All questions carry equal marks 3) Illustrate your answers with well labelled diagram. Q1. Q2. Q3. Q4. Q5. a) Explain different types of patterns with neat sketch. What are pattern allowances (10) b) Explain in detail the process of mould making also enlist different type of moulds. (10) a) Explain different types of welding joint with neat sketch. (10) b) Explain in details oxy acetylene gas welding, give its applications. (10) a) Differentiate between direct and indirect extrusion with neat sketch. Mention applications of each process. (10) b) Write short note on a) i) Punching ii) Deep Drawing (10) Write short note on i) Honing ii) Lapping (10) b) Explain various types of cutting tool materials. Enlist the essential characteristics of an ideal cutting tool material (10) a) Explain in detail various types of Jigs and Fixtures with neat sketch. (10) b) What do you understand by optical method of angular measurement? Explain any one angular measuring instrument with a neat sketch (10) 1 Q6. Q7. a) Explain the importance and principal of work holding device and clamping device. (10) b) What do you understand by orthogonal metal cutting? (10) a) Write short notes on following i) FMS ii) CIM iii) USM iv) Tool Life. ————— × ————— 2 (20) INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks : 100 Section-A Time: 3 hrs. IEA 07 – SYSTEMS APPROACH Notes : 1) Answer any Five Questions. Each question carriers 20 marks. 2) Answer must be crisp and to the point Q1. Q2. Q3. (a) Explain systems engineering, systems analysis and systems dynamics with the help of examples. (10) (b) Describe the common elements of any system in brief. (10) (a) How does system approach of management differ from contingency or situational management? (10) (b) Discuss the necessity of system maintenance. Describe the types of system maintenances. (10) (a) What are the various models of information system? (10) (b) State the areas of application of MIS. (10) Q4. Evaluate the application of system approach to the analysis of work organizations with the help of examples. (20) Q5. (a) Differentiate between hard and soft system approach in the context of Modern Manufacturing Organization. Illustrate with the help of examples. (10) (b) Describe the major steps in implementation of MIS design. (10) (a) What are the various system analysis tools and why do we need more than one tool at a time? Explain. (10) (b) Describe the contribution of Management Gurus in Systems Approach. (10) Q6. 1 Q7. Explain the following: (a) Database (b) Decision support system (c) System development cycle (d) Multiple approach (5+5+5+5) ———— × ———— 2 INDIAN INSTITUTION OF INDUSTRIAL ENGINEERING GRADUATESHIP EXAMINATION August 2018 Max. Marks: 100 Section-A Time: 3 hrs. IEA 08 ECONOMICS & INDIAN ECONOMIC ENVIRONMENT Instructions: 1) 2) Q1. Q2. Q3. Q4. Q5. Answer Any Five questions All Questions carry equal marks a) Define Economics & explain the concepts of Macroeconomics & Microeconomics (10) b) Write a note on (any 1)- (i) Population & economic development of India OR (ii) Natural resources of India (10) a) Explain Law of diminishing marginal utility with it's exceptions. State it's Importance. (10) b) Explain briefly : a) lncome & Wealth b) Economic Development & Growth (10) a) What is Monetary Policy & Fiscal Policy. Discuss briefly that of India. (10) b) Name the different forms of competition (Market categories). Outline the key aspects of each of them. (10) a) List down various methods of measurement of price elasticity of demand & explain any one. What is the significance of Price Elasticity of demand in the business? (10) b) Define underemployment & Unemployment & briefly discuss effects of Unemployment on economy & society. (10) a) Enlist & explain various indicators of economic development. (10) b) Discuss the role of Savings & Investment in Indian economy & it's growth (10) 1 Q6. Q7. a) Enlist various features / characteristics of Indian Economy. (10) b) Discuss about the contribution of Co-operative movement in shaping Agricultural & agro-processing sector of Indian Economy. (10) a) List characteristics of Micro, Small, Medium & Large scale industries & their impact on employment & Economic development of India. (10) b) State importance of government policies & it's execution reg. Technology and Communication, Power, Transportation, Infrastructure for overall economic development of India. (10) ———— × ———— 2