Chapter 26 I. Objective Type Questions 1. What is profitable to promise, available to promise and capable to promise? 7. What are the reference documents from which sales orders can be created? Inquiries and Quotations 8. How Route master can be defined? Profitable to promise: Should I take the customer order at this time? ERP systems are expected It is the transport channel of an outbound delivery from the delivering plant to the customer to guide the sales clerk, what is the best decision at that point? 9. What are the measures of perfect order? Available to promise: Is inventory available anywhere in the supply chain to fulfill the order? Capable to promise: Does my manufacturing capacity allow committing this order? 2. What are the multiple channels through which orders can be received? 3. What are the typical contents of a sales order? data fields for sales office, currency, sales district, price groups 4. What are the examples of pricing rules? Deductions, Discounts, Incentives 5. What are the four important master data for sales and distribution process? Customer master data Material master data Condition master data Route master for transportation 6. What is condition master? can be based on percentage, quantitydependent, an amount dependent surcharge or discount etc. Conditions can be valid for a particular period. On time delivery/Order cycle time Warehouse picking accuracy On time shipment Product availability Product quality Invoice Accuracy Payment Accuracy Document Accuracy Customer Handling Accuracy 10. What is sanctioned party list? screening of suppliers 11. What is preference processing? e measures granting preferential customer treatments for goods from certain countries and geographical areas. 12. What is embargo check? tight restrictions on trade with other countries and this introduces significant variability in the import and export rules under which global corporations must operate 13. What are the typical export and import documents? Import or export declaration Transit document Required forms like entry summaries, certificates of origin, packing lists, etc. Letter of credit 14. Name some of the physical supply chain processes. Export/import/customs compliance Global logistics management—Logistics operations and network design Supply chain visibility Exception alerts and resolution Multi echelon inventory management Global risk and security management 15. Name some of the financial supply chain processes. Duty calculation Duty drawback Letter of credit Tariff management Electronic paperwork Invoice reconciliation and claims automation Financial settlement Corporate risk management Contract management 16. What are the different trading players in global trade? Company Freight forwarders/customs brokers Logistics technology providers Financial institutions 3PLs/LSPs Government agencies 17. What is warranty management? the vendor commits himself to replacing or repairing the product II. Descriptive Type Questions 1. Explain a typical order management cycle. How does an ERP system support such a cycle? 2. How does an ERP system supports different pre-sales activities? What are the capabilities of an ERP system to do material availability check? 3. How do ERP systems help in processing sales orders? 4. What are the activities in shipping? How do ERP systems support shipping activities of an organisation? 5. How billing and payment processes are supported in ERP? 6. What are the typical sales and distribution documents created by ERP system? 7. What are the typical fields in customer master field? Explain partner functions. 8. What are the different sales and distribution relevant material master data in ERP system? 9. Explain the concept of perfect order. What are the typical problems in perfect order? How perfect order can be measured? 10. What are the challenges of global trade? What are the critical success factors of global trade? 11. What are the different capabilities of ERP system to support global trade? 12. What are the capabilities of custom management in ERP solution? What is Product classification? 13. How ERP systems help in managing global trade challenge? 14. What are the typical physical and financial supply chain processes? 15. How ERP systems help in customer service? Chapter 27 I. Objective Type Questions 1. What is logistics execution? What are the processes included in this? 5. What is ABC slotting? -is storing the most-popular merchandise closest to the picking line and the least-popular items farthest away 6. What is slotting optimization? -Typically, these are transaction-intensive processes -Warehouse Management Transport Management 2. What are the different sub-processes under goods receipt in a warehouse? -Receiving goods against a purchase order -Receiving goods against a delivery schedule -Damage identification on receipt -Unloading and unpacking -Capture lots of information on receipt -Reconcile purchase order/delivery schedule line item with receipt -Doing quality sampling check (in some cases) Vendor returns in case of goods that are not within quality limits -Receiving advanced shipping notification (ASN) receipt from manufacturer before receiving a consignment -Posting goods receipt (with total quantity, accepted quantity, date, etc. – this becomes the basis for rating the supplier) 3. What is meant by put-away? -Process of moving material from the dock and transporting it -These will take into account demand patterns at item level and can suggest improvements to stock location. 7. What is picking? -is the process by which the goods are picked from different warehouse locations for delivery against order 8. What are the different picking methods? -Single order picking, Multi-order batch picking, order consolidation, wave picking, zone picking. 9. What is wave picking and zone picking? -A wave is an automated grouping of orders by a specific set of criteria. -These orders may be grouped by predefined warehouse zone such as case pick area, bulk pick area or pallet pick areas 10. What are voice picking and light picking? -This is a paperless picking technology. A system of lights throughout the picking areas is linked to the order management and inventory system -Voice messages deliver tasks to picker and help him to direct to the correct pick location to a warehouse’s storage, replenishment, or pick area 11. What is reverse logistics? 4. What is slotting? -Paying back the customer or warranty claims -is the technique of intelligently locating a product in the warehouse or distribution center for optimizing material handling efficiency 12. What are the typical value-added services for a warehouse? -Light assembly, Repair/Refurbishing, Quality control/Inspection, In transit merge, Kitting, Cutting, Labeling/Tagging, Specialty packaging. 13. What is kitting? -is an operation where parts come from different suppliers and sold as a complete kit. 14. What is cross-docking? - is a distribution technique, where an item is taken from the manufacturing plant and delivered directly to the store with minimum handling in the process. 15. What is track and trace? - Helps in track in trace of inbound load and outbound shipments. 16. How picking accuracy and picking efficiency are measured? picking, wave picking, zone picking, voice picking, light picking, etc. 5. Explain the different value-added services that a warehouse can offer. 6. What is cross-docking? What are its advantages? How do technologies help in cross docking? 7. Explain the warehouse process maturity model. What are the basic, matured and advanced processes? 8. What are the different IT/ERP technologies used for effective management of warehouse? 9. What are the different key performance indicators by which a warehouse performance can be measured? 10. How transport management systems help today’s organisations? What are the typical complexities of transport management today? How transport management helps to reduce cost and improve service? 17. What is a milk run? 11. Explain a typical transportation cycle for an organisation. How does ERP system help in this process? What 18. What is the difference between building optimum route and optimum load in transport? are the leading transport management solutions? II. Descriptive Type Questions 12. What are the different IT/ERP technologies used for effective management of transport? 1. Explain the basic functions of a warehouse. 2. How WMS systems support different putaway process requirements? 3. Explain the slotting process. Explain the ABC slotting process and how ERP solutions support that? What is slotting optimisation? How do warehouse management systems help here? 4. What is picking? Explain different picking methods and technologies like single order picking, multi-order 13. What are the different key performances indicators by which transport performance can be measured? III. Fill in the Blanks 1. 3PL stands for _______________ _____________ _______________. -Third Party Logistics Service Provider 2. WMS stands for _______________ _____________ _______________. -Warehouse Management System 3. TMS stands for _______________ _____________ _______________. 1. What is customer relationship management (CRM)? 2. What is one to one marketing? 3. What is meant by “cross-selling” and “upselling”? 4. What is “lead management”? -Transportation Management System 5. What is the concept of “Personalisation”? 4. Light picking is a _______________ picking technology. 6. What is partner relationship management? -Paperless 7. What is campaign management? This is part of which CRM application? 5. Cross-docking needs close coordination between ________ and __________ shipments. 8. What is opportunity or lead management? -Inbound, Outbound. 9. What are revenue and price management applications? IV. State Whether the following Statements are True or False 10. Name some leading CRM software 1. Wave picking is a grouping of picking orders by a set of criteria. -TRUE II. Descriptive Type Questions 2. Cross-docking is mostly used in oil and gas industry. -FALSE 3. Voice picking is a basic warehousing process. -FALSE 4. Goods receipt is an advanced warehousing process. -FALSE 5. Transport planning applications help in designing the most optimum route for transport. -TRUE Chapter 28 I. Objective Type Questions 1. Explain the concept of customer relationship management. How technology can help here? What are the benefits of CRM? 2. What are the different application areas in CRM? Explain each one of them in brief. 3. What is sales force automation? How SFA applications help sales team in terms of opportunity management, lead management, territory management, contact management etc? 4. What are the typical capabilities of field service applications? How do these applications help in scheduling workforce, managing spares and managing field service? 5. How e-Marketing applications helps in sales and marketing? 6. What are the typical features of a call centre application? How call centres provide selfservice capability? 3. SFA stands for _______________ _____________ _______________. -SALES FORCE AUTOMATION How previous calls records help call centres to provide better customer service? How call centre knowledge 4. CTI stands for _______________ _____________ _______________. -COMPUTER TECHNOLOGY INTEGRATION base helps in better problem solving for customers? 5. Partner profiling is part of _____________ applications. -PRM (PARTNER RELATIONSHIP MANAGEMENT) 7. What are the typical capabilities of PRM application of the CRM software? 8. What are enterprise marketing management applications? How do these applications help in campaign management, marketing planning, opportunity/lead management and managing loyalty? 9. How do revenue and pricing management applications help in price, revenue and promotion optimisation? 10. Explain the capabilities of product configuration applications and order management applications. 11. What are the different types of CRM analytics? Give some examples of sales, service and marketing analytics. Chapter 29 I. Objective Type Questions 1. What are the three processes important from quality management perspective? 2. What is meant by material specification? 3. How inspection plans can be defined? 4. What is sampling procedure? 5. How statistical process control can be defined? How does ERP help in this? 6. What is quality certificate? 7. Define quality notification. 8. What is quality audit? 12. Explain the capabilities of SAP CRM. 9. What are the different elements of quality cost? 13. What are the different modules of Oracle Siebel CRM? What are their key capabilities? 10. What is calibration? III. Fill in the Blanks 1. CRM stands for _______________ _____________ _______________. -CUSTOMER RELATIONSHIP MANAGEMENT 2. PRM stands for _______________ _____________ _______________. -PARTNER RELATIONSHIP MANAGEMENT APPLICATION 11. What is quality certificate? 12. What is meant by appraisal cost calculation? 13. What is batch tracking? 14. How batch determination is done? 15. How return and complain handling is facilitated by ERP? 16. What are the different master data in ERP quality management? 17. What are catalogues? 2. What is preventive maintenance? 3. What is breakdown maintenance? 4. What are the three types of preventive maintenance? II. Descriptive Type Questions 5. What is predictive maintenance? 1. Explain different quality management processes. How does ERP support these different quality processes? 6. What is TPM? 2. What is the typical procurement and goods receipt processes that need quality management solutions from ERP? How does ERP help in quality inspection during goods receipt, quality certificate and vendor evaluation? 3. What are the areas of quality management in sales and service? How does ERP help in sales and service? 7. What are maintenance catalogue? How does it help? 8. What is maintenance order? 9. What is refurbishment? 10. What is SCADA? 11. What can be the typical KPIs for a maintenance manager? 12. What is serial number tracing and tracking? How is it helpful? 13. What is repair parts database? What is batch tracking and batch determination? How does ERP support that? How return and complaint 14. What is equipment master and spare master? handling is handled in ERP? 15. What is permits? 4. What are the areas of quality management during production? How does ERP help in process inspection, 16. What is measuring points/counters? statistical process control and test equipment calibration? 18. What is RCM? 5. What are the quality relevant master data? Explain different QM master data like material specification, 20. What is asset tracking and asset compliance? 17. What is EAM? 19. What is mobile asset management? 21. Who are the major EAM vendors? master inspection characteristics, catalogues and sample procedure? II. Descriptive Type Questions Chapter 30 1. Why maintenance management is important for an organisation? Explain the concept of preventive and I. Objective Type Questions 1. What are the two types of maintenance? breakdown maintenance. Explain different types of preventive maintenance. Explain the concept of condition monitoring and TPM. 2. Explain the concept of optimum level of maintenance and how is it determined? 3. How ERP systems help in maintenance management? Explain different capabilities of ERP maintenance management module in brief. 4. How do ERP systems help in planning and scheduling maintenance? What is maintenance catalogues and how does it help in analysing reasons for failure? 5. What is the function of maintenance order in ERP systems? How do ERP systems help in managing different maintenance task lists? How can maintenance budgets be managed in ERP systems? 6. What is refurbishment? How do ERP systems help here? How do ERP systems help in managing warranties and work permits? 7. How can businesses benefits by interfacing ERP system with GIS and SCADA? 8. What are the typical reports and KPIs provided by maintenance management module of ERP systems? 9. What are the typical master data a company needs to maintain for implementing ERP Maintenance management? 10. What is enterprise asset management? What are the capabilities of EAM? How does EAM support mobile asset management and asset tracking? 11. What is the difference between EAM and enterprise-based maintenance systems? III. Fill in the Blanks 1. Preventive maintenance can be of three types: __________ based, ____________ based and _________ based. -TIME-BASED, PERFORMANCE-BASED, CONDITION-BASED. 2. TPM stands for _______________ _____________ _______________. -TOTAL PRODUCTIVE MAINTENANCE 3. RCM stands for _______________ _____________ _______________. -RELIABILITY CENTRED MAINTENANCE 4. Maintenance catalogue is a combination of _______ ______. -CODES AND CODE GROUPS 5. SCADA stands for _____ _______ ________ ______ _________. -SUPERVISORY CONTROL AND DATA ACQUISITION systems 6. MTBF stands for ________ ________ __________ _________. -MEANTIME BETWEEN FAILURE 7. MTBR stands for ________ ________ __________ _________. -MEANTIME BETWEEN REPAIR 8. MTTR stands for ________ ________ __________ _________. -MEANTIME TO REPAIR 9. EAM stands for _______________ _____________ _______________. -ENTERPRISE ASSET MANAGEMENT systems 10. __________ is a common technology for asset tracking -RFID Chapter 31 I. Objective Type Questions 1. What is PLM? 2. Why is PLM a cross-functional process? 3. What is portfolio planning? 4. What are the five different stages of product lifecycle? 6. What is product data management? What are the typical capabilities of PDM software? 7. How do PLM applications help in managing requirement, product safety and project portfolio management? 5. What is PDM? 8. Explain the core and advanced PLM functionalities in detail. 6. What is the visualisation capability of PDM software? 9. How do PLM applications help in change management? 7. How PDM applications help in product structure design and product configurations? 10. Explain the way PLM applications help in managing bill of material and manufacturing part number. 8. How does PLM application help in idea management? 9. What are the core PLM functionalities? 10. What are the advanced PLM functionalities? 11. What is document management? 12. Who are the leading PLM vendors? II. Descriptive Type Questions 1. What is PLM? Why is product lifecycle management cross-functional? What are the business drivers for a PLM application? 2. What are the value propositions of a PLM solution? 3. What are the different phases of a typical product life cycle? How do these different phases need different types of information and application? 4. What are the differences of a PLM application from an ERP application? 5. What are the typical capabilities of PLM application? 11. How do PLM applications help in project and portfolio management? Explain the function of PLM applications in managing requirement and new product development? 12. What are the different environmental safety and product compliance areas? How do PLM applications help there? What is chemical safety and hazardous material management and how do PLM applications help in this? 13. How do PLM applications help in environmental compliance and different types of regulatory reporting? Give some examples of compliance issues and regulatory reports. 14. What is master safety data sheet? How does it help? 15. Define the PLM market space. Who are the leading vendors and what are the leading products? III. Fill in the Blanks 1. PLM stands for _______________ _____________ _______________. -PRODUCT LIFECYCLE MANAGEMENT 2. CAD stands for _______________ _____________ _______________. -COMPUTER AIDED DESIGN 3. CAM stands for _______________ _____________ _______________. -COMPUTER AIDED MANUFACTURING 4. PDM stands for _______________ _____________ _______________. -PRODUCT DATA MANAGEMENT 5. CSR stands for _______________ _____________ _______________. -CORPORATE SOCIAL RESPONSIBILITY 6. MSDS stands for ___________ __________ __________ __________. -MATERIAL SAFETY DATA SHEET IV. State Whether the Following Statements are True or False 1. PLM supports transaction functionality. -FALSE 2. ERP systems can work with several bill of materials for single product. 3. PLM offers out of box integration with CAD. 4. MSDS documents proper procedures for handling of hazardous materials for workers. -TRUE 5. Product visualization provides a dynamic view of the product’s 2D model. -FALSE