RD-33 Portable Three-phase Electricity Standard Radian Research reserves the right to change any information provided within this document without notice. 010813-1A2 Operations Manual Radian Research, Inc. 944033.C Contents 1.0 Product Introduction .................................................. 5 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 Enhanced Design Features ........................................................................................ 6 Laboratory Applications ............................................................................................ 8 Test Table Applications .............................................................................................. 8 Field Testing Applications ......................................................................................... 8 Harmonic Analysis .................................................................................................... 8 Customer Load Testing ............................................................................................. 8 Automatic Calculations ............................................................................................. 9 Software Packages .................................................................................................... 9 Safety Design ...........................................................................................................10 2.0 Configurations Available ............................................. 11 2.1 Generating RD-33 Model Numbers ...........................................................................11 3.0 Specifications ......................................................... 14 3.1 3.2 3.3 3.4 3.5 3.6 Accuracy ....................................................................................................................14 Input/Output ...............................................................................................................14 Normal Operating Conditions .................................................................................15 Influences Affecting Accuracy ..................................................................................16 Protection ................................................................................................................16 Physical Description ................................................................................................16 4.0 Operations Overview .................................................. 17 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 Measurement Principle .............................................................................................17 Internal Reference Set ..............................................................................................17 Output Stage ............................................................................................................17 Voltage and Current Inputs .......................................................................................18 Auxiliary Power Inputs ..............................................................................................18 Clamp-On CT Input .................................................................................................19 Pulse Inputs...............................................................................................................19 Pulse Outputs .......................................................................................................... 20 Analog Sense Input ................................................................................................. 20 Serial Port Communications Terminal .................................................................... 21 Pickup Terminal ...................................................................................................... 22 Chasis Ground, Guard, Neutral ................................................................................ 22 Built-in-Computer .................................................................................................... 23 Keyboard ................................................................................................................. 24 Display .................................................................................................................... 24 LV RD-33 Voltage + Current Taps ............................................................................ 25 3 RD-33 Operations Manual Contents 5.0 Service & Routine Maintenance ................................ 26 5.1 5.2 5.3 5.4 Cleaning ..................................................................................................................... 26 Repair ......................................................................................................................... 26 Recalibration .............................................................................................................. 26 Fuse Replacement ...................................................................................................... 27 6.0 Warranty ............................................................ 28 7.0 Quality .............................................................. 29 8.0 Operating System & Structure ...................................... 30 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 RD-33 Start-up Screen............................................................................................... 30 RR-MobileSuite Start-up Screen ................................................................................ 31 Configure Device......................................................................................................... 34 Metrics........................................................................................................................ 38 Harmonics...................................................................................................................40 Trend Chart................................................................................................................43 Vectors.........................................................................................................................47 Run Meter Test............................................................................................................48 Run Standard Test ..................................................................................................... 53 Softkbd.......................................................................................................................58 9.0 RD-33 System Configuration and Setup ........................... 60 10.0 RD-Status Indicator LED .............................................. 61 11.0 Application Information ............................................. 62 11.1 11.2 Meter Testing ............................................................................................................ 62 Standards Testing.......................................................................................................67 12.0 Test Accessories .................................................. 70 Appendix: RD Current Connector Locking Mechanism ................. 73 * Appendix: RD Current Connector Locking Mechanism........................................................................................73 4 RD-33 Operations Manual Product Intoduction 1.0 Product Introduction The RD-33 Portable Three-phase Electricity Standard utilizes a lightweight, compact package while providing a high level of accuracy through design innovations. The RD-33 has a guaranteed accuracy of 0.01%. This specification includes variables of stability, temperature, power factor, traceability uncertainty, and test system errors. In addition, this accuracy applies across the entire voltage and current operating range of the product for one year. The RD-33 utilizes Radian’s new Dytronic measurement technology consisting of a Radian designed Integrating Analog to Digital Signal Converter. The RD-33’s Dytronic A/D Converter is combined with Radian’s renowned electronically compensated voltage and current input transformers and a hermetically sealed reference set to provide the highest degree of accuracy, stability and versatility offered in a portable three-phase electricity standard. The RD-33 provides four quadrant three-phase simultaneous measurements for active, reactive, and apparent energy and power with forward and reverse energy flow also measured. The potential input, current input and auxiliary power input are totally autoranging. This autoranging feature was pioneered by Radian Research and makes it impossible to damage the unit by applying a signal to the wrong tap. The potential input range is 30 to 630 volts, the current input range is available as either 120 amps or 200 amps per phase. The auxiliary power ranges from 60 to 630 volts. In the field, the RD-33 can be used with a controlled current load, or it can be used with clamp-on current transformers available from Radian Research to perform customer load tests. In this field application, the optional power analysis capability can analyze customer load through the 200th harmonic order. In addition, for improved efficiency, the RD-33 optionally can automatically calculate and display the error of the meter under test. The RD-33 also provides a serial communications port which allows direct connection to the RS232 serial port of a personal computer. RD-33s with the Built-in Computer option come with RRMobileSuite software. The RD-33 is available in a variety of models offering measurement functions and options to suit specific needs. 5 RD-33 Operations Manual Product Intoduction 1.1 Enhanced Design Features Many design features have been added or improved through the engineering process of designing the RD-33 Dytronic. The addition of A/D and DSP technology, increased PC support and an enhanced version of Radian’s revolutionary voltage and current transformer input design make the RD-33 the benchmark of portable standards. The RD-33 utilizes Radian Research designed Analog/Digital circuitry coupled with Digital Signal Processing techniques. These advancements provide a high degree of flexibility including simultaneous multifunction measurements and harmonics analysis capabilities. A/D and DSP Technology In order to accelerate the testing process, Radian Research has designed and incorporated a custom integrating Analog to Digital Converter into the RD-33. There are separate A/D circuits for both the voltage and current axes. Couple this enhancement with the utilization of DSP technology and the RD-33’s abilities are greatly enhanced. The RD-33 can effortlessly collect the converted digital signals from the A/D converters and process the data to display every measurement function supported during a single collection of voltage and current data. PC Support For enhanced analysis and testing, each RD-33 is equipped with a communications port. This port will allow the user to connect to a personal computer running Radian Research software packages providing for customization of the standard. Different configurations containing input and output port designations, LCD menu operation and other parameters may be stored in RRPCSuite software and downloaded to any RD-33 unit for complete user customization. 6 RD-33 Operations Manual Product Introduction In addition, the RD-33 can analyze harmonic distortion complete with each order’s phase and amplitude. This information can be studied in the laboratory with Radian software for a more complete understanding of conditions at specific meter installations. Additionally, voltage and current waveforms can be viewed in real-time and then captured for later investigation. Test results of both revenue billing meters and field standards can be stored enabling complete and detailed histories to be recorded. Clamp On Current Transformer Input The RD-33 features a clamp-on current transformer input per phase. This option allows true customer load testing without removing the meter from service. Voltage Inputs, Current Inputs, Auxiliary Power Inputs The RD-33 provides full autoranging capability for the Potential Input, Auxiliary Power Input and Current Input using electronically compensated input transformers designed by Radian. The voltage and current inputs contain an enhanced design of Radian’s original electronically compensated transformer. This feature ensures the unit will never be damaged by applying a signal to the incorrect input. Current input options are 120 amps maximum per phase or 200 amps maximum per phase direct connection. With the safety of the user in mind, the connections are of an insulated socket design. The Potential Input and Auxiliary Power are 4mm connections and the Current Inputs are 6mm connections for the 120 amp model and bolt-on high current carrying capcity connections for the 200 amp model. 7 RD-33 Operations Manual Product Introduction 1.2 Laboratory Applications The accuracy and precision provided by the RD-33 allows it to easily test portable field standards of lesser accuracy. The optional built-in comparator allows for automatic test result calculations for the field standard being tested. 1.3 Test Table Applications Due to its small package size, the RD-33 can easily be used as the reference within test tables whenever a higher level of accuracy is desired. Programmable pulse outputs coupled with an RS232 communications port make it easy to receive data from the RD-33. 1.4 Field Testing Applications With a weight of only 6.81 kg (15 pounds), the RD-33 is conducive to field-testing applications where a high level of accuracy is desired. The optional built-in comparator allows for automatic test result calculations of the meter being tested. 1.5 Power Analysis Unlike off-the-shelf A/D Converters used in other instruments, Radian’s Dytronic A/D Converter is specifically designed and optimized for power and energy measurement. This unique design allows the RD-33 to accurately measure non-sinusoidal waveforms up to and including the 200th harmonic order. Measurement parameters include the phase and amplitude of each harmonic as well as the total harmonic distortion. The unprecedented accuracy of measuring distorted waveforms combines with this optional power analysis capability to clearly distinguish the RD-33 as the definitive portable three-phase electricity standard for both meter testing and power quality applications. This power analysis option is also useful when testing meters using customer load. 1.6 Customer Load Testing For those applications where meter testing with customer load is desired, the RD-33 is an obvious choice because of its ability to accurately measure energy and power even with distorted waveforms. The optional clamp-on current transformer inputs on each phase allows for testing the meter using customer load without the need to interrupt service. 8 RD-33 Operations Manual Product Intoduction 1.7 Automatic Calculations Optionally, the RD-33 offers a built-in computer for two types of applications. For laboratory applications, the built-in computer can accept output pulses from a portable field standard and automatically calculate and display the error. For field-testing applications, it can also automatically calculate and display the error of the meter under test. In this field-testing application, various sensors (for disk rotation, infrared calibration pulses, KYZ pulses, etc.) may be connected directly to the RD-33 and parameters for the test may be easily entered. At test conclusion, the results are automatically calculated and displayed on the RD’s LCD display. Optional sensors include the RR-DS Meter Disk Sensor, RR-1H Infrared Optical Pickup, RR1H/v Visible Optical Pickup, and RR-KYZ Pulse Input Adapter. 1.8 Software Packages The RD-33 also provides a serial communications port which allows direct connection to the RS-232 serial port of a personal computer. In addition, Radian offers software packages to suit various applications. RR-PCSuite software allows for custom configuration of the RD-33 standard. This custom configuration includes defining scrolling sequences, scrolling times, defining communication ports including output pulse values, defining measurement displays, and other operation parameters. RR-MobileSuite software is used with the power analyzer functionality of the RD-33. RRMobileSuite provides the ability to view current and voltage waveforms in real time while providing total harmonic distortion as well as analysis of harmonic order, phase and amplitude. Waveforms may be saved for further analysis and record keeping. 9 RD-33 Operations Manual Product Intoduction RR-Kit software provides a library of subroutines for those customers that desire to write their own programs to communicate with the RD-33. PC-Mobile Suite software is an expanded, desktop or laptop version of RR-Mobile Suite which is the test and measurement software loaded on the RD-33. 1.9 Safety Design For enhanced safety, the potential, current and auxiliary power input connections to the RD-33 are designed such that no harmful signals are accessible on the front of the standard. Lead kits may be purchased from Radian Research. 10 RD-33 Operations Manual Configurations Available 2.0 Configurations Available 2.1 RD-33 Model Number Selection The last three digits determine the RD-33 model options. The first digit determines the measurement functions; the second digit determines if the unit has a Built-in Computer, power analysis, and/or analog sense capability; the third digit determines the physical configuration. Specifying the first of the last three digits: RD-33-Xxx MODEL MEASUREMENT FUNCTIONS RD-33-2xx Whrs, Volts, Amps, Watts, VA, VARs,VARhrs, VAhrs, Qhrs, Phase Angle, Power Factor, Frequency RD-33-3xx Whrs, VARhrs, VAhrs, Qhrs, Volts, Amps, Watts, VARs, VA,Vhr, Ahr, V2hr, A2hr, Phase Angle, Power Factor, Frequency Min & Max measurements: All indicating functions RD-33-4xx Whrs, Volts, Amps, VARhrs, Qhrs, Vahrs, Watts, VARs, VA,Vhr, Ahr, V2hr, A2hr, Phase Angle, PF, Frequency Min & Max: All indicating functions AVG response: VAhrs, VA, Volts, Vhrs, Amps, Ahrs 11 RD-33 Operations Manual Configurations Available Specifying the second of the last three digits: RD-33-xXx -x0x -x1x -x2x -x3x -x4x -x5x -x6x -x7x No built-in computer, No power analysis, No analog sense input Built-in computer (With color display, Windows CE and RR-MobileSuite Software) Power analysis (RR-MobileSuite Software included)(Harmonics, Trending & Vector Analysis) Built-in computer and power analysis Analog Sense Testing for Volts, Amps, Watts, VARS, VA (2mA DC max) Built-in computer and analog sense input Power analysis and analog sense input Built-in computer, power analysis and analog sense input Specifying the third of the last three digits: RD-33-xxX -xx1 -xx2 -xx3 -xx4 120 Amp (6mm insert) current inputs, Rack Mount 200 Amp (bolt on) current inputs, Rack Mount 120 Amp (6mm insert) current inputs, Portable 200 Amp (bolt on) current inputs, Portable ACCESSORIES RR-PCSuite RR-Kit RR-1H RR-DS/sm RR-DS/f RR-DS/s RR-KYZ RM-1S RC-XXX Testing & Analysis PC Software for RD Standards Software for Custom Application Development Optical Pickup for Infrared LED, 4-Pin plug Meter Disk Sensor with 4-Pin plug, suction mount Meter Disk Sensor with 4-Pin plug, field mount Meter Disk Sensor with 4-Pin plug, shop mount Pulse Input Adapter with 4-Pin plug Remote Reset Switch Family of Clamp-On Current Transformers and Probes 12 RD-33 Operations Manual Configurations Available For Example: RD-33-332 200 Amp 3 current input standard complete with built-in comparator, harmonic analysis, 200amp current inputs, no display, rack mount. Measurement functions include +/- Whrs, Volts, Amps, VARhrs, VAhrs, Qhrs, Watts, VARs, VA, Phase Angle, Power Factor, Frequency, Min & Max Measurements for Volts, Amps, Watts, VARs, VA, Vhrs, Ahrs, V2hrs, A2hrs, Phase Angle, Power Factor, Frequency. 13 RD-33 Operations Manual Specifications 3.0 3.1 Specifications Energy Accuracy All measurement functions excluding harmonic evaluation available on the RD-33 exhibit the same transfer accuracy at any combination of the normal operating conditions. The errors associated with these functions are in percent of reading displayed and include variables of stability, temperature, power factor, traceability uncertainty, and test system errors. Guaranteed accuracy: +/- 0.01% For harmonic evaluation, an RD-33 will exhibit different accuracies of harmonic measurement depending on their order. The errors associated with these harmonics are in percent of reading at any combination of the normal operating conditions. 1st – 23rd Harmonic: +/- 0.03% 24th – 64th Harmonic: +/- 0.075% Even and Odd Harmonic Error Influence: The RD-33 does not care whether the harmonics are odd or even. The worst-case error is 0.01% starting at the fundamental with a linear error increase of 0.075% at the 64th harmonic order. 3.2 Input/Output INPUTS 1, 2, 3 Display Gate: BNC with 150 ohms pull up to 5 volts, clamped at 5.7 volts Gate Rate: 200 nS pulse width minimum, maximum 20 Hz repetition rate OUTPUTS 1, 2, 3 Type: Open collector, clamped at 27 volts Frequency: Max 2.1 MHz (200 nS pulse width minimum) Metrics: Selectable, i.e. Watt Hours, VAR Hours, VA Hours, etc. 14 RD-33 Operations Manual Specifications Pickup Sensor Input Terminal: 4 Pin Lemo Clamp-On CT Input 7 Pin Input for Radian Clamp-On Current Transformer Input 3.3 Normal Operating Conditions Input Potential: 30 - 525 VAC at 50Hz (Autoranging) 30 - 630 VAC at 60Hz (Autoranging) VAC Not to Exceed (10.5*Frequency) Input Current Options: 0.02 - 120 Amperes (Autoranging) 0.02 - 200 Amperes (Autoranging) Clamp-On Current Transformer Auxiliary Power: 60 - 525 VAC at 50Hz (Autoranging) 60 - 630 VAC at 60Hz (Autoranging) VAC Not to Exceed (10.5*Frequency) Power Factor 1.0 to 0.5 (0 to -60) Power Factor < 0.5 (-60 to -90) Temperature Coefficient Adder: Operating Temperature: Operating Temperature Site Analyzer Configuration: Storage Temperature: Humidity: Frequency: 0.01% TCAL1 + 5 C (0.005%/ PF) maximum 0.0002%/C 2 -20C to 40C -20C to 30C -25C to 80C (-13F to 176F) 0% to 95% non-condensing 45 to 65 Hertz Fundamental Note1: TCAL = 23C Note2: Temperature coefficient maximum range -20C to 40C (-20C to 30C site analyzer) 15 RD-33 Operations Manual Specifications Orientation: Recalibration Interval: 3.4 Accuracy Influence Temperature: 3.5 +/- 0.0002%/C -20C to 40C 2 Protection Isolation: Dielectric Withstand: Surge Withstand: Fuses: Potential Input: Auxiliary Power: 3.6 Any 365 Days Complete Input/Output/Power/Case/Control 2.3 kVrms, 60Hz, 60 Seconds IEEE 472 and ANSI 37.90 Littlefuse FLU 44/100 Bussmann DMM-B 44/100 Littlefuse FLU 011 Bussmann DMM-B-11 Physical Description Size: 444.5 mm (17.5”) Wide 172 mm (6.75”) Deep 131 mm (5.375”) High Weight: 6.21 kg (15 lbs) Shipping Weight: 12.6 kg (28 lbs) Shipping Dimensions: 662 mm (24.5") Wide 266 mm (10.5") Deep 355 mm (14") High 16 RD-33 Operations Manual Operations Overview 4.0 4.1 Operations Overview Measurement Principle The RD-33 measurement principle is based upon the fundamentals of a high-speed charge-balance integrating analog to digital signal converter. This is a Radian innovation, but it is based upon accepted metrology parameters. Radian Research implemented its own analog to digital converter in the Dytronic family of standards which are specifically designed for power measurement. In order to measure power and energy with extreme accuracy and wide bandwidth, extensive requirements must be imposed on the converter. The RD-33 Dytronic utilizes two separate A/D converters. One accepts a current signal and is linked with two current references. The other accepts a voltage signal and is linked with two voltage references. These of course are for the analog voltage and current inputs of the RD-33. Both operate independently to provide the digital signal processor with signals accurate enough to meet the requirements of a true portable electricity standard. By designing an analog to digital converter specifically for power and energy measurements, Radian is able to reduce many errors associated with commercial A/D circuits. Gain error, charge timer resolution, signal to noise ratio and signal distortion were major areas dealt with and improved in development. 4.2 Internal Reference Set The RD-33’s internal reference set is hermetically sealed in order to protect it from environmental variables. The internal reference set consists of a voltage reference, a resistive reference and a crystal time reference. 4.3 Display and Pulse Output The RD-33 displays the measurements and provides pulse outputs for the selected measurements. Computer control, with Radian software, allows for customization of output information, such as programmable pulse output constants. 17 RD-33 Operations Manual Operations Overview 4.4 Voltage and Current Inputs The voltage and current inputs are completely autoranging – a design feature that was pioneered by Radian Research with the RM-10 in 1985. The voltage and current inputs consist of a toroidal autoranging electronically compensated transformer which reduces the need for switching relays that can prove unreliable over time. The specially designed and manufactured Radian toroid transformer provides superior immunity to stray fields while electronic compensation eliminates practically all of the transformer error. 4.5 Auxiliary Power Inputs Auxiliary power is required to power the RD-33’s measurement circuits. Power may be derived from the same signal as the potential input providing that there are sufficient volt-amperes available. Auxiliary power may also be supplied independent from the potential input source. The power supply for the RD-33 is a very advanced switching power supply which is inherently capable of converting the available input power to regulated power over the entire operating range. The converter is so effective at this that the input may be changed freely between the ranges of 60 and 630 VAC during operation without a measurable effect upon operation. The connections have been updated to an insulated socket design. The Potential Input and Auxiliary Power Input are 4mm connections and the Current Inputs are 6mm connections (bolt-on design for 200 amp models).* Model RD-33-337 18 * Appendix: RD Current Connector Locking Mechanism...... page 73 RD-33 Operations Manual Operations Overview 4.6 Clamp-On CT Input The RD-33 features a clamp-on current transformer input. This input can only be utilized with Radian approved current transformers, as others do not have the inherent accuracy needed to optimize the RD-33’s accuracy and stability. The input is a seven-pin connector that provides power, serial communications, and an input for specific clamp-on current transformers. Model RD-33-337 4.7 Pulse Inputs The RD-33 Pulse Inputs consist of BNC connectors labeled 1, 2, 3. These inputs are open collector. Phase A input is labeled as 1, Phase B input is labeled as 2 and Phase C input is labeled as 3. While performing a meter test the RM-1S Remote Reset Switch may be connected to input 3 (Phase C input) and can be used to gate (start/stop/reset) all three inputs simultaneously. Alternatively, any of the available Radian pickups may be connected to input 3 (Phase C input). The pickups consist of the RM-1H, RM-DS, and RM-KYZ, all which can be used to test various electricity meters. While performing a standards test all three inputs can be used individually or simultaneously. Model RD-33-337 19 RD-33 Operations Manual Operations Overview 4.8 Pulse Outputs The RD-33 Pulse Outputs consist of BNC connectors labeled 1, 2, 3. These outputs are open collector. The factory default setting is Output 1 = Total Watthours, Output 2 = Total VARhours, Output 3 = Total VAhours. However all three outputs are programmable by the customer for per phase energy or total energy. Model RD-33-337 4.9 Analog Sense Input The optional Analog Sense functionality allows the RD-33 to effectively test transducers as well as first generation electronic meters that have an analog output for calibration. The RD-33 will not only test these instruments, but it will also automatically calculate and display the error. Model RD-33-337 20 RD-33 Operations Manual Operations Overview 4.10 Serial Port Communications Terminal The communications terminal is interfaced via a DB-9 connector. Through the use of this terminal, a myriad of capabilities present themselves. Not only can each RD-33 software package be utilized, the RD-33 can actually be re-calibrated through this terminal. Additionally, the flash memory storage for both the DSP and Xilinx programs is accessible through this terminal making the RD-33 field upgradable. Model RD-33-337 Communications Protocol Half duplex RS-232 57.6k Baud 1 start bit, 1 stop bit, no parity DTR line high After the RD has received a packet, an acknowledgment (ACK) is transmitted indicating the status of the packet. The time between the receipt of any packet by the RD-xx and the transmission of an ACK is typically less than 50 mS and worst-case 225 mS. The PC or other controlling device (host) operates as the master and the RD-xx operates as the slave. More information and commands for communication are available in the RD-Kit custom application development software package. 21 RD-33 Operations Manual Operations Overview 4.11 Pickup Terminal The sensor input terminal on the RD-33 comes in the form of a 4 Pin Lemo connector. Radian Disk sensors, infrared and visible LED optical pickups can be utilized to sense disk rotation or equivalent revolutions if the built-in comparator functionality is supported. See Section 2.1 Generating RD-33 Model Numbers for further information. Model RD-33-337 4.12 Chassis Ground, Guard, Neutral Chassis Ground – ideally tied to the best available earth ground. If the RD-33 is mounted in a rack, no connection is required. The Chassis grounds main purpose is for safety. Guard – should be tied to the common of the Wye source for Wye usage and left to float in Delta use applications. Because the Analog Sense is common with the Guard ground, care must be taken to avoid ground loop problems. V1, 2, 3 / VN – the three VN connections should be tied together, via twisted wire pair, with their associated Potential Inputs (V1, V2, V3). At the Device Under Test (DUT), each VN should be broken out from its associated twisted wire pair and each tied to the DUT Neutral with the three Potentials (V1, V2, V3) tied to the three Potential connections of the DUT. The three Potentials (V1, V2, V3) of the DUT should be tied to the associated three Potentials of the source. If using a Wye source, the Neutral from the DUT, containing the three VNs, should be tied to the Wye source neutral. If using a Delta source, the DUT Neutral, containing the three VNs, should be allowed to float. 22 RD-33 Operations Manual Operations Overview Model RD-33-337 4.13 Built-in Computer For RD-33s ordered with the Built-in Computer option, the display screen is a color active, QVGA LCD. The diagonal display size is 14.4 cm (5.7”). The display’s pixel format is 320 (H) x 240 (V) and the display is backlit with a single CCFT. The display incorporates “touch screen” technology that allows the user to easily select the RD-33 functionality. The RD-33 is shipped with a stylus to be used in conjunction with the touch screen. RD-33s with the Built-in Computer option also includes an Expansion Memory slot on the rear panel for use of Flash Memory cards. The card slot is located as shown in the following drawing. See Section 2.1 Generating RD-33 Model Numbers for further information. After inserting the Flash Memory Card into the Expansion Memory slot navigate to My Computer to ensure that the card has been recognized. The following window shows the Storage Card Icon in the My Computer Folder. 23 RD-33 Operations Manual Operations Overview 4.14 Keyboard The keyboard connection is for interfacing a PS-2 keyboard to the RD-33. The keyboard connection is available with the Built-in Computer option (See Section 2.1). This will allow the user to input data via an external keyboard as opposed to the internal “softkbd” onscreen keyboard. Model RD-33-337 4.15 Display For RD-33s ordered with the display option, the display screen is a color active, QVGA LCD. The diagonal display size is 14.4 cm (5.7”). The display’s pixel format is 320 (H) x 240 (V) and the display is backlit with a single CCFT. The RD-33 display incorporates “touch screen” technology that allows the user to easily manipulate the display. The RD-33 is shipped with a stylus to be used in conjunction with the touch screen. RD-33s with the display option also includes an Expansion Memory slot on the back panel for use of Flash Memory cards. The card slot is located as shown in the following drawing. Model RD-33-337 24 RD-33 Operations Manual Operations Overview 4.16 RD-33 Voltage & Current Taps All Voltage and Current Taps are autoranging. VOLTAGE TAPS 210.9375 191.4063 - 421.8750 382.8125 25 RD-33 Operations Manual Range1 Range2 Range3 CURRENT TAPS 0.0328A 0.0320A - 0.0656A 0.0640A - 0.1312A 0.1280A - 0.2624A 0.2560A - 0.5248A 0.5120A - 1.0496A 1.0240A - 2.0992A 2.0480A - 4.1984A 4.0960A - 8.3968A 8.1920A - 16.7936A 16.3840A - 33.5872A 32.7680A - 67.1744A 65.5360A Range Range Range Range Range Range Range Range Range Range Range Range Range 1 2 3 4 5 6 7 8 9 10 11 12 13 Service & Routine Maintenance 5.0 Service & Routine Maintenance The RD-33 Dytronic portable electricity Standard is virtually maintenance free. The elimination of all contacts, switches and tap selections on the primary side of the input transformers significantly improves reliability by eliminating both service components and the opportunity for operator error. Other than cleaning of the outside surface and the yearly recalibration, no routine maintenance is required. 5.1 Cleaning Cleaning of the RD-33 may be performed with a clean, dry lint-free cloth dampened slightly with a mild non-abrasive cleaner. The area around the top terminals should be buffed dry with another clean and totally dry cloth. 5.2 Repair Due to the instruments complexity and use of surface mount component it is recommended that Radian Research perform all repairs. We have excellent automated testers with which every internal module can be tested quickly to original factory specifications. A final calibration and quality control inspection to original factory specifications is performed quickly and thoroughly. If the RD-33 should require repair then contact Radian Research or your local Radian Research Representative and request a Return Material Authorization (RMA) number. You must provide the model number and serial number as well as a detailed description of the problem. 5.3 Recalibration Recalibration is recommended yearly. A periodic cross check against a Radian RD-21 or RD-22 or RD-33 is recommended to preclude the possibility of a failure in either. Prudence would dictate having a dedicated RD-21 or RD-22 or RD-33 for cross check purposes. With the RD-21 or RD22 or RD-33 it is feasible to sample test units at various points as a “backup” test. In addition, it is recommended that one take advantage of Radian’s recalibration service as a very cost effective method to maintain traceability. Radian Research’s Calibration Laboratory maintains primary transfer standards that are directly traceable to NIST. Radian Research’s Calibration Laboratory also maintains several RS-703A Automated Calibration Systems as working secondary standards. 26 RD-33 Operations Manual Service & Routine Maintenance The RS-703A Automated Calibration System collects a data point on a RD Radian standard every 5 (five) seconds on up to sixteen standards simultaneously, collecting literally thousands of data points on an overnight run. In addition each RS-703A provides computer control over an environmental chamber to ensure proper temperature range operation of the standard being tested. Please contact Radian Research for further information on recalibration and recertification services. 5.4 Fuse Replacement In the unlikely event of fuse replacement, fuses are included and are accessible without disassembly. There are four fuses: three potential input and one auxiliary power. All fuses are located under the red potential and auxiliary power inputs. Fuse replacement is performed as follows: o 1. Remove the red terminal of the circuit with bad fuse by rotating 90 counterclockwise and then lift out the unit. 2. Remove the fuse by rotating it clockwise in the retaining screw. 3. Replace the fuse by rotating it clockwise in the retaining fuse. o 4. Replace the terminal in the same orientation it was removed and rotate it 90 clockwise to lock in place. 27 RD-33 Operations Manual Warranty 6.0 Warranty Radian Research warrants products to be free from defects in material and workmanship. Our obligation under this warranty is to repair or replace any instrument or component therein which, within two years after shipment, proved to be defective upon examination. Radian will pay local domestic surface freight costs for return shipment of the product back to the customer. In addition, all Radian Dytronic Multi-measurement Standards are warranted to be substantially stable in calibration over time. If within one year after factory calibration the standard does not meet its specifications, we will repair and recalibrate the unit at our cost. Our calibration records retain the value of each of the three reference elements to six decimal positions. If warranty service is required then contact Radian Research or your local Radian Research Representative and request a Return Material Authorization (RMA) number. You will need to provide the model number and serial number as well as a detailed description of the problem. 28 RD-33 Operations Manual Quality 7.0 Quality Radian Research is committed to meet and exceed the quality expectations of our customers for all of the products and services that we provide. The RD-33 meets all applicable ANSI and IEC specifications. Radian Research’s calibration procedures are in compliance with MIL-STD-45662A and ANSI/NCSL Z540-1-1994. Radian Research’s primary transfer standards are traceable to NIST. Radian Research’s quality system is ISO-9001-2000 certified. 29 RD-33 Operations Manual Operating System and Structure 8.0 Operating System and Structure The RD-33 series of three-phase electricity standards are equipped with a single board computer incorporating a RISC processor and running the Microsoft® Windows® CE operating system. This embedded system architecture insures a user-friendly operating interface while providing a myriad of communication and application options. The measurement application software provided with the RD-33 is Radian Research’s custom developed, RR-MobileSuite. RR-MobileSuite allows the user to test meters, test standards, verify site installations, and monitor and trend data. Another software application key to the use of the RD-33 is a program called “softkbd.” The “softkbd” software is an onscreen keyboard tool utilized to input data into the RD-33 from the touch screen. 8.1 RD-33 Start-up Screen When the RD-33 is powered, the Windows CE Desktop will initially appear then Windows CE will automatically launch RR-MobileSuite. After successful power-up the front panel LED will show green and RR-MobileSuite will initiate. 30 RD-33 Operations Manual Operating System and Structure 8.2 RR-MobileSuite Start-up Screen If you have closed the RR-MobileSuite software, double tapping on the RR-MobileSuite icon launches the RR-MobileSuite custom measurement and test software. The RR-MobileSuite Icon is located on the desktop as show in the following picture. After double tapping on the RR-MobileSuite icon the RR-MobileSuite startup screen appears as follows: 31 RD-33 Operations Manual Operating System and Structure The full model number and serial number of the RD-33 appear in the upper portion of the RRMobileSuite window. Single tapping on any of the icons automatically launches that specific test, measurement, or configuration function. Only one test or measurement application can run a time. A single tap on the View menu at the top left of the of the RR-MobileSuite start-up window opens a pull down menu appearing as follows: From the pull down menu, the user has the option to view Metrics, Vectors, Harmonics, and the Trend Chart. The View tab affords the operator the same functions as if they had tapped the corresponding icon in the RR-MobileSuite start-up screen. In addition to the measurement functions, the View tab also provides the user the option to review pertinent information about the version of RR-MobileSuite they are running and an alternative means to exit the program. 32 RD-33 Operations Manual Operating System and Structure A single tap on the Run menu at the top left of the of the RR-MobileSuite start-up window opens a pull down menu appearing as follows: From the pull down menu, the user has the option to run a Meter Test or run a Standard Test. The Run menu affords the operator the same functions as if they had tapped the corresponding Run Meter Test and Run Standard Test icons in the RR-MobileSuite start-up screen. In addition to the test functions, the Run tab also provides the user the option to run the AutoCal procedure, perform a complete firmware Reset, and run a Diagnostics test. A single tap on the Setup menu at the top left of the of the RR-MobileSuite start-up window opens a pull down menu appearing as follows: 33 RD-33 Operations Manual Operating System and Structure From the pull down menu, the user has the option to configure the RD-33. The Setup menu affords the operator the same function as if they had tapped the corresponding Configure Device icon in the RR-MobileSuite start-up screen. 8.3 Configure Device A single tap on the Configure Device icon opens the following window containing pertinent information regarding the RD-33 instrument being used. The model number, serial number, firmware version, calibration date, and manufacture date are all displayed on the Model tab. In addition to the device information the model tab provides the user an Update Firmware button and a Restore factory defaults button. The Update Firmware button prevents interruption from other software during a firmware update. The Restore factory defaults button resets all changeable fields back to their factory default state. Above the Update Firmware button and Restore factory defaults button is a Comment Box. The Comment box is setup to allow a note from the factory to be displayed. The Device Configuration window also provides the user the ability to configure the RD-33 BNC Inputs, Outputs, and Pulse Constants. 34 RD-33 Operations Manual Operating System and Structure A single tap on the BNC Input tab opens the following window. In the BNC Input menu, the user is given the option of selecting the BNC Input Operation and enabling or disabling the Gate Input Beeper. The Gate Input Beeper serves as an indicator that meter sensors have been aligned correctly for a meter test. The beeper will not actually begin to beep until the test is started. If any changes are made to the settings in this window, it is required to tap the Update button to save the changes. A single tap on the BNC Output tab opens the following window. 35 RD-33 Operations Manual Operating System and Structure In the BNC Output tab, the user is given the option of configuring the BNC Output terminals. Ports 1, 2, and 3 may be set to output energy data for Input 1, Input 2, Input 3, and/or a Total energy value. For example, the RD-33 may be configured so a polyphase test, with each Port output corresponding to a single phase energy value, may be run or three polyphase tests with each Port corresponding to a total energy value may be run. The data output may be any of the measurement parameters, i.e. watthours, varhours, qhours, etc., the RD-33 supports. With any changes made to the settings in this window, the Update button will have to be tapped to save the changes. A single tap on the BNC Const tab opens the following window. The RD-33 is factory loaded with the pulse constants for Radian Research standards. The pulse constants may be changed by using the “softkbd” (see Section 8.10) or using RR-PCSuite. Once changed, the Update button must be tapped. The factory default pulse constants programmed can be viewed below. Radian Research pulse constants: Wh VARh Qh VAh Vh Ah V2h 0.000010 0.000010 0.000010 0.000010 0.000010 0.000010 0.000100 Watthours Voltampere Reactive hours Reactive hours Voltampere hours Volt hours Ampere hours Volt2 hours 36 RD-33 Operations Manual Operating System and Structure A2h Wh+ WhVARh+ VARhWh Delta Time VAh Delta VARh Delta VARh X Delta 0.000100 0.000010 0.000010 0.000010 0.000010 0.000010 0.000010 0.000010 0.000010 0.000010 Ampere2 hours Watthours positive Watthours negative Voltampere Reactive hours positive Voltampere Reactive hours negative Watthours Delta Time (s) Voltampere hours Delta Voltampere hours Delta Voltampere Reactive hours (Delta, X Connect) VARh X WYE 0.000010 Wh+ Delta Wh- Delta 0.000010 0.000010 Voltampere Reactive hours (WYE, X Connect) Watthours positive Delta Watthours negative Delta VARh+ Delta VARh- Delta 0.000010 0.000010 Voltampere Reactive hours positive Delta Voltampere Reactive hours negative Delta VARh+ X Delta 0.000010 VARh- X Delta 0.000010 VARh+ X WYE 0.000010 VARh- X WYE 0.000010 Voltampere Reactive hours positive Delta (Delta, X-Connect) Voltampere Reactive hours negative Delta (Delta, X-Connect) Voltampere Reactive hours positive Delta (WYE, X-Connect) Voltampere Reactive hours negative Delta (WYE, X-Connect) Note: Pulse Constants availability is RD-33 model dependent. 37 RD-33 Operations Manual Operating System and Structure 8.4 Metrics A single tap on the Metrics icon brings up the following window showing all of the measurement functions the RD-33 model being used supports. The up/down and left/right arrows may be used to view the various measurement parameters. Metrics Definitions: V A W VA VAR Hz oP PF ASn doP V Delta W Delta VA Delta VAR Delta VAR X WYE VAR X Delta Volts Amperes Watts Voltamperes Voltamperes Reactive Frequency Degrees Phase (phase angle between voltage and current) Power Factor Analog Sense Delta Phase (voltage phase relationship between phase inputs) Volts (Delta) Watts (Delta) Voltamperes (Delta) Voltamperes Reactive (Delta) Voltamperes Reactive (WYE, X-Connected) Voltamperes Reactive (Delta, X-Connected) Note: Metrics availability are RD-33 model dependent. 38 RD-33 Operations Manual Operating System and Structure There is a different screen for Instantaneous Measurements, Accumulating Measurements, and Minimum and Maximum Measurements. By using the stylus to tap on the measurement tab of interest, the selected measurement results will be displayed. Depending on the model number, all of the measurements may not fit on the screen at once. If this is the case, the display is scrollable by using the stylus to tap on the up and down arrows or by using the stylus to grab then move the scroll bar up and down. There is also a tab on the Metric screen named Options. This is where the Minimum and Maximum Measurements may be reset, and the Accumulating Measurements are reset, started, and stopped. The Options screen appears as below. Under the options tab the Update Interval can be changed to define the refresh rate of metrics in the instantaneous and accumulator tabs. In addition the Metric Precision and the Voltage and Current Threshold can be adjusted up or down. The voltage and current threshold allow the user to configure the RD-33 to display only data that is greater than the threshold value, filtering out noise when there is no voltage or current active. When the threshold is in effect it will also filter measurements that results from the voltage or current measurement. Above the V&I Threshold the options tab also allows configuration of the measurement precision. The precision determines the number of decimal places to display data. 39 RD-33 Operations Manual Operating System and Structure RD-33 With delta connection, the following Metric measurements will be valid in respect to the delta connection. Volts Amperes Watts Voltamperes Voltamperes Reactive Frequency Degrees Phase (phase angle between voltage and current) Power Factor All other measurements will not be valid 8.5 Harmonics The RD-33 is capable of analyzing harmonics up to the 64th order. By single tapping on the Harmonics icon, the following screen will appear. 40 RD-33 Operations Manual Operating System and Structure Voltage and current harmonics are viewable by there order, including amplitude and phase information. The amplitude can be configured by the user to show amplitude, either True Magnitude, Normalized or by % of Fundamental. In addition, the base and Inter harmonic values can be defined. The base harmonic defines the lowest viewable harmonic, it also allows the RD to show higher order harmonics. When the Inter harmonic number is at zero the RD can show up to 50 different harmonics. The Inter harmonic number allows the user to show the harmonics between each fundamental. The RD allows up to 9 Inter harmonics. The RD also has the ability to save the harmonic data by selecting the save button. Once selected the following window will appear. 41 RD-33 Operations Manual Operating System and Structure To make the graphic larger, double tap the graphic and the graphic will become larger. To return the graphic to its original size double tap again and it will shrink back to its normal state. Use the stylus and navigate to the desired folder location. Radian Research suggests to store the data in the FlashFx Disk folder or the storage card. If any other folder is selected the data will be lost when the unit is power cycled. After the destination is selected type in the file name without any extension and use the keyboard and tap on the enter button. THD is Total Harmonic Distortion. The formula for %THD is: A Waveform representation along with a Bar Chart representation of the Harmonics is also available. Below the waveform and the bar chart are shown. 42 RD-33 Operations Manual Operating System and Structure The RD gives the ability similar to an Oscilloscope. The vertical and horizontal scale is adjustable. This allows the user to show more detail on the wave form if it is needed. The base harmonic defines the lowest viewable harmonic, it also allows the RD to show higher order harmonics. When the Inter harmonic number is at zero the RD can show up to 50 different harmonics. The Inter harmonic number allows the user to show the harmonics between each fundamental. The RD allows up to 9 Inter harmonics. 8.6 Trend Chart By single tapping on the Trend Char icon the Trend Chart screen appears as follows. 43 RD-33 Operations Manual Operating System and Structure While in the Trend Chart it is possible to zoom-in on a measurement by using the stylus and single tapping on the graph over the location you wish to zoom. It is possible to zoom several times. To return to the original scale you can use the stylus and double tap on the graph. The data viewed on the Trend Chart is configurable in the setup tab. By single tapping on the setup tab the following window opens. The default metric displayed on the Trend Chart is voltage. To select other metrics, use the stylus and tap the entry arrow and select from the list of supported trending metrics. The Auto Scale check box allows the user to define if they would like the RD to control the scale of the Trend Chart while it logs data. The Scientific Notation check box allows the user to choose if they would like the scale on the Trend Chart to be displayed in Scientific Notation. To save the Trend Chart Data, use the stylus and select the Log Data button. After selecting the log data button the following window appears. 44 RD-33 Operations Manual Operating System and Structure Use the stylus and navigate to the desired folder location. Radian Research suggests to store the data in the FlashFx Disk folder or the storage card. If any other folder is selected the data will be lost when the unit is power cycled. After the destination is selected type in the file name without any extension and use the keyboard and tap on the enter button. The log file does not start to save until the desired input is selected. To select the input, use the stylus and tap on the associated input tab that you wish to record. The log is only recorded if the window stays open. If you close the window or navigate to a different input tab the log stops. If you choose not to log data you may use the Escape key on the keyboard to close the entry window. After you have saved a log file you can view the file by navigating to the setup tab located in the Trend Chart icon. Use the stylus and select the View Log button. After selected the Trend Log Query window appears. 45 RD-33 Operations Manual Operating System and Structure To select a log to view use the stylus and tap on the file box and the following window appears. Navigate to the directory were the file was saved. Once the file is located, use the stylus and double tap the file to open it. Once opened the Trend log Query will reappear. Select the View button and the Data will be available, as seen below. If you cannot locate a file you may use the Escape key on the keyboard to close the entry window. The Scientific Notation check box allows the user to choose if they would like the scale on the Trend Chart to be displayed in Scientific Notation. The PPM check box allows the user to choose if they would like the scale on the Trend Chart to be displayed in Parts Per Million. It will show positive and negative PPM error based on the average. The seconds and minutes drop down boxes provide a method of input to change the origin of the data. This allows the user to scroll to a particular time of interest for the Trend Chart data. 46 RD-33 Operations Manual Operating System and Structure 8.7 Vectors A vector representation of the voltage phase relationships and power factors are readily available by single tapping on the Vectors icon. The Vector screen appears as follows. V1 = Red; V2 = Blue; V3 = Yellow; I1 = Purple I2 = Green I3 = Orange The RD-33 has the ability to select a different scale, select the direction of rotation, or moving the position of the origin by adjusting the drop down menus in the settings area on the vector screen. When any changes are made the graph will automatically change along with the setup. To make the graphic larger, double tap the graphic and the graphic will become larger. To return the graphic to its original size double tap again and it will shrink back to its normal state. 47 RD-33 Operations Manual Operating System and Structure 8.8 Run Meter Test A single tap on the Run Meter Test icon opens the following window. In the Meter Test window, the user defines and sets up the type of meter test to run. In the DUT tab, the meter under test serial number, Kh value, pulses out per Kh value, and the number of elements are all entered. In the same window, the user selects the number of Standard Elements being used for the meter test, if a meter Sensor is being used, and if a single or polyphase meter test is to be performed. Phase may be set as Input-1 for DUT 1, Input-2 for DUT 2, or Input-3 for DUT 3, or Total for any of the DUT’s. The user selects the type of meter test to run. The user can select to test FL – Full Load, PF – Power Factor, LL – Low Load, or a Demand test. The user can define the meter function to be tested, the number of test pulses required for completion of the test, the Demand time for a Demand Test, and if the test is to be designated as an As Found or As Left test. 48 RD-33 Operations Manual Operating System and Structure A single tap on the Run tab opens the following window. In the Run tab the user verifies the Meter S/N and the Function to be tested before the test is started. To begin the test, the user selects the DUT and then taps the Run button. At the conclusion of the test, the Run window is filled in with data as in the following window. The Percent Registration, Percent Error, Test Status, Metric Value, Function Tested, Minimum Percent Registration, Minimum Percent Error, Minimum Percent Pulses, Minimum Percent Metric, Standard Deviation of Percent Registration, Standard Deviation of Percent Error, Standard Deviation of Number Pulses and Standard Deviation of the Metrics being tested are reported. 49 RD-33 Operations Manual Operating System and Structure To view Standard Test results, a single tap on the View Results tab opens the following window. After the user taps on the View Results Tab a window provides the user the opportunity to View all stored results, Transfer the results to a PC, or to Delete all results. The RD-33 allows the user to store literally thousands of meter and/or standard test results within its onboard memory. Additional results may be saved to the Memory Expansion Card with the number of results being stored only limited by the size of the memory card. To create a backup copy of the data base the Transfer to PC button can be utilized. The following window is displayed. After inserting the storage card into the RD-33 press ok. Then remove the PCMIA card from the RD-33 and remove the Flash media from the PCMICA card. Place the flash media into the flash media card reader provided with the RD-33. It is then possible to transfer the data from the flash media card to the computer. 50 RD-33 Operations Manual Operating System and Structure A single tap on the View Results button opens the following window. In the View Results window, the user has a choice of data format to display the test results. To change how the results are displayed use the dropdown menu. The options of _Default, CSV_No_ Quotes or CSV_Quotes are available. CSV is defined as Comma Separated Variable. These two formats are commonly used when information is exported to third party software. To create of save a new file format enter the new file name in the file name box and select the save button. The file name must have .mfm as the file extension or RR-MobileSuite will not recognize the new file. The following is a list of variable available if you wish to create a custom file format. $(YYYY), $(MM), $(DD), $(HOUR), $(MIN), $(SEC), $(RUN_NUMBER), $(SERIAL_NUMBER), $(DUT_KH), $(DUT_PULSES_PER), $(DUT_ELEMENTS), $(STD_CURRENT_INPUTS), $(STD_SENSOR_USED), $(STD_PHASE), $(TEST_FUNCTION), $(TEST), $(TEST_ TYPE), $(TEST_REVS), $(DEMAND_MINUTES), $(TEST_VOLTS), $(TEST_AMPS), $(METER_DEMAND), $(STANDARD_READING), $(PERCENT_REG), $(PERCENT_ERROR), $(MN_STANDARD_METRIC), $(MN_STANDARD_PULSES), $(MN_PERCENT_REG), $(MN_PERCENT_ERROR), $(SD_STANDARD_METRIC), $(SD_STANDARD_PULSES), $(SD_PERCENT_REG), $(SD_PERCENT_ERROR) To enter a header the program has a common character for indicating a header. The header text must be inside brackets “[” and “]”. Below is a sample header. 51 RD-33 Operations Manual Operating System and Structure [Meter Testing Results] [] [] [Year, Month, Day, Hour, Min, Sec, # Runs, S/N, DUT kh] By selecting the Export button the user can save the data, to the memory of the RD-33 without having to use the storage card. When selecting the Export button the RD-33 prompts the user to provide a name to save the data. It is recommended to save the data as a .txt file. If the file is saved as a .txt file then the Windows CE system can view it using Internet Explorer. The export data by default is saved in the Flash Fx Disk directory. When in the Query window a search can be executed to find the test results by Date or by Serial Number. If neither Date nor Serial Number field are populated the complete results of the Meter Test(s) along with date, time, etc. are displayed. By selecting the view button with the _Default. mfm format the following window appears. The arrow keys and scroll bars may be used to view all of the test data and specific test information saved. 52 RD-33 Operations Manual Operating System and Structure 8.9 Run Standard Test A single tap on the Run Standard Test icon opens the following window. In the Standard Test window, with the DUT 1, DUT 2, and DUT 3 tabs, the user sets up the test(s) by entering the device(s) under test serial number, determining the desired function to test, selecting to test by time (seconds) or pulses and the duration of either, entering the device under test Kh (0.00001 for Radian standards), selecting to test by energy per phase or total energy, and entering the device under test type. Up to three standards, single phase and/or polyphase may be tested at once. 53 RD-33 Operations Manual Operating System and Structure Once the Standard Test(s) has been defined, a single tap on the Run tab opens the following window. In the Run window the user verifies the serial number(s) of the device(s) under test and to also select, by checking, which, if not all, device(s) under test to run. One to three single phase and/or polyphase standards may be tested at a time. To begin the test, the user taps the Run button. At the conclusion of the test, the Run window is filled in with data and test specific information as in the following window. The Percent Registration, Percent Error, Test Status, Metric Value, Function Tested, Minimum Percent Registration, Minimum Percent Error, Minimum Percent Pulses, Minimum Percent Metric, Standard Deviation of Percent Registration, Standard Deviation of Percent Error, Standard Deviation of Number Pulses and Standard Deviation of the Metrics being tested are reported. 54 RD-33 Operations Manual Operating System and Structure To view Standards Test results, a single tap on the View Results tab opens the following window. After the user taps on the View Results Tab a window provides the end user the opportunity to View all stored results, Transfer the results to a PC, or to Delete all results. The RD-33 allows the user to store literally thousands of meter and/or standard test results within its onboard memory. Additional results may be saved to the Memory Expansion Card with the number of results being stored only limited by the size of the memory card. To transfer the data to the PC tap on the Transfer to PC button. The following window is displayed. After inserting the storage card into the RD-33 press ok. Then remove the PCMIA card from the RD-33 and remove the Flash media from the PCMICA card. Place the flash media into the flash media card reader provided with the RD-33. It is then possible to transfer the data from the flash media card to the computer. 55 RD-33 Operations Manual Operating System and Structure A single tap on the View Results button opens the following window. In the View Results window, the user has a choice of data format to display the test results. To change how the results are displayed use the dropdown menu. The options of _Default, CSV_No_ Quotes or CSV_Quotes are available. CSV is defined as Comma Separated Variable. These two formats are commonly used when information is exported to third party software. To create of save a new file format enter the new file name in the file name box and select the save button. The file name must have .mfm as the file extension or RR-MobileSuite will not recognize the new file. The following is a list of variable available if you wish to create a custom file format. $(YYYY), $(MM), $(DD), $(HOUR), $(MIN), $(SEC), $(RUN_NUMBER), $(SERIAL_NUMBER), $(DUT_KH), $(DUT_PULSES_PER), $(DUT_ELEMENTS), $(STD_CURRENT_INPUTS), $(STD_SENSOR_USED), $(STD_PHASE), $(TEST_FUNCTION), $(TEST), $(TEST_ TYPE), $(TEST_REVS), $(DEMAND_MINUTES), $(TEST_VOLTS), $(TEST_AMPS), $(METER_DEMAND), $(STANDARD_READING), $(PERCENT_REG), $(PERCENT_ERROR), $(MN_STANDARD_METRIC), $(MN_STANDARD_PULSES), $(MN_PERCENT_REG), $(MN_PERCENT_ERROR), $(SD_STANDARD_METRIC), $(SD_STANDARD_PULSES), $(SD_PERCENT_REG), $(SD_PERCENT_ERROR) 56 RD-33 Operations Manual Operating System and Structure To enter a header the program has a common character for indicating a header. The header text must be inside brackets “[” and “]”. Below is a sample header. [Standards Testing Results] [] [] [Year, Month, Day, Hour, Min, Sec, # Runs, S/N, DUT kh] By selecting the Export button the user can save the data, using the search conditions, to the memory of the RD-33. When selecting the Export button the RD-33 prompts the user to provide a name to save the data. It is recommended to save the data as a .txt file. If the file is saved as a .txt file then the Windows CE system can view it using Internet Explorer. The export data by default is saved in the Flash Fx Disk directory and the storage card. When in the Query window a search can be executed to find the test results by Date or by Serial Number. If neither Date nor Serial Number field are populated the complete results of the Standard Test(s) along with date, time, etc. are displayed. By selecting the view button with the _Default.mfm format the following window appears. 57 RD-33 Operations Manual Operating System and Structure The arrow keys and scroll bars may be used to view all of the test data and specific test information saved. 8.10 Softkbd Information may be entered using the onscreen keyboard internal to the RD-33. To access the onscreen keyboard, use the stylus and double tap in the field where data entry is needed. Another method to access the onscreen keyboard is to use the stylus and single tap the very bottom of the display. A tool bar will open. Tap on the Start button located on the newly opened tool bar. Next, use the stylus to single tap on the Programs icon. In the end single tap on the “softkbd” icon. The onscreen keyboard will now appear. When opened, the onscreen keyboard appears as follows. 58 RD-33 Operations Manual Operating System and Structure The onscreen keyboard may be moved around on the display by tapping in the darkened box containing the words “Input Panel” and dragging it to a newly desired location. To enter information, simply use the stylus to tap in the box where an input is required. This will create a cursor in that field. Next, use the stylus to type on the keyboard to input the correct information. When done entering information, the onscreen keyboard may be closed by following the same procedure, which opened it. To close the bottom tool bar, use the stylus and simply tap on the display anywhere above the tool bar. 59 RD-33 Operations Manual System Configurations and Set-Up 9.0 RD-33 System Configurations and Preferences Similar to a desktop or laptop computer, the RD-33 has various system functions and tools such as the on-screen keyboard, stylus, etc. that may be configured to the user’s preference. These system functions and tools may be configured from within the RD-33’s Control Panel. To access the RD-33’s Control Panel, close all applications that are open. This will return you to the RD33’s desktop. Next, double tap on the My Computer icon then double tap on the Control Panel icon. The Control Panel screen will then open displaying the system tools and functions that may be configured. RR-Kit an optional, Radian developed software package available for custom configuration of and communication with the RD-33. 60 RD-33 Operations Manual Status Indicator LED 10.0 RD-33 Status Indicator LED The RD-33 has the ability to run self-diagnostics. An LED situated on the front panel is used as a status indicator. The following table will help define the status of the RD-33 when the unit is powered up. Solid Yellow Solid Green Flashing Yellow Solid Red Flashing Red RD-33 in full Auto-Calibration mode. All Systems operational. Boot Loader Mode, used for hardware upgrades. Hardware failure Memory error/Auto-Calibration error. Upon power up the RD-33 is design to run a full Auto-Calibration. Once calibration is complete the LED will change to solid green. If the LED flashes Red after the Auto-Calibration then it failed to calibrate correctly. 61 RD-33 Operations Manual Appplication Information 11.0 Application Information Please note all application information in this manual is to describe test procedures utilizing the RD-33’s QVGA Display, Built-in-Computer, and Power options. 11.1 Meter Testing The RD-33 can be used in the field or in the laboratory to test single or three phase meters where a high degree of accuracy is required. The meter test may be actuated manually by using a snapswitch or automated by the use of various Radian Research sensors that will sense disk revolutions, infrared and visible optical pulses, and KYZ signals. Manual Meter Testing Using the RM-1S Switch Step 1 Make all appropriate connections (see Figure 10.1) so the DUT (Device Under Test) and RD-33 are powered by the same source. Connect the RM-1S to the applicable Input Port (see Section 4.7). RD-33 Figure 10.1 Manual Testing a 3 phase Induction Meter with a RM-1S 62 RD-33 Operations Manual Appplication Information Step 2 Initiate power on the potential and current sources. Apply power to the RD-33. Upon successful power up, the RD-33’s LED will be green and RR-MobileSuite will have launched (see Section 8.1). Step 3 Using the stylus, single tap on the Run Meter Test icon. The meter test screen will now appear (see Section 8.8). Step 4 Use the onscreen keyboard (see Section 8.10) to enter the DUT serial number Step 5 Use the onscreen keyboard to enter DUT Kh value. Step 6 Use the stylus and the arrow keys on the Meter Test screen to enter/select the Pulses per Kh, # Seconds or Pulses, DUT Elements, Test Type, Standard Elements, Phase and State. Be sure to deselect Sensor for this manual test. Repeat Step 6 for all applicable DUT(s). Step 7 Use the stylus and the arrow keys on the Meter Test screen to enter/select the number of repeats to perform. Step 8 Use the stylus and navigate to the Run Tab. The test routine is now awaiting an input from the RM-1S. When the flag on the meter disk appears, depress the RM-1S switch to begin the test. This will be the start of the first disk revolution of the test. Depress the RM-1S each time the flag appears until the number of pulses has been achieved. Step 9 Once complete, the Percent Registration, Percent Error, Test Status, Metric Value, Function Tested, Minimum Percent Registration, Minimum Percent Error, Minimum Percent Pulses, Minimum Percent Metric, Standard Deviation of Percent Registration, Standard Deviation of Percent Error, Standard Deviation of Number Pulses and Standard Deviation of the Metrics being tested are reported. 63 RD-33 Operations Manual Appplication Information Step 10 Using the stylus, select the Save Button and navigate to the View Results Tab. Select the View Results Button and enter the date of the test. Select the View Button to view the results. Sensor Meter Testing Using the RR-DS, RR-1H, or RR-KYZ Sensors Step 1 Make all appropriate connections (see Figures 10.2, 10.3, 10.4) so the DUT and RD-33 are powered by the same source. If using the new RR 4-pin Lemo type sensors, connect the sensor to the RD-33 Pickup port being careful to align the reds dots on both the sensor and Pickup port. If using the older RM BNC type sensors, connect the sensor to the appropriate Input Port (see Section 4.7). RD-33 Figure 10.2 Testing a 3-Phase Induction Meter with a RR-DS/f Meter Sensor with Field Mount 64 RD-33 Operations Manual Appplication Information RD-33 Figure 10.3 Testing a 3-Phase Solid State Meter with a RR-1H Infrared Optical Pickup RD-33 Figure 10.4 Testing a 3-Phase Solid State Meter with a RR-KYZ Pulse Input Adapter 65 RD-33 Operations Manual Appplication Information Step 2 Initiate power on the potential and current sources. Apply power to the RD-33. Upon successful power up, the RD-33’s LED will be green and RR-MobileSuite will have launched (see Section 8.1). Step 3 Using the stylus, single tap on the Run Meter Test icon. The meter test screen will now appear (see Section 8.8) Step 4 Use the onscreen keyboard (see Section 8.10) to enter the DUT serial number. Step 5 Use the onscreen keyboard to enter DUT Kh value. Note: If performing KYZ testing, the meter’s Ke factor should be entered in place of a Kh value. Ke is the watthour pulse constant of each pulse from the pulse initiator (KYZ). The value of the Ke is dependent upon the meter Kh and the type of test conducted. The Ke factor of any meter may be calculated by using the following constants. Kh = Watthour constant. The number of watthours represented by one revolution of the disk. Also called the disk constant. Mp = Number of revolutions per pulse Example Calculation: Ke = (Kh) x (Mp); if Kh = 1.8 watthours per revolution and Mp = 1 revolution per 12 pulses, then, Ke = (1.8 Wh/1 rev) x (1 rev/12 pulses) = (1.8 Wh/12 pulses) = 0.15 Wh/pulse Step 6 Use the stylus and the arrow keys on the Meter Test screen to enter/select the Pulses per Kh, # Seconds or Pulses, DUT Elements, Test Type, Standard Elements, Phase and State. Repeat Step 6 for all applicable DUT(s). Note: If performing KYZ testing, enter one pulse per Ke value. 66 RD-33 Operations Manual Appplication Information Step 7 Use the stylus and the arrow keys on the Meter Test screen to enter/select the number of repeats to perform. Step 8 Use the stylus and navigate to the Run Tab. Select the appropriate DUT(s) by checking the associated box at the bottom of the screen. Step 9 Tap the RUN Button to initiate the test. Once complete, the Percent Registration, Percent Error, Test Status, Metric Value, Function Tested, Minimum Percent Registration, Minimum Percent Error, Minimum Percent Pulses, Minimum Percent Metric, Standard Deviation of Percent Registration, Standard Deviation of Percent Error, Standard Deviation of Number Pulses and Standard Deviation of the Metrics being tested are reported. Step 10 Using the stylus, select the Save Button and navigate to the View Results Tab. Select the View Results Button and enter the date of the test. Select the View Button to view the results. 11.2 Standards Testing The RD-33 can be used in the field or in the laboratory to test one (1), two (2) or three (3) single phase standards or one (1) three phase standards where a high degree of accuracy is required. The standards test may be achieved by counting a designated number of pulses from the input port(s) or by counting the number of pulses from the input port(s) over a designated amount of time. The input ports can be configured to accept either Radian Research or non-Radian Research standards. Step 1 Make all appropriate connections (see Figure 10.5) so the Device(s) Under Test (DUT) and RD-33 are powered by the same source. Step 2 Initiate power on the potential and current sources. Apply power to the RD-33. Upon successful power up, the RD-33’s LED will be green and RR-MobileSuite will have launched (see Section 8.1). 67 RD-33 Operations Manual Appplication Information Step 3 Using the stylus, single tap on the Run Standards Test icon. The standards test screen will now appear (see Section 8.9). Step 4 Use the onscreen keyboard (see Section 8.10) to enter the DUT1 serial number. Step 5 Use the onscreen keyboard to enter DUT Kh value. Step 6 Use the stylus and the arrow keys on the DUT screen to enter/select the Pulses or Time Duration, Test Function, Phase and DUT Type. Repeat Step 6 for all applicable DUT(s). Step 7 Use the stylus and the arrow keys on the Standard Test screen to enter/select the number of repeats to perform. Step 8 Use the stylus and navigate to the Run Tab. Select the appropriate DUT(s) by checking the associated box at the bottom of the screen. Step 9 Tap the RUN Button to initiate the test. Once complete, the Percent Registration, Percent Error, Test Status, Metric Value, Function Tested, Minimum Percent Registration, Minimum Percent Error, Minimum Percent Pulses, Minimum Percent Metric, Standard Deviation of Percent Registration, Standard Deviation of Percent Error, Standard Deviation of Number Pulses and Standard Deviation of the Metrics being tested are reported. Step 10 Using the stylus, select the Save Button and navigate to the View Results Tab. Select the View Results Button and enter the date of the test. Select the View Button to view the results. 68 RD-33 Operations Manual Appplication Information RD-33 Figure 10.5 RD-33 Testing Three Standards 69 RD-33 Operations Manual Test Accessories 12.0 Test Accessories RR-DS Meter Disk Sensor The RR-DS is a reflective pickup assembly used to sense the disk rotation of an induction type meter. The pulses generated by the RM-DS are fed into the PICKUP port of the RD-33. Evaluation of different types of meter designs is fully automated when the Built-in Computer option is utilized. The RR-DS is available in two (2) different mounting options. The RR-DS/f Disk Sensor with Field Mount features a Velcro strap that attaches around the meter cover. This allows the sensor to sense disk rotation from the side of the meter. The RR-DS/sm Disk Sensor with Suction Mount features an L-bracket with three (3) suction cups that attach to the front of the meter cover. This allows the sensor to sense disk rotation from the front of the meter. RR-1H Optical Pickup for Infrared LED The RR-1H is used to sense the infrared pulses from the calibration LED of solid-state meters. The pulses from the RR-1H are fed into the PICKUP port of the RD-33. Evaluation of different types of meter designs is fully automated when the Built-in Computer option is utilized. The wide angular displacement of this sensor allows for fast, non-critical alignment. Also, automatic gain control circuitry of the RR-1H assures operation in all ambient sunlight conditions. The RR-1H/v is available for those solid-state meters with a visible calibration LED, and terminates in a BNC Connector instead of a lemo connector. Therefore, the RR-1H/v attaches to port 1 instead of the pickup terminal. 70 RD-33 Operations Manual Test Accessories RM-OA Optical Adapter The RM-OA Optical Adapter is used with solid-state meters whose infrared calibration pulse is emitted from the optical communications port. The RM-OA magnetically couples to the communication port of solid-state meters. The suction cup of the RD-1H is attached to the clear polycarbonate cover of the RM-OA. The RM-OA incorporates a rare earth permanent magnet for exceptional holding power over the life of the product. RR-KYZ Pulse Input Adapter The RR-KYZ Pulse Input Adapter is used to sense the KYZ output pulses of induction or solidstate meters. The Pulses received from the meter’s KYZ output are conditioned and fed into the PICKUP port on the RD-33. The testing of KYZ equipped meters is done automatically with the Built-in Computer option of the RD-33. 71 RD-33 Operations Manual Test Accessories RM-1S Remote Reset Switch The RM-1S Remote Reset Switch is a normally closed push button switch. The RM-1S connects directly to Port 1 of the RD-33. The snap switch of the RM-1S is hermetically sealed. The pushbutton has positive tactile feel to provide instantaneous feedback of the switch action. RM-Metronic Sensors Older sensor designs such as the RM-DS Disk Sensor, RM-1H Infrared Optical Pickup, RM-1H/v Visible Optical Pickup and RM-KYZ Pulse Input Adapter can be used with the RD-33, but must be connected to Port 1 because they terminate in a BNC connector 72 RD-33 Operations Manual RD Current Connector Locking Mechanisim Appendix: RD Current Connector Locking Mechanism The Radian RD-2X and RD-3X (120A) Dytronic Standards utilize 6mm locking style connectors for the current inputs. Note: These connectors are very specialized and feature beveled edges and a locking ring. Do NOT use straight ¼” current connector studs. Radian offers various jumpers and adaptors to fit most applications. When connecting to the current inputs, insert the 6mm current plugs slowly into the current input receptacles on the RD standard. Do not use excessive pressure when inserting. Only a minimal amount of force is required to engage the locking mechanism. RD-3x Shown RD-2x Shown NOTE: Pushing the current plug too hard may engage and then disengage the locking mechanism in one move. To prevent this, gently push the plug into the receptacle and allow the lock to engage. Once the locking mechanism is engaged, pull on the current plug outward. You should NOT be able to remove the plug. RD-3x Shown 73 RD-33 Operations Manual RD-2x Shown RD Current Connector Locking Mechanisim To disengage the locking plug, firmly insert the current input plug further into the receptacle until you feel a slight click. This click indicates that the locking mechanism is disengaged. You can then pull the current plug completely out of the receptacle. RD-3x Shown RD-3x Shown RD-2x Shown RD-2x Shown 74 RD-33 Operations Manual