ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) JOB HAZARD ANALYSIS Prepared By: GMC: Muhammad Afzal – Project Manager Approved by Project Sponsor: Fahad Choudhry SCC LOCATION: DEPARTMENT: J.H.A. No.: SC/PP/GMC-210329-01 GULF MOUNTAIN CONTRACTING – E&I Department HOFUF AINDAR H.O. TERMINAL EXCACT WORK LOCATION: 816 Substation, Cable laying & Panel Installation TOOLS AND EQUIPMENT REQUIRED FOR THE JOB J.H.A. DATE: JOB TITLE: MAIN PLANT EQUIPMENT INVOLVED: NONE WIRELESS SYSTEM INSTALLATION AT SAUDI CEMENT, HOFUF INSPECTED? YES NO TOOLS AND EQUIPMENT REQUIRED FOR THE JOB PERSONAL PROTECTIVE EQUIPMENT REQUIRED: INSPECTED? YES NO 01-SEP-2021 Hard Hat 1. Hand Tools Y Safety Glasses 2. Power Tools Y Safety Shoes Ear plugs Dust Mask Hand gloves JOB STEPS 1.Mobilization of manpower & materials & loading, unloading of tools, equipment manually. Form # GMC/103/00 HAZARDS Miss communication between workers Damaged and defective tools, equipment’s and lifting Accessories Vehicle Failure Compilation Physical injury such as hand, finger back pain RISK RATING MITIGATING CONTROL High Assign workers who have attended safety orientation and prior to mobilize to work site, basic EHSS training shall be provided. – By Saudi Cement PTW should be followed accordance to Saudi Cement documents – By GMC Toolbox talk must be delivered to all personnel working on the activity. – By GMC RESIDUAL RISK RATING Low ADDITIONAL CONTROL REQUIRED JHA to be explained to the team and based on daily activity it should be addressed as Pre-Job Safety Instruction (PJSI) – By GMC ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) JOB STEPS HAZARDS RISK RATING MITIGATING CONTROL RESIDUAL RISK RATING ADDITIONAL CONTROL REQUIRED Low Ensure the Saudi Cement personnel is aware of the activities that will be carried on the particular day. – By Saudi cement All Tools and equipment’s shall be inspected and damaged materials to be removed from site- By GMC All employees involve in the mobilization, loading and unloading of materials, tools and equipment shall wear complete PPE. - By GMC Proper manual handling technique will be applied at all time during lift any materials to avoid personnel injury. No manual handling exceeds load limit 23 KG. – By GMC Basic EHSS training provided by End user – By Saudi Cement Prepare Inventory of lifting Accessories and their certification – By Saudi Cement Unsafe working area Gas Exposure Ignition Source Miss Communication 2.Conduct Joint Inspection 3.Installation of Conduit, Support & Cables (Communication & Power) Form # GMC/103/00 Failure to take valid permit Sharp splinters or another surface Hand Injury Slip, trip and fall of worker High Medium Identify Location of Job– By GMC Confirm the safety of working area– By GMC Ensure readiness of the team– By GMC Check wind direction– By GMC Inform Shift Supervisor– By GMC Barricade job area– By GMC Discuss Scope of hazards on site – By GMC Emergency Exit– By GMC First Aid Kit– By GMC Emergency Contact Numbers– By GMC Fire Extinguisher– By GMC Obtain valid work permit before start the job in accordance to Saudi Cement Standard – By GMC Inspect the hand tools by competent person to be free from splinters or other surface damage. Any damaged Tools shall be removed from siteBy GMC Low - Site Supervisor ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) JOB STEPS HAZARDS 4.Working in Confined Space Form # GMC/103/00 RISK RATING Back Injury Toxic Gases Workers those working may get injury/accident Insufficient Lighting Improper Ventilation High MITIGATING CONTROL Pull cable correctly, keep back straight if possible, and use cable rollers (if required) and communicate end user – By GMC While installing conduits and accessories, use proper lifting methodology and verify the route prior to the installation – By GMC Proper barricade and signage shall be maintained during the activity to avoid unauthorized entry – By GMC Safe Working condition – Biological Hazards (Such as Snakes/Animals)- By Saudi Cement Provisions shall be made for positive ventilation – By Saudi Cement Entry Attendant at all entry and exit points with records – By GMC ERP team should be available and emergency number should be displayed at nearby working locations. – By Saudi Cement Fire extinguisher should be provided at nearest point- By GMC Adequate communication device(s) to summon additional help in case of an emergency – By Saudi Cement Restriction of Tools and Equipment in confined space. Tools that are needed should be allowed in the confined space and after completing the task the same should be removed immediately. Unwanted tools/equipment should not be placed in confined space. - By GMC Safety watch man should be available in case of hot work – By GMC Proper PPE should be worn as per job requirements - By GMC RESIDUAL RISK RATING Low ADDITIONAL CONTROL REQUIRED Ensure ERP team is available and ERP contact numbers are available. – By Saudi Cement ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) JOB STEPS 5.Shifting and Installation of Junction Boxes 6.Installation of Cables in GIS Panel 7.Termination of Power & Signal Cables Form # GMC/103/00 HAZARDS Falling of Equipment Workers those working may get injury / accident. Damaging the existing equipment. Hand Injury Property Damage Electric Shock Stored Energy High Voltage Electrical Hazard Hand injury Slip and Trip Damage product or equipment Load fall RISK RATING MITIGATING CONTROL RESIDUAL RISK RATING Medium All workers should follow senior supervision- By GMC All workers should wear hand gloves - By GMC Supervisor should lead the complete activity- By GMC Low High High Comply with Saudi Cement Work Permit System- By GMC LOTO to be applied and confirmed – By Saudi Cement (Saudi Cement should provide the procedure) Appropriate PPE’s to be used – BY GMC Inspect the cable route and verify whether it is free from any obstructions - By GMC Damage Free / Insulated Tools – By GMC Skilled team should perform the job. - By GMC Barricade the area – By GMC Sign board & warning signs should be posted – By GMC Comply with Work Permit System; Isolation, Lockout and use of Hold Tags- By Saudi Cement Only qualified / competent electricians will be allowed to perform electrical job – By GMC Proper isolation to be done & verified. – By Saudi Cement Verify Isolation – By GMC Tag out procedure to be followed- By Saudi Cement Close supervision by competent supervisor – By GMC Use of appropriate PPE’s, i.e., rubber molded gloves for electricians & for demolition crew, - Low Low ADDITIONAL CONTROL REQUIRED - Ensure that LOTO has been carried out and verify the power in the cabinet prior to carrying out any activity. ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) JOB STEPS 8.Hot Works (Drilling/Grinding/Cutting etc.) 9.Driving to And from The Project Site Daily Form # GMC/103/00 HAZARDS Contact with hot surface Flying Particles Intense heat & radiation Electrical Hazards Traffic hazards Motor vehicle collision / accident RISK RATING High Medium MITIGATING CONTROL goggles, safety shoes, hand gloves, hard hat. – By GMC Connect all the power / control & ground cables as per correct drawing & the same shall be verified by the supervisor/Project Engineer/Project Manager/ concern authority. - By GMC Team to confirm proper isolation/ Live exposed parts in the panel. Proper Isolation and safe working distance have to be validated for Arc Flash risk for any exposed parts. – By Saudi Cement /GMC Instructing the team about the JHA related to particular task that has to be carried out on that particular day. Comply with Saudi Cement Work Permit System – By GMC Inspect the tools prior to starting the activity – By GMC Properly maintained fire extinguisher for emergency use. - By GMC Use of appropriate PPE’s, i.e. rubber molded gloves for electricians & for demolition crew, goggles, safety shoes, hand gloves, hardhat. By GMC Removing unwanted materials during work – By GMC Free the work area from any combustible materials. – By GMC Comply with Traffic & Vehicle Safety system as per Saudi Cement guidelines - By GMC Drivers in possession of valid SAG Driver’s License – By GMC RESIDUAL RISK RATING ADDITIONAL CONTROL REQUIRED Low - Responsible site manager Low - Responsible site manager ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) JOB STEPS HAZARDS RISK RATING Slippery roads (during stormy weather) Unsafe act by others 10.Close the work permits & clean area after work completion “House Keeping” 11.Emergency Preparedness Form # GMC/103/00 Fire Hazards Environmental Pollution High LEL Oxygen Deficiency Siren Alarm Accident Fire Flood and Storm Earth Quake Medium High MITIGATING CONTROL Observe defensive driving– By GMC Obey posted speed limits and traffic signs on and off site– By GMC Wear seat belts– By GMC Reduce speed under hazardous weather condition. – By GMC Fire extinguisher available– By GMC Warning device carried in vehicle– By GMC No riding at the back of pickups– By GMC No transportation of materials that are not secured by the pickup – By GMC Conduct a field check to the job site & ensure that the job is completed before closing the permit. – By GMC Work area shall be kept free of accumulating construction debris– By GMC Collection and disposal of refuse, scraps, and rubbish materials shall be done daily– By GMC Dumping of construction wastes shall be allowed only in designated disposal site– By GMC Construction equipment and materials shall be maintained in an orderly condition at all times. – By GMC Stop the work immediately – By GMC Inform Saudi Cement Emergency Response Team on 1222/0500539364/0500137953– By GMC All the equipment must be switch off. – By GMC The entire job must be stopped. – By GMC Detect the wind direction through the windsock and go to the safe assembly area. – By GMC RESIDUAL RISK RATING ADDITIONAL CONTROL REQUIRED - Permit Receiver & responsible site manager Low Low - ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) JOB STEPS HAZARDS RISK RATING MITIGATING CONTROL Take the head count by the supervisors. – By GMC No one will get back to the site unless by the clear instruction. – By Saudi cement Report Emergency immediately at Saudi Cement ISD with below given details– By GMC Describe the location– By GMC Detail of the incident. – By GMC Report injuries, if any. – By GMC Give your name and number. – By GMC Wait until further instructions– By GMC Risk Rating (Severity x Likelihood of Occurrence): High – Medium - Low Form # GMC/103/00 RESIDUAL RISK RATING ADDITIONAL CONTROL REQUIRED ENVIRONMENT, HEALTH &SASETY Integrated Management System (As Per ISO 14001:2004and OSHAS18001:2007 Standards) SPECIAL PRECAUTIONS / INSTRUCTIONS: JOB HAZARD ANALYSIS TEAM: NAME: NAME: NAME: NAME: DATE: DATE: DATE: DATE: SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE: FOREMAN (SCC PERSONEL or CONTRACTOR) SAFETY INSPECTOR / ENGINEER SCC WORK PROPONENT / SUPERVISOR AREA SUPERVISOR or MANAGER SCC WORKERS TO PERFORM THE JOB SCC (Only to sign after attending TOOLBOX MEETING and fully understand the content of this JHA) NAME EMPLOYEE # SIGNATURE NAME 1. 6. 2. 7. 3. 8. 4 9. 5 10. ATTACH SEPARATE SHEET FOR WORKERS SIGNATURE IF NEEDED Form # GMC/103/00 EMPLOYEE # SIGNATURE