Chapter 2 AC to DC CONVERSION (RECTIFIER) • Single-phase, half wave rectifier – Uncontrolled: R load, R-L load, R-C load – Controlled – Free wheeling diode • Single-phase, full wave rectifier – Uncontrolled: R load, R-L load, – Controlled – Continuous and discontinuous current mode • Three-phase rectifier – uncontrolled – controlled Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 1 Rectifiers • DEFINITION: Converting AC (from mains or other AC source) to DC power by using power diodes or by controlling the firing angles of thyristors/controllable switches. • Basic block diagram AC input DC output • Input can be single or multi-phase (e.g. 3phase). • Output can be made fixed or variable • Applications: DC welder, DC motor drive, Battery charger,DC power supply, HVDC Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 2 Single-phase, half-wave, R-load + vs _ + vo _ vs π vo ωt 2π io Output voltage (DC or average), π V Vo = Vavg = 1 Vm sin(ωt )dωt = m = 0.318Vm π 2π 0 Output voltage (rms), π 2 Vm 1 (Vm sin(ωt )dωt ) = = 0.5Vm Vo , RMS = 2π 0 2 Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 3 Half-wave with R-L load i + vR _ + vs _ + vL _ + vo _ KVL : vs = v R + v L di (ωt ) dωt First order differential eqn. Solution : Vm sin(ωt ) = i (ωt ) R + L i (ωt ) = i f (ωt ) + in (ωt ) i f : forced response; in natural response, From diagram, forced response is : i f (ωt ) = Vm ⋅ sin(ωt − θ ) Z where : Z = R 2 + (ωL) 2 θ = tan −1 ωL R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 4 R-L load Natural response is when source = 0, di (ωt ) i (ωt ) R + L =0 dωt which results in : in (ωt ) = Ae −ωt ωτ ; τ = L R Hence Vm i (ωt ) = i f (ωt ) + in (ωt ) = ⋅ sin(ωt − θ ) + Ae −ωt ωτ Z A can be solved by realising inductor current is zero before the diode starts conducting, i.e : Vm ⋅ sin(0 − θ ) + Ae −0 ωτ Z V V A = m ⋅ sin(−θ ) = m ⋅ sin(θ ) Z Z i ( 0) = Therefore the current is given as, [ Vm i (ωt ) = ⋅ sin(ωt − θ ) + sin(θ )e −ωt ωτ Z Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 ] 5 R-L waveform vs, io β vo vR vL 0 2π π 3π 4π ωt Note : v L is negative because the current is decreasing, i.e : vL = L di dt Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 6 Extinction angle Note that the diode remains in forward biased longer than π radians (although the source is negative during that duration)The point when current reaches zero is whendiode turns OFF. This point is known as theextinction angle, β . [ ] Vm ⋅ sin( β − θ ) + sin(θ )e − β ωτ = 0 Z which reduces to : i(β ) = sin( β − θ ) + sin(θ )e − β ωτ = 0 β can only be solved numerically. Therefore, the diode conducts between 0 and β To summarise the rectfier with R - L load, [ Vm ⋅ sin(ωt − θ ) + sin(θ )e −ωt ωτ Z i (ωt ) = for 0 ≤ ωt ≤ β 0 ] otherwise Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 7 RMS current, Power The average (DC) current is : β 1 1 2π Io = i (ωt ) dωt = i (ωt )dωt 2π 0 2π 0 The RMS current is : β 1 2 1 2π 2 I RMS = i (ωt ) dωt = i (ωt )dωt 2π 0 2π 0 POWER CALCULATION Power absorbed by the load is : Po = ( I RMS )2 ⋅ R Power Factor is computed from definition : P S where P is the real power supplied by the source, which equal to the power absorbed by the load. pf = S is the apparent power supplied by the source, i.e S = (Vs, RMS ).( I RMS ) pf = P (Vs,RMS ).(I RMS ) Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 8 Half wave rectifier, R-C Load + vs _ iD + vo _ vs Vm π /2 2π 3π /2 π 3π 4π vo Vmax Vmin ∆Vo iD α θ Vm sin(ωt ) when diode is ON vo = V e −(ωt −θ ) / ωRC when diode is OFF θ vθ = Vm sin θ Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 9 Operation • Let C initially uncharged. Circuit is energised at ωt=0 • Diode becomes forward biased as the source become positive • When diode is ON the output is the same as source voltage. C charges until Vm • After ωt=π/2, C discharges into load (R). • The source becomes less than the output voltage • Diode reverse biased; isolating the load from source. • The output voltage decays exponentially. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 10 Estimation of θ The slope of the functions are : d (Vm sin ωt ) = Vm cos ωt d (ωt ) and d V sin θ ⋅ e −(ωt −θ ) / ωRC (m ) d (ωt ) 1 ⋅ e −(ωt −θ ) / ωRC ωRC At ωt = θ , the slopes are equal, = Vm sin θ ⋅ − Vm cosθ = Vm sin θ ⋅ − 1 ⋅ e −(θ −θ ) / ωRC ωRC Vm cosθ 1 =− ωRC Vm sin θ ⋅ 1 1 = tan θ − ωRC θ = tan −1 (− ωRC ) = − tan −1 (ωRC ) + π For practical circuits, ωRC is large, then : π π θ = -tan(∞ ) + π = − + π = 2 2 θ is very close to the peak of the sine wave. Therefore and Vm sin θ = Vm Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 11 Estimation of α At ωt = 2π + α , Vm sin(2π + α ) = (Vm sin θ )e −( 2π +α −θ ) ωRC or sin(α − (sin θ )e −( 2π +α −θ ) ωRC = 0 This equation must be solved numerically for α Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 12 Ripple Voltage Max output voltage is Vmax . Min output voltage occurs at ωt = 2π + α ∆Vo = Vmax − Vmin = Vm − Vm sin(2π + α ) = Vm − Vm sin α If Vθ = Vm and θ = π 2, and C is large such that DC output voltage is constant, then α ≈ π 2. The output voltage evaluated at ωt = 2π + α is : − vo (2π + α ) = Vm e 2π +π 2−π 2 ωRC 2π ωRC − = Vm e The ripple voltage is approximated as : − ∆Vo ≈ Vm − Vm e 2π ωRC − = Vm 1 − e − Using Series expansoin : e ∆Vo = Vm 2π ωRC 2π ωRC =1− 2π ωRC V 2π = m ωRC fRC Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 13 Capacitor Current The current in the capacitor can be expressed as : dvo (t ) d (t ) In terms of ωt , : ic (t ) = C ic (ωt ) = ωC dvo (ωt ) d (ωt ) But vo (ωt ) = Vm sin(ωt ) Vm sin θ ⋅ e −(ωt −θ ) / ωRC when diode is ON when diode is OFF Then, substituting vo (ωt ), ωCVm cos(ωt ) when diode is ON, i.e (2π + α ) ≤ ωt ≤ (2π + θ ) ic (ωt ) = Vm sin θ −(ωt −θ ) / ωRC − ⋅e R when diode is OFF, i.e (θ ) ≤ ωt ≤ ( 2π + α ) Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 14 Peak Diode Current Note that : is = iD = iR + iC The peak diode current occurs at (2π + α ). Hence. I c, peak = ωCVm cos(2π + α ) = ωCVm cos α Resistor current at (2π + α ) can be obtained : . V sin (2π + α ) Vm sin α iR (2π + α ) = m = R R The diode peak current is : V sin α iD, peak = ωCVm cos α + m R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 15 Example A half-wave rectifier has a 120V rms source at 60Hz. The load is =500 Ohm, C=100uF. Assume α and θ are calculated as 48 and 93 degrees respectively. Determine (a) Expression for output voltage (b) peak-to peak ripple (c) capacitor current (d) peak diode current. vs Vm π /2 2π 3π /2 π 3π 4π vo Vmax Vmin ∆Vo iD α θ Vm = 120 2 = 169.7V ; θ = 93o = 1.62rad ; α = 48o = 0.843rad Vm sin θ = 169.7 sin(1.62rad ) = 169.5V ; (a) Output voltage : Vm sin(ωt ) = 169.7 sin(ωt ) vo (ωt ) = V sin θ ⋅ e −(ωt −θ ) / ωRC (ON) (OFF) m = 169.7 sin(ωt ) 169.5e −(ωt −1.62 ) /(18.85) (ON) (OFF) Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 16 Example (cont’) (b)Ripple : Using : ∆Vo = Vmax − Vmin ∆Vo = Vm − Vm sin( 2π + α ) = Vm − Vm sin α = 43V Using Approximation : V 2π 169.7 = m = = 56.7V fRC 60 × 500 × 100u ωRC ∆Vo = Vm (c) Capacitor current : ωCVm cos(ωt ) ic (ωt ) = Vm sin(θ ) −(ωt −θ ) /(ωRC ) − R ⋅e 6.4 cos(ωt ) A = − 0.339 ⋅ e −(ωt −1.62 ) /(18.85) (ON) (OFF) (ON) A (OFF) (d) Peak diode current : V sin α iD, peak = ωCVm cos α + m R = (2 × π × 60)(100u )169.7 cos(0.843rad ) + 169.7 sin(1.62rad ) 500 = (4.26 + 0.34) = 4.50 A Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 17 Controlled half-wave ig vs ia + vs _ + vo _ ωt vo ωt v ig α Average voltage : ωt Vm 1 π [1 + cosα ] Vm sin (ωt )dωt = Vo = 2π α 2π RMS voltage π Vo, RMS = 2 1 [Vm sin (ωt )] dωt 2π α Vm2 π Vm α sin (2α ) = [1 − cos(2ω t ] dωt = 1− + 4π α 2 π 2π Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 18 Controlled h/w, R-L load i + vR _ + vs _ + vL _ + vo _ vs π ωt 2π vo io β α −ωt i (ωt ) = i f (ωt ) + in (ωt ) = Vm ⋅ sin (ωt − θ ) + Ae ωτ Z Initial condition : i (α ) = 0, −α i(α ) = 0 = Vm ⋅ sin (α − θ ) + Ae ωτ Z −α A=− Vm ⋅ sin (α − θ ) e ωτ Z Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 19 Controlled R-L load Substituting for A and simplifying, −(α −ωt ) Vm ⋅ sin (ωt − θ ) − sin (α − θ )e ωτ Z i (ωt ) = 0 for α ≤ ωt ≤ β otherwise Extinction angle β must be solved numerically V i (β ) = 0 = m Z −(α − β ) sin (β − θ ) − sin (β − θ )e ωτ Angle γ = (β − θ ) is called the conduction angel. Average voltage : β V 1 Vo = Vm sin (ωt )dωt = m [cos α − cos β ] 2π α 2π Average current : β 1 Io = i (ωt )dω 2π α RMS current : 1 β 2 I RMS = i (ωt )dω 2π α The power absorbed by the load : Po = I RMS 2 ⋅ R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 20 Examples 1. A half wave rectifier has a source of 120V RMS at 60Hz. R=20 ohm, L=0.04H, and the delay angle is 45 degrees. Determine: (a) the expression for i(ωt), (b) average current, (c) the power absorbed by the load. 2. Design a circuit to produce an average voltage of 40V across a 100 ohm load from a 120V RMS, 60Hz supply. Determine the power factor absorbed by the resistance. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 21 Freewheeling diode (FWD) • Note that for single-phase, half wave rectifier with R-L load, the load (output) current is NOT continuos. • A FWD (sometimes known as commutation diode) can be placed as shown below to make it continuos io + vR _ + vs _ + vL _ + vo _ io io vo = 0 + vs _ vo = vs + vo + vo io _ _ D1 is on, D2 is off D2 is on, D1 is off Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 22 Operation of FWD • Note that both D1 and D2 cannot be turned on at the same time. • For a positive cycle voltage source, – D1 is on, D2 is off – The equivalent circuit is shown in Figure (b) – The voltage across the R-L load is the same as the source voltage. • For a negative cycle voltage source, – – – – D1 is off, D2 is on The equivalent circuit is shown in Figure (c) The voltage across the R-L load is zero. However, the inductor contains energy from positive cycle. The load current still circulates through the R-L path. – But in contrast with the normal half wave rectifier, the circuit in Figure (c) does not consist of supply voltage in its loop. – Hence the “negative part” of vo as shown in the normal half-wave disappear. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 23 FWD- Continuous load current • The inclusion of FWD results in continuos load current, as shown below. • Note also the output voltage has no negative part. output vo io ωt iD1 Diode current iD2 0 π 2π Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 3π 4π 24 io D1 iD1 Full wave rectifier D3 is + vs _ • Center-tapped (CT) rectifier requires center-tap transformer. Full Bridge (FB) does not. • • CT: 2 diodes FB: 4 diodes. Hence, CT experienced only one diode volt-drop per half-cycle • Conduction losses for CT is half. • Diodes ratings for CT is twice than FB + vo _ D4 Full Bridge D2 is iD1 D1 + vs1 _ + vs _ + vs2 _ + vD1 − − vo io + vD2 − iD2 Center-tapped + D2 For both circuits, vo = Vm sin ωt 0 ≤ ωt ≤ π − Vm sin ωt π ≤ ωt ≤ 2π Average (DC) voltage : Vo = 1π π 0 Vm sin (ωt )dωt = 2Vm π = 0.637Vm Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 25 is io D1 iD1 Bridge waveforms D3 + vs _ + vo _ Full Bridge Vm D4 D2 vs 2π π Vm 3π 4π vo vD1 vD2 -Vm vD3 vD4 -Vm io iD1 iD2 iD3 iD4 is Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 26 Center-tapped waveforms is iD1 D1 + vs1 _ + vs _ + vs2 _ + io + vD2 − iD2 Center-tapped Vm + vD1 − − vo D2 vs 2π π Vm 3π 4π vo vD1 -2Vm vD2 -2Vm io iD1 iD2 is Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 27 Full wave bridge, R-L load iD1 io + vR _ + vL _ is + vs _ + vo _ vs π 2π ωt iD1 , iD2 iD3 ,iD4 io vo is Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 28 Approximation with large L Using Fourier Series, ∞ vo (ωt ) = Vo + Vn cos(nωt + π ) n = 2, 4... where the DC term Vo = 2Vm π and the harmonics terms 2Vm 1 1 − π n −1 n +1 The DC curent Vo Io = R The harmonic currents : V Vn In = n = Z n R + jnωL Vn = As n increases, Vn harmonic decreases. Thus I n decreases rapidly very increasing n. If ωL is large enough, it is possible to drop all the harmonic terms, i.e. : V 2V i (ωt ) ≈ I o = o = m , for ωL >> R, R πR Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 29 R-L load approximation Approximate current V 2V Io = o = m , πR R ( ) I RMS = I o 2 + I n, RMS 2 = I o Power delivered to the load : Po = I RMS 2 R vs π 2π ωt iD1 , iD2 iD3 ,iD4 io vo is Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 30 Examples Given a bridge rectifier has an AC source Vm=100V at 50Hz, and R-L load with R=100ohm, L=10mH a) determine the average current in the load b) determine the first two higher order harmonics of the load current c) determine the power absorbed by the load Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 31 T1 io iD1 Controlled full wave, R load T3 is + vs _ + vo _ T2 T4 Average (DC) voltage : Vo = 1π πα V Vm sin (ωt )dωt = m [1 + cos α ] π RMS Voltage π 2 1 [Vm sin (ωt )] dωt = Vo, RMS πα 1 α sin (2α ) = Vm − + 2 2π 4π The power absorbed by the R load is : VRMS 2 Po = R Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 32 Controlled, R-L load iD1 io + vR _ is + vs _ + vL _ + vo _ io α π β π+α 2π vo Discontinuous mode π+α io α π β 2π vo Continuous mode Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 33 Discontinuous mode Analysis similar to controlled half wave with R - L load : i (ωt ) = [ Vm ⋅ sin(ωt − θ ) − sin(α − θ )e −(ωt −α ) ωτ Z for α ≤ ωt ≤ β Z = R 2 + (ωL) 2 ωL L R R For discontinous mode, need to ensure : and θ = tan −1 ;τ = β < (α + π ) Note that β is the extinction angle and must be solved numerically with condition : io ( β ) = 0 The boundary between continous and discontinous current mode is when β in the output current expression is (π + α ). For continous operation current at ωt = (π + α ) must be greater than zero. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 34 ] Continuous mode i (π + α ) ≥ 0 sin(π + α − θ ) − sin(π + α − θ )e −(π +α −α ) ωτ ≥ 0 Using Trigonometry identity : sin(π + α − θ ) = sin(θ − α ), [ sin(θ − α ) 1 − e −(π ωτ ) ] ≥ 0, Solving for α α = tan −1 ωL R Thus for continuous current mode, −1 ωL α ≤ tan R Average (DC) output voltage is given as : 2V 1 α +π Vm sin (ωt )dωt = m cos α Vo = π α π Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 35 Single-phase diode groups D1 io + vs _ D3 vp + vo _ D4 D2 vn vo =vp −vn • In the top group (D1, D3), the cathodes (-) of the two diodes are at a common potential. Therefore, the diode with its anode (+) at the highest potential will conduct (carry) id. • For example, when vs is ( +), D1 conducts id and D3 reverses (by taking loop around vs, D1 and D3). When vs is (-), D3 conducts, D1 reverses. • In the bottom group, the anodes of the two diodes are at common potential. Therefore the diode with its cathode at the lowest potential conducts id. • For example, when vs (+), D2 carry id. D4 reverses. When vs is (-), D4 carry id. D2 reverses. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 36 Three-phase rectifiers D1 + van - io D3 n + vbn + vcn - D5 - vpn D2 D6 vnn + vo _ vo =vp −vn D4 van Vm vbn vcn vp Vm vn vo =vp - vn 0 π 2π Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 3π 4π 37 Three-phase waveforms • Top group: diode with its anode at the highest potential will conduct. The other two will be reversed. • Bottom group: diode with the its cathode at the lowest potential will conduct. The other two will be reversed. • For example, if D1 (of the top group) conducts, vp is connected to van.. If D6 (of the bottom group) conducts, vn connects to vbn . All other diodes are off. • The resulting output waveform is given as: vo=vp-vn • For peak of the output voltage is equal to the peak of the line to line voltage vab . Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 38 Three-phase, average voltage vo vo π/3 Vm, L-L 0 π/3 2π/3 Considers only one of the six segments. Obtain its average over 60 degrees or π 3 radians. Average voltage : Vo = = = 1 2π 3 π 3π Vm, L − L sin(ωt )dωt 3 3Vm, L − L π 3Vm, L − L π [cos(ωt )]π2π33 = 0.955Vm, L− L Note that the output DC voltage component of a three - phase rectifier is much higher than of a single - phase. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 39 Controlled, three-phase T1 - + van io T3 - + vbn T5 n + vcn vpn + vo _ T2 vnn T6 T4 α van vbn Vm vcn vo Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 40 Output voltage of controlled three phase rectifier From the previous Figure, let α be the delay angle of the SCR. Average voltage can be computed as : Vo = = • 1 2π 3+α π 3π Vm, L − L sin(ωt )dωt 3+α 3Vm, L − L π ⋅ cos α EXAMPLE: A three-phase controlled rectifier has an input voltage of 415V RMS at 50Hz. The load R=10 ohm. Determine the delay angle required to produce current of 50A. Power Electronics and Drives (Version 3-2003), Dr. Zainal Salam, 2003 41