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vio 300 d

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SERVICE MANUAL
ELECTROSURGERY
VIO® 300 D
VIO® 200 D
V 2.1.x
V 2.2.x
V 2.3.x
V 2.7.x
V 2.8.x
V 2.1.x
V 2.2.x
V 2.3.x
80116-287
2018-09
SERVICE MANUAL
VIO® 300 D
VIO® 200 D
Registered trademarks of Erbe Elektromedizin GmbH: AUTO CUT®, AXUS®, BICISION®, BiClamp®, classicCOAG®, classicCUT®, CLEVERCAP®, DeCo®, dryCUT®, endoCUT®, endoCOAG®, ERBE®, erbe power your performance.®, ERBECRYO®,
ERBEFLO®, ERBEFLO AeroRinse®, ERBEJET®, ERBELift®, ERBOKRYO®, FIAPC®, forcedCOAG®, Hybrid knife®,
HybridKnife®, ICC 200®, ICC 80®, KYRON®, NESSY®, NESSY Ω®, PLURA®, preciseAPC®, Preflow®, pulsedAPC®,
ReMode®, REMODE®, softCOAG®, sprayCOAG®, swiftCOAG®, The Color Blue®, thermoSEAL®, twinCOAG®, VIO®.
Service Manual Art. No. 80116-287
All rights to this manual, in particular rights of duplication, dissemination and translation, are reserved. No part of this manual may be reproduced in any form (by photocopying, microfilming or other methods) or processed, duplicated or disseminated by the use of electronic systems without the written consent of Erbe Elektromedizin GmbH.
The information contained in this manual may be amended or supplemented without prior notice and represents no obligation on the part of Erbe Elektromedizin GmbH.
Printed by Erbe Elektromedizin
Printed in Germany
Copyright © Erbe Elektromedizin GmbH, Tübingen 2018
Table of Contents
Table of Contents
1
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Classification of the safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knowledge of the User Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection from the risk of electric shock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatically sensitive components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liability and warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Modifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
From VIO version 2.2.x
From VIO version 2.3.x
From VIO version 2.7.x
From VIO version 2.8.x
3
7
7
7
8
8
.............................................. 9
.............................................. 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Controls at the front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Controls at the rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of settings for Setup level 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of settings for Setup level 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Call up Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Change settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
15
15
16
20
21
Remedying malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ERROR list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Abbreviations of Error displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A/E-Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
B-Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
C-Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
D-Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
F-Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2,3,5,6-Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4 (NE)-Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
9-Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5 / 84
Table of Contents
7
Maintenance and servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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Who is allowed to perform servicing and maintenance work? . . . . . . . . . . . . . 51
What is a technical safety check?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
How often does a technical safety check have to be performed? . . . . . . . . . . . 51
Technical safety check – step by step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Testing and measuring equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
User manual and visual inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Tests to be conducted in accordance with the national specifications
and regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
DC resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Performance tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Footswitch activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Fingerswitch activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Instrument recognition multifunction sockets . . . . . . . . . . . . . . . . . . . . . . . .61
Automatic start mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Automatic stop mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Spark monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
HF power output CUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
HF power output COAGULATE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Performance test upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Monitor circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Bipolar resection adapter (VIO 300 D from V 2.2.x only) . . . . . . . . . . . . . . . .80
6 / 84
1 • Safety information
CHAPTER 1
Safety information
Classification of the safety information
WARNING!
The WARNING! safety indication refers to a risk of personal injury.
CAUTION!
The CAUTION! safety indication refers to a risk of damage to property.
ATTENTION!
The ATTENTION! safety indication refers to a risk which can cause
equipment to become unserviceable.
IMPORTANT!
The IMPORTANT! designation indicates application information and
other particularly important information.
Knowledge of the User Manual
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The user manuals relating to the units form part of this service manual. Familiarity with the user manuals, in particular the procedures for setting up,
commissioning and handling described in the manuals, is a prerequisite for
the performance of servicing work.
Protection from the risk of electric shock
WARNING!
The supply voltage must match the voltage specified on the rating
plate. Connect the unit / the equipment cart to a properly installed
grounded outlet. Only use the Erbe power cord or an equivalent power
cord for this purpose. The power cord must bear the national test symbol.
For safety reasons, multiple outlets and extension cords should not be
used. If their use is unavoidable, they also must be provided with proper
grounding.
WARNING!
Unplug the power cord from the outlet before exchanging parts of the
unit or cleaning it.
WARNING!
Do not plug a wet power cord into the unit or into an outlet.
7 / 84
1 • Safety information
WARNING!
Do not touch any unprotected wires or conductive surfaces while the
unit is opened and under voltage.
WARNING!
Blown line fuses may only be replaced by a competent technician. Only
replacement fuses of the rating specified on the unit's name plate may
be used. Before resuming operation the unit must be subjected to a
performance test by a competent technician.
Electrostatically sensitive components
CAUTION!
This unit contains electrostatically sensitive components. Work at an
anti-static workplace while repairing the unit. Wear a grounding armband while working with electrostatically sensitive components. Hold
the circuit boards by their non-conducting corners. Use an anti-static
container for transporting electrostatically sensitive components and
the circuit boards.
ATTENTION!
Adjustments, tests, modifications, maintenance and repair work may
only be performed by Erbe or persons trained by Erbe. If the work is not
performed by trained persons, Erbe accepts no liability and warranty
rights become void.
It is recommended that the technical safety check also be performed by
Erbe or persons trained by Erbe.
ATTENTION!
8 / 84
Only use original Erbe spare parts. The manufacturer accepts no liability
and the warranty rights becomes void if original spare parts are not
used.
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Liability and warranty
2 • Modifications
CHAPTER 2
Modifications
From VIO version 2.2.x
Hardware
No changes
Software
Component affected
Bipolar resection adapter
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Setup 2 settings
Generator adjustment
Description of the modification
The bipolar resection adapter can be connected to the multifuction socket on the VIO. Supplement to the safety check to test the
bipolar resection adapter.
New setup setting ° modes
Generator adjustment is possible without APC 2.
From VIO version 2.3.x
Hardware
No changes
Software
Component affected
Setup 2 settings
Description of the modification
New setup setting AUTO START Limit
9 / 84
2 • Modifications
From VIO version 2.7.x
Hardware
No changes
Software
Component affected
Setup 2 settings
Description of the modification
New setup setting BiCision SC Info.
From VIO version 2.8.x
Hardware
No changes
Component affected
VIO module
Description of the modification
New mode/new upgrade (only relevant for VIO 300 D):
BiTherm -> enables the use of the HYBRIDtherm application (=
combination of VIO 300 D + ERBECRYO 2 + HYBRIDtherm instrument).
ERROR list
10 / 84
B error now includes HYBRIDtherm messages.
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Software
3 • Controls
CHAPTER 3
Controls
IMPORTANT!
This chapter contains an overview of the controls of the unit(s). The relevant User Manual for the unit(s), knowledge of which is assumed for
servicing work, provides detailed information about how to use the
unit(s).
Controls at the front
12
ERBE
16
VIO 300 D
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17
1
2
6
3
7
4
8
5
9
13
11
14
15
F
10
18
Fig. 3-1
1
2–9
Power Switch
Selection buttons
10
Up/Down buttons
11
Enter button
12–15
Focus buttons
16
Pilot lamps for footswitches
17
Pilot lamp for AUTO START
18
Pilot lamps for neutral electrodes
11 / 84
3 • Controls
Controls at the rear
ECB
1
2
3
4
12 / 84
1
Footswitch sockets
2
ECB socket (Erbe Communication Bus)
3
Potential equalization terminal
4
Power supply module with fuses
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Fig. 3-2
4 • Technical Data
CHAPTER 4
Technical Data
Power connection
Rated supply voltage
100 V – 120 V ± 10 %
220 V – 240 V ± 10 %
Rated supply frequency
50 / 60 Hz
50 / 60 Hz
Line current
8A
4A
Power input in standby mode
40 watts
40 watts
Power input with max. HF output
500 watts / 920 VA
500 watts / 920 VA
Terminal for grounding (potential equalization)
yes
yes
Power fuses
T 8 A H / 250 V
T 4 A H / 250 V
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Operating mode
Intermittent operation
ON time 25% (e.g. activated for 10 sec. / deactivated for 30 sec.)
Dimensions and weight
Width x height x depth
410 x 165 x 380 mm
Weight
9.5 kg
Ambient conditions for transport and storage of unit
Temperature
-40 °C to +70 °C
Relative humidity
10 % – 95 %
Ambient conditions for operation of the unit
Temperature
+10°C to +40°C
Relative humidity
15% - 80%, non-condensing
13 / 84
4 • Technical Data
Acclimatizing
If the unit has been stored or transported at temperatures below +10 °C or above +40 °C, the unit will
require approx. 3 hours to acclimatize at room temperature.
Standards
II b
Protection class as per EN 60 601-1
I
Type as per EN 60 601-1
CF
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Classification according to EC Directive 93/42/EEC
14 / 84
5 • Setup
CHAPTER 5
Setup
General information
This unit has two Setup levels. The first level is accessible to users and service staff. The second level is only for use by the service staff.
Overview of settings for Setup level 1
Accessible to users and service personnel.
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Setting
Available from
Description
Brightness
V 2.1.x
Setting the display brightness in 16 levels.
System volume
V 2.1.x
Setting the volume of activation tones in 16 levels. The activation
tones must be clearly audible!
Key volume
V 2.1.x
Setting the button volume in 16 levels.
Viewing
angle
V 2.1.x
Rough graduation of display brightness in 3 levels.
Power 
display
V 2.1.x
A bar diagram is shown on the display on activation of the output indicator. 
The bar diagram provides a dynamic display of the delivered output
during activation. At the end of activation, Pmax shows the maximum
delivered output, and Pavg the mean value of the delivered output over
the activation period.
The green line in the bar diagram represents the power limitation
selected.
Display
UpMax
V 2.1.x
Display of maximum HF voltage [Vp] on activation of the unit. In the
user manual for the instrument or on the instrument itself the maximum electrical capacity is given in [Vp]. If the HF voltage exceeds the
capacity of the instrument, the instrument may be damaged. Select a
reduced effect to avoid this.
AUTO
START 1
V 2.1.x
Input of start delay for the AUTO START function. 
The start delay value for AUTO START 1 depends on the value entered
for AUTO START 2 but is always below the start delay value of AUTO
START 2. 
A start delay between 0.0 and 9.5 s is possible.
15 / 84
5 • Setup
Setting
Available from
Description
AUTO
START 2
V 2.1.x
Input of start delay for the AUTO START function.
The start delay value for AUTO START 2 depends on the value entered
for AUTO START 1 but is always above the start delay value of AUTO
START 1. 
A start delay between 0.1 and 10 s is possible.
Service program
V 2.1.x
This menu item leads to the second Setup level.
Overview of settings for Setup level 2
Only accessible for service personnel. Password-protected.
Setting
Available from
This setup menu is only available in English depending on the language
setting selected on the unit.
Description
Date
V 2.1.x
Self-explanatory.
Time
V 2.1.x
Self-explanatory.
Identifier
V 2.1.x
Enter an label/identifier for the unit. The specified identifier is displayed on the input screen.
Neutral electrode
V 2.1.x
single surface, dual surface, either way, dynamic.
On delivery, the unit is set to neutral electrode “dual surface”.
AUTO START
V 2.1.x
Setting for whether AUTO START is permitted as an activation type.
AUTO START
Limit
V 2.3.x
On: AUTO START function with power limitation of 50 Watt 
(factory setting)
Off: AUTO START function with no power limitation
Time limit
V 2.1.x
Setting the time period after which activation is automatically ended:
1 to 99 s or OFF
Display time
V 2.1.x
Setting the length of time for which indicator window and error messages appear on the display:
1 to 15 s or OFF.
Automatic
time
V 2.1.x
Setting the length of time for which an input window appears on the
display:
3 to 29 s or Not automatic.
Start screen
V 2.1.x
Selection of start screen: 
Guide or List of Programs.
16 / 84
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IMPORTANT!
5 • Setup
Setting
Expert mode
Available from
V 2.1.x
Description
If the expert mode is activated, the following settings are also available:
– Temperature monitoring for neutral electrodes
– Advanced setting options for ENDO CUT I and Q
– Advanced setting options for BiClamp
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– Advanced setting options for PRECISE APC
Language
V 2.1.x
Self-explanatory.
APC 
supply
V 2.1.x
Self-explanatory.
APC AutoPurge
V 2.1.x
The instrument is purged with gas automatically when it is plugged
into the APC socket and an instrument that is already plugged into the
APC socket is purged with gas automatically when the unit is started
up.
APC Purge
Duration
V 2.1.x
Selection of time for which the instrument is purged with gas automatically:
0 to 10 s.
APC 
PurgeFlow
V 2.1.x
Selection of purge flow (in %) at which the instrument is purged with
gas automatically. Purge flow relates to the default COAG-Flow setting
stored in the instrument.
max. APC
cyl.pressure
V 2.1.x
Setting of maximum cylinder pressure in the argon cylinder used.
Correct reporting on the cylinder level display on the HF surgical unit
depends upon the maximum cylinder pressure setting of the actual
argon gas bottle used:
100 to 240 bar.
Sound sample
V 2.1.x
Selection of type of warning signals.
Decoupling C
(C = capacitor)
V 2.1.x
Setting on the decoupling capacitor.
MAX:
Decoupling capacitor with maximum capacity.
MIN:
Decoupling capacitor with minimized capacity.
At this setting, neuromuscular stimuli are reduced in the PULSED APC
mode.
BiCision SC
Info
V 2.7.x
Extended short circuit detection for BiCision:
In case an electrical connection is established between the instrument
branches (e.g. through the advanced instrument blade) during activation.
On: extended short circuit detection is activated, advisory message is
shown.
Off: extended short circuit detection is deactivated, no advisory message is shown.
17 / 84
5 • Setup
Available from
°-Modes
V 2.2.x
Activation/deactivation of the ° modes
Next safety
check
V 2.1.x
Self-explanatory.
Test programs1
V 2.1.x
Error list:
Stores all errors detected and signaled by the control panel.
V 2.1.x
Event list:
Stores all events (=information and activations) in a looped memory.
V 2.1.x
Version list:
Shows the software versions of all connected components. Option
“safe config.” is available.2
V 2.1.x
EEPROM:
Shows memory usage by the application program on EEPROM.
V 2.1.x
HF-CPU error list:
Stores all errors detected and signaled by the “CPU + Sensors”; up to
16 entries.
V 2.1.x
No. HF errors:
Records the frequency of errors detected and signaled by the “CPU +
Sensors”.
V 2.1.x
APC error list:
Stores all errors detected and signaled by the APC.
V 2.1.x
No. APC errors:
Records the frequency of errors detected and signaled by the APC.
V 2.1.x
Operating time: 
Runtime meter or ON counter for add-on modules, if these modules
have a corresponding counter.
V 2.1.x
Loudsp. test:
Unit checks the loudspeaker function. Three different tones must be
heard.
V 2.1.x
CAN looped mem.: 
Displays the CAN messages before the last error occurred. The test
program was integrated for product development for debugging.
V 2.1.x
ScreenTest:
Tests the function of the screen. A total of 12 rectangular color segments have to be displayed, each of the four in the color ranges red,
green and blue.
V 2.1.x
Error list IIF/NE:
Stores all errors detected and signaled by the IIF (instrument interface)
and the NE (Nessy2).
V 2.1.x
Hardware TP:
Branching to the hardware test programs.
18 / 84
Description
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Setting
5 • Setup
Setting
Available from
Description
V 2.1.x
Upgrade list:
Indicates which upgrades have been installed.
V 2.1.x
Reset Passwords:
Deactivates all passwords assigned for user programs. It is not possible to delete only one password for a specific user program. The
assigned passwords are activated again after restarting the unit.
V 2.1.x
Enable Kali (only relevant for VIO 200 D):
Makes it possible to increase the HF power limitation for SWIFT COAG
to 150 W. When switching off, the unit resets the increase back to the
standard power limitation of 120 W automatically.
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1. Test programs not explained here are not relevant for the service technicians.
2. "safe config." saves the socket configuration of the unit detected by the system. The socket configuration must be saved by the service technician after
each software update and each time the unit is upgraded or converted. For this purpose compare the socket configuration indicated on the "Version
list" with the physical configuration on the unit. If they agree, save the socket configuration with "safe config."
19 / 84
5 • Setup
Call up Setup
IMPORTANT!
Within a menu there are different ways to scroll forwards: 
(a) with the Down button
or
(b) with the selection button next to the "next" menu item. 
Only variant (a) is used in this manual.
VIO 300 D
1
5
2
6
3
7
4
8
9
12
10
F
20 / 84
Call up Setup level 1
1. Call up "Guide" window.
2. Select menu item "Other functions".
3. Select menu item "Setup". The unit switches to Setup level 1. See
above table for settings that can be changed here.
Call up Setup level 2
1.
2.
3.
4.
Call up Setup level 1 as described above.
Use the Down button (10) to scroll to the setting "Service program".
Select setting "Service program".
Enter VIOD as the password: 
Use the Up/Down buttons (9/10) to select the letters, confirming
each of the four letters with the adjacent selection button and then
jumping forward to enter the next letter. Repeat this procedure until
all four letters have been entered.
5. Confirm the complete password using the Enter button (12). The unit
switches to Setup level 2. See above table for settings that can be
changed here.
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Fig. 5-1
5 • Setup
Change settings
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1. Select the setting to be changed using the adjacent selection
button (1...8). The setting is highlighted.
2. Change the setting with the Up/Down buttons (9/10).
3. Confirm the changed setting with the Enter button (12).
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5 • Setup
22 / 84
6 • Remedying malfunctions
CHAPTER 6
Remedying malfunctions
Safety information
ATTENTION!
Adjustments, technical tests, modifications, maintenance and repair
work may only be performed by Erbe or persons trained by Erbe. If the
work is not performed by trained persons, Erbe accepts no liability and
warranty rights become void.
ERROR list
80116-287 
2018-09
Abbreviations of Error displays
A:
APC 2-Errors
B:
Control panel-Errors
C:
CPU + Sensors-Errors
D:
IES 2-Errors (=Smoke evacuation system)
E:
VEM 2-Errors
F:
Footswitch-Errors
2,3,5,6:
IIF-Errors (=Instrument Interface) of corresponding socket
slot
4 (NE):
Nessy2-Errors
9:
EIP 2-Errors (=Erbe Irrigation Pump)
23 / 84
6 • Remedying malfunctions
ERROR list as at: 08/17
A/E-Errors
Recognizing module: A = APC 2, E = Extension module VEM 2
Error
code
A
1
Restart the unit. If the error
occurs again, notify Erbe Service.
A/E
2–4
Restart the unit. If the error
occurs again, notify Erbe Service.
A/E
5
Button error socket 1.
Check the keyboard.
A/E
6
Button error socket 2.
Check the keyboard.
A
7–9
Restart the unit. If the error
occurs again, notify Erbe Service.
A
A
Restart the unit. If the error
occurs again, notify Erbe Service.
A/E
B
A/E
C+D
A
10
Underpressure at selected
gas input.
Check the gas supply (tank,
pressure regulator). If the
error persists, notify Erbe
Service.
A
11
Overpressure at selected gas
input.
Check the gas supply (tank,
pressure regulator). If the
error persists, notify Erbe
Service.
A
12
Caloric and differential pressure sensor do not agree
(wrong gas).
Check the gas supply (type of
gas). If the error persists,
notify Erbe Service.
A
13
24 / 84
Additional information
Description
Error in test mode.
Action
Information in test mode
(adjustment).
Restart the unit. If the error
occurs again, notify Erbe Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
80116-287 
2018-09
Recognizing
module
6 • Remedying malfunctions
80116-287 
2018-09
Recognizing module: A = APC 2, E = Extension module VEM 2
Recognizing
module
Error
code
A/E
21 – 23
Restart the unit. If the error
occurs again, notify Erbe Service.
A
30
Restart the unit. If the error
occurs again, notify Erbe Service.
A/E
38
A/E
39
A
40
A
41
Additional information
Description
Action
Type detection of socket 1
fails to agree with the stored
value.
Check and save the socket
configuration in the "Version
List" test program. If the error
occurs again, notify Erbe Service.
The APC 2/VEM 2 first
receives a one-second signal from the IES 2 and then
from the VIO. The APC 2/
VEM 2 interprets this condition as the availability of two
master units. The conflict is
resolved without intervention once the IES 2 has
entered slave operation.
Information, no fault condition.
Type detection of socket 2
fails to agree with the stored
value.
Check and save the socket
configuration in the "Version
List" test program. If the error
occurs again, notify Erbe Service.
The APC 2/VEM 2 first
receives a one-second signal from the IES 2 and then
from the VIO. The APC 2/
VEM 2 interprets this condition as the availability of two
master units. The conflict is
resolved without intervention once the IES 2 has
entered slave operation.
Information, no fault condition.
Flow specification not
attained.
Check the accessories. If the
error persists, notify Erbe
Service.
Change the activation
sequence of the units. First
switch on the VIO followed by
the IES 2.
Change the activation
sequence of the units. First
switch on the VIO followed by
the IES 2.
Restart the unit. If the error
occurs again, notify Erbe Service.
25 / 84
6 • Remedying malfunctions
Recognizing module: A = APC 2, E = Extension module VEM 2
Recognizing
module
Error
code
A/E
7D + 7E
A/E
7F
Operating system error.
Information, no fault condition.
A/E
80
Internal state incorrect.
Information, no fault condition.
A/E
81 – 83
A/E
85
Invalid resistance instrument number.
Check the accessories. If the
error persists, notify Erbe
Service.
A
86
Gas underdose, e.g. hose
blocked.
Check the accessories. If the
error persists, notify Erbe
Service.
A
90
Low pressure at cylinder 1.
Check the gas supply (tank,
pressure regulator). If the
error persists, notify Erbe
Service.
A
91
Low pressure at cylinder 2.
Check the gas supply (tank,
pressure regulator). If the
error persists, notify Erbe
Service.
A
A0
26 / 84
Description
Action
Restart the unit. If the error
occurs again, notify Erbe Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
80116-287 
2018-09
Additional information
6 • Remedying malfunctions
B-Errors
80116-287 
2018-09
Recognizing module: B = Control panel
Recognizing
module
Error
code
Additional information
Description
Action
B
1+2
Restart the unit. If the error
occurs again, notify Erbe Service.
B
5+6
Restart the unit. If the error
occurs again, notify Erbe Service.
B
9
Restart the unit. If the error
occurs again, notify Erbe Service.
B
A
Restart the unit. If the error
occurs again, notify Erbe Service.
B
B
Value of measured
resistance in ohms.
NESSY message. NE is not
correctly applied: 
Occurs if measurement of
the NE contact resistance is
outside the valid range on
activation.
Check the NE accessories and
NE setting in setup.
B
C
CAN ID of status
message of corresponding module.
Function is not available:
Occurs if a module is unable
to implement the required
function.
Remove the module concerned from the unit and
notify Erbe Service.
B
D
Incorrect EEPROM
address.
I²C bus error: 
Occurs if a write or read
function cannot be performed properly on the
serial EEPROM of the control
panel CPU.
Restart the unit. If the error
occurs again, notify Erbe Service.
B
E
ECB bus error: 
Occurs if the control panel
CPU detects an error at the
CAN bus (e.g. CAN connection interrupted).
Remove the footswitch or
add-on modules from the
unit. Notify Erbe Service.
B
F
Restart the unit. If the error
occurs again, notify Erbe Service.
27 / 84
6 • Remedying malfunctions
Recognizing module: B = Control panel
Recognizing
module
Error
code
B
10
B
11
B
12
CAN ID of activation
signal (e.g. 100 with
dual-pedal
footswitch).
Activation signal during
switch-on: 
Occurs if an activation signal
is present during initialization of the unit (e.g.
footswitch pedal pressed).
Check the accessories. If the
error persists, notify Erbe
Service.
B
13
1 => Error file 1
2 => Error file 2
10 => Event file 1
20 => Event file 2
Errors in list management:
Occurs if an error is identified in the corresponding
flash file when managing
the event or error list.
Delete the error lists. If the
error persists, notify Erbe
Service.
B
14 + 15
B
16
B
17
28 / 84
Additional information
Description
Action
Please terminate activation:  Check the accessories. If the
Occurs if activation has been error persists, notify Erbe
Service.
automatically terminated
(e.g. by AutoStop) and the
activation signal remains
(longer than 5 s) (e.g.
footswitch).
Restart the unit. If the error
occurs again, notify Erbe Service.
CAN ID of second
activation signal.
Insufficient EEPROM memory: 
Occurs if the memory for
user programs is full.
Delete unnecessary programs.
Double activation: 
Occurs if two activation signals (e.g. both pedals of a
footswitch) are present
simultaneously (within
100 ms).
Check the accessories. If the
error persists, notify Erbe
Service.
80116-287 
2018-09
Restart the unit. If the error
occurs again, notify Erbe Service.
6 • Remedying malfunctions
Recognizing module: B = Control panel
Recognizing
module
Error
code
Additional information
Description
Action
B
18
Bit comination of HF
module and APC
module:

1000 or 100 HF
module (Coag)
2000 or 200 HF
module (Cut)
4000 or 400 APC
module
No deactivation signal:
Occurs if a module involved
in activation (HF module or
APC module) fails to react to
a deactivation request for
longer than 110 ms.
Check the accessories. If the
error persists, notify Erbe
Service.
B
19
PowerFail: 
Occurs if a PowerFail signal
is received but the PowerFail
does not actually happen
within 2 s.
Check the supply input voltage.
B
1A
B
1B
CRC check not yet completed: 
Occurs if the user wants to
operate the unit after downloading software before
there has been at least one
successful CRC check.
Wait until the CRC check is
complete.
B
1C
The maximum ON time has
been exceeded: 
Occurs if activation lasts
longer than the ON time
selected in Setup.
Check the accessories. If the
error persists, notify Erbe
Service.
B
1D
Incorrect instrument parameters: 
Occurs if an instrument is
detected via instrument recognition and the parameter
is outside the permissible
tolerances.
Check the accessories. If the
error persists, notify Erbe
Service.
80116-287 
2018-09
Restart the unit. If the error
occurs again, notify Erbe Service.
Number of the
incorrect parameter
(Hex):

101 Cut mode
102 Coag mode
201 Cut effect
202 Coag effect
301 Cut power
302 Coag power
501 Cut APC flow
502 Coag APC flow
29 / 84
6 • Remedying malfunctions
Recognizing module: B = Control panel
Error
code
Additional information
Description
Action
B
1E
Button code:

0x001 => button Up
0x002 => button
Down
0x004 => button
Enter
0x008 => buttonsocket1
0x010 => buttonsocket2
0x020 => buttonsocket3
0x040 => buttonNE
0x080 => buttonAPC1
0x100 => buttonAPC2
Keyboard error: 
Occurs if a button pressed is
recognized during initialization.
Check the keyboard.
B
1F
NESSY symmetry
value in %.
NESSY symmetry monitoring: 
Occurs if an error is signaled
by the Nessy symmetry
monitoring during activation.
Check the NE accessories.
B
21
B
22
B
23
B
24
Occurs if an incorrect status
message is received from
the IES 2.
Remove IES 2 from the unit
and notify Erbe Service.
B
25
Occurs if a modified socket
configuration was found
(e.g. by replacement or retrofitting of a socket).
Check and save the socket
configuration in the "Version
List" test program. If the error
occurs again, notify Erbe Service.
30 / 84
80116-287 
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Recognizing
module
Restart the unit. If the error
occurs again, notify Erbe Service.
Occurs if activation was terminated automatically (e.g.
by AutoStop) and tissue is
still touched.
Check the accessories. If the
error persists, notify Erbe
Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
6 • Remedying malfunctions
Recognizing module: B = Control panel
Recognizing
module
Error
code
B
Additional information
Description
Action
26
The maximum application
time for PRECISE APC was
exceeded:
Occurs if activation is on
longer than permitted (the
application time is set in the
mode PRECISE APC, Effect
submenu).
Information, no fault condition.
B
27
An ERBECRYO 2 error was
received on the VIO.
Check ERBECRYO 2.
B
28
A time out occurred when
receiving the ERBECRYO 2
status message.
ECB communication interrupted. Check ECB connecting cables and connectors.
80116-287 
2018-09
If the error still occurs, notify
Erbe Service.
B
29
A time out occurred when
receiving the footswitch status message during activation.
Check the accessories. If the
error persists, notify Erbe
Service.
B
2A
No MF connector or a different instrument to the
HYBRIDtherm probe is connected to the MF socket.
Check the accessories. If the
error persists, notify Erbe
Service.
The MF connector has
become disconnected from
the VIO’s MF socket.
B
2B
B
2D + 2E
B
2F
B
81 + 82
The input pressure sensor
on the ERBECRYO 2 is signaling a pressure value that
the VIO rates as too high for
the HYBRIDtherm application.
Allow the gas bottle to cool
down to room temperature.
Protect the gas bottle against
solar radiation/other heat
sources.
Check whether the waste gas
tube is obstructed.
The ERBECRYO 2 is signaling
an unknown instrument.
Check the accessories. If the
error persists, notify Erbe
Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
31 / 84
6 • Remedying malfunctions
Recognizing module: B = Control panel
Error
code
B
Description
Action
84
Dual-pedal footswitch recognized: 
Occurs if a dual-pedal
footswitch is connected.
Information, no fault condition.
B
85
Dual-pedal footswitch has
been disconnected from the
system: 
Occurs if a dual-pedal
footswitch is disconnected
from the system.
Information, no fault condition.
B
86
APC socket 1 recognized: 
Occurs if an APC socket 1 is
recognized.
Information, no fault condition.
B
87
B
88
Single-pedal footswitch recognized: 
Occurs if a single-pedal
footswitch is connected.
Information, no fault condition.
B
89
Single-pedal footswitch has
been disconnected from the
system: 
Occurs if a single-pedal
footswitch is disconnected
from the system.
Information, no fault condition.
B
8A
APC socket 2 recognized: 
Occurs if an APC socket 2 is
detected.
Information, no fault condition.
B
8B
B
8C
APC module recognized:
Occurs if an APC module is
detected.
Information, no fault condition.
B
8D
No status message from
APC module: 
Occurs if an APC module is
disconnected from the system.
Check connectors. Check APC.
32 / 84
Additional information
Restart the unit. If the error
occurs again, notify Erbe Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
80116-287 
2018-09
Recognizing
module
6 • Remedying malfunctions
80116-287 
2018-09
Recognizing module: B = Control panel
Recognizing
module
Error
code
Additional information
B
8E + 8F
Restart the unit. If the error
occurs again, notify Erbe Service.
B
90
Restart the unit. If the error
occurs again, notify Erbe Service.
B
91
No status message from
IES module: 
Occurs if the IES module is
disconnected from the system.
Check connectors. Check
IES 2.
B
92
IES module recognized:
Occurs if an IES module is
detected.
Information, no fault condition.
B
93
Multifunction footswitch
recognized: 
Occurs if a multifunction
footswitch is connected.
Information, no fault condition.
B
94
Multifunction footswitch has
been disconnected from the
system: 
Occurs if a multifunction
footswitch is disconnected
from the system.
Information, no fault condition.
B
95
New instrument recognized
by system: 
Occurs if an instrument with
instrument recognition is
connected.
Information, no fault condition.
B
97 + 98
Number of output
socket *0X10000 +
instrument number.
Description
Action
Restart the unit. If the error
occurs again, notify Erbe Service.
33 / 84
6 • Remedying malfunctions
Recognizing
module
Error
code
Additional information
Description
Action
B
99
Activation type: 

1 => Dual-pedal
footswitch both
pedals
2 => Dual-pedal
footswitch only
Coag
3 => Dual-pedal
footswitch only Cut
4 => Single-pedal
footswitch
5 => AutoStart 1
6 => AutoStart 2
This activation type is not
available: 
Occurs if the user assigns an
activation signal that is not
currently available. (e.g.
unconnected footswitch).
Assign the correct activation
type to the instrument.
B
9A
Please check the clock:
Occurs if the VIO was
switched off for such a long
time that the supply current
to the built-in realtime clock
was no longer sufficient.
Set time.
B
9B
Master remote control recognized: 
Occurs if a master remote
control is recognized by the
VIO.
Information, no fault condition.
B
9C
Master remote control has
been disconnected from the
system: 
Occurs if the master remote
control is disconnected from
the system.
Information, no fault condition.
B
9D
Remote control recognized:
Occurs if a remote control is
recognized by the VIO.
Information, no fault condition.
B
9E
Remote control has been
disconnected from the system: 
Occurs if the remote control
is disconnected from the
system.
Information, no fault condition.
34 / 84
80116-287 
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Recognizing module: B = Control panel
6 • Remedying malfunctions
Recognizing module: B = Control panel
Error
code
Additional information
Description
Action
B
9F
Number of output
socket.
Instrument has been disconnected from the system: 
Occurs if an instrument with
instrument recognition is
disconnected from the system.
Information, no fault condition.
B
A0
Number of output
socket.
No other mode can be set
for this instrument: 
Occurs if the user wants to
assign a different mode to
an instrument with a fixed
mode.
Information, no fault condition.
B
A1
B
A3
Error number of
footswitch (see
error description for
footswitch): 

+ 0x100 (with single-pedal
footswitch)
+ 0x200 (with dualpedal footswitch)
+ 0x400 (with multifunction
footswitch)
Footswitch not assigned:
Occurs if a footswitch which
has not been assigned to an
output socket is pressed.
Assign the footswitch activation.
B
A4
CAN ID of second
footswitch or 2 if it
cannot be assigned
to any CAN ID.
Two footswitches are connected: Occurs if two
footswitches of the same
type are connected.
Remove the duplicate
footswitch from the unit.
B
A6
EEPROM is updated: Occurs
if the unit is programmed
using a connected PC.
Information, no fault condition.
B
A8
80116-287 
2018-09
Recognizing
module
Restart the unit. If the error
occurs again, notify Erbe Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
35 / 84
6 • Remedying malfunctions
Recognizing module: B = Control panel
Error
code
B
A9
B
AA
B
Description
Action
Activation not possible until
settings are confirmed:
Occurs if the user wants to
perform activation after
switching on the unit without confirming the settings
beforehand.
Information, no fault condition.
CAN ID of activation
request.
No valid mode is assigned:
Occurs if an output channel
is activated without a mode
being assigned to it.
Information, no fault condition.
AB
CAN ID of activation
request.
Activation is only possible
with a valid instrument:
Occurs if a MF socket is activated at which no instrument is recognized.
Check the accessories. If the
error persists, notify Erbe
Service.
B
AC
0x140 (CAN ID of
AutoStart monitor).
AutoStart is not possible if
contact is made during
assignment: 
Occurs if the AutoStart function is assigned while contact has already been
recognized.
Check the accessories. If the
error persists, notify Erbe
Service.
B
AD – AF
B
B0
NESSY symmetry
value in %.
NESSY symmetry warning: 
Occurs if the Nessy symmetry monitoring signals a
value between 20 % and
50 %.
Check the NE accessories.
B
B1
NESSY current
value.
NESSY current density warning: 
Occurs if the Nessy current
density monitoring signals a
value above the limit curve.
Check the NE accessories.
B
B2
IES footswitch detected:
Occurs if an IES footswitch
is connected.
Information, no fault condition.
B
B3
36 / 84
Additional information
80116-287 
2018-09
Recognizing
module
Restart the unit. If the error
occurs again, notify Erbe Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
6 • Remedying malfunctions
80116-287 
2018-09
Recognizing module: B = Control panel
Recognizing
module
Error
code
Additional information
Description
Action
B
B4
Rinsing of an APC instrument: 
Occurs if rinsing of an APC
instrument is initiated.
Information, no fault condition.
B
B5 + B6
B
B7
Permissible limit value of
AUTO START activation has
been exceeded: 
Occurs if an attempt is made
to assign AUTO START activation a non-permissible
power limitation value.
Information, no fault condition.
B
B8
New interface module recognized: 
Occurs if an interface module (e.g. VIO PORTAL) logs
on to the system.
Information, no fault condition.
B
B9
Interface module has been
disconnected from the system: 
Occurs if an interface module (e.g. VIO PORTAL) is disconnected from the system.
Information, no fault condition.
B
BA
Warning from interface
module: 
Occurs if an interface module (e.g. VIO PORTAL) signals
an error.
Check interface module.
B
BB
Reminder that a safety
check is due: 
Occurs when a safety check
is due.
Information, no fault condition.
B
BC
VEM 2 module recognized:
Occurs if socket extension
module VEM 2 logs into the
system.
Information, no fault condition.
Restart the unit. If the error
occurs again, notify Erbe Service.
37 / 84
6 • Remedying malfunctions
Recognizing module: B = Control panel
Error
code
B
Description
Action
BD
VEM 2 module disconnected: 
Occurs if socket extension
module VEM 2 is disconnected from the system.
Information, no fault condition.
B
BE
VEM 2 module socket 1 no
longer ready for operation: 
Occur if the 1st socket of
socket extension module
VEM 2 no longer responds.
Information, no fault condition.
B
BF
VEM 2 module socket 2 no
longer ready for operation: 
Occur as if the 2nd socket of
socket extension module
VEM 2 no longer responds.
Information, no fault condition.
B
C0
Neither footswitch nor AUTO
START assigned: 
Occurs if an instrument
without a fingerswitch is
recognized and neither a
footswitch nor AUTO START
is assigned.
Information, no fault condition.
B
C1
EIP 2 was recognized by the
system:
Occurs if the EIP 2 is connected to the system.
Information, no fault condition.
B
C2
EIP 2 was disconnected from
the system: 
Occurs if EIP 2 is disconnected from the system.
Information, no fault condition.
B
C3
IES 2 footswitch was disconnected from the system: 
Occurs if the IES 2
footswitch is disconnected
from the system.
Information, no fault condition.
B
C4
Purge function not assigned:  Information, no fault condiOccurs if the purge button
tion.
on the APC is pressed and
no APC socket was selected.
38 / 84
Additional information
80116-287 
2018-09
Recognizing
module
6 • Remedying malfunctions
80116-287 
2018-09
Recognizing module: B = Control panel
Recognizing
module
Error
code
Additional information
Description
Action
B
C5
Can only occur in
conjunction with
the STORZ OR1 system (from VIO version 1.7.4).
Configuration download
from STORZ OR-1 system
has failed.
Create a new configuration
on the Storz OR-1 system.
B
C6
Temperature monitoring for
neutral electrodes: NESSY
current > 300 mA
Information, no fault condition.
B
C7
VIO has received a valid status and version message
from the ERBECRYO 2.
Information, no fault condition.
B
C8
A time out occurred when
receiving the ERBECRYO 2
status message.
Information, no fault condition.
B
CA
HYBRIDtherm probe is connected to the VIO and no
ERBECRYO 2 status messages have been received.
Information, no fault condition.
B
CB
User has operated the VIO
footswitch during activation.
Information, no fault condition.
B
CC
Impedance limit has been
exceeded.
Information, no fault condition.
B
CD
The set ablation duration
has been reached.
Information, no fault condition.
B
CE
User has operated the VIO’s
STOP button during activation.
Information, no fault condition.
B
CF
The HYBRIDtherm instrument is connected to the VIO
but not to the ERBECRYO 2.
Information, no fault condition.
B
D0
The ERBECRYO 2 footswitch
has been activated.
Information, no fault condition.
B
D1
The HYBRIDtherm instrument has been connected to
a VIO that has not been
enabled for the
HYBRIDtherm application.
Use VIO with the required
software version (V 2.8.x and
above). => Notify ERBE Service.
B
D2
More than one HYBRIDtherm
instrument has been connected to the VIO.
Information, no fault condition.
39 / 84
6 • Remedying malfunctions
Recognizing module: B = Control panel
Recognizing
module
Error
code
B
D3 + D4
B
D5
The input pressure sensor
on the ERBECRYO 2 is signaling a pressure value that
the VIO rates as very high
for the HYBRIDtherm application.
Allow the gas bottle to cool
down to room temperature.
Protect the gas bottle against
solar radiation/other heat
sources.
B
D6
Waste gas nozzle pressure
sensor on the ERBECRYO 2
is signaling (outside of activation) a pressure value that
the VIO rates as high for the
HYBRID
therm application.
Check whether the waste gas
tube is obstructed.
B
D8
The input pressure sensor
on the ERBRCRYO 2 is signaling (outside of activation)
an input pressure that is too
high.
Allow the gas bottle to cool
down to room temperature.
Protect the gas bottle against
solar radiation/other heat
sources.
B
D9
The input pressure sensor
on the ERBRCRYO 2 is signaling (during activation) a
low input pressure.
Fully open the bottle valve.
Allow the gas bottle to warm
up to room temperature. Connect a full gas bottle.
B
DA
The input pressure sensor
on the ERBRCRYO 2 is signaling (during activation) an
input pressure that is too
low.
Fully open the bottle valve.
Allow the gas bottle to warm
up to room temperature. Connect a full gas bottle.
B
DB
The input pressure sensor
on the ERBRCRYO 2 is signaling (outside of activation)
an input pressure that is too
low.
Fully open the bottle valve.
Allow the gas bottle to warm
up to room temperature. Connect a full gas bottle.
B
DC
The input pressure sensor
on the ERBRCRYO 2 is signaling (during activation) an
input pressure that is too
low.
Fully open the bottle valve.
Allow the gas bottle to warm
up to room temperature. Connect a full gas bottle.
40 / 84
Description
Action
Fully open the bottle valve.
Allow the gas bottle to warm
up to room temperature. Connect a full gas bottle.
80116-287 
2018-09
Additional information
6 • Remedying malfunctions
80116-287 
2018-09
Recognizing module: B = Control panel
Recognizing
module
Error
code
B
Additional information
Description
Action
DD
The minimum power for the
HYBRIDtherm application
has not been reached.
Information, no fault condition.
B
FC
Power Down: 
Occurs if the unit is switched
off.
Information, no fault condition.
B
FD
System Reset: 
Occurs if a system reset is
performed (e.g. when
switching on unit).
Information, no fault condition.
B
FE
PowerFail: 
Occurs if a PowerFail is signaled (e.g. when switching
off unit).
Information, no fault condition.
B
FF
CAN MESSAGE: 
Occurs as soon as a CAN
message, which is to be
logged in a protocol, is
transmitted by the control
panel.
Information, no fault condition.
ID of CAN message
with associated
data bytes.
41 / 84
6 • Remedying malfunctions
C-Errors
Recognizing module: C = CPU + Sensors
Error
code
C
1
Restart the unit. If the error
occurs again, notify Erbe Service.
C
4–6
Restart the unit. If the error
occurs again, notify Erbe Service.
C
D
Restart the unit. If the error
occurs again, notify Erbe Service.
C
21
Restart the unit. If the error
occurs again, notify Erbe Service.
C
26
Restart the unit. If the error
occurs again, notify Erbe Service.
C
30 – 38
Restart the unit. If the error
occurs again, notify Erbe Service.
C
41 – 48
Restart the unit. If the error
occurs again, notify Erbe Service.
C
51 – 58
Restart the unit. If the error
occurs again, notify Erbe Service.
C
5A + 5B
Restart the unit. If the error
occurs again, notify Erbe Service.
C
61 – 66
Restart the unit. If the error
occurs again, notify Erbe Service.
C
70 – 72
Restart the unit. If the error
occurs again, notify Erbe Service.
C
75
Restart the unit. If the error
occurs again, notify Erbe Service.
42 / 84
Additional information
Description
Action
80116-287 
2018-09
Recognizing
module
6 • Remedying malfunctions
80116-287 
2018-09
Recognizing module: C = CPU + Sensors
Recognizing
module
Error
code
Additional information
Description
C
7D – 7F
Restart the unit. If the error
occurs again, notify Erbe Service.
C
81 – 84
Restart the unit. If the error
occurs again, notify Erbe Service.
C
85
BiCision short circuit detection:
Occurs if, in Setup level 2,
<BiCision SC Info> is activated and during activation
an electrical connection is
established between the
instrument branches (e.g.
through the advanced
instrument blade).
Action
Information, no fault condition.
In Setup level 2, deactivate
<BiCision SC Info>, as applicable.
C
91 + 92
Restart the unit. If the error
occurs again, notify Erbe Service.
C
A0 + A1
Restart the unit. If the error
occurs again, notify Erbe Service.
C
C0
Restart the unit. If the error
occurs again, notify Erbe Service.
C
D0
Restart the unit. If the error
occurs again, notify Erbe Service.
C
F0
Trial activation with
Pmax==0 -> no HF.
Information, no fault condition.
43 / 84
6 • Remedying malfunctions
D-Errors
Recognizing module: D = Smoke evacuation system IES 2
Error
code
D
80
Additional information
Description
Action
ECB fault.
Restart the unit. If the error
occurs again, notify Erbe Service.
The VIO first receives a onesecond signal from the IES 2
and then from the VIO master unit. The VIO interprets
this condition as the availability of two master units.
The conflict is resolved without intervention once the
IES 2 has entered slave
operation.
Information, no fault condition.
Change the activation
sequence of the units. First
switch on the VIO followed by
the IES 2.
D
81
Excess temperature
(> 60 °C).
Overtemperature IES2: Let
the unit cool down.
D
82
Insufficient temperature
(< 0 °C).
Undertemperature IES2:
Leave unit on for several
minutes without operating.
D
83
Restart the unit. If the error
occurs again, notify Erbe Service.
D
86
Restart the unit. If the error
occurs again, notify Erbe Service.
D
87
Obstruction.
Remove the suction tube
from the tissue.
D
88
The filter is missing or
obstructed.
Insert or replace the filter.
44 / 84
80116-287 
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Recognizing
module
6 • Remedying malfunctions
F-Errors
Recognizing module: F = Footswitch
Error
code
F
1
Additional information
Description
Action
CRC error: 
Occurs if an error is detected
during CRC monitoring of
the footswitch at start-up
(e.g. bit failure in the Flash
memory or error when
downloading software).
Replace the ECB footswitch.
80116-287 
2018-09
Recognizing
module
45 / 84
6 • Remedying malfunctions
2,3,5,6-Errors
Recognizing module: 2,3,5,6 = IIF (Instrument Interface) of corresponding socket slot
Recognizing
module
Error
code
2,3,5,6
(socket)
1–7
2,3,5,6
(socket)
8
2,3,5,6
(socket)
9
2,3,5,6
(socket)
A
2,3,5,6
(socket)
C–E
2,3,5,6
(socket)
F
2,3,5,6
(socket)
70 – 72
2,3,5,6
(socket)
81
Short circuit instrument recognition R: 
The resistor value determined for the instrument
recognition corresponds to a
short circuit.
Check the accessories. If the
error persists, notify Erbe
Service.
2,3,5,6
(socket)
82
Short circuit activation recognition R_NEU: 
The resistor value determined for the activation recognition corresponds to a
short circuit.
Check the accessories. If the
error persists, notify Erbe
Service.
46 / 84
Description
Action
Restart the unit. If the error
occurs again, notify Erbe Service.
Overcurrent activation recognition: 
The measurement current
for analysis of the activation
recognition is too high.
Check the accessories. If the
error persists, notify Erbe
Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
Overcurrent instrument recognition: 
The measurement current
for analysis of the instrument recognition is too high.
Check the accessories. If the
error persists, notify Erbe
Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
U Coag error: 
+12 V voltage during Coag
activation too low.
Check the accessories. If the
error persists, notify Erbe
Service.
Restart the unit. If the error
occurs again, notify Erbe Service.
80116-287 
2018-09
Additional information
6 • Remedying malfunctions
80116-287 
2018-09
Recognizing module: 2,3,5,6 = IIF (Instrument Interface) of corresponding socket slot
Recognizing
module
Error
code
2,3,5,6
(socket)
Additional information
Description
Action
83
No-load activation recognition R_NEU: 
The resistor value determined for the activation recognition corresponds to noload.
Check the accessories. If the
error persists, notify Erbe
Service.
2,3,5,6
(socket)
84
Instrument recognition Rwindow violated: 
The resistor value determined for the instrument
recognition cannot be reliably assigned to a setpoint.
Check the accessories. If the
error persists, notify Erbe
Service.
2,3,5,6
(socket)
85
Short circuit activation recognition R_ALT: 
The resistor value determined for the activation recognition corresponds to a
short circuit.
Check the accessories. If the
error persists, notify Erbe
Service.
2,3,5,6
(socket)
86
Activation error: 
Activation not consistent
with instrument type.
Check the accessories. If the
error persists, notify Erbe
Service.
2,3,5,6
(socket)
87 – 89
Restart the unit. If the error
occurs again, notify Erbe Service.
2,3,5,6
(socket)
8A – 8F
Restart the unit. If the error
occurs again, notify Erbe Service.
2,3,5,6
(socket)
90
Restart the unit. If the error
occurs again, notify Erbe Service.
47 / 84
6 • Remedying malfunctions
4 (NE)-Errors
Recognizing module: 4 (NE) = Nessy2
Error
code
Additional information
Description
Action
4 (NE)
1–8
Restart the unit. If the error
occurs again, notify Erbe Service.
4 (NE)
C–E
Restart the unit. If the error
occurs again, notify Erbe Service.
4 (NE)
10 + 11
Restart the unit. If the error
occurs again, notify Erbe Service.
4 (NE)
13 – 16
Restart the unit. If the error
occurs again, notify Erbe Service.
80116-287 
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Recognizing
module
48 / 84
6 • Remedying malfunctions
9-Errors
80116-287 
2018-09
Recognizing module: 9 = Erbe Irrigation Pump EIP 2
Recognizing
module
Error
code
9
80
9
82
Additional information
Description
Action
Restart the unit. If the error
occurs again, notify Erbe Service.
Pump lid open at
ON.
Time Out Error.
User error:
The pump lid of the EIP 2 is
not closed at the start of
activation or is opened
during activation.
Close the pump lid before
activation or do not open it
during activation.
Unit error.
Restart the unit. If the error
occurs again, notify Erbe Service.
User error:
Activation of the EIP 2 was
maintained for more than
20 seconds. Maximum activation time for the EIP 2 is
20 seconds.
End the activation. It is then
possible to active the EIP 2
new. If the error occurs again,
check the accessories.
9
84
9
88
Restart the unit. If the error
occurs again, notify Erbe Service.
9
90
Restart the unit. If the error
occurs again, notify Erbe Service.
9
A0
Restart the unit. If the error
occurs again, notify Erbe Service.
9
C0
Restart the unit. If the error
occurs again, notify Erbe Service.
49 / 84
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6 • Remedying malfunctions
50 / 84
7 • Maintenance and servicing
CHAPTER 7
Maintenance and servicing
Who is allowed to perform servicing and maintenance
work?
ATTENTION!
Adjustments, tests, modifications, maintenance and repair work may
only be performed by Erbe or persons trained by Erbe. If the work is not
performed by trained persons, Erbe accepts no liability and warranty
rights become void.
It is recommended that the technical safety check also be performed by
Erbe or persons trained by Erbe.
What is a technical safety check?
80116-287 
2018-09
IMPORTANT!
The technical safety check is a preventive measure to examine whether
the device is safe and ready for operation. In order to perform the various tests the current specifications and regulations of the particular
country and the instructions in this service manual must be observed.
How often does a technical safety check have to be
performed?
IMPORTANT!
A technical safety check must be performed every time after maintenance, but at least once per year.
51 / 84
7 • Maintenance and servicing
Technical safety check – step by step
For simplification the device to be tested is referred to below as the "test
specimen".
Safety information
52 / 84
For safety reasons (personnel protection) the test specimen should
generally be operated by a suitable isolating transformer. 
An exceptional case is the tests for grounded conductor resistance,
ground leakage current, and patient leakage current, in which the test
specimen is supplied with current via the safety tester.
ATTENTION!
In the event of a fault occurring in the test specimen or individual components during the technical safety check the test steps taken so far no
longer apply. 
Remedy the defect and repeat the technical safety check from the
beginning.
ATTENTION!
The specifications made in this chapter for test programs / test program settings allow the service technician to perform the technical
safety check. In addition, the test program mode provides a number of
diagnostic and inspection options for the service technician. They are
described in the repair manual. Erbe Elektromedizin expressly states
that the full functional range of the test program mode may not be
used without precise knowledge of the individual test programs.
IMPORTANT!
It is assumed that the user knows how to operate the test specimen,
the test equipment, the measuring equipment, and auxiliary test equipment. The test instructions only apply in conjunction with the relevant
test steps.
IMPORTANT!
Test equipment, measuring equipment, and auxiliary test equipment
(cables, test boxes, etc.) are listed separately at the beginning of each
test unit. Where Erbe article numbers are specified, only original Erbe
test equipment, measuring equipment, and auxiliary test equipment
may be used.
IMPORTANT!
The test report for the technical safety check can be requested from
Erbe Technical Service Tübingen. For the address see address sheet on
last page.
80116-287 
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WARNING!
7 • Maintenance and servicing
Testing and measuring equipment
IMPORTANT!
80116-287 
2018-09
Erbe Art. No.
The following list contains the testing and measuring equipment recommended by Erbe for servicing. Where Erbe article numbers are specified, only original Erbe testing and measuring equipment should be
used.
Description
–
Safety tester (with insulation testing > 500 V DC)
–
HF power meter (RL: 50 Ohm – 5200 Ohm, measurement tolerance +7 % / 5 %)
–
Oscilloscope (100 MHz and higher)
–
Differential high-voltage probe (pulse-width modulation 1000:1, measurement
tolerance ±5 %)
20188-300
Single-pedal footswitch
20189-303
Dual-pedal footswitch with ReMode
20190-115
VIO ReMode electrode handle (only if an MF socket or an MF-2 socket is available)
20183-101
Bipolar adapter (only if an MF-2 socket is available)
20190-045
Electrode handle ICC/ACC
20192-127
Patient cable AE
20192-110
Patient cable AE, international
–
Laboratory measuring cable
20196-045
Bipolar cable
20196-053
Bipolar cable, international 2Pin 22
20100-034
Adapter cable bipolar
20194-070
Patient cable NE
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
20100-035
Cable LF – leakage current
20100-038
Cable LF – leakage current, international
20100-152
BiClamp measuring cable (only if a MF socket is available)
20100-182
Measuring cable BiResect (only if there is a MF socket or a Bipolar resection
adapter)
20100-189
BiClamp MF-2 measuring cable (only if a MF-2 socket is available)
20100-190
BIPOLAR CUT+ / BIPOLAR CUT++ MF-2 measuring cable (only if an MF-2 socket
is available)
53 / 84
7 • Maintenance and servicing
Erbe Art. No.
Description
20100-101
VIO Testbox Symmetry/Resistance (NE asymmetry/critical resistance)
20100-102
VIO Testbox Auto Start/Auto Stop (bipolar start/stop)
20100-019
Testbox spark monitor, 230 V
or
20100-028
Testbox spark monitor, 120 V
User manual and visual inspections
• Test specimen and accessories (where enclosed) undamaged externally.
• User manual present.
• All labels on the test specimen (conformity declaration mark, rating
plate, and all wording) present and readily legible.
Tests to be conducted in accordance with the national
specifications and regulations
• Ground terminal to chassis.
• Ground terminal to potential equalization pin.
Ground leakage current measurement
• Ground leakage current, normal condition (N.C.).
• Ground leakage current, single-fault condition (S.F.C.).
Patient leakage current measurement
• Patient leakage current, normal condition (N.C.).
• Patient leakage current, single-fault condition (S.F.C.).
IMPORTANT! Close the output relay of the unit for testing the patient leakage current. Procedure:
1. Call up Setup level 2 (see page 20).
2. Select the "Test programs" setting.
3. Use the Up button to select "Hardware TP" and press Enter to confirm. The test specimen switches to the test program mode.
4. Use the Up/Down buttons to select the "TP relay" test program and
press Enter to call it up.
54 / 84
80116-287 
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Grounded conductor test
7 • Maintenance and servicing
5. Close all relays in the test program via „All switch on“:
– ------ Relays closed
– --/-- Relays open
6. Perform the measurement.
7. Switch the test specimen off.
DC resistance
80116-287 
2018-09
Testing and measuring equipment
Erbe Art. No.
20192-127
Description
Patient cable AE
or
20192-110
Patient cable AE, international
20190-045
Electrode handle ICC/ACC
–
20194-070
Laboratory measuring cable
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
–
Safety tester (with insulation testing > 500 V
DC)
55 / 84
7 • Maintenance and servicing
Test setup
WARNING!
Across the measuring lines there is the DC voltage of 500 V! In order to
avoid injuries, only switch on the test specimen and safety tester when
all the electrical connections have been made.
• The test specimen is connected to the power supply via the power
cord.
• The NE socket of the test specimen is connected to the safety tester
via the patient cable NE with the adapter cord.
• The AE socket of the test specimen is connected to the safety tester
via the patient cable AE and the electrode handle with the laboratory
measuring cable.
Test procedure
1. Start safety tester in the "Insulation resistance" function The measured value displayed should be >200 MOhm.
2. Start test specimen and select the test progam "TP relay".
3. In the "TP relay" test program, connect all output relays on the test
specimen with "All switch on". The measurement value displayed on
the safety tester has to drop considerably from >200 MOhm.
4. Determine insulation resistance using the safety tester. The measured
value must be >2 MOhm.
5. Document the measured value.
6. Switch the test specimen off.
56 / 84
80116-287 
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Fig. 7-1
7 • Maintenance and servicing
Performance tests
Testing and measuring equipment
Erbe Art. No.
Description
20189-303
Dual-pedal footswitch with ReMode
20194-070
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
Test setup
• The test specimen is connected to the power supply via the power
cord.
• The dual-pedal footswitch with ReMode is connected.
• The NE patient cable with the shorted adapter cable is connected to
the NE socket on the test specimen.
Test procedure
1. Check power switch for smooth operation. The power switch must be
easy to operate and must neither stick nor scrape.
2. Press power switch. The power switch must snap into the "ON" position and the test specimen must perform a system start.
Start routine /
acknowledgement tone
1. The test specimen must perform the system start without error message(s).
2. The test specimen must emit an acoustic signal (acknowledgement
tone) during the self-test.
80116-287 
2018-09
Power switch
Control buttons /
acknowledgement tone when
pressed
1. Check all selection buttons on the control panel for functionality.
Press each button at least twice. An acoustic signal (=acknowledgement tone) must be emitted each time the buttons are pressed.
Pushbuttons /
acknowledgement tone when
pressed
1. Check all the pushbuttons (focus buttons, up and down buttons, enter
button) on the test specimen to make sure they are operating properly. Press each button at least twice. There must be an acoustic signal (acknowledgement tone) every time a button is pressed.
Software download
Neutral electrode setting
Date and time
1. Document whether a software update was performed.
1. In Setup level 2 obtain and document the current setting of the neutral electrode.
1. In Setup level 2 check date and time and correct if necessary.
57 / 84
7 • Maintenance and servicing
Display / LEDs
Display:
1. Check the backlighting of the display to make sure it is operating
properly. If backlighting is faulty, no image will be visible.
LEDs:
1. When starting the system, all LEDs must briefly light up at the same
intensity.
Activation tones
1. Press CUT pedal on the dual-pedal footswitch at least twice. When
pressing the pedal there must be an acoustic signal every time 
(=acknowledgement tone).
2. Press COAG pedal on the dual-pedal footswitch at least twice. When
pressing the pedal there must be an acoustic signal every time 
(=acknowledgement tone).
Footswitch activation
Testing and measuring equipment
Description
20188-300
Single-pedal footswitch
20189-303
Dual-pedal footswitch with ReMode
Test setup
• The test specimen is connected to the power supply via the power
cord.
• The single-pedal footswitch is connected.
• The dual-pedal footswitch with ReMode is connected.
58 / 84
80116-287 
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Erbe Art. No.
7 • Maintenance and servicing
Test procedure
1. Call up Setup level 2 (see page 20).
2. Select the "Test programs" setting.
3. Use the Up button to select "Hardware TP" and press Enter to confirm. The test specimen switches to the test program mode.
4. Use the Up/Down buttons to select the "TP activation signal" test
program and press Enter to call it up.
80116-287 
2018-09
Single-pedal footswitch
activation COAG
1. Press COAG pedal on the single-pedal footswitch. The test program
must confirm activation by lighting up the "Single-pedal" icon in
color.
Dual-pedal footswitch
activation CUT / COAG
1. Press CUT pedal on the dual-pedal footswitch. The test program must
confirm activation lighting up the relevant field in color (yellow) in the
"MF" icon.
2. Press COAG pedal on the dual-pedal footswitch. The test program
must confirm activation lighting up the relevant field in color (blue) in
the "MF" icon.
Dual-pedal footswitch
ReMode
1. Press ReMode button on the dual-pedal footswitch. The test program
must confirm switchover by lighting up the relevant field in color in
the "MF" icon.
2. Remain in the Test program.
59 / 84
7 • Maintenance and servicing
Fingerswitch activation
Testing and measuring equipment
Erbe Art. No.
20192-127
Description
Patient cable AE
or
20192-110
Patient cable AE, international
20190-045
Electrode handle ICC/ACC
20190-115
VIO ReMode electrode handle (only if an MF
socket or an MF-2 socket is available)
20183-101
Bipolar adapter (only if an MF-2 socket is
available)
Test setup
• The test specimen is connected to the power supply via the power
cord.
60 / 84
20190-045
Activation CUT / COAG
1. Connect the electrode handle with patient cable AE to the Monopolar
socket of the test specimen.
2. Press CUT button on the electrode handle. The test program must
confirm activation by lighting up the relevant field in color in the
"Handpiece" icon.
3. Press COAG button on the electrode handle. The test program must
confirm activation by lighting up the relevant field in color in the
"Handpiece" icon.
4. Remove the electrode handle.
20190-115
Activation CUT / COAG
(only if there is an
multifuction socket)
1. For an MF socket: Connect the VIO ReMode electrode handle to the
MF socket of the test specimen.
2. For an MF-2 socket: Plug the bipolar adapter (art. no. 20183-101)
into the MF-2 socket. Connect the VIO ReMode electrode handle to
the bipolar adapter.
3. Press CUT button on the VIO ReMode electrode handle. The test program must confirm activation by lighting up the relevant field in color
in the "Handpiece" icon.
4. Press COAG button on the VIO ReMode electrode handle. The test program must confirm activation by lighting up the relevant field in color
in the "Handpiece" icon.
80116-287 
2018-09
Test procedure
7 • Maintenance and servicing
20190-115
ReMode
(only if there is a
multifuction socket)
Exit Test program mode
1. Press ReMode button on the electrode handle. The test program must
confirm switchover by lighting up the relevant field in color in the
"Handpiece" icon.
2. Remove the VIO ReMode electrode handle.
3. Remove the bipolar adapter if present.
1. Press the Up button until "Restart" appears.
2. Press Enter to confirm the setting. The test specimen exits the test
program mode.
Instrument recognition multifunction sockets
Testing and measuring equipment
Erbe Art. No.
80116-287 
2018-09
Instrument recognition via
resistance
Instrument recognition
via EEPROM
Description
20100-152
BiClamp measuring cable (only if a MF
socket is available)
20100-189
BiClamp MF-2 measuring cable (only if a
MF-2 socket is available)
Currently not available.
Test setup
• The test specimen is connected to the power supply via the power
cord.
Test procedure
1. For an MF socket: Connect the measuring cable (art. no. 20100-152)
to the MF socket of the test specimen. The test specimen must display instrument detection with an advisory message. The setting for
COAG mode must switch to BiClamp.
2. For an MF-2 socket: Connect the measuring cable (art. no. 20100189) to the MF-2 socket of the test specimen. The test specimen
must display instrument detection with an advisory message. The
setting for COAG mode must switch to BiClamp.
61 / 84
7 • Maintenance and servicing
Automatic start mode
Testing and measuring equipment
Erbe Art. No.
Description
20196-045
Bipolar cable
or
20196-053
Bipolar cable, international 2Pin 22
20100-034
Adapter cable bipolar
20100-102
VIO Testbox Auto Start/Auto Stop (bipolar
start/stop)
Test setup
T2
1
2
X
X
X
X
BP2
Testbox 20100-102
Fig. 7-2
• The test specimen is connected to the power supply via the power
cord.
• The Bipolar socket of the test specimen is connected to the VIO Testbox via the bipolar cable with the adapter cable.
Test procedure
1st test step
62 / 84
1. In the Setup of the test specimen establish the set start delay for the
setting AUTO START 1. Record the value.
2. Set test specimen to:
BIPOLAR SOFT, Effect 1, 50 watts
AUTO START 1
3. On the VIO Testbox press button T1. The test specimen must start
activation after the set start delay.
4. Press button T2. The test specimen must terminate activation.
80116-287 
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T1
BP1
7 • Maintenance and servicing
2nd test step
1. Set test specimen to:
BIPOLAR SOFT, Effect 8, 50 watts
AUTO START 1
2. On the VIO Testbox press button T1. The test specimen must start
activation after the set start delay.
3. Press button T2. The test specimen must terminate activation.
Automatic stop mode
Testing and measuring equipment
Erbe Art. No.
Description
20196-045
Bipolar cable
80116-287 
2018-09
or
20196-053
Bipolar cable, international 2Pin 22
20100-034
Adapter cable bipolar
20100-102
VIO Testbox Auto Start/Auto Stop (bipolar
start/stop)
20188-300
Single-pedal footswitch
Test setup
1
X
T3
BP3
3
4
X
X
BP4
Testbox 20100-102
Fig. 7-3
• The test specimen is connected to the power supply via the power
cord.
• The Bipolar socket of the test specimen is connected to the VIO Testbox via the bipolar cable with the adapter cable.
• The single-pedal footswitch is connected.
63 / 84
7 • Maintenance and servicing
Test procedure
1. Set test specimen to:
BIPOLAR SOFT with AutoStop, Effect 4, 50 watts
2. On the VIO Testbox hold down button T3.
3. Activate BIPOLAR SOFT with the footswitch, keeping the pedal
pressed.
4. Hold down button T3 for approx. 5 s, then let go. Within another 9 s
at the latest the test specimen must terminate activation and emit
two brief signal tones.
Spark monitor
Testing and measuring equipment
Erbe Art. No.
20192-127
Description
Patient cable AE
or
20192-110
Patient cable AE, international
20190-045
Electrode handle ICC/ACC
20194-070
Laboratory measuring cable
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
20100-019
Testbox spark monitor, 230 V
or
20100-028
Testbox spark monitor, 120 V
Test setup
The test setup depends on the respective socket equipment of the test
specimen and can therefore vary. This test setup arises from a socket
equipment bipolar socket, monopolar socket, monopolar socket, NE socket.
Measurements are taken on the monopolar socket in the second socket
slot.
64 / 84
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–
7 • Maintenance and servicing
Testbox spark monitor
Power
S1 DC 70 V
+
-
AE
NE
Fig. 7-4
• The test specimen is connected to the power supply via the power
cord.
• The test specimen is connected to the testbox.
80116-287 
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Test procedure
1. Call up Setup level 2 (see page 20).
2. Select the "Test programs" setting.
3. Use the Up button to select "Hardware TP" and press Enter to confirm. The test specimen switches to the test program mode.
4. Use the Up/Down buttons to select the "TP generator" test program
and press Enter to call it up.
5. Select the socket on which to measure in the test program under
"Output socket" (select here: 2 = socket slot, MONOPOLAR = arrangement with monopolar socket).
6. On the Testbox press button S1.
7. In the test program read off the measured value for "Spark". The tolerance range is 245 to 285 ERBE.
65 / 84
7 • Maintenance and servicing
HF power output CUT
Testing and measuring equipment
Erbe Art. No.
20192-127
Description
Patient cable AE
or
20192-110
Patient cable AE, international
20190-045
Electrode handle ICC/ACC
–
20194-070
Laboratory measuring cable
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
20196-045
Bipolar cable
20196-053
Bipolar cable, international 2Pin 22
20100-034
Adapter cable bipolar
20100-182
Measuring cable BiResect (only if a MF
socket is available)
20100-190
BIPOLAR CUT+ / BIPOLAR CUT++ MF-2
measuring cable (only if an MF-2 socket is
available)
–
20189-303
AUTO CUT
DRY CUT
HF power meter
Dual-pedal footswitch with ReMode
Test setup
AE
NE
HF power meter
Fig. 7-5
66 / 84
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or
7 • Maintenance and servicing
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
Test procedure
1. Set test specimen to:
AUTO CUT, Effect 8, 300 watts
2. Set HF power meter to:
RL = 500 ohms
3. Activate test specimen via CUT button on the electrode handle.
4. Determine and document measured value. The tolerance range is 240
to 360 watts.
Only relevant with VIO 300 D
1. Set test specimen to:
DRY CUT1, Effect 8, 200 watts
2. Set HF power meter to:
RL = 500 ohms
3. Activate test specimen via CUT button on the electrode handle.
4. Determine and document measured value. The tolerance range is 160
to 240 watts.
Test set-up of the bipolar socket
80116-287
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BIPOLAR CUT
Bipolar
HF power meter
Fig. 7-6
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
• The dual-pedal footswitch with ReMode is connected.
1. The DRY CUT is only standard scope of supply with VIO 300 D electrosurgical units. With VIO 200 D
electrosurgical units it can be purchased and installed as an upgrade. For details of how to test DRY
CUT with VIO 200 D electrosurgical units see chapter "Performance test upgrades".
67 / 84
7 • Maintenance and servicing
Test procedure
1. Set test specimen to:
BIPOLAR CUT, Effect 8, 100 watts
2. Set HF power meter to:
RL = 500 ohms
3. Activate test specimen via CUT pedal on the footswitch.
4. Determine and document measured value. The tolerance range is 80
to 120 watts.
BIPOLAR CUT+
(only if an MF or an MF-2 socket
is available)
Test set-up of the multifuction socket
MF
HF power meter
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
• The dual-pedal footswitch with ReMode is connected.
Test procedure
1. Set test specimen to:
BIPOLAR CUT+, Effect 8
2. Set HF power meter to:
RL = 500 ohms
3. Activate test specimen via CUT pedal on the footswitch.
4. Determine and document measured value. The tolerance range is 296
to 400 watts.
68 / 84
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Fig. 7-7
7 • Maintenance and servicing
HF power output COAGULATE
Testing and measuring equipment
Erbe Art. No.
20192-127
Description
Patient cable AE
or
20192-110
Patient cable AE, international
20190-045
Electrode handle ICC/ACC
–
20194-070
Laboratory measuring cable
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
20196-045
Bipolar cable
or
20196-053
Bipolar cable, international 2Pin 22
20100-034
Adapter cable bipolar
80116-287 
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–
20189-303
BIPOLAR FORCED COAG
HF power meter
Dual-pedal footswitch with ReMode
Test setup
Bipolar
HF power meter
Fig. 7-8
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
• The dual-pedal footswitch with ReMode is connected.
69 / 84
7 • Maintenance and servicing
Test procedure
1. Set test specimen to:
BIPOLAR FORCED COAG, Effect 2, 90 watts
2. Set HF power meter to:
RL = 200 ohms
3. Activate test specimen via COAG pedal on the footswitch.
4. Determine and document measured value. The tolerance range is 72
to 108 watts.
SOFT COAG
FORCED COAG
SPRAY COAG
Test setup
AE
NE
HF power meter
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
Test procedure
1. Set test specimen to:
SOFT COAG, Effect 8, 200 watts
2. Set HF power meter to:
RL = 50 ohms
3. Activate test specimen via COAG button on the electrode handle.
4. Determine and document measured value. The tolerance range is 160
to 240 watts.
1. Set test specimen to:
FORCED COAG, Effect 4, 120 watts
2. Set HF power meter to:
RL = 500 ohms
3. Activate test specimen via COAG button on the electrode handle.
4. Determine and document measured value. The tolerance range is 96
to 144 watts.
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Fig. 7-9
7 • Maintenance and servicing
Only relevant with VIO 300 D
1. Set test specimen to:
SPRAY COAG, Effect 2, 120 watts
2. Set HF power meter to:
RL = 500 ohms
3. Activate test specimen via COAG button on the electrode handle.
4. Determine and document measured value. The tolerance range is 96
to 144 watts.
Performance test upgrades
Testing and measuring equipment
Erbe Art. No.
20192-127
Description
Patient cable AE
or
20192-110
Patient cable AE, international
20190-045
Electrode handle ICC/ACC
80116-287 
2018-09
–
Laboratory measuring cable
20100-152
BiClamp measuring cable (only if a MF
socket is available)
20100-189
BiClamp MF-2 measuring cable (only if a
MF-2 socket is available)
20194-070
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
–
HF power meter
–
Oscilloscope
–
Probe 100:1
20189-303
Dual-pedal footswitch with ReMode
71 / 84
7 • Maintenance and servicing
DRY CUT
(only to be tested as an upgrade
with VIO 200 D)
Test setup
AE
NE
HF power meter
Fig. 7-10
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
1. Set test specimen to:
DRY CUT, Effect 8, 200 watts
2. Set HF power meter to:
RL = 500 ohms
3. Activate test specimen via CUT button on the electrode handle.
4. Determine and document measured value. The tolerance range is 160
to 240 watts.
BiClamp
Short-circuit detection
(only if a multifunction socket is
available)
Test setup
• The test specimen is connected to the power supply via the power
cord.
• For an MF socket: The measuring cable (art. no. 20100-152) is connected to the MF socket of the test specimen. The end of the cable is
short-circuited.
• For an MF-2 socket: The measuring cable (art. no. 20100-189) is connected to the MF-2 socket of the test specimen. The end of the cable is
short-circuited.
• The dual-pedal footswitch with ReMode is connected.
Test procedure
1. Activate the BiClamp function with the footswitch. After approx.
8 seconds the test specimen must interrupt activation and emit a
warning message "C-84".
72 / 84
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Test procedure
7 • Maintenance and servicing
ENDO CUT I and Q
IMPORTANT!
Test setup
For these tests in Setup level 2 set the Expert mode to "ON".
Oscilloscope
High Voltage
Differential probe
AE
NE
80116-287 
2018-09
HF power meter
Fig. 7-11
• The test setup is designed as shown in the illustration above.
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
Test procedure
1. Set test specimen to:
EndoCut I, Effect 1, Cutting duration 1, Cutting interval 1
2. Set HF power meter to:
RL = 1000 ohms
3. Connect the probe of an oscilloscope to AE and NE.
4. Set oscilloscope to:
200 V / Div, 20 ms
5. Activate test specimen via the CUT button on the electrode handle.
6. Determine the duration of the cutting pulse. The tolerance range is 90
to 110 ms.
73 / 84
7 • Maintenance and servicing
1. Set test specimen to:
EndoCut Q, Effect 1, Cutting duration 4, Cutting interval 2
2. Set HF power meter to:
RL = 1000 ohms
3. Connect the probe of an oscilloscope to AE and NE.
4. Set oscilloscope to:
200 V / Div, 100 ms
5. Activate test specimen via the CUT button on the electrode handle.
6. Determine the duration of the cutting pulse. The tolerance range is
320 to 380 ms.
BI PRECISE COAG
Test setup
Bipolar
Fig. 7-12
• The test specimen is connected to the power supply via the power
cord.
• The levels of power are determined with the HF power meter. The
measuring cables are plugged into the HF power meter direct.
• The dual-pedal footswitch with ReMode is connected.
Test procedure
1. Set test specimen to:
BI PRECISE COAG, Effect 8, 50 watts
2. Set HF power meter to:
RL = 75 ohms
3. Activate test specimen via COAG pedal on the footswitch.
4. Determine and document measured value. The tolerance range is 40
to 60 watts.
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HF power meter
7 • Maintenance and servicing
Monitor circuits
NE monitoring of critical resistance
for
single surfaced
return electrodes
Testing and measuring equipment
Erbe Art. No.
20194-070
Description
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
20100-101
VIO Testbox Symmetry/Resistance (NE
asymmetry/critical resistance)
20189-303
Dual-pedal footswitch with ReMode
Presets on the test specimen
• AUTO CUT, Effect 1, 10 watts.
• Neutral electrode "single surface".
Test set-up and test procedure
80116-287 
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1st test step
Testbox 20100-101
3
4
6
7
8
9
10
11
1
2
5
12
Fig. 7-13
• The test specimen is connected to the power supply via the power
cord.
• The test is performed without a load.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The dual-pedal footswitch with ReMode is connected.
1. On the test specimen the (single surfaced) neutral electrode lamp
must light up red.
2. Activate AUTO CUT via the footswitch. The test specimen must inhibit
activation and emit or display an optical and acoustic warning.
75 / 84
7 • Maintenance and servicing
2nd test step
Testbox 20100-101
3
4
6
7
8
9
10
11
1
2
5
12
Fig. 7-14
• The test specimen is connected to the power supply via the power
cord.
• The test is performed without a load.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The dual-pedal footswitch with ReMode is connected.
NE monitoring of
critical resistance
for
dual surfaced
return electrodes
Testing and measuring equipment
Erbe Art. No.
20194-070
Description
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
20100-101
VIO Testbox Symmetry/Resistance (NE
asymmetry/critical resistance)
20189-303
Dual-pedal footswitch with ReMode
Presets on the test specimen
• AUTO CUT, Effect 1, 10 watts.
• Neutral electrode "dual surface".
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1. On the test specimen the (single surfaced) neutral electrode lamp
must light up green.
2. Activate AUTO CUT via the footswitch. It must be possible to activate
the test specimen without error or warning signals.
7 • Maintenance and servicing
Test set-up and test procedure
1st test step
Testbox 20100-101
3
4
6
7
8
9
10
11
1
2
5
12
Fig. 7-15
• The test specimen is connected to the power supply via the power
cord.
• The test is performed without a load.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The dual-pedal footswitch with ReMode is connected.
80116-287 
2018-09
1. On the test specimen the (dual surfaced) neutral electrode lamp must
light up red.
2. Activate AUTO CUT via the footswitch. The test specimen must inhibit
activation and emit or display an optical and acoustic warning.
2nd test step
Testbox 20100-101
3
4
6
7
8
9
10
11
1
2
5
12
Fig. 7-16
• The test specimen is connected to the power supply via the power
cord.
• The test is performed without a load.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The dual-pedal footswitch with ReMode is connected.
1. On the test specimen the (dual surfaced) neutral electrode lamp must
light up green.
2. Activate AUTO CUT via the footswitch. It must be possible to activate
the test specimen without error or warning signals.
77 / 84
7 • Maintenance and servicing
3rd test step
Testbox 20100-101
3
4
6
7
8
9
10
11
1
2
5
12
Fig. 7-17
• The test specimen is connected to the power supply via the power
cord.
• The test is performed without a load.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The dual-pedal footswitch with ReMode is connected.
NE monitoring of asymmetry
Testing and measuring equipment
Erbe Art. No.
20192-127
Description
Patient cable AE
or
20192-110
Patient cable AE, international
20190-045
Electrode handle ICC/ACC
–
20194-070
Laboratory measuring cable
Patient cable NE
or
20194-075
Patient cable NE, international
20100-033
Adapter cable NE
20100-101
VIO Testbox Symmetry/Resistance (NE
asymmetry/critical resistance)
Presets on the test specimen
• SOFT COAG, Effect 1, 10 watts.
• Neutral electrode "dual surface".
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1. On the test specimen the (dual surfaced) neutral electrode lamp must
light up red.
2. Activate AUTO CUT via the footswitch. The test specimen must inhibit
activation and emit or display an optical and acoustic warning.
7 • Maintenance and servicing
Test set-up and test procedure
1st test step
AE
NE
3
4
6
7
8
9
10
11
1
2
5
12
Testbox 20100-101
Fig. 7-18
• The test specimen is connected to the power supply via the power
cord.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The AE socket of the test specimen is connected to the VIO test box via
the patient cable AE and the electrode handle with the laboratory
measuring cable.
80116-287 
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1. Activate test specimen via COAG button on the electrode handle for
approx. 10 seconds. During the entire activation time there must be
no warning signal.
2nd test step
AE
NE
3
4
6
7
8
9
10
11
1
2
5
12
Testbox 20100-101
Fig. 7-19
• The test specimen is connected to the power supply via the power
cord.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The AE socket of the test specimen is connected to the VIO test box via
the patient cable AE and the electrode handle with the laboratory
measuring cable.
1. Use the COAG button of the electrode handle to activate the test
specimen for approx. 10 seconds . A visual warning must appear
approx. 2 seconds after activation. The test specimen must not interrupt activation in this case.
79 / 84
7 • Maintenance and servicing
3rd test step
AE
NE
2
3
4
6
7
8
9
10
11
1
5
12
Testbox 20100-101
Fig. 7-20
1. Activate the test specimen with the COAG button on the electrode
handle for approx. 10 seconds. Within 2 seconds after activation at
the latest an optical warning must be emitted and within another
2 seconds an acoustic warning must be emitted. The test specimen
must interrupt activation.
Bipolar resection adapter (VIO 300 D from V 2.2.x only)
Testing and measuring equipment
Erbe Art. No.
80 / 84
Description
–
Safety tester (with insulation testing > 500 V
DC)
–
HF power meter
–
Oscilloscope
–
Probe 100:1
20100-182
Measuring cable BiResect
20189-303
Dual-pedal footswitch with ReMode
80116-287 
2018-09
• The test specimen is connected to the power supply via the power
cord.
• The NE socket of the test specimen is connected to the VIO Testbox via
the patient cable NE with the adapter cable.
• The AE socket of the test specimen is connected to the VIO test box via
the patient cable AE and the electrode handle with the laboratory
measuring cable.
7 • Maintenance and servicing
Insulation testing DC of the
decoupling capacitor
WARNING!
Test setup
Across the measuring lines there is the DC voltage of 500 V! In order to
avoid injuries, only switch on the test specimen and safety tester when
all the electrical connections have been made.
RESECTOSCOPE
MF
VIO MF
Fig. 7-21
80116-287 
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• The power cord connects the VIO 300 D to the power supply.
• The VIO 300 D is switched off.
• The bipolar resection adapter is connected to the MF socket of the
VIO 300 D.
• The bipolar resection adapter is connected to the safety tester (measuring input for insulation testing) via the measuring cable.
Test procedure
1. Switch the VIO 300 D on.
2. Start insulation testing. A charging current briefly flows via the
decoupling capacitor. A resistance > 200 MOhm must then be displayed.
81 / 84
7 • Maintenance and servicing
Transfer ratio
Test setup
Oszilloscope
High Voltage
Differential probe
RESECTOSCOPE
VIO MF
Fig. 7-22
• The test setup is configured as illustrated above. IMPORTANT! The test
is carried out without a connected load.
• The power cord connects the VIO 300 D to the power supply.
• The bipolar resection adapter is connected to the MF socket of the
VIO 300 D.
• The dual-pedal footswitch with ReMode is connected.
Test procedure
1. Call up Setup level 2 (see page 20).
2. Select the "Test programs" setting.
3. Use the Up button to select "Hardware TP" and press Enter to confirm. The test specimen switches to the test program mode.
4. Use the Up/Down buttons to select the "TP generator" test program
and press Enter to call it up.
5. Perform the following settings in the test program:
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MF
7 • Maintenance and servicing
80116-287 
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– Test mode: AUTO
– Output socket: 3 BIPOLAR (3 = sockets slot, BIPOLAR = arrangement with multifuction socket, to which the bipolar resection
adapter is connected)
6. Use the footswitch to activate the VIO 300 D.
7. Use the oscilloscope to determine the peak value of the HF output
voltage.
8. Determine the measured voltage V UpHF in the test program.
9. Calculate the transfer ratio. 
tr = UOscilloscope / UV UpHF
The value determined must lie between 0.36 and 0.44.
10. Remain in the Test program.
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7 • Maintenance and servicing
Power measurement
Test setup
RESECTOSCOPE
MF
VIO MF
HF power meter
Fig. 7-23
• The power cord connects the VIO 300 D to the power supply.
• The bipolar resection adapter is connected to the MF socket of the
VIO 300 D.
• The bipolar resection adapter is connected to the HF power meter via
the measuring cable.
• The dual-pedal footswitch with ReMode is connected.
1. Set HF power meter to:
RL = 50 ohms
2. Keep the previous settings in the "TP generator" test program:
– Test mode: AUTO
– Output socket: 3 BIPOLAR (3 = sockets slot, BIPOLAR = arrangement with multifuction socket, to which the bipolar resection
adapter is connected)
3. Use the footswitch to activate the VIO 300 D.
4. Determine the power delivered on the HF power meter. The value
must be > 100 watts.
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Test procedure
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