Chapter 4 Job Order Costing ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-1 Building-Block Concepts of Costing Systems Cost object Direct costs of a cost object Indirect costs of a cost object ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-2 Building-Block Concepts of Costing Systems Cost Assignment Direct Costs Cost Tracing Indirect Costs Cost Allocation ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster Cost Object 4-3 Building-Block Concepts of Costing Systems Cost pool Cost allocation base ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-4 Difference between Job-Costing and Process-Costing Systems Job-costing system Process-costing system Distinct units of a product or service Masses of identical or similar units of a product or service ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-5 Seven-step approach to job costing ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-6 Seven-Step Approach to Job Costing Step 1: Identify the chosen cost object. Step 2: Identify the direct costs of the job. Step 3: Select the cost-allocation bases. Step 4: Identify the indirect costs. ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-7 Seven-Step Approach to Job Costing Step 5: Compute the rate per unit. Step 6: Compute the indirect costs. Step 7: Compute the total cost of the job. ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-8 General Approach to Job Costing A manufacturing company is planning to sell a batch of 25 special machines (Job 650) to a retailer for $114.800. Step 1: The cost object is Job 650. Step 2: Direct costs are: Direct materials = $50.000 Direct manufacturing labor = $19.000 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4-9 General Approach to Job Costing Step 3: The cost allocation base is machine-hours. Job 650 used 500 machine-hours. 2.480 machine-hours were used by all jobs. Step 4: Manufacturing overhead costs were $65.100. ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 10 General Approach to Job Costing Step 5: Actual indirect cost rate is $65.100 ÷ 2.480 = $26,25 per machine-hour. Step 6: $26,25 per machine-hour × 500 hours = $13.125 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 11 General Approach to Job Costing Step 7: Direct materials Direct labor Factory overhead Total $50.000 19.000 13.125 $82.125 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 12 General Approach to Job Costing What is the gross margin of this job? Revenues $114.800 Cost of goods sold 82.125 Gross margin $ 32.675 What is the gross margin percentage? $32.675 ÷ $114.800 = 28,5% ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 13 Source Documents Job cost record Materials requisition record Labor time record ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 14 Normal costing Normal costing is a method that allocates indirect costs based on the budgeted indirect-cost rate(s) times the actual quantity of the cost allocation base(s). ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 15 Normal Costing Assume that the manufacturing company budgets $60.000 for total manufacturing overhead costs and 2.400 machine-hours. What is the budgeted indirect-cost rate? $60.000 ÷ 2.400 = $25 per hour How much indirect cost was allocated to Job 650? 500 machine-hours × $25 = $12.500 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 16 Normal Costing What is the cost of Job 650 under normal costing? Direct materials Direct labor Factory overhead Total $50.000 19.000 12.500 $81.500 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 17 Consider product variety and different cost allocation bases ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 18 A manufacturing company is planning to produce a batch of 100 special products (Order A) and a batch of 50 special products (Order B). Indirect manufacturing overhead cost is 60.000. This is allocated based on direct material costs. Direct material costs ($) Direct labor costs ($) Direct manufacturing overhead costs $ Order A 200.000 40.000 45.000 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster Order B 400.000 60.000 95.000 4 - 19 Product A Indirect cost allocation rate: 60.000/600.000 = 0,1 Manufacturing overhead (indirect): $200.000*0,1 = $20.000 Direct material costs: $200.000 Direct labor cost: $40.000 Manufacturing overhead (direct): $45.000 Total cost = 20.000+200.000+40.000+45.000 = $305.000 Unit cost = 305.000/100 = $3.050 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 20 Product B Indirect cost allocation rate: 60.000/600.000 = 0,1 Manufacturing overhead (indirect): $400.000*0,1 = $40.000 Direct material costs: $400.000 Direct labor cost: $60.000 Manufacturing overhead (direct): $95.000 Total cost = 40.000+400.000+60.000+95.000 = $595.000 Unit cost = 595.000/50 = $11.900 ©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 4 - 21 Answer-2-34. Income statement and schedule of cost of goods manufactured. Howell Corporation Income Statement for the Year Ended December 31, 2011 (in millions) Revenues Cost of goods sold: Beginning finished goods, Jan. 1, 2011 Cost of goods manufactured (below) Cost of goods available for sale Ending finished goods, Dec. 31, 2011 Gross margin Marketing, distribution, and customer-service costs Operating income $950 $ 70 645 715 55 660 290 240 $ 50 Howell Corporation Schedule of Cost of Goods Manufactured for the Year Ended December 31, 2011 (in millions) Direct materials costs: Beginning inventory, Jan. 1, 2011 Purchases of direct materials Cost of direct materials available for use Ending inventory, Dec. 31, 2011 Direct materials used Direct manufacturing labor costs Indirect manufacturing costs: Indirect manufacturing labor Plant supplies used Plant utilities Depreciation––plant, building, and equipment Plant supervisory salaries Miscellaneous plant overhead Manufacturing costs incurred during 2011 Add beginning work-in-process inventory, Jan. 1, 2011 Total manufacturing costs to account for Deduct ending work-in-process, Dec. 31, 2011 Cost of goods manufactured $ 15 325 340 20 $320 100 60 10 30 80 5 35 220 640 10 650 5 $645 ANSWER-3-18 1.a) SP = 1.500*0,06 = 90$ VCU = 43$ CMU = 90-43=47$ FC = 23.500$ Q = FC/CMU = 23.500/47 = 500 1.b) Q = (FC+TOI)/CMU = (23.500+17.000)/47 = 861,7 (862) 2.a) SP = 1.500*0,06 = 90$ VCU = 40$ CMU= 90-40 = 50$ FC = 23.500$ Q = 23.500/50 = 470 2.b) Q = (FC+TOI)/CMU = (23.500+17.000)/50 = 810 3.a) SP = 60$ VCU = 40$ CMU = 60-40 = 20$ FC = 23.500$ Q = 23.500/20 = 1.175 3.b) Q = (FC+TOI)/CMU = (23.500+17.000)/20 = 2.025 4.a) SP = 60+5 = 65$ VCU = 40$ CMU= 65-40 = 25$ FC = 23.500$ Q = 23.500/25 = 940 4.b) Q = (FC+TOI)/CMU = (23.500+17.000)/25 = 1.620 Solution 4-18 1. Budgeted indirect cost rate = Budgeted indirect costs Budgeted direct labor - hours = $8,000,000 160,000hours = $50 per direct labor-hour Actual indirect cost rate = Actual indirect costs Actual direct labor - hour = $6,888,000 164,000hours = $42 per direct labor-hour These rates differ because both the numerator and the denominator in the two calculations are different—one based on budgeted numbers and the other based on actual numbers. 2a. Normal costing Direct costs Direct materials Direct labor Indirect costs Assembly support ($50 900; $50 1,010) 2b. Total costs Actual costing Direct costs Direct materials Direct labor Indirect costs Assembly support ($42 900; $42 1,010) Total costs Laguna Model Mission Model $106,450 36,276 142,726 $127,604 41,410 169,014 45,000 45,000 $187,726 50,500 50,500 $219,514 $106,450 36,276 142,726 $127,604 41,410 169,014 37,800 37,800 $180,526 42,420 42,420 $211,434 3. Normal costing enables Anderson to report a job cost as soon as the job is completed, assuming that both the direct materials and direct labor costs are known at the time of use/work. Once the 900 direct labor-hours are known for the Laguna Model (June 2004), Anderson can compute the $187,726 cost figure using normal costing. Anderson can use this information to manage the costs of the Laguna Model job as well as to bid on similar jobs later in the year. In contrast, Anderson has to wait until the December 2004 year-end to compute the $180,526 cost of the Laguna Model using actual costing. The following overview diagram summarizes Anderson Construction’s job-costing system. 1 INDIRECT COST POOL COST ALLOCATION BASE COST OBJECT: RESIDENTIAL HOME DIRECT COSTS Assembly Support Direct Labor-Hours Indirect Costs Direct Costs Direct Materials Direct Manufacturing Labor 2