AWPT Stamp:
ILF Stamp:
A
Approval
‫ﺗﻧﻘﻳﺢ‬
‫ﺳﺑﺏ ﺍﻹﺻﺩﺍﺭ‬
REV.
ISSUED FOR
KA
‫ﺑﻭﺍﺳﻁﺔ‬
PREPARED
KA
‫ﺭﺍﺟﻌﻬﺎ‬
CHECKED
KA
26.04.2023
‫ﻭﺍﻓﻖ ﻋﻠﻳﻬﺎ‬
APPROVED
‫ﺍﻟﺗﺎﺭﻳﺦ‬
DATE
‫ﺍﻟﻣﻣﻠﻛﺔ ﺍﻟﻌﺭﺑﻳـــﺔ ﺍﻟﺳـــــﻌﻭﺩﻳــــﺔ‬
KINGDOM OF SAUDI ARABIA
‫ﺷﺭﻛﺔ ﺍﻟﻣﻳﺎﻩ ﺍﻟﻭﻁﻧﻳﺔ‬
NATIONAL WATER COMPANY (NWC)
‫ﺭﻗﻡ ﺍﻟﻣﺷﺭﻭﻉ‬
PROJECT NO
2200016405
‫ﺍﻻﺳﺗﺷﺎﺭﻱ‬
CONSULTANT
‫ﺍﻟﻣﻘـــﺎﻭﻝ‬
CONTRACTOR
DAMMAM WATER IMPROVEMENT PROJECT 2 – NORTH
DISTRIBUTION NETWORKS AND RESERVOIRS
ILF CONSULTING ENGINEERS
ALKHORAYEF WATER & POWER
TECHNOLOGIES
CARBON STEEL PIPES-MANUFACTURING
PROCEDURE QUALIFICATION TESTS (MPQT)
DOCUMENT NO:
Sheet
2200016405 D2 AWP 010GEN QUA ITP 003600 1 of 140
‫ﺍﺳﺗﺷﺎﺭﻱ ﺍﻟﺗﺻﻣﻳﻡ‬
DESIGN
CONSULTANT
ARTELIA
Rev.
A
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
INSPECTION REPORT
Project: “NWC- Water Improvement Projects- Dammam-2 / 5 Projects”
Client: “ALKHORAYEF WATER & POWER TECHNLOGIES”
Prepared by
Checked By
Approved By
Eng. Mohammed Zahran Dr. Eng. Mohammed
Operations Manager – Ameen Abdelrahman
INE Services
General Manager – INE
Services
Name / Signature
Mr. Suman Baral Magar
TPI Mechanical/NDT
Inspector
TUV Austria – INE Services
Job Location
2nd Industrial City Dammam – Saudi Arabia
Date of Inspection
02-04-2023 / 11-04-2023/12-04-2023/13-04-2023/18-04-2023
Client Reference
PO# 29440
TUV Austria Reference
Quotation# INE-E-23-03-0101 REV1
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 1 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
Table of Contents
1.
INTRODUCTION ............................................................................................................................ 3
2.
APPLICABLE STANDARDS AND REFERENCES ......................................................................... 3
3.
DESCRIPTION OF THE CONTENT AND BRIEF HISTORY ......................................................... 3
5.
INSPECTION FINDINGS ................................................................................................................ 3
6.
CONCLUSION ................................................................................................................................. 4
7.
RECOMMENDATIONS................................................................................................................... 5
8.
PHOTOS .......................................................................................................................................... 5
9.
LIST OF ATTACHMENTS: ........................................................................................................... 12
9.1
ATTACHMENT-1: GROUP 5 MANUFACTURER QC TEST RECORDS ..................................... 12
9.2
ATTACHMENT-2: GROUP 5 MANUFACTURER APPROVED ITP# MITP 12/22 REV. 01 DATED
30TH JANUARY 2023 ...................................................................................................................... 12
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 2 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
1. INTRODUCTION
Branch of TUV Austria Shanghai Co. – BTASH has been requested for 3rd party inspection testing and
witnessing of mechanical and destructive testing at Group five factory for carbon Steel pipes for Water
Improvement Project Dammam-5 project.
2. APPLICABLE STANDARDS AND REFERENCES
•
•
•
•
•
AWWA C200 – American Water Works Association Specification for Steel Water Pipe
ASTM A-53 Grade B - Standard Specification for Pipe, Steel, Black and Hot-Dipped, ZincCoated, Welded and Seamless
ASME IX:2021, Qualification standard for Welding, Brazing and Fusing procedures; Welders;
Brazers and Welding, Brazing, and Fussing Operators
NWC Specifications – Water and Sewer Networks, Document no. 00_TES_SD_001.01 Issue
Date 24/01/202
Manufacturer ITP # MITP 12/22 Rev. 01 dated 30th January 2023.
3. DESCRIPTION OF THE CONTENT AND BRIEF HISTORY
•
•
•
Equipment/Material Description: MPQT - Carbon Steel pipes
Supplier/Manufacturer: Group Five Pipe Saudi -GR5
Tag/Unit Model:
•
Alkhorayef Dammam-5 project
Pipe size OD 64 Inch Thick 9.53mm – ASTM 53 Grade B
• Helical Weld: MPQT HW pipe# D8102-0002, Coil# 61007, Heat No. 2306221
• Skelp Weld: MPQT SK pipe# D8102-0004, Coil# 61007/61073, Heat No. 2306221/2306214
• Repair Weld: MPQT for Weld Repair# D8102-0008, Coil#61098, Heat No. 2306221
4. INSPECTION SCOPE
4.1 Review technical documents as per attached approved ITP# MITP 12/22 Rev. 01 dated 30th
January 2023
4.2 Witness activities as per attached approved ITP# MITP 12/22 Rev. 01 dated 30th January 2023
5. INSPECTION FINDINGS
5.1 Review technical documents and witness activities as per attached approved ITP# MITP
12/22 Rev. 01 dated 30th January 2023
5.1.1 Steel Coil MTCs for all coils (A1.0/A1.1) has been reviewed and found satisfactory in
accordance to the applicable ITP and AWWA C-200 Clause 4.2/4.5.1 and ASTM A-53 Gr. B
clause 5 table-1 acceptance criteria.
5.1.2 Coil Width measurements reports (A1.2) has been reviewed and found satisfactory in
accordance to the applicable ITP and HRC specifications acceptance criteria.
5.1.3 Coil UT test reports (A1.3) have been reviewed and found satisfactory in accordance to the
applicable ITP and AWWA C-200 Clause 5.2 and ASTM A-53 Clause 9.1.2 acceptance criteria.
5.1.4 Edge milling reports (A1.4) have been reviewed and found satisfactory in accordance to the
applicable ITP acceptance criteria.
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 3 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
5.1.5 Pipe forming reports (A2.0) have been reviewed and found satisfactory in accordance to the
applicable ITP and AWWA C-200 clause 4.7.1 acceptance criteria.
5.1.6 Welding reports (A3.0) have been reviewed and found satisfactory as per approved welding
procedures, applicable ITP and AWWA C-200 clause 4.7.1 and ASME IX
5.1.7 Automatic submerged arc welding (A3.3) test reports have been reviewed and found
satisfactory as per applicable ITP and AWWA C-200 Clause 4.7.1 and ASME IX acceptance
criteria.
5.1.8 Radiographic testing seam (A6.0) weld have been reviewed and found satisfactory as per
applicable ITP and AWWA C-200 clause 5.2.2.1 acceptance criteria.
5.1.9 Automatic & Manual Ultrasonic testing (Weld) (A8.0) have been reviewed/witnessed and found
satisfactory as per applicable ITP and AWWA C-200 Clause 5.2 acceptance criteria.
5.1.10 Radiography 100% for skep weld T-joint (A9.0) test reports have been reviewed/interpreted
and found satisfactory as per applicable ITP and AWWA C-200 Clause 5.2.2.1 acceptance
criteria.
5.1.11 Transverse Base tensile (A 12.1) QC records have been reviewed/witnessed and found
satisfactory as per applicable ITP and AWWA C-200 Clause 4.8 and ASTM A-53 Clause 7
acceptance criteria.
5.1.12 Transverse weld tensile (Helical & Skelp weld) (A12.2) QC records have been
reviewed/witnessed and found satisfactory as per applicable ITP and AWWA C-200 Clause 4.8
and ASTM A-53 Clause 7 acceptance criteria.
5.1.13 Guided Bend test (A12.3) for helical seam and skelp end wed (roof and face) & base metal, QC
records have been reviewed/witnessed and found satisfactory as per applicable ITP and AWWA
C-200 Clause 4.8.3 acceptance criteria.
5.1.14 Charpy V notch impact (helical/skelp) “Pipe body, weld and HAZ” (A12.4) QC records have
been reviewed/witnessed and found satisfactory as per applicable ITP and AWWA C-200
Clause 4.5.2 acceptance criteria.
5.1.15 Macro-graphical examination of helical and skelp end welds (Macro etching) (A12.5) QC
records have been reviewed and found satisfactory as per applicable ITP acceptance criteria.
5.1.16 Hardness Test of helical and skelp end welds (A12.6) QC records have been reviewed and found
satisfactory as per applicable ITP acceptance criteria.
5.1.17 WPS/PQR (A3.2) for HW, Skelp weld and RPQR have been reviewed/witnessed and found
satisfactory as applicable ITP and AWWA C-200 clause 4.6 and ASME IX acceptance criteria.
5.1.18 Hydrostatic test reports (A7.0) test records for MPQT pipe has been witnessed for the pipe#
D8102-0002 Dia. 64 Thickness 9.53 as per applicable ITP and hydrotest report for testing
pressure 22 bars for 30 seconds and found acceptable.
5.1.19 Visual & dimensional examination (A10.0) QC records have been reviewed/witnessed and
found satisfactory as per applicable ITP and AWWA C-200 Clause 4.7.1.3 acceptance criteria.
6. CONCLUSION
Whenever applicable, the above inspection findings conform for the above scope only as per the
applicable ITP and reference standards acceptance criteria.
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 4 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
7. RECOMMENDATIONS
N.A
8. PHOTOS
Welding of MPQT Pipe helical Weld Pipe#02
Checking actual UT thickness for MPQT Pipe#02
Checking actual bevel angle for MPQT Pipe#02
Checking actual weld gap for MPQT Pipe#02
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 5 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
Checking filer wire for MPQT Pipe#02
Checking filer wire for MPQT Pipe#02
Marking of Destructive test samples for MPQT HW
Pipe#02
Marking of Destructive test samples for MPQT HW
Pipe#02
Chemical Analysis Testing for MPQT HW
Guided Bend Testing for MPQT HW
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 6 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
Transverse Tensile Testing for MPQT Pipe# 02
Transverse Tensile Testing samples for MPQT Pipe#02
Hardness Testing for MPQT Pipe#02
Hardness Testing for MPQT pipe #02
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 7 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
Welding of MPQT Pipe Skelp Weld Pipe#04
Visual of Skelp welding Pipe#04
Transverse Tensile samples MPQT SK weld Pipe#04
Transverse Tensile testing MPQT SK weld Pipe#04
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 8 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
Hardness for MPQT skelp weld pipe#04
Macro sample for MPQT skelp weld pipe#04
Chemical testing sample for MPQT skelp weld pipe#04
Chemical testing sample for MPQT skelp weld pipe#04
Visual inspection RPQR weld repair
Visual inspection RPQR weld repair
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 9 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
Marking for RPQR Destructive testing sample
pipe#08
Tensile test samples for RPQR pipe#08
Chemical analysis for RPQR pipe#08
Guided Bend testing for RPQR pipe#08
Hardness tetsing for RPQR pipe#08
Stenciling on Welded pipe#02
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 10 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
Hydrotest of MPQT pipe#02 at 22 bars
Final Dimesnional check after hydrotest Pipe#02
Final Dimesnional check after hydrotest Pipe#02
Hydrotest of MPQT pipe#02 at 22 bars
Final Dimesnional check after hydrotest Pipe#02
Final Dimesnional check after hydrotest Pipe#02
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 11 of 12
Report No.: BTASH-INE-AWPT-23-04-01
Revision: 0, Dated: 19-04-2023
9. LIST OF ATTACHMENTS:
9.1ATTACHMENT-1: Group 5 Manufacturer QC Test records
9.2ATTACHMENT-2: Group 5 Manufacturer Approved ITP# MITP 12/22 Rev. 01
dated 30th January 2023
Any holder of this inspection report is advised that information contained hereon reflects the company’s findings at the date and time of the inspection only and within the limits of client’s
instructions and specifications, if any. The company’s sole responsibility is to its client and this document does not exonerate parties to a transaction from exercising all their rights and
obligations under the transaction documents. Any unauthorized alteration, forgery or falsification of the content or appearance of this document is unlawful and offenders may be prosecuted
to the fullest extent of the law.
FRM-INE-IR-02 Rev.0
Page 12 of 12
MPQT
MITP