MANUFACTURING ACCOUNT BA, Msc.AF, PMP Aidan Luvanda Nature of manufacturing process; Manufacturing of goods is the transformation of raw materials into finished or semi finished goods. Some firms have to manufacture their goods before selling them to the general public e.g Coca-Cola, Nestle etc., while some merely sell products which are acquired in finished form. A manufacturing organization will acquire raw materials, engage labour, and other inputs necessary to change the raw materials into finished goods. The main aim of preparing the manufacturing account is to ascertain the cost of goods manufactured during the financial year. It is an extension of the trading account. PURPOSE OF MANUFACTURING ACCOUNTS The purpose of manufacturing accounts are as follows To ascertain the cost of goods manufactured. To ascertain the amount of any profit or loss on the manufacturing process Components of factory cost of production In the case of a manufacturing enterprise, the manufacturing costs are divided into the following types, which are listed below: i) Direct material costs These types of costs are those materials which are used directly in the manufacture of products or goods. They are the materials that can be identified in the final products. Example; During the manufacturing process of tables, direct materials consists of timber, nails, glue, paints etc. ii) Direct labor costs Direct labor are wages paid to those who are directly involved in the manufacturing processes of a product. Example: During the manufacturing processes of tables; direct labor consists of wage paid to those workers who saw, shape of join the piece of timber into table. iii) Direct expenses Direct expenses are expenses that must be incurred in the manufacture of a product. I.e, they can be directly allocated a particular unit of a product e.g. live charges for a special equipment used in the process of manufacture, royalties… NB: You have to note that the sum of all the direct costs is known as PRIME COSTS iv) Indirect manufacturing costs / factory overheads Indirect manufacturing costs are also known as Factory overheads. They are any other expenses (apart from the direct costs) for items being produced. Examples are: cleaners’ wages, factory rents, depreciation of plant and equipment, factory power and lighting. Indirect manufacturing costs are all those costs which occur in the factory or other place where production is being done, but which cannot easily be traced to the items being manufactured. Examples are: • wages of cleaners • wages of crane drivers • rent of a factory • depreciation of plant and machinery • costs of operating forklift trucks • factory power • factory lighting Note that: prime cost + indirect manufacturing costs = PRODUCTION COSTS v) Administrative Expenses Administrative expenses are expenses that are administrative in nature. I.e, they are expenses which are incurred in the process of planning, controlling and directing the business organization. e.g. office rents, office electricity, depreciation of office machinery, secretarial salaries. vi) Selling and distribution expenses Selling and distribution expenses are expenses which are incurred in the process of selling, promoting and distributing the goods manufactured. Examples are; advertising expenses, carriage outwards, depreciation of motor van, salesmen salaries etc. vii) Finance Costs These are expenses such as bank charges, discount allowed and every other monetary expenses Prepare final accounts for manufacturing Firms In Manufacturing accounts, the following statements are prepared Manufacturing accounts – The manufacturing account is prepared to determine the cost of production. Trading account- The aim of preparing Trading Account is to determine the gross profit or loss on trading. Balance sheets- The balance sheet is the statement that shows the assets and liabilities of a business 1. 2. 3. Manufacturing accounts This is debited with the production cost of goods completed during the accounting period. It contains costs of: • Direct materials • Direct labour • Direct expenses • Indirect manufacturing costs The manufacturing account includes all purchases of raw materials, including the stock adjustments for raw materials. It also includes stock adjustments for work in progress (goods that are part-completed at the end of a period). Let’s put this into a series of steps: 1. Add opening stock of raw materials to purchases and subtract the closing stock of raw materials. 2. Add in all the direct costs to get the prime cost. 3. Add in all the indirect manufacturing costs. 4. Add the opening stock of work in progress and subtract the closing stock of work in progress to get the production cost of all goods completed in the period. Thus, when completed, the manufacturing account shows the total of production cost that relates to those manufactured goods that have been available for sale during the period. This figure will then be transferred down to the profit and loss account where it will replace the entry for purchases. Manufacturing Account Production costs for the period: Direct materials Direct labour Direct expenses Prime cost Indirect manufacturing costs Production cost of goods completed c/d to trading account tsh xxx xxx xxx xxx xxx xxx Trading account and Profit/Loss account. •This account includes: • Production cost brought down from the manufacturing account • Opening and closing stocks of finished goods • Sales •When completed this account will disclose the gross profit. This will then be carried down to the profit and loss account part. •The manufacturing account and the trading account can be shown in the form of a diagram: (A) (B) is production costs of goods unsold in previous period. is production costs of goods unsold at end of the current period. Profit and loss account part This is prepared in the way you learnt in earlier chapters in this book. You know, therefore, that it includes: • Gross profit brought down from the trading account • All administration expenses • All selling and distribution expenses • All financial charges However, some of the items you would normally put in the profit and loss account part are already included in the manufacturing account, e.g. depreciation on machines, and canteen wages. When completed, this account will show the net profit. •Treatment of Work in progress •The production cost to be carried down to the trading account is that of production cost of goods completed during the period. If items have not been completed, they cannot be sold. Therefore, they should not appear in the trading account. • •For instance, if we have the following information, we can calculate the transfer to the trading account: •Total production costs expended during the year •Production costs last year on goods not completed last year, but completed in •this year (work in progress) •Production costs this year on goods which were not completed by the year end • (work in progress) 50,000 3,000 4,400 The calculation is: Total production costs expended this year Add: Costs from last year, in respect of goods completed in this year (work in progress) •Less: Costs in this year, for goods to be completed next year (work in progress) Production costs expended on goods completed this year 50,000 3,000 53,000 ( 4,400) 48,600 Illustration 3.1 From the information below prepare a Manufacturing Account and a Trade Account 1 January 20X7, Stock of raw materials 31 December 20X7, Stock of raw materials 1 January 20X7, Work in progress 31 December 20X7, Work in progress 8,000 10,500 3,500 4,200 Year to 31 December 20X7: Wages: Direct 39,600 Indirect 25,500 Purchase of raw materials 87,000 Fuel and power 9,900 Direct expenses 1,400 Lubricants 3,000 Carriage inwards on raw materials 2,000 Rent of factory 7,200 Depreciation of factory plant and machinery 4,200 Internal transport expenses 1,800 Insurance of factory buildings and plant 1,500 General factory expenses 3,300 The trading account is concerned with finished goods. If in the foregoing exhibit there had been 3,500 stock of finished goods at 1 January 20X7 and 4,400 at 31 December 20X7, and the sales of finished goods amounted to 250,000 then the trading account would appear