Line 3 Production Process
Sorting & loading
Crate Distiller
Sorting bottle for foreign
materials, foreign glass, dirt's
Preliminary washing for dirt
Uncaser
Bottle Washer
Crate and bottle separated
Bottle to bottle washer
Crate to Crate washer
4 Controlling parameters
Temp, chemical (caustic),
Physical & Time.
Blender
Crown
Check mat Inspection
Over fill/ Under fill/ not crowned
Filler
Product filled
Date Code
The CDE manager will
approve the spare part
requisition.
Treated water + Final Syrup + Co2
Water is deaerated
Air & Liquid dissolved by saturation
pressure
Packing,
Palletizing and
ready for
e CDE planner will generate a
work order requesting the
required spare parts as per
the assessment.
Physical check
Wash ability
EBI Check
Wrong size bottle
Neck finish
Residual
Side wall
Capture the
Production
On IPR Every hour
PET Production Process
Sorting & loading
Crate Distiller
Sorting bottle for foreign
materials, foreign glass, dirt's
Preliminary washing for dirt
Uncaser
Bottle Washer
Crate and bottle separated
Bottle to bottle washer
Crate to Crate washer
4 Controlling parameters
Temp, chemical (caustic),
Physical & Time.
Blender
Crown
Check mat Inspection
Over fill/ Under fill/ not crowned
Filler
Product filled
Date Code
The CDE manager will
approve the spare part
requisition.
Treated water + Final Syrup + Co2
Water is deaerated
Air & Liquid dissolved by saturation
pressure
Packing,
Palletizing and
ready for
e CDE planner will generate a
work order requesting the
required spare parts as per
the assessment.
Physical check
Wash ability
EBI Check
Wrong size bottle
Neck finish
Residual
Side wall
Capture the
Production
On IPR Every hour
UTILITY
Water
Sugar
Bore hole (raw water)
High quality sugar
Softener
Sand filter
Simple syrup prepared with only sugar & water and
To boiler
Carbon filter
will be pasteurized till 80◦c ready for final syrup
TO cooler
RO
preparation
To washer
UV (Ready for production input)
Final syrup preparation
Chiller ( Central cooling system)
Concentration will be prepared (agitator)
Batch preparation method
Steam for bottle washer
Syrup tank
For automation (compressed gas)
CIP
Compressor
Compressed gas
Boiler
Oil free (Counter pressure)
Steam generate
Oil injected (Production line &utility automation )
Softener
Sand filter
To boiler
Carbon filter
Generator
TO cooler
RO
2 x 2000 Kva
To washer
UV (Ready for production input)
2 x 1500 Kva
Engineering
SHEQ
Legal req. & KORE Req.
Critical KPI
Major activities incorporated
LTIR (any incident) 0.17
Safety
EUR 0.44 target
Quality
WUR 2.69 target
Maintenance
Near miss
Crash rate
SHEQ Manager
EOSH Coordinator
Safety KPI
Monitors EOSH performance
Business sys. Coordinator
Manages internal & external audits
Documentation (achiever +)
Training
External communication
Microbiologists
GMP technology
Water & beverage sample check
QAT
QC
QAQC