CFM LEAP - 1A NEO differences from CEO 0835/TA34-LEAPSTD-R1 26Jan2018 Viewing of these notes are a pre-requisite to completing the P E R book to extend your A3 or A4 Authority to the Airbus Single Aisle New Engine Option (CFM LEAP 1A) aircraft. 0835/TA34-LEAPSTD-R1 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) 0835/TA34-LEAPSTD-R1 This document must be used for training purposes only. Under no circumstances should this document be used as a reference. It will not be updated. All rights reserved No part of this manual may be reproduced in any form, by photostat, microfilm, retrieval system, or any other means, without the prior written permission of AIRBUS S.A.S. AIRBUS Environmental Recommendation. Please consider your environmental responsability before printing this document. A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION INTRODUCTION The CFM LEAP-1A engine is an axial flow, dual-rotor, variable stator, high bypass ratio power plant. These engines power the A319, A320 and A321 aircraft of the Single Aisle (SA) New Engine Option (NEO) family. These engines reduce fuel consumption, air pollution and noise. CFM International is a joint venture of GE and Safran Group's Snecma. CFM LEAP-1A engines are available in several thrust ratings from 23000 lbs (10400 kg) to 33000 lbs (14900 kg). For each model, the basic thrust ratings are referred with "1", reduced thrust ratings are referred with "2", increased thrust ratings are referred with "3". UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 1 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 INTRODUCTION UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 2 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION INSTALLATION The engine is attached to the pylon by forward and aft mounts to transmit the engine and thrust loads. The pylon connects the engine to the wing structure. The engine nacelle: - Ensures smooth airflow both around and into the engine, - Protects the engine and the engine accessories, - Provides engine noise attenuation, - Permits access to the engine & its components for servicing. The Powerplant major components are: - Air Intake (or inlet) Cowl, - Fan Cowl Doors with 3 latches, - Thrust Reverser Cowl Doors with 8 latches, - Engine Build up, - Exhaust Nozzle and Plug. NOTE: A Fan Cowl loss prevention system is installed: - Mechanically with a flag, - Electrically monitored by proximity switches. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 3 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 INSTALLATION UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 4 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 INSTALLATION UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 5 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 THIS PAGE INTENTIONALLY LEFT BLANK UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 6 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION ENGINE LP SHAFT The CFM LEAP-1A is a high bypass ratio (BPR 11:1) dual spool turbofan. The Low Pressure system is a direct drive architecture including: - 18 blades -3 - -D woven carbon fiber composite fan (and composite fan case). The fan supplies most of the engine thrust. The air produced by the fan is known as secondary or bypass airflow. - A 3 stage booster supplies air to the engine core. This is primary airflow. - 7 stage Low Pressure Turbine (LPT). The speed of the LP rotor is indicated on the ECAM as N1. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 7 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 ENGINE - LP SHAFT UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 8 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION ENGINE (continued) HP SHAFT AND COMBUSTION CHAMBER The High Pressure (HP) rotor is made up of 10 stages HP Compressor (HPC) driven by two stages HP Turbine (HPT). The speed of the HP rotor is indicated on the ECAM as N2. The annular combustion chamber is installed between the HPC and HPT. It has ports for 19 fuel nozzles and 2 igniter plugs. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 9 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 ENGINE - HP SHAFT AND COMBUSTION CHAMBER UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 10 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION ENGINE (continued) TRANSFER & ACCESSORY GEARBOXES During starting, the pneumatic Starter provides torque to the Internal Gearbox (IGB) through the Transfer gearbox (TGB). When engine runs, the HPC shaft drives the Accessory Gearbox (AGB) accessories through the IGB and the TGB. The fuel pump, lubrication unit, hydraulic pump, Integrated Drive Generator (IDG) and FADEC Permanent Magnetic Alternator (PMA) are all driven by AGB. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 10a A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 ENGINE - TRANSFER & ACCESSORY GEARBOXES UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 11 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION FUEL AND STARTING Fuel from the Aircraft tanks is pressurized, filtered, metered and supplied at the pressure and flow rate necessary to enable stable engine operations during all the phases. The metered Fuel Flow is sent to the fuel nozzles for combustion and the Servo Fuel is supplies fuel-operated components. The engine fuel system comprises: - Main Fuel Pump (MFP), - Fuel Filter, - Fuel/Oil Heat exchangers (FOHX), - Fuel Metering Unit (FMU), - Split Control Unit/Servo Valve Assembly (SCU/SVA), - 19 Fuel nozzles, - Fuel Return Valve (FRV). The Aircraft Pneumatic system supplies the bleed air for Engine starting via a bleed duct on the LH side, a Starter Air Valve (SAV) and the Air Turbine Starter (ATS). Two igniters can produce sparks within the combustion chamber to ignite the air/fuel mixture. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 12 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 FUEL AND STARTING UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 13 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION AIR SYSTEMS The Compressor Airflow Control is done via the following: - Variable Bleed Valves (VBVs) modulate primary airflow, - Variable Stator Vane (VSV) system controls the amount of airflow in HPC, - Start Bleed/Booster Anti Ice (SB/BAI) system eases starting and avoid icing on booster inlet using 7th HPC air discharge, - Transient Bleed Valve (TBV) system discharges part of the HPC 10th stage air to unload the compressor. The HP Turbine blades are internally cooled. The HP and LP Turbines' cases are externally cooled by fan air. The Engine core compartment and accessories are ventilated. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 14 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 AIR SYSTEMS UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 15 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION OIL SYSTEM The oil system lubricates the engine bearings and gears. The oil is supplied by the lubrication unit, cooled, filtered and scavenge back to the storage oil tank. A vent circuit balances the internal air pressures. The supply oil, cooled oil and the return oil parameters are monitored for ECAM warnings and indications. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 16 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 OIL SYSTEM UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 17 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION PROPULSION CONTROL SYSTEM (PCS) - FADEC The Propulsion Control System (PCS) regroups the: - FADEC system consists of 2 Electronic Engine Control (EEC) units and a Pressure Sub-System (PSS) box. - Engine Interface Unit (EIU). In order to increase engine reliability and efficiency, the FADEC gives the full range of engine control to achieve steady state and transient engine performances when operated in combination with aircraft subsystems. The EEC controls the operation of the following: - Engine control for thrust setting in Manual and Auto thrust Modes, - Thrust Control Malfunction (TCM) protection, - Engine airflow control, - Combustor fuel metering valve, - Control and monitoring sensing, - Ignition and starting systems, - Command and monitoring of the thrust reverser system, - Fault detection, isolation, annunciation and transmission to the A/C (BITE). When the engine is running, power for FADEC operation is supplied by a Permanent Magnet Alternator driven by the gearbox. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 18 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PROPULSION CONTROL SYSTEM (PCS) - FADEC UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 19 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION PROPULSION CONTROL SYSTEM (PCS) - FADEC (continued) PROPULSION CONTROL SYSTEM - EIU The EIU is an interface concentrator between the airframe and the corresponding engine. Two EIUs are installed in the A/C. EIU-1 interfaces with Engine 1 and EIU-2 interfaces with Engine 2. The main functions of the EIU are: - To concentrate data from cockpit panels and different aircraft systems to the associated EECs on each engine, - To ensure the segregation of the two engines, - To give to the airframe the necessary logic and information from engine and to other systems (APU, ECS, Bleed Air, Maintenance), - To give to the FADEC system some necessary logic and information from systems (example: flight/ground status). The Fan Cowl latches of the A320 NEO are monitored by proximity switches which send their position signals to the EIU. The EIU transfers signals to the Flight Warning Computer (FWC) for associated cockpit warnings based on specific logic conditions. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 20 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PROPULSION CONTROL SYSTEM (PCS) - FADEC - PROPULSION CONTROL SYSTEM - EIU UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 21 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION THRUST REVERSER SYSTEM The flight crew manually selects reverse thrust by lifting the latching levers on the throttle control levers on ground only. The thrust reverser system operates 2 synchronized and mechanically linked translating sleeves, 10 blocker doors with cascade vanes per engine. Isolation Control Unit (ICU) supplies hydraulic power to operate thrust reverser actuators. The EEC in accordance with the EIU control the ICU and Directional Control Unit (DCU) for deploy and stow sequences with 4 actuators. The Spoiler Elevator Computers (SECs) authorize unlocking of Electrical Tertiary Locks (ETLs). For maintenance or dispatch the reverser system can be inhibited. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 22 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 THRUST REVERSER SYSTEM UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 23 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION CONTROL AND INDICATING This section will highlight the control panels and indications for the engines. CONTROL PANELS The engines are controlled by throttle control levers which are installed on the center pedestal. They can only be moved manually. For reverse thrust operation, two latching levers let the throttle control levers move rearward into the reverse thrust section. The A320 family aircraft normally operate in the auto thrust mode, when in flight. The autothrust can be disconnected with an instinctive disconnect pushbutton (2 red buttons are installed on the outside of the lever). This lets the engines be controlled in manual thrust mode. The controls for engine starting and shutdown are installed on the center pedestal immediately below the throttle control levers. The engine MAN START switches are installed on the overhead panel. These switches are used to start an engine during a manual start procedure. They are also used during a dry or wet motoring procedure. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 24 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 CONTROL AND INDICATING - CONTROL PANELS UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 25 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION CONTROL AND INDICATING (continued) ECAM ENGINE The engine primary parameters are permanently displayed on the upper ECAM. The engine secondary parameters are presented on the lower ECAM ENGINE page when selected or displayed automatically during engine start or a fault. Some engine parameters are permanently displayed on the CRUISE page in flight. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 26 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 CONTROL AND INDICATING - ECAM ENGINE UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 27 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION MAINTENANCE/TEST FACILITIES On the maintenance panel, the ENG FADEC GND PWR permits to supply the FADEC system for maintenance tasks, when the engines are not running. The Multipurpose Control and Display Unit (MCDU) is used to do PCS tests and for trouble shooting monitored components (computers, sensors, actuators). UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 28 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 MAINTENANCE/TEST FACILITIES UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 29 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION SAFETY PRECAUTIONS When you work on aircraft, make sure that you obey all the Aircraft Maintenance Manual (AMM) safety procedures. This will prevent injury to persons and/or damage to the aircraft. Here is an overview of main safety precautions related to the engines. Make sure that all engine danger areas are as clear as possible to prevent damage to the engine, the aircraft or persons in the area. Be careful: The entry corridor will be closed when the engine power is above the minimum. Make sure that you have fire-fighting equipment available. Do not try to stop the fan from turning by hand. After engine shutdown, let the oil tank pressure bleed off for a minimum of 5 minutes before you remove the tank filler cap. If you do not, pressurized oil can flow out of the tank and cause dangerous burns. The engine ignition system is an electrical system with high energy. You must be careful to prevent electrical shock. Injury or death can occur. Do not do maintenance on the ignition system while the engine operates. Make sure that the engine shutdown occurred more than 5 minutes ago before you continue with the maintenance procedure. Make sure that the thrust reverser is deactivated during maintenance. If not, the thrust reverser can operate accidentally and cause injury to personnel and/or damage to the reverser. When opening the engine cowls: - Respect the wind limitations and the opening/closing sequence, - Always secure cowls with the hold-open rods, - Make sure that the slats are retracted and install a warning notice to prevent slat operation. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 30 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 SAFETY PRECAUTIONS UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 31 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 POWER PLANT CFM LEAP-1A PRESENTATION STORAGE AND PRESERVATION Storage and preservation procedures must be applied to engines which are not operated. The preservation procedures protect the engine against corrosion, liquid and debris entering the engine, and atmospheric conditions during period of inactivity. UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 32 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 STORAGE AND PRESERVATION UM70PZLEAP00008_002 - 70 Power Plant CFM LEAP Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 33 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PNEUMATIC SYSTEM PRESENTATION SYSTEM INTRODUCTION The Airbus Single Aisle family pneumatic system supplies High Pressure (HP) air for: - Air conditioning, - Wing ice protection, - Water Tank pressurization, - Hydraulic reservoir pressurization, - Engine starting, - Fuel tank inerting system. High Pressure air can be supplied from three sources: - The Engine Bleed system, - The APU, - A HP Ground Air source. The pneumatic system operates electro-pneumatically and is controlled and monitored by 2 Bleed Monitoring Computers (BMC 1 & 2). There is one BMC for each engine bleed system. Both BMCs exchange data. In this NEO configuration, one BMC can control & monitor both sides when the other BMC fails. UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 34 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 SYSTEM INTRODUCTION UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 35 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PNEUMATIC SYSTEM PRESENTATION SYSTEM INTRODUCTION (continued) ENGINE BLEED The Engine Bleed Air is pressure and temperature regulated before it supplies the pneumatic system. Air is bled from an Intermediate Pressure (IP) stage (HP4) or the HP10 stage with the High Pressure Valve (HPV) which is used for the pneumatic regulation. The IP check valve gives protection to the IP stage from reverse flow when the HP valve is open. APU BLEED/EXTERNAL AIR The left and right bleed systems are connected by a crossbleed duct. A Crossbleed Valve is used for their interconnection or isolation. The APU is mainly used for bleed air supply on the ground for air conditioning and for engine start. But APU BLEED air can also be used in flight, but limited in altitude. The APU bleed supply is connected to the left side of the crossbleed duct. On the ground, an HP Ground cart can be connected to the left side pneumatic system. The Crossbleed valve has to be opened to supply the right side. NOTE: Note: The Engine Bleed Air System (EBAS) uses electro-pneumatic valves. The HP bleed is only used when the engines are at low power and for engine efficiency the High Pressure Valve (HPV) is kept closed during cruise. The Pressure Regulating Valve (PRV) regulates the bleed air pressure. The PRV is used as a protective shut off valve when the parameters are abnormal. In case of EBAS electrical failure, the PRV operates in back-up pneumatic mode. An Overpressure Valve (OPV) is installed downstream of the bleed valve to give protection to the system if an overpressure condition occurs. On this CFM Leap Engine the OPV is installed in the pylon. The Fan Air Valve (FAV) modulates Fan discharge air through an air-to-air heat exchanger called "Precooler" to reduce the Bleed temperature. BMCs are Dual Channel computers. Each BMC channel A is a full digital channel embedding all the control and monitoring functions. Channel B is a hardware part and back-up channel able to detect system overtemperature. For the monitoring, the BMCs read pressure transducers (upstream / downstream of the PRV), Precooler Differential Pressure and downstream temperature with the Bleed Temperature Sensor (BTS). UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 36 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 SYSTEM INTRODUCTION - ENGINE BLEED & APU BLEED/EXTERNAL AIR UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 37 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PNEUMATIC SYSTEM PRESENTATION SYSTEM INTRODUCTION (continued) LEAK DETECTION Leak detection loops are installed along the hot air supply ducts of the pneumatic system. The loops are made of multiple sensing elements connected in series to the BMCs Overheat Detection System (OHDS). If a leak is detected, a signal is sent to the BMC 1 or 2 which automatically isolates the affected area by closing the crossbleed valve and shutting off the engine bleed on the affected side. The leak detection system is organized into three loops. Here are the loops and the protected areas: - Pylon: dual loop from the precooler to the wing leading edge. - Wing: dual loop from wing leading edge, including the wing air inlet supply, and belly fairing (cross bleed duct, pack supply ducts and APU forward supply duct). - APU: single loop at APU aft supply duct (left hand side of the fuselage) from APU firewall to wheel well area. UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 38 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 SYSTEM INTRODUCTION - LEAK DETECTION UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 39 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PNEUMATIC SYSTEM PRESENTATION CONTROL & INDICATING This section is related to the control panels and indications for the pneumatic system. CONTROL PANEL Controls for the pneumatic system are part of the AIR COND panel and are operated from the overhead panel. UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 40 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 CONTROL & INDICATING - CONTROL PANEL UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 41 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PNEUMATIC SYSTEM PRESENTATION CONTROL & INDICATING (continued) ECAM INDICATION The pneumatic system indications are displayed on the lower part of the ECAM BLEED page: - HPV, PRV positions with delivered bleed pressure and temperature, - APU bleed and crossbleed status. UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 42 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 CONTROL & INDICATING - ECAM INDICATION UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 43 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PNEUMATIC SYSTEM PRESENTATION MAINTENANCE/TEST FACILITIES Using the Multipurpose Control and Display Unit (MCDU), you can have access to the Centralized Fault Display System (CFDS) fault messages of the PNEUMATIC system. BMC1 and BMC2 Built-In Test Equipment (BITE) is standard type 1. UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 44 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 MAINTENANCE/TEST FACILITIES UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 45 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 PNEUMATIC SYSTEM PRESENTATION SAFETY PRECAUTIONS When you do work on the aircraft, make sure that you obey all the Aircraft Maintenance Manual (AMM) safety procedures. This will prevent injury to people and / or damage to the aircraft. Here is an overview of the main safety precautions related to the pneumatic system. Make sure that the pneumatic system is depressurized before you start the work. HP air can cause unwanted pressurization of the aircraft, and injury to personnel. Be careful when you do work on the engine components immediately after the engine shutdown. The engine components can stay hot for one hour. UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 46 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 SAFETY PRECAUTIONS UM36PZ000000005_002 - 36 Pneumatic System Presentation - CFM LEAP © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 47 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 47 FUEL TANK INERTING SYSTEM PRESENTATION GENERAL The Fuel Tank Inerting System (FTIS) decreases the amount of oxygen in the air in the center tank. The FTIS is divided into: - The Inert Gas Generation System (IGGS), - The Conditioned Service Air System (CSAS), - The maintenance/test facilities. The FTIS interfaces with the systems that follow: - Fuel System, - Bleed air supply system, - Environmental Control Systems, - Centralized Fault Display System (CFDS) / ECAM. UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 48 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 GENERAL UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 49 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 47 FUEL TANK INERTING SYSTEM PRESENTATION FUEL TANK INERTING SYSTEM FUNCTIONS Fuel tank flammability is only possible if these three elements are found together: fuel vapor, an ignition source and oxygen. To prevent the risk of fuel tank flammability, the fuel tank inerting system decreases the oxygen concentration (by percentage), in the center tank only. UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 50 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 FUEL TANK INERTING SYSTEM FUNCTIONS UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 51 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 47 FUEL TANK INERTING SYSTEM PRESENTATION SYSTEM INSTALLATION REQUIREMENTS The picture shows the timetable for system installation as required by the FAA and EASA regulations. The system will be part of the fleet in the next years (i.e.: directly installed on new aircrafts or by retrofit). UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 52 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 SYSTEM INSTALLATION REQUIREMENTS UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 53 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 47 FUEL TANK INERTING SYSTEM PRESENTATION FUEL TANK INERTING SYSTEM GENERAL VIEW The Fuel Tank Inerting System (FTIS) has two sub-systems: - The Conditioned Service Air System (CSAS), - The Inert Gas Generation System (IGGS). The CSAS uses hot air from the bleed air system and decreases the air temperature to a level compatible with the IGGS sub-system. The CSAS includes: - The Conditioned service air system Controller Unit (CCU), which does the system control and health monitoring BITE and interfaces with the FWS and CFDS, - A CSAS isolation valve, which gives protection to the system if there is low pressure, over pressure or over temperature, - A heat exchanger to decrease the air temperature. The IGGS uses an Air Separation Module (ASM) to remove oxygen from the conditioned air stream. The ASM makes and separates the Nitrogen Enriched Air (NEA) and Oxygen Enriched Air (OEA). The OEA is then sent overboard. The Dual Flow Shut Off Valve (DFSOV) controls the NEA flow to the center tank and lets the system switch between low/middle/high NEA flows and isolates the IGGS from the fuel tank. The IGGS controller does system control and health monitoring/BITE. The IGGS isolation valve is a solenoid valve. It is spring-loaded closed. During operation the IGGS Controller Unit (ICU) controls the valve to open, to let conditioned air come from the CSAS to the IGGS. It closes if too low pressure and/or overtemperature air come from the heat exchanger. UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 54 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 FUEL TANK INERTING SYSTEM GENERAL VIEW UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 55 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 47 FUEL TANK INERTING SYSTEM PRESENTATION MAINTENANCE/TEST FACILITIES The CCU interfaces with the ICU. The two controllers monitor the operational conditions independently. The CSAS receives temperature data from the ICU and, if necessary, adjusts the temperature. The Centralized Fault Display Interface Unit (CFDIU) gives test functions of the CCU, available through the MCDU in the cockpit. The CCU also has BITE functions of the ICU. UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 56 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 MAINTENANCE/TEST FACILITIES UM47PZ000000001_006 - 47 Fuel Tank Inerting System Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 57 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 30 ICE AND RAIN PROT SYSTEMS PRESENTATION NACELLE/ENGINE AIR INTAKE ICE PROTECTION Engine anti-ice is manually selected by the crew and is available in flight or on the ground with the engine in operation. After its circulation around the inlet, the air is sent overboard. NOTE: Note: With an electrical power supply failure, valves automatically open when the engine operates. When engine anti-ice is selected, the engine idle speed is increased and the TOGA limit (max thrust) is decreased by the FADEC. This signal is sent to the FADEC through the EIU. The ignition system is automatically set to on for the PW6000 and V2500 engines. This is not applicable to the CFM engine. Each engine air intake is protected from ice by an independent air bleed supply from the High Pressure (HP) compressor of that engine. The air is supplied through the engine air intake anti-ice valve. Nacelle anti-ice is manually selected by the crew and is available in flight or on ground with the engine in operation. After its circulation around the inlet, the air is sent overboard. NOTE: Note: With an electrical power supply failure, valves automatically open when the engine operates. When the ENG ANTI ICE P/B is selected to ON, a signal to Electronic Engine Computer (EEC) is sent to open both the Nacelle Anti Ice Valves. The position of the P/B and the valve is monitored by the EIU to compute the bleed decrements. UM30PZ000000002_010 - 30 Ice and Rain PROT Systems Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 58 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 NACELLE/ENGINE AIR INTAKE ICE PROTECTION UM30PZ000000002_010 - 30 Ice and Rain PROT Systems Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 59 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 NACELLE/ENGINE AIR INTAKE ICE PROTECTION UM30PZ000000002_010 - 30 Ice and Rain PROT Systems Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 60 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP POWER PLANT (LEVEL1) TP REV 6 THIS PAGE INTENTIONALLY LEFT BLANK UM30PZ000000002_010 - 30 Ice and Rain PROT Systems Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 61 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION GENERAL The oxygen system supplies crew and passengers with oxygen in case of cabin depressurization. The oxygen system has three different subsystems: - cockpit Crew Oxygen System: the oxygen is supplied from a high pressure oxygen cylinder to quick donning masks in the cockpit (For NEO aircraft, two segregated oxygen systems supplied by a high-pressure oxygen cylinder for each), - passenger Oxygen System: the passenger and cabin attendant oxygen system is supplied by chemical oxygen generator units, - portable Oxygen System: it has a high pressure portable cylinders with continuous flow type masks and smoke hoods. UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 62 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 GENERAL UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 63 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION COCKPIT CREW OXYGEN SYSTEM The cockpit crew oxygen system supplies oxygen to the flight crew, in case of a sudden decrease in cabin pressurization or if there are smoke or dangerous gases in the cockpit. CREW OXYGEN SUPPLY FOR CEO The cockpit crew oxygen system has a high-pressure oxygen cylinder that can be isolated for maintenance by an ON/OFF valve. A pressure regulator reduces the high pressure to a supply low pressure to the masks via a supply valve. The supply valve can be switched off from the cockpit for maintenance action as well as in ground configuration. The system is protected if an overpressure occurs in a high or low-pressure circuit. The overpressure is vented overboard. The oxygen pressure condition is indicated on the DOOR/OXY page of the ECAM system. UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 64 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 COCKPIT CREW OXYGEN SYSTEM - CREW OXYGEN SUPPLY FOR CEO UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 65 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION COCKPIT CREW OXYGEN SYSTEM (continued) CREW OXYGEN SUPPLY FOR NEO The cockpit crew oxygen system has two segregated oxygen systems, each supplied by a high-pressure oxygen cylinder. Each oxygen cylinder can be isolated for maintenance by an ON/OFF valve. Each system is equipped with a pressure regulator which reduces the high pressure to supply low pressure to the masks, via a supply valve. The supply valves can be switched off from the cockpit for maintenance action as well as in ground configuration. The systems are protected if an overpressure occurs in high or low-pressure circuits. The overpressure is vented overboard. Both oxygen systems pressure condition are indicated on the DOOR/OXY page of the ECAM system. UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 66 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 COCKPIT CREW OXYGEN SYSTEM - CREW OXYGEN SUPPLY FOR NEO UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 67 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION COCKPIT CREW OXYGEN SYSTEM (continued) CREW OXYGEN MASKS To use the mask the crew member squeezes the red grips to pull the mask out of the box, and this action causes the mask harness to inflate to put the mask on. With the mask in position and the red grips released, the oxygen mask will be supplied with oxygen. A mask-mounted regulator supplies a mixture of air and oxygen or pure oxygen, or gives emergency pressure control. With the regulator set to NORMAL, the user breathes a mixture of cabin air and oxygen up to the cabin altitude at which the regulator supplies 100% oxygen. The user can select 100%, in that case the regulator supplies pure oxygen at all cabin altitudes. Depending on the situation, the user can use the emergency rotating knob and receive a maximum of oxygen or with the button pressed, the oxygen system can be tested. A microphone is installed in the mask. A flow blinker flashes when there is an oxygen flow. The TEST AND RESET control enables the oxygen flow to be tested as well as to reset the oxygen system. UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 68 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 COCKPIT CREW OXYGEN SYSTEM - CREW OXYGEN MASKS UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 69 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION CABIN OXYGEN SYSTEM The fixed oxygen system in the cabin supplies oxygen to passengers and cabin crew in case of cabin depressurization. It has containers with two to four masks and a chemical oxygen generator. The oxygen containers contain the chemical oxygen generator and the masks. In case of cabin depressurization the container doors open automatically and the oxygen masks drop out. The container doors can also be opened from the cockpit or manually with a special tool placed in the cabin crew workstation. By pulling the mask the oxygen generator is activated and produces pure oxygen to the masks for a limited time. UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 70 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 CABIN OXYGEN SYSTEM UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 71 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION PORTABLE OXYGEN SYSTEM A portable oxygen bottle and Portable Breathing Equipment (PBE) are installed in the cockpit. Portable oxygen bottles and PBE are installed in the cabin. UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 72 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 PORTABLE OXYGEN SYSTEM UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 73 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION CONTROL AND INDICATING The oxygen control panel, for crew and passengers, is part of the cockpit overhead panel. The CREW SUPPLY P/B in OFF position shuts off the supply from the oxygen cylinder(s) to the crew masks. The MASK MAN ON P/B electrically controls the opening of the oxygen container doors. This will be indicated by the SYS ON light. To reset the passenger oxygen system the TMR RESET P/B has to be pressed. The P/B also indicates a fault in the system. UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 74 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 CONTROL AND INDICATING UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 75 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 OXYGEN PRESENTATION SAFETY PRECAUTIONS When you work on the oxygen system, make sure that you obey all the Aircraft Maintenance Manual (AMM) safety procedures. This will prevent injury to persons and/or damage to the aircraft. Here is an overview of main safety precautions relative to the oxygen system. Clean the tools and make sure that your hands are clean (no grease) to prevent risk of contamination of the oxygen system. Be sure that any unwanted particles get into the oxygen system they can cause damage to the system. Be carefully during removal / installation or transportation of the oxygen chemical generator. Do not pull the safety pin, which will activate the oxygen chemical generator (when activated the generator becomes very hot). UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 76 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP AIRFRAME (LEVEL1) TP REV 6 SAFETY PRECAUTIONS UM35PZ000000002_003 - 35 Oxygen Presentation © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 77 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THIS PAGE INTENTIONALLY LEFT BLANK UM70IZLEVEL0302_001 - Engine System Control and Indicating (CFM LEAP) © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 78 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING AND CLOSING OF ENGINE COWL DOORS OPENING OF THE ENGINE FAN COWL DOORS Before working on the engine, safety precautions have to be taken. WARNING: KEEP PERSONNEL AND EQUIPMENT CLEAR OF THE FAN COWL DOORS WHEN THE HOLD OPEN RODS ARE NOT LOCKED. THE COWL DOORS CAN CLOSE QUICKLY AND INJURY TO PERSONS OR DAMAGE TO EQUIPMENT CAN OCCUR. DO NOT ATTEMPT TO OPEN THE FAN COWL DOORS IF THE WIND SPEED IS HIGHER THAN 74 KM/H (40 MPH). IF THE WIND MOVES THE FAN COWL DOOR, INJURY TO PERSONS AND/OR DAMAGE TO THE ENGINE CAN OCCUR. In the cockpit, make sure that the ENG MODE rotary selector is in the NORM position. Make sure that the ENG MASTER 1(2) lever was in the OFF position not less than five minutes before you do this procedure. Put WARNING NOTICE(S) in position to tell persons not to operate the ENG MODE rotary selector and the ENG MASTER 1(2) lever. On the ENG section of maintenance panel 50VU, make sure that the ON legend of the FADEC GND PWR 1(2) pushbutton switch is off. Put WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2). Make sure that the slats are retracted. Put WARNING NOTICE(S) in the cockpit to tell persons not to move the slat control lever. It is possible to do this task with one person, but for convenience (wind gust, fan cowl door weight), two persons are recommended. On the engine, push the trigger to release the latch handles and pull the L1, L3 and L2 latch handles. NOTE: When the forward latch is open, the cowl loss prevention flag is deployed on the left fan cowl door. If the flag is not deployed on the left fan cowl door, you must examine the system for blockage. Move the Fan Cowl Door (FCD) in order to generate a gap between fan cowl door and the air intake cowl. In the fan cowl door forward position, pull the fan cowl door in order to open it to the fully open position (53.5º). Make sure that the front Hold Open Rod (HOR) is locked correctly (the green mark comes into view). NOTE: The front HOR is permanently attached to the engine. Get access to the rear HOR and move the lock ring to release the rod from its stowage bracket on the fan cowl. Attach the rear HOR to the fitting on the engine case. Pull the fan cowl to correctly lock the rear HOR (the green mark comes into view). WARNING: MAKE SURE THAT EACH INDICATOR OF THE HOLD-OPEN RODS IS GREEN (LOCKED). IF IT IS NOT GREEN, INJURY TO PERSONNEL AND DAMAGE TO EQUIPMENT CAN OCCUR. If required, repeat this procedure for the other FCD. Make an entry in the logbook. CAUTION: DO NOT OPEN THE FAN COWL IF THE WING LEADING EDGE SLATS ARE EXTENDED. DAMAGE TO THE FAN COWL, WING LEADING EDGE SLATS AND WING CAN OCCUR. UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 79 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING OF THE ENGINE FAN COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 80 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING OF THE ENGINE FAN COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 81 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING OF THE ENGINE FAN COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 82 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING AND CLOSING OF ENGINE COWL DOORS OPENING OF THE ENGINE THRUST REVERSER COWL DOORS If necessary, repeat the sequence to open the other Thrust Reverser Cowl. Do the deactivation of the thrust reverser system for maintenance: On the Isolation Control Unit (ICU), move and secure the lever to the INHIBITED position. At 6 o'clock position, open the two Latch Access Doors. Open the latches in sequence: L1, L2, L3.1, L3.2, L4.1, L4.2, LACC-1 and LACC-2. NOTE: LACC = Latch Aft Core Cowl CAUTION: DO NOT OPEN THE THRUST REVERSER COWLS WHEN THE TRANSLATING COWL IS DEPLOYED. DO NOT DEPLOY THE TRANSLATING COWL WHEN THRUST REVERSER COWLS ARE OPEN. IF YOU DO NOT OBEY THESE INSTRUCTIONS, THE THRUST REVERSER COWLS CAN TOUCH THE WING AND DAMAGE CAN OCCUR. Connect the hand pump flexible hose to the opening actuator connection fitting and operate the pump until the actuator opens the thrust reverser cowl to 25º. NOTE: The opening actuator is fitted with a pressure indicator that extrudes when pressurized. Release and extend the Hold Open Rod. Adjust it as necessary and attach it to the HOR engine support bracket. Operate the pump until the HOR is autolocked. Make sure that the HOR is completely extended and correctly locked (green band visible). NOTE: The Thrust Reverser Cowl fully open position is 45º. Manually release the pressure from the actuator. UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 83 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING OF THE ENGINE THRUST REVERSER COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 84 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING OF THE ENGINE THRUST REVERSER COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 85 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING OF THE ENGINE THRUST REVERSER COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 86 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING AND CLOSING OF ENGINE COWL DOORS CLOSING OF THE ENGINE THRUST REVERSER COWL DOORS Pay attention of the warnings and cautions mentioned for Fan and Thrust Reverser cowls opening. Make sure that you did the deactivation of the thrust reverser system for maintenance. Connect the hand pump flexible hose to the opening actuator connection fitting and operate the pump to unload the Hold Open Rod. Move the ring to unlock the HOR and visually check that the red strip indicator is visible. Connect the HOR to its storage fitting. Manually release the pressure from the actuator to close the cowl. If necessary, repeat the operation with the other cowl. Close the thrust reverser cowl latches in the sequence that follows: LACC-2, LACC-1, L4.1, L4.2, L3.2, L3.1, L2 and L1. Close the two Latch Access Doors. Make sure that the work area is clean and clear of tool(s) and other items. Do the reactivation of the thrust reverser system for maintenance: on the ICU, move and secure the lever to the ACTIVE position. UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 87 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 CLOSING OF THE ENGINE THRUST REVERSER COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 88 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 CLOSING OF THE ENGINE THRUST REVERSER COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 89 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THIS PAGE INTENTIONALLY LEFT BLANK UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 90 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OPENING AND CLOSING OF ENGINE COWL DOORS CLOSING OF THE ENGINE FAN COWL DOORS Manually lift and hold the left fan cowl door at the lower edge so that the weight is not on the Hold Open Rods (HOR). Move the attachment lock on the rear HOR to release it from the fitting on the engine. Stow the rear HOR to the stowage bracket located on the fan cowl door. From the outside of the forward fan area, secure the FCD with one hand and unlock the primary lock of the front HOR (red band visible on the middle sleeve). Lift the FCD to unlock the secondary lock. Carefully lower the FCD to the closed position. Push on the fan cowl door to engage the spigots and the front upper and lower locators. If necessary, repeat the operation for the other FCD. Engage and push each latch handle in sequence: L2, L3 and L1. On the left fan cowl door, make sure that the flag is fully retracted inside its receptacle. Make a record in the aircraft logbook to tell that you closed the fan cowl doors. The proximity sensors installed on the latch keepers detect improper latching and trigger the relative ECAM indication. UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 91 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 CLOSING OF THE ENGINE FAN COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 92 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 CLOSING OF THE ENGINE FAN COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 93 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 CLOSING OF THE ENGINE FAN COWL DOORS UM70Y2LEAP00006_002 - Opening & Closing of Engine Cowl Doors © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 94 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THRUST REVERSER HANDLING (2/3) T/R MAINTENANCE PRACTICES & DEACTIVATION / REACTIVATION MAIN ELEMENTS The Thrust Reverser main elements for Maintenance Practices & Deactivation / Reactivation are the Isolation Control Unit (ICU), Synchronized Locking Feedback Actuators (SLFAs), Synchronized Manual Locking Actuator (SMLA) with its Manual Drive Unit (MDU), Synchronized Non Locking Actuator (SNLA) with its MDU, Electric Tertiary Lock (ETL) and the inhibition pin. UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 95 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 T/R MAINTENANCE PRACTICES & DEACTIVATION / REACTIVATION MAIN ELEMENTS UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 96 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THRUST REVERSER HANDLING (2/3) THRUST REVERSER DEACTIVATION AND LOCKOUT Thrust reverser deactivation for ground maintenance: - Apply the applicable safety precautions. - Turn the inhibit lever to the inhibited position and secure it with the lockout pin. Thrust reverser deactivation for flight: - Apply the applicable safety precautions. - Do the Thrust Reverser deactivation for ground maintenance. - Install the translating sleeve lockout pin. - Check for the Thrust Reverser deactivation warning on the EWD. - Make the corresponding entry in the logbook and put a warning notice in the cockpit. UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 97 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THRUST REVERSER DEACTIVATION AND LOCKOUT UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 98 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THRUST REVERSER DEACTIVATION AND LOCKOUT UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 99 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THRUST REVERSER DEACTIVATION AND LOCKOUT UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 100 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 THRUST REVERSER HANDLING (2/3) MAINTENANCE PRACTICES ON T/ R TRANSLATING SLEEVES Manual extension of the thrust reverser translating sleeves: - Apply the applicable safety precautions, - Open the fan cowl doors, - Do the deactivation of the thrust reverser system for maintenance, - Do the deactivation of the ETL with the deactivation lever. - Unlock the SLFA primary locks on both sides, - Manually deploy the translating sleeves by turning one MDU drive clockwise with a 3/8 inch square drive tool, - Secure the T/R translating sleeves with the SMLA locking handle. NOTE: The SMLA locking procedure is only done during maintenance. When the maintenance is complete, you must do the unlocking procedure. Never permit flight with a synchronized manual locking actuator in the locked condition. MDU drive tool characteristics: max speed 400 rpm, max torque 5 Nm (3.7 lbf.ft). UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 101 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 MAINTENANCE PRACTICES ON T/ R TRANSLATING SLEEVES UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 102 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 MAINTENANCE PRACTICES ON T/ R TRANSLATING SLEEVES UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 103 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 MAINTENANCE PRACTICES ON T/ R TRANSLATING SLEEVES UM70Y3LEAP00006_002 - Thrust Reverser Handling © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 104 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 POWER PLANT SYSTEM LINE MAINTENANCE (LEAP) ENGINE OIL SERVICING CAUTION: The engine should be shut down for at least 5 minutes prior to oil servicing. This allows the residual pressure in the oil tank to decrease. If you open the filler cap when there is pressure in the tank the hot oil can spray out and burn you. NOTE: Oil must be added not less than five minutes and not more than 60 minutes after engine shutdown to prevent over-servicing. Do not apply more force than necessary to the handle to open the filler cap. Procedure: - open the engine oil servicing access door on right fan cowl, - check oil level on the sight gage on the oil tank, - clean the oil tank scupper to prevent contamination during servicing, - lift the filler cap handle to vertical (unlocked position), - turn the filler cap handle counterclockwise against its stop to disengage the locking device and remove the filler cap, - add approved oil as necessary up to the MAX mark on the sight gage, - examine the O-ring seal on the filler cap for good condition and installation, - install the filler cap with the handle in the vertical position, - turn the handle clockwise against its stop to engage the locking device and push it down to the locked position, - make sure the filler cap is correctly installed, - close the engine oil servicing access door. UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 105 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 ENGINE OIL SERVICING UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 106 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 POWER PLANT SYSTEM LINE MAINTENANCE (LEAP) OIL DEBRIS MONITOR (ODM) The Oil Debris Monitoring Sensor (ODMS) is used to collect ferrous particles from the scavenge oil before returning to the tank. It is installed in the de-aerator at the top of the oil tank assembly. When ferrous particles are captured, the ODMS sends an output pulse (proportional to the particles mass) to the ODM Unit (ODMU). The ODMU amplifies the signal, compares it with a pre-determined threshold and sends it to the Electronic Engine Control (EEC) B. If the threshold is exceeded, the EECs will generate the ECAM message: ENG X OIL CHIP DETECTED. This leads to inspect the ODMS for contamination on the magnetic tip. If no findings, clean and reinstall the ODMS and perform an oil debris reset and a FADEC test via the MCDU. If you find oil debris, do a check of the A, B, C, Accessory Gearbox (AGB) and Transfer Gearbox (TGB) sumps scavenge screen plugs for further troubleshooting. UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 107 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OIL DEBRIS MONITOR (ODM) UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 108 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 POWER PLANT SYSTEM LINE MAINTENANCE (LEAP) OIL DEBRIS MONITOR (ODM) (continued) OIL SCAVENGE PROTECTION The five scavenge pumps of the Lubrication Unit are protected by two scavenge screen plugs named the Triple Stage Scavenge Screen Plug (AGB sump, A sump, B sump) and the Double Stage Scavenge Screen Plug (C sump, TGB sump). Each scavenge screen plug is provisioned to incorporate a magnetic bar in its core. If the scavenge screen plugs have to be inspected, first drain the Lubrication Unit, then extract the two scavenge screen plugs to collect and analyze the pollution for each sump. UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 109 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 OIL DEBRIS MONITOR (ODM) - OIL SCAVENGE PROTECTION UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 110 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 POWER PLANT SYSTEM LINE MAINTENANCE (LEAP) MEL / DEACTIVATION START VALVE MANUAL OPERATION In case of an electrical failure of the Start Air Valve (SAV), the SAV can be operated manually to start the engine. The aircraft may be dispatched per MEL with the valve INOP closed. WARNING: STAY AWAY FROM THE DANGER AREAS AT THE FRONT AND THE SIDES OF THE ENGINE DURING OPERATION. THE SUCTION IS SUFFICIENT AT THE AIR INTAKE COWL TO PULL A PERSON INTO (IN PART OR FULLY) THE ENGINE. THIS CAN KILL A PERSON OR CAUSE A BAD INJURY. - First establish the communication with the cockpit (Interphone jack on engine inlet cowl or any other means of communication), - Insert a 3/8" square drive extension into the SAV manual wrench socket through the flap valve on the lower part of the LH fan cowl, - Make sure that the SAV is in the closed position (the valve is spring-loaded to the close position), - On command from the cockpit, turn the valve shaft counterclockwise to its stop, this opens the butterfly valve, - Hold the valve open until the cockpit requests to close the valve, - Remove the tool and leave the position through the safety corridor. UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 111 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 MEL / DEACTIVATION - START VALVE MANUAL OPERATION UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 112 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 POWER PLANT SYSTEM LINE MAINTENANCE (LEAP) IDG SERVICING The Integrated Drive Generator (IDG) is monitored by several devices: an internal oil level sensor, a mechanical filter Differential Pressure Indicator (DPI), a sight glass, two internal oil temperature sensors (in and out heat exchanger circuit connections). The accurate oil level depends on the detected temperature displayed on the ELEC System page. Let the oil become stable for a minimum of five minutes after engine shutdown. For IDG oil level check, an access panel is located on the lower part of the left fan cowl. If the level is below the middle of the green band, add oil. In case of over servicing (cold oil above the yellow band or hot oil in the yellow band), it is necessary to drain the excess. For IDG oil servicing, the left fan cowl has to be open to access the pressure filling and overflow ports. If the IDG oil filter DPI is extended (red button visible), do the relative troubleshooting procedure. UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 113 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 IDG SERVICING UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 114 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 POWER PLANT SYSTEM LINE MAINTENANCE (LEAP) SAFETY PRECAUTIONS Follow the General Warnings and Cautions, related Safety Data and Standard Precautions for Maintenance Procedures. UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 115 A319/A320/A321 TECHNICAL TRAINING MANUAL T1+T2 Mechanical and Avionics A319/A320/A321 CFM LEAP 70-STANDARD PRATICES - ENGINES TP REV 6 SAFETY PRECAUTIONS UM70BALEAP00006_002 - Power Plant System Line Maintenance © AIRBUS SAS 2014 All rights reserved. Confidential and proprietary document. Page 116 © AIRBUS SAS 2015. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS SAS. No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS. This document and its content shall not be used for any purpose other than for which it is supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the supporting grounds for these statements are not shown, AIRBUS SAS will be pleased to explain the basis thereof. AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks. © AIRBUS SAS 2015. All rights reserved. Confidential and proprietary document. This document and all information contained herein is the sole property of AIRBUS SAS. No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of AIRBUS SAS. This document and its content shall not be used for any purpose other than for which it is supplied. The statements made herein do not constitute an offer. They are based on the mentioned assumptions and are expressed in good faith. Where the supporting grounds for these statements are not shown, AIRBUS SAS will be pleased to explain the basis thereof. AIRBUS, its logo, A300, A310, A318, A319, A320, A321, A330, A340, A350, A380, A400M are registered trademarks.