ENGINEERING MANAGEMENT CONTROLLING GROUP 6 GIRON,�MIRACLE� CASUPANAN,�KATRINA�ELISHAH LAYUG,�ANNA�JANINA� BONETE,�CYNTHIA GROUP 6 CONTROLLING GIRON REFERS TO THE “PROCESS OF ASCERTAINING WHETHER ORGANIZATIONAL OBJECTIVES HAVE BEEN ACHIEVED; IF NOT, WHY NOT; AND DETERMINING WHAT ACTIVITIES SHOULD THEN BE TAKEN TO ACHIEVE OBJECTIVES BETTER IN THE FUTURE.” Control refers to the actions made to ensure that activities performed match the desired activities and goals that have been set. GROUP 6 GIRON IMPORTANCE OF CONTROLLING When controlling is properly implemented, it will help organization achieve its goal in the most efficient and effective manner possible. GROUP 6 STEPS IN CONTROL PROCESS 1 ESTABLISHING PERFORMANCE OBJECTIVES AND STANDARDS 2 MEASURING ACTUAL PERFORMANCE 3 COMPARING ACTUAL PERFORMANCE TO OBJECTIVES AND STANDARDS 4 TAKING NECESSARY ACTION GROUP 6 ESTABLISHING PERFORMANCE OBJECTIVES AND STANDARDS CASUPANAN • In�controlling,�what�has�to�be�achieved�must�first�be�determined.� 1. Sales targets – which are expressed in quantity or monetary terms; 2. Production targets – which are expressed in quantity or quality 3. Worker attendance – which are expressed in terms of rate of absences; 4. Safety record – which is expressed in number of accidents for given periods. 5. Supplies used- which are expressed in quantity or monetary terms for given periods. GROUP 6 MEASURING ACTUAL PERFORMANCE LAYUG There is a need to measure actual performance so that when shortcomings occur, adjustments could be made. The adjustments will depend on the actual findings. The measuring tools will differ from organization to organization, as each have their own unique objectives. Some firms, for instance, will use annual growth rate as standard basis, while other firms will use some other tools like the market share approach and position in the industry. GROUP 6 BONETE COMPARING ACTUAL PERFORMANCE TO OBJECTIVES AND STANDARDS Once actual performance has been determined, this will be compared with what the organization seeks to achieve. Actual production output, for instance, will be compared with the target output. Example: A construction firm entered into a contract with the government to construct a 100 km roadwithin ten months. It would, then, reasonable for management to expect at least 10kms to be constructed every month. As such, this must be verified every month, or if possible, every week. GROUP 6 3 TYPES OF CONTROL 1 FEEDFORWARD CONTROL WHEN MANAGEMENT ANTICIPATES POTENTIAL PROBLEMS AND PREVENTS THEIR OCCURRENCE. EXAMPLE: The manager of a chemical manufacturing firm makes sure that the best people are selected and hired to fill jobs. Materials required in the production process are carefully checked to detect defects. The foregoing control measures are designed to prevent wasting valuable resources. If these measures are not undertaken, the likelihood that problems will occur is always present. CASUPANAN GROUP 6 GIRON TAKING NECESSARY ACTION The purpose of comparing actual performance with the desired result is to provide management with the opportunity to take corrective action when necessary. Citing the previous example if the management of the construction firm found out that only 15kms were finished after 2 months, then any of the following actions may be undertaken: 1. Hire additional personnel; 2. Use more equipment; or 3. Require overtime. GROUP 6 3 TYPES OF CONTROL 2 CASUPANAN CONCURRENT CONTROL UNDERTAKEN WHEN OPERATIONS ARE ALREADY ON GOING AND ACTIVITIES TO DETECT VARIANCES ARE MADE. EXAMPLE: THE�MANAGER�OF�A�CONSTRUCTION�FIRM�CONSTANTLY�MONITORS�THE� PROGRESS�OF�THE�COMPANY'S�PROJECT.�When�construction�is�behind� schedule,�corrective�measures�like�the�hiring�of�additional�manpower�are� made. GROUP 6 3 TYPES OF CONTROL 3 CASUPANAN FEEDBACK CONTROL • UNDERTAKEN WHEN INFORMATION IS GATHERED ABOUT A COMPLETED ACTIVITY IN ORDER THAT EVALUATION AND STEPS FOR IMPROVEMENT ARE DERIVED. CORRECTIVE ACTIONS AIMED AT IMPROVING FUTURE ACTIVITIES ARE FEATURES OF FEEDBACK CONTROL. EXAMPLE: THE�SUPERVISOR�WHO�DISCOVERS� THAT�CONTINUOUS�OVERTIME�WORK� FOR�FACTORY�WORKERS�LOWERS�THE� QUALITY�OF�OUTPUT.�THE�FEEDBACK� INFORMATION�OBTAINED�LEADS�TO� SOME�ADJUSTMENT�IN�THE� OVERTIME�SCHEDULE. GROUP 6 TYPES OF CONTROL AND THEIR RELATION TO OPERATIONS PRE-OPERATIONS PHASE FEEDFORWARD CONTROL ACTUAL OPERATIONS PHASE CONCURRENT CONTROL POST OPERATIONS PHASE FEEDBACK CONTROL CASUPANAN GROUP 6 COMPONENTS OF ORGANIZATIONAL CONTROL SYSTEMS 1 THE LONG-RANGE FINANCIAL PLAN 4 PERFORMANCE APPRAISALS 2 STRATEGIC PLAN 5 STATISTICAL REPORTS 3 MEASURINGBUDGET ACTUAL THE OPERATING PERFORMANCE 6 POLICIES MEASURING AND PROCEDURES ACTUAL TAKING NECESSARY ACTION PERFORMANCE 2 24 GROUP 6 LAYUG 1 THE LONG-RANGE FINANCIAL PLAN The planning horizon differs from company to company. Most firms will be satisfied with one year. Engineering firms, however, will require long term financial plans. This is because of the long lead times needed for capital projects. EXAMPLE: AN�ENGINEERING�FIRM�ASSIGNED�TO�CONSTRUCT�THE�LIGHT�RAILWAY� TRANSIT�(LRT)�WITHIN�THREE�YEARS.�AS�SUCH�THE�3-YEAR�FINANCIAL� PLAN�WILL�BE�VERY�USEFUL.� GROUP 6 2 STRATEGIC PLAN The output of strategic planning which spells out “the decision about long- range goals and the course of action to achieve these goals.” It provides the basic control mechanism for the organization. When there are indications that activities do not facilitate the accomplishment of strategic goals, these activities are either set aside, modified or expanded. These corrective measures are made possible with the adoption of strategic plans. LAYUG GROUP 6 3 THE OPERATING BUDGET INDICATES THE EXPENDITURES, REVENUES, OR PROFIT PLANNED FOR SOME FUTURE PERIOD REGARDING OPERATIONS. THE FIGURES APPEARING IN THE BUDGET ARE USED AS STANDARD MEASUREMENTS FOR PERFORMANCE. LAYUG GROUP 6 4 PERFORMANCE APPRAISALS BONETE MEASURES EMPLOYEE PERFORMANCE. AS SUCH, IT PROVIDES EMPLOYEES WITH A GUIDE ON HOW TO DO THEIR JOBS BETTER IN THE FUTURE.IT ALSO FUNCTIONS AS EFFECTIVE CHECKS ON NEW POLICIES AND PROGRAMS. EXAMPLE: IF�A�NEW�EQUIPMENT�HAS�BEEN�ACQUIRED�FOR�THE�USE�OF�AN� EMPLOYEE,�IT�WOULD�BE�USEFUL�TO�FIND�OUT�IF�IT�HAD�A�POSITIVE� EFFECT�ON�HIS�PERFORMANCE� GROUP 6 5 STATISTICAL REPORTS STATISTICAL REPORTS PERTAIN TO THOSE THAT CONTAIN DATA ON VARIOUS DEVELOPMENTS WITHIN THE FIRM. 1. Labor efficiency rates 2. Quality control rejects 3. Accounts receivable 4. Accounts payable 5. Sales reports 6. Accident reports 7. Power consumption report BONETE GROUP 6 6 POLICIES AND PROCEDURES BONETE POLICIES�REFER�TO�“THE�FRAMEWORK�WITHIN�WHICH�THE� OBJECTIVES�MUST�BE�PURSUED.”� Procedure�is�“a�plan�that�describes�the�exact�series�of�actions�to� be�taken�in�a�given�situation.” It�is�expected�that�policies�and�procedures�laid�down�by� management�will�be�followed.�When�they�are�breached�once�in� a�while,�management�is�provided�with�a�way�to�directly�inquire� on�the�deviations. STRATEGIC CONTROL SYSTEM To�be�able�to�assure�the�accomplishment�of�the�strategic� objectives�of�the�company,�strategic�control�systems,�become� necessary.� 1.�Financial�analysis� 2.�Financial�ration�analysis GROUP 6 FINANCIAL ANALYSIS CASUPANAN The success of most organization depends heavily its financial performance. It is just fitting that certain measurements of financial performance be made so that whatever deviations from standards are found out, corrective action may be introduced. GROUP 6 FINANCIAL RATIO ANALYSIS LAYUG Financial ratio analysis is a more elaborate approach used in controlling activities. Under this method, one account appearing in the financial statement is paired with another to constitute a ratio.The result will be compared with a required norm which is usually related to what other companies in the industry have achieved, or what the company has achieved in the past. When deviations occur, explanations are sought in preparation for whatever action is necessary. GROUP 6 CATEGORIES OF FINANCIAL RATIO LAYUG 1.� Liquidity� Ratios-� assess� the� ability� of� a� company� to� meet� its� current� obligations� 2.� Efficiency� Ratios-�show� how� effectively�certain� assets� or� liabilities�are� being�used�in�the�production�of�goods�and�services.� 3.� Financial�Leverage�Ratios-�designed� to� assess� the� balance� of� financing� obtained�through�debt�and�equity�sources.� 4.�Profitability�Ratios-�measure�how�much�operating�income�or�net�income�a� company� is� able� to� generate� in� relation� to� its� assets,� owner’s� equity,�and� sales. GROUP 6 IDENTIFYING CONTROL PROBLEMS RECOGNIZING�THE�NEED�FOR�CONTROL�IS�ONE�THING,�ACTUALLY� IMPLEMENTING�IT�IS�ANOTHER.�WHEN�OPERATIONS�BECOME�COMPLEX,� THE�ENGINEER�MANAGER�MUST�CONSIDER�USEFUL�STEPS�IN� CONTROLLING. • EXECUTIVE REALITY CHECK • COMPREHENSIVE INTERNAL AUDIT • SYMPTOMS OF INADEQUATE CONTROL GROUP 6 1 EXECUTIVE REALITY CHECK LAYUG Top managers periodically work at lower-level jobs to become more aware of operations. EXAMPLE: THE�ENGINEER�MANAGER�OF�A�CONSTRUCTION�FIRM�COULD,�ONCE�IN�A�WHILE,� PERFORM�THE�WORK�OF�ONE�OF�HIS�LABORERS.�IN�DOING�SO,�HE�WILL�BE�ABLE�TO� SEE�THINGS�THAT�HE�NEVER�SEES�INSIDE�THE�CONFINES�OF�HIS�AIR-CONDITIONED� OFFICE.�BECAUSE�THE�SAID�ACTION�EXPOSES�THE�ENGINEER�MANAGER�TO�CERTAIN� REALITIES,�THE�TERM�"EXECUTIVE�REALITY�CHECK"�IS�VERY�APPROPRIATE. GROUP 6 2 COMPREHENSIVE INTERNAL AUDIT CASUPANAN An internal audit is one undertaken to determine the efficiency and effectively of the activities of an organization. Efficiency and effectivity of the activities of an organization. Among the many aspects of operations within the organization, a small activity that is not done right may continue to be unnoticed until it snowballs into a full blown problem. EXAMPLE: THE�RESIGNATION�OF�AN�EMPLOYEE�AFTER�SERVING�THE�COMPANY�FOR�15�YEARS.�AFTER�ONE� WEEK,�ANOTHER�EMPLOYEE�WITH�TEN�YEARS�OF�SERVICE�ALSO�RESIGNED.�BOTH�WERE�FROM�THE� SAME�DEPARTMENT.�IF�AFTER�ANOTHER�WEEK,�A�THIRD�EMPLOYEE�IS�RESIGNING,�A�FULL� INVESTIGATION�IS�IN�ORDER.�EVEN�IF�THE�SOURCE�OF�THE�PROBLEM�IS�IDENTIFIED,�IT�MAY� ALREADY�HAVE�CAUSED�CONSIDERABLE�LOSSES�TO�THE�ORGANIZATION.�A�COMPREHENSIVE� INTERNAL�AUDIT�AIMS�TO�DETECT�DYSFUNCTIONS�IN�THE�ORGANIZATION�BEFORE�THEY�BRING� BIGGER�TROUBLES�TO�MANAGEMENT. GROUP 6 3 SYMPTOMS OF INADEQUATE CONTROL (KREITNER) BONETE If a comprehensive internal audit cannot be availed of for some reason, the use of a checklist for symptoms of inadequate control may be used. • • • • AN�UNEXPLAINED�DECLINE�IN�REVENUES�AND�PROFITS� A�degradation�of�service�(customer�complaints)� Employee�dissatisfaction�(complaints,�grievances,�turnover)� Cash�shartages�caused�by�bloated�inventories�or�deliquent� accounts�receivable. GROUP 6 3 SYMPTOMS OF INADEQUATE CONTROL (KREITNER) 5.�Idle�facilities�or�personnel.� 6.�Disorganized�operations�(workflow�bottlenecks,� excessive�paperwork).� 7.�Excessive�costs.� 8.�Evidence�of�waste�and�inefficiency�(scrap,�rework). BONETE CASE STUDY GROUP 6 Savita�has� been�assigned�the�job�of�quantity�controller.�She�knows�this�is�a� tough� job�but�she�also�realizes�the�importance�of�it.�Her�daily�routine�is�to�send�alarm�to� the� manufacturing� department� about� the� deviations� in� the� number� of� units� produced� so� that� the� target� of� the� day� could� be� achieved.�This� helps� the� whole� department�to�focus�towards�its�main�plan�of�action.�However�one�day�she�realizes� that� the� number�of� units�which� are�to� be� produced�is� 500� which� is� very�high�and� creates� chaos� at� the� shop� floor.�She� discusses� it� with� the� management� and� the� target� is� reduced� to� 450.� This� has� helped� the� manufacturing� department� in� maintaining�quality�of�the�work�done.�There�are�10�workers�at�the�shop�floor�where� Savita�does�inspection.�She�divided�the�task�into�45�units�for�each�worker�so�that�by� the�end�of�the�day�the�target�of�the�department�is�completed. • Which�benefits�of�controlling�have�been�highlighted�in�the�above�case? • Name� one� department� where� controlling� should� be� applied� in� proper� coordination • with� the� manufacturing� department� for� proper� quality� control� of� the� manufactured�products. GIRON CASE STUDY GROUP 6 • The�benefits�of�controlling�highlighted�in�the�above�case�are: ⚬ Controlling�helps�in�accomplishing�organisational�goals.�Her�daily�routine�is� to� send� alarm�to� the�manufacturing�department�about� the�deviations�in�the� number�of�units�produced�so�that�the�target�of�the�day�could�be�achieved. ⚬ Controlling�helps�in�judging�accuracy�of�set�standards.�However�one�day�she� realises�that� the� number�of� units�which� are�to� be� produced�is� 500�which� is� very� high� and� creates� chaos� at� the� shop� floor,�she� discusses� it� with� the� management�and�the�target�is�reduced�to�450. ⚬ Controlling�helps� in� facilitating�coordination� in� action.� She� has� divided� the� task�into�45�units�for�each�worker�so�that�by�the�end�of�the�day�the�target�of� the�department�is�completed. • One�department�where�controlling�should�be�applied�in�proper�coordination�with� the� manufacturing� department� for� proper� quality� control� of� the� manufactured� products�is�purchase�department.�Unless�and�until�input�is�good�output�can�never� be� good.� For� high� quality�manufactured�product� the� raw� material�should� be� of� high�quality�and�this�is�the�area�of�concern�of�the�purchase�department. GIRON GROUP 6 REFERENCE Engineering Management by Roberto G. Medina, 1999 GROUP 6 THANK YOU REPORTERS: GIRON, MIRACLE CASUPANAN, KATRINA ELISHAH LAYUG, ANNA JANINA BONETE, CYNTHIA