Technical Sales Manual
FIP-serien
Flexible Impeller Pumps
FIP/ – TSM/10.00 EN (03/2011)
Contents
1.0.. The FIP-range .............................................................................................6
1.1 Operating principle..............................................................................................................6
1.2 Features and benefits.........................................................................................................6
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1.2.7
Priming ability................................................................................................................. 6
Operational costs.......................................................................................................... 6
Serviceability and maintenance ............................................................................... 6
Gentle pump operation................................................................................................ 6
Pulsation free................................................................................................................. 6
Compact design............................................................................................................ 6
Spare parts..................................................................................................................... 7
2.0.. The FIP-principle.........................................................................................8
2.1. Displacement........................................................................................................................8
2.2 Slip..........................................................................................................................................8
2.3 Dry priming lift.......................................................................................................................9
2.4 Manometric vaccum............................................................................................................9
2.5 Dry running............................................................................................................................9
2.6 Maximum operating pressure............................................................................................9
2.7 Service life.......................................................................................................................... 10
2.8 Abrasive liquids................................................................................................................. 10
2.9 Shear sensitive liquids and soft solids......................................................................... 10
2.10 Viscous liquids.................................................................................................................. 10
3.0 .Pump Program.......................................................................................... 11
3.1 Three different versions................................................................................................... 11
3.1.1
3.1.2
3.1.3
FIP – Hygienic version...............................................................................................11
FIP- Industrial Stainless steel version....................................................................11
FIP - Bronze version ..................................................................................................11
3.2 Model Specifications....................................................................................................... 11
4.0.. Technical information............................................................................... 12
4.1 Pump body......................................................................................................................... 12
4.1.1
4.1.2
Body executions..........................................................................................................12
Thightening torque for cover nuts...........................................................................12
4.2 Shaft material..................................................................................................................... 12
4.3 Shaft seals.......................................................................................................................... 12
4.4 Impellers.............................................................................................................................. 12
4.4.1
Liquid temperature and impeller life........................................................................12
4.5 Storage............................................................................................................................... 12
4.6 Revolutions......................................................................................................................... 12
4.7 Pressure.............................................................................................................................. 12
4.8 Sound level......................................................................................................................... 12
4.9 Manometric discharge head........................................................................................... 13
4.10 Required power and torque........................................................................................... 13
4.11 Motor size........................................................................................................................... 13
4.12 Calculation of available motor torque.......................................................................... 13
FIP – TSM/10.00 EN (03/2011)
3
5.0.. Range of standard pumps .................................................................... 14
5.1 FIP20S - FIP 65S............................................................................................................ 14
5.1.1
Key to article number..................................................................................................14
5.2 FIP25B - FIP40B............................................................................................................. 14
6.0.. Impeller guide............................................................................................ 15
6.1
6.2
6.3
6.4
Pump sizes FIP20S – FIP65S...................................................................................... 15
Pump sizes FIP25B – FIP40B...................................................................................... 15
Impeller cross reference list FIP20S - FIP65S vs Jabsco 40-500...................... 15
Impeller Identification Guide.......................................................................................... 16
6.4.1
6.4.2
FIP20-FIP65: Impellers – Double flat....................................................................16
FIP20-FIP40: Impellers – Splines..........................................................................23
7.0.. Installation, operation and maintenance............................................. 26
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
Pump delivery.................................................................................................................... 26
General precautions........................................................................................................ 26
Pumping of foodstuffs..................................................................................................... 26
Pumping of corrosive liquids.......................................................................................... 26
Installation and piping...................................................................................................... 26
Starting up.......................................................................................................................... 26
Frequent check points..................................................................................................... 26
Trouble shooting chart..................................................................................................... 26
8.0.. Service instructions with drawings and part lists............................. 26
9.0.. Dimensions and weights........................................................................ 26
10.0.Selection guide......................................................................................... 27
10.1 Application data form....................................................................................................... 27
10.2 Overall performance envelope/Conversion factors.................................................. 28
10.2.1
10.2.2
Performance quick chart............................................................................................28
Conversion factors (approximate)...........................................................................28
10.3 Performance data ............................................................................................................ 28
4
10.3.1
10.3.2
Capacity range FIP20-FIP65 pumps at 1 450, 900 and 700 rpm.................29
Capacity range FIP20-FIP65 pumps at 1 450, 900 and 700 rpm.................30
10.3.3
10.3.4
10.3.5
10.3.6
10.3.7
10.3.8
10.3.9
Impeller 832S-7 – For pump size FIP20SI/SH...................................................31
Impeller 832S-7 – For pump size FIP20SI/SH...................................................32
Impeller 832S-7 – For pump size FIP20SI/SH...................................................33
Impeller 833S-7 – For pump size FIP20SI/SH...................................................34
Impeller 833S-7 – For pump size FIP20SI/SH...................................................35
Impeller 833S-7 – For pump size FIP20SI/SH...................................................36
Impeller 833S-4 – For pump size FIP20SI/SH...................................................37
FIP – TSM/10.00 EN (03/2011)
10.3.10
10.3.11
10.3.12
10.3.13
10.3.14
10.3.15
10.3.16
10.3.17
Impeller 836S-7 – For pump size FIP25SI/SH...................................................38
Impeller 836S-7 – For pump size FIP25SI/SH...................................................39
Impeller 836S-7 – For pump size FIP25SI/SH...................................................40
Impeller 837S – For pump size FIP25SI/SH.......................................................41
Impeller 837S – For pump size FIP25SI/SH.......................................................42
Impeller 837S – For pump size FIP25SI/SH.......................................................43
Impeller 837S-4 – For pump size FIP25SI/SH...................................................44
Impeller 1028S-9 – For pump size FIP25SI/SH................................................45
10.3.18
10.3.19
10.3.20
10.3.21
10.3.22
Impeller 838S – For pump size FIP40SI/SH.......................................................46
Impeller 838S – For pump size FIP40SI/SH.......................................................47
Impeller 838S – For pump size FIP40SI/SH.......................................................48
Impeller 835S-7 – For pump size FIP40SI/SH...................................................49
Impeller 835S-4 – For pump size FIP40SI/SH...................................................50
10.3.23
10.3.24
10.3.25
10.3.26
10.3.27
Impeller 803S – For pump size FIP50SI/SH.......................................................51
Impeller 809S – For pump size FIP50SI/SH.......................................................52
Impeller 809S – For pump size FIP50SI/SH.......................................................53
Impeller 809S – For pump size FIP50SI/SH.......................................................54
Impeller 809S-4 – For pump size FIP50SI/SH...................................................55
10.3.28
10.3.29
10.3.30
10.3.31
Impeller 815S – For pump size FIP65SI/SH.......................................................56
Impeller 815S – For pump size FIP65SI/SH.......................................................57
Impeller 815S – For pump size FIP65SI/SH.......................................................58
Impeller 840S-7 – For pump size FIP65SI/SH...................................................59
10.3.32
10.3.33
Impeller 1028 with full cam – For pump size FIP25B........................................60
Impeller 816 with full cam – For pump size FIP25B..........................................61
10.3.34
10.3.35
10.3.36
Impeller 1029 with full cam – For pump size FIP40B........................................62
Impeller 818 with full cam – For pump size FIP40B..........................................63
Impeller 819 with full cam – For pump size FIP40B..........................................64
FIP – TSM/10.00 EN (03/2011)
5
1.0 The FIP-range
– A flexible solution for liquid pumping
The FIP is a positive displacement pump which has extremely good self-priming ability.
Once primed it pumps liquid from the first turn. This makes the pump easy to regulate and
even suitable as a dosing pump. The pumping action is extremely gentle and will neither
whip nor damage the pumped product. The FIP can handle both liquids and solids, from
water to viscous products, with almost equal efficiency, and it will evacuate air and gas
without re-priming. It is fully reversible with a compact well-thought design that makes
maintenance and service fast and simple.
1.1
Operating principle
See FIP Instruction Manual
1.2
Features and benefits
1.2.1 Priming ability
One of the biggest advantages with the FIP-pump is its extreme priming ability. Compared
to a rotary lobe pump for instance, the FIP creates much more vacuum, and has almost no
internal losses, which makes the efficiency higher. At the same time the FIP does not have
to be re-primed or refilled if there is gas or air inside the liquid or system. A dry pump have
a suction lift up to 5 meters within a few seconds.
1.2.2 Operational costs
Another pump with an extreme good self priming ability is a diaphragm pump. Considering
the operational costs however, the FIP will save a lot of money, both in operational cost,
spare parts and cost for down-time.
1.2.3 Serviceability and maintenance
When replacing a stator and rotor in a helical rotor pump, the operation demands a lot of
heavy tools as well as space and trained personal, not to mention the time it takes before
the pump can be reinstalled. With a FIP-pump, you simply take the front cover out by using
a standard wrench, and you will have fully access to the flexible impeller and the shaft. You
do not need to disconnect the pump from the piping system. The pedestal version of the
FIP-range have self-lubricated bearings that can withstand 4-5000 hours of maintenancefree operation at maximum load.
1.2.4 Gentle pump operation
The FIP-range is the one choice when pumping shear sensitive liquids. With this pump
you can for example pump liquids containing big berries or half a peach and the solids will
pass through the pump without being damaged or crushed. The FIP will neither change the
properties of sensitive liquids such as curd, or whip for example cream, during operation.
1.2.5 Pulsation free
The FIP-pump will give a uniform flow without pulsation. This is an important benefit that
you would not find in hose pumps or diaphragm pumps, but could be of most importance
in certain applications. By regulating the speed of the FIP, you can also use it as a dosing
pump.
1.2.6 Compact design
The FIP has extremely small outer dimensions compared to its capacity. Compared to a
hose pump or helical rotor pump, space and installation location is never a problem.
6
FIP – TSM/10.00 EN (03/2011)
1.2.7 Spare parts
The maintenance of the FIP is easy, and the replacement parts are inexpensive. The heart
of the pump – the flexible impeller – is indeed low-priced, measured to a lobe in a rotary
lobe pump, diaphragms in a diaphragm pump, the hose in a hose pump or an impeller in a
centrifugal pump. When pumping abrasive liquids, the choice would be an FIP in bronze,
which has separate inexpensive wearing parts that can be replaced at a low cost and in
short time.
FIP – TSM/10.00 EN (03/2011)
7
2.0 The FIP-principle
2.1. Displacement
The liquid volume transferred (displaced) from suction port to discharge port during one
working cycle (1 revolution), depends on cell volume alone and is therefore an inherent
characteristic of a given PD pump, called displacement.
The displacement of a FIP pump is determined by 3 dimensions:
Impeller bore diameter:
Cam thickness:
Impeller bore depth:
D (mm)
t (mm)
L (mm)
t
L
D
The displacement can be calculated with reasonable accuracy with the formula below,
where Displacement equals Theoretical flow.
Theoretical flow (Qn) = π x (D x t - t2) x L x n/106 (l/min)
where n is speed (rpm).
Displacement of a standard pump can be changed by reducing the dimension of the cam
thickness (t measure above).
Reduced cam thickness are available on the FIP bronze range where the cam is a separate
part. For the other FIP ranges, the cam is integrated in the pump body.
Rated displacement Qr / revolutions at differential pressure = 0, and flow velocity
v (m/s):
Qr l/rev.
v (m/s) at 1400 rpm
FIP 20
0.026
1.9
FIP 25
0.055
3.1
FIP 40
0.124
2.8
FIP 50
0.218
2.8
FIP 65
0.350
2.8
Above values are for FIP Stainless steel pumps
2.2
Slip
A FIP-pump will produce its rated displacement on thin liquids only when there is no
differential pressure between the suction and the discharge side, (suction and discharge
pressure are equal).
When there is a differential pressure, a quantity of liquid will flow from the higher to the
lower pressure area through internal clearances.
A FIP-pump has fixed clearances only in the axial direction, and therefore, slip flow is
only proportional to differential pressure across the end faces of the impeller. Around the
periphery, there is physical contact between the impeller blade tips and impeller bore.
8
FIP – TSM/10.00 EN (03/2011)
2.3
Dry priming lift
The sealing effect between the impeller blade tips and impeller bore gives the FIP a highly
effective air pumping capability. Most FIP-sizes will prime water to a suction height of 5 m
within a few seconds. No foot valve is required.
The dry priming lift is effected by the speed of the pump, and will reach its maximum lift at
the pumps maximum specified rpm. See 6.0 Impeller guide.
A pump fitted with reduced cam thickness (Bronze range) must perform at a higher speed
to achieve the same priming lift as a standard thickness cam.
2.4
Manometric vaccum
Manometric value, verify NPSH if lift is higher than 4 meters.
Manometric vacuum (m),
wet impeller
Speed rpm
FIP20SI
5.0
2 800
FIP25SI
5.0
2 800
FIP40SI
5.0
2 500
FIP50SI
4.0
1 800
FIP65SI
4.0
1 450
FIP25B
5.0
2 800
FIP40B
5.0
2 800
Version and size
2.5
Dry running
For lubrication, the FIP depends on the liquid being pumped. As priming generally takes
just a few seconds, the dry friction heat generated is minimal. A dry running period of up to
30 seconds is a safe length of time for stainless steel and bronze.
After the pump has primed, air slip becomes liquid slip and the impeller will get sufficient
lubrication. Increased viscosity (air vs liquid) reduces slip and the effective lift increases up
to 9 m with liquid in the pump .
At the delivery, the impeller is lubricated with grease to minimize the friction at first start-up.
If there is a risk of dry running during operation, install suitable dry running protection.
Consult the factory for advise.
2.6
Maximum operating pressure
When the impeller blades touches the cam again after discharging, it acts as a seal under
pressure. It makes sure that the material stress in the blade increases with increased
differential pressure.
By using different shapes of the impeller blades (ie, shorter or thicker), or other
compounds, the maximum operating pressure can be increased. At this point, maximum
operating pressure for the FIP high pressure impellers are limited to 4 bar.
When the pump is operating above its limitation the impeller blades may be damaged
rapidly. For maximum working pressure, see 6.0 Impeller guide.
FIP – TSM/10.00 EN (03/2011)
9
2.7
Service life
The service life of an impeller is defined as the length of time that the impeller will perform
its intended duty (certain flow at given discharge pressure). When the impeller ceases
to perform this duty it has reached its failure point. The service life will be effected by
temprature, working pressure, speed of the pump and impeller material properties and
lubrication properties of the liquid being pumped. For service life length of different impeller
materials, see further in chapter 4.0.
2.8
Abrasive liquids
The flexible impeller is compressible and the abrasive grain embeds itself or passes
between the impeller blades. FIP-pumps therefore retains their volumetric efficiency
considerably longer than pumps relaying on fixed clearances between solid surfaces (ie
lobrotor pumps, gear pumps etc.).
For abrasive liquids the FIP bronze range is recommended. It is equipped with easy-toreplace wearing parts at low cost. Reducing the speed of the pump will also reduce the
wear.
2.9
Shear sensitive liquids and soft solids
Most pumps are limited in handling sensitive liquids and soft solids. Some of them,
centrifugal pumps and rotary lobe pumps, have high internal liquid velocities and
corresponding shear stresses. Their suitability in handling fragile products without causing
damage is limited. Product damage can be reduced by reducing the speed, but the result
will be rapid deterioration of manometric head.
Pumps with pulsating pumping characteristics, diaphragm pumps, can damage the
product due to inertia forces in the piping system.
The FIP-principle, with an increasing and decreasing volume between the flexible
impeller blades, enables the flexible impeller to transfer shear sensitive liquids and solids
suspended in the main liquid flow with minimum to none damage to either product or
pump.
2.10 Viscous liquids
Centrifugal pumps are limited to 200-300 cps.
For high viscosity liquids a positive displacement pump is the only choice.
In the FIP-pump, the impeller blades are self adjusting to rpm, viscosity and differential
pressure, but as for all positive displacement pumps, the main problem is to get the
viscous liquid into the pump. Positioning the liquid level above the pump with an enlarged
short inlet pipe is almost always required. As with all other pumps, when applying to
viscous liquids, the FIP-speed should be equated to the liquid flow through the suction
pipe.
The limitation of viscosity for a FIP pump is generally set to 6 000 cps. Check with factory
for further information in specific cases.
10
FIP – TSM/10.00 EN (03/2011)
3.0 Pump Program
The FIP-range is available in three different versions to cover a wide field of applications
and to meet several different industrial demands.
3.1
Three different versions
3.1.1 FIP – Hygienic version
For food-stuffs and dairy products, hygiene is of most importance. The FIP in polished
stainless steel with food or milk grade impeller are designed to satisfy these requirements.
The hygienic version is supplied with a shaft seal designed to allow easy cleaning and to
avoids pockets were liquids can remain.
For milk and food products there are certain demands when it comes to rubber material
being in contact with the product. The Milk graded impeller and the Food graded impeller
are developed with a material compound that have been tested, approved and certified
according to the regulations of FDA.
Typical applications are milk, buttermilk, cream, curd, yoghurt, whey, cake icing, mustard,
gelatin, honey, jams, dressing, canned foods, soft drinks, wine, beer, fruit juices and flavors.
3.1.2 FIP- Industrial Stainless steel version
FIP - Stainless Industrial range are developed for general non-hygienic applications where
stainless steel is required. The large range of applications creates a correspondingly wide
range of requirements for pumps. Toiletry manufacture is a typical application with for
instance soap, shampoos, toothpaste and cosmetics.
3.1.3 FIP - Bronze version
The FIP bronze version is suitable for non-arduous water, chemical oil, slurries and abrasive
liquids where hygienic demands and chemical resistance is of less importance.
3.2
Model Specifications
See FIP Instruction Manual
FIP – TSM/10.00 EN (03/2011)
11
4.0 Technical information
4.1
Pump body
For chemical resistance, see separate document "Liquid Guide".
4.1.1 Body executions
See FIP Instruction Manual
4.1.2 Thightening torque for cover nuts
See FIP Instruction Manual
4.2
Shaft material
See FIP Instruction Manual
4.3
Shaft seals
See FIP Instruction Manual
4.4
Impellers
See FIP Instruction Manual
4.4.1 Liquid temperature and impeller life
See FIP Instruction Manual
4.5
Storage
See FIP Instruction Manual
4.6
Revolutions
An impeller pump which is run within the limits shown in 6.0 Impeller guide, will reach
its maximum service life in the speed range of 1.400 - 2.000 rpm provided it is pumping
non-abrasive liquids. For Food-graded impeller, maximum service life will be achieved at a
speed range of 500-900 rpm.
4.7
Pressure
See FIP Instruction Manual
4.8
Sound level
See FIP Instruction Manual
12
FIP – TSM/10.00 EN (03/2011)
4.9
Manometric discharge head
The pump performance is effected not only by the discharge head, but also by suction lift
and vacuum. At high speeds the capacity is considerably reduced by high suction lift and
in particular when viscous liquids are being pumped.
4.10 Required power and torque
Establish the absorbed pump power and starting torque from the Impeller guide, chapter
6.0.
Note! Rated power of selected motor must exceed the calculated absorbed power.
4.11 Motor size
See FIP Instruction Manual
4.12 Calculation of available motor torque
(kW)
Rated motor torque: Mn (Nm) = Pn
n/rpm x 9.550
Starting torque:
Mst (Nm) = Mn (Nm) x factor
For factor, see motor manufacturer’s catalogue under Mst/Mn.
For 3-phase motor, normal motor factor = 2.0 - 2.8.
Note! Available starting torque (Mst) for motor must exceed required starting/reverse
starting torque for pump choosen (see Impeller guide, chapter 6.0).
Example of calculation:
FIP25B with high pressure impeller, 09-816, at 900 rpm, 4 bar and 3-phase electric
motor.
Absorbed power = 0.65 kW according to performance curve.
Electric motor 0.75 kW choosen.
Torque Mn = 0.75 x 9.500 = 8 Nm
900
Factor Mst/Mn according to motor specifications = 2.1.
Motor starting torque Mst = 8 x 2.1 = 16.8 Nm.
FIP25B with 09-816 impeller – reverse starting torque = 12 Nm (see FIP Instruction
Manual).
Normally a 3-phase motor provides sufficient starting torque, if the correct power (kW) is
selected according to the performances.
Single-phase motors could only be used if equipped with start capacitor.
FIP – TSM/10.00 EN (03/2011)
13
5.0 Range of standard pumps
5.1
FIP20S - FIP 65S
FIP-range
Pump material/drive mode
Pump size
FIP20
FIP25
FIP40
FIP50
FIP65
SS Hygienic – Pedestal
10-24543-XXX 10-24545-XXX 10-24547-XXX 10-13217-XXX 10-13221-XXX
SS Hygienic – Flange
10-13210-XXX 10-13213-XXX 10-13215-XXX 10-13216-XXX
SS Industry – Pedestal
10-24544-XXX 10-24546-XXX 10-24548-XXX 10-13219-XXX 10-13220-XXX
SS Industry – Flange
10-13211-XXX 10-13212-XXX 10-13214-XXX 10-13218-XXX
–
–
5.1.1 Key to article number
Example:
10-YYYYY-X X X
1 2 3
1. Seal types
0 = Standard carbon/ceramic/nitrile
1 = SiC/SiC/FPM
2 = Standard carbon/ceramic/FPM
5 = Lip seal
6 = FDA seal
5.2
2.
Impeller types
0 = Neoprene standard pressure
3 = Food grade HP
4 = Milk
6 = Neoprene HP
7 = Food grade
9 = Nitrile
3.
Connections
0 = BSP
1 = PLN (plain without threaded ports)
2 = SMS
3 = DIN
4 = DS
5 = RJT
6 = IDF
7 = CLP TriClamp
8 = NPTF
FIP25B - FIP40B
Article number
Type
14
Neoprene
Nitrile
Neoprene, HP
FIP25B, pedestal
10-45875-01
10-45875-02
10-45875-03
FIP25B, flange
10-45874-01
10-45874-02
–
FIP40B, pedestal
10-45881-01
10-45881-02
10-45881-04
FIP40B, flange
10-45880-01
10-45881-02
–
FIP – TSM/10.00 EN (03/2011)
6.0 Impeller guide
6.1
Pump sizes FIP20S – FIP65S
See FIP Instruction Manual
6.2
Pump sizes FIP25B – FIP40B
See FIP Instruction Manual
6.3
Impeller cross reference list
FIP20S - FIP65S vs Jabsco 40-500
Pump
size
Impeller*
Impeller
material
FIP20
833S-4
832S-7
833S-7
Nitrile
837S
837S-4
836S-7
Milk
double flat
Food grade
double flat
Food grade HP double flat
2.5
2.5
4
Neoprene HP
Milk
Food grade
double flat
double flat
double flat
4
2.5
2.5
1028S-9
838S
835S-4
835S-7
1029S-9
803S
809S
809S-4
815S
840S-7
Nitrile
Neoprene
Milk
Food grade HP
Nitrile
Neoprene
Neoprene IP
Milk
Neoprene
Food grade
splined
double flat
double flat
double flat
splined
double flat
double flat
double flat
double flat
double flat
1.75
2.5
2.5
4
1.75
1.3
1.8
1.3
2.5
2.5
FIP25
FIP40
FIP50
FIP65
Hub type
Max
head
bar
Jabsco Jabsco
pump
industrial
size
impeller
40
Jabsco
food grade
impeller**
Hub type
Max
head
bar
14281-0001 7614-0005
8444-001
8980-0005
14281-0003
double flat
double flat
double flat
2
3
2
14282-0001 8981-0005
8840-0005
14282-0003 8840-0006
21483-0001
14346-0005
8983-0005
836-0003
21486-0001 8963-0005
8600-0005
double flat
double flat
double flat
double flat
2.5
4.4
2.5
2.4
double flat
splined
double flat
double flat
4.2
2.4
1.4
3.5
21899-0004 double flat
4.5
80
200
370
500
370
Remarks: *
the JP milk impeller (-4) complies with the FDA requirements for use with all types of foodstuffs including
milk and edible oils.
** the Jabsco food grade impeller complies with the FDA requirements for use with aqueous food stuffs with a
fat content lower than 5%.
FIP – TSM/10.00 EN (03/2011)
15
6.4
Impeller Identification Guide
6.4.1 FIP20-FIP65: Impellers – Double flat
FIP20 – 832S
13.5 mm
ø16 mm
ø57.1 mm
Length=31.5 mm
FIP20 – 833S
13.5 mm
ø16 mm
ø57.1 mm
Length=31.5 mm
16
FIP – TSM/10.00 EN (03/2011)
FIP25 – 836S
13.5 mm
ø16 mm
ø65 mm
Length=50.2 mm
FIP25 – 837S
13.5 mm
ø16 mm
ø65 mm
Length=50.2 mm
FIP – TSM/10.00 EN (03/2011)
17
FIP40 – 835S, 838S
20.4 mm
ø25.3 mm
ø95 mm
Length=63 mm
18
FIP – TSM/10.00 EN (03/2011)
FIP50 – 803S
20.4 mm
ø25.3 mm
ø118 mm
Length=88.5 mm
FIP – TSM/10.00 EN (03/2011)
19
FIP50 – 809S
20.4 mm
ø25.3 mm
ø118 mm
Length=88.5 mm
20
FIP – TSM/10.00 EN (03/2011)
FIP65 – 815S
28.2 mm
ø35 mm
ø127 mm
Length=101.4 mm
FIP – TSM/10.00 EN (03/2011)
21
FIP65 – 840S
35 mm
ø28,2 mm
ø127,8 mm
Length=101.4 mm
22
FIP – TSM/10.00 EN (03/2011)
6.4.2 FIP20-FIP40: Impellers – Splines
FIP25 – 816S/B/P
15.9 mm
13.8 mm
ø65 mm
Length=50.2 mm
FIP25 – 1028S/B/P
15.9 mm
13.8 mm
ø65 mm
Length=50.2 mm
FIP – TSM/10.00 EN (03/2011)
23
FIP40 – 1029S/B/P
24.9 mm
21.6 mm
ø95 mm
Length=63 mm
24
FIP – TSM/10.00 EN (03/2011)
FIP40 – 818S/B, 819S/B
24.9 mm
21.6 mm
ø95 mm
Length=63 mm
FIP – TSM/10.00 EN (03/2011)
25
7.0 Installation, operation and maintenance
7.1
Pump delivery
See FIP Instruction Manual
7.2
General precautions
See FIP Instruction Manual
7.3
Pumping of foodstuffs
See FIP Instruction Manual
7.4
Pumping of corrosive liquids
See FIP Instruction Manual
7.5
Installation and piping
See FIP Instruction Manual
7.6
Starting up
See FIP Instruction Manual
7.7
Frequent check points
See FIP Instruction Manual
7.8
Trouble shooting chart
See FIP Instruction Manual
8.0 Service instructions with drawings and part lists
See FIP Instruction Manual
9.0 Dimensions and weights
See FIP Instruction Manual
26
FIP – TSM/10.00 EN (03/2011)
10.0 Selection guide
10.1 Application data form
Take a copy of this application form and fill in all data. When completed, use
as a reference after sale.
Customer and contact name: ..................................................................................................................
Service
Capacity: .................................................. l/min
........................................ m3/h
Suction: ......................................................................................... NPSH available
Discharge pressure: ........................................................................................... bar
System pressure: ................................................................................................ bar
Liquid temperature: Normal: ............ °C Min. ............ °C Max. ............. °C
Operating cycle: ..........................................................................................................
Liquid: ............................................................................................................................
Viscosity at pumping temp: Normal: .......... cP Min:......... cP Max: ........... cP
Density: .....................................................................................................
.....kg/dm3
Entrapped air or gases: ............................................................................................
pH value: ...........................................
Abrasive:
yes
Lubricating:
no
yes
no
Dry content: ......................................%
Particle size:............................................................................................................mm
Compatible material of construction: .....................................................................
Non-compatible material of construction: .................................................. ..........
Pump
Pump type: ...................................................................................................................
Construction: ...............................................................................................................
Relief valve: ..................................................................................................................
Accessories: ................................................................................................................
Absorbed power: ........................................................................................................
Motor recommendation: ..................kW
.............. phase
Date: .............................................
FIP – TSM/10.00 EN (03/2011)
........... - ................ rpm
................................. Hz
..............................................V
IP ...........................enclosure
Signature: .......................................................................................
27
10.2 Overall performance envelope/Conversion factors
Check the application by comparing it with the overall performance quick chart.
10.2.1 Performance quick chart
Pump body material
Maximum values
FIP Bronze (B)
FIP SS (SI)
FIP SS (SH)
Flow l/min (max)
280
495
495
Max head (bar)
0 to 4
0 to 4
0 to 4
Temperature range (°C)
-15 to +65
+3 to +65
+3 to +65
Vicosity (cP)
1 to 6 000
1 to 6 000
1 to 6 000
Self-priming (m)
Port size (dia)
0 to 5
0 to 5
0 to 5
1" to 1.1/2"
3/4" to 2.1/2"
3/4" to 2.1/2"
If outside this envelope, contact the factory.
Note! Convert all known data in the above units by using conversion chart below.
10.2.2 Conversion factors (approximate)
Flow
kg of water
Pressure
=
l of water
m of water x 0.10
=
bar
kg/min - SG
=
l/min
ft of water x 0.03
=
bar
imp. gallon/min x 4.55
=
l/min
Pascal x 0.00001
=
bar
US gallon/min x 3.79
=
l/min
N/m2 x 0.00001
=
bar
m3/min x 1000
=
l/min
kg/cm2 x 1
=
bar
ft3/min x 28.32
=
l/min
kg/m2 x 0.0001
=
bar
imp. gallon/h x 0.08
=
l/min
lb/in2 x 0.07
=
bar
US gallon /h x 0.06
=
l/min
tonnes/m2 x 0.1
=
bar
m3/h x 16.6
=
l/min
tonnes/in2 x 0.01
=
bar
psi x 0.0689
=
bar
Viscosity
See Viscosity conversion chart in the separate document "Liquid Guide".
Temperature
(°F -32) x 0.56 = °C
Power and torque
hp x 0.75
= kW
kg/m x 0.10
= Nm
lb/ft x 0.74
= Nm
lb/in x 8.85
= Nm
10.3 Performance data
Select from the overall performance curves approximate pump size, based upon flow,
pressure, viscosity and appropriate material. Then use the impeller identification guide as
well as the performance curves to select:
•
•
•
•
28
Exact pump size including type of impeller
Motor speed and power
Starting torque
Dry priming lift
FIP – TSM/10.00 EN (03/2011)
10.3.1 Capacity range FIP20-FIP65 pumps at 1 450, 900 and 700 rpm
Neoprene impellers – Curves are based on water at 20°C.
Bar
4,0
FIP-range at 1 450 rpm
FIP20
FIP25 FIP40
3,5
3,0
FIP65
2,5
2,0
FIP50
1,5
1,0
0,5
0,0
0
Bar
4,0
50
FIP25
100
150
200
250
300
350
400
450
500
l/min
FIP-range at 900 rpm
FIP40
3,5
3,0
FIP20
FIP65
2,5
2,0
FIP50
1,5
1,0
0,5
0,0
0
50
Bar
4,0 FIP25
100
150
200
250
300
350
l/min
FIP-range at 700 rpm
FIP40
3,5
3,0
FIP65
FIP20
2,5
2,0
FIP50
1,5
1,0
0,5
0,0
0
FIP – TSM/10.00 EN (03/2011)
50
100
150
200
250
l/min
29
10.3.2 Capacity range FIP20-FIP65 pumps at 1 450, 900 and 700 rpm
Neoprene Milk Impeller – Curves based on water at 20°C.
FIP-range at 1 450 rpm
Bar
FIP20 FIP25
2,5
FIP40
2,0
1,5
FIP50
1,0
0,5
0,0
0
50
100
150
200
250
300
350
400
450
500
l/min
FIP-range at 900 rpm
Bar
FIP25 FIP40
2,5
2,0
FIP20
1,5
FIP50
1,0
0,5
0,0
0
2,5
50
100
150
200
250
300
350
l/min
FIP-range at 700 rpm
FIP25 FIP40
2,0
1,5
FIP50
FIP20
1,0
0,5
0,0
0
30
50
100
150
200
250
l/min
13:5
FIP – TSM/10.00 EN (03/2011)
10.3.3 Impeller 832S-7 – For pump size FIP20SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Water at 20°C
Capacity
Bar
1,400 rpm
2,5
2,000 rpm
2,500 rpm 2,800 rpm
900 rpm
2,0
700 rpm
1,5
500 rpm
1,0
250 rpm
0,5
100 rpm


0,0
0
10
20
30
40
50
60
70
l/min
Power absorbed
W
1400
2.5 bar
1200
2.0 bar
1.5 bar
1000
1.0 bar
0.5 bar
800
0 bar
600
400
200
0
0
500
1000
1500
2000
2500
3000
rpm
FIP – TSM/10.00 EN (03/2011)
31
10.3.4 Impeller 832S-7 – For pump size FIP20SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Newtonian 2 000 cP at 20°C
Capacity
Bar
400 rpm
2.5
700 rpm
900 rpm
1,400 rpm
250 rpm
2.0
100 rpm
1.5
1.0
0.5
0.0
0
5
10
15
20
25
30
l/min
Power absorbed
W
2.5 bar
2.0 bar
1.5 bar
1.0 bar
0.5 bar
900
800
700
600
500
400
300
0 bar
200
100
0
0
200
400
600
800
1000
1200
1400
rpm
32
FIP – TSM/10.00 EN (03/2011)
10.3.5 Impeller 832S-7 – For pump size FIP20SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Newtonian 4 000 cP at 20°C
Capacity
Bar
700 rpm 900 rpm
2.5
1,400 rpm
250 rpm 500 rpm
2.0
100 rpm
1.5
1.0
0.5
0.0
0
5
10
15
20
25
30
l/min
Power absorbed
W
900
800
2.5 bar
2.0 bar
1.5 bar
1.0 bar
700
600
500
0.5 bar
400
300
200
0 bar
100
0
0
FIP – TSM/10.00 EN (03/2011)
200
400
600
800
1000
1200
1400
rpm
33
10.3.6 Impeller 833S-7 – For pump size FIP20SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Water at 20°C
Capacity
Bar
4,0
700 rpm 900 rpm
1,400 rpm
2,000 rpm
2,500 rpm
2,800 rpm
3,5
3,0
500 rpm
2,5
2,0
1,5
250 rpm
1,0
0,5
0,0
0
10
20
30
40
50
60
70
l/min
Power absorbed
W
1400
4.0 bar
3.5 bar
3.0 bar
2.5 bar
1200
2.0 bar
1.5 bar
1000
1.0 bar
0.5 bar
800
0 bar
600
400
200
0
0
500
1000
1500
2000
2500
3000
rpm
34
FIP – TSM/10.00 EN (03/2011)
10.3.7 Impeller 833S-7 – For pump size FIP20SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Newtonian 2 000 cP at 20°C
Capacity
Bar
4.0
100 rpm 250 rpm
700 rpm 900 rpm
400 rpm
1,400 rpm
2,000 rpm
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0
5
10
15
20
25
30
35
40
45
l/min
Power absorbed
W
4.0 bar
3.5 bar
3.0 bar
2.5 bar
2.0 bar
1.5 bar
1.0 bar
2000
1800
1600
1400
1200
1000
800
600
0.5 bar
400
0 bar
200
0
0
200
400
600
800
1000
1200
1400
1600
1800
2000
rpm
FIP – TSM/10.00 EN (03/2011)
35
10.3.8 Impeller 833S-7 – For pump size FIP20SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Newtonian 4 000 cP at 20°C
Capacity
Bar
250 rpm 400 rpm 700 rpm 900 rpm 1,400 rpm 2,000 rpm
4.0
100 rpm
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0
5
10
15
20
25
30
35
40
45
l/min
Power absorbed
W
3000
4.0 bar
3.5 bar
3.0 bar
2.5 bar
2.0 bar
2500
1.5 bar
1.0 bar
2000
1500
1000
500
0.5 bar
0
0
36
200
400
600
800
1000
1200
1400
1600
1800
2000
rpm
FIP – TSM/10.00 EN (03/2011)
10.3.9 Impeller 833S-4 – For pump size FIP20SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene Milk
Stainless steel, double flat
Water at 20°C
Capacity
Capacity
Bar
1,400 rpm
2,5
2,000 rpm
2,500 rpm
2,800 rpm
2,0
900 rpm
1,5
700 rpm
1,0
500 rpm
0,5
250 rpm
100 rpm
0,0
0
10
20
30
40
50
60
70
l/min
Power absorbed
Power
absorbed
W
1000
2.5 bar
2.0 bar
900
1.5 bar
800
1.0 bar
700
0.5 bar
0 bar
600
500
400
300
200
100
0
0
FIP – TSM/10.00 EN (03/2011)
500
1000
1500
2000
2500
3000
rpm
13:14
37
10.3.10 Impeller 836S-7 – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Water at 20°C
Capacity
Bar
900 rpm 1,400 rpm
2,5
2,500 rpm 2,800 rpm
2,000 rpm
700 rpm

2,0
500 rpm
1,5
250 rpm


1,0
100 rpm

0,5
0,0
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160
l/min
Power absorbed
W
1200
2.5 bar
1000
2.0 bar
1.5 bar
1.0 bar
800
0.5 bar
0 bar
600
400
200
0
0
500
1000
1500
2000
2500
3000
rpm
38
FIP – TSM/10.00 EN (03/2011)
10.3.11 Impeller 836S-7 – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Newtonian 2 000 cP at 20°C
Capacity
Bar
700 rpm 900 rpm
2.5
250 rpm
2.0
1,400 rpm
500 rpm
100 rpm
1.5
1.0
0.5
0.0
0
10
20
30
40
50
60
l/min
Power absorbed
W
2.5 bar
2.0 bar
1.5 bar
1.0 bar
800
700
600
500
0.5 bar
400
300
200
100
0 bar
0
0
FIP – TSM/10.00 EN (03/2011)
200
400
600
800
1000
1200
1400
rpm
39
10.3.12 Impeller 836S-7 – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Newtonian 4 000 cP at 20°C
Capacity
Bar
500 rpm 700 rpm 900 rpm 1,400 rpm
2.5
250 rpm
2.0
100 rpm
1.5
1.0
0.5
0.0
0
10
20
30
40
50
60
l/min
Power absorbed
W
1000
2.5 bar
2.0 bar
1.5 bar
1.0 bar
0.5 bar
0 bar
900
800
700
600
500
400
300
200
100
0
0
40
200
400
600
800
1000
1200
1400
rpm
FIP – TSM/10.00 EN (03/2011)
10.3.13 Impeller 837S – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene high pressure
Stainless steel, double flat
Water at 20°C
Capacity
Bar
4,0
700 rpm 900 rpm
3,5
500 rpm
1,400 rpm
2,000 rpm
2,500 rpm 2,800 rpm
3,0
2,5
250 rpm
2,0
1,5
100 rpm
1,0

0,5
0,0
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160
l/min
Power absorbed
W
1800
4.0 bar
3.5 bar
1600
3.0 bar
2.5 bar
2.0 bar
1.5 bar
1.0 bar
0.5 bar
0 bar
1400
1200
1000
800
600
400
200
0
0
500
1000
1500
2000
2500
3000
rpm
FIP – TSM/10.00 EN (03/2011)
41
10.3.14 Impeller 837S – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene high pressure
Stainless steel, double flat
Newtonian 2 000 cP at 20°C
Capacity
Bar
4.0
500 rpm
700 rpm 900 rpm
1,400 rpm
250 rpm
3.5
100 rpm
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0
10
20
30
40
50
60
70
80
90
100
l/min
Power absorbed
W
1500
2.5 bar
2.0 bar
1200
1.5 bar
1.0 bar
900
600
0.5 bar
300
0
0
42
200
400
600
800
1000
1200
1400
rpm
FIP – TSM/10.00 EN (03/2011)
10.3.15 Impeller 837S – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene high pressure
Stainless steel, double flat
Newtonian 4 000 cP at 20°C
Capacity
Bar
4.0
500 rpm
3.5
700 rpm 900 rpm
1,400 rpm
250 rpm
100 rpm
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0
10
20
30
40
50
60
70
80
l/min
Power absorbed
W
4.0 bar
3.5 bar
3.0 bar
2.5 bar
2.0 bar
1.5 bar
1.0 bar
0.5 bar
1500
1200
900
600
300
0
0
FIP – TSM/10.00 EN (03/2011)
200
400
600
800
1000
1200
1400
rpm
43
10.3.16 Impeller 837S-4 – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene Milk
Stainless steel, double flat
Water at 20°C
Capacity
Capacity
Bar
700 rpm
2,5
900 rpm
1,400 rpm
2,000 rpm
2,500 rpm 2,800 rpm
500 rpm
2,0
1,5
250 rpm
1,0
100 rpm
➚
0,5
0,0
0
20
40
60
80
100
120
140
160
l/min
Power absorbed
absorbed
Power
W
2.5 bar
1400
2.0 bar
1.5 bar
1200
1.0 bar
0.5 bar
1000
0 bar
800
600
400
200
0
0
44
500
1000
1500
2000
2500
3000
rpm
13:21
FIP – TSM/10.00 EN (03/2011)
10.3.17 Impeller 1028S-9 – For pump size FIP25SI/SH
Impeller material:
Hub material:
Fluid:
Nitrile
Stainless steel, Splines
Water at 20°C
Capacity
Bar
1,400 rpm
1,75
2,500 rpm 2,800 rpm
2,000 rpm
900 rpm
1,50
700 rpm
1,25
500 rpm


1,00
250 rpm

0,75
100 rpm

0,50
0,25
0,00
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150
l/min
Power absorbed
W
1000
900
1.75 bar
800
1.5 bar
700
1.0 bar
600
0.5 bar
0 bar
500
400
300
200
100
0
0
500
1000
1500
2000
2500
3000
rpm
FIP – TSM/10.00 EN (03/2011)
45
10.3.18 Impeller 838S – For pump size FIP40SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene
Stainless steel, double flat
Water at 20°C
Capacity
Bar
500 rpm 700 rpm 900 rpm
2,5
1,400 rpm
2,000 rpm
2,500 rpm
 2,800 rpm

100 rpm
2,0
250 rpm
 
1,5
1,0
0,5
0,0
0
50
100
150
200
250
300
l/min
Power absorbed
W
2.5 bar
2400
2.0 bar
1.5 bar
2000
1.0 bar
1600
0.5 bar
0 bar
1200
800
400
0
0
500
1000
1500
2000
2500
3000
rpm
46
FIP – TSM/10.00 EN (03/2011)
10.3.19 Impeller 838S – For pump size FIP40SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene
Stainless steel, double flat
Newtonian 2 000 cP at 20°C
Capacity
Bar
500 rpm
2.5
700 rpm 1,400 rpm
250 rpm
2.0
100 rpm
1.5
1.0
0.5
0.0
0
10
20
30
40
50
60
70
80
90
100
l/min
Power absorbed
W
1000
900
2.5 bar
2.0 bar
1.5 bar
1.0 bar
0.5 bar
800
700
600
500
400
300
200
100
0
0
FIP – TSM/10.00 EN (03/2011)
100
200
300
400
500
600
700
800
900
rpm
47
10.3.20 Impeller 838S – For pump size FIP40SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene
Stainless steel, double flat
Newtonian 4 000 cP at 20°C
Capacity
Bar
500 rpm
2,5
700 rpm
900 rpm
250 rpm
2,0
100 rpm
1,5
1,0
0,5
0,0
0
10
20
30
40
50
60
70
80
90
100
l/min
Power absorbed
W
1000
2.5 bar
2.0 bar
1.5 bar
1.0 bar
0.5 bar
900
800
700
600
500
400
300
200
100
0
0
48
100
200
300
400
500
600
700
800
900
rpm
FIP – TSM/10.00 EN (03/2011)
10.3.21 Impeller 835S-7 – For pump size FIP40SI/SH
Impeller material:
Hub material:
Fluid:
EPDM high pressure
Stainless steel, double flat
Water at 20°C
Capacity
Bar
900 rpm
3,5
500 rpm 700 rpm
2,000 rpm
1,400 rpm
2,500 rpm 2,800 rpm


4,0
3,0
250 rpm
2,5
2,0
100 rpm
1,5

1,0
0,5
0,0
0
50
100
150
200
250
300
l/min
Power absorbed
W
4000
4.0 bar
3.5 bar
3500
3.0 bar
2.5 bar
3000
2.0 bar
1.5 bar
2500
1.0 bar
0.5 bar
0 bar
2000
1500
1000
500
0
0
500
1000
1500
2000
2500
3000
rpm
FIP – TSM/10.00 EN (03/2011)
49
10.3.22 Impeller 835S-4 – For pump size FIP40SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene Milk
Stainless steel, double flat
Water at 20°C
Capacity
Capacity
Bar
700 rpm
2,5
900 rpm
1,400 rpm
2,000 rpm
2,500 rpm
2,800 rpm
500 rpm
2,0
250 rpm
1,5
1,0
100 rpm
➚
0,5
0,0
0
50
100
150
200
250
300
l/min
Powerabsorbed
absorbed
Power
W
2800
2.5 bar
2400
2.0 bar
1.5 bar
2000
1.0 bar
0.5 bar
1600
0 bar
1200
800
400
0
50
0
500
1000
1500
2000
2500
3000
rpm
13:27
FIP – TSM/10.00 EN (03/2011)
10.3.23 Impeller 803S – For pump size FIP50SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene
Stainless steel, double flat
Water at 20°C
Capacity
Bar
250 rpm
500 rpm
700 rpm
900 rpm
1,400 rpm
2,000 rpm
1,2
1,0
100 rpm

0,8
0,6
0,4
0,2
0,0
0
50
100
150
200
250
300
350
400
450
l/min
Power absorbed
W
4000
1.3 bar
0.9 bar
3500
0.6 bar
0.3 bar
0 bar
3000
2500
2000
1500
1000
500
0
0
500
1000
1500
2000
2500
3000
rpm
FIP – TSM/10.00 EN (03/2011)
51
10.3.24 Impeller 809S – For pump size FIP50SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene intermediate pressure
Stainless steel, double flat
Water at 20°C
Capacity
Bar
250 rpm
1,8
500 rpm
700 rpm
1,400 rpm
900 rpm
2,000 rpm
1,5
1,2
100 rpm
0,9
0,6
0,3
0,0
0
50
100
150
200
250
300
350
400
450
l/min
Power absorbed
W
3500
1.2 bar
0.9 bar

3000
2500
0.6 bar
0.3 bar
0 bar
2000
1500
1000
500
0
0
250
500
750
1000
1250
1500
1750
2000
rpm
52
FIP – TSM/10.00 EN (03/2011)
10.3.25 Impeller 809S – For pump size FIP50SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene intermediate pressure
Stainless steel, double flat
Newtonian 2 000 cP at 20°C
Capacity
Bar
100 rpm
1,8
250 rpm
500 rpm
700 rpm
1,5
1,2
0,9
0,6
0,3
0,0
0
10
20
30
40
50
60
70
80
90
100
110
120
130
l/min
Power absorbed
W
2000
1.8 bar
1.5 bar
1.0 bar
1800
1600
1400
1200
1000
800
600
0.5 bar
400
200
0
0
FIP – TSM/10.00 EN (03/2011)
100
200
300
400
500
600
700
rpm
53
10.3.26 Impeller 809S – For pump size FIP50SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene intermediate pressure
Stainless steel, double flat
Newtonian 4 000 cP at 20°C
Capacity
Bar
100 rpm
1,8
250 rpm
500 rpm
700 rpm
1,5
1,2
0,9
0,6
0,3
0,0
0
10
20
30
40
50
60
70
80
90
100
l/min
Power absorbed
W
2200
1.8 bar
1.5 bar
1.0 bar
0.5 bar
2000
1800
1600
1400
1200
1000
800
600
400
200
0
0
54
100
200
300
400
500
600
700
rpm
FIP – TSM/10.00 EN (03/2011)
10.3.27 Impeller 809S-4 – For pump size FIP50SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene Milk
Stainless steel, double flat
Water at 20°C
Capacity
Capacity
Bar
700 rpm
900 rpm
1,400 rpm
2,000 rpm
1,2
500 rpm
1,0
250 rpm
0,8
0,6
100 rpm
0,4
➚
0,2
0,0
0
50
100
150
200
250
300
350
400
450
l/min
Power absorbed
Power
absorbed
W
2500
1.3 bar
1.0 bar
0.75 bar
0.5 bar
0.25 bar
➚
2000
1500
0 bar
1000
500
0
0
FIP – TSM/10.00 EN (03/2011)
250
500
750
1000
1250
1500
1750
2000
rpm
13:32
55
10.3.28 Impeller 815S – For pump size FIP65SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene
Stainless steel, double flat
Water at 20°C
Capacity
Bar
250 rpm
2,5
500 rpm
700 rpm
1,400 rpm
900 rpm
2,0
100 rpm
1,5
1,0
0,5
0,0
0
50
100
150
200
250
300
350
400
450
500
550
600
650
l/min
Power absorbed
W
6500
6000
5500
5000
4500
2.5 bar
4000
2.0 bar
1.5 bar
1.0 bar
0.5 bar
0 bar
3500
3000
2500
2000
1500
1000
500
0
0
400
800
1200
1600
2000
rpm
56
FIP – TSM/10.00 EN (03/2011)
10.3.29 Impeller 815S – For pump size FIP65SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene
Stainless steel, double flat
Newtonian 2 000 cP at 20°C
Capacity
Bar
100 rpm
2,5
250 rpm
700 rpm
400 rpm
900 rpm
2,0
1,5
1,0
0,5
0,0
0
50
100
150
200
250
300
l/min
Power absorbed
W
4000
2.0 bar
3500
1.5 bar
1.0 bar
3000
2500
2000
1500
0.5 bar
1000
500
0 bar
0
0
100
200
300
400
500
600
700
800
900
rpm
FIP – TSM/10.00 EN (03/2011)
57
10.3.30 Impeller 815S – For pump size FIP65SI/SH
Impeller material:
Hub material:
Fluid:
Neoprene
Stainless steel, double flat
Newtonian 4 000 cP at 20°C
Capacity
Bar
100 rpm
2,5
250 rpm
400 rpm
700 rpm
900 rpm
2,0
1,5
1,0
0,5
0,0
0
50
100
150
200
250
l/min
Power absorbed
W
4500
2.5 bar
2.0 bar
1.5 bar
1.0 bar
4000
3500
3000
0.5 bar
2500
2000
1500
1000
0 bar
500
0
0
100
200
300
400
500
600
700
800
900
rpm
58
FIP – TSM/10.00 EN (03/2011)
10.3.31 Impeller 840S-7 – For pump size FIP65SI/SH
Impeller material:
Hub material:
Fluid:
EPDM
Stainless steel, double flat
Water at 20°C
Capacity
Bar
700 rpm
2,5
2,0
1400 rpm
900 rpm
400 rpm
1,5
250 rpm
1,0
0,5
0,0
100 rpm
0
50
100
150
200
250
300
350
400
450
500
l/min
Power absorbed
W
6500
6000
5500
5000
4500
4000
3500
2.5 bar
3000
2.0 bar
2500
1.5 bar
1.0 bar
2000
0.5 bar
1500
0 bar
1000
500
0
0
FIP – TSM/10.00 EN (03/2011)
400
800
1200
1600
2000
rpm
59
10.3.32 Impeller 1028 with full cam – For pump size FIP25B
Impeller material available:
Hub material available:
Neoprene
Bronze
Capacity
Bar
2,000 rpm
2,5
2,500 rpm 2,800 rpm
1,400 rpm
3,000 rpm
900 rpm
2,0
700 rpm
500 rpm
1,5
1,0
0,5
0,0
0
20
40
60
80
100
120
140
160
l/min
Power absorbed
W
1400
2.5 bar
1200
1.5 bar
2.0 bar
1.0 bar
1000
0.5 bar
0 bar
800
600
400
200
0
0
500
1000
1500
2000
2500
3000
rpm
Note:Above curves are for Neoprene impellers based on water at 20°
For Nitrile impellers, pressure is reduced by some 30%
With reduced cam, capacity is reduced some 35-40%
Re max speed: This rpm could be different for some applications, e.g. high speed pumps
60
FIP – TSM/10.00 EN (03/2011)
10.3.33 Impeller 816 with full cam – For pump size FIP25B
Impeller material available:
Hub material available:
Neoprene
Bronze, plastic, SS
Capacity
Bar
2,000 rpm
1,400 rpm
4,0
700 rpm
3,5
900 rpm
500 rpm
3,0
2,5
2,0
1,5
1,0
0,5
0,0
0
10
20
30
40
50
60
70
80
90
100
110
l/min
Power absorbed
W
1600
4.0 bar
3.5 bar
1400
3.0 bar
2.5 bar
2.0 bar
1200
1.5 bar
1000
1.0 bar
0.5 bar
800
600
400
200
0
0
200
400
600
800
1000
1200
1400
1600
1800
2000
rpm
Note:Above curves are for Neoprene impellers based on water at 20°
For Nitrile impellers, pressure is reduced by some 30%
With reduced cam, capacity is reduced some 35-40%
Re max speed: This rpm could be different for some applications, e.g. high speed pumps
FIP – TSM/10.00 EN (03/2011)
61
10.3.34 Impeller 1029 with full cam – For pump size FIP40B
Impeller material available:
Hub material available:
Neoprene, Nitrile
Bronze, plastic, SS
Capacity
Bar
2,5
900 rpm
2,0
700 rpm
1,5
500 rpm
1,400 rpm
1,800 rpm 2,000 rpm 2,200 rpm
1,0
0,5
0,0
0
50
100
150
200
250
300
350
l/min
Power absorbed
W
3000
2.5 bar
2500
2.0 bar
1.5 bar
2000
1.0 bar
0.5 bar
1500
1000
500
0
0
500
1000
1500
2000
2500
rpm
Note:Above curves are for Neoprene impellers based on water at 20°
For Nitrile impellers, pressure is reduced by some 30%
With reduced cam, capacity is reduced some 35-40%
Re max speed: This rpm could be different for some applications, e.g. high speed pumps
10.3.35 Impeller 818 with full cam – For pump size FIP40B
Impeller material available:
Hub material available:
Neoprene
Bronze
Capacity
Bar
2,000 rpm
1,400 rpm
4,0
2,500 rpm
900 rpm
3,5
700 rpm
500 rpm
3,0
2,5
250 rpm
2,0
100 rpm
1,5
1,0
0,5
0,0
0
50
100
150
200
250
300
l/min
Power absorbed
W
4000
4.0 bar
3.5 bar
3500
3.0 bar
2.5 bar
3000
2.0 bar
1.5 bar
2500
1.0 bar
0.5 bar
0 bar
2000
1500
1000
500
0
0
500
1000
1500
2000
2500
rpm
Note:Above curves are for Neoprene impellers based on water at 20°
For Nitrile impellers, pressure is reduced by some 30%
With reduced cam, capacity is reduced some 35-40%
Re max speed: This rpm could be different for some applications, e.g. high speed pumps
13:49
10.3.36 Impeller 819 with full cam – For pump size FIP40B
Impeller material available:
Hub material available:
Neoprene
Bronze
Capacity
Bar
2,5
1,400 rpm
2,000 rpm
2,500 rpm
900 rpm
700 rpm
500 rpm
2,0
250 rpm
1,5
100 rpm
1,0
0,5
0,0
0
50
100
150
200
250
Flow(lit/min)
300
l/min
Power absorbed
W
2400
2.5 bar
2.0 bar
2100
1.5 bar
1.0 bar
1800
0.5 bar
0 bar
1500
1200
900
600
300
0
0
300
600
900
1200
1500
1800
2100
2400
rpm
Note:Above curves are for Neoprene impellers based on water at 20°
For Nitrile impellers, pressure is reduced by some 30%
With reduced cam, capacity is reduced some 35-40%
Re max speed: This rpm could be different for some applications, e.g. high speed pumps
Your local contact:
SPX Flow Technology Örebro AB
Nastagatan 19, P.O. Box 1436
SE-701 14 Örebro, Sweden
Phone: +46 (0)19 21 83 00 Fax: +46 (0)19 27 23 72
E-mail: johnson-pump.se.support@spx.com
www.johnson-pump.com
www.spxft.com
For more information about our worldwide locations, approvals, certifications, and local representatives, please visit
www.johnson-pump.com.
SPX Corporation reserves the right to incorporate our latest design and material changes without notice or obligation. Design features,
materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied
upon unless confirmed in writing.
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