CONFIDENTIAL SERVICE MANUAL MODEL: OK75 MINI HI-FI SYSTEM SERVICE MANUAL MODEL: OK75 CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL. P/NO : AFN78511834 SEPTEMBER, 2018 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. CONTENTS SECTION SECTION SECTION SECTION 1 ........ GENERAL 2 ........ CABINET & MAIN CHASSIS 3 ........ ELECTRICAL 4 ........ MECHANISM (DM19D) 1-1 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. SECTION 1 SUMMARY CONTENTS SERVICING PRECAUTIONS ............................................................................................................................ 1-3 ESD PRECAUTIONS ......................................................................................................................................... 1-5 HIDDEN KEY MODE ......................................................................................................................................... 1-6 1. HIDDEN KEY MODE TABLE 2. HIDDEN KEY MODE DESCRIPTION PROGRAM DOWNLOAD GUIDE...................................................................................................................... 1-7 FOTA UPDATE STEP USING BT APP .......................................................................................................... 1-10 SPECIFICATIONS ........................................................................................................................................... 1-12 1-2 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact. Storage in conductive bag Drop impact 2. Repair notes 1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials. 2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board. 3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched. 4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged. NEVER look directly at the laser beam, and don’t allow contact with fingers or other exposed skin. 5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort lens. Pressure Magnet Pressure How to hold the pick-up Cotton swab Conductive Sheet 6) Never attempt to disassemble the pick-up. Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up. 1-3 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care. 2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust. 2. Notes for repair 1) Before replacing a component part, first disconnect the power supply lead wire from the unit 2) All equipment, measuring instruments and tools must be grounded. 3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.) 4) To prevent AC leakage, the metal part of the soldering iron should be grounded. 5) Workers should be grounded by an armband (1 M) 6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband. 7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin. Armband Resistor (1 M) Resistor (1 M) Conductive Sheet 1-4 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges sufficient to damage ESD devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device). CAUTION. GRAPHIC SYMBOLS THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE. 1-5 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. HIDDEN KEY MODE 1. HIDDEN KEY MODE TABLE HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY Version Check Front ‘Stop’ + Remote Control Key ‘Play’ / for 5s Remote Control Key ‘Play’ / for 1.5s EEPROM INITIAL Front ‘Stop’ + Remote Control Key ‘ Auto exit ‘ for 5s 2. HIDDEN KEY MODE DESCRIPTION 2-1. Version Check - Function : Version Check. - Entrance Key : Front ‘Stop’ + Remote Control Key ‘Play’ for 5s. - Exit Key : Remote Control Key ‘Play’ for 1.5s. - Operation explanation : Remote Control Key OR . VFD Display (Example) Result MCS Version MICOM Version OPTION Version DEMO Version DJ PRO Version EQ Version EQ Check sum Version 2-2. EEPROM Initial - Function : Initialize data stored in EEPROM and BACKUP RAM data. - Entrance Key : Front ‘Stop’ + Remote Control Key ‘ ‘ for 5s. - Exit Key : Auto exit. - Explanation : ‘E2P CLR’ is displayed on the VPD and turn off the power automatically. 1-6 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. PROGRAM DOWNLOAD GUIDE 1. AUDIO PROGRAM Download program file name must be MICOM_OK75_YYMMDDX.HEX If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed. ON VFD DISPLAY SCREEN 1) (Fast) Format USB device. 2) Copy Firmware file to USB device. NO USB Insert USB device at USB function. SEARCH MICOM UP FINISH AUTO POWER OFF 1-7 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. CD PROGRAM Download program file name must be HG790_OK75_YYMMDDX.bin If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed. ON VFD DISPLAY SCREEN 1) (Fast) Format USB device. 2) Copy Firmware file to USB device. NO USB Insert USB device at USB function. SEARCH FIRMWARE FINISH AUTO POWER OFF 1-8 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3. EQ & DEMO PROGRAM Download program file name must be EQ_DEMO_PRG_OK75_XXXX.BIN If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed. ON VFD DISPLAY SCREEN 1) (Fast) Format USB device. 2) Copy Firmware file to USB device. NO USB Insert USB device at USB function. SEARCH EQDEMOUP FINISH AUTO POWER OFF 1-9 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. FOTA UPDATE STEP USING BT APP Step1 : App connecting Step2 : Device version info (Check FW version) After connecting the BT App with SET, the user could find the “Device Version info” on Setting tab. When touch the “Device Version info” button, user could find the current and latest SET version on pop-up menu. Step3 : Select update button Step4 : Confirm update When touch the “Update” button, user could update the SET firmware using FOTA. Select the OK button on the caution message. 1-10 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. Step5 : Download from CDN server Step6 : Transfer FW 1st step is download from CDN server to smart phone. The progress bar is displayed on BT App. After completed the download from server, smart phone start to transfer the firmware to the SET. The progress bar is displayed on BT App. Step7 : FW Flash Writing Step8 : FOTA complete After completed the download from the smart phone, the SET overwrite the firmware to flash memory. When finishing the flash memory writing, pop-up message about finish is displayed and the SET auto power off. 1-11 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. SPECIFICATIONS GENERAL Power requirements Power consumption Dimensions (W x H x D) Operating temperature Operating humidity Refer to the main label Refer to the main label Approx. 330 mm x 925 5 °C to 35 °C (41 °F to 60 % INPUTS Digital audio in (OPTICAL IN) Analog audio in (AUX IN) Portable in (PORT. IN) Microphone (MIC 1/2) 3.3 V (p-p), Optical jack x 1 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R) 1.0 Vrms (3.5 mm stereo jack) x 1 Sensitivity 20 mV (1 kHz), 6.3 mm jack x 2 TUNER FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz SYSTEM Frequency Response Signal-to-noise ratio Dynamic range Bus Power Supply (USB) Available Digital Input Audio Sampling Frequency 40 to 20,000 Hz More than 75 dB More than 80 dB 5V 500 mA 32 kHz, 44.1 kHz, 48 kHz, 88.2 kHz, 96 kHz AMPLIFIER (RMS Output power) Total output HIGH LOW 1,000 W RMS 295 W RMS × 2 (4 Ω at 1kHz, 10% THD) 410 W RMS (3 Ω at 200Hz, 10% THD) on the unit. on the unit. mm x 360 mm 95 °F) Design and specifications are subject to change without notice. 1-12 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. SECTION 2 CABINET & MAIN CHASSIS CONTENTS DISASSEMBLY INSTRUCTIONS ..................................................................................................................... 2-2 EXPLODED VIEWS ........................................................................................................................................... 2-9 1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-9 2. DECK MECHANISM SECTION .............................................................................................................. 2-11 3. PACKING ACCESSORY SECTION ....................................................................................................... 2-13 2-1 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. DISASSEMBLY INSTRUCTIONS 1) Remove the 6 screws. Figure 1. Panel Side L/R disassembly - 1 2) Disassemble each of the two screws located inside the handle. Figure 2. Panel Side L/R disassembly - 2 2-2 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3) Pull out Cover Side Assembly L/R in the backward direction. Figure 3. Panel Side L/R disassembly - 3 4) Remove the 3 screws. Figure 4. Panel Top disassembly - 1 2-3 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 5) Remove the two screws on the left and right sides. Figure 5. Panel Top disassembly - 2 6) As shown in the figure, remove the Panel Top by pushing the front part and lifting the rear part. Figure 6. Panel Top disassembly - 3 2-4 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 7) Remove the 9 screws on the Panel Rear. Figure 7. Panel Rear disassembly 8) Bracket MD + Frame Main Screw 4 EA Disassembly Figure 8. Main Set disassembly - 1 2-5 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 9) Remove the Set LED Connector / Speaker LED Connector / Speaker Network cable. Figure 9. Main Set disassembly - 2 10) Power Cable Disconnection Figure 10. Main Set disassembly - 3 2-6 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 11) Grasp both sides and pull upward to remove the assembly. Figure 11. Main Set disassembly - 4 12) Complete removal of the Main Set. Figure 12. After detaching the Main Set 2-7 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2-8 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. EXPLODED VIEWS 1. CABINET AND MAIN FRAME SECTION D CABLE2 260L 266 F RMC 277 255 CABLE7 A42 CABLE6 BT 267 270 262 A41 A45 A51 J K 269 A 265 A46 MAIN 256 CABLE6 CABLE3 B I C H D B A52 257 E F G I 268 259 258 L 255 258 E G 261 263 260R L A44 A K A00 H CABLE5 SMPS M A50 M A47 J N 521 276 CN803 TOP 272 275 A60 521 274 273 251 251 272 521 272 C N 300 CABLE1 2-9 2-10 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. DECK MECHANISM SECTION (DM19D) A00 1030 1049 1015 A005 2-11 2-12 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3. PACKING ACCESSORY SECTION 825 FM Wire Antenna 826 Filter, Ferrite Core 900 Remote Control AM AN T O/ M R/ C PO WE RC OR D 2-13 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2-14 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. SECTION 3 ELECTRICAL CONTENTS ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2 1. NO POWER ............................................................................................................................................ 3-2 2. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4 3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5 4. NO BOOTING (IN CD/USB FUNCTION) ................................................................................................ 3-6 5. NO OPERATION OF MD ........................................................................................................................ 3-9 6. NO SOUND ........................................................................................................................................... 3-14 ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-23 1. POWER (SMPS) ................................................................................................................................... 3-23 2. MCS PART CHECK .............................................................................................................................. 3-26 3. FLD DISPLAY CHECK ......................................................................................................................... 3-27 4. PWM MODULATION CHECK ............................................................................................................... 3-28 5. POWER AMP PART CHECK ............................................................................................................... 3-29 6. TUNER / AUX FUNCTION CHECK ...................................................................................................... 3-30 7. TUNER FUNCTION CHECK................................................................................................................. 3-31 8. CD FUNCTION CHECK ........................................................................................................................ 3-32 9. DOUBLE USB FUNCTION ................................................................................................................... 3-33 WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-34 1. DSP (IC501) .......................................................................................................................................... 3-34 2. SDRAM (IC502) .................................................................................................................................... 3-35 3. SERVO (IC401)..................................................................................................................................... 3-36 4. MOTOR DRIVER (IC400) ..................................................................................................................... 3-37 5. ADC (IC301).......................................................................................................................................... 3-38 6. USB (CN502) ........................................................................................................................................ 3-38 7. BLUETOOTH (CN504).......................................................................................................................... 3-39 WIRING DIAGRAM .......................................................................................................................................... 3-41 BLOCK DIAGRAM .......................................................................................................................................... 3-43 CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-45 1. IC VOLTAGE......................................................................................................................................... 3-45 2. FAN MOTOR VOLTAGE ...................................................................................................................... 3-46 3. SMPS CAPACITOR & ZENER DIODE ................................................................................................. 3-46 4. MAIN CAPACITOR ............................................................................................................................... 3-47 5. CONNECTOR VOLTAGE ..................................................................................................................... 3-48 PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-53 1. SMPS P.C.BOARD DIAGRAM ............................................................................................................. 3-53 2. MAIN P.C.BOARD DIAGRAM .............................................................................................................. 3-57 3. TOP P.C.BOARD DIAGRAM ................................................................................................................ 3-61 4. JACK & RMC P.C.BOARD DIAGRAM ................................................................................................. 3-65 5. SPARKLE LED UP P.C.BOARD DIAGRAM ......................................................................................... 3-67 6. SPARKLE LED DOWN P.C.BOARD DIAGRAM .................................................................................. 3-67 7. X-FLASH LED UP LEFT P.C.BOARD DIAGRAM ................................................................................ 3-69 8. X-FLASH LED UP RIGHT P.C.BOARD DIAGRAM .............................................................................. 3-70 9. SPEAKER LED P.C.BOARD DIAGRAM .............................................................................................. 3-70 3-1 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 1. NO POWER If the unit doesn’t work by no power problem, repair the set according to the following guide. 1-1. FUSE/ THERMISTOR/ BRIDGE DIODE 1-1-1. Solution Please check and replace F901, TH901 or TH903, BD901 on SMPS board. 1-1-2. How to troubleshoot (Countermeasure) 1) Check if the fuse F901 is open or short-circuit. 2) Check if the NTC thermistor TH900 or TH903 is normal or open. 3) Check if the bridge diode BD901 is short-circuit by over current with a digital multi-meter. 1-1-3. Service hint (Any picture/ Remark) ! F901 F H9 0 1 1 FH902 1 2 2 ! OTW2 RBU605M BD901 1 2 2 1 L1 4 2 L1 1 3 HS900 1 1 1 2 L1 1 1 4 L1 4 4 LF902 LF902-*1 3 2 3 L2 3 4 L2 3 4 L2 2 CM902 LF901-*1 LF901 3 R903 L2 R900 1.5M R902 100nF/275VAC ! ! R901 ! T5AL/250V (5A 250V) CM901 PN901 GP390-02P-TS 470K 470K 470K TP902 TP901 ! F901-*1 100nF/275VAC VR901 T8AL/250V OTW1 2 SVC681-14 NUTRAL (WH/BL) 2 ! LIVE (BK/BN) OTW3 1 1 2 2 OTW4 Y_GND ! CY900 ! C903-*3 270uF C903-*2 180uF TH901 DSC 3D-15 MSFC CY901 TH903 ! TH902 GND CY902 C903-*1 330uF C903 330uF < F901 > If F901 is not short-circuit, replace it with a same specifications one. <TH901 or TH903 > If TH901 or TH903 is open, replace it with a new one. 3-2 450V < BD901 > If BD901 is short-circuit, replace it with a new one. Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO POWER If the unit doesn’t work by no PVDD problem, repair the set according to the following guide. 1-2. FUSE/ FET 1-2-1. Solution Please check and replace F901, Q901 on SMPS board. 1-2-2. How to troubleshoot (Countermeasure) 1) Check if the fuse F901 is open or short-circuit. 2) Check the anode-cathod voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V. If it doesn’t have any voltage, it’s destroyed. Replace it with a new one. 1-2-3. Service hint (Any picture/ Remark) T903 C952 C953 2200uF/63V 2200uF/63V 47K R960 47K 47K R959 47K 1R9582 1R9572 C953-*1 16 2200uF/50V 3 C952-*1 ! S3 2200uF/50V P2 P1 1 15 13 SF20A400HPI 3 1K ! TP913 PC903 3B 2C 1 4 IC951 TP912 1E R961 11 R962 N7 8 R953 11 9 TP914 Q950 KRC103S C956 22K 1% R951 TP910 1uF R954 R972 1.5K 12 12 2.2K 7 7 1R9522 13 1K N2 14 6 220 220 R971 2K 1.8K 1K GND 15 P3 N4 4 R955 N6 N1 N3 N5 16 R956 D951 17 5 2 TP915 18 2 HS955 MED61841613 1 470P/1KVDC GND GND 2 S1 ! T904 C951 3A 2C 1N ZD932 Z02W20VY 14 4 1 S2 MED62731209 HS952 25x15 2 3 TP911 < SMPS circuit > 3-3 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 2. NO BOOTING WHEN POWER ON THE SET The set doesn’t work when press the power button on the top board or the remote control. 2-1. IC501 2-1-1. Solution Replace IC501 on MAIN board. 2-1-2. How to troubleshoot (Countermeasure) 1) Check the +12 V (CN201) and 3.3 VA (IC202) in standby mode. If there is no 12 VA, check the SMPS and if doesn’t appear 3.3 VA, check IC202. 2) Check +12 V, +5.1 VA, 3.3 VA, DVCC_5V and DVCC_3.3V when power on the set. - If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the power button. X500 and X501 work normally but, if you can not power on the set, replace the IC501 with a new one on the main board. 2-1-3. Service hint (Any picture/ Remark) X500 (24 MHz) IC501 X501 (32.768 kHz) < MAIN board top view > R5B78 PWR_CTRL < MAIN board bottom view > 3-4 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET When power on the set, any icons or characters on VFD are not displayed. 3-1. VFD (VFD801) 3-1-1. Solution Please check and replace VFD301 on TOP FRONT board. 3-1-2. How to troubleshoot (Countermeasure) 1) Check if VFD_12V, DVCC_3.3V and VCC_5V are output from SMPS to VFD via the main board. 2) Check if the IC501 outputs VFD_CLK, VFD_STB, and VFD_DAT to the top board. 3) Check if the VFD grid current amplifier circuit on the top board. Check the drive signal to the transistor’s(Q801,2) base. If the control signals from VFD (DGND, VDD) isn’t output, replace VFD with a new one. 3-1-3. Service hint (Any picture/ Remark) knuk }mkXY} }jj\} k}jjZUZ} }mkjsr }mkz{i }mkkv knuk knukTX }mkXY} }jj\} k}jjZUZ} }mkjsr }mkz{i }mkkv knukTY RZUZ}h rlZ rlY rlX tpj}vsh tpj}vsi zjyhh zjyhi mpslzi shukpunnlhy rlZ rlY rlX tpj}h zjyhi mpslzi mpslzh mpslzh thpu}i }mXY} YZ k}\UW} YY k}\UW} YX k}ZUZ} YW }mkjsr X` }mkz{i X_ }mkkh{ X^ knuk nuk X[ shukpunnlhy XZ rlZ XY rlY XX rlX XW tpj}vsh ` tpj}vsi _ zjyh{joh ^ zjyh{joi ] mpslzi thpu}i thpu}Th thpu}h knuk \ R810(TP841) Q801 Emitter about 30 Vp-p RZUZ}h X\ tpj}i zjyhh nuk Y[ X] RZUZ}h shukpunnlhy Y\ < Waveform of the grid current driver> mpslzh [ thpu}vsi Z thpu}vsh Y GGGGGGnuk X nuk ju_W[ knuk < TOP FRONT circuit > 3-5 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 4. NO BOOTING (IN CD/USB FUNCTION) After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 4-1. NO DVCC_3.3V, 1.2 VA 4-1-1. Solution Please check and replace IC202, IC205 on MAIN board. 4-1-2. How to troubleshoot (Countermeasure) 1) Check Voltage of IC202 pin3 on MAIN board. If IC202 pin3 (about 3.3 V) & pin1 Input 5.1 VA doesn’t come out, check IC201 & +12 V from SMPS board. 2) If IC201 pin2 (about 5.1 V) is normal, check voltage of IC205 pin3 (about 1.2 VA). If IC205 pin3 (about 1.2 VA) doesn’t come out, check R218, R219, R221. If there’s no defective component then replace IC205. 3) PWR_CTRL is high, check R214, R233 and if there’s no defective component then check DVCC_3.3V short with GND. PWR_CTRL (IC204 pin3) is high (about 3.2 V) If PWR_CTRL isn’t high, check pin D11 of IC501 & R512, R513 4) If PWR_CTRL is high, check R5B78 and if there’s no defective component then replace IC204. 4-1-3. Service hint (Any picture/ Remark) IC201 IC203 IC202 IC205 < MAIN board top view > IC204 < MAIN board bottom view > 3-6 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO BOOTING (IN CD/USB FUNCTION) After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 4-2. CRYSTAL (X500) 4-2-1. Solution Replace X500 on MAIN board. 4-2-2. How to troubleshoot (Countermeasure) 1) If 3.3 VA & 1.2 VA is normal, check reset ‘High’ of IC501 pin T12 on MAIN board. If MAIN_RESET isn’t high, check MICOM (IC101) pin40. 2) If MAIN_RESET is high, check the soldering status of 24 MHz crystal (X500). 3) If the crystal (X500) doesn’t oscillate, check R5B4, R5B6, C5B2, C5B5 around crystal (X500). If there’s no defective component, then replace X500. 4-2-3. Service hint (Any picture/ Remark) XI X500 XO IC501 X500 < Signal waveform > < MAIN board top view > 3-7 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO BOOTING (IN CD/USB FUNCTION) After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 4-3. SERIAL FLASH (IC503) 4-3-1. Solution Please check and replace IC503 on MAIN board. 4-3-2. How to troubleshoot (Countermeasure) 1) If the crystal (X500) does oscillate, check serial flash (IC503) on MAIN board. Check pin8 (VCC), pin6 (CLK), pin1 (CS), pin2 (DO), pin5 (DI) of below waveform. 2) If pin1, 2, 5, 6 doesn’t come out, check registers (R5B72 ~ 5) of IC503. If registers of IC503 is OK, then replace IC503. (it need to download program.) 3) After change IC503, if It is still not below waveform, check IC501 (DSP IC). 4-3-3. Service hint (Any picture/ Remark) VCC CS# CLK IC503 DO < Signal waveform > < MAIN board bottom view > 3-8 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 5. NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the SPINDLE MOTOR among them. 5-1. SPINDLE MOTOR 5-1-1. Solution Replace IC400 on MAIN board. 5-1-2. How to troubleshoot (Countermeasure) 1) Check the SPDO signal from pin16 of IC401. If no signal, check DVCC_3.3V and X400. 2) Check the SPIN+ & SPIN- from IC400 to CN401 for driving SPINDLE motor. It is about 3.6 Vp-p. If no signal, check M_5 V for IC400. 3) Check if the FFC cable is solidly connected between CN401 and MD. 4) Check the MD. If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs. Please check the function after changing another MD. 5-1-3. Service hint (Any picture/ Remark) IC400 SP+: pin17 SP-: pin18 IC401 < Waveform of SP- & SP+ for driving SPINDLE motor > < MAIN board bottom view > 3-9 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the SLED MOTOR among them. 5-2. SLED MOTOR 5-2-1. Solution Replace IC400 on MAIN board. 5-2-2. How to troubleshoot (Countermeasure) 1) Check the SLDO signal from pin15 of IC401. If no signal, check DVCC_3.3V and X400. 2) Check the SPED+ & SLED- from IC400 to CN401 for driving SPINDLE motor. It is about 2.9 Vp-p. If no signal, check M_5 V for IC400. 3) Check if the FFC cable is solidly connected between CN401 and MD. 4) Check the MD. If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs. Please check the function after changing another MD. 5-2-3. Service hint (Any picture/ Remark) SP+ IC400 SLED+: pin11 SLED-: pin12 SPIC401 < Waveform of SLED- & SLED+ for driving SLED motor > < MAIN board bottom view > 3-10 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the TRAY OPEN / CLOSE MOTOR among them. 5-3. TRAY OPEN/ CLOSE MOTOR 5-3-1. Solution Replace IC400 on MAIN board. 5-3-2. How to troubleshoot (Countermeasure) 1) Check MOT_OPEN & MOT_CLOSE signals from pin P5, L4 of IC501 to IC400. If no signal, check M_5V to IC400. 2) Check LOAD± from IC400 to CN401 for driving the tray open / close motor. It is about 3.85 Vp-p. If no signal, check M_5V to IC400. If it has any trouble, replace it with a new one. 3) Check if the FFC cable is solidly connected between CN401 and MD. 4) Check the MD. If the tray motor is sort-circuit or has any trouble, it can not open or close the tray. Please check the function after changing another MD. 5-3-3. Service hint (Any picture/ Remark) M_CL: pin6 M_OP: pin7 LOLO+(RED) IC400 LO+: pin9 LO-: pin10 IC401 MOT_OPEN MOT_CLOSE < Waveform for driving tray open/ close motor > < MAIN board bottom view > 3-11 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the pickup module in MD doesn’t work. This step is for checking the LASER TRACKING ACTUATOR. 5-4. LASER TRACKING ACTUATOR 5-4-1. Solution Replace IC400 on MAIN board. 5-4-2. How to troubleshoot (Countermeasure) The tracking actuator makes the laser beam be positioned in the center of a track on CD disc. 1) Check the TRD signal from pin14 of IC401. If no signal, check DVCC_3.3V and X400. 2) Check TR- & TR+ from IC400 to CN400 for driving the tracking actuator. If no signal, check M_5V for IC400. 3) Check if the FFC cable is solidly connected between CN400 and MD. 4) Check the MD. If the pickup module has any trouble, it can not move the laser beam on the left or right side. Please check the function after changing another MD. 5-4-3. Service hint (Any picture/ Remark) IC400 TR+: pin16 TR-: pin15 IC401 < MAIN board bottom view > < Waveform of TR± for driving tracking actuator > 3-12 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the pickup module in MD doesn’t work. This step is for checking the LASER FOCUSING ACTUATOR. 5-5. LASER FOCUSING ACTUATOR 5-5-1. Solution Replace IC400 on MAIN board. 5-5-2. How to troubleshoot (Countermeasure) The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc. 1) Check the FDO signal from pin13 of IC401. If no signal, check DVCC_3.3 and X400. 2) Check F- & F+ from IC400 to CN400 for driving the focusing actuator. If no signal, check M_5V for IC400. 3) Check if the FFC cable is solidly connected between CN400 and MD. 4) Check the MD. If the pickup module has any trouble, it can not move the laser beam on the top or bottom side. Please check the function after changing another MD. 5-5-3. Service hint (Any picture/ Remark) IC400 F+: pin14 F-: pin13 IC401 < Waveform of F± for driving focusing actuator > < MAIN board bottom view > 3-13 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 6. NO SOUND There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according to the following guide. 6-1. DIGITAL AUDIO AMP DAMAGE 6-1-1. Solution Replace IC701, IC702 on MAIN board. 6-1-2. How to troubleshoot (Countermeasure) 1) Check PWM_FL±, PWM_FR± & PWM_SW± signals from IC601 to IC701 & 702 each input function. If no signal, check if I2S audio signals are entered to IC601. 2) Check PVDD. If PVDD is abnormal, check the SMPS. 3) Check AMP_12V for driving the gate of AMP IC. a. All the powers are normal, but if AMP_12V is low, there is possible for AMP IC to be damaged. b. Remove L705, L706, L707 and L708 one by one. When removed a inductance, if AMP_12V is recovered, the IC connected to it was damaged. c. Replace the IC with a new one. 4) Check the impedance between IC701/IC702_OUT_A/OUT_B & GND. a. If the impedance is 0 Ω, the IC must be damaged. b. After removing the heat sink, replace it with a new one. 6-1-3. Service hint (Any picture/ Remark) L706 IC702 L705 L708 IC601 IC701 L707 < MAIN board top view > 3-14 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the CD FUNCTION, repair the set according to the following guide. 6-2. CD FUNCTION 6-2-1. Solution Replace IC501 on MAIN board. 6-2-2. How to troubleshoot (Countermeasure) 1) Check CD_BCK, CD_LRCK, & CD_DATA signals from IC501 to IC401. If no signal, check if the RF & servo signals from MD is entered to IC401. Refer to the “No operation of MD” guide on Item 5. 2) Check the following I2S signal flow. < I2S audio signal Interface > - MCS_BCK : IC501_pin E1 --> IC601_pin23 - MCS_LRCK : IC501_pin D1 --> IC601_pin22 (44.1 kHz) - MIX_DATA0_OUT : IC501_pin E2 --> IC601_pin24 - MIX_DATA2_OUT : IC501_pin R2 --> IC601_pin26 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one. 6-2-3. Service hint (Any picture/ Remark) IC501 < MAIN board top view > < Waveform of I2S audio interface signals > +3.3VA VFD_CLK VFD_PWR_CTRL VFD_STB MCS_MCLK MCS_LRCK MCS_BCK MIX_DATA0_OUT DIR_SCL DSPI_MCLK DSPI_LRCK DSPI_BCK DSPI_ADATA BT_ADC_SCL MIC_DATA_IN DEBUG_CON_OUT R5B7 R5B8 R5B9 R5B37 R5B10 R5B11 R5B22 R5B23 R5B42 R5B43 R5B44 R5B12 R5B19 R5B13 100 100 100 NC 100 100 33 33 33 33 33 33 100 33 DFT_TX D4 E5 B1 C1 C2 D2 D1 E1 E2 E4 F2 F1 G1 G2 F4 H2 G5 H1 G4 J1 H4 J2 J4 J5 VDD33IO VSS33IO PGPA09 PGPA10 PGPA11 PGPA12 PGPA13 PGPA14 PGPA15 PGPB00 PGPB01 PGPB02 PGPB03 PGPB04 PGPD04 PGPB05 PGPD13 PGPB06(Boot[0]) PGPD14 PGPB07(Boot[1]) PGPD15 PGPB08 VDD12INT VSS12INT IC501 < MAIN - CD DSP circuit > 3-15 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the USB Function, repair the set according to the following guide. 6-3. USB FUNCTION 6-3-1. Solution Replace IC204 on MAIN board. 6-3-2. How to troubleshoot (Countermeasure) 1) Check +5V_USB to USB board. If the USB LED are turned on, the voltage is okay, if so not, check USB_5V to pin4, 5 of CN803. 2) Check USB D1± or USB D2± from MAIN board to TOP board. a. Check 2.0_D1±signals(pin U7, U8 ) or 1.1_D1± signals(pin A7, A8 ) to IC501. b. Check USB± signals to CN502(pin1, 2, 7, 8). If there is any trouble, check the power for IC207. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one. 3) Check if “Digital audio AMP block” on item 6-1 is normal. 6-3-3. Service hint (Any picture/ Remark) D+ IC501 D- CN502 USB D-/D+ (CN502 pin1, 2 & pin7, 8) < Waveform of USB D± signal > < MAIN board top view > 3-16 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the AUX Function, repair the set according to the following guide. 6-4. AUX FUNCTION 6-4-1. Solution Replace IC301 on MAIN board. 6-4-2. How to troubleshoot (Countermeasure) 1) Check AUX_L/R signals to IC301 (pin1, 2). 2) Check if DSPI_BCK, LRCK, MCLK are entered from IC501 to IC301. 3) Check if ADC_DATA is entered from IC301 to IC501. If no signal, check AVCC_3.3V & DVCC_3.3V (ADC) for IC301. If is NG, replace it a new one. 4) Check the following I2S signal flow from IC501 to IC601. (Refer to Item 6-2.) If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one. 5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-1. If AMP is damaged, replace it with a new one. 6-4-3. Service hint (Any picture/ Remark) IC301 Pin15:DSPI_MCLK Pin16:DSPI_LRCK Pin17:DSPI_BCK < AUX function signal flow > < MAIN board bottom view > 3-17 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the TUNER function, repair the set according to the following guide. 6-5. TUNER FUNCTION 6-5-1. Solution Replace IC301 on MAIN board. 6-5-2. How to troubleshoot (Countermeasure) 1) Check if TUNER_LR is entered from pin13, 14 of IC302 to IC301(pin27, 28) If no signals, check AVCC_3.3V for tuner power. Check if the tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC501 to IC302. If it doesn’t work, replace IC302 with a new one. 2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201. 3) Check if ADC_DATA is entered from IC301 to IC501. If no signal, check AVCC_3.3V & DVCC_3.3V (ADC) for IC301. If is NG, replace it with a new one. 4) Check the following I2S audio signal flow from IC501 to IC601. (Refer to Item 6-2.) If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one. 5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-1. If AMP is damaged, replace it with a new one. 6-5-3. Service hint (Any picture/ Remark) Pin15:DSPI_MCLK Pin16:DSPI_LRCK Pin17:DSPI_BCK IC301 Pin1:A_IN_L Pin2:A_IN_R < TUNER function signal flow > < MAIN board bottom view > 3-18 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the PORTABLE Function, repair the set according to the following guide. 6-6. PORTABLE FUNCTION, 6-6-1. Solution Replace IC301 on MAIN board. 6-6-2. How to troubleshoot (Countermeasure) 1) Check if PT_LR signals to IC301 (pin29, 30). 2) Check if DSPI_BCK, LRCK, MCLK are entered from IC501 to IC301. 3) Check if ADC_DATA is entered from IC201 to IC501. If no signal, check AVCC_3.3V & DVCC_3.3V (ADC) for IC301. If is NG, replace it with a new one. 4) Check the following I2S audio signal flow from IC501 to IC601. (Refer to Item 6-2.) If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one. 5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-1. If AMP is damaged, replace it with a new one. 6-6-3. Service hint (Any picture/ Remark) Pin15:DSPI_MCLK Pin16:DSPI_LRCK Pin17:DSPI_BCK IC301 Pin29:PT_L Pin30:PT_R < PORT. IN function signal flow > < MAIN board bottom view > 3-19 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the MIC IN function, repair the set according to the following guide. 6-7. MIC IN function 6-7-1. Solution Replace IC206 on MAIN board, ICA301 on MIC & RMC board. 6-7-2. How to troubleshoot (Countermeasure) 1) Check MIC_SI & MIC_S2 signal to pin6, 8 of CN301. If no signal, Check the signals to pin6 & 8 of CNA301 on the MIC & RMC board. Check if the signal is entered from pin6 & 8 of CNA301 to pin6, 8 of CN301. 2) Check if MIC_SIG is entered from pin2 of JK302 & JKA303 to pin2, 13 to ICA301 (PRE AMP). 3) Check if the amplified signal comes out from pin3 &12 of ICA301. If no signal output, check DVCC_3.3V for ICA301, replace ICA301 with a new one if it has a problem. 4) Check if DSPI_BCK, LRCK,MCLK are entered from IC501 to IC301. Check if MIC_DATA_IN is entered from pin19 of IC301 to pin H2 of IC501. If no signal, check AVCC_3.3V & DVCC_3.3V for IC301. If it is abnormal, change replace it a new one. 5) Check the following I2S signal flow from IC301 to IC501. If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one. 6) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1. If AMP is damaged, replace it with a new one. 6-7-3. Service hint (Any picture/ Remark) IC301 ICA301 Pin15:DSPI_MCLK Pin16:DSPI_LRCK Pin17:DSPI_BCK < MIC & RMC board top view > < MAIN board bottom view > 3-20 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the Bluetooth function, repair the set according to the following guide. 6-8. BLUETOOTH FUNCTION 6-8-1. Solution Replace IC501 on the MAIN board or bluetooth module on the FRONT Panel. 6-8-2. How to troubleshoot (Countermeasure) 1) Check BT_RX, BT_TX signal to pin6, 4 of CN504. If no signal, check the signal to pin4, 6 and pin10 (3.3 VA) of on the Bluetooth module and cable connection state. If there are no signal out from module, replace new module. 2) Check if BT_RX/TX is entered from pin6, 4 of CN504 to pin L1,K1 to IC501 (DSP). 3) Check if MCS_BCK, MCS_LRCK & MIX_DATA IN is entered from IC501 to IC601. If no signal, check +3.3 VA & +1.2 VA for IC501. If it is abnormal, change replace it a new one. 4) Check the following I2S signal flow from IC501 to IC601. If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one. 5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1. If AMP is damaged, replace it with a new one. 6-8-3. Service hint (Any picture/ Remark) B/T Module CN504 BT_RX, BT_TX IC501 IC601 PWM MCS_BCK MCS_LRCK MIX_DATA0_OUT AMP < Bluetooth function signal flow > < MAIN board top view > 3-21 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the OPTICAL function, repair the set according to the following guide. 6-9. OPTICAL FUNCTION 6-9-1. Solution Replace IC304 on the MAIN board. 6-9-2. How to troubleshoot (Countermeasure) 1) Check DSPI_BCK, LRCK, MCLK, ADATA of IC304(pin27, 28, 29, 31). If no signal, check the signal from JK302 pin1 to IC304 pin1 and cable connection state. If there are no signal out from JK302, replace new connector and cable. 2) Check if MCS_BCK, MCS_LRCK & MIX_DATA IN is entered from IC501 to IC601. If no signal, check +3.3 VA & +1.2 VA for IC501. If it is abnormal, change replace it a new one. 3) Check the following I2S signal flow from IC501 to IC601. If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one. 4) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1. If AMP is damaged, replace it with a new one. 6-9-3. Service hint (Any picture/ Remark) JK302 IC304 BT_RX, BT_TX IC501 IC601 PWM MCS_BCK MCS_LRCK MIX_DATA0_OUT IC304 AMP < OPTICAL function signal flow > < MAIN board top view > 3-22 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 1. POWER (SMPS) No 12 VA YES F901 normal? NO Replace F901 (Use the same fuse). YES BD901 normal? NO Replace BD901. YES TH901(TH903) normal? NO Replace TH901. YES Is Vcc (10 V ~ 18 V) supplied to IC901 pin2? NO D902 normal? NO Check or replace D902. YES D921/ D922 normal? NO Replace D921/ D922. YES Is there about 2.5 V at IC941 pin1? NO Replace IC941. YES D951 normal? NO Replace D951. YES ZD932 normal? NO Replace ZD932. YES Power line of main PCB is short. 3-23 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE No PVDD YES F901 normal? NO Replace F901 (Use the same fuse). YES BD901 normal? NO Replace BD901. YES TH901(TH903) normal? NO Replace TH901. YES Is Vcc (10 V ~ 18 V) supplied to IC901 pin2? NO D903 normal? NO YES Check or replace D903. YES NO Q911 base HIGH? YES • Check P_CTRL HIGH signal from MCS. • Check PC902. Check or replace Q911. Q901 normal? NO Replace Q901. YES D951 normal? NO Replace D951. YES Is there about 2.5 V at IC951 pin1? NO Replace IC951. YES Power line of main PCB is short. 3-24 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE No LED YES Is Vcc (DVCC_5V) supplied to IC206, IC209? NO Check or replace IC203 block. YES Is SPLED & XFLED_5V is normal? NO Check or replace IC206, IC209. YES Check or replace LED harness cable. No VFD YES VFD_12V is normal? NO Check or replace Q202, Q205. YES VFD_3.3V is normal? NO Check or replace Q203, Q206. YES VFD_CLK, STB, DO is normal? NO Check or replace R808, R811, R814. YES Check or replace VFD. 3-25 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 2. MCS PART CHECK MCS PART CHECK YES Check if voltage of CN201 pin1, 2: 12 V. NO Refer to SMPS troubleshooting. YES Check if IC202, IC205 have 3.3 VA & 1.2 VA output. NO Check and change IC202, IC205. YES Check if IC204 have DVCC_3.3V output. NO Check and change IC204. YES X501: 32.768 kHz, X500: 24 MHz Check the operation. YES OK 3-26 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 3. FLD DISPLAY CHECK FLD DISPLAY CHECK YES Check CN201 pin1, 2: 12 V input voltage. NO Refer to SMPS/MPEG troubleshooting. NO Check DVCC_5V VH : Q801, Q802, D801~D804. YES Check if both end voltage of FL+, FL- are over 1.85 V VH : over 29 V. YES Check CN804 connection and DVCC_3.3V of VDD(C806+). NO Check CN804 connection. NO Check each pin voltage. YES Check IC501 -> VFD801 data communication STB/ DATA/ CLK. NO Check data IC501 pin C2, B3, B1. YES FLD light on? YES OK 3-27 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 4. PWM MODULATION CHECK PWM MODULATION PART CHECK YES Check CN201 pin1, 2: 12 V. NO Refer to SMPS troubleshooting. YES • Check IC601(TAS5548) 3.3 V - pin9, 14, 35, 50. • Check X601 (12.288 MHz). YES Check X601(12.288 MHz) operation. NO Check X601 (12.288 MHz). NO Replace X601(12.288 MHz). YES YES OK Check IC601 pin21 CLK input. YES Check IC501 (MLC3730) pin U13: RESET, pin L14: SDA pin L13: SCL output. NO Check line resistor output RST: R508, SCL: R510, SDA: R509. NO Replace R508, R510, R509. YES YES OK Check IC601(TAS5548) input data pin24 PWM wave. NO Check CD Assy communication Pin22, 23, 24. YES NO Refer to CD troubleshooting. YES Check IC601 input data. NO Check each line resistor output. YES OK Check PWM modulator output FL: Pin48(-),49(+). FR: Pin46(-),47(+). Other output check. NO Check IC601. YES OK NO Replace IC601. YES OK 3-28 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 5. POWER AMP PART CHECK POWER AMP PART CHECK YES Check CN201 pin1, 2: 12 V, pin8, 9, 10: 48.5 V (35.5 V). NO Refer to SMPS troubleshooting. YES Check IC701, IC702 Pin51, 52, 42, 43, 38, 39, 30, 31 input voltage. YES Check IC701, IC702 pin64: AMP_12V input. NO Check each line resistor output voltage. YES Check PWM modulator input IC701 pin4, 5/ IC702 pin4, 5, 10, 11. YES Check IC701, IC702 pin28, 29, 36, 37, 44, 45, 52, 53. YES Check output line coil. NO Replace the coil. YES OK 3-29 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 6. TUNER / AUX FUNCTION CHECK FUNCTION CHECK YES Check IC301 pin27, 28, 1, 2 input. NO Check IC302, JK301. YES Check IC301 pin18 output data. NO Check IC301 Pin8: ADC_3.3V Pin13, 14: DVCC_3.3V. NO Check CN201 pin1, 2: 12 V. YES IC501 output data. NO Replace IC501. YES OK 3-30 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 7. TUNER FUNCTION CHECK TUNER FUNCTION CHECK YES Check tuner IC302 operation. NO Check tuner IC(IC302) voltage (Pin11:AVCC_3.3V). YES Check IC301 Pin27, 28. NO Check tuner data line R & C. YES Refer to function check. 3-31 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 8. CD FUNCTION CHECK CD FUNCTION YES Can the disc insert? NO Is load +,- ok? NO YES YES YES Is motor_open/close ok? (IC400 pin6, 7) Check IC400. Is motor ok? (about 12 Ω) NO Check loading motor. Check IC400 (Motor drive IC). NO Disc reading is ok? NO IM driving (Focus and tracking) is ok? NO YES YES Is the MD (PN401 pin22) about 190 mV? Is no signal at speaker? YES Check the signal of IC401. Focus, tracking, sled signal is ok? NO NO Check MD (pick-up). Check Vcc of IC401. YES Check the signal (16.9344 MHz) at IC401 pin49. NO Check cristal (X400). NO Replace cristal (X400). YES Check IC501 input/output and control line. NO Replace IC501. YES Refer to function check. 3-32 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 9. DOUBLE USB FUNCTION USB FUNCTION YES Plug-in USB device. YES Display “NO USB”. YES Display “READ”. YES Display “NO FILE”. NO Check USB_5V. NO Check CN502. YES Check USB_D+, D(R5B69,R5B70,C5B11,C5B14, ZD505,ZD506). NO Check USB jack (CN801, CN802). YES Check IC501 (pin U7, U8/ A7, A8). NO Replace IC501. YES Check USB audio file in USB device (MP3, WMA file is playable) 3-33 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. CLOSE TO THE IC PIN 2.0_D1+ DGND REMOCON CHIP_RESET 90ohm,150mA, DCR1.4ohm FL500 ZD506 DF3D6.8MS 2.0_D1- ZD501 DF3D6.8MS MCS_RTC_3.0A C5B18 R5B83 1K DGND NC C5B21 220uF C5B19 100nF PGPC07 PGPE00 PGPC08 PGPE01 PGPC09 PGPE02 PGPC10 PGPE03 PGPC11 PGPE04 VDD12CORE VSS12CORE VDD33USB20 PUID20 PUVBUS20 VDD33USB20 VSS33USB20 PUDP20 PRTUNE20 PUDN20 VSS33USB20 VDD12USB20 VSS12USB20 VDD33OSC PXI PXO VSS33OSC PDD12ALIVE PTEST PRESETN PREMOCON(PGPE[10]) PHUARTRX(PGPE[11]) PGPE05 PSPDIFRX(PGPE[12]) PGPE06 PEXTSRC0(PGPE[13]) PGPE07 PEXTSRC1(PGPE[14]) PWAKEUP 1 XO 2 Fig 1-1. X501: Crystal of RTC 32.768 MHz (R5B94 both side) 2 R5B95 330K R5B94 10M X501 32.768KHZ 1 3-34 C5B23 18pF C5B24 18pF DGND R5B4 1.5K 3 2 3 FLOATINPUT/OUTPUT 1 X500 24MHz INPUT/OUTPUTFLOAT 4 C5B5 12pF C5B22 1uF C5B20 100nF 33 100 33 100 100 100 470 100 1K 100 XI C5B2 12pF R5B48 R5B50 R5B52 R502 R5B55 R503 R5B58 R5B59 R5B62 R5B63 T1 P5 U1 P6 U2 P7 U3 N7 T3 P8 U4 1.2VAA T4 C5B12 DGND 100nF U5 T5 R5 B6 7 USB_5V R5B68 2.2K 4. 7K T6 C5B13 C5B16 100nF U6 100nF T7 3.3VA L5B4 U7 R5B71 T8 44.2 U8 DGND T9 P9 1.2VA N9 DGND L5B5 C5B17 U9 +3.3VA 100nF U10 PXI U11 PXO U12 DGND 1.2VAA T10 T11 T12 T13 R508 U13 100 PWM_RST R5B87 P10 100 TUNER_CLK U14 R5B90 P11 330 TUNER_DAT T14 R506 N11 100 PWM_MUTE R505 T15 100 BEAT_DET U15 T16 U16 U17 P12 P13 DIR_RST MOT_OPEN ADC_DATA_IN CD_MCK CD_RW TUNER_CE CD_DIN_OUT MOT_MUTE CD_BUSY TUNER_RST WAVEFORMS OF MAJOR CHECK POINT 1. DSP (IC501) XI 3 XO 4 Fig 1-2. X500: Crystal of system 24 MHz ( MAIN DSP : R5B6, C5B5 ) IC501 L5B6 L5B7 DGND 1.2VA R5B6 1M PXO 4 PXI DGND DGND Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. SDRAM (IC502) 5 6 7 8 Fig 2. SDRAM 3.3VAA IC502 VSS DQ0 DQ15 2 M00 3 VDDQ VSSQ DQ1 DQ14 DQ2 DQ13 VSSQ VDDQ DQ3 DQ12 DQ4 DQ11 VDDQ VSSQ 4 M01 5 M02 6 7 M03 8 M04 9 10 M05 11 M06 12 13 M07 14 15 A15 DRM_WEN R5B115 22 16 17 DRM_CAS 18 DRM_RAS 19 DRM_SEL 20 A13 21 A14 22 A10 23 A00 24 A01 25 A02 26 A03 27 6 VDD DQ5 DQ6 VSSQ DQ10 DQ9 VDDQ DQ7 DQ8 VDD VSS LDQM NC WE UDQM CAS CLK RAS CKE CS A12 BS0 A11 BS1 A9 A10/AP A8 A0 A7 A1 A6 A2 A5 A3 A4 VDD DGND VSS 54 53 M15 52 51 M14 50 M13 49 48 M12 47 M11 46 45 M10 44 M09 43 42 M08 41 40 39 5 A16 38 DRM_CLK 37 DRM_CKE 36 A12 35 A11 34 A09 33 32 7 A08 A07 31 A06 30 A05 29 A04 28 10pF NC 1 C5B60 8 (SDRAM) DGND 3-35 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3. SERVO (IC401) XI 9 11 XO 10 Fig 3-2. CD-16M (IC401 pin31) Fig 3-1. X400: Crystal 16.9344 MHz DGND XBUFO RESETB CLK CLK88 VDD_CORE DGND WFCK SUBDATA SUBCK BUSY SUBSYQ R/W DVDD RXO MCK RXI DIN/DOUT IC401 3-36 32 30 31 29 28 27 26 24 25 23 22 20 21 RFGND RFGND VDD_CORE R419 33 CD_16M 11 CD_RESB CD_SUBSYQ CD_RW RFGND CD_BUSY C444 15pF 15pF RFGND CD_DIN_OUT 10 C445 C431 100nF DVCC3.3V C424 100nF CD_MCK 9 19 17 R422 X400 220 16.9344MHz RFGND 1M 18 R423 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 4. MOTOR DRIVER (IC400) 16 12 17 13 14 15 Fig 4-2. SL- & SL+ for Driving SPINDLE Motor (IC400 Pin11, 12) Fig 4-1. LO- & LO+ / MOT_OPEN &MOT_CLOSE for Driving TRAY Motor (IC400 Pin6, 7, 9, 10) 18 19 Fig 4-3. SP- & SP+ for Driving SPINDLE Motor (IC400 Pin17, 18) 2 VINFC TRB_1 3 4 SLD0 MOT_CLOSE 15 13 VINTK VINSL+ TRB_2 REGO 1 RESET FWD VINLD 6 7 REV M_5V LOAD+ C428 100nF C440 100nF 16V 220uF C427 GND 28 MOT_MUTE 27 12 TRD 25 24 23 VOTR- VCCD VOTR+ Vcc2 VOSL+ VOLD- VOSL- VOLD+ VOFC- VOTK- VOFC+ VOTK+ 11 SLED+ 12 SLED- F+ Vcc1 10 17 16 C415 47nF 13 14 3-37 SPD0 22 MGND VCTL 9 LOAD- F- 8 VREF 26 IC400 14 MGND BIAS REGO 2 5 MOT_OPEN MUTE R417 5.6K 21 20 19 R416 15K 1 FD0 MGND M_5V 18 SPIN- 17 19 16 15 18 SPIN+ TR+ TR- Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 5. ADC (IC301) 6. USB (CN502) 20 21 23 22 24 Fig 5. ADC I2S (IC301 Pin15, 16, 17) ADC AGND C317 1nF C321 10uF R322 5.6K C318 1nF C322 10uF R323 5.6K 5 6 7 8 9 VREF AVDD 12 13 14 15 MS/AD MC/SCL D MOSI/SDA MISO/GPIO0 XO 10 11 A AGND 27 26 25 GPIO3/IntC DOUT IOVDD BCK SCKI(3.3V) LRCK C320 10uF R311 2.7K R305 10K R334 100K AGND CN502 TUNER_L 100 TP301 100 TP302 R308 TP304 33 18 R312 33 17 R313 33 16 R318 33 TP312 R309 33 TP313 21 TP310 1 D2- 2 USB_5V USB_5V ADC_DIR_DAT 22 DGND 2.0_D1+ TP511 TP507 R504 4.7 4 5 6 7 D1- 8 C534 C537 C536 NC NC 100nF TP513 TP512 DGND TP516 TP515 USB_5V 2.0_D1- 3 24 D1+ 24 MIC_DATA_IN R501 4.7 D2+ DGND BT_ADC_SCL 22 19 Volume(USB)<-> Main 23 R335 100K AGND DVCC_3.3V R307 20 DVDD C316 AGND 1nF R306 GPIO2/IntB/DMCLK DGND R310 2.7K 24 21 LDO C319 10uF 23 GPIO1/IntA/DMIN XI TUNER_R C315 1nF 28 L513 4 30 29 1.1_D+ 1.1_D- UBW2012-121F 3 VINR3/VIN3P VINL2/VIN1M VINL3/VIN4P VINR2/VIN2M VINR4/VIN3M VINL1/VIN1P VINL4/VIN4M VINR1/VIN2P MD0 MicBias R333 100K AGND ZD507 2 PT_R R332 100K AGND PT_L IC301 1 Fig 6. USB D+/D(CN502 Pin1, 2, 7, 8) DGND 23 ADC_DATA_IN TP311 DSPI_BCK DSPI_LRCK DSPI_MCLK DGND 20 3-38 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 7. BLUETOOTH (CN504) BT_RX BT_RX BT_RST 27 BT_RST Fig 7. BT_TX / BT_RX / BT_RST 3.3VA R5B1 R5B2 BT Module<-> Main CN504 SDA 2 GND 3 TXD 4 GND 5 RXD 6 4.7K 4.7K L505 1 SCL TP501 TP502 C514 TP503 33pF L506 C522 33pF NC L507 25 7 CTS 8 RESET 9 BT_ADC_SCL L508 BTGND DGND BT_RX TP505 BT_RTS TP506 TP508 26 TP509 VDD BT_DAT BT_TX TP504 RTS 10 BT_CTS 27 BT_RST C512 100nF C513 100pF C515 100pF C524 100pF C532 100pF L502 C510 10uF 3.3VA C509100nF TP510 C508 10uF 26 B T_TXBT_TX BT_TX C561 10uF 25 DGND 3-39 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3-40 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. WIRING DIAGRAM Harness FAN FFC 3pin 3pin 4pin CN502 USB 3pin 8pin 8pin Speaker Unit RF par t I C400 10pin 10pin RF par t Mot or I C401 BT WAFER CN504 10pin Mi com #1 I C101 Wir el ess WAFER CN103 26pin LED CTRL Mi com #2 I C111 25pi n WAFER CN102 MI C WAFER CN301 25pin 8pin WAFER CN201 14pin Sparkle LED XFlash LED Sparkle LED 4pin 12pin SPK LED 10pin BT 26pin WIRELESS [option] 25pin 8pin ICA301 MIC AMP DRV632 MIC1 3-41 RMC 3-42 DN LED 12pin Front Board TOP Control Board UP LED 6pin 15pin MD 15pin MAIN Board I C501 MLC3730 14pin 6pin Li ght i ng CN107 23pin 23pin XFlash LED SDRAM I C502 Li ght i ng CN106 USB2 AUX PART I C301 4pin USB PWM TAS5548 I C601 Heat si nk DI R CS8422 I C304 FAN AUX JACK JK301 Por t abl e JK303 Speaker 3pi n FM WAFER CN302 Speaker 4pi n USB1 Opt i cal JACK JK302 SMPS MIC2 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. BLOCK DIAGRAM CD_RESB_16M_SUBSYQ _DIN OUT_BUSY SERVO ( x4 ) ANALOG INPUT Block CD_RW/MCK/LRCK/BCK , CD_DATA DECK MECHANISM MOT_MUTE/CLOSE/OPEN Motor Drive OP_SW,CL_SW 24M Hz 32MB SDRAM 16MB Flash TOP BLOCK (+3.3VA,5V,+12V) 2.0 1.1 USB1 USB2 VFD PTB PTB_L/R PORTABLE IN AUX AUX_L/R AUX IN 32.768MHz ADC TUNER_L/R Si4705 FM (+3.3V_CD, VCC1.2) MD Block OK75 : USB1/2 OK55 : USB1 DIR_INT/RST/ CSD/TEMP LOAD± ,SLED± , SPIN± ,TR± ,F± 8MB S/Flash MIC_DATA_IN, ADC_DATA_IN BT_ADC_DIR_SCL / ADC_DIR_DAT SF_MOSI/MISO SF_CS/SCK For MIC Main DSP IR Receiver SF_MOSI/MISO SF2_CS/SCK FRONT Block D1+/ -, D2S+/ VFD_STB/CLK/DO MAIN V_A/B, KEY 1/2/3, LANDING_GEAR PWM + AMP Block PWM_SCL/DAT PWM_RST/MUTE MIX_DATAx_OUT Sparkle Lighting X-Flash Lighting Wireless Option WL_SPI_DI 1MB S/Flash WL_SPI_CLK/ CS/DO/WP Front-R 295W (160W) To Wireless Block 3-43 SW(PBTL) 410W (180W) FAN WL_SCL/SDA/INT/MSG_RDY TOP Block 295W (160W) PWM AMP Multi Speaker Lighting Front-L AMP Micom #1/#2 ( 48Pin ) Thruster LPF MIX_DATA0~2 MCS_CS/RX/TX Party OK75 (OK55) MCS_LRCK/BCK OK75 : O OK55 : X Key/switch MIC 1 MIC 2 DRV603 DSPI_MCLK/LRCK/BCK For RCU Volume/ TUNER (FM/) ADC_DATA (for AUX) DRM_WEN/CAS/ RAS/SEL/CLK/CKE M00_15,A00_16 BT_TX_RX M BT_ADC_DIR_SCL / ADC_DIR_DAT DIR SPDO/SLDO / FDO/TRD BT_PCM_BUFFER P/UP 24.576MHz DSPI_MCLK/LRCK/ BCK/ADATA (VCC50) AC,BD,E,F,PD,CD_LD OK75 : O OK55 : X OPTICAL IN 24MHz [OK75 : Total 1 000W] FRONT : 295W X 2CH WOOFER : 410W X 1CH DSP_I2S_LRCK/BCK, DSP_C_WF 3-44 [OK55 : Total 500W] FRONT : 160W X 2CH WOOFER : 180W X 1CH Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. CIRCUIT VOLTAGE CHART 1. IC VOLTAGE NO. SYMBOL SPEC (V, mV) 2. FAN MOTOR VOLTAGE Rating -20 % Rating +20 % Measured Voltage IC function Voltage (V) Voltage (V) Description of operation IC TC TEMPERATURE SPEC 1 IC101 IC,Microcontrollers VDD : -0.5~+6.5V VDD : 3.1 ~ 3.3V VDD : 3.29V IC,Microcontrollers 125 °C 2 IC111 IC,Microcontrollers VDD : -0.5~+6.5V VDD : 3.1 ~ 3.3V VDD : 3.28V Sub IC,Microcontrollers 125 °C 3 IC201 DC,DC Converter VIN : 4.5V TO 24V Vin : 12VA, Vout : 5.1VA Vin : 12.01VA, Vout : 5.15VA High Efficiency 3A, 24V, 500kHz Synchronous Step Down Converter 125 °C 4 IC202 DC-DC Converter VIN : 2.7V TO 5.6V Vin : 3.3VA, Vout : 3.3V Vin : 5.15VA Vout : 3.34VA Step-Down Converters 125 °C 5 IC203 DC,DC Converter VIN : 4.5V TO 24V Vin : 12VA, Vout : 5.1VA Vin : 12.01VA, Vout : 5.11V High Efficiency 3A, 24V, 500kHz Synchronous Step Down Converter 125 °C 6 IC204 Limit Switch VIN : 2.5V TO 5.5V Vin : 5.1VA, Vout : 5V Vin : 3.34VA Vout : 3.29V ultra-low RDS(ON) switch with current limiting 125 °C 7 IC205 DC-DC Converter VIN : 2.7V TO 5.6V Vin : 5.1VA, Vout : 1.2VA Vin : 5.14VA, Vout : 1.22V Step-Down Converters 125 °C 8 IC206 Limit Switch VIN : 2.5V TO 5.5V Vin : 5.1VA, Vout : 5.0V Vin : 5.1VA Vout : 5.0V ultra-low RDS(ON) switch with current limiting 125 °C 9 IC207 Limit Switch VIN : 2.5V TO 5.5V Vin : 5.1VA, Vout : 5V Vin : 5.15VA Vout : 5.14V ultra-low RDS(ON) switch with current limiting 10 IC208 DC-DC Converter VIN : 4.5V TO 5V Vin : 5.1V Vout : 3.3V Vin : 5.14VA Vout : 3.3V 11 IC209 Limit Switch VIN : 2.5V TO 5.5V Vin : 5.1A, Vout : 5.0V 12 IC301 4ch Audio ADC VIN : -0.3V to 3.9V 13 IC302 TUNER 14 NO. Check MODE SPEC 1 FAN MOTOR Input Voltage 2 FAN MOTOR Operation Voltage Check Result Check Method 12V 11.98V Check the Voltage on the CN462 Pin3(FAN_DC), Not connect FAN Module.(12V) VOL14 : 4.6~5.6V VOL15~40 : 7.8~9.6V VOL14 : 5.1V VOL15~40 : 8.7V During the FAN Operate, Check the Voltage of FAN Module. 3. SMPS CAPACITOR & ZENER DIODE Capacitor NO LOC SPEC Sales AREA 125 °C 1 C903 450V/ 330uF W/W Step-Down Converters 125 °C 2 C904 450V/ 330uF W/W Vin : 5.1VA Vout : 5.0V ultra-low RDS(ON) switch with current limiting 125 °C AVDD : 3.3V AVDD : 3.31V 4ch Audio ADCs with Universal Front End Input Mux 125 °C VDD:3~3.6V VDD:3.3V AVDD:3.32V Tuner ic 150 °C IC304 OPTICAL VDD:3~3.6V VDD:3.3V AVDD:3.32V Optical 125 °C 15 IC400 Motor Driver VCC1 : 4.3~13.2V VCC2 : 4.3~VCC1 VCC1 : 5.0V VCC2 : 5.0V VCC1 : 5.11V VCC2 : 5.11V 5-channel BTL Driver 150 °C 16 IC401 digital servo signal processing VDD1 : 2.7~3.6V (Analog) VDD_CORE : 1.4~1.65V VCC : 3.3V VCC : 3.28V Servo signal processor for compact disc player 125 °C 17 IC501 IC,Digital Signal Processors Digital Power 3.3V or 1.2V VDD33 : 3.3VA VDD12 : 1.2VA VDD : 3.33VA VDD : 1.21VA IC,Digital Signal Processors 150 °C 18 IC502 SDRAM VDD : 3.0~3.6V VCC : 3.3V VCC : 3.33V 4 M x 4 BANKS x 16 BITS SDRAM 150 °C 19 IC503 Serial Flash Memory VDD : 3.0~3.6V VCC : 3.3V VCC : 3.33V SERIAL FLASH MEMORY 150 °C 20 IC504 Serial Flash Memory VDD : 3.0~3.6V VCC : 3.3V VCC : 3.33V SERIAL FLASH MEMORY 150 °C 21 IC505 RESET VIN:1.1~5.5V Vin : 3.1~3.3VA Vin : 3.32VA 3-PIN MICROPROCESSOR RESET CIRCUITS 125 °C 22 IC601 Sound/Audio Processor VCC : 2.97V TO 3.63V VDD : 3.3V VDD : 3.27V Digital Audio Processor 125 °C 23 IC700~IC702 AUDIO AMPLIFIER VCC : 11.6V To 12.4V VDD : 11.68V PVDD : 48.2V VDD : 11.68V PVDD : 48.2V PROTECTED DIGITAL AUDIO AMPLIFIER 125 °C 24 ICA301 Line Driver VDD:3~3.6V VDD : 3.3V VDD : 3.32V 2-VRMS Audio Line Driver With Adjustable Gain 150 °C 3-45 3-46 SMPS ZENER DIODE NO LOC CHECK 1 ZD902, ZD906 13V 2 ZD901, ZD904 33V 3 ZD905, ZD912 20V Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 4. MAIN CAPACITOR 5. CONNECTOR VOLTAGE NO. LOCATION NO. Value 1 C257 470uF 2 C271 220uF 3 C345 220uF 4 C402 100uF 5 C404 6 C409 7 8 110V-20% 220V+20% (88V/60Hz) V (288V/50Hz) V +12V NO. LOCATION NO. Connector Name PIN NO. PIN MANE 12.06 1 USB_5V 5.03 DVCC_3.3V 3.28 DVCC_5V 5.03 47uF DVCC_3.3V 3.27 47uF DVCC_3.3V C416 47uF C418 3.3uF Voltage(V) Vin Vout D2+ 0.01 0.01 2 D2- 0.07 0.07 3 DGND 0.00 0.00 4 USB_5V 5.17 5.17 5 USB_5V 5.17 5.17 3.27 6 DGND 0.00 0.00 DVCC_3.3V 3.27 7 D1+ 0.03 0.03 VREF 1.63 8 D1- 0.01 0.01 1 CN502 MAIN TOP(USB) 9 C427 220uF M_5V 5.03 1 SDA 0.12 0.12 10 C481 100uF FAN_DC 11.98 2 SCL 3.33 3.33 11 C5B21 220uF VDD_CORE 1.26 3 GND 0.00 0.00 12 C614 100uF DVCC_3.3V 3.28 4 TXD 3.33 3.33 5 GND 0.00 0.00 6 RXD 3.33 3.33 RTS 1.49 1.49 13 C713 10uF +12V 11.91 14 C714 10uF +12V 11.91 15 C748 680uF +B +66V 48.30 7 16 C749 680uF -B -66V 48.30 8 CTS 1.51 1.51 17 C752 680uF +B +66V 48.30 9 RESET 3.33 3.33 18 C753 680uF -B -66V 48.30 10 VDD 3.33 3.33 19 C801 100uF USB_5V 5.21 1 GND 0.00 0.00 2 CN504 MAIN BT Moudle 20 C802 47uF F- 3.07 2 GND 0.00 0.00 21 C805 1uF VFD_12V 11.95 3 MAIN_VOL_A 3.33 3.33 22 C806 1uF DVCC_3.3V 3.29 4 MAIN_VOL_B 3.32 3.32 23 C813 100uF USB_5V 5.21 5 FILE_S_A 3.29 3.29 24 C821 47uF F+ 5.18 6 FILE_S_B 3.29 3.29 25 C831 1uF VH 29.81 7 SCRATCH_B 3.29 3.29 26 C832 1uF VH 20.90 8 SCRATCH_A 3.29 3.29 27 C833 1uF VH 20.90 9 MIC_VOL_B 3.29 3.29 28 C834 1uF VH 16.80 10 MIC_VOL_A 3.29 3.29 29 C903 330uF 122.30 372.10 11 KEY1 3.27 3.27 30 C904 330uF 122.30 372.10 12 KEY2 3.27 3.27 31 C933 2200uF 12.10 12.10 13 KEY3 3.27 3.27 32 C934 470uF 12.10 12.10 33 C952 2200uF 49.10 49.10 14 LANDING GEAR 3.33 3.33 34 C953 2200uF 49.10 49.10 15 GND 0.00 0.00 3-47 3 CN102 3-48 MAIN TOP 12511HS-25SS-K 16 +3.3V 3.35 3.35 17 DGND 0.00 0.00 18 VFD_DAT 3.14 3.14 19 VFD_STB 3.14 3.14 20 VFD_CLK 3.14 3.14 21 DV_3.3V 3.33 3.33 22 DV_5.0V 5.05 5.05 23 DV_5.0V 5.05 5.05 24 VF_12V 12.02 12.02 25 GND 0.00 0.00 LOCATION NO. CN803 BT Module CN804 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. CONNECTOR VOLTAGE NO. 4 5 6 LOCATION NO. CN201 CN301 CN400 Connector Name MAIN SMPS MAIN MIC SMW200-H8G MAIN MD PIN NO. PIN MANE 1 Voltage(V) LOCATION NO. NO. LOCATION NO. Connector Name PIN NO. PIN MANE OPEN_SW Voltage(V) Vin Vout 12V 12.06 12.06 1 2 12V 12.06 12.06 2 LO- 0.00 3 DGND 0.00 0.00 3 CLOSE_SW 3.33 4 P_CTRL 3.33 3.33 4 LO+ 0.01 5 DGND 0.00 0.00 5 GND 0.00 6 DGND 0.00 0.00 6 SP+ 2.47 7 DGND 0.00 0.00 7 SL+ 2.47 8 PVDD 48.30 48.30 8 SP- 2.47 7 CN401 MAIN MD CN901 Vin Vout 3.29 9 PVDD 48.30 48.30 9 SL- 2.47 10 PVDD 48.30 48.30 10 NC 0.00 11 DGND 0.00 0.00 1 SW+ 24.40 12 PVDD CTRL 2.83 2.83 2 SW- 24.40 3 FL+ 24.40 4 FL- 24.40 5 FR+ 24.40 1 RMC3.3VA 3.33 3.33 2 RMC 3.19 3.19 3 DGND 0.00 0.00 4 MIC_3.3V 3.28 3.28 5 MIC_DET 3.29 3.29 6 MIC_S1 0.00 7 MIC_GND 0.00 0.00 8 MIC_S2 1 NC/FHM-VCC 5.05 2 RF 0.02 8 CN701 MAIN SPK DVD_LD 0.02 4 MON(COM)/5V 0.02 5 DVD_VR 0.03 6 GND 0.00 7 VREF/VC 1.63 8 VCC 5.05 9 F 1.63 10 E 1.63 11 A 1.63 12 D 1.63 13 C 1.63 14 B 1.63 15 F(+) 2.47 16 T(+) 2.46 17 T(-) 2.46 18 F(-) 2.47 19 SW_PDIC 4.69 20 GND 0.00 21 CD_LD 0.02 22 MON_MPD 0.21 23 CD_VR 0.00 SPK FR- 1 GND 0.00 0.00 0.00 2 SPRK_U_LD3 0~3 0~3 0.00 3 SPRK_U_LD2 0~3 0~3 4 FLASH_ BLUE_L 0~3 0~3 5 FLASH_RED_L 0~3 0~3 6 GND 0.00 0.00 7 GND 0.00 0.00 8 SPRK_U_RD5 0~3 0~3 9 SPRK_U_RD4 0~3 0~3 10 FLASH_ BLUE_R 0~3 0~3 11 FLASH_RED_R 0~3 0~3 12 GND 0.00 0.00 1 MULTI_LED_B 0~3 0~3 2 MULTI_LED_G 0~3 0~3 3 MULTI_LED_R 0~3 0~3 4 GND 0.00 0.00 5 GND 0.00 0.00 6 SPRK_D_LD3 0~3 0~3 7 SPRK_D_LD2 0~3 0~3 8 SPRK_D_LD1 0~3 0~3 9 GND 0.00 0.00 10 GND 0.00 0.00 11 SPRK_D_LD6 0~3 0~3 12 SPRK_D_LD5 0~3 0~3 13 SPRK_D_LD4 0~3 0~3 0.00 3 MD 6 CNA301 9 CN106 MAIN SPARKLING LIGHTING(UP) 1.25MM MD 10 3-49 CN107 3-50 MAIN SPARKLING LIGHTING(DN) 1.25MM LOCATION NO. 24.40 CNS101 CNS102 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. CONNECTOR VOLTAGE NO. LOCATION NO. Connector Name PIN NO. PIN MANE CN107 MAIN SPARKLING LIGHTING(DN) 1.25MM 14 10 11 12 13 14 CN462 CNS103 CNF103 CNF104 MAIN FAN CONTROL SPAKLING DN SPK LED Voltage(V) Vin Vout GND 0.00 0.00 15 GND 0.00 0.00 1 GND 0.00 0.00 2 NC 0.00 0.00 3 FAN_DC 8.70 8.70 1 SPKLED_B 0~3 0~3 2 SPKLED_G 0~3 0~3 3 SPKLED_R 0~3 0~3 4 GND 0.00 0.00 1 GND 0.00 0.00 2 GND 0.00 0.00 3 FLASH_ BLUE_L_UP 0~3 0~3 4 FLASH_ BLUE_L_UP 0~3 0~3 5 FLASH_ RED_L_UP 0~3 0~3 6 FLASH_ RED_L_UP 0~3 0~3 7 GND 0.00 0.00 8 GND 0.00 0.00 1 GND 0.00 0.00 2 GND 0.00 0.00 3 FLASH_ BLUE_R_UP 0~3 0~3 4 FLASH_ BLUE_R_UP 0~3 0~3 5 FLASH_ RED_R_UP 0~3 0~3 6 FLASH_ RED_R_UP 0~3 0~3 7 GND 0.00 0.00 8 GND 0.00 0.00 FRONT FRONT FRONT FRONT LOCATION NO. CNS102 FAN CNS301 CNF101 CNF102 3-51 3-52 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. PRINTED CIRCUIT BOARD DIAGRAMS 1. SMPS P.C.BOARD DIAGRAM (TOP VIEW) 3-53 3-54 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. SMPS P.C.BOARD DIAGRAM (BOTTOM VIEW) NOTE) Warning Parts that are critical with respect to risk of fire or electrical shock. 3-55 3-56 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. MAIN P.C.BOARD DIAGRAM (TOP VIEW) 3-57 3-58 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. MAIN P.C.BOARD DIAGRAM (BOTTOM VIEW) 3-59 3-60 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3. TOP P.C.BOARD DIAGRAM (TOP VIEW) 3-61 3-62 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. TOP P.C.BOARD DIAGRAM (BOTTOM VIEW) 3-63 3-64 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 4. JACK & RMC P.C.BOARD DIAGRAM (TOP VIEW) (BOTTOM VIEW) 3-65 3-66 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 5. SPARKLE LED UP P.C.BOARD DIAGRAM (TOP VIEW) (BOTTOM VIEW) 6. SPARKLE LED DOWN P.C.BOARD DIAGRAM (TOP VIEW) (BOTTOM VIEW) 3-67 3-68 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 7. X-FLASH LED UP LEFT P.C.BOARD DIAGRAM 8. X-FLASH LED UP RIGHT P.C.BOARD DIAGRAM (TOP VIEW) (TOP VIEW) (BOTTOM VIEW) (BOTTOM VIEW) 9. SPEAKER LED P.C.BOARD DIAGRAM (TOP VIEW) (BOTTOM VIEW) 3-69 3-70 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3-71 3-72 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. SECTION 4 MECHANISM (DM19D) CONTENTS DECK MECHANISM DISASSEMBLY 1. Cover Top ............................................................................................................................................... 4-2 2. Clamp Assembly ..................................................................................................................................... 4-2 2-1. Plate ................................................................................................................................................. 4-2 2-2. Magnet ............................................................................................................................................. 4-2 2-3. Clamp............................................................................................................................................... 4-2 3. Tray Disc ................................................................................................................................................. 4-3 4. Pick Up Assembly ................................................................................................................................... 4-4 5. Base Up/Down ........................................................................................................................................ 4-4 6. Belt Loading ............................................................................................................................................ 4-5 7. Gear Pulley ............................................................................................................................................. 4-5 8. Gear Loading .......................................................................................................................................... 4-5 9. Guide ....................................................................................................................................................... 4-5 10. Deck PCB Assembly ............................................................................................................................... 4-5 11. Motor Assembly ...................................................................................................................................... 4-5 12. FFC Cable ............................................................................................................................................... 4-5 DECK MECHANISM EXPLODED VIEW (DM19D) ........................................................................................... 4-6 4-1 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. DECK MECHANISM DISASSEMBLY (S1) 1 1 Clamp Assembly Cover Top 2 2 Clamp Assembly Plate Magnet Clamp < Figure A > < Figure B > 1. Cover Top 2. Clamp Assembly 1) Remove the 2 screws (S1). 2) Remove the Cover Top. 1) Place the Clamp Assembly as Figure B. 2) Bending the Cover Top in direction of arrow (2) as Figure B. 3) Separate the Clamp Assembly from the Cover Top. 2-1. Plate 1) Turn the Plate to a counterclockwise direction and then lift up the Plate. 2) Remove the Plate. 2-2. Magnet Remove the Magnet. 2-3. Clamp Remove the Clamp. 4-2 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. DECK MECHANISM DISASSEMBLY Emergency eject hole MD Sub Assembly (H1) 1 Tray Disc 1 2 2 1 < Bottom side view > 3 Tray Disc < Figure D > 2 Tray Disc 3) Grasp the both sides of the Tray Disc and lift it up as Figure D, and then pull the Tray Disc until it is separated from the MD Sub Assembly completely. < Figure C > 3. Tray Disc 1) Insert and push a flat-head screwdriver in the Emergency eject hole (H1) at the right side, so that the Tray Disc is ejected about 15 ~ 20 mm. 2) Pull the Tray Disc until it is locked. Guide Tray Disc < Figure E > Note • When reassembling place the Guide as Figure E. 4-3 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. DECK MECHANISM DISASSEMBLY Gasket Tape Base Up/Down 1 RE B OR BR D LK N N BK RE 2 (D) Deck PCB Assembly (B) D 3 (L2) 1 2 (H2) < Bottom side view > (S2) Base Main 3 5 Rubber Damper Figure G-3 (C) (A) FFC Cable Guide Pick Up Assembly 4 (B) Figure G-1 Figure G-2 Base Up/Down < Figure G > 5. Base Up/Down Unlock the Locking Tab (L2) in direction of arrow and then lift up the Base Up/Down to separate it from the Base Main. < Figure F > Note 4. Pick Up Assembly • When reassembling move the Guide in direction of arrow (A) until it is positioned as Figure G-1. • When reassembling insert the (B) portion of the Base Up/Down in the (C) portion of the Guide as Figure G-2. • When reassembling insert the (D) portion of the Base Up/Down in the Hole (H2) of the Base Main as Figure G-3. 1) Detach the Gasket Tape. 2) Disconnect the wires (BLK, RED, BRN, ORN) from the Deck PCB Assembly by desoldering. 3) Remove the 4 screws (S2). 4) Disconnect the FFC Cable from the Pick Up Assembly. 5) Remove the 4 Rubber Dampers. 4-4 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. DECK MECHANISM DISASSEMBLY Base Main (A) Figure H-1 Guide (B) Gear Loading Gear Pulley (L3) Base Main < Bottom side view > Belt Loading (L4) RE B OR BR D LK N N BK < Bottom side view > Motor Assembly RE D < Bottom side view > (S3) Deck PCB Assembly Deck PCB Assembly < Figure H > 6. Belt Loading 10. Deck PCB Assembly Remove the Belt Loading. 1) Disconnect the wires (RED, BK) form the Deck PCB Assembly by desoldering. 2) Remove the 1 screw (S3). 3) Separate the Deck PCB Assembly from the Base Main. 7. Gear Pulley Unlock the Locking Tab (L3) in direction of arrow and then separate the Gear Pulley from the Base Main. 8. Gear Loading 11. Motor Assembly Unlock the Locking Tab (L4) in direction of arrow and then separate the Motor Assembly from the Base Main. Remove the Gear Loading. 9. Guide 1) Move the Guide in direction of arrow (A) as Figure H-1. 2) Separate the Guide from the Base Main. 12. FFC Cable Remove the FFC Cable. 4-5 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes. DECK MECHANISM EXPLODED VIEW (DM19D) A00 1030 1049 1015 A005 4-6 Copyright © 2018 LG Electronics Inc. All rights reserved. Only for training and service purposes.