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In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
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and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
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© Copyright 2017 ABB ALL right reserved.
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COPYRIGHT page
2017-08-31
Thomas
2
TABLE OF CONTENTS
2017-08-31
Thomas
3
TABLE OF CONTENTS
2017-08-31
Thomas
4
TABLE OF CONTENTS
2017-08-31
Thomas
5
TABLE OF CONTENTS
2017-08-31
Thomas
6
TABLE OF CONTENTS
2017-08-31
Thomas
7
SYMBOL INFORMATION
2015-09-30
Thomas
8
VIEW OF CONTACTS
2017-08-31
Thomas
8.1
REVISION INFOMATION
2017-08-31
Thomas
9
Device list, by LOCATION
2017-08-31
Thomas
10
Device list, by LOCATION
2017-03-16
Thomas
11
Device list, by FUNCTION
2017-08-31
Thomas
12
Device list, by FUNCTION
2017-08-31
Thomas
13
BLOCK DIAGRAM CONTROL MODULE
2017-08-31
Thomas
14
BLOCK DIAGRAM SINGLE DRIVE MODULE
2017-08-31
Thomas
15
BLOCK DIAGRAM DRIVE MODULE
2017-08-31
Thomas
16
FRONT VIEW OF SINGLE CABINET MDU HV
2017-08-31
Thomas
17
FRONT VIEW OF SINGLE CABINET MDU LV and HV
2017-08-31
Thomas
18
SIDE VIEWS OF SINGLE CABINET
2017-08-31
Thomas
19
VIEW OF DRIVE MODULE CABINET
2017-08-31
Thomas
20
VIEW OF PANEL BOARD
2017-08-31
Thomas
21
VIEW OF CONTACTOR & AXIS COMPUTER UNIT
2017-08-31
Thomas
22
VIEW OF VOLTAGE MEARSUREMENT BOX
2017-08-31
Thomas
23
CONTACT AT THE CABINET WALL
2017-08-31
Thomas
24
OPT:POWER SUPPLY DSQC609 XT31, G4, G5, G6
2017-08-31
Thomas
25
RUN CHAIN block diagram in PANEL BOARD A21 and CONTROL PANEL S21
2017-08-31
Thomas
26
RUN CHAIN and PANEL BOARD A21 Sh. 1 of 4
2017-08-31
Thomas
27
RUN CHAIN and PANEL BOARD A21 Sh. 2 of 4
2017-08-31
Thomas
28
RUN CHAIN and PANEL BOARD A21 Sh. 3 of 4
2017-08-31
Thomas
28.1
PANEL BOARD A21 Sh. 4 of 4 Opt:EXT.CUSTOMER. CONNECT. SYSTEM SIGNALS
2017-08-31
Thomas
28.2
Opt. LED on front; Software based Mode Selector Internal safety harness
2017-08-31
Thomas
29
RUN CHAIN S21, EM.STOP, 2 & 3 MODE SELECTOR, SOFTWARE MODE SWITCH
2017-08-31
Thomas
30
FPU, FLEXPENDANT and option HOT PLUG
2017-08-31
Thomas
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30.1
FPU, FLEXPENDANT and Opt. HOLD TO RUN DEVICE T10 JOGGING DEVICE
2017-08-31
Thomas
30.2
FPU, Extended FLEXPENDANT cable 15 - 30 m
2017-08-31
Thomas
31
RUN CHAIN A21, EXTERNAL EMERGENCY STOP, EXTERNAL 2 AND 3 MODE SELECTOR
2017-08-31
Thomas
32
RUN CHAIN EXT A21 OPERATING WITH OPT: HOT PLUG rel 11.1
2017-08-31
Thomas
34
MAIN COMPUTER/ANYBUS_CC/RS232 EXP. /INTERFACE BOARD/
2017-08-31
Thomas
35
MAIN COMPUTER A31 DSQC1000/1018
2017-08-31
Thomas
36
MAIN COMPUTER A31 DSQC1000/1018 ; A32 DSQC1003
2017-08-31
Thomas
37
FIELDBUS ADAPTER A32: ETHERNET/IP, PROFIBUS and PROFINET IO
2017-08-31
Thomas
38
PROFIBUS DP M/S A31.3
2017-08-31
Thomas
38.4
SAFETY BOARD A31.4 SOFTWARE SWITCH
2017-08-31
Thomas
38.5
SAFETY BOARD A31.4 DSQC1015 Hardware and Software based Mode Switch
2017-08-31
Thomas
39
DEVICENET A31.2 m/s DSQC1006
2017-08-31
Thomas
40
DEVICENET ADAPTER
2017-08-31
Thomas
40.1
ETHERNET SWITCH A34, option MULTI MOVE 604-1/2
2017-08-31
Thomas
41
ETHERNET SWITCH A62
2017-08-31
Thomas
42
VISION, INTEGRATED CAMERAS
2017-08-31
Thomas
43
ETHERNET SWITCH A64/CAMERA
2017-08-31
Thomas
44
ETHERNET SWITCH A65
2017-08-31
Thomas
45
DISPENCE PAC SUPPORT A57
2017-08-31
Thomas
46
DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT DSQC651&652
2017-08-31
Thomas
47
DIGITAL I/O UNIT DSQC652
2017-08-31
Thomas
48
COMBI I/O UNIT DSQC651
2017-08-31
Thomas
49
RELAY I/O UNIT DSQC653
2017-08-31
Thomas
50
RELAY I/O UNIT DSQC653
2017-08-31
Thomas
51
ANALOGUE I/O UNIT DSQC355B
2017-08-31
Thomas
51.2
Local I/O Digital Base 16in/16out
2017-08-31
Thomas
51.4
Local I/O Digital add on 16in/16out
2017-08-31
Thomas
51.6
Local I/O Analog add on 4in/4out
2017-08-31
Thomas
51.8
Local I/O Relay add on 8RO/8DI
2017-08-31
Thomas
52
REMOTE I/O UNIT DSQC350A
2017-08-31
Thomas
53
ENCODER UNIT DSQC377
2017-08-31
Thomas
54
REMOTE SERVICE BOX DSQC680 to Rel. 16.1
2017-08-31
Thomas
54.1
REMOTE SERVICE BOX DSQC1016/DSQC1023 from Rel. 16.2
2017-08-31
Thomas
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PAGE
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55
MAINS CONNECTION XP0, Q1, F6, Z1, Z3
2017-08-31
Thomas
56
TRANSFORMER UNIT 480V T1.1, T1.3, Z2, X10
2017-08-31
Thomas
57
TRANSFORMER UNIT 262V T1.2, X10
2017-08-31
Thomas
58
OPTION : SERVICE OUTLET F4, F5, X22
2017-08-31
Thomas
59
POWER SUPPLY DSQC 626 AND 627 FOR DRIVE MODULE F2, G1, G9, K41.X1
2017-08-31
Thomas
60
POWER SUPPLY DSQC 661 AND 662 G1, G2, G3, F2, XT16
2017-08-31
Thomas
61
FAN UNIT E1, E2, E3, E5, A21, A43
2017-08-31
Thomas
62
CONTACTOR BOARD A43
2017-08-31
Thomas
63
CONTACTOR UNIT A43, K42, K43, K44
2017-08-31
Thomas
64
CONTACTOR UNIT XS40, XP40 Only for release 13.2 and earlier
2017-08-31
Thomas
65
CONTACTOR BOARD A43.X5, XS5, XP5 Connection for release 13.2 and earlier
2017-08-31
Thomas
66
AXIS COMPUTER UNIT A42, A41.1
2017-08-31
Thomas
67
AXIS COMPUTER UNIT A42, A44
2017-08-31
Thomas
68
FORCE MEASUREMENT BOX
2017-08-31
Thomas
69
EPS A44, DSQC646
2017-08-31
Thomas
70
SAFE MOVE A44, DSQC647
2017-08-31
Thomas
71
SAFE MOVE A44, DSQC647
2017-08-31
Thomas
72
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV A41.1 ,2 ,3 ,4 ,5
2017-08-31
Thomas
73
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV A41.1, 3, 4, 5
2017-08-31
Thomas
74
EXTERNAL AXIS A43, XS/XP7 Only for release 13.2 and earlier
2017-08-31
Thomas
75
EXTERNAL AXIS no 7, 8, 9 A41.3 .4 .5 , XS/XP7
2017-08-31
Thomas
75.1
EXTERNAL AXES ADAPTER HARNESS XS/XP40, A43:XP5, A7:XP7 :XP8 :XP9 Only for rel.14.1 and later.
2017-08-31
Thomas
76
SERVO DRIVE SYSTEM IRB 120
2017-08-31
Thomas
77
CONTROL CABLE IRB 120
2017-08-31
Thomas
78
CUSTOMER SIGNALS IRB 120
2017-08-31
Thomas
79
SERVO DRIVE SYSTEM IRB 140
2017-08-31
Thomas
80
CONTROL CABLE IRB 140
2017-08-31
Thomas
81
CUSTOMER SIGNAL SINGLE CABINET IRB 140
2017-08-31
Thomas
82
SERVO DRIVE UNIT IRB 260
2017-08-31
Thomas
83
CONTROL CABLE IRB 260
2017-08-31
Thomas
84
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 260
2017-08-31
Thomas
85
SERVO DRIVE UNITS IRB 360
2017-08-31
Thomas
86
CONTROL CABLE IRB 360
2017-08-31
Thomas
Lab/Office:
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Latest revision:
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PAGE
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87
CUSTOMER SIGNAL SINGLE CABINET IRB 360
2017-08-31
Thomas
87.1
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 360
2017-08-31
Thomas
88
SERVO DRIVE SYSTEM IRB 460
2017-08-31
Thomas
89
CONTROL CABLE IRB 460
2017-08-31
Thomas
90
CUSTOMER POWER/SIGNAL IRB460, 660, 760
2017-08-31
Thomas
91
C-BUS/P-BUS/ to CP/CS IRB460, 660, 760
2017-08-31
Thomas
92
SERVO DRIVE SYSTEM IRB 660, 760
2017-08-31
Thomas
93
CONTROL CABLE IRB 660, 760
2017-08-31
Thomas
93.5
SERVO DRIVE SYSTEM IRB 1200
2017-08-31
Thomas
93.6
CONTROL CABLE IRB 1200
2017-08-31
Thomas
93.7
CUSTOMER SIGNAL SINGLE CABINET IRB 1200
2017-08-31
Thomas
94
SERVO DRIVE SYSTEM IRB 1410
2017-08-31
Thomas
95
CONTROL CABLE IRB 1410
2017-08-31
Thomas
96
CUSTOMER SIGNALS SINGLE CABINET IRB 1410
2017-08-31
Thomas
97
SERVO DRIVE SYSTEM IRB 1520
2017-08-31
Thomas
98
CONTROL CABLE IRB 1520
2017-08-31
Thomas
99
CUSTOMER SIGNALS IRB 1520
2017-08-31
Thomas
100
SERVO DRIVE UNIT IRB 1600/1660
2017-08-31
Thomas
101
CONTROL CABLE IRB 1600/1660
2017-08-31
Thomas
102
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600/1660
2017-08-31
Thomas
103
SERVO DRIVE UNIT IRB 2400
2017-08-31
Thomas
104
CONTROL CABLE IRB 2400
2017-08-31
Thomas
105
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 2400
2017-08-31
Thomas
106
SERVO DRIVE SYSTEM IRB 2600
2017-08-31
Thomas
107
CONTROL CABLE IRB 2600
2017-08-31
Thomas
108
CUSTOMER POWER/SIGNAL IRB2600
2017-08-31
Thomas
109
CUSTOMER POWER/SIGNAL DEVICE NET IRB2600
2017-08-31
Thomas
110
CUSTOMER POWER/SIGNAL PROFI BUS IRB 2600
2017-08-31
Thomas
111
DevNet/PofiNet/Ethernet/Profibus addition to CP/CS IRB2600
2017-08-31
Thomas
112
SERVO DRIVE SYSTEM IRB 4400
2017-08-31
Thomas
113
CONTROL CABLE IRB 4400
2017-08-31
Thomas
114
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 4400
2017-08-31
Thomas
115
SERVO DRIVE SYSTEM IRB 4600
2017-08-31
Thomas
Lab/Office:
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Latest revision:
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TABLE OF CONTENTS
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116
CONTROL CABLE IRB 4600
2017-08-31
Thomas
117
CUSTOMER POWER/SIGNAL IRB4600
2017-08-31
Thomas
118
CUSTOMER POWER/SIGNAL DEVICE NET IRB4600
2017-08-31
Thomas
119
CUSTOMER POWER/SIGNAL PROFI BUS IRB 4600
2017-08-31
Thomas
120
DevNet/ProfiNet/Ethernet/Profibus addition to CP/CS IRB4600
2017-08-31
Thomas
120.1
SERVO DRIVE SYSTEM IRB 6400R
2017-08-31
Thomas
120.2
CONTROL CABLE IRB 6400R
2017-08-31
Thomas
120.3
CUSTOMER POWER/SIGNAL/BUS IRB 6400R
2017-08-31
Thomas
120.4
SERVO DRIVE SYSTEM IRB 6700
2017-08-31
Thomas
120.5
CONTROL CABLE IRB 6700
2017-08-31
Thomas
120.6
CUSTOMER POWER/SIGNAL PARABUSCOM SINGLE CABINET PROFI/DEVICE NET BUS IRB 6700
2017-08-31
Thomas
120.7
DevNet//EtherNet//ProfiNet//PBUS ADDITION TO CP/CS IRB 6700
2017-08-31
Thomas
121
SERVO DRIVE SYSTEM IRB 66xx - 76xx
2017-08-31
Thomas
122
CONTROL CABLE IRB 66xx - 76xx
2017-08-31
Thomas
123
COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600
2017-08-31
Thomas
124
CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600
2017-08-31
Thomas
125
DevNet//EtherNet//ProfiNet//PBUS ADDITION TO CP/CS IRB 66xx - 7600
2017-08-31
Thomas
126
CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600
2017-08-31
Thomas
128
CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600
2017-08-31
Thomas
128.5
SERVO DRIVE SYSTEM AXES 1-3 IRB 87xx
2017-08-31
Thomas
128.6
SERVO DRIVE SYSTEM AXES 4-6 IRB 87xx
2017-08-31
Thomas
128.7
CONTROL CABLE IRB 87xx
2017-08-31
Thomas
128.8
CUSTOMER POWER/SIGNAL PARAMULTI SINGLE CABINET PROFI/DEVICE NET BUS IRB 8700
2017-08-31
Thomas
128.9
DevNet//EtherNet//ProfiNet//PBUS ADDITION TO CP/CS PARAMULTI IRB 8700
2017-08-31
Thomas
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8
Strömtransformator/
Current transformer.
Stomme, ramverk/
Functional equipotential bonding
Stomme, ramverk/
Functional equipotential bonding
Slutkontakt/
Make contact, general.
Column coordinate number on the drawing
Wire/connector one colour code.
BK = Black, BN = Brown, RD = Red, OG = Orange
Likström, DC /
Direct current, DC.
Handmanövrerad brytare, allmän/
Switch manually operated, general.
YE = Yellow, GN = Green, BU = Blue, VT = Violet
GY = Grey, WH = White, PK = Pink, TQ = Turquoise
Växelström, AC /
Alternating current, AC.
Styrning med spak/
Actuator (operated by lever).
Wire/connector two colour code.
Jord, allmän symbol/
Earth , general symbol.
Example 1 : WH/RD = White and Red.
Styrning, elektromagnetisk styrdon/
Actuator, by electromagnetic.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Styrning genom vridning/
Actuator(operated by turning).
Störningsfri jord/
Functional earthing.
Styrning genom tryckning/
Actuator(operated by pushing).
Nödstopp (svamptryckknapp)/
Actuator, emergency.
Skyddsjord/
Protective earthing.
Example 2 : GNYE = Green and Yellow.
Example: Cable with four colour coded wire,
square area AWG24 and cable number 709.
Ethernet signal:
1. Transmit TX+ or TX- and receive RX+ or RX-
709
AWG24 BK
BN
RD/OG
BK/OG
2. Unit possible to transmit or recieve TX+/RX+ or TX-/RX3. Ethernet Gigabit signal, transmit pair one MX1+ , MX1and receive the MX2+ , MX2If Gigabit transmit pair MX3+ , MX3- and receive pair MX4+ , MX4-
Translation table square area from AWG to mm2.
Skarvhylsa
Through joint
Tvinnade ledare/
Twisted conductors.
Trippel tvinnade ledare/
Triple twisted conductors.
AWG28
AWG26
AWG24
AWG22
AWG20
Filter/
Filter.
AWG18
AWG16
AWG14
AWG12
AWG10
0,093
0,15
0,25
0,34
0,56
0,93
1,25
2,44
3,02
4,65
Run chain presentation starts at sheet 26.
The Run chain marked as a wider wire.
Fyrdubbelt tvinnade ledare/
Quadruple twisted conductors.
Part A
Tvinnade ledare part A med part B
Twisted conductors part A with part B
Example: Run chain marked with a wider wire.
Lampa/
Lamp.
Example: Not Run chain marked with a thin wire.
Example, showing how to read the information before and after a signal.
Kontakthylsa hona/
Socket outlet female.
Extra sheet number .1.
Signal name
Part B
Wire number
Wire data
AXIS COMP: BOARD
A42
(92) (92.1) +24V DRIVE;2
Kontaktstift hane/
Pin male.
Skärm/
Shield.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Target sheet 92
Target sheet 92.1
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SYMBOL INFORMATION
XP1 = Pin
-W725 AWG20 BK
Signal counter
1
XS1 =Socket X1 = PIN or Socket
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2
3
Top view 4 pole Phoenix
Top view
4
5
Power connection 64 pole. XP1
Industrial connector Harting/Amphenol
Front view
Side view
6
7
8
Position for Micro/Mini Fit (principal)
Back view 6 pole.
Side view
XS1
Earth conn.
1
6
5
4
3
2
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A43.X5
4
Lab/Office:
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1
2
3
4
5
6
7
Revison 08 2017 03 Release 17.1
Revison 09 2017 08 Release 17.2
Sh.2 - 6 table of contents updated
Sh.9 - 10 Device list updated
Sh.8.1 Revision information
Sh.16 updated with opt.1541-1, 1542-1, 1543-1, 1544-1
Sh.17 IRB87xx added.
Sh.19 XS9 removed from floor plate//
text "COMMUNICATION DRIVE MODULE AND CONTROL MODULE"
Sh.17 IRB87xx added.
Sh.23 XS9 (TXRX- , RXTX+) and ( 2.BI_DA- 2.BI_DB+) was switched at Column 1//
XS1/XP1 and xs2/xp2 updated crossref.
Sh.25 all Cross references was updated.//S21.X1 and EXT S21.X1 added.
Sh. 2-6 Table of contents
Sh. 9 - 12 Device list
Sh.26 Column 1 cross reference updated// A21x1.2 and A21x2.2
changed signal direction.
Sh.27 Cross references was updated.//
Sh.28 Cross references was updated.// Connection to A21 X12 was changed.
// S21.1 was removed
Sh.28.1 Cross section at column 3 updated// Signal direction changed direction
column 3// Text acc. to 1) column 1 was changed//Text added to column 7
// Signal direction changed at column 7//Signal A21x6:2, :3, :4 and :5
changed Signal direction column 7.
Sh.28.2 New signals to board A23 column 8
8
Sh. 8.1 Revision information added.
Sh. 28.1 New sheet Panel Board part 4.// Signal A21X6:2-X6:5 new position
Sh. 29 text added at coordinate colmun 3 and 6.
Sh. 30 EXT-XP4 new coordinate 6.// 1) and 2) added coordinate 5 and 6.
Sh. 33 have been exchanged to 28.1 to gether together all Panel board sheets.
Sh. 34 text DSQC1024 rel 17.1 is removed
Sh. 35 text DSQC1024 rel 17.1 is removed
Sh. 36 text DSQC1024 rel 17.1 is removed
Sh. 38.5 Signalname added coordinate column 3, 5, 6
Sh. 51.2 and 51.4 exchanged places, the base is now 51.2 and the add on is 51.4.// Internal symbols add.
Sh. 51.6and 51.8 internal symbol add.
Sh. 87.1 R1.cs and CP terminal exchange from number to letters.
Sh.29 A21 changed to S21 column 2//terminal at column 7 changed Device tag.
Sh.30 Coordinate 7 // XP4 was EXT-XP4// ref ((Connected to page)) removed
// 1) Connect to XS4 .... new text //
Flexpendat cable presentation changed at column 5-8
Sh.30.2 added.
Sh.31 EXT-A21 change to EXT-S21 column 2
Sh.32 Device tag H1 changed at column 3//Column 5 changed wire information 205 -219
Sh.34 DSQC1024 add. column 4//DSQC1022 add. column 6
Sh.35 DSQC1024 add. column 4//
Sh.36 DSQC1024 add. column 4//
Sh.38.5 Sheet Title name changed.
Sh.40 device net cable was splited in two parts.column 3 and 4
Sh.51.2, 51.4, 51.6, 51.8 Local I/O Digital, Analogue, Relay.
Sh.54.1 Cross reference add. column 1 and at column 8
Sh.55 shield Title page was changed
Sh.56 GNYE text add. column 1 and GNYE moved outside the transformer column 6
Sh.59 Note 1) changed.
Sh.61 New signal name column 5
Sh.62 Internal connection XS6:1 to X5:2 removed// Signal at X5 moves out side the A43 column 6
Sh.65 IRB87xx add. column 1
Sh.75.1 ref. to circuit drawings column 1
Sh.79 The motor phases exchange place X12, X16, X13
Sh.82 The motor phases exchange place X12, X13, X16
Sh.106-109 Ref. to manip. circ. drawing added 3HAC029570-007
Sh.110 Ref. to manip. circ. draw. was 3HAC025744-001, 3HAC13347-1.
Sh.111 XS9 and R1.(TXRX-,RXTX+)//Ref. to manip.circ.draw.add. 3HAC029570-007
Sh.128.7 Conductor information at terminal XS1/XP1 column 5 and 6.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
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IRC5 DESIGN 14 Rel: 17.2
REVISION INFOMATION
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3HAC024480-011
09 Total 156
Status:
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1
2
Location name
Function name
PANEL BOARD
OPTION:STATUS LED ON FRONT
MAIN COMPUTER
CHASSIS BLOWER
DeviceNet M/S DSQC1006
PROFIBUS M
Safety Board DSQC1015
Expansion board serie DSQC1003
DSQC 1003
ETHERNET/IP Fieldbus adapter DSQC 669 Slave
PROFIBUS Fieldbus adapter DSQC 667 Slave
PROFINET IO Fieldbus adapter DSQC 688 Slave
DEVICENET IO Fieldbus adapter DSQC 1004 Slave
ETHERNET SWITCH A34 opt. MULTI MOVE 604-1/2
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 4600
ADDITIONAL RECTIFIER UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
AXIS COMPUTER BOARD
CONTACTOR UNIT
CONTACTOR BOARD
EPS
Process Interface Board (PIB)
Option: REMOTE SERVICE BOX DSQC680
Ethernet switch
Ethernet switch
Ethernet switch
CAPACITOR
Capacitor 0,47uF
A21
A23
A31
A31-E22
A31.2
A31.3
A31.4
A32
A32
A32.1
A32.2
A32.3
A32.4
A34
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
A41
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-6
A41.1-8
A41.2
A41.3
A41.3
A41.4
A41.4
A41.5
A41.5
A42
A43
A43
A44
A57
A61
A62
A64
A65
C1
C2
5
Page Location name
26
28.2
35
35
39
38
38.5
36
37
37
37
37
37
40.1
94
100
66
120.1
121
76
128.6
103
115
72
75
72
75
72
75
72
66
75.1
62
67
45
54
41
43
44
93
74
E1-E41
E1-E41-R1
E1-E42
E1-E42-R1
E1-E43
E1-E43-R1
E1-E44
E1-E44-R1
E2
E2-M1
E3
E3-M1
E5
E5-M1
EXT-A21-S21.2-H1
EXT-ETH_FPU
EXT-ETH_FPU-USB
EXT-S21.1
EXT-S21.1
EXT-S21.2
EXT-S21.3
EXT-S22
EXT-S22-H1
EXT-T10
EXT-T10-ETH_FPU
EXT-T10.1
F1
F2
F4
F5
F6
G1
G2
G3
G6
G9
H1
I/Ox
I/Ox
I/Ox
I/Ox
Lab/Office:
Latest revision:
Prepared by, date:
4
PRN
T Stålnacke 20170901
Approved by, date: Sonny Ögren
20170907
6
7
Function name
FAN UNIT
THERMISTOR
FAN UNIT
Thermistor
Fan unit
Thermistor
Fan unit
Thermistor
EXT. COMPUTER FAN opt.708-2
EXTERNAL COMPUTER FAN
INTERNAL FAN
INTERNAL FAN
MDU FAN
OPTION : INTERNAL FAN
MOTOR ON (LAMP)
FLEXPENDANT
FLEXPENDANT
2-MODE SELECTOR
3-MODE SELECTOR
MOTOR ON PB
EMERGENCY PB
Option HOT PLUG
SIGNAL LAMP
T10 JOGGING DEVICE
FLEXPENDANT
HOLD TO RUN DEVICE
AUTOMATIC FUSE
AUTOMATIC FUSE
EARTH FAULT BREAKER
CIRCUIT BRAKER
Option: CIRCUIT BRAKER
POWER SUPPLY DSQC661
POWER DISTRIBUTION BOARD DSQC662
ENERGY BANK
DEVICENET POWER SUPPLY
POWER SUPPLY Note 1)
STATUS DIOD DRIVE MODULE
Digital I/O Base module
Relay I/O Add on module
Digital I/O Add on module
Analog I/O Add on module
IRC5 DESIGN 14 Rel: 17.2
Device list sorted by the Location name
8
Page
61
61
61
61
61
61
61
61
61
61
61
61
61
61
31
30.1
30.1
31
31
31
31
32
32
30.1
30.1
30.1
63
59
58
58
55
60
60
60
24
59
63
51.2
51.8
51.4
51.6
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Location name
K41
K42
K43
K44
M140-A41.1
M260-A41.1
M360-A41.1
M460-A41.1
O716-I/Ox
O719-I/O.X
O721-I/O.X
O726-I/O.X
O738-EXT-FMB
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
O738-EXT-FMB-A1
O818-RELAY I/O
OP1-Q1
OP1-Z2
OP716_816-I/O.X
OP717_817-I/O.X
OP718_818-I/O.X
P1
Q1
R1.1
S1
S21
S21.1
S21.1
S21.2
S21.2-H1
S21.3
S22
S22-H1
T1.1
T1.2
T1.3
Z1
Z2
Z3
3
Function name
RELAY UNIT
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
BRAKE CONTACTOR
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 460
DIG. PART OF COMBI I/O AND DIG. I/O UNIT
ANALOGUE I/O UNIT
REMOTE I/O UNIT
ENCODER UNIT
Option: 738-1
DSQC686 VOLTAGE MEASURE BOARD
RELAY I/O UNIT
Main switch circuit breaker
REAKTOR UNIT
DIGITAL I/O UNIT
COMBI I/O UNIT
DIG. PART OF RELAY I/O UNIT
OPTION :DUTY TIME COUNTER
MAINS SWITCH
BLEEDER
SWITCH
CONTROL PANEL
3-MODE SELECTOR
2-MODE SELECTOR
MOTOR ON PB
MOTOR ON (LAMP)
EMERGENCY PB
Option with HOT PLUG
SIGNAL LAMP
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
OPTION: MAINS LINE FILTER
REAKTOR UNIT
OPTION: MAINS LINE FILTER IRB8700
5
Page Location name
PRN
T Stålnacke 20170901
Approved by, date: Sonny Ögren
20170907
6
7
Function name
8
Page
59
63
63
63
79
82
85
88
46
51
52
53
68
68
50
55
56
47
48
49
62
55
72
61
29
29
29
29
29
29
30
30
56
57
56
55
56
55
Lab/Office:
Latest revision:
Prepared by, date:
4
IRC5 DESIGN 14 Rel: 17.2
Device list sorted by the Location name
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Status:
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1
2
Location name
S21.1
EXT-S21.1
S21.1
EXT-S21.1
G9
A41.3
A41.4
A41.5
A41.3
A41.4
A41.5
A41.2
O719-I/O.X
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F1
F2
A42
I/Ox
R1.1
K44
C1
A31-E22
F5
OP717_817-I/O.X
A43
A43
S21
C2
G6
A32.4
O716-I/Ox
OP718_818-I/O.X
OP716_816-I/O.X
O738-EXT-FMB-A1
A32
A31.2
I/Ox
I/Ox
F4
EXT-S21.3
S21.3
O726-I/O.X
3
5
Function name
Page Location name
2-MODE SELECTOR
2-MODE SELECTOR
3-MODE SELECTOR
3-MODE SELECTOR
POWER SUPPLY Note 1)
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIER UNIT
ANALOGUE I/O UNIT
AUTOMATIC FUSE
AUTOMATIC FUSE
AXIS COMPUTER BOARD
Analog I/O Add on module
BLEEDER
BRAKE CONTACTOR
CAPACITOR
CHASSIS BLOWER
CIRCUIT BRAKER
COMBI I/O UNIT
CONTACTOR BOARD
CONTACTOR UNIT
CONTROL PANEL
Capacitor 0,47uF
DEVICENET POWER SUPPLY
DEVICENET IO Fieldbus adapter DSQC 1004 Slave
DIG. PART OF COMBI I/O AND DIG. I/O UNIT
DIG. PART OF RELAY I/O UNIT
DIGITAL I/O UNIT
DSQC686 VOLTAGE MEASURE BOARD
DSQC 1003
DeviceNet M/S DSQC1006
Digital I/O Add on module
Digital I/O Base module
EARTH FAULT BREAKER
EMERGENCY PB
EMERGENCY PB
ENCODER UNIT
29
31
29
31
59
75
75
75
72
72
72
72
51
63
59
66
51.6
72
63
93
35
58
48
62
75.1
29
74
24
37
46
49
47
68
37
39
51.4
51.2
58
31
29
53
G3
A34
A32.1
E2
E2-M1
A62
A64
A65
A32
E1-E41
E1-E42
EXT-ETH_FPU
EXT-ETH_FPU-USB
EXT-T10-ETH_FPU
E1-E44
E1-E43
EXT-T10.1
E3
E3-M1
A31
A41.1
A41
A41.1
A41.1-6
M140-A41.1
M260-A41.1
M360-A41.1
A41.1
A41.1
A41.1
A41.1
Q1
E5
EXT-A21-S21.2-H1
S21.2-H1
EXT-S21.2
S21.2
K42
K43
M460-A41.1
A41.1-8
Lab/Office:
Latest revision:
Prepared by, date:
4
PRN
T Stålnacke 20170901
Approved by, date: Sonny Ögren
20170907
6
7
Function name
ENERGY BANK
ETHERNET SWITCH A34 opt. MULTI MOVE 604-1/2
ETHERNET/IP Fieldbus adapter DSQC 669 Slave
EXT. COMPUTER FAN opt.708-2
EXTERNAL COMPUTER FAN
Ethernet switch
Ethernet switch
Ethernet switch
Expansion board serie DSQC1003
FAN UNIT
FAN UNIT
FLEXPENDANT
FLEXPENDANT
FLEXPENDANT
Fan unit
Fan unit
HOLD TO RUN DEVICE
INTERNAL FAN
INTERNAL FAN
MAIN COMPUTER
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAINS SWITCH
MDU FAN
MOTOR ON (LAMP)
MOTOR ON (LAMP)
MOTOR ON PB
MOTOR ON PB
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
Main servo drive unit 460
Main servo drive unit 4600
IRC5 DESIGN 14 Rel: 17.2
Device list sorted by the Function name
8
Page
60
40.1
37
61
61
41
43
44
36
61
61
30.1
30.1
30.1
61
61
30.1
61
61
35
100
94
66
103
79
82
85
120.1
121
76
128.6
55
61
31
29
31
29
63
63
88
115
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3HAC024480-011
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Status:
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1
2
Location name
OP1-Q1
EXT-S22
E5-M1
P1
Z1
Z3
A23
S22
F6
A61
O738-EXT-FMB
A44
A21
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G2
G1
A32.2
A31.3
A32.3
A57
OP1-Z2
Z2
O818-RELAY I/O
K41
O721-I/O.X
I/Ox
EXT-S22-H1
S22-H1
H1
S1
A31.4
EXT-T10
E1-E41-R1
T1.1
T1.2
T1.3
E1-E42-R1
E1-E43-R1
E1-E44-R1
3
5
Function name
Page Location name
Main switch circuit breaker
Option HOT PLUG
OPTION : INTERNAL FAN
OPTION :DUTY TIME COUNTER
OPTION: MAINS LINE FILTER
OPTION: MAINS LINE FILTER IRB8700
OPTION:STATUS LED ON FRONT
Option with HOT PLUG
Option: CIRCUIT BRAKER
Option: REMOTE SERVICE BOX DSQC680
Option: 738-1
EPS
PANEL BOARD
POWER DISTRIBUTION BOARD DSQC662
POWER SUPPLY DSQC661
PROFIBUS Fieldbus adapter DSQC 667 Slave
PROFIBUS M
PROFINET IO Fieldbus adapter DSQC 688 Slave
Process Interface Board (PIB)
REAKTOR UNIT
REAKTOR UNIT
RELAY I/O UNIT
RELAY UNIT
REMOTE I/O UNIT
Relay I/O Add on module
SIGNAL LAMP
SIGNAL LAMP
STATUS DIOD DRIVE MODULE
SWITCH
Safety Board DSQC1015
T10 JOGGING DEVICE
THERMISTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
Thermistor
Thermistor
Thermistor
55
32
61
62
55
55
28.2
30
55
54
68
67
26
60
60
37
38
37
45
56
56
50
59
52
51.8
32
30
63
61
38.5
30.1
61
56
57
56
61
61
61
Lab/Office:
Latest revision:
Prepared by, date:
4
PRN
T Stålnacke 20170901
Approved by, date: Sonny Ögren
20170907
6
7
Function name
IRC5 DESIGN 14 Rel: 17.2
Device list sorted by the Function name
8
Page
=
Plant:
Location: +
Sublocation:+
Document no.
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3HAC024480-011
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Status:
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1
2
3
4
5
6
7
8
230V
F2
XT16
G1
AC
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DC
Option
Devicenet PS
G2
G3
Option
Customer PS
G6
G4
AC
Ultra cap
Option
Customer PS
G5
AC
AC
DC
DC
A21
DC
DC
Customer
connection
Customer
connection
A31
Computer
module
Panel
board
I/Ox
I/O
unit
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
LAN
WAN
USB
Ethernet service
Drive
FPU
Drive
Control
panel
Field bus
S21
IRC5 DESIGN 14 Rel: 17.2
BLOCK DIAGRAM CONTROL MODULE
=
Plant:
Location: +
Sublocation:+
Document no.
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3HAC024480-011
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Status:
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1
2
3
4
5
6
7
8
3 x 200-600VAC
-Q1
230V
Z1
T1
G1
AC
DC
Z2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G2
DC
Option
Service outlet
F1
A42
F5
AXC
A43
A31
A21
K42
CB
F4
K43
Earth
fault
prot.
A41
DRIVE
X22
Service
outlet
X1
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
X1
X2
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
BLOCK DIAGRAM SINGLE DRIVE MODULE
=
Plant:
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Document no.
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3HAC024480-011
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1
2
3
4
5
6
7
8
3 x 200-600VAC
-Q1
Z1
T1
F2
G1
AC
Z2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DC
Option
Service outlet
F1
A42
F5
AXC
A43
A31
A21
K42
CB
F4
K43
Earth
fault
prot.
A41
DRIVE
X22
Service
outlet
X1
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
X1
X2
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
BLOCK DIAGRAM DRIVE MODULE
=
Plant:
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Document no.
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2
FRONT
PANEL
G4
G5
3
A34
4
5
FRONT VIEW
A31
6
7
8
Opt. inside door with I/O and ETHERNET switch
Q1
X24
XT5.3
XT6
XT5.2
XT5.3
XT5.2
XT5.1
XT6
XT5.1
S22
A62 or A64 or A65
G1
I/O5
I/O4
I/O3
I/O2
I/O1
XT31
XT31
1541-1/-2 Local I/O layout
1542-1/-2
1543-1/-2
1544-1/-2
X4
X3
X5
X1
X22
I/O4
E5
A62
P1
I/O3
X3
XT31
X2
I/O2
XS4
I/O1
A41
X23
I/O 2.X5
I/O 1.X5
XT16
F2
DSQC1030 Opt 1541-1/-2
A41
A41
DSQC1031 Opt 1542-1/-2
DSQC1032 Opt 1543-1/-2
DSQC1033 Opt 1544-1/-2
A41
F1
XS41
XS3
XS9
XS5/XS13
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A62 or A64 or A65
G2
X2
X1 X6
S21.1
XT5.3
G3
XT5.2
S21.2
XT6
S21.3
XT5.1
E3
XS2
XP28
PE XS1 XS7
Denomination
Digital 24 VDC
AD Combi I/O
Digital with relay
Analog 4 in/4 out
Profibus DP Slave
Interbus-S Slave
CC-link slave
ENC unit
Digital Base 16in/16out
Digital Add on 16in/16out
Analogue Add on 4in/4out
Relay Add on 8RO/8DI
Ethernet switch
Ethernet switch
Ethernet switch
Ethernet switch
XP0
XS18
XS17
Unit
Pos. No
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1
I/O 2-5
I/O 2-5
I/O 2-5
A34
A62
A64
A65
604-1/-2
901-1
1341-1
941-1
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Opt. No
716-1
717-1
718-1
719-1
720-1
722-1
723-1
726-1
1541-1/-2
1542-1/-2
1543-1/-2
1544-1/-2
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
FRONT VIEW OF SINGLE CABINET MDU HV
=
Plant:
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Sublocation:+
Document no.
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1
2
3
4
5
6
7
8
FRONT VIEW
MAIN DRIVE UNIT FOR IRB 2400 - 87XX
FRONT VIEW
MAIN DRIVE UNIT FOR IRB 120 - 1600
LV Low voltage
HV High voltage
E3
E3
G3
G3
X1
UPPER SIDE X9
G1
X2
X6
X7
X16
X6 X7 X14
X15
X2
X16
X1
X23
X13
X8 and X9 on
the upper side.
X9 UPPER SIDE
X7
A41.1
G1
A41.1
X23
X21
G2
X2
X8 UPPER SIDE
X13
X2
F1
X14
X6
X1
F2
X15
A41.2
X22
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G2
UPPER SIDE X8
X1
X6
X7
A41.3
X8
X9
X12
X11
X2
X1
X6
A41.4 X7
X8
X9
X21
X2
X11
X22
X2
X1
X1
F2
X6
A41.5 X7
X8
X9
F1
X6
A41.3 X7
X8
X9
X12
X2
X1
X2
X1
X6
A41.4 X7
X8
X9
X6
A41.5 X7
X8
X9
X4
X9
G2
STATUS
LED
X7
LABEL
X6
X5
X8 X2
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
X1
Approved by, date:Sonny Ögren 20170907
X3
IRC5 DESIGN 14 Rel: 17.2
FRONT VIEW OF SINGLE CABINET MDU LV and HV
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page17
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Status:
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1
2
3
4
LEFT VIEW WITH
FLANGE DISCONNECT
5
6
7
8
RIGHT VIEW
LEFT VIEW
Q1
A21
Q1
E2
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G6
F6
G6
A42
E1
Z1
XS10
K44
F5
R1
F4
K43
K42
X31/X32
XS22
T1
A43
A44
Z2
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SIDE VIEWS OF SINGLE CABINET
=
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Location: +
Sublocation:+
Document no.
Rev. Ind Page18
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Status:
Approved
1
2
3
4
LEFT
VIEW
5
FRONT
PANEL
6
7
8
FRONT
VIEW
RIGHT
VIEW
F6
ROOF-MOUNTED
Q1
A42
Z1
P1
F5
G1
A41.1
X22
R1
K44
G9
H1
F4
K43
K42
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
E1
Q1
T1
K41
A41.3
A41.4
A41.5
F2
A43
A44
F1
XS41
XS2
XP0
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
XS1 PE XS7
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
VIEW OF DRIVE MODULE CABINET
COMMUNICATION DRIVE MODULE
AND CONTROL MODULE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page19
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Status:
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We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
2
3
4
5
6
7
8
PANEL
BOARD
A21
RL2
RL1
X12
X20
X7
X5
X8
X6
X15
X14
X11
RL3
X17
X18
X10
X1
RL4
X9
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
X2
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
VIEW OF PANEL BOARD
=
Plant:
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Sublocation:+
Document no.
Rev. Ind Page20
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Status:
Approved
1
2
3
4
A42 Axis computer unit
5
6
7
A43 Contactor unit
X1
X7
X5
X9
X11
8
A44.2 Safe move
X6
X4
DSQC 647
24V Drive
X22
X4
X3
X8
X21
Measurement link 2
X5
X24
Out
X12
X11
In
X10
X9
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
X23
X1
X10
X12
Relay output pair 1/2
X13
A44.1 EPS unit
Computer module link
X2
DSQC 646
X1
Drive link
Drive power supply
X11
X5
X6
X6
Control signal
Drive power
supply
Contactor bord link
X4
Console port
X3
X9
X9
X1
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Process I/O
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
VIEW OF CONTACTOR & AXIS COMPUTER UNIT
X5
X6
LINK 1
LINK 1
LINK 2
LINK 2
X7
X8
X4
X3
=
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Document no.
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Status:
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1
2
3
4
5
6
8
-MANIPULATOR
Option: 738-1
-CONTROLLER
7
-FMB
Reference to
circuit diagram
1) FMB.XP2 Bridge connector if no other option.
FMB
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1) FMB.XP2
(FMB.X2)
FMB.XS2
(FMB.X2)
DSQC686
FMB.X3
FMB.A1.X2
XP2 SMB
R1.SMB
FMB.X1
FMB.A1.X1
XS41
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
VIEW OF VOLTAGE MEARSUREMENT BOX
=
Plant:
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Sublocation:+
Document no.
Rev. Ind Page22
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3HAC024480-011
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Status:
Approved
1
2
3
4
5
6
7
Cabinet
wall
8
Cabinet
wall
((
XS0
-PE
1
(55) /
(55) /
(55) /
))
/
/
GN/YE AWG 7/(10mm2)
PE
2
L1
L2
L3
XS0 L1
XS0 L2
XS0 L3
-L:1
-L:2
-L:3
-XS1/XP1
(54)
/
(54.1)
PE connection
-XS18
XS18
Mains power connection
Option: Remote service 890-1
Power cable (76) (85) (93) (97) (104) (115) (120.5)
Cross ref (79) (86) (93.5) (98) (106) (116) (121)
/ (80) (88) (93.6) (100) (107) (120.1) (122)
XS1/XP1 (82) (89) (94) (101) (112) (120.2) (128.5)
(83) (92) (95) (103) (113) (120.4) (128.7)
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XP23
(77) (93) (104) (120.5)
(93.6) (107) (122)
SMB cable (80)
(95) (113) (128.7) /
Cross ref (83)
(86) (98) (116)
XS2/XP2 (89) (101) (120.2)
-XS2/XP2
XS3/XP3
(35) (41) (54) (54.1)
(35) (41) (54) (54.1)
(35) (41) (54) (54.1)
(35) (41) (54) (54.1)
-XP23.1
-XP23.2
-XP23.3
-XP23.6
1
3
6
-XP28
(36)
(36)
(36)
(36)
/
/
/
/
-1.XP28.1
-1.XP28.2
-1.XP28.3
-1.XP28.6
Option: External WAN, Ethernet IP or ProfiNet
1
2
3
6
External Axes
sheet 74, 75, 75.1
XS7/XP7
SERVICE PORT
2
(43) / 7.TXRX+
(43) / 7.TXRX(43) / 7.RXTX+
(43) / 7.RXTX-
External Customer
sheet 33
Internal customer
connection
sheet 78, 81,84,87,87.1,93.7,96,102,105,114
XS5/XP5
/
/
/
/
SERVICE PORT
-XS41
Option: Ethernet IP or ProfiNet
(67) (70) /
-XS9
(36) (36) / -2.BI_DA+
(36) (36) / -2.BI_DB+
(36) (36) / -2.BI_DA(36) (36) / -2.BI_DB-
1
2
3
4
5.TXRX+ / (111) (120) (120.7)
5.RXTX+ / (111) (120) (120.7)
5.TXRX- / (111) (120) (120.7)
5.RXTX- / (111) (120) (120.7)
MRCO2
A
MRCO2_N
(67) (70) /
B
(67) (70) /
MRCI2
C
(67) (70) /
MRCI2_N
D
XS13/XP13
(67) (70) /
Internal customer
connection
sheet 90,91,108-111,117-120.
E
(67) (70) /
(39) /
XS17.3
FMB
(68)
Ext.SMB
24V_SMB2
F
(67) (70) /
(67) (70) /
-XS17
(39) /
/
MRC_0V4
MRC_0V5
MRC_0V6
G
J
3
Option: DeviceNet on front 730-1
XS17.5
5
(39) /
XS17.1
1
(39) /
XS58/XP58
XS17.4
Cooling axes 1 and 2
Sheet 123
4
(39) /
XS17.2
2
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTACT AT THE CABINET WALL
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page23
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3HAC024480-011
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Status:
Approved
XT31:1
0V CustomerConn
+24V CustomerConn
Prepared by, date:T Stålnacke 20170901
2.XT31:6
(43) /
Latest revision:
Approved by, date:Sonny Ögren 20170907
24V
9
0V
Customer
Connection
Lab/Office:
DMRO SE/
PRN
24
0
0
-704 AWG20
BU
-703 AWG20
BU
-X1
AC
L
DC
-X2
24
N
24
0
IRC5 DESIGN 14 Rel: 17.2
OPT:POWER SUPPLY DSQC609 XT31, G4, G5, G6
Status:
Approved
(54) (54.1) / +24V Res
(54) (54.1) / -0V ReS
8
24
GNYE
GNYE
AWG16
gnye
-230V AC2.11 / (60)
-230V AC1.11 / (60)
AWG16
-230V AC2.13 / (60)
-230V AC1.13 / (60)
AWG16
6
(53) / -+24Vdevicenet.8
(53) / -0Vdevicenet.8
-X2
G6
(52) / -+24Vdevicenet.5
(52) / -0Vdevicenet.5
0
GND
BU
DC
AC
-298 AWG16
AC
AC
BU
CUSTOMER
POWER
SUPPLY
(51) / -+24Vdevicenet.4
(51) / -0Vdevicenet.4
7
-X1
-297 AWG16
0
5
(49) / -+24Vdevicenet.3
(49) / -0Vdevicenet.3
24
G5
BU
24
GND
-_296 AWG16
-X2
AC
BU
AC
-_295 AWG16
BU
-296 AWG16
CUSTOMER
POWER
SUPPLY
(46) / -+24Vdevicenet.2
(46) / -0Vdevicenet.2
6
-X1
-230V AC2.12 / (60)
-230V AC1.12 / (60)
G2
-0Vdevicenet.1
5
4
(40) /
5
BU
3
-+24Vdevicenet.1
4
G4
-295 AWG16
0V I/O.1 / (60)
+24V I/O.1 / (60)
2
(40) /
1.XT31:6
(41)
(43)
(44)
(51.2)
(43) /
XT31:5
3
2.XT31:2
2
(43) /
1
1.XT31:2
1
(43) /
(41) /
(43)
(44)
(51.2)
/
/
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
DEVICENET
POWER
SUPPLY
GND
AC
DC
0
-XT31
10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page24
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3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
Block diagram for the Run chain in A21 Panel board and S21 Control Panel with Options.
2Cross reference
3Cross reference to S.21
/ (28)
CONTROL MODULE CABINET
CONTROL PANEL
/ (29)
OPTION
-S21.1 (2 OR 3-MODE SELECTOR)
A21 PANEL BOARD
OPTION TERMINAL
S21.XS1
S21.XP1
Customer connection
X9
3Cross reference to S.21
/ (29)
S21.2 MOTOR ON PB
3Cross reference to S.21
/ (29)
6Cross reference to XS.4
S21.3 EMERGENCY STOP PB
/ (30)
FLEX PENDANT
XS4
4Cross reference to DP.1
DP1-DP2 double press
/ (30)
5Cross reference hot plug S.22
/ (30)
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Option Hot plug
X10
9Cross reference to A31.X3
/ (35)
MAIN COMPUTER
A31.X3
Block diagram for the Run chain and External Control Panel with Options.
2Cross reference
1Cross reference to EXT S21
/ (28)
CONTROL MODULE CABINET
/ (31)
EXTERNAL CONTROL PANEL
OPTION
EXT-S21.1 (2 OR 3-MODE SELECTOR)
A21 PANEL BOARD
OPTION TERMINAL
EXT.S21.X1
EXT-S21.XP1
Customer connection
X9
1Cross reference to EXT S21
/ (31)
EXT.S21.2 MOTOR ON PB
1Cross reference to EXT S21
/ (31)
6Cross reference to XS.4
EXT.S21.3 EMERGENCY STOP PB
/ (30)
FLEX PENDANT
XS4
7Cross reference to DP.3-4
DP3-DP4 double press
/ (32)
8Cross reference to Ext Hot Plug S.22
/ (32)
X10
9Cross reference to A31.X3
/ (35)
MAIN COMPUTER
A31.X3
Latest revision:
Prepared by, date:T Stålnacke 20170901
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
RUN CHAIN block diagram in PANEL BOARD A21
and CONTROL PANEL S21
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page25
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Status:
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1
2
3
4
5
6
7
8
PANEL BOARD Sh. 1 of 4
-A21
JUMPER
Software based
Mode Selector
internal safety
EXTERNAL
EMERGENCY
STOP PB
0V
24V Panel
ES1OUT:A
ES2 OUT:A
EMERGENCY
STOP OUTPUT 2
ES2 OUT:B
ES1OUT:B
-X2
3
4
RCH1.2
/ (28)
RCH2.2
/ (28)
FPU
4
0V
24V PANEL
5
5
1
1
2
2
/
9
9
-ES2
-ES1
JUMPER
JUMPER
Sep ES2:A
Sep ES1:A
U
Sep ES1:B
EXTERNAL
CONTROL
PANEL
(28)
RunCh_0V.1
/ RunCh+.1 (28) EM. PB
U
10
Sep ES2:B
EXTERNAL
SUPPLY
JUMPER
A21X2.2
A21X1.2
EMERGENCY
STOP OUTPUT 1
JUMPER
OPTION: EXTERNAL CONNECTIONS
ES2 bottom
ES1 bottom
0V
24V Panel
10
7
7
8
RunCh+
RunCh+
8
SOFT_ESO
24V PANEL
SOFT_ESI
0V
EMERGENCY STOP
RELAY SIGNALS
ES1:int
ES2:int
6
ES1
ES2
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
6
Approved by, date:Sonny Ögren 20170907
(27) / -RunCh+
(27) / -RunCh_0V
(27) / -RCH2
(27) / -RCH1
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(38.5) /
(38.5) /
3
ES2 top
Run CH1 top
Run CH2 top
(38.5)/ A21X1.1
(38.5) / A21X2.1
-X1
JUMPER
2. See pages(28.1)
ES1 top
IRC5 DESIGN 14 Rel: 17.2
RUN CHAIN and PANEL BOARD A21 Sh. 1 of 4
=
Plant:
Location: +
Sublocation:+
Document no.
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Status:
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1
2
3
4
5
6
7
8
PANEL BOARD Sh. 2 of 4
-A21
(28) /
-SPEED
11
1.See pages (28.1)
/ (26)
/ (26)
-RCH2
-RCH1
3
5
7
9
&
AS2
10
SOFT AS
-X8
0V
AS2
GENERAL STOP
AS2GS1+
24V PANEL
3
GS1
1
2
3
5
6
GS1
7
&
GS1GS2+
8
9
SOFT GS
8
4
10
GS2
-X14
GS2
0V
GS2JUMPER
JUMPER
(38.5)/ A21X6.4
SS1+
290 AWG BU
24V PANEL
-X6
6
1
4
CH2
A21X6.2
(38.5)/ A21X6.5
SS1SS2+
291 AWG BU
292 AWG BU
6
7
SS1
8
9
10
-X17
SOFT SS
SS2
2
5
3
0V
1
2
SS2
24V PANEL
EN1_1A
EN1_1B
EN2_1B
EN2_1A
3
7
8
9
10
EN1_1A.1
6
/ (28)
7
8
EN2_1A.1
9
/ (28)
10
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
3
5
SS2-
293 AWG BU
EXTERNAL
ENABLE DEVICE
A21X6.3
Software based
Mode Selector
internal safety
(38.5) /
4
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
RUN CHAIN and PANEL BOARD A21 Sh. 2 of 4
-RUN_CH2Ret / (62)
-RUN_CH2 / (62)
-SPEED.1 / (62)
-0V / (62)
-ENABLE2.1 / (62)
-ENABLE2_1Ret / (62)
AC_ON.1 / (59)
0V.1 / (59)
BU
if not used
BU
if not used
Drive
module2
A43.X1
RUN CH1
RUN CH1Ret
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_3
ENABLE2_3Ret
AC_ON1
0V
4
5
24V PANEL
0V
SS1
(38.5) /
2
CH1
2
SUPERIOR STOP
1
-RUN_CH1 / (62)
-RUN_CH1Ret / (62)
RUN CH1
RUN CH1Ret
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_2
ENABLE2_2Ret
AC_ON1
0V
4
10
RUN CH1
RUN CH1Ret
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_1
ENABLE2_1Ret
AC_ON1
0V
4
6
AS1
9
2
5
Option: External Enable Device
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
24V PANEL
1
8
AS1
AS1AS2+
/ (26)
AS1+
-RunCh+
/ (28)
/ (28)
-RunCh_0V
1
-EN2
-EN1
7
/ (28)
JUMPER
-MAN1
6
JUMPER
/ (28)
24V PANEL
24V PANEL
0V
0V
12
JUMPER
-MAN2
JUMPER
24V PANEL
-X5
0V
Drive module1
A43.X1
AUTO STOP
/ (26)
-X7
if not used
BU
if not used
Drive
module3
A43.X1
RUN CH1
RUN CH1Ret
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_4
ENABLE2_4Ret
AC_ON1
0V
BU
if not used
BU
if not used
Drive
module4
A43.X1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page27
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3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
X9 and X10
A21
(27) / -EN1
(27) / -MAN1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(26) /
RunCh_0V.1
(26) /
RunCh+.1
-X12
1
2
3
4
24V SYS
0V SYS
24V FPU POWER
-PE1
GN/YE
24V PANEL
-X10
1
2
3
4
5
6
7
8
9
(27) / EN1_1A.1
(27) / EN2_1A.1
(26) RCH1.2 /
(26)
RCH2.2
/
24V PANEL
1
3
Jumper removed
when option
Internal Control Panel
AWG20 BU
to board A21 blockdiagram.
2
4
EARTH
EARTH
24V FPU
0V
EN1_1
EN2_1
YE
GN
BU
VT
(29) (31)
(29) (31) (38.5)
(29) (31) (38.5)
(29) (31) (38.5)
(29) (31)
(29) (31) (38.5)
(29) (31) (38.5)
(29) (31) (38.5)
(29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
/ (29) (29)
-PE1
GN/YE
BK
BN
RD
OG
24VFPUPOWER / (30) (32)
0VPANELB / (30) (32)
EN1_1 / (30) (30) (32)
EN2_1 / (30) (30) (32)
1.-ESFPU1:A / (30) (30)
Connected If
1.-ESFPU1:B / (30) (30)
Internal Control Panel.
1.-ESFPU2:A / (30) (30)
if internal Hot plug.
1.-ESFPU2:B / (30) (30)
AWG24
1
2
3
4
5
6
7
8
24V PANEL
A21X9:1 /
A21X9:2 /
A21X9:3 /
A21X9:4 /
A21X9:5 /
A21X9:6 /
A21X9:7 /
A21X9:8 /
A21X9:9 /
A21X9:10
A21X9:11
A21X9:12
A21X9:13
A21X9:14
A21X9:15
A21X9:16
A21X9:17
A21X9:18
A21X9:19
EXT.PANEL
-X11
-X15
OP_AUTO
OP_MAN_FS
(25)
(25)
24V PANEL
AUTO2
MAN2
MAN FS2
0V
AUTO1
MAN1
MAN FS1
24V PANEL
MOTON
ES PANEL 2B
ES PANEL 2B
ES FPU2A
ES FPU2A
ES PANEL 1B
ES PANEL 1B
ES FPU1A
ES FPU1A
MONLMP
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
(27) / -EN2
(27) / -MAN2
OP_COM
OP_MAN
/
8
1
SPEED
-X9
250 AWG18 BU
251 AWG18 BU
252 AWG20 BU
253 AWG20 BU
2Cross reference
7
PANEL BOARD Sh. 3 of 4
(27) /
(28.2) / +24VSYS.1
(28.2) / -0VSYS.1
(28.2) / +24VCOOL8.2
(28.2) / 0VCOOL8.2
6
WHBU
+24V_Sig.ref. /
-RS485+ / (35)
-RS485- / (35)
WHBN
-0V_Sig.ref.
WHGN
BU
(35)
MAIN
A31.X7
COMPUTER
/ (35)
-A21-X20 -X20
(28.2) / X20:1
(28.2) / X20:2
(28.2) / RS485+.1
(28.2) / RS485-.1
(28.2) / 24 DC.1
(28.2) / X20:6
(28.2) / 0V.2
(28.2) / X20:8
1
2
4
5
3
6
7
8
1
2
4
5
3
6
7
8
RS485+
RS48524V DC
0V
EXTERNAL
COMPUTER
FAN
TACHO
FAN 0V
2
24VCOOL
3
TACHO
/ (61)
1
FAN 0V
/ (61)
/ (61)
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
-X18
24V COOL
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
RUN CHAIN and PANEL BOARD A21 Sh. 3 of 4
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page28
Next 28.1
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
PANEL BOARD Sh. 4 of 4
PANEL BOARD
-A21
2.See pages
PANEL BOARD
-A21
/ (26)
-PE
ES1 bottom
ES2 bottom
-X2
-260
AWG16
-X5
AWG20
OG
7
-261
AWG20
OG
7
B1
-262
24V PANEL
AWG20
AS1-
BU
8
B2
-263
0V
AWG20
0V
BU
8
A2
-264
24V PANEL
AS1+
BU
AWG20
4
11
9
A3
GS1+
5
Run CH2 top
GS15
AWG20
AWG20
BU
4
-266
ES2 top
-267
B4
AWG16
AS2+
OG
A4
-268
AWG16
OG
-269
AWG16
OG
-270
AWG16
OG
-271
AWG16
OG
-284
AWG16
OG
1)
285
AWG16 OG
1)
286
AWG16 OG
1)
287
AWG16 OG
1)
2
ES2 OUT A
1
ES2 OUT B
AWG20
BU
0V
5
3
BU
-274
AWG20
BU
2
A6
GS2A7
A8
AWG20
4
B7
0V
SS2SS1+
284 AWG20 BU
285 AWG20 BU
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
BU
C4
C5
-276
AWG20
BU
-277
AWG20
BU
C6
C7
C8
AWG20
BU
D1
-279
AWG20
BU
-280
AWG20
BU
-281
AWG20
BU
D2
D3
D4
D5
-282
AWG20
BU
-283
AWG20
BU
D6
D7
D8
-X6
SS1-
286 AWG20 BU
AWG20
C3
2
B8
287 AWG20 BU
BU
C2
1
GS2+
1
ES1 OUT B
AS2-
6
B6
10
ES1 OUT A
BU
B5
10
Sep ES1:B
AWG20
A5
9
Sep ES2:B
AWG20
-278
24V PANEL
9
Sep ES2:A
-273
-275
AWG20
C1
BU
OG
3
Sep ES1:A
10
B3
AWG16
3
ES1 top
BU
8
-265
0V
AWG20
BU
Run CH1 top
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
12
7
AWG20
BU
-XS/XP3
-272
24V PANEL
BU
A1
AWG16
/ (27)
-XS/XP3
AWG16 GN/YE
-X1
1.See pages
SS2+
24V PANEL
1
2
3
4
5
-289
AWG20
BU
-291
AWG20
BU
1)
-293
AWG20
BU
1)
-290
AWG20
BU
1)
-292
AWG20
BU
1)
-288
AWG20
BU
A10
B10
C10
B9
C9
A9
6
1) NO CONNECTION IF SAFETY BOARD DSQC 1015 (A31.4)
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
PANEL BOARD A21 Sh. 4 of 4
Opt:EXT.CUSTOMER. CONNECT. SYSTEM SIGNALS
A21X6:4
A21X6:3
A21X6:2
(38.5) /
(38.5) /
A21X1:1
(38.5) /
Option: External
Software based Mode switch
(38.5) /
A21X1:2
(38.5) /
10
A21X6:5
A21X2:1
(38.5) /
9
(38.5) /
A21X2:2
8
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
(38.5) /
7
Option: External
Software based Mode switch
=
Status:
Plant:
+
Location:
Approved
Sublocation:+
Document no.
Rev. Ind Page28.1
Next 28.2
3HAC024480-011
09 Total 156
1
2
3
-A21.X12
(60) / +24VSYS
(60) / -0VSYS
(60) / +24VCOOL8
(60) / 0VCOOL8
4
5
7
Connection alt. 1
Standard
1
2
3
4
Software based
Mode Selector
internal safety
1
2
3
4
597 AWG16 BU
598 AWG16 BU
599 AWG16 BU
600 AWG16 BU
1
2
3
4
Software based
Mode Selector
internal safety
597 AWG16 BU
598 AWG16 BU
599 AWG16 BU
600 AWG16 BU
Y2
+24VCOOL8.1 / (61)
0VCOOL8.1 / (61)
-A21.XS12
250 AWG18 BU
251 AWG18 BU
252 AWG20 BU
253 AWG20 BU
Connection alt. 4
Opt. Safety module DSQC1015
and Opt. 52 degree fan panel board.
24V SYS
0V SYS
1
Y1
Y2
1
2
3
4
1
2
3
4
1
2
3
4
595 AWG20 BU
596 AWG20 BU
-A21.X12 -XP12
1
/ (38.5)
/ (38.5)
1
2
3
4
1
-A21.X21.1
A31.4X1.1
A31.4X1.2
-A21.X12
Connection alt. 3
Opt. 52 degree
fan panel board.
-XP12
1
2
3
4
595 AWG20 BU
596 AWG20 BU
Y1
1
8
+24VSYS.1 / (28)
0VSYS.1 / (28)
+24VCOOL8.2 / (28)
0VCOOL8.2 / (28)
Connection alt. 2
Opt. Safety module
DSQC1015
-A21.X21.1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
A31.4X1.1
A31.4X1.2
+24VCOOL8.1 / (61)
0VCOOL8.1 / (61)
-A21.X12
250 AWG18 BU 24V SYS
251 AWG18 BU 0V SYS
252 AWG20 BU
253 AWG20 BU
/ (38.5)
/ (38.5)
1
2
3
4
OPTION:STATUS
LED ON FRONT
-A23
-ES2
-ES1
-SUP_ST2
-X2
-SUP_ST1
1
2
-GS2
5
BN
OG
BU
3
6
-AS2
WHBN
WHOG
4
-GS1
AWG26
WHBU
WHGN
7
RS485+
RS48524V DC
0V
GN
8
X20:1 / (28)
X20:2 / (28)
RS485+.1 / (28)
RS485-.1 / (28)
24DC.1 / (28)
X20:6 / (28)
0V.2 / (28)
X20:8 / (28)
-AS1
-ENABLE1
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
Opt. LED on front; Software based Mode Selector
Internal safety harness
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page28.2
Next 29
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3Cross reference to S.21
(25)
/ (25)
(25)
3
4
5
6
7
8
CONTROL PANEL
-S21
Option:Run chain Operating, 2 Mode Selector
-S21.1-XS1 -S21.1-XP1
A21X9:3
A21X9:2
A21X9:7
A21X9:6
2-MODE SELECTOR
S21.1
1 3
5 7
9 11
13 15
6
10
14
2
A21X9:5
A21X9:1
7
6
3
2
7
6
3
2
EXT.AUTO1
CUSTOMMER
EXT.MAN1
EXT.AUTO2 CONNECTION
EXT.MAN2
Hardware based Mode switch
24V COMMON_CH1 / (38.5)
0V COMMON_CH2 / (38.5)
OPTION
-246
-242
-224 AWG20
-220 AWG20
EXT.COMMON2
EXT.COMMON1
4
8
4
8
EXT.COMMON2
EXT.COMMON1
/ (29)
/ (29)
Option:Run chain Operating, 3 Mode Selector
-S21.1-XS1
(28) /
A21X9:8
A21X9:4
-223AWG20
-XS/XP37
-588
-589
-590
-586
-587
-582
-583
-580
-581
-584
-585
(28) / A21X9:9
(28) / A21X9:10
(28) / A21X9:19
(28) / A21X9:17
(28) / A21X9:18
(28) / A21X9:13
(28) / A21X9:14
(28) / A21X9:11
(28) / A21X9:12
(28) / A21X9:15
(28) / A21X9:16
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
/
/
/
/
/
/
/
/
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 OG
AWG20 OG
AWG20 OG
AWG20 OG
AWG20 OG
AWG20 OG
AWG20 OG
AWG20 OG
1
2
11
9
10
5
6
3
4
7
8
24V Panel
MOTON
MONLMP
-237 AWG20 OG
-238 AWG20 OG
-233 AWG20 OG
-234 AWG20 OG
-231 AWG20 OG
-232 AWG20 OG
-235 AWG20 OG
-236 AWG20 OG
3-MODE SELECTOR
-S21.1
6 12 10
-245
-244
-243
-241
-240
-239
AUTO
MAN
MAN 100%
(28) /
-227AWG20
AUTO
MAN
MAN 100%
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(28) /
(28) /
EXT.AUTO1
EXT.MAN1
EXT.AUTO2
EXT.MAN2
AUTO
MAN
/
/
/
/
-241
-240
-245
-244
AUTO
MAN
(28)
(28)
(28)
(28)
-222 AWG20
-221 AWG20
-226 AWG20
-225 AWG20
2 4 8
18 22 24
EXT.AUTO2
EXT.MAN2
EXT MAN FS2
EXT.AUTO1
EXT.MAN1
EXT MAN FS1
3
2
1
7
6
5
-S21.1-XP1
3
2
1
7
6
5
14 16 20
Hardware based Mode switch
24V COMMON_CH1 / (38.5)
0V COMMON_CH2 / (38.5)
OPTION
5
1
17
13
-242
-246
ES panel 1:A
ES panel 1:A
ES panel 2:A
ES panel 2:A
ES panel 2:B
ES panel 2:B
ES panel 1:B
ES panel 1:B
Software based
Mode Selector
internal safety
-237
-238
-233
-234
-231
-232
-235
-236
A21X9:17
A21X9:18
A21X9:13
A21X9:14
A21X9:11
A21X9:12
A21X9:15
A21X9:16
EXT.COMMON1
EXT.COMMON2
XP37
EMERGENCY PB
S21.3
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
ES panel 1:A
ES panel 1:A
ES panel 2:A
ES panel 2:A
ES panel 2:B
ES panel 2:B
ES panel 1:B
ES panel 1:B
21
22
11
12
1
2
11
9
10
5
6
3
4
7
8
EXT.AUTO2 / (31)
EXT.MAN2 / (31)
EXT.MAN FS2 / (31)
EXT.AUTO1 / (31)
EXT.MAN1 / (31)
EXT.MAN FS1 / (31)
8
4
8
4
EXT.COMMON1
EXT.COMMON2
/ (29)
/ (29)
Connected jumper when no
Emergency Stop on Panel.
ES panel 2:A-B
ES panel 2:A-B
ES panel 1:B-A
ES panel 1:B-A
-591 AWG20 OG
-592 AWG20 OG
-593 AWG20 OG
-594 AWG20 OG
MOTOR ON PB
S21.2
(28) /
A21X9:10
(28) / A21X9:19
(28) / A21X9:9
-PE1
14
13
-230
-228
X2
X1
AWG20
AWG20
-PE1
GN/YE
GN/YE
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
-229 AWG20
Approved by, date:Sonny Ögren 20170907
=
Plant:
Location: +
Sublocation:+
Rev. Ind Page29
Next 30
3HAC024480-011
09 Total 156
Status:
IRC5 DESIGN 14 Rel: 17.2
Approved
RUN CHAIN S21, EM.STOP, 2 & 3 MODE SELECTOR,
SOFTWARE MODE SWITCH
Document no.
1
2
3
-S22
1.-ESFPU2:A
(28) /
1.-ESFPU2:B
(28) /
1.-ESFPU1:B
SIGNAL LAMP
64
14
63 X1
13
53
54
X2
YE
-209 BU
BU
-211 BU
VT
-212 BU
GN
-210 BU
(28) /
-EN1_1
RD
21
22
(28) /
-EN2_1
OG
41
42
(28) /
(28) /
(28) /
1.-ESFPU1:A
1.-ESFPU2:A
1.-ESFPU2:B
1.-ESFPU1:B
-207 BU
-208 BU
Without hot plug.
YE
1) Connect to XS4 when option
External Control Panel.
Or cold plug(included in the delivery)
PANEL
BOARD
A21-X10
2)
3
BU
5
1)
2)
5
VT
6
1)
2)
6
GN
4
1)
2)
4
2.ESFPU1.A
/ (30.1)
2.ESFPU2.A
/ (30.1)
2.ESFPU2.B
/ (30.1)
2.ESFPU1.B
/ (30.1)
(28) /
-EN1_1
RD
7
2)
2.EN1.1
/ (30.1)
(28) /
-EN2_1
OG
17
2)
2.EN2.1
/ (30.1)
1
AWG20 BU 2)
-24VFPUPOWER
BK
(28) /
-0VPANELB
(35) /
MAIN
COMPUTER
A31.X3
-XP4
1)
3
205
(28) /
8
CONTROLLER
-XS4
(28) /
7
RunCh1
RunCh0V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(28) /
6
-H1
BU1
1.-ESFPU1:A
5
Option with HOT PLUG
4Cross reference to DP.1 / (25)
5Cross reference hot plug S.22 / (25)
6Cross reference to XS.4 / (25) (25)
(28) /
4
(35) /
(35) /
(35) /
-TD+
2
BN
2
AWG24 4x2 SFTP
-TD-RD+
-RD-
205
12
206
2
AWG20 BU 2)
206
8
AWG20 BU
-Y.2
AWG20 BU
Approved by, date:Sonny Ögren 20170907
2.24VFPUPOWER
/ (30.1)
2) If option With Standard flexpendant cable
2.0VPANELB
OG
13
2)
2.TD+
WHOG
14
2)
2.TD-
GN
15
2)
2.RD+
WHGN
16
2)
2.RD-
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
-Y.1
IRC5 DESIGN 14 Rel: 17.2
FPU, FLEXPENDANT and option HOT PLUG
/ (30.1)
/ (30.1)
/ (30.1)
/ (30.1)
/ (30.1)
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page30
Next 30.1
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
HOLD TO RUN DEVICE
-EXT-T10.1
EMERGENCY-STOP
-K1
A
B
C
D
Option: 983-1 Hold to run device
E
F
EN-DEVICE
FLEXPENDANT
-ETH_FPU
-EXT-XP4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A
(30)
/
(32)
(30)
/
(32)
2.ESFPU1.A
(30)
/
(32)
2.ESFPU2.A
(30)
/
(32)
2.ESFPU2.B
(30)
/
(32)
2.ESFPU1.B
(30)
/
(32)
2.EN1.1
(30)
/
(32)
2.EN2.1
2.24VFPUPOWER
B
C
D
E
F
G
H
I
J
3
-K2
G
I
EMERGENCY-STOP
-K1
5
6
4
T10 JOGGING DEVICE
-EXT-T10
7
17
EMERGENCY-STOP
1
EN-DEVICE
A
12
(30)
/
(32)
2.0VPANELB
-K2
-K1
B
2
C
D
8
(30)
/
(32)
(30)
/
(32)
(30)
/
(32)
(30)
/
(32)
2.TD+
13
-ETH_FPU-USB
Option: 976-1 T10 Jogging device
E
2.TD2.RD+
2.RD-
14
F
15
G
EN-DEVICE
16
H
-K2
I
J
-ETH_FPU
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
=
Plant:
Location: +
Sublocation:+
Rev. Ind Page30.1
Next 30.2
3HAC024480-011
09 Total 156
Status:
IRC5 DESIGN 14 Rel: 17.2
FPU, FLEXPENDANT and Opt. HOLD TO RUN DEVICE Approved
T10 JOGGING DEVICE
Document no.
1
2
3
4
5
6
7
8
Harness: 3HAC055665-002,-003,-004
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
CONTROLLER
Opt 784 Extended flexpendant cable
15m, 22m, 30m
FLEXPENDANT
-ETH_FPU
-XP4
-XS4
EMERGENCY-STOP
3
3
WH/RD-RD (2x) AWG23
3
5
5
WH/OG-OG (2x) AWG23
5
6
6
WH/BN-BN (2x) AWG23
6
4
4
WH/BK-BK (2x) AWG23
4
7
7
BU6
AWG26
7
17
17
WH5
AWG26
17
1
1
OG8
0,5mm²
1
12
12
OG9
0,5mm²
12
2
2
OG
0,5mm²
2
8
8
OG7
0,5mm²
8
13
13
YE4
AWG26
13
14
14
OG3
AWG26
14
15
15
WH1
AWG26
15
16
16
BU2
AWG26
16
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
Standard Flexpendant cable
IRC5 DESIGN 14 Rel: 17.2
FPU, Extended FLEXPENDANT cable 15 - 30 m
-K1
EN-DEVICE
-K2
-ETH_FPU-USB
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page30.2
Next 31
3HAC024480-011
09 Total 156
Status:
Approved
1
2
1Cross reference to EXT S21
3
4
5
6
7
8
/ (25) (25) (25)
EXT.CONTROL PANEL Sh.1 of 2
-EXT-S21
Option:Run chain Ext Operating, 2 Mode Selector
-EXT-S21.1-XS1 -EXT-S21.1-XP1
(28)
(28)
(28)
(28)
/
/
/
/
RD
BN
BU
GN
A21X9:3
A21X9:2
A21X9:7
A21X9:6
-222 AWG20
-221 AWG20
-226 AWG20
-225 AWG20
-241
-240
-245
-244
EXT.AUTO1
EXT.MAN1
EXT.AUTO2
EXT.MAN2
6
3
2
7
6
3
2
EXT.AUTO1
EXT.MAN1 /
EXT.AUTO2
EXT.MAN2 /
4
8
4
8
EXT.COMMON2
EXT.COMMON1
7
/ (29)
(29)
/ (29)
(29)
2-MODE SELECTOR
1 3
-EXT-S21.1
5 7
9 11
13 15
6
10
14
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(28) /
(28) /
YE
BK
A21X9:5
A21X9:1
OPTION
-246
-242
-224 AWG20
-220 AWG20
EXT.COMMON2
EXT.COMMON1
/ (31)
/ (31)
Option:Run chain Ext Operating, 3 Mode Selector
-EXT-S21.1-XS1 -EXT-S21.1-XP1
(28) /
(28) /
VT
A21X9:8
OG
A21X9:4
-245
-244
-243
-241
-240
-239
-227AWG20
-223AWG20
EXT.AUTO2
EXT.MAN2
EXT MAN FS2
EXT.AUTO1
EXT.MAN1
EXT MAN FS1
3-MODE SELECTOR
-EXT-S21.1
6 12 10
2 4 8
18 22 24
14 16 20
1
17
13
3
2
1
7
6
5
3
2
1
7
6
5
8
4
8
4
GN/OG
GN/RD
GN/BK
GN/GY
BN/VT
BN/BU
EXT.AUTO2 / (38.5)
EXT.MAN2 / (38.5)
EXT.MAN FS2 / (29)
EXT.AUTO1 / (38.5)
EXT.MAN1 / (38.5)
EXT.MAN FS1 / (29)
OPTION
5
-242
-246
EXT.COMMON1
EXT.COMMON2
BN/WH
GN/BU
EXT.COMMON1
EXT.COMMON2
/ (31)
/ (31)
MOTOR ON PB
-EXT-S21.2
(28) /
A21X9:10
(28) / A21X9:19
(28) / A21X9:9
WH
-229 AWG20
14
13
WH/BK
GY
-230 AWG20
-228 AWG20
X2
X1
-237
-238
-233
-234
-231
-232
-235
-236
-DP6
DP6
/ (32)
1
/ (32)
1
-DP5
DP5
(28)
(28)
(28)
(28)
/
/
/
/
A21X9:11
A21X9:12
A21X9:15
A21X9:16
-PE1
GN/YE
WH/BN
WH/RD
WH/GN
WH/BU
GN/BN
GN/WH
ES panel 1:A
ES panel 1:A
ES panel 2:A
ES panel 2:A
ES panel 2:B
ES panel 2:B
ES panel 1:B
ES panel 1:B
Approved by, date:Sonny Ögren 20170907
21
22
11
12
-PE1
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
GN/YE
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
EMERGENCY PB
-EXT-S21.3
IRC5 DESIGN 14 Rel: 17.2
RUN CHAIN A21, EXTERNAL EMERGENCY STOP,
EXTERNAL 2 AND 3 MODE SELECTOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page31
Next 32
3HAC024480-011
09 Total 156
Status:
Approved
1
2
8Cross reference to Ext Hot Plug S.22
Option:Hot plug from Rel.11.1
7Cross reference to DP.3-4
3
4
5
6
7
8
/ (25)
EXT.CONTROL PANEL Sh.2 of 2
-EXT-S21
/ (25)
Option HOT PLUG
-EXT-S22
SIGNAL LAMP
-H1
W529
x1
63
13
54
21
41
x2 213
W526
W528
W522
W524
Without hot plug
521 AWG20 BU
523 AWG20 BU
4 2 8 6
XS100
5 7 1 3
4 2 8 6
(28) /
24VFPUPOWER
(28) /
0VPANELB
-497 AWG20 BU
-500 AWG20 BU
5 7 1 3
-496 AWG20 BU
-495 AWG20 BU
XP100
AWG20
BN/BK
-XP100
-DP1
-DP2
BN/RD
A21 PANEL BOARD
(28) / EN1_1
(28) / EN2_1
(28) / A21X9:17
(28) / A21X9:18
(28) /
(28) /
A21X9:13
A21X9:14
BN/OG
BN/YE
WH/VT
WH/GY
WH/OG
WH/YE
24V FPU_POWER
(31) /
(31) /
-XS4
205 BU
0VPANELB
206 BU
DP6
2.24VFPUPOWER
1
205 BU
-DP4
DP3
4 2
24V FPU_POWER
1
1
1 3
AWG20
0VPANELB
MAIN COMPUTER
A31.X3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
64
W525/BU 14
53
W527/BU
W521 22
W523 42
12
2.0VPANELB
2
/ (30.1)
206 BU
8
EN 1_1
EN 2_1
-214
-215
ES FPU 1:A
ES FPU 1:B
-216
-217 BU
ES FPU 2:A
ES FPU 2:B
-218
-219 BU
7
2.EN1.1
2.EN2.1
3
2.ESFPU1.A
2.ESFPU1.B
/ (30.1)
/ (30.1)
5
2.ESFPU2.A
2.ESFPU2.B
/ (30.1)
/ (30.1)
17
4
6
DP5
/ (30.1)
/ (30.1)
/ (30.1)
AWG24 4x2 SFTP
(35) / TD+
(35) / TD-
BN
(35) / RD+
(35) / RD-
GN
TD+
TDRD+
RD-
WHOG
BNWH
14
15
16
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
2.TD+ / (30.1)
2.TD- / (30.1)
2.RD+ / (30.1)
2.RD- / (30.1)
13
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
RUN CHAIN EXT A21 OPERATING WITH
OPT: HOT PLUG rel 11.1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page32
Next 34
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
A31
5
6
7
8
Main Computer Unit DSQC1000 Rel. 15.2 and earlier
Main Computer Unit DSQC1018 Rel. 16.1
A31.4-X1
A31.4
POWER
Console
Profibus/S
A32.4
ProfiNet/S
Ethernet /IP/S
A32.3
A32.1
A32.2
DeviceNet/S DSQC1004
A31.1
SERVICE 10/100
A32
3HAC046408-001
X2
Front side
X1
X3
LAN 2
10/100
LAN 3
10/100/1000
X5
WAN
10/100/1000
X6
X3
X10
USB 2/1
Prepared by, date:T Stålnacke 20170901
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
SD card 2GB
X13 DSQC1008
X19
X16
Fan power
Pin 1 = 24V
Pin 2 = Tacho
Pin 3 = 0V
X9
AXC
Latest revision:
BT1
X15
X7
PANEL UNIT
Battery BT1 in
DSQC1017
COM Express module
New DSQC1022/1026
Old DSQC1002
POWER
DISC-Act
STATUS
NS
MS
X4
2, 4, 6..... ...78, 80
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
....6, 4, 2
....5, 3, 1
LAN 1
10/100
New:
Interface Board
DSQC1017
3HAC050354-001
Old:
Interface Board
DSQC1001
3HAC042827-001
Battery BT1 in
DSQC1001
X20
X2
Com1
80,78...
79,77...
A31.4-X7
PROFIBUS M
X1
Back side
Front side
PROFIBUS M PCI
DSQC1005
Pin no 2 = 24V
Pin no 1 = 0V
1, 3, 5..... ...77, 79
AnybusCC/RS232 Expansion Board
DSQC1003
A31.4-X6
Safety board
DSQC1015
X12
X11
USB 4/3
A31.3
PROFIBUS M PCI
DSQC1005
A31.2
DeviceNet M/S PCI
DSQC1006
IRC5 DESIGN 14 Rel: 17.2
MAIN COMPUTER/ANYBUS_CC/RS232 EXP.
/INTERFACE BOARD/
PROFIBUS M
DeviceNet M/S
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page34
Next 35
3HAC024480-011
09 Total 156
Status:
Approved
1
2
9Cross reference to A31.X3
/
(25)
(25)
3
4
TX+
TXYELLOW LABEL RX+
+24V PC.1
(60) /
7
8
-X2
AWG24
1
2
3
WHOG
OG
WHGN
XP23.1
XP23.2
XP23.3
/
/
/
(23)
(23)
(23)
XP23.6
/
(23)
SERVICE
PORT
ETH_SERVICE
2
-0V PC.1
PROCESS
POWER
SUPPLY
6
M.Comp. DSQC1000 Rel. 15.2 and earlier
M.Comp. DSQC1018 Rel. 16.1
MAIN COMPUTER
-A31
-X1
(60) /
5
RX1
GN
6
POWER (GREEN)
1.TXRX+ / (41) (43) (51.2) (54) (54.1)
1.TXRX- / (41) (43) (51.2) (54) (54.1)
1.RXTX+ / (41) (43) (51.2) (54) (54.1)
1.RXTX- / (41) (43) (51.2) (54) (54.1)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
DISC-ACT (YELLOW)
-X3
STATUS (GREEN-RED)
RD+ / (30) (32)
RD- / (30) (32)
TD+ / (30) (32)
1
2
3
4
5
6
7
8
GREEN LABEL
TPU
NS (GREEN-RED)
TD-
opt. 901-1
A62.X1
or
A61:X10
REMOTE SERVICE
or
A64.X1
FLEXPENDANT
/ (30) (32)
MS (GREEN/RED)
-X7
1
2
3
4
5
BLUE LABEL
PANEL UNIT
RS 485
AWG24
WHGN
BU
WHBU
-0V_Sig.ref.
7
CHASSIS BLOWER
+24V_Sig.ref. /
-RS485+ / (28)
-RS485- / (28)
(28)
PANEL BOARD
/ (28)
-E22
-
M
1
2
3
AWG24
GND
+24V
FAN_TACH
BK
RD
YE
+
-X19
-X9
RED LABEL
AXC1
ETH_DRIVE
TX+
TXRX+
RX-
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
-2.TXRX+ / (66) (69) (70)
-2.TXRX- / (66) (69) (70)
-2.RXTX+ / (66) (69) (70)
1
2
3
4
5
6
7
8
-2.RXTX-
/ (66) (69) (70)
8.TXRX+ / (40.1)
8.TXRX- / (40.1)
8.RXTX+ / (40.1)
8.RXTX- / (40.1)
IRC5 DESIGN 14 Rel: 17.2
MAIN COMPUTER A31 DSQC1000/1018
DRIVE
MODULE
AXIS
COMPUTER
A34.X5
AXC SWITCH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page35
Next 36
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
-A31
5
6
7
M.Computer DSQC1000 Rel. 15.2 an earlier
M.Computer DSQC1018 Rel. 16.1
WAN -X6
WHITE LABEL
MX1+
1
MX12
A31.X6
MX2+
3
MX2-
1.XP28.1 /
1.XP28.2 /
1.XP28.3
1.XP28.6
6
Option: 232
Expansion board serie DSQC1003
8
(23)
(23)
/ (23)
/ (23)
OPTION:
EXTERNAL
WAN
-A32
-232
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
2
3
4
5
6
7
8
9
-232
1
2
3
4
5
6
7
8
9
COM1_DCD
COM1_RXD
COM1_TXD
COM1_DTR
0V
COM1_DSR
COM1_RTS-N
COM1_CTS-N
COM1_RI
-X2
-X15
1
1
2
LAN
1
2
3
6
2
3
3
4
5
4
5
LAN
CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
CONSOLE_DSR
CONSOLE_RTS-N
CONSOLE_CTS-N
CONSOLE_RI
-X4
76
77
MX1+
MX1MX2+
MX2-
76
77
78
79
78
79
80
TX+
TXRX+
RX-
2.BI_DA+ / (23)
2.BI_DA- / (23)
2.BI_DB+ / (23)
2.BI_DB- / (23)
-X5
2.BI_DA+ / (23)
2.BI_DA- / (23)
2.BI_DB+ / (23)
2.BI_DB- / (23)
1
2
3
6
80
4
5
7
8
1.MX1.RX+ / (44)
1.MX1.RX- / (44)
1.RXMX2.+ / (44)
1.RXMX2.- / (44)
Ethernet
if opt 941-1
A65.X5
-X10.USB 1
3
2
4
-X10.USB 2
3
2
4
1
AWG28
AWG28
AWG24
AWG24
GN
WH
BK
RD
-USB2 D+ / (60)
-USB2 D- / (60)
-USB2_GND / (60)
-USB2 +5V / (60)
PROCESS
POWER
SUPPLY
1
-X11.USB 3
3
2
4
1
-X11.USB4
3
2
4
1
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
MAIN COMPUTER A31 DSQC1000/1018 ;
A32 DSQC1003
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page36
Next 37
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
ETHERNET/IP Fieldbus adapter DSQC 669
Slave
-A32.1
-Z1
SLAVE
TX+
TXRX+
-X1
1
2
3
4
CompactCom
5
RX6
7
8
Expansion Board
DSQC 1003
-A32
PROFIBUS Fieldbus adapter DSQC 667
Slave
-A32.2
1
X2
-X1
SLAVE
2
CompactCom
1
3
4
2
3
4
-X1
SHIELD
RXD/TXD-p
CONTROL-P
GND
+5VDC
RXD/TXD-N
1
3
4
5
6
8
5
6
7
8
77
78
PROFINET IO Fieldbus adapter DSQC 688
Slave
-A32.3
79
80
-Z1
SLAVE
-X1
TX+
TXRX+
1
2
3
CompactCom
OPTION & HARNESS TO CUSTOMER I/O
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-Z1
RX6
DEVICENET IO Fieldbus adapter DSQC 1004
Slave
-A32.4
-X1
-Z1
TX+
1
TX2
SLAVE
RX+
3
CompactCom
RX6
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
FIELDBUS ADAPTER A32:
ETHERNET/IP, PROFIBUS and
PROFINET IO
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page37
Next 38
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
PROFIBUS M
-A31.3
5
6
7
8
DSQC1005
Customer
Connection
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
X12
PCIe
MASTER
SHIELD
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N
1
1B
3
OPTION & HARNESS TO CUSTOMER I/O
4
5
6
/
(111)
(120)
A31.3 (120.7)
(125)
1A
8
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
PROFIBUS DP M/S A31.3
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page38
Next 38.4
3HAC024480-011
09 Total 156
Status:
Approved
2
3
5
6
Options: With harness connection
996-1 Safety Module
Options: With harness connection
996-1 Safety Module
and
735-7 Keyless Mode Selector
and
735-7 Keyless Mode Selector
and
731-1 Safety internal connection.
and
731-2 Safety external connection.
Motors On
Safety Board
X1
Key Switch
A31.4
+24v/0v
X1
Key Switch
X6
+24v/0v
X6
S21.1
S21.1
X12
X12
X1
X2
X5
X6
XS/XP38
XS/XP39
X12
Main Contact. superv.
Safety Board
S21.2
A31.4
Panel Board
A21
X9
X12
XS/XP39
S21.2
S21.3
8
Main Contact. superv.
X1
X2
X5
X6
XS/XP38
Motors On
XS37
XP37
S21.3
7
EM Stop
XP37
Panel Board
A21
X9
EM Stop
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
XS37
1
Ext. safety connection
K42
K42
K43
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
K43
IRC5 DESIGN 14 Rel: 17.2
SAFETY BOARD A31.4 SOFTWARE SWITCH
XS3
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page38.4
Next 38.5
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Safety Board DSQC1015
-A31.4
X20
-X1
1
-595
AWG20 BU
-A31.4X1.1
/ (28.2) (28.2)
2
-596
AWG20 BU
-A31.4X1.2
/ (28.2) (28.2)
PCIe
Software based
Mode Switch
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X6
3
4
8
6
17
15
13
18
23
21
19
20
-578 AWG24 BU
-579 AWG24 BU
24V_CONFIG_LO_CH2
24V_CONFIG_LO_CH2
-575
-576
-577
-572
-573
-574
EXT.AUTO1 / (31)
EXT.MAN1 / (31)
EXT.MAN FS1 /
24V COMMON_CH1
EXT.AUTO2 / (31)
EXT.MAN2 / (31)
EXT.MAN FS2 /
0V COMMON_CH2 /
Hardware based
Mode Switch
-X6
3.
4
8
6
578 AWG24 BU
579 AWG24 BU
AUTO1
MAN1
MANFS1
AWG24 BU
AWG24 BU
AWG24 BU
AUTO2
MAN2
MANFS2
AWG24 BU
AWG24 BU
AWG24 BU
A21X9:6
A21X9:7
A21X9:8
/ (28)
/ (28)
/ (28)
A21X9:2
A21X9:3
A21X9:4
/ (28)
/ (28)
/ (28)
/
(29)
(29)
Hardware based
Mode Switch
(29)
(29)
Software based
Mode Switch
-XS/XP38
12
7
16
11
-570
-568
-571
-569
AWG24 BU
AWG24 BU
AWG24 BU
AWG24 BU
3
1
4
2
24VDC_B
24V_INPUT_HI_CH1_4
IOGND
24V_INPUT_LO_CH2_4
-773
-771
-774
-772
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
-K42.31
-K42.32
-K43.31
-K43.32
/
/
/
/
(63)
(63)
(63)
(63)
-XS/XP39
10
5
14
9
-564
-565
-566
-567
AWG24 BU
AWG24 BU
AWG24 BU
AWG24 BU
22
2
24
1
-560
-561
-562
-563
AWG24 BU
AWG24 BU
AWG24 BU
AWG24 BU
1
2
3
4
5
6
7
8
ES1out_A
ES1out_B
ES2out_A
ES2out_B
SS1SS2SS1+
SS2+
-284
-285
-286
-287
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
A21X1.1
A21X1.2
A21X2.1
A21X2.2
/
/
/
/
(26)
(26)
(26)
(26)
A21X1:1
A21X1:2
A21X2:1
A21X2:2
/
/
/
/
(28.1)
(28.1)
(28.1)
(28.1)
-291
-293
-290
-292
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
A21X6.2
A21X6.3
A21X6.4
A21X6.5
/
/
/
/
(27)
(27)
(27)
(27)
A21X6:2
A21X6:3
A21X6:4
A21X6:5
/
/
/
/
(28.1)
(28.1)
(28.1)
(28.1)
Option: Internal
Safety connection
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SAFETY BOARD A31.4 DSQC1015
Hardware and
Software based Mode Switch
Option: External
Safety connection
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page38.5
Next 39
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
DeviceNet M/S DSQC1006
-A31.2
-CHA
X12
-A35-X1
1) Termination
V1
CAN_L
2
PCIe
3
4
2
DRAIN
3
CAN_H
4
V+
5
BK
-XS17.3
/ (23)
BU
-XS17.5
/ (23)
SC
-XS17.1
/ (23)
WH
-XS17.4
/ (23)
RD
-XS17.2
/ (23)
OPTION
1) Termination resistor
when the optional
harness is not connected.
5
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-V- / (40)
-CAN_L / (40)
-DRAIN / (40)
-CAN_H / (40)
-V+ / (40)
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
DEVICENET A31.2 m/s DSQC1006
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page39
Next 40
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
-I/O1-X5
-V(39) / -CAN_L
(39) / -CAN_H
(39) / -V+
(39) / -DRAIN
(39) /
1
2
4
5
3
6
7
9
11
12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
2
4
5
3
Not connected
if 3 or 4 I/O
1
2
4
5
3
6
9
11
12
Connected only if 3 or 4 I/O
IF 3 or 4 I/O
-I/O4-X5
1
2
4
5
3
-I/O5-X5
1
2
4
5
3
-I/O6-X5
1
2
4
5
3
PLC I/O1.X5-->
connected
only to
I/O1
-A35-X2
(24) /
(24) /
1
2
4
5
3
-0Vdevicenet.1
-+24Vdevicenet.1
Prepared by, date:T Stålnacke 20170901
-120 Ohm
x1
x2
/
A35
Approved by, date:Sonny Ögren 20170907
Digital I/O unit
BK
BU
WH
RD
SC
-V-.2 / (49)
-CAN_L.2 / (49)
-CAN_H.2 / (49)
-V+.2 / (49)
-DRAIN.2 / (49)
Relay I/O unit
BK
BU
WH
RD
SC
-V-.3 / (51)
-CAN_L.3 / (51)
-CAN_H.3 / (51)
-V+.3 / (51)
-DRAIN.3 / (51)
Analogue I/O unit
BK
BU
WH
RD
SC
-V-.4 / (52)
-CAN_L.4 / (52)
-CAN_H.4 / (52)
-V+.4 / (52)
-DRAIN.4 / (52)
Remote I/O unit
BK
BU
WH
RD
SC
-V-.5 /
-CAN_L.5 /
-CAN_H.5 /
-V+.5 /
-DRAIN.5 /
Interbus slave
BK
BU
WH
RD
SC
-V-.6 /
-CAN_L.6 /
-CAN_H.6 /
-V+.6 /
-DRAIN.6 /
Profibus DP slave
BK
BU
WH
RD
SC
-V-.7 / (53)
-CAN_L.7 / (53)
-CAN_H.7 / (53)
-V+.7 / (53)
-DRAIN.7 / (53)
Encoder unit
BK
BU
WH
RD
SC
-V-.8 /
-CAN_L.8 /
-CAN_H.8 /
-V+.8 /
-DRAIN.8 /
PLC. CPU A63.1.XS1
(111)
(120)
(120.7)
(125)
Lab/Office:
DMRO SE/
PRN
Latest revision:
-V-.1 / (46)
-CAN_L.1 / (46)
-CAN_H.1 / (46)
-V+.1 / (46)
-DRAIN.1 / (46)
OPTION: HARNESS
TO CUSTOMER I/O
1
2
4
5
3
BK
BU
WH
RD
SC
8
IF 1 or 2 I/O
-I/O2-X5
-I/O2- 4 -I/O2-X5
7
IRC5 DESIGN 14 Rel: 17.2
DEVICENET ADAPTER
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page40
Next 40.1
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
-A34
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XP49
(60) /
X49.1
(60) /
X49.2
4
5
6
7
8
ETHERNET SWITCH A34
opt. MULTI MOVE 604-1/2
-X2
1
717
2
718
-X6
24V
Pwr1+
1
Pwr1-
2
0V
Drive module 2
3
719
6
Pwr2+
Pwr2-
-X3
1
2
-X1
(66) /
(66) /
A42.X2
(66) /
(66) /
Drive module 3
-9.TXRX+
1
RX+
3
-9.TXRX-
2
RX-
6
3
TX+
6
TX-
-9.RXTX+
-9.RXTX-
-X4
TX+
1
TX-
2
RX+
3
RX-
6
Drive module 4
-X5
1
8.TXRX+
TX-
2
8.TXRX-
RX+
3
8.RXTX+
RX-
6
8.RXTX-
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
TX+
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
ETHERNET SWITCH A34, option MULTI MOVE
604-1/2
/ (35)
/ (35)
A31.X9
/ (35)
/ (35)
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page40.1
Next 41
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
if opt. 901-1
1041
/ (45)
1042
/ (45)
Ethernet switch
-A62
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X2
(24) /
XT31:1
(24) /
XT31:5
1043
-X6
1044
US
24V
1
GND
0V
2
3
6
-X3
-X1
(35) /
(35) /
A31.X2
(35) /
(35) /
1
XP23.1
/ (23)
2
XP23.2
/ (23)
-1.TXRX+
1
RX+
3
XP23.3
/ (23)
-1.TXRX-
2
RX-
6
XP23.6
/ (23)
3
TX+
6
TX-
-1.RXTX+
-1.RXTX-
-X4
TX+
1
TXRX+.10
TX-
2
TXRX-.10
RX+
3
RXTX+.10
RX-
6
RXTX-.10
/
(54)
(54.1)
(54)
(54.1)
/
/
/
Connected to Ethernet
service port X23.
Remote
service box A61
(54)
(54.1)
(54)
(54.1)
-X5
1
3.TXRX+
TX-
2
3.TXRX-
RX+
3
3.RXTX+
RX-
6
3.RXTX-
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
TX+
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
ETHERNET SWITCH A62
/ (45)
/ (45)
A57.X6
/ (45)
/ (45)
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page41
Next 42
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
Robot controller
8
Customer
power supply (96W)
Yellow label
Ethernet Service
24V
Ethernet
X45.1
Cam 1
24V and I/O
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7
Opt. INSIDE DOOR WITH ETHERNET for CAMERAS
Main computer
Ethernet switch
6
Ethernet
I/O
Camera
X45.2
External
lighting
X45.3
Ethernet
I/O
Cam 2
Camera
A64
X2 X1
X6
External
lighting
XT31
24V and I/O
Cam 3
Ethernet
I/O
24V and I/O
Camera
External
lighting
24V I/O
X3 X5
X4
Power supply
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
VISION, INTEGRATED CAMERAS
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page42
Next 43
3HAC024480-011
09 Total 156
Status:
Approved
2
3
4
5
6
7
8
Power
Camera 1
1
-XS45.1 -XP45.1
(24) / 1.XT31:2
(24) / 1.XT31:6
(24) / 2.XT31:2
(24) / 2.XT31:6
764
765
+24V
0V
766
767
Ethernet switch
-A64
-X2
(24) /
XT31:1
(24) /
XT31:5
1043
-X6
1044
US
24V
1
GND
0V
2
Customer connection
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
+24V.REDwire /
0V.GroundBLACKwire
/
Camera 1
-XS45.2 -XP45.2
-X3
+24V
0V
Customer connection
1
-X1
(35) /
(35) /
A31.X2
(35) /
(35) /
-1.TXRX+
1
-1.TXRX-
2
-1.RXTX+
-1.RXTX-
3
6
2
RX+
Camera 2
3
RXTX+
-X4
TX-
768 +24V
0V
769
1
Camera 3
6
-X5
TX+
1
TXRX+.4
TX-
2
TXRX-.4
RX+
3
RXTX+.4
RX-
6
RXTX-.4
(54)
(54.1)
/
/
/
Lab/Office:
DMRO SE/
PRN
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
+24V.REDwire. /
0V.GroundBLACKwire.
/
(54)
(54.1)
/
/
(54)
(54.1)
A61.X10
If option Remote service
(54)
(54.1)
7.TXRX+ / (23)
7.TXRX- / (23)
7.RXTX+ / (23)
7.RXTX- / (23)
Approved by, date:Sonny Ögren 20170907
.+24V.REDwire /
.0V.GroundBLACKwire
-XS45.3 -XP45.3
Customer connection
3
Prepared by, date:T Stålnacke 20170901
1
2
3
4
5
6
7
8
9
10
11
12
6
2
Latest revision:
1
2
3
4
5
6
7
8
9
10
11
12
Power
Camera 3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
6
Power
Camera 2
3
If not Remote service
IRC5 DESIGN 14 Rel: 17.2
ETHERNET SWITCH A64/CAMERA
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page43
Next 44
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Opt. if 941-1
Ethernet switch
-A65
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X2
(24) /
XT31:1
(24) /
XT31:5
1043
-X6
1044
US
24V
1
GND
0V
2
3
6
-X3
1
2
-X1
1
RX+
3
2
RX-
6
3
TX+
6
TX-
-X4
TX+
1
TX-
2
RX+
3
RX-
6
-X5
1
1.MX1.RX+
TX-/RX-
2
1.MX1.RX-
RX+/TX+
3
1.RXMX2.+
RX-/RX+
6
1.RXMX2.-
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
TX+/RX+
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
ETHERNET SWITCH A65
/ (36)
/ (36)
A31.X5
/ (36)
/ (36)
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page44
Next 45
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Process Interface Board (PIB)
-A57
-X1
(41) /
(41) /
1041
1042
24V
1
0V
2
-X2
-X57.1
V-
1
1
1
CAN_L
2
2
2
DRAIN
3
3
4
V-
4
V+
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
CAN_H
4
5
CAN_L
5
CAN_H
V+
1
(41) /
(41) /
(41) /
3.TXRX+
2
RX-
3.RXTX+
3
TX+
3.RXTX-
6
2
2
DRAIN
3
3
3
4
4
V+
5
TX-
120ohm
CAN_H
4
5
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
1
CAN_L
2
RX+
3.TXRX-
Latest revision:
Prepared by, date:T Stålnacke 20170901
1
-X57.2
V-
1
-X6
(41) /
-X11
IRC5 DESIGN 14 Rel: 17.2
DISPENCE PAC SUPPORT A57
5
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page45
Next 46
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
3)
(24) /
DIG. PART OF COMBI I/O AND DIG. I/O UNIT
-I/Ox
-+24Vdevicenet.2
(24) /
6
7
8
opt. 716/816
opt. 717/817
DSQC 651& 652
-0Vdevicenet.2
XTXX.X3
-X3
INPUT CH.1
2
3
4
5
6
7
8
0V
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
-V-.1
-CAN_L.1
-CAN_H.1
(40) / -V+.1
(40) /
(40) /
(40) /
(40) /
3
-X5
4
1
5
2
6
5
8
4
7
9
-DRAIN.1
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
10
6
7
8
9
0V
4)
10
XTXX.X4
11
-X4
12
1
2
3
4
5
6
7
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
8
INPUT CH.9
10
11
12
13
14
15
16
0V
9
10
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
4) ONLY FOR DIGITAL I/O DSQC 652.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
DIGITAL PART OF COMBI I/O AND
DIGITAL I/O UNIT DSQC651&652
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page46
Next 47
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
opt. 716/816
DSQC 652
DIGITAL I/O UNIT
-I/O.X
OUTPUT CH 1-8
XTXX.X1
X1
<1
OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC
1
2
3
4
5
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7
8
0V
9
10
24V
OUTPUT CH 9-16
0V
XTXX.X2
-X2
<1
1
2
3
4
5
6
7
8
9
OUTPUT CH.9
10
11
12
13
14
15
16
0V
24V DC
10
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
DIGITAL I/O UNIT DSQC652
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page47
Next 48
3HAC024480-011
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Status:
Approved
1
2
3
4
COMBI I/O UNIT
5
6
7
8
opt. 717/817
DSQC 651
-I/O.X
OUTPUT CH 1-8
XTXX.X1
-X1
<1
OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC
1
2
3
4
5
6
7
8
0V
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
10
INPUT CH.1
INPUT CH.2
CPU
-X6
1
2
0V
3
DAC
OUTPUT CH.1
5
REF
0VA
4
OUTPUT CH.2
6
DC
DC
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
+15V
0VA
-15V
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
COMBI I/O UNIT DSQC651
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page48
Next 49
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Status:
Approved
1
2
3
4
DIG. PART OF RELAY I/O UNIT
-I/O.X
3)
(24) /
5
6
7
8
opt. 718/818
DSQC 653
-+24Vdevicenet.3
XTXX.X3
(24) /
-0Vdevicenet.3
X3
1
2
-X5
3
4
-V-.2
-CAN_L.2
-CAN_H.2
(40) / -V+.2
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(40) /
(40) /
(40) /
(40) /
1
5
2
6
5
8
4
7
INPUT CH.1
2
3
4
5
6
7
8
0V
9
-DRAIN.2
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
7
8
0V
9
10
11
12
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
RELAY I/O UNIT DSQC653
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page49
Next 50
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
opt. 718/818
DSQC 653
-RELAY I/O
XTXX.X1
-X1
OUT CH.1A
1
OUT CH.1B
2
OUT CH.2A
3
OUT CH.2B
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
OUT CH.3A
5
OUT CH.3B
6
OUT CH.4A
7
OUT CH.4B
8
OUT CH.5A
9
OUT CH.5B
10
OUT CH.6A
11
OUT CH.6B
12
OUT CH.7A
13
OUT CH.7B
14
OUT CH.8A
15
OUT CH.8B
16
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
RELAY I/O UNIT DSQC653
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page50
Next 51
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09 Total 156
Status:
Approved
1
2
3
4
5
6
ANALOGUE I/O UNIT
-I/O.X
-X7
1
-+24Vdevicenet.4
(24) /
ADC
-0Vdevicenet.4
2
MUX
3
4
19
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
0V
20
21
-X5
-V-.3
(40) / -CAN_L.3
(40) / -CAN_H.3
(40) / -V+.3
(40) /
8
opt. 719/819
DSQC 355B
3)
(24) /
7
ANOUT_1
ANOUT_2
ANOUT_3
ANOUT_4
0V
0V
0V
0V
22
1
2
4
5
(40) /
-DRAIN.3
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
DAC
6
REF
-X8
7
8
1
9
2
10
3
11
ANIN_1
ANIN_2
ANIN_3
ANIN_4
4
12
24V
17
18
19
20
21
0V
22
23
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
24
25
26
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
27
0V
0V
0V
0V
28
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
ANALOGUE I/O UNIT DSQC355B
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page51
Next 51.2
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
-I/Ox
(24) /
XT31:1
703
704
(24) / XT31:5
5
6
-X4
1
1
GND
2
2
PWR
3
GND
4
PWR
0V GND
+24V PWR
DC/DC
XTXX.X1
-X1
ISO. test voltage 500VAC
DO_8
7
6
5
4
3
2
1
GND DO
PWR DO
DO_16
15
14
13
12
11
10
9
GND DO
PWR DO
1
2
3
4
DO_ 1-16
5
6
<1
7
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
8
9
-X3
-1.TXRX+
(35) /
A31.X4 Main computer
(35) /
(35) /
(35) /
-1.TXRX-
-1.RXTX+
-1.RXTX-
1
2
3
6
8
Opt 1541-1
opt 1541-2
DSQC1030
Digital I/O Base module
-X4
7
10
RX+
11
12
RX-
13
14
TX+
15
16
TX-
17
18
19
DO 0-24VDC
0V
+24VDC
20
-X5
1
2
RX+
XTXX.X2
-X2
RXTX+
6
TX-
+24V PWR
0V GND
3
1
2
3
4
5
+24V PWR
0V GND
DI_ 1-16
6
7
8
9
10
11
Internal serial
bus
12
13
14
15
16
17
DI_8
7
6
5
4
3
2
1
GND DI
DI_16
15
14
13
12
11
10
9
GND_DI
18
0-24VDC
0V
Optical connection
/electrical insulated
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
Local I/O Digital Base 16in/16out
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page51.2
Next 51.4
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Opt 1542-1
Opt 1542-2
DSQC1031
Digital I/O Add on module
-I/Ox
DC/DC
XTXX.X1
-X1
+24V PWR
0V GND
DO_8
7
6
5
4
3
2
1
GND DO
PWR DO
DO_16
15
14
13
12
11
10
9
GND DO
PWR DO
1
2
3
4
DO_ 1-16
5
6
<1
7
8
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
10
11
12
13
14
15
16
17
18
19
20
DO 0-24V
GND
PWR +24V
GND
PWR
ISO. test voltage 500VAC
XTXX.X2
-X2
+24V PWR
0V GND
DI_ 1-16
1
2
3
4
5
6
7
8
0V GND
9
10
11
12
Internal serial
bus
13
14
15
16
17
DI_8
7
6
5
4
3
2
1
GND DI
DI_16
15
14
13
12
11
10
9
GND_DI
DI 0-24V
GND DI
18
Optical connection
/electrical insulated
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
Local I/O Digital add on 16in/16out
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page51.4
Next 51.6
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Opt 1543-1
Opt 1543-2
DSQC1032
Analog I/O Add on module
-I/Ox
0V GND
+24V PWR
-X2
1
2
3
4
GND
PWR
GND
PWR
DC/DC
0V GND
+24V PWR
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
0V GND
+24V PWR
XTXX.X1
-X1
1
AI_1-4
2
3
4
5
10
11
GND
AI_2
GND
AI_1
GND
AI_4
GND
AI_3
GND
0-10V
12
0V GND
+24V PWR
0V GND
+24V PWR
AO_1-4
6
7
8
Internal serial
bus
9
13
14
15
AO_2
GND
AO_1
GND
GND
AO_4
GND
AO_3
GND
0-10V
16
Optical connection
/electrical insulated
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
Local I/O Analog add on 4in/4out
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page51.6
Next 51.8
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Opt 1544-1
Opt 1544-2
DSQC1033
Relay I/O Add on module
-I/Ox
0V GND
-X3
1
GND
2
3
4
PWR
GND
PWR
DC/DC
+24V PWR
0V GND
+24V PWR
ISO. test voltage 3000VAC
0V GND
+24V PWR
XTXX.X1
-X1
RLY_4
RLY_4
RLY_3
RLY_3
RLY_2
RLY_2
RLY_1
RLY_1
RLY_8
RLY_8
RLY_7
RLY_7
RLY_6
RLY_6
RLY_5
RLY_5
1
2
3
4
RLY_ 1-8
5
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disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OUT CH.1A
6
7
8
9
OUT CH.1B
10
11
12
13
14
15
RO
RO
16
0V GND
+24V PWR
+24V PWR
0V GND
ISO. test voltage 500VAC
XTXX.X2
-X2
Internal serial
bus
1
DI_ 1-8
2
3
4
5
6
7
8
Optical connection
/electrical insulated
Approved by, date:Sonny Ögren 20170907
PWR DI 0-24V
GND DI
10
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
9
DI_4
3
2
1
GND_DI
DI_8
7
6
5
GND_DI
IRC5 DESIGN 14 Rel: 17.2
Local I/O Relay add on 8RO/8DI
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page51.8
Next 52
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
3)
(24) /
-+24Vdevicenet.5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(24) /
REMOTE I/O UNIT
-I/O.X
-0Vdevicenet.5
opt. 721/821
DSQC 350A
-X5
-V-.4
(40) / -CAN_L.4
(40) / -CAN_H.4
(40) / -V+.4
(40) /
1
NAC
-X8
2
4
LINE 1 (BLUE)
5
(40) /
-DRAIN.4
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
REMOTE I/O IN
1
LINE 2 (CLEAR)
1
-X9
7
2
8
(BLUE)
9
REMOTE I/O OUT
1
10
11
(CLEAR)
12
2
3
3
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
4
4
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
REMOTE I/O UNIT DSQC350A
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page52
Next 53
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
ENCODER UNIT
-I/O.X
7
8
opt. 726/826
DSQC 377
3)
(24) /
-+24Vdevicenet.8
(24) /
Encoder
Connection
-0Vdevicenet.8
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X20
1
-X5
-V-.7
(40) / -CAN_L.7
(40) / -CAN_H.7
(40) / -V+.7
(40) /
1
2
2
4
3
5
(40) /
-DRAIN.7
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
2
3
1
6
5
A
7
8
6
1
9
4
10
7
11
2
12
1
A
8
24 VDC
0V
ENC +24V
ENC 0V
Encoder
ENC_A
ENC_B
+24V
Synch switch
0V
DIGIN
9
1
2
1) JUMPERS PLACED ACCORDING TO
THE ACTUAL NODE ADDRESS.
1
A
1
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
ENCODER UNIT DSQC377
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page53
Next 54
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
1) Only connected if Opt. REMOTE SERVICE BOX
5
Option:
REMOTE SERVICE BOX
DSQC680
-A61
6
7
8
opt. 890-1
opt. 890-2
opt.( 890-1, 890-3) only
-X2
-A61-X1
-0V ReS
746
1
+24V Res
745
2
(24) /
(24) /
-1.TXRX-
(35) /
-1.RXTX+
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(35) /
-1.RXTX-
(35) /
A31.X2
or
A64.X5
if opt. 1341-1
or
A62.X4
-1.TXRX+
(43) /
TXRX+.4
(43) /
TXRX-.4
(43) /
1
XS18
1
/ (23)
2
-X10
WHOG
1
1)
OG
2
1)
2
WHGN
3
1)
3
GN
6
1)
6
1
RX+
-X11
RXTX+
TX-
-A61-X11
AWG24
1
1)
1
WHOG
XP23.1
/ (23)
2
1)
2
OG
XP23.2
/ (23)
3
1)
3
WHGN
XP23.3
/ (23)
6
7
8
1)
6
XP23.6
/ (23)
GN
RXTX-.4
(41) /
TXRX+.10
(41) /
TXRX-.10
(41) /
-A61-X2
1)
RXTX+.4
(43) /
(41) /
1)
-A61-X10
AWG24
(35) /
1)
-X1
RXTX+.10
RXTX-.10
-X15
1
2
3
4
5
6
7
8
9
LAN3 only for
diagnostic 8/
Console
X12
-X13
LAN4 only for
unit diagnostic 8/
WAN Internet 8/
X14
Coupler connection if Opt.890-3
-X12.1
Prepared by, date:T Stålnacke 20170901
1
2
2
3
3
6
6
Lab/Office:
DMRO SE/
PRN
Latest revision:
Approved by, date:Sonny Ögren 20170907
-X12.2
1
IRC5 DESIGN 14 Rel: 17.2
REMOTE SERVICE BOX DSQC680 to Rel. 16.1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page54
Next 54.1
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
1) Only connected if Opt. REMOTE SERVICE BOX
Option:
REMOTE SERVICE BOX
DSQC1016/DSQC1023
opt. 890-4
opt. 890-5
-A61
-X2
-A61-X1
(24) /
1)
-X1
+24V Res
745
7
-0V ReS
746
8
1)
8
9
1)
9
(24) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-A61-P1
(35) /
-1.TXRX+
-1.TXRX-
(35) /
-1.RXTX+
(35) /
A31.X2
or
(35) /
-1.RXTX-
(43) /
TXRX+.4
(43) /
TXRX-.4
1
XS18
7
-P2
AWG24
-A61-X2
1)
-P1
WHOG
1
1)
OG
2
1)
2
WHGN
3
1)
3
GN
6
1)
6
1
RX+
-A61-P2
/ (23)
AWG24
1
1)
1
WHOG
XP23.1
/ (23)
2
1)
2
OG
XP23.2
/ (23)
3
1)
3
WHGN
XP23.3
/ (23)
6
1)
6
XP23.6
/ (23)
GN
RXTX+
TX-
A64.X5
if opt. 1341-1
or
A62.X4
if opt.901-1
RXTX+.4
(43) /
(41) /
-P4
TXRX+.10
(41) /
(41) /
-P3
LAN4/WAN 8/
RXTX-.4
(43) /
(41) /
LAN3 8/
TXRX-.10
RXTX+.10
RXTX-.10
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
REMOTE SERVICE BOX DSQC1016/DSQC1023
from Rel. 16.2
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page54.1
Next 55
3HAC024480-011
09 Total 156
Status:
Approved
(23)
6
-109 AWG10
-108 AWG10 BK
-107 AWG10 BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
3
2
-106 AWG10
-105 AWG10 BK
-104 AWG10 BK
-Q1
Main switch circuit breaker
1
3
5
I>
I>
I>
T1
T2
T3
1
3
5
2
4
6
1
3
5
X1
X1
X1
4
6
BK
3
-112 AWG10
BK
-111 AWG10
BK
OPTION:
MAINS LINE FILTER
-110 AWG10
6
Option: Not for
1 phase connection
BK
-Z1
2
3
-113 AWG10
-114 AWG10 BK
-115 AWG10 BK
BK
-Z3
????
????
(56)/-L2
(56)/-L3
OPTION:
MAINS LINE FILTER IRB8700
(56)/-L1
4
5
103
4
112
2
102
5
111
BK
-103 AWG10
3
101
BK
-102 AWG10
1
1
8
????
-F6
Option:
CIRCUIT BRAKER
-X10
7
3
BK
2
-101 AWG10
-Q1
6
110
1
-XP0
5
XS0 L3
(23)
4
XS0 L2
3
(23)
2
XS0 L1
1
3
2
????
If Option: 3 Phase
TRANSFORMER UNIT
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
MAINS CONNECTION XP0, Q1, F6, Z1, Z3
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page55
Next 56
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
/ (55)
/ (55)
/ (55)
-L1
-L2
-L3
MAINS CONNECTION
Transformer
T1.3 USED FOR DIRECT POWER SUPPLY:
IRB460, 660, 760, 4600, 66x0, 6700 .400-480V
IRB7600, 8700 ...................................480V
115 AWG 10 BN
L3.1
-X1
CONTACTOR
UNITS
-T1_L3
(63) /
-230VAC2 SC.1
(60) /
(58) / -T1_230V
(58) / -T1_115V
(58) / -T1_N
-230VAC1 SC.1
230V AC2.DC
(59) /
IRC5 DESIGN 14 Rel: 17.2
TRANSFORMER UNIT 480V T1.1, T1.3, Z2, X10
-T1_L2
2
(60) /
230V AC1.DC
POWER SUPPLY
DRIVE MODULE
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
(59) /
-T1_N
(58) /
230VAC
SERVICE
OUTLET
L1UT L2UT L3UT
N
1
115VAC
GNYE
N
115VAC
-T1_115V
-T1_L3
(58) /
/
-T1_230V
-T1_L2
(58) /
/
(63)
-T1_L1
121
(63)
/
120
OUTL3
OUTL2
OUTL1
119
F6
(63) /
F6
3
-L1
-X2
F4
-T1_L1
F4
2
(63) /
F2
230VAC
230VAC
F5
230VAC
F3
Latest revision:
Prepared by, date:T Stålnacke 20170901
230VAC
480VAC
F1
(63)
-230VAC2 SC.1
(60) /
REAKTOR UNIT
-230VAC1 SC.1
(60) /
INL3
F2
121
INL2
F5
120
POWER SUPPLY
118
INL1
F3
119
2
117
-X2
AWG10
116
-X1
1
480VAC
480VAC
230V
230V
GNYE
AWG10
-Z2
F1
-X2
3
1
-X2
L1IN L2IN L3IN
-L1
480V
440V
400V
230V
IN
600V
500V
480V
440V
400V
220V
200V
600V
480V
440V
400V
220V
200V
600V
500V
480V
440V
400V
220V
500V
2
115
REAKTOR UNIT
-Z2
-X1
1
114
151
TRANSFORMER UNIT
-T1.3
-X1
200V
AWG10 BK
150
(57)
(57)
L1.1
(57)
TRANSFORMER UNIT
-T1.1
L2.1
AWG12 BK
Transformer
T1.1 3HAC 024138-001 (13kVA)
IRB460, 660, 760, 4600, 66x0, 6700, 7600, 8700
113
114 AWG 10 BN
Transformer
Option T1.2 L1-L2-L3
262V AC if IRB140-2600
OUT
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
113 AWG 10 BN
3HAC 037015-001 1,2 kVA
230VAC
POWER SUPPLY
SINGLE DRIVE
MODULE
SERVICE
OUTLET
CONTACTOR
UNITS
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page56
Next 57
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
/ (56)
/ (56)
/ (56)
-L1.1
-L2.1
-L3.1
8
3
3HAC037016-001
1)
200V
2)
220V
3HAC037017-001
(4,2kVA)
3HAC037018-001
(6,0kVA)
3HAC024180--001
440V
200V
480V
220V
3)
500V
400V
4)
600V
440V
400V
BK
BK
Terminal
-115 AWG10
TRANSFORMER UNIT
-T1.2
2
-114 AWG10
-113 AWG10
BK
1
7
Option: Transformer T1.2 L1-L2-L3 = 262V
if IRB120 - 360, 14x0 - 44x0, 6400R
T1.2
(4,2kVA)
(4,2kVA)
MAINS CONNECTION
-X10
6
5)
480V
6)
500V
7)
600V
1) 2) 3) 4) 5) 6) 7)
N
-T1_N
115VAC
-T1_115V
(58) /
230VAC
3
SERVICE
OUTLET
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
-T1_230V
-T1_L3
(63) /
CONTACTOR
UNITS
1), 2)
2
(58) /
-T1_L2
(63) /
262VAC
-T1_L1
(63) /
-230VAC2 SC.1
(60) /
230V AC2.DC
(59) /
-230VAC1 SC.1
230V AC1.DC
(59) /
(60) /
POWER SUPPLY
SINGLE DRIVE
MODULE
262VAC
262VAC
230V
230V
AWG10
POWER SUPPLY
DRIVE MODULE
121
-X2
120
GNYE
1
1) 2) 3) 4) 5) 6) 7)
(58) /
1) 2) 3) 4) 5) 6) 7)
119
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X1
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
TRANSFORMER UNIT 262V T1.2, X10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page57
Next 58
3HAC024480-011
09 Total 156
Status:
Approved
-184
5
6
7
8
/ (56) (56) (57)
4
-T1_N
/ (56) (56) (57)
-T1_115V
3
/ (56) (56) (57)
2
-T1_230V
1
4
3
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
OPTION:
SERVICE OUTLET
BK
CIRCUIT BRAKER
1
-F5
US = 4A
EU = 2A
AWG16BK
2
EARTH FAULT
BREAKER
AWG18
BU
-183
-F4
1
3
2
4
GNYE
AWG16 BK 185
AWG16 BU 187
-XP22.1
1
2
-XS22.1
1
2
AWG18 BK
AWG18 WH
-X22
GND
2
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
1
AWG16 GNYE
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
OPTION : SERVICE OUTLET F4, F5, X22
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page58
Next 59
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
-230V AC2.DC
/
(56) (57)
(56) (57)
-230V AC1.DC
3
2
4
-156
AWG16
AUTOMATIC FUSE
1
-F2
BK
AWG16
GNYE
-X1
3
A2
24
BK
14
1
-AC_ON.1
BU
/ (27)
1
AWG20
BU
2
POWER SUPPLY
Note 1) 158 157
-G9
-0V.1
/ (27)
5
-X1
N
L
AC
-X2
AXIS COMP. MAIN SERVO
UNIT
DRIVE UNIT
CONTACTOR
UNIT
6
7
4
8
1
Approved by, date:Sonny Ögren 20170907
2
3
4
-X2
+
-
MAIN FAN
UNIT
515
-ACOK
(65)
514
4
-+5V_OUT
2
-0V COOL.2
3
(61) /
1
-0V COOL.3
-G2.XS9
(61) /
4
-+24V COOL.2
2
(61) /
3
(66) /
-513 AWG20
-512 AWG20
-511 AWG20
-510 AWG20
1
-+24V COOL.3
-G2.XP9
(61) /
-0V COOL.1
-470
BU
AWG16
BU
BU
AWG24 AWG24
(62) /
-468
-0V BRAKE.2
(62) /
-467
-0V BRAKE.1
(62) /
-469
-+24V COOL.1
(62) /
-466
-+24V BRAKE.2
(62) /
(62) /
-+24V BRAKE.1
-465
BU
AWG16
BU
BU
BU
BU
AWG16 AWG16 AWG16 AWG16
CONTACTOR
UNIT
DC
W763
5
(63)
3
W758
2
(66) /
1
AXIS COMP.
UNIT
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
-XS4
-XS3
-464 AWG16 BU
6
DRIVE.1
-463 AWG16 BU
3
(62) -0V
Drive sys
(66) -0V
518
Drive sys
DRIVE
(66) -0V
BU
BU
AWG16 AWG16
(66) +24V
DRIVE
(66) -+24V
517
BU
AWG16
5
DRIVE.1
BU
AWG16
2
(62) -+24V
4
519
1
516
AWG20
A1
-153
AWG16
-K41
BK
11
-152
POWER SUPPLY
-G1
-K41.X1
RELAY UNIT
A21.X7 PANEL BOARD
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
/
230VAC
1) Option Power supply
for three external axes in Drive Module
IRC5 DESIGN 14 Rel: 17.2
POWER SUPPLY DSQC 626 AND 627
FOR DRIVE MODULE F2, G1, G9, K41.X1
EXTERNAL
AXES
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page59
Next 60
3HAC024480-011
09 Total 156
Status:
Approved
Latest revision:
Approved by, date:Sonny Ögren 20170907
CUSTOMER
I/O
CONTACTOR
BOARD
Lab/Office:
DMRO SE/
PRN
BU
BU
-253 AWG16
-303 AWG16
(62) (63)/ 0VCOOL8
(62) (28.2)
(62)
(63)
(63)
-0V PC.1
11
IRC5 DESIGN 14 Rel: 17.2
POWER SUPPLY DSQC 661 AND 662
G1, G2, G3, F2, XT16
12
-X1
L1
2
-X6
-X7
1
2
3
2
4
3
4
-X8
5
6
7
5
6
PANEL BOARD,
PC
Status:
Approved
8
9
7
8
ENERGY BANK
10
-G3
9
10
1
2
3
4
1
MAIN
COMPUTER
OG
10
L1
BN
JUMPER
L1
2/BK
RD
9
L1
BK
AUTOMATIC FUSE 1/BK
1
-F2
COOL.3
COOL.2
COOL.3
COOL.2
8
L1
2/BK
7
L2
1/GN
6
L2
1/WH
5
L2
-_158 BK
AWG16
-308 BK
AWG16
-157 BK
AWG16
-_157 BK
AWG16
-230VAC2 SC.1 /
(56) (56) (57)
-230VAC1 SC.1 /
(56) (56) (57)
-158 BK
AWG16
7
(61) / -+24V
(61) / -+24V
(61) / -0V
(61) / -0V
-Y2
2/RD
GNYE
6
(36) / -USB2 +5V
(36) / -USB2 D(36) / -USB2 D+
(36) / -USB2_GND
4
L2
(35) /
-X5
-309 BK
AWG16
AWG16
5
AWG20
BU
-251 AWG16
L2
(28.2) /
-0VSYS
1
BU
3
-301 AWG16
2
+24V PC.1
1
(35) /
BU
-252 AWG16
+24VCOOL8
8
(28.2) /
BU
7
-250 AWG16
6
+24VSYS
5
(28.2) /
BU
-470 AWG16
4
-0V COOL.1
BU
-468 AWG16
4
3
(62) /
-0V BRAKE.2
BU
-467 AWG16
3
(62) /
BU
-469 AWG16
2
-0V BRAKE.1
BU
-465 AWG16
-X4
(62) /
BU
-466 AWG16
1
-+24V COOL.1
-+24V BRAKE.2
(62) /
BU
-248 AWG16
4
(62) /
-+24V BRAKE.1
BU
-247 AWG16
3
(62) /
-0V I/O.1
+24V I/O.1
BU
-464 AWG16
DRIVE.1
(24) /
(24) /
(62) -0V
(62) -+24V
BU
AWG16 BU
519
-0V Drive sys
(66) /
-463 AWG16
AWG16 BU
518
+24V Drive sys
DRIVE.1
AWG16 BU
517
DRIVE
(66) -0V
(66) /
AWG16 BU
516
DRIVE
(66) -+24V
2
-X2
-230V AC1.13
1
4
4
(24)
AWG20 BU
3
-230V AC1.12
AXIS / DRIVE /
CONTACTOR BOARD
6
-X3
L2
(24)
Prepared by, date:T Stålnacke 20170901
3
-XT16
-230V AC1.11
AXC SWITCH
A34.X6
5
3
5
(24)
304
DC
BK
-230V AC2.13
(40.1) X49.2
AC
-153 AWG16
(24)
-X3
2
4
1
BK
-230V AC2.12
2
2
1
3
3
-152 AWG16
(24)
POWER DISTRIBUTION BOARD AWG12 BU
-G2
DSQC662
-X1
2
4
-230V AC2.11
1
4
3
(24)
302
POWER SUPPLY DSQC661
-G1
-X1
TEMP OK_N
1
1
0V
-XS49
2
ACOK_N
-X2
0V
(40.1) X49.1
1
+24V
+24V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Harness:
3HAC047294-001 (xs49)
8
If Option: 3 phase
connection
230VAC
3
AWG16
L1
JUMPER
4
-X9
2
3
4
-Y1
MAIN FAN
UNIT
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page60
Next 61
3HAC024480-011
09 Total 156
1
2
3
(59) (60)
(59) (60)
-0V COOL.2
-+24V COOL.3
(62)
3
BU
AWG24
BU
AWG24
-W754
-W753
2
BU
AWG24
FAN UNIT
+A43 -XP11.1
1
2
SWITCH
+
M
1
-
+
M
3
1
IRC5 DESIGN 14 Rel: 17.2
FAN UNIT E1, E2, E3, E5, A21, A43
(123)
Approved by, date:Sonny Ögren 20170907
2
(123)
M
2
(123)
M
+
Lab/Office:
DMRO SE/
PRN
Latest revision:
1
MDU FAN
-FAN 2 ret.5
2
-
385 AWG20 BU
2
1
(123)
1
2
-E3
-XS1
-+24V COOL.5(123)
1
-X2
-R1
3
383 AWG20 BU
-X2
INTERNAL
FAN
-0V COOL.5
1
384 AWG20 BU
M
3
-E2
-X1
RD
-0V COOL.4
+
-X1
BN
-FAN 1 ret.4
BK
EXT.
COMPUTER FAN
opt.708-2
-+24V COOL.4(123)
-
2
2
Fan unit
-X1
3
382 AWG20 BU
1
381 AWG20 BU
2
-X2
-R1
-X18
380 AWG20 BU
1
1
-A21
-X1
1
-X2
Prepared by, date:T Stålnacke 20170901
BU
AWG24
Fan unit
-X1
-E44
2
361 AWG20 BU
-E43
2
362 AWG20 BU
1
360 AWG20 BU
1
-X2
-R1
=IRC5-W756
-X2
13
-X1
-364 AWG20 BU
-
3
-363 AWG20 BU
-X1
14
-S1
3
BU
AWG24
-E42
W752
W750
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
FAN2ret.5
+24VCOOL.5
2
(62)
1
BU
AWG24
1
2
1
-W751
1
1
if LV
+A43 -XS11
-X1
-X2
-R1
8
if HV
1
-X2
0VCOOL.5
3
(62)
+
M
(62)
-
FAN1ret.4
-X1
387 AWG20 BU
FAN UNIT
0VCOOL.4
-E41
(62)
AWG24 BU
3
AWG24 BU
AWG24 BU
AWG24 BU
7
253
252
1
386 AWG20 BU
24VCOOL
2
+24VCOOL.4
TACHO
4
(62)
(28)
0VCOOL8.1
(28)
(28.2)
(28.2)
(28)
FAN0V
-+24V COOL.2
BK
RD
Option 1170-1:
Thermistor R1 at E41, E42, E43, E44.
FAN UNIT
-E1
6
POWER SUPPLY
PANEL BOARD X18
(59) (60)
-0V COOL.3
AWG24 OG
BN
-XS1
5
(28.2)
+24VCOOL8.1
(28.2)
(59) (60)
4
-E5
3
1
M
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page61
Next 62
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
DRIVE POWER
SUPPLY
CONTACTOR BOARD
-A43
(59) (60) -0V
-X5
-XS6
DRIVE.1
DRIVE.1
24VDrive
2
1
2
24V
2
3
Connection if
Rel.13.2 and earlier.
A43.XP5
Sh.75.1
Connection from Rel.14.1
-X10
LIM2 ch1 -X22
1
LIM2 ch2
24VDrive
RunCh2
3
LIM2 ch2 ret
LIM2 ch1 ret
24V COOL
BRAKE CTRL
-BRAKE
(63) /
PAN_CH2
0VCOOL8
(60) /
PAN_CH1
0VCOOL8
24V COOL
24V COOL
-RCH1
-RCH2
(63) /
0V COOL
6
(63) /
-0V BRAKE.2
(60) /
(59) (60) /
-X12
1
-491 AWG20
BU
+24V
-492 AWG20
BU
0V
2
5
4
-0V BRAKE.1
0VCOOL8
3
-+24V BRAKE.1
(60) /
-+24V COOL.1
-SELF1
-SELF2
-XS7
(63)
(63)
7
-0V COOL.1
(59) (60) /
K2
K1
(61)
5
4
+24VCOOL.5
WHOG
8
4
OG
2
(59) (60) /
1
(61)
WHBU
-X4
1
(59) (60) /
INTERLOCKING
6
7
-+24V BRAKE.2
(59) (60) /
2
5
8
(59) (60) /
3
0V COOL
4
-X1
BU
/ (61)
-X11
0VCOOL.5
(66) / -0V ENABLE2
(66) / -ENABLE2
LIM2
LIM1
2
(27) / -ENABLE2.1
(27) / -ENABLE2_1Ret
(27) / -SPEED.1
(27) / -0V
(66) / -RS485+
(66) / -RS485-
RunCh1
-LOCK1A
-LOCK2B
-A43-X21.2
LIM1 ch2 ret
LIM1 ch1 ret
(63)
(63)
(70) (83) (98) /
(101) (104) (113)
3
RunCh2
RunCh1
-A43-X21.4
1
AXC
(70) (83) (98) /
(101) (104) (113)
1) 1)
(61)
-A43-X21.3
-X21
+24VCOOL.4
(70) (83) (98) /
(101) (104) (113)
LIM1 ch1
LIM1 ch2
(61)
4
0VCOOL.4
4
2
-A43-X21.1
FAN2ret.5
1
24VDrive
3
(70) (83) (98) /
(101) (104) (113)
/ (61)
2
1
1) Jumpers if not used
FAN1ret.4
3
4
2
LIMIT
OVERRIDE
AXIS
COMPUTER
A42.X6
(65)
(65)
(65)
(65)
4
-X23
CONTROL
MODULE
A21.X7
/
/
/
/
1
2
3
4
1
LIMIT
SWITCH 2
EXTERNAL
AXIS
LIMIT
SWITCH 1
CONTROL
CABLE
A43X5:1
A43X5:2
A43X5:3
A43X5:4
-A43.XS5
-X1
(27) / -RUN_CH1
(27) / -RUN_CH1Ret
(27) / -RUN_CH2
(27) / -RUN_CH2Ret
CONTROL
MODULE
A21.X7
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
3
4
1
(59) (60) -+24V
PTC1
PTC1 ret
0V BRAKE
0V BRAKE
1
OPTION :DUTY
TIME COUNTER
-P1
-
h
+
+
CONTINUATION NEXT PAGE
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTACTOR BOARD A43
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page62
Next 63
3HAC024480-011
09 Total 156
Status:
Approved
CUSTOMER
CONNECTION
(CONTROL CABLE AND OPTION: EXTERNAL AXIS)
Status:
Approved
5
21
34
4
6
22
1
2
3
1
2
3
-L23
3
(72) (73) /
33
-L22
-130 AWG10
BK
6
13
1
3
5
14
2
4
6
1
-123 AWG10
3
-124 AWG10
BK
-F1
BK
4
-122 AWG10
1
3
5
I>
I>
I>
2
4
6
BK
BK
-121
-120
-119
AWG10
AWG10
AWG10
3
-129 AWG10
BK
2
-128 AWG10
BU
-488 AWG16
1
(72) (73) /
EXTBRAKEPB
-XP40.6
(64) /
BU
-477 AWG16
-X9
-L21
AWG16
-450
BRAKEPB
-XP40.4
(64) /
BU
-487 AWG16
0V
BK
BK
BK
-T1_L3
-T1_L2
-T1_L1
/ (56) (56) (57)
/ (56) (56) (57)
/ (56) (56) (57)
BRAKE PB
24V BRAKE
PTC2 0V
EXTCONT
(62)
-LOCK2B
&
(62)
(62)
-LOCK1A
PTC2
LOCK2A
LOCK1B
-SELF2
7
(72) (73) /
AWG16
-446
EXTBRAKEREL
2
-489
-SELF1
0V
(62)
/ (62)
BRAKE_FB
-RCH2
/ (60)
/ (62)
0VCOOL8
-BRAKE
/ (60)
/ (62)
0VCOOL8
-RCH1
/ (60)
6
BU
BU
AWG16
-449
-XP43
-XP40.5
(64)
IRC5 DESIGN 14 Rel: 17.2
CONTACTOR UNIT A43, K42, K43, K44
-XS43
(64) /
STATUS DIOD
DRIVE MODULE
BU
13
BU
-490
AWG16
54
54
-445
34
34
EXT.LAMP
32X
32X
-XP40. 1
22
22
(64) /
44
44
BU
A2
A2
AWG16
14
53
-448
53
33
BRAKEREL2
33
31X
-XP40.3
31X
21
(64) /
21
BU
43
43
AWG16
BU
-486 AWG20
2
-447
A1
A1
W762
Software based
Mode Selector
internal safety
1
(59)
Lab/Office:
DMRO SE/
PRN
6
BRAKEREL1
BU
-485 AWG20
758
BU
-484 AWG20
5
-XP40.2
759
BU
-483 AWG20
4
(64) /
760
BU
-482 AWG20
3
761
BU
-481 AWG20
-X24
EXT MON 2B
AWG20 BU
BU
-480 AWG20
8
772
BU
-479 AWG20
7
5
W758
Approved by, date:Sonny Ögren 20170907
2
(64)
Latest revision:
-H1
3
24V
EXT MON 1B
EXT MON 2A
1
9
EXT MON 1A
A2
10
-K43.32
2
4
(38.5) /
A1
5
AWG20 BU
AWG20 BU
BU
-452 AWG20
6
771
774
BU
-451 AWG20
1
-K42.32
-K43.31
BU
-476 AWG20
-X3
AWG20 BU
-K43
3
773
BU
-475 AWG20
4
24V
(38.5) /
(38.5) /
-K44
5
4
W761
Prepared by, date:T Stålnacke 20170901
6
3
-K42.31
-K42
1
BU
BU
-474 AWG20
2
-494 AWG20
BU
-473 AWG20
-X8
24V
BU
BU
-472 AWG20
0VCOOL8
2
-493 AWG20
BU
CONTACTOR
UNIT K42,K43,K44
-471 AWG20
1
(38.5) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
CONTACTOR BOARD
-A43
8
5
MAIN DRIVE UNIT
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page63
Next 64
3HAC024480-011
09 Total 156
8
762
761
(63)
7
W762
6
(63)
5
W761
4
(63)
XP40.6
(63)
XP40.5
(63)
XP40.4
3
(63)
XP40.3
(63)
XP40.2
(63)
2
XP40.1
1
-XP40.2
-XP40
1
2
3
4
5
6
5
6
1
2
3
4
EXT.LAMP
BRAKE REL
BRAKE REL
BRAKE PB
BU
AWG16 AWG16
5
6
BU
EXTBRAKEPB
/ (74)
EXTBRAKEREL
-446
BU
-448
Option: If one or two external axes
(XP40 connected to SX40.1)
(XS40 connected to XP40.1)
-447
BU
If Standard connection or
with Option: Three external axes.
(XP40 connected to XS40)
-445
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS40.1
/ (74)
Option: If three external axes
(XS40.1 connected to XP40.2)
(XP40.1 not connected)
AWG16 AWG16
-XP40.1
1
2
3
4
-XS40
1
2
3
-EXT. LAMP -BRAKEREL1 -BRAKEREL2
(80)
(80)
(80)
(83)
(83)
(83)
(86)
(86)
(86)
(89)
(89)
(89)
(93)
(93)
(93)
(93.6)
(93.6)
(93.6)
(95)
(95)
(95)
(98)
(98)
(98)
(101)
(101)
(101)
(104)
(104)
(104)
(107)
(107)
(107)
(113)
(113)
(113)
(116)
(116)
(116)
(120.2)
(120.2)
(120.2)
(120.5)
(120.5)
(120.5)
(122)
(122)
(122)
(128.7)
(128.7)
(128.7)
4
5
6
-BRAKEPB
(80)
(83)
(86)
(89)
(93)
(93.6)
(95)
(98)
(101)
(104)
(107)
(113)
(116)
(120.2)
(120.5)
(122)
(128.7)
CONTROL CABLE
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTACTOR UNIT XS40, XP40
Only for release 13.2 and earlier
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page64
Next 65
3HAC024480-011
09 Total 156
Status:
Approved
1
2
(62)
(62)
(62)
(62)
A43X5:1
A43X5:2
A43X5:3
A43X5:4
3
4
5
6
CONNECTED IN STANDARD AND IF THREE EXTERNAL AXES
7
-XP5/XS5
/
-PTC1
1
/
/ (80) (86) (93.6) (98) (104) (120.2)
(83) (93) (95) (101) (113) (122)
-PTC 1 ret
2
/
8
/ (80) (86) (93.6) (98) (104) (120.2)
(83) (93) (95) (101) (113) (122)
-0V BRAKE3
/ (80) (86) (93) (95) (101) (107) (116) (120.5) (128.7)
(83) (89) (93.6) (98) (104) (113) (120.2) (122)
-0V BRAKE4
/ (80) (86) (93) (95) (101) (107) (116) (120.5) (128.7)
(83) (89) (93.6) (98) (104) (113) (120.2) (122)
3
/
4
OPTION: IF THREE EXTERNAL AXES
OPTION: IF ONE OR TWO EXTERNAL AXES
-XP5.2
-XS5.1
1
-XP5.1
4018
1
1
4019
/
(59)
W763
2
2
0V BRAKE
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
4016
4015
3
3
4017
4
4
4
0V BRAKE
4012
XS5.1:3
/ (74)
Contactor unit A43.X5
Block diagram for:
Connected in standard
XS5
Connected
Contactor unit A43.X5
XS5.1
XP5.1
Connected
Block diagram for:
Option one or two external axes in Drive module ,
or Single drive unit 1-3 axes.
Block diagram for:
Option if three external axes and
Drive module with 2600-87xx
XS5
0V BRAKE
4012
Connected
Contactor unit A43.X5
XS5
Connected
XP5.2
Power supply
G9
XS5.1
XP5.1
Not connected
Connected
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTACTOR BOARD A43.X5, XS5, XP5
Connection for release 13.2 and earlier
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page65
Next 66
3HAC024480-011
09 Total 156
Status:
Approved
1
2
DRIVE
(69) (70) / -+24V DRIVE;2
POWER
(69) (70) / 0V DRIVE;2
SUPPLY
EPS/SAFE MOVE
A44-X1
3
-726 AWG20
4
5
6
7
8
BK
MAIN SERVO DRIVE UNIT
-A41.1
AXIS COMPUTER BOARD
-A42
-725 AWG20
-(A42-X)1
1
2
DRIVE
POWER
SUPPLY
(59) (60) -+24V
DRIVE
(59) (60) -0V
DRIVE
-XS1
1
2
-XP11
(59) ACOK
Connected only to
DRIVE MODULE
AWG26 4x2 SFTP
-XP8
BN
3
(59) +5V_OUT
1
Jumper with Single Drive Module
No jumper if Drive Module.
1
BNWH
4
2
2
OG
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(35) /
A31.X9
MAIN
COMPUTER
(35) /
AWG24
-2.TXRX+
1)
-2.TXRX-
-2.RXTX+
3
(35) /
6
6
1
2
(35) /
3
OGWH
-XP2
RX+
-2.RXTX6
RXTX+
TX-
(69) (70) / 6.TXRX+
(69) (70) / 6.TXRX-
OPTION :
EPS OR
SAFE MOVE
A44-X4
(69) (70) / 6.RXTX+
(69) (70) / 6.RXTX-
OPTION :
AXC SWITCH
A34
(40.1) / -9.TXRX+
(40.1) / -9.TXRX(40.1) / -9.RXTX+
(40.1) / -9.RXTX-
(62) /
CONTACTOR
BOARD
A43.X4
(62) /
(62) /
-RS485+
-RS485-
-0V ENABLE2
(62) /
-ENABLE2
-XP6
4
-XS6
5
(59) (60) /
-0V Drive sys
519 AWG16 BU
1
7
(59) (60) /
8
+24V Drive sys
518 AWG16 BU
2
XS9
RXD
2
1) No connection to main computer if EPS or SAFE MOVE is connected
TXD
3
0V
5
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
AXIS COMPUTER UNIT A42, A41.1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page66
Next 67
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
EPS
-A44
(.3)
(69.4)
(70.3)
(71.3)
Option: EPS
connect to
A44-X5
3.See pages
AXIS COMPUTER BOARD
-A42
/ (69)
SAFE MOVE
-A44
Option: Safe Move connect
to A44-x5 and x7
(70)
4.See pages / (70)
-XP4
MRCO1
-MRCO1
/ (77) (80) (83) (86) (89) (93)
(93.6) (95) (98) (101) (104) (107)
(113) (116) (120.2) (120.5) (122) (128.7)
1
MRCO1_N
-MRCO 1_N
2
MRCI1
-MRCI1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
MRCI1_N
/ (77) (80) (83) (86) (89) (93)
(93.6) (95) (98) (101) (104) (107)
(113) (116) (120.2) (120.5) (122) (128.7)
(77) (80) (83) (86) (89) (93)
/ (93.6) (95) (98) (101) (104) (107)
(113) (116) (120.2) (120.5) (122) (128.7)
-MRCI 1_N
5
0V
(77) (80) (83) (86) (89) (93)
/ (93.6) (95) (98) (101) (104) (107)
(113) (116) (120.2) (120.5) (122) (128.7)
CONTROL
SIGNAL XS2
-MRC_0V1
/ (77) (80) (83) (86) (89)
(93) (93.6) (95) (98) (101)
(104) (107) (113) (116) (120.2)
(120.5) (122) (128.7)
+24V_SMB1 / (77) (80) (83) (86) (89) (93)
(93.6) (95) (98) (101) (104) (107)
(113) (116) (120.2) (120.5) (122) (128.7)
6
24V_SMB1
7
0V
-MRC_0V2
3
0V
-MRC_0V3
9
/ (77) (80) (83) (86) (93)
(95) (98) (101) (104) (107)
(113) (116) (120.2) (120.5) (122)
(128.7)
/ (77) (80) (83) (86) (93)
(95) (98) (101) (104) (107)
(113) (116) (120.2) (120.5) (122)
(128.7)
-XP5
MRCO2
MRCO2
/ (23)
1
MRCO2_N
MRCO2_N
/ (23)
2
MRCI2
MRCI2
/ (23)
4
MRCI2_N
MRCI2_N
/ (23)
5
0V
MRC_0V4
EXT. AXIS
SIGNAL XS41
/ (23)
6
24V_SMB2
24V_SMB2
/ (23)
7
0V
MRC_0V5
/ (23)
MRC_0V6
/ (23)
3
0V
9
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
AXIS COMPUTER UNIT A42, A44
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page67
Next 68
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
-EXT-FMB
7
8
Option: 738-1
12 x AWG24 BU UL1569
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(23) /
XS41
SMB
SDI_AXC
SDI_AXC_N
SDO_AXC
SDO_AXC_N
0V
24V
-X1
A
B
C
D
E
F
1005
1006
1007
1008
1011
1012
Customer connection
-X1
-X2
A
B
C
D
E
F
1001
1002
1003
1004
1009
1010
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
19 x 0,14mm^2 BU
-XP2
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
23
24
25
-X2
Latest revision:
Prepared by, date:T Stålnacke 20170901
-XS1
2
3
4
5
7
8
9
10
11
12
13
14
Bridge connector FMB.X2
SDO_SMB
SDO_SMB_N
SDI_SMB
SDI_SMB_N
0V
24V
DSQC686 VOLTAGE MEASURE BOARD
-A1
-X3
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
IRC5 DESIGN 14 Rel: 17.2
FORCE MEASUREMENT BOX
AIN1_P
AIN1_N
AIN2_P
AIN2_N
AIN3_P
AIN3_N
AIN4_P
AIN4_N
AIN5_P
AIN5_N
AIN6_P
AIN6_N
AIN7_P
AIN7_N
SEN_DET_P
SEN_DET_N
0V_AI_ANALOG
-15V_AI
+15V_AI
Customer connection
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page68
Next 69
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
Option: EPS
-A44
5
6
DRIVE POWER
SUPPLY
(66) /
AWG24
TX+
BU
6.TXRX+
WHBU
6.TXRX-
OG
6.RXTX+
WHOG
6.RXTX-
/ (66)
1
0V DRIVE;2
TX1
(66) /
8
opt. 810-1
DSQC 646
-X4
-X1
7
/ (66)
2
-+24V DRIVE;2
RX+
2
/ (66)
3
RX-
AXIS
COMPUTER
BOARD
A42-X2
/ (66)
6
-X6
AWG24
(35) /
A31.X9
MAIN
COMPUTER
(35) /
-2.TXRX-2.RXTX+
1
OG
WHGN
3
(35) /
-2.RXTX-
1
RX+
WHOG
2
(35) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-2.TXRX+
MRCO1
-X3
GN
2
RX-
4
TX+
5
TX-
6
6
7
3
MRCO1-N
MRCI1
MRCI1-N
CONTROL
SIGNAL
XS2
0V
24V-SMB1
0V
0V
9
-X5
-X9
MRCO1
MRCO1-N
MRCI1
Option: EPS Connect
to AXIS COMPUTER
BOARD A42-X4
3.See pages
/
(67)
MRCI1-N
0V
24V-SMB1
0V
0V
+24V
1
1
2
2
4
3
5
4
6
5
7
6
3
7
9
8
9
10
11
12
13
0V
OUT1A
OUT1B
OUT2A
OUT2B
PROCESS I/O
OUT3A
OUT3B
OUT4A
OUT4B
OUT5A
OUT5B
CSC INA
CSC INB
14
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
EPS A44, DSQC646
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69
Next 70
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
opt. 810-2
DSQC 647
Option: SAFE MOVE
-A44
DRIVE POWER
SUPPLY
(66) /
Relay output
pair 1
XS1
-0V DRIVE;2
RelOut 1B
1
(66) /
X13
RelOut 1A
-+24V DRIVE;2
Relay output
pair 2
2
RelOut 2A
RelOut 2B
1
2
3
-A43-X21.1
/ (62)
-A43-X21.2
/ (62)
-A43-X21.3
/ (62)
-A43-X21.4
/ (62)
CONTACTOR UNIT
X21
4
MAIN
COMPUTER
A31.X9
(35) / -2.TXRX+
(35) / -2.TXRX(35) /
-2.RXTX+
AWG24
WHOG
OG
X3
1
2
WHGN
3
RX+
RXTX+
TXRX+
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
4
(35) /
-2.RXTX-
GN
5
6
X4
TX+
1
2
2
Connect to
AXIS COMPUTER
BOARD
A42-X4
4.See pages / (67)
4
5
6
7
3
RX-
TX-
1
Connect to
AXIS COMPUTER
BOARD
A42-X5
4.See pages / (67)
2
4
5
6
7
3
Prepared by, date:T Stålnacke 20170901
AXIS
COMPUTER
BOARD
A42.X2
5
GN
-6.RXTX-
/ (66)
7
-X6
MRCO1
MRCO1
MRCO1-N
MRCO1-N
MRCI1
MRCI1
MRCI1-N
MRCI1-N
0V
0V
24V-SMB1
24V-SMB1
0V
0V
0V
0V
1
2
CONTROL
SIGNAL
XS2
4
5
6
7
3
9
MRCO2
MRCO2
-X8
MRCO2
/ (23)
1
MRCO2-N
MRCO2-N
MRCO2_N
/ (23)
2
MRCI2
MRCI2
MRCI2
/ (23)
4
MRCI2-N
MRCI2-N
MRCI2_N
/ (23)
EXT. AXIS
SIGNAL
XS41
5
0V
0V
MRC_0V4
/ (23)
6
24V-SMB2
24V-SMB2
24V_SMB2
/ (23)
7
0V
0V
MRC_0V5
/ (23)
MRC_0V6
/ (23)
3
0V
0V
9
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
-6.TXRX+ / (66)
-6.TXRX- / (66)
-6.RXTX+ / (66)
8
9
Latest revision:
WHGN
6
9
-X7
OG
4
8
1
WHOG
3
7
-X5
AWG24
IRC5 DESIGN 14 Rel: 17.2
SAFE MOVE A44, DSQC647
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page70
Next 71
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Option: SAFE MOVE DSQC647
-A44
-X9
I/O POWER
SUPPLY
IN1A
1
IN1B
2
IN2A
3
IN2B
Equivalent
configurable
activation
Inputs
+24V I/O
-X11
1
GND
2
OUT1A
3
OUT1B
4
Configurable
Monitor
Outpurs
IN3A
5
IN3B
4
OUT2A
5
OUT2B
6
IN4A
OUT3A
IN4B
OUT3B
IN5A
OUT4A
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
7
7
8
9
IN5B
10
IN6A
Antivalent
configurable
activation
Inputs
8
9
OUT4B
10
11
PROCESS I/O
PROCESS I/O
IN6B
12
-X10
-X12
IN7A
1
IN7B
2
IN8A
Antivalent
configurable
activation
Inputs
1
OUT5A
3
OUT5B
IN8B
4
CSC INA
5
Antivalent
Inputs
CSC INB
Configurable
Monitor
Outpurs
OUT6A
OUT6B
6
OUT7A
7
OUT7B
8
OVR A
9
OUT8A
Antivalent
Inputs
OUT8B
OVR B
10
2
3
4
5
6
7
8
9
10
11
12
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SAFE MOVE A44, DSQC647
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page71
Next 72
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
ADDITIONAL AXIS 1, DRIVE UNIT NO 7
ADDITIONAL RECTIFIER UNIT
MAIN DRIVE UNIT LV unit
-X9
A41.1
/ (63)
/ (63)
/ (63)
-L21
-L22
-L23
POWER UNIT
-A41.2
-X8
TX+
TXRX+
RX-
1
2
3
6
1
2
3
6
ADDITIONAL DRIVE UNIT
-A41.3
-X8
-X9
1
2
3
6
-XS21
-X9
-XP21
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
TX+
TXRX+
RX-
1
2
3
6
1
2
3
6
-W550
-W556
-W554
-W552
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG10 BK
-XS7
GNYE
AWG12
0V DRIVE
24V DRIVE
1
2
X1
XS6
-XS7
XS6
1
2
1
2
1
2
XS7
0V DRIVE
24V DRIVE
1
2
1
BK
AWG12
4
GNYE
AWG12
-W551
BK
AWG12
3
BK
AWG12
2
3
BK
AWG12
-W553
XS6
1
2
4
BK
AWG12
-W555
-A41.4
ADDITIONAL AXIS 2, DRIVE UNIT NO 8
1
BK
AWG12
-W557
ADDITIONAL DRIVE UNIT
X1
-X8
-XS22
-XP22
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
-X9
XS7
1
2
-1
Bleeder +
BK
AWG12
-X2
BK
1
1
1
1
2
24V DRIVE
0V DRIVE
AWG12
Bleeder +
-1
BLEEDER
-X2
2
AWG12
Bleeder -
BK
-2
AWG12
2
2
GNYE
GNYE
AWG12
ADDITIONAL DRIVE UNIT
-A41.5
XS7
XS6
0V DRIVE
24V DRIVE
1
2
-X8
ADDITIONAL AXIS 3, DRIVE UNIT NO 9
1
2
3
6
AWG12
-XS23
-XP23
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
AWG10 BK
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
1
2
BK
Bleeder -
-2
Approved by, date:Sonny Ögren 20170907
TX+
TXRX+
RX-
1
2
3
6
AWG10 BK
BLEEDER
TX+
TXRX+
RX-
1
2
3
6
2
IRC5 DESIGN 14 Rel: 17.2
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV
A41.1 ,2 ,3 ,4 ,5
TX+
TXRX+
RX-
-X9
1
2
3
6
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page72
Next 73
3HAC024480-011
09 Total 156
Status:
Approved
1
2
MAIN DRIVE UNIT
A41.1
/ (63)
-L23
GNYE
AWG10
5
6
-X9
(72.6)
-XS21
-A41.3
TX+
TXRX+
RX-
-XP21
DC+
DC-
1
2
7
-X9
-X8
TX+
TXRX+
RX-
1
2
3
6
1
2
3
6
XS1
-XP1
1
2
3
1
AWG10 BK
-XS7
-X1
1
2
1
XS7
0V DRIVE
24V DRIVE
XS6
0V DRIVE
24V DRIVE
1
2
1
2
4
ADDITIONAL DRIVE UNIT
XS6
ADDITIONAL AXIS 2, DRIVE UNIT NO 8
3
1
2
(72.6)
-A41.4
2
-X8
TX+
TXRX+
RX-
1
2
3
6
-XS22
-XP22
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
-X9
XS7
BLEEDER
-1
AWG12
1
2
-X2
Bleeder +
BK
24V DRIVE
0V DRIVE
1
1
2
-2
AWG12
Bleeder -
BK
2
-A41.5
TX+
TXRX+
RX-
1
2
3
6
AWG10 BK
ADDITIONAL DRIVE UNIT
XS7
XS6
0V DRIVE
24V DRIVE
1
2
1
2
ADDITIONAL AXIS 3, DRIVE UNIT NO 9
GNYE
AWG12
-X8
-XS23
-XP23
DC+
DC-
1
2
Lab/Office:
DMRO SE/
PRN
Latest revision:
Approved by, date:Sonny Ögren 20170907
XS1
-XP1
1
2
3
1
1
2
3
6
TX+
TXRX+
RX-
-X9
1
2
3
6
AWG10 BK
Prepared by, date:T Stålnacke 20170901
8
ADDITIONAL DRIVE UNIT
ADDITIONAL AXIS 1, DRIVE UNIT NO 7
AWG10
-W138
/ (63)
-L22
AWG10
4
1
2
3
6
-W136
-W137
AWG10
-L21
/ (63)
POWER UNIT
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
3
IRC5 DESIGN 14 Rel: 17.2
MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3
for HV A41.1, 3, 4, 5
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page73
Next 74
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
CONTACTOR BOARD
A43
-X24
1
2
3
4
5
6
-4013
-4014
PTC2
PTC2 0V
AWG16
AWG16
-XS/XP7
BU
E1
BU
E2
E3
Capacitor 0,47uF
-C2
E4
E5
(65)
XS5.1:3
/
-4012
AWG16
E6
BU
F9
F10
Remove the bridge before connection.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X22
1
2
3
F11
LIM2 ch1
-4006
AWG16
BU
LIM2 ch1 ret
-4007
AWG16
BU
LIM2 ch2
-4008
AWG16
BU
LIM2 ch2 ret
-4009
AWG16
BU
F1
F4
F2
F3
4
F5
(64) / EXTBRAKEREL
(64) / EXTBRAKEPB
-4010
-4011
BRAKE REL. +24V
BRAKE PB
AWG16
AWG16
F6
BU
BU
F7
F8
AWG10
GNYE
AWG18
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
EXTERNAL AXIS A43, XS/XP7
Only for release 13.2 and earlier
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page74
Next 75
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
+C
ADDITIONAL DRIVE UNIT
A41.3
AWG12
External axis no. 7
-X2
U
-4000
BK
4
U
-4001
BK
3
W
-4002
BK
6
W
-4003
BK
2
V
-4004
BK
5
V
-4005
BK
1
-XS/XP7
A1
A2
A3
A4
A5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A6
ADDITIONAL DRIVE UNIT
External axis no.8
-A41.4
-X2
1
4
3
6
2
U
-4000
BK
U
-4001
BK
W
-4002
BK
W
-4003
BK
V
-4004
BK
V
-4005
BK
B1
B2
B3
B4
B5
B6
5
ADDITIONAL DRIVE UNIT
External axis no.9
-A41.5
-X2
1
4
3
6
2
U
4000
BK
U
4001
BK
W
4002
BK
W
4003
BK
V
4004
BK
V
4005
BK
C1
C2
C3
C4
C5
C6
5
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
EXTERNAL AXIS no 7, 8, 9 A41.3 .4 .5 , XS/XP7
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page75
Next 75.1
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
CONTACTOR UNIT
A43
1
2
3
4
5
6
1
2
3
4
5
6
2
1
Y3
3 4
4017
4016
4035
4032
Y2
4019
4018
4024
4028
446
448
447
445
JUMPER
2-POL
AWG20 BU
-Y6
1 2
0V BRAKE
0V BRAKE
6
X5
PTC1ret
PTC1
5
24V DRIVE
4
0V
3
PTC2 0V
2
X24
PTC2
XP40/
XS40.1
EXT BRAKE
PUSH B.
1
EXT BRAKE
RELEASE
XS40/
XP40.1
XP7
2
1
a1 a3 a5 e1 e2 f7 f8 f9 f1 f2 f3 f4
4028/
4029
5
C2
4030/
4031
2
1
-Y5
4015/
4020
4024/
4025
2
1
-Y1
4026/
4027
-Y4
4020/
4021
2
1
4022/
4023
4015
A43.XP5
PTC2 0V
4035
2
3
R1-SP
4012
8
9
F
1
2
A E C J K L R M G
*) PTC2 JUMPER WHEN NOT CONNECTED.
5
4014
4011
7
4
3 4
A43.XS5
Sh.62
5
4013
4010
Approved by, date:Sonny Ögren 20170907
4034
1
XS7
1 2
*)
Acc. to circuit diagram for the products:
IRBT, DRESSPACK, MTM
AWG18
BU
E
5
6
10
11
3
4
5
6
CONNECTED WITH AWG16 BU,
IF NO OTHER NOTATION
Lab/Office:
DMRO SE/
PRN
Latest revision:
PTC2
4
3
-A7.XS7
Acc. to circuit diagram for the products:
MTM, MU, GU, IRBP
Acc. to circuit diagram.
DRESSPACK/SERVOGUN: 3HAC026209-001
IRBP: 3HAC035753-001
IRBT: 3HAC043574-001
MU/GU: 3HAC039887-001
MTM: 3HAC051586-001
RTT: 3HEA802298-001 only for IRC5 DESIGN 06 and earlier.
2
0V BRAKE 4023
1
BRAKE PB 4027
5
*)
Acc. to circuit diagram for the products:
IRBT, DRESSPACK, SERVOGUN,
MTM,
Prepared by, date:T Stålnacke 20170901
4
-A7.XP7
EXT BRAKE 4031
RELEASE
*)
3
PTC2 4034
2
PTC2 4033
1
0V BRAKE 4022
5
BRAKE PB 4026
4
-A7.XP8
EXT BRAKE
RELEASE 4030
3
PTC2 4033
1 2
PTC2 4032
0V BRAKE 4021
BRAKE PB 4025
-A7.XP9
EXT BRAKE REL 4029
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
1
IRC5 DESIGN 14 Rel: 17.2
EXTERNAL AXES ADAPTER HARNESS
XS/XP40, A43:XP5, A7:XP7 :XP8 :XP9
Only for rel.14.1 and later.
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page75.1
Next 76
3HAC024480-011
09 Total 156
Status:
Approved
2
3
4
5
6
This is not any available option.
This is only examples how to connect
the break release button for the IRB120
internal or external the cabinet.
7
8
Connection to the break release button,
with power from the cabinet.
-XS.35
-XS.40
0V BREAKE
2
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-_414
-_416
-_418
-_420
-_422
-_424
-_425
-_426
-_428
-_430
-_432
2
BK
3
AWG16
1
-_412
-X16
BK
2
AWG16
3
-_410
1
BK
-X15
AWG16
2
-_408
3
BK
1
AWG16
-X14
-_406
2
BK
3
AWG16
1
-_404
-X13
BK
2
AWG16
3
-_402
1
BK
-X12
AWG16
3
-_400
1
24V BRAKE PB -X100
12
1
14
-K100
11
0V BREAKE
-X100
2
/ (23)
XS/XP1
A3
A5
B14
B12
A7
A9
A13
A11
A15
B1
B3
B4
B5
B6
B7
B8
B9
B10
D3
D2
D4
C1
C2
B11
DRIVE MODULE
MW4
MV4
MU4
MW5
MV5
MU5
MW6
MV6
MU6
MW2
MV2
MU2
MW1
MV1
MU1
24V Brake
0V Brake
MW3
MV3
MU3
FLOOR CABLE
D1
A1
AWG20 BK
Cross ref
XS1/XP1
AWG16 GNYE
-PE100
AWG20 BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X11
4
Connection to the break release button,
with power outside the cabinet.
MAIN SERVO DRIVE UNIT
-A41.1
3
24V BREAK REL.
4
24V BRAKE PB
1
MANIPULATOR
R1.MP
6
9
10
12
13
LUG1
1
2
5
3
4
8
20
23
24
17
21
22
15
16
19
According to Manipulator circuit diagram 3HAC031408-003
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 120
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page76
Next 77
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
(67) /
/ (23)
-XS/XP2
-MRCO1
0,23 mm2
R1 SMB
SDI
WH
A
A
(67) /
BU
-MRCO 1_N
SDI-N
B
(67) /
-MRCI1
B
C
-MRCI 1_N
OG
SDO-N
D
(67) /
-MRC_0V1
D
WH
0V
WH
E
(67) /
+24V_SMB1
-MRC_0V2
(67) /
-MRC_0V3
E
GN
24V
BN
F
(67) /
SERIAL
MEASUREMENT
BOARD
SDO
WH
C
(67) /
SMB/EIB
F
G
J
WH
J
GY
K
K
RD
L
L
M
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 120
According to Manipulator circuit diagram 3HAC031408-003
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Cross ref XS2/XP2
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page77
Next 78
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE supplied by the customer
CONTROLLER
MANIPULATOR
-708
XS/XP5
R1.CS
XT/XT5
AWG24
BK
AWG24
BN
AWG24
RD
AWG24
OG
AWG24
YE
AWG24
GN
AWG24
BU
AWG24
VT
AWG24
GY
AWG24
WH
AWG24
WH/BK
AWG24
WH/BN
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
2
3
4
5
6
7
8
9
10
11
A
C5
B
D5
C
A6
D
B6
E
C6
F
D6
G
A7
H
B7
J
C7
K
D7
12
A8
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
B5
According to Manipulator circuit diagram 3HAC031408-003
Customer
Connection
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER SIGNALS
IRB 120
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78
Next 79
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
-A41.1
2
3
2
1
3
2
/ (23)
-XS1
A3
BK
BUBK
BN
GNRD
GNWH
BNGN
BNRD
BNWH
BU
BNBK
BNBU
M2T
M6R
M6S
M6T
M5R
M5S
M5T
M4R
M4S
M4T
B10
M2S
B9
BKWH
B8
M2R
B7
BKRD
B6
M1T
B5
BKGN
B4
M1S
B3
BKBU
B1
M1R
A15
BUWH
A13
M3T
A11
BURD
A9
M3S
A7
BUGN
A5
M3R
A1
B11
GNYE
AWG10
AWG10
GNYE
-_432
AWG16
BK
-_428
AWG16
BK
-_426
AWG16
BK
BK
-_424
BK
-X16
AWG16
BK
-_422
AWG16
BK
-_420
AWG16
BK
-_418
AWG16
BK
BK
-_412
1
-X15
BK
3
AWG16
1
-X14
-_430
2
AWG16
3
-_425
1
AWG16
BK
-_410
AWG16
BK
-_408
AWG16
BK
-_406
AWG16
BK
-_404
AWG16
BK
-_402
AWG16
BK
AWG16
-_400
-X13
AWG16
2
-_416
3
BK
1
-X12
AWG16
2
PE1
PE2
PE1
PE2
DRIVE MODULE
FLOOR CABLE
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Cross ref
XS1/XP1
3
-_414
1
-X11
-R1.(MP 1-)3
-R1.(MP 4-)6
13
17
15
1
5
3
7
11
6
9
12
4
7
10
1
2
MANIPULATOR
3
9
According to Manipulator circuit diagram 3HAC6816-3
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 140
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page79
Next 80
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
(67) /
MANIPULATOR
0,23 mm2
R2.SMB
WH
BU
WH
OG
WH
A
B
C
D
E
9
5
8
4
GN
24V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F
(67) /
-MRC_0V2
(67) /
-MRC_0V3
DRIVE MODULE
X40
BN
G
H
J
K
L
Cross ref
XS1/XP1
6
SERIAL
MEASUREMENT
BOARD
BATSUP
BATLD
2
/ (23)
AWG16
R1-H1
-XS1
-_433
AWG16
-BRAKEPB
-_434
AWG16
BU
B16
OGWH
(64) /
-BRAKEREL1
-_435
AWG16
BU
B12
GYBK
(64) /
-BRAKEREL2
-_436
AWG16
BU
B13
GYBU
(64) /
7
GY
RD
-EXT. LAMP
(64) /
3
WH
+24V_SMB1
SDI
SDI-N
SDO
SDO-N
0V
C7
OG
1
R1-.(MP 4-)6
15
8
5
(65) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
-_438
AWG16
BU
B14
GYGN
-PTC1
-_439
AWG16
BU
C2
OGBU
-PTC 1 ret
-_440
AWG16
BU
C1
OGBK
-0V BRAKE3
-_437
AWG16
BU
B15
OGRD
(65) /
(65) /
(65) /
13
-R1.140-(MP 1-)3
11
According to Manipulator circuit diagram 3HAC6816-3
AXIS COMPUTER BOARD
A42-X4
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS2
2
14
D2
GYWH
D1
GYRD
D3
GY
D4
OGGN
10
16
18
12
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 140
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page80
Next 81
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
Customer
Connection
-XS/XP5
-708
AWG24
0,23mm2
WH
BK
1
B5
BU
BN
2
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RD
3
D5
OG
OG
4
A6
WH
YE
5
B6
GN
GN
6
C6
WH
BU
7
D6
BN
VT
8
A7
WH
GY
9
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
A8
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
CSA
1
CSB
9
CSC
2
CSD
10
CSE
3
CSF
11
CSG
4
CSH
12
CSJ
5
CSK
13
CSL
6
CSM
14
Lab/Office:
DMRO SE/
PRN
Latest revision:
+R1 -CS
According to Manipulator circuit diagram 3HAC6816-3
-XP/XT5
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER SIGNAL
SINGLE CABINET
IRB 140
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page81
Next 82
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
-A41.1
B11
GNYE
PE1
PE2
CONTROLLER
DRIVE MODULE
AWG16
GNYE
GNYE
BN
GNYE
-_432 AWG16
B10
GNWH
B9
BK
2
GNRD
B1
-_430 AWG16
BK
3
BK
1
-X16
-_428 AWG16
-_416 AWG16
A15
BUWH
A13
BK
2
BK
-_414 AWG16
BK
3
BURD
BK
1
BUGN
A11
BUBK
A9
-X13
-_412 AWG16
-_410 AWG16
-_408 AWG16
A7
BKWH
A5
2
BK
3
BK
1
BK
-X12
-_406 AWG16
-_404 AWG16
A3
BKGN
A1
BKRD
-XS/XP1
-_402 AWG16
-_400 AWG16
/ (23)
BKBU
Cross ref
XS1/XP1
2
BK
3
BK
1
BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-X11
A1
A2
A3
A4
D1
D2
D3
D4
B1
D8
M6W
M6V
M6U
M3W
M3V
M3U
M2W
M2V
M2U
M1W
M1V
M1U
Floor cable
D7
B10
PE1
R1-MP
PE2
MANIPULATOR
IRB 260
According to Manipulator circuit diagram 3HAC025611-001
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE UNIT
IRB 260
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page82
Next 83
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
(67) /
/ (23)
0,23 mm²
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
A
A
(67) /
-MRCO 1_N
SDI-N
BU
B
(67) /
B
-MRCI1
SDO
WH
C
AXIS COMPUTER BOARD
A42-X4
(67) /
C
-MRCI 1_N
SDO-N
OG
D
(67) /
D
-MRC_0V1
0V
WH
WH
E
(67) /
+24V_SMB1
24V
GN
BN
F
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(67) /
E
F
-MRC_0V2
G
(67) /
-MRC_0V3
WH
0V
J
J
GY
BATT+
K
K
RD
BATT LOAD
L
L
Keypin
AWG16
Cross ref
XS1/XP1
-433
AWG16
BU
-BRAKEPB
-434
AWG16
BU
(64) /
-BRAKEREL1
-435
AWG16
BU
(64) /
-BRAKEREL2
-436
AWG16
BU
-EXT. LAMP
(64) /
DRIVE MODULE
X40
(64) /
/ (23)
R1 MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(65) /
-0V BRAKE4
-438
AWG16
BU
-PTC1
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
CONTACTOR UNIT
A43-X5
(65) /
(65) /
(65) /
C8
GYGN
B14
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
(62) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-441
AWG16
B7
GYWH
BU
D2
(62) /
-A43-X21.4
LIM 2A
-442
AWG16
BU
(62) /
-A43-X21.3
LIM 2B
-443
AWG16
BU
(62) /
-A43-X21.1
LIM 1B
-444
AWG16
BU
B3
GYRD
D1
B4
GY
D3
C2
OGGN
C1
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
M
SERIAL
MEASUREMENT
BOARD
According to Manipulator circuit diagram 3HAC025611-001
Cross ref XS2/XP2
MANIPULATOR
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 260
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page83
Next 84
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Floor cable
CONTROLLER
Customer
Connection
CONTROL MODULE
-XS/XP5
-709
AWG24
AWG18
R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
B1
RD
2
C1
OG
3
D1
YE
4
A2
GN
5
B2
BU
6
C2
VT
7
D2
GY
8
A3
WH
9
B3
WH/BK
10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A1
BN
1
C3
WH/BN
11
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
12
-XP/XT5.1
1
-710
AWG24
3
0,23mm2
5
C5
D5
OG
A6
B6
GN
C6
BU
6
7
D6
VT
A7
GY
8
9
B7
WH
C7
WH/BK
10
11
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
BN
YE
4
D3
BK
RD
2
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
D7
WH/BN
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
12
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
13
WH/YE
14
15
B8
WH/OG
or PK
D8
A9
WH/BU
16
17
19
BN/BK
BN/RD
20
21
BN/OG
BN/YE
22
23
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
B9
WH/VT
WH/GY
18
C8
WH/GN
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET IRB 260
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
According to Manipulator circuit diagram 3HAC025611-001
-XP/XT6
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page84
Next 85
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
-A41.1
/ (23)
-XS1
A9
B3
B10
B8
AWG16
-_412
A15
GNYE
GNYE
AWG10
M4U
AWG16
-_414
M4V
A13
BK
1
BK
3
BK
M4W
-_416
AWG16
AWG16
-_422
B9
2
-X15
BK
2
M3W
-_420
M3V
-_418
M3U
B4
AWG16
BK
3
BK
1
-X13
AWG16
BK
AWG16
M1U
M1V
A5
1
-_406
-_408
AWG16
BK
-_410
M1W
A7
3
BK
2
-X12
AWG16
BK
AWG16
M2W
-_404
AWG16
-_402
A11
2
AWG10
Cross ref
XS1/XP1
M2V
-_400
M2U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16
BK
3
BK
1
-X11
B1
DRIVE MODULE
According to Manipulator circuit diagram 3HAC028647-009
FLOOR CABLE
MANIPULATOR
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE UNITS
IRB 360
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page85
Next 86
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
AXIS COMPUTER BOARD
A42-X4
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
A
B
C
D
E
+24V_SMB1
F
(67) /
-MRC_0V2
(67) /
-MRC_0V3
G
H
J
K
L
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(67) /
Cross ref
XS1/XP1
-XS1
-EXT. LAMP
-_433 AWG16
BU
C7
-BRAKEPB
-_434 AWG16
BU
B16
(64) /
-BRAKEREL1
-_435 AWG16
BU
B12
(64) /
-BRAKEREL2
-_436 AWG16
BU
B13
-0V BRAKE4
-_438 AWG16
BU
B14
-PTC1
-_439 AWG16
BU
C2
-PTC 1 ret
-_440 AWG16
BU
C1
-0V BRAKE3
-_437 AWG16
BU
B15
(64) /
(64) /
DRIVE MODULE
X40
/ (23)
(65) /
CONTACTOR UNIT
A43-X5
(65) /
(65) /
(65) /
According to Manipulator circuit diagram 3HAC028647-009
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS2
D2
D1
D3
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 360
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page86
Next 87
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
-XP/XT5
-XS/XP5
-708
AWG24
0,23mm2
WH
BK
1
B5
BU
BN
2
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RD
3
D5
OG
OG
4
A6
WH
YE
5
B6
GN
GN
6
C6
WH
BU
7
D6
BN
VT
8
A7
WH
GY
9
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
A8
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
CSA
A
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
CSM
M
Lab/Office:
DMRO SE/
PRN
Latest revision:
R1-CS
According to Manipulator circuit diagram 3HAC028647-009
Customer
Connection
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER SIGNAL
SINGLE CABINET
IRB 360
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page87
Next 87.1
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
CONTROLLER
6
7
FLOOR CABLE
8
MANIPULATOR
CONTROL MODULE
Customer
Connection
0,23mm2
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
AWG24 OG
625
626
627
628
629
630
631
632
633
634
635
636
-XS/XP5
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
1
2
3
4
5
6
7
8
9
10
11
12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
637
638
639
640
641
642
643
644
645
646
647
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
AWG18 OG
XP6
1
2
3
4
5
6
7
8
9
10
11
12
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
BK
648
649
650
651
652
563
654
655
656
657
658
659
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
GNYE
AWG16 GNYE
Prepared by, date:T Stålnacke 20170901
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
14
15
16
17
18
19
20
21
22
23
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
AWG18
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
Latest revision:
13
+R1 -CS
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 360
1
2
3
4
5
6
8
9
10
11
+R1 -CP
12
A
B
C
D
E
F
H
J
K
L
M
1
2
3
4
5
6
8
9
10
11
12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page87.1
Next 88
3HAC024480-011
09 Total 156
Status:
Approved
2,5mm2
R1 MP
Prepared by, date:T Stålnacke 20170901
17
24
19
26
18
25
Latest revision:
Approved by, date:Sonny Ögren 20170907
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRN
3
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 460
4
7
14
5
6
9
9
/ (23)
16
16
Status:
Approved
8 PE1
8 PE1
AWG10
GNYE
-_432 AWG12
BK
3
AWG10 GNYE
M6V
BK
1
BURD
-_430 AWG12
BK
6
8
6
M6W
-_428 AWG12
BK
5
BUGN
M6U
-_417 AWG12
-X13
7
5
BUWH
M3V
2
9
14
BUBK
BK
BK
6
6
7
-_416 AWG12
-_415 AWG12
3
M3V
M3W
BK
5
11 BNBK
4
BK
-_414 AWG12
4
5
3
M3W
BK
1
12 BNBU
31
-_413 AWG12
5
M3U
BK
-X12
BKWH
-_412 AWG12
4
4
22
M3U
BK
2
10 BU
30
-_411 AWG12
BK
6
M2V
-_410 AWG12
BK
3
14 BNRD
21
M2V
-_409 AWG12
BK
3
22 GYRD
32
M2W
-_408 AWG12
4
13 BNGN
23
M2W
1
24 GY
25
BK
5
-_407 AWG12
BK
-X11
M2U
-_406 AWG12
BK
2
15 BNWH
18
M2U
-_405 AWG12
BK
2
23 GYWH
26
M1V
-_404 AWG12
BK
6
25 OGBK
19
M1V
-_403 AWG12
BK
BK
3
18 GNWH
24
M1W
-_402 AWG12
-_401 AWG12
BK
4
26 OGBU
17
M1W
M1U
-_400 AWG12
1
16 BN
-XS/XP1
27 OGGN
Cross ref
XS1/XP1
17 GNRD
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
Cabinet module
Main servo drive unit 460
-A41.1
-X16
2
PE2
PE2
CONTROLLER
DRIVE MODULE
FLOOR CABLE
MANIPULATOR
According to Manipulator circuit diagram 3HAC036446-005
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page88
Next 89
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2
(67) /
/ (23)
-XS/XP2
-MRCO1
MANIPULATOR
0,23 mm2
R1 SMB
SDI
WH
A
A
(67) /
-MRCO 1_N
SDI-N
BU
B
(67) /
-MRCI1
B
SDO
WH
C
AXIS COMPUTER BOARD
A42-X4
(67) /
-MRCI 1_N
SDO-N
OG
D
(67) /
-MRC_0V1
D
0V
WH
WH
E
(67) /
+24V_SMB1
E
24V
GN
BN
F
F
Key pin
M
SERIAL
MEASUREMENT
BOARD
Cross ref
XS1/XP1
(64) /
DRIVE MODULE
XS40
(64) /
(64) /
(64) /
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(65) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
/ (23)
-XS/XP1
R1 MP
28
11
BU
OG
BRAKE PB
11
30 OGRD 4mm2
13
13
29 OGWH 4mm2
BU
12
BU
31 PKBK 0,75mm2
27
12
-0V BRAKE3
-_440
AWG16
Approved by, date:Sonny Ögren 20170907
0V EXT.LAMP
15
BU
Lab/Office:
DMRO SE/
PRN
Latest revision:
0V BRAKE
0V BRAKE
24V EXT.LAMP
27
32 PKBU 0,75mm2
(65) /
BRAKE RELEASE
BRAKE RELEASE
BU
15
Prepared by, date:T Stålnacke 20170901
0,75 mm2
According to Manipulator IRB 460 circuit diagram 3HAC036446-005
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 460
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page89
Next 90
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
Customer
Connection
-XP/XT6
CONTROLLER
CONTROL MODULE
Single cabinet
-713
AWG20 BK
w26
1mm2
R1 CP
-XS/XP13
BN
1
MANIPULATOR
1
2
RD
OG
2
A2
3
YE
GN
3
A3
4
GNYE
BU
VT
4
24V
D1
A1
A4
0V
D6
24V
D3
0V
D4
PE
SH
-XP/XT5.1
B1
BN
1
B2
RD
2
YE
4
GN
5
BU
6
VT
7
8
9
-712
AWG24
1/WH
1/BU
2/WH
10
2/OG
11
12
BKog
0,23mm2
bu
0,23mm2
R1 CS
B1
B2
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
W27
BK
og
B11
0,23mm2
B12
WHgn 0,23mm2
gn
B13
0,23mm2
GN
AWG24
BN
AWG24
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
W28
B14
C19
C21
B7
B8
B9
B10
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
-XP/XT5.2
3/WH
B3
3/GN
1
B4
4/WH
2
B5
4/BN
3
4
5
6
-711
AWG24
B6
GY
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BK
WH/BN
7
8
WH/RD
WH/OG
9
10
WH/YE
WH/GN
11
or PK
or Light GN
12
-XP/XT5.3
-713
AWG20
2
4
6
WH/BK
WH/RD
WH/YE
WH/GN
7
8
WH/BU
WH/VT
9
10
WH/GY
BN/BK
11
or Light GN
or RD/BK
12
AWG16
bn
AWG24
BN
AWG24
RD
AWG24
OG
AWG24
RD
AWG24
RD
AWG24
B4
B5
B6
C16
C17
C18
Approved by, date:Sonny Ögren 20170907
0,23mm2
WHgy 0,23mm2
CS
CS
CS
CS
CS
CS
CS
CS
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
GNYE
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
WH
B3
WHbn 0,23mm2
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
WH/OG
5
AWG24
W27
WH/BN
3
AWG24
GN
C20
GY
WH
1
WH
According to Manipulator IRB 660, 760 circuit diagram 3HAC025691-001
According to Manipulator IRB 460 circuit diagram 3HAC036446-005
-711
AWG24
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
IRB460, 660, 760
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page90
Next 91
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
OPTION : DEVICENET
A35
(111.1)
(120.1)
(125.1)
(109.1)
(118.1)
(128.1)
-X2
-707
2/BK
V-
1/BU
CAN_L
Bare wire
1/WH
CAN_L
A4
SHIELD
2/RD
CAN_H
A3
RD
V+
+24V CAN
F1
B22
AWG22
-XS/XP13
-709
1/RD
RD
RXD/TXD-P
2
F5
1/GN
RXD/TXD-P
A5
GN
RXD/TXD-N
1A
+R1 CP/CS
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRN
Latest revision:
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
C-BUS/P-BUS/ to CP/CS
IRB460, 660, 760
According to Manipulator IRB 660, 760 circuit diagram 3HAC025691-001
According to Manipulator IRB 460 circuit diagram 3HAC036446-005
WH
CAN_H
5
Prepared by, date:T Stålnacke 20170901
B23
BU
F3
4
1B
R1 CP/CS
0V
AWG24
BK
F4
2
A33
OPTION : PROFIBUS
-(DP-M)1
Option: 803-4
AWG22
-XS/XP13
F2
1
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page91
Next 92
3HAC024480-011
09 Total 156
Status:
Approved
+R1 MP
Prepared by, date:T Stålnacke 20170901
17
24
19
26
18
25
Latest revision:
Approved by, date:Sonny Ögren 20170907
23
32
21
30
22
Lab/Office:
DMRO SE/
PRN
31
3
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 660, 760
4
7
14
5
6
9
Status:
Approved
/ (23)
AWG10
AWG10
16
16
GNYE
GNYE
-_432 AWG12
BK
3
FLOOR CABLE
9
M6V
1
BURD
6
BK
-X16
-_430 AWG12
BK
5
M6W
-_428 AWG12
BK
6
8
5
M6U
-_417 AWG12
BK
2
BUGN
14
M3V
-_416 AWG12
BK
6
7
7
M3V
-_415 AWG12
BK
3
BUWH
4
M3W
-_414 AWG12
4
9
3
M3W
BK
1
BUBK
28
-_413 AWG12
BK
-X13
M3U
-_412 AWG12
BK
2
6
29
M3U
-_426 AWG12
3
11 BNBK
20
M5V
1
BK
31
BK
-X15
-_425 AWG12
BK
5
M5W
-_424 AWG12
BK
5
5
22
M5U
-_411 AWG12
2
12 BNBU
30
M2V
BK
6
BKWH
21
-_410 AWG12
BK
3
M2V
-_409 AWG12
BK
4
4
32
M2W
-_408 AWG12
4
10 BU
23
M2W
1
14 BNRD
2
BK
-X12
-_407 AWG12
BK
2
M2U
-_406 AWG12
BK
3
22 GYRD
10
M2U
-_422 AWG12
3
13 BNGN
1
M4V
1
24 GY
25
BK
-X14
-_420 AWG12
BK
5
M4U
-_418 AWG12
BK
2
15 BNWH
18
M4U
-_405 AWG12
BK
2
23 GYWH
26
M1V
-_404 AWG12
BK
6
25 OGBK
19
M1V
-_403 AWG12
BK
3
18 GNWH
24
M1W
-_402 AWG12
BK
BK
4
26 OGBU
17
M1W
-_401 AWG12
-_400 AWG12
1
16 BN
-XS/XP1
M1U
M1U
-X11
27 OGGN
Cross ref
XS1/XP1
17 GNRD
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
Cabinet module
MAIN SERVO DRIVE UNIT
A41.1
2
8 PE1
PE2
8 PE1
PE2
CONTROLLER
DRIVE MODULE
MANIPULATOR
According to Manipulator circuit diagram 3HAC025691-001
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page92
Next 93
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
FLOOR CABLE
MANIPULATOR
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2
/ (23)
0,23 mm2
+R1 SMB
(67) /
-XS/XP2
-MRCO1
WH
SDI
A
(67) /
A
BU
-MRCO 1_N
SDI-N
B
(67) /
B
WH
-MRCI1
SDO
C
OG
-MRCI 1_N
(67) /
SDO-N
D
WH
-MRC_0V1
(67) /
D
0V
WH
E
(67) /
E
GN
+24V_SMB1
24V
BN
F
F
-MRC_0V2
(67) /
SERIAL
MEASUREMENT
BOARD
G
H
-MRC_0V3
(67) /
J
AWG16
-C1
BU
EXT.LAMP
AWG16
L
-DP1
1
BU
EXT.LAMP
RD
L
1
M
2
BU
AWG16
-EXT. LAMP
(64) /
DRIVE MODULE
XP40
(64) /
(64) /
(64) /
-BRAKEPB
-BRAKEREL1
-_434
-_435
AWG16
AWG16
AWG16
BU
BU
BU
-0V BRAKE4
-_437
AWG16
BU
(65) /
(65) /
-PTC1
-PTC 1 ret
-0V BRAKE3
-_439
-_440
-_438
AWG16
AWG16
AWG16
-XS/XP1
Approved by, date:Sonny Ögren 20170907
4,0 mm2
13
29 OGWH
4,0 mm2
12
BU
12
31 PKBK
0,75 mm2
32 PKWH
0,75 mm2
27
BU
BRAKE PB
0,75 mm2
11
28 OG
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
0V BRAKE
PTC
27
15
0V PTC
15
BU
Lab/Office:
DMRO SE/
PRN
Latest revision:
30 OGRD
13
AWG16
(65) /
+R1 MP
/ (23)
BU
-_436
CONTACTOR UNIT
A43-X5
Cross ref
XS1/XP1
11
-BRAKEREL2
(65) /
Prepared by, date:T Stålnacke 20170901
-_433
According to Manipulator IRB 660, 760 circuit diagram 3HAC025691-001
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AXIS COMPUTER BOARD
A42-X4
C
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 660, 760
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page93
Next 93.5
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Cabinet module
MAIN SERVO DRIVE UNIT
A41.1
A1
A3
A5
A7
A9
A13
A11
A15
B3
B5
B7
B9
AWG16
B10
AWG16 GNYE
AWG16 GNYE
-_432
AWG16
-_430
AWG16
B8
2
BK
3
BK
1
BK
-X16
-_428
AWG16
-_426
AWG16
B6
BK
2
BK
3
-_425
AWG16
-_424
AWG16
B4
1
BK
-X15
-_422
AWG16
-_420
AWG16
B1
2
BK
3
BK
1
BK
-X14
-_418
AWG16
BK
2
-_416
AWG16
BK
3
-_414
AWG16
/ (23)
XS/XP1
1
-_412
AWG16
-_410
AWG16
-_408
AWG16
-X13
BK
2
BK
3
BK
1
BK
-X12
-_406
-_404
AWG16
BK
AWG16
-_402
-_400
Cross ref
XS1/XP1
2
B11
PE1
PE2
DRIVE MODULE
MW6
MV6
MU6
MW5
MV5
MU5
MW4
MV4
MU4
MW3
MV3
MU3
MW2
MV2
MU2
MW1
MV1
MU1
AWG16
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16
BK
3
BK
1
-X11
MANIPULATOR
-MP1+R1
1
2
5
3
4
8
6
9
10
15
16
19
17
21
22
20
23
24
PE1
PE2
According to Manipulator circuit diagram 3HAC046307-003
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 1200
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page93.5
Next 93.6
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS2 -XP2
A
B
C
D
E
A
B
C
D
E
+24V_SMB1
F
F
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
E
WH
(67) /
GN
24V
F
BN
Cross ref
XS1/XP1
-EXT. LAMP
-_433
AWG16
-BRAKEPB
-_434
AWG16
(64) /
-BRAKEREL1
-_435
(64) /
-BRAKEREL2
-_436
(64) /
DRIVE MODULE
X40
(64) /
(65) /
CONTACTOR UNIT
A43-X5
AWG16
-XS1 -XP1
C7
OG
BU
B16
B16
OGWH
AWG16
BU
B12
B12
GYBK
AWG16
BU
B13
B13
GYBU
AWG16
BU
B14
B14
-PTC1
-_439
AWG16
BU
C2
C2
-PTC 1 ret
-_440
AWG16
BU
C1
C1
-0V BRAKE3
-_437
AWG16
BU
B15
B15
D2
D2
D1
D1
D3
D3
D4
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Approved by, date:Sonny Ögren 20170907
R1-MP
C7
-_438
(65) /
Prepared by, date:T Stålnacke 20170901
/ (23)
-0V BRAKE4
(65) /
(65) /
ENCODER
INTERFACE
BOARD
14
EXT LAMP
11
BRAKE PB
13
24V BRAKE REL
18
24V BRAKE REL
12
0V BRAKE
7
0V BRAKE
GYGN
OGRD
AWG16 BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
G
H
J
According to Manipulator circuit diagram 3HAC046307-003
AXIS COMPUTER BOARD
A42-X4
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
MANIPULATOR
0,23 mm2
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 1200
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page93.6
Next 93.7
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
-XP/XT5
-XS/XP5
-708
AWG24
0,23mm2
1
B5
BU
BN
2
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RD
3
D5
OG
OG
4
A6
WH
YE
5
B6
GN
GN
6
C6
WH
BU
7
D6
BN
VT
8
A7
WH
GY
9
B7
GY
WH
10
+R1-CS
WH
BK
C7
A
B
C
D
E
F
G
H
J
K
WH/BK
11
D7
According to Manipulator circuit diagram 3HAC046307-003
Customer
Connection
WH/BN
12
A8
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER SIGNAL
SINGLE CABINET
IRB 1200
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page93.7
Next 94
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Cabinet module
MAIN SERVO DRIVE UNIT
-A41
1
AWG16
AWG10
AWG10
GNYE
-_424
AWG16
BK
3
BK
2
-_425
AWG16
-_426
AWG16
-_416
AWG16
-X15
BK
2
BK
3
BK
1
-_414
AWG16
-_412
AWG16
-_428
AWG16
-X13
BK
1
BK
3
BK
2
-_430
AWG16
-_432
AWG16
-_422
AWG16
-X16
BK
2
BK
3
BK
1
-_420
AWG16
-_418
AWG16
-_406
AWG16
-_408
-X14
BK
1
BK
3
BK
2
BK
AWG16
-_410
AWG16
-_404
AWG16
-_402
AWG16
-_400
-X12
R1-MP
A1
A2
B8
B7
B6
PE1
PE2
A7
PE1
PE2
DRIVE MODULE
BNGN
B1
BNRD
A15
BNWH
A13
BUWH
B9
BURD
B10
BUGN
B11
BN
B5
GNRD
B4
GNWH
BU
B3
BNBU
A7
BNBK
A9
BK
D2
D1
A4
A10
A9
A8
B10
D7
D8
D3
D4
B1
According to Manipulator circuit diagram 3HAC02803-3
Lab/Office:
IRC5 DESIGN 14 Rel: 17.2
DMRO SE/
PRN
SERVO DRIVE SYSTEM
IRB 1410
Approved by, date:Sonny Ögren 20170907
D9
M5R
M5S
M5T
M3T
M3S
M3R
M6R
M6S
M6T
M4T
M4S
M4R
M2R
M2S
M2T
A3
Latest revision:
Prepared by, date:T Stålnacke 20170901
A11
BKWH
A5
M1T
M1S
M1R
FLOOR CABLE
A3
BUBK
A1
BKRD
-XS/XP1
BKGN
/ (23)
BKBU
Cross ref
XS1/XP1
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
2
BK
3
BK
1
BK
-X11
D10
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94
Next 95
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
A
B
C
D
MANIPULATOR
0,23 mm2
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
(67) /
E
WH
E
+24V_SMB1
24V
GN
BN
F
F
-MRC_0V2
(67) /
G
-MRC_0V3
(67) /
H
K
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
J
GY
J
K
RD
0V
BATSUP
BATLD
L
L
AWG16
Cross ref
XS1/XP1
-EXT. LAMP
-_433
AWG16
-BRAKEPB
-_434
AWG16
BU
(64) /
-BRAKEREL1
-_435
AWG16
BU
(64) /
-BRAKEREL2
-_436
AWG16
BU
(64) /
(64) /
DRIVE MODULE
X40
/ (23)
R1-MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(65) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
AWG16
GYGN
B14
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(65) /
C8
BU
-PTC1
(65) /
(65) /
-_438
SERIAL
MEASUREMENT
BOARD
C10
OGBU
C2
B9
OGBK
C1
B2
According to Manipulator circuit diagram 3HAC02803-3
AXIS COMPUTER BOARD
A42-X4
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS/XP2
OGRD
B15
B7
GYWH
D2
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
C1
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 1410
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page95
Next 96
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
Customer
Connection
-XS/XP5
-708
AWG24
0,23mm2
R1-CS
WH
BK
1
B5
BU
BN
2
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
RD
3
D5
OG
OG
4
A6
WH
YE
5
B6
GN
GN
6
C6
WH
BU
7
D6
BN
VT
8
A7
WH
GY
9
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
A8
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
CSM
M
Lab/Office:
DMRO SE/
PRN
Latest revision:
CSA
A
According to Manipulator circuit diagram 3HAC02803-3
-XP/XT5
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER SIGNALS
SINGLE CABINET
IRB 1410
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page96
Next 97
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
Cabinet module
MAIN SERVO DRIVE UNIT
A41.1
A1
A3
A5
A7
A9
A13
A11
A15
B3
B4
B6
B7
B9
AWG16
B10
AWG16 GNYE
AWG16 GNYE
-_432
AWG16
-_430
AWG16
B8
2
BK
3
BK
1
BK
-X16
-_428
AWG16
-_426
AWG16
-_425
AWG16
B5
2
BK
3
BK
1
BK
-X15
-_424
AWG16
-_422
AWG16
-_420
AWG16
B1
2
BK
3
BK
1
BK
-X14
-_418
AWG16
BK
2
-_416
AWG16
BK
3
-_414
AWG16
/ (23)
XS/XP1
1
-_412
AWG16
-_410
AWG16
-_408
AWG16
-X13
BK
2
BK
3
BK
1
BK
-X12
-_406
-_404
AWG16
BK
AWG16
-_402
-_400
Cross ref
XS1/XP1
2
B11
PE1
PE2
DRIVE MODULE
MW6
MV6
MU6
MW5
MV5
MU5
MW4
MV4
MU4
MW3
MV3
MU3
MW2
MV2
MU2
MW1
MV1
MU1
AWG16
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG16
BK
3
BK
1
-X11
MANIPULATOR
R1.MP
1
2
5
3
4
8
6
9
10
15
16
19
17
21
22
20
23
24
PE1
PE2
According to Manipulator circuit diagram 3HAC039498-007
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 1520
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page97
Next 98
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
AXIS COMPUTER BOARD
A42-X4
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
MANIPULATOR
0,23 mm2
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS/XP2
A
B
C
D
E
(67) /
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
E
WH
GN
+24V_SMB1
F
24V
BN
F
-MRC_0V2
(67) /
G
H
-MRC_0V3
(67) /
WH
GY
RD
J
K
L
L
KEYPIN
Cross ref
XS1/XP1
-EXT. LAMP
BU
-BRAKEPB
BU
(64) /
-BRAKEREL1
BU
(64) /
-BRAKEREL2
BU
(64) /
AWG16
/ (23)
R1-MP
-XS/XP1
OG
C7
(64) /
DRIVE MODULE
X40
14
OGWH
B16
11
GYBK
B12
13
GYBU
B13
(65) /
-0V BRAKE4
18
BU
GYGN
B14
CONTACTOR UNIT
A43-X5
-PTC1
BU
-PTC 1 ret
BU
-0V BRAKE3
BU
(65) /
According to Manipulator circuit diagram 3HAC039498-007
M
12
C2
(65) /
C1
(65) /
OGRD
B15
(62) /
-A43-X21.2
BU
(62) /
-A43-X21.4
BU
(62) /
-A43-X21.3
BU
(62) /
-A43-X21.1
BU
7
D2
CONTACTOR UNIT
A43-X21
D1
D3
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
AWG16 BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
K
0V
BATSUP
BATLD
J
SERIAL
MEASUREMENT
BOARD
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 1520
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98
Next 99
3HAC024480-011
09 Total 156
Status:
Approved
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Prepared by, date:T Stålnacke 20170901
Latest revision:
Approved by, date:Sonny Ögren 20170907
3
4
5
Lab/Office:
DMRO SE/
PRN
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER SIGNALS
IRB 1520
6
7
A
B
C
D
E
F
G
H
J
K
H
J
K
Status:
Approved
According to Manipulator circuit diagram 3HAC039498-007
2
Customer connection Signal
Included with option Power source RPS_400
1
8
MANIPULATOR
R1.CS
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page99
Next 100
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
A41.1
GNYE
GNYE
AWG10
DRIVE MODULE
B6
PE1
PE2
A7
PE1
PE2
BNGN
BNRD
B7
AWG10
-_424 AWG16
-_425 AWG16
B8
BNWH
B1
1
BK
3
BK
2
BK
-X15
-_426 AWG16
-_416 AWG16
BURD
BN
A15
BUWH
-_414 AWG16
A13
BUGN
B9
2
BK
3
BK
1
BK
-X13
-_412 AWG16
-_428 AWG16
B10
GNRD
B11
GNWH
1
BK
3
BK
2
-_430 AWG16
-_432 AWG16
BK
-X16
B5
BNBU
B4
BNBK
B3
-_422 AWG16
-_420 AWG16
-_418 AWG16
A7
2
BK
3
BK
1
BK
-X14
BU
-_408 AWG16
-_406 AWG16
A9
BK
BUBK
A11
BKWH
A5
1
BK
3
BK
2
BK
-X12
-_410 AWG16
-_404 AWG16
A3
BKGN
BKBU
AWG16
A1
BKRD
-XS/XP1
-_402 AWG16
-_400 AWG16
/ (23)
A1
A2
A3
D2
D1
A4
A10
A9
A8
B10
D7
D8
D3
D4
B1
D9
M5U
M5V
M5W
M3W
M3V
M3U
M6U
M6V
M6W
M4W
M4V
M4U
M2U
M2V
M2W
M1W
M1V
Floor cable
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Cross ref
XS1/XP1
2
BK
3
BK
1
BK
-X11
D10
R1-MP
MANIPULATOR
IRB 1600
According to Manipulator circuit diagram 3HAC021351-003
Lab/Office:
IRC5 DESIGN 14 Rel: 17.2
DMRO SE/
PRN
SERVO DRIVE UNIT
IRB 1600/1660
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page100
Next 101
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
Cross ref XS2/XP2
AXIS COMPUTER BOARD
A42-X4
DRIVE MODULE
MANIPULATOR
0,23 mm2
/ (23)
-XS/XP2
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
A
B
C
D
E
(67) /
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
E
WH
+24V_SMB1
GN
F
24V
BN
F
-MRC_0V2
(67) /
G
H
-MRC_0V3
(67) /
WH
GY
RD
J
K
L
L
KEYPIN
M
According to Manipulator circuit diagram 3HAC021351-003
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
K
0V
BATSUP
BATLD
J
SERIAL
MEASUREMENT
BOARD
AWG16
-EXT. LAMP
-_433
Cross ref
XS1/XP1
AWG16 BU
-BRAKEPB
-_434
AWG16
BU
(64) /
-BRAKEREL1
-_435
AWG16
BU
(64) /
-BRAKEREL2
-_436
AWG16
BU
(64) /
(64) /
DRIVE MODULE
X40
/ (23)
R1-MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(65) /
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(65) /
(65) /
GYGN
B14
-PTC1
CONTACTOR UNIT
A43-X5
(65) /
-_438
-0V BRAKE4
C8
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
CONTACTOR UNIT
A43-X21
(62) /
-A43-X21.2
LIM 1A
-_441
AWG16
BU
(62) /
-A43-X21.4
LIM 2A
-_442
AWG16
BU
(62) /
-A43-X21.3
LIM 2B
-_443
AWG16
BU
(62) /
-A43-X21.1
LIM 1B
-_444
AWG16
BU
B7
GYWH
D2
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
C1
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 1600/1660
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page101
Next 102
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
Customer
Connection
1
2
3
4
5
6
7
8
9
10
11
12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-XS/XP5
-709
AWG24
AWG18
R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
A1
BN
B1
RD
C1
OG
D1
YE
A2
GN
B2
BU
C2
VT
D2
GY
A3
WH
B3
WH/BK
C3
WH/BN
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPH
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
B5
BN
C5
RD
D5
OG
A6
YE
B6
GN
C6
BU
D6
VT
A7
GY
B7
WH
C7
WH/BK
D7
WH/BN
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
B8
WH/OG
WH/YE
or PK
C8
D8
WH/GN
A9
WH/BU
B9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 1600/1660
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
According to Manipulator circuit diagram 3HAC021351-003
-XP/XT6
CONTROL MODULE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page102
Next 103
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
-A41.1-6
R1 MP
GNYE
GNYE
AWG10
B6
PE1
PE2
A7
PE1
PE2
DRIVE MODULE
BNRD
B7
AWG10
-424 AWG14
-425 AWG14
B8
BNWH
B1
1
BK
2
BK
3
BK
X15
-426 AWG14
BK
A15
BURD
BN
-416 AWG14
-414 AWG14
A13
BUWH
B9
3
BK
2
BK
1
BUGN
B10
-X13
-412 AWG14
BK
-428 AWG14
BK
1
GNRD
BNBU
2
B11
GNWH
B5
3
-430 AWG14
-432 AWG14
-422 AWG14
-420 AWG14
B4
BNBK
B3
X16
BK
3
BK
2
BK
1
BK
A7
BU
BK
-X14
-418 AWG14
-406 AWG14
A9
BKWH
A11
BK
1
BK
-408 AWG14
BK
-410 AWG14
-404 AWG14
A5
A2
A3
D2
D1
A4
A10
A9
A8
B10
D7
D8
D3
D4
According to Manipulator circuit diagram 3HAC6670-3
Lab/Office:
IRC5 DESIGN 14 Rel: 17.2
DMRO SE/
PRN
SERVO DRIVE UNIT
IRB 2400
Approved by, date:Sonny Ögren 20170907
B1
D9
M5U
M5V
M5W
M3W
M3V
M3U
M6U
M6V
M6W
M4W
M4V
M4U
M2U
M2V
M2W
M1W
M1V
A1
Latest revision:
Prepared by, date:T Stålnacke 20170901
2
BUBK
BKBU
M1U
FLOOR CABLE
A3
BKGN
A1
BKRD
-XS/XP1
-402 AWG14
-400 AWG14
/ (23)
3
-X12
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Cross ref
XS1/XP1
3
BK
2
BK
1
BK
-X11
D10
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page103
Next 104
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
AXIS COMPUTER BOARD
A42-X4
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2 / (23)
-XS/XP2
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
A
B
C
D
MANIPULATOR
0,23 mm2
E
WH
E
(67) /
R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
+24V_SMB1
GN
24V
BN
F
-MRC_0V2
(67) /
G
H
J
G
-MRC_0V3
(67) /
H
J
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F
SERIAL
MEASUREMENT
BOARD
K
WH
GY
RD
K
0V
BATSUP
BATLD
L
L
KEYPIN
M
AWG16
-EXT. LAMP
-433
Cross ref
XS1/XP1
AWG16 BU
-BRAKEPB
-434
AWG16
BU
(64) /
-BRAKEREL1
-435
AWG16
BU
(64) /
-BRAKEREL2
-436
AWG16
BU
(64) /
DRIVE MODULE
X40
(64) /
/ (23)
R1 MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(65) /
AWG16
BU
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(65) /
(65) /
GYGN
B14
-PTC1
CONTACTOR UNIT
A43-X5
(65) /
-438
-0V BRAKE4
C8
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
(62) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-441
AWG16
B7
BU
GYWH
D2
(62) /
-A43-X21.4
LIM 2A
-442
AWG16
BU
(62) /
-A43-X21.3
LIM 2B
-443
AWG16
BU
(62) /
-A43-X21.1
LIM 1B
-444
AWG16
BU
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
C1
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 2400
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page104
Next 105
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
CONTROLLER
8
MANIPULATOR
CONTROL MODULE
Customer
Connection
-XP/XT6
-XS/XP5
-709
AWG24
1
2
3
4
5
6
7
8
9
10
11
12
AWG18
BN
A1
RD
B1
OG
C1
YE
D1
GN
A2
BU
B2
VT
C2
GY
D2
WH
A3
WH/BK
B3
WH/BN
R1 CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
BN
B5
RD
C5
OG
D5
YE
A6
GN
B6
BU
C6
VT
D6
GY
A7
WH
B7
WH/BK
C7
WH/BN
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
WH/OG
WH/YE
or PK
B8
C8
WH/GN
D8
WH/BU
A9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 2400
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page105
Next 106
3HAC024480-011
09 Total 156
Status:
Approved
2,5mm2
R1 MP
Prepared by, date:T Stålnacke 20170901
17
24
19
26
18
Latest revision:
Approved by, date:Sonny Ögren 20170907
BKGN
2
1
10
2
25
23
32
21
30
22
Lab/Office:
DMRO SE/
PRN
20
29
28
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 2600
31
3
4
7
14
5
9
9
Status:
Approved
BURD
16
16
8 PE1
8 PE1
GNYE
GNYE
-_432 AWG12
BK
3
AWG10
AWG10
M6V
BK
1
8
6
-_430 AWG12
BK
5
M6W
-_428 AWG12
BK
-X13
BUGN
M6U
-_417 AWG12
6
7
5
BUWH
M3V
BK
2
9
14
BUBK
-_416 AWG12
BK
6
6
7
M3V
-_415 AWG12
3
11 BNBK
4
M3W
BK
4
BK
3
-_414 AWG12
BK
1
M3W
-_413 AWG12
BK
5
5
28
M3U
-_412 AWG12
2
12 BNBU
29
M3U
BK
3
BKWH
20
-_426 AWG12
BK
1
M5V
-_425 AWG12
-X15
4
31
M5W
BK
5
10 BU
22
-_424 AWG12
2
M5U
BK
4
19 GYBK
30
-_411 AWG12
BK
6
M2V
-_410 AWG12
BK
-X12
21 GYGN
21
M2V
-_409 AWG12
3
20 GYBU
32
M2W
BK
4
14 BNRD
23
-_408 AWG12
BK
1
M2W
-_407 AWG12
BK
3
22 GYRD
2
M2U
-_406 AWG12
2
13 BNGN
10
M2U
BK
3
24 GY
1
-_422 AWG12
1
M4V
BK
-X14
15 BNWH
25
-_420 AWG12
BK
5
M4W
-_418 AWG12
2
23 GYWH
BKRD
3
18
M4U
BK
2
BKBU
-_405 AWG12
BK
-X11
1
26
M1V
-_404 AWG12
BK
6
25 OGBK
19
M1V
-_403 AWG12
BK
BK
3
18 GNWH
24
M1W
-_402 AWG12
-_401 AWG12
BK
4
26 OGBU
17
M1W
M1U
-_400 AWG12
1
16 BN
-XS/XP1
27 OGGN
Cross ref
XS1/XP1
17 GNRD
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
A41.1
Main servo drive unit
-X16
2
/ (23)
PE2
DRIVE MODULE
6
MANIPULATOR
PE2
According to Manipulator circuit diagram 3HAC029570-007
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page106
Next 107
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2
(67) /
/ (23)
MANIPULATOR
0,23 mm2
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
A
A
BU
-MRCO 1_N
SDI-N
B
(67) /
B
-MRCI1
WH
SDO
C
AXIS COMPUTER BOARD
A42-X4
(67) /
-MRCI 1_N
OG
SDO-N
D
(67) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C
D
-MRC_0V1
WH
0V
WH
E
(67) /
+24V_SMB1
E
GN
24V
BN
F
(67) /
F
-MRC_0V2
G
G
H
(67) /
H
-MRC_0V3
BATT-
WH
J
J
GY
BATT+
K
K
RD
BATT LOAD
L
L
Key pin
M
Cross ref
XS1/XP1
(64) /
DRIVE MODULE
XS40
(64) /
(64) /
(64) /
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(65) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
/ (23)
-XS/XP1
R1 MP
30
OG
0,75mm2
28 OGRD 4mm2
BU
13
13
29 OGWH 4mm2
BU
12
31 PKBK 0,75mm2
BU
27
12
-0V BRAKE3
-_440
AWG16
Approved by, date:Sonny Ögren 20170907
0V BRAKE
0V BRAKE
EXT.LAMP
27
0V BRAKE
15
BU
Lab/Office:
DMRO SE/
PRN
Latest revision:
BRAKE RELEASE
BRAKE RELEASE
BU
15
Prepared by, date:T Stålnacke 20170901
BRAKE PB
11
11
32 PKBU 0,75mm2
(65) /
SERIAL
MEASUREMENT
BOARD
According to Manipulator diagram 3HAC029570-007
(67) /
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page107
Next 108
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
MANIPULATOR
-713
AWG20
1mm2
-XS/XP13
1
BK
BN
1
w26
D1
A1
2
RD
OG
2
A2
3
YE
GN
3
A3
4
GNYE
BU
VT
4
A4
D6
D3
D4
CPH
SH
-XP/XT5.1
-711
AWG24
B2
RD
2
YE
4
GN
5
BU
6
VT
7
8
9
-712
AWG24
1/WH
1/BU
2/WH
10
2/OG
11
12
BKog
0,23mm2
bu
0,23mm2
og
gn
0,23mm2
gn
0,23mm2
bn
0,23mm2
1
B4
B5
4/BN
-711
AWG24
B6
GY
WH
WH/BK
WH/BN
8
WH/RD
WH/OG
9
10
WH/YE
WH/GN
11
or PK
or Light GN
12
-XP/XT5.3
2
-713
AWG20
4
6
WH/BK
WH/RD
WH/YE
WH/GN
7
8
WH/BU
WH/VT
9
10
or Light GN
or RD/BK
AWG16 GNYE
WH/GY
BN/BK
11
12
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
RDog
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
0,23mm2
AWG24
WH
AWG24
OG
AWG24
B8
B9
CS
CS
CS
CS
WH
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
B3
B4
B5
Approved by, date:Sonny Ögren 20170907
CS
CS
CS
CS
B6
C16
C17
C18
C20
B22
B23
CS
CS
CS
B24
B25
bn
0,23mm2
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
AWG24
BU
WHbn 0,23mm2
WH/OG
5
C16
C17
C18
C20
B22
B23
B24
B25
GY
WH/BN
3
WH
W27
WH
1
B14
C19
C21
B7
B10
B3
4/WH
2
3
7
B13
CS
CS
CS
CS
CS
CS
W28
3/GN
6
B12
WHgn 0,23mm2
3/WH
5
B2
B11
0,23mm2
-XP/XT5.2
4
B1
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
B1
CPA_ /
CPE_ /
CPB_ /
CPF_ /
CPC_ /
CPJ_ /
CPD_ /
CPK_ /
D7
W27
BK
BN
1
CP/CS
R1
According to Manipulator diagram 3HAC029570-007
Customer
Connection
-XP/XT6
CONTROLLER
CONTROL MODULE
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
IRB2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page108
Next 109
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
MANIPULATOR
AWG18
-XP/XT6
-713
AWG20
1
-XS/XP13
1
A1
BK
2
A2
RD
3
A3
YE
4
GNYE
A4
BU
VT
-XP/XT5.1
-711
AWG24
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
3
YE
4
GN
5
BU
6
VT
7
-712
8
AWG24
9
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
RD
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG24
BK
BN
1
1/WH
1/BU
2/WH
10
2/OG
11
CP/CSV
D3
GN
4
CP/CSF
D6
OG
3
CP/CSE
D1
BN
2
R1 CP/CS
12
D4
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
B10
-XP/XT5.2
3/WH
B3
3/GN
1
B4
4/WH
2
B5
4/BN
3
4
5
-711
GY
AWG24
WH
WH/BN
7
WH/RD
8
WH/OG
9
WH/YE
10
WH/GN
11
or PK
or Light GN
12
-XP/XT5.3
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
B6
C16
C17
C18
C20
BK
BU
B24
B25
WH/BK
2
WH/BN
3
WH/RD
4
WH/OG
5
WH/YE
6
WH/GN
7
WH/BU
8
WH/VT
9
WH/GY
10
BN/BK
11
or Light GN
or RD/BK
12
//DEVICENET acc. to page
(91.1)
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
1
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
Approved by, date:Sonny Ögren 20170907
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12
GNYE
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
B4
B5
CS
CS
CS
CS
-713
AWG20
OPTION
B3
B6
WH/BK
6
WH
GN
WH
BN
According to Manipulator diagram 3HAC029570-007
Customer
Connection
CONTROLLER
CONTROL MODULE
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
DEVICE NET
IRB2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page109
Next 110
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
XP/XT 6
-713
AWG20
1
MANIPULATOR
XS/XP13
D1
A1
A2
OG
D6
A3
GN
D3
4
GNYE
BU
-711
AWG24
1
AWG24
2
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
4
YE
5
GN
6
BU
7
VT
8
-712
AWG24
9
WH
BU
WH
OG
WH
GN
GN
BN
B1
RD
10
1/WH
1/BU
2/WH
11
2/OG
12
CP7
D4
AWG24
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
XP/XT5.1
CP6
3
YE
4
CP5
2
RD
3
CP4
1
BN
2
+R1 CP/CS
AWG18
BK
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
-711
AWG24
5
6
B6
GY
WH
WH/BK
7
WH/BN
8
WH/RD
9
WH/OG
10
or PK
or Light GN
WH/YE
11
WH/GN
12
XP/XT5.3
-713
AWG20
1
2
WH/BK
WH/BN
4
WH/RD
5
WH/OG
6
WH/YE
7
WH/GN
8
WH/BU
9
WH/VT
WH/GY or Light GN
BN/BK or RD/BK
10
11
12
AWG16
OPTION
//PROFIBUS acc. to
(111.1)
Approved by, date:Sonny Ögren 20170907
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
GNYE
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
GY
WH
3
WH
GN
WH
BN
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
PROFI BUS
IRB 2600
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC029570-007
Customer
Connection
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page110
Next 111
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
Customer
Connection
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
OPTION : DEVICENET
MANIPULATOR
Additional sheet (91.1) (120.1) (125.1) (109.1) (118.1) (128.1)
A35
-707
AWG22
-XS/XP13
V-
2/BK
F2
2
0V
B23
BU
CAN_L
1/BU
R1 CP/CS
AWG24
BK
CAN_L
F4
(40) /
A35
3
Bare wire
4
1/WH
A4
SHIELD
WH
CAN_H
F3
5
RD
V+
2/RD
CAN_H
A3
+24V CAN
B22
AWG22
XP9
(23) /
(23) /
Option: ProfiNet / Ethernet IP
(23) /
A31
OPTION : PROFIBUS -(DP-M)1
Option: 803-4
Additional sheet (110.1)
1/RD
1B
(38) /
A31.3
F5
1/GN
3
3
TX-
4
4
RX-
RXD/TXD-P
A5
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRN
Approved by, date:Sonny Ögren 20170907
RX+
+R1 CP/CS
GN
RXD/TXD-N
1A
2
RD
RXD/TXD-P
2
Latest revision:
Prepared by, date:T Stålnacke 20170901
AWG22
-XS/XP13
-709
2
BU
4
5.RXTX-
1
OG
3
5.TXRX-
-R1.CBUS
TX+
1
WH
2
5.RXTX+
(23) /
YE
1
5.TXRX+
ProfiNet//Ethernet
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
F1
According to Manipulator diagram 3HAC029570-007
1
IRC5 DESIGN 14 Rel: 17.2
DevNet/PofiNet/Ethernet/Profibus addition to CP/CS
IRB2600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page111
Next 112
3HAC024480-011
09 Total 156
Status:
Approved
AWG18 BK
R1 MP
A1
Prepared by, date:T Stålnacke 20170901
A2
A5
A6
A3
B3
A4
B5
Latest revision:
Approved by, date:Sonny Ögren 20170907
B4
A7
A8
A11 A9
A12 A10
B6
B8
B7
Lab/Office:
DMRO SE/
PRN
A13 B1
A15
A14 B2
A16
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 4400
B9
B9
PKWH
/ (23)
AWG10
AWG10
-_432 AWG16
-_430 AWG16
BK
BK
1
M6V
A13 B1
A15
A14 B2
A16
PK
BK
-X16
M6W
-_428 AWG16
-X13
PKRD
5
M6U
GYBK
B7
GNWH
2
GYGN
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-X15
GYBU
-_412
-_413
-_414
-_415
-_416
-_417
BK
4
GNRD
B8
BN
-_426 AWG16
BK
3
M3U
M3U
M3W
M3W
M3V
M3V
B6
PKBK
-_425 AWG16
1
M5V
A11 A9
A12 A10
PKGN
A8
BK
1 4 3 6 2 5
M5W
A7
-_424 AWG16
-X12
OGWH
3
M5U
B4
BNGN
A4
BNBU
2
BNWH
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-X14
BNRD
-_406
-_407
-_408
-_409
-_410
-_411
BK
2
BNBK
B5
BU
-_422 AWG16
3
M2U
M2U
M2W
M2W
M2V
M2V
B3
OGBK
BK
1
M4V
A3
-_420 AWG16
BK
1 4 3 6 2 5
OGGN
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-_418 AWG16
-_400
-_401
-_402
-_403
-_404
-_405
-X11
M4W
A6
GYWH
A5
BK
A2
BKWH
A1
BURD
BUGN
BKGN
BKBU
-XS/XP1
M4U
M1U
M1U
M1W
M1W
M1V
M1V
Cross ref
XS1/XP1
AWG16 BK
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
6
7
3
B11
B11
B10
PE1
B10
PE1
PE2
Status:
Approved
8
A41.1
MAIN SERVO DRIVE UNIT
1 4 3 6 2 5
2
PE2
DRIVE MODULE
CONTROLLER
C3
C4
C5
C6
C7
C8
C9
C11
C10 C12
MANIPULATOR
Acc. to Manipulator circuit diagram 3HAC9821-1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page112
Next 113
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2
AXIS COMPUTER BOARD
A42-X4
MANIPULATOR
/ (23)
0,23 mm2
-XS/XP2
(67) / -MRCO1
(67) / -MRCO 1_N
(67) / -MRCI1
(67) / -MRCI 1_N
(67) / -MRC_0V1
A
B
C
D
E
WH
E
(67) /
R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
GN
+24V_SMB1
24V
F
BN
F
-MRC_0V2
(67) /
G
H
J
G
-MRC_0V3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(67) /
H
J
K
WH
GY
RD
K
0V
BATSUP
BATLD
SERIAL
MEASUREMENT
BOARD
L
L
KEYPIN
-EXT. LAMP
-_433
Cross ref
XS1/XP1
AWG16
-BRAKEPB
-_434
AWG16
BU
(64) /
-BRAKEREL1
-_435
AWG16
BU
(64) /
-BRAKEREL2
-_436
AWG16
BU
(64) /
DRIVE MODULE
X40
(64) /
AWG16
/ (23)
R1 MP
-XS/XP1
WH
C16
C16
VT
B16
B16
RDBK
B12
B12
RDBU
B13
(65) /
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(65) /
(65) /
RDGN
B14
-PTC1
CONTACTOR UNIT
A43-X5
(65) /
-_438
-0V BRAKE4
B13
B14
VTGN
C2
C2
VTBU
C1
C1
VTWH
B15
(62) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-_441
AWG16
B15
BU
RD
D2
(62) /
-A43-X21.4
LIM 2A
-_442
AWG16
BU
(62) /
-A43-X21.3
LIM 2B
-_443
AWG16
BU
(62) /
-A43-X21.1
LIM 1B
-_444
AWG16
BU
D2
RDWH
D1
D1
VTBK
D3
D3
VTRD
D4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
According to Manipulator diagram 3HAC9821-1
M
D4
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 4400
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page113
Next 114
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
-XP/XT6
1
2
3
4
5
6
7
8
9
10
11
12
-XS/XP5
-W8
AWG24
AWG18
+R1
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
thoma
Peter
A1
RD
B1
OG
C1
YE
D1
GN
A2
BU
B2
VT
C2
GY
D2
WH
A3
WH/BK
B3
WH/BN
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
D3
16x2
32x0,23
-W20001
BK
0,23mm2
WHbu
BN
bu
B5
RD
WHog
C5
OG
og
D5
YE
WHgn
A6
GN
gn
B6
BU
WHbn
C6
VT
bn
D6
GY
WHgy
A7
WH
gy
B7
WH/BK
RDbu
C7
WH/BN
CP/CS
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
bu
D7
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
RDog
WH/RD
WH/OG
WH/YE
or PK
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
bn
B9
C9
RDgy
D9
A10
B10
C10
D10
gy
BKbu
bu
BKog
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
RDbn
A9
WH/VT
BN/RD
gn
D8
WH/BU
BN/BK
RDgn
C8
WH/GN
WH/GY
og
B8
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 4400
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
According to Manipulator diagram 3HAC9821-1
Customer
Connection
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page114
Next 115
3HAC024480-011
09 Total 156
Status:
Approved
+R1 MP
Prepared by, date:T Stålnacke 20170901
GNRD
OGGN
BN
OGBU
GNWH
OGBK
BKBU
BKRD
BKGN
GYWH
BNWH
GY
BNGN
GYRD
BNRD
GYBU
GYGN
GYBK
BU
BKWH
BNBU
BK
BNBK
BUBK
BUWH
BUGN
BURD
17
27
16
26
18
25
1
3
2
23
15
24
13
22
14
20
21
19
10
4
12
5
11
6
9
7
8
Cross ref
XS1/XP1
2,5mm2
FLOOR CABLE
/ (23)
AWG10
AWG10
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
-_401 AWG12
-_402 AWG12
-_403 AWG12
-_404 AWG12
-_405 AWG12
-_418 AWG12
-_420 AWG12
-_422 AWG12
-_406 AWG12
-_407 AWG12
-_408 AWG12
-_409 AWG12
-_410 AWG12
-_411 AWG12
-_424 AWG12
-_425 AWG12
-_426 AWG12
-_412 AWG12
-_413 AWG12
-_414 AWG12
-_415 AWG12
-_416 AWG12
-_417 AWG12
-_428 AWG12
-_430 AWG12
-_432 AWG12
M1U
M1W
M1W
M1V
M1V
M4U
M4W
M4V
M2U
M2U
M2W
M2W
M2V
M2V
M5U
M5W
M5V
M3U
M3U
M3W
M3W
M3V
M3V
M6U
M6W
M6V
1
-XS/XP1
4
17
17
24
3
-X11
3
6
19
24
19
2
26
5
18
26
1
25
18
Latest revision:
Approved by, date:Sonny Ögren 20170907
1
1
4
-X14
3
2
10
10
2
1
2
4
23
23
32
32
5
-X12
3
6
21
21
2
30
30
5
22
22
1
31
31
Lab/Office:
DMRO SE/
PRN
20
20
6
-X15
3
2
-X13
29
29
1
28
25
28
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 4600
3
4
3
3
4
4
7
6
7
2
14
14
5
5
5
1
6
9
Status:
Approved
3
9
16
16
8 PE1
8 PE1
GNYE
2
GNYE
BK
-_400 AWG12
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
Main servo drive unit 4600
-A41.1-8
-X16
2
DRIVE MODULE
PE2
CONTROLLER
????????
6
MANIPULATOR
PE2
According to Manipulator circuit diagram 3HAC029038-003
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115
Next 116
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE
Cross ref XS2/XP2
(67) /
/ (23)
-XS/XP2
-MRCO1
0,23 mm2
+R1 SMB
SDI
WH
A
A
(67) /
-MRCO 1_N
SDI-N
BU
B
(67) /
-MRCI1
B
WH
SDO
C
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AXIS COMPUTER BOARD
A42-X4
(67) /
C
-MRCI 1_N
OG
SDO-N
D
(67) /
-MRC_0V1
D
WH
0V
WH
E
(67) /
+24V_SMB1
24V
GN
BN
F
(67) /
E
-MRC_0V2
G
G
H
(67) /
F
-MRC_0V3
H
BATT-
WH
J
J
BATT+
GY
K
K
RD
BATT LOAD
L
L
SERIAL
MEASUREMENT
BOARD
Key pin
M
Cross ref
XS1/XP1
(64) /
DRIVE MODULE
XS40
(64) /
(64) /
(64) /
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(65) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
/ (23)
-XS/XP1
+R1 MP
30 OG
28 OGRD
BU
13
29 OGWH
12
31 PKBK
BU
AWG16
Approved by, date:Sonny Ögren 20170907
0,75 mm2
27
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
0V BRAKE
EXT.LAMP
27
BU
0,75 mm2
0V BRAKE
15
BU
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
-_440
4,0 mm2
12
32 PKBU
-0V BRAKE3
4,0 mm2
13
BU
BRAKE PB
11
11
15
(65) /
0,75 mm2
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page116
Next 117
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
CONTROLLER
Customer
Connection
-XP/XT6
6
FLOOR CABLE
7
8
MANIPULATOR
AWG18
-713
AWG20
-XS/XP13
1
BK
BN
1
D1
A1
2
RD
OG
2
A2
3
YE
GN
3
A3
4
BU
VT
4
+R1 CP/CS
A4
D6
D3
D4
CPH
CPA /
CPE /
CPB /
CPF /
CPC /
CPJ /
CPD /
CPK /
D7
-XP/XT5.1
-711
AWG24
BN
1
B2
OG
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
B1
RD
2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
YE
4
GN
5
BU
6
VT
7
8
9
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
AWG24
BK
-712
AWG24
1/WH
1/BU
2/WH
10
2/OG
11
12
WH
BU
WH
OG
B1
B2
B11
B12
B13
CS
CS
CS
CS
CS
CS
B14
C19
C21
B7
B8
B9
CS
CS
CS
CS
B10
-XP/XT5.2
3/WH
3/GN
1
B3
4/WH
2
B4
4/BN
3
4
5
6
-711
AWG24
B5
GY
B6
WH
C16
C17
C18
C20
B22
B23
B24
B25
WH/BK
WH/BN
7
8
WH/RD
WH/OG
9
10
WH/YE
WH/GN
11
or PK
or Light GN
12
-XP/XT5.3
-713
AWG20
2
WH/BK
WH/BN
3
4
WH/RD
WH/OG
5
6
WH/YE
WH/GN
7
8
WH/BU
WH/VT
9
10
WH/GY
BN/BK
11
or Light GN
or RD/BK
12
AWG16
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
B4
B5
CS
CS
CS
CS
B6
C16
C17
C18
C20
B22
B23
CS
CS
CS
B24
B25
WH
BN
WH
GY
RD
BU
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
GNYE
Lab/Office:
DMRO SE/
PRN
Latest revision:
B3
RD
OG
RD
RD
RD
GY
BK
BU
GY
WH
1
WH
GN
WH
BN
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
IRB4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page117
Next 118
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
CONTROLLER
Customer
Connection
-XP/XT6
1
CP/CSF
D6
OG
3
A3
YE
CP/CSV
D3
GN
4
CP/CSE
2
A2
RD
3
+R1 CP/CS
D1
BN
2
8
AWG18
A1
BK
7
MANIPULATOR
FLOOR CABLE
-XS/XP13
-713
AWG20
1
6
4
A4
BU
D4
VT
GNYE
-711
AWG24
BN
1
2
3
RD
B2
OG
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
GN
5
BU
6
VT
7
8
9
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
YE
4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG24
BK
-712
1/WH
AWG24
1/BU
2/WH
10
2/OG
11
12
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
B10
-XP/XT5.2
3/WH
3/GN
1
B3
4/WH
2
B4
4/BN
3
-711
GY
B6
AWG24
WH
C16
C17
C18
C20
B22
B23
B24
B25
4
5
B5
WH/BK
6
WH/BN
7
WH/RD
8
WH/OG
9
WH/YE
10
WH/GN
11
or PK
or Light GN
12
-XP/XT5.3
B3
B4
B5
RD
OG
RD
RD
CS
CS
CS
CS
B6
C16
C17
C18
C20
BK
BU
B24
B25
-713
AWG20
1
WH/BK
2
WH/BN
3
WH/RD
4
WH/OG
5
WH/YE
6
WH/GN
7
WH/BU
8
WH/VT
9
WH/GY
10
BN/BK
11
12
AWG16
//DEVICENET acc. to page
or Light GN
or RD/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12
GNYE
(91.1)
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
OPTION
WH
GN
WH
BN
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
-XP/XT5.1
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
DEVICE NET
IRB4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page118
Next 119
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
CONTROLLER
Customer
Connection
XP/XT 6
1
D1
A1
D6
CP6
3
OG
A3
YE
D3
4
GNYE
GN
4
CP5
2
A2
RD
3
CP4
1
BK
A4
BU
8
+R1 CP/CS
AWG18
BN
2
7
MANIPULATOR
FLOOR CABLE
XS/XP13
-713
AWG20
6
CP7
D4
VT
AWG24
-711
AWG24
1
2
4
OG
YE
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
B2
RD
5
GN
7
BU
8
VT
9
-712
AWG24
10
WH
BU
WH
OG
WH
GN
GN
BN
B1
BK
BN
3
AWG24
11
1/WH
1/BU
2/WH
12
2/OG
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
1
B3
3/WH
2
3/GN
3
B4
B5
4/WH
4
4/BN
5
-711
AWG24
6
7
GY
WH
WH/BK
8
WH/BN
9
WH/RD
10
WH/OG
11
WH/YE
12
or PK
or Light GN
WH/GN
XP/XT5.3
-713
AWG20
1
2
WH/BK
WH/BN
4
WH/RD
5
WH/OG
6
WH/YE
7
WH/GN
8
WH/BU
9
WH/VT
WH/GY or Light GN
BN/BK or RD/BK
10
11
12
AWG16
OPTION
//PROFIBUS acc. to (120.2)
GNYE
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
Approved by, date:Sonny Ögren 20170907
B3
B4
B5
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
B6
GY
WH
3
WH
GN
WH
BN
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
PROFI BUS
IRB 4600
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
XP/XT5.1
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page119
Next 120
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
CONTROLLER
CONTROL MODULE
6
7
8
FLOOR CABLE
MANIPULATOR
Customer
Connection
A35
OPTION : DEVICENET
Additional sheet (91.1)
(111.1) (125.1)
(109.1) (118.1)
(128.1)
(40) / A35
-707
X2
1
V-
2/BK
BK
0V
B23
BU
CAN_L
1/BU
+R1 CP/CS
AWG24
F2
CAN_L
F4
2
A4
SHIELD
Bare wire
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG22
XS/XP13
WH
CAN_H
1/WH
F3
4
RD
V+
2/RD
CAN_H
A3
+24V CAN
F1
5
B22
AWG22
XP9
5.TXRX+
(23) /
(23) /
Option: ProfiNet / Ethernet IP
1
5.TXRX-
(23) /
(23) /
5.RXTX+
5.RXTX-
R1.CBUS
YE
1
1
2
WH
2
2
3
OG
3
3
4
BU
4
4
AWG22
OPTION : PROFIBUS A31.3
-709
(DP-M)1
Option: 803-4
Additional sheet
2
1B
(125.1) (119.1) (126.1)
(38) / A31.3
1/RD
RXD/TXD-P
1/GN
Approved by, date:Sonny Ögren 20170907
TX-
RXD/TXD-P
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRN
Latest revision:
TX+
A5
GN
RXD/TXD-N
RX- ProfiNet//Ethernet
+R1 CP/CS
RD
F5
1A
Prepared by, date:T Stålnacke 20170901
XS/XP13
RX+
IRC5 DESIGN 14 Rel: 17.2
DevNet/ProfiNet/Ethernet/Profibus addition to CP/CS
IRB4600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120
Next 120.1
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
MAIN SERVO DRIVE UNIT
2
1
6
2
5
1
3
2
416
417
431
M3V
M3V
M6U
M3W 415
-X16
M3W 414
426.1
424.1
411
M2V
3
-X13
M5U
410
-X15
4
432
3
M6V
1
413
5
M3U
2
412
6
M2V
422.1
M4V
M4W 420.1
418.1
405
M1V
3
-X12
M4U
404
M1V
M1W 403
401
M1U
M1W 402
400
4
M3U
1
M5V
2
-X14
M1U
-X11
3
M5W 425.1
1
M2W 409
5
M2W 408
2
407
6
M2U
3
406
4
M2U
1
M6W 430
-A41.1
AWG14 BK
429
428
1
426
-Y5
1
425
424
423
-Y6
1
427
-Y4
1
422
420
419
-Y2
1
421
-Y3
1
418
-Y1
Cross ref / (23)
XS1/XP1
AWG14 BK
AWG10 GNYE
DRIVE MODULE
B6
B7
A7 PE1
PE2
BU/RD
B9
BU/WH
D11
BU/GN
B10
GY/BU
D12
GN/RD
A9
GY/GN
C11
GN/WH
D16
GY/BK
C4
BN
D15
PK
B3
PK/GN
C15
PK/BK
C3
PK/RD
A12
PK/WH
B4
PK/BU
B11
BN/RD
A5
BN/BK
A11
BN//WH
A4
BN/BU
D7
BN/GN
C14
BU
D8
OG
D13
OG/GN
C8
PK/BK
C13
OG/RD
BU/BK
A15
OG/WH
B1
OG/BU
B15
BK
A2
BK/GN
A14
BK/WH
BK/BU
AWG14
A1
BK/RD
-XS/XP1
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
AWG12 BK
AWG10 GNYE
AWG16
+R1 MP
8
22
21
35
9
23
51
53
64
66
63
65
13
49
2
62
1
61
68
70
57
59
69
71
15
17
4
6
3
5
42
31
43 PE1
PE2
MANIPULATOR
Referring to the circuit diagram 3HAC8935-1.
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 6400R
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120.1
Next 120.2
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
MANIPULATOR
CONTROL MODULE
Cross ref XS2/XP2 / (23) -XS/XP2
0,23 mm2
-MRCO1
-SMB
WH
A
(67) /
SDI-N
BU
B
2
-MRCI1
WH
SDO
C
AXIS COMPUTER BOARD
A42-X4
(67) /
3
-MRCI 1_N
SDO-N
OG
D
(67) /
4
-MRC_0V1
WH
0V
WH
E
(67) /
+24V_SMB1
5
GN
24V
BN
F
(67) /
SDI
1
-MRCO 1_N
(67) /
8
FLOOR CABLE
CONTROLLER
(67) /
7
6
-MRC_0V2
BAT BR
G
7
H
8
(67) /
-MRC_0V3
WH
0V
J
9
GY
K
BATSUP
10
EXT LAMP
RD
L
Cross ref
XS1/XP1
11
AWG14
/ (23)
-XS/XP1
-EXT. LAMP
-433
AWG16
BU
-BRAKEPB
-434
AWG16
BU
(64) /
-BRAKEREL1
-435
AWG16
BU
(64) /
-BRAKEREL2
-436
AWG16
BU
(64) /
DRIVE MODULE
XP40
(64) /
VTBK
D1
52
RDWH
C12
11
GYRD
B12
36
GYWH
C9
(65) /
-0V BRAKE4
48
OGBK
BU
D9
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(65) /
(65) /
AWG16
-PTC1
(65) /
CONTACTOR UNIT
A43-X5
-438
24
RDGN
C2
20
RDBU
C1
30
GY
B13
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
-MP
SERIAL
MEASUREMENT
BOARD
Referring to the circuit diagram 3HAC8935-1.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
BAT BR
12
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 6400R
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120.2
Next 120.3
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
CONTROLLER
6
FLOOR CABLE
7
8
MANIPULATOR
CONTROL MODULE
R1
CP/CS
-XP/XT6
1, BK
1
A1
3-POL
2, BK
2
A2
GNYE
-XP/XT5.1
AWG24
1/WH
CSA
1/BU
CSB
2/WH
CSC
2/OG
CSD
3/WH
CSE
3/GN
CSF
4/WH
CSG
4/BN
CSH
5/WH
CSJ
5/GY
CSK
1
1
2
2
3
3
4
4
5
5
6
25-POL
6
7
7
8
8
9
9
10
10
-XS6
2/RD
+24V
2/BK
0V
1/WH
CAN1_H
1/BU
CAN1_L
1
5
Connect to A35.X2
Referring to the circuit diagram 3HAC8935-1.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A3
2
1
9-POL
5
4
9
2
3
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL/BUS
IRB 6400R
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120.3
Next 120.4
3HAC024480-011
09 Total 156
Status:
Approved
+R1 MP
Prepared by, date:T Stålnacke 20170901
17
24
19
26
18
25
Latest revision:
Approved by, date:Sonny Ögren 20170907
1
10
2
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRN
20
29
28
3
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 6700
4
7
14
5
6
9
Status:
Approved
/ (23)
16
16
AWG10
AWG10
GNYE
GNYE
-_432 AWG12
BK
3
FLOOR CABLE
9
M6V
BK
1
BURD
-_430 AWG12
BK
6
8
6
M6W
-_428 AWG12
BK
-X16
BUGN
M6U
-_417 AWG12
BK
5
7
5
BUWH
M3V
-_416 AWG12
2
9
14
BUBK
M3V
BK
6
6
7
BNBK
-_415 AWG12
BK
3
11
4
M3W
-_414 AWG12
4
BK
M3W
BK
5
5
3
BNBU
-_413 AWG12
BK
1
12
28
M3U
-_412 AWG12
-X13
BKWH
M3U
BK
2
4
29
BU
-_426 AWG12
3
10
20
M5V
BK
1
GYBK
-_425 AWG12
BK
4
19
31
M5W
-_424 AWG12
BK
-X15
GYGN
M5U
-_411 AWG12
5
21
22
GYBU
M2V
BK
2
20
30
BNRD
-_410 AWG12
BK
6
14
21
M2V
-_409 AWG12
BK
3
GYRD
M2W
-_408 AWG12
3
22
32
BNGN
M2W
BK
4
13
23
GY
-_407 AWG12
BK
1
24
2
M2U
-_406 AWG12
-X12
BNWH
M2U
BK
2
15
10
GYWH
-_422 AWG12
3
23
1
M4V
BK
1
BKGN
-_420 AWG12
BK
2
2
25
M4W
-_418 AWG12
BK
-X14
BKRD
M4U
-_405 AWG12
BK
5
3
18
BKBU
M1V
-_404 AWG12
BK
2
1
26
OGBK
M1V
-_403 AWG12
BK
6
25
19
GNWH
M1W
-_402 AWG12
BK
3
18
24
OGBU
M1W
-_401 AWG12
BK
4
26
17
BN
M1U
-_400 AWG12
1
16
-XS/XP1
OGGN
M1U
-X11
27
GNRD
Cross ref
XS1/XP1
17
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
MAIN SERVO DRIVE UNIT
A41.1
2
8 PE1
PE2
8 PE1
PE2
CONTROLLER
DRIVE MODULE
MANIPULATOR
According to manipulator circuit diagram 3HAC043446-005 r00
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120.4
Next 120.5
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2
(67) /
/ (23)
-XS/XP2
-MRCO1
MANIPULATOR
0,23 mm2
R1 SMB
SDI
WH
A
A
(67) /
-MRCO 1_N
BU
SDI-N
B
(67) /
-MRCI1
B
WH
SDO
C
AXIS COMPUTER BOARD
A42-X4
(67) /
-MRCI 1_N
OG
SDO-N
D
(67) /
-MRC_0V1
D
WH
0V
WH
E
(67) /
+24V_SMB1
E
GN
24V
BN
F
(67) /
F
-MRC_0V2
G
G
H
H
(67) /
SERIAL
MEASUREMENT
BOARD
-MRC_0V3
WH
J
J
GY
K
K
RD
L
L
Key pin
M
Cross ref
XS1/XP1
(64) /
DRIVE MODULE
XS40
(64) /
(64) /
(64) /
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(65) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
/ (23)
-XS/XP1
R1 MP
30
11
BU
OG
BRAKE PB
11
28 OGRD 4mm2
13
BRAKE RELEASE
13
29 OGWH 4mm2
BU
12
BU
31 PKBK 0,75mm2
27
0V BRAKE
12
EXT.LAMP
27
BU
32 PKBU 0,75mm2
15
(65) /
-0V BRAKE3
-_440
AWG16
Approved by, date:Sonny Ögren 20170907
0V EXT.LAMP
15
BU
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
0,75mm2
According to manipulator circuit diagram 3HAC043446-005 r00
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 6700
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120.5
Next 120.6
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
+C
CONTROLLER
-713
AWG20
1
XS/XP13
D1
A1
D6
A3
GN
D3
4
GNYE
BU
1
AWG24
2
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
4
YE
5
GN
6
BU
7
WH
BU
WH
OG
WH
GN
GN
BN
B1
RD
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
7
D4
AWG24
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
-711
AWG24
6
3
YE
XP/XT5.1
5
2
A2
OG
4
4
1
RD
3
+R1 CP/CS
AWG18
BK
BN
2
MANIPULATOR
WH
BU
WH
OG
CS
CS
CS
CS
CS
CS
CS
N.C = Not connected
CS
CS
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
5
6
7
-711
AWG24
B6
GY
WH/BK
8
WH/RD
WH/OG
10
11
WH/YE
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
or Light GN
or RD/BK
12
Option:
ProfiNet/Ethernet IP sheet / (120.7) AWG16
OPT.//PROFI BUS, or DEVICE NET acc. to sh. (120.7.1)
GNYE
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
N.C
N.C
N.C
N.C
CS only in Parabuscom
CS only in Parabuscom
CS only in Parabuscom
CS only in Parabuscom
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BN
9
WH
GN
WH
BN
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
According to manipulator diagram 3HAC044246-002 PARABUSCOM or PARAMULTI
XP/XT 6
FLOOR CABLE
According to Manipulator diagram 3HAC044246-002 PARACOM
Customer
Connection
CS
CS
CS
CS
CS
CS
CS only in Parabuscom
CS only in Parabuscom
N.C
N.C
N.C
N.C
A12
Only in Parabuscom and Paramulti
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL PARABUSCOM
SINGLE CABINET PROFI/DEVICE NET BUS
IRB 6700
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120.6
Next 120.7
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
+C
Customer
Connection
FLOOR CABLE
CONTROLLER
CONTROL MODULE
AWG22
XS/XP13
-707
F2
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
(40) /
0V
B23
BU
CAN_L
1/BU
+R1 CP/CS
AWG24
BK
V-
2/BK
CAN_L
F4
A35
3
Bare wire
4
1/WH
A4
SHIELD
WH
CAN_H
F3
5
2/RD
CAN_H
A3
RD
V+
+24V CAN
F1
OPTION
PROFIBUS
Add. sh. (.1) (120.6.1) (128.8.1)
(38) /
A31.3
-(DP-M)1
A31.3
1B
B22
AWG22
-XS/XP13
-709
RD
RXD/TXD-P
1/RD
2
F5
RXD/TXD-P
A5
GN
RXD/TXD-N
1/GN
1A
+R1 CP/CS
RXD/TXD-N
F6
A6
AWG22
XP9
5.TXRX+
(23) /
According to PARAMULTI Option:
(120.6) /
(23) /
5.TXRX-
ProfiNet/Ethernet IP sheet
(23) /
(23) /
5.RXTX+
5.RXTX-
Prepared by, date:T Stålnacke 20170901
YE
1
1
2
WH
2
2
3
OG
3
3
4
BU
4
4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Approved by, date:Sonny Ögren 20170907
R1.ETHERNET
1
RX+
RXTX+
TX-
ProfiNet//Ethernet
According to Manipulator diagram 3HAC044246-002 r00
1
PARABUSCOM
Additional sheet
(.1) (120.6.1) (128.8.1)
A31.3
-X2
PARAMULTI
OPTION
DEVICENET
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Rev. Ind Page120.7
Next 121
3HAC024480-011
09 Total 156
Status:
IRC5 DESIGN 14 Rel: 17.2
DevNet//EtherNet//ProfiNet//PBUS ADDITION TO CP/CS Approved
IRB 6700
Document no.
+R1 MP
Prepared by, date:T Stålnacke 20170901
17
24
19
26
18
25
1
Latest revision:
Approved by, date:Sonny Ögren 20170907
10
2
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRN
20
29
28
3
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM
IRB 66xx - 76xx
4
7
14
5
6
9
16
16
Status:
Approved
AWG10
AWG10
GNYE
GNYE
-_432 AWG12
BK
3
FLOOR CABLE
9
M6V
BK
1
BURD
-_430 AWG12
BK
6
8
6
M6W
-_428 AWG12
BK
-X16
BUGN
M6U
-_417 AWG12
5
7
5
BUWH
M3V
BK
2
9
14
BUBK
-_416 AWG12
BK
6
6
7
M3V
-_415 AWG12
BK
3
BNBK
M3W
-_414 AWG12
5
11
4
BK
M3W
BK
4
5
3
BNBU
-_413 AWG12
1
12
28
M3U
BK
-X13
BKWH
-_412 AWG12
BK
2
4
29
M3U
-_426 AWG12
3
BU
M5V
BK
4
10
20
GYBK
-_425 AWG12
BK
1
19
31
M5W
-_424 AWG12
BK
-X15
GYGN
M5U
-_411 AWG12
5
21
22
GYBU
M2V
BK
2
20
30
BNRD
-_410 AWG12
BK
6
14
21
M2V
-_409 AWG12
BK
3
GYRD
M2W
-_408 AWG12
3
22
32
BNGN
M2W
BK
4
13
23
GY
-_407 AWG12
1
24
2
M2U
BK
-X12
BNWH
-_406 AWG12
BK
2
15
10
M2U
-_422 AWG12
3
GYWH
M4V
BK
2
23
1
BKGN
-_420 AWG12
BK
1
2
25
M4W
-_418 AWG12
BK
-X14
BKRD
M4U
-_405 AWG12
BK
5
3
18
BKBU
M1V
-_404 AWG12
BK
2
1
26
OGBK
M1V
-_403 AWG12
BK
6
25
19
GNWH
M1W
-_402 AWG12
BK
3
18
24
OGBU
M1W
-_401 AWG12
BK
4
26
17
BN
M1U
-_400 AWG12
1
16
-XS/XP1
OGGN
M1U
-X11
27
GNRD
Cross ref
XS1/XP1
17
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
MAIN SERVO DRIVE UNIT
-A41.1
2
/ (23)
8 PE1
PE2
8 PE1
PE2
CONTROLLER
DRIVE MODULE
MANIPULATOR
According to Manipulator IRB66XX - 76XX circuit diagram 3HAC025744-001
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page121
Next 122
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
DRIVE MODULE
Cross ref XS2/XP2
/ (23)
MANIPULATOR
0,23 mm2
+R1 SMB
-XS/XP2
-MRCO1
SDI
WH
A
(67) /
A
-MRCO 1_N
SDI-N
BU
B
(67) /
-MRCI1
B
SDO
WH
C
AXIS COMPUTER BOARD
A42-X4
-MRCI 1_N
(67) /
SDO-N
OG
D
-MRC_0V1
(67) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
C
D
0V
WH
WH
E
(67) /
+24V_SMB1
E
GN
24V
BN
F
F
-MRC_0V2
(67) /
SERIAL
MEASUREMENT
BOARD
BAT BR
G
G
H
H
BAT BR
-MRC_0V3
(67) /
0V
WH
J
J
GY
AWG16
-C1
BATSUP
K
BU
EXT.LAMP
AWG16
L
-DP1
1
BU
K
RD
EXT.LAMP
L
1
2
BU
AWG16
-EXT. LAMP
(64) /
DRIVE MODULE
XP40
(64) /
(64) /
(64) /
-BRAKEPB
-BRAKEREL1
-_434
-_435
AWG16
AWG16
AWG16
BU
BU
BU
-0V BRAKE4
-_437
AWG16
BU
(65) /
(65) /
-PTC1
-PTC 1 ret
-0V BRAKE3
-_439
-_440
-_438
AWG16
AWG16
AWG16
-XS/XP1
Approved by, date:Sonny Ögren 20170907
0,75 mm2
4,0 mm2
13
29 OGWH
4,0 mm2
12
BU
12
31 PKBK
0,75 mm2
32 PKWH
0,75 mm2
27
BU
BRAKE PB
11
28 OG
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
0V BRAKE
PTC
27
15
0V PTC
15
BU
Lab/Office:
DMRO SE/
PRN
Latest revision:
30 OGRD
13
AWG16
(65) /
+R1 MP
/ (23)
BU
-_436
CONTACTOR UNIT
A43-X5
Cross ref
XS1/XP1
11
-BRAKEREL2
(65) /
Prepared by, date:T Stålnacke 20170901
-_433
According to Manipulator IRB66XX - 76XX circuit diagram 3HAC025744-001
(67) /
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 66xx - 76xx
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page122
Next 123
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
CONTROLLER
MANIPULATOR
CONTROL MODULE
IRB66x0, 7600
DRIVE
MODULE
0,23 mm2
(61) /
-+24V COOL.4
(61) /
(61) /
-0V COOL.4
-FAN 1 ret.4
-R1-SW23
WH
24V COOL
24V FAN1
N
BU
0V COOL
0V FAN1
P
WH
FAN1 ret
T1
R
(61) /
-+24V COOL.5
(61) /
(61) /
-0V COOL.5
-FAN 2 ret.5
WH
24V COOL
24V FAN2
f
OG
0V COOL
0V FAN2
g
GN
FAN2 ret
T2
h
Not in use
i
Not in use
S
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
COOLING AXES 1/2
SINGLE CABINET
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page123
Next 124
3HAC024480-011
09 Total 156
Status:
Approved
Customer
Connection
2
3
4
5
CONTROLLER
CONTROL MODULE
XP/XT 6
-713
AWG20
1
6
FLOOR CABLE
w26
2
3
D3
4
GNYE
1
B1
2
B2
RD
4
YE
5
GN
6
BU
7
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
BKog
0,23mm2
bu
0,23mm2
og
gn
0,23mm2
gn
0,23mm2
bn
0,23mm2
B3
3/GN
2
B4
4/WH
3
B5
4/BN
7
-711
AWG24
B6
GY
8
WH
WH/BK
WH/RD
WH/OG
10
11
RDog
C16
C17
C18
C20
B22
B23
B24
B25
WH/BN
9
B13
B14
C19
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
C21
B7
B8
B9
B10
3/WH
6
B12
WHgn 0,23mm2
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
W28
1
4
B2
B11
0,23mm2
XP/XT5.2
5
B1
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
CP7
D4
SH
W27
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
-711
AWG24
CP6
A3
GN
BU
XP/XT5.1
CP5
D6
YE
4
CP4
D1
A2
OG
3
+R1 CP/CS
A1
RD
2
1mm2
1
BN
8
MANIPULATOR
-XS/XP13
BK
7
or PK
WH/GN or Light GN
WH/YE
12
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
B3
B4
B5
B6
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
WH
C16
C17
C18
C20
B22
B23
B24
0,23mm2
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
W27
XP/XT5.3
1
-713
AWG20
WHbn 0,23mm2
GY
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
WH
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
or Light GN
or RD/BK
12
AWG16
Approved by, date:Sonny Ögren 20170907
B15
0,23mm2
B16
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B18
B19
B20
SH
CS
CS
CS
CS
CS
CS
B21
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
GNYE
bn
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page124
Next 125
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
MANIPULATOR
OPTION : DEVICENET A35
-X2
AWG22
XS/XP13
-707
1
F2
2
0V
B23
BU
CAN_L
1/BU
+R1 CP/CS
AWG24
BK
V-
2/BK
CAN_L
F4
A35
3
Bare wire
4
1/WH
A4
SHIELD
WH
CAN_H
F3
5
RD
V+
2/RD
CAN_H
A3
+24V CAN
F1
OPTION : PROFIBUS
Add. sh. (120.2) (119.1) (126.1)
(38) /
B22
A31.3
AWG22
-(DP-M)1
A31.3
1B
-709
1/RD
-XS/XP13
RXD/TXD-P
2
RD
F5
1/GN
RXD/TXD-P
A5
GN
RXD/TXD-N
1A
+R1 CP/CS
RXD/TXD-N
F6
A6
AWG22
XP9
5.TXRX+
Option: ProfiNet / Ethernet IP
6600, 6620,6640, 6650s, 7600
(23) /
(23) /
(23) /
5.RXTX+
5.RXTX-
1
Approved by, date:Sonny Ögren 20170907
1
1
2
WH
2
2
3
OG
3
3
4
BU
4
4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
5.TXRX-
/ (23)
R1.CBUS
YE
RX+
RXTX+
ProfiNet//Ethernet
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
Add. sh.
(91.1)
(111.1)
(120.1)
(109.1)
(118.1)
(128.1) (40) /
TX-
=
Plant:
Location: +
Sublocation:+
Rev. Ind Page125
Next 126
3HAC024480-011
09 Total 156
Status:
IRC5 DESIGN 14 Rel: 17.2
DevNet//EtherNet//ProfiNet//PBUS ADDITION TO CP/CS Approved
IRB 66xx - 7600
Document no.
2
3
4
5
CONTROLLER
Customer
Connection
XP/XT 6
-713
AWG20
1
6
FLOOR CABLE
XS/XP13
D6
D3
4
GNYE
BU
1
AWG24
2
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
4
YE
5
GN
6
BU
7
WH
BU
WH
OG
WH
GN
GN
BN
B1
RD
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP7
D4
AWG24
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
-711
AWG24
CP6
3
A3
GN
XP/XT5.1
CP5
2
A2
YE
4
CP4
D1
A1
RD
3
+R1 CP/CS
1
OG
8
MANIPULATOR
AWG18
BK
BN
2
7
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
-711
AWG24
5
6
B6
GY
WH/BN
8
WH/RD
9
WH/OG
10
WH/YE
11
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
WH/BK
3
WH/BN
4
WH/RD
5
WH/OG
6
WH/YE
7
WH/GN
8
WH/BU
9
WH/VT
10
WH/GY
11
BN/BK
or Light GN
or RD/BK
12
AWG16
OPTION
//PROFIBUS acc. to (120.2)
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
GNYE
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
Approved by, date:Sonny Ögren 20170907
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BK
7
WH
GN
WH
BN
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET PROFI BUS
IRB 6600 - 7600
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
1
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page126
Next 128
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
XP/XT 6
-713
AWG20
1
MANIPULATOR
AWG18
XS/XP13
1
BK
A1
BN
2
A2
OG
3
A3
GN
4
GNYE
XP/XT5.1
-711
AWG24
1
AWG24
2
B1
B2
RD
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
4
YE
5
GN
6
BU
7
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP6
D3
BU
4
CP5
D6
YE
3
CP4
D1
RD
2
+R1 CP/CS
CP7
D4
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
-711
AWG24
5
6
B6
GY
WH/BN
8
WH/RD
9
WH/OG
10
WH/YE
11
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
WH/BN
4
WH/RD
5
WH/OG
6
WH/YE
7
WH/GN
8
WH/BU
9
WH/VT
10
WH/GY
11
BN/BK
or Light GN
or RD/BK
12
AWG16
OPTION
//DEVICE net acc. to (91.1)
GNYE
Approved by, date:Sonny Ögren 20170907
B6
C16
C17
C18
CS
CS
B24
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
For more information aboute Option connected to XS13.
SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
BK
BU
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
WH/BK
3
B4
B5
CS
CS
CS
CS
CS
CS
CS
CS
C20
GY
WH
B3
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BK
7
WH
GN
WH
BN
According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1
Customer
Connection
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL
SINGLE CABINET DEVICE NET
IRB 6600 - 7600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128
Next 128.5
3HAC024480-011
09 Total 156
Status:
Approved
+R1 MP
Prepared by, date:T Stålnacke 20170901
17
24
19
26
18
25
Latest revision:
Approved by, date:Sonny Ögren 20170907
23
32
21
30
22
Lab/Office:
DMRO SE/
PRN
31
3
4
7
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM AXES 1-3
IRB 87xx
14
5
5
AWG10
AWG10
M3V
BK
6
Status:
Approved
GNYE
GNYE
-_417 AWG12
BK
2
FLOOR CABLE
14
BUBK
-_416 AWG12
BK
6
6
7
M3V
-_415 AWG12
BK
3
BNBK
M3W
-_414 AWG12
5
11
4
BK
M3W
4
5
3
BNBU
BK
1
12
31
-_413 AWG12
BK
-X13
M3U
-_412 AWG12
BK
5
BKWH
M3U
-_411 AWG12
4
4
22
BU
M2V
BK
2
10
30
BNRD
-_410 AWG12
BK
6
14
21
M2V
-_409 AWG12
BK
3
GYRD
M2W
-_408 AWG12
3
22
32
BNGN
M2W
4
13
23
GY
BK
1
24
25
-_407 AWG12
BK
-X12
M2U
-_406 AWG12
BK
5
BNWH
M2U
-_405 AWG12
BK
2
15
18
GYWH
M1V
-_404 AWG12
BK
2
23
26
OGBK
M1V
-_403 AWG12
BK
6
25
19
GNWH
M1W
-_402 AWG12
BK
3
18
24
OGBU
M1W
-_401 AWG12
BK
4
26
17
BN
M1U
-_400 AWG12
1
16
-XS/XP1
OGGN
M1U
-X11
27
GNRD
Cross ref
XS1/XP1
17
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
1
7
8
MAIN SERVO DRIVE UNIT
-A41.1
5
/ (23)
6
PE1
PE2
6
PE1
PE2
CONTROLLER
DRIVE MODULE
MANIPULATOR
According to Manipulator IRB 87XX circuit diagram 3HAC051028-002
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128.5
Next 128.6
3HAC024480-011
09 Total 156
1
2
3
4
5
6
7
8
+C
5
1
2
32
21
30
31
3
14
GNYE
AWG10
AWG10
M5V
PE1
PE2
6
PE1
PE2
BUBK
5
CONTROLLER
DRIVE MODULE
FLOOR CABLE
28
6
11
BK
7
22
BNBK
29
5
12
4
M5V
M5W
M5W
23
BNBU
BKWH
20
4
10
14
22
19
BU
BNRD
5
M5U
M5U
M4V
M4V
GYRD
2
22
BNGN
10
13
24
15
23
6
GY
BNWH
4
M4W
M4W
M4U
M4U
23
BKGN
10
1
GYWH
8
2
3
BKBU
1
2,5mm2
9
BKRD
16
-XS/XP11
M6V
M6U
M6W
GNYE
-_429 AWG12
BK
2
-_428 AWG12
-_427 AWG12
-_425 AWG12
-_424 AWG12
6
BK
3
BK
4
BK
1
-_426 AWG12
-X2
BK
5
-_423 AWG12
-_422 AWG12
-_421 AWG12
-_419 AWG12
2
BK
6
BK
3
BK
4
BK
1
-X2
-_420 AWG12
1 4 3 6 2 5
BK
-X15
ADDITIONAL DRIVE UNIT AXIS 5
-A41.4
BK
-A41.3
-_418 AWG12
BK
2
-_432 AWG12
-_431 AWG12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
-_430 AWG12
BK
1
BK
3
-X14
ADDITIONAL DRIVE UNIT AXIS 4
MAIN SERVO DRIVE UNIT
-A41.1
BK
MAIN SERVO DRIVE UNIT
-A41.1
MANIPULATOR
According to Manipulator IRB 87XX circuit diagram 3HAC051028-002
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
SERVO DRIVE SYSTEM AXES 4-6
IRB 87xx
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128.6
Next 128.7
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
FLOOR CABLE
CONTROLLER
MANIPULATOR
+C
AXIS COMPUTER BOARD
A42-X4
Cross ref XS2/XP2
(67) /
-XS2/XP2
-MRCO1
0,23 mm2
R1 SMB
SDI
WH
A
A
(67) /
-MRCO 1_N
BU
SDI-N
B
(67) /
B
-MRCI1
SDO
WH
C
(67) /
C
-MRCI 1_N
OG
SDO-N
D
(67) /
(67) /
-MRC_0V1
WH
0V
WH
+24V_SMB1
E
GN
24V
BN
F
F
-MRC_0V2
G
G
-MRC_0V3
WH
J
J
GY
K
K
RD
L
L
Key pin
Cross ref
XS1/XP1
(64) /
(65) /
-BRAKEPB
-0V BRAKE4
-_434
437
AWG16
-Y4
-BRAKEREL1
30 OG 0,75mm²
11
AWG16
-Y3
435
R1-MP-A
N/A
11
29 OG/WH 4mm²
DP4
2;1
(64) /
-XS1/XP1
DP1
-_437
/ (23)
-_435
AWG16
12
0V BRAKE
12
28 OG/RD 4mm²
DP2
2;1
13
N/A
13
(65) /
-0V BRAKE3
440
-Y1
436
440
DRIVE MODULE
XS40
M
According to circuit diagram 3HAC051028-002
H
H
(67) /
SERIAL
MEASUREMENT
BOARD
D
E
(67) /
440/440.1
434.1
2;1
CONTACTOR UNIT
A43-X5
-XS11/XP11
30 OG 0,75mm²
437.1
440.1/437.1
12
DP5
(64) /
435.1
-_436
AWG16
437.1
-BRAKEREL2
-_433
-EXT. LAMP
AWG16
27
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
15
Approved by, date:Sonny Ögren 20170907
BRAKE PB
0V BRAKE
12
13
2;1
BU
(64) /
-Y2
29 OG/WH 4mm²
28 OG/RD 4mm²
DP3
BU
R1-MP-B
11
11
436.1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
/ (23)
BRAKE RELEASE
13
32 PK/BU 0,75mm²
0V EXT.LAMP
15
27 PK/BK 0,75mm²
24V EXT.LAMP
27
IRC5 DESIGN 14 Rel: 17.2
CONTROL CABLE
IRB 87xx
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128.7
Next 128.8
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
+C
CONTROLLER
XP/XT 6
-713
AWG20
1
FLOOR CABLE
XS/XP13
D1
A1
D6
A3
GN
D3
4
GNYE
BU
1
AWG24
2
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
4
YE
5
GN
6
BU
7
WH
BU
WH
OG
WH
GN
GN
BN
B1
RD
VT
8
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
7
D4
AWG24
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
A4
VT
-711
AWG24
6
3
YE
XP/XT5.1
5
2
A2
OG
4
4
1
RD
3
+R1 CP/CS
AWG18
BK
BN
2
MANIPULATOR
WH
BU
WH
OG
CS
CS
CS
CS
CS
CS
CS
N.C = Not connected
CS
CS
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
XP/XT5.2
3/WH
1
B3
3/GN
2
B4
4/WH
3
B5
4/BN
4
5
6
7
-711
AWG24
B6
GY
WH/BK
8
WH/RD
WH/OG
10
11
WH/YE
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
or Light GN
or RD/BK
12
Option:
ProfiNet/Ethernet IP sheet / (128.9)
OPT.//PROFI BUS, or DEVICE NET acc. to sh. (120.7.1)
AWG16 GNYE
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BN
9
WH
GN
WH
BN
For more information aboute Option connected to XS13.
SPOTPACK/DRESSPACK circuit diagram 3HAC053524-002
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
According to manipulator diagram 3HAC053524-002 PARAMULTI
Customer
Connection
CS
CS
CS
CS
CS
CS
N.C
N.C
N.C
N.C
N.C
N.C
A12
Only in Paramulti
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
Approved by, date:Sonny Ögren 20170907
IRC5 DESIGN 14 Rel: 17.2
CUSTOMER POWER/SIGNAL PARAMULTI
SINGLE CABINET PROFI/DEVICE NET BUS
IRB 8700
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128.8
Next 128.9
3HAC024480-011
09 Total 156
Status:
Approved
1
2
3
4
5
6
7
8
According to Manipulator diagram 3HAC053524-002
Customer
Connection
AWG22
XP9
5.TXRX+
According to PARAMULTI Option:
(128.8) /
(23) /
5.TXRX-
ProfiNet/Ethernet IP sheet
(23) /
(23) /
5.RXTX+
5.RXTX-
YE
1
1
2
WH
2
2
3
OG
3
3
4
BU
4
4
Lab/Office:
DMRO SE/
PRN
Latest revision:
Prepared by, date:T Stålnacke 20170901
/ (23)
Approved by, date:Sonny Ögren 20170907
R1.ETHERNET
1
IRC5 DESIGN 14 Rel: 17.2
DevNet//EtherNet//ProfiNet//PBUS ADDITION TO
CP/CS PARAMULTI IRB 8700
RX+
RXTX+
TX-
ProfiNet//Ethernet
PARAMULTI
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Copyright 2003 ABB
+C
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128.9
Next
3HAC024480-011
09 Total 156
Status:
Approved