SERVICE MANUAL MODEL: RN9 Mini Hi-Fi Audio SERVICE MANUAL MODEL: RN9 CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL. P/NO : AFN30014625 MARCH, 2020 “Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means), publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless you have obtained the prior written consent of the LG Electronics entity from which you received this Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or logos in this Service Manual.” Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. CONTENTS SECTION 1 ........ GENERAL SECTION 2 ........ CABINET & MAIN CHASSIS SECTION 3 ........ ELECTRICAL 1-1 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. SECTION 1 SUMMARY CONTENTS PRODUCT SAFETY SERVICING GUIDELINES FOR AUDIO PRODUCTS .................................................... 1-3 SERVICING PRECAUTIONS ............................................................................................................................ 1-4 • GENERAL SERVICING PRECAUTIONS • INSULATION CHECKING PRODEDURE • ELECTROSTATICALLY SENSITIVE (ES) DEVICES HIDDEN KEY MODE ......................................................................................................................................... 1-5 1. HIDDEN KEY MODE TABLE 2. HIDDEN KEY MODE DESCRIPTION PROGRAM DOWNLOAD GUIDE...................................................................................................................... 1-6 1. MAIN MCS PROGRAM (MAIN MCS CHIP) 2. MICOM PROGRAM 3. OPTION & EQ PROGRAM FOTA UPDATE STEP USING BT APP ............................................................................................................ 1-9 SPECIFICATIONS ........................................................................................................................................... 1-11 1-2 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. PRODUCT SAFETY SERVICING GUIDELINES FOR AUDIO PRODUCTS IMPORTANT SAFETY NOTICE This manual was prepared for use only by properly trained audio-video service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Corporation. All components should be replaced only with types identical to those in the original circuit and their physical location, wiring and lead dress must conform to original layout upon completion of repairs. Special components are also used to prevent x-radiation, shock and fire hazard. These components are indicated by the letter “x” included in their component designators and are required to maintain safe performance. No deviations are allowed without prior approval by LG Corporation. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and performance improvement changes into the set is not delayed until the new service literature is printed. CAUTION : Do not attempt to modify this product in any way. Never perform customized installations without manufacturer’s approval. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. Service work should be performed only after you are thoroughly familiar with these safety checks and servicing guidelines. GRAPHIC SYMBOLS The exclamation point within an equilateral triangle is intended to alert the service personnel to important safety information in the service literature. The lightning flash with arrowhead symbol within an equilateral triangle is intended to alert the service personnel to the presence of noninsulated “dangerous voltage” that may be of sufficient magnitude to constitute a risk of electric shock. The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the following fuse replacement caution notice: CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND RATING AS MARKED NEAR EACH FUSE. SERVICE INFORMATION While servicing, use an isolation transformer for protection from AC line shock. After the original service problem has been corrected, make a check of the following: TIPS ON PROPER INSTALLATION 1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf space over, or close to, a heat duct, or in the path of heated air flow. 2. Avoid conditions of high humidity such as: outdoor patio installations where dew is a factor, near steam radiators where steam leakage is a factor, etc. 3. Avoid placement where draperies may obstruct venting. The customer should also avoid the use of decorative scarves or other coverings that might obstruct ventilation. 4. Wall- and shelf-mounted installations using a commercial mounting kit must follow the factory-approved mounting instructions. A product mounted to a shelf or platform must retain its original feet (or the equivalent thickness in spacers) to provide adequate air flow across the bottom. Bolts or screws used for fasteners must not touch any parts or wiring. Perform leakage tests on customized installations. 5. Caution customers against mounting a product on a sloping shelf or in a tilted position, unless the receiver is properly secured. 6. A product on a roll-about cart should be stable in its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets. 7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to home and family. FIRE AND SHOCK HAZARD 1. Be sure that all components are positioned to avoid a possibility of adjacent component shorts. This is especially important on items trans-ported to and from the repair shop. 2. Verify that all protective devices such as insulators, barriers, covers, shields, strain reliefs, power supply cords, and other hardware have been reinstalled per the original design. Be sure that the safety purpose of the polarized line plug has not been defeated. 3. Soldering must be inspected to discover possible cold solder joints, solder splashes, or sharp solder points. Be certain to remove all loose foreign particles. 4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and replace if necessary. 5. No lead or component should touch a high current device or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided. 6. After reassembly of the set, always perform an AC leakage test on all exposed metallic parts of the cabinet (the channel selector knobs, antenna terminals, handle and screws) to be sure that set is safe to operate without danger of electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a .15 mfd 150V AC type capacitor between a known good earth ground water pipe, conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately. 1-3 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. SERVICING PRECAUTIONS CAUTION: Before servicing the Audio products covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publication, always follow the safety precautions. Remember Safety First : General Servicing Precautions 1. Always unplug the Audio products AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnecting or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this Audio products or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped. 5. Do not apply AC power to this Audio products and / or any of its electrical assemblies unless all solid state device heat sinks are correctly installed. 6. Always connect the test instrument ground lead to an appropriate ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1: Accessible Conductive Parts include Metal panels, Input terminals, Earphone jacks,etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate an electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.) 1-4 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. HIDDEN KEY MODE 1. HIDDEN KEY MODE TABLE HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY Version Check Front ‘Stop’ + Remote Control Key ‘Play’ / for 5s Remote Control Key ‘Play’ / for 1.5s EEPROM INITIAL Front ‘Stop’ + Remote Control Key ‘ Auto exit ‘ for 5s 2. HIDDEN KEY MODE DESCRIPTION 2-1. Version Check - Function : Version Check. - Entrance Key : Front ‘Stop’ + Remote Control Key ‘Play’ for 5s. - Exit Key : Remote Control Key ‘Play’ for 1.5s. - Operation explanation : Remote Control Key OR . VFD Display (Example) Result MCS Version MICOM Version OPTION Version DEMO Version DJ PRO Version EQ Version EQ Check sum Version 2-2. EEPROM Initial - Function : Initialize data stored in EEPROM and BACKUP RAM data. - Entrance Key : Front ‘Stop’ + Remote Control Key ‘ ‘ for 5s. - Exit Key : Auto exit. - Explanation : ‘E2P CLR’ is displayed on the VPD and turn off the power automatically. 1-5 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. PROGRAM DOWNLOAD GUIDE 1. MAIN MCS PROGRAM (MAIN MCS CHIP) Download program file name must be MAIN_RN9_RN7_RN5_HAC_YYMMDDX.bin If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds at USB1 function. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed. ON VFD DISPLAY SCREEN 1) (Fast) Format USB device. 2) Copy Firmware file to USB device. NO USB Insert USB device into USB1 port at USB1 function. SEARCH MAIN FIRMWARE FINISH Auto POWER OFF 1-6 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. MICOM PROGRAM Download program file name must be MICOM_ON_RN_HAC_YYMMDDX.HEX If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds at USB function. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed. ON VFD DISPLAY SCREEN 1) (Fast) Format USB device. 2) Copy Firmware file to USB device. NO USB Insert USB device into USB1 port at USB1 function. SEARCH MICOM UP FINISH Auto POWER OFF 1-7 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3. OPTION & EQ PROGRAM Download program file name must be OPTEQ_RNx_HAC_YYMMDDX.BIN (*RNx : “RN9”, “RN7” or “RN5”, depends on model option.) If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds at USB function. Caution: When downloading the file, you should neither unplug the USB device, change to the other function, nor power off the device. USB device must be unplugged when the downloading process is completed. ON VFD DISPLAY SCREEN 1) (Fast) Format USB device. 2) Copy Firmware file to USB device. NO USB Insert USB device into USB1 port at USB1 function. SEARCH OPT UP EQ UP FINISH Auto POWER OFF 1-8 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. FOTA UPDATE STEP USING BT APP Step1 : App connecting Step2 : Device version info (Check FW version) After connecting the BT App with SET, the user could find the “Device Version info” on Setting tab. When touch the “Device Version info” button, user could find the current and latest SET version on pop-up menu. Step3 : Select update button Step4 : Confirm update When touch the “Update” button, user could update the SET firmware using FOTA. Select the OK button on the caution message. 1-9 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. Step5 : Download from CDN server Step6 : Transfer FW 1st step is download from CDN server to smart phone. The progress bar is displayed on BT App. After completed the download from server, smart phone start to transfer the firmware to the SET. The progress bar is displayed on BT App. Step7 : FW Flash Writing Step8 : FOTA complete After completed the download from the smart phone, the SET overwrite the firmware to flash memory. When finishing the flash memory writing, pop-up message about finish is displayed and the SET auto power off. 1-10 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. SPECIFICATIONS GENERAL Power requirements Power consumption Dimensions (W x H x D) Operating temperature Operating humidity Refer to the main label on the unit. Refer to the main label on the unit. Approx. 330.0 mm x 1,056.0 mm x 368.0 mm 5 °C to 35 °C 5 % to 60 % RH INPUTS Digital audio in (OPTICAL IN) Microphone (MIC IN) Sensitivity Guitar (GUITAR IN) Sensitivity 3.3 V (p-p), Optical jack x 1 20 mV (1 kHz), 6.3 mm jack x 1 190 mV (1 kHz), 6.3 mm jack x 1 TUNER FM Tuning Range DAB Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz 174.928 to 239.2 MHz SYSTEM Frequency Response Signal-to-noise ratio Dynamic range Bus Power Supply (USB) Available Digital Input Audio Sampling Frequency Available Digital Input Audio format 250 to 20,000 Hz More than 80 dB More than 80 dB 5V 500 mA 32 kHz, 44.1 kHz, 48 kHz, 88.2 kHz, 96 kHz Dolby Audio, PCM Design and specifications are subject to change without notice. 1-11 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 1-12 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. SECTION 2 CABINET & MAIN CHASSIS CONTENTS DISASSEMBLY INSTRUCTIONS ..................................................................................................................... 2-2 MD FFC INSERTION GUIDE........................................................................................................................... 2-10 EXPLODED VIEWS ......................................................................................................................................... 2-11 1. CABINET AND MAIN FRAME SECTION ............................................................................................... 2-11 2. PACKING ACCESSORY SECTION ....................................................................................................... 2-15 2-1 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. DISASSEMBLY INSTRUCTIONS 1) Remove the 6 screws. Figure 1. Panel Side L/R disassembly - 1 2) Disassemble each of the 2 screws located inside the handle. Figure 2. Panel Side L/R disassembly - 2 2-2 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3) Pull out Cover Side Assembly L/R in the backward direction. Figure 3. Panel Side L/R disassembly - 3 4) Remove the 3 screws. Figure 4. Panel Top disassembly - 1 2-3 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 5) Remove the 2 screws on the left and right sides and then FFC cable of TOP PCBA. Figure 5. Panel Top disassembly - 2 6) As shown in the figure, remove the Panel Top by pushing the front part and lifting the rear part. 1 2 Figure 6. Panel Top disassembly - 3 2-4 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 7) Remove the 4 screws on the Panel Rear. Figure 7. Panel Rear disassembly 8) Bracket MD + Frame Main Screw 7 EA Disassembly. Used Long length Driver (300mm more than) Figure 8. Main Set disassembly - 1 2-5 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 9) Remove the IR Receiver & Speaker LED Connector / Speaker Network cable. Figure 9. Main Set disassembly - 2 10) Power Cable Disconnection Figure 10. Main Set disassembly - 3 2-6 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 11) Grasp both sides and pull upward to remove the assembly. Figure 11. Main Set disassembly - 4 12) Complete removal of the Main Set. Figure 12. After detaching the Main Set 2-7 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 1. HOW TO DISASSEMBLE THE TOP PANEL 1) Remove the 13 screws on the left and right of the back. 2) Remove the side cover and remove the 2 screws on the left and right. X 3) If you lift the top panel slightly with a rubber mallet or palm while lifting the back panel slightly, you can disassemble it without damaging the hook. Disassemble the FFC cable before disassembling the top cover. When assembling the top cover, connect the FFC cable after assembling. 2-8 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. HOW TO DISASSEMBLE THE FRONT PANEL 1) Remove the 8 screws with the side cover and the top panel removed. The two front screws are located deep. Use a long driver (Lenght: 300 mm or more). 2) Remove the 8 screws to separate the speaker and the set part. 3) Remove the 2 top screws and 4 left and right screws. 4) You can remove the front panel by releasing the upper 2 hooks and the 4 left and right hooks and releasing the lower 4 hooks. 2-9 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. MD FFC INSERTION GUIDE 1. Insert FFC Cable_Pick Up into Connector_Pick Up until it is no longer inserted vertically. (Also, insert FFC Cable_Loading into Connector_Pick Up with the same disinfection.) 2. Insert as shown in 1 and check the FFC Cable Line level of A based on B. (A and B do not always match. ) FFC Cable_Pick UP FFC Cable_Loading Connector_ Loading A : FFC Cable Line B : Connector Connector_Pick Up ))&/LQH ))&/LQH &RQQHFWRU &RQQHFWRU Case 1 : OK ))&/LQH ))&/LQH &RQQHFWRU &RQQHFWRU Case 2 : NG 2-10 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. EXPLODED VIEWS 1. CABINET AND MAIN FRAME SECTION 256 CABLE9 A53 A30 P P I A G A46 I A44 D E F 270 C MAIN A47 J J D SMPS B A50 269 C H H CABLE1 A CNT803 E 276 TOP A60 251 A31 251 A51 BT CABLE3 B 261 2-11 2-12 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. • Cabinet and main frame parts list S AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION REMARKS ASSEMBLY PARTS A30 ACQ30004902 Cover Assembly HOME OM9 COVER SIDE ASSY_L_Reg A31 ACQ30004801 Cover Assembly HOME OM9 COVER SIDE ASSY_R A44 ACQ30004504 Cover Assembly HOME RN9/7/5 COVER TOP ASSY(RD A46 EBR30715307 Option Code Assembly 91 53 05 26 05 00 00 52 4E 39 A47 EBR30647402 PCB Assembly,Power [ON9/RN9] [220 Narrow (200-240 A50 EBR89579701 PCB Assembly ON9/7/5 Top PCB Total A51 EAT62833604 Module,Bluetooth MB8811C1TN CSR8811 Argentina H A53 EBR30137501 PCB Assembly DAB_Module OM9/OM7/RM7/OM5/RM5 only EU EVENT - A60 AAX76968201 Board Assembly HOME OM9 SPK PANEL+WOOD ASSY 251 MGJ66911201 Plate,Ground 256 MEY65334201 Knob MOLD ABS H-121H HOME RM7C MOLD 261 AGL30003901 Panel Assembly,Front HOME RM9/7/5 SET_PANEL FRONT A 269 EAL60700914 Fan Module 2D82ES1L0040 2.5KRPM DC 12V 10 270 MGC66105506 Panel,Rear PRESS SECC 0.8 HOME RN9 PRESS 276 MEG63540502 Holder INDIVISUAL PARTS PRESS SUS 0.3 TOP PCB MOLD ABS HOME MINI/Onebody MOL CABLES CABLE1 EAD60718903 Cable,FFC 16P125D-H02-1F01A-N 140 140MM CABLE3 EAD62130037 Cable,FFC 10P010D-H2-1F00A-T-200-0-0-0-0 CABLE9 EAD65648201 Harness,Single 12507WS-H12G to 12507WS-H12G 80mm CNT803 EAD42004424 Harness,Single HS-LG16-020 12005HOO-08PL 2200 2-13 2-14 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. PACKING ACCESSORY SECTION 300 Power Cable 825 FM Wire Antenna 900 Remote Control 2-15 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. • Packing accessory parts list S c AL LOCA. NO. PART NO. DESCRIPTION SPECIFICATION 300 EAD64108401 Power Cord DE-2P-AN-PA-1500-N-00-BK-EU/RU 825 EAA65845801 Antenna,T SN190379 SINGLE 0DB 50OHM 3 1. 900 AKB75815318 Remote Controller Assembly MA2 RM9/7/5 (EU/DAB+) CD MINI 2-16 REMARKS Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. SECTION 3 ELECTRICAL CONTENTS ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2 1. NO POWER ............................................................................................................................................ 3-2 2. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-4 3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-5 4. NO BOOTING IN USB FUNCTION ........................................................................................................ 3-6 5. NO SOUND ........................................................................................................................................... 3-10 ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-16 1. POWER (SMPS) ................................................................................................................................... 3-16 2. MCS PART CHECK .............................................................................................................................. 3-19 3. PWM MODULATION CHECK ............................................................................................................... 3-20 4. POWER AMP PART CHECK ............................................................................................................... 3-21 5. TUNER / DAB FUNCTION CHECK ...................................................................................................... 3-22 6. TUNER FUNCTION CHECK................................................................................................................. 3-23 7. DOUBLE USB FUNCTION ................................................................................................................... 3-24 WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-25 1. DSP (IC501) .......................................................................................................................................... 3-25 2. SDRAM (IC502) .................................................................................................................................... 3-26 3. SERVO (IC401)..................................................................................................................................... 3-27 4. MOTOR DRIVER (IC400) ..................................................................................................................... 3-28 5. ADC (IC301).......................................................................................................................................... 3-29 6. USB (CN502) ........................................................................................................................................ 3-29 7. BLUETOOTH (CN504).......................................................................................................................... 3-30 WIRING DIAGRAM .......................................................................................................................................... 3-31 BLOCK DIAGRAM .......................................................................................................................................... 3-33 CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-35 1. IC VOLTAGE......................................................................................................................................... 3-35 2. FAN MOTOR VOLTAGE ...................................................................................................................... 3-36 3. SMPS CAPACITOR & ZENER DIODE VOLTAGE............................................................................... 3-36 4. MAIN CAPACITOR VOLTAGE ............................................................................................................. 3-36 5. CONNECTOR VOLTAGE ..................................................................................................................... 3-37 PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-39 1. SMPS P.C.BOARD DIAGRAM ............................................................................................................. 3-39 2. MAIN P.C.BOARD DIAGRAM .............................................................................................................. 3-41 3. TOP KEY P.C.BOARD DIAGRAM ........................................................................................................ 3-45 4. LIGHTING LED P.C.BOARD DIAGRAM .............................................................................................. 3-49 5. DAB MODULE P.C.BOARD DIAGRAM................................................................................................ 3-49 3-1 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 1. NO POWER If the unit doesn’t work by no power problem, repair the set according to the following guide. 1-1. FUSE/ THERMISTOR/ BRIDGE DIODE 1-1-1. Solution Please check and replace F901, TH901, BD901 on SMPS board. 1-1-2. How to troubleshoot (Countermeasure) 1) Check if the fuse F901 is open or short-circuit. 2) Check if the NTC thermistor TH901 is normal or open. 3) Check if the bridge diode BD901 is short-circuit by over current with a digital multi-meter. 1-1-3. Service hint (Any picture/ Remark) < F901 > If F901 is not short-circuit, replace it with a same specifications one. ON5/ RN5 : 5 A (Red) ON7/ RN7 : 5 A (Red) ON9/ RN9 : 8 A (Green) < TH901 > If TH901 is open, replace it with a new one. 3-2 < BD901 > If BD901 is short-circuit, replace it with a new one. ON5/ RN5 : GBL08 ON7/ RN7/ ON9/ RN9 : GBU606G or RBU605M Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO POWER If the unit doesn’t work by no PVDD problem, repair the set according to the following guide. 1-2. FET 1-2-1. Solution Please check and replace Q901, Q902 on SMPS board. 1-2-2. How to troubleshoot (Countermeasure) 1) Check the Drain-Source or Drain-Gate, Gate-Source Resistance of Q901~ Q902 with a digital multi-meter. If it is short condition, it’s destroyed. Replace it with a new one. (Please replace 2 FET at the same time although several FET is OK) * RN9 : Q901 + Q902 * RN7/ RN5 : Q901 Only. 1-2-3. Service hint (Any picture/ Remark) < SMPS circuit > 3-3 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 2. NO BOOTING WHEN POWER ON THE SET The set doesn’t work when press the power button on the top board or the remote control. 2-1. IC501 2-1-1. Solution Replace MAIN board. 2-1-2. How to troubleshoot (Countermeasure) 1) Check the 5.1 VA (CN201) and 3.3 VA(IC202) in standby mode. If there is no 5.1 VA, check the SMPS and if doesn’t appear 3.3 VA, check the IC202. 2) Check +12 V, DVCC_5V and DVCC_3.3V when power on the set. If the set doesn’t work regardless of what the KEY3 changes high to low while pressing the power button. X500 and X501 work normally but, if you can not power on the set, replace the IC501 with a new one on the main board. R5B95 C5B23 C5B24 R508 R5B102 R5B104 RA503 8 10 12 14 16 9 11 13 15 17 R5B6 C5B5 C5B2 X500 C5B34 ZD506 4 2 B C D E F G H J K L M N P R T U 1 FL500 C5E2 A C5E3 R5B33 R5B34 R5B52 R5B36 R5B48 R5B63 R505 R503 L5B8 C2B5 R5B28 R5D7 R5B45 R5B17 R5B24 R5B21 R5B15 R5B26 R5B29 R5B32 R5B38 R5B30 SOLDERING R128 R127 R102 R5B1 C130 C131 R103 R104 C5B25 C5E6 ZD205 L206 C232 C230 R242 C233 R243 C274 R244 C277 R245 R112 R111 2019.12.13 EAX69094501 VER1.4 C246 C2A6 C108 R116 IC204 C106 C105 C177 C217 R109 R147 R129 C104 X500 (32.768 MHz) 5 6 7 IC501 R122 R101 RA102 ARD 146 (220X125) MES ZD501 C237 C102 C101 C103 C2C1 R5D10 R596 R5B5 C5B4 IC501 C107 L101 R5B94 3 R5B64 R5B65 R5B61 R5B60 R5B56 RX C2B9 C5B18 X501 R5B4 R5B47 DFT_TX R5B9 R5B7 R5B37 R5B8 R5B10 R5B11 R5B22 R5B42 R5B43 R5B44 KEY3 (R5B64) ZD505 R5B53 R5B51 R5B106 C539 C5B11 C5B14 R5B70 R5B69 R5 R5 SF_M R5B72 R5B73 R5B75 R5B74 L5B3 X501 (24 MHz) RA501 SF_CS I SF_SCK SF_MOSI CN501 RA504 R5B98 R5B107 C5B6 2-1-3. Service hint (Any picture / Remark) CN101 < MAIN board top view > 3-4 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET When power on the set, any icons or characters on VFD are not displayed. 3-1. VFD (VFD801) 3-1-1. Solution Replace TOP board. 3-1-2. How to troubleshoot (Countermeasure) 1) Check if VFD_12V, DVCC_3.3V and DV_5V are output from MAIN to VFD via the TOP board. 2) Check if the IC501 outputs VFD_CLK, VFD_STB, and VFD_DO to the TOP board(CNT804 pin6~8). 3) Check if the VFD grid current amplifier circuit on the TOP board. Check the drive signal to the transistor’s(CNT804 pin6~8) base. If the control signals from VFD (SW) isn’t output, replace VFD with a new one. VFD heat rays is RED : DVCC_5V(IC201 check) Voltage will be high than 5.5 V. No VFD : VH(VFD801 pin27) will be not supply about 30 V. No VFD : VFD 12 V will be not supply (Check Q205). 3-1-3. Service hint (Any picture / Remark) about 12Vp- p CN804 Base < Waveform of the grid current driver> < CN804 > 3-5 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 4. NO BOOTING IN USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 4-1. NO DVCC_3.3V, 1.2 VA 4-1-1. Solution Replace MAIN board. 4-1-2. How to troubleshoot (Countermeasure) 1) Check voltage of IC202 AND IC205 pin4 on MAIN board. If IC202, IC205 pin4(about 5.1 V) Input 5.1 VA doesn’t come out, check 5.1 VA from SMPS board. 2) If IC202, IC205 pin4(about 5.1 V) is normal, check the PWR_CTRL(IC204 pin5) is high (about 3.3 V). If PWR_CTRL isn’t high, check pin D11 of IC501 & R5B78, R214, R233. 3) If PWR_CTRL is high, check R5B78 and if there’s no defective component then check IC204 pin1 short with GND. 4) If 3.3 V(DVCC_3.3V) is normal, check 1.2 VA output(C221, C226, C287, C288, C229) voltage of IC205. If 1.2 VA of IC205 doesn’t come out, then replace IC205. R5D10 R596 C613 RA601 C5E2 L205 C221 C215 IC205 R5D5 R5D8 C226 C207 IC201 R241 IC208 C273 R214 R233 ZD203 C297 C246 C209 C177 R245 C2A6 R218 R219 IC202 R208 IC204 L202 CN101 C279 R244 C276 R243 C274 ZD202 R242 C233 L203 R237 R238 C2D2 L212 C232 R207 C230 C218 C5E6 L206 C222 C5B25 C288 C229 IC204 R128 R127 R102 C2B5 R210 ZD205 C287 C2D1 IC202 L5B8 C277 C108 C2C12 C231 C214 C2C5 R221 C106 C105 R112 R111 IC205 IC506 R5B33 R5B34 R5B52 R5B36 R5B48 R5B63 R505 R503 R5B45 R5B17 R5B24 R5B21 R5B15 R5B28 R5B26 R5B29 R5B32 R5B38 R5B30 SOLDERING C2C6 C284 IC501 M_SCL R702 C705 D204 M N P R T U M_DATR602 C5E3 IC601 C612 R624 R625 R5B6 C5B5 C5B2 X500 C5B34 ZD506 R601 FL500 L K R710 R723 R726 C614 ZD501 R5B4 R628 R629 R611 IC701 MES R621 R5B5 C5B4 P_DAT R524 R612 P_SCL R508 R5B94 C6 R6 R C C5B R5B98 R5B10 4-1-3. Service hint (Any picture / Remark) < MAIN board top view > 3-6 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO BOOTING IN USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 4-2. CRYSTAL (X500) 4-2-1. Solution Replace MAIN board. 4-2-2. How to troubleshoot (Countermeasure) 1) If 3.3 V & 1.2 V is normal, check reset ‘High’ of IC501 pin T12 on MAIN board. If CHIP_RESET isn’t high, check the IC505. 2) If CHIP_RESET is high, check the soldering status of 24 MHz crystal (X500). 3) If the crystal(X500) doesn’t oscillate, check R5B4, R5B6, C5B2, C5B5 around crystal(X500). If there’s no defective component, then replace X500. R5B98 R5B107 C5B60 R5B95 C5B23 C5B24 RA503 R508 R5B94 R5D10 R596 R5B5 C5B4 R5B6 C5B5 C5B2 X500 ZD501 7 IC501 C5B34 R5B4 6 ZD505 C5B18 X501 X500 < Signal waveform > 4 X500 FL500 B C D E F G H J K L M N P R T U 1 2 3 R5B64 R5B65 R5B61 R5B60 R5B56 C5E2 A C5E3 IC501 S 45 21 15 FT_TX 5B7 5B8 2 R5B53 R5B51 R5B106 RX ZD506 5 XO C5B11 C5B14 R5B70 R5B69 8 10 12 14 16 9 11 13 15 17 R5B72 R5B73 R5B75 R5B74 XI R5B9 R5B1 RA504 R5B102 R5B104 RA502 RA501 SF_CS SF_MIS 4-2-3. Service hint (Any picture / Remark) < MAIN board top view > 3-7 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO BOOTING IN USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 4-3. SERIAL FLASH (IC503) 4-3-1. Solution Replace MAIN board. 4-3-2. How to troubleshoot (Countermeasure) 1) If the crystal(X500) does oscillate, check Serial Flash(IC503) on MAIN board. Check pin8(VCC), pin6(SCLK), pin1(CS), pin2(DO), pin5(DI) of below waveform. 2) If pin8, 6, 1, 2, 5 doesn’t come out, check damping resistor(R5B72, R5B73, R5B74, R5B75) of IC503. If damping resistor of IC503 is OK, then replace IC503. (it need to download program) 3) After change IC503, if It is still not below waveform, check IC501(DSP IC). 4-3-3. Service hint (Any picture / Remark) TP516 TP511 TP34 TP8 TP4 TP3 TP515 TP507 R5B96 R5B97 C5B59 TP512 VCC CS# SCLK SO C5B58 C C R5D16 R5D15 R5D18 R5B25 C C5B19 R506 R5D17 IC503 R5B62 R5D4 R5B101 R5D3 C5B36 C5B55 R5D11 R5B58 C5B31 C5B35 C5B37 R5D12 C5B49 C5B20 R5B83 R5B112 R5B116 L5B11 C5B45 C5B47 C5B22 L5B6 L5B12 IC503 IC502 5 R5D19 R5D9 R5B50 R5D20 R5B80 R5B78 < Signal waveform > < MAIN board bottom view > 3-8 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO BOOTING IN USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 4-4. SDRAM (IC502) 4-4-1. Solution Replace MAIN board. 4-4-2. How to troubleshoot (Countermeasure) 1) Check below waveform & soldering status of SDRAM (IC502) on MAIN board. If pin17(#CAS), pin18(#RAS), pin19(#CS), pin38(CLK), pin29(address), pin2(DQ) doesn’t come out, check damping resistor ((R5B99, R5B100, R5B102, R5B104, R5B107). 2) If resistor is OK, then replace IC502(SDRAM). 3) After change IC502, if It is still not below waveform, check IC501(DSP IC). 4-4-3. Service hint (Any picture / Remark) TP516 TP511 TP34 TP8 TP4 TP3 TP515 TP507 R5B96 R5B97 C5B59 TP512 da ta IC502 C5B58 C5B52 C5B15 C5B32 C5B51 C245 C5B56 R5B80 R5B78 / CS R5B86 C5B53 R AS R5B66 R5B84 R5B81 R5B23 R5B79 R5B77 R5B76 R513 L5B2 C5B8 R5B27 R5B31 R5B110 C5B42 TP517 C5B17 R5B71 R5B67 R5B88 C5B55 R506 R5B62 R5D4 R5B101 R5D3 C5B36 R5D16 R5D15 C5B38 C5B50 R5D18 R5B25 C5B40 C5B19 R5B103 R5D17 C5B31 C5B37 C5B35 R5D12 C5B49 C5B20 R5D11 R5B58 R5B83 R510 R5B16 R5B19 R5B14 R5B20 R5B12 RB117 R5B18 R5B46 DFT_RX R5B13 R5B35 C5B57 C5B54 C5B48 L5B12 R5B112 R5B116 L5B11 C5B45 C5B47 C5B22 L5B6 IC503 IC502 5 R5D19 R5D9 R5B50 R5D20 V CC Reset a ddress /WE R5E8 R582 C5B7 C AS R5B2 R5B3 R5B39 C556 C504 < Signal waveform > < MAIN board bottom view > 3-9 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE 5. NO SOUND There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according to the following guide. 5-1. DIGITAL AUDIO AMP DAMAGE 5-1-1. Solution Replace MAIN board. 5-1-2. How to troubleshoot (Countermeasure) 1) Check PWM_FL±, PWM_FR± & PWM_SW± signals from IC601 to IC701 & 702 each input function. If no signal, check if I2S audio signals are entered to IC601. 2) Check PVDD. If PVDD is abnormal, check the SMPS. 3) Check AMP_12V for driving the gate of AMP IC. a. All the powers are normal, but if AMP_12V is low, there is possible for AMP IC to be damaged. b. Remove L706, L707 one by one. When removed a inductance, if AMP_12V is recovered, the IC connected to it was damaged. c. Replace the IC with a new one. 4) Check the impedance between IC701_OUT_A/OUT_B & GND. a. If the impedance is 0 Ω, the IC must be damaged. b. After removing the heat sink, replace it with a new one. C480 R248 C776 C778 C388 L308 R474 R475 R329 C353 C351 R328 R5E9 R473 R471 Q709 R472 C481 R7 R758 C391 C390 C359 D701 C78 B L707 C775 C779 Q208 R757 5-1-3. Service hint (Any picture/ Remark) C7 C752 C741 R712 C721 L707 C713 C739 L706 R729 D703 R730 L706 R710 R723 R726 IC701 R628 R629 R621 IC601 R611 IC701 C765 C731 C615 R617 R626 R627 C740 R712A R736 R733 R737 R734 R738 R735 C742 C736 ZD702 C735 R250 Q207 R247 C2C11 R624 R625 C613 RA601 C766 R744 R741 R743 R740 R742 R739 L205 2 C612 IC601 C732 R702 C705 < MAIN board top view > 3-10 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the USB Function, repair the set according to the following guide. 5-2. USB FUNCTION 5-2-1. Solution Replace MAIN board. 5-2-2. How to troubleshoot (Countermeasure) 1) Check +5V_USB to USB board. If the Character ‘USB 1’ or ‘USB 2’ is turned on VFD, the voltage is okay, if so not, check USB_5V to pin4, 5 of CN502. 2) Check USB D1± or USB D2± from MAIN board to TOP board. a. Check 2.0_D1±signals(pin U7, U8 ) or 1.1_D1± signals(pin A7, A8 ) to IC501. b. Check USB± signals to CN502(pin1, 2, 7, 8). If there is any trouble, check the power for IC207. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one. 3) Check if “Digital audio AMP block” on item 6-1 is normal. 5-2-3. Service hint (Any picture/ Remark) JK301 R3 JK302 L312 D+ CN502 D- CN502 3A1 C5B21 R5B115 C2B3 R5B95 C5B23 C5B24 C5B18 X501 R508 R5B94 R5D10 R596 R5B5 C5B4 R5B6 C5B5 C5B2 X500 ZD501 6 7 IC501 C5B34 R5B4 4 FL500 B C D E F G H J K L M N P R T U 1 2 3 B64 B65 B61 B60 B56 IC501 C5E2 A C5E3 SOL TX 53 R5B51 R5B106 RX ZD506 5 ZD505 R5B98 R5B107 C5B60 RA503 8 10 12 14 16 9 11 13 15 17 USB D-/D+ (CN502 pin1, 2 & pin7, 8) < Waveform of USB D± signal > TP521 C5B39 R5B99 R5B100 RA504 C5B33 R5B102 R5B104 C5E7 C5B26 C5B30 C5B44 SF_MISO RA502 RA501 SF_CS C5B43 C5B41 TP519 C271 TP520 TP522 R501 TP523 R504 TP518 L5B9 < MAIN board top view > 3-11 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the TUNER function, repair the set according to the following guide. 5-3. TUNER FUNCTION 5-3-1. Solution Replace MAIN board. 5-3-2. How to troubleshoot (Countermeasure) 1) Check if TUNER_LR is entered from pin13, 14 of IC302 to IC301(pin27, 28) If no signals, check AVCC_3.3V for tuner power. Check if the tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC501 to IC302. If it doesn’t work, replace IC302 with a new one. 2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201. 3) Check if ADC_DATA is entered from IC301 to IC501. If no signal, check AVCC_3.3V & DVCC_3.3V (ADC) for IC301. If is NG, replace it with a new one. 4) Check the following I2S audio signal flow from IC501 to IC601. (Refer to Item 6-2.) If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to the IC is distorted or no signal, replace it with a new one. 5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-1. If AMP is damaged, replace it with a new one. 5-3-3. Service hint (Any picture/ Remark) C344 TP21 7 TP20 IC301 L320 C318 C317 C314 C313 C301 C305 C302 C306 L311 R235 C324 L309 C272 R223 C309 L301 C310 R305 C308 C346 L315 IC207 C307 L513 C270 TP511 C228 R309 IC301 R307 R306 R308 R313 R312 R318 TP313 C311 C312 C236 C225 TP301 C220 R519 C2B2 R521 R5D14 R5B55 R5D19 R5D9 R5B IC505 C5B3 C382 C5B22 C608 < TUNER function signal flow > D201 IC502 ZD503 C2A3 C2A4 TP310 TP302 TP304 TP312 TP311 609 R217 < MAIN board bottom view > 3-12 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the MIC IN function, repair the set according to the following guide. 5-4. MIC(Guitar) IN function 5-4-1. Solution Replace MAIN board. 5-4-2. How to troubleshoot (Countermeasure) 1) Check MIC_SI & Guitar signal to pin1, 13 of IC303. If no signal, Check the signals to pin6 & 8 of CNA301 on the MIC & RMC board. 2) Check if MIC_SIG and GUITAR is input from pin3, 12 of IC303 to pin3, 4 of IC301 . If no signal output, check MIC_3.3V for IC303, replace IC303 with a new one if it has a problem. 3) Check if DSPI_BCK, LRCK,MCLK are entered from IC501 to IC301. Check if MIC_DATA_IN is entered from pin19 of IC301 to pin E4 of IC501. If no signal, check AVCC_3.3V & DVCC_3.3V for IC301. If it is abnormal, change replace it a new one. 4) Check the following I2S signal flow from IC301 to IC501. If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one. 5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1. If AMP is damaged, replace it with a new one. JK303 5-4-3. Service hint (Any picture/ Remark) 44 TP21 L328 C383 R378 C372 R379 IC303 L326 C381 LG06 R369 C373 R383 C398 L329 C378 C391 C388 R301 ZD503 R302 C220 TP310 TP302 TP304 TP312 TP311 R248 D20 R521 R519 C2B2 R346 R309 C225 TP301 Pin15:DSPI_MCLK Pin16:DSPI_LRCK Pin17:DSPI_BCK C2A3 C2A4 C353 R307 R306 R308 R313 R312 R318 TP313 C390 C359 Q208 C311 C312 C236 L308 R372 C371 C272 R223 C396 R235 C324 R305 C270 C228 R330 L313 6 5 C310 IC304 L301 R367 R366 R365 R C393 362 R363 R360 R361 L309 IC207 C307 R359 IC303 R331 C318 C317 C399 C309 C387 C376 IC301 C308 C385 R371 C384 IC301 L320 C346 R382 C386 C301 C305 C302 C306 311 C337 L327 C397 C394 C314 C313 C380 C375 C389 C377 C379 R370 TP20 C395 R368 R381 R380 C336 L306 L325 C374 R373 RG06 R5D14 R5B IC505 C5B3 C2C11 C382 < MAIN board top view > < MAIN board bottom view > 3-13 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the Bluetooth function, repair the set according to the following guide. 5-5. BLUETOOTH FUNCTION 5-5-1. Solution Replace MAIN board or bluetooth module. 5-5-2. How to troubleshoot (Countermeasure) 1) Check BT_RX, BT_TX signal to pin6, 4 of CN504. If no signal, check the signal to pin4, 6 and pin10 (3.3 VA) of on the Bluetooth module and cable connection state. If there are no signal out from module, replace new module. 2) Check if BT_RX/TX is entered from pin6, 4 of CN504 to pin L1,K1 to IC501 (DSP). 3) Check if MCS_BCK, MCS_LRCK & MIX_DATA IN is entered from IC501 to IC601. If no signal, check +3.3 VA & +1.2 VA for IC501. If it is abnormal, change replace it a new one. 4) Check the following I2S signal flow from IC501 to IC601. If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one. 5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1. If AMP is damaged, replace it with a new one. 5-5-3. Service hint (Any picture/ Remark) R748 C758 B C766 C753 B/T Module R744 R741 R743 R740 R742 R739 C182 Q103 Q106 TP157 L110 TP156 CN106 PWM MCS_BCK MCS_LRCK MIX_DATA0_OUT R222 C185 Q101 Q102 Q104 Q105 C181 IC601 C180 IC501 LG07 TP155 TP154 C184 BT_RX, BT_TX TP158 L109 TP153 B L108 C183 TP152 CN504 AMP C509 C510 L505 L506 L507 L508 C561 < Bluetooth function signal flow > C508 R5D1 C513 C515 C524 C532 C514 C522 R5D2 C512 L502 R246 CN504 < MAIN board top view > 3-14 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the OPTICAL function, repair the set according to the following guide. 5-6. OPTICAL FUNCTION 5-6-1. Solution Replace MAIN board. 5-6-2. How to troubleshoot (Countermeasure) 1) Check DSPI_BCK, LRCK, MCLK, ADATA of IC304(pin27, 28, 29, 31). If no signal, check the signal from JK303 pin1 to IC304 pin1 and cable connection state. If there are no signal out from JK303, replace new connector and cable. 2) Check if MCS_BCK, MCS_LRCK & MIX_DATA IN is entered from IC501 to IC601. If no signal, check +3.3 VA & +1.2 VA for IC501. If it is abnormal, change replace it a new one. 3) Check the following I2S signal flow from IC501 to IC601. If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one. 4) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1. If AMP is damaged, replace it with a new one. C399 R359 C788 C391 C390 L308 C388 Q208 R248 PWM Q7 R329 C353 C351 R328 R5E9 IC601 MCS_BCK MCS_LRCK MIX_DATA_OUT R757 R330 C359 IC501 Q706 R348 IC304 R755 R758 C387 C376 IC304 C348 C349 L329 C378 R382 C386 DSPI_MCLK DSPI_LRCK DSPI_BCK DSPI_ADATA R367 R366 R365 C393 R362 R363 R360 R361 R358 R355 C337 JK303 IC304 R380 C336 L306 C381 IC303 R LG 5-6-3. Service hint (Any picture/ Remark) R626 R627 R628 R629 R710 R723 701 4 R712 C721 R712A R611 < OPTICAL function signal flow > C713 ZD702 C615 3 4 R617 AMP C605 R613 C601 R616 Q207 R247 R250 C2C11 < MAIN board top view > 3-15 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 1. POWER (SMPS) No 12 VA YES F901 normal? NO Replace F901 (Use the same fuse). YES BD901 normal? NO Replace BD901. YES TH901 normal? NO Replace TH901. YES Is Vcc (10 V ~ 18 V) supplied to IC901 pin2? NO D902 normal? NO Check or replace D902. YES D921/ D922 normal? NO Replace D921/ D922. YES Is there about 2.5 V at IC941 pin1? NO Replace IC941. YES D951 normal? NO Replace D951. YES ZD932 normal? NO Replace ZD932. YES Power line of main PCB is short. 3-16 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE POWER (SMPS) No PVDD YES F901 normal? Model PVDD Fuse FET ON5/ RN5 34 V 5A Q901 ON7/ RN7 47 V 5A Q901 ON9/ RN9 58.5 V 8A Q901, Q902 NO Replace F901 (Use the same fuse). YES BD901 normal? NO Replace BD901. YES TH901 normal? NO Replace TH901. YES Is Vcc (10 V ~ 18 V) supplied to IC901 pin2? NO D903 normal? NO YES Check or replace D903. YES NO Q911 base HIGH? YES • Check P_CTRL HIGH signal from MCS. • Check PC902. Check or replace Q911. Q901 or Q902 normal? NO Replace Q901 or Q902. YES D951 normal? NO Replace D951. YES Is there about 2.5 V at IC951 pin1? NO Replace IC951. YES Power line of main PCB is short. 3-17 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE POWER No LED YES Is Vcc (DVCC_5V) supplied to IC206? NO Check or replace IC203 block. YES Is SPLED_5V is normal? NO Check or replace IC206. YES Check or replace LED harness cable. No VFD YES VFD_12V is normal? NO Check or replace Q202, Q205. YES VCC_5V is normal? NO Check or replace L105, L211. YES VFD_CLK, STB, DO is normal? NO Check or replace RT810, RT811, RT812. YES Check or replace VFD. 3-18 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 2. MCS PART CHECK MCS PART CHECK YES Check if voltage of CN201 pin11, 12: 12 V. NO Refer to SMPS troubleshooting. YES Check if IC202, IC205 have 3.3 VA & 1.2 VA output. NO Check and change IC202, IC205. YES Check if IC204 have DVCC_3.3V output. NO Check and change IC204. YES X501: 32.768 kHz, X500: 24 MHz Check the operation. YES OK 3-19 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 3. PWM MODULATION CHECK PWM MODULATION PART CHECK YES Check CN201 pin11, 12: 12 V. NO Refer to SMPS troubleshooting. YES • Check IC601(TAS5548) 3.3 V - pin9, 14, 35, 50. • Check X601 (12.288 MHz). YES Check X601(12.288 MHz) operation. NO Check X601 (12.288 MHz). NO Replace X601(12.288 MHz). YES YES OK Check IC601 pin21 CLK input. YES Check IC501 (MLC3730) pin U13: RESET, pin10: SDA pin11: SCL output. NO Check line resistor output RST: R508, SCL: R510, SDA: R509. NO Replace R508, R510, R509. YES YES OK Check IC601(TAS5548) input data pin24 PWM wave. NO Check CD Assy communication Pin22, 23, 24. YES NO Refer to CD troubleshooting. YES Check IC601 input data. NO Check each line resistor output. YES OK Check PWM modulator output FL: Pin48(-),49(+). FR: Pin46(-),47(+). Other output check. NO Check IC601. YES OK NO Replace IC601. YES OK 3-20 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 4. POWER AMP PART CHECK POWER AMP PART CHECK YES Check CN201 pin11, 12: 12 V, pin3, 4, 5: 58.5 V (47 V, 34.5 V) NO Refer to SMPS troubleshooting. YES Check IC701 Pin29, 30, 31, 36, 37, 38 input voltage. YES Check IC701 pin2: AMP_12V input. NO Check each line resistor output voltage. YES Check PWM modulator input IC701 pin5, 6, 14, 15. YES Check IC701, IC702 pin27, 28, 32, 35, 39, 40. YES Check output line coil. NO Replace the coil. YES OK 3-21 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 5. TUNER / DAB FUNCTION CHECK FUNCTION CHECK YES Check IC301 pin27, 28 input. NO Check IC302, CN302 (CN5). YES Check IC301 pin18 output data. NO Check IC301 Pin8: ADC_3.3V Pin13, 14: DVCC_3.3V. NO Check CN201 pin11, 12: 12 V. YES IC501 output data. NO Replace IC501. YES OK 3-22 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 6. TUNER FUNCTION CHECK TUNER FUNCTION CHECK YES Check tuner IC302 operation. NO Check tuner IC(IC302) voltage (Pin11:AVCC_3.3V). YES Check IC301 Pin27, 28. NO Check tuner data line R & C. YES Refer to function check. 3-23 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. ELECTRICAL TROUBLESHOOTING GUIDE 7. DOUBLE USB FUNCTION USB FUNCTION YES Plug-in USB device. YES Display “NO USB”. YES Display “READ”. YES Display “NO FILE”. NO Check USB_5V. NO Check CN502. YES Check USB_D+, D(R5B69,R5B70,C5B11,C5B14, ZD505,ZD506). NO Check USB jack (CNT801, CNT802). YES Check IC501 (pin U7, U8/ A7, A8). NO Replace IC501. YES Check USB audio file in USB device (MP3, WMA file is playable) 3-24 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. WAVEFORMS OF MAJOR CHECK POINT 1. DSP (IC501) XI XI 1 3 XO XO 4 2 Fig 1-1. X501: Crystal of RTC 32.768 MHz (R5B94 both side) Fig 1-2. X500: Crystal of system 24 MHz (MAIN DSP : R5B6, C5B5) 2 3 4 1 3-25 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 2. SDRAM (IC502) 5 6 7 8 Fig 2. SDRAM 8 6 5 7 3-26 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3. SERVO (IC401) XI 9 11 XO 10 Fig 3-2. CD-16M (IC401 pin31) Fig 3-1. X400: Crystal 16.9344 MHz 9 10 11 3-27 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 4. MOTOR DRIVER (IC400) 16 12 17 13 14 15 Fig 4-1. LO- & LO+ / MOT_OPEN &MOT_CLOSE for Driving TRAY Motor (IC400 Pin6, 7, 9, 10) Fig 4-2. SL- & SL+ for Driving SPINDLE Motor (IC400 Pin11, 12) 18 19 Fig 4-3. SP- & SP+ for Driving SPINDLE Motor (IC400 Pin17, 18) 15 13 14 12 17 19 16 18 3-28 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 5. ADC (IC301) 6. USB (CN502) 20 21 23 22 24 Fig 5. ADC I2S (IC301 Pin15, 16, 17) Fig 6. USB D+/D(CN502 Pin1, 2, 7, 8) 23 24 21 22 24 23 20 3-29 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 7. BLUETOOTH (CN504) 25 26 27 B T_TXBT_TX BT_TX BT_RX BT_RX BT_RST BT_RST Fig 7. BT_TX / BT_RX / BT_RST 25 26 27 3-30 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. WIRING DIAGRAM [ON9 only] Harness FAN FFC MIC DAB Guitar 3pin FM MIC CN462 SD CARD (Optional) DIR 8pin USB2 Heatsink MIC & Guitar AMP DAB CN303 USB GUITAR ADC USB CN502 PWM 6pin USB1 SD CARD (Optional) Speaker CN701 TOP Control Board Speaker Unit MAIN Board DSP 8pin Remote IR SPK Lighting CN106 SDRAM RMC IR SPK LED 8pin Speaker LED Micom 16pin UP LED DN LED [ON9 only] CN102 16pin Power CN201 12pin RMC 12pin BT CN504 10pin 10pin TOP Control Board SMPS 3-31 3-32 BT Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. BLOCK DIAGRAM ON9/ 7/ 5 : O RN9/ 7/ 5 : X MD Block ANALOG INPUT Block DAB+FM : ON9/7/5 EU Only (FM BLOCK NA) OP_SW,CL_SW (VCC50) 24MHz P/UP 24MHz CD_RESB_16M_SUBSYQ AC,BD,E,F,PD,CD_LD SERVO (4ؑ)ܖ M SPDO/SLDO / FDO/TRD DECK MECHANISM LOAD± ,SLED± , SPIN± ,TR± ,F± TUNER_SI CD_LRCK/BCK , CD_DATA DAB+ / FM Module TUNER_CLK/DAT(S0)/RST/CE CD_DIN_OUT/SD_CMD CD_BUSY /SD_DATA0 CD_RW/ SD_DET, CD_MCK/SD_CLK FM TUNER_L/R SD_DATA1~3 24MHz TUNER (FM) ADC MOT_MUTE/CLOSE BT_ADC_DIR_SCL / ADC_DIR_DAT Guitar (+3.3V_CD, VCC1.2) MIC/Guitar MIC_DATA_IN, ADC_DATA_IN BT_ADC_DIR_SCL / ADC_DIR_DAT OPTICAL IN JACK Shielding DIR ON9/7 : O ON5 : X DIR_INT/RST/CS D/TEMP 16MB Flash 8MB S/Flash DRM_WEN/CAS/ RAS/SEL/CLK/CKE M00_15,A00_16 MIC 1 MCS_LRCK/BCK/MCLK For RCU DSPI_MCLK/LRCK/B CK/ADATA 32MB SDRAM DAB+/FM 32.768MHz MOT_OPEN/SD_WP Motor Drive DAB+/FM DAB_L/R SD Card IR Receiver iOS CP_RESET Main DSP PWM_CLK/CP_SCL , PWM_DAT/CP_SDA PWM + AMP LPF Block TW_L SF_MOSI/MISO SF_CS/SCK SF_MOSI/MISO SF2_CS/SCK AMP ON9 series SE 8Ω (1’’) TW_R SE 8Ω (1’’) Woofer USB1 1.1 USB2 VFD_STB/CLK/DO RCU KEY 1/2/3 BTL BT_PCM_BUFFER (+3.3VA,5V,+12V) 2.0 BT_TX_RX TOP BLOCK D1+/ -, D2 +/ - 6Ω(8’’) x2 MCS_LRCK/BCK PWM_SCL/DAT PWM_RST/MUTE MIX_DATAx_OUT PWM AMP MIX_DATA0/2 VFD FR_L, TW_L SE FR_R, TW_R SE ON7 series 4Ω (3’’) 4Ω (3’’) Woofer Key (26) Jog BTL MCS_CS/RX/TX IR Receiver Micom ( 48Pin) TW_L SE Multi Speaker Lighting FAN AMP TOP Block (NEW IC/BLOCK) TW_R SE 6Ω (8’’) ON5 series 8Ω (3’’) 8Ω (3’’) Woofer BTL ON9 Series only 3-33 3-34 3Ω(8’’) Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. CIRCUIT VOLTAGE CHART 1. IC VOLTAGE RATING SPEC. 2. FAN MOTOR VOLTAGE RECOMMEND VOLTAGE(V) MEASUREMENT VOLTAGE(V) IC TC TEMPERATURE SPEC. NO. PARTS SYMBOL IC FUNCTION 1 IC101 IC, Microcontrollers VDD : 2.7 ~ 5.5 V VDD : 3.34 V VDD : 3.34 V IC, Microcontrollers 85 °C 2 IC201 DC, DC Converter VIN : 4.5 ~ 17 V Vin : 12.10 V Vin : 12.10 V Step-Down Converters 125 °C 3 IC202 DC, DC Converter VIN : 2.5 ~ 5.5 V Vin : 5.13 V Vin : 5.13 V Step-Down Converters 125 °C 4 IC203 DC, DC Converter VIN : 4.5 ~ 17 V Vin : 12.10 V Vin : 12.10 V Step-Down Converters 125 °C 5 IC204 Limit Switch VIN : 2.5 V ~ 5 V VDD : 3.34 V VDD : 3.34 V Power-distribution switch 125 °C 6 IC205 DC, DC Converter VIN : 2.5 ~ 5.5 V Vin : 5.13 V Vin : 5.13 V Step-Down Converters 125 °C 7 IC206 Limit Switch VIN : 2.5 ~ 5 V Vin : 5.13 V Vin : 5.13 V Power-distribution switch 125 °C 8 IC207 Limit Switch VIN : 2.5 ~ 5 V Vin : 5.13 V Vin : 5.13 V Power-distribution switch 125 °C 9 IC208 LDO VIN : ~ 6 V Vin : 5.13 V Vin : 5.13 V 1A Ultra Low Dropout Linear Regulator 125 °C 10 IC301 4ch Audio ADC AVDD : 3.0 ~ 3.6 V DVDD : 3.0 ~ 3.6 V AVDD : 3.36 V DVDD : 3.3 V AVDD : 3.36 V DVDD : 3.3 V 2ch and 4ch Audio ADCs with Universal Front End Input Mux 125 °C 11 IC302 TUNER VA : 2.7 ~ 35.5 V VA : 3.36 V VA : 3.36 V TUNER 85 °C 12 IC303 Audio line driver PVDD : 3 ~ 5.5 V PVDD : 3.36 V PVDD : 3.36 V 3VRMS Line driver 85 °C 13 IC304 Sample rate converter VL : 1.71 ~ 5.25 V VA : 3.135 ~ 3.465 V V_REG : 3.135 ~ 3.465 V VL : 3.3 V VA : 3.3 V V_REG : 3.3 V VL : 3.3 V VA : 3.3 V V_REG : 3.3 V 24bit 192 khz sample rate converter 125 °C 14 IC400 Motor Driver VCC1 : 4.3 ~ 13.2V VCC2 : 4.3 ~ VCC1 VCC1 : 5.12 V VCC2 : 5.12 V VCC1 : 5.12 V VCC2 : 5.12 V 5-channel BTL Driver 85 °C 15 IC401 Digital servo signal processing VDD1 : 2.7 ~ 3.6 V VDD_CORE : 1.4 ~ 1.65 V VCC : 3.3 V VDD_CORE : 1.51 V VCC : 3.3 V VDD_CORE : 1.51 V Servo signal processor for compact disc player 85 °C 16 IC501 IC, Digital Signal Processors Core : 1.1 ~ 1.3 V VDD IO : 3.0 ~ 3.6 V VDD33 : 3.34 VA Core : 1.2 VA VDD33 : 3.34 VA Core : 1.2 VA IC, Digital Signal Processors 85 °C 17 IC502 SDRAM VDD : 3.0 ~ 3.6 V VDD : 3.34 V VDD : 3.34 V 4 M x 4 BANKS x 16 BITS SDRAM 85 °C 18 IC503 Serial Flash Memory VDD : 3.0 ~ 3.6 V VDD : 3.34 V VDD : 3.34 V SERIAL FLASH MEMORY 85 °C 19 IC504 Serial Flash Memory VDD : 3.0 ~ 3.6 V VDD : 3.34 V VDD : 3.34 V SERIAL FLASH MEMORY 85 °C 20 IC505 Voltage Detector VIN : 1.1 ~ 5.5 V VDD : 3.34 V VDD : 3.34 V 3-PIN MICROPROCESSOR RESET CIRCUITS 85 °C 21 IC506 IOP CP Chip VCC : 1.62 ~ 5.5 V VCC : 3.36 V VCC : 3.36 V Clsas 6 i-Pod 2.0C Ver 2.0C Class 85 °C 22 IC601 PWM IC DVDD : 3.0 ~ 3.6 V AVDD : 3.0 ~ 3.6 V DVDD : 3.34 V AVDD : 3.36 V DVDD : 3.34 V AVDD : 3.36 V PWM IC 105 °C 23 IC701 AMP IC PVDD : 12 ~ 62 V GVDD, VDD : 10.8 ~ 13.2 V PVDD : 53.3 V GVDD, VDD : 12 V PVDD : 53.3 V GVDD, VDD : 12 V AMP IC 125 °C 3-35 NO. CHECK MODE SPEC. CHECK RESULT CHECK METHOD 1 FAN MOTOR Input Voltage 12 V 11.98 V Check the Voltage on the CN462 pin3(FAN_DC), Not connect FAN Module.(12 V). 2 FAN MOTOR Operation Voltage VOL15 : 5.85~7.15 V VOL16~40 : 9.81~11.99 V VOL15 : 6.5 V VOL16~MAX : 10.9 V During the FAN Operate, check the Voltage of FAN Module. 3. SMPS CAPACITOR & ZENER DIODE VOLTAGE CAPACITOR NO. 1 2 LOCATION C903 C904 NO. 1 2 3 4 LOCATION ZD901, ZD904 ZD902, ZD906 ZD905, ZD912 ZD914 SPEC. 450 V / 270 uF 450 V / 270 uF SALES AREA W/W W/W ZENER DIODE 3-36 CHECK 33 V 13 V 20 V 33 V 4. MAIN CAPACITOR VOLTAGE NO. LOCATION NO. VALUE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 C101 C122 C125 C214 C271 C2C11 C3A1 C402 C404 C427 C479 C480 C481 C614 C713 C740 C748 C903 C904 C909 C911 C914 C933 C934 C952 C953 C954 CT802 10 uF 100 nF 1 uF 10 uF 220 uF 1 uF 220 uF 100 uF 100 uF 220 uf 22 nF 100 nF 100 uF 100 uF 10 uF 220 nF 1000 uF 270 uF 270 uF 22 uF 47 uF 10 uF 2200 uF 470 uF 1000 uF 1000 uF 1000 uF 47 uF 110 V -20 % 220 V +20 % (88V, 60Hz) (V) (288 V, 50Hz) (V) 3.34 V 12.03 12.03 5.12 5.12 12.10 3.35 5.10 3.33 5.12 12.03 10.90 10.90 3.33 12.10 53.30 53.30 119.00 119.00 15.40 22.30 19.40 12.09 12.08 53.70 53.70 53.70 5.10 3.34 V 12.03 12.03 5.12 5.12 12.10 3.35 5.10 3.33 5.12 12.03 10.90 10.90 3.33 12.10 53.30 53.30 404.00 404.00 15.40 22.30 19.40 12.09 12.08 53.70 53.70 53.70 5.10 DESCRIPTION DVCC_3.3V VFD_12V VFD_12V +5.1V USB_5V AMP_12V AVCC_3.3V DVCC_5V DVCC_3.3V M_5V +12V FAN_DC FAN_DC DVCC_3.3V AMP_12V PVDD PVDD 1st Regulation Cap 1st Regulation Cap IC901 Vcc IC911 Vcc_1 IC911 Vcc_2 12VA 12VA PVDD PVDD PVDD VCC_5V Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 5. CONNECTOR VOLTAGE NO. 1 2 3 4 CON NO. CN102 CN103 CN106 CN201 CON NAME MAIN TOP MAIN SD CARD MAIN MULTI LIGHTING MAIN SMPS PIN NO. PIN MANE 1 2 VOLTAGE(V) CON NO. PIN MANE 12.10 1 0.00 2 5.10 5.10 3 DV_5.0V 5.10 5.10 DV_3.3V 3.34 3.34 6 VFD_CLK 3.33 3.33 7 VFD_STB 3.33 3.33 8 VFD_DAT 3.33 3.33 9 DGND 0.00 0.00 10 DGND 0.00 11 KEY3 3.33 12 KEY2 13 14 15 Vout VF_12V 12.10 DGND 0.00 3 DV_5.0V 4 5 NO. 5 CON NO. CON NAME PIN NO. Vin CN303 MAIN DAB MODULE VOLTAGE(V) Vin Vout TUNER_L - - GND - - TUNER_R - - 4 GND - - 5 DAB CE - - 6 DAB CLK - - 7 DAB MOSI - - 8 DAB MISO - - 9 TUNER RST - - 0.00 10 GND - - 3.33 11 GND - - 3.33 3.33 12 3.3V 3.36 3.36 KEY1 3.33 3.33 1 GND - - JOG_B 3.33 3.33 2 NC - - JOG_A 3.33 3.33 3 FAN_DC 10.90 10.90 16 DGND 0.00 0.00 1 D2+ 3.30 3.30 1 CD/DAT3 - - 2 D2- 0.00 0.00 2 CMD - - 3 VSS1 - - 4 VDD 3.34 3.34 5 CLK - - 6 VSS2 - - 7 DAT0 - - 8 DAT1 - - 9 DAT2 - - 10 DETECT_ CONTACT - - 11 COM2 - - 12 WRITE_PROTECT_CONTACT - - 13 GND - - 1 SPKLED_B - - 2 SPKLED_G - - 3 SPKLED_R - - 4 LGND - - 5 LGND - - 6 DGND - - 7 3.3VA 3.34 3.34 8 RMC - - 1 12V 12.10 12.10 2 12V 12.10 12.10 3 DGND - - 4 P_CTRL - - 5 DGND - - 6 DGND - - 7 DGND - - 8 PVDD 53.30 53.30 9 PVDD 53.30 53.30 10 PVDD 53.30 53.30 11 DGND - - 12 PVDD CTRL - - CNT804 6 7 CN462 CN502 MAIN FAN MAIN TOP (USB) SD CARD 8 CN504 CNS301 CNS302 9 CN701 MAIN BT Moudle MAIN SPK 3 DGND 0.00 0.00 4 USB_5V 0.00 0.00 5 USB_5V 0.00 0.00 6 DGND 5.09 5.09 7 D1+ 0.00 0.00 8 D1- 0.01 0.01 1 SDA 0.12 0.12 2 SCL 3.33 3.33 3 GND 0.00 0.00 4 TXD 3.33 3.33 5 GND 0.00 0.00 6 RXD 3.33 3.33 7 RTS 1.49 1.49 8 CTS 1.51 1.51 9 RESET 3.33 3.33 10 VDD 3.33 3.33 1 SW+ 2 SW- - 3 FL+ - 4 FL- - 5 FR+ - 6 FR- - CON NO. DAB MODULE FAN CNT803 BT Module - SPK CN901 3-37 3-38 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. Q913 Q912 R913 R912 R973 FB903 FB904 C917 R919 C915 IC911 CY901 C914 W932 W923 R967 ZD904 R951 R925 W907 W906 W913 R910 C923 R921 W910 R956 C956 R952 R953 R971 R972 TP911 R961 R954 W924 ZD906 R948 R968 ZD932 R955 TP914 W921 IC952 Q950 R970 W914 TP913 R962 IC951 TP912 PC904 W918 PC903 TP910 ZD933 C935 TP905 ZD905 Q902 HS952 T903 T 9 0 4 HS955 C951 R966 HS901 R969 TP906 D913 R949 TP915 D905 ZD912 TP908 TP909 R922 C920 3-40 TP907 BD901 W909 R914 R947 FB902 D951 C931 C913 D911 W905 OTW3 OTW4 OTW2 OTW1 C918 TH952 C912 C952 W925 R917 TH951 R920 C916 C919 R926 W915 W917 Q901 L F9 0 2 3-39 R911 C955 R916 C950 R959 R957 C953 TP918 R944 R942 W901 R941 W916 R943 W929 TP917 R965 C922 W926 W903 R924 W922 ZD902 R946 W908 W912 Q911 R964 W920 C937 W911 C954 IC941 R945 PC901 L931 C933 C910 R906 D903 FH902 W927 TP903 C909 C961 1 1 C934 F901 R908 W902 9 TP904 D922 P N 9 IC901 7 D921 0 T901 5 D906 W931 1 FB901 R B K) (B D901 C906 3 D906 C904 JIG C905 R904 CY902 R905 FH901 D902 R907 L ) B H (W D904 C900 W904 R934 PC902 ZD903 ZD901 CM901 R909 ZD907 C908 VR901 1,2:12VA 3:GND 4:P-CTRL 5,6,7:GND 8,9,10:PVDD 11:GND 12:V-CTRL LF903 R901 R902 TP901 R958 W930 R963 R915 C921 Q951 W928 CY900 TP916 LF901 C903 R903 C911 TP902 R960 LF904 W919 CM902 TH901 TH902 TH903 1 0 9 C JIG #4 1 #8 OTW904 OTW908 #3 CN901 #7 OTW903 OTW907 #2 #6 OTW909 OTW902 OTW906 #1 #5 OTW901 OTW905 NOTE) Warning Parts that are critical with respect to risk of fire or electrical shock. (TOP VIEW) (BOTTOM VIEW) 1. SMPS P.C.BOARD DIAGRAM PRINTED CIRCUIT BOARD DIAGRAMS 2. MAIN P.C.BOARD DIAGRAM R369 C479 R358 R355 Q487 R465 Q706 C348 C349 R760 R474 R475 R473 C780 R749 C755 C781 C775 C779 R712 C721 L707 C713 C739 C615 C740 C736 C770 D703 R730 R746 R777 R748 C758 L706 C735 IC701 R621 R745 C769 D702 C731 R250 R247 R617 IC601 C613 C5E2 C753 C766 X601 C614 C612 RA601 R624 R625 R702 C705 R744 R741 R743 R740 R742 R739 TP158 C182 Q103 Q106 C264 C254 C256 C216 C201 C202 L201 L211 CN106 C185 TP156 TP154 TP153 L108 C183 TP152 R731 R732 CN504 R206 R209 C208 R241 R204 R202 C748 CS748 CM748 D202 C253 C280 L202 L110 C184 C180 C263 IC203 L210 C213 IC201 R245 ZD202 R244 C229 L203 L212 C274 C277 C2D2 C2C6 C284 R243 C205 R218 R207 C230 R242 C233 C204 R222 L109 C288 IC202 R208 ZD205 L206 C232 C218 R128 R127 R102 C5E6 C222 C2B5 R210 R230 C211 C287 C2D1 R213 R220 C252 C251 C282 C215 C 2 8 1R 2 3 1 C212 C203 D204 C221 C226 C5B25 Q101 Q102 Q104 Q105 C181 R5D5 R5D8 IC205 R221 L5B8 TP157 LG07 TP155 R203 C2C12 C231 C214 C2C5 R237 R238 ZD506 R729 C732 IC506 R5B33 R5B34 R5B52 R5B36 R5B48 R5B63 R505 R503 C765 R240 R239 3-41 3-42 C510 C509 L505 L506 R5D2 L507 R5D1 C513 C515 C524 C532 C514 C522 L508 L502 R246 C512 L310 C561 C286 C279 C276 ZD204 C508 C207 C261 IC208 C273 CN101 R233 ZD203 R214 C209 CN201 C246 C297 C177 R112 R111 IC204 C106 C105 R116 2019.12.13 EAX69094501 VER1.4 R776 R747 C757 R736 R733 R737 R734 R738 R735 C742 R628 R629 R710 R723 R726 P_DAT P_SCL R524 R612 R5B6 C5B5 C5B2 X500 C5B34 7 4 3 2 1 B C D E F G H J K L M N P R T U R5B1 C752 L205 C2A6 ON9/7/5 Main BOARD FR4-2L 1.6T 220X146 (220X125) R626 R627 M_SCL C108 R129 Q202 C104 15 C102 C101 C103 C2C1 R601 C5E3 C130 C131 R103 R104 C217 R109 R101 RA102 CN701 R764 D701 R750 C756 R248 C776 C778 C388 L308 R472 R471 R757 R758 IC303 C381 C391 C480 C741 R611 FL500 R122 R147 L101 C243 C124 C192 C117 TP145 TP143 TP144 10 TP147 C481 Q709 R329 C353 C351 R328 R5E9 R712A M_DATR602 TP151 TP148 TP150 C390 ZD702 MES SOLDERING R5D7 C237 Q205 C605 R613 C601 R616 R5B95 C5B23 C5B24 R508 R5D10 R596 R5B5 C5B4 ZD501 R5B45 R5B17 R5B24 R5B21 R5B15 R5B28 R5B26 R5B29 R5B32 R5B38 R5B30 C407 C248 C122 C123 5 CN102 L329 C378 R346 C602 C604 C603 R615 R614 C607 C606 R5B94 R5B4 R5B47 DFT_TX R5B9 R5B7 R5B37 R5B8 R5B10 R5B11 R5B22 R5B42 R5B43 R5B44 C107 C405 TP146 L328 C383 R378 R302 C326 C271 C5B21 R5B115 R5B98 R5B107 C5B60 Q207 C2B3 C5B18 X501 IC501 CN401 L113 CN462 C2C11 TP521 R219 R504 R501 C5B33 8 10 12 14 16 9 11 13 15 17 RA503 RA501 TP519 A R5B53 R5B51 R5B106 R414 R412 R411 R410 R413 C427 L204 L105 R380 C336 L306 R372 C373 L326 C371 C396 C397 R335 Q208 5 ZD505 RX C2B9 C411 C410 C428 C440 TP142 TP140 TP139 TP138 R5B99 R5B100 SF_MISO SF_CS RA504 R5B64 R5B65 R5B61 R5B60 R5B56 R416 R417 TP149 C5B41 RA502 R5B72 R5B73 R5B75 R5B74 R5B69 C5B11 C5B14 CN501 TP520 C5B39 6 C424 C436 C539 C125 R761 TP468 TP467 R156 R462 R762 R330 C359 L112 B C439 R5B70 C5B43 R5B102 R5B104 C5E7 C5B26 C5B30 C5B44 IC504 C412 C418A C413 C438 C443 C441 SF_MOSI L5B3 ZD400 L106 LG06 L307 C329 C328 IC302 L303 C361 C3A2 R251 5 C418 C437 R422 R423 C445 TP523 TP522 SF_SCK C431 C433 R334 C367 D103 C194 R155 D102 C195 R154 D101 R5E15 R5E16 CN502 R752 R756 R348 L313 C320 C316 C319 C315 R755 C788 IC304 C3A1 L5B9 C414 C419 X400 C444 C430 C387 C376 R331 R311 R310 Q485 R359 R367 R366 R365 C393 R362 R363 R360 R361 R252 C423 L406 L403 R382 C386 C385 R371 C384 C399 C337 B C417 C422 JK302 L312 R5B114 R5B113 10 C363 C362 C402 C421 R370 TP518 C416 C429 C394 L327 JK301 CN303 C395 R368 B 15 C404 X301 R5E10 R5E11 C191 R5E12 R5E13 R5E14 20 C409 C193 R151 R150 C188 R153 C190 R152 C189 R148 D104 10 C187 R149 C432 9 C368 CN103 R379 R381 C380 C375 C389 C377 C379 C332 C335 13 C372 R301 R327 R317 C340 11 CN400 L325 RA302 LG04 C374 R373 RG06 L318 C342 R383 C398 12 C343 D301 JK303 CN302 (TOP VIEW) Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. MAIN P.C.BOARD DIAGRAM (BOTTOM VIEW) CN302 JK302 JK301 ANT JK303 TG TP29 TP17 TCL C334 TSD C331 C333 TP31 TEN TRST C355 TP33 TP22 TP27 TP23 C420 R415 C2C3 R403 R404 R406 R407 C425 C434 C446 IC401 C447 C426 R418 TP424 TP422 L5B2 C5B8 R5E8 R582 R5B16 R5B19 R5B14 R5B20 R5B12 R5B2 IC400 DFT_RX R5B46 R5B3 R5B39 C556 C504 C415 TP418 C114 C2C4 RA106 C112 R115 R125 TP136 C113 TP103 TP102 TP104 TP101 C2A5 R126 TP123 LG09 C5B1 RA103 C138 C137 C136 ON9/7/5 Main BOARD FR4-2L 1.6T 220X146 (220X125) 2019.12.13 EAX69094501 VER1.4 CN102 TP137 TP125 TP124 TP122 TP121 TP117 TP115 TP109 TP421 TP105 TP423 TP425 TP420 R108 R120 R158 TP505 C2B6 3-44 TP407 TP408 C401 C403 C238 C542 TP427 R419 C5B7 R212 3-43 TP410 TP414 C2C2 C552 Q504 TCK TDO R5B66 R5B84 R5B81 R5B23 R5B79 R5B77 R5B76 R513 R110 TP502 TP428 TP426 C435 TP417 ZD502 TP409 R400 C408 R409 C406 Q503 R5E17 R593 R594 R598 C540 R5B105 R531 C5B58 C5B55 GND R119 CN201 TP510 ZD504 C5B31 C5B51 C5B15 C5B32 R5B27 R5B31 R5B110 R5B13 R5B35 RB117 R5B18 C250 TP201 R405 TP429 RST C543 VDD TDI TP419 C206 TP503 BTGND TP501 TP508 R402 RTCK IC101 TP506 TP509 TP504 TMS C400 TP400 TP430 C548 C546 NTRST C239 C2C9 R205 R201 R225 R226 TP203 TP202 L400 R215 TP207 TP206 TP204 R520 C541 C2C8 C259 TP205 C500 R5B80 R5B78 R5B86 C5B53 R5D6 C224 C219 TP416 TP415 TP412 C501 C5E4 C2C7 C258 L5B12 IC503 C5B38 C245 C5B17 C5B56 C5B52 R5D16 R5D15 R5D18 R5B25 C5B40 C5B42 C5B46 C241 C240 C262 TP401 C298 C5E5 C2C10 C255 C5B59 R5B96 R5B97 C5B35 C5B37 R5D12 C5B49 C5B50 C2A7 ZD201 R216 TP10 C5B57 C5B54 C5B48 R5B88 R5B62 R5D4 R5B101 R5D3 C5B36 C2B4 R232 R234 C223 C227 TP11 TP517 C5B29 L5B10 C278 C275 C269 D203 R506 R5B71 R5B67 L5B4 R B 1 0R55 B 1 1 1 R597 R5D17 R249 IC206 C178 L107 R229 R228 C5B16 C5B12 C5B13 C618 C617 C179 C186 TP13 R5B83 R510 R5B103 L5B5 R5B68 R5D11 R5B58 C5B19 L701 TP15 TP12 C5B20 C725 C235 R5D13 R502 R509 CM748 CS748 C748 C268 C267 C5B22 L5B6 R511 R512 TP16 C5B45 C5B47 C611 R5B112 R5B116 L5B11 TP406 TP405 TP404 TP403 TP402 C300 IC502 C2B1 L5B7 C753 TP14 R519 R619 R620 C382 C234 R751 R5D14 R5B55 R5D19 R5D9 R5B50 R5D20 IC505 C610 TP411 Q400 TP507 R521 C5B3 C609 C303 SF2_CS C608 PWM_FR- CN701 R775 R759 8 C304 TP512 D201 TP413 C321 C299 C2B2 ZD701 C708 L706 PWM_FLC616 C707 FL- 7 TP515 C225 TP310 TP302 TP304 TP312 R709 C706 FR+ U201 L401 C322 TP6 TP7 TP9 TP34 TP8 TP4 TP3 C220 TP311 C703 R727 R725 C723 C752 6 C2A8 4 TP301 ZD503 C2A3 C2A4 C718 R307 R306 R308 R313 R312 R318 TP313 R309 SW- R384 R408 IC209 C310 TP511 C228 R701 3 C270 C311 C312 C236 L703 2 5 TP516 L707 1 LG01 R401 L402 R385 C327 TP513 TP32 TPJIG C536 ZD507 R223 C309 L301 R305 C308 C346 L315 C272 L513 C534 R217 C537 R235 C324 L309 IC207 C307 R387 R386 L213 IC301 L320 L324 R388 TP30 TP1 C318 C317 C392 C314 C313 R770 R466 R470 R469 R468 R467 C301 C305 C302 C306 L311 FL+ TP5 TP18 TP26 L304 C360 TP20 TP24 C330 C354 C352 C2A9 TP466 SW+ C365 C364 C370 C369 C366 C356 C358 R768 Q710 R769 TP465 TP19 TP21 C347 Q708 R774 R773 C350 R771 Q488 R464 R157 R463 C789 R772 TP25 C344 R754 Q486 TP28 C357 TP116 TP110 TP107 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3. TOP KEY P.C.BOARD DIAGRAM (TOP VIEW) 3-45 3-46 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. 3-48 Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes. TP806 CNT803 TP803 TP804 3 4 8 RCT801 VFD801 CNT802 CNT801 W104 W103 CT817 RT816 CT820 W114 W251 VFD_12V TP809 TP810 W203 W108 W242 W232 W107 W233 W264 W123 W102 W106 W176 CT818 CT819 TP816 W225 W186 CNT804 W105 W185 TP813 W227 TP805 TP807 TP801 TP815 TP814 RMC VCC_5V CT816 W229 W228 W218 W112 RT806 RT807 RT803 RT801 W117 W175 CT815 VFD_CLK W120 TP812 RT802 RT805 RT804 CT826 W204 3.3VA VFD_STB VFD_D0 KEY3 W110 KEY2 KEY1 JOG_B CT801 CT805 ZDT801 JOG_A TP819 W215 DT802 DT801 CT810 RT812 W118 RT843 RT830 W115 CT812 W113 W213 W181 RT811 RT810 CT804 CT802 W122 CT808 CT832 W270 W249 W252 RT842 CT842 CT813 TP818 ZDT802 ZDT803 RT808 RT813 CT811 CT809 CT807 DT803 SWT808 QT801 W116 TP808 W111 2 1 RT815 7 TP820 TP802 CT841 TP811 CT825 RT809 CT803 SWT811 RT829 RT828 CT806 SWT810 SWT809 RT851 W223 6 5 3-47 ON9/7/5 TOP KEY EAX69075201 VER 1.4 2019.12.16 PCB SIZE:280X185.5 (175.5) FR-1[1.6T] SWT825 SWT826 DT804 W217 SWT824 W261 RT838 RT837 W216 RT850 W219 SWT820 SWT819 RT827 RT841 QT802 W194 RT836 SWT817 CT834 SWT818 W202 SWT805 W214 W177 RT824 SWT804 W221 RT826 RT835 CT830 CT833 W206 W209 VRT801 W268 SWT807 SWT806 SWT816 RT825 RT823 SWT822 SWT823 W212 RT840 CT831 W210 SWT803 RT822 SWT802 RT834 W197 RT821 W271 SWT815 RT833 RT832 RT831 W101 W205 W184 SWT814 CT843 RT839 S WT 8 1 3 W180 CT844 S WT 8 1 2 RT820 W226 SWT801 SWT821 W109 (BOTTOM VIEW) TOP KEY P.C.BOARD DIAGRAM 4. LIGHTING LED P.C.BOARD DIAGRAM (TOP VIEW) (BOTTOM VIEW) 2019.11.07 EAX69075301 VER1.2 RS305 RCS301 RS307 TPS310 CS301 1 CNS302 CS303 CS302 TPS303 LEDS01 TPS311 ZDS301 CS308 TPS304 TPS305 RN9/7/5 CNS301 CS306 CS307 DS301 TPS307 TPS301 TPS302 RS303 RS302 RS301 RS304 CS305 ON9/7/5 Lighting LED BOARD FR4-2L 1.6T (31X24) TPS306 5. DAB MODULE P.C.BOARD DIAGRAM (TOP VIEW) (BOTTOM VIEW) CN1 PCB SIZE :32 X 52.5 CN1 TP2 SCAN1 L7 C15 C01 INTB IC01 IC02 R38 R04 C19 C18 C16 C24 R14 L6 R08 R06 R02 C17 R07 C14 XD1 D01 L1 C05 C07 C04 C28 C32 C03 R11 C25 BCK R10 R09 L21 C09 ADATA C06 R13 R23 R22 L2 L4 C08 C10 C11 C12 C13 LRCK R01 L3 R12 C23 C22 C20 R16 IC03 C26 R17 C38 R15 EAX69077001 Ver1.3 FR4-4L 1.6T 19.12.13 RF_IN C02 L8 L5 C21 C35 C36 RST C37 MOSI CS SHIELD CAN : 28X30 C34 C39 C33 C31 C30 C27 CN3 3.3V GND 3-49 3-50 MISO CLK A_R A_L Copyright © 2020 LG Electronics Inc. All rights reserved. Only for training and service purposes.