PROGRESS MEASUREMENT SYSTEM AL-KHURAYBAH & MUWEYALAH TANKER FILLING STATIONS 1. Introduction Measuring progress is a key activity that needs to be undertaken in a methodical and consistent manner by the Future Horizons contracting company for their scope of work. . The Future horizons Contracting Company shall implement a progress measurement system based on the principles contained within this document based on earned value principles. 2. Purpose This procedure aims to establish a Consistent method for Measuring and reporting physical progress and thereby Providing a basis for checking and analyzing progress and forecasting. The progress measurement Include General Items, Engineering, Procurement & Construction (including commissioning & handover) for the PROJECT. This procedure defines the Physical progress measurement and progress calculation method for the PROJECT. 3. Basis of Measurement of progress Future Horizon Contracting will develop the Progress Measurement System to cover the complete scope of work and reporting of all works associated with the Contract 4. Progress Evaluation Basis The project’s detailed Schedule (Level 5) under the Structured work Breakdown Structure forms the basis for PMS. Activities corresponding to Engineering, Procurement & Construction (Including commissioning & handover) having physical work Volume in the Level 5 Schedule, will be measured for the progress. As one of the components in involving for the project is related to %progress, the invoicing requirement of weightage has been built into the Physical progress Measurement. Each phase is monitored as a discreet package and the relative percentage weightage is allotted to each phase based on the relative cost of the phases. The overall weightage established will remain fixed. Any changes in scope by way of Variation Order of addition will be measured & monitored separately. Any deletion in scope will be jointly agreed upon between contractors and the Client. The merging of the original Scope and Variation Scope Progress Will be done at the project Phase level or Project level without affecting Progress Measurement. The Basis summary of Weightages for Phases is as below for Al- Khuraybah & Muweylah Tanker Filling stations Table-1 Al Khuraybah & Muweylah Filling Stations Project Phase General Items Value In SAR 3,047,492.04 %Weightage Engineering 2,111,625.68 5.3% Procurement 15,909,662.40 40% Construction Testing & handover 16,947,249.08 42.6% 1,729,311.13 4.4% SAR 39,745,340.33 100% Total 7.7% The Total Budget is considered the whole Project (100%) to assign weight Points to measurable level 3 activities and for further breakdown to Level 4& Level 5 Activities deliverables The progress Will be measured under the following heads for the above-defined phases. Engineering Procurement Construction (a) Testing & handover 5. Progress Measurement The relative weightings of the phases will be utilized to determine the overall progress (Physical)of the project. The Further Weighting breakdown of phases General & preliminaries, Engineering, Procurement, Construction, Testing & handover. 5.1 General & preliminaries. General & Preliminaries Plan will be prepared Mobilisation milestones which are covering Mobilization, Demobilization, management, temporary facilities & Permits & Authorities and Documentation Works by including pre-commissioning progress for temporary facilities. For The Mobilisation of Each Site, we will Claim 60%, and with the Demobilisation of Each Site, we will claim 40%, With help of Proof Documents & reports. Mobilization :60% Demobilisation :40% For the Remaining List of packages in general & preliminaries, we will claim the Invoice with the Help of Supported Aconex Documents & Reports. As per The PMS File 5.2 Engineering. Engineering progress will be calculated using earned value methodology. For the Engineering phase of the project, the Physical Progress measurement criteria shall be based on Actual Deliverables issued for Contractors & Approval by the Client. The following progress and Respective Discipline percentage figures for the completion of each deliverable will be monitored on a monthly basis. Project Al- Khuraybah Al -Muweylah Total Budget (SAR) 844,650.3 1,266,975.4 WT% 2.1% 3.2% ITT% 2.1% 5.3% Al Khuraybah Filling Stations Discipline Engineering Total Budget (SAR) 844,650.27 WT% 2.1% Phase Total cost WT% ITT% 3A Design 3B Design 3C Design 3D Design IFC Design Shop Drawings AS built Drawings 8,4655.03 295,627.60 295,627.60 168,930.05 42,232.51 42,232.51 42,232.51 10% 35% 20% 20% 5% 5% 5% 10% 45% 65% 85% 90% 95% 100% Al Muweylah Filling Stations Discipline Engineering Phase Total Budget (SAR) 1,266,975.4 Total cost 3A Design 126,697.54 3B Design 443,441.39 3C Design 253,395.08 3D Design 253,395.08 IFC Design 63,348.77 Shop Drawings 63,348.77 AS built Drawings 63,348.77 This Design stage further categorized as below WT% 3.2% WT% ITT% 10% 35% 20% 20% 5% 5% 5% 10% 45% 65% 85% 90% 95% 100% Submittal of Each Stage is 50 % Of Out of 100% the remaining 50% further Categorized into 2 stages as Mentioned 1.Submittal Respective Phase of Drawings :50% 2.Approval Respective Phase Drawings :50% (i) 2.1 For CODE B : 70% (ii) 2.2 For Code A : 30% 5.3 Procurement The Equipment and material control log shall be prepared. in which every piece of equipment/material with their associated weight value shall be shown the weight factor shall be established based on the price breakdown of all equipment, which is utilized as the physical progress measurement milestones which shall show the steps of progression to complete a procurement activity. Procurement Progress % Complete is calculated using the weighted % complete of each procurement package and the procurement package budgeted value. The total Weightage of the Procurement from the project is About 40% out of 100%, At The time of PO issues Future Horizon Contracting Company Claim of 20 % out of 100% of the particular material, and Whenever Material Delivery to the site at that time we will claim remaining 80 % of the Material. PHASE WT% PROCUREMENT : 40% PO ISSUE : 20% DELIVERY TO SITE : 80% 5.3 Construction For the Construction Phase of the project, the physical progress measurement criteria shall be derived from quantities or Volumes completed versus quantities or volumes required. The Estimation of Quantities shall be extracted and shown on a weekly basis. FHC will Claim 50% before work starts and the remaining 50% will claim after the completion of particular work of each phase. Construction physical achieved shall be derived from the approved weighting factories established for incremental steps required to complete all types of fields construction activities per discipline which will be finalised later. In fact, these steps are used for assessment of the progress of the construction activities as the physical progress measurement milestones. Progress is earned on % complete of each step which may be based on the actual quantity installed (i.e., concrete poured; formwork installed) of each step in the Construction process for each construction activity divided by the Forecast quantity to be installed. The total Weightage of the Construction from the project is About 42.6% out of 100%. The Weightages will be based on mutual discussion and Approval of PMC The following is a work for the calculation of Construction Progress construction for Each Discipline. S.NO DESCRIPTION BREAK-DOWN % 1 Civil & Structural Work 40% 2 Architectural work 45% 3 Mechanical Work 5% 4 Electrical Works 5% 5 Testing & commissioning 5% 1) Weightage for Each Construction Work package The discipline of Construction should be further broken into the work packages in Table. CIVIL & STRUCTURAL WORKS: S.NO DESCRIPTION BREAK-DOWN % ITT % (Cumulative) 1 Excavation 5% 5% 2 Form Work 32% 37% 3 Rebar 45% 82% 4 Concrete Pouring 10% 92% 5 Waterproofing 2% 94% 6 Backfilling 6% 100% ARCHITECTURAL WORKS: S.NO DESCRIPTION BREAK-DOWN % ITT % (Cumulative) 1 Block Work 20% 20% 2 Plastering 20% 40% 3 Painting Work 30% 70% 5 Finishing Work 30% 100% MECHANICAL WORKS: S.NO DESCRIPTION BREAKDOWN % ITT % (Cumulative) 1 Installation of pipes& Sleeves 40% 40% 2 Valves 40% 80% 3 Fittings & Miscellaneous 20% 100% ELECTRICAL WORKS : S.NO DESCRIPTION BREAKDOWN % ITT % (Cumulative) 1 First Fix 35% 35% 2 Second Fix 40% 75% 3 Third Fix 25% 100% 5.3 Testing & Handover: The Total Weightage of the Testing& Commissioning from the project is About 5% out of 100%. The Progress will be calculated & Claim amount after the Complete Testing & Commissioning, of Each Discipline of Work. The WT% will be used based on the mutual discussion & approval of the Client & Consultant.