Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI BRITISH STANDARD Destructive tests on welds in metallic materials Ð Fracture tests The European Standard EN 1320 : 1996 has the status of a British Standard NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BS EN 1320 : 1997 Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI BS EN 1320 : 1997 Committees responsible for this British Standard The preparation of this British Standard was entrusted to Technical Committee WEE/2, upon which the following bodies were represented: Association of Consulting Scientists British Constructional Steelwork Association Ltd. British Iron and Steel Producers' Association Electricity Association Health and Safety Executive Institution of Structural Engineers Lloyd's Register of Shipping Ministry of Defence Power Generation Contractors' Association (PGCA) (BEAMA Ltd.) Welding Institute Welding Manufacturers' Association (BEAMA Ltd.) This British Standard, having been prepared under the direction of the Engineering Sector Board, was published under the authority of the Standards Board and comes into effect on 15 March 1997 BSI 1997 Amendments issued since publication Amd. No. The following BSI references relate to the work on this standard: Committee reference WEE/2 Draft for comment 94/702552 DC ISBN 0 580 27082 3 Date Text affected Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI BS EN 1320 : 1997 Contents Committees responsible National foreword Foreword Text of EN 1320 BSI 1997 Page Inside front cover ii 2 3 i BS EN 1320 : 1997 Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI National foreword This British Standard has been prepared by Technical Committee WEE/2 and is the English language version of EN 1320 : 1996 Destructive tests on welds in metallic materials Ð Fracture test, published by the European Committee for Standardization (CEN). EN 1320 : 1996 was produced as a result of international discussions in which the United Kingdom took an active part. BS EN 1320 : 1996 supersedes tests detailed in BS 709 : 1983, BS 4206 : 1987 and BS 3451 : 1973 which have been withdrawn by amendment. Cross-references Publication referred to Corresponding British Standard EN 970 BS EN 970 Welding Ð Visual examination of fusion welded joints BS EN 25817 : 1992 Arc-welded joints in steel Ð Guidance on quality levels for imperfections BS EN 30042 : 1994 Arc-welded joints in aluminium and its weldable alloys Ð Guidance on quality levels for imperfections EN 25817 EN 30042 Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, the EN title page, pages 2 to 12 an inside back cover and a back cover. ii BSI 1997 EN 1320 Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI EUROPEAN STANDARD NORME EUROPEÂENNE EUROPAÈISCHE NORM October 1996 ICS 25.160.40 Descriptors: Welded joints, metals, fusion welding, butt welds, fillet welds, tests, texture, defects, visual examination, test specimen, designation English version Destructive tests on welds in metallic materials Ð Fracture test Essais destructifs des soudures sur mateÂriaux meÂtalliques Ð Essai de texture ZerstoÈrende PruÈfung von Schweiûverbindungen an metallischen Werkstoffen Ð BruchpruÈfung This European Standard was approved by CEN on 1996-09-27. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comite EuropeÂen de Normalisation EuropaÈisches Komitee fuÈr Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels 1996 Copyright reserved to CEN members Ref. No. EN 1320 : 1996 E Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 2 EN 1320 : 1996 Foreword This European Standard has been prepared by Technical Committee CEN/TC 121, Welding, the Secretariat of which is held by DS. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 1997, and conflicting national standards shall be withdrawn at the latest by April 1997. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Contents Page Foreword 1 Scope 2 Normative references 3 Definitions 4 Principle 5 Denominations and symbols 6 Dimensions of test pieces 7 Removal of test specimens 8 Test procedure 9 Test result 10 Test report Annex A (informative) Test report 3 3 3 4 4 6 9 12 15 15 16 Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 3 EN 1320 : 1996 1 Scope 3 Definitions This European Standard specifies the sizes of test specimen and the procedures for carrying out fracture tests in order to obtain information about types, sizes and distribution of internal imperfections such as porosity, cracks, lack of fusion, lack of penetration and solid inclusions on the fracture surface. This European Standard applies to metallic materials in all forms of product, with joints made by any fusion welding process with a thickness greater than or equal to 2 mm. This European Standard is used if required by the application standard, or by the agreement between the contracting parties. For the purposes of this standard, the following definitions apply. 2 Normative references This European Standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. prEN 970 EN 25817 EN 30042 Non-destructive examination of fusion welds Ð Visual examination Arc-welded joints in steel Ð Guidance on quality levels for imperfections (ISO 5817 : 1992) Arc-welded joints in aluminium and its weldable alloys Ð Guidance on quality levels for imperfections (ISO 10042 : 1992) 3.1 examination length (Lf) Length of the test specimen measured along the weld axis between any side notches (see figure 6). 3.2 total examination length (SLf) Sum of the lengths of all the test specimens composing the test piece, measured along the weld axis, of the fracture faces between the side notches of the test specimens (see figure 6). 3.3 examination thickness (af) Thickness of the fracture area for each test specimen (see figures 7 and 8). 3.4 examination area (Af) Product of the examination length and the examination thickness for each test specimen. 3.5 total examination area (∑Af) Sum of all examination areas. 4 Principle Fracture the joint through the weld metal in order to examine the fracture surface. The fracture can be induced by bending or tension, static or dynamic loading. Furthermore, notch dimensions and temperature can be varied to induce the fracture. Unless otherwise specified, the test shall be carried out at ambient temperature (23 ± 5) ÊC. 5 Denominations and symbols The denominations and symbols to be used for fracture tests are specified in table 1 and represented in figures 5 to 8. Normally, it is sufficient to give the basic denomination, but for special application, additional denominations about the notching and test method can be requested. Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 4 EN 1320 : 1996 Table 1 Denominations and symbols Denomination Symbol Unit Butt weld Fillet weld BW FW Ð Ð Test specimen and test piece - Examination length - Examination thickness - Examination area - Area of imperfections Lf af Af Ai mm mm mm2 mm2 Side notch - square (q) - round (r) - sharp (s) S Sq Sr Ss Ð Ð Ð Longitudinal notch - Face notch - square (q) - round (r) - sharp (s) - Root notch - square (q) - round (r) - sharp (s) F Fq Fr Fs R Rq Rr Rs Ð Ð Ð Ð Ð Ð Ð Ð EXAMPLE 1: Test specimen taken from a fillet weld with an examination length of 40 mm and examination thickness of 10 mm. ± without any requirement about notching and test method: Basic denomination: FW / Lf 3 af; EXAMPLE: FW / 40 3 10. ± with additional requirement (square face notching and test method): Comprehensive denomination: FW / Lf 3 af / Fq / Figure 8; EXAMPLE: FW / 40 3 10 / Fq / Figure 8. EXAMPLE 2: Test specimen taken from a butt weld with an examination length of 40 mm and examination thickness of 10 mm. ± without any requirement about notching and test method: Basic denomination: BW / Lf 3 af; EXAMPLE: BW / 40 3 10. ± with additional requirement (round side notching and test method): Comprehensive denomination: BW / Lf 3 af / Sr / Figure 6; EXAMPLE: BW / 40 3 10 / Sr / Figure 6. 6 Dimensions of test pieces Unless otherwise specified by the application standard or by agreement between the contracting parties, test piece dimensions shall be in accordance with figures 1 to 4. The test piece shall provide sufficient test specimens for the required total examination length (SLf) and area (SAf). NOTE. *$ 150 mm for materials of high thermal conductivity (e.g. aluminium and copper). t is the thickness of the test piece. All dimensions are in millimetres Figure 1. Test piece for butt welds in plate Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 5 EN 1320 : 1996 NOTE. * $ 150 mm for materials of high thermal conductivity (e.g. aluminium and copper). t is the thickness of the test piece. All dimensions are in millimetres Figure 2. Test piece for butt welds in pipe l1 ≈ l2 l1 $ (D + 100) l2 $ (D + 100) NOTE. * $ 150 mm for materials of high thermal conductivity (e.g. aluminium and copper). t1, t2 are the thicknesses of the test piece. All dimensions are in millimetres Figure 3. Test piece for fillet welds on plate Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 6 EN 1320 : 1996 NOTE. * $ 150 mm for materials of high thermal conductivity (e.g. aluminium and copper). t1, t2 are the thicknesses of the test piece. l1, l2 are the lengths of the test piece. All dimensions are in millimetres Figure 4. Test piece for fillet welds on pipe 7 Removal of test specimens 7.1 General The examination length (Lf) and area (Af), and the number of test specimens shall be specified by the application standard or by agreement between the contracting parties. Welded joints in plates shall be cut transversely to the welded joint into test specimens including approximately equal weld length. The weld axis shall remain in the middle of the test specimen for butt welds. Unless otherwise specified in the application standard for welded joints in pipe or by agreement between the contracting parties, the test piece shall provide at least two test specimens. When testing in bending, equal numbers of specimens shall be tested with the root in tension and the face in tension. If the pipe diameter is too small for removing the required number of test specimens, additional test pieces shall be welded. 7.2 Marking Each test piece shall be marked to identify its exact location in the manufactured product or in the joints from which it has been removed. When removed from the test piece, each test specimen shall be marked. 7.3 Extraction 7.3.1 General The extraction method shall avoid the introduction of detrimental thermal or mechanical effects. In general, 25 mm from both ends of the test welds shall be discarded, unless information about the ends of the welds is required (e.g. start/stop imperfections). 7.3.2 Steels The test specimens shall be cut by thermal cutting or by mechanical means. 7.3.3 Other metallic materials Other metallic materials shall only be cut mechanically. 7.4 Preparation Fracture of welds in plates or pipes may be assisted by one or more of the following: ± removing the weld reinforcement; ± notching both edges of the weld (side notching); ± notching into the reinforcement (longitudinal notching). Depending on the ductility of the weld metal square, round or sharp notches may be used (see figures 5, 6, 7 and 8). For materials of high ductility (e.g. aluminium and copper), sharp notches may be recommended. The depth of the notches shall be sufficient to induce fracture in the weld. Unless otherwise specified by the application standard or by agreement between the contracting parties, the notch depth should be such that: ± for the side notch, the examination length Lf shall be greater than or equal to 70 % of the original width of the test specimen, w (see figure 6), or the total examination length, SLf, shall be greater than or equal to 60 % of the length of the test specimen; ± for the longitudinal notch, the examination thickness, af, shall be greater than or equal to 80 % of the original thickness of the test specimen, t (see figure 7). Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 7 EN 1320 : 1996 Figure 5. Notch profiles NOTE. Full line for plates - chain dotted line for pipes. Figure 6. Side notches Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 8 EN 1320 : 1996 Figure 7a. Face notch Figure 7b. Root notch NOTE. Full line for plates - chain dotted line for pipes. Figure 7. Longitudinal notches in butt welds Figure 8. Longitudinal notch in fillet welds Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 9 EN 1320 : 1996 8 Test procedure 8.1 Butt welds 8.1.1 General Fracture tests may be carried out by: ± dynamic strokes, e.g. with a hammer (see figures 9a, 9b and 9c); ± applying a load by pressing in a vice, bending machine or workshop press (see figures 9d, 9e and 9f); ± applying a load by tension (see figure 9g). For ductile materials, it should be useful to have a minimum distance between the notch and the jaws of the clamping device (see figure 9c). For some materials, it may be useful to test at a low temperature to initiate fracture. 8.1.2 Thin material For fracturing thin welded joints alternating bending may be necessary. The limit depends on the ductility of the material. It shall be carried out by pressing the test specimen in the jaws close to the notch. If no fracture occurs, straightening and repeated bending shall follow. Tension testing (see figure 9g) may also be used instead of bending. Striking with a hammer is not recommended for fracture tests on thin materials. 8.1.3 Thick material Thicker materials may be fractured by hammer strokes. When a bending machine is used, the diameter of the former shall be chosen in such a way that the fracture occurs without the need for alternating bending. Bending may be carried out either with the weld perpendicular or transverse to the direction of the applied force according to figures 9c to 9f. The lowest limit for the test for aluminium is approximately 8 mm thickness. 8.2 Fillet welds Test methods are similar to those for butt welds (see 8.1), except that tension testing is not possible. Examples are given in figure 10. 8.3 Special recommendations for ductile weld metals For ductile weld metals such as austenitic steels, aluminium, copper, nickel and their alloys, it may be necessary to restrict the thickness of the test specimen and the throat thickness, increase the width of the notch, decrease the radius of the notch and increase the severity (stroke loading, hammer loading) of the test, if fracture is required in the weld metal. For ductile weld metals such as ferritic steel, it may be necessary to cool the test specimen. 9 Test result The fracture surface shall be examined visually in accordance with prEN 970. For clear detection and identification of imperfections, a low magnifying glass (up to five times) may be used. A full description of the appearance of the fracture surface and the type and location of any imperfection present shall be reported. It shall be stated that the quality has been evaluated in accordance with EN 25817 or EN 30042. The quality level is specified by the application standard or by agreement between the contracting parties. 10 Test report The test report shall contain: ± reference to this European Standard; ± identification of test specimen; ± specimen denomination in accordance with table 1; ± records of types, locations and sizes of all unacceptable imperfections in accordance with the relevant quality level. An example of a typical test report is given in annex A. Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 10 EN 1320 : 1996 Figure 9a Figure 9b Figure 9c Figure 9d Figure 9e Figure 9f Figure 9g Figure 9 Examples of test methods for butt welds (BW) (notches according to figures 5 to 7) Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 11 EN 1320 : 1996 Figure 10a Figure 10b Figure 10c Figure 10. Examples of test methods for fillet welds (FW) (notches according to figures 5 and 8) Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Page 12 EN 1320 : 1996 Annex A (informative) Test report No ....................... According to According to WPS ................................................ test result `fracture test' test result ` .................................... ' Manufacturer: Purpose of the examination: Form of product: Parent metal: Consumable: ........................................................ ........................................................ ........................................................ ........................................................ ........................................................ Denomination of test piece: Table A.1 Fracture test in accordance with EN 1320 Test specimen Denomination Results Type and size of imperfections Quality level Examiner or examining body: Certified by: ....................................................... (name, date and signature) ............................................. (name, date and signature) blank Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. For multi-user access www.bsigroup.com/license © BSI Bought by Mr. Mori kenji, , on 29/07/2011 13:11 Latest version. Not to be distributed/networked. 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