DIGITAL GRAPHIC PRINTER
UP-D898MD
HYBRID GRAPHIC PRINTER
UP-X898MD
SERVICE MANUAL
1st Edition
! 警告
このマニュアルは，サービス専用です。
お客様が，このマニュアルに記載された設置や保守，点検，修理などを行うと感電や火災，
人身事故につながることがあります。
危険をさけるため，サービストレーニングを受けた技術者のみご使用ください。
! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
UP-D898MD/X898MD
[For UP-X898MD]
注意
FÖRSIKTIGHET!
指定以外の電池に交換すると，破裂する危険があります。
必ず指定の電池に交換してください。
使用済みの電池は，国または地域の法令に従って
処理してください。
Fara för explosion vid felaktigt placerat batteri.
Byt endast mot samma eller likvärdig typ av batteri,
enligt tillverkarens rekommendationer.
När du kasserar batteriet ska du följa rådande lagar
för regionen eller landet.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
When you dispose of the battery, you must obey the
law in the relative area or country.
PAS PÅ
Fare for eksplosion, hvis batteriet ikke udskiftes
korrekt.
Udskift kun med et batteri af samme eller tilsvarende
type, som er anbefalet af fabrikanten.
Når du bortskaffer batteriet, skal du følge
lovgivningen i det pågældende område eller land.
ATTENTION
Il y a danger d’explosion s’il y a remplacement incorrect de la batterie. Remplacer uniquement avec
une batterie du même type ou d’un type équivalent
recommandé par le constructeur.
Lorsque vous mettez la batterie au rebut, vous devez
respecter la législation en vigueur dans le pays ou la
région où vous vous trouvez.
HUOMIO
Räjähdysvaara, jos akku vaihdetaan virheellisesti.
Vaihda vain samanlaiseen tai vastaavantyyppiseen,
valmistajan suosittelemaan akkuun.
Noudata akun hävittämisessä oman maasi tai
alueesi lakeja.
FORSIKTIG
VORSICHT
Explosionsgefahr bei Verwendung falscher Batterien.
Batterien nur durch den vom Hersteller empfohlenen
oder einen gleichwertigen Typ ersetzen.
Wenn Sie die Batterie entsorgen, müssen Sie die
Gesetze der jeweiligen Region und des jeweiligen
Landes befolgen.
Eksplosjonsfare hvis feil type batteri settes i.
Bytt ut kun med samme type eller tilsvarende
anbefalt av produsenten.
Kasser batteriet i henhold til gjeldende avfallsregler.
注意
如果更换的电池不正确，就会有爆炸的危险。
只更换同一类型或制造商推荐的电池型号。
处理电池时，必须遵守相关地区或国家的法律。
UP-D898MD/X898MD
1 (P)
Table of Contents
Manual Structure
2. Troubleshooting
Purpose of this manual ............................................................ 3 (E)
2-1. Error Log Acquisition Procedure ..............................2-1 (E)
2-1-1.
Error Code Table ..............................................2-1 (E)
Related manuals ...................................................................... 3 (E)
Trademarks.............................................................................. 3 (E)
1. Service Overview
1-1. Service Flow Chart ....................................................1-1 (E)
1-1-1.
Flow Chart before Service ...............................1-1 (E)
1-1-2.
Flow Chart after Service ..................................1-3 (E)
1-2.
Precaution for Transporting.......................................1-4 (E)
1-3.
Board Location and Main Parts Location .................1-5 (E)
1-3-1.
1-3-2.
1-3-3.
1-4.
Board Location ................................................1-5 (E)
Main Parts Location .........................................1-5 (E)
Sensor Location ...............................................1-6 (E)
Tightening torque ......................................................1-6 (E)
1-5. Removing/Installing the Cabinet...............................1-7 (E)
1-5-1.
Top Cover ........................................................1-7 (E)
1-5-2.
Front Panel Block Assembly ...........................1-8 (E)
1-5-3.
Rear Panel ......................................................1-10 (E)
1-6. General Information of Utility Software ................. 1-11 (E)
1-6-1.
Required Equipment/Tools ............................ 1-11 (E)
1-6-2.
Preparation ..................................................... 1-11 (E)
1-6-3.
Function Description......................................1-12 (E)
1-7.
Firmware Version Upgrade .....................................1-21 (E)
1-8. Service Mode...........................................................1-22 (E)
1-8-1.
Startup Procedure...........................................1-22 (E)
1-8-2.
Service Mode Menu .......................................1-22 (E)
1-9.
Menu Lock Function ...............................................1-26 (E)
2-2. Trouble Flow Chart ...................................................2-3 (E)
2-2-1.
Power does not turn on even though the
power switch is turned on ................................2-3 (E)
2-2-2.
Keys and LEDs on the front panel cannot be
controlled normally ..........................................2-4 (E)
2-2-3.
Printing cannot be performed normally from
PC or no image is output .................................. 2-5 (E)
2-2-4.
Printing cannot be performed normally from
video signal
(NTSC/PAL) (UP-X898MD Only) ..................2-7 (E)
2-2-5.
Print image is distorted in the paper feed
direction (irregular feeding) .............................2-8 (E)
2-2-6.
Print density is too high or too low ..................2-9 (E)
2-2-7.
Feed operation failure ....................................2-10 (E)
2-2-8.
Thermal head UP/DOWN operation
failure ............................................................. 2-11 (E)
2-2-9.
Door open/close operation failure..................2-12 (E)
2-2-10. Printing paper presence/absence sensor
failure .............................................................2-13 (E)
2-2-11. Real time clock does not operate normally
(UP-X898MD only) .......................................2-14 (E)
2-2-12. Remote terminal does not operate normally
(UP-X898MD only) .......................................2-14 (E)
2-2-13. Image is not written in the USB flash memory
after printing (UP-X898MD only) .................2-15 (E)
3. Replacement of Board and Main Parts
1-10. Lithium Battery (UP-X898MD) ..............................1-27 (E)
1-11. Cleaning ..................................................................1-28 (E)
1-11-1. Cleaning the Cabinet......................................1-28 (E)
1-11-2. Cleaning the thermal head .............................1-28 (E)
1-11-3. Cleaning the Platen Roller .............................1-29 (E)
1-12. Periodic Inspection and Periodic
Replacement Parts ...................................................1-30 (E)
1-13. Print Size .................................................................1-30 (E)
1-13-1. Rough Standard of Print Size.........................1-30 (E)
1-13-2. Interval Between Print Screens ......................1-31 (E)
1-13-3. Blank in Horizontal Direction........................1-31 (E)
1-14. Lead-free Solder ......................................................1-31 (E)
UP-D898MD/X898MD
3-1. MA-195 Board ..........................................................3-2 (E)
3-1-1.
Flow Chart .......................................................3-2 (E)
3-1-2.
Saving of Setting Value....................................3-3 (E)
3-1-3.
Sample (Step) Printing .....................................3-4 (E)
3-1-4.
Replacement Procedures of MA-195 Board ....3-5 (E)
3-1-5.
Setting and Check of Setting Value .................3-7 (E)
3-1-6.
Density Adjustment (Thermal Head Voltage
Adjustment) and Set Serial Number Setting ....3-8 (E)
3-2.
KY-711 Board..........................................................3-10 (E)
3-3.
SE-1142 Board ........................................................3-12 (E)
3-4.
SE-1143 Board ........................................................3-13 (E)
1 (E)
3-5. Switching Regulator ................................................3-14 (E)
3-5-1.
Replacement of Switching Regulator ............3-14 (E)
3-5-2.
Total Power on Time Reset ............................3-15 (E)
3-6.
MD General Assembly ............................................3-16 (E)
3-7. Thermal Head ..........................................................3-17 (E)
3-7-1.
Replacement Flow Chart ...............................3-18 (E)
3-7-2.
Sample (Gray) Printing ..................................3-19 (E)
3-7-3.
Replacement of Thermal Head ......................3-20 (E)
3-7-4.
Density Adjustment (Thermal Head Voltage
Adjustment) ...................................................3-23 (E)
3-7-5.
Input of Thermal Head Information and
Reset of Total Print Count..............................3-24 (E)
3-8.
Stepping Motor/DC Motor Assembly .....................3-25 (E)
3-9.
Cam Assembly.........................................................3-29 (E)
3-10. Platen Roller ............................................................3-31 (E)
3-11. Timing Belt..............................................................3-33 (E)
3-12. Pinch Arm Block Assembly ....................................3-35 (E)
3-13. Check (Self-diagnosis) ............................................3-36 (E)
4. Circuit Description
4-1.
Outline .......................................................................4-1 (E)
4-2.
MA-195 Board ..........................................................4-1 (E)
4-3.
KY-711 Board............................................................4-2 (E)
4-4.
SE-1142 Board ..........................................................4-2 (E)
4-5.
SE-1143 Board ..........................................................4-2 (E)
4-6.
SU-167 Board............................................................4-2 (E)
5. Spare Parts
5-1.
Notes on Repair Parts ...................................................... 5-1
5-2.
Exploded Views............................................................... 5-2
5-3.
Packing Materials & Supplied Accessories................... 5-14
6. Diagrams
Overall ............................................................................. 6-1
Frame Wiring................................................................... 6-2
2 (E)
UP-D898MD/X898MD
Manual Structure
Purpose of this manual
This manual is the Service Manual of the Hybrid Graphic Printer UP-X898MD and
Digital Graphic Printer UP-D898MD.
This manual describes the information items that premise the service based on the
board replacement assuming use of service engineers.
Therefore, the schematic diagram, board layout and electrical parts list are not
contained.
Related manuals
In addition to this Service Manual the following manual is provided.
. Instructions for Use CD-ROM (Supplied with this unit)
This manual contains information required to operate and use the unit.
Trademarks
Trademarks and registered trademarks used in this manual are as follows.
. Windows and Windows Vista are the registered trademarks of Microsoft Corporation in the United States and Other countries.
Other system names, product names, and company names appearing in this manual
are trademarks or registered trademarks of their respective holders.
UP-D898MD/X898MD
3 (E)
Section 1
Service Overview
1-1. Service Flow Chart
1-1-1. Flow Chart before Service
Before providing services, check symptoms according to the flow chart below.
Start
Check the information from a user.
Serial number of this unit
Information of connection equipment (Modality name, application, etc.)
Occurrence date and its status
Frequency of occurrence (Did defects occur for the first time, irregularly
several times, or in a specific case?)
Which operation did you perform after occurrence of defects?
$
The items above are used as an information source for analyzing defects.
Therefore, collect detailed information as far as possible.
Is the cause of defects streaks
(white or black) or scratches in
a print direction or a failure or
trouble?
Stripes or flaws
&
Cleaning:
Refer to Section 1-11-2.
Replacement: Refer to Section 3-7.
Failure or trouble
Does this unit normally start with
the power turned on?
Check the symptoms, clean the
thermal head or replace it.
No
Refer to “2-2-1. Power does not
turn on even though the power
switch is turned on” .
Yes
Is USB connection recognized?
No
Refer to “2-2-3. Printing cannot be
performed normally from PC or no
image is output” .
Yes
Acquire the information of this unit
using utility software. (Refer to step
3 of “1. Information tab” in
Section 1-6-3.)
Could the defects be determined
from user information and error
history? (Refer to steps 1 and
2 of “1. Information tab” in
Section 1-6-3.)
$
Communication with this unit cannot be performed using utility software
when menu “DIGITAL” - “DRIVER” is set to “DRV: 897” .
In this case, start this unit in a service mode (refer to Section 1-8) and
use utility software.
Yes
Check the determined point or
replace the relevant parts.
No
Go to next page
UP-D898MD/X898MD
1-1 (E)
From the previous page
Can a defective point be
determined by self-diagnosis?
(Refer to Section 3-13.)
Yes
Check the determined point or
replace the relevant parts.
(Refer to Section 2-1.)
No
Can a 17-step test pattern be
normally printed?
(Refer to Section 3-1-3.)
Yes
Normal
No
Cannot paper be printed at all or
is paper printed in white?
Yes
Refer to “2-2-3. Printing cannot be
performed normally from PC or no
image is output” .
No
Is the image in a test pattern
disturbed?
Yes
Refer to “2-2-5. Print image is
distorted in the paper feed direction
(irregular feeding)” .
No
Check the contents of a trouble.
1-2 (E)
UP-D898MD/X898MD
1-1-2. Flow Chart after Service
After terminating services, check symptoms according to the flow chart below.
Start
Was this unit disassembled?
Yes
Perform self-diagnosis and check
that no problem exists in
assembling. (Refer to Section 3-13.)
Yes
Upgrade the firmware.
(Refer to Section 1-7.)
No
Is upgrading of firmware required?
No
Install a UPP-110HG.
Print a 17-step test pattern.
(Refer to Section 3-1-3.)
Clean the thermal head and platen
roller. (Refer to Section 1-11.)
Check the external view and
clean it. (Refer to Section 1-11-1.)
&
Thermal head: Refer to Section 1-11-2.
Platen roller: Refer to Section 1-11-3.
$
Check that paper and USB flash memory are removed.
Return this unit to a user.
UP-D898MD/X898MD
1-3 (E)
1-2. Precaution for Transporting
Perform the operation below so as to prevent the damage due to vibration and shock when transporting
this unit.
. Remove the printer paper and transport with closing the door.
. When you lift up the printer, do not hold the opened door. Otherwise, it may cause a failure due to an
excessive force applied to the door mechanism. Also, your hand might accidentally get caught between
the door and main unit resulting in injury.
. Use the packaging materials supplied for this unit.
n
Keep the packing materials removed during the delivery and installation. Do not discard them.
UP-D898MD
1-4 (E)
UP-X898MD
UP-D898MD/X898MD
1-3. Board Location and Main Parts Location
1-3-1. Board Location
MA-195 board
SU-167 board
KY-711 board
SE-1143 board
SE-1142 board
1-3-2. Main Parts Location
DC motor
Stepping motor
Thermal head
UP-D898MD/X898MD
Switching regulator
1-5 (E)
1-3-3. Sensor Location
Head position sensor (Print)
Edge sensor
(Light receiving side)
Head position sensor
(Home)
Tray sensor
(Light emitting side)
Edge sensor
(Light emitting side)
Tray sensor
(Light receiving side)
Door sensor
1-4. Tightening torque
Tighten the following screws to the tightening torques as described below.
n
The screw (BVTT2.6 x 5) of this unit has two types of the tighten torque. Be careful not to confuse.
.
.
.
.
.
.
.
.
.
.
.
.
B3 x 6:
BVTT2.6 x 4:
BVTT2.6 x 5 (for excluding paper holder):
BVTT2.6 x 5 (for paper holder):
P3 x 4:
PS3 x 4:
PS3 x 6:
PS4 x 8:
PSW3 x 8:
LOCK ACE screw (M2):
Tapping screw M1.7:
N6, TYPE2:
0.80 ?0.05 N.m
0.80 ?0.05 N.m
0.80 ?0.05 N.m
0.50 ?0.05 N.m
0.50 ?0.05 N.m
0.80 ?0.05 N.m
0.80 ?0.05 N.m
1.40 ?0.15 N.m
0.80 ?0.05 N.m
0.20 ?0.05 N.m
0.13 ?0.02 N.m
1.20 ?0.10 N.m
When using the torque driver with the unit representation of cN.m, calculate the value as follows.
Example: 0.8 N.m = 80 cN.m
1-6 (E)
UP-D898MD/X898MD
1-5. Removing/Installing the Cabinet
1-5-1. Top Cover
1. Remove the five screws, then remove the top cover in the direction of the arrow.
Top cover
B3 ) 6
B3 ) 6
B3 ) 6
The illustration indicates UP-X898MD.
2. To install, reverse the removal procedure.
UP-D898MD/X898MD
1-7 (E)
1-5-2. Front Panel Block Assembly
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Release the lock arm on the mechanical deck portion (bottom) in the direction of the arrow A, then
open the door block assembly in the direction of the arrow B.
3. Remove the two hooks in the right and left directions of the arrows C, then remove the door panel in
the direction of the arrow D.
4. Disconnect the flexible flat cable from the connector (CN1103) on the MA-195 board.
Flexible flat cable
CN1103
Door block assembly
MA-195 board
Mechanical deck portion
B
Lock arm
A
C
Hook
D
Door panel
Hook
C
The illustration indicates UP-X898MD.
1-8 (E)
UP-D898MD/X898MD
5.
6.
7.
8.
Close the door block assembly.
Remove the FFC guard (KY) from the portion A of the MD top chassis.
Remove the three screws and four hooks, then remove the front panel block assembly.
Remove the FFC guard (KY) from the flexible flat cable.
When attaching the flexible flat cable, route it
through the FFC guard (KY).
Flexible flat cable
FFC guard (KY)
FFC guard (KY)
Portion A
Hook
BVTT
2.6 ) 4
BVTT
2.6 ) 4
MD top chassis
Hook
Door block assembly
BVTT
2.6 ) 4
Hooks
Front panel block assembly
The illustration indicates UP-X898MD.
9. To install, reverse the removal procedure.
UP-D898MD/X898MD
1-9 (E)
1-5-3. Rear Panel
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the MA-195 board. (Refer to Section 3-1.)
3.
4.
5.
6.
7.
8.
Remove the shield plate (MA) and insulating sheet (MA).
Remove the screw (PS4 x 8), then remove the washer (W4) and earth terminal.
Disconnect the harness from the connector (CN101) on the switching regulator.
Remove the two screws (P3 x 4), then remove the rear panel.
Remove the four hooks, then remove the AC inlet.
Remove the nut (N6) and washer (LW6), then remove the equipotential terminal.
Shield plate (MA)
Insulating sheet (MA)
AC inlet
Hooks
Hooks
Harness
PS4 ) 8
Equipotential terminal
W4
Earth terminal
P3 ) 4
CN101
LW6
N6
Rear panel
Switching regulator
The illustration indicates UP-X898MD.
9. To install, reverse the removal procedure.
1-10 (E)
UP-D898MD/X898MD
1-6. General Information of Utility Software
1-6-1. Required Equipment/Tools
. Personal computer (PC) having the USB interface
. OS: Windows Vista/7/8
. Utility software: Utility Tool for UP-DX898MD.exe
t
For obtaining the utility software, contact your local Sony Sales Office/Service Center.
. USB cable
n
Use the USB 2.0 certified USB cable having a length of 2 m or less. Use of cables other than specified
may cause unstable operation of this unit.
. Thermal Print Media: UPP-110HG (Part number: 1-772-473-13)
1-6-2. Preparation
1. Connect this unit and PC using the USB cable.
t
The installation of printer driver may be requested when this unit and PC are connected. However, it
is not required to install the printer driver when using this utility software.
2. Turn on the power of PC.
3. Press the power switch of this unit to turn on the power.
4. Start the utility software (Utility Tool for UP-DX898MD.exe).
UP-D898MD/X898MD
1-11 (E)
1-6-3. Function Description
1. Information tab
Information tab
1
2
3
4
1 Printer Information
When you click the [OPEN] button, the information of this unit is obtained from EEPROM (IC507/
MA-195 board) of this unit and displayed.
1-12 (E)
UP-D898MD/X898MD
.
.
.
.
.
.
.
.
.
.
.
.
Firmware Ver.:
Set Serial No.:
Head Serial No.:
Head Resistance:
Head Voltage:
Total Prints:
Set:
S:
HD:
HG:
Video:
Digital:
Head:
After Cleaning:
Total Store Images:
Power On Time
Set:
Power Unit:
Max Temperature
Head:
Room:
Power ON Count:
Cleaning Count:
Paper Tray Sensor:
DA Value:
High Level:
Low Level:
Threshold:
. Paper Front Sensor:
DA Value:
High Level:
Low Level:
Threshold:
. [OK] button:
UP-D898MD/X898MD
Version of firmware
Serial number of this unit
Serial number of thermal head
Resistance value (Z) of thermal head
Voltage setting value (D/A value) of thermal head
Total print count of this unit
Total print count of paper (UPP-110SE)
Total print count of paper (UPP-110HD)
Total print count of paper (UPT-110HG)
Total print count of image captured from video signal
Total print count of digital image transmitted from PC
Total print count of thermal head
Total print count after cleaning of thermal head
Number of image stored in USB flash memory
Total power on time of this unit (h)
Total power of time of power unit (h)
Maximum temperature of thermal head (dC)
Maximum room temperature (dC)
Number of power ON times
Number of thermal head cleaning times
Information of paper tray sensor (Luminance side: D201/SE-1143 board, light
receiving side: Q301/SE-1142 board)
Amount of luminescence (D/A value)
Light receiving portion High level
Light receiving portion Low level
Light receiving portion threshold level
Information of paper tray sensor (Luminance side: D301/SE-1142 board, light
receiving side: Q201/KY-711 board)
Amount of luminescence (D/A value)
Light receiving portion High level
Light receiving portion Low level
Light receiving portion threshold level
Closes the Printer Information screen.
1-13 (E)
2 Error Log
When you click the [OPEN] button, the 20 errors that have occurred in the past are displayed. When the
number of error exceeds 20, the error is overwritten by the latest error beginning with the chronologically
oldest error (No. 20). However, when the same errors are overlapped (the errors of the same error code
occurred continuously), only the Count number of the latest error (No. 1) is overwritten (increased) and
the error No. 20 is not deleted.
t
For the error code ID, refer to Section 2-1.
.
.
.
.
.
.
.
.
.
.
.
ID:
Count:
Clock (F):
Clock (L):
Error code ID information
Number of overlapping errors
Date and time when the first error is detected
Date and time when the last error is detected (This is displayed only when the errors are
overlapped.)
T.Prints (F): Total print count of this unit when the first error is detected
T.Prints (L): Total print count of this unit when the last error is detected (This is displayed only when
the errors are overlapped.)
H.Temp (F): Thermal head temperature (dC) when the first error is detected
H.Temp (L): Thermal head temperature (dC) when the last error is detected (This is displayed only
when the errors are overlapped.)
R.Temp (F): Room temperature (dC) when the first error is detected
R.Temp (L): Room temperature (dC) when the last error is detected (This is displayed only when the
errors are overlapped.)
[OK] button: Closes the Error Log screen.
3 Save Log Data
When you click the [Save] button, the menu setting and operation log information of this unit as well as
the information displayed in Printer Information and Error Log are saved as CSV format file on PC.
The saved file can be displayed by using the spreadsheet software such as Excel.
The information in this file is important when the person in charge of design performs a failure analysis.
4 GetDeviceID
Not used
1-14 (E)
UP-D898MD/X898MD
2. Setup tab
Setup tab
1
2
3
4
5
6
7
8
9
1 Head Resistance
Sets the thermal head resistance value.
When you click the [SET] button, the value in the edit box is written in EEPROM (IC507/MA-195
board) of this unit.
2 [ADJUST] button
Calculates the head voltage setting value based on the thermal head resistance value, and write the value
(D/A value) in EEPROM (IC507/MA-195 board) of this unit.
3 Head Voltage
Obtains and sets the thermal head voltage setting value (D/A value).
. [GET] button: When you click this button, the information stored in EEPROM (IC507/MA-195 board)
of this unit is displayed in the edit box.
. [SET] button: When you click this button, the value in the edit box is written in EEPROM (IC507/
MA-195 board) of this unit.
4 Head Serial No.
Sets the thermal head serial number.
When you click the [SET] button, the number in the edit box is written in EEPROM (IC507/MA-195
board) of this unit.
5 Head Prints
When you click the [RESET] button, the total print count of thermal head is reset.
UP-D898MD/X898MD
1-15 (E)
6 Power Unit On Time
When you click the [RESET] button, the total on time of power unit is reset.
7 Clock
Obtains and sets the date/time information.
. [GET] button: When you click this button, the date/time information obtained from this unit is displayed in the edit box.
. [SET] button: When you click this button, the date/time information in the edit box is set in this unit.
8 Printer Settings
Obtains and sets the menu setting information of this unit.
. [GET] button: When you click this button, the menu setting information stored in EEPROM (IC507/
MA-195 board) of this unit is saved as binary file (.CNS) on PC.
. [SET] button: When you click this button, the menu setting information of the specified binary file
(.CNS) is written in EEPROM (IC507/MA-195 board) of this unit.
9 Serial No.
Sets the serial number of this unit.
When you click the [SET] button, the number in the edit box is written in EEPROM (IC507/MA-195
board) of this unit.
1-16 (E)
UP-D898MD/X898MD
3. Test Print tab
Test Print tab
1
2
3
1 Test Pattern
Selects the image pattern to be printed.
. STEP:
Built-in stair-step pattern
. CROSS STEP:
Built-in cross step pattern
. LAMP:
Built-in lamp image
. CROSS LAMP:
Built-in cross lamp image
. SKEW LAMP:
Built-in skew lamp image
. HEAD CONFIRM PAT1: Built-in thermal head confirmation pattern 1
. HEAD CONFIRM PAT2: Built-in thermal head confirmation pattern 2
. LOG:
Log information in this unit
. BLACK (S/L)*:
Built-in 100% black pattern
*
. DARK GRAY (S/L) :
Built-in gray pattern (darker)
*
. GRAY (S/L) :
Built-in gray pattern
. LIGHT GRAY (S/L)*:
Built-in gray pattern (lighter)
. WHITE (S/L)*:
Built-in 100% white pattern
*: Print size: Horizontal x Vertical [mm]
S: 100 x 75
L: 100 x 117
UP-D898MD/X898MD
1-17 (E)
2 Copies
Sets the number of copies.
You can set the number of copies from 1 to 255 sheets.
3 Print
When you click the [PRINT] button, the test print is performed.
The pattern selected in 1 is printed by the number of copies set in 2.
4. Self Check tab
Self Check tab
1
6
2
3
4
5
1 [Preparation] button
Performs the preparation of self check.
When this button is clicked, “Before checking… Eject the paper. Close the door. Insert USB Flash Drive.
(UP-X898MD)” is displayed in the edit box 7.
According to the display, eject the paper, close the door and connect the USB flash memory (UP-X898MD
only).
2 [SENSOR|MOTOR|USB|HOST] button
Performs the self check of SDRAM, EEPROM, sensors, and DC motor and thermistor of thermal head in
this unit.
After the check is completed, if there is no defective portion, “Check Result No Error, Check OK!” is
displayed in the edit box 7.
If any defective portion is detected, it is displayed.
t
For the cause and remedy of the defective portion, refer to Section 2-1.
1-18 (E)
UP-D898MD/X898MD
3 [KEY] button
When this button is clicked, the Check Key screen is opened. The conduction check of button, knob and
menu lever of this unit is performed.
Operate the front operation device displayed on LCD of this unit, then click the [OK] button of the Check
Key screen.
After the check is completed, the check result is displayed in the edit box 6.
4 [LCD] button
When this button is clicked, the Check LCD screen is opened, and all LCDs of this unit light up. Visually
check that all LCDs of this unit are lit.
After the check is completed, click the [OK] button of the Check LCD screen.
5 [LED] button
When this button is clicked, the Check LED screen is opened, and all LEDs of this unit light up.
. Button LED:
Blinks in white.
. LCD backlight LED:
Blinks in green and amber alternately.
. USB access LED (UP-X898MD only): Blinks in green and amber alternately.
Visually check that all LEDs of this unit blink.
After the check is completed, click the [OK] button of the Check LED screen.
6 Edit box
Displays the check result and message.
UP-D898MD/X898MD
1-19 (E)
5. Version Up tab
Version Up tab
1
2
1 Firmware Version
Displays the firmware version of this unit.
When the [GET] button is clicked, the firmware version is displayed in the edit box.
2 Send VUP File
Performs the firmware version upgrade.
When the [EXEC] button is clicked, the specified version upgrade file is sent to this unit.
n
If the power is turned off in the course of the firmware writing, this unit will not start. Never turn off the
power of this unit before completing the writing. If the power is accidentally turned off and this unit will
not start, replace the MA-195 board. (Refer to Section 3-1.)
t
For the firmware version upgrade procedure, refer to Section 1-7.
1-20 (E)
UP-D898MD/X898MD
1-7. Firmware Version Upgrade
1. Start the utility software. (Refer to Section 1-6.)
2. Click the [GET] button of “Firmware Version” of the Version Up tab.
The version of the firmware currently installed in this unit is displayed.
[GET] button
[EXEC] button
3. Write down the current firmware version.
4. Click the [EXEC] button of “Send VUP File”.
5. Select the firmware (vup) file, and then click the [OPEN] button.
After the file is transferred, the firmware writing is started.
The display of LCD during the firmware writing is as follows.
. UPGRADE (blinks): Information is being written in FLASH.
. REBOOT (lights up): Writing is completed.
When the firmware writing is completed, 3 beep sounds are made.
n
If the power is turned off in the course of the firmware writing, this unit will not start. Never turn off
the power of this unit before completing the writing. If this unit will not start, replace the MA-195
board. (Refer to Section 3-1.)
6. Check that the writing is completed, and then restart this unit.
7. Click the [GET] button of “Firmware Version” of Version Up tab.
8. Check that the firmware is upgraded to the latest version.
UP-D898MD/X898MD
1-21 (E)
1-8. Service Mode
It is possible to perform the printing of built-in pattern and the various settings with this unit alone. This
mode is used when you cannot use the utility software due to the USB device failure and so forth.
1-8-1. Startup Procedure
1. Turn on the power while pressing and holding the [FEED] button and [COPY] button simultaneously.
2. After approx. 4 seconds, check that the LCD backlight of this unit blinks in green and amber alternately, and then release each button.
The service mode is started.
1-8-2. Service Mode Menu
When this unit is started in the service mode, the first item of menu is changed from “HISTORY” (normal
mode) to “SERVICE”.
The menu structure of service mode is as follows.
When this unit is started in the service mode, even if you do not operate the button for approx. 20 seconds,
the unit does not exit from the menu mode because the time out function does not work.
READY
SERVICE
PATERN
SV.QTY
STR.MEM
HEAD.V
LPF
PRT.LOG
INIT
MECHA
TEMP
TMODE
RMCAP
Test pattern print
Number of test pattern print
USB flash memory saving function ON/OFF
Thermal head voltage setting
Low pass filter
Log print
Initialization of setting
Mechanical operation of individual motors
Temperature display
Switching of Toshiba mode
Remote capture timing
PRT.HELP
ADJUST
VIDEO
DIGITAL
PRT.MENU
PREF.
CLEAN.TH
CONFIG.
SERIAL.N
1-22 (E)
UP-D898MD/X898MD
1. Test Pattern Print
When you select the test pattern and press the menu lever, the printing is started.
The predetermined number of test pattern is printed by setting the number of print in “SV.QTY” in advance. When you want to discontinue the printing, press the [FEED] button, [OPEN] button, or [CUT]
button on the front portion of this unit.
Menu item
Image pattern
C.STP
Built-in cross step pattern
N.STP
Built-in stair-step pattern
C.LMP
Built-in cross lamp image
N.LMP
Built-in lamp image
S.LMP
Built-in skew lamp image
HD2
Built-in thermal head confirmation pattern 2
HD1
Built-in thermal head confirmation pattern 1
D.ADJ
Density adjustment print (not used in service)
00. (L/S)*
Built-in 100% black pattern
*
Built-in gray pattern (darker)
*
Built-in gray pattern
3F. (L/S)
7F. (L/S)
BF. (L/S)*
Built-in gray pattern (lighter)
*
Built-in 100% white pattern
FF. (L/S)
* Print size: Horizontal x Vertical [mm]
S: 100 x 75
L: 100 x 117
2. Number of Test Pattern Print
Sets the number of test pattern (PATTERN) print.
SV.QTY:C
SV.QTY:10
:
SV.QTY:1
When setting to continuous print
When setting to 10 sheets.
When setting to 1 sheet.
When setting to continuous print, the test pattern is printed continuously.
When you want to discontinue the printing, press the [FEED] button or [OPEN] button on the front
portion of this unit.
3. USB Flash Memory Saving Function ON/OFF
Sets ON/OFF of the function of saving the image data in the USB flash memory.
To enable the change of setting, restart this unit.
The factory setting is “S.MEM:ON”.
. S.MEM:ON: Data can be saved in the USB flash memory.
. S.MEM:OFF: Data cannot be saved in the USB flash memory. This unit does not recognize the USB
flash memory even if it is connected.
UP-D898MD/X898MD
1-23 (E)
4. Thermal Head Voltage Setting
Sets the thermal head voltage setting value (D/A value).
To set the voltage setting value, change the value by operating the menu lever up and down when the
“H.V: (value)” is displayed, and then press the menu lever.
5. Low Pass Filter
Sets ON/OFF of the low pass filter circuit in IC302 on the MA-195 board.
The factory setting is “LPF:OFF”.
. LPF:ON: When setting the low pass filter to ON
. LPF:OFF: When setting the low pass filter to OFF
6. Log Print
Prints the log information (print count, error, etc.) in this unit.
Set paper in the tray.
7. Initialization of Setting
Initializes the setting and log information.
. INT:MENU: Initializes the content to be set by menu.
. INT:PWR: Resets the total power on time of switching regulator.
. INT:H:PRN: Clears the total print count of thermal head to 0.
Category
Normal
1-24 (E)
Menu
BRIGHT
CONTRAST
GAMMA
SHARPNESS
TONE
ASPECT
COLOR
FIELD
INTERRUPT
MULTI
SCALE
SCAN
SIDE
S.H(NTSC)
S.V(NTSC)
E.H(NTSC)
E.V(NTSC)
S.H(PAL)
S.V(PAL)
E.H(PAL)
E.V(PAL)
DRIVER
RESIZE
BACKWORD
INFO
INVERT
MIRROR
QTY
Normal
SAVE
LOAD
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
RESET
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Service tool (Printer
Settings)
INT
PWR
H.PRN
MENU
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
GET
SET
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
UP-D898MD/X898MD
Category
Menu
Normal
AUTO.LOCK
BEEP
BLANK
FEED
PP.TYPE
SPEED
SV.QTY
STR.MEM
HEAD V
LPF
TMODE
RM.CAP
Total Prints(HEAD)
Power On Time(Power
Unit)
Others
All contents
All contents
Service
Printer Information
Error Log
Operation log
Normal
Service tool (Printer
Settings)
SAVE
LOAD REINT
PWR
H.PRN
SET
MENU
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Initialization and changes are not performed.
O
O
Initialization and changes are not performed.
Initialization and changes are not performed.
Initialization and changes are not performed.
GET
SET
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
8. Mechanical Operation of Individual Motors
Performs the operation of individual motors of this unit.
n
Be sure to use this function after sufficiently understanding the mechanical structure of this unit. Otherwise, it may cause a breakage.
FEED:FW.H:
FEED:BC.H:
FEED:FW.L:
FEED:BC.L:
HEAD:OP.F:
HEAD:HM.F:
HEAD:PR.F:
HEAD:OP.B:
HEAD:HM.B:
HEAD:PR.B:
Performs stepping motor operation. (Paper feed direction, during high speed printing PPS)
Performs stepping motor operation. (Paper return direction, during high speed printing PPS)
Performs stepping motor operation. (Paper feed direction, during low speed printing PPS)
Performs stepping motor operation. (Paper return direction, during low speed printing PPS)
Performs thermal head operation in the forward direction. (Moves thermal head to OPEN.)
Performs thermal head operation in the forward direction. (Moves thermal head to HOME.)
Performs thermal head operation in the forward direction. (Moves thermal head to PRINT.)
Performs thermal head operation in the backward direction. (Moves thermal head to OPEN.)
Performs thermal head operation in the backward direction. (Moves thermal head to HOME.)
Performs thermal head operation in the backward direction. (Moves thermal head to PRINT.)
9. Temperature Display
Displays the current temperature data.
Example)
. H:28.5: Thermal head temperature 28.5 dC
10. Toshiba Mode
Switches whether or not to display the field angles “SC:T1” and “SC:T2” that are exclusive for Toshiba in
the “SCAN” menu. When switched, the content of menu setting is reset.
. TMODE: TM:ON: Enables to select the field angles exclusive for Toshiba
. TM:OFF:
Disables to select the field angles exclusive for Toshiba
11. Remote Capture Timing
Adjusts the time from the point the remote key such as remote commander (RM-091) is pressed till the
point the video image is captured.
The video image is captured after waiting for setting value x Vsync minutes.
The factory setting is 0.
UP-D898MD/X898MD
1-25 (E)
1-9. Menu Lock Function
The menu lock function locks and unlocks the operation on a menu lever, CONTRAST control knob, and
BRIGHT control knob. Unlock it when operation is locked during maintenance service. Lock the operation after maintenance service is completed.
An alarm (“beep”) sounds when you operate the menu lever, CONTRAST control knob, and BRIGHT
control knob during lock. “LOCK” then appears on the LCD display of this unit.
1. Turn on the power switch while pressing the menu lever.
2. Check that the buzzer “beeps” after about three seconds and release your hand from the menu lever.
“LOCK” appears on the LCD display of this unit when operation is locked. “UNLOCK” appears
when operation is unlocked.
Menu lever
LCD
CONTRAST control knob
BRIGHT control knob
Power switch
1-26 (E)
UP-D898MD/X898MD
1-10. Lithium Battery (UP-X898MD)
The UP-X898MD mounts a lithium battery for operating a watch. The lithium battery is parts that have
the length of life. It is recommended to replace it when five years pass after a lithium battery is manufactured.
. Be sure to use IEC-60086-4 certified products as a lithium battery.
. Use a lithium battery (CR2032 type): 1-528-174-72 during replacement.
Replacement
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the lithium battery from the battery holder on an MA-195 board.
Remove the lithium battery in the direction
of the arrow.
Lithium battery
Lithium battery
Battery holder
MA-195 board
3. To install, reverse the removal procedure
UP-D898MD/X898MD
1-27 (E)
1-11. Cleaning
1-11-1. Cleaning the Cabinet
n
When solvents such as benzene or thinner, or acid, alkaline or abrasive detergent, or chemical cleaning
cloths are used on the dirty cabinet, the surface finish may be damaged. Take care with respect to the
following:
. Clean the cabinet with a 50 to 70 v/v% concentration of isopropyl alcohol or a 76.9 to 81.4 v/v% concentration of ethanol.
. Stubborn stains may be removed with a soft cloth such as a cleaning cloth lightly dampened with mild
detergent solution and then clean using the above chemical solution.
. Do not use unnecessary force to rub the cabinet with a stained cloth. The cabinet may be scratched.
. Do not keep the cabinet in contact with a rubber or vinyl resin product for a long period of time.
The surface finish may deteriorate or the coating may come off.
1-11-2. Cleaning the thermal head
If the thermal head is contaminated, the streaks, white spots or scratches may appear on the print image.
Wipe the stains of the thermal head with a clean and soft cloth dampened with ethanol in concentrations
of 76.9 to 81.4 v/v%.
n
Do not use the gauze because it generates debris.
1-28 (E)
UP-D898MD/X898MD
1-11-3. Cleaning the Platen Roller
If the paper cannot be fed smoothly when printing or if the paper can be easily pulled out by hand, the
platen roller may be dirty. In such a case, clean the platen roller with a soft cloth soaked in a 76.9 to 81.4
v/v% concentration of ethanol.
1. Turn on the power switch.
2. Press the [OPEN] button to open the door panel assembly.
3. Wipe the platen roller gently with a soft cloth soaked in ethanol.
n
. After the wiped surface is completely dried, press the [FEED] button to rotate the platen roller and
wipe other portion.
. Do not rotate the platen roller with the hand.
. Do not use the gauze because it generates debris.
Platen roller
4. Press the [FEED] button.
The platen roller rotates by about 120 degrees.
n
After the platen roller stops, start cleaning the platen roller.
[FEED] button
$
Be careful not to interpose your fingers when the platen roller is in rotation.
5. Repeat steps 3 and 4 and clean the whole surface of the platen roller.
6. After the platen roller has been dried, close the door block assembly manually.
UP-D898MD/X898MD
1-29 (E)
1-12. Periodic Inspection and Periodic Replacement Parts
Parts that must be periodically inspected and replaced are as shown in the table below.
Parts name
Description
Refer to
Lithium battery
(UP-X898M only)
Replace the lithium battery every five years (rough standard) or when the
date is significantly shifted even after it is set.
Section 1-10
. Be sure to use IEC-60086-4 certificated products as a lithium battery.
Use a lithium battery (CR2032 type):1-528-174-72 when replacing the lithium battery. (Only UP-X898MD)
1-13. Print Size
1-13-1. Rough Standard of Print Size
1. When a video input signal is printed (Only UP-X898MD)
Paperfeed direction
Height
Width
SCAN
SIDE
ASPECT
NTSC
Width
Height
PAL
Width
Height
NORMAL
OFF
1:1
90.0
93.8
90.0
93.0
4:3
90.0
70.5
90.0
68.5
1:1
92.7
90.2
92.3
91.3
4:3
92.7
118.0
92.3
121.5
ON
WIDE1
OFF
ON
WIDE2
OFF
ON
1:1
94.4
96.8
94.4
96.5
4:3
94.4
72.7
94.4
71.0
1:1
96.0
94.4
95.7
95.8
4:3
96.2
124.3
95.7
127.3
1:1
95.5
99.7
95.5
98.2
4:3
95.5
75.0
95.5
72.8
1:1
99.0
96.7
98.0
96.0
4:3
99.0
125.6
98.0
128.7
. The tolerance of length is width ?0.5 mm and height ?1.0 mm.
. When MULTI is valid, the size per screen is a value of 1/2, respectively.
2. When a digital (USB) input signal is printed
Paper size
Width
Height
960 x 1280
99.8
74.9
1280 x 1280
99.8
99.8
1920 x 1280
99.8
149.8
3840 x 1280
99.8
299.5
4096 x 1280
99.8
319.5
. The tolerance of length is width ?0.5 mm and height ?1.0 mm.
1-30 (E)
UP-D898MD/X898MD
1-13-2. Interval Between Print Screens
The interval of print screens is as shown in the table below by the setting of “--FEED” and “--BLANK” in
a COFIG menu.
--FEED
--BLANK
Interval (mm)
OFF
_
3.5 ?1.0
ON
S
10.5 ?1.0
ON
L
25.5 ?1.0
1-13-3. Blank in Horizontal Direction
The blank in a horizontal direction is not prescribed.
However, confirm that the printed image is not cut.
1-14. Lead-free Solder
All boards mounted in this unit use lead-free solder. Be sure to use lead-free solder when repairing the
boards of this unit. A lead free mark (LF) indicating that the solder contains no lead is printed on each
board.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular
size.)
: LEAD FREE MARK
n
. The lead-free solder melts at a temperature about 40 dC higher than the ordinary solder, therefore, it is
recommended to use the soldering iron having a temperature regulator.
. The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly
longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so
be careful.
UP-D898MD/X898MD
1-31 (E)
Section 2
Troubleshooting
2-1. Error Log Acquisition Procedure
A maximum of up to 20 errors that occurred during the printing operation are stored in this unit.
The error information can be obtained by using the log print (refer to Section 1-8-2) and utility software
(refer to Section 1-6).
It is possible to predict the possible defective portion of this unit based on the error information. Use it for
trouble analysi
2-1-1. Error Code Table
ID
Symptom
Possible cause
Remedy
2001h
2102h
Door open has failed.
Door drive system failure
Check the door drive system.
Break of flexible flat cable between the
SE-1142 board and MA-195 board, or
the disconnection of connector
Check if there is not any break in the
cable, and if the connector is not
disconnected.
SE-1142 board failure
Check the SE-1142 board. If the
symptom persists, replace it. (Refer
to Section 3-3.)
Head drive system failure
Check the head drive system.
Break of flexible flat cable and
harness between the SE-1142 board
and MA-195 board, or the disconnection of connector
Check if there is not any break in the
cable and harness, and if the
connector is not disconnected.
Break of harness between the head
motor and MA-195 board, or the
disconnection of connector
Check if there is not any break in the
harness, and if the connector is not
disconnected.
Head motor failure
Replace the head motor. (Refer to
Section 5.)
0100h
4102h
Thermal head cannot be
moved from the home
position to the printing
position.
0102h
1100h
3100h
4100h
8100h
Thermal head cannot be
moved from unspecified
position to the home
position.
0101h
3102h
4103h
Thermal head cannot be
moved from the printing
position to the home
position.
0103h
3101h
4101h
Thermal head movement has failed and
stopped at unspecified
position.
1102h
8102h
Thermal head cannot
move to the home
position. (during mechanical initialization).
2103h
Thermal head cannot
move to the home
position. (during door
open).
UP-D898MD/X898MD
2-1 (E)
ID
Symptom
Possible cause
Remedy
7301h
Paper edge sensor does
not respond during the
print starting position
adjustment.
Paper edge sensor failure
Check the paper edge sensor.
Break of flexible flat cable between
the KY-711 board and MA-195
board, or the disconnection of
connector.
Check if there is not any break in the
cable, and if the connector is not
disconnected.
KY-711 board failure
Check the KY-711 board. If the
symptom persists, replace it. (Refer
to Section 3-2.)
Break of flexible flat cable between
the SE-1143 board and MA-195
board, or the disconnection of
connector.
Check if there is not any break in the
cable, and if the connector is not
disconnected.
SE-1143 board failure
Check the SE-1143 board. If the
symptom persists, replace it. (Refer
to Section 3-4.)
0300h
Paper jam occurred.
Paper is stuck in the unit.
Check the paper transport system.
0400h
Temperature of thermistor is abnormally low.
_
0401h
Temperature of thermistor is abnormally high.
The unit is used under the environment of abnormally high (low)
temperature.
Break of flexible flat cable between
the thermal head and MA-195 board,
or the disconnection of connector
Check if there is not any break in the
cable, and if the connector is not
disconnected.
Head thermistor failure
Replace the thermal head. (Refer to
Section 3-7.)
The unit is used under the environment of high temperature.
_
Head thermistor failure
Replace the thermal head. (Refer to
Section 3-7.)
MA-195 board failure
Check the MA-195 board. If the
symptom persists, replace it. (Refer
to Section 3-1.)
0402h
7400h
0500h
2-2 (E)
Cool down time out
Image is not output.
UP-D898MD/X898MD
2-2. Trouble Flow Chart
2-2-1. Power does not turn on even though the power switch is turned on
Power does not turn on even
though the power switch is turned
on
Is the connection of harness
between switching regulator
and CN101 on the MA-195
board normal?
No
Connect haeness correctly. If the
symptom persists, replace
haeness. (Refer to Section 5.)
Yes
Is a voltage of 15 V output from
pins 6 and 7 of CN101 on the
MA-195 board?
Yes
No
Is the power cord connected to
CN101 on the switching regulator
correctly?
No
Connect the power cord correctly.
Yes
Is the power cord connected to
CN101 on the switching regulator
correctly?
No
Check the AC power supply state.
Check the power cord.
Check the connection of the
power cord again.
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
UP-D898MD/X898MD
Replace the switching regulator.
(Refer to Section 3-5.)
2-3 (E)
2-2-2. Keys and LEDs on the front panel cannot be controlled normally
Keys and LEDs on the front panel
cannot be controlled normally.
Is the connection of FFC between
CN1103 on the MA-195 board and
CN101 on the KY-711 board
normal?
FFC: Flexible flat cable
No
Connect FFC correctly. If the
symptom persists, replace FFC.
(Refer to Section 5.)
Yes
When the power switch is turned
on, do all LEDs (LCD backlight
and button lighting) on the front
panel light up?
No
Replace the KY-711 board.
(Refer to Section 3-2.)
No
Replace the KY-711 board.
(Refer to Section 3-2.)
Yes
Replace the KY-711 board.
(Refer to Section 3-2.)
Yes
When the menu lever and buttons
on the front panel are operated,
is there any response (LCD display,
reception sound, rejection sound
and DOOR open/close)?
Yes
When the BRIGHT knob and
CONTRAST knob on the front
panel are operated, does the LCD
display change randomly?
No
Replace the MA-195 board.
(Refer to Section 3-1.)
2-4 (E)
UP-D898MD/X898MD
2-2-3. Printing cannot be performed normally from PC or no image is output
Printing cannot be performed
normally from PC or no image is
output.
Is the USB cable connecting this
unit and PC normal?
FFC: Flexible flat cable
No
Check the connection of the USB
cable. If the symptom persists,
replace the USB cable.
Yes
Does PC recognize this unit?
No
Is the operation of each button on
the front panel normal?
No
Check the solder of the USB-B
connector (CN802) on the MA-195
board. If the symptom persists,
replace the MA-195 board.
(Refer to Section 3-1.)
Yes
Yes
The PC printer driver is defective.
Re-install the printer driver
(applicable to OS of PC) on PC.
Is the printing performed normally
using the test page of printer
property on PC?
No
Yes
Is the printing normally performed
after restarting PC and reinstalling
the printer driver (applicable to
OS of PC) on PC?
Yes
Normal
No
Replace the MA-195 board.
(Refer to Section 3-1.)
Go to next page.
UP-D898MD/X898MD
2-5 (E)
From the previous page
Is the voltage of 26 V to 33 V
output from pins 1 and 2 (VH) of
CN101 on the MA-195 board
during the printing operation?
FFC: Flexible flat cable
No
Is the voltage of 2.0 V to 3.3 V
output from pin 3 (VCONT) of
CN101 on the MA-195 board
during the printing operation?
No
Check the harness connecting
CN101 on the MA-195 board and
CN702 on the switching regulator.
If the symptom persists, replace
the MA-195 board.
(Refer to Section 3-1.)
Yes
Yes
Replace the switching regulator.
(Refer to Section 3-5.)
Is FFC connecting CN701 on the
MA-195 board and the thermal
head normal?
No
Check the connection of FFC.
If the symptom persists, replace
FFC. (Refer to Section 5.)
Yes
Are there any streaks in the paper
feed direction?
No
Replace the MA-195 board.
(Refer to Section 3-1.)
Yes
Replace the thermal head.
(Refer to Section 3-7.)
2-6 (E)
UP-D898MD/X898MD
2-2-4. Printing cannot be performed normally from video signal (NTSC/PAL)
(UP-X898MD Only)
Printing cannot be performed
normally from video signal
(NTSC/PAL).
Is the printing performed normally
from PC?
No
Perform the flow chart of
Section 2-2-3.
Yes
Is the connection of the video
cable between this unit and
VIDEO signal output device
normal?
Yes
Check the connection of the video
cable. If the symptom persists,
replace the video cable.
No
Is there any noise mixed in the
printed image?
No
Replace the video cable with the
shorter one, or with the one having
less attenuation.
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
UP-D898MD/X898MD
2-7 (E)
2-2-5. Print image is distorted in the paper feed direction (irregular feeding)
Print image is distorted in the paper
feed direction.
Does the stepping motor operate
normally and is the printing paper
normally fed after pressing the
[FEED] button?
No
Replace the MA-195 board.
(Refer to Section 3-1.)
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
Yes
Are the stepping motor drive
signals of CN1201 on the
MA-195 board changed
normally?
No
Is the connection of the harness
attached to the stepping motor
normal?
No
Check the connection of the
harness. If the symptom persists,
replace the stepping motor.
(Refer to Section 3-8.)
Yes
Replace the stepping motor.
(Refer to Section 3-8.)
2-8 (E)
UP-D898MD/X898MD
2-2-6. Print density is too high or too low
FFC: Flexible flat cable
Print density is too high or too low.
Is the voltage at pins 1 and 2 of
CN101 on the MA-195 board
changed to less than 1 V during
standby and to 25 V or more
during printing?
No
Replace the MA-195 board.
(Refer to Section 3-1.)
Yes
Is the voltage at pin 29
(THERMISTER) of CN701 on the
MA-195 board approx. 2.0 V to
2.4 V when the temperature is
25"C?
No
Yes
Is the pin 30 FFC connecting
CN701 on the MA-195 board and
thermal head connected correctly?
No
Check the connection of FFC.
If the symptom persists, replace
FFC. (Refer to Section 5.)
Yes
Replace the thermal head.
(Refer to Section 3-7.)
Again, is the voltage at pin 29
(THERMISTER) of CN701 on the
MA-195 board or CL712 (THERM)
approx. 2.0 V to 2.4 V when the
temperature is 25"C?
Yes
Normal
No
Is the density of sample print
normal?
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
No
Replace the MA-195 board.
(Refer to Section 3-1.)
Is the head voltage setting for the
thermal head resistance value
appropriate?
No
Set the thermal head voltage
value appropriately.
Yes
Is the voltage at pins 1 and 2 (VH)
of CN101 on the MA-195 board
set to the head voltage setting
value during printing?
No
Replace the MA-195 board.
(Refer to Section 3-1.)
No
Replace the switching regulator.
(Refer to Section 3-5.)
Yes
Is the voltage at pin 3 (VCONT)
of CN101 on the MA-195 board
set to the voltage corresponding to
the head voltage setting value
during printing?
Yes
Relational expression: VH = 6 ) VCONT + 25 V (VCONT 0.8 V, VH tolerance:3%)
Replace the MA-195 board.
(Refer to Section 3-1.)
UP-D898MD/X898MD
2-9 (E)
2-2-7. Feed operation failure
When the [FEED] button is
pressed, the feed operation
failure occurs.
Are the stepping motor drive
signals at pins 1 to 4 of CN1201
on the MA-195 board changed
normally?
No
Replace the MA-195 board.
(Refer to Section 3-1.)
Yes
Is the connection of the harness
attached to the stepping motor
normal?
No
Check the connection of the
harness. If the symptom persists,
replace the stepping motor.
(Refer to Section 3-8.)
Yes
Replace the stepping motor.
(Refer to Section 3-8.)
2-10 (E)
UP-D898MD/X898MD
2-2-8. Thermal head UP/DOWN operation failure
Thermal head UP/DOWN operation
failure occurs during the printing
operation.
Does the head UP/DOWN motor
on the SU-167 board rotate?
FFC: Flexible flat cable
No
Yes
Is the harness connecting
CN1202 on the MA-195 board
and CN001 on the SU-167 board
correctly?
No
Check the connection of the
harness. If the symptom persists,
replace the defective harness.
(Refer to Section 5.)
Yes
Replace the door motor on the
SU-167 board.
(Refer to Section 5.)
Does the door motor on the
SU-167 board rotate?
Yes
Normal
No
Replace the MA-195 board.
(Refer to Section 3-1.)
When the thermal head moves
UP/DOWN during the printing
operation, is the voltage at pins
3 and 4 of CN 1101 on the
MA-195 board changed to
approx. 0 V/approx. 3.3 V?
No
Replace the SE-1142 board.
(Refer to Section 3-3.)
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
UP-D898MD/X898MD
2-11 (E)
2-2-9. Door open/close operation failure
$
Measure the signal voltage using the oscilloscope and so forth with no printing paper loaded in the tray.
The door open/close operation
failure occurs.
Is the harness connecting CN1101
on the MA-195 board and CN202
on the SE-1142 board connected
correctly?
Check the connection of the
harness. If the symptom persists,
replace the defective harness.
(Refer to Section 5.)
No
Yes
When the door open/close operation
is performed, is the voltage at pin 2 of
CN1101 on the MA-195 board or the
voltage at pin 2 of CN601 on the
SE-1142 board changed to approx.
0 V/approx. 3.3 V?
No
Replace the SE-1142 board.
(Refer to Section 3-3.)
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
2-12 (E)
UP-D898MD/X898MD
2-2-10. Printing paper presence/absence sensor failure
$
Measure the signal voltage using the oscilloscope and so forth. When the door is closed with the paper loaded
in the tray, the sensor LED emits light intermittently and the measuring voltage varies High/Low. Use the value
measured when the voltage is low for determination.
Printing paper presence/absence
sensor failure
FFC: Flexible flat cable
Is FFC connecting CN1103 on the
MA-195 board and CN102 on the
KY-711 board connected correctly?
No
Check the connection of FFC.
If the symptom persists, replace
the defective FFC.
No
Check the connection and replace
the defective parts.
No
Is a pulse with amplitude of 5 V
output at pin 1 of CN1011 on the
MA-195 board?
Yes
Check if the following connections
are connected correctly.
MA-195 board and SE-1142
board
SE-1142 board and SE-1143
board
Yes
When the paper is loaded in the
tray and the door is closed, is the
voltage at pin 7 (PP_EMP_SENS)
of CN1101 on the MA-195 board
decreased to 0 V once, and then
increased to 3.3 V?
No
Replace the MA-195 board.
(Refer to Section 3-1.)
No
Replace the MA-195 board.
(Refer to Section 3-1.)
No
Replace the MA-195 board.
(Refer to Section 3-1.)
Yes
Yes
Replace the SE-1142 board.
(Refer to Section 3-3.)
When the paper is loaded in the
tray and the door is closed, does
the voltage at pin 14
(PP_EMP_SENS) of CN1103 on
the MA-195 board remain at 3.3 V?
No
Replace the SE-1143 board.
(Refer to Section 3-4.)
Yes
When the paper is loaded in the
tray and the door is closed, is the
voltage at pin 14 (PP_EMP_SENS)
of CN1103 on the MA-195 board
remains at 3.3 V?
No
When the door is closed, is a
voltage of 3.3 V output at pins 15
and 16 of CN1013 on the MA-195
board?
Yes
Yes
Replace the KY-711 board.
(Refer to Section 3-2.)
When the door is opened and
closed when no paper is loaded, is
the voltage at pin 14 (AD_PAPER_
SENS) of CN1103 on the MA-195
board decreased to 0 V once, and
then increased to 3.3 V?
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
UP-D898MD/X898MD
No
When the door is closed, is a pulse
of approx. 2 V or more output at
pin 6 of CN1011 on the MA-195
board?
Yes
Replace the SE-1143 board.
(Refer to Section 3-4.)
2-13 (E)
2-2-11. Real time clock does not operate normally (UP-X898MD only)
Real time clock does not operate
normally.
Is the voltage of the CR2032
holder terminal on the MA-195
board 1.5 V or more?
No
Replace the lithium battery
CR2032.
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
2-2-12. Remote terminal does not operate normally (UP-X898MD only)
Remote terminal does not operate
normally.
Is the remote commander RM-91
or foot switch FS-24 normal?
No
Replace the remote commander
RM-91 or foot switch FS-24
Yes
Replace the MA-195 board.
(Refer to Section 3-1.)
2-14 (E)
UP-D898MD/X898MD
2-2-13. Image is not written in the USB flash memory after printing
(UP-X898MD only)
Image is not written in the USB
flash memory after printing.
Did you set the setting so that
the image written in the USB
flash memory is saved?
(Refer to Section 1-8.)
No
Set the setting so that the image
written in the USB flash memory
is saved. (Refer to Section 1-8.)
Yes
Is the USB flash memory
connected to the USB connector
(type A) or to the USB flash
memory extension cable correctly?
No
Connect the USB flash memory
correctly.
Yes
Does the indicator located under
the mark of the USB terminal
(type A) blink in amber?
Yes
The USB memory is not
compatible with this unit.
No
When you connect more than one
USB flash memory that satisfies the
requirements described in the
Operating Instructions, is the image
written in it?
Yes
No problem
No
Replace the MA-195 board.
(Refer to Section 3-1.)
UP-D898MD/X898MD
2-15 (E)
Section 3
Replacement of Board and Main Parts
Flow diagram
Rear panel
MA-195 board
Top cover
Front panel block
assembly
MD General Assembly
Thermal head
Switching regulator
Motor block assembly
Cam assembly
Timing belt
Pinch arm block assembly
SE-1143 board
Platen roller
SE-1142 board
KY-711 board
UP-D898MD/X898MD
3-1 (E)
3-1. MA-195 Board
3-1-1. Flow Chart
In the MA-195 board, the adjustment value is stored in EEPROM (IC507) and the firmware is stored in
the flash ROM (IC503). When replacing the MA-195 board, perform the following procedure.
Start
Perform “3-1-2. Saving of Setting
Value.
Could the setting value be saved
before replacing the MA-195
board?
No
Perform “3-1-3. Sample (Step)
Printing”.
No
Perform “3-1-6. Density Adjustment
(Thermal Head Voltage Adjustment)
and Set Serial Number Setting”.
Yes
Replace the MA-195 board.
(Refer to Section 3-1-4.)
Perform the firmware version
upgrade. (Refer to Section 1-7.)
Perform the check.
(Refer to Section 3-13.)
Could the setting value be saved?
Yes
Perform “3-1-5. Setting and
Check of Setting Value”.
&
If the thermal head voltage setting value of the MA-195 board before
replacement could not be obtained, it is required to adjust the thermal
head voltage value because the print density before and after the
replacement should be the same.
End
3-2 (E)
UP-D898MD/X898MD
3-1-2. Saving of Setting Value
1. Click the [GET] button of “Printer Settings” of the Setup tab to save the setting information* of this
unit on PC as binary file (.CNS).
*: The setting information of this unit includes the setting value and information displayed in “Printer
Information” of the Information tab and the menu setting (including service menu) of this unit.
n
Be sure to keep the saved file because it is important for setting this unit after replacement of the MA195 board.
UP-X898MD only
2. Click the [GET] button of “Clock” and write down the time displayed in the edit box.
At the same time, write down the current time and compare it with the time obtained by this unit.
Clock
[GET] button
UP-D898MD/X898MD
3-3 (E)
3-1-3. Sample (Step) Printing
If you cannot perform the sample printing due to the trouble of this unit and so forth, prepare another unit
if possible.
1. Select “STEP” from the drop-down list of “Test Pattern” of the Test Print tab.
Test Print tab
Test Pattern
[PRINT] button
2. Click the [PRINT] button of “Print”.
The step pattern is printed.
n
Be sure to keep the printed step pattern because it is used as the density adjustment print sample after
replacing the MA-195 board.
3-4 (E)
UP-D898MD/X898MD
3-1-4. Replacement Procedures of MA-195 Board
n
The procedure required to be performed before and after the replacement of the MA-195 board in UPX898MD is different from that in UP-D898MD. If the setting is not correctly performed, the unit will
not operate normally.
1. Perform “Procedure before replacement” by referring to Section 3-1-1.
2. Remove the top cover. (Refer to Section 1-5-1.)
3. Disconnect the four harnesses from the connectors (CN101, CN1101, CN1201 and CN1202) on the
MA-195 board.
4. Disconnect the two flexible flat cables from the connectors (CN701 and CN1103) on the MA-195
board.
UP-X898MD
5. Remove the four screws (PSW3 x 8).
6. Remove the two screws A and B (P3 x 4) and the screw C (BTP3 x 8), then remove the MA195 board in the direction of the arrow.
7. Remove the lithium battery from the MA-195 board.
UP-D898MD
5. Remove the four screws (PSW3 x 8).
6. Remove the screw A (P3 x 4), then remove the MA-195 board in the direction of the arrow.
7. Go to step 8.
8. To install, reverse the removal procedure.
n
When installing the MA-195 board, attach the screw A (P3 x 4) first.
9. Perform “Procedure after replacement” by referring to Section 3-1-1.
UP-D898MD/X898MD
3-5 (E)
MA-195 board (Side A)
Lithium battery
Harnesses
PSW3 ) 8
CN1202
D
CN1101
E
CN1201
CN701
F
CN1103 CN101
MA-195 board
Harness
Flexible flat
cables
Screw A
Screw
B
Harness
D
Screw C
E
F
The illustration indicates UP-X898MD.
3-6 (E)
UP-D898MD/X898MD
3-1-5. Setting and Check of Setting Value
1. Click the [SET] button of “Printer Settings” of the Setup tab and select the binary file (.CNS) saved
before replacement.
Beep sounds are made (3 beeps). Check that “REBOOT” is displayed on LCD of this unit.
2. Restart this unit.
3. Click the [OPEN] button of “Printer Information” of the Information tab.
The Printer Information screen is displayed.
Set Serial No.
4. Check that the value of “Set Serial No.” is the same as the serial number of this unit.
UP-X898MD only
5. Type the setting time in the edit box of “Clock”, and then click the [SET] button.
The setting time is the time that the length of time elapsed since the time written down before replacement of board is added to that time.
Setting time = Time obtained before replacement of board + Length of time elapsed since the time
obtained before replacement of board until now
Clock
[SET] button
UP-D898MD/X898MD
3-7 (E)
3-1-6. Density Adjustment (Thermal Head Voltage Adjustment) and Set Serial
Number Setting
1. Type 120 in the edit box of “Head Voltage” of the Setup tab, and then click the [SET] button.
[SET] button
Type 120.
2. Select “STEP” from the drop-down list of “Test Pattern” of the Test Print tab.
3. Click the PRINT button of “Print”.
The step pattern is printed.
4. Visually compare the density of the test print with that of the test print made before replacement in
each step.
When the density of the test print is different from that of test print made before replacement
(1) Click the [GET] button of “High Voltage” of the Setup tab.
The head voltage setting value is obtained.
(2) Change the obtained value by referring to the following, and then click the [SET] button.
The head voltage is adjusted.
. When the density is lower (lighter) than the reference sample: Increase the value.
. When the density is higher (darker) than the reference sample: Decrease the value.
(3) Print the step pattern according to steps 2 and 3.
(4) Visually compare the density of the test print with that of the test print made before replacement
in each step.
(5) Repeat steps (1) to (4) until the density of the test print becomes the same level as that of the test
print made before replacement.
3-8 (E)
UP-D898MD/X898MD
5. Type the serial number (e.g.: 000001) indicated on the model nameplate of this unit in the edit box of
“Serial No.” of the Setup tab, and then click the [SET] button.
000001
Type serial number.
6. Click the [OPEN] button of “Printer Information” of the Information tab.
The Printer Information screen is displayed.
Set Serial No.
7. Check that the value of “Set Serial No.” is the same as the serial number of this unit.
UP-D898MD/X898MD
3-9 (E)
3-2. KY-711 Board
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the front panel block assembly. (Refer to Section 1-5-2.)
3.
4.
5.
6.
7.
Remove the seven screws, then remove the KY bracket, insulating sheet (KY) and KY-711 board.
Disconnect the flexible flat cable from the connector (CN101) on the KY-711 board.
Remove the operation lever and two encoder knobs from the KY-711 board.
Remove the tape.
Remove the four hooks of the LCD holder, then remove the LCD holder, light guide plate (LCD)
assembly, conductive plate for connection and LCD panel.
Conductive plate for connection
KY-711 board
Tape
Flexible flat cable
Hooks
Light guide plate (LCD)
LCD panel assembly
LCD holder
P1.7 ) 5
Operation lever
Encoder knobs
CN101
KY bracket
Insulating sheet (KY)
KY-711 board
Front panel assembly
The illustration indicates UP-X898MD.
3-10 (E)
UP-D898MD/X898MD
8. To install, reverse the removal procedure.
n
. When assembling the LCD holder, push the parts in the direction of the arrow.
. Attach the tape to the position as shown in the illustration.
Conductive plate
for connection
Light guide plate (LCD)
assembly
LCD panel
LCD holder
0 to 0.5 mm
Fold the tape and attach
to the KY-711 board.
0 to 0.5 mm
9. Perform the check (self-diagnosis). (Refer to Section 3-13.)
UP-D898MD/X898MD
3-11 (E)
3-3. SE-1142 Board
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the front panel block assembly. (Refer to Section 1-5-2.)
3. Remove the MD general assembly. (Refer to Section 3-6.)
4. Disconnect the two harnesses from the connectors (CN201 and CN202) on the SE-1142 board.
5. Remove the screw, then remove the SE-1142 board.
CN202
Harnesses
CN201
BVTT2.6 ) 5
SE-1142 board
6. To install, reverse the removal procedure.
n
Remove the slack of the harness connected from the SE-1143 board on the side of the SE-1142 board.
(Refer to Section 3-4.)
7. Perform the check (self-diagnosis). (Refer to Section 3-13.)
3-12 (E)
UP-D898MD/X898MD
3-4. SE-1143 Board
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the front panel block assembly. (Refer to Section 1-5-2.)
3. Remove the MD general assembly. (Refer to Section 3-6.)
4. Remove the screw, then remove the SE-1143 board.
5. Disconnect the harness from the connector (CN301) on the SE-1143 board.
CN301
BVTT
2.6 ) 5
SE-1143 board
Harness
Harness
$
Pull the harness lightly to remove the slack.
6. To install, reverse the removal procedure.
n
After installing the SE-1143 board, remove the slack of the harness on the side of the SE-1142 board.
7. Perform the check (self-diagnosis). (Refer to Section 3-13.)
UP-D898MD/X898MD
3-13 (E)
3-5. Switching Regulator
3-5-1. Replacement of Switching Regulator
n
After replacing the switching regulator, reset the total power on time of the switching regulator by referring to Section 3-5-2.
1.
2.
3.
4.
5.
Remove the top cover. (Refer to Section 1-5-1.)
Remove the front panel block assembly. (Refer to Section 1-5-2.)
Remove the MA-195 board. (Refer to Section 3-1.)
Remove the rear panel. (Refer to steps 3 to 6 in Section 1-5-3.)
Remove the MD general assembly. (Refer to Section 3-6.)
6. Remove the four screws, then remove the switching regulator in the direction of the arrow.
PSW3 ) 8
Switching regulator
7. To install, reverse the removal procedure.
3-14 (E)
UP-D898MD/X898MD
3-5-2. Total Power on Time Reset
After the replacement, reset the total power on time of switching regulator in the following procedure.
1. Start the utility software. (Refer to Section 1-6.)
2. Click the [RESET] button of “Power Unit On Time” of the Setup tab.
The total power on time of the power unit is reset.
Setup tab
Power Unit On Time
UP-D898MD/X898MD
3-15 (E)
3-6. MD General Assembly
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the front panel block assembly. (Refer to Section 1-5-2.)
3. Remove the SW rod retainer, then remove the power SW rod in the direction of the arrow.
4. Disconnect the three harnesses from the connectors (CN1101, CN1201 and CN1202) on the MA-195
board.
5. Disconnect the flexible flat cable from the connector (CN701) on the MA-195 board.
6. Remove the harness that is connected to the connector (CN101) on the MA-195 board from the
harness holder.
7. Remove the three screws, then remove the MD general assembly.
Flexible flat cable
Harness holder
MD assembly
Harness
CN101
Harness
Harness
Power SW rod
Harness
SW rod retainer
BVTT
2.6 ) 5
MA-195 board (Side A)
CN1202
CN1101
CN1201
The illustration indicates UP-X898MD.
CN701
CN101
8. To install, reverse the removal procedure.
3-16 (E)
UP-D898MD/X898MD
3-7. Thermal Head
n
. When removing the thermal head, eliminate the static electricity before starting the removal procedure.
. When removing the thermal head, be careful not to drop the thermal head.
UP-D898MD/X898MD
3-17 (E)
3-7-1. Replacement Flow Chart
When replacing the thermal head, be sure to perform the following procedure.
Start
Perform “3-7-2. Sample (Gray)
Printing”.
Are there any streaks (white or
black) and scratches in the
paper feed direction?
No
End
Yes
Perform the cleaning of thermal
head. (Refer to Section 1-11-2.)
Perform “3-7-2. Sample (Gray)
Printing”.
Yes
Did the streaks and scratches
disappear?
Yes
End
No
Improved?
No
Replace the thermal head.
(Refer to Section 3-7-3.)
$
When replacing with the new thermal head, write down the
head resistance value (.e.g. R13152) and serial number
(e.g.3C-00121) indicated on the attached label before attaching it.
3C-00121
Perform the check.
(Refer to Section 3-13.)
Head resistance value
Perform “3-7-4. Density Adjustment
(Thermal Head Voltage Adjustment)”.
Perform “3-7-5. Input of Thermal
Head Information and Reset of Total
Print Count”.
End
3-18 (E)
&
The resistance value of the heater portion varies depending
on the thermal head.
Even though the head voltage is the same, the energy to be
applied varies individually.
When replacing the thermal head, perform the voltage
adjustment of thermal head because the density of print before
and after replacement should be the same.
UP-D898MD/X898MD
3-7-2. Sample (Gray) Printing
1. Select “GRAY(S)” from the drop-down list of “Test Pattern” of the Test Print tab.
Test Print tab
Test Pattern
[PRINT] button
2. Click the [PRINT] button of “Print”.
The gray pattern is printed.
UP-D898MD/X898MD
3-19 (E)
3-7-3. Replacement of Thermal Head
Removal
1.
2.
3.
4.
Perform “Procedure before replacement” by referring to Section 3-7-1.
Remove the top cover. (Refer to Section 1-5-1.)
Remove the front panel block assembly. (Refer to Section 1-5-2.)
Remove the SW rod retainer and power SW rod. (Refer to step 3 in Section 3-6.)
5. Remove the FFC guard (HEAD), then disconnect the flexible flat cable from the connector (CN701)
on the MA-195 board.
6. Remove the two screws (BVTT2.6 x 5), then remove the MD top chassis and three head springs.
n
When removing the MD top chassis, slowly remove it in the direction of the arrow A so that the
head springs do not pop out.
7. Release the lock arm in the direction of the arrow B, then open the door block assembly in the
direction of the arrow C.
8. Remove the heat sink in the direction of the arrow D.
9. Remove the two screws (PSW3 x 8), then remove the thermal head.
3-20 (E)
UP-D898MD/X898MD
BVTT
2.6 ) 5
MD top chassis
BVTT
2.6 ) 5
A
PSW3 ) 8
Head springs
FFC guard (HEAD)
Heat sink
D
Flexible flat cable
CN701
Thermal head
MA-195 board
C
Lock arm
B
Door block assembly
UP-D898MD/X898MD
Cam shaft
The illustration indicates UP-X898MD.
3-21 (E)
Installation
10. Write down the head resistance value and serial number of the new thermal head.
Thermal head
33-XXXXXRXXXXX
Serial number
Head resistance
value
11. To install, reverse the removal procedure.
n
When attaching the flexible flat cable and FFC guard (HEAD), route them under the cam shaft.
12. Perform “Procedure after replacement” by referring to Section 3-7-1.
3-22 (E)
UP-D898MD/X898MD
3-7-4. Density Adjustment (Thermal Head Voltage Adjustment)
1. Type the thermal head resistance value written down when replacing the thermal head in the edit box
of “Head Resistance” of the Setup tab, and then click the [SET] button.
2. Click the [ADJUST] button.
The head voltage setting value is calculated based on the thermal head resistance value and it is set to
this unit.
Here, the density adjustment is performed to some extent.
Type thermal head resistance
value.
[SET] button
[ADJUST] button
3. Select “STEP” from the drop-down list of “Test Pattern” of the Test Print tab.
4. Click the [PRINT] button of “Print”.
The step pattern is printed.
5. Visually compare the density of the test print with that of the test print made before replacement in
each step.
When the density of the test print is different from that of test print made before replacement
(1) Click the [GET] button of “High Voltage” of the Setup tab.
The head voltage setting value is obtained.
(2) Change the obtained value by referring to the following, and then click the [SET] button.
The head voltage is adjusted.
. When the density is lower (lighter) than the reference sample: Increase the value.
. When the density is higher (darker) than the reference sample: Decrease the value.
(3) Print the step pattern according to steps 3 and 4.
(4) Visually compare the density of the test print with that of the test print made before replacement in
each step.
(5) Repeat steps (1) to (4) until the density of the test print becomes the same level as that of the test print
made before replacement.
UP-D898MD/X898MD
3-23 (E)
3-7-5. Input of Thermal Head Information and Reset of Total Print Count
1. Type the serial number of thermal head written down when replacing the thermal head in the edit box
of “Head Serial No.” of the Setup tab, and then click the [SET] button.
2. Click the [RESET] button of “Head Prints”.
The total print count of thermal head is reset.
Type serial number.
[SET] button
[RESET] button
3. Click the [OPEN] button of “Printer Information” of the Information tab.
The Printer Information screen is displayed.
Head Serial No.
Head Resistance
Head
4. Check the following.
. “Head Serial No.” is correct. (It should be the serial number after replacement.)
. The value of “Head Resistance” is the same as the value entered during the density adjustment. (It
should be the resistance value after replacement.)
. The value of “Head” in “Total Prints” is “0”.
3-24 (E)
UP-D898MD/X898MD
3-8. Stepping Motor/DC Motor Assembly
Removal
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the front panel block assembly. (Refer to Section 1-5-2.)
3. Remove the MD general assembly. (Refer to Section 3-6.)
4.
5.
6.
7.
8.
9.
Remove the helical extension spring of the tension arm assembly.
Remove the four screws (BVTT2.6 x 5).
Remove the pulley of the stepping motor from the timing belt, then remove the motor block assembly.
Remove the two screws (PS3 x 4), then remove the DC motor assembly.
Disconnect the harness from the connector (CN001) on the SU-167 board.
Remove the two screws (PS3 x 6), then remove the stepping motor.
UP-D898MD/X898MD
3-25 (E)
Tension arm assembly
Pulley of stepping
motor
Helical extension spring
Timing belt
Harness
PS3 ) 4
PS3 ) 6
BVTT
2.6 ) 5
CN001
BVTT
2.6 ) 5
Stepping motor
DC motor assembly
Motor block assembly
3-26 (E)
UP-D898MD/X898MD
Installation
10. Attach the stepping motor with the two screws (PS3 x 6).
11. Connect the harness to the connector (CN001) on the SU-167 board.
12. Attach the DC motor assembly with the two screws (PS3 x 4).
n
When replacing the DC motor assembly, apply grease.
. Grease:
7-640-005-36 (SANKOL FG87HSR)
. Grease applying portion: Worm gear of DC motor subassembly
13. Hook the timing belt on the pulley of the stepping motor. Then, insert the idler pulley shaft into the
hole [A] and insert the worm wheel shaft into the hole [B].
14. Attach the motor block assembly with the four screws (BVTT2.6 x 5).
15. Attach the helical extension spring of the tension arm assembly.
UP-D898MD/X898MD
3-27 (E)
Pulley
Helical extension spring
Timing belt
Tension arm assembly
Motor block assembly
Harness
PS3 ) 4
PS3 ) 6
Stepping motor
Apply grease to
worm gear
BVTT2.6 ) 5
CN001
DC motor assembly
Idler pulley
shaft
BVTT
2.6 ) 5
Hole [A]
Worm wheel
shaft
Hole [B]
Motor block assembly
$
When attaching the motor block subassembly, insert the idler pulley
shaft into the hole [A] and insert the worm wheel shaft into the hole [B].
16. Assemble this unit in the reverse order of steps 1 to 3.
3-28 (E)
UP-D898MD/X898MD
3-9. Cam Assembly
Removal
1. Remove the top cover. (Refer to Section 1-5-1.)
2. Remove the front panel block assembly. (Refer to Section 1-5-2.)
3. Remove the thermal head. (Refer to Section 3-7.)
4. Rotate the two bearings in the direction of the arrow A to remove them.
5. Remove the cam assembly in the direction of the arrow B.
6. Remove the cam (R), cam gear, cam (L), helical torsion spring (cam L) and three parallel pins from
the cam shaft.
Cam gear
Cam (L)
Cam assembly
Helical torsion spring (cam L)
Cam shaft
Parallel
pins
Cam (R)
B
A
Bearing
A
Bearing
UP-D898MD/X898MD
3-29 (E)
Installation
7. Attach the cam assembly in the reverse order of steps 5 and 6.
n
When attaching the cam assembly, attach it so that the cams are facing the direction as shown in the
illustration.
8. Insert the portion A of the helical torsion spring (cam L) into the hole of chassis, then insert the
portion B into the hole of cam (L) while rotating it in the direction of the arrow.
Helical torsion spring (cam L)
Hole of cam (L)
Portion B
Portion A
Apply grease
Lock arm assembly
Chassis of hole
Apply grease
Apply grease
Head up lever
Head up lever
Phase
Cam gear
Cam (L)
Cam (R)
9. Assemble this unit in the reverse order of steps 1 to 4.
n
When replacing the cam gear, cam (L) and cam (R), it is required to apply grease.
. Grease: 7-640-005-36 (SANKOL FG87HSR)
. Grease applying portion
When replacing the cam gear and cam (R): Head up lever
When replacing the cam (L):
Lock arm assembly
3-30 (E)
UP-D898MD/X898MD
3-10. Platen Roller
n
Be sure careful not to touch it with bare hands or using dirty gloves when replacing the platen. Wipe it
using soft cloth moistened with ethanol of 76.9 to 81.4 v/v% in concentration when the platen roller
became dirty.
1. Remove the door panel assembly. (Refer to steps 2 and 3 in Section 1-5-2.)
2. Remove the two screws, then remove the paper holder 110 assembly.
3. Remove the helical extension spring of the tension arm assembly.
Paper holder 110 assembly
BVTT2.6 ) 5
Helical extension spring
Tension arm assembly
UP-D898MD/X898MD
3-31 (E)
4. Rotate the two platen bearings in the direction of the arrow A to remove them.
5. Remove the platen roller in the direction of the arrow B.
6. Remove the platen pulley and parallel pin from the platen roller.
Platen bearing
A
Parallel pin
Platen pulley
Platen bearing
B
Platen roller
A
7. To install, reverse the removal procedure.
3-32 (E)
UP-D898MD/X898MD
3-11. Timing Belt
1.
2.
3.
4.
5.
Remove the top cover. (Refer to Section 1-5-1.)
Remove the front panel block assembly. (Refer to Section 1-5-2.)
Remove the MD general assembly. (Refer to Section 3-6.)
Remove the motor block assembly. (Refer to steps 1 to 5 in Section 3-8.)
Remove the platen roller. (Refer to Section 3-10.)
6.
7.
8.
9.
10.
11.
Disconnect the harness from the connector (CN301) on the SE-1143 board.
Remove the two screws, then remove the oil damper.
Remove the damper gear in the direction of the arrow A.
Remove the portion C of the helical torsion spring (door) from the hole of the door block assembly.
Remove the door block assembly in the direction of the arrow B.
Remove the fulcrum spacer and helical torsion spring (door), then pull out the fulcrum shaft in the
direction of the arrow C.
12. Remove the timing belt (220TN10-5.0T) and timing belt (140TN10-4.0T).
UP-D898MD/X898MD
3-33 (E)
Timing belt (140TN10-4.0T)
Timing belt
(220TN10-5.0T)
Fulcrum spacer
B
Helical torsion spring
(door)
Oil damper
Harness
P2 ) 4
Portion C
Damper gear
A
c
Hole
Door block assembly
CN301
SE-1143 board
Fulcrum shaft
13. To install, reverse the removal procedure.
n
Remove the slack of the harness connected from the SE-1143 board on the side of the SE-1142 board.
(Refer to Section 3-4.)
3-34 (E)
UP-D898MD/X898MD
3-12. Pinch Arm Block Assembly
n
Be sure careful not to touch it with bare hands or using dirty gloves when replacing the pinch arm block
assembly. Wipe it using soft cloth moistened with ethanol of 76.9 to 81.4 v/v% in concentration when the
platen roller became dirty.
1.
2.
3.
4.
5.
6.
Remove the top cover. (Refer to Section 1-5-1.)
Remove the front panel block assembly. (Refer to Section 1-5-2.)
Remove the MD general assembly. (Refer to Section 3-6.)
Remove the thermal head. (Refer to Section 3-7.)
Remove the motor block assembly. (Refer to steps 4 to 6 in Section 3-8.)
Remove the timing belts. (Refer to Section 3-11.)
7.
8.
9.
10.
Remove the retaining ring (W2.3), then remove the idler pulley.
Remove the three helical extension springs.
Remove the four bearings, then remove the lock arm assembly and pinch arm block assembly.
Remove the pinch arm block assembly from the lock arm assembly.
Pinch arm block assembly
Apply grease
Helical extension spring
Lock arm
assembly
Lock arm assembly
Bearings
Helical extension springs
Idler pulley
W2.3
Bearings
11. To install, reverse the removal procedure.
n
When replacing the cam gear, cam (L) and cam (R), it is required to apply grease.
. Grease: 7-640-005-36 (SANKOL FG87HSR)
. Grease applying portion
When replacing the cam (L): Lock arm assembly
UP-D898MD/X898MD
3-35 (E)
3-13. Check (Self-diagnosis)
The mechanical deck sensor adjustment, mechanical parts assembly check, and so forth are performed
using the self-diagnosis function of this unit.
1. Start the utility software. (Refer to Section 1-6.)
2. Click the [Preparation] button of the Check tab.
“Before Checking …Eject the paper, Close the door. Insert USB Flash Drive. (UP-X898MD only)” is
displayed in the large edit box on the right side.
Self Check tab
[Preparation] button
[SENSOR|MOTOR|USB|HOST] button
[KEY] button
[LCD] button
[LED] button
Edit box
3. Eject the paper from the tray and close the door.
In the case of UP-X898MD, insert the USB flash memory into the USB terminal on the front.
n
. If the check is performed with the paper loaded, “PAPER TRAY SENSOR” or “PAPER FRONT
SENSOR” cannot be checked, resulting in an error.
. In the case of UP-X898MD, if the check is performed without connecting the USB flash memory,
“USB HOST” cannot be checked, resulting in an error.
4. Click the [SENSOR|MOTOR|USB|HOST] button.
The self check of EEPROM, sensors, motor and thermistor in this unit is performed.
After the check is completed, the result is displayed in the edit box on the right side.
. If there is no defective portion: “No Error, Check OK!” is displayed.
. If any defective portion is detected: Defective portion is displayed.
t
For the cause and remedy of the defective portion, refer to Section 2-1.
3-36 (E)
UP-D898MD/X898MD
5. Click the [KEY] button.
The Check Key screen is displayed and “OPEN” is displayed on LCD of this unit.
6. Operate the key, knob and menu lever of this unit according to the display on LCD.
When all operations are completed, “FINISH” is displayed on LCD.
t
For the remedy when the LCD display stops changing in the course of the operation, refer to Section 2-1.
7. Click the [OK] button of the Check Key screen to close the screen.
“No Error, Check OK!” is displayed in the edit box on the right side.
8. Click the [LCD] button.
The Check LCD screen is displayed, and all LCDs of this unit light up.
9. Visually check if all LCDs of this unit are lit (if there is any abnormal state).
Check items
. Defective dot
. Foreign substances are mixed
. Backlight (green) does not light
t
If there is any abnormal state, replace the LCD parts (parts number: 1-812-016-11 and 1-854-121-11)
10. Click the [OK] button of the Check LCD screen to close the screen.
11. Click the [LED] button.
The Check LED screen is displayed, and all LEDs of this unit blink.
. LCD backlight LED: Blinks alternately (green and amber).
. USB access lamp:
Blinks alternately (green and amber). [In the case of UP-X898MD]
12. Visually check if all LEDs blink.
t
If there is any abnormal state, refer to Section 2-1.
13. Click the [OK] button of the Check LED screen to close the screen.
UP-D898MD/X898MD
3-37 (E)
Section 4
Circuit Description
4-1. Outline
The electric circuit of this unit consists of a main board (MA-195 board) and peripheral boards.
The MA-195 board mounts one microcomputer and provides all controls of this unit.
There are a key button board (KY-711 board), sensor boards (SE-1142 and SE-1143 boards), and motor
board (SU-167 board) as the peripheral boards.
4-2. MA-195 Board
The MA-195 board mounts the main functions of this unit.
The MA-195 board mounts a microcomputer that controls the whole system.
There are a microcomputer’s peripheral block, mechanical control block, and video signal processing
block (UP-X898MD only) as the main function blocks on the MA-195 board.
The main functions are as described below.
. Various power circuits
. Microcomputer
. Storage of firmware, setting values, and log
. USB device
. Thermal head drive
. Thermal head voltage control
. Buzzer
. Control of sensors
. LCD control
. Key input acceptance
. Control of motors
UP-X898MD only
. Video input signal processing
. USB host
. Remote control reception
. Backup lithium battery of built-in watch
UP-D898MD/X898MD
4-1 (E)
4-3. KY-711 Board
The KY-711 board is a key button board that mounts an LCD (including a driver), menu lever, and rotary
encoder. It also the sensor circuit below.
. Photosensing block of paper edge sensor
4-4. SE-1142 Board
The SE-1142 board mounts the sensor circuits below. It also performs the relay between MA-195 and
SE-1143 boards.
. Door sensor
. Head position sensor 1
. Head position sensor 2
. Light-emitting block of paper sensor
4-5. SE-1143 Board
The SE-1143 board mounts the sensor circuits below.
. Light-emitting block of paper edge sensor
. Photosensing block of paper sensor
4-6. SU-167 Board
The SU-167 board is used to fix a DC motor.
4-2 (E)
UP-D898MD/X898MD
Section 5
Spare Parts
5-1. Notes on Repair Parts
5-1. 補修部品注意事項
1. Safety Related Components Warning
w
Components marked ! are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
1. 安全重要部品
! 警告
! 印のついた部品は安全性を維持するために重要
な部品です。したがって，交換する時は必ず指定
の部品を使ってください。
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts commonality and improvement.
2. 部品の共通化
3. Stock of Parts
Parts marked with “o” at SP (Supply Code) column of
the spare parts list may not be stocked. Therefore, the
delivery date will be delayed.
3. 部品の在庫
4. Harness
Harnesses with no part number are not registered as
spare parts.
4. ハーネス
5. Symbol
5. シンボル
Protective earth (ground)
To identify any terminal which is intended
for connection to an external conductor for
protection against electric shock in case of
a fault, or the terminal of a protective earth
(ground) electrode.
UP-D898MD/X898MD
ソニーから供給する補修用部品は，セットに使われて
いるものと異なることがあります。
これは部品の共通化，改良等によるものです。
部品表の SP（Supply code）欄に “o” で示される部品は
在庫していないことがあり，納期が長くなることがあ
ります。
部品番号の記載されていないハーネスは，サービス部
品として登録されていません。
保護アース（接地）
絶縁故障時に電撃に対して防護するための
外部保護導体に接続することを意図した端
子，または保護アース（接地）電極の端子
を示す。
5-1
Top Cover and Door Panel Block (UP-D898MD)
5-2. Exploded Views
8
B3 ) 6
B3 ) 6
To SU-167
board
To Stepping
motor
B
H
PSW
3)8
D
C
A
B3 ) 6
1
2
To SE-1142
board
G
BVTT
2.6 ) 4
J
H
G
K
BVTT
2.6 ) 4
4
PSW
3)8
P3 ) 4
9
B
13
PS4 ) 8
D
3
W4
12
11
5
J
10
N6
P3 ) 4
LW6
7
A
K
C
6
BVTT
2.6 ) 5
5-2
UP-D898MD/X898MD
Top Cover and Door Panel Block (UP-D898MD)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
!
!
!
!
!
!
!
SP Description
A-2049-005-A
A-2057-850-A
1-474-588-11
1-970-358-11
3-990-273-01
s
s
s
s
s
MOUNTED CIRCUIT BOARD, MA-195(D)
MD COMPLETE ASSEMBLY (RP 898)
SWITCHING REGULATOR
SUB HARNESS(AC-PWR)
TERMINAL, P.E.
4-419-799-01
4-538-622-01
4-538-626-01
4-538-627-01
4-538-628-01
s
s
s
s
s
FOOT
PANEL, REAR
COVER, TOP
ROD, POWER SW
SHIELD,SW
4-538-629-01 s STOPPER, SW ROD
4-538-630-01 s BUTTON, POWER
4-538-635-01 s PANEL, DOOR
7-623-425-07
7-682-145-01
7-682-547-04
7-682-661-01
7-682-948-01
s
s
s
s
s
LW 6,
SCREW
SCREW
SCREW
SCREW
7-684-026-04
7-685-860-09
7-685-861-01
7-688-004-01
s
s
s
s
N 6, TYPE 2
SCREW +BVTT 2.6X4 (S)
SCREW +BVTT 2.6X5 (S)
W 4, SMALL
UP-D898MD/X898MD
TYPE B
+P 3X4
+B 3X6
+PS 4X8
+PSW 3X8
5-3
Top Cover and Door Panel Block (UP-X898MD)
9
B3 ) 6
B3 ) 6
To SU-167
board
4
To Stepping
motor
B
H
PSW
3)8
D
C
A
E
B3 ) 6
F
1
2
To SE-1142
board
G
J
BVTT
2.6 ) 4
H
G
K
BVTT
2.6 ) 4
5
PSW
3)8
P3 ) 4
10
B
14
PS4 ) 8
D
3
W4
13
12
N6
11
6
E
F
J
BTP
3)8
P3 ) 4
LW6
8
A
K
C
7
BVTT
2.6 ) 5
5-4
UP-D898MD/X898MD
Top Cover and Door Panel Block (UP-X898MD)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
!
!
!
!
!
!
!
!
!
SP Description
A-2054-580-A
A-2057-850-A
1-474-588-11
1-528-174-72
1-970-358-11
s
s
s
s
s
MOUNTED CIRCUIT BOARD, MA-195(X) (RP)
MD COMPLETE ASSEMBLY (RP 898)
SWITCHING REGULATOR
BATTERY, LITHIUM (CR2032 TYPE)
SUB HARNESS(AC-PWR)
3-990-273-01
4-419-799-01
4-538-622-11
4-538-622-21
4-538-626-01
4-538-627-01
s
s
s
s
s
s
TERMINAL, P.E. (For SY/CN)
FOOT
PANEL, REAR (For SY/CN)
PANEL, REAR (For J)
COVER, TOP
ROD, POWER SW
4-538-628-01
4-538-629-01
4-538-630-01
4-538-635-11
s
s
s
s
SHIELD,SW
STOPPER, SW ROD
BUTTON, POWER
PANEL, DOOR
7-623-425-07
7-682-145-01
7-682-547-04
7-682-661-01
7-682-948-01
s
s
s
s
s
LW 6,
SCREW
SCREW
SCREW
SCREW
7-684-026-04
7-685-546-14
7-685-860-09
7-685-861-01
7-688-004-01
s
s
s
s
s
N 6, TYPE 2 (For SY/CN)
SCREW +BTP
3X8 TYPE2 N-S
SCREW +BVTT 2.6X4 (S)
SCREW +BVTT 2.6X5 (S)
W 4, SMALL
UP-D898MD/X898MD
TYPE B (For SY/CN)
+P 3X4
+B 3X6
+PS 4X8
+PSW 3X8
5-5
Front Panel Block
104
105
107
101
103
106
110
109
108
102
5-6
UP-D898MD/X898MD
Front Panel Block
No.
Part No.
101
103
104
105
A-2049-003-A s MOUNTED CIRCUIT BOARD, KY-711(D)
(For UP-D898MD)
A-2049-007-A s MOUNTED CIRCUIT BOARD, KY-711(X)
(For UP-X898MD)
X-2589-782-1 s ASSEMBLY(D), FRONT PANEL
(For UP-D898MD)
X-2589-784-1 s ASSEMBLY(H), FRONT PANEL
(For UP-X898MD)
1-812-016-11 s LIQUID CRYSTAL DISPLAY
1-848-507-11 s CABLE, FLEXIBLE FLAT (24 CORE)
1-854-121-11 s CONDUCTIVE BOARD, CONNECTION
106
107
108
109
110
3-713-791-45
4-538-616-01
4-538-620-01
4-538-621-01
4-539-601-01
102
UP-D898MD/X898MD
SP Description
s
s
s
s
s
TAPPING SCREW M1.7
HOLDER,LCD
KNOB, ENCODER
LEVER, CONTROL
TAPE(NE-B50S) 5X20
5-7
Mecha Deck Block 1
BVTT
2.6 ) 5
A
BVTT
2.6 ) 5
B
PSW
3)8
219
209
217
211
205
To MA-195
board
BVTT
2.6 ) 5
210
216
213
212
215
203
PS
3)6
202
C
BVTT
2.6 ) 5
D
BVTT
2.6 ) 5
218
BVTT
2.6 ) 5
206
214
BVTT
2.6 ) 5
A
To SE-1143
board
204
C
To MA-195
board
208
D
B
218
BVTT
2.6 ) 5
207
201
5-8
UP-D898MD/X898MD
Mecha Deck Block 1
No.
Part No.
201
202
203
204
205
A-2049-008-A
X-2590-035-1
X-2589-774-1
X-2589-780-1
1-492-828-11
s
s
s
s
s
MOUNTED CIRCUIT BOARD, SE-1142
ASSEMBLY(RP898), DC MOTOR
ASSEMBLY, TENSION ARM
ASSEMBLY, PAPER HOLDER(110)
THERMAL HEAD
1-855-359-11
1-970-355-11
1-970-356-11
1-970-357-11
3-624-188-02
s
s
s
s
s
MOTOR, STEPPING
SUB HARNESS(SE1143-SE1142)
SUB HARNESS(SE1142-MA195)
SUB HARNESS(SU167-MA195)
+PS3X4
211
212
213
214
215
3-669-596-01
4-538-313-01
4-538-314-01
4-538-315-01
4-538-317-01
s
s
s
s
s
WASHER (2.3), STOPPER
CAM (L)
GEAR,CAM
CAM(R)
SPRING(CAM L), TORSION
216
217
218
219
4-538-551-01
4-538-565-01
4-538-609-01
4-538-611-01
s
s
s
s
ROLLER,TENSION
SPRING,MOTOR TENSION(1N)
BEARING
SPRING, HEAD(10N)
206
207
208
209
210
!
!
SP Description
7-682-647-01 s SCREW +PS 3X6
7-682-948-01 s SCREW +PSW 3X8
7-685-861-01 s SCREW +BVTT 2.6X5 (S)
UP-D898MD/X898MD
5-9
Mecha Deck Block 2
B
C
307
C
302
311
314
316
A
304
313
315
318
305
309
309
305
310
B
303
312
A
308
To SE-1142
board
306
310
301
317
305
5-10
BVTT
2.6 ) 5
UP-D898MD/X898MD
Mecha Deck Block 2
No.
Part No.
SP Description
301
302
303
304
305
A-2049-009-A
X-2589-774-1
X-2589-775-1
3-080-203-31
3-669-596-01
s
s
s
s
s
MOUNTED CIRCUIT BOARD, SE-1143
ASSEMBLY, TENSION ARM
ASSEMBLY, DOOR CHASSIS
SCREW(M2),LOCK ACE,P2
WASHER (2.3), STOPPER
306
307
308
309
310
3-857-762-02
3-973-975-31
4-538-546-01
4-538-551-01
4-538-552-01
s
s
s
s
s
PLATEN
DAMPER, OIL
SPRING,LOCK(1.3N)
ROLLER,TENSION
BEARING,PLATEN
311
312
313
314
315
4-538-553-01
4-538-554-01
4-538-555-01
4-538-556-01
4-538-557-01
s
s
s
s
s
PULLEY,FULCRUM
PULLEY,PLATEN
SHAFT,FULCRUM
SPACER,FULCRUM
SPRING(DOOR), TORSION
316
317
318
4-538-558-01 s SPRING, DOOR TENSION(4N)
4-538-559-01 s LEVER, DOOR OPEN
4-538-606-01 s GEAR,DAMPER
7-685-861-01 s SCREW +BVTT 2.6X5 (S)
UP-D898MD/X898MD
5-11
Mecha Deck Block 3
401
E-1.5
408
E
409
408
E-1.5
A
415
F
B
C
415
412
410
402
404
404
411
414
D
404
C
407
A
G
B
G D
404
410
E
F
414
413
406
403
404
405
5-12
UP-D898MD/X898MD
Mecha Deck Block 3
No.
Part No.
SP Description
401
402
403
404
405
A-2040-605-A
X-2589-777-1
X-2589-779-1
3-669-596-01
3-854-457-01
s
s
s
s
s
ASSEMBLY, PINCH ARM BLOCK
ASSEMBLY, LOCK ARM
ASSEMBLY, MD CHASSIS
WASHER (2.3), STOPPER
TIMING BELT(220TN10-5.0T)
406
407
408
409
410
3-857-739-01
4-538-546-01
4-538-576-01
4-538-577-01
4-538-602-01
s
s
s
s
s
TIMMING BELT(140TN10-4.0T)
SPRING,LOCK(1.3N)
BEARING,PINCH
ROLLER,PINCH
LEAF SPRING(HEAD)
411
412
413
414
415
4-538-603-01
4-538-604-01
4-538-605-01
4-538-609-01
4-538-612-01
s
s
s
s
s
WORM WHEEL
GEAR(HE), IDLER
PULLEY,IDLER
BEARING
SPRING, PINCH(7.5N)
7-624-102-04 s STOP RING 1.5, TYPE -E
UP-D898MD/X898MD
5-13
5-3. Packing Materials & Supplied
Accessories
---------------------------------------PACKING MATERIALS & SUPPLIED ACCESSORIES
---------------------------------------*1:[UP-D898MD(CN)/X898MD(CN)]
*2:[UP-D898MD(SY)/D898MD(CN)]
*3:[UP-X898MD(SY)/X898MD(CN)/X898MD(J)]
*4:[UP-X898MD(J)]
*5:[UP-D898MD(CN)]
*6:[UP-X898MD(CN)/X898MD(SY)]
*7:[UP-X898MD(CN)]
Ref. No.
or Q’ty Part No.
!
1pc *2
!
5-14
1pc *6
!
1pc *4
!
1pc *4
!
1pc *7
!
SP Description
1pc *4 1-551-475-32 s
1pc *4 ! 1-791-041-33 s
1pc *4 1-824-211-41 s
1pc *1 ! 1-833-005-12 s
1pc *3 1-848-418-11 s
1pc *5
Ref. No.
or Q’ty Part No.
CABLE ASSY
CORD SET, POWER
CORD, CONNECTION
AC POWER-SUPPLY CORD
USB FLASH DRIVE EX CABLE
4-528-678-01 s MANUAL, INSTRUCTION
(SIMPLIFIED CHINESE)
4-528-679-01 s COMPACT DISC
MANUAL(PDF), INSTRUCTION
(JAPANESE, ENGLISH, FRENCH,
GERMAN, ITALIAN, SPANISH, DUTCH,
SWEDISH, PORTUGUESE, DANISH,
FINNISH, NORWEGIAN, POLISH,
GREEK, CZECH, HUNGARIAN, RUSSIAN,
ROMANIAN, BULGARIAN, SLOVAKIAN,
SLOVENIAN, ESTONIAN, LATVIAN,
LITHUANIAN, CROATIAN, KOREAN,
KAZAKH)
GUIDE, SETTING(PDF)
(JAPANESE, ENGLISH, FRENCH,
GERMAN, ITALIAN, SPANISH, DUTCH,
PORTUGUESE, DANISH, FINNISH,
NORWEGIAN, SWEDISH, GREEK,
BULGARIAN, CZECH, HUNGARIAN,
POLISH, ROMANIAN, SLOVENIAN,
SLOVAKIAN, RUSSIAN, ESTONIAN,
LATVIAN, LITHUANIAN, CROATIAN,
KOREAN, SIMPLIFIED CHINESE,
KAZAKH)
GUIDE,INSTALL(PDF)
(JAPANESE, ENGLISH, FRENCH,
GERMAN, ITALIAN, SPANISH, DUTCH,
PORTUGUESE, DANISH, FINNISH,
NORWEGIAN, SWEDISH, GREEK,
BULGARIAN, CZECH, HUNGARIAN,
POLISH, ROMANIAN, SLOVENIAN,
SLOVAKIAN, RUSSIAN,
SIMPLIFIED CHINESE, KOREAN,
ESTONIAN, LATVIAN, LITHUANIAN,
CROATIAN, KAZAKH)
1pc
SP Description
4-528-687-01 s COMPACT DISC
MANUAL(PDF), INSTRUCTION
(JAPANESE, ENGLISH, FRENCH,
GERMAN, ITALIAN, SPANISH, DUTCH,
SWEDISH, PORTUGUESE, DANISH,
FINNISH, NORWEGIAN, POLISH,
GREEK, CZECH, HUNGARIAN, RUSSIAN,
ROMANIAN, BULGARIAN, SLOVAKIAN,
SLOVENIAN, ESTONIAN, LATVIAN,
LITHUANIAN, CROATIAN, KOREAN,
KAZAKH)
GUIDE, SETTING(PDF)
(JAPANESE, ENGLISH, FRENCH,
GERMAN, ITALIAN, SPANISH, DUTCH,
PORTUGUESE, DANISH, FINNISH,
NORWEGIAN, SWEDISH, GREEK,
BULGARIAN, CZECH, HUNGARIAN,
POLISH, ROMANIAN, SLOVENIAN,
SLOVAKIAN, RUSSIAN, ESTONIAN,
LATVIAN, LITHUANIAN, CROATIAN,
KOREAN, SIMPLIFIED CHINESE,
KAZAKH)
GUIDE,INSTALL(PDF)
(JAPANESE, ENGLISH, FRENCH,
GERMAN, ITALIAN, SPANISH, DUTCH,
PORTUGUESE, DANISH, FINNISH,
NORWEGIAN, SWEDISH, GREEK,
BULGARIAN, CZECH, HUNGARIAN,
POLISH, ROMANIAN, SLOVENIAN,
SLOVAKIAN, RUSSIAN,
SIMPLIFIED CHINESE, KOREAN,
ESTONIAN, LATVIAN, LITHUANIAN,
CROATIAN, KAZAKH)
4-528-691-01 s COMPACT DISC
GUIDE, SETTING(PDF)
GUIDE,INSTALL(PDF)
(JAPANESE)
4-528-685-01 s MANUAL, INSTRUCTION
(JAPANESE)
4-528-686-01 s MANUAL, INSTRUCTION
(SIMPLIFIED CHINESE)
4-535-333-01 s SHEET, HEAD CLEANING
UP-D898MD/X898MD
Overall
Overall
Section 6
Diagrams
SWITCHING
REGULATOR
15 V
15 V
AC IN
100㻙240V
VH (30 V)
VCONT
FRONT PANEL
DC-DC
CONVERTER
3.3 V
DC-DC
CONVERTER
1.8 V
For UP-X898MD
RESET
DC-DC
CONVERTER
1.0 V
DC-DC
CONVERTER
5.0 V
DC-DC
CONVERTER
10.8 V
LDO
IC302
SCANER
I/F
VIDEO
DECORDER
VIDEO IN
VIDEO OUT
IC507
USB (A)
EEPROM
USB (B)
REMOTE/BUSY
KY-711
I2C
LCD
BATTERY
SPIx
From POWER SUPPLY
7SEG DRIVER
VH (31V)
SPIx
I/O EXPANDER
ROTARY SW
(CONTRAST
BRIGHT)
RECIEVING
(LED)
KEYs
EDGE SENS
(PHOTO TR)
CPU
VCONT
SE-1142
PROTECT
nSTB
PROTECT
A/D
THERMAL
HEAD
VH (30 V)
HD POSI SENS
(PHOTO
INTERRUPTER)
SPIx
D/A
DOOR SENS
(PHOTO
INTERRUPTER)
EMPTY SENS
(LED)
THERMISTOR
SPIx
IC503
FLASH
MEMORY
THERM.
D/A
Xtal
SPI
STEPPING
MOTOR
DRIVER
M
STEPPING
MOTOR
For PLATEN
䚷
DC MOTOR
DRIVER
M
DC MOTOR
For HEAD
EDGE SENS
(LED)
LDO
EMPTY SENS
(PHOTO TR)
SU-167
IC1001
SE-1143
RS-232C
DDR 2
SDRAM
MA-194
EX-1266
UP-D898MD/X898MD
RS-232C
6-1
Overall
6-1
Frame Wiring
CN202
9P
1
VH(30V)
FGND
CN701
30P
GND-VH 1
1
GND-VH
30P
VH(30V)
2
2
VH(30V)
GND-VH
2
2
GND-VH
VCONT
3
3
VCONT
GND-VH
3
3
GND-VH
GND-HEAD
4
4
GND-HEAD
GND-VH
4
4
GND-VH
GND-HEAD
5
5
GND-HEAD
GND-VH
5
5
GND-VH
+15V
6
6
+15V
VH
6
6
VH
+15V
7
7
+15V
VH
7
7
VH
GND
8
8
GND
VH
8
8
VH
GND
9
9
GND
VH
9
9
VH
VH
10
10
VH
CN101
24P
GND 1
CN1103
24P
ID
DATA1
11
11
12
12
ID
DATA1
1
GND
DATA2
13
13
DATA2
GND 2
2
GND
DATA3
14
14
DATA3
3
3
EXSPI_CLK(H)
DATA4
15
15
DATA4
GND 4
4
GND
DATA5
16
16
DATA5
17
GND-L
SWITCHING
REGULATOR
EXSPI_CLK(H)
EXSPI_DO
5
5
EXSPI_DO
GND-L
17
EXLCD_CS_P
6
6
EXLCD_CS_N
DATA6
18
18
DATA6
BRIGHT_BON_N
7
7
BRIGHT_BON_N
DATA7
19
19
DATA7
BRIGHT_AON_N
8
8
BRIGHT_AON_N
DATA8
20
20
DATA8
GND 9
9
GND
DATA9
21
21
DATA9
CONTRST_BON_N 10
10
CONTRST_BON_N
DATA10
22
22
DATA10
CONTRST_AON_N 11
11
CONTRST_AON_N
GND-L
23
23
GND-L
12
IOEX_INT_N
CLOCK
24
24
CLOCK
13
LCD_INH_N
GND-L
25
25
GND-L
14
AD_PAPER_SENS
VDD
26
26
VDD
3V 15
15
3V
LATCH_N
27
27
LATCH_N
3V 16
16
3V
STROBE_N
28
28
STROBE_N
RESET_N 17
17
RESET_N
THERMISTER
29
29
THERMISTER
5V 18
18
5V
GND
30
30
GND
5V 19
19
5V
EXI2C_SDA 20
20
EXI2C_SDA
GND 21
21
GND
EXI2C_SCL 22
22
EXI2C_SCL
GND 23
23
GND
GND 24
24
GND
IOEX_INT_N 12
LCD_INH_N 13
AD_PAPER_SENS 14
THERMAL HEAD
CN301
3P
1
CN201
3P
PP_EDG_LED
2
2
PP_EMP_SENS
GND
3
3
GND
CN202
8P
VCC 1
SE-1143
N.C
2
HD_MOTOR_2
3
CN001
2P
1
HD_MOTOR_1
2
HD_MOTOR_2
M
DC Motor
(HEAD)
CN1201
4P
1
PP_EMP_SENS
SU-167
CN1202
3P
HD_MOTOR_1
1
KY-711
PP_EDG_LED
FLEXIBLE
CN101
2P
1 L(BROWN)
2 N(WHITE)
CN101
9P
VH(30V)
1
FLEXIBLE
AC INLET
Frame Wiring
CN1101
8P
VCC
STM_nB
1
STM_B
2
STM_A
3
STM_nA
4
1
M
Stepping Motor
(For UP-X898MD)
DOOR_SENS
2
2
DOOR_SENS
HEAD_P_SENS_0
3
3
HEAD_P_SENS_0
HEAD_P_SENS_1
4
4
HEAD_P_SENS_1
PP_TRY_LED
5
5
PP_TRY_LED
PP_FRN_LED
6
6
PP_FRN_LED
PP_EMP_SENS
7
7
PP_EMP_SENS
GND 8
8
GND
J301
VIDEO IN/OUT
GND
CN804
D+ D- VBUS 4P
OPTION
SE-1142
J1001
CN802
GND 4 3 DP
6
5
6P
MA-195
REMOTE
USB
VBUS 1 2 DM
Frame Wiring
6-2
6-2
UP-D898MD/X898MD
UP-D898MD (CN)
UP-D898MD (SY)
UP-X898MD (CN)
UP-X898MD (J)
UP-X898MD (SY) J,E
9-878-566-01
Sony Corporation
Printed in Japan
2014. 5 08
©2014