LEARNING PACKET 2 TOPIC: Cost Concepts, Classification and Behavior I. CONCEPT NOTES Nature of Cost Definition of Cost and Other Related Terms Cost – amount of resources sacrificed (given up or used) in order to obtain some present or future economic benefits which will promote the profit-making ability of the enterprise. Cost Object – anything for which cost is computed or assigned. (e.g. a product, a product line, a business unit) Cost Drivers – any variable/factor that usually affects cost over a period of time. (e.g. production, number of hours worked) Cost Pool – a grouping of similar cost items. (e.g. factory overhead, advertising cost) Activity – an event, action, transaction, task or unit of work with a specified purpose. Value-adding Activities – activities that are necessary to produce a product. Non-value-adding Activities – activities that do not make the products more valuable to the customer. Classifications of Cost As to Function 1. Manufacturing Costs – all costs incurred in the factory to convert raw materials into finished goods. a. Direct Materials – raw materials cost that becomes integral part of the finished product and that can be conveniently and economically assigned to specific units manufactured. b. Direct Labor – all labor costs related to time spent on products that can be conveniently and economically assigned to specific units manufactured. c. Manufacturing Overhead – all other costs incurred in the factory aside from direct materials and direct labor. 2. Non-Manufacturing Costs – all costs which are not incurred in transforming materials to finished goods. a. Selling/Marketing/Distribution Costs – all costs associated with marketing or selling a product. b. General and Administrative Costs – all executive, organizational and clerical costs associated with the general management of the organization rather than with manufacturing, marketing or selling. As to Timing of Recognition as Expense 1. Product Costs – costs that “attach” or cling to the units that are produced and are reported as assets until the goods are sold. 2. Period Costs – costs that are recognized as expense in the income statement on the period in which the cost was incurred. As to Traceability to Cost Object 1. Direct Costs – costs that are related to a particular cost object and can economically and effectively be traced to the cost object. 2. Indirect Costs – costs that are related to a cost object, but cannot practically, economically, and effectively be traced to that cost object. As to Managerial Influence 1. Controllable Costs – costs that are subject to significant influence by a particular manager within the time period under consideration. 2. Noncontrollable Costs – costs over which a given manager does not have significant influence. As to Time-Frame Perspective 1. Committed Costs – costs that are inevitable as consequence of a previous commitment. 2. Discretionary Costs – costs for which the size or the time of incurrence is a matter of choice. For Decision-Making 1. Relevant Costs – future costs that will differ under alternative courses of action. 2. Differential Costs – difference in costs between any two alternative courses of action. 3. Opportunity Costs – income or benefit given up when one alternative is selected over another. 4. Sunk Costs – costs already incurred and cannot be changed by any decision made now or to be made in the future As to Behavior 1. Variable Costs – costs which change in total amount directly in proportion to the change in the activity level but remain constant on a per unit basis within the relevant range and time period under consideration. 2. Fixed Costs – costs for which the total amount remain constant but changes inversely to the change in activity level on a per unit basis within the relevant range and time period under consideration. 3. Mixed Costs – costs which have both variable and fixed component. 4. Step Costs – costs that do not change steadily with changes in activity volume, but rather at discrete points. a. Step-variable Costs b. Step-fixed Costs Cost Behavior Analysis Definition of Relevant Terms Cost Behavior – refers to how cost reacts to changes in the level of business activity. Relevant Range – a range of activity that reflects the company’s normal operating range. Cost Behavior Assumptions: 1. Relevant Range Assumption Relevant range refers to the band of activity within which the identified cost behavior patterns are valid. Any level of activity outside this range may have a different cost behavior pattern. 2. Time Period Assumption The cost behavior patterns identified are true only over a specified period of time. Beyond this, the cost may show a different behavior. 3. Linearity Assumption Within the relevant range, there is a strict linear relationship between the cost and cost driver. Costs may therefore be shown graphically as straight lines. The Total Cost Function Y = a + bx where: Y = total cost a = total fixed cost b = variable cost per cost driver x = activity level or cost driver Methods of Separating Mixed Cost Account Analysis Method In Account Analysis, an account is classified as either variable or fixed based on the analyst’s prior knowledge of how the cost in the account behaves. The total fixed cost is the sum of the costs for the accounts that have been classified as fixed. The estimated variable cost per unit is estimated by dividing the sum of the costs for the accounts that have been classified as variable by the total activity. Engineering Approach The Engineering Approach involves a detailed analysis of what cost behavior should be based on the industrial engineer’s evaluation of the production methods to be used, the materials specifications, labor requirements, equipment usage, production efficiency, power consumption, and so on. Conference Method In a Conference Method, each representative of different departments is convened to discuss the estimated costs that the departments will incur during the year and to be sorted out as to either depending on the production (variable) or not (fixed). (Statistical) Scattergraph Method Scattergraph Method is a separation method where cost and past activity levels are plotted against a graph, where costs are plotted on the vertical axis (considered as dependent variable), while the corresponding activity levels are plotted on the horizontal axis (considered as independent variable). Steps involved in the Use of Scattergraph: 1. On a graph, plot actual costs (on vertical axis) during the period under study against the volume levels (on horizontal axis) 2. The line of best fit is then drawn by visual inspection of the plotted points, the line representing the trend shown by the majority of the points. 3. The fixed cost is estimated by extending the left end of the line to the vertical axis. 4. The variable cost rate or slope of the cost line is determined by dividing the difference between any two levels of activities by the difference in costs corresponding to the same level of activities. High-Low Method High-Low Method is a simple cost separation method by analyzing the change in cost between the high and low activities. This method is based on the rise-over-run formula for the slope of a straight line. Formula: b= Δ Y Δ X Cost of the Highest Activity Level - Cost of the Lowest Activity Level = Highest Activity Level - Lowest Activity Level Least Squares Regression Method The Least Squares Regression Method uses mathematical formulas to fit the regression line, unlike in scattergraph where the line is fitted by visual inspection. This method involves the computation of a regression line that minimizes the sum of squared errors or deviations (the vertical distance between the plotted points and the regression line). Formula: (1 Σy = na + bΣx ) (2 Σxy = aΣx + bΣx2 ) Alternative Formulas: b nΣxy - ΣxΣy nΣx2 - (Σx)2 = a = Σy - bΣx n Multiple Regression Analysis The Multiple Regression Analysis is a statistical method of separating fixed and variable cost which is used when the dependent variable (cost) is caused by more than one factor/independent variable. Summary of Strengths and Weaknesses of the Methods Method Strengths Provides a detailed expert analysis of the Account Analysis cost behavior in each account Based on studies of what future costs Engineering Method should be rather than what past costs have been. Uses all the observations of cost data. Relatively easy to understand and apply Scattergraph Method Weaknesses Subjective Not particularly useful when the physical relation between inputs and outputs is indirect. The fitting of the line to the observations is subjective. Difficult to do where several independent variables are to be used. Simple to apply. Uses only two data points which may not High-Low Method produce accurate results. Uses all of the observations of cost data. Requires several relatively strict The line is statistically fit to the assumptions be satisfied for the results observations. to be valid. Least Squares A measure of the goodness of fit of the Regression Method line to the observations is provided. Relatively easy to use with computers and sophisticated calculators. Correlation Analysis -analyzes the relationship between costs and their cost drivers assuming that they are dependent and independent variables respectively -it checks whether the relationship is both: 1. Linear (whether a straight line can be made if all points are plotted) 2. Strong ( whether all points are near the straight line) Why the need to understand? Simply we want to know the cost driver that best affects the costs. We want to use the cost driver that best predicts the costs. 2 Concepts of Correlation Analysis Coefficient of Correlation ● describes the kind of linear relationship the costs and cost driver has ● It is denoted by r ● We will not anymore study the computation, but rather only the interpretation ● -1<r<+1 ● If r=0, there is no correlation ● If r=-1, there is perfect negative correlation (as cost driver increase, costs decrease) ● If r=+1, there is perfect positive correlation (as cost driver increase, costs increase) Coefficient of Determination ● Describes the strength of the relationship between costs and cost driver ● Percentage of how reactive costs are in response to change in cost driver ● Denoted by r2 ● The higher the r2, the stronger the relationship between the cost driver and costs ● Used to ultimately assess which cost driver is best for cost estimation II. CHECKING FOR UNDERSTANDING 1. Classify the following costs for an auto manufacturer as either direct materials, direct labor, manufacturing overhead, or period costs. a. Steel used in automobiles i. Depreciation on assembly plant b. Assembly department employee wages j. Plant manager's salary c. Utility costs used in executive building k. CEO's salary d. Travel costs used by sales personnel l. Depreciation on executive building e. Cost of shipping goods to customers m. Salary of marketing executive f. Property taxes on assembly plant n. Tires installed on automobiles g. Glass used in automobiles o. Advertising h. Maintenance supplies Classify the above costs as Direct Material, Direct Labor, Manufacturing Overhead, or Period Cost 2. Marquess Corporation has provided the following partial listing of costs incurred during May: Marketing salaries P39,000 Property taxes, factory P8,000 Administrative travel P102,000 Sales commissions P73,000 Indirect labor P31,000 Direct materials P197,000 Advertising P145,000 Depreciation of production equipment P39,000 Direct labor P78,000 a. What is the total amount of product cost listed above? b. What is the total amount of period cost listed above? 3. A partial listing of costs incurred at Boylen Corporation during March appears below: Direct materials P181,000 Utilities, factory P10,000 Sales commissions P69,000 Administrative salaries P99,000 Indirect labor P32,000 Advertising P75,000 Depreciation of production equipmentP28,000 Direct labor P120,000 Depreciation of administrative equipment P49,000 Determine the amount for Direct Material, Direct Labor, Overhead, Product Cost, Period Cost, Prime Cost, and Conversion Cost. 4. The following data have been collected for four different cost items. Cost Item Cost at 100 units Cost at 140 units W P8,000 P10,560 X P5,000 P 5,000 Y P6,500 P 9,100 Z P6,700 P 8,580 Determine whether each cost item is variable, fixed or mixed. 5. Hoyden Co. determined in its budget for the coming period that its labor cost will total (P5 x direct labor hours) plus P50,000. a. Express Hoyden Co’s labor cost as a cost equation b. How much is Hoyden Co’s labor cost if it incurs 20,000 direct labor hours. 6. A controller is interested in analyzing the fixed and variable costs of indirect labor as related to direct labor hours. The following data have been accumulated: Month Labor Cost Hours March P2,880 425 April 3,256 545 May 2,820 440 June 3,225 560 July 3,200 540 August 3,200 495 a. Using the high-low method, determine the cost equation b. Determine the projected total cost at 4,000 hours. 7. Below is an examination of last year’s financial statements of Mickey Company. Labor hours and production costs for the last four (4) months of the year, which are representative for the year, were as follows: Month Labor Hours Total Production Costs September 250 P 2,000 October 350 2,500 November 450 3,000 December 350 2,500 a. Using the least squares method, calculate the monthly fixed and variable components of the total production costs. b. Using the estimates made in letter a, compute the total cost for 300 labor hours. 8. M. Munda Company produces and sells rattan baskets. The number of drifts produced are the corresponding total production costs for six months, which are representatives for the year, are as follows: Month Units Produced Production Costs April 500 P 4,000 May 700 8,000 June 900 6,000 July 600 7,500 August 800 8,500 September 550 7,250 Determine the cost equation using the high-low method Using the least squares method, the variable production cost per unit is approximately a. P 5. c. P0.27. b. P10. d. P3.74. Using the least squares method, the monthly fixed production cost is approximately a. P 1,500. c. P 4,350. b. P18,000. d. P52,200. 9. KleenCar operates a car spa. Incoming cars are put on an automatic conveyor belt. Cars are washed as the conveyor belt carries the car from the start station to the finish station. After the car moves off the conveyor belt, the car is dried manually. Workers then clean and vacuum the inside of the car. Carl serviced 80,000 cars in 2013. He reports the following costs for 2013: Car wash labor P 90,000 Soap, cloth, and supplies 40,000 Water 24,000 Electric power to move conveyor belt 64,000 Depreciation 70,000 Salaries* 150,000 Office Rent 30,000 Flyers for ads 5,000 * Salaries are composed of 60% operation and 40% administrative Required: 1. Classify the costs as to: a. Function b. Timing of recognition c. Traceability d. Behavior 10. An analysis of past janitorial costs indicates that the average janitorial cost is P1.50 per machine hour at an activity level of 40,000 machine hours and P1.20 per machine hour at an activity level of 50,000 machine hours. Assuming that this activity is within the relevant range, what is the total expected janitorial cost if the activity level is 45,000 machine hours? 11. The Mix Company uses the high-low method to estimate the cost function. The information for 2012 is provided below: Machine-hours Labor Costs Highest observation of cost driver 500 P15,000 Lowest observation of cost driver 220 6,600 What is the total cost for 400 hours? 12. M. Munda Company produces and sells rattan baskets. The number of drifts produced are the corresponding total production costs for six months, which are representatives for the year, are as follows: Month April May June July August September Units Produced 500 700 900 600 800 550 Production Costs P 4,000 8,000 6,000 7,500 8,500 7,250 Required: Solve for the variable and fixed cost component using: a.) High- Low Method b.) Least- Squares Regression 13. Makina Company's total overhead costs at various levels of activity are presented below: Month April May June July Machine Hours 140,000 120,000 160,000 180,000 Total Overhead Costs P198,000 174,000 222,000 246,000 Assume that the total overhead costs above consist of utilities, supervisory salaries, and maintenance. The breakdown of these costs at the 120,000 machine-hour level of activity is: Utilities (V) P 48,000 Supervisory salaries (F) 21,000 Maintenance (M) 105,000 Total overhead costs P 174,000 V= variable; F = fixed; M = mixed Makina Company's management wants to break down the maintenance cost into its basic variable and fixed cost elements. Required: 1. As shown above, overhead costs in July amounted to P246,000. Determine how much of this consisted of maintenance cost. 2. By means of the high-low method, estimate a cost formula for maintenance. 3. Express the company's total overhead costs in the linear equation form Y = a + bX. 4. What total overhead costs would you expect to be incurred at an operating activity level of 150,000 machine-hours?