LECTURE 6 CHAPTER 4 Transient Conduction 1 Objectives • Assess when the spatial variation of temperature is negligible, and temperature varies nearly uniformly with time, making the simplified lumped system analysis applicable. • Obtain analytical solutions for transient one-dimensional conduction problems in rectangular, cylindrical, and spherical geometries using the method of separation of variables, and understand why a one-term solution is usually a reasonable approximation. • Solve the transient conduction problem in large mediums using the similarity variable, and predict the variation of temperature with time and distance from the exposed surface. • Construct solutions for multi-dimensional transient conduction problems using the product solution approach. © McGraw-Hill Education 2 Introduction The temperature of a body, (π) in general, varies with time, (π‘) as well as position. In rectangular coordinates, this variation is expressed as π (π₯, π¦, π§, π‘), where (π₯, π¦, π§) indicate variation in the π₯ −, π¦ −, and π§ − directions, and t indicates variation with time. In this chapter, we consider the variation of temperature with time as well as position in one- and multidimensional systems. We start this chapter with the analysis of lumped systems in which the temperature of a body varies with time but remains uniform throughout at any time. Then we consider the variation of temperature with time as well as position for one-dimensional heat conduction problems such as those associated with a large plane wall, a long cylinder, and sphere. 3 Lumped System Analysis 1. In heat transfer analysis, some bodies are observed to behave like a “lump” whose interior temperature remains uniform at any times during a heat transfer process. 2. The temperature of such bodies can be taken to be a function of time only, π(π‘). 3. Heat transfer analysis that utilizes this idealization is known as lumped system analysis. πΏπ’ππππ π π¦π π‘ππ πππππ¦π ππ : π (π‘) A small copper ball can be modeled as a lumped system, but a roast beef cannot. 4 Introduction βͺ Required data: 1- Time π‘ required for cooling. 2- Amount of heat transfer π during cooling time π‘. 5 1- The Lumped Capacitance Equation 1. Consider a body of arbitrary shape of mass m, volume V, surface area π΄π , density π, and specific heat cp initially at a uniform temperature ππ . 2. At time π‘ = 0, the body is placed into a medium at temperature π∞ , and heat transfer takes place between the body and its environment, with a heat transfer coefficient β. For the sake of discussion, we assume that ππ > π∞ . 3. We assume lumped system analysis: The temperature remains uniform within the body at all times and changes with time only, T(t). 4. An energy balance of the solid for the time interval ππ‘ can be expressed as. 6 1- The Lumped Capacitance Method πΈαΆ ππ + πΈαΆππ = πΈαΆ ππ’π‘ + πΈαΆ π π‘π πΈαΆ ππ = 0 & πΈαΆππ = 0 πΈαΆ ππ’π‘ + πΈαΆ π π‘π = 0 β. π΄π π − π∞ Assume: ππ + π. πΆ =0 ππ‘ ππ ππ π = π − π∞ →→ = ππ‘ ππ‘ ππ = ππ − π∞ ππ β. π΄π . π + π. π. πΆ =0 ππ‘ ππ π. π. πΆ. = −β. π΄π . π ππ‘ 7 1- The Lumped Capacitance Method ππ β. π΄π =− ππ‘ →→ π π. π. πΆ π ππ β. π΄π π‘ ΰΆ± =− ΰΆ± ππ‘ π. π. πΆ 0 ππ π π‘πππ1 > π‘πππ2 > π‘πππ3 π β. π΄π β. π΄π ππ = − π‘−0 =− π‘ ππ π. π. πΆ π. π. πΆ 1 1 1 > > π1 π2 π3 π3 > π2 > π1 π π − π∞ β. π΄π = = ππ₯π − π‘ = π −ππ‘ ππ ππ − π∞ π. π. πΆ The lumped equation enables us to determine: 1-The temperature π(π‘) of a body at time π‘. 2- The time π‘ required for the temperature to reach a specified value π(π‘). β. π΄π π=π= π. π. πΆ (1Τπ ) where: time constant: 1Τπ = 1Τπ = π.π.πΆ β.π΄π (π ) 8 2- To determine the total energy transfer Q: Once the temperature π π‘ at time π‘ is available, the rate of convection heat transfer between the body and its environment at that time can be determined from Newton’s law of cooling as: π = β. π΄π π π‘ − π∞ π The total amount of heat transfer between the body and the surrounding medium over the time interval π‘ = 0 π‘π π‘ is simply the change in the energy content of the body: π = π. ππ π π‘ − ππ ππ½ The maximum heat transfer between the body and its surroundings is: ππππ₯ = π. ππ π∞ − ππ ππ½ 9 Criteria for Lumped System Analysis βͺ βͺ The Biot Number: The first of many dimensionless parameters to be considered. β. πΏπ Definition: π΅π = π h : Convection coefficient k : thermal conductivity of the solid πΏπ : characteristic length of solid ( V/As ) βͺ β. πΏπ πΏ/π. π΄ π π‘,ππππ Physical Interpretation: π΅π = = = π 1/β. π΄ π π‘,ππππ£π βͺ Lumped Capacitance Method: π΅π ≤ 0.1 10 Criteria for Lumped System Analysis A small Biot number represents small resistance to heat conduction, and thus small temperature gradients within the body. 1- Lumped system analysis is exact when Bi = 0 2- And approximate when Bi > 0. 3- Of course, the smaller the Bi number, the more accurate the lumped system analysis. 4-It is generally accepted that lumped system analysis is applicable if Bi ≤ 0.1 β. πΏπ π΅π = π πΌπΉ π΅π ≤ 0.1 π π − π∞ β. π΄π = = ππ₯π − π‘ ππ ππ − π∞ π. π. πΆ Effect of Biot number on steady-state temperature distribution in a plane wall with surface convection 11 Criteria for Lumped System Analysis The Lumped system analysis is to define a characteristic length as: π΅π = where: πΏπ = π π΄π = β.πΏπ π = πΏ/π.π΄ 1/β.π΄ βπ π for plan wall ππ π for cylinder ππ π for sphere = π π‘,ππππ π π‘,ππππ£π 12 Criteria for Lumped System Analysis βͺ The characteristic length for plan wall is: π βπ₯. π΄π βπ₯ πΏπ = = = π΄π 2π΄π 2 βͺ The characteristic length for plan wall insulated at one surface is: π βπ₯. π΄π πΏπ = = = βπ₯ π΄π π΄π 13 Lumped Capacitance Method 1-Temperature Measurement by Thermocouples The temperature of a gas stream is to be measured by a thermocouple whose junction can be approximated as a 1-mmdiameter sphere. The properties of the junction are π = 35 π/π. πΎ, π = 8500 ππ/π3 , and πΆπ = 320 π½/ππ. πΎ , and the convection heat transfer coefficient between the junction and the gas is β = 210 π/π2 . πΎ. Determine: How long it will take for the thermocouple to read 99 % of the initial temperature difference (ππ − π∞ ). π = 8500 ππ/π3 πΆπ = 320 π½/ππ. πΎ. Solution: The junction: π = 35 π/π. πΎ, π = 8500 ππ/π3 , and πΆπ = 320 π½/ππ. πΎ πΊππ : β = 210 π/π2 . πΎ 4 3 ππ π π 0.001 3 πΏπ = = = = = 1.67π₯10−4 π 2 π΄π 4ππ 3 6 β. πΏπ 210 π₯ 1.67π₯10−4 π΅π = = = 0.001 < 0.1 π 35 14 Lumped Capacitance Method Therefore, lumped system analysis is applicable: In order to read 99 % of the initial temperature difference ππ − π∞ between the junction and the gas, we must have: π(π‘) − π∞ = 0.01 ππ − π∞ For example, when ππ = 0π πΆ and π∞ = 100π πΆ, a thermocouple is considered to have read 99 % of this applied temperature difference when its reading indicates: π π‘ = 0.99(100 − 0) = 99π πΆ The value of the exponent b is: π= β. π΄π β 210 −1 = = = 0.462 π π. πΆπ . π π. πΆπ . πΏπ 8500 π₯ 320 π₯ 1.67π₯10−4 We now substitute these values into Eq. 4–4 and obtain: π(π‘) − π∞ = π −ππ‘ → 0.01 = π −0.462 π‘ ππ − π∞ π‘ = 10 π 15 Lumped Capacitance Method EXAMPLE 2: Polyvinyl chloride automotive body panels (π = 0.092 π/π. πΎ, ππ = 1.05 ππ½/ππ. πΎ, π = 1714 ππ/π3 ), 1 − ππ thick, emerge from an injection molder at 120π πΆ. They need to be cooled to 40π πΆ by exposing both sides of the panels to 20π πΆ air before they can be handled. If the convective heat transfer coefficient is β = 15 π/π2 . πΎ and radiation is not considered, the time that the panels must be exposed to air before they can be handled is: (a) 1.6 min (b) 2.4 min (c) 2.8 min (d) 3.5 min (e) 4.2 min Answer (a) 1.6 min Solution: Body panels: βπ₯ = 0.001π π = 0.092 π/π. πΎ, ππ = 1.05 ππ½/ππ. πΎ, π = 1714 ππ/π3 ππ = 120π πΆ → πππππππ π‘π → π = 40π πΆ Air: π∞ = 20π πΆ β = 15 π/π2 . πΎ 16 Lumped Capacitance Method Analysis The characteristic length of the junction and the Biot number are: βπ₯ 0.001 βπ₯ = 0.001 π → πΏπ = = = 0.0005 2 2 π πΏπ = = 0.0005 π π΄π β. πΏπ 15 π₯ 0.0005 π΅π = = = 0.0815 < 0.1 π 0.092 Since,π΅π < 0.1 the lumped system analysis is applicable. π − π∞ −β. π΄π = ππ₯π π‘ ππ − π∞ π. π. ππ 40 − 20 −15 π₯ π΄π = ππ₯π π‘ → 120 − 20 1714 π₯ π π₯ 1050 40 − 20 −15 = ππ₯π π‘ 120 − 20 1714 π₯ 0.0005 π₯ 1050 The time that the panels must be exposed to air before they can be handled is: π‘ = 96.55 sec = 1.6 πππ 17 Lumped Capacitance Method EXAMPLE 3: A 10 ππ-inner diameter, 30 ππ-long can filled with water ( π = 1000 ππ/π3 , ππ = 4180 π½/ππ. πΎ, π = 5.6 π/π. πΎ) initially at 25π πΆ is put into a household refrigerator at 3π πΆ. The heat transfer coefficient on the surface of the can is β = 14 π/π2 . πΎ. Assuming that the temperature of the water remains uniform during the cooling process, the time it takes for the water temperature to drop to 5π πΆ is: (a) 0.55 β (b) 1.17 β (c) 2.09 β (d) 3.6 β (e) 4.97 β Solution: For cylinder: long can: πΏ = 0.3 π, π· = 0.10 π → ππ = 0.05 π π = 1000 ππ/π3 , ππ = 4118 π½/ππ. πΎ, π = 5.6 π/π. πΎ ππ = 25π πΆ →→→ ππππππ π‘π π = 5π πΆ π‘ =? ? ? ? Refrigerator: π∞ = 3π πΆ, β = 14 π/π2 . πΎ 18 Lumped Capacitance Method π΄π = π. π·. πΏ = π π₯ 0.10 π₯ 0.3 = 0.094248 π2 π·2 (0.10)2 π=π πΏ=π π₯ 0.3 = 0.002356194 π3 4 4 π 0.05 For cylinder: πΏπ = π = = 0.025 π 2 2 β. πΏπ 14 π₯ 0.025 π΅π = = = 0.0625 < 0.1 π 5.6 π= β. π΄π 14 π₯ 0.094248 = = 0.00013397 π. π. ππ 1000 π₯ 0.002356194 π₯ 4180 π − π∞ −β. π΄π π − π∞ = ππ₯π π‘ →→ = ππ₯π −π. π‘ →→ ππ − π∞ π. π. ππ ππ − π∞ 5−3 = ππ₯π −0.00013397 π₯ π‘ 25 − 3 −0.00013397π₯ π‘ = −2.3978 →→ π‘ = 17898 π = 4.97 β 19 20 21 22 23 24 25 26 27 Consider a steel pipeline (AISI 1010) that is 1 m in diameter and has a wall thickness of 40 mm. The pipe is heavily insulated on the outside, and, before the initiation of flow, the walls of the pipe are at a uniform temperature of 20C. With the initiation of flow, hot oil at 60C is pumped through the pipe, creating a convective condition corresponding to h 500 W/m2 K at the inner surface of the pipe. 1. What are the appropriate Biot and Fourier numbers 8 min after the initiation of flow? 2. At t 8 min, what is the temperature of the exterior pipe surface covered by the insulation? 3. What is the heat flux q(W/m2) to the pipe from the oil at t 8min? 4. How much energy per meter of pipe length has been transferred from the oil to the pipe at t 8min? Assumption 1. Pipe wall can be approximated as plane wall, since thickness is much less than diameter. 2. Constant properties. 3. Outer surface of pipe is adiabatic. 28 1. What are the appropriate Biot and Fourier numbers 8 min after the initiation of flow? 2. At t 8 min, what is the temperature of the exterior pipe surface covered by the insulation? 3. What is the heat flux q(W/m2) to the pipe from the oil at t 8min? 4. How much energy per meter of pipe length has been transferred from the oil to the pipe at t 8min? 29 1. What are the appropriate Biot and Fourier numbers 8 min after the initiation of flow? 2. At t 8 min, what is the temperature of the exterior pipe surface covered by the insulation? 3. What is the heat flux q(W/m2) to the pipe from the oil at t 8min? 4. How much energy per meter of pipe length has been transferred from the oil to the pipe at t 8min? 30 1. What are the appropriate Biot and Fourier numbers 8 min after the initiation of flow? 2. At t 8 min, what is the temperature of the exterior pipe surface covered by the insulation? 3. What is the heat flux q(W/m2) to the pipe from the oil at t 8min? 4. How much energy per meter of pipe length has been transferred from the oil to the pipe at t 8min? 31 1. What are the appropriate Biot and Fourier numbers 8 min after the initiation of flow? 2. At t 8 min, what is the temperature of the exterior pipe surface covered by the insulation? 3. What is the heat flux q(W/m2) to the pipe from the oil at t 8min? 4. How much energy per meter of pipe length has been transferred from the oil to the pipe at t 8min? 32 Example 33 Example Assumptions: 1. One-dimensional conduction in r. 2. Constant properties 34 Example 35 Example 36