ELECTRICAL SYSTEMS • GENERATOR – M.E to E.E. • MOTOR – E.E. to M.E. Electricity phenomenon; manifestation • BATTERY – electrochemical; electrolysis Primary – nonrenewable Principally made up of atoms (electron, proton, neutron) Secondary – rechargeable • 2 General Classes: Dynamic and Static SYSTEM COMPONENTS OF BUILDING ELECTRIC CURRENT - flow in an electric circuit (amperes) • 3 CATEGORIES Classifications: Direct Current (DC)/Alternating Current (AC 1. Amperes: Unit Amperage: Current 2. Ampacity: Current-carrying capacity (w/o undue heating ELECTRIC CIRCUIT – path for electric current w/ EMF applied Electromotive Force (EMF) - force which causes movement of electricity in a conductor • Circuit Diagram – electrical layout • Close Circuit – complete; continuous path Open Circuit – broken, incomplete, disconnected Two Types: Parallel/Series Short Circuit: bridging • Shunt: circuit branching ELECTRIC CURRENT CLASSIFICATION 1. 2. DIRECT CURRENT • Flows in one direction (- to +) • Battery/dry cell • 2 types of DC: continuous/pulsating (fluctuating) ALTERNATING CURRENT • Reverses in direction • Frequency: 60 cps (60 Hertz) • Phase: SP/3P • 240VAC, 60Hz, SP 3. Wirings and Raceways Conductors – offers low resistance Insulators – prevents flow of electric current Raceways - channel Power Handling Equipment transformer, switchboard/switchgear, panelboard, service switch, circuit breakers/fuse Utilization Equipment – actual use Fixtures Switches Convenience Outlets WIRES AND CABLES 1. FMC/MC/AC – BX; flexible 2. NMC/NM – ROMEX; sheat 3. GENERAL WIRING: THERMOPLASTIC (PEC) 4. MI – jacketed 5. SNM – telecommunication/submarine cable 6. SE/USE – aerial/underground 7. UF – direct burial to ground 8. TC – open wireway/support/tray 9. FC – system furniture application/cable management 10. FCC – general purpose BUSBAR: Busway, Busduct CABLEBUS; rounded RACEWAYS 1. 2. Floor Raceway • underfloor raceway – conventional installation • cellular metal floor raceway – rib decking/raised floor system • cellular concrete floor raceways – T-joist/ precast concrete slab with built in pipes Ceiling Raceway • Power and Control Tray Cable (TC) • Busbar • Cablebus POWER HANDLING EQUIPMENTS 1. TRANSFORMER – voltage to voltage • Outdoor Transformers H-frame – 1000 kva OHM’s LAW – relationship of EMF, Current, Resistance Cluster mounted – 225 kva Formula: I = V/R V=IR R=V/I Pad mounted – 120V to 240V Other Electrical Terminologies • Indoor Transformers Dry Type – pad mounted; switchboard Askarel – synthetic non-flammable liquid • DEVICE – does not consume electricity • WATT – rate of power; power consumption; heat volts + ampere Oil-insulated – for transformer vault Watt Meter – any one time • Transformer Rating: stepped up/stepped down Watt-Hour Meter – periodic; KWH Meter/Electricity Meter POWER HANDLING EQUIPMENTS • ALTERNATOR – AC generator 1|Page 1. SWITCHBOARD/SWITCHGEAR – free standing assemblies of switches, fuses/circuit breakers 2. 3. 4. • Unit Substations (Transformer Load Center) – large facility PANELBOARD – final distribution point; PP/LP 2. Instant Start (Slimline) – w/o a starter 3. Rapid Start – bi-pins • Main Panelboard CONDUITS • Distribution Panelboard pipes, tubings (electrical raceway) Materials (Metallic or Nonmetallic) Make SERVICE SWITCH – large switch • disconnecting apparatus • service disconnecting means • applied on apartments: meter banks CIRCUIT PROTECTIVE DEVICES – overload/short circuit • FUSE – alloy link or wire; fusible link; nonrenewable Plug Fuse – dwelling (5-30 amps) Cartridge Fuse – (5-60 amps) Knife Blade Fuse – (61-600 amps); DE/SE • CIRCUIT BREAKERS – electromechanical device Thermal Pigtail (Copper) – senses heat Magnetic Pigtail (Copper) – senses load 1. Rigid Metal (RSC, EMT) 2. Flexible Metal (BX) 3. Rigid Nonmetal (Plastic, etc.) 4. Flexible Nonmetal (Plastic, etc.) CONDULETS/UNILETS (Conduit Fittings) 1. Straight and angle couplings 2. Elbow Fittings 3. Tee and Cross connections Condulets • F – standard outlet box fittings UTILIZATON EQUIPMENT FIXTURES/LUMINAIRES 1. Incandescent Lamp/Bulb – filament 2. Fluorescent Lamp/Tube – cathode CONDUITS/FITTINGS/CONDULETS BRANCH CIRCUITS ELECTRICAL BOXES • SE – Service Entrance • L – Elbow or Turn Fittings • C – Through Fittings • T – Through Fittings w/ 90° take off • E – end of run to types of motors, transformers, equipments • LL/LR - 90° turns where mounting is not suitable for LB PLATES • LB – when run of conduit comes must run thru wall/ceiling ELECTRICAL BOXES • Outlet Box – cable ends Lighting Outlets • Utility Box – outlets, switches Receptacle/Convenience Outlets • Pull Box – facilitates pulling FIXTURES/LUMINAIRES INCANDESCENT BULB • Junction Box – joining, splicing 1. Filament • Cut-out Box – metal box 2. Gas OUTLETS 3. Lead-in-wires Lighting Outlet – Single Gang, Two Gang, Three gang (PLATE) 4. Stem Press 5. Exhaust Tube 6. Base Convenience Outlet – Receptacle Outlet Duplex Convenience Outlet/Single Convenience Outlet FM – Flash mounted SM – Surface mounted 7. Fuse 8. Mica Disc 9. Button Rod 10. Button 11. Support Wires 12. Soft Glass Hard Glass Inside frosted – white silica Electrical Wires & Cables •Wire -a single electrical conductor •Cable -a group of wires swathed in sheathing FIXTURES/LUMINAIRES FLUORESCENT LAMP 1. Cylindrical Glass Tube – phosphor 2. Cathode – argon and low pressure mercury vapor 3. Ballast – limits current 4. Starter - switch TYPES: 1. Pre-Heat Starting - CFL 2|Page Various Features Of Electrical Wire 1 . Size of Wires • Each application requires a certain wire size for installation, and the right size for a specific application is determined by the wire gauge. Sizing of wire is done by the American Wire Gauge system. Common wire sizes are 10, 12 and 14 – a higher number means a smaller wire size, and affects the amount of power it can carry • For example • low-voltage lamp cord - 10 Amps - 18-gauge wire • service panels or subpanels - 100 Amps - 2gauge wire 2. Wire Lettering • The letters THHN, THWN, THW and XHHN represent the main insulation types of individual wires. These letters depict the following NEC requirements: T – Thermoplastic insulation H – Heat resistance HH – High heat resistance (up to 194°F) W – Suitable for wet locations N – Nylon coating, resistant to damage by oil or gas X – Synthetic polymer that is flame-resistant Insulation Typical materials used for insulation: • Thermoplastic high heat-resistant nylon (THHN) • Thermoplastic high heat-resistant nylon waterresistant (THWN) • Cross-linked polyolefin (XLPO) • Ethylene propylene rubber (EPR) • Flame retardant ethylene propylene (rubber) (FREP/FR-EPR) • Cross-linked polyethylene (XLPE/XHHW) Jacket •Typical jacket materials: •Polyvinyl chloride (PVC) •Chlorinated polyethylene (CPE) •Low smoke zero halogen (LSZH) • Main Feeder Wires - Main power feeder wires are the wires that connect the service weather head to the house. They’re made with stranded or solid THHN wire and the cable installed is 25% more than the load required. • Panel Feed Wires - Panel feed cables are generally black insulated THHN wire. These are used to power the main junction box and the circuit breaker panels. Just like main power feeder wires, the cables should be rated for 25% more than the actual load. • Non-Metallic Sheathed Wires - Nonmetallic sheath wire, or Romex, is used in most homes and has 2-3 conductors, each with plastic insulation, and a bare ground wire. The individual wires are covered with another layer of non-metallic sheathing. Since it’s relatively cheaper and available in ratings for 15, 20 and 20 amps, this type is preferred for in-house wiring 3. Types of Wires There are mainly 5 types of wire: • Triplex Wires - Usually used in singlephase service drop conductors, between the power pole and weather heads. They are composed of two insulated aluminum wires wrapped with a third bare wire which is used as a common neutral. The neutral is usually of a smaller gauge and grounded at both the electric meter and the transformer. 3|Page • Single Strand Wires - Single strand wire also uses THHN wire, though there are other variants. Each wire is separate and multiple wires can be drawn together through a pipe easily. Single strand wires are the most popular choice for layouts that use pipes to contain wires 4. Color Codes Different color wires serve different purposes, like:. • Black : Hot wire, for switches or outlets. • Red : Hot wire, for switch legs. Also for connecting wire between 2 hardwired smoke detectors. • Blue and Yellow : Hot wires, pulled in conduit. Blue for 3-4 way switch application, and yellow for switch legs to control fan, lights etc. • White : Always neutral. • Green and Bare Copper : Only for grounding 5. Wire Gauge, Ampacity and Wattage Load • To determine the correct wire, it is important to understand what ampacity and wattage a wire can carry per gauge. •Wire gauge - the size of the wire •Ampacity - how much electricity can flow through the wire •Wattage -the load a wire can take, which is always mentioned on the appliances. ELECTRICAL SWITCH electromechanical devices that are used in electrical circuits to control power detect when systems are outside their operating ranges signal controllers of the whereabouts of machine members and work pieces 4|Page provide a means for manual control of machine and process functions control lighting, and so on. Switch function is defined by the number of poles and throws the switch has. “Poles” are individual circuits the switch controls (e.g., a “3-pole” switch has three circuits controlled by the same throw). “Throws” are unique positions or settings for the switch (e.g., a “double-throw switch” can operate in two different positions like on/off, high/low, etc.). Combining the number of poles and throws gives a succinct description of the switch’s function, so the function of, for instance, a “singlepole, double-throw” switch is implicit. Switch types are commonly abbreviated for brevity, so a single-pole, doublethrow switch would be referred to as an “SPDT” switch. The simplest type of switch is a single-pole, single-throw (SPST) device that functions as an on-off switch. Double-pole, double-throw (DPDT) switches are commonly employed as internal polarity reversing circuits. Switches of up to four poles and three throws are common and some have breaks TYPES OF ELECTRICAL SWITCHES FOOT SWITCHES electro-mechanical devices used to control power in an electrical circuit by foot pressure. They are often used on machines where an operator needs his or her hands to stabilize a workpiece. They are also commonly used in hospital equipment and office machines. PRESSURE SWITCHES LEVEL SWITCHES Level switches are used extensively in the process industries to monitor tank and hopper levels. They are used in everyday applications as well. used to detect the level of liquids, powders, or solids. They are mounted in tanks, hoppers, or bins, and can provide output to a control system. Pressure switches are used to keep pressure within limits in lubrication systems where over-pressure or underpressure conditions can result in damage to the machine. -electro-mechanical devices used to sense fluid pressure and provide output signals to a controller. They often employ a diaphragm as the sensing means. PULL CHAIN SWITCHES LIMIT SWITCHES Limit switches are used in many common consumer machines such as washing machines. In their ruggedized form they are used in many types of manufacturing facilities such as steel mills and paper plants. - designed to sense motion and position mechanically and provide output signals to a controller. They are available as bare switches, or in rugged enclosures intended for the tough environment of a factory floor Pull chain switches can be used for manual control of overhead lights and fans. As rope-pull switches, they are used for emergency stop devices, for example along the length of an inrunning roll. They are sometimes called Rope Pulls or Cable Pulls. electro-mechanical devices that are hand operated and used to switch a circuit on and off, or step a circuit through increasing power levels. Their most common application is in lighting where they are used to switch lamps. Pull Rope Switches are used as emergency stop devices. PUSH BUTTON SWITCHES MEMBRANE SWITCHES Membrane Switches are common in commercial products where incorporating all control functions into a single device can save costs over using discrete switches. - circuit board based electromechanical devices that provide tactile control of processes and machines without the need for individual push switches. They are often custom designed to suit a particular process. 5|Page also referred to as Push Switches, are hand operated electro-mechanical devices used for switching circuits. They are the most common variety of switch used on industrial control panel. Key specifications include singlethrow or double-throw switching function, contact type, mounting type, actuator type, and panel cut-out diameter. The 30 mm cut-out is a common industrial size. Pushbutton switches make up the bulk of manual switches used in industrial controls. They are available in a variety of shapes and styles to cover almost any manual control scenarios. ROCKER SWITCHES Slide switches are used in electrical and electronic equipment where the switching range can be limited and economy is important. They are commonly used for on-off buttons or just as a general control switch. Slide switches are used in electrical and electronic equipment where the switching range can be limited and economy is important. They are commonly used for on-off buttons or just as a general control switch. THUMBWHEEL SWITCHES hand operated electro-mechanical devices used for switching circuits. The switch operator position, raised or depressed, gives a quick visual indication of the circuit's on or off status. Key specifications include single-throw or double-throw switching function, mounting type, actuator type, and panel cut-out dimensions. Rocker switches are used for manual switching in many industrial controls as well as for control of consumer goods and office machines ROTARY SWITCHES also referred to as Pushwheel Switches, are hand operated electromechanical devices used to control electrical circuits with a rotatable wheel. They display a numeric value corresponding to the switch position. Key specifications include number of positions, mounting type, actuator type, coded output type, and panel cut-out dimensions. Thumbwheel switches are widely used in the aviation industry for flight controls, instrumentation, and controllers. They are also used in test and measurement equipment and computer devices TOGGLE SWITCHES Rotary switches are used to provide a visually verifiable means of switch position, allowing operators to tell with a glance whether a circuit is energized or not. They are also called Paddle Switches hand operated electro-mechanical devices used for switching circuits and selecting functions. Rotary switches can be two-position, on-off, or they can have multiple discrete stops. Key specifications include number of poles, number of positions, construction type, mounting type, and panel cut-out diameter for panel mount switches. SLIDE SWITCHES hand operated electro-mechanical devices used for switching circuits. They are actuated by a lever which is pushed through a small arc. Moving the lever back and forth opens and closes an electrical circuit, while the lever position gives a quick visualization of the circuit status. Key specifications include single-throw or double-throw switching function, 1- axis, 2-axis, or 3-axis configuration, or in some cases omnidirectional or joystick toggle configuration, and actuator type. Toggle switched are used extensively in electronics panels and instrumentation where a wider range of switching function is required, such as in switchboards. 6|Page WALL SWITCHES Types of Electrical Outlets ELECTRICAL OUTLETS (also known as outlets, electrical sockets, plugs, and wall plugs) allow electrical equipment to connect to the electrical grid. hand operated electro-mechanical devices used in residential and commercial buildings most commonly for lighting control. They are also used to control ceiling fans and electrical outlets. Key specifications include combination device function, actuator type, and additional switch functions such as dimmer control, fan speed control, or timer-based switching. The electrical grid provides alternating current to the outlet. There are two primary types of outlets: domestic and industrial. While not obvious from looking at them, the two sides of an electrical outlet represent part of a 'loop of wire' and plugging an electrical device into that outlet completes that loop, which allows electricity to flow through the device so it can operate. Wall switches are specifically designed to operate on line voltage and fit inside standard electrical boxes. They are standard items in residential and commercial construction. A variety of decorator or designer styles can set these switches apart from industrial switches where aesthetics are less of a concern. Types of Electrical Outlets STANDARD OUTLETS -Chances are, standard outlets are the ones you see scattered about your home and office. You can plug in just about any small appliance to them (TV, computer, hair dryer, toaster) because they supply a basic 120 volts of electricity. 7|Page NON-POLARIZED OUTLETS If your home is very old, you might have outlets that are not only ungrounded but non-polarized as well. You can tell that they’re nonpolarized because the pins are the same size and the receptacle is symmetrical. It’s very uncommon to see non-polarized outlets today because they’re very unsafe. Polarization reduces the risk of electrical shock, so if you have nonpolarized outlets, you need to have them replaced right away. receptacle (bottom photo) comes with four pins so that it can supply 240 volts of electricity. Some homes have dryer receptacles with three pins, but these are fading out because new homes are required to be built with four-pin dryer receptacles. USB OUTLETS GFCI OUTLETS In rooms that sometimes get wet (kitchens, bathrooms, garages), you will usually find GFCI (ground fault circuit interrupter) outlets. GFCI outlets can be identified by two special buttons in the centre—one black and one red. They contain a circuit breaker so that if water tampers with the outlet, the receptacle will turn itself off without shutting off electricity in the rest of the house. You can use the black button to test the outlet and the red button to reset it. RANGE OUTLETS AND DRYER OUTLETS Some appliances in your house require too much power to work with standard outlets. A range outlet (top photo) provides electricity specifically to your cooking range and is attached to its own circuit breaker. A dryer 8|Page Finally, you may soon start to see standard outlets fitted with two extra holes— USB charging ports. These USB outlets allow homeowners to plug in items that are charged using a USB connector, like cell phones and MP3 players. They’re very convenient if you’re not near a computer, but they’re still quite rare. LAMP HOLDERS The device which holds a light bulb or lamp. It’s important that the lamp holder is compatible with the type of bulb we want to use, with the wrong base selection will not fit in the lamp or fixture. The “B” refers to the style of Base which is a Bayonet, and the 22 means it has a 22 mm base width. Application: All Regular type of Bulbs including specialist low voltage halogen lamps. EDISON SCREW CAP(E/ES) Light bulb sockets are normally defined by a letter-numberletter (Third Letter is optional). The first letter indicates the shape of the base. The Second numbers indicates either the width of the base or the distance between the pins. Named as inventor Thomas Edison, the Edison Screw or “ES” lamp fitting is used in a vast range of applications. The Third Letter indicates the number of pins or contacts on the lamp. The numbers are normally in millimeters. Type of Connection: “Screw” Action DIFFERENT TYPES OF SOCKET AVAILABLE IN MARKET: Bayonet Cap Base (B) Edison Screw Cap Base (E) Single Pin Type Base (F) Bi Pin or Multi Pin Type (G) Cable Connections (K) Pre- focused Light Base (P) Recessed Contact Base (R) Flange Base Light Bulb Base (F or T) Pin Configuration: (Exx or ESxx): The First letter indicates the shape or Style of the base. The Second number indicates the width of the base (normally in millimeters). Example: E26 base. The “E” refers to the style which is an Edison screw-in, and the 26 means it has a 26 mm base width. Application: Large chandeliers Some Decorative Lamps. The most commonly used screw fittings are shown in the table below. Other, less frequently used, sizes include E11, E17 and E26 Slide Base (S) Wedge Base (W) Special Type Light bulb Base (X) Bayonet Cap Base (B/BC/SBC) LAMP HOLDERS Type of Connection: “push and twist” action Pin Configuration: (Bxx or BCxx): The First letter indicates the shape or Style of the base. The Second number indicates the width of the base (normally in millimeters). Example: 9|Page -FLUSH TYPE -SURFACE TYPE -HANGING 1. CHAIN 2. WEATHER Understanding Electrical Cable Metallic Sheathed Cable Also known as armored or BX cables, metal-sheathed cables are often used to supply mains electricity or for large appliances. They feature three plain stranded copper wires (one wire for the current, one grounding wire and one neutral wire) that are insulated with cross-linked polyethylene, PVC bedding and a black PVC sheathing. BX cables with steel wire sheathing are often used for outdoor applications and high-stress installations Multi-Conductor Cable This is a cable type that is commonly used in homes, since it is simple to use and well-insulated. Multi-conductor or multi-core (MC) cables feature more than one conductor, each of which is insulated individually. In addition, an outer insulation layer is added for extra security. Different varieties are used in industries, like the audio multicore ‘snake cable’ used in the music industry. Coaxial Cable A coaxial (sometimes heliax) cable features a tubular insulating layer that protects an inner conductor which is further surrounded by a tubular conducting shield, and might also feature an outer sheath for extra insulation. Called ‘coaxial’ since the two inner shields share the same geometric axis, these cables are normally used for carrying television signals and connecting video equipment. An electrical cable also has different types, color and application as its determining factors. 1. Types of Electrical Cables There are more than 20 different types of cables available today, designed for applications ranging from transmission to heavy industrial use. Some of the most commonly-used ones include: 10 | P a g e Non-Metallic Sheathed Cable These cables are also known as non-metallic building wire or NM cables. They feature a flexible plastic jacket with two to four wires (TECK cables are covered with thermoplastic insulation) and a bare wire for grounding. Special varieties of this cable are used for underground or outdoor use, but NM-B and NM-C non-metallic sheathed cables are the most common form of indoor residential cabling. Underground Feeder Cable These cables are quite similar to NM cables, but instead of each wire being individually wrapped in thermoplastic, wires are grouped together and embedded in the flexible material. Available in a variety of gauge sizes, UF cables are often used for outdoor lighting and in-ground applications. Their high water-resistance makes them ideal for damp areas like gardens as well as open-to-air lamps, pumps, etc. 11 | P a g e Unshielded Twisted Pair Cable Like the name suggests, this type consists of two wires that are twisted together. The individual wires are not insulated, which makes this cable perfect for signal transmission and video applications. Since they are more affordable than coaxial or optical fiber cables, UTP cables are often used in telephones, security cameras and data networks. For indoor use, UTP cables with copper wires or solid copper cores are a popular choice, since they are flexible and can be easily bent for in-wall installation. Twin-Lead Cable These are flat two-wire cables that are used for transmission between an antenna and receiver, like TV and radio. Twinaxial Cable This is a variant of coaxial cables, which features two inner conductors instead of one and is used for very-short-range highspeed signals. Ribbon Cable Ribbon cables are often used in computers and peripherals, with various conducting wires that run parallel to each other on a flat plane, leading to a visual resemblance to flat ribbons. These cables are quite flexible and can only handle low voltage applications. Direct-Buried Cable Also known as DBCs, these cables are specially-designed coaxial or bundled fiber-optic cables, which do not require any added sheathing, insulation or piping before being buried underground. They feature a heavy metal core with many layers of banded metal sheathing, heavy rubber coverings, shock-absorbing gel and waterproof wrapped thread-fortified tape. High tolerance to temperature changes, moisture and other environmental factors makes them a popular choice for transmission or communication requirements. Paired Cable With two individually insulated conductors, this cable is normally used in DC or low-frequency AC applications. Twisted Pair This cable is similar to paired cables, but the inner insulated wires are twisted or intertwined. 2. Cable Color Code Color coding of cable insulation is done to determine active, neutral and earth conductors. The NEC has not prescribed any color for phase/active conductors. Different countries/regions have different cable color coding, and it is essential to know what is applicable in your region. However, active conductors cannot be green/yellow, green, yellow, light blue or black. Cable Size Cable size is the gauge of individual wires within the cable, such as 14, 12, 10 etc. – again, the bigger the number, the smaller the size. The number of wires follows the wiregauge on a cable. So, 10/3 would indicate the presence of 3 wires of 10-gauge within the cable. Ground wire, if present, is not indicated by this number, and is represented by the letter ‘G’. 12 | P a g e CONTENT ELECTRICAL SYSTEMS 1 ELECTRICAL WIRE AND CABLES 2 TYPE OF SWITCHES 4 TYPE OF ELECTRICAL OUTLETS 7 TYPE OF LAMPHOLDER 9 UNDERSTANDING ELECTRICAL CABLE 10 13 | P a g e