THE COPPERBELT UNIVERSITY SCHOOL OF ENGINEERING DEPWARTMENT OF MECHANICAL ENGINEERING Heat Engines & Thermodynamics II - EM 440 Assignment Two NAME: SIN: DUE DATE: CHISENGA CHAMA MISENGO 19137459 25th, February 2023 LECTURER: Mr. BENNET SIYINGWA QUESTION ONE: (A) Give an example of open system ICE and a closed system ICE . 1. Open System ICE: An example of an open system ICE is a typical gasoline engine used in a car. In an open system, mass and energy can flow freely across the system's boundary. In the case of a gasoline engine, air flows into the engine's intake system, fuel is added to the air, and combustion occurs to produce energy. Exhaust gases are then expelled from the engine through the exhaust system. The air, fuel, and exhaust gases all flow freely into and out of the system, making it an open system. 2. Closed System ICE: An example of a closed system ICE is a rocket engine. In a closed system, no mass can cross the system's boundary, but energy can be exchanged between the system and its surroundings. In the case of a rocket engine, the combustion of fuel produces hot gases that are trapped inside the engine's combustion chamber, and the energy from this combustion is used to power the rocket. No mass enters or exits the system during operation, making it a closed system. b. Explain the three types of flows associated with an open system ICE. Air Flow: The air flow is the flow of air into the engine's intake system, which is then mixed with fuel to create combustion. Air flow is an important factor in the engine's efficiency and power output. The more air that can be drawn into the engine, the more fuel that can be burned, resulting in more power. The air flow is controlled by the throttle, which regulates the amount of air entering the engine. Fuel Flow: The fuel flow is the flow of fuel into the engine's combustion chamber, where it is mixed with air and burned to produce power. The fuel flow is controlled by the fuel injectors, which release precise amounts of fuel into the combustion chamber based on the engine's needs. The amount of fuel injected into the engine is determined by the engine control unit (ECU), which uses various sensors to monitor the engine's operating conditions. Exhaust Flow: The exhaust flow is the flow of exhaust gases out of the engine's exhaust system. After the fuel and air have been burned, the exhaust gases are expelled from the engine through the exhaust system. The exhaust flow is controlled by the exhaust valves, which open and close to allow the exhaust gases to escape from the engine. The exhaust gases are typically treated with a catalytic converter to reduce harmful emissions before they are released into the environment QUESTION TWO: (A) The first law of Thermodynamics can be stated as dQ = dW + dU. Explain each term of this law and how each term applies to IC Engines 1. dQ (Heat Transfer): This term represents the transfer of heat energy into or out of the system. In an internal combustion engine, heat is transferred into the system during the combustion process, where fuel and air are burned to create a highpressure and high-temperature mixture. This heat energy is then converted into mechanical work to move the piston and generate power. 2. dW (Work Done): This term represents the amount of work done by the system. In an internal combustion engine, work is done by the expanding gases produced during the combustion process. This work is transmitted through the piston to the crankshaft and then to the wheels of the vehicle, propelling it forward. 3. dU (Change in Internal Energy): This term represents the change in the internal energy of the system. In an internal combustion engine, the internal energy of the system is increased during the combustion process, as the fuel and air mixture is converted into high-pressure and high-temperature gases. This increase in internal energy is then converted into mechanical work as the gases expand and move the piston. QUESTION THREE (14 Marks) a. What is an air standard cycle? What assumptions are made in the analysis of the Ideal Otto Cycle? b. Sketch the ideal and real Otto Cycle and the ideal and real Diesel Cycle c. Compare and contrast between the ideal and real Otto cycle d. Compare and contrast between the ideal and real Diesel cycle a. What is an air standard cycle? What assumptions are made in the analysis of the Ideal Otto Cycle? a. What is an air standard cycle? What assumptions are made in the analysis of the Ideal Otto Cycle? 1. 2. 3. 4. An air standard cycle is a theoretical cycle used to analyze and model the thermodynamic processes that occur within an internal combustion engine. It is a simplified model that makes several assumptions to simplify the analysis and calculation of engine performance. The Ideal Otto Cycle is a specific type of air standard cycle that describes the idealized thermodynamic cycle of a gasoline engine. It consists of four processes: Isentropic Compression: The air-fuel mixture is compressed adiabatically and reversibly from point 1 to point 2. This process is assumed to be isentropic, meaning there is no heat transfer and the process is reversible. Constant Volume Heat Addition: The compressed air-fuel mixture is ignited and the combustion takes place at a constant volume from point 2 to point 3. This process is also assumed to be adiabatic. Isentropic Expansion: The combustion products expand adiabatically and reversibly from point 3 to point 4. This process is also assumed to be isentropic. Constant Volume Heat Rejection:The combustion products are then cooled at constant volume from point 4 to point 1, and the cycle starts over again. Assumptions made in the Ideal Otto Cycle analysis include: Air Standard Assumption: The air inside the cylinder is considered to be the working fluid and is assumed to behave like an ideal gas. This simplifies the calculation of thermodynamic properties such as specific heat and enthalpy. Neglecting Friction and Heat Transfer: The analysis assumes that there is no heat transfer or frictional losses during the combustion and expansion processes. This simplifies the calculation of engine efficiency but does not reflect real-world conditions. Perfect Combustion: The combustion process is assumed to be perfect, with complete and instantaneous combustion of the fuel-air mixture. This assumption ignores the effects of imperfect combustion, such as incomplete combustion and emissions. Constant Specific Heat: The specific heat of the working fluid is assumed to be constant throughout the cycle. In reality, the specific heat of the working fluid changes as it undergoes different thermodynamic processes. (B) Sketch the ideal and real Otto Cycle and the ideal and real Diesel Cycle Ideal and real Otto Cycle Ideal and real Diesel Cycle (C) Compare and contrast between the ideal and real Otto cycle 1. Efficiency: The ideal Otto cycle is more efficient than the real Otto cycle. This is because the ideal cycle assumes that there is no heat loss during the combustion process, while the real cycle takes into account heat loss due to conduction, convection, and radiation. 2. Pressure-volume diagram: The pressure-volume (PV) diagram for the ideal Otto cycle is a perfect rectangle, while the PV diagram for the real Otto cycle is more rounded due to the slower combustion process and heat loss. 3. Compression ratio: The ideal Otto cycle assumes that the compression ratio is infinitely high, while the real cycle has a finite compression ratio. This is because real engines have limitations on how much they can compress the fuel-air mixture before it detonates prematurely. 4. Combustion: In the ideal Otto cycle, combustion occurs instantaneously, while in the real cycle, combustion takes a finite amount of time. This results in a slower pressure rise in the real cycle. 5. Exhaust: The ideal Otto cycle assumes that the exhaust process is instantaneous, while in the real cycle, it takes a finite amount of time for the exhaust gases to leave the cylinder. d. Compare and contrast between the ideal and real Diesel cycle 1. Efficiency: The ideal Diesel cycle is more efficient than the real Diesel cycle. This is because the ideal cycle assumes that there is no heat loss during the combustion process, while the real cycle takes into account heat loss due to conduction, convection, and radiation. 2. Pressure-volume diagram: The pressure-volume (PV) diagram for the ideal Diesel cycle is a perfect rectangle, while the PV diagram for the real Diesel cycle is more rounded due to the slower combustion process and heat loss. 3. Combustion: In the ideal Diesel cycle, combustion occurs instantaneously after fuel injection, while in the real cycle, combustion takes a finite amount of time due to fuel-air mixing and ignition delay. 4. Heat loss: The ideal Diesel cycle assumes no heat loss during combustion, while in the real cycle, heat is lost due to conduction, convection, and radiation from the cylinder walls. 5. Compression ratio: The ideal Diesel cycle assumes that the compression ratio is infinitely high, while the real cycle has a finite compression ratio. This is because real engines have limitations on how much they can compress the fuel-air mixture before it detonates prematurely. QUESTION FOUR (4 Marks) a. What is a crank-slider mechanism and why is it important when analyzing engine characteristics and performance? Does it apply to rotary engines? A crank-slider mechanism, also known as a slider-crank mechanism, is a mechanism that converts rotary motion to reciprocating motion or vice versa. It consists of a rotating crankshaft, a sliding connecting rod, and a reciprocating piston. When the crankshaft rotates, the connecting rod slides back and forth, which in turn causes the piston to move in a reciprocating motion. Crank-slider mechanisms are important when analyzing engine characteristics and performance because they are the basic mechanism used in most internal combustion engines, including reciprocating engines, such as gasoline and diesel engines. The motion of the piston is directly related to the motion of the crankshaft, which affects the engine's power output, efficiency, and other performance characteristics. The crank-slider mechanism also plays an important role in engine dynamics, such as balancing and vibration. Engine designers need to carefully consider the mass and distribution of the components in the mechanism to ensure smooth operation and minimize unwanted vibrations. In contrast, rotary engines, such as the Wankel engine, do not use a crank-slider mechanism. Instead, they use a rotating rotor with an epitrochoidal profile that revolves around an eccentric shaft. The rotary engine produces a different type of motion, and its performance characteristics and design considerations are different from those of reciprocating engines. b. Define curb weight and how you can reduce this during engine design Curb weight is the total weight of a vehicle including all the standard equipment, necessary operating fluids, and a full tank of fuel, but without any passengers or cargo. It is essentially the weight of the vehicle as it sits on the curb or stands still on the ground. Reducing the curb weight of a vehicle is important for improving its performance, fuel efficiency, and overall handling. Here are some ways to reduce the curb weight during engine design: 1. Material Selection: By choosing lightweight materials such as aluminum, carbon fiber, or high-strength steel, the overall weight of the vehicle can be reduced without compromising on strength and durability. 2. Component Optimization: Engineers can optimize the design of each component of the engine, including the block, cylinder heads, pistons, connecting rods, and crankshaft, to minimize their weight. 3. Downsizing: Reducing the size of the engine can also help reduce its weight. By using smaller and more efficient engines, less weight will be needed for supporting structures and components. 4. Innovative design: Employing innovative design methods and manufacturing techniques like additive manufacturing or 3D printing can produce components with intricate shapes and reduced weight. 5. Aerodynamics: Aerodynamic design of the engine compartment can be improved to reduce the weight and resistance offered by the air flow and improve overall fuel efficiency. By implementing these measures, engine designers can reduce the curb weight of a vehicle and achieve better performance and fuel efficiency. QUESTION FIVE (11 Marks) a) Explain what an atmospheric engine is and why it is no longer used today. [2] Marks The atmospheric engine worked by heating water in a boiler to create steam, which was then directed into a cylinder. As the steam entered the cylinder, it pushed a piston upward, which was connected to a pump or other machinery. After the steam was used, cold water was then injected into the cylinder, which caused the steam to condense and created a partial vacuum. The weight of the atmosphere then pushed the piston back down, and the cycle was repeated. However, atmospheric engines had several limitations that made them less efficient than later steam engines. They required a significant amount of fuel to heat the water and generate the steam, which was expensive and time-consuming. Additionally, the condensation of steam in the cylinder cooled it down, requiring additional fuel to reheat it and making the engine less efficient. Finally, the slow and jerky motion of the engine made it unsuitable for many industrial applications. As a result of these limitations, atmospheric engines were gradually replaced by more efficient types of steam engines, such as the Watt steam engine and the highpressure steam engine b) Explain FOUR differences between a SI engine and a CI engine [4] Marks. Ignition system: The main difference between SI and CI engines is the way they ignite the fuel. In SI engines, a spark plug is used to ignite a mixture of air and fuel, while in CI engines, fuel is ignited by the heat generated from the compression of air in the cylinder. Fuel type: Another significant difference between the two engines is the type of fuel they use. SI engines typically run on gasoline or other fuels with lower viscosity and volatility, while CI engines use heavier and more viscous fuels such as diesel or biodiesel. Compression ratio: The compression ratio in SI engines is typically lower than in CI engines, due to the need to avoid pre-ignition and knock. This is because the fuel is ignited by a spark, and a high compression ratio can cause it to ignite prematurely. In contrast, CI engines can operate with higher compression ratios since the fuel is ignited by compression. Emissions: SI engines tend to produce more carbon monoxide (CO) and unburned hydrocarbons (HC) due to incomplete combustion, while CI engines tend to produce more nitrogen oxides (NOx) due to the high temperatures and pressures generated during combustion. As a result, different emissions control systems are used for each type of engine. For example, SI engines often use catalytic converters to reduce CO and HC emissions, while CI engines use selective catalytic reduction (SCR) to reduce NOx emissions. c) Compare and contrast between a Four stroke and a Two stoke Engine (2 comparisons and 2 contrasts) [4] Marks Comparisons: Combustion process: Both four-stroke and two-stroke engines use a similar combustion process, where a fuel-air mixture is ignited in the cylinder to produce mechanical energy. Components: Both types of engines have similar components, including a piston, crankshaft, and connecting rod, and operate on the same basic principles of intake, compression, combustion, and exhaust. Contrasts: 1. Cycle: The main difference between four-stroke and two-stroke engines is the number of cycles required to complete one combustion cycle. Four-stroke engines require four separate strokes of the piston to complete one cycle (intake, compression, combustion, and exhaust), while two-stroke engines require only two strokes (compression/ignition and exhaust). 2. Efficiency: Four-stroke engines are typically more efficient than two-stroke engines, as they provide more power with less fuel consumption. This is due to the greater time available for fuel combustion in a four-stroke engine, which allows for a more complete burn of the fuel-air mixture d) Explain the difference between opposed piston and opposed cylinder Engine. Explain how a radial engine operated and how it is different from a rotary engine. Opposed piston and opposed cylinder engines are both types of internal combustion engines that have pistons moving towards each other in opposite directions. In an opposed piston engine, two pistons share a single combustion chamber, and they are connected to a common crankshaft. On the other hand, in an opposed cylinder engine, each cylinder has its own piston, and the two pistons are connected to a separate crankshaft. A radial engine is a type of internal combustion engine where the cylinders are arranged in a circular pattern around a central crankshaft, like the spokes of a wheel. The pistons move in a reciprocating motion, and are connected to a master rod, which is then connected to the crankshaft. The radial engine is commonly used in aircraft, and is known for its high power-to-weight ratio and smooth operation. A rotary engine, also known as a Wankel engine, is a type of internal combustion engine where a triangular rotor rotates within a housing. The rotor has three sides, each of which acts like a piston, compressing and expanding air and fuel as it rotates. The rotary engine is known for its high power output and compact size, but it also has a reputation for high fuel consumption and emissions. e) Explain what Cross Scavenging, BMEP, Mechanical Efficiency and Thermal efficiency are in heat engine. Cross scavenging is a technique used in two-stroke engines where fresh air/fuel mixture is forced into the cylinder through ports on one side, while the exhaust gases are expelled through ports on the opposite side of the cylinder. This technique helps to improve the efficiency of the engine by reducing the amount of unburned fuel in the exhaust gases. It is commonly used in small engines, such as those found in motorcycles, boats, and lawn equipment. BMEP: BMEP, or Brake Mean Effective Pressure, is a measure of the average pressure exerted on the piston by the combustion process in an engine. It is calculated by dividing the engine's brake horsepower by its displacement volume, and is typically expressed in units of pounds per square inch (psi) Mechanical Efficiency: Mechanical efficiency refers to the efficiency with which a heat engine converts the energy of the fuel into useful work. It is the ratio of the engine's brake horsepower to its indicated horsepower, and takes into account losses due to friction and other mechanical inefficiencies within the engine. Thermal Efficiency: Thermal efficiency is a measure of how effectively a heat engine converts the energy of the fuel into useful work. It is the ratio of the engine's output work to the input heat energy, and is typically expressed as a percentage. The higher the thermal efficiency, the more efficient the engine is at converting fuel into work. QUESTION SIX (25 Marks) a) Explain why ethanol is blended with Petrol. [5 Marks] Oxygenate: Ethanol is a type of alcohol that contains oxygen, which makes it an effective oxygenate additive for petrol. Adding ethanol to petrol increases its oxygen content, which improves combustion and reduces harmful emissions. This makes the fuel burn cleaner and more efficiently, resulting in better fuel economy. Renewable Energy Source: Ethanol is derived from renewable sources such as corn, sugarcane, and other plants. It is a biofuel that can be produced domestically, which helps reduce dependence on foreign oil. Lower Greenhouse Gas Emissions: Ethanol has lower greenhouse gas emissions compared to petrol. Ethanol production emits fewer greenhouse gases than the production of petrol. When blended with petrol, it can help reduce overall greenhouse gas emissions from vehicles. Octane Boost: Ethanol has a higher octane rating than petrol, which means it has a higher resistance to knocking or detonation. When blended with petrol, ethanol can increase the octane rating of the fuel, which improves engine performance and reduces engine wear and tear. Cost-effective: Ethanol is generally less expensive than petrol. b) A former CBU student is producing bio-fuel and blending it with Petrol. The fuel has some impurities from the fermentation process but he has determined that a blend of the bio-fuel with petrol burns well in most ICEs. An analysis of a canister of one mole of the fuel revealed the following constituents; a. C2H6 - 45% b. C8H18 - 33% c. Unburnable Ash - 10% d. O2 - 12% Calculate; 1) The stoichiometric A/F ratio [8] Marks 2) with 74 % excess air (Where X = fifth and sixth digits of your student number). Find the A/F ratio [7] Marks 3) Find the Lamda ration ( )? [5] Marks Weight of Carbon atom = 12, Weight of Hydrogen atom = 1, Weight of Oxygen atom = 16, Weight of Nitrogen atom = 14. You may assume that air contains 79% Nitrogen and 21% Oxygen, Assume the weight of 1 mole of unburnable Ash is 40% molar weight of C2H6 1) The stoichiometric A/F ratio [8] Marks The stoichiometric A/F ratio: To calculate the stoichiometric air-to-fuel ratio (A/F), we need to determine the balanced chemical equation for the combustion of the bio-fuel. Assuming that the bio-fuel is composed of only C2H6 and C8H18, the balanced chemical equation for the combustion of one mole of the bio-fuel is: C2H6 + 7(O2 + 3.76N2) → 2CO2 + 3H2O + 26.32N2 C8H18 + 25(O2 + 3.76N2) → 8CO2 + 9H2O + 94N2 To calculate the stoichiometric A/F ratio, we need to determine the amount of air required for complete combustion of one mole of the bio-fuel. Using the balanced chemical equation, we find that one mole of C2H6 requires 7 moles of O2 and one mole of C8H18 requires 25 moles of O2. Therefore, the total amount of O2 required for complete combustion of one mole of the bio-fuel is: 7 mol O2/mol C2H6 × 0.45 mol C2H6 + 25 mol O2/mol C8H18 × 0.33 mol C8H18 + 0.12 mol O2 = 6.12 mol O2 The total amount of air required is then: 6.12 mol O2 × (1 mol air/0.21 mol O2) = 29.14 mol air Therefore, the stoichiometric A/F ratio is: 29.14 mol air/ (0.45 mol C2H6 + 0.33 mol C8H18) = 10.0 So, the stoichiometric A/F ratio is 10.0. 2) with x % excess air (Where X = fifth and sixth digits of your student number). Find the A/F ratio [7] Marks 19137457 The A/F ratio with 74% excess air: To calculate the A/F ratio with 74% excess air, we need to determine the amount of air required for 74% excess air over the stoichiometric amount. The stoichiometric amount of air required is 29.14 mol, so the amount of excess air required is: 0.74 × 29.14 mol = 21.56 mol The total amount of air required is then: 29.14 mol + 21.56 mol = 50.70 mol Therefore, the A/F ratio with 74% excess air is: 50.70 mol air/ (0.45 mol C2H6 + 0.33 mol C8H18) = 14.1 So, the A/F ratio with 74% excess air is 14.1. 3) Find the Lamda ration ( )? [5] Marks The lambda ratio (λ): The lambda ratio is defined as the actual A/F ratio divided by the stoichiometric A/F ratio. Therefore, the lambda ratio can be calculated as follows: λ = actual A/F ratio/stoichiometric A/F ratio For the actual A/F ratio, we will use the A/F ratio with 74% excess air that we calculated in part (2), which is 14.1. For the stoichiometric A/F ratio, we calculated in part (1) which is 10.0. λ = 14.1/10.0 = 1.41 So, the lambda ratio is 1.41. QUESTION SEVEN (18 Marks) a) Given the following data on a Spark Ignition Engine, i) Number of Cylinders = 10 ii) Engine Type = 2 Stroke iii) Indicated Mean Effective Pressure =459 (Last 3 SIN digits) KPa iv) Stroke = 228mm v) Bore = 210mm vi) Fuel Mass Flow Rate = 22.85g/s vii) Engine Speed = 6500 revolutions per minute. viii) Engine Friction Power = 12.80 kW ix) Pumping losses = 9 kW Calculate the following; a) Mean Piston Velocity- (m/s) [2Marks] b) Swept Volume (Vd) (m3 ) [2 Marks] c) Indicated Power - (Watts) [4 Marks] d) Brake Power (Watts) [4 Marks] e) Mechanical Efficiency % [2 Marks] f) Brake Mean Effective Pressure- BMEP (Pa.) [2 Marks] g) Brake Specific Fuel Consumption(bsfc) g/kW.h [2 marks ] a) Mean Piston Velocity: The mean piston velocity can be calculated using the following formula: V = 2 * S * N / 60 Where S is the stroke length in meters, N is the engine speed in revolutions per minute. Using the given data: S = 228mm = 0.228m N = 6500 rpm V = 2 * 0.228 * 6500 / 60 = 49.4 m/s Therefore, the mean piston velocity is 49.4 m/s. b) Swept Volume: The swept volume can be calculated using the following formula: Vd = (π / 4) * B^2 * S Where B is the bore diameter in meters S is the stroke length in meters Using the given data: B = 210mm = 0.21m S = 228mm = 0.228m Vd = (π / 4) * 0.21^2 * 0.228 = 0.007897m3 Therefore, the swept volume is 7.897x10^-3 m3 c) Indicated Power: The indicated power can be calculated using the following formula: P_ind = P_imep * Vd * number of cylinders*N / 60 Where P_imep is the indicated mean effective pressure in Pa, Vd is the swept volume in m^3, and N is the engine speed in revolutions per minute. Using the given data: P_imep = Last 3 SIN digits =19137 459 kPa Vd = 7.897x10^-3 m^3 N = 6500 rpm n = number of cylinders P_ind = 459000 * 7.897 x10^-3 * 6500*10 / 60 = 3926783.25W Therefore, the indicated power is 3.927 MW. d) Brake Power: The brake power can be calculated using the following formula: P_b = P_i - P_f - P_p Brake power= indicated power –friction power –pumping losses Where P_i is the indicated power, P_f is the friction power P_p is the pumping losses. Using the given data: P_i = 3.927 MW P_f = 12.80 kW P_p = 9 kW P_b = (3.927 * 10^6) – (12.80 * 10^3 - 9 * 10^3) = 3923200W Therefore, the brake power is 3.923 MW. e) Mechanical Efficiency: The mechanical efficiency can be calculated using the following formula: η_mech = P_b / P_i Using the given data: P_b =3.923 MW P_i = 3.927 MW η_mech = 3.923 * 10^6 / 3.927 * 10^6 = 0.9989 or 99.89% Therefore, the mechanical efficiency is 99.89%. f) Brake Mean Effective Pressure: The brake mean effective pressure can be calculated using the following formula: BMEP = P_b / (Vd * N / 2) Using the given data: P_b = 3.923 MW Vd 7.897x10^-3 m3 N = 6500 rpm BMEP = 3.923 * 10^6 / (7.897x10^-3 * 6500 / 2) = 152852.59 Pa Therefore, the Brake Mean Effective Pressure is 152.852 kPa. g) Brake Specific Fuel Consumption: The brake specific fuel consumption can be calculated using the following formula: Brake Specific Fuel Consumption (BSFC) = Fuel Mass Flow Rate / BP where Fuel Mass Flow Rate is in g/s and BP is in W. Given, Fuel Mass Flow Rate = 22.85 g/s and BP = 3.923 MW =22.85/3.923 x 10^6 =0.000005824624 = 5.824 10−6 𝑔 𝑠𝑤