SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
Rev.
MMR-SP-40-002-A4
4
Tanggal
1 of 14
22-07-2022
JASA KONSULTASI PENYUSUNAN FEED
UNTUK PENGEMBANGAN TERMINAL BBM MAUMERE
NUSA TENGGARA TIMUR
PT. PERTAMINA PATRA NIAGA
2022
4
Issued For Bid
22/07/2022
EKD
IP
AS
3
Re-Issued For Approval 10/09/2018
AG
TRI
ND/YM
2
Re-Issued For Approval 05/09/2018
AG
TRI
ND/YM
1
Re-Issued For Approval 24/08/2018
AG
TRI
ND/YM
TRI
ND/YM
0
Issued For Approval
16/08/2018
AG
Rev.
DESKRIPSI
TANGGAL
DIBUAT
DIPERIKSA DISETUJUI
DISETUJUI
PERUSAHAAN
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
Rev.
MMR-SP-40-002-A4
4
Tanggal
22-07-2022
REVISION HISTORICAL SHEET
Diskripsi
No Rev.
Tanggal
0
16-08-18
Issued for Approval
1
24-08-18
Re-Issued for Approval
2
05-09-18
Re-Issued for Approval
3
4
05-09-18
22-07-22
Re-Issued for Approval
Issued for Bid
- Lampiran 1
- Lampiran 2
2 of 14
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
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MMR-SP-40-002-A4
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Tanggal
22-07-2022
3 of 14
DAFTAR ISI
1.
UMUM 4
1.1
2.
REFERENSI ................................................................................................................. 4
IDENTIFIKASI MATERIAL........................................................................................... 5
2.1 PIPA .................................................................................................................................. 6
2.2 BRANCH CONNECTION ................................................................................................... 6
3.
TABEL PENOMORAN PERPIPAAN ........................................................................... 6
LAMPIRAN – 1 ...................................................................................................................... 8
LAMPIRAN – 2 ...................................................................................................................... 9
LAMPIRAN – 3 .................................................................................................................... 14
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
Rev.
1.
MMR-SP-40-002-A4
4
Tanggal
22-07-2022
4 of 14
UMUM
Spesifikasi ini mencakup persyaratan minimum untuk pekerjaan Jasa Konsultansi Penyusunan
Front End Engineering Design (FEED) Pengembangan Terminal BBM Maumere Tenggara
timur.
1.1
REFERENSI
Berikut adalah daftar Code dan Standard, termasuk addenda dan referensi dokumendokumen lainnya yang membentuk dokumen spesifikasi yang menjadi satu kesatuan yang
tidak terpisahkan.
Code, standard dan referensi dokumen lainnya harus mengacu pada edisi yang terakhir.
Dokumen-dokumen tersebut menunjukan spesifikasi minimum untuk pekerjaan tersebut.
Apabila ada perbedaan antara code, standard atau dokumen lainnya, maka yang dipakai
adalah dokumen dengan spesifikasi tertinggi. Kontraktor bertanggung jawab untuk mengacu
pada dokumen-dokumen yang tertulis dibawah ini dan menginformasikan pada perusahaan
jika ada ketidaksesuaian.
CODE & STANDARD
ASME B31.3
ASME B16.5
ASME B20.1
ASME B16.9
ASME B16.20
Process Piping.
Pipe Flanges and Flanged Fittings NPS ½ Through NPS
24 Metric / Inch Standard.
Pipe Threades, General Purpose (Inch).
ASME B16.21
ASME B16.25
ASME B16.34
ASME B16.48
ASME B18.2.1
ASME B18.2.2
ASME B1.20.1
ASME B36.10M
Factory-Made Wrought Buttwelding Fittings.
Metallic Gaskets for Pipe Flanges Ring-Joint, SpiralWound, and Jacketed.
Nonmetallic Flat Gaskets for Pipe Flanges.
Buttwelding Ends.
Valves - Flanged, Threaded, and Welding End.
Line Blanks.
Square and Hex Bolts and Screws (Inch Series).
Square and Hex Nuts (Inch Series).
Pipe Threads, General Purpose (Inch).
Welded and Seamless Wrought Steel Pipe.
ASME Section II
ASME Section VIII
Material Specification.
Pressure Vessels.
ISO 10434
Bolted Bonnet Steel Gate Valves for Petroleum and
Natural Gas Industries (same as API STD 600).
Petroleum and Natural Gas Industries - Pipeline
Transportation Systems - Pipeline Valves (same as API
SPEC 6D).
ISO 14313
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
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MMR-SP-40-002-A4
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22-07-2022
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API (AMERICAN PERTOLEUM INSTITUTE)
API RP 521
API SPEC 5L
API SPEC 6FA
API STD 594
API STD 598
API STD 600
API STD 602
API STD 607
API STD 608
Guide for Pressure Relieving and Depressurizing
Systems.
Specification for Line Pipe.
Specification for Fire Test for Valves.
Check Valves: Wafer, Wafer-Lug and double Flanged
Type.
Valve Inspection and Testing.
Bolted Bonnet Steel Gate Valves for Petroleum and
Natural Gas Industries (same as ISO 10434).
Steel Gate, Globe and Check Valves for Sizes DN 100
and Smaller for the Petroleum and Natural Gas
Industries.
Fire Test for Soft-Seated Quarter-Turn Valves.
Metal Ball Valves - Flanged, Threaded, and Welding End.
NACE STANDARDS
MR0175
Standard material requirements sulfide stress cracking
resistant-metalic material for oilfield equipment.
MSS STANDARDS
SP-25
Standard marking system for valve, fittings flange and
union.
SP-83
Steel Pipe Unions, socket-welding and Threaded.
DOKUMEN PROYEK
MMR-SP-60-001-A4
MMR-SP-70-001-A4
MMR-SP-40-001-A4
2.
General Specification For Instrumentation
Specification of Fire Protection System
Spesifikasi Umum Painting & Protective Coating.
IDENTIFIKASI MATERIAL


Semua material sistem pemipaan harus dikirim lengkap beserta sertifikat dan hasil
material test report dan sertifikat untuk mengidentifikasi tipe material, komposisi dan
pengujiannya.
Kontraktor atau Vendor harus memperkenankan inspector dari Perusahaan untuk
melakukan pemerikasaan terhadap mill certificate atas barang yang dibeli kontraktor.
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
Rev.
MMR-SP-40-002-A4
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Tanggal
22-07-2022
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2.1 PIPA
Pada perhitungan ketebalan pipa tidak menyertakan pengaruh beban panas (thermal), live
load, hydraulic shocks, dan beban lain. Semua beban-beban tersebut akan dianalis pada
saat pemodelan tegangan pipa (yang akan dilakukan pada tahapan Detail Engineering).
Pipa dengan ukuran 1 ¼”, 2 ½”, 3 ½”, 5”, 7” dan 9” tidak diperkenankan untuk digunakan
tanpa persetujuan dari Perusahaan. Peralatan harus dilengkapi dengan nozzel connection
yang sesuai dan apabila terdapat ukuran tidak standar maka disesuaikan dengan ukuran
terdekat.
Air intake dan exhaust pada mesin pembakaran dalam dan stack diluar lingkup spesifikasi.
2.2 BRANCH CONNECTION
Branch connection harus disesuaikan dengan tabel branch connection sebagaimana
ditunjukan pada Piping Material Specification Branch Connection.
3.
TABEL PENOMORAN PERPIPAAN
Skema penomoran berikut diterapkan pada system perpipaan pada proyek ini.
SISTIM PENOMORAN PERPIPAAN
XX - XXX - XXX - XXX - XXX - XXX
f
e
d
c
b
a
a.
b.
c.
d.
e.
f.
No Plant / Area (Lihat Tabel A)
Fluida (Lihat Tabel B)
No. Urut
Klasifikasi Pipa (Lampiran 1)
Ukuran Nominal
Simbol Tambahan (LihatTabel C)
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
MMR-SP-40-002-A4
Rev.
4
Tanggal
22-07-2022
Tabel A
No
00
01
02
03
PLANT / AREA
Umum
Utility Area / Perkantoran
Tangki / Pompa / Ruang Kontrol/
Fire Fighting
Dermaga
Tabel B
SIMBOL
PT
PD
P
S
K
F
MP
FW
UW
FF
FC
SW
RW
FLUIDA
Pertamax
Pertamina Dex
Pertalite
Solar
Kerosene
Fame
Multi Product
Fire Water
Utility Water
Fire Water With Foam Solution
Fire CO2
Service Water
Raw Water
Tabel C
SIMBOL
ST
ET
IS
IH
IC
KETERANGAN
Pemanas Uap
Pemanas Listrik
Isolasi Panas
Isolasi Pengaman/Safety
Internal Epoxy Coating
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SPESIFIKASI PIPING DAN KELAS MATERIAL
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Tanggal
22-07-2022
8 of 14
LAMPIRAN – 1
TABEL PIPING CLASS
Piping
Class
Pressure
Rating
Pressure
Design
(Kg/cm2-g)
Design
Temp
˚C
Corrosion
Allowance
(mm)
Material
Service
Description
A1A
ASME
150# RF
18
60
3
Carbon Steel
P, PD, PT,
S, K, MP,
FW
S1A
ASME
150# RF
15
60
0
Stainless Steel
F
F1A
ASME
150# RF
18
60
VTA
FRP
FW
4
*) Sistem perpipaan untuk sirkulasi air laut area sea water pump menggunakan material nonmetallic yang reliable untuk air laut dengan design fittings, flanges, dan valves yang sesuai dengan
standard yang berlaku.
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
MMR-SP-40-002-A4
Rev.
4
Tanggal
9 of 14
22-07-2022
LAMPIRAN – 2
DESIGN CODE
ASME B31.3
ITEM
PIPE
DESIGN
PRESSURE
(Kg/cm2-g)
SERVICE
PL, PX, S,
BS, MP,
FW, SW
18
SIZE
FROM
TO
1/2
1 1/2
2
FITTING
SOCKOLET
WELDOLET
3
16
1/2
12
20
1 1/2
2
20
1/2
1 1/2
2
3
1/2
1/2
6
1 1/2
1 1/2
2
24
BLIND FLANGE
1/2
24
CAP
1/2
1 1/2
2
10
PIPE NIPPLE
FLANGE
DESIGN TEMP
(˚C)
60
MATERIAL
FLANGE
CLASS
Carbon Steel
150# RF
SPECIFICATION
API 5L-B/A106-B SMLS PE SCH 80
API 5L-B/A106-B SMLS BE SCH 80
API 5L GR B ERW BE SCH 40
API 5L GR B ERW BE SCH STD
A105 CL 3000# SW
A234 GR WPB BW,
THICKNESS MATCH TO PIPE
A105 CL 3000#
A105 SCH 80 BW
A105 SCH STD BW
API 5L-B SMLS 100 MM SCH 80
A105 ANSI CL 150# RF SW SCH 80
A105 ANSI CL 150# RF WN,
SCH MATCH TO PIPE
A105 ANSI CL 150# RF
CS, A105 CL 3000#, SW/NPT-M
SEAMLESS, CS, A 234 WPB, BW
SPIRAL WOUND, SS304 INNER &
OUTER RING, FLEXIBLE
GRAPHITE FILLER,
CL 150# RF 4.5 MM THK
A193 GR. B7 STUD BOLT, A194
GR. 2H NUT, FLUOROCARBON
COATED
CA
CLASS
(mm)
3
A1A
STANDARD
NOTE
ASME B36.10M
ASME B16.9
ASME B16.11
ASME B16.25
MSS SP-97
MSS SP-97
MSS SP-97
ASME B36.10M
ASME B16.5
ASME B16.5
ASME B16.5
ASME B16.11
ASME B1.20.1
ASME B1`6.9
GASKET
1/2
24
ASME B16.20
BOLT AND NUT
1/2
24
COUPLING
1/2
1 1/2
A105 CL 3000# SW
ASME B16.11
PLUG
1/2
1 1/2
CS, A 105, CL 3000#, NPT-M
ASME B1.20.1
ASME B18.2.1
ASME B18.2.2
ASME B1.1
4
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
MMR-SP-40-002-A4
Rev.
4
DESIGN
CODE
SERVICE
ASME
B31.3
PL, PX, S,
BS, MP, FW,
SW
ITEM
GATE
VALVE
BALL
VALVE
GLOBE
VALVE
CHECK
VALVE
Tanggal
DESIGN
PRESSURE
DESIGN TEMP
(Kg/cm2-g)
(˚C)
18
60
SIZE
FROM
TO
1/2
1 1/2
2
20
1/2
1 1/2
2
20
1/2
1 1/2
2
12
2
12
10 of 14
22-07-2022
MATERIAL
FLANGE
CLASS
Carbon Steel
150# RF
CA
CLASS
(mm)
3
A1A
SPECIFICATION
STANDARD
NOTE
A 105 CL 800# SW/NPT-F
BB, OS & Y, RS
A 216 GR WCB CL 150#, RF
BB, OS & Y, RS
CS, A 105 CL, 800# SW/NPT-F, Full
Bore, Floating Ball , Lever Operated
CS, A216 GR WCB CL 150#, RF, Full
Bore, Trunnion Ball
CS, A 105 CL 800# SW/NPT-F
BB, OS & Y
A 216 GR WCB CL150# RF
BB, OS & Y
CS, A216 GR WCB CL, 150# RF,
Bolted Bonnet Swing Check Type
API 602/
ASME B 16.34
API 600/
ASME B 16.34
API 608/6D
ASME B 16.34
API 608/6D
ASME B 16.34
ASME B 16.34
ASME B 16.34
API 594/
ASME B 16.34
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
MMR-SP-40-002-A4
Rev.
DESIGN CODE
ASME B31.3
ITEM
PIPE
4
DESIGN
PRESSURE
(Kg/cm2-g)
SERVICE
FAME
15
SIZE
FROM
Tanggal
DESIGN TEMP
(˚C)
60
MATERIAL
FLANGE
CLASS
Stainless Steel
150# RF
SPECIFICATION
TO
1/2
1 1/2
11 of 14
22-07-2022
4
CA
(mm)
0
S1A
STANDARD
NOTE
3
1/2
12
1 1/2
2
12
SOCKOLET
WELDOLET
1/2
2
1 1/2
12
PIPE NIPPLE
1/2
1 1/2
FLANGE
1/2
1 1/2
2
12
BLIND FLANGE
1/2
24
A312-TP304 SMLS PE SCH 80S
A312-TP304 SMLS BE SCH 80S
A312-TP304 WELD BE SCH 40S
A182-F304 CL 3000# SW
A403-WP304 BW
THICKNESS MATCH TO PIPE
A182-F304 CL 3000# SW
A182-F304 SCH 40S BW
A312-TP304 SMLS 100MM
SCH 80S
A182-F304 ANSI CL 150# RF SW
SCH 80S
A182-F304 ANSI CL 150# RF WN,
SCH MATCH TO PIPE
A182-F304 ANSI CL 150# RF
CAP
1/2
1 1/2
A182-F304 CL 3000#, SW/NPT-M
2
10
A403-WP304 SCH 40S BW
ASME B16.20
2
FITTING
CLASS
ASME B36.19M
ASME B16.9
ASME B16.11
ASME B16.25
MSS SP-97
MSS SP-97
ASME B36.19M
ASME B16.5
ASME B16.5
ASME B16.5
ASME B16.11
ASME B1.20.1
ASME B16.9
GASKET
1/2
24
SPIRAL WOUND, SS304 INNER &
OUTER RING, FLEXIBLE
GRAPHITE FILLER,
CL 150# RF 4.5 MM THK
BOLT AND NUT
1/2
24
A193 GR. B8 STUD BOLT, A194
GR. 8 NUT
ASME B18.2.1
ASME B18.2.2
ASME B1.1
COUPLING
1/2
1 1/2
A182-F304 CL 3000#, SW
ASME B16.11
PLUG
1/2
1 1/2
A182-F304 CL 3000#, NPT-M
ASME B1.20.1
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
MMR-SP-40-002-A4
Rev.
4
DESIGN
CODE
SERVICE
ASME
B31.3
FAME
ITEM
GATE
VALVE
BALL
VALVE
GLOBE
VALVE
CHECK
VALVE
.
Tanggal
DESIGN
PRESSURE
DESIGN TEMP
(Kg/cm2-g)
(˚C)
15
60
SIZE
FROM
TO
1/2
1 1/2
2
20
1/2
1 1/2
2
16
1/2
1 1/2
2
12
2
12
12 of 14
22-07-2022
MATERIAL
FLANGE
CLASS
Stainless
Steel 150#
RF
SPECIFICATION
A182-F304 CL 800# SW/NPT-F
BB, OS & Y, RS
A351-CF8 CL 150#, RF
BB, OS & Y, RS
A182-F304 CL 800# SW/NPT-F, Full
Bore, Floating Ball , Lever Operated
A351-CF8 CL 150#, RF, Full Bore,
Trunnion BalL
A182-F304 CL 800# SW/NPT-F
BB, OS & Y
A351-CF8 CL150# RF
BB, OS & Y
A351-CF8 CL, 150# RF, Bolted
Bonnet Swing Check Type
CA
CLASS
(mm)
0
S1A
STANDARD
NOTE
API 602/
ASME B 16.34
API 600/
ASME B 16.34
API 608/6D
ASME B 16.34
API 608/6D
ASME B 16.34
ASME B 16.34
ASME B 16.34
API 594/
ASME B 16.34
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
MMR-SP-40-002-A4
Rev.
DESIGN CODE
ASME B31.3
ITEM
PIPE
FITTING
4
SERVICE
DESIGN
PRESSURE
(Kg/cm2-g)
SEA
WATER
18
SIZE
FROM
TO
1/2
1 1/2
2
16
1/2
1 1/2
2
16
1
116
GASKET
1/2
24
BOLT AND NUT
1/2
24
GATE VALVE
1/2
1 1/2
2
16
2
12
FLANGES
CHECK VALVE
Tanggal
22-07-2022
DESIGN TEMP
(˚C)
60
MATERIAL
FLANGE
CLASS
FRP
150# FF
SPECIFICATION
BRONZE PIPE, PE
GLASS FILAMENT REINFROCED
THERMOSETTING EPOXY OR
EPOXY VINYL ESTER RESIN PIPE
ACCORDANCE WITH ASTM D3567
Bronze CL 3000# SW
GLASS FILAMENT
WOUND/REINFROCED
THERMOSETTING EPOXY OR
EPOXY VINYL ESTER RESIN
COUPLINGS
FLAT FACE FLANGE, MATERIAL
IDENTICAL TO PIPE MATERIAL,
DESIGNED TO BE BONDED TO
THE ADJACENT PIECE OF PIPE
OR FITTINGS ("BELL AND
SPIGOT) JOINT.
KROLL AND ZILLER GASKET
SHALL BE USED. THE EXACT
DIMENSION SHALL BE ADJUSTED
BASED ON THE REQUIRED
FLANGE DIAMETER AND CLASS.
A193 GR. B8 STUD BOLT, A194
GR. 8 NUT
GATE VALVE, B62 BODY, 800#,
THD, ASME B16.11, SB-SG-ISS,
SOLID WEDGE, BRONZE TRIM
A 216 GR WCB CL 150#, FF
BB, OS & Y, RS, BRONZE TRIM
CHECK VALVE, #150, CONN.
WAFER TO FF ASME B16.5,
SWING TYPE, FULL PORT,
BOLTED COVER, B62 BODY,
BRONZE TRIM
13 of 14
4
CA
CLASS
(mm)
VTA
F1A
STANDARD
NOTE
MATCH TO
ASME B36.19
ASME B16.9
ASME B16.11
ASME B16.25
ASME B16.5
ASME B16.20
ASME B16.5
ASME B18.2.1
ASME B18.2.2
ASME B1.1
API 602/
ASME B 16.34
API 600/
ASME B 16.34
API 594/
ASME B 16.34
SPESIFIKASI PIPING DAN KELAS MATERIAL
No. Dokumen
MMR-SP-40-002-A4
Rev.
4
Tanggal
22-07-2022
14 of 14
LAMPIRAN – 3
BRANCH SIZE
HEADER SIZE
½
¾
1
1½
2
3
4
6
8
10
12
14
16
18
20
24
24
20
ST
ST
ST
ST
W
W
W
W
W
W
RT
RT
RT
RT
RT
T
ST
ST
ST
ST
W
W
W
W
W
RT
RT
RT
RT
RT
T
1
1
¾ ½
½
ST ST ST ST ST ST ST ST ST ST RT RT RT T
ST ST ST ST ST ST ST ST ST ST RT RT T
ST ST ST ST ST ST ST ST ST ST RT T
ST ST ST ST ST ST ST ST ST RT T
W W W W W W W RT RT T
W W W W W W RT RT T
W W W W W RT RT T
W W W RT RT RT T
W RT RT RT RT T
RT RT RT RT T
RT RT RT T
RT RT T
RT T
T
18
16
Note:
T
RT
W
ST
: Tee
: Reducing Tee
: Weldolet
: Sockolet
14
12
10
8
6
4
3
2