TO 1C-130H-2-61FI-00-1 TECHNICAL MANUAL FAULT ISOLATION ORGANIZATIONAL MAINTENANCE PROPELLERS USAF SERIES ALL C-130 AIRCRAFT ATOS/DLDSS BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without the specific authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individual or corporate rights originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written approval of the originating United States agency. DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and US DoD contractors only (Administrative or Operational Use) (1 February 2002). Other requests for this document shall be referred to 580 ACSG/GFEAH, Robins AFB, GA 31098. WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title 50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25. HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of the contents or reconstruction of the document. Published under authority of the Secretary of the Air Force 1 FEBRUARY 2002 CHANGE 7 - 1 DECEMBER 2008 TO 1C-130H-2-61FI-00-1 INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES. LIST OF EFFECTIVE PAGES NOTE: The portion of the text affected by the changes is indicated by a vertical line in the outer margins of the page. Changes to illustrations are indicated by miniature pointing hands. Dates of issue for original and changed pages are: Original.......................0 ......1 February Change........................1 ....15 February Change........................2 ....... 15 August Change........................3 ....... 1 January 2002 2003 2003 2004 Change........................4 ....15 February Change........................5 ....15 February Change........................6 ...... 15 October Change........................7 .....1 December 2004 2006 2006 2008 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 694, CONSISTING OF THE FOLLOWING: Page No. *Change No. Title.................................... 7 A - B................................... 7 C Blank.............................. 4 i - iii ....................................1 iv Blank ............................. 0 v - vi ....................................1 vii - viii ...............................0 1-1 - 1-4 ............................. 0 2-1 - 2-5 ............................. 0 2-6 Blank ............................0 2-7 - 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LIST OF EFFECTIVE PAGES (CONT) Page No. 4-175 4-176 4-177 4-178 4-179 4-180 4-181 4-182 4-183 4-184 4-185 4-186 4-187 4-188 4-189 4-190 4-191 4-192 *Change No. Page No. *Change No. Page No. *Change No. Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 Added....................... 1 Blank Added ........... 1 *Zero in this column indicates an original page Change 7 B/(C blank) TO 1C-130H-2-61FI-00-1 TABLE OF CONTENTS Section/Paragraph Page LIST OF TABLES ............................................................................................................................ ii LIST OF SCHEMATIC DIAGRAMS ............................................................................................. iii INTRODUCTION ..............................................................................................................................v Purpose ...........................................................................................................................................v Usefulness ......................................................................................................................................v Safety ..............................................................................................................................................v Arrangement ..................................................................................................................................v Special Instructions for Open Circuit Breakers..........................................................................v Special Instruction for Shielded Wires ........................................................................................v Conditions Not Covered By This Manual....................................................................................v Abbreviations and Symbols ..........................................................................................................v Effectivity ..................................................................................................................................... vi Using This Publication................................................................................................................ vi I GENERAL 1-1 1-2 1-3 1-4 INFORMATION......................................................................................................... 1-1 General ..................................................................................................................... 1-1 Fault Reporting Manual (FRM) ............................................................................. 1-1 Fault Isolation Manual (FIM) ................................................................................ 1-1 Special Tools and Test Equipment Required for Fault Isolation ........................ 1-4 II PROPELLER ASSEMBLY ........................................................................................................... 2-1 2-1 General ..................................................................................................................... 2-1 2-2 Malfunction Index.................................................................................................... 2-1 2-3 Numeric Fault Code Indexes .................................................................................. 2-1 2-4 Preparation Procedures........................................................................................... 2-5 2-5 Fault Isolation Diagrams ...................................................................................... 2-15 III SYNCHROPHASER SYSTEM ..................................................................................................... 3-1 3-1 General ..................................................................................................................... 3-1 3-2 Malfunction Index.................................................................................................... 3-1 3-3 Numeric Fault Code Index ..................................................................................... 3-1 3-4 Preparation Procedures........................................................................................... 3-2 3-5 Fault Isolation Diagram........................................................................................ 3-13 IV SYNCHROPHASER SYSTEM (AIRPLANES MODIFIED BY TO 1C-130-1731).................... 4-1 4-1 General ..................................................................................................................... 4-1 4-2 Malfunction Index.................................................................................................... 4-1 4-3 Numeric Fault Code Index ..................................................................................... 4-1 4-4 Preparation Procedures........................................................................................... 4-3 4-5 Fault Isolation Diagram........................................................................................ 4-16 Change 1 i TO 1C-130H-2-61FI-00-1 LIST OF TABLES Section Number II 2-1 Propeller Malfunctions ........................................ 6110F01, 6110N01, 6110P01, 6110W01 ..............2-1 II 2-2 Propeller System Fault Codes ............................ 6110001 - 6110008...............2-1 II 2-3 Propeller Feather System Fault Codes .............. 6110010 - 6110017...............2-3 II 2-4 Negative Torque Signal System Fault Codes.... 6110020 - 6110024...............2-3 II 2-5 Propeller Low Fluid Warning System Fault Codes (Airplanes Prior to AF92-0547 and AF92-3021 Through AF92-3024)..................... 6110030 - 6110034...............2-4 II 2-6 Propeller Low Fluid Warning System Fault Codes (Airplanes AF92-0547 Through AF92-2104 and AF92-3281 and Up) ............... 6110030 - 6110034...............2-5 III 3-1 Synchrophaser System Malfunctions ................. 6120S01 ................................3-1 III 3-2 Synchrophaser System Fault Codes................... 6120001 - 6120014...............3-1 IV 4-1 Synchrophaser System Malfunctions (Airplanes Modified by TO 1C-130-1731) ............. 6120S01 ................................4-1 IV 4-2 Synchrophaser System Fault Codes (Airplanes Modified by TO 1C-130-1731) ............. 6120001 - 6120014...............4-1 ii Change 1 Title Fault Codes Page TO 1C-130H-2-61FI-00-1 LIST OF SCHEMATIC DIAGRAMS Number Title Page 2-6 Beta Indication Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024) ............................................................ 2-251 2-7 Beta Indication Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) .............................................. 2-253 2-8 Negative Torque Signal System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024, Except MC-130H Airplanes)......................................................................................................... 2-255 2-9 Negative Torque Signal System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) ........................... 2-257 2-10 Negative Torque Signal System Electrical Schematic Diagram (MC-130H Airplanes) .......................................................................................................................... 2-259 2-11 Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024)......................................... 2-261 2-12 Propeller Feather System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) ........................... 2-277 2-13 Propeller Low Fluid Warning System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024) .............. 2-285 2-14 Propeller Low Fluid Warning System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)............... 2-289 2-15 In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095, AF92-2104, and AF93-1036 and Up) .............................................................................. 2-291 3-6 Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024)......................................... 3-167 3-7 Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547, Through AF92-2104, and Airplanes AF92-3281 and Up) ............................................. 3-177 3-8 Synchrophaser Adapter Unit Electrical Schematic Diagram .......................................... 3-187 3-9 Synchrophaser System Simplified Electrical Schematic Diagram .................................. 3-191 3-10 In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095, AF92-2104, and AF93-1036 and Up) .............................................................................. 3-193 4-6 Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024)......................................... 4-169 4-7 Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104, and Airplanes AF92-3281 and Up) ............................................. 4-177 4-8 Synchrophaser System Simplified Electrical Schematic Diagram .................................. 4-187 4-9 In-line Disconnects Location Diagram (Airplanes Prior to AF92-1094 and AF92-3021 Through AF92-3024) ..................................................................................... 4-189 4-10 In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095, AF92-2104, and AF93-1036 and Up) .............................................................................. 4-191 Change 1 iii/(iv blank) TO 1C-130H-2-61FI-00-1 INTRODUCTION PURPOSE. This publication contains fault isolation procedures for subsystems/modes of operation of the C-130 propeller system. USEFULNESS. The effectiveness of this publication shall, to a large extent, depend upon active participation in the program by operations and maintenance personnel who use the Fault Isolation Manual. User feedback is the most important factor if the manual is to be maintained upto-date. Use the AFTO Form 22 system to recommend new and/or improved data for incorporation in this publication. SAFETY. Fault isolation procedures in this publication are a guide for troubleshooting and are brief and concise. Comply with Warnings and Cautions to prevent accidental injury or damage. Always turn off the external power selector switch (located on the overhead panel) while opening any overhead panel. Refer to the maintenance manuals (Job Guides) for repair and replacement procedures - always bring the airplane to a safe condition before repair or replacement. ARRANGEMENT. This publication contains Section I - General Information, Section II - Propeller Assembly, Section III - Synchrophaser System and Section IV - Syncrophaser System (Airplanes modified by TO 1C-130-1731). Refer to the Table of Contents when a specific paragraph needs to be located. Placarding differences between airplane models are separated in the text by a slash. SPECIAL INSTRUCTIONS FOR OPEN CIRCUIT BREAKERS. When a tripped circuit breaker is encountered, use TO 1C-130(A)H-2-13, TO 1C-130(A)U-2-13, TO 1C-130H-2-13, TO 1C-130H-214, TO 1C-130B-2-13, TO 1C-130(M)E-2-13, or TO 1C-130(M)H-2-13 to identify circuits which are on the load side of the circuit breaker. Isolate these circuits by removing electrical plugs, switching circuit functions (by changing switch positions), or removing power from the applicable circuit by opening other circuit breakers. Close the tripped circuit breaker. If the circuit breaker trips again, either the airplane wiring is shorted or the circuit breaker is bad; isolate and repair as required. If the circuit breaker remains closed, observe it and bring back on line individual circuits one at a time; when the circuit breaker now trips, the component being brought on line is bad or there may be a bent pin in its plug or connector. Repair the plug or connector or replace the component as required. Perform an operational checkout of the system following the repair action. SPECIAL INSTRUCTION FOR SHIELDED WIRES. If a synchrophaser malfunction is encountered where it is suspected that the operation of on-airplane equipment (such as UHF or VHF radio) is the cause, it is possible that a defective wiring shield is allowing a false signal to be received by the synchrophaser. First, verify that the suspected equipment is functioning properly and its associated wiring is routed properly and intact. If the fault persists, refer to figure 3-6 or 3-7/46 or 4-7 and determine that the wire shields for the synchrophaser wiring are intact. CONDITIONS NOT COVERED BY THIS MANUAL. The instructions in this manual represent planned action for conditions normally encountered during maintenance. It is almost impossible to account for maintenance difficulties that may be only occasionally encountered. Therefore, the use of local decisions for general repair practices, not involving safety of flight, is encouraged to avoid unnecessary delay when coverage in the manual is incomplete. Any variation from procedures shall be consistent with standard shop practices and shall not detract from overall efficiency and operation of the equipment. ABBREVIATIONS AND SYMBOLS. The following non-military-standard abbreviations, terms and symbols appear in this publication: Continuity Absence of an open circuit Change 1 v TO 1C-130H-2-61FI-00-1 ESS Essential FIM Fault isolation manual FLT ENGR Flight engineer FRM Fault reporting manual FUS STA (FS) Fuselage station GRD Ground Ground fault Measurable ground when there should be some resistance Hot fault Measurable voltage when there should be none LRU Line replaceable unit MACAWS Mode advisory caution and warning system NTS Negative torque signal SHT Sheet x Underline means lower-case pin letter Test point designation Temporary circuit interruption symbol (See para 1-3f(5)) In-line disconnect view identifier EFFECTIVITY. Time Compliance Technical Order (TCTO) information which affects fault isolation procedures is added to this publication at the same time the maintenance (Job Guide) manuals are revised. This is done in the form of a record of applicable time compliance technical orders. Only current TCTO are listed. A TCTO is deleted from the list when any of the following occurs: a. The equipment configuration to which the TCTO is applicable is no longer covered in the manual. b. The TCTO is rescinded. c. The TCTO is superseded or replaced. TCTO No. Title 1C-130-1731 Synchrophaser Interface Wiring Replacement TCTO Date USING THIS PUBLICATION. Figure i-1 explains how to use this publication whether a fault code is provided or not. Do not skip the preparation procedure. The preparation is necessary to prepare the airplane for fault isolation. vi Change 1 TO 1C-130H-2-61FI-00-1 Figure i-1. How to Use This Manual (Sheet 1 of 2) vii TO 1C-130H-2-61FI-00-1 Figure i-1. How to Use This Manual (Sheet 2) viii TO 1C-130H-2-61FI-00-1 Section I. GENERAL INFORMATION 1-1. GENERAL. The C-130 propeller system fault analysis concept is a troubleshooting method composed of two elements: the Fault Reporting Manual (FRM) and the Fault Isolation Manual (FIM). NOTE Ground maintenance crews may also use FRM procedures (contained in Section XX of TO 1C-130H-2-00FR-00-1 or Chapter 20 of TO 1C130(M)H-2-00FR-00-1) to gain the same results as described in the following paragraph. 1-2. FAULT REPORTING MANUAL (FRM). Flight crews use FRM methods to inform maintenance personnel about malfunctions the flight crews encounter. As directed by the FRM procedures, the flight crew makes checks and observations to help isolate the malfunction. Questions that deal with symptoms and conditions occurring at the time of the failure are answered. The result is a peculiar fault code which represents those specific symptoms and conditions accompanying the malfunction. In order that each fault code may be identified and continuity made possible between the fault reporting manual (FRM) and the fault isolation manual (FIM), a seven-digit numeric code is assigned to each fault. The first two digits identify the system in which the fault occurred; the next two digits represent the subsystem in which that fault occurred; the remaining three digits are the numerical identification assigned to each fault. System and subsystem identification are assigned in accordance with Specification MIL-M83495. This number and the discrepancy (symptoms) are then entered in the AFTO Form 781A along with any additional details that will be helpful. Using the Fault Isolation Manual, maintenance personnel interpret the fault code and plan maintenance action that allows them to start the fault isolation routine at some block other than block 1. The blocks which are skipped over would normally be used to determine the symptoms and conditions represented by the fault code. Troubleshooting becomes more accurate, and less time and effort is required. 1-3. FAULT ISOLATION MANUAL (FIM). Maintenance personnel use FIM procedures to isolate faults for a system, a functional mode, or a specific failure indication. The procedures are based on a process of elimination; the parts of a system/malfunction are tested in a logical sequence until a specific line replaceable unit (LRU) failure or a wiring fault is found. This eliminates the guesswork replacement of components which are operating properly. a. Contents. Contents of each section of the FIM are: (1) Malfunction indexes. (2) Fault code indexes. (3) Preparation procedures to be performed prior to fault isolation. (4) Fault isolation diagrams (the actual troubleshooting procedures). (5) Locator illustrations for hardware referenced in the fault isolation diagrams. (6) Schematic diagrams. b. Malfunction Indexes. The malfunction indexes list malfunctions according to the system and/or mode of operation when the failure occurred, and also contain the alphanumeric fault code. These indexes are to be used when the malfunction occurs during ground maintenance or when the flight crew did not provide a numeric fault code. When using these indexes, troubleshooting always begins at block 1 of the specified fault isolation diagram. 61-00-00 1-1 TO 1C-130H-2-61FI-00-1 c. Fault Code Indexes. The fault code indexes list all applicable numeric fault codes in numerical order. Each fault code represents a peculiar malfunction and its associated symptoms which could be encountered by the flight crew. A figure and block number reference for each code tells where to go in the fault isolation diagram to start the actual troubleshooting. All assigned fault code numbers between 6110001 and 6120999 represent propeller assembly and synchrophaser system failures, and are subdivided as follows: SYSTEM/FAILURE ASSIGNED FAULT CODE RANGE Propeller system 6110001-6110008, 6110P01 Propeller feather system 6110010-6110017, 6110F01 Negative torque signal system 6110020-6110024, 6110N01 Propeller low fluid warning system 6110030-6110034, 6110W01 Synchrophaser system 6120001-6120014, 6120S01 d. Preparation Procedures. Each procedure is contained in a separate figure which uses pictures and words to simplify preparation. When required, preparation procedures must be performed to condition the airplane before starting the actual troubleshooting. Each malfunction and fault code index entry specifies the preparation (if required) to be performed. e. Fault Isolation Procedures. In order to be brief and concise, fault isolation procedures do not include detailed instructions necessary to gain access to components, to disconnect or connect electrical connectors, or to close panels/covers following troubleshooting. Always backtrack through the fault isolation diagram and remove any jumpers, reconnect plugs and hydraulic lines, and reinstall relays, access panels, and other removed components. All maintenance procedures must be properly performed (refer to the applicable Job Guide manual when a problem or question about maintenance procedures arises). The Job Guide manuals also contain replacement procedures to be used when troubleshooting determines the bad component or LRU. Always bring the airplane to a safe condition before replacing specified components. Wiring problems will require the use of TO 1C-130H-2-13, TO 1C-130H-2-14, TO 1C-130B-2-13, TO 1C130(M)E-2-13, or TO 1C-130(M)H-2-13. f. Fault Isolation Diagrams. The fault isolation diagrams follow the preparation procedures (within a section). The fault isolation diagrams are entered at a point designated by the fault code index or malfunction index. From the point of entry, a series of instructions, questions, and answers lead the mechanic to a defective component or circuit fault. To locate components, a facing illustration is provided. Switch positions shown on these illustrations do not necessarily represent the mode of operation; therefore change switch positions only when specified in the troubleshooting blocks. (1) Flow Sheets. Each flow sheet of a fault isolation diagram contains either two or three columns of blocks. The right column always contains rectangular blocks which state the repair action to be accomplished. The remaining blocks are hexagons that always contain a question to be answered. If the answer to the question is yes, follow the YES arrow to the next block. If the answer to the question is no, follow the NO arrow to the next block. When the arrow refers to another sheet of the figure, always go to the upper left block on the specified sheet. (2) Blocks. The blocks within a fault isolation diagram are numbered consecutively with the block number appearing in the upper left corner of each block. Block number 1 is at the upper left corner of sheet 1 of each figure. The block numbers go down the page, then to the top block in the next column to the right. Additional sheets of a figure continue the number 61-00-00 1-2 TO 1C-130H-2-61FI-00-1 sequence in the same manner until every block in the figure is numbered (there are never two blocks in the same figure with the same number). (3) Fault Codes. Any number in the upper right corner of a block is the fault code. Most blocks will not have a fault code in them, and a few will contain two or more fault codes. These numbers are used to make sure troubleshooting starts at the block number specified in the fault code index. (4) Test Points. A block may contain a test point symbol ( ) as an aid in troubleshooting when an electrical measurement is specified. A note identifies the schematic diagram on which the test point is located. The test points on a schematic diagram show the functional location of the measurement being made. Test point number 1 is always near the upper left corner of the schematic diagram. Test points 2 and up then generally go around the diagram in a clockwise rotation. A single test point reference for voltage measurements means that the voltage is referenced to airplane ground. (5) Circuit Interruption Symbol. A lightning bolt within a circle at the top of a block is a circuit interruption symbol ( ). Its presence means that a live circuit may be temporarily broken to gain access to an electrical measurement point. Circuit breaker(s) or switch(es) feeding the circuit under test are identified elsewhere on the page. If different circuit breaker(s) or switch(es) apply to different blocks on a page, a delta number (example, 1 ) will be added to the circuit interruption symbol. When the symbol appears in a block, open the appropriate circuit breaker(s) or change switch positions before proceeding; break the circuit (remove relay, disconnect plug, etc., specified in the block); then close the circuit breaker(s) or switch(es) before making the electrical measurement specified in the block. (6) Figure References. A figure reference in a rectangular block identifies the electrical schematic diagram that represents the circuit or wiring to be repaired. If a circuit or wiring fault is encountered, refer to TO 1C-130H-2-13, TO 1C-130H-2-14, TO 1C-130B-2-13, or TO 1C130(M)E-2-13, or TO 1C-130(M)H-2-13 to determine actual wire routing. (7) Effectivity. Airplane delivery schedules and/or modifications can result in mixed fleet configurations. Sometimes, different FIM diagrams, or different paths on a FIM diagram, must be utilized to account for configuration differences. When necessary, the FIM diagram is annotated by model number, tail number, or TCTO incorporation statement to distinguish configuration differences. FIM diagrams not annotated apply to all airplanes. (8) Index Numbers. Index numbers on locator illustrations generally start with number 1 at the upper left corner of the page, and go clockwise around the page. Appropriate directions (forward, aft, inboard, outboard, etc.) and references (fuselage station numbers, etc.) appear near each view on the illustration when the orientation is questionable. g. Schematic Diagrams. Schematic diagrams are grouped at the end of each section. h. In-line Disconnects. The wing leading and trailing edge disconnects, the center wing tunnel disconnects, the wheelwell disconnects, and the aft fuselage disconnects are not specifically troubleshot in the fault isolation diagrams. These disconnects are shown on the schematic diagrams. An In-line Disconnect Locator figure at the end of each applicable section shows the location of these disconnects. A hex flag ( ) appears adjacent to the affected reference designators on the applicable schematic diagrams. These hex flags are keyed to the views in the locator figure that show that particular in-line disconnect. 61-00-00 1-3 TO 1C-130H-2-61FI-00-1 1-4. SPECIAL TOOLS AND TEST EQUIPMENT REQUIRED FOR FAULT ISOLATION. Nomenclature AN type designation or part No. Alternate Use and application Synchrophaser system test set AD33480-2 Equivalent Propeller-related measurements Multimeter AN/PSM-37( ) Equivalent Measure voltages and resistances 28 VDC light Local manufacture Equivalent Test 28 VDC circuits under load Shim (0.225 inch thick) Local manufacture Equivalent Actuate NTS linkage 61-00-00 1-4 TO 1C-130H-2-61FI-00-1 Section II. PROPELLER ASSEMBLY 2-1. GENERAL. The fault isolation material in this section is used for troubleshooting any propeller system malfunction excluding the synchrophaser system. Contents of this section include a malfunction index, fault code indexes, preparation procedures to be performed prior to fault isolation, fault isolation diagrams (the actual troubleshooting procedures), locator illustrations for hardware referenced in the fault isolation diagrams, and schematic diagrams. 2-2. MALFUNCTION INDEX. The malfunction index (table 2-1) is used when a malfunction is encountered during ground maintenance and no numeric fault code was determined from the FRM diagram, when no numeric fault code was provided by the flight crew, or when the flight crew only provided an alphanumeric fault code. Malfunctioning systems/modes of operation are listed in the left column of the table. The middle column contains the alphanumeric fault code, while the right column identifies the preparation and fault isolation figures for troubleshooting. Table 2-1. Propeller Malfunctions *Alphanumeric fault code Malfunction Fault isolation reference 1. Propeller system malfunction 6110P01 Perform figure 2-1, Preparation A, then go to figure 2-4, block 1. 2. Propeller feather system malfunction 6110F01 Perform figure 2-1, Preparation A, then go to figure 2-4, block 1. 3. Negative torque signal system malfunction 6110N01 Perform figure 2-1, Preparation A, then go to figure 2-4, block 1. 4. Propeller low fluid warning system malfunction 6110W01 Perform figure 2-3, Preparation C, then go to figure 2-5, block 1. * If provided by flight crew 2-3. NUMERIC FAULT CODE INDEXES. All assigned numeric FRM fault codes for the propeller assembly are listed in tables 2-2 through 2-6. Fault codes are listed in numerical order in the left column of each table. The middle column contains the AFTO Form 781A report and lists symptoms and conditions actually observed by the flight crew while performing the FRM procedure. The right column identifies the preparation and fault isolation figures for troubleshooting. Table 2-2. Propeller System Fault Codes Fault code 6110001 AFTO Form 781A report Propeller/engine No. (1)(2)(3)(4) has excessive vibration as indicated by (engine condition lever) (throttle) (visual) indication. Fault isolation reference No preparation required. Go to figure 2-4, block 537. 61-10-00 2-1 TO 1C-130H-2-61FI-00-1 Table 2-2. Propeller System Fault Codes - Continued Fault code AFTO Form 781A report 6110002 Beta indicator light No. (1)(2)(3)(4) failed to come on in (bright)(dim)(both bright and dim) modes when throttle was retarded below FLIGHT IDLE/FLT IDLE gate. Fault isolation reference Perform figure 2-1, Preparation A, then go to figure 2-4: Airplanes prior to AF92-0547 and AF923021 through AF92-3024: block 74 for bright mode failure block 131 for dim mode failure block 80 for both modes failure Airplanes AF92-0547 through AF92-2104 and AF92-3281 and up: block 76 for bright mode failure block 19 for dim mode failure block 87 for both modes failure 6110003 Propeller No. (1)(2)(3)(4) low pitch was slow or stop did not retract when throttle was placed to GROUND IDLE/GND IDLE as indicated by lack of torque decrease. Perform figure 2-1, Preparation A, then go to figure 2-4, block 532. 6110004 No. (1)(2)(3)(4) flight idle torque spread is not within limits. No preparation required. Go to figure 2-4, block 47. 6110005 Engine No. (1)(2)(3)(4) RPM is not within flight manual limits in propeller governing range. RPM indicated __ percent with throttle at __ position. Perform figure 2-2, Preparation B. Start engines in accordance with TO 1C-130H2-71JG-00-1, 71-00-01; or TO 1C130(A)H-2-71JG-00-1, 71-00-10; and go to figure 2-4, block 52. 6110006 Symmetric engine torque exceeds 1000 inch-pounds for engines (1 and 4)(2 and 3) at maximum reverse setting. No preparation required. Go to figure 24, block 511. 6110007 Engine RPM is not within limits at maximum reverse setting. Fault is in engine or RPM indicating system. Go to TO 1C-130H-2-70FI-00-1-1, Section II, and continue troubleshooting. 6110008 Beta indicator light No. (1)(2)(3)(4) is on with throttle above FLIGHT IDLE/FLT IDLE gate. Perform figure 2-1, Preparation A, then go to figure 2-4, block 241. 61-10-00 2-2 TO 1C-130H-2-61FI-00-1 Table 2-3. Fault code Propeller Feather System Fault Codes AFTO Form 781A report Fault isolation reference 6110010 Propeller No. (1)(2)(3)(4) fails to go from maximum reverse to full feather in 25 seconds. Perform figure 2-1, Preparation A, then go to figure 2-4, block 39. 6110011 Propeller feather override button light/ FTHR light No. (1)(2)(3)(4) fails to go off at end of feather cycle. Replace propeller feather override button. 6110012 Propeller feather override button No. (1)(2)(3)(4) fails to pop out at end of feather cycle. Perform figure 2-1, Preparation A, then go to figure 2-4, block 302. 6110013 PROPELLER FEATHER OVERRIDE button light/FTHR light No. (1)(2)(3)(4) fails to come on during feather cycle. No preparation required. Go to figure 2-4, block 225 (airplanes prior to AF920547 and AF92-3021 through AF92-3024) or block 227 (airplanes AF92-0547 through AF92-2104 and AF92-3281 and up). 6110014 Propeller feather override button No. (1)(2)(3)(4) cycles during feather cycle. Perform figure 2-1, Preparation A, then go to figure 2-4, block 203. 6110015 Propeller feather override button No. (1)(2)(3)(4) fails to pull in during feather cycle. Perform figure 2-1, Preparation A, then go to figure 2-4, block 187. 6110016 Propeller No. (1)(2)(3)(4) fails to feather with engine condition lever. Propeller does feather with fire emergency handle. Perform figure 2-1, Preparation A, then go to figure 2-4, block 189. 6110017 Propeller No. (1)(2)(3)(4) fails to feather with engine condition lever or fire emergency handle. Perform figure 2-1, Preparation A, then go to figure 2-4, block 9 (airplanes prior to AF92-0547 and AF92-3021 through AF92-3024) or block 14 (airplanes AF920547 through AF92-2104 and AF92-3281 and up). Table 2-4. Negative Torque Signal System Fault Codes Fault code 6110020 AFTO Form 781A report FEATHER VALVE AND NTS CHECK light/NTS light No. (1)(2)(3)(4) is on during non-NTS/feather condition. Fault isolation reference Perform figure 2-1, Preparation A, then go to figure 2-4, block 6 (airplanes prior to AF92-0547 and AF92-3021 through AF92-3024) or block 13 (airplanes AF920547 through AF92-2104 and AF92-3281 and up). 61-10-00 2-3 TO 1C-130H-2-61FI-00-1 Table 2-4. Negative Torque Signal System Fault Codes - Continued Fault code AFTO Form 781A report Fault isolation reference 6110021 Engine No. (1)(2)(3)(4) exhibits excessive NTS indications in relation to other operating engines. Perform figure 2-1, Preparation A, then go to figure 2-4, block 372. 6110022 FEATHER VALVE AND NTS CHECK light/NTS light No. (1)(2)(3)(4) failed to come on when air start was accomplished. Perform figure 2-1, Preparation A, then go to figure 2-4, block 323. 6110023 FEATHER VALVE AND NTS CHECK light/NTS light No. (1)(2)(3)(4) failed to come on when engine condition lever was moved to FEATHER/FTR position. Perform figure 2-1, Preparation A, then go to figure 2-4, block 323. 6110024 FEATHER VALVE AND NTS CHECK light/NTS light No. (1)(2)(3)(4) failed to come on with FEATHER VALVE AND NTS CHECK switch in NTS position during engine shutdown. Perform figure 2-1, Preparation A, then go to figure 2-4, block 26 (airplanes prior to AF92-0547 and AF92-3021 through AF92-3024) or block 30 (airplanes AF920547 through AF92-2104 and AF92-3281 and up). Table 2-5. Propeller Low Fluid Warning System Fault Codes (Airplanes Prior to AF92-0547 and AF92-3021 Through AF92-3024) Fault code AFTO Form 781A report 6110030 (PROP LOW OIL QUANTITY master warning light) (and) (PROPELLER LOW OIL WARNING light No. (1)(2)(3)(4)) fail to go to selected bright/dim mode. Perform figure 2-3, Preparation C, then go to figure 2-5, block 189. 6110031 PROP LOW OIL QUANTITY master warning light fails to come on when PROPELLER LOW OIL WARNING light No. (1)(2)(3)(4) is on. Perform figure 2-3, Preparation C, then go to figure 2-5, block 160. 6110032 With known low propeller fluid quantity, PROPELLER LOW OIL WARNING light No. (1)(2)(3)(4) failed to come on. Perform figure 2-3, Preparation C, then go to figure 2-5, block 8. 6110033 PROP LOW OIL QUANTITY master warning light is on with PROPELLER LOW OIL WARNING lights off. Perform figure 2-3, Preparation C, then go to figure 2-5, block 93. 6110034 PROPELLER LOW OIL WARNING light No. (1)(2)(3)(4) came on. Perform figure 2-3, Preparation C, then go to figure 2-5, block 6. 61-10-00 2-4 Fault isolation reference TO 1C-130H-2-61FI-00-1 Table 2-6. Propeller Low Fluid Warning System Fault Codes (Airplanes AF92-0547 Through AF92-2104 and AF92-3281 and Up) Fault code 2-4. AFTO Form 781A report Fault isolation reference 6110030 PROP low oil warning light No. (1)(2)(3)(4) fails to go to selected bright/ dim mode. Fault is in MACAWS. Go to TO 1C-130H-2-33FI-00-1-2, Section IV, and continue troubleshooting. 6110032 With known low propeller fluid quantity, PROP low oil warning light No. (1)(2)(3)(4) failed to come on. Perform figure 2-3, Preparation C, then go to figure 2-5, block 22. 6110034 PROP low oil warning light No. (1)(2)(3)(4) came on. Perform figure 2-3, Preparation C, then go to figure 2-5, block 6. PREPARATION PROCEDURES. WARNING Improper or inadequate preparation of the airplane may result in injury to personnel and/or damage to the airplane. The applicable preparation procedures must be performed before starting troubleshooting. The preparation is referenced in the malfunction index and fault code indexes. Each procedure is contained in a figure that illustrates step-by-step actions to be taken to prepare the airplane for troubleshooting. 61-10-00 2-5/(2-6 blank) TO 1C-130H-2-61FI-00-1 Figure 2-1. Preparation A (Sheet 1 of 4) 61-10-00 2-7 TO 1C-130H-2-61FI-00-1 Figure 2-1. Preparation A (Sheet 2) 61-10-00 2-8 TO 1C-130H-2-61FI-00-1 Figure 2-1. Preparation A (Sheet 3) 61-10-00 2-9 TO 1C-130H-2-61FI-00-1 Figure 2-1. Preparation A (Sheet 4) 61-10-00 2-10 TO 1C-130H-2-61FI-00-1 Figure 2-2. Preparation B (Sheet 1 of 3) 61-10-00 2-11 TO 1C-130H-2-61FI-00-1 Figure 2-2. Preparation B (Sheet 2) 61-10-00 2-12 TO 1C-130H-2-61FI-00-1 Figure 2-2. Preparation B (Sheet 3) 61-10-00 2-13 TO 1C-130H-2-61FI-00-1 Figure 2-3. Preparation C 61-10-00 2-14 TO 1C-130H-2-61FI-00-1 2-5. FAULT ISOLATION DIAGRAMS. The fault isolation diagrams in this section are used for troubleshooting any propeller malfunction. When the flight crew uses a FRM fault code to report a malfunction, that number will be found in one of the fault code indexes. When no FRM fault code is available, the malfunction index identifies the figure to use for fault isolation. a. Arrangement. One fault isolation diagram is included for the propeller assembly and a second for the propeller low fluid warning system. Opposite each flow sheet of a fault isolation diagram is an illustration which shows the physical location of items referenced in individual fault isolation diagram blocks. Double-check these illustrations to verify the correct location when making an observation or measurement. Following the fault isolation diagrams are the electrical schematic diagrams. The schematic diagrams are laid out so that no portion of a diagram is covered up when folded out for use. Thus it is easy to concurrently locate components, circuits, and test points that are referenced on the fault isolation diagram. b. Using Troubleshooting Data. A thorough description of the fault isolation diagram and other troubleshooting data is provided in Section I. In addition, the Introduction contains an illustrated how-to-use figure for this section. Understand how to use the troubleshooting information before attempting to repair the airplane. 61-10-00 2-15 TO 1C-130H-2-61FI-00-1 1 6110F01, 6110N01, 6110P01 YES Is airplane equipped with BETA indicator lights (1)? 2 Is BETA indicator light on brightly? NO TO SHT 23 YES NO 3 Is airplane serial number AF920547 through AF92-2104 or AF92-3281 and up? YES TO SHT 5 NO 4 Momentarily place CAUTION LIGHTS switch (4) to DIM. Is BETA indicator light now on dimly? NO TO SHT 41 YES 5 Is FEATHER VALVE AND NTS CHECK light (3) off? NO 8 Replace FEATHER VALVE AND NTS CHECK switch (2). YES 6 6110020 Place FEATHER VALVE AND NTS CHECK switch (2) to VALVE. Is FEATHER VALVE AND NTS CHECK light (3) off? NO TO SHT 43 YES 7 Place FEATHER VALVE AND NTS CHECK switch to NTS. Is FEATHER VALVE AND NTS CHECK light off? NO TO SHT 53 YES TO SHT 3 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 1 of 172) 61-10-00 2-16 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 2) 61-10-00 2-17 TO 1C-130H-2-61FI-00-1 FROM SHT 1 9 6110017 CAUTION If PROPELLER FEATHER OVERRIDE button does not pop out 4 to 5 seconds after propeller blade movement stops, pull out manually to prevent damage to auxiliary pump motor. NO TO SHT 57 a. Place FEATHER VALVE AND NTS CHECK switch (3) to VALVE. b. Move ENGINE CONDITION lever (1) to FEATHER. Does PROPELLER FEATHER OVERRIDE button (2) pull in and remain in? YES 10 Did light in PROPELLER FEATHER OVERRIDE button come on? NO TO SHT 69 YES TO SHT 7 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 3) 61-10-00 2-18 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 4) 61-10-00 2-19 TO 1C-130H-2-61FI-00-1 FROM SHT 1 11 16 Is airplane prior to AF95-1001 or is torquemeter BETA legend (2) present on indicator? NO Swap torquemeter indicators. Does malfunction persist? YES NO 17 Remove and replace indicator. YES 18 Repair open circuit between torquemeter plug P3978 pin g and related Caution Advisory Panel plug P1725 pin. 12 a. Place the NORM/NVIS switch (8) to NORM. b. Momentarily place the BRIGHT/ DIM switch (7) to DIM. Is BETA indicator light (3) on dimly? 19 NO YES 13 6110020 NO Is NTS light (5) off? TO SHT 43 YES 14 6110017 CAUTION If propeller feather override button does not pop out 4 to 5 seconds after propeller blade movement stops, pull out manually to prevent damage to auxiliary pump motor. NO TO SHT 57 Move engine condition lever (1) to FTR. Does propeller feather override button (6) pull in and remain in? YES 15 NO Does FTHR light (4) come on? TO SHT 69 YES TO SHT 7 Figure 2-4. Propeller Assembly Malfunction (Sheet 5) 61-10-00 2-20 6110002 Fault is in MACAWS. Go to TO 1C-130H-2-33FI-00-1-2, Section IV, and continue troubleshooting. TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 6) 61-10-00 2-21 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 7) 61-10-00 2-22 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 8) 61-10-00 2-23 TO 1C-130H-2-61FI-00-1 FROM SHT 7 28 33 Did FTHR light (3) go off when propeller feather override button (5) popped out? NO Replace propeller feather override button. YES 29 NO Is BETA indicator light (2) off? TO SHT 75 YES 30 6110024 a. If troubleshooting fault code 6110024A, open FEATHER PUMP MOTOR PHASE A,B,C circuit breakers (8). b. If troubleshooting fault code 6110024A, move engine condition lever (6) to FTR. Is NTS light (4) on? NO TO SHT 109 YES 31 Move engine condition lever to GND STOP. Is NTS light on? NO TO SHT 131 YES 32 a. Move throttle (7) to FLT IDLE position (bottom of FLT IDLE gate). b. Hold engine condition lever in AIR START until propeller blades (1) stop moving. Does propeller move from feather to low pitch stop position? NO TO SHT 141 YES TO SHT 13 Figure 2-4. Propeller Assembly Malfunction (Sheet 9) 61-10-00 2-24 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 10) 61-10-00 2-25 TO 1C-130H-2-61FI-00-1 FROM SHT 7 34 Place FEATHER VALVE AND NTS CHECK switch (5) to NTS. Is FEATHER VALVE AND NTS CHECK light (4) on? NO TO SHT 123 YES 35 Move ENGINE CONDITION lever (3) to GROUND STOP. Is FEATHER VALVE AND NTS CHECK light on? NO TO SHT 125 YES 36 a. Close FEATHER PUMP MOTOR PHASE A, B, C/ 2 FEATHER PUMP MOTOR circuit breakers (6). b. Move THROTTLE (2) to FLIGHT IDLE position (bottom of FLIGHT IDLE gate). c. Hold ENGINE CONDITION lever in AIR START until propeller blades (1) stop moving. Does propeller move from feather to low pitch stop position? NO TO SHT 141 YES TO SHT 13 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 11) 61-10-00 2-26 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 12) 61-10-00 2-27 TO 1C-130H-2-61FI-00-1 FROM SHT 9 OR 11 37 CAUTION Do not move throttle and do not move engine condition lever toward FEATHER/FTR position while shim is installed. Damage to propeller assembly could result. NO TO SHT 147 a. Gain access and insert a 0.225-inch thick shim between engine NTS plunger (1) and engine negative torque bracket/lever adjustment screw (2). b. 1 2 3 Place FEATHER VALVE AND NTS CHECK switch (5) to VALVE. c. Hold engine condition lever (7) in AIR START. Did propeller blades (8) move toward feather position? YES 38 a. Remove shim. b. Hold engine condition lever in AIR START until propeller blades stop moving. Did propeller blades move to flight idle position? 42 40 NO Inspect NTS linkage to and through valve housing assembly cover (3) for evidence of binding. Is any binding observed? Repair or replace linkage as reYES quired or replace valve housing assembly cover as required in accordance with TO 1C-130H2-61JG-20-1, 61-20-02. NO YES 43 Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 39 6110010 a. Move throttle (6) to MAX REVERSE/MAX RVS. b. Hold engine condition lever (7) in AIR START until propeller blades (8) stop moving. c. Pull fire emergency handle (4) for propeller under test while observing propeller blades. Does propeller feather within 25 seconds? NO 41 Did propeller blades move toward feather position? NO TO SHT 149 YES YES TO SHT 15 TO SHT 87 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 MC-130E airplanes. 3 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 13) 61-10-00 2-28 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 14) 61-10-00 2-29 TO 1C-130H-2-61FI-00-1 FROM SHT 13 44 a. Connect synchrophaser system test set in accordance with Preparation B. b. Start engine under test and symmetrical engine in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10; or TO 1C-130(A)H-271JG-00-1, 71-00-10. c. Perform torquemeter calibration in accordance with TO 1C-130H2-77JG-00-1, 77-10-04; or TO 1C130(A)H-2-71JG-00-1, 71-00-10. Is torquemeter calibration satisfactory? 48 Fault is in engine or torquemeter system. Shut down engines in accordance with TO 1C130H-2-71JG-00-1, 71-00-10; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10; then go to TO 1C130H-2-70FI-00-1-1 and continue troubleshooting. NO YES 45 a. Move throttles (3) to FLIGHT IDLE/FLT IDLE. b. Record indications on engine torque indicators (2). c. Advance throttles until ELECTRONIC FUEL CORRECTION/TD lights (1) first go off. d. Retard throttles to FLIGHT IDLE/FLT IDLE. Is indicated torque now 500 to 2000 inch-pounds higher than recorded in step b? 6110004 47 NO a. Shut down engines in accordance with TO 1C-130H-2-71JG00-1, 71-00-10; or TO 1C130(A)H-2-71JG-00-1, 71-00-10. b. Perform operational checkout of propeller - static condition in accordance with TO 1C-130H-261JG-10-1, 61-10-01. Is check satisfactory? 49 NO Rig engine coordinator-to-propeller control assembly linkage in accordance with TO 1C130H-2-61JG-20-1, 61-20-21. YES YES 50 Adjust or replace low pitch stop assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-10-12. 51 46 Is torque and RPM at flight idle within limits of TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-3)? NO YES Fault is in engine. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10; then go to TO 1C-130H-2-70FI00-1-2 and continue troubleshooting. TO SHT 17 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 2-4. Propeller Assembly Malfunction (Sheet 15) 61-10-00 2-30 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 16) 61-10-00 2-31 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 17) 61-10-00 2-32 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 18) 61-10-00 2-33 TO 1C-130H-2-61FI-00-1 FROM SHT 17 61 a. Move throttles (3) to MAXIMUM REVERSE/MAX RVS. b. Record indications on engine torque indicators (2) and RPM indications in test set FUNCTION display (1). Is there a symmetrical torque difference in excess of 1000 inchpounds? YES TO SHT 161 NO 64 Fault is in engine or RPM indicating system. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-0010; or TO 1C-130(A)H-2-71JG00-1, 71-00-10; then go to TO 1C-130H-2-71FI-00-1-1 and continue troubleshooting. 62 Are RPM indications within limits of TO 1C-130H-2-61JG-10-1, 6110-02 (subtask 1-2-2)? NO YES 63 CAUTION Keep pitchlock time to a minimum. NO Perform pitchlock check of affected propeller in accordance with TO 1C-130H-2-61JG-10-1, 61-1002 (subtask 1-2-10). Was a pitchlock obtained? TO SHT 163 YES TO SHT 21 Figure 2-4. Propeller Assembly Malfunction (Sheet 19) 61-10-00 2-34 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 20) 61-10-00 2-35 TO 1C-130H-2-61FI-00-1 FROM SHT 19 69 Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-0010; TO 1C-130(A)H-2-71JG-00-1, 7100-10; or TO 1C-130(M)H-2-71JG-001, 71-00-10; then replace pitchlock regulator assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-10-11. 65 Did pitchlock disengage in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (as indicated by torque and RPM reading same as initially recorded in the pitchlock check)? NO YES 66 a. Perform synchrophaser index in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-6). b. Move throttles (3) to GROUND IDLE/GND IDLE. Do propeller low pitch stops retract as indicated by a decrease on engine torque indicators (1)? NO TO SHT 167 YES 67 NOTE If correct results are not obtained, repeat the shutdown in normal ground idle rather than low speed ground idle. Shut down engines in accordance with TO 1C130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H2-71JG-00-1, 71-00-10; or TO 1C-130(M)H-271JG-00-1, 71-00-10. 1 3 4 Is FEATHER VALVE AND NTS CHECK light (2) on? 2 Is NTS light (2) on? NO TO SHT 119 YES 68 70 Is there a reported malfunction associated with a propeller vibration? NO Propeller system is normal. Secure system. YES TO SHT 169 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 21) 61-10-00 2-36 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 22) 61-10-00 2-37 TO 1C-130H-2-61FI-00-1 FROM SHT 1 76 73 71 Are all BETA indicator lights (1) on dimly? YES Is airplane serial number AF920547 through AF92-2104 or AF92-3281 and up? NO 6110002 YES Fault is in MACAWS. Go to TO 1C-130H-2-33FI-00-1-2, Section IV, and continue troubleshooting. NO 74 6110002 Gain access to terminals of indicator lights dimmer No. 10 (2). Is 28 VDC present between dimmer terminals W and X? 1 NO 77 Replace indicator lights dimmer No. 10. 2 YES 78 Fault is in dimming circuit. Go to TO 1C-130H-2-33FI-00-1-1-1, Section II, and continue troubleshooting. 75 72 Is BETA indicator light under test on dimly? NO YES Is airplane serial number AF920547 through AF92-2104 or AF92-3281 and up? 79 YES Fault is in MACAWS. Go to TO 1C-130H-2-33FI-00-1-2, Section IV, and continue troubleshooting. NO TO SHT 25 80 Replace indicator lights dimmer No. 10 (2). NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 2-6 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 23) 61-10-00 2-38 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 24) 61-10-00 2-39 TO 1C-130H-2-61FI-00-1 FROM SHT 23 81 Is airplane AF92-0547 through AF92-2104 or AF92-3281 and up? YES TO SHT 27 NO 82 6110002 Press to test affected BETA indicator light (1). Does light press to test? YES TO SHT 31 NO 83 Gain access to terminals of BETA indicator light. Is 28 VDC present on light terminal 1? 16 18 , , 20 85 YES Replace BETA indicator light assembly. 22 OR NO 84 Gain access to terminals of indicator lights dimmer No. 10 (2). Is 28 VDC present on specified dimmer terminal? Prop Dim Term 1 J 2 K 3 M 4 N Test Point 4 6 8 86 Repair power circuit to specified dimmer terminal. (See figure 26.) NO Prop 1 2 3 4 10 YES TO SHT 29 NOTE See figure 2-6 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 25) 61-10-00 2-40 Dim Term J K M N TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 26) 61-10-00 2-41 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 27) 61-10-00 2-42 Change 1 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 28) 61-10-00 2-43 TO 1C-130H-2-61FI-00-1 FROM SHT 25 96 Is 28 VDC present on specified terminal of indicator lights dimmer No. 10 (5)? Dim Term Prop 1 j 2 k 3 m 4 n Test Point 98 NO 3 Replace indicator lights dimmer No. 10. 5 7 9 YES 97 a. Remove power from airplane. b. Open BETA RANGE LIGHT circuit breaker (4). c. Gain access to and disconnect plug P599B (2) at main instrument panel disconnect. Is there continuity between terminal 1 of BETA indicator light (3) and specified plug P599B pin? Prop Plug Pin 1 A 2 C 3 E 4 G Test Points 16 11 18 12 20 13 22 14 99 Repair open circuit between specified dimmer terminal and related pin of receptacle J339B (1). (See figure 2-6.) YES Prop 1 2 3 4 Dim Term j k m n Rcpt Pin A C E G NO 100 Repair open circuit. (See figure 2-6.) NOTE See figure 2-6 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 29) 61-10-00 2-44 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 30) 61-10-00 2-45 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 31) 61-10-00 2-46 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 32) 61-10-00 2-47 TO 1C-130H-2-61FI-00-1 FROM SHT 31 111 a. Connect plug P390 (3) to valve housing assembly (4). b. Gain access to and disconnect plug P398 (2) at engine firewall. Is there continuity between pins H and V of receptacle J239 (1)? 28 29 32 33 , 30 31 35 OR 115 Repair open circuit between receptacle J239 pin H and plug P390 pin H. (See figure 2-6 or 27.) NO , 36 YES 112 Is airplane serial number AF92-0547 through AF92-2104 or AF92-3281 and up? YES TO SHT 35 NO 113 a. Connect plug P398 at engine firewall. b. Gain access to terminals of BETA indicator light (5). Is a ground present on light terminal 2? 15 , 17 , 19 OR 116 YES Replace BETA indicator light assembly. 21 NO 114 a. Remove power from airplane. b. Gain access to and disconnect plug P599B (6) at main instrument panel disconnect. Is a ground present on specified pin of receptacle J339B (7)? Prop Rcpt Pin 1 B 2 D 3 F 4 H Test Point 23 24 25 117 Repair open circuit between BETA indicator light terminal 2 and related plug P599B pin. (See figure 26.) YES Prop 1 2 3 4 26 NO TO SHT 39 NOTE See figure 2-6 or 2-7 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 33) 61-10-00 2-48 Plug Pin B D F H TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 34) 61-10-00 2-49 TO 1C-130H-2-61FI-00-1 FROM SHT 33 118 YES Is airplane AF95-1001 and up? TO SHT 37 NO 119 a. Remove power from airplane. b. Gain access to and disconnect plug P1725A (1) from systems caution/advisory panel. Is a ground present on the specified pin of plug P1725A? Prop Plug Pin 1 41 2 42 3 43 4 44 Test Point NO TO SHT 37 54 55 56 57 YES 120 Fault is in MACAWS. Refer to TO 1C-130H-2-33FI-00-1-2, Section IV, for troubleshooting. NOTE See figure 2-7 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 35) 61-10-00 2-50 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 36) 61-10-00 2-51 TO 1C-130H-2-61FI-00-1 123 FROM SHT 35 121 Is an outboard propeller being troubleshot? NO Repair open circuit between plug P398 (1) pin H and related pin of plug P1725A (2). (See figure 2-7.) Prop 2 3 YES Plug Pin 42 43 122 Gain access to and disconnect plug P130/P1139 (4) at outer wing break. Is a ground present on specified pin of receptacle J235/J935 (3)? Prop RCPT Pin 1 E 4 H Test Point 27 124 NO Repair open circuit between pin H of plug P398 (1) and related receptacle J235/J935 pin. (See figure 2-7.) Prop 1 4 RCPT Pin E H 34 YES 125 Repair open circuit between specified plug P130/P1139 pin and related pin of plug P1725A (2). (See figure 2-7.) Prop 1 4 NOTE See figure 2-7 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 37) 61-10-00 2-52 Plug Pin 41 44 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 38) 61-10-00 2-53 TO 1C-130H-2-61FI-00-1 128 FROM SHT 33 126 Is an outboard propeller being troubleshot? NO Repair open circuit between pin H of plug P398 (1) and related pin of receptacle J339B (2). (See figure 2-6.) Prop 2 3 YES Rcpt Pin D F 127 129 Gain access to and disconnect plug P130 (4) at outer wing break. Is a ground present on specified pin of receptacle J235 (3)? NO Prop Rcpt Pin 1 E 4 H Repair open circuit between pin H of plug P398 (1) and related receptacle J235 pin. (See figure 2-6.) Test Point 27 34 Prop 1 4 Rcpt Pin E H YES 130 Repair open circuit between specified plug P130 pin and related pin of receptacle J339B (2). (See figure 2-6.) Prop 1 4 NOTE See figure 2-6 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 39) 61-10-00 2-54 Plug Pin E H Rcpt Pin B H TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 40) 61-10-00 2-55 TO 1C-130H-2-61FI-00-1 FROM SHT 1 131 6110002 Are any BETA indicator lights (1) on dimly? 133 YES Replace indicator lights dimmer No. 10 (2). NO 132 Gain access to terminals of indicator lights dimmer No. 10 (2). Is 28 VDC present between dimmer terminals W and X? 1 134 YES Replace indicator lights dimmer No. 10. 2 NO 135 Fault is in dimming circuit. Go to TO 1C-130H-2-33FI-00-1-1-1 and continue troubleshooting. NOTE See figure 2-6 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 41) 61-10-00 2-56 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 42) 61-10-00 2-57 TO 1C-130H-2-61FI-00-1 FROM SHT 1 OR 5 136 140 Gain access to and inspect engine NTS plunger (2). Is plunger actuated? YES Replace reduction gear in accordance with TO 1C-130H-271JG-00-2, 71-90-20. NO 137 a. Inspect NTS linkage for correct gap of 0.011 to 0.020 inch in accordance with TO 1C-130H-261JG-20-1, 61-20-22. b. Also inspect linkage for any binding or damaged components. Are any discrepancies found? 141 YES Adjust NTS linkage in accordance with TO 1C-130H-261JG-20-1, 61-20-22, or repair or replace damaged components as required. NO 138 a. Rotate propeller control (5) clockwise as viewed from the rear and hold firmly against prop torque retainer assembly (1). b. Check clearance between torque retainer lug (4) and prop torque retainer assembly for a maximum gap of 0.050 inch. c. Release propeller control. d. Also inspect components for looseness or damage. Are any discrepancies found? 142 YES As required, replace damaged components in accordance with TO 1C-130H-2-61JG-20-1, 6120-11. NO 139 143 Inspect NTS linkage through valve housing assembly cover (3). Is NTS linkage in the actuated position? YES Replace valve housing assembly cover in accordance with TO 1C-130H-2-61JG-20-1, 6120-02. NO TO SHT 45 Figure 2-4. Propeller Assembly Malfunction (Sheet 43) 61-10-00 2-58 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 44) 61-10-00 2-59 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 45) 61-10-00 2-60 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 46) 61-10-00 2-61 TO 1C-130H-2-61FI-00-1 FROM SHT 45 153 a. Remove power from airplane. b. Gain access to and disconnect plug P1725A (2) from systems caution/advisory panel. Is a ground present on specified pin of plug P1725A? 156 Prop Plug Pin 1 53 2 54 3 55 4 56 Test Point NO Fault is in MACAWS. Refer to TO 1C-130H-2-33FI-00-2 for troubleshooting. 78 79 80 81 YES 157 154 Is an outboard propeller being troubleshot? NO YES Repair ground fault between applicable pin of plug P1725A (2) and pin F of plug P398 (1). (See figure 2-9.) 155 Gain access to and disconnect plug P18/P1835 (3) at outer wing break. Is a ground present on plug pin N? 33 158 NO Repair ground fault between pin N of receptacle J233/J956 (4) and pin F of plug P398 (1). (See figure 2-9.) 47 YES 159 Repair ground fault between plug P18/P1835 pin N and applicable pin of plug P1725A (2). (See figure 2-9.) NOTE See figure 2-9 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 47) 61-10-00 2-62 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 48) 61-10-00 2-63 TO 1C-130H-2-61FI-00-1 FROM SHT 45 160 a. Place FEATHER VALVE AND NTS switch (3) to NORMAL. b. Gain access to terminals of NTS check relay (2) and disconnect wire from relay terminal A2. Is a ground present on disconnected wire? 52 , 22 59 , 165 YES 164 NO Is airplane an MC-130H? YES Repair ground fault between relay terminal A2 and terminal 2 of FEATHER VALVE AND NTS CHECK light (4). (See figure 28.) 29 OR NO TO SHT 51 161 Is there continuity between relay terminals A1 and A2. 54 61 52 59 24 , 31 OR 22 YES 166 Replace NTS check relay. , 29 NO 167 162 Is an outboard propeller being troubleshot? NO YES Repair ground fault between NTS check relay terminal A3 and pin F of plug P398 (1). (See figure 2-8.) 163 Gain access to and disconnect plug P18 (5) at outer wing break. Is a ground present on plug pin N? 47 OR 33 168 NO Repair ground fault between pin N of receptacle J233 (6) and pin F of plug P398 (1). (See figure 2-8.) YES 169 Repair ground fault between plug P18 pin N and NTS check relay terminal A3. (See figure 2-8.) NOTE See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 49) 61-10-00 2-64 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 50) 61-10-00 2-65 TO 1C-130H-2-61FI-00-1 FROM SHT 49 170 Gain access to and disconnect plug 47404A2P1 from indicator light dimmer No. 4 (1). Is a ground present on specified pins/receptacle points? Pins 10 24 23 22 3 15 16 4 Test Points 69 70 71 171 NO Replace indicator lights dimmer No. 4 (1). 72 73 74 75 76 YES 172 Repair ground fault between plug 47404A2P1 and applicable terminals. (See figure 2-10.) NOTE See figure 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 51) 61-10-00 2-66 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 52) 61-10-00 2-67 TO 1C-130H-2-61FI-00-1 FROM SHT 1 173 175 a. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (5,4). b. Gain access to and disconnect plug P390 (6) at valve housing assembly. Did FEATHER VALVE AND NTS CHECK light (3) go off? YES Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02 (because of internal short circuit). NO 174 176 Gain access to and disconnect plug P398 (2) at engine firewall. Did FEATHER VALVE AND NTS CHECK light go off? YES Repair ground fault between plug P390 pin E and pin E of receptacle J239 (1). (See figure 2-8 or 2-10.) NO TO SHT 55 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 53) 61-10-00 2-68 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 54) 61-10-00 2-69 TO 1C-130H-2-61FI-00-1 FROM SHT 53 177 a. Place FEATHER VALVE AND NTS CHECK switch (3) to NORMAL. b. Gain access to NTS check relay (2) and disconnect wire from relay terminal B2. Is a ground present on relay terminal B2? 51 , 21 , 58 OR YES 181 Replace NTS check relay. 28 NO 178 182 Disconnect wire number _K603A from relay terminal X1. Is a ground present on disconnected wire? 50 , 20 , 57 OR YES 27 Repair ground fault on wire number K603A between relay terminals X1 and B2. (See figure 2-8 or 2-10.) NO 183 179 NO Is an outboard propeller being troubleshot? YES 180 Repair ground fault between NTS check relay terminal X1 and pin E of plug P398 (1). (See figure 2-8 or 2-10.) 184 Gain access to and disconnect plug P18 (4) at outer wing break. Is a ground present on plug pin P? 48 OR 34 NO Repair ground fault between pin E of plug P398 (1) and pin P of receptacle J233 (5). (See figure 2-8 or 2-10.) YES 185 Repair ground fault between plug P18 pin P and NTS check relay terminal X1. (See figure 2-8 or 2-10.) NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 55) 61-10-00 2-70 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 56) 61-10-00 2-71 TO 1C-130H-2-61FI-00-1 FROM SHT 3 OR 5 186 Does propeller feather override button (2) cycle? YES TO SHT 63 NO 187 6110015 a. If troubleshooting fault code 6110015, move engine condition lever (4) to FEATHER/FTR. b. Momentarily press propeller feather override button (2). 1 3 4 Does light in button come on while button is pressed? 2 Does FTHR light (5) come on while button is pressed? NO 188 Is fault code 6110017 being troubleshot? YES 190 Replace propeller feather override button. NO YES TO SHT 59 191 6110016 189 Momentarily hold engine condition lever (4) in AIR START. Does auxiliary pump motor (1) run while lever is held? YES NO Repair power circuit to specified terminal of terminal board TB146A (3). (See figure 2-11 or 2-12.) Prop 1 2 3 4 TO SHT 65 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 57) 61-10-00 2-72 TB-Term 193 194 195 196 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 58) 61-10-00 2-73 TO 1C-130H-2-61FI-00-1 FROM SHT 57 192 a. Move engine condition lever (3) to GROUND STOP/GND STOP. b. Remove power from airplane and gain access to terminals of propeller feather override button (2). Is a ground present on button terminal 7? NO TO SHT 61 23 YES 193 Gain access to terminals of feather relay (1). Is there continuity between relay terminal A3 and propeller feather override button terminal 3? 30 195 NO Repair open circuit. (See figure 2-11 or 2-12.) 24 YES 194 Is there continuity between relay terminals A2 and A3? 31 NO 196 Replace feather relay. 30 YES 197 Replace propeller feather override button. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 59) 61-10-00 2-74 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 60) 61-10-00 2-75 TO 1C-130H-2-61FI-00-1 200 FROM SHT 59 198 Is an outboard propeller being troubleshot? NO YES Repair open circuit between terminal 7 of propeller feather override button (4) and terminal 1 of related terminal board TB107 (3). (See figure 2-11 or 2-12.) Prop 2 3 TB TB107T TB107U 201 199 Gain access to and disconnect plug P124/P1134 (1) at outer wing break. Is a ground present on pin V of receptacle J209/J951 (2)? NO Repair open circuit between receptacle J209/J951 pin V and terminal 1 of related terminal board TB107 (3). (See figure 2-11 or 2-12.) Prop 1 4 47 YES TB TB107S TB107V 202 Repair open circuit between plug P124/P1134 pin V and terminal 7 of propeller feather override button (4). (See figure 2-11 or 2-12.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 61) 61-10-00 2-76 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 62) 61-10-00 2-77 TO 1C-130H-2-61FI-00-1 FROM SHT 57 203 6110014 208 YES Gain access to and inspect propeller feather override button (3) for correct jamnut installation, and loose or damaged connections. Are any discrepancies found? Repair or replace propeller feather override button as required. NO 204 a. Move engine condition lever (4) to GROUND STOP/GND STOP. b. Open FEATHER PUMP MOTOR PHASE A,B,C/ 4 FEATHER PUMP MOTOR circuit breakers (1). c. Gain access to terminals of feather relay (2) and disconnect wire from relay terminal X2. d. Move engine condition lever to FEATHER/FTR. Does propeller feather override button pull in and remain in? 209 NO Replace propeller feather override button. YES 205 a. Remove electrical power. b. Move engine condition lever to GROUND STOP/GND STOP. Is there continuity between feather relay terminals 29 A1 and B1? 210 NO 33 Repair open circuit. (See figure 2-11 or 2-12.) YES 206 211 Is there continuity between relay terminals B1 and X1? NO 33 28 25 28 Repair open circuit. (See figure 2-11 or 2-12.) YES 207 Is there continuity between propeller feather override button terminal 8 and feather relay terminal X1? YES 212 Replace feather relay. NO 213 Repair open circuit. (See figure 2-11 or 2-12.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 63) 61-10-00 2-78 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 64) 61-10-00 2-79 TO 1C-130H-2-61FI-00-1 FROM SHT 57 215 214 Is fault code 6110016 being troubleshot? NO Pull fire emergency handle (1). Does propeller feather override button (3) pull in? YES NO 217 Replace propeller feather override button. YES 216 a. Gain access to terminal board TB146A (4). b. Move engine condition lever (5) to FEATHER/FTR. Is 28 VDC present on specified terminal? Prop TB-Term 1 197 2 198 3 202 4 205 Test Point 35 35 35 218 Repair open circuit between terminal A2 of feather relay (2) and related terminal board TB146A terminal. (See figure YES 2-11 or 2-12.) Prop 1 2 3 4 35 NO TO SHT 67 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 65) 61-10-00 2-80 TB-Term 197 198 202 205 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 66) 61-10-00 2-81 TO 1C-130H-2-61FI-00-1 FROM SHT 65 219 a. Remove electrical power from airplane. b. Gain access to terminals of engine condition lever feather control switch (1). Is there continuity between switch terminals 1NO and 2NO? NO Test Points Prop Sw 1 S86E 2 S86F 3 S86G 4 S86H 221 40 39 40 39 40 39 40 39 Adjust or replace feather control switch in accordance with TO 1C-130H-2-76JG-00-1, 76-1038. YES 220 Is there continuity between feather control switch terminal 2NO and specified terminal of terminal board TB146A (2)? Prop Sw TBTest Term Points 1 S86E 193 2 S86F 194 3 S86G 195 4 S86H 196 222 YES 39 38 39 38 39 38 39 38 Repair open circuit between feather control switch terminal 1NO and related terminal board TB146A terminal. (See figure 2-11 or 2-12.) Prop 1 2 3 4 Sw S86E S86F S86G S86H TB-Term 197 198 202 205 NO 223 Repair open circuit. (See figure 2-11 or 2-12.) NOTE See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 67) 61-10-00 2-82 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 68) 61-10-00 2-83 TO 1C-130H-2-61FI-00-1 FROM SHT 3 OR 5 227 224 Is airplane serial number AF920547 through AF92-2104 or AF92-3281 and up? YES 6110013 Momentarily hold MACAWS LAMP TEST switch (3) in test position. Does applicable light come on? NO NO TO SHT 71 YES 229 Fault is in MACAWS. Go to TO 1C-130H-2-33FI-00-1-2, Section IV, and continue troubleshooting. 225 6110013 Remove bulb from affected PROPELLER FEATHER OVERRIDE button (2) and inspect for correct part number (AN3140-327). Is correct bulb installed? 230 NO Replace bulb with correct part number. YES 226 a. Move ENGINE CONDITION lever (1) to GROUND STOP. b. Remove power from airplane and gain access to terminals of affected PROPELLER FEATHER OVERRIDE button. Is a ground present on button terminal G? NO 228 NO Is airplane an MC-130H? 231 Repair ground circuit. (See figure 2-11.) YES 27 YES TO SHT 73 232 Replace PROPELLER FEATHER OVERRIDE button. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 69) 61-10-00 2-84 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 70) 61-10-00 2-85 TO 1C-130H-2-61FI-00-1 FROM SHT 69 233 a. Remove electrical power from airplane. b. Gain access to and disconnect plug P1725A (2) from systems caution/advisory panel. Is a ground present on applicable pin of plug P1725A? Prop Plug Pin 1 45 2 46 3 47 4 48 Test Point 60 234 NO Repair open circuit between plug P1725A and propeller feather override button (1), terminal 2. (See figure 2-12.) 62 63 64 YES 235 Fault is in MACAWS. Refer to TO 1C-130H-2-33FI-00-1-2 for troubleshooting. NOTE See figure 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 71) 61-10-00 2-86 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 72) 61-10-00 2-87 TO 1C-130H-2-61FI-00-1 FROM SHT 69 236 Gain access to and disconnect plug 47405A1P1 from indicator light dimmer No. 5 (1). Is there continuity between specified pin of plug 47405A1P1 and terminal G of the applicable PROPELLER FEATHER OVERRIDE button? 238 NO Prop Pin 1 11 2 12 3 13 4 25 Test Points 51 27 52 27 53 27 54 27 Repair open circuit between applicable points. (See figure 2-11.) YES 237 Is a ground present on specified 47405A1P1 plug pins? Pins 5 17 18 6 Test Points 239 NO 55 56 Repair open circuit. (See figure 2-11.) 57 58 YES 240 Replace indicator light dimmer No. 5 (1). NOTE See figure 2-11 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 73) 61-10-00 2-88 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 74) 61-10-00 2-89 TO 1C-130H-2-61FI-00-1 FROM SHT 7 OR 9 241 6110008 NOTE Perform steps a and b only if troubleshooting fault code 6110008. a. Move throttle (6) above FLIGHT IDLE/FLT IDLE gate. b. Hold engine condition lever (7) in AIR START position until propeller blades (2) are above flight idle. c. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (5,4). d. Gain access to and disconnect plug P390 (1) at valve housing assembly. Does BETA indicator light (3) go off? 242 Adjust or replace BETA indicator switch as required in accordance with TO 1C-130H-261JG-20-1, 61-20-04. YES NO 1 2 TO SHT 77 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 2-4. Propeller Assembly Malfunction (Sheet 75) 61-10-00 2-90 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 76) 61-10-00 2-91 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 77) 61-10-00 2-92 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 78) 61-10-00 2-93 TO 1C-130H-2-61FI-00-1 254 FROM SHT 77 252 Is an outboard propeller being troubleshot? NO Repair ground fault between plug P1725A (2) pin and plug P398 (1) pin H. (See figure 27.) Prop 2 3 YES Pin 42 43 253 Gain access to and disconnect plug P130/P1139 (4) at outer wing break. Is a ground present on receptacle J235/J935 (3) pin? 255 NO Prop Plug Pin 1 E 4 H Test Point Repair ground fault between plug P130/P1139, pin H and plug P1725A (2). (See figure 2-7.) 27 34 YES 256 Repair ground fault between receptacle J235/J935, pin H and plug P398, pin H. (See figure 2-7.) NOTE See figure 2-7 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 79) 61-10-00 2-94 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 80) 61-10-00 2-95 TO 1C-130H-2-61FI-00-1 259 FROM SHT 77 257 Is an outboard propeller being troubleshot? NO Repair ground fault between pin H of plug P398 (1) and related pin of receptacle J339B (2). (See figure 2-6.) Prop 2 3 YES Rcpt Pin D F 258 260 Gain access to and disconnect plug P130 (4) at outer wing break. Is a ground present on specified plug pin? NO Prop Plug Pin 1 E 4 H Repair ground fault between pin H of plug P398 (1) and related pin of receptacle J235 (3). (See figure 2-6.) Test Point 27 34 Prop 1 4 Rcpt Pin E H YES 261 Repair ground fault between specified plug P130 pin and related pin of receptacle J339B (2). (See figure 2-6.) Prop 1 4 NOTE See figure 2-6 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 81) 61-10-00 2-96 Plug Pin E H Rcpt Pin B H TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 82) 61-10-00 2-97 TO 1C-130H-2-61FI-00-1 FROM SHT 7 262 Did propeller blades (1) move toward feather position at all? NO TO SHT 85 YES 263 a. Open FEATHER & AIR START circuit breaker (2). b. 1 3 Open PROP LOW OIL LEVEL circuit breaker (3). c. 2 Open MACAWS PILOT, COPILOT and CONTROL circuit breakers (4,5,6,7,8). d. Gain access to and disconnect plug P392 (11) at propeller control. Is there continuity between pin F of propeller control receptacle (10) and airplane ground? (Use an auxiliary pump motor attaching bolt (9) as ground.) YES TO SHT 95 50 NO 264 265 Inspect wiring to propeller control receptacle for loose and broken connections. Is any damage found? YES Repair loose or damaged wiring as required. (See figure 2-11 or 2-12.) NO 266 Replace propeller control in accordance with TO 1C-130H-261JG-20-1, 61-20-01. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130H airplanes. 4. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 83) 61-10-00 2-98 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 84) 61-10-00 2-99 TO 1C-130H-2-61FI-00-1 FROM SHT 83 271 267 Is FEATHER VALVE AND NTS CHECK light (3) on? 2 Is NTS light (6) on? 1 3 4 Rig engine coordinator-to-propeller control assembly linkage in accordance with TO 1C130H-2-61JG-20-1, 61-20-21. NO YES 268 With engine condition lever (5) in FEATHER/FTR position, is auxiliary pump motor (1) running? YES TO SHT 87 NO 269 Momentarily hold engine condition lever in AIR START. Does auxiliary pump motor run while lever is held? NO TO SHT 89 YES 270 a. Temporarily remove power from airplane and gain access to propeller feather override button (4). b. Move engine condition lever to FEATHER/FTR. Is 28 VDC present on button terminal 4? 272 NO Replace propeller feather override button. 22 YES 273 Repair open circuit between button terminal 4 and terminal B3 of feather relay (2). (See figure 2-11 or 2-12.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 85) 61-10-00 2-100 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 86) 61-10-00 2-101 TO 1C-130H-2-61FI-00-1 FROM SHT 13 OR 85 274 a. If pulled, push in fire emergency handle (3). b. Move engine condition lever (2) to GROUND STOP/GND STOP. c. Gain access to and disconnect plug P410 (4) at auxiliary pump motor. d. Move engine condition lever to FEATHER/FTR. Is 115 VAC present on plug pins A, B, and C? 15 16 NO TO SHT 91 17 YES 275 a. Move engine condition lever to GROUND STOP/GND STOP. b. Check auxiliary pump motor for open phase by checking continuity between motor receptacle pins A to B and B to C. Is there an open phase in motor? 15 16 AND 16 277 YES Replace auxiliary pump motor in accordance with TO 1C-130H-261JG-20-1, 61-20-09. 17 NO 276 278 NOTE If troubleshooting came from sheet 13 rather than sheet 85, proceed directly to block 278. NO a. Remove auxiliary pump motor in accordance with TO 1C-130H-2-61JG-201, 61-20-09. b. Inspect motor for sheared motor shaft (1). Is auxiliary pump motor shaft sheared? Reseal pitchlock regulator assembly in accordance with TO 1C130H-2-61JG-10-1, 61-10-11, reseal low pitch stop assembly in accordance with TO 1C-130H-261JG-10-1, 61-10-12, and reseal dome assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-1013. YES 279 Replace auxiliary pump motor in accordance with TO 1C-130H-261JG-20-1, 61-20-09. NOTE See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 87) 61-10-00 2-102 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 88) 61-10-00 2-103 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 89) 61-10-00 2-104 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 90) 61-10-00 2-105 TO 1C-130H-2-61FI-00-1 FROM SHT 87 OR 89 286 Gain access to feather pump motor relay (4). Is 115 VAC present on relay terminals A1, B1, and C1, or L3, L2, and L1 (depending upon terminal labeling)? 8 7 288 NO Is 115 VAC present on relay terminals A2, B2 and C2, or T3, T2, and T1 (depending upon terminal labeling)? 3 2 289 NO Repair power circuit to affected relay terminal. (See figure 2-11 or 2-12.) 1 6 YES YES 290 Replace feather pump motor relay. 291 287 Gain access to and disconnect plug P283 (2) at engine firewall. Is 115 VAC present on plug pins A, B, and C? 12 13 14 Repair open circuit between affected pin of receptacle J166 (1) and related pin of plug P410 (3). (See figure 2-11 or 2-12.) YES Rcpt Pin A B C NO TO SHT 93 NOTE 1 2. MC-130H airplanes. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 91) 61-10-00 2-106 Plug Pin A B C TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 92) 61-10-00 2-107 TO 1C-130H-2-61FI-00-1 294 FROM SHT 91 Repair open circuit between affected pin of plug P283 (1) and related terminal of feather pump motor relay (4). (See figure 2-11 or 2-12.) 292 Is an outboard propeller being troubleshot? NO Plug Pin A B C YES Relay Term C1/L1 B1/L2 A1/L3 293 295 Gain access to and disconnect plug P147/P1833 (2) at outer wing break. Is 115 VAC present on plug pins G, H, and I? 9 10 11 Repair open circuit between affected plug P147/P1833 pin and related terminal of feather pump motor relay (4). (See figure 2-11 or 2-12.) NO Plug Pin G H I Relay Term C1/L1 B1/L2 A1/L3 YES 296 Repair open circuit between affected pin of plug P283 (1) and related pin of receptacle J35/J955 (3). (See figure 2-11 or 2-12.) Plug Pin A B C Rcpt Pin G H I NOTE 1 2. MC-130H airplanes. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 93) 61-10-00 2-108 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 94) 61-10-00 2-109 TO 1C-130H-2-61FI-00-1 FROM SHT 83 297 a. Connect plug P392 (3) to propeller control. b. Gain access to and disconnect plug P396 (2) at engine firewall. Is a ground present on pin F of receptacle J241 (1)? 299 NO Repair open circuit between receptacle J241 pin F and plug P392 pin F. (See figure 2-11 or 2-12.) 49 YES 298 Gain access to terminal board TB107 (4) and disconnect specified wire from terminal 1. Is a ground present on disconnected wire? Test Wire No. Point Prop TB 1 TB107S 1K76E18 2 TB107T 2K76D18 3 TB107U 3K76D18 4 TB107V 4K76D18 300 NO Repair open circuit between plug P396 pin F and terminal 1 of related terminal board TB107. (See figure 2-11 or 212.) 48 48 Prop TB 1 TB107S 2 TB107T Prop TB 3 TB107U 4 TB107V 48 48 YES 301 Reseal pitchlock regulator assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-1011, reseal low pitch stop assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-1012, and reseal dome assembly in accordance with TO 1C130H-2-61JG-10-1, 61-10-13. If fault persists, replace propeller control in accordance with TO 1C-130H-2-61JG-20-1, 61-2001. NOTE See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 95) 61-10-00 2-110 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 96) 61-10-00 2-111 TO 1C-130H-2-61FI-00-1 FROM SHT 7 302 6110012 a. Move engine condition lever (6) to FEATHER/FTR. b. After propeller blades (1) have reached feather position, check for internal leakage by holding propeller feather override button (4) in while listening for a loud squeal from respective propeller assembly. Is a loud squeal heard from propeller? 303.1 Reseal pitchlock regulator assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-10-11; reseal low pitch stop assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-10-12; and reseal dome assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-10-13. NO YES 302.1 a. Open affected FEATHER PUMP MOTOR PHASE A,B,C/ 4 FEATHER PUMP MOTOR circuit breakers (5). b. Push affected propeller feather override button (4) in. c. Gain access to and disconnect plug P392 (2) at propeller control. Does propeller feather override button pop out? NO TO SHT 99 YES 303 304 Inspect wiring to propeller control receptacle (3) for loose and broken connections. Is any damage found? YES Repair loose or damaged wiring as required. (See figure 2-11 or 2-12.) NO 305 Replace/repair propeller control in accordance with TO 1C-130H-2-61JG-20-1, 6120-01 and 3HA2-7-3. (If desired, the replacement/repair of the propeller control may be delayed to the next phase or isochronal inspection to replace the pressure cutout switch in the control, which is the cause of the fault.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 97) 61-10-00 2-112 Change 4 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 98) 61-10-00 2-113 TO 1C-130H-2-61FI-00-1 FROM SHT 97 306 310 a. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (6,7). b. Gain access to and disconnect plug P390 (9) at valve housing assembly. Does propeller feather override button (5) pop out? YES Adjust or replace pressure cutout backup switch as required in accordance with TO 1C-130H-2-61JG-20-1, 61-20-03. NO 311 307 YES Gain access to and disconnect plug P396 (4) at engine firewall. Does propeller feather override button pop out? Repair ground fault between plug P392 pin F and pin F of receptacle J241 (1). (See figure 2-11 or 2-12.) NO 312 308 YES Gain access to and disconnect plug P398 (3) at engine firewall. Does propeller feather override button pop out? Repair ground fault between plug P390 pin J and pin I of receptacle J239 (2). (See figure 2-11 or 2-12.) NO 309 a. Remove power from airplane. b. Open FEATHER & AIR START circuit breaker (8). c. Gain access to terminals of propeller feather override button and disconnect wire from button terminal 7. 23 Is a ground present on disconnected wire? 313 NO Replace propeller feather override button. YES TO SHT 101 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 99) 61-10-00 2-114 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 100) 61-10-00 2-115 TO 1C-130H-2-61FI-00-1 FROM SHT 99 314 Gain access to terminal board TB107 (3) and disconnect specified wire from terminal 1. Is a ground present on disconnected wire? Test Wire No. Point Prop TB 1 TB107S 1K76C18 2 TB107T 2K76B18 3 TB107U 3K76B18 4 TB107V 4K76C18 YES TO SHT 103 48 48 48 48 NO 315 Disconnect specified wire from terminal board TB107 terminal 1. Is a ground present on disconnected wire? 316 Test Wire No. Point Prop TB 1 TB107S 1K76E18 2 TB107T 2K76D18 3 TB107U 3K76D18 4 TB107V 4K76D18 48 NO Repair ground fault between terminal board TB107 terminal 1 and pin I of plug P398 (1). (See figure 2-11 or 2-12.) 48 48 48 YES 317 Repair ground fault between terminal board TB107 terminal 1 and pin F of plug P396 (2). (See figure 2-11 or 2-12.) NOTE See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 101) 61-10-00 2-116 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 102) 61-10-00 2-117 TO 1C-130H-2-61FI-00-1 320 FROM SHT 101 318 Is an outboard propeller being troubleshot? NO YES Repair ground fault between terminal 7 of propeller feather override button (2) and terminal 1 of related terminal board TB107 (1). (See figure 2-11 or 2-12.) Prop TB 1 TB107S 2 TB107T Prop TB 3 TB107U 4 TB107V 319 Gain access to and disconnect plug P124/P1134 (3) at outer wing break. Is a ground present on plug pin V? 321 YES 47 Repair ground fault between pin V of plug P124/P1134 and terminal 7 of propeller feather override button (2). (See figure 2-11 or 2-12.) NO 322 Repair ground fault between pin V of receptacle J209/J951 (4) and terminal 1 of related terminal board TB107 (1). (See figure 2-11 or 2-12.) Prop TB 1 TB107S 2 TB107T NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 103) 61-10-00 2-118 Prop TB 3 TB107U 4 TB107V TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 104) 61-10-00 2-119 TO 1C-130H-2-61FI-00-1 FROM SHT 7 322.1 YES Is aircraft being troubleshot MACAWS equipped (AF92-0547 thru AF92-2104 and AF92-3281 thru AF96-7325)? TO SHT 113 NO 326 6110022, 6110023 323 a. If troubleshooting fault code 6110022 or 6110023, place FEATHER VALVE AND NTS CHECK switch (4) to VALVE. b. Press to test affected FEATHER VALVE AND NTS CHECK light (2 or 3). Does light press to test? YES a. Open NTS CHECK circuit breaker (5). b. Open FEATHER PUMP MOTOR PHASE A,B,C/ 2 FEATHER PUMP MOTOR circuit breakers (6). c. Move ENGINE CONDITION lever (1) to FEATHER. d. Temporarily remove power from airplane and gain access to terminals of FEATHER VALVE AND NTS CHECK light. Is a ground present on light terminal 2? 5 NO , 7 , 9 OR 328 YES Replace FEATHER VALVE AND NTS CHECK light assembly. 11 NO TO SHT 109 324 YES Is propeller No. 1 being troubleshot? TO SHT 107 NO 327 325 Press to test No. 1 FEATHER VALVE AND NTS CHECK light (2). Does light press to test? NO YES Temporarily remove power from airplane and gain access to terminals of affected FEATHER VALVE AND NTS CHECK light. Is 28 VDC present on light terminal 1? 6 , 8 , 10 OR 329 YES Replace FEATHER VALVE AND NTS CHECK light assembly. 12 NO TO SHT 107 TO SHT 121 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 105) 61-10-00 2-120 Change 7 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 106) 61-10-00 2-121 TO 1C-130H-2-61FI-00-1 FROM SHT 105 330 Temporarily remove power from airplane and gain access to terminals of ENG NO. 1 FEATHER VALVE AND NTS CHECK light (1). Is 28 VDC present on light terminal 1? 333 YES Replace ENG NO. 1 FEATHER VALVE AND NTS CHECK light assembly. 6 NO 331 Temporarily remove power from airplane and gain access to terminals of FEATHER VALVE AND NTS CHECK switch (2). Is 28 VDC present on switch terminal 5? 334 NO Repair power circuit to switch terminal 5. (See figure 2-8 or 2-10.) 1 YES 332 With FEATHER VALVE AND NTS CHECK switch in VALVE position, is 28 VDC present on switch terminal 4? 335 NO Replace FEATHER VALVE AND NTS CHECK switch. 2 YES 336 Repair open circuit between FEATHER VALVE AND NTS CHECK switch terminal 4 and terminal 1 of ENG NO. 1 FEATHER VALVE AND NTS CHECK light. (See figure 2-8 or 2-10.) NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 107) 61-10-00 2-122 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 108) 61-10-00 2-123 TO 1C-130H-2-61FI-00-1 FROM SHT 9 OR 105 337 a. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (4,3). b. Gain access to and disconnect plug P390 (6) at valve housing assembly. Is there continuity between pins F and K of valve housing assembly receptacle (5)? 41 43 66 68 13 , OR 15 38 342 340 NO Is fault code 6110023 being troubleshot? NO , Adjust or replace NTS YES switch as required in accordance with TO 1C-130H-2-61JG-20-1, 61-20-05. 40 YES TO SHT 119 341 338 Is a ground present on plug P390 pin K? 43 , 15 , 68 NO 40 OR 343 Gain access to and disconnect plug P398 (2) at engine firewall. Is a ground present on plug pin V? 46 , 18 , 65 OR YES 37 YES Repair open circuit between plug P390 pin K and pin V of receptacle J239 (1). (See figure 2-8, 2-9, or 2-10.) NO 344 Repair ground circuit. (See figure 2-8, 2-9, or 2-10.) 339 a. Connect plug P390 to valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is there continuity between pins F and pin V of receptacle J239 (1)? 44 46 63 65 16 , OR 35 18 345 NO , Repair open circuit between receptacle J239 pin F and plug P390 pin F. (See figure 2-8, 29, or 2-10.) 37 YES TO SHT 111 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-8, 2-9, or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 109) 61-10-00 2-124 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 110) 61-10-00 2-125 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 111) 61-10-00 2-126 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 112) 61-10-00 2-127 TO 1C-130H-2-61FI-00-1 360 FROM SHT 105 AND 111 357 NO Is an outboard propeller being troubleshot? YES a. Remove electrical power from airplane. b. Gain access to and disconnect plug P1725A (2) from systems caution/advisory panel. Is a ground present on the applicable plug pin? Prop Plug Pin 2 54 3 55 YES TO SHT 115 Test Point 79 80 NO 361 Repair open circuit between plug P1725A and plug P398 (1), pin F. (See figure 2-9.) 358 NOTE Put ohmmeter negative lead on receptacle pin P. Gain access to and disconnect plug P18/P1835 (4) at outer wing break. Is there continuity between pins N and P of receptacle J233/J956 (3)? 47 48 OR 33 362 NO Repair open circuit between receptacle J233/J956 pin N and plug P398 pin F. (See figure 2-9.) 34 YES 359 a. Remove electrical power from airplane. b. Gain access to and disconnect plug P1725A (2) from systems caution/advisory panel. Is a ground present on applicable plug pin? Prop Plug Pin 1 53 4 56 Test Point 363 NO Repair open circuit between plug P1725A and plug P18/P1835 pin N. (See figure 2-9.) 78 81 YES TO SHT 115 NOTE See figure 2-9 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 113) 61-10-00 2-128 Change 7 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 114) 61-10-00 2-129 TO 1C-130H-2-61FI-00-1 FROM SHT 113 364 Momentarily hold the MACAWS LAMP TEST switch (1) in the test position. Does the applicable light come on? 365 NO Replace the applicable MACAWS bulb. YES 366 Fault is in MACAWS. Refer to TO 1C-130H-2-33FI-00-1-2 for troubleshooting. Figure 2-4. Propeller Assembly Malfunction (Sheet 115) 61-10-00 2-130 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 116) 61-10-00 2-131 TO 1C-130H-2-61FI-00-1 FROM SHT 111 367 Gain access to and disconnect plug 47404A2P1 from indicator light dimmer No. 4 (2). Is a ground present on specified pins? Light No. Plug Pin 1 1 2 16 3 15 4 3 Test Point 369 NO 76 75 Repair open circuit between relay terminal A2 and related pin of plug 47404A2P1 of indicator light dimmer No. 4 (2). (See figure 2-10. 74 73 YES 368 a. Temporarily remove power from airplane and gain access to terminals of specified FEATHER VALVE AND NTS CHECK light (1). b. Disconnect wire from terminal 2. Is there continuity between terminal 2 and related pin of plug 47404A2P1? 370 YES Light No. Plug Pin 1 10 2 24 3 23 4 22 Test Point 69 Repair open circuit between FEATHER VALVE AND NTS CHECK light (1) and related pin of plug 47404A2P1 of indicator light dimmer No. 4 (2). (See figure 2-10.) 70 71 72 NO 371 Replace indicator light dimmer No. 4 (2). NOTE See figure 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 117) 61-10-00 2-132 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 118) 61-10-00 2-133 TO 1C-130H-2-61FI-00-1 FROM SHT 21 OR 109 372 6110021 Gain access to and check NTS linkage for correct gap of 0.011 to 0.020 inch in accordance with TO 1C-130H-2-61JG20-1, 61-20-22. Is adjustment correct? 376 NO Adjust NTS linkage in accordance with TO 1C-130H-261JG-20-1, 61-20-22. YES 373 a. Rotate propeller control (2) clockwise as viewed from the rear and hold firmly against prop torque retainer assembly (6). b. Check clearance between torque retainer lug (3) and prop torque retainer assembly for a maximum gap of 0.050 inch. c. Release propeller control. d. Also inspect components for looseness or damage. Are any discrepancies found? 377 As required, replace damaged components in accordance with TO 1C-130H-261JG-20-1, 61-20-11. YES NO 374 a. If necessary, connect plug P390 (4) to valve housing assembly (5). b. Gain access to and manually actuate NTS switch (1). 378 Adjust or replace NTS switch as required in accordance with TO 1C-130H-261JG-20-1, 61-20-05. NO 1 Does FEATHER VALVE AND NTS CHECK light (7) come on while switch is actuated? 2 Does NTS light (8) come on while switch is actuated? YES 375 379 Check engine coordinator-to-propeller control assembly rigging in accordance with TO 1C-130H-2-61JG-20-1, 61-20-21. Is rigging correct? NO Rig engine coordinator-to-propeller control assembly linkage in accordance with TO 1C-130H-2-61JG-20-1, 61-20-21. YES 380 Fault is in engine. Go to TO 1C130H-2-70FI-00-1-2, figure 3-3 block 477, and troubleshoot NTS plunger actuation. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 119) 61-10-00 2-134 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 120) 61-10-00 2-135 TO 1C-130H-2-61FI-00-1 385 FROM SHT 105 381 YES Is propeller No. 2 being troubleshot? NO Repair open circuit between terminal 1 of ENG NO. 1 FEATHER VALVE AND NTS CHECK light (1) and terminal 1 of ENG NO. 2 FEATHER VALVE AND NTS CHECK light (2). (See figure 2-8.) 386 382 Press to test ENG NO. 2 FEATHER VALVE AND NTS CHECK light (2). Does light press to test? NO YES Repair open circuit between terminal 1 of ENG NO. 1 FEATHER VALVE AND NTS CHECK light (1) and terminal 1 of ENG NO. 2 FEATHER VALVE AND NTS CHECK light (2). (See figure 2-8.) 387 383 YES Is propeller No. 3 being troubleshot? NO Repair open circuit between terminal 1 of ENG NO. 2 FEATHER VALVE AND NTS CHECK light (2) and terminal 1 of ENG NO. 3 FEATHER VALVE AND NTS CHECK light (3). (See figure 2-8.) 388 384 Press to test ENG NO. 3 FEATHER VALVE AND NTS CHECK light (3). Does light press to test. YES NO Repair open circuit between terminal 1 of ENG NO. 2 FEATHER VALVE AND NTS CHECK light (2) and terminal 1 of ENG NO. 3 FEATHER VALVE AND NTS CHECK light (3). (See figure 2-8.) 389 Repair open circuit between terminal 1 of ENG NO. 3 FEATHER VALVE AND NTS CHECK light (3) and terminal 1 of ENG NO. 4 FEATHER VALVE AND NTS CHECK light (4). (See figure 2-8.) NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 121) 61-10-00 2-136 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 122) 61-10-00 2-137 TO 1C-130H-2-61FI-00-1 FROM SHT 11 390 Gain access to terminals of NTS check relay (1). Is 28 VDC present on relay terminal A1? 54 , 24 , 61 OR 392 YES Repair ground circuit to relay terminal A1. (See figure 2-8 or 2-10.) YES 393 31 NO 391 Is 28 VDC present on relay terminal A2? 52 , 22 , 59 OR Replace NTS check relay. 29 NO 394 Repair open circuit between terminals 4 and 6 of FEATHER VALVE AND NTS CHECK switch (2). (See figure 2-8 or 2-10.) NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 123) 61-10-00 2-138 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 124) 61-10-00 2-139 TO 1C-130H-2-61FI-00-1 FROM SHT 11 395 Gain access to terminals of NTS check relay (1). Is 28 VDC present between relay terminals X2 and X1? 49 50 56 57 19 , 20 26 OR 398 YES Is 28 VDC present on relay terminal A1? 54 , , 24 , 61 OR 27 31 401 YES Repair ground circuit to relay terminal A1. (See figure 2-8 or 2-10.) NO NO 402 Replace NTS check relay. 399 396 Is 28 VDC present on relay terminal X2? 49 , 19 , 56 OR YES 26 Open NTS CHECK circuit breaker (2). Is a ground present on NTS check relay terminal B1? 55 NO , 25 62 , OR 403 NO Repair ground circuit to relay terminal B1. (See figure 2-8 or 2-10.) 32 YES TO SHT 129 400 397 Is No. 1 propeller being troubleshot? YES NO Gain access to terminals of engine No. 1 NTS check relay (1). Is 28 VDC present on relay terminal X2? YES TO SHT 139 49 NO TO SHT 127 TO SHT 127 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 125) 61-10-00 2-140 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 126) 61-10-00 2-141 TO 1C-130H-2-61FI-00-1 FROM SHT 125 404 406 Gain access to terminals of FEATHER VALVE AND NTS CHECK switch (2). Is 28 VDC present on switch terminal 3? YES 4 Repair open circuit between FEATHER VALVE AND NTS CHECK switch terminal 3 and terminal X2 of engine No. 1 NTS check relay (1). (See figure 2-8 or 2-10.) NO 405 Is 28 VDC present on FEATHER VALVE AND NTS CHECK switch terminal 2? 407 YES Replace FEATHER VALVE AND NTS CHECK switch. 3 NO 408 Repair open circuit between switch terminals 2 and 5. (See figure 2-8 or 2-10.) NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 127) 61-10-00 2-142 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 128) 61-10-00 2-143 TO 1C-130H-2-61FI-00-1 FROM SHT 125 409 NOTE Put meter negative lead on relay terminal B2. a. Open FEATHER & AIR START circuit breaker (4). b. Move ENGINE CONDITION lever (6) to FEATHER. Is a ground present on terminal B2 of NTS check relay (1)? 51 , 21 58 , YES 412 Replace NTS check relay. 28 OR NO 410 NOTE Put meter negative lead on relay terminal X1. 413 YES Repair open circuit between relay terminals X1 and B2. (See figure 2-8 or 2-10.) NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. Is a ground present on relay terminal X1? 50 , 20 57 , 27 OR NO 411 NOTE Put meter negative lead on receptacle pin E. a. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (7,5). b. Gain access to and disconnect plug P390 (2) at valve housing assembly. Is there continuity between pins E and F of valve housing receptacle (3)? 42 67 41 66 14 , OR 13 39 414 , 38 YES TO SHT 137 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 129) 61-10-00 2-144 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 130) 61-10-00 2-145 TO 1C-130H-2-61FI-00-1 FROM SHT 9 415 a. Temporarily remove power from airplane. b. Gain access to and disconnect plug P1725A (4) from systems caution/advisory panel. Is a 28 VDC present on applicable plug pin? Prop Plug Pin 1 53 2 54 3 55 4 56 Test Point 419 NO Fault is in MACAWS. Refer to TO 1C-130H-2-33FI-00-12 for troubleshooting. 78 79 80 81 YES 416 YES Is an outboard propeller being troubleshot? TO SHT 133 NO 417 420 a. Temporarily remove power from airplane. b. Connect plug P1725A to systems caution/advisory panel. c. Gain access to and disconnect plug P398 (2) at engine firewall. Is 28 VDC present at pin F? 16 Repair open circuit between plug P398, pin F and plug P1725A at applicable pin. (See figure 2-9.) NO Prop 2 3 63 Plug pin 54 55 YES 418 a. Temporarily remove power from airplane. b. Connect plug P398 at engine firewall. c. Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 28 VDC present at pin F? 13 OR 421 NO Repair open circuit between plug P390 pin F and receptacle J239 (1). (See figure 2-9.) 66 YES TO SHT 135 NOTE See figure 2-9 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 131) 61-10-00 2-146 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 132) 61-10-00 2-147 TO 1C-130H-2-61FI-00-1 FROM SHT 131 422 425 a. Temporarily remove power from airplane. b. Connect plug P1725A (4) to systems caution/advisory panel. c. Gain access to and disconnect plug P18/ P1835 (6) at outer wing break. Is 28 VDC present at pin N? 33 OR NO Repair open circuit between plug P18/P1835, pin N and plug P1725A at applicable pin. (See figure 2-9.) Prop 1 4 47 Plug pin 53 56 YES 423 a. Temporarily remove power from airplane. b. Connect plug P18/P1835. c. Gain access to and disconnect plug P398 (2) at engine firewall. Is 28 VDC present at pin F? 35 OR 426 NO Repair open circuit between receptacle J233/J956 (5) pin N, and plug P398 (2) pin F. (See figure 2-9.) 44 YES 424 a. Temporarily remove power from airplane. b. Connect plug P398. c. Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 28 VDC present at pin F? 38 OR 427 NO Repair open circuit between receptacle J239 (1) pin F, and plug P390 pin F. (See figure 2-9.) 41 YES TO SHT 135 NOTE See figure 2-9 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 133) 61-10-00 2-148 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 134) 61-10-00 2-149 TO 1C-130H-2-61FI-00-1 FROM SHT 131 OR 133 428 Gain access to valve housing receptacle (4). Is there continuity between pins F and K? 13 41 15 43 38 , , OR 40 66 430 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. NO Repair open circuit between plug P398 pin V and ground. (See figure 2-9.) , 68 YES 429 Gain access to and disconnect plug P398 (2) at engine firewall. Is a ground present at plug P398 pin V? 18 , 37 , 46 OR 431 65 YES 432 Repair open circuit between receptacle J239 (1) pin V and plug P390 (3) pin K. (See figure 2-9.) NOTE See figure 2-9 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 135) 61-10-00 2-150 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 136) 61-10-00 2-151 TO 1C-130H-2-61FI-00-1 FROM SHT 129 433 NOTE Put meter negative lead on receptacle pin E. a. Connect plug P390 (3) to valve housing assembly (4). b. Gain access to and disconnect plug P398 (2) at engine firewall. Is there continuity between pins E and F of receptacle J239 (1)? 45 64 44 63 17 , OR 36 16 436 NO Repair open circuit between receptacle J239 pin E and plug P390 pin E. (See figure 2-8 or 2-10.) , 35 YES 437 434 Is an outboard propeller being troubleshot? NO YES Repair open circuit between plug P398 pin E and terminal X1 of NTS check relay (5). (See figure 2-8 or 2-10.) 435 NOTE Put meter negative lead on receptacle pin P. a. Connect plug P398 at engine firewall. b. Gain access to and disconnect plug P18 (6) at outer wing break. Is there continuity between pins N and P of receptacle J233 (7)? 47 48 OR 33 438 NO Repair open circuit between receptacle J233 pin P and plug P398 pin E. (See figure 2-8 or 2-10.) 34 YES 439 Repair open circuit between plug P18 pin P and terminal X1 of NTS check relay (5). (See figure 2-8 or 2-10.) NOTE See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 137) 61-10-00 2-152 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 138) 61-10-00 2-153 TO 1C-130H-2-61FI-00-1 444 FROM SHT 125 440 YES Is No. 2 propeller being troubleshot? NO 441 Repair open circuit between terminal X2 of engine No. 1 NTS check relay (2) and terminal X2 of engine No. 2 NTS check relay (3). (See figure 2-8 or 210.) 445 Gain access to terminals of engine No. 2 NTS check relay (3). Is 28 VDC present on relay terminal X2? NO 19 Repair open circuit between terminal X2 of engine No. 1 NTS check relay (2) and terminal X2 of engine No. 2 NTS check relay (3). (See figure 2-8 or 210.) YES 446 442 YES Is No. 3 propeller being troubleshot? NO 443 Repair open circuit between terminal X2 of engine No. 2 NTS check relay (3) and terminal X2 of engine No. 3 NTS check relay (1). (See figure 2-8 or 210.) 447 Gain access to terminals of engine No. 3 NTS check relay (1). Is 28 VDC present on relay terminal X2? 56 NO Repair open circuit between terminal X2 of engine No. 2 NTS check relay (3) and terminal X2 of engine No. 3 NTS check relay (1). (See figure 2-8 or 210.) YES 448 Repair open circuit between terminal X2 of engine No. 3 NTS check relay (1) and terminal X2 of engine No. 4 NTS check relay (4). (See figure 2-8 or 210.) NOTE See figure 2-8 or 2-10 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 139) 61-10-00 2-154 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 140) 61-10-00 2-155 TO 1C-130H-2-61FI-00-1 FROM SHT 9 OR 11 449 Momentarily hold engine condition lever (3) in AIR START. Does auxiliary pump motor (2) run while lever is held? NO TO SHT 143 YES 450 Inspect NTS linkage (1) for serviceability and check for correct gap of 0.011 to 0.020 inch in accordance with TO 1C-130H-2-61JG-20-1, 6120-22. Is NTS linkage satisfactory? 452 NO Adjust NTS linkage in accordance with TO 1C-130H-2-61JG-20-1, 61-2022, or replace components as required. YES 451 453 Check engine coordinator-to-propeller control assembly rigging in accordance with TO 1C-130H-2-61JG-201, 61-20-21. Is rigging correct? NO Rig engine coordinator-to-propeller control assembly linkage in accordance with TO 1C-130H-2-61JG-20-1, 61-20-21. YES 454 Reseal pitchlock regulator assembly in accordance with TO 1C-130H-2-61JG10-1, 61-10-11; reseal low pitch stop assembly in accordance with TO 1C130H-2-61JG-10-1, 61-10-12; and reseal dome assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-1013. If fault persists, replace feather solenoid valve in accordance with TO 1C-130H-2-61JG-20-1, 61-20-06. If fault still persists, replace valve housing assembly in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02. Figure 2-4. Propeller Assembly Malfunction (Sheet 141) 61-10-00 2-156 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 142) 61-10-00 2-157 TO 1C-130H-2-61FI-00-1 FROM SHT 141 455 a. Gain access to terminals of feather relay (2). b. Momentarily hold ENGINE CONDITION lever (1) in AIR START. Is 28 VDC present on relay terminal B2 while lever is held? YES 457 Replace feather relay. 32 NO 456 a. Gain access to pedestal terminal boards. b. Momentarily hold ENGINE CONDITION lever in AIR START. Is 28 VDC present on specified terminal while lever is held? Test Point Prop TB-Term 1 TB126A (3) -31 2 TB146A (4) -208 3 TB146A (4) -209 4 TB146A (4) -212 34 34 458 YES Repair open circuit between feather relay terminal B2 and related terminal. (See figure 211.) Prop 1 2 3 4 34 34 NO TO SHT 145 NOTE See figure 2-11 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 143) 61-10-00 2-158 TB-Term TB126A-31 TB146A-208 TB146A-209 TB146A-212 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 144) 61-10-00 2-159 TO 1C-130H-2-61FI-00-1 FROM SHT 143 459 Open FEATHER & AIR START circuit breaker (4). Is there continuity between terminal 1C of ENGINE CONDITION lever air start switch (1) and specified terminal? 461 Test Points Prop Sw TB-Term 1 S23S TB146A (3) -193 2 S23T TB146A (3) -194 3 S23U TB146A (3) -195 4 S23V TB146A (3) -196 NO 37 38 37 38 37 38 37 38 Repair open circuit. (See figure 2-11.) YES 460 Is there continuity between air start switch terminal 1NO and specified terminal? 462 Test Points Prop Sw TB-Term 1 S23S TB126A (2) -31 2 S23T TB146A (3) -208 3 S23U TB146A (3) -209 4 S23V TB146A (3) -212 36 34 36 34 36 34 36 34 YES Adjust or replace air start switch as required in accordance with TO 1C-130H-2-76JG-00-1, 7610-39. Prop 1 2 3 4 Sw S23S S23T S23U S23V NO 463 Repair open circuit. (See figure 2-11.) NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-11 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 145) 61-10-00 2-160 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 146) 61-10-00 2-161 TO 1C-130H-2-61FI-00-1 FROM SHT 13 464 Check NTS linkage (1) for correct gap of 0.011 to 0.020 inch in accordance with TO 1C-130H-261JG-20-1, 61-20-22. Is adjustment correct? 466 NO Adjust NTS linkage in accordance with TO 1C-130H-261JG-20-1, 61-20-22. YES 467 465 Inspect NTS linkage through valve housing assembly cover (2) for evidence of binding. Is any binding observed? YES Repair or replace linkage as required or replace valve housing assembly cover as required in accordance with TO 1C-130H2-61JG-20-1, 61-20-02. NO 468 Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. Figure 2-4. Propeller Assembly Malfunction (Sheet 147) 61-10-00 2-162 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 148) 61-10-00 2-163 TO 1C-130H-2-61FI-00-1 FROM SHT 13 469 Did propeller feather override button (3) pull in? YES TO SHT 153 NO 470 Temporarily remove power from airplane and gain access to terminals of propeller feather override button. Is 28 VDC present on button terminal 1? 472 YES Repair open circuit between button terminal 1 and terminal A2 of feather relay (2). (See figure 2-11 or 2-12.) 26 NO 471 Gain access to terminal board TB14A (1). Is 28 VDC present on specified terminal? Prop 1 Test Point TB-Term 44 3 45 4 46 YES 44 43 2 473 44 44 Repair open circuit between propeller feather override button terminal 1 and related terminal board TB14A terminal. (See figure 2-11 or 2-12.) Prop 1 2 3 4 44 NO TO SHT 151 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 149) 61-10-00 2-164 TB-Term 43 44 45 46 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 150) 61-10-00 2-165 TO 1C-130H-2-61FI-00-1 477 FROM SHT 149 474 Temporarily remove power from airplane and gain access to terminals of fire emergency handle switch (3). Is 28 VDC present on switch terminal H1? YES Repair open circuit between switch terminal H1 and related terminal of terminal board TB14A (4). (See figure 2-11 or 212.) Prop 1 2 3 4 43 NO TB-Term 43 44 45 46 475 Is 28 VDC present on switch terminal G1? YES 478 Replace fire emergency handle switch. 42 NO 476 Gain access to and disconnect plug P350/ P1830 (1) at overhead panel disconnect. Is 28 VDC present on specified pin of receptacle J217/J952 (2)? Prop Rcpt Pin 1 S 2 T 3 U 4 V Test Point 41 41 41 479 Repair open circuit between fire emergency handle switch terminal G1 and related plug P350/P1830 pin. (See figure 2-11 or 2-12.) YES Prop 1 2 3 4 Plug Pin S T U V 41 NO 480 Repair power circuit. (See figure 2-11 or 2-12.) NOTE See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 151) 61-10-00 2-166 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 152) 61-10-00 2-167 TO 1C-130H-2-61FI-00-1 FROM SHT 149 481 Gain access to and disconnect plug P391 (3) at feather solenoid valve. Is 28 VDC present between plug pins A and B? 19 485 YES Replace feather solenoid valve in accordance with TO 1C130H-2-61JG-20-1, 61-20-06. 18 NO 484 482 Is 28 VDC present on plug pin A? YES 19 NO a. Open EMER FEATHER circuit breaker (4). b. Gain access to and disconnect plug P399 (2) at engine firewall. Is a ground present on plug pin B? 486 YES Repair open circuit between plug P391 pin B and pin B of receptacle J245 (1). (See figure 2-11 or 2-12.) 20 NO 487 Repair ground circuit. (See figure 2-11 or 2-12.) 483 488 Gain access to and disconnect plug P399 (2) at engine firewall. Is 28 VDC present on plug pin A? YES Repair open circuit between plug P391 pin A and pin A of receptacle J245 (1). (See figure 2-11 or 2-12.) 21 NO TO SHT 155 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-11 or 2-12 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 153) 61-10-00 2-168 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 154) 61-10-00 2-169 TO 1C-130H-2-61FI-00-1 FROM SHT 153 491 489 Is airplane being troubleshot a C130B model through AF59-5957? NO YES Repair open circuit between pin A of plug P399 (1) and terminal 14 of propeller feather override button (3). (See figure 2-11 or 2-12.) 490 Gain access to terminal board TB115L (2). Is 28 VDC present on specified terminal? Prop TB-Term 1 1 2 2 3 3 4 4 Test Point 45 45 45 45 492 Repair open circuit between pin A of plug P399 (1) and related terminal board TB115L terminal. (See figure 2-11.) YES OR OR OR OR 46 46 46 Prop 1 2 3 4 TB-Term 1 2 3 4 46 NO 493 Repair open circuit between terminal 14 of PROPELLER FEATHER OVERRIDE button (3) and related terminal board TB115L terminal. (See figure 2-11.) Prop 1 2 3 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. 5. See figure 2-11 for: Figure 2-4. Propeller Assembly Malfunction (Sheet 155) 61-10-00 2-170 TB-Term 1 2 3 4 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 156) 61-10-00 2-171 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 157) 61-10-00 2-172 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 158) 61-10-00 2-173 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 159) 61-10-00 2-174 Change 5 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 160) 61-10-00 2-175 TO 1C-130H-2-61FI-00-1 FROM SHT 19 511 6110006 a. Shut down engines (1) in accordance with TO 1C-130H-271JG-00-1, 71-00-10; or TO 1C130(A)H-2-71JG-00-1, 71-00-10. b. Check throttle control system rigging in accordance with TO 1C130H-2-76JG-00-1, 76-10-01. Is rigging correct? 515 NO Rig throttle control system in accordance with TO 1C-130H2-76JG-00-1, 76-10-30, 76-1033, 76-10-34, and 76-10-35. YES 512 516 Check engine coordinator-to-propeller control assembly rigging in accordance with TO 1C-130H-261JG-20-1, 61-20-21. Is rigging correct? NO Rig engine coordinator-to-propeller control assembly linkage in accordance with TO 1C130H-2-61JG-20-1, 61-20-21. YES 513 517 Perform backup valve blade angle indicator check and reverse stop check in accordance with TO 1C130H-2-61JG-10-1, 61-10-01 (subtasks 1-1-3 and 1-1-5). Are checks satisfactory? NO Adjust backup valve blade angle and/or reverse stop as required in accordance with TO 1C-130H-2-61JG-10-1, 61-1001. YES 514 518 Perform torquemeter calibration in accordance with TO 1C-130H-277JG-00-1, 77-10-04; or TO 1C130(A)H-2-71JG-00-1, 71-00-10. Is calibration satisfactory? NO Fault is in engine or torquemeter system. Go to TO 1C130H-2-70FI-00-1-2 and continue troubleshooting. YES 519 Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. Figure 2-4. Propeller Assembly Malfunction (Sheet 161) 61-10-00 2-176 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 162) 61-10-00 2-177 TO 1C-130H-2-61FI-00-1 FROM SHT 19 520 Did RPM increase to 103.5 percent or above and hold when fuel governing switch (1) was held in CHECK during pitchlock check? YES TO SHT 165 NO 525 523 521 Did RPM increase at all when fuel governing switch was held in CHECK during pitchlock check? NO YES Perform propeller synchrophaser check in accordance with TO 1C130H-2-61JG-10-1, 61-10-02 (subtask 1-2-9). Is synchrophaser check satisfactory? NO YES 524 Fault is in synchrophaser system. Shut down engines in accordance with TO 1C-130H-271JG-00-1, 71-00-10; TO 1C130(A)H-2-71JG-00-1, 71-0010; or TO 1C-130(M)H-2-71JG00-1, 71-00-10; then go to Section III and continue troubleshooting. 526 a. Perform synchrophaser index in accordance with TO 1C-130H-261JG-10-1, 61-10-02 (subtask 12-6). b. Perform pitchlock check of affected propeller in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-10). Was a pitchlock obtained? NO Fault is in synchrophaser system. Shut down engines in accordance with TO 1C-130H-271JG-00-1, 71-00-10; TO 1C130(A)H-2-71JG-00-1, 71-0010; or TO 1C-130(M)H-2-71JG00-1, 71-00-10; then go to Section III and continue troubleshooting. YES 527 Synchrophaser index corrected malfunction. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H-2-71JG-00-1, 71-00-10; or TO 1C-130(M)H-2-71JG-00-1, 71-0010. 522 528 Was RPM increase within limits when fuel governing switch was held in CHECK during pitchlock check? NO Adjust fuel control governor in accordance with TO 1C-130H-2-73JG-00-1, 73-20-20. YES TO SHT 165 NOTE 1 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 163) 61-10-00 2-178 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 164) 61-10-00 2-179 TO 1C-130H-2-61FI-00-1 FROM SHT 163 529 Remove dome assembly in accordance with TO 1C-130H-2-61JG10-1, 61-10-11. Is pin on ratchet ring (1) aligned with etch mark on lip of No. 2 blade barrel bore (2)? 530 NO Remove and reinstall pitchlock regulator assembly correctly in accordance with TO 1C-130H2-61JG-10-1, 61-10-11. YES 531 Reseal or replace pitchlock regulator assembly in accordance with TO 1C-130H-61JG-10-1, 61-10-11, as required. If fault persists, replace propeller assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-1011. Figure 2-4. Propeller Assembly Malfunction (Sheet 165) 61-10-00 2-180 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 166) 61-10-00 2-181 TO 1C-130H-2-61FI-00-1 FROM SHT 21 532 6110003 a. Shut down engines in accordance with TO 1C-130H-2-71JG00-1, 71-00-10; TO 1C-130(A)H2-71JG-00-1, 71-00-10; or TO 1C130(M)H-2-71JG-00-1, 71-00-10. b. Move engine condition lever (2) to FEATHER/FTR. c. After propeller blades (1) have reached feather position, check for internal leakage by holding propeller feather override button (3) in while listening for a loud squeal from respective propeller assembly. Is a loud squeal heard from propeller? 534 NO Reseal pitchlock regulator assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-1011; reseal low pitch stop assembly in accordance with TO 1C-130H-2-61JG-10-1, 61-1012; and reseal dome assembly in accordance with TO 1C130H-2-61JG-10-1, 61-10-13. YES 533 535 Check engine coordinator-to-propeller control assembly rigging in accordance with TO 1C-130H-261JG-20-1, 61-20-21. Is rigging correct? NO Rig engine coordinator-to-propeller control assembly linkage in accordance with TO 1C130H-2-61JG-20-1, 61-20-21. YES 536 Replace low pitch stop assembly in accordance with TO 1C130H-2-61JG-10-1, 61-10-12. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-4. Propeller Assembly Malfunction (Sheet 167) 61-10-00 2-182 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 168) 61-10-00 2-183 TO 1C-130H-2-61FI-00-1 FROM SHT 21 537 6110001 Perform inspection for loose propeller blades in accordance with TO 1C130H-2-61JG-10-1, 61-10-22. Are any loose blades found? 543 YES Replace propeller assembly in accordance with TO 1C-130H-261JG-10-1, 61-10-11. NO 538 544 Perform inspection of propeller blade tracking in accordance with TO 1C130H-2-61JG-10-1, 61-10-23. Is tracking satisfactory? NO Replace propeller assembly in accordance with TO 1C-130H-261JG-10-1, 61-10-11. YES 539 545 Inspect propeller afterbody (2), prop torque retainer assembly (4), and front spinner (1) for loose or damaged components. Are any discrepancies found? Repair or replace loose or damaged propeller components as required in accordance with TO 1C130H-2-61JG-10-1 or TO 1C130H-2-61JG-20-1. YES NO 546 540 Check propeller hub nut (5) for correct torque in accordance with TO 1C-130H-2-61JG-10-1, 61-10-11. Is torque correct? NO 542 Was torque at least 1500 inch-pounds? YES NO Replace reduction gear in accordance with TO 1C-130H-2-71JG00-2, 71-90-20. Annotate forms that propeller shaft (3) is to be removed from service. YES 547 Torque propeller hub nut in accordance with TO 1C-130H-2-61JG10-1, 61-10-11. 541 548 Check condition of engine rear mounts in accordance with TO 1C130H-2-71JG-00-2, 71-20-10. Are any discrepancies found? YES Replace engine mounts in accordance with TO 1C-130H-2-71JG00-2, 71-20-20. NO TO SHT 171 Figure 2-4. Propeller Assembly Malfunction (Sheet 169) 61-10-00 2-184 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 170) 61-10-00 2-185 TO 1C-130H-2-61FI-00-1 FROM SHT 169 549 Inspect engine condition control system for loose, worn, or broken components in accordance with TO 1C-130H-2-76JG-00-1, 76-1003, 76-10-11, and 76-10-12; or TO 2J-T56-56, as required. Are any discrepancies found? 553 YES Repair or replace engine condition control system components as required. NO 550 Inspect throttle control system for loose, worn, or broken components in accordance with TO 1C130H-2-76JG-00-1, 76-10-01, 7610-02, 76-10-10, and 76-10-12; or TO 2J-T56-56, as required. Are any discrepancies found? 554 YES Repair or replace throttle control system components as required. NO 551 555 Check propeller balance in accordance with TO 1C-130H-2-61JG10-1, 61-10-41. Is propeller (2) out of balance? YES Balance propeller in accordance with TO 1C-130H-2-61JG-10-1, 61-10-41. NO 552 Gain access to and check propeller shaft (1) for excessive vertical movement and end play in accordance with TO 2J-T56-56. Are measurements within limits? 556 YES Replace propeller assembly in accordance with TO 1C-130H2-61JG-10-1, 61-10-11. NO 557 As required, repair reduction gear in accordance with TO 2JT56-56 or replace reduction gear in accordance with TO 1C130H-2-71JG-00-2, 71-90-20. Figure 2-4. Propeller Assembly Malfunction (Sheet 171) 61-10-00 2-186 TO 1C-130H-2-61FI-00-1 Figure 2-4. Propeller Assembly Malfunction (Sheet 172) 61-10-00 2-187 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 1 of 62) 61-10-00 2-188 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 2) 61-10-00 2-189 TO 1C-130H-2-61FI-00-1 11 Check diode CR3 (2) associated with PROPELLER LOW OIL WARNING/PROP light (1) that is on and replace if defective. (See figure 2-13 or 2-14.) Then continue troubleshooting with sheet 11. FROM SHT 1 10 Check affected propeller assemblies for correct fluid level in accordance with TO 1C-130H-212JG-10-2, 12-16-03. Is fluid level in one propeller assembly low? NO 1 3 Prop Diode 1 CR3AX 2 CR3AY YES 4 Prop Diode 3 CR3AZ 4 CR3BA 2 Prop Diode 1 CR3FX 2 CR3FY Prop Diode 3 CR3FZ 4 CR3GA 12 Replace diode CR3 (2) associated with PROPELLER LOW OIL WARNING light (1) that is on but whose propeller assembly does not require servicing. (See figure 2-13 or 2-14.) Then continue troubleshooting with sheet 5. 1 3 Prop Diode 1 CR3AX 2 CR3AY 4 Prop Diode 3 CR3AZ 4 CR3BA 2 Prop Diode 1 CR3FX 2 CR3FY NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 3) 61-10-00 2-190 Prop Diode 3 CR3FZ 4 CR3GA TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 4) 61-10-00 2-191 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 5) 61-10-00 2-192 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 6) 61-10-00 2-193 TO 1C-130H-2-61FI-00-1 FROM SHT 1 22 6110032 Momentarily hold the MACAWS LAMP TEST switch (4) in the test position. Does the applicable PROP light (1) come on? 25 NO Replace the faulty lamp in the systems caution/advisory panel. YES 23 Gain access to related diode CR3 (2). Is voltage present on terminal ( ) of diode CR3? Test Point Prop Diode 1 CR3FX 2 CR3FY 3 CR3FZ 4 CR3GA YES TO SHT 41 14 16 18 20 NO 24 Is voltage present on terminal ( ) of diode CR3 (3)? Prop Test Point Diode 1 CR3GB 2 CR3GC 3 CR3GD 4 CR3GE 78 26 YES Repair open circuit between diodes. (See figure 2-14.) 79 80 81 NO TO SHT 9 NOTE See figure 2-14 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 7) 61-10-00 2-194 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 8) 61-10-00 2-195 TO 1C-130H-2-61FI-00-1 FROM SHT 7 27 Is voltage present on cathode of diode CR3 (2)? Prop Diode 1 CR3GB 2 CR3GC 3 CR3GD 4 CR3GE Test Point YES 74 29 Replace diode CR3. (See figure 2-14.) 75 76 77 NO 28 a. Temporarily remove power from the airplane. b. Gain access to and disconnect plug P1725A (1) from the systems caution/advisory panel. Is voltage present on related receptacle J1 pin? Prop Pin 1 5 9 2 6 10 3 7 11 4 8 12 1 Pin 2 Test Point 70 30 NO Fault is in MACAWS. Refer to TO 1C130H-2-33FI-00-1-2 for troubleshooting. 71 72 73 YES 31 Repair open circuit between applicable plug P1725A and related diode CR3 (2). (See figure 2-14.) Plug Pin 5 6 Diode CR3GB CR3GC Plug Pin 7 8 NOTE 1 C-130H airplanes. 2 LC-130H and HC-130(H)N airplanes. 3. See figure 2-14 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 9) 61-10-00 2-196 Diode CR3GD CR3GE TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 10) 61-10-00 2-197 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 11) 61-10-00 2-198 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 12) 61-10-00 2-199 TO 1C-130H-2-61FI-00-1 FROM SHT 11 40 Inspect wiring to propeller control receptacle (2) (for plug P392) for loose and broken connections. Is any damage found? 42 YES Repair loose or damaged wiring as required. (See figure 2-13.) NO 41 Gain access to oil level indicator switch (1) and disconnect wires from switch. Is a ground present on disconnected wires? 40 32 41 33 , OR 38 26 39 , 43 YES Repair ground fault between propeller control receptacle and oil level indicator switch. (See figure 2-13.) 27 NO 44 Replace oil level indicator switch in accordance with TO 1C-130H-2-61JG-20-1, 61-2008. NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 13) 61-10-00 2-200 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 14) 61-10-00 2-201 TO 1C-130H-2-61FI-00-1 FROM SHT 11 45 Gain access to and disconnect applicable wire from diode CR3 (2). Is a ground present on disconnected wire? Wire No. Prop Diode 1 CR3AX CR3FX 1E600D 2 CR3AY CR3FY 2E600C 3 CR3AZ CR3FZ 3E600C 4 CR3BA CR3GA 4E600D 1 Diode 2 49 Test Point 47 YES Is an outboard propeller being troubleshot? 14 Repair ground fault between pin D of plug P396 (1) and related diode CR3. (See figure 2-13 or 2-14.) NO YES 16 1 18 2 Prop 2 3 2 3 Diode CR3AY CR3AZ CR3FY CR3FZ 20 NO 48 Gain access to and disconnect plug P130/P1139 (4) at outer wing break. Is a ground present on plug pin N? 46 OR 50 NO Repair ground fault between pin N of receptacle J235/J935 (3) and pin D of plug P396 (1). (See figure 2-13 or 2-14.) 21 YES 51 Repair ground fault between plug P130/P1139 pin N and related diode CR3. (See figure 213 or 2-14.) 1 2 46 YES Is airplane serial number AF92-0547 through AF92-2104 or AF92-3281 and up? Prop 1 4 1 4 TO SHT 19 NO TO SHT 17 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 2-13 or 2-14 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 15) 61-10-00 2-202 Diode CR3AX CR3BA CR3FX CR3GA TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 16) 61-10-00 2-203 TO 1C-130H-2-61FI-00-1 FROM SHT 15 52 YES Is airplane an MC-130H? TO SHT 21 NO 53 Remove diode CR3 (2) associated with propeller position. Is a ground present on diode bus bar? Test Point Prop Diode 1 CR3AX 2 CR3AY 3 CR3AZ 4 13 56 54 YES Gain access to terminals of indicator lights dimmer No. 7 (3) and disconnect wire from dimmer terminal e. Is a ground present on disconnected wire? 15 Repair ground fault between dimmer terminal e and diode CR3AX (2), then replace specified diode YES CR3 associated with PROPELLER LOW OIL WARNING light (1) that is on. (See figure 2-13.) Prop 1 2 10 17 Diode CR3AX CR3AY Prop 3 4 Diode CR3AZ CR3BA NO 19 CR3BA NO TO SHT 27 57 55 Disconnect wire from dimmer terminal E. Is a ground present on disconnected wire? 9 YES NO Replace indicator lights dimmer No. 7, then replace specified diode CR3 associated with PROPELLER LOW OIL WARNING light (1) that is on. (See figure 2-13.) Prop 1 2 Diode CR3AX CR3AY TO SHT 29 NOTE 1 2. MC-130E airplane. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 17) 61-10-00 2-204 Prop 3 4 Diode CR3AZ CR3BA TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 18) 61-10-00 2-205 TO 1C-130H-2-61FI-00-1 FROM SHT 15 58 Remove diode CR3 (3) associated with propeller position. Is a ground present on diode bus bar? Test Point Prop Diode 1 CR3FX 2 CR3FY 3 CR3FZ 4 CR3GA 60 Replace diode CR3 (3) associated with PROP light (2) that is on. (See figure 2-14.) YES Prop 1 2 3 4 13 15 17 Diode CR3FX CR3FY CR3FZ CR3GA 19 NO 59 Remove wire from anode of applicable diode CR3 (4). Is a ground present on disconnected wire? Prop Test Point Diode 1 CR3GB 2 CR3GC 3 CR3GD 4 CR3GE 78 79 61 Repair ground fault between diodes (3,4). (See figure 2-14.) YES Prop 1 2 3 4 Diode CR3FX CR3FY CR3FZ CR3GA Diode CR3GB CR3GC CR3GD CR3GE 80 81 NO 62 Repair ground fault between plug P1725A (1) pin and related diode CR3 (4). (See figure 214.) Plug Pin 5 6 7 8 NOTE See figure 2-14 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 19) 61-10-00 2-206 Diode CR3GB CR3GC CR3GD CR3GE TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 20) 61-10-00 2-207 TO 1C-130H-2-61FI-00-1 FROM SHT 17 63 Remove diode CR3 (1) associated with propeller position. Is a ground present on diode bus bar? Prop Diode 1 CR3AX 2 CR3AY 3 CR3AZ 4 CR3BA Test Point 13 NO TO SHT 23 15 17 19 YES 66 64 Gain access to disconnect plugs 47407A1P1 and 47407A2P1 from indicator light dimmer No. 7 (2). Is a ground present on pin 16 of plug 47407A2P1? YES Repair ground fault between pin 16 of plug 47407A2P1 and diode CR3AX, then replace specified diode CR3 associated with PROPELLER LOW OIL WARNING light (3) that is on. (See figure 2-13.) Prop 1 2 86 NO Diode CR3AX CR3AY Prop 3 4 Diode CR3AZ CR3BA 67 65 Is a ground present on pin 24 of plug 47407A2P1? NO Replace indicator light dimmer No. 7, then replace specified diode CR3 associated with PROPELLER LOW OIL WARNING light (3) that is on. (See figure 213.) 82 YES Prop 1 2 Diode CR3AX CR3AY Prop 3 4 TO SHT 25 NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 21) 61-10-00 2-208 Diode CR3AZ CR3BA TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 22) 61-10-00 2-209 TO 1C-130H-2-61FI-00-1 FROM SHT 21 68 70 Is ground present on specified pin of plug 47407A1P1 and 40407A2P1 of indicator light dimmer No. 7 (2)? Prop Pin Test Point 1 47407A1P1-10 2 47407A1P1-24 3 47407A1P1-23 4 47407A2P1-10 102 YES Repair ground fault between terminal 2 of PROPELLER LOW OIL WARNING light (3) and applicable pin of plug 47407A1P1 or 47407A2P1 of indicator light dimmer No. 7. (See figure 2-13.) Prop 1 2 3 4 101 99 83 Pin 47407A1P1-10 47407A1P1-24 47407A1P1-23 47407A2P1-10 NO 69 Is ground present on specified pin of plug 47407A1P1 and 40407A2P1 of indicator light dimmer No. 7? Prop Pin 1 47407A1P1-4 71 Test Point 91 2 47407A1P1-16 3 47407A1P1-15 4 47407A2P1-4 93 95 YES Repair ground fault between diode CR3 (1) and applicable pin of plug 47407A1P1 or 47407A2P1 of indicator light dimmer No. 7. (See figure 2-13.) Prop 1 2 3 5 Diode CR3AX CR3AY CR3AZ CR3BA Pin 47407A1P1-4 47407A1P1-16 47407A1P1-15 47407A2P1-4 87 NO 72 Replace indicator light dimmer No. 7. NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 23) 61-10-00 2-210 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 24) 61-10-00 2-211 TO 1C-130H-2-61FI-00-1 FROM SHT 21 75 73 Gain access to terminals of PROP LOW OIL QUANTITY master warning light (3) and disconnect wire from light terminal 2. Is a ground present on disconnected wire? NO Repair PROP LOW OIL QUANTITY master warning light, then replace specified diode CR3 (6) associated with PROPELLER LOW OIL WARNING light (4) that is on. (See figure 2-13.) Prop 1 2 49 Diode CR3AX CR3AY Prop 3 4 Diode CR3AZ CR3BA YES 76 74 Gain access to and disconnect plugs P251 (2) at main instrument panel disconnect. Is there a ground present on pin C? 50 NO YES Repair ground fault between plug P251, pin C and PROP LOW OIL QUANTITY master warning light terminal 2, then replace specified diode CR3 (6) associated with PROPELLER LOW OIL WARNING light (4) that is on. (See figure 2-13.) Prop 1 2 Diode CR3AX CR3AY Prop 3 4 Diode CR3AZ CR3BA 77 Repair ground fault between pin 24 of plug 47407A2P1 of indicator light dimmer No. 7 (5) and pin C of receptacle J129 (1), then replace specified diode CR3 (6) associated with PROPELLER LOW OIL WARNING light (4) that is on. (See figure 2-13.) Prop 1 2 Diode CR3AX CR3AY Prop 3 4 NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 25) 61-10-00 2-212 Diode CR3AZ CR3BA TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 26) 61-10-00 2-213 TO 1C-130H-2-61FI-00-1 FROM SHT 17 78 Gain access to terminals of indicator lights dimmer No. 7 (3) and disconnect wire from specified dimmer terminal. Is a ground present on disconnected wire? Prop Dim Term 1 A 2 B 3 C 4 D Test Point 80 YES 7 Repair ground fault between terminal 2 of PROPELLER LOW OIL WARNING light (1) and related dimmer terminal. (See figure 2-13.) Dim Term A B C D Prop 1 2 3 4 5 3 1 NO 79 Disconnect wire from specified dimmer terminal. Is a ground present on disconnected wire? Prop Dim Term 1 a 2 b 3 c 4 d Test Point 8 6 4 81 Repair ground fault between diode CR3 (2) and related dimmer terminal. (See figure 2-13.) YES Prop 1 2 3 4 Diode CR3AX CR3AY CR3AZ CR3BA Dim Term a b c d 2 NO 82 Replace indicator lights dimmer No. 7. (See figure 2-13.) NOTE 1 MC-130E airplanes. 2. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 27) 61-10-00 2-214 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 28) 61-10-00 2-215 TO 1C-130H-2-61FI-00-1 FROM SHT 17 85 83 Gain access to terminals of PROP LOW OIL QUANTITY master warning light (2) and disconnect wire from light terminal 2. Is a ground present on disconnected wire? NO Replace PROP LOW OIL QUANTITY master warning light, then replace specified diode CR3 (4) associated with PROPELLER LOW OIL WARNING light (3) that is on. (See figure 2-13.) Prop 1 2 49 Diode CR3AX CR3AY Prop 3 4 Diode CR3AZ CR3BA YES 86 84 Gain access to and disconnect plug P251 (1) at main instrument panel disconnect. Is a ground present on plug pin C? YES Repair ground fault between plug P251 pin C and PROP LOW OIL QUANTITY master warning light terminal 2, then replace specified diode CR3 (4) associated with PROPELLER LOW OIL WARNING light (3) that is on. (See figure 213.) 50 NO Prop 1 2 Diode CR3AX CR3AY Prop 3 4 Diode CR3AZ CR3BA 87 Repair ground fault between terminal E of indicator lights dimmer No. 7 (5) and pin C of receptacle J129 (6), then replace specified diode CR3 (4) associated with PROPELLER LOW OIL WARNING light (3) that is on. (See figure 2-13.) Prop 1 2 Diode CR3AX CR3AY NOTE 1 MC-130E airplanes. 2. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 29) 61-10-00 2-216 Prop 3 4 Diode CR3AZ CR3BA TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 30) 61-10-00 2-217 TO 1C-130H-2-61FI-00-1 90 FROM SHT 5 88 With engine(s) running, hold engine condition lever (2) to AIR START for 15 seconds. Does PROPELLER LOW OIL WARNING/PROP light (1) go off? YES NO Shut down engine(s) in accordance with TO 1C-130H-271JG-00-1, 71-00-10; TO 1C130(A)H-2-71JG-00-1, 71-0010; or 1C-130(M)H-2-71JG-001, 71-00-10. Replace propeller control in accordance with TO 1C-130H-2-61JG-20-1, 61-2001. (Main scavenge pump malfunction.) 89 a. Shut down engine(s) in accordance with TO 1C-130H-2-71JG00-1, 71-00-10; TO 1C-130(A)H2-71JG-00-1, 71-00-10; or TO 1C130(M)H-2-71JG-00-1, 71-00-10. b. Recheck affected propeller assembly for low fluid (and service if required) in accordance with TO 1C-130H-2-12JG-10-2, 12-16-03. Was fluid level low? 91 NO Replace oil level indicator switch in accordance with TO 1C-130H-2-61JG-20-1, 61-2008. YES 92 Replace prop shaft plug seal in accordance with TO 1C-130H2-61JG-10-1, 61-10-14. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 31) 61-10-00 2-218 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 32) 61-10-00 2-219 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 33) 61-10-00 2-220 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 34) 61-10-00 2-221 TO 1C-130H-2-61FI-00-1 FROM SHT 33 102 Gain access to and disconnect plug 47407A2P1 from indicator light dimmer No. 7 (2). Is a ground present on pin 16 of plug 47407A2P1? NO TO SHT 37 86 YES 103 105 Is airplane equipped with a flight data recorder system? (Check for presence of FLIGHT RECORDER and FLIGHT VOICE RECORDER INHB circuit breakers (3,4). NO Repair ground fault between pin 16 of plug 47407A2P1 of indicator dimmer No. 7 and diode CR3AX (1). (See figure 213.) YES 104 Gain access to terminals of diode CR3AX (1) and disconnect wire E604A22 from diode bus bar. Is a ground present on disconnected wire? 106 NO Fault in flight data recorder system. Go to TO 1C-130H-2-31FI-00-1 and continue troubleshooting. 13 YES 107 Repair ground fault between pin 16 of plug 47407A2P1 of indicator light dimmer No. 7 and diode CR3AX. (See figure 213.) NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 35) 61-10-00 2-222 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 36) 61-10-00 2-223 TO 1C-130H-2-61FI-00-1 FROM SHT 35 108 Is a ground present on pin 24 of plug 47404A2P1 of indicator light dimmer No. 7 (4)? NO 110 Replace indicator light dimmer No. 7. 82 YES 109 Gain access to and disconnect plug P251 (2) at main instrument panel disconnect. Is a ground present on pin C of receptacle J129 (1)? 111 NO Repair ground fault between pin 24 of plug 47407A2P1 of indicator light dimmer No. 7 and pin C of receptacle J129. (See figure 2-13.) 50 YES 112 Repair ground fault between pin C of plug P251 and terminal 2 of PROP LOW OIL QUANTITY master warning light (3). (See figure 2-13.) NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 37) 61-10-00 2-224 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 38) 61-10-00 2-225 TO 1C-130H-2-61FI-00-1 FROM SHT 33 113 Disconnect wire from terminal E of indicator lights dimmer No. 7 (3). Is a ground present on disconnected wire? 115 NO Replace indicator lights dimmer No. 7. (See figure 2-13.) 9 YES 114 Gain access to and disconnect plug P251 (1) at main instrument panel disconnect. Is a ground present on plug pin C? 116 NO Repair ground fault between dimmer terminal E and pin C of receptacle J129 (4). (See figure 2-13.) 50 YES 117 Repair ground fault between plug P251 pin C and terminal 2 of PROP LOW OIL QUANTITY master warning light (2). (See figure 2-13.) NOTE 1 MC-130E airplanes. 2. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 39) 61-10-00 2-226 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 40) 61-10-00 2-227 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 41) 61-10-00 2-228 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 42) 61-10-00 2-229 TO 1C-130H-2-61FI-00-1 130 FROM SHT 41 128 Is an outboard propeller being troubleshot? NO Repair open circuit between pin D of plug P396 (1) and related diode CR3 (2). (See figure 213 or 2-14.) 1 YES 2 Prop 2 3 2 3 Diode CR3AY CR3AZ CR3FY CR3FZ 131 129 Gain access to and disconnect plug P130/P1139 (4) at outer wing break. Is voltage present on plug pin N? NO Repair open circuit between plug P130/P1139 pin N and related diode CR3 (2). (See figure 2-13 or 2-14.) 1 46 OR 21 2 Prop 1 4 1 4 Diode CR3AX CR3BA CR3FX CR3GA YES 132 Repair open circuit between pin D of plug P396 (1) and pin N of receptacle J235/J935 (3). (See figure 2-13 or 2-14.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 2-13 or 2-14 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 43) 61-10-00 2-230 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 44) 61-10-00 2-231 TO 1C-130H-2-61FI-00-1 FROM SHT 1 133 Press to test affected PROPELLER LOW OIL WARNING light (1 or 2). Does light press to test? YES 137 NO Is airplane an MC-130H? TO SHT 49 YES NO TO SHT 47 134 Temporarily remove power and gain access to terminals of affected PROPELLER LOW OIL WARNING light. Is 28 VDC present on light terminal 1? 51 , 53 , 55 OR 138 YES Replace PROPELLER LOW OIL WARNING light assembly. 57 NO 139 135 Is No. 1 PROPELLER LOW OIL WARNING light (1) being troubleshot? YES Repair power circuit to No. 1 PROPELLER LOW OIL WARNING light terminal 1. (See figure 2-13.) NO 140 136 Press to test No. 1 PROPELLER LOW OIL WARNING light. Does light press to test? NO Repair power circuit to No. 1 PROPELLER LOW OIL WARNING light terminal 1. (See figure 2-13.) YES TO SHT 51 NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. 3. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 45) 61-10-00 2-232 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 46) 61-10-00 2-233 TO 1C-130H-2-61FI-00-1 FROM SHT 45 141 a. Open PROP LOW OIL LEVEL circuit breaker (2). b. Gain access to and disconnect plugs 47407A1P1 and 47407A2P1 from indicator light dimmer No. 7 (4). Is ground present on specified pin of plug 47407A1P1 and 40407A2P1 of indicator light dimmer No. 7? Prop Pin 1 47407A1P1-4 2 47407A1P1-16 3 47407A1P1-15 4 47407A2P1-4 143 Repair open circuit between applicable pin of plug 47407A1P1 and 47407A2P1 of indicator light dimmer No. 7 and related diode CR3 (3). (See figure 2-13.) NO Test Point Prop 1 2 3 4 91 93 Pin 47407A1P1-4 47407A1P1-16 47407A1P1-15 47407A2P1-4 Diode CR3AX CR3AY CR3AZ CR3BA 95 87 YES 142 Is there continuity between specified pins of receptacle 47407A1J1 and 47407A2J1 of indicator lights dimmer No. 7? Prop 1 Pin 47407A1J1-4 47407A1J1-10 2 47407A1J1-16 47407A1J1-24 92 100 3 47407A1J1-15 47407A1J1-23 94 98 4 47407A2J1-4 47407A2J1-10 85 84 144 Test Point 90 103 YES Repair open circuit between terminal 2 of PROPELLER LOW OIL WARNING light (1) and applicable pin of plug 47407A1P1 or 47407A2P1 of indicator light dimmer No. 7. (See figure 2-13.) Prop 1 2 3 4 Pin 47407A1P1-10 47407A1P1-24 47407A1P1-23 47407A2P1-10 NO 145 Replace indicator light dimmer No. 7. NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 47) 61-10-00 2-234 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 48) 61-10-00 2-235 TO 1C-130H-2-61FI-00-1 FROM SHT 45 146 a. Open PROP LOW OIL LEVEL circuit breaker (2). b. Gain access to terminals of indicator lights dimmer No. 7 (4). Is a ground present on specified dimmer terminal? Prop Dim Term 1 a 2 b 3 c 4 d Test Point 148 Repair open circuit between specified dimmer terminal and related diode CR3 (3). (See figure 2-13.) NO Prop 1 2 3 4 8 6 4 Dim Term a b c d Diode CR3AX CR3AY CR3AZ CR3BA 2 YES 147 149 Is a ground present on specified dimmer terminal? Prop Dim Term 1 A 2 B 3 C 4 D Test Point 7 5 3 1 YES Repair open circuit between terminal 2 of PROPELLER LOW OIL WARNING light (1) and related dimmer terminal. (See figure 2-13.) Prop 1 2 3 4 Dim Term A B C D NO 150 Replace indicator lights dimmer No. 7. NOTE 1 MC-130E airplanes. 2. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 49) 61-10-00 2-236 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 50) 61-10-00 2-237 TO 1C-130H-2-61FI-00-1 FROM SHT 45 155 151 Is No. 2 PROPELLER LOW OIL WARNING light (2) being troubleshot? YES NO Repair open circuit between terminal 1 of No. 1 PROPELLER LOW OIL WARNING light (1) and terminal 1 of No. 2 PROPELLER LOW OIL WARNING light (2). (See figure 2-13.) 156 152 Press to test No. 2 PROPELLER LOW OIL WARNING light. Does light press to test? NO YES Repair open circuit between terminal 1 of No. 1 PROPELLER LOW OIL WARNING light (1) and terminal 1 of No. 2 PROPELLER LOW OIL WARNING light (2). (See figure 2-13.) 157 153 Is No. 3 PROPELLER LOW OIL WARNING light (3) being troubleshot? YES NO Repair open circuit between terminal 1 of No. 2 PROPELLER LOW OIL WARNING light (2) and terminal 1 of No. 3 PROPELLER LOW OIL WARNING light (3). (See figure 2-13.) 158 154 Press to test No. 3 PROPELLER LOW OIL WARNING light. Does light press to test? YES NO Repair open circuit between terminal 1 of No. 2 PROPELLER LOW OIL WARNING light (2) and terminal 1 of No. 3 PROPELLER LOW OIL WARNING light (3). (See figure 2-13.) 159 Repair open circuit between terminal 1 of No. 3 PROPELLER LOW OIL WARNING light (3) and terminal 1 of No. 4 PROPELLER LOW OIL WARNING light (4). (See figure 2-13.) NOTE 1 MC-130E airplanes. 2 MC-130H airplanes. Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 51) 61-10-00 2-238 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 52) 61-10-00 2-239 TO 1C-130H-2-61FI-00-1 FROM SHT 1 163 160 6110031 Press to test PROP LOW OIL QUANTITY master warning light (2). Does light press to test? NO Temporarily remove power and gain access to terminals of PROP LOW OIL QUANTITY master warning light. Is 28 VDC present on light terminal 1? 48 YES 165 YES Replace PROP LOW OIL QUANTITY master warning light assembly. NO 164 a. Remove power from airplane. b. Gain access to and disconnect plug P251 (1) at main instrument panel disconnect. Is there continuity between plug pin B and light terminal 1? 47 166 YES Repair power circuit to pin B of receptacle J129 (4). (See figure 2-13.) 48 NO 167 Repair open circuit. (See figure 2-13.) 161 a. Remove power from airplane. b. Gain access to diode CR3 (3) associated with propeller position. Is a ground present on diode bus bar? Test Point Prop Diode 1 CR3AX 2 CR3AY 3 CR3AZ 4 CR3BA 168 Replace defective diode CR3. (See figure 2-13.) NO 13 15 Prop 1 2 3 4 Diode CR3AX CR3AY CR3AZ CR3BA 17 19 YES 162 YES Is airplane an MC-130H? TO SHT 55 NO TO SHT 57 NOTE 1 MC-130E airplanes. 2. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 53) 61-10-00 2-240 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 54) 61-10-00 2-241 TO 1C-130H-2-61FI-00-1 FROM SHT 53 169 a. Gain access to PROP LOW OIL QUANTITY master warning light (3) and remove bulb from light. b. Gain access to terminal or light. Is a ground present on light terminal 2? 173 YES Replace PROP LOW OIL QUANTITY master warning light assembly. 49 NO 170 Gain access to and disconnect plug 47407A2P1 from indicator light dimmer No. 7 (5). Is a ground present on pin 16? 174 NO Repair open circuit between pin 16 of plug 47407A2P1 and diode CR3AX (4). (See figure 2-13.) 86 YES 171 Is there continuity between pins 24 and 16 of receptacle 47404A2P1? 82 175 NO Replace indicator light dimmer No. 7. 86 YES 172 Gain access to and disconnect plug P251 (2) at main instrument panel disconnect. Is there continuity between plug pin C and PROP LOW OIL QUANTITY master warning light terminal 2? 50 176 NO Repair open circuit between pin 24 of plug 47407A2P1 and pin C of receptacle J129 (1). (See figure 213.) 49 YES 177 Repair open circuit. (See figure 213.) NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 55) 61-10-00 2-242 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 56) 61-10-00 2-243 TO 1C-130H-2-61FI-00-1 FROM SHT 53 178 a. Gain access to PROP LOW OIL QUANTITY master warning light (2) and remove bulb from light. b. Gain access to terminals of light. Is a ground present on light terminal 2? 182 YES Replace PROP LOW OIL QUANTITY master warning light assembly. 49 NO 179 Gain access to terminals of indicator lights dimmer No. 7 (4). Is a ground present on dimmer terminal e? 183 NO 10 Repair open circuit between dimmer terminal e and diode CR3AX (3). (See figure 2-13.) YES 180 184 Is a ground present on dimmer terminal E? NO 9 Replace indicator lights dimmer No. 7. YES 181 Gain access to and disconnect plug P251 (1) at main instrument panel disconnect. Is there continuity between plug pin C and PROP LOW OIL QUANTITY master warning light terminal 2? 50 185 YES Repair open circuit between dimmer terminal E and pin C of receptacle J129 (5). (See figure 2-13.) 49 NO 186 Repair open circuit. (See figure 2-13.) NOTE 1 MC-130E airplanes. 2. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 57) 61-10-00 2-244 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 58) 61-10-00 2-245 TO 1C-130H-2-61FI-00-1 FROM SHT 1 191 187 Is airplane serial number AF92-0547 through AF92-2104 or AF92-3281 and up? YES Fault is in MACAWS. Refer to TO 1C-130H-2-33FI-00-1-2 for troubleshooting. NO 188 YES Is airplane an MC-130H? TO SHT 61 NO 189 6110030 a. Place THUNDERSTORM lights switch (2) to OFF. b. Place pilot’s INSTRUMENT lights rheostat (6) to any position except OFF. c. Momentarily place CAUTION lights switch (1) to BRIGHT, then DIM. Do PROP LOW OIL QUANTITY master warning light (3) and a PROPELLER LOW OIL WARNING light (4) fail to go to selected bright/dim mode? 192 NO Replace indicator lights dimmer No. 7 (5). YES 190 a. Gain access to terminals of indicator lights dimmer No. 7 (5). b. Momentarily hold CAUTION LIGHTS switch to DIM. Is 28 VDC present between dimmer terminals W and X while switch is held? 12 193 NO Fault is in dimming circuit. Go to TO 1C-130H-2-33FI-00-1-1-1 and continue troubleshooting. 11 YES 194 Replace indicator lights dimmer No. 7. NOTE 1 MC-130E airplanes. 2. See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 59) 61-10-00 2-246 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 60) 61-10-00 2-247 TO 1C-130H-2-61FI-00-1 FROM SHT 59 195 a. Place THUNDERSTORM lights switch (2) to off. b. Place pilot’s INSTRUMENT lights rheostat (1) to any position except OFF. c. Place WCA DIM LEVEL switch (5) to 1. d. Momentarily place WCA lights switch (6) to DIM. Do PROP LOW OIL QUANTITY master warning light (3) and a PROPELLER LOW OIL WARNING light (4) fail to go to dim mode? 197 NO Replace indicator light dimmer No. 7 (7). YES 196 a. Gain access to and disconnect plugs 47404A1P1 and 47407A2P1 from indicator light dimmer No. 7 (7). b. Momentarily hold WCA lights switch to DIM. Is 28 VDC present between specified pins of 47407A1P1 and 47407A2P1 while switch is held? 198 NO Pin 47407A1P1-7 47407A1P1-8 47407A2P1-7 47407A2P1-8 Test Point 96 Fault is in dimming circuit. Go to TO 1C-130H-2-33FI-00-1-1-1 and continue troubleshooting. 97 88 89 YES 199 Replace indicator light dimmer No. 7. NOTE See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 61) 61-10-00 2-248 TO 1C-130H-2-61FI-00-1 Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 62) 61-10-00 2-249/(2-250 blank) TO 1C-130H-2-61FI-00-1 Figure 2-6. Beta Indication Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) 61-10-00 F2-6 2-251/(2-252 blank) TO 1C-130H-2-61FI-00-1 Figure 2-7. Beta Indication Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) 61-10-00 F2-7 2-253/(2-254 blank) TO 1C-130H-2-61FI-00-1 Figure 2-8. Negative Torque Signal System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024, Except MC-130H Airplanes) 61-10-00 F2-8 2-255/(2-256 blank) TO 1C-130H-2-61FI-00-1 Figure 2-9. Negative Torque Signal System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) 61-10-00 F2-9 2-257/(2-258 blank) TO 1C-130H-2-61FI-00-1 Figure 2-10. Negative Torque Signal System Electrical Schematic Diagram (MC-130H Airplanes) 61-10-00 F2-10 2-259/(2-260 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 1 of 8) Change 6 61-10-00 F2-11 2-261/(2-262 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 2) 61-10-00 F2-11 2-263/(2-264 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 3) 61-10-00 F2-11 2-265/(2-266 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 4) 61-10-00 F2-11 2-267/(2-268 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 5) 61-10-00 F2-11 2-269/(2-270 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 6) 61-10-00 F2-11 2-271/(2-272 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 7) 61-10-00 F2-11 2-273/(2-274 blank) TO 1C-130H-2-61FI-00-1 Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 8) 61-10-00 F2-11 2-275/(2-276 blank) TO 1C-130H-2-61FI-00-1 Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 1 of 4) 61-10-00 F2-12 2-277/(2-278 blank) TO 1C-130H-2-61FI-00-1 Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 2) 61-10-00 F2-12 2-279/(2-280 blank) TO 1C-130H-2-61FI-00-1 Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 3) 61-10-00 F2-12 2-281/(2-282 blank) TO 1C-130H-2-61FI-00-1 Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 4) 61-10-00 F2-12 2-283/(2-284 blank) TO 1C-130H-2-61FI-00-1 Figure 2-13. Propeller Low Fluid Warning System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 1 of 2) 61-10-00 F2-13 2-285/(2-286 blank) TO 1C-130H-2-61FI-00-1 Figure 2-13. Propeller Low Fluid Warning System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 2) 61-10-00 F2-13 2-287/(2-288 blank) TO 1C-130H-2-61FI-00-1 Figure 2-14. Propeller Low Fluid Warning System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) 61-10-00 F2-14 2-289/(2-290 blank) TO 1C-130H-2-61FI-00-1 Figure 2-15. In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095, AF92-2104, and AF93-1036 and Up) 61-10-00 F2-15 2-291/(2-292 blank) TO 1C-130H-2-61FI-00-1 Section III. SYNCHROPHASER SYSTEM 3-1. GENERAL. The fault isolation material in this section is used for troubleshooting any synchrophaser system malfunction. Contents of this section include a malfunction index, a fault code index, preparation procedures to be performed prior to fault isolation, a fault isolation diagram (the actual troubleshooting procedures), locator illustrations for hardware referenced in the fault isolation diagram, and schematic diagrams. 3-2. MALFUNCTION INDEX. The malfunction index (table 3-1) is used when a malfunction is encountered during ground maintenance and no numeric fault code was determined from the FRM diagram, when no numeric fault code was provided by the flight crew, or when the flight crew only provided an alphanumeric fault code. Malfunctioning systems/modes of operation are listed in the left column of the table. The middle column contains the alphanumeric fault code, while the right column identifies the preparation and fault isolation figures for troubleshooting. Table 3-1. Synchrophaser System Malfunctions *Alphanumeric fault code Malfunction 1. Synchrophaser system malfunction 6120S01 Fault isolation reference Perform figure 3-1, Preparation A, then go to figure 3-5, block 1. * If provided by flight crew 3-3. NUMERIC FAULT CODE INDEX. All assigned numeric FRM fault codes for the synchrophaser system are listed in table 3-2. Fault codes are listed in numerical order in the left column of the table. The middle column contains the AFTO Form 781A report and lists symptoms and conditions actually observed by the flight crew while performing the FRM procedure. The right column identifies the preparation and fault isolation figures for troubleshooting. Table 3-2. Synchrophaser System Fault Codes Fault code AFTO Form 781A report Fault isolation reference 6120001 All slave propellers fail to follow when No. 3 propeller is selected as master. All slave propellers follow when No. 2 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120002 Propeller No. (1)(2)(4) fails to follow when No. 3 propeller is selected as master. Propeller follows when No. 2 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120003 All slave propellers fail to follow when No. 2 propeller is selected as master. All slave propellers follow when No. 3 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 61-20-00 3-1 TO 1C-130H-2-61FI-00-1 Table 3-2. Synchrophaser System Fault Codes - Continued Fault code 3-4. AFTO Form 781A report Fault isolation reference 6120004 All slave propellers fail to follow when No. 2 or No. 3 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120005 Propeller No. (1)(3)(4) fails to follow when No. 2 propeller is selected as master. Propeller follows when No. 3 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120006 Propeller No. (1)(3)(4) fails to follow when No. 2 or No. 3 propeller is selected as master. Perform figure 3-1, Preparation A, then go to figure 3-5, block 146. 6120007 All slave engine RPMs fluctuate when No. 3 propeller is selected as master. Perform figure 3-1, Preparation A, then go to figure 3-5, block 326. 6120008 Engine No. (1)(2)(3)(4) RPM fluctuates when No. 3 propeller is selected as master. Perform figure 3-1, Preparation A, then go to figure 3-5, block 326. 6120009 All slave engine RPMs fluctuate when No. 2 propeller is selected as master. Perform figure 3-1, Preparation A, then go to figure 3-5, block 326. 6120010 Engine No. (1)(2)(3)(4) RPM fluctuates when No. 2 propeller is selected as master. Perform figure 3-1, Preparation A, then go to figure 3-5, block 326. 6120011 Engine No. (1)(2)(3)(4) RPM takes excessive time to stabilize after rapid THROTTLE movement. Perform figure 3-1, Preparation A, then go to figure 3-5, block 148. 6120012 All engine RPMs (fluctuate) (are out of limits) in normal governing. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120013 Engine No. (1)(2)(3)(4) RPM (fluctuates) (is out of limits) in normal governing. Perform figure 3-1, Preparation A, then go to figure 3-5, block 139. 6120014 Engine No. (1)(2)(3)(4) RPM (fluctuates) (is out of limits) in mechanical governing. Fault is in propeller system. Go to Section II and continue fault isolation. PREPARATION PROCEDURES. WARNING Improper or inadequate preparation of the airplane may result in injury to personnel and/or damage to the airplane. The applicable preparation procedures must be performed before starting troubleshooting. The preparation is referenced in the malfunction index and fault code indexes. Each procedure is contained in a figure that illustrates step-by-step actions to be taken to prepare the airplane for troubleshooting. 61-20-00 3-2 TO 1C-130H-2-61FI-00-1 Figure 3-1. Preparation A (Sheet 1 of 2) 61-20-00 3-3 TO 1C-130H-2-61FI-00-1 Figure 3-1. Preparation A (Sheet 2) 61-20-00 3-4 TO 1C-130H-2-61FI-00-1 Figure 3-2. Preparation B (Sheet 1 of 2) 61-20-00 3-5 TO 1C-130H-2-61FI-00-1 Figure 3-2. Preparation B (Sheet 2) 61-20-00 3-6 TO 1C-130H-2-61FI-00-1 Figure 3-3. Preparation C (Sheet 1 of 3) 61-20-00 3-7 TO 1C-130H-2-61FI-00-1 Figure 3-3. Preparation C (Sheet 2) 61-20-00 3-8 TO 1C-130H-2-61FI-00-1 Figure 3-3. Preparation C (Sheet 3) 61-20-00 3-9 TO 1C-130H-2-61FI-00-1 Figure 3-4. Preparation D (Sheet 1 of 3) 61-20-00 3-10 TO 1C-130H-2-61FI-00-1 Figure 3-4. Preparation D (Sheet 2) 61-20-00 3-11 TO 1C-130H-2-61FI-00-1 Figure 3-4. Preparation D (Sheet 3) 61-20-00 3-12 TO 1C-130H-2-61FI-00-1 3-5. FAULT ISOLATION DIAGRAM. The fault isolation diagram in this section is used for troubleshooting any synchrophaser system malfunction. When the flight crew uses a FRM fault code to report a malfunction, that number will be found in the fault code index. When no FRM fault code is available, the malfunction index identifies the figure to use for fault isolation. a. Arrangement. One fault isolation diagram is included for the synchrophaser system. Opposite each flow sheet of the fault isolation diagram is an illustration which shows the physical location of items referenced in individual fault isolation diagram blocks. Double-check these illustrations to verify the correct location when making an observation or measurement. Following the fault isolation diagram are the electrical schematic diagrams. The schematic diagrams are laid out so that no portion of a diagram is covered up when folded out for use. Thus it is easy to concurrently locate components, circuits, and test points that are referenced on the fault isolation diagram. b. Using Troubleshooting Data. A thorough description of the fault isolation diagram and other troubleshooting data is provided in Section I. In addition, the Introduction contains an illustrated how-to-use figure for this section. Understand how to use the troubleshooting information before attempting to repair the airplane. 61-20-00 3-13 TO 1C-130H-2-61FI-00-1 1 6120S01 Advance throttles (6) to obtain approximately 8,000 inch-pounds on engine torque indicators (3) with all ELECTRONIC FUEL CORRECTION/TD lights (2) off. Did RPM on any engine tachometer (4) exceed 103.5 percent or did any propeller pitchlock? 5 YES Perform synchrophaser index in accordance with TO 1C-130H61JG-10-1, 61-10-02 (subtask 12-6). Does problem persist? NO 6 Synchrophaser index corrected malfunction. Secure system. YES NO TO SHT 7 7 2 Place propeller governor control switches (5) to MECH GOV/MECH. Is RPM stable for each propeller? Fault is in propeller system. Go to figure 2-5 in Section II and continue troubleshooting. NO YES 3 Is RPM in FUNCTION display (1) between 99.8 and 100.2 percent for each propeller? NO TO SHT 147 YES 4 Perform synchrophaser index in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-6). Did RPM of any propeller vary more than 0.2 percent when propeller governor control switches were moved from MECH GOV/MECH to NORMAL/NORM during the synchrophaser index? YES TO SHT 25 NO TO SHT 3 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 3-5. Synchrophaser System Malfunction (Sheet 1 of 152) 61-20-00 3-14 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 2) 61-20-00 3-15 TO 1C-130H-2-61FI-00-1 FROM SHT 1 8 Is RPM stable for each propeller (1) in NORMAL governing? NO TO SHT 41 YES 9 Place SYNCHROPHASE MASTER/MSTR switch (3) to engine 2. Is RPM stable for all propellers? NO TO SHT 109 YES 10 Perform synchrophaser check in accordance with TO 1C-130H-261JG-10-1, 61-10-02 (subtask 12-9). Did RPM of any slave propeller fail to decrease 1 to 3 percent as No. 2 throttle (2) was retarded to FLIGHT IDLE/FLT IDLE during the check? YES TO SHT 43 NO 11 Place SYNCHROPHASE MASTER/MSTR switch to engine 3. Is RPM stable for all propellers? NO TO SHT 109 YES TO SHT 5 Figure 3-5. Synchrophaser System Malfunction (Sheet 3) 61-20-00 3-16 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 4) 61-20-00 3-17 TO 1C-130H-2-61FI-00-1 FROM SHT 3 12 15 Did the RPM of any slave propeller fail to decrease 1 to 3 percent as No. 3 throttle (1) was retarded to FLIGHT IDLE/FLT IDLE during the synchrophaser check? Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES NO 13 Perform throttle anticipation check in accordance with TO 1C-130H2-61JG-10-1, 61-10-02 (subtask 1-2-8). Was check satisfactory? NO TO SHT 45 YES 14 Perform fuel governor and pitchlock check in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-10). Was check satisfactory? 16 YES Synchrophaser system is normal. Secure system. NO TO SHT 7 Figure 3-5. Synchrophaser System Malfunction (Sheet 5) 61-20-00 3-18 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 6) 61-20-00 3-19 TO 1C-130H-2-61FI-00-1 FROM SHT 1 OR 5 17 CAUTION Do not retard throttle below 96 percent if pitchlock is engaged. The RPM may drop below 94 percent and cause an engine flameout, resulting in overtemperature damage to the turbine. a. Shut down engines in accordance with TO 1C-130H-2-71JG00-1, 71-00-10; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10. b. Perform Preparation D. c. Place TEST SELECT switch (2) to 7. d. Place PROP CHANNEL SELECT switch (3) to 4. e. Momentarily hold engine 4 fuel governing switch (6) to CHECK. Does FUNCTION display (1) indicate -6.5 to -7.5 volts while switch is held? Prop 4 20 NO Is airplane serial number AF92-0547 through AF92-2104 or AF92-3281 and up? NO Sync Rcpt Pins J267A-8, J267A-45 YES TO SHT 9 18 a. Place PROP CHANNEL SELECT switch to R/3. b. Momentarily hold engine 3 fuel governing switch (5) to CHECK. Does FUNCTION display indicate -6.5 to -7.5 volts while switch is held? Prop 3 NO TO SHT 15 Sync Rcpt Pins J268A-13, J267A-45 YES 19 a. Place PROP CHANNEL SELECT switch to L/2. b. Momentarily hold engine 2 fuel governing switch (4) to CHECK. Does FUNCTION display indicate -6.5 to -7.5 volts while switch is held? Prop 2 NO TO SHT 17 Sync Rcpt Pins J268A-12, J267A-45 YES TO SHT 19 NOTE 1 AC-130H airplanes only. 2 AC-130U airplanes only. 3 MC-130H airplanes only. Figure 3-5. Synchrophaser System Malfunction (Sheet 7) 61-20-00 3-20 YES TO SHT 11 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 8) 61-20-00 3-21 TO 1C-130H-2-61FI-00-1 FROM SHT 7 21 23 NOTE Put meter positive lead to ground in following steps. Gain access to terminals of ENG 4 FUEL GOVERNING switch (1). Is 15 volts present on switch terminal 2? NO 7 a. Remove junction box from synchrophaser rack. b. Install a jumper wire between pin 14 of receptacle J268A (3) and airplane ground. Is a ground present on ENG 4 FUEL GOVERNING switch terminal 2? 24 NO Remove jumper wire. Repair open circuit between switch terminal 2 and receptacle J268A pin 14. (See figure 3-6.) 7 YES YES 25 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 22 Momentarily hold ENG 4 FUEL GOVERNING switch to CHECK. Is 15 volts present on switch terminal 1 while switch is held? 26 NO Replace ENG 4 FUEL GOVERNING switch. 8 YES 27 Repair open circuit between switch terminal 1 and pin 8 of receptacle J267A (2). (See figure 3-6.) NOTE 1 AC-130H airplanes only. 2 AC-130U airplanes only. 3 MC-130E airplanes only. 4 MC-130H airplanes only. 5. See figure 3-6 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 9) 61-20-00 3-22 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 10) 61-20-00 3-23 TO 1C-130H-2-61FI-00-1 FROM SHT 7 28 NOTE Put meter positive lead to ground in following steps. NO Gain access to terminals of engine 4 fuel governing switch (3). Is 15 volts present on switch terminal 2? TO SHT 13 7 YES 29 Momentarily hold engine 4 fuel governing switch to CHECK. Is 15 volts present on switch terminal 1 while switch is held? 31 NO Replace engine 4 fuel governing switch. 8 YES 30 Gain access to and disconnect plug P1743A (1) from fuel governing control panel (4). Is there continuity between receptacle J880A (2) pin D and related control panel switch terminal 1? 8 32 YES 88 Repair open circuit between plug P1743A pin D and receptacle J267A (5) pin 8. (See figure 3-7.) NO 33 Repair open circuit between receptacle J880A pin D and switch terminal 1. (See figure 3-7.) NOTE See figure 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 11) 61-20-00 3-24 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 12) 61-20-00 3-25 TO 1C-130H-2-61FI-00-1 FROM SHT 11 34 a. Gain access to and disconnect plug P1743A (1) from fuel governing control panel (4). b. Install a jumper wire between pin E of receptacle J880A (2) and airplane ground. Is a ground present on engine 4 fuel governing switch terminal 2 (3)? 36 NO Remove jumper wire. Repair open circuit between fuel governing switch terminal 2 and receptacle J880A pin E. (See figure 3-7.) 7 YES 35 a. Remove junction box from synchrophaser rack. b. Install a jumper wire between pin 14 of receptacle J268A (5) and airplane ground. Is a ground present on engine 4 fuel governing switch terminal 2? 37 NO Remove jumper wire. Repair open circuit between plug P1743A pin E and receptacle J268A, pin 14. (See figure 3-7.) 7 YES 38 Replace propeller synchrophaser in accordance with TO 1C-130H-261JG-20-1, 61-20-13. NOTE See figure 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 13) 61-20-00 3-26 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 14) 61-20-00 3-27 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 15) 61-20-00 3-28 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 16) 61-20-00 3-29 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 17) 61-20-00 3-30 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 18) 61-20-00 3-31 TO 1C-130H-2-61FI-00-1 FROM SHT 7 57 a. Place PROP CHANNEL SELECT switch (6) to 1. b. Momentarily hold engine 1 fuel governing switch (1) to CHECK. Does FUNCTION display (3) indicate -6.5 to -7.5 volts while switch is held? Prop 1 NO TO SHT 21 Sync Rcpt Pins J267A-7, J267A-45 YES 58 a. Place PROP CHANNEL SELECT switch to propeller under test. b. Place propeller governor control switch (8) to MECH GOV/MECH. c. Momentarily hold FUEL GOV switch (5) to ON. Does FUNCTION display indicate -6.5 to -7.5 volts while switch is held? Prop 1 2 3 4 60 Replace propeller synchrophaser in accordance with TO 1C130H-2-61JG-20-1, 61-20-13. NO Sync Rcpt Pins J267A-7, J267A-45 J268A-12, J267A-45 J268A-13, J267A-45 J267A-8, J267A-45 YES 59 a. Place propeller governor control switch (8) to NORM GOV/NORM position. b. Place TEST SELECT switch (7) to 8. c. Momentarily hold applicable fuel governing switch (1 or 2) to CHECK for 10 seconds. Does AC VOLTS display (4) indicate 50 to 65 volts while switch is held? (Speed bias control winding) Prop 1 2 3 4 61 Replace propeller synchrophaser in accordance with TO 1C130H-2-61JG-20-1, 61-20-13. NO Sync Rcpt Pins J267A-35, J267A-36 J268A-25, J268A-26 J267A-37, J267A-38 J268A-27, J268A-28 YES TO SHT 23 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 4 AC-130U airplanes only. 3 AC-130H airplanes only. 5 MC-130H airplanes only. Figure 3-5. Synchrophaser System Malfunction (Sheet 19) 61-20-00 3-32 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 20) 61-20-00 3-33 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 21) 61-20-00 3-34 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 22) 61-20-00 3-35 TO 1C-130H-2-61FI-00-1 FROM SHT 19 71 a. Record voltage indication in FUNCTION display (2) for propeller under test. b. Place propeller governor control switch (3) to NORMAL/NORM. c. Actuate applicable fuel governing switch (1) as follows: CHECK for 5 seconds, NORMAL/NORM for 5 seconds, CHECK for 5 seconds, NORMAL/NORM for 5 seconds. d. Place propeller governor control switch to MECH GOV/MECH. e. Record voltage indication in FUNCTION display. f. Compare the two voltage indications recorded in steps a and e. Did voltage change more than 0.2 volts on any channel? (Feedback pot) DC: Sync Rcpt Pin J267A-11 J268A-2 J268A-5 J267A-14 AC: Sync Rcpt Pins J267A-35 and J268A-25 and J267A-37 and J268A-27 and 72 YES Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 36 26 38 28 NO 73 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 AC-130H airplanes only. 4 AC-130U airplanes only. 5 MC-130H airplanes only. Figure 3-5. Synchrophaser System Malfunction (Sheet 23) 61-20-00 3-36 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 24) 61-20-00 3-37 TO 1C-130H-2-61FI-00-1 FROM SHT 1 74 Did all propellers (1,2,3, and 4) fail to respond to the synchrophaser index? YES TO SHT 27 NO 75 With No. 2 propeller (2) as master did No. 3 propeller (3) fail to index, and with No. 3 propeller as master did No. 2 propeller fail to index? YES TO SHT 39 NO 76 Perform propeller governor servobias clutch-brake check on affected propeller in accordance with TO 1C-130H-2-61JG-10-1, 61-1002 (subtask 1-2-7). Was RPM within limits for the affected propeller? 77 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. YES TO SHT 47 Figure 3-5. Synchrophaser System Malfunction (Sheet 25) 61-20-00 3-38 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 26) 61-20-00 3-39 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 27) 61-20-00 3-40 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 28) 61-20-00 3-41 TO 1C-130H-2-61FI-00-1 FROM SHT 27 89 Place SYNCHROPHASE MASTER/MSTR switch (1) to engine 2. Are MASTER light L/2 (2) and SYNC light (4) on? Prop Any 91 NO Gain access to terminal board TB146A (5). Is 28 VDC present on terminal 199? NO 93 Repair power circuit to terminal 199. (See figure 3-6 or 3-7.) 27 Sync Rcpt Pins J268A-22 YES YES 92 94 Is 28 VDC present on terminal 207? 29 YES Repair open circuit between terminal 207 and pin 22 of receptacle J268A (6). (See figure 36 or 3-7.) NO TO SHT 31 90 Place SYNCHROPHASE MASTER/MSTR switch to engine 3. Are MASTER light R/3 (3) and SYNC light on? Prop Any NO TO SHT 33 Sync Rcpt Pins J267A-27 YES TO SHT 35 NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 29) 61-20-00 3-42 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 30) 61-20-00 3-43 TO 1C-130H-2-61FI-00-1 FROM SHT 29 95 Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (3). Is 28 VDC present on switch terminal 11? 99 NO Repair open circuit between switch terminal 11 and terminal 199 of terminal board TB146A (1). (See figure 3-6 or 3-7.) 14 YES 96 Is 28 VDC present on switch terminal 10? 100 NO 17 Replace SYNCHROPHASE MASTER/MSTR switch. YES 97 101 Gain access to terminals of PROP RESYNCHROPHASE/PROP SYNC switch (2). Is 28 VDC present on switch terminal 5? NO 22 Repair open circuit between PROP RESYNCHROPHASE/ PROP SYNC switch terminal 5 and SYNCHROPHASE MASTER/MSTR switch terminal 10. (See figure 3-6 or 3-7.) YES 102 98 Is 28 VDC present on switch terminal 6? 25 NO YES Repair open circuit between PROP RESYNCHROPHASE/ PROP SYNC switch terminal 6 and terminal board TB146A terminal 207. (See figure 3-6 or 3-7.) 103 Replace PROP RESYNCHROPHASE/PROP SYNC switch. NOTE See figure 3-6 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 31) 61-20-00 3-44 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 32) 61-20-00 3-45 TO 1C-130H-2-61FI-00-1 FROM SHT 29 108 104 Gain access to terminal board TB146A (1). Is 28 VDC present on terminal 207? NO 29 Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (2). Is 28 VDC present on switch terminal 12? 109 YES Repair open circuit between switch terminals 10 and 12. (See figure 3-6 or 3-7.) 18 YES NO 110 Replace SYNCHROPHASE MASTER/MSTR switch. 105 111 Is 28 VDC present on terminal 206? YES 28 Repair open circuit between terminal 206 and pin 27 of receptacle J267A (3). (See figure 36 or 3-7.) NO 106 Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (2). Is 28 VDC present on switch terminal 8? 112 NO Repair open circuit between switch terminals 8 and 11. (See figure 3-6 or 3-7.) 15 YES 107 113 Is 28 VDC present on switch terminal 9? 19 YES Repair open circuit between switch terminal 9 and terminal board TB146A terminal 206. (See figure 3-6 or 3-7.) NO 114 Replace SYNCHROPHASE MASTER/MSTR switch. NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 33) 61-20-00 3-46 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 34) 61-20-00 3-47 TO 1C-130H-2-61FI-00-1 FROM SHT 29 115 Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Are R/3 light (1) and RESYNC/INDEX light (2) on while switch is held? Prop Any 119 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES Sync Rcpt Pins J268A-15 NO 116 118 a. Gain access to terminal board TB128A (6). b. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch to RESYNC/INDEX. Is 28 VDC present on terminal board terminal 17 while switch is held? NO a. Gain access to terminals of PROP RESYNCHROPHASE/ PROP SYNC switch. b. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch to RESYNC/INDEX. Is 28 VDC present on switch terminal 4 while switch is held? 30 120 Repair open circuit between YES PROP RESYNCHROPHASE/ PROP SYNC switch terminal 4 and terminal board TB128A terminal 17. (See figure 3-6 or 37.) 24 YES NO 121 Replace PROP RESYNCHROPHASE/ PROP SYNC switch. 117 a. Gain access to terminal board TB1C (5). b. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch to RESYNC/INDEX. Is 28 VDC present on terminal board terminal 9 while switch is held? 122 NO Repair open circuit between terminal board TB1C terminal 9 and terminal board TB128A terminal 17. (See figure 3-6 or 3-7.) 13 YES 123 Repair open circuit between terminal board TB1C terminal 9 and pin 15 of receptacle J268A (4). (See figure 3-6 or 3-7.) NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 35) 61-20-00 3-48 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 36) 61-20-00 3-49 TO 1C-130H-2-61FI-00-1 FROM SHT 27 124 Is a ground present on pin 2 of plug P1258F (2)? 127 NO 34 Repair ground circuit. (See figure 3-6.) YES 125 128 Is a ground present on plug pin 4? NO 35 Repair ground circuit. (See figure 3-6.) YES 126 Is there continuity between plug P1258F pin 3 and pin 34 of receptacle J267A (1)? 36 129 YES Replace constant voltage transformer (3). 41 NO 130 Repair open circuit. (See figure 3-6.) NOTE 1 2. MC-130E airplanes. See figure 3-6 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 37) 61-20-00 3-50 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 38) 61-20-00 3-51 TO 1C-130H-2-61FI-00-1 FROM SHT 25 131 a. Shut down engines in accordance with TO 1C-130H-2-71JG00-1, 71-00-10; or TO 1C130(A)H-2-71JG-00-1, 71-00-10. b. Place SYNCHROPHASE MASTER/MSTR switch (1) to engine 2 or engine 3. c. Gain access to terminals of PROP RESYNCHROPHASE/ PROP SYNC switch (2). Is 28 VDC present on PROP RESYNCHROPHASE/PROP SYNC switch terminal 2? 134 NO Repair open circuit between PROP RESYNCHROPHASE/ PROP SYNC switch terminals 2 and 5. (See figure 3-6 or 3-7.) 23 YES 132 Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch to RESYNC/INDEX. Is 28 VDC present on switch terminal 1 while switch is held? 135 NO Replace PROP RESYNCHROPHASE/PROP SYNC switch. 26 YES 133 Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch to RESYNC/INDEX. Is 28 VDC present on SYNCHROPHASE MASTER/MSTR switch terminal 5 while PROP RESYNCHROPHASE/PROP SYNC switch is held? 136 NO Repair open circuit between SYNCHROPHASE MASTER/ MSTR switch terminal 5 and PROP RESYNCHROPHASE/ PROP SYNC switch terminal 1. (See figure 3-6 or 3-7.) 16 YES 137 Replace SYNCHROPHASE MASTER/MSTR switch. NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 39) 61-20-00 3-52 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 40) 61-20-00 3-53 TO 1C-130H-2-61FI-00-1 FROM SHT 3 138 141 Does RPM of all propellers (2) fluctuate with propeller governor control switch (3) in NORMAL/ NORM? YES Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. NO 139 6120013 Does frequency meter (1) indicate a fluctuation for the affected propeller? 142 NO Fault is in tachometer system. Go to TO 1C-130H-2-70FI-00-11 and continue troubleshooting. YES 140 Perform synchrophaser index in accordance with TO 1C-130H-261JG-10-1, 61-10-02 (subtask 12-6). Did RPM stabilize? 143 YES Synchrophaser index corrected malfunction. Secure system. NO TO SHT 47 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 3-5. Synchrophaser System Malfunction (Sheet 41) 61-20-00 3-54 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 42) 61-20-00 3-55 TO 1C-130H-2-61FI-00-1 FROM SHT 3 144 If not previously done, perform synchrophaser check in accordance with TO 1C-130H-2-61JG10-1, 61-10-02 (subtask 1-2-9). Did RPM of any slave propeller (2) fail to decrease 1 to 3 percent as No. 3 throttle (1) was retarded to FLIGHT IDLE/FLT IDLE during the check? NO TO SHT 109 YES 147 145 Did all slave propellers fail to follow either master? Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES NO 146 6120006 Perform pitchlock check in accordance with TO 1C-130H-2-61JG10-1, 61-10-02 (subtask 1-2-10). Was check satisfactory? NO TO SHT 47 YES TO SHT 109 Figure 3-5. Synchrophaser System Malfunction (Sheet 43) 61-20-00 3-56 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 44) 61-20-00 3-57 TO 1C-130H-2-61FI-00-1 FROM SHT 5 148 6120011 a. Perform synchrophaser index in accordance with TO 1C-130H-261JG-10-1, 61-10-02 (subtask 12-6). b. Perform throttle anticipation check in accordance with TO 1C130H-2-61JG-10-1, 61-10-02 (subtask 1-2-8). Does fault persist? 151 NO Synchrophaser index corrected malfunction. Secure system. YES 149 Perform propeller governor servobias clutch-brake check on affected propeller (3) in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-7). Was RPM within limits? 152 NO Replace valve housing assembly in accordance with TO 1C130H-61JG-20-1, 61-20-02. NO Reseal dome assembly in accordance with TO 1C-130H-261JG-10-1, 61-10-13. YES 150 a. Perform synchrophaser index in accordance with TO 1C-130H-261JG-10-1, 61-10-02 (subtask 12-6). b. Shut down engines in accordance with TO 1C-130H-2-71JG00-1, 71-00-10; or TO 1C130(A)H-2-71JG-00-1, 71-00-10. c. Move throttle (1) to MAXIMUM REVERSE/MAX RVS. d. Hold engine condition lever (2) in AIR START until propeller blades (3) stop moving (in reverse position), then release. e. Place engine condition lever to FEATHER/FTR and time propeller movement. Does propeller go from full reverse to full feather in 25 seconds or less? 153 YES TO SHT 47 Figure 3-5. Synchrophaser System Malfunction (Sheet 45) 61-20-00 3-58 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 46) 61-20-00 3-59 TO 1C-130H-2-61FI-00-1 FROM SHT 25, 41, 43, OR 45 154 a. If necessary, shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-0010; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10. b. Perform Preparation C. Does FUNCTION display (3) indicate 200 to 300 and does AC VOLTS display (4) indicate 3? (Anticipator pot R) Prop 1 2 3 4 NO TO SHT 49 Sync Rcpt Pins J267A-18, J267A-45 J268A-19, J267A-45 J268A-20, J267A-45 J267A-19, J267A-45 YES 155 157 Place RESISTANCE TEST switch (5) to 2. Does FUNCTION display indicate 134 to 216 and does AC VOLTS display indicate 3? (Anticipator pot wiper R) Prop 1 2 3 4 NO Sync Rcpt Pins J267A-22, J267A-45 J267A-20, J267A-45 J267A-21, J267A-45 J267A-9, J267A-45 Gain access to and disconnect plug P390 (1) at valve housing assembly. Is 134K to 216K ohms resistance present between pins K and S of valve housing assembly receptacle (2)? 71 70 158 NO Replace throttle anticipation potentiometer in accordance with TO 1C-130H-261JG-20-1, 61-2017. YES YES TO SHT 53 156 Move throttle (6) to TAKE OFF. Does FUNCTION display indicate 24 to 58 and does AC VOLTS display indicate 3? (Anticipator pot wiper R in T/O pos) Prop 1 2 3 4 159 NO Sync Rcpt Pins J267A-22, J267A-45 J267A-20, J267A-45 J267A-21, J267A-45 J267A-9, J267A-45 YES TO SHT 55 NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 47) 61-20-00 3-60 Change 2 Replace throttle anticipation potentiometer in accordance with TO 1C-130H-261JG-20-1, 61-2017. TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 48) 61-20-00 3-61 TO 1C-130H-2-61FI-00-1 FROM SHT 47 160 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 200K to 300K ohms resistance present between pins K and T of valve housing receptacle (4)? 71 164 Replace throttle anticipation potentiometer in accordance with TO 1C-130H-2-61JG-20-1, 6120-17. NO 72 YES 163 161 Is a ground present on plug P390 pin K? NO 71 Gain access to and disconnect plug P398 (2) at engine firewall. Is a ground present on plug pin V? 59 165 YES Repair open circuit between pin V of receptacle J239 (1) and plug P390 pin K. (See figure 36 or 3-7.) YES NO 166 Repair ground circuit. (See figure 3-6 or 3-7.) 162 a. Reconnect plug P390 at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 200K to 300K ohms resistance present between pins T and V of receptacle J239 (1)? 60 167 NO Repair wiring fault between receptacle J239 pin T and plug P390 pin T. (See figure 3-6 or 3-7.) 59 YES TO SHT 51 NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 49) 61-20-00 3-62 Change 2 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 50) 61-20-00 3-63 TO 1C-130H-2-61FI-00-1 170 FROM SHT 49 168 Is an outboard propeller being troubleshot? NO Repair wiring fault between pin T of plug P398 (1) and related pin of receptacle J268A (2). (See figure 3-6 or 3-7.) Prop 2 3 YES Rcpt Pin 19 20 169 a. Reconnect plug P398 (1) at engine firewall. b. Gain access to and disconnect plug P130/P1139 (4) at outer wing break. Is 200K to 300K ohms resistance present between pin g of receptacle J235/J935 (5) and airplane ground? 171 NO Repair wiring fault between receptacle J235/J935 pin g and plug P398 pin T. (See figure 36 or 3-7.) 48 YES 172 Repair wiring fault between plug P130/P1139 pin g and related pin of receptacle J267A (3). (See figure 3-6 or 3-7.) Prop 1 4 NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 51) 61-20-00 3-64 Rcpt Pin 18 19 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 52) 61-20-00 3-65 TO 1C-130H-2-61FI-00-1 FROM SHT 47 173 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 134K to 216K ohms resistance present between pins S and V of receptacle J239 (1)? 58 176 NO Repair wiring fault between receptacle J239 pin S and plug P390 pin S. (See figure 3-6 or 37.) 59 YES 177 174 NO Repair wiring fault between plug P398 pin S and related pin of receptacle J267A (4). (See figure 3-6 or 3-7.) Is an outboard propeller being troubleshot? Rcpt Pin 20 21 Prop 2 3 YES 175 a. Reconnect plug P398 at engine firewall. b. Gain access to and disconnect plug P130/ P1139 (6) at outer wing break. Is 134K to 216K ohms resistance present between specified pin of receptacle J235/J935 (5) and airplane ground? Prop Rcpt Pin 1 f 4 c Test Point 47 178 NO Repair wiring fault between plug P398 pin S and related receptacle J235/J935 pin. (See figure 3-6 or 3-7.) Rcpt Pin f c Prop 1 4 47 YES 179 Repair wiring fault between specified plug P130/P1139 pin and related pin of receptacle J267A (4). (See figure 3-6 or 3-7.) Prop 1 4 Plug Pin f c NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 53) 61-20-00 3-66 Rcpt Pin 22 9 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 54) 61-20-00 3-67 TO 1C-130H-2-61FI-00-1 FROM SHT 47 180 a. Move throttle (6) to FLIGHT IDLE/FLT IDLE. b. Place RESISTANCE TEST switch (5) to 3. Does FUNCTION display (3) indicate 8 to 11 and does AC VOLTS display (4) indicate 3? (Feedback pot R) Prop 1 2 3 4 NO TO SHT 57 Sync Rcpt Pins J267A-10, J267A-12 J268A-1, J268A-3 J268A-4, J268A-6 J267A-13, J267A-15 YES 181 183 Place RESISTANCE TEST switch to 4. Does FUNCTION display indicate 1 to 10.5 and does AC VOLTS display indicate 3? (Feedback pot wiper R) Prop 1 2 3 4 Sync Rcpt Pins J267A-10, J267A-11 J268A-2, J268A-3 J268A-4, J268A-5 J267A-14, J267A-15 NO Gain access to and disconnect plug P390 (1) at valve housing assembly. Is 1K to 10.5K ohms resistance present between pins L and N of valve housing assembly receptacle (2)? 74 184 NO 73 YES YES TO SHT 63 182 Place RESISTANCE TEST switch to 5. Does FUNCTION display indicate 25 to 50 ohms? (Speed bias control winding R) NO Prop 1 2 3 4 Sync Rcpt Pins J267A-35, J267A-36 J268A-25, J268A-26 J267A-37, J267A-38 J268A-27, J268A-28 TO SHT 65 YES TO SHT 71 NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 55) 61-20-00 3-68 Replace valve housing assembly in accordance with TO 1C-130H-261JG-20-1, 61-20-02. TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 56) 61-20-00 3-69 TO 1C-130H-2-61FI-00-1 FROM SHT 55 185 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 8K to 11K ohms resistance present between pins C and L of valve housing assembly receptacle (4)? 75 188 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 74 YES 186 187 a. Reconnect plug P390 at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 8K to 11K ohms resistance present between pins C and W of receptacle J239 (1)? 63 62 YES NO a. Gain access to and disconnect plug P390 at valve housing assembly. b. Install a jumper wire between plug pins K and L. Is there continuity between receptacle J239 pins V and W? 59 189 NO Remove jumper wire. Repair wiring fault between receptacle J239 pin W and plug P390 pin L. (See figure 3-6 or 3-7.) 62 YES TO SHT 59 190 Remove jumper wire. Repair wiring fault between receptacle J239 pin C and plug P390 pin C. (See figure 3-6 or 3-7.) NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 57) 61-20-00 3-70 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 58) 61-20-00 3-71 TO 1C-130H-2-61FI-00-1 FROM SHT 57 191 Is an outboard propeller being troubleshot? YES TO SHT 61 NO 192 a. Install a jumper wire between pins V and W of plug P398 (1). b. Remove junction box from synchrophaser rack. Is a ground present on specified pin of receptacle J268A (2)? Prop Rcpt Pin 2 3 3 4 193 NO Remove jumper wire. Repair wiring fault between plug P398 pin W and related receptacle J268A pin. (See figure 3-6 or 3-7.) Test Point 38 38 Prop 2 3 Rcpt Pin 3 4 YES 194 Remove jumper wire. Repair wiring fault between plug P398 pin C and related receptacle J268A pin. (See figure 3-6 or 3-7.) Prop 2 3 NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 59) 61-20-00 3-72 Rcpt Pin 1 6 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 60) 61-20-00 3-73 TO 1C-130H-2-61FI-00-1 FROM SHT 59 195 197 a. Reconnect plug P398 (1) at engine firewall. b. Gain access to and disconnect plug P130/P1139 (3) at outer wing break. Is 8K to 11K ohms resistance present between specified pins of receptacle J235/J935 (2)? Rcpt Prop Pins 1 j and k 4 j and e YES Test Points a. Install a jumper wire between plug P130/P1139 pin j and airplane ground. b. Remove junction box from synchrophaser rack. Is a ground present on specified pin of receptacle J267A (4)? Prop Rcpt Pin 50 51 1 10 50 51 4 15 Test Point 38 198 NO Remove jumper wire. Repair wiring fault between plug P130/ P1139 pin j and related receptacle J267A pin. (See figure 36 or 3-7.) Rcpt Pin 10 15 Prop 1 4 38 YES NO 199 Remove jumper wire. Repair wiring fault between specified plug P130/P1139 pin and related receptacle J267A pin. (See figure 3-6 or 3-7.) Prop 1 4 Plug Pin k e Rcpt Pin 12 13 200 196 a. Gain access to and disconnect plug P398 at engine firewall. b. Install a jumper wire between plug pins V and W. Is a ground present on receptacle J235/J935 pin j? YES Remove jumper wire. Repair wiring fault between plug P398 pin C and related plug P130/ P1139 pin. (See figure 3-6 or 3-7.) Prop 1 4 50 NO Plug Pin k e 201 Remove jumper wire. Repair wiring fault between receptacle J235/J935 pin j and plug P398 pin W. (See figure 3-6 or 3-7.) NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 61) 61-20-00 3-74 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 62) 61-20-00 3-75 TO 1C-130H-2-61FI-00-1 FROM SHT 55 202 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 1K to 10.5K ohms resistance present between pins N and W of receptacle J239 (1)? 61 205 NO Repair wiring fault between receptacle J239 pin N and plug P390 pin N. (See figure 3-6 or 3-7.) 62 YES 206 203 Is an outboard propeller being troubleshot? NO Repair wiring fault between plug P398 pin N and related pin of receptacle J268A (4). (See figure 3-6 or 3-7.) Prop 2 3 YES Rcpt Pin 2 5 204 a. Reconnect plug P398 at engine firewall. b. Gain access to and disconnect plug P130/P1139 (7) at outer wing break. Is 1K to 10.5K ohms resistance present between pins h and j of receptacle J235/J935 (6)? 49 207 NO Repair wiring fault between receptacle J235/J935 pin h and plug P398 pin N. (See figure 36 or 3-7.) 50 YES 208 Repair wiring fault between plug P130/P1139 pin h and related pin of receptacle J267A (5). (See figure 3-6 or 3-7.) Prop 1 4 NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 63) 61-20-00 3-76 Rcpt Pin 11 14 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 64) 61-20-00 3-77 TO 1C-130H-2-61FI-00-1 FROM SHT 55 209 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 25 to 50 ohms resistance present between pins B and M of valve housing assembly receptacle (4)? 68 212 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 67 YES 210 211 a. Reconnect plug P390 at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 25 to 50 ohms resistance present between pins B and X of receptacle J239 (1)? 56 55 YES NO a. Gain access to and disconnect plug P390 at valve housing assembly. b. Install a jumper wire between plug pins K and M. Is there continuity between receptacle J239 pins V and X? 59 213 YES Remove jumper wire. Repair open circuit between receptacle J239 pin B and plug P390 pin B. (See figure 3-6 or 3-7.) 55 NO TO SHT 67 214 Remove jumper wire. Repair open circuit between receptacle J239 pin X and plug P390 pin M. (See figure 3-6 or 3-7.) NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 65) 61-20-00 3-78 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 66) 61-20-00 3-79 TO 1C-130H-2-61FI-00-1 FROM SHT 65 215 Is an outboard propeller being troubleshot? YES TO SHT 69 NO 216 a. Install a jumper wire between pins B and V of plug P398 (1). b. Remove junction box from synchrophaser rack. Is a ground present on specified pin of receptacle J267A (3) or J268A (2)? Prop Rcpt Pin Test Point 2 J268A-26 3 J267A-38 37 217 YES Remove jumper wire. Repair open circuit between plug P398 pin X and related receptacle pin. (See figure 3-6 or 3-7.) Prop 2 3 Rcpt Pin J268A-25 J267A-37 37 NO 218 Remove jumper wire. Repair open circuit between plug P398 pin B and related receptacle pin. (See figure 3-6 or 3-7.) Prop 2 3 NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 67) 61-20-00 3-80 Rcpt Pin J268A-26 J267A-38 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 68) 61-20-00 3-81 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 69) 61-20-00 3-82 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 70) 61-20-00 3-83 TO 1C-130H-2-61FI-00-1 FROM SHT 55 226 Place RESISTANCE TEST switch (4) to 6. Does FUNCTION display (2) indicate 120 to 180 ohms? (Speed bias ref winding R) Prop 1 2 3 4 NO TO SHT 73 Sync Rcpt Pins J267A-40, J267A-45 J268A-23, J267A-45 J268A-24, J267A-45 J267A-39, J267A-45 YES 227 Move throttles (1) below GROUND IDLE/GND IDLE. Do FUNCTION display (2) and AC VOLTS display (3) indicate 1999? (Sync disarming switch) Prop 1 2 3 4 229 NO Sync Rcpt Pins J267A-40, J267A-45 J268A-23, J267A-45 J268A-24, J267A-45 J267A-39, J267A-45 Adjust or replace synchrophaser disarming switch (6) as required in accordance with TO 1C-130H-2-76JG-00-1, 7610-38. YES 228 a. Move throttles above FLIGHT IDLE/FLT IDLE. b. Place propeller governor control switches (5) to MECH GOV/MECH. Does FUNCTION display indicate 1999? (propeller governor control switch) Prop 1 2 3 4 230 NO Sync Rcpt Pins J267A-40, J267A-45 J268A-23, J267A-45 J268A-24, J267A-45 J267A-39, J267A-45 Replace propeller governor control switch. YES TO SHT 81 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 3-5. Synchrophaser System Malfunction (Sheet 71) 61-20-00 3-84 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 72) 61-20-00 3-85 TO 1C-130H-2-61FI-00-1 FROM SHT 71 231 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 120 to 180 ohms resistance present between pins A and K of valve housing assembly receptacle (4)? 69 235 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 71 YES 232 a. Reconnect plug P390 at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 120 to 180 ohms resistance present between pins A and V of receptacle J239 (1)? 57 236 Repair open circuit between receptacle J239 pin A and plug P390 pin A. (See figure 3-6 or 3-7.) NO 59 YES 233 a. Reconnect plug P398 at engine firewall. b. Disengage junction box from synchrophaser rack. c. Gain access to terminals of propeller governor control switch (5). Is 120 to 180 ohms resistance present between switch terminal 3 and airplane ground? NO TO SHT 75 86 YES 234 Is there continuity between switch terminals 2 and 3? 85 237 NO 86 Replace propeller governor control switch. YES TO SHT 77 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 73) 61-20-00 3-86 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 74) 61-20-00 3-87 TO 1C-130H-2-61FI-00-1 FROM SHT 73 240 238 Is an outboard propeller being troubleshot? NO YES Repair open circuit between terminal 3 of propeller governor control switch (4) and pin A of plug P398 (1). (See figure 3-6 or 3-7.) 239 Gain access to and disconnect plug P130/P1139 (3) at outer wing break. Is 120 to 180 ohms resistance present between specified pin of receptacle J235/J935 (2) and airplane ground? Prop Rcpt Pin 1 e 4 k 241 NO Test Point 46 Repair open circuit between pin A of plug P398 (1) and related receptacle J235/J935 pin. (See figure 3-6 or 3-7.) Prop 1 4 Rcpt Pin e k 46 YES 242 Repair open circuit between terminal 3 of propeller governor control switch (4) and related plug P130/P1139 pin. (See figure 3-6 or 3-7.) Prop 1 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 75) 61-20-00 3-88 Plug Pin e k TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 76) 61-20-00 3-89 TO 1C-130H-2-61FI-00-1 FROM SHT 73 243 Gain access to terminal board TB126A (2). Is 120 to 180 ohms resistance present between specified terminal and airplane ground? Prop TB Term 1 36 2 37 3 38 4 39 Test Point 245 NO Repair open circuit between terminal 2 of propeller governor control switch (4) and related terminal board TB126A terminal. (See figure 3-6 or 3-7.) 84 Prop 1 2 84 84 TB Term 36 37 Prop 3 4 TB Term 38 39 84 YES 244 Gain access to specified terminal board. Is 120 to 180 ohms resistance present between specified terminal and airplane ground? Test Point Prop TB-Term 1 TB135A (1) -169 2 TB135A (1) -170 3 TB146A (3) -210 4 TB146A (3) -211 246 Repair open circuit between specified terminal and related pin of receptacle J267A (6) or J268A (5). (See figure 3-6 or 3-7.) YES 81 81 81 Prop 1 2 3 4 TB-Term TB135A-169 TB135A-170 TB146A-210 TB146A-211 81 NO TO SHT 79 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 77) 61-20-00 3-90 Rcpt Pin J267A-40 J268A-23 J268A-24 J267A-39 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 78) 61-20-00 3-91 TO 1C-130H-2-61FI-00-1 FROM SHT 77 249 247 Gain access to terminals of synchrophaser disarming switch (3). Is 120 to 180 ohms resistance present between switch terminal 2NC and airplane ground? NO Repair open circuit between synchrophaser disarming switch terminal 2NC and related terminal of terminal board TB126A (1). (See figure 3-6 or 3-7.) TB Prop Term 1 36 2 37 83 YES TB Prop Term 3 38 4 39 250 248 Is 120 to 180 ohms resistance present between switch terminal 1NC and airplane ground? 82 NO YES Repair open circuit between synchrophaser disarming switch terminal 1NC and related terminal. (See figure 3-6 or 3-7.) Prop 1 2 3 4 TB-Term TB135A (4) TB135A (4) TB146A (2) TB146A (2) -169 -170 -210 -211 251 Adjust or replace synchrophaser disarming switch as required in accordance with TO 1C-130H-2-76JG-00-1, 76-1038. NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 79) 61-20-00 3-92 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 80) 61-20-00 3-93 TO 1C-130H-2-61FI-00-1 FROM SHT 71 252 Is an outboard propeller being troubleshot? NO TO SHT 83 YES 253 a. Place TYPE SELECT switch (2) to TUBE. b. Place RESISTANCE TEST switch (3) to 8. Does FUNCTION display (1) indicate 30 to 45 ohms? (Clutch 1 and 4 winding parallel R) YES TO SHT 89 Prop Sync Rcpt Pins 1,4 J268A-15, J267A-45 NO TO SHT 107 Figure 3-5. Synchrophaser System Malfunction (Sheet 81) 61-20-00 3-94 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 82) 61-20-00 3-95 TO 1C-130H-2-61FI-00-1 256 FROM SHT 81 254 Is No. 2 propeller (1) being troubleshot? NO YES a. Place TYPE SELECT switch (4) to TUBE. b. Place RESISTANCE TEST switch (5) to 8. c. Place SYNCHROPHASE MASTER/MSTR switch (2) to ENG 2. d. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Does FUNCTION display (6) indicate 20 to 30 ohms while switch is held? (Clutch 3 winding R) NO TO SHT 85 Prop Sync Rcpt Pins 3 J268A-15, J267A-45 YES TO SHT 89 255 a. Place TYPE SELECT switch (4) to TUBE. b. Place RESISTANCE TEST switch (5) to 8. c. Place SYNCHROPHASE MASTER/MSTR switch (2) to engine 3. d. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Does FUNCTION display (6) indicate 20 to 30 ohms while switch is held? (Clutch 2 winding R) NO TO SHT 87 Prop Sync Rcpt Pins 2 J268A-15, J267A-45 YES TO SHT 89 Figure 3-5. Synchrophaser System Malfunction (Sheet 83) 61-20-00 3-96 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 84) 61-20-00 3-97 TO 1C-130H-2-61FI-00-1 FROM SHT 83 257 Gain access to and disconnect plug P390C (6) at valve housing assembly. Is 60 to 90 ohms resistance present between pins K and P of valve housing assembly receptacle (5)? 71 261 NO Replace valve housing assembly in accordance with TO 1C-130H-2-61JG-20-1, 6120-02. 76 YES 258 a. Reconnect plug P390C to valve housing assembly. b. Gain access to and disconnect plug P398C (2) at engine firewall. Is 60 to 90 ohms resistance present between pins P and V of receptacle J239C (1)? 64 262 NO Repair open circuit between receptacle J239C pin P and plug P390C pin P. (See figure 3-6.) 59 YES 259 a. Reconnect plug P398C at engine firewall. b. Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (3). Is there continuity between switch terminals 4 and 5? 20 263 NO Replace SYNCHROPHASE MASTER/MSTR switch. 16 YES 260 Gain access to terminal board TB128A (4). Is there continuity between terminal board terminal 18 and SYNCHROPHASE MASTER/ MSTR switch terminal 4? 31 264 YES Repair open circuit between terminal board terminal 18 and plug P398C pin P. (See figure 3-6 or 3-7.) 20 NO 265 Repair open circuit. (See figure 3-6 or 3-7.) NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 85) 61-20-00 3-98 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 86) 61-20-00 3-99 TO 1C-130H-2-61FI-00-1 FROM SHT 83 266 Gain access to and disconnect plug P390B (6) at valve housing assembly. Is 60 to 90 ohms resistance present between pins K and P of valve housing assembly receptacle (5)? 71 270 NO Replace valve housing assembly in accordance with TO 1C-130H-2-61JG-20-1, 6120-02. 76 YES 267 a. Reconnect plug P390B to valve housing assembly. b. Gain access to and disconnect plug P398B (2) at engine firewall. Is 60 to 90 ohms resistance present between pins P and V of receptacle J239B (1)? 64 271 NO Repair open circuit between receptacle J239B pin P and plug P390B pin P. (See figure 3-6 or 3-7.) 59 YES 268 a. Reconnect plug P398B at engine firewall. b. Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (3). Is there continuity between switch terminals 5 and 6? 16 272 NO Replace SYNCHROPHASE MASTER/MSTR switch. 21 YES 269 Gain access to terminal board TB128A (4). Is there continuity between terminal board terminal 19 and SYNCHROPHASE MASTER/ MSTR switch terminal 6? 32 273 YES Repair open circuit between terminal board terminal 19 and plug P398B pin P. (See figure 3-6 or 3-7.) 21 NO 274 Repair open circuit. (See figure 3-6 or 3-7.) NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 87) 61-20-00 3-100 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 88) 61-20-00 3-101 TO 1C-130H-2-61FI-00-1 FROM SHT 81 OR 83 275 NOTE During megger checks, an indication of 1999 in both the FUNCTION and AC VOLTS displays is an acceptable measurement. a. Place SYNCHROPHASE MASTER/MSTR switch (5) to OFF. b. Place TYPE SELECT switch (2) to SOLID STATE. c. Place RESISTANCE TEST switch (4) to 13. Does FUNCTION display (1) indicate 0.5 or greater and does AC VOLTS display (3) indicate 6? (Control winding megger chk) Prop 1 2 3 4 NO TO SHT 91 Sync Rcpt Pins J267A-35, J267A-45 J268A-25, J267A-45 J267A-37, J267A-45 J268A-27, J267A-45 YES 276 Place RESISTANCE TEST switch to 14. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? (Feedback pot megger chk) Prop 1 2 3 4 NO TO SHT 99 Sync Rcpt Pins J267A-12, J267A-45 J268A-2, J267A-45 J268A-5, J267A-45 J267A-14, J267A-45 YES TO SHT 141 Figure 3-5. Synchrophaser System Malfunction (Sheet 89) 61-20-00 3-102 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 90) 61-20-00 3-103 TO 1C-130H-2-61FI-00-1 FROM SHT 89 277 a. Gain access to and disconnect plug P390 (3) at valve housing assembly. b. Install a jumper wire between plug pins B and M. Does FUNCTION display (5) indicate 0.5 or greater and does AC VOLTS display (4) indicate 6? 281 Remove jumper wire. Replace valve housing assembly in accordance with TO 1C-130H-261JG-20-1, 61-20-02. YES NO 278 a. Remove jumper wire from plug P390 but do not reconnect plug. b. Gain access to and disconnect plug P398 (2) at engine firewall. c. Install a jumper wire between plug P398 pins B and X. Does FUNCTION display indicate 0.5 or greater and does AC VOLTS display indicate 6? NO 280 Is an outboard propeller being troubleshot? NO TO SHT 93 YES YES TO SHT 95 279 Remove jumper wire from plug P398 and reconnect plug at engine firewall. Does FUNCTION display indicate 0.5 or greater and does AC VOLTS display indicate 6? 282 NO Repair ground fault between pin X of receptacle J239 (1) and plug P390 pin M. (See figure 3-6 or 3-7.) YES 283 Repair ground fault between pin B of receptacle J239 (1) and plug P390 pin B. (See figure 36 or 3-7.) Figure 3-5. Synchrophaser System Malfunction (Sheet 91) 61-20-00 3-104 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 92) 61-20-00 3-105 TO 1C-130H-2-61FI-00-1 285 FROM SHT 91 284 Remove jumper wire from plug P398 (1) but do not reconnect plug. Does FUNCTION display (5) indicate 0.5 or greater and does AC VOLTS display (4) indicate 6? YES NO Repair ground fault between plug P398 pin X and related pin of receptacle J267A (3) or J268A (2). (See figure 3-6 or 37.) Prop 2 3 Rcpt Pin J268A-25 J267A-37 286 Repair ground fault between plug P398 pin B and related pin of receptacle J267A (3) or J268A (2). (See figure 3-6 or 3-7.) Prop 2 3 NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 93) 61-20-00 3-106 Rcpt Pin J268A-26 J267A-38 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 94) 61-20-00 3-107 TO 1C-130H-2-61FI-00-1 FROM SHT 91 287 a. Remove jumper wire from plug P398 (1) but do not reconnect plug. b. Gain access to and disconnect plug P130 (5) at outer wing break. c. Install a jumper wire between specified plug pins. Prop 1 4 NO TO SHT 97 Plug Pins c and d d and f Does FUNCTION display (3) indicate 0.5 or greater and does AC VOLTS display (2) indicate 6? YES 289 288 Remove jumper wire from plug P130 and reconnect plug at outer wing break. Does FUNCTION display indicate 0.5 or greater and does AC VOLTS display indicate 6? YES NO Repair ground fault between plug P398 pin X and related pin of receptacle J235 (4). (See figure 3-6 or 3-7.) Prop 1 4 Rcpt Pin c d 290 Repair ground fault between plug P398 pin B and related pin of receptacle J235 (4). (See figure 3-6 or 3-7.) Prop 1 4 Figure 3-5. Synchrophaser System Malfunction (Sheet 95) 61-20-00 3-108 Rcpt Pin d f TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 96) 61-20-00 3-109 TO 1C-130H-2-61FI-00-1 292 FROM SHT 95 291 Remove jumper wire from plug P130/P1139 (5) but do not reconnect plug. Does FUNCTION display (1) indicate 0.5 or greater and does AC VOLTS display (2) indicate 6? NO YES Repair ground fault between specified plug P130/P1139 pin and related pin of receptacle J267A (4) or J268A (3). (See figure 3-6 or 3-7.) Prop 1 4 Plug Pin d f Rcpt Pin J267A-36 J268A-28 293 Repair ground fault between specified plug P130/P1139 pin and related pin of receptacle J267A (4) or J268A (3). (See figure 3-6 or 3-7.) Prop 1 4 NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 97) 61-20-00 3-110 Plug Pin c d Rcpt Pin J267A-35 J268A-27 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 98) 61-20-00 3-111 TO 1C-130H-2-61FI-00-1 FROM SHT 89 294 300 a. Gain access to and disconnect plug P390 (3) at valve housing assembly. b. Install a jumper wire between plug pins C and L. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? 297 YES Remove jumper wire and install it between plug pins C and N. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? NO Remove jumper wire. Replace YES valve housing in accordance with TO 1C-130H-261JG-20-1, 61-2002. NO 298 301 a. Remove jumper wire from plug P390. b. Gain access to and disconnect plug P398 (2) at engine firewall. c. Install jumper wire between plug P398 pins C and N. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? Remove jumper wire. Repair YES ground fault between pin N of receptacle J239 (1) and plug P390 pin N. (See figure 3-6 or 3-7.) NO TO SHT 101 302 299 295 Remove jumper wire and install it between plug pins C and N. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? NO YES a. Remove jumper wire from plug P390. b. Gain access to and disconnect plug P398 (2) at engine firewall. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? Repair ground fault YES between pin C of receptacle J239 (1) and plug P390 pin C. (See figure 3-6 or 3-7.) NO TO SHT 103 296 303 a. Remove jumper wire from plug P390. b. Gain access to and disconnect plug P398 (2) at engine firewall. c. Install jumper wire between plug P398 pins C and W. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? YES NO TO SHT 105 Figure 3-5. Synchrophaser System Malfunction (Sheet 99) 61-20-00 3-112 Remove jumper wire. Repair ground fault between pin W of receptacle J239 (1) and plug P390 pin L. (See figure 3-6 or 3-7.) TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 100) 61-20-00 3-113 TO 1C-130H-2-61FI-00-1 306 FROM SHT 99 304 Is an outboard propeller being troubleshot? NO YES Remove jumper wire. Repair ground fault between pin N of plug P398 (1) and related pin of receptacle J268A (4). (See figure 3-6 or 3-7.) Prop 2 3 Rcpt Pin 2 5 305 a. Remove jumper wire from plug P398 (1). b. Gain access to and disconnect plug P130/P1139 (7) at outer wing break. c. Install jumper wire between specified plug P130/P1139 pins. Prop 1 4 Plug Pin h and k e and h 307 NO Remove jumper wire. Repair ground fault between plug P130/P1139 pin h and related pin of receptacle J267A (5). (See figure 3-6 or 3-7.) Prop 1 4 Rcpt Pin 11 14 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES 308 Remove jumper wire. Repair ground fault between pin h of receptacle J235/J935 (6) and plug P398 pin N. (See figure 36 or 3-7.) NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 101) 61-20-00 3-114 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 102) 61-20-00 3-115 TO 1C-130H-2-61FI-00-1 311 FROM SHT 99 309 Is an outboard propeller being troubleshot? NO Repair ground fault between pin C of plug P398 (1) and related pin of receptacle J268A (4). (See figure 3-6 or 3-7.) Rcpt Pin 1 6 Prop 2 3 YES 312 310 Gain access to and disconnect plug P130/P1139 (6) at outer wing break. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES NO Repair ground fault between specified plug P130/P1139 pin and related pin of receptacle J267A (5). (See figure 3-6 or 3-7.) Prop 1 4 Plug Pin k e Rcpt Pin 12 13 313 Repair ground fault between pin C of plug P398 (1) and related plug P130/P1139 pin. (See figure 3-6 or 3-7.) Prop 1 4 NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 103) 61-20-00 3-116 Plug Pin k e TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 104) 61-20-00 3-117 TO 1C-130H-2-61FI-00-1 316 FROM SHT 99 314 Is an outboard propeller being troubleshot? NO YES Remove jumper wire. Repair ground fault between pin W of plug P398 (1) and related pin of receptacle J268A (4). (See figure 3-6 or 3-7.) Prop 2 3 Rcpt Pin 3 4 315 a. Remove jumper wire from plug P398 (1). b. Gain access to and disconnect plug P130/P1139 (7) at outer wing break. c. Install jumper wire between specified plug P130/P1139 pins. Prop 1 4 Plug Pin j and k e and j 317 NO Remove jumper wire. Repair ground fault between plug P130/P1139 pin j and related pin of receptacle J267A (5). (See figure 3-6 or 3-7.) Prop 1 4 Rcpt Pin 10 15 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES 318 Remove jumper wire. Repair ground fault between pin j of receptacle J235/J935 (6) and plug P398 pin W. (See figure 3-6 or 3-7.) NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 105) 61-20-00 3-118 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 106) 61-20-00 3-119 TO 1C-130H-2-61FI-00-1 FROM SHT 81 319 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 60 to 90 ohms resistance present between pins K and P of valve housing assembly receptacle (4)? 71 322 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 76 YES 320 a. Reconnect plug P390 to valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 60 to 90 ohms resistance present between plug pins P and V? 64 323 NO Repair open circuit between pin P of receptacle J239 (1) and plug P390 pin P. (See figure 36 or 3-7.) 59 YES 321 a. Reconnect plug P398 at engine firewall. b. Gain access to and disconnect plug P130/P1139 (7) at outer wing break. Is 60 to 90 ohms resistance present between pin m of receptacle J235/J935 (6) and airplane ground? 324 NO Repair open circuit between receptacle J235/J935 pin m and plug P398 pin P. (See figure 36 or 3-7.) 52 YES 325 Repair open circuit between plug P130/P1139 pin m and terminal 9 of terminal board TB1C (5). (See figure 3-6 or 3-7.) NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 107) 61-20-00 3-120 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 108) 61-20-00 3-121 TO 1C-130H-2-61FI-00-1 FROM SHT 3 OR 43 326 6120007, 6120008, 6120009, 6120010 a. Shut down engines in accordance with TO 1C130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H-271JG-00-1, 71-00-10; or TO 1C-130(M)H-2-71JG00-1, 71-00-10. b. If necessary, perform Preparation C. c. If necessary, place propeller governor control switches (5) to NORMAL/NORM. d. Place RESISTANCE TEST switch (4) to 7. Does FUNCTION display (1) indicate 0.3 to 10 ohm? (Pulse gen R) Prop 1 2 3 4 NO TO SHT 111 Sync Rcpt Pins J267A-17, J267A-23 J268A-11, J268A-18 J268A-17, J268A-21 J267A-25, J267A-43 YES 327 NOTE During megger checks, an indication of 1999 in both the FUNCTION and AC VOLTS displays is an acceptable measurement. a. Place SYNCHROPHASE MASTER/MSTR switch (6) to OFF. b. Place TYPE SELECT switch (2) to SOLID STATE. c. Place RESISTANCE TEST switch to 12. Does FUNCTION display (1) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? (Pulse gen megger chk) Prop 1 2 3 4 NO TO SHT 125 Sync Rcpt Pins J267A-23, J267A-45 J268A-18, J267A-45 J268A-17, J267A-45 J267A-25, J267A-45 YES TO SHT 141 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 3-5. Synchrophaser System Malfunction (Sheet 109) 61-20-00 3-122 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 110) 61-20-00 3-123 TO 1C-130H-2-61FI-00-1 FROM SHT 109 328 330 Gain access to and disconnect plug P392 (2) at pump housing. Is 0.3 to 0.5 ohm resistance present between pins A and B of valve housing assembly receptacle (3)? 77 NO Remove pulse generator (4) in accordance with TO 1C-130H-261JG-20-1, 61-20-10. Is 0.3 to 0.5 ohm resistance present between the two pulse generator pins? 78 79 YES 332 NO Replace pulse generator in accordance with TO 1C-130H-261JG-20-1, 61-20-10. 80 YES 333 Repair or replace pulse generator wiring on pump housing (5). 329 331 a. Reconnect plug P392 to pump housing. b. Gain access to and disconnect plug P396 (6) at engine firewall. Is 0.3 to 0.5 ohm resistance present between pins A and B of receptacle J241 (1)? 65 66 YES NO a. Gain access to and disconnect plug P392 at pump housing. b. Install a jumper wire between plug pins A and E (ground). Is resistance between receptacle J241 pins A and E less than 1 ohm? 334 NO Remove jumper wire. Repair wiring fault between receptacle J241 pin A and plug P392 pin A. (See figure 3-6 or 3-7.) 65 YES TO SHT 113 335 Remove jumper wire. Repair wiring fault between receptacle J241 pin B and plug P392 pin B. (See figure 3-6 or 3-7.) NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 111) 61-20-00 3-124 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 112) 61-20-00 3-125 TO 1C-130H-2-61FI-00-1 FROM SHT 111 336 Is airplane being troubleshot AF90-1057 and up? YES TO SHT 115 NO 337 Is an outboard propeller being troubleshot? NO TO SHT 121 YES 338 a. Reconnect plug P396 (1) at engine firewall. b. Gain access to and disconnect plug P429 (3) at outer wing break. Is 0.3 to 0.7 ohm resistance present between pins A and B of receptacle J269 (2)? 53 YES TO SHT 123 54 NO 339 a. Gain access to and disconnect plug P396 at engine firewall. b. Install a jumper wire between plug pins A and E (ground). Is resistance between receptacle J269 pin A and airplane ground less than 1 ohm? 340 NO Remove jumper wire. Repair wiring fault between receptacle J269 pin A and plug P396 pin A. (See figure 3-6.) 53 YES 341 Remove jumper wire. Repair wiring fault between receptacle J269 pin B and plug P396 pin B. (See figure 3-6.) NOTE See figure 3-6 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 113) 61-20-00 3-126 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 114) 61-20-00 3-127 TO 1C-130H-2-61FI-00-1 FROM SHT 113 343 342 a. Reconnect plug P396 (1) at engine firewall. b. Gain access to terminal board TB105AG (2). Is 0.3 to 0.7 ohm resistance present between specified terminals? Prop 1 TB Term 1 and 2 2 3 and 4 3 5 and 6 4 7 and 8 YES Test Points NO 43 42 43 42 43 42 43 42 a. Gain access to and disconnect plug P396 at engine firewall. b. Install a jumper wire between plug pins A and E (ground). c. Remove junction box from synchrophaser rack. Is resistance between specified pin of receptacle J267A (4) or J268A (3) and airplane ground less than 1 ohm? Prop Rcpt Pin Test Point 1 J267A-23 2 J268A-18 3 J268A-17 4 J267A-25 39 39 344 NO Remove jumper wire. Repair wiring fault between specified receptacle pin and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) Prop 1 2 3 4 Rcpt Pin J267A-23 J268A-18 J268A-17 J267A-25 TB Term 2 4 6 8 39 39 YES TO SHT 117 345 Remove jumper wire. Repair wiring fault between specified receptacle pin and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) Prop 1 2 3 4 NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 115) 61-20-00 3-128 Rcpt Pin J267A-17 J268A-11 J268A-21 J267A-43 TB Term 1 3 5 7 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 116) 61-20-00 3-129 TO 1C-130H-2-61FI-00-1 348 FROM SHT 115 346 Is an outboard propeller being troubleshot? NO YES a. Gain access to and disconnect plug P396 (1) at engine firewall. b. Install a jumper wire between plug pins A and E (ground). Is resistance between specified terminal of terminal board TB105AG (2) and airplane ground less than 1 ohm? Prop TB Term 2 4 3 6 350 NO Test Point Remove jumper wire. Repair wiring fault between plug P396 pin A and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) Prop 2 3 42 TB Term 4 6 42 YES 351 Remove jumper wire. Repair wiring fault between plug P396 pin B and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) Prop 2 3 TB Term 3 5 349 347 Gain access to and disconnect plug P429/P1225 (3) at outer wing break. Is 0.3 to 0.7 ohm resistance present between pins A and B of receptacle J269/J660 (4)? 53 54 YES NO a. Gain access to and disconnect plug P396 at engine firewall. b. Install a jumper wire between plug pins A and E (ground). Is resistance between receptacle J269/J660 pin A and airplane ground less than 1 ohm? 352 NO Remove jumper wire. Repair wiring fault between receptacle J269/J660 pin A and plug P396 pin A. (See figure 3-6 or 3-7.) 53 YES TO SHT 119 353 Remove jumper wire. Repair wiring fault between receptacle J269/J660 pin B and plug P396 pin B. (See figure 3-6 or 3-7.) NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 117) 61-20-00 3-130 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 118) 61-20-00 3-131 TO 1C-130H-2-61FI-00-1 FROM SHT 117 354 a. Gain access to and disconnect plug P429/P1225 (1) at outer wing break. b. Install a jumper wire between plug pin A and airplane ground. Is resistance between specified terminal of terminal board TB105AG (2) and airplane ground less than 1 ohm? Prop TB Term 1 2 4 8 Test Point 42 355 NO Remove jumper wire. Repair wiring fault between plug P429/ P1225 pin A and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) Prop 1 4 TB Term 2 8 42 YES 356 Remove jumper wire. Repair wiring fault between plug P429/ P1225 pin B and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) Prop 1 4 NOTE See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 119) 61-20-00 3-132 TB Term 1 7 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 120) 61-20-00 3-133 TO 1C-130H-2-61FI-00-1 FROM SHT 113 357 a. Install a jumper wire between pins A and E (ground) of plug P396 (1). b. Remove junction box from synchrophaser rack. Is resistance on specified pin of receptacle J268A (2) less than 1 ohm? Prop Rcpt Pin 2 18 3 17 Test Point 39 358 NO Remove jumper wire. Repair wiring fault between plug P396 pin A and related receptacle J268A pin. (See figure 3-6.) Prop 2 3 Rcpt Pin 18 17 39 YES 359 Remove jumper wire. Repair wiring fault between plug P396 pin B and related receptacle J268A pin. (See figure 3-6). Prop 2 3 NOTE 1 2. MC-130E airplanes. See figure 3-6 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 121) 61-20-00 3-134 Rcpt Pin 11 21 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 122) 61-20-00 3-135 TO 1C-130H-2-61FI-00-1 FROM SHT 113 360 a. Install a jumper wire between pin A of plug P429 (1) and airplane ground. b. Remove junction box from synchrophaser rack. Is resistance on specified pin of receptacle J267A (2) less than 1 ohm? Prop Rcpt Pin 1 23 4 25 Test Point 39 361 NO Remove jumper wire. Repair wiring fault between plug P429 pin A and related receptacle J267A pin. (See figure 3-6.) Prop 1 4 Rcpt Pin 23 25 39 YES 362 Remove jumper wire. Repair wiring fault between plug P429 pin B and related receptacle J267A pin. (See figure 3-6). Prop 1 4 NOTE 1 2. MC-130E airplanes. See figure 3-6 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 123) 61-20-00 3-136 Rcpt Pin 17 43 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 124) 61-20-00 3-137 TO 1C-130H-2-61FI-00-1 366 FROM SHT 109 363 a. Gain access to and disconnect plug P392 (2) at pump housing. b. Install a jumper wire between plug pins A and B. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? YES NO a. Remove jumper wire from plug P392 and reconnect plug at pump housing. b. Remove pulse generator (3) in accordance with TO 1C-130H-261JG-20-1, 61-20-10. c. Install a jumper wire between the two pins of the pulse generator wiring harness where the pulse generator connects. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? 368 YES Remove jumper wire. Replace pulse generator in accordance with TO 1C-130H-2-61JG-20-1, 61-20-10. NO 369 Repair or replace pulse generator wiring on pump housing. 364 a. Remove jumper wire from plug P392 but do not reconnect plug. b. Gain access to and disconnect plug P396 (6) at engine firewall. c. Install a jumper wire between plug P396 pins A and B. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? 367 YES Remove jumper wire from plug P396 and reconnect plug at engine firewall. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? 370 NO Repair ground fault between pin A of receptacle J241 (1) and plug P392 pin A. (See figure 36 or 3-7.) YES NO 371 Repair ground fault between pin B of receptacle J241 (1) and plug P392 pin B. (See figure 36 or 3-7.) 365 Is an outboard propeller being troubleshot? NO TO SHT 127 YES TO SHT 133 Figure 3-5. Synchrophaser System Malfunction (Sheet 125) 61-20-00 3-138 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 126) 61-20-00 3-139 TO 1C-130H-2-61FI-00-1 FROM SHT 125 372 Is airplane being troubleshot AF90-1057 and up? YES TO SHT 129 NO 374 373 Remove jumper wire from plug P396 (1) but do not reconnect plug. Does FUNCTION display (4) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES NO Repair ground fault between plug P396 pin A and related pin of receptacle J268A (2). (See figure 3-6.) Prop 2 3 Rcpt Pin 18 17 375 Repair ground fault between plug P396 pin B and related pin of receptacle J268A (2). (See figure 3-6.) Prop 2 3 NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 127) 61-20-00 3-140 Rcpt Pin 11 21 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 128) 61-20-00 3-141 TO 1C-130H-2-61FI-00-1 FROM SHT 127 376 Remove jumper wire from plug P396 (1) but do not reconnect plug. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES TO SHT 131 NO 377 Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) Prop 2 3 TB Term 4 6 Wire No. 2K95D20 3K95D20 379 YES Repair ground fault on specified wire. (See figure 3-6 or 3-7.) Prop 2 3 Wire No. 2K95D20 3K95D20 Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? NO 378 380 Disconnect remaining wires from specified terminal board TB105AG terminal. Prop 2 3 TB Term 4 6 Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? YES Repair ground fault between plug P396 pin A and related terminal board TB105AG terminal. (See figure 3-6 or 37.) TB Term 4 6 Prop 2 3 NO 381 Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle J268A (5). (See figure 3-6 or 3-7.) Prop 2 3 TB Term 4 6 NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 129) 61-20-00 3-142 Rcpt Pin 18 17 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 130) 61-20-00 3-143 TO 1C-130H-2-61FI-00-1 FROM SHT 129 382 a. Reinstall jumper wire between pins A and B of plug P396 (1). b. Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) Prop 2 3 Wire No. 2K97D20 3K97D20 384 YES TB Term 3 5 Remove jumper wire. Repair ground fault on specified wire. (See figure 3-6 or 3-7.) Prop 2 3 Wire No. 2K97D20 3K97D20 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO 383 385 Disconnect remaining wires from specified terminal board TB105AG terminal. Prop 2 3 TB Term 3 5 NO Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? Remove jumper wire. Repair ground fault between plug P396 pin B and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) TB Term 3 5 Prop 2 3 YES 386 Remove jumper wire. Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle J268A (5). (See figure 3-6 or 3-7.) Prop 2 3 NOTE 1 MC-130E airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 131) 61-20-00 3-144 TB Term 3 5 Rcpt Pin 11 21 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 132) 61-20-00 3-145 TO 1C-130H-2-61FI-00-1 FROM SHT 125 387 Is airplane being troubleshot a year model AF90-1057 and up? YES TO SHT 135 NO 388 a. Remove jumper wire from plug P396 (1) but do not reconnect plug. b. Gain access to and disconnect plug P429 (5) at outer wing break. c. Install a jumper wire between plug P429 pins A and B. Does FUNCTION display (3) indicate 1.0 or greater and does AC VOLTS display (2) indicate 6? NO TO SHT 139 YES 389 Remove jumper wire from plug P429 and reconnect plug at outer wing break. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? 390 YES Repair ground fault between pin B of receptacle J269 (4) and plug P396 pin B. (See figure 36). NO 391 Repair ground fault between pin A of receptacle J269 (4) and plug P396 pin A. (See figure 36.) Figure 3-5. Synchrophaser System Malfunction (Sheet 133) 61-20-00 3-146 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 134) 61-20-00 3-147 TO 1C-130H-2-61FI-00-1 FROM SHT 133 392 Remove jumper wire from plug P396 (1) but do not reconnect plug. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES TO SHT 137 NO 393 Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) Prop 1 4 Wire No. 1K95E20 4K95E20 396 Repair ground fault on specified wire. (See figure 3-6 or 3-7.) YES TB Term 2 8 Prop 1 4 Wire No. 1K95E20 4K95E20 Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? NO 394 397 Disconnect remaining wires from specified terminal board TB105AG terminal. Prop 1 4 TB Term 2 8 Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? 395 YES a. Reconnect all wires to terminal board TB105AG. b. Gain access to and disconnect plug P429/P1225 (6) at outer wing break. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? YES NO Repair ground fault between plug P429/P1225 pin A and related terminal board TB105AG terminal. (See figure 3-6 or 37.) Prop 1 4 TB Term 2 8 NO 398 Repair ground fault between pin A of receptacle J269/J660 (7) and plug P396 pin A. (See figure 3-6 or 3-7.) 399 Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle J267A (5). (See figure 3-6 or 3-7.) Prop 1 4 TB Term 2 8 Figure 3-5. Synchrophaser System Malfunction (Sheet 135) 61-20-00 3-148 Rcpt Pin 23 25 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 136) 61-20-00 3-149 TO 1C-130H-2-61FI-00-1 FROM SHT 135 400 a. Reinstall jumper wire between pins A and B of plug P396 (1). b. Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) 403 YES Prop 1 4 TB Term 1 7 Wire No. 1K97E20 4K97E20 Remove jumper wire. Repair ground fault on specified wire. (See figure 3-6 or 3-7.) Prop 1 4 Wire No. 1K97E20 4K97E20 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO 401 404 Disconnect remaining wires from specified terminal board TB105AG terminal. Prop 1 4 TB Term 1 7 YES Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? Remove jumper wire. Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle J267A (5). (See figure 3-6 or 3-7.) Prop 1 4 TB Term 1 7 Rcpt Pin 17 43 NO 405 402 a. Remove jumper wire from plug P396 but do not reconnect plug. b. Gain access to and disconnect plug P429/P1225 (6) at outer wing break. c. Install jumper wire between plug P429/ P1225 pins A and B. Does FUNCTION display indicate 1.0 or greater and does AC VOLTS display indicate 6? NO Remove jumper wire. Repair ground fault between plug P429/P1225 pin B and related terminal board TB105AG terminal. (See figure 3-6 or 3-7.) Prop 1 4 TB Term 1 7 YES 406 Remove jumper wire. Repair ground fault between pin B of receptacle J269/J660 (7) and plug P396 pin B. (See figure 36 or 3-7.) Figure 3-5. Synchrophaser System Malfunction (Sheet 137) 61-20-00 3-150 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 138) 61-20-00 3-151 TO 1C-130H-2-61FI-00-1 FROM SHT 133 408 407 Remove jumper wire from plug P429 (4) but do not reconnect plug. Does FUNCTION display (1) indicate 1.0 or greater and does AC VOLTS display (2) indicate 6? NO YES Repair ground fault between plug P429 pin B and related pin of receptacle J267A (3). (See figure 3-6.) Prop 1 4 Rcpt Pin 17 43 409 Repair ground fault between plug P429 pin A and related pin of receptacle J267A (3). (See figure 3-6.) Prop 1 4 NOTE 1 MC-130E airplanes. Figure 2-5. Synchrophaser System Malfunction (Sheet 139) 61-20-00 3-152 Rcpt Pin 23 25 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 140) 61-20-00 3-153 TO 1C-130H-2-61FI-00-1 FROM SHT 89 OR 109 410 a. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (1,2). b. Install synchrophaser (4) in rack, ensuring it seats in junction box connectors (3). Secure synchrophaser with adapter bracket. c. Close PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers. d. Place FUNCTION SELECT switch (6) to DCV. e. Place TEST SELECT switch (5) to 2. Does FUNCTION display (7) indicate 11 to 14 volts? (Feedback pot V supply) Prop 1 2 3 4 413 NO Sync Rcpt Pins J267A-12, J267A-45 J268A-1, J267A-45 J268A-6, J267A-45 J267A-13, J267A-45 Replace propeller synchrophaser in accordance with TO 1C-130H-261JG-20-1, 61-2013. YES 411 Place TEST SELECT switch to 3. Does FUNCTION display indicate -11 to -14 volts? (Feedback pot -V supply) 414 NO Prop 1 2 3 4 Sync Rcpt Pins J267A-10, J267A-45 J268A-3, J267A-45 J268A-4, J267A-45 J267A-15, J267A-45 Replace propeller synchrophaser in accordance with TO 1C-130H-261JG-20-1, 61-2013. YES 412 Place TEST SELECT switch to 4. Does FUNCTION display indicate -11 to -15 volts? (Anticipator pot -V supply) 415 NO Prop 1 2 3 4 Sync Rcpt Pins J267A-18, J267A-45 J268A-19, J267A-45 J268A-20, J267A-45 J267A-19, J267A-45 Replace propeller synchrophaser in accordance with TO 1C-130H-261JG-20-1, 61-2013. YES TO SHT 143 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 MC-130E airplanes. 4 MC-130H airplanes. Figure 3-5. Synchrophaser System Malfunction (Sheet 141) 61-20-00 3-154 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 142) 61-20-00 3-155 TO 1C-130H-2-61FI-00-1 FROM SHT 141 416 a. Place TEST SELECT switch (4) to 5. b. Move throttle (5) to TAKE OFF. Does FUNCTION display (1) indicate 0 to -3 volts? (Anticipator pot output in T/O pos) Prop 1 2 3 4 419 NO Sync Rcpt Pins J267A-22, J267A-45 J267A-20, J267A-45 J267A-21, J267A-45 J267A-9, J267A-45 Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. YES 417 Move throttle to FLIGHT IDLE/FLT IDLE. Does FUNCTION display indicate -8.5 to -12 volts? (Anticipator pot output) Prop 1 2 3 4 420 NO Sync Rcpt Pins J267A-22, J267A-45 J267A-20, J267A-45 J267A-21, J267A-45 J267A-9, J267A-45 Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. YES 418 a. Rapidly advance throttles to TAKE OFF. b. Place PROP CHANNEL SELECT switch (3) to next highest or lowest position. c. Return PROP CHANNEL SELECT switch to previous position and record the indication in AC VOLTS display (2). d. Rapidly retard throttles to FLIGHT IDLE/FLT IDLE and note indication in AC VOLTS display. Is the difference in the two indications at least 2 volts? (Speed bias control winding) Prop 1 2 3 4 421 NO Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. Sync Rcpt Pins J267A-35, J267A-36 J268A-25, J268A-26 J267A-37, J267A-38 J268A-27, J268A-28 YES TO SHT 145 Figure 3-5. Synchrophaser System Malfunction (Sheet 143) 61-20-00 3-156 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 144) 61-20-00 3-157 TO 1C-130H-2-61FI-00-1 FROM SHT 143 422 Place TEST SELECT switch (3) to 6. Does AC VOLTS display (2) indicate 90 to 130 volts? (Speed bias ref winding) Prop 1 2 3 4 424 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. NO Sync Rcpt Pins J267A-40, J267A-45 J268A-23, J267A-45 J268A-24, J267A-45 J267A-39, J267A-45 YES 423 a. Start engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H-271JG-00-1, 71-00-10; or TO 1C130(M)H-2-71JG-00-1, 71-00-10. b. Place FUNCTION SELECT switch (4) to TACH RPM %. Does FUNCTION display (1) indicate 99.8 to 100.2? (Tach gen output) Prop 1 2 3 4 NO TO SHT 147 Sync Rcpt Pins J267A-26, J267A-24 J267A-28, J267A-29 J267A-30, J267A-32 J267A-41, J267A-42 YES TO SHT 149 Figure 3-5. Synchrophaser System Malfunction (Sheet 145) 61-20-00 3-158 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 146) 61-20-00 3-159 TO 1C-130H-2-61FI-00-1 FROM SHT 1 OR 145 425 Is there a flashing 6 in FUNCTION display (1)? 427 Place FUNCTION SELECT switch (2) to PROP RPM %. Does RPM difference between TACH RPM % indication and PROP RPM % indication in FUNCTION display exceed 1 percent? NO YES 428 YES Fault is in tachometer system. Go to TO 1C130H-2-70FI-00-1-1 and continue troubleshooting. NO 429 Adjust propeller mechanical governing speed in accordance with TO 1C-130H-2-61JG-10-1, 61-10-03. 426 a. Shut down engines in accordance with TO 1C-130H2-71JG-00-1, 71-00-10; TO 1C-130(A)H-2-71JG-00-1, 71-00-10; or TO 1C-130(M)H-2-71JG-00-1, 71-00-10. b. As applicable, remove propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 61-20-13, and/or remove junction box from synchrophaser rack. Is there continuity between specified pins of receptacle J267A (3) and related terminals of terminal board TB1C (4)? Prop Rcpt Pin TB Term 24 1 10 1 26 2 28 3 29 4 30 5 32 6 41 7 42 8 Test Points 2 3 4 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 430 YES Fault is in tachometer system. Go to TO 1C-130H-2-70FI-00-11 and continue troubleshooting. NO 431 Repair applicable open circuit. (See figure 3-6 or 3-7.) NOTE 1 2. MC-130E airplanes. See figure 3-6 or 3-7 for: Figure 3-5. Synchrophaser System Malfunction (Sheet 147) 61-20-00 3-160 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 148) 61-20-00 3-161 TO 1C-130H-2-61FI-00-1 FROM SHT 145 436 432 Does AC VOLTS display (3) indicate 17 to 30? NO Fault is in tachometer system. Go to TO 1C-130H-2-70FI-00-11 and continue troubleshooting. YES 433 Place FUNCTION SELECT switch (5) to PROP RPM %. Does FUNCTION display (1) indicate 99.8 to 100.2? (Pulse gen output) Prop 1 2 3 4 437 Adjust clearance between pulse generator and permanent magnet in accordance with TO 1C130H-2-61JG-20-1, 61-20-10. NO Sync Rcpt Pins J267A-23, J267A-17 J268A-18, J268A-11 J268A-17, J268A-21 J267A-25, J267A-43 YES 434 Does AC VOLTS display indicate 1.2 to 5.0 and is - PULSE POLARITY indicator light (2) on? YES NO 435 Is the - PULSE POLARITY indicator light on? 438 YES Replace permanent magnet in accordance with TO 1C-130H2-61JG-20-1, 61-20-10. NO TO SHT 151 439 Polarity of pulse generator (4) is reversed. Check pulse generator for reversed wiring or improper magnet orientation and repair as required. Figure 3-5. Synchrophaser System Malfunction (Sheet 149) 61-20-00 3-162 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 150) 61-20-00 3-163 TO 1C-130H-2-61FI-00-1 FROM SHT 149 440 a. Place FUNCTION SELECT switch (5) to DCV. b. Place TEST SELECT switch (4) to 13. Does FUNCTION display (1) indicate between -1.2 and -5.0 volts? (Pulse gen output) Prop 1 2 3 4 442 NO Sync Rcpt Pins J267A-23, J267A-17 J268A-18, J268A-11 J268A-17, J268A-21 J267A-25, J267A-43 Replace pulse generator in accordance with TO 1C-130H-2-61JG-20-1, 61-20-10. YES 441 a. Place TEST SELECT switch to 14. b. Record voltage indication in AC VOLTS display (2) for propeller under test. c. Place propeller governor control switch (6) to MECH GOV/MECH. d. Place applicable SPEED DERIVATIVE switch (3) to OUT. e. Place propeller governor control switch to NORMAL/ NORM. f. Record voltage indication in AC VOLTS display. g. Compare the indications of steps b and f. Are the values the same? (Tach gen output) Prop 1 2 3 4 443 NO Fault is in tachometer system. Go to TO 1C-130H-2-70FI-00-1-1 and continue troubleshooting. Sync Rcpt Pins J267A-26, J267A-24 J267A-28, J267A-29 J267A-30, J267A-32 J267A-41, J267A-42 YES 444 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 61-20-13. Figure 3-5. Synchrophaser System Malfunction (Sheet 151) 61-20-00 3-164 TO 1C-130H-2-61FI-00-1 Figure 3-5. Synchrophaser System Malfunction (Sheet 152) 61-20-00 3-165/(3-166 blank) TO 1C-130H-2-61FI-00-1 Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 1 of 5) 61-20-00 F3-6 3-167/(3-168 blank) TO 1C-130H-2-61FI-00-1 Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 2) 61-20-00 F3-6 3-169/(3-170 blank) TO 1C-130H-2-61FI-00-1 Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 3) 61-20-00 F3-6 3-171/(3-172 blank) TO 1C-130H-2-61FI-00-1 Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 4) 61-20-00 F3-6 3-173/(3-174 blank) TO 1C-130H-2-61FI-00-1 Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 5) 61-20-00 F3-6 3-175/(3-176 blank) TO 1C-130H-2-61FI-00-1 Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 1 of 5) 61-20-00 F3-7 3-177/(3-178 blank) TO 1C-130H-2-61FI-00-1 Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 2) 61-20-00 F3-7 3-179/(3-180 blank) TO 1C-130H-2-61FI-00-1 Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 3) 61-20-00 F3-7 3-181/(3-182 blank) TO 1C-130H-2-61FI-00-1 Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 4) 61-20-00 F3-7 3-183/(3-184 blank) TO 1C-130H-2-61FI-00-1 Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 5) 61-20-00 F3-7 3-185/(3-186 blank) TO 1C-130H-2-61FI-00-1 Figure 3-8. Synchrophaser Adapter Unit Electrical Schematic Diagram (Sheet 1 of 2) 61-20-00 F3-8 3-187/(3-188 blank) TO 1C-130H-2-61FI-00-1 Figure 3-8. Synchrophaser Adapter Unit Electrical Schematic Diagram (Sheet 2) 61-20-00 F3-8 3-189/(3-190 blank) TO 1C-130H-2-61FI-00-1 Figure 3-9. Synchrophaser System Simplified Electrical Schematic Diagram 61-20-00 F3-9 3-191/(3-192 blank) TO 1C-130H-2-61FI-00-1 Figure 3-10. In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095, AF92-2104, and AF93-1036 and Up) 61-20-00 F3-10 3-193/(3-194 blank) TO 1C-130H-2-61FI-00-1 Section IV. SYNCHROPHASER SYSTEM (AIRPLANES MODIFIED BY TO 1C-130-1731) 4-1. GENERAL. The fault isolation material in this section is used for troubleshooting any synchrophaser system malfunction. Contents of this section include a malfunction index, a fault code index, preparation procedures to be performed prior to fault isolation, a fault isolation diagram (the actual troubleshooting procedures), locator illustrations for hardware referenced in the fault isolation diagram, and schematic diagrams. 4-2. MALFUNCTION INDEX. The malfunction index (table 4-1) is used when a malfunction is encountered during ground maintenance and no numeric fault code was determined from the FRM diagram, when no numeric fault code was provided by the flight crew, or when the flight crew only provided an alphanumeric fault code. Malfunctioning systems/modes of operation are listed in the left column of the table. The middle column contains the alphanumeric fault code, while the right column identifies the preparation and fault isolation figures for troubleshooting. Table 4-1. Synchrophaser System Malfunctions *Alphanumeric fault code Malfunction 1. Synchrophaser system malfunction 6120S01 Fault isolation reference Perform figure 4-1, Preparation A, then go to figure 4-5, block 1. * If provided by flight crew 4-3. NUMERIC FAULT CODE INDEX. All assigned numeric FRM fault codes for the synchrophaser system are listed in table 4-2. Fault codes are listed in numerical order in the left column of the table. The middle column contains the AFTO Form 781A report and lists symptoms and conditions actually observed by the flight crew while performing the FRM procedure. The right column identifies the preparation and fault isolation figures for troubleshooting. Table 4-2. Synchrophaser System Fault Codes Fault code AFTO Form 781A report Fault isolation reference 6120001 All slave propellers fail to follow when No. 3 propeller is selected as master. All slave propellers follow when No. 2 propeller is selected as master. Replace propeller synchrophaser in accoradance with TO 1C-130H-2-61JG-20-1, 61-20-13. 6120002 Propeller No. (1)(2)(4) fails to follow when No. 3 propeller is selected as master. Propeller follows when No. 2 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 61-20-00 Change 1 4-1 TO 1C-130H-2-61FI-00-1 Table 4-2. Synchrophaser System Fault Codes Fault code AFTO Form 781A report Fault isolation reference 6120003 All slave propellers fail to follow when No. 2 propeller is selected as master. All slave propellers follow when No. 3 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120004 All slave propellers fail to follow when No. 2 or No. 3 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120005 Propeller No. (1)(3)(4) fails to follow when No. 2 propeller is selected as master. Propeller follows when No. 3 propeller is selected as master. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120006 Propeller No. (1)(3)(4) fails to follow when No. 2 or No. 3 propeller is selected as master. Perform figure 4-1, Preparation A, then go to figure 4-5, block 144. 6120007 All slave engine RPMs fluctuate when No. 3 propeller is selected as master. Perform figure 4-1, Preparation A, then go to figure 4-5, block 324. 6120008 Engine No. (1)(2)(3)(4) RPM fluctuates when No. 3 propeller is selected as master. Perform figure 4-1, Preparation A, then go to figure 4-5, block 324. 6120009 All slave engine RPMs fluctuate when No. 2 propeller is selected as master. Perform figure 4-1, Preparation A, then go to figure 4-5, block 324. 6120010 Engine No. (1)(2)(3)(4) RPM fluctuates when No. 2 propeller is selected as master. Perform figure 4-1, Preparation A, then go to figure 4-5, block 324. 6120011 Engine No. (1)(2)(3)(4) RPM takes excessive time to stabilize after rapid THROTTLE movement. Perform figure 4-1, Preparation A, then go to figure 4-5, block 146. 6120012 All engine RPMs (fluctuate) (are out of limits) in normal governing. Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 6120013 Engine No. (1)(2)(3)(4) RPM (fluctuates) (is out of limits) in normal governing. Perform figure 4-1, Preparation A, then go to figure 4-5, block 137. 6120014 Engine No. (1)(2)(3)(4) RPM (fluctuates) (is of limits) in mechanical governing. Fault is in propeller system. Go to Section II and continue fault isolation. 61-20-00 4-2 Change 1 TO 1C-130H-2-61FI-00-1 4-4. PREPARATION PROCEDURES. WARNING Improper or inadequate preparation of the airplane may result in injury to personnel and/or damage to the airplane. The applicable preparation procedures must be performed before starting troubleshooting. The preparation is referenced in the malfunction index and fault code indexes. Each procedure is contained in a figure that illustrates step-by-step actions to be taken to prepare the airplane for troubleshooting. 61-20-00 Change 1 4-3 TO 1C-130H-2-61FI-00-1 Figure 4-1. Preparation A (Sheet 1 of 2) 61-20-00 4-4 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-1. Preparation A (Sheet 2) 61-20-00 Change 1 4-5 TO 1C-130H-2-61FI-00-1 Figure 4-2. Preparation B (Sheet 1 of 2) 61-20-00 4-6 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-2. Preparation B (Sheet 2) 61-20-00 Change 1 4-7 TO 1C-130H-2-61FI-00-1 Figure 4-3. Preparation C (Sheet 1 of 3) 61-20-00 4-8 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-3. Preparation C (Sheet 2) 61-20-00 Change 1 4-9 TO 1C-130H-2-61FI-00-1 Figure 4-3. Preparation C (Sheet 3) 61-20-00 4-10 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-4. Preparation D (Sheet 1 of 3) 61-20-00 Change 1 4-11 TO 1C-130H-2-61FI-00-1 Figure 4-4. Preparation D (Sheet 2) 61-20-00 4-12 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-4. Preparation D (Sheet 3) 61-20-00 Change 1 4-13 TO 1C-130H-2-61FI-00-1 4-5. FAULT ISOLATION DIAGRAM. The fault isolation diagram in this section is used for troubleshooting any synchrophaser system malfunction. When the flight crew uses a FRM fault code to report a malfunction, that number will be found in the fault code index. When no FRM fault code is available, the malfunction index identifies the figure to use for fault isolation. a. Arrangement. One fault isolation diagram is included for the synchrophaser system. Opposite each flow sheet of the fault isolation diagram is an illustration which shows the physical location of items referenced in individual fault isolation diagram blocks. Double-check these illustrations to verify the correct location when making an observation or measurement. Following the fault isolation diagram are the electrical schematic diagrams. The schematic diagrams are laid out so that no portion of a diagram is covered up when folded out for use. Thus it is easy to concurrently locate components, circuits, and test points that are referenced on the fault isolation diagram. b. Using Troubleshooting Data. A thorough description of the fault isolation diagram and other troubleshooting data is provided in Section I. In addition, the Introduction contains an illustrated how-to-use figure for this section. Understand how to use the troubleshooting information before attempting to repair the airplane. 61-20-00 4-14/(4-15 blank) Change 1 TO 1C-130H-2-61FI-00-1 1 6120S01 Advance throttles (6) to obtain approximately 8,000 inch-pounds on engine torque indicators (3) with all ELECTRONIC FUEL CORRECTION/TD lights (2) off. Did RPM on any engine tachometer (4) exceed 103.5 percent or did any propeller pitchlock? 6 5 YES Perform synchrophaser index in accordance with TO 1C-130H-61JG-10-1, 6110-02 (subtask 1-2-6). Does problem persist? NO Synchrophaser index corrected malfunction. Secure system. YES NO TO SHT 7 7 2 Place propeller governor control switches (5) to MECH GOV/MECH. Is RPM stable for each propeller? Fault is in propeller system. Go to figure 2-5 in Section II and continue troubleshooting. NO YES 3 Is RPM in FUNCTION display (1) between 99.8 and 100.2 percent for each propeller? NO TO SHT 147 YES 4 Perform synchrophaser index in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-6). Did RPM of any propeller vary more than 0.2 percent when propeller governor control switches (5) were moved from MECH GOV/MECH to NORMAL/NORM during the synchrophaser index? YES TO SHT 25 NO TO SHT 3 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 1 of 152) 61-20-00 4-16 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 2) 61-20-00 Change 1 4-17 TO 1C-130H-2-61FI-00-1 FROM SHT 1 8 Is RPM stable for each propeller (1) in NORMAL governing? NO TO SHT 41 YES 9 Place SYNCHROPHASE MASTER/MSTR switch (3) to engine 2. Is RPM stable for all propellers? NO TO SHT 109 YES 10 Perform synchrophaser check in accordance with TO 1C-130H-261JG-10-1, 61-10-02 (subtask 12-9). Did RPM of any slave propeller fail to decrease 1 to 3 percent as No. 2 throttle (2) was retarded to FLIGHT IDLE/FLT IDLE during the check? YES TO SHT 43 NO 11 Place SYNCHROPHASE MASTER/MSTR switch (3) to engine 3. Is RPM stable for all propellers? NO TO SHT 109 YES TO SHT 5 Figure 4-5. Synchrophaser System Malfunction (Sheet 3) 61-20-00 4-18 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 4) 61-20-00 Change 1 4-19 TO 1C-130H-2-61FI-00-1 FROM SHT 3 12 15 Did the RPM of any slave propeller fail to decrease 1 to 3 percent as No. 3 throttle (1) was retarded to FLIGHT IDLE/FLT IDLE during the synchrophaser check? Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES NO 13 Perform throttle anticipation check in accordance with TO 1C-130H2-61JG-10-1, 61-10-02 (subtask 1-2-8). Was check satisfactory? NO TO SHT 45 YES 14 Perform fuel governor and pitchlock check in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-10). Was check satisfactory? 16 YES Synchrophaser system is normal. Secure system. NO TO SHT 7 Figure 4-5. Synchrophaser System Malfunction (Sheet 5) 61-20-00 4-20 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 6) 61-20-00 Change 1 4-21 TO 1C-130H-2-61FI-00-1 FROM SHT 1 OR 5 17 CAUTION Do not retard throttle below 96 percent if pitchlock is engaged. The RPM may drop below 94 percent and cause an engine flameout, resulting in overtemperature damage to the turbine. a. Shut down engines in accordance with TO 1C-130H2-71JG-00-1, 71-00-10. b. Perform Preparation D. c. Place TEST SELECT switch (2) to 7. d. Place PROP CHANNEL SELECT switch (3) to 4. e. Momentarily hold engine 4 fuel governing switch (6) to CHECK. Does FUNCTION display (1) indicate -6.5 to -7.5 volts while switch is held? Prop 4 20 NO Is airplane serial number AF92-0547 through AF92-2104 or AF92-3281 and up? NO Sync Rcpt Pins P-B2576A-10, P-B2576A-30 YES TO SHT 9 18 a. Place PROP CHANNEL SELECT switch to R/3. b. Momentarily hold engine 3 fuel governing switch (5) to CHECK. Does FUNCTION display indicate -6.5 to -7.5 volts while switch is held? Prop 3 NO TO SHT 15 Sync Rcpt Pins P-A2576A-22, P-B2576A-30 YES 19 a. Place PROP CHANNEL SELECT switch to L/2. b. Momentarily hold engine 2 fuel governing switch (4) to CHECK. Does FUNCTION display indicate -6.5 to -7.5 volts while switch is held? Prop 2 NO TO SHT 17 Sync Rcpt Pins P-A2576A-44, P-B2576A-30 YES TO SHT 19 NOTE 1 AC-130H airplanes only. 2 AC-130U airplanes only. Figure 4-5. Synchrophaser System Malfunction (Sheet 7) 61-20-00 4-22 Change 1 YES TO SHT 11 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 8) 61-20-00 Change 1 4-23 TO 1C-130H-2-61FI-00-1 FROM SHT 7 21 23 NOTE Put meter positive lead to ground in following steps. Gain access to terminals of engine 4 fuel governing switch (1). Is 15 volts present on switch terminal 2? NO 7 a. Remove junction box from synchrophaser rack. b. Install a jumper wire between pin 39 of receptacle P-A2576A (2) and airplane ground. Is a ground present on engine 4 fuel governing switch (1) terminal 2? 24 NO Remove jumper wire. Repair open circuit between switch terminal 2 and receptacle PA2576A pin 39. (See figure 46.) 7 YES YES 25 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. 22 Momentarily hold ENG 4 FUEL GOVERNING switch (1) to CHECK. Is 15 volts present on switch terminal 1 while switch is held? 26 NO Replace ENG 4 FUEL GOVERNING switch. 8 YES 27 Repair open circuit between switch terminal 1 and pin 10 of receptacle P-B2576A (3). (See figure 4-6.) NOTE 1 AC-130H airplanes only. 2 AC-130U airplanes only. 3. See figure 4-6 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 9) 61-20-00 4-24 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 10) 61-20-00 Change 1 4-25 TO 1C-130H-2-61FI-00-1 FROM SHT 7 28 NOTE Put meter positive lead to ground in following steps. NO Gain access to terminals of engine 4 fuel governing switch (3). Is 15 volts present on switch terminal 2? TO SHT 13 7 YES 29 Momentarily hold ENG 4 FUEL GOVERNING switch (3) to CHECK. Is 15 volts present on switch terminal 1 while switch is held? 31 NO Replace ENG 4 FUEL GOVERNING switch. 8 YES 30 Gain access to and disconnect plug P1743A (1) from fuel governing control panel (4). Is there continuity between receptacle J880A (2) pin D and related control panel switch terminal 1? 8 32 YES Repair open circuit between plug P1743A pin D and receptacle P-B2576A (5) pin 10. (See figure 4-7.) 8.2 NO 33 Repair open circuit between receptacle J880A pin D and switch terminal 1. (See figure 4-7.) NOTE See figure 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 11) 61-20-00 4-26 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 12) 61-20-00 Change 1 4-27 TO 1C-130H-2-61FI-00-1 FROM SHT 11 34 a. Gain access to and disconnect plug P1743A (1) from fuel governing control panel (4). b. Install a jumper wire between pin E of receptacle J880A (2) and airplane ground. Is a ground present on engine 4 fuel governing switch (3) terminal 2? 36 NO Remove jumper wire. Repair open circuit between fuel governing switch terminal 2 and receptacle J880A pin E. (See figure 4-7.) 7 YES 35 a. Remove junction box from synchrophaser rack. b. Install a jumper wire between pin 39 of receptacle P-A2576A (5) and airplane ground. Is a ground present on engine 4 fuel governing switch (3) terminal 2? 37 NO Remove jumper wire. Repair open circuit between plug P1743A pin E and receptacle P-A2576A, pin 39. (See figure 4-7.) 7 YES 38 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. NOTE See figure 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 13) 61-20-00 4-28 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 14) 61-20-00 Change 1 4-29 TO 1C-130H-2-61FI-00-1 FROM SHT 7 39 NOTE Put meter positive lead to ground in following steps. 43 Gain access to terminals of engine 3 fuel governing switch (4). Is 15 volts present on switch terminal 2? Repair open circuit between engine 3 fuel governing switch terminal 2 and terminal 2 of engine 4 fuel governing switch (3). (See figure 4-6 or 4-7.) NO 5 YES 40 Momentarily hold ENG 3 FUEL GOVERNING switch (4) to CHECK. Is 15 volts present on switch terminal 1 while switch is held? 44 NO Replace ENG 3 FUEL GOVERNING switch. 6 YES 45 41 Is airplane serial number AF92-0547 through AF922104 or AF92-3281 and up? NO YES Repair open circuit between engine 3 fuel governing switch terminal 1 and pin 22 of receptacle P-A2576A (6). (See figure 4-6.) 42 Gain access to and disconnect plug P1743A (1) from fuel governing control panel (5). Is there continuity between receptacle J880A (2) pin C and related control panel switch terminal 1? 6 46 YES Repair open circuit between plug P1743A pin C and receptacle P-A2576A (6) pin 37. (See figure 4-7.) 8.3 NO 47 Repair open circuit between receptacle J880A pin C and switch terminal 1. (See figure 4-7.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 AC-130H airplanes only. 4 AC-130U airplanes only. 5. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 15) 61-20-00 4-30 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 16) 61-20-00 Change 1 4-31 TO 1C-130H-2-61FI-00-1 FROM SHT 7 48 NOTE Put meter positive lead to ground in following steps. 52 Gain access to terminals of engine 2 fuel governing switch (1). Is 15 volts present on switch terminal 2? Repair open circuit between engine 2 fuel governing switch terminal 2 and terminal 2 of engine 3 fuel governing switch (2). (See figure 4-6 or 4-7.) NO 3 YES 49 Momentarily hold ENG 2 FUEL GOVERNING switch (1) to CHECK. Is 15 volts present on switch terminal 1 while switch is held? 53 NO Replace ENG 2 FUEL GOVERNING switch. 4 YES 54 50 Is airplane serial number AF92-0547 through AF922104 or AF92-3281 and up? NO YES Repair open circuit between engine 2 fuel governing switch terminal 1 and pin 44 of receptacle P-A2576A (3). (See figure 4-6.) 51 Gain access to and disconnect plug P1743A (4) from fuel governing control panel (6). Is there continuity between receptacle J880A (5) pin B and related control panel switch terminal 1? 4 55 YES Repair open circuit between plug P1743A pin B and receptacle PA2576A (3) pin 44. (See figure 4-7.) 8.4 NO 56 Repair open circuit between receptacle J880A pin B and switch terminal 1. (See figure 4-7.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 AC-130H airplanes only. 4 AC-130U airplanes only. 5. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 17) 61-20-00 4-32 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 18) 61-20-00 Change 1 4-33 TO 1C-130H-2-61FI-00-1 FROM SHT 7 57 a. Place PROP CHANNEL SELECT switch (6) to 1. b. Momentarily hold ENG 1 FUEL GOVERNING switch (1) to CHECK. Does FUNCTION display (3) indicate -6.5 to -7.5 volts while switch is held? Prop 1 NO TO SHT 21 Sync Rcpt Pins P-B2576A-18, P-B2576A-30 YES 58 a. Place PROP CHANNEL SELECT switch (6) to propeller under test. b. Place propeller governor control switch (8) to MECH GOV/MECH. c. Momentarily hold FUEL GOV switch (5) to ON. Does FUNCTION display (3) indicate -6.5 to -7.5 volts while switch is held? Prop 1 2 3 4 60 NO Sync Rcpt Pins P-B2576A-18, P-B2576A-30 P-A2576A-44, P-B2576A-30 P-A2576A-22, P-B2576A-30 P-B2576A-10, P-B2576A-30 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES 59 a. Place TEST SELECT switch (7) to 8. b. Momentarily hold applicable fuel governing switch (1 or 2) to CHECK for 10 seconds. Does AC VOLTS display (4) indicate 50 to 65 volts while switch is held? (Speed bias control winding) Prop 1 2 3 4 61 NO Sync Rcpt Pins P-B2576A-5, P-B2576A-3 P-A2576A-34, P-A2576A-45 P-B2576A-14, P-B2576A-6 P-A2576A-24, P-B2576A-19 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES TO SHT 23 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 AC-130H airplanes only. 4 AC-130U airplanes only. Figure 4-5. Synchrophaser System Malfunction (Sheet 19) 61-20-00 4-34 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 20) 61-20-00 Change 1 4-35 TO 1C-130H-2-61FI-00-1 FROM SHT 19 62 NOTE Put meter positive lead to ground in following steps. 66 Gain access to terminals of engine 1 fuel governing switch (1). Is 15 volts present on switch terminal 2? Repair open circuit between engine 1 fuel governing switch terminal 2 and terminal 2 of engine 2 fuel governing switch (2). (See figure 4-6 or 4-7.) NO 1 YES 63 Momentarily hold ENG 1 FUEL GOVERNING switch (1) to CHECK. Is 15 volts present on switch terminal 1 while switch is held? 67 NO Replace ENG 1 FUEL GOVERNING switch. 2 YES 68 64 Is airplane serial number AF92-0547 through AF922104 or AF92-3281 and up? NO YES Repair open circuit between engine 1 fuel governing switch terminal 1 and pin 18 of receptacle P-B2576A (3). (See figure 4-6.) 65 Gain access to and disconnect plug P1743A (4) from fuel governing control panel (6). Is there continuity between receptacle J880A (5) pin A and related control panel switch terminal 1? 2 69 YES Repair open circuit between plug P1743A pin A and receptacle PB2576A (3) pin 18. (See figure 4-7.) 8.5 NO 70 Repair open circuit between receptacle J880A pin A and switch terminal 1. (See figure 4-7.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 AC-130H airplanes only. 4 AC-130U airplanes only. 5. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 21) 61-20-00 4-36 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 22) 61-20-00 Change 1 4-37 TO 1C-130H-2-61FI-00-1 FROM SHT 19 71 a. Record voltage indication in FUNCTION display (2) for propeller under test. b. Place propeller governor control switch (3) to NORMAL/NORM. c. Actuate applicable fuel governing switch (1) as follows: CHECK for 5 seconds, NORMAL/NORM for 5 seconds, CHECK for 5 seconds, NORMAL/NORM for 5 seconds. d. Place propeller governor control switch (3) to MECH GOV/MECH. e. Record voltage indication in FUNCTION display (2). f. Compare the two voltage indications recorded in steps a and e. Did voltage change more than 0.2 volts on any channel? (Feedback pot) DC: Sync Rcpt Pin P-B2576A-7 P-A2576A-14 P-A2576A-2 P-B2576A-23 72 YES Replace valve housing assembly in accordance with TO 1C-130H-2-61JG20-1, 61-20-02. AC: Sync Rcpt Pins P-B2576A-5 and 3 P-A2576A-34 and 45 P-B2576A-14 and 6 P-A2576A-24 and P-B2576A-19 NO 73 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG20-1, 61-20-13. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3 AC-130H airplanes only. 4 AC-130U airplanes only. Figure 4-5. Synchrophaser System Malfunction (Sheet 23) 61-20-00 4-38 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 24) 61-20-00 Change 1 4-39 TO 1C-130H-2-61FI-00-1 FROM SHT 1 74 Did all propellers (1,2,3, and 4) fail to respond to the synchrophaser index? YES TO SHT 27 NO 75 With No. 2 propeller (2) as master did No. 3 propeller (3) fail to index, and with No. 3 (3) propeller as master did No. 2 propeller (2) fail to index? YES TO SHT 39 NO 76 Perform propeller governor servo-bias clutch-brake check on affected propeller in accordance with TO 1C-130H-261JG-10-1, 61-10-02 (subtask 1-2-7). Was RPM within limits for the affected propeller? 77 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. YES TO SHT 47 Figure 4-5. Synchrophaser System Malfunction (Sheet 25) 61-20-00 4-40 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 26) 61-20-00 Change 1 4-41 TO 1C-130H-2-61FI-00-1 FROM SHT 25 78 a. Shut down engines in accordance with TO 1C-130H-2-71JG00-1, 71-00-10. b. Perform Preparation D. c. Place TEST SELECT switch (8) to 1. Does AC VOLTS display (3) indicate 115 to 125 volts? Prop All 82 YES Sync Rcpt Pins P-A2576A-8 and P-B2576A-30 Place propeller governor control switches (4) to MECH GOV/MECH. Is MASTER light L/2 (1) on and are SYNC and RESYNC lights (2) off? NO 83 Replace SYNCHROPHASE MASTER/MSTR switch. Prop Sync Rcpt Pins All P-A2576A-38, P-B2576A-22 YES NO TO SHT 29 79 Remove junction box from synchrophaser rack. Is a ground present on pin 30 of receptacle PB2576A (7)? 84 NO Repair ground circuit. (See figure 46.) 40 YES 80 85 Is airplane serial number AF92-0547 through AF92-2104 or AF92-3281 and up? YES Repair power circuit to receptacle PA2576A, pin 8. (See figure 4-7.) NO 81 Gain access to and disconnect plug P1258F (6) from constant voltage transformer (5). Is 115 VAC present on plug pin 1? 86 NO Repair power circuit to plug P1258F pin 1. (See figure 4-6.) 33 YES TO SHT 37 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 27) 61-20-00 4-42 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 28) 61-20-00 Change 1 4-43 TO 1C-130H-2-61FI-00-1 FROM SHT 27 87 Place SYNCHROPHASE MASTER/ MSTR switch (1) to engine 2. Are MASTER light L/2 (2) and SYNC light (‘‘4’’) on? Prop Any 89 NO Gain access to terminal board TB146A (5). Is 28 VDC present on terminal 199? 91 NO 27 Sync Rcpt Pins P-A2576A-38 Repair power circuit to terminal 199. (See figure 4-6 or 4-7.) YES YES 92 90 Is 28 VDC present on terminal 207? 29 NO Repair open circuit beYES tween terminal 207 and pin 38 of receptacle PA2576A (6). (See figure 4-6 or 4-7.) TO SHT 31 88 Place SYNCHROPHASE MASTER/ MSTR switch to engine 3. Are MASTER light R/3 (3) and SYNC light (4) on? Prop Any NO TO SHT 33 Sync Rcpt Pins P-B2576A-22 YES TO SHT 35 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 29) 61-20-00 4-44 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 30) 61-20-00 Change 1 4-45 TO 1C-130H-2-61FI-00-1 FROM SHT 29 93 Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (3). Is 28 VDC present on switch terminal 11? 97 NO Repair open circuit between switch terminal 11 and terminal 199 of terminal board TB146A (1). (See figure 4-6 or 4-7.) 14 YES 94 Is 28 VDC present on switch terminal 10? 98 NO 17 Replace SYNCHROPHASE MASTER/MSTR switch. YES 95 99 Gain access to terminals of PROP RESYNCHROPHASE/PROP SYNC switch (2). Is 28 VDC present on switch terminal 5? NO 22 Repair open circuit between PROP RESYNCHROPHASE/ PROP SYNC switch terminal 5 and SYNCHROPHASE MASTER/MSTR switch terminal 10. (See figure 4-6 or 4-7.) YES 100 96 Is 28 VDC present on switch terminal 6? 25 NO YES Repair open circuit between PROP RESYNCHROPHASE/ PROP SYNC switch terminal 6 and terminal board TB146A (1) terminal 207. (See figure 4-6 or 4-7.) 101 Replace PROP RESYNCHROPHASE/PROP SYNC switch. NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 31) 61-20-00 4-46 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 32) 61-20-00 Change 1 4-47 TO 1C-130H-2-61FI-00-1 FROM SHT 29 106 102 Gain access to terminal board TB146A (1). Is 28 VDC present on terminal 207? NO 29 Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (2). Is 28 VDC present on switch terminal 12? 107 YES Repair open circuit between switch terminals 10 and 12. (See figure 4-6 or 4-7.) 18 YES NO 108 Replace SYNCHROPHASE MASTER/MSTR switch. 103 109 Is 28 VDC present on terminal 206? YES 28 Repair open circuit between terminal 206 and pin 22 of receptacle P-B2576A (3). (See figure 4-6 or 4-7.) NO 104 Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (2). Is 28 VDC present on switch terminal 8? 110 NO Repair open circuit between switch terminals 8 and 11. (See figure 4-6 or 4-7.) 15 YES 105 111 Is 28 VDC present on switch terminal 9? 19 YES Repair open circuit between switch terminal 9 and terminal board TB146A terminal 206. (See figure 4-6 or 4-7.) NO 112 Replace SYNCHROPHASE MASTER/MSTR switch. NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 33) 61-20-00 4-48 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 34) 61-20-00 Change 1 4-49 TO 1C-130H-2-61FI-00-1 FROM SHT 29 113 Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Are R/3 light (1) and RESYNC/INDEX light (2) on while switch is held? Prop Any 117 YES Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG20-1, 61-20-13. Sync Rcpt Pins P-A2576A-30 NO 116 114 a. Gain access to terminal board TB128A (6). b. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Is 28 VDC present on terminal board terminal 17 while switch is held? NO a. Gain access to terminals of PROP RESYNCHROPHASE/PROP SYNC switch (3). b. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Is 28 VDC present on switch terminal 4 while switch is held? 30 118 Repair open circuit between PROP RESYNYES CHROPHASE/PROP SYNC switch terminal 4 and terminal board TB128A terminal 17. (See figure 4-6 or 4-7.) 24 YES NO 119 Replace PROP RESYNCHROPHASE/ PROP SYNC switch. 115 a. Gain access to terminal board TB1C (5). b. Momentarily hold PROP RESYN CHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Is 28 VDC present on terminal board terminal 9 while switch is held? 120 NO Repair open circuit between terminal board TB1C terminal 9 and terminal board TB128A terminal 17. (See figure 4-6 or 4-7.) 13 YES 121 Repair open circuit between terminal board TB1C terminal 9 and pin 30 of receptacle P-A2576A (4). (See figure 4-6 or 4-7.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 35) 61-20-00 4-50 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 36) 61-20-00 Change 1 4-51 TO 1C-130H-2-61FI-00-1 FROM SHT 27 122 Is a ground present on pin 2 of plug P1258F (2)? 125 NO 34 Repair ground circuit. (See figure 4-6.) YES 123 Is a ground present on plug pin 4? 126 NO 35 Repair ground circuit. (See figure 4-6.) YES 124 Is there continuity between plug P1258F pin 3 and pin 8 of receptacle P-A2576A (1)? 36 127 YES Replace constant voltage transformer (3). 41 NO 128 Repair open circuit. (See figure 4-6.) NOTE See figure 4-6 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 37) 61-20-00 4-52 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 38) 61-20-00 Change 1 4-53 TO 1C-130H-2-61FI-00-1 FROM SHT 25 129 a. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-0010. b. Place SYNCHROPHASE MASTER/ MSTR switch (1) to engine 2 or engine 3. c. Gain access to terminals of PROP RESYNCHROPHASE/PROP SYNC switch (2). Is 28 VDC present on PROP RESYNCHROPHASE/PROP SYNC switch (2) terminal 2? 132 NO Repair open circuit between PROP RESYNCHROPHASE/ PROP SYNC switch terminals 2 and 5. (See figure 4-6 or 4-7.) 23 YES 130 Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (2) to RESYNC/INDEX. Is 28 VDC present on switch terminal 1 while switch is held? 133 NO Replace PROP RESYNCHROPHASE/PROP SYNC switch. 26 YES 131 Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (2) to RESYNC/INDEX. Is 28 VDC present on SYNCHROPHASE MASTER/MSTR switch (1) terminal 5 while PROP RESYNCHROPHASE/PROP SYNC switch (2) is held? 134 NO Repair open circuit between SYNCHROPHASE MASTER/ MSTR switch terminal 5 and PROP RESYNCHROPHASE/ PROP SYNC switch terminal 1. (See figure 4-6 or 4-7.) 16 YES 135 Replace SYNCHROPHASE MASTER/MSTR switch. NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 39) 61-20-00 4-54 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 40) 61-20-00 Change 1 4-55 TO 1C-130H-2-61FI-00-1 FROM SHT 3 136 139 Does RPM of all propellers (2) fluctuate with propeller governor control switch (3) in NORMAL/NORM? YES Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG20-1, 61-20-13. NO 140 137 Does frequency meter (1) indicate a fluctuation for the affected propeller? NO Fault is in tachometer system. Go to TO 1C-130H-2-70FI-00-1-1 and continue troubleshooting. YES 138 Perform synchrophaser index in accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-6). Did RPM stabilize? 141 YES Synchrophaser index corrected malfunction. Secure system. NO TO SHT 47 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 41) 61-20-00 4-56 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 42) 61-20-00 Change 1 4-57 TO 1C-130H-2-61FI-00-1 FROM SHT 3 142 If not previously done, perform synchrophaser check in accordance with TO 1C-130H-2-61JG10-1, 61-10-02 (subtask 1-2-9). Did RPM of any slave propeller (2) fail to decrease 1 to 3 percent as No. 3 throttle (1) was retarded to FLIGHT IDLE/FLT IDLE during the check? NO TO SHT 109 YES 145 143 Did all slave propellers fail to follow either master? Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES NO 144 6120006 Perform pitchlock check in accordance with TO 1C-130H-2-61JG10-1, 61-10-02 (subtask 1-2-10). Was check satisfactory? NO TO SHT 47 YES TO SHT 109 Figure 4-5. Synchrophaser System Malfunction (Sheet 43) 61-20-00 4-58 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 44) 61-20-00 Change 1 4-59 TO 1C-130H-2-61FI-00-1 FROM SHT 5 146 a. Perform synchrophaser index in accordance with TO 1C-130H2-61JG-10-1, 61-10-02 (subtask 1-2-6). b. Perform throttle anticipation check in accordance with TO 1C130H-2-61JG-10-1, 61-10-02 (subtask 1-2-8). Does fault persist? 149 NO Synchrophaser index corrected malfunction. Secure system. YES 147 Perform propeller governor servobias clutch-brake check on affected propeller (3) in accordance with TO 1C-130H-61JG-10-1, 6110-02 (subtask 1-2-7). Was RPM within limits? 150 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. YES 148 a. Perform synchrophaser index in accordance with TO 1C-130H2-61JG-10-1, 61-10-02 (subtask 1-2-6). b. Shut down engines in accordance with TO 1C-130H-2-71JG00-1, 71-00-10. c. Move throttle (1) to MAXIMUM REVERSE/MAX RVS. d. Hold engine condition lever (2) in AIR START until propeller blades (3) stop moving (in reverse position), then release. e. Place engine condition lever (2) to FEATHER/FTR and time propeller movement. Does propeller go from full reverse to full feather in 25 seconds or less? 151 NO Reseal dome assembly in accordance with TO 1C-130H-261JG-10-1, 61-10-13. YES TO SHT 47 Figure 4-5. Synchrophaser System Malfunction (Sheet 45) 61-20-00 4-60 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 46) 61-20-00 Change 1 4-61 TO 1C-130H-2-61FI-00-1 FROM SHT 25,41,43, OR 45 152 a. If necessary, shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10. b. Perform Preparation C. Does FUNCTION display (3) indicate 200 to 300 and does AC VOLTS display (4) indicate 3? (Anticipator pot R) Prop 1 2 3 4 NO TO SHT 49 Sync Rcpt Pins P-B2576A-27, P-B2576A-30 P-A2576A-7, P-B2576A-30 P-A2576A-13, P-B2576A-30 P-B2576A-36, P-B2576A-30 YES 153 155 Place RESISTANCE TEST switch (5) to 2. Does FUNCTION display (3) indicate 134 to 216 and does AC VOLTS display (4) indicate 3? (Anticipator pot wiper R) Prop 1 2 3 4 NO Sync Rcpt Pins P-B2576A-13, P-B2576A-30 P-B2576A-32, P-B2576A-30 P-B2576A-35, P-B2576A-30 P-B2576A-33, P-B2576A-30 Gain access to and disconnect plug P390 (1) at valve housing assembly. Is 134K to 216K ohms resistance present between pins K and S of valve housing assembly receptacle (2)? 71 156 NO Replace valve housing assembly in accordance with TO 1C-130H-261JG-20-1, 61-2002. 70 YES YES TO SHT 53 154 Move throttle (6) to TAKE OFF. Does FUNCTION display (3) indicate 24 to 58 and does AC VOLTS display (4) indicate 3? (Anticipator pot wiper R in T/O pos) Prop 1 2 3 4 157 NO Sync Rcpt Pins P-B2576A-13, P-B2576A-30 P-B2576A-32, P-B2576A-30 P-B2576A-35, P-B2576A-30 P-B2576A-33, P-B2576A-30 YES TO SHT 55 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 47) 61-20-00 4-62 Change 1 Replace valve housing assembly in accordance with TO 1C-130H-261JG- 20-1, 61-2002. TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 48) 61-20-00 Change 1 4-63 TO 1C-130H-2-61FI-00-1 FROM SHT 47 158 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 200K to 300K ohms resistance present between pins K and T of valve housing receptacle (4)? 71 162 Replace valve housing assembly in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02. NO 72 YES 161 159 Is a ground present on plug P390 (3) pin K? NO 71 Gain access to and disconnect plug P398 (2) at engine firewall. Is a ground present on plug pin V? 163 YES Repair open circuit between pin V of receptacle J239 (1) and plug P390 pin K. (See figure 4-6 or 4-7.) 59 YES NO 164 Repair ground circuit. (See figure 4-6 or 4-7.) 160 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 200K to 300K ohms resistance present between pins T and V of receptacle J239 (1)? 60 165 NO Repair wiring fault between receptacle J239 pin T and plug P390 pin T. (See figure 4-6 or 4-7.) 59 YES TO SHT 51 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 49) 61-20-00 4-64 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 50) 61-20-00 Change 1 4-65 TO 1C-130H-2-61FI-00-1 168 FROM SHT 49 166 Is an outboard propeller being troubleshot? NO Repair wiring fault between pin T of plug P398 (1) and related pin of receptacle P-A2576A (3). (See figure 4-6 or 4-7.) Rcpt 2 3 YES Prop Pin 7 13 167 a. Reconnect plug P398 (1) at engine firewall. b. Gain access to and disconnect plug P1139 (4) at outer wing break. Is 200K to 300K ohms resistance present between pin g of receptacle J935 (5) and airplane ground? 169 NO Repair wiring fault between receptacle J935 pin g and plug P398 pin T. (See figure 4-6 or 4-7.) 48 YES 170 Repair wiring fault between plug P1139 pin g and related pin of receptacle P-B2576A (2). (See figure 4-6 or 4-7.) Prop 1 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 51) 61-20-00 4-66 Change 1 Rcpt Pin 27 36 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 52) 61-20-00 Change 1 4-67 TO 1C-130H-2-61FI-00-1 FROM SHT 47 171 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 134K to 216K ohms resistance present between pins S and V of receptacle J239 (1)? 58 174 NO Repair wiring fault between receptacle J239 pin S and plug P390 pin S. (See figure 4-6 or 4-7.) 59 YES 175 172 NO Is an outboard propeller being troubleshot? Repair wiring fault between plug P398 pin S and related pin of receptacle P-B2576A (4). (See figure 4-6 or 4-7.) Rcpt 2 3 YES Prop Pin 32 35 173 a. Reconnect plug P398 (2) at engine firewall. b. Gain access to and disconnect plug P1139 (6) at outer wing break. Is 134K to 216K ohms resistance present between specified pin of receptacle J935 (5) and airplane ground? Prop Rcpt Pin 1 f 4 c 176 NO Test Point 47 Repair wiring fault between plug P398 pin S and related receptacle J935 pin. (See figure 4-6 or 4-7.) Rcpt 1 4 Prop Pin f c 47 YES 177 Repair wiring fault between specified plug P1139 pin and related pin of receptacle P-B2576A (4). (See figure 4-6 or 4-7.) Prop 1 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 53) 61-20-00 4-68 Change 1 Plug Pin f c Rcpt Pin 13 33 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 54) 61-20-00 Change 1 4-69 TO 1C-130H-2-61FI-00-1 FROM SHT 47 178 a. Move throttle (6) to FLIGHT IDLE/FLT IDLE. b. Place RESISTANCE TEST switch (5) to 3. Does FUNCTION display (3) indicate 8 to 11 and does AC VOLTS display (4) indicate 3? (Feedback pot R) Prop 1 2 3 4 NO TO SHT 57 Sync Rcpt Pins P-B2576A-16, P-B2576A-8 P-A2576A-3, P-A2576A-5 P-A2576A-6, P-A2576A-4 P-B2576A-17, P-B2576A-26 YES 179 181 Place RESISTANCE TEST switch (5) to 4. Does FUNCTION display (3) indicate 1 to 10.5 and does AC VOLTS display (4) indicate 3? (Feedback pot wiper R) Prop 1 2 3 4 NO Sync Rcpt Pins P-B2576A-16, P-B2576A-7 P-A2576A-14, P-A2576A-5 P-A2576A-6, P-A2576A-2 P-B2576A-23, P-B2576A-26 Gain access to and disconnect plug P390 (1) at valve housing assembly. Is 1K to 10.5K ohms resistance present between pins L and N of valve housing assembly receptacle (2)? 74 182 NO 73 YES YES TO SHT 63 180 Place RESISTANCE TEST switch (5) to 5. Does FUNCTION display (3) indicate 25 to 50 ohms? (Speed bias control winding R) Prop 1 2 3 4 NO TO SHT 65 Sync Rcpt Pins P-B2576A-5, P-B2576A-3 P-A2576A-34, P-A2576A-45 P-B2576A-14, P-B2576A-6 P-A2576A-24, P-B2576A-19 YES TO SHT 71 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 55) 61-20-00 4-70 Change 1 Replace valve housing assembly in accordance with TO 1C-130H-261JG-20-1, 61-20-02. TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 56) 61-20-00 Change 1 4-71 TO 1C-130H-2-61FI-00-1 FROM SHT 55 183 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 8K to 11K ohms resistance present between pins C and L of valve housing assembly receptacle (4)? 75 186 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 74 YES 184 185 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 8K to 11K ohms resistance present between pins C and W of receptacle J239 (1)? 63 62 YES NO a. Gain access to and disconnect plug P390 (3) at valve housing assembly. b. Install a jumper wire between plug pins K and L. Is there continuity between receptacle J239 (1), pins V and W? 59 187 NO Remove jumper wire. Repair wiring fault between receptacle J239 pin W and plug P390 pin L. (See figure 4-6 or 4-7.) 62 YES TO SHT 59 188 Remove jumper wire. Repair wiring fault between receptacle J239 pin C and plug P390 pin C. (See figure 4-6 or 4-7.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 57) 61-20-00 4-72 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 58) 61-20-00 Change 1 4-73 TO 1C-130H-2-61FI-00-1 FROM SHT 57 189 YES Is an outboard propeller being troubleshot? TO SHT 61 NO 190 a. Install a jumper wire between pins V and W of plug P398 (1). b. Remove junction box from synchrophaser rack. Is a ground present on specified pin of receptacle P-A2576A (2)? Prop Rcpt Pin 2 5 3 6 Test Point 38 38 191 NO Remove jumper wire. Repair wiring fault between plug P398 pin W and related receptacle PA2576A pin. (See figure 4-6 or 4-7.) Prop Rcpt Pin 2 3 5 6 YES 192 Remove jumper wire. Repair wiring fault between plug P398 pin C and related receptacle PA2576A pin. (See figure 4-6 or 4-7.) Prop Rcpt Pin 2 3 5 6 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 59) 61-20-00 4-74 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 60) 61-20-00 Change 1 4-75 TO 1C-130H-2-61FI-00-1 FROM SHT 59 193 195 a. Reconnect plug P398 (1) at engine firewall. b. Gain access to and disconnect plug P1139 (3) at outer wing break. Is 8K to 11K ohms resistance present between specified pins of receptacle J935 (2)? Prop Rcpt Pins 1 j and k 4 j and e YES Test Points 50 51 50 51 NO a. Install a jumper wire between plug P1139 (3) pin j and airplane ground. b. Remove junction box from synchrophaser rack. Is a ground present on specified pin of receptacle P-B2576A (4)? Prop Rcpt Pins 1 16 4 26 196 NO Test Points 38 38 Remove jumper wire. Repair wiring fault between plug P1139 pin j and related receptacle PB2576A pin. (See figure 4-6 or 4-7.) Prop Rcpt Pin 1 4 16 26 YES 197 Remove jumper wire. Repair wiring fault between specified plug P1139 pin and related receptacle P-B2576A pin. (See figure 4-6 or 4-7.) 194 Prop Plug Pin Rcpt Pin 1 4 k e 8 17 198 a. Gain access to and disconnect plug P398 (1) at engine firewall. b. Install a jumper wire between plug pins V and W. Is a ground present on receptacle J935 (2) pin j? YES 50 Remove jumper wire. Repair wiring fault between plug P398 pin C and related plug P1139 pin. (See figure 4-6 or 4-7.) Prop 1 4 Plug Pin k e NO 199 Remove jumper wire. Repair wiring fault between receptacle J935 pin j and plug P398 pin W. (See figure 4-6 or 4-7.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 61) 61-20-00 4-76 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 62) 61-20-00 Change 1 4-77 TO 1C-130H-2-61FI-00-1 FROM SHT 55 200 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 1K to 10.5K ohms resistance present between pins N and W of receptacle J239 (1)? 61 203 NO Repair wiring fault between receptacle J239 pin N and plug P390 pin N. (See figure 4-6 or 4-7.) 62 YES 204 201 Is an outboard propeller being troubleshot? NO Repair wiring fault between plug P398 pin N and related pin of receptacle P-A2576A (5). (See figure 4-6 or 4-7.) Prop 2 3 YES Rcpt Pin 14 2 202 a. Reconnect plug P398 (2) at engine firewall. b. Gain access to and disconnect plug P1139 (7) at outer wing break. Is 1K to 10.5K ohms resistance present between pins h and j of receptacle J935 (6)? 49 205 NO Repair wiring fault between receptacle J935 pin h and plug P398 pin N. (See figure 4-6 or 4-7.) 50 YES 206 Repair wiring fault between plug P1139 pin h and related pin of receptacle P-B2576A (4). (See figure 4-6 or 4-7.) Prop 1 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 63) 61-20-00 4-78 Change 1 Rcpt Pin 7 23 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 64) 61-20-00 Change 1 4-79 TO 1C-130H-2-61FI-00-1 FROM SHT 55 207 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 25 to 50 ohms resistance present between pins B and M of valve housing assembly receptacle (4)? 68 210 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 67 YES 208 209 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 25 to 50 ohms resistance present between pins B and X of receptacle J239 (1)? 56 55 YES NO a. Gain access to and disconnect plug P390 (3) at valve housing assembly. b. Install a jumper wire between plug pins K and M. Is there continuity between receptacle J239 (1) pins V and X? 59 211 YES Remove jumper wire. Repair open circuit between receptacle J239 pin B and plug P390 pin B. (See figure 4-6 or 4-7.) 55 NO TO SHT 63 212 Remove jumper wire. Repair open circuit between receptacle J239 pin X and plug P390 pin M. (See figure 4-6 or 4-7.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 65) 61-20-00 4-80 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 66) 61-20-00 Change 1 4-81 TO 1C-130H-2-61FI-00-1 FROM SHT 65 213 Is an outboard propeller being troubleshot? YES TO SHT 69 NO 214 a. Install a jumper wire between pins B and V of plug P398 (1). b. Remove junction box from synchrophaser rack. Is a ground present on specified pin of receptacle P-A2576A (3) or P-B2576A (2)? Prop Rcpt Pin Test Point 2 P-A2576A-45 3 P-B2576A-6 37 215 YES Remove jumper wire. Repair open circuit between plug P398 pin X and related receptacle pin. (See figure 4-6 or 4-7.) Prop 2 3 Rcpt Pin P-A2576A-34 P-B2576A-14 37 NO 216 Remove jumper wire. Repair open circuit between plug P398 pin B and related receptacle pin. (See figure 4-6 or 4-7.) Prop 2 3 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 67) 61-20-00 4-82 Change 1 Rcpt Pin P-A2576A-45 P-B2576A-6 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 68) 61-20-00 Change 1 4-83 TO 1C-130H-2-61FI-00-1 FROM SHT 67 a. Reconnect plug P398 (1) at engine firewall. b. Gain access to and disconnect plug P1139 (4) at outer wing break. Is 25 to 50 ohms resistance present between specified pins of receptacle J935 (5)? Prop Rcpt Pins 1 c and d 4 220 219 217 NO Test Points d and f 44 45 44 45 YES a. Gain access to and disconnect plug P398 (1) at engine firewall. b. Install a jumper wire between plug pins B and V. Is a ground present on specified receptacle J935 (5) pin? Prop Rcpt Pins Test Points 1 d 4 f 45 NO Remove jumper wire. Repair open circuit between plug P398 pin B and related receptacle J935 pin. (See figure 4-6 or 4-7.) Prop 1 4 45 Rcpt Pin d f YES 221 Remove jumper wire. Repair open circuit between plug P398 pin X and related receptacle J935 pin. (See figure 4-6 or 4-7.) Prop 1 4 Rcpt Pin c d 218 a. Install a jumper wire between plug P1139 (4) pin d and airplane ground. b. Remove junction box from synchrophaser rack. Is a ground present on specified pin of receptacle P-B2576A (2) or P-A2576A (3)? Prop Rcpt Pin 1 P-B2576A-3 4 P-A2576A-24 222 Remove jumper wire. Repair open circuit between plug P1139 pin d and related receptacle pin. (See figure 4-6 or 4-7.) NO Prop 1 4 Test Point 37 Rcpt Pin P-B2576A-3 P-A2576A-24 37 YES 223 Remove jumper wire. Repair open circuit between specified plug P1139 pin and related receptacle pin. (See figure 4-6 or 4-7.) Prop 1 4 Plug Pin c f NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 69) 61-20-00 4-84 Change 1 Rcpt Pin P-B2576A-5 P-B2576A-19 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 70) 61-20-00 Change 1 4-85 TO 1C-130H-2-61FI-00-1 FROM SHT 55 224 Place RESISTANCE TEST switch (4) to 6 Does FUNCTION display (2) indicate 120 to 180 ohms? (Speed bias ref winding R) Prop 1 2 3 4 NO TO SHT 73 Sync Rcpt Pins P-B2576A-39, P-B2576A-30 P-A2576A-41, P-B2576A-30 P-A2576A-42, P-B2576A-30 P-B2576A-38, P-B2576A-30 YES 225 Move throttles (1) below GROUND IDLE/ GND IDLE. Do FUNCTION display (2) and AC VOLTS display (3) indicate 1999? (Sync disarming switch) Prop 1 2 3 4 227 NO Sync Rcpt Pins P-B2576A-39, P-B2576A-30 P-A2576A-41, P-B2576A-30 P-A2576A-42, P-B2576A-30 P-B2576A-38, P-B2576A-30 Adjust or replace synchrophaser disarming switch (6) as required in accordance with TO 1C-130H-2-76JG-00-1, 7610-33. YES 226 a. Move throttles (1) above FLIGHT IDLE/ FLT IDLE. b. Place propeller governor control switches (5) to MECH GOV/MECH. Does FUNCTION display (2) indicate 1999? (propeller governor control switch) Prop 1 2 3 4 228 NO Replace propeller governor control switch. Sync Rcpt Pins P-B2576A-39, P-B2576A-30 P-A2576A-41, P-B2576A-30 P-A2576A-42, P-B2576A-30 P-B2576A-38, P-B2576A-30 YES TO SHT 81 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 71) 61-20-00 4-86 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 72) 61-20-00 Change 1 4-87 TO 1C-130H-2-61FI-00-1 FROM SHT 71 229 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 120 to 180 ohms resistance present between pins A and K of valve housing assembly receptacle (4)? 69 233 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 71 YES 230 a. Reconnect plug P390 (3) at valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 120 to 180 ohms resistance present between pins A and V of receptacle J239 (1)? 57 234 Repair open circuit between receptacle J239 pin A and plug P390 pin A. (See figure 4-6 or 4-7.) NO 59 YES 231 a. Reconnect plug P398 (2) at engine firewall. b. Disengage junction box from synchrophaser rack. c. Gain access to terminals of propeller governor control switch (5). Is 120 to 180 ohms resistance present between switch terminal 3 and airplane ground? NO TO SHT 75 86 YES 232 Is there continuity between switch terminals 2 and 3? 85 235 NO 86 Replace propeller governor control switch. YES TO SHT 77 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 73) 61-20-00 4-88 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 74) 61-20-00 Change 1 4-89 TO 1C-130H-2-61FI-00-1 FROM SHT 73 238 236 Is an outboard propeller being troubleshot? NO YES Repair open circuit between terminal 3 of propeller governor control switch (4) and pin A of plug P398 (1). (See figure4-6 or 4-7.) 237 Gain access to and disconnect plug P1139 (3) at outer wing break. Is 120 to 180 ohms resistance present between specified pin of receptacle J935 (2) and airplane ground? Prop Rcpt Pin 1 e 4 k 239 NO Test Point 46 Repair open circuit between pin A of plug P398 (1) and related receptacle J395 pin. (See figure 4-6 or 4-7.) Prop 1 4 Rcpt Pin e k 46 YES 240 Repair open circuit between terminal 3 of propeller governor control switch (4) and related plug P1139 pin. (See figure 46 or 4-7.) Prop 1 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 75) 61-20-00 4-90 Change 1 Plug Pin e k TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 76) 61-20-00 Change 1 4-91 TO 1C-130H-2-61FI-00-1 FROM SHT 73 241 Gain Access to terminal board TB126B (2). Is 120 to 180 ohms resistance present between specified terminal and airplane ground? Prop TB Term 1 36 2 37 3 38 4 39 243 Test Point NO 84 Repair open circuit between terminal 2 of propeller governor control switch (4) and related terminal board TB126A terminal. (See figure 4-6 or 4-7.) Prop 1 2 84 84 TB Term 36 37 Prop 3 4 TB Term 38 39 84 YES 242 Gain access to specified terminal board. Is 120 to 180 ohms resistance present between specified terminal and airplane ground? Prop TB-Term 1 TB135A (1) -169 244 Test Point 2 TB135A (1) -170 3 TB146A (3) -210 4 TB146A (3) -211 81 YES 81 81 Repair open circuit between specified terminal and related pin of receptacle PB2576A (5) or P-A2576A (6). (See figure 4-6 or 4-7.) Prop 1 2 3 4 TB-Term TB135A-169 TB135A-170 TB146A-210 TB146A-211 81 NO TO SHT 79 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 77) 61-20-00 4-92 Change 1 Rcpt Pin P-B2576A-39 P-A2576A-41 P-A2576A-42 P-B2576A-38 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 78) 61-20-00 Change 1 4-93 TO 1C-130H-2-61FI-00-1 FROM SHT 77 247 245 Gain access to terminals of synchrophaser disarming switch (3). Is 120 to 180 ohms resistance present between switch terminal 2NC and airplane ground? NO Repair open circuit between synchrophaser disarming switch terminal 2NC and related terminal of terminal board TB156A (1). (See figure 4-6 or 47.) Prop 1 2 83 TB Term 36 37 Prop 3 4 TB Term 38 39 YES 248 246 Is 120 to 180 ohms resistance present between switch terminal 1NC and airplane ground? 82 NO YES Repair open circuit between synchrophaser disarming switch terminal 1NC and related terminal. (See figure 46 or 4-7.) Prop 1 2 3 4 TB-Term TB135A (4) TB135A (4) TB146A (2) TB146A (2) -169 -170 -210 -211 249 Adjust or replace synchrophaser disarming switch as required in accordance with TO 1C-130H-2-76JG-00-1, 76-10-38. NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 79) 61-20-00 4-94 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 80) 61-20-00 Change 1 4-95 TO 1C-130H-2-61FI-00-1 FROM SHT 73 250 NO Is an outboard propeller being troubleshot? TO SHT 83 YES 251 a. Place TYPE SELECT switch (2) to TUBE. b. Place RESISTANCE TEST switch (3) to 8. Does FUNCTION display (1) indicate 30 to 45 ohms? (Clutch 1 and 4 winding parallel R) Prop 1,4 YES TO SHT 89 Sync Rcpt Pins P-A2576A-30, P-B2576A-30 NO TO SHT 107 Figure 4-5. Synchrophaser System Malfunction (Sheet 81) 61-20-00 4-96 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 82) 61-20-00 Change 1 4-97 TO 1C-130H-2-61FI-00-1 254 FROM SHT 81 252 NO Is No. 2 propeller (1) being troubleshot? YES a. Place TYPE SELECT switch (4) to TUBE. b. Place RESISTANCE TEST switch (5) to 8. c. Place SYNCHROPHASE MASTER/ MSTR switch (2) to engine 2. d. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Does FUNCTION display (6) indicate 20 to 30 ohms while switch is held (Clutch 3 winding R) Prop 3 Synch Rcpt Pins P-A2576A-30, P-B2576A-30 YES TO SHT 89 253 a. Place TYPE SELECT switch (4) to TUBE. b. Place RESISTANCE TEST switch (5) to 8. c. Place SYNCHROPHASE MASTER/ MSTR switch (2) to engine 3. d. Momentarily hold PROP RESYNCHROPHASE/PROP SYNC switch (3) to RESYNC/INDEX. Does FUNCTION display (6) indicate 20 to 30 ohms while switch is held (Clutch 2 winding R) Prop 2 NO TO SHT 87 Synch Rcpt Pins P-A2576A-30, P-B2576A-30 YES TO SHT 89 Figure 4-5. Synchrophaser System Malfunction (Sheet 83) 61-20-00 4-98 Change 1 NO TO SHT 85 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 84) 61-20-00 Change 1 4-99 TO 1C-130H-2-61FI-00-1 FROM SHT 83 255 Gain access to and disconnect plug P390 (6) at valve housing assembly. Is 60 to 90 ohms resistance present between pins K and P of valve housing assembly receptacle (5)? 71 259 NO Replace valve housing assembly in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02. 76 YES 256 a. Reconnect plug P390 (6) to valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 60 to 90 ohms resistance present between pins P and V of receptacle J239 (1)? 64 260 NO Repair open circuit between receptacle J239 pin P and plug P390 pin P. (See figure 4-6.) 59 YES 257 a. Reconnect plug P398 (2) at engine firewall. b. Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (3). Is there continuity between switch terminals 4 and 5? 20 261 NO Replace SYNCHROPHASE MASTER/ MSTR switch. 16 YES 258 Gain access to terminal board TB128A (4). Is there continuity between terminal board terminal 18 and SYNCHROPHASE MASTER/MSTR switch (3) terminal 4? 31 262 YES Repair open circuit between terminal board terminal 18 and plug P398 pin P. (See figure 4-6 or 4-7.) 20 NO 263 Repair open circuit. (See figure 4-6 or 47.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 85) 61-20-00 4-100 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 86) 61-20-00 Change 1 4-101 TO 1C-130H-2-61FI-00-1 FROM SHT 83 264 Gain access to and disconnect plug P390 (6) at valve housing assembly. Is 60 to 90 ohms resistance present between pins K and P of valve housing assembly receptacle (5)? 71 268 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 76 YES 265 a. Reconnect plug P390 (6) to valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 60 to 90 ohms resistance present between pins P and V of receptacle J239 (1)? 64 269 NO Repair open circuit between receptacle J239 pin P and Plug P390 pin P. (See figure 4-6 or 4-7.) 59 YES 266 a. Reconnect plug P398 (2) at engine firewall. b. Gain access to terminals of SYNCHROPHASE MASTER/MSTR switch (3). Is there continuity between switch terminals 5 and 6? 16 270 NO Replace SYNCHROPHASE MASTER/MSTR switch. 21 YES 267 271 Gain access to terminal board TB128A (4). Is there continuity between terminal board terminal 19 and SYNCHROPHASE MASTER/MSTR switch (3) terminal 6? 32 21 YES Repair open cirucit between terminal board terminal 19 and plug P398 pin P. (See figure 46 or 4-7.) NO 272 Repair open circuit. (See figure 4-6 or 4-7.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 87) 61-20-00 4-102 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 88) 61-20-00 Change 1 4-103 TO 1C-130H-2-61FI-00-1 FROM SHT 81 OR 83 273 NOTE During megger checks, an indication of 1999 in both the FUNCTION and AC VOLTS displays is an acceptable measurement. a. Place SYNCHROPHASE MASTER/ MSTR switch (5) to OFF. b. Place TYPE SELECT switch (2) to SOLID STATE. c. Place RESISTANCE TEST switch (4) to 13. Does FUNCTION display (1) indicate 0.5 or greater and does AC VOLTS display (3) indicate 6? (Control winding megger chk) Prop Sync Rcpt Pins 1 P-B2576A-5, P-B2576A-30 2 P-A2576A-34, P-B2576A-30 3 P-B2576A-14, P-B2576A-30 4 P-A2576A-24, P-B2576A-30 NO TO SHT 91 YES 274 Place RESISTANCE TEST switch (4) to 14. Does FUNCTION display (1) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? (Feedback pot megger chk) Prop Sync Rcpt Pins 1 P-B2576A-8, P-B2576A-30 2 P-A2576A-14, P-B2576A-30 3 P-A2576A-2, P-B2576A-30 4 P-B2576A-23, P-B2576A-30 NO TO SHT 99 YES TO SHT 141 Figure 4-5. Synchrophaser System Malfunction (Sheet 89) 61-20-00 4-104 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 90) 61-20-00 Change 1 4-105 TO 1C-130H-2-61FI-00-1 FROM SHT 89 275 a. Gain access to and disconnect plug P390 (3) at valve housing assembly. b. Install a jumper wire between plug pins B and M. Does FUNCTION display (5) indicate 0.5 or greater and does AC VOLTS display (4) indicate 6? 279 Remove jumper wire. Replace valve housing assembly in accordance with TO 1C-130H-261JG-20-1, 61-20-02. YES NO 276 a. Remove jumper wire from plug P390 (3) but do not reconnect plug. b. Gain access to and disconnect plug P398 (2) at engine firewall. c. Install a jumper wire between plug P398 pins B and X. Does FUNCTION display (5) indicate 0.5 or greater and does AC VOLTS display (4) indicate 6? NO 278 Is an outboard propeller being troubleshot? NO TO SHT 93 YES YES TO SHT 95 277 Remove jumper wire from plug P398 (2) and reconnect plug at engine firewall. Does FUNCTION display (5) indicate 0.5 or greater and does AC VOLTS display (4) indicate 6? 280 NO Repair ground fault between pin X of receptacle J239 (1) and plug P390 pin M. (See figure 4-6 or 4-7.) YES 281 Repair ground fault between pin B of receptacle J239 (1) and plug P390 pin B. (See figure 46 or 4-7.) Figure 4-5. Synchrophaser System Malfunction (Sheet 91) 61-20-00 4-106 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 92) 61-20-00 Change 1 4-107 TO 1C-130H-2-61FI-00-1 FROM SHT 91 283 282 Remove jumper wire from plug P398 (1) but do not reconnect plug. Does FUNCTION display (5) indicate 0.5 or grater and does AC VOLTS display (4) indicate 6? YES NO Repair ground fault between plug P398 pin X and related pin of receptacle P-A2576A (3) or P-B2576A (2). (See figure 4-6 or 4-7.) Prop 2 3 Rcpt Pin P-A2576A-34 P-B2576A-14 284 Repair ground fault between plug P398 pin B and related pin of receptacle P-A2576A (3) or P-B2576A (2). (See figure 4-6 or 4-7.) Prop 2 3 Figure 4-5. Synchrophaser System Malfunction (Sheet 93) 61-20-00 4-108 Change 1 Rcpt Pin P-A2576A-45 P-B2576A-6 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 94) 61-20-00 Change 1 4-109 TO 1C-130H-2-61FI-00-1 FROM SHT 91 285 a. Remove jumper wire from plug P398 (1) but do not reconnect plug. b. Gain access to and disconnect plug P1139 (5) at outer wing break. c. Install a jumper wire between specified plug pins. Prop 1 4 NO TO SHT 97 Plug Pins c and d d and f Does FUNCTION display (3) indicate 0.5 or greater and does AC VOLTS display (2) indicate 6? YES 287 286 Remove jumper wire from plug P1139 (5) and reconnect plug at outer wing break. Does FUNCTION display (3) indicate 0.5 or greater and does AC VOLTS display (2) indicate 6? NO YES Repair ground fault between plug P398 pin X and related pin of receptacle J935 (4). (See figure 4-6 or 4-7.) Prop 1 4 Rcpt Pin c d 288 Repair ground fault between plug P398 pin B and related pin of receptacle J935 (4). (See figure 4-6 or 4-7.) Prop 1 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 95) 61-20-00 4-110 Change 1 Rcpt Pin d f TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 96) 61-20-00 Change 1 4-111 TO 1C-130H-2-61FI-00-1 FROM SHT 95 290 289 Remove jumper wire from plug P1139 (5) but do not reconnect plug. Does FUNCTION display (1) indicate 0.5 or greater and does AC VOLTS display (2) indicate 6? YES NO Repair ground fault between specified plug P1139 pin and related pin of receptacle P-B2576A (3). (See figure 4-6 or 4-7.) Prop 1 4 Plug Pin d f Rcpt Pin P-B2576A-3 P-B2576A-19 291 Repair ground fault between specified plug P130/P1139 pin and related pin of receptacle P-A2576A (4) or PB2576B (3). (See figure 4-6 or 4-7.) Prop 1 4 Plug Pin c d NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 97) 61-20-00 4-112 Change 1 Rcpt Pin P-B2576A-5 P-A2576A-24 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 98) 61-20-00 Change 1 4-113 TO 1C-130H-2-61FI-00-1 FROM SHT 89 292 a. Gain acess to and disconnect plug P390 (3) at valve housing assembly. b. Install a jumper wire between plug pins C and L. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? 295 YES 298 Remove jumper wire and install it between plug pins C and N. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? YES Remove jumper wire. Replace valve housing in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02. NO NO 296 a. Remove jumper wire from plug P390 (3). b. Gain access to and disconnect plug P398 (2) at engine firewall. c. Install jumper wire between plug P398 (2) pins C and N. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? 299 Remove jumper wire. Repair ground fault YES between pin N of receptacle J239 (1) and plug P390 pin N. (See figure 4-6 or 47.) NO TO SHT 101 300 297 293 Remove jumper wire and install it between plug pins C and N. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? NO a. Remove jumper wire from plug P390 (3). b. Gain access to and disconnect plug P398 (2) at engine firewall. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? YES Repair ground fault YES between pin C of receptacle J239 (1) and plug P390 pin C. (See figure 4-6 or 4-7.) NO TO SHT 103 294 a. Remove jumper wire from plug P390 (3). b. Gain access to and disconnect plug P398 (2) at engine firewall. c. Install jumper wire between plug P398 (2) pins C and W. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? 301 YES Remove jumper wire. Repair ground fault between pin W of receptacle J239 (1) and plug P390 pin L. (See figure 4-6 or 4-7.) NO TO SHT 105 Figure 4-5. Synchrophaser System Malfunction (Sheet 99) 61-20-00 4-114 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 100) 61-20-00 Change 1 4-115 TO 1C-130H-2-61FI-00-1 304 FROM SHT 99 302 Is an outboard propeller being troubleshot? NO Remove jumper wire. Repair ground fault between pin N of plug P398 (1) and related pin of receptacle P-A2576A (5). (See figure 4-6 or 4-7.) Prop 2 3 YES Rcpt Pin 14 2 303 a. Remove jumper wire from plug P398 (1). b. Gain access to and disconnect plug P1139 (7) at outer wing break. c. Install jumper wire between specified plug P1139 (7) pins. Prop 1 4 305 NO Plug Pin h and k e and h Remove jumper wire. Repair ground fault between plug P1139 pin h and related pin of receptacle P-B2576A (4). (See figure 4-6 or 4-7.) Prop 1 4 Rcpt Pin 7 23 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES 306 Remove jumper wire. Repair ground fault between pin h of receptacle J935 (6) and plug P398 pin N. (See figure 4-6 or 4-7.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 101) 61-20-00 4-116 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 102) 61-20-00 Change 1 4-117 TO 1C-130H-2-61FI-00-1 309 FROM SHT 99 307 Is an outboard propeller being troubleshot? NO Repair ground fault between pin C of plug P398 (1) and related pin of receptacle P-A2576A (5). (See figure 4-6 or 4-7.) Prop 2 3 YES Rcpt Pin 3 4 310 308 Gain access to and disconnect plug P1139 (6) at outer wing break. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO YES Repair ground fault between specified plug P1139 pin and related pin of receptacle P-B2576A (4). (See figure 4-6 or 4-7.) Prop 1 4 Plug Pin k e Rcpt Pin 8 17 311 Repair ground fault between pin C of plug P398 (1) and related plug P1139 pin. (See figure 4-6 or 4-7.) Prop 1 4 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 103) 61-20-00 4-118 Change 1 Rcpt Pin k e TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 104) 61-20-00 Change 1 4-119 TO 1C-130H-2-61FI-00-1 314 FROM SHT 99 312 Is an outboard propeller being troubleshot? NO Remove jumper wire. Repair ground fault between pin W of plug P398 (1) and related pin of receptacle P-A2576A (5). (See figure 4-6 or 4-7.) Prop 2 3 YES Rcpt Pin 5 6 313 a. Remove jumper wire from plug P398 (1). b. Gain access to and disconnect plug P1139 (7) at outer wing break. c. Install jumper wire between specified plug P1139 (7) pins. Prop 1 4 315 NO Plug Pin j and k e and j Remove jumper wire. Repair ground fault between plug P1139 pin j and related pin of receptacle P-B2576A (4). (See figure 4-6 or 4-7.) Prop 1 4 Rcpt Pin 16 26 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES 316 Remove jumper wire. Repair ground fault between pin j of receptacle J935 (6) and plug P398 pin W. (See figure 4-6 or 4-7.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 105) 61-20-00 4-120 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 106) 61-20-00 Change 1 4-121 TO 1C-130H-2-61FI-00-1 FROM SHT 81 317 Gain access to and disconnect plug P390 (3) at valve housing assembly. Is 60 to 90 ohms resistance present between pins K and P of valve housing assembly receptacle (4)? 71 320 NO Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. 76 YES 318 a. Reconnect plug P390 (3) to valve housing assembly. b. Gain access to and disconnect plug P398 (2) at engine firewall. Is 60 to 90 ohms resistance present between plug pins P and V? 64 321 NO Repair open circuit between pin P of receptacle J239 (1) and plug P390 pin P. (See figure 46 or 4-7.) 59 YES 319 a. Reconnect plug P398 (2) at engine firewall. b. Gain access to and disconnect plug P1139 (7) at outer wing break. Is 60 to 90 ohms resistance present between pin m of receptacle J935 (6) and airplane ground? 322 NO Repair open circuit between receptacle J935 pin m and plug P398 pin P. (See figure 4-6 or 4-7.) 52 YES 323 Repair open circuit between plug P1139 pin m and terminal 9 of terminal board TB1C (5). (See figure 4-6 or 4-7.) NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 3. See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 107) 61-20-00 4-122 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 108) 61-20-00 Change 1 4-123 TO 1C-130H-2-61FI-00-1 FROM SHT 3 OR 43 324 6120007, 6120008, 6120009, 6120010 a. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-0010. b. If necessary, perform Preparation C. c. If necessary, place propeller governor control switches (5) to NORMAL/ NORM. d. Place RESISTANCE TEST switch (4) to 7. Does FUNCTION display (1) indicate 0.3 to 10 ohms? (Pulse gen R) Prop 1 2 3 4 NO TO SHT 111 Sync Rcpt Pins P-B2576A-20, P-B2576A-34 P-A2576A-28, P-A2576A-37 P-A2576A-36, P-A2576A-29 P-B2576A-1, P-B2576A-31 YES 325 NOTE During megger checks, an indication of 1999 in both the FUNCTION and AC VOLTS displays is an acceptable measurement. a. Place SYNCHROPHASE MASTER/MSTR switch (6) to OFF. b. Place TYPE SELECT switch (2) to SOLID STATE. c. Place RESISTANCE TEST switch (4) to 12. Does FUNCTION display (1) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? (Pulse gen megger chk) Prop 1 2 3 4 NO TO SHT 125 Sync Rcpt Pins P-B2576A-34, P-B2576A-30 P-A2576A-37, P-B2576A-30 P-A2576A-36, P-B2576A-30 P-B2576A-1, P-B2576A-30 YES TO SHT 141 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 109) 61-20-00 4-124 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 110) 61-20-00 Change 1 4-125 TO 1C-130H-2-61FI-00-1 FROM SHT 109 326 328 Gain access to and disconnect plug P392 (2) at pump housing. Is 0.3 to 0.5 ohm resistance present between pins A and B of valve housing assembly receptacle (3)? 77 NO Remove pulse generator (4) in accordance with TO 1C-130H-261JG-20-1, 61-20-10. Is 0.3 to 0.5 ohm resistance present between the two pulse generator pins? 78 79 YES 330 NO Replace pulse generator in accordance with TO 1C-130H-261JG-20-1, 61-20-10. 80 YES 331 Repair or replace pulse generator wiring on pump housing (5). 327 329 a. Reconnect plug P392 (2) to pump housing. b. Gain access to and disconnect plug P396 (6) at engine firewall. Is 0.3 to 0.5 ohm resistance present between pins A and B of receptacle J241 (1)? 65 66 YES NO a. Gain access to and disconnect plug P392 (2) at pump housing. b. Install a jumper wire between plug pins A and E (ground). Is resistance between receptacle J241 (1) pins A and E less than 1 ohm? 332 NO Remove jumper wire. Repair wiring fault between receptacle J241 pin A and plug P392 pin A. (See figure 4-6 or 4-7.) 65 YES TO SHT 113 333 Remove jumper wire. Repair wiring fault between receptacle J241 pin B and plug P392 pin B. (See figure 4-6 or 4-7.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 111) 61-20-00 4-126 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 112) 61-20-00 Change 1 4-127 TO 1C-130H-2-61FI-00-1 FROM SHT 111 334 Is airplane being troubleshot a year model AF90-1057 and up? YES TO SHT 115 NO 335 Is an outboard propeller being troubleshot? NO TO SHT 121 YES 336 a. Reconnect plug P396 (1) at engine firewall. b. Gain access to and disconnect plug P1225 (3) at outer wing break. Is 0.3 to 0.7 ohm resistance present between pins A and B of receptacle J660 (2)? 53 YES TO SHT 123 54 NO 337 a. Gain access to and disconnect plug P396 (1) at engine firewall. b. Install a jumper wire between plug pins A and E (ground). Is resistance between receptacle J660 (2) pin A and airplane ground less than 1 ohm? 338 NO Remove jumper wire. Repair wiring fault between receptacle J660 pin A and plug P396 pin A. (See figure 4-6.) 53 YES 339 Remove jumper wire. Repair wiring fault between receptacle J660 pin B and plug P396 pin B. (See figure 4-6.) NOTE See figure 4-6 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 113) 61-20-00 4-128 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 114) 61-20-00 Change 1 4-129 TO 1C-130H-2-61FI-00-1 FROM SHT 113 341 340 a. Reconnect plug P396 (1) at engine firewall. b. Gain access to terminal board TB105AG (2). Is 0.3 to 0.7 ohm resistance present between specified terminals? YES Prop TB Term 1 1 and 2 2 3 and 4 3 5 and 6 4 7 and 8 TestPoints a. Gain access to and disconnect plug P396 (1) at engine firewall. b. Install a jumper wire between plug pins A and E (ground). c. Remove junction box from synchrophaser rack. Is resistance between specified pin of receptacle P-B2576A (3) or P-A2576A (4) and airplane ground less than 1 ohm? 43 42 Prop Rcpt Pin 43 42 1 P-B2576A-34 43 42 2 P-A2576A-37 43 42 3 P-A2576A-36 4 P-B2576A-1 NO Test Point 39 39 342 NO Remove jumper wire. Repair wiring fault between specified receptacle pin and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 1 2 3 4 Rcpt Pin P-B2576A-34 P-A2576A-37 P-A2576A-36 P-B2576A-1 TB Term 2 4 6 8 39 39 YES TO SHT 117 343 Remove jumper wire. Repair wiring fault between specified receptacle pin and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 1 2 3 4 Rcpt Pin P-B2576A-20 P-A2576A-28 P-A2576A-29 P-B2576A-31 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 115) 61-20-00 4-130 Change 1 TB Term 1 3 5 7 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 116) 61-20-00 Change 1 4-131 TO 1C-130H-2-61FI-00-1 346 FROM SHT 115 344 Is an outboard propeller being troubleshot? NO YES a. Gain access to and disconnect plug P396 (1) at engine firewall. b. Install a jumper wire between plug pins A and E (ground). Is resistance between specified terminal of terminal board TB105AG (2) and airplane ground less than 1 ohm? Prop TB Term 2 4 3 6 348 NO Remove jumper wire. Repair wiring fault between plug P396 pin A and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 2 3 Test Point 42 TB Term 4 6 42 YES 349 Remove jumper wire. Repair wiring fault between plug P396 pin B and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 2 3 TB Term 3 5 347 345 Gain access to and disconnect plug P1225 (3) at outer wing break. Is 0.3 to 0.7 ohm resistance present between pins A and B of receptacle J660 (4)? 53 54 YES NO a. Gain access to and disconnect plug P396 (1) at engine firewall. b. Install a jumper wire between plug pins A and E (ground). Is resistance between receptacle J660 (4) pin A and airplane ground less than 1 ohm? 350 NO Remove jumper wire. Repair wiring fault between receptacle J660 pin A and plug P396 pin A. (See figure 4-6 or 4-7.) 53 YES TO SHT 119 351 Remove jumper wire. Repair wiring fault between receptacle J660 pin B and plug P396 pin B. (See figure 4-6 or 4-7.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 117) 61-20-00 4-132 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 118) 61-20-00 Change 1 4-133 TO 1C-130H-2-61FI-00-1 FROM SHT 117 352 a. Gain access to and disconnect plug P1225 (1) at outer wing break. b. Install a jumper wire between plug pin A and airplane ground. Is resistance between specified terminal of terminal board TB105AG (2) and airplane ground less than 1 ohm? Prop TB Term 1 2 4 8 Test Point 42 353 NO Remove jumper wire. Repair wiring fault between plug P1225 pin A and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 1 4 TB Term 2 8 42 YES 354 Remove jumper wire. Repair wiring fault between plug P1225 pin B and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 1 4 NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 119) 61-20-00 4-134 Change 1 TB Term 1 7 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 120) 61-20-00 Change 1 4-135 TO 1C-130H-2-61FI-00-1 FROM SHT 113 355 a. Install a jumper wire between pins A and E (ground) of plug P396 (1). b. Remove junction box from synchrophaser rack. Is resistance on specified pin of receptacle P-A2576A (2) less than 1 ohm? Prop Rcpt Pin 2 37 3 36 Test Point 39 356 NO Remove jumper wire. Repair wiring fault between plug P396 pin A and related receptacle PA2576A pin. (See figure 4-6.) Prop 2 3 Rcpt Pin 37 36 39 YES 357 Remove jumper wire. Repair wiring fault between plug P396 pin B and related receptacle PA2576A pin. (See figure 4-6.) Prop 2 3 NOTE See figure 4-6 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 121) 61-20-00 4-136 Change 1 Rcpt Pin 28 29 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 122) 61-20-00 Change 1 4-137 TO 1C-130H-2-61FI-00-1 FROM SHT 113 358 a. Install a jumper wire between pin A of plug P1225 (1) and airpane ground. b. Remove junction box from synchrophaser rack. Is resistance on specified pin of receptacle P-B2576A (2) less than 1 ohm? Prop Rcpt Pin 1 34 4 1 Test Point 39 359 NO Remove jumper wire. Repair wiring fault between plug P1225 pin A and related receptacle PB2576A pin. (See figure 4-6.) Prop 1 4 Rcpt Pin 34 1 39 YES 360 Remove jumper wire. Repair wiring fault between plug P1225 pin B and related receptacle PB2576A pin. (See figure 4-6.) Prop 1 4 NOTE See figure 4-6 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 123) 61-20-00 4-138 Change 1 Rcpt Pin 20 31 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 124) 61-20-00 Change 1 4-139 TO 1C-130H-2-61FI-00-1 FROM SHT 109 364 361 a. Gain access to and disconnect plug P392 (2) at pump housing. b. Install a jumper wire between plug pins A and B. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? YES NO a. Remove jumper wire from plug P392 (2) and reconnect plug at pump housing. b. Remove pulse generator (3) in accordance with TO 1C-130H-2-61JG-201, 61-20-10. c. Install a jumper wire between the two pins of the pulse generator wiring harness where the pulse generator connects. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? 366 YES Remove jumper wire. Replace pulse generator in accordance with TO 1C-130H2-61JG-20-1, 61-20-10. NO 367 Repair or replace pulse generator wiring on pump housing. 362 a. Remove jumper wire from plug P392 (2) but do not reconnect plug. b. Gain access to and disconnect plug P396 (6) at engine firewall. c. Install a jumper wire between plug P396 (6) pins A and B. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? 365 YES Remove jumper wire from plug P396 (6) and reconnect plug at engine firewall. Does FUNCTION display (5) indicate 1.0 or greater and does AC VOLTS display (4) indicate 6? 368 NO Repair ground fault between pin A of receptacle J241 (1) and plug P392 pin A. (See figure 46 or 4-7.) YES NO 369 Repair ground fault between pin B of receptacle J241 (1) and plug P392 pin B. (See figure 46 or 4-7.) 363 Is an outboard propeller being troubleshot? NO TO SHT 127 YES TO SHT 133 Figure 4-5. Synchrophaser System Malfunction (Sheet 125) 61-20-00 4-140 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 126) 61-20-00 Change 1 4-141 TO 1C-130H-2-61FI-00-1 FROM SHT 125 370 Is airplane being troubleshot model AF90-1057 and up? YES TO SHT 129 NO 372 371 Remove jumper wire from plug P396 (1) but do not reconnect plug. Does FUNCTION display (4) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES NO Repair ground fault between plug P396 pin A and related pin of receptacle P-A2576A (2). (See figure 4-6.) Prop 2 3 Rcpt Pin 37 36 373 Repair ground fault between plug P396 pin B and related pin of receptacle P-A2576A (2). (See figure 4-6.) Prop 2 3 Figure 4-5. Synchrophaser System Malfunction (Sheet 127) 61-20-00 4-142 Change 1 Rcpt Pin 28 29 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 128) 61-20-00 Change 1 4-143 TO 1C-130H-2-61FI-00-1 FROM SHT 127 374 Remove jumper wire from plug P396 (1) but do not reconnect plug. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES TO SHT 131 NO 375 Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) Prop 2 3 Wire No. 2K95D20 3K95D20 TB Term 4 6 377 YES Repair ground fault on specified wire. (See figure 4-6 or 4-7.) Prop 2 3 Wire No. 2K95D20 3K95D20 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO 376 Disconnect remaining wires from specified terminal board TB105AG (4) terminal. Prop 2 3 TB Term 4 6 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? 378 YES Repair ground fault between plug P396 pin A and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 2 3 TB Term 4 6 NO 379 Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle P-A2576A (5). (See figure 4-6 or 4-7.) Prop 2 3 TB Term 4 6 Figure 4-5. Synchrophaser System Malfunction (Sheet 129) 61-20-00 4-144 Change 1 Rcpt Pin 37 36 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 130) 61-20-00 Change 1 4-145 TO 1C-130H-2-61FI-00-1 FROM SHT 129 380 a. Reinstall jumper wire between pins A and B of plug P396 (1). b. Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) Prop 2 3 Wire No. 2K97D20 3K97D20 382 YES TB Term 3 5 Remove jumper wire. Repair ground fault on specified wire. (See figure 4-6 or 4-7.) Prop 2 3 Wire No. 2K97D20 3K97D20 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO 381 Disconnect remaining wires from specified terminal board TB105AG (4) terminal. Prop 2 3 TB Term 3 5 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? 383 NO Remove jumper wire. Repair ground fault between plug P396 pin B and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 2 3 TB Term 3 5 YES 384 Remove jumper wire. Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle P-A2576A (5). (See figure 4-6 or 4-7.) Prop 2 3 TB Term 3 5 Figure 4-5. Synchrophaser System Malfunction (Sheet 131) 61-20-00 4-146 Change 1 Rcpt Pin 28 29 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 132) 61-20-00 Change 1 4-147 TO 1C-130H-2-61FI-00-1 FROM SHT 125 385 Is airplane being troubleshot a year model AF90-1057 and up? YES TO SHT 135 NO 386 a. Remove jumper wire from plug P396 (1) but do not reconnect plug. b. Gain access to and disconnect plug P1225 (5) at outer wing break. c. Install a jumper wire between plug P1225 (5) pins A and B. Does FUNCTION display (3) indicate 1.0 or greater and does AC VOLTS display (2) indicate 6? NO TO SHT 139 YES 387 Remove jumper wire from plug P1225 (5) and reconnect plug at outer wing break. Does FUNCTION display (3) indicate 1.0 or greater and does AC VOLTS display (2) indicate 6? 388 YES Repair ground fault between pin B of receptacle J660 (4) and plug P396 pin B. (See figure 46.) NO 389 Repair ground fault between pin A of receptacle J660 (4) and plug P396 pin A. (See figure 46.) Figure 4-5. Synchrophaser System Malfunction (Sheet 133) 61-20-00 4-148 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 134) 61-20-00 Change 1 4-149 TO 1C-130H-2-61FI-00-1 FROM SHT 133 390 Remove jumper wire from plug P396 (1) but do not reconnect plug. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? YES TO SHT 137 NO 391 Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) Prop 1 4 Wire No. 1K95E20 4K95E20 394 Repair ground fault on specified wire. (See figure 4-6 or 4-7.) YES TB Term 2 8 Prop 1 4 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? Wire No. 1K95E20 1K95E20 NO 392 393 Disconnect remaining wires from specified terminal board TB105AG (4) terminal. Prop 1 4 TB Term 2 8 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO YES a. Reconnect all wires to terminal board TB105AG (4). b. Gain access to and disconnect plug P1225 (6) at outer wing break. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? 395 NO Repair ground fault between plug P1225 pin A and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 1 4 TB Term 2 8 YES 396 Repair ground fault between pin A of receptacle J660 (7) and plug P396 pin A. (See figure 4-6 or 4-7.) 397 Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle PB2576A (5). (See figure 4-6 or 4-7.) Prop 1 4 TB Term 2 8 Figure 4-5. Synchrophaser System Malfunction (Sheet 135) 61-20-00 4-150 Change 1 Rcpt Pin 34 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 136) 61-20-00 Change 1 4-151 TO 1C-130H-2-61FI-00-1 FROM SHT 135 398 a. Reinstall jumper wire between pins A and B of plug P396 (1). b. Gain access to terminal board TB105AG (4) and disconnect specified wire from specified terminal. (Leave remaining two wires securely attached.) Prop 1 4 Wire No. 1K97E20 4K97E20 401 YES TB Term 1 7 Remove jumper wire. Repair ground fault on specified wire. (See figure 46 or 4-7.) Prop 1 4 Wire No. 1K97E20 1K97E20 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO 399 402 Disconnect remaining wires from specified terminal board TB105AG (4) terminal. Prop 1 4 TB Term 1 7 YES Remove jumper wire. Repair ground fault between specified terminal board TB105AG terminal and related pin of receptacle P-B2576A (5). (See figure 4-6 or 4-7.) Prop 1 4 Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? TB Term 1 7 Rcpt Pin 20 31 NO 400 403 a. Remove jumper wire from plug P396 (1) but do not reconnect plug. b. Gain access to and disconnect plug P1225 (6) at outer wing break. c. Install jumper wire between plug P1225 (6) pins A and B. Does FUNCTION display (2) indicate 1.0 or greater and does AC VOLTS display (3) indicate 6? NO Remove jumper wire. Repair ground fault between plug P1225 pin B and related terminal board TB105AG terminal. (See figure 4-6 or 4-7.) Prop 1 4 TB Term 1 7 YES 404 Remove jumper wire. Repair ground fault between pin B of receptacle J660 (7) and plug P396 pin B. (See figure 4-6 or 4-7.) Figure 4-5. Synchrophaser System Malfunction (Sheet 137) 61-20-00 4-152 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 138) 61-20-00 Change 1 4-153 TO 1C-130H-2-61FI-00-1 FROM SHT 133 406 405 Remove jumper wire from plug P1225 (4) but do not reconnect plug. Does FUNCTION display (1) indicate 1.0 or greater and does AC VOLTS display (2) indicate 6? NO YES Repair ground fault between plug P1225 pin B and related pin of receptacle P-B2576A (3). (See figure 4-6.) Prop 1 4 Rcpt Pin 20 31 407 Repair ground fault between plug P1225 pin A and related pin of receptacle P-B2576A (3). (See figure 4-6.) Prop 1 4 Figure 4-5. Synchrophaser System Malfunction (Sheet 139) 61-20-00 4-154 Change 1 Rcpt Pin 34 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 140) 61-20-00 Change 1 4-155 TO 1C-130H-2-61FI-00-1 FROM SHT 89 OR 109 408 a. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (1,2). b. Install synchrophaser (4) in rack, ensuring it seats in junction box connectors (3). Secure synchrophaser with locking clamps. c. Close PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers (1,2). d. Place FUNCTION SELECT switch (6) to DCV. e. Place TEST SELECT switch (5) to 2. Does FUNCTION display (7) indicate 11 to 14 volts? (Feedback pot V supply) Prop 1 2 3 4 411 NO Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. Sync Rcpt Pins P-B2576A-8, P-B2576A-30 P-A2576A-3, P-B2576A-30 P-A2576A-4, P-B2576A-30 P-B2576A-17, P-B2576A-30 YES 409 Place TEST SELECT switch (5) to 3. Does FUNCTION display (7) indicate -11 to -14 volts? (Feedback pot -V supply) 412 NO Prop 1 2 3 4 Sync Rcpt Pins P-B2576A-16, P-B2576A-30 P-A2576A-5, P-B2576A-30 P-A2576A-6, P-B2576A-30 P-B2576A-26, P-B2576A-30 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES 410 Place TEST SELECT switch (5) to 4. Does FUNCTION display (7) indicate -11 to -15 volts? (Anticipator pot -V supply) 413 NO Prop 1 2 3 4 Sync Rcpt Pins P-B2576A-27, P-B2576A-30 P-A2576A-7, P-B2576A-30 P-A2576A-13, P-B2576A-30 P-B2576A-36, P-B2576A-30 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. YES TO SHT 143 NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 141) 61-20-00 4-156 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 142) 61-20-00 Change 1 4-157 TO 1C-130H-2-61FI-00-1 FROM SHT 141 414 a. Place TEST SELECT switch (4) to 5. b. Move throttle (5) to TAKE OFF. Does FUNCTION display (1) indicate 0 to -3 volts? (Anticipator pot output in T/O pos) Prop 1 2 3 4 417 NO Sync Rcpt Pins P-B2576A-13, P-B2576A-30 P-B2576A-32, P-B2576A-30 P-B2576A-35, P-B2576A-30 P-B2576A-33, P-B2576A-30 Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. YES 415 Move throttle (5) to FLIGHT IDLE/FLT IDLE. Does FUNCTION display (1) indicate -8.5 to -12 volts? (Anticipator pot output) Prop 1 2 3 4 418 NO Sync Rcpt Pins P-B2576A-13, P-B2576A-30 P-B2576A-32, P-B2576A-30 P-B2576A-35, P-B2576A-30 P-B2576A-33, P-B2576A-30 Replace valve housing assembly in accordance with TO 1C130H-2-61JG-20-1, 61-20-02. YES 416 a. Rapidly advance throttles (5) to TAKE OFF. b. Place PROP CHANNEL SELECT switch (3) to next highest or lowest position. c. Return PROP CHANNEL SELECT switch (3) to previous position and record the indication in AC VOLTS display (2). d. Rapidly retard throttles (5) to FLIGHT/FLT IDLE and note indication in AC VOLTS display (2). Is the difference in the two indications at least 2 volts? (Speed bias control winding) Prop 1 2 3 4 419 NO Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. Sync Rcpt Pins P-B2576A-5, P-B2576A-3 P-A2576A-34, P-A2576A-45 P-B2576A-14, P-B2576A-6 P-A2576A-24, P-B2576A-19 YES TO SHT 145 Figure 4-5. Synchrophaser System Malfunction (Sheet 143) 61-20-00 4-158 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 144) 61-20-00 Change 1 4-159 TO 1C-130H-2-61FI-00-1 FROM SHT 143 420 Place TEST SELECT switch (3) to 6. Does AC VOLTS display (2) indicate 90 to 130 volts? (Speed bias ref winding) Prop 1 2 3 4 422 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. NO Sync Rcpt Pins P-B2576A-39, P-B2576A-30 P-A2576A-41, P-B2576A-30 P-A2576A-42, P-B2576A-30 P-B2576A-38, P-B2576A-30 YES 421 a. Start engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10. b. Place FUNCTION SELECT switch (4) to TACH RPM %. Does FUNCTION display (1) indicate 99.8 to 100.2? (Tach gen output) Prop 1 2 3 4 NO TO SHT 147 Sync Rcpt Pins P-B2576A-15, P-B2576A-24 P-B2576A-44, P-B2576A-42 P-B2576A-4, P-B2576A-2 P-B2576A-45, P-B2576A-43 YES TO SHT 149 Figure 4-5. Synchrophaser System Malfunction (Sheet 145) 61-20-00 4-160 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 146) 61-20-00 Change 1 4-161 TO 1C-130H-2-61FI-00-1 FROM SHT 1 OR 145 423 Is there a flashing 6 in FUCTION display (1)? 425 Place FUNCTION SELECT switch (2) to PROP RPM %. Does RPM difference between TACH RPM % indication and PROP RPM % indication in FUNCTION display (1) exceed 1 percent? NO YES 426 YES Fault is in tachometer system. Go to TO 1C-130H-270FI-00-1-1 and continue troubleshooting. NO 427 Adjust propeller mechanical governing speed in accordance with TO 1C-130H-261JG-10-1, 61-10-03. 424 a. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10. b. As applicable, remove propeller synchrophaser in accordance with TO 1C-130H-261JG-20-1, 61-20-13, and/or remove junction box from synchrophaser rack. Is there continuity between specified pins of receptacle P-B2576A (3) and related terminals of terminal board TB1C (4)? Prop Rcpt Pin TB Term 24 1 15 2 44 3 42 4 4 5 2 6 45 7 43 8 1 2 3 4 Test Points 10 9 12 11 10 9 12 11 10 9 12 11 10 9 12 11 428 YES Fault is in tachometer system. Go to TO 1C-130H-270FI-00-1-1 and continue troubleshooting. NO 429 Repair applicable open circuit. (See figure 4-6 or 4-7.) NOTE See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 147) 61-20-00 4-162 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 148) 61-20-00 Change 1 4-163 TO 1C-130H-2-61FI-00-1 FROM SHT 145 434 430 Does AC VOLTS display (3) indicate 17 to 30? NO Fault is in tachometer system. Go to TO 1C-130H-2-70FI-00-11 and continue troubleshooting. YES 431 Place FUNCTION SELECT switch (5) to PROP RPM %. Does FUNCTION display (1) indicate 99.8 to 100.2? (Pulse gen output) Prop 1 2 3 4 435 Adjust clearance between pulse generator and permanent magnet in accordance with TO 1C130H-2-61JG-20-1, 61-20-10. NO Sync Rcpt Pins P-B2576A-34, P-B2576A-20 P-A2576A-37, P-A2576A-28 P-A2576A-36, P-A2576A-29 P-B2576A-1, P-B2576A-31 YES 432 Does AC VOLTS display (3) indicate 1.2 to 5.0 and is - PULSE POLARITY indicator light (2) on? YES NO 433 Is the - PULSE POLARITY indicator light (2) on? 436 YES Replace permanent magnet in accordance with TO 1C-130H2-61JG-20-1, 61-20-10. NO TO SHT 151 437 Polarity of pulse generator (4) is reversed. Check pulse generator for reversed wiring or improper magnet orientation and repair as required. Figure 4-5. Synchrophaser System Malfunction (Sheet 149) 61-20-00 4-164 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 150) 61-20-00 Change 1 4-165 TO 1C-130H-2-61FI-00-1 FROM SHT 149 438 a. Place FUNCTION SELECT switch (5) to DCV. b. Place TEST SELECT switch (4) to 13. Does FUNCTION display (1) indicate between -1.2 and -5.0 volts? (Pulse gen output) Prop 1 2 3 4 440 NO Sync Rcpt Pins P-B2576A-34, P-B2576A-20 P-A2576A-37, P-A2576A-28 P-A2576A-36, P-A2576A-29 P-B2576A-1, P-B2576A-31 Replace pulse generator in accordance with TO 1C-130H-261JG-20-1, 61-20-10. YES 439 a. Place TEST SELECT switch (4) to 14. b. Record voltage indication in AC VOLTS display (2) for propeller under test. c. Place propeller governor control switch (6) to MECH GOV/MECH. d. Place applicable SPEED DERIVATIVE switch (3) to OUT. e. Place propeller governor control switch (6) to NORMAL/NORM. f. Record voltage indication in AC VOLTS display (2). g. Compare the indications of steps b and f. Are the values the same? (Tach gen output) Prop 1 2 3 4 441 NO Fault is in tachometer system. Go to TO 1C-130H-2-70FI-00-11 and continue troubleshooting. Sync Rcpt Pins P-B2576A-15, P-B2576A-24 P-B2576A-44, P-B2576A-42 P-B2576A-4, P-B2576A-2 P-B2576A-45, P-B2576A-43 YES 442 Replace propeller synchrophaser in accordance with TO 1C-130H-2-61JG-20-1, 6120-13. NOTE 1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024. 2 Airplanes AF92-0547 through AF92-2104 and AF92-3281 and up. Figure 4-5. Synchrophaser System Malfunction (Sheet 151) 61-20-00 4-166 Change 1 TO 1C-130H-2-61FI-00-1 Figure 4-5. Synchrophaser System Malfunction (Sheet 152) Change 1 61-20-00 4-167/(4-168 blank) TO 1C-130H-2-61FI-00-1 Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 1 of 4) Change 1 61-20-00 F4-6 4-169/(4-170 blank) TO 1C-130H-2-61FI-00-1 Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 2) Change 1 61-20-00 F4-6 4-171/(4-172 blank) TO 1C-130H-2-61FI-00-1 Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 3) Change 1 61-20-00 F4-6 4-173/(4-174 blank) TO 1C-130H-2-61FI-00-1 Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024) (Sheet 4) Change 1 61-20-00 F4-6 4-175/(4-176 blank) TO 1C-130H-2-61FI-00-1 Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 1 of 5) Change 1 61-20-00 F4-7 4-177/(4-178 blank) TO 1C-130H-2-61FI-00-1 Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 2) Change 1 61-20-00 F4-7 4-179/(4-180 blank) TO 1C-130H-2-61FI-00-1 Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 3) Change 1 61-20-00 F4-7 4-181/(4-182 blank) TO 1C-130H-2-61FI-00-1 Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 4) Change 1 61-20-00 F4-7 4-183/(4-184 blank) TO 1C-130H-2-61FI-00-1 Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) (Sheet 5) Change 1 61-20-00 F4-7 4-185/(4-186 blank) TO 1C-130H-2-61FI-00-1 Figure 4-8. Synchrophaser System Simplified Electrical Schematic Diagram Change 1 61-20-00 F4-8 4-187/(4-188 blank) TO 1C-130H-2-61FI-00-1 Figure 4-9. In-line Disconnects Location Diagram (Airplanes Prior to AF92-1094 and AF92-3021 Through AF92-3024) Change 1 61-20-00 F4-9 4-189/(4-190 blank) TO 1C-130H-2-61FI-00-1 Figure 4-10. In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095, AF92-2104, and AF93-1036 and Up) Change 1 61-20-00 F4-10 4-191/(4-192 blank)