HEAVY INDUSTRIES CO., LTD. We build a better future C O N T E N T S 3 4 5 6 7 15 17 17 19 20 21 35 Description Applications Selection Guide Arc-Quenching System Types & Ratings Construction & Operations Current Carrying Capacity Standard Accessories Service Life Optional Accessories Dimensions Schematic Diagrams Description HYUNDAI’s HAF & HVF series vacuum circuit breakers are three-pole units designed for use in medium voltage indoor switchgears. The breakers, including vacuum interrupters, are manufactured and fully tested according to IEC standards and other related standards by HYUNDAI in ISO 9001 certified facilities. 7.2 /12 kV, up to 50 kA, up to 3150 A. 15 kV, up to 40 kA, up to 3150 A. 24 kV, up to 40 kA, up to 3150 A. 38 kV, 31.5 kA, up to 3000 A. Based on the advanced vacuum principle, the breakers retain high dielectric strength with only a small contact gap and have a greatly extended service life with maintenance-free features. Rugged in construction with a minimum of moving parts, the HYUNDAI HAF & HVF vacuum circuit breaker operating mechanism features reduced maintenance requirements, providing a long life expectancy of 30,000 operations. Because of the small amount of contact erosion, contact life is increased to 20,000 operations for the rated normal current. Maintenance-free The circuit breakers require little maintenance. In fact, only the parts subject to normal wear and aging must be serviced to ensure fully reliable operation. This involves simple jobs carried out by the customerœ s personnel with short servicing times and corresponding downtimes and also long operation Fig. 1 HAF vacuum circuit breaker (7.2 kV 40 kA 1250 A) periods between servicing. Maintenance is confined to lubricating the operating mechanism. The vacuum interrupters and their supports need not be serviced. No contact degradation Contact resistance is not effected significantly by switching operations and remains constant with the help of applied contact pressure. Additionally, the contacts cannot be oxidized. Moisture and contamination residues cannot form on contacts within the hermetically sealed vacuum interrupter. As a result, contacts remain metallically clean, and dielectric strength at the open contact gap is kept in good condition. Fig. 2 HVF vacuum circuit breaker (12 kV 40 kA 1250 A) Vacuum Circuit Breaker Greatly extended service lifetime HAF / HVF 03 Applications Applicable standards HYUNDAI HAF & HVF vacuum circuit breakers fully meet all requirements of IEC publication 60056, and also of BS 5311, VDE 0670, ANSI C37 and ESB 150 for some types. Rapid load transfer, synchronizing & operating duty Switching unloaded transformers With its consistent short closing and opening times, the HYUNDAI HAF & HVF series is especially beneficial in load transfer from one circuit to another without interruption of service. This high-speed operation synchronizes the systems so that they are parallel at the moment of contact closure. According to the relevant standards and breaker types, tests were carried out for the following operating duties: CO-15 S-CO O-3 min-CO-3 min-CO O-0.3 S-CO-3 min-CO (for auto-reclosing) Switching of overhead transmission lines and cables The relatively small capacitive currents of the overhead transmission lines and cables under noload are safely interrupted without reignition and thus without overvoltage development. Switching of capacitors Vacuum Circuit Breaker The vacuum circuit breakers are particularly suitable for switching capacitive circuits. They are capable of switching capacitors up to the highest bank ratings without restrike and thus without overvoltages occurring. Capacitive currents of up to 400 A can generally be interrupted. 04 HAF / HVF When capacitors are connected in parallel, currents which have the same level as short-circuit currents can occur which, due to their high rate of rise, can cause damage to the system components. Making currents up to a peak value of 10 kA is permissible. By using special contact materials, the chopping current of the vacuum circuit breakers is only 4 A to 5 A. This means that no dangerous overvoltages arise when unloaded transformers are disconnected. Switching of motors HYUNDAI HAF & HVF vacuum circuit breakers can be used economically for controlling motors with their high number of switching operations at rated normal currents in conjunction with high-voltage motors. If small high-voltage motors are shut down during start-up, switching surge may occur. This affects high-voltage motors with a starting current of up to 600 A. The level of these overvoltages can be reduced to safe values by means of surge limiters. Interruption of short-circuit currents with very high rate of rise of TRV The faults immediately behind transformers, generators, or current-limiting chokes may cause full short-circuit current development. The rate of rise of transient recovery voltage is predictable up to 10 kV/ Ѹ s or even higher when fault occurs behind chokes. This hostile condition also can be easily handled by the vacuum circuit breakers. Fig. 3 HAF vacuum circuit breaker Selection Guide HAF Type HAFӊ ӊ ӊ ӊ ӊ ڹ Rated Voltage (kV) Rated Breaking Current (kA) mpulse Withstand Voltage (kV) 4.75 50 60 7.2 Rated Curent (A) 630 1072 1074 1041 1042 1044 31.5 1051 1052 1054 60 40 1162 1172 3150 1077 1166 1167 1174 1177 IEC 60056 1544 31.5 1751 1752 1754 1756 1762 1764 1766 1767 2344 1776 2346 1777 2341 1772 2342 2351 2352 2354 2356 2362 2364 2366 7.5 31.5 95 12.5 16 125 20 25 6111 6121 6112 6122 6131 6132 6141 6142 Previous Type No. ANSI C37 IEC 60056 ESB 150 1542 40 Applied Standard 3AF104 IEC 60056 1056 1541 40 24 1164 2500 25 50 25 15 2000 25 50 12 1250 3AF105 3AF117 3AF154 3AF175 3AF176 IEC 60056 3AF177 3AF234 3AF235 2367 IEC 60056 ANSI C37 3AF236 3AF611 3AF612 IEC 60056 6134 6144 3AF116 3AF613 IEC 60056 ESB 150 6146 3AF614 HVF Type HVFӊ ӊ ӊ ӊ ڹ Rated Breaking Current (kA) Impulse Withstand Voltage (kV) 25 7.2 31.5 60 Rated Curent (A) 630 1250 2000 1041 1042 1044 1051 1052 1054 1062 1064 2041 2042 2044 2051 2052 2054 2062 2064 2067 2072 2074 2077 40 25 12 75 31.5 40 75 (95 ) 50 12.5 24 25 125 31.5 40 38 31.5 40 150 150 (170 ) 2500 3150 1067 2056 6011 6012 6041 6042 6044 6052 6054 6062 6064 6067 7052 7054 7057 7062 Applied Standard IEC60056 6056 ANSI C37 Type no. suffix in the squareŔӁŕshall be listed as shown in the line of rated current. Type test report of 3AF type VCB which has been tested with previous type no. is still valid for HAF type. Impulse withstand voltage inŔŕis available on request. Vacuum Circuit Breaker Rated Voltage (kV) HAF / HVF 05 Arc-Quenching System A metal-vapor arc discharge in the vacuum is initiated by the current to be interrupted as the contacts open. A current flows through this metal-vapor plasma until the next zero transition. The arc extinguishes in the vicinity of the current zero and the conductive metal-vapor condenses within a few microseconds on the metal surfaces. As a result, the dielectric strength in the contact gap is rapidly rebuilt. 1 2 3 4 1. End flange The rapid build-up of the dielectric strength at the contact gap enables the arc to be safely extinguished even if contact separation takes place shortly before a current zero transition. The maximum arcing time for the last pole to clear is therefore only up to 15 ms. 2. Ceramic insulator 5 3. Contact base 6 4. Contact 7 5. Bellows 6. Current carrying path The metal vapor arc discharge can only be maintained if a certain minimum current flows. A current that does not attain this level can be chopped prior to current zero. 7. Guide bearing Fig. 4 Vacuum interrupter This chopping current must be kept to a minimum in order to prevent build-up of unduly high overvoltages when inductive circuits are switched. The use of a special contact material of sintered CrCu ensures that current chopping is limited to 4-5 A. The geometry and size of the contact are designed differently according to breaking current and interrupter type. Radial magnetic field contact The arc is constricted when large currents of more than 10 kA are interrupted. To prevent local overheating of the contacts from the constricted arc, they are designed so that the arc does not stand still on one point of the contact surface. The radial magnetic field caused by contact geometry keeps it travelling around the arcing ring of the contact piece. Fig. 5 Arc duration of various mediums Vacuum Circuit Breaker Axial magnetic field contact Axial magnetic field causes the arc not to be constricted even at high current value. Therefore, the stress on the disc-shaped contact surfaces is uniform and any melting is avoided. The arc for all conventional arc-quenching methods must be cooled even before the contacts have reached the minimum quenching distance and before the arc energy. The arc drawn in the vacuum breaker, on the other hand, is not cooled since the metal vapor plasma is highly conductive and the resulting arc voltage only attains values between 20 V and 200 V. Fig. 6 Radial magnetic field contact arc [Table 1] Arc voltage of various CB types. For this reason and because of short arcing times, the arc energy developed in the breaker is very small. This also accounts for the long electrical life of the vacuum breakers. 06 HAF / HVF Vacuum - Circuit Breaker: : 20 ~ 200 V SF6 - Circuit Breaker Min. Oil - Circuit Breaker : 500 ~ 1000 V : 1500 ~ 3000 V Air - Circuit Breaker : 1500 ~ 3000 V Types & Ratings Ordering form for HAF Type Please stipulate the complete ordering form as shown in below table. Special design, which is not identified in the ordering form, shall be informed in advance. HAF Ӂ Ӂ Ӂ Ӂ Ӂ *I[QKWZLMZVW[]NNQ` *ZMISMZ\aXMVW Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ ƅ ƅ ɱ ɲ ɳ ɴ ɵ ɶ 1st order no. suffix (type of mounting). X E F Fixed breaker Draw-out breaker with E-type cradle (without shutter and nonmetallic partition) Draw-out breaker with F-type cradle (with shutter and nonmetallic partition) 2nd order no. suffix (control voltage for motor). ̗ DC24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V ̟ AC220 V 3rd order no. suffix (control voltage for closing solenoid). ̗ DC24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V ̟ AC220 V 4th order no. suffix (control voltage for trip solenoid). ̗ DC24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V ̟ AC220 V 5th order no. suffix (aux. contacts & control jack). A B C D X 4NO+4NC & Control Jack mounted on breaker body 7NO+7NC & Control Jack mounted on breaker body 4NO+4NC & Control Jack leaded out from breaker body with lead cable of 0.8 m 10NO+10NC & Control Jack leaded out from breaker body with lead cable of 0.8 m Without control jack 6th order no. suffix (position switch & others). 0 2 L 0 5 Z 2nd shunt release (Ӂ: order no. for control voltage as shown below) Under voltage release (Ӂ: order no. for control voltage as shown below) Lockout relay (Ӂ: order no. for control voltage as shown below) Varistor module (Ӂ: order no. for varistor) Cam for position switch Position switch Electrical local closing Cut-out switch Opening time 50 ms required Special design or accessories ż Order no. for control voltage of 6th order no. suffix. ̗ DC 24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V 60 Hz ̟ AC220 V 60 Hz A AC110 V 50 Hz C AC220 V 50 Hz ż Detailed outline drawings will be submitted upon request. Vacuum Circuit Breaker R U L V P P E C T Z HAF / HVF 07 Types & Ratings HAF VCB - 4.76/7.2 kV Application standard Type No. HAF 107Ӂ - 3 HAF 104Ӂ - 4 ANSI C37 Rated voltage (kV) HAF 105Ӂ - 4 IEC60056 50 / 60 2 1200 1 630 1 630 2 1250/1200 2 1200 4 2000 2 1250 2 1250 4 2000 6 2500 7 3000 4 2000 4 2000 6 2500 7 3150 6 2500 7 3150/3000 Rated short-circuit breaking current (kA) 50 25 31.5 40 50 Rated short-circuit making current (kA) 130 65 82 104 130 Short-time withstand current for 3 sec 50 25 31.5 40 50 Operating duty CO-15 s-CO Power-frequency withstand voltage (kV, 1 min) 19 CO-15 s-CO O-0.3 s-CO-3 min-CO 20 60 Closing time (ms) 60 (50 ) 75 (50 ) Opening time (ms) 50 60 (50 ) Breaking time (cycles) Closing Operation 5 System Motor Spring Stored Energy Supply voltage(V) DC 48, 60, 110, 125 / AC 110, 125, 220 Current (A) Refer to Table 2 Tripping system Closing & Tripping Supply voltage (V) Control Current (A) Operating Mechanical operation life Electrical operation (times) Shunt Trip DC 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 10,000 30,000 Weight of breaker (Main body) 10,000 Refer to Table 3 4NO + 4NC (Max. 10NO + 10NC + 1W) Auxiliary contacts Vacuum Circuit Breaker IEC60056 /ESB150 7.2 4.76 Impulse withstand voltage (kV, 1.2 x 50Ѹs) 08 HAF / HVF HAF 117Ӂ - 3 IEC60056 Frequency (Hz) Rated current (A) HAF 116Ӂ - 3 2 160 1 99 1 100 2 135 2 160 4 160 2 99 2 100 4 135 6 160 7 170 4 115 4 115 6 135 7 160 6 125 7 135 Type number in the squareŔӁŕshall be listed as shown in the line for the rated current. Closing or Opening Time of 50 ms is available on request. Types & Ratings HAF VCB -12 kV HAF 154Ӂ - 4 HAF 175Ӂ - 4 HAF 176Ӂ - 3 IEC60056 Type No. Rated voltage (kV) 12 Frequency (Hz) 50 / 60 Rated current (A) HAF 177Ӂ - 3 1 630 1 630 2 1250 2 1250 2 1250 2 1250 4 2000 6 2500 4 2000 4 2000 6 2500 7 3150 6 2500 7 3150 Rated short-circuit breaking current (kA) 25 31.5 40 50 Rated short-circuit making current (kA) 65 82 104 130 Short-time withstand current for 3 sec 25 31.5 40 50 Operating duty O-0.3s-CO-3 min-CO CO-15s-CO Power-frequency withstand voltage (kV, 1 min) 28 Impulse withstand voltage kV, 1.2 x 50Ѹs) 75 Closing time (ms) 75(50 ) Opening time (ms) 60(50 ) Breaking time (cycles) 5 System Closing Supply voltage (V) Operation Current (A) Motor Spring Stored Energy Closing & Tripping Control DC 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Tripping system Shunt Trip Supply voltage (V) DC 48, 60, 110, 125, 220 / AC 110, 125, 220 Current (A) Refer to Table 2 Operating Mechanical operation life Electrical operation (times) Refer to Table 3 Auxiliary contacts 4NO + 4NC (Max. 10NO + 10NC + 1W) Weight of breaker (Main-body) 30,000 10,000 1 100 1 108 2 135 2 160 2 100 2 108 4 135 6 160 4 117 4 124 6 135 7 160 6 125 7 135 Type number in the squareŔӁŕshall be listed as shown in the line for the rated current. Closing or Opening Time of 50 ms is available on request. Vacuum Circuit Breaker Application standard HAF / HVF 09 Types & Ratings HAF VCB - 15/24/25.8 kV Type No. HAF 234Ӂ - 4 HAF 235Ӂ - 4 HAF 236Ӂ - 3 HAF 611Ӂ - 4 HAF 612Ӂ - 4 HAF 613Ӂ - 4 HAF 614Ӂ - 4 Application standard IEC60056 / ANSI C 37 IEC60056 Rated voltage (kV) 24 / 25.8 50 / 60 2 1250/1200 1 1 630 1 630 2 1250 2 1250 4 2000 4 2000 4 2000 6 2500 6 2500 6 2500 7 3150/3000 630 2 1250 1 630 2 1250 1 630 1 630/600 2 1250 2 1250/1200 4 2000 4 2000 6 2500 25 31.5 40 12.5 16 20 25 Rated short-circuit making current (kA) 65 82 104 32.5 41.6 52 65 Short-time withstand current for 3 sec 25 31.5 40 12.5 16 20 25 O-0.3 s-CO-3 min-CO CO-15 s-CO O-0.3 s-CO-3 min-CO Power-frequency withstand voltage (kV, 1 min) 36 50 Impulse withstand voltage (kV, 1.2 x 50Ѹs) 95 125 Closing time (ms) 75(50 ) Opening time (ms) 60(50 ) Breaking time (cycles) 5 System Closing Supply voltage (V) Operation Current (A) Motor Spring Stored Energy Closing & Tripping Control Vacuum Circuit Breaker 24 Rated short-circuit breaking current (kA) Operating duty 10 HAF / HVF IEC60056 / ESB150 15 Frequency (Hz) Rated current (A) IEC60056 DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Tripping system Shunt Trip Supply voltage (V) DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Current (A) Refer to Table 2 Operating Mechanical operation life (times) Electrical operation Refer to Table 3 Auxiliary contacts 4NO + 4NC (Max. 10NO + 10NC + 1W) Weight of breaker (Main body) 30,000 1 109 1 112 2 139 1 100 1 100 1 100 1 115 2 109 2 112 4 139 2 100 2 100 2 100 2 115 4 125 4 128 6 139 4 128 4 131 6 126 6 129 7 139 6 134 Type number in the squareŔӁŕ shall be listed as shown in the line for the rated current. Closing or Opening Time of 50 ms is available on request. Types & Ratings Ordering form for HVF Type Please stipulate the complete ordering form as shown in below table. Special design, which is not identified in the ordering form, shall be informed in advance. HVF Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ Ӂ ƅ ƅ *I[QKWZLMZVW[]NNQ` *ZMISMZ\aXMVW ɱ ɲ ɳ ɴ ɵ ɶ 1st order no. suffix (type of mounting). X E F H G A S S S S Fixed breaker Draw-out breaker with E-type cradle (without shutter and nonmetallic partition) Draw-out breaker with F-type cradle (with shutter and nonmetallic partition) Draw-out breaker with H-type cradle (without shutter and metallic partition, bushing type) Draw-out breaker with G-type cradle (with shutter and metallic partition, bushing type) 2nd order no. suffix (control voltage for motor). ̗ DC24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V ̟ AC220 V 3rd order no. suffix (control voltage for closing solenoid). ̗ DC24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V ̟ AC220 V 4th order no. suffix (control voltage for trip solenoid). ̗ DC24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V ̟ AC220 V 5th order no. suffix (aux. contacts & control jack). A B C D X 4NO+4NC & Control Jack mounted on breaker body 7NO+7NC & Control Jack mounted on breaker body 4NO+4NC & Control Jack leaded out from breaker body with lead cable of 0.8 m 10NO+10NC & Control Jack leaded out from breaker body with lead cable of 0.8 m Without Control Jack 6th order no. suffix (position switch & others). 0 2 L 0 5 Z 2nd shunt release (Ӂ: order no. for control voltage as shown below) Under voltage release (Ӂ: order no. for control voltage as shown below) Lockout relay (Ӂ: order no. for control voltage as shown below) Varistor module (Ӂ: order no. for varistor) Cam for position switch Position switch Electrical local closing Cut-out switch Opening time 50 ms required Special design or accessories ż Order no. for control voltage of 6th order no. suffix. ̗ DC 24 V ̘ DC48 V ̙ DC60 V ̚ DC110 V ̛ DC125 V ̜ DC220 V ̝ AC110 V 60 Hz ̟ AC220 V 60 Hz A AC110 V 50 Hz C AC220 V 50 Hz ż Detailed outline drawings will be submitted upon request. Vacuum Circuit Breaker R U L V P P E C T Z HAF / HVF 11 Types & Ratings HVF VCB - 7.2 kV Type No. HVF 104Ӂ Application standard IEC60056 Rated voltage (kV) 7.2 Frequency (Hz) 50 / 60 Rated current (A) 630 1 630 2 1250 2 1250 2 1250 4 2000 4 2000 4 2000 7 3150 Rated short-circuit breaking current (kA) 25 31.5 40 Rated short-circuit making current (kA) 65 82 104 Short-time withstand current for 3 sec 25 31.5 40 O-0.3 s-CO-3 min-CO CO-15 s-CO Power-frequency withstand voltage (kV, 1 min) 20 withstand voltage (kV, 1.2 x 50Ѹs) 60 Closing time (ms) 75(50 ) Opening time (ms) 60(50 ) Breaking time (cycles) 5 System Closing Supply voltage (V) Operation Current (A) Motor Spring Stored Energy DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Shunt Trip Tripping system Closing & Tripping Supply voltage (V) Control Current (A) Vacuum Circuit Breaker HVF 106Ӂ 1 Operating duty 12 HAF / HVF HVF 105Ӂ DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Operating Mechanical operation life Electrical operation (times) Refer to Table 4 Auxiliary contacts 4NO + 4NC (Max. 10NO + 10NC + 1W) Weight of breaker (Draw-out type without cradle) 30,000 1 150 1 150 2 165 2 160 2 160 4 180 4 180 4 180 7 200 Type number in the squareŔӁŕshall be listed as shown in the line for the rated current. Closing or Opening Time of 50ms is available on request. Types & Ratings HVF VCB - 12 kV HVF 204Ӂ HVF 205Ӂ (HVF 2152) HVF 206Ӂ (HVF 2162) Application standard IEC60056 Rated voltage (kV) 12 Frequency (Hz) 50 / 60 Rated current (A) 1 630 2 1250 4 2000 1 2 4 6 630 1250 2000 2500 HVF 207Ӂ 2 1250 2 1250 4 2000 4 2000 7 3150 7 3150 Rated short-circuit breaking current (kA) 25 31.5 40 50 Rated short-circuit making current (kA) 65 82 104 130 Short-time withstand current for 3 sec 25 31.5 40 50 O-0.3 s-CO-3 min-CO Operating duty CO-15 s-CO Power-frequency withstand voltage (kV, 1 min) 28 Impulse withstand voltage (kV, 1.2 x 50Ѹs) 75 75(95 ) 75(95 ) Closing time (ms) 75(50 ) Opening time (ms) 60(50 ) Breaking time (cycles) 5 System Closing Supply voltage (V) Operation Current (A) Motor Spring Stored Energy DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Shunt Trip Tripping system Closing & Tripping Supply voltage (V) Control Current (A) DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Operating Mechanical operation life Electrical operation (times) 30,000 10,000 Refer to Table 4 4NO + 4NC (Max. 10NO + 10NC + 1W) Auxiliary contacts Weight of breaker (Draw-out type without cradle) 75(95 ) 1 150 2 160 4 180 1 2 4 6 165 165 190 200 Type number in the squareŔӁŕshall be listed as shown in the line for the rated current. This is the type no. for narrow-size VCB. Impulse withstand voltage of 95 kV is available on request. Closing or Opening Time of 50 ms is available on request. 2 165 2 165 4 190 4 190 7 240 7 240 Vacuum Circuit Breaker Type No. HAF / HVF 13 Types & Ratings HVF VCB - 24 kV / 38 kV Type No. HVF 601Ӂ HVF 604Ӂ HVF 605Ӂ HVF 706Ӂ IEC60056 ANSI C37 Rated voltage (kV) 24 38 Rated current (A) 50 / 60 1 630 1 630 2 1250 2 1250 2 1200 2 1250 2 1250 4 2000 4 2000 4 2000 4 2000 6 2500 7 3150 7 3000 2 1200 Rated short-circuit breaking current (kA) 12.5 25 31.5 40 31.5 40 Rated short-circuit making current (kA) 31.5 65 82 104 82 104 Short-time withstand current for 3 sec 12.5 25 31.5 40 31.5 40 Operating duty O-0.3 s-CO-3 min-CO Power-frequency withstand voltage (kV, 1 min) 50 60 80 Impulse withstand voltage (kV, 1.2 x 50Ѹs) 125 150 150(170 ) Closing time (ms) 75(50 ) 75(50 ) Opening time (ms) 60(50 ) 50 Breaking time (cycles) 5 4 System Closing Supply voltage (V) Operation Current (A) Motor Spring Stored Energy DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Tripping system Closing & Tripping Supply voltage (V) Control Current (A) Shunt Trip DC 24, 48, 60, 110, 125, 220 / AC 110, 125, 220 Refer to Table 2 Operating Mechanical operation life Electrical operation (times) 30,000 Weight of breaker (Draw-out type without cradle) 20,000 Refer to Table 4 Auxiliary contacts Vacuum Circuit Breaker HVF 705Ӂ Application standard Frequency (Hz) 14 HAF / HVF HVF 606Ӂ (High insulation) 4NO + 4NC (Max. 10NO + 10NC + 1W) 1 630 1 170 2 170 2 340 2 340 2 165 2 170 4 190 4 365 4 365 4 190 6 270 7 400 7 400 Type number in the squareŔӁŕ shall be listed as shown in the line for the rated current. Impulse withstand voltage of 170 kV is available on request. Closing or Opening Time of 50 ms is available on request. 2 340 Construction & Operations The HYUNDAI HAF & HVF vacuum circuit breaker’s superiority lies in its compact size, weight, and quiet low-vibrating operation, along with its reliability and maintenance-free service. Break poles As shown in Fig. 7 and Fig. 8, the pole parts are mounted on the rear of the mechanism housing by post insulators in the HAF type, and by insulation frames in the HVF type with air-insulated assemblies. Some HAF models are fitted with phase-barriers depending on dielectric requirements. Operating mechanism HAF & HVF circuit breakers have motor-spring stored energy mechanisms of the same design. They consist of the spring-charging mechanism, closing and trip spring, motor, solenoids, auxiliary switches, spring-charged signal, and on/off indicator, as in the standard version. Depending on the intended switch functions, the operating mechanism can be supplemented by two releases: a lockout, a cut-out switch, a limit switch 41: Vacuum Interrupter 43: Upper Pole Support 44: Lower Pole Support 46: Upper Insulator 48: Insulated Coupler 51: Strut for closing the spring-charged signal, electrical local closing, and longer auxiliary switch. The released closing spring is automatically recharged by the motor and capable of the switching sequencesŔopen-close-openŕ, which is required when unsuccessful auto-reclosing operation is attempted. The vacuum interrupter is mounted rigidly in the insulation frame and supports so that it can withstand forces arising from switching operation and contact pressure. When closed, the necessary contact pressure is established by the contact pressure spring and the atmospheric pressure. The contact pressure spring automatically compensates for the arc erosion, which is very small. 41: Vacuum Interrupter 42 : Upper Contact 45 : Flexible Terminal 45.3: Lower Terminal 49: Spring Cap 57: Lower Support Fig. 8 Pole parts of HVF vacuum circuit breaker. 10: Housing Box 11: Gear Box 12: Closing Spring 13: Trip Spring 14: Link 15: Closing Bar 16: Breaker Shaft 17: Dash Pot 18: Counter 19: On / Off Indicator 20: Spring Charged Indicator 21: Closing Button 22: Trip Button 23: Name Plate 24: Manual Charging Operation Hole 31: Motor 32: Closing Solenoid 33: Trip Solenoid 34: Limit Switch 35: Anti-Pumping Contactor 36: Auxiliary Switch ! Fig. 9 Operating mechanism for HAF & HVF vacuum circuit breaker. Vacuum Circuit Breaker Fig. 7 Pole parts of HAF vacuum circuit breaker HAF / HVF 15 Construction & Operations Type of mounting In the standard version, fixed type and several kinds of draw-out type breakers are available. The standard version of draw-out type breakers is equipped with the drawable truck, mechanical interlock and main-circuit disconnecting unit. In addition, three kinds of draw-out units can be supplied for the mounting of the breaker in the switchgear: Ւ E-type: without shutter and nonmetallic partition. Ւ F-type: with shutter and nonmetallic partition. Ւ H-type: without shutter and metallic partition. (bushing type) Ւ G-type: with shutter and metallic partition. (bushing type) Motor drive The motor used for charging the closing spring operates in short-time duty. The current consumption, as shown in table 2, is the maximum value during operation. The inrush current may be disregarded since it lasts for only a very brief period. Fig.10 HVF VCB with G type draw-out unit. Auxiliary contacts & connector for secondary connection The following versions are available: Ւ 4NO+4NC & wired connector which is mounted on breaker body (A type). Ւ 4NO+4NC & wired connector which is leaded out from breaker body with lead cable of 0.8 m (C type). Ւ 7NO+7NC & wired connector which is mounted on breaker body (B type). Ւ 10NO+10NC & which is leaded out from breaker body Solenoids with lead cable of 0.8m (D type). Solenoids transfer the commands which are inputted remotely to the circuit breaker latching mechanism, and thus close or open the device. Ւ Auto Jack (X type). Rating of auxiliary contacts Ւ Operating voltage: Max. 250 V AC, DC The closing solenoid unlatches the charged closing spring, and thus closes the circuit breaker electronically. The opening solenoid (shunt release) unlatches the opening and contact pressure springs, and thus opens the breaker. The current consumption, as shown in the Table 2, is the maximum value during operation. Ւ Continuous thermal current: 10 A Ւ Making current: 30 A Ւ Switching capacity: 2A at DC220 V, T=20 ms [Table 2] Current consumption & operating voltage of the motor & solenoids. Vacuum Circuit Breaker Rated voltage 16 HAF / HVF Current consumption (A) Motor Closing solenoid Trip solenoid DC 24 21 4 4 DC 48 10.5 2.7 2.7 DC 60 8 1.7 1.7 DC 110 4.5 1.3 1.3(2.0 ) DC 125 4.5 1.5 1.5(2.0 ) DC 220 2.3 0.65 0.65 AC 110 6.4 1.3 1.3 AC 220 3.2 0.65 0.65 When adopted trip time 50 ms solenoid Operating voltage For motor: 85~110ʽ of rated voltage For closing control: 85~110ʽ of rated voltage For trip control: 70~110ʽ of DC rated voltage For trip control: 85~110ʽ of AC rated voltage Current Carrying Capacity H YUNDAI vacuum circuit breakers may be operated at ambient temperatures between -25 ŭ and +40ŭ. 3150A The rated normal currents listed in Table 4 were determined according to IEC standards at an ambient temperature of 40ŭ. 2500A 2000A If the breaker is operated at a different temperature, a correction of the operating current must be considered. 1600A 1250A Fig.13 shows appropriate operating currents at different ambient temperatures. 630A The diagram, however, is applied only to open-type switchgears. Thus, when a metal enclosed switchgear is used, load currents must be reduced accordingly. Fig. 13 Vacuum circuit breaker, load characteristics. Operating handle for HAF & HVF type Draw-out handle for HVF(GS, HS) type Draw-out handle for HVF(ES, FS) type Vacuum Circuit Breaker Standard Accessories HAF / HVF 17 Service Life H YUNDAI vacuum circuit breaker needs minimum maintenance due to the simple operating mechanism and robust construction. Vacuum Circuit Breaker shall be maintained periodically to ensure the perfect performance during mechanical and/or electrical lifetime. Please refer to the Instruction Manual for the detailed information. Fig. 11-2 Fig. 11-1 Fig. 11 Permissible operating numbers as a function of breaking current Vacuum Circuit Breaker [Table 3] Determination of load characteristic numbers for HAF vacuum circuit breakers. 18 HAF / HVF Rated voltage kV Rated short-circuit breaking current kA Curve number 4.76, 7.2 25 31.5 12 40 50 25 31.5 15 40 50 6 630 A 1 2 1 3 1250 A 1 2 4 6 1 3 7 2000 A 1 2 4 6 1 3 7 3 4 6 3 7 6 5 6 7 6 2500 A 3150 A 25 31.5 1 3 1 1 24 40 12.5 3 7 3 7 3 7 7 16 20 25 8 9 10 11 8 9 10 11 10 11 11 Service Life Fig. 11-4 Fig. 11-3 Fig. 11 Permissible operating numbers as a function of breaking current [Table 4] Determination of load characteristics numbers for HVF vacuum circuit breakers. kV Rated short-circuit breaking current kA 25 31.5 630 A 1 2 1250 A 1 2 2000 A 1 2 Curve number 12 24 38 25 31.5 1 14 7 1 14 5 6 7 1 14 5 6 13 14 40 40 50 2500 A 7 5 6 3150 A 7 5 6 12.5 25 12 13 12 31.5 31.5 40 13 14 14 14 13 14 14 14 14 Vacuum Circuit Breaker 7.2 Rated voltage HAF / HVF 19 Optional Accessories 2nd shunt release with attachment 2nd shunt releases are used to open the circuit breaker automatically with appropriate protective relays or by deliberate electrical or mechanical action. They are designed for connection to external voltage (AC or DC); however, in special cases they may also be connected to voltage transformers. Undervoltage release with attachment Undervoltage releases are used to open the circuit breakers automatically in the event that the operating voltage drops below a specified level. They can be connected to voltage transformers, but they are also available for DC operation. The deliberate tripping of the undervoltage release is accomplished by means of an opening contact in the control circuit. If the coil is de-energized by short-circuiting, built-in resistors limit the short-circuit current. Varistor module When the motor, solenoid, and shunt releases are switched in DC circuits, it is possible for surges to be produced which might cause great damage to solid-state devices. By additionally connecting the varistor module to the motor and solenoid, the damage can be effectively eliminated. Capacitor trip unit Vacuum Circuit Breaker It is recommended that the capacitor trip unit be employed for a trip operation of the breaker when the control source is lost in the AC control system. 20 HAF / HVF Order no. HVFS-T7 HVFS-T9 Rated input voltage AC 110 V AC 220 V Charging voltage DC 145 V DC 290 V Electrical lockout with attachment The lockout relay is an electromagnetic device actuated by DC or AC voltage for the voltageindependent interlocking of switching devices. It enables the operation of circuit breakers at a voltage of ŧ 85% of the rated voltage, and lock operation at a voltage of Ŧ 60% of the rated voltage. The lockout relay actuates the closing solenoid or the ON button mechanically. A lockout relay is used in circuit breakers with indirect releases. As a result, the breaker can be closed by release of the lockout only when the undervoltage release is energized, ensuring proper closing operation. Unsuccessful attempts at closing are prevented if the auxiliary voltage has failed fully or partially. Since the undervoltage release does not latch if the auxiliary voltage is insufficient or has failed, a circuit breaker not equipped with a lockout relay would close and immediately reopen unnecessarily. Vacuum checker The portable vacuum checker can be used for checking the vacuum degree. Order no. HAFS-VC9 Rated input voltage AC 220 V Rated output voltage AC 11 kV / 22 kV Dimensions W200ţL350ţH176 Weight 22 kg Dimensions HAF / Fixed Type VCB Dimensions in mm 25 7.2 31.5 40 7.2/12 50 25 12 31.5 25 15 31.5 40 24 Ŧ25 Rated normal current (A) Dimensions A B C D E 630/1250 323 534 324 2000 313 524 284 630/1250 323 534 324 2000 313 524 284 2500 270 1250 350 561 2000/2500/3150 844 550 302 1250 356 567 2500/3150 630/1250 360 571 310 2000 350 561 630/1250 360 571 270 2000 350 561 2500 630/1250 360 571 433 2000/2500 350 561 630/1250 360 571 393 2000/2500 966 600 1250 350 560 423 2000/2500/3150 630/1250 439 392 603 2000/2500 399 NOTE: This drawing can be revised without notice. F Main circuit terminal G H I 453 493 453 493 519 Without phase barrier 479 519 479 519 318 715 615 535 288 800 760 575 Terminal type A C A C C B C B C A C A C C A C A C B C A C B type A type C type Vacuum Circuit Breaker Rated Rated breaking voltage current (kV) (kA) HAF / HVF 21 Dimensions HAF / 7.2 kV Draw-Out Type VCB with E&F Cradle Dimensions in mm Rated voltage (kV) Rated breaking current (kA) Rated normal current (A) 25 1250 630 2000 Vacuum Circuit Breaker 7.2 31.5 40 50 630/1250/2000 A B 432 1250/2500 a 60 Terminal type A 260 427 80 15 377 360 3150 NOTE: This drawing can be revised without notice. 22 HAF / HVF C 10 1250/2000/2500 3150 Main circuit terminal Dimensions 120 80 120 B A type B type Dimensions HAF / 12 kV Draw-Out Type VCB with E&F Cradle Dimensions in mm Rated breaking current (kA) 25 Dimensions Rated normal current (A) 630/1250 A B 382 C 31.5 Terminal type A type B type A 99 80 2000 2500 377 360 15 139 100 1250/2000 40/50 a 10 2000 630/1250 12 D Main circuit terminal 2500 3150 NOTE: This drawing can be revised without notice. 2000 A is available at 40 kA breaker. 99 139 80 100 120 B Vacuum Circuit Breaker Rated voltage (kV) HAF / HVF 23 Dimensions HAF / 15 kV Draw-Out Type VCB with E&F Cradle Dimensions in mm Rated voltage (kV) Rated breaking current (kA) 25 Vacuum Circuit Breaker 15 31.5 40 A 630/1250 369 B 2500 464 394 NOTE: This drawing can be revised without notice. 24 HAF / HVF a Terminal type A type A 80 630/1250/2000 364 2500 C 10 2000 1250/2000 Main circuit terminal Dimensions Rated normal current (A) 15 100 80 100 B B type Dimensions HAF / 24 kV Draw-Out Type VCB with E&F Cradle Dimensions in mm Rated voltage (kV) Rated breaking current (kA) Main circuit terminal Dimensions Rated current (A) A C D a Terminal type A type B type 630 12.5/16 380 10 60 1250 A 175 24 630/1250 80 2000 377 15 B 2500 NOTE: This drawing can be revised without notice. 275 100 Vacuum Circuit Breaker 20/25 HAF / HVF 25 Dimensions HVF / 7.2 kV Draw-Out Type VCB with E&F Cradle Dimensions in mm Dimensions (mm) TYPE W L H HVF 1041 A B C D E F G Terminal type 10 A HVF 1042 650 165 296 630 514 780 292 HVF 1051 / 1052 / 1162 B 850 930 15 HVF 1044 / 1054 Vacuum Circuit Breaker HVF 1062 C 210 346 730 610 750 305 HVF 1064 NOTE: This drawing can be revised without notice. 26 HAF / HVF B 845 C Main terminal A type B type C type Dimensions HVF / 24 kV Draw-Out Type VCB with E&F Cradle Dimensions in mm K Dimensions (mm) TYPE W L H HVF 6011 / 6041 A Terminal type C D E K 210 419 880 650 A 250 459 960 730 B Main terminal A type B type 10 900 HVF 6012 / 6042 15 HVF 6044 980 15 NOTE: This drawing can be revised without notice. Vacuum Circuit Breaker 1000 1122 HAF / HVF 27 Dimensions HVF / 7.2~12 kV Draw-Out Type VCB with G Cradle Dimensions in mm Dimensions (mm) TYPE W L H HVF 1041 / 2041 A Terminal type 10 A HVF 1042 / 2042 650 774 962 15 Vacuum Circuit Breaker HVF 1051 / 1052 NOTE: This drawing can be revised without notice. 28 HAF / HVF B Main terminal A type B type Dimensions HVF / 7.2~12 kV Draw-Out Type VCB with G Cradle Dimensions in mm Dimensions (mm) TYPE W L H A HVF 1044 / 1054 / 2044 HVF 1062 / 2051 / 2052 / 2062 / 2072 B G 292 780 750 730 962 Terminal type Main terminal A type B type B A 15 305 845 NOTE: This drawing can be revised without notice. B Vacuum Circuit Breaker HVF 1064 / 2054 / 2064 / 2074 HAF / HVF 29 Dimensions HVF / 7.2~12 kV Draw-Out Type VCB with G Cradle Dimensions in mm Dimensions (mm) TYPE HVF 1067 Vacuum Circuit Breaker HVF 2056 / 2067/ 2077 NOTE: This drawing can be revised without notice. 30 HAF / HVF Main terminal W L H 850 730 962 Dimensions HVF / 24 kV Draw-Out Type VCB with G Cradle Dimensions in mm Dimensions (mm) Terminal TYPE W L H HVF 6011 / 6041 A TYPE Main terminal A TYPE B TYPE 10 A HVF 6012 / 6042 808 850 1132 15 NOTE: This drawing can be revised without notice. B Vacuum Circuit Breaker HVF 6052 HAF / HVF 31 Dimensions HVF / 24 kV Draw-Out Type VCB with G Cradle Dimensions in mm Dimensions (mm) TYPE W L H HVF 6044 / 6054 890 850 Vacuum Circuit Breaker 730 A 770 B 1132 HVF 6056 NOTE: This drawing can be revised without notice. 32 HAF / HVF J Terminal type Main terminal A type B type Dimensions HVF / 24~38 kV Fixed Type VCB Dimensions in mm Dimensions (mm) TYPE W L H HVF 6062 / 7052 A Terminal type Main terminal A type B type 15 A 792 670 1263 HVF 6067 / 7057 NOTE: This drawing can be revised without notice. 20 30 B Vacuum Circuit Breaker HVF 6064 / 7054 HAF / HVF 33 Dimensions HVF / 24~38 kV Draw-Out Type VCB with G Cradle Dimensions in mm MAIN CIRCUIT TERMINAL (A) VCB TYPE NO. HVF 6062 / 7052 HVF 6064 / 7054 HVF 6067 / 7057 T=15 T=20 ঈ95 DETAIL (A) Vacuum Circuit Breaker THICKNESS NOTE: This drawing can be revised without notice. 34 HAF / HVF Schematic Diagrams Dimensions in mm M1: Motor operating mechanism F1: Lockout K1: Anti-pumping contactor R1: Resistor X0: Plug connector Y1: Shunt release Y7: Undervoltage release Y9: Closing solenoid S1: Auxiliary switch S3: Limit switch (K1 control) S6, S7: Cutout switches S21, S22: Limit switches (interrupt motor circuit after spring charged) S41, S42: Position switch (spring charged status signal) NOTE: 1. Extended circuit spec & connection line number are defined by user’s request. 2. For the AC control circuit, the rectifier should be attached on the standard circuit. CONTROL JACK APPLICATION Draw-out type control jack (C & D type) Vacuum Circuit Breaker Fixed type control jack (A & B type) HAF / HVF 35