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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
Base Risk Ranking
(Without Controls)
People Involved
Assessed by
Title
L
S
Run over by
vehicles/plants

Hit by reversing
equipment

Overhead
obstrucons

Vehicle break
down

Property damage

Collision with
other vehicles

Personal injury

Fatality
Accident due to
poor lighng and
visibility (operaon
at night
Operaves
Sta/visitors
3
4
Signature
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Risk Risk
Score Rang

1
20/03/2021
Safety
Ocer
Plant and Trac
movement
Delivering,
unloading and
storing of
Fireghng Pipes
and ngsusing
pickup and
unloading by
manual handling
Rev. Date
00
Installaon of Fire Fighng System
IDENTIFIED
HAZARDS/RISKS
ACTIVITY
Rev. No.
12
Medi
um
1. Delivery/ collecon drivers shall be subject to
McLaren inducon/Training with regards to
trac management.
2. Ensure exclusion zone is set up around the
preparaon work area and all plant
movement and checked by supervisor
3. Always use the pedestrian access provided
4. Trac light batons shall be provided for banks
man at night
5. All plant to have a fully trained banks man
present all mes.
6. No plant to reverse without banks man.
7. Ensure access route are sucient and safe to
use.
8. Do not take rest in or under vehicles
9. Proper barricade and safety signboard
provided on open excavaon
10.All vehicles must be ed with reverse
alarm / Flashing light.
11.The work place and all access to be well
illuminated.
12.Enforce Speed limit
13.Ensure all vehicles entering the site is properly
maintained and reported if found any defect
14.Ensure materials are secured/ed in pallet
trolley to avoid fall from trolley.
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L
S
1
4
Risk
Risk
Score Rang
4
Low
Person
Responsible
Site Eng.
Supervisor,
Foreman,
SPECIFIC RISK ASSESSMENT RECORD
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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
2
3
Manual Handling
Mat erial storing
1. Musculoskeletal
disorders
2. Hand injuries
3. cut & bruises


Rev. Date
00
20/03/2021
Assessed by
Title
Slips, Trips and fall
Poor house
keeping
Base Risk Ranking
(Without Controls)
People Involved
L
Operaves
involved in work
Operaves
Sta/storekeeper
S
Signature
Safety
Ocer
Installaon of Fire Fighng System
IDENTIFIED
HAZARDS/RISKS
ACTIVITY
Rev. No.
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Risk Risk
Score Rang
3
4
12
3
4
12
Med
ium
Med
ium
L
1. Eliminate the need for manual handling by
using mechanical aid.
2. Reduce the weight of a load to limit force
exeron
3. If unsure of the load weight, check with
supervisor.
4. Ensure proper manual handling procedure
5. Ensure adherence with sucient and
appropriate PPE.
6. Limit load carrying to 20kg per person
7. Supervisor must make sure while manual
handling load individual task and environment
to be considered to reduce the risk of manual
handling.
1. Ensure accesses are kept clear at all mes.
S
1
4
4
1
4
4
2. Housekeeping to be carried out regularly
throughout the day when required
3. Supervisor to ensure operaves are stacking
material neatly and stacks are stable and in a
safe condion
4. Provide adequate lighng especially during
night hours
5. Appropriate space is allowed around storage
areas for employees to move around safely
without the risk being trapped between
stacked materials.
6. Maintain good housekeeping.
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Risk
Risk
Score Rang
Low
Low
Person
Responsible
Supervisor,
Foreman, Site
Eng.
Supervisor,
Foreman,
Site Eng.
SPECIFIC RISK ASSESSMENT RECORD
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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
4
Cung &
grinding
operaon



People Involved
L
S
Risk Risk
Score Rang
Contact with
grinding or
cung wheel
Minor/Major
injuries, cuts
Ejecon of
abrasive
material from
grinding wheel.
Eye injury.
Equipment
failure


All concerned
pares
3
4
12
Med





Threading and
grooving
Operaons
Title
Clothing
entanglement
with moving
parts
Involving
3
4
Signature
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Fire
5
Assessed by
Base Risk Ranking
(Without Controls)


20/03/2021
Safety
Ocer


Rev. Date
00
Installaon of Fire Fighng System
IDENTIFIED
HAZARDS/RISKS
ACTIVITY
Rev. No.
12

Operaves

Grinding wheels shall be guarded. Ensure
that the tools are provided with g uards to
avoid accidental contact.
RPM of the grinding wheel shall be greater
than the driver.
Hot work permit shall be taken from
concerned authority before performing the
job
Damaged or expired wheel shall be
discarded.
Barricade immediate work area.
Safety glass along with clear face shield shall
be worn.
Training on power tools handling is
benecial.
Trained Fire watchers, re blankets, re
exnguishers available to prevent the risk of
re.
All combusble materials kept away from the
area of work.
Fire exnguisher in place and easily accessible
Posioning of machines will be planned to
allow clear access and avoid causing
obstrucons.
Risk
Risk
Score Rang
L
S
1
4
4
LOW
1
4
3
LOW
Person
Responsible
Operator
Task supervisor
Foreman
Operator
Task supervisor
Foreman
Machines will be maintained to the
manufacturer’s instrucons.
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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
ACTIVITY
Rev. No.
Rev. Date
00
20/03/2021
Assessed by
Title
IDENTIFIED
HAZARDS/RISKS
Base Risk Ranking
(Without Controls)
People Involved
L
S
Signature
Safety
Ocer
Installaon of Fire Fighng System
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Risk Risk
Score Rang
L






S
Risk
Risk
Score Rang
Person
Responsible
COSHH assessments must be made available
for any lubricang or cung uids used on
machines.
Guards are to be ed to the rotang parts,
and end guards around the rotang pipe
ends, unless the machine is posioned so
that no person can approach a rotang pipe
end.
Machines are to be posioned clear of access
routes and warning noces are to be
displayed.
Operators are not to wear loose clothing o r
gloves or use rags or other materials which
could become entangled with moving parts.
Machines will be operated by foot switches,
and supply leads are to be routed so as to
avoid damage to leads and trip hazards.
Only trained operators are to erect, maintain
and use these machines. The work area is to
be monitored to ensure clear access is
available at the machine, that all guards are
in place and the oor is clean. Machines are
not to be le running while unaended.
Operators will be trained to set up and use these
machines in accordance with manufacturer’s
instrucons. Operators will also be made aware
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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
6
Installaon of
Fireghng Pipes
and sprinkler
using mobile
scaolding
Rev. Date
00
20/03/2021
Assessed by
Title
Work at height

Fall form height

Falling objects

Over loading

Protruding objects

Access & egress
Base Risk Ranking
(Without Controls)
People Involved
L
Operaves/Sta/
Visitors
Others
3
S
4
Signature
Safety
Ocer
Installaon of Fire Fighng System
IDENTIFIED
HAZARDS/RISKS
ACTIVITY
Rev. No.
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Risk Risk
Score Rang
12
Med
ium
of any hazards and controls required by relevant
COSHH assessments.
1. STARRT card brieng must before start the
acvity
2. Ensure the PTW in place.
3. Ensure proper working plaorm with
complete fall protecon
4. Ensure Full body harness and 100% Tie o
5. Ensure the scaold plaorm is properly
erected with "Safe to use" tag.
6. Ensure castor wheels are locked
7. Hand tools must be secured/tethered
8. Work materials strictly not allowed to be
stored on plaorm except for working tools
9. Ensure avoid over reaching and climb on handrail.
10. Ensureunauthorised person not allowed to
modify the scaolding and if needed to any
changes then must be modied by trained
and cered scaolder.
11. Ensure safe access to the working plaorm
12. Scaold access must be free from obstrucon
L
S
1
4
Risk
Risk
Score Rang
4
Low
Person
Responsible
Supervisors
Foreman, Site
Eng.
13. Ensure sucient illuminaon in work area
14. Ensure while ngs the GI clamp and brackets
operaves must safely use drill machine to avoid
nger injury.
15. Ensure that working near fragile surface special
care of body and eye protecon with necessary
PPE.
16. Must clean the debris aer compleon the
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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
ACTIVITY
Rev. No.
Rev. Date
00
20/03/2021
Assessed by
Title
IDENTIFIED
HAZARDS/RISKS
Base Risk Ranking
(Without Controls)
People Involved
L
S
Signature
Safety
Ocer
Installaon of Fire Fighng System
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Risk Risk
Score Rang
L
S
Risk
Risk
Score Rang
Person
Responsible
job and maintain good housekeeping.
1.
1 Sharp edge item
7
Installaon of
sprinkler
2 Sprinkler glass
may damage
Installer
Foreman
Supervisor
3
4
12
Med
2.
3.
8
Use of Ladder
(Ladder is not
allowed to use
daily basis but in
certain cases
where there is
very narrow
place and even
podium ladder
not possible to
x in that cases
Ladder can use if
permission
Falling from height
Working on Uneven
ground
Operaves/
Sta/
3
4
12
Med
ium
A qualied and experienced plumber is
needed to opmally install this network
of pipes to t the sprinklers with high
volumes of water when the need arises.
Ensure sprinkler installaon according to
NEPA 13 AND 14
Use necessary ppe while using sharp
glass Materials.
1) Only light work, o short duraon and work in
which the operave can maintain secure hand
and foot hold can be undertaken form a ladder
2) Never try to overreach with any ladders
3) Check the ladder is of suitable quality for
industrial use and is in good condion
4) Maintain a minimum of 3 points of contact
with stepladders at all mes (feet/thighs/hands)
If possible avoid the use of stepladders at a
working height of 2 meters and more.
5) Check the ladder legs (and stays) are fully
deployed or locked (depending on type) to
maintain maximum base dimensions and the step
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1
4
4
Low
1
4
4
Low
Site Engr
Supervisor
Foreman
Supervisor Site
Eng.
Foreman,
SPECIFIC RISK ASSESSMENT RECORD
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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
Base Risk Ranking
(Without Controls)
People Involved



Assessed by
Title
L
S
Spillage/ soil
contaminaon
Burns
Contact with skin
Acute/Chronic
adverse heath
eect.
Operaves
using solvent
3
4
Signature
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Risk Risk
Score Rang
Falling objects

20/03/2021
Safety
Ocer
granted from
McLaren Safety)
9
Rev. Date
00
Installaon of Fire Fighng System
IDENTIFIED
HAZARDS/RISKS
ACTIVITY
Rev. No.
12
Med
ium
ladder is orientated to provide maximum stability.
6) Stepladders/ladders has to be used on leveled
ground/rm base
7) Ensure that during using ladder from the top 2
step is blocked to avoid climb on that.
8) The ladder securely xed to prevent slipping
outwards or sideways or securely footed at all
mes.
9) Person must hold the ladder while another
operave working on it
8) Materials should not b e placed above the
thread of ladders/step ladders
9) Do not carry any materials in one hand while
climbing or geng down from ladder
10) Ensure the area under the ladder is
barricaded especially if it is being used in a public
area.
11) Ensure the ladder is electrical insulated
podium type if working in live services
1. Ensure that all chemical substances have a
COSHH assessment
2. Refer SDS prior to any handling of hazardous
substances and ensure SDS is easily accessible
at site while working with chemicals.
3. Ensure chemicals are properly stacked.
4. Ensure all chemical containers are properly
labeled.
5. Spill kits to be available at site.
6. Ensure operaves use the correct PPE
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L
S
1
4
Risk
Risk
Score Rang
4
Low
Person
Responsible
Supervisors
Foreman,
Site Eng.
SPECIFIC RISK ASSESSMENT RECORD
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Document Reference
GEMC-FP-A-MST-0019
NPCL PROJECT
CHENNAI
Risk Assessment Record
Acvity:
No
10
Use of power
tools such as
Grinder/Cuer &
Drill machine,








20/03/2021
Assessed by
Title
Base Risk Ranking
(Without Controls)
People Involved
L
S
Residual Risk Ranking
(With Controls)
CONTROL MEASURES
Risk Risk
Score Rang
L
S
1
4
Risk
Risk
Score Rang
Person
Responsible
7. Competent person to oversee the storage,
use and disposal of hazardous materials.
8. Ensure that correct welfare/rst aid facilies
are available in the area i.e. washing
facility/eye wash.
9. Proper and adequate PPE to be used always
10.Ensure all chemical containers are properly
labeled.
11.Adjust work schedules so that workers are not
overexposed to a hazardous chemical.
12.Wear respiratory protecon
13.Ensure proper and adequate PPE to be used
always.
14.Ensure smoking only in designated area
15.Ensure appropriate Fireghng equipment’s
are in place and easily accessible
Fire
Damaged
Sockets &cable
insulaon.
Electrocuon
Electric shock
Short circuit &
Burns
Trip/Fall
Noise
Hearing loss
Vibraon
Signature
Safety
Ocer
Use of
Primer/paint
(Hazardous
Substance)

Rev. Date
00
Installaon of Fire Fighng System
IDENTIFIED
HAZARDS/RISKS
ACTIVITY
Rev. No.
Operaves
and sta
3
4
12
Med
ium
1. All portable electrical equipment must be PAT
tested and color coded. Make sure the test
dates are visible on the equipment.
2. Ensure all disk shall be appropriate and expiry
date is over.
3. Ensure all power tools are in good condion
and appropriately maintained
4. PTW to be obtained, prior to commencing the
task
5. Damaged industrial sockets and power cables
4
Low
Supervisor
Foreman
Site Eng.
must be removed.
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