Service Documents > Maintenance Manual Change Tracking
Maintenance Manual Change Tracking
Date
2014.12.10
Manual Ver.
2.0A
Remark
Status
Index
Rev.
Revised
1.3.9
1.2
List is corrected.
Revised
2.3.4
1.2
List is corrected.
Revised
7.1.2
1.2
List is corrected.
Revised
7.1.3
1.2
List is corrected.
Revised
7.1.4
1.2
List is corrected.
Revised
7.2.2
1.1
Numeric value is corrected.
Date
2014.11.25
Status
Index
Revised
Whole book
-
Information for 150 series, aq model and A model are added.
Revised
1.3.1
1.0 - 1.1
Information for 150 series, aq model and A model are added.
Revised
1.3.2
1.1
P.1; List is changed.
Revised
1.3.3
1.1
P.1; List is changed.
Changes
Manual Ver.
2.00
Remark
Rev.
Changes
Revised
1.3.4
1.1
List is changed.
Revised
1.3.6
1.1
Information of amount of ink consumed are added.
Revised
1.3.8
1.1
Illustration is changed.
Revised
1.3.9
1.1
Information for aq model and A model are added.
Revised
2.1.1
P.1-P.2
1.0
Information for 150 series are added.
Revised
2.2.1
1.1
Information for 150 series are added.
Revised
2.3.2 P.1
1.1
Information for 150 series are added.
Revised
2.3.3
1.1
Information for 150 series are added.
Revised
2.3.4
1.1
Information for A model are added.
Revised
2.3.11
1.0
New page is added.
Revised
2.3.12
1.0
New page is added.
Revised
2.3.13
1.0
New page is added.
Revised
3.1.1
1.1
Information for 150 series are added.
Revised
3.1.6
1.1
Information for 150 series are added. Old title “Replacement of the Selective path Assy.”
Revised
3.1.7
1.1
Information for 150 series are added.
Revised
3.2.1
1.1
Information for 150 series are added. Old title “Replacement of the X-axis Motor.”
Revised
4.2.1
1.1
Information for 150 series are added.
Revised
4.2.2
1.1
Information for 150 series are added.
Revised
4.2.3
1.1
Information for 150 series are added.
Revised
4.2.6
1.1
Illustrations are changed.
Revised
4.2.7
1.1
Working procedure is changed.
Revised
4.2.8
1.1
Operation flow is added.
Revised
4.2.11
1.0
New page is added. The following section number is adjusted forward.
Revised
4.3.1 P.1
1.1
Important remark is added.
Revised
4.3.7
1.1
Information for A model are added.
Revised
5.1.1
1.1
Illustrations are added.
Revised
5.1.2
1.1
Information for 150 series, aq model and A model are added.
Revised
5.1.6
1.1
Information for 150 series are added.
Revised
5.1.10
1.1
Information is added.
Revised
5.1.11
1.1
Information for 150 series and A model are added.
© 2014 MIMAKI ENGINEERING CO.,LTD.
Maintenance Manual Change Tracking P.1
Service Documents > Maintenance Manual Change Tracking
Maintenance Manual Change Tracking
Date
2014.11.25
Status
Index
Manual Ver.
2.00
Remark
Rev.
Changes
Revised
5.1.15
1.1
Information for A model are added.
Revised
5.1.16
1.1
Information for 150 series and A model are added.
Revised
5.1.20
1.0
New page is added.
Revised
6.2.3
1.1
Information for A model are added.
Revised
6.2.4
1.1
Information for 150 series are added. Old title is “Selective Path Pump Assy.”
Revised
6.2.5
1.1
Information for 150 series are added.
Revised
6.2.6
1.1
Information for 150 series are added.
Revised
6.2.7
1.1
Information for 150 series are added.
Revised
6.2.8
1.1
Information for 150 series are added.
Revised
6.2.13
1.1
Information for 150 series are added.
Revised
6.3.1
1.1
Working procedure and important note are added. Old title is “X-axis motor Assy.”
Revised
6.3.4
1.1
Working procedure is changed.
Revised
6.2.8
1.1
Information for A model are added.
Revised
6.2.9
1.1
Information for aq model are added.
Revised
6.4.2
1.1
Information for 150 series are added.
Revised
6.4.5
1.1
Information for 150 series are added.
Revised
6.4.6
1.1
Working procedure is added.
Revised
6.4.11
1.1
Title (Drying fan) was changed.
Information for 150 series, aq model, A model and each seize are added.
Revised
6.5.3
1.1
Working procedure is changed.
Information for 150 series, aq model and A model are added.
Revised
6.5.6
1.0
New page is added.
Revised
7.1.2
1.1
Error messages are added, corrected, or deleted.
Revised
7.1.3
1.1
Warning messages are added, corrected, or deleted.
Revised
7.1.4
1.1
SYSTEM HALTs are added, corrected, or deleted.
Revised
7.2.1
1.1
Information for 150 series are added, this pages are moved from 5.2.1.
Revised
7.2.2
1.1
Information for 150 series are added, this pages are moved from 5.2.2.
Revised
8.4.2
1.1
Operation flows are added.
Date
2014.05.30
Status
Index
Released
Manual Ver.
Rev.
1.00
Remark
Changes
New issued
© 2014 MIMAKI ENGINEERING CO.,LTD.
Maintenance Manual Change Tracking P.2
MAINTENANCE MANUAL > Operating Principle > Ink System > Initial Filling
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver.
1.30
Rev.
Remark
1.3.9 Initial Filling
1.2
 Operation sequence for initial filling
The sequence of initial ink filling is shown below:
No.
Item
Description
1
Selection of ink type
Select the ink type for filling; AQUA (for aqueous ink) / SOLVENT (for solvent ink)
*SS21 and Sb53 are available only for the Standard model.
*BS3 is available only for the BS ink model.
2
Selection of number of colors
(ink set)
Select a set value shown below.
Setting value:4-Color (MMCCYYKK),
6-Color (MMBlBlYLmKLc),
8-Color (MOrCLkYLmKLc),
6-Color+W (MWCWYLmKLc) available for 300 series only
3
Discharge shipping liquid
Discharge the remaining shipping liquid which was discharged at the shipping time of
manufacturing factory.
4
Fill and discharge the filling
solution
Filling and discharging of the filling liquid.
• Skip this procedure when Sb53 is filled (at aq model selected).
• Note that the machine itself can not determine the state if the cartridge has been
inserted or been disconnected.
• Remove the cover to ensure all the nozzles are filled during filling.
Ink filling
Insert the ink cartridges into all the slots and start ink filling.
5
When filling the 4-color ink set or M and Bl ink of the 6-color ink set:
1. Fill ink up to the coupler. Within the same supply system, open the carriage valves in
the order of even columns  odd columns, and fill the ink up to the coupler.
2. Fill ink up to the damper (head)
Except when filling the 4-color ink set:
1. Open all of the cartridge valves and fill the ink up to the damper (head).
• Filling will not be executed if a warning about the ink cartridge is displayed.
• When a waste ink tank warning occurs, the warning message is displayed.
• If a cartridge warning is displayed after completion of filling ink up to the coupler
and before completion of filling ink up to the damper (head), switching between
the cartridges will take place and filling will be continued.
(Only for filling the 4-color ink set)
Filling will be discontinued if one supply system becomes unable to supply ink.
2. When the 6-color +w ink set is used,
• Filling of the color inks is performed earlier, afterward filling of the W ink is
performed.
If filling any other than the 4-color ink set when this unit is installed, you have to change the coupler
before initial filling.
1
2
3
4
5
6
7
8
© 2014 MIMAKI ENGINEERING CO.,LTD.
1.3.9
R.1.2
P.1
MAINTENANCE MANUAL > Electrical Parts > Circuit Board Specifications > AC PCB Assy
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver.
1.30
Remark
Rev.
2.3.4 AC PCB Assy
1.2
CN1
CN3
CN6
CN4
F2
CN7
CN5
F1
1
2
CN8
CN2
CN9
3
 Outline
Board name: AC PCB Assy.(E107795), Not installed for A model.
This PCB control the heaters. 100V/200V is switched with this PCB.
4
 Input and output of the power source
Input
AC100-120V, AC220-240, 50/60Hz
Output
+5V
 Connector specification
No.
CN1
CN2
Pin
4
4
CN3
CN4
CN5
CN6
CN7
CN8
CN9
6
6
6
6
4
4
5
Type
Intended use
DF22-4P-7.92DSA(05) AC input
B04P-VL-VN-1.8
Jumper
(For 150/300 switching)
B06P-VL
Pre-Heater
B06P-VL
Print-Heater
B06P-VL
Print-Heater
B06P-VL
After-Heater
B04P-VL
SSR(Pre, After)
B04P-VL
SSR(Print)
B5B-PH-K-S(LF)(SN) Voltage change SW input
Zero cross point output
AC/DC
AC
AC
5
Remarks
AC
AC
AC
AC
AC
AC
DC
6
7
 Fuse rating
F1
50T-125H
5x20 mm
For 12.5A, AC protect
F3
50T-125H
x0 mm
For 12.5A, AC protect
© 2014 MIMAKI ENGINEERING CO.,LTD.
8
2.3.4
R.1.2
P.1
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
Rev.
1.1
7.1.2 List of Error Messages
 List of Error Messages (1/10)
No.
LCD
1
ERROR 122
CHECK:SDRAM
2
ERROR 128
HDC FIFO OVER
ERROR 128
HDC FIFO UNDER
Cause
FW update failed or error occurs in
SDRAM of main PCB
Abnormality comes into communication
between the EPL2 main PCB ⇔ SL2H
Abnormality comes into communication
between the EPL2 main PCB ⇔ SL2H
3
ERROR 129
BATTERY EXCHANGE
Battery on the main PCB dead.
4
ERROR 12b
HEAD ROM WR
Can not access the EEPROM of Mini
memory PCB.
ERROR 130
HD DATA SEQ
Abnormality comes into communication
between the EPL2 main PCB ⇔ SL2H
5
6
7
8
9
10
11
12
13
14
15
16
ERROR 146
E-LOG SEQ
Abnormality occurs in the control log.
ERROR 151
EPL2 main PCB V1R2
ERROR 152
EPL2 main PCB V2R5
ERROR 153
EPL2 main PCB V3R3
ERROR 154
EPL2 main PCB V05
ERROR 157
EPL2 main PCB VTT
ERROR 16e
EPL2 main PCB V3R3B
ERROR 18a
EPL2 main PCB V_CORE
ERROR 18c
EPL2 main PCB V12
ERROR 190
EPL2 main PCB V42-1
EPL2 main PCB 1.2V power supply is
abnormal.
EPL2 main PCB 2.5V power supply is
abnormal.
EPL2 main PCB 3.3V power supply is
abnormal.
List of Countermeasures
1. Update F/W.
2. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
1. Check that the scan parameter is the default value.
Check if there is no data error from RIP.
2. Update F/W.
3. Check cable connection between the EPL2 main PCB
(CN1 01)and the SL2H PCB(CN1).
4. Replace the SL2H PCB with a new one. (Refer to 6.4.3)
5. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
1. Replace a battery equipped on the EPL2 main PCB with
new one. (CR1220)
* The new battery should be the same product or the
equivalent.
* Discard the old battery according to the instruction
from the maker.
2. If the problem persists after replacement the battery,
replace the EPL2 main PCB.(Refer to 3.3.1)
1. Check the cable connection between the Mini
memory PCB Assy. and SL2H PCB (CN13).
2. Replace the Mini memory PCB Assy. (Input Head ID
in manual after replacement) (Refer to 6.4.5)
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
1. Check cable connection between the EPL2 main PCB
(CN1 01)and the SL2H PCB(CN1).
2. Replace the cable located between the EPL2 main
PCB(CN1 01) and the SL2H PCB(CN1).
3. Replace the SL2H PCB with a new one. (Refer to 6.4.3)
4. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
1. Initialize a Event log.
2. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
1. Check the output voltage of the LFA15F-5-J1 (from
+4.9V to 5.3V).
2. Replace the power supply above, when the output
voltage is abnormal.
3. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
EPL2 main PCB 5V power supply is
abnormal.
1
2
3
4
5
6
7
EPL2 main PCB VTT power supply is
abnormal.
EPL2 main PCB 3.3VB power supply is
abnormal.
EPL2 main PCB V_CORE power supply
is abnormal.
EPL2 main PCB 12V power supply is
abnormal.
EPL2 main PCB 42V-1 power supply is
abnormal.
© 2014 MIMAKI ENGINEERING CO.,LTD.
1. Check the output voltage of the ZWS240BP-48/R(+41
V to +43V) and the LFA15F-5-J1 (from +4.9V to
5.3V).
2. Replace the power supply above, when the output
voltage is abnormal.
3. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
7.1.2
R.1.1
8
P.1
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (2/10)
No.
17
18
19
20
21
22
23
24
25
LCD
ERROR 190
COMIO PCB V1R2
ERROR 190
COMIO PCB V2R5
ERROR 190
COMIO PCB V3R3
ERROR 190
COMIO PCB V24
ERROR 1a0
SLDR2H PCB V1R2
ERROR 1a6
SLDR2H PCB V2R5
ERROR 1a7
SLDR2H PCB V3R3
ERROR 1a8
SLDR2H PCB V5
ERROR 1a9
SLDR2H PCB V42
ERROR 15f
HEAD DRIVE HOT
26
ERROR 171
NEW HEAD CONNECT
27
28
29
30
31
ERROR 186
HDC OVERFLOW
ERROR 186
HDC UNDERFLOW
ERROR 187
HDC SLEW RATE
ERROR 188
HDC MEMORY
Cause
COM16/32 IO board 1.2V power supply
is abnormal.
COM16/32 IO board 2.5V power supply
is abnormal.
COM16/32 IO board 3.3V power supply
is abnormal.
List of Countermeasures
1. Check the output voltage of the ZWS240BP-48/R(+41
V to +43V) and the LFA15F-5-J1 (from +4.9V to
5.3V).
2. Replace the power supply above, when the output
voltage is abnormal.
3. Replace the COM16/32 IO PCB with a new one.
(Refer to 6.4.2)
COM16/32I O board 24V power supply is
abnormal.
SL2H board 1.2V power supply is
abnormal.
SL2H board 2.5V power supply is
abnormal.
SL2H board 3.3V power supply is
abnormal.
1. Check the output voltage of the ZWS240BP-48/R(+41
V to +43V).
2. Replace the power supply above, when the output
voltage is abnormal.
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
SL2H board 5V power supply is
abnormal.
1
2
3
SL2H board 42V power supply is
abnormal.
COM driver becomes the high
temperature.
1. Check the operation of the COM16/32 IO PCB heat
sink cooling fan.
2. Replace the COM16/32 IO PCB, when D60 on it is lit
and fan do not work.(Refer to 2.3.3)
3. Disconnect and connect the FFC located between the
COM16/32 IO PCB(CN9) and the EPL2 main
PCB(CN1).
4. Disconnect and connect the FFC located between the
COM16/32 IO PCB(CN27-CN31) and the SL2H
PCB(CN3-CN7).
5. Replace the COM16/32 IO PCB with a new one.
(Refer to 6.4.2)
6. Replace the Print Head with a new one. (Refer to 3.1.1)
New Print Head was recognized.
It is normal that an error occurs only at the time of the first
Compare S/N written in the head memory start after having connected a new head.
It is abnormal that an error occurs at the time of start every
with S/N stored in the machine.
time..
1. Check the cable connection between the Mini
memory PCB Assy. and SL2H PCB (CN13).
2. Replace the Mini memory PCB Assy. (After the
exchange, manually input the head ID) (Refer to
6.4.5)
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
Wave shape data is abnormal.
1. Disconnect and connect the FFC located between the
COM16/32 IO PCB(CN1) and the EPL2 main
PCB(CN9).
2. Check cable connection between the SL2H
PCB(CN1) and EPL2 main PCB(CN101).
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
Error has occurred in writing of waveform 4. Replace the COM16/32 IO PCB with a new one.
(Refer to 6.4.2)
data
5. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.2
R.1.2
4
5
6
7
8
P.2
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver.
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (3/10)
No.
32
33
34
35
36
37
ERROR 201
COMMAND
ERROR 202
PARAMETER
LCD
Cause
Command error
Other data than commands is received
Parameter error
Parameter out of the numeral value range
is received
ERROR 203
Ment Command
Maintenance command
Operation of a maintenance command fails
ERROR 304
USB INIT ERR
ERROR 305
USB TIME OUT
USB initialization error
(Failures in initializing USB device)
USB time-out
(Occurrence of time-out error on USB
device)
ERROR 401
MOTOR X
ERROR 403
X CURRENT
X Servo error
(Excessive load to the X-motor)
ERROR 402
MOTOR Y
ERROR 404
Y CURRENT
Y Servo error
(Excessive load to the Y-motor)
X-motor current
(Over current error of X-motor is detected.)
38
39
Y-motor current
(Over current error of Y-motor is detected.)
40
ERROR 423
Take-up tension bar error
TAKE-UP TENSION-BAR (Origin of tension bar can not be detected)
(Angle change of tension bar can not be
detected)
It occurs under conditions of follows;
・When initializing operation of the tension
bar fails after detecting the media.
41
・When initializing operation of the tension
bar during printing (only without torque
limiter).
List of Countermeasures
1. Check if the output set of the PC matches the set of the
machine side.
2. Change the profile.
3. Check if there is no trouble on the USB Cable.
4. Replace the USB Cable.
5. Replace the EPL2 main PCB with a new one. (Refer to
3.3.1)
1. Check the PRM file.
2. Check the number of each parameter.
(if PRM matches up to the machine.)
1. Check if there is no parameter error.
2. Check if there is no trouble on the USB Cable.
3. Replace the USB Cable.
4. Replace the EPL2 main PCB with a new one. (Refer
to 3.3.1)
1. Check if there is no trouble on the X motor belt.
2. Check if there is no trouble on the CN14 and CN15 of
the EPL2 main PCB, and Motor Cable.
(disconnecting, burnout, or the like)
3. Replace the X-axis Motor with a new one.(Refer to
3.2.1)
4. Replace the EPL2 main PCB with a new one. (Refer
to 3.3.1)
1. In the power turned OFF state, make sure it works
smoothly in the Y direction.
2. Check if there is no trouble on the timing belt.
3. Check if there is no trouble on the CN14 and CN15 of
the EPL2 main PCB, and Motor Cable.
(disconnecting, burnout, or the like)
4. Replace the Y-axis Motor with a new one.(Refer to
3.2.2)
5. Replace the EPL2 main PCB with a new one. (Refer
to 3.3.1)
1. Check the setting status of the media.
2. Check the connection of the round connector under
electrical BOX and the take-up sensor cable.
3. Execute and confirm [#TEST][SENSOR][TAKE-UP
TENSION-BAR].(Confirm that the ON/OFF display
is switched by moving the tension bar up and down.)
4. Check the connector connection of Take-up tension
bar origin sensor and cable.
5. Replace the Take-up tension bar origin sensor.
6. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
・When retry operation fails two times after
abnormal control of the tension bar (only
without torque limiter).
Tension bar control is not performed after
error outbreak.
1
2
3
4
5
6
7
8
→ In case that torque limiter is available,
control the take-up unit.
→ In case that torque limiter is not
available, take up operation is not
performed.
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.2
R.1.2
P.3
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (4/10)
No.
LCD
ERROR 425
Take-up WRONG
42
Cause
An error occurred in the take-up status of
the take-up unit.
(A tension bar deviated from the lowest
control position for a certain time.)
When the lower limit of control range
exceeds for a certain time, the error occurs.
The operations after the error outbreak are
as follows.
→ In case that torque limiter is available,
control the take-up unit.
→ In case that torque limiter is not
available, slow acceleration and retry
(twice).
ERROR 429
Limit position of tension bar
Take-up Limit DETECT (A tension bar deviated from the highest
control position for a certain time.)
43
List of Countermeasures
1. Check the setting status of the media.
2. Check the connection of the round connector under
electrical BOX and the take-up sensor cable.
3. Confirm that tension bar is risen by taking up the media
with manual SW. (If it is not risen, adjust the weights.)
4. Execute and confirm [#TEST][SENSOR][TAKE-UP
SLIT-A], [TAKE-UP SLIT-B].(Confirm that the ON/
OFF display is switched by moving the tension bar up
and down.)
5. Check the connection of Take-up tension bar slit
sensor.
6. Replace the Take-up tension bar slit sensor with a
new one.
7. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
1
2
3
When the upper limit of control range
exceeds for a certain time, the error occurs.
The operations after the error outbreak are
as follows.
→ In case that torque limiter is available,
control the take-up unit.
→ In case that torque limiter is not
available, slow acceleration and retry
(twice).
ERROR 44f
Take-up shaft sensor is abnormal (Take-up
1. Check the connection of the round connector under
electrical BOX and the take-up drive cable.
Take-UP Roll Sns Err shaft sensor can not be read exactly.)
2. Execute and confirm [#TEST][SENSOR] [Take
UP].(Confirm that the ON/OFF display is switched
It occurs under conditions of follows;
by moving the Take-Up unit with manual switch.)
・When take-up shaft sensor does not work
3.
Check
the connection of the diameter detection
44
・When detection of take up diameter fails
sensor.
Update of the take up diameter is not per4. Replace the diameter detection sensor with a new
formed after error occurs.
one.
5. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
ERROR 505
CLAMP UP is detected.
1. Execute and confirm [#TEST][SENSOR] [LEVER].
(Confirm that the ON/OFF display is switched by
CLAMP UP
moving the clamp lever up and down.)
2. Check the connection of CN11on the COM16/32 IO
45
PCB.
3. Replace the clamp sensor with new one.
4. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
4
5
6
7
8
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.2
R.1.2
P.4
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (5/10)
No.
LCD
ERROR 505
MEDIA JAM
Cause
The media jam sensor reacted.
46
ERROR 509
HDC POSCNT
HDC position counter error
47
ERROR 50a
Y ORIGIN
Y-origin error
48
49
ERROR 50c
The media width could not be read
MEDIA WIDTH SENSOR correctly.
ERROR 516
The media is set outside the range.
MEDIA SET POSITION R
50
© 2014 MIMAKI ENGINEERING CO.,LTD.
List of Countermeasures
1. Remove the media that hit it, and reset the media.
2. Clean the media holder. (False detection may be
occurred by ink dirt collecting.)
3. Execute and confirm [#TEST][SENSOR][MEDIA
JAM]. (Confirm that the ON/OFF display is switched
by moving the jam sensor right and left.)
4. Check if there is no trouble on the connection of the
jam sensor. (disconnecting, burnout, or the like)
5. Check cable connection between the EPL2 main PCB
(CN1 01)and the SL2H PCB(CN1).
6. Replace the jam sensor with new one. (Carry it out
without forgetting height adjustment of jam sensor)
7. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
8. Replace the EPL2 main PCB with a new one. (Refer
to 3.3.1)
1. Execute and confirm [#TEST][CHECK
ENCODER].(Cconfirm that value of the motor
encoder and scale encoder change linearly)
2. Check the mounting position of the Linear encoder
scale and Encoder PCB.
3. Check if there is no trouble on the connection of the
Encoder PCB. (disconnecting, burnout, or the like)
4. Check cable connection between the EPL2 main PCB
(CN101)and the SL2H PCB(CN1).
5. Check cable connection between the EPL2 main PCB
(CN16)and the COM16/32 IO PCB(CN5).
6. Make sure to mount linear encoder scale and no such
as dirt and scratches.
7. Check if there is no trouble on the motor cable.
(disconnecting, burnout, or the like)
8. Replace the liner encoder scale with anew one.(Refer to
6.3.5)
9. Replace the encoder PCB with anew one.(Refer to 6.4.8)
10. Replace the Y-axis Motor with a new one.(Refer to
3.2.2)
1. Execute and confirm [#TEST][SENSOR]
[Y-ORIGIN].(Confirm that the ON/OFF display is
switched by moving the carriage left and right.)
2. Check if there is no trouble on the connection of Yorigin Sensor. (disconnecting, burnout, or the like)
3. Replace the Y-origin Sensor with a new one.
4. Replace the EPL2 main PCB with a new one. (Refer
to 3.3.1)
1. Check the media setting position.
2. Perform cleaning of the media width sensor.
3. Execute and confirm [#TEST][PAPER SENSOR].
(Confirm readings of the sensor change on the media
and on the platen)
4. Replace the mark sensor with a new one.
5. Replace the SL2H PCB with a new one.(Refer to
6.4.3)
7.1.2
R.1.2
1
2
3
4
5
6
7
8
P.5
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (6/10)
No.
LCD
ERROR 50f
51
L-SCALE BLACK
ERROR 529
52
LEnc.Count HPC[____]
ERROR 52a
LEnc.Count HDC[____]
Cause
Liner Scale error
Difference of linear scale value (HPC1 and
HPC2)
Difference of linear scale value (HDC and
HPC2)
53
ERROR 528
PUMP MOTOR SENSOR
Detecting error of pump sensor
54
ERROR 602
CARTRIDGE END
Ink end
(Non of printing, ink use-up cleaning is only
allowed.)
55
ERROR 608
WRONG INK IC
IC chip of Ink cartridge unreadable property.
56
© 2014 MIMAKI ENGINEERING CO.,LTD.
List of Countermeasures
1. Execute and confirm [# TEST][CHECK ENCODER].
(Confirm that a value of the scale encoder (E)
changes)
2. Check the mounting position of the Linear encoder
scale and Encoder PCB.
3. Make sure to mount linear encoder scale and no such
as dirt and scratches.
4. Check cable connection between the EPL2 main PCB
(CN101)and the SL2H PCB(CN1).
5. Check cable connection between the EPL2 main PCB
(CN16)and the COM16/32 IO PCB(CN5).
6. Replace the Linear encoder Scale with a new
one.(Refer to 6.3.5)
7. Replace the Encoder PCB with a new one.
(Refer to 6.4.8)
1. Perform [#TEST][SENSOR][PUMP MOTOR].
2. Replace the pump sensor with anew one.
3. Replace the Selective path pump Assy. with a new
one.
4. Replace the COM32 IO PCB with a new one.(Refer
to 6.4.2)
(When the message is still displayed even after a new Ink
Cartridge or an empty Ink Cartridge is charged;)
1. Perform [#TEST][SENSOR][CartridgeSensor]. (The
number correspond to the cartridge
number.)(Confirm that the END display is switched
by pushing the near end sensor.)(Confirm that the
CART display is switched by ejecting and inserting
the cartridge.)
2. Disconnect and connect the FFC located between the
CMO16/32 IO PCB(CN6) and the CART IO
PCB(CN2).
3. Check the peripheral and the assembly of near end sensor.
4. Check the connection of the ID contact PCB and
Detector Assy, I/C, Y.
5. Replace the cartridge.
6. Replace the ID contact PCB and Detector Assy. with
new one. (Refer to 6.4.9)(Refer to 6.5.4)
7. Replace the CART IO PCB with a new one.(Refer to
6.4.6)
8. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
1. Check the attached status of the chip on the cartridge.
2. Perform [#TEST][CHECK INK IC].
3. Disconnect and connect the FFC located between the
CMO16/32 IO PCB(CN6) and the CART IO
PCB(CN2).
4. Replace the ID contact PCB and Detector Assy. with
new one. (Refer to 6.4.9)(Refer to 6.5.4)
5. Replace the CART IO PCB with a new one.(Refer to
6.4.6)
6. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
7.1.2
R.1.2
1
2
3
4
5
6
7
8
P.6
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (7/10)
No.
57
58
59
60
61
LCD
List of Countermeasures
(When the message is still displayed even after a new Ink
Cartridge or an empty Ink Cartridge is charged;)
1. Perform [#TEST][SENSOR][CartridgeSensor]. (The
When 600ml cartridge is used,
number correspond to the cartridge
ink amount of the cartridge is less than 25ml.
number.)(Confirm that the END display is switched
by pushing the near end sensor.)(Confirm that the
CART display is switched by ejecting and inserting
the cartridge.)
2. Disconnect and connect the FFC located between the
CMO16/32 IO PCB(CN6) and the CART IO
PCB(CN2).
3. Check the peripheral and the assembly of near end sensor.
4. Check the connection of the ID contact PCB and
Detector Assy, I/C, Y.
5. Replace the cartridge.
6. Replace the ID contact PCB and Detector Assy. with
new one. (Refer to 6.4.9)(Refer to 6.5.4)
7. Replace the CART IO PCB with a new one.(Refer to
6.4.6)
8. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
ERROR 614
When 600ml cartridge is used, writing to the
1. Perform [#TEST][CHECK INK IC].
Preservation Failure IC chip is failed at the time of weight
2. Check the connection of the ID contact PCB Assy.
registration.
3. Replace the cartridge.
4. Replace the ID contact PCB Assy. with new
one.(Refer to 6.4.9)
5. Replace the CART IO PCB with a new one.(Refer to
6.4.6)
ERROR 627
The cartridge has not been set for a certain Set the cartridge.
RE-INSERT CARTRIDGE amount of time.
1. Check that the cartridge has been inserted correctly.
2. Check the attached status of the chip on the cartridge.
3. Perform [#TEST][SENSOR][CartridgeSensor].(The
number correspond to the cartridge
number.)(Confirm that the CART display is switched
by ejecting and inserting the cartridge.)
4. Disconnect and connect the FFC located between the
CMO16/32 IO PCB(CN6) and the CART IO
PCB(CN2).
5. Replace the ID contact PCB Assy. with new one.(Refer to
6.4.9)
6. Replace the CART IO PCB with a new one.(Refer to
6.4.6)
7. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
ERROR 628
An error occurred in the IC chip
1. Check whether the chip was also replaced when the pack
was replaced.
WRONG INK CARTRIDGE information of the ink cartridge.
Consumption exceeds the rated value.
2. Check the W ink nozzle clogging and resolve it.
3. Replace the IC chip with new one.
ERROR 612
INK LVL LOW
ERROR 613
INK LVL END
Cause
When 600ml cartridge is used,
ink amount of the cartridge is less than 60ml.
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.2
R.1.2
1
2
3
4
5
6
7
8
P.7
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (8/10)
No.
LCD
ERROR 63c
INK REMAIN ZERO
62
63
64
65
66
67
68
69
70
ERROR 650
NCU CONECT
ERROR 651
NCU SENCER LEVEL
ERROR 652
NCU NZK CHK (HW)
Cause
List of Countermeasures
Ink amount of the cartridge is empty.
(When the message is still displayed even after a new Ink
(Non of printing, after execution of ink use- Cartridge or an empty Ink Cartridge is charged;)
up cleaning.)
1. Perform and confirm
[#TEST][SENSOR][CartridgeSensor]. (The number
correspond to the cartridge number.) (Confirm that
the END display is switched by pushing the near end
sensor.)(Confirm that the CART display is switched
by ejecting and inserting the cartridge.)
2. Disconnect and connect the FFC located between the
CMO16/32 IO PCB(CN6) and the CART IO
PCB(CN2).
3. Check the peripheral and the assembly of near end sensor.
4. Check the connection of the ID contact PCB and
Detector Assy, I/C, Y.
5. Replace the cartridge.
6. Replace the ID contact PCB and Detector Assy. with
new one. (Refer to 6.4.9)(Refer to 6.5.4)
7. Replace the CART IO PCB with a new one.(Refer to
6.4.6)
8. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
NCU Assy. (E107983) is not connected to the 1. Check the cable connection between the PD_AMP
PCB Assy.(CN1) and COM16/32 IO PCB (CN14).
NCU unit.
2. Replace the NCU unit with new one.(Refer to 6.5.3)
3. Replace the COM16/32 IO PCB with a new
one.(Refer to 6.4.2)
Light quantity decreases because deterioration 1. Replace the NCU unit with new one.(Refer to 6.5.3)
of the source of light LED, dirt and wound.
H/W can not sample the Ink ejection pattern of At test drawing, if occurs even in the absence of missing
the NCU unit.
nozzles
Many nozzle missing or trajectories have
1. Check the cable connection between the PD_AMP
PCB Assy.(CN1) and COM16/32 IO PCB (CN14).
occurred.
2.
Replace
the NCU unit with new one.(Refer to 6.5.3)
ERROR 653
Ink ejection pattern of the NCU unit is ana3.
Replace
the COM16/32 IO PCB with a new
NCU NZK CHK (MARK) lyzed, and then recognized abnormal ink ejecone.(Refer to 6.4.2)
tion which not reach criteria of the pattern.
The normal determination can not be made by
Many nozzle missing or trajectories.
ERROR 654
Detection of central position of the NCU unit
fails.
NCU CENTER POS
The normal determination can not be made by
Many nozzle missing or trajectories.
ERROR 655
Detection of optimum position for the sensor of
the NCU unit fails.
NCU FLUSH POS
The normal determination can not be made by
Many nozzle missing or trajectories.
ERROR 656
Light quantity adjustment to get optimum
sensitivity fails.
NCU SN ADJUST
① The normal determination can not be made
by Many nozzle missing or trajectories.
② Light quantity decreases because deterioration of the source of light LED, dirt and
wound.
ERROR 657
Waste ink absorber of NCU is full.
1. Replace the waste ink absorber of NCU unit with new
one.
Check NCU waste ink
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.2
R.1.2
1
2
3
4
5
6
7
8
P.8
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (9/10)
No.
LCD
ERROR 658
NCU SENSOR LV LOW
71
72
ERROR 702
THERMI CONNECT
ERROR 703
!XXX
73
ERROR 710
HEATER TEMP ERROR
74
75
ERROR 901
INVALID OPERATION
ERROR 902
DATA REMAIN
76
77
78
ERROR
PARAMETER
ERROR
NO HEAD
909
VERSION
90d
SELECT
Cause
List of Countermeasures
Light quantity adjustment to get optimum
At test drawing, if occurs even in the absence of missing
sensitivity fails.
nozzles
① The normal determination can not be made 1. Check the cable connection between the PD_AMP
PCB Assy.(CN1) and COM16/32 IO PCB (CN14).
by Many nozzle missing or trajectories.
2.
Replace
the NCU unit with new one.(Refer to 6.5.3)
② Light quantity decreases because deteriora3. Replace the COM16/32 IO PCB with a new
tion of the source of light LED, dirt and
one.(Refer to 6.4.2)
wound.
Defective of the thermistor connection
1. Check each thermistor connection.
(disconnection or short)
2. Check the connection of the CN10 of the COM16/32
IO PCB.
3. Replace the COM16/COM32 IO PCB with a new
one. (Refer to 6.4.2)
PRE / PRTINT / POST of the heater is
1. If the disconnection of PRE / PRINT comes out in
JV300, be sure SW of INLET2 is turn ON. (Also
broken.
check switchboard of the breaker)
(The temperature does not rise even when
2. Verify if voltage switching SW matches with machine
heated over a certain time)
voltage range. (In the case of AC200V set at AC100V
region, the temperature does not increase)
3. Verify if the room temperature is not low (machine
specification 20 ~ 30 ?).
4. Check the connection of the heater (PRE, PRT,
POST).
5. Check the connection of the cable of the each SSR
and COM16/32 IO PCB(CN18).
6. Replace the SSR with new one
7. Replace the COM16/COM32 IO PCB with new
one.(Refer to 6.4.2)
8. Replace the AC PCB with new one.(Refer to 6.4.4)
Heater dose not turn off.
1. Check if the temperature does not rise in the OFF
state.
Error is displayed in 80 degrees Celsius or
2. Check the connection of the cable of the each SSR
more.
and COM16/32 IO PCB(CN18).
3. Check the connection of the heater (PRE, PRT,
POST).
4. Replace the SSR with new one
5. Replace the COM16/COM32 IO PCB with new
one.(Refer to 6.4.2)
6. Replace the AC PCB with new one.(Refer to 6.4.4)
Function cannot carry out by some errors.
1. Return to a local screen and confirm the error situation.
(Carry out the followings if the error still occurs when
data is cleared.)
1. Remove USB cable from the printer and execute data
clear. -> If solved, it is a problem on USB cable or
PC.
2. Replace the USB Cable with a new one.
3. Replace the EPL2 main PCB with a new one. (Refer
to 3.3.1)
Parameter version which is downloaded is 1. Check the FW version of the parameter which is
different from FW version.
downloaded.
1
2
3
4
5
6
Drawing data is remaining.
Loaded number of the head is assumed
zero.
© 2014 MIMAKI ENGINEERING CO.,LTD.
1. Check the setting of loading number of the head in the
parameter.
(System parameter No.41 “HEAD NO”=2 for JV300,
=1 for JV150)
7.1.2
R.1.2
7
8
P.9
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Error Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.2 List of Error Messages
Rev.
1.2
 List of Error Messages (10/10)
No.
LCD
79
ERROR 90f
PRINT AREA SHORT
80
ERROR 04
PARAM ROM
Cause
List of Countermeasures
Lacking printing area in printing the built- 1. Move the Y-Origin to right.
in pattern.
2. In the case of leaf media, move the X origin in front.
3. Exchange the media that has enough wide media
width and length.
Access Error of the PARAMETER ROM 1. Initialize parameter data.
2. Replace the EPL2 main PCB with a new one.(Refer
1.The state that cannot access
to 3.3.1)
“FROM” on the EPL2 main PCB.
2.Parameter data is abnormal.
1
2
3
4
5
6
7
8
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.2
R.1.2 P.10
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Warning Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
Rev.
7.1.3 List of Warning Messages
1.2
 List of Warning Messages (1/5)
No
Message
Cause
.
List of Ink Error (Checking by guidance)
1 WRONG INK IC
2 INK TYPE
3 INK COLOR
IC chip of Ink Cartridge
unreadable properly
Corrective Measures
1. Check the attached status of the chip on the cartridge.
2. Execute and confirm [#TEST][INC IC CHECK].
3. Disconnect and connect the FFC located between the COM16/32
IO PCB(CN6) and the CART IO PCB(CN2).
4. Replace the ID contact PCB with a new one(Refer to 6.4.9)
5. Replace the CART IO PCB with a new one(Refer to 6.4.6)
6. Replace the COM16/32 IO PCB with a new one. (Refer to 6.4.2)
Type of inserted Ink Cartridge (When the message is still displayed even after a Ink Cartridge is
is different.
inserted;)
1. Check the attached status of the chip on the cartridge.
The color of Ink Cartridge
2. Execute and confirm [#TEST][INC IC CHECK].
inserted is different from the
3. Disconnect and connect the FFC located between the COM16/32
color to be set.
IO PCB(CN6) and the CART IO PCB(CN2).
4. Replace the ID contact PCB with a new one(Refer to 6.4.9)
5. Replace the CART IO PCB with a new one(Refer to 6.4.6)
6. Replace the COM16/32 IO PCB with a new one. (Refer to 6.4.2)
4 WRONG CARTRIDGE
An error occurred in the IC
chip information of the ink
cartridge.
5 NO CARTRDG
No cartridge (Cartridge is not (When the message is still displayed even after a Ink Cartridge is
inserted;)
installed)
1. Check the attached status of the chip on the cartridge.
2. Execute and confirm [#TEST][CartridgeSensor].(The number
meets the cartridge No.)(Confirm that the CART display is
switched by ejecting and inserting the cartridge.)
3. Disconnect and connect the FFC located between the COM16/32
IO PCB(CN6) and the CART IO PCB(CN2).
4. Replace the ID contact PCB with a new one(Refer to 6.4.9)
5. Replace the CART IO PCB with a new one(Refer to 6.4.6)
6. Replace the COM16/32 IO PCB with a new one. (Refer to 6.4.2)
6 INK END
7 INK NEAR END
8 EXPIRATION
The chip was used too much.
1. Check whether the chip was also replaced when the pack was
replaced.
2. Check the W ink nozzle clogging and resolve it.
3. Replace the IC chip with new one.
Ink end (No ink left)
(When the message is still displayed even after a new Ink Cartridge or an
empty Ink Cartridge is charged;)
Ink near end (A small amount
1. Execute and confirm [#TEST][SENSOR][CartridgeSensor](The
of ink left)
number meets the cartridge No.).
2. Disconnect and connect the FFC located between the COM16/32
IO PCB(CN6) and the CART IO PCB(CN2).
3. Check the peripheral and the assembly of the End Sensor.
4. Check the connection of the ID contact PCB and Detector Assy, I/
C, Y.
5. Replace the Cartridge with a new one
6. Replace the ID contact PCB and Detector Assy. with new one.
(Refer to 6.4.9)(Refer to 6.5.4)
7. Replace the CART IO PCB with a new one(Refer to 6.4.6)
8. Replace the COM16/32 IO PCB with a new one. (Refer to 6.4.2)
Some ink cartridges are
expired.(Usable)
© 2014 MIMAKI ENGINEERING CO.,LTD.
1. Be careful that the expiration date is coming soon. You can use up
to the two month later.
(If this message appears when a correct cartridge is set)
2. Check the clock time of the machine.
7.1.3
R.1.2
1
2
3
4
5
6
7
8
P.1
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Warning Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.3 List of Warning Messages
Rev.
1.2
 List of Warning Messages (2/5)
No
Message
.
9 EXPIRATION(1MONTH)
10 EXPIRATION(2MONTH)
11 ERROR 63c
INK REMAIN ZERO
12 INK LVL LOW
13 INK LVL END
Cause
Some ink cartridges are
expired.
(One month has passed after
the expiration date./Usable)
Corrective Measures
1. Be careful that the expiration date is coming soon. You can use up
to the next month. The red LED blinks.
(If this message appears when a correct cartridge is set)
2. Check the clock time of the machine.
3. Check the assembly of the ID Contact PCB and the shape of the
contact plate, and execute the cleaning.
4. Check the connection of the ID Contact PCB.
5. Replace the Cartridge with a new one.
6. Replace the ID Contact PCB Assy. with a new one. (Refer to 6.4.9)
7. Replace the CART IO PCB with a new one. (Refer to 6.4.6)
Some ink cartridges are
Replace the cartridge with the warning.
expired.
1. Expiration date expired.
(If this message appears when a correct cartridge is set)
(Two months have passed
after the expiration date./ Not 2. Check the clock time of the machine.
usable)
3. Check the assembly of the ID Contact PCB and the shape of the
contact plate, and execute the cleaning.
4. Check the connection of the ID Contact PCB.
5. Replace the Cartridge with a new one.
6. Replace the ID Contact PCB Assy. with a new one. (Refer to 6.4.9)
7. Replace the CART IO PCB with a new one. (Refer to 6.4.6)
Ink remaining amount in the
cartridge is zero (Not usable/
generated by the Use-up
cleaning)
(When the message is still displayed even after a new Ink Cartridge or an
empty Ink Cartridge is charged;)
1. Perform [#TEST][SENSOR][CartridgeSensor]. (The number
correspond to the cartridge number.)(Confirm that the END
display is switched by pushing the near end sensor.)(Confirm that
the CART display is switched by ejecting and inserting the
cartridge.)
2. Disconnect and connect the FFC located between the COM16/32
IO PCB(CN6) and the CART IO PCB(CN2).
3. Check the peripheral and the assembly of the End Sensor.
4. Check the connection of the ID contact PCB and Detector Assy, I/
C, Y.
5. Replace the Cartridge with a new one.
6. Replace the ID contact PCB and Detector Assy. with new one.
(Refer to 6.4.9)(Refer to 6.5.4)
7. Replace the CART IO PCB with a new one. (Refer to 6.4.6)
8. Replace the COM32 IO PCB with a new one.(Refer to 6.4.2)
When 600ml cartridge is used,
(When the message is still displayed even after a new Ink Cartridge or an
ink amount of the cartridge is less empty Ink Cartridge is charged;)
1. Perform [#TEST][SENSOR][CartridgeSensor]. (The number
than 60ml.
correspond to the cartridge number.)(Confirm that the END
When 600ml cartridge is used,
display is switched by pushing the near end sensor.)(Confirm that
ink amount of the cartridge is less
the CART display is switched by ejecting and inserting the
than 25ml.
cartridge.)
2. Disconnect and connect the FFC located between the COM16/32
IO PCB(CN6) and the CART IO PCB(CN2).
3. Check the peripheral and the assembly of near end sensor.
4. Check the connection of the ID contact PCB and Detector Assy, I/
C, Y.
5. Replace the cartridge.
6. Replace the ID contact PCB and Detector Assy. with new one.
(Refer to 6.4.9)(Refer to 6.5.4)
7. Replace the CART IO PCB with a new one.(Refer to 6.4.6)
8. Replace the COM16/32 IO PCB with a new one.(Refer to 6.4.2)
1
2
3
4
5
6
7
8
Warning Messages (LOCAL)
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.3
R.1.2
P.2
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Warning Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
Rev.
7.1.3 List of Warning Messages
1.2
 List of Warning Messages (3/5)
No
Message
.
14 Can'tPRINT/
CART.[ENT]
Cause
Multiple ink errors (unusable
inks) occurred.
Ink supply (printing, cleaning,
etc.) cannot be performed.
Corrective Measures
1. Press the [ENTER] key, and check the relevant cartridge and the
error contents. Then replace it with a usable one.
1
15 Check waste ink[MNT] The count of the waste ink
tank exceeded the specified
amount.
1. Check the waste ink tank.
2. Press the [MAINTENANCE] -> [WASTE INK TANK
REPLACEMENT], and correct the counter or reset it.
16 Replace WIPER [MNT] The count of the wiper
exceeded the specified
amount.
1. Perform [MAINTENANCE] -> [STATION][WIPER
REPLACEMENT].
2. Replace the wiper with new one.
17 HEATER TEMP ERROR
After “error 710 HEATER
TEMP ERROR” has occurred,
the power is forcibly turned off,
and when you restart it, this is
displayed.
1. Check if the temperature does not rise in the OFF state.
2. Check the connection of the cable of the each SSR and COM16/32
IO PCB(CN18).
3. Check the connection of the heater (PRE, PRT, POST).
4. Replace the SSR with new one.
5. Replace the COM16/32 IO PCB with a new one.(Refer to 6.4.2)
6. Replace the AC PCB with new one.(Refer to 6.4.4)
The media is not set. Or, the
sensor has been broken.
(If it appears even media is set)
1. Check the set of the media.
2. Implement [# TEST] [SENSOR] -> [REAR PAPER]. (Place the
media into the hole of the media presence sensor to ensure the ON
/ OFF switch)
3. Check the connection of the CN11 of the COM16/32 IO PCB.
4. Replace the media presence sensor.
5. Replace the COM16/32 IO PCB with a new one.(Refer to 6.4.2)
POWER OFF
18
** NO MEDIA **
19 DATA REMAIN
Data has already been
received.
20 MachineTEMP/Hi ***℃ The machine temperature is
21 MachineTEMP/Lo ***℃
high.
The machine temperature is
low.
22 Shake WHITE INK
Regularly display a warning
to prevent the precipitation of
the white ink cartridge
23 Replace the spout
It became the time to replace
the spout rubber of the Eco
Case (MBIS)
cartridge
rubber of ECOCARTRIDGE
24 Wash liqid cartridge No maintenance washing liquid
cartridge (cartridge not insert)
non
Maintenance washing liquid is
25 Wash liqid end
end (No washing liquid left)
© 2014 MIMAKI ENGINEERING CO.,LTD.
(Carry out the followings if the error still occurs when data is cleared.)
1. Remove USB cable from the printer and execute data clear. -> If
solved, it is a problem on USB cable or PC.
2. Replace the USB Cable with new one.
3. Replace the EPL2 main PCB with a new one. (Refer to 3.3.1)
2
3
4
5
Adjust the ambient temperature of the installation place within the
specifications (20 - 35 ℃ ).
(If displayed even the temperature is within the room temperature)
1. Disconnect and connect the FFC located between the EPL2 main
PCB(CN100) and the Color LCD PCB(CN3).
2. Replace the FFC above with new one.
3. Replace the Color LCD PCB with new one.(Refer to 6.4.7)
4. Replace the EPL2 main PCB with a new one. (Refer to 3.3.1)
1. Shake white ink cartridge.
1. Replace the spout rubber.
(If this message appears when a cartridge is set)
1. Execute and confirm [# TEST][SENSOR]
[MAINT.CARTRIDGE].
2. Check the connection of the Detector Assy.
3. Replace the Cartridge with a new one.
4. Replace the Detector Assy. with a new one.
5. Replace the COM16/COM32 IO PCB with a new one.
7.1.3
6
7
8
R.1.2
P.3
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Warning Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
Rev.
7.1.3 List of Warning Messages
1.2
 List of Warning Messages (4/5)
No
Message
Cause
Corrective Measures
.
26 NCU SENCER LEVEL LOW Light quantity decreases because At test drawing, if occurs even in the absence of missing nozzles
deterioration of the source of
1. Check the cable connection between the PD_AMP PCB
Assy.(CN1) and COM16/32 IO PCB (CN14).
light LED, dirt and wound.
2. Replace the NCU unit with new one.(Refer to 6.5.3)
3. Replace the COM16/32 IO PCB with a new one.(Refer to 6.4.2)
27 Nozzle Missing
Since it is determined the
nozzle missing in a nozzle
Print Stopped
check and stopped printing.
28 NCU FLUSH POS
Detection of optimum position
for the sensor of the NCU unit
fails.
The normal determination can not
be made by Many nozzle missing
or trajectories.
29 NCU CENTER POS
Detection of central position of
the NCU unit fails.
The normal determination can not
be made by Many nozzle missing
or trajectories.
Nozzle check OFF
Nozzle check OFF
30 NCU SN ADJST
Nozzle check OFF
H/W can not sample the Ink ejection pattern of the NCU unit.
Many nozzle missing or trajectories have occurred.
32 NCU NZK CHK (MARK)
Ink ejection pattern of the NCU
unit is analyzed, and then recognized abnormal ink ejection
which not reach criteria of the
pattern.
The normal determination can not
be made by Many nozzle missing
or trajectories.
Nozzle check OFF
Nozzle check OFF
2
3
Light quantity adjustment to get
optimum sensitivity fails.
① The normal determination can
not be made by Many nozzle
missing or trajectories.
② Light quantity decreases
because deterioration of the
source of light LED, dirt and
wound.
31 NCU NZK CHK (HW)
4
5
6
33 NCU CONNECT
NCU Assy. (E107983) is not con- 1. Check the cable connection between the PD_AMP PCB
Assy.(CN1) and COM16/32 IO PCB (CN14).
nected to the NCU unit.
2. Replace the NCU unit with new one.(Refer to 6.5.3)
3. Replace the COM16/32 IO PCB with a new one.(Refer to 6.4.2)
34 REPLACE NCU
Light quantity decreases because
deterioration of the source of
light LED, dirt and wound.
1. Replace the NCU unit with new one.(Refer to 6.5.3)
35 REPLACE NCU INK PAD
Waste ink absorber of NCU is
full.
1. Replace the waste ink absorber of NCU unit with new one.
36 NCU ERROR
Nozzle check has been
interrupted due to some
problem.
1. Update FW.
2. Replace the EPL2 main PCB with a new one. (Refer to 3.3.1)
Nozzle check OFF
1
7
8
Warning Messages (Operation)
37 CAN’T OPERATE
:MEDIA UNDETECTED
The media has not been
detected.
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.3
R.1.2
P.4
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of Warning Messages
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.3 List of Warning Messages
Rev.
1.2
 List of Warning Messages (5/5)
No
Message
.
38 CAN’T OPERATE
:MOTOR POWER OFF
39 CAN’T OPERATE
:INK ERROR
40 CAN’T OPERATE
:COVER OPEN
41 CAN’T OPERATE
:DATA REMAIN
Cause
Corrective Measures
The motor is OFF after the
cover was opened, etc.
An ink error occurred.
1
The cover is opened.
Confirm each cover sensor.
The data has been received.
Perform clear data or start printing with [REMOTE] key.
2
3
4
5
6
7
8
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.3
R.1.2
P.5
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of SYSTEM HALT
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
Rev.
7.1.4 List of SYSTEM HALT
1.2
 List of SYSTEM HALT (1/7)
No.
LCD
SYSTEM HALT (*)
1
10e :FROM CLEAR
SYSTEM HALT (*)
2
10f : FROM WRITE
SYSTEM HALT (*)
110 : PCB KEY
3
SYSTEM HALT (*)
112 :
Cause
Corrective Measures
F-ROM CLEAR error (F-ROM clear unable) 1. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
FROM WRITE error (F-ROM writing
unable)
There is a possibility of occurrence when
LCD does not light in power ON status.
Without ColorLCD PCB;
If there is no colorLCD PCB, it is not
appeared so check with the error Log.
No CART IO PCB
4
5
6
7
8
9
10
SYSTEM HALT (*)
122 : PRAM NONE
SYSTEM HALT (*)
123 : PRAM DATA
SYSTEM HALT (*)
124 : PRAM ADDR
SYSTEM HALT (*)
125 : EEPROM READ
SYSTEM HALT (*)
126 : EEPROM WR
SDRAM of Main PCB is not accessible
SYSTEM HALT (*)
127 : POWER OFF
SYSTEM HALT (*)
147 : DS-IC BUSY
Communication fault with Mini memory
PCB
Communication fault with ink IC
SYSTEM HALT (*)
115 : PCB MAIN-F1
EPL2 MAIN PCB fuse (F1) blown (+IO5V)
1. Check the connections between the ColorLCD
PCB(CN3) and the EPL2 MAIN PCB(CN100), and
then disconnect and connect the FFCs.
2. Replace the FFCs of the above routes.
3. Replace the Color LCD PCB with a new one.(Refer
to 6.4.7)
4. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
1. Check the connections between the COM16/COM32
IO PCB(CN6) and the CART IO PCB(CN2), and then
disconnect and connect the FFCs.
2. Replace the FFCs of the above routes.
3. Replace the CART IO PCB with a new one.(Refer to
6.4.6)
4. Replace the COM16/COM32 IO PCB with a new
one. (Refer to 6.4.2)
1. Replace the MAIN PCB with a new one. (Refer to
3.3.1)
PRAM data error
11
12
© 2014 MIMAKI ENGINEERING CO.,LTD.
2
3
4
PRAM address error
Communication fault with Mini memory
PCB
1
1. Check the connection between the SL2H PCB and
Mini memory PCB.
2. Replace the Mini memory PCB with a new one.
(Refer to 6.4.5)
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
1. Replace the MAIN PCB with a new one. (Refer to
3.3.1)
1. Perform [#TEST][IC CHCK].
2. Check the connection and mount of the ID contact
PCB.
3. Replace the Cartridge with a new one
4. Replace the ID contact PCB with new one. (Refer to
6.4.9)
5. Replace the CART IO PCB with a new one(Refer to
6.4.6)
1. Turn on the power, and then confirm D27 on the
EPL2 main PCB is lit. (Refer to 2.3.1)(Confirm it
before an error occurs, because when an error occurs,
the LED is not lit)
2. When LED is not lit, confirm connection and damage
of the FFC between EPL2 main PCB (CN9) and
COM16/32 IO PCB (CN1). Replace the F1 fuse.
(Refer to 2.3.1)(Refer to 2.3.3)
3. When an error occurs with LED is lit, replace the
EPL2 main PCB.(Refer to 3.3.1)
7.1.4
R.1.2
5
6
7
8
P.1
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of SYSTEM HALT
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.4 List of SYSTEM HALT
Rev.
1.2
 List of SYSTEM HALT (2/7)
No.
LCD
Corrective Measures
1. Turn on the power, and then confirm D33 on the
EPL2 main PCB is lit. (Refer to 2.3.1)(Confirm it
before an error occurs, because when an error occurs,
the LED is not lit)
2. When LED is not lit, confirm connection and damage
13
of the FFC between EPL2 main PCB (CN9) and
COM16/32 IO PCB (CN1). Replace the F4 fuse.
(Refer to 2.3.1)(Refer to 2.3.3)
3. When an error occurs with LED is lit, replace the
EPL2 main PCB.(Refer to 3.3.1)
SYSTEM HALT (*)
EPL2 MAIN PCB fuse (F2 or F3) blown (+SLD 1. Turn on the power, and then confirm D31 and D32 on
the EPL2 main PCB are lit. (Refer to 2.3.1)(Confirm
1bf : PCB MAIN-F2/F3 POW1 FFC or Cable)
it before an error occurs, because when an error
occurs, the LED is not lit)
2. When LED is not lit, confirm connection and damage
of the FFC between EPL2 main PCB (CN6) and
14
SL2H PCB (CN8). Replace the F2 and/or F3 fuse. (F2
for D31 is not lit, F3 for D32 is not lit) (Refer to
2.3.1)(Refer to 2.3.2)
3. When an error occurs with LED is lit, replace the
EPL2 main PCB.(Refer to 3.3.1)
SYSTEM HALT (*)
EPL2 MAIN PCB fuse (F5 or F6) blown (+SLD 1. Turn on the power, and then confirm D34 and D35 on
the EPL2 main PCB are lit. (Refer to 2.3.1)(Confirm
1c0 : PCB MAIN-F5/F6 POW2 FFC or Cable)
it before an error occurs, because when an error
occurs, the LED is not lit)
2. When LED is not lit, confirm connection and damage
15
of the FFC between EPL2 main PCB (CN6) and
SL2H PCB (CN8). Replace the F5 and/or F6 fuse. (F5
for D34 is not lit, F6 for D35 is not lit) (Refer to
2.3.1)(Refer to 2.3.2)
3. When an error occurs with LED is lit, replace the
EPL2 main PCB.(Refer to 3.3.1)
SYSTEM HALT (*)
COM16/32 IO PCB fuse (F1) blown
1. Turn on the power, and then confirm D1 on the
COM16/32 IO PCB is lit. (Refer to 2.3.3)(Confirm it
(+42VCAS)
1af : PCB COMIO-F1
before an error occurs, because when an error occurs,
the LED is not lit)
2. When LED is not lit, confirm connection and damage
of the FFC between COM16/32 IO PCB (CN6,
CN10) and CART IO PCB (CN2,CN1). Replace the
F1. (Refer to 2.3.3)(Refer to 2.3.10)
3. Turn on the power again, and then confirm D31 and
16
D32 on the CART IO are lit. (Refer to 2.3.10)
4. When LED is not lit, confirm damage of the cable of
CN15,16 on the CART IO PCB, and of the cartridge
solenoid and circulation motor. Replace the F2 and/or
F3 fuse. (F2 for D31 is not lit, F3 for D32 is not lit)
(Refer to 2.3.10)
5. When an error occurs with LED is lit, replace the
COM16/COM32 IO PCB. (Refer to 6.4.2)
SYSTEM HALT (*)
COM16/32 IO PCB fuse (F2) blown (+42V-s1. Turn on the power, and then confirm D57 on the
COM16/32 IO PCB is lit. (Refer to 2.3.3)(Confirm it
FUSE)
1b0 : PCB COMIO-F2
before an error occurs, because when an error occurs,
the LED is not lit)
2. When LED is not lit, confirm damage of the cable of
17
CN11,12,13 on the COM16/32 IO PCB, and of the
cleaning cartridge solenoid, pump motor, and wiper
motor. Replace the F2 fuse. (Refer to 2.3.3)
3. When an error occurs with LED is lit, replace the
COM16/COM32 IO PCB. (Refer to 6.4.2)
SYSTEM HALT (*)
12d : PCB MAIN-F4
Cause
EPL2 MAIN PCB fuse (F4) blown (+IOPOW)
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.4
R.1.2
1
2
3
4
5
6
7
8
P.2
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of SYSTEM HALT
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.4 List of SYSTEM HALT
Rev.
1.2
 List of SYSTEM HALT (3/7)
No.
LCD
SYSTEM HALT (*)
1b1 : PCB COMIO-F3
Cause
COM16/32 IO PCB fuse (F3) blown (+IO5VFUSE)
18
SYSTEM HALT (*)
1b2 : PCB COMIO-F4
COM16/32 IO PCB fuse (F4) blown (+24VFUSE)
SYSTEM HALT (*)
1b3 : PCB SLDR2H-F1
SL2H PCB fuse (F1) blown (+3.3V-FUSE)
SYSTEM HALT (*)
1b4 : PCB SLDR2H-F2
SL2H PCB fuse (F2) blown (+4.2V-FUSE)
19
20
21
SYSTEM HALT (*)
1b5 : MAIN CN6
Connection error of the 30 core FFC between
EPL2 Main PCB(CN6) and SL2H PCB(CN8)
22
SYSTEM HALT (*)
1b6 : COMIO CN26
23
SYSTEM HALT (*)
24 1b7 : COMIO CN27
SYSTEM HALT (*)
25 1b8 : COMIO CN28
SYSTEM HALT (*)
26 1b9 : COMIO CN30
SYSTEM HALT (*)
27 1ba : COMIO CN31
Connection error of the 20 core FFC between
COM16/32 IO PCB(CN26) and (Cutter slider
PCB)
Connection error of the 30 core FFC between
COM16/32 IO PCB(CN27) and SL2H
PCB(CN3)
Connection error of the 30 core FFC between
COM16/32 IO PCB(CN28) and SL2H
PCB(CN4)
Connection error of the 30 core FFC between
COM16/32 IO PCB(CN30) and SL2H
PCB(CN6)
Connection error of the 30 core FFC between
COM16/32 IO PCB(CN31) and SL2H
PCB(CN7)
© 2014 MIMAKI ENGINEERING CO.,LTD.
Corrective Measures
1. Turn on the power, and then confirm D58 on the
COM16/32 IO PCB is lit. (Refer to 2.3.1)(Confirm it
before an error occurs, because when an error occurs,
the LED is not lit)
2. When LED is not lit, confirm damage of the cable of
CN10,11,12,13,14, and 23 on the COM16/32 IO
PCB. Replace the F3 fuse. (Refer to 2.3.3)
3. When an error occurs with LED is lit, replace the
COM16/COM32 IO PCB. (Refer to 6.4.2)
1. Turn on the power, and then confirm D60 on the
COM16/32 IO PCB is lit. (Refer to 2.3.1)(Confirm it
before an error occurs, because when an error occurs,
the LED is not lit)
2. When LED is not lit, confirm damage of the cable of
CN10,19,21, and 22 on the COM16/32 IO PCB.
Replace the F4 fuse. (Refer to 2.3.3)
3. When an error occurs with LED is lit, replace the
COM16/COM32 IO PCB. (Refer to 6.4.2)
1. Confirm running out of F1 fuse on the SL2H PCB.
(Refer to 2.3.2)
2. Perform “Checking damage of the Print heads”.(Refer
to 7.2.2)
3. Confirm connection and damage of FFC between the
SL2H PCB and the Head.
4. If the above does not solve the problem, replace the
SL2H OCB. (Refer to 6.4.3)
1. Turn on the power, and then confirm D30 on the
SL2H PCB is lit. (Refer to 2.3.2)(Confirm it before an
error occurs, because when an error occurs, the LED
is not lit)
2. When LED is not lit, perform “Checking damage of
the Print heads”, and confirm connection and damage
of FFC between the SL2H PCB and the Head.
Replace the F2 fuse. (Refer to 2.3.3)(Refer to 7.2.2)
3. When an error occurs with LED is lit, replace the
SL2H PCB. (Refer to 6.4.3)
1. Disconnect and connect the FFC located between the
EPL2 main PCB(CN6) and the SL2H PCB(CN8).
2. Replace the above FFC.
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
4. Replace the EPL2 MAIN PCB with a new one.(Refer
to 3.3.1)
1. Confirm FFC is not connected to CN26 of the
COM16/32 IO PCB.
2. Replace the COM16/COM32 IO PCB with a new
one. (Refer to 6.4.2)
1. Disconnect and connect the FFC located between the
EPL2 main PCB(CN6) and the SL2H PCB(CN8).
2. Replace the above FFC.
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
4. Replace the EPL2 MAIN PCB with a new one.(Refer
to 3.3.1)
7.1.4
R.1.2
1
2
3
4
5
6
7
8
P.3
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of SYSTEM HALT
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.4 List of SYSTEM HALT
Rev.
1.2
 List of SYSTEM HALT (4/7)
No.
LCD
SYSTEM HALT
28
1bb : COMIO
SYSTEM HALT
1bc : COMIO
(*)
VHV1 OC
(*)
VHV2 OC
SYSTEM HALT
30
1bd : COMIO
SYSTEM HALT
1be : COMIO
(*)
VHV3 OC
(*)
VHV4 OC
29
31
SYSTEM HALT (*)
1c1 : PCB COMIO
Cause
COM16/32 IO PCB + VHV1 over current
(Head 1 side)
COM16/32 IO PCB + VHV2 over current
(Head 1 side)
COM32 IO PCB + VHV3 over current
(Head 2 side)
COM32 IO PCB + VHV4 over current
(Head 2 side)
No COM16/32 IO PCB
32
SYSTEM HALT (*)
1c3 : PCB SLDR2H
No SL2H PCB
33
34
SYSTEM HALT (*)
303 : PCB MAIN ET
SYSTEM HALT (*)
406 : WIPER ORG
EPL2 MAIN PCB Ethernet IC trouble
Wiper origin undetectable
35
© 2014 MIMAKI ENGINEERING CO.,LTD.
Corrective Measures
There is possibility of the Head 1 side damage
When this error occurs, perform both following two items.
Only in one item, there is the possibility of the recurrence
1. Perform “Checking Damage of the Print Heads”.
(Refer to 7.2.2)
2. perform “Determining short circuit of COM16 IO
PCB/COM32 IO PCB”. (Refer to 7.2.1)
There is possibility of the Head 2 side damage
When this error occurs, perform both following two items.
Only in one item, there is the possibility of the recurrence
1. Perform “Checking Damage of the Print Heads”.
(Refer to 7.2.2)
2. perform “Determining short circuit of COM16 IO
PCB/COM32 IO PCB”. (Refer to 7.2.1)
1. Disconnect and connect the FFC between the
COM16/COM32 IO PCB(CN1) and the EPL2 MAIN
PCB(CN9), and then.
2. Check the connection of CN32 on the COM16/
COM32 IO PCB
3. Replace the above FFC.
4. Replace the COM16/COM32 IO PCB with a new
one. (Refer to 6.4.2)
5. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
1. Check the connections between the SL2H PCB(CN8)
and the EPL2 MAIN PCB(CN6).
2. Check the connections between the SL2H PCB(CN1)
and the EPL2 MAIN PCB(CN101).
3. Replace the SL2H PCB with a new one. (Refer to
6.4.3)
4. Replace the above FFC and cable.
5. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
1. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
1. Execute and confirm [#TEST][SENSOR]
[WIPER]. (Confirm that the ON/OFF display is
switched by moving the wiper back and forth.)
2. Check that the wiper moves back and forth smoothly
in manual.
3. Check the assembly and connector connection of
Wiper Origin Sensor.
4. Check the connector connection of Wiper motor, and
then disconnect and connect the connector.
5. Check the connection of the COM16/COM32 IO
PCB (CN11).
6. Replace the Wiper Origin Sensor with a new one.
7. Replace the Wiper Motor with a new one.
8. Replace the COM16/COM32 IO PCB with a new
one. (Refer to 6.4.2)
7.1.4
R.1.2
1
2
3
4
5
6
7
8
P.4
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of SYSTEM HALT
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.4 List of SYSTEM HALT
Rev.
1.2
 List of SYSTEM HALT (5/7)
No.
LCD
SYSTEM HALT (*)
502 : Y ORGIN
Cause
Y Origin Sensor error
36
SYSTEM HALT (*)
509 : HDC POSCNT
HDC position counter error
37
SYSTEM HALT (*)
801 : (C)OPCODE
SYSTEM HALT (*)
39
802 : (C)SLOT
SYSTEM HALT (*)
40
803 : (C)CPU ADDR
SYSTEM HALT (*)
41
804 : (C)DMA ADDR
38
System error
(CPU exception: OP code error)
System error
(CPU exception: Slot instruction error)
System error
(CPU exception: CPU address error)
System error
(CPU exception: DMA address error)
Corrective Measures
1. Execute and confirm [#TEST][SENSOR] ->
[Y-ORIGIN]. (Confirm that the ON/OFF display is
switched by moving the carriage left and right.)
2. Check in manual if the carriage moves left and right
smoothly.
3. Check the connector connection of Y-origin Sensor
and EPL2 Main PCB(CN7).
4. Replace the Y Origin Sensor with a new one.
5. Check if there is no trouble on the Y Motor Cable or
connecting.
Replace the Y-axis motor with a new one.
( See 6.3.2)
6. Replace the EPL2 MAIN PCB with a new one. ( See
3.3.1)
1. Execute [#TEST][CHECK ENCODER].
2. Check the assembly of Liner encoder scale and
Encoder PCB.
3. Check if there is no trouble of connection of the
Encoder PCB.
(disconnecting, burnout, or the like).
4. Check the connections between the SL2H PCB(CN1)
and the EPL2 MAIN PCB(CN101), and then
disconnect and connect the cable.
5. Check the connections between the COM16/32 IO
PCB(CN5) and the EPL2 MAIN PCB(CN16), and
then disconnect and connect the cable.
6. Check the assembly of Liner encoder scale, and
confirm that there is neither dirt nor scratch.
7. Replace the Liner encoder scale with a new one.
8. Replace the Encoder PCB with a new one.
9. Replace the Y-axis Motor with a new one. ( See
6.3.2)
1. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
1
2
3
4
5
6
7
8
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.4
R.1.2
P.5
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of SYSTEM HALT
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.4 List of SYSTEM HALT
Rev.
1.2
 List of SYSTEM HALT (6/7)
No.
LCD
SYSTEM HALT
42
806 : FW/SIO
SYSTEM HALT
807 : FW/SIO
(*)
bit
(*)
wbsy
Cause
Serial control error
43
44
45
46
47
48
49
SYSTEM HALT (*)
808 : FW/STP-MTR
SYSTEM HALT (*)
809 : FW/XY param
SYSTEM HALT (*)
80b : FW/ctrltsk
SYSTEM HALT (*)
80c : FW/PUMP W
SYSTEM HALT (*)
80e : FW/FROM prm
SYSTEM HALT (*)
80f : FW/SIO vch
SYSTEM HALT (*)
811 : FW/SIO read
FW error
Serial control error
50
Corrective Measures
Serial communications for the EPL2 - COM16/32 IO PCB
side;
1. Disconnect and connect the FFC located between the
COM16/32 IO PCB(CN1) and the EPL2 main
PCB(CN9).
2. Check the connection of CN32 on the COM16/32 IO
PCB.
3. Replace the FFC with new one.
4. Replace the COM16/32 IO PCB with new one.(Refer
to 6.4.2)
5. Replace the EPL2 MAIN PCB with a new one.
(Refer to 3.3.1)
1
Serial communications for the EPL2 - SL2H PCB side;
1. Disconnect and connect the FFC located between the
SL2H PCB(CN8) and the EPL2 main PCB(CN6).
2. Check the connection between EPL2 main PCB
(CN101) and SL2H PCB (CN1).
3. Replace the SL2H PCB with new one.(Refer to 6.4.3)
4. Replace the FFC with new one.
5. Replace the EPL2 MAIN PCB with a new one.
(Refer to 3.3.1)
1. Update F/W.
2. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
3
Serial communications for the EPL2 - COM16/32 IO PCB
side;
1. Disconnect and connect the FFC located between the
COM16/32 IO PCB(CN1) and the EPL2 main
PCB(CN9).
2. Check the connection of CN32 on the COM16/32 IO
PCB.
3. Replace the FFC with new one.
4. Replace the COM16/32 IO PCB with new one.(Refer
to 6.4.2)
5. Replace the EPL2 MAIN PCB with a new one.
(Refer to 3.3.1)
Serial communications for the EPL2 - SL2H PCB side;
1. Disconnect and connect the FFC located between the
SL2H PCB(CN8) and the EPL2 main PCB(CN6).
2. Check the connection between EPL2 main PCB
(CN101) and SL2H PCB (CN1).
3. Replace the SL2H PCB with new one.(Refer to 6.4.3)
4. Replace the FFC with new one.
5. Replace the EPL2 MAIN PCB with a new one.
(Refer to 3.3.1)
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.4
R.1.2
2
4
5
6
7
8
P.6
MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions > List of SYSTEM HALT
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
Remark
7.1.4 List of SYSTEM HALT
Rev.
1.2
 List of SYSTEM HALT (7/7)
No.
LCD
SYSTEM HALT (*)
51
812 : FW/CRTRG NO
SYSTEM HALT (*)
52
813 : FW/WIPER RN
SYSTEM HALT (*)
53
814 : FW/drivinfm
SYSTEM HALT (*)
815 : FW/SIO rsrc
Cause
FW error
Serial control error
54
55
56
57
58
59
60
61
62
63
64
SYSTEM HALT (*)
FW error
816 : FW/FROM WRC
SYSTEM HALT (*)
817 : FW/SaveArea
SYSTEM HALT (*)
818 : FW/EEP SIZE
SYSTEM HALT (*)
819 : FW/HROM SIZ
SYSTEM HALT (*)
81b : FW/STACK OV
SYSTEM HALT (*)
826 : FW/PrmSaveBuf
SYSTEM HALT (*)
828 : FW/ERR L*****
SYSTEM HALT (*)
829 : FW/ERASE TIMEOV
SYSTEM HALT (*)
82b : FW/MENU.******
SYSTEM HALT (*)
Unknown error
000 : UNNOWN ERR
Corrective Measures
1. Update F/W.
2. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
Serial communications for the EPL2 - COM16/32 IO PCB
side;
1. Disconnect and connect the FFC located between the
COM16/32 IO PCB(CN1) and the EPL2 main
PCB(CN9).
2. Check the connection of CN32 on the COM16/32 IO
PCB.
3. Replace the FFC with new one.
4. Replace the COM16/32 IO PCB with new one.(Refer
to 6.4.2)
5. Replace the EPL2 MAIN PCB with a new one.
(Refer to 3.3.1)
Serial communications for the EPL2 - SL2H PCB side;
1. Disconnect and connect the FFC located between the
SL2H PCB(CN8) and the EPL2 main PCB(CN6).
2. Check the connection between EPL2 main PCB
(CN101) and SL2H PCB (CN1).
3. Replace the SL2H PCB with new one.(Refer to 6.4.3)
4. Replace the FFC with new one.
5. Replace the EPL2 MAIN PCB with a new one.
(Refer to 3.3.1)
1. Update F/W.
2. Replace the EPL2 MAIN PCB with a new one. (Refer
to 3.3.1)
1
2
3
4
5
6
7
8
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.1.4
R.1.2
P.7
MAINTENANCE MANUAL > Test Items > Other Test > Checking Damage of the Print Heads
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
1.30
Remark
Rev.
7.2.2 Checking Damage of the Print Heads
1.2
 Outline
Check whether the COM line between the print head and the SL2H PCB has trouble or not.
After turning off the sub and main power switches in order, unplug the power code.
Check if no electric charge is remaining in the PCB.
It is very dangerous if sleep mode functions mistakenly during the operation.
Moreover, the PCB may be damaged in case electric charge still remains inside.
Also there is a possibility of electric shock because of high power voltage applied the high-pressure part
of PCB. Take care to avoid contact with it.
 Procedure
CN3
CN6
CN4
1
2
CN7
3
TP10
TP9
TP8
TP7
TP6
TP5
TP4
TP3
TP26
TP25
TP24
TP23
TP22
TP21
TP20
TP19
TP18
TP17
TP16
TP15
TP14
TP13
TP12
TP11
4
TP34
TP33
TP32
TP31
TP30
TP29
TP28
TP27
5
1. In case of JV150 (COM16 IO PCB);
Release the top and bottom lock of the connector under CN3,
CN4 and CN5 of the SL2H PCB, and disconnect the FFC.
In case of JV300 (COM32 IO PCB);
Release the top and bottom lock of the connector under CN3,
CN4, CN5, CN6 and CN7 of the SL2H PCB, and disconnect the
FFC.
2. Measure a resistance between the test pin (TP) and GND on the
Slider 2H PCB ASSY to determine the COM circuit condition.
6
7
(1)In case of JV150 (COM16 IO PCB)
Connect the negative terminal of the tester to the GND test
pin and measure the resistance by getting the positive terminal
touch to TP with the following.
8
On the Slider 2H,
TP under CN3 (TP3, 4, 5, 6, 7, 8, 9, 10),
TP under CN4 (TP19, 20, 21, 22, 23, 24, 25, 26)
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.2.2
R.1.2
P.1
MAINTENANCE MANUAL > Test Items > Other Test > Checking Damage of the Print Heads
Model
JV150/300
Issued 2014.05.30 Revised 2014.12.10 F/W ver
1.30
Remark
Rev.
7.2.2 Checking Damage of the Print Heads
1.2
(2)In case of JV300 (COM32 IO PCB)
Connect the negative terminal of the tester to the GND test
pin and measure the resistance by getting the positive terminal
touch to TP with the following.
On the Slider 2H,
TP under CN3 (TP3, 4, 5, 6, 7, 8, 9, 10),
TP under CN4 (TP19, 20, 21, 22, 23, 24, 25, 26),
1
TP under CN6 (TP11, 12, 13, 14, 15, 16, 17, 18),
TP under CN7 (TP27, 28, 29, 30, 31, 32, 33, 34),
Measured value of each test pin should be more than 2M ohms.
If the results for the TP group besides CN3 or the TP group
besides CN4 are not good, there is a fault in head 1.
If the results for the TP group besides CN6 or the TP group
besides CN7 are not good, there is a fault in head 2.
If any of the head COM line defect is found, the print
head may be broken. Replace the print heads first.
Connecting the PCB without replacing the broken
head will break the PCB continuously.
2
3
4
5
6
7
8
© 2014 MIMAKI ENGINEERING CO.,LTD.
7.2.2
R.1.2
P.2