TEST REPORT
Test report for asynchronous machine
Customer
Project
Order ref.
SINJAR CEMENT PLANT
EMS4130-E21553 SINJAR CEMENT
EMS4130-E21553
Machine
Work no.
Serial no.
HXR 400LG6
6922IY300
4690157
Date
10/27/2021
Approved on behalf of the manufacturer
Zhong Wei
ABB Electrical Machines Ltd.
Visiting Address
No.380,TianXing Road
Minhang District, Shanghai
Postal Address
200245
Minhang District, Shanghai
P.R. China
Telefax(Group)
+86 21 6113 7688
Telefax(Test Floor)
+86 21 6113 7788
TEST REPORT
Customer
Machine
SINJAR CEMENT PLANT
HXR 400LG6
Order ref.
Work no.
Serial no.
EMS4130-E21553
6922IY300
4690157
Project
Approved
EMS4130-E21553 SINJAR CEMENT
Page
2
Revision
A
Report rev
A
Zhong Wei
Ratings
Machine
Standards
Insulation class
Temperature class
Ambient temp., max.
f [Hz]
29.4
IEC
Mounting designation
Protected by enclosure
Method of cooling
F
B
55.0 °C
Connection P [kW] / [hp]
D
300 / 402
U [V] I [A]
380 590
p.f. Direction n [rpm] Duty
0.80
<==>
582 S1, CONVERTER SUPPLY
Table of contents / Test program
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
IM 1001
IP 55
IC 416
Visual inspection
Air gap measurement
Resistance measurement of windings and elements
Insulation resistances before tests
Direction of rotation, checking of phase sequence
Short-circuit point
No-load point
Vibration measurement
High voltage test
Insulation resistances after tests
Measurement of fan motors
TEST REPORT
Customer
Machine
SINJAR CEMENT PLANT
HXR 400LG6
Order ref.
Work no.
Serial no.
EMS4130-E21553
6922IY300
4690157
Project
Approved
EMS4130-E21553 SINJAR CEMENT
1)
3
A
- Serial number is stamped on frame
- Terminal boxes and auxilliary equipment are correctly assembled and fixed
- Shaft ends and wedge grooves are flawless
Air gap measurement
Viewed from D-end
3)
2.2 mm
2.1 mm
2.1 mm
Resistance measurement of windings and elements
u = 20 °C
Winding
Stator
Ruv [ohm]
Ruw [ohm]
Rvw [ohm]
0.00768
0.00771
0.00771
u = 22.6 °C
Terminals
1-2
3 - 4,5
6 - 7,8
9 - 10,11
12 - 13,14
15 - 16,17
18 - 19,20
21 - 22,23
24 - 25,26
4)
R [ohm]
180.4
109.0
108.9
108.9
109.0
108.9
108.9
109.0
108.9
Position
Space heater
Stator winding, U-phase
Stator winding, V-phase
Stator winding, W-phase
Stator winding, U-phase
Stator winding, V-phase
Stator winding, W-phase
D.E - bearing
N.D.E - bearing
Detector
RERM 45
PYR PT100LC3/4ZEX
PYR PT100LC3/4ZEX
PYR PT100LC3/4ZEX
PYR PT100LC3/4ZEX
PYR PT100LC3/4ZEX
PYR PT100LC3/4ZEX
PYR PT100BB5/4Z
PYR PT100BB5/4Z
Insulation resistances before tests
u = 22.6 °C
Winding
Stator
Auxiliaries
Space heater
R [Mohm]
17500
R [Mohm]
50000
U [V]
1000
U [V]
500
Temperature detectors
Stator
Bearings
Other
Notes
Other = interference protector VS ground.
A
A
Zhong Wei
Notes
2.2 mm
Revision
Report rev
Visual inspection
Version
2)
Page
R [Mohm]
100000
100000
U [V]
500
500
20000
100
TEST REPORT
Customer
Machine
SINJAR CEMENT PLANT
HXR 400LG6
Page
Order ref.
Work no.
Serial no.
EMS4130-E21553
6922IY300
4690157
Project
Approved
EMS4130-E21553 SINJAR CEMENT
5)
4
Revision
A
Report rev
A
Zhong Wei
Direction of rotation, checking of phase sequence
Result
6)
U-V-W | L1-L2-L3 | >>> (CW)
Short-circuit point
Connection
D
7)
f [Hz]
40.0
U1 [V]
84.2
I1 [A]
557.6
P1 [kW]
12.27
u[°C]
p.f.
0.151 22.7
Ik [A]
2517.2
U1 [V]
380.4
I1 [A]
186.21
P1 [kW]
3.24
u[°C]
p.f.
0.026 27.7
Direction
CW
Un [V]
380
No-load point
Connection
D
8)
f [Hz]
40.0
Vibration measurement
Bearing position
U [V]
I [A]
f[Hz]
Horizontal
380
380
186
186
40.0
40.0
0.12
0.21
D-END
ND-END
Measuring equipment
Id
Type
1425000089 Vibration analyzer
Mounting Rigid
Vertical
Axial
0.16
0.12
Unit
0.13
0.17
mm/s, rms
mm/s, rms
Name
Cal Date
Next Cal Due
CSI 2130
12/14/2020
12/13/2021
9) High voltage test
Winding
Stator
Auxiliaries
Space heater
Temperature detectors
Stator
Bearings
Notes
10)
U [V]
2000
t [s]
60
f [Hz]
50
1500
60
50
1500
500
60
60
50
50 Other
500
60
50
Other = interference protector VS Pt100.
Insulation resistances after tests
u = 27.5 °C
Winding
Stator
Auxiliaries
Space heater
R [Mohm]
12500
R [Mohm]
60000
-
t [s]
60
U [V]
500
U [V]
1000
Temperature detectors
Stator
Bearings
Other
Notes
Other = interference protector VS ground.
R [Mohm]
100000
100000
U [V]
500
500
20000
100
TEST REPORT
Customer
Machine
SINJAR CEMENT PLANT
HXR 400LG6
Order ref.
Work no.
Serial no.
EMS4130-E21553
6922IY300
4690157
Project
Approved
EMS4130-E21553 SINJAR CEMENT
11)
Page
5
Revision
A
Report rev
A
Zhong Wei
Measurement of fan motors
Version A
Measured values
Position
U [V]
N-end
690
f [Hz]
50.0
Iu [A]
2.0
Iv [A]
2.1
Iw [A] P1 [kW]
2.2
1.95
Ratings
Un [V] In [A]
690
2.8
P2n [kW] nn [rpm] fn [Hz]
2.20 1451.00 50.0
End of report
Test bay TA1 (CNEMS test floor, test bench no. 1)
Author
Weirong Lu
Number of pages
5
Printed: 10/29/2021
Zhong Wei
2.2/7