REC15_AL / REC25_AL REC SERIES AUTOMATIC CIRCUIT RECLOSER TECHNICAL MANUAL ISO 9001:2008 certification ISO 14001:2004 certification REC SERIES AUTOMATIC CIRCUIT RECLOSERS 2 Copyright © Tavrida Electric, All Rights Reserved This document is copyrighted and is intended for users and distributors of Tavrida Electric products. It contains information that is the intellectual property of Tavrida Electric and this document, or any part there of, should not be copied or reproduced in any form without prior written permission of Tavrida Electric. is a trademark of Tavrida Electric and should not be reproduced or used in any way without written authorization. Tavrida Electric applies a policy of ongoing development and reserves the right to change products without prior notice. Tavrida Electric does not accept any responsibility for loss or damage incurred as a result of acting or refraining from acting based on information in this Technical Manual. Low voltage devices (recloser controller all types) meet the requirements of the EMC Directive 2006/95, the Low Voltage Directive 2004/108 3 TECHNICAL MANUAL TABLE OF CONTENTS 1. INTRODUCTION ............................................................................................................................................................................ 7 1.1 General information ................................................................................................................................................................ 7 1.2 Safety information ............................................................................................................................................................ 7 1.2.1 Personnel competence ........................................................................................................................................................ 7 1.2.2 Hazard statements ................................................................................................................................................................. 7 1.3 Applicability ............................................................................................................................................................................. 7 1.4 Abbreviation ............................................................................................................................................................................ 8 2. PRESENTATION ............................................................................................................................................................................ 9 2.1 Product application field ................................................................................................................................................. 9 2.2 Key benefits ......................................................................................................................................................................... 9 2.3 Compliance ............................................................................................................................................................................ 9 2.3.1 Quality .................................................................................................................................................................................... 9 2.3.2 Reference standards ............................................................................................................................................................. 10 2.3.3 Type test reports .................................................................................................................................................................... 10 3. PRODUCT CLASSIFICATION ........................................................................................................................................................... 11 3.1 General information ............................................................................................................................................................... 11 3.2 Part numbering ..................................................................................................................................................................... 11 3.3 Marking ........................................................................................................................................................................... 15 3.4 Sealing ................................................................................................................................................................................. 16 3.5 Packaging .......................................................................................................................................................................... 17 4. TECHNICAL PARAMETERS ............................................................................................................................................................ 19 4.1 Outdoor Switching Module parameters .................................................................................................................................. 19 4.2 Sensors parameters ......................................................................................................................................................... 21 4.3 Recloser Control Cubicle basic technical parameters .......................................................................................................... 22 5. DESIGN AND OPERATION.............................................................................................................................................................. 26 5.1 Design........................................................................................................................................................................ 26 5.1.1 Outdoor Switching Module (OSM) ........................................................................................................................................ 26 5.1.2 Protective tank ....................................................................................................................................................... 27 5.1.3 Main contacts position indicator .......................................................................................................................................... 27 5.1.4 Current and voltage sensing ............................................................................................................................................. 28 5.1.5 Bushing extensions ........................................................................................................................................................... 28 5.1.6 Vacuum circuit breaker .................................................................................................................................................... 30 5.1.7 Recloser control ............................................................................................................................................................... 31 5.1.8 Recloser Control Cubicle ....................................................................................................................................................... 31 5.1.9 Umbilical control cable...................................................................................................................................................... 36 5.1.10 Control Panel Module (CPM) ........................................................................................................................................ 37 5.1.11 Recloser Control Module (RCM) ...................................................................................................................................... 37 5.1.12 Power Supply Filter Module (PSFM) ..................................................................................................................................... 37 5.1.13 Rechargeable Battery (BAT) ................................................................................................................................................ 38 5.1.14 Bluetooth Module (BTM) ...................................................................................................................................................... 39 5.1.15 I/O Module (IOM) .................................................................................................................................................................... 41 5.1.16 Provision for Remote Terminal Unit (RTU) ............................................................................................................................ 42 5.1.17 Anti-condensation kit ........................................................................................................................................................... 44 5.2 Operation ....................................................................................................................................................................... 45 5.2.1 Opening ................................................................................................................................................................................. 45 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 4 5.2.2 Closing ................................................................................................................................................................................. 45 5.2.3 Indication ............................................................................................................................................................................... 46 6. FUNCTIONALITY.................................................................................................................................................................... 47 6.1 Protection ....................................................................................................................................................................... 47 6.1.1 Overview ............................................................................................................................................................................... 47 6.1.2 Protection elements ............................................................................................................................................................... 47 6.1.2.1 Source Detector (SD) ................................................................................................................................................. 47 6.1.2.2 Phase Overcurrent (OC) ............................................................................................................................................. 48 6.1.2.3 Earth Fault (EF) .......................................................................................................................................................... 49 6.1.2.4 Phase and Earth Overcurrent Autoreclosing (AR OC) ............................................................................................ 51 6.1.2.5 Loss of Supply (LS) ..................................................................................................................................................... 55 6.1.2.6 Loss of Supply Autoreclosing (ARLS) ........................................................................................................................ 55 6.1.2.7 Hot Line (HL) ............................................................................................................................................................... 57 6.1.2.8 Sensitive Earth Fault (SEF) ...................................................................................................................................... 58 6.1.2.9 Sensitive Earth Fault Autoreclosing (AR SEF) ......................................................................................................... 59 6.1.2.10 Voltage Unbalance (VU) ............................................................................................................................................ 60 6.1.2.11 Current Unbalance (CU) ........................................................................................................................................... 61 6.1.2.12 Voltage Reclosing Control (VRC) ............................................................................................................................. 61 6.1.2.13 Undervoltage (UV) .................................................................................................................................................. 63 6.1.2.14 Undervoltage Autoreclosing (AR UV) ....................................................................................................................... 64 6.1.2.15 Overvoltage (OV) ....................................................................................................................................................... 65 6.1.2.16 Overvoltage Autoreclosing (AR OV) .......................................................................................................................... 65 6.1.2.17 Underfrequency (UF) .............................................................................................................................................. 66 6.1.2.18 Underfrequency Autoreclosing (AR UF) .................................................................................................................. 67 6.1.2.19 Overfrequency (OF) .................................................................................................................................................. 68 6.1.2.20 Overfrequency Autoreclosing (AR OF) ..................................................................................................................... 68 6.1.2.21 Automatic Backfeed Restoration (ABR) .................................................................................................................. 69 6.1.2.22 Autoreclosing Timeout (ART) ................................................................................................................................... 69 6.1.2.23 Cold Load Pickup (CLP) ............................................................................................................................................ 70 6.1.2.24 Close Condition Verifier (CCV) .................................................................................................................................. 70 6.1.3 Fault locator (FL) ............................................................................................................................................................... 71 6.2 Measurement ....................................................................................................................................................................... 73 6.2.1 Overview ............................................................................................................................................................................... 73 6.2.2 Inrush filter .............................................................................................................................................................................74 6.3 Communication ..................................................................................................................................................................... 75 6.3.1 Overview ............................................................................................................................................................................... 75 6.3.2 Personal Computer Interface (PCI) ....................................................................................................................................... 75 6.3.3 Telecommunication Interface (TCI) ....................................................................................................................................... 75 6.3.4 Digital input/output interface (IOI) ...................................................................................................................................... 75 6.4 TELARM Dispatcher Interface (TDI)....................................................................................................................................... 75 6.5 Indication ....................................................................................................................................................................... 77 6.5.1 Man-Machine Interface (MMI) ................................................................................................................................................ 77 6.6 Logging ....................................................................................................................................................................... 78 6.6.1 Logs ........................................................................................................................................................................................ 78 6.6.1.1 Event log (EL) ............................................................................................................................................................. 78 6.6.1.2 Malfunction log (ML) ................................................................................................................................................ 82 6.6.1.3 Load profile (LP) ........................................................................................................................................................ 84 5 TECHNICAL MANUAL 6.6.1.4 Fault profile (FP) ........................................................................................................................................................ 85 6.6.1.5 Change messages (CM) ............................................................................................................................................. 85 6.6.1.6 Comms log (CL) ......................................................................................................................................................... 87 6.6.2 Counters ........................................................................................................................................................................ 88 6.6.2.1 Protection counters ................................................................................................................................................ 88 6.6.2.2 Lifetime counters ...................................................................................................................................................... 89 6.6.2.3 Log filling counters ................................................................................................................................................... 89 7. MOUNTING KIT .............................................................................................................................................................................. 90 7.1 Recloser mounting kits.......................................................................................................................................................... 90 7.1.1 Selection guide ..................................................................................................................................................................... 90 7.1.2 Technical parameters ............................................................................................................................................................ 90 7.1.3 Packaging ............................................................................................................................................................................... 91 7.1.4 Mounting kit for installation onto single pole ......................................................................................................................... 92 7.1.5 Mounting kit for installation onto A-pole and metal lattice tower ................................................................................... 93 7.1.6 Mounting kit for installation onto H-pole ........................................................................................................................... 94 7.1.7 Mounting kit for installation of Recloser Control cubicle ...................................................................................................... 94 7.1.8 Installation ............................................................................................................................................................ 94 8. ADDITIONAL EQUIPMENT.................................................................................................................................................. 95 8.1 Voltage transformer (VT)......................................................................................................................................................... 95 8.1.1 Overview ............................................................................................................................................................................... 95 8.1.2 Technical parameters ............................................................................................................................................................ 95 8.2 Surge arresters (SA)......................................................................................................................................................... 96 8.2.1 Overview ............................................................................................................................................................................... 96 8.2.2 Technical parameters ............................................................................................................................................................ 96 8.3 Interface Test Set (ITS) ....................................................................................................................................................... 97 8.3.1 Overview ............................................................................................................................................................................... 97 8.3.2 Technical parameters ............................................................................................................................................................ 99 9. INSTALLATION GUIDE ................................................................................................................................................................. 100 9.1 Unpacking........................................................................................................................................................................ 100 9.2 Acceptance and initial inspection ......................................................................................................................................... 100 9.3 Handling requirements.................................................................................................................................................. 100 9.3.1 OSM handling ....................................................................................................................................................................... 100 9.3.2 RC handling ......................................................................................................................................................................... 101 9.4 Installation procedure.......................................................................................................................................................... 102 9.4.1 Required equipment ............................................................................................................................................................. 102 9.4.2 OSM installation ................................................................................................................................................................... 102 9.4.3 RC installation ..................................................................................................................................................................... 103 9.4.4 VT installation .............................................................................................................................................................. 104 9.4.5 SA installation ..................................................................................................................................................................... 104 9.4.6 Telecommunications equipment installation ...................................................................................................................... 104 9.5 Earthing ............................................................................................................................................................................ 105 9.6 Connection of primary circuits .............................................................................................................................................. 106 9.7 Connecting the RC5_3 to auxiliary supply ........................................................................................................................ 107 9.8 Connecting the Umbilical control cable ................................................................................................................................ 108 9.9 Dismounting procedure ....................................................................................................................................................... 108 10. COMMISSIONING GUIDE............................................................................................................................................................. 109 10.1 General information ........................................................................................................................................................... 109 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 6 10.1.1 Power supply testing .......................................................................................................................................................... 109 10.1.2 CPM testing .......................................................................................................................................................... 109 10.1.3 Checking measurement coefficients .................................................................................................................................. 109 10.1.4 Recloser operation tests .................................................................................................................................. 109 10.1.5 Checking phase sequences ................................................................................................................................................ 110 10.1.6 Main contact resistance test ....................................................................................................................................... 110 10.1.7 Primary current injection test .................................................................................................................................. 110 10.1.8 Primary voltage injection test .................................................................................................................................. 110 10.1.9 Secondary injection test with ITS .................................................................................................................................. 110 10.1.10 Power frequency voltage test .................................................................................................................................. 111 11. MAINTENANCE GUIDE .............................................................................................................................................................. 113 11.1 General information ...................................................................................................................................................... 113 11.2 Transportation ............................................................................................................................................................... 113 11.3 Storage ....................................................................................................................................................................... 113 11.4 Disposal ......................................................................................................................................................................... 113 11.5 Warranty ........................................................................................................................................................................... 113 12. TROUBLESHOOTING GUIDE ........................................................................................................................................................ 114 12.1 General information .......................................................................................................................................................... 114 12.2 Troubleshooting ............................................................................................................................................................ 114 12.3 Component replacement procedures ........................................................................................................................... 124 12.3.1 RCM replacement ............................................................................................................................................................. 124 12.3.1.1 Dismounting ................................................................................................................................................. 124 12.3.1.2 Installation ................................................................................................................................................ 124 12.3.2 CPM replacement ......................................................................................................................................................... 124 12.3.2.1 Dismounting ................................................................................................................................................ 124 12.3.2.2 Installation ................................................................................................................................................ 125 12.3.3 PSFM replacement ......................................................................................................................................................... 125 12.3.3.1 Dismounting ................................................................................................................................................ 125 12.3.3.2 Installation ................................................................................................................................................ 125 12.3.4 Battery replacement ......................................................................................................................................................... 125 12.3.4.1 Dismounting ................................................................................................................................................ 125 12.3.4.2 Installation ................................................................................................................................................ 126 12.3.5 Battery sensor replacement ............................................................................................................................................... 126 12.3.5.1 Dismounting ................................................................................................................................................ 126 12.3.5.2 Installation ................................................................................................................................................ 126 12.3.6 OSM replacement ......................................................................................................................................................... 126 12.3.7 RC replacement ......................................................................................................................................................... 126 12.3.8 VT replacement ......................................................................................................................................................... 126 12.3.9 SA replacement ......................................................................................................................................................... 126 12.3.10 Telecommunication equipment replacement ............................................................................................................... 126 APPENDIX 1. TYPE TESTS ................................................................................................................................................................ 127 APPENDIX 2. TCC ............................................................................................................................................................................... 131 APPENDIX 3. DIMENSIONS ............................................................................................................................................................... 138 APPENDIX 4. WIRING DIAGRAMS ..................................................................................................................................................... 144 7 TECHNICAL MANUAL 1. INTRODUCTION 1.1 General information Thank you for choosing this Tavrida Electric product. The Rec series automatic circuit reclosers are designed for use on overhead distribution lines as well as distribution substation applications for rated voltages of up to 27kV. The Rec series automatic circuit recloser has been designed for use as a stand-alone device, but can be easily integrated into distribution automation and remote control schemes using the built-in communications capability. The built-in user configurable distribution automation function can be used with or without the communication system and will reduce outage time and increase the profitability of your network. 1.2 Safety information The instructions in this manual are not intended as a substitute for competence in the use of the equipment described. Installation, use and servicing should only be carried out by 1.2.1 Personnel competence A competent technician has these qualifications: • • Is thoroughly familiar with the instructions given in this technical manual; Is trained in industry-accepted medium- and low voltage safe operating practices and procedures; trained and experienced personnel who are familiar with the equipment and with electrical safety requirements. • Is trained and authorized to energize, de-energize, clear and ground power distribution equipment; • Is trained in the care and use of protective equipment such as flash clothing, safety glasses, face shield, hard hat, rubber gloves, hot-stick, etc. 1.2.2 Hazard statements This manual may contain three types of hazard statements: WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury NOTE: Indicates important items of information throughout the manual CAUTION: Indicates a potentially hazardous situation that, if not avoided, could result in personal injury or equipment damage 1.3 Applicability Note that this manual is given as a reference only and cannot cover all variations of the equipment and processes being described. Neither can it cover all contingencies connected with installation and operation of the device. For any further or more detailed information please contact your nearest TAVRIDA ELECTRIC EXPORT Office. 8 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 1.4 Abbreviation ABR ANSI AR ART BAT BF BIL BS BTM CC CCV CLC CL CLP CM CPM CT CU D DCE DMS DPS DTE EDR EF EF1 EF2 EF3 EL FDIR FL GPRS GSM HL I I/O IEC IED IEEE IOI IOM IP ISO ITS KIPTS LAN LCD Automatic Backfeed Restoration American National Standards Institute Autoreclosing Autoreclosing timeout Battery Bolted Fault Basic Insulation Level British Standard Bluetooth Module Control Cable (Umbilical) Close Condition Verifier Close Logic Control Comms log Cold Load Pickup Change Messages Control Panel Module Current transformer Current unbalance Delayed Data Communications Equipment Data Management System Door Position Switch Data Terminal Equipment Enhanced data rate Earth Fault protection element Low set Earth Fault protection element for Delayed trips Low set Earth Fault protection element for Instantaneous trips High set Earth Fault protection element for Instantaneous trips Event Log Fault Detection, Isolation and Recovery Fault Locator General Packet Radio Service Global System for Mobile Communications Hot Line protection element Instantaneous Input/Output International Electrotechnical Commission Intelligent Electronic Device The Institute of Electrical and Electronics Engineers Input/Output Interface Input/Output Module Ingress protection International Organization for Standardization Interface test set Koeberg Insulator Pollution Test Station Local Area Network Liquid Crystal Display LED LP LS MCB ME ML MMI MPM OC OC1 Light-emitting diode Load Profile Loss of Supply protection element Miniature circuit breaker Measurement element Malfunction Log Man Machine Interface Main Processor Module Overcurrent protection element Low set Overcurrent protection element for Delayed trips OC2 Low set Overcurrent protection element for Instantaneous trips OC3 High set Overcurrent protection element for Instantaneous trips OSM Outdoor Switching Module OF Over Frequency OV Over Voltage PC Personal computer PCI Personal Computer Interface PSFM Power Supply Filter Module PSM Power Supply Module RC Recloser Control Cubicle RCIS RC Internet Server software RCM Recloser Control Module RMS Root mean square RTC Real Time Clock RTU Remote Telecommunication Unit SA Surge arrester SCADA Supervisory Control And Data Acquisition SD Source Detector SEF Sensitive Earth Fault SI Synchronization Indicator SMS Short Message Service TEL Tavrida Electric TELARM Tavrida Electric Automated Relay Manager TCC Time-current curve TCI Telecommunications Interface TD Time-definite TDI Telarm Dispatcher Interface UF Under Frequency USB Universal Serial Bus UV Under Voltage VRC Voltage Reclosing Control VT Voltage Transformer VU Voltage Unbalance ZSC Zone Sequence Coordination 9 TECHNICAL MANUAL 2. PRESENTATION 2.1 Product application field Reclosers can be applied in radial or loop overhead distribution lines. The main applications are: The recloser can also be used at outdoor substations feeding overhead distribution lines. It may be used as: • Clearing transient faults by performing autoreclosing; • Substation outgoing feeder with autoreclosing functionality; • Isolating sustained faults in the overhead line network; • • Isolating sustained faults in a network where conventional protection coordination is not possible; Substation busbar coupler breaker with backfeed restoration capability; • Substation switchgear incoming feeder breaker with overcurrent protection for busbar faults, undervoltage protection for backfeed restoration purposes and interfaces for transformer protection. • Automatic backfeed restoration. 2.2 Key benefits Tavrida Electric Rec series reclosers provide the following competitive advantages: Ÿ tap changer operations, network overload and over- or under-generation. Maintenance free Embedded Intelligent Electronic Device (IED), Remote Terminal Unit (RTU) and metering capability ensure that the Rec series reclosers are SCADA-ready with no additional expenses. The lifetime maintenance free Outdoor Switching Module (OSM) provides 30 000 rated current and 200 full rated short circuit CO operations. Tavrida Electric Rec series reclosers are designed to keep utility expenses to a minimum over their entire lifespan. They are installed to significantly improve a network's reliability key performance indicators and their use results in a quick return on investment. Ÿ Lightweight Ÿ TELARM® user software provides exceptional management tools for power quality, for protection and for fault simulation along with advanced local and remote communications ability. Ÿ Tavrida Electric's light weight vacuum circuit breaker and robust aluminum tank result in a total weight of 68 kg for OSM15 rated 15.5 kV and 72 kg for OSM25 rated 27 kV, making it the most lightweight outdoor switching module on the market. As a result, shipment, handling, installation and commissioning are fast and simple. Ÿ Sophisticated measurements system The OSM 15 and OSM25 are equipped with six combined current and voltage sensors built into the bushings. This makes the Rec series reclosers ideal devices for selfhealing loop automation solutions. Ÿ Advanced control and protection Tavrida Electric reclosers provide protection from various faults, including: short circuits, earth faults, high impedance earth faults, broken wires, islanding, incorrect 2.3 Compliance 2.3.1 Quality Tavrida Electric is certified to ISO 9001:2008 - The international standard for quality management system and ISO 14001-2004 The international standard for environmental management system. Advanced user software Perfect solution for Smart Grids Complex measurement system combined with IED and RTU makes the Rec series recloser the perfect solution for Smart Grids. Tavrida Electric reclosers allow utilities to implement Smart Grid philosophies and deploy advanced self-healing or fault detection, isolation, and restoration (FDIR) systems. Ÿ Environmentally friendly The Tavrida Electric OSM is an air insulated outdoor circuit breaker with a patented combined insulation that makes it the environmentally friendly - no oil or hazardous SF6 despite its compact size. An aluminum tank offers excellent protection against corrosion. UV resistant silicon rubber bushings are capable of withstanding temperatures ranging from -40 to +55°C and provide excellent hydrophobicity. Design reliability is proven by the most severe climate and heavy pollution tests at the Koeberg Insulator Pollution Test Station (KIPTS) in South Africa. 10 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 2.3.2 Reference standards Tavrida Electric Rec series reclosers meet all the requirements for outdoor use in accordance with the latest revision of the recloser standards IEEE C37.60 and IEC 62271-111. A complete list of applicable standards is given in Table 1. Table 1. Applicable standards Description Standard Automatic circuit reclosers and fault interrupters for alternating current systems up to 38 kV IEEE C37.60 and IEC 62271-111 Electrical Relays - Part 5: Insulation coordination for measuring relays and protection equipment IEC 60255-5 Measuring relays and protection equipment - Part 151: Functional requirements for over/under current protection IEC 60255-151 Environmental testing - Part 2-1: Tests - Test A: Cold IEC 60068-2-1 Environmental testing - Part 2-2: Tests - Test B: Dry heat IEC 60068-2-2 Environmental testing - Part 2: Tests. Test Sa: Simulated solar radiation at ground level. IEC 60068-2-5 Environmental testing - Part 2-30: Tests - Test Db: Damp heat, cyclic (12h + 12h cycle) IEC 60068-2-30 Electrical relays - Part 21: Vibration, shock, bump and seismic tests on measuring relays and protection equipment - Section One: Vibration tests (sinusoidal) IEC 60255-21-1 Class 1 - Vibration Endurance IEC 60255-21-1 Class 2 - Vibration Response Electrical relays - Part 21: Vibration, shock, bump and seismic tests on measuring relays and protection equipment - Section Two: Shock and bump tests IEC 60255-21-2 Class 1 - Shock Withstand IEC 60255-21-2 Class 2 - Shock Response IEC 60255-21-2 Class 1 – Bump Electrical relays - Part 21: Vibration, shock, bump and seismic tests on measuring relays and protection equipment - Section 3: Seismic tests IEC 60255-21-3 Class 1 – Seismic Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test IEC 61000-4-4 Instrument transformers – Part 7: Electronic voltage transformers IEC 60044-7 Instrument transformers – Part 8: Electronic current transformers IEC 60044-8 Environmental testing IEC 60068 Telecontrol equipment and systems – Part 5-104: Transmission protocols IEC 60870-5-104 Conduit systems for cable management IEC 61386 2.3.3 Type test reports The Rec series reclosers use technology developed and refined over the last decade by Tavrida Electric and have been extensively type tested by independent and Tavrida Electric laboratories to ensure long life and excellent reliability. The list of test reports is presented in “Appendix 1. Type tests”. 11 TECHNICAL MANUAL 3. PRODUCT CLASSIFICATION 3.1 General information The Rec15_Al and Rec25_Al series automatic circuit reclosers consist of the following components: • Umbilical control cable RecUnit_Umbilical_5 connecting the OSM to the RC. • • Recloser mounting kit. • TELARM software allowing: Outdoor Switching Modules OSM15_Al_1 and OSM25_Al_1 are used for switching and reclosing in electrical power networks with maximum operating voltage up to 15.5 kV and 27 kV respectively. It consists of: 1. Downloading logs, profiles, oscillograms, settings; 1. Outdoor Switching Module; 2. Uploading protection, communication and system settings to the device; 2. Manual-tripping hook; 3. Recording logs (event, malfunction, communication, detailed fault profile, etc.); 3. Bird protection covers; 4. Set of fasteners; 4. Customizing control signal map for customer's SCADA applications. 5. Routine tests certificate. • Recloser Control cubicle RecUnit_RC5_3 is microprocessor based controller which provides OSM control, directional overcurrent, earth fault and sensitive earth fault and auto reclosing relay, instantaneous metering, event log, demand logger and remote terminal unit for remote control in a single package. It consists of: • Technical documentation: 1. Technical manual; 2. Assembly instructions; 3. Principal circuit diagram; 4. Communication protocols user guides; 1. Recloser Control cubicle; 2. Bluetooth module, which provides point-to-point wireless connection between the RC and TELARM software; 3. USB cable (AM-AF, 0.75 m) for connecting the Bluetooth module; 4. USB cable (AM-BM, 1.8 m) for connecting the RC to PC; 5. TELARM user guide; 6. RC Internet Server user guide. • Optional equipment and accessories: 1. Telecommunications equipment; 2. Outdoor surge arrestors; 3. Outdoor voltage transformer; 5. Installation kit; 4. Connecting cables and other accessories. 6. Routine test certificate. 3.2 Part numbering Table 2. Outdoor Switching Module Part numbering Group SubGroup Type Parameter Comments OSM15 Al 1 2 Outdoor Switching Module, 15.5 kV rated voltage. OSM25 Al 1 2 Outdoor Switching Module, 27 kV rated voltage. Example code for ordering: OSM15_Al_1(2) 12 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 3. Recloser Control cubicle Part numbering Group RecUnit SubGroup RC5 Type 3 Parameter Comments - Recloser Control cubicle RC_5 with support of Modbus/DNP3/IEC104 communication protocols, battery unit, Bluetooth module (BTM), set of USB cables for PC and BTM, laptop socket, RC installation kit and technical documentation. Example code for ordering: RecUnit_RC5_3 Table 4. Umbilical control cable Part numbering Group SubGroup Type Parameter Comments RecUnit Umbilical 5 7 Shielded multicore Umbilical cable for connecting the RC to the OSM, 7 m. RecUnit Umbilical 5 10 Shielded multicore Umbilical cable for connecting the RC to the OSM, 10 m. RecUnit Umbilical 5 12 Shielded multicore Umbilical cable for connecting the RC to the OSM, 12 m. RecUnit Umbilical 01 02 Shielded multicore Umbilical cable for connecting the RC to the ITS, 2 m. Example code for ordering: RecUnit_Umbilical_5(07) Note: 1 Should be used with the ITS only Table 5. I/O module1 Part numbering Group SubGroup Type Parameter Comments EA IntBoard IOM-03 - Input/output module with a control voltage 100/250 VDC for discrete telecommunication system. EA IntBoard IOM-04 - Input/output module with a control voltage 12/60 VDC for discrete telecommunication system. Example code for ordering: EA_IntBoard_IOM-03 Note: 1 I/O module is installed in the RC unless otherwise specified in the order 13 TECHNICAL MANUAL Table 6. Telecommunications equipment1 Part numbering Group SubGroup Type Parameter Comments RecKit RTU 3G iRZ_RUH2b 3G gateway including power supply unit 12 VDC and antenna. Used for TELARM TDI SCADA solution or customer's third party SCADA system. RecKit RTU GSM iRZ_MC55iT GSM/GPRS modem including power supply unit 12 VDC and antenna. Used for TELARM TDI SCADA solution. RecKit RTU GSM M2M_S130 GSM controller including power supply unit 12 VDC and antenna. Used for SMS telecommunication system. Example code for ordering: RecKit_RTU_GSM(iRZ_MC55iT) Note: 1 Communicaions equipment is installed in the RC unless otherwise specified in the order Table 7. Recloser mounting kits Part numbering1 Group SubGroup Type Parameter Comments RecMount OSM15 1 - OSM15/OSM25 mounting kit for installation onto single cylindrical, trapezoidal and conical poles. RecMount OSM15 2 - OSM15/OSM25 mounting kit for installation onto A-poles and metal lattice towers. RecMount OSM15 3 - OSM15/OSM25 mounting kit for installation of Rec15/25 onto H-poles. RecMount OSM15 Ext - Extension kit for installation of RecMount_OSM15_1 onto plain walls. RecMount VT 1 - VT15/VT25 mounting kit for vertical installation of VT onto cylindrical, trapezoidal or conical poles. RecMount VT 2 - VT15/VT25 mounting kit for horizontal installation of VT onto cylindrical, trapezoidal or conical poles. RecComp Tool Band ENSTO_CT42 Tightening tool, for steel bands COT37 used in mounting kits. Example code for ordering: RecMount_OSM15_1 Note: 1 Contact your local representative if you cannot find a suitable option from the list 14 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 8. Interface Test Set (ITS)1 Part numbering Group SubGroup Type Parameter Comments EA ITS 1 - Test set ITS_1 for secondary current and voltage injection. EA ITS OSM-sim01 - OSM simulator. Example code for ordering: EA_ITS_1 Note: 1 Should be used in combination with the secondary injection test set (e.g. OMICRON or similar). Not included with the delivery. Refer to section “8.3 Interface test set (ITS)” for details Table 9. Voltage transformer Part numbering Parameter1 Group SubGroup Type Comments RecComp VT15 1 Two-phase dry type auxiliary voltage transformer, 12 kV rated voltage. RecComp VT25 1 Two-phase dry type auxiliary voltage transformer, 24 kV rated voltage. Example code for ordering: RecComp_VT15_1 Note: 1 Refer to section “8.1.2 VT technical parameters“ to select suitable parameters Table 10. Surge arresters Part numbering Parameter1 Group SubGroup Type Comments RecComp SA15 SAV Metal oxide type surge arrestors (3 pcs.) encapsulated in a silicone rubber housing, 12 kV rated voltage. RecComp SA25 SAV Metal oxide type surge arrestors (3 pcs.) encapsulated in a silicone rubber housing, 24 kV rated voltage. Example code for ordering: RecComp_SA25_SAV Note: 1 Refer to section “8.2.2. SA technical parameters” to select suitable parameters 15 TECHNICAL MANUAL Table 11. Accessories1 Part numbering Group SubGroup Type Parameter Comments RecUnit AntiCond 5 - Kit consisting of thermostat, hygrostat, heater, MCB and ventilation valves for tropical wet climate areas. RecUnit Umbilical Earthing TEE063.20 Stranded copper earthing conductor 7 m, type HK16/7x1.68. RecUnit Umbilical Earthing TEE063.21 Stranded copper earthing conductor 10 m, type HK16/7x1.68. RecUnit Umbilical Earthing TEE063.22 Stranded copper earthing conductor 12 m, type HK16/7x1.68. RecUnit Umbilical PowerSupply TEE063.51 Power supply cable for auxiliary voltage transformer 10 m, type MCMK 2x1,5/1,5. RecUnit Umbilical PowerSupply TEE063.52 Power supply cable for auxiliary voltage transformer 24 m, type MCMK 2x1,5/1,5. RecKit Umbilical SA - Surge arrester cable kit (6 pcs.), type NYY-O/1x10re. RecKit Pack Rec25 L1200xW1140xH760 Plywood packaging box for Rec15/Rec25. RecKit Pack Rec25 L1200xW1140xH960 Plywood packaging box for Rec15/Rec25 with additional OSM extensions. Example code for ordering: RecUnit_Umbilical_Earthing(TEE063.20) Note: 1 Contact your local representative for more details about accessories described in this table 3.3 Marking Rec series recloser core components have nameplates located as shown below. OSM Serial number nameplate is made from stainless steel. The symbols are made with laser technology. It is fixed with two rivets. OSM and RC nameplates are made from aluminum. These nameplates are fixed with the aid of glue. Product Code and Serial Number Rated Data Fig.1. OSM nameplate placement Fig.2. Nameplate of OSM 16 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Product code and Rated Data Fig.3. RC nameplate placement Fig.4. Nameplate of RC 3.4 Sealing The OSM is sealed with two sealing labels (see Figure 5). Fig.5. OSM seals Any attempt to peel off or damage the film will result in the display of a hidden “OPENED” sign (see Figure 6). Manufacturer warranty does not cover an OSM with either damaged or removed sealing labels. Fig.6. Damaged seal 17 TECHNICAL MANUAL Recloser control cubicle and control cable are not sealed when they are shipped. Only the modules installed in the control cubicle are sealed (see Figure 7). CPM seal RCM seals PSFM seal Fig.7. RC seals 3.5 Packaging Recloser main parts: the OSM and the RC are packed in individual corrugated boxes with the following dimensions (see Table 12). Table 12. Accessories Rec part L, mm W, mm H, mm Net weight, kg Gross weight, kg OSM15_Al_1(2) 810 810 890 68 82 OSM25_Al_1(2) 810 810 890 72 86 RecUnit_RC5_3 932 580 450 41 47 RecUnit_Umbilical_5(07)1 - - - - 6.5 RecUnit_Umbilical_5(10)1 - - - - 8.9 RecUnit_Umbilical_5(12)1 - - - - 11.2 Note: 1 Supplied inside the OSM box wrapped in polyethylene package Handling instructions and crate IDs are given on adhesive labels attached to the box sides. Barcodes have Code 128C format. 18 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 13. Package details Rec part Package Parts that should be found inside ID label OSM15_Al_1(2) OSM25_Al_1(2) 1. Outdoor Switching Module; 2. Manual-tripping hook; 3. Bird protection covers; 4. Set of fasteners; 5. Umbilical control cable; 6. Routine tests certificate. RecUnit_RC5_3 1. Recloser Control cubicle; 2. Bluetooth module; 3. USB cable (AM-AF, 0.75 m); 4. USB cable (AM-BM, 1.8 m); 5. Installation kit: a. Steel band (4m); b. Steel buckles (2 pcs). 6. Technical Manual; 7. Routine test certificate. Pictorial symbols "THIS WAY UP", "FRAGILE", "KEEP AWAY FROM RAIN" and "EXTERNAL LOAD LIMIT" are placed on the two adjoining sides of the crate. Pictorial symbols "THIS WAY UP" and "FRAGILE" are placed on the other two adjoining sides. Fig.8. Pictorial symbols 19 TECHNICAL MANUAL 4. TECHNICAL PARAMETERS 4.1 Outdoor Switching Module parameters Table 14. Basic operating parameters Operating Parameter Class and Type OSM15_Al_1(2) Outdoor, pole-mounted, combined (solid and air) insulation with arc extinguishing in vacuum OSM tank construction Aluminium alloy Operating mechanism Magnetic actuator Current sensing 6x Rogowski current sensors Voltage sensing 6x Capacitively coupled voltage sensors OSM Dimension (LxWxH), mm OSM Weight, kg Bushing type 744x644x649 744x720x730 68 72 Silicon rubber with built-in terminals connectors Distance between phases, mm 237 274 Distance between Phase and Earth, mm 212 297 Creepage distance, mm 497 868 Degree of protection IP 65 Expected life time, years 30 Ambient temperatures, °C – 40° to +55° Solar radiation ≤ 1.1kW/m Humidity 0 – 100% 30001 Altitude, m Pollution very heavy (as per IEC 60815) Note: 1 OSM25_Al_1(2) Altitudes above 1000 m should be de-rated in accordance with IEEE C37.60 or IEC 62271-111 20 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 15. Rated data Parameter Rated maximum voltage, kV OSM15_Al_1(2) OSM25_Al_1(2) 15.5 27 Rated continuous current, A 630 Rated power frequency, Hz 50/60 Rated power-frequency test voltage: Main circuits, kV, 1 min, dry 50 Secondary circuits, kV, 1 min 60 2 Rated power-frequency withstand voltage, kV, 10 s, wet 45 50 Rated lightning impulse withstand voltage, kV 110 125/1501 Partial discharge decay level, kV, not less than (at 10 pC) 13.2 17.2 Fault make capacity, peak, kA 40 31.5 Fault break capacity, kA 16 12.5 16 (4 s) 12.5 (4 s) Rated short time current withstand kA Mechanical life, CO cycles, not less than 30 000 Interrupting life operations, CO cycles, not less than: at rated current 30 000 at breaking current 200 Closing time, ms 502 Opening time, ms 252 Clearing time, ms 352 Main contacts resistance, µΩ, not more than Note: 1 Optional 2 Including control module reaction time 85 95 21 TECHNICAL MANUAL 4.2 Sensors parameters Table 16. Phase sensors Parameter Rated value Range where accuracy guaranteed, A 1…80001 Operating temperature range (T)2, °C -40…+55 Rated frequency, Hz Coefficient, V/kA Error limits of the coefficient at temperature 20 °C, at rated current, % 50/60 1.955…2.035 ±2 Table 17. Residual current sensors Parameter Rated value Range where accuracy guaranteed, A 1…80001 Operating temperature range (T)2, °C -40…+55 Rated frequency, Hz Coefficient, V/kA Error limits of the coefficient at temperature 20 °C, at rated current, % 50/60 1.955…2.035 ± 3.5 Table 18. Voltage sensors Parameter Rated frequency, Hz Range phase to earth voltage where accuracy guaranteed, kV Operating temperature range (T), °C Coefficient, V/kA Error limits of the coefficient at temperature 20 °C, % Rated value 50/60 0.3…16 -40…+55 0.114…0.126 ±0.6 Note: 1 The Rogowski coil can measure current in a wide range but in order to protect the sensors and the control cable against overvoltages, voltage suppressors are fitted in the intermediate unit. These suppressor chop signal from the Rogowski coil if current is greater than 8 kA 22 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 4.3 Recloser Control Cubicle basic technical parameters Table 19. Basic operating parameters Parameter Value Rated frequency, Hz 50/60 Operating cubicle (auxiliary) AC supply voltage, V 85÷265 Operating duty cycle O-0.1s-CO-1s-CO-1s-CO-60s-C Degree of protection IP65 Minimum operating ambient temperature, °C -40 Maximum operating ambient temperature, °C +55 Maximum humidity, % 100 Maximum altitude above sea level, m 2000 Vibration Endurance (Pole mounted) IEC 60255-21-1 Class 1, but test acceleration=1.5g Vibration Response (Pole mounted) IEC 60255-21-1 Class 2 Shock Response (Pole mounted) IEC 60255-21-2 Class 1 Seismic IEC 60255-21-3 Class 1 RTU power supply: - voltage range, V - max continuous output power, W - max output power at 0.5 duty cycle (range 12-15 V), W 5…15, step 0.5 15 30 Operating time after loss of auxiliary supply , hours: 48 Maximum power consumption of RC from auxiliary supply1 , W 60 Weight2 , kg 41 Dimensions, mm Note: 1 Without providing power for RTU and USB, without IOM, CPM not active 2 IOM, RTU are not included 620x835x409 mm 23 TECHNICAL MANUAL Table 20. Electromagnetic compatibility Parameter Rated value Applicable standard Rated power frequency test voltage, kV (1 min) 2 IEC 60255-5 Rated Impulse Voltage, kV (1.2 / 50 µs) 5 IEC 60255-5 Electrical Fast Transient/Burst Immunity, kV 4 IEC 61000-4-4 (Level IV) 4 2 IEC 61000-4-4 (Level IV) 100 (7) IEEE C37.60, IEC 62271-111 Surge Immunity (applied to external AC voltage terminals), kV - common - transverse Control elements surge withstand capability (SWC), kV (kA) Table 21. Measurement accuracy1 Measured value Tolerance Guaranteed range Phase to earth voltages The greater of ±1% or ±0.1 kV 0.3 - 16.0 kV Line to line voltages The greater of ±1% or ±0.1 kV 0.5 - 27.0 kV The greater of ±1% or ±2A 0 - 630 A The greater of ±1% or ±0.5A 0 - 630 A - at dF/dt<0.2Hz/s ±0.025Hz 45 - 55 Hz, - at dF/dt<0.5Hz/s ±0.05Hz 55 - 65 Hz Power factor ±0.02 0-1 Active, reactive and total power ±2% 40 - 630 A, 4.5 - 27 kV Active and reactive energy ±2% 40 - 630 A, 4.5 - 27 kV Phase currents Residual current Frequency Note: 1 Applicable for sensor transformation coefficients declared in section 4.2 Table 22. Protection accuracy1 Parameter Tolerance Guaranteed range - for phase overcurrent elements the greater of ±2% or ±2A 10-6000A - for earth overcurrent elements the greater of ±5% or ±1A 1-1280A the greater of ±1% or ±0.1kV 0.5-30kV Operational pickup current Operational pickup voltage1 24 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Parameter Operational pickup frequency Phase accuracy Tripping time for time current characteristics: Tolerance Guaranteed range ±0.05Hz 45-55Hz for Frated=50Hz 55-65 Hz for Frated=60Hz ±2° at U1 ≥0.5 kV and I1 ≥40A the greater of: - definite time at 1.05xIp +1%/-1%; +35ms/-10ms - definite time at 2xIp +1%/-1%; +25ms/-10ms - definite time at 5xIp +1%/-1%; +15ms/-10ms - definite time at 10xIp +1%/-1%; +10ms/-10ms - ANSI: I/STI/LTI; IEC: I at 2xIp +3%/-3%; +35ms/-10ms - ANSI: I/STI/LTI; IEC: I at 5xIp +3%/-3%; +35ms/-10ms - ANSI: I/STI/LTI; IEC: I at 10xIp +3%/-3%; +30ms/-10ms - ANSI: I/STI/LTI; IEC: I at 20xIp +3%/-3%; +25ms/-10ms - IEC: VI/LTI at 2xIp +3%/-3%; +40ms/-10ms - IEC: VI/LTI at 5xIp +3%/-3%; +35ms/-10ms - IEC: VI/LTI at 10xIp +3%/-3%; +35ms/-10ms - IEC: VI/LTI at 20xIp +3%/-3%; +35ms/-10ms - ANSI: EI/VI/STEI/LTEI/LTVI; IEC: EI at 2xIp +3%/-3%; +50ms/-10ms - ANSI: EI/VI/STEI/LTEI/LTVI; IEC: EI at 5xIp +3%/-3%; +50ms/-10ms - ANSI: EI/VI/STEI/LTEI/LTVI; IEC: EI at 10xIp +3%/-3%; +50ms/-10ms - ANSI: EI/VI/STEI/LTEI/LTVI; IEC: EI at 20xIp +3%/-3%; +40ms/-10ms 0-120s for all-time current characteristics Note: 1 Applicable for sensor transformation coefficients declared in section 4.2 Table 23. I/O module parameters Parameter Value Rated voltages, V DC - for IOM-04 - for IOM-03 12/24/30/48/60 110/125/220 Pickup voltage, V - for IOM-04 - for IOM-03 Above 7 Above 70 Dropout voltage, V - for IOM-04 - for IOM-03 Below 3 Below 30 25 Parameter TECHNICAL MANUAL Value Maximum continuous voltage, V - for IOM-04 - for IOM-03 75 275 Input resistance, not less, kOhm - for IOM-04 - for IOM-03 3 125 Recognition time, ms 20 Reset time, ms 20 Contacts of output relays Rated voltage AC, V 250 Rated current, A 16 Breaking capacity DC1 (at L/R=1ms): 30/110/220 V, A 16/0.3/0.12 Minimum switching load, mW (V/mA) 500 (10/5) Table 24. Rechargeable battery parameters Parameter Type Value G26EPX EnerSys 0765-2003 sealed lead Rated voltage, V 12 Rated capacity, Ah 26 Minimum operating temperature, °C -40 Maximum operating temperature, °C +55 Maximum amount of recharging cycles from full discharge state 300 Relative capacity at different temperatures, % - at -40°C - at -20°C - at 0°C - at +25°C - at +40°C - at +55°C 25 65 84 100 110 120 Float life, years - at +20°C - at +25°C - at +30°C - at +40°C 16 10 6.5 2.7 26 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 5. DESIGN AND OPERATION 5.1 Design 5.1.1 Outdoor Switching Module (OSM) The Outdoor Switching Module contains three poles (see Figure 9). Each pole contains a vacuum interrupter and an insulated drive rod incorporated into polycarbonate housing. The Switching module contains three magnetic actuators, one per pole. The three poles and the single mechanism enclosure are installed in an IP65 protective tank. The tank and bottom cover are made of corrosion-proof aluminum alloy. All aluminum surfaces are chemically pre-oxidized and powder coated. The OSM has a unique, fully insulated, internal design to avoid the necessity of a completely sealed tank. The drainage filters are located at the base of the tank to prevent the built-up of condensation. The three magnetic actuators are mechanically interlocked to ensure correct three-phase operation. The mechanism is kept in the open position by the force of the opening spring and in the closed position by the magnetic latch. Each actuator is driven by a single solenoid. A trip operation is achieved by reversing current direction to generate a driving force in the opposite direction. Energy for the operations is provided by capacitors located in the recloser control cubicle. The OSM can be mechanically tripped by using a hook stick to pull the manual tripping hook to the open position. Refer to “Appendix 3. Dimensions” for the OSM dimensional drawings. 1 2 3 4 5 6 7 8 9 Fig.9. General arrangement of the OSM15 1. 2. 3. 4. 5. 6. 7. 8. 9. Terminal Six HV silicone bushings Current sensors built into the bushings Vacuum circuit breaker Protective tank Mechanical position indicator Harting connector Manual trip operation mechanism Support rail 27 TECHNICAL MANUAL 5.1.2 Protective tank The OSM tank (see Figure 10) is made of a corrosion resistant anodized aluminum alloy. The tank is coated with light gray RAL 7038 powder coating. The OSM has 4 drainage filters installed in the bottom, one per corner. It allows effective OSM dehumidification in case of condensation build up. Threaded holes (M12x30) on each side of the tank allow the application of various kits and the OSM installation on various poles and structures. These threaded holes can also be used to install a set of lifting lugs on the tank. The earthing provision (M12x30 threaded openings) is labelled for identification. Support rails are made from 12 mm aluminum round profile. They are fixed on the tank by two set screws M10x12 holes can also be used to install a set of lifting lugs on the tank. Lifting lugs provisions Earthing provision Mounting provisions Support rails Drainage filters Fig.10. OSM protective tank 5.1.3 Main contacts position indicator The position indicator is located on the base of the tank and is clearly visible from the ground (see Figure 11). When the OSM is closed, the indicator color is RED. The Indicator color changes to GREEN when the OSM is opened. According to IEC standard, the “I” character should indicate that the OSM is closed and the “O” character will show that the OSM is opened. The housing IP65 rating is retained through use of a transparent viewing window sealed with a silicon rubber gasket. NOTE! Manual closing of the OSM is not possible. Closing can only be carried out through the recloser control cubicle. Fig.11. Main contact position indicator 28 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 5.1.4 Current and voltage sensing Current sensing is carried out by six Rogowski sensors, one on each HV terminal (see Figure 12). The sensors on the X1 X2 X3 terminals have star-connected secondaries, which monitor phase currents. The sensors on the X4 X5 X6 terminals have delta-connected secondaries, which provide residual current measurement. Rogowski sensors are fundamentally air-cored CTs making them unsusceptible to current saturation when exposed to fault currents. Furthermore, Rogowski sensors, unlike conventional current transformers, do not generate potentially hazardous voltages when the secondary is an open circuit, as the absence of an iron core eliminates circuit loading and saturation concerns. As the iron core of the current transformer becomes saturated, the CT's accuracy declines significantly, which limits the accuracy of its readings. CT's reasonable accuracy is only maintained for currents in the range between 20-120% of rated primary current. This means that conventional transformers are not efficient for identifying low currents where Rogowski sensors provide accurate primary current readings across all ranges and outperform current transformers. Excellent linearity of Rogowski sensors eliminates problems with selection of the CT rating which may need to be specified individually for a certain project. The Rogowski sensor outputs a voltage proportional to the rate of change of the main circuit current. The output signal is digitally integrated to generate a relationship between the output voltage U and the main circuit current I. This relationship could be written as U=kˣI, where k is expressed in V/A. Voltage sensing is carried out by a conductive rubber sheath that is capacitively coupled to the voltage applied to the HV terminals UHV. The voltage sensors voltage U is proportional to the voltage applied to the HV terminals. This relationship could be written as U=kˣUHV, where k is expressed in V/kV. Fig.12. Combined current and voltage sensor 5.1.5 Bushing extensions Bushings provide combined insulation of main circuits of the indoor switching module and protective tank. The external part of the bushing is covered by light grey silicon rubber to protect against atmospheric influences. The terminals on the nominal (source) side are marked X1, X2 and X3. The terminals furthest from the pole (load) side are correspondingly marked X4, X5 and X6. Bushings consist of cupper rods that are covered with silicone rubber. The silicone rubber bushings provide the required creepage distance 31 mm/kV and a taut string distance for BIL requirements (see Table 25). Table 25. Creepage distance OSM Rated Voltage Description Creepage Distance BIL level Note: 1 Upon special request. For more details contact your local representative 15.5 kV 27 kV 497 mm 868 mm / 1058 mm1 110 kV 125 kV / 150 kV1 29 TECHNICAL MANUAL OSM bushing extensions (see Figure 13 and Figure 14) have cylinder endings with milled cable connection surfaces. This surface provides reliable contact area for cable or conductor connection. All parts are made of copper with Sn-Bi (tin-bismuth) coating and allow both aluminum and copper conductor connection. Fig.13. OSM15 bushing extensions Fig.14. OSM25 bushing extensions Bushing extensions have threaded inserts on the butt-end made of brass with Sn-Bi coating (see Figure 15). Inserts are covered by plastic plugs (see Figure 16) that shall to be removed before connecting lugs. Plastic plugs Insert Fig.15. OSM bushing inserts Refer to section “9.6. Connection of primary circuits” for more details. Fig.16. OSM bushing plastic plugs 30 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 5.1.6 Vacuum circuit breaker The essence of OSM is Tavrida Electric vacuum circuit breaker (see Figure 17). Tavrida Electric has simplified the mechanical structure of the vacuum circuit breaker to the greatest possible extent. It uses three single-coil magnetic actuators, one per pole. All switching elements of a pole are assembled along a single axis. All mechanical movements are therefore direct and linear. Three actuators are installed in a steel frame and mechanically linked by a synchronizing shaft. Due to the design, any failure of critical components, such as mechanical latching, gears, chains, bearings and levers, tripping and closing coils, motors to charge springs are completely avoided. Tavrida Electric manufactures vacuum interrupters that combine small dimensions with extremely long mechanical and electrical lifespan. The use of a specially designed axial magnetic field distribution provides even current density over the contact surface and consequently substantial improvement of vacuum interrupting performance. Carefully selected contact material, expert contact design and optimized switching result in bounce-free closing. The result is 30 000 C-O operations at rated current or 200 C-O operations at maximum short-circuit breaking current without replacing or adjusting any parts of the circuit breaker. Tavrida Electric vacuum circuit breakers are entirely maintenance free over a total life expectancy of at least 30 years. 1 2 3 15 4 5 6 14 7 8 13 12 11 10 9 Fig.17. Vacuum Circuit Breaker 1. Upper terminal 2. Vacuum interrupter 3. Lower terminal 4. Movable contact with bellows 5. Flexible junction shunt 6. Drive insulator 7. Opening and contact pressure springs 8. Magnetic actuator (complete module) 9. Armature 10. Synchronizing shaft 11. Actuator coil 12. Interlocking pins 13. Auxiliary contacts 14. Frame 15. Support insulator 31 TECHNICAL MANUAL 5.1.7 Recloser control Tavrida Electric Recloser Control provides the following advantages: Recloser Control Cubicle (RC) Control panel with 6-lines-40-characters graphical LCD for clear event indication. Ÿ The recloser control allows wide measurement capabilities, including phase, neutral and sequence currents, phase, phase-to-phase and sequence voltages, phase and 3-phase active and reactive power and energy. Logging is provided for key measurement data. The recloser control provides sophisticated protection functionality. The protection incorporates unique features that significantly simplify the protection engineering process. Monitoring Ÿ Highly comprehensive log files; Ÿ Event Log; Ÿ Malfunction Log; Ÿ Communication Log; Ÿ Load Profile; Ÿ Fault Profile; Ÿ Protection Counters; Ÿ Lifetime Counters; Ÿ Log filling counters. Ÿ Advanced communication functionality including support of different communication protocols and data communication equipment including Bluetooth. Ÿ Exceptional configuration flexibility (ability to apply different sets of local and remote communication interfaces). TELARM User Software Protection Ÿ Change Messages; Communications Measurement Ÿ Ÿ Tavrida Electric Automated Relay Manager (TELARM) is designed for the specific needs of electrical distribution networks based on Tavrida Electric products. It allows: Ÿ Downloading logs, profiles, oscillograms, settings, etc; Ÿ Uploading protection, communication and system settings to the device; Ÿ Recording logs (event, malfunction, communication, etc.), provides detailed fault profile; Ÿ Customizing control signal map for customer's SCADA applications. 5.1.8 Recloser Control Cubicle The recloser control cubicle RC5_3 is a new generation control box that is the result of more than 20 years of recloser production and service experience. The RC5_3 is enclosed in a powder coated anodized aluminum and provides IP65 protection housing (see Figure 18 and Figure 19). 1 7 8 9 2 3 4 10 5 11 1. Three-point locking system 2. Rubber seal 3. Fixing rod 4. 2 x IP65 glands for Power supply cable (ø9...17 mm) 5. Bluetooth module (BTM) 6. Anti-vandal cover of Control Cable 7. External door 8. Control panel module (CPM) 9. Internal door 10. Overcurrent miniature circuit breakers 11. Dust proof drainage filter 12. IP65 glands: - 2 x ø 4…10 mm; - 1 x ø 9…17 mm; - 1 x ø 11...21 mm. 13. Earthing stud 14. Mounting brackets 6 12 13 14 Fig.18. RC5_3 with internal door closed 32 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 1 2 1. 2. 3. 4. 5. 6. 3 RTU mounting plate Input/Output module (IOM) Recloser Control Module (RCM) Battery circuit breaker Battery Power supply filter module (PSFM) 4 5 6 Fig.19. RC5_3 with internal door open The external door has a padlock provision that is suitable for a shackle with up to a 12 mm diameter (see Figure 20). The external door can be securely fixed in the open position using the fixing rod. To open the door the handle should be rotated counterclockwise (see Figure 21). Fig.20. RC5_3 door locked Fig.21. RC5_3 door unlocked The anti-vandal cover is fixed from inside the housing with one captive screw (see Figure 22). It protects the Umbilical cable from unauthorized disconnection. 33 1. 2. 3. 4. Control cable terminal Anti-vandal cover Locking stud Captive screw TECHNICAL MANUAL 4 1 3 2 Fig.22. Anti-vandal cover The RC5_3 is equipped with different cable glands for: • I/O cable or external RTU connections (ø 11…21 mm); • antenna (ø 4.5…10 mm); • power supply cable (ø 9…17 mm). Cable glands are delivered with plastic caps installed. The housing has provisions for protection against dust and water ingress. Four drainage filters installed in the bottom, one per corner, allow effective RC dehumidification in case of condensation build-up. 1 2 1. Dustproof drainage filter 2. Cable inlets 3. Earthing stud 1 3 Fig.23. RC5_3 bottom view The RC5_3 is equipped with a Door Position Switch (DSP) which is used for switching off the CPM display when the RC door is closed, as well as providing a SCADA indication of RC door position (see Figure 24). The door position switch is mounted on the inside of the door and is actuated by the lever mounted opposite to the switch on the inside of the door. 34 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Door position switch lever Door position switch Fig.24. Door position switch The RC5_3 is equipped with a DIN-rail socket outlet (CEE 7/3) for a laptop mounted on the internal door (see Figure 25). The socket is protected by an overcurrent miniature circuit breaker against overload and short circuits. Each socket outlet is supplied with an additional BS-1363 plug adapter. Fig.25. AC socket outlet Optionally the RC5_3 can be equipped with the anti-condensation kit designed to prevent condensation build-up inside the cubicle in tropical wet climate areas (refer to section “5.1.17 Anti-condensation kit”) and I/O module for control and indication functions via digital inputs/outputs (refer to section “5.1.15 I/O Module (IOM”). The RC5_3 control cubicle has the following components: • Control Panel Module (CPM); • Recloser Control Module (RCM); • Power Supply Filter Module (PSFM); • Input/Output Module (IOM); • Bluetooth Module (BTM); • Battery (BAT); • Anti-condensation kit. 35 TECHNICAL MANUAL Table 26. Standard and optional components of RC5_3 Module or component Standard CPM • RCM • PSFM • BAT • BTM • Optional IOM • Anti-condensation kit • NOTE! All internal modules are installed and wired inside the RC5_3. The only terminations to be wired by customer are terminations of I/O modules (refer to section “5.1.15 I/O Module (IOM)” for more details) and RTU power supply (refer to section “5.1.16 Provision for Remote Terminal Unit (RTU)” for more details). WAGO cage clamps are used to provide customer wired terminations. Wires are connected into the clamps using a screwdriver included with the delivery. The WAGO clamps can accept either solid or stranded wires within the range (0,5 - 1,5) sq. mm. Insulation stripping length shall be (6 - 10) mm. Fig.26. WAGO cage clamps for wiring terminations Refer to “Appendix 3. Dimensions” to see the RC5_3 dimensional drawing. Refer to “Appendix 4. Wiring diagrams” to see the RC5_3 main wiring diagrams. 36 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 5.1.9 Umbilical control cable The Umbilical control cable RecUnit_Umbilical_5 (see Figure 27) connects the OSM actuators, metering and auxiliary wiring to the RC. Control cable wires are protected by PVC coated steel armored sleeve. The cable is equipped with a heavy duty 42 pin male connector on the OSM side and heavy duty 32 pin female connector on the RC side. The connection is made using heavy-duty connectors (see Figure 28). These connectors exhibit excellent mechanical properties and prevent rust. Advanced current and voltage measurement system, recloser control module (RCM) and the circuit breaker technology allows unplugging the umbilical cable when the device is in operation. The position of the main contacts will remain the same, as when the umbilical cable is plugged unless there are preprogrammed actions. There are no hazardous voltages from either side of the unplugged umbilical and it will not cause any injury. The umbilical cable can be plugged in when the main line is energized. Standard cable length is 7, 10 or 12 meters. Fig.27. Umbilical cable Fig.28. Heavy duty connector The Umbilical control cable RecUnit_Umbilical_0 connects the RC to ITS (refer to section 8.3 ”Interface test set (ITS)” for details). The 2meter cable is equipped with a heavy duty 32 pin male connector on the ITS side and heavy duty 32 pin female connector on the RC side. NOTE! RecUnit_Umbilical_0 is used with the ITS only. Refer to “Appendix 3. Dimensions” to see the Umbilical control cable dimensional drawing. Refer to “Appendix 4. Wiring diagrams” to see the Umbilical control cable wiring diagram. 37 TECHNICAL MANUAL 5.1.10 Control Panel Module (CPM) The CPM provides local control and indication functions to the RC5_3 (see Figure 29 and Figure 30). The CPM has an integrated USB interface for PC connection. USB interface Connector CPM-RCM Fig.29. CPM front view Fig.30. CPM back view 5.1.11 Recloser Control Module (RCM) The RCM is the recloser control module. The RCM provides protection, communication, measurement and control functions (see Figure 31 and Figure 32). Fig.31. RCM connections with other RC modules Fig.32. RCM without connections 5.1.12 Power Supply Filter Module (PSFM) This module provides impulse noise protection for all internal modules of the RC5_3. The PSFM is connected to the RCM via a WAGO plug (see Figure 33). The PSFM is connected with two overcurrent miniature circuit breakers (MCB) on the internal door. These breakers protect auxiliary voltage inputs from overloads and short circuits. The PSFM also provides power to the laptop socket and anti-condensation kit (optional). 38 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Studs for DIN rail installation Power supply, earthing and socket connectors Earthing wire WAGO plug XS1 Fig.33. Power Supply Filter Module 5.1.13 Rechargeable Battery (BAT) A GENESIS G26EPX lead sealed battery (see Figure 34) provides the RC5_3 with auxiliary power when the main auxiliary power is not present. Fig.34. Rechargeable Battery The power supply system is designed to provide optimum charging and long life of this battery. The life expectancy of a Genesis battery on control cubicle application depends mainly on the ambient temperature. Float life time of the accumulator battery is declared as 10 years at 25°C of the battery ambient temperature. In case of an average ambient temperature is more than 25°C the following equation is used for calculating of float life acceleration factor: FloatLife =10 / AF AF = 2(0.125*T −3.125) Where: AF is acceleration factor, T is the battery ambient temperature in °C. Table 27 shows dependency of Battery Float Life Time vs Temperature. 39 TECHNICAL MANUAL Table 27. Battery float life time vs temperature Temperature, °C AF Float Time, years -40 0.115 10.00 0 0.273 20 Temperature, °C AF Float Time, years 35 2.378 4.21 10.00 36 2.594 3.86 0.648 10.00 37 2.828 3.54 21 0.707 10.00 38 3.084 3.24 22 0.771 10.00 39 3.364 2.97 23 0.841 10.00 40 3.668 2.73 24 0.917 10.00 41 4 2.50 25 1 10.00 42 4.362 2.29 26 1.091 9.17 43 4.757 2.10 27 1.189 8.41 44 5.187 1.93 28 1.297 7.71 45 5.657 1.77 29 1.414 7.07 46 6.169 1.62 30 1.542 6.49 47 6.727 1.49 31 1.682 5.95 48 7.336 1.36 32 1.834 5.45 49 8 1.25 33 2 5.00 50 8.724 1.15 34 2.181 4.59 5.1.14 Bluetooth Module (BTM) The Bluetooth module provides point-to-point wireless connection between the RC and a personal computer. It is connected to the RCM via a USB cable included with the delivery (see Figure 35). USB connectors “3” or “4” are used for connection to Bluetooth. NOTE! Only TEL Bluetooth modules are supported. Bluetooth module parameters are represented in Table 28. 40 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 28. Bluetooth module data Parameter Value Bluetooth version v.2.0 + EDR Frequency 2402 - 2480 Ghz Data transfer rate 2.1 Mpbs Output level (Class 2) +6 dBm Operating range 300 m (free space) Receive Sensitivity Better than -84dB Interface USB Dimensions 64x20x11 mm USB cable for Bluetooth module connection Bluetooth module Fig.35. Bluetooth Module with its USB cable 41 TECHNICAL MANUAL 5.1.15 I/O Module (IOM) The RC5_3 can be supplied with an IOM (see Figure 36) on request. The IOM provides control and indication functions via digital inputs/outputs. The IOM has twelve digital inputs and twelve digital outputs. The location of connectors (marked „15“…“18“) with these inputs and outputs are shown in Figure 37. Fig.36. Overall view of IO module Digital inputs are electrically isolated by means of opto-couplers (see Figure 38). Fig.37. Location of IOM connectors Fig.38. Digital inputs Bistable relays with changeover contacts are used for the digital outputs as illustrated in Figure 39. Fig.39. Digital outputs 42 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 5.1.16 Provision for Remote Terminal Unit (RTU) Available space for placing the RTU (telecommunications equipment) on mounting tray is 280x175x60 mm (see Figure 40). Captive screws Mounting tray Plastic mounting plate Mounting tray Fig.40. RTU mounting tray Control cubicle provides 5÷15 V DC supply voltage for RTU (see Table 29). Table 29. RTU power supply Сonnector Pin number Signal description “10” “1” +12V for RTU “10” “2” GROUND Two RS-232 ports and one Ethernet port (provided upon request) provided for remote communication. RS-232 port marked as "6" is used for Telecommunication interface (DNP3 serial and Modbus serial communication protocols) and RS-232 port marked as "5" is used for TELARM Dispatcher interface (TDI) or for local communication with PC. One standard DTE-DCE cable (DE-9M / DE-9F) is supplied with the RC5_3 connected to the RS-232 port marked as "6". Pin-outs of each of the RS232 and Ethernet connectors are shown in Table 30 and Table 31. NOTE! RS232 and Ethernet ports of the RC5_3 are not isolated from communication line. 43 TECHNICAL MANUAL Table 30. RS232 pin-out table Contact Signal Designation 1 DCD Data Carrier Detect 2 RX Received Data 3 TX Transmitted Data 4 DTR Data Terminal Ready 5 GND Signal Ground 6 DSR Data Set Ready 7 RTS Request To Send 8 CTS Clear To Send 9 RI Ring Indicator Table 31. Ethernet pin-out table Contact Signal Designation 1 TX+ Data Transmit (+) 2 TX- Data Transmit (-) 3 RX+ Data receive (+) 4 - Not connected 5 - Not connected 6 RX- Data receive (-) 7 - Not connected 8 - Not connected The Ethernet port parameters are represented in Table 32. Table 32. Ethernet port parameters Parameter Value Interface 1 x RJ-45 10/100 Mpbs Standard IEEE 802.3 IEEE 802.3u REC SERIES AUTOMATIC CIRCUIT RECLOSERS 44 5.1.17 Anti-condensation kit The anti-condensation kit is designed for use in the RC5_3 to prevent condensation build-up inside the cubicle in tropical wet climate areas (see Figure 41 and Figure 42). NOTE! The anti-condensation kit is recommended for use in case of specific requirements for the humidity level inside the enclosure. The kit consists of thermostat, hygrostat, heater, miniature circuit breaker and ventilation valves. When relative humidity inside the control cubicle exceeds a preset level, a relay in hygrostat trips and switches the heater on. The heater increases the air temperature inside the control cubicle and therefore relative humidity decreases. Ventilation valves provide natural convection inside the control cubicle, and therefore ensure the uniformity of temperature and humidity. When the temperature inside the control cubicle exceeds the preset level, relay in the thermostat switches off heater. The hygrostat setting depends on climatic conditions. Manufacturer recommends setting the hygrostat at 70%. Setting of thermostat should not exceed 55°С. Fig.41. Anti-condensation kit (electrical components) Fig.42. Anti-condensation kit (ventilation valves) 45 TECHNICAL MANUAL 5.2 Operation 5.2.1 Opening Emergency opening A mechanical trip hook is located at the bottom of the tank (see Figure 43). When the hook is pulled down, the OSM is mechanically tripped, locked in the OPEN position and electrically isolated from the driver. An „OSM Coil Isolated“ warning event is generated by the recloser control to provide indication of a locked state. The OSM remains locked and cannot be operated until the trip hook is pushed back into the operating position. Fig.43. Mechanical trip hook Opening via MMI To open OSM main circuits, push the green Open pushbutton labeled The Open command is executed in both Local and Remote mode. 5.2.2 Closing Closing via MMI To close OSM main circuits, push the red Close pushbutton labeled The command is only executed if the Control Mode is set to “Local“ and the mechanical trip hook is pushed back into its operating position. If the Control Mode is set to “Remote“ and/or the mechanical trip hook is pulled down, the Close command will not be executed. The message “Pushbutton Closed is disabled in Remote mode“ appears on the screen if Control Mode is “Remote“. If the mechanical trip hook is pulled down the message “Excessive close time“ will appear in the Malfunction log. Malfunction log Open pushbutton Event log Close pushbutton Local / Remote Fig.44. RC5_3 Control Panel Module 46 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 5.2.3 Indication The open state of the OSM main contacts is indicated via • LED above • position window on the OSM button Fig.45. OSM opened The closed state of the OSM main contacts is indicated via • LED above button • position window on the OSM Fig.46. OSM closed 47 TECHNICAL MANUAL 6. FUNCTIONALITY 6.1 Protection 6.1.1 Overview The protection functionality is designed for the following key applications: • Low system frequency caused by local undergeneration, islanding or generation system malfunctions; • Radial line recloser; • • Normally closed ring recloser; High system voltage caused by tap changer malfunctioning, overgeneration or islanding. The protection prevents sensitive load from damage; • Normally open ring recloser; • High system frequency caused by islanding. • Rezip recloser (sectionalizer) - provides protection and reconfiguration in radial, ring and meshed networks where conventional protection grading is impossible. The radial line recloser provides the protection against the following faults: • Short circuit. Phase-to-phase and three-phase short circuits, • Earth fault. Single-phase and double-phase earth faults; • Bolted fault. Very low impedance fault, typically caused by human factor or accident; • Low current earth fault caused by high impedance phase to ground short circuit; • Upstream broken conductor. Conductor touching ground at the source side; • Downstream broken conductor. Conductor touching ground at the load side; • Low system voltage caused by incorrect network operation mode, tap changer malfunction, undergeneration or islanding. The protection prevents sensitive load, such as motors, from overload and failure; 6.1.2 Protection elements The ring line recloser provides Loss of Supply, Automatic Backfeed Restoration and Close Condition Verifier (syncrocheck) functionality required for loop automation and selfhealing schemes. The ring line recloser provides protection against the same faults as the radial line recloser. The ring line recloser has directional element to determine power flow direction. Ring line recloser has independently configurable sets of settings for direct and reverse power flow direction. The Rezip recloser is used to automate various networks where traditional time and current grading is impossible. Unlike a conventional recloser, the Rezip recloser can be used in ring and meshed networks and self-healing schemes. Any number of Rezip reclosers can be connected in series. Protection elements against short circuit, high impedance earth fault, low system voltage and low system frequency faults are provided with independent reclosing elements. The ring line recloser is provided with a unique setting-free source detector. The source detector continuously detects the direction the power flows through the recloser main contacts. Reclosing elements as well as the Automatic Backfeed Restoration are controlled by the Voltage Reclosing Control (VRC). The VRC blocks autoreclosing if power quality doesn't comply with customer requirements. 6.1.2.1 Source Detector (SD) The source detector element has two main functions: • Provides power flow direction to directional protection elements (ring operation mode); • Provides source side information for loss of supply protection element. Protection elements: AR OC, HL, AR SEF, VU, CU, AR UV, AR UF, AR OV, AR OF and ABR operation depends on the source side being identified. If power flows from “Source +“ side, then “Set +“ protection settings are active, if power flows from “Source -“ side, then “Set -“ protection settings are active. The SD element identifies the source side (SD = "Source found") when the following conditions are met: • • • Recloser state = "Closed"; Positive sequence voltage U1 > Ust; Positive sequence power P1 > 2,5 kW (cosφ>0,02). Or • • OSM state = "Open"; Positive sequence voltage U1 > Ust. The SD element fails to identify the source side (SD = "Source lost") if voltage and current drop below the level of sensitivity or when the recloser is “Open“ and both sources are present. If the “Operating mode” setting is “Disable” then the SD element always identifies the source side as "Source found" (radial recloser) and "Source found+" (ring recloser). As a result, the SD element does not influence the protection elements. SD settings are described in Table 33. Bolted Fault (BF) The BF element provides instantaneous tripping when bolted fault conditions are detected. As it deals both with the positive sequence voltage and current it provides better sensitivity for bolted faults than conventional highset overcurrent elements. The operation of the element can be described as follows: It initiates an instantaneous trip request to the driver to open the recloser when the phase current exceeds the Pickup current value (Ip) and the positive sequence voltage is below 500V. The element is blocked when the following signals are activated: Ÿ Protection Off. BF settings are described in Table 34. 48 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 33. SD settings Setting Operating mode Source threshold voltage Designation Range Default Mode Enable/Disable Disable Ust1 0.5 – 27.0 kV 0.5 kV Note: 1 Ust cannot exceed the value of Rated voltage configuration setting. 6.1.2.2 Phase Overcurrent (OC) This element provides protection against overloads, phase-tophase and three-phase short circuits. OC protection consists of six (6) individual overcurrent elements providing three stages of protection for both the Forward (Source+) and Reverse (Source-) powerflow directions: OC1+, OC1-, OC2+, OC2-, OC3+, OC3-. OC1 Phase overcurrent low set element OC1 is designated to provide time delayed trips. It is enabled in any selected sequence in the Overcurrent Reclosing element. "I" (Instantaneous) stands for accelerated and "D" (Delayed) for delayed step of overcurrent protection in an autoreclosing sequence. The operation of the element can be described as follows: It becomes active when the phase current exceeds the Pickup current value (Ip) multiplied by the Operational Cold Load Multiplier. A timer is then activated for the duration of the current dependent Tripping time (Tt) defined by the time current characteristic TCC curves. When this time expires and the phase current still exceeds a dropout value , OC1 initiates a trip request to the driver to open the recloser. If the phase current is lower than the dropout value whilst the timer is active, then a reset timer is activated which expires as set by (Tres) after which this element becomes passive again. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Protection Off. Available TCC are presented in Table 35. OC1 settings are described in Tables 37–41. OC2 Phase overcurrent low set element OC2 is designated to provide accelerated trips. If a sequence step in the Overcurrent Reclosing Element is set "D" OC2 element is disabled. If a sequence step in the Overcurrent Reclosing element is set "I" OC2 element is enabled. The operation of the element can be described as follows: It becomes active when the phase current exceeds the Pickup current value (Ip) multiplied by the Operational Cold Load Multiplier and a timer is activated for the duration of the current dependent Tripping time (Tt) defined by the time current characteristic TCC curves. When this time expires and the phase current still exceeds a dropout value , OC2 initiates a trip request to the driver to open the recloser. If the phase current is lower than the dropout value whilst the timer is active, then a reset timer is activated which expires in accordance to the current dependent value (Tres) after which this element becomes passive again. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Protection Off. It is also blocked by the AR OC element if it is executing a delayed (D) trip sequence step. Available TCC are presented in Table 35. OC2 settings are described in Tables 37–41. OC3 Phase fault high set instantaneous element provides protection against phase high current faults with a reduced number of trips to lockout. If there is no intention to reduce the number of trips to lockout at high current faults, enabling this element is not recommended. OC1 and OC2 allow reduction of tripping time to any desired value at high currents. The operation of the element can be described as follows: It becomes active when the phase current exceeds the Pickup current value (Ip) and a timer is activated for the duration of the set Tripping time (Tt). When this time expires and the phase current still exceeds a dropout value, OC3 initiates a trip request to the driver to open the recloser. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Protection Off. Oc3 element settings are described in Table 36. Only TD TCC is available for this high set protection element. 49 TECHNICAL MANUAL Table 34. BF settings Setting Designation Range Default Operating mode Mode Enable/Disable Disable Pickup current Ip 20-6000A 6000A 6.1.2.3 Earth Fault (EF) This element provides protection against single phase and double phase earth faults. EF protection consist of six (6) individual overcurrent protection elements providing three stages of protection for both the Direct (Source+) and Reverse power flow (Source-) directions: EF1+, EF1-, EF2+, EF2-, EF3+, EF3-. EF1 Earth fault low set element EF1 is designated to provide time delayed trips. It is enabled in any selected sequence in the Overcurrent Reclosing element. "I" (Instantaneous) stands for accelerated and "D" (Delayed) for delayed step of overcurrent protection in an autoreclosing sequence. The operation of the element can be described as follows: It becomes active when the residual current exceeds the Pickup current value (Ip) and a timer is activated for the duration of the current dependent Tripping time (Tt) defined by the time current characteristic TCC curves. When this time expires and the phase current still exceeds a dropout value, EF1 initiates a trip request to the driver to open the recloser. If the residual current is lower than the dropout value whilst the timer is active, then a reset timer is activated which expires in accordance to the current dependent value (Tres) after which this element becomes passive again. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Protection Off; Ÿ Earth Fault Off. current dependent Tripping time (Tt) defined by the time current characteristic TCC curves. When this time expires and the residual current still exceeds a dropout value, EF2 initiates a trip request to the driver to open the recloser. If the residual current is lower than the dropout value whilst the timer is active, then a reset timer is activated which expires in accordance to the current dependent value of (Tres) after which this element becomes passive again. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Protection Off; Ÿ Earth Fault Off. It is also blocked by the AR OC element if it is executing a delayed (D) trip sequence step. Available TCC are presented in Table 35. EF2 settings are described in Tables 37–41. EF3 Earth fault high set instantaneous element provides protection against high earth current faults with a reduced number of trips to lockout. If there is no intention to reduce the number of trips to lockout at high current faults, enabling this element is not recommended. EF1 and EF2 allow reduction of tripping time to any desired value at high currents. Available TCC are presented in Table 35. EF1 settings are described in Tables 37–41. The operation of the element can be described as follows: It becomes active when the residual current exceeds the Pickup current value (Ip) and a timer is activated for the duration of the set Tripping time (Tt). When this time expires and the residual current still exceeds a dropout value, EF3 initiates a trip request to the driver to open the recloser. EF2 The element is blocked when the following signals are activated: Earth fault low set element EF2 is designated to provide accelerated trips. If a sequence step in the Overcurrent Reclosing Element is set "D" EF2 element is disabled. If the sequence step in the Overcurrent Reclosing element is set "I" EF2 element is enabled. Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Protection Off; Ÿ Earth Fault Off. The operation of the element can be described as follows: It becomes active when the residual current exceeds the Pickup current value (Ip) and a timer is activated for the duration of the Ef3 element settings are described in Table 36. Only TD TCC is available for this high set protection element. 50 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 35. TCC types Setting Designation Range Default ANSI: Extremely Inverse (EI), Moderately Inverse (MI), Very Inverse (VI) Type of time current characteristic IEC: Extremely Inverse (EI), Very Inverse (VI), Inverse (I) TCC1 TD Definite Time (TD) TEL A, TEL I (custom): custom curves are available on request Note: 1 Refer to "Appendix 2. TCC" for more detailed information Table 36. High set elements TD TCC settings (OC3/EF3) Setting Designation Range Resolution Default Mode Enable/Disable n.a. Disable Pickup current, A Ip 40-6000 1 40 Tripping time, s Tt 0.00-2.00 0.01 0.00 Operating mode Table 37. Low set elements TD TCC settings (OC1/EF1, OC2/EF2) Setting Designation Range Step size Default Tripping time, s Tt 0.00-100.00 0.01 10.00 Pickup current, A Ip 101-6000 1 100 Note: 1 EF1/EF2 minimum setting 5A Table 38. Available IEC TCC with parameters TCC type Designation A n Extremely Inverse IEC EI 80 2.0 Very Inverse IEC VI 13.5 1.0 Inverse IEC I 0.14 0.02 51 TECHNICAL MANUAL Table 39. Low set elements IEC TCC settings (OC1/EF1, OC2/EF2) Setting Designation Range Step size Default Asymptote current, A Ias 101-1280 1 100 Time multiplier Tm 0.01-15.00 0.01 1.00 Minimum time, s Tmin 0.05-100.00 0.01 0.05 Maximum time, s Tmax 0.05-100.00 0.01 10.00 Pickup current, A Ip 10-6000 1 100 Time adder, s Ta 0.00-2.00 0.01 0.00 Reset time, s Tres 0.00-20.00 0.01 0.00 Note: 1 EF1/EF2 minimum setting 5A Table 40. Available ANSI TCC with parameters TCC type Designation A B D n Extremely Inverse ANSI EI 28.2 1.217 29.1 2.0 Very Inverse ANSI VI 19.61 0.114 21.6 2.0 Moderately Inverse ANSI MI 0.0515 0.114 4.85 0.02 Table 41. Low set elements ANSI TCC settings (OC1/EF1, OC2/EF2) Setting Designation Range Step size Default Asymptote current, A Ias 101-1280 1 100 Time multiplier Tm 0.01-15.00 0.01 1.00 Minimum time, s Tmin 0.05-100.00 0.01 0.05 Maximum time, s Tmax 0.05-100.00 0.01 10.00 Pickup current, A Ip 10-6000 1 100 Time adder, s Ta 0.00-2.00 0.01 0.00 Note: 1 EF1/EF2 minimum setting 5A 6.1.2.4 Phase and Earth Overcurrent Autoreclosing (AR OC) The AR OC element provides reclosing initiated by tripping of one of OC1, OC2, EF1, EF2, OC3 or EF3 elements. It also provides Zone Sequence Coordination (ZSC), REZIP functionality and optional suspending the autoreclosing in case line parameters do not correspond to VRC settings. The user set delay between trip and reclose is called Reclose time (Tr) and can be set differently for each trip in a sequence. If the fault still exists the recloser will trip again under protection. This will happen a number of times until the fault is cleared or the AR OC element reaches the end of the user defined reclose sequence. At this point the recloser remains open and will not reclose automatically anymore. This is known as lockout and the recloser can only be closed by local or remote operator command, which clears the lockout 52 REC SERIES AUTOMATIC CIRCUIT RECLOSERS condition. To control the number of trips to lockout in a reclosing sequence, the number has to be set. It can be selected individually for low set (Nt) and high set (Nhs) protection elements, while Nhs cannot exceed Nt. If the high set elements (OC3, EF3) are enabled they can initiate trip during the whole reclosing sequence defined by Nt. But only for trips 1..Nhs-1 it could be the trip to reclose. Finally the reclosing sequence (Seq) has to be selected. The Seq setting consists of i=1..Nt characters. Seq[i]="I" means that the corresponding trip in sequence is set instantaneous, Seq[i]="D" means that it is set to delayed. Each character enables or disables the operation of instantaneous (OC2, EF2) elements on the corresponding step in sequence (counting characters from the left to the right). Reclosing will be made only if the voltage from source side of reclosers (recloser is open) meets the requirements of VRC element. Otherwise, recloser will not reclose and indicate "Reclosing suspended by VRC" in the Event log. If the voltage did not recover until Autoreclosing timeout is expired, the recloser will go to lockout. Single shot to lockout algorithm is supported by the AR OC element. This function allows to trip to lockout (without autoreclosing) if a fault has been detected during Reset time (Tres) after operator closing into a fault. The element also proceeds to open to lockout without reclosing when the following signals are activated: Ÿ Ÿ Ÿ SD = "Source lost"; Hot Line On; Autoreclosing Off. AR OC settings are described in Tables 42, 43. Table 42. Radial line recloser AR OC element settings Setting Operating mode Number of trips to lockout Highset trips to lockout Designation Range Default Mode Normal/Rezip/ZSC ZSC Mode = Normal/ZSC 1/2/3/4 4 Mode = Rezip 2/3/4 2 Nt 1/2/3/41 Nhs Mode = Normal/ZSC Reclosing sequence2,3 First closure mode First reclose time, s Seq 1 For 4 trips to lockout: IIII/IIID/IIDD/IDDD/DDDD/DDDI/D DII/ DIII/ IIDI/IDII/IDDI For 3 trips to lockout: III/IID/IDD/DDD/DDI/DII/IDI For 2 trips to lockout: II/ID/DD/DI For 1 trip to lockout: I/D IIDD For 4 trips to lockout: DIII For 3 trips to lockout: DII For 2 trips to lockout: DI Mode = Rezip n.a. Mode = Normal/ZSC Accelerate, Decelerate, Normal, Unconditional AR4 Normal Mode = Rezip n.a. Accelerate Mode = Normal/ZSC 0.10-1800.00 1.00 Mode = Rezip 0.20-1800.00 0.20 SST mode Tr1 Second reclose time, s Tr2 1.00-1800.00 10.00 Third reclose time, s Tr3 1.00-1800.00 30.00 53 Setting Reset time, s3 TECHNICAL MANUAL Designation Range Default Mode = Normal/ZSC 1-180 1 Mode = Rezip n.a. 0.10 Tres Note: 1 Nhs cannot exceed Nt. When enabled, the high set elements (OC3, EF3) can initiate a trip during the reclosing sequence as defined by Nt 2 The Reclosing Sequence Seq setting consists of 1 to Nt characters. Each character enables or disables the operation of instantaneous (OC2, EF2) elements at the corresponding auto-reclosing step in sequence (counting characters from the left to the right). Seq[i]="I" means that the i-th trip in sequence is set to ninstantaneous, Seq[i]="D" means that the i-th trip in sequence is set to delayed 3 If Mode is Rezip, the setting has fixed value and is unavailable (hidden) 4 If SSTMode is Unconditional AR and the Nt is 4, then the RC forbids to set the Tr1, Tr2, Tr3 in sum less than 60 seconds (the sum of Tr1+Tr2+Tr3 must be above 60 seconds to perform full autoreclosing cycle started with Close operation – CO-CO-CO-CO) Table 43. Ring line recloser AR OC element settings Setting Operating mode Number of trips to lockout+ Highset trips to lockout+ Designation Range Default Mode Normal/Rezip/ZSC ZSC Mode = Normal/ZSC 1/2/3/4 4 Mode = Rezip 2/3/4 2 Nt+ 1/2/3/41 Nhs+ Mode = Normal/ZSC Reclosing sequence+2,3 First closure mode+ First reclose time+, s Seq+ 1 For 4 trips to lockout: IIII/IIID/IIDD/IDDD/DDDD/DDDI/D DII/ DIII/ IIDI/IDII/IDDI For 3 trips to lockout: III/IID/IDD/DDD/DDI/DII/IDI For 2 trips to lockout: II/ID/DD/DI For 1 trip to lockout: I/D IIDD For 4 trips to lockout: DIII For 3 trips to lockout: DII For 2 trips to lockout: DI Mode = Rezip n.a. Mode = Normal/ZSC Accelerate, Decelerate, Normal, Unconditional AR4 Normal Mode = Rezip n.a. Accelerate Mode = Normal/ZSC 0.10-1800.00 1.00 Mode = Rezip 0.20-1800.00 0.20 SST mode+ Tr1+ Second reclose time+, s Tr2+ 1.00-1800.00 10.00 Third reclose time+, s Tr3+ 1.00-1800.00 30.00 Reset time+, s3 Tres+ Mode = Normal/ZSC 1-180 1 Mode = Rezip n.a. 0.10 54 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Setting Number of trips to lockout- Highset trips to lockout- Designation Range Mode = Normal/ZSC 1/2/3/4 4 Mode = Rezip 2/3/4 2 Nt- 1/2/3/41 Nhs- Mode = Normal/ZSC Reclosing sequence-2,3 First closure mode- First reclose time-, s Default Seq- 1 For 4 trips to lockout: IIII/IIID/IIDD/IDDD/DDDD/DDDI/D DII/ DIII/ IIDI/IDII/IDDI For 3 trips to lockout: III/IID/IDD/DDD/DDI/DII/IDI For 2 trips to lockout: II/ID/DD/DI For 1 trip to lockout: I/D IIDD For 4 trips to lockout: DIII For 3 trips to lockout: DII For 2 trips to lockout: DI Mode = Rezip n.a. Mode = Normal/ZSC Accelerate, Decelerate, Normal, Unconditional AR4 Normal Mode = Rezip n.a. Accelerate Mode = Normal/ZSC 0.10-1800.00 1.00 Mode = Rezip 0.20-1800.00 0.20 SST mode- Tr1- Second reclose time-, s Tr2- 1.00-1800.00 10.00 Third reclose time-, s Tr3- 1.00-1800.00 30.00 Reset time-, s3 Tres- Mode = Normal/ZSC 1-180 1 Mode = Rezip n.a. 0.10 Note: 1 Nhs cannot exceed Nt. When enabled, the high set elements (OC3, EF3) can initiate a trip during the reclosing sequence as defined by Nt 2 The Reclosing Sequence Seq setting consists of 1 to Nt characters. Each character enables or disables the operation of instantaneous (OC2, EF2) elements at the corresponding auto-reclosing step in sequence (counting characters from the left to the right). Seq[i]="I" means that the i-th trip in sequence is set to ninstantaneous, Seq[i]="D" means that the i-th trip in sequence is set to delayed 3 If Mode is Rezip, the setting has fixed value and is unavailable (hidden) 4 If SSTMode is Unconditional AR and the Nt is 4, then the RC forbids to set the Tr1, Tr2, Tr3 in sum less than 60 seconds (the sum of Tr1+Tr2+Tr3 must be above 60 seconds to perform full autoreclosing cycle started with Close operation – CO-CO-CO-CO) REZIP The AR OC provides Rezip automation algorithm that enables complex distribution network automation. Rezip can be used in networks where the recloser application is not possible due to protection coordination restrictions. The algorithm is initiated by an upstream recloser trip. Once the loss of supply is detected, all Rezip reclosers will trip during recloser dead-time. When the recloser closes, it restores supply to the closest Rezip recloser(s). It activates the ARLS timer and after a preset time Rezip reclosers will close restoring the power supply to downstream Rezip recloser(s). Immediately after closure Rezip the recloser(s) are operating in Instantaneous protection mode and if any of them detects the fault, it will trip before the upstream protection device will. By the time next Rezip recloser is closer by the ARLS, the upstream Rezip OC/EF protection is disabled, so no grading between Rezip reclosers is needed. 55 TECHNICAL MANUAL The algorithm provides the set-up simplicity of a traditional sectionalizer and at the same time reducing the fault clearing time and network reconfiguration time application in far more complex networks and provide an unlimited number of sections to limit the number of customers affected. Rezip is applicable in meshed grid automation schemes together with ABR functionality. Rezip enables the building of self-healing networks where it is not possible with conventional reclosers and sectionalizers. Zone Sequence Coordination (ZSC) The AR OC provides Zone Sequence Coordination (ZSC). ZSC forces the AR OC element to step to the next count in the reclose sequence on reset of all protection elements if it detects a downstream protection device has operated. This functionality is required for applications where a fuse-saving philosophy is used. 6.1.2.5 Loss of Supply (LS) The LS element provides tripping resulted from loss of supply. This functionality is applicable for sectionalizing recloser in order to support automatic backfeed restoration. The operation of the element can be described as follows: It is passive as long as SD reports a source present. It becomes active when the SD cannot find a source and a timer is activated for the duration of the set Tripping time (Tt). When this time expires and the source is still not found, LS initiates a trip request to the driver to open the recloser. If the source is found whilst the timer is active, this element becomes passive again and the timer is reset. The element is blocked when the following signals are activated: Ÿ Protection Off. LS settings are described in Table 44. Table 44. LS element settings Setting Designation Range Resolution Default Operating mode Mode Enable/Disable n.a. Disable Tripping time, s Tt 0.10 - 100.00 0.01 10.00 6.1.2.6 Loss of Supply Autoreclosing (ARLS) The ARLS element provides reclosing initiated by the LS element tripping. The user set delay between power supply restoration and reclose is called Reclose time (Tr). If loss of supply occurs again prior to reset time expiration, the recloser will trip again and will not reclose automatically. This is known as "lockout" and the recloser can only be closed by local or remote operator command, which clears the lockout condition. The element also proceeds to open to lockout without reclosing when the following signals are activated: Ÿ Hot Line On; Ÿ Autoreclosing Off. ARLS settings are described in Table 45. Table 45. ARLS element settings Setting Operating mode Number of trips to lockout1 Reclose time, s Designation Range Default Mode Normal/Rezip Normal Mode = Normal 1/2 1 Mode = Rezip NA 2 Mode = Normal 0.10 - 180.00 10.00 Mode = Rezip 0.20 - 180.00 0.20 Nt Tr Note: 1 In Rezip mode this setting has a fixed value and is unavailable (hidden) 56 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 6.1.2.7 Hot Line (HL) The HL element consists of two sub-elements which provide protection against short circuit faults during Hot Line maintenance. It generally has more sensitive settings than corresponding OC/EF settings and it has no reclosing functions. HL consists of two Overcurrent elements, one for Phase Overcurrent (HLOC) and one for Earth Fault (HLEF). Operation of either element results in the trip to lockout. The operation of HLOC can be described as follows: It starts counting the user set Tripping time (Tt), when the phase current exceeds the Pickup current value (Ip). When this time expires and the phase current still exceeds the Pickup current value, HLOC initiates a trip request to the driver to open the recloser. The operation of HLEF can be described as follows: It starts timing the user set Tripping time (Tt), when the residual current In exceeds the Pickup current value (Ip). When this time expires and the residual current still exceeds the Pickup current value, HLEF initiates a trip request to the driver to open the recloser. The elements are blocked when the following signals are activated: SD = "Source lost"; Ÿ Hot Line Off; Ÿ Protection Off. Ÿ HL settings are described in Tables 46-49. Setting Table 46. Radial line recloser HLOC element settings Designation Range Resolution Default Pickup current, A Ip 10-1280 1 10 Tripping time, s Tt 0.10 - 100.00 0.01 0.00 Table 47. Ring line recloser HLOC element settings Setting Designation Range Resolution Default Pickup current +, A Ip + 10-1280 1 10 Tripping time +, s Tt + 0.00-2.00 0.01 0.00 Pickup current -, A Ip - 10-1280 1 10 Tripping time -, s Tt - 0.00-2.00 0.01 0.00 Table 48. Radial line recloser HLEF element settings Setting Designation Range Resolution Default Pickup current, A Ip 4-1280 1 4 Tripping time, s Tt 0.00-2.00 0.01 0.00 Table 49. Ring line recloser HLEF element settings Setting Designation Range Resolution Default Pickup current +, A Ip + 4-1280 1 4 Tripping time +, s Tt + 0.00-2.00 0.01 0.00 Pickup current -, A Ip - 4-1280 1 4 Tripping time -, s Tt - 0.00-2.00 0.01 0.00 57 TECHNICAL MANUAL 6.1.2.8 Sensitive Earth Fault (SEF) The SEF element provides protection against high impedance earth faults. SEF detects a fault by using two different algorithms: “Current”; “Current and angle”. If the fault identification type is set to the "current" mode, the operation of the element can be described as follows: It starts timing the user set Tripping time (Tt), when the residual current exceeds the Pickup current value (Ip). When this time expires and the residual current still exceeds the Pickup current value, SEF initiates a trip request to the driver to open the recloser. If the fault identification type is set to the “current and angle“ mode, the recloser uses voltage and current measurements to calculate the phase angle between the zero sequence voltage and residual current. The user sets a torque angle (At) for sensitive earth fault protection. When a fault occurs, the phase angle between the zero sequence voltage and residual current is calculated. Tripping is subject to the two following conditions: 1) The current is greater than the threshold; 2) The phase angle between the zero sequence voltage and residual current is in the zone within +/- 90 degrees of the torque angle At. SEF operation in the “current and angle“ mode is illustrated in Figure 47. Tripping zone Un Non-tripping zone At An ln Fig.47. SEF operation in “current and angle“ mode Where: Un - zero sequence voltage; In - residual current; An - phase angle between zero sequence voltage Un and residual current In; At - preset torque angle. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ OC/EF = "Timing up"; Ÿ Hot Line On; Ÿ Protection Off; Ÿ Earth Fault Off. SEF settings are described in Tables 49-52. 58 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 50. Radial line recloser SEF element settings Setting Designation Range Resolution Default Operating mode Mode Disable/Alarm/Trip n.a. Trip Fault identification type Type Current/Current and angle n.a. Current Time current characteristic TCC Torque angle, ° Type = Current TD, TEL I n.a. Type = Current and angle TD n.a. Type = Current n.a. n.a. n.a. Type = Current and angle 0-359 1 0 TD At Table 51. Radial line recloser SEF element TD settings Setting Designation Range Resolution Default Pickup current, A Ip 1-80 1 4 Tripping time, s Tt 0.010-100.00 0.01 10.00 Table 52. Ring line recloser SEF element settings Setting Designation Range Resolution Default Operating mode + Mode + Disable/Alarm/Trip n.a. Trip Fault identification type + Type + Current/Current and angle n.a. Current Time current characteristic + TCC + Torque angle +, ° Type = Current TD, TEL I n.a. Type = Current and angle TD n.a. Type = Current n.a. n.a. n.a. Type = Current and angle 0-359 1 0 TD At + Operating mode - Mode - Disable/Alarm/Trip n.a. Trip Fault identification type - Type - Current/Current and angle n.a. Current Time current characteristic - TCC - Torque angle -, ° Type = Current TD, TEL I n.a. Type = Current and angle TD n.a. Type = Current n.a. n.a. n.a. Type = Current and angle 0-359 1 0 TD At - 59 TECHNICAL MANUAL Table 53. Ring line recloser SEF element TD settings Setting Designation Range Resolution Default Pickup current +, A Ip + 1-80 1 4 Tripping time +, s Tt + 0.010-100.00 0.01 10.00 Pickup current -, A Ip - 1-80 1 4 Tripping time -, s Tt - 0.010-100.00 0.01 10.00 6.1.2.9 Sensitive Earth Fault Autoreclosing (AR SEF) The AR SEF element provides reclosing initiated by the SEF element operation. It also supports single shot to lockout functionality. The operation of AR SEF is similar to that of AR OC element. Zone Sequence Coordination (ZSC) and REZIP functionality are not applicable for AR SEF. The element also proceeds to open to lockout without reclosing when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Autoreclosing Off. AR SEF settings are described in Tables 54, 55. Table 54. Radial line recloser AR SEF element Setting Designation Range Resolution Default Number of trips to lockout Nt 1/2/3/4 n.a. 3 First reclose time, s Tr1 0.10-180.00 0.01 1.00 Second reclose time, s Tr2 1.00-180.00 0.01 10.00 Third reclose time, s Tr3 1.00-180.00 0.01 30.00 Reset time, s Tres 1-180 1 1 Table 55. Ring line recloser AR SEF element settings Setting Designation Range Resolution Default Number of trips to lockout + Nt + 1/2/3/4 n.a. 3 First reclose time +, s Tr1 + 0.10-180.00 0.01 1.00 Second reclose time +, s Tr2 + 1.00-180.00 0.01 10.00 Third reclose time +, s Tr3 + 1.00-180.00 0.01 30.00 Reset time +, s Tres + 1-180 1 1 Number of trips to lockout - Nt - 1/2/3/4 n.a. 3 First reclose time +, s Tr1 - 0.10-180.00 0.01 1.00 Second reclose time -, s Tr2 - 1.00-180.00 0.01 10.00 60 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Setting Designation Range Resolution Default Third reclose time -, s Tr3 - 1.00-180.00 0.01 30.00 Reset time -, s Tres - 1-180 1 1 6.1.2.10 Voltage Unbalance (VU) The VU element provides protection of sensitive load against an upstream broken wire. It is generally applied when an upstream device cannot provide relevant protection. Otherwise it is generally disabled. The operation of the element can be described as follows: It becomes active when the negative sequence voltage measured from Source + Side (U2+) exceeds the Voltage Unbalance (Uu) multiplied by the positive sequence voltage measured from Source + Side (U1+). Then a timer is activated for the duration of the set Tripping time (Tt). When this time expires and U2 still exceeds a dropout value , VU initiates a trip request to the driver to open the recloser. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ OC/EF = "Timing up"; Ÿ SEF = "Timing up"; Ÿ Protection Off. VU settings are described in Tables 56, 57. Table 56. Radial line recloser VU element settings Setting Designation Range Resolution Default Mode Enable/Disable n.a. Disable Voltage unbalance Uu 0.05-1.00 0.01 0.10 Tripping time, s Tt 0.10-100.00 0.01 10.00 Operating mode Table 57. Ring line recloser VU element settings Setting Designation Range Resolution Default Mode + Enable/Disable n.a. Disable Voltage unbalance + Uu + 0.05-1.00 0.01 0.10 Tripping time +, s Tt + 0.10-100.00 0.01 10.00 Operating mode - Mode - Enable/Disable n.a. Disable Voltage unbalance - Uu - 0.05-1.00 0.01 0.10 Tripping time -, s Tt - 0.10-100.00 0.01 10.00 Operating mode + 61 TECHNICAL MANUAL 6.1.2.11 Current Unbalance (CU) The CU element provides protection against downstream broken wire. It is generally applied for protection of three phase loads sensitive to voltage unbalance, for example, electrical motors. The operation of the element can be described as follows: It becomes active when the negative sequence current (I2) exceeds the positive sequence current multiplied (I1) by the Current Unbalance setting (Iu) and the Minimum I2 setting (I2min) . A timer is activated for the duration of the set Tripping time (Tt). When this time expires and the negative sequence current still exceeds a dropout value , CU initiates a trip request to the driver to open the recloser. The element is blocked when the following signals are activated: SD = "Source lost"; OC/EF = "Timing up"; Ÿ SEF = "Timing up"; Ÿ VU = "Timing up"; Ÿ Protection Off. CU settings are described in Tables 58, 59. Ÿ Ÿ Table 58. Radial line recloser CU element settings Setting Designation Range Default Mode Enable/Disable Disable Iu 0.05-1.00 0.2 Minimum I2 I2min 1-80A 10 Tripping time Tt 0.10-300.00s 10.00 Operating mode Current unbalance Table 59. Ring line recloser CU element Setting Designation Range Default Mode + Enable/Disable Disable Iu + 0.05-1.00 0.20 Minimum I2 + I2min 1-80A 10 Tripping time + Tt + 0.10-300.00s 10.00 Mode - Enable/Disable Disable Iu - 0.05-1.00 0.20 Minimum I2 - I2min 1-80A 10 Tripping time - Tt - 0.10-300.00s 10.00 Operating mode + Current unbalance + Operating mode Current unbalance - 6.1.2.12 Voltage Reclosing Control (VRC) The VRC element monitors the quality of the high voltage power supply. It blocks reclosing initiated by any AR element when voltage and/or frequency do not meet user set values. The operation of the element can be described as follows: It becomes active (power failure) when either the positive sequence voltage measured from Source "+" side (U1+) is less than the phase voltage multiplied by Pickup voltage multiplier (Up-) or when the Frequency measured from Source "+" side (F+) is less than the Pickup Frequency (Fp). It becomes passive (power good) as soon as both (U1+) and (F+) exceed the above requirements. VRC settings are described in Tables 60, 61. 62 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 60. Radial line recloser VRC element settings Setting Designation Range Default VU control mode Enable/Disable Enable NVS control mode Enable/Disable Enable Over voltage mode OV control mode Enable/Disable Enable Under voltage mode UV control mode Enable/Disable Enable Under frequency mode UF control mode Enable/Disable Enable Over frequency mode OF control mode Enable/Disable Enable VUp 0.05-1.00 0.20 NVSp 0.05-1.00 0.40 Pickup overvoltage multiplier OVp 1.00-1.30 1.20 Pickup undervoltage multiplier UVp 0.60-1.00 0.80 Pickup underfrequency, Hz UFp 45.00 - 49.99 for Frated=50Hz 55.00 - 59.99 for Frated=60Hz 49.50 for Frated=50Hz 59.50 for Frated=60Hz Pickup overfrequency, Hz OFp 50.01 - 55.00 for Frated=50Hz 60.01 - 65.00 for Frated=60Hz 50.50 for Frated=50Hz 60.50 for Frated=60Hz Voltage unbalance mode Neutral voltage shift mode Voltage unbalance Neutral voltage shift (zero sequence voltage) Table 61 Ring line recloser VRC element settings Setting Designation Range Default VU control mode Enable/Disable Enable NVS control mode Enable/Disable Enable Over voltage mode OV control mode Enable/Disable Enable Under voltage mode UV control mode Enable/Disable Enable Under frequency mode UF control mode Enable/Disable Enable Over frequency mode OF control mode Enable/Disable Enable Voltage unbalance + VUp + 0.05-1.00 0.20 NVSp + 0.05-1.00 0.40 Pickup overvoltage multiplier + OVp + 1.00-1.30 1.20 Pickup undervoltage multiplier + UVp + 0.60-1.00 0.80 Pickup underfrequency +, Hz UFp + 45.00 - 49.99 for Frated=50Hz 55.00 - 59.99 for Frated=60Hz 49.50 for Frated=50Hz 59.50 for Frated=60Hz Voltage unbalance mode Neutral voltage shift mode Neutral voltage shift + (zero sequence voltage) 63 TECHNICAL MANUAL Setting Designation Range Default Pickup overfrequency +, Hz OFp + 50.01 - 55.00 for Frated=50Hz 60.01 - 65.00 for Frated=60Hz 50.50 for Frated=50Hz 60.50 for Frated=60Hz Voltage unbalance - VUp - 0.05-1.00 0.20 NVSp - 0.05-1.00 0.40 Pickup overvoltage multiplier - OVp - 1.00-1.30 1.20 Pickup undervoltage multiplier - UVp - 0.60-1.00 0.80 Pickup underfrequency -, Hz UFp - 45.00 - 49.99 for Frated=50Hz 55.00 - 59.99 for Frated=60Hz 49.50 for Frated=50Hz 59.50 for Frated=60Hz Pickup overfrequency -, Hz OFp - 50.01 - 55.00 for Frated=50Hz 60.01 - 65.00 for Frated=60Hz 50.50 for Frated=50Hz 60.50 for Frated=60Hz Neutral voltage shift (zero sequence voltage) 6.1.2.13 Undervoltage (UV) The UV element provides a trip command when the voltage falls below a set value. The operation of the element can be described as follows: It becomes active when the positive sequence voltage measured from Source "+" side (U1+) is less than the phase rated voltage (Urated/1.732) multiplied by the Pickup voltage multiplier (Up). A timer is activated for the duration of the set Tripping time (Tt). When this time expires and U1+ still exceeds a dropout value , UV initiates a trip request to the driver to open the recloser. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ OC/EF = "Timing up"; Ÿ SEF = "Timing up"; Ÿ VU = "Timing up;" Ÿ Protection Off. UV settings are described in Tables 62, 63. Setting Table 62. Radial line recloser UV element settings Designation Range Resolution Default Mode Enable/Disable n.a. Disable Pickup voltage multiplier Up 0.60-1.00 0.01 0.80 Tripping time, s Tt 0.10-100.00 0.01 10.00 Operating mode 60 64 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 63. Ring line recloser UV element settings Setting Designation Range Resolution Default Mode + Enable/Disable n.a. Disable Pickup voltage multiplier + Up + 0.60-1.00 0.01 0.80 Tripping time +, s Tt + 0.10-100.00 0.01 10.00 Operating mode - Mode - Enable/Disable n.a. Disable Pickup voltage multiplier - Up - 0.60-1.00 0.01 0.80 Tripping time -, s Tt - 0.10-100.00 0.01 10.00 Operating mode + 6.1.2.14 Undervoltage Autoreclosing (AR UV) The AR UV element provides reclosing initiated by the UV element. It also provides single shot to lockout functionality to avoid multiple reclosing in case of incorrect pickup coordination, settings of VRC and UV elements. The element also proceeds to open to lockout without reclosing when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Autoreclosing Off. AR UV settings are described in Tables 64, 65. Setting Table 64. Radial line recloser AR UV element settings Designation Range Resolution Default Number of trips to lockout Nt 1/2 n.a. 1 Reclose time, s Tr 0.10-180.00 0.01 10.00 Table 65. Ring line recloser AR UV element settings Setting Designation Range Resolution Default Number of trips to lockout + Nt + 1/2 n.a. 1 Reclose time +, s Tr + 0.10-180.00 0.01 10.00 Number of trips to lockout - Nt - 1/2 n.a. 1 Reclose time -, s Tr - 0.10-180.00 0.01 10.00 65 TECHNICAL MANUAL 6.1.2.15 Overvoltage (OV) The OV element provides load protection and detects high source voltage. The operation of the element can be described as follows: It becomes active when the positive sequence voltage measured from the Source "+" side (U1+) is greater than the phase rated voltage (Urated/1.732) multiplied by the Pickup voltage multiplier (Up). A timer is activated for the duration of the set Tripping time (Tt). When this time expires and U1+ still exceeds the dropout value, OV initiates a trip request to the driver to open the recloser. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ OC/EF = "Timing up"; Ÿ SEF = "Timing up"; Ÿ VU = "Timing up"; Ÿ Protection Off. OV settings are described in Tables 66, 67. Table 66. Radial line recloser OV element settings Setting Designation Range Resolution Default Mode Enable/Disable n.a. Disable Pickup voltage multiplier Up 1.00-1.40 0.01 1.05 Tripping time, s Tt 0.10-100.00 0.01 10.00 Operating mode Table 67. Ring line recloser OV element settings Setting Designation Range Resolution Default Mode + Enable/Disable n.a. Disable Pickup voltage multiplier + Up + 1.00-1.40 0.01 1.05 Tripping time +, s Tt + 0.10-100.00 0.01 10.00 Operating mode - Mode - Enable/Disable n.a. Disable Pickup voltage multiplier - Up - 1.00-1.40 0.01 1.05 Tripping time -, s Tt - 0.10-100.00 0.01 10.00 Operating mode + 6.1.2.16 Overvoltage Autoreclosing (AR OV) The AR OV element provides reclosing initiated by the OV element. It also provides single shot to lockout functionality to avoid multiple reclosing in case of incorrect pickup coordination or settings of VRC and OV elements. The element also proceeds to open to lockout without reclosing when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Autoreclosing Off. AR OV settings are described in Tables 68, 69. 66 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 68. Radial line recloser AR OV element settings Setting Designation Range Resolution Default Number of trips to lockout Nt 1/2 n.a. 1 Reclose time, s Tr 0.10-300.00 0.01 10.00 Table 69. Ring line recloser AR OV element settings Setting Designation Range Resolution Default Number of trips to lockout + Nt + 1/2 n.a. 1 Reclose time +, s Tr + 0.10-300.00 0.01 10.00 Number of trips to lockout - Nt - 1/2 n.a. 1 Reclose time -, s Tr - 0.10-300.00 0.01 10.00 6.1.2.17 Underfrequency (UF) The UF element provides load protection and detects low system frequency. The operation of the element can be described as follows: It counts the user set Tripping time (Tt) when the Frequency measured from Source "+" side (F+) is less than the Pickup Frequency (Fp). When this time expires and F+ still exceeds the dropout value (Fp+0.05Hz), UF initiates a trip request to the driver to open the recloser. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ OC/EF = "Timing up"; Ÿ SEF = "Timing up"; Ÿ VU = "Timing up"; Ÿ Protection Off. UF settings are described in Tables 70, 71. Table 70. Radial line recloser UF element settings Setting Designation Range Resolution Default Mode Enable/Disable n.a. Disable Pickup frequency, Hz Fp 45.00-50.00 Hz for rated frequency=50 Hz 55.00-60.00 Hz for rated frequency=60 Hz 0.01 45.00 55.00 Tripping time, s Tt 0.10-180.00 0.01 0.10 Operating mode 67 TECHNICAL MANUAL Table 71. Ring line recloser UF element settings Setting Designation Range Resolution Default Mode + Enable/Disable n.a. Disable Pickup frequency +, Hz Fp + 45.00-50.00 Hz for rated frequency=50 Hz 55.00-60.00 Hz for rated frequency=60 Hz 0.01 45.00 55.00 Tripping time +, s Tt + 0.10-180.00 0.01 0.10 Operating mode - Mode - Enable/Disable n.a. Disable Pickup frequency -, Hz Fp - 45.00-50.00 Hz for rated frequency=50 Hz 55.00-60.00 Hz for rated frequency=60 Hz 0.01 45.00 55.00 Tripping time -, s Tt - 0.10-180.00 0.01 0.10 Operating mode + 6.1.2.18 Underfrequency Autoreclosing (AR UF) The AR UF element provides reclosing initiated by the UF element. It also provides single shot to lockout functionality to avoid multiple reclosing in case of incorrect voltage pickup coordination, settings of VRC and UF elements. The element also proceeds to open to lockout without reclosing when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Autoreclosing Off. AR UF settings are described in Tables 72, 73. Table 72. Radial line recloser AR UF element settings Setting Designation Range Resolution Default Number of trips to lockout Nt 1/2 n.a. 1 Reclose time, s Tr 0.10-180.00 0.01 10.00 Table 73. Ring line recloser AR UF element settings Setting Designation Range Resolution Default Number of trips to lockout + Nt + 1/2 n.a. 1 Reclose time +, s Tr + 0.10-180.00 0.01 10.00 Number of trips to lockout - Nt - 1/2 n.a. 1 Reclose time -, s Tr - 0.10-180.00 0.01 10.00 68 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 6.1.2.19 Overfrequency (OF) The OF element provides reclosing initiated by the UF element operation. The operation of the element can be described as follows: It counts the user set Tripping time (Tt) when the Frequency measured from Source "+" side (F+) is greater than the Pickup Frequency (Fp). When this time expires and F+ still exceeds the dropout value (Fp+0.05Hz), OF initiates a trip request to the driver to open the recloser. The element is blocked when the following signals are activated: Ÿ SD = "Source lost"; Ÿ OC/EF = "Timing up"; Ÿ SEF = "Timing up"; Ÿ VU = "Timing up"; Ÿ Protection Off. OF settings are described in Tables 74, 75. Table 74. Radial line recloser OF element settings Setting Designation Range Resolution Default Mode Enable/Disable n.a. Disable Pickup frequency, Hz Fp 50.00-55.00 for rated frequency=50 Hz 60.00-65.00 for rated frequency=60 Hz 0.01 55.00 65.00 Tripping time, s Tt 0.10-180.00 0.01 1.00 Operating mode Table 75. Ring line recloser OF element settings Setting Designation Range Resolution Default Mode + Enable/Disable n.a. Disable Pickup frequency +, Hz Fp + 50.00-55.00 for rated frequency=50 Hz 60.00-65.00 for rated frequency=60 Hz 0.01 55.00 65.00 Tripping time +, s Tt + 0.10-180.00 0.01 1.00 Operating mode - Mode - Enable/Disable n.a. Disable Pickup frequency -, Hz Fp - 50.00-55.00 for rated frequency=50 Hz 60.00-65.00 for rated frequency=60 Hz 0.01 55.00 65.00 Tripping time -, s Tt - 0.10-180.00 0.01 1.00 Operating mode + 6.1.2.20 Overfrequency Autoreclosing (AR OF) The AR OF element provides reclosing initiated by the OF element. It also provides single shot to lockout functionality to avoid multiple reclosing in case of incorrect voltage pickup coordination, settings of VRC and OF elements. The element also proceeds to open to lockout without reclosing when the following signals are activated: Ÿ SD = "Source lost"; Ÿ Hot Line On; Ÿ Autoreclosing Off. AR OF settings are described in Tables 76, 77. 69 TECHNICAL MANUAL Table 76. Radial line recloser AR OF element settings Setting Designation Range Resolution Default Number of trips to lockout Nt 1/2 n.a. 1 Reclose time, s Tr 0.10-180.00 0.01 10.00 Table 77. Ring line recloser AR OF element settings Setting Designation Range Resolution Default Number of trips to lockout + Nt + 1/2 n.a. 1 Reclose time +, s Tr + 0.10-180.00 0.01 10.00 Number of trips to lockout - Nt - 1/2 n.a. 1 Reclose time -, s Tr - 0.10-180.00 0.01 10.00 6.1.2.21 Automatic Backfeed Restoration (ABR) The ABR element is used to automatically close a normally open recloser if it detects a source (via SD element) on the alternative source side. This allows the recloser to be used as a tie point in an automation system. This element is only applicable for the ring type recloser and provides automatic backfeed restoration when relevant conditions are met. The element is blocked when the following signals are activated: Ÿ Protection Off; Ÿ Hot Line On; Ÿ Autoreclosing Off; Ÿ ABR Off. It can also be blocked by the SD and VRC protection elements. ABR element settings are described in Table 78. Table 78. ABR element settings Setting Designation Range Default Mode Disable/Both/Only+/Only- Disable RD mode Enable/Disable Disable Restoration disarm timeout Trd 00:00:01 – 06:00:00 (Hours:Minutes:Seconds) 00:00:10 Restoration time +, s Tr + 0.10-180.00 60.00 Restoration time -, s Tr - 0.10-180.00 60.00 Operating mode Restoration disarm mode 6.1.2.22 Autoreclosing Timeout (ART) The ART element provides the autoreclosing timeout function used to lock out the recloser after a preset time. ART Timeout (Tt0) starts when the recloser trips to reclose. If the recloser will not close prior to timeout expiration, the recloser will automatically go to lockout. If the recloser will close prior to timeout expiration, ART timer will be reset and recloser will continue its autoreclosing cycle. ART settings are described in Table 79. 70 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 79. ART element settings Setting Designation Range Default Timeout Tt0 00:00:01 – 06:00:00 (Hours:Minutes:Seconds) 00:01:00 6.1.2.23 Cold Load Pickup (CLP) In some cases, when power supply is restored after prolonged outage, this results in greater than normal power demand. The main cause of this problem is the large number of electric heaters, furnaces, refrigerators, air conditioners and other thermostat-controlled loads. Higher current is often seen by protection as short circuit or overload, that result in circuit breakers automatically tripping to protect the system from overload, and the power goes off again. The CLP element enables temporary increasing current pickup setting to sustain cold load current and avoid tripping without compromising protection sensitivity. This functionality is applicable for the radial type recloser as only in this case the duration of power interruption for a group of customers can be observed. The CLP element caters for loss of load diversity due to an extended outage by increasing the Operational Cold Load Multiplier (OCLM) from 1 to a user set value Cold Load Multiplier (CLM) over a user set period of time (Cold Load recognition time). The CLP element picks up when the positive sequence current I1+ is less than 5A and the positive sequence voltage U1+ is less than 500V. Once supply is restored the OCLM returns to one over a second user set time (Reset time). OCLM is recalculated every cycle and is applicable for OC1, OC2, EF1 and EF2 elements. CLP settings are described in Table 80. Table 80. Radial line recloser CLP element settings Setting Designation Range Default Recognition time Trec 0-60min 30 Reset time Tres 1-400min 30 Cold load multiplier CLM 1.0-2.0 1.0 6.1.2.24 Close Condition Verifier (CCV) The CCV element provides a synchro-check function, which compares the voltage of both supply sources. After verification of the network synchronism, the synchro-check function releases the close command for the recloser. This functionality is applicable for the ring type recloser. CCV consists of two sub-elements: Synchronization Indicator (SI) and Close Logic Control (CLC). Synchronization Indicator (SI) This element consistently monitors the voltage and phase-angle difference to determine whether all the synchronous conditions are existent: 1) Ratio of the difference between the positive sequence voltage measured from Source + Side (U1+) and the positive sequence voltage measured from Source - Side (U1-) to the positive sequence voltage measured from Source + Side (U1+) does not exceed the Maximum voltage difference (dU); 2) Angle between the positive sequence voltage measured from Source + Side (U1+) and the positive sequence voltage measured from Source - Side (U1-) does not exceed the Maximum phase angle difference (dP); 3) Ratio of the difference between the neutral sequence voltage measured from Source + Side (Un+) and the neutral sequence voltage measured from Source - Side (Un-) to the positive sequence voltage measured from Source + Side (U1+) does not exceed 90%; 4) Ratio of the negative sequence voltage measured from Source + Side (U2+) to the positive sequence voltage measured from Source + Side (U1+) does not exceed 6% during one cycle; 5) Ratio of the negative sequence voltage measured from Source - Side (U2-) to the positive sequence voltage measured from Source Side (U1-) does not exceed 6% during one cycle. SI settings are described in Table 81. 71 TECHNICAL MANUAL Table 81. SI element settings Setting Designation Range Default Maximum voltage difference dU 0.01 - 0.30 p.u. 0.05 p.u. Maximum phase angle difference dP 5 - 90 degrees 5 degrees Close Logic Control (CLC) This element provides a close blocking function. CLC provides a blocking function when all of the following conditions are met: 1) CCV On; 2) Recloser Opened; 3) “Hot+ / Dead- allowed”1 = “Disable” or VRC = “Power fail” or SD ≠ “Source +”; 4) “Hot- / Dead+ allowed”1 = “Disable” or VRC = “Power fail” or SD ≠ “Source –“; 5) “Dead+ / Dead- allowed”1 = “Disable” or VRC = “Power fail” or SD ≠ “Source lost” or U1+/U1- > 500V; 6) “Hot+ / Hot- allowed”1 = “Disable” or VRC = “Power fail” or SD ≠ “Source lost” or synchronous conditions are violated. Note: 1 “Hot” stands for energized source and “Dead” stands for de-energized source CLC settings are described in Table 82. Table 82. CLC element settings Setting Designation Range Default Hot+ / Dead- allowed Hot+ / Dead- allowed Enable/Disable Disable Hot- / Dead+ allowed Hot- / Dead+ allowed Enable/Disable Disable Dead- / Dead+ allowed Enable/Disable Disable Hot+ / Hot- allowed Enable/Disable Disable Dead- / Dead+ allowed Hot+ / Hot- allowed The element is blocked when the following signals are activated: Ÿ Protection Off; Ÿ ABR On. 6.1.3 Fault locator (FL) The fault locator (FL) is an optional feature provided only upon special request. It presents an independent firmware function which provides impedance-based fault location. It is designed for radial and ring distribution systems. The algorithm is applicable for locating short circuits in all kinds of distribution networks (unearthed, solidly earthed, resistance and reactance earthed neutral systems). Earth fault location can be effectively used in solidly earthed, resistance and reactance earthed networks. The fault distance is calculated based on measured current and voltage phasors. The result from the fault distance calculation is the ohmic impedance value. Calculated impedance values are given in Table 83. Table 83. Calculated impedance values Impedance value, Ohm Description X1_fault Estimated positive sequence reactance from the recloser to the fault location X0_fault Estimated zero sequence reactance from the recloser to the fault location Fault location algorithm requires accurate setting values for downstream line impedances. Positive sequence impedances are required for locating short circuits and earth faults. FL settings are described in Tables 84, 85. 72 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 84. Radial line recloser FL settings Setting Designation Range Default Mode Enable/Disable Disable Downstream line X1, Ohm/km X1 0.00 – 2.00 0.35 Downstream line X0, Ohm/km X0 0.00 – 4.00 1.50 Maximum fault distance, km Lm 0.00-1000.00 1.00 Operating mode Table 85. Ring line recloser FL settings Setting Designation Range Default Mode Enable/Disable Disable Downstream line X1 for source side +, Ohm/km X1+ 0.00 – 2.00 0.35 Downstream line X0 for source side +, Ohm/km X0+ 0.00 – 4.00 1.50 Maximum fault distance for source side +, km Lm+ 0.00-1000.00 1.00 Downstream line X1 for source side -, Ohm/km X1- 0.00 – 2.00 0.35 Downstream line X0 for source side -, Ohm/km X0- 0.00 – 4.00 1.50 Maximum fault distance for source side -, km Lm- 0.00-1000.00 1.00 Operating mode Calculated impedance values “X1_fault”, “X0_fault” and estimated fault distance are displayed in the Event log of the recloser for OC/EF/SEF protection elements in case of lockout (refer to Table 86). Additionally calculated impedance values “X1_fault” and “X0_fault” can be further processed in SCADA/DMS systems over standard communication protocols supported by the recloser. 73 TECHNICAL MANUAL 6.2 Measurement 6.2.1 Overview The Main Processor gets the analog signals from the OSM current and voltage sensors, converts them into digital format, and filters it for Harmonic content. The RMS values of the filtered signals are used for protection and indication as shown in the table below. Table 86. Applicability of RMS values of the signals Applicability Parameter Designation Range Resolution Protection Indication Phase currents, A Ia, Ib, Ic 0...7000 1A X X Residual current1), A In 0...7000 1A X X Positive sequence current, A I1 0...7000 1A X X Negative sequence current, A I2 0...7000 1A X X Positive sequence voltage measured from Source + side, kV U1+ 0...18 0.1kV X X Positive sequence voltage measured from Source - side, kV U1- 0...18 0.1kV X X Negative sequence voltage measured from Source + side, kV U2+ 0...18 0.1kV X X Negative sequence voltage measured from Source - side, kV U2- 0...18 0.1kV X X Neutral voltage shift measured from Source + side, kV Un+ 0...18 0.1kV X X Neutral voltage shift measured from Source - side, kV Un- 0...18 0.1kV X X Angle between Un and In, ° A0 0...+/- 180 1° X X PhAngDiffU1 0...180 1° X X Frequency measured from Source + side, Hz F+ 40...65 0.01Hz X X Frequency measured from Source - side, Hz F- 40...65 0.01Hz X X Single-phase power factor PFa, PFb, PFc 0...0.01 0.01 X Three-phase power factor PF3ph 0...0.01 0.01 X Phase-to-earth voltages measured from Source + side, kV Ua+, Ub+, Uc+ 0…18 0.1kV X Phase-to-earth voltages measured from Source - side, kV Ua-, Ub-, Uc- 0…18 0.1kV X Phase-to-phase voltages measured from Source + side, kV Uab+, Ubc+, Uac+ 0…30 0.1kV X Phase-to-phase voltages measured from Source - side, kV Uab-, Ubc-, Uac- 0…30 0.1kV X P1 0…65535 1kW X Single-phase active power, kW Pa, Pb, Pc 0…65535 1kW X Three-phase active power, kW P3ph 0…65535 1kW X Single-phase reactive power, kVAr Qa, Qb, Qc 0…65535 1kVAr X Three-phase reactive power, kVAr Q3ph 0…65535 1kVAr X Angle between +U1 and -U1, ° Positive sequence active power, kW 74 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Applicability Parameter Designation Range Resolution Protection Indication Single-phase active energy, kWh Wa, Wb, Wc 0…9999999 1kWh X Three-phase active energy, kWh W3ph 0…9999999 1kWh X Single-phase reactive energy, kVArh Ea, Eb, Ec 0…9999999 1kVArh X Three-phase reactive energy, kVArh E3ph 0…9999999 1kVArh X Note: 1) Residual current In is equal to three times the zero sequence current Io Signal filtering effectively rejects higher harmonics. Phase current measuring channels are additionally equipped with inrush filters. 6.2.2 Inrush filter The Rec series reclosers incorporate a unique inrush filter. This allows filtering of magnetizing currents occurring at energizing transformers or distribution feeders with step-down-transformers. In contrast to the widely used inrush restraint, which blocks the operation of protection for the period of inrush, the filter leaves all protection active and sensitive to faults for the whole period of line energizing. The advantages are: • This feature makes it possible to select the settings of current-based protection elements based on actual load and fault levels, not considering any side effects due to transformer load energizing; • If, after maintenance closing or performing backfeed restoration for a faulty feeder part, the fault clearing time is significantly reduced as all protection elements operate correctly without any delays. Figures 48 and 49 demonstrate the comparison of current measurement results at load energizing captured by the recloser without and with inrush filter enabled. Fig.48. Basic frequency phase currents RMS. No inrush filter applied Fig.49. Basic frequency phase currents RMS. Tavrida Electric inrush filter applied 75 TECHNICAL MANUAL 6.3 Communication 6.4 TELARM Dispatcher Interface (TDI) 6.3.1 Overview The TDI enables multiple recloser connections to Tavrida Electric TELARM Dispatcher® for remote control and supervision. TELARM Dispatcher can be installed on one or multiple PCs with full or limited access to all or some of the reclosers. Connection via Internet or Local Area Network (LAN) is available. Physical connection of an RC5_3 to the Internet can be done via wireless connection - GPRS modem (see Figure 50) or wired connection - Ethernet port (see Figure 51). Indication and control are provided through the following interfaces: • Personal Computer Interface (PCI); • Telecommunication Interface (TCI); • Digital Input/Output Interface (IOI); • TELARM dispatcher Interface (TDI). In the “Local“ mode, the recloser is controlled via the MMI or the Personal Computer Interface (PCI). In the “Remote“ mode the recloser is controlled via TCI, TDI or IOI. Indication is provided via all interfaces in both modes. 6.3.2 Personal Computer Interface (PCI) The PCI provides Indication and control via a PC (with installed TELARM software). The connection is established via the USB port located on the front the Control Panel Module (CPM), via RS-232 on the RCM or via a Bluetooth module (BTM). The PCI provides the following functionality: • Data upload/download; • Firmware upload. Uploading/Downloading data Data can be uploaded/downloaded via the PC when the communication link is established. The communication link is password protected. The password is configured via the PCI at the time of the first communication session and stored in the MPM flash memory. If the control signal ”Erase passwords“ has been activated the password is erased. A new password can be uploaded from the PC during the next communication session. Uploading firmware A PC with installed TELARM is required for firmware uploading. NOTE! Refer to the TELARM user guide for details on software application. 6.3.3 Telecommunication Interface (TCI) TCI is an embedded RTU interface that can be used for remote indication and control. The RTU is connected to the SCADA via a radio modem, phone modem, GSM/GPRS modem, 3G/4G gateway, RS485-RS232 converter or directly. Available communication protocols are DNP3, Modbus and IEC 60870-5-104 NOTE! Refer to the communication protocols user guides for details 6.3.4 Digital input/output interface (IOI) The IOI provides control and indication via the digital InputOutput Module (IOM). The IOM provides 12 digital inputs and 12 digital outputs for SCADA control and indication. Each input/output function is individually customizable. Both the RC5_3 recloser control(s) and PC(s) with TELARM software can connect to RC Internet Server software (RCIS). This software provides communication between a PC and multiple RC5_3. RCIS itself is a Windows® service. Connection between TELARM software and RCIS is protected with SSL encryption. Individual certificates are issued for each PC with TELARM which will connect to RCIS. Benefits of using a TDI are the following: • Remote control is available even without a SCADA system in place (or as backup for existing SCADA system); • SCADA is usually available in dispatcher centers only. With TDI regional operators can check protection devices remotely without any support request form the Dispatcher Center; • Potential problems can be identified and eliminated faster because all logs from protection device, including Event log, detailed Fault profile and fault oscillography are available remotely and can be analyzed by an operator immediately after protection device has operated. 76 REC SERIES AUTOMATIC CIRCUIT RECLOSERS RC Internet server RC-05 GPRS Modem Internet TCP/IP software driver Rcremote.dll TELARM CommChannels CommChannels CommChannels CommChannels TCP/IP Server Internet GPRS Provider RC-05 Rcremote.dll GPRS Modem TELARM Fig.50. Structure of the system with wireless connection RC Internet server Rcremote.dll RC-05 LAN Internet TCP/IP software driver TELARM CommChannels CommChannels CommChannels CommChannels TCP/IP Server Internet Rcremote.dll RC-05 TELARM Fig.51. Structure of the system with wired connection 77 TECHNICAL MANUAL 6.5 Indication 6.5.1 Man-Machine Interface (MMI) The MMI provides control and indication via the Control Panel Module (CPM) if the CPM is enabled (see Figure 52). If the CPM is disabled, no control and indication functions are supported by the MMI. 11 12 4 5 6 1. LCD 2. USB Port General Control Pushbuttons 3. ON / OFF / Test 4. Control Mode 5. Closed 6. Open LCD Control Pushbuttons 7. LCD Contrast 1 8. Navigation 9. Enter 10. Escape 10 3 Fast Key Pushbuttons 11. Malfunction Log 8 12. Event Log 9 7 13. Protection ON/OFF 14. Earth Fault ON/OFF 16 13 15. Sensitive Earth Fault ON/OFF 16. Reclosing ON/OFF 17. Hot Line ON/OFF 17 14 18. Backfeed Restoration ON/OFF 19. Active (Protection) Group 18 15 2 19 Fig.52. Control Panel Module (CPM) 1 2 3 4 5 6 11 7 8 9 10 LCD Display 1. TEL Logo 2. Title string 3. Label of Indication data, Control data or Settings 4. Path 5. Context icon 6. Title Bar 7. Menu Bar 8. Status Bar 9. Date and Time 10. Parameter values of Indication data, Control data or Settings 11. Scroll Bar Fig.53. Liquid Crystal Display (LCD) The Title bar is shown in all menus and includes the following elements: • TEL logo icon; • Title string defining menu type; • Path to the current menu; • Context icon. 78 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 6.6 Logging 6.6.1 Logs From the control panel the following logs can be read: • Change messages (CM); • Event log (EL); • Comms log (CL). • Malfunction log (ML). 6.6.1.1. Event log (EL) The following logs described in sections 6.5.1.3 to 6.5.1.6 are available only using a PC via the PCI or TDI interfaces: • Fault profile (FP); • Load profile (LP); Pressing the “Event Log” button provides transition to this screen from any menu. The latest event is placed at the bottom of the list. Info about the number of the event in the list, time and date of the event is displayed on the screen. Event log button Context icon Current/total number in EL Date and time of the event Fig.54. Event log via MMI The Event log stores up to 1000 events associated with operation of protection and open/close events. Each event is time stamped with accuracy 1ms. For some events additional information is provided. Event log is arranged as a ring buffer. Table 87 presents the entire list of applicable events and relevant additional information. 79 TECHNICAL MANUAL Table 87. Event log Event Additional information provided Bolted fault NA Short circuit fault Source side (+/-) for Ring recloser Sensitive earth fault Source side (+/-) for Ring recloser Voltage unbalance Source side (+/-) for Ring recloser Current unbalance Source side (+/-) for Ring recloser Low system voltage Source side (+/-) for Ring recloser High system voltage Source side (+/-) for Ring recloser Low system frequency Source side (+/-) for Ring recloser High system frequency Source side (+/-) for Ring recloser Loss of supply NA Fault dropout Maximum values of Ia, Ib, Ic, In, I2, U1+, U2+, minimum values of U1+, F+ since fault appearance; Fault distance, X1_fault (in case FL Mode = Enabled), X0_fault (in case FL Mode = Enabled) BF open to lockout Maximum value of I1 since fault appearance OCHLa/OCHLb/OCHLc/EFHL open to lockout Maximum value of Ia, Ib, Ic, In since fault appearance LS open to lockout/reclose NA OC1a/OC1b/OC1c/OC2a/OC2b/OC2c/OC3a/OC3b/OC3c open to reclose Maximum value of Ia, Ib, Ic since fault appearance OC1a/OC1b/OC1c/OC2a/OC2b/OC2c/OC3a/OC3b/OC3c open to lockout Maximum value of Ia, Ib, Ic since fault appearance; Fault distance, X1_fault (in case FL Mode = Enabled) EF1/EF2/EF3/ open to reclose Maximum value of In since fault appearance SEF open to reclose Maximum value of In since fault appearance SEF open to lockout Maximum value of In since fault appearance; Fault distance, X0_fault (in case FL Mode = Enabled) EF1/EF2/EF3 open to lockout Maximum value of In since fault appearance; Fault distance, X0_fault (in case FL Mode = Enabled) VU open to lockout Maximum value of U2+ since fault appearance CU open to lockout Maximum value of I2 since fault appearance UV open to lockout/reclose Minimum value of U1+ since fault appearance OV open to lockout/reclose Maximum value of U1+ since fault appearance UF open to lockout/reclose Minimum value of F+ since fault appearance OF open to lockout/reclose Maximum value of F+ since fault appearance First/second/third AR OC/AR SEF reclosure NA AR UV/OV/UF/OF/LS reclosure NA 80 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Automatic backfeed restoration Source side (+/-) First/second/third zone sequence coordination NA Trip request from MMI/PCI/TCI/TDI/IOI NA Open via MMI/PCI/TCI/TDI//IOI/Manually NA Close request from MMI/PCI/TCI/TDI/IOI NA Closed via MMI/PCI/TCI/TDI//IOI/Undefined NA Power quality restoration Maximum and minimum value of U1+, U1-, minimum value of F+, F-, maximum value of U2+, Un+, U2-, Un- since fault appearance. Power quality fail NA Reclosing timeout NA Reclosing suspended by VRC NA ABR Disarmed NA The Event log stores oscillograms of faults that could be later downloaded and viewed on PC. The oscillogram 1 second in length is recorded for each fault. If the fault duration is more than 1 second then only first second of the fault is recorded. If the fault duration is less than one second then the fault is recordered completely and the length of oscillogram equals the length of the fault. The sampling rate is adjustable and can be set to 8, 16, 32 or 64. Depending on the sampling rate defined in system settings (see Table 88), the following amount of oscillograms (1 second in length) can be stored in RC memory. If the oscillograms are shorter the amount will vary accordingly. Table 89 gives a reference on the oscilogram storage capacity. Table 88. Oscillography settings Setting Oscillography sample rate, Hz Applicable range Factory default 8/16/32/64 32 Table 89. Oscilogramm storage capacity Sampling Rate, Hz Storage capacity, oscilogramms (1s) 8 64 16 32 32 16 64 8 Oscilograms are exported to TELARM in COMTRADE-IEEE (Common Format for Transient Data Exchange). Each oscillogram contains 2 files: Ÿ DAT File: File with binary data (samples) from analog and digital channels. Its size depends on the number of cycles of the oscillography record (for description of data presented in oscillography log refer to RCE documentation, IDC/Generating standard indication signals); Ÿ CFG File: ASCII file with description of DAT File. Description contains serial number of the recloser, fault name and time of the fault appearance, configuration of the channels sampled, containing among other information, the conversion coefficient of analog/digital converter to voltage and current values, etc. 81 TECHNICAL MANUAL Table 90 indicates a list of signals (analogue and binary) recordered by oscillography for each fault. Table 90. Oscillography record Data point Size Data point Size Ua, X1 voltage sensor 2 bytes Group 4 on 2 bytes Ub, X2 voltage sensor 2 bytes Ud1. UDSignal 1 on 2 bytes Uc, X3 voltage sensor 2 bytes Ud2. UDSignal 2 on 2 bytes Ia, X1 current sensor 2 bytes Ud3. UDSignal 3 on 2 bytes Ia, X2 current sensor 2 bytes Ud4. UDSignal 4 on 2 bytes Ia, X3 current sensor 2 bytes Ud5. UDSignal 5 on 2 bytes Ia, In current sensor 2 bytes Ud6. UDSignal 6 on 2 bytes Closed 1 Bit Ud7. UDSignal 7 on 1 Bit Dummy on 1 Bit Ud8. UDSignal 8 on 1 Bit Remote on 1 Bit Ud9. UDSignal 9 on 1 Bit Lockout 1 Bit Ud10. UDSignal 10 on 1 Bit AR initiated 1 Bit Ud11. UDSignal 11 on 1 Bit Protection active 1 Bit Ud12. UDSignal 12 on 1 Bit RC door open 1 Bit IOI input 1 on 1 Bit RCM fault 1 Bit IOI input 2 on 1 Bit Malfunction 1 Bit IOI input 3 on 1 Bit Warning 1 Bit IOI input 4 on 1 Bit Prot on 1 Bit IOI input 5 on 1 Bit AR on 1 Bit IOI input 6 on 1 Bit EF on 1 Bit IOI input 7 on 1 Bit SEF on 1 Bit IOI input 8 on 1 Bit LL on 1 Bit IOI input 9 on 1 Bit ABR on 1 Bit IOI input 10 on 1 Bit Group 1 on 1 Bit IOI input 11 on 1 Bit Group 2 on 1 Bit IOI input 12 on 1 Bit Group 3 on 1 Bit 82 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 6.6.1.2. Malfunction log (ML) Pressing the “Malfunctioning log” pushbutton provides transition to this screen from any menu. Some events have characters that classify events: “M” – malfunction or “W” - warning. A character is shown in the beginning of the event description string. LED lights if malfunction or warning is detected Malfunction log button Scroll bar M – means malfunction W – means warning Current/total number in the ML Date and time of the event Fig.55. Malfunction log via MMI The Malfunction log stores up to 1000 events associated with malfunction or warning signals issued by different elements. Each event is time stamped with accuracy 1ms. Malfunction log is arranged as a ring buffer. Table 91 presents the entire list of applicable events and conditions of their appearance. 83 TECHNICAL MANUAL Table 91. Malfunction log Event Condition of event appearance Reference element for related signals Watchdog restart System watchdog initiated restart of the microcontroller NA RCM fault¹ RCM recovery Activation of «RCM fault» signal Deactivation of «RCM fault» signal IDC Shutdown Power restart Activation of «Shutdown» signal Deactivation of «Shutdown» signal PSE Low battery found Battery restoration Activation of «Battery low» signal Deactivation of «Battery low» signal PSE Loss of AC supply Restoration of AC supply Activation of «Loss of AC supply» signal Deactivation of «Loss of AC supply» signal PSE RTU short circuit RTU reconnection Activation of «RTU short circuit» signal Deactivation of «RTU short circuit» signal PSE TDI modem disconnected TDI reconnection Activation of «TDI modem disconnected » signal Deactivation of « TDI modem disconnected » signal PSE Battery fault Battery recovery Activation of «Battery fault» signal Deactivation of «Battery fault» signal PSE Battery sensor fault Battery sensor recovery Activation of «Battery sensor fault» signal Deactivation of «Battery sensor fault» signal PSE Excessive trip time Excessive close time Activation of «Excessive trip time» signal Activation of «Excessive close time» signal DRVE Driver fault Driver recovery Activation of «Driver fault» signal Deactivation of «Driver fault» signal DRVE OSM coil isolated OSM coil short circuit OSM coil recovery Activation of «OSM coil isolated» signal Activation of «OSM coil short circuit» signal Deactivation of «OSM coil isolated» and «OSM coil short circuit» signals DRVE Driver not ready Driver ready Activation of «Driver not ready» signal Deactivation of «Driver not ready» signal DRVE IOM fault IOM recovery Activation of «IOM fault» signal Deactivation of «IOM fault» signal IOI IOM disconnected IOM reconnection Activation of «IOM disconnected» signal Deactivation of «IOM disconnected» signal IOI BTM disconnected BTM reconnection Activation of «BTM disconnected» signal Deactivation of «BTM disconnected» signal PCI BTM fault BTM recovery Activation of «BTM fault» signal Deactivation of «BTM fault» signal PCI BTM initialization error BTM initialized Activation of «BTM initialization error» signal Deactivation of «BTM initialization error» signal PCI RTU disconnected RTU reconnection Activation of «RTU disconnected» signal Deactivation of «RTU disconnected» signal TCI RTU fault RTU recovery Activation of «RTU fault» signal Deactivation of «RTU fault» signal TCI 84 REC SERIES AUTOMATIC CIRCUIT RECLOSERS RTU initialization error RTU initialized Activation of «RTU initialization error» signal Deactivation of «RTU initialization error» signal TDI provider disconnected GPRS connection with GPRS provider and local network connection to server PC is not established or has been interrupted. GPRS connection with GPRS provider or local network connection to server PC is TDI successfully established TDI provider connected TCI TDI disconnected TDI connected Connection with RC Internet server is not established or has been interrupted Connection with RC Internet server is successfully established TDI TDI modem fault TDI modem recovery GPRS modem fault is detected GPRS modem fault is eliminated TDI TDI modem initialization error "TDI modem initialization error" setting value became equal "1" TDI modem initialized “TDI modem initialization error" setting value became equal "0" TDI TDI network adapter disconnected TDI network adapter connected “TDI network adapter disconnected” signal value became equal "1" “TDI network adapter connected” signal value became equal "0" TDI TDI server not responded RC Internet Server does not respond TDI RTC reset RTC adjusted Activation of «RTC reset» signal Deactivation of «RTC reset» signal RTC Note: 1 This event is generated when a malfunction of any of MPM, PSM or DRVM modules appears. At recovery of operability of these modules “RCM recovery” message is generated 6.6.1.3. Load profile (LP) The Load profile stores up to 9000 readings of continuously monitored data. Each reading is time stamped with an accuracy of 1ms. The time interval between readings is equal to user configurable «Load profile step». Load profile is arranged as a ring buffer. Table 92 presents the entire list of applicable data. Table 92. Load profile settings Setting Applicable range Factory default Load profile step, min 5/10/15/30/60 30 All analogue data in the load profile represent relevant measurement data averaged within the period between two sequential records (equal to load profile step). «Power source side» represents a list of the states of the source detector (refer to description of protection element for details) and OSM open state existing between two sequential load profile records. In general case it has the following format: + / - / ? / O. Conditions of appearance of each symbol are described in Table 93. Table 93. Load profile data Data point Applicable Range Phase currents, A 0 to 7000 Phase-to-phase voltages, kV 0.0 to 30.0 Active power in each phase and three phase active power, kW 0 to 65 535 Reactive power in each phase and three phase reactive power, kVAr -65 535 to 65 535 Three-phase power factor 0.00 to 1.00 Power source side NA 85 TECHNICAL MANUAL For example, «Power source side» record +/O would mean that within time interval between current and previous records Source detector existed in «Source +» state with OSM being closed, and for some time OSM has been open. 6.5.1.4. Fault profile (FP) Ÿ Position of the OSM. The Fault profile stores up to 10000 readings of data related to protection activity. Each reading is time stamped with an accuracy of 1ms. The time interval between readings equals one cycle of the power frequency. The fault profile is arranged as a ring buffer. 6.5.1.5. Change messages (CM) The fault profile is filled with relevant data when protection element activated. The following data are presented in the Fault profile: Ÿ Phase currents; Ÿ Residual current; Ÿ Positive sequence current and voltage; Ÿ Negative sequence current and voltage; Ÿ Frequency; Ÿ Active Protection; Ÿ Angle between Un and In; This log records 100 records associated with the control instructions issued locally or via telecommunications. Each event is time stamped with an accuracy of 1ms. Change messages are arranged as a ring buffer. Each message is accompanied with additional information that always includes control source instruction and (for some messages) old and new values of the parameter being subject for change. Table 94 represents a list of applicable message types (XXX means the name of setting or element); several settings of one element can be changed, that will result in the appearance of several Change messages, one for each changed setting. Table 94. Change messages log Change Message Applicable source of Control Instructions Reference (where to find description of relevant data point) System settings uploaded PCI, TDI Comms: settings uploaded via PCI Protection settings uploaded PCI, TDI Comms: settings uploaded via PCI Comms settings uploaded PCI, TDI Comms: settings uploaded via PCI Control mode changed MMI/PCI IDC: standard indication signals MMI: setting XXX changed MMI MMI TCI: element XXX : setting XXX changed MMI TCI: relevant element RTC: setting XXX changed MMI RTC PSE: setting XXX changed MMI PSE ME: setting XXX changed MMI ME IOI: setting XXX changed MMI IOI IDC: setting XXX changed MMI IDC: generating load profile Prot: element XXX: Group X: setting XXX changed MMI Prot: relevant element Protection status changed MMI/PCI/TCI/TDI/IOI IDC: protection statuses Dummy mode changed PCI/TCI/TDI/IOI IDC: protection statuses Total CO MMI/PCI/TCI/TDI IDC: lifetime counters Contact wear MMI/PCI/TCI/TDI IDC: lifetime counters Protection counters erased MMI/PCI/TCI/TDI IDC: protection counters 86 REC SERIES AUTOMATIC CIRCUIT RECLOSERS TCI counters erased MMI/PCI/TCI/TDI Comms: TCI indication data TDI counters erased MMI/PCI/TCI/TDI Comms: TDI indication data Energy meters erased MMI/PCI/TCI/TDI ME Logs erased MMI/PCI/TCI/TDI IDC Password erased MMI IDC Prot password changed MMI/PCI/TDI CII: Password Comms password changed MMI/PCI/TDI CII: Password System password changed MMI/PCI/TDI CII: Password PCI password changed PCI CII: Password RTU supply switched on/off MMI/PCI/TDI PSE: RTU supply on Date/Time adjusted MMI/PCI/TCI/TDI/RTC RTC: RTC indication data Table 95 presents particular examples of change messages presented above. Table 95. Change messages log (example) Change Message From To Source of control instruction System settings uploaded NA NA PCI Protection settings uploaded NA NA TCI Comms settings uploaded NA NA TCI Control mode changed Local Remote PCI MMI: AR pushbutton mode changed Enable Disable MMI TCI: Modbus : Slave address changed 2 3 MMI RTC: Date and time format changed, h 12 24 MMI PSE: DCE shutdown level changed 0.3 0.2 MMI ME: X1 current sensor coefficient changed , V/kA 2.0000 1.9800 MMI IOI: Setting of an input for Trip signal changed 1 5 MMI IDC: load profile step changed , min 5 15 MMI Prot: OC1+: Group 1: pickup current changed, A 100 120 MMI Protection status changed AR on AR off PCI Total CO 0 300 PCI Contact wear 0 2 MMI 87 TECHNICAL MANUAL Protection counters erased NA NA MMI TCI counters erased NA NA MMI 6.6.1.6. Comms log (CL) The Comms log stores 1000 events associated with data transfer via communications element. Each event is time stamped with an accuracy of 1ms. For some events additional information is provided. The Event log is arranged as a ring buffer. Table 96 presents the entire list of applicable events and relevant information. Table 96. Comms log Event Conditions of appearance Additional information provided MMI session started Activation of «MMI active» signal NA MMI session completed Deactivation of «MMI active» signal NA PCI session started Activation of «PCI active» signal Via USB/BTM/RS-232 PCI session completed Deactivation of «PCI active» signal Number of transferred/received bytes and frames during connection session TCI session started Activation of «TCI active» signal NA TCI session completed Deactivation of «TCI active» signal Number of transferred/received bytes and frames during connection session TDI session started Activation of «TDI active» signal Via GPRS/LAN TDI session completed Deactivation of «TDI active» signal Number of transferred/received bytes and frames during connection session IOI session started Activation of «IOI active» signal NA IOI session completed Deactivation of «IOI active» signal NA MMI user authenticated Successful authentication of MMI user User rights (Protection, Communication, System) MMI authentication failed Authentication of MMI user failed NA PCI user authenticated Successful authentication of PCI user NA PCI authentication failed Authentication of PCI user failed NA TCI user authenticated Successful authentication of TCI user User name TCI authentication failed Authentication of TCI user failed User name/Phone number/IP address TDI user authenticated Successful authentication of TDI user NA TDI user authentication failed Authentication of TDI user failed NA PCI protocol restart PCI protocol is restarted NA TCI protocol restart TCI protocol is restarted DNP3/Modbus/IEC104 TDI protocol restart TDI protocol is restarted NA 88 REC SERIES AUTOMATIC CIRCUIT RECLOSERS TCI UR initiated TCI UR transfer is initiated NA TCI UR confirmed TCI UR is confirmed by Master NA TCI UR failed Attempt to send TCI UR was unsuccessful (Cancellation failed or Protocol error or TCP/IP error) NA PCI restart PCI protocol restarted NA TCI restart TCI protocol restarted NA MMI refusal of command execution There are no conditions for execution of MMI command Reason, Command name IOI refusal of command execution There are no conditions for execution of IOI command Reason, Command name PCI refusal of command execution There are no conditions for execution of PCI command Reason, Command name TCI refusal of command execution There are no conditions for execution of TCI command Reason, Command name TDI refusal of command execution There are no conditions for execution of TDI command Reason, Command name 6.6.2 Counters 6.6.2.1. Protection counters Protection counters calculate total number of faults or reclosures related to operation of particular protection elements as described in Table 97 below. Protection counters can be erased with the aid of “Erase protection counters” instruction from MMI, PCI, TDI or TCI. Table 97. Protection counters Counter Incrementing Conditions BF trips Tripping initiated by BF element OC trips Tripping initiated by one of the following elements: OC1a, OC1b, OC1c… EF trips Tripping initiated by one of the following elements: EF1, EF2, EF3 and EFLL SEF trips Tripping initiated by SEF element VU trips Tripping initiated by VU element CU trips Tripping initiated by CU element UV trips Tripping initiated by UV element OV trips Tripping initiated by OV element UF trips Tripping initiated by UF element LS trips Tripping initiated by LS element OF trips Tripping initiated by OF element 89 TECHNICAL MANUAL AR OC reclosures Reclosing initiated by AR OC element AR SEF reclosures Reclosing initiated by AR SEF element AR UV reclosures Reclosing initiated by AR UV element AR UF reclosures Reclosing initiated by AR UF element AR OV reclosures Reclosing initiated by AR OV element AR OF trips Tripping initiated by AR OF element ABR reclosures Reclosing initiated by ABR element 6.6.2.2. Lifetime counters Lifetime counters calculate total number of close-open operations, mechanical and contact wears of OSM as described in Table 98 below. Lifetime counters can be erased with the aid of “Erase lifetime counters” instruction from MMI, PCI, TDI or TCI. Table 98. Lifetime counters Data Point Incrementing Conditions Total CO Open operation increments counter by 1 Contact wear , % Open operation increments counter by the amount ΔW=( I/630)1.8 / 300 where: I - maximum (out of three phases) rms value of phase current fixed two cycles before deactivation of "Closed" signal Mechanical wear, % Open operation increments counter by 1/300 6.6.2.3. Log filling counters Log filling counters reflect the percentage of log filling (with regard to total number of recorded events). Log filling counters can be erased with the aid of “Erase log filling counters” instruction from MMI, PCI, TDI or TCI. The following counters are presented: Ÿ Load profile filling; Ÿ Event log filling; Ÿ Fault profile filling; Ÿ Malfunction log filling; Ÿ Change messages filling; Ÿ Comms log filling. 90 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 7. MOUNTING KIT 7.1 Recloser mounting kits 7.1.1 Selection guide Tavrida Electric provides standard recloser mounting kits for the following installations: • Installation onto single pole; • Installation onto A-poles and metal lattice towers; • Installation onto H-poles. Table 99. Selection guide Mounting kit1 Description RecMount_OSM15_1 OSM15/OSM25 mounting kit for installation onto single cylindrical, trapezoidal and conical poles. RecMount_OSM15_2 OSM15/OSM25 mounting kit for installation onto A-poles and metal lattice towers. RecMount_OSM15_3 OSM15/OSM25 mounting kit for installation onto H-poles. RecMount_VT15_1 VT15/VT25 mounting kit for vertical installation of VT onto cylindrical, trapezoidal or conical poles. RecMount_VT15_2 VT15/VT25 mounting kit for horizontal installation of VT onto cylindrical, trapezoidal or conical poles. RecMount_OSM15_Ext Extension kit for installation of RecMount_OSM15_1 onto plain walls. Note: 1 Contact your local representative if you cannot find a suitable option from the list 7.1.2 Technical parameters Table 100. Applicability of material used Parts Material and thickness Coating Load bearing parts (supports, holders, channels) Mild steel 3-4 mm Hot-dip galvanized 40 µm Tightening accessories: steel band Stainless steel 0.75 mm Tightening accessories: buckle Stainless steel 2 mm Fittings1 Stainless steel Hot-dip galvanized 40 µm Note: 1 Fittings durability class – 8.8 Table 101. Selection guide Mounting kit Weight1, kg Mounting kit Weight1, kg RecMount_OSM15_1 25 RecMount_VT15_1 6 RecMount_OSM15_2 64 RecMount_VT15_2 10 RecMount_OSM15_3 55 RecMount_OSM15_Ext 18 Note: 1 Weight does not include the weight of equipment 91 TECHNICAL MANUAL Table 102. Climatic conditions Standard Conditions IEC 721-2-1 СT1; WDa1 GOST 15150 UHL1; ТВ1 7.1.3 Packaging All mounting kit components except steel channels larger than 1 meter are delivered packed into carton boxes. The packages bear Pictorial symbols "THIS SIDE UP", "PROTECT FROM MOISTURE" and identification labels (see Figure 56). Package dimensions are given in Table 99. RecMount_OSM15_1 RecMount_OSM15_2 RecMount_OSM15_3 RecMount_VT_1 RecMount_VT_2 □ □ □ □ □ Year of manufacture 2016 Fig.56. OSM mounting kit carton box Table 103. Package dimensions Mounting kit Package dimensions RecMount_OSM15_1 L800xW370xH410 RecMount_OSM15_2 L650 х W360 х H100 mm RecMount_OSM15_3 L650 х W360 х H100 mm RecMount_VT_1 L650 х W360 х H100 mm RecMount_VT_2 L510 х W500 х H220 mm RecMount_OSM15_Ext L2000 х W130 х H110 mm1 Note: 1 The RecMount_OSM15_Ext is packed in plastic wrapping 92 REC SERIES AUTOMATIC CIRCUIT RECLOSERS If the RecMount_VT_1 is ordered together with the RecMount_OSM15_1, the mounting kit for the VT is placed inside the RecMount_OSM15_1 carton box (see Figure 57). The RecMount_VT_2 is supplied separately in its individual box. RecMount_VT15_1 Fig.57. VT mounting kit carton box 7.1.4 Mounting kit for installation onto single pole The mounting kit RecMount_OSM15_1 (see Figure 58) is applicable for OSM15/25 with surge arresters and allows installation onto cylindrical, trapezoidal or conical single poles. The mounting kit RecMount_VT15_1 is also applicable for OSM15/25 installation onto a substation plain wall using the additional kit RecMount_OSM15_Ext consisting of two extensions as shown in Figure 59 (fasteners not included). Fig.58. RecMount_OSM15_1 (single pole) Fig.59. RecMount_OSM15_Ext (plain wall) The mounting kit RecMount_VT15_1 (see Figure 60) is applicable for a voltage transformer installation on the same type of pole in vertical position in respect to the ground. The mounting kit RecMount_VT15_2 (see Figure 61) is applicable for a voltage transformer installation on the same type of pole in horizontal position in respect to the ground. Fig.60. RecMount_VT15_1 (vertical installation) Fig.61. RecMount_VT15_2 (horizontal installation) 93 TECHNICAL MANUAL These above mentioned kits are designed to be installed using stainless steel band included in the scope of supply. ENSTO_CT42 optional tool is recommended for tightening the band. Alternatively, the kits can be installed using threaded rods or U-shaped metal clamps (not included). 7.1.5 Mounting kit for installation onto A-pole and metal lattice tower The mounting kit RecMount_OSM15_2 (see Figure 62 and 63) is applicable for OSM15/25 with surge arresters and voltage transformer and allows installation onto A-poles or metal lattice towers. The kit is designed to be installed without additional fixing gear such as stainless steel bands or threaded rods. Fig.62. RecMount_OSM15_2 (metal lattice structure) Fig.63. RecMount_OSM15_2 (A-pole) 94 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 7.1.6 Mounting kit for installation onto H-pole The mounting kit RecMount_OSM15_3 (see Figure 64) is applicable for OSM15/25 with surge arresters and voltage transformer and allows installation onto H-pole. The kit is designed to be installed without additional fixing gear such as stainless steel bands or threaded rods. Fig.64. RecMount_OSM15_3 (H-pole) 7.1.7 Mounting kit for installation of Recloser Control cubicle Recloser control cubicle supplied with two welded mounting brackets having provisions for steel band installation and openings (Ø 22 mm) for bolted connection. Alternatively, the RC5_3 can be installed using threaded rods (not included). Standard fixing gear (steel band) for installation onto single pole is supplied together with the RC5_3 (see Figure 65). For installation onto a metal lattice structure U-shape metal clamps can be used (see Figure 66). Two clamps are included with the RecMount_OSM15_2 mounting kit. Fig.65. RC5_3 installation (steel band) 7.1.8 Installation Installation of the recloser is described in section “9. Installation guide”. Fig.66. RC5_3 installation (U-clamps) 95 TECHNICAL MANUAL 8. ADDITIONAL EQUIPMENT 8.1 Voltage transformer (VT) 8.1.1 Overview Voltage transformers can be supplied by Tavrida Electric on request. Two-pole transformers are designed for use on overhead distribution lines for rated voltages of up to 24kV to provide power supply for the recloser control cubicle. The voltage transformer is completely impregnated and sealed with epoxy resin providing high dielectric strength and mechanical durability. Fig.67. Voltage transformer Refer to Appendix 3 to see the VT dimensional drawings. 8.1.2 Technical parameters Table 104. VT technical parameters Parameter RecComp_VT15_1 Type Outdoor, pole-mounted Insulation Epoxy resin Rated maximum voltage, kV 12 24 Nominal primary voltage, kV1 6; 6.6; 10; 10.5; 11 15; 20; 22 Nominal secondary voltage, kV1 0.11; 0.23 Rated power frequency, Hz 50/60 Rated power-frequency test voltage 1.2/50µs, kV 28 50 Rated lightning impulse withstand voltage, kV 75 125 Rated voltage factor 1.2 * Un Rated power, VA 200VA Accuracy class 3 Minimum operation temperature, °C -55 Maximum operation temperature, °C +75 Weight, kg Dimensions, mm Applicable standard Note: 1 RecComp_VT25_1 Primary and secondary nominal voltage must be specified in the order 28 34 342 x 370 x 327 373 x 432 x 327 IEC 60044-2 96 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 8.2 Surge arresters (SA) 8.2.1 Overview Metal oxide surge arresters can be supplied by Tavrida Electric on request. Surge arrestors are designed for use on overhead distribution lines for rated voltages of up to 30kV to protect the primary equipment from overvoltages. The surge arrestor is encapsulated in silicone rubber housing providing high dielectric strength and mechanical durability. Arrester protection is highly recommended on both sides of the recloser. If protection is on one side only, it should be the source side. Fig.68. Surge arrester Refer to Appendix 3 to see the SA dimensional drawing. 8.2.2 Technical parameters Table 105. SA technical parameters Parameter RecComp_SA15_SAV Type RecComp_SA25_SAV Outdoor Insulation Silicone rubber Line discharge class 11 Nominal discharge current, kA 10 High current impulse withstand, kA 100 Long duration current impulse withstand, A 300 Specified long-term load (SLL), N*m 200 Short-circuit withstand, kA/s 20/0.2 Rated power frequency, Hz 50/60 Rated maximum voltage (continuous operating voltage), kV2 12(10.2) Rated lightning impulse withstand voltage, kV 95 15(12.7) 18(15.3) 24(20) 110 Minimum operation temperature, °C -50 Maximum operation temperature, °C +55 Weight, kg Connection of primary circuit (interface) Applicable standard Note: 1 Class 2 available upon special request 2 Rated voltage must be specified in the order 1.7 2.1 27(22.5) 30(25) 125 170 2.5 3.1 M12x35 IEC 60099-4 97 TECHNICAL MANUAL 8.3 Interface Test Set (ITS) 8.3.1 Overview Interface test set EA_ITS_1 (ITS) is a simulator of combined current and voltage sensors of the OSM and intended for secondary and primary current and voltage injection. Together with three-phase injection test set (not included with the delivery) the ITS is capable to simulate the following types of faults: • Three phase short circuit; • Phase to phase short circuit; • Earth fault; • Upstream broken wire; • Low source voltage; • Loss of supply; • Loop automation functionality (with two secondary injection test sets). The ITS is enclosed in a portable, impact resistant plastic case providing IP40 protection (see Figure 69, Figure 70 and Figure 71). The ITS has four current channels and six voltage channels for simulation output signals of the combined current and voltage sensors. Each current channel has a current sensor (Rogowski coil) and each voltage channel has a step-down voltage transformer. Internal components are protected by thermal circuit breakers and overvoltage suppressors. For more information on the ITS technical and application details refer to the relevant ITS technical manual. Refer to Appendix 3 to see the ITS dimensional drawing. Fig.69. ITS general view Input voltage channels Voltage channel toggle switches OSM connector Voltage range selector switch Earthing terminal Input current channels RC connector Current injection selector switch (primary or secondary injection) Circuit breakers Fig.70. ITS front panel 98 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Voltage transformers Rogowski coils Overvoltage suppressors Fig.71. ITS inside view The optional OSM simulator EA_ITS_OSM-sim_01 (Figure 72) is used in conjunction with the ITS to check recloser protection without using the OSM. The plug is connected to the ITS to simulate position of the OSM main contacts. Fig.72. OSM simulator 99 TECHNICAL MANUAL 8.3.2 Technical parameters Table 106. ITS technical parameters Parameter Frequency, Hz Power frequency withstand test voltage (50 or 60 Hz, 1 min) Current channels Number channels of the current simulation Input current (secondary injected current), not more than, A Input impedance, Ohm Short-time thermal current, not more than, A, 1s Rated value 50/60 500 4 5.8 2(2.4) Secondary current transformation ratio, kS , V/A at 50 (60) Hz 6 Voltage channels Number channels of the voltage simulation 6-30; 30 -150 Input voltage rangers, V AC Input impedance, kOhm 24 Voltage transfer ratio, kU, V/V for voltage range 6 -30V 0.135 for voltage range 30-150V 0.027 Class of climatic conditions in accordance with IEC 721-3 -4 4K5 Minimum operation temperature, °C +5 Maximum operation temperature, °C +40 Maximum relative humidity, % 98 Altitude, not more than, m 1000 Class of mechanical conditions in accordance with IEC 721-3 -4 4M4 Degree of protection IP40 Weight, kg Overall dimensions with closed case cover, mm 9.2 406x330x174 100 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 9. INSTALLATION GUIDE 9.1. Unpacking The recloser parts are delivered in corrugated boxes. The contents of the crate and box are specified in section 3.5. Unpacking is described below: 1. Remove polyethylene package and plastic shipping bands from the corrugated box using a cutter; 2. Open the shipping corrugated box by removing the top cover; 3. Remove all relevant shipping and technical documentation and set it aside; 4. Check that you have all the components and ensure that there is no visible damage (refer to section "9.2. Acceptance and Initial Inspection"). 9.2. Acceptance and initial inspection Tavrida Electric products are assembled, tested and inspected at the factory before being packaged. Inspect the shipping packaging for any external signs of damage on receipt of the product. If any signs of external damage are found, unpack the product and inspect it thoroughly for signs of transport damage. If transport damage is suspected, file a claim with the carrier. The inspection process is described in the table below: Table 106. Initial inspection № Object Inspection description 1 Plastic details Absence of mechanical damages, scratches, spots 2 Silicon insulation Absence of mechanical damages 3 Metal parts Absence of mechanical damages, scratches and corrosion on painted surfaces and galvanized terminals. 4 Seals Presence of undamaged seals 5 Nameplate Presence of nameplates in accordance with the technical specification 9.3. Handling requirements To avoid equipment damage, follow the handling recommendations listed below: • The Rec15/25 components must be lifted using special lifting provisions located at the RC cubicle and the OSM; • The HV assembly and the RC should be appropriately fixed/lifted to avoid equipment damage; • In case the Rec15/25 components are delivered on a pallet, it can be moved using a properly rated forklift vehicle. 9.3.1. OSM handling To lift the OSM use the lifting provisions of the mounting frame (see Figure 73). The OSM can be also lifted using four M12x25 eye bolts screwed into upper holes of the OSM tank (see Figure 74). M12x25 eye bolts are not included with the delivery. CAUTION! When lifting the OSM to the support structures the lifting facilities should not come into contact with bushings,surge arresters or auxiliary VT bushings. Failure to comply may result in damage to the equipment. 101 TECHNICAL MANUAL Lifting provisions Lifting provisions Fig.73. OSM handling (lifting provisions) Lifting eye bolts Fig.74. OSM handling (eye bolts) 9.3.2. RC handling The RC5_3 has two lifting provisions. The RC can stand in the vertical position without any additional equipment. Lifting provisions Fig.75. RC handling 102 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 9.4. Installation procedure WARNING! This guide must be used in conjunction with the utility's own safety procedures. Before installation begins, all necessary precautions should be carried out. All mounting and lifting operations must be performed with caution and by trained personnel. Failure to comply may result in death, severe personal injury or equipment damage. A competent technician has the following qualifications: · Is thoroughly familiar with these instructions; · Is trained in industry-accepted medium- and low voltage safe operating practices and procedures; · Is trained in the care and use of protective equipment such as flash clothing, safety glasses, face shield, hard hat, rubber gloves, hot stick, etc. 9.4.1. Required equipment 9.4.2. OSM installation • Set of wrenches (8-24mm); Before starting the OSM installation, make sure that: • Set of screw drivers (+ and - ); • The OSM main contacts are open; • Steel band tightening and cutting tool; • The Control cable is disconnected; • Screw driver “-” 2.5x0.4 for WAGO terminals; • The OSM umbilical socket cover is closed; • Diagonal pliers; • The OSM tripping hook is attached. • Power line connection provision: Wires (preferably insulated); Manual tripping hook installation Support insulators (if required); Prior to attaching the manual tripping hook, the M8 nut from the OSM installation kit should be screwed onto the threaded end of the hook. The hook with the nut should be placed at the mounting seat. Cable lugs applicable for chosen connection wires and M12 bolt; Connection clamps (waterproof if insulated connection wires are used). • Hydraulic cable terminal lug clamping tool up to 240mm2; • Alcohol for insulation cleaning; • Crane or other lift for OSM and RC5_3 lifting. Check the correct orientation of the hook (Figure 76). Then, holding the hook in this position tighten the M8 nut to a torque of 10Nm as shown below. Hook correct orientation Fig.76. Manual hook installa on 103 TECHNICAL MANUAL NOTE! Installation of the OSM depends on a mounting kit included with delivery and described separately in the relevant Assembly Instruction (RecDoc_Ai_RecMount-OSM15-VT) provided with each recloser. 9.4.3. RC installation Before starting the RC installation, make sure that: • The RC door is closed; • The Control cable (umbilical) is disconnected; • The RC umbilical socket cover is closed. Table 107 shows the fixing gear supplied together with the RC5_3. Table 107. Recloser Cubicle mounting kit Item Quantity Steel stainless strip Figure 4m Steel Buckle 2 U-shaped metal clamp M16 (U-clamp)1 2 Note: 1 Used for installation onto metal lattice structures. Supplied with the RecMount_OSM15_2 mounting kit only Installation with steel band (see Figure 77): • Attach the steel band to the back bracket of the control cubicle; • Mount the RC on the pole using the stainless steel band and steel buckle; • The steel buckle must be fixed with a tightening tool. Steel buckles Steel stainless strip Fig.77. RC5_3 installation (steel band) 104 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Installation with U-clamps (see Figure 78): • Attach the RC to the metal structure; • Fix the RC to the metal structure using two M16 U-clamps and two sets of fasteners included with the delivery (4xM16 hex nuts, 4xA17 washers and 4xA16 spring washers). U-shaped metal clamps Fig.78. RC5_3 installation (U-clamps) 9.4.4. VT installation The VT should be installed on a separate mounting bracket providing a reliable and robust fixation of the transformer on the pole. Installation of the VT depends on a mounting kit included with delivery and described separately in the relevant Assembly Instruction (RecDoc_Ai_RecMount-OSM15-VT) provided with each recloser. 9.4.5. SA installation Two brackets for surge arresters installation are included in the mounting kit. Installation of the SA depends on the mounting kit included with delivery and described separately in the relevant Assembly Instruction (RecDoc_Ai_RecMount-OSM15-VT) provided with each recloser. 9.4.6. Telecommunications equipment installation RC5_3 has a specially designed chassis with holes. It is placed above the RCM and can be removed for convenient equipment installation. The chassis allows the installation of modem, converter or other communication equipment. It can be fixed with the aid of plastic ties by using existing holes. It is also possible to install DIN rail for equipment with corresponding installation type. 105 TECHNICAL MANUAL To remove chassis from RCM follow the steps below: 1. Unscrew two captive screws which fasten 2. Pull the chassis out the chassis to RCM To install equipment follow the steps below: 1. Unscrew five screws from each corner and 2. Remove the plate the center of the plate Install the equipment and assemble the chassis and fix it on RCM in reverse order. 9.5. Earthing CAUTION! The OSM, RC5_3 and mounting frame should be connected to the same earthing bar by means of an M12 hex head bolt included with delivery. Recommended fixing torque is 30Nm. The cross-section of copper conductors depends upon network and shall satisfy to applicable regulations. The OSM is earthed by means of an M12 hex head bolt threaded into a captive thread on the back wall of the tank (see Figure 79). Earthing terminal Fig.79. OSM earthing 106 REC SERIES AUTOMATIC CIRCUIT RECLOSERS The RC is earthed by means of an M12 hex head bolt threaded into a captive thread on the base of the cubicle (see Figure 80). d ³µ̈ © ¯§ ?µ ¥ ®­ Fig.80. RC5_3 earthing Earthing of the OSM and VT mounting frames must be done with the help of an earth links from the main earthing bar to the nearest available M12 bolt connection of the mounting kit. WARNING! Make sure, that the system impedance corresponds to the following condition: U=Ik х R where: U - safe to touch voltage (<60V); Ik - earth fault current; R - resistance of the earthing path. System impedance to ground can be measured on site using special equipment or previously measured value for particular grounding bar can be provided by the utility. Failure to comply may result in death, severe personal injury or equipment damage. 9.6. Connection of primary circuits U-bolt connectors U-bolt connectors (Figure 81) provide reliable connection of cable conductors with 35 to 240 mm2 cross section. Each OSM package includes a set of 12 connectors by default. U-bolts and fasteners are made of stainless steel. Clamping plate is made Si-Bn coated brass. U-bolt Clamp Nut Plain washer Fig.82. Connection of conductor up to 90 mm2 Spring lock washer Fig.81. U-bolt connector Fig.83. Connection of conductor up to 240 mm2 107 TECHNICAL MANUAL One connector is enough to connect conductors up to 90 mm2 (see Figure 82). Two connectors shall be used to connect 120 mm2 and greater cross section conductors (see Figure 83). Tightening torque of connector nuts is 15±1 Nm. Fig.84. Bird protectors Fig.85. Connection with lugs Protective covers can be used to protect connections against the environment (see Figure 84). If cable diameter is more than 10 mm, the cone end of each cover shall be cut to the corresponding diameter to fit the cable tightly. Lug connection Lugs can be used to connect cables from 16 to 240 mm2. Lugs shall have 10.5 mm holes. Lugs are fixed with M10x25 bolts. Tightening torque of 30±2 Nm shall be applied. Protective covers are not installed in this case (see Figure 85). 9.7. Connecting the RC5_3 to auxiliary supply CAUTION! The Earthing in the PSFM module should be arranged depending on the type of external source. In case where the external source has a predefined neutral wire (e.g. substation LV network or a VT with secondary winding earthed inside the terminal box), PSFM jumpers 11(2) and 18(9) should be removed. However, in case where the external source does not have a predefined neutral wire (e.g. VT with ungrounded secondary winding), corresponding jumpers should be installed to provide power source. Failure to comply may result in damage to the equipment. RC5_3 auxiliary supply is connected to terminals of Power Supply Filter Module (PSFM) placed inside the cubicle. PSFM terminals are shown in Figure 86. It can be fitted with two separate AC supplies. It allows connection of auxiliary voltage in the range 85…265 V AC. Earthing Connector AC2 Connector AC1 Connector AC1 Earthing Jumper AC2 Earthing Jumper Pins 1-9 Pins 10-18 L N AC1 L N E Outlet Fig.86. PSFM terminals L N AC2 108 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 9.8. Connecting the Umbilical control cable To connect the Umbilical control cable follow the steps below: Captive screw Mechanical latch 1. Open the RC5_3 internal door and unscrew one latch captive screw to remove the protective cover 2. Connect the 32 pin female connector to the RC5_3 and secure it with the mechanical latch 3. Connect the 42 pin male connector to the OSM and secure it with the mechanical latch 9.9. Dismounting procedure Protection device dismounting should be performed in reverse to the installation procedure order. All safety procedures and precautions should be applied accordingly. The integrity of the line should be restored in case the protection device is removed completely. 109 TECHNICAL MANUAL 10. COMMISSIONING GUIDE 10.1. General information All Tavrida Electric outdoor switching modules meet IEEE C37.60 and IEC 60271-111 requirements and are tested before shipment. This section provides recommendations for commissioning tests described in sections 10.1.1 to 10.1.5 after installation of the recloser. If the main contact resistance test, primary and/or secondary injection tests or power frequency voltage test are required prior installation refer to sections 10.1.6 to 10.1.10. 10.1.1. Power supply testing Switch on the battery switch and AC miniature circuit breakers taking into account single or double side power supply. In MMI Test Mode pushbuttons functionality can be checked by pressing it. Name of the pressed pushbutton is displayed on CPM display as follows: MMI Test Mode PROT pushbutton was pressed Press On/Off to exit Test Mode Exit the MMI Test Mode by pressing "Hold to Test" (“On/Off”) pushbutton. LCD pixels test can be done by pressing and holding "Hold to Test" (“On/Off”) for 5 seconds. In this mode all LCD pixels are activated. Switch on control panel by pressing the CPM “On/Off” pushbutton. Complete the test by pressing “On/Off” pushbutton or switching off CPM. 10.1.3. Checking measurement coefficients NOTE! Up to 60 s might be required for the RC5_3 circuits energizing. Check that the current and voltage measurement coefficients in the RC5_3 settings correspond to the OSM routine test certificate. Check that Umbilical control cable length is correct. Make sure that local time and date are correct. If date, time or both are incorrect connect to the RC via USB, Bluetooth or TDI and synchronize date and time on your computer with the RTC of the RC using TELARM. Date and time is visible at the MMI screen. Measurement coefficients and Umbilical control cable indication: Synchronize date and time procedure: TELARM->On-line->Synchronize date and time Date and time setup via MMI: CPM Main Menu -> Control Data -> Set Date and time Select “PSE Power supply” title in the screen and press “Enter”. “PSE indication” menu shall appear. Check presence of both AC input voltages indication and the residual battery capacity indication. If an abnormal state is indicated connect the proper AC supply or replace the battery accordingly. Make sure that residual battery lifetime is set to 100%. Residual battery lifetime setup via TELARM: TELARM->On-line->Set counters->Residual battery lifetime Residual battery lifetime setup via MMI: CPM Main Menu -> Control Data -> Lifetime counters-> Residual battery lifetime… 10.1.2. CPM testing CPM testing includes pushbutton functionality testing in MMI Test mode and LCD pixel testing. MMI test mode is activated by pressing and holding on 2-5 seconds of "Hold to Test" (“On/Off”) pushbutton of CPM. In this case MMI Test Mode is applied in which all LEDs blink and MMI Test Mode menu appears on CPM display: MMI Test Mode Press any pushbutton for test Press On/Off to exit Test Mode CPM - > Main menu -> Settings -> System -> Measurement To correct coefficients and Umbilical cable length, connect to the RC via TELARM: TELARM -> On-line -> Rec -> System settings -> System -> ME settings NOTE! Incorrect measurement coefficients and incorrect Umbilical cable length may result in performance outside of specified accuracy for voltage and current measurement. 10.1.4. Recloser operation tests Test procedure: 1. Connect the Umbilical control cable to the OSM. 2. Switch on the control panel by pressing the CPM “On/Off” pushbutton and ensure that the position LED corresponds to the mechanical position indicator of the OSM. 3. Perform several Close-Open operations using MMI pushbuttons. Ensure that reaction on command does not exceed 2 seconds and OSM position is correctly reflected by “Closed” and “Open” LEDs. 4. Use the manual trip hook to initiate a mechanical trip operation and ensure the mechanism is fully withdrawn. 5. View the “Indication data” on the CPM, select the “Identification data conditioner” and then select “Malfunction log” and confirm that an “OSM Coil Isolated” message indicates that the OSM is unable to be closed. Confirm that pressing the close button does not cause the OSM to close. Press the ESC key to return back to the “Main menu” view. 6. Push the manual trip hook back into the operating position and confirm that pressing the close pushbutton causes the OSM to close. 110 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 7. After powering the main line ensure that the OSM is in the CLOSED position. Select “Measurement” from the “Indication data” page. Check that phase current, earth currents, phase-to-earth and phase-to-phase voltages are within the accuracy limit specified in the technical data. 10.1.5. Checking phase sequences 10.1.7. Primary current injection test After powering the main line it is recommended to check the correct phase sequence. The negative sequence voltage (U2) should be less than 1kV. 2. Inject rated primary current, one phase at a time. Negative voltage sequence indication: CPM -> Main menu -> Indication data -> Measurement -> U2 If the negative sequence voltage is observed, it can be fixed by changing the software setting. Changing phase sequence: TELARM -> On-line -> Rec -> System settings -> System -> Configuration -> Wires to terminal connection NOTE! Incorrect phase sequence may result in incorrect operation of relay protection elements. The test should be done with the primary current injection test set. Test procedure: 1. Connect the primary current injection test set to the OSM. 3. Select “Indication data”, “ME measurements” from the CPM. Check that phase and earth current are correct in each case and within the accuracy limit specified in the technical data. WARNING! The OSM main contacts must be in the CLOSED position. Injected primary current must be below the minimum tripping setting or the overcurrent protection must be disabled prior the test. All electrical equipment must be earthed. Failure to comply may result in death,severe personal injury or equipment damage. 10.1.8. Primary voltage injection test The test should be done with the primary voltage injection test set. Test procedure: 10.1.6. Main contact resistance test 1. Connect the primary voltage injection test set to the OSM. The test should be done with the micro-ohm meter. 2. Energize the OSM connectors with phase-to-earth rated voltage. Test procedure: Apply test current to the OSM terminals. The current during the measurement shall have any convenient value between 50A and the rated normal current. Main contact resistance must not exceed the limits specified in the technical specification: · ≤ 85µ for 15 kV Rec series automatic circuit recloser; · ≤ 95µ for 27 kV Rec series automatic circuit recloser. Current source R 3. Select “Indication data”, “ME measurements” from the CPM. Check that phase-to-earth and phase-to-phase voltages are correct and within the accuracy limit specified in the technical data. WARNING! The OSM main contacts must be in the CLOSED position. Injected primary voltage must be below the minimum tripping setting or the voltage protection must be disabled prior the test. All electrical equipment must be earthed. Failure to comply may result in death, severe personal injury or equipment damage. 10.1.9. Secondary injection test with ITS Auxiliary bar The test should be done with the secondary current and voltage injection test set (e.g. Omicron CMC 356 or similar) together with the ITS. The purpose of this test is to check the microprocessor relay and verify protection settings using sequences of secondary current and voltage injection. Principal circuit diagram is shown in Figure 88. Test procedure: 1. Connect the test equipment to the OSM and RC. 2. Connect your PC to the RC via USB, Bluetooth or TDI. 3. Upload protection settings to the RC and enable protection that needs to be tested. Fig.87. Main contact resistance test WARNING! The OSM main contacts must be in the CLOSED position. The RC must be switched off during the test. All electrical equipment must be earthed. Failure to comply may result in death,severe personal injury or equipment damage. 4. Inject secondary current and voltage which are below the minimum tripping settings. 5. Select “Indication data”, “ME measurements” from the CPM. Check that phase currents, earth current, phase-to-earth and phase-to-phase voltages are correct and within the accuracy limit specified in the technical data. 6. Set the current or voltage above the minimum tripping setting and wait until the corresponding protection trips. 111 TECHNICAL MANUAL 7. Check relevant data (tripping time, value of tripping current or voltage) and compare it with the protection settings. WARNING! All electrical equipment must be earthed. Failure to comply may result in death, severe personal injury or equipment damage. ITS Test equipment VA Ua Ub Uc Ur Us Ut VB VC VR VS VT I1 I2 I3 I4 RC5_3 RecUnit_Umbilical_0 Ia Ib Ic In RecUnit_Umbilical_0 OSM Fig.88. Secondary injection test set principal circuit diagram 10.1.10. Power frequency voltage test Where power frequency testing is required prior to installation, testing to 80% IEEE C37.60 or IEC 60271-111 Power Frequency withstand voltage is recommended to confirm insulation integrity without unduly stressing insulating components (see Table 108). Table 108. Power frequency voltage Equipment Rating Recommended Test Voltage 15.5 kV 40 kV 27 kV 48 kV High voltage should be applied to the OSM connectors. The OSM should be connected to the control cubicle with the Umbilical control cable. WARNING! Inappropriate energization or excessive voltage may result in equipment damage. Inappropriate earthing of the OSM, RC or test equipment will apply hazardous voltages that may result in death, personal injury, or equipment damage. Only personnel trained in HV testing should carry out the tests described in this section. The test conditions are presented in the below table: 112 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 109. Power frequency voltage test sequence Test condition Switching device state Material and thickness Earth connected to 1 Closed X1-X4 X2;X3;X5;X6;F1 2 Closed X2-X5 X1;X3;X4;X6;F 3 Closed X3-X6 X1;X2;X4;X5;F 4 Open X1 X2;X3;X4;X5;X6;F 5 Open X2 X1;X3;X4;X5;X6;F 6 Open X3 X1;X2;X4;X5;X6;F 7 Open X4 X1;X2;X3;X5;X6;F 8 Open X5 X1;X2;X3;X4;X6;F 9 Open X6 X1;X2;X3;X4;X5;F Note: 1 F stands for OSM frame (enclosure) The test procedure is divided into two parts. TEST 1. OSM main contacts must be in the CLOSED position (test conditions 1-3 in the table). 1. Rise the AC voltage slowly; 2. Increase the voltage up to the limit specified in the table above and maintain for 1 min. TEST 2. OSM main contacts must be in the OPEN position (test conditions 4-9 in the table). 1. Rise the AC voltage slowly; 2. Increase the voltage up to the limit specified in the table above and maintain for 1 min; 3. During this test, self-fading restrikes may appear. In this case reduce the voltage until that effect disappears (for 10…15s) and then increase the voltage back to the required level; 4. If the test set uses long connecting wires, the restrikes may cause switching surges resulting in insulation failure during the test. To avoid this effect, use the shortest possible wires. If the length of the connecting wires cannot be reduced below 3 m, correct the surge impedance of the test set by connecting an R circuit as illustrated below; Fig.89. Impedance connection diagram 5. Disconnect the Umbilical control cable from the OSM and RC. Test object compliance criterion: The OSM shall be considered to have passed the test if no disruptive discharge occurs. 113 TECHNICAL MANUAL 11. MAINTENANCE GUIDE 11.1. General information The OSM and RC is maintenance free. No regular maintenance operations are required during the entire period of operation. This section provides recommendations for transportation, storage and disposal of the equipment and gives general information about the warranty terms. 11.2 Transportation Rec series recloser should be transported in its standard packaging using any type of transport. During transportation, the packages should be protected against water. In the case where air transport is used, the package should be placed in a heated and pressurized compartment. The goods should be handled in accordance with handling instructions. The package should be handled with care and protected against dropping and physical damage. 11.3 Storage All products should be stored in their original package in a closed dry place. Storage ambient temperature should be in the -40°C to +55°C range. Average humidity measured over 1 year period should not exceed 75% at 50°C. 11.4 Disposal The 12 V DC GENESYS 26EPX control battery has a life expectancy of ten years. It is recommended that the battery is replaced after ten years or if the battery life calculated by the controller is expired - whichever occurs first. NOTE! Battery life decreases at higher temperatures. Dispose of expired batteries in an environmentally responsible manner. Consult local regulations for proper battery disposal. Other products and their component do not contain any hazardous or dangerous materials which can cause harm to the environment or to humans. No special disposal methods are required. 11.5 Warranty The Warranty period against manufacturing defects of the Rec series automatic circuit recloser is 3 years from date of manufacture. The Company will refund all financial losses related to replacement/repair and transportation of the necessary parts to the customer location. In a case where warranty terms and conditions of the manuals contradict the delivery contract; conditions specified in the delivery contract have priority. Under no circumstances is Tavrida Electric responsible for indirect losses associated with the failure of the product. Generally, the customer has the right to impose claims for material and/or manufacturing defects on Tavrida Electric: • if the Tavrida Electric product has been bought from us or from an authorized Tavrida Electric Export distributor; • if the product has been properly employed by the user with the care of a diligent businessman in accordance with normal usage as stipulated in the product specifications; • if damaging factors in the environment and/or surroundings - such as excessive heat, cold or moisture (going beyond the limits given in the manufacturer's specifications) - can be ruled out, or if the user proves that such factors have had no influence on the product's ability to function properly; • if the product was stored under conditions described in section 11.3 of this manual; • if no force has been exerted due to accident, lightning or excess voltage (going beyond the range tested for the respective product); • if the malfunctioning of our product due to installation errors, operating errors - in particular derogation from the rules laid down in the operating instructions - or other culpable third-party conduct can be ruled out; • if the Tavrida seal is still affixed to the product undamaged. 114 REC SERIES AUTOMATIC CIRCUIT RECLOSERS 12. TROUBLESHOOTING GUIDE 12.1. General information This section provides recommendations for troubleshooting steps. Replacing procedure for components is described in section "12.3. Component replacement procedures". The recloser main wiring diagrams are given in "Appendix 4. Wiring diagrams". NOTE! In case the actions listed below do not help, contact your local representative. WARNING! Replacement of all modules and wiring assemblies must be carried out at disconnected external power supply cables and control cable. All replacement operations of the HV assembly equipment require power line de-energizing. All necessary precautions (visible line gaps, temporary groundings, etc.) should be applied. Failure to comply may result in death, severe personal injury or equipment damage. 12.2. Troubleshooting The recloser control module continuously monitors the health of the circuit breaker and internal modules, providing signal indication through the Malfunction log. Table 110 gives description of recommended actions associated with the appearance of malfunction signals. Table 110. Troubleshooting steps associated with malfunction signals № Signal Possible reason 1 RCM fault Internal fault of recloser control N/A module Replace the RCM 2 Driver fault Internal fault of driver module N/A Replace the RCM 3 IOM fault Internal fault of input output module N/A Replace the IOM 4 5 6 7 IOM disconnected IOM mode is enabled but the Verify that the IOM is properly IOM is not physically installed or installed in the RCM slot not properly connected to RCM BTM initialization error Recommended action Provide reliable connection of the IOM Disable the IOM mode if it is not used RCM malfunction If the signal does not disappear the Replace the RCM problem is in the RCM Internal fault of Bluetooth module N/A Replace the BTM RCM malfunction Check if the reading in the malfunction log “RCM fault” is present Replace the RCM BTM mode is enabled but the USB cable connecting the Bluetooth module and the RCM is unplugged or damaged 1) Provide reliable connection of the 1) Disconnect the USB cable from Bluetooth module the RCM and the Bluetooth module 2) Replace the USB cable 2) Check the cable for any visual NOTE! Disable the BTM mode if the damage Bluetooth is not used RCM malfunction Check if the reading in the malfunction log “RCM fault” is present Replace the RCM Internal fault of Bluetooth module N/A Replace the BTM RCM malfunction Check if the reading in the malfunction log “RCM fault” is present Replace the RCM BTM fault BTM disconnected Malfunction tracing procedure 115 № 8 9 10 11 Signal RTU short circuit TECHNICAL MANUAL Possible reason Malfunction tracing procedure Recommended action Internal RTU short circuit 1) Disconnect the RTU from the power supply 2) Turn the RTU supply on via the CPM If signal disappears short circuit is inside the RTU Replace the RTU Short circuit in the wires connecting RTU and RCM Disconnect the plug “10” If the signal disappears the short circuit is in the wiring between the RTU and RCM Replace the wiring assembly RCM malfunction Check if the reading in the malfunction log “RCM fault” is present Replace the RCM RTU mode is enabled but the cable connecting the RTU and the RCM is unplugged or damaged 1) Disconnect the cable from the RTU and the RCM 2) Check the cable for any visual damage 1) Provide reliable connection of the RTU and the RCM, 2) Replace the cable NOTE! Disable the RTU mode if it is not used RCM malfunction Check if the reading in the malfunction log “RCM fault” is present Replace the RCM Incorrect DCE configuration. DCE did not answer “OK” on init string. 1) Ensure that all settings in the DCE and the RC are consistent. Perform all dialing procedures manually, using a 1) Check the DCE and RC (TCI) PC with a standard terminal software settings recommended by the DCE 2) Disconnect the DCE-DTE cable 3) Check the DCE-DTE cable for any manufacturer 2) Provide reliable connection of the visual damage DCE-DTE cable 3) Replace the DCE-DTE cable AC miniature circuit breaker is switched off Check that the AC miniature circuit breaker is switched on Switch on the AC miniature circuit breaker Distribution line is disconnected or damaged from the source side Check the phase voltages on CPM If the phase voltages on CPM are not normal then distribution line is disconnected or damaged from the source side Contact the responsible maintenance department Auxiliary transformer malfunction Check the voltage at the PSFM power supply input terminals (refer to section “9.7. Connecting the RC Check the auxiliary transformer and to auxiliary supply”) its wiring, fix the malfunctioning If the voltage is less than 85 V it is a component malfunction of the auxiliary transformer PSFM malfunction If the voltage is between 85-265 V, check the voltage at the RCM input (plug “14”). If the voltage is less than 85 V, the malfunction is in the PSFM RTU disconnected RTU initialization error Loss of AC supply Replace the PSFM 116 REC SERIES AUTOMATIC CIRCUIT RECLOSERS № Signal Possible reason Malfunction tracing procedure Recommended action 11 Loss of AC supply RCM malfunction In case the voltage at the RCM inputs is between 85-265 V it is an RCM malfunction Replace the RCM Low battery found AC auxiliary power supply was absent for a long time and the signal was generated when the battery residual capacity dropped below a preset shutdown level Refer to “Loss of AC supply” section of this troubleshooting guide to establish Check if the reading in the AC auxiliary power supply malfunction log “Loss of AC supply” NOTE! The signal will disappear when is present the battery capacity is above the shutdown level The battery was disconnected manually or by switching off the battery switch 1) Ensure that battery switch is ON 2) Ensure that the battery is properly connected to the RCM: Plug “13” wires 1(+) and 2(-) 3) Check the wiring connection to the battery terminals: “+” terminal = wire with “+” mark “-” terminal = battery sensor 1) Turn the battery switch to ON 2) Provide reliable connection of the wiring Wiring malfunction 1) Disconnect the wiring from the RCM: Plug “13” wires 1(+) and 2(-) 2) Disconnect the wiring from the battery: Wires marked “+” and “-” 3) Check that wiring for any visual damage NOTE! Reconnect the wiring properly after the tests are done Replace the wiring assembly Internal fault of the battery If none of the above described reasons were confirmed it is likely to be an internal battery fault Replace the battery Battery sensor wiring is not properly connected to the RCM Check the battery sensor wiring connection to the RCM: Plug “13”, wires 3,4,5,6,7,8 Provide reliable connection of the battery sensor Failure of battery temperature sensor If none of the above described reasons were confirmed it is likely a battery temperature sensor fault Replace the wiring assembly Check if the record in malfunction log “Driver is not ready” is present Refer to “Driver not ready” section of this troubleshooting guide OSM coil short circuit Check if the reading in the malfunction log “OSM coil short circuit” is present Refer to “OSM coil short circuit” section of this troubleshooting guide OSM coil open circuit Check if the reading in malfunction log “OSM coil open circuit” is present Refer to “OSM coil open circuit” section of this troubleshooting guide 12 13 14 15 Battery fault Battery sensor fault Excessive trip Driver is not ready time 117 № 15 16 Signal TECHNICAL MANUAL Possible reason Malfunction tracing procedure Recommended action RCM malfunction 1) Switch off the RC and battery 2) Disconnect plug “8“ from the RCM 3) Disconnect wire 7 and 8 from plug “8” 4) Short circuit inputs 7 and 8 of plug “8” 5) Connect plug “8” to the RCM 6) Switch on RC and battery The indication of the main contact position should change to “Open” If the indication doesn't change to “Open” the malfunction is in the RCM Replace the RCM Open circuit in Control Cable If RCM replacement doesn't help: 1) Switch off the RC and the battery 2) Disconnect “8” plug from the RCM 3) Disconnect the control cable from the RC. 4) Disconnect the control cable from the OSM 5) Short circuit pins 22 and 29 of the heavy duty connector of the Replace the Control cable control cable (OSM side) 6) Connect the control cable to the RC 7) Connect plug “8” to the RCM 8) Switch on the RC and battery The indication of the main contacts position should change to “Open” If the indication doesn't change to “Open” the malfunction is in the control cable OSM malfunction If none of the above described actions helped it is an OSM malfunction Replace the OSM Driver is not ready Check if the record in malfunction log “Driver is not ready” is present Refer to “Driver not ready” section of this troubleshooting guide RCM malfunction 1) Switch off the RC and battery 2) Disconnect plug “8“ from the RCM The indication of main contact position should change to “Close” If the indication doesn't change to “Close” the malfunction is in the RCM Replace the RCM Excessive trip time Excessive close time 118 REC SERIES AUTOMATIC CIRCUIT RECLOSERS № 16 17 Signal Excessive close time Possible reason Malfunction tracing procedure Short circuit in the wiring connecting the RCM with control cable 1) Switch off the RC and the battery 2) Disconnect the control cable from the RC. 3) Switch on the RC and battery The indication of main contact Replace the RC position should change to “Close” If the indication doesn't change to “Close” the malfunction is in the wiring connecting the RCM with control cable Open circuit in Control Cable 1) Switch off the RC and the battery 2) Connect the control cable to the RC 3) Disconnect the control cable from the OSM 4) Switch on the RC and the battery Replace the Control cable The indication of the main contact position should change to “Close” If the indication doesn't change to “Close” the malfunction is in the control cable OSM malfunction If none of the above described actions helped it is an OSM malfunction Replace the OSM The OSM is switched off manually Check if the OSM is switched off manually Push the manual trip hook back into the operating position and confirm that pressing the close pushbutton causes the OSM to close Wiring connecting drivers of the RCM and control cable is not properly connected Check that the wiring connecting the drivers of the RCM (plug “8”) and control cable is properly connected Connect the wiring properly RCM malfunction 1) Switch off the RC and the battery and wait for 2 minutes 2) Short circuit inputs 1 and 2 of plug “8” of the RCM 3) Switch on the RC and the battery The malfunction readings should change to “OSM coil short circuit” Replace the RCM In case the reading doesn't change the malfunction is in the RCM NOTE! Remove a short circuit jumper after the test. Connect the wiring to the RCM properly OSM coil isolated Recommended action 119 № Signal TECHNICAL MANUAL Possible reason Wiring assembly in the RC is open circuited Control cable is not connected properly 17 OSM coil isolated Control cable malfunction 18 Malfunction tracing procedure Recommended action 1) Switch off the RC and the battery and wait for 2 minutes 2) Short circuit pins 1 and 3 of the Control cable connector 3) Switch on the RC and the battery The malfunction readings should change to “OSM coil short Replace the wiring assembly circuited” If the reading doesn't change the malfunction is in wiring assembly between the RCM and control cable NOTE! Remove a short circuit jumper wiring after the test 1) Check that the control cable is connected properly 1) Connect the Control cable properly 2) Check that pins of the Control cable and HARTING connectors are 2) Replace the Control cable visually not damaged from the RC and OSM side 1) Switch off the RC and the battery and wait for 2 minutes 2) Short circuit pins 37 and 39 of the HARTING connector of the control cable (OSM side) 3) Switch on the RC and the battery The malfunction readings should Replace the Control cable change to “OSM coil short circuited” If the reading doesn't change the malfunction is in the control cable NOTE! Remove a short circuit jumper wiring after the test OSM malfunction If none of the above described actions helped it is an OSM malfunction Replace the OSM Wiring connecting drivers of the RCM and control cable is not properly connected Check that the wiring connecting the drivers of the RCM (plug “8”) and control cable is properly connected Connect the wiring properly RCM malfunction 1) Switch off the battery and wait for 2 minutes 2) Open circuit driver inputs of the RCM Plug “8” inputs 1 and 2 3) Switch on the RC and battery The malfunction readings should change to “OSM coil open circuited” If the reading doesn't change the malfunction is in the RC NOTE! Connect the wiring to the RCM properly Replace the RCM OSM coil short circuit 120 REC SERIES AUTOMATIC CIRCUIT RECLOSERS № Signal Possible reason Wiring assembly connecting the RCM and Control cable is short circuited 18 19 20 OSM coil short circuit Driver not ready TDI modem fault Malfunction tracing procedure Recommended action 1) Switch off the RC and the battery and wait for 2 minutes 2) Disconnect the Control cable from the RC 3) Switch on the battery switch and/or auxiliary supply switch The malfunction readings should change to “OSM coil open Replace the wiring assembly circuited” If the reading doesn't change the malfunction is in the wiring assembly between the RCM and control cable NOTE! Connect the Control cable properly to the RC Control cable is not connected properly 1) Check that the Control cable is connected properly 2) Check that pins of the Control 1) Connect the Control cable properly cable and HARTING connectors are 2) Replace the Control cable visually not damaged from the RC and OSM side Control cable malfunction 1) Switch off the RC and the battery and wait for 2 minutes 2) Disconnect the Control cable from the OSM 3) Switch on the battery switch Replace the Control cable and/or auxiliary supply switch The malfunction readings should change to “OSM coil open circuited” If the reading doesn't change the malfunction is in the Control cable OSM malfunction If none of the above described actions helped it is an OSM malfunction Replace the OSM Switching capacitors are still charging Wait for 60 seconds If the signal disappears this warning is not associated with any malfunction Not required OSM coil short circuit or OSM coil isolated Check if the record in malfunction log “OSM coil short circuit” or “OSM coil isolated” are present Refer to “OSM coil short circuit” or “OSM coil isolated“ section of this troubleshooting guide RCM malfunction Check if the reading in the malfunction log “RCM fault” is present Replace the RCM Cable connecting the RCM and the DCE is not properly connected or damaged 1) Disconnect the cable from the RCM and the DCE 2) Check the DCE-DTE cable for any visual damage 1) Provide reliable connection of the RCM and the DCE 2) Replace the DCE-DTE cable 121 TECHNICAL MANUAL № Signal Possible reason Malfunction tracing procedure Recommended action 20 TDI modem fault Iinternal fault of the DCE If the above described action did not help it is an internal malfunction of the DCE Replace the DCE TDI modem initialization error Incorrect DCE configuration. DCE did not answer “OK” on init string. 1) Ensure that all settings in the DCE and the RC are consistent. Perform all dialing procedures manually, using a 1) Check the DCE and RC (TDI) PC with a standard terminal software settings recommended by the DCE 2) Disconnect the DCE-DTE cable 3) Check the DCE-DTE cable for any manufacturer 2) Provide reliable connection of the visual damage DCE-DTE cable 3) Replace the DCE-DTE cable 22 TDI modem disconnected TDI mode is enabled but the cable connecting the DCE and the RCM is unplugged or damaged 1) Disconnect the cable from the DCE and the RCM 2) Check the DCE-DTE cable for any visual damage 23 The RC does not receive echoreplies from RC Internet Server Wait for 10 minutes before the RC (normally followed by reading in tries to establish connection with malfunction log “TDI provider the RC Internet Server TDI server not disconnected”) responded Check if the reading in malfunction log “TDI provider disconnected” is TDI provider disconnected present 21 24 25 TDI provider disconnected TDI disconnected 1) Provide reliable connection of the RTU and the RCM, 2) Replace the DCE-DTE cable NOTE! Disable the TDI mode if it is not used If connection has not been restored, make sure that the RC Internet Server service is running on PC Refer to “TDI provider disconnected” section of this troubleshooting guide DCE is unable to access the Internet due to poor GPRS network coverage or incorrect Internet Service Provider settings (for example APN name) 1) Check the GPRS network coverage 2) Check the Internet Service Provider settings 1) Ensure that GPRS coverage is present 2) Enter the correct settings GPRS service is blocked the Internet Service Provider Contact the Internet Service Provider for clarification of status Ensure that GPRS service is provided by using a mobile phone fitted with this SIM card TDI modem initialization Check if the reading in malfunction Refer to “TDI modem initialization log “TDI modem initialization error” error” section of this troubleshooting is present guide TDI modem fault Check if the reading in malfunction log “TDI modem fault” is present Refer to “TDI modem fault” section of this troubleshooting guide Connection with the RC Internet server cannot be established or has been temporarily interrupted 1) Check the TDI settings (Internet IP address and port) 2) Check that the RC Internet Server is running and connected to the Internet 3) Check that the RC Internet Server has a static IP address which accessible from the Public Internet 1) Enter correct TDI settings 2) Restart the RC Internet Server 3) Ping the external RC Internet Server IP adress to check if it's reachable from the Public Internet 122 REC SERIES AUTOMATIC CIRCUIT RECLOSERS № 25 26 27 Signal TDI disconnected TDI network adapter disconnected RTC resetted Possible reason Malfunction tracing procedure Recommended action TDI modem initialization Check if the reading in malfunction Refer to “TDI modem initialization“ log “TDI modem initialization error” section of this troubleshooting guide is present TDI modem fault Check if the reading in malfunction log “TDI modem fault” is present Refer to “TDI modem fault“ section of this troubleshooting guide TDI provider disconnected Check if the reading in malfunction log “TDI provider disconnected” is present Refer to “TDI provider disconnected “ section of this troubleshooting guide The TDI network adapter was disconnected manually Verify that the TDI network adapter Provide reliable connection of the TDI is properly installed in the RCM network adapter Internal fault of the TDI network Verify that the TDI network adapter Replace the TDI network adapter adapter is working properly with PC Loss of AC and battery power supply N/A Synchronize the date and time via MMI, TCI, TDI or PCI 123 TECHNICAL MANUAL Table 108 gives a description of recommended actions for troubleshooting known issues which are not followed by malfunction signals. Table 108. Troubleshooting steps № 1 2 Problem PC connection problems CPM malfunction Possible reason Malfunction tracing procedure Recommended action RCM is shutdown Check that AC miniature circuit breakers are ON Check the voltage on power supply inputs of the RCM The voltage shall be in the range 85-265 V In case the voltage is absent refer to section “Loss of AC supply” in Table 104 Improper connection to the RC via PCI Check cable connection Connect the cable properly RCM malfunction Check if the reading in the malfunction log "RCM fault" is present Replace the RCM MMI is low contrast 1) Check if LEDs on the CPM are lit 2) Check if the screen lights but no readings are visible 3) Push the button “Contrast” several times till the readings become clearly visible Adjust the brightness The CPM mode is disabled via PCI 1) Download System settings from the RCM 2) Check the CPM mode (“Configuration” section) The CPM mode is disabled if the check box is not ticked Activate CPM mode via PCI Wiring connecting the CPM and the RCM is not connected properly Check the connection of the plug “1” and plug “19” Provide reliable connection of the plugs “1” and “19” RCM malfunction Check if the reading in the malfunction log "RCM fault" is present Replace the RCM Malfunction of the wiring connecting the RCM and the CPM If the new CPM with new wiring works properly, replace the new wiring with the old one If the new CPM doesn't work properly with the old wiring it is a wiring malfunction Replace the wiring CPM malfunction If the new CPM works properly with the old wiring it is a CPM Replace the CPM malfunction REC SERIES AUTOMATIC CIRCUIT RECLOSERS 12.3. Component replacement procedures 12.3.1. RCM replacement 12.3.1.1. Dismounting 1) Disconnect all wiring assemblies and the earthing wire connected to the RCM; 2) Unscrew four nuts fixing the RCM and remove the washers (see Figure 90); 3) Pull the RCM from the fixing studs and take it out of the housing. Nuts Fig.90. RCM with fixing nuts and washers 12.3.1.2. Installation 1) Install the RCM on the fixing studs inside the RC5_3; 2) Tighten four nuts fixing RCM; 3) Connect the wiring to the RCM according to the wiring assembly diagram (see Appendix 4). 12.3.2. CPM replacement 12.3.2.1. Dismounting 1) Disconnect the plug “19” from the CPM; 2) Unscrew six nuts fixing the CPM and remove the washers (see Figure 91); 3) Pull the CPM from the fixing studs and take it out of the housing. CPM Fig.91. Nuts holding CPM on RC5_3 internal door 124 125 TECHNICAL MANUAL 12.3.2.2. Installation 1) Install the CPM on the fixing studs inside the RC5_3; 2) Tighten six nuts fixing the CPM; 3) Connect the plug “19” to the CPM. 12.3.3. PSFM replacement 12.3.3.1. Dismounting 1) Make sure that there is no voltage on any inputs of the PSFM; 2) Disconnect all auxiliary supply wiring from the PSFM; 3) Disconnect the plug "14" from the RCM; 4) Remove cable ties fixing cable "14"; 5) Disconnect the earthing wires connected to the PSFM; 6) Disconnect the earthing wire connected to the anti-condensation kit (if installed); 7) Unscrew three nuts fixing the anti-condensation kit and remove the washers (see Figure 92); 8) Take the anti-condensation out of the housing; 9) Unscrew two nuts fixing the PSFM and remove the washers; 10) Take the PSFM out of the housing. Nuts Fig.92. PSFM fixing provision 12.3.3.2. Installation 1) Install the new PSFM on the fixing studs inside the RC5_3; 2) Tighten two bottom nuts with washers fixing the PSFM; 3) Connect the earthing wire from the control cubicle to the stud on the PSFM marked with the grounding sign. 4) Connect the earthing wire from the PSFM connection to the stud on the control cubicle located above the PSFM; 5) Install the anti-condensation kit on the fixing studs inside the RC5_3; 6) Tighten three nuts with washers fixing the anti-condensation kit and PSFM; 7) Connect the earthing wire to the anti-condensation kit marked with the grounding sign. 8) Connect plug "14" to RCM; 9) Install cable ties to fix cable "14"; 10) Connect the auxiliary supply wiring to the inputs of the PSFM. 12.3.4. Battery replacement 12.3.4.1. Dismounting 1) 2) 3) 4) 5) Switch off the battery circuit breaker; Disconnect the plug “13” from the RCM; Disconnect the wires from the battery terminals - the minus terminal should be disconnected first; Unscrew four bolts from the battery fixing plate (see Figure 93); Remove the Battery. 126 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Battery terminals Bolts Fig.93. Battery fixing provisions. 12.3.4.2. Installation 1) 2) 3) 4) 5) 6) Place the battery on the mounting frame inside the RC5_3; Install battery fixing plate and fix it with four bolts; Install plus terminal to the battery; Install battery temperature sensor and minus terminal to the battery; Connect the plug “13” to the RCM; Switch on the battery circuit breaker. 12.3.5. Battery sensor replacement 12.3.5.1. Dismounting 1) Turn the battery switch off; 2) Disconnect plug “13” from the RCM; 3) Disconnect the wires from the battery terminals (the minus terminal must be disconnected first); 4) Remove cable ties fixing the cable that leads to the battery sensor and to the battery “+”terminal; 5) Disconnect the battery sensor. 12.3.5.2. Installation 1) 2) 3) 4) Turn the battery switch off; Install “+” terminal to the battery “+” terminal; Install battery sensor and minus terminal to the battery; Connect wires that lead to battery sensor and to battery “+”terminal to the plug “13” according their numbering (wire marked 1 is installed in input 1 and so on); 5) Turn the battery switch on. 12.3.6. OSM replacement OSM dismounting should be done in reverse order of installing described in section "9.4.1 OSM installation". NOTE! Each OSM is supplied with current and voltage sensor (CVCS) coefficients, if the OSM has been replaced, it is necessary to upload new CVCS coefficients into the RC. 12.3.7. RC replacement RC5_3 dismounting should be done in reverse order of installing described in section "9.4.2 RC installation". 12.3.8. VT replacement VT dismounting should be done in reverse order of installing described in section "9.4.3 VT installation". 12.3.9. SA replacement OSM dismounting should be done in reverse order of installing described in section "9.4.4 SA installation". 12.3.10. Telecommunication equipment replacement Communications equipment dismounting should be done in reverse order of installing described in section "9.4.5 Telecommunications equipment installation". 127 TECHNICAL MANUAL APPENDIX 1. TYPE TESTS Type tests of Rec15_Al Standard IEEE C37.60-2012 Chapter Test name Test center name Test report 6.2.6.1 Power-frequency withstand voltage test (dry) KEMA KEMA_1487-15 6.2.6.1 Power-frequency withstand voltage test (wet) KEMA KEMA_1487-15 6.2.6.2 Lightning impulse withstand voltage test KEMA KEMA_1487-15 6.4 Measurement of the resistance of the main circuit KEMA KEMA_1488-15 6.5 Temperature-rise tests KEMA KEMA_1488-15 6.6 Short time withstand current and peak withstand current tests KEMA KEMA_2268-15 6.7 Verification of the protection KEMA KEMA_1489-15 KEMA_1104-16 6.11 X-radiation test procedure for vacuum interrupters KEMA KEMA_1493-15 6.101 Line charging and cable charging current tests KEMA KEMA_ 2422-15 6.102 Making current capability KEMA KEMA_2268-15 6.103 Rated symmetrical interrupting current tests KEMA KEMA_2268-15 6.105 Minimum tripping current tests KEMA KEMA_1474-15 6.106 Partial discharge (corona) tests KEMA KEMA_1487-15 6.108 Time-current tests KEMA KEMA_1474-15 6.109 Mechanical duty test KEMA KEMA_2424-15 6.111 Control electronic elements surge withstand capability (SWC) tests KEMA KEMA_1475-15 6.2.1.1 Lightning impulse withstand voltage test KEMA KEMA_03-1087 6.2.1.2 Power-frequency withstand voltage test (dry) KEMA KEMA_03-1087 6.2.1.2 Power-frequency withstand voltage test (wet) KEMA KEMA_03-1087 6.2.1.3 DC withstand test voltage PowerTech PowerTech_18490-27 6.3.2.1 Load switching tests KEMA KEMA_274-03 6.3.2.2.2 Line charging current test KEMA KEMA_274-03 6.3.2.2.3 Cable charging current test KEMA KEMA_274-03 6.3.2.3 PowerTech PowerTech_18930-26 IEEE C37.60-2003 Transformer magnetizing current switching tests 128 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Standard Chapter Test name Test center name Test report 6.4 Making current capability KEMA KEMA_109-04 6.5 Rated symmetrical interrupting current tests KEMA KEMA_109-04 6.6 Minimum tripping current tests PowerTech PowerTech_18919-21-REP3 6.7 Partial discharge (corona) tests PowerTech PowerTech_18490-27 6.10 Temperature rise test KEMA KEMA_03-1088 6.11 Time–current tests PowerTech PowerTech_18919-21-REP2 6.12 Mechanical duty test PowerTech PowerTech_18919-21-REP4 6.13 Control electronic elements surge withstand capability (SWC) tests PowerTech PowerTech_18490-27 IEC 60255-5 10.5.3 Lightning impulse withstand voltage test on auxiliary and control circuits KEMA KEMA_1475-15 IEC 60068-2-1 - Cold test - operational KEMA KEMA_1472-15 IEC 60068-2-2 - Dry heat test - operational KEMA KEMA_1472-15 IEC 60068-2-5 - Simulated solar radiation at ground level and guidance for solar radiation test KEMA KEMA_1473-15 IEC 60068-2-30 - Cyclic temperature with humidity test - operational KEMA KEMA_1472-15 IEEE C37.60-2003 IEC 60870-5-104 Ed.2 - Communication protocol test KEMA KEMA_1471-12 KEMA_12-01304 KEMA_E-16-I-008-AC KEMA_E-16-I-009-AC EDP Specification - Battery test KEMA KEMA_1471-12 ESKOM Specification - Light-to-medium and heavy-to-very heavy pollution test cycles KIPTS KIPTS 31-07-2010 129 TECHNICAL MANUAL Type tests of Rec25_Al Standard Chapter Test name 6.2.6.1 6.2.6.1 6.2.6.2 Test center name Test report KEMA KEMA_1490-15 CESI CESI_B3002266 KEMA KEMA_1490-15 CESI CESI_B3002266 KEMA KEMA_1490-15 CESI CESI_B3002266 Power-frequency withstand voltage test (dry) Power-frequency withstand voltage test (wet) Lightning impulse withstand voltage test 6.4 Measurement of the resistance of the main circuit KEMA KEMA_1491-15 6.5 Temperature-rise tests KEMA KEMA_1491-15 6.6 Short time withstand current and peak withstand current tests KEMA KEMA_2269-15 Verification of the protection KEMA KEMA_1489-15 KEMA_1104-16 6.11 X-radiation test procedure for vacuum interrupters KEMA KEMA_1493-15 6.101 Line charging and cable charging current tests KEMA KEMA_2423-15 6.102 Making current capability KEMA KEMA_2269-15 6.103 Rated symmetrical interrupting current tests KEMA KEMA_2269-15 6.105 Minimum tripping current tests KEMA KEMA_1471-15 6.106 Partial discharge (corona) tests KEMA KEMA_1490-15 6.108 Time-current tests KEMA KEMA_1474-15 6.109 Mechanical duty test KEMA KEMA_2425-15 6.111 Control electronic elements surge withstand capability (SWC) tests KEMA KEMA_1492-15 KEMA_1475-15 6.2.1.1 Lightning impulse withstand voltage test CESI CESI_A8026525 6.2.1.2 Power-frequency withstand voltage test (dry) CESI CESI_A8026525 6.2.1.2 Power-frequency withstand voltage test (wet) CESI CESI_A8026525 6.3.2.1 Load switching tests CESI CESI_A9007127 6.3.2.2.2 Line charging current test CESI CESI_A9007127 6.3.2.2.3 Cable charging current test CESI CESI_A9007127 IEEE C37.60-2012 6.7 IEEE C37.60-2003 130 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Standard Chapter Test name Test center name Test report 6.4 Making current capability CESI CESI_A9007127 6.5 Rated symmetrical interrupting current tests CESI CESI_A9007127 6.6 Minimum tripping current tests CESI CESI_A8027496 6.7 Partial discharge (corona) tests CESI CESI_A8034569 6.8 Radio influence voltage tests (RIV) CESI CESI_A8035054 6.10 Temperature rise test CESI CESI_A8027496 6.11 Time–current tests KEMA KEMA_1510-10 6.12 Mechanical duty test CESI CESI_A8034408 IEC 60255-5 10.5.3 Lightning impulse withstand voltage test on auxiliary and control circuits KEMA KEMA_1475-15 IEC 60068-2-1 - Cold test - operational KEMA KEMA_1472-15 IEC 60068-2-2 - Dry heat test - operational KEMA KEMA_1472-15 IEC 60068-2-5 - Simulated solar radiation at ground level and guidance for solar radiation test KEMA KEMA_1473-15 IEC 60068-2-30 - Cyclic temperature with humidity test - operational KEMA KEMA_1472-15 IEC 60870-5-104 Ed.2 - Communication protocol test KEMA KEMA_1471-12 KEMA_12-01304 KEMA_E-16-I-008-AC KEMA_E-16-I-009-AC EDP Specification - Battery test KEMA KEMA_1471-12 ESKOM Specification - Light-to-medium and heavy-to-very heavy pollution test cycles KIPTS KIPTS 31-07-2010 IEEE C37.60-2003 131 TECHNICAL MANUAL APPENDIX 2. TCC General Time current curves (TCC) are supported by OC and EF protection elements. Available TCC are listed in Table 112. Table 112. TCC types Setting Designation Range Default ANSI: Extremely Inverse (EI), Moderately Inverse (MI), Very Inverse (VI) Type of time current characteristic TCC IEC: Extremely Inverse (EI), Very Inverse (VI), Inverse (I) TD Definite Time (TD) TEL A, TEL I (custom): custom curves are available on request. Time definite TCC Time definite (TD) TCC is presented in Figure 94. TCC settings are described by two parameters: pickup current and tripping time. The range of these parameters is described in Table 110. TD TCC is provided with an instantaneous reset timer. Fig.94. TD TCC Table 113. TD TCC settings Setting Designation Range Resolution Pickup current, A Ip 5-6000 1 Tripping time, s Tt 0.00-100.00 0.01 132 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Inverse-time TCC (IEC and ANSI) IEC / ANSI TCC are described by the following general equation: where: A, B, n – ANSI / IEC TCC constants; TM – time multiplier; Iac – asymptote current; Tadd – time adder. The constants are characterized by the type of current curve that is used. Types of current curves are described in Table 108. All constants correspond to the values described in the IEC 60255-151. Other parameters are variables and selected by the user. The range of these parameters is described in Table 109-110. There are also three additional parameters that characterize the curve: Ip- pickup current when protection element starts counting its tripping time; Tmax- maximum tripping time. If the calculated tripping is higher than Tmax, the tripping time is automatically reduced to Tmax; Tmin- minimum tripping time. If the calculated tripping time is lower than Tmin, the tripping time is automatically increased to Tmin. IEC / ANSI TCC normally consist of three sections and presented in Figure 95. 1st section 2nd section 3rd section Fig.95. IEC / ANSI TCC (general view) If ,than the 1st section is absent and TCC has the following appearance: 133 TECHNICAL MANUAL 2nd section 3rd section Fig.96. ANSI TCC (1st section absent) If Tmin < Tadd than the 3rd section is absent and TCC has the following appearance: 1st section 2nd section Fig.97. ANSI TCC (3rd section absent) For IEC TCC, the reset time is constant and equal to Tres selected by the user. If the current value is below the pickup setting, then the protection element counter does not immediately drops to zero, but counts the reset time. For ANSI TCC the reset time is described by the following general equation: where: D – ANSI TCC constant 134 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Table 114. Available ANSI / IEC TCC TCC type Designation A B n D Extremely Inverse ANSI EI 28.2 1.217 2.0 4.85 Very Inverse ANSI VI 19.61 0.114 2.0 21.6 Moderately Inverse ANSI MI 0.0515 0.114 0.02 29.1 Extremely Inverse IEC EI 80 0 2.0 custom Very Inverse IEC VI 13.5 0 1.0 custom Inverse IEC I 0.14 0 0.02 custom Table 115. ANSI TCC settings Settings Designation Range Resolution Default Asymptote current, A Ias 5-1280 1 100 Time multiplier Tm 0.01-15.00 0.01 1.00 Minimum time, s Tmin 0.05-100.00 0.01 0.05 Maximum time, s Tmax 0.05-100.00 0.01 10.00 Pickup current, A Ip 5-6000 1 100 Time adder, s Ta 0.00-2.00 0.01 0.00 Table 116. IEC TCC settings Settings Designation Range Resolution Default Asymptote current, A Ias 5-1280 1 100 Time multiplier Tm 0.01-15.00 0.01 1.00 Minimum time, s Tmin 0.05-100.00 0.01 0.05 Maximum time, s Tmax 0.05-100.00 0.01 10.00 Pickup current, A Ip 10-6000 1 100 Time adder, s Ta 0.00-2.00 0.01 0.00 Reset time, s Tres 0.00-20.00 0.01 0.00 135 TECHNICAL MANUAL TEL Inverse TCC (TEL I) TEL I TCC consists in general case of three inverse sections: Fig.98. TEL I TCC (general view) TEL I TCC parameters are described in Table 111. Each separate section can be described with the following parameters: Fig.99. TEL I TCC (section description) Where: Ias- asymptote current; Ib, Tb - current and time corresponding to the beginning of particular section; Ie, Te - current and time corresponding to the end of particular section. REC SERIES AUTOMATIC CIRCUIT RECLOSERS 136 When Ias is set to minimum possible value (10 A) the curvature of this section will be minimum. It will increase with I as approaching Ib : Fig.100. EL I TCC (asymptote current effect on shape of the curve) If the number of TEL I TCC sections is two then the curve has the following appearance: Fig.101. TEL I TCC (two-section curve example) If the number of TEL I TCC sections is one then the curve has the following appearance: Fig.102. TEL I TCC (one-section curve example) 137 TECHNICAL MANUAL Table 117. TEL I TCC settings Settings Designation Range Resolution Default NA 1/2/3 NA 3 Tmax 0.05-100.00 s 0.01 s 10.00 s First intermediate time T1 0.05-100.00 s 0.01 s 0.05 Second intermediate time T2 0.05-100.00 s 0.01 s 0.25 s Minimum time Tmin 0.05-100.00 s 0.01 s 0.05 s Pickup current Ip 10-6000 A 1A 100 A First intermediate current I1 10-6000 A 1A 500 A Second intermediate current I2 10-6000 A 1A 1000 A Maximum current I max 10-6000 A 1A 3000 A First section asymptote I as1 1-6000 A 1A 10 A Second section asymptote I as2 1-6000 A 1A 10 A Third section asymptote I as3 1-6000 A 1A 10 A Number of sections Maximum time Parameters Tmax, T1, T2, Tmin, I min, I1, I 2, I max can be only set when the following inequalities are valid: I min < I1 < I 2 < I max , Tmax > T2 > T1 > Tmin . When the number of sections is reduced or increased, default values for Tmax, T1, T2, Tmin, I min, I1, I 2, I max, I as1, I as2, I as3 are set. These parameters can be set manually or by using the TELARM software. TEL I is provided with an instantaneous reset timer. 138 REC SERIES AUTOMATIC CIRCUIT RECLOSERS APPENDIX 3. DIMENSIONS OSM15_Al_1 dimensions Fig.103. OSM15_Al_1(2) Dimensions Dimensions, mm Weight, kg Creepage distance Minimum taut string distance 497 204 68 OSM25_Al_1 dimensions Fig.104. OSM25_Al_1(2) Dimensions Dimensions, mm Weight, kg Creepage distance Minimum taut string distance 868 204 72 139 TECHNICAL MANUAL RC5_3 dimensions Fig.105. Dimensions of RC5_3 140 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Umbilical cable dimensions Fig.106. Dimensions of Umbilical cable Part number L, m Weight, kg RecUnit_Umbilical_5(7) 7 6 RecUnit_Umbilical_5(10) 10 8 RecUnit_Umbilical_5(12) 12 10 RecUnit_Umbilical_0(02) 2 2.5 141 TECHNICAL MANUAL 330 ITS dimensions ITS/TEL-01 TAVRIDA ELECTRIC 406 174 Fig.107. ITS overall dimensions with closed case cover 0° 430 11 425 Fig.108. ITS overall dimensions with opened case cover 142 REC SERIES AUTOMATIC CIRCUIT RECLOSERS Voltage transformer dimensions Ø13 Fig.109. RecComp_VT15_1 Fig.110. RecComp_VT25_1 143 TECHNICAL MANUAL Surge arrester dimensions Fig.111. SA dimensions Rated voltage H, mm Ø1, mm Ø2, mm 12 165 76 106 15 205 81 111 18 205 81 111 24 245 81 111 27 325 86 116 30 325 86 116 144 REC SERIES AUTOMATIC CIRCUIT RECLOSERS APPENDIX 4. WIRING DIAGRAMS Main wiring circuits Connector Designation Wiring assembly Description RCM “1” WA:CPM-MPM – XS2 TER_RecUnit_Harness_2 Control and indication circuits106 RCM “2” - - USB-B – for connection PC with TELARM (additional port) RCM “3” - - USB-A-1 RCM “4” BTM cable – XP1 RecComp_Cable_USB(0.75) USB-A-2 for Bluetooth module connection111 RCM “5” - - COM2 (RS232) for TDI/PCI116 RCM “6” WA:MPM-RTU – XS1 FS-TR_Unit_Harness_53 COM1 (RS232) for TCI RCM “7” WA:RCM-CC – XS1 TER_RecUnit_Harness_78 Connections to Control Cable (indication and measuring circuits) RCM “8” WA:RCM-CC – XS2 RCM “9” WA:RCM-DPS – XS1 TER_RecUnit_Harness_74 Door Position Switch RCM “10” XP1 - RTU power supply RCM “12” - - Not used RCM “13” WA:PSM-BAT – XS1 FS-TR_Unit_Harness_54 Battery RCM “14” WA:PSFM-RCM– XS1 FS-TR_Unit_Harness_151 Connections to Control Cable (control circuits) Power supply AC (85…265 V) PSFM “14” WA:PSFM-MCB TER_RecUnit_Harness_75 Miniature circuit breakers IOM “15” XS4 XS4 I/O module (Outputs) IOM “16” XS3 XS3 I/O module (Inputs) IOM “17” XS2 XS2 I/O module (Outputs) IOM “18” XS1 XS1 I/O module (Inputs) CPM “19” WA:CPM-MPM – XS1 WA:CPM-MPM – XS1 Control and indication circuits RCM “20” WA:RCM-CC – XP1 TER_RecUnit_Harness_78 Control Cable Harthing connector BTM "21" BTM cable – XS1 BTM cable – XS1 Bluetooth module connection RTU "23" WA:MPM-RTU - XP1 FS-TR_Unit_Harness_53 RTU (optional) 145 TECHNICAL MANUAL FS-TR_Unit_Harness_54 TER_RecUnit_Harness_74 TER_RecUnit_Harness_2 RecComp_Cable_USB(0.75) FS-TR_Unit_Harness_151 TER_RecUnit_Harness_78 TER_RecUnit_Harness_75 Fig.112. RC5_3 wiring diagram 146 REC SERIES AUTOMATIC CIRCUIT RECLOSERS * TEE_RecUnit_Umbilical_5(XX) X1 X2 OSM15_Al_1/OSM25_Al_1 TEE_RecUnit_RC5_3 X2 X1 +Ia1 2 10 +Ia1 -Ia1 9 14 -Ia1 +Ib1 5 11 +Ib1 -Ib1 12 15 -Ib1 +Ic1 42 12 +Ic1 -Ic1 35 16 -Ic1 CTA CTB CTC 9 C1 C2 C3 +Ua1 4 18 +Ua1 -Ua1 11 22 -Ua1 +Ub1 7 19 +Ub1 -Ub1 14 23 -Ub1 +Uc1 40 20 +Uc1 24 -Uc1 -Uc1 33 -Uc1 13 Q1 CT0A CT0B CT0C +I0 1 -I0 8 -Uc1 17 +I0 21 -I0 25 C4 C5 C6 Manual Trip +Ua2 3 26 -Ua2 10 30 +Ua2 -Ua2 +Ub2 6 27 +Ub2 -Ub2 13 31 -Ub2 +Uc2 41 28 +Uc2 -Uc2 34 32 -Uc2 29 SW1 1 2 EM1 39 1 EM1 EM2 37 3 EM2 2 1SW2 4 Aux2.1 29 5 Aux2.1 Aux2.2 22 7 Aux2.2 8 4 Screen 6 * LENGHT ACCORDING TO PURCHASE ORDER Screen 4 6 GND1 Fig.113. RecUnit_Umbilical_5 wiring diagram 147 TECHNICAL MANUAL Fig.114. RecUnit_Umbilical_0 wiring diagram REC SERIES AUTOMATIC CIRCUIT RECLOSERS Fig.115. TER_RecUnit_Harness_78 wiring diagram Fig.116. TER_RecUnit_Harness_2 wiring diagram 148 149 TECHNICAL MANUAL WA:PSFM-MCB Fig.117. TER_RecUnit_Harness_75 wiring diagram WA:PSFM-RCM Fig.118. FS-TR_Unit_Harness_151 wiring diagram WA:PSM-BAT Fig.119. FS-TR_Unit_Harness_54 wiring diagram 150 REC SERIES AUTOMATIC CIRCUIT RECLOSERS "9" WA:RCM-DPS RECLOSER CONTROL MODULE DOOR DPS WAKEUP_DPS C 1 GNDDOOR 2 NO Fig.120. TER_RecUnit_Harness_74 wiring diagram "23" COM2_DCD COM2_RX COM2_TX COM2_DTR RTU (OPTIONAL) COM2_DSR COM2_RTS COM2_CTS COM2_RI GND WA:MPM-RTU "6" 1 1 2 2 3 3 4 4 6 6 7 7 8 8 9 9 5 5 Fig.121. TER_RecUnit_Harness_74 wiring diagram COM2_DCD COM2_RX COM2_TX COM2_DTR COM2_DSR COM2_RTS COM2_CTS COM2_RI GND RECLOSER CONTROL MODULE 151 TECHNICAL MANUAL Rec series recloser principal diagram Fig.122. Rec series recloser principal diagram Tavrida Electric worldwide RUSSIA ESTONIA LITHUANIA AS Tavrida Electric Export AS Tavrida Electric Export AS Tavrida Electric Export 3rd floor, 1A, Grizodubovoy str., 123007 Moscow Russia 14, Visase str., Tallinn 11415 Estonia 222 Ukmerges, Vilnius 07157 Lithuania Tel./Fax: +7 (499) 530-22-05 Tel.: +372 606 47 57 Fax: +372 606 47 59 Mobile: +370 614 49015 Fax: +372 606 47 59 E-mail: export@tavrida.eu Web: www.tavrida.eu E-mail: export@tavrida.eu Web: www.tavrida.eu E-mail: rm@tavrida.eu Web: www.tavrida.lt POLAND ROMANIA EGYPT Tavrida Electric Poland sp. z o.o. SC Energobit Tavrida SRL Tavrida Electric North And East Africa S.A.E Graniczna 44, 43-100 Tychy Poland Romania 400221 Cluj Napoca, Industrial Park Tetarom I, Taietura Turcului str., 47/11 Building Number 476, Street Number 9, D area, Mokattam, 11571, Cairo, Egypt Tel.: +48 (32) 3271986 Fax: +48 (32) 3271987 Tel.: +40 264 207 583 / 584 Fax: +40 264 207 555 Tel.: (+202) 25079317 Fax: (+202) 25079319 E-mail: telp@tavrida.pl Web: www.tavrida.pl E-mail: paul.pandrea@energobit.com Web: www.tavrida.ro E-mail: mmh@tavrida.eu Web: www.tavrida.eu rev. 2. 1.4.2018 This document is copyright and is intended for users and distributors of Tavrida Electric products. It contains information that is the intellectual property of Tavrida Electric and this document, or any part thereof, should not be copied or reproduced in any form without the prior permission of Tavrida Electric Tavrida Electric applies a policy of ongoing development and reserves the right to change products without notice. Tavrida Electric does not accept any responsibility for loss or damage incurred as a result of acting or refraining from action based on information in this Catalogue.