25/11/2012
Technical
Textiles
Outline
•
•
•
•
•
•
What are technical textiles?
Different categories of technical textiles
Technical textiles market size
Technical textiles fibres, yarns and fabrics
What our competitor, India, is doing?
What Pakistan should be doing?
Dr. Tanveer Hussain
1
25/11/2012
What are Technical Textiles?
Conventional Textiles
• Manufactured primarily for
aesthetic or decorative
purpose
• Fiber (natural or synthetic)
is usually first Spun into
Yarn and then Yarn is
Woven / Knit into Fabric
• Clothing Aesthetic Al-A'raf
(The Heights) [7:26]
Technical Textiles
• Manufactured primarily for
performance or function
rather than aesthetics
• May be both woven and
non woven, and is made
out of primarily synthetic
and some natural fibers
• Clothing Performance AnNahl (The Bee) [16:81]
Dr. Tanveer Hussain
Al-Quran & Conventional Textiles
‫ي‬
‫ي‬
‫يشا‬
ً ‫اسا يُ َوا يري َس ْوءَات ُك ْم َوير‬
َ ‫يَا بَيِن‬
َ ‫آد َم قَ ْد أ‬
ً َ‫َنزلْنَا َعلَْي ُك ْم لب‬
‫وليباس التَّ ْقوى َذليك خي ر َذليك يمن آي ي‬
‫ات اللّ يه لَ َعلَّ ُه ْم‬
َ ْ َ ٌ َْ َ َ َ ُ َ َ
‫يَ َّذ َّك ُرو َن‬
7:26 (Asad) O CHILDREN of Adam! Indeed, We have
bestowed upon you from on high [the knowledge of
making] garments to cover your nakedness, and as a
thing of beauty: but the garment of God-consciousness is
the best of all. Herein lies a message from God, so that
man” might take it to heart.
Dr. Tanveer Hussain
2
25/11/2012
Al-Quran &Technical Textiles
‫اْليبَ يال‬
ْ ‫َواللّهُ َج َع َل لَ ُكم مِّمَّا َخلَ َق يظالَالً َو َج َع َل لَ ُكم م َن‬
‫ي‬
‫ي‬
‫يل تَيقي ُكم‬
ْ ‫يل تَيقي ُك ُم‬
َ ‫أَ ْكنَانًا َو َج َع َل لَ ُك ْم َسَراب‬
َ ‫اْلََّر َو َسَراب‬
‫ي‬
‫ك يُتي ُّم ني ْع َمتَهُ َعلَْي ُك ْم لَ َعلَّ ُك ْم تُ ْسلي ُمو َن‬
َ ‫بَأْ َس ُك ْم َك َذل‬
16:81 (Asad) And among the many objects of His creation, God
has appointed for you [various] means of protection: thus, He
has given you in the mountains places of shelter, and has
endowed you with [the ability to make] garments to protect you
from heat [and cold], as well as such garments as might protect
you from your [mutual] violence. In this way does He bestow the
full measure of His blessings on you, so that you might
surrender yourselves unto Him.
Dr. Tanveer Hussain
Scope of Technical Textiles
• 12 different categories of products
• 150 different product groups
– 19 different fibre types
– 8 different yarn types
– 4 different coating types
Dr. Tanveer Hussain
3
25/11/2012
Main Categories of Technical Textiles
1.
Agrotech
4. Geotech
2.
Buildtech
5. Hometech
3.
Clothtech
6. Indutech
Dr. Tanveer Hussain
Main Categories of Technical Textiles
7. Medtech
10. Packtech
8. Mobiltech
11. Protech
9. Oekotech
12. Sporttech
Dr. Tanveer Hussain
4
25/11/2012
Technical Textiles Market
Dr. Tanveer Hussain
Total Market by 2010: 23,773,000 tons
: $127 billion
World exports vs. Pakistan’s
exports
• Total world exports in 2009
– 12461 billion dollars
• Pakistan’s total exports in 2009
– 17.695 billion dollars
• Pakistan’s share in world exports
– 0.142%
Dr. Tanveer Hussain
Source: WTO
5
25/11/2012
Textile & Clothing Exports
•
•
•
•
•
•
•
•
•
World Textile Exports in 2008
– 250 billion dollars (growth rate 4%)
World Clothing Exports in 2008
– 362 billion dollars (growth rate 5%)
Pakistan’s textile and clothing exports rose by 7% to US$10.24bn during the fiscal
year 2009-10, up from US$9.57bn a year earlier.
Pakistan: The share of textile and clothing exports dropped by 1% to 53% of the
country’s total exports of $19.382bn.
Total garment exports from Pakistan were worth around $3 billion in 2009-1010.
India's textile export in 2009-10 was valued at $20 billion
India’s exports of apparel during 2009-10 was US$ 10046.89 million as against US$
10383.26 million in the preceding financial year 2008-09
The technical textile market in India was worth Rs417.6 bn (US$10.4 bn) in
2007/08, and this is set to grow to Rs701.5 bn in 2012/13.
China’s textile exports may increase 20 percent this year to a record $186 billion.
Dr. Tanveer Hussain
1. Agrotech
Textiles used in agriculture, horticulture, forestry, farming and fishing
Functions
 Provide protection against frost, wind,
excessive sunlight, hail
 Provide protection against weeds and pests
 Accelerate plant growth
 Provide optimal ventilation and
temperature regulation
Dr. Tanveer Hussain
6
25/11/2012
1. Agrotech
Sunscreens, bird protection nets, plant nets, harvesting nets, root ball nets, fishing
nets, ropes, lines and packing material for agriculture products.
Dr. Tanveer Hussain
1. Agrotech - Market
• Market size by 2010 is expected to be around
2 million tons per annum
• 7th in rank in terms of volume by 2010
• 8th in rank in terms of value by 2010
• 7th in rank in terms of expected growth rate
between 2000-2010
Dr. Tanveer Hussain
7
25/11/2012
2. Buildtech
Applications
Concrete reinforcement
Interior construction, partitions
Insulations
Roofing materials
Awnings
Canopies
Billboards
Complete textile structures
Wind turbines
Functional Properties
Strength
Resilience
Resistance to degradation by chemicals and
pollutants in the air
Dr. Tanveer Hussain
2. Buildtech - Market
• Volume is forecast to reach 2.6 mn tons in
2010
• 5th in rank in terms of volume by 2010
• 4th in rank in terms of value by 2010
• 3rd in rank in terms of expected growth rate
between 2000-2010
Dr. Tanveer Hussain
8
25/11/2012
3. Clothtech
Functional (and largely hidden) components of clothing and footwear such
as interlinings, sewing thread, zippers, shoe laces, labels, insulating fibrefill
and waddings.
Dr. Tanveer Hussain
3. Clothtech - Market
• Consumption is forecast to grow slowly to around 1.7
mn tons in 2010 with a value of US$8.3 bn.
• Consumption will become increasingly focused in low
cost garment assembly location in China and South
East Asia as well as areas serving the US market
including Mexico, Central America and the Caribbean.
• 8th in rank in terms of volume by 2010
• 6th in rank in terms of value by 2010
• 9th in rank in terms of expected growth rate between
2000-2010
Dr. Tanveer Hussain
9
25/11/2012
4. Geotech
Applications
 Construction of bridges, dams,
roads, railways and paths as well as
embankments
Functions
Support and separation at or
below ground level.
Dr. Tanveer Hussain
4. Geotech - Market
• 10th in rank in terms of volume by 2010
• 12th in rank in terms of value by 2010
• 2nd in rank in terms of expected growth rate
between 2000-2010
• Asia and other developing regions of the
world are much more likely to see a sustained
programme of infrastructure projects over the
next decade and beyond.
Dr. Tanveer Hussain
10
25/11/2012
5. Hometech
Applications
Household textiles
Furnishings
Floor coverings
Wipes
Vacuum cleaner filters
Pillow & mattress tickings
Carpet backings
Curtain tapes
Fiberfill
Waddings for furniture and mattresses.
Dr. Tanveer Hussain
5. Hometech - Market
• Consumption is forecast to grow to nearly 2.9 mn tons
by 2010 with a value of US$ 8.8 bn.
• The market is fairly mature in Western economies.
• The growth in emerging economies such as India and
China is expected to accelerate.
• 4th in rank in terms of volume by 2010
• 5th in rank in terms of value by 2010
• 11th in rank in terms of expected growth rate between
2000-2010
Dr. Tanveer Hussain
11
25/11/2012
6. Indutech
Applications
Separating and purifying
industrial products
Cleaning gases and
effluents
Transporting materials
between processes
Acting as substrates for
abrasive sheets and other
coated products.
Dr. Tanveer Hussain
6. Indutech - Market
• 3rd in rank in terms of volume by 2010
• 2nd in rank in terms of value by 2010
• 3rd in rank in terms of expected growth rate
between 2000-2010
• India and China are expected to show the
highest growth.
Dr. Tanveer Hussain
12
25/11/2012
7. Medtech
•
Absorbents, Bandages: Plaster of Paris Bandage, orthopedics bandage, crepe
Bandage, etc. Protective eye pads, Adhesive tapes, Wipes, Surgical gowns, Artificial
kidney, Artificial liver, Artificial heart, Mechanical lung
Dr. Tanveer Hussain
7. Medtech - Market
• Forecast to reach 2.4 mn tons with a value of
US$8.2 bn.
• 6th in rank in terms of volume by 2010
• 7th in rank in terms of value by 2010
• 5th in rank in terms of expected growth rate
between 2000-2010
• Strong growth potential in developed countries
based on an ageing, longer-living and more
affluent population that has an increased interest
in healthcare issues.
Dr. Tanveer Hussain
13
25/11/2012
8. Mobiltech
Land, air & Sea transport
Dr. Tanveer Hussain
8. Mobiltech
Dr. Tanveer Hussain
14
25/11/2012
8. Mobiltech - Market
• Mobiltech will remain the most valuable
segment reaching US$29.3 bn by 2010.
• 2nd in rank in terms of volume by 2010
• 1st in rank in terms of value by 2010
• 12th in rank in terms of expected growth rate
between 2000-2010
Dr. Tanveer Hussain
9. Oekotech
• Textiles for environmental protection
Dr. Tanveer Hussain
15
25/11/2012
9. Oekotech - Market
• 12th in rank in terms of volume by 2010
• 11th in rank in terms of value by 2010
• 1st in rank in terms of expected growth rate
between 2000-2010
Dr. Tanveer Hussain
10. Packtech
Applications
 Bags
 Sacks
 Flexible Intermediate Bulk
Carriers (FIBCs)
 wrappings for textile bales
and carpets
 Tea bags and other food
and industrial product
wrappings.
Dr. Tanveer Hussain
16
25/11/2012
10. Packtech - Market
• The volume of Packtech is forecast to reach
over 3.6 mn tons in 2010 with a value of
US$6.6 bn.
• 1st in rank in terms of volume by 2010
• 10th in rank in terms of value by 2010
• 6th in rank in terms of expected growth rate
between 2000-2010
Dr. Tanveer Hussain
11. Protech
•
•
•
•
•
•
•
Clothing against heat and flame
Clothing against mechanical impacts
Fire men’s protective clothing
Clothing against cold
Clothing against foul weather
Clothing against chemical substances
(gas liquids, particles)
Clothing against radio active
contamination
17
25/11/2012
11. Protech - Market
• 11th in rank in terms of volume by 2010
• 9th in rank in terms of value by 2010
• 10th in rank in terms of expected growth rate
between 2000-2010
Dr. Tanveer Hussain
12. Sporttech
Dr. Tanveer Hussain
18
25/11/2012
12. Sporttech - Market
• 9th in rank in terms of volume by 2010
• 3rd in rank in terms of value by 2010
• 8th in rank in terms of expected growth rate
between 2000-2010
Dr. Tanveer Hussain
Regional Market Size in Volume Terms by 2010
ROW, 730,000 ,
3%
Americas,
6,821,000 , 29%
Asia,
10,645,000 ,
45%
Source: DRA
Europe,
5,577,000 , 23%
Dr. Tanveer Hussain
19
25/11/2012
Regional Market Size in Value Terms by 2010
ROW
$3.81 billion, 3%
AMERICAS
$36.83 billion,
29%
ASIA
$57.15 billion ,
45%
EUROPE
$29.21 billion,
23%
Source: DRA
Dr. Tanveer Hussain
Consumption-wise Forecast
Clothtech
7%
Agrotech
8%
Sporttech
6%
Geotech Oekotech Packtech
<1%
2%
16%
Mobiltech
14%
Medtech
10%
Buildtech
11%
Source: DRA
Hometech
12%
Indutech
14%
Dr. Tanveer Hussain
20
25/11/2012
Technical Textiles
Fibre Type Consumption Forecast 2010
Natural
4,447,000
tons;
19%
Manmade/
inorganic
19,327,000
tons;
81%
Source: DRA
Dr. Tanveer Hussain
Dr. Tanveer Hussain
21
25/11/2012
Technical Textiles
Fibre Form Consumption Forecast 2010
Polymer /
fiber
12,027,000
tons;
51%
Filament /
tape yarn
7,708,000
tons;
32%
Spun yarn
4,039,000
tons;
17%
Dr. Tanveer Hussain
Source: DRA
Technical Textiles
End-product Form Consumption Forecast 2010
Unspun
fibre
5,763,000
tons;
24%
Fabrics
(woven/
non-woven)
15,932,000
tons;
67%
Source: DRA
Yarn-type
products
2,079,000
tons;
9%
Dr. Tanveer Hussain
22
25/11/2012
Dr. Tanveer Hussain
Dr. Tanveer Hussain
23
25/11/2012
Dr. Tanveer Hussain
Source: ECTT, India
Dr. Tanveer Hussain
24
25/11/2012
Dr. Tanveer Hussain
Source: ECTT, India
What is India doing?
• Several positive schemes in 11th five year plan
(2007 –2012) to support the growth of
nonwoven and technical textile industry.
• National Mission for Technical Textiles
launched in 2007
– a budget of US$ 170 million for the next five year
period.
• Technical textile industry growth target is 1215 billion dollars by 2012.
Dr. Tanveer Hussain
25
25/11/2012
What is India doing?...
• Creating awareness about technical textiles and
nonwoven among the entrepreneurs
– 10 million Indian rupees per annum will be spent in next
five years
• Developing human resource
– Courses on technical textiles
• Doing capacity building of the nonwoven and
technical textile industry base and the related
machinery industry base
• Establishing centers for research excellence and
support with testing and standardization.
– Indian Government has planned to invest in 20 centers of
excellence
Dr. Tanveer Hussain
IN INDIA
Dr. Tanveer Hussain
26
25/11/2012
Dr. Tanveer Hussain
Dr. Tanveer Hussain
27
25/11/2012
Dr. Tanveer Hussain
Dr. Tanveer Hussain
28
25/11/2012
Dr. Tanveer Hussain
Dr. Tanveer Hussain
29
25/11/2012
Flexible Intermediate Bulk Container, FIBC
Dr. Tanveer Hussain
Dr. Tanveer Hussain
30
25/11/2012
Dr. Tanveer Hussain
Dr. Tanveer Hussain
31
25/11/2012
Dr. Tanveer Hussain
Dr. Tanveer Hussain
32
25/11/2012
by India
Dr. Tanveer Hussain
by India
Dr. Tanveer Hussain
33
25/11/2012
Road Map for Pakistan
•
•
•
Setting-up of an expert committee on technical
textiles to formulate a comprehensive strategy for
growth and development of technical textiles in
Pakistan.
Arrangement of a series of awareness seminars
about different areas of technical textile and nonwoven industry.
Immediate launch of government-sponsored
Graduate programs in selected universities focusing
on technical textiles and non-wovens to cater for
the human resourceDr.requirement.
Tanveer Hussain
Road Map for Pakistan…
• Short listing of a couple of dozen highpriority product groups among a total of 150
technical textile product groups to focus on.
• Preparation of project profiles/pre-feasibility
studies to facilitate the entrepreneurial
activity in the technical textile projects.
Dr. Tanveer Hussain
34
25/11/2012
Road Map for Pakistan…
•
Establishment of centers of excellences, each centre
focusing on separate product groups to provide technical
support to manufactures of technical textiles. The centers of
excellence will have the following facilities:
–
–
–
–
Resource centers hosting technical literature, reference materials,
books, bank of samples of technical textile products, pre-feasibility
studies and information about manufacturing processes, standards
and testing procedures etc.
Facilities for development of prototype technical textile products
ISO 17025 accredited facilities for testing and evaluation of technical
textiles
Facilities for training in areas of technical textile production
Dr. Tanveer Hussain
Road Map for Pakistan…
• Setting-up of a technical textiles steering
committee to coordinate, monitor and
review the growth of the technical textile
industry and also the activities of the centers
of excellence.
Dr. Tanveer Hussain
35
25/11/2012
Challenges for Pakistan
•
•
•
•
•
Limited synthetic fibre availability for technical textiles
Lack of know-how and skilled workforce
No R n D facilities
Non-availability of production & market database
Lack of encouragement to entrepreneurs for going into
technical textiles like import duty, interest rates etc.
• Lack of investment by the industry
• Low importance given to the long term benefits and life cycle
cost of the products vis-à-vis traditional products
Dr. Tanveer Hussain
36