Math%/%CT%Exemplar%Task% CT#Course:#Automotive#Technology# CT#Skillset:#Engines/Valve#Train#### CT#Concept:#Camshaft# Contributor(s):#Adrienne#Brellahan# Task#Name:#Cam#&#Follower# Description#of#Math#Content# # WV#Math#Objective(s):# ________________________# ________________________# Evidence#of#Standards#for# Mathematical#Practice# M.TM.REI.6,#M.TM.REI.7,#M.TM.GPE.1# # # # # # 1) #Make#sense#of#problems#&#persevere#in#solving#them# 2) Reason#abstractly#and#quantitatively# 3) Construct#viable#arguments#&#critique#the#reasoning#of#others# 4) Model#with#mathematics# 5) Use#appropriate#tools#strategically# 6) Attend#to#precision# 7) Look#for#and#make#use#of#structure# 8) Look#for#and#express#regularity#in#repeated#reasoning# # Description#/#Framing#of#the#Task:# Can#be#implemented#when#performing#NATEF#tasks#associated#with#the#knowledge#objectives#1625.22#and#1625.30# # # # # # # Task:# attached# # # # # # # # Possible#Solution#and/or#Rubric:# attached# # # # # # # Cam & Follower In engines the camshaft is responsible for providing the motion to open and close each of the intake/exhaust valves. The camshaft is a shaft with offset eccentrics called cam lobes. The cam lobe determines when each valve opens, how far it opens, and how long it stays open. The profile of the cam lobe determines these functions. A cam and follower are imposed on an x-y axis as shown below. The follower is in position on the positive x axis. We will consider this position 0°. The center of rotation of the cam is at the origin (0,0). In overhead camshaft (OHC) engines, camshaft followers (instead of rocker arms) open the valves. The follower has a pivot on one end and a slider or roller near the center that directly contacts the cam lobe. CAM$ FOLLOWER$ Point$of$Tangency$ In order for the cam and follower to function smoothly there must be no bumps or drags on the cam, and the follower must always be touching the cam in exactly one point (this is called tangent) The cam lobe pictured has a profile that can be written as two mathematical equations. The cam profile and follower outline has been imposed onto a coordinate plane. $ The cam rotates clockwise about the origin (0,0). For the purpose of this lesson the position as shown at the right will be considered 0° rotation. $ With the help of the unit circle, we will determine the point at which the follower touches the cam for a given angle of rotation. ! ! + ! ! = 225$ ! = −0.1! + 25$ To simplify the mathematics involved here, consider the following, suppose the camshaft rotated 45°. The resulting image is below. In order for the cam lobe to satisfy the mathematical equations it must remain in it’s original position, therefore we can move the follower as it would be positioned along the cam lobe through the rotation. On the coordinate plane, the 45° rotation of the cam would position the follower as shown below. Represents$45°$angle$ of$rotation$in$standard$ position$ In terms of the 45° line and the cam profile what geometric term can be used to represent the point at which the follower touches the cam. Which equation that represents the cam profile pertains to this situation? What type of equation is it? Using the unit circle, you can determine that a point that lies on the 45° line is ! (! ! !, ! ! !!). Since the line passes through the origin, you also know that it contains the point ( 0 , 0 ). Find the slope and the equation of the line in slope intercept form. Now that you have the equation of the line and the equation of the cam lobe, you can find the point of intersection. How would you set up the equations to solve? What method can you use to solve a quadratic equation when it is not easily factorable? Use this method to find the values of x. You will end up with 2 values of x. Looking at the location of your graph, which answer is the logical choice? What are the coordinates of the point at which the follower touches the cam after 45° of rotation (point of intersection of the parabola and line)? Using this same method, suppose the camshaft rotates 15° more, what are the coordinates of the point at which the follower touches the cam? Justify your answer. If the camshaft rotated a total of 225°, at what point would the follower touch the cam? (HINT: pay attention to where 225° lies on the unit circle in relation to other angles you may know) Sketch a diagram and show your work. In terms of the 45° line and the cam profile what geometric term can be used to represent the point at which the follower touches the cam. The tangent point is represented by the intersection of the line (terminal side of a 45° angle in standard position) and the cam lobe equation. ! Which equation that represents the cam profile pertains to this situation? What type of equation is it? ! = −0.1! + 25! quadratic equation Using the unit circle, you can determine that a point that lies on the 45° line is ! (! ! !, ! ! !!). Since the line passes through the origin, you also know that it contains the point ( 0 , 0 ). Find the slope and the equation of the line in slope intercept form. != ! !! ! ! !! ! =1 !−0=1 !−0 !=! Now that you have the equation of the line and the equation of the cam lobe, you can find the point of intersection. How would you set up the equations to solve? To find the point of intersection you set the two equations equal ! = −0.1! ! + 25 What method can you use to solve a quadratic equation when it is not easily factorable? Quadratic Formula: ! = !!± ! ! !!!" !! Use this method to find the values of x. You will end up with 2 values of x. Looking at the location of your graph, which answer is the logical choice? Set the equation equal to 0. −0.1! ! − ! + 25 = 0 != 1 ± −1! − 4(−0.1)(25) 2(−0.1) != 1 ± 11 −0.2 ! = −21.58!!"#!11.58 by referring to the graph it is obvious that in this case -21.58 is not a possible solution, therefore 11.58 is the x-coordinate of the point of tangency of the follower. What are the coordinates of the point at which the follower touches the cam after 45° of rotation (point of intersection of the parabola and line)? Substitute the x-coordinate into either of the original equations to find the ycoordinate. Sine the line has the equation ! = !, the y-coordinate and xcoordinate are the same value at the point of tangency, (11.58, 11.58) Using this same method, suppose the camshaft rotates 15° more, what are the coordinates of the point at which the follower touches the cam? Justify your answer. An additional 15° rotation would result in a total rotation of 60°. A point on that ! ! line (from the unit circle) is !! !, ! ! . Find the slope and equation of the line that passes through that point and ( 0 , 0 ). Then since the follower is still touching the parabolic part of the cam, you follow the same steps as above to find the coordinates of the point. != ! !! ! ! !! ! !−0= 3 !−0 ! = 3!! ≈ !1.73! 3! = −0.1! ! + 25 −0.1! ! − 3! + 25 = 0 != != !± ! ! !!(!!.!)(!" !(!!.!) !± !" !!.! ! = −26.68!!"#!9.38 the reasonable answer is 9.38 If ! = 3! then ! = 3 9.38 = 16.25 The coordinates of the point of tangency of the follower are ( 9.38 , 16.25 ) If the camshaft rotated a total of 225°, at what point would the follower touch the cam? (HINT: pay attention to where 225° lies on the unit circle in relation to other angles you may know) Sketch a diagram and show your work. 225° is a 180° rotation from 45°, therefore, it lies on the same line so the same equation can be used, however, this time the follower is touching the cam lobe at a point represented by the equation ! ! + ! ! = 225. This is an equation for a circle. By using the same method of substitution (setting the equations equal) the coordinates of the point of tangency can be found. If ! = !, then we can replace any ! with an ! in the equation ! ! + ! ! = 225 ! ! + ! ! = 225 2! ! = 225 ! ! = 112.5 ! = ± 112.5 ! = 10.61!!"# − 10.61 because the follower is now in quadrant III, the x value of the coordinate must be negative. If ! = ! then the x and y coordinates are the same, so the point of tangency is at ( -10.61 , -10.61)